WO2024071150A1 - 電極層形成性硬化性オルガノポリシロキサン組成物、電極層を備えた積層体、その用途、およびその製造方法 - Google Patents
電極層形成性硬化性オルガノポリシロキサン組成物、電極層を備えた積層体、その用途、およびその製造方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/283—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/70—Siloxanes defined by use of the MDTQ nomenclature
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
- C08K3/041—Carbon nanotubes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/24—Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/001—Conductive additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R19/00—Electrostatic transducers
- H04R19/01—Electrostatic transducers characterised by the use of electrets
Definitions
- the present invention relates to an electrode layer-forming curable organopolysiloxane composition that forms an electrode layer that has excellent electrical conductivity and little temperature dependency of its viscoelasticity through a curing reaction, a laminate having an electrode layer formed using the composition, uses thereof, a manufacturing method thereof, and a manufacturing device thereof.
- Organopolysiloxane cured products having a polysiloxane skeleton have excellent transparency, electrical insulation, heat resistance, cold resistance, etc., and electrical activity can be improved by introducing highly dielectric functional groups such as fluoroalkyl groups if desired. They can also be easily processed into film or sheet form, and are therefore used in a variety of applications, including adhesive films for various electric and electronic devices and electrically active films for transducer devices such as actuators. These organopolysiloxane cured products are classified into hydrosilylation reaction curing type, condensation reaction curing type, peroxide curing type, etc., depending on their curing mechanism. In particular, organopolysiloxane cured film using a hydrosilylation reaction curing type curable organopolysiloxane composition is widely used because it cures quickly when left at room temperature or heated and does not produce by-products.
- Non-Patent Documents 1 and 2 propose forming an electrode layer with excellent conformity to the dielectric layer by adding a conductive filler to a silicone elastomer matrix with excellent flexibility.
- an electrode layer with a conductive filler added on an organopolysiloxane cured film which is an electroactive film
- interfacial peeling between the dielectric layer and the electrode layer may occur, particularly with displacement of the dielectric layer (e.g., expansion and contraction of an actuator, etc.), which may lead to poor electrical conductivity and reduced reliability as an actuator.
- Patent Document 2 in which a functional group involved in a common curing reaction to form a chemical bond at the interface is used in a dielectric layer/electrode layer-forming organopolysiloxane composition to improve the conformability of the electrode surface as a transducer material for actuators, etc.
- the present invention has been made to solve the above problems, and aims to provide an electrode layer-forming composition that can be applied to a variety of processes, including electrode printing processes, and that can form an electrode layer with viscoelastic properties sufficient for practical use, in which the viscoelasticity of the resulting electrode does not change significantly even when used in a wide range of temperatures, including high temperatures of 100°C or higher, and that is remarkably excellent in heat resistance, durability, adhesion to dielectric layers, conformability, and shape retention, and that is unlikely to cause problems such as peeling or defects in the electrode layer even when used in transducers that assume high levels of physical displacement, such as actuators, and a laminate using the same, as well as uses and manufacturing methods thereof.
- a polymerizable composition comprising (A) a linear organopolysiloxane having curable reactive functional groups containing carbon-carbon double bonds at least at both ends of the molecular chain, (B) a siloxane unit (M unit) represented by R 3 SiO 1/2 (wherein R is each independently a monovalent organic group) and SiO and (E) conductive fine particles, the composition is non-flowable at 25° C. and has heat-melting properties, and the content of component (B) in the composition is less than 45 mass % based on the total mass of the composition.
- the conductive fine particles are fine particles containing at least one conductive carbon selected from carbon nanotubes (CNT), conductive carbon black, graphite, and vapor grown carbon (VGCF), and the composition contains component (A), component (B), and optionally (BX) an organopolysiloxane resin containing siloxane units (M units) represented by R 3 SiO 1/2 (wherein R are each independently a monovalent organic group) and siloxane units (Q units) represented by SiO 4/2 in a molecule having a weight average molecular weight of less than 5,000 in terms of standard polystyrene,
- M units siloxane units represented by R 3 SiO 1/2
- Q units siloxane units represented by SiO 4/2
- the present inventors have found that the above-mentioned problems can be solved by an electrode layer-forming curable organopolysiloxane composition in which the contents of components (A), (B) and (BX) in the entire composition are in the range of 50 to 95 mass %,
- the electrode layer-forming curable organopolysiloxane composition of the present invention can achieve viscoelasticity and excellent electrical conductivity in the resulting electrode layer, so it is particularly preferable to use a certain amount of fibrous conductive carbon such as single-walled carbon nanotubes (SWCNT) as the conductive fine particles (E).
- fibrous conductive carbon such as single-walled carbon nanotubes (SWCNT)
- a method for producing a laminate and a method for forming an electrode layer in a transducer member which includes the method, comprising: step I: obtaining an organopolysiloxane cured film, which is a dielectric layer, by curing a curable organopolysiloxane composition that provides a dielectric layer by curing into a film; and step II: simultaneously with or after step I, applying an electrode layer obtained by a curing reaction of the electrode layer-forming curable organopolysiloxane composition onto the organopolysiloxane cured film or its precursor in step I, and forming an electrode layer by the curing reaction.
- the present invention provides an electrode layer-forming composition that can be applied to a variety of processes, including printing, and that can form an electrode layer having sufficient viscoelastic properties for practical use, in which the electrode obtained by the curing reaction does not change significantly in viscoelasticity even when used in a wide temperature range, including high temperatures of 100°C or higher, and is remarkably excellent in heat resistance, durability, adhesion to a dielectric layer, conformability, and shape retention, and is unlikely to cause problems such as peeling or defects in the electrode layer even when used in a transducer that assumes high physical displacement such as an actuator, a laminate using the same, and uses and manufacturing methods thereof.
- the present invention provides a laminate that is unlikely to cause interfacial peeling with the organopolysiloxane cured film that is the dielectric layer even when used in a wide temperature range, including high temperatures of 100°C or higher, and has excellent reliability in applications such as actuators and the like, and a manufacturing method thereof.
- the electrode layer-forming curable organopolysiloxane composition (hereinafter, sometimes referred to as "the composition") will be described.
- the composition is characterized in that it contains (A) a linear organopolysiloxane having curable reactive functional groups containing carbon-carbon double bonds at least at both ends of the molecular chain, (B) an organopolysiloxane resin containing siloxane units (M units) represented by R 3 SiO 1/2 (wherein R each independently represents a monovalent organic group) and siloxane units (Q units) represented by SiO 4/2 in a molecule having a weight average molecular weight of 5000 or more in terms of standard polystyrene, and (E) conductive fine particles, and is non-fluid at 25°C and has heat melting properties, and the content of component (B) in the composition is less than 45 mass% of the entire composition.
- the present composition is one in which the amount of the organopolysiloxane resin having a large average molecular weight, which is the component (B), is used is small, and the use or combination of an organopolysiloxane resin having a smaller average molecular weight than the component (B) is permitted.
- the present composition is preferably an electrode layer-forming curable organopolysiloxane composition that contains components (A), (B), and optionally (BX) an organopolysiloxane resin containing a siloxane unit (M unit) represented by R 3 SiO 1/2 (wherein R independently represents a monovalent organic group) and a siloxane unit (Q unit) represented by SiO 4/2 in the molecule having a weight average molecular weight of less than 5000 in terms of standard polystyrene, the contents of components (A), (B), and (BX) in the entire composition being in the range of 50 to 95% by mass, and the mass ratio of components (A) and (B) being in the range of 100:0 to 50:50.
- M unit siloxane unit represented by R 3 SiO 1/2
- Q unit siloxane unit represented by SiO 4/2
- composition has curing reactivity, and in particular, since component (A) has a curing-reactive functional group containing a carbon-carbon double bond, it is preferable that the composition has curing reactivity by hydrosilylation reaction.
- the composition further contains (C) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms in the molecule, in an amount such that the number of silicon-bonded hydrogen atoms in this component is 0.1 to 1.5 moles per mole of the total number of carbon-carbon double bonds in the composition, and (D) an effective amount of a hydrosilylation reaction catalyst.
- the composition may further contain a component selected from (F) a reinforcing filler, (G) a cure retarder, and (H) an adhesion promoter.
- An electrode layer made of a cured organopolysiloxane obtained by a curing reaction of this composition has excellent viscoelasticity, particularly at high temperatures, and it is easy to obtain an electrode layer having a shear storage modulus (G') at 110°C in the range of 1.0 x 10 4 to 1.5 x 10 6 Pa.
- this composition makes it possible to suitably obtain an electrode layer having a shear storage modulus (G') at 110°C in the range of 2.0 x 10 4 to 1.0 x 10 6 Pa.
- the viscoelasticity of the electrode layer obtained using the present composition at room temperature is not particularly limited, but after the electrode layer is formed, the shear storage modulus (G ' 25°C ) at 25°C may be in the range of 1.0 x 10 5 to 7.5 x 10 6 Pa, and practically sufficient viscoelasticity can be realized in the electrode layer even at room temperature.
- the tan ⁇ value of the composition at 25°C before or after the electrode is formed is 0.30 or more, and in particular, it is preferable that the tan ⁇ value of the composition before the electrode is formed is in the range of 0.35 to 0.99. This is because, when the viscoelasticity of the present composition or the electrode layer made of the composition satisfies the above conditions, an electrode layer having practically sufficient viscoelastic properties that is unlikely to cause problems such as peeling or defects of the electrode layer can be formed.
- Component (A) is a chain organopolysiloxane having a curing reactive functional group containing a carbon-carbon double bond at least at both ends of the molecular chain, and is a component that realizes good viscoelasticity, especially at high temperatures, in the electrode layer obtained by the curing reaction.
- chain organopolysiloxanes include those having a linear or branched chain structure with a small number of branching points, but in practical terms, linear organopolysiloxanes are particularly preferred. If a highly branched organopolysiloxane is used, it may be difficult to realize heat melting properties or the electrode layer may become hard and no viscoelasticity may be obtained, which is not preferable.
- Component (A) has a curing reactive functional group containing a carbon-carbon double bond at least at both ends of the molecular chain.
- the curing reactive functional group containing a carbon-carbon double bond is a curing reactive group selected from an alkenyl group having 2 to 20 carbon atoms, such as a vinyl group; or a (meth)acrylic-containing group, such as a 3-acryloxypropyl group or a 3-methacryloxypropyl group, with an alkenyl group having 2 to 6 carbon atoms being particularly preferred.
- the linear organopolysiloxane in component (A) may contain a group selected from a monovalent hydrocarbon group that does not have a carbon-carbon double bond in the molecule, a hydroxyl group, and an alkoxy group having 1 to 3 carbon atoms.
- the monovalent hydrocarbon group may have some of its hydrogen atoms substituted with halogen atoms or hydroxyl groups. From an industrial perspective, methyl groups, phenyl groups, hydroxyl groups, and alkoxy groups are preferred.
- the preferred component (A) is a copolymer having (Alk)R 2 2 SiO 1/2 at both ends of its molecular chain. (wherein Alk is an alkenyl group having 2 or more carbon atoms), and the other siloxane units are linear organopolysiloxanes consisting essentially of siloxane units represented by R 2 2 SiO 2/2 .
- R 2 is a group selected from the monovalent hydrocarbon group not having a carbon-carbon double bond, a hydroxyl group, and an alkoxy group, and is industrially preferably a methyl group, a phenyl group, a hydroxyl group, or an alkoxy group, and may all be methyl groups.
- the degree of polymerization of the siloxane of component (A) is in the range of 7 to 1002, and may be in the range of 102 to 902, including the terminal siloxane units.
- Component (B) is an organopolysiloxane resin having a standard polystyrene-equivalent weight average molecular weight of 5000 or more measured by GPC (gel permeation chromatography) using an organic solvent such as toluene or xylene, and having M units and Q units in the molecule.
- the composition is characterized in that the amount of component (B) used is a certain amount or less.
- Component (B) is an MQ-type organopolysiloxane resin having a molecular weight of a certain amount or more, but if the amount of component (B) is large, the temperature dependency of the viscoelasticity of the electrode layer obtained by the curing reaction of the composition, especially at high temperatures, becomes large. On the other hand, by using component (B) in combination, the heat resistance, durability, adhesion to the dielectric layer, followability, and shape retention of the electrode may be improved, so that the performance of the electrode layer according to the present invention may be improved as long as the amount of component (B) is within the range of an appropriate amount.
- the first feature of component (B) is that it is a high molecular weight organopolysiloxane resin with a weight average molecular weight of 5000 or more. From the standpoint of the temperature dependency of the viscoelasticity of the resulting cured product and the shape retention of the resulting electrode, the weight average molecular weight of component (B) is 5500 or more, 6000 or more, and industrially it may be in the range of 5500 to 100,000, or 6000 to 50,000.
- the weight average molecular weight of component (B) is less than the lower limit (i.e., low molecular weight organopolysiloxane resin), i.e., (BX) an organopolysiloxane resin containing siloxane units (M units) represented by R 3 SiO 1/2 (wherein R independently represents a monovalent organic group) and siloxane units (Q units) represented by SiO 4/2 in a molecule having a weight average molecular weight of less than 5000 in terms of standard polystyrene may be blended into the composition according to the present invention.
- the lower limit i.e., low molecular weight organopolysiloxane resin
- M units siloxane units represented by R 3 SiO 1/2
- Q units siloxane units represented by SiO 4/2
- component (BX) Since component (BX) has a small molecular weight, even if it is blended into an electrode layer obtained by a curing reaction of this composition, the temperature dependency of viscoelasticity at high temperatures does not become too large, and stable performance may be achieved. That is, in the present invention, the content of component (B), which is a high molecular weight organopolysiloxane resin having a molecular weight of a certain level or more, significantly affects the performance of the electrode layer, particularly at high temperatures, and it is permissible to blend a small molecular weight component (BX) in a range of 45 mass% or more.
