WO2023090051A1 - 光学積層体 - Google Patents
光学積層体 Download PDFInfo
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- WO2023090051A1 WO2023090051A1 PCT/JP2022/039302 JP2022039302W WO2023090051A1 WO 2023090051 A1 WO2023090051 A1 WO 2023090051A1 JP 2022039302 W JP2022039302 W JP 2022039302W WO 2023090051 A1 WO2023090051 A1 WO 2023090051A1
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- Prior art keywords
- layer
- film
- liquid crystal
- transparent resin
- retardation
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/003—Light absorbing elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3016—Polarising elements involving passive liquid crystal elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/875—Arrangements for extracting light from the devices
- H10K59/879—Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8793—Arrangements for polarized light emission
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
Definitions
- the present invention relates to an optical laminate.
- Display devices such as liquid crystal display devices and organic EL display devices use linear polarizing layers, retardation layers, and optical films such as laminates obtained by laminating these layers.
- a linear polarizing layer in addition to a PVA polarizing film in which a dichroic dye such as iodine is adsorbed and oriented on a polyvinyl alcohol-based resin film, a liquid crystal curing manufactured by applying a composition containing a polymerizable liquid crystal compound to a substrate. It is known to use layers (eg US Pat.
- the retardation layer in addition to a retardation film which is a stretched film obtained by stretching a resin film, it is known to use a liquid crystal cured layer produced by applying a composition containing a polymerizable liquid crystal compound to a substrate. (For example, Patent Document 1).
- An optical film may have an adhesive layer for application to a display device and a release film for covering and protecting the adhesive layer.
- an optical film in which an adhesive tape for peeling hereinafter sometimes referred to as "peeling tape" is pasted on the surface of a peeling film is used.
- peeling tape an adhesive tape for peeling
- the peeling film is peeled off by raising the peeling tape while it is fixed on a suction stage having suction holes.
- An object of the present invention is to provide an optical laminate capable of satisfactorily peeling off a release film even when a linear polarizing layer and a retardation layer including a cured layer of a composition containing a polymerizable liquid crystal compound are included. do.
- the present invention provides the following optical layered body.
- the surface protection film is peelable from the transparent resin film
- the circularly polarizing plate includes, in order from the transparent resin film side, a linear polarizing layer including a first cured layer of a first composition containing a polymerizable liquid crystal compound, and a second composition of a second composition containing a polymerizable liquid crystal compound.
- a first retardation layer including a cured layer
- a distance D from the surface of the surface protective film on the transparent resin film side to the surface of the first adhesive layer on the circularly polarizing plate side is 20 ⁇ m or more and 60 ⁇ m or less;
- the surface protection film has a second adhesive layer and a base film in order from the transparent resin film side, The tensile elastic modulus of the base film at a temperature of 23° C.
- the polymerizable liquid crystal compound contained in the first composition is a polymerizable liquid crystal compound exhibiting a smectic liquid crystal phase
- the circularly polarizing plate further comprises a second retardation layer comprising a third cured layer of a third composition containing a polymerizable liquid crystal compound on the side opposite to the linear polarization layer side of the first retardation layer.
- the adhesion force F1 between the surface protective film and the transparent resin film and the adhesion force F2 between the first pressure-sensitive adhesive layer and the release film satisfy the relationship of the following formula (1).
- the release film can be removed satisfactorily.
- FIG. 1 is a cross-sectional view schematically showing an optical layered body according to one embodiment of the present invention
- FIG. FIG. 4 is a cross-sectional view schematically showing an optical layered body according to another embodiment of the present invention
- FIG. 4A is a top view for explaining an example of a method for peeling a release film from the optical layered body according to the embodiment of the present invention
- FIG. 4 is a cross-sectional view for explaining an example of a method for peeling a release film from the optical layered body according to the embodiment of the invention.
- optical laminate 1 and 2 are cross-sectional views schematically showing optical laminates according to embodiments of the present invention.
- 3 and 4 are a top view and a cross-sectional view, respectively, for explaining an example of a method for peeling a release film from an optical layered body according to an embodiment of the present invention.
- the optical laminates 1 and 2 shown in FIGS. 1 and 2 have a surface protective film 10, a transparent resin film 15, circularly polarizing plates 30 and 40, a first adhesive layer 21, and a release film 23 in this order.
- the optical laminate 2 may have a first anti-diffusion layer 35 (anti-diffusion layer) between the transparent resin film 15 and the circularly polarizing plate 40 .
- the surface protective film 10 can be peeled off from the transparent resin film 15 and is in contact with the transparent resin film 15 .
- the surface protective film 10 can be peeled off from the transparent resin film 15 while maintaining the shapes of the surface protective film 10 and the transparent resin film 15 respectively.
- Surface protection film 10 may be a self-adhesive film. In this case, the surface protective film 10 is a self-adhesive film alone, which is in contact with the transparent resin film 15 as it is.
- the surface protection film 10 may have a second adhesive layer 12 and a first base film 11 (base film) in order from the transparent resin film 15 side. In this case, the second adhesive layer 12 forming the surface protection film 10 is in contact with the transparent resin film 15 .
- the transparent resin film 15 and the circularly polarizing plates 30 and 40 may be in direct contact with each other, but as shown in FIGS. may have been
- FIG. 1 when the optical laminate 1 does not have the first anti-diffusion layer 35 between the transparent resin film 15 and the circularly polarizing plate 30, the transparent resin film 15 and the circularly polarizing plate 30 are in direct contact with each other.
- each may be in direct contact with the first bonding layer 25 .
- the transparent resin film 15 and the first anti-diffusion layer 35 are directly Alternatively, each may be in direct contact with the first bonding layer 25 .
- the first anti-diffusion layer 35 and the circularly polarizing plate 40 are preferably in direct contact with each other, but may be laminated via a bonding layer (adhesive layer or adhesive layer).
- the circularly polarizing plates 30 and 40 have a linear polarizing layer 31 and a first retardation layer 33 in this order from the transparent resin film 15 side.
- the linear polarizing layer 31 may be the outermost surface of the circularly polarizing plates 30 and 40 on the transparent resin film 15 side.
- the linear polarizing layer 31 and the first retardation layer 33 may be in direct contact with each other.
- the circularly polarizing plates 30 and 40 further bond the linearly polarizing layer 31 and the first retardation layer 33 to the second bonding layer 32 (adhesive layer or adhesive layer). layer), and the linear polarizing layer 31 and the first retardation layer 33 may each be in direct contact with the second bonding layer 32 .
- the circularly polarizing plate 40 may further have a second anti-diffusion layer 36 between the linearly polarizing layer 31 and the first retardation layer 33, as shown in FIG.
- the second anti-diffusion layer 36 and the linear polarizing layer 31 are preferably in direct contact with each other, but may be laminated via a bonding layer (adhesive layer or adhesive layer).
- the second anti-diffusion layer 36 and the first retardation layer 33 may be in direct contact with each other, or may be laminated via a bonding layer (adhesive layer or adhesive layer).
- the circularly polarizing plate 40 may further have a second retardation layer 38 on the side of the first retardation layer 33 opposite to the linear polarization layer 31 side, as shown in FIG.
- the first retardation layer 33 and the second retardation layer 38 may be in direct contact, but as shown in FIG. It may have a third bonding layer 37 (adhesive layer or adhesive layer) that bonds 33 and the second retardation layer 38 together.
- the first retardation layer 33 and the second retardation layer 38 are in direct contact with the third bonding layer 37 respectively.
- the circularly polarizing plate 40 may have one or more third retardation layers in addition to the first retardation layer 33 and the second retardation layer 38 .
- the lamination position of the third retardation layer is not particularly limited, for example, it may be laminated on the side opposite to the first retardation layer 33 side of the second retardation layer 38, It may be laminated between the two retardation layers 38 .
- the third retardation layer may be in direct contact with another layer, or may be laminated via a bonding layer (adhesive layer or pressure-sensitive adhesive layer).
- the linear polarizing layer 31 includes a first cured layer of a first composition containing a polymerizable liquid crystal compound.
- the first retardation layer 33 includes a second cured layer of a second composition containing a polymerizable liquid crystal compound.
- the second retardation layer 38 preferably includes a second cured layer of a second composition containing a polymerizable liquid crystal compound.
- the third retardation layer preferably includes a third cured layer of a third composition containing a polymerizable liquid crystal compound.
- the circularly polarizing plates 30 and 40 and the first adhesive layer 21 are in direct contact.
- the release film 23 can be peeled off from the first adhesive layer 21 and is in contact with the first adhesive layer 21 .
- the release film 23 can be peeled off from the first adhesive layer 21 while maintaining the shapes of the release film 23 and the first adhesive layer 21 . When the peeling film 23 is peeled off, the first adhesive layer 21 in contact therewith is exposed.
- the optical laminates 1 and 2 are applied to a display device by laminating the first adhesive layer 21 exposed by peeling the release film 23 to a display element of a display device such as an organic EL display device. .
- a display element of a display device such as an organic EL display device.
- the optical laminates 1 and 2 are separated between the release film 23 and the first adhesive layer 21 by pulling the release tape 45 in the direction of the arrows shown in FIGS. 3 and 4 (a) to (c).
- the release film 23 is peeled off so that the .
- the linear polarizing layer 31 and the first retardation layer 33 included in the circularly polarizing plates 30 and 40 are composed of a cured layer of a composition containing a polymerizable liquid crystal compound, and their thicknesses are small.
- the circularly polarizing plates 30 and 40 include, for example, a polyvinyl alcohol-based resin film, a PVA polarizing film in which a dichroic dye such as iodine is adsorbed and oriented, and a retardation film that is a stretched film obtained by stretching the resin film. Compared to the plate, the rigidity is small.
- the optical laminates 1 and 2 have a transparent resin film 15 between the surface protective film 10 and the circularly polarizing plates 30 and 40.
- the transparent resin film 15 can improve the rigidity of the optical laminates 1 and 2 . Therefore, the peeling film 23 can be suitably peeled off from the optical laminates 1 and 2 by lifting the peeling tape 45 as shown in FIGS. 4(a) to 4(c).
- an optical layered body in which the linear polarizing layer and the first retardation layer are the cured layers described above and does not include a transparent resin film does not have sufficient rigidity. Therefore, when the peeling tape is lifted, not only the peeling film but also the optical layered body is lifted from the suction stage, making it difficult to peel off the peeling film. If the suction holding force of the optical layered body on the suction stage is increased in order to suppress the lifting of the optical layered body from the suction stage, the surface protection film and/or the circularly polarizing plate may leave marks of the suction holes. The traces of the suction holes formed in the optical layered body may hinder inspection work and may cause deterioration in display performance when the optical layered body is applied to a display device. On the other hand, according to the optical layered bodies 1 and 2 of the present embodiment, it is possible to prevent the release film 23 from being satisfactorily peeled off and to prevent the optical layered bodies 1 and 2 from leaving traces of suction holes. can be done.
- the distance D from the surface of the surface protection film 10 on the transparent resin film 15 side to the surface of the first adhesive layer 21 on the circularly polarizing plate 30 and 40 side is preferably 20 ⁇ m or more. Preferably, it may be greater than 20 ⁇ m, may be 25 ⁇ m or more, or may be 30 ⁇ m or more, and may be preferably 60 ⁇ m or less, may be 55 ⁇ m or less, or may be 50 ⁇ m or less. It may be 40 ⁇ m or less.
- the distance D is within the range described above, the tensile elastic modulus of the transparent resin film 15 at a temperature of 23° C. is within the range of 1500 MPa or more and 8000 MPa or less, as will be described later. can be peeled off even better.
- the adhesion force F1 between the surface protection film 10 and the transparent resin film 15 and the adhesion force F2 between the first pressure-sensitive adhesive layer 21 and the release film 23 are expressed by the formula (1) It is preferable to satisfy the relationship of
- the adhesion force F1 is the peeling force when peeling the surface protective film 10 from the optical laminates 1 and 2, and is the force required to separate the surface protective film 10 from the transparent resin film 15 in the optical laminates 1 and 2.
- the adhesion force F2 is a peeling force when peeling the release film 23 from the optical layered bodies 1 and 2, and is required when separating the release film 23 from the first adhesive layer 21 in the optical layered bodies 1 and 2. equivalent to force.
- may be 0.03 N/25 mm or more, may be 0.04 N/25 mm or more, may be 0.20 N/25 mm or less, or may be 0.10 N/25 mm or less, or 0.08 N/25 mm or less.
- the peeling force when peeling the surface protective film 10 and the peeling film 23 from the optical layered bodies 1 and 2 has a moderate strength relationship. be able to.
- the surface protective film 10 and the peeling film 23 can be peeled off in a desired order.
- the adhesion force F2 should be smaller than the adhesion force F1
- the surface protective film 10 is peeled from the optical layered bodies 1 and 2 first. In that case, the adhesion force F1 should be made smaller than the adhesion force F2.
