WO2022215739A1 - 蓄電デバイス用樹脂フィルム及び蓄電デバイス - Google Patents
蓄電デバイス用樹脂フィルム及び蓄電デバイス Download PDFInfo
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- WO2022215739A1 WO2022215739A1 PCT/JP2022/017314 JP2022017314W WO2022215739A1 WO 2022215739 A1 WO2022215739 A1 WO 2022215739A1 JP 2022017314 W JP2022017314 W JP 2022017314W WO 2022215739 A1 WO2022215739 A1 WO 2022215739A1
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- storage device
- electricity storage
- layer
- resin film
- sulfur
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/0233—Compounds of Cu, Ag, Au
- B01J20/0237—Compounds of Cu
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/024—Compounds of Zn, Cd, Hg
- B01J20/0244—Compounds of Zn
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
- B01J20/041—Oxides or hydroxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/06—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
- B01J20/08—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04 comprising aluminium oxide or hydroxide; comprising bauxite
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/16—Alumino-silicates
- B01J20/18—Synthetic zeolitic molecular sieves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28002—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties
- B01J20/28004—Sorbent size or size distribution, e.g. particle size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28026—Particles within, immobilised, dispersed, entrapped in or on a matrix, e.g. a resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28033—Membrane, sheet, cloth, pad, lamellar or mat
- B01J20/28035—Membrane, sheet, cloth, pad, lamellar or mat with more than one layer, e.g. laminates, separated sheets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/52—Removing gases inside the secondary cell, e.g. by absorption
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/1243—Primary casings; Jackets or wrappings characterised by the material having a layered structure characterised by the internal coating on the casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/14—Primary casings; Jackets or wrappings for protecting against damage caused by external factors
- H01M50/141—Primary casings; Jackets or wrappings for protecting against damage caused by external factors for protecting against humidity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/471—Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof
- H01M50/474—Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof characterised by their position inside the cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/471—Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof
- H01M50/48—Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof characterised by the material
- H01M50/483—Inorganic material
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/471—Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof
- H01M50/48—Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof characterised by the material
- H01M50/486—Organic material
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure relates to a resin film for an electricity storage device and an electricity storage device.
- the exterior material is an indispensable member for sealing the power storage device elements such as electrodes and electrolytes.
- metal exterior materials have been frequently used as exterior materials for power storage devices.
- a base material layer/barrier layer/adhesive layer/heat-fusible resin layer has been laminated in order as an exterior material for an electricity storage device that can be easily processed into various shapes and can be made thinner and lighter.
- Film-like laminates have been proposed (see Patent Document 1, for example).
- a recess is formed by cold molding, and an electric storage device element such as an electrode or an electrolytic solution is placed in the space formed by the recess, and a heat-sealing resin is used.
- an electricity storage device in which an electricity storage device element is accommodated inside the exterior material for an electricity storage device can be obtained.
- the performance of the electricity storage device deteriorates. configured
- the barrier layer By providing the barrier layer, penetration of moisture from the outside of the barrier layer can be suppressed.
- the heat-fusible resin layer of the exterior material absorbs water before the electricity storage device element is sealed with the exterior material, the moisture in the heat-fusible resin layer is absorbed into the electricity storage device element after the electricity storage device element is sealed. There is also the danger of intrusion into
- the main purpose of the first aspect of the present disclosure is to provide a technique for suppressing the infiltration of moisture into the interior of an electricity storage device.
- a barrier layer (for example, made of metal foil) is provided on the exterior material made up of the film-like laminate described above. By providing the barrier layer, penetration of moisture from the outside of the barrier layer can be suppressed.
- the end face of the heat-fusible resin layer is exposed to the outside. There is a risk that moisture will enter from the In addition, if the heat-fusible resin layer of the exterior material absorbs water before the electricity storage device element is sealed with the exterior material, the moisture in the heat-fusible resin layer is absorbed into the electricity storage device element after the electricity storage device element is sealed. There is also the danger of intrusion into
- the electricity storage device is an all-solid battery that uses a sulfide-based inorganic solid electrolyte, or if it is a lithium secondary battery that uses lithium sulfur for the positive electrode, if moisture enters the interior of the electricity storage device, sulfur-based There is a concern that gas is generated, the internal pressure of the electricity storage device increases, and the electricity storage device explodes.
- the main purpose of the second aspect of the present disclosure is to provide a technique for absorbing sulfur-based gas generated inside an electricity storage device.
- the inventors of the present disclosure diligently studied to solve the above-described problems related to the first aspect. As a result, by placing a resin film for an electricity storage device containing a water-absorbing agent between the exterior material of the electricity storage device and the electricity storage device element, it is possible to suitably suppress the infiltration of moisture into the interior of the electricity storage device. Found it.
- a resin film for an electricity storage device which is arranged between an exterior material of the electricity storage device and an electricity storage device element, A resin film for an electricity storage device, containing a water absorbing agent.
- the inventors of the present disclosure diligently studied to solve the above-described problems related to the second aspect. As a result, by placing a resin film for an electricity storage device containing a sulfur-based gas absorbent between the exterior material of the electricity storage device and the electricity storage device element, the sulfur-based gas generated inside the electricity storage device can be absorbed. I found out.
- a resin film for an electricity storage device which is arranged between an exterior material of the electricity storage device and an electricity storage device element, A resin film for an electricity storage device, containing a sulfur-based gas absorbent.
- the first aspect of the present disclosure it is possible to provide a technique for suppressing the infiltration of moisture into the interior of an electricity storage device. Further, according to the first aspect of the present disclosure, it is possible to provide an electricity storage device using the technology.
- FIG. 2 is a schematic diagram showing an example of a cross-sectional structure of an exterior material used in the power storage device of the present disclosure
- 1 is a schematic diagram showing an example of a cross-sectional structure of an electricity storage device of the present disclosure
- FIG. 1 is a schematic diagram showing an example of a cross-sectional structure of an electricity storage device of the present disclosure
- FIG. 1 is a schematic diagram showing an example of a cross-sectional structure of an electricity storage device of the present disclosure
- FIG. 1 is a schematic diagram showing an example of a cross-sectional structure of an electricity storage device of the present disclosure
- FIG. 1 is a schematic diagram showing an example of a cross-sectional structure of an electricity storage device of the present disclosure
- FIG. 1 is a schematic perspective view showing an example of an electricity storage device of the present disclosure
- FIG. 1 is a schematic diagram showing an example of a cross-sectional structure of an electricity storage device of the present disclosure
- a resin film for an electricity storage device is arranged between an exterior material of an electricity storage device and an electricity storage device element, and is characterized by containing a water absorbing agent.
- the resin film for an electricity storage device of the present disclosure can suppress permeation of moisture into the interior of the electricity storage device by having the configuration.
- a resin film for an electricity storage device is arranged between an exterior material of an electricity storage device and an electricity storage device element, and is characterized by containing a sulfur-based gas absorbent.
- the resin film for an electricity storage device of the present disclosure can absorb sulfur-based gas generated inside the electricity storage device by having the configuration.
- the resin film for power storage device of the present disclosure will be described in detail below.
- the numerical range indicated by “-” means “more than” and “less than”.
- the notation of 2 to 15 mm means 2 mm or more and 15 mm or less.
- the resin film for electricity storage device according to the first aspect of the present disclosure is composed of a resin film containing a water absorbing agent. That is, the resin film for an electricity storage device according to the first aspect of the present disclosure is a resin film containing a water absorbing agent and a resin. As shown in the schematic diagrams of FIGS. 5 to 11 , the electricity storage device resin film 1 of the present disclosure is arranged between the exterior material 3 of the electricity storage device and the electricity storage device element 4 .
- the performance of the electricity storage device deteriorates. It is By providing the barrier layer, penetration of moisture from the outside of the barrier layer can be suppressed.
- the power storage device element is sealed by heat-sealing the heat-fusible resin layer of the exterior material, the end face of the heat-fusible resin layer is exposed to the outside. There is a risk that moisture will enter from the
- the heat-fusible resin layer of the exterior material absorbs water before the electricity storage device element is sealed with the exterior material, the moisture in the heat-fusible resin layer is absorbed into the electricity storage device element after the electricity storage device element is sealed. There is also the danger of intrusion into
- the thermal fusion bondability of the exterior material It is possible to effectively suppress the infiltration of moisture from the end of the resin layer and the infiltration of moisture contained in the heat-fusible resin layer of the exterior material. That is, since the resin film 1 for an electricity storage device according to the first aspect of the present disclosure contains a water absorbing agent, the resin film 1 for an electricity storage device absorbs moisture that has entered from the heat-sealable resin layer of the exterior material. - By holding, moisture can be suppressed from reaching the electricity storage device element 4 .
- the resin film for an electricity storage device according to the second aspect of the present disclosure is composed of a resin film containing a sulfur-based gas absorbent. That is, the resin film for an electricity storage device according to the second aspect of the present disclosure is a resin film containing a sulfur-based gas absorbent and a resin. As shown in the schematic diagrams of FIGS. 5 to 11 , the electricity storage device resin film 1 according to the second aspect of the present disclosure is arranged between the exterior material 3 of the electricity storage device and the electricity storage device element 4 .
- the electricity storage device element when moisture enters the inside of the electricity storage device (the electricity storage device element), sulfur-based gas is generated, the internal pressure of the electricity storage device increases, and there is concern that the electricity storage device may burst.
- a barrier layer for example, made of metal foil
- the power storage device element is sealed by heat-sealing the heat-fusible resin layer of the exterior material, the end face of the heat-fusible resin layer is exposed to the outside.
- the electricity storage device resin film 1 according to the second aspect of the present disclosure between the exterior material 3 of the electricity storage device 10 and the electricity storage device element 4, moisture content inside the electricity storage device 10 is reduced. can suitably absorb the sulfur-based gas generated by the infiltration of That is, since the electricity storage device resin film 1 according to the second aspect of the present disclosure contains the sulfur-based gas absorbent, even when the sulfur-based gas is generated inside the electricity storage device, the sulfur-based gas is absorbed. It can absorb and suppress the increase in the internal pressure of the electricity storage device.
- the moisture to be absorbed is gaseous and/or liquid moisture.
- the resin film for an electricity storage device according to the first aspect of the present disclosure can also absorb a sulfur-based gas, if necessary.
- sulfur-based gases include hydrogen sulfide, dimethyl sulfide, methyl mercaptan, and sulfur oxides represented by SOx.
- Moisture to be absorbed for example, when absorbed by a solid electrolyte type lithium ion battery, generates various outgases. It occurs in the case of an all-solid battery using a system inorganic solid electrolyte, or in the case of a lithium secondary battery in which lithium sulfur is used for the positive electrode).
- the power storage device 10 of the present disclosure has a structure in which the power storage device element 4 is sealed with the exterior material 3, as shown in FIGS. 5 to 11, for example.
- the metal terminal 2 protrudes outside the exterior material 3 .
- the metal terminal 2 is connected to each of positive and negative electrodes included in the electricity storage device element 4 .
- An adhesive film 21 for metal terminals is disposed between the metal terminals 2 and the exterior material 3 to enhance adhesion between the metal terminals 2 and the heat-sealable resin layer 35 of the exterior material.
- the electricity storage device 10 is sealed by covering the electricity storage device element 4 with the exterior material 3 so that the flange portion of the exterior material 3 (peripheral edge portion 3a of the exterior material 3) can be formed around the periphery of the electricity storage device element 4.
- the heat-fusible resin layer 35 of the exterior material 3 is used on the inner side (the surface in contact with the power storage device element 4).
- the heat-sealable resin layer of the electrical storage device exterior material 3 is placed inside, and the electrical storage device element 4 (in FIGS. 10 and 11, has a rectangular parallelepiped shape).
- a heat-sealed part 70 is formed by winding the exterior material 3 (torso winding) and heat-sealing the heat-sealing resin layers, and the lids 60 are arranged so as to close the openings at both ends.
- the resin film 1 for an electricity storage device of the present disclosure may be arranged between the lid 60 of the exterior material 3 of the electricity storage device and the electricity storage device element 4 .
- the lid 60 constitutes a part of the electrical storage device exterior material 3
- the electrical storage device resin film 1 of the present disclosure is arranged between the exterior material 3 and the electrical storage device element 4 .
- the electricity storage device resin film 1 of the present disclosure When applying the electricity storage device resin film 1 of the present disclosure to the electricity storage device 10, the electricity storage device resin film 1 is applied to the entire surface of the exterior material 3 on the electricity storage device element 4 side (the heat-fusible resin layer 35 side). It may be positioned, or may be positioned on a part of the surface on the side of the electricity storage device element 4 (the side of the heat-fusible resin layer 35). From the viewpoint of suitably exhibiting the effects of the present disclosure, the electricity storage device resin film 1 is positioned on the entire surface of the exterior material 3 on the electricity storage device element 4 side (the heat-fusible resin layer 35 side). It is preferably arranged between the exterior material 3 of the electricity storage device 10 and the electricity storage device element 4 (see FIGS.
- the electricity storage device resin film 1 may be arranged only between the electricity storage device exterior material 3 and the electricity storage device element 4, or as shown in FIG. It may be arranged between the peripheral edge portion 3a (heat-sealed portion) of the exterior material of the material 3 and the electricity storage device element 4, or as shown in FIG. may be covered, or, as shown in FIG. 8, a part of the surface of the metal terminal 2 may be further covered with the resin film 1 for an electricity storage device. Furthermore, as shown in FIG.
- the electricity storage device resin film 1 of the present disclosure is attached to the exterior material 3 of the electricity storage device 10 so that the electricity storage device element 4 is sealed with the electricity storage device resin film 1 . It can also be arranged between the element 4 . Moreover, the resin film 1 for electric storage devices may be heat-sealed between the exterior material 3 and the metal terminal 2 .
- the electricity storage device resin film 1 When the electricity storage device resin film 1 is positioned on the flange portion of the exterior material 3 (peripheral edge portion 3a of the exterior material 3), the electricity storage device resin film 1 preferably has heat-sealing properties.
- the electricity storage device resin film 1 is positioned at the flange portion where the exterior material 3 is heat-sealed. and the adhesive film 21 for metal terminals.
- the resin film 1 for electrical storage devices mutually have heat-sealing property.
- the resin film 1 for an electricity storage device of the present disclosure may be composed of a single layer, for example, as shown in FIG. 1, or composed of two or more layers, for example, as shown in FIGS. good too.
- FIG. 2 shows the resin film 1 for an electricity storage device, which is composed of a laminate in which the first layer 11 and the second layer 12 are laminated
- FIG. It shows a resin film 1 for an electricity storage device, which is composed of a laminate in which layers 13 are laminated in this order.
- the resin film 1 for an electricity storage device when the resin film 1 for an electricity storage device is composed of two or more layers, at least one of the two or more layers should contain a water absorbing agent.
- a layer containing a water absorbing agent may be referred to as a "water absorbing layer”.
- FIG. A layered structure in which a layer does not contain a water-absorbing agent is included.
- the first layer 11 located in the middle is a water absorbing layer
- the second layer 12 on the side of the electricity storage device element and the third layer 13 on the side of the exterior material are layers that do not contain a water absorbing agent.
- the resin film 1 for an electricity storage device when the resin film 1 for an electricity storage device is composed of two or more layers, at least one of the two or more layers should contain a sulfur-based gas absorbent.
- a sulfur-based gas absorbent As a specific example of the laminated structure of the resin film 1 for an electricity storage device according to the second aspect, for example, in FIG. A laminated structure in which the layer 12 is a layer that does not contain a sulfur-based gas absorbent; A laminate structure, which is a layer containing an agent, can be mentioned. Further, for example, in FIG. 3, the first layer 11 located in the middle is a sulfur-based gas absorbing layer, and the second layer 12 on the side of the electrical storage device element and the third layer 13 on the side of the exterior material contain a sulfur-based gas absorbent.
- the second layer 12 is a layer not containing a sulfur-based gas absorbent; positioned in the middle Laminated structure in which the first layer 11 is a layer that does not contain a sulfur-based gas absorbing layer, and the second layer 12 on the side of the electricity storage device element and the third layer 13 on the side of the exterior material are layers containing a sulfur-based gas absorbent; At least one of the first layer 11 and the third layer 13 is a layer not containing a sulfur-based gas absorbent layer, and the second layer 12 is a layer containing a sulfur-based gas absorbent. Since hydrogen sulfide gas is generated from the electricity storage device element 4, the second layer 12 located on the electricity storage device element 4 side is preferably a sulfur-based gas absorbing layer.
