WO2024009274A1 - Capping head provided with axial load and/or torque sensors and capping method - Google Patents
Capping head provided with axial load and/or torque sensors and capping method Download PDFInfo
- Publication number
- WO2024009274A1 WO2024009274A1 PCT/IB2023/057027 IB2023057027W WO2024009274A1 WO 2024009274 A1 WO2024009274 A1 WO 2024009274A1 IB 2023057027 W IB2023057027 W IB 2023057027W WO 2024009274 A1 WO2024009274 A1 WO 2024009274A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- capping
- sensing assembly
- cap
- power
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
- B67B3/261—Devices for controlling the tightening of threaded caps, e.g. testing the release torque
Definitions
- This invention relates to capping installations and more particularly it concerns a capping head provided with sensors for measuring at least the axial load applied to a cap during capping.
- the invention also concerns a capping machine and a capping method employing such a head.
- Capping heads are devices allowing applying a cap or closure on the mouth of containers such as bottles, vials and so on. They are usually employed inside capping assemblies or capping machines that generally comprise a mobile support moving a plurality of said heads by following a path along which the containers are conveyed. For instance, the capping heads are mounted at the periphery of a support that is made to rotate in order to sequentially bring the containers and the heads to a capping position. During displacement, the capping heads are submitted to a downward vertical translatory movement in order to reach the position of the mouth of the container to be capped and to be lifted again once capping is over.
- the heads are also made to rotate to tighten the cap on the mouth of the container, and the translatory movement also serves for applying a compensation axial load (top load) necessary to keep the container blocked during capping.
- capping head for applying screw caps in which the torque is measured is disclosed in WO 2007/028509 AL
- the rotary movement is applied by a driving member to a cap-holding member through a magnetic coupling device (magnetic clutch) including a pair of coaxial rotors integral for rotation with the driving member and the cap-holding member, respectively.
- a coupling device is associated with means for detecting the axial and/or the angular relative position of the rotors, which means include magnetic force sensors and are configured for the wireless transmission of the detected data to a control unit for the determination, i.a., of the axial load and/or the torque applied to a cap.
- the supply of the electronic components of the detection means with power can take place in contactless manner.
- WO 2018/142290 Al discloses a capping head for applying screw caps provided with sensors for measuring the torque, the compensation axial load and a number of other parameters.
- the sensors are mounted on a head portion that is not concerned by the rotary and translatory movements and that also carries means for processing the signals supplied by the sensors and is magnetically coupled with the movable portion. This head too suffers from the problems of complexity and measurement errors mentioned above.
- EP 1 205 430 Al discloses a capping machine with a plurality of capping heads for applying screw caps, where the heads are associated with torque sensors transmitting the measured values to a control unit in wireless manner. The kind of sensors employed is not disclosed.
- WO 91/15422 discloses a capping head for applying screw caps, using torque sensors consisting of strain gauges.
- US 6105343 A and WO 2011/029617 A2 disclose other examples of capping heads for applying screw caps provided with sensors for detecting the values of a number of parameters, including the torque applied to a cap, in which the sensors transmit the respective data to a control unit in wireless manner.
- the torque sensor consists of a strain gauge.
- the invention provides, in a first aspect, a capping head wherein a sensing assembly is mounted on one out of the shaft of the head and the cap-holding cone for detecting the values of at least one parameter characterising the capping operation, in particular at least the axial load, and for communicating said values to a remote acquisition system in wireless manner, more particularly as radiofrequency signals.
- the sensing assembly is directly applied onto the shaft or the cap-holding cone and it includes:
- At least one sensor for dynamically measuring the value of the at least one parameter during capping
- - telemetry circuits associated with the at least one sensor for acquiring the values measured by the sensor, processing them for their transmission to the acquisition system, and transmitting the processing results to the acquisition system, for the recognition of at least one significant phase of the capping cycle, by using a low consumption radiofrequency communication technology;
- - power supply means for the sensing assembly including wired or battery-based local power supply devices or systems for the local harvesting of the power supplied by an external source;
- the power supply means consist of an energy harvesting system operating in wireless manner, in particular at radiofrequency, and include at least one first power distribution antenna arranged to transfer the power supplied by the external source to the power management circuits when the sensing assembly, during the movements of the shaft, enters the emission cone of a second power distribution antenna, which is arranged in such a position that the at least one significant phase of the capping cycle occurs while the sensing assembly lies within its emission cone.
- the power management circuits advantageously also include means for accumulating the received power, preferably supercapacitors.
