WO2023190837A1 - Solid-state imaging device and method for manufacturing same - Google Patents
Solid-state imaging device and method for manufacturing same Download PDFInfo
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- WO2023190837A1 WO2023190837A1 PCT/JP2023/013112 JP2023013112W WO2023190837A1 WO 2023190837 A1 WO2023190837 A1 WO 2023190837A1 JP 2023013112 W JP2023013112 W JP 2023013112W WO 2023190837 A1 WO2023190837 A1 WO 2023190837A1
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- Prior art keywords
- light shielding
- shielding material
- solid
- state imaging
- imaging device
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/10—Integrated devices
- H10F39/12—Image sensors
Definitions
- the present invention relates to a solid-state imaging device and a manufacturing method thereof.
- Solid-state imaging devices that make up image sensors such as CMOS sensors and CCD sensors are used in digital cameras and smartphones, and in recent years, with the spread of surveillance cameras in automobiles and factories, their usage has increased and they have also become smaller. ⁇ Higher definition is increasingly required.
- a solid-state imaging device has, for example, a hollow structure in which a semiconductor substrate having a pixel area and a glass substrate are bonded together with an adhesive.
- optical noise specifically, flare, ghost, etc.
- a method has been taken to suppress the intrusion of light into areas other than the imaging area of a solid-state imaging device by forming a light shielding material on a glass substrate (for example, Patent Document 1 reference).
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a solid-state imaging device and a method for manufacturing the same that can suppress reflections in a light-shielding material while suppressing the generation of optical noise. .
- the present invention includes the following aspects.
- a solid-state imaging device comprising a base material, a frame, a frame-shaped light shielding material, and a transparent substrate in this order,
- the base material includes a semiconductor substrate provided with a pixel area,
- the frame is arranged to surround the pixel area, When the light shielding material and the pixel area are viewed from the transparent substrate side, the minimum distance between the light shielding material and the pixel area is more than 100 ⁇ m, and the maximum distance between the light shielding material and the pixel area is 1600 ⁇ m or less.
- the base material further includes a mounting board on which the semiconductor substrate is mounted,
- the frame is a frame-like member,
- the frame member is arranged to surround the semiconductor substrate,
- the frame is made of a cured adhesive, The solid-state imaging device according to [1], wherein the base material and the light shielding material are bonded to each other via the frame.
- a method for manufacturing a solid-state imaging device comprising: A method for manufacturing a solid-state imaging device, comprising forming the light shielding material on one main surface of the transparent substrate by photolithography.
- a solid-state imaging device and a method for manufacturing the same that can suppress reflection of a light shielding material while suppressing the generation of optical noise.
- FIG. 1 is a plan view showing an example of a solid-state imaging device according to the present invention.
- 2 is a sectional view taken along line II-II in FIG. 1.
- FIG. 3 is a partially enlarged sectional view of the solid-state imaging device shown in FIG. 2.
- FIG. 7 is a partially enlarged sectional view showing another example of the solid-state imaging device according to the present invention.
- FIG. 3 is a cross-sectional view showing another example of the solid-state imaging device according to the present invention.
- FIG. 3 is a cross-sectional view showing another example of the solid-state imaging device according to the present invention.
- FIG. 2 is a partially enlarged plan view showing an example of a photomask.
- a “polysiloxane compound” is a compound having a polysiloxane structure having siloxane units (Si--O--Si) as constituent elements.
- examples of the polysiloxane structure include a chain polysiloxane structure (specifically, a linear polysiloxane structure, a branched polysiloxane structure, etc.) and a cyclic polysiloxane structure.
- Alicyclic epoxy group refers to a functional group formed by bonding one oxygen atom to two adjacent carbon atoms among the carbon atoms constituting an alicyclic structure, for example, 3 , 4-epoxycyclohexyl group, etc.
- alkali-soluble group refers to a functional group that increases solubility in an alkaline solution by interacting with or reacting with an alkali.
- si-cured state refers to a state in which the degree of curing can be further increased by a subsequent process (for example, a heating process).
- 10 measurement points were randomly selected from an electron microscope image of a cross-section of the solid-state imaging device cut in the thickness direction. It is an arithmetic mean value of 10 measured values obtained by measuring the thickness at 10 measurement points.
- the "principal surface" of a layered object refers to a surface perpendicular to the thickness direction of the layered object.
- the compound and its derivatives may be collectively referred to by adding "system” after the compound name.
- a polymer name when expressed by adding "system” after the compound name, it means that the repeating unit of the polymer is derived from the compound or its derivative.
- acrylic and methacrylic may be collectively referred to as "(meth)acrylic”.
- acryloyl and methacryloyl may be collectively referred to as "(meth)acryloyl.”
- the components, functional groups, etc. illustrated in this specification may be used alone, or two or more types may be used in combination, unless otherwise specified.
- the solid-state imaging device includes a base material, a frame, a frame-shaped light shielding material, and a transparent substrate in this order.
- the base material includes a semiconductor substrate provided with a pixel area.
- the frames are arranged to surround the pixel area.
- the minimum distance between the light shielding material and the pixel area is more than 100 ⁇ m.
- the maximum distance between the light shielding material and the pixel area is 1600 ⁇ m or less.
- minimum interval means the minimum interval between the inner circumference of the light shielding material and the outer circumference of the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side.
- maximum interval means the maximum interval between the inner circumference of the light shielding material and the outer circumference of the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side.
- the minimum distance between the light shielding material and the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side may be referred to as “minimum distance S min “ or "S min .”
- the maximum distance between the light shielding material and the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side may be described as “maximum distance S max " or "S max ".
- the solid-state imaging device can suppress reflections in the light shielding material while suppressing the generation of optical noise.
- the reason is assumed to be as follows.
- the solid-state imaging device according to the first embodiment has S max of 1600 ⁇ m or less, the light shielding material effectively suppresses light from entering into areas other than the imaging area. This suppresses stray light from entering the pixel area, so the solid-state imaging device according to the first embodiment can suppress the generation of optical noise.
- the solid-state imaging device since S min is more than 100 ⁇ m, when the light shielding material and the pixel area are viewed from the transparent substrate side, a sufficient distance is provided between the light shielding material and the pixel area. ing. Therefore, according to the solid-state imaging device according to the first embodiment, it is possible to suppress reflection of the light shielding material in the image.
- S min is preferably 101 ⁇ m or more, more preferably 120 ⁇ m or more, even more preferably 150 ⁇ m or more, and even more preferably 200 ⁇ m or more. It is even more preferable that it is, and it is particularly preferable that it is 300 ⁇ m or more.
- S max is preferably 1550 ⁇ m or less, more preferably 1500 ⁇ m or less, even more preferably 1450 ⁇ m or less, and 1400 ⁇ m or less. It is even more preferable that the diameter is 1300 ⁇ m or less, 1200 ⁇ m or less, 1100 ⁇ m or less, 1000 ⁇ m or less, 900 ⁇ m or less, 800 ⁇ m or less, 700 ⁇ m or less, or 600 ⁇ m or less.
- S min and S max may be different values or the same value.
- FIG. 1 to be referred to is a plan view (specifically, a plan view of the light shielding material and the pixel area viewed from the transparent substrate side) showing an example of the solid-state imaging device according to the first embodiment.
- 2 is a sectional view taken along the line II-II in FIG. 1.
- 3 is a partially enlarged sectional view of the solid-state imaging device shown in FIG. 2.
- the solid-state imaging device 10 is a laminate including a base material 11, a frame member 12 (frame), a frame-shaped light shielding material 13, and a transparent substrate 14 in this order.
- the base material 11 includes a semiconductor substrate 15 provided with a pixel area 15a, and a mounting substrate 16 on which the semiconductor substrate 15 is mounted.
- the frame member 12 is arranged to surround the pixel area 15a and the semiconductor substrate 15.
- the semiconductor substrate 15 and the mounting substrate 16 are electrically connected via metal wires 18.
- Solder balls 19 are formed on the surface of the mounting board 16 opposite to the semiconductor substrate 15 side.
- the minimum distance S min between the light shielding material 13 and the pixel area 15a is more than 100 ⁇ m. Further, in the solid-state imaging device 10, when the light shielding material 13 and the pixel area 15a are viewed from the transparent substrate 14 side, the maximum distance S max between the light shielding material 13 and the pixel area 15a is 1600 ⁇ m or less.
- the frame member 12 and the light shielding material 13 are bonded together via an adhesive layer 17 (adhesive).
- the adhesive layer 17 is arranged to cover the outer wall surface of the light shielding material 13 and a part of the end surface of the light shielding material 13 on the base material 11 side, and to surround the light shielding material 13.
- the internal space Z surrounded by the base material 11, the frame member 12, the adhesive layer 17, and the transparent substrate 14 may be a sealed space.
- the frame member 12 and the adhesive layer 17 function as a partition wall that prevents moisture and dust from entering the effective pixel area.
- the shape and dimensions of the pixel area 15a are not particularly limited. As shown in FIG. 1, when the pixel area 15a has a rectangular shape, the length of one side of the pixel area 15a is, for example, 1 mm or more and 100 mm or less, preferably 2 mm or more and 80 mm or less, and more preferably 3 mm or more and 50 mm or less. It is as follows.
- the shape of the light shielding material 13 is not particularly limited as long as it is frame-shaped.
- the light shielding material 13 having a square cylindrical structure is shown as an example of a frame shape.
- the light shielding material may have a polygonal cylindrical structure.
- the shape of the inner peripheral side of the corner 13a (see FIG. 1) of the light shielding material 13 must be adjusted. However, it is preferable that the shape is curved.
- the shape of the inner peripheral side of the corner portion 13a of the light shielding material 13 is a curved shape, stress concentration on the corner portion 13a is alleviated during the thermal shock test, and peeling and cracking of the light shielding material 13 can be reduced.
- the radius of curvature of the inner peripheral side of the corner 13a of the light shielding material 13 is 0.1 mm or more and 1.0 mm or less, It is more preferably 0.2 mm or more and 1.0 mm or less, and even more preferably 0.3 mm or more and 1.0 mm or less.
- both the inner and outer circumferential sides of the corner portion 13a of the light shielding material 13 have a curved shape.
- the radius of curvature on the inner and outer circumferential sides of the corner portion 13a may be the same value or may be different values.
- the preferred range of the radius of curvature on the outer peripheral side of the corner portion 13a is the same as the preferred range of the radius of curvature on the inner peripheral side of the corner portion 13a.
- the height H from the pixel area 15a to the transparent substrate 14 is preferably 5000 ⁇ m or less, more preferably 4000 ⁇ m or less.
- the height H from the pixel area 15a to the transparent substrate 14 is the distance between the surface 14a of the transparent substrate 14 on the base material 11 side and the surface of the pixel area 15a.
- the height from the pixel area to the transparent substrate may be simply referred to as "height H".
- the height H is preferably 2000 ⁇ m or more, more preferably 3000 ⁇ m or more.
- the variation in the thickness T of the light shielding material 13 is within 20% of the average thickness of the light shielding material 13, and within 10% of the average thickness of the light shielding material 13. It is more preferable that there be.
- the lower limit of the variation in the thickness T of the light shielding material 13 is not particularly limited, and may be 0%.
- the method for measuring the thickness variation (thickness variation) of the light shielding material is the same method as in the examples described later or a method similar thereto.
- the line width W (see FIG. 3) of the light shielding material 13 is preferably 50 ⁇ m or more and 4000 ⁇ m or less, and 100 ⁇ m or less. More preferably, the thickness is not less than 3000 ⁇ m.
- the line width of a light-shielding material is the line width of the base material side end surface of a light-shielding material.
- the variation in the line width W of the light shielding material 13 is preferably within 30 ⁇ m, and more preferably within 20 ⁇ m.
- the lower limit of the variation in the line width W of the light shielding material 13 is not particularly limited, and may be 0 ⁇ m.
- “variation in line width of the light shielding material (line width variation)” is a value obtained by subtracting the minimum value of the line width of the light shielding material from the maximum value of the line width of the light shielding material.
- the variation in line width of a light shielding material having a polygonal shape in plan view is the value obtained by subtracting the minimum value of line width from the maximum value of line width on one randomly selected side.
- the method for measuring the variation in line width of the light shielding material is the same method as in the examples described later or a method similar thereto.
- the transmittance of light at a wavelength of 800 nm of the light shielding material 13 is preferably 5% or less, more preferably 4% or less, and 3% or less. More preferably.
- the lower limit of the transmittance of the light shielding material 13 for light having a wavelength of 800 nm is not particularly limited, and may be 0%.
- the light shielding material 13 contains a black pigment or black dye, the transmittance of the light shielding material 13 for light having a wavelength of 800 nm tends to be low. Therefore, in order to further suppress the occurrence of optical noise, it is preferable that the light shielding material 13 contains a black pigment or a black dye.
- the angle TA (see FIG. 3) formed by the surface 14a of the transparent substrate 14 on the base material 11 side and the outer wall surface 13b of the light shielding material 13 must be The angle is preferably less than 90°, more preferably 85° or less. In the following description, the angle (angle TA in FIG.
- the taper angle is less than 90°, when bonding the light shielding material 13 and the frame-shaped member 12 (or the base material 11) with adhesive, there is no adhesion between the outer wall surface 13b of the light shielding material 13 and the transparent substrate 14. Since it can be filled with a chemical agent, reliability is improved due to the anchor effect.
- the taper angle is preferably 60° or more.
- the tapered shape of the cross section of the light shielding material 13 does not have to be a linear shape as shown in FIG. 3, but may be a curved shape as shown in FIG. 4.
- a virtual plane VP (see FIG. 4) connecting both ends of the light shielding material 13 in the thickness direction on the outer peripheral side and a surface 14a of the transparent substrate 14 on the base material 11 side.
- the angle TA formed by the angle TA be the taper angle.
- the solid-state imaging device according to the first embodiment is not limited to the above configuration example.
- the solid-state imaging device according to the first embodiment may have a structure in which the frame member is removed from the structure shown in FIG. In this case, the adhesive layer 17 becomes the frame.
- the solid-state imaging device according to the first embodiment may be a chip size package type (CSP type) solid-state imaging device 50 as shown in FIG. 5, or a solid-state imaging device 100 having the structure shown in FIG. There may be.
- CSP type chip size package type
- a solid-state imaging device 50 shown in FIG. 5 does not include the frame member 12 used in the solid-state imaging device 10 described above, but includes an adhesive layer 51 made of a cured adhesive as a frame.
- the base material 11 and the light shielding material 13 are bonded together with an adhesive layer 51 interposed therebetween.
- the solid-state imaging device 50 does not include the mounting board 16 used in the solid-state imaging device 10 described above.
- the semiconductor substrate 15 serves as the base material 11
- the wire 18 used in the solid-state imaging device 10 described above becomes unnecessary.
- the solid-state imaging device 50 has a CSP type structure, which has the advantage that the device can be made smaller.
- the solid-state imaging device 50 does not have a mounting board, it is necessary to electrically connect the semiconductor substrate 15 and the solder balls 19 separately.
- the electrical connection method is not particularly limited, and the connection can be made by known means such as a Si through-silicon via.
- the height H is preferably 120 ⁇ m or less, more preferably 100 ⁇ m or less, and even more preferably 60 ⁇ m or less. Further, in the solid-state imaging device 50, in order to suppress the reflection of foreign matter attached to the transparent substrate 14, the height H is preferably 30 ⁇ m or more. Other aspects of the solid-state imaging device 50 are the same as the solid-state imaging device 10 described above.
- the solid-state imaging device 100 shown in FIG. 6 does not include the frame member 12, but includes an adhesive layer 51 as a frame.
- the base material 11 includes a semiconductor substrate 15 and a mounting board 16, similarly to the solid-state imaging device 10.
- the semiconductor substrate 15 and the light shielding material 13 are bonded to each other via an adhesive layer 51, and the area on the outer peripheral side of the adhesive layer 51 (the area including the wire 18) is sealed with a sealing resin 101. It has been stopped.
- the sealing resin 101 is not particularly limited, but thermosetting resins such as epoxy resins, acrylic resins, and silicone resins are preferable, and epoxy resins are particularly preferable from the viewpoint of the toughness and heat resistance of the resin. From the viewpoint of reducing optical noise, the sealing resin 101 is preferably colored black.
- the height H is preferably 200 ⁇ m or less, and more preferably 150 ⁇ m or less. Further, in the solid-state imaging device 100, in order to suppress the reflection of foreign matter attached to the transparent substrate 14, the height H is preferably 15 ⁇ m or more, and more preferably 30 ⁇ m or more. Other aspects of the solid-state imaging device 100 are the same as the solid-state imaging device 10 described above.
- Transparent substrate 14 As the transparent substrate 14, for example, a glass substrate, a transparent plastic substrate (more specifically, an acrylic resin substrate, a polycarbonate substrate, etc.) can be used, and a glass substrate is preferable from the viewpoint of reliability.
- the type of glass is not particularly limited, but examples include quartz glass, borosilicate glass, and alkali-free glass.
- the thickness of the transparent substrate 14 is, for example, 50 ⁇ m or more and 2000 ⁇ m or less.
- an infrared reflective film (or infrared cut filter), an antireflective film (AR coat), a nonreflective film, a protective film, a reinforced film, a shielding film, a conductive film, an antistatic film, and a low-pass film are applied to the surface of the transparent substrate 14.
- a coating film having a function of a filter, high-pass filter, band-pass filter, etc. may be formed.
- antireflection films and infrared reflective films are preferable because they further reduce optical noise in captured images.
- an antireflection film As a coating film, TiO 2 , Nb 2 O 5 , Ta 2 O 5 , CaF 2 , SiO 2 , Al 2 O 3 , MgS 2 , ZrO 2 , NiO and MgF 2 It is preferable to use a multilayer antireflection film containing one or more inorganic materials selected from the group consisting of:
- These coating films can be provided on one main surface or both main surfaces of the transparent substrate 14. When provided on both main surfaces, the types of coating films may be the same or different. It is also possible to laminate different types of coating films having the same function on one main surface. It is also possible to laminate different types of coatings having different functions on one main surface.
- the number of laminated layers is not particularly limited either, and can be multilayered from several layers to several tens of layers.
- the material of the light shielding material 13 examples include metals such as chromium and black resin.
- a black resin is preferable because it can be formed at low cost, and as the black resin, a photosensitive resin (specifically, a black photosensitive resin) whose line width and thickness can be easily controlled by patterning by photolithography is preferable.
- the light shielding material 13 is preferably composed of a cured product of a photosensitive composition from the viewpoint of patternability, and from the viewpoint of optical noise reduction and patternability, the light-shielding material 13 is preferably composed of a photosensitive composition containing a black colorant. More preferably, it is made of a cured product.
- photosensitive composition that can be used as a material for the light shielding material 13
- examples of the photosensitive composition that can be used as a material for the light shielding material 13 include a photosensitive composition that contains a curable compound having a polymerizable group and a photopolymerization initiator and is alkali-soluble.
- examples of the polymerizable group include cationic polymerizable groups such as an epoxy group, oxetanyl group, vinyl ether group, and alkoxysilyl group, and radically polymerizable groups having an unsaturated bond capable of radical polymerization.