- the resin film 1 for an electricity storage device it is preferable that one side or both sides of the resin film 1 for an electricity storage device have heat-sealing properties.
- the resin film 1 for an electricity storage device according to the first aspect is positioned on the flange portion of the exterior material 3 (peripheral edge portion 3a of the exterior material 3), it is preferable to enhance the thermal fusion bondability of the resin film 1 for an electricity storage device. Therefore, for example, when the resin film 1 for an electricity storage device is composed of three or more layers, the layers located on the surface (the second layer 12 and the third layer 13 in FIG. 3) are made of a heat-fusible resin. preferably included.
- the layer located on the surface does not contain a water absorbing agent (especially an inorganic water absorbing agent).
- the water absorption layer is preferably provided between the layers positioned on the surface from the viewpoint of more preferably exhibiting the water absorption performance of the water absorption layer of the resin film 1 for an electricity storage device. This is because if the water absorbing layer is located on the surface, it will absorb moisture in the air before the electric storage device is manufactured, and the water absorbing performance of the water absorbing layer is likely to decrease.
- the third layer 13 located on the exterior material 3 side is the water absorbing layer. This is because the third layer 13 is close to the exterior material 3 and easily absorbs moisture that has entered from the exterior material 3 side.
- the second layer 12 located on the side of the electricity storage device element 4 is the water absorption layer. This is because the second layer 12 is close to the electricity storage device element 4 and easily absorbs moisture contained in the electricity storage device element 4 .
- the resin film 1 for an electricity storage device it is preferable that one side or both sides of the resin film 1 for an electricity storage device have heat-sealing properties.
- the resin film 1 for an electricity storage device according to the second aspect is positioned on the flange portion of the exterior material 3 (peripheral edge portion 3a of the exterior material 3), it is preferable to enhance the thermal fusion bondability of the resin film 1 for an electricity storage device. Therefore, for example, when the resin film 1 for an electricity storage device is composed of three or more layers, the layers located on the surface (the second layer 12 and the third layer 13 in FIG. 3) are made of a heat-fusible resin. preferably included. Moreover, from the viewpoint of suppressing deterioration of the thermal fusion bondability of the layer located on the surface, it is preferable that the layer located on the surface does not contain a sulfur-based gas absorbent.
- the resin film 1 for an electricity storage device may further contain a sulfur-based gas absorbent, which will be described later, in addition to the water absorbing agent.
- a layer containing a sulfur-based gas absorbent may be referred to as a "sulfur-based gas absorbent layer".
- the sulfur-based gas absorbent may be included in the water absorbing layer or may be included in the layer not containing the water absorbing agent.
- the sulfur-based gas absorbent is contained in a layer that does not contain a water absorbing agent to constitute the sulfur-based gas absorbent layer. .
- Concerns about the inclusion of a plurality of types of particles in a single layer include that the particles become difficult to disperse when the resin film 1 for an electricity storage device is formed, and holes are formed in the film. For example, the intensity of 1 varies depending on the location. Moreover, when the amount of particles contained in a single layer exceeds a certain amount, the elongation and strength of the film are reduced, and there is concern that the film may be easily torn at the corners of the battery. If the amount is small, even if the water absorbing agent and the sulfur-based gas absorbent are contained in a single layer, these concerns are unlikely to occur.
- the water absorption layer and the sulfur-based gas absorption layer are separate layers.
- the resin film 1 for an electricity storage device is composed of two or more layers, as a specific example of the laminated structure of the resin film 1 for an electricity storage device, for example, in FIG. and a laminated structure in which the second layer 12 is a sulfur-based gas absorbing layer.
- the first layer 11 is a water absorbing layer
- at least one of the second layer 12 and the third layer 13 is a sulfur-based gas absorbing layer.
- a laminated structure in which at least one is a water absorbing layer and the second layer 12 is a sulfur-based gas absorbing layer is exemplified.
- the second layer 12 located on the electricity storage device element 4 side is preferably a sulfur-based gas absorbing layer.
- the water absorbing layer is preferably provided between the layers located on the surface.
- the most preferable lamination structure is that 11 is a water absorption layer and the second layer 12 located on the electricity storage device element 4 side is a sulfur-based gas absorption layer.
- the resin film 1 for an electricity storage device may further contain a water absorbing agent, which will be described later, in addition to the sulfur-based gas absorbent.
- a layer containing a water absorbing agent may be referred to as a "water absorbing layer".
- the water absorbing agent may be contained in the sulfur-based gas absorbing layer or may be contained in the layer containing no water absorbing agent.
- the resin film 1 for an electricity storage device according to the second aspect is composed of two or more layers, the water absorbing agent is contained in the layer that does not contain the sulfur-based gas absorbent to constitute the water absorbing layer. is preferred.
- Concerns about the inclusion of a plurality of types of particles in a single layer include that the particles become difficult to disperse when the resin film 1 for an electricity storage device is formed, and holes are formed in the film. For example, the intensity of 1 varies depending on the location. Moreover, when the amount of particles contained in a single layer exceeds a certain amount, the elongation and strength of the film are reduced, and there is concern that the film may be easily torn at the corners of the battery. If the amount is small, even if the water absorbing agent and the sulfur-based gas absorbent are contained in a single layer, these concerns are unlikely to occur.
- the water absorption layer and the sulfur-based gas absorption layer are separate layers.
- the resin film 1 for an electricity storage device is composed of two or more layers
- the laminated structure of the resin film 1 for an electricity storage device for example, in FIG.
- a laminate structure in which the second layer 12 is a gas absorbing layer and the second layer 12 is a water absorbing layer is exemplified.
- the first layer 11 is a sulfur-based gas absorption layer
- at least one of the second layer 12 and the third layer 13 is a water absorption layer.
- At least one layer is a sulfur-based gas absorbing layer
- the second layer 12 is a water absorbing layer.
- the water absorption layer is preferably provided between the layers positioned on the surface from the viewpoint of more preferably exhibiting the water absorption performance of the water absorption layer of the resin film 1 for an electricity storage device. This is because if the water absorbing layer is located on the surface, it will absorb moisture in the air before the electric storage device is manufactured, and the water absorbing performance of the water absorbing layer is likely to decrease.
- the first layer 11 positioned between the second layer 12 and the third layer 13 is a water absorption layer, which will be described later, and the second layer 12 positioned on the electricity storage device element 4 side is a sulfur-based gas absorption layer. Most preferred.
- the third layer 13 located on the exterior material 3 side is the water absorbing layer. This is because the third layer 13 is close to the exterior material 3 and easily absorbs moisture that has entered from the exterior material 3 side.
- the second layer 12 located on the side of the electricity storage device element 4 is the water absorption layer. This is because the second layer 12 is close to the electricity storage device element 4 and easily absorbs moisture contained in the electricity storage device element 4 .
- the resin contained in the resin film 1 for an electricity storage device is not particularly limited as long as it does not impede the effects of the present disclosure. is more preferable.
- resins include resins such as polyesters, polyolefins, polyamides, epoxy resins, acrylic resins, fluororesins, polyurethanes, silicone resins and phenolic resins, and thermoplastic resins such as modified products of these resins.
- the resin forming the resin film 1 for an electricity storage device may be a copolymer of these resins, or a modified product of the copolymer. Furthermore, it may be a mixture of these resins. Among these, heat-fusible resins such as polyesters and polyolefins are preferred.
- polyester examples include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, and copolymerized polyester.
- copolyester examples include copolyester having ethylene terephthalate as a main repeating unit.
- copolymer polyester polymerized with ethylene isophthalate with ethylene terephthalate as the main repeating unit hereinafter abbreviated after polyethylene (terephthalate / isophthalate)), polyethylene (terephthalate / adipate), polyethylene (terephthalate / sodium sulfoisophthalate), polyethylene (terephthalate/sodium isophthalate), polyethylene (terephthalate/phenyl-dicarboxylate), polyethylene (terephthalate/decanedicarboxylate), and the like.
- polyesters may be used singly or in combination of two or more.
- polybutylene terephthalate is particularly preferred from the viewpoint of increasing heat resistance and pressure resistance (for example, deterioration in insulation when sealing the electricity storage device element 4 with the exterior material 3 (due to crushing due to heat sealing)). preferable.
- polyolefins include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; ethylene- ⁇ -olefin copolymers; homopolypropylene and polypropylene block copolymers (for example, propylene- ⁇ -olefin copolymers; ethylene-butene-propylene terpolymers; and the like.
- the polyolefin resin is a copolymer, it may be a block copolymer or a random copolymer.
- polyolefin-based resins may be used alone or in combination of two or more.
- polypropylene is particularly preferable because of its excellent heat-sealability.
- the resin contained in the electricity storage device resin film 1 preferably contains a resin having a polyolefin skeleton as a main component, more preferably contains polyolefin as a main component, and contains polypropylene as a main component.
- the main component is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 70% by mass or more, and more preferably It means that the resin component is 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, still more preferably 98% by mass or more, and still more preferably 99% by mass or more.
- the content of polypropylene among the resin components contained in the resin film 1 for an electricity storage device is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, still more preferably 90% by mass or more, still more preferably 95% by mass or more, still more preferably 98% by mass or more, still more preferably 99% by mass % or more.
- the resin contained in the electricity storage device resin film 1 preferably contains polyester as a main component.
- the main component is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 70% by mass or more, and more preferably It means that the resin component is 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, still more preferably 98% by mass or more, and still more preferably 99% by mass or more.
- the expression that the resin contained in the resin film 1 for an electricity storage device contains polyester as a main component means that the polyester content in the resin components contained in the resin film 1 for an electricity storage device is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, still more preferably 90% by mass or more, still more preferably 95% by mass or more, still more preferably 98% by mass or more, still more preferably 99% by mass % or more.
- a resin film formed in advance may be used as the resin film 1 for an electricity storage device. Further, the resin forming the resin film 1 for an electricity storage device may be made into a film by extrusion molding, coating, or the like, and may be a resin formed of a resin film.
- the resin contained in the electricity storage device resin film 1 may contain an elastomer.
- the elastomer plays a role of increasing the flexibility of the resin film 1 for an electricity storage device while securing durability in a high-temperature environment.
- Preferred elastomers include at least one thermoplastic elastomer selected from polyester, polyamide, polyurethane, polyolefin, polystyrene, and polyether, or a thermoplastic elastomer that is a copolymer thereof. be done.
- the content of the elastomer in the resin film 1 for an electricity storage device is not particularly limited as long as it can increase the flexibility while ensuring the durability of the resin film 1 for an electricity storage device in a high-temperature environment.
- the content is, for example, about 10.0% by mass or less, about 8.0% by mass or less, or about 5.0% by mass or less. Preferred ranges for the content are about 0.1 to 10.0% by mass, about 0.1 to 8.0% by mass, about 0.1 to 5.0% by mass, and 0.5 to 10.0% by mass.
- % about 0.5 to 8.0% by mass, about 0.5 to 5.0% by mass, about 1.0 to 10.0% by mass, about 1.0 to 8.0% by mass, 1.0 about 5.0% by mass, about 3.0 to 10.0% by mass, about 3.0 to 8.0% by mass, about 3.0 to 5.0% by mass, and the like.
- the content of the resin contained in the resin film 1 for an electricity storage device according to the first aspect is, for example, 99.9% by mass or more, preferably 99.5% by mass or more, and more preferably 99.0% by mass or more. .
- the resin content of the resin film 1 for an electricity storage device according to the second aspect is, for example, 50% by mass or more, preferably 55% by mass or more, and more preferably 60% by mass or more.
- the water absorbing agent contained in the resin film 1 for an electricity storage device according to the first aspect is not particularly limited as long as it exhibits water absorption when dispersed in the resin film.
- an inorganic water-absorbing agent can be preferably used from the viewpoint of stability over time in an electricity storage device.
- Preferable specific examples of inorganic water-absorbing agents include calcium oxide, anhydrous magnesium sulfate, magnesium oxide, calcium chloride, zeolite, aluminum oxide, silica gel, alumina gel, and calcined alum.
- inorganic chemical water absorbing agents have a higher water absorbing effect than inorganic physical water absorbing agents, and it is possible to reduce the content. Easy to implement with a single layer.
- inorganic chemical water-absorbing agents calcium oxide, anhydrous magnesium sulfate, and magnesium oxide release little moisture, are highly stable over time even in low-humidity conditions inside the package, and have an absolutely dry effect.
- the absolute dry effect refers to the effect of absorbing water until the relative humidity reaches around 0%
- the humidity conditioning effect refers to the ability to absorb water when the humidity is high and release it when the humidity is low to keep the humidity constant. point to the effect.
- an inorganic chemical absorbent having a high temperature range in which moisture is re-released is preferable.
- examples of the resin contained in the water absorbing layer include the same resins as those exemplified as the resin contained in the electricity storage device resin film 1 .
- the resin content in the water absorbing layer of the resin film 1 for electricity storage device is, for example, 50% by mass or more, preferably 55% by mass or more, and more preferably 60% by mass or more.
- the content of the water absorbing agent contained in the resin film 1 for electricity storage device is not particularly limited as long as the effect of the present disclosure is exhibited, and the resin contained in the resin film 1 for electricity storage device is 100 mass. parts, preferably about 0.5 parts by mass or more, more preferably about 2 parts by mass or more, still more preferably about 3 parts by mass or more, and preferably about 50 parts by mass or less, more preferably about 45 parts by mass. It is not more than 40 parts by mass, more preferably not more than 40 parts by mass. About 2 to 50 parts by mass, about 2 to 45 parts by mass, about 2 to 40 parts by mass, about 3 to 50 parts by mass, about 3 to 45 parts by mass, and about 3 to 40 parts by mass.
- the content of the water absorbing agent contained in the water absorbing layer of the resin film 1 for an electricity storage device is not particularly limited as long as the effect of the present disclosure is exhibited.
- the water absorbing agent contained in the water absorbing layer is preferably contained, for example, through a masterbatch obtained by melt-blending the water absorbing agent and the resin.
- a masterbatch is prepared by melt-blending a water-absorbing agent with a resin at a relatively high concentration.
- the obtained masterbatch can be further mixed with a resin and formed into a film to form a water absorbing layer.
- the content of the water absorbing agent in the masterbatch is preferably about 20 to 90% by mass, more preferably about 30 to 70% by mass. Within the above range, it is easy to include a necessary and sufficient amount of the water absorbing agent in a dispersed state in the water absorbing layer.
- the resin film 1 for an electricity storage device may further contain a sulfur-based gas absorbent in addition to the water absorbing agent.
- the sulfur-based gas absorbent preferably contains a sulfur-based gas physical absorbent and/or a sulfur-based gas chemical absorbent.
- a sulfur-based gas absorbent is used, for example, in the form of powder.
- the maximum particle size of the sulfur-based gas absorbent is preferably 20 ⁇ m or less, and the number average particle size of the powder is preferably 0.1 ⁇ m or more and 15 ⁇ m or less. If the number average particle size is smaller than the above range, the sulfur gas absorbent tends to aggregate. Since the surface area of the system gas absorbent becomes small, there is a possibility that sulfur system gas absorption may be inferior.
- the sulfur-based gas physical absorbent is a gas absorbent that has the action of physically absorbing the sulfur-based gas to be absorbed.
- the sulfur-based gas physical absorbent may contain one or more selected from the group consisting of hydrophobic zeolite, bentonite, and sepiolite having a SiO 2 /Al 2 O 3 molar ratio of 1/1 to 2000/1. preferable.
- a hydrophobic zeolite is a zeolite that is excellent in absorbing molecules with low polarity, such as sulfur-based gases, and has a porous structure.
- zeolite becomes more hydrophobic as the molar ratio of SiO 2 /Al 2 O 3 , which is a constituent component, becomes higher.
- the hydrophobicity increases, it becomes easier to absorb molecules with low polarity such as sulfur-based gases, and conversely, the affinity with molecules with high polarity such as water decreases, making it difficult to absorb them. .
- the SiO 2 /Al 2 O 3 molar ratio of the hydrophobic zeolite is preferably 30/1 to 10000/1, more preferably 35/1 to 9000/1, even more preferably 40/1 to 8500/1.
- Hydrophobic zeolite has high heat resistance and can maintain its absorption effect even when exposed to high temperatures of 230° C. or higher.
- a hydrophobic zeolite having a molar ratio within the above range is preferably used in view of the balance between sulfur-based gas absorption capacity and availability.
- Bentonite is an inorganic substance that contains montmorillonite, which is a clay mineral, as a main component, contains a large amount of layered aluminum phyllosilicate, and contains minerals such as quartz and feldspar as impurities.
