WO2024004031A1 - 塗料組成物及び塗膜 - Google Patents
塗料組成物及び塗膜 Download PDFInfo
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- WO2024004031A1 WO2024004031A1 PCT/JP2022/025752 JP2022025752W WO2024004031A1 WO 2024004031 A1 WO2024004031 A1 WO 2024004031A1 JP 2022025752 W JP2022025752 W JP 2022025752W WO 2024004031 A1 WO2024004031 A1 WO 2024004031A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1668—Vinyl-type polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
- C08F220/281—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing only one oxygen, e.g. furfuryl (meth)acrylate or 2-methoxyethyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F230/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
- C08F230/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
- C08F230/08—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F230/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
- C08F230/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
- C08F230/08—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
- C08F230/085—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon the monomer being a polymerisable silane, e.g. (meth)acryloyloxy trialkoxy silanes or vinyl trialkoxysilanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/442—Block-or graft-polymers containing polysiloxane sequences containing vinyl polymer sequences
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/46—Block-or graft-polymers containing polysiloxane sequences containing polyether sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D143/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
- C09D143/04—Homopolymers or copolymers of monomers containing silicon
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/10—Block or graft copolymers containing polysiloxane sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/10—Block or graft copolymers containing polysiloxane sequences
- C09D183/12—Block or graft copolymers containing polysiloxane sequences containing polyether sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1606—Antifouling paints; Underwater paints characterised by the anti-fouling agent
- C09D5/1637—Macromolecular compounds
- C09D5/165—Macromolecular compounds containing hydrolysable groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1675—Polyorganosiloxane-containing compositions
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1693—Antifouling paints; Underwater paints as part of a multilayer system
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/43—Thickening agents
Definitions
- the present invention relates to a coating composition containing a silicon atom-containing resin.
- the present invention also relates to a coating film formed from the coating composition, a composite coating film including the coating film, and a ship and underwater structure equipped with the coating film or the composite coating film.
- Patent Document 1 discloses an antifouling paint composition containing a silicon atom-containing resin as a vehicle, and a thermoplastic resin and/or a plasticizer.
- the coating film formed from the antifouling paint composition may be coated with the object to be coated. It is required to exhibit good antifouling performance while moving.
- a coating composition containing a silicon atom-containing resin is selected from the group consisting of a group represented by the following formula (I), a group represented by the following formula (II), a group represented by the following formula (III), and a group represented by the following formula (IV)
- a structural unit (A) derived from a monomer (a) having at least one silicon atom-containing group A structural unit (B) derived from a monomer (b) which is a (meth)acrylic ester represented by the following formula (b),
- the monomer (a) has a molecular weight of more than 2500,
- the content of the structural unit (A) is greater than 20% by mass of all the structural units contained in the silicon atom-containing resin
- the monomer (c) is a
- a and b each independently represent an integer from 2 to 5, m represents an integer from 0 to 50, and n represents an integer from 3 to 270. Represents an integer.
- R 1 to R 5 each independently represent an alkyl group, an alkoxy group, a phenyl group, a substituted phenyl group, a phenoxy group, or a substituted phenoxy group.
- c and d each independently represent an integer of 2 to 5
- p represents an integer of 0 to 50.
- R 6 , R 7 and R 8 each independently represent an alkyl group, R a or R b .
- R a is (In the formula, x represents any integer from 0 to 200.
- R 23 to R 27 are the same or different and represent an alkyl group.
- R b is (In the formula, y represents any integer from 1 to 200.
- R 28 and R 29 are the same or different and represent an alkyl group.) ]
- R 9 to R 12 each independently represent an alkyl group, an alkoxy group, a phenyl group, a substituted phenyl group, a phenoxy group, or a substituted phenoxy group.
- R 13 to R 22 are the same or different and represent an alkyl group.
- CH2 C( RA )(COORB) ( b )
- R A represents a hydrogen atom or a methyl group.
- R B represents a monovalent group containing one or more types selected from the group consisting of a hydroxyl group, a carboxy group, and an oxyalkylene chain.
- the monomer (a) includes monomer (a1) represented by the following formula (I'), monomer (a2) represented by the following formula (II'), and monomer (a2) represented by the following formula (III).
- [1] or [2] is at least one selected from the group consisting of the monomer (a3) represented by ') and the monomer (a4) represented by the following formula (IV'). Paint composition as described.
- R 31 represents a hydrogen atom or a methyl group
- a, b, m, n and R 1 to R 5 have the same meanings as above.
- R 32 represents a hydrogen atom or a methyl group, and c, d, p and R 6 to R 8 have the same meanings as above.
- R 33 and R 34 each independently represent a hydrogen atom or a methyl group, and e, f, g, h, q, r, s and R 9 to R 12 are as defined above. express the same meaning.
- R 35 and R 36 each independently represent a hydrogen atom or a methyl group, and i, j, k, l, t, u, v, w and R 13 to R 22 are It has the same meaning as above.
- the content of the structural unit (B) is 1% by mass or more and 30% by mass or less of all the structural units contained in the silicon atom-containing resin, according to any one of [1] to [5].
- paint composition [7] The coating composition according to any one of [1] to [6], wherein the monomer (b) has a homopolymer solubility parameter SP of 10.0 or more.
- the silicon atom-containing resin is a monomer having at least one metal atom-containing group selected from the group consisting of a group represented by the following formula (V) and a group represented by the following formula (VI).
- the coating composition according to any one of [1] to [8], further comprising a structural unit (E) derived from the compound (e).
- M represents a divalent metal atom
- R 30 represents an organic acid residue or an alcohol residue.
- M represents a divalent metal atom.
- the monomer (e) is selected from the group consisting of a monomer (e1) represented by the following formula (V') and a monomer (e2) represented by the following formula (VI').
- R 37 represents a hydrogen atom or a methyl group, and M and R 30 have the same meanings as above.
- [In formula (VI'), R 38 and R 39 each independently represent a hydrogen atom or a methyl group, and M has the same meaning as above.
- [11] A coating film formed from the coating composition according to any one of [1] to [10].
- [12] A composite coating film comprising an undercoat film made of a rust-preventive paint and a paint film formed from the coating composition according to any one of [1] to [10], which is laminated on the undercoat film. .
- [13] A ship having the coating film according to [11] or the composite coating film according to [12].
- [14] An underwater structure comprising the coating film according to [11] or the composite coating film according to [12].
- the coating composition according to the present invention (hereinafter also simply referred to as “coating composition”) contains a specific silicon atom-containing resin described below. According to the coating composition according to the present invention, it is possible to form a coating film that can exhibit good antifouling performance while the object to be coated is moving. Moreover, according to the coating composition according to the present invention, it is possible to form a coating film that can exhibit good antifouling performance for a long period of time while the object to be coated is moving. Hereinafter, the antifouling performance during movement is also referred to as “dynamic antifouling performance.”
- the coating composition according to the present invention can be suitably used as an antifouling coating composition applied to underwater vehicles such as ships.
- components that are or can be included in the coating composition will be explained in detail.
- the silicon atom-containing resin contained in the coating composition includes a structural unit (A), a structural unit (B), and a structural unit (C).
- the structural unit (A) includes a group represented by the above formula (I), a group represented by the above formula (II), a group represented by the above formula (III), and a group represented by the above formula (IV).
- the structural unit (B) is a structural unit derived from the monomer (b) which is a (meth)acrylic acid ester represented by the above formula (b).
- the structural unit (C) is a monomer (c) other than monomer (a) and monomer (b), whose homopolymer solubility parameter SP is 9.5 or less, and is a cyclic It is a structural unit derived from a monomer (c) that has no structure.
- the silicon atom-containing resin may contain structural units derived from monomers other than monomer (a), monomer (b), and monomer (c).
- An example of the structural unit is a structural unit (D) derived from a monomer (d) having a triorganosilyloxycarbonyl group.
- Silicon atom-containing group The silicon atom-containing group possessed by the monomer (a) is a group represented by the above formula (I), a group represented by the above formula (II), and a group represented by the above formula (III). It is at least one selected from the group consisting of the group represented by and the group represented by the above formula (IV).
- a and b each independently represent an integer of 2 to 5
- m represents an integer of 0 to 50
- n represents an integer of 3 to 270.
- R 1 to R 5 each independently represent an alkyl group, an alkoxy group, a phenyl group, a substituted phenyl group, a phenoxy group, or a substituted phenoxy group.
- c and d each independently represent an integer of 2 to 5, and p represents an integer of 0 to 50.
- R 6 , R 7 and R 8 each independently represent an alkyl group, R a or R b .
- x represents any integer from 0 to 200.
- R 23 to R 27 are the same or different and represent an alkyl group.
- y represents any integer from 1 to 200.
- R 28 and R 29 are the same or different and represent an alkyl group.
- e, f, g and h each independently represent an integer of 2 to 5, and q and s each independently represent an integer of 0 to 50.
- r represents any integer from 3 to 270.
- R 9 to R 12 each independently represent an alkyl group, an alkoxy group, a phenyl group, a substituted phenyl group, a phenoxy group, or a substituted phenoxy group.
- i, j, k and l each independently represent an integer of 2 to 5, and t and u each independently represent an integer of 0 to 50.
- v and w each independently represent any integer from 0 to 70.
- R 13 to R 22 are the same or different and represent an alkyl group.
- the silicon atom-containing resin includes a group represented by the above formula (I), a group represented by the above formula (II), a group represented by the above formula (III), and a group represented by the above formula (IV). It may have two or more types of silicon atom-containing groups selected from the group consisting of: In this case, two or more types of groups represented by the above formula (I), two or more types of groups represented by the above formula (II), two or more types of groups represented by the above formula (III), and/ Alternatively, it may have two or more types of groups represented by the above formula (IV).
- a preferred example of the silicon atom-containing resin is a (meth)acrylic resin having a silicon atom-containing group.
- (meth)acrylic represents at least one of methacrylic and acrylic.
- Monomer (a) includes monomer (a1) represented by the above formula (I'), monomer (a2) represented by the above formula (II'), and monomer (a2) represented by the above formula (III'). and the monomer (a4) represented by the above formula (IV').
- monomer composition containing such monomer (a) a group consisting of monomer (a1), monomer (a2), monomer (a3) and monomer (a4) is formed.
- a silicon atom-containing resin which is a (meth)acrylic resin containing a structural unit (A) derived from a monomer (a) selected from the following is obtained.
- This silicon atom-containing resin includes a group represented by the above formula (I), a group represented by the above formula (II), a group represented by the above formula (III), and a group represented by the above formula (IV). It has at least one silicon atom-containing group selected from the group consisting of:
- the silicon atom-containing resin may contain two or more types of structural units (A) derived from the monomer (a).
- R 31 represents a hydrogen atom or a methyl group
- a, b, m, n and R 1 to R 5 have the same meanings as above.
- R 32 represents a hydrogen atom or a methyl group
- c, d, p and R 6 to R 8 have the same meanings as above.
- R 33 and R 34 each independently represent a hydrogen atom or a methyl group, and e, f, g, h, q, r, s and R 9 to R 12 are the same as above. express meaning.
- R 35 and R 36 each independently represent a hydrogen atom or a methyl group
- i, j, k, l, t, u, v, w and R 13 to R 22 are the above-mentioned has the same meaning as
- the monomer (a4) represented by the above formula (IV') is a group represented by the above formula (I), a group represented by the above formula (II), and a monomer (a4) represented by the above formula (III), respectively. It is a silicon atom-containing polymerizable monomer having a group represented by the above formula (IV).
- Monomer (a) has a molecular weight greater than 2,500.
- a coating composition containing a silicon atom-containing resin containing a structural unit (A) derived from such a monomer (a) with a large molecular weight the content of the structural unit (A) in the silicon atom-containing resin is within a predetermined range described below, the silicon atom-containing resin further contains a predetermined structural unit (B) and a structural unit (C), and the content of the structural unit (C) in the silicon atom-containing resin is as described below.
- the coating film formed from the coating composition can have excellent dynamic antifouling properties.
- the molecular weight of monomer (a) may be a number average molecular weight.
- the number average molecular weight of monomer (a) is a polystyrene equivalent number average molecular weight measured by gel permeation chromatography (GPC).
