WO2022249999A1 - 樹脂組成物、プリプレグ、樹脂シート、積層板、金属箔張積層板、及びプリント配線板 - Google Patents
樹脂組成物、プリプレグ、樹脂シート、積層板、金属箔張積層板、及びプリント配線板 Download PDFInfo
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/0622—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms
- C08G73/0638—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms with at least three nitrogen atoms in the ring
- C08G73/065—Preparatory processes
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1035—Preparatory processes from tetracarboxylic acids or derivatives and diisocyanates
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/244—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/246—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using polymer based synthetic fibres
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/249—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/18—Condensation polymers of aldehydes or ketones with aromatic hydrocarbons or their halogen derivatives only
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- C—CHEMISTRY; METALLURGY
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- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08L61/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C08L61/28—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08L79/085—Unsaturated polyimide precursors
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
- C09D161/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C09D161/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C09D161/28—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2361/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
- C08J2361/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08J2361/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C08J2361/28—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/206—Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
Definitions
- the present invention relates to resin compositions, prepregs, resin sheets, laminates, metal foil-clad laminates, and printed wiring boards.
- the signal band of information communication equipment such as PHS and mobile phones, and the CPU clock time of computers have reached the GHz band, and higher frequencies are progressing.
- the dielectric loss of an electrical signal is proportional to the product of the square root of the dielectric constant of the insulating layer forming the circuit, the dielectric loss tangent, and the frequency of the electrical signal. Therefore, the higher the frequency of the signal used, the greater the dielectric loss.
- An increase in dielectric loss attenuates an electrical signal and impairs the reliability of the signal. To suppress this, it is necessary to select a material with a small dielectric constant and dielectric loss tangent for the insulating layer.
- the insulation layer of high-frequency circuits is required to form delay circuits, impedance matching of wiring boards in low-impedance circuits, finer wiring patterns, and complex circuits with built-in capacitors in the substrate itself. may be required to have a high dielectric constant. Therefore, an electronic component using an insulating layer with a high dielectric constant and a low dielectric loss tangent has been proposed (for example, Patent Document 1).
- the insulating layer with a high dielectric constant and a low dielectric loss tangent is formed by dispersing fillers such as ceramic powder and metal powder subjected to insulation treatment in resin.
- a resin composition using a maleimide compound in combination with a cyanate ester compound is used because of its excellent heat resistance and electrical properties.
- the insulating layer has a low glass transition temperature (Tg) and a high coefficient of thermal expansion, warping and interfacial peeling will occur during the production of the laminate. Therefore, it is important for resins and fillers used in printed wiring boards and the like to have a high glass transition temperature and a low coefficient of thermal expansion.
- the present invention has been made to solve the above problems, and has a high dielectric constant and a low dielectric loss tangent, excellent moisture absorption and heat resistance, a high glass transition temperature, a low coefficient of thermal expansion, and good coatability. and appearance, a resin composition suitably used for manufacturing an insulating layer of a printed wiring board, a prepreg, a resin sheet, a laminate, a metal foil-clad laminate, and a printed wiring board obtained using the resin composition intended to provide
- the resin composition which is 15 to 85 parts by mass.
- the cyanate ester compound (A) is a phenol novolak-type cyanate ester compound, a naphthol aralkyl-type cyanate ester compound, a naphthylene ether-type cyanate ester compound, a xylene resin-type cyanate ester compound, or a bisphenol M-type cyanate.
- the resin composition according to [1] which contains one or more selected from the group consisting of a prepolymer of an acid ester compound and a polymer.
- the maleimide compound (B) is bis(4-maleimidophenyl)methane, 2,2-bis(4-(4-maleimidophenoxy)-phenyl)propane, bis(3-ethyl-5-methyl-4 -maleimidophenyl)methane, a maleimide compound represented by the following formula (2), and one or more selected from the group consisting of a maleimide compound represented by the following formula (3), according to [1] or [2] The described resin composition.
- each R 1 independently represents a hydrogen atom or a methyl group, and n1 is an integer of 1 to 10).
- R 2 each independently represents a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a phenyl group, and n2 is an average value, 1 ⁇ n2 ⁇ 5.
- thermosetting compounds selected from the group consisting of epoxy compounds, phenol compounds, modified polyphenylene ether compounds, alkenyl-substituted nadimide compounds, oxetane resins, benzoxazine compounds, and compounds having a polymerizable unsaturated group
- the filler comprises silica, alumina, barium titanate, strontium titanate, calcium titanate, aluminum nitride, boron nitride, boehmite, aluminum hydroxide, zinc molybdate, silicone rubber powder, and silicone composite powder.
- a prepreg comprising a substrate and the resin composition according to any one of [1] to [14] impregnated or applied to the substrate.
- a metal foil clad laminate comprising the laminate described in [18] and [17] and a metal foil disposed on one side or both sides of the laminate.
- a printed wiring board having a high dielectric constant and a low dielectric loss tangent, excellent moisture absorption and heat resistance, a high glass transition temperature, a low coefficient of thermal expansion, and good coatability and appearance and a prepreg, a resin sheet, a laminate, a metal foil-clad laminate, and a printed wiring board obtained by using the resin composition.
- this embodiment the form for carrying out the present invention (hereinafter referred to as "this embodiment") will be described in detail.
- the following embodiments are examples for explaining the present invention, and are not intended to limit the present invention to the following contents.
- the present invention can be appropriately modified and implemented within the scope of the gist thereof.
- the term "resin solid content” or “resin solid content in the resin composition” refers to surface-coated titanium oxide (C), fillers, additives (silane Coupling agent, wetting and dispersing agent, curing accelerator, and other components), and the resin component excluding the solvent, and "100 parts by mass of the total resin solid content” is the surface-coated titanium oxide in the resin composition (C), fillers, additives (silane coupling agents, wetting and dispersing agents, curing accelerators, and other components), and the total of resin components excluding solvent is 100 parts by mass.
- the resin composition of the present embodiment contains a cyanate ester compound (A), a maleimide compound (B), and a surface-coated titanium oxide (C), and the content of the cyanate ester compound (A) is
- the content of the maleimide compound (B) is 1 to 65 parts by mass with respect to the total 100 parts by mass of the resin solids in the composition, and the content of the maleimide compound (B) is relative to the total 100 parts by mass of the resin solids in the resin composition. , 15 to 85 parts by mass.
- the resin composition contains a cyanate ester compound (A), a maleimide compound (B), and a surface-coated titanium oxide (C), and the cyanate ester compound (A) and the maleimide compound (B ) has a high dielectric constant and a low dielectric loss tangent, and has excellent moisture absorption and heat resistance, a high glass transition temperature, a low coefficient of thermal expansion, and good coatability and appearance when each is included in a specific amount.
- Printed wiring An insulating layer of the plate can be advantageously obtained. The reason for this is not clear, but the inventors presume as follows. That is, a resin composition in which a maleimide compound is used in combination with a cyanate ester compound is extremely excellent in heat resistance and electrical properties.
- uncoated titanium oxide whose surface is not coated
- a resin composition using both a cyanate ester compound and a maleimide compound titanium oxide whose surface is not coated
- the surface uncoated titanium oxide and , the cyanate ester compound and/or the maleimide compound are complexed, the hydrolysis of the cyanate ester compound and/or the maleimide compound is accelerated, and the obtained insulating layer easily absorbs moisture in the air. Therefore, in the obtained cured product, the absorbed water boils during reflow, and voids are generated in the insulating layer.
- voids may occur in the insulating layer as in the case of the surface-uncoated titanium oxide.
- a resin composition containing a cyanate ester compound and a maleimide compound together with the surface-coated titanium oxide may have a problem that the curing time is long, the coatability is poor, and the appearance is deteriorated.
- the cyanate ester compound and the maleimide compound are blended in specific amounts together with the surface-coating titanium oxide in the resin composition, an insulating layer having excellent moisture absorption and heat resistance can be obtained. Therefore, voids are less likely to occur in the insulating layer even during reflow.
- the surface-coated titanium oxide can maintain high dispersibility while having a high dielectric constant and a low dielectric loss tangent, and uneven distribution and agglomeration are less likely to occur. Therefore, the surface-coated titanium oxide has excellent dispersibility in the cyanate ester compound and the maleimide compound, and the resin composition has excellent coatability, so that a molded product having a good appearance can be obtained. . Therefore, according to the resin composition of the present embodiment, the dielectric path in the insulating layer can be efficiently formed while having excellent moisture absorption and heat resistance, so that it has a high dielectric constant and a low dielectric loss tangent. It is presumed that since the heat path can also be efficiently formed, an insulating layer having a low coefficient of thermal expansion, a high glass transition temperature, and good coatability and appearance can be obtained. However, the reason is not limited to this.
- the resin composition of this embodiment contains a cyanate ester compound (A).
- the cyanate ester compound (A) is a compound having a cyanato group (also referred to as a "cyanate ester group” or a "cyanate group”) directly bonded to two or more aromatic rings in one molecule. can be used as appropriate.
- the cyanate ester compound (A) may be used alone or in combination of two or more.
- Examples of such a cyanate ester compound (A) include phenol novolak-type cyanate ester compounds, cresol novolac-type cyanate ester compounds, naphthalene ring-containing novolac-type cyanate ester compounds, and allyl group-containing novolak-type cyanate ester compounds.
- naphthol aralkyl-type cyanate ester compounds naphthylene ether-type cyanate ester compounds, xylene resin-type cyanate ester compounds, bisphenol M-type cyanate ester compounds, bisphenol A-type cyanate ester compounds, diallyl bisphenol A-type cyanate ester compounds , bisphenol E-type cyanate ester compound, bisphenol F-type cyanate ester compound, biphenylaralkyl-type cyanate ester compound, bis(3,3-dimethyl-4-cyanatophenyl)methane, 1,3-dicyanatobenzene, 1 ,4-dicyanatobenzene, 1,3,5-tricyanatobenzene, 1,3-dicyanatonaphthalene, 1,4-dicyanatonaphthalene, 1,6-dicyanatonaphthalene, 1,8-dicyanatonaphthalene, 2 ,6-dicyanatonaphthalene, 2,7-dicyanatonaphthal
- the maleimide compound (B) disperses the surface-coated titanium oxide (C) well, and has excellent thermal properties during curing (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and excellent dielectric properties (high dielectric constant and low dielectric loss tangent), and furthermore, an insulating layer having a suitable surface hardness is obtained, so the cyanate ester compound (A) is , phenol novolac-type cyanate ester compounds, naphthol aralkyl-type cyanate ester compounds, naphthylene ether-type cyanate ester compounds, xylene resin-type cyanate ester compounds, bisphenol M-type cyanate ester compounds, bisphenol A-type cyanate ester compounds, A group consisting of a diallyl bisphenol A-type cyanate compound, a bisphenol E-type cyanate ester compound, a bisphenol F-type cyanate ester compound, a biphenyl aralky
- the compound represented by Formula (1) is more preferable as the naphthol aralkyl-type cyanate ester compound.
- each R 3 independently represents a hydrogen atom or a methyl group, and among these, a hydrogen atom is preferred.
- n3 is an integer of 1 or more, preferably an integer of 1-20, more preferably an integer of 1-10.
- the bisphenol A-type cyanate ester compound one or more selected from the group consisting of prepolymers of 2,2-bis(4-cyanatophenyl)propane and 2,2-bis(4-cyanatophenyl)propane. may be used.
- a bisphenol A-type cyanate ester compound a commercially available product may be used.
- cyanate ester compounds may be produced according to known methods. Specific production methods include, for example, the method described in JP-A-2017-195334 (particularly paragraphs 0052 to 0057).
- the content of the cyanate ester compound (A) is 1 to 65 parts by mass, preferably 2 to 60 parts by mass, more preferably 100 parts by mass of the total resin solid content in the resin composition. It is 3 to 55 parts by mass, more preferably 4 to 50 parts by mass, even more preferably 5 to 45 parts by mass, still more preferably 6 to 40 parts by mass.
- the content of the cyanate ester compound (A) is within the above range, it is more compatible with the maleimide compound (B), disperses the surface-coated titanium oxide (C) more satisfactorily, and is cured.
- a resin composition having even better thermal properties (low coefficient of thermal expansion, moisture absorption heat resistance, and high glass transition temperature) and better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained.
- An insulating layer having surface hardness tends to be obtained.
- the resin composition of this embodiment contains a maleimide compound (B).
- a maleimide compound (B) a known compound can be appropriately used as long as it is a compound having one or more maleimide groups in one molecule, and the type thereof is not particularly limited.
- the number of maleimide groups in one molecule of the maleimide compound (B) is 1 or more, preferably 2 or more.
- the maleimide compound (B) may be used alone or in combination of two or more.
- maleimide compound (B) examples include N-phenylmaleimide, N-hydroxyphenylmaleimide, bis(4-maleimidophenyl)methane, 2,2-bis(4-(4-maleimidophenoxy)-phenyl)propane, bis (3,5-dimethyl-4-maleimidophenyl)methane, bis(3-ethyl-5-methyl-4-maleimidophenyl)methane, bis(3,5-diethyl-4-maleimidophenyl)methane, formula (2) and maleimide compounds represented by formula (3), prepolymers of these maleimide compounds, and prepolymers of the above maleimide compounds and amine compounds.
- the cyanate ester compound (A) disperses the surface-coated titanium oxide (C) well, and has excellent thermal properties during curing (low coefficient of thermal expansion, heat resistance after moisture absorption, and high glass transition temperature) and excellent dielectric properties (high dielectric constant and low dielectric loss tangent), and furthermore, an insulating layer having suitable surface hardness can be obtained.
- each R 1 independently represents a hydrogen atom or a methyl group, and n1 is an integer of 1-10.
- each R 2 independently represents a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a phenyl group, and n2 is an average value, 1 ⁇ n2 ⁇ 5.
- the content of the maleimide compound (B) is 15 to 85 parts by mass, preferably 20 to 80 parts by mass, more preferably 25 to 85 parts by mass with respect to 100 parts by mass of the total resin solid content in the resin composition. 75 parts by mass.
- the upper limit of the content of the maleimide compound (B) may be 70 parts by mass or less, 65 parts by mass or less, or 60 parts by mass or less.
- the content of the maleimide compound (B) is within the above range, it is more compatible with the cyanate ester compound (A), and the surface-coated titanium oxide (C) is better dispersed, and when cured, A resin composition having even better thermal properties (low coefficient of thermal expansion, moisture absorption heat resistance, and high glass transition temperature) and better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained. An insulating layer having surface hardness tends to be obtained.
- maleimide compound (B) a commercially available product or a product manufactured by a known method may be used.
- Commercially available maleimide compounds include, for example, BMI-70, BMI-80, and BMI-1000P (trade names, K-I Kasei Co., Ltd.); BMI-3000, BMI-4000, BMI-5100, BMI -7000 and BMI-2300 (a maleimide compound represented by the above formula (2), in which all R 1 are hydrogen atoms and n1 is an integer of 1 to 5) (the above are trade names , Daiwa Kasei Kogyo Co., Ltd.; MIR-3000-70MT (trade name, maleimide compound represented by the above formula (3), in formula (3), all R 2 are hydrogen atoms, n2 is an average value , and 1 ⁇ n2 ⁇ 5 (Nippon Kayaku Co., Ltd.).
- the resin composition of the present embodiment contains surface-coated titanium oxide (C).
- the surface-coated titanium oxide (C) has an organic layer and/or an inorganic It is not particularly limited as long as it has an oxide layer.
- the surface-coated titanium oxide (C) may be used singly or in combination of two or more surface-coated titanium oxides having different particle sizes and surface conditions.
- the average particle size (D50) of the surface-coated titanium oxide (C) is preferably 0.1-5 ⁇ m, more preferably 0.15-1 ⁇ m, from the viewpoint of dispersibility.
- the average particle diameter (D50) is measured by measuring the particle size distribution of a powder put in a predetermined amount in a dispersion medium with a laser diffraction/scattering particle size distribution measuring device, and volumetrically integrated from small particles. means the value when it reaches 50% of the total volume.
- the average particle size (D50) can be calculated by measuring the particle size distribution by a laser diffraction/scattering method, and examples can be referred to for a specific measuring method.