- Component (B) or component (BX) has siloxane units (M units) represented by R 3 SiO 1/2 (wherein R each independently represents a monovalent organic group) and siloxane units (Q units) represented by SiO 4/2 in the molecule, and may optionally contain siloxane units selected from R 2 SiO 2/2 (D units) and RSiO 3/2 (T units), and has the following average unit formula: ( R3SiO1 /2 )p( R2SiO2/2 ) q(RSiO3/ 2 )r(SiO4 /2 )s(XO1 /2 )t
- the organopolysiloxane resin is represented by the formula:
- R is a monovalent organic group, which may be a curing reactive group containing a carbon-carbon double bond, or may be a group selected from a monovalent hydrocarbon group, a hydroxyl group, and an alkoxy group that does not have a carbon-carbon double bond in the molecule.
- curing reactive group containing a carbon-carbon double bond represented by R examples include alkenyl groups having 2 to 20 carbon atoms, such as vinyl groups, allyl groups, butenyl groups, pentenyl groups, hexenyl groups, heptenyl groups, octenyl groups, nonenyl groups, decenyl groups, undecenyl groups, and dodecenyl groups; acrylic-containing groups, such as 3-acryloxypropyl groups and 4-acryloxybutyl groups; and methacrylic-containing groups, such as 3-methacryloxypropyl groups and 4-methacryloxybutyl groups.
- alkenyl groups having 2 to 20 carbon atoms such as vinyl groups, allyl groups, butenyl groups, pentenyl groups, hexenyl groups, heptenyl groups, octenyl groups, nonenyl groups, decenyl groups, undecenyl groups, and dodecenyl groups
- examples of monovalent hydrocarbon groups that do not have a carbon-carbon double bond include alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, and dodecyl; aryl groups such as phenyl, tolyl, xylyl, naphthyl, anthracenyl, phenanthryl, and pyrenyl; aralkyl groups such as benzyl, phenethyl, naphthylethyl, naphthylpropyl, anthracenylethyl, phenanthrylethyl, and pyrenylethyl; and groups in which the hydrogen atoms of these aryl or aralkyl groups have been replaced with alkyl groups such as methyl and ethyl; alkoxy groups such
- X is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms
- OX is a hydroxyl group or an alkoxy group having 1 to 3 carbon atoms.
- Such hydrolyzable functional groups may be hydroxyl groups remaining in the resin during the synthesis of the organopolysiloxane resin, or may be structures in which hydroxyl groups in the resin have been blocked by treatment with a silazane compound or the like during synthesis.
- p is a positive number
- q and r are 0 or positive numbers
- s is a positive number
- t/(p+q+r+s) is a number in the range of 0 to 0.4
- (p+q)/(r+s) is preferably in the range of 0.5 to 2.0
- the organopolysiloxane resin may be q and r are 0 and composed only of M units and Q units.
- the component (B) or the component (BX) in the present invention is
- the composition may be one or more organopolysiloxane resins selected from (B1) organopolysiloxane resins having a curing reactive group containing a carbon-carbon double bond in the molecule, and (B2) organopolysiloxane resins not having a curing reactive group containing a carbon-carbon double bond in the molecule, but may contain both of these components (B1) and (B2) from the viewpoint of improving the curing reactivity and the temperature dependency of the viscoelasticity of the resulting electrode layer, the shape retention of the dielectric layer, etc.
- the components (B1) and (B2) may be used in combination in a mass ratio range of 5:95 to 95:5, or in a mass ratio range of 5:95 to 50:50.
- the composition contains the component (BX)
- at least a part of the components (B1) and (B2) is an organopolysiloxane resin having a weight average molecular weight of less than 5000 in terms of standard polystyrene.
- R other than the alkenyl group is not particularly limited, but industrially the other R may be an alkyl group such as a methyl group or an aryl group such as a phenyl group.
- the preferred ratios and contents of the M units, Q units and the optionally contained (XO1 /2 ) units are as described above.
- the organopolysiloxane resin of component (B2) is preferably an organopolysiloxane resin having the above weight average molecular weight, the above M units and Q units, where R is a group selected from alkyl groups such as methyl groups and aryl groups such as phenyl groups, and which does not have a curing reactive group containing a carbon-carbon double bond in the molecule.
- R is a group selected from alkyl groups such as methyl groups and aryl groups such as phenyl groups, and which does not have a curing reactive group containing a carbon-carbon double bond in the molecule.
- the preferred ratios and contents of the M units, Q units and optionally contained (XO1 /2 ) units are as described above.
- the composition according to the present invention contains component (A), component (B) and, optionally, (BX) an organopolysiloxane resin containing siloxane units (M units) represented by R 3 SiO 1/2 (wherein R independently represent a monovalent organic group) and siloxane units (Q units) represented by SiO 4/2 in the molecule having a weight average molecular weight of less than 5000 in terms of standard polystyrene, and as described above, does not contain component (B), which is an organopolysiloxane resin having a large molecular weight, or the content of component (B) is less than 45 mass%, and it is particularly preferable that the content of component (B) in the entire composition is in the range of 0 to less than 45 mass%, 0 to 40 mass%, or 0 to 35 mass%.
- the weight average molecular weight of component (BX) is less than 5000, preferably in the range of 500 to 4500, or 1000 to 4000. It may be an organopolysiloxane resin similar to component (B) in terms of other than the molecular weight.
- the viscoelasticity of the electrode layer obtained by the curing reaction of this composition is adjusted to provide excellent durability, adhesion to the dielectric layer, conformability and shape retention, and its temperature dependency is small at high temperatures of 100°C or higher. Therefore, the contents of components (A), (B) and (BX) in the entire composition are in the range of 50 to 95% by mass, preferably 55 to 90% by mass, and more preferably 60 to 90% by mass, and the mass ratio of components (A) and (B) may be in the range of 100:0 to 50:50, and preferably in the range of 95:5 to 50:50.
- Component (C) is a crosslinking agent capable of forming a cured product by a hydrosilylation reaction in the presence of component (D) with a curing reactive group containing a carbon-carbon double bond in component (A) or component (B)/(BX).
- component (C) examples include 1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethylcyclotetrasiloxane, tris(dimethylhydrogensiloxy)methylsilane, tris(dimethylhydrogensiloxy)phenylsilane, methylhydrogenpolysiloxane terminally blocked with trimethylsiloxy groups, dimethylsiloxane-methylhydrogensiloxane copolymer terminally blocked with trimethylsiloxy groups, dimethylpolysiloxane terminally blocked with dimethylhydrogensiloxy groups, dimethylsiloxane-methylhydrogensiloxane copolymer terminally blocked with dimethylhydrogensiloxy groups, methylhydrogensiloxane-diphenylsiloxane copolymer terminally blocked with trimethylsiloxy groups, methylhydrogensiloxane-diphenylsiloxane-dimethylsiloxane copolymer terminally
- the amount of component (C) used may be in the range of 0.1 to 5.0 moles, 0.1 to 1.5 moles, or 0.1 to 1.20 moles of silicon-bonded hydrogen atoms per mole of carbon-carbon double bonds in the composition.
- the amount of component (C) used is equal to or less than the upper limit mentioned above, it is easy to design the mechanical strength and temperature dependency of the cured product to be within a practically appropriate range, and there is an advantage in that an electrode with excellent conformability and shape retention of the electrode layer relative to the dielectric layer can be easily obtained.
- Component (D) is a catalyst that promotes the hydrosilylation reaction between the curing reactive group containing a carbon-carbon double bond in the composition and component (C), and examples of such catalysts include platinum-based catalysts, rhodium-based catalysts, palladium-based catalysts, nickel-based catalysts, iridium-based catalysts, ruthenium-based catalysts, and iron-based catalysts, with a platinum-based catalyst being preferred.
- platinum-based catalysts include platinum fine powder, platinum black, platinum-supported silica fine powder, platinum-supported activated carbon, chloroplatinic acid, an alcohol solution of chloroplatinic acid, platinum olefin complexes, platinum alkenylsiloxane complexes, and other platinum-based compounds, with a platinum alkenylsiloxane complex being particularly preferred.
- alkenylsiloxane examples include 1,3-divinyl-1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane, alkenylsiloxanes in which a portion of the methyl groups of these alkenylsiloxanes have been substituted with ethyl groups, phenyl groups, etc., and alkenylsiloxanes in which the vinyl groups of these alkenylsiloxanes have been substituted with allyl groups, hexenyl groups, etc.
- 1,3-divinyl-1,1,3,3-tetramethyldisiloxane is preferred because the stability of this platinum-alkenylsiloxane complex is good.
- an alkenylsiloxane such as 1,3-divinyl-1,1,3,3-tetramethyldisiloxane, 1,3-diallyl-1,1,3,3-tetramethyldisiloxane, 1,3-divinyl-1,3-dimethyl-1,3-diphenyldisiloxane, 1,3-divinyl-1,1,3,3-tetraphenyldisiloxane, or 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane, or an organosiloxane oligomer such as a dimethylsiloxane oligomer to the platinum-alkenylsiloxane complex, because this can improve the stability of the complex.
- these hydrosilylation catalysts may be hydrosilylation catalyst-containing thermoplastic resin fine particles, particularly thermoplastic resin fine particles containing a platinum-containing hydrosilylation catalyst, which are catalysts dispersed or encapsulated in a thermoplastic resin such as a silicone resin, a polycarbonate resin, an acrylic resin, etc.
- thermoplastic resin such as a silicone resin, a polycarbonate resin, an acrylic resin, etc.
- non-platinum metal catalysts such as iron, ruthenium, and iron/cobalt may also be used as catalysts that promote the hydrosilylation reaction.
- the composition according to the present invention is a composition that forms an electrode by curing
- at least a part of the component (D) may be, and is preferred to be, (D1) a thermoplastic resin fine particle containing a platinum-containing hydrosilylation reaction catalyst.
- component (D1) may be either a fine particle in which a platinum-based hydrosilylation reaction catalyst is dissolved or dispersed in a thermoplastic resin, or a microcapsule fine particle having a structure in which a platinum-based catalyst is contained as a core in a shell of a thermoplastic resin.
- the platinum-based catalyst examples include the same platinum alkenylsiloxane complexes as described above.
- the thermoplastic resin is not particularly limited as long as it does not substantially allow the platinum-based catalyst to penetrate at least during production and storage of the composition, and does not substantially dissolve in the organopolysiloxane, which is the main component of the composition, but the softening point or glass transition point of this thermoplastic resin is preferably 80°C or higher, and more preferably 120°C or higher.
- silicone resins, polysilane resins, epoxy resins, acrylic resins, and methylcellulose polycarbonate resins can be suitably used.
- the softening point is the temperature at which the resin begins to flow under its own weight or its own surface tension, and can be measured by observing the crushed particles under a microscope while increasing the temperature at a constant rate.
- the glass transition point can also be measured by DSC (differential scanning calorimeter).
- DSC differential scanning calorimeter
- it is preferable that either the softening point or the glass transition point is 120°C or higher. This is because if the softening point or the glass transition point of the thermoplastic resin is less than 120°C, there is a concern that the platinum component will begin to dissolve in the process of uniformly mixing the composition described below.
- the average particle size of the platinum-based catalyst-containing thermoplastic fine particles is not limited, but is preferably in the range of 0.1 to 500 ⁇ m, and more preferably in the range of 0.3 to 100 ⁇ m. This is because it is difficult to prepare platinum-based catalyst-containing thermoplastic resin fine particles whose average particle size is less than the lower limit of the above range, while if it exceeds the upper limit of the above range, the dispersibility in the composition decreases.
- thermoplastic resin microparticles containing a platinum-containing hydrosilylation reaction catalyst is not limited, and examples thereof include chemical methods such as the conventionally known interfacial polymerization method and in-situ polymerization method, and physical/mechanical methods such as the coacervation method and the submerged drying method.
- the submerged drying method and the gas-phase drying method using a spray dryer or the like are preferable because they can relatively easily produce microcapsule microparticles with a narrow particle size distribution.
- the microparticles obtained by these methods can be used as they are, but it is preferable to wash them with an appropriate cleaning solvent to remove the platinum catalyst attached to their surface in order to obtain a composition with excellent storage stability.
- an appropriate cleaning solvent is one that does not dissolve the thermoplastic resin but has the property of dissolving the platinum catalyst.
- cleaning solvents include alcohols such as methyl alcohol and ethyl alcohol, and low-molecular-weight organopolysiloxanes such as hexamethyldisiloxane.
- the ratio of the hydrosilylation reaction catalyst to the thermoplastic resin cannot be particularly limited because it varies greatly depending on the manufacturing method of the granules, but it is preferable that the content of the platinum catalyst relative to the thermoplastic resin is 0.01 mass% or more. This is because if the platinum catalyst content is less than 0.01% by mass, the composition will impair the physical properties of the cured product unless it contains a large amount of platinum catalyst-containing thermoplastic resin particles.
- the amount of hydrosilylation catalyst, component (D), added is a catalytic amount, and is preferably an amount that results in a metal atom content in the range of 0.01 to 500 ppm, 0.01 to 100 ppm, or 0.01 to 50 ppm by mass relative to the entire composition.
- Component (D) may be a hydrosilylation reaction catalyst, a so-called high-energy ray-activated catalyst or photoactivated catalyst, in which a part or all of it is inactive without irradiation with high-energy rays but which becomes active in the composition upon irradiation with high-energy rays.