- the adhesion force F1 may be, for example, 0.04 N/25 mm or more, 0.06 N/25 mm or more, 0.08 N/25 mm or more, or 0.30 N/25 mm. or less, 0.25 N/25 mm or less, 0.20 N/25 mm or less, or 0.15 N/25 mm or less.
- the surface protective film 10 can be easily peeled off from the optical laminates 1 and 2 .
- the adhesion force F2 may be, for example, 0.01 N/25 mm or more, 0.02 N/25 mm or more, 0.03 N/25 mm or more, or 0.05 N/25 mm or more. 0.30 N/25 mm or less, 0.25 N/25 mm or less, 0.20 N/25 mm or less, or 0.15 N/25 mm or less There may be.
- the adhesion force F2 is within the above range, the release film 23 can be easily peeled off from the optical layered bodies 1 and 2 .
- the adhesion force F1 and the adhesion force F2 are the surface of the surface protection film 10 on the side in contact with the transparent resin film 15 and the first adhesive of the release film 23, which adjusts the type and thickness of the surface protection film 10 and the release film 23. It can be adjusted by, for example, modifying the surface of the side in contact with the layer 21 .
- the adhesion force F1 and the adhesion force F2 can be measured by the method described in Examples described later, and can be measured according to the 90° peeling test method specified in JIS K 6854-1:1999.
- the surface protective film 10 exists on the outermost layer of the optical laminates 1 and 2 and is provided so as to be peelable from the transparent resin film 15 .
- the surface protection film 10 is used to cover and protect the surface of the transparent resin film.
- the thickness of the surface protective film 10 may be, for example, 30 ⁇ m or more, 40 ⁇ m or more, or 50 ⁇ m or more, or may be 150 ⁇ m or less, or 120 ⁇ m or less. , 100 ⁇ m or less, or 90 ⁇ m or less.
- the surface protection film 10 may have a multilayer structure of the first base film 11 and the second adhesive layer 12, or a self-adhesive single-layer structure composed of the first base film 11. It may be a flexible film.
- the surface protective film 10 may further have antistatic properties and/or antifouling properties.
- the tensile elastic modulus of the first base film 11 at a temperature of 23° C. may be, for example, 2500 MPa or more, 3000 MPa or more, 3500 MPa or more, or 6000 MPa or less. , 5500 MPa or less.
- the thickness of the first base film 11 may be, for example, 30 ⁇ m or more, 35 ⁇ m or more, 40 ⁇ m or more, 50 ⁇ m or more, or 120 ⁇ m or less. 100 ⁇ m or less, or 80 ⁇ m or less.
- the release film 23 can be easily peeled off from the optical laminates 1 and 2, and the release film The optical laminates 1 and 2 from which 23 has been peeled off can be easily and satisfactorily attached to the display device.
- the tensile elastic modulus of the first base film 11 can be measured by the method described in Examples below.
- the first base film 11 for example, a film formed using a resin known in the field of optical films, or the like can be used.
- the resin constituting the first base film include polyolefins such as polyethylene and polypropylene; cyclic olefin resins such as norbornene-based polymers; polyvinyl alcohol; polyesters such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate; meth)acrylic acid ester; cellulosic resins such as triacetylcellulose, diacetylcellulose and cellulose acetate propionate; polycarbonate; polysulfone; polyethersulfone; polyetherketone; Among them, at least one selected from cyclic olefin resins, cellulose resins, and polyesters is preferable from the viewpoint of smoothness and quality as a coating substrate.
- (Meth)acryl means at least one selected from acryl and methacryl.
- the surface protective film 10 When the surface protective film 10 has self-adhesiveness, it can be formed using a polypropylene-based resin, a polyethylene-based resin, or the like.
- the first base film 11 may have antistatic properties and/or antifouling properties.
- a surface functional layer having antistatic properties and/or antifouling properties may be laminated on the surface.
- the surface functional layer is preferably in direct contact with the first base film 11, and when the surface protective film 10 has the second adhesive layer 12, the surface functional layer is the second adhesive layer of the first base film 11. It is preferably provided on the side opposite to the agent layer 12 side.
- the first base film 11 is subjected to corona treatment, plasma treatment, flame treatment, etc., depending on the type of layer adjacent to the first base film 11, etc. surface modification treatment may be applied.
- the transparent resin film 15 is provided to provide the optical laminates 1 and 2 with appropriate rigidity.
- the tensile elastic modulus of the transparent resin film at a temperature of 23° C. is preferably 1500 MPa or higher, may be 1800 MPa or higher, may be 2000 MPa or higher, may be 3000 MPa or higher, and may be 8000 MPa or lower. 7000 MPa or less, 6000 MPa or less, or 5000 MPa or less.
- the tensile elastic modulus of the transparent resin film 15 can be measured by the method described in Examples below.
- the tensile elastic modulus of the transparent resin film 15 is within the above range, even when the distance D of the optical laminates 1 and 2 is within the range of 20 ⁇ m or more and 60 ⁇ m or less, the optical laminates 1 and 2 can be maintained. 2 can be imparted with appropriate rigidity.
- the release film 23 can be preferably peeled off by using the peeling tape 45 (FIGS. 3 and 4) while suppressing the traces of the suction holes from remaining on the optical laminates 1 and 2. can be done.
- the thickness of the transparent resin film 15 may be, for example, 5 m or more, 10 ⁇ m or more, 12 ⁇ m or more, 15 ⁇ m or more, or 40 ⁇ m or less. , 30 ⁇ m or less, or 25 ⁇ m or less.
- the transparent resin film 15 for example, a film formed using a resin known in the field of optical films, or the like can be used.
- the resin forming the transparent resin film 15 include the resin forming the first base film 11 described above. Among them, at least one selected from cyclic olefin-based resins, cellulose-based resins, and polyesters is preferable.
- the above resin can be formed into a film by known means such as a solvent casting method and a melt extrusion method.
- the transparent resin film 15 is subjected to surface modification treatment such as corona treatment, plasma treatment, flame treatment, etc., depending on the type of layer adjacent to the transparent resin film 15 in order to impart desired adhesion. good too.
- the circularly polarizing plates 30 and 40 can convert the light incident from the linearly polarizing layer 31 side into linearly polarized light, and convert the linearly polarized light into circularly polarized light. When this converted circularly polarized light is reflected and again enters the circularly polarizing plates 30 and 40 from the side of the first retardation layer 33, the circularly polarizing plates 30 and 40 convert the circularly polarized light into linearly polarized light. Polarized light can be absorbed by the linearly polarizing layer.
- the linear polarizing layer 31 and the first retardation layer 33 are laminated directly or via the second anti-diffusion layer 36 and/or the second bonding layer 32 .
- the adhesion between the linear polarizing layer 31 and the first retardation layer 33 is usually 2N/25mm or more.
- the linear polarizing layer 31 and the first retardation layer 33 may be laminated with such an adhesion force as to cause so-called material destruction without causing separation between them.
- the adhesion force between the linear polarizing layer 31 and the first retardation layer 33 is determined according to JIS K 6854-1: 1999, as described in the method for measuring the adhesion force F1 and the adhesion force F2 described in Examples below. It can be measured according to the specified 90° peel test method.
- the linear polarizing layer 31 has a property of transmitting linearly polarized light having a vibration plane perpendicular to the absorption axis when non-polarized light is incident thereon.
- the linear polarizing layer 31 includes a first cured layer of a first composition containing a polymerizable liquid crystal compound, and may include a first alignment layer for orienting the polymerizable liquid crystal compound.
- the polymerizable liquid crystal compound contained in the first composition is a compound that contains at least one polymerizable group and exhibits liquid crystallinity.
- the polymerizable liquid crystal compound may be a compound exhibiting absorption anisotropy, and when the polymerizable liquid crystal compound exhibits absorption anisotropy, the first composition should not contain a dye exhibiting absorption anisotropy. good too.
- a polymerizable group means a group that can participate in a polymerization reaction by an active radical or acid generated from a polymerization initiator, and is preferably a photopolymerizable group.
- the polymerizable group include vinyl group, vinyloxy group, 1-chlorovinyl group, isopropenyl group, 4-vinylphenyl group, (meth)acryloyl group, oxiranyl group and oxetanyl group.
- a radically polymerizable group is preferred, a (meth)acryloyl group, a vinyl group, and a vinyloxy group are more preferred, and a (meth)acryloyl group is even more preferred.
- the polymerizable liquid crystal compound contained in the first composition is preferably a compound exhibiting smectic liquid crystallinity.
- a linear polarizing layer having a high degree of orientational order can be formed.
- the liquid crystal state exhibited by the polymerizable liquid crystal compound is more preferably a high-order smectic phase (high-order smectic liquid crystal state).
- the higher order smectic phase includes smectic B phase, smectic D phase, smectic E phase, smectic F phase, smectic G phase, smectic H phase, smectic I phase, smectic J phase, smectic K phase and smectic L phase.
- smectic B phase, smectic F phase and smectic I phase are more preferable.
- Thermotropic liquid crystals or lyotropic liquid crystals may be used as liquid crystals, but thermotropic liquid crystals are preferred because they allow precise film thickness control.
- the polymerizable liquid crystal compound may be a monomer, but may be an oligomer or a polymer in which a polymerizable group is polymerized.
- the first composition may contain a dye exhibiting absorption anisotropy in addition to the polymerizable liquid crystal compound.
- a dye having absorption anisotropy means a dye having different absorbance in the long-axis direction and the short-axis direction of the molecule.
- the dye exhibiting absorption anisotropy is not particularly limited as long as it has the above properties, and may be a dye or a pigment. Also, two or more dyes or pigments may be used in combination, or a dye and a pigment may be used in combination.
- the dye having absorption anisotropy one having a maximum absorption wavelength ( ⁇ MAX ) in the wavelength range of 300 nm to 700 nm is preferable.
- Dyes having such absorption anisotropy include, for example, acridine dyes, oxazine dyes, cyanine dyes, naphthalene dyes, azo dyes and anthraquinone dyes. Among them, azo dyes are preferred. Examples of azo dyes include monoazo dyes, bisazo dyes, trisazo dyes, tetrakis azo dyes, and stilbene azo dyes, with bisazo dyes and trisazo dyes being preferred. Examples of dyes having absorption anisotropy include those exemplified in JP-A-2013-101328.
- the first composition includes a solvent, a polymerization initiator such as a photopolymerization initiator, a photosensitizer, a polymerization inhibitor, a leveling agent, and an antioxidant. agents, release agents, stabilizers, colorants, flame retardants, lubricants, and the like.
- a polymerization initiator such as a photopolymerization initiator, a photosensitizer, a polymerization inhibitor, a leveling agent, and an antioxidant.
- agents, release agents, stabilizers, colorants, flame retardants, lubricants, and the like can be used, for example, those exemplified in JP-A-2017-102479 and JP-A-2017-83843 can be used.
- the linear polarizing layer 31 may include a first alignment layer.
- the first alignment layer may be provided on the first retardation layer 33 side of the first cured layer, or may be provided on the transparent resin film 15 side of the first cured layer.
- the first alignment layer has an alignment control force that aligns the polymerizable liquid crystal compound in a desired direction.
- the first alignment layer preferably has solvent resistance that does not dissolve when the first composition is applied or the like, and has heat resistance to heat treatment for removing the solvent and for aligning the polymerizable liquid crystal compound.
- the first alignment layer includes an alignment polymer layer made of an alignment polymer, a photo-alignment polymer layer made of a photo-alignment polymer, and a groove alignment layer having an uneven pattern or a plurality of grooves on the layer surface. can be mentioned.
- the first alignment layer is preferably a photo-alignment polymer layer from the viewpoint of alignment angle precision and quality. Examples of the first alignment layer include those exemplified in JP-A-2013-33249.
- the linear polarizing layer 31 can be manufactured by the manufacturing method of the polarizing layer described in JP-A-2013-33249.
- the first cured layer can be formed, for example, by coating the first composition on the first alignment layer to form a coating film and solidifying (curing) the coating film.
- the first cured layer may be formed by coating the first composition on the substrate layer to form a coating film, and stretching the coating film together with the substrate layer.
- the first retardation layer 33 includes a second cured layer of a second composition containing a polymerizable liquid crystal compound, and may include a second alignment layer for orienting the polymerizable liquid crystal compound.
- the second retardation layer 38 includes a third cured layer of a third composition containing a polymerizable liquid crystal compound, and may include a third alignment layer for orienting the polymerizable liquid crystal compound.
- the third retardation layer includes a fourth cured layer of a fourth composition containing a polymerizable liquid crystal compound, and may include a fourth alignment layer for orienting the polymerizable liquid crystal compound.
- the second to fourth alignment layers may be provided on the linear polarizing layer 31 side of the second to fourth cured layers, respectively, and the first adhesive layer 21 of the second to fourth cured layers may be provided. It may be provided on the side.
- the second cured layer included in the first retardation layer 33 is composed of the polymerizable liquid crystal compound as the first It is preferable that the film is cured while being oriented horizontally with respect to the surface of the retardation layer 33 .