- Bentonite includes, for example, Na-type bentonite containing many Na + ions, Ca-type bentonite containing many Ca 2+ ions, and Ca-type bentonite that is artificially converted to Na-type by adding several wt% of sodium carbonate. activated bentonite, etc.
- Sepiolite is a clay mineral whose main component is hydrated magnesium silicate, and its general chemical composition is represented by Mg 8 Si 12 O 30 (OH 2 ) 4 (OH) 4 6-8H 2 O, and is porous. have a structure.
- the pH (3% suspension) is preferably 8.0 to 9.0, more preferably 8.9 to 9.3, from the standpoint of availability.
- the sulfur-based gas chemical absorbent is a gas absorbent that has the action of chemically absorbing or decomposing the sulfur-based gas of the gas to be absorbed. Further, by chemical absorption or decomposition, it is less likely to be affected by water or the like, and once absorbed sulfur-based gas molecules are less likely to be desorbed, enabling efficient absorption. Also, the decomposition products are absorbed by sulfur-based gas physical absorbents or sulfur-based gas chemical absorbents.
- the sulfur-based gas chemical absorbent preferably contains one or more selected from the group consisting of metal oxide-supported inorganic substances, glass mixed with metal, and glass mixed with metal ions.
- the metal oxide in the metal oxide-supported inorganic material preferably contains one or more selected from the group consisting of CuO, ZnO, and AgO.
- the inorganic substance to be supported is preferably an inorganic porous material such as zeolite.
- the metal species of the metal in the metal-doped glass or the metal ion in the metal-ion-doped glass is from the group consisting of Ca, Mg, Na, Cu, Zn, Ag, Pt, Au, Fe, Al, Ni. It is preferable to include one or more selected types.
- the content of the sulfur-based gas absorbent in the resin film 1 for an electricity storage device is not particularly limited as long as it absorbs the sulfur-based gas
- the resin 100 contained in the resin film 1 for an electricity storage device is preferably about 0.1 parts by mass or more, more preferably about 0.2 parts by mass or more, still more preferably about 0.3 parts by mass or more, and preferably about 30 parts by mass or less; More preferably about 27 parts by mass or less, more preferably 25 parts by mass or less. about 25 parts by mass, about 0.2 to 30 parts by mass, about 0.2 to 27 parts by mass, about 0.2 to 25 parts by mass, about 0.3 to 30 parts by mass, about 0.3 to 27 parts by mass, About 0.3 to 25 parts by mass can be mentioned.
- the content of the sulfur-based gas absorbent contained in the sulfur-based gas absorption layer of the resin film 1 for an electricity storage device is not particularly limited as long as it absorbs the sulfur-based gas. It is preferably about 5 parts by mass or more, more preferably about 6 parts by mass or more, still more preferably about 7 parts by mass or more, and preferably about 60 parts by mass or less, more preferably It is about 55 parts by mass or less, more preferably about 50 parts by mass or less, and about 30 parts by mass or less.
- the resin content in the sulfur-based gas absorbing layer is, for example, 50% by mass or more, preferably 55% by mass or more, and more preferably 60% by mass or more.
- the sulfur-based gas absorbent contained in the sulfur-based gas absorbing layer is preferably contained via a masterbatch obtained by melt-blending the sulfur-based gas absorbent with a resin.
- a masterbatch is prepared by melt blending a sulfur-based gas absorbent with a resin at a relatively high concentration, and then the masterbatch and other materials are added so that the desired concentration in the sulfur-based gas absorbent layer is achieved. It is preferable to dry blend and use the components of.
- Each of the sulfur-based gas absorbents and resins to be melt-blended may be of one type or two or more types.
- the content of the sulfur-based gas absorbent in the masterbatch is preferably about 20 to 90% by mass, more preferably about 30 to 70% by mass. Within the above range, it is easy to contain a necessary and sufficient amount of the sulfur-based gas absorbent in a dispersed state in the sulfur-based gas absorbent layer.
- examples of the resin contained in the sulfur-based gas absorption layer are the same as the resins exemplified as the resin contained in the water absorption layer.
- the sulfur-based gas absorbent may be contained in the water absorbing layer, or may be contained in a layer not containing a water absorbing agent. may be included.
- the sulfur-based gas absorbent is contained in the water-absorbing layer, the water-absorbing layer also functions as a sulfur-based gas absorbing layer.
- the resin film 1 for an electricity storage device has, for example, processability, heat resistance, weather resistance, mechanical properties, dimensional stability, antioxidant properties, slipperiness, releasability, flame retardancy, and antifungal properties.
- plastic compounding agents and additives can be contained for the purpose of improving and modifying properties, electrical properties, strength, and the like. The content can be arbitrarily selected from a very small amount to several tens of percent depending on the purpose.
- examples of general additives include antiblocking agents, lubricants, cross-linking agents, antioxidants, ultraviolet absorbers, light stabilizers, fillers, reinforcing agents, antistatic agents, pigments, and modifying resins. etc. can be contained.
- the thickness of the resin film 1 for an electricity storage device is not particularly limited as long as the effects of the present invention are exhibited, and is preferably about 10 ⁇ m or more, more preferably about 15 ⁇ m or more, and even more preferably about 20 ⁇ m. It is preferably about 1000 ⁇ m or less, more preferably about 900 ⁇ m or less, still more preferably about 500 ⁇ m or less.
- the preferred range of the thickness is about 10 to 1000 ⁇ m, about 10 to 900 ⁇ m, about 10 to 500 ⁇ m, about 15 to 1000 ⁇ m, about 15 to 900 ⁇ m, about 15 to 500 ⁇ m, about 20 to 1000 ⁇ m, about 20 to 900 ⁇ m, 20 to About 500 ⁇ m can be mentioned.
- the thickness of each layer may be the thickness of the resin film 1 for an electricity storage device as described above.
- the thickness of the water-absorbing layer is preferably about 5 ⁇ m or more, more preferably about 6 ⁇ m or more, still more preferably about 7 ⁇ m or more, and is preferably about 500 ⁇ m or less, more preferably about 400 ⁇ m or less, still more preferably about 300 ⁇ m.
- the preferred range of the thickness is about 5 to 500 ⁇ m, about 5 to 400 ⁇ m, about 5 to 300 ⁇ m, about 6 to 500 ⁇ m, about 6 to 400 ⁇ m, about 6 to 300 ⁇ m, about 7 to 500 ⁇ m, and 7 to 400 ⁇ m. about 7 to 300 ⁇ m.
- the thickness of the sulfur-based gas absorption layer is preferably about 5 ⁇ m or more, more preferably about 7 ⁇ m or more, still more preferably about 10 ⁇ m or more, and is preferably about 500 ⁇ m or less, more preferably about 400 ⁇ m or less, and further preferably about 5 ⁇ m or less, more preferably about 400 ⁇ m or less.
- the preferable range of the thickness is about 5 to 500 ⁇ m, about 5 to 400 ⁇ m, about 5 to 300 ⁇ m, about 7 to 500 ⁇ m, about 7 to 400 ⁇ m, about 7 to 300 ⁇ m, and about 10 to 500 ⁇ m. , about 10 to 400 ⁇ m, and about 10 to 300 ⁇ m.
- the sulfur-based gas absorbent preferably contains a sulfur-based gas physical absorbent and/or a sulfur-based gas chemical absorbent.
- a sulfur-based gas absorbent is used, for example, in the form of powder.
- the maximum particle size of the sulfur-based gas absorbent is preferably 20 ⁇ m or less, and the number average particle size of the powder is preferably 0.1 ⁇ m or more, 1.0 ⁇ m or more, and preferably 15 ⁇ m or less, 10 ⁇ m or less, 8 ⁇ m or less, etc.
- Preferred ranges include about 0.1 to 15 ⁇ m, about 0.1 to 10 ⁇ m, about 0.1 to 8 ⁇ m, about 1 to 15 ⁇ m, about 1 to 10 ⁇ m, and about 1 to 8 ⁇ m. If the number average particle size is smaller than the above range, the sulfur gas absorbent tends to aggregate. Since the surface area of the system gas absorbent becomes small, there is a possibility that sulfur system gas absorption may be inferior.
- the sulfur-based gas physical absorbent is a gas absorbent that has the action of physically absorbing the sulfur-based gas to be absorbed.
- the sulfur-based gas physical absorbent may contain one or more selected from the group consisting of hydrophobic zeolite, bentonite, and sepiolite having a SiO 2 /Al 2 O 3 molar ratio of 1/1 to 2000/1. preferable.
- hydrophobic zeolite bentonite, and sepiolite are the same as those described in the first aspect, and will not be described.
- sulfur gas chemical absorbent The sulfur-based gas chemical absorbent is as described in the first aspect, and the description is omitted.
- the same resin as the resin contained in the resin film 1 for electricity storage device is exemplified.
- the content of the sulfur-based gas absorbent in the resin film 1 for an electricity storage device is not particularly limited as long as it absorbs the sulfur-based gas
- the resin 100 contained in the resin film 1 for an electricity storage device is preferably about 0.1 parts by mass or more, more preferably about 0.2 parts by mass or more, still more preferably about 0.3 parts by mass or more, and preferably about 30 parts by mass or less; More preferably, it is about 29 parts by mass or less, more preferably 28 parts by mass or less.
- about 28 parts by mass, about 0.2 to 30 parts by mass, about 0.2 to 29 parts by mass, about 0.2 to 28 parts by mass, about 0.3 to 30 parts by mass, about 0.3 to 29 parts by mass, About 0.3 to 28 parts by mass can be mentioned.
- the content of the sulfur-based gas absorbent contained in the sulfur-based gas absorption layer of the resin film 1 for an electricity storage device is not particularly limited as long as it absorbs the sulfur-based gas. It is preferably about 5 parts by mass or more, more preferably about 6 parts by mass or more, still more preferably about 7 parts by mass or more, and preferably about 60 parts by mass or less, more preferably About 55 parts by mass or less, more preferably about 50 parts by mass or less, more preferably about 30 parts by mass or less.
- About 50 parts by mass, about 5 to 30 parts by mass, about 6 to 60 parts by mass, about 6 to 55 parts by mass, about 6 to 50 parts by mass, about 6 to 30 parts by mass, about 7 to 60 parts by mass, 7 to About 55 parts by mass, about 7 to 50 parts by mass, and about 7 to 30 parts by mass can be mentioned.
- the resin content in the sulfur-based gas absorbing layer is, for example, 40% by mass or more, preferably 45% by mass or more, and more preferably 50% by mass or more.
- the sulfur-based gas absorbent contained in the sulfur-based gas absorbing layer is preferably contained via a masterbatch obtained by melt-blending the sulfur-based gas absorbent with a resin.
- a masterbatch is prepared by melt blending a sulfur-based gas absorbent with a resin at a relatively high concentration, and then the masterbatch and other materials are added so that the desired concentration in the sulfur-based gas absorbent layer is achieved. It is preferable to dry blend and use the components of.
- Each of the sulfur-based gas absorbents and resins to be melt-blended may be of one type or two or more types.
- the content of the sulfur-based gas absorbent in the masterbatch is preferably about 20 to 90% by mass, more preferably about 30 to 70% by mass. Within the above range, it is easy to contain a necessary and sufficient amount of the sulfur-based gas absorbent in a dispersed state in the sulfur-based gas absorbent layer.
- the resin film 1 for an electricity storage device may further contain a water absorbing agent in addition to the sulfur-based gas absorbent.
- the water absorbing agent contained in the resin film 1 for an electricity storage device is not particularly limited as long as it exhibits water absorption when dispersed in the resin film.
- an inorganic water-absorbing agent can be preferably used from the viewpoint of stability over time in an electricity storage device.
- Preferable specific examples of inorganic water-absorbing agents include calcium oxide, anhydrous magnesium sulfate, magnesium oxide, calcium chloride, zeolite, aluminum oxide, silica gel, alumina gel, and calcined alum.
- inorganic chemical water absorbing agents have a higher water absorbing effect than inorganic physical water absorbing agents, and it is possible to reduce the content. Easy to implement with a single layer.
- inorganic chemical water-absorbing agents calcium oxide, anhydrous magnesium sulfate, and magnesium oxide release little moisture, are highly stable over time even in low-humidity conditions inside the package, and have an absolutely dry effect. preferable.
- the absolute dry effect refers to the effect of absorbing water until the relative humidity reaches around 0%
- the humidity conditioning effect refers to the ability to absorb water when the humidity is high and release it when the humidity is low to keep the humidity constant. point to the effect.
- an inorganic chemical absorbent having a high temperature range in which moisture is re-released is preferable.
- the content of the water absorbing agent contained in the resin film 1 for electricity storage device is not particularly limited as long as the effect of the present disclosure is exhibited, and 100 mass of the resin contained in the resin film 1 for electricity storage device parts, preferably about 0.5 parts by mass or more, more preferably about 2 parts by mass or more, still more preferably about 3 parts by mass or more, and preferably about 50 parts by mass or less, more preferably about 45 parts by mass. It is not more than 40 parts by mass, more preferably not more than 40 parts by mass. About 2 to 50 parts by mass, about 2 to 45 parts by mass, about 2 to 40 parts by mass, about 3 to 50 parts by mass, about 3 to 45 parts by mass, and about 3 to 40 parts by mass.
- the content of the water absorbing agent contained in the water absorbing layer of the resin film 1 for an electricity storage device is not particularly limited as long as the effect of the present disclosure is exhibited.
- the water absorbing agent contained in the water absorbing layer is preferably contained, for example, through a masterbatch obtained by melt-blending the water absorbing agent and the resin.
- a masterbatch is prepared by melt-blending a water-absorbing agent with a resin at a relatively high concentration.
- the obtained masterbatch can be further mixed with a resin and formed into a film to form a water absorbing layer.
- the content of the water absorbing agent in the masterbatch is preferably about 20 to 90% by mass, more preferably about 30 to 70% by mass. Within the above range, it is easy to include a necessary and sufficient amount of the water absorbing agent in a dispersed state in the water absorbing layer.
- examples of the resin contained in the water absorbing layer are the same as the resins exemplified as the resin contained in the resin film 1 for electricity storage device.
- the resin content in the water absorbing layer of the resin film 1 for electricity storage device is, for example, 50% by mass or more, preferably 55% by mass or more, and more preferably 60% by mass or more.
- the water absorbing agent when a water absorbing agent is contained in the resin film 1 for an electricity storage device according to the second aspect, the water absorbing agent may be contained in the sulfur-based gas absorbing layer, or may be contained in the layer not containing the sulfur-based gas absorbing agent. may be included.
- the sulfur-based gas absorption layer When the water absorbing agent is contained in the sulfur-based gas absorption layer, the sulfur-based gas absorption layer also functions as a water absorption layer.
- the resin film 1 for an electricity storage device has, for example, processability, heat resistance, weather resistance, mechanical properties, dimensional stability, antioxidant properties, slipperiness, releasability, flame retardancy, and antifungal properties.
- plastic compounding agents and additives can be contained for the purpose of improving and modifying properties, electrical properties, strength, and the like. The content can be arbitrarily selected from a very small amount to several tens of percent depending on the purpose.
- examples of general additives include antiblocking agents, lubricants, cross-linking agents, antioxidants, ultraviolet absorbers, light stabilizers, fillers, reinforcing agents, antistatic agents, pigments, and modifying resins. etc. can be contained.
- the thickness of the resin film 1 for an electricity storage device is not particularly limited as long as the effects of the present invention are exhibited, and is preferably about 25 ⁇ m or more, more preferably about 30 ⁇ m or more, and even more preferably about 40 ⁇ m. It is preferably about 250 ⁇ m or less, more preferably about 240 ⁇ m or less, even more preferably about 230 ⁇ m or less.
- Preferred ranges for the thickness are about 25 to 250 ⁇ m, about 25 to 240 ⁇ m, about 25 to 230 ⁇ m, about 30 to 250 ⁇ m, about 30 to 240 ⁇ m, about 30 to 230 ⁇ m, about 40 to 250 ⁇ m, about 40 to 240 ⁇ m, 40 to about About 230 ⁇ m can be mentioned.
- the thickness of each layer may be the thickness of the resin film 1 for electricity storage devices as described above.
- the thickness of the sulfur-based gas absorption layer is preferably about 10 ⁇ m or more, more preferably about 15 ⁇ m or more, still more preferably about 20 ⁇ m or more, and is, for example, about 100 ⁇ m or less, preferably about 95 ⁇ m or less, more preferably about It is 90 ⁇ m or less, more preferably about 85 ⁇ m or less.