- the composition as a whole can be cured even at low temperatures by using irradiation with high-energy rays as a trigger, and the composition has excellent storage stability and is easy to control the reaction, resulting in excellent handling and workability.
- high-energy rays examples include ultraviolet rays, gamma rays, X-rays, ⁇ -rays, and electron beams.
- ultraviolet rays, X-rays, and electron beams irradiated from a commercially available electron beam irradiation device are included, and among these, ultraviolet rays are preferred from the viewpoint of catalyst activation efficiency, and ultraviolet rays with a wavelength in the range of 280 to 380 nm are preferred from the viewpoint of industrial use.
- the amount of irradiation varies depending on the type of high-energy ray-activated catalyst, but in the case of ultraviolet rays, it is preferable that the cumulative irradiation amount at a wavelength of 365 nm is within the range of 100 mJ/cm 2 to 100 J/cm 2 .
- component (D) include (methylcyclopentadienyl)trimethylplatinum(IV), (cyclopentadienyl)trimethylplatinum(IV), (1,2,3,4,5-pentamethylcyclopentadienyl)trimethylplatinum(IV), (cyclopentadienyl)dimethylethylplatinum(IV), (cyclopentadienyl)dimethylacetylplatinum(IV), (trimethylsilylcyclopentadienyl)trimethylplatinum(IV), (methoxycarbonylcyclopentadienyl)trimethylplatinum(IV), (dimethylphenylsilylcyclopentadienyl)trimethylcyclopentadienylplatinum(IV), trimethyl(acetylacetonato)platinum(IV), and trimethyl(3,5-heptamethylcyclopentadienyl).
- Examples of such compounds include (methylcyclopentadienyl)trimethylplatinum(IV), trimethyl(methylacetoacetate)platinum(IV), bis(2,4-pentanedionato)platinum(II), bis(2,4-hexanedionato)platinum(II), bis(2,4-heptanedionato)platinum(II), bis(3,5-heptanedionato)platinum(II), bis(1-phenyl-1,3-butanedionato)platinum(II), bis(1,3-diphenyl-1,3-propanedionato)platinum(II), and bis(hexafluoroacetylacetonato)platinum(II).
- (methylcyclopentadienyl)trimethylplatinum(IV) and bis(2,4-pentanedionato)platinum(II) are preferred in terms of versatility and ease of availability.
- the amount of the high energy ray activated catalyst, component (D), used is an effective amount and is not particularly limited, provided that it is an amount that promotes the curing of the composition of the present invention. Specifically, the amount is such that the metal atoms in the catalyst are within the range of 0.01 to 1,000 ppm by mass, and preferably the platinum metal atoms in component (D) are within the range of 0.1 to 500 ppm, based on the sum of components (A) to (C) (total being 100 mass%).
- the component (E) is a conductive fine particle, and is not particularly limited as long as it can impart conductivity to the electrode layer formed using the composition according to the present invention. Note that, for example, an electrode layer containing conductive fine particles has been proposed in International Patent Publication WO2014/105959 by the applicants of the present application, but there is no disclosure of carbon nanotubes (CNTs) in particular.
- CNTs carbon nanotubes
- component (E) may be carbon nanotubes (CNT), conductive carbon black, graphite (including graphite coated with a conductive material such as a metal such as nickel graphite in the present invention), vapor-grown carbon (VGCF), or other conductive carbon; metal powders such as platinum, gold, silver, copper, nickel, tin, zinc, iron, and aluminum; and further, pigments in which the surface of whiskers of carbon or graphite is coated with tin oxide or the like, such as antimony-doped tin oxide, phosphorus-doped tin oxide, needle-shaped titanium oxide surface-coated with tin oxide/antimony, tin oxide, indium oxide, antimony oxide, zinc antimonate, and tin oxide or the like; pigments coated with at least one conductive metal oxide selected from the group consisting of tin-doped indium oxide (ITO), fluorine-doped tin oxide (FTO), phosphorus-doped tin oxide, and nickel oxide
- these may be used alone or in combination of two or more.
- they may be mixed in advance with some or all of the components (A) to (C) used in the composition, and then incorporated into the composition in the form of a compound.
- the conductive inorganic fine particles may be fibers such as glass fibers, silica alumina fibers, alumina fibers, and carbon fibers, needle-shaped reinforcing materials such as aluminum borate whiskers and potassium titanate whiskers, and inorganic fillers such as glass beads, talc, mica, graphite, wollastonite, and dolomite, the surface of which is coated with a conductive material such as a metal.
- component (E) is a fine particle containing at least one type of conductive carbon selected from carbon nanotubes (CNT), conductive carbon black, graphite, and vapor-grown carbon (VGCF).
- CNT carbon nanotubes
- VGCF vapor-grown carbon
- component (E) is a carbon nanotube (CNT).
- the CNT may be single-walled, double-walled, or multi-walled, and there is no particular restriction on the particle size, but (E1) conductive fine particles containing single-walled carbon nanotubes (SWCNT) are particularly suitable.
- Single-walled carbon nanotubes are a special type of carbon material known as one-dimensional materials. They consist of sheets of graphene that are rolled to form hollow tubes with walls one atom thick. Due to their chemical structure and size, SWCNTs tend to exhibit particularly excellent mechanical, electrical, thermal and optical properties, even among other conductive carbons such as acetylene black.
- they effectively reduce the volume resistivity of the electrode layer obtained even with a small amount of use, and do not impair the mechanical strength of the electrode layer, such as the elongation at break and tensile strength, so that they have the advantage of being able to effectively improve the conformability and shape retention of the electrode layer relative to the dielectric layer, in addition to improving the performance and strength of the electrode layer, including improving its energy density.
- the average outer diameter of the single-walled carbon nanotubes is not particularly limited, but is preferably 2.5 nm or less. More preferably, it is 1.0 to 2.5 nm, even more preferably, it is 1.1 to 2.0 nm, and particularly preferably, it is 1.2 to 1.8 nm.
- the average outer diameter of the single-walled carbon nanotubes can be determined from the optical absorption spectrum, Raman spectrum, or transmission electron microscope (TEM) image of the single-walled carbon nanotubes obtained by ultraviolet-visible-near-infrared spectroscopy (UV-Vis-NIR).
- the average fiber length of the single-walled carbon nanotubes is preferably less than 100 ⁇ m. More preferably, it is 0.1 to 50 ⁇ m, even more preferably 0.5 to 20 ⁇ m, and particularly preferably 1 to 10 ⁇ m.
- the average fiber length of the single-walled carbon nanotubes can be determined by obtaining an AFM image of the single-walled carbon nanotubes using an atomic force microscope (AFM), or obtaining a TEM image of the single-walled carbon nanotubes using a transmission electron microscope (TEM), measuring the length of each single-walled carbon nanotube, and dividing the total length by the number of single-walled carbon nanotubes measured.
- AFM atomic force microscope
- TEM transmission electron microscope
- the G/D ratio of single-walled carbon nanotubes measured by Raman spectroscopy is preferably 2 or more. It is more preferably 2 to 250, even more preferably 5 to 250, particularly preferably 10 to 220, and most preferably 40 to 180.
- the G/D ratio is the intensity ratio (G/D) of the G band to the D band in the Raman spectrum of single-walled carbon nanotubes. The higher the G/D ratio of single-walled carbon nanotubes, the higher the crystallinity of the single-walled carbon nanotubes, meaning that there are fewer carbon impurities and fewer defective carbon nanotubes.
- Single-walled carbon nanotubes are commercially available.
- TUBALL(TM) MATRIX 601 polydimethylsiloxane containing 10% by weight of single-walled carbon nanotubes
- TUBALL(TM) MATRIX 602 vinyl ether-terminated polydimethylsiloxane containing 10% by weight of single-walled carbon nanotubes
- TUBALL(TM) MATRIX 201 vinyl ether-terminated polydimethylsiloxane containing 10% by weight of single-walled carbon nanotubes
- fatty acid glycidyl ester TUBALL(TM) MATRIX 202 (aliphatic carboxylate derivative containing 10% by mass of single-walled carbon nanotubes)
- TUBALL(TM) MATRIX 204 methacrylate derivative containing 10% by mass of single-walled carbon nanotubes
- TUBALL(TM) MATRIX 301 ethoxylated alcohol containing 10% by mass of single
- the conductive fine particles may be those whose surfaces are partially or entirely treated with an organosilicon compound.
- organosilicon compounds are low molecular weight organosilicon compounds such as silanes, silazanes, siloxanes, or the like, and organosilicon polymers or oligomers such as polysiloxanes, polycarbosiloxanes, or the like.
- Preferred examples of silanes are so-called silane coupling agents.
- silane coupling agents are alkyltrialkoxysilanes (such as methyltrimethoxysilane, vinyltrimethoxysilane, hexyltrimethoxysilane, octyltrimethoxysilane, or the like), and organofunctional group-containing trialkoxysilanes (such as glycidoxypropyltrimethoxysilane, epoxycyclohexylethyltrimethoxysilane, methacryloxypropyltrimethoxysilane, aminopropyltrimethoxysilane, or the like).
- alkyltrialkoxysilanes such as methyltrimethoxysilane, vinyltrimethoxysilane, hexyltrimethoxysilane, octyltrimethoxysilane, or the like
- organofunctional group-containing trialkoxysilanes such as glycidoxypropyltrimethoxysilane, epoxycyclohex
- Preferred siloxanes and polysiloxanes include hexamethyldisiloxane, 1,3-dihexyl-tetramethyldisiloxane, trialkoxysilyl single-terminated polydimethylsiloxane, trialkoxysilyl single-terminated dimethylvinyl single-terminated polydimethylsiloxane, trialkoxysilyl single-terminated organofunctional group single-terminated polydimethylsiloxane, trialkoxysilyl doubly terminated polydimethylsiloxane, organofunctional group doubly terminated polydimethylsiloxane, or the like.
- the number n of siloxane bonds is preferably in the range of 2 to 150.
- the siloxane does not necessarily have to be the main chain, but may be an organic polymer modified with siloxane, for example a silicone modified acrylic polymer.
- Preferred silazanes include hexamethyldisilazane, 1,3-dihexyl-tetramethyldisilazane, or the like.
- An example of a preferred polycarbosiloxane is a polymer having Si-C-C-Si bonds in the polymer backbone.
- the amount of component (E) can be appropriately designed depending on the conductivity (i.e., volume resistivity), mechanical strength, shape retention, etc. of the electrode layer to be obtained, but in practice, the amount is preferably such that the volume fraction of the conductive fine particles (E) relative to the entire composition is in the range of 0.003 to 0.50, and more preferably in the range of 0.003 to 0.25.
- the volume resistivity of the electrode layer obtained using this composition is 10 3 ⁇ cm or less, preferably in the range of 10 to 10 3 ⁇ cm, and there is an advantage that an electrode layer exhibiting excellent conductivity can be designed, and particularly when a part of component (E) is fine particles containing conductive carbon, particularly when a part of component (E) is single-walled carbon nanotubes (SWCNT), there is an advantage that the volume resistivity of the electrode layer can be effectively reduced to achieve excellent conductivity, and excellent temperature dependency of the viscoelasticity can be achieved without impairing the mechanical strength of the electrode layer, such as the elongation at break and tensile strength.
- the volume fraction of the single-walled carbon nanotubes (SWCNTs) relative to the entire composition is in the range of 0.0015 to 0.25.
- Component (F) is a reinforcing filler, and may improve the mechanical strength of the electrode layer obtained by the curing reaction of this composition.
- the reinforcing inorganic fine particles have an average primary particle size of less than 50 nm, and examples thereof include fumed silica, wet silica, pulverized silica, calcium carbonate, diatomaceous earth, finely pulverized quartz, various metal oxide powders other than alumina and zinc oxide, glass fiber, carbon fiber, etc., and these are treated with one or more organic silicon compounds described below.
- the shape is not particularly limited, and any shape such as particulate, plate, needle, fiber, etc. can be used.
- component (F) is hydrophilic or hydrophobic fumed silica or its metal oxide complex, which has an average primary particle size of 10 nm or less and may be partially aggregated. Furthermore, from the viewpoint of improving dispersibility, fumed silica or its metal oxide complex treated with the above-mentioned organosilicon compound is preferable. These reinforcing inorganic particles may be used in combination of two or more kinds.
- the BET specific surface area of component (F) can be appropriately selected, but may be 10 m 2 /g or more, and may be in the range of 10 to 1000 m 2 /g. Furthermore, two or more types of reinforcing fillers having different BET specific surface areas may be used in combination as component (F).
- (F2) reinforcing fine particles or composites thereof that have been surface-treated with one or more types of organosilicon compounds and have an average BET specific surface area in the range of 10 to 100 m 2 /g may each be used alone as component (F), or the components (F1) and (F2) may be used in combination at any mass ratio.
- Component (F) is preferably surface-treated with the above-mentioned organosilicon compound, and suitable examples of the organosilicon compound include one or more selected from hexamethyldisilazane and 1,3-bis(3,3,3-trifluoropropyl)-1,1,3,3-tetramethyldisilazane.
- Surface treatment using a surface treatment agent other than an organosilicon compound may also be used in combination, as long as it does not impede the technical effects of the present invention.
- the ratio of the surface treatment agent to the total amount of the filler is preferably in the range of 0.1% by mass or more and 50% by mass or less, and more preferably in the range of 0.3% by mass or more and 40% by mass or less.
- the treatment amount is the ratio of the filler to the surface treatment agent, and it is preferable to remove excess treatment agent after treatment.
- additives that promote or assist the reaction may be used during treatment as necessary.
- Component (G) is a cure retarder that effectively inhibits side reactions, particularly when the composition is cured by a hydrosilylation reaction, and may further improve the storage stability, pot life, etc. of the composition of the present invention.
