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WO2022127746A1 - 机柜组件及换热器 - Google Patents

机柜组件及换热器 Download PDF

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Publication number
WO2022127746A1
WO2022127746A1 PCT/CN2021/137554 CN2021137554W WO2022127746A1 WO 2022127746 A1 WO2022127746 A1 WO 2022127746A1 CN 2021137554 W CN2021137554 W CN 2021137554W WO 2022127746 A1 WO2022127746 A1 WO 2022127746A1
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WO
WIPO (PCT)
Prior art keywords
cabinet
heat
air duct
heat dissipation
heat exchanger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2021/137554
Other languages
English (en)
French (fr)
Inventor
贾利锐
倪晓俊
郑潇剑
汪俊
莫依璃
徐兴龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huawei Technologies Co Ltd
Original Assignee
Huawei Technologies Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huawei Technologies Co Ltd filed Critical Huawei Technologies Co Ltd
Publication of WO2022127746A1 publication Critical patent/WO2022127746A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • H05K7/20145Means for directing air flow, e.g. ducts, deflectors, plenum or guides
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2039Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body

Definitions

  • the present application relates to the technical field of heat dissipation equipment, and in particular, to a cabinet assembly and a heat exchanger.
  • Electronic equipment such as base station equipment, power supply equipment, storage battery and transmission equipment are installed in the outdoor cabinet.
  • the cabinet In order to ensure that the electronic equipment installed in it can work normally and reliably within the allowable operating temperature range, the cabinet must have a certain heat dissipation function to transfer the heat generated by the electronic equipment to the outside of the cabinet.
  • At least one side wall of the cabinet is set as a double wall including an inner wall and an outer wall, and between the inner wall and the outer wall is provided with continuous alternating grooves and convex folds.
  • the corrugated board isolates the space between the inner wall and the outer wall, wherein the space between the outer wall and the corrugated board is communicated with the outside of the cabinet to form an external circulation air duct to exchange with the airflow outside the cabinet.
  • the space is connected with the inside of the cabinet to form an internal circulation air duct to exchange with the airflow inside the cabinet.
  • the high-temperature airflow inside the cabinet enters the inner circulation air duct, and exchanges heat with the low-temperature air flow in the outer circulation air duct through the heat conduction of the corrugated plate, so that the heat inside the cabinet is brought out to the outer circulation air duct through the air flow in the outer circulation air duct.
  • the high-temperature airflow inside the cabinet radiates heat to the outside of the cabinet in the form of thermal radiation, completing the heat dissipation of the electronic equipment in the cabinet.
  • the low-temperature airflow outside the cabinet circulates in the external circulation air duct between the outer wall of the cabinet and the heat-conducting plate, so that the heat of the high-temperature airflow between the corrugated plate and the inner wall cannot be effectively radiated to the outside of the cabinet.
  • the heat dissipation efficiency of the electronic equipment in the cabinet is reduced.
  • the embodiments of the present application provide a cabinet assembly and a heat exchanger, so as to solve the problem that the heat of the high-temperature airflow between the corrugated plate and the inner wall in the traditional cabinet cannot be effectively radiated to the outside of the cabinet, thereby reducing the heat dissipation efficiency of electronic equipment in the cabinet.
  • the problem is that the heat of the high-temperature airflow between the corrugated plate and the inner wall in the traditional cabinet cannot be effectively radiated to the outside of the cabinet, thereby reducing the heat dissipation efficiency of electronic equipment in the cabinet.
  • An embodiment of the present application provides a heat exchanger, which is used to dissipate heat for electronic equipment in a cabinet, and the heat exchanger includes a housing assembly and a heat dissipation pipe row;
  • the radiating pipe row is composed of a plurality of radiating pipes arranged side by side and at intervals, and the pipes of each radiating pipe are formed as a first circulating air duct;
  • the shell assembly comprises a front side plate and
  • the rear side plate has a gap between two adjacent radiating pipes in the radiating pipe row, and the front side plate and the rear side plate enclose the gap into a second circulating air duct;
  • One of the first circulating air duct and the second circulating air duct is an external circulating air duct that communicates with the outside of the cabinet, and both ends of the external circulating air duct along the extending direction have an external air inlet and an external air outlet.
  • the air vents are all communicated with the outside of the cabinet;
  • the other of the first circulating air duct and the second circulating air duct is an inner circulating air duct that communicates with the inside of the cabinet, and both ends of the inner circulating air duct along the extending direction are sealed.
  • the board is provided with an inner air inlet and an inner air outlet communicating with the inner circulation air duct, and the rear side plate is located outside the cabinet.
  • a heat-dissipating pipe row formed by a plurality of side-by-side heat-dissipating pipes is fixed in the housing assembly, and the pipe of each heat-dissipating pipe and the gap between the adjacent heat-dissipating pipes are fixed in the heat exchanger.