- the power supply means include batteries, so that, when the sensing assembly is mounted on the cap-holding cone, the latter can be used as a selfstanding monitoring unit, independent of a specific capping head.
- the sensors are of a kind arranged to obtain the value of the at least one parameter from the measurement of cap deformations caused by such a parameter during capping, more particularly strain gauges.
- the sensing assembly when the values of a plurality of parameters are detected, the sensing assembly includes a sensor for each parameter and the telemetry circuits comprise spatially separated telemetry units, associated each with one sensor and arranged to establish a separate communication channel for transmitting the data concerning the respective parameter.
- the telemetry circuits comprise spatially separated telemetry units, associated each with one sensor and arranged to establish a separate communication channel for transmitting the data concerning the respective parameter.
- a single telemetry unit could manage all sensors.
- the set of parameters includes at least the axial load and the torque applied to a cap because of the downward vertical translatory movement and the rotary movement about its axis of the shaft.
- the sensing assembly is located in a prism-shaped region of the shaft or the cap-holding cone, respectively, and that region carries the sensors and the telemetry circuits associated therewith on at least one side face and carries the power management circuits on at least another side face.
- a prism-shaped region carries one or more first power distributing antennas on one or more further side faces.
- each communication channel includes the advertising channels and the data channels provided for by the Bluetooth® Low Energy (BLE) specifications and the telemetry units use the advertising channels for automatically sending, during the normal operation of the head, the current values of the parameter measured by the respective sensor and use the data channels for sending, during analysis or debug phases and upon request of a control system, all detected values of said parameter.
- BLE Bluetooth® Low Energy
- the capping head belongs to a capping machine with a plurality of capping heads, during normal operation the sensors of one head can transmit the current values of the measured parameter on a rotating basis with the sensors of the other heads.
- the invention also concerns a capping machine comprising:
- At least one data transmitting and receiving antenna arranged to receive the signals emitted by the sensing assembly from the at least one capping head when the head enters the reception cone of the antenna, and to forward such signals to the acquisition system;
- the power supply means for the sensing assembly include systems for the local harvesting of the power supplied by an external source using a radiofrequency technology, at least one second power distribution antenna, which receives the power from the external source, is arranged to transfer the power supplied by the source to the sensing assembly when the latter, during the movements of the shaft, enters its emission cone, and is located in such a position that the at least one significant phase of the capping cycle occurs while the sensing assembly lies within its emission cone.
- the invention also provides a capping method comprising the steps of:
- a sensing assembly including at least one sensor for detecting the values of at least one parameter that characterises the capping operation and that is chosen in a set including at least the axial load applied to a cap because of a downward vertical translatory movement of the shaft;
- the sensing assembly with the power supplied by wired or battery -based local power supply devices or by systems for the local harvesting of the power supplied by an external source, the latter systems supplying the sensing assembly with power in wireless manner, in particular by using a radiofrequency technology;
- FIG. 1 shows a partial isometric view of a capping turret equipped with capping heads according to a first embodiment of the invention, in which the sensors are applied onto the shaft of each head;
- FIG. 2 shows part of the turret of Fig. 1 in enlarged scale
- FIG. 3 is a partial cross-sectional view of the shaft equipped with the sensing assembly
- - Fig. 4 is a view, taken from a first direction, showing the arrangement of the sensing assembly onto the shaft;
- - Fig. 5 is a view, taken from the opposite direction of Fig. 4, showing the arrangement of the sensing assembly onto the shaft;
- Fig. 6 is a view similar to Figs. 4 and 5, in which one of the telemetry boards has been removed to show one sensor;
- Fig. 7 is an exemplary graph illustrating signals supplied by the sensors during a significant phase of the capping cycle in case of application of a crown cap;
- Fig. 8 is an exemplary graph illustrating signals supplied by the sensors during a significant phase of the capping cycle in case of application of a screw cap;
- Fig. 9 is a view similar to Fig. 2 showing a second embodiment of the invention, in which the sensors are applied onto the cap-holding cone;
- FIG. 10 is a view similar to Figs. 4 and 5 showing a first kind of cap-holding cone employed in the turret of Fig. 9;
- FIG. 11 is a view similar to Figs. 4 and 5 showing a first kind of cap-holding cone employed in the turret of Fig. 9;
- Fig. 12 is a view similar to Figs. 9 to 11 showing the second embodiment of the invention applied to a second kind of cap-holding cone;
- FIG. 13 is a view similar to Figs. 9 to 11 showing the second embodiment of the invention applied to a second kind of cap-holding cone;
- Fig. 14 is a view similar to Figs. 9 to 11 showing the second embodiment of the invention applied to a second kind of cap-holding cone.