- the usable cure retarder is not particularly limited in structure or type, and can be selected from known hydrosilylation reaction inhibitors, such as alkyne alcohols such as 2-methyl-3-butyn-2-ol, 3,5-dimethyl-1-hexyn-3-ol, 2-phenyl-3-butyn-2-ol, and 1-ethynyl-1-cyclohexanol; enyne compounds such as 3-methyl-3-penten-1-yne and 3,5-dimethyl-3-hexen-1-yne; alkenyl-containing low molecular weight siloxanes such as tetramethyltetravinylcyclotetrasiloxane and tetramethyltetrahexenylcyclotetrasiloxane; and alkynyloxysilanes such as methyl-tris(1,1-dimethyl-2-propynyloxy)silane and vinyl-tris(1,1-dimethylpropynyloxy)si
- the amount of component (G) used is arbitrary, but it is preferably within the range of 1 to 10,000 ppm by mass relative to the entire composition.
- Component (H) is an adhesion promoter, and examples thereof include organosilicon compounds having at least one alkoxy group bonded to a silicon atom in each molecule.
- the alkoxy group include methoxy, ethoxy, propoxy, butoxy, and methoxyethoxy groups, with methoxy being particularly preferred.
- Examples of groups bonded to silicon atoms in organosilicon compounds other than the alkoxy group include halogen-substituted or unsubstituted monovalent hydrocarbon groups such as alkyl groups, alkenyl groups, aryl groups, aralkyl groups, and halogenated alkyl groups; glycidoxyalkyl groups such as 3-glycidoxypropyl and 4-glycidoxybutyl groups; epoxycyclohexylalkyl groups such as 2-(3,4-epoxycyclohexyl)ethyl and 3-(3,4-epoxycyclohexyl)propyl groups; epoxyalkyl groups such as 3,4-epoxybutyl and 7,8-epoxyoctyl groups; acrylic-containing monovalent organic groups such as 3-methacryloxypropyl groups; and hydrogen atoms.
- halogen-substituted or unsubstituted monovalent hydrocarbon groups such as alkyl groups, alkenyl groups,
- the organosilicon compound preferably has a group capable of reacting with the alkenyl group or silicon-bonded hydrogen atom in the composition, and more specifically, preferably has a silicon-bonded hydrogen atom or an alkenyl group.
- the organosilicon compound preferably has at least one epoxy-containing monovalent organic group in one molecule.
- organosilicon compounds include organosilane compounds, organosiloxane oligomers, and alkyl silicates.
- examples of the molecular structure of the organosiloxane oligomer or alkyl silicate include linear, partially branched linear, branched, cyclic, and net-like, and in particular, linear, branched, and net-like are preferred.
- organosilicon compound examples include silane compounds such as 3-glycidoxypropyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and 3-methacryloxypropyltrimethoxysilane; siloxane compounds having at least one silicon-bonded alkenyl group or silicon-bonded hydrogen atom, and at least one silicon-bonded alkoxy group in one molecule; a mixture of a silane compound or siloxane compound having at least one silicon-bonded alkoxy group and a siloxane compound having at least one silicon-bonded hydroxy group and at least one silicon-bonded alkenyl group in one molecule; a reaction mixture of an amino group-containing organoalkoxysilane and an epoxy group - containing organoalkoxysilane; an organic compound having at least two alkoxysilyl groups in one molecule and containing a bond other than a silicon -oxygen bond between the silyl groups ; (In
- This adhesion promoter is preferably a low-viscosity liquid, and although there are no limitations on its viscosity, it is preferably within the range of 1 to 500 mPa ⁇ s at 25° C. Furthermore, although there are no limitations on the content of this adhesion promoter, it is preferably within the range of 0.01 to 10 parts by mass per 100 parts by mass of the total of the present composition.
- a particularly suitable adhesion-imparting agent is, for example, a reaction mixture of an amino group-containing organoalkoxysilane and an epoxy group-containing organoalkoxysilane.
- This component improves the initial adhesion to various substrates that come into contact with the composition during the formation of the electrode layer obtained using the composition (after heating and melting and during curing), and in particular the low-temperature adhesion to unwashed substrates.
- Such reaction mixtures are disclosed in JP-B-52-8854 and JP-A-10-195085.
- alkoxysilanes having amino group-containing organic groups that constitute such components include aminomethyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, N-(2-aminoethyl)aminomethyltributoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, and 3-anilinopropyltriethoxysilane.
- epoxy group-containing organoalkoxysilanes include 3-glycidoxyprolyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and 2-(3,4-epoxycyclohexyl)ethylmethyldimethoxysilane.
- the molar ratio of these alkoxysilanes having an amino group-containing organic group to alkoxysilanes having an epoxy group-containing organic group is preferably within the range of (1:1.5) to (1:5), and particularly preferably within the range of (1:2) to (1:4).
- This component can be easily synthesized by mixing the above-mentioned alkoxysilanes having an amino group-containing organic group and alkoxysilanes having an epoxy group-containing organic group and reacting them at room temperature or under heating.
- R 1 is an alkyl group, an alkenyl group or an alkoxy group
- R 2 is the same or different and has the general formula:
- R4 is an alkylene group or an alkyleneoxyalkylene group
- R5 is a monovalent hydrocarbon group
- R6 is an alkyl group
- R7 is an alkylene group
- R8 is an alkyl group, an alkenyl group, or an acyl group
- a is 0, 1, or 2.
- R 3 is the same or different and is a hydrogen atom or an alkyl group.
- the compound contains a carbasilatrane derivative represented by the following structure:
- carbasilatrane derivatives include carbasilatrane derivatives having a silicon-bonded alkoxy group or a silicon-bonded alkenyl group in one molecule, as represented by the following structure: (In the formula, Rc is a group selected from a methoxy group, an ethoxy group, a vinyl group, an allyl group, and a hexenyl group.)
- a silatrane derivative represented by the following structural formula may be used as an adhesion promoter.
- R 1 in the formula is the same or different hydrogen atom or alkyl group, and R 1 is preferably hydrogen atom or methyl group.
- R 2 in the formula is the same or different group selected from the group consisting of hydrogen atom, alkyl group, and alkoxysilyl group-containing organic group represented by the general formula: -R 4 -Si(OR 5 ) x R 6 (3-x) , with the proviso that at least one of R 2 is this alkoxysilyl group-containing organic group. Examples of the alkyl group of R 2 include methyl group.
- R 4 in the formula is a divalent organic group, and examples thereof include alkylene group or alkyleneoxyalkylene group, and particularly preferably ethylene group, propylene group, butylene group, methyleneoxypropylene group, and methyleneoxypentylene group.
- R 5 in the formula is an alkyl group having 1 to 10 carbon atoms, and preferably methyl group or ethyl group.
- R6 is a substituted or unsubstituted monovalent hydrocarbon group, preferably a methyl group, and x is 1, 2, or 3, preferably 3.
- alkoxysilyl-containing organic groups for R2 include the following groups. -( CH2 ) 2Si ( OCH3 ) 2 ( CH2 ) 2Si ( OCH3 ) 2CH3 -( CH2 ) 3Si ( OC2H5 ) 2 ( CH2 ) 3Si ( OC2H5 )( CH3 ) 2 -CH2O ( CH2 ) 3Si ( OCH3 ) 3 -CH2O ( CH2 ) 3Si ( OC2H5 ) 3 -CH2O ( CH2 ) 3Si ( OCH3 ) 2CH3 -CH2O ( CH2 ) 3Si ( OC2H5 ) 2CH3 -CH2OCH2Si ( OCH3 ) ( CH3 ) 2CH3 -CH2OCH2Si ( OCH3 ) ( CH3 ) 2CH3 -CH2OCH2Si ( OCH3 ) ( CH3 ) 2CH3 -CH2
- R 3 is at least one group selected from the group consisting of substituted or unsubstituted monovalent hydrocarbon groups, alkoxy groups having 1 to 10 carbon atoms, glycidoxyalkyl groups, oxiranylalkyl groups, and acyloxyalkyl groups
- examples of the monovalent hydrocarbon group of R 3 include alkyl groups such as methyl groups
- examples of the alkoxy group of R 3 include methoxy groups, ethoxy groups, and propoxy groups
- examples of the glycidoxyalkyl group of R 3 include 3-glycidoxypropyl groups
- examples of the oxiranylalkyl group of R 3 include 4-oxiranylbutyl groups and 8-oxiranyloctyl groups
- examples of the acyloxyalkyl group of R 3 include acetoxypropyl groups and 3-methacryloxypropyl groups.
- R 3 is preferably an alkyl group, an alkenyl group, or an alkoxy group, and more preferably an alkyl group or an alkenyl group, and particularly preferably a group selected from a methyl group, a vinyl group, an allyl group, and a hexenyl group.
- the amount of component (H) used is not particularly limited, but from the standpoint of improving adhesion to dielectric layers, etc., it is preferably in the range of 0.1 to 1.0 mass% of the entire composition, and more preferably in the range of 0.2 to 1.0 mass%.
- the electrode layer-forming curable organopolysiloxane composition according to the present invention can be designed to have heat melting properties or fluidity at room temperature, and the use of a solvent is substantially unnecessary, making it possible to design it to be solvent-free. No fluorine-based solvents or organic solvents remain in the film obtained by curing, and there are advantages in that the problem of environmental burden and the influence of the solvent on the electronic device can be eliminated. However, this does not prevent the composition according to the present invention from using an organic solvent that is inevitably mixed into the raw material components, or a small amount of organic solvent from the viewpoint of handling.
- the composition according to the present invention may be and is preferably a low-solvent to solvent-free composition containing an organic solvent in an amount of 5 parts by mass or less, preferably 1 part by mass or less, and more preferably below the detection limit, relative to the sum (100 parts by mass) of the components (A), (B), and (E).
- the solvent include one or more organic solvents selected from (S1) organic polar solvents, (S2) low-molecular-weight siloxane solvents, and (S3) halogen-based solvents, or a mixture thereof, and in particular, a solvent having a boiling point of 80°C or more and less than 200°C can be exemplified.
- the composition according to the present invention is a solvent-free composition in which the content of the organic solvent is 1 part by mass or less or below the detection limit, and the composition is substantially free of organic solvent.
- the present composition may contain, as other optional components, as long as they do not impair the object of the present invention, heat resistance agents such as iron oxide (red oxide), cerium oxide, cerium dimethylsilanolate, fatty acid cerium salts, cerium hydroxide, zirconium compounds, etc.; other than dyes, pigments other than white, flame retardant agents, heat retardants such as aluminum hydroxide, magnesium hydroxide, zinc borate, zinc molybdate, phosphazene, etc., ion scavengers/pH adjusters such as hydrotalcite, bismuth oxide, yttrium oxide, etc., flame retardants such as aluminum hydroxide, magnesium hydroxide, zinc borate, zinc molybdate, phosphazene, etc., antioxidants such as hindered phenol compounds, hindered amine compounds, thioether compounds, etc., pure iron, silicon steel, iron-cobalt alloy, iron-nickel alloy, iron-chromium alloy, iron-alumin
- soft magnetic particles such as aluminum alloy, carbonyl iron, stainless steel, or composite materials containing one or more of these; inorganic flame retardants (for example, hydrated metal compounds such as aluminum hydroxide), halogen-based flame retardants, phosphorus-based flame retardants, organic metal salt-based flame retardants, silicone oil, silicone rubber, polyisoprene, 1,2-polybutadiene, 1,4-polybutadiene and other polybutadienes, styrene-butadiene rubber, acrylonitrile-butadiene rubber, carboxyl-terminated butadiene acrylonitrile rubber, polychloroprene, poly(oxypropylene), poly(oxytetramethylene) glycol, polyolefin glycol, poly- ⁇ -caprolactone and other thermoplastic elastomers; polysulfide rubber, fluororubber and other stress reducing agents; barium titanate (BaTiO 3 ), strontium titanate (SrTiO 3
- the composition has fluidity at room temperature or when melted by heating, can be uniformly applied to desired locations, and can form an electrode layer through a curing process, and can be used without restrictions in solventless processes and electrode printing processes aimed at reducing environmental impact and improving the performance of actuators, etc. Furthermore, the composition has excellent moldability, gap-filling properties, and adhesive strength, and in addition to the heat resistance, durability, and adhesiveness of the resulting electrode layer, the viscoelastic properties have a small temperature dependency, particularly at high temperatures.
- the electrode layer when an electrode layer made of the composition is formed on a dielectric elastomer sheet, the electrode layer has remarkably excellent conformability and shape retention, and has viscoelastic properties sufficient for practical use that are unlikely to cause problems such as peeling of the electrode layer or defects, even when used in a transducer that assumes a high degree of physical displacement, such as an actuator.
- This composition has curing reactivity and can be applied to the area where an electrode layer is to be formed, and a curing reaction can be allowed to proceed simultaneously with or after the application, to form an electrode layer made of a cured product.
- the curing reaction is a hydrosilylation reaction, and depending on the type of component (D), a heat curing reaction, a curing reaction by irradiation with high-energy rays, or a combination of these can be selected.
- the temperature of the heat curing reaction is not particularly limited, but is preferably 50°C or higher and 200°C or lower, more preferably 60°C or higher and 200°C or lower, and even more preferably 80°C or higher and 180°C or lower.
- the time required for the curing reaction is usually 1 second or higher and 3 hours or lower.
- a cured product can be obtained by holding the temperature within the range of 90 to 180°C for 10 seconds to 30 minutes.