- the thickness of the water absorbing layer is preferably about 5 ⁇ m or more, more preferably about 6 ⁇ m or more, still more preferably about 7 ⁇ m or more, and is preferably about 60 ⁇ m or less, more preferably about 55 ⁇ m or less, further preferably about It is 50 ⁇ m or less, and the preferable range of the thickness is about 5 to 60 ⁇ m, about 5 to 55 ⁇ m, about 5 to 50 ⁇ m, about 6 to 60 ⁇ m, about 6 to 55 ⁇ m, about 6 to 50 ⁇ m, about 7 to 60 ⁇ m, 7 to About 55 ⁇ m and about 7 to 50 ⁇ m can be mentioned.
- the method for producing the resin film 1 for an electricity storage device is not particularly limited as long as the resin film 1 for an electricity storage device is obtained, and known or commonly used film forming methods and lamination methods can be applied.
- the resin film 1 for an electricity storage device can be produced by a known film-forming method and/or lamination method such as an extrusion method, a co-extrusion method, a cast molding method, a T-die method, a cutting method, and an inflation method. can.
- a known film-forming method and/or lamination method such as an extrusion method, a co-extrusion method, a cast molding method, a T-die method, a cutting method, and an inflation method. can.
- films constituting each layer prepared in advance may be laminated via an adhesive layer.
- the melted resin composition may be laminated by extrusion or coextrusion, may be laminated by melt pressure bonding while simultaneously producing multiple layers, or may be laminated on another layer by one or more resins may be applied and dried to coat.
- layers constituting the resin film 1 for an electricity storage device such as a water absorbing layer (sulfur-based gas absorbing layer) are extruded or coextruded, laminated by an extrusion coating method, or laminated by an inflation method or a casting method. It is also possible to laminate via an adhesive layer after forming the film. Even in the case of the extrusion coating method, lamination may be performed via an adhesive layer if necessary. Alternatively, a preformed film for the water absorption layer (or sulfur-based gas absorption layer) is laminated and adhered via an adhesive layer laminated by an extrusion coating method, a dry lamination method, a non-solvent lamination method, or the like. good too. And you may perform an aging process as needed.
- the resin composition forming the layer is heated and melted, and expanded in the required width direction with a T die.
- the molten resin is allowed to flow down onto the surface to be laminated, and sandwiched between a rubber roll and a cooled metal roll, the layer is formed, laminated on the surface to be laminated, and Gluing can be done at the same time.
- the melt flow rate (MFR) of the resin component contained in each layer when laminated by extrusion coating is preferably 0.2 to 50 g/10 minutes, more preferably 0.5 to 30 g/10 minutes. If the MFR is smaller or larger than the above range, the workability tends to be poor.
- MFR is a value measured by a method based on JIS K7210.
- the melt flow rate (MFR) of the resin component contained in each layer when using the inflation method is preferably 0.2 to 10 g / 10 minutes, more preferably 0.2 to 9.5 g / 10 minutes. preferable. If the MFR is smaller or larger than the above range, the workability tends to be poor.
- the layers constituting the resin film 1 for electricity storage device such as the sulfur-based gas absorption layer (water absorption layer) are laminated by extrusion or co-extrusion, extrusion coating, inflation or casting. It is also possible to laminate via an adhesive layer after forming the film. Even in the case of the extrusion coating method, lamination may be performed via an adhesive layer if necessary. Alternatively, a preformed film for the sulfur-based gas absorption layer (or water absorption layer) is laminated and adhered via an adhesive layer laminated by an extrusion coating method, a dry lamination method, a non-solvent lamination method, or the like. good too. And you may perform an aging process as needed.
- the sulfur-based gas absorption layer water absorption layer
- the resin composition forming the layer is heated and melted, and the width required by the T die is obtained. It is expanded and stretched in the direction and extruded or coextruded in a curtain shape, and the molten resin is allowed to flow down onto the surface to be laminated, and is sandwiched between a rubber roll and a cooled metal roll to form the layer and to the surface to be laminated. lamination and adhesion can be performed simultaneously.
- the melt flow rate (MFR) of the resin component contained in each layer when laminated by extrusion coating is preferably 0.2 to 50 g/10 minutes, more preferably 0.5 to 30 g/10 minutes. If the MFR is smaller or larger than the above range, the workability tends to be poor.
- MFR is a value measured by a method based on JIS K7210.
- the melt flow rate (MFR) of the resin component contained in each layer is preferably 0.2 to 10 g/10 min, more preferably 0.2 to 9.5 g/10 min. more preferred. If the MFR is smaller or larger than the above range, the workability tends to be poor.
- desired surface treatment can be applied in advance to the surface of each layer, if necessary, in order to improve adhesion between the layers constituting the resin film for an electricity storage device.
- pretreatment such as corona discharge treatment, ozone treatment, low-temperature plasma treatment using oxygen gas or nitrogen gas, glow discharge treatment, oxidation treatment using chemicals, etc. is optionally applied to the corona treatment layer and ozone treatment.
- Layers, plasma-treated layers, oxidation-treated layers, etc. can be formed and provided.
- various coating agent layers such as a primer coating agent layer, an undercoat agent layer, an anchor coating agent layer, an adhesive layer, and a vapor deposition anchor coating agent layer can be arbitrarily formed on the surface to serve as the surface treatment layer.
- the above various coating agent layers include, for example, polyester-based resins, polyamide-based resins, polyurethane-based resins, epoxy-based resins, phenol-based resins, (meth)acrylic-based resins, polyvinyl acetate-based resins, and polyolefins such as polyethylene and polypropylene.
- a resin composition containing a base resin, a copolymer thereof, a modified resin, a cellulose resin, or the like as a main component of a vehicle can be used.
- each layer constituting the resin film for an electricity storage device can be further uniaxially stretched or biaxially stretched by a conventionally known method using a tenter method, a tubular method, or the like, if necessary. can.
- the electricity storage device 10 of the present disclosure has a structure in which the electricity storage device element 4 is sealed with the exterior material 3 .
- the electricity storage device 10 is sealed by covering the electricity storage device element 4 with the exterior material 3 so that the flange portion of the exterior material 3 (peripheral edge portion 3a of the exterior material 3) can be formed around the periphery of the electricity storage device element 4. This is done by heat-sealing the flange portion of the material 3 to seal it.
- the electricity storage device resin film 1 may be positioned on the entire surface of the exterior material 3 on the electricity storage device element 4 side (the heat-fusible resin layer 35 side), or It may be positioned on a part of the surface on the side of the element 4 (the side of the heat-fusible resin layer 35). From the viewpoint of suitably exhibiting the effects of the present disclosure, the electricity storage device resin film 1 is positioned on the entire surface of the exterior material 3 on the electricity storage device element 4 side (the heat-fusible resin layer 35 side). It is preferably arranged between the exterior material 3 of the electricity storage device 10 and the electricity storage device element 4 (see the schematic diagrams of FIGS. 5 to 9). For example, as shown in FIG.
- the power storage device resin film 1 may be arranged only between the power storage device exterior material 3 and the power storage device element 4, or as shown in FIG. It may be arranged between the peripheral edge portion 3a (heat-sealed portion) of the exterior material and the electricity storage device element 4, or as shown in FIG. Alternatively, as shown in FIG. 8, a portion of the surface of the metal terminal 2 may be further covered with the resin film 1 for an electricity storage device. Furthermore, as shown in FIG. 9 , the electricity storage device resin film 1 of the present disclosure is attached to the exterior material 3 of the electricity storage device 10 so that the electricity storage device element 4 is sealed with the electricity storage device resin film 1 . It can also be arranged between the element 4 . Moreover, the resin film 1 for electric storage devices may be heat-sealed between the exterior material 3 and the metal terminal 2 .
- Examples of the exterior material 3 include those having a layered structure composed of a layered body having at least a substrate layer 31, a barrier layer 33, and a heat-fusible resin layer 35 in this order.
- FIG. 4 shows, as an example of the cross-sectional structure of the exterior material 3, a substrate layer 31, an adhesive layer 32 provided as necessary, a barrier layer 33, an adhesive layer 34 provided as necessary, and a heat-sealable resin. A mode in which the layers 35 are laminated in this order is shown.
- the base material layer 31 is the outer layer
- the heat-sealable resin layer 35 is the innermost layer.
- the heat-sealable resin layers 35 located at the periphery of the electricity storage device element 4 are brought into contact with each other and heat-sealed to seal the electricity storage device element 4, thereby sealing the electricity storage device element 4.
- 5 to 9 show the electricity storage device 10 in the case of using the embossed exterior material 3 formed by embossing or the like, but the exterior material 3 is a pouch type that is not molded.
- the pouch type includes a three-sided seal, a four-sided seal, a pillow type, and the like, and any type may be used.
- a body winding type in which the exterior material 3 is wound around the electricity storage device element 4 may be used.
- the thickness of the laminate constituting the exterior material 3 is not particularly limited. 155 ⁇ m or less, approximately 140 ⁇ m or less, approximately 130 ⁇ m or less, approximately 120 ⁇ m or less, and the lower limit is preferably approximately 35 ⁇ m or more and approximately 45 ⁇ m from the viewpoint of maintaining the function of the exterior material 3 to protect the electricity storage device element 4 . As mentioned above, about 60 ⁇ m or more, about 80 ⁇ m or more can be mentioned.
- the resin film 1 for an electricity storage device of the present disclosure can be suitably applied to an all-solid battery exterior material, and the thickness of the laminate constituting the all-solid battery exterior material is not particularly limited.
- the thickness of the laminate constituting the all-solid battery exterior material is not particularly limited.
- From the viewpoint of cost reduction, energy density improvement, etc. preferably about 10000 ⁇ m or less, about 8000 ⁇ m or less, about 5000 ⁇ m or less, and from the viewpoint of maintaining the function of the all-solid battery exterior material to protect the battery element , preferably about 100 ⁇ m or more, about 150 ⁇ m or more, about 200 ⁇ m or more.
- About 150 to 5000 ⁇ m, about 200 to 10000 ⁇ m, about 200 to 8000 ⁇ m, and about 200 to 5000 ⁇ m can be mentioned, and about 200 to 5000 ⁇ m is particularly preferable.
- the base material layer 31 is a layer that functions as a base material of the exterior material, and is a layer that forms the outermost layer side.
- the material forming the base layer 31 is not particularly limited as long as it has insulating properties.
- Materials for forming the base material layer 31 include, for example, polyester, polyamide, epoxy, acrylic, fluororesin, polyurethane, silicon resin, phenol, polyetherimide, polyimide, and mixtures and copolymers thereof.
- Polyester such as polyethylene terephthalate and polybutylene terephthalate, has the advantage of being excellent in electrolyte resistance and less likely to cause whitening or the like due to adhesion of the electrolyte.
- the polyamide film is excellent in stretchability, and can prevent occurrence of whitening due to cracking of the resin in the base layer 31 during molding.
- the base material layer 31 may be formed of a uniaxially or biaxially stretched resin film, or may be formed of an unstretched resin film. Among them, a uniaxially or biaxially stretched resin film, particularly a biaxially stretched resin film, is preferably used as the substrate layer 31 because its heat resistance is improved by oriented crystallization.
- the resin film forming the base layer 31 is preferably nylon or polyester, more preferably biaxially oriented nylon or biaxially oriented polyester.
- the all-solid-state battery has a temperature resistance of 150° C. or higher, it is often sealed at a high temperature of 200° C. or higher, and biaxially stretched polyester is most suitable.
- the base material layer 31 can also be laminated with resin films made of different materials in order to improve the pinhole resistance and the insulating properties when the electric storage device is packaged.
- resin films made of different materials in order to improve the pinhole resistance and the insulating properties when the electric storage device is packaged.
- Specific examples include a multilayer structure in which a polyester film and a nylon film are laminated, a multilayer structure in which a biaxially stretched polyester and a biaxially stretched nylon are laminated, and the like.
- each resin film may be adhered via an adhesive, or may be directly laminated without an adhesive.
- a method of bonding in a heat-melted state such as a coextrusion method, a sand lamination method, a thermal lamination method, or the like can be used.
- At least the outermost layer is desirably made of biaxially oriented polyester for high temperature sealing.
- the base material layer 31 may be made to have low friction in order to improve moldability.
- the coefficient of friction of the surface thereof is not particularly limited, but may be, for example, 1.0 or less.
- matte treatment, formation of a thin film layer of a slip agent, combination thereof, and the like can be mentioned.
- the thickness of the base material layer 31 is, for example, about 10-50 ⁇ m, preferably about 15-30 ⁇ m.
- the adhesive layer 32 is a layer arranged on the base material layer 31 as necessary in order to impart adhesiveness to the base material layer 31 . That is, the adhesive layer 32 is provided between the base material layer 31 and the barrier layer 33 .
- the adhesive layer 32 is made of an adhesive that can bond the base layer 31 and the barrier layer 33 together.
- the adhesive used to form the adhesive layer 32 may be a two-component curing adhesive or a one-component curing adhesive.
- the adhesion mechanism of the adhesive used to form the adhesive layer 32 is not particularly limited, and may be any of a chemical reaction type, a solvent volatilization type, a heat melting type, a heat pressure type, and the like.
- the resin component of the adhesive that can be used to form the adhesive layer 32 is excellent in extensibility, durability under high humidity conditions, yellowing suppressing action, heat deterioration suppressing action during heat sealing, and the like. From the viewpoint of suppressing the deterioration of the laminate strength between the barrier layer 33 and effectively suppressing the occurrence of delamination, it is preferable to use a polyurethane-based two-component curing adhesive; polyamide, polyester, or a combination thereof with modified polyolefin. A blended resin is mentioned.
- the adhesive layer 32 may be multilayered with different adhesive components.
- the base layer 32 is used as the adhesive component on the base layer 31 side. It is preferable to select a resin having excellent adhesion to the barrier layer 31 and to select an adhesive component having excellent adhesion to the barrier layer 33 as the adhesive component disposed on the barrier layer 33 side.
- the adhesive components arranged on the barrier layer 33 side are preferably acid-modified polyolefin, metal-modified polyolefin, polyester and acid-modified polyolefin. and a resin containing a copolyester.
- the thickness of the adhesive layer 32 is, for example, about 2-50 ⁇ m, preferably about 3-25 ⁇ m.
- the barrier layer 33 is a layer that has a function of improving the strength of the exterior material and preventing water vapor, oxygen, light, and the like from entering the power storage device.
- the barrier layer 33 is preferably a metal layer, that is, a layer made of metal.
- Specific examples of the metal forming the barrier layer 33 include aluminum, stainless steel, titanium, and the like, preferably aluminum.
- the barrier layer 33 can be formed of, for example, a metal foil, a metal vapor deposition film, an inorganic oxide vapor deposition film, a carbon-containing inorganic oxide vapor deposition film, a film provided with these vapor deposition films, or the like. is preferred, and forming with aluminum foil is more preferred.
- the barrier layer is made of, for example, annealed aluminum (JIS H4160: 1994 A8021H-O, JIS H4160: 1994 A8079H -O, JIS H4000:2014 A8021P-O, JIS H4000:2014 A8079P-O), etc.).
- the thickness of the barrier layer 33 is preferably about 10 to 200 ⁇ m, more preferably about 20 to 100 ⁇ m, from the viewpoint of making the exterior material thinner and less likely to cause pinholes during molding.
- barrier layer 33 it is preferable that at least one surface, preferably both surfaces, of the barrier layer 33 is chemically treated in order to stabilize adhesion and prevent dissolution and corrosion.
- chemical conversion treatment refers to treatment for forming a corrosion-resistant film on the surface of the barrier layer.
- the adhesive layer 34 is a layer provided between the barrier layer 33 and the heat-fusible resin layer 35 as necessary in order to firmly bond the heat-fusible resin layer 35 .
- the adhesive layer 34 is formed of an adhesive capable of bonding the barrier layer 33 and the heat-fusible resin layer 35 together.
- the composition of the adhesive used to form the adhesive layer is not particularly limited, but examples include adhesives comprising a polyester polyol compound and an alicyclic isocyanate compound.
- the thickness of the adhesive layer 34 is, for example, about 1-40 ⁇ m, preferably about 2-30 ⁇ m.
- the heat-fusible resin layer 35 corresponds to the innermost layer, and is a layer that seals the electricity storage device element by heat-bonding the heat-fusible resin layers to each other when the electricity storage device is assembled.
- the resin component used for the heat-fusible resin layer 35 is not particularly limited as long as it can be heat-sealed.
- resin component used for the heat-fusible resin layer 35 is not particularly limited as long as it can be heat-sealed.