- the silicon atom-containing resin has silicon-containing side chains with a large molecular weight, which forms an oil-like film on the surface of the coating as it moves through water. It is presumed that this increases the effects of high smoothness of the coating film surface, high elasticity of the coating film, and low interfacial free energy between the coating film and water. Furthermore, by further containing a hydrophilic structural unit (B) derived from the monomer (b) in the silicon atom-containing resin, microscale hydrophilic domains are randomly distributed on the coating surface. It is also presumed that the formation of a hydrophobic-hydrophilic domain-like structure makes it easier to suppress the attachment of living organisms.
- the molecular weight of monomer (a) is preferably 3,000 or more, more preferably 4,000 or more or 5,000 or more, and may be 10,000 or more, since it can further enhance dynamic antifouling properties.
- the molecular weight of monomer (a) is usually 20,000 or less, preferably 18,000 or less, more preferably 15,000 or less, even more preferably 12,000 or less. If the molecular weight of monomer (a) is too large, incompatibility between the monomers in the monomer composition, which is a mixture of monomers used for preparing a silicon atom-containing resin, or polymerization of the monomer composition may occur.
- the coating film formed from the coating composition tends to become non-uniform in its components, which may lead to a decrease in the physical properties of the coating film.
- One way to check whether a coating film is non-uniform in its components is to prepare a coating film made only of a silicon atom-containing resin and check whether the coating film is transparent. If the coating film is transparent, it can be said to be uniform in its components, and if it is cloudy, it can be said to be non-uniform.
- Monomer (a) may be a combination of two or more monomers belonging to monomer (a).
- the two or more types of monomers may have different molecular weights as long as they are greater than 2,500.
- Monomer (a1) is represented by the above formula (I').
- monomer (a1) as monomer (a)
- a silicon atom-containing resin which is a (meth)acrylic resin having a silicon atom-containing group represented by the above formula (I) in the side chain can be obtained. It will be done.
- the silicon atom-containing resin may contain structural units derived from two or more types of monomers (a1).
- a is 2 or 3.
- b is preferably 2 or 3.
- m is preferably 0 or more and 25 or less, more preferably 0 or more and 20 or less, from the viewpoint of the water resistance of the coating film, the adhesion to the base, etc.
- m may be 3 or more or 5 or more, or 10 or less or 8 or less.
- n is usually 3 or more and 270 or less, preferably 35 or more and 245 or less, more preferably 45 or more and 205 or less, and even more preferably 45 or more, from the viewpoint of the antifouling properties of the coating film and the solubility in common organic solvents. It is 160 or less.
- R 1 to R 5 are preferably an alkyl group, more preferably an alkyl group having 1 to 6 carbon atoms, and even more preferably a methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, iso -butyl group, sec-butyl group, tert-butyl group and other alkyl groups having 1 to 4 carbon atoms, particularly preferably methyl group and ethyl group.
- a commercially available product may be used as the monomer (a1).
- Examples of commercially available products with a molecular weight greater than 2,500 include "FM-0721” (one-end methacryloyloxyalkyl-modified organopolysiloxane, molecular weight: 5,000) and "FM-0725” manufactured by JNC Corporation, both of which are trade names.
- Monomer (a2) is represented by the above formula (II').
- monomer (a2) as monomer (a)
- a silicon atom-containing resin which is a (meth)acrylic resin having a silicon atom-containing group represented by the above formula (II) in the side chain can be obtained. It will be done.
- a commercially available product may be used as the monomer (a2).
- the silicon atom-containing resin may contain structural units derived from two or more types of monomers (a2).
- Formula (II') [The same applies to formula (II). ]
- c is 2 or 3.
- d is preferably 2 or 3.
- p is preferably 0 or more and 25 or less, more preferably 0 or more and 20 or less. p may be 3 or more or 5 or more, or 10 or less or 8 or less.
- x is usually 0 or more and 200 or less, preferably 10 or more and 150 or less, and more preferably 20 or more and 125 or less.
- y is usually 1 or more and 200 or less, preferably 10 or more and 150 or less, and more preferably 20 or more and 125 or less.
- the alkyl group in R 6 to R 8 and R 23 to R 29 is preferably an alkyl group having 1 to 6 carbon atoms, more preferably a methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group.
- R 6 to R 8 are preferably alkyl groups.
- Monomer (a3) is represented by the above formula (III').
- monomer (a3) as monomer (a)
- a silicon atom-containing group represented by the above formula (III) (this silicon atom-containing group is a crosslinking group that crosslinks between polymer main chains) .)
- a silicon atom-containing resin which is a (meth)acrylic resin is obtained.
- the silicon atom-containing resin may contain structural units derived from two or more types of monomers (a3).
- Formula (III') [The same applies to formula (III). e and h in ] are each preferably 2 or 3. f and g are each preferably 2 or 3. From the viewpoint of the water resistance of the coating film, the adhesion to the base, etc., q and s are each preferably from 0 to 30, more preferably from 0 to 25, and even more preferably from 0 to 20. q and s may each be 3 or more or 5 or more, or 10 or less or 8 or less.
- the solubility in general organic solvents, etc. is usually 3 or more and 270 or less, preferably 35 or more and 245 or less, more preferably 45 or more and 205 or less, and even more preferably is 45 or more and 160 or less.
- the substituents of the substituted phenyl group and substituted phenoxy group in R 9 to R 12 are, for example, an alkyl group or a halogen atom.
- R 9 to R 12 are preferably an alkyl group, more preferably an alkyl group having 1 to 6 carbon atoms, and even more preferably a methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, iso -butyl group, sec-butyl group, tert-butyl group and other alkyl groups having 1 to 4 carbon atoms, particularly preferably methyl group and ethyl group.
- a commercially available product may be used as the monomer (a3).
- Examples of commercially available products with a molecular weight greater than 2,500 include "FM-7721” (organopolysiloxane modified with methacryloyloxyalkyl at both ends, molecular weight: 5,000) and "FM-7725” manufactured by JNC Corporation, both of which are trade names.
- Monomer (a4) is represented by the above formula (IV').
- a silicon atom-containing group represented by the above formula (IV) (this silicon atom-containing group is a crosslinking group that crosslinks between polymer main chains) .)
- a silicon atom-containing resin which is a (meth)acrylic resin is obtained.
- a commercially available product may be used as the monomer (a4).
- the silicon atom-containing resin may contain structural units derived from two or more types of monomers (a4).
- Formula (IV') [The same applies to Formula (IV). ] in which i and l are each preferably 2 or 3. j and k are each preferably 2 or 3. From the viewpoint of the water resistance of the coating film, the adhesion to the base, etc., t and u are each preferably 0 or more and 30 or less, more preferably 0 or more and 25 or less, and even more preferably 0 or more and 20 or less. q and s may each be 3 or more or 5 or more, or 10 or less or 8 or less.
- v and w are usually 0 or more and 70 or less, preferably 5 or more and 60 or less, and more preferably 10 or more and 50 or less, respectively, from the viewpoint of the antifouling property of the coating film and the solubility in general organic solvents.
- the alkyl group in R 13 to R 22 is preferably an alkyl group having 1 to 6 carbon atoms, more preferably a methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, or iso-butyl group. , sec-butyl group, tert-butyl group and other alkyl groups having 1 to 4 carbon atoms, more preferably methyl group and ethyl group.
- n, p to y, and R 1 to R 29 are appropriately selected with reference to the above description so that the molecular weight of monomer (a) is greater than 2,500.
- Monomer (a) is preferably selected from the group consisting of monomer (a1) and monomer (a3) from the viewpoint of improving dynamic antifouling properties and from the viewpoint of easy availability of commercial products. At least one type. It is also preferable to use a combination of monomer (a1) and monomer (a3) as monomer (a).
- the content of the structural unit (A) derived from the monomer (a) is determined by the dynamic antifouling property and the static antifouling property (the antifouling property when the antifouling coating is left standing in water (seawater)). From the viewpoint of (performance), the proportion of all structural units contained in the silicon atom-containing resin is greater than 20% by mass, preferably 21% by mass or more, more preferably 25% by mass or more, 30% by mass or more, 35% by mass or more. , 40% by mass or more, or 50% by mass or more. When the content of the structural unit (A) is greater than 20% by mass, the coating composition can exhibit sufficient dynamic antifouling properties even when no antifouling agent is separately included.
- the content of the structural unit (A) is preferably 90% by mass or less, more preferably 80% by mass or less of all the structural units contained in the silicon atom-containing resin. It is not more than 70% by mass, more preferably not more than 70% by mass.
- the silicon atom-containing resin is selected from the group consisting of a group represented by formula (I), a group represented by formula (II), a group represented by formula (III), and a group represented by formula (IV).
- the composition may include a structural unit (A') derived from a monomer (a') having at least one silicon atom-containing group and having a molecular weight of 2,500 or less.
- the content of the structural unit (A') is preferably 30% by mass or less, more preferably 20% by mass or less, and Preferably it is 10% by weight or less, even more preferably 5% by weight or less, particularly preferably 0% by weight.
- the ratio of the content of the structural unit (A') to the total content of the structural unit (A) and the structural unit (A') is preferably 0.7 or less, more preferably 0. .5 or less, more preferably 0.4 or less, even more preferably 0.2 or less, particularly preferably 0.
- Monomer (b) is a (meth)acrylic acid ester monomer represented by the above formula (b).
- the silicon atom-containing resin further contains the structural unit (B) derived from the monomer (b)
- dynamic antifouling properties can be improved
- the silicon atom-containing resin further contains the structural unit (B). This may also be advantageous in improving the static stain resistance.
- the coating film formed from the coating composition can have excellent softening resistance.
- the structural unit (B) derived from the monomer (b) and the structural unit (E) derived from the monomer (e) described below the coating film wear rate is appropriately increased. be able to.
- R A represents a hydrogen atom or a methyl group.
- R B represents a monovalent group containing one or more types selected from the group consisting of a hydroxyl group, a carboxy group, and an oxyalkylene chain.
- the silicon atom-containing resin may contain structural units derived from two or more types of monomers (b).
- the monomer (b) may be a monomer having two or more types of groups selected from the group consisting of a hydroxyl group, a carboxy group, and an oxyalkylene chain.
- R B of the monomer (b) contains at least an oxyalkylene chain.
- the alkylene group contained in the oxyalkylene chain may be linear or branched, and the number of carbon atoms in the alkylene group is, for example, 1 or more and 24 or less, preferably 1 or more and 13 or less, and more. Preferably it is 1 or more and 6 or less, more preferably 2 or 3.
- alkylene group examples include -CH 2 -, -(CH 2 ) 2 -, -(CH 2 ) 3 -, -CH(CH 3 )CH 2 -, -CH 2 CH(CH 3 )-, and the like. Can be mentioned.
- monomer (b) preferably has a homopolymer solubility parameter SP (hereinafter also simply referred to as "SP") of 10.0 or more. Yes, more preferably 10.5 or more, still more preferably 11.0 or more.
- SP homopolymer solubility parameter
- the SP of the homopolymer of monomer (b) is usually 25 or less, preferably 15 or less. Details of SP will be described later.
- Examples of the monomer (b) include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, and 2-hydroxybutyl (meth)acrylate. , 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, etc., a hydroxyl group-containing alkyl ester of (meth)acrylate having 1 to 20 carbon atoms in the ester moiety; carbon number in the ester moiety is 1 Carboxy group-containing alkyl ester of (meth)acrylate having a carbon number of 1 to 20; alkoxyalkyl (meth)acrylate having 1 to 20 carbon atoms in the ester moiety, such as methoxyethyl (meth)acrylate; (meth)acrylic acid Methoxypolyethylene glycol [-OC 2 H 4 - repeating number is, for example, 1 to 50, preferably 1 to 24, more preferably 2 to 14, even more preferably
- monomer (b) is an alkoxyalkyl (meth)acrylate in which the ester moiety has 1 to 20 carbon atoms, a (meth)acrylate ester in which the ester moiety contains a polyalkylene glycol chain, and/ Alternatively, it is preferable that the ester portion is a (meth)acrylic ester containing a polyalkylene glycol chain and a carboxyl group.
- the content of the structural unit (B) derived from the monomer (b) is preferably 1 out of all the structural units contained in the silicon atom-containing resin from the viewpoint of dynamic antifouling properties and static antifouling properties. % by mass or more and 30% by mass or less, more preferably 3% by mass or more and 30% by mass or less, even more preferably 5% by mass or more and 30% by mass or less, 25% by mass or less, 20% by mass or less, 15% by mass or less, or 10% by mass or less It may be less than % by mass. In addition, from the viewpoint of increasing the softening resistance, it is preferably 30% by mass or less, more preferably 20% by mass or less, and still more preferably 15% by mass or less of all the structural units contained in the silicon atom-containing resin.