- thermoplastic resin microparticles containing a platinum-containing hydrosilylation reaction catalyst using a thermoplastic resin having a specific softening point or glass transition point are selected as component (D)
- the curing reaction does not proceed at temperatures below the softening point or glass transition point of the thermoplastic resin (wall material), but the curing reaction proceeds quickly by heating at a temperature higher than that, which has the advantage that it is easy to control the temperature of the curing reaction.
- the curing reaction of the composition proceeds when irradiated with high-energy rays, which is a trigger.
- active energy rays that can be used in the curing reaction include ultraviolet rays, electron beams, and radiation, but ultraviolet rays are preferred in terms of practicality.
- a hydrosilylation reaction catalyst that has high activity against the ultraviolet rays used, such as bis(2,4-pentanedionato)platinum complex or (methylcyclopentadienyl)trimethylplatinum complex.
- Suitable ultraviolet rays are high-pressure mercury lamps, medium-pressure mercury lamps, Xe-Hg lamps, and deep UV lamps, and the irradiation dose is preferably 100 to 8,000 mJ/ cm2 .
- the thickness and shape of the electrode layer can be designed as desired, but if it has the volume resistivity (conductivity) described above, it is a thin film, and its average thickness is preferably in the range of 1 to 100 ⁇ m.
- the electrode layer obtained by the above curing reaction has a small temperature dependency of the viscoelastic properties, especially at high temperatures, and because it is a cured product, the mechanical strength of the electrode layer itself and its adhesion and conformability to the substrate tend to be further improved.
- the use of an electrode layer that is a cured product has the advantage of being particularly excellent in conformability and shape retention.
- the curing reaction is easy to control, flexible process design, including solvent-free processes, is possible.
- the electrode layer obtained by using this composition can be used for desired semiconductor materials and electronic components, and can be used without particular limitation for electronic components such as semiconductor chips, electronic circuits, and semiconductor (including optical semiconductor) devices, and can form a laminate having the electrode layer.
- the electrode layer obtained by using this composition has excellent temperature dependency of viscoelastic properties in addition to heat resistance, durability, and adhesiveness, and therefore, when an electrode layer made of this composition is formed on a dielectric elastomer sheet, the electrode layer has remarkably excellent conformability and shape retention, and even when used in a transducer that assumes high physical displacement such as an actuator, a laminate that is unlikely to cause problems such as peeling of the electrode layer or defects can be formed.
- the type of dielectric elastomer sheet is not particularly limited, but a dielectric layer that is an organopolysiloxane cured film is particularly preferred in terms of its mechanical strength, heat resistance, flexibility, and electrochemical properties.
- the laminate with an electrode layer obtained using this composition is preferably a laminate having a structure in which (L2) an electrode layer made of the above-mentioned electrode layer-forming curable organopolysiloxane composition is laminated on at least one surface of (L1) an organopolysiloxane cured film, which is a dielectric layer.
- Organopolysiloxane cured products having a polysiloxane skeleton have excellent transparency, electrical insulation, heat resistance, cold resistance, etc., and electrical activity can be improved by introducing highly dielectric functional groups such as fluoroalkyl groups if desired. They can also be easily processed into films or sheets, making them suitable for use as adhesive films for various electric and electronic devices, electrically active films for transducer devices such as actuators, and in particular as dielectric layers.
- organopolysiloxane cured films can be classified into hydrosilylation reaction curing type, condensation reaction curing type, peroxide curing type, etc., but organopolysiloxane cured films using a hydrosilylation reaction curing type curable organopolysiloxane composition are particularly preferred, as they cure quickly when left at room temperature or when heated and do not produce by-products.
- the organopolysiloxane cured film which is the dielectric layer, is thin and preferably has an average thickness in the range of 1 to 200 ⁇ m, more preferably in the range of 1 to 150 ⁇ m, and more preferably in the range of 1 to 100 ⁇ m.
- the average thickness of the film is the average thickness at the center of the film.
- the above-mentioned organopolysiloxane cured film is uniform and flat, and the difference between the thickness at the ends and the thickness at the center in the width direction of the film is within 5.0%, and more preferably the average thickness at the center of the film is in the range of 5 to 200 ⁇ m.
- the number of internal defects in the organopolysiloxane cured film which is the dielectric layer
- the number of internal defects is in the range of 0 to 20, preferably 0 to 15. If the number of internal defects exceeds the upper limit, application of a high voltage to the film makes it more susceptible to dielectric breakdown, and the dielectric breakdown strength of the entire film may be significantly reduced.
- the dielectric breakdown strength of the organopolysiloxane cured film, which is the dielectric layer, measured at room temperature is preferably in the range of 56 V/ ⁇ m to 200 V/ ⁇ m, more preferably in the range of 58 V/ ⁇ m to 100 V/ ⁇ m.
- the organopolysiloxane cured film of the present invention may be easily designed to have a relative dielectric constant of the entire film at 1 kHz and 25°C of 3 or more, 4 or more, 5 or more, or 6 or more, by optionally introducing a highly dielectric functional group such as a fluoroalkyl group and using a highly dielectric filler.
- the organopolysiloxane cured film that is the dielectric layer can be designed to have the following mechanical properties measured in accordance with JIS K 6249 when hot-formed into a sheet having a thickness of 2.0 mm.
- the Young's modulus (MPa) at room temperature can be set to 10 MPa or less, and a particularly preferable range is 0.1 to 2.5 MPa.
- the tear strength (N/mm) at room temperature can be 1 N/mm or more, and a particularly preferred range is 2 N/mm or more.
- the tensile strength (MPa) at room temperature can be 1 MPa or more, and a particularly preferred range is 2 MPa or more.
- the breaking elongation (%) can be 50% or more, and a particularly preferable range is 100-1000%.
- the shear storage modulus at 23°C is preferably in the range of 10 to 10 Pa, and more preferably in the range of 1.0 x 10 to 5.0 x 10 Pa.
- the organopolysiloxane cured film that is the dielectric layer has an average thickness in the range of 1 to 200 ⁇ m per sheet, but multiple films may be stacked together to form a laminated film with a thickness of more than 200 ⁇ m for the purpose of forming a dielectric layer.
- the above laminate can be suitably obtained by a method for producing a laminate, comprising, for example, step I: a step of obtaining an organopolysiloxane cured film, which is a dielectric layer, by curing a curable organopolysiloxane composition that provides a dielectric layer by curing into a film, and step II: a step of applying the above-mentioned electrode layer-forming curable organopolysiloxane composition onto the organopolysiloxane cured film or its precursor in step I simultaneously with or after step I to form an electrode layer.
- the method of applying the electrode layer-forming curable organopolysiloxane composition in step II is not particularly limited, and a known application means such as a dispenser can be appropriately used depending on the properties of the composition and the shape of the desired electrode layer.
- the formation of the electrode layer may optionally include a heating and melting step, and includes the formation of an electrode layer, which is a cured product, by a curing reaction of the composition after application.
- the curing reaction for forming the dielectric layer in step I and the formation of the electrode layer in step II are curing reactions accompanied by the formation of a cured product, and these curing reactions both include a hydrosilylation reaction, by selecting compositions in which the silicon atom-bonded hydrogen atoms (hereinafter sometimes abbreviated as "SiH/Vi ratio") in the organohydrogenpolysiloxane component are different from each other relative to the total amount of carbon-carbon double bonds in the curable organopolysiloxane composition for forming the dielectric layer or the electrode layer-forming curable organopolysiloxane composition, a structure is provided in which both layers are chemically bonded by a hydrosilylation reaction at the interface between the dielectric layer and the electrode layer, and the conformability and shape retention of the electrode layer according to the present invention to the dielectric layer are further improved, and peeling and the occurrence of defects in the electrode layer may be suppressed.
- SiH/Vi ratio silicon atom-bonded hydrogen
- the SiH/Vi ratio ([SiH/Vi] Elec ) of the electrode layer-forming curable organopolysiloxane composition according to the present invention is 0.2 mol or more and 1.5 mol or less, preferably 0.3 mol or more and 1.2 mol or less, and more preferably 0.3 mol or more and 1.0 mol or less, and that the SiH/Vi ratio ([SiH/Vi] DEAP ) of the dielectric layer-forming curable organopolysiloxane composition is in the range of 0.20 to 0.90, 0.33 to 0.85, 0.50 to 0.75, or 0.58 to 0.67.
- the composition forming the dielectric layer has a certain degree of SiH excess. This is because, when these curable organopolysiloxane compositions are cured by a hydrosilylation reaction, an excess amount of SiH groups present on the dielectric layer side at the interface is likely to undergo a hydrosilylation reaction with the curable reactive groups containing carbon-carbon double bonds in the electrode layer-forming organopolysiloxane composition at the interface between the two layers, making it easier to give a structure in which the two layers are chemically bonded.
- This production method is particularly useful as a method for forming an electrode layer in a transducer member, and can easily provide on an industrial scale a laminate, electronic component, or display member in which the dielectric layer and electrode layer are firmly bonded together and which is less likely to suffer from peeling or other defects due to insufficient adhesive strength and conformability.
- the laminate of the organopolysiloxane cured film according to the present invention is useful as an electronic material, a display device member, or a transducer member (including sensors, speakers, actuators, and generators), and can be suitably used as an electronic component or a display device member, particularly as an electroactive film (including a highly dielectric film) with an electrode layer.
- an electroactive film with high dielectric breakdown strength is suitable for transducer members such as actuators in the form of a single layer or laminated film
- the electrode layer according to the present invention can be formed on a dielectric layer without any particular restrictions, even in a solventless process or an electrode printing process involving heat melting, and has the characteristics of being extremely excellent in conformity and shape retention with respect to the organopolysiloxane cured film, which is the dielectric layer, and is unlikely to cause problems such as peeling or defects in the electrode layer, and is therefore particularly useful for actuator applications that start up under high voltage.
- the laminate of the organopolysiloxane cured film according to the present invention preferably has an electrode layer on one side of the dielectric layer, and these layers are alternately laminated, with the electrode layer disposed on the outside, in a whole or partial structure.
- the laminate according to the present invention may have, in addition to the electrode layer according to the present invention and the single-layer or multi-layer dielectric layer, a pressure-sensitive adhesive layer used for the purpose of being placed inside the transducer, and a non-silicone thermoplastic resin layer which may optionally have a release surface.
- Component (a1-1) Both ends blocked with vinyldimethylsiloxy groups, dimethylsiloxane polymer (vinyl group content: 0.09% by mass, siloxane polymerization degree: 835)
- Component (a1-2) Both ends blocked with vinyldimethylsiloxy groups, dimethylsiloxane polymer (vinyl group content: 1.53% by mass, siloxane polymerization degree: 45)
- Component (a1-4) Both ends blocked with vinyldimethylsiloxy groups, dimethylsiloxane polymer (vinyl group content: 0.24% by mass, siloxane polymerization degree: 300)
- Component (a2) Both ends blocked with vinyldimethylsiloxy groups, 3,3,3-trifluoropropylmethyl, dimethylsiloxan
- Component (c1) Dimethylsiloxane polymer, both ends blocked with dimethylhydrosiloxy groups (silicon-bonded water content: 0.123% by mass)
- Component (c2) Both ends blocked with trimethylsiloxy groups, dimethylsiloxy-methylhydrosiloxy-siloxane copolymer (silicon-bound water content: 0.71% by mass)
- Component (c3) Dimethylsiloxane polymer, both ends blocked with dimethylhydrosiloxy groups (silicon-bonded water content: 0.015% by mass)
- Component (c5) Both ends blocked with dimethylhydrosiloxy groups, dimethylsiloxane/3,3,3-trifluoropropylmethylsiloxan
- Component (d2) A solution of a platinum-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex in a dimethylsiloxane polymer blocked at both ends with vinyldimethylsiloxy groups (platinum concentration: approximately 0.6% by mass).
- ⁇ Conductive filler> ⁇ Component (e1): Carbon filler (PRINTEX(TM) XE2 B) Component (e2): Single-walled carbon nanotubes (SWCNT, 10% by mass in dimethylsiloxane polymer capped with trimethylsiloxy groups at both ends, TUBALLTM MATRIX 601) ⁇ Component (e3): Acetylene black (manufactured by Denka, 100% pressed product) ⁇ Hydrosilylation Reaction Inhibitor> ⁇ Component (g1): 1-ethynylcyclohexanol ⁇ Component (g2): 1,3,5,7-tetramethyl-1,3,5,7-tetravinyl-cyclotetrasiloxane
- Table 1 shows the compositions of each experimental example in the Examples and Comparative Examples. The numerical values for each component are in mass %, and the sum of these is 100 mass %.
- component (c) was used in an amount ranging from 0.35 to 1.0 mole of silicon-bonded hydrogen atoms (Si-H) per mole of vinyl groups (unsaturated hydrocarbon groups, the same applies below) in the composition.
- Tables 1 and 2 show the physical properties before and after curing, measured by the following methods.
- Tables 2 and 3 show the compositions of Examples 5-18 and Comparative Examples 4-5, respectively.
- volume fraction of each component In the present invention, the true density of each component in the composition at 25°C was defined as follows, and the volume fraction was calculated: component (b) was 1.23 g/cc, component (f) was 2.20 g/cc, component (e1) was 2.00 g/cc, the single-walled carbon nanotubes (SWCNTs) in component (e2) were 1.58 g/cc, and the other components were 0.98 g/cc.
- Mw of component (b) The Mw when component (b) was blended and used was calculated as follows. (1) In the above formula (1), Mwk and wfk are the Mw of the kth component (b) and its weight fraction in all components (b), respectively.