- polyolefins and cyclic polyolefins are generally used.
- polystyrene resin examples include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; homopolypropylene, block copolymers of polypropylene (for example, block copolymers of propylene and ethylene), and polypropylene.
- crystalline or amorphous polypropylene such as random copolymers of (eg, random copolymers of propylene and ethylene); terpolymers of ethylene-butene-propylene;
- polyethylene and polypropylene are preferred.
- the cyclic polyolefin is a copolymer of an olefin and a cyclic monomer.
- olefins that are constituent monomers of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, and isoprene. be done.
- cyclic monomers constituting the cyclic polyolefin include cyclic alkenes such as norbornene; specific examples thereof include cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene and norbornadiene.
- cyclic alkenes are preferred, and norbornene is more preferred.
- Constituent monomers also include styrene.
- these resin components preferably crystalline or amorphous polyolefins, cyclic polyolefins, and blend polymers thereof; more preferably polyethylene, polypropylene, copolymers of ethylene and norbornene, and two or more of these of blend polymers.
- the heat-fusible resin layer 35 may be formed from one type of resin component alone, or may be formed from a blend polymer in which two or more types of resin components are combined. Furthermore, the heat-fusible resin layer 35 may be formed of only one layer, but may be formed of two or more layers of the same or different resin components.
- the thickness of the heat-fusible resin layer 35 is not particularly limited, but is about 2-2000 ⁇ m, preferably about 5-1000 ⁇ m, more preferably about 10-500 ⁇ m.
- the resin film 1 for an electricity storage device of the present disclosure can be suitably applied to an all-solid battery exterior material, and the melting point of the heat-fusible resin layer 35 of the all-solid battery exterior material is preferably It is 150 to 250°C, more preferably 180 to 270°C, still more preferably 200 to 270°C, still more preferably 200 to 250°C.
- Examples of the resin contained in the heat-sealable resin layer 35 of the exterior material for an all-solid-state battery include polyolefins such as polypropylene and polyethylene, acid-modified polyolefins such as acid-modified polypropylene and acid-modified polyethylene, and polybutylene terephthalate. is mentioned. Among these, polybutylene terephthalate is excellent in heat resistance, so in the exterior material for an all-solid-state battery, the heat-fusible resin layer 35 is preferably formed of a polybutylene terephthalate film.
- the heat-fusible resin layer 35 is formed of a polybutylene terephthalate film, the adhesiveness to the resin film 1 for an electricity storage device of the present disclosure is also excellent.
- a polybutylene terephthalate film forming the heat-fusible resin layer 35 a polybutylene terephthalate film prepared in advance may be laminated with the adhesive layer 34 to form the heat-fusible resin layer 35, or a polybutylene terephthalate film may be used.
- the resin to be formed may be melt-extruded to form a film and laminated with the adhesive layer 34, or the resin forming the heat-fusible resin layer 35 and the resin forming the adhesive layer 34 may be co-extruded. It can also be laminated by
- the polybutylene terephthalate film may be a stretched polybutylene terephthalate film or an unstretched polybutylene terephthalate film, preferably an unstretched polybutylene terephthalate film.
- the polybutylene terephthalate film preferably contains an elastomer in addition to polybutylene terephthalate.
- the elastomer plays a role of increasing the flexibility of the polybutylene terephthalate film while ensuring durability in a high-temperature environment.
- Preferred elastomers include at least one thermoplastic elastomer selected from polyester, polyamide, polyurethane, polyolefin, polystyrene, and polyether, or a thermoplastic elastomer that is a copolymer thereof. be done.
- the content of the elastomer is not particularly limited as long as the flexibility can be enhanced while ensuring the durability of the polybutylene terephthalate film in a high-temperature environment.
- the content is, for example, about 10.0% by mass or less, about 8.0% by mass or less, or about 5.0% by mass or less.
- Preferred ranges for the content are about 0.1 to 10.0% by mass, about 0.1 to 8.0% by mass, about 0.1 to 5.0% by mass, and 0.5 to 10.0% by mass.
- % about 0.5 to 8.0% by mass, about 0.5 to 5.0% by mass, about 1.0 to 10.0% by mass, about 1.0 to 8.0% by mass, 1.0 about 5.0% by mass, about 3.0 to 10.0% by mass, about 3.0 to 8.0% by mass, about 3.0 to 5.0% by mass, and the like.
- the heat-fusible resin layer 35 may be formed of only one layer, or may be formed of two or more layers of the same or different resins.
- the heat-sealable resin layer 35 is formed of two or more layers, at least one layer is formed of a polybutylene terephthalate film, and the polybutylene terephthalate film is the innermost layer of the exterior material for an all-solid-state battery. is preferred.
- the layer that adheres to the adhesive layer 34 is preferably a polybutylene terephthalate film.
- the layers not formed of the polybutylene terephthalate film are, for example, polyolefins such as polypropylene and polyethylene, acid-modified polypropylene, acid-modified polyethylene and the like.
- a layer formed of acid-modified polyolefin or the like may also be used.
- the heat-sealable resin layer 35 is composed only of a polybutylene terephthalate film.
- the power storage device of the present disclosure is a power storage device such as a battery (including capacitors, capacitors, etc.).
- the power storage device of the present disclosure may be either a primary battery or a secondary battery, it is preferably used for a secondary battery.
- the type of secondary battery is not particularly limited, and examples include lithium ion batteries, lithium ion polymer batteries, all-solid batteries, semi-solid batteries, pseudo-solid batteries, polymer batteries, all-resin batteries, lead-acid batteries, and nickel/hydrogen-acid batteries. , nickel-cadmium storage batteries, nickel-iron storage batteries, nickel-zinc storage batteries, silver-zinc oxide storage batteries, metal-air batteries, polyvalent cation batteries, capacitors, capacitors, and the like.
- the electricity storage device of the present disclosure includes lithium ion batteries, lithium ion polymer batteries, and all-solid-state batteries, and is particularly preferably used for all-solid-state batteries.
- Water absorbing agent and sulfur-based gas absorbent are as follows.
- PBT masterbatch was prepared by uniformly mixing heat-melted polybutylene terephthalate (PBT) and each water absorbing agent so as to have the composition (mass ratio) shown in Table 1.
- PBT masterbatches are of four types, "PBT MB1", “PBT MB2”, “PBT MB3”, and "PBT MB4", each of which is in the form of pellets.
- Example 1A to 11A and Comparative Example 1A A resin film for an electricity storage device (total thickness: 40 ⁇ m) was produced by extrusion molding so as to have the laminated structure shown in Table 2A.
- the layer containing the water absorbing agent was used as the water absorbing layer.
- the water absorbing layer is made to have the composition (mass ratio) shown in Table 2A, and the PBT masterbatch (pellet) and polybutylene terephthalate (PBT) obtained above are heated and melted and mixed uniformly. It was formed by extruding.
- Layers other than the water absorbing layer are layers formed of polybutylene terephthalate (PBT) and formed by extrusion (co-extrusion) at the same time as the water absorbing layer.
- PBT polybutylene terephthalate
- the first layer is arranged on the exterior material side
- the third layer is arranged on the electricity storage device element side
- the second layer is between the first layer and the third layer. It is a layer located in Examples 1A to 4A, 7A to 11A have a three-layer structure in which the first layer, the second layer, and the third layer are laminated in order, and in Examples 1A to 4A, 7A, 10A, and 11A, the second layer absorbs water.
- Example 8A the third layer was the water absorbing layer
- Example 9A the first layer was the water absorbing layer
- Example 5A has a two-layer structure in which the second layer and the third layer are laminated, and the second layer is the water absorbing layer.
- Example 6A has a one-layer structure of the second layer, and the second layer is the water absorbing layer.
- Example 10A the third layer was a sulfur-based gas absorbing layer
- Example 11A the first layer was a sulfur-based gas absorbing layer to impart sulfur-based gas absorbability.
- each PBT masterbatch is prepared by uniformly mixing 60 parts by mass of heat-melted PBT and 40 parts by mass of copper oxide/zinc oxide composite aluminosilicate, which is a sulfur-based gas chemical absorbent. Then, the obtained PBT masterbatch (pellets) and polybutylene terephthalate (PBT) were heat-melted, uniformly mixed, and subjected to extrusion molding.
- the content of the sulfur-based gas absorbent in the sulfur-based gas absorption layer was set to 5% by mass.
- Example 8A and Example 9A are the same electric storage device resin film.
- the first layer disposed on the exterior material side is used as a water absorbing layer (including a water absorbing agent) (also evaluated below).
- the sulfur-based gas absorbent is blended in a layer different from the water absorbing layer.
- the third layer contains the sulfur-based gas absorbent, and in Example 11A, the first layer contains the sulfur-based gas absorbent. *3 Evaluation of sulfur-based gas absorbability was performed only for Examples 10A and 11A.
- PP masterbatch was prepared by uniformly mixing heat-melted polypropylene (PP) and each water absorbing agent so as to obtain the composition (mass ratio) shown in Table 3A.
- the resulting PP masterbatches are of four types, "PP MB1", “PP MB2”, “PP MB3”, and "PP MB4", each of which is in the form of pellets.
- Example 12A to 22A and Comparative Example 2A A resin film for an electricity storage device (total thickness: 40 ⁇ m) was produced by extrusion molding so as to have the laminated structure shown in Table 4A.
- the layer containing the water absorbing agent was used as the water absorbing layer.
- the water-absorbing layer is made to have the formulation (mass ratio) shown in Table 4A, and each PP masterbatch (pellet) and polypropylene obtained above are heated and melted, uniformly mixed, and subjected to extrusion molding. formed.
- the layers other than the water absorbing layer are layers made of polypropylene (PP) and formed by extrusion molding (co-extrusion molding) simultaneously with the water absorbing layer.
- the first layer is arranged on the exterior material side
- the third layer is arranged on the electricity storage device element side
- the second layer is between the first layer and the third layer. It is a layer located in Examples 12A to 15A, 18A to 22A have a three-layer structure in which the first layer, the second layer, and the third layer are laminated in order, and in Examples 12A to 15A, 18A, 21A, and 22A, the second layer absorbs water.
- Example 19A the third layer was the water absorbing layer, and in Example 20A, the first layer was the water absorbing layer.
- Example 16A has a two-layer structure in which the second layer and the third layer are laminated, and the second layer is the water absorbing layer.
- Example 17A has a one-layer structure of the second layer, and the second layer is the water absorbing layer.
- Example 21A the third layer was a sulfur-based gas absorbing layer
- Example 22A the first layer was a sulfur-based gas absorbing layer to impart sulfur-based gas absorbability.
- each PP masterbatch is prepared by uniformly mixing 60 parts by mass of heated and melted PP and 40 parts by mass of copper oxide/zinc oxide composite aluminosilicic acid, which is a sulfur-based gas chemical absorbent. Then, the obtained PP masterbatch (pellets) and polypropylene (PP) were heat-melted, uniformly mixed, and subjected to extrusion molding. The content of the sulfur-based gas absorbent in the sulfur-based gas absorption layer was set to 5% by mass.
- Example 19A and Example 20A are the same resin film for an electricity storage device.
- the first layer disposed on the exterior material side is used as a water absorbing layer (including a water absorbing agent) (also evaluated below).
- a sulfur-based gas absorbent is blended in a layer different from the water absorption layer.
- the third layer contains the sulfur-based gas absorbent
- the first layer contains the sulfur-based gas absorbent. *3 Evaluation of sulfur-based gas absorbability was performed only for Examples 21A and 22A.
- a resin film was cut to 20 x 20 cm, and 1000 ml of test gas adjusted to a relative humidity of 80% RH or more, and sulfur-based gas components of hydrogen sulfide: 30 ppm and dimethyl sulfide: 50 ppm, and a humidity data logger (Inc.) T&D Corporation, TR-72wf) is placed in a gas sampling bag (SMARTBAGPA series, manufactured by GL Sciences Co., Ltd.) and left at 25 ° C. for 2 days for 48 hours. was measured. Hydrogen sulfide and dimethyl sulfide concentrations were measured with detector tubes.
- the substrate layer and the barrier layer are adhered by a dry lamination method to form a substrate layer (25 ⁇ m)/adhesive layer (3 ⁇ m)/ A laminate of barrier layers (40 ⁇ m) was produced.
- a two-liquid curing urethane adhesive polyyester polyol and alicyclic isocyanate compound
- the barrier layer side of the obtained laminate is adhered to the heat-fusible resin layer by a dry lamination method, An adhesive layer (3 ⁇ m)/a heat-fusible resin layer (50 ⁇ m) was laminated on the barrier layer.
- the resulting laminate is aged and heated to form a substrate layer (polyethylene terephthalate film (25 ⁇ m))/adhesive layer (cured two-liquid curable urethane adhesive (3 ⁇ m))/barrier layer.
- a substrate layer polyethylene terephthalate film (25 ⁇ m)
- adhesive layer cured two-liquid curable urethane adhesive (3 ⁇ m)
- barrier layer cured two-liquid curable urethane adhesive
- Exterior material (2) in which the heat-fusible resin layer is PP Exterior material (2) was prepared in the same manner as exterior material (1) except that a polypropylene film (50 ⁇ m thick) was used as the heat-fusible resin layer instead of the polybutylene terephthalate film (thickness 50 ⁇ m). got
- Two sheets of each of the exterior materials (1) to (4) were cut into 30 mm squares. Also, two resin films for electricity storage devices of Examples 1A and 12A were cut into 30 mm squares. Next, two resin films for an electricity storage device were placed between the two exterior materials. At this time, two resin films for an electricity storage device were arranged on the heat-fusible resin layer side of the exterior material. Next, a stainless steel plate (thickness: 3 mm, 26 mm square) was arranged so as to be sandwiched between the two sheets of the electricity storage device resin films so that the two electricity storage device resin films were in contact with each other.
- a metal wire with a diameter of 25 ⁇ m was inserted between the resin film for an electricity storage device on one side and the stainless steel plate to obtain a laminate.
- a pressure of 100 MPa was applied from both sides of the outer packaging material of the obtained laminate using a restraint jig, and in this state, the laminate was placed in an oven at 120° C. and stored for 6 hours.
- a cushioning material was inserted between each restraining jig and the exterior material so that pressure was uniformly applied to the laminate from both sides of the exterior material. After 6 hours, the exterior material was observed to confirm whether or not the metal wire was in contact with the barrier layer of the exterior material, and the insulation was evaluated according to the following criteria.
- Whether or not the metal wire was in contact with the barrier layer after the thermocompression test was performed was obtained by cutting the sample after the test in the thickness direction using a microtome (manufactured by Yamato Koki Kogyo Co., Ltd.: REM-710 Litratome). The cross section was observed with a laser microscope (manufactured by Keyence: VK-9700). As described above, when the exterior materials 3 and 4 were used, the heat resistance and pressure resistance (insulation properties) were evaluated without arranging the electricity storage device resin film. Insulation evaluation criteria are as follows. If the barrier layer and the metal wire are in contact with each other, it indicates that a short circuit is likely to occur. A: The barrier layer of the exterior material is not in contact with the metal wire. C: The barrier layer of the exterior material is in contact with the metal wire.
- the remaining unheat-sealed side of the pouch was heat-sealed at a distance of 10 mm from the edge to seal the pouch.
- the end portion was cut off so that the seal portion had a width of 5 mm.
- the amount of water contained in about 0.15 g of the pouch was measured using a Karl Fischer moisture meter. All work was performed in a dry room. Results are shown in Table 6A.
- a laminate of aluminum foil (40 ⁇ m thick) and polybutylene terephthalate film (40 ⁇ m thick) corona-treated on one side with an adhesive (polyolefin-based adhesive resin) is 120 mm thick. It was cut into a size of ⁇ 120 mm. The cut laminate was folded in half, and two sides were heat-sealed at a distance of 10 mm from the end to prepare a pouch. The heat sealing conditions were 240° C., 1 MPa, and 3 seconds. 10 g of calcium chloride was put into this pouch, and the remaining one side was heat-sealed under the heat-sealing conditions described above.
- the length of one side of the portion surrounded by the heat seal was set to 100 mm, and the width of the seal was set to 5 mm.
- the weight of the resulting package was measured, stored in a constant temperature and humidity chamber at 40°C and 90%, and the weight was measured periodically.
- the increased weight of the package was taken as moisture permeated through the polybutylene terephthalate film to obtain the moisture permeability coefficient for each package.
- the amount of water that the absorbent could absorb and the respective values obtained above were measured.
- the number of years that water can be absorbed was calculated from the water permeability coefficient.