- the cationically polymerizable group is preferably one or more selected from the group consisting of a glycidyl group, an alicyclic epoxy group, and an oxetanyl group; One or more types selected from the group consisting of groups are more preferable.
- Specific examples of the radically polymerizable group include (meth)acryloyl group, vinyl group, and the like.
- the curable compound having a polymerizable group may have both a cationically polymerizable group and a radically polymerizable group, or only one of them, in one molecule. Further, a compound having a cationically polymerizable group and a compound having a radically polymerizable group may be used together.
- the photosensitive composition contains a compound having an alkali-soluble group.
- alkali-soluble group examples include a monovalent organic group represented by the following chemical formula (X1) (hereinafter sometimes referred to as "X1 group”), a divalent organic group represented by the following chemical formula (X2) ( (hereinafter sometimes referred to as "X2 group”), a phenolic hydroxyl group, and a carboxy group is preferred.
- X1 group is a monovalent organic group derived from N-monosubstituted isocyanuric acid.
- X2 group is a divalent organic group derived from N,N'-disubstituted isocyanuric acid.
- the alkali-soluble group is preferably one or more selected from the group consisting of X1 group and X2 group.
- the photosensitive composition preferably contains a polysiloxane compound as a curable compound, and the photosensitive composition has a cyclic polysiloxane structure as the curable compound. It is more preferable to contain a polysiloxane compound.
- Examples of photosensitive compositions containing polysiloxane compounds include polysiloxane compounds (specifically, polysiloxanes having a polymerizable group and an alkali-soluble group in one molecule) described in International Publication No. 2023/008534. a second developable composition containing a compound) and a colorant.
- the colorant contained in the photosensitive composition for forming the light shielding material 13 is preferably a black pigment or a black dye, more preferably a black pigment, and even more preferably carbon black. preferable.
- the amount of colorant in the photosensitive composition is preferably 3 parts by weight or more, and 4 parts by weight or more based on 100 parts by weight of the curable compound. It is more preferable that the amount is at least 5 parts by weight, and even more preferably 5 parts by weight or more. In order to improve patterning properties by photolithography, the amount of colorant in the photosensitive composition is preferably 10 parts by weight or less based on 100 parts by weight of the curable compound.
- semiconductor substrate 15 As a material for the semiconductor substrate 15, for example, a silicon wafer is used. A large number of photodiodes are formed on the semiconductor substrate 15 as light receiving elements, and a color filter layer and a microlens are formed on the photodiodes. The area where the light receiving element is formed is the pixel area 15a.
- the thickness of the semiconductor substrate 15 is, for example, 50 ⁇ m or more and 800 ⁇ m or less.
- mounting board 16 examples include organic materials such as polyimide, polyester, epoxy resin, bismaleimide triazine resin, and phenol resin; structures obtained by impregnating paper, glass fiber nonwoven fabric, etc. with the above organic materials and curing them by heating; alumina, nitride, etc. Examples include substrates made of ceramics such as aluminum, beryllium oxide, and silicon nitride, and among these, glass epoxy substrates and ceramic substrates are preferred. On the surface and inside of the mounting board 16, a circuit having a metal wiring pattern and metal bumps is formed.
- thermosetting resin for example, epoxy resin, etc.
- ceramic or the like
- the frame member 12 may be bonded to the mounting board 16 with an adhesive in advance, or may be formed on the mounting board 16 by molding or the like.
- the adhesive layer 17 and the adhesive layer 51 are composed of cured adhesives.
- adhesives that can be used as materials for the adhesive layer 17 and the adhesive layer 51 include thermosetting adhesives (more specifically, epoxy adhesives, etc.), ultraviolet curable adhesives (more specifically, acrylic adhesives, etc.) agents, etc.).
- epoxy adhesive refers to an adhesive containing a compound having an epoxy group (for example, a compound containing at least two epoxy groups in one molecule) as a main ingredient.
- acrylic adhesive refers to (meth)acrylic acid or its derivatives (more specifically, (meth)acrylic acid ester, etc.), or a polymer of (meth)acrylic acid or its derivatives as the main component. means an adhesive that is
- an epoxy adhesive is preferably used as the material for the adhesive layer 17 and the adhesive layer 51.
- the main agent of the epoxy adhesive is preferably an aromatic epoxy compound having two or more epoxy groups, and bisphenol-based Diglycidyl ether (more specifically, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol S diglycidyl ether, etc.) is more preferred, and bisphenol A diglycidyl ether is even more preferred.
- an imidazole-based curing agent is preferable as the curing agent for the epoxy adhesive.
- the solid-state imaging device plate according to the first embodiment is required. preferably satisfies Condition 1 below, more preferably satisfies Condition 2 below, still more preferably satisfies Condition 3 below, and even more preferably satisfies Condition 4 below.
- Condition 1 The taper angle is less than 90°, and the shape of the inner peripheral side of the corner of the light shielding material is curved.
- Condition 2 Condition 1 above is satisfied, and the transmittance of the light shielding material for light at a wavelength of 800 nm is 5% or less.
- Condition 3 Condition 2 above is satisfied, and the variation in the thickness of the light shielding material is within 10% of the average thickness of the light shielding material.
- Condition 4 Condition 3 above is satisfied, and the variation in line width of the light shielding material is within 20 ⁇ m.
- a light-shielding material is formed on one main surface of a transparent substrate by photolithography using a photosensitive composition.
- the method of patterning the photosensitive composition on one main surface of the transparent substrate using photolithography is not particularly limited, and for example, the method described in International Publication No. 2023/008534, or the method described in International Publication No. 2022/2022/ The method described in No. 210797 can be adopted.
- the light shielding material of the solid-state imaging device according to the first embodiment may be formed using a coating means such as a screen printer or a dispenser.
- a photosensitive composition is applied onto a transparent substrate to form a film (coating film) made of the photosensitive composition.
- the coating method at this time is not particularly limited, and for example, general coating methods such as spin coating and slit coating can be used.
- the coating film is heated to remove the solvent in the coating film.
- the heating temperature of the coating film can be set appropriately, but is preferably 60°C or higher and 200°C or lower.
- the cumulative exposure amount during exposure is not particularly limited, but is preferably 1 mJ/cm 2 or more and 20,000 mJ/cm 2 or less, more preferably 1,000 mJ/cm 2 or more and 15,000 mJ/cm 2 or less.
- baking may be performed at a predetermined temperature if necessary to advance the curing reaction while maintaining the semi-cured state of the coating film.
- the exposed coating film is developed.
- the method of developing the coating film is not particularly limited. For example, by bringing an alkaline developer into contact with the coating film by dipping or spraying, and dissolving and removing the non-exposed areas, the coating film on the transparent substrate is patterned in a semi-cured state, and the semi-cured light-shielding A transparent substrate (hereinafter sometimes referred to as "sample 1") on which a plurality of materials are provided is obtained.
- the alkaline developer commonly used alkaline developers can be used without particular limitation.
- alkaline developers include organic alkali aqueous solutions such as tetramethylammonium hydroxide (TMAH) aqueous solution and choline aqueous solution; potassium hydroxide aqueous solution, sodium hydroxide aqueous solution, potassium carbonate aqueous solution, sodium carbonate aqueous solution, lithium carbonate aqueous solution, etc.
- TMAH tetramethylammonium hydroxide
- Examples include inorganic alkali aqueous solutions. From the viewpoint of increasing the contrast between exposed areas and non-exposed areas, the alkali concentration is preferably 25% by weight or less, more preferably 10% by weight or less, and even more preferably 5% by weight or less.
- Alcohol or a surfactant may be added to the alkaline developer for the purpose of adjusting the dissolution rate or the like. Further, after the coating film is brought into contact with the alkaline developer, the coating film may be washed with water. When washing the coating film with water, it is preferable to remove water on the surface of the coating film with compressed air after washing with water.
- the above-mentioned taper angle can be adjusted by changing the development time of the coating film (for example, the time of immersion in a developer).
- the light shielding material is cured by heating the sample 1 at a temperature of, for example, 150° C. or more and 250° C. or less.
- a transparent substrate hereinafter sometimes referred to as "sample 2" provided with a plurality of light shielding materials made of a cured product of the photosensitive composition is obtained.
- a laminate having a transparent substrate and a light-shielding material (one light-shielding material) formed on one main surface of this transparent substrate is obtained. (hereinafter sometimes referred to as "transparent substrate with light shielding material”) is obtained.
- Solid-state imaging device formation process Next, the obtained transparent substrate with a light-shielding material and a base material (or frame-shaped member) are laminated with an adhesive interposed therebetween, and then the adhesive is cured. In the case of the above lamination, the layers are laminated so that an adhesive is interposed between at least a portion of the base material side end surface of the light shielding material and the base material (or the frame-shaped member). Next, solder balls are formed on the surface of the base material opposite to the transparent substrate side, thereby obtaining the solid-state imaging device according to the first embodiment.
- solution S2 was heated to a temperature of 105°C, and solution S1 was dropped into solution S2 over 3 hours. After stirring for a minute, solution S3 was obtained. Note that when the reaction rate of alkenyl groups of the compound contained in the obtained solution S3 was measured by 1 H-NMR, the reaction rate was 95% or more.
- solution S4 was dropped into solution S3 over 1 hour while heating solution S3 to a temperature of 105°C, and after the dropwise addition was completed, the temperature was maintained at 105°C. After stirring for 30 minutes, solution S5 was obtained. Note that when the reaction rate of alkenyl groups of the compound contained in the obtained solution S5 was measured by 1 H-NMR, the reaction rate was 95% or more.
- the curable compound P1 has a plurality of cationic polymerizable groups (specifically, alicyclic epoxy groups) and a plurality of alkali-soluble groups (specifically, the X2 group) in one molecule, and It was a polysiloxane compound with a cyclic polysiloxane structure in its chain.
- ⁇ Preparation of photosensitive composition 100 g of solution SP1 (solution SP1 prepared by the above procedure), 15 g of 3',4'-epoxycyclohexylmethyl 3,4-epoxycyclohexane carboxylate ("Celoxide (registered trademark) 2021P” manufactured by Daicel), and 21 g After mixing a photocationic polymerization initiator ("SP-606” manufactured by ADEKA Corporation), 1.5 g of 9,10-dipropoxyanthracene, and 4 g of carbon black (“MA100” manufactured by Mitsubishi Chemical Corporation), The viscosity was adjusted to be suitable for coating using propylene glycol 1-monomethyl ether 2-acetate to obtain a photosensitive composition PS1.
- Example 2 Coating film formation process
- the photosensitive composition PS1 was applied onto a glass substrate (thickness: 0.7 mm) as a transparent substrate using a spin coater, and a coating film composed of the photosensitive composition PS1 was formed on the glass substrate.
- a laminate was obtained.
- the first laminate was heated for 10 minutes on a hot plate heated to a temperature of 125°C.
- the coating film was exposed (specifically, soft contact exposure) by irradiating the coating film of the heated first laminate with light under the condition of 10000 mJ/cm 2 .
- the photomask 200 used had a plurality of transparent regions 201 arranged in a grid pattern. Regarding the dimensions of the light-transmitting area 201, the length L1 in the longitudinal direction (horizontal direction in FIG. 7) was 15.6 mm, and the length L2 in the transverse direction (vertical direction in FIG. 7) was 11 mm. .
- the line width W 1 (hereinafter simply referred to as “line width W 1 ") of the thin line extending in the transverse direction is 2450 ⁇ m, and the line width of the thin line extending in the longitudinal direction is 2450 ⁇ m.
- W 2 (hereinafter simply referred to as “line width W 2 ”) was 2150 ⁇ m.
- the radius of curvature of the inner peripheral side of the four corners of the light-transmitting region 201 (hereinafter referred to as "radius of curvature of the photomask”) was 0.3 mm.
- the first laminate after exposure was heated for 10 minutes on a hot plate heated to a temperature of 95°C, and then left for 60 seconds in an atmosphere at a temperature of 25°C, and then a TMAH aqueous solution as an alkaline developer was applied. (TMAH concentration: 2.38% by weight) for 60 seconds.
- TMAH concentration 2.38% by weight
- the first laminate immersed in the alkaline developer was washed with water for 30 seconds, and then surface moisture was removed with compressed air.
- the coating film on the glass substrate was patterned in a semi-cured state, and a glass substrate (Sample 1) on which a plurality of semi-cured light shielding materials were provided was obtained.
- the thickness of the light shielding material of Sample 1 was 15 ⁇ m.
- Sample 1 was heated in an oven at a temperature of 200°C for 2 hours to cure the light shielding material, thereby producing a glass substrate (Sample 2) provided with a plurality of light shielding materials made of a cured product of the photosensitive composition. ) was obtained.
- a dicing film was temporarily attached to the surface of the glass substrate of Sample 2 on which the light shielding material was not provided.
- sample 2 was cut into a size of 22 mm x 18 mm for each light shielding material, and then the dicing film was peeled off and the transparent substrate with light shielding material of Example 2 (sample 2 in pieces) was cut. Obtained.
- a second laminate was obtained by laminating the obtained transparent substrate with a light shielding material and a base material via an epoxy adhesive. Note that during lamination, the epoxy adhesive was interposed between a part of the base material side end surface of the light shielding material and the base material. Further, the amount of the epoxy adhesive used was adjusted so that the height H (see FIG. 2) after curing the epoxy adhesive was 3000 ⁇ m.
- a semiconductor substrate size: 14 mm x 9 mm
- a pixel area size: 10 mm x 6 mm
- a mounting board size: 22 mm x 18 mm
- a base material was used in which the electrode pads on the semiconductor substrate and the electrode pads on the mounting substrate were electrically connected via metal wires.
- the epoxy adhesive used contains bisphenol A diglycidyl ether as a base agent, an imidazole hardener as a hardening agent, and the weight ratio of the base agent and hardener (main agent/hardener) is 100/3. It was a thermosetting adhesive.
- the solid-state imaging device of Example 2 had a structure in which the frame member was removed from the solid-state imaging device shown in FIG.
- Example 1 and 3 to 5 were prepared in the same manner as in Example 2, except that the line width W 1 and line width W 2 of the photomask used in the exposure process were as shown in Table 1 below. , transparent substrates with light shielding materials of Comparative Examples 1 and 2, and solid-state imaging devices of Example 1, Examples 3 to 5, Comparative Examples 1 and 2 were obtained, respectively.
- Example 6 and 8 to 10 In the development process, the time (development time) for immersing the first laminate in the TMAH aqueous solution was 45 seconds for Example 6, 50 seconds for Example 8, 75 seconds for Example 9, and 75 seconds for Example 10. Transparent substrates with light-shielding materials in Examples 6 and 8 to 10 and solid-state imaging devices in Examples 6 and 8 to 10 were obtained in the same manner as in Example 2, except that the time was changed to 90 seconds.
- Example 7 A transparent substrate with a light-shielding material of Example 7 and a solid-state imaging device of Example 7 were obtained in the same manner as in Example 2, except that the steps from the coating film formation step to the development step were performed as described below.
- Example 7 (From the coating film forming step to the developing step of Example 7) One set of operations from the coating film forming step to the developing step was performed in the same manner as in Example 2, except that the coating amount of photosensitive composition PS1 was adjusted so that the thickness of the light shielding material after the developing step was 5 ⁇ m. This operation was repeated for 3 sets. As a result, Sample 1 having a light shielding material with a thickness of 15 ⁇ m was obtained.
- Examples 11 to 14 Same as Example 2 except that the radius of curvature of the photomask used in the exposure process was changed to 0.2 mm for Example 12, 0.5 mm for Example 13, and 1.0 mm for Example 14. Transparent substrates with light shielding materials of Examples 12 to 14 and solid-state imaging devices of Examples 12 to 14 were obtained by the method. In addition, in the exposure process, the transparent material with light shielding material of Example 11 was prepared in the same manner as in Example 2, except that a photomask in which the angles of the inner periphery of the four corners of the light-transmitting area 201 were right angles was used. A substrate and a solid-state imaging device were obtained.
- Example 15 A transparent glass substrate (thickness: 0.7 mm) was vacuum-adsorbed on the stage of a screen printing machine, and then photosensitive composition PS1 was applied onto a printing mask with a mesh count of 250 lines/inch.
- the shape and dimensions of the mesh region of the printing mask used were the same as the shape and dimensions of the transparent region of the photomask used in Example 2.
- the printing mask was installed above the glass substrate with a printing height (clearance) of 30 ⁇ m, and the photosensitive composition PS1 was screen printed on the glass substrate at a printing speed of 30 mm/sec.
- a third laminate on which a printed layer was formed was obtained.
- the third laminate was heated for 10 minutes on a hot plate heated to 125°C, and then integrated using a manual exposure machine (“MA-1300” manufactured by Dainihon Kaken Co., Ltd., lamp: high-pressure mercury lamp).
- the printed layer was exposed to light at an exposure amount of 6000 mJ/cm 2 .
- the exposed third laminate was heated for 10 minutes on a hot plate heated to a temperature of 95° C. to obtain a glass substrate (sample 1) provided with a plurality of semi-cured light shielding materials.
- a transparent substrate with a light shielding material and a solid-state imaging device of Example 15 were obtained.
- Example 16 By combining an air pulse dispenser (“ML-808GX” manufactured by Musashi Engineering Co., Ltd.) and a tabletop coating robot ("IMAGE MASTER 350PC SMART” manufactured by Musashi Engineering Co., Ltd.), it is possible to coat a transparent glass substrate (thickness: 0.7 mm).
- the photosensitive composition PS1 was applied to the glass substrate to obtain a fourth laminate in which a coating layer was formed on the glass substrate.
- a program was used that was set to form the same pattern as the light shielding material of Example 2. Further, the coating conditions were that the discharge amount was 0.00001 mL/sec, the discharge time was 0.1 second, and the discharge pressure was 0.3 MPa.
- the fourth laminate was heated for 10 minutes on a hot plate heated to 125°C, and then integrated using a manual exposure machine (“MA-1300” manufactured by Dainihon Kaken Co., Ltd., lamp: high-pressure mercury lamp).
- the coating layer was exposed to light at an exposure amount of 3000 mJ/cm 2 .
- the exposed fourth laminate was heated for 10 minutes on a hot plate heated to 95° C. to obtain a glass substrate (sample 1) provided with a plurality of semi-cured light shielding materials.
- a transparent substrate with a light shielding material and a solid-state imaging device of Example 16 were obtained.
- Example 17 A transparent substrate with a light-shielding material and a solid-state imaging device of Example 17 were obtained in the same manner as in Example 16 except that the discharge rate when applying photosensitive composition PS1 with a dispenser was changed to 0.00002 L/sec. .
- Example 18 First, a photosensitive composition PS2 was obtained in the same manner as the preparation method of the photosensitive composition PS1, except that the amount of carbon black ("MA100" manufactured by Mitsubishi Chemical Corporation) was changed to 6 g. Next, a transparent substrate with a light shielding material and a solid-state imaging device of Example 18 were obtained in the same manner as in Example 2 except that photosensitive composition PS2 was used instead of photosensitive composition PS1.