- the shape of the surface-coated titanium oxide (C) is not particularly limited, but examples thereof include scale-like, spherical, plate-like, and irregular shapes. Better compatibility between the cyanate ester compound (A) and the maleimide compound (B), better thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and better dielectric properties during curing
- the shape is preferably spherical and/or irregular so that a resin composition having properties (high dielectric constant and low dielectric loss tangent) can be obtained and an insulating layer having more suitable surface hardness can be obtained.
- the amorphous means that the shape of the primary particles observed with an electron microscope such as a scanning electron microscope (SEM) is disordered and has a large number of irregular corners and faces.
- SEM scanning electron microscope
- the amorphous surface-coated titanium oxide (C) is usually obtained by subjecting titanium oxide, which has been made amorphous by crushing or pulverization, to a surface coating treatment.
- the dielectric constant of the surface-coated titanium oxide (C) is preferably 20 or higher, more preferably 25 or higher. When the dielectric constant is 20 or more, an insulating layer having a high dielectric constant tends to be obtained.
- the dielectric constant of the surface-coated titanium oxide (C) is the value at 10 GHz measured by the cavity resonator method.
- the dielectric constant of the surface-coated titanium oxide (C) can be calculated using the Bruggeman formula (rule of composition).
- the dielectric loss tangent of the surface-coated titanium oxide (C) is preferably 0.01 or less, more preferably 0.008 or less. When the dielectric loss tangent is 0.01 or less, an insulating layer having a low dielectric loss tangent tends to be obtained.
- the dielectric loss tangent of the surface-coated titanium oxide (C) is a value at 10 GHz measured by the cavity resonator method.
- the dielectric loss tangent of the surface-coated titanium oxide (C) can be calculated using the Bruggeman formula (rule of composition).
- Hydrolysis of the cyanate ester compound (A) can be further suppressed, adhesion with the resin component can be further improved, aggregation of the surface-coated titanium oxide (C) in the resin composition can be more alleviated, and dispersibility can be improved. is further improved, excellent dielectric properties (high dielectric constant and low dielectric loss tangent), and heat resistance are obtained, the total amount (coating amount) of the organic layer and the inorganic oxide layer is the surface coating titanium oxide (C ) with respect to 100% by mass, the total amount is preferably 0.1 to 10% by mass, more preferably 1 to 8% by mass.
- Core particles include titanium monoxide (TiO), dititanium trioxide (Ti 2 O 3 ), titanium dioxide (TiO 2 ), and the like. Among these, titanium dioxide is preferred. Titanium dioxide preferably has a rutile or anatase crystal structure, more preferably a rutile crystal structure.
- the average particle diameter (D50) of the core particles is preferably 0.10-0.45 ⁇ m, more preferably 0.15-0.25 ⁇ m, from the viewpoint of dispersibility.
- the average particle diameter (D50) of core particles is obtained from the average particle diameter of primary particles of single particles.
- the surface-coated titanium oxide (C) is usually obtained by coating the surface of the core particles with an organic layer or an inorganic oxide layer using a surface treatment agent. Further, the surface of the organic layer or inorganic oxide layer coated on the surface of the core particles may be further coated with an organic layer and/or an inorganic oxide layer using a surface treatment agent.
- a surface treatment agent Better compatibility between the cyanate ester compound (A) and the maleimide compound (B), better thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and better dielectric properties during curing A resin composition having properties (high dielectric constant and low dielectric loss tangent) can be obtained, and an insulating layer having a more suitable surface hardness can be obtained. It is preferable to further have an organic layer on the surface of the formed inorganic oxide layer. Coating methods include inorganic and organic treatments. The surface treatment agents may be used singly or in combination of two or more.
- Examples of surface treatment agents used for inorganic treatment include oxoacids (e.g., silicic acid and aluminate), oxoacids of metals such as aluminum, silicon, zirconium, tin, titanium, antimony, zinc, cobalt, and manganese. (eg, sodium silicate and sodium aluminate), oxides, hydroxides, hydrated oxides, and the like.
- the surface-coated titanium oxide (C) obtained by inorganic treatment has an inorganic oxide layer on the surface of titanium oxide particles, the surface of an inorganic oxide layer, or the surface of an organic layer described below.
- Examples of surface treatment agents used for organic treatment include organosilicon compounds such as organosilanes, silane coupling agents, and organopolysiloxanes; organotitanium compounds such as titanium coupling agents; organic acids, polyols, alkanolamines, and the like. An organic substance etc. are mentioned.
- the surface-coated titanium oxide (C) obtained by organic treatment has an organic layer on the surface of the titanium oxide particles, the surface of the organic layer, or the surface of the inorganic oxide layer.
- Organosilanes include, for example, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, octyltrimethoxysilane, decyltrimethoxysilane, 3-chloropropyltriethoxysilane, phenyl and alkoxysilanes such as triethoxysilane and trifluoropropyltrimethoxysilane.
- silane coupling agents include aminosilanes such as 3-aminopropyltriethoxysilane, N-2-(aminoethyl)-3-aminopropyltriethoxysilane, and N-phenyl-3-aminopropyltrimethoxysilane.
- epoxysilanes such as 3-glycidoxypropyltrimethoxysilane and 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane; methacrylsilanes such as 3-(methacryloyloxypropyl)trimethoxysilane; vinylsilanes such as methoxysilane, vinyltriethoxysilane and vinyltrichlorosilane; and mercaptosilanes such as 3-mercaptopropyltrimethoxysilane.
- a silicone oil is preferable because a more uniform organic layer can be formed.
- silicone oils include alkyl silicones, alkyl hydrogen silicones, alkoxy silicones, and modified silicones.
- alkylsilicones include dimethylsilicones.
- Alkyl hydrogen silicones include, for example, methyl hydrogen silicones and ethyl hydrogen silicones.
- the alkoxysilicone is preferably a silicone compound containing an alkoxysilyl group in which the alkoxy group is directly or via a divalent hydrocarbon group bonded to a silicon atom. Examples of such silicone compounds include linear, cyclic, network, and partially branched linear organopolysiloxanes.
- organopolysiloxanes are preferred, and organopolysiloxanes having a molecular structure in which alkoxy groups are directly bonded to the silicone main chain are more preferred.
- Alkoxysilicones include, for example, methoxysilicones and ethoxysilicones.
- modified silicone include amino-modified silicone, epoxy-modified silicone, and mercapto-modified silicone.
- titanium coupling agents examples include isopropyl triisostearoyl titanate, isopropyl dimethacrylisostearoyl titanate, and isopropyltridodecylbenzenesulfonyl titanate.
- organic acids examples include adipic acid, terephthalic acid, lauric acid, myristic acid, palmitic acid, stearic acid, polyhydroxystearic acid, oleic acid, salicylic acid, malic acid, maleic acid, and metal salts thereof. mentioned.
- polyols examples include trimethylolethane, trimethylolpropane, ditrimethylolpropane, trimethylolpropane ethoxylate, and pentaerythritol.
- alkanolamine examples include monoethanolamine, monopropanolamine, diethanolamine, dipropanolamine, triethanolamine, and tripropanolamine.
- a resin composition having properties can be obtained, and an insulating layer having more suitable surface hardness can be obtained.
- It has an inorganic oxide layer on the surface, and the inorganic oxide layer is preferably one or more selected from the group consisting of a layer containing silica, a layer containing zirconia, and a layer containing alumina, and the inorganic oxide layer is more preferably one or more selected from the group consisting of a layer containing silica and a layer containing alumina.
- the surface-coated titanium oxide (C) may have two or more inorganic oxide layers.
- the inorganic oxide layer located closer to the titanium oxide particles can further suppress the hydrolysis of the cyanate ester compound (A) mainly by the titanium oxide particles, which are the core particles.
- the inorganic oxide layer located on the far side from the titanium oxide particles can mainly improve adhesion with the resin component, reduce aggregation of the surface-coated titanium oxide (C) in the resin composition, and improve dispersibility.
- a configuration is preferred.
- the inorganic oxide layer located closer to the core particles is a group consisting of a layer containing silica and a layer containing zirconia.
- the inorganic oxide layer located farther from the core particles is preferably a layer containing alumina, and the inorganic oxide layer located closer to the core particles is a layer containing silica. It is more preferable that the inorganic oxide layer located farther from the core particles is a layer containing alumina.
- the total amount of the inorganic oxide layer is 0 with respect to 100% by mass of the surface-coated titanium oxide (C). .1 to 10% by mass, more preferably 0.3 to 7.5% by mass, still more preferably 0.4 to 5.0% by mass, still more preferably 0.5 to 4.0% by mass.
- the inorganic oxide layer has the effect of suppressing hydrolysis of the cyanate ester compound (A) by titanium oxide, which is the core particle.
- titanium oxide which is the core particle.
- silica, zirconia, and alumina which are inorganic oxides, are hydratable inorganic substances, and therefore have a relatively high water absorption rate among inorganic oxides, and tend to evaporate water easily during reflow. Evaporated water causes hydrolysis of the cyanate ester compound (A).
- the surface-coated titanium oxide (C) preferably has an organic layer on the surface of the inorganic oxide layer.
- the organic layer can further reduce the water absorbency of the titanium oxide and inorganic oxide layers, which are the core particles, and can further suppress the hydrolysis of the cyanate ester compound (A). Therefore, evaporation of moisture from the insulating layer can be suppressed during reflow.
- the organic layer also has the effect of further reducing the aggregation of the surface-coated titanium oxide (C) in the resin composition and further improving the dispersibility.
- the layer is preferably surface-treated with an organosilicon compound.
- the organosilicon compound preferably contains one or more selected from the group consisting of silane coupling agents, organosilanes and organopolysiloxanes.
- the layer having a siloxane structure can further reduce the aggregation of the surface-coated titanium oxide (C) in the resin composition, further improve dispersibility, and reduce the water absorption rate of the laminate due to its excellent water repellency. tends to be possible.
- a silicone oil is preferable because a layer having a more uniform siloxane structure can be formed and the above-described effects can be further exhibited, and among the silicone oils, dimethylsilicone is more preferable.
- a surface treatment agent other than the above may be used as long as the organic layer becomes a layer having a siloxane structure.
- Aggregation of the surface-coating titanium oxide (C) in the resin composition can be further alleviated, and the dispersibility is further improved. , preferably 0.1 to 10% by mass, more preferably 0.5 to 7.5% by mass, still more preferably 0.6 to 6.0% by mass, and even more preferably 0.5% by mass to 7.5% by mass. 7 to 5.0% by mass.
- the coating layer of the surface-coating titanium oxide (C) may have a two-layer structure of an inorganic oxide layer and an organic layer.
- the inorganic oxide layer is preferably one or more selected from the group consisting of a layer containing silica, a layer containing zirconia, and a layer containing alumina.
- a layer containing alumina is more preferable because the catalytic activity of titanium oxide can be further suppressed.
- the organic layer preferably has a siloxane structure because it has excellent heat resistance and chemical stability.
- a surface-coated titanium oxide (C) By using such a surface-coated titanium oxide (C), the hydrolysis of the cyanate ester compound (A) can be further suppressed, the adhesion with the resin component is further improved, and the can further alleviate the aggregation of the surface-coated titanium oxide (C) in, the dispersibility is further improved, the cyanate ester compound (A) and the maleimide compound (B) are more compatible, and at the time of curing A resin composition having even better thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and even better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained.
- An insulating layer having suitable surface hardness is obtained.
- a commercially available product can be used as such a surface-coated titanium oxide (C).
- Commercially available products include, for example, R-22L, R-11P, and R-39 (all trade names, Sakai Chemical Industry Co., Ltd.).
- the inorganic oxide layer located closer to the core particles is a layer containing silica, and then the inorganic oxide layer contains alumina. It is preferable that the organic layer positioned farthest from the core particles is a layer having a siloxane structure.
- the hydrolysis of the cyanate ester compound (A) can be further suppressed, the adhesion with the resin component is further improved, and the can further alleviate the aggregation of the surface-coated titanium oxide (C) in, the dispersibility is further improved, the cyanate ester compound (A) and the maleimide compound (B) are more compatible, and at the time of curing A resin composition having even better thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and even better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained. An insulating layer having suitable surface hardness is obtained.
- a commercially available product can be used as such a surface-coated titanium oxide (C). Examples of commercially available products include CR-63 (trade name, Ishihara Sangyo Co., Ltd.).
- the content of the surface-coated titanium oxide (C) is preferably 50 to 500 parts by mass, preferably 60 to 450 parts by mass, with respect to 100 parts by mass of the total resin solid content in the resin composition, More preferably 70 to 400 parts by mass, and even more preferably 75 to 350 parts by mass.
- the content of the surface-coated titanium oxide (C) may be 300 parts by mass or less, 250 parts by mass or less, or 200 parts by mass or less.
- a resin composition having properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and even better dielectric properties (high dielectric constant and low dielectric loss tangent) is obtained, and furthermore has suitable surface hardness.
- An insulating layer tends to be obtained.
- thermosetting resin or compound Better compatibility with the cyanate ester compound (A) and the maleimide compound (B), better dispersion of the surface-coated titanium oxide (C), and better thermal properties during curing (low thermal expansion coefficient, Moisture absorption heat resistance and high glass transition temperature) and excellent dielectric properties (high dielectric constant and low dielectric loss tangent).
- modified polyphenylene ether compounds, alkenyl-substituted nadimide compounds, oxetane resins, benzoxazine compounds, and one or more thermosetting resins or compounds selected from the group consisting of compounds having a polymerizable unsaturated group hereinafter simply " (also referred to as "thermosetting resin”).
- Thermosetting resins may be used singly or in combination of two or more.
- thermosetting resin As a thermosetting resin, it is more compatible with the cyanate ester compound (A) and the maleimide compound (B), disperses the surface-coated titanium oxide (C) even better, and is even more excellent when cured.
- thermosetting resin is more compatible with the cyanate ester compound (A) and the maleimide compound (B), disperses the surface-coated titanium oxide (C) even more well, and is even more stable when cured. Since a resin composition having excellent thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and dielectric properties (low dielectric loss tangent) can be obtained, the total resin solid content in the resin composition is 100 mass. The total amount is preferably 10 to 70 parts by mass, more preferably 20 to 60 parts by mass, and even more preferably 30 to 50 parts by mass.
- the resin composition of this embodiment may contain an epoxy compound.
- Any known epoxy compound can be appropriately used as long as it is a compound having one or more epoxy groups in one molecule, and the type thereof is not particularly limited.
- the number of epoxy groups in one molecule of the epoxy compound is 1 or more, preferably 2 or more.
- An epoxy compound may be used individually by 1 type or in combination of 2 or more types.
- epoxy compound conventionally known epoxy compounds and epoxy resins can be used.
- epoxy compound conventionally known epoxy compounds and epoxy resins.
- biphenyl aralkyl type epoxy resin naphthalene type epoxy resin, bisnaphthalene type epoxy resin, polyfunctional phenol type epoxy resin, naphthylene ether type epoxy resin, phenol aralkyl type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin.
- xylene novolak type epoxy resin naphthalene skeleton modified novolak type epoxy resin, dicyclopentadiene novolak type epoxy resin, biphenyl novolak type epoxy resin, phenol aralkyl novolac type epoxy resin, naphthol aralkyl novolak type epoxy resin, aralkyl novolak type epoxy resin, fragrance group hydrocarbon formaldehyde type epoxy compound, anthraquinone type epoxy compound, anthracene type epoxy resin, naphthol aralkyl type epoxy compound, dicyclopentadiene type epoxy resin, Zyloc type epoxy compound, bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol A novolak type epoxy resin, phenol type epoxy compound, biphenyl type epoxy resin, aralkyl novolak type epoxy resin, triazine skeleton epoxy compound, triglycidyl isocyanurate, alicyclic epoxy resin,
- a resin composition having a low thermal expansion coefficient, moisture absorption heat resistance, and a high glass transition temperature) and further excellent dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained.
- It preferably contains one or more selected from the group consisting of a resin and a naphthylene ether type epoxy resin, and more preferably contains a naphthalene type epoxy resin.
- naphthalene-type epoxy resin a commercially available product may be used, and examples thereof include EPICLON (registered trademark) EXA-4032-70M and EPICLON (registered trademark) HP-4710 (both trade names, manufactured by DIC Corporation). be done.
- the content of the epoxy compound is preferably 1 to 50 parts by mass, more preferably 5 to 40 parts by mass, and still more preferably 10 to 50 parts by mass with respect to the total 100 parts by mass of the resin solid content in the resin composition. 30 parts by mass.