  • One is used as an external circulation air duct that communicates with the outside of the cabinet, and the other one in the gap between the pipes of each heat pipe and the adjacent heat pipe is used as an inner circulation air duct communicated with the inside of the cabinet.
  • the inner air inlet and the inner air outlet which are connected with the inner circulation air duct are arranged on the front side panel.
  • the hot air inside the cabinet that is, the inner circulation air flow
  • the cold air outside the cabinet that is, the external circulating air
  • enters each external circulating air duct and exchanges heat with the hot air in the adjacent internal circulating air duct through the pipe wall of the heat pipe, and the heat of the internal circulating air is transferred to the external circulation.
  • the external circulating airflow is then discharged to the outside of the cabinet, and the cooled internal circulating airflow enters the interior to complete the effective heat dissipation of the electronic equipment inside the cabinet.
  • the rear side plate of the shell assembly is located outside the cabinet, and the inner wall of the rear side plate is directly attached to the pipe wall of the heat dissipation pipe.
  • the pipe of the heat dissipation pipe is an internal circulation air duct
  • the internal circulation inside the cabinet The airflow directly radiates heat to the outside of the cabinet through the wall of the heat pipe and the rear side panel.
  • the gap is used as an internal circulation air duct
  • the internal circulation airflow can directly radiate heat to the outside of the cabinet through the rear side panel.
  • the cabinet effectively improves the heat radiation efficiency of the airflow in the internal circulation air duct, thereby improving the heat dissipation efficiency of the electronic equipment in the cabinet.
  • the first circulating air duct is an external circulating air duct
  • the pipe openings at both ends of each heat dissipation pipe are respectively the external air inlet and the external air outlet of the external circulating air duct
  • the second circulating air duct is an inner circulating air duct, and both ends of the gap along the extending direction are sealed and arranged, wherein the extending direction of the gap is consistent with the extending direction of the heat dissipation pipe.
  • the first circulating air duct that is, the duct of the heat dissipation pipe
  • the second circulating air duct that is, the gap between the adjacent heat dissipation pipes
  • the inner circulating air duct so that the outer circulating air duct can be simplified.
  • the two ends of the heat pipe are directly used as the external air inlet and the external air outlet that communicate with the outside of the cabinet.
  • the above arrangement also simplifies the communication structure between the inner circulation air duct and the inside of the cabinet.
  • the inner air inlet and the inner air outlet on the front side panel are connected to the gap to ensure that the inner circulation air duct and the inside of the cabinet are connected.
  • the air flow is circulated, thereby simplifying the structure of the whole heat exchanger and improving the production efficiency of the heat exchanger.
  • the inner air inlet and the inner air outlet are respectively arranged at both ends of the front side plate, so as to extend the flow path of the airflow in the cabinet in the inner circulation air duct , to increase the contact area with the air flow in the external circulation air duct, so that the heat of the electronic equipment in the cabinet can be effectively transferred to the air flow in the external circulation air duct, and the effective heat dissipation of the electronic equipment can be realized.
  • the heat exchanger further includes a fixing bracket assembly, and the fixing bracket assembly is fixed on the housing assembly;
  • the radiating pipe row is fixed on the housing assembly through the fixing bracket assembly.
  • all the heat pipes in the heat pipe row are fixed on the casing assembly through the fixing bracket, which not only improves the installation stability between the heat pipe row and the casing assembly, but also improves the safety between the heat pipe row and the casing assembly.
  • all the heat pipes on the fixing bracket and the fixing bracket can be used as an integral structure, and then the integral structure can be fixed on the housing assembly, which makes the installation of the heat pipe row more convenient and quick.
  • the arrangement of the fixing bracket makes the structure of the heat dissipation pipe row in the housing assembly more compact.
  • the fixing bracket assembly includes a first fixing bracket and a second fixing bracket, and the first fixing bracket and the second fixing bracket are respectively located at two ends of the heat dissipation pipe row close to the nozzle;
  • the first fixing bracket and the second fixing bracket both include a top plate, the top plate is provided with sockets at intervals along the extending direction, the sockets divide the top plate into a plurality of spaced blocks, and a plurality of heat dissipation pipes are respectively penetrated in the corresponding sockets , the blocking strip is located in the gap between two adjacent heat dissipation pipes, wherein the extension direction of the top plate is consistent with the arrangement direction of the heat dissipation pipes.
  • two fixing brackets are set as a top plate with multiple sockets, and one end of all the heat pipes in the heat pipe row is inserted into the corresponding sockets, so that when all the heat pipes are assembled in the two holes
  • a gap can be formed between two adjacent radiating pipes, thereby forming an inner circulation air duct, that is, by assembling the radiating pipes on the first fixing bracket and the second fixing
  • the formation of the internal circulation air duct is more convenient and quicker.