- Reference Example 5 the same resin film for electricity storage device as in Example 1A was placed in the exterior material (1).
- Reference Example 6 the same resin film for electricity storage device as in Example 12A was placed in the exterior material (2). Results are shown in Table 7A.
- Sulfur-based gas chemical absorbent 2: Metal oxide-supporting inorganic porous material, Dashlite ZU manufactured by Sinanen Zeomic Co., Ltd. Zinc oxide composite aluminosilicate. Average particle size 3-5 ⁇ m.
- Sulfur-based gas chemical absorbent 3: Deogra, copper kneaded glass manufactured by Ishizuka Glass Co., Ltd. Average particle size 3-4 ⁇ m.
- PBT masterbatch was prepared by uniformly mixing heat-melted polybutylene terephthalate (PBT) and each sulfur-based gas absorbent so as to have the composition (mass ratio) shown in Table 1B.
- the resulting PBT masterbatches are 8 of "PBT MB1", “PBT MB2", “PBT MB3", “PBT MB4", “PBT MB5", “PBT MB6", “PBT MB7” and “PBT MB8". types, each in the form of pellets.
- Example 1B to 11B and Comparative Example 1B A resin film for an electricity storage device (total thickness: 40 ⁇ m) was produced by extrusion molding so as to have the laminated structure shown in Table 2B.
- the layer containing the sulfur gas absorbent was used as the sulfur gas absorbing layer.
- the sulfur gas absorption layer is made to have the composition (mass ratio) shown in Table 2B, and each PBT masterbatch (pellet) and polybutylene terephthalate (PBT) obtained above are heated and melted and mixed uniformly. and extruded to form.
- Layers other than the sulfur gas absorption layer are layers formed of polybutylene terephthalate (PBT) and formed by extrusion molding (co-extrusion molding) at the same time as the sulfur gas absorption layer.
- PBT polybutylene terephthalate
- the first layer is arranged on the exterior material side
- the third layer is arranged on the electricity storage device element side
- the second layer is between the first layer and the third layer. It is a layer located in Examples 1B to 8B and 11B have a three-layer structure in which the first layer, second layer and third layer are laminated in order, and in Examples 1B to 8B and 11B the second layer is a sulfur gas absorption layer.
- Example 9B has a two-layer structure in which a second layer and a third layer are laminated, and the second layer is a sulfur-based gas absorbing layer.
- Example 10 has a one-layer structure of the second layer, and the second layer is a sulfur-based gas absorbing layer.
- a substrate layer As a substrate layer, a polyethylene terephthalate film (25 ⁇ m) having its bonding surface side subjected to corona treatment was prepared. Also, an aluminum alloy foil (JIS H4160:1994 A8021H-O, thickness 40 ⁇ m) was prepared as a barrier layer. A polybutylene terephthalate film (thickness: 50 ⁇ m) was prepared as a heat-fusible resin layer by subjecting the bonding surface side to corona treatment.
- the substrate layer and the barrier layer are adhered by a dry lamination method to form a substrate layer (25 ⁇ m)/adhesive layer (3 ⁇ m)/ A laminate of barrier layers (40 ⁇ m) was produced.
- a two-liquid curing urethane adhesive polyyester polyol and alicyclic isocyanate compound
- the barrier layer side of the obtained laminate is adhered to the heat-fusible resin layer by a dry lamination method, An adhesive layer (3 ⁇ m)/a heat-fusible resin layer (50 ⁇ m) was laminated on the barrier layer.
- the resulting laminate is aged and heated to form a substrate layer (polyethylene terephthalate film (25 ⁇ m))/adhesive layer (cured two-liquid curable urethane adhesive (3 ⁇ m))/barrier layer.
- a substrate layer polyethylene terephthalate film (25 ⁇ m)
- adhesive layer cured two-liquid curable urethane adhesive (3 ⁇ m)
- barrier layer cured two-liquid curable urethane adhesive
- Section 1A A resin film for an electricity storage device, which is arranged between an exterior material of the electricity storage device and an electricity storage device element, A resin film for an electricity storage device, containing a water absorbing agent.
- Section 2A The resin film for an electricity storage device according to Item 1A, wherein the water absorbing agent is an inorganic water absorbing agent.
- Section 3A Item 1A or 2A, wherein the water absorbing agent is at least one selected from the group consisting of calcium oxide, anhydrous magnesium sulfate, magnesium oxide, calcium chloride, zeolite, aluminum oxide, silica gel, alumina gel, and calcined alum. resin film for electric storage devices.
- Section 4A The resin for an electricity storage device according to any one of Items 1A to 3A, wherein a content of the water absorbing agent is 0.1 part by mass or more with respect to 100 parts by mass of the resin contained in the resin film for an electricity storage device. the film.
- Section 5A The resin film for an electricity storage device according to any one of Items 1A to 4A, which is composed of two or more layers.
- Item 6A The resin film for an electricity storage device according to Item 5A, wherein at least one layer of the two or more layers contains the water absorbing agent, and at least one layer contains the sulfur-based gas absorbent.
- Item 7A The resin film for an electricity storage device according to Item 5A, wherein at least one layer of the two or more layers contains the water absorbing agent, and at least one layer contains the sulfur-based gas absorbent.
- Section 8A. The resin film for an electricity storage device according to any one of Items 1A to 7A, which contains a heat-fusible resin.
- Section 9A. The resin film for an electricity storage device according to Item 8A, wherein the heat-fusible resin contains at least one selected from the group consisting of polyesters and polyolefins.
- Item 10A The resin for an electricity storage device according to any one of Items 1A to 6A, wherein the layer containing the water absorbing agent of the resin film for an electricity storage device contains 0.5 mass or more of the absorbent with respect to 100 parts by mass of the resin. the film.
- Section 8A. The resin film for an electricity storage device according to any one of Items 1A to 7A, which contains a heat-fusible
- An electricity storage device in which an electricity storage device element including at least a positive electrode, a negative electrode, and an electrolyte is housed in a package formed of an exterior material, An electricity storage device, wherein the resin film for an electricity storage device according to any one of Items 1A to 9A is disposed between the exterior material and the electricity storage device.
- Section 1B A resin film for an electricity storage device, which is arranged between an exterior material of the electricity storage device and an electricity storage device element, A resin film for an electricity storage device, containing a sulfur-based gas absorbent.
- Section 2B The resin film for an electricity storage device according to Item 1B, wherein the content of the sulfur-based gas absorbent is 0.1 part by mass or more with respect to 100 parts by mass of the resin contained in the resin film for an electricity storage device.
- Item 3B Item 1B or 2B, wherein the sulfur-based gas absorbent has a maximum particle size of 20 ⁇ m or less and a number average particle size of 0.1 ⁇ m or more and 15 ⁇ m or less.
- Item 4B The electricity storage device resin according to any one of Items 1B to 3B, wherein the sulfur-based gas absorbent includes at least one selected from the group consisting of a chemical sulfur-based gas absorbent and a physical sulfur-based gas absorbent. the film.
- the sulfur-based gas physical absorbent contains at least one selected from the group consisting of hydrophobic zeolite, bentonite and sepiolite having a SiO 2 /Al 2 O 3 molar ratio of 1/1 to 2000/1.
- the metal species in the inorganic material supporting or mixed with the metal or metal ion is at least one selected from the group consisting of Ca, Mg, Na, Cu, Zn, Ag, Pt, Au, Fe, Al and Ni.
- Item 1B to Item 8B wherein the layer containing the sulfur-based gas absorbent of the resin film for an electricity storage device contains 5 mass or more of the sulfur-based gas absorbent with respect to 100 parts by mass of the resin.
- Resin film for power storage devices Item 10B.
- Item 11B The resin film for an electricity storage device according to Item 10B, wherein the heat-fusible resin contains at least one selected from the group consisting of polyesters and polyolefins.
- Item 12B The resin film for an electricity storage device according to Item 10B, wherein the heat-fusible resin contains at least one selected from the group consisting of polyesters and polyolefins.
- An electricity storage device in which an electricity storage device element including at least a positive electrode, a negative electrode, and an electrolyte is housed in a package formed of an exterior material, An electricity storage device, wherein the resin film for an electricity storage device according to any one of Items 1B to 11B is disposed between the exterior material and the electricity storage device.