- FIGs 1 to 3 there is schematically shown a part of a rotating capping machine or turret 1 equipped with a plurality of heads 100 according to the invention for applying caps or closures on containers 4 such as bottles, vials and so on.
- heads 100 for applying screw caps.
- Heads 100 are carried by a supporting structure 2 that is made to rotate by a shaft 3 with vertical axis in order to take containers 4 to be capped from an input carousel 5, bring containers 4 and heads 100 to a capping position and then bring the capped containers to a position for extraction from capping machine 1.
- Heads 100 are mounted on supporting structure 2 with their axes parallel to the axis of shaft 3 and, in conventional manner, they can axially slide between a raised idle position and a lowered capping position and rotate about their axis in order to tighten the cap.
- the only feature of interest for the invention is that they include a rotating and translating shaft 101 bearing at its lower end cap-holding cone 102 and hence the means for gripping/releasing the caps. Therefore, such a structure will not be described in detail, being moreover wholly conventional.
- the caps to be applied are not screw caps, heads 100, and hence shafts 101 and cones 102, could perform the only translatory movement.
- sensors for dynamically detecting the torque and/or the compressive load applied to shaft 101 and by the latter to cone 102 and hence to the cap are applied to shaft 101 of each head.
- the whole of the sensors, the electronic components for processing the values detected by the sensors and the transmission of the relevant information to a remote data acquisition system (not shown), connected to or being part of a control system, and the circuits for supplying such components with power is generally denoted by reference numeral 103 and will be hereinafter referred to as “sensing assembly”.
- Sensing assembly 103 is located in the lower part 101 A of shaft 101, for instance in a prism-shaped, in particular parallelepiped-shaped region.
- the torque and axial load sensors are sensors capable of detecting cap deformations caused by the torque and/or the axial load during capping, e.g. strain gauges.
- Strain gauges well known in the art, allow a good measurement precision and are cost-effective components. Moreover, as known, they allow measuring a multiplicity of different quantities causing cap deformation.
- sensing assembly 103 uses a wireless technology, in particular a low consumption radiofrequency technology, for instance based on the Bluetooth® Low Energy technology.
- Sensing assembly 103 will transmit the radiofrequency signals towards a data transmitting and receiving antenna 6, which is carried for instance by anti-rotation column 7 and which receives the signals from the individual heads 100 and forwards them to the acquisition system.
- power supply for the circuits of sensing assembly 103 is obtained by means of power harvesting systems operating by means of a wireless technology, e.g. at radiofrequency.
- turret 1 will be associated with power distribution antennas 8, distributed along its periphery, for receiving such power from a remote power source and emitting it towards sensing assembly 103 when the head passes opposite the antenna.
- Antennas 8 are carried for instance by uprights 9 supporting the neckguiding devices, which are carried by a stationary platform 10.
- a wireless technology for data transmission by sensing assembly 103 and for supplying it with power is the preferred solution, taking into account that the concerned devices are mounted on a moving structure and hence the data transmission or power supply cables could hinder the structure movements or be damaged by such movements. Being antennas 6, 8 stationary, use of wireless technology could even concern only the path between said antennas and the sensing assembly.
- sensing assembly 103 advantageously includes a pair of power receiving antennas 104, the actual sensors 105 (one of which can be seen in Fig. 6), a board 106 for power management and accumulation and a pair of telemetry boards 107, 108 for managing the channel associated with the torque sensor and the channel associated with the axial load sensor, respectively.
- Antennas 104 are respectively mounted on two opposite faces of shaft portion 101 A.
- Board 106 for power management and accumulation is mounted on one of the other two faces, and sensors 105, over which telemetry boards 107, 108 are placed, are mounted on the opposite face.
- Antennas 104 transfer the power they receive through antennas 8 to board 106 for power management and accumulation, which accumulates it and distributes the accumulated power to the various circuits in telemetry boards 107, 108 depending on the respective needs.
- board 106 advantageously includes supercapacitors, not indicated explicitly.
- telemetry boards 107, 108 contain the circuits that receive the signals from the torque and load sensors, sample them at a known rate, digitise them and transmit them as radiofrequency signals according to a suitable protocol by means of respective antennas, not indicated explicitly.
- Boards 107, 108 are spatially separated, e.g. located one above the other, in order to prevent, in the area where the sensors are active, superposition on a same channel of communications relevant to both sensors.