- the first retardation layer 33 is preferably a ⁇ /4 retardation layer that satisfies the relationship shown in formula (2) below. 120 nm ⁇ Re(550) ⁇ 170 nm (2) [In formula (2), Re(550) represents the in-plane retardation value of the first retardation layer at a wavelength of 550 nm. ]
- the in-plane retardation value Re(550) may be 125 nm or more, or 130 nm or more, or may be 165 nm or less, or may be 160 nm or less. .
- the first retardation layer 33 is a reverse wavelength dispersion ⁇ /4 retardation layer that satisfies the above formula (2) and the following formulas (3) and (4).
- Re(650)/Re(550) ⁇ 1.00 (4) [In formulas (3) and (4), Re (450) represents the in-plane retardation value of the first retardation layer at a wavelength of 450 nm, Re (550) represents the in-plane retardation value of the first retardation layer at a wavelength of 550 nm, Re(650) represents the in-plane retardation value of the first retardation layer at a wavelength of 650 nm. ]
- Re(450)/Re(550) may be 0.70 or more, 0.78 or more, or 0.92 or less. It may be 0.90 or less, 0.87 or less, 0.86 or less, or 0.85 or less.
- Re(650)/Re(550) may be 1.01 or more, or 1.02 or more.
- the combination of the first retardation layer 33 and the second retardation layer 38 examples include [i] a combination of a ⁇ /4 retardation layer and a positive C layer, and [ii] a combination of a ⁇ /2 retardation layer and a ⁇ /4 retardation layer.
- the polymerizable liquid crystal compound is cured in a state aligned in the horizontal direction with respect to the surface of the first retardation layer 33. is preferred.
- the second retardation layer 38 is a ⁇ /4 retardation layer
- the third cured layer included in the second retardation layer 38 has a polymerizable liquid crystal compound in the horizontal direction with respect to the surface of the second retardation layer 38. It is preferably cured in a state of orientation.
- the second cured layer included in the first retardation layer 33 is the polymerizable liquid crystal compound of the first retardation layer 33 It is preferably cured in a state of being oriented in the direction perpendicular to the plane of the .
- the third cured layer included in the second retardation layer 38 contains a polymerizable liquid crystal compound in the second retardation layer 38 It is preferably cured in a state of being oriented in the direction perpendicular to the plane of the .
- the positive C layer preferably satisfies the relationship of formula (5) below. ⁇ 100 nm ⁇ Rth(550) ⁇ 40 nm (5) [In formula (5), Rth(550) represents a retardation value in the thickness direction of the first retardation layer or the second retardation layer at a wavelength of 550 nm. ]
- the thickness direction retardation value Rth(550) may be ⁇ 90 nm or more, ⁇ 80 nm or more, or ⁇ 50 nm or less.
- the second cured layer included in the first retardation layer 33 has a polymerizable liquid crystal compound in the first place. It is preferable that the phase difference layer 33 is cured while being oriented in the horizontal direction.
- the third cured layer included in the second retardation layer 38 has a polymerizable liquid crystal compound in the second order. It is preferable that the film is cured while being oriented horizontally with respect to the plane of the retardation layer 38 .
- the ⁇ /2 retardation layer preferably satisfies the relationship of formula (6) below. 200 nm ⁇ Re(550) ⁇ 300 nm (6) [In formula (6), Re(550) represents an in-plane retardation value of the first retardation layer or the second retardation layer at a wavelength of 550 nm. ]
- the in-plane retardation value Re(550) may be 220 nm or more and may be 280 nm or less.
- the in-plane retardation values Re(550) and Re(450) and the thickness direction retardation value Rth(550) can be determined, for example, by measurement using a retardation measuring device.
- a known polymerizable liquid crystal compound can be used as the polymerizable liquid crystal compound for forming the second cured layer, the third cured layer, and the fourth cured layer.
- a polymerizable liquid crystal compound is a compound having at least one polymerizable group and having liquid crystallinity.
- the type of polymerizable liquid crystal compound is not particularly limited, and rod-like liquid crystal compounds, discotic liquid crystal compounds, and mixtures thereof can be used.
- a cured layer formed by polymerizing a polymerizable liquid crystal compound develops retardation by curing in a state in which the polymerizable liquid crystal compound is oriented in a suitable direction.
- the optical axis of the polymerizable liquid crystal compound coincides with the long axis direction of the polymerizable liquid crystal compound.
- the optical axis of the polymerizable liquid crystal compound exists in a direction orthogonal to the discotic surface of the polymerizable liquid crystal compound.
- the rod-like polymerizable liquid crystal compound for example, those described in JP-A-11-513019 (claim 1 etc.) can be preferably used.
- JP-A-2007-108732 paragraphs [0020] to [0067], etc.
- JP-A-2010-244038 paragraphs [0013] to [0108], etc.
- the polymerizable group possessed by the polymerizable liquid crystal compound means a group involved in the polymerization reaction as described above, and is preferably a photopolymerizable group.
- a photopolymerizable group is a group that can participate in a polymerization reaction by an active radical generated from a photopolymerization initiator, an acid, or the like.
- Examples of the polymerizable group include vinyl group, vinyloxy group, 1-chlorovinyl group, isopropenyl group, 4-vinylphenyl group, (meth)acryloyloxy group, oxiranyl group, oxetanyl group, styryl group and allyl group. .
- thermotropic liquid crystal a (meth)acryloyloxy group, a vinyloxy group, an oxiranyl group and an oxetanyl group are preferred, and an acryloyloxy group is more preferred.
- the liquid crystallinity of the polymerizable liquid crystal compound may be either thermotropic liquid crystal or lyotropic liquid crystal, and thermotropic liquid crystal may be classified into nematic liquid crystal or smectic liquid crystal according to the degree of order.
- at least one type preferably has two or more polymerizable groups in the molecule.
- “(Meth)acryloyl” means at least one selected from acryloyl and methacryloyl.
- the liquid crystallinity exhibited by the polymerizable liquid crystal compound may be a thermotropic liquid crystal or a lyotropic liquid crystal, but the thermotropic liquid crystal is preferable in that it enables precise film thickness control. Further, the phase-ordered structure of the thermotropic liquid crystal may be nematic liquid crystal, smectic liquid crystal, or discotic liquid crystal.
- a polymerizable liquid crystal compound can be used individually or in combination of 2 or more types.
- a polymerizable liquid crystal compound having a so-called T-shaped or H-shaped molecular structure tends to exhibit reverse wavelength dispersion when polymerized and cured, and a polymerizable liquid crystal compound having a T-shaped molecular structure has a stronger property. It tends to exhibit reverse wavelength dispersion.
- the first retardation layer 33, the second retardation layer 38, and the third retardation layer may respectively include a second alignment layer, a third alignment layer, and a fourth alignment layer.
- the second to fourth alignment layers have an alignment control force to align the polymerizable liquid crystal compound in a desired direction.
- the second alignment layer to the fourth alignment layer may each independently be a vertical alignment layer in which the molecular axis of the polymerizable liquid crystal compound is vertically aligned with respect to the plane direction of the display device, and the molecules of the polymerizable liquid crystal compound It may be a horizontal alignment layer in which the axis is horizontally aligned with respect to the plane direction of the display device, or an inclined alignment layer in which the molecular axis of the polymerizable liquid crystal compound is tilted with respect to the plane direction of the display device, A photo-aligned polymer layer is preferable from the viewpoint of alignment angle accuracy and quality.
- the second to fourth alignment layers have a solvent resistance that does not dissolve when the second to fourth compositions containing the polymerizable liquid crystal compound are applied, etc., and the removal of the solvent and the alignment of the polymerizable liquid crystal compound It is preferable to use a material having heat resistance to the heat treatment for the purpose.
- the second to fourth alignment layers each independently, an alignment polymer layer formed of an alignment polymer, a photo-alignment polymer layer formed of a photo-alignment polymer, an uneven pattern or a plurality of layers on the layer surface. Grooved alignment layers with grooves can be mentioned.
- the second composition to the fourth composition each contain a polymerizable liquid crystal compound, a solvent, and various additives as necessary.
- the second cured layer to the fourth cured layer are formed by applying the second composition to the fourth composition on the second alignment layer to the fourth alignment layer, respectively, to form a coating film, and solidifying (curing) the coating film. ).
- the second to fourth compositions are applied on the substrate layer to form a coating film, and the coating film is stretched together with the substrate layer to form the second to fourth cured layers.
- Additives contained in the second to fourth compositions include polymerization initiators, reactive additives, leveling agents, polymerization inhibitors, and the like. Known solvents, polymerization initiators, reactive additives, leveling agents, polymerization inhibitors and the like can be used as appropriate.
- a film obtained by forming a resin can be used as the base material layer, and for example, a film using the resin constituting the above-described first base material film can be used.
- the thickness of the substrate layer is not particularly limited, but in general, it is preferably 1 to 300 ⁇ m or less, more preferably 20 to 200 ⁇ m, more preferably 30 to 120 ⁇ m from the viewpoint of workability such as strength and handleability. is more preferred.
- the substrate layer may be incorporated in the display device together with the first to third retardation layers, and the substrate layer is peeled off to form only the second cured layer to the fourth cured layer, or the second A stiffening layer and a second alignment layer, a third stiffening layer and a third alignment layer, or a fourth stiffening layer and a fourth alignment layer may be incorporated into the display device.
- the thickness of the substrate layer may be less than 30 ⁇ m, for example 25 ⁇ m or less.
- the thicknesses of the first to third retardation layers may each independently be 0.1 ⁇ m or more, may be 0.2 ⁇ m or more, may be 3 ⁇ m or less, and may be 2 ⁇ m. It may be below.
- the first adhesive layer 21 and the second adhesive layer 12 are adhesive layers formed using an adhesive composition.
- the pressure-sensitive adhesive composition or the reaction product of the pressure-sensitive adhesive composition develops adhesiveness by attaching itself to an adherend such as a display element of a display device, and is called a so-called pressure-sensitive adhesive. It is a thing.
- the adhesive layer formed using the active-energy-ray-curable adhesive composition mentioned later can adjust a crosslinking degree and adhesive strength by irradiating an active-energy-ray.
- the pressure-sensitive adhesive composition known pressure-sensitive adhesives having excellent optical transparency can be used without particular limitation. can use objects.
- the adhesive composition may also be an active energy ray-curable adhesive composition, a heat-curable adhesive composition, or the like.
- a pressure-sensitive adhesive composition using an acrylic resin as a base polymer which is excellent in transparency, adhesive strength, removability (reworkability), weather resistance, heat resistance, etc., is preferable.
- the pressure-sensitive adhesive layer preferably comprises a reaction product of a pressure-sensitive adhesive composition containing a (meth)acrylic resin, a cross-linking agent and a silane compound, and may contain other components.
- the active energy ray-curable pressure-sensitive adhesive composition is obtained by blending an ultraviolet-curable compound such as a polyfunctional acrylate with the above-described pressure-sensitive adhesive composition, and curing the layer formed by coating with ultraviolet rays. can form a harder pressure-sensitive adhesive layer.
- Active energy ray-curable pressure-sensitive adhesives have the property of being cured by being irradiated with energy rays such as ultraviolet rays and electron beams. Since the active energy ray-curable adhesive has adhesiveness even before energy ray irradiation, it adheres to the adherend and has the property that it can be cured by energy ray irradiation to adjust the adhesive strength. .
- the pressure-sensitive adhesive composition and the active energy ray-curable pressure-sensitive adhesive composition optionally contain an antioxidant, a tackifier, a thermoplastic resin, a filler, a flow control agent, a plasticizer, an antifoaming agent, and an antistatic agent. , solvents and other additives.
- the thicknesses of the first pressure-sensitive adhesive layer 21 and the second pressure-sensitive adhesive layer 12 are not particularly limited. It may be 20 ⁇ m or more, 25 ⁇ m or more, 300 ⁇ m or less, 250 ⁇ m or less, 100 ⁇ m or less, or 50 ⁇ m or less.
- the first anti-diffusion layer 35 and the second anti-diffusion layer 36 are a dye having absorption anisotropy in the linear polarizing layer 31 or a polymerizable liquid crystal compound having absorption anisotropy (hereinafter both are collectively referred to as “absorption anisotropy”). It is used to suppress the diffusion of the dye (sometimes referred to as a "colorant”) to other layers.
- the first anti-diffusion layer 35 is provided between the transparent resin film 15 and the circularly polarizing plate 40, the second anti-diffusion layer constitutes the circularly polarizing plate 40, the linearly polarizing layer 31 and the first retardation layer 33 provided between The optical layered body 2 having the first anti-diffusion layer 35 and/or the second anti-diffusion layer 36 suppresses degradation of optical properties over time due to diffusion of the absorption anisotropic dye when incorporated into a display device. can do.
- the first diffusion prevention layer 35 and the second diffusion prevention layer 36 are not particularly limited as long as they are layers capable of suppressing the diffusion of the absorption anisotropic dye.