- Electricity storage device resin film Metal terminal 3 Exterior material 3a Peripheral edge of exterior material 4 Electricity storage device element 10 Electricity storage device 11 First layer 12 Second layer 13 Third layer 21 Adhesive film for metal terminal 31 Base material layer 32 Adhesion Agent layer 33 Barrier layer 34 Adhesive layer 35 Thermal adhesive resin layer
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Abstract
Description
蓄電デバイスの外装材と蓄電デバイス素子との間に配置される、蓄電デバイス用樹脂フィルムであって、
吸水剤を含む、蓄電デバイス用樹脂フィルム。
蓄電デバイスの外装材と蓄電デバイス素子との間に配置される、蓄電デバイス用樹脂フィルムであって、
硫黄系ガス吸収剤を含む、蓄電デバイス用樹脂フィルム。
本開示の第1の態様に係る蓄電デバイス用樹脂フィルムは、吸水剤を含む樹脂フィルムにより構成されている。すなわち、本開示の第1の態様に係る蓄電デバイス用樹脂フィルムは、吸水剤と樹脂を含む樹脂フィルムである。図5から図11の模式図に示すように、本開示の蓄電デバイス用樹脂フィルム1は、蓄電デバイスの外装材3と蓄電デバイス素子4との間に配置される。
硫黄系ガス物理吸収剤は、吸収対象の硫黄系ガスを物理的に吸収する作用を有するガス吸収剤である。硫黄系ガス物理吸収剤は、SiO2/Al2O3モル比が1/1~2000/1の疎水性ゼオライト、ベントナイト、セピオライトからなる群から選ばれる1種または2種以上を含有することが好ましい。
硫黄系ガス化学吸収剤は、吸収対象ガスの硫黄系ガスを化学的に吸収または分解する作用を有するガス吸収剤である。そして、化学的な吸収または分解であることにより、水等の影響を受けにくく、一旦吸収した硫黄系ガス分子は脱離し難く、効率的に吸収を行うことができる。また、分解生成物は、硫黄系ガス物理吸収剤または硫黄系ガス化学吸収剤によって吸収される。硫黄系ガス化学吸収剤は、金属酸化物が担持された無機物、金属が混入されたガラス、金属イオンが混入されたガラスからなる群から選ばれる1種または2種以上を含有することが好ましい。金属酸化物が担持された無機物における金属酸化物は、CuO、ZnO、AgOからなる群から選ばれる1種または2種以上を含有することが好ましい。また、担持する無機物は、ゼオライトのような無機多孔体が好ましい。金属が混入されたガラスにおける金属、または金属イオンが混入されたガラスにおける金属イオンの金属種は、Ca、Mg、Na、Cu、Zn、Ag、Pt、Au、Fe、Al、Niからなる群から選ばれる1種または2種以上を含むことが好ましい。
硫黄系ガス物理吸収剤は、吸収対象の硫黄系ガスを物理的に吸収する作用を有するガス吸収剤である。硫黄系ガス物理吸収剤は、SiO2/Al2O3モル比が1/1~2000/1の疎水性ゼオライト、ベントナイト、セピオライトからなる群から選ばれる1種または2種以上を含有することが好ましい。
硫黄系ガス化学吸収剤は、第1の態様について説明した通りであり、記載を省略する。
本開示において、蓄電デバイス用樹脂フィルム1の製造方法は、蓄電デバイス用樹脂フィルム1が得られれば特に限定されず、公知または慣用の製膜方法、積層方法を適用することができる。蓄電デバイス用樹脂フィルム1の製造は、例えば、押出法または共押出法、キャスト成形法、Tダイ法、切削法、インフレーション法等の、公知の製膜化法および/または積層法により行うことができる。蓄電デバイス用樹脂フィルム1が2層以上で構成されている場合には、例えば、予め作製された各層を構成するフィルムを、接着剤層を介して積層してもよく、予め作製された層上に溶融した樹脂組成物を押出または共押出によって積層してもよく、複数層を同時に作製しながら溶融圧着によって積層してもよく、または、他の層上に、1種または2種以上の樹脂を、塗布及び乾燥してコーティングしてもよい。
本開示の蓄電デバイス10は、前記の通り、外装材3で蓄電デバイス素子4を封止した構造を有している。蓄電デバイス10の封止は、蓄電デバイス素子4の周縁に外装材3のフランジ部(外装材3の周縁部3a)が形成できるようにして、蓄電デバイス素子4を外装材3で被覆し、外装材3のフランジ部をヒートシールして密封させることで行われる。本開示の蓄電デバイス10において、蓄電デバイス用樹脂フィルム1は、外装材3の蓄電デバイス素子4側(熱融着性樹脂層35側)の面の全体に位置していてもよいし、蓄電デバイス素子4側(熱融着性樹脂層35側)の面の一部に位置していてもよい。本開示の効果を好適に発揮する観点から、蓄電デバイス用樹脂フィルム1は、外装材3の蓄電デバイス素子4側(熱融着性樹脂層35側)の面の全体に位置するようにして、蓄電デバイス10の外装材3と蓄電デバイス素子4との間に配置されていることが好ましい(図5から図9の模式図を参照)。例えば、図5に示すように、蓄電デバイス用外装材3と蓄電デバイス素子4との間のみに蓄電デバイス用樹脂フィルム1を配置してもよいし、図6に示すように、外装材3の外装材の周縁部3a(熱融着部)と蓄電デバイス素子4との間に配置されていてもよいし、図7に示すように、蓄電デバイス用樹脂フィルム1で蓄電デバイス素子4を覆ってもよいし、図8に示すように、さらに金属端子2の表面の一部が蓄電デバイス用樹脂フィルム1で覆われていてもよい。さらに、図9に示すように、蓄電デバイス素子4が蓄電デバイス用樹脂フィルム1によって封止されるようにして、本開示の蓄電デバイス用樹脂フィルム1を、蓄電デバイス10の外装材3と蓄電デバイス素子4との間に配置することもできる。また、蓄電デバイス用樹脂フィルム1は、外装材3と金属端子2との間に存在してヒートシールされていてもよい。
外装材3としては、少なくとも、基材層31、バリア層33、及び熱融着性樹脂層35をこの順に有する積層体からなる積層構造を有するものが挙げられる。図4に、外装材3の断面構造の一例として、基材層31、必要に応じて設けられる接着剤層32、バリア層33、必要に応じて設けられる接着層34、及び熱融着性樹脂層35がこの順に積層されている態様について示す。外装材3においては、基材層31が外層側になり、熱融着性樹脂層35が最内層になる。蓄電デバイスの組み立て時に、蓄電デバイス素子4の周縁に位置する熱融着性樹脂層35同士を接面させて熱融着することにより蓄電デバイス素子4が密封され、蓄電デバイス素子4が封止される。なお、図5から図9には、エンボス成形などによって成形されたエンボスタイプの外装材3を用いた場合の蓄電デバイス10を図示しているが、外装材3は成形されていないパウチタイプであってもよい。なお、パウチタイプには、三方シール、四方シール、ピロータイプなどが存在するが、何れのタイプであってもよい。また、図10及び図11のように、蓄電デバイス素子4の周囲に外装材3を巻き付ける胴巻きタイプであってもよい。
外装材3において、基材層31は、外装材の基材として機能する層であり、最外層側を形成する層である。
外装材3において、接着剤層32は、基材層31に密着性を付与させるために、必要に応じて、基材層31上に配置される層である。即ち、接着剤層32は、基材層31とバリア層33の間に設けられる。
外装材において、バリア層33は、外装材の強度向上の他、蓄電デバイス内部に水蒸気、酸素、光などが侵入することを防止する機能を有する層である。バリア層33は、金属層、すなわち、金属で形成されている層であることが好ましい。バリア層33を構成する金属としては、具体的には、アルミニウム、ステンレス、チタンなどが挙げられ、好ましくはアルミニウムが挙げられる。バリア層33は、例えば、金属箔や金属蒸着膜、無機酸化物蒸着膜、炭素含有無機酸化物蒸着膜、これらの蒸着膜を設けたフィルムなどにより形成することができ、金属箔により形成することが好ましく、アルミニウム箔により形成することがさらに好ましい。外装材の製造時に、バリア層33にしわやピンホールが発生することを防止する観点からは、バリア層は、例えば、焼きなまし処理済みのアルミニウム(JIS H4160:1994 A8021H-O、JIS H4160:1994 A8079H-O、JIS H4000:2014 A8021P-O、JIS H4000:2014 A8079P-O)など軟質アルミニウム箔により形成することがより好ましい。
外装材3において、接着層34は、熱融着性樹脂層35を強固に接着させるために、バリア層33と熱融着性樹脂層35の間に、必要に応じて設けられる層である。
外装材3において、熱融着性樹脂層35は、最内層に該当し、蓄電デバイスの組み立て時に熱融着性樹脂層同士が熱融着して蓄電デバイス素子を密封する層である。
実施例で用いた吸水剤及び硫黄系ガス吸収剤は、下記の通りである。
・酸化カルシウム:吉澤石灰工業(株)社製酸化カルシウム、HAL-J。平均粒子径1~2μm。
・酸化マグネシウム:神島化学工業(株)社製酸化マグネシウム、スターマグPSF-150。平均粒子径0.6μm。
・ゼオライト:水澤化学工業(株)社製ゼオライト、ミズカシーブス5AP。SiO/Al2O3モル比=2/1、平均粒子径5μm。
・酸化アルミニウム:日本軽金属(株)社製酸化アルミニウム、A33F(SA30シリーズ)。平均粒子径2μm。
・酸化銅・酸化亜鉛複合化アルミノケイ酸:(株)シナネンゼオミック社製金属酸化物担持無機多孔体、ダッシュライトCZU。平均粒子径=3~5μm。
表1に記載の組成(質量比)となるようにして、加熱溶融したポリブチレンテレフタレート(PBT)と各吸水剤とを均一に混合して、各PBTマスターバッチを調製した。得られたPBTマスターバッチは、「PBT MB1」、「PBT MB2」、「PBT MB3」、及び「PBT MB4」の4種類であり、それぞれ、ペレット形状である。
(実施例1A~11A及び比較例1A)
表2Aに示される積層構成となるようにして、押出成形により蓄電デバイス用樹脂フィルム(合計厚み40μm)を製造した。蓄電デバイス用樹脂フィルムにおいて、吸水剤を含む層を吸水層とした。吸水層は、表2Aに記載の配合(質量比)となるようにして、前記で得られた各PBTマスターバッチ(ペレット)とポリブチレンテレフタレート(PBT)とを加熱溶融して均一に混合して押出成形に供して形成した。吸水層以外の層は、ポリブチレンテレフタレート(PBT)により形成された層であり、吸水層と同時に共に押出成形(共押出成形)により形成した。蓄電デバイス用樹脂フィルムの積層構成において、第1層は外装材側に配置され、第3層は蓄電デバイス素子側に配置される層とし、第2層は第1層と第3層との間に位置する層である。実施例1A~4A、7A~11Aは、第1層、第2層、第3層が順に積層された3層構成であり、実施例1A~4A、7A、10A、11Aでは第2層を吸水層とし、実施例8Aでは第3層を吸水層とし、実施例9Aでは第1層を吸水層とした。また、実施例5Aは第2層及び第3層が積層された2層構成であり、第2層を吸水層とした。実施例6Aは第2層の1層構成であり、第2層を吸水層とした。
*2 実施例10A及び実施例11Aには、吸水層とは異なる層に硫黄系ガス吸収剤を配合している。実施例10Aでは第3層に硫黄系ガス吸収剤を配合しており、実施例11Aでは第1層に硫黄系ガス吸収剤を配合している。
*3 硫黄系ガス吸収性の評価は、実施例10A,11Aに対してのみ行った。
表3Aに記載の組成(質量比)となるようにして、加熱溶融したポリプロピレン(PP)と各吸水剤とを均一に混合して、各PPマスターバッチを調製した。得られたPPマスターバッチは、「PP MB1」、「PP MB2」、「PP MB3」、及び「PP MB4」の4種類であり、それぞれ、ペレット形状である。
(実施例12A~22A及び比較例2A)
表4Aに示される積層構成となるようにして、押出成形により蓄電デバイス用樹脂フィルム(合計厚み40μm)を製造した。蓄電デバイス用樹脂フィルムにおいて、吸水剤を含む層を吸水層とした。吸水層は、表4Aに記載の配合(質量比)となるようにして、前記で得られた各PPマスターバッチ(ペレット)とポリプロピレンとを加熱溶融して均一に混合して押出成形に供して形成した。吸水層以外の層は、ポリプロピレン(PP)により形成された層であり、吸水層と同時に共に押出成形(共押出成形)により形成した。蓄電デバイス用樹脂フィルムの積層構成において、第1層は外装材側に配置され、第3層は蓄電デバイス素子側に配置される層とし、第2層は第1層と第3層との間に位置する層である。実施例12A~15A、18A~22Aは、第1層、第2層、第3層が順に積層された3層構成であり、実施例12A~15A、18A、21A、22Aでは第2層を吸水層とし、実施例19Aでは第3層を吸水層とし、実施例20Aでは第1層を吸水層とした。また、実施例16Aは第2層及び第3層が積層された2層構成であり、第2層を吸水層とした。実施例17Aは第2層の1層構成であり、第2層を吸水層とした。
*2 実施例21A及び実施例22Aには、吸水層とは異なる層に硫黄系ガス吸収剤を配合している。実施例21Aでは第3層に硫黄系ガス吸収剤を配合しており、実施例22Aでは第1層に硫黄系ガス吸収剤を配合している。
*3 硫黄系ガス吸収性の評価は、実施例21A,22Aに対してのみ行った。
[製膜適性]
蓄電デバイス用樹脂フィルムの外観を肉眼で観察し、不良の有無を下記評価基準で評価した。結果を表2A,4Aに示す。
A:積層体に皺、ぶつぶつ、剥離がいずれも無かった。
C:積層体に皺、ぶつぶつ、剥離のいずれかが有った。
樹脂フィルムを20×20cmにカットし、相対湿度を80%RH以上、並びに、硫黄系ガス成分として、硫化水素:30ppm、ジメチルスルフィド:50ppmに調整した試験ガス1000mlと、湿度データロガー((株)ティアンドデイ社、TR-72wf)とをガスサンプリングバック(ジーエルサイエンス(株)社製、SMARTBAGPAシリーズ)に入れ、2日25℃、48時間放置後の相対湿度、並びに硫化水素、ジメチルスルフィドの濃度を測定した。硫化水素とジメチルスルフィドの濃度は検知管で測定した。
<外装材の製造>
(熱融着性樹脂層がPBTである外装材(1))
基材層として、ポリエチレンテレフタレートフィルム(25μm)の貼り合わせ面側にコロナ処理を施したものを用意した。また、バリア層として、アルミニウム合金箔(JIS H4160:1994 A8021H-O、厚さ40μm)を用意した。また、熱融着性樹脂層として、ポリブチレンテレフタレートフィルム(厚さ50μm)の貼り合わせ面側にコロナ処理を施したものを用意した。2液硬化型ウレタン接着剤(ポリエステルポリオールと脂環式イソシアネート化合物)を用い、ドライラミネート法により、基材層とバリア層とを接着し、基材層(25μm)/接着剤層(3μm)/バリア層(40μm)の積層体を作製した。次に、2液硬化型ウレタン接着剤(ポリエステルポリオールと脂環式イソシアネート化合物)を用い、ドライラミネート法により、得られた積層体のバリア層側と、熱融着性樹脂層とを接着し、バリア層の上に接着層(3μm)/熱融着性樹脂層(50μm)を積層させた。次に、得られた積層体をエージングし、加熱することにより、基材層(ポリエチレンテレフタレートフィルム(25μm))/接着剤層(2液硬化型ウレタン接着剤の硬化物(3μm))/バリア層(アルミニウム合金箔(40μm))/接着層(2液硬化型ウレタン接着剤の硬化物(3μm))/熱融着性樹脂層(ポリブチレンテレフタレートフィルム(50μm))がこの順に積層された積層体からなる外装材(1)を得た。
熱融着性樹脂層として、ポリブチレンテレフタレートフィルム(厚さ50μm)の代わりに、ポリプロピレンフィルム(厚さ50μm)を用いたこと以外は、外装材(1)と同様にして、外装材(2)を得た。
熱融着性樹脂層として、ポリブチレンテレフタレートフィルム(厚さ50μm)の代わりに、40質量%の吸水剤(酸化カルシウム)が配合されたポリブチレンテレフタレートフィルム(厚さ50μm)を用いたこと以外は、外装材(1)と同様にして、外装材(3)を得た。
熱融着性樹脂層として、ポリブチレンテレフタレートフィルム(厚さ50μm)の代わりに、40質量%の吸水剤(酸化カルシウム)が配合されたポリプロピレンフィルム(厚さ50μm)を用いたこと以外は、外装材(2)と同様にして、外装材(4)を得た。
得られた外装材(1),(2)と、実施例1A及び実施例12Aの蓄電デバイス用樹脂フィルムを用いて、以下の手順により絶縁性の評価を行った。このとき、外装材(1)(熱融着性樹脂層がPBT)と、実施例12A(吸水層の樹脂がPP)との組み合わせ、外装材(2)(熱融着性樹脂層がPP)と、実施例1A(吸水層の樹脂がPBT)との組み合わせで絶縁性を評価した。さらに、外装材(3),(4)は、熱融着性樹脂層に吸水剤を配合したため、蓄電デバイス用樹脂フィルムを用いずに、以下の手順により絶縁性の評価を行った。外装材(3)を用いた場合の絶縁性評価は参考例1、外装材3を用いた場合の耐熱性及び耐圧性(絶縁性)評価は参考例2とした。結果を表5Aに示す。
A:外装材のバリア層と金属ワイヤーとが触れていない。
C:外装材のバリア層と金属ワイヤーとが触れている。
外装材(1)~(4)をそれぞれ2枚ずつ6cm×15cmのサイズにカットした。また、実施例1A,12Aの蓄電デバイス用樹脂フィルムについても、それぞれ2枚ずつ6cm×15cmのサイズにカットした。次に、2枚の外装材の間に、2枚の蓄電デバイス用樹脂フィルムを配置して積層体を得た。このとき、外装材の熱融着性樹脂層側に、2枚の蓄電デバイス用樹脂フィルムを配置した。得られた積層体の両面側から、ヒートシールテスター(テスター産業社製:TP-701-A)を用いて、6cm×7mmの領域を下記条件でヒートシールした。積層体の端部はヒートシールされていないことから接着しておらず、二股に分かれている状態の引き剥がし強度の試験片を作製した。この試験片を、15mm幅で短冊状に切り、二股に分かれている各端部を引張試験機に装着して下記条件で引き剥がし強度(N/15mm)を測定して、下記合否判定基準で合否判定した。結果を表5Aに示す。
温度:240℃
圧力:1MPa
時間:3秒
(引き剥がし条件)
試験速度:300mm/分
チャック間距離:50mm
荷重レンジ:50N
温度:25℃
(合否判定基準)
A:40N/15mm以上であり、特によく、合格
B:30N/15mm以上40N/15mm未満であり、合格
C:30N/15mm未満であり、不合格
アルミニウム箔(厚さ40μm)と、片面をコロナ処理したポリブチレンテレフタレートフィルム(厚さ40μm)を接着剤(ポリオレフィン系接着性樹脂)で貼り合わせた積層体を120mm×120mmのサイズに切り出した。切り出した積層体を半分に折り、端から10mmのところで2辺をヒートシールし、パウチを作製した。ヒートシール条件は、240℃、1MPa、3秒間とした。このパウチに、表6Aに記載の実施例及び参考例で使用した各蓄電デバイス用樹脂フィルム(サイズ5cm×5cm)を入れた。次に、パウチのヒートシールされていない残りの一辺について、端から10mmの部分でヒートシールしてパウチを密封した。なお、シール部が幅5mmとなるように端部を切り落とした。このパウチを120℃のオーブンに3時間入れたのち、パウチ約0.15gに含まれる水分量をカールフィッシャー水分計で測定した。作業はすべて、ドライルーム内で実施した。結果を表6Aに示す。