- Monomer (c) is a monomer other than the above monomer (a) and monomer (b), whose homopolymer SP is 9.5 or less, and has a cyclic structure. It is a monomer that does not.
- the silicon atom-containing resin further contains the structural unit (C) derived from the monomer (c)
- dynamic antifouling properties can be improved
- the silicon atom-containing resin further contains the structural unit (C). This may also be advantageous in improving the static stain resistance.
- the silicon atom-containing resin may contain two or more types of structural units (C) derived from the monomer (c).
- At least one factor that can improve the dynamic antifouling property by further containing the structural unit (C) is that the SP of the homopolymer is a silicon atom-containing monomer (c) that has a small SP.
- the compatibility between the monomers in the monomer composition used for preparing the resin is improved, and as a result, during the polymerization of the monomer composition, the monomer (a) that contributes to dynamic antifouling properties and It is presumed that the random copolymerizability of is improved.
- the SP of the homopolymer of monomer (c) is usually 7.0 or more, preferably 8.0 or more, and more preferably 9.0 or more.
- monomer (c) is a monomer that does not have a cyclic structure.
- Monomer (c) that does not have a cyclic structure has lower hydrophobicity than a monomer that has a cyclic structure, so it cannot be formed from a coating composition from a monomer composition containing the monomer.
- the structural unit (C) derived from the monomer tends to be less localized on the coating film surface.
- the monomer (c) that does not have a cyclic structure it is better to use the monomer (c) that does not have a cyclic structure than to use the monomer that has a cyclic structure (the structural unit ( It is thought that A) can be easily localized on the coating surface, and as a result, dynamic antifouling properties can be easily improved.
- solubility parameter SP of the homopolymer can be measured by the following method (Reference: SUH, CLARKE, J.P.S.A-1, 5, 1671-1681 (1967)).
- a measurement temperature of 20° C. weigh 0.5 g of the homopolymer into a 100 mL beaker, add 10 mL of a good solvent (acetone) using a whole pipette, and dissolve with a magnetic stirrer to prepare a diluted solution.
- a low SP poor solvent n-hexane
- a high SP poor solvent ion-exchanged water
- the SP value can be calculated from the amount of each of the poor solvents dropped until the cloudy point is reached, by a known calculation method described in the above-mentioned references.
- Monomer (c) is preferably a (meth)acrylic monomer, more preferably a (meth)acrylic acid ester, and still more preferably an alkyl (meth)acrylic acid ester.
- R C is a hydrogen atom or a methyl group
- R D is a chain alkyl group having 3 or more carbon atoms.
- the chain alkyl group may be linear or branched.
- the number of carbon atoms in R D is usually 20 or less, preferably 12 or less.
- the monomer (c) includes n-butyl acrylate (SP: 9.5), n-butyl methacrylate (SP: 9.3), and iso-butyl acrylate (SP: 9.5). 5), iso-butyl methacrylate (SP: 9.3), tert-butyl methacrylate (SP: 9.4), 2-ethylhexyl acrylate (SP: 8.4), 2-ethylhexyl methacrylate (SP: 8.3), lauryl methacrylate (SP: 7.8), stearyl methacrylate, isostearyl methacrylate, and the like.
- monomers whose homopolymer SP is 9.0 or more are preferred, and more preferred are n-butyl acrylate, n-butyl methacrylate, tert-butyl methacrylate, and the like.
- the content of the structural unit (C) derived from the monomer (c) is 2% by mass of all the structural units contained in the silicon atom-containing resin from the viewpoint of dynamic antifouling property and static antifouling property. bigger.
- the content of the structural unit (C) is preferably 3% by mass or more and 60% by mass or less, more preferably 3% by mass or more and 60% by mass or less of all the structural units contained in the silicon atom-containing resin. is 5% by mass or more and 50% by mass or less, more preferably 8% by mass or more and 45% by mass or less, even more preferably 10% by mass or more and 40% by mass or less.
- the silicon atom-containing resin can further contain a structural unit (D) derived from the monomer (d).
- Monomer (d) is a monomer having a triorganosilyloxycarbonyl group.
- the silicon atom-containing resin further contains the structural unit (d) derived from the monomer (d)
- dynamic antifouling properties can be improved
- the silicon atom-containing resin further contains the structural unit (D). This may also be advantageous in improving the static stain resistance.
- Monomer (d) is preferably monomer (d1) represented by the above formula (VII').
- a silicon atom-containing resin which is a (meth)acrylic resin containing a structural unit (D) derived from monomer (d1) is obtained.
- the silicon atom-containing resin may contain two or more types of structural units (D) derived from the monomer (d).
- the silicon atom-containing resin may contain two or more types of structural units (D) having different triorganosilyloxycarbonyl groups.
- R 40 , R 41 and R 42 in formula (VII') are the same or different and represent a hydrocarbon residue (monovalent hydrocarbon group) having 1 to 20 carbon atoms.
- hydrocarbon residues having 1 to 20 carbon atoms include methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, iso-butyl group, sec-butyl group, and tert-butyl group. , pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, etc.
- Straight chain or branched alkyl group having 20 or less carbon atoms having 20 or less carbon atoms; cyclohexyl group , a cyclic alkyl group which may have a substituent such as a substituted cyclohexyl group; an aryl group which may have a substituent such as an aryl group and a substituted aryl group.
- Examples of the cyclic alkyl group having a substituent include a cyclic alkyl group substituted with a halogen, an alkyl group having up to about 18 carbon atoms, an acyl group, a nitro group, an amino group, or the like.
- Examples of the aryl group having a substituent include aryl groups substituted with a halogen, an alkyl group having up to about 18 carbon atoms, an acyl group, a nitro group, or an amino group.
- R 40 , R 41 and R 42 is an iso-propyl group, since dynamic antifouling properties and stationary antifouling properties tend to be stably maintained for a long period of time. More preferably, all of 40 , R 41 and R 42 are iso-propyl groups.
- the content of the structural unit (D) derived from the monomer (d) is determined from the viewpoint of dynamic antifouling property and static antifouling property.
- the structural units contained in the atom-containing resin it is preferably 2% by mass or more and 50% by mass or less, more preferably 5% by mass or more and 40% by mass or less, and even more preferably 10% by mass or more and 35% by mass or less.
- the silicon atom-containing resin is a monomer (e) having at least one metal atom-containing group selected from the group consisting of the group represented by the above formula (V) and the group represented by the above formula (VI). It may further have a structural unit (E) derived from.
- the silicon atom-containing resin further contains the structural unit (E)
- the dynamic antifouling properties can be improved
- the silicon atom-containing resin further contains the structural unit (E) the static antifouling property can be improved.
- the silicon atom-containing resin may have both the group represented by the above formula (V) and the group represented by the above formula (VI).
- Monomer (e) is at least one selected from the group consisting of monomer (e1) represented by the above formula (V') and monomer (e2) represented by the above formula (VI'). Preferably it is a seed.
- a monomer (e) derived from a monomer (e) selected from the group consisting of monomer (e1) and monomer (e2) is obtained.
- a silicon atom-containing resin which is a (meth)acrylic resin containing the structural unit (E) is obtained.
- This silicon atom-containing resin has at least one metal atom-containing group selected from the group consisting of the group represented by the above formula (V) and the group represented by the above formula (VI).
- the silicon atom-containing resin may contain two or more types of structural units (E) derived from the monomer (e).
- Formula (V') [The same applies to Formula (V). ] and formula (VI') [the same applies to formula (VI). ]
- Examples of the divalent metal atom M include Mg, Zn, Cu, etc., and preferably Zn or Cu.
- Formula (V') [The same applies to Formula (V). R 30 in ] is preferably an organic acid residue.
- Monomer (e1) is represented by the above formula (V').
- a silicon atom-containing resin which is a (meth)acrylic resin further having a metal atom-containing group represented by the above formula (V) can be obtained.
- examples of the organic acid forming an organic acid residue include acetic acid, monochloroacetic acid, monofluoroacetic acid, propionic acid, caproic acid, caprylic acid, 2-ethylhexylic acid, capric acid, versatic acid, isostearic acid, Palmitic acid, cresotic acid, oleic acid, elaidic acid, linoleic acid, linolenic acid, stearolic acid, ricinoleic acid, ricinoelaidic acid, brassic acid, erucic acid, ⁇ -naphthoic acid, ⁇ -naphthoic acid, benzoic acid, 2 , 4,5-trichlorophenoxyacetic acid, 2,4-dichlorophenoxyacetic acid, quinolinecarboxylic acid, nitrobenzoic acid, nitronaphthalenecarboxylic acid, and puruvic acid.
- the organic acid residue is a fatty acid residue because it tends to maintain a coating film without cracks or peeling for a long period of time.
- the monomer (e1) zinc oleate (meth)acrylate or zinc versatate (meth)acrylate, which has high plasticity, is preferably used.
- Other preferred organic acids include monobasic cyclic organic acids other than aromatic organic acids.
- the monobasic cyclic organic acid include organic acids having a cycloalkyl group such as naphthenic acid, resin acids such as tricyclic resin acids, and salts thereof.
- tricyclic resin acids include monobasic acids having a diterpene hydrocarbon skeleton.
- monobasic acids having a diterpene hydrocarbon skeleton include compounds having abietane, pimaran, isopimarane, and labdane skeletons.
- abietic acid More specifically, for example, abietic acid, neoabietic acid, dehydroabietic acid, hydrogenated abietic acid, parastric acid, pimaric acid, isopimaric acid, levopimaric acid, dextropimaric acid, sandaracopimaric acid, and salts thereof.
- abietic acid, hydrogenated abietic acid, and salts thereof are preferred from the viewpoint of dynamic antifouling properties of the coating film.
- the monobasic cyclic organic acid for example, pine resin, pine resin acid, etc. can also be used.
- examples of such substances include rosins, hydrogenated rosins, disproportionated rosins, naphthenic acids, and the like.
- Rosins include gum rosin, wood rosin, tall oil rosin, and the like. Rosins, hydrogenated rosins, and disproportionated rosins are preferred because they are inexpensive, easily available, have excellent handling properties, and are easy to improve dynamic stain resistance and stationary stain resistance.
- the acid value of the monobasic cyclic organic acid is preferably 100 mgKOH/g or more and 220 mgKOH/g or less, more preferably 120 mgKOH/g or more and 190 mgKOH/g or less, and still more preferably 140 mgKOH/g or more and 185 mgKOH/g or less.
- the organic acid residue possessed by the monomer (e1) may be formed from one type of organic acid, or may be formed from two or more types of organic acids.
- the structural unit (E) derived from the monomer (e1) is a resin obtained by polymerizing a monomer composition containing a carboxyl group-containing radically polymerizable monomer such as (meth)acrylic acid. It can also be formed by a method of reacting a metal compound with a non-polymerizable organic acid (organic acid constituting the above-mentioned organic acid residue).
- Monomer (e2) is represented by the above formula (VI').
- a metal atom-containing group represented by the above formula (VI) (this metal atom-containing group is a crosslinking group that crosslinks between polymer main chains) .)
- a silicon atom-containing resin which is a (meth)acrylic resin is obtained.
- a method for producing monomer (e2) for example, there is a method in which a polymerizable unsaturated organic acid such as (meth)acrylic acid and a metal compound are reacted together with water in an organic solvent containing an alcohol compound. Can be mentioned. In this case, it is preferable to adjust the content of water in the reaction product to 0.01% by mass or more and 30% by mass or less.
- the silicon atom-containing resin may contain both a structural unit derived from the monomer (e1) and a structural unit derived from the monomer (e2).
- the content of the structural unit (E) is determined from the viewpoint of dynamic antifouling properties, static antifouling properties, etc.
- the structural units included preferably 2% by mass or more and 30% by mass or less, more preferably 4% by mass or more and 25% by mass or less, and even more preferably 6% by mass or more and 20% by mass or less.
- the silicon atom-containing resin may contain a structural unit (F) derived from a monomer (f) other than those mentioned above.
- the silicon atom-containing resin may contain two or more types of structural units (F).