- the content of the epoxy compound is within the above range, the adhesion and flexibility tend to be more excellent.
- the resin composition of the present embodiment may contain a phenol compound.
- a phenol compound a known compound can be appropriately used as long as it is a compound having two or more phenolic hydroxy groups in one molecule, and the type thereof is not particularly limited.
- a phenol compound may be used individually by 1 type or in combination of 2 or more types.
- phenolic compounds include cresol novolac-type phenolic resins, biphenylaralkyl-type phenolic resins represented by formula (4), naphtholaralkyl-type phenolic resins represented by formula (5), aminotriazine novolac-type phenolic resins, and naphthalene-type phenolic resins.
- cresol novolac type phenol resin preferably one or more selected from the group consisting of biphenyl aralkyl-type phenol resin represented by formula (4) and naphthol aralkyl represented by formula (5) More preferably, one or more selected from the group consisting of type phenol resins.
- each R 4 independently represents a hydrogen atom or a methyl group, and n 4 is an integer of 1-10.
- each R 5 independently represents a hydrogen atom or a methyl group, and n 5 is an integer of 1-10.
- the content of the phenol compound is preferably 1 to 50 parts by mass, more preferably 5 to 40 parts by mass, and still more preferably 10 to 100 parts by mass of the total resin solid content in the resin composition. 30 parts by mass.
- the content of the phenol compound is within the above range, the adhesiveness, flexibility, etc. tend to be excellent.
- the resin composition of the present embodiment may contain a modified polyphenylene ether compound from the viewpoint of further improving the low dielectric loss tangent property of the resin composition of the present embodiment.
- modified of the modified polyphenylene ether compound means that part or all of the terminal of the polyphenylene ether compound is substituted with a reactive functional group such as a carbon-carbon unsaturated double bond.
- polyphenylene ether refers to a compound having a polyphenylene ether skeleton represented by the following general formula (X1).
- modified polyphenylene ether compound a known compound can be used as appropriate, and is not particularly limited, as long as the end of the polyphenylene ether compound is partially or entirely modified. Modified polyphenylene ether compounds may be used singly or in combination of two or more.
- R 1a , R 1b , R 1c , and R 1d each independently represent a hydrogen atom, an alkyl group, an aryl group, an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group, m indicates the number of repeating units and is an integer of 1 or more.
- the substituent containing a carbon-carbon unsaturated double bond includes (i) a substituent represented by the following general formula (X2) and (ii) a substituent represented by the following general formula (X3). .
- R a represents a hydrogen atom or an alkyl group
- * represents a bond
- R x , R y and R z each independently represent a hydrogen atom or an alkyl group (e.g., an alkyl group having 1 to 5 carbon atoms such as a methyl group and an ethyl group); represents an arylene group, p represents an integer of 0 to 10, and * represents a bond.
- an alkyl group e.g., an alkyl group having 1 to 5 carbon atoms such as a methyl group and an ethyl group
- p represents an integer of 0 to 10
- * represents a bond.
- the substituent contained is preferably a substituent represented by general formula (X3).
- Z represents an arylene group.
- the arylene group includes a monocyclic aromatic group such as a phenylene group and a polycyclic aromatic group such as a naphthalene ring.
- hydrogen atoms bonded to aromatic rings in the arylene group may be substituted with functional groups (eg, alkenyl groups, alkynyl groups, formyl groups, alkylcarbonyl groups, alkenylcarbonyl groups, alkynylcarbonyl groups, etc.).
- substituent represented by the general formula (X3) include a substituent represented by the following general formula (X3a) and a substituent represented by the following general formula (X3b).
- the cyanate ester compound (A) and the maleimide compound (B) disperses the surface-coated titanium oxide (C) better, and has better thermal properties (low thermal expansion coefficient) during curing. , moisture absorption heat resistance, and high glass transition temperature) and even more excellent dielectric properties (high dielectric constant and low dielectric loss tangent).
- the surface-coated titanium oxide (C) it is more compatible with the cyanate ester compound (A) and the maleimide compound (B), disperses the surface-coated titanium oxide (C) better, and has better thermal properties (low thermal expansion coefficient) during curing. , moisture absorption heat resistance, and high glass transition temperature) and even more excellent dielectric properties (high dielectric constant and low dielectric loss tangent).
- thermal properties low thermal expansion coefficient
- dielectric properties high dielectric constant and low dielectric loss tangent
- the modified polyphenylene ether compound is more compatible with the cyanate ester compound (A) and the maleimide compound (B), disperses the surface-coated titanium oxide (C) better, and exhibits better thermal properties (low heat) during curing. expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and even more excellent dielectric properties (high dielectric constant and low dielectric loss tangent).
- a compound is preferred.
- -(O-X-O)- is a structure represented by the following general formula (III) or the following general formula (IV)
- -(O-Y)- or -(Y -O)- is a structure represented by the following general formula (V)
- a plurality of -(O-Y)- and/or -(Y-O)- are arranged consecutively, 1
- One type of structure may be arranged, two or more types of structures may be arranged regularly or irregularly, a and b each independently represents an integer of 0 to 100, a and At least one of b is not 0.
- R 1 , R 2 , R 3 , R 7 and R 8 are each independently a halogen atom, an alkyl group having 6 or less carbon atoms (e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.), or phenyl group.
- an alkyl group having 6 or less carbon atoms e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.
- the cyanate ester compound (A) and the maleimide compound (B) disperses the surface-coated titanium oxide (C) even better, and exhibits even better thermal properties during curing
- an alkyl group having 3 or less carbon atoms is preferred, and a methyl group is more preferred.
- R 4 , R 5 and R 6 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms (e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.), or phenyl group.
- an alkyl group having 6 or less carbon atoms e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.
- a hydrogen atom or an alkyl having 6 or less carbon atoms can be obtained because a resin composition having a low thermal expansion coefficient, moisture absorption heat resistance, and a high glass transition temperature) and even better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained.
- the structure represented by the general formula (III) is preferably a structure represented by the following general formula (VI) from the viewpoint of further improving the effects of the present invention.
- R 9 , R 10 , R 11 , R 12 , R 13 , R 14 , R 15 and R 16 each independently represent a hydrogen atom, a halogen atom , an alkyl group having 6 or less carbon atoms (e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.), or represents a phenyl group.
- an alkyl group having 6 or less carbon atoms e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.
- -A- represents a linear, branched or cyclic divalent hydrocarbon group having 20 or less carbon atoms.
- R 9 to R 16 each independently represent a hydrogen atom or a methyl group
- the structure represented by the general formula (IV) is represented by the following general formula (VII ) or (VIII).
- R 11 , R 12 , R 13 and R 14 each represent a hydrogen atom or a methyl group
- -A- is a linear, branched or cyclic two-dimensional group having 20 or less carbon atoms. indicates a valent hydrocarbon group.
- -A- represents a linear, branched or cyclic divalent hydrocarbon group having 20 or less carbon atoms.
- -A- is a methylene group, an ethylidene group, a 1-methylethylidene group, a 1,1-propylidene group, 1, Divalent carbonization of 4-phenylenebis(1-methylethylidene) group, 1,3-phenylenebis(1-methylethylidene) group, phenylmethylene group, naphthylmethylene group, 1-phenylethylidene group, cyclohexylidene group, etc.
- a hydrogen group is mentioned.
- R 17 and R 18 each independently represent a halogen atom, an alkyl group having 6 or less carbon atoms (e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group , isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.) or phenyl group.
- an alkyl group having 6 or less carbon atoms e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group , isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.
- the cyanate ester compound (A) and the maleimide compound (B) disperses the surface-coated titanium oxide (C) even better, and exhibits even better thermal properties during curing
- an alkyl group having 3 or less carbon atoms is more preferred, and a methyl group is even more preferred.
- R 19 and R 20 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms (e.g., methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group, etc.) or phenyl group.
- it is compatible with the cyanate ester compound (A) and the maleimide compound (B) even better, disperses the surface-coated titanium oxide (C) even better, and exhibits even better properties during curing.
- a resin composition having even better thermal properties (low coefficient of thermal expansion, moisture absorption heat resistance, and high glass transition temperature) and even better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained by R
- 17 and R 18 are methyl groups
- R 19 and R 20 are each independently hydrogen atoms or methyl groups.
- the structure represented by the general formula (V) is more preferably a structure represented by the following general formula (IX) or (X) from the viewpoint of further improving the effects of the present invention.
- a and b each independently represent an integer of 0 to 100, but at least one of a and b is not 0.
- a and b are better compatible with the cyanate ester compound (A) and the maleimide compound (B), disperse the surface-coated titanium oxide (C) better, and have better thermal properties during curing. (low coefficient of thermal expansion, heat resistance after moisture absorption, and high glass transition temperature) and even more excellent dielectric properties (high dielectric constant and low dielectric loss tangent). is preferably an integer of , more preferably an integer of 1 or more and 30 or less.
- plural -(Y-O)- may be arranged with one type of structure, and two or more types of The structures may be arranged regularly (eg, alternately) or irregularly (randomly).
- —(O—X—O)— is the general formula (VI), the general formula (VII), or the general formula ( VIII)
- -(O-Y)- is a structure represented by the general formula (IX) or the general formula (X)
- -(Y-O)- is the A structure represented by general formula (IX) or general formula (X) is preferred.
- a and/or b are plural (two or more)
- the structures represented by the general formula (IX) and the general formula (X) are regularly (e.g., alternately) or irregularly ( randomly).
- the modified polyphenylene ether compound may be composed of one type, or may be composed of two or more types having different structures.
- the number average molecular weight is preferably 500 or more and 7000 or less, and preferably 1000 or more and 3000 or less. When the number average molecular weight is 500 or more, stickiness tends to be further suppressed when the resin composition is formed into a coating film. When the number average molecular weight is 7,000 or less, the solubility in solvents tends to be further improved, and when the number average molecular weight is 3,000 or less, the solubility in solvents tends to be further improved.
- modified polyphenylene ether compounds those having a minimum melt viscosity of 50000 Pa ⁇ s or less can be used.
- the minimum melt viscosity is measured using a dynamic viscoelasticity measuring device according to a standard method.
- the minimum melt viscosity is preferably 500 Pa ⁇ s or more and 50000 Pa ⁇ s or less.
- a commercially available product may be used as the modified polyphenylene ether compound.
- Commercially available products include, for example, OPE-2St1200 (in general formula (II), -(O-X-O)- is a structure represented by general formula (VI), -(O-Y)- and - (YO)- is a polymer of the structure of general formula (IX)), and OPE-2St2200 (in general formula (II), -(O-X-O)- is general formula (VI) and -(O-Y)- and -(Y-O)- are polymerized structures of general formula (IX)) (above, trade name, Mitsubishi Gas Chemical Co., Ltd.) is mentioned.
- the modified polyphenylene ether compound can be prepared by a known method.
- a method for preparing a modified polyphenylene ether compound terminally modified with a substituent represented by general formula (X2) or general formula (X3) the hydrogen atom of the terminal phenolic hydroxy group is replaced with an alkali metal such as sodium or potassium.
- a method of reacting an atom-substituted polyphenylene ether compound with a compound represented by general formula (X2-1) or general formula (X3-1) may be mentioned. More details include the method described in JP-A-2017-128718.
- X represents a halogen atom
- R a has the same definition as R a in general formula (X2).
- X represents a halogen atom
- R x , R y , R z , Z and p are respectively R x , R y , R z , Z and Synonymous with p.
- the preparation method (manufacturing method) of the modified polyphenylene ether compound represented by the general formula (II) is not particularly limited. It can be produced by a step of obtaining a phenylene ether oligomer (oxidative coupling step) and a step of vinylbenzyl etherifying the terminal phenolic hydroxy group of the resulting bifunctional phenylene ether oligomer (vinylbenzyl etherification step).
- a bifunctional phenol compound, a monofunctional phenol compound, and a catalyst are dissolved in a solvent, and oxygen is blown into the solution under heating and stirring to obtain a bifunctional phenylene ether oligomer.
- the bifunctional phenol compound is not particularly limited, and examples thereof include 2,2′,3,3′,5,5′-hexamethyl-(1,1′-biphenol)-4,4′-diol, At least one selected from the group consisting of 4'-methylenebis(2,6-dimethylphenol), 4,4'-dihydroxyphenylmethane, and 4,4'-dihydroxy-2,2'-diphenylpropane .
- the monofunctional phenol compound is not particularly limited and includes, for example, 2,6-dimethylphenol and/or 2,3,6-trimethylphenol.
- the catalyst is not particularly limited. '-di-t-butylethylenediamine, pyridine, N,N,N',N'-tetramethylethylenediamine, piperidine, imidazole, etc.), and these may be used alone or in combination of two or more. can be used.
- the solvent is not particularly limited, and examples thereof include at least one selected from the group consisting of toluene, methanol, methyl ethyl ketone, and xylene.
- vinylbenzyl etherification step for example, the bifunctional phenylene ether oligomer obtained in the oxidative coupling step and vinylbenzyl chloride are dissolved in a solvent, and reacted by adding diluent under heating and stirring, and then the resin is removed. It can be manufactured by solidifying.
- Vinylbenzyl chloride is not particularly limited, and examples thereof include at least one selected from the group consisting of o-vinylbenzyl chloride, m-vinylbenzyl chloride, and p-vinylbenzyl chloride.
- the base is not particularly limited, and includes, for example, at least one selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium methoxide, and sodium ethoxide.
- an acid may be used to neutralize the base remaining after the reaction, and the acid is not particularly limited and includes, for example, hydrochloric acid, sulfuric acid, phosphoric acid, boric acid, and nitric acid. At least one selected from the group is included.
- the solvent is not particularly limited, and examples thereof include at least one selected from the group consisting of toluene, xylene, acetone, methylethylketone, methylisobutylketone, dimethylformamide, dimethylacetamide, methylene chloride, and chloroform.
- Methods for solidifying the resin include, for example, a method of evaporating the solvent to dryness, a method of mixing the reaction solution with a poor solvent and reprecipitating, and the like.
- the content of the modified polyphenylene ether compound is preferably 1 to 50 parts by mass, more preferably 5 to 40 parts by mass, and still more preferably 100 parts by mass of the total resin solid content in the resin composition. 10 to 30 parts by mass.
- the content of the modified polyphenylene ether compound is within the above range, the low dielectric loss tangent property and reactivity tend to be further improved.
- the resin composition of this embodiment may contain an alkenyl-substituted nadimide compound.
- the alkenyl-substituted nadimide compound is not particularly limited as long as it is a compound having one or more alkenyl-substituted nadimide groups in one molecule.
- the alkenyl-substituted nadimide compounds may be used singly or in combination of two or more.
- alkenyl-substituted nadimide compounds include compounds represented by the following formula (2d).
- each R 1 independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms (eg, a methyl group or an ethyl group), and R 2 is an alkylene group having 1 to 6 carbon atoms. group, phenylene group, biphenylene group, naphthylene group, or a group represented by formula (6) or formula (7).
- R3 represents a methylene group, isopropylidene group, CO, O, S or SO2 .
- each R 4 independently represents an alkylene group having 1 to 4 carbon atoms or a cycloalkylene group having 5 to 8 carbon atoms.
- alkenyl-substituted nadimide compound represented by formula (2d) a commercially available product or a product manufactured according to a known method may be used.
- Commercially available products include BANI-M and BANI-X (both trade names, Maruzen Petrochemical Co., Ltd.).
- the content of the alkenyl-substituted nadimide compound is preferably 1 to 50 parts by mass, more preferably 5 to 40 parts by mass, and still more preferably 100 parts by mass of the total resin solid content in the resin composition. 10 to 30 parts by mass.
- the content of the alkenyl-substituted nadimide compound is within the above range, the adhesiveness, heat resistance, etc. tend to be excellent.
- the resin composition of the present embodiment may contain an oxetane resin.
- the oxetane resin is not particularly limited, and generally known ones can be used. Oxetane resins may be used singly or in combination of two or more.
- oxetane resins include oxetane, 2-methyloxetane, 2,2-dimethyloxetane, 3-methyloxetane, alkyloxetane such as 3,3-dimethyloxetane, 3-methyl-3-methoxymethyloxetane, 3,3- -di(trifluoromethyl)perfluorooxetane, 2-chloromethyloxetane, 3,3-bis(chloromethyl)oxetane, biphenyl type oxetane, OXT-101 (trade name, Toagosei Co., Ltd.), and OXT-121 (trade name, Toagosei Co., Ltd.) and the like.