- Example 19 First, a photosensitive composition PS3 was obtained in the same manner as the method for preparing the photosensitive composition PS1, except that the amount of carbon black ("MA100" manufactured by Mitsubishi Chemical Corporation) was changed to 3 g. Next, a transparent substrate with a light shielding material and a solid-state imaging device of Example 19 were obtained in the same manner as in Example 2 except that photosensitive composition PS3 was used instead of photosensitive composition PS1.
- Example 20 and 21 The line width W 1 and the line width W 2 of the photomask used in the exposure process were as described in Table 2 below, and the height after curing the epoxy adhesive in the solid-state imaging device forming process. The same procedure as in Example 2 was followed except that the amount of epoxy adhesive used was adjusted so that H (see Figure 2) was at the height listed in Table 2 below. A substrate and a solid-state imaging device, and a transparent substrate with a light-shielding material and a solid-state imaging device of Example 21 were obtained, respectively.
- Example 23 The dimensions of the transparent area of the photomask used in the exposure process were set as shown below, the size when cutting sample 2 using a dicing blade was changed to 20 mm x 17 mm, and the size used in the solid-state imaging device formation process was changed.
- the base material was changed as shown below, and the height H after curing the epoxy adhesive in the solid-state imaging device forming process (see Figure 5) was adjusted to the height listed in Table 2 below.
- a transparent substrate with a light-shielding material and a solid-state imaging device of Example 23 were obtained in the same manner as in Example 2, except that the amount of epoxy adhesive used was adjusted. Note that the solid-state imaging device of Example 23 had the structure shown in FIG.
- Example 23 a semiconductor substrate (size: 15 mm x 10 mm) provided with a pixel area (size: 12 mm x 8 mm) consisting of a light receiving element was used as the base material.
- the semiconductor substrate was a substrate having Si through-silicon vias.
- Example 22 The light shielding of Examples 22, 24, and 25 was performed in the same manner as in Example 23, except that the line width W 1 and the line width W 2 of the photomask used in the exposure process were as shown in Table 2 described below. A transparent substrate with material and solid-state imaging devices of Examples 22, 24, and 25 were obtained, respectively.
- Examples 26 to 28 Other than adjusting the amount of epoxy adhesive used in the solid-state imaging device forming process so that the height H (see FIG. 5) after curing the epoxy adhesive becomes the height listed in Table 2 described later.
- transparent substrates with light shielding materials of Examples 26 to 28 and solid-state imaging devices of Examples 26 to 28 were obtained, respectively.
- the taper angle was measured from an electron microscope image of a cross section (number of samples: 5) obtained by cutting each solid-state imaging device in the thickness direction.
- the taper angle shown in Tables 1 and 2, which will be described later, is the arithmetic mean value of the five measured values obtained.
- [Ghost index] For each solid-state imaging device, the number of pixels exceeding a predetermined threshold (1/100 millionth of the brightness of the light source) (hereinafter referred to as "number of abnormal pixels"), the value obtained by dividing the number of abnormal pixels by the total number of pixels (number of abnormal pixels/total number of pixels) was calculated, and the obtained value was used as a ghost index.
- the ghost index was 70 or less, it was evaluated that the occurrence of ghosts could be suppressed. On the other hand, when the ghost index exceeds 70, it was evaluated that the occurrence of ghosts could not be suppressed.
- each solid-state imaging device was held in a -50°C atmosphere for 30 minutes using a heat shock test device ("Cosmopia (registered trademark) S" manufactured by Hitachi Johnson Controls Air Conditioning Co., Ltd.), and then heated to a 125°C atmosphere. 500 cycles were performed, with 1 cycle consisting of 30 minutes of holding at the lower temperature.
- the solid-state imaging device was observed from the glass substrate side using an optical microscope, and the number of cracks in the light blocking material and the number of peeling locations in the light blocking material were counted. Then, the reliability was judged according to the following criteria.
- A The total number of cracks in the light blocking material and the number of peeling locations in the light blocking material is 4 or less.
- B The total number of cracks in the light shielding material and the number of peeling locations in the light shielding material is 5 or more and 10 or less.
- C The total number of cracks in the light blocking material and the number of peeling locations in the light blocking material is 11 or more.
- the line width W 1 and the line width W 2 of Example 15 are the line widths of the fine lines in the mesh area of the printing mask used. Furthermore, in Table 2, the line width W 1 and line width W 2 of Examples 16 and 17 are program setting values.
- Examples 1 to 28 S min was more than 100 ⁇ m and S max was 1600 ⁇ m or less. In Examples 1 to 28, the ghost index was 70 or less. Therefore, the solid-state imaging devices of Examples 1 to 28 were able to suppress the occurrence of ghosts. In Examples 1 to 28, there was no reflection of the light shielding material on the image. Therefore, the solid-state imaging devices of Examples 1 to 28 were able to suppress reflections in the light shielding material.
- Solid-state imaging device 11
- Frame-shaped member (frame) 13
- Light shielding material 14
- Transparent substrate 15
- Semiconductor substrate 15a Pixel area 16 Mounting board
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Abstract
Description
本発明は、固体撮像装置及びその製造方法に関する。 The present invention relates to a solid-state imaging device and a manufacturing method thereof.
CMOSセンサやCCDセンサ等のイメージセンサを構成する固体撮像装置は、デジタルカメラやスマートフォン等に使用されており、近年では、自動車や工場の監視カメラの普及に伴い使用量が増大するとともに、小型化・高精細化がますます要求されてきている。 Solid-state imaging devices that make up image sensors such as CMOS sensors and CCD sensors are used in digital cameras and smartphones, and in recent years, with the spread of surveillance cameras in automobiles and factories, their usage has increased and they have also become smaller.・Higher definition is increasingly required.
固体撮像装置は、例えば、画素エリアを有する半導体基板とガラス基板とが接着剤で貼り合わされた中空構造を有する。固体撮像装置に強い光が入射すると、発生した迷光により、撮像した画像に光学的ノイズ(詳しくは、フレア、ゴースト等)が発生する場合がある。光学的ノイズの発生を抑制するために、ガラス基板上に遮光材を形成することにより、固体撮像装置の撮像エリア以外への光の侵入を抑制する手法が取られている(例えば、特許文献1参照)。 A solid-state imaging device has, for example, a hollow structure in which a semiconductor substrate having a pixel area and a glass substrate are bonded together with an adhesive. When strong light enters a solid-state imaging device, optical noise (specifically, flare, ghost, etc.) may occur in the captured image due to the generated stray light. In order to suppress the generation of optical noise, a method has been taken to suppress the intrusion of light into areas other than the imaging area of a solid-state imaging device by forming a light shielding material on a glass substrate (for example, Patent Document 1 reference).
しかし、特許文献1に記載の技術だけでは、光学的ノイズの発生を抑制しつつ、遮光材の映り込みを抑制することは難しい。 However, using only the technique described in Patent Document 1, it is difficult to suppress the reflection of the light shielding material while suppressing the generation of optical noise.
本発明は上記課題に鑑みてなされたものであって、その目的は、光学的ノイズの発生を抑制しつつ、遮光材の映り込みを抑制できる固体撮像装置及びその製造方法を提供することである。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a solid-state imaging device and a method for manufacturing the same that can suppress reflections in a light-shielding material while suppressing the generation of optical noise. .
<本発明の態様>
本発明には、以下の態様が含まれる。
<Aspects of the present invention>
The present invention includes the following aspects.
[1]基材、フレーム、枠状の遮光材及び透明基板をこの順に備えた固体撮像装置であって、
前記基材は、画素エリアが設けられた半導体基板を含み、
前記フレームは、前記画素エリアを囲むように配置されており、
前記遮光材及び前記画素エリアを前記透明基板側から見た場合に、前記遮光材と前記画素エリアとの最小間隔が100μm超であり、かつ前記遮光材と前記画素エリアとの最大間隔が1600μm以下である、固体撮像装置。
[1] A solid-state imaging device comprising a base material, a frame, a frame-shaped light shielding material, and a transparent substrate in this order,
The base material includes a semiconductor substrate provided with a pixel area,
The frame is arranged to surround the pixel area,
When the light shielding material and the pixel area are viewed from the transparent substrate side, the minimum distance between the light shielding material and the pixel area is more than 100 μm, and the maximum distance between the light shielding material and the pixel area is 1600 μm or less. A solid-state imaging device.
[2]前記基材は、前記半導体基板が搭載される実装基板を更に含み、
前記フレームは、枠状部材であり、
前記枠状部材は、前記半導体基板を囲むように配置されており、
前記枠状部材と前記遮光材とが、接着剤を介して接着されている、前記[1]に記載の固体撮像装置。
[2] The base material further includes a mounting board on which the semiconductor substrate is mounted,
The frame is a frame-like member,
The frame member is arranged to surround the semiconductor substrate,
The solid-state imaging device according to [1], wherein the frame member and the light shielding material are bonded to each other with an adhesive.
[3]前記フレームは、接着剤の硬化物から構成されており、
前記基材と前記遮光材とが、前記フレームを介して接着されている、前記[1]に記載の固体撮像装置。
[3] The frame is made of a cured adhesive,
The solid-state imaging device according to [1], wherein the base material and the light shielding material are bonded to each other via the frame.
[4]前記透明基板の前記基材側の面と前記遮光材の外壁面とがなす角度が、90°未満である、前記[1]~[3]のいずれか一つに記載の固体撮像装置。 [4] The solid-state imaging according to any one of [1] to [3] above, wherein the angle between the base-side surface of the transparent substrate and the outer wall surface of the light shielding material is less than 90°. Device.
[5]前記遮光材の波長800nmの光の透過率が、5%以下である、前記[1]~[4]のいずれか一つに記載の固体撮像装置。 [5] The solid-state imaging device according to any one of [1] to [4], wherein the light shielding material has a transmittance of 5% or less for light at a wavelength of 800 nm.
[6]前記遮光材は、黒色顔料又は黒色染料を含む、前記[1]~[5]のいずれか一つに記載の固体撮像装置。 [6] The solid-state imaging device according to any one of [1] to [5], wherein the light shielding material contains a black pigment or a black dye.
[7]前記遮光材の厚みのばらつきが、前記遮光材の平均厚みの10%以内である、前記[1]~[6]のいずれか一つに記載の固体撮像装置。 [7] The solid-state imaging device according to any one of [1] to [6], wherein the variation in thickness of the light shielding material is within 10% of the average thickness of the light shielding material.
[8]前記遮光材の線幅のばらつきが、20μm以内である、前記[1]~[7]のいずれか一つに記載の固体撮像装置。 [8] The solid-state imaging device according to any one of [1] to [7], wherein the line width variation of the light shielding material is within 20 μm.
[9]前記遮光材の角部の内周側の形状が、湾曲形状である、前記[1]~[8]のいずれか一つに記載の固体撮像装置。 [9] The solid-state imaging device according to any one of [1] to [8], wherein the shape of the inner peripheral side of the corner of the light shielding material is a curved shape.
[10]前記遮光材は、感光性組成物の硬化物から構成されている、前記[1]~[9]のいずれか一つに記載の固体撮像装置。 [10] The solid-state imaging device according to any one of [1] to [9], wherein the light shielding material is made of a cured product of a photosensitive composition.
[11]前記[10]に記載の固体撮像装置の製造方法であって、
前記透明基板の一方の主面に、フォトリソグラフィーにて前記遮光材を形成する、固体撮像装置の製造方法。
[11] A method for manufacturing a solid-state imaging device according to [10], comprising:
A method for manufacturing a solid-state imaging device, comprising forming the light shielding material on one main surface of the transparent substrate by photolithography.
本発明によれば、光学的ノイズの発生を抑制しつつ、遮光材の映り込みを抑制できる固体撮像装置及びその製造方法を提供できる。 According to the present invention, it is possible to provide a solid-state imaging device and a method for manufacturing the same that can suppress reflection of a light shielding material while suppressing the generation of optical noise.
以下、本発明の好適な実施形態について詳しく説明するが、本発明はこれらに限定されるものではない。また、本明細書中に記載された学術文献及び特許文献の全てが、本明細書中において参考として援用される。 Hereinafter, preferred embodiments of the present invention will be described in detail, but the present invention is not limited thereto. In addition, all academic literature and patent literature described in this specification are incorporated herein by reference.
まず、本明細書中で使用される用語について説明する。「ポリシロキサン化合物」は、シロキサン単位(Si-O-Si)を構成要素とするポリシロキサン構造を有する化合物である。ポリシロキサン構造としては、鎖状ポリシロキサン構造(具体的には、直鎖状ポリシロキサン構造、分枝鎖状ポリシロキサン構造等)、及び環状ポリシロキサン構造が挙げられる。「脂環式エポキシ基」とは、脂環式構造を構成する炭素原子のうち、隣接する2個の炭素原子に酸素原子1個が結合して形成される官能基をさし、例えば、3,4-エポキシシクロヘキシル基等が挙げられる。「アルカリ可溶性基」とは、アルカリと相互作用、又はアルカリと反応することにより、アルカリ性溶液に対する溶解性を高める官能基をさす。「半硬化状態」とは、その後の工程(例えば、加熱工程)によって硬化度を更に高めることが可能な状態をいう。 First, the terms used in this specification will be explained. A "polysiloxane compound" is a compound having a polysiloxane structure having siloxane units (Si--O--Si) as constituent elements. Examples of the polysiloxane structure include a chain polysiloxane structure (specifically, a linear polysiloxane structure, a branched polysiloxane structure, etc.) and a cyclic polysiloxane structure. "Alicyclic epoxy group" refers to a functional group formed by bonding one oxygen atom to two adjacent carbon atoms among the carbon atoms constituting an alicyclic structure, for example, 3 , 4-epoxycyclohexyl group, etc. The term "alkali-soluble group" refers to a functional group that increases solubility in an alkaline solution by interacting with or reacting with an alkali. The "semi-cured state" refers to a state in which the degree of curing can be further increased by a subsequent process (for example, a heating process).
固体撮像装置を構成する各層の「厚み」の数値は、何ら規定していなければ、固体撮像装置を厚み方向に切断した断面の電子顕微鏡画像から無作為に測定箇所を10箇所選択し、選択した10箇所の測定箇所の厚みを測定して得られた10個の測定値の算術平均値である。 If the value of the "thickness" of each layer constituting the solid-state imaging device is not specified, 10 measurement points were randomly selected from an electron microscope image of a cross-section of the solid-state imaging device cut in the thickness direction. It is an arithmetic mean value of 10 measured values obtained by measuring the thickness at 10 measurement points.
層状物(より具体的には、透明基板等)の「主面」とは、層状物の厚み方向に直交する面をさす。 The "principal surface" of a layered object (more specifically, a transparent substrate, etc.) refers to a surface perpendicular to the thickness direction of the layered object.
以下、化合物名の後に「系」を付けて、化合物及びその誘導体を包括的に総称する場合がある。また、化合物名の後に「系」を付けて重合体名を表す場合には、重合体の繰り返し単位が化合物又はその誘導体に由来することを意味する。また、アクリル及びメタクリルを包括的に「(メタ)アクリル」と総称する場合がある。また、アクリロイル及びメタクリロイルを包括的に「(メタ)アクリロイル」と総称する場合がある。本明細書に例示の成分や官能基等は、特記しない限り、単独で用いてもよく、2種以上を併用してもよい。 Hereinafter, the compound and its derivatives may be collectively referred to by adding "system" after the compound name. Furthermore, when a polymer name is expressed by adding "system" after the compound name, it means that the repeating unit of the polymer is derived from the compound or its derivative. Furthermore, acrylic and methacrylic may be collectively referred to as "(meth)acrylic". Furthermore, acryloyl and methacryloyl may be collectively referred to as "(meth)acryloyl." The components, functional groups, etc. illustrated in this specification may be used alone, or two or more types may be used in combination, unless otherwise specified.
以下の説明において参照する図面は、理解しやすくするために、それぞれの構成要素を主体に模式的に示しており、図示された各構成要素の大きさ、個数、形状等は、図面作成の都合上から実際とは異なる場合がある。また、説明の都合上、後に説明する図面において、先に説明した図面と同一構成部分については、同一符号を付して、その説明を省略する場合がある。 The drawings referred to in the following explanation mainly schematically show each component for ease of understanding. The above may differ from the actual one. Further, for convenience of explanation, in the drawings to be explained later, the same components as those in the drawings explained earlier may be denoted by the same reference numerals, and the explanation thereof may be omitted.
<第1実施形態:固体撮像装置>
本発明の第1実施形態に係る固体撮像装置は、基材、フレーム、枠状の遮光材及び透明基板をこの順に備える。基材は、画素エリアが設けられた半導体基板を含む。フレームは、画素エリアを囲むように配置されている。第1実施形態では、遮光材及び画素エリアを透明基板側から見た場合に、遮光材と画素エリアとの最小間隔が100μm超である。また、第1実施形態では、遮光材及び画素エリアを透明基板側から見た場合に、遮光材と画素エリアとの最大間隔が1600μm以下である。
<First embodiment: solid-state imaging device>
The solid-state imaging device according to the first embodiment of the present invention includes a base material, a frame, a frame-shaped light shielding material, and a transparent substrate in this order. The base material includes a semiconductor substrate provided with a pixel area. The frames are arranged to surround the pixel area. In the first embodiment, when the light shielding material and the pixel area are viewed from the transparent substrate side, the minimum distance between the light shielding material and the pixel area is more than 100 μm. Further, in the first embodiment, when the light shielding material and the pixel area are viewed from the transparent substrate side, the maximum distance between the light shielding material and the pixel area is 1600 μm or less.
上記「最小間隔」とは、遮光材及び画素エリアを透明基板側から見た場合に、遮光材の内周と画素エリアの外周との間隔のうち、最小の間隔を意味する。上記「最大間隔」とは、遮光材及び画素エリアを透明基板側から見た場合に、遮光材の内周と画素エリアの外周との間隔のうち、最大の間隔を意味する。 The above-mentioned "minimum interval" means the minimum interval between the inner circumference of the light shielding material and the outer circumference of the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side. The above-mentioned "maximum interval" means the maximum interval between the inner circumference of the light shielding material and the outer circumference of the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side.
以下、遮光材及び画素エリアを透明基板側から見た場合における、遮光材と画素エリアとの最小間隔を、「最小間隔Smin」又は「Smin」と記載することがある。また、遮光材及び画素エリアを透明基板側から見た場合における、遮光材と画素エリアとの最大間隔を、「最大間隔Smax」又は「Smax」と記載することがある。 Hereinafter, the minimum distance between the light shielding material and the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side may be referred to as "minimum distance S min " or "S min ." Further, the maximum distance between the light shielding material and the pixel area when the light shielding material and the pixel area are viewed from the transparent substrate side may be described as "maximum distance S max " or "S max ".
第1実施形態に係る固体撮像装置は、光学的ノイズの発生を抑制しつつ、遮光材の映り込みを抑制できる。その理由は、以下のように推測される。 The solid-state imaging device according to the first embodiment can suppress reflections in the light shielding material while suppressing the generation of optical noise. The reason is assumed to be as follows.