- Sensors 105 of a head 100 receive power when they enter the transmission cone of the corresponding antenna 6 during the translatory or rotary -translatory movement of shaft 101. As far as the vertical position is concerned, this occurs when a cap arrives near to or at the mouth of a container 4. Given the provision of the power accumulating means in boards 106, once a short time from the start of the capping machine operation has elapsed, sensors 105 will be supplied with power during the whole of the operation of the capping machine.
- the observation window defined by the permanence of a sensor within said transmission cone corresponds to a time period during which head 100 performs at least one significant phase of the capping cycle, the occurrence of which is to be recognised by the acquisition system.
- a phase can be for instance the end phase of the capping, another phase in which intervention of the control system is possibly required, for instance because a trouble has occurred, or from which information about possible wear of components can be obtained, and so on.
- detecting the peak value of the signals supplied by the sensors can be of interest. Failure to detect a significant phase can provide information about wrong cappings.
- Fig. 7 shows an exemplary behaviour of the axial load in the observation window in case of application of a crown cap.
- the value of the peak within the first part of the window can be of interest in place of the absolute maximum occurring during the second part of the window (end part of the cycle), since such a peak indicates a cap deformation that can cause closure of the same cap.
- Fig. 8 shows in turn an exemplary behaviour of the axial load (solid line) and the torque (dashed line) in the observation window in case of application of a pre-threaded cap.
- the maximum value of the torque and the corresponding value of the axial load can be of interest.
- the maximum value of the torque occurs when the capping phase has ended and the cap is completely screwed.
- the so-called “advertising channels” - which, according to such specifications, are only intended for the recognition by a central (master) unit of the peripheral (slave) units that can become connected to the master unit and the association of the recognised units with the master unit and which operate in broadcast modality - are used also for automatically sending, during the normal operation of head 100, the current data of the torque and the vertical force obtained by extrapolating the values detected by sensors 105. Such data will be associated with an identifier of the sensor having generated them.
- the data channel, operating in point-to-point modality is instead used for sending, upon request, all data pertaining to a given sensor 105 for analysis or debug purposes.
- the advertising channels have high energy efficiency but low capacity, and hence they are suitable for frequently sending limited amounts of information, such as the information represented by the current data.
- the data channels allow a higher data flow at the cost of a higher energy consumption and hence they are convenient for the occasional transmission of relatively bulky amounts of data, such as the data to be transmitted during an analysis or debug phase.
- Figs. 9 to 14 a second embodiment of the invention is shown, in which the sensors are mounted on the cap-holding cone instead of the rotating and translating shaft.
- the heads and their parts concerned by the invention are denoted by reference numerals corresponding to the ones used in the previous Figures, yet beginning with digit 2.
- the invention can be used both in case of rapid release cones 202’ with external ejector and electronic capping axle (Figs. 9 to 11) and in case of screwed cones 202” with internal ejector and mechanical capping axle (Figs. 12 to 14).
- cones 202', 202" have a prism-shaped, in particular parallelepiped-shaped region 202' A, 202"A, located immediately below portions 209’, 209” intended for the coupling with the rotating and translating shaft (not shown), and the components of sensing assembly 203, which is identical for both kinds of cone, are applied to the faces of that region.
- sensing assembly 203 includes power-receiving antennas 204, board 206 for power management and accumulation and telemetry boards 207, 208 with the respective antennas, as well as the strain gauges under boards 207, 208.
- the arrangement of the components is substantially the same as in the first embodiment, except that telemetry boards 207, 208 are arranged side by side instead of one above the other, in order to keep the vertical extension of cones 202', 202" limited. Also the modalities of data transmission by sensing assembly 203 are identical to the ones disclosed in connection with the first embodiment.
- the invention actually solves the problems of the prior art.
- mounting the sensing assembly directly on the shaft or the cap-holding cone instead of the coupling device results in the invention being applicable to any kind of capping head, and not only to a capping head for applying pre-threaded caps, and being independent of the kind of coupling.
- the invention has therefore a high flexibility of use.
- the sensing assembly used in the invention is an electronic assembly and it does not use magnetic components, so that it is insensitive (or at least very scarcely sensitive) to the non-quantifiable external factors mentioned above (that is, magnet ageing and temperature), what allows a greater measurement precision.
- a radiofrequency power supply of the sensing assemblies has been assumed for both embodiments.
- a wired or battery-based local power supply can also be employed.
- the batteries are mounted on shaft 101 or cone 202', 202", respectively, in place of antennas 104, 204.