- Monomer (f) is not particularly limited as long as it is an unsaturated monomer that can be copolymerized with monomers (a) to (e) and does not belong to monomers (b) and (c).
- Examples include (meth)acrylic acid esters.
- the monomer (e) includes methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, iso-propyl (meth)acrylate, and (meth)acrylate.
- Examples include cyclohexyl, phenyl (meth)acrylate, benzyl (meth)acrylate, isobornyl (meth)acrylate, and glycidyl (meth)acrylate.
- monomer (f) preferably contains at least methyl methacrylate.
- the content of the structural unit (F) is usually 0.1% by mass or more and less than 78% by mass of all the structural units contained in the silicone atom-containing resin, The content is preferably 5% by mass or more and 75% by mass or less, more preferably 10% by mass or more and 70% by mass or less, and even more preferably 10% by mass or more and 60% by mass or less.
- the content of the structural unit (F) is 0.1% by mass or more, it becomes possible to balance various properties of the resulting coating composition and coating film.
- the content of the structural unit (F) is less than 78% by mass, the coating composition can exhibit sufficient dynamic antifouling properties even when no antifouling agent is separately included.
- the method for producing silicon atom-containing resin is not particularly limited, but for example, a monomer composition containing the above-mentioned monomers is mixed with a radical initiator. It can be produced by reacting for 5 to 14 hours at a reaction temperature of 60 to 180° C. The conditions for the polymerization reaction may be adjusted as appropriate.
- radical initiator examples include 2,2-azobisisobutyronitrile, 2,2-azobis(2,4-dimethylvaleronitrile), 2,2-azobis(2-methylbutyronitrile), and peroxide.
- examples include benzoyl, cumene hydroperoxide, lauryl peroxide, di-tert-butyl peroxide, and tert-butyl peroxy-2-ethylhexanoate.
- Examples of polymerization methods include solution polymerization, emulsion polymerization, and suspension polymerization in an organic solvent. From the viewpoint of manufacturing efficiency of the silicon atom-containing resin, the solution polymerization method is preferred.
- the organic solvent include general organic solvents such as toluene, xylene, methyl isobutyl ketone, and n-butyl acetate.
- the number average molecular weight of the silicon atom-containing resin is usually 2,600 or more and 100,000 or less, preferably 3,000 or more and 50,000 or less, and more preferably 5,000 or more and 30,000 or less.
- the number average molecular weight of the silicon atom-containing resin is a polystyrene equivalent number average molecular weight measured by gel permeation chromatography (GPC).
- the content of silicon atom-containing resin in the coating composition is preferably 25% by mass or more and 99% by mass or less, more preferably The content is 30% by mass or more and 90% by mass or less, more preferably 35% by mass or more and 85% by mass or less, and may be 80% by mass or less, 70% by mass or less, or 60% by mass or less. If the content of the silicon atom-containing resin is less than 25% by mass, dynamic antifouling properties, stationary antifouling properties, and adhesion of the coating film to the base tend to decrease.
- the solid content contained in the coating composition refers to the total amount of components other than the solvent contained in the coating composition.
- the coating composition may contain one or more components other than the silicon atom-containing resin.
- Other components include, for example, antifoaming agents, anti-sag agents, plasticizers, antifouling agents, water binders, anti-color separation agents, anti-settling agents, coating wear regulators, ultraviolet absorbers, surface conditioners, Examples include additives such as viscosity modifiers, leveling agents, pigment dispersants, pigments, and solvents. These additives, pigments, and solvents may be used alone or in combination of two or more.
- Antifoaming agents are agents that have the effect of making the surface of the foam that is about to be formed uneven and suppressing the formation of bubbles, or have the effect of locally thinning the surface of the foam that is being formed and breaking the foam. It is a drug. It has become clear that dynamic antifouling properties can be further improved by containing an antifoaming agent together with a silicon atom-containing resin in the coating composition. Therefore, the coating composition preferably contains an antifoaming agent.
- antifoaming agents examples include silicone antifoaming agents and non-silicon antifoaming agents.
- a silicone antifoaming agent is an antifoaming agent that contains polysiloxane or a modified product thereof that has surface activity
- a non-silicon antifoaming agent is an antifoaming agent that contains a polysiloxane or a modified product thereof. antifoaming agent).
- the silicone antifoaming agent may be a fluorine-modified silicone antifoaming agent.
- the fluorine-modified silicone antifoaming agent is an antifoaming agent containing fluorine-modified polysiloxane.
- non-silicone antifoaming agents include higher alcohol-based, higher alcohol derivative-based, fatty acid-based, fatty acid derivative-based, paraffin-based, (meth)acrylic polymer-based, mineral oil-based, and the like.
- silicone antifoaming agents include oil type, compound type, self-emulsifying type, and emulsion type.
- a commercially available product may be used as the antifoaming agent.
- Commercially available non-silicone antifoaming agents include mineral oil antifoaming agents such as BYK's "BYK-030"; Kusumoto Kasei Co., Ltd.'s "Disparon OX68” and BYK's "BYK-”. 1790'' and the like.
- Commercially available silicone antifoaming agents other than fluorine-modified silicone antifoaming agents include silicone oil-based antifoaming agents such as "KF-96" manufactured by Shin-Etsu Chemical Co., Ltd. and "BYK-081" manufactured by BYK. Examples include foaming agents.
- fluorine-modified silicone antifoaming agents include BYK's “BYK-063,” “BYK-065,” and “BYK-066N,” and Shin-Etsu Chemical Co., Ltd.'s “FA-630.” Examples include fluorosilicone oil-based antifoaming agents.
- the content of the antifoaming agent is preferably 0.002 parts by mass or more and 0.60 parts by mass or less, more preferably 0.002 parts by mass or more and 0.60 parts by mass or less, based on 100 parts by mass of the silicon atom-containing resin, from the viewpoint of improving dynamic antifouling properties and improving antifoaming properties.
- the content is 0.004 parts by mass or more and 0.55 parts by mass or less, more preferably 0.01 parts by mass or more and 0.40 parts by mass or less, still more preferably 0.01 parts by mass or more and 0.20 parts by mass or less.
- the anti-sagging agent is an agent that has the effect of suppressing the sagging of the coating composition that may occur during the period from when the coating composition is applied to the object to be coated until the drying of the coating film is completed. It has become clear that dynamic antifouling properties can be further improved by containing a sag-prevention agent together with a silicon atom-containing resin in the coating composition. Therefore, it is preferable that the coating composition contains an anti-sagging agent.
- anti-sag agents examples include amide anti-sag agents; bentonite anti-sag agents; polyethylene waxes such as oxidized polyethylene wax; hydrogenated castor oil wax; long chain fatty acid ester polymers; polycarboxylic acids; silica fine particle anti-sag agents. and mixtures of two or more thereof.
- amide-based anti-sag agents examples include amide wax-based anti-sag agents such as fatty acid amide wax and polyamide wax.
- amide wax-based anti-sag agents such as fatty acid amide wax and polyamide wax.
- fatty acid amide wax examples include stearamide wax and oleic acid amide wax.
- a commercially available product may be used as the anti-sagging agent.
- Commercial products of amide wax-based anti-sag agents include, for example, "Taren 7200-20” manufactured by Kyoeisha Chemical Co., Ltd., "Disparon 6900-20X” and “Disparon RE-8000” manufactured by Kusumoto Kasei Co., Ltd., and HS CHEM Co., Ltd. Examples include “Monoral 3300" manufactured by Manufacturer.
- Other commercially available anti-sag agents include organic bentonite-based anti-sag agents such as "Bentone 38" manufactured by Elementis Japan and "TIXOGEL” manufactured by BYK.
- the content of the anti-sag agent is preferably 0.1 parts by mass or more and 6.0 parts by mass or less, more preferably 0.1 parts by mass or more and 6.0 parts by mass or less, based on 100 parts by mass of the silicon atom-containing resin, from the viewpoint of improving dynamic antifouling properties and improving sagging properties.
- the content is 0.2 parts by mass or more and 5.0 parts by mass or less, more preferably 0.25 parts by mass or more and 4.0 parts by mass or less, still more preferably 0.25 parts by mass or more and 3.0 parts by mass or less.
- the coating composition may contain a plasticizer.
- a plasticizer By containing a plasticizer, the crack resistance of the coating film can be improved. Furthermore, since it becomes possible to control the polishing rate of the coating film to an appropriate rate, it may be advantageous in terms of dynamic antifouling properties and static antifouling properties.
- plasticizers include chlorinated paraffins; chlorinated polyolefins such as chlorinated rubber, chlorinated polyethylene, and chlorinated polypropylene; polyvinyl ether; polypropylene sebacate; partially hydrogenated terphenyl; polyvinyl acetate; methyl (meth)acrylate copolymers, ethyl (meth)acrylate copolymers, propyl (meth)acrylate copolymers, butyl (meth)acrylate copolymers, cyclohexyl (meth)acrylate copolymers, etc.
- chlorinated paraffin polyvinyl ether, polyether polyol, rosin, vinyl chloride-isobutyl vinyl ether copolymer, phthalate ester, phosphorus Acid esters are preferred.
- the content of the plasticizer in the coating composition is preferably 3 parts by mass or more and 100 parts by mass or less, more preferably 5 parts by mass or more and 50 parts by mass or less, and even more preferably 5 parts by mass, based on 100 parts by mass of the silicon atom-containing resin. Parts or more and 40 parts by mass or less. If the content of the plasticizer is less than 3 parts by mass based on 100 parts by mass of the silicon atom-containing resin, there is a tendency that the effect of improving crack resistance due to the addition of the plasticizer is not observed. There is a tendency that the improvement effect of dynamic antifouling property and static antifouling property is not recognized. If the content of the plasticizer exceeds 100 parts by mass per 100 parts by mass of the silicon atom-containing resin, the adhesion of the coating film to the substrate tends to decrease, and the dynamic antifouling properties of the coating film tend to decrease. be.
- the coating film formed from the coating composition of the present invention can exhibit good dynamic antifouling properties as well as good static antifouling properties due to the antifouling effect based on the silicone atom-containing resin. There is no need to contain an antifouling agent separately from the atom-containing resin. However, in order to further enhance the antifouling properties or to further enhance the long-term sustainability of the antifouling properties, the coating composition may contain an antifouling agent, if necessary.
- the antifouling agent known ones can be used, and examples thereof include inorganic compounds, organic compounds containing metals, and organic compounds not containing metals.
- antifouling agents include zinc oxide; cuprous oxide; Manganese ethylene bisdithiocarbamate; zinc dimethyldithiocarbamate; 2-methylthio-4-tert-butylamino-6-cyclopropylamino-s-triazine; 4,5,6-tetrachloroisophthalonitrile; N,N-dimethyldichlorophenylurea; zinc ethylene bisdithiocarbamate; copper rhodan (cuprous thiocyanate); 4,5-dichloro-2-n-octyl-4 -isothiazolin-3-one (4,5,-dichloro-2-n-octyl-3(2H)isothiazolone); N-(fluorodichloromethylthio)phthalimide; N,N'-dimethyl-N'-phenyl-(N -fluorodichloromethylthio)sulfamide; 2-pyridinethiol-1-oxide metal salts
- the content of the antifouling agent in the coating composition is preferably 30 parts by mass or less, more preferably 20 parts by mass or less, even more preferably 10 parts by mass or less, and particularly preferably 0. Part by mass.
- pigments include extender pigments such as precipitated barium, talc, clay, chalk, silica white, alumina white, bentonite, calcium carbonate, magnesium carbonate, silicic acid, silicate, aluminum oxide hydrate, and calcium sulfate; Titanium oxide, zircon oxide, basic lead sulfate, tin oxide, carbon black, white lead, graphite, zinc sulfide, zinc oxide, chromium oxide, yellow nickel titanium, yellow chromium titanium, yellow iron oxide, red iron oxide (Begara) , black iron oxide, azo red/yellow pigments, chrome yellow, phthalocyanine green, phthalocyanine blue, ultramarine blue, quinacridone, and other colored pigments.
- extender pigments such as precipitated barium, talc, clay, chalk, silica white, alumina white, bentonite, calcium carbonate, magnesium carbonate, silicic acid, silicate, aluminum oxide hydrate, and calcium sulfate
- solvents examples include hydrocarbons such as toluene, xylene, ethylbenzene, cyclopentane, octane, heptane, cyclohexane, and white spirit; dioxane, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, and ethylene.