第1実施形態に係る固体撮像装置は、Smaxが1600μm以下であるため、撮像エリア以外への光の侵入が遮光材により効果的に抑制される。これにより、迷光の画素エリアへの入射が抑制されるため、第1実施形態に係る固体撮像装置によれば、光学的ノイズの発生を抑制できる。 Since the solid-state imaging device according to the first embodiment has S max of 1600 μm or less, the light shielding material effectively suppresses light from entering into areas other than the imaging area. This suppresses stray light from entering the pixel area, so the solid-state imaging device according to the first embodiment can suppress the generation of optical noise.
また、第1実施形態に係る固体撮像装置では、Sminが100μm超であるため、遮光材及び画素エリアを透明基板側から見た場合において、遮光材と画素エリアとの間隔が十分に設けられている。よって、第1実施形態に係る固体撮像装置によれば、遮光材の画像への映り込みを抑制できる。 Further, in the solid-state imaging device according to the first embodiment, since S min is more than 100 μm, when the light shielding material and the pixel area are viewed from the transparent substrate side, a sufficient distance is provided between the light shielding material and the pixel area. ing. Therefore, according to the solid-state imaging device according to the first embodiment, it is possible to suppress reflection of the light shielding material in the image.
第1実施形態において、固体撮像装置の生産性を向上させるためには、Sminが101μm以上であることが好ましく、120μm以上であることがより好ましく、150μm以上であることが更に好ましく、200μm以上であることが更により好ましく、300μm以上であることが特に好ましい。 In the first embodiment, in order to improve the productivity of the solid-state imaging device, S min is preferably 101 μm or more, more preferably 120 μm or more, even more preferably 150 μm or more, and even more preferably 200 μm or more. It is even more preferable that it is, and it is particularly preferable that it is 300 μm or more.
第1実施形態において、光学的ノイズの発生をより抑制するためには、Smaxが1550μm以下であることが好ましく、1500μm以下であることがより好ましく、1450μm以下であることが更に好ましく、1400μm以下であることが更により好ましく、1300μm以下、1200μm以下、1100μm以下、1000μm以下、900μm以下、800μm以下、700μm以下又は600μm以下であってもよい。 In the first embodiment, in order to further suppress the occurrence of optical noise, S max is preferably 1550 μm or less, more preferably 1500 μm or less, even more preferably 1450 μm or less, and 1400 μm or less. It is even more preferable that the diameter is 1300 μm or less, 1200 μm or less, 1100 μm or less, 1000 μm or less, 900 μm or less, 800 μm or less, 700 μm or less, or 600 μm or less.
なお、第1実施形態において、SminとSmaxとは、異なる値であっても、同じ値であってもよい。 Note that in the first embodiment, S min and S max may be different values or the same value.
[固体撮像装置の構成]
以下、第1実施形態に係る固体撮像装置の構成例について、適宜図面を参照しながら説明する。参照する図1は、第1実施形態に係る固体撮像装置の一例を示す平面図(詳しくは、遮光材及び画素エリアを透明基板側から見た平面図)である。参照する図2は、図1のII-II線における断面図である。参照する図3は、図2に示す固体撮像装置の部分拡大断面図である。
[Solid-state imaging device configuration]
Hereinafter, a configuration example of the solid-state imaging device according to the first embodiment will be described with reference to the drawings as appropriate. FIG. 1 to be referred to is a plan view (specifically, a plan view of the light shielding material and the pixel area viewed from the transparent substrate side) showing an example of the solid-state imaging device according to the first embodiment. 2 is a sectional view taken along the line II-II in FIG. 1. 3 is a partially enlarged sectional view of the solid-state imaging device shown in FIG. 2. Referring to FIG.
図2に示すように、固体撮像装置10は、基材11、枠状部材12(フレーム)、枠状の遮光材13及び透明基板14をこの順に備える積層体である。基材11は、画素エリア15aが設けられた半導体基板15と、半導体基板15が搭載される実装基板16とを含む。枠状部材12は、画素エリア15a及び半導体基板15を囲むように配置されている。半導体基板15と実装基板16とは、金属製のワイヤ18を介して電気的に接続されている。実装基板16の半導体基板15側とは反対側の面には、はんだボール19(外部接続端子)が形成されている。 As shown in FIG. 2, the solid-state imaging device 10 is a laminate including a base material 11, a frame member 12 (frame), a frame-shaped light shielding material 13, and a transparent substrate 14 in this order. The base material 11 includes a semiconductor substrate 15 provided with a pixel area 15a, and a mounting substrate 16 on which the semiconductor substrate 15 is mounted. The frame member 12 is arranged to surround the pixel area 15a and the semiconductor substrate 15. The semiconductor substrate 15 and the mounting substrate 16 are electrically connected via metal wires 18. Solder balls 19 (external connection terminals) are formed on the surface of the mounting board 16 opposite to the semiconductor substrate 15 side.
図1に示すように、固体撮像装置10では、遮光材13及び画素エリア15aを透明基板14側から見た場合に、遮光材13と画素エリア15aとの最小間隔Sminが100μm超である。また、固体撮像装置10では、遮光材13及び画素エリア15aを透明基板14側から見た場合に、遮光材13と画素エリア15aとの最大間隔Smaxが1600μm以下である。 As shown in FIG. 1, in the solid-state imaging device 10, when the light shielding material 13 and the pixel area 15a are viewed from the transparent substrate 14 side, the minimum distance S min between the light shielding material 13 and the pixel area 15a is more than 100 μm. Further, in the solid-state imaging device 10, when the light shielding material 13 and the pixel area 15a are viewed from the transparent substrate 14 side, the maximum distance S max between the light shielding material 13 and the pixel area 15a is 1600 μm or less.
図2に示すように、枠状部材12と遮光材13とは、接着剤層17(接着剤)を介して接着されている。接着剤層17は、遮光材13の外壁面と遮光材13の基材11側の端面の一部とを被覆し、かつ遮光材13を囲うように配置されている。 As shown in FIG. 2, the frame member 12 and the light shielding material 13 are bonded together via an adhesive layer 17 (adhesive). The adhesive layer 17 is arranged to cover the outer wall surface of the light shielding material 13 and a part of the end surface of the light shielding material 13 on the base material 11 side, and to surround the light shielding material 13.
基材11、枠状部材12、接着剤層17及び透明基板14で囲まれた内部空間Zは、密閉された空間であってもよい。この場合、枠状部材12及び接着剤層17が、有効画素領域への湿気やダストの進入を防ぐ隔壁として機能する。 The internal space Z surrounded by the base material 11, the frame member 12, the adhesive layer 17, and the transparent substrate 14 may be a sealed space. In this case, the frame member 12 and the adhesive layer 17 function as a partition wall that prevents moisture and dust from entering the effective pixel area.
画素エリア15aの形状及び寸法は、特に限定されない。図1に示すように、画素エリア15aの形状が矩形の場合、画素エリア15aの一辺の長さは、例えば1mm以上100mm以下であり、好ましくは2mm以上80mm以下であり、より好ましくは3mm以上50mm以下である。 The shape and dimensions of the pixel area 15a are not particularly limited. As shown in FIG. 1, when the pixel area 15a has a rectangular shape, the length of one side of the pixel area 15a is, for example, 1 mm or more and 100 mm or less, preferably 2 mm or more and 80 mm or less, and more preferably 3 mm or more and 50 mm or less. It is as follows.
遮光材13の形状は、枠状である限り、特に限定されない。図1及び図2では、枠状の一例として、四角筒状の構造を有する遮光材13が示されているが、例えば、円筒状の構造を有する遮光材であってもよく、四角筒状以外の多角筒状の構造を有する遮光材であってもよい。 The shape of the light shielding material 13 is not particularly limited as long as it is frame-shaped. In FIGS. 1 and 2, the light shielding material 13 having a square cylindrical structure is shown as an example of a frame shape. The light shielding material may have a polygonal cylindrical structure.
遮光材13が多角筒状構造を有する場合、冷熱衝撃試験で評価される信頼性に優れる固体撮像装置を得るためには、遮光材13の角部13a(図1参照)の内周側の形状が、湾曲形状であることが好ましい。遮光材13の角部13aの内周側の形状が湾曲形状であると、冷熱衝撃試験時において角部13aへの応力集中が緩和され、遮光材13の剥離やクラックを低減できる。冷熱衝撃試験で評価される信頼性により優れる固体撮像装置を得るためには、遮光材13の角部13aの内周側の曲率半径が、0.1mm以上1.0mm以下であることが好ましく、0.2mm以上1.0mm以下であることがより好ましく、0.3mm以上1.0mm以下であることが更に好ましい。 When the light shielding material 13 has a polygonal cylindrical structure, in order to obtain a solid-state imaging device with excellent reliability evaluated in a thermal shock test, the shape of the inner peripheral side of the corner 13a (see FIG. 1) of the light shielding material 13 must be adjusted. However, it is preferable that the shape is curved. When the shape of the inner peripheral side of the corner portion 13a of the light shielding material 13 is a curved shape, stress concentration on the corner portion 13a is alleviated during the thermal shock test, and peeling and cracking of the light shielding material 13 can be reduced. In order to obtain a solid-state imaging device with better reliability evaluated in a thermal shock test, it is preferable that the radius of curvature of the inner peripheral side of the corner 13a of the light shielding material 13 is 0.1 mm or more and 1.0 mm or less, It is more preferably 0.2 mm or more and 1.0 mm or less, and even more preferably 0.3 mm or more and 1.0 mm or less.
冷熱衝撃試験で評価される信頼性に更に優れる固体撮像装置を得るためには、遮光材13の角部13aの内周側及び外周側の形状が、いずれも湾曲形状であることが好ましい。この場合、角部13aの内周側及び外周側の曲率半径は、同じ値であっても、異なる値であってもよい。角部13aの外周側の曲率半径の好ましい範囲は、上記角部13aの内周側の曲率半径の好ましい範囲と同じである。 In order to obtain a solid-state imaging device with even better reliability as evaluated by a thermal shock test, it is preferable that both the inner and outer circumferential sides of the corner portion 13a of the light shielding material 13 have a curved shape. In this case, the radius of curvature on the inner and outer circumferential sides of the corner portion 13a may be the same value or may be different values. The preferred range of the radius of curvature on the outer peripheral side of the corner portion 13a is the same as the preferred range of the radius of curvature on the inner peripheral side of the corner portion 13a.
光学的ノイズの発生をより抑制するためには、画素エリア15aから透明基板14までの高さH(図2参照)が、5000μm以下であることが好ましく、4000μm以下であることがより好ましい。なお、画素エリア15aから透明基板14までの高さHは、透明基板14の基材11側の面14aと画素エリア15aの表面との間隔である。以下、画素エリアから透明基板までの高さを、単に「高さH」と記載することがある。透明基板14とワイヤ18との接触を抑制するためには、高さHは、2000μm以上であることが好ましく、3000μm以上であることがより好ましい。 In order to further suppress the occurrence of optical noise, the height H from the pixel area 15a to the transparent substrate 14 (see FIG. 2) is preferably 5000 μm or less, more preferably 4000 μm or less. Note that the height H from the pixel area 15a to the transparent substrate 14 is the distance between the surface 14a of the transparent substrate 14 on the base material 11 side and the surface of the pixel area 15a. Hereinafter, the height from the pixel area to the transparent substrate may be simply referred to as "height H". In order to suppress contact between the transparent substrate 14 and the wire 18, the height H is preferably 2000 μm or more, more preferably 3000 μm or more.
冷熱衝撃試験で評価される信頼性に優れる固体撮像装置を得るためには、遮光材13の厚みT(図3参照)は、100μm以下であることが好ましく、80μm以下であることがより好ましく、50μm以下であることが更に好ましい。なお、遮光材13の厚みTは、透明基板14の基材11側の面14aを基準としたときの遮光材13の高さである。光学的ノイズの発生をより抑制するためには、遮光材13の厚みTは、1μm以上であることが好ましく、5μm以上であることがより好ましく、10μm以上であることが更に好ましい。 In order to obtain a solid-state imaging device with excellent reliability evaluated in a thermal shock test, the thickness T (see FIG. 3) of the light shielding material 13 is preferably 100 μm or less, more preferably 80 μm or less, More preferably, it is 50 μm or less. Note that the thickness T of the light shielding material 13 is the height of the light shielding material 13 with respect to the surface 14a of the transparent substrate 14 on the base material 11 side. In order to further suppress the generation of optical noise, the thickness T of the light shielding material 13 is preferably 1 μm or more, more preferably 5 μm or more, and even more preferably 10 μm or more.
光学的ノイズの発生をより抑制するためには、遮光材13の厚みTのばらつきが、遮光材13の平均厚みの20%以内であることが好ましく、遮光材13の平均厚みの10%以内であることがより好ましい。遮光材13の厚みTのばらつきの下限は、特に限定されず、0%であってもよい。遮光材の厚みのばらつき(厚みばらつき)の測定方法は、後述する実施例と同じ方法又はそれに準ずる方法である。 In order to further suppress the occurrence of optical noise, it is preferable that the variation in the thickness T of the light shielding material 13 is within 20% of the average thickness of the light shielding material 13, and within 10% of the average thickness of the light shielding material 13. It is more preferable that there be. The lower limit of the variation in the thickness T of the light shielding material 13 is not particularly limited, and may be 0%. The method for measuring the thickness variation (thickness variation) of the light shielding material is the same method as in the examples described later or a method similar thereto.
固体撮像装置の更なる小型化を図りつつ、光学的ノイズの発生をより抑制するためには、遮光材13の線幅W(図3参照)は、50μm以上4000μm以下であることが好ましく、100μm以上3000μm以下であることがより好ましい。なお、本明細書において、「遮光材の線幅」は、遮光材における基材側端面の線幅である。 In order to further reduce the size of the solid-state imaging device and further suppress the generation of optical noise, the line width W (see FIG. 3) of the light shielding material 13 is preferably 50 μm or more and 4000 μm or less, and 100 μm or less. More preferably, the thickness is not less than 3000 μm. In addition, in this specification, "the line width of a light-shielding material" is the line width of the base material side end surface of a light-shielding material.
光学的ノイズの発生をより抑制するためには、遮光材13の線幅Wのばらつきは、30μm以内であることが好ましく、20μm以内であることがより好ましい。遮光材13の線幅Wのばらつきの下限は、特に限定されず、0μmであってもよい。なお、本明細書において、「遮光材の線幅のばらつき(線幅ばらつき)」は、遮光材の線幅の最大値から遮光材の線幅の最小値を引いた値である。例えば、平面視多角形状の遮光材の線幅のばらつきは、無作為に選択した一辺において、線幅の最大値から線幅の最小値を引いた値である。遮光材の線幅のばらつきの測定方法は、後述する実施例と同じ方法又はそれに準ずる方法である。 In order to further suppress the occurrence of optical noise, the variation in the line width W of the light shielding material 13 is preferably within 30 μm, and more preferably within 20 μm. The lower limit of the variation in the line width W of the light shielding material 13 is not particularly limited, and may be 0 μm. Note that in this specification, "variation in line width of the light shielding material (line width variation)" is a value obtained by subtracting the minimum value of the line width of the light shielding material from the maximum value of the line width of the light shielding material. For example, the variation in line width of a light shielding material having a polygonal shape in plan view is the value obtained by subtracting the minimum value of line width from the maximum value of line width on one randomly selected side. The method for measuring the variation in line width of the light shielding material is the same method as in the examples described later or a method similar thereto.
光学的ノイズの発生をより抑制するためには、遮光材13の波長800nmの光の透過率が、5%以下であることが好ましく、4%以下であることがより好ましく、3%以下であることが更に好ましい。遮光材13の波長800nmの光の透過率の下限は、特に限定されず、0%であってもよい。遮光材13が黒色顔料又は黒色染料を含む場合、遮光材13の波長800nmの光の透過率が低くなる傾向がある。よって、光学的ノイズの発生をより抑制するためには、遮光材13が黒色顔料又は黒色染料を含むことが好ましい。 In order to further suppress the generation of optical noise, the transmittance of light at a wavelength of 800 nm of the light shielding material 13 is preferably 5% or less, more preferably 4% or less, and 3% or less. More preferably. The lower limit of the transmittance of the light shielding material 13 for light having a wavelength of 800 nm is not particularly limited, and may be 0%. When the light shielding material 13 contains a black pigment or black dye, the transmittance of the light shielding material 13 for light having a wavelength of 800 nm tends to be low. Therefore, in order to further suppress the occurrence of optical noise, it is preferable that the light shielding material 13 contains a black pigment or a black dye.
冷熱衝撃試験で評価される信頼性に優れる固体撮像装置を得るためには、透明基板14の基材11側の面14aと遮光材13の外壁面13bとがなす角TA(図3参照)の角度が、90°未満であることが好ましく、85°以下であることがより好ましい。なお、以下の説明において、透明基板の基材側の面と遮光材の外壁面とがなす角(図3では角TA)の角度を「テーパー角」と記載することがある。テーパー角が90°未満である場合、遮光材13と枠状部材12(又は基材11)とを接着剤で接着する際に、遮光材13の外壁面13bと透明基板14との間に接着剤を充填できるため、アンカー効果により信頼性が向上する。透明基板14と遮光材13との密着性を高めるためには、テーパー角は、60°以上であることが好ましい。 In order to obtain a solid-state imaging device with excellent reliability evaluated in a thermal shock test, the angle TA (see FIG. 3) formed by the surface 14a of the transparent substrate 14 on the base material 11 side and the outer wall surface 13b of the light shielding material 13 must be The angle is preferably less than 90°, more preferably 85° or less. In the following description, the angle (angle TA in FIG. 3) formed by the base material side surface of the transparent substrate and the outer wall surface of the light shielding material may be referred to as a "taper angle." When the taper angle is less than 90°, when bonding the light shielding material 13 and the frame-shaped member 12 (or the base material 11) with adhesive, there is no adhesion between the outer wall surface 13b of the light shielding material 13 and the transparent substrate 14. Since it can be filled with a chemical agent, reliability is improved due to the anchor effect. In order to improve the adhesion between the transparent substrate 14 and the light shielding material 13, the taper angle is preferably 60° or more.
なお、遮光材13の断面のテーパー形状は、図3のような直線形状でなくてもよく、図4の様に湾曲した形状でもよい。遮光材13の断面のテーパー形状が湾曲した形状である場合、遮光材13の外周側における厚み方向の両端を結ぶ仮想面VP(図4参照)と、透明基板14の基材11側の面14aとがなす角TAの角度を、テーパー角とする。 Note that the tapered shape of the cross section of the light shielding material 13 does not have to be a linear shape as shown in FIG. 3, but may be a curved shape as shown in FIG. 4. When the tapered shape of the cross section of the light shielding material 13 is a curved shape, a virtual plane VP (see FIG. 4) connecting both ends of the light shielding material 13 in the thickness direction on the outer peripheral side and a surface 14a of the transparent substrate 14 on the base material 11 side. Let the angle TA formed by the angle TA be the taper angle.
以上、第1実施形態に係る固体撮像装置の構成例について説明したが、第1実施形態に係る固体撮像装置は、上記構成例に限定されない。例えば、第1実施形態に係る固体撮像装置は、図2に示す構成から枠状部材を除いた構造を有してもよい。この場合、接着剤層17がフレームとなる。 Although the configuration example of the solid-state imaging device according to the first embodiment has been described above, the solid-state imaging device according to the first embodiment is not limited to the above configuration example. For example, the solid-state imaging device according to the first embodiment may have a structure in which the frame member is removed from the structure shown in FIG. In this case, the adhesive layer 17 becomes the frame.