- Comparative Example 6 [Preparation of samples of Examples 5-18 and Comparative Examples 4-6] Except for Comparative Example 6, components (a), (b1), (f1) and (e) were charged into a 100cc HDPE container and mixed for at least 4 minutes at a rotation speed of 2000 RPM using a Thinky Mixer (ARE-310). After the mixture was confirmed to be homogeneous, components (c) and (g) were added and mixed under the same conditions. After cooling, component (d2) was added last and mixed for at least 2 minutes at a rotation speed of 1200 RPM using a Thinky Mixer (ARV-310LED) in a vacuum. Comparative Example 6 was carried out in the same manner as above, except that the components other than component (d2) were mixed in the same manner.
- ARE-310 Thinky Mixer
- Viscoelasticity measurements of Examples 5-18 and Comparative Examples 4-6 Measurements were performed using a viscoelasticity measuring device (Anton Paar, model number MCR302). A parallel plate with a diameter of 15 mm was used to set the sample to a thickness of approximately 0.5 mm at 25°C on a lower plate having a Peltier element temperature control system. The temperature was raised to 110°C at a rate of 3°C per minute under conditions of a frequency of 1 Hz and a strain of 0.1%, and the sample was held at this temperature for 60 minutes or more to cure. The storage modulus (G') and loss tangent (tan ⁇ ) after 45 minutes of curing from the start of the temperature rise are shown in Tables 2 to 5.
- Comparative Example 6 a mold measuring 50 mm long x 30 mm wide x 6 mm thick was used, and the composition was similarly sandwiched between metal plates without being heat-treated, press-cured at 120°C for 15 minutes, and post-cured in an oven at 120°C for 45 minutes to obtain a block-shaped cured product.
- Example electrode coating on PET sheet substrate Each composition was diluted with a silicone solvent OS-20 (DOW PERFORMANCE SILICONE) at the concentration shown in Table 2, and a 80-micron-thick Nitoflon spacer (manufactured by Nitto Denko Corporation) was placed on a 200-micron-thick PET film and bar-coated (area approximately 70 mm x 100 mm). After coating, the solvent was distilled off in a vacuum at 60°C for about half a day. Then, a PET-based release liner film was placed on the coated composition and pressed with a 2KG roller. The release liner film was peeled off, and the film was heated in an oven at 120°C for 1 hour to form an electrode layer approximately 10-30 microns thick. The VR values measured by the method described above are shown in Tables 2 to 5.
- a liquid curable organopolysiloxane composition was prepared by blending the above-mentioned component (a2) at 68.34 mass%, component (c4) at 5.06 mass%, component (c5) at 5.06 mass%, component (d2) at 0.10 mass%, component (f2) at 18.69 mass%, component (f3) at 2.46 mass%, and component (g2) at 0.28 mass%.
- the silicon-bonded hydrogen atom (Si-H): (SiH/unsaturated hydrocarbon group) of component (d) was used in an amount of about 1.2 moles per mole of unsaturated hydrocarbon group in the composition.
- Example electrode coating on substrate DEAP sheet> Each composition was diluted with a silicone solvent OS-20 (DOW PERFORMANCE SILICONE) at the concentration shown in Table 4 or 5, and an electrode layer having a diameter of 30 mm and a thickness of approximately 10 to 25 microns was formed using a spray gun under the same conditions as those used for the VR measurement in Examples 5 to 18.
- Example 1-4 the amount of component (b) does not exceed the predetermined amount, so the temperature dependence of the viscoelasticity of the cured product is small.
- Comparative Example 1-3 the amount of component (b) is more than the predetermined amount, so the temperature dependence of the viscoelasticity of the cured product becomes large.
- the content of component (b) exceeds the predetermined amount, in practice, when the temperature of the device used rises and falls, the viscoelasticity of the electrode layer is likely to fluctuate depending on the temperature, and there is a strong concern that the performance of the electrode layer will vary or become unstable.
- Example 2 even if the Mw of component (bx) is small and the volume fraction is formulated to be 0.5, the temperature dependence of the viscoelasticity is small. That is, by selectively using a component (bx) with a small Mw value, it is possible to design a composition that has sufficient performance for practical use even when the organopolysiloxane resin component is formulated in a predetermined amount or more, and has a small temperature dependence of the viscoelasticity of the electrode layer obtained by curing.
- the viscoelasticity can be adjusted to an appropriate level by heat curing under conditions where the amount of component (b) does not exceed a predetermined amount.
- a predetermined amount of conductive particles, component (e), and in particular single-walled carbon nanotubes (SWCNTs), component (e2) is blended.
- the volume fraction of (e2) is equal to or greater than a predetermined amount in all Examples. Therefore, the VR after curing is kept low.
- the VR value hardly changes during biaxial stretching using Example 17.
- Comparative Example 6 which contains only component (e3), the VR value changed significantly during biaxial stretching. Therefore, in these Examples, it can be expected that the electrode layer obtained by curing the optimized composition of the present invention will have high performance when used as an electrode for various transducer applications, including actuators.
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Abstract
Description
組成物全体における、成分(A)、成分(B)および成分(BX)の含有量が50~95質量%の範囲であり、かつ、成分(A)と成分(B)の質量比が100:0~50:50の範囲内である電極層形成性硬化性オルガノポリシロキサン組成物により、上記課題を解決できる事を見出し、本発明に到達した。
まず、電極層形成性硬化性オルガノポリシロキサン組成物(以下、「本組成物」ということがある)について説明する。本組成物は、(A)少なくとも分子鎖の両末端に炭素-炭素二重結合を含む硬化反応性の官能基を有する鎖状オルガノポリシロキサン、(B)標準ポリスチレン換算における重量平均分子量が5000以上の分子内にR3SiO1/2(式中、Rは互いに独立して一価有機基を表す)で表されるシロキサン単位(M単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を含むオルガノポリシロキサン樹脂、および(E)導電性微粒子を含んでなり、25℃において非流動性であり、かつ、加熱溶融性を有し、組成物中の成分(B)の含有量が組成物全体に対して45質量%未満であることを特徴とする。
成分(A)は少なくとも分子鎖の両末端に炭素-炭素二重結合を含む硬化反応性の官能基を有する鎖状オルガノポリシロキサンであり、硬化反応により得られる電極層において、特に高温下での良好な粘弾性を実現する成分である。このような鎖状オルガノポリシロキサンは、直鎖状または少数の分岐点をもつ分岐鎖状の構造を有するものが例示されるが、実用上、直鎖状オルガノポリシロキサンであることが特に好ましい。高度に分岐したオルガノポリシロキサンを用いた場合、加熱溶融性が実現できなかったり、電極層が硬質化して粘弾性が得られなくなる場合があり、好ましくない。
(Alk)R2 2SiO1/2
(式中、Alkは炭素原子数2以上のアルケニル基)で表されるシロキサン単位を有し、その他のシロキサン単位が実質的にR2 2SiO2/2で表されるシロキサン単位のみからなる直鎖状オルガノポリシロキサンである。式中、R2は上記の炭素-炭素二重結合を有しない一価炭化水素基、水酸基およびアルコキシ基から選ばれる基であり、工業的には、メチル基、フェニル基、水酸基、アルコキシ基が好ましく、全てメチル基であってよい。また、成分(A)のシロキサン重合度は、末端シロキサン単位を含めて、7~1002の範囲であり、102~902の範囲であってよい。
成分(B)は、トルエン、キシレン等の有機溶媒を用いて、GPC(ゲルパーミエーションクロマトグラフィ)で測定した標準ポリスチレン換算の重量平均分子量が5000以上であり、かつ、分子内にM単位およびQ単位を有するオルガノポリシロキサン樹脂であり、本組成物においては、成分(A)の使用に加えて、成分(B)の使用量が一定量以下であることを特徴とする。成分(B)は一定量以上の分子量を有するMQ型のオルガノポリシロキサン樹脂であるが、その配合量が多い場合には、本組成物の硬化反応により得られる電極層の、特に、高温下における粘弾性の温度依存性が大きくなるためである。他方、成分(B)を併用することで、電極が、耐熱性、耐久性、誘電層に対する接着性、追従性と形状保持性が改善される場合もあるため、適切な使用量の範囲内であれば、本発明に係る電極層の性能を向上させることができる場合がある。
(R3SiO1/2)p(R2SiO2/2)q(RSiO3/2)r(SiO4/2)s(XO1/2)t
で表されるオルガノポリシロキサン樹脂である。
(B1)分子内に炭素-炭素二重結合を含む硬化反応性基を有するオルガノポリシロキサン樹脂、および
(B2)分子内に炭素-炭素二重結合を含む硬化反応性基を有しないオルガノポリシロキサン樹脂
