WO2023210539A1 - 電極 - Google Patents
電極 Download PDFInfo
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- WO2023210539A1 WO2023210539A1 PCT/JP2023/015975 JP2023015975W WO2023210539A1 WO 2023210539 A1 WO2023210539 A1 WO 2023210539A1 JP 2023015975 W JP2023015975 W JP 2023015975W WO 2023210539 A1 WO2023210539 A1 WO 2023210539A1
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- Prior art keywords
- conductive
- fiber fabric
- layer
- electrode
- fabric layer
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/24—Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
- A61B5/25—Bioelectric electrodes therefor
- A61B5/251—Means for maintaining electrode contact with the body
- A61B5/256—Wearable electrodes, e.g. having straps or bands
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/24—Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
- A61B5/25—Bioelectric electrodes therefor
- A61B5/263—Bioelectric electrodes therefor characterised by the electrode materials
- A61B5/27—Conductive fabrics or textiles
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/68—Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient
- A61B5/6801—Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient specially adapted to be attached to or worn on the body surface
- A61B5/6802—Sensor mounted on worn items
- A61B5/6804—Garments; Clothes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B2562/00—Details of sensors; Constructional details of sensor housings or probes; Accessories for sensors
- A61B2562/12—Manufacturing methods specially adapted for producing sensors for in-vivo measurements
- A61B2562/125—Manufacturing methods specially adapted for producing sensors for in-vivo measurements characterised by the manufacture of electrodes
Definitions
- the present invention relates to an electrode capable of detecting biopotential.
- Patent Document 1 describes a fibrous fabric interface formed by an individually woven combination of conductive fibers that are selectively exposed and non-conductive fibers that impart elasticity to the fibrous structure.
- a fiber fabric interface formed by weaving threads containing conductive fibers (conductive fibers) has unevenness unique to the fibers on the surface and has low adhesion to the body. Therefore, in conventional electrodes such as textile fabric interfaces, the electrodes sometimes pick up noise due to body movements. Further, the sheet resistance of conventional electrodes was about 10 -1 ⁇ / ⁇ .
- this textile fabric interface is sometimes used by being woven into clothing, but if this clothing is washed multiple times, some of it may peel off or fall off, lose its conductivity, and become inoperable. Ta.
- detergents and linen liquids used for laundry contain various chemicals such as acidic and alkaline chemicals, so textile fabric interfaces can react with these chemicals and lose their conductivity during washing. There is. Noise resistance during these body movements, durability against washing, etc. are issues related to all fiber fabric interfaces, including not only those made of woven or knitted yarns, but also non-woven fabrics.
- electrodes for measuring biopotential and the like include not only fiber fabric interfaces but also conductive elastomer fabrics.
- electrodes made only of conductive elastomer fabric also have the same problems with noise resistance and durability as with fiber fabric interfaces.
- An object of the present invention is to provide an electrode that has higher noise resistance and durability than electrodes formed only from conductive fiber fabric or conductive elastomer fabric.
- the electrode according to claim 1 of the present invention includes a conductive fiber fabric layer that is a conductive fiber fabric, and an elastomer composition and a conductive filler formed on at least one surface of the conductive fiber fabric layer.
- the conductive fiber fabric layer is formed by weaving threads containing conductive fibers.
- the electrode according to claim 3 of the present invention is an electrode according to claim 2, in which the thread is a conductive composite thread formed by winding the conductive fiber around an elastic fiber.
- the electrode according to claim 4 of the present invention is an electrode according to claim 2 or 3, in which the conductive fiber fabric layer is formed by weaving the yarn into insulating fibers that insulate electricity.
- the at least one surface of the conductive fiber fabric layer is formed of an insulating fiber fabric formed of insulating fibers that insulate electricity. It is an electrode having a conductive film layer on which a conductive film is deposited.
- the at least one surface of the conductive fiber fabric layer is made of the elastomer composition and the It is an electrode having a dipped layer in which a conductive filler is dipped.
- the at least one surface of the conductive fiber fabric layer has a soaked layer soaked with the elastomer composition and the conductive filler. It is an electrode with
- noise resistance and durability are improved compared to those formed only from conductive fiber fabric or conductive elastomer fabric.
- FIG. 3 is a diagram showing the appearance of clothing C according to the present embodiment.
- FIG. 3 is a diagram showing an example of the configuration of a conductive fiber fabric layer 11.
- Photograph of the surface of untreated sample A1. A photograph of a cross section of untreated sample A1.
- Photograph of the surface of sample A1 treated five times.
- a photograph of a cross section of sample A1 processed five times.
- FIG. 1 is a diagram showing the appearance of clothing C according to this embodiment.
- the clothing C is worn by the wearer P, and contacts the wearer's body to detect the bioelectrical potential of the wearer P.
- Bio information is information obtained from detected biopotentials, and includes, for example, electrocardiogram, heartbeat, respiration, pulse wave, body temperature, myoelectricity, electroencephalogram, eyeball potential, blood pressure, sweat rate, blood sugar level, humidity, etc. .
- the biological information may be any information that can be obtained by the wearer's P's body touching the electrode area.
- biological information is electrocardiogram.
- the "inside" of clothing C etc. is the side near the wearer's P body, and the "outside” is the side far from the wearer's P body.
- the clothing C shown in FIG. 1 is clothing worn by the wearer P on the upper body.
- a detection area F1 is provided on the front of the clothing C between the chest and abdomen of the wearer P.
- FIG. 2 is a diagram showing an example of a cross section of the clothing C in the detection area F1.
- the clothing C has an electrode 1 and an insulating fiber fabric 2 in the detection area F1.