アルミニウム箔(厚さ40μm)と、片面をコロナ処理したポリブチレンテレフタレートフィルム(厚さ40μm)を接着剤(ポリオレフィン系接着性樹脂)で貼り合わせた積層体を120mm×120mmのサイズに切り出した。切り出した積層体を半分に折り、端から10mmのところで2辺をヒートシールし、パウチを作製した。ヒートシール条件は、240℃、1MPa、3秒間とした。このパウチに、塩化カルシウム10gを入れ、残りの1辺を前記のヒートシール条件でヒートシールした。ヒートシールで囲まれた部分の1辺の長さは、100mmになるようにし、シール幅は5mmにした。得られた包装体の重量を測定し、40℃90%の恒温恒湿槽で保管し、定期的に重量を測定した。包装体の増加した重量は、ポリブチレンテレフタレートフィルムを透過した水分とみなし、それぞれの包装体の水分透過係数を得た。次に、実施例1A,12A及び参考例5,6の各蓄電デバイス用樹脂フィルム10cm2を包装体中に2枚入れたときに、吸収剤が吸収できる水分量と上記で得られたそれぞれの水分透過係数から水分の吸収可能年数を算出した。なお、参考例5では、実施例1Aと同じ蓄電デバイス用樹脂フィルムを外装材(1)に入れた。参考例6では、実施例12Aと同じ蓄電デバイス用樹脂フィルムを外装材(2)に入れた。結果を表7Aに示す。
実施例で用いた硫黄系ガス吸収剤は、下記の通りである。
・硫黄系ガス化学吸収剤1:(株)シナネンゼオミック社製金属酸化物担持無機多孔体、ダッシュライトCZU。酸化銅・酸化亜鉛複合化アルミノケイ酸。平均粒子径=3~5μm。
・硫黄系ガス化学吸収剤2:(株)シナネンゼオミック社製金属酸化物担持無機多孔体、ダッシュライトZU。酸化亜鉛複合化アルミノケイ酸。平均粒子径=3~5μm。
・硫黄系ガス化学吸収剤3:石塚硝子(株)社製銅混錬硝子、デオグラ。平均粒子径=3~4μm。
・硫黄系ガス物理吸収剤1:水澤化学工業(株)社製疎水性ゼオライト、ミズカシーブスEX-122。SiO2/Al2O3モル比=32/1、平均粒子径=2.5~5.5μm。
・硫黄系ガス物理吸収剤2:水澤化学工業(株)社製疎水性ゼオライト、シルトンMT100。SiO2/Al2O3モル比=100/1、平均粒子径=3~4.5μm。
・硫黄系ガス物理吸収剤3:水澤化学工業(株)社製疎水性ゼオライト、シルトンMT400。SiO2/Al2O3モル比=400/1、平均粒子径=5~7μm。
・硫黄系ガス物理吸収剤4:水澤化学工業(株)社製活性化ベントナイト、ベンクレイMK-101。平均粒子径=4.5μm、pH=10.4。
・硫黄系ガス物理吸収剤5:水澤化学工業(株)社製セピオライト、エードプラスFJ。平均粒子径=5.8μm、pH=9.3。
表1Bに記載の組成(質量比)となるようにして、加熱溶融したポリブチレンテレフタレート(PBT)と各硫黄系ガス吸収剤とを均一に混合して、各PBTマスターバッチを調製した。得られたPBTマスターバッチは、「PBT MB1」、「PBT MB2」、「PBT MB3」、「PBT MB4」、「PBT MB5」、「PBT MB6」、「PBT MB7」、及び「PBT MB8」の8種類であり、それぞれ、ペレット形状である。
(実施例1B~11B及び比較例1B)
表2Bに示される積層構成となるようにして、押出成形により蓄電デバイス用樹脂フィルム(合計厚み40μm)を製造した。蓄電デバイス用樹脂フィルムにおいて、硫黄ガス吸収剤を含む層を硫黄ガス吸収層とした。硫黄ガス吸収層は、表2Bに記載の配合(質量比)となるようにして、前記で得られた各PBTマスターバッチ(ペレット)とポリブチレンテレフタレート(PBT)とを加熱溶融して均一に混合して押出成形に供して形成した。硫黄ガス吸収層以外の層は、ポリブチレンテレフタレート(PBT)により形成された層であり、硫黄ガス吸収層と同時に共に押出成形(共押出成形)により形成した。蓄電デバイス用樹脂フィルムの積層構成において、第1層は外装材側に配置され、第3層は蓄電デバイス素子側に配置される層とし、第2層は第1層と第3層との間に位置する層である。実施例1B~8B、11Bは、第1層、第2層、第3層が順に積層された3層構成であり、実施例1B~8B、11Bでは第2層を硫黄ガス吸収層とした。また、実施例9Bは第2層及び第3層が積層された2層構成であり、第2層を硫黄系ガス吸収層とした。実施例10は第2層の1層構成であり、第2層を硫黄系ガス吸収層とした。
[製膜適性]
蓄電デバイス用樹脂フィルムの外観を肉眼で観察し、不良の有無を下記評価基準で評価した。結果を表2Bに示す。
A:積層体に皺、ぶつぶつ、剥離がいずれも無かった。
C:積層体に皺、ぶつぶつ、剥離のいずれかが有った。
樹脂フィルムを20×20cmにカットし、相対湿度を80%RH以上、並びに、硫黄系ガス成分として、硫化水素:30ppm、ジメチルスルフィド:50ppmに調整した試験ガス1000mlと、湿度データロガー((株)ティアンドデイ社、TR-72wf)とをガスサンプリングバック(ジーエルサイエンス(株)社製、SMARTBAGPAシリーズ)に入れ、2日25℃、48時間放置後の相対湿度、並びに硫化水素、ジメチルスルフィドの濃度を測定した。硫化水素とジメチルスルフィドの濃度は検知管で測定した。
<外装材の製造>
基材層として、ポリエチレンテレフタレートフィルム(25μm)の貼り合わせ面側にコロナ処理を施したものを用意した。また、バリア層として、アルミニウム合金箔(JIS H4160:1994 A8021H-O、厚さ40μm)を用意した。また、熱融着性樹脂層として、ポリブチレンテレフタレートフィルム(厚さ50μm)の貼り合わせ面側にコロナ処理を施したものを用意した。2液硬化型ウレタン接着剤(ポリエステルポリオールと脂環式イソシアネート化合物)を用い、ドライラミネート法により、基材層とバリア層とを接着し、基材層(25μm)/接着剤層(3μm)/バリア層(40μm)の積層体を作製した。次に、2液硬化型ウレタン接着剤(ポリエステルポリオールと脂環式イソシアネート化合物)を用い、ドライラミネート法により、得られた積層体のバリア層側と、熱融着性樹脂層とを接着し、バリア層の上に接着層(3μm)/熱融着性樹脂層(50μm)を積層させた。次に、得られた積層体をエージングし、加熱することにより、基材層(ポリエチレンテレフタレートフィルム(25μm))/接着剤層(2液硬化型ウレタン接着剤の硬化物(3μm))/バリア層(アルミニウム合金箔(40μm))/接着層(2液硬化型ウレタン接着剤の硬化物(3μm))/熱融着性樹脂層(ポリブチレンテレフタレートフィルム(50μm))がこの順に積層された積層体からなる外装材を得た。
外装材を6cm×15cmのサイズにカットしたものを2枚準備した。また、実施例1B~11B,比較例1Bの蓄電デバイス用樹脂フィルムについても、それぞれ2枚ずつ6cm×15cmのサイズにカットした。次に、2枚の外装材の間に、2枚の蓄電デバイス用樹脂フィルムを配置して積層体を得た。このとき、外装材の熱融着性樹脂層側に、2枚の蓄電デバイス用樹脂フィルムを配置した。得られた積層体の両面側から、ヒートシールテスター(テスター産業社製:TP-701-A)を用いて、6cm×7mmの領域を下記条件でヒートシールした。積層体の端部はヒートシールされていないことから接着しておらず、二股に分かれている状態の引き剥がし強度の試験片を作製した。この試験片を、15mm幅で短冊状に切り、二股に分かれている各端部を引張試験機に装着して下記条件で引き剥がし強度(N/15mm)を測定して、下記合否判定基準で合否判定した。結果を表2Bに示す。
温度:240℃
圧力:1MPa
時間:3秒
(引き剥がし条件)
試験速度:300mm/分
チャック間距離:50mm
荷重レンジ:50N
温度:25℃
(合否判定基準)
A:40N/15mm以上であり、特によく、合格
B:30N/15mm以上40N/15mm未満であり、合格
C:30N/15mm未満であり、不合格
項1A. 蓄電デバイスの外装材と蓄電デバイス素子との間に配置される、蓄電デバイス用樹脂フィルムであって、
吸水剤を含む、蓄電デバイス用樹脂フィルム。
項2A. 前記吸水剤は、無機系吸水剤である、項1Aに記載の蓄電デバイス用樹脂フィルム。
項3A. 前記吸水剤は、酸化カルシウム、無水硫酸マグネシウム、酸化マグネシウム、塩化カルシウム、ゼオライト、酸化アルミニウム、シリカゲル、アルミナゲル、及び焼ミョウバンからなる群より選択される少なくとも1種である、項1A又は2Aに記載の蓄電デバイス用樹脂フィルム。
項4A. 前記蓄電デバイス用樹脂フィルムに含まれる樹脂100質量部に対して、前記吸水剤の含有量が、0.1質量部以上である、項1A~3Aのいずれか1項に記載の蓄電デバイス用樹脂フィルム。
項5A. 2層以上により構成されている、項1A~4Aのいずれか1項に記載の蓄電デバイス用樹脂フィルム。
項6A. 前記2層以上の層のうち、少なくとも1層が前記吸水剤を含み、少なくとも1層が硫黄系ガス吸収剤を含む、項5Aに記載の蓄電デバイス用樹脂フィルム。
項7A. 前記蓄電デバイス用樹脂フィルムの前記吸水剤を含む層は、樹脂100質量部に対して、前記吸収剤を0.5質量以上含む、項1A~6Aのいずれか1項に記載の蓄電デバイス用樹脂フィルム。
項8A. 熱融着性樹脂を含む、項1A~7Aのいずれか1項に記載の蓄電デバイス用樹脂フィルム。
項9A. 前記熱融着性樹脂が、ポリエステル及びポリオレフィンからなる群より選択される少なくとも1種を含む、項8Aに記載の蓄電デバイス用樹脂フィルム。
項10A. 少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子が、外装材により形成された包装体中に収容されている、蓄電デバイスであって、
前記外装材と前記蓄電デバイスとの間に、項1A~9Aのいずれか1項に記載の蓄電デバイス用樹脂フィルムが配置されている、蓄電デバイス。
項1B. 蓄電デバイスの外装材と蓄電デバイス素子との間に配置される、蓄電デバイス用樹脂フィルムであって、
硫黄系ガス吸収剤を含む、蓄電デバイス用樹脂フィルム。
項2B. 前記蓄電デバイス用樹脂フィルムに含まれる樹脂100質量部に対して、前記硫黄系ガス吸収剤の含有量が、0.1質量部以上である、項1Bに記載の蓄電デバイス用樹脂フィルム。
項3B. 前記硫黄系ガス吸収剤は、最大粒子径が20μm以下であり、数平均粒子径が0.1μm以上、15μm以下である、項1Bまたは2Bに記載の蓄電デバイス用樹脂フィルム。
項4B. 前記硫黄系ガス吸収剤は、硫黄系ガス化学吸収剤及び硫黄系ガス物理吸収剤からなる群より選択される少なくとも1種を含む、項1B~3Bのいずれか1項に記載の蓄電デバイス用樹脂フィルム。
項5B. 前記硫黄系ガス物理吸収剤が、SiO2/Al2O3モル比が1/1~2000/1の疎水性ゼオライト、ベントナイト及びセピオライトからなる群より選択される少なくとも1種を含む、項4Bに記載の蓄電デバイス用樹脂フィルム。
項6B. 前記硫黄系ガス化学吸収剤が、金属酸化物であるか、金属もしくは金属イオンが担持または混入された無機物である、項4Bまたは5Bに記載の蓄電デバイス用樹脂フィルム。
項7B. 前記金属酸化物が、CuO、ZnO及びAgOからなる群より選択される少なくとも1種を含む、項6Bに記載の蓄電デバイス用樹脂フィルム。
項8B. 前記の金属もしくは金属イオンが担持または混入された無機物における金属種が、Ca、Mg、Na、Cu、Zn、Ag、Pt、Au、Fe、Al及びNiからなる群より選択される少なくとも1種である、項6Bまたは7Bに記載の蓄電デバイス用樹脂フィルム。
項9B. 前記蓄電デバイス用樹脂フィルムの前記硫黄系ガス吸収剤を含む層は、樹脂100質量部に対して、前記硫黄系ガス吸収剤を5質量以上含む、項1B~8Bのいずれか1項に記載の蓄電デバイス用樹脂フィルム。
項10B. 熱融着性樹脂を含む、項1B~9Bのいずれか1項に記載の蓄電デバイス用樹脂フィルム。
項11B. 前記熱融着性樹脂が、ポリエステル及びポリオレフィンからなる群より選択される少なくとも1種を含む、項10Bに記載の蓄電デバイス用樹脂フィルム。
項12B. 少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子が、外装材により形成された包装体中に収容されている、蓄電デバイスであって、
前記外装材と前記蓄電デバイスとの間に、項1B~11Bのいずれか1項に記載の蓄電デバイス用樹脂フィルムが配置されている、蓄電デバイス。
2 金属端子
3 外装材
3a 外装材の周縁部
4 蓄電デバイス素子
10 蓄電デバイス
11 第1層
12 第2層
13 第3層
21 金属端子用接着性フィルム
31 基材層
32 接着剤層
33 バリア層
34 接着層
35 熱融着性樹脂層
Claims (19)
- 蓄電デバイスの外装材と蓄電デバイス素子との間に配置される、蓄電デバイス用樹脂フィルムであって、
吸水剤を含む、蓄電デバイス用樹脂フィルム。 - 前記吸水剤は、無機系吸水剤である、請求項1に記載の蓄電デバイス用樹脂フィルム。
- 前記吸水剤は、酸化カルシウム、無水硫酸マグネシウム、酸化マグネシウム、塩化カルシウム、ゼオライト、酸化アルミニウム、シリカゲル、アルミナゲル、及び焼ミョウバンからなる群より選択される少なくとも1種である、請求項1又は2に記載の蓄電デバイス用樹脂フィルム。
- 前記蓄電デバイス用樹脂フィルムに含まれる樹脂100質量部に対して、前記吸水剤の含有量が、0.1質量部以上である、請求項1又は2に記載の蓄電デバイス用樹脂フィルム。
- 2層以上により構成されている、請求項1又は2に記載の蓄電デバイス用樹脂フィルム。
- 前記2層以上の層のうち、少なくとも1層が前記吸水剤を含み、少なくとも1層が硫黄系ガス吸収剤を含む、請求項5に記載の蓄電デバイス用樹脂フィルム。
- 前記蓄電デバイス用樹脂フィルムの前記吸水剤を含む層は、樹脂100質量部に対して、前記吸収剤を0.5質量以上含む、請求項1又は2に記載の蓄電デバイス用樹脂フィルム。
- 蓄電デバイスの外装材と蓄電デバイス素子との間に配置される、蓄電デバイス用樹脂フィルムであって、
硫黄系ガス吸収剤を含む、蓄電デバイス用樹脂フィルム。 - 前記蓄電デバイス用樹脂フィルムに含まれる樹脂100質量部に対して、前記硫黄系ガス吸収剤の含有量が、0.1質量部以上である、請求項8に記載の蓄電デバイス用樹脂フィルム。
- 前記硫黄系ガス吸収剤は、最大粒子径が20μm以下であり、数平均粒子径が0.1μm以上、15μm以下である、請求項8又は9に記載の蓄電デバイス用樹脂フィルム。
- 前記硫黄系ガス吸収剤は、硫黄系ガス化学吸収剤及び硫黄系ガス物理吸収剤からなる群より選択される少なくとも1種を含む、請求項8又は9に記載の蓄電デバイス用樹脂フィルム。
- 前記硫黄系ガス物理吸収剤が、SiO2/Al2O3モル比が1/1~2000/1の疎水性ゼオライト、ベントナイト及びセピオライトからなる群より選択される少なくとも1種を含む、請求項11に記載の蓄電デバイス用樹脂フィルム。
- 前記硫黄系ガス化学吸収剤が、金属酸化物であるか、金属もしくは金属イオンが担持または混入された無機物である、請求項11に記載の蓄電デバイス用樹脂フィルム。
- 前記金属酸化物が、CuO、ZnO及びAgOからなる群より選択される少なくとも1種を含む、請求項13に記載の蓄電デバイス用樹脂フィルム。
- 前記の金属もしくは金属イオンが担持または混入された無機物における金属種が、Ca、Mg、Na、Cu、Zn、Ag、Pt、Au、Fe、Al及びNiからなる群より選択される少なくとも1種である、請求項13に記載の蓄電デバイス用樹脂フィルム。
- 前記蓄電デバイス用樹脂フィルムの前記硫黄系ガス吸収剤を含む層は、樹脂100質量部に対して、前記硫黄系ガス吸収剤を5質量以上含む、請求項8又は9に記載の蓄電デバイス用樹脂フィルム。
- 熱融着性樹脂を含む、請求項1又は8に記載の蓄電デバイス用樹脂フィルム。
- 前記熱融着性樹脂が、ポリエステル及びポリオレフィンからなる群より選択される少なくとも1種を含む、請求項17に記載の蓄電デバイス用樹脂フィルム。
- 少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子が、外装材により形成された包装体中に収容されている、蓄電デバイスであって、
前記外装材と前記蓄電デバイスとの間に、請求項1又は8に記載の蓄電デバイス用樹脂フィルムが配置されている、蓄電デバイス。
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2022
- 2022-04-07 KR KR1020237032927A patent/KR20230165762A/ko active Pending
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- 2022-04-07 WO PCT/JP2022/017314 patent/WO2022215739A1/ja not_active Ceased
- 2022-04-07 US US18/285,567 patent/US20240186603A1/en active Pending
- 2022-04-07 JP JP2022559541A patent/JP7231123B1/ja active Active
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| WO2024080338A1 (ja) * | 2022-10-12 | 2024-04-18 | 大日本印刷株式会社 | 蓄電デバイス用樹脂フィルム及び蓄電デバイス |
| JP2024098666A (ja) * | 2023-01-11 | 2024-07-24 | トヨタ自動車株式会社 | 電池部材、バイポーラ電池および電池部材の製造方法 |
| JP7722394B2 (ja) | 2023-01-11 | 2025-08-13 | トヨタ自動車株式会社 | 電池部材、バイポーラ電池および電池部材の製造方法 |
| JPWO2024185824A1 (ja) * | 2023-03-06 | 2024-09-12 | ||
| JPWO2024185789A1 (ja) * | 2023-03-06 | 2024-09-12 | ||
| WO2024185824A1 (ja) * | 2023-03-06 | 2024-09-12 | 大日本印刷株式会社 | 蓄電デバイス、蓋体、蓋ユニット、蓄電デバイスの製造方法 |
| WO2024185789A1 (ja) * | 2023-03-06 | 2024-09-12 | 大日本印刷株式会社 | 蓄電デバイス、蓋ユニット |
| JP7639998B2 (ja) | 2023-03-06 | 2025-03-05 | 大日本印刷株式会社 | 蓄電デバイス、蓋ユニット |
| JP2025065112A (ja) * | 2023-03-06 | 2025-04-17 | 大日本印刷株式会社 | 蓄電デバイス、蓋体、蓋ユニット、蓄電デバイスの製造方法 |
| JP7666760B2 (ja) | 2023-03-06 | 2025-04-22 | 大日本印刷株式会社 | 蓄電デバイス、蓋体、蓋ユニット、蓄電デバイスの製造方法 |
| JP7700947B2 (ja) | 2023-03-06 | 2025-07-01 | 大日本印刷株式会社 | 蓄電デバイス、蓋体、蓋ユニット、蓄電デバイスの製造方法 |
| CN116207383A (zh) * | 2023-05-05 | 2023-06-02 | 四川新能源汽车创新中心有限公司 | 锂电池用干法功能层及制备方法和复合电极及制备方法 |
| CN116207383B (zh) * | 2023-05-05 | 2023-07-25 | 四川新能源汽车创新中心有限公司 | 锂电池用干法功能层及制备方法和复合电极及制备方法 |
| WO2025100052A1 (ja) * | 2023-11-08 | 2025-05-15 | 双葉電子工業株式会社 | 非水電解質デバイス |
| JP2025078344A (ja) * | 2023-11-08 | 2025-05-20 | 双葉電子工業株式会社 | 非水電解質デバイス |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2023078123A (ja) | 2023-06-06 |
| KR20230165762A (ko) | 2023-12-05 |
| JP7231123B1 (ja) | 2023-03-01 |
| JPWO2022215739A1 (ja) | 2022-10-13 |
| EP4322269A1 (en) | 2024-02-14 |
| EP4322269A4 (en) | 2025-08-06 |
| US20240186603A1 (en) | 2024-06-06 |
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