- the first diffusion prevention layer 35 and the second diffusion prevention layer 36 each independently, for example, a layer formed from a resin composition containing a water-soluble polymer, a curable composition containing an active energy ray-curable resin Layers to be formed and the like can be mentioned.
- the first diffusion prevention layer 35 and the second diffusion prevention layer 36 formed from a resin composition containing a water-soluble polymer have anisotropic absorption. Diffusion of pigment can be suppressed.
- water-soluble polymers that can form the first diffusion prevention layer 35 and the second diffusion prevention layer 36 include polyacrylamide-based polymers; polyvinyl alcohol, ethylene-vinyl alcohol copolymers, (meth)acrylic acid or its anhydride. carboxyvinyl-based polymers; polyvinylpyrrolidone; starches; sodium alginate; polyethylene oxide-based polymers and the like. These polymers may be used alone or in combination of two or more.
- the content of the water-soluble polymer in the layer is preferably 75% by mass or more. , more preferably 80% by mass or more, and still more preferably 85% by mass or more.
- the resin composition containing a water-soluble polymer introduces a crosslinked structure for enhancing the denseness of the first anti-diffusion layer 35 and the second anti-diffusion layer 36 to improve the function of suppressing the diffusion of the absorption anisotropic dye.
- a cross-linking agent may be included.
- cross-linking agents include ionic cross-linking agents such as glyoxylate, water-soluble cross-linking agents such as epoxy cross-linking agents; isocyanate cross-linking agents, polyvalent aldehyde cross-linking agents such as glyoxal and glyoxal derivatives, and zirconium chloride.
- the content of the cross-linking agent in the resin composition containing the water-soluble polymer may be, for example, 0.1 parts by mass or more, or may be 1 part by mass or more, with respect to 100 parts by mass of the water-soluble polymer. It may be 10 parts by mass or more, 100 parts by mass or less, 50 parts by mass or less, or 30 parts by mass or less.
- a resin composition containing a water-soluble polymer is prepared as a solution in which the water-soluble polymer is dissolved in a solvent.
- the solvent may be selected according to the type of water-soluble polymer, and examples thereof include water, alcohol, and mixtures of water and alcohol, with water being preferred.
- the solid content concentration of the resin composition containing the water-soluble polymer may be, for example, 1% by mass or more, may be 2% by mass or more, may be 50% by mass or less, or may be 30% by mass. It may be below.
- a resin composition containing a water-soluble polymer may contain additives such as a preservative and a leveling agent in addition to the water-soluble polymer, cross-linking agent, and solvent.
- the content of the additive in the resin composition containing the water-soluble polymer may be, for example, 10% by mass or less, or 5% by mass or less, relative to the solid content of the resin composition.
- the first anti-diffusion layer 35 and the second anti-diffusion layer 36 formed from a resin composition containing a water-soluble polymer are formed on the surface forming the first anti-diffusion layer 35 and the second anti-diffusion layer 36 (for example, a circularly polarizing plate It can be formed by applying the resin composition to the linear polarizing layer 31) of 30 and 40 and drying it.
- the drying treatment can be performed by, for example, blowing hot air.
- the drying temperature may be, for example, 40° C. or higher, 60° C. or lower, or 100° C. or lower, and the drying time may be, for example, 10 seconds or more and 600 seconds or less. .
- the first diffusion prevention layer 35 and the second diffusion prevention layer 36 formed from a curable composition containing the active energy ray-curable resin are composed of the absorption anisotropic dye diffusion can be suppressed.
- the curable composition include a cationic polymerizable curable composition containing a cationic polymerizable compound as a curable compound, a radical polymerizable curable composition containing a radical polymerizable compound as a curable compound, a cationically polymerizable compound, and Examples thereof include hybrid-type curable compositions containing both radically polymerizable compounds.
- cationic polymerizable compounds include epoxy compounds having one or more epoxy groups in the molecule, oxetane compounds having one or more oxetane rings in the molecule, and vinyl compounds.
- radically polymerizable compounds include (meth)acrylic compounds having one or more (meth)acryloyl groups in the molecule, vinyl compounds, and the like.
- the curable composition can contain one or more cationically polymerizable compounds and/or can contain one or more radically polymerizable compounds.
- the cationic polymerizable compound which is the main component of the cationic polymerizable curable composition, is a compound that undergoes a cationic polymerization reaction and is cured by irradiation with active energy rays such as ultraviolet rays, visible light, electron beams, and X-rays, or by heating. It refers to oligomers, and examples thereof include epoxy compounds, oxetane compounds, and vinyl compounds. Among them, epoxy compounds are preferred.
- An epoxy compound is a compound having one or more, preferably two or more epoxy groups in the molecule.
- An epoxy compound may be used individually by 1 type, and may use 2 or more types together.
- Examples of epoxy compounds include alicyclic epoxy compounds, aromatic epoxy compounds, hydrogenated epoxy compounds, and aliphatic epoxy compounds.
- the epoxy compound preferably contains an alicyclic epoxy compound and/or an aliphatic epoxy compound from the viewpoint of weather resistance, curing speed and adhesiveness.
- the content of the epoxy compound may be 10 parts by mass or more, or 15 parts by mass with respect to 100 parts by mass of the solid content of the curable composition. 20 parts by mass or more, 70 parts by mass or less, 60 parts by mass or less, or 50 parts by mass or less.
- the content of the cationic polymerizable compound (the total content when two or more cationic polymerizable compounds are included) is It may be 50% by mass or more, 60% by mass or more, or 70% by mass or more.
- the curable composition may further contain a polymer component (thermoplastic resin, etc.).
- the curable composition contains a cationic polymerizable compound
- it preferably contains a photocationic polymerization initiator.
- the photocationic polymerization initiator generates cationic species or Lewis acid upon irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, or electron beams, and initiates the polymerization reaction of the cationic curable compound. Since the photocationic polymerization initiator acts catalytically with light, it is excellent in storage stability and workability even when mixed with a photocationically curable compound.
- Compounds that generate cationic species or Lewis acids upon irradiation with active energy rays include, for example, onium salts such as aromatic iodonium salts and aromatic sulfonium salts, aromatic diazonium salts, iron-arene complexes, and the like.
- the photocationic polymerization initiator may be used alone or in combination of two or more.
- aromatic sulfonium salts are preferably used because they have ultraviolet absorption properties even in a wavelength region around 300 nm, and can give a cured product having excellent curability and good mechanical strength and adhesive strength.
- the content of the photocationic polymerization initiator in the curable composition may be 1 part by mass or more, or may be 2 parts by mass or more, with respect to 100 parts by mass of the solid content of the curable compound. It may be 10 parts by mass or less, or may be 8 parts by mass or less.
- the content of the photocationic polymerization initiator is within the above range, the cationic polymerizable compound can be sufficiently cured, and the first diffusion prevention layer 35 and the second diffusion prevention layer 36 have high mechanical strength and adhesive strength. can be given.
- a hybrid-type curable composition can be obtained by adding a radically polymerizable compound to a curable composition containing a cationic polymerizable compound.
- a radical polymerizable compound By using a radical polymerizable compound together, the effect of increasing the hardness and mechanical strength of the first diffusion prevention layer 35 and the second diffusion prevention layer 36 can be expected, and the viscosity and curing speed of the curable composition can be adjusted. becomes easier to do.
- the radically polymerizable compound refers to a compound or oligomer that undergoes a radical polymerization reaction by irradiation with active energy rays such as ultraviolet rays, visible light, electron beams, and X-rays or by heating.
- active energy rays such as ultraviolet rays, visible light, electron beams, and X-rays or by heating.
- Compounds having an ethylenically unsaturated bond include (meth)acrylic compounds having one or more (meth)acryloyl groups in the molecule, as well as styrene, styrenesulfonic acid, vinyl acetate, vinyl propionate, and N-vinyl.
- vinyl compounds such as -2-pyrrolidone; Among them, preferred radically polymerizable compounds are (meth)acrylic compounds.
- the (meth)acrylic compound is a compound having at least one (meth)acryloyloxy group in the molecule, and may be a monomer, oligomer or polymer.
- Examples of (meth)acrylic compounds include (meth)acrylate compounds such as monofunctional (meth)acrylate compounds and polyfunctional (meth)acrylate compounds; urethane (meth)acrylate compounds such as polyfunctional urethane (meth)acrylate compounds; Epoxy (meth)acrylate compounds such as polyfunctional epoxy (meth)acrylate compounds; carboxyl group-modified epoxy (meth)acrylate compounds, polyester (meth)acrylate compounds, and the like.
- the (meth)acrylic compounds may be used singly or in combination of two or more.
- the (meth)acrylate compounds include monofunctional (meth)acrylate compounds having one (meth)acryloyloxy group in the molecule, and polyfunctional (meth)acrylate compounds having two or more (meth)acryloyloxy groups in the molecule. Acrylate compounds are mentioned.
- the crosslink density of the first diffusion prevention layer 35 and the second diffusion prevention layer 36 can be adjusted by controlling the molecular weight between crosslink points and the number of crosslink points of the compound. More specifically, the smaller the molecular weight between cross-linking points, the higher the cross-linking density, and the higher the number of cross-linking points, the higher the cross-linking density. can improve shielding against
- a urethane (meth)acrylate compound generally means a reaction product of an isocyanate compound, a polyol compound and a (meth)acrylate compound, and is a polyfunctional urethane (meth)acrylate having two or more (meth)acryloyloxy groups in the molecule.
- a compound is preferred. Since the polyfunctional urethane (meth)acrylate compound can form a crosslinked structure, it is advantageous from the viewpoint of improving the function of suppressing the diffusion of the absorption anisotropic dye of the first diffusion prevention layer 35 and the second diffusion prevention layer 36. At the same time, appropriate toughness can be imparted.
- the number of functional groups of the polyfunctional urethane (meth)acrylate compound is preferably 2 or more and 5 or less.
- epoxy (meth)acrylate compounds include polyfunctional epoxy (meth)acrylate compounds that can be obtained by an addition reaction between polyglycidyl ether and (meth)acrylic acid and have at least two (meth)acryloyloxy groups in the molecule. ) acrylates and the like. Polyester (meth)acrylate compounds include, for example, compounds having an ester bond and at least two (meth)acryloyl groups (typically (meth)acryloyloxy groups) in the molecule.
- the curable composition contains a radically polymerizable compound
- it preferably contains a polyfunctional (meth)acrylate compound as the radically polymerizable compound.
- the content of the polyfunctional (meth)acrylate compound may be, for example, 50 parts by mass or more, or may be 60 parts by mass or more, relative to 100 parts by mass of the solid content of the curable composition. It may be 70 parts by mass or more, 100 parts by mass or less, 95 parts by mass or less, or 90 parts by mass or less.
- the curable composition contains a radically polymerizable compound
- it preferably contains a polyfunctional (meth)acrylate compound and a polyfunctional urethane (meth)acrylate compound as the radically polymerizable compound.
- the content ratio of the polyfunctional (meth)acrylate compound and the urethane (meth)acrylate compound is 95:5 to 50:50. It may be from 90:10 to 70:30.
- the curable composition When the curable composition contains a radically polymerizable compound, it preferably contains a radical photopolymerization initiator.
- a radical photopolymerization initiator initiates a polymerization reaction of a radically polymerizable compound by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, or electron beams.
- a photoradical polymerization initiator may be used individually by 1 type, and may use 2 or more types together.
- photoradical polymerization initiators include acetophenone, 3-methylacetophenone, benzyldimethylketal, 1-(4-isopropylphenyl)-2-hydroxy-2-methylpropan-1-one, 2-methyl-1- Acetophenone initiators such as [4-(methylthio)phenyl]-2-morpholinopropan-1-one and 2-hydroxy-2-methyl-1-phenylpropan-1-one; benzophenone, 4-chlorobenzophenone and 4, Benzophenone initiators such as 4′-diaminobenzophenone; alkylphenone initiators such as 2,2-dimethoxy-1,2-diphenylethan-1-one, 1-hydroxy-cyclohexyl-phenyl-ketone; benzoin propyl ether and benzoin ether-based initiators such as benzoin ethyl ether; thioxanthone-based initiators such as 4-isopropylthioxanthone; acylphosphin
- the content of the photoradical polymerization initiator in the curable composition may be 1 part by mass or more, 2 parts by mass or more, or 10 parts by mass with respect to 100 parts by mass of the solid content of the polymerizable compound. It may be less than or equal to 8 parts by mass.
- the photoradical polymerization initiator is less likely to remain while sufficiently expressing the polymerization initiation ability and improving the curability, resulting in a decrease in visible light transmittance. etc., can be easily suppressed.
- the first anti-diffusion layer 35 and the second anti-diffusion layer 36 formed from the curable composition are formed on the surfaces forming the first anti-diffusion layer 35 and the second anti-diffusion layer 36 (for example, the surfaces of the circularly polarizing plates 30 and 40 It can be formed by applying the curable composition to the linear polarizing layer 31), irradiating it with an active energy ray, and curing the curable composition.