- the electrode 1 is provided inside the detection area F1 in the clothing C so as to be in contact with the body of the wearer P. Therefore, this clothing C is an example of clothing that includes a clothing material to be worn by the wearer and an electrode provided on the surface of the clothing material at a position that contacts the wearer's body when worn.
- the clothing C includes a transmitter that transmits biological signals detected by the electrode 1 to an external device, wiring that connects the transmitter and the electrode 1 in a communicable manner, and insulation that protects the wiring and the electrode 1. It may have members, etc.
- the insulating member is, for example, a urethane sheet that is bonded to the insulating fiber fabric 2 by heating and pressurizing.
- the insulating fiber fabric 2 is a clothing material worn by the wearer P, and is a fabric that constitutes the majority of the clothing C.
- This insulating fiber fabric 2 is a fibrous fabric formed by weaving or knitting fibers that do not easily conduct electricity (referred to as insulating fibers).
- the insulating fiber fabric 2 is, for example, a knitted fabric, a woven fabric, a nonwoven fabric, or the like.
- FIG. 3 is a diagram showing an example of the structure of the insulating fiber fabric 2.
- the insulating fiber fabric 2 shown in FIG. 3 is formed by knitting insulating fibers 21.
- the insulating fibers 21 are highly elastic fibers (elastic fibers) so that they can easily adhere to the body of the wearer P.
- the elastic fibers are preferably fibers with an expansion/contraction ratio of at least 50%.
- This elastic fiber is, for example, polyurethane.
- the elastic fiber used for the insulating fiber 21 is not limited to polyurethane, and may be, for example, elastic polyester, natural rubber fiber, heat-shrinkable nylon, or the like.
- the insulating fiber 21 may be a composite yarn formed of multiple types of insulating fibers.
- the electrode 1 shown in FIG. 2 has a conductive fiber fabric layer 11, a conductive elastomer layer 12, and a dipping layer 13.
- the conductive fiber fabric layer 11 is the outermost layer
- the conductive elastomer layer 12 is the innermost layer
- the dipping layer 13 is a layer included in the conductive fiber fabric layer 11 and is a layer sandwiched between the conductive fiber fabric layer 11 and the conductive elastomer layer 12.
- the conductive fiber fabric layer 11 is an example of a conductive fiber fabric layer that is a conductive fiber fabric.
- the conductive fiber fabric layer 11 is a fiber fabric formed by weaving or knitting threads containing conductive fibers (referred to as conductive fibers).
- the conductive fiber fabric layer 11 shown in FIG. 2 is formed integrally with the insulating fiber fabric 2.
- the conductive fiber fabric layer 11 shown in FIG. Note that the conductive fiber fabric layer 11 is not limited to being formed integrally with the insulating fiber fabric 2.
- the conductive fiber fabric layer 11 may be formed as a knitted fabric, a woven fabric, etc. using a thread containing conductive fibers separately from the insulating fiber fabric 2, and may be sewn onto the insulating fiber fabric 2.
- FIG. 4 is a diagram showing an example of the structure of the conductive fiber fabric layer 11.
- the conductive fiber fabric layer 11 is formed by weaving conductive composite yarn 111 into the above-mentioned insulating fiber 21, as shown in FIG.
- the conductive fiber fabric layer 11 may be integrally formed with the insulating fiber fabric 2 by weaving common insulating fibers 21 so that there is no step difference.
- FIG. 5 is a diagram showing an example of the conductive composite yarn 111.
- This conductive composite yarn 111 is a composite yarn formed by winding conductive fibers 1111 around elastic fibers 1110.
- the elastic fibers 1110 are fibers with relatively high elasticity.
- the elastic fibers 1110 are desirably fibers with an expansion/contraction ratio of at least 50%.
- This elastic fiber 1110 is, for example, polyurethane.
- the elastic fibers 1110 may be, for example, elastic polyester, natural rubber fibers, heat-shrinkable nylon, or the like. Moreover, this elastic fiber 1110 may be used in common with the insulating fiber 21.
- the conductive fibers 1111 are conductive fibers, and are made by adding a conductive substance to non-conductive fibers (referred to as non-conductive fibers).
- the conductive substance is, for example, a metal such as silver, copper, stainless steel, nickel, or aluminum. Further, the conductive substance may be a non-metal such as carbon or a conductive polymer.
- the conductive composite yarn 111 shown in FIG. 5 is an example of a yarn containing conductive fibers, and is an example of a conductive composite yarn formed by winding conductive fibers around elastic fibers.
- the conductive fiber fabric layer 11 is formed by weaving the conductive composite yarn 111 into the insulating fiber 21.
- the conductive fiber fabric layer 11 is formed by weaving the conductive composite yarn 111 into the insulating fiber 21. This is an example of a fabric layer.
- the conductive substance is added to the non-conductive fibers by, for example, wet coating treatment such as electroless metal plating treatment.
- the conductive fiber 1111 shown in FIG. 5 is, for example, a thread made of silver-plated nylon.
- the ratio of silver to nylon may be at least 10 mass percent, but preferably at least 20 mass percent, and preferably at least 30 mass percent. is more desirable.
- the method for adding a conductive substance to non-conductive fibers is not limited to wet film treatment, and may also be, for example, vapor deposition, sputtering, adhesion of metal foil, impregnation, etc.
- the conductive fiber 1111 may be formed, for example, by impregnating acrylic fiber with copper sulfide.