- OXT-101 trade name, Toagosei Co., Ltd.
- OXT-121 trade name, Toagosei Co., Ltd.
- the content of the oxetane resin is preferably from 1 to 50 parts by mass, more preferably from 5 to 40 parts by mass, and still more preferably from 10 to 100 parts by mass, based on the total 100 parts by mass of the resin solid content in the resin composition. 30 parts by mass.
- the content of the oxetane resin is within the above range, the adhesiveness, flexibility, etc. tend to be excellent.
- the resin composition of this embodiment may contain a benzoxazine compound.
- the benzoxazine compound is not particularly limited as long as it is a compound having two or more dihydrobenzoxazine rings in one molecule, and generally known compounds can be used.
- a benzoxazine compound may be used individually by 1 type or in combination of 2 or more types.
- benzoxazine compounds include bisphenol A-type benzoxazine BA-BXZ, bisphenol F-type benzoxazine BF-BXZ, and bisphenol S-type benzoxazine BS-BXZ (trade names, Konishi Chemical Industry Co., Ltd.). mentioned.
- the content of the benzoxazine compound is preferably 1 to 50 parts by mass, more preferably 5 to 40 parts by mass, and still more preferably 10 parts by mass with respect to the total 100 parts by mass of the resin solid content in the resin composition. ⁇ 30 parts by mass.
- the content of the benzoxazine compound is within the above range, the adhesiveness, flexibility, etc. tend to be excellent.
- the resin composition of the present embodiment may contain a compound having a polymerizable unsaturated group.
- the compound having a polymerizable unsaturated group is not particularly limited, and generally known compounds can be used.
- a compound having a polymerizable unsaturated group may be used alone or in combination of two or more.
- Examples of compounds having a polymerizable unsaturated group include vinyl compounds such as ethylene, propylene, styrene, divinylbenzene, and divinylbiphenyl; methyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, polypropylene glycol di(meth)acrylate, trimethylolpropane di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol hexa(meth)acrylate, etc. monohydric or polyhydric alcohol (meth)acrylates; epoxy (meth)acrylates such as bisphenol A type epoxy (meth)acrylate and bisphenol F type epoxy (meth)acrylate; and benzocyclobutene resins.
- vinyl compounds such as ethylene, propylene, styrene, divinylbenzen
- the content of the compound having a polymerizable unsaturated group is preferably 1 to 50 parts by mass, more preferably 5 to 40 parts by mass, with respect to the total 100 parts by mass of the resin solid content in the resin composition. Yes, more preferably 10 to 30 parts by mass.
- the content of the compound having a polymerizable unsaturated group is within the above range, the adhesiveness, flexibility, etc. tend to be excellent.
- the resin composition of the present embodiment has better dispersibility with the surface-coated titanium oxide (C) in the resin composition containing the cyanate ester compound (A) and the maleimide compound (B), and cures. Occasionally, a resin composition having better thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained, so surface coating oxidation It is preferable to further contain a filler different from titanium (C).
- the filler is not particularly limited as long as it is different from the surface-coated titanium oxide (C). You may use a filler individually by 1 type or in combination of 2 or more types.
- the average particle size (D50) of the filler is preferably 0.10-10.0 ⁇ m, more preferably 0.30-5.0 ⁇ m.
- the resin composition containing the cyanate ester compound (A) and the maleimide compound (B) exhibits even better dispersibility with the surface-coated titanium oxide (C).
- a resin composition having even better thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and even better dielectric properties (high dielectric constant and low dielectric loss tangent) when cured is obtained. tend to be
- the average particle size (D50) of the filler is calculated in the same manner as the average particle size (D50) of the surface-coated titanium oxide (C).
- fillers include silica, silicon compounds (e.g., white carbon), metal oxides (e.g., alumina, titanium white, strontium titanate (SrTiO 3 ), calcium titanate (CaTiO 3 ), surface-coated titanium oxide, Titanium oxide ( TiO2 ) different from (C), MgSiO4 , MgTiO3 , ZnTiO3 , ZnTiO4 , CaTiO3 , SrTiO3 , SrZrO3 , BaTi2O5 , BaTi4O9 , Ba2Ti9O20 , Ba(Ti , Sn ) 9O20 , ZrTiO4 , (Zr , Sn) TiO4 , BaNd2Ti5O14 , BaSmTiO14 , Bi2O3 -BaO- Nd2O3 - TiO2 , La2Ti2 O7 , barium titanate (
- molybdic acid zinc molybdate such as ZnMoO4 and Zn3Mo2O9) , ammonium molybdate, sodium molybdate, potassium molybdate, calcium molybdate, molybdenum disulfide , molybdenum trioxide, molybdenum hydrate, ( NH4 ) Zn2Mo2O9 . ( H3O ), etc.
- metal nitrides e.g., boron nitride, silicon nitride, aluminum nitride, etc.
- metal sulfates e.g., barium sulfate, etc.
- metals Hydroxides e.g., aluminum hydroxide, heat-treated aluminum hydroxide (e.g., heat-treated aluminum hydroxide to reduce some of the water of crystallization), boehmite, magnesium hydroxide, etc.
- zinc compounds zinc borate, zinc stannate, etc.
- the filler has even better dispersibility with the surface-coated titanium oxide (C) in the resin composition containing the cyanate ester compound (A) and the maleimide compound (B), and cures.
- a resin composition having even better thermal properties (low coefficient of thermal expansion, moisture absorption heat resistance, and high glass transition temperature) and even better dielectric properties (high dielectric constant and low dielectric loss tangent) can be obtained.
- silica examples include natural silica, fused silica, synthetic silica, fumed silica, and hollow silica. These silicas are used individually by 1 type or in combination of 2 or more types. Among these, at least one selected from the group consisting of fused silica and hollow silica is preferable because it has a low coefficient of thermal expansion and excellent dispersibility in the resin composition.
- silica commercially available products may be used, for example, SC2050-MB, SC5050-MOB, SC2500-SQ, SC4500-SQ, and SC5050-MOB (trade names, Admatechs Co., Ltd.); SFP-130MC (trade name, Denka Co., Ltd.).
- the filler may be a surface-treated filler in which an inorganic oxide is formed on at least part of the surface of filler core particles.
- examples of such a filler include surface-treated molybdenum compound particles (supported type) in which an inorganic oxide is formed on at least a part of the surface of a core particle made of a molybdenum compound.
- the inorganic oxide may be applied to at least part of the surfaces of the filler core particles.
- the inorganic oxide may be partially applied to the surface of the filler core particles, or may be applied so as to cover the entire surface of the filler core particles.
- the inorganic oxide is uniformly applied so as to cover the entire surface of the filler core particles, that is, the surfaces of the filler core particles are coated with the inorganic oxide. It is preferably formed uniformly.
- the inorganic oxide one having excellent heat resistance is preferable, and the type thereof is not particularly limited, but a metal oxide is more preferable.
- metal oxides include SiO2 , Al2O3 , TiO2 , ZnO, In2O3 , SnO2 , NiO, CoO, V2O5 , CuO, MgO , and ZrO2 . These can be used individually by 1 type or in combination of 2 or more types as appropriate. Among these, 1 selected from the group consisting of silica (SiO 2 ), titania (TiO 2 ), alumina (Al 2 O 3 ), and zirconia (ZrO 2 ) in terms of heat resistance, insulating properties, cost, etc. More than one species is preferred, with silica being more preferred.
- the thickness of the inorganic oxide on the surface can be appropriately set according to the desired performance, and is not particularly limited.
- the thickness is preferably 3 to 500 nm, since a uniform inorganic oxide film can be formed, the adhesion to the filler core particles is better, and the water absorption of the resin composition can be further suppressed. It is preferably 5 to 200 nm, more preferably 10 to 100 nm.
- molybdenum compound particles are obtained by surface-treating them with a silane coupling agent, or the surface is surface-treated by a method such as a sol-gel method or a liquid phase deposition method. Examples include those obtained by treatment with inorganic oxides.
- an inorganic oxide is applied to at least part or all of the surface of the core particles made of a molybdenum compound, that is, at least part or all of the outer periphery of the core particles.
- silica is added as an inorganic oxide to at least part of the surface or all of the surface of the core particles made of the molybdenum compound, i.e., at least part of or all of the outer periphery of the core particles. More preferably.
- the core particles made of a molybdenum compound are more preferably at least one selected from the group consisting of molybdic acid, zinc molybdate, and zinc ammonium molybdate hydrate, more preferably zinc molybdate.
- the average particle diameter (D50) of the surface-treated molybdenum compound particles is preferably 0.1 to 10 ⁇ m, more preferably 0.5 to 8 ⁇ m, and still more preferably, from the viewpoint of dispersibility in the resin composition. 1 to 4 ⁇ m, and even more preferably 1 to 3 ⁇ m.
- the average particle size (D50) of the surface-treated molybdenum compound particles is calculated in the same manner as the average particle size (D50) of the surface-coated titanium oxide (C) described above.
- Core particles made of a molybdenum compound can be produced by various known methods such as pulverization and granulation, and the production method is not particularly limited. Moreover, you may use the commercial item.
- the method for producing the surface-treated molybdenum compound particles is not particularly limited, and examples thereof include a sol-gel method, a liquid phase deposition method, an immersion coating method, a spray coating method, a printing method, an electroless plating method, a sputtering method, a vapor deposition method, and an ion plating method.
- Surface-treated molybdenum compound particles can be obtained by applying an inorganic oxide or its precursor to the surface of a core particle made of a molybdenum compound by appropriately adopting various known techniques such as a method and a CVD method.
- the method of applying the inorganic oxide or its precursor to the surface of the core particles made of the molybdenum compound may be either a wet method or a dry method.
- a molybdenum compound (core particles) is dispersed in an alcohol solution in which a metal alkoxide such as silicon alkoxide (alkoxysilane) or aluminum alkoxide is dissolved, and then mixed with water while stirring.
- a mixed solution of alcohol and a catalyst is added dropwise to hydrolyze the alkoxide to form a film of silicon oxide, aluminum oxide, or the like as a low refractive index film on the surface of the compound. , vacuum drying, followed by heat treatment.
- a molybdenum compound (core particles) is dispersed in an alcohol solution in which a metal alkoxide such as silicon alkoxide or aluminum alkoxide is dissolved, and mixed under high temperature and low pressure to form the compound surface.
- a metal alkoxide such as silicon alkoxide or aluminum alkoxide
- a method of forming a film of silicon oxide, aluminum oxide, or the like, then vacuum-drying the obtained powder, and pulverizing the powder may be used.
- surface-treated molybdenum compound particles having a coating of metal oxide such as silica or alumina on the surface of the molybdenum compound can be obtained.
- the content of the filler has even better dispersibility with the surface-coated titanium oxide (C). Further excellent thermal properties (low thermal expansion coefficient, moisture absorption heat resistance, and high glass transition temperature) and dielectric properties (low dielectric loss tangent) are obtained, so the total resin solid content in the resin composition It is preferably 50 to 300 parts by mass, preferably 70 to 200 parts by mass, and more preferably 100 to 150 parts by mass with respect to 100 parts by mass. When two or more kinds of fillers are included, the total amount should be within the above range.
- the surface-coated titanium oxide (C) and the filler are preferably contained in a volume ratio (surface-coated titanium oxide (C):filler) in the range of 15:85 to 85:15, preferably 20:80.
- a range of ⁇ 80:20 is more preferred, and a range of 25:75 to 75:25 is even more preferred.
- the volume ratio is within the above range, the cyanate ester compound (A) and the maleimide compound (B) are better compatible, and the surface-coated titanium oxide (C) and the filler are better dispersed.
- the surface-coated titanium oxide (C) and the filler are less likely to be unevenly distributed or aggregated, so that the hydrolysis of the cyanate ester compound by titanium oxide is further suppressed, resulting in a more excellent An insulating layer having moisture absorption and heat resistance can be obtained.
- the thermal expansion coefficient of the insulating layer can be suitably controlled, and a dielectric path can be efficiently formed in the insulating layer. Therefore, it tends to be possible to suitably obtain an insulating layer having excellent moisture absorption and heat resistance, a low coefficient of thermal expansion, a high dielectric constant and a low dielectric loss tangent.
- the resin composition of the present embodiment it is possible to reduce the size of the circuit and increase the capacity of the capacitor, which can contribute to the reduction of the size of high-frequency electrical components.
- a filler include titanium oxide ( TiO2 ) different from the surface-coated titanium oxide (C), MgSiO4 , MgTiO3 , ZnTiO3, ZnTiO4 , CaTiO3 , SrTiO3 , SrZrO3 , BaTi2O .
- the resin composition of this embodiment may further contain a silane coupling agent.
- a silane coupling agent By containing a silane coupling agent, the resin composition further improves the dispersibility of the surface-coated titanium oxide (C) in the resin composition and the optional filler to be contained in the resin composition. There is a tendency for the adhesive strength between each component to be incorporated and the substrate to be described later to be further improved.
- Silane coupling agents may be used alone or in combination of two or more.
- the silane coupling agent is not particularly limited, and silane coupling agents generally used for surface treatment of inorganic substances can be used.
- aminosilane compounds e.g., 3-aminopropyltriethoxysilane, N- ⁇ -(aminoethyl)- ⁇ -aminopropyltrimethoxysilane, etc.
- epoxysilane compounds e.g., 3-glycidoxypropyltrimethoxysilane, silane, etc.
- acrylsilane compounds eg, ⁇ -acryloxypropyltrimethoxysilane, etc.
- cationic silane compounds eg, N- ⁇ -(N-vinylbenzylaminoethyl)- ⁇ -aminopropyltrimethoxysilane, hydrochloride, etc.
- styrylsilane-based compounds e.g., phenylsilane-based compounds, and the like.
- a silane coupling agent is used individually by 1 type or in combination of 2 or more types.
- the silane coupling agent is preferably one or more selected from the group consisting of epoxysilane compounds and styrylsilane compounds.
- epoxysilane compounds include KBM-403, KBM-303, KBM-402, and KBE-403 (all trade names, Shin-Etsu Chemical Co., Ltd.).
- styrylsilane compounds include KBM-1403 (trade name, Shin-Etsu Chemical Co., Ltd.).
- the content of the silane coupling agent is not particularly limited, but may be 0.1 to 5.0 parts by mass with respect to the total 100 parts by mass of the resin solid content in the resin composition.
- the resin composition of this embodiment may further contain a wetting and dispersing agent.
- a wetting and dispersing agent By containing a wetting and dispersing agent, the resin composition tends to further improve the dispersibility of the filler.
- Wetting and dispersing agents may be used singly or in combination of two or more.
- any known dispersing agent used for dispersing fillers may be used.
- 2152, 2155, W996, W9010, and W903 all trade names, BYK-Chemie Japan Co., Ltd.).
- the content of the wetting and dispersing agent is not particularly limited, but is preferably 0.5 parts by mass or more and 10 parts by mass or less with respect to the total 100 parts by mass of the resin solid content in the resin composition.
- the resin composition of this embodiment may further contain a curing accelerator.
- a hardening accelerator may be used individually by 1 type or in combination of 2 or more types.
- Curing accelerators include, for example, imidazoles such as triphenylimidazole (e.g., 2,4,5-triphenylimidazole); benzoyl peroxide, lauroyl peroxide, acetyl peroxide, parachlorobenzoyl peroxide, di-tert -Organic peroxides such as butyl-di-perphthalate; azo compounds such as azobisnitrile; N,N-dimethylbenzylamine, N,N-dimethylaniline, N,N-dimethyltoluidine, 2-N-ethylani tertiary amines such as linoethanol, tri-n-butylamine, pyridine, quinoline, N-methylmorpholine, triethanolamine, triethylenediamine, tetramethylbutanediamine, N-methylpiperidine; phenol, xylenol, cresol, resorcinol, phenols such as catechol;
- the content of the curing accelerator is not particularly limited, it is preferably 0.01 to 5.0 parts by mass with respect to the total 100 parts by mass of the resin solid content in the resin composition.
- the resin composition of this embodiment may further contain a solvent.
- a solvent By containing a solvent, the resin composition tends to have a lower viscosity during the preparation of the resin composition, further improved handleability, and further improved impregnation into the substrate.
- a solvent may be used individually by 1 type or in combination of 2 or more types.