- Ethers such as glycol dibutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, butyl cellosolve; esters such as butyl acetate, propyl acetate, benzyl acetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate; ethyl isobutyl ketone, methyl
- ketones such as isobutyl ketone
- alcohols such as n-butanol and propyl alcohol.
- the coating composition is, for example, a silicone atom-containing resin or a resin composition containing the same (for example, a solution or dispersion containing a silicone atom-containing resin), and optionally other ingredients.
- a silicone atom-containing resin or a resin composition containing the same for example, a solution or dispersion containing a silicone atom-containing resin
- optionally other ingredients can be prepared by adding and mixing using a mixer such as a ball mill, pebble mill, roll mill, sand grind mill, high-speed disperser, etc.
- the coating film according to the present invention (hereinafter also simply referred to as "coating film”) is a coating film formed from the above-mentioned coating composition according to the present invention.
- the coating film is an antifouling coating film having antifouling performance. Since the antifouling coating film is formed from the above coating composition according to the present invention, it can exhibit good dynamic antifouling properties.
- the coating film can be formed by applying the above-mentioned coating composition to the surface of the object to be coated according to a conventional method, and then removing the solvent by volatilization at room temperature or under heating as necessary.
- methods for applying the coating composition include conventionally known methods such as dipping, spraying, brushing, roller, electrostatic coating, and electrodeposition coating.
- the thickness of the coating film is, for example, 50 ⁇ m or more and 500 ⁇ m or less, preferably 100 ⁇ m or more and 400 ⁇ m or less.
- Examples of objects to be coated include ships and underwater structures. Underwater structures include various fishing nets such as fish nets for aquaculture and other fishing gear; port facilities; oil fences; water intake equipment for power plants, etc.; piping such as cooling water pipes; bridges; buoys; industrial water system facilities; submarine bases. etc.
- the object to be coated is preferably an underwater moving object, and examples of the underwater moving object include a ship, a fishing net, and fishing gear.
- the coating surface of the object to be coated may be pretreated as necessary, and an undercoat of other paint such as anticorrosion paint (anticorrosion paint) formed on the object to be coated may be applied.
- a coating film made of the coating composition of the present invention may be formed on the film to form a composite coating film.
- the silicon atom-containing resin itself which is the vehicle, can exhibit good antifouling properties, it is possible to eliminate the need for a separately formulated antifouling agent or reduce the amount thereof. It is. Therefore, according to the coating composition of the present invention, it is possible to form a clear (highly transparent) antifouling coating film.
- Antifouling paint films formed from conventional antifouling paint compositions that mainly contain large amounts of cuprous oxide as an antifouling agent usually have a reddish hue due to the cuprous oxide contained.
- various applications are possible by utilizing the transparency of the resulting coating film.
- the coating composition of the present invention does not contain a coloring pigment.
- the paint film of the present invention may be used as a clear antifouling film to prevent rust.
- paints of various hues it is possible to provide objects to be coated, such as ships, which have antifouling properties and whose surfaces on which composite coating films are formed have unprecedented hues.
- an intermediate coat film made of paints with various hues between an undercoat film made of anti-corrosion paint, etc. and a clear antifouling paint film it is possible to coat objects with unprecedented hues. can be provided.
- paints that form the intermediate coating film include antifouling paints, epoxy resin paints, urethane resin paints, (meth)acrylic resin paints, chlorinated rubber paints, alkyd resin paints, silicone resin paints, Various paints such as fluororesin paints can be used.
- the antifouling paint forming the intermediate coating film may be the paint composition according to the present invention, or may be another antifouling paint composition such as a conventional antifouling paint composition containing a relatively large amount of antifouling agent. It may be a thing.
- the intermediate coat film may be formed on the entire surface of the undercoat film, or may be formed on a part of the surface.
- the intermediate coat film and the undercoat film may be old paint films that have been used.
- the coating composition of the present invention and the coating film formed from it may be used for repairing old coating films.
- the coating film between the undercoat film made of anti-corrosion paint and the clear antifouling film is formed into the shape of letters, patterns, designs, pictures, etc. in various hues
- the coating Various designs can be added to objects. Films and stickers of various hues with shapes such as letters, patterns, designs, and pictures can be used in place of the intermediate coating film consisting of paint interposed between the primer coating film and the clear antifouling coating film. By interposing members, various designs can be imparted to the coated object.
- Tables 1 and 2 summarize the values of [A] to [I] in each of Resin Production Examples S1 to S12 and T1 to T10.
- the resins obtained in Resin Production Examples S1 to S12 are also referred to as “resins S1 to S12," and the resin compositions (solutions) obtained in Resin Production Examples S1 to S12 are respectively referred to as “resin compositions S1 to S12.” Also called.
- the resins obtained in Resin Production Examples T1 to T10 are also referred to as “resins T1 to T10", respectively, and the resin compositions (solutions) obtained in Resin Production Examples T1 to T10 are also respectively referred to as “resin compositions T1 to T10". .
- monomer (a') refers to a group represented by formula (I), a group represented by formula (II), a group represented by formula (III), and a group represented by formula (IV ) means a monomer having a silicon atom-containing group selected from the group consisting of groups represented by the following, but having a molecular weight (number average molecular weight) of 2500 or less, and monomer (a) and the monomer
- the numerical value in parentheses for each monomer belonging to body (a') is the number average molecular weight of the monomer. The same applies to Table 6.
- the number average molecular weight Mn of the obtained resins S1 to S12 and T1 to T10 and the solid content of the resin compositions S1 to S12 and T1 to T10 were measured. The results are also shown in Tables 3 and 4. The measurement method was as follows.
- the number average molecular weight Mn of monomer (a), monomer (a'), and resin is the number average molecular weight in terms of polystyrene measured by GPC.
- the measurement conditions were as follows. Equipment: “HLC-8220GPC” manufactured by Tosoh Corporation Column: TSKgel SuperHZM-M x 2 Eluent: Tetrahydrofuran Measurement temperature: 35°C Detector: RI
- Solid content 100 ⁇ (total mass of raw materials used for preparing the resin composition excluding solvent) / (mass of obtained resin composition)
- a mixed solution consisting of parts by mass of -2-ethylhexanoate [C] was added to the dropping funnel, and dropped at a constant rate into a four-necked flask over 3 hours, and kept warm for 30 minutes after the dropwise addition was completed. Thereafter, a mixed solution consisting of parts by mass of xylene [D] and 0.3 parts by mass of tert-butylperoxy-2-ethylhexanoate was added dropwise to the four-necked flask over a period of 30 minutes, and after the completion of the addition [E] A resin composition (solution) containing a resin having a carboxyl group was obtained by keeping the temperature for a certain period of time. The solid content of this resin composition was [F]% by mass.
- the resin contained in this resin composition is obtained by converting the carboxyl group of the above carboxyl group-containing resin into -COO - Cu 2+ ( -OOC -Y).
- Y is a structural moiety other than the carboxyl group of compound [H].
- Table 5 summarizes the values of [A] to [I] above in each of Resin Production Examples S13 and S14.
- H1 and H2 in Table 5 represent the following.
- H1 Hydrogenated rosin (Hypere CH, acid value 160mgKOH/g, manufactured by Arakawa Chemical Industry Co., Ltd.)
- H2 Naphthenic acid (NA-200, acid value 200mgKOH/g, manufactured by Yamato Yushi Kogyo Co., Ltd.)
- resins obtained in Resin Production Examples S13 and S14 are also referred to as “resins S13 and S14", respectively, and the resin compositions (solutions) obtained in Resin Production Examples S13 and S14 are respectively referred to as “resin compositions S13 and S14". Also called.
- ⁇ Resin production example S15 Production of resin S15> 50 parts by mass of xylene as a solvent was added to a four-necked flask equipped with a thermometer, cooling tube, stirrer, dropping funnel, nitrogen introduction tube, and temperature controller, and the temperature was maintained at 95°C. There, the monomers shown in Table 6 in the amounts (unit: parts by weight) shown in the same table (total 100 parts by weight), 10 parts by weight of xylene as a solvent, and tert-butyl peroxy as a radical polymerization initiator were added.
- a mixed solution consisting of 1.2 parts by mass of -2-ethylhexanoate was added to the dropping funnel, and this was dropped at a constant rate into a four-necked flask over a period of 3 hours, and the mixture was kept warm for 30 minutes after the completion of the dropping. Thereafter, a mixed solution consisting of 40 parts by mass of xylene and 0.3 parts by mass of tert-butylperoxy-2-ethylhexanoate is dropped at a constant rate into the four-necked flask over 30 minutes, and the temperature is kept for 1 hour after the completion of the dropwise addition. A resin composition (solution) containing a resin having a carboxyl group was obtained. The solid content of this resin composition was 50.2% by mass.
- n-butanol and xylene were added to obtain a resin composition (solution) containing resin.
- the resin contained in this resin composition is obtained by converting the carboxyl group of the above carboxyl group-containing resin into -COO - Zn 2+ ( -OOC -Y).
- Y is a structural moiety other than the carboxyl group of naphthenic acid.
- resin S15 the resin obtained in Resin Production Example S15
- resin composition S15 the resin composition (solution) obtained in resin production example S15
- Table 6 shows the monomers used in Resin Production Examples S13 to S15 and their usage amounts (parts by mass). Table 6 shows the monomers used for producing the resin having a carboxyl group.
- the number average molecular weight Mn of the obtained resins S13 to S15 and the solid content of the resin compositions S13 to S15 were measured according to the above measurement method. The results are also shown in Table 6.
- the number average molecular weight Mn was measured for a resin having a carboxyl group (resin before carrying out the reaction of converting the carboxyl group into -COO - Me 2+ ( -OOC -Y)). Me is Cu or Zn.
- SP is the solubility parameter of the homopolymer of the monomer, and was measured according to the method described above.
- the obtained test plate was attached to the side of a rotating cylinder, and a test was conducted in which the test plate surface was rotated at a speed of about 10 knots per hour in natural seawater for 24 months, and the adhesion area of marine organisms was determined according to the following criteria. evaluated.
- the evaluation results at 6 months, 12 months, 18 months, and 24 months of the test are shown in Tables 7 to 9.
- the evaluation result is preferably 3 or more. 5: The area where marine life is attached is 0% or more and less than 5%. 4: The area where marine life is attached is 5% or more and less than 10%. 3: The area where marine life is attached is 10% or more and less than 15%. 2: The area where marine life is attached is 10% or more and less than 15%. 15% or more and less than 30% 1: Adhesion area of marine organisms is 30% or more
- a biological adhesion test was conducted by immersing the obtained test plate in a raft in Aioi Bay, Ako City, Hyogo Prefecture for 24 months, and the adhesion area of marine organisms was determined and evaluated according to the following criteria.
- the evaluation results at 6 months, 12 months, 18 months, and 24 months of the test are shown in Tables 7 to 9.
- the evaluation result is preferably 3 or more.
- 5: The area where marine life is attached is 0% or more and less than 5%.
- 4 The area where marine life is attached is 5% or more and less than 10%.
- 3 The area where marine life is attached is 10% or more and less than 15%.