- the non-conductive fiber used for the conductive fiber 1111 is, for example, nylon. Note that this non-conductive fiber may be any fiber whose conductivity is below a predetermined threshold value. Thus, the non-conductive fibers may be, for example, cellulose, natural fibers such as raw silk, or other synthetic fibers. By using natural fibers as the non-conductive fibers, the clothing C can be worn even if the wearer P is allergic to synthetic fibers.
- the conductive fibers 1111 do not need to contain non-conductive fibers as long as they have conductivity. Further, the conductive fiber fabric layer 11 does not need to be woven into the insulating fibers 21 as long as it has conductivity as a whole.
- the conductive fiber fabric layer 11 may be formed by knitting only the conductive composite yarns 111.
- the conductive composite yarn 111 shown in FIG. 5 is formed by wrapping the conductive fibers 1111 twice around an elastic fiber 1110 as a core yarn. That is, the conductive composite yarn 111 is formed from a double covered yarn.
- this conductive composite yarn 111 is made by first winding a lower yarn 1111a, which is a conductive fiber 1111, around an elastic fiber 1110, and then winding an upper yarn 1111b, which is a conductive fiber 1111, in the opposite direction thereon. It is formed by attaching it.
- the conductive elastomer layer 12 is formed by applying a paste to the inner surface of the conductive fiber fabric layer 11 and drying the paste.
- FIG. 6 is a diagram showing the state of the conductive fiber fabric layer 11 before applying the paste.
- the conductive fiber fabric layer 11 is formed on at least one surface of the insulating fiber fabric 2 so that there is no step, for example.
- the surface 110 is the side of the conductive fiber fabric layer 11 that is closer to the wearer P (not shown in FIG. 6), that is, the inner surface.
- FIG. 7 is a diagram showing the state of the conductive fiber fabric layer 11 when the paste is applied. As shown in FIG. 7, a paste containing an elastomer composition 120 and a conductive filler 121 is applied to the inner surface 110 of the conductive fiber fabric layer 11.
- the elastomer composition 120 shown in FIG. 7 is obtained by dissolving an elastomer in a solvent.
- this elastomer include silicone rubber, fluororubber, nitrile rubber, acrylic rubber, styrene rubber, chloroprene rubber, ethylene propylene rubber, and urethane rubber.
- the solvent for dissolving the above-mentioned elastomer for example, aliphatic hydrocarbons, aromatic hydrocarbons, ethers, haloalkanes, carboxylic acid amides, sulfoxides, etc. are used.
- aliphatic hydrocarbons examples include pentane, hexane, cyclohexane, heptane, methylcyclohexane, ethylcyclohexane, octane, decane, and tetradecane.
- Aromatic hydrocarbons include benzene, toluene, ethylbenzene, xylene, trifluoromethylbenzene, benzotrifluoride, and the like.
- the ethers include diethyl ether, diisopropyl ether, dibutyl ether, cyclopentyl methyl ether, cyclopentyl ethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether, 1,4-dioxane, 1,3-dioxane, tetrahydrofuran, and the like.
- haloalkanes include dichloromethane, chloroform, 1,1-dichloroethane, 1,2-dichloroethane, 1,1,1-trichloroethane, and 1,1,2-trichloroethane.
- Carboxylic acid amides include N,N-dimethylformamide, N,N-dimethylacetamide, and the like.
- Sulfoxides include dimethyl sulfoxide, diethyl sulfoxide, and the like. Note that the solvent may be one type of these, or a mixture of two or more of these at any ratio.
- the content of the elastomer in the paste is preferably 3% by mass or more, more preferably 5% by mass or more, and even more preferably 7% by mass or more, based on the entire solid content of the paste. Further, the content of the elastomer in the paste is preferably 30% by mass or less, more preferably 25% by mass or less, and even more preferably 20% by mass or less, based on the entire solid content of the paste. preferable.
- the conductive filler 121 shown in FIG. 7 is a fine solid that has conductivity.
- This conductive filler 121 is not particularly limited, but includes, for example, copper, silver, gold, nickel, tin, lead, zinc, bismuth, antimony, metal powder made of an alloy of these, a conductive organic compound, and a conductive carbon material. It contains at least one kind, or two or more kinds of these.
- the conductive filler preferably contains silver or copper from the viewpoint of high conductivity or high availability. That is, it is preferable that the conductive filler contains silver powder or copper powder.
- the conductive filler may be coated with other metals.
- the shape of the conductive filler there are no restrictions on the shape of the conductive filler, but conventionally used shapes such as dendritic, spherical, and flaky shapes can be used.
- the paste described above is manufactured by adding a conductive filler 121 to an elastomer composition 120.
- the added conductive fillers 121 come into contact with each other in the elastomer composition 120 and impart conductivity to the entire paste.
- the content of the conductive filler in the paste is preferably 60% by mass or more, more preferably 65% by mass or more, and still more preferably 70% by mass or more, based on the entire solid content of the paste. preferable. Further, the content of the conductive filler in the paste is preferably 90% by mass or less, more preferably 88% by mass or less, and 85% by mass or less based on the entire solid content of the paste. is even more preferable.
- the paste described above may contain silica particles, if necessary. By including these silica particles, it is possible to improve the hardness and mechanical strength of a cured product formed from the paste.
- the silica particles preferably have a specific surface area of 10 to 400 m2/g, more preferably 20 to 400 m2/g.
- the median diameter D50 is preferably 1 to 100 nm, more preferably 5 to 20 nm.
- the particle size of the silica particles can be defined as the average value of 200 arbitrarily selected silica particles, for example, by observing the paste or its cured product with a transmission electron microscope or the like and performing image analysis.
- the silica particles are not particularly limited, for example, fumed silica, calcined silica, precipitated silica, etc. can be used. Note that the silica particles may be used alone or in combination of two or more.