- the solvent is not particularly limited as long as it can dissolve part or all of each component in the resin composition.
- examples thereof include ketones (acetone, methyl ethyl ketone, etc.), aromatic hydrocarbons (eg, toluene, xylene, etc.), amides (eg, dimethylformaldehyde, etc.), propylene glycol monomethyl ether and acetate thereof.
- the resin composition of the present embodiment may contain components other than those described above as long as the desired properties are not impaired.
- flame retardant compounds include bromine compounds such as 4,4'-dibromobiphenyl, phosphate esters, melamine phosphate, nitrogen-containing compounds such as melamine and benzoguanamine, and silicon compounds.
- various additives include ultraviolet absorbers, antioxidants, photopolymerization initiators, fluorescent brighteners, photosensitizers, dyes, pigments, thickeners, lubricants, antifoaming agents, dispersants, and leveling agents. (surface modifiers), brighteners, polymerization inhibitors, and the like.
- the method for producing the resin composition of the present embodiment is not particularly limited. and a method of mixing the components that may be optionally contained and stirring them sufficiently.
- known treatments such as stirring, mixing, and kneading treatment can be performed.
- a stirring and dispersing treatment using a stirring tank equipped with a stirrer having an appropriate stirring capacity, the surface-coated titanium oxide (C) in the resin composition and the filling blended as necessary It is possible to improve the dispersibility of the material.
- the above stirring, mixing, and kneading treatments can be appropriately performed using, for example, a device for mixing such as a ball mill or bead mill, or a known device such as a revolution or rotation type mixing device.
- a solvent can be used as necessary to prepare a resin varnish.
- the type of solvent is not particularly limited as long as it can dissolve the resin in the resin composition. Specific examples thereof are as described above.
- Examples of the resin composition of the present embodiment include cured products, prepregs, film-like underfill materials, resin sheets, laminates, build-up materials, non-conductive films, metal foil-clad laminates, printed wiring boards, and fiber reinforced It can be suitably used as a raw material for composite materials or in the manufacture of semiconductor devices. These will be described below.
- a cured product is obtained by curing the resin composition of the present embodiment.
- the resin composition of the present embodiment is melted or dissolved in a solvent, poured into a mold, and cured under normal conditions using heat, light, or the like. can.
- the curing temperature is preferably in the range of 120 to 300° C. from the viewpoint of efficient curing and prevention of deterioration of the resulting cured product.
- the prepreg of the present embodiment includes a substrate and the resin composition of the present embodiment impregnated or applied to the substrate.
- the resin composition of the present embodiment for example, uncured state (A stage)
- a stage uncured state
- the resin composition of the present embodiment is impregnated or applied to a substrate, and then dried at 120 to 220 ° C. for about 2 to 15 minutes. It is obtained by semi-curing (to B-stage) by a method or the like.
- the amount of the resin composition (including the cured product of the resin composition) attached to the substrate is preferably in the range of 20 to 99% by mass.
- the semi-cured state (B stage) means that each component contained in the resin composition has not actively started to react (cured), but the resin composition is in a dry state, that is, to the extent that it is not sticky. , refers to the state in which the solvent is volatilized by heating, and also includes the state in which the solvent is volatilized without curing without heating.
- the minimum melt viscosity in the semi-cured state (B stage) is usually 20,000 Pa ⁇ s or less.
- the lower limit of the lowest melt viscosity is, for example, 10 Pa ⁇ s or more.
- the minimum melt viscosity is measured by the following method. That is, 1 g of resin powder collected from the resin composition is used as a sample, and the minimum melt viscosity is measured with a rheometer (ARES-G2 (trade name), TA Instruments).
- RATS-G2 trade name
- the base material is not particularly limited as long as it is a base material used for various printed wiring board materials.
- Materials for the substrate include, for example, glass fiber (e.g., E-glass, D-glass, L-glass, S-glass, T-glass, Q-glass, UN-glass, and NE-glass), glass.
- Inorganic fibers other than fibers (eg, quartz) and organic fibers (eg, polyimide, polyamide, polyester, liquid crystal polyester, polytetrafluoroethylene, etc.) can be used.
- the form of the substrate is not particularly limited, and includes woven fabrics, nonwoven fabrics, rovings, chopped strand mats, surfacing mats, and the like. These substrates may be used alone or in combination of two or more.
- woven fabrics subjected to super-opening treatment and stuffing treatment are preferable, and from the viewpoint of moisture absorption and heat resistance, silane coupling such as epoxysilane treatment and aminosilane treatment is performed.
- a woven glass fabric surface-treated with an agent or the like is preferable.
- At least one selected from the group consisting of glass fibers such as E-glass, L-glass, NE-glass, and Q-glass is preferable from the viewpoint of having excellent dielectric properties.
- the resin sheet of this embodiment contains the resin composition of this embodiment.
- the resin sheet may be a support-attached resin sheet including a support and a layer formed from the resin composition of the present embodiment disposed on the surface of the support.
- the resin sheet can be used as a build-up film or dry film solder resist.
- the method for producing the resin sheet is not particularly limited, but for example, a method of obtaining a resin sheet by applying (coating) a solution obtained by dissolving the resin composition of the present embodiment in a solvent onto a support and drying the solution is mentioned. be done.
- the support examples include polyethylene films, polypropylene films, polycarbonate films, polyethylene terephthalate films, ethylenetetrafluoroethylene copolymer films, and release films obtained by applying a release agent to the surface of these films, polyimide films, and the like.
- examples include organic film substrates, conductor foils such as copper foil and aluminum foil, and plate-like substrates such as glass plates, SUS plates, and FRP, but are not particularly limited.
- Examples of the coating method include a method in which a solution obtained by dissolving the resin composition of the present embodiment in a solvent is applied onto a support using a bar coater, a die coater, a doctor blade, a baker applicator, or the like. be done. Further, after drying, a single-layer sheet (resin sheet) can be obtained by peeling or etching the support from the support-attached resin sheet in which the support and the resin composition are laminated. A solution obtained by dissolving the resin composition of the present embodiment in a solvent is supplied into a mold having a sheet-like cavity and dried to form a sheet. Layer sheets (resin sheets) can also be obtained.
- the drying conditions for removing the solvent are not particularly limited. From the viewpoint of suppressing the progress of curing, the temperature is preferably 20 to 200° C. for 1 to 90 minutes.
- the resin composition in the single-layer sheet or the resin sheet with support, can be used in an uncured state by simply drying the solvent, or can be used in a semi-cured (B-staged) state as necessary. can also be used.
- the thickness of the resin layer of the single-layer sheet or the resin sheet with a support according to the present embodiment can be adjusted by adjusting the concentration of the solution of the resin composition of the present embodiment and the coating thickness, and is not particularly limited. The thickness is preferably 0.1 to 500 ⁇ m from the viewpoint that the solvent is sometimes easily removed.
- the laminate of the present embodiment contains one or more selected from the group consisting of the prepreg and resin sheet of the present embodiment.
- the resin composition used for each prepreg and resin sheet may be the same or different.
- the resin composition used for them may be the same or different.
- one or more selected from the group consisting of prepregs and resin sheets may be in a semi-cured state (B stage) or in a completely cured state (C stage). .
- the metal-foil-clad laminate of the present embodiment includes the laminate of the present embodiment and metal foil disposed on one side or both sides of the laminate.
- the metal foil-clad laminate may include at least one sheet of the prepreg of the present embodiment and a metal foil laminated on one side or both sides of the prepreg.
- the metal foil-clad laminate may include at least one resin sheet of the present embodiment and a metal foil laminated on one side or both sides of the resin sheet.
- the resin composition used for each prepreg and resin sheet may be the same or different.
- the compositions may be the same or different.
- one or more selected from the group consisting of prepregs and resin sheets may be in a semi-cured state or in a completely cured state.
- one or more metal foils selected from the group consisting of the prepreg of the present embodiment and the resin sheet of the present embodiment are laminated. It is preferable that a metal foil is laminated so as to be in contact with one or more surfaces selected from the group consisting of the resin sheets of the present embodiment.
- a metal foil is laminated so as to be in contact with one or more surfaces selected from the group consisting of prepregs and resin sheets includes a layer such as an adhesive layer between the prepreg or resin sheet and the metal foil. Instead, it means that the prepreg or resin sheet and the metal foil are in direct contact. This tends to increase the metal foil peel strength of the metal foil-clad laminate and improve the insulation reliability of the printed wiring board.
- the metal foil-clad laminate of the present embodiment includes one or more prepregs and/or resin sheets according to the present embodiment stacked and metal foils disposed on one or both sides of the prepreg and/or resin sheet.
- a method for producing the metal foil-clad laminate of the present embodiment for example, one or more prepregs and/or resin sheets of the present embodiment are stacked, a metal foil is placed on one side or both sides of the stack, and laminate molding is performed. be done.
- the molding method include methods commonly used for molding laminates and multilayer boards for printed wiring boards, and more specifically, using a multistage press machine, a multistage vacuum press machine, a continuous molding machine, an autoclave molding machine, and the like. Then, there is a method of laminate molding at a temperature of about 180 to 350° C., a heating time of about 100 to 300 minutes, and a surface pressure of about 20 to 100 kgf/cm 2 .
- a multilayer board can also be obtained by combining the prepreg and/or resin sheet of the present embodiment with a wiring board for an inner layer, which is separately produced, and performing lamination molding.
- a method for producing a multilayer board for example, a copper foil having a thickness of about 35 ⁇ m is placed on both sides of one or more stacked prepregs and/or resin sheets of the present embodiment, and laminated by the above molding method to form a copper After forming the foil-clad laminate, an inner layer circuit is formed, the circuit is subjected to blackening treatment to form an inner layer circuit board, and then this inner layer circuit board is combined with the prepreg and/or resin sheet of the present embodiment.
- a copper foil is further arranged as the outermost layer, and laminate molding is performed under the above conditions, preferably under vacuum, to produce a multilayer board.
- the metal foil-clad laminate of this embodiment can be suitably used as a printed wiring board.
- the metal foil is not particularly limited, and includes gold foil, silver foil, copper foil, tin foil, nickel foil, aluminum foil, and the like. Among them, copper foil is preferable.
- the copper foil is not particularly limited as long as it is generally used as a printed wiring board material, and examples thereof include rolled copper foil, electrolytic copper foil, and other copper foils. Among them, electrolytic copper foil is preferable from the viewpoint of copper foil peel strength and formability of fine wiring.
- the thickness of the copper foil is not particularly limited, and may be approximately 1.5 to 70 ⁇ m.
- the printed wiring board of the present embodiment has an insulating layer and conductor layers disposed on one or both sides of the insulating layer, and the insulating layer contains a cured product of the resin composition of the present embodiment.
- the insulating layer preferably includes at least one of a layer formed from the resin composition of the present embodiment (layer containing a cured product) and a layer formed from a prepreg (layer containing a cured product).
- Such a printed wiring board can be manufactured by a conventional method, and the manufacturing method is not particularly limited. For example, it can be manufactured using the metal foil-clad laminate described above. An example of a method for manufacturing a printed wiring board is shown below.
- the surface of the metal foil-clad laminate is etched to form an inner layer circuit, thereby producing an inner layer substrate.
- the surface of the inner layer circuit of this inner layer substrate is subjected to a surface treatment to increase the adhesive strength as necessary, and then the required number of prepregs are laminated on the surface of the inner layer circuit, and a metal foil for the outer layer circuit is laminated on the outside. Then, heat and pressurize to integrally mold. In this manner, a multilayer laminate is produced in which an insulating layer composed of the substrate and the cured product of the resin composition of the present embodiment is formed between the inner layer circuit and the metal foil for the outer layer circuit.
- a plated metal film is formed on the walls of the holes for conducting the inner layer circuit and the metal foil for the outer layer circuit, and further the outer layer circuit.
- a printed wiring board is manufactured by etching the metal foil for the purpose to form an outer layer circuit.
- the printed wiring board obtained in the above production example has an insulating layer and a conductor layer formed on the surface of the insulating layer, and the insulating layer contains a cured product of the resin composition according to the present embodiment.
- the prepreg according to the present embodiment including the base material and the cured product of the resin composition of the present embodiment impregnated or applied thereto
- the layer of the resin composition of the metal foil-clad laminate of the present embodiment is composed of the insulating layer containing the cured product of the resin composition of the present embodiment.
- a semiconductor device can be manufactured by mounting a semiconductor chip on the conductive portion of the printed wiring board of the present embodiment.
- the conductive portion is a portion of the multilayer printed wiring board that transmits an electric signal, and the portion may be a surface or an embedded portion.
- the semiconductor chip is not particularly limited as long as it is an electric circuit element made of a semiconductor.
- the method of mounting a semiconductor chip when manufacturing a semiconductor device is not particularly limited as long as the semiconductor chip functions effectively.
- (BBUL) mounting method anisotropic conductive film (ACF) mounting method, non-conductive film (NCF) mounting method, and the like.
- the average particle size (D50) of the surface-coated titanium oxide and filler (fused spherical silica) was measured using a laser diffraction/scattering particle size distribution analyzer (Microtrac MT3300EXII (trade name), Microtrac Bell Co., Ltd.). was calculated by measuring the particle size distribution by a laser diffraction/scattering method under the following measurement conditions.
- Measurement conditions for laser diffraction/scattering particle size distribution analyzer (Surface coated titanium oxide) Solvent: methyl ethyl ketone, solvent refractive index: 1.33, particle refractive index: 2.72, transmittance: 85 ⁇ 5%.
- (filler) Solvent: methyl ethyl ketone, solvent refractive index: 1.33, particle refractive index: 1.45 (fused spherical silica), transmittance: 85 ⁇ 5%.
- Solution 1 was poured into 1205.9 g of water over 30 minutes while maintaining the liquid temperature at -2 to -0.5°C with stirring. After pouring solution 1, the solution was stirred at the same temperature for 30 minutes, and then a solution (solution 2) prepared by dissolving 65 g (0.64 mol) of triethylamine (0.5 mol per 1 mol of hydroxyl group) in 65 g of dichloromethane was added for 10 minutes. I ordered over.
- Example 1 8 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, 2,2-bis(4-(4-maleimidophenoxy)-phenyl ) Propane (BMI-80 (trade name), K-I Kasei Co., Ltd.) 28 parts by mass, biphenylaralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 28 parts by mass, Naphthalene type epoxy resin (EPICLON EXA-4032-70M (trade name), epoxy equivalent: 150 g/eq., DIC Corporation) 12 parts by mass, modified polyphenylene ether compound (OPE-2St1200 (trade name), Mitsubishi Gas Chemical ( Co.), number average molecular weight: 1187, vinyl group equivalent: 590 g/eq.
- BMI-80 trade name
- a 0.094 mm thick E glass cloth (1031NT S640 (trade name), Arisawa Seisakusho Co., Ltd.) was impregnated with the obtained resin varnish and dried by heating at 130° C. for 3 minutes to obtain a 0.094 mm thick varnish.
- a 1 mm prepreg was obtained.
- 12 ⁇ m-thick electrolytic copper foil (3EC-M3-VLP (trade name), Mitsui Kinzoku Mining Co., Ltd.) was placed on the upper and lower surfaces of the obtained prepreg, and the surface pressure was 30 kgf/cm 2 and the temperature was 220°C.
- a metal foil-clad laminate double-sided copper-clad laminate having a thickness of 0.124 mm was manufactured by vacuum pressing for 120 minutes and lamination molding.
- the physical properties of the obtained resin varnish, prepreg, and metal foil-clad laminate were measured according to evaluation methods, and the measurement results are shown in Table 1.
- Example 2 8 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, 2,2-bis(4-(4-maleimidophenoxy)-phenyl ) Propane (BMI-80 (trade name), K-I Kasei Co., Ltd.) 28 parts by mass, biphenylaralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 28 parts by mass, Naphthalene type epoxy resin (EPICLON EXA-4032-70M (trade name), epoxy equivalent: 150 g/eq., DIC Corporation) 12 parts by mass, modified polyphenylene ether compound (OPE-2St1200 (trade name), Mitsubishi Gas Chemical ( Co.), number average molecular weight: 1187, vinyl group equivalent: 590 g/eq.