- the curable composition may contain an organic solvent in order to adjust the viscosity to suit the application method, or may be substantially solvent-free (solvent-free). "Substantially free" means not excluding cases where the solvent is unavoidably mixed.
- Any solvent can be used as long as it can dissolve the components constituting the curable composition.
- examples include water; methanol, ethanol, ethylene glycol, isopropyl alcohol, propylene glycol, methyl cellosolve, butyl cellosolve, propylene glycol monomethyl ether, and the like Alcohol solvents; ester solvents such as ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, ⁇ -butyrolactone, propylene glycol methyl ether acetate, ethyl lactate; acetone, methyl ethyl ketone, cyclopentanone, cyclohexanone, methyl amyl ketone, methyl isobutyl ketone, etc.
- ketone solvents such as pentane, hexane and heptane; aromatic hydrocarbon solvents such as toluene and xylene; nitrile solvents such as acetonitrile; ether solvents such as tetrahydrofuran and dimethoxyethane; hydrocarbon solvents and the like. These solvents may be used alone or in combination of two or more.
- the curable composition may optionally contain a cationic polymerization accelerator, a photosensitizer, an ion trapping agent, an antioxidant, a chain transfer agent, a tackifier, a thermoplastic resin, a filler, a flow control agent, and a plasticizer. , antifoaming agents, antistatic agents, and leveling agents.
- the active energy rays used for curing the curable composition include visible light, ultraviolet rays, X-rays, electron beams, etc., but ultraviolet rays are preferred.
- Light sources for active energy rays include low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, xenon lamps, halogen lamps, carbon arc lamps, tungsten lamps, gallium lamps, excimer lasers, and a wavelength range of 380 to 440 nm. LED light sources, chemical lamps, black light lamps, microwave excited mercury lamps, metal halide lamps, and the like.
- the irradiation intensity of ultraviolet rays is usually 10 mW/cm 2 or more and 3000 mW/cm 2 or less. It is preferable that the ultraviolet irradiation intensity is in a wavelength range effective for activating the photopolymerization initiator.
- the irradiation time of ultraviolet rays is usually 0.1 seconds or longer, may be 1 second or longer, may be 5 seconds or longer, may be 10 seconds or longer, and may be 10 minutes or shorter. It may be 5 minutes or less, 3 minutes or less, or 1 minute or less.
- the cumulative amount of UV light may be 10 mJ/cm 2 or more, 50 mJ/cm 2 or more, 100 mJ/cm 2 or more, or 3000 mJ/cm 2 or less. Well, it may be 2000 mJ/cm 2 or less, or it may be 1000 mJ/cm 2 .
- the thicknesses of the first anti-diffusion layer 35 and the second anti-diffusion layer 36 are each independently preferably 5 ⁇ m or less, may be 4 ⁇ m or less, or may be 3 ⁇ m or less. It may be 1 ⁇ m or more, 0.3 ⁇ m or more, or 0.5 ⁇ m or more.
- the absorption anisotropic dye in the linear polarizing layer 31 is effectively suppressed from diffusing into other layers. be able to.
- the 1st bonding layer 25, the 2nd bonding layer 32, the 3rd bonding layer 37, and the bonding layer are adhesive layers or adhesive layers.
- the pressure-sensitive adhesive layer can be formed using the pressure-sensitive adhesive composition or the active energy ray-curable pressure-sensitive adhesive composition described for the first pressure-sensitive adhesive layer 21 and the second pressure-sensitive adhesive layer 12 .
- the thickness of the pressure-sensitive adhesive layer can be within the range described for the first pressure-sensitive adhesive layer 21 and the second pressure-sensitive adhesive layer 12 .
- the adhesive layer can be formed by curing the curable component in the adhesive composition.
- the adhesive composition for forming the adhesive layer include adhesives other than pressure-sensitive adhesives (adhesives), such as water-based adhesives and active energy ray-curable adhesives.
- water-based adhesives include adhesives in which polyvinyl alcohol resin is dissolved or dispersed in water.
- the method of drying when a water-based adhesive is used is not particularly limited. For example, a method of drying using a hot air dryer or an infrared ray dryer can be employed.
- Active energy ray-curable adhesives include, for example, solvent-free active energy ray-curable adhesives containing curable compounds that are cured by irradiation with active energy rays such as ultraviolet rays, visible light, electron beams, and X-rays. be done. Adhesion between layers can be improved by using a non-solvent active energy ray-curable adhesive.
- the active energy ray-curable adhesive preferably contains either one or both of a cationic polymerizable curable compound and a radically polymerizable curable compound because it exhibits good adhesiveness.
- the active energy ray-curable adhesive can further contain a cationic polymerization initiator such as a photocationic polymerization initiator or a radical polymerization initiator for initiating the curing reaction of the curable compound.
- Examples of cationic polymerizable curable compounds include alicyclic epoxy compounds having an epoxy group bonded to an alicyclic ring, and polyfunctional aliphatic epoxy compounds having two or more epoxy groups and no aromatic ring. , monofunctional epoxy groups having one epoxy group (excluding those contained in alicyclic epoxy compounds), polyfunctional aromatic epoxy compounds having two or more epoxy groups and aromatic rings, etc. compounds; oxetane compounds having one or more oxetane rings in the molecule; and combinations thereof.
- Radically polymerizable curable compounds include, for example, (meth)acrylic compounds (compounds having one or more (meth)acryloyloxy groups in the molecule), and other radically polymerizable double bonds. vinyl-based compounds, or combinations thereof.
- the active energy ray-curable adhesive can contain a sensitizer such as a photosensitizer as needed.
- a sensitizer By using a sensitizer, the reactivity is improved, and the mechanical strength and adhesive strength of the adhesive layer can be further improved.
- a known sensitizer can be appropriately applied.
- the blending amount is preferably in the range of 0.1 to 20 parts by mass with respect to 100 parts by mass as the total amount of the active energy ray-curable adhesive.
- Active energy ray-curable adhesives may optionally contain ion trapping agents, antioxidants, chain transfer agents, tackifiers, thermoplastic resins, fillers, flow control agents, plasticizers, antifoaming agents, and antistatic agents. Additives such as agents, leveling agents, solvents and the like can be included.
- an adhesive layer can be formed by irradiating an active energy ray such as ultraviolet rays, visible light, electron beams, and X-rays to cure the adhesive coating layer.
- an active energy ray such as ultraviolet rays, visible light, electron beams, and X-rays
- ultraviolet rays are preferable, and as a light source in this case, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a chemical lamp, a black light lamp, a microwave-excited mercury lamp, a metal halide lamp, etc. can be used. can.
- the thickness of the adhesive layer may be 0.1 ⁇ m or more, 0.5 ⁇ m or more, 10 ⁇ m or less, or 5 ⁇ m or less.
- Coronate HX hexamethylene diisocyanate compound 1.5 parts of an isocyanurate body: manufactured by Tosoh Corporation
- surface protective film (2) Except for using a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m with antistatic treatment and antifouling treatment on one side as the first base film, the surface protective film with a separate film (1) was prepared. A surface protective film (2) with a separate film was obtained by the same procedure. The layer structure of the surface protective film (2) with a separate film was surface protective film (2) (first base film/second pressure-sensitive adhesive layer)/separate film.
- PET polyethylene terephthalate
- composition for forming a photo-alignment layer was obtained by mixing the following components and stirring the resulting mixture at a temperature of 80° C. for 1 hour.
- Photo-alignable polymer Polymer represented by the following formula described in JP-A-2013-33249 (number average molecular weight: about 28200, Mw / Mn: 1.82)]: 2 parts
- a first composition was obtained by mixing the following components and stirring at a temperature of 80° C. for 1 hour.
- an azo dye represented by the following formula described in Examples of JP-A-2013-101328 was used.
- a second composition was obtained by mixing each of the following components and stirring at a temperature of 80° C. for 1 hour.
- composition for forming alignment layer A composition for forming an orientation layer was prepared by adding 2-butoxyethanol to Sanever SE-610 (manufactured by Nissan Chemical Industries, Ltd.), which is a commercially available orientation polymer.
- the solid content was 1% and the solvent content was 99% with respect to the total amount of the alignment layer-forming composition.
- the solid content of the oriented polymer was converted from the concentration described in the delivery specification.
- the composition for forming a photo-alignment layer prepared above was applied using a bar coater to form a coating film.
- This coating film was dried at a temperature of 100° C. for 2 minutes to remove the solvent and form a dry film.
- the dry film was irradiated with polarized ultraviolet light at an intensity of 20 mJ/cm 2 (313 nm standard) to impart an alignment regulating force to form a first alignment layer having a thickness of 50 nm.
- the first composition prepared above was applied onto the first alignment layer using a bar coater to form a coating film. Furthermore, the solvent is removed by drying at a temperature of 110° C. for 2 minutes, and the polymerizable liquid crystal compound is phase-transitioned to a liquid phase, and then cooled to room temperature to phase-transition the polymerizable liquid crystal compound to a smectic liquid crystal state. rice field. Thereafter, the obtained dry film is irradiated with ultraviolet light at 1000 mJ/cm 2 (365 nm standard) using a high-pressure mercury lamp to polymerize the polymerizable liquid crystal compound contained in the dry film while maintaining the smectic liquid crystal state. to form a first cured layer having a thickness of 3 ⁇ m.
- the 3 mass% water-soluble polymer aqueous solution prepared above is applied with a bar coater and dried at a temperature of 100 ° C. for 2 minutes to remove the water-soluble polymer.
- a second anti-diffusion layer made of a film and having a thickness of 2 ⁇ m was formed to obtain a linear polarizing layer with an anti-diffusion layer.
- the layer structure of the linear polarizing layer with the diffusion prevention layer was release PET film/first diffusion prevention layer/linear polarization layer (first alignment layer/first cured layer)/second diffusion prevention layer.
- Corona treatment was applied to the surface of a release polyethylene terephthalate (PET) film ("FF-50" manufactured by Unitika Ltd., single-sided release-treated PET film, substrate thickness: 50 ⁇ m) opposite to the release-treated surface. provided.
- PET polyethylene terephthalate
- the composition for forming a photo-alignment layer prepared above was applied with a bar coater, dried at a temperature of 120° C. for 2 minutes, and then cooled to room temperature to form a dry film.
- the dry film was irradiated with polarized ultraviolet light at an intensity of 100 mJ/cm 2 (313 nm standard) to form a second alignment layer with a thickness of 100 nm.
- the second composition prepared above was applied onto the second alignment layer using a bar coater to form a coating film. Further, after drying by heating at a temperature of 120° C. for 2 minutes, it was cooled to room temperature to obtain a dry film. After that, the dry film is irradiated with ultraviolet rays with an exposure amount of 1000 mJ/cm 2 (365 nm standard) using an ultraviolet irradiation device, so that the polymerizable liquid crystal compound is oriented horizontally with respect to the surface of the first retardation layer.
- a second cured layer having a thickness of 2 ⁇ m was formed by curing in an oriented state to obtain a first retardation layer with a substrate layer.
- the layer structure of the first retardation layer with the substrate layer was release PET film/first retardation layer (second orientation layer/second cured layer).
- the third composition prepared above was applied using a bar coater to form a coating film, further dried at a temperature of 90 ° C. for 1 minute, and then irradiated with ultraviolet rays using a high-pressure mercury lamp.
- the polymerizable liquid crystal compound is cured in a state perpendicular to the surface of the second retardation layer.
- a cured layer was formed to obtain a second retardation layer with a substrate layer.
- the layer structure of the second retardation layer with the substrate layer was COP film/second retardation layer (third orientation layer/third cured layer).
- the second bonding layer (manufactured by Lintec Corporation, sensor A pressure-sensitive adhesive layer having a thickness of 5 ⁇ m) is laminated so that the angle formed by the absorption axis of the linear polarizing layer and the slow axis of the first retardation layer is 45 °, and the linear polarizing layer and A laminate with the first retardation layer was obtained.
- the layer structure of this laminate is release PET film/first anti-diffusion layer/linearly polarizing layer (first alignment layer/first cured layer)/second anti-diffusion layer/second bonding layer (adhesive layer) /first retardation layer (second cured layer/second orientation layer)/release PET film.
- the surface of the second retardation layer of the second retardation layer with the substrate layer obtained above was subjected to corona treatment.
- the surface exposed by peeling the release PET film on the first retardation layer side of the laminate (laminate of the linear polarizing layer and the first retardation layer) obtained above and the second retardation with the base layer The corona-treated surface of the layer was laminated through the adhesive composition prepared above, and an exposure amount of 500 mJ/cm 2 (365 nm) was applied using an ultraviolet irradiation device (SPOT CURE SP-7, manufactured by Ushio Inc.). standard) was irradiated.
- SPOT CURE SP-7 ultraviolet irradiation device
- a third bonding layer as an adhesive layer having a thickness of 2 ⁇ m was formed from the adhesive composition to obtain a circularly polarizing plate with a diffusion prevention layer.