- the content of silica particles in the paste described above is preferably 1% by mass or more, more preferably 2% by mass or more, and preferably 3% by mass or more, based on the entire solid content of the paste. More preferred. Further, the content of silica particles in the paste is preferably 15% by mass or less, more preferably 12% by mass or less, and preferably 10% by mass or less based on the entire solid content of the paste. More preferred.
- the cured product of the paste can have appropriate mechanical strength. Furthermore, by controlling the content of silica particles to be equal to or less than the above upper limit, the cured product can have appropriate conductive properties.
- FIG. 8 is a diagram showing the state of the electrode 1 after the paste has been dried.
- the paste becomes the conductive elastomer layer 12 shown in FIG. 8, for example, by volatilizing a certain amount of the solvent.
- a conductive elastomer layer 12 is formed inside the surface 110 of the conductive fiber fabric layer 11. That is, this conductive elastomer layer 12 is an example of a conductive elastomer layer containing an elastomer composition and a conductive filler, which is formed on at least one surface of the conductive fiber fabric layer.
- the surface 110 of the conductive fiber fabric layer 11 is immersed in the applied paste. Then, by drying the soaked paste, a soaked layer 13 is formed on the surface 110 side of the conductive fiber fabric layer 11.
- the dipping layer 13 contains an elastomer composition 120 and a conductive filler 121 in the gaps between the fibers of the conductive fiber fabric layer 11 . Therefore, the conductive fiber fabric layer 11 including this dipped layer 13 on the surface 110 side is a conductive fibrous fabric layer having a dipped layer impregnated with the elastomer composition and the conductive filler on at least one surface. This is an example.
- the electrode 1 has a conductive elastomer layer 12 on the innermost side. Since the conductive elastomer layer 12 is formed by containing the elastomer composition 120, its surface is smoother than, for example, conductive fibers. Therefore, compared to other electrodes that do not have the conductive elastomer layer 12, the electrode 1 can easily adhere to the body of the wearer P without gaps and is less susceptible to noise.
- the dipping layer 13 has a structure in which a conductive filler 121 that is electrically connected to the conductive elastomer layer 12 is intricately inserted into the gap between the conductive composite yarns 111 forming the conductive fiber fabric layer 11 . Therefore, the dipping layer 13 strengthens the electrical conduction between the conductive fiber fabric layer 11 and the conductive elastomer layer 12.
- this electrode 1 is made by (1) forming a conductive fiber fabric layer 11 on at least one surface of the insulating fiber fabric 2, and (2) applying a paste to the inner surface 110 of the conductive fiber fabric layer 11. , and (3) drying the paste to form the conductive elastomer layer 12 (and immersion layer 13), but the steps for creating the electrode 1 are not limited to this.
- the electrode 1 may be created in the order of (2) ⁇ (1) ⁇ (3), or may be created in the order of (2) ⁇ (3) ⁇ (1).
- the step (1) is not limited to forming the conductive fiber fabric layer 11 integrally with the insulating fiber fabric 2 as described above. Therefore, for example, the electrode 1 can be made by (2) applying a paste to the inner surface 110 of the conductive fiber fabric layer 11 and then (1) applying the paste to the inner surface 110 of the conductive fiber fabric layer 11. (3) drying the paste to form the conductive elastomer layer 12.
- the myoelectric potential becomes noise.
- the electrode 1 is provided in the detection area F1 between the chest and abdomen of the wearer P in the clothing C and in contact with areas that are not easily affected by the myoelectric potential, such as the pectoralis major muscle and the rectus abdominis muscle.
- the conductive fiber fabric layer 11 of the electrode 1 uses the conductive composite yarn 111 as the yarn containing conductive fibers, but the yarn is not limited to the composite yarn.
- the conductive fibers 1111 may be used as they are.
- the conductive fiber fabric layer 11 may be, for example, a fiber fabric formed by knitting conductive fibers, which are silver-plated nylon threads, into polyurethane elastic fibers.
- the conductive fiber fabric layer 11 is formed by weaving yarns containing conductive fibers, but it may be any fabric as long as it has conductivity.
- the conductive fiber fabric layer 11 is a fiber fabric in which a conductive substance is formed on the surface of an insulating fiber fabric that has no conductivity, or the surface of a non-conductive fiber fabric whose conductivity does not meet a certain level. It's okay.
- This conductive material is formed by, for example, depositing a film by plating.
- the conductive fiber fabric layer 11 may be a fiber fabric made of an insulating fabric woven with nylon and polyurethane and plated with silver.
- the conductive fiber fabric layer 11 in this modification has a conductive film layer, which is formed by depositing a conductive film on an insulating fiber fabric made of insulating fibers that insulate electricity, on at least one surface. This is an example of a fibrous fabric layer.
- the conductive elastomer layer 12 was formed by applying and drying one type of paste, but may be formed by sequentially applying two or more types of paste.
- FIG. 9 is a diagram showing an example of the initial stage of formation of the conductive elastomer layer 12 in a modified example. As shown in FIG. 9, a first paste is applied to the surface 110 of the conductive fiber fabric layer 11. This first paste, after drying, forms the first conductive elastomer layer 12a.
- FIG. 10 is a diagram showing an example in which the conductive elastomer layer 12 is being formed in a modified example. As shown in FIG. 10, a second paste is applied to the surface of the first conductive elastomer layer 12a. This second paste forms the second conductive elastomer layer 12b after drying.
- FIG. 11 is a diagram showing an example of the final stage of the conductive elastomer layer 12 in a modified example.