また、第1実施形態に係る固体撮像装置は、図5に示すようなチップサイズパッケージ型(CSP型)の固体撮像装置50であってもよく、図6に示す構造を有する固体撮像装置100であってもよい。 Further, the solid-state imaging device according to the first embodiment may be a chip size package type (CSP type) solid-state imaging device 50 as shown in FIG. 5, or a solid-state imaging device 100 having the structure shown in FIG. There may be.
図5に示す固体撮像装置50は、上述した固体撮像装置10で使用されていた枠状部材12を備えておらず、接着剤の硬化物から構成される接着剤層51をフレームとして備える。固体撮像装置50では、基材11と遮光材13とが、接着剤層51を介して接着されている。また、固体撮像装置50は、上述した固体撮像装置10で使用されていた実装基板16を備えていない。固体撮像装置50では、半導体基板15が基材11となるため、上述した固体撮像装置10で使用されていたワイヤ18が不要となる。固体撮像装置50は、CSP型の構造とすることで、装置を小型化できるところに利点がある。固体撮像装置50は、実装基板を持たないため、半導体基板15とはんだボール19とを別途電気的に接続する必要がある。電気的に接続する方法としては、特に限定されず、例えばSi貫通電極(through-silicon via)等の公知の手段により接続することができる。固体撮像装置50において、光学的ノイズの発生をより抑制するためには、高さHは、120μm以下であることが好ましく、100μm以下であることがより好ましく、60μm以下であることが更に好ましい。また、固体撮像装置50において、透明基板14に付着した異物の映り込みを抑制するためには、高さHは、30μm以上であることが好ましい。固体撮像装置50のその他の点は、上述した固体撮像装置10と同じである。 A solid-state imaging device 50 shown in FIG. 5 does not include the frame member 12 used in the solid-state imaging device 10 described above, but includes an adhesive layer 51 made of a cured adhesive as a frame. In the solid-state imaging device 50, the base material 11 and the light shielding material 13 are bonded together with an adhesive layer 51 interposed therebetween. Furthermore, the solid-state imaging device 50 does not include the mounting board 16 used in the solid-state imaging device 10 described above. In the solid-state imaging device 50, since the semiconductor substrate 15 serves as the base material 11, the wire 18 used in the solid-state imaging device 10 described above becomes unnecessary. The solid-state imaging device 50 has a CSP type structure, which has the advantage that the device can be made smaller. Since the solid-state imaging device 50 does not have a mounting board, it is necessary to electrically connect the semiconductor substrate 15 and the solder balls 19 separately. The electrical connection method is not particularly limited, and the connection can be made by known means such as a Si through-silicon via. In order to further suppress the generation of optical noise in the solid-state imaging device 50, the height H is preferably 120 μm or less, more preferably 100 μm or less, and even more preferably 60 μm or less. Further, in the solid-state imaging device 50, in order to suppress the reflection of foreign matter attached to the transparent substrate 14, the height H is preferably 30 μm or more. Other aspects of the solid-state imaging device 50 are the same as the solid-state imaging device 10 described above.
図6に示す固体撮像装置100は、固体撮像装置50と同様に、枠状部材12を備えておらず、接着剤層51をフレームとして備えている。また、固体撮像装置100は、固体撮像装置10と同様に、基材11が半導体基板15及び実装基板16を含む。固体撮像装置100では、半導体基板15と遮光材13とが接着剤層51を介して接着されており、接着剤層51の外周側の領域(ワイヤ18を含む領域)が封止樹脂101で封止されている。封止樹脂101としては、特に限定されないが、エポキシ樹脂、アクリル樹脂、シリコーン樹脂等の熱硬化性樹脂が好ましく、樹脂の強靭性や耐熱性の観点からエポキシ樹脂が特に好ましい。光学的ノイズの低減の観点から、封止樹脂101は、黒色に着色されていることが好ましい。固体撮像装置100において、光学的ノイズの発生をより抑制するためには、高さHは、200μm以下であることが好ましく、150μm以下であることがより好ましい。また、固体撮像装置100において、透明基板14に付着した異物の映り込みを抑制するためには、高さHは、15μm以上であることが好ましく、30μm以上であることがより好ましい。固体撮像装置100のその他の点は、上述した固体撮像装置10と同じである。 Similar to the solid-state imaging device 50, the solid-state imaging device 100 shown in FIG. 6 does not include the frame member 12, but includes an adhesive layer 51 as a frame. Further, in the solid-state imaging device 100, the base material 11 includes a semiconductor substrate 15 and a mounting board 16, similarly to the solid-state imaging device 10. In the solid-state imaging device 100, the semiconductor substrate 15 and the light shielding material 13 are bonded to each other via an adhesive layer 51, and the area on the outer peripheral side of the adhesive layer 51 (the area including the wire 18) is sealed with a sealing resin 101. It has been stopped. The sealing resin 101 is not particularly limited, but thermosetting resins such as epoxy resins, acrylic resins, and silicone resins are preferable, and epoxy resins are particularly preferable from the viewpoint of the toughness and heat resistance of the resin. From the viewpoint of reducing optical noise, the sealing resin 101 is preferably colored black. In the solid-state imaging device 100, in order to further suppress the generation of optical noise, the height H is preferably 200 μm or less, and more preferably 150 μm or less. Further, in the solid-state imaging device 100, in order to suppress the reflection of foreign matter attached to the transparent substrate 14, the height H is preferably 15 μm or more, and more preferably 30 μm or more. Other aspects of the solid-state imaging device 100 are the same as the solid-state imaging device 10 described above.
[固体撮像装置の要素]
次に、第1実施形態に係る固体撮像装置の要素について説明する。
[Elements of solid-state imaging device]
Next, elements of the solid-state imaging device according to the first embodiment will be explained.
(透明基板14)
透明基板14としては、例えば、ガラス基板、透明プラスチック基板(より具体的には、アクリル樹脂基板、ポリカーボネート基板等)等を用いることができ、信頼性の観点からガラス基板が好ましい。ガラスの種類は特に限定されないが、石英ガラス、ホウケイ酸ガラス、無アルカリガラス等が挙げられる。透明基板14の厚みは、例えば50μm以上2000μm以下である。
(Transparent substrate 14)
As the transparent substrate 14, for example, a glass substrate, a transparent plastic substrate (more specifically, an acrylic resin substrate, a polycarbonate substrate, etc.) can be used, and a glass substrate is preferable from the viewpoint of reliability. The type of glass is not particularly limited, but examples include quartz glass, borosilicate glass, and alkali-free glass. The thickness of the transparent substrate 14 is, for example, 50 μm or more and 2000 μm or less.
必要に応じて透明基板14の表面に、赤外線反射膜(又は赤外線カットフィルター)、反射防止膜(ARコート)、無反射膜、保護膜、強化膜、遮蔽膜、導電膜、帯電防止膜、ローパスフィルター、ハイパスフィルター、バンドパスフィルター等の機能をもつ被覆膜が形成されていてもよい。特に、反射防止膜や赤外線反射膜(又は赤外線カットフィルター)は、撮影画像の光学的ノイズがより低減するため好ましい。 If necessary, an infrared reflective film (or infrared cut filter), an antireflective film (AR coat), a nonreflective film, a protective film, a reinforced film, a shielding film, a conductive film, an antistatic film, and a low-pass film are applied to the surface of the transparent substrate 14. A coating film having a function of a filter, high-pass filter, band-pass filter, etc. may be formed. In particular, antireflection films and infrared reflective films (or infrared cut filters) are preferable because they further reduce optical noise in captured images.
特に、被覆膜として反射防止膜を使用する場合には、TiO2、Nb2O5、Ta2O5、CaF2、SiO2、Al2O3、MgS2、ZrO2、NiO及びMgF2からなる群より選ばれる1種以上の無機材料を含む多層の反射防止膜を使用することが好ましい。 In particular, when using an antireflection film as a coating film, TiO 2 , Nb 2 O 5 , Ta 2 O 5 , CaF 2 , SiO 2 , Al 2 O 3 , MgS 2 , ZrO 2 , NiO and MgF 2 It is preferable to use a multilayer antireflection film containing one or more inorganic materials selected from the group consisting of:
これらの被覆膜は、透明基板14の一方の主面又は両主面に設ける事ができる。両主面に設ける場合は、被覆膜の種類は同じものであっても異なるものであってもよい。一方の主面に同じ機能を有する異種の被覆膜を積層させることも可能である。また、一方の主面に異なる機能を有する異種の被膜膜を積層させることも可能である。積層数についても特に限定されず、数層から数十層の多層にすることができる。 These coating films can be provided on one main surface or both main surfaces of the transparent substrate 14. When provided on both main surfaces, the types of coating films may be the same or different. It is also possible to laminate different types of coating films having the same function on one main surface. It is also possible to laminate different types of coatings having different functions on one main surface. The number of laminated layers is not particularly limited either, and can be multilayered from several layers to several tens of layers.
(遮光材13)
遮光材13の材料としては、例えば、クロム等の金属や黒色樹脂が挙げられる。安価に形成できる点から黒色樹脂が好ましく、黒色樹脂としては、フォトリソグラフィーによりパターニングすることで線幅や厚みを容易に制御できる感光性樹脂(詳しくは、黒色の感光性樹脂)が好ましい。つまり、遮光材13は、パターニング性の観点から、感光性組成物の硬化物から構成されていることが好ましく、光学的ノイズの低減及びパターニング性の観点から、黒色の着色剤を含む感光性組成物の硬化物から構成されていることがより好ましい。
(Light shielding material 13)
Examples of the material of the light shielding material 13 include metals such as chromium and black resin. A black resin is preferable because it can be formed at low cost, and as the black resin, a photosensitive resin (specifically, a black photosensitive resin) whose line width and thickness can be easily controlled by patterning by photolithography is preferable. In other words, the light shielding material 13 is preferably composed of a cured product of a photosensitive composition from the viewpoint of patternability, and from the viewpoint of optical noise reduction and patternability, the light-shielding material 13 is preferably composed of a photosensitive composition containing a black colorant. More preferably, it is made of a cured product.
次に、遮光材13の材料として使用可能な感光性組成物について説明する。遮光材13の材料として使用可能な感光性組成物としては、例えば、重合性基を有する硬化性化合物と光重合開始剤とを含有し、かつアルカリ可溶性を有する感光性組成物が挙げられる。重合性基としては、エポキシ基、オキセタニル基、ビニルエーテル基、アルコキシシリル基等のカチオン重合性基や、ラジカル重合可能な不飽和結合を有するラジカル重合性基等が挙げられる。感光性組成物の保存安定性の観点から、カチオン重合性基としては、グリシジル基、脂環式エポキシ基及びオキセタニル基からなる群より選択される1種以上が好ましく、グリシジル基及び脂環式エポキシ基からなる群より選択される1種以上がより好ましい。ラジカル重合性基の具体例としては、(メタ)アクリロイル基、ビニル基等が挙げられる。重合性基を有する硬化性化合物は、1分子中に、カチオン重合性基とラジカル重合性基の両方を有していてもよく、いずれか一方のみを有していてもよい。また、カチオン重合性基を有する化合物と、ラジカル重合性基を有する化合物とを併用してもよい。 Next, a photosensitive composition that can be used as a material for the light shielding material 13 will be described. Examples of the photosensitive composition that can be used as a material for the light shielding material 13 include a photosensitive composition that contains a curable compound having a polymerizable group and a photopolymerization initiator and is alkali-soluble. Examples of the polymerizable group include cationic polymerizable groups such as an epoxy group, oxetanyl group, vinyl ether group, and alkoxysilyl group, and radically polymerizable groups having an unsaturated bond capable of radical polymerization. From the viewpoint of storage stability of the photosensitive composition, the cationically polymerizable group is preferably one or more selected from the group consisting of a glycidyl group, an alicyclic epoxy group, and an oxetanyl group; One or more types selected from the group consisting of groups are more preferable. Specific examples of the radically polymerizable group include (meth)acryloyl group, vinyl group, and the like. The curable compound having a polymerizable group may have both a cationically polymerizable group and a radically polymerizable group, or only one of them, in one molecule. Further, a compound having a cationically polymerizable group and a compound having a radically polymerizable group may be used together.
また、感光性組成物は、アルカリ可溶性基を有する化合物を含有する。アルカリ可溶性基としては、下記化学式(X1)で表される1価の有機基(以下、「X1基」と記載することがある)、下記化学式(X2)で表される2価の有機基(以下、「X2基」と記載することがある)、フェノール性水酸基、及びカルボキシ基からなる群より選択される1種以上が好ましい。なお、X1基は、N-モノ置換イソシアヌル酸由来の1価の有機基である。また、X2基は、N,N’-ジ置換イソシアヌル酸由来の2価の有機基である。 Additionally, the photosensitive composition contains a compound having an alkali-soluble group. Examples of the alkali-soluble group include a monovalent organic group represented by the following chemical formula (X1) (hereinafter sometimes referred to as "X1 group"), a divalent organic group represented by the following chemical formula (X2) ( (hereinafter sometimes referred to as "X2 group"), a phenolic hydroxyl group, and a carboxy group is preferred. Note that the X1 group is a monovalent organic group derived from N-monosubstituted isocyanuric acid. Furthermore, the X2 group is a divalent organic group derived from N,N'-disubstituted isocyanuric acid.
耐熱性に優れる遮光材13を形成するためには、アルカリ可溶性基としては、X1基及びX2基からなる群より選択される1種以上が好ましい。 In order to form the light shielding material 13 with excellent heat resistance, the alkali-soluble group is preferably one or more selected from the group consisting of X1 group and X2 group.
耐熱性に優れる遮光材13を形成するためには、感光性組成物が、硬化性化合物としてポリシロキサン化合物を含有することが好ましく、感光性組成物が、硬化性化合物として環状ポリシロキサン構造を有するポリシロキサン化合物を含有することがより好ましい。ポリシロキサン化合物を含有する感光性組成物としては、例えば、国際公開第2023/008534号に記載された、ポリシロキサン化合物(詳しくは、1分子中に重合性基とアルカリ可溶性基とを有するポリシロキサン化合物)及び着色剤を含有する第2現像性組成物が挙げられる。光学的ノイズの発生をより抑制する観点から、遮光材13を形成するための感光性組成物に含まれる着色剤としては、黒色顔料又は黒色染料が好ましく、黒色顔料がより好ましく、カーボンブラックが更に好ましい。 In order to form the light shielding material 13 having excellent heat resistance, the photosensitive composition preferably contains a polysiloxane compound as a curable compound, and the photosensitive composition has a cyclic polysiloxane structure as the curable compound. It is more preferable to contain a polysiloxane compound. Examples of photosensitive compositions containing polysiloxane compounds include polysiloxane compounds (specifically, polysiloxanes having a polymerizable group and an alkali-soluble group in one molecule) described in International Publication No. 2023/008534. a second developable composition containing a compound) and a colorant. From the viewpoint of further suppressing the generation of optical noise, the colorant contained in the photosensitive composition for forming the light shielding material 13 is preferably a black pigment or a black dye, more preferably a black pigment, and even more preferably carbon black. preferable.
光学的ノイズの発生を更に抑制するためには、感光性組成物中の着色剤の量が、硬化性化合物100重量部に対して、3重量部以上であることが好ましく、4重量部以上であることがより好ましく、5重量部以上であることが更に好ましい。フォトリソグラフィーによるパターニング性を高めるためには、感光性組成物中の着色剤の量が、硬化性化合物100重量部に対して、10重量部以下であることが好ましい。 In order to further suppress the generation of optical noise, the amount of colorant in the photosensitive composition is preferably 3 parts by weight or more, and 4 parts by weight or more based on 100 parts by weight of the curable compound. It is more preferable that the amount is at least 5 parts by weight, and even more preferably 5 parts by weight or more. In order to improve patterning properties by photolithography, the amount of colorant in the photosensitive composition is preferably 10 parts by weight or less based on 100 parts by weight of the curable compound.
(半導体基板15)
半導体基板15の材料としては、例えば、シリコンウエハーが用いられる。半導体基板15には、受光素子としてフォトダイオードが多数形成されており、フォトダイオード上にはカラーフィルター層やマイクロレンズが形成されている。上記受光素子が形成されている領域が画素エリア15aである。半導体基板15の厚みは、例えば50μm以上800μm以下である。
(Semiconductor substrate 15)
As a material for the semiconductor substrate 15, for example, a silicon wafer is used. A large number of photodiodes are formed on the semiconductor substrate 15 as light receiving elements, and a color filter layer and a microlens are formed on the photodiodes. The area where the light receiving element is formed is the pixel area 15a. The thickness of the semiconductor substrate 15 is, for example, 50 μm or more and 800 μm or less.
(実装基板16)
実装基板16としては、例えば、ポリイミド、ポリエステル、エポキシ樹脂、ビスマレイミドトリアジン樹脂、フェノール樹脂等の有機物;紙やガラス繊維不織布等に上記有機物を含侵させて加熱硬化させた構造物;アルミナ、窒化アルミニウム、酸化ベリリウム、窒化ケイ素等のセラミック等を材料とする基板が挙げられ、これらの中でも、ガラスエポキシ基板、セラミック基板が好ましい。実装基板16の表面や内部には、金属配線パターンや金属バンプを有する回路が形成されている。
(Mounting board 16)
Examples of the mounting board 16 include organic materials such as polyimide, polyester, epoxy resin, bismaleimide triazine resin, and phenol resin; structures obtained by impregnating paper, glass fiber nonwoven fabric, etc. with the above organic materials and curing them by heating; alumina, nitride, etc. Examples include substrates made of ceramics such as aluminum, beryllium oxide, and silicon nitride, and among these, glass epoxy substrates and ceramic substrates are preferred. On the surface and inside of the mounting board 16, a circuit having a metal wiring pattern and metal bumps is formed.
(枠状部材12)
枠状部材12の材料としては、熱硬化性樹脂(例えば、エポキシ樹脂等)やセラミック等を用いることができる。枠状部材12は、実装基板16と接着剤であらかじめ接着されていてもよいし、実装基板16上にモールド成形等で成形されていてもよい。
(Frame-shaped member 12)
As the material of the frame member 12, thermosetting resin (for example, epoxy resin, etc.), ceramic, or the like can be used. The frame member 12 may be bonded to the mounting board 16 with an adhesive in advance, or may be formed on the mounting board 16 by molding or the like.