  • the size of the opening of the socket is adapted to the radial size of the heat dissipation pipe, so as to limit the shaking of each heat dissipation pipe in a direction perpendicular to the extending direction of the heat dissipation pipe, thereby improving the internal circulation Air duct stability.
  • both the first fixing bracket and the second fixing bracket include baffle plates extending downward from both ends of the top plate in the width direction;
  • the two baffles are respectively arranged on the front side and the rear side of the heat dissipation pipe row, wherein the width direction of the top plate is perpendicular to the extending direction of the top plate.
  • a baffle plate is extended at opposite ends of the top plate along the width direction, so that the heat dissipation pipe row is set between the two baffle plates, so as to prevent the heat dissipation pipe in the heat dissipation pipe row from shaking back and forth in the thickness direction, and further improve the The stability of the heat dissipation pipe row in the thickness direction is improved, wherein the thickness direction of the heat dissipation pipe row refers to the direction of the heat dissipation pipe row perpendicular to the extension direction and the arrangement direction of the heat dissipation pipe.
  • a limiting portion is provided on the side wall of each heat dissipation pipe facing at least one baffle plate;
  • One end of the baffle plate away from the top plate is disposed on the limiting portion to limit the movement of each heat dissipation pipe in the extending direction, thereby improving the stability of all heat dissipation pipes in the heat dissipation pipe row in the extending direction.
  • the limiting portion is a step formed on each heat dissipation pipe, and one end of the baffle plate away from the top plate abuts on the step, so as to ensure that each heat dissipation pipe will not slide from the first fixing bracket or The second fixing bracket is released, and the structure of the limiting portion is simplified, thereby improving the manufacturing efficiency of the entire heat exchanger.
  • the heat exchanger further includes two seals, and the two seals are respectively disposed on the two pipe port ends of the heat dissipation pipe row;
  • Each seal includes a sealing plate extending along the arrangement direction of the heat pipes in the heat pipe row;
  • the sealing plate is provided with a plurality of first avoidance openings at intervals along the extending direction, and all the first avoiding openings divide the sealing plate into a plurality of sealing strips arranged at intervals along the extending direction, and one end of each radiating pipe is respectively penetrated in the corresponding first escapement.
  • each sealing strip is sealed at one end of the corresponding gap, so as to effectively seal the two ends of all the gaps in the heat pipe row along the extending direction, so as to not only ensure that each gap in the heat pipe row forms its own
  • the independent inner circulation air duct enables the air flow of each inner circulation air duct to exchange heat with the air flow in the two adjacent outer circulation air ducts, so as to improve the heat exchange efficiency of the heat exchanger without any
  • the situation of mutual wind between the inner circulation air duct and between the inner circulation air duct and the outer circulation air duct and avoids the water vapor and other pollutants in the external environment from entering the inner circulation air duct and the inside of the cabinet through the gap of the heat pipe. , and cause damage to the heat exchanger and the electronic equipment in the cabinet.
  • the two seals include a first seal and a second seal
  • the first sealing member is arranged on the side of the top plate of the first fixing bracket away from the second fixing bracket, and the second sealing member is arranged at the side of the top plate of the second fixing bracket away from the first fixing bracket, so as to improve the heat dissipation of each sealing member. Installation stability on the pipe row.
  • the sealing member includes any one of a rubber member, a silicone member, and a plastic member.
  • the heat exchanger further includes a pressing member
  • the pressing member is pressed on the side of the sealing member away from the top plate, so as to improve the stability of the sealing member at both ends of the gap of the heat dissipation pipe row, so as to ensure the sealing effect of the sealing member on both ends of the gap.
  • the pressing member includes a pressing plate extending along the arrangement direction of the heat dissipation pipes in the heat dissipation pipe row;
  • the pressing plate is fixed on the sealing member, and the pressing plate is provided with a plurality of second escape openings at intervals along the extending direction.
  • the nozzle of the pipe is correspondingly arranged with a plurality of second escape openings, and correspondingly, all the pressing strips are respectively pressed on the corresponding sealing strips, so that each sealing strip is stably sealed in the corresponding gap while ensuring that , to ensure the smooth opening of each radiating pipe, so as to ensure that the external circulation air duct can smoothly enter and exit the air.
  • the pressing member further includes an extension plate, the extension plate is connected to at least one of the two sides of the pressing plate oppositely arranged in the width direction, and the extension plate extends in a direction away from the sealing member,
  • the extension plate is fixed on the front side plate or the rear side plate to improve the assembly stability of the pressing member in the heat exchanger, wherein the width direction of the pressing plate is perpendicular to the extending direction of the pressing plate.
  • each heat pipe includes any one of a flat pipe, an inclined pipe, a curved pipe, and a wave pipe, so as to improve the flexibility of selection of the heat pipe.