- the electrode 1 shown in FIG. 11 has a conductive fiber fabric layer 11 with a dipping layer 13 formed therein, a first conductive elastomer layer 12a, and a second conductive elastomer layer 12b.
- a first conductive elastomer layer 12a is formed inside the dipping layer 13.
- the second conductive elastomer layer 12b is formed inside the first conductive elastomer layer 12a.
- the concentration of the conductive filler 121 may be a difference in the concentration of the conductive filler 121 (see FIG. 7) between the first paste and the second paste.
- the second paste in this modification has a higher concentration of conductive filler 121 than the first paste. That is, the first paste in this modification has a lower concentration of conductive filler than the second paste.
- the first conductive elastomer layer 12a is closer to the conductive fiber fabric layer 11 than the second conductive elastomer layer 12b, and has a thinner concentration of conductive filler 121.
- this conductive elastomer layer 12 in the modified example is an example of a conductive elastomer layer having a region where the concentration of the conductive filler becomes thinner as it approaches the conductive fiber fabric layer.
- This conductive elastomer layer 12 has a higher concentration of conductive filler 121 on the side farther away from the conductive fiber fabric layer 11 and closer to the body of the wearer P. Therefore, this conductive elastomer layer 12 contains a large amount of conductive filler 121 in the parts that are more easily exposed to impact, friction, etc. and easily peeled off, so it is more resistant to impact, friction, etc. than a layer with a uniform concentration. Expected to show gender.
- Example> ⁇ Experiment example> ⁇ Experiment A (simulated laundry experiment)> ⁇ Sample> The inventors of the present invention conducted an experiment (hereinafter referred to as Experiment A) in which a sample was subjected to a treatment simulating washing, and the appearance of the sample before and after the treatment was photographed and evaluated.
- the samples used in Experiment A were one consisting only of AGPoss (registered trademark, the same hereinafter) manufactured by Mitsufuji Co., Ltd.
- sample A1 (hereinafter referred to as sample A1), and one consisting only of AGPoss (registered trademark, the same hereinafter) manufactured by Mitsufuji Co., Ltd., and one consisting only of AGPoss (hereinafter referred to as sample A1) manufactured by Mitsufuji Co., Ltd.;
- sample A2 A sample (hereinafter referred to as sample A2) printed (coated and dried) with a registered trademark (the same applies hereinafter) was used.
- AGPoss is an example of the conductive fiber fabric layer 11.
- DuraQ is an example of the conductive elastomer layer 12.
- AGPoss used was a nylon polyurethane elastic fiber to which 10% by mass or more of silver was added by plating.
- DuraQ used a paste-like product in which silicone rubber was dissolved in a hydrocarbon solvent such as decane or tetradecane, and silver powder was added and mixed so that the solid content concentration was about 70% by mass. there was.
- Sample A2 was formed by applying a conductive paste in a direction substantially perpendicular to the grain of the AGPoss fibers and drying it. Sample A2 has DuraQ formed on 1.3 cm square of the surface of AGPoss. The concentration of the conductive filler in the conductive paste was 86% by mass, and the amount of paste adhered was 39.5 mg/cm 2 (milligrams per square centimeter).
- FIG. 12 is a flowchart showing the flow of an experiment on the influence of a load on an electrode by simulating washing.
- the experimenter performed the following steps S101 to S105 to apply a load simulating washing to the sample.
- the experimenter determines whether or not the sample has been processed a predetermined number of times (step S101), and if it is determined that the process has been processed the predetermined number of times (step S101; YES), the sample is placed under a scanning electron microscope (SEM). :Scanning Electron Microscope) and evaluated it (Step S102).
- SEM scanning electron microscope
- step S101 the experimenter repeated the processes from step S103 to step S105 while determining that the process had not been performed the prescribed number of times (step S101; NO).
- the experimenter first stretched and contracted the sample in both the vertical and horizontal directions 300 times at a stretching ratio of 50% (step S103).
- the stretch ratio is the percentage of the length increased by stretching with respect to the length of the sample under no load. In other words, in this stretching experiment, the sample is stretched up to 1.5 times its length.
- the experimenter immersed the sample in the linen liquid and stirred it for 20 hours (step S104).
- the linen liquid was prepared by adding 1.5 ml of hydrogen peroxide and 1.5 ml of a 30 w/v% aqueous sodium hydroxide solution to 1 liter of water.
- the temperature of the linen liquid is maintained at 85°C. Note that in the present invention, w/v% indicates the ratio of mass (grams) to a total volume of 100 milliliters.
- step S105 the experimenter dried the sample at 110° C. for 20 minutes.
- FIG. 13 is a photograph of the surface of untreated sample A1.
- FIG. 14 is a photograph of a cross section of untreated sample A1. Since these are unprocessed, the specified number of times mentioned above is 0. As shown in FIGS. 13 and 14, in the untreated state, no damage to the silver plating formed on the surface of the fibers was observed in sample A1.
- FIG. 15 is a photograph of the surface of sample A1 treated five times.
- FIG. 16 is a photograph of a cross section of sample A1 that has been treated five times. The prescribed number of times is five. As shown in FIGS. 15 and 16, damage to the silver plating was observed in sample A1 by repeating the process from step S103 to step S105 described above five times.
- FIG. 17 is a photograph of the surface of untreated sample A2.
- FIG. 18 is a photograph of a cross section of untreated sample A2. Since these are unprocessed, the specified number of times mentioned above is 0. As shown in FIGS. 17 and 18, no damage was observed in the silver plating on the fiber surface of sample A2 in the untreated state. Further, since the surface of sample A2 was covered with DuraQ, which is an example of the conductive elastomer layer 12, the shape of the AGPoss fibers, which is an example of the conductive fiber fabric layer 11, was not visually recognized. In addition, as shown in FIG.