- 2 The area where marine life is attached is 10% or more and less than 15%. 15% or more and less than 30%
- Adhesion area of marine organisms is 30% or more
- Antifoaming agent “BYK-066N” manufactured by BYK, non-volatile content: 0.7% by mass
- Plasticizer "Lutonal A25” manufactured by BASF, polyvinylethyl ether, non-volatile content: 95% by mass
- Pigment 1 "TI-PURE R-900” manufactured by DuPont, titanium oxide pigment
- Pigment 2 "Bayferox 130" manufactured by LANXESS, iron oxide red pigment
- Anti-sagging agent manufactured by HS CHEM "Monoral 3300", non-volatile content: 20% by mass
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Abstract
Description
〔1〕 シリコン原子含有樹脂を含む塗料組成物であって、
前記シリコン原子含有樹脂は、
下記式(I)で表される基、下記式(II)で表される基、下記式(III)で表される基及び下記式(IV)で表される基からなる群より選択される少なくとも1種のシリコン原子含有基を有する単量体(a)から誘導される構成単位(A)と、
下記式(b)で表される(メタ)アクリル酸エステルである単量体(b)から誘導される構成単位(B)と、
前記単量体(a)及び前記単量体(b)以外の単量体(c)から誘導される構成単位(C)と、
を含み、
前記単量体(a)は、分子量が2500より大きく、
前記構成単位(A)の含有量は、前記シリコン原子含有樹脂に含まれる全構成単位中、20質量%より大きく、
前記単量体(c)は、そのホモポリマーの溶解パラメータSPが9.5以下であり、かつ、環状構造を有しない単量体であり、
前記構成単位(C)の含有量は、前記シリコン原子含有樹脂に含まれる全構成単位中、2質量%より大きい、塗料組成物。
[式(I)中、a及びbは、それぞれ独立して、2~5のいずれかの整数を表し、mは0~50のいずれかの整数を表し、nは3~270のいずれかの整数を表す。R1~R5は、それぞれ独立して、アルキル基、アルコキシ基、フェニル基、置換フェニル基、フェノキシ基又は置換フェノキシ基を表す。]
[式(II)中、c及びdは、それぞれ独立して、2~5のいずれかの整数を表し、pは0~50のいずれかの整数を表す。R6、R7及びR8は、それぞれ独立して、アルキル基、Ra又はRbを表す。
Raは、
(式中、xは0~200のいずれかの整数を表す。R23~R27は、同一又は異なって、アルキル基を表す。)であり、
Rbは、
(式中、yは1~200のいずれかの整数を表す。R28及びR29は、同一又は異なって、アルキル基を表す。)である。]
[式(III)中、e、f、g及びhは、それぞれ独立して、2~5のいずれかの整数を表し、q及びsは、それぞれ独立して、0~50のいずれかの整数を表し、rは3~270のいずれかの整数を表す。R9~R12は、それぞれ独立して、アルキル基、アルコキシ基、フェニル基、置換フェニル基、フェノキシ基又は置換フェノキシ基を表す。]
[式(IV)中、i、j、k及びlは、それぞれ独立して、2~5のいずれかの整数を表し、t及びuは、それぞれ独立して、0~50のいずれかの整数を表し、v及びwは、それぞれ独立して、0~70のいずれかの整数を表す。R13~R22は、同一又は異なって、アルキル基を表す。]
CH2=C(RA)(COORB) (b)
[式(b)中、RAは、水素原子又はメチル基を表す。RBは、水酸基、カルボキシ基及びオキシアルキレン鎖からなる群より選択される1種以上を含む1価の基を表す。]
〔2〕 前記式(b)におけるRBは、オキシアルキレン鎖を含む1価の基を表す、〔1〕に記載の塗料組成物。
〔3〕 前記単量体(a)は、下記式(I’)で表される単量体(a1)、下記式(II’)で表される単量体(a2)、下記式(III’)で表される単量体(a3)及び下記式(IV’)で表される単量体(a4)からなる群より選択される少なくとも1種である、〔1〕又は〔2〕に記載の塗料組成物。
[式(I’)中、R31は水素原子又はメチル基を表し、a、b、m、n及びR1~R5は前記と同じ意味を表す。]
[式(II’)中、R32は水素原子又はメチル基を表し、c、d、p及びR6~R8は前記と同じ意味を表す。]
[式(III’)中、R33及びR34は、それぞれ独立して、水素原子又はメチル基を表し、e、f、g、h、q、r、s及びR9~R12は前記と同じ意味を表す。]
[式(IV’)中、R35及びR36は、それぞれ独立して、水素原子又はメチル基を表し、i、j、k、l、t、u、v、w及びR13~R22は前記と同じ意味を表す。]
〔4〕 トリオルガノシリルオキシカルボニル基を有する単量体(d)から誘導される構成単位(D)をさらに有する、〔1〕~〔3〕のいずれかに記載の塗料組成物。
〔5〕 前記単量体(d)は、下記式(VII’)で表される単量体(d1)である、〔4〕に記載の塗料組成物。
[式(VII’)中、R43は水素原子又はメチル基を表し、R40、R41及びR42は、同一又は異なって、炭素数1~20の炭化水素基を表す。]
〔6〕 前記構成単位(B)の含有量は、前記シリコン原子含有樹脂に含まれる全構成単位中、1質量%以上30質量%以下である、〔1〕~〔5〕のいずれかに記載の塗料組成物。
〔7〕 前記単量体(b)は、そのホモポリマーの溶解パラメータSPが10.0以上である、〔1〕~〔6〕のいずれかに記載の塗料組成物。
〔8〕 消泡剤及びダレ止め剤からなる群より選択される少なくとも1種をさらに含む、〔1〕~〔7〕のいずれかに記載の塗料組成物。
〔9〕 前記シリコン原子含有樹脂は、下記式(V)で表される基及び下記式(VI)で表される基からなる群より選択される少なくとも1種の金属原子含有基を有する単量体(e)から誘導される構成単位(E)をさらに有する、〔1〕~〔8〕のいずれかに記載の塗料組成物。
[式(V)中、Mは2価の金属原子を表し、R30は有機酸残基又はアルコール残基を表す。]
[式(VI)中、Mは2価の金属原子を表す。]
〔10〕 前記単量体(e)は、下記式(V’)で表される単量体(e1)及び下記式(VI’)で表される単量体(e2)からなる群より選択される少なくとも1種である、〔9〕に記載の塗料組成物。
[式(V’)中、R37は水素原子又はメチル基を表し、M及びR30は前記と同じ意味を表す。]
[式(VI’)中、R38及びR39は、それぞれ独立して、水素原子又はメチル基を表し、Mは前記と同じ意味を表す。]
〔11〕 〔1〕~〔10〕のいずれかに記載の塗料組成物によって形成される塗膜。
〔12〕 防錆塗料からなる下塗り塗膜と、前記下塗り塗膜上に積層される〔1〕~〔10〕のいずれかに記載の塗料組成物によって形成される塗膜とを有する複合塗膜。
〔13〕 〔11〕に記載の塗膜又は〔12〕に記載の複合塗膜を有する、船舶。
〔14〕 〔11〕に記載の塗膜又は〔12〕に記載の複合塗膜を有する、水中構造物。
本発明に係る塗料組成物(以下、単に「塗料組成物」ともいう。)は、後述する特定のシリコン原子含有樹脂を含む。本発明に係る塗料組成物によれば、被塗物が移動している最中において良好な防汚性能を発揮できる塗膜を形成することが可能である。また、本発明に係る塗料組成物によれば、被塗物が移動している最中における良好な防汚性能を長期間発揮できる塗膜を形成することが可能である。以下、移動している最中での防汚性能を「動的防汚性」ともいう。本発明に係る塗料組成物は、船舶等の水中移動体に適用される防汚塗料組成物として好適に用いることができる。
以下、塗料組成物に含まれる又は含まれ得る成分について詳細に説明する。
塗料組成物に含まれるシリコン原子含有樹脂は、構成単位(A)と構成単位(B)と構成単位(C)とを含む。構成単位(A)は、上記式(I)で表される基、上記式(II)で表される基、上記式(III)で表される基及び上記式(IV)で表される基からなる群より選択される少なくとも1種のシリコン原子含有基を有する単量体(a)から誘導される構成単位である。構成単位(B)は、上記式(b)で表される(メタ)アクリル酸エステルである単量体(b)から誘導される構成単位である。構成単位(C)は、単量体(a)及び単量体(b)以外の単量体(c)であって、そのホモポリマーの溶解パラメータSPが9.5以下であり、かつ、環状構造を有しない単量体(c)から誘導される構成単位である。シリコン原子含有樹脂は、単量体(a)、単量体(b)及び単量体(c)以外の他の単量体から誘導される構成単位を含んでいてもよい。該構成単位の一例は、トリオルガノシリルオキシカルボニル基を有する単量体(d)から誘導される構成単位(D)である。
単量体(a)が有するシリコン原子含有基は、上記式(I)で表される基、上記式(II)で表される基、上記式(III)で表される基及び上記式(IV)で表される基からなる群より選択される少なくとも1種である。
Raにおいて、xは0~200のいずれかの整数を表す。R23~R27は、同一又は異なって、アルキル基を表す。
Rbにおいて、yは1~200のいずれかの整数を表す。R28及びR29は、同一又は異なって、アルキル基を表す。
単量体(a)は、上記式(I’)で表される単量体(a1)、上記式(II’)で表される単量体(a2)、上記式(III’)で表される単量体(a3)及び上記式(IV’)で表される単量体(a4)からなる群より選択される少なくとも1種であることが好ましい。このような単量体(a)を含む単量体組成物の重合により、単量体(a1)、単量体(a2)、単量体(a3)及び単量体(a4)からなる群より選択される単量体(a)から誘導される構成単位(A)を含む(メタ)アクリル系樹脂であるシリコン原子含有樹脂が得られる。このシリコン原子含有樹脂は、上記式(I)で表される基、上記式(II)で表される基、上記式(III)で表される基及び上記式(IV)で表される基からなる群より選択される少なくとも1種のシリコン原子含有基を有する。
シリコン原子含有樹脂は、単量体(a)から誘導される構成単位(A)を2種以上含んでいてもよい。
式(II’)中、R32は水素原子又はメチル基を表し、c、d、p及びR6~R8は前記と同じ意味を表す。
式(III’)中、R33及びR34は、それぞれ独立して、水素原子又はメチル基を表し、e、f、g、h、q、r、s及びR9~R12は前記と同じ意味を表す。
式(IV’)中、R35及びR36は、それぞれ独立して、水素原子又はメチル基を表し、i、j、k、l、t、u、v、w及びR13~R22は前記と同じ意味を表す。
シリコン原子含有樹脂は、2種以上の単量体(a1)から誘導される構成単位を含んでいてもよい。
bは、好ましくは2又は3である。
mは、塗膜の耐水性、下地に対する密着性等の観点から、好ましくは0以上25以下、より好ましくは0以上20以下である。mは、3以上又は5以上であってもよく、10以下又は8以下であってもよい。
nは、塗膜の防汚性及び一般的な有機溶剤への溶解性の観点から、通常は3以上270以下、好ましくは35以上245以下、より好ましくは45以上205以下、さらに好ましくは45以上160以下である。
R1~R5における置換フェニル基及び置換フェノキシ基が有する置換基は、例えば、アルキル基、ハロゲン原子である。
R1~R5は、好ましくはアルキル基、より好ましくは炭素数1~6のアルキル基、さらに好ましくは、メチル基、エチル基、n-プロピル基、iso-プロピル基、n-ブチル基、iso-ブチル基、sec-ブチル基、tert-ブチル基等の炭素数1~4のアルキル基、特に好ましくはメチル基、エチル基である。
シリコン原子含有樹脂は、2種以上の単量体(a2)から誘導される構成単位を含んでいてもよい。
dは、好ましくは2又は3である。
pは、塗膜の耐水性、下地に対する密着性等の観点から、好ましくは0以上25以下、より好ましくは0以上20以下である。pは、3以上又は5以上であってもよく、10以下又は8以下であってもよい。
yは、一般的な有機溶剤への溶解性の観点から、通常は1以上200以下、好ましくは10以上150以下、より好ましくは20以上125以下である。
R6~R8及びR23~R29におけるアルキル基は、好ましくは炭素数1~6のアルキル基、より好ましくは、メチル基、エチル基、n-プロピル基、iso-プロピル基、n-ブチル基、iso-ブチル基、sec-ブチル基、tert-ブチル基等の炭素数1~4のアルキル基、さらに好ましくはメチル基、エチル基である。
R6~R8は、いずれもアルキル基であることが好ましい。
シリコン原子含有樹脂は、2種以上の単量体(a3)から誘導される構成単位を含んでいてもよい。
f及びgは、それぞれ、好ましくは2又は3である。