- BMI-80 trade name
- minimum melt viscosity 1000 Pa s
- 24 parts by mass surface-coated titanium oxide (shape: amorphous, crystal structure: rutile type, titanium dioxide, alumina and silicone oil (alumina content: 1.0% by mass, and Content of silicone oil: 1.0% by mass), a layer containing alumina, and a layer having a siloxane structure (derived from silicone oil) were laminated in this order from the surface of titanium dioxide (core particles).
- Example 3 8 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, 2,2-bis(4-(4-maleimidophenoxy)-phenyl ) Propane (BMI-80 (trade name), K-I Kasei Co., Ltd.) 28 parts by mass, biphenylaralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 28 parts by mass, Naphthalene type epoxy resin (EPICLON EXA-4032-70M (trade name), epoxy equivalent: 150 g/eq., DIC Corporation) 12 parts by mass, modified polyphenylene ether compound (OPE-2St1200 (trade name), Mitsubishi Gas Chemical ( Co.), number average molecular weight: 1187, vinyl group equivalent: 590 g/eq.
- BMI-80 trade name
- Example 4 Naphthol aralkyl-type cyanate ester compound obtained in Synthesis Example 1 (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) 8 parts by mass, polyphenylmethane maleimide (BMI-2300 (trade name), Daiwa Kasei Kogyo Co., Ltd.
- biphenyl aralkyl-type maleimide compound MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 28 parts by mass, naphthalene type epoxy resin (EPICLON EXA-4032-70M (trade name)) , epoxy equivalent: 150 g / eq., DIC Corporation) 12 parts by mass, modified polyphenylene ether compound (OPE-2St1200 (trade name), Mitsubishi Gas Chemical Co., Ltd.), number average molecular weight: 1187, vinyl group equivalent: 590 g /eq.
- Example 6 36 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, 2,2-bis(4-(4-maleimidophenoxy)-phenyl ) Propane (BMI-80 (trade name), K-I Kasei Co., Ltd.) 14 parts by mass, biphenylaralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 14 parts by mass, Naphthalene type epoxy resin (EPICLON EXA-4032-70M (trade name), epoxy equivalent: 150 g/eq., DIC Corporation) 12 parts by mass, modified polyphenylene ether compound (OPE-2St1200 (trade name), Mitsubishi Gas Chemical ( Co.), number average molecular weight: 1187, vinyl group equivalent: 590 g/eq.
- BMI-80 trade name
- Example 7 36 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, a biphenyl aralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 64 parts by mass, surface-coated titanium oxide (shape: amorphous, crystal structure: rutile type, titanium dioxide, silica, alumina, and dimethyl silicone (total content of silica, alumina, and dimethyl silicone) Amount: 3% by mass), titanium oxide having a structure in which an inorganic oxide layer and a layer having a siloxane structure (derived from dimethyl silicone) are laminated in this order from the surface of titanium dioxide (core particles).
- a biphenyl aralkyl-type maleimide compound MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd
- Example 8 8 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, 2,2-bis(4-(4-maleimidophenoxy)-phenyl ) Propane (BMI-80 (trade name), K-I Kasei Co., Ltd.) 28 parts by mass, biphenylaralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 28 parts by mass, Naphthalene type epoxy resin (EPICLON EXA-4032-70M (trade name), epoxy equivalent: 150 g/eq., DIC Corporation) 12 parts by mass, modified polyphenylene ether compound (OPE-2St1200 (trade name), Mitsubishi Gas Chemical ( Co.), number average molecular weight: 1187, vinyl group equivalent: 590 g/eq.
- BMI-80 trade name
- Example 9 64 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, a biphenyl aralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 36 parts by mass, surface-coated titanium oxide (shape: amorphous, crystal structure: rutile type, titanium dioxide, silica, alumina, and dimethyl silicone (total content of silica, alumina, and dimethyl silicone) Amount: 3% by mass), titanium oxide having a structure in which an inorganic oxide layer and a layer having a siloxane structure (derived from dimethyl silicone) are laminated in this order from the surface of titanium dioxide (core particles).
- a biphenyl aralkyl-type maleimide compound MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd
- Example 10 8 parts by mass of the naphthol aralkyl-type cyanate ester compound (SN495V-CN, cyanate ester group equivalent: 261 g/eq.) obtained in Synthesis Example 1, 2,2-bis(4-(4-maleimidophenoxy)-phenyl ) Propane (BMI-80 (trade name), K-I Kasei Co., Ltd.) 28 parts by mass, biphenylaralkyl-type maleimide compound (MIR-3000-70MT (trade name), Nippon Kayaku Co., Ltd.) 28 parts by mass, Naphthalene type epoxy resin (EPICLON EXA-4032-70M (trade name), epoxy equivalent: 150 g/eq., DIC Corporation) 12 parts by mass, modified polyphenylene ether compound (OPE-2St1200 (trade name), Mitsubishi Gas Chemical ( Co.), number average molecular weight: 1187, vinyl group equivalent: 590 g/eq.
- BMI-80 trade name
- minimum melt viscosity 1000 Pa s
- 24 parts by mass surface-coated titanium oxide (shape: amorphous, crystal structure: rutile type, titanium dioxide, alumina and organosilane (alumina content: 0.7% by mass, and Organosilane content: 1.3% by mass), a layer containing alumina, and a layer having a siloxane structure (derived from organosilane) were laminated in this order from the surface of titanium dioxide (core particles).
- a 0.094 mm thick E glass cloth (1031NT S640 (trade name), Arisawa Seisakusho Co., Ltd.) was impregnated with the obtained resin varnish and dried by heating at 130° C. for 3 minutes to obtain a 0.094 mm thick varnish.
- a 1 mm prepreg was obtained.
- 12 ⁇ m-thick electrolytic copper foil (3EC-M3-VLP (trade name), Mitsui Kinzoku Mining Co., Ltd.) was placed on the upper and lower surfaces of the obtained prepreg, and the surface pressure was 30 kgf/cm 2 and the temperature was 220°C.
- a metal foil-clad laminate double-sided copper-clad laminate having a thickness of 0.124 mm was manufactured by vacuum pressing for 120 minutes and lamination molding.
- the physical properties of the obtained resin varnish, prepreg, and metal foil-clad laminate were measured according to evaluation methods, and the measurement results are shown in Table 1.
- a 0.1 mm thick prepreg and a 0.124 mm thick metal foil-clad laminate (double-sided copper-clad laminate) were produced in the same manner as in Example 1.
- the physical properties of the obtained resin varnish, prepreg, and metal foil-clad laminate were measured according to the evaluation methods, and the measurement results are shown in Table 2.
- a 0.1 mm thick prepreg and a 0.124 mm thick metal foil-clad laminate (double-sided copper-clad laminate) were produced in the same manner as in Example 1.
- the physical properties of the obtained resin varnish, prepreg, and metal foil-clad laminate were measured according to the evaluation methods, and the measurement results are shown in Table 2.
- a 0.1 mm thick prepreg and a 0.124 mm thick metal foil-clad laminate (double-sided copper-clad laminate) were produced in the same manner as in Example 1.
- the physical properties of the obtained resin varnish, prepreg, and metal foil-clad laminate were measured according to the evaluation methods, and the measurement results are shown in Table 2.
- a 0.1 mm thick prepreg and a 0.124 mm thick metal foil-clad laminate (double-sided copper-clad laminate) were produced in the same manner as in Example 1.
- the physical properties of the obtained resin varnish, prepreg, and metal foil-clad laminate were measured according to the evaluation methods, and the measurement results are shown in Table 2.
- a prepreg with a thickness of 0.1 mm and a metal foil-clad laminate (double-sided copper-clad laminate) were produced in the same manner as in Example 1.
- the physical properties of the obtained resin varnish, prepreg, and metal foil-clad laminate were measured according to evaluation methods, and the measurement results are shown in Table 1.
- Glass transition temperature (Tg) Glass transition temperature All the copper foils on both sides of the metal foil-clad laminates obtained in Examples and Comparative Examples were etched to obtain unclad boards from which the copper foils on both sides were completely removed. This unclad plate was cut (downsized) into a size of 40 mm ⁇ 4.5 mm to obtain a sample for measurement. Using this measurement sample, the glass transition temperature (Tg, °C) was measured by the DMA method with a dynamic viscoelasticity analyzer (Q800 (trade name), TA Instruments) in accordance with JIS C6481.
- Q800 dynamic viscoelasticity analyzer
- CTE Coefficient of thermal expansion
- All the copper foils on both sides of the metal foil-clad laminates obtained in Examples and Comparative Examples were etched to obtain unclad boards from which the copper foils on both sides were completely removed.
- This unclad plate was cut (downsized) into a size of 40 mm ⁇ 4.5 mm to obtain a sample for measurement.
- a thermomechanical analyzer Q400 (trade name), TA Instruments) was used to raise the temperature from 40 ° C. to 340 ° C. at a rate of 10 ° C. per minute, and from 60 ° C. to 120 ° C.
- the coefficient of thermal expansion (CTE, ppm/°C) in the in-plane direction at °C was measured.
- the measurement direction was the longitudinal direction (Warp) of the glass cloth of the laminate.
- the obtained laminate into a size of 50 mm ⁇ 50 mm, remove all the copper foil on one side by etching, and remove the copper foil on half of the other side by etching. Then, a sample for measurement was produced.
- the obtained measurement sample is immersed in pure water boiled at 100° C. for 1 hour, then immersed (dipped) in a solder bath at 260° C. or 280° C. for 60 seconds, and the presence or absence of abnormal appearance change is visually observed. observed at.
- the measurement sample obtained in the same manner as above was immersed in pure water boiled at 100°C for 2 hours instead of 1 hour, and then immersed in a solder bath at 260°C or 280°C for 60 seconds (dipped).