- This soaked layer 13 is a layer in which DuraQ is soaked in AGPoss fibers.
- FIG. 19 is a photograph of the surface of sample A2 treated five times.
- FIG. 20 is a photograph of a cross section of sample A2 that has been treated five times. The prescribed number of times is five. As shown in FIGS. 19 and 20, no damage to the silver plating was observed in sample A2 even after the above-described treatment was repeated five times. Even after these five treatments, the above-mentioned immersion layer 13 had not disappeared.
- Experiment B electrode durability experiment
- Experiments have shown that the electrode 1 described above has improved durability against washing because it has the conductive elastomer layer 12.
- the inventors of the present application conducted an experiment (hereinafter referred to as Experiment B) in which a sample was subjected to a treatment simulating washing and the resistance to the treatment was evaluated. This resistance was evaluated by measuring the sheet resistance of the sample at each treatment time.
- Table 1 is a table in which changes in sheet resistance of the electrode 1 according to the present invention are recorded for each washing time.
- sample B2 shows the sheet resistance when electrode 1 was washed with a commercially available chlorine bleach.
- the electrode 1 in sample B2 is obtained by printing (coating and drying) the above-mentioned DuraQ on the surface of the above-mentioned AGPoss.
- sample B1 shows the sheet resistance when an electrode having the same structure as the conductive fiber fabric layer 11 described above was washed with a commercially available chlorine bleach.
- the electrode in sample B1 is composed only of the above-mentioned AGPoss.
- N/D indicates non-detection.
- sample B2 that is, electrode 1 according to the present invention
- sample B1 that is, the electrode without the conductive elastomer layer 12
- the sheet resistance was no longer detected after 60 minutes.
- the conductive elastomer layer 12 protects the conductive fiber fabric layer 11 and prevents the conductive material from peeling off due to friction, impact, etc. during washing.
- the conductive fiber fabric layer 11 is disposed below (that is, on the outside) of the conductive elastomer layer 12. Therefore, even if the conductive elastomer layer 12 breaks, the conductive fiber fabric layer 11 electrically connected to each broken conductive elastomer layer 12 is protected by the conductive elastomer layer 12. The conductivity of electrode 1 is maintained.
- the sheet resistance of the conventional electrode was 1.34 ⁇ 10 ⁇ 1 ⁇ / ⁇ .
- the sheet resistance of the electrode 1 is 3.40 ⁇ 10 ⁇ 2 ⁇ / ⁇ .
- the sheet resistance of the conventional electrode was about 1 ⁇ 10 -1 ⁇ / ⁇
- the sheet resistance of the electrode 1 according to the present invention was about 1 ⁇ 10 -3 ⁇ / ⁇ . It has improved to about ⁇ / ⁇ . That is, the electrode 1 has a lower sheet resistance than conventional electrodes. This is thought to be due to the effect of the immersion layer 13 in addition to the effect of the conductive elastomer layer 12.
- Experiment C (actual machine linen washing experiment)> The inventors of the present application conducted an experiment (hereinafter referred to as Experiment C) in which the samples were actually washed, the surface resistance values of the samples were measured each time the samples were washed, and the surface resistance values were evaluated.
- the washing in Experiment C was carried out at a preliminary washing temperature of 40°C and an actual washing temperature of 80°C for 10 minutes.
- a commercial washing machine SWX-60WU manufactured by Tokyo Rinsenki Kikai Seisakusho was used.
- As detergent 300 ml of 30 w/v % sodium hydroxide was used for each wash. It was expected that the pH would be 10 by using this detergent.
- 300 ml of 35 w/v % hydrogen peroxide was used for each wash. Drying performed after each wash was performed by heating the sample at 80° C. for 13 minutes.
- Table 2 is a table in which the surface resistance values of the electrodes are recorded for each number of times the clothing C according to the present invention was washed.
- sample C2 shows the surface resistance value of electrode 1 when clothing C was washed in an actual linen machine.
- the electrode 1 in sample C2 is obtained by coating and drying the above-mentioned DuraQ on the surface of the above-mentioned AGPoss, and its thickness is equivalent to six masks.
- DuraQ used here expresses the thickness in units called masks. This mask has layers each having a thickness of 125 ⁇ m (micrometers). Therefore, since this sample C2 is equivalent to six masks, it has a DuraQ layer (conductive elastomer layer 12) with a thickness of 750 ⁇ m (micrometers). Further, in this sample C2, a conductive paste having a conductive filler concentration of 71% by mass was used as a conductive paste which is a precursor of DuraQ.
- sample C1 shows the surface resistance value of the electrode when clothing provided with an electrode having the same configuration as the conductive fiber fabric layer 11 described above was washed using an actual linen machine.
- the electrode in sample C1 is composed only of the above-mentioned AGPoss.
- O/L indicates that the upper limit of measurement was exceeded.
- FIG. 21 is a graph showing Table 2 mentioned above.
- the reference line Q is a line indicating a surface resistance value of 1.0 ⁇ (ohm), and indicates the quality standard of the electrode. If the surface resistance value is lower than this reference line Q, the electrode satisfies the quality standards. On the other hand, if a surface resistance value of 1.0 ⁇ (ohm) or more indicated by this reference line Q is measured, the electrode does not meet the quality standards.
- the graph shown by the broken line in FIG. 21 represents the measurement results of sample C1 in Table 2.