(接着剤層17及び接着剤層51)
接着剤層17及び接着剤層51は、接着剤の硬化物から構成される。接着剤層17及び接着剤層51の材料となる接着剤としては、例えば、熱硬化型接着剤(より詳しくは、エポキシ系接着剤等)、紫外線硬化型接着剤(より詳しくは、アクリル系接着剤等)等が挙げられる。なお、「エポキシ系接着剤」とは、エポキシ基を有する化合物(例えば、1分子中に少なくとも2つのエポキシ基を含有する化合物)を主剤として含む接着剤をさす。また、「アクリル系接着剤」とは、(メタ)アクリル酸若しくはその誘導体(より具体的には、(メタ)アクリル酸エステル等)、又は(メタ)アクリル酸若しくはその誘導体の重合体を主成分とする接着剤を意味する。
(Adhesive layer 17 and adhesive layer 51)
The adhesive layer 17 and the adhesive layer 51 are composed of cured adhesives. Examples of adhesives that can be used as materials for the adhesive layer 17 and the adhesive layer 51 include thermosetting adhesives (more specifically, epoxy adhesives, etc.), ultraviolet curable adhesives (more specifically, acrylic adhesives, etc.) agents, etc.). Note that the term "epoxy adhesive" refers to an adhesive containing a compound having an epoxy group (for example, a compound containing at least two epoxy groups in one molecule) as a main ingredient. In addition, "acrylic adhesive" refers to (meth)acrylic acid or its derivatives (more specifically, (meth)acrylic acid ester, etc.), or a polymer of (meth)acrylic acid or its derivatives as the main component. means an adhesive that is
遮光材13と枠状部材12(又は基材11)との接着性を高めるためには、接着剤層17及び接着剤層51の材料となる接着剤としては、エポキシ系接着剤が好ましい。遮光材13と枠状部材12(又は基材11)との接着性をより高めるためには、エポキシ系接着剤の主剤としては、エポキシ基を2個以上有する芳香族エポキシ化合物が好ましく、ビスフェノール系ジグリシジルエーテル(より具体的には、ビスフェノールAジグリシジルエーテル、ビスフェノールFジグリシジルエーテル、ビスフェノールSジグリシジルエーテル等)がより好ましく、ビスフェノールAジグリシジルエーテルが更に好ましい。遮光材13と枠状部材12(又は基材11)との接着性をより高めるためには、エポキシ系接着剤の硬化剤としては、イミダゾール系硬化剤が好ましい。 In order to improve the adhesiveness between the light shielding material 13 and the frame member 12 (or the base material 11), an epoxy adhesive is preferably used as the material for the adhesive layer 17 and the adhesive layer 51. In order to further improve the adhesiveness between the light shielding material 13 and the frame member 12 (or the base material 11), the main agent of the epoxy adhesive is preferably an aromatic epoxy compound having two or more epoxy groups, and bisphenol-based Diglycidyl ether (more specifically, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol S diglycidyl ether, etc.) is more preferred, and bisphenol A diglycidyl ether is even more preferred. In order to further improve the adhesion between the light shielding material 13 and the frame-shaped member 12 (or the base material 11), an imidazole-based curing agent is preferable as the curing agent for the epoxy adhesive.
[固体撮像装置の好ましい態様]
光学的ノイズの発生を抑制しつつ、遮光材の映り込みを抑制できる上、冷熱衝撃試験で評価される信頼性に優れる固体撮像装置を得るためには、第1実施形態に係る固体撮像装置板は、下記条件1を満たすことが好ましく、下記条件2を満たすことがより好ましく、下記条件3を満たすことが更に好ましく、下記条件4を満たすことが更により好ましい。
条件1:テーパー角が90°未満であり、かつ遮光材の角部の内周側の形状が湾曲形状である。
条件2:上記条件1を満たし、かつ遮光材の波長800nmの光の透過率が、5%以下である。
条件3:上記条件2を満たし、かつ遮光材の厚みのばらつきが、遮光材の平均厚みの10%以内である。
条件4:上記条件3を満たし、かつ遮光材の線幅のばらつきが、20μm以内である。
[Preferred embodiment of solid-state imaging device]
In order to obtain a solid-state imaging device that can suppress the generation of optical noise, suppress reflection on the light-shielding material, and has excellent reliability evaluated in a thermal shock test, the solid-state imaging device plate according to the first embodiment is required. preferably satisfies Condition 1 below, more preferably satisfies Condition 2 below, still more preferably satisfies Condition 3 below, and even more preferably satisfies Condition 4 below.
Condition 1: The taper angle is less than 90°, and the shape of the inner peripheral side of the corner of the light shielding material is curved.
Condition 2: Condition 1 above is satisfied, and the transmittance of the light shielding material for light at a wavelength of 800 nm is 5% or less.
Condition 3: Condition 2 above is satisfied, and the variation in the thickness of the light shielding material is within 10% of the average thickness of the light shielding material.
Condition 4: Condition 3 above is satisfied, and the variation in line width of the light shielding material is within 20 μm.
<第2実施形態:固体撮像装置の製造方法>
次に、本発明の第2実施形態に係る固体撮像装置の製造方法について説明する。第2実施形態に係る固体撮像装置の製造方法は、上述した第1実施形態に係る固体撮像装置の好適な製造方法である。以下の説明において、第1実施形態と重複する内容については、その説明を省略する場合がある。
<Second embodiment: Method for manufacturing solid-state imaging device>
Next, a method for manufacturing a solid-state imaging device according to a second embodiment of the present invention will be described. The method for manufacturing the solid-state imaging device according to the second embodiment is a preferred method for manufacturing the solid-state imaging device according to the first embodiment described above. In the following description, the description of content that overlaps with the first embodiment may be omitted.
第2実施形態に係る固体撮像装置の製造方法では、透明基板の一方の主面に、感光性組成物を用いてフォトリソグラフィーにより遮光材を形成する。透明基板の一方の主面において、フォトリソグラフィーにて感光性組成物をパターン化する方法は、特に限定されず、例えば、国際公開第2023/008534号に記載された方法や、国際公開第2022/210797号に記載された方法を採用することができる。なお、第1実施形態に係る固体撮像装置の遮光材は、スクリーン印刷機やディスペンサー等の塗布手段を用いて形成されてもよい。 In the method for manufacturing a solid-state imaging device according to the second embodiment, a light-shielding material is formed on one main surface of a transparent substrate by photolithography using a photosensitive composition. The method of patterning the photosensitive composition on one main surface of the transparent substrate using photolithography is not particularly limited, and for example, the method described in International Publication No. 2023/008534, or the method described in International Publication No. 2022/2022/ The method described in No. 210797 can be adopted. Note that the light shielding material of the solid-state imaging device according to the first embodiment may be formed using a coating means such as a screen printer or a dispenser.
以下、第2実施形態に係る固体撮像装置の製造方法の一例が備える各工程について説明する。 Hereinafter, each process included in an example of the method for manufacturing a solid-state imaging device according to the second embodiment will be described.
[塗膜形成工程]
まず、感光性組成物を透明基板上に塗布し、感光性組成物から構成される膜(塗膜)を形成する。この際の塗布方法は、特に限定されず、例えば、スピンコート法、スリットコート法等の一般的な塗布方法を使用できる。次いで、塗膜を加熱して、塗膜中の溶媒を除去する。塗膜の加熱温度は適宜設定され得るが、好ましくは60℃以上200℃以下である。
[Coating film formation process]
First, a photosensitive composition is applied onto a transparent substrate to form a film (coating film) made of the photosensitive composition. The coating method at this time is not particularly limited, and for example, general coating methods such as spin coating and slit coating can be used. Next, the coating film is heated to remove the solvent in the coating film. The heating temperature of the coating film can be set appropriately, but is preferably 60°C or higher and 200°C or lower.
[露光工程]
次いで、所定の位置に複数の透光領域が形成されたフォトマスクを塗膜上に配置し、塗膜に光を照射する。これにより、透光領域の下部に位置する塗膜のみが露光され、光硬化反応が進行する。透光領域の細線の幅を変更することにより、上述したSmin及びSmaxを調整できる。露光の際の積算露光量は特に制限されないが、好ましくは1mJ/cm2以上20000mJ/cm2以下であり、より好ましくは1000mJ/cm2以上15000mJ/cm2以下である。
[Exposure process]
Next, a photomask in which a plurality of transparent areas are formed at predetermined positions is placed on the coating film, and the coating film is irradiated with light. As a result, only the coating film located below the light-transmitting area is exposed to light, and the photocuring reaction proceeds. By changing the width of the thin line in the transparent region, the above-mentioned S min and S max can be adjusted. The cumulative exposure amount during exposure is not particularly limited, but is preferably 1 mJ/cm 2 or more and 20,000 mJ/cm 2 or less, more preferably 1,000 mJ/cm 2 or more and 15,000 mJ/cm 2 or less.
露光後、必要に応じて所定の温度でベイクを行い、塗膜の半硬化状態を維持しつつ硬化反応を進めることもできる。 After exposure, baking may be performed at a predetermined temperature if necessary to advance the curing reaction while maintaining the semi-cured state of the coating film.
[現像工程]
次いで、露光後の塗膜を現像する。塗膜の現像方法は特に限定されない。例えば、浸漬法又はスプレー法により塗膜にアルカリ現像液を接触させ、非露光部を溶解及び除去することにより、透明基板上の塗膜が半硬化状態でパターン化されて、半硬化状態の遮光材が複数個設けられた透明基板(以下、「試料1」と記載することがある)が得られる。アルカリ現像液は、一般に使用されるものを特に限定なく使用できる。アルカリ現像液の具体例としては、テトラメチルアンモニウムヒドロキシド(TMAH)水溶液、コリン水溶液等の有機アルカリ水溶液;水酸化カリウム水溶液、水酸化ナトリウム水溶液、炭酸カリウム水溶液、炭酸ナトリウム水溶液、炭酸リチウム水溶液等の無機アルカリ水溶液等が挙げられる。露光部と非露光部とのコントラストを高める観点から、アルカリ濃度は、25重量%以下が好ましく、10重量%以下がより好ましく、5重量%以下が更に好ましい。溶解速度の調整等を目的として、アルカリ現像液にアルコールや界面活性剤が配合されていてもよい。また、塗膜にアルカリ現像液を接触させた後に、塗膜を水洗してもよい。塗膜を水洗する場合、水洗後に、塗膜の表面の水分を圧縮空気で除去することが好ましい。塗膜の現像時間(例えば、現像液に浸漬する時間)を変更することで、上述したテーパー角を調整できる。
[Development process]
Next, the exposed coating film is developed. The method of developing the coating film is not particularly limited. For example, by bringing an alkaline developer into contact with the coating film by dipping or spraying, and dissolving and removing the non-exposed areas, the coating film on the transparent substrate is patterned in a semi-cured state, and the semi-cured light-shielding A transparent substrate (hereinafter sometimes referred to as "sample 1") on which a plurality of materials are provided is obtained. As the alkaline developer, commonly used alkaline developers can be used without particular limitation. Specific examples of alkaline developers include organic alkali aqueous solutions such as tetramethylammonium hydroxide (TMAH) aqueous solution and choline aqueous solution; potassium hydroxide aqueous solution, sodium hydroxide aqueous solution, potassium carbonate aqueous solution, sodium carbonate aqueous solution, lithium carbonate aqueous solution, etc. Examples include inorganic alkali aqueous solutions. From the viewpoint of increasing the contrast between exposed areas and non-exposed areas, the alkali concentration is preferably 25% by weight or less, more preferably 10% by weight or less, and even more preferably 5% by weight or less. Alcohol or a surfactant may be added to the alkaline developer for the purpose of adjusting the dissolution rate or the like. Further, after the coating film is brought into contact with the alkaline developer, the coating film may be washed with water. When washing the coating film with water, it is preferable to remove water on the surface of the coating film with compressed air after washing with water. The above-mentioned taper angle can be adjusted by changing the development time of the coating film (for example, the time of immersion in a developer).
[遮光材付き透明基板形成工程]
次いで、試料1を、例えば温度150℃以上250℃以下の条件で加熱することにより、遮光材を硬化させる。これにより、感光性組成物の硬化物から構成される遮光材が複数個設けられた透明基板(以下、「試料2」と記載することがある)を得る。次いで、ダイシングブレードを用いて、遮光材ごとに試料2を切断することにより、透明基板と、この透明基板の一方の主面に形成された遮光材(1個の遮光材)とを有する積層体(以下、「遮光材付き透明基板」と記載することがある)を得る。
[Transparent substrate formation process with light shielding material]
Next, the light shielding material is cured by heating the sample 1 at a temperature of, for example, 150° C. or more and 250° C. or less. Thereby, a transparent substrate (hereinafter sometimes referred to as "sample 2") provided with a plurality of light shielding materials made of a cured product of the photosensitive composition is obtained. Next, by cutting the sample 2 into each light-shielding material using a dicing blade, a laminate having a transparent substrate and a light-shielding material (one light-shielding material) formed on one main surface of this transparent substrate is obtained. (hereinafter sometimes referred to as "transparent substrate with light shielding material") is obtained.
上記[塗膜形成工程]から上記[遮光材付き透明基板形成工程]までを、上述した好ましい条件で実施することにより、遮光材の厚みのばらつき及び遮光材の線幅のばらつきを、上述した好ましい範囲内に調整することができる。 By carrying out the steps from the above-mentioned [coating film formation step] to the above-mentioned [light-shielding material-equipped transparent substrate formation step] under the above-mentioned preferable conditions, variations in the thickness of the light-shielding material and variations in the line width of the light-shielding material can be reduced to the above-mentioned preferable conditions. It can be adjusted within the range.
[固体撮像装置形成工程]
次いで、得られた遮光材付き透明基板と基材(又は枠状部材)とを、接着剤を介して積層させた後、接着剤を硬化させる。上記積層の際には、遮光材の基材側端面の少なくとも一部と基材(又は枠状部材)との間に接着剤が介在するように積層する。次いで、基材の透明基板側とは反対側の面にはんだボールを形成し、第1実施形態に係る固体撮像装置を得る。
[Solid-state imaging device formation process]
Next, the obtained transparent substrate with a light-shielding material and a base material (or frame-shaped member) are laminated with an adhesive interposed therebetween, and then the adhesive is cured. In the case of the above lamination, the layers are laminated so that an adhesive is interposed between at least a portion of the base material side end surface of the light shielding material and the base material (or the frame-shaped member). Next, solder balls are formed on the surface of the base material opposite to the transparent substrate side, thereby obtaining the solid-state imaging device according to the first embodiment.
以下、実施例により本発明を具体的に説明するが、本発明はこれら実施例のみに限定されるものではない。 Hereinafter, the present invention will be specifically explained with reference to Examples, but the present invention is not limited to these Examples.
<硬化性化合物P1の合成>
40gのジアリルイソシアヌレートと29gのジアリルモノメチルイソシアヌレートと264gの1,4-ジオキサンとを混合した混合物に、白金-ビニルシロキサン錯体のキシレン溶液(ユミコアプレシャスメタルズ・ジャパン社製「Pt-VTSC-3X」、白金を3重量%含有する溶液)143μLを加えて溶液S1を得た。また、別途、1,3,5,7-テトラハイドロジェン-1,3,5,7-テトラメチルシクロテトラシロキサン88gをトルエン176gに溶解させて溶液S2を得た。
<Synthesis of curable compound P1>
A xylene solution of platinum-vinylsiloxane complex (Pt-VTSC-3X manufactured by Umicore Precious Metals Japan Co., Ltd. 143 μL of a solution containing 3% by weight of platinum was added to obtain a solution S1. Separately, 88 g of 1,3,5,7-tetrahydrogen-1,3,5,7-tetramethylcyclotetrasiloxane was dissolved in 176 g of toluene to obtain a solution S2.
そして、酸素を3体積%含有する窒素雰囲気下、溶液S2を温度105℃に加熱した状態で、溶液S2に溶液S1を3時間かけて滴下し、滴下終了後、温度105℃に保持しつつ30分間攪拌して、溶液S3を得た。なお、得られた溶液S3に含まれる化合物のアルケニル基の反応率を、1H-NMRで測定したところ、当該反応率は95%以上であった。 Then, in a nitrogen atmosphere containing 3% by volume of oxygen, solution S2 was heated to a temperature of 105°C, and solution S1 was dropped into solution S2 over 3 hours. After stirring for a minute, solution S3 was obtained. Note that when the reaction rate of alkenyl groups of the compound contained in the obtained solution S3 was measured by 1 H-NMR, the reaction rate was 95% or more.
また、別途、1-ビニル-3,4-エポキシシクロヘキサン62gをトルエン62gに溶解させて溶液S4を得た。 Separately, 62 g of 1-vinyl-3,4-epoxycyclohexane was dissolved in 62 g of toluene to obtain solution S4.
そして、酸素を3体積%含有する窒素雰囲気下、溶液S3を温度105℃に加熱した状態で、溶液S3に、溶液S4を1時間かけて滴下し、滴下終了後、温度105℃に保持しつつ30分間攪拌して、溶液S5を得た。なお、得られた溶液S5に含まれる化合物のアルケニル基の反応率を、1H-NMRで測定したところ、当該反応率は95%以上であった。 Then, in a nitrogen atmosphere containing 3% by volume of oxygen, solution S4 was dropped into solution S3 over 1 hour while heating solution S3 to a temperature of 105°C, and after the dropwise addition was completed, the temperature was maintained at 105°C. After stirring for 30 minutes, solution S5 was obtained. Note that when the reaction rate of alkenyl groups of the compound contained in the obtained solution S5 was measured by 1 H-NMR, the reaction rate was 95% or more.
次いで、溶液S5を冷却した後、溶液S5から溶媒(トルエン、キシレン及び1,4-ジオキサン)を減圧留去し、固形分を得た。次いで、得られた固形分にプロピレングリコール1-モノメチルエーテル2-アセタートを加えて、硬化性化合物P1を含む溶液SP1(硬化性化合物P1の濃度:70重量%)を得た。硬化性化合物P1は、1分子中に複数個のカチオン重合性基(具体的には脂環式エポキシ基)と複数個のアルカリ可溶性基(具体的にはX2基)とを有し、かつ主鎖に環状ポリシロキサン構造を有するポリシロキサン化合物であった。 Next, after cooling the solution S5, the solvent (toluene, xylene, and 1,4-dioxane) was distilled off from the solution S5 under reduced pressure to obtain a solid content. Next, propylene glycol 1-monomethyl ether 2-acetate was added to the obtained solid content to obtain a solution SP1 containing the curable compound P1 (concentration of the curable compound P1: 70% by weight). The curable compound P1 has a plurality of cationic polymerizable groups (specifically, alicyclic epoxy groups) and a plurality of alkali-soluble groups (specifically, the X2 group) in one molecule, and It was a polysiloxane compound with a cyclic polysiloxane structure in its chain.
<感光性組成物の調製>
100gの溶液SP1(上記手順で調製した溶液SP1)と、15gの3’,4’-エポキシシクロヘキシルメチル3,4-エポキシシクロヘキサンカルボキシレート(ダイセル社製「セロキサイド(登録商標)2021P」)と、21gの光カチオン重合開始剤(ADEKA社製「SP-606」)と、1.5gの9,10-ジプロポキシアントラセンと、4gのカーボンブラック(三菱ケミカル社製「MA100」)とを混合した後、プロピレングリコール1-モノメチルエーテル2-アセタートを用いて、塗布に適した粘度に調整し、感光性組成物PS1を得た。
<Preparation of photosensitive composition>
100 g of solution SP1 (solution SP1 prepared by the above procedure), 15 g of 3',4'-epoxycyclohexylmethyl 3,4-epoxycyclohexane carboxylate ("Celoxide (registered trademark) 2021P" manufactured by Daicel), and 21 g After mixing a photocationic polymerization initiator ("SP-606" manufactured by ADEKA Corporation), 1.5 g of 9,10-dipropoxyanthracene, and 4 g of carbon black ("MA100" manufactured by Mitsubishi Chemical Corporation), The viscosity was adjusted to be suitable for coating using propylene glycol 1-monomethyl ether 2-acetate to obtain a photosensitive composition PS1.