- the layer structure of the circularly polarizing plate with an anti-diffusion layer is a release PET film/first anti-diffusion layer/linear polarizing layer (first alignment layer/first cured layer)/second anti-diffusion layer/second bonding layer ( Adhesive layer) / first retardation layer (second cured layer / second alignment layer) / third bonding layer (adhesive layer) / second retardation layer (third cured layer / third alignment layer) / It was a COP film.
- the linearly polarizing layer to the second retardation layer constitute the circularly polarizing plate.
- the inner temperature was increased to 54 while continuously adding acetone to the reactor at an addition rate of 17.3 parts/hr so that the concentration of the acrylic resin excluding the monomers was 35%.
- the temperature was maintained at ⁇ 56°C for 12 hours, and finally ethyl acetate was added to adjust the concentration of the acrylic resin to 20% to obtain an acrylic resin solution (2).
- Acrylic resin solution (2) 100 parts (nonvolatile content), isocyanate compound (Coronate L, ethyl acetate solution of trimethylolpropane adduct of tolylene diisocyanate (solid content concentration 75%) (manufactured by Tosoh Corporation)) 0.5 part, 0.5 part of a silane compound (KBM-403, 3-glycidoxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.)), and ethyl acetate is added so that the solid content concentration becomes 10%. Then, a pressure-sensitive adhesive composition (2) was obtained.
- isocyanate compound Coronate L, ethyl acetate solution of trimethylolpropane adduct of tolylene diisocyanate (solid content concentration 75%) (manufactured by Tosoh Corporation)
- silane compound KBM-403, 3-glycidoxypropyltrimethoxysilane (manufactured
- a release-treated polyethylene terephthalate film (thickness: 38 ⁇ m) was used as the release film, and the pressure-sensitive adhesive composition (2) was applied to the release-treated surface using an applicator so that the thickness after drying was 15 ⁇ m. applied.
- the coating layer was dried at a temperature of 100° C. for 1 minute to obtain a release film with a first pressure-sensitive adhesive layer.
- a release-treated polyethylene terephthalate (PET) film (thickness: 38 ⁇ m) was laminated as a release film on the first adhesive layer, and cured for 7 days under conditions of a temperature of 23° C. and a relative humidity of 50% RH.
- PET polyethylene terephthalate
- Example 1 A 13 ⁇ m thick cycloolefin polymer (COP) film (ZF-14, manufactured by Zeon Corporation) as a transparent resin film, and the exposed surface of the release PET film of the circularly polarizing plate with the diffusion prevention layer obtained above. were each subjected to corona treatment.
- the corona-treated surfaces were laminated together via the adhesive composition prepared above, and exposed to 500 mJ/cm 2 (365 nm standard) using an ultraviolet irradiation device (SPOT CURE SP-7, manufactured by Ushio Inc.). ) was irradiated with ultraviolet rays.
- SPOT CURE SP-7 ultraviolet irradiation device
- a first bonding layer as an adhesive layer having a thickness of 2 ⁇ m was formed from the adhesive composition to obtain a laminate of the transparent resin film and the circularly polarizing plate.
- the layer structure of this laminate is transparent resin film (COP film) / first bonding layer (adhesive layer) / first diffusion prevention layer / linear polarizing layer (first orientation layer / first cured layer) / second Diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second alignment layer) / third bonding layer (adhesive layer) / second retardation layer (second 3 cured layer/third alignment layer)/COP film.
- COP film transparent resin film
- the layer structure of the optical laminate (1) is as follows: surface protective film (1) (first base film/second adhesive layer)/transparent resin film (COP film)/first bonding layer (adhesive layer)/ First diffusion prevention layer / linear polarizing layer (first alignment layer / first cured layer) / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second 2 orientation layer)/3rd bonding layer (adhesive layer)/2nd retardation layer (3rd cured layer/3rd orientation layer)/1st adhesive layer/release film.
- surface protective film (1) first base film/second adhesive layer
- COP film transparent resin film
- first bonding layer adheresive layer
- First diffusion prevention layer / linear polarizing layer
- first alignment layer / first cured layer / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second 2 orientation layer)/3rd bonding layer (adhesive layer
- Example 2 An optical laminate (2) was obtained in the same manner as in Example 1, except that the surface protective film (2) with a separate film obtained above was used instead of the surface protective film (1) with a separate film. .
- the layer structure of the optical laminate (2) is as follows: surface protective film (2) (first base film/second adhesive layer)/transparent resin film (COP film)/first bonding layer (adhesive layer)/ First diffusion prevention layer / linear polarizing layer (first alignment layer / first cured layer) / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second 2 orientation layer)/3rd bonding layer (adhesive layer)/2nd retardation layer (3rd cured layer/3rd orientation layer)/1st adhesive layer/release film.
- Example 3 In the same manner as in Example 1, except that a 20 ⁇ m-thick triacetyl cellulose (TAC) film (KC2CT, manufactured by Konica Minolta, Inc.) was used instead of the cycloolefin polymer (COP) film as the transparent resin film.
- TAC triacetyl cellulose
- COP cycloolefin polymer
- the layer structure of the optical laminate (3) is as follows: surface protective film (1) (first base film/second adhesive layer)/transparent resin film (TAC film)/first bonding layer (adhesive layer)/ First diffusion prevention layer / linear polarizing layer (first alignment layer / first cured layer) / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second 2 orientation layer)/3rd bonding layer (adhesive layer)/2nd retardation layer (3rd cured layer/3rd orientation layer)/1st adhesive layer/release film.
- surface protective film (1) first base film/second adhesive layer
- TAC film transparent resin film
- first bonding layer adheresive layer
- First diffusion prevention layer / linear polarizing layer
- first alignment layer / first cured layer / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second 2 orientation layer)/3rd bonding layer (adhesive
- Example 4 In the same manner as in Example 2, except that a 20 ⁇ m-thick triacetyl cellulose (TAC) film (KC2CT, manufactured by Konica Minolta, Inc.) was used instead of the cycloolefin polymer (COP) film as the transparent resin film.
- TAC triacetyl cellulose
- COP cycloolefin polymer
- the layer structure of the optical laminate (4) is as follows: surface protective film (2) (first base film/second adhesive layer)/transparent resin film (TAC film)/first bonding layer (adhesive layer)/ First diffusion prevention layer / linear polarizing layer (first alignment layer / first cured layer) / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second 2 orientation layer)/3rd bonding layer (adhesive layer)/2nd retardation layer (3rd cured layer/3rd orientation layer)/1st adhesive layer/release film.
- surface protective film (2) first base film/second adhesive layer
- TAC film transparent resin film
- first bonding layer adheresive layer
- First diffusion prevention layer / linear polarizing layer
- first alignment layer / first cured layer / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second 2 orientation layer)/3rd bonding layer (adhes
- the layer structure of the optical laminate (5) is as follows: surface protective film (2) (first base film/second adhesive layer)/first anti-diffusion layer/linear polarizing layer (first orientation layer/first cured layer ) / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second alignment layer) / third bonding layer (adhesive layer) / second Retardation layer (third cured layer/third orientation layer)/first pressure-sensitive adhesive layer/release film.
- optical laminate (6) was obtained in the same manner as in Comparative Example 1, except that the surface protective film (1) with a separate film obtained above was used instead of the surface protective film (2) with a separate film.
- the layer structure of the optical laminate (6) is as follows: surface protective film (1) (first base film/second adhesive layer)/first anti-diffusion layer/linear polarizing layer (first orientation layer/first cured layer ) / second diffusion prevention layer / second bonding layer (adhesive layer) / first retardation layer (second cured layer / second alignment layer) / third bonding layer (adhesive layer) / second Retardation layer (third cured layer/third orientation layer)/first pressure-sensitive adhesive layer/release film.
- test piece In an environment with a relative humidity of 55%, the test piece is pulled in the long side direction at a tensile speed of 1 mm / min, and the resulting stress - From the slope of the initial straight line in the strain curve, the tensile modulus [MPa] in MD at 23 ° C. Calculated. Table 1 shows the results.
- the tensile elastic modulus [MPa] of the transparent resin film was calculated in the same manner as the measurement of the tensile elastic modulus of the first base film, except that the transparent resin film used in Examples was used. Table 1 shows the results.
- test piece (2) having a width of 25 mm and a length of about 150 mm was cut out from the optical laminates (1) to (6) obtained in Examples and Comparative Examples.
- a tensile tester [AUTOGRAPH AG-1S tester manufactured by Shimadzu Corporation]
- one end of the test piece (2) in the length direction was gripped, and the crosshead speed was measured under an environment of a temperature of 23 ° C. and a relative humidity of 60%.
- a test piece (3) having a width of 80 mm and a length of about 50 mm was cut out from each of the optical laminates (1) to (6) obtained in Examples and Comparative Examples.
- the surface protective film side of the test piece (3) was pasted to Corning glass (thickness: 0.4 mm) via an adhesive layer (pressure-sensitive adhesive, 5 ⁇ m thick).
- a release tape (Cellotape (registered trademark) CT-24; manufactured by Nichiban Co., Ltd.) was attached to the release film of the test piece (3) attached to Corning glass.
- the peeling tape has a width of 24 mm and a length of 80 mm. Mounted on the surface (see Figure 3). This was fixed to the evaluation stage of a high-speed peeling tester (manufactured by Imada Seisakusho Co., Ltd.) using a tape.
- a 180° peeling test was conducted with a peeling angle of 180° and a peeling speed of 2.4 m/min.
- the results of this test were evaluated according to the following criteria.
- the laminated body after bonding was taken out, and the presence or absence of traces of suction holes was checked and evaluated according to the following criteria. a: No marks of suction holes were found on the test piece (4). b: Traces of suction holes were observed on the test piece (4) or the surface protection film.