- the resin composition of the present invention has a high dielectric constant and a low dielectric loss tangent, excellent moisture absorption and heat resistance, a high glass transition temperature, a low coefficient of thermal expansion, and good coatability and appearance. Therefore, the resin composition of the present invention can be used, for example, in cured products, prepregs, film-like underfill materials, resin sheets, laminates, build-up materials, non-conductive films, metal foil-clad laminates, printed wiring boards, and fibers. It can be suitably used as a raw material for reinforced composite materials or in the manufacture of semiconductor devices.
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Abstract
Description
また、高誘電率及び低誘電正接な絶縁層を製造するために用いられる充填材は、通常、比重が大きい。そのため、樹脂組成物中において分散不良を引き起こし、充填材が偏在するため、塗工性が悪く、成型品の外観を悪化させるという問題がある。
また、吸湿耐熱性の低い絶縁層であると、リフロー時に内部の水が沸騰し、ボイドが発生する。そのため、非常に高い信頼性が必要とされる電子材料分野では、優れた吸湿耐熱性を有する絶縁層であることが要求される。
そして、ガラス転移温度(Tg)が低く、熱膨張係数の高い絶縁層であると、積層板の製造時において、反りや、界面剥離を引き起こす。そのため、プリント配線板等に用いられる樹脂及び充填材においては、高いガラス転移温度、及び低熱膨張係数を有することも重要である。
[1]シアン酸エステル化合物(A)と、マレイミド化合物(B)と、表面被覆酸化チタン(C)とを含有する樹脂組成物であって、前記シアン酸エステル化合物(A)の含有量は、樹脂組成物中の樹脂固形分の合計100質量部に対して、1~65質量部であり、前記マレイミド化合物(B)の含有量は、樹脂組成物中の樹脂固形分の合計100質量部に対して、15~85質量部である、樹脂組成物。
前記表面被覆酸化チタン(C)が、前記無機酸化物層の表面に前記有機層を更に有する、[7]に記載の樹脂組成物。
本実施形態の樹脂組成物は、シアン酸エステル化合物(A)と、マレイミド化合物(B)と、表面被覆酸化チタン(C)とを含有し、シアン酸エステル化合物(A)の含有量は、樹脂組成物中の樹脂固形分の合計100質量部に対して、1~65質量部であり、マレイミド化合物(B)の含有量は、樹脂組成物中の樹脂固形分の合計100質量部に対して、15~85質量部である。
すなわち、シアン酸エステル化合物にマレイミド化合物を併用した樹脂組成物は、耐熱性及び電気特性に非常に優れる。しかし、シアン酸エステル化合物とマレイミド化合物とを併用した樹脂組成物に、表面が被覆されていない酸化チタン(以下、「表面未被覆酸化チタン」とも称する)を配合した場合、表面未被覆酸化チタンと、シアン酸エステル化合物及び/又はマレイミド化合物とが複合化するため、シアン酸エステル化合物及び/又はマレイミド化合物の加水分解が促進され、得られる絶縁層は、大気中の水分を吸収しやすくなる。そのため、得られる硬化物は、吸収した水分がリフロー時に沸騰し、絶縁層にボイドが発生する。また、表面未被覆酸化チタンに代えて表面被覆酸化チタンを用いた場合においても、表面未被覆酸化チタンと同様に、絶縁層にボイドが生じることがある。更に、表面被覆酸化チタンと共に、シアン酸エステル化合物とマレイミド化合物を含む樹脂組成物においては、硬化時間が長くなり、塗工性が悪く、外観が悪化するとの問題を有することがある。
一方、樹脂組成物において、表面被覆酸化チタンと共に、シアン酸エステル化合物とマレイミド化合物とをそれぞれ特定量で配合した場合、優れた吸湿耐熱性を有する絶縁層が得られる。そのため、リフロー時においても、絶縁層にボイドが発生し難くなる。そのうえで、樹脂ワニス等の樹脂組成物中において、高誘電率及び低誘電正接を有しながら、表面被覆酸化チタンの高い分散性を保持することができ、偏在化や凝集が生じ難くい。そのため、表面被覆酸化チタンは、シアン酸エステル化合物及びマレイミド化合物に対して優れた分散性を有し、樹脂組成物は、優れた塗工性を有するため、良好な外観を有する成型品が得られる。それゆえ、本実施形態の樹脂組成物によれば、優れた吸湿耐熱性を有しながら、絶縁層における誘電経路を効率的に形成できるため、高誘電率及び低誘電正接を有し、その上で、熱経路も効率的に形成できるため、低熱膨張係数を有し、更に、高いガラス転移温度、並びに良好な塗工性及び外観を有する絶縁層を得ることができると推定している。ただし、理由はこれに限定されない。
本実施形態の樹脂組成物は、シアン酸エステル化合物(A)を含む。
シアン酸エステル化合物(A)は、1分子中に2つ以上の芳香環に直接結合したシアナト基(「シアン酸エステル基」、又は「シアネート基」とも称する)を有する化合物であれば、公知のものを適宜用いることができる。シアン酸エステル化合物(A)は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
このようなビスフェノールA型シアン酸エステル化合物としては、市販品を用いてもよく、例えば、Primaset(登録商標)BADCy(商品名、ロンザ(株)、2、2-ビス(4-シアナトフェニル)プロパン、シアン酸エステル基当量:139g/eq.)及びCA210(商品名、三菱ガス化学(株)、2、2-ビス(4-シアナトフェニル)プロパンのプレポリマー、シアン酸エステル基当量:139g/eq.)が挙げられる。
本実施形態の樹脂組成物は、マレイミド化合物(B)を含む。
マレイミド化合物(B)は、1分子中にマレイミド基を1個以上有する化合物であれば、公知のものを適宜用いることができ、その種類は特に限定されない。マレイミド化合物(B)における1分子中のマレイミド基の数は、1以上であり、好ましくは2以上である。マレイミド化合物(B)は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、表面被覆酸化チタン(C)を含む。
表面被覆酸化チタン(C)は、表面被覆酸化チタン(C)のコアとなる酸化チタン粒子(以下、単に「酸化チタン粒子」又は「コア粒子」と称する)の表面に、有機層及び/又は無機酸化物層を有していれば、特に限定されない。表面被覆酸化チタン(C)は、1種を単独で、又は粒径や表面状態の異なる表面被覆酸化チタンを2種以上組み合わせて用いてもよい。
アルキルシリコーンとしては、例えば、ジメチルシリコーンが挙げられる。
アルキル水素シリコーンとしては、例えば、メチル水素シリコーン、及びエチル水素シリコーンが挙げられる。
アルコキシシリコーンとしては、アルコキシ基が直接又は二価炭化水素基を介してケイ素原子に結合したアルコキシシリル基を含むシリコーン化合物が好ましい。このようなシリコーン化合物としては、例えば、直鎖状、環状、網状、及び一部分岐を有する直鎖状のオルガノポリシロキサンが挙げられる。これらの中でも、直鎖状オルガノポリシロキサンが好ましく、シリコーン主鎖に対してアルコキシ基が直接結合する分子構造を有するオルガノポリシロキサンがより好ましい。アルコキシシリコーンとしては、例えば、メトキシシリコーン、及びエトキシシリコーンが挙げられる。
変性シリコーンとしては、例えば、アミノ変性シリコーン、エポキシ変性シリコーン、及びメルカプト変性シリコーン等が挙げられる。
このような観点から、表面被覆酸化チタン(C)が無機酸化物層を2層以上有する場合、コア粒子に近い側に位置する無機酸化物層はシリカを含む層及びジルコニアを含む層からなる群より選ばれる1種以上であり、コア粒子から遠い側に位置する無機酸化物層はアルミナを含む層からなることが好ましく、コア粒子に近い側に位置する無機酸化物層はシリカを含む層であり、コア粒子から遠い側に位置する無機酸化物層はアルミナを含む層であることがより好ましい。
有機ケイ素化合物としては、シランカップリング剤、オルガノシラン及びオルガノポリシロキサンからなる群より選ばれる1種以上を含むことが好ましい。これらの表面処理剤を用いて表面処理することで、得られる有機層は、シロキサン構造を有する層となる。シロキサン構造を有する層は、樹脂組成物中における表面被覆酸化チタン(C)の凝集を更に一層緩和でき、分散性が更に一層向上し、更に優れた撥水性によって積層板の吸水率を低下させることができる傾向にある。また、オルガノポリシロキサンとしては、より均一なシロキサン構造を有する層を形成でき、上述の効果を一層奏すことから、シリコーンオイルが好ましく、シリコーンオイルの中でもジメチルシリコーンがより好ましい。なお、この場合、有機層がシロキサン構造を有する層となるのであれば、上記以外の表面処理剤を用いてもよい。
このような表面被覆酸化チタン(C)としては、市販品を用いることができる。市販品としては、例えば、R-22L、R-11P、及びR-39(以上、商品名、堺化学工業(株))が挙げられる。
このような表面被覆酸化チタン(C)としては、市販品を用いることができる。市販品としては、例えば、CR-63(商品名、石原産業(株))が挙げられる。
シアン酸エステル化合物(A)及びマレイミド化合物(B)とより一層良好に相溶し、表面被覆酸化チタン(C)をより一層良好に分散させ、硬化時により一層優れた熱特性(低熱膨張係数、吸湿耐熱性、及び高いガラス転移温度)並びにより優れた誘電特性(高誘電率及び低誘電正接)を有する樹脂組成物が得られることから、本実施形態の樹脂組成物は、エポキシ化合物、フェノール化合物、変性ポリフェニレンエーテル化合物、アルケニル置換ナジイミド化合物、オキセタン樹脂、ベンゾオキサジン化合物、及び重合可能な不飽和基を有する化合物からなる群より選ばれる1種以上の熱硬化性の樹脂又は化合物(以下、単に「熱硬化性樹脂」とも称する)を更に含むことが好ましい。熱硬化性樹脂は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、エポキシ化合物を含んでもよい。
エポキシ化合物は、1分子中にエポキシ基を1個以上有する化合物であれば、公知のものを適宜用いることができ、その種類は特に限定されない。エポキシ化合物の1分子中のエポキシ基の数は、1以上であり、好ましくは2以上である。エポキシ化合物は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、フェノール化合物を含んでもよい。
フェノール化合物は、1分子中にフェノール性ヒドロキシ基を2個以上有する化合物であれば、公知のものを適宜用いることができ、その種類は特に限定されない。フェノール化合物は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、本実施形態の樹脂組成物の低誘電正接性を更に向上させる観点から、変性ポリフェニレンエーテル化合物を含んでもよい。
本明細書において、変性ポリフェニレンエーテル化合物の「変性」とは、ポリフェニレンエーテル化合物の末端の一部又は全部が、炭素-炭素不飽和二重結合等の反応性官能基で置換されたことを意味する。本明細書において、「ポリフェニレンエーテル」とは、下記一般式(X1)で表されるポリフェニレンエーテル骨格を有する化合物をいう。変性ポリフェニレンエーテル化合物は、ポリフェニレンエーテル化合物の末端の一部又は全部が変性されていれば、公知のものを適宜用いることができ、特に限定されない。変性ポリフェニレンエーテル化合物は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、アルケニル置換ナジイミド化合物を含んでもよい。
アルケニル置換ナジイミド化合物は、1分子中に1つ以上のアルケニル置換ナジイミド基を有する化合物であれば特に限定されない。アルケニル置換ナジイミド化合物は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、オキセタン樹脂を含んでもよい。
オキセタン樹脂としては、特に限定されず、一般に公知のものを使用できる。オキセタン樹脂は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、ベンゾオキサジン化合物を含んでもよい。
ベンゾオキサジン化合物としては、1分子中に2個以上のジヒドロベンゾオキサジン環を有する化合物であれば特に限定されず、一般に公知のものを用いることができる。ベンゾオキサジン化合物は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、重合可能な不飽和基を有する化合物を含んでもよい。
重合可能な不飽和基を有する化合物としては、特に限定されず、一般に公知のものを使用できる。重合可能な不飽和基を有する化合物は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、シアン酸エステル化合物(A)と、マレイミド化合物(B)とを含有する樹脂組成物において、表面被覆酸化チタン(C)と一層良好な分散性を有し、硬化時に一層優れた熱特性(低熱膨張係数、吸湿耐熱性、及び高いガラス転移温度)並びに一層優れた誘電特性(高誘電率及び低誘電正接)を有する樹脂組成物が得られることから、表面被覆酸化チタン(C)と異なる充填材を更に含有することが好ましい。充填材としては、表面被覆酸化チタン(C)と異なれば、特に限定されない。充填材は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
無機酸化物は、充填材コア粒子の表面の少なくとも一部に付与されていればよい。無機酸化物は、充填材コア粒子の表面に部分的に付与されていても、充填材コア粒子の表面のすべてを覆うように付与されていてもよい。シアン酸エステル化合物の加水分解抑制の点から、無機酸化物は充填材コア粒子の表面のすべてを覆うように均一に付与されている、すなわち、充填材コア粒子の表面に無機酸化物の被膜が均一に形成されていることが好ましい。
本実施形態の樹脂組成物は、シランカップリング剤を更に含んでもよい。樹脂組成物は、シランカップリング剤を含有することにより、樹脂組成物における表面被覆酸化チタン(C)、及び必要に応じて配合される充填材の分散性が一層向上し、樹脂組成物に含まれる各成分と、後述する基材との接着強度が一層向上する傾向にある。シランカップリング剤は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、湿潤分散剤を更に含んでもよい。樹脂組成物は、湿潤分散剤を含有することにより、充填材の分散性が一層向上する傾向にある。湿潤分散剤は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、硬化促進剤を更に含んでもよい。硬化促進剤は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、溶剤を更に含有してもよい。樹脂組成物は、溶剤を含むことにより、樹脂組成物の調製時における粘度が下がり、ハンドリング性(取り扱い性)が一層向上し、基材への含浸性が一層向上する傾向にある。溶剤は、1種を単独で、又は2種以上を組み合わせて用いてもよい。
本実施形態の樹脂組成物は、所期の特性が損なわれない範囲において、上記以外の成分を含んでもよい。例えば、難燃性化合物としては、4,4’-ジブロモビフェニル等の臭素化合物、リン酸エステル、リン酸メラミン、メラミンやベンゾグアナミン等の窒素含有化合物、及びシリコン系化合物等が挙げられる。また、各種添加剤としては、紫外線吸収剤、酸化防止剤、光重合開始剤、蛍光増白剤、光増感剤、染料、顔料、増粘剤、滑剤、消泡剤、分散剤、レベリング剤(表面調整剤)、光沢剤、重合禁止剤等が挙げられる。
本実施形態の樹脂組成物の製造方法は、特に限定されないが、例えば、シアン酸エステル化合物(A)と、マレイミド化合物(B)と、表面被覆酸化チタン(C)と、必要に応じて、上記した任意に含まれていてよい成分とを混合し、十分に撹拌する方法が挙げられる。この際、各成分を均一に溶解あるいは分散させるため、撹拌、混合、混練処理等の公知の処理を行うことができる。具体的には、適切な撹拌能力を有する撹拌機を付設した撹拌槽を用いて撹拌分散処理を行うことで、樹脂組成物における表面被覆酸化チタン(C)、及び必要に応じて配合される充填材の分散性を向上させることができる。上記の撹拌、混合、混練処理は、例えば、ボールミル、ビーズミル等の混合を目的とした装置、又は、公転又は自転型の混合装置等の公知の装置を用いて適宜行うことができる。
本実施形態の樹脂組成物は、例えば、硬化物、プリプレグ、フィルム状アンダーフィル材、樹脂シート、積層板、ビルドアップ材料、非伝導性フィルム、金属箔張積層板、プリント配線板、及び繊維強化複合材料の原料として、又は半導体装置の製造において好適に用いることができる。以下、これらについて説明する。
硬化物は、本実施形態の樹脂組成物を硬化させて得られる。硬化物の製造方法としては、例えば、本実施形態の樹脂組成物を溶融又は溶媒に溶解させた後、型内に流し込み、熱や光等を用いて通常の条件で硬化させることにより得ることができる。熱硬化の場合、硬化温度は、硬化が効率的に進み、得られる硬化物の劣化を防止する観点から、120~300℃の範囲内が好ましい。
本実施形態のプリプレグは、基材と、該基材に含浸又は塗布された、本実施形態の樹脂組成物とを含む。本実施形態のプリプレグは、例えば、本実施形態の樹脂組成物(例えば、未硬化状態(Aステージ))を基材に含浸又は塗布させた後、120~220℃で2~15分程度乾燥させる方法等によって半硬化(Bステージ化)させることにより得られる。この場合、基材に対する樹脂組成物(樹脂組成物の硬化物も含む)の付着量、すなわち半硬化後のプリプレグの総量に対する樹脂組成物量(表面被覆酸化チタン(C)、及び必要に応じて配合される充填材を含む)は、20~99質量%の範囲であることが好ましい。なお、半硬化状態(Bステージ)とは、樹脂組成物に含まれる各成分が、積極的に反応(硬化)を始めてはいないが、樹脂組成物が乾燥状態、すなわち、粘着性がない程度まで、加熱して溶媒を揮発させている状態を称し、加熱しなくても硬化せずに溶媒が揮発したのみの状態も含まれる。本実施形態において、半硬化状態(Bステージ)の最低溶融粘度は、通常、20,000Pa・s以下である。最低溶融粘度の下限は、例えば、10Pa・s以上である。なお、本実施形態において、最低溶融粘度は、次の方法で測定される。すなわち、樹脂組成物から採取した樹脂粉1gをサンプルとして使用し、レオメータ(ARES-G2(商品名)、TAインスツルメンツ社)により、最低溶融粘度を測定する。ここでは、プレート径25mmのディスポーサブルプレートを使用し、40℃以上180℃以下の範囲において、昇温速度2℃/分、周波数10.0rad/秒、及び歪0.1%の条件下で、樹脂粉の最低溶融粘度を測定する。
本実施形態の樹脂シートは、本実施形態の樹脂組成物を含む。樹脂シートは、支持体と、該支持体の表面に配置した本実施形態の樹脂組成物から形成された層とを含む支持体付き樹脂シートとしてもよい。樹脂シートは、ビルドアップ用フィルム又はドライフィルムソルダーレジストとして使用することができる。樹脂シートの製造方法としては、特に限定されないが、例えば、本実施形態の樹脂組成物を溶剤に溶解させた溶液を支持体に塗布(塗工)し乾燥することで樹脂シートを得る方法が挙げられる。
本実施形態の積層板は、本実施形態のプリプレグ及び樹脂シートからなる群より選ばれる1種以上を含む。プリプレグ及び樹脂シートについて2種以上が積層されている場合、各プリプレグ及び樹脂シートに用いられる樹脂組成物については同一であっても異なっていてもよい。また、プリプレグ及び樹脂シートの両方を用いる場合、それらに用いられる樹脂組成物は同一であっても異なっていてもよい。本実施形態の積層板において、プリプレグ及び樹脂シートからなる群より選ばれる1種以上は、半硬化状態(Bステージ)であってもよく、完全に硬化した状態(Cステージ)であってもよい。
本実施形態の金属箔張積層板は、本実施形態の積層板と、該積層板の片面又は両面に配された金属箔とを含む。
また、金属箔張積層板は、少なくとも1枚の本実施形態のプリプレグと、該プリプレグの片面又は両面に積層された金属箔と、を含んでいてもよい。
更に、金属箔張積層板は、少なくとも1枚の本実施形態の樹脂シートと、該樹脂シートの片面又は両面に積層された金属箔と、を含んでいてもよい。
金属箔としては、特に限定されず、金箔、銀箔、銅箔、錫箔、ニッケル箔、及びアルミニウム箔等が挙げられる。中でも、銅箔が好ましい。銅箔としては、一般にプリント配線板用材料に用いられるものであれば特に限定されないが、例えば、圧延銅箔、及び電解銅箔等の銅箔が挙げられる。中でも、銅箔ピール強度、及び微細配線の形成性の観点から、電解銅箔が好ましい。銅箔の厚さは、特に限定されず、1.5~70μm程度であってもよい。
本実施形態のプリント配線板は、絶縁層と、該絶縁層の片面又は両面に配された導体層と、を有し、該絶縁層が、本実施形態の樹脂組成物の硬化物を含む。絶縁層は、本実施形態の樹脂組成物から形成された層(硬化物を含む層)及びプリプレグから形成された層(硬化物を含む層)の少なくとも一方を含むことが好ましい。このようなプリント配線板は、常法に従って製造でき、その製造方法は特に限定されないが、例えば、上記した金属箔張積層板を用いて製造できる。以下、プリント配線板の製造方法の一例を示す。
半導体装置は、本実施形態のプリント配線板の導通箇所に、半導体チップを実装することにより製造することができる。ここで、導通箇所とは、多層プリント配線板における電気信号を伝える箇所のことであって、その場所は表面であっても、埋め込まれた箇所であってもいずれでも構わない。また、半導体チップは半導体を材料とする電気回路素子であれば特に限定されない。
表面被覆酸化チタン及び充填材(溶融球状シリカ)の平均粒子径(D50)は、それぞれ、レーザー回折・散乱式粒子径分布測定装置(マイクロトラックMT3300EXII(商品名)、マイクロトラック・ベル(株))を用いて、下記の測定条件に基づいて、レーザー回折・散乱法により粒度分布を測定することで算出した。
(レーザー回折・散乱式粒子径分布測定装置の測定条件)
(表面被覆酸化チタン)
溶媒:メチルエチルケトン、溶媒屈折率:1.33、粒子屈折率:2.72、透過率:85±5%。
(充填材)
溶媒:メチルエチルケトン、溶媒屈折率:1.33、粒子屈折率:1.45(溶融球状シリカ)、透過率:85±5%。