q及びsは、塗膜の耐水性、下地に対する密着性等の観点から、それぞれ、好ましくは0以上30以下、より好ましくは0以上25以下、さらに好ましくは0以上20以下である。q及びsは、それぞれ、3以上又は5以上であってもよく、10以下又は8以下であってもよい。
rは、塗膜の防汚性、一般的な有機溶剤への溶解性等の観点から、通常は3以上270以下、好ましくは35以上245以下、より好ましくは45以上205以下であり、さらに好ましくは45以上160以下である。
R9~R12における置換フェニル基及び置換フェノキシ基が有する置換基は、例えば、アルキル基、ハロゲン原子である。
R9~R12は、好ましくはアルキル基、より好ましくは炭素数1~6のアルキル基、さらに好ましくは、メチル基、エチル基、n-プロピル基、iso-プロピル基、n-ブチル基、iso-ブチル基、sec-ブチル基、tert-ブチル基等の炭素数1~4のアルキル基、特に好ましくはメチル基、エチル基である。
シリコン原子含有樹脂は、2種以上の単量体(a4)から誘導される構成単位を含んでいてもよい。
j及びkは、それぞれ、好ましくは2又は3である。
t及びuは、塗膜の耐水性、下地に対する密着性等の観点から、それぞれ、好ましくは0以上30以下、より好ましくは0以上25以下、さらに好ましくは0以上20以下である。q及びsは、それぞれ、3以上又は5以上であってもよく、10以下又は8以下であってもよい。
v及びwは、塗膜の防汚性、一般的な有機溶剤への溶解性等の観点から、それぞれ、通常は0以上70以下、好ましくは5以上60以下、より好ましくは10以上50以下である。
R13~R22におけるアルキル基は、好ましくは炭素数1~6のアルキル基、より好ましくは、メチル基、エチル基、n-プロピル基、iso-プロピル基、n-ブチル基、iso-ブチル基、sec-ブチル基、tert-ブチル基等の炭素数1~4のアルキル基、さらに好ましくはメチル基、エチル基である。
単量体(b)は、上記式(b)で表される(メタ)アクリル酸エステルである単量体である。シリコン原子含有樹脂が単量体(b)から誘導される構成単位(B)をさらに含有することにより、動的防汚性を向上させることができ、また、構成単位(B)をさらに含有することは、静置防汚性の向上にも有利となり得る。さらに、構成単位(B)をさらに含有させることにより、塗料組成物から形成される塗膜の耐軟化性を優れたものとし得る。さらに、単量体(b)から誘導される構成単位(B)と後述する単量体(e)から誘導される構成単位(E)とを含有させることにより、塗膜消耗速度を適度に高めることができる。
単量体(c)は、上記単量体(a)及び単量体(b)以外の単量体であって、そのホモポリマーのSPが9.5以下であり、かつ、環状構造を有しない単量体である。シリコン原子含有樹脂が単量体(c)から誘導される構成単位(C)をさらに含有することにより、動的防汚性を向上させることができ、また、構成単位(C)をさらに含有することは、静置防汚性の向上にも有利となり得る。シリコン原子含有樹脂は、単量体(c)から誘導される構成単位(C)を2種以上含んでいてもよい。
CH2=C(RC)(COORD)
シリコン原子含有樹脂は、単量体(d)から誘導される構成単位(D)をさらに含有することができる。単量体(d)は、トリオルガノシリルオキシカルボニル基を有する単量体である。シリコン原子含有樹脂が単量体(d)から誘導される構成単位(d)をさらに含有することにより、動的防汚性を向上させることができ、また、構成単位(D)をさらに含有することは、静置防汚性の向上にも有利となり得る。
シリコン原子含有樹脂は、単量体(d)から誘導される構成単位(D)を2種以上含んでいてもよい。例えば、シリコン原子含有樹脂は、異なるトリオルガノシリルオキシカルボニル基を有する構成単位(D)を2種以上含んでいてもよい。
シリコン原子含有樹脂は、上記式(V)で表される基及び上記式(VI)で表される基からなる群より選択される少なくとも1種の金属原子含有基を有する単量体(e)から誘導される構成単位(E)をさらに有していてもよい。シリコン原子含有樹脂が構成単位(E)をさらに有することにより、動的防汚性を向上させることができ、また、構成単位(E)をさらに含有することは、静置防汚性の向上にも有利となり得る。
シリコン原子含有樹脂は、上記式(V)で表される基及び上記式(VI)で表される基の双方を有していてもよい。
シリコン原子含有樹脂は、単量体(e)から誘導される構成単位(E)を2種以上含んでいてもよい。
式(V’)〔式(V)についても同様。〕中のR30は、好ましくは有機酸残基である。
R30において、有機酸残基を形成する有機酸としては、例えば、酢酸、モノクロル酢酸、モノフルオロ酢酸、プロピオン酸、カプロン酸、カプリル酸、2-エチルヘキシル酸、カプリン酸、バーサチック酸、イソステアリン酸、パルミチン酸、クレソチン酸、オレイン酸、エライジン酸、リノール酸、リノレン酸、ステアロール酸、リシノール酸、リシノエライジン酸、ブラシジン酸、エルカ酸、α-ナフトエ酸、β-ナフトエ酸、安息香酸、2,4,5-トリクロロフェノキシ酢酸、2,4-ジクロロフェノキシ酢酸、キノリンカルボン酸、ニトロ安息香酸、ニトロナフタレンカルボン酸、プルビン酸等の一塩基有機酸が挙げられる。
三環式樹脂酸としては、例えば、ジテルペン系炭化水素骨格を有する一塩基酸が挙げられる。ジテルペン系炭化水素骨格を有する一塩基酸としては、例えば、アビエタン、ピマラン、イソピマラン、ラブダン骨格を有する化合物が挙げられる。より具体的には、例えば、アビエチン酸、ネオアビエチン酸、デヒドロアビエチン酸、水添アビエチン酸、パラストリン酸、ピマル酸、イソピマル酸、レボピマル酸、デキストロピマル酸、サンダラコピマル酸、及びこれらの塩等が挙げられる。中でも、塗膜の動的防汚性等の観点から、アビエチン酸、水添アビエチン酸、及びこれらの塩が好ましい。
R30を形成する一塩基環状有機酸として、上記範囲内の酸価を有するものを使用すると、塗膜の良好な動的防汚性及び静置防汚性をより長期間維持できる傾向にある。
単量体(e1)が有する有機酸残基は、1種の有機酸から形成されていてもよく、2種以上の有機酸から形成されていてもよい。
単量体(e1)から誘導される構成単位(E)は、(メタ)アクリル酸のようなカルボキシル基含有ラジカル重合性単量体を含む単量体組成物を重合させることにより得られる樹脂と、金属化合物と、非重合性有機酸(上記の有機酸残基を構成する有機酸)とを反応させる方法によっても形成することができる。
シリコン原子含有樹脂は、上記以外の他の単量体(f)から誘導される構成単位(F)を含んでいてもよい。シリコン原子含有樹脂は、構成単位(F)を2種以上含んでいてもよい。
シリコン原子含有樹脂の製造方法は、特に限定されるものではないが、例えば、上記した単量体を混合した単量体組成物をラジカル開始剤の存在下に60~180℃の反応温度で5~14時間反応させることによって製造することができる。重合反応の条件は適宜調整してよい。
塗料組成物におけるシリコン原子含有樹脂の含有量は、塗料組成物に含有される固形分中、好ましくは25質量%以上99質量%以下、より好ましくは30質量%以上90質量%以下であり、さらに好ましくは35質量%以上85質量%以下であり、80質量%以下、70質量%以下又は60質量%以下であってもよい。シリコン原子含有樹脂の含有量が25質量%未満であると、動的防汚性、静置防汚性及び下地に対する塗膜の密着性が低下する傾向にある。塗料組成物に含有される固形分とは、塗料組成物に含まれる溶剤以外の成分の合計をいう。
塗料組成物は、シリコン原子含有樹脂以外の他の成分を1種又は2種以上含むことができる。他の成分としては、例えば、消泡剤、ダレ止め剤、可塑剤、防汚剤、水結合剤、色分かれ防止剤、沈降防止剤、塗膜消耗調整剤、紫外線吸収剤、表面調整剤、粘度調整剤、レベリング剤、顔料分散剤等の添加剤、顔料及び溶剤等が挙げられる。これらの添加剤、顔料及び溶剤は、それぞれ、1種のみを単独で用いてもよいし、2種以上を併用してもよい。
塗料組成物は、例えば、シリコン原子含有樹脂又はこれを含有する樹脂組成物(例えば、シリコン原子含有樹脂を含む溶液又は分散液)に、必要に応じてその他の成分を添加し、ボールミル、ペブルミル、ロールミル、サンドグラインドミル、高速ディスパー等の混合機を用いて混合することにより、調製することができる。
本発明に係る塗膜(以下、単に「塗膜」ともいう。)は、本発明に係る上記塗料組成物から形成される塗膜である。塗膜は、防汚性能を有する防汚塗膜である。該防汚塗膜は、本発明に係る上記塗料組成物から形成されるため、良好な動的防汚性を示すことができる。
温度計、冷却管、攪拌機、滴下ロート、窒素導入管、温度制御機を備えた4つ口フラスコに、溶剤としてのキシレン [A]質量部を加え、[B]℃に保った。そこに、表3又は表4に示される量(単位:質量部)の同表に示される単量体(合計100質量部)、溶剤としてのキシレン [C]質量部及びラジカル重合開始剤としてのtert-ブチルパーオキシ-2-エチルヘキサノエート [D]質量部からなる混合液を滴下ロートに加え、これを[E]時間にわたり4つ口フラスコへ等速滴下し、滴下終了後[F]分間保温した。その後、キシレン [G]質量部及びtert-ブチルパーオキシ-2-エチルヘキサノエート [H]質量部からなる混合液を30分間にわたり4つ口フラスコへ等速滴下し、滴下終了後[I]時間保温することにより、樹脂を含む樹脂組成物(溶液)を得た。
単量体(a)、単量体(a’)及び樹脂の数平均分子量Mnは、GPCにより測定されるポリスチレン換算の数平均分子量である。測定条件は次のとおりとした。
装置:東ソー社製「HLC-8220GPC」
カラム:TSKgel SuperHZM-M ×2本
溶離液:テトラヒドロフラン
測定温度:35℃
検出器:RI
下記式に従って、樹脂組成物の固形分を算出した。
固形分(質量%)=100×(溶剤を除く樹脂組成物の調製に使用した原料の合計質量)/(得られた樹脂組成物の質量)
温度計、冷却管、攪拌機、滴下ロート、窒素導入管、温度制御機を備えた4つ口フラスコに、溶剤としてのキシレン [A]質量部を加え、[B]℃に保った。そこに、表6に示される量(単位:質量部)の同表に示される単量体(合計100質量部)、溶剤としてのキシレン 10質量部及びラジカル重合開始剤としてのtert-ブチルパーオキシ-2-エチルヘキサノエート [C]質量部からなる混合液を滴下ロートに加え、これを3時間にわたり4つ口フラスコへ等速滴下し、滴下終了後30分間保温した。その後、キシレン [D]質量部及びtert-ブチルパーオキシ-2-エチルヘキサノエート 0.3質量部からなる混合液を30分間にわたり4つ口フラスコへ等速滴下し、滴下終了後[E]時間保温することにより、カルボキシル基を有する樹脂を含む樹脂組成物(溶液)を得た。この樹脂組成物の固形分は[F]質量%であった。
H1:水素添加ロジン(ハイペールCH、酸価160mgKOH/g、荒川化学工業社製)
H2:ナフテン酸(NA-200、酸価200mgKOH/g、大和油脂工業社製)
温度計、冷却管、攪拌機、滴下ロート、窒素導入管、温度制御機を備えた4つ口フラスコに、溶剤としてのキシレン 50質量部を加え、95℃に保った。そこに、表6に示される量(単位:質量部)の同表に示される単量体(合計100質量部)、溶剤としてのキシレン 10質量部及びラジカル重合開始剤としてのtert-ブチルパーオキシ-2-エチルヘキサノエート 1.2質量部からなる混合液を滴下ロートに加え、これを3時間にわたり4つ口フラスコへ等速滴下し、滴下終了後30分間保温した。その後、キシレン 40質量部及びtert-ブチルパーオキシ-2-エチルヘキサノエート 0.3質量部からなる混合液を30分間にわたり4つ口フラスコへ等速滴下し、滴下終了後1時間保温することにより、カルボキシル基を有する樹脂を含む樹脂組成物(溶液)を得た。この樹脂組成物の固形分は50.2質量%であった。
(1)FM-0721:JNC(株)製の「FM-0721」、片末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:5000、式(I’)において、m=0、b=3、n=65、R1~R4及びR31がメチル基、R5がn-ブチル基である単量体
(2)FM-0725:JNC(株)製の「FM-0725」、片末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:10000、式(I’)において、m=0、b=3、n=132、R1~R4及びR31がメチル基、R5がn-ブチル基である単量体
(3)KF-2012:信越化学工業(株)製の「KF-2012」、片末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:4600、式(I’)において、m=0、R1~R5及びR31がメチル基である単量体
(4)X-22-2426:信越化学工業(株)製の「X-22-2426」、片末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:12000、式(I’)において、m=0、R1~R5及びR31がメチル基である単量体