から選ばれる1種類以上のオルガノポリシロキサン樹脂であってよいが、硬化反応性および得られる電極層の粘弾性の温度依存性や、誘電層に対する形状保持性等の改善の見地から、これらの成分(B1)および成分(B2)を共に含んでもよい。具体的には、成分(B1)と成分(B2)を質量比5:95~95:5の範囲で併用してよく、質量比5:95~50:50の範囲で併用してもよい。なお、成分(BX)を含む場合、成分(B1)及び成分(B2)の少なくとも一部は、標準ポリスチレン換算における重量平均分子量が5000未満のオルガノポリシロキサン樹脂である。
成分(C)は、成分(A)または成分(B)/(BX)中の炭素-炭素二重結合を含む硬化反応性基と、成分(D)の存在下でヒドロシリル化反応により、硬化物を形成することができる架橋剤である。
成分(D)は、本組成物中の炭素-炭素二重結合を含む硬化反応性基と成分(C)のヒドロシリル化反応を促進する触媒であり、白金系触媒、ロジウム系触媒、パラジウム系触媒、ニッケル系触媒、イリジウム系触媒、ルテニウム系触媒、および鉄系触媒が例示され、好ましくは、白金系触媒である。この白金系触媒としては、白金微粉末、白金黒、白金担持シリカ微粉末、白金担持活性炭、塩化白金酸、塩化白金酸のアルコール溶液、白金のオレフィン錯体、白金のアルケニルシロキサン錯体等の白金系化合物が例示され、特に白金のアルケニルシロキサン錯体が好ましい。このアルケニルシロキサンとしては、1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン、1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン、これらのアルケニルシロキサンのメチル基の一部をエチル基、フェニル基等で置換したアルケニルシロキサン、これらのアルケニルシロキサンのビニル基をアリル基、ヘキセニル基等で置換したアルケニルシロキサンが例示される。特に、この白金-アルケニルシロキサン錯体の安定性が良好であることから、1,3-ジビニル-1,1,3,3-テトラメチルジシロキサンが好ましい。また、この白金-アルケニルシロキサン錯体の安定性を向上させることができることから、この錯体に1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン、1,3-ジアリル-1,1,3,3-テトラメチルジシロキサン、1,3-ジビニル-1,3-ジメチル-1,3-ジフェニルジシロキサン、1,3-ジビニル-1,1,3,3-テトラフェニルジシロキサン、1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン等のアルケニルシロキサンやジメチルシロキサンオリゴマー等のオルガノシロキサンオリゴマーを添加することが好ましく、特に、アルケニルシロキサンを添加することが好ましい。加えて、取扱作業性および組成物のポットライフの改善の見地から、これらのヒドロシリル化反応触媒は、シリコーン樹脂、ポリカーボネート樹脂、アクリル樹脂等の熱可塑性樹脂中に分散あるいはカプセル化した触媒である、ヒドロシリル化反応触媒含有熱可塑性樹脂微粒子、特に、白金含有ヒドロシリル化反応触媒を含む熱可塑性樹脂微粒子であってもよい。なお、ヒドロシリル化反応を促進する触媒としては、鉄、ルテニウム、鉄/コバルトなどの非白金系金属触媒を用いてもよい。
成分(E)は、導電性微粒子であり、本発明に係る組成物を用いて形成される電極層に、導電性を付与することができるものであれば特に制限はない。なお、導電性微粒子を含む電極層については、例えば、本件出願人らの国際特許公開WO2014/105959号公報等に提案されているが、特にカーボンナノチューブ(CNT)については何ら開示されていない。
成分(F)は補強性充填剤であり、本組成物の硬化反応により得られる電極層の機械的強度を向上できる場合がある。具体的には、平均一次粒子径が50nm未満である1種以上の補強性無機微粒子であることが好ましく、ヒュームドシリカ、湿式シリカ、粉砕シリカ、炭酸カルシウム、珪藻土、微粉砕石英、アルミナ・酸化亜鉛以外の各種金属酸化物粉末、ガラス繊維、炭素繊維等が例示され、これらを後述する1種類以上の有機ケイ素化合物で処理したものが使用される。その形状は、特に限定されるものではなく、粒子状、板状、針状、繊維状等の任意の形状のものを用いることができる。
成分(G)は硬化遅延剤であり、特に本組成物をヒドロシリル化反応により硬化させる場合、副反応を効果的に抑制し、本発明にかかる組成物の保存安定性および可使時間等をさらに改善できる場合がある。
成分(H)は、接着付与剤であり、ケイ素原子に結合したアルコキシ基を一分子中に少なくとも1個有する有機ケイ素化合物が例示される。このアルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基、メトキシエトキシ基が例示され、特に、メトキシ基が好ましい。また、有機ケイ素化合物中のアルコキシ基以外のケイ素原子に結合する基としては、アルキル基、アルケニル基、アリール基、アラルキル基、ハロゲン化アルキル基等のハロゲン置換もしくは非置換の一価炭化水素基;3-グリシドキシプロピル基、4-グリシドキシブチル基等のグリシドキシアルキル基;2-(3,4-エポキシシクロヘキシル)エチル基、3-(3,4-エポキシシクロヘキシル)プロピル基等のエポキシシクロヘキシルアルキル基;3,4-エポキシブチル基、7,8-エポキシオクチル基等のエポキシアルキル基;3-メタクリロキシプロピル基等のアクリル基含有一価有機基;水素原子が例示される。この有機ケイ素化合物は本組成物中のアルケニル基またはケイ素原子結合水素原子と反応し得る基を有することが好ましく、具体的には、ケイ素原子結合水素原子またはアルケニル基を有することが好ましい。また、各種の基材に対して良好な接着性を付与できることから、この有機ケイ素化合物は一分子中に少なくとも1個のエポキシ基含有一価有機基を有するものであることが好ましい。このような有機ケイ素化合物としては、オルガノシラン化合物、オルガノシロキサンオリゴマー、アルキルシリケートが例示される。このオルガノシロキサンオリゴマーあるいはアルキルシリケートの分子構造としては、直鎖状、一部分枝を有する直鎖状、分枝鎖状、環状、網状が例示され、特に、直鎖状、分枝鎖状、網状であることが好ましい。有機ケイ素化合物としては、3-グリシドキシプロピルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン等のシラン化合物;一分子中にケイ素原子結合アルケニル基もしくはケイ素原子結合水素原子、およびケイ素原子結合アルコキシ基をそれぞれ少なくとも1個ずつ有するシロキサン化合物、ケイ素原子結合アルコキシ基を少なくとも1個有するシラン化合物またはシロキサン化合物と一分子中にケイ素原子結合ヒドロキシ基とケイ素原子結合アルケニル基をそれぞれ少なくとも1個ずつ有するシロキサン化合物との混合物、アミノ基含有オルガノアルコキシシランとエポキシ基含有オルガノアルコキシシランとの反応混合物、一分子中に少なくとも二つのアルコキシシリル基を有し,かつそれらのシリル基の間にケイ素-酸素結合以外の結合が含まれている有機化合物、一般式: Ra nSi(ORb)4-n
(式中、Raは一価のエポキシ基含有有機基であり、Rbは炭素原子数1~6のアルキル基または水素原子である。nは1~3の範囲の数である)
で表されるエポキシ基含有シランまたはその部分加水分解縮合物、ビニル基含有シロキサンオリゴマー(鎖状または環状構造のものを含む)とエポキシ基含有トリアルコキシシランとの反応混合物、メチルポリシリケート、エチルポリシリケート、エポキシ基含有エチルポリシリケートが例示される。この接着性付与剤は低粘度液状であることが好ましく、その粘度は限定されないが、25℃において1~500mPa・sの範囲内であることが好ましい。また、この接着性付与剤の含有量は限定されないが、本組成物の合計100質量部に対して0.01~10質量部の範囲内であることが好ましい。
で表される基からなる群から選択される基であり、R3は同じかまたは異なる水素原子もしくはアルキル基である。}
で表されるカルバシラトラン誘導体を含有することが特に好ましい。このようなカルバシラトラン誘導体として、以下の構造で表される1分子中にケイ素原子結合アルコキシ基またはケイ素原子結合アルケニル基を有するカルバシラトラン誘導体が例示される。
-(CH2)2Si(OCH3)2(CH2)2Si(OCH3)2CH3
-(CH2)3Si(OC2H5)2(CH2)3Si(OC2H5)(CH3)2
-CH2O(CH2)3Si(OCH3)3
-CH2O(CH2)3Si(OC2H5)3
-CH2O(CH2)3Si(OCH3)2CH3
-CH2O(CH2)3Si(OC2H5)2CH3
-CH2OCH2Si(OCH3)2CH2OCH2Si(OCH3)(CH3)2
本発明に係る電極層形成性硬化性オルガノポリシロキサン組成物は加熱溶融性乃至室温で流動性を有するように設計可能であり、溶媒の使用が実質的に不要であり、溶媒フリーとする設計が可能であり、硬化して得られるフィルム中にフッ素系溶媒、有機溶媒等が残留せず、環境負荷の問題および電子デバイスへの溶媒の影響を解消できる利点がある。ただし、本発明に係る組成物について、その原料成分等に不可避的に混入する有機溶剤や、ハンドリングの見地から少量の有機溶媒を使用することを妨げるものではない。具体的には、本発明に係る組成物は、前記の(A)、(B)、(E)成分の和(100質量部)に対して5質量部以下、好適には1質量部以下、さらに好適には検出限界以下の有機溶媒を含有する低溶剤型~無溶剤型の組成物であってもよく、かつ、好ましい。なお、溶媒の例として、(S1)有機系極性溶媒、(S2)低分子シロキサン系溶媒、および(S3)ハロゲン系溶媒から選ばれる1種類以上の有機溶媒またはそれらの混合溶媒が例示でき、特に、沸点が80℃以上200℃未満の溶媒が例示できる。
本組成物は、室温または加熱溶融により流動性を有し、所望の個所に均一に塗布することができ、かつ、硬化工程により、電極層を形成できることから、環境負荷低減およびアクチュエーター等の性能向上を目的とした無溶剤工程や電極プリント工程においても制限なく利用可能である。さらに、本組成物は、成形性、ギャップフィル性及び粘着力に優れ、かつ、得られる電極層の耐熱性、耐久性、接着性に加えて、特に高温下における粘弾特性の温度依存性が小さいので、特に誘電性エラストマーシート上に本組成物を用いてなる電極層を形成させた場合、その追従性と形状保持性に著しく優れ、アクチュエーターのように高度な物理的変位を前提としたトランスデューサーに利用した場合でも、電極層の剥離や欠陥の問題を生じ難い、実用上十分な粘弾特性を備えるものである。
本組成物を用いて得られる電極層は、所望の半導体用部材および電子部品等に使用することができ、半導体チップ、電子回路や半導体(光半導体含む)装置等の電子部品等に特に制限なく用いることができ、当該電極層を備えた積層体を形成することができる。特に、本組成物を用いて得られる電極層は、耐熱性、耐久性、接着性に加えて、粘弾特性の温度依存性に優れることから、特に誘電性エラストマーシート上に本組成物を用いてなる電極層を形成させた場合、その追従性と形状保持性に著しく優れ、アクチュエーターのように高度な物理的変位を前提としたトランスデューサーに利用した場合でも、電極層の剥離や欠陥の問題を生じ難い積層体が形成可能である。なお、誘電性エラストマーシートの種類も特に制限されるものではないが、オルガノポリシロキサン硬化物フィルムである誘電層が、その機械的強度、耐熱性、柔軟性および電気化学的特性の点から特に好ましい。
(1)ヤング率(MPa)は、室温下において、10MPa以下とすることができ、特に好適な範囲は、0.1~2.5MPaである。
(2)引き裂き強さ (N/mm) は、室温下において、1N/mm以上とすることができ、特に好適な範囲は、2N/mm以上である。
(3)引っ張り強さ (MPa) は、室温下において、1MPa以上とすることができ、特に好適な範囲は、2MPa以上である。
(4)破断伸び (%) は、50%以上とすることができ、特に好適な範囲は、100-1000%の範囲である。
上記の積層体は、例えば、工程I:硬化により誘電層を与える硬化性オルガノポリシロキサン組成物をフィルム状に硬化させることにより、誘電層であるオルガノポリシロキサン硬化物フィルムを得る工程、工程II:工程Iと同時または工程Iの後、工程Iにかかるオルガノポリシロキサン硬化物フィルム上またはその前駆体上に、上記の電極層形成性硬化性オルガノポリシロキサン組成物を塗布し、電極層を形成する工程を備える、積層体の製造方法により好適に得ることができる。なお、工程IIにおける電極層形成性硬化性オルガノポリシロキサン組成物を塗布する方法は特に制限されず、組成物の性状に応じておよび所望の電極層の形状に応じ、ディスペンス等の公知の塗布手段を適宜利用することができる。さらに、電極層の形成には、任意で加熱溶融工程を有してもよく、塗布後の組成物の硬化反応による硬化物である電極層の形成が含まれる。
・成分(a1-2):両末端ビニルジメチルシロキシ基封鎖、ジメチルシロキサンポリマー(ビニル基含有量:1.53質量%、シロキサン重合度:45)
・成分(a1-3):両末端ビニルジメチルシロキシ基封鎖、ジメチルシロキサンポリマー(ビニル基含有量:0.14質量%、シロキサン重合度:537)
・成分(a1-4):両末端ビニルジメチルシロキシ基封鎖、ジメチルシロキサンポリマー(ビニル基含有量:0.24質量%、シロキサン重合度:300)
・成分(a2):両末端ビニルジメチルシロキシ基封鎖、3,3,3-トリフルオロプロピルメチル、ジメチルシロキサンコポリマー(ビニル基含有量:0.26質量%、シロキサン重合度193)
・成分(b1):トリメチルシロキシ単位(M)およびビニルジメチルシロキシ単位(ViM)と4官能シロキシ単位(Q、SiO4/2)単位から構成されるビニル基含有MQレジン(ビニル基含有量:1.9質量%, テトラヒドロフランを溶媒に用いて、GPC(ゲルパーミエーションクロマトグラフィ)で測定したポリスチレン換算の重量平均分子量であるMw=2.4 × 104Mw=2.4 × 104)
・成分(b2):トリメチルシロキシ単位(M)と4官能シロキシ単位(Q、SiO4/2)単位から構成されるMQレジン(トルエンを溶媒に用いて、GPCで測定したポリスチレン換算の重量平均分子量であるMw=6.4 × 103)
・成分(bx):トリメチルシロキシ単位(M)と4官能シロキシ単位(Q、SiO4/2)単位から構成されるMQレジン(トルエンを溶媒に用いて、GPCで測定したポリスチレン換算の重量平均分子量であるMw=3.4 × 103)
・成分(f1):ヘキサメチルジシラザンおよび両末端ヒドロキシジメチルシロキシ基封鎖、ジメチルシロキシ-メチルビニルシロキシ-シロキサンコポリマーで処理したヒュームドシリカ(CAB-O-SIL MS-75)
・成分(f2):ヘキサメチルジシラザンと1,3-ビス(3,3,3-トリフルオロプロピル)-1,1,3,3-テトラメチルジシラザンで処理したヒュームドシリカ(処理前の製品名:アエロジル200、BET比表面積200 m2/g)
・成分(f3):ヘキサメチルジシラザンと1,3-ビス(3,3,3-トリフルオロプロピル)-1,1,3,3-テトラメチルジシラザンで処理したヒュームドシリカ(処理前の製品名:アエロジル50、BET比表面積50 m2/g)
・成分(c2):両末端トリメチルシロキシ基封鎖、ジメチルシロキシ-メチルヒドロシロキシ-シロキサンコポリマー(ケイ素結合水含有量:0.71質量%)
・成分(c3):両末端ジメチルヒドロシロキシ基封鎖、ジメチルシロキサンポリマー(ケイ素結合水含有量:0.015質量%)
・成分(c4):両末端トリメチルシロキシ基封鎖、ジメチルシロキサン・3,3,3-トリフルオロプロピルメチルシロキサン・メチルハイドロジェンシロキサンコポリマー(ケイ素原子結合水素の含有量:約0.23質量%)
・成分(c5):両末端ジメチルヒドロシロキシ基封鎖、ジメチルシロキサン・3,3,3-トリフルオロプロピルメチルシロキサンコポリマー(ケイ素原子結合水素の含有量:約0.014質量%)
・成分(d1):白金触媒含有熱可塑性樹脂微粒子を含むマスターバッチ (*)下記の参考例に示す方法によって調製した白金触媒含有微粒子を含むマスターバッチ(白金金属濃度は0.16質量%)
・成分(d2):白金-1,3-ジビニル1,1,3,3-テトラメチルジシロキサン錯体の両末端ビニルジメチルシロキシ基封鎖ジメチルシロキサンポリマー溶液(白金濃度で約0.6質量%)