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Abstract
Description
〔1〕 表面保護フィルム、透明樹脂フィルム、円偏光板、第1粘着剤層、及び剥離フィルムをこの順に有し、
前記表面保護フィルムは、前記透明樹脂フィルムに対して剥離可能であり、
前記円偏光板は、前記透明樹脂フィルム側から順に、重合性液晶化合物を含む第1組成物の第1硬化層を含む直線偏光層、及び、重合性液晶化合物を含む第2組成物の第2硬化層を含む第1位相差層を有し、
前記剥離フィルムは、前記第1粘着剤層に対して剥離可能である、光学積層体。
〔2〕 前記表面保護フィルムの前記透明樹脂フィルム側の表面から、前記第1粘着剤層の前記円偏光板側の表面までの距離Dは、20μm以上60μm以下であり、
前記透明樹脂フィルムの温度23℃における引張弾性率は、1500MPa以上8000MPa以下である、〔1〕に記載の光学積層体。
〔3〕 前記表面保護フィルムは、前記透明樹脂フィルム側から順に、第2粘着剤層及び基材フィルムを有し、
前記基材フィルムの温度23℃における引張弾性率は、2500MPa以上6000MPa以下であり、
前記基材フィルムの厚みは、30μm以上120μm以下である、〔1〕又は〔2〕に記載の光学積層体。
〔4〕 さらに、前記透明樹脂フィルムと前記円偏光板との間に第1貼合層を有する、〔1〕~〔3〕のいずれかに記載の光学積層体。
〔5〕 さらに、前記透明樹脂フィルムと前記円偏光板との間に拡散防止層を有する、〔1〕~〔4〕のいずれかに記載の光学積層体。
〔6〕 前記拡散防止層の厚みは、5μm以下である、〔5〕に記載の光学積層体。
〔7〕 前記円偏光板は、前記直線偏光層と前記第1位相差層とを貼合する第2貼合層を有する、〔1〕~〔6〕のいずれかに記載の光学積層体。
〔8〕 前記第1組成物に含まれる前記重合性液晶化合物は、スメクチック液晶相を示す重合性液晶化合物であり、
前記第1組成物は、さらに吸収異方性を有する色素を含む、〔1〕~〔7〕のいずれかに記載の光学積層体。
〔9〕 前記第2硬化層は、前記重合性液晶化合物が前記第1位相差層の面に対して水平方向に配向した状態で硬化している、〔1〕~〔8〕のいずれかに記載の光学積層体。
〔10〕 前記円偏光板は、さらに、前記第1位相差層の前記直線偏光層側とは反対側に、重合性液晶化合物を含む第3組成物の第3硬化層を含む第2位相差層を有する、〔1〕~〔9〕のいずれかに記載の光学積層体。
〔11〕 前記第3硬化層は、前記重合性液晶化合物が前記第2位相差層の面に対して垂直方向に配向した状態で硬化している、〔10〕に記載の光学積層体。
〔12〕 前記表面保護フィルムと前記透明樹脂フィルムとの間の密着力F1と、前記第1粘着剤層と前記剥離フィルムとの間の密着力F2とは、下記式(1)の関係を満たす、〔1〕~〔11〕のいずれかに記載の光学積層体。
|F1-F2|≧0.02[N/25mm] (1)
(光学積層体)
図1及び図2は、本発明の実施形態に係る光学積層体を模式的に示す断面図である。図3及び図4はそれぞれ、本発明の実施形態に係る光学積層体から剥離フィルムを剥離する方法の一例を説明するための上面図及び断面図である。
図2に示すように、光学積層体2は、透明樹脂フィルム15と円偏光板40との間に第1拡散防止層35(拡散防止層)を有していてもよい。
|F1-F2|≧0.02[N/25mm] (1)
表面保護フィルム10は、光学積層体1,2の最表層に存在し、透明樹脂フィルム15に対して剥離可能に設けられる。表面保護フィルム10は、透明樹脂フィルムの表面を被覆保護するために用いられる。
透明樹脂フィルム15は、光学積層体1,2に適度な剛性を付与するために設けられる。透明樹脂フィルムの温度23℃における引張弾性率は、1500MPa以上であることが好ましく、1800MPa以上であってもよく、2000MPa以上であってもよく、3000MPa以上であってもよく、また、8000MPa以下であってもよく、7000MPa以下であってもよく、6000MPa以下であってもよく、5000MPa以下であってもよい。透明樹脂フィルム15の引張弾性率は、後述する実施例に記載の方法によって測定することができる。
円偏光板30,40は、直線偏光層31側から入射した光を直線偏光に変換し、この直線偏光を円偏光に変換することができる。この変換された円偏光が反射して再び第1位相差層33側から円偏光板30,40に入射した場合に、円偏光板30,40は、円偏光を直線偏光に変換し、この直線偏光を直線偏光層が吸収することができる。
直線偏光層31は、無偏光の光を入射させたとき、吸収軸に直交する振動面をもつ直線偏光を透過させる性質を有する。直線偏光層31は、重合性液晶化合物を含む第1組成物の第1硬化層を含み、重合性液晶化合物を配向させるための第1配向層を含んでいてもよい。
第1位相差層33は、重合性液晶化合物を含む第2組成物の第2硬化層を含み、重合性液晶化合物を配向させるための第2配向層を含んでいてもよい。第2位相差層38は、重合性液晶化合物を含む第3組成物の第3硬化層を含み、重合性液晶化合物を配向させるための第3配向層を含んでいてもよい。第3位相差層は、重合性液晶化合物を含む第4組成物の第4硬化層を含み、重合性液晶化合物を配向させるための第4配向層を含んでいてもよい。第2配向層~4配向層はそれぞれ、第2硬化層~第4硬化層の直線偏光層31側に設けられていてもよく、第2硬化層~第4硬化層の第1粘着剤層21側に設けられていてもよい。
120nm≦Re(550)≦170nm (2)
[式(2)中、Re(550)は、波長550nmにおける第1位相差層の面内位相差値を表す。]
Re(450)/Re(550)≦1.00 (3)
Re(650)/Re(550)≧1.00 (4)
[式(3)及び式(4)中、
Re(450)は、波長450nmにおける第1位相差層の面内位相差値を表し、
Re(550)は、波長550nmにおける第1位相差層の面内位相差値を表し、
Re(650)は、波長650nmにおける第1位相差層の面内位相差値を表す。]
第2位相差層38がλ/4位相差層である場合、第2位相差層38に含まれる第3硬化層は、重合性液晶化合物が第2位相差層38の面に対して水平方向に配向した状態で硬化していることが好ましい。さらに、第1位相差層33又は第2位相差層38がλ/4位相差層である場合、上記式(2)の関係を満たすことが好ましく、上記式(2)に加えて上記(3)及び(4)の関係を満たしていてもよい。
-100nm≦Rth(550)≦-40nm (5)
[式(5)中、Rth(550)は、第1位相差層又は第2位相差層の波長550nmにおける厚み方向の位相差値を表す。]
200nm≦Re(550)≦300nm (6)
[式(6)中、Re(550)は、波長550nmにおける第1位相差層又は第2位相差層の面内位相差値を表す。]
第1粘着剤層21及び第2粘着剤層12は、粘着剤組成物を用いて形成された粘着剤層である。粘着剤組成物又は粘着剤組成物の反応生成物は、それ自体を表示装置の表示素子等の被着体に張り付けることで接着性を発現するものであり、いわゆる感圧型接着剤と称されるものである。また、後述する活性エネルギー線硬化型粘着剤組成物を用いて形成された粘着剤層は、活性エネルギー線を照射することにより、架橋度や接着力を調整することができる。
第1拡散防止層35及び第2拡散防止層36は、直線偏光層31中の吸収異方性を有する色素又は吸収異方性を有する重合性液晶化合物(以下、両者をまとめて「吸収異方性色素」ということがある。)が他の層へ拡散することを抑制するために用いられる。
ポリエステル(メタ)アクリレート化合物としては、例えば、分子内にエステル結合と少なくとも2個の(メタ)アクリロイル基(典型的には(メタ)アクリロイルオキシ基)とを有する化合物が挙げられる。
これらの溶剤は、単独で用いても、2種以上を組合せて用いてもよい。
第1貼合層25、第2貼合層32、第3貼合層37、及び貼合層は、粘着剤層又は接着剤層である。粘着剤層は、第1粘着剤層21及び第2粘着剤層12で説明した粘着剤組成物又は活性エネルギー線硬化型粘着剤組成物を用いて形成することができる。粘着剤層の厚みは、第1粘着剤層21及び第2粘着剤層12で説明した範囲とすることができる。
(粘着剤組成物(1)の調製)
撹拌機、温度計、還流冷却及び窒素導入管を備えた反応装置に、窒素ガスを導入して反応装置内の空気を窒素ガスで置換した。その後、反応装置に2-エチルヘキシルアクリレート93部、8-ヒドロキシオクチルアクリレート5.5部、アクリル酸1.5部とともに溶剤(酢酸エチル)を60部加えた。その後、重合開始剤としてアゾビスイソブチロニトリル0.1部を2時間かけて滴下し、温度65℃で6時間反応を行って、アクリル樹脂溶液(1)を得た。アクリル樹脂溶液(1)に含まれるアクリル系ポリマーの重量平均分子量は、ゲル浸透クロマトグラフィーによる標準ポリスチレン換算値で約50万であった。
シリコーン樹脂コートされたポリエチレンテレフタレート(PET)フィルムからなる厚み15μmのセパレートフィルムの上に、粘着剤組成物(1)を塗布後、90℃で乾燥することによって溶剤を除去し、乾燥後の厚みが15μmである第2粘着剤層を形成した。その後、第1基材フィルムとして、一方の面に帯電防止処理及び防汚処理が施された厚み75μmのポリエチレンテレフタレート(PET)フィルムを用い、当該PETフィルムの帯電防止処理及び防汚処理が施された面とは反対側の面を、第2粘着剤層に積層して、セパレートフィルム付き表面保護フィルム(1)を得た。セパレートフィルム付き表面保護フィルム(1)の層構造は、表面保護フィルム(1)(第1基材フィルム/第2粘着剤層)/セパレートフィルムであった。
第1基材フィルムとして、一方の面に帯電防止処理及び防汚処理が施された厚み38μmのポリエチレンテレフタレート(PET)フィルムを用いたこと以外は、セパレートフィルム付き表面保護フィルム(1)の作製と同様の手順で、セパレートフィルム付き表面保護フィルム(2)を得た。セパレートフィルム付き表面保護フィルム(2)の層構造は、表面保護フィルム(2)(第1基材フィルム/第2粘着剤層)/セパレートフィルムであった。
下記成分を混合し、得られた混合物を温度80℃で1時間撹拌することにより、光配向層形成用組成物を得た。
・光配向性ポリマー〔特開2013-33249号公報に記載の下記式で表されるポリマー(数平均分子量:約28200、Mw/Mn:1.82)〕:2部
以下の各成分を混合し、温度80℃で1時間撹拌することにより、第1組成物を得た。
吸収異方性を有する色素には、特開2013-101328号公報の実施例に記載の下記式で表されるアゾ色素を用いた。
・下記式で表される重合性液晶化合物(A1):75部
・レベリング剤〔ポリアクリレート化合物(BYK-361N;BYK-Chemie社製)〕:1.2部
・溶剤〔o-キシレン〕:250部
以下の各成分を混合し、温度80℃で1時間撹拌することで、第2組成物を得た。
・下記式で表される重合性液晶化合物(X1):100部
・レベリング剤〔ポリアクリレート化合物(BYK-361N;BYK-Chemie社製)〕:0.1部
・反応添加剤〔LALOMER LR9000;BASFジャパン社製〕:6.7部
・溶剤〔シクロペンタノン〕:546部
・溶剤〔N-メチルピロリドン〕:364部
市販の配向性ポリマーであるサンエバーSE-610(日産化学工業株式会社製)に、2-ブトキシエタノールを加えて配向層形成用組成物を調製した。配向層形成用組成物の全量に対する固形分の含有割合は1%であり、溶剤の含有割合は99%であった。配向性ポリマーの固形分量は、納品仕様書に記載された濃度から換算した。
以下の各成分を混合し、温度80°で1時間撹拌した後、室温まで冷却し、第3組成物を得た。以下に示す含有割合は、第3組成物の全量に対する各成分の含有割合である。
・下記式で表される重合性液晶化合物〔LC242;BASF社製〕:19.2%
・レベリング剤〔ビックケミージャパン製;BYK361N〕:0.1%
・反応添加剤〔Laromer LR-9000;BASFジャパン社製〕:1.1%
・溶剤〔プロピレングリコール1-モノメチルエーテル2-アセタート(PGMEA)〕:79.1%
離型ポリエチレンテレフタレート(PET)フィルム(ユニチカ(株)製「FF-50」、片面離型処理PETフィルム、基材の厚み:50μm)の離型処理面に、上記で調製した3質量%の水溶性ポリマー水溶液をバーコーターで塗布し、温度100℃で2分間乾燥して水溶性ポリマーの膜からなる厚み2μmの第1拡散防止層を形成した。
離型ポリエチレンテレフタレート(PET)フィルム(ユニチカ(株)製「FF-50」、片面離型処理PETフィルム、基材の厚み:50μm)の離型処理面とは反対側の表面に、コロナ処理を施した。このコロナ処理面に、上記で調製した光配向層形成用組成物をバーコーターで塗布し、温度120℃で2分間乾燥させた後、室温まで冷却して乾燥被膜を形成した。該乾燥被膜に偏光紫外光を100mJ/cm2(313nm基準)の強度となるように照射し、厚み100nmの第2配向層を形成した。
シクロオレフィンポリマー(COP)フィルム(ZF-14、日本ゼオン株式会社製)の表面を、コロナ処理装置を用いて出力0.3kW、処理速度3m/分の条件で1回処理した。コロナ処理を施した表面に、上記で調製した配向層形成用組成物をバーコーターを用いて塗布し、温度90℃で1分間乾燥して第3配向層を得た。第3配向層の膜厚をレーザー顕微鏡で測定したところ1μmであった。
以下に示す成分を混合した後、脱泡して、カチオン重合型の接着層組成物を調製した。
カチオン重合開始剤は、50質量%プロピレンカーボネート溶液として配合し、その固形分量を示した。
・1,6-ヘキサンジオールジグリシジルエーテル(EX-212L、ナガセケムテックス(株)製):25部
・4-ヒドロキシブチルビニルエーテル:10部