(5)FM-7725:JNC(株)製の「FM-7725」、両末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:10000、式(III’)において、q及びs=0、f及びg=3、r=131、R9~R12、R33及びR34がメチル基である単量体
(6)X-22-164B:信越化学工業(株)製の「X-22-164B」、両末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:3200、式(III’)において、q及びs=0、R9~R12、R33及びR34がメチル基である単量体
(7)X-22-164E:信越化学工業(株)製の「X-22-164E」、両末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:7800、式(III’)において、q及びs=0、R9~R12、R33及びR34がメチル基である単量体
(8)FM-0711:JNC(株)製の「FM-0711」、片末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:1000、式(I’)において、m=0、b=3、n=10、R1~R4及びR31がメチル基、R5がn-ブチル基である単量体
(9)X-22-174ASX:信越化学工業(株)製の「X-22-174ASX」、片末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:900、式(I’)において、m=0、R1~R5及びR31がメチル基である単量体
(10)X-22-174BX:信越化学工業(株)製の「X-22-174BX」、片末端メタクリロイルオキシアルキル変性オルガノポリシロキサン、分子量:2300、式(I’)において、m=0、R1~R5及びR31がメチル基である単量体
(11)HEMA:メタクリル酸2-ヒドロキシエチル(SP:13.5)
(12)MEMA:メタクリル酸2-メトキシエチル(SP:10.7)
(13)MEA:アクリル酸2-メトキシエチル(SP:10.7)
(14)M-40G:メタクリル酸メトキシポリエチレングリコールエステル(オキシエチレン鎖の繰り返し数=4、SP:13.7)
(15)M-90G:メタクリル酸メトキシポリエチレングリコールエステル(オキシエチレン鎖の繰り返し数=9、SP:13.9)
(16)M-230G:メタクリル酸メトキシポリエチレングリコールエステル(オキシエチレン鎖の繰り返し数=23、SP:21)
(17)SA:メタクリロイルオキシエチルコハク酸(SP:12.8)
(18)CB-1:メタクリロイルオキシエチルフタル酸(SP:13.2)
(19)t-BMA:メタクリル酸tert-ブチル(SP:9.4)
(20)n-BMA:メタクリル酸n-ブチル(SP:9.3)
(21)EHMA:メタクリル酸2-エチルヘキシル(SP:8.3)
(22)n-BA:アクリル酸n-ブチル(SP:9.5)
(23)TIPSA:アクリル酸トリiso-プロピルシリル
(24)TIPSMA:メタクリル酸トリiso-プロピルシリル
(25)MMA:メタクリル酸メチル(SP:10.7)
(26)EA:アクリル酸エチル(SP:10.5)
(27)AA:アクリル酸(SP:23.8)
表7~表9の配合(質量部)に従い、製造例で得られた樹脂組成物のいずれか、並びに表7~表9に示すその他の成分を使用して、高速ディスパーにて混合することにより、防汚塗料組成物を調製した。表7~表9に示す配合量(質量部)は、有姿の配合量であり、溶剤等を含む場合はそれを含んだ配合量である。
[a]防汚塗料組成物からなる塗膜の動的防汚性の評価(オープンドラム試験)
実施例及び比較例で得られた防汚塗料組成物を、あらかじめ防錆塗料が塗布されたブラスト板に乾燥膜厚が300μmとなるように塗布し、2昼夜室内に放置することにより乾燥させて、防汚塗膜を有する試験板を得た。
5:海中生物の付着面積が0%以上5%未満
4:海中生物の付着面積が5%以上10%未満
3:海中生物の付着面積が10%以上15%未満
2:海中生物の付着面積が15%以上30%未満
1:海中生物の付着面積が30%以上
実施例及び比較例で得られた防汚塗料組成物を、あらかじめ防錆塗料が塗布されたブラスト板に乾燥膜厚が300μmとなるように塗布し、2昼夜室内に放置することにより乾燥させて、防汚塗膜を有する試験板を得た。
5:海中生物の付着面積が0%以上5%未満
4:海中生物の付着面積が5%以上10%未満
3:海中生物の付着面積が10%以上15%未満
2:海中生物の付着面積が15%以上30%未満
1:海中生物の付着面積が30%以上
実施例及び比較例で得られた防汚塗料組成物を、あらかじめ防錆塗料が塗布されたブラスト板に乾燥膜厚が300μmとなるように塗布し、2昼夜室内に放置することにより乾燥させて、防汚塗膜を有する試験板を得た。得られた試験板を、合計12ヶ月間、兵庫県赤穂市相生湾の筏に浸漬し、下記の基準に従って塗膜の耐軟化性を評価した。耐軟化性は、試験板の塗膜を指触することにより行った。評価結果を表7~表9に示す。評価結果は、好ましくは3以上である。塗膜の軟化は、水吸収による塗膜の膨潤によって生じるものと考えられる。
5:浸漬期間が12ヵ月でも膜軟化が確認されない
4:浸漬期間7ヶ月超12ヵ月未満で膜軟化が確認される
3:浸漬期間3ヶ月超7ヵ月以下で膜軟化が確認される
2:浸漬期間1ヶ月超3ヵ月以下で膜軟化が確認される
1:浸漬期間1ヵ月以下で膜軟化が確認される
(1)消泡剤:BYK社製「BYK-066N」、不揮発分:0.7質量%
(2)可塑剤:BASF社製「ルトナール A25」、ポリビニルエチルエーテル、不揮発分:95質量%
(3)顔料1:デュポン社製「TI-PURE R-900」、酸化チタン顔料
(4)顔料2:ランクセス社製「Bayferox 130」、酸化鉄赤顔料
(5)ダレ止め剤:HS CHEM社製「モノラル3300」、不揮発分:20質量%
Claims (14)
- シリコン原子含有樹脂を含む塗料組成物であって、
前記シリコン原子含有樹脂は、
下記式(I)で表される基、下記式(II)で表される基、下記式(III)で表される基及び下記式(IV)で表される基からなる群より選択される少なくとも1種のシリコン原子含有基を有する単量体(a)から誘導される構成単位(A)と、
下記式(b)で表される(メタ)アクリル酸エステルである単量体(b)から誘導される構成単位(B)と、
前記単量体(a)及び前記単量体(b)以外の単量体(c)から誘導される構成単位(C)と、
を含み、
前記単量体(a)は、分子量が2500より大きく、
前記構成単位(A)の含有量は、前記シリコン原子含有樹脂に含まれる全構成単位中、20質量%より大きく、
前記単量体(c)は、そのホモポリマーの溶解パラメータSPが9.5以下であり、かつ、環状構造を有しない単量体であり、
前記構成単位(C)の含有量は、前記シリコン原子含有樹脂に含まれる全構成単位中、2質量%より大きい、塗料組成物。
[式(I)中、a及びbは、それぞれ独立して、2~5のいずれかの整数を表し、mは0~50のいずれかの整数を表し、nは3~270のいずれかの整数を表す。R1~R5は、それぞれ独立して、アルキル基、アルコキシ基、フェニル基、置換フェニル基、フェノキシ基又は置換フェノキシ基を表す。]
[式(II)中、c及びdは、それぞれ独立して、2~5のいずれかの整数を表し、pは0~50のいずれかの整数を表す。R6、R7及びR8は、それぞれ独立して、アルキル基、Ra又はRbを表す。
Raは、
(式中、xは0~200のいずれかの整数を表す。R23~R27は、同一又は異なって、アルキル基を表す。)であり、
Rbは、
(式中、yは1~200のいずれかの整数を表す。R28及びR29は、同一又は異なって、アルキル基を表す。)である。]
[式(III)中、e、f、g及びhは、それぞれ独立して、2~5のいずれかの整数を表し、q及びsは、それぞれ独立して、0~50のいずれかの整数を表し、rは3~270のいずれかの整数を表す。R9~R12は、それぞれ独立して、アルキル基、アルコキシ基、フェニル基、置換フェニル基、フェノキシ基又は置換フェノキシ基を表す。]
[式(IV)中、i、j、k及びlは、それぞれ独立して、2~5のいずれかの整数を表し、t及びuは、それぞれ独立して、0~50のいずれかの整数を表し、v及びwは、それぞれ独立して、0~70のいずれかの整数を表す。R13~R22は、同一又は異なって、アルキル基を表す。]
CH2=C(RA)(COORB) (b)
[式(b)中、RAは、水素原子又はメチル基を表す。RBは、水酸基、カルボキシ基及びオキシアルキレン鎖からなる群より選択される1種以上を含む1価の基を表す。] - 前記式(b)におけるRBは、オキシアルキレン鎖を含む1価の基を表す、請求項1に記載の塗料組成物。
- 前記単量体(a)は、下記式(I’)で表される単量体(a1)、下記式(II’)で表される単量体(a2)、下記式(III’)で表される単量体(a3)及び下記式(IV’)で表される単量体(a4)からなる群より選択される少なくとも1種である、請求項1又は2に記載の塗料組成物。
[式(I’)中、R31は水素原子又はメチル基を表し、a、b、m、n及びR1~R5は前記と同じ意味を表す。]
[式(II’)中、R32は水素原子又はメチル基を表し、c、d、p及びR6~R8は前記と同じ意味を表す。]
[式(III’)中、R33及びR34は、それぞれ独立して、水素原子又はメチル基を表し、e、f、g、h、q、r、s及びR9~R12は前記と同じ意味を表す。]
[式(IV’)中、R35及びR36は、それぞれ独立して、水素原子又はメチル基を表し、i、j、k、l、t、u、v、w及びR13~R22は前記と同じ意味を表す。] - トリオルガノシリルオキシカルボニル基を有する単量体(d)から誘導される構成単位(D)をさらに有する、請求項1又は2に記載の塗料組成物。
- 前記構成単位(B)の含有量は、前記シリコン原子含有樹脂に含まれる全構成単位中、1質量%以上30質量%以下である、請求項1又は2に記載の塗料組成物。
- 前記単量体(b)は、そのホモポリマーの溶解パラメータSPが10.0以上である、請求項1又は2に記載の塗料組成物。
- 消泡剤及びダレ止め剤からなる群より選択される少なくとも1種をさらに含む、請求項1又は2に記載の塗料組成物。
- 請求項1に記載の塗料組成物によって形成される塗膜。
- 防錆塗料からなる下塗り塗膜と、前記下塗り塗膜上に積層される請求項1に記載の塗料組成物によって形成される塗膜とを有する複合塗膜。
- 請求項11に記載の塗膜又は請求項12に記載の複合塗膜を有する、船舶。
- 請求項11に記載の塗膜又は請求項12に記載の複合塗膜を有する、水中構造物。
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| CN202280096499.3A CN119452053A (zh) | 2022-06-28 | 2022-06-28 | 涂料组合物以及涂膜 |
| PCT/JP2022/025752 WO2024004031A1 (ja) | 2022-06-28 | 2022-06-28 | 塗料組成物及び塗膜 |
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-
2022
- 2022-06-28 KR KR1020247036711A patent/KR102863248B1/ko active Active
- 2022-06-28 US US17/915,798 patent/US11905432B2/en active Active
- 2022-06-28 CN CN202280096499.3A patent/CN119452053A/zh active Pending
- 2022-06-28 EP EP22949308.5A patent/EP4491687A4/en active Pending
- 2022-06-28 WO PCT/JP2022/025752 patent/WO2024004031A1/ja not_active Ceased
- 2022-06-28 JP JP2022562155A patent/JP7324380B1/ja active Active
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Also Published As
| Publication number | Publication date |
|---|---|
| EP4491687A1 (en) | 2025-01-15 |
| KR102863248B1 (ko) | 2025-09-23 |
| EP4491687A4 (en) | 2025-05-14 |
| JP7324380B1 (ja) | 2023-08-09 |
| JPWO2024004031A1 (ja) | 2024-01-04 |
| US11905432B2 (en) | 2024-02-20 |
| US20230416568A1 (en) | 2023-12-28 |
| KR20240161706A (ko) | 2024-11-12 |
| CN119452053A (zh) | 2025-02-14 |
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