攪拌機付フラスコにビスフェノールA型の熱可塑性ポリカーボネート樹脂(ガラス転移温度(Tg)145℃;壁材)900gとトルエン500gとジクロロメタン4600gを投入し均一に混合した。これに白金(0価)ジビニルテトラメチルジシロキサン錯体のジビニルテトラメチルジシロキサン溶液(白金金属濃度は5質量%)44.4gを加えて混合し、均一な溶液を得た。この溶液を、窒素ガスを熱気流としたスプレードライヤーを用いて噴霧・乾燥することで、球状の白金触媒含有熱可塑性樹脂微粒子(平均粒子径は1.1μm)、450gを得た。
・成分(e1):カーボンフィラー(PRINTEX(TM) XE2 B)
・成分(e2):単層カーボンナノチューブ(SWCNT、両末端トリメチルシロキシ基封鎖ジメチルシロキサンポリマー中10質量%、TUBALL(TM) MATRIX 601)
・成分(e3):アセチレンブラック(デンカ社製、100%プレス品)
<ヒドロシリル化反応抑制剤>
・成分(g1):1-エチニルシクロヘキサノール
・成分(g2):1,3,5,7-テトラメチル-1,3,5,7-テトラビニル-シクロテトラシロキサン
表1に、実施例および比較例の各実験例の組成を示した。各成分に対応する数値は質量%であり、その総和は100質量%である。また、以下の実施例では、組成物中のビニル基(不飽和炭化水素基、以下同じ)1モル当たり、成分(c)のケイ素原子結合水素原子(Si-H)が0.35~1.0モルとなる範囲の量で用いた。さらに、表1および表2に以下の方法で測定した硬化前または硬化後の物性を示した。
[実施例5-18および比較例4-5]
表2および3に、それぞれ実施例5-18と比較例4-5の組成を示した。各成分に対応する数値は質量%であり、その総和は100質量%である。組成物中のビニル基1モル当たり、成分(c)のケイ素原子結合水素原子(Si-H)が0.87~0.93モルとなる範囲の量で用いた。さらに、表2および3に以下の方法で測定した硬化前または硬化後の物性を示した。
本発明では組成中の各成分の25℃での真密度を以下のように規定して、体積分率を算出した。成分(b)は1.23 g/cc、成分(f)は2.20 g/cc、成分(e1)は2.00 g/cc、成分(e2)中の単層カーボンナノチューブ(SWCNT)は1.58 g/cc、それ以外の成分は0.98 g/ccとした。
[成分(b)のMw]
成分(b)をブレンドして使用した際のMwを以下のようにして算出した。
(1)
上記式(1)中、Mwk とwfk はそれぞれk番目の成分(b)のMwと 全成分(b)中の重量分率。
成分(d1)以外を300ccの広口ガラスサンプル瓶に計量後、125℃のオーブンにて約30分加熱した。その後、180℃に加熱したホットプレート上にて、サンプル瓶壁面の付着物の掻き落とし操作をしながら電動撹拌機で30分以上混合した。冷却後、成分(d1)を添加し、120℃に加熱したホットプレート上にて、同様に掻き落とし操作をしながら電動撹拌機で30分以上混合した。その後、混合物を100ccのHDPE容器に移し、110℃のオーブンにて10分以上加熱した。オーブンより取り出し、シンキーミキサー(ARE-310)を用いて2000 RPMの回転速度で4分以上混合を行った。
比較例6以外については、成分(a)、(b1)、(f1)および成分(e)を100ccのHDPE容器に投入し、シンキーミキサー(ARE-310)を用いて2000 RPMの回転速度で4分以上混合を行った。外見上均一性が確認された後、成分(c)と(g)を添加し、同様な条件で混合を行った。冷却後、最後に成分(d2)を添加し、シンキーミキサー(ARV-310LED)を用いて真空中1200 RPMの回転速度で2分以上混合を行った。
比較例6については、成分(d2)以外を同様に混合した以外、上記と同様に行った。
粘弾性測定装置(アントンパール社製、型番MCR302)を用いて測定した。120℃に加熱したペルチェ素子温度制御システムを有する下部プレート上に、各硬化性組成物を適量のせ、直径15mmのパラレルプレートを使用してサンプルを約1.5mm厚みとなるようにセットした。周波数1Hzおよびひずみ0.1%の条件下、毎分3℃にて、-20℃まで冷却後、150℃まで昇温し、180分間保持して硬化させた。さらに、冷却と昇温をもう一度繰り返した。25℃および110℃での硬化前後(1回目の昇温と2回目の昇温)の貯蔵弾性率(G’)および損失正接(tan δ)を表1に示す。
粘弾性測定装置(アントンパール社製、型番MCR302)を用いて測定した。ペルチェ素子温度制御システムを有する下部プレート上に、直径15mmのパラレルプレートを使用して、25℃にてサンプルを約0.5mm厚みとなるようにセットした。周波数1Hzおよびひずみ0.1%の条件下、毎分3℃にて、110℃まで昇温し、60分間以上保持して硬化させた。昇温開始から45分後の硬化後の貯蔵弾性率(G’)および損失正接(tan δ)を表2~5に示す。
比較例6以外については、金属板上に縦50 mm x 横50 mm x 厚さ2 mmの金型を置き、PTFEフィルム(150ミクロン厚)をその上に設置した。各組成物の適量をPTFEフィルム上にのせ、120℃のオーブンにて30分以上加熱した。オーブンから取り出し、PTFEフィルムを組成物上に設置し、さらに金属板で挟み込んだ。その後、150℃で15分間プレスキュアし、更に150℃で45分間オーブン中ポストキュアを施し、シート状硬化物を得た。比較例6については、縦50 mm x 横30 mm x 厚さ6 mmの金型を使用し、加熱処理することなく同様に金属板で挟み込み、120℃で15分間プレスキュアし、更に120℃で45分間オーブン中ポストキュアを施し、ブロック状硬化物を得た。
LORESTA-GP MCP-T610 (PSPプローブ、三菱ケミカルアナリテック製)を用いて約25℃にて行った。サンプル形状に沿った補正係数を使用して算出した。
<基材PETシートへの実施例電極コート>
表2に記載の濃度で、各組成物をシリコーン系溶剤OS-20(DOW PERFORMANCE SILICONE)で希釈し、200ミクロン厚のPETフィルム上に、80ミクロン厚ニトフロンスペーサー(日東電工社製)を設置し、バーコートした(面積約70mm×100mm)。コート後、60℃真空中で約半日かけ溶剤を留去した。その後、コートした組成物上にPETベースのリリースライナーフィルムを被せ、2KGのローラーでプレスした。リリースライナーフィルムを剥がし、120℃で、1時間オーブン中で加熱することで、約10-30ミクロン厚の電極層を形成した。上記記載の方法で測定したVR値を表2~5に示す。
<基材DEAPシート>
液状の硬化性オルガノポリシロキサン組成物として、上記の成分(a2)を68.34質量%、成分(c4)を5.06質量%、成分(c5)を5.06質量%、成分(d2)を0.10質量%、成分(f2)を18.69質量%、成分(f3)を2.46質量%、成分(g2)を0.28質量%となるように配合し調製した。その際、組成物中の不飽和炭化水素基1モル当たり 、成分(d)のケイ素原子結合水素原子(Si-H):(SiH/不飽和炭化水素基)DEAPが約1.2モルとなる量で用いた。110℃、1時間硬化させ得られたオルガノポリシロキサン硬化物の硬度はShore A 37であった。シートは厚み約100μmのものを使用した。
<基材DEAPシートへの実施例電極コート>
表4もしくは5に記載の濃度で、各組成物をシリコーン系溶剤OS-20(DOW PERFORMANCE SILICONE)で希釈し、スプレーガンを用いて、実施例5-18のVR測定時と同様な条件で、直径30mm、約10-25ミクロン厚の電極層を形成した。
<電極層の2軸延伸>
初期の半径を1として、延伸比率(λ)を1.12, 1.22, 1.32, 1.41と上げた後、逆に下げていった。各λに達した後、1分以上放置し、上記記載の方法で測定したVR値を表6に示す。
*2軸延伸時のVR値変化が大きいため測定せず。
上記のとおり、実施例1-4において、成分(b)が所定量を超えないため、硬化物の粘弾性の温度依存性が小さい。一方、比較例1-3では成分(b)が所定量を超えて配合されていることから、硬化物の粘弾性の温度依存性が大きくなってしまう。特に、本発明に係る電極形成性硬化性組成物において、成分(b)の含有量が所定量を超えてしまうと、実用上、デバイスの使用温度が上下した場合、電極層の粘弾性が温度に依存して変動しやすくなり、電極層の性能がばらついたり、不安定になることが強く懸念される。なお、実施例2では成分(bx)のMwが小さく、体積分率で0.5となるように処方しても、粘弾性の温度依存性が小さいものであった。すなわち、成分(bx)としてMwの値が小さいものを選択的に利用することで、オルガノポリシロキサン樹脂成分を所定量以上配合しても、実用上十分な性能を有し、硬化により得られる電極層の粘弾性の温度依存性が小さい組成物が設計可能である。
Claims (15)
- (A)少なくとも分子鎖の両末端に炭素-炭素二重結合を含む硬化反応性の官能基を有する鎖状オルガノポリシロキサン、
(B)標準ポリスチレン換算における重量平均分子量が5000以上の分子内にR3SiO1/2(式中、Rは互いに独立して一価有機基を表す)で表されるシロキサン単位(M単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を含むオルガノポリシロキサン樹脂、および
(E)導電性微粒子
を含んでなり、組成物中の成分(B)の含有量が組成物全体に対して45質量%未満である、電極層形成性硬化性オルガノポリシロキサン組成物。 - 導電性微粒子が、カーボンナノチューブ(CNT)、導電性カーボンブラック、グラファイトおよび気相成長カーボン(VGCF)から選ばれる少なくとも1種の導電性カーボンを含む微粒子であることを特徴とする、請求項1に記載の電極層形成性硬化性オルガノポリシロキサン組成物。
- 導電性微粒子が、単層カーボンナノチューブ(SWCNT)を含む微粒子であることを特徴とする、請求項1に記載の電極層形成性硬化性オルガノポリシロキサン組成物。
- 組成物全体に対する導電性微粒子の体積分率が、0.003~0.50の範囲であり、本組成物を用いて得られる電極層の体積抵抗率が103Ω・cm以下である、請求項1に記載の電極層形成性硬化性オルガノポリシロキサン組成物。
- 成分(A)、成分(B)および任意で(BX)標準ポリスチレン換算における重量平均分子量が5000未満の分子内にR3SiO1/2(式中、Rは互いに独立して一価有機基を表す)で表されるシロキサン単位(M単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を含むオルガノポリシロキサン樹脂を含有してなり、
組成物全体における、成分(A)、成分(B)および成分(BX)の含有量が50~95質量%の範囲であり、かつ、成分(A)と成分(B)の質量比が100:0~50:50の範囲内である、請求項1に記載の電極層形成性硬化性オルガノポリシロキサン組成物。 - (A1)少なくとも分子鎖の両末端に炭素-炭素二重結合を含む硬化反応性の官能基を有する直鎖状オルガノポリシロキサン、
(B)標準ポリスチレン換算における重量平均分子量が5000以上の分子内にR3SiO1/2(式中、Rは互いに独立して一価有機基を表す)で表されるシロキサン単位(M単位)、及び、SiO4/2で表されるシロキサン単位(Q単位)を含むオルガノポリシロキサン樹脂、
(C)分子中に少なくとも2個のケイ素結合水素原子を有するオルガノハイドロジェンポリシロキサン 組成物中の炭素-炭素二重結合の合計量1モルに対して、本成分中のケイ素原子結合水素原子が0.1~1.5モルとなる量、
(D)有効量のヒドロシリル化反応用触媒、
(E1)単層カーボンナノチューブ(SWCNT)を含む導電性微粒子、および
(F)補強性充填剤
を含んでなり、組成物全体に対する単層カーボンナノチューブ(SWCNT)の体積分率が0.0015~0.25の範囲である、請求項1に記載の電極層形成性硬化性オルガノポリシロキサン組成物。 - 成分(C)の少なくとも一部が、(C1)分子鎖の両末端のみにケイ素結合水素原子を有するオルガノハイドロジェンポリシロキサンであり、かつ、組成物中の炭素-炭素二重結合の合計量1モルに対して、成分(C)中のケイ素原子結合水素原子が0.1~1.20モルとなる量 である、請求項6に記載の電極層形成性硬化性オルガノポリシロキサン組成物。
- 硬化反応により得られるオルガノポリシロキサン硬化物からなる電極層の110℃におけるせん断貯蔵弾性率(G′)が1.0×104~1.5×106Paの範囲にある、請求項1に記載の電極層形成性硬化性オルガノポリシロキサン組成物。
- 互いに組成が異なるオルガノポリシロキサン硬化物フィルムを2層以上積層した構造を有し、かつ、
(L1)誘電層であるオルガノポリシロキサン硬化物フィルム の少なくとも一方の面に、(L2)請求項1~8のいずれか1項に記載の電極層形成性硬化性オルガノポリシロキサン組成物の硬化反応により得られた電極層が積層された構造を有する、積層体。 - (L1)誘電層であるオルガノポリシロキサン硬化物フィルムがヒドロシリル化反応により硬化してなる硬化物フィルムであり、(L2)請求項1~8のいずれか1項に記載の電極層形成性硬化性オルガノポリシロキサン組成物の硬化反応により得られた電極層であって、誘電層であるオルガノポリシロキサン硬化物フィルムと電極層とがその界面において、化学的に結合した構造を有する、請求項9に記載の積層体。
- 請求項9または請求項10に記載の積層体からなるトランスデューサー用部材。
- 請求項9または請求項10に記載の積層体を含む、トランスデューサー。
- 請求項9または請求項10に記載の積層体を含む、電子部品または表示装置。
- 工程I:硬化により誘電層を与える硬化性オルガノポリシロキサン組成物をフィルム状に硬化させることにより、誘電層であるオルガノポリシロキサン硬化物フィルムを得る工程、
工程II:工程Iと同時または工程Iの後、工程Iにかかるオルガノポリシロキサン硬化物フィルム上またはその前駆体上に、請求項1~8のいずれか1項に記載の電極層形成性硬化性オルガノポリシロキサン組成物を塗布し、その硬化反応により電極層を形成する工程
を備える、請求項9または請求項10に記載の積層体の製造方法。 - 請求項14に記載の積層体の製造方法を含む、トランスデューサー用部材における電極層の形成方法。
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- 2023-09-26 EP EP23872372.0A patent/EP4582487A1/en active Pending
- 2023-09-26 WO PCT/JP2023/035043 patent/WO2024071150A1/ja not_active Ceased
- 2023-09-26 CN CN202380063861.1A patent/CN119836451A/zh active Pending
- 2023-09-26 KR KR1020257013391A patent/KR20250076589A/ko active Pending
- 2023-09-26 US US19/114,412 patent/US20260024678A1/en active Pending
- 2023-09-26 JP JP2024550361A patent/JPWO2024071150A1/ja active Pending
- 2023-09-28 TW TW112137378A patent/TW202428768A/zh unknown
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Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2024071150A1 (ja) | 2024-04-04 |
| CN119836451A (zh) | 2025-04-15 |
| KR20250076589A (ko) | 2025-05-29 |
| TW202428768A (zh) | 2024-07-16 |
| EP4582487A1 (en) | 2025-07-09 |
| US20260024678A1 (en) | 2026-01-22 |
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