<遮光材付き透明基板及び固体撮像装置の作製>
以下、実施例1~28、比較例1及び比較例2の遮光材付き透明基板の作製方法、並びに実施例1~28、比較例1及び比較例2の固体撮像装置の作製方法について説明する。
<Production of transparent substrate with light shielding material and solid-state imaging device>
Hereinafter, methods for manufacturing transparent substrates with light shielding materials in Examples 1 to 28, Comparative Examples 1 and 2, and methods for manufacturing solid-state imaging devices in Examples 1 to 28, Comparative Examples 1 and 2 will be described.
[実施例2]
(塗膜形成工程)
透明基板としてのガラス基板(厚み:0.7mm)上に、スピンコーターにより感光性組成物PS1を塗布し、ガラス基板上に感光性組成物PS1から構成される塗膜が形成された第1の積層体を得た。次いで、温度125℃に加熱したホットプレート上で、第1の積層体を10分間加熱した。
[Example 2]
(Coating film formation process)
The photosensitive composition PS1 was applied onto a glass substrate (thickness: 0.7 mm) as a transparent substrate using a spin coater, and a coating film composed of the photosensitive composition PS1 was formed on the glass substrate. A laminate was obtained. Next, the first laminate was heated for 10 minutes on a hot plate heated to a temperature of 125°C.
(露光工程)
次いで、手動露光機(大日本科研社製「MA-1300」、ランプ:高圧水銀ランプ)を用いて、図7に示すフォトマスク200(透光領域201を有するフォトマスク200)を通して、積算露光量10000mJ/cm2の条件で、加熱後の第1の積層体の塗膜に光を照射することにより、塗膜を露光(詳しくは、ソフトコンタクト露光)した。使用したフォトマスク200は、透光領域201を格子状に複数有していた。透光領域201の寸法については、長手方向(図7の左右方向)の長さL1が15.6mmであり、短手方向(図7の上下方向)の長さL2が11mmであった。また、透光領域201の線幅については、短手方向に延びる細線の線幅W1(以下、単に「線幅W1」と記載する)が2450μmであり、長手方向に延びる細線の線幅W2(以下、単に「線幅W2」と記載する)が2150μmであった。また、透光領域201の4つの角部の内周側の曲率半径(以下、「フォトマスクの曲率半径」と記載する)は、0.3mmであった。
(Exposure process)
Next, using a manual exposure machine (“MA-1300” manufactured by Dainippon Kaken Co., Ltd., lamp: high-pressure mercury lamp), the cumulative exposure amount is The coating film was exposed (specifically, soft contact exposure) by irradiating the coating film of the heated first laminate with light under the condition of 10000 mJ/cm 2 . The photomask 200 used had a plurality of transparent regions 201 arranged in a grid pattern. Regarding the dimensions of the light-transmitting area 201, the length L1 in the longitudinal direction (horizontal direction in FIG. 7) was 15.6 mm, and the length L2 in the transverse direction (vertical direction in FIG. 7) was 11 mm. . Regarding the line width of the light-transmitting area 201, the line width W 1 (hereinafter simply referred to as "line width W 1 ") of the thin line extending in the transverse direction is 2450 μm, and the line width of the thin line extending in the longitudinal direction is 2450 μm. W 2 (hereinafter simply referred to as "line width W 2 ") was 2150 μm. Further, the radius of curvature of the inner peripheral side of the four corners of the light-transmitting region 201 (hereinafter referred to as "radius of curvature of the photomask") was 0.3 mm.
(現像工程)
次いで、露光後の第1の積層体を、温度95℃に加熱したホットプレート上で10分間加熱した後、温度25℃の雰囲気下で60秒間放置し、続いて、アルカリ現像液としてのTMAH水溶液(TMAHの濃度:2.38重量%)に60秒間浸漬した。次いで、アルカリ現像液に浸漬した第1の積層体を、30秒間水洗した後、表面の水分を圧縮空気で除去した。これにより、ガラス基板上の塗膜が半硬化状態でパターン化されて、半硬化状態の遮光材が複数個設けられたガラス基板(試料1)を得た。試料1の遮光材の厚みは、15μmであった。
(Developing process)
Next, the first laminate after exposure was heated for 10 minutes on a hot plate heated to a temperature of 95°C, and then left for 60 seconds in an atmosphere at a temperature of 25°C, and then a TMAH aqueous solution as an alkaline developer was applied. (TMAH concentration: 2.38% by weight) for 60 seconds. Next, the first laminate immersed in the alkaline developer was washed with water for 30 seconds, and then surface moisture was removed with compressed air. As a result, the coating film on the glass substrate was patterned in a semi-cured state, and a glass substrate (Sample 1) on which a plurality of semi-cured light shielding materials were provided was obtained. The thickness of the light shielding material of Sample 1 was 15 μm.
(遮光材付き透明基板形成工程)
次いで、試料1を、オーブン中において温度200℃で2時間加熱し、遮光材を硬化させることにより、感光性組成物の硬化物から構成される遮光材が複数個設けられたガラス基板(試料2)を得た。次いで、試料2のガラス基板の遮光材が設けられていない面にダイシングフィルムを仮接着した。次いで、ダイシングブレードを用いて、試料2を遮光材ごとに22mm×18mmのサイズに切断した後、ダイシングフィルムを剥がして、実施例2の遮光材付き透明基板(個片化された試料2)を得た。
(Transparent substrate formation process with light shielding material)
Next, Sample 1 was heated in an oven at a temperature of 200°C for 2 hours to cure the light shielding material, thereby producing a glass substrate (Sample 2) provided with a plurality of light shielding materials made of a cured product of the photosensitive composition. ) was obtained. Next, a dicing film was temporarily attached to the surface of the glass substrate of Sample 2 on which the light shielding material was not provided. Next, using a dicing blade, sample 2 was cut into a size of 22 mm x 18 mm for each light shielding material, and then the dicing film was peeled off and the transparent substrate with light shielding material of Example 2 (sample 2 in pieces) was cut. Obtained.
(固体撮像装置形成工程)
次いで、得られた遮光材付き透明基板と基材とを、エポキシ系接着剤を介して積層させることにより、第2の積層体を得た。なお、積層の際には、遮光材の基材側端面の一部と基材との間にエポキシ系接着剤が介在するように積層した。また、エポキシ系接着剤を硬化させた後の高さH(図2参照)が3000μmとなるように、エポキシ系接着剤の使用量を調整した。上記基材としては、受光素子からなる画素エリア(サイズ:10mm×6mm)が設けられた半導体基板(サイズ:14mm×9mm)と実装基板(サイズ:22mm×18mm)とがダイボンド材を介して積層され、かつ半導体基板上の電極パッドと実装基板上の電極パッドとが金属製ワイヤを介して電気的に接続された基材を用いた。また、使用したエポキシ系接着剤は、主剤としてビスフェノールAジグリシジルエーテルを含み、硬化剤としてイミダゾール系硬化剤を含み、かつ主剤と硬化剤の重量比(主剤/硬化剤)が100/3である熱硬化型接着剤であった。
(Solid-state imaging device formation process)
Next, a second laminate was obtained by laminating the obtained transparent substrate with a light shielding material and a base material via an epoxy adhesive. Note that during lamination, the epoxy adhesive was interposed between a part of the base material side end surface of the light shielding material and the base material. Further, the amount of the epoxy adhesive used was adjusted so that the height H (see FIG. 2) after curing the epoxy adhesive was 3000 μm. As the base material, a semiconductor substrate (size: 14 mm x 9 mm) provided with a pixel area (size: 10 mm x 6 mm) consisting of a light receiving element and a mounting board (size: 22 mm x 18 mm) are laminated via a die bonding material. A base material was used in which the electrode pads on the semiconductor substrate and the electrode pads on the mounting substrate were electrically connected via metal wires. In addition, the epoxy adhesive used contains bisphenol A diglycidyl ether as a base agent, an imidazole hardener as a hardening agent, and the weight ratio of the base agent and hardener (main agent/hardener) is 100/3. It was a thermosetting adhesive.
次いで、第2の積層体を温度200℃のオーブン中で2時間加熱した後、実装基板の半導体基板側とは反対側の面にはんだボールを形成して、実施例2の固体撮像装置を得た。実施例2の固体撮像装置は、図2に示す固体撮像装置から枠状部材を除いた構造を有していた。 Next, after heating the second laminate in an oven at a temperature of 200° C. for 2 hours, solder balls were formed on the surface of the mounting board opposite to the semiconductor substrate side to obtain the solid-state imaging device of Example 2. Ta. The solid-state imaging device of Example 2 had a structure in which the frame member was removed from the solid-state imaging device shown in FIG.
[実施例1、実施例3~5、比較例1及び比較例2]
露光工程で使用するフォトマスクの線幅W1及び線幅W2を、後述する表1に記載のとおりとしたこと以外は、実施例2と同じ方法で、実施例1、実施例3~5、比較例1及び比較例2の遮光材付き透明基板、並びに実施例1、実施例3~5、比較例1及び比較例2の固体撮像装置をそれぞれ得た。
[Example 1, Examples 3 to 5, Comparative Example 1 and Comparative Example 2]
Examples 1 and 3 to 5 were prepared in the same manner as in Example 2, except that the line width W 1 and line width W 2 of the photomask used in the exposure process were as shown in Table 1 below. , transparent substrates with light shielding materials of Comparative Examples 1 and 2, and solid-state imaging devices of Example 1, Examples 3 to 5, Comparative Examples 1 and 2 were obtained, respectively.
[実施例6及び8~10]
現像工程において第1の積層体をTMAH水溶液に浸漬する時間(現像時間)を、実施例6については45秒、実施例8については50秒、実施例9については75秒、実施例10については90秒に変更したこと以外は、実施例2と同じ方法で、実施例6及び8~10の遮光材付き透明基板、並びに実施例6及び8~10の固体撮像装置をそれぞれ得た。
[Examples 6 and 8 to 10]
In the development process, the time (development time) for immersing the first laminate in the TMAH aqueous solution was 45 seconds for Example 6, 50 seconds for Example 8, 75 seconds for Example 9, and 75 seconds for Example 10. Transparent substrates with light-shielding materials in Examples 6 and 8 to 10 and solid-state imaging devices in Examples 6 and 8 to 10 were obtained in the same manner as in Example 2, except that the time was changed to 90 seconds.
[実施例7]
塗膜形成工程から現像工程までを下記の方法で行ったこと以外は、実施例2と同じ方法で、実施例7の遮光材付き透明基板、及び実施例7の固体撮像装置をそれぞれ得た。
[Example 7]
A transparent substrate with a light-shielding material of Example 7 and a solid-state imaging device of Example 7 were obtained in the same manner as in Example 2, except that the steps from the coating film formation step to the development step were performed as described below.
(実施例7の塗膜形成工程から現像工程)
現像工程後の遮光材の厚みが5μmとなるように感光性組成物PS1の塗布量を調整したこと以外は、実施例2と同じ方法で塗膜形成工程から現像工程までを行う操作を1セットとして、この操作を3セット繰り返した。これにより、厚み15μmの遮光材を備える試料1を得た。
(From the coating film forming step to the developing step of Example 7)
One set of operations from the coating film forming step to the developing step was performed in the same manner as in Example 2, except that the coating amount of photosensitive composition PS1 was adjusted so that the thickness of the light shielding material after the developing step was 5 μm. This operation was repeated for 3 sets. As a result, Sample 1 having a light shielding material with a thickness of 15 μm was obtained.
[実施例11~14]
露光工程で使用するフォトマスクの曲率半径を、実施例12については0.2mm、実施例13については0.5mm、実施例14については1.0mmに変更したこと以外は、実施例2と同じ方法で、実施例12~14の遮光材付き透明基板、及び実施例12~14の固体撮像装置をそれぞれ得た。また、露光工程において、透光領域201の4つの角部の内周側の角度が直角であるフォトマスクを使用したこと以外は、実施例2と同じ方法で、実施例11の遮光材付き透明基板及び固体撮像装置を得た。
[Examples 11 to 14]
Same as Example 2 except that the radius of curvature of the photomask used in the exposure process was changed to 0.2 mm for Example 12, 0.5 mm for Example 13, and 1.0 mm for Example 14. Transparent substrates with light shielding materials of Examples 12 to 14 and solid-state imaging devices of Examples 12 to 14 were obtained by the method. In addition, in the exposure process, the transparent material with light shielding material of Example 11 was prepared in the same manner as in Example 2, except that a photomask in which the angles of the inner periphery of the four corners of the light-transmitting area 201 were right angles was used. A substrate and a solid-state imaging device were obtained.
[実施例15]
スクリーン印刷機のステージ上に、透明基板であるガラス基板(厚み:0.7mm)を真空吸着させた後、メッシュ数250本/インチの印刷用マスクの上に感光性組成物PS1を塗布した。使用した印刷用マスクのメッシュ領域の形状及び寸法は、実施例2で使用したフォトマスクの透光領域の形状及び寸法とそれぞれ同じであった。次いで、ガラス基板の上方に印刷高さ(クリアランス)30μmを確保して上記印刷用マスクを設置し、印刷速度30mm/秒でガラス基板上に感光性組成物PS1をスクリーン印刷し、ガラス基板上に印刷層が形成された第3の積層体を得た。次いで、温度125℃に加熱したホットプレート上で第3の積層体を10分間加熱した後、手動露光機(大日本科研社製「MA-1300」、ランプ:高圧水銀ランプ)を用いて、積算露光量6000mJ/cm2の条件で印刷層を露光した。次いで、温度95℃に加熱したホットプレート上で露光後の第3の積層体を10分間加熱し、半硬化状態の遮光材が複数個設けられたガラス基板(試料1)を得た。その後、実施例2と同じ手順で、実施例15の遮光材付き透明基板及び固体撮像装置を得た。
[Example 15]
A transparent glass substrate (thickness: 0.7 mm) was vacuum-adsorbed on the stage of a screen printing machine, and then photosensitive composition PS1 was applied onto a printing mask with a mesh count of 250 lines/inch. The shape and dimensions of the mesh region of the printing mask used were the same as the shape and dimensions of the transparent region of the photomask used in Example 2. Next, the printing mask was installed above the glass substrate with a printing height (clearance) of 30 μm, and the photosensitive composition PS1 was screen printed on the glass substrate at a printing speed of 30 mm/sec. A third laminate on which a printed layer was formed was obtained. Next, the third laminate was heated for 10 minutes on a hot plate heated to 125°C, and then integrated using a manual exposure machine (“MA-1300” manufactured by Dainihon Kaken Co., Ltd., lamp: high-pressure mercury lamp). The printed layer was exposed to light at an exposure amount of 6000 mJ/cm 2 . Next, the exposed third laminate was heated for 10 minutes on a hot plate heated to a temperature of 95° C. to obtain a glass substrate (sample 1) provided with a plurality of semi-cured light shielding materials. Thereafter, in the same manner as in Example 2, a transparent substrate with a light shielding material and a solid-state imaging device of Example 15 were obtained.
[実施例16]
エアパルス方式のディスペンサー(武蔵エンジニアリング社製「ML-808GX」)と卓上塗布ロボット(武蔵エンジニアリング社製「IMAGE MASTER 350PC SMART」)とを組み合わせて、透明基板であるガラス基板(厚み:0.7mm)上に、感光性組成物PS1を塗布し、ガラス基板上に塗布層が形成された第4の積層体を得た。感光性組成物PS1を塗布する際は、実施例2の遮光材と同じパターンが形成されるように設定したプログラムを用いた。また、塗布条件は、吐出量が0.00001mL/秒であり、吐出時間が0.1秒であり、吐出圧力が0.3MPaであった。次いで、温度125℃に加熱したホットプレート上で第4の積層体を10分間加熱した後、手動露光機(大日本科研社製「MA-1300」、ランプ:高圧水銀ランプ)を用いて、積算露光量3000mJ/cm2の条件で塗布層を露光した。次いで、温度95℃に加熱したホットプレート上で露光後の第4の積層体を10分間加熱し、半硬化状態の遮光材が複数個設けられたガラス基板(試料1)を得た。その後、実施例2と同じ手順で、実施例16の遮光材付き透明基板及び固体撮像装置を得た。
[Example 16]
By combining an air pulse dispenser ("ML-808GX" manufactured by Musashi Engineering Co., Ltd.) and a tabletop coating robot ("IMAGE MASTER 350PC SMART" manufactured by Musashi Engineering Co., Ltd.), it is possible to coat a transparent glass substrate (thickness: 0.7 mm). The photosensitive composition PS1 was applied to the glass substrate to obtain a fourth laminate in which a coating layer was formed on the glass substrate. When applying the photosensitive composition PS1, a program was used that was set to form the same pattern as the light shielding material of Example 2. Further, the coating conditions were that the discharge amount was 0.00001 mL/sec, the discharge time was 0.1 second, and the discharge pressure was 0.3 MPa. Next, the fourth laminate was heated for 10 minutes on a hot plate heated to 125°C, and then integrated using a manual exposure machine (“MA-1300” manufactured by Dainihon Kaken Co., Ltd., lamp: high-pressure mercury lamp). The coating layer was exposed to light at an exposure amount of 3000 mJ/cm 2 . Next, the exposed fourth laminate was heated for 10 minutes on a hot plate heated to 95° C. to obtain a glass substrate (sample 1) provided with a plurality of semi-cured light shielding materials. Thereafter, in the same manner as in Example 2, a transparent substrate with a light shielding material and a solid-state imaging device of Example 16 were obtained.
[実施例17]
ディスペンサーで感光性組成物PS1を塗布する際の吐出量を0.00002L/秒に変更したこと以外は実施例16と同じ手順で、実施例17の遮光材付き透明基板及び固体撮像装置を得た。
[Example 17]
A transparent substrate with a light-shielding material and a solid-state imaging device of Example 17 were obtained in the same manner as in Example 16 except that the discharge rate when applying photosensitive composition PS1 with a dispenser was changed to 0.00002 L/sec. .
[実施例18]
まず、カーボンブラック(三菱ケミカル社製「MA100」)の配合量を6gに変更したこと以外は、感光性組成物PS1の調製方法と同じ方法で、感光性組成物PS2を得た。次いで、感光性組成物PS1の代わりに感光性組成物PS2を用いたこと以外は、実施例2と同じ手順で、実施例18の遮光材付き透明基板及び固体撮像装置を得た。
[Example 18]
First, a photosensitive composition PS2 was obtained in the same manner as the preparation method of the photosensitive composition PS1, except that the amount of carbon black ("MA100" manufactured by Mitsubishi Chemical Corporation) was changed to 6 g. Next, a transparent substrate with a light shielding material and a solid-state imaging device of Example 18 were obtained in the same manner as in Example 2 except that photosensitive composition PS2 was used instead of photosensitive composition PS1.