- sample C1 no longer satisfies the quality standards after being washed 10 times, and after being washed more than 30 times, the surface resistance value exceeds the upper limit of measurement.
- sample C1 made of only AGPoss which is an example of the conductive fiber fabric layer 11, no longer satisfies the quality standards after just 10 washes.
- the graph shown by the solid line in FIG. 21 represents the measurement results of sample C2 in Table 2.
- sample C2 met the quality standards even after being washed 60 times, and did not meet the quality standards until it was washed more than 70 times.
- sample C2 which is an example of electrode 1 of the present invention, satisfies the quality standards even after washing 60 times.
- Electrode 11... Conductive fiber fabric layer, 110... Surface, 111... Conductive composite yarn, 1110... Elastic fiber, 1111... Conductive fiber, 1111a... Lower winding thread, 1111b... Upper winding thread, 12... Conductive elastomer layer , 120... Elastomer composition, 121... Conductive filler, 12a... First conductive elastomer layer, 12b... Second conductive elastomer layer, 13... Dipping layer, 2... Insulating fiber fabric, 21... Insulating fiber, F1 ...Detection area.
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Abstract
Description
<被服の外観>
図1は、本実施形態に係る被服Cの外観を示す図である。被服Cは、着用者Pに着用され、その身体に接触してその生体電位を検出する。
図2は、被服Cの検出領域F1における断面の例を示す図である。図2に示す通り、被服Cは、検出領域F1において電極1と、絶縁性繊維生地2とを有する。電極1は、着用者Pの身体に接触するように被服Cにおいて検出領域F1の内側に設けられている。したがって、この被服Cは、着用者に着用される被服素材と、被服素材の表面のうち、着用時に着用者の身体に接触する位置に設けられている電極と、を有する被服の例である。
このシリカ粒子は、比表面積が10~400m2/gであることが好ましく、20~400m2/gであることがより好ましい。また、そのメディアン径D50が1~100nmであることが好ましく、5~20nmであることがより好ましい。シリカ粒子として、かかる比表面積およびメディアン径の範囲内であるものを用いることにより、上述したシリカ粒子としての機能を顕著に発揮させることができる。
なお、シリカ粒子の粒径は、たとえば、ペーストあるいはこの硬化物について透過型電子顕微鏡等で観察の上、画像解析を行い、任意に選んだシリカ粒子200個の平均値として定義することができる。
シリカ粒子としては、特に限定されないが、例えば、ヒュームドシリカ、焼成シリカ、沈降シリカ等を用いることができる。
なお、シリカ粒子は、1種のみを単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
シリカ粒子の含有量を上記下限値以上、上限値以下とすることにより、ペーストの硬化物が適度な機械的強度を持つことができる。また、シリカ粒子の含有量を上記上限値以下とすることにより、硬化物が適度な導電特性を持つことができる。
なお、この電極1は、(1)導電性繊維生地層11を絶縁性繊維生地2の少なくとも一方の面に形成する、(2)導電性繊維生地層11の内側の面110にペーストを塗布する、(3)ペーストを乾燥させて導電性エラストマー層12(及び浸漬層13)を形成する、という順序で作成されたが、電極1の作成工程はこれに限らない。電極1は、例えば、(2)→(1)→(3)の順序で作成されてもよいし、(2)→(3)→(1)の順序で作成されてもよい。
また、(1)の工程は、上述した通り、導電性繊維生地層11を絶縁性繊維生地2と一体に形成するものに限らない。したがって、例えば、電極1は、(2)導電性繊維生地層11の内側の面110にペーストを塗布してから、(1)導電性繊維生地層11を絶縁性繊維生地2の少なくとも一方の面に縫い付けて、(3)ペーストを乾燥させて導電性エラストマー層12を形成する、という工程で作成されてもよい。
本実施形態において、検出の目的とする生体情報は心電であるため、筋電位はノイズになる。例えば、大胸筋、腹直筋等に近い部位に導電性繊維生地層11を設けると、筋電位が影響して心電を測定し難い。そのため電極1は、被服Cにおいて着用者Pの胸部と腹部との間であって、大胸筋及び腹直筋等の筋電位からの影響を受け難い部位に接する検出領域F1に設けられる。
以上が実施形態の説明であるが、この実施形態の内容は以下のように変形し得る。また、以下の変形例を組合せてもよい。
上述した実施形態において、電極1の導電性繊維生地層11は、導電性繊維を含む糸として導電性複合糸111を用いていたが、この糸は複合糸に限らない。導電性繊維生地層11は、例えば、導電性繊維1111がそのまま用いられてもよい。導電性繊維生地層11は、例えば、ナイロンに銀めっきを施した糸である導電性繊維を、ポリウレタン弾性繊維に編み込んで形成された繊維生地であってもよい。
上述した実施形態、及び変形例において、導電性繊維生地層11は、導電性繊維を含む糸を編み込んで形成されていたが、導電性を有する繊維生地であればよい。導電性繊維生地層11は、導電性がない絶縁性の繊維生地の面、又は導電性が一定水準に満たない非導電性の繊維生地の面に、導電性物質を形成させた繊維生地であってもよい。この導電性物質の形成は、例えば、メッキによる皮膜析出等により行われる。
上述した実施形態において、導電性エラストマー層12は、一種類のペーストが塗布・乾燥されることにより形成されていたが、二種類以上のペーストが順次、塗布されることによって形成されてもよい。