・ビスフェノールF型エポキシ樹脂(EXA-830CRP、DIC(株)製):65部・カチオン重合開始剤(CPI-100P、サンアプロ(株)製、50質量%溶液):3部
上記で得た拡散防止層付き直線偏光層の第2拡散防止層側と、基材層付き第1位相差層の第1位相差層側とを、第2貼合層(リンテック社製、感圧式粘着剤5μm厚の粘着剤層)を介して、直線偏光層の吸収軸と第1位相差層の遅相軸とのなす角度が45°となるように貼合して、直線偏光層と第1位相差層との積層体を得た。この積層体の層構造は、離型PETフィルム/第1拡散防止層/直線偏光層(第1配向層/第1硬化層)/第2拡散防止層/第2貼合層(粘着剤層)/第1位相差層(第2硬化層/第2配向層)/離型PETフィルムであった。
(粘着剤組成物(2)の調製)
冷却管、窒素導入管、温度計及び撹拌機を備えた反応器に、アセトン81.8部、アクリル酸ブチル98.4部、アクリル酸0.6部、及びアクリル酸2-ヒドロキシエチル1.0部の混合溶液を仕込み、窒素ガスで装置内の空気を置換して酸素不含としながら、内温を55℃に上げた。その後、アゾビスイソブチロニトリル(重合開始剤)0.14部をアセトン10部に溶かした溶液を全量添加した。重合開始剤を添加した1時間後に、単量体を除くアクリル樹脂の濃度が35%になるよう、添加速度17.3部/hrでアセトンを連続的に反応器に添加しながら、内温54~56℃で12時間保温し、最後に酢酸エチルを添加して、アクリル樹脂の濃度が20%となるように調節して、アクリル樹脂溶液(2)を得た。
剥離フィルムとして、離型処理されたポリエチレンテレフタレートフィルム(厚み38μm)を用い、その離型処理面に、アプリケータを利用して乾燥後の厚みが15μmになるように粘着剤組成物(2)を塗布した。塗布層を温度100℃で1分間乾燥して、第1粘着剤層付き剥離フィルムを得た。その後、第1粘着剤層上に、剥離フィルムとしての離型処理されたポリエチレンテレフタレート(PET)フィルム(厚み38μm)を貼合し、温度23℃、相対湿度50%RHの条件で7日間養生させて、第1粘着剤層付き剥離フィルムを得た。第1粘着剤層付き剥離フィルムの層構造は、剥離フィルム/第1粘着剤層/剥離フィルムであった。
透明樹脂フィルムとしての厚み13μmのシクロオレフィンポリマー(COP)フィルム(ZF-14、日本ゼオン株式会社製)、及び、上記で得た拡散防止層付き円偏光板の離型PETフィルムを剥離した露出面の各々にコロナ処理を施した。このコロナ処理面どうしを、上記で調製した接着剤組成物を介して貼合し、紫外線照射装置(SPOT CURE SP-7、ウシオ電機株式会社製)を用いて露光量500mJ/cm2(365nm基準)の紫外線を照射した。これにより、接着剤組成物から厚み2μmの接着剤層としての第1貼合層を形成し、透明樹脂フィルムと円偏光板との積層体を得た。この積層体の層構造は、透明樹脂フィルム(COPフィルム)/第1貼合層(接着剤層)/第1拡散防止層/直線偏光層(第1配向層/第1硬化層)/第2拡散防止層/第2貼合層(粘着剤層)/第1位相差層(第2硬化層/第2配向層)/第3貼合層(接着剤層)/第2位相差層(第3硬化層/第3配向層)/COPフィルムであった。
セパレートフィルム付き表面保護フィルム(1)に代えて、上記で得たセパレートフィルム付き表面保護フィルム(2)を用いたこと以外は、実施例1と同様にして、光学積層体(2)を得た。光学積層体(2)の層構造は、表面保護フィルム(2)(第1基材フィルム/第2粘着剤層)/透明樹脂フィルム(COPフィルム)/第1貼合層(接着剤層)/第1拡散防止層/直線偏光層(第1配向層/第1硬化層)/第2拡散防止層/第2貼合層(粘着剤層)/第1位相差層(第2硬化層/第2配向層)/第3貼合層(接着剤層)/第2位相差層(第3硬化層/第3配向層)/第1粘着剤層/剥離フィルムであった。
透明樹脂フィルムとしてのシクロオレフィンポリマー(COP)フィルムに代えて、厚み20μmのトリアセチルセルロース(TAC)フィルム(KC2CT、コニカミノルタ株式会社製)を用いたこと以外は、実施例1と同様にして、光学積層体(3)を得た。光学積層体(3)の層構造は、表面保護フィルム(1)(第1基材フィルム/第2粘着剤層)/透明樹脂フィルム(TACフィルム)/第1貼合層(接着剤層)/第1拡散防止層/直線偏光層(第1配向層/第1硬化層)/第2拡散防止層/第2貼合層(粘着剤層)/第1位相差層(第2硬化層/第2配向層)/第3貼合層(接着剤層)/第2位相差層(第3硬化層/第3配向層)/第1粘着剤層/剥離フィルムであった。
透明樹脂フィルムとしてのシクロオレフィンポリマー(COP)フィルムに代えて、厚み20μmのトリアセチルセルロース(TAC)フィルム(KC2CT、コニカミノルタ株式会社製)を用いたこと以外は、実施例2と同様にして、光学積層体(4)を得た。光学積層体(4)の層構造は、表面保護フィルム(2)(第1基材フィルム/第2粘着剤層)/透明樹脂フィルム(TACフィルム)/第1貼合層(接着剤層)/第1拡散防止層/直線偏光層(第1配向層/第1硬化層)/第2拡散防止層/第2貼合層(粘着剤層)/第1位相差層(第2硬化層/第2配向層)/第3貼合層(接着剤層)/第2位相差層(第3硬化層/第3配向層)/第1粘着剤層/剥離フィルムであった。
上記で得た拡散防止層付き円偏光板の第2位相差層側のCOPフィルムを剥離して露出した面と、上記で得た第1粘着剤層付き剥離フィルムから一方の剥離フィルムを剥離して露出した面とを貼合して、積層体(円偏光板、第1粘着剤層、及び剥離フィルムの積層体)を得た。この積層体の円偏光板側の離型PETフィルムを剥離して露出した面と、上記で得たセパレートフィルム付き表面保護フィルム(2)からセパレートフィルムを剥離して露出した面を貼合し、光学積層体(5)を得た。光学積層体(5)の層構造は、表面保護フィルム(2)(第1基材フィルム/第2粘着剤層)/第1拡散防止層/直線偏光層(第1配向層/第1硬化層)/第2拡散防止層/第2貼合層(粘着剤層)/第1位相差層(第2硬化層/第2配向層)/第3貼合層(接着剤層)/第2位相差層(第3硬化層/第3配向層)/第1粘着剤層/剥離フィルムであった。
セパレートフィルム付き表面保護フィルム(2)に代えて、上記で得たセパレートフィルム付き表面保護フィルム(1)を用いたこと以外は、比較例1と同様にして、光学積層体(6)を得た。光学積層体(6)の層構造は、表面保護フィルム(1)(第1基材フィルム/第2粘着剤層)/第1拡散防止層/直線偏光層(第1配向層/第1硬化層)/第2拡散防止層/第2貼合層(粘着剤層)/第1位相差層(第2硬化層/第2配向層)/第3貼合層(接着剤層)/第2位相差層(第3硬化層/第3配向層)/第1粘着剤層/剥離フィルムであった。
(第1基材フィルムの引張弾性率の測定)
表面保護フィルム(1)及び(2)に用いた第1基材フィルムから、長さ100mm×幅25mmの長方形の試験片(1)を切り出した。引張試験機〔(株)島津製作所製 AUTOGRAPH AG-1S試験機〕の上下つかみ具で、つかみ具の間隔が5cmとなるように試験片(1)の長辺方向両端を挟み、温度23℃、相対湿度55%の環境下、引張速度1mm/分で試験片を長辺方向に引張り、得られる応力-ひずみ曲線における初期の直線の傾きから、23℃でのMDにおける引張弾性率[MPa]を算出した。結果を表1に示す。
実施例で用いた透明樹脂フィルムを用いたこと以外は、上記第1基材フィルムの引張弾性率の測定と同様の手順で透明樹脂フィルムの引張弾性率[MPa]を算出した。結果を表1に示す。
実施例及び比較例で得た光学積層体(1)~(6)から、幅25mm×長さ約150mmの試験片(2)を切り出した。引張試験機〔(株)島津製作所製 AUTOGRAPH AG-1S試験機〕を用いて、試験片(2)の長さ方向の一端をつかみ、温度23℃、相対湿度60%の環境下、クロスヘッドスピード(つかみ移動速度)200mm/分で、JIS K 6854-1:1999「接着剤-はく離接着強さ試験方法-第1部:90度はく離」に準拠した90°剥離試験を行い、試験片(2)から表面保護フィルムを剥離する際の剥離力、及び、試験片(2)から剥離フィルムを剥離する際の剥離力を測定した。表面保護フィルムを剥離する際の剥離力を、表面保護フィルムと透明樹脂フィルムとの間の密着力F1とし、剥離フィルムを剥離する際の剥離力を第1粘着剤層と剥離フィルムとの間の密着力F2とした。結果を表1に示す。
実施例及び比較例で得た光学積層体(1)~(6)のそれぞれから、幅80mm×長さ約50mmの試験片(3)を切り出した。試験片(3)の表面保護フィルム側を、粘着剤層(感圧式粘着剤、5μm厚)を介してコーニングガラス(厚み0.4mm)に貼合した。コーニングガラスに貼合した試験片(3)の剥離フィルムに剥離用テープ(セロテープ(登録商標)CT-24;ニチバン株式会社製)を貼合した。剥離用テープは、幅24mm、長さ80mmの大きさを有し、試験片(3)の一辺を跨ぎ、剥離用テープの長さ方向の一方の端から30mmの長さの範囲を剥離フィルムの表面上に取り付けた(図3を参照。)。これを、高速剥離試験機((株)今田製作所製)の評価ステージにテープを用いて固定した。
A:剥離フィルムの引き起こし力が2N以下であった。
B:剥離フィルムの引き起こし力が2N超であった。
実施例及び比較例で得た光学積層体(1)~(6)のそれぞれから、160mm×80mmの試験片(4)を切り出した。高精度精密貼合機(ハルテックHAL650:三共社製)を用いて、試験片(4)の表面保護フィルム側を、高精度精密貼合機の上吸盤側に吸着させた状態で剥離フィルムを剥離し、露出した第1粘着剤層を、高精度精密貼合機のメッシュスクリーン側に配置した厚み75μmのポリイミドフィルム(ユーピレックス-S 75S;宇部興産製)に貼合した。貼合後の積層体を取り出し、吸引孔の痕の有無を確認し、次の基準で評価した。
a:試験片(4)に吸引孔の痕が見られなかった。
b:試験片(4)又は表面保護フィルムに吸引孔の痕が見られた。
Claims (12)
- 表面保護フィルム、透明樹脂フィルム、円偏光板、第1粘着剤層、及び剥離フィルムをこの順に有し、
前記表面保護フィルムは、前記透明樹脂フィルムに対して剥離可能であり、
前記円偏光板は、前記透明樹脂フィルム側から順に、重合性液晶化合物を含む第1組成物の第1硬化層を含む直線偏光層、及び、重合性液晶化合物を含む第2組成物の第2硬化層を含む第1位相差層を有し、
前記剥離フィルムは、前記第1粘着剤層に対して剥離可能である、光学積層体。 - 前記表面保護フィルムの前記透明樹脂フィルム側の表面から、前記第1粘着剤層の前記円偏光板側の表面までの距離Dは、20μm以上60μm以下であり、
前記透明樹脂フィルムの温度23℃における引張弾性率は、1500MPa以上8000MPa以下である、請求項1に記載の光学積層体。 - 前記表面保護フィルムは、前記透明樹脂フィルム側から順に、第2粘着剤層及び基材フィルムを有し、
前記基材フィルムの温度23℃における引張弾性率は、2500MPa以上6000MPa以下であり、
前記基材フィルムの厚みは、30μm以上120μm以下である、請求項1又は2に記載の光学積層体。 - さらに、前記透明樹脂フィルムと前記円偏光板との間に第1貼合層を有する、請求項1~3のいずれか1項に記載の光学積層体。
- さらに、前記透明樹脂フィルムと前記円偏光板との間に拡散防止層を有する、請求項1~4のいずれか1項に記載の光学積層体。
- 前記拡散防止層の厚みは、5μm以下である、請求項5に記載の光学積層体。
- 前記円偏光板は、前記直線偏光層と前記第1位相差層とを貼合する第2貼合層を有する、請求項1~6のいずれか1項に記載の光学積層体。
- 前記第1組成物に含まれる前記重合性液晶化合物は、スメクチック液晶相を示す重合性液晶化合物であり、
前記第1組成物は、さらに吸収異方性を有する色素を含む、請求項1~7のいずれか1項に記載の光学積層体。 - 前記第2硬化層は、前記重合性液晶化合物が前記第1位相差層の面に対して水平方向に配向した状態で硬化している、請求項1~8のいずれか1項に記載の光学積層体。
- 前記円偏光板は、さらに、前記第1位相差層の前記直線偏光層側とは反対側に、重合性液晶化合物を含む第3組成物の第3硬化層を含む第2位相差層を有する、請求項1~9のいずれか1項に記載の光学積層体。
- 前記第3硬化層は、前記重合性液晶化合物が前記第2位相差層の面に対して垂直方向に配向した状態で硬化している、請求項10に記載の光学積層体。
- 前記表面保護フィルムと前記透明樹脂フィルムとの間の密着力F1と、前記第1粘着剤層と前記剥離フィルムとの間の密着力F2とは、下記式(1)の関係を満たす、請求項1~11のいずれか1項に記載の光学積層体。
|F1-F2|≧0.02[N/25mm] (1)
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| JP2019191551A (ja) * | 2017-10-31 | 2019-10-31 | 住友化学株式会社 | 積層体 |
| WO2020054285A1 (ja) * | 2018-09-12 | 2020-03-19 | 住友化学株式会社 | 前面板付き偏光板 |
| WO2020066832A1 (ja) * | 2018-09-28 | 2020-04-02 | 住友化学株式会社 | 偏光フィルム及びその製造方法 |
| JP2020147029A (ja) * | 2019-03-05 | 2020-09-17 | 住友化学株式会社 | 積層体 |
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| WO2020066832A1 (ja) * | 2018-09-28 | 2020-04-02 | 住友化学株式会社 | 偏光フィルム及びその製造方法 |
| JP2020147029A (ja) * | 2019-03-05 | 2020-09-17 | 住友化学株式会社 | 積層体 |
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