[実施例19]
まず、カーボンブラック(三菱ケミカル社製「MA100」)の配合量を3gに変更したこと以外は、感光性組成物PS1の調製方法と同じ方法で、感光性組成物PS3を得た。次いで、感光性組成物PS1の代わりに感光性組成物PS3を用いたこと以外は、実施例2と同じ手順で、実施例19の遮光材付き透明基板及び固体撮像装置を得た。
[Example 19]
First, a photosensitive composition PS3 was obtained in the same manner as the method for preparing the photosensitive composition PS1, except that the amount of carbon black ("MA100" manufactured by Mitsubishi Chemical Corporation) was changed to 3 g. Next, a transparent substrate with a light shielding material and a solid-state imaging device of Example 19 were obtained in the same manner as in Example 2 except that photosensitive composition PS3 was used instead of photosensitive composition PS1.
[実施例20及び21]
露光工程で使用するフォトマスクの線幅W1及び線幅W2を、後述する表2に記載のとおりとしたこと、並びに固体撮像装置形成工程においてエポキシ系接着剤を硬化させた後の高さH(図2参照)が後述する表2に記載の高さになるようにエポキシ系接着剤の使用量を調整したこと以外は、実施例2と同じ手順で、実施例20の遮光材付き透明基板及び固体撮像装置、並びに実施例21の遮光材付き透明基板及び固体撮像装置を、それぞれ得た。
[Examples 20 and 21]
The line width W 1 and the line width W 2 of the photomask used in the exposure process were as described in Table 2 below, and the height after curing the epoxy adhesive in the solid-state imaging device forming process. The same procedure as in Example 2 was followed except that the amount of epoxy adhesive used was adjusted so that H (see Figure 2) was at the height listed in Table 2 below. A substrate and a solid-state imaging device, and a transparent substrate with a light-shielding material and a solid-state imaging device of Example 21 were obtained, respectively.
[実施例23]
露光工程で使用するフォトマスクの透光領域の寸法を下記のとおりとしたこと、ダイシングブレードを用いて試料2を切断する際のサイズを20mm×17mmに変更したこと、固体撮像装置形成工程で使用した基材を下記のとおりに変更したこと、及び固体撮像装置形成工程においてエポキシ系接着剤を硬化させた後の高さH(図5参照)が後述する表2に記載の高さになるようにエポキシ系接着剤の使用量を調整したこと以外は、実施例2と同じ手順で、実施例23の遮光材付き透明基板及び固体撮像装置を得た。なお、実施例23の固体撮像装置は、図5に示す構造を有していた。
[Example 23]
The dimensions of the transparent area of the photomask used in the exposure process were set as shown below, the size when cutting sample 2 using a dicing blade was changed to 20 mm x 17 mm, and the size used in the solid-state imaging device formation process was changed. The base material was changed as shown below, and the height H after curing the epoxy adhesive in the solid-state imaging device forming process (see Figure 5) was adjusted to the height listed in Table 2 below. A transparent substrate with a light-shielding material and a solid-state imaging device of Example 23 were obtained in the same manner as in Example 2, except that the amount of epoxy adhesive used was adjusted. Note that the solid-state imaging device of Example 23 had the structure shown in FIG.
(実施例23で使用したフォトマスク及び基材)
実施例23で使用したフォトマスクの透光領域の寸法については、長手方向の長さ(図7の長さL1)が16.2mmであり、短手方向の長さ(図7の長さL2)が11.2mmであった。また、実施例23で使用したフォトマスクの透光領域の線幅については、線幅W1が1900μmであり、線幅W2が1400μmであった。また、実施例23で使用したフォトマスクの曲率半径は、0.3mmであった。また、実施例23では、受光素子からなる画素エリア(サイズ:12mm×8mm)が設けられた半導体基板(サイズ:15mm×10mm)を基材として用いた。上記半導体基板は、Si貫通電極(through-silicon via)を有する基板であった。
(Photomask and base material used in Example 23)
Regarding the dimensions of the light-transmitting region of the photomask used in Example 23, the length in the longitudinal direction (length L 1 in FIG. 7) is 16.2 mm, and the length in the transverse direction (length L 1 in FIG. 7) is 16.2 mm. L 2 ) was 11.2 mm. Regarding the line widths of the light-transmitting regions of the photomask used in Example 23, the line width W1 was 1900 μm, and the line width W2 was 1400 μm. Further, the radius of curvature of the photomask used in Example 23 was 0.3 mm. In Example 23, a semiconductor substrate (size: 15 mm x 10 mm) provided with a pixel area (size: 12 mm x 8 mm) consisting of a light receiving element was used as the base material. The semiconductor substrate was a substrate having Si through-silicon vias.
[実施例22、24及び25]
露光工程で使用するフォトマスクの線幅W1及び線幅W2を、後述する表2に記載のとおりとしたこと以外は、実施例23と同じ手順で、実施例22、24及び25の遮光材付き透明基板、並びに実施例22、24及び25の固体撮像装置を、それぞれ得た。
[Examples 22, 24 and 25]
The light shielding of Examples 22, 24, and 25 was performed in the same manner as in Example 23, except that the line width W 1 and the line width W 2 of the photomask used in the exposure process were as shown in Table 2 described below. A transparent substrate with material and solid-state imaging devices of Examples 22, 24, and 25 were obtained, respectively.
[実施例26~28]
固体撮像装置形成工程においてエポキシ系接着剤を硬化させた後の高さH(図5参照)が後述する表2に記載の高さになるようにエポキシ系接着剤の使用量を調整したこと以外は、実施例23と同じ手順で、実施例26~28の遮光材付き透明基板、及び実施例26~28の固体撮像装置を、それぞれ得た。
[Examples 26 to 28]
Other than adjusting the amount of epoxy adhesive used in the solid-state imaging device forming process so that the height H (see FIG. 5) after curing the epoxy adhesive becomes the height listed in Table 2 described later. By the same procedure as in Example 23, transparent substrates with light shielding materials of Examples 26 to 28 and solid-state imaging devices of Examples 26 to 28 were obtained, respectively.
<測定方法及び評価方法>
次に、測定方法及び評価方法について説明する。
<Measurement method and evaluation method>
Next, the measurement method and evaluation method will be explained.
[Smin、Smax、及び遮光材の角部の内周側の曲率半径]
3D測定レーザー顕微鏡(オリンパス社製「LEXT(登録商標)OLS5100」)を用いて、各固体撮像装置のガラス基板側からSmin、Smax、及び遮光材の角部の内周側の曲率半径(以下、「遮光材の曲率半径」と記載する)を測定した。
[S min , S max , and the radius of curvature of the inner circumferential side of the corner of the light shielding material]
Using a 3D measurement laser microscope ("LEXT (registered trademark) OLS5100" manufactured by Olympus Corporation), S min , S max , and the radius of curvature of the inner peripheral side of the corner of the light shielding material ( Hereinafter, the radius of curvature of the light shielding material was measured.
[テーパー角]
各固体撮像装置を厚み方向に切断した断面(サンプル数:5個)の電子顕微鏡画像から、テーパー角を測定した。後述する表1及び表2に示すテーパー角は、得られた5個の測定値の算術平均値である。
[Taper angle]
The taper angle was measured from an electron microscope image of a cross section (number of samples: 5) obtained by cutting each solid-state imaging device in the thickness direction. The taper angle shown in Tables 1 and 2, which will be described later, is the arithmetic mean value of the five measured values obtained.
[遮光材の厚みばらつき]
各遮光材付き透明基板の遮光材において、厚みの測定個所を無作為に5箇所選択し、選択した5箇所の遮光材の厚みを、触針式表面形状測定器(ブルカー社製「Dektak(登録商標)」)を用いて測定した。次いで、得られた5箇所の測定値のうち、最大値及び最小値を除いた3個の測定値の平均値である平均厚みTav(単位:μm)を算出した。そして、上記3個の測定値の最大値Tmax(単位:μm)及び最小値Tmin(単位:μm)と上記平均厚みTavとから、厚みばらつき(単位:%)を、式「厚みばらつき=100×(Tmax-Tmin)/Tav」に従い算出した。
[Thickness variation of light shielding material]
For the light shielding material of each transparent substrate with light shielding material, five thickness measurement points were randomly selected, and the thickness of the light shielding material at the selected five locations was measured using a stylus surface profile measuring device (Bruker's "Dektak" (registered trademark)). (Trademark)"). Next, the average thickness T av (unit: μm) was calculated, which is the average value of the three measured values excluding the maximum value and the minimum value among the obtained measured values at the five locations. Then, from the maximum value T max (unit: μm) and minimum value T min (unit: μm) of the above three measurement values and the above average thickness T av , the thickness variation (unit: %) is calculated using the formula “Thickness variation =100×(T max −T min )/T av ”.
[遮光材の線幅ばらつき]
各遮光材付き透明基板の遮光材の短手方向に延びる細線(無作為に選択した一辺)において、線幅の測定個所を無作為に5箇所選択し、選択した5箇所の線幅を、3D測定レーザー顕微鏡(オリンパス社製「LEXT(登録商標)OLS5100」)で測定した。次いで、得られた5箇所の測定値の最大値Wmax(単位:μm)及び最小値Wmin(単位:μm)から、線幅ばらつき(単位:μm)を、式「線幅ばらつき=Wmax-Wmin」に従い算出した。
[Line width variation of light shielding material]
For each thin line (randomly selected side) extending in the transverse direction of the light shielding material of each transparent substrate with light shielding material, 5 locations for measuring the line width are randomly selected, and the line widths at the selected 5 locations are measured in 3D. Measurement was performed using a laser microscope ("LEXT (registered trademark) OLS5100" manufactured by Olympus Corporation). Next, line width variation (unit: μm) is calculated from the maximum value W max (unit: μm) and minimum value W min (unit: μm) of the measured values at the five locations obtained using the formula “Line width variation = W max -W min ”.
[遮光材の透過率]
各遮光材付き透明基板の遮光材について、紫外可視近赤外分光光度計(日本分光社製「V-770」)を用いて、波長800nmの光の透過率を測定した。
[Transmittance of light shielding material]
Regarding the light shielding material of each transparent substrate with a light shielding material, the transmittance of light at a wavelength of 800 nm was measured using an ultraviolet-visible near-infrared spectrophotometer ("V-770" manufactured by JASCO Corporation).
[ゴースト指数]
各固体撮像装置について、ゴーストフレア評価システム(壺坂電機社製「GCS-2T」)を用いて、所定の閾値(光源の明るさに対して1億分の1)を超えた画素数(以下、「異常画素数」と記載する)を求めた後、異常画素数を全画素数で除した値(異常画素数/全画素数)を算出し、得られた値をゴースト指数とした。ゴースト指数が70以下の場合、ゴーストの発生を抑制できていると評価した。一方、ゴースト指数が70を超える場合、ゴーストの発生を抑制できていないと評価した。
[Ghost index]
For each solid-state imaging device, the number of pixels exceeding a predetermined threshold (1/100 millionth of the brightness of the light source) (hereinafter referred to as After calculating the number of abnormal pixels (hereinafter referred to as "number of abnormal pixels"), the value obtained by dividing the number of abnormal pixels by the total number of pixels (number of abnormal pixels/total number of pixels) was calculated, and the obtained value was used as a ghost index. When the ghost index was 70 or less, it was evaluated that the occurrence of ghosts could be suppressed. On the other hand, when the ghost index exceeds 70, it was evaluated that the occurrence of ghosts could not be suppressed.
[遮光材の映り込みの有無]
上記ゴースト指数の測定の際に、遮光材の画像への映り込みの有無を確認した。
[Reflection of light shielding material]
When measuring the ghost index, the presence or absence of reflection in the image of the light shielding material was checked.
[冷熱衝撃試験による信頼性評価]
まず、ヒートショック試験装置(日立ジョンソンコントロールズ空調社製「コスモピア(登録商標)S」)を用いて、各固体撮像装置を、-50℃の雰囲気下で30分保持した後、125℃の雰囲気下で30分保持する操作を1サイクルとして、500サイクル行った。次いで、光学顕微鏡により固体撮像装置をガラス基板側から観察し、遮光材のクラック箇所の数と、遮光材の剥離箇所の数とを計数した。そして、下記基準で信頼性について判定した。
[Reliability evaluation by thermal shock test]
First, each solid-state imaging device was held in a -50°C atmosphere for 30 minutes using a heat shock test device ("Cosmopia (registered trademark) S" manufactured by Hitachi Johnson Controls Air Conditioning Co., Ltd.), and then heated to a 125°C atmosphere. 500 cycles were performed, with 1 cycle consisting of 30 minutes of holding at the lower temperature. Next, the solid-state imaging device was observed from the glass substrate side using an optical microscope, and the number of cracks in the light blocking material and the number of peeling locations in the light blocking material were counted. Then, the reliability was judged according to the following criteria.
(信頼性の判定基準)
A:遮光材のクラック箇所の数と、遮光材の剥離箇所の数との合計が4箇所以下である。
B:遮光材のクラック箇所の数と、遮光材の剥離箇所の数との合計が5箇所以上10箇所以下である。
C:遮光材のクラック箇所の数と、遮光材の剥離箇所の数との合計が11箇所以上である。
(Reliability criteria)
A: The total number of cracks in the light blocking material and the number of peeling locations in the light blocking material is 4 or less.
B: The total number of cracks in the light shielding material and the number of peeling locations in the light shielding material is 5 or more and 10 or less.
C: The total number of cracks in the light blocking material and the number of peeling locations in the light blocking material is 11 or more.
<結果>
実施例1~28、比較例1及び比較例2について、使用したフォトマスクの線幅W1及び線幅W2、高さH、Smin、Smax、遮光材の曲率半径、テーパー角、遮光材の厚みばらつき及び線幅ばらつき、遮光材の透過率、ゴースト指数、遮光材の映り込みの有無、並びに冷熱衝撃試験による信頼性評価結果を、表1及び表2にそれぞれ示す。なお、表1において、「直角」とは、遮光材の4つの角部の内周側の角度が、いずれも直角であったことを意味する。また、表2において、実施例15の線幅W1及び線幅W2は、使用した印刷用マスクのメッシュ領域の細線の線幅である。また、表2において、実施例16及び17の線幅W1及び線幅W2は、プログラムの設定値である。
<Results>
Regarding Examples 1 to 28, Comparative Example 1, and Comparative Example 2, the line width W 1 and line width W 2 of the photomask used, the height H, S min , S max , the radius of curvature of the light shielding material, the taper angle, and the light shielding Tables 1 and 2 show the thickness variation and line width variation of the material, the transmittance of the light shielding material, the ghost index, the presence or absence of reflection in the light shielding material, and the reliability evaluation results by the thermal shock test, respectively. In Table 1, "right angle" means that the angles on the inner peripheral side of the four corners of the light shielding material were all right angles. Moreover, in Table 2, the line width W 1 and the line width W 2 of Example 15 are the line widths of the fine lines in the mesh area of the printing mask used. Furthermore, in Table 2, the line width W 1 and line width W 2 of Examples 16 and 17 are program setting values.
表1及び表2に示すように、実施例1~28では、Sminが100μm超であり、かつSmaxが1600μm以下であった。実施例1~28では、ゴースト指数が70以下であった。よって、実施例1~28の固体撮像装置は、ゴーストの発生を抑制できていた。実施例1~28では、遮光材の画像への映り込みが無かった。よって、実施例1~28の固体撮像装置は、遮光材の映り込みを抑制できていた。 As shown in Tables 1 and 2, in Examples 1 to 28, S min was more than 100 μm and S max was 1600 μm or less. In Examples 1 to 28, the ghost index was 70 or less. Therefore, the solid-state imaging devices of Examples 1 to 28 were able to suppress the occurrence of ghosts. In Examples 1 to 28, there was no reflection of the light shielding material on the image. Therefore, the solid-state imaging devices of Examples 1 to 28 were able to suppress reflections in the light shielding material.
表1に示すように、比較例1では、Sminが100μm以下であった。比較例2では、Smaxが1600μmを超えていた。比較例1では、遮光材の画像への映り込みが有った。よって、比較例1の固体撮像装置は、遮光材の映り込みを抑制できていなかった。比較例2では、ゴースト指数が70を超えていた。よって、比較例2の固体撮像装置は、ゴーストの発生を抑制できていなかった。 As shown in Table 1, in Comparative Example 1, S min was 100 μm or less. In Comparative Example 2, S max exceeded 1600 μm. In Comparative Example 1, there was a reflection of the light shielding material on the image. Therefore, the solid-state imaging device of Comparative Example 1 was unable to suppress the reflection of the light shielding material. In Comparative Example 2, the ghost index was over 70. Therefore, the solid-state imaging device of Comparative Example 2 was unable to suppress the occurrence of ghosts.
以上の結果から、本発明によれば、光学的ノイズの発生を抑制しつつ、遮光材の映り込みを抑制できる固体撮像装置を提供できることが示された。 From the above results, it was shown that according to the present invention, it is possible to provide a solid-state imaging device that can suppress the reflection of the light shielding material while suppressing the generation of optical noise.
10、50、100 固体撮像装置
11 基材
12 枠状部材(フレーム)
13 遮光材
14 透明基板
15 半導体基板
15a 画素エリア
16 実装基板
10, 50, 100 Solid-state imaging device 11 Base material 12 Frame-shaped member (frame)
13 Light shielding material 14 Transparent substrate 15 Semiconductor substrate 15a Pixel area 16 Mounting board
Claims (11)
前記基材は、画素エリアが設けられた半導体基板を含み、
前記フレームは、前記画素エリアを囲むように配置されており、
前記遮光材及び前記画素エリアを前記透明基板側から見た場合に、前記遮光材と前記画素エリアとの最小間隔が100μm超であり、かつ前記遮光材と前記画素エリアとの最大間隔が1600μm以下である、固体撮像装置。 A solid-state imaging device comprising a base material, a frame, a frame-shaped light shielding material, and a transparent substrate in this order,
The base material includes a semiconductor substrate provided with a pixel area,
The frame is arranged to surround the pixel area,
When the light shielding material and the pixel area are viewed from the transparent substrate side, the minimum distance between the light shielding material and the pixel area is more than 100 μm, and the maximum distance between the light shielding material and the pixel area is 1600 μm or less. A solid-state imaging device.
前記フレームは、枠状部材であり、
前記枠状部材は、前記半導体基板を囲むように配置されており、
前記枠状部材と前記遮光材とが、接着剤を介して接着されている、請求項1に記載の固体撮像装置。 The base material further includes a mounting board on which the semiconductor substrate is mounted,
The frame is a frame-like member,
The frame member is arranged to surround the semiconductor substrate,
The solid-state imaging device according to claim 1, wherein the frame member and the light shielding material are bonded to each other via an adhesive.
前記基材と前記遮光材とが、前記フレームを介して接着されている、請求項1に記載の固体撮像装置。 The frame is made of a cured adhesive,
The solid-state imaging device according to claim 1, wherein the base material and the light shielding material are bonded to each other via the frame.
前記透明基板の一方の主面に、フォトリソグラフィーにて前記遮光材を形成する、固体撮像装置の製造方法。
A method for manufacturing a solid-state imaging device according to claim 10, comprising:
A method for manufacturing a solid-state imaging device, comprising forming the light shielding material on one main surface of the transparent substrate by photolithography.
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