- Use of batteries, even rechargeable batteries, is in principle less preferable than the other solutions since it can give rise to the need of stopping the installation operation in order to replace or recharge them.
- sensors mounted on the cap-holding cone taking into account that the cones are elements interchangeable depending on the kind of cap, supplying power by means of batteries results in the cone being also utilisable as an independent diagnostic tool, not permanently bound to a specific head or turret.
- turret 1 will lack antennas 8 and the accumulation functions will not be required of boards 106, 206.
- a single antenna 6 for receiving the signals transmitted by the sensing assemblies and forwarding them to the acquisition system has been shown in the drawings, a plurality of antennas 6 distributed along the path of the heads could be provided, in order the acquisition system receives information from each head several times during each rotation cycle of the turret and not only when the data transmission antennas of a sensing assembly are substantially aligned with the single antenna 6.
- the region where the sensors are applied could have the shape of a prism with more than four faces, for instance six faces, and the sensors could be provided on more than one face. This may be useful or necessary above all when further parameters are also measured, in order to ensure a sensor positioning capable of optimising detection.
- a telemetry board for each sensor has been provided in the described example, it is also conceivable that a single board manages a plurality of sensors or even all sensors.
- the protocol for communication with the acquisition system should ensure that no interference among the communications relevant to the different sensors occurs.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Sealing Of Jars (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202380052467.8A CN119522187A (en) | 2022-07-08 | 2023-07-07 | A capping head with an axial load and/or torque sensor |
| EP23751076.3A EP4529530A1 (en) | 2022-07-08 | 2023-07-07 | Capping head provided with axial load and/or torque sensors and capping method |
| MX2025000307A MX2025000307A (en) | 2022-07-08 | 2025-01-07 | Capping head provided with axial load and/or torque sensors and capping method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102022000014500 | 2022-07-08 | ||
| IT102022000014500A IT202200014500A1 (en) | 2022-07-08 | 2022-07-08 | Capping head equipped with axial load and/or torque sensors |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024009274A1 true WO2024009274A1 (en) | 2024-01-11 |
Family
ID=83506197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2023/057027 Ceased WO2024009274A1 (en) | 2022-07-08 | 2023-07-07 | Capping head provided with axial load and/or torque sensors and capping method |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP4529530A1 (en) |
| CN (1) | CN119522187A (en) |
| IT (1) | IT202200014500A1 (en) |
| MX (1) | MX2025000307A (en) |
| WO (1) | WO2024009274A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6105343A (en) * | 1998-11-06 | 2000-08-22 | Pneumatic Scale Corporation | Apparatus and method for a capping machine |
| WO2007028509A1 (en) * | 2005-09-09 | 2007-03-15 | Alcoa Deutschland Gmbh | Closing device for applying screw tops to containers |
| WO2011029617A2 (en) * | 2009-09-11 | 2011-03-17 | Closure Systems International Deutschland Gmbh | Capping machine and method for closing receptacles |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1205430A1 (en) | 2000-11-10 | 2002-05-15 | Seiko Corporation | Plural screwing-head capping apparatus and the method of capping |
| IT201700011057A1 (en) | 2017-02-01 | 2018-08-01 | Arol Spa | TORQUE MEASUREMENT GROUP FOR TORSION AND / OR AXIAL LOADING FOR CAPPING HEADS |
-
2022
- 2022-07-08 IT IT102022000014500A patent/IT202200014500A1/en unknown
-
2023
- 2023-07-07 EP EP23751076.3A patent/EP4529530A1/en active Pending
- 2023-07-07 CN CN202380052467.8A patent/CN119522187A/en active Pending
- 2023-07-07 WO PCT/IB2023/057027 patent/WO2024009274A1/en not_active Ceased
-
2025
- 2025-01-07 MX MX2025000307A patent/MX2025000307A/en unknown
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6105343A (en) * | 1998-11-06 | 2000-08-22 | Pneumatic Scale Corporation | Apparatus and method for a capping machine |
| WO2007028509A1 (en) * | 2005-09-09 | 2007-03-15 | Alcoa Deutschland Gmbh | Closing device for applying screw tops to containers |
| WO2011029617A2 (en) * | 2009-09-11 | 2011-03-17 | Closure Systems International Deutschland Gmbh | Capping machine and method for closing receptacles |
Also Published As
| Publication number | Publication date |
|---|---|
| CN119522187A (en) | 2025-02-25 |
| MX2025000307A (en) | 2025-03-07 |
| IT202200014500A1 (en) | 2024-01-08 |
| EP4529530A1 (en) | 2025-04-02 |
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