ナフトールアラルキル型フェノール樹脂(SN495V(商品名)、OH基(ヒドロキシ基)当量:236g/eq.、新日鐵化学(株))300g(OH基換算1.28mol)及びトリエチルアミン194.6g(1.92mol)(ヒドロキシ基1molに対して1.5mol)をジクロロメタン1800gに溶解させ、これを溶液1とした。塩化シアン125.9g(2.05mol)(ヒドロキシ基1molに対して1.6mol)、ジクロロメタン293.8g、36%塩酸194.5g(1.92mol)(ヒドロキシ基1molに対して1.5mol)、水1205.9gを、撹拌下、液温-2~-0.5℃に保ちながら、溶液1を30分かけて注下した。溶液1注下終了後、同温度にて30分間撹拌した後、トリエチルアミン65g(0.64mol)(ヒドロキシ基1molに対して0.5mol)をジクロロメタン65gに溶解させた溶液(溶液2)を10分かけて注下した。溶液2注下終了後、同温度にて30分間撹拌して反応を完結させた。その後、反応液を静置して有機相と水相を分離し、得られた有機相を水1300gで5回洗浄した。水洗5回目の廃水の電気伝導度は5μS/cmであり、水による洗浄により除けるイオン性化合物は十分に除かれていることを確認した。水洗後の有機相を減圧下で濃縮し、最終的に90℃で1時間濃縮乾固させて目的とするナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.、上記式(1)におけるR3が全て水素原子であり、n3が1~10の整数である)(橙色粘性物)331gを得た。得られたSN495V-CNの赤外吸収スペクトルは2250cm-1(シアン酸エステル基)の吸収を示し、且つ、ヒドロキシ基の吸収は示さなかった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)8質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))80質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))2質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、26:74(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)8質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、アルミナ及びシリコーンオイル(アルミナの含有量:1.0質量%、及びシリコーンオイルの含有量:1.0質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、アルミナを含む層、シロキサン構造を有する層(シリコーンオイル由来)をこの順で積層された構造を有する、酸化チタン含有量:98質量%、平均粒子径(D50):0.20μm、R-11P(商品名)、堺化学工業(株))80質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))2質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、26:74(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)8質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)8質量部、ポリフェニルメタンマレイミド(BMI-2300(商品名)、大和化成工業(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
ビスフェノールA型シアン酸エステル化合物(Primaset(登録商標)BADCy(商品名)、ロンザ(株))8質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)36質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))14質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))14質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)36質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))64質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)8質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)64質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))36質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)8質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、アルミナ及びオルガノシラン(アルミナの含有量:0.7質量%、及びオルガノシランの含有量:1.3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、アルミナを含む層、シロキサン構造を有する層(オルガノシラン由来)をこの順で積層された構造を有する、酸化チタン含有量:98質量%、平均粒子径(D50):0.40μm、R-22L(商品名)、堺化学工業(株))80質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))2質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、26:74(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)54質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))5質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))5質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)64質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))32質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))32質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(表面被覆酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)8質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))28質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))28質量部、ナフタレン型エポキシ樹脂(EPICLON EXA-4032-70M(商品名)、エポキシ当量:150g/eq.、DIC(株))12質量部、変性ポリフェニレンエーテル化合物(OPE-2St1200(商品名)、三菱ガス化学(株))、数平均分子量:1187、ビニル基当量:590g/eq.、最低溶融粘度:1000Pa・s)24質量部、酸化チタン(形状:不定形、結晶構造:ルチル型、酸化チタン含有量:100質量%、平均粒子径(D50):0.21μm、R-310(商品名)、堺化学工業(株))175質量部、溶融球状シリカ(SC4500-SQ(商品名)、平均粒子径(D50):1.1μm、(株)アドマテックス)120質量部、シランカップリング剤(KBM-403(商品名)、信越化学工業(株))4質量部、湿潤分散剤(DISPERBYK(登録商標)-161(商品名)、ビックケミー・ジャパン(株))2質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。樹脂ワニス中の表面被覆酸化チタンと、充填材(SC4500-SQ(商品名))との配合比(含有量比)は、体積比で、43:57(酸化チタン:充填材)であった。
合成例1で得られたナフトールアラルキル型シアン酸エステル化合物(SN495V-CN、シアン酸エステル基当量:261g/eq.)12質量部、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン(BMI-80(商品名)、ケイ・アイ化成(株))44質量部、ビフェニルアラルキル型マレイミド化合物(MIR-3000-70MT(商品名)、日本化薬(株))44質量部、表面被覆酸化チタン(形状:不定形、結晶構造:ルチル型、二酸化チタンを、シリカ、アルミナ、及びジメチルシリコーン(シリカ、アルミナ、及びジメチルシリコーンの合計の含有量:3質量%)で表面処理したもの、二酸化チタン(コア粒子)の表面から、無機酸化物層、シロキサン構造を有する層(ジメチルシリコーン由来)をこの順で積層された構造を有する、酸化チタン含有量:97質量%、平均粒子径(D50):0.21μm、CR-63(商品名)、石原産業(株))175質量部、湿潤分散剤(BYK(登録商標)-W903(商品名)、ビックケミー・ジャパン(株))4質量部、2,4,5-トリフェニルイミダゾール(東京化成工業(株))0.1質量部を混合して、樹脂ワニスを得た。
(1)樹脂ワニスの評価
(樹脂硬化時間の測定)
実施例及び比較例で得られた樹脂ワニスを、マイクロピペットを用いて測定機(自動硬化時間測定装置 まどか(商品名)、松尾産業(株))に注入し、下記の測定条件に基づいて、樹脂が硬化するまでの時間(秒)を測定した。
(測定条件)
熱板温度:170℃、トルク判定値:15%、回転速度:190rpm、公転速度:60rpm、ギャップ値:0.3mm、平均化点数:50、注入量:500μL。
(アンクラッド板の厚さ)
実施例及び比較例で得られた金属箔張積層板の両面の銅箔を全てエッチングして、両面の銅箔が全て除去されたアンクラッド板を得た。このアンクラッド板の厚さを測定装置(積層板厚さ計(商品名)、(株)小野測器)を用いて測定した。なお、比較例5では、樹脂ワニスの硬化時間が長かったため、良好な塗工性及び外観が得られなかった。
実施例及び比較例で得られた金属箔張積層板の両面の銅箔を全てエッチングして、両面の銅箔が全て除去されたアンクラッド板を得た。このアンクラッド板をサイズ40mm×4.5mmに切断(ダウンサイジング)し、測定用サンプルを得た。この測定用サンプルを用いて、JIS C6481に準拠して、動的粘弾性分析装置(Q800(商品名)、TAインスツルメント)でDMA法により、ガラス転移温度(Tg、℃)を測定した。
実施例及び比較例で得られた金属箔張積層板の両面の銅箔を全てエッチングして、両面の銅箔が全て除去されたアンクラッド板を得た。このアンクラッド板をサイズ40mm×4.5mmに切断(ダウンサイジング)し、測定用サンプルを得た。この測定用サンプルを用い、JIS C6481に準拠して、熱機械分析装置(Q400(商品名)、TAインスツルメント)で40℃から340℃まで毎分10℃で昇温し、60℃から120℃における面方向の熱膨張係数(CTE、ppm/℃)を測定した。測定方向は、積層板のガラスクロスの縦方向(Warp)を測定した。
実施例及び比較例で得られた金属箔張積層板の両面の銅箔を全てエッチングして、両面の銅箔が全て除去されたアンクラッド板を得た。このアンクラッド板をサイズ1mm×65mmに切断(ダウンサイジング)し、測定用サンプルを得た。
この測定用サンプルを用い、ネットワークアナライザー(Agilent8722ES(商品名)、アジレントテクノロジー(株))を用いて、10GHzにおける比誘電率(Dk)及び誘電正接(Df)をそれぞれ測定した。なお、比誘電率(Dk)及び誘電正接(Df)の測定は、温度23℃±1℃、湿度50%RH(相対湿度)±5%RHの環境下で行った。
実施例及び比較例で得られたプリプレグの上下面に、キャリア付き極薄銅箔(MT18FL(商品名)、三井金属鉱業(株)、厚さ:1.5μm)を配置し、面圧30kgf/cm2及び温度220℃で120分間の真空プレスを行って積層成形することで、金属箔張積層板(両面銅張積層板)を作製した。次いで、両面の銅箔を全てエッチングして、両面の銅箔が全て除去されたアンクラッド板を得た。このアンクラッド板の上下面に、厚さ0.06mmのプリプレグ(GHPL-970LF(LD)(商品名)、三菱ガス化学(株))を配置し、更にその上下面に厚さ12μmの電解銅箔(3EC-M3-VLP(商品名)、三井金属鉱業(株))を配置し、面圧30kgf/cm2及び温度220℃で120分間の真空プレスを行い積層成形し、厚さ0.22mmの金属箔張積層板(両面銅張積層板)を作製した(なお、比較例5では、厚さが0.22mm未満の金属箔張積層板であった)。得られた積層板をサイズ50mm×50mmに切断(ダウンサイジング)し、片面側の銅箔を全てエッチングにより除去し、もう一方の面側においては、面の半分の銅箔をエッチングにより除去することで、測定用サンプルを作製した。
得られた測定用サンプルを、100℃に沸騰した純水中に1時間浸漬させた後、260℃又は280℃の半田槽に60秒間浸漬(ディップ)させて、外観変化の異常の有無を目視にて観察した。
また、上記と同様にして得られた測定用サンプルを、100℃に沸騰した純水中に1時間の代わりに2時間浸漬させた後、260℃又は280℃の半田槽に60秒間浸漬(ディップ)させて、外観変化の異常の有無を目視にて観察した。
更に、上記と同様にして得られた測定用サンプルを、プレッシャークッカー試験機(PC-3型(商品名)、平山製作所(株))を用いて、121℃及び2気圧の飽和水蒸気存在下で0.5時間処理した後、260℃又は280℃の半田槽に60秒間浸漬(ディップ)させて、外観変化の異常の有無を目視にて観察した。
各測定は、それぞれ、4枚ずつ試験を行い、4枚の全てにおいて異常が見られなかった場合を「A」と評価し、4枚の中から外観異常が1枚でも認められた場合を「C」と評価した。なお、浸漬後のサンプルにおいて、例えば、銅箔表面もしくは裏面に膨れが生じた場合を外観異常と判断した。表1及び2中において、「煮沸 1.0h」、及び「煮沸 2.0h」とは、それぞれ100℃の純水中に1時間、及び2時間浸漬させたサンプルの結果を示す。また、「PCT 0.5h」とは、プレッシャークッカー試験機による0.5時間処理した後の結果を示す。
Claims (19)
- シアン酸エステル化合物(A)と、マレイミド化合物(B)と、表面被覆酸化チタン(C)とを含有する樹脂組成物であって、
前記シアン酸エステル化合物(A)の含有量は、樹脂組成物中の樹脂固形分の合計100質量部に対して、1~65質量部であり、
前記マレイミド化合物(B)の含有量は、樹脂組成物中の樹脂固形分の合計100質量部に対して、15~85質量部である、樹脂組成物。 - 前記シアン酸エステル化合物(A)が、フェノールノボラック型シアン酸エステル化合物、ナフトールアラルキル型シアン酸エステル化合物、ナフチレンエーテル型シアン酸エステル化合物、キシレン樹脂型シアン酸エステル化合物、ビスフェノールM型シアン酸エステル化合物、ビスフェノールA型シアン酸エステル化合物、ジアリルビスフェノールA型シアン酸エステル化合物、ビスフェノールE型シアン酸エステル化合物、ビスフェノールF型シアン酸エステル化合物、及びビフェニルアラルキル型シアン酸エステル化合物、並びにこれらのシアン酸エステル化合物のプレポリマー、又はポリマーからなる群より選ばれる1種以上を含む、請求項1に記載の樹脂組成物。
- エポキシ化合物、フェノール化合物、変性ポリフェニレンエーテル化合物、アルケニル置換ナジイミド化合物、オキセタン樹脂、ベンゾオキサジン化合物、及び重合可能な不飽和基を有する化合物からなる群より選ばれる1種以上の熱硬化性の樹脂又は化合物を更に含む、請求項1に記載の樹脂組成物。
- 前記表面被覆酸化チタン(C)が、酸化チタン粒子の表面に、有機層及び/又は無機酸化物層を有する、請求項1に記載の樹脂組成物。
- 前記有機層と前記無機酸化物層の合計量が、前記表面被覆酸化チタン(C)100質量%に対して、0.1~10質量%である、請求項5に記載の樹脂組成物。
- 前記無機酸化物層が、シリカを含む層、ジルコニアを含む層、及びアルミナを含む層からなる群より選ばれる1種以上である、請求項5に記載の樹脂組成物。
- 前記表面被覆酸化チタン(C)が、前記無機酸化物層の表面に前記有機層を更に有する、請求項7に記載の樹脂組成物。
- 前記表面被覆酸化チタン(C)の含有量が、樹脂組成物中の樹脂固形分の合計100質量部に対して、50~500質量部である、請求項1に記載の樹脂組成物。
- 前記表面被覆酸化チタン(C)と異なる充填材を更に含有する、請求項1に記載の樹脂組成物。
- 前記充填材が、シリカ、アルミナ、チタン酸バリウム、チタン酸ストロンチウム、チタン酸カルシウム、窒化アルミニウム、窒化ホウ素、ベーマイト、水酸化アルミニウム、モリブデン酸亜鉛、シリコーンゴムパウダー、及びシリコーン複合パウダーからなる群より選ばれる1種以上を含む、請求項10に記載の樹脂組成物。
- 前記充填材の含有量が、樹脂組成物中の樹脂固形分の合計100質量部に対して、50~300質量部である、請求項10に記載の樹脂組成物。
- 前記エポキシ化合物が、ビフェニルアラルキル型エポキシ樹脂、ナフタレン型エポキシ樹脂、及びナフチレンエーテル型エポキシ樹脂からなる群より選ばれる1種以上を含む、請求項4に記載の樹脂組成物。
- プリント配線板用である、請求項1に記載の樹脂組成物。
- 基材と、
該基材に含浸又は塗布された、請求項1~14のいずれか一項に記載の樹脂組成物と、を含む、プリプレグ。 - 請求項1~14のいずれか一項に記載の樹脂組成物を含む、樹脂シート。
- 請求項15に記載のプリプレグ、及び請求項16に記載の樹脂シートからなる群より選ばれる1種以上を含む、積層板。
- 請求項17に記載の積層板と、
該積層板の片面又は両面に配された金属箔と、を含む、金属箔張積層板。 - 絶縁層と、
該絶縁層の片面又は両面に配された導体層と、を有し、
該絶縁層が、請求項1~14のいずれか一項に記載の樹脂組成物の硬化物を含む、プリント配線板。
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| Application Number | Priority Date | Filing Date | Title |
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| JP2023523454A JPWO2022249999A1 (ja) | 2021-05-28 | 2022-05-23 | |
| US18/561,932 US20240254360A1 (en) | 2021-05-28 | 2022-05-23 | Resin composition, prepreg, resin sheet, laminate, metal foil-clad laminate, and printed wiring board |
| CN202280037296.7A CN117397372A (zh) | 2021-05-28 | 2022-05-23 | 树脂组合物、预浸料、树脂片、层叠板、覆金属箔层叠板和印刷电路板 |
| KR1020237028145A KR20240013086A (ko) | 2021-05-28 | 2022-05-23 | 수지 조성물, 프리프레그, 수지 시트, 적층판, 금속박피복 적층판, 및 프린트 배선판 |
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| JP2021-090391 | 2021-05-28 | ||
| JP2021090391 | 2021-05-28 | ||
| JP2022-046580 | 2022-03-23 | ||
| JP2022046580 | 2022-03-23 |
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| WO2022249999A1 true WO2022249999A1 (ja) | 2022-12-01 |
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| PCT/JP2022/021040 Ceased WO2022249999A1 (ja) | 2021-05-28 | 2022-05-23 | 樹脂組成物、プリプレグ、樹脂シート、積層板、金属箔張積層板、及びプリント配線板 |
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| Country | Link |
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| US (1) | US20240254360A1 (ja) |
| JP (1) | JPWO2022249999A1 (ja) |
| KR (1) | KR20240013086A (ja) |
| TW (1) | TW202307128A (ja) |
| WO (1) | WO2022249999A1 (ja) |
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| JP2023170864A (ja) * | 2022-05-20 | 2023-12-01 | 株式会社レゾナック | 樹脂組成物、プリプレグ、積層板、樹脂フィルム、プリント配線板、アンテナ装置及びアンテナモジュール |
| CN117362897A (zh) * | 2023-08-30 | 2024-01-09 | 同宇新材料(广东)股份有限公司 | 一种覆铜板用的马来酰亚胺树脂组合物及其制备方法 |
| WO2024154716A1 (ja) * | 2023-01-16 | 2024-07-25 | 三菱瓦斯化学株式会社 | 樹脂組成物、プリプレグ、樹脂シート、積層板、金属箔張積層板、及びプリント配線板 |
| JP2025031440A (ja) * | 2023-08-23 | 2025-03-07 | 南亞塑膠工業股▲分▼有限公司 | 樹脂組成物 |
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- 2022-05-23 JP JP2023523454A patent/JPWO2022249999A1/ja active Pending
- 2022-05-23 US US18/561,932 patent/US20240254360A1/en active Pending
- 2022-05-23 KR KR1020237028145A patent/KR20240013086A/ko active Pending
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| Publication number | Publication date |
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| US20240254360A1 (en) | 2024-08-01 |
| JPWO2022249999A1 (ja) | 2022-12-01 |
| KR20240013086A (ko) | 2024-01-30 |
| TW202307128A (zh) | 2023-02-16 |
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