<実験A(模擬洗濯実験)>
<試料>
本願の発明者らは、洗濯を模擬した処理を試料に対して施し、その処理前後の試料の外観を撮影してそれぞれ評価する実験(以下、実験Aという)を行った。実験Aに供される試料は、ミツフジ株式会社製のAGPoss(登録商標、以下同じ)のみで構成されるもの(以下、試料A1という)、及び、AGPossの表面に住友ベークライト株式会社製のDuraQ(登録商標、以下同じ)を印刷(塗布、乾燥)したもの(以下、試料A2という)を用いた。ここで、AGPossは、導電性繊維生地層11の例である。また、DuraQは、導電性エラストマー層12の例である。この実験Aで、AGPossは、ナイロン・ポリウレタン弾性繊維に10質量%以上の銀をめっき処理により付加したものを用いた。また、この実験Aで、DuraQは、シリコーンゴムをデカン、テトラデカン等の炭化水素系溶剤に溶解し、銀粉を加えて混合し、固形分濃度が約70質量%となったペースト状のものを用いた。
図12は、洗濯を模擬した負荷による電極への影響実験の流れを示すフロー図である。実験者は、以下のステップS101からステップS105を行って、試料に対し、洗濯を模擬した負荷を与えた。
図13は、未処理の試料A1の表面を撮影したものである。図14は、未処理の試料A1の断面を撮影したものである。これらは、未処理であるため、上述した規定回数は0である。図13、及び図14に示す通り、未処理の状態において、試料A1に繊維の表面に形成された銀めっきの損傷等は認められない。
上述した電極1は、導電性エラストマー層12を有するため、洗濯に対する耐久性が向上していることが実験により示されている。本願の発明者らは、洗濯を模擬した処理を試料に対して施し、その処理に対する耐性を評価する実験(以下、実験Bという)を行った。この耐性は、試料のシート抵抗を処理時間ごとに測定することで評価された。
本願の発明者らは、試料を実際に洗濯して、その洗濯回数ごとに試料の表面抵抗値を測定し、それらを評価する実験(以下、実験Cという)を行った。
Claims (7)
- 導電性を有する繊維生地である導電性繊維生地層と、
前記導電性繊維生地層の少なくとも一方の面に形成された、エラストマー組成物及び導電性フィラーを含む導電性エラストマー層と、
を有する電極。 - 前記導電性繊維生地層は、導電性繊維を含む糸を編み込んで形成される
請求項1に記載の電極。 - 前記糸は、前記導電性繊維を弾性繊維に巻きつけてなる導電性複合糸である
請求項2に記載の電極。 - 前記導電性繊維生地層は、電気を絶縁する絶縁性繊維に前記糸を編み込んで形成される
請求項2又は3に記載の電極。 - 前記導電性繊維生地層の前記少なくとも一方の面は、電気を絶縁する絶縁性繊維により形成される絶縁性繊維生地に導電性皮膜を析出させた導電性皮膜層を有する
請求項1に記載の電極。 - 前記導電性繊維生地層の前記少なくとも一方の面は、前記エラストマー組成物及び前記導電性フィラーが浸漬された浸漬層を有する
請求項1から3、又は5のいずれか一項に記載の電極。 - 前記導電性繊維生地層の前記少なくとも一方の面は、前記エラストマー組成物及び前記導電性フィラーが浸漬された浸漬層を有する
請求項4に記載の電極。
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|---|---|---|---|---|
| CN202397461U (zh) * | 2012-01-04 | 2012-08-29 | 石荣玉 | 外伤病人心电导联装置 |
| JP2018019762A (ja) * | 2016-08-01 | 2018-02-08 | 帝人株式会社 | センサシーツ |
| JP2019050936A (ja) * | 2017-09-13 | 2019-04-04 | 東洋紡株式会社 | 身体装着具 |
| WO2020013323A1 (ja) * | 2018-07-13 | 2020-01-16 | 東洋紡株式会社 | 衣服型電子機器およびその製造方法 |
| JP2021112559A (ja) * | 2020-01-16 | 2021-08-05 | ピーレンケンパー・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | 電気刺激又は診断機器のデータ検出のための、少なくとも1つの電極ユニットを有する装置 |
| JP2021121353A (ja) * | 2017-10-20 | 2021-08-26 | ミツフジ株式会社 | 衣服、導電性複合糸、及び使い切り衣服 |
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| JP6926500B2 (ja) * | 2016-02-12 | 2021-08-25 | 東洋紡株式会社 | 衣服型電子機器 |
| JP7215430B2 (ja) * | 2017-11-17 | 2023-01-31 | 東洋紡株式会社 | 生体情報計測用衣服および伸縮性積層シート |
| US20240237933A1 (en) * | 2020-09-29 | 2024-07-18 | Toray Industries, Inc. | Bioelectrode |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202397461U (zh) * | 2012-01-04 | 2012-08-29 | 石荣玉 | 外伤病人心电导联装置 |
| JP2018019762A (ja) * | 2016-08-01 | 2018-02-08 | 帝人株式会社 | センサシーツ |
| JP2019050936A (ja) * | 2017-09-13 | 2019-04-04 | 東洋紡株式会社 | 身体装着具 |
| JP2021121353A (ja) * | 2017-10-20 | 2021-08-26 | ミツフジ株式会社 | 衣服、導電性複合糸、及び使い切り衣服 |
| WO2020013323A1 (ja) * | 2018-07-13 | 2020-01-16 | 東洋紡株式会社 | 衣服型電子機器およびその製造方法 |
| JP2021112559A (ja) * | 2020-01-16 | 2021-08-05 | ピーレンケンパー・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | 電気刺激又は診断機器のデータ検出のための、少なくとも1つの電極ユニットを有する装置 |
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| See also references of EP4516225A4 |
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| EP4516225A4 (en) | 2025-08-06 |
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