  • Embodiments of the present application further provide a cabinet assembly, including a cabinet and at least one heat exchanger as above;
  • At least one heat exchanger is arranged outside any side wall of the cabinet, and the inner circulation air duct of the heat exchanger communicates with the interior of the cabinet.
  • the heat exchanger by arranging the above-mentioned heat exchanger outside any side wall of the cabinet, not only the heat dissipation efficiency of the electronic equipment in the cabinet is improved, but also the heat exchanger can make full use of the side space outside the cabinet and waterproof along the wiring. Space or space for wall-mounted installations, thereby not only avoiding occupying space inside the cabinet, but also reducing the volume of the cabinet while ensuring the heat dissipation efficiency, making the heat exchanger suitable for miniaturized outdoor cabinets.
  • the front side plate of the heat exchanger is attached to the outer surface of any side wall of the cabinet body
  • a cabinet air inlet and a cabinet air outlet are formed on the side wall of the cabinet body.
  • the cabinet air inlet and the cabinet air outlet are respectively connected to the inner air inlet and inner air outlet on the front side panel, so that the hot air inside the cabinet can pass through.
  • one of the side walls of the cabinet is configured as the front side plate of the heat exchanger, so as to simplify the structure of the heat exchanger, improve the assembly efficiency of the cabinet, and at the same time reduce the volume of the entire cabinet assembly, The occupied space of the cabinet assembly is saved, and the weight of the cabinet assembly is also reduced, making the installation of the cabinet assembly more convenient.
  • FIG. 1 is a schematic diagram of the overall structure of a heat exchanger provided in an embodiment of the present application.
  • Fig. 2 is the exploded view of Fig. 1;
  • FIG. 3 is a schematic structural diagram of a cabinet assembly provided by an embodiment of the present application.
  • Fig. 4 is the structural schematic diagram of the radiator pipe row in Fig. 1;
  • Fig. 5 is the partial enlarged view of I place in Fig. 4;
  • Fig. 6 is the assembly drawing of the cooling pipe row and the fixed bracket assembly in Fig. 1;
  • Fig. 7 is the partial structure schematic diagram of Fig. 6;
  • FIG. 8 is an assembly view of the first fixing bracket and the housing assembly in FIG. 1;
  • Fig. 9 is the structural representation of the first fixing bracket in Fig. 6;
  • Fig. 10 is the partial structure schematic diagram of Fig. 7;
  • Fig. 11 is a partial structural schematic diagram of the housing assembly in Fig. 1;
  • Figure 12 is a partial enlarged view at II in Figure 11;
  • Figure 13 is a partial exploded view of Figure 2;
  • Fig. 14 is the assembly drawing of the radiating pipe row, the sealing member and the pressing member in Fig. 2;
  • FIG. 15 is a cross-sectional view of FIG. 14 .
  • 110-housing assembly 120-radiating pipe row; 130-fixing bracket assembly; 140-seal; 150-pressing part; 210-electronic equipment;
  • the conventional technology is to set at least one side wall of the cabinet as a double wall including an inner wall and an outer wall, and a heat conduction plate is arranged between the inner wall and the outer wall.
  • a corrugated board with grooves and protrusions, the corrugated board isolates the space between the inner wall and the outer wall, wherein the space between the outer wall and the corrugated board is communicated with the outside of the cabinet to form an external circulation air duct to communicate with the airflow outside the cabinet.
  • Exchange the space between the inner wall and the corrugated board communicates with the inside of the cabinet to form an internal circulation air duct to exchange with the airflow inside the cabinet.
  • the outer wall of the cabinet is provided with an outer air inlet and an outer air outlet, and the outer air inlet and the outer air outlet are both connected to the outside of the cabinet and the outer circulation air duct, so that the air outside the cabinet can enter the outer circulation air duct through the outer air inlet. After heat exchange with the air flow in the inner circulation air duct, it enters the outside of the cabinet from the outer air outlet, and realizes the circulation of the outer circulation air flow between the outer circulation air duct and the external environment of the cabinet.
  • an inner air inlet and an inner air outlet are arranged on the inner wall of the cabinet, and the inner air inlet and the inner air outlet are both connected with the electronic equipment inside the cabinet and the inner circulation air duct, so that the airflow inside the cabinet can pass through the inner air inlet. It enters the inner circulation air duct, exchanges heat with the airflow in the outer circulation air duct, and then enters the cabinet from the inner air outlet to realize the circulation of the inner circulation air between the inner circulation air duct and the interior of the cabinet.
  • the high-temperature airflow inside the cabinet that is, the internal circulating airflow
  • the internal circulating air first transfers heat to the surface of the corrugated board facing the inner wall, and then conducts heat through the corrugated board to the surface of the corrugated board facing the outer wall, and the heat on the surface of the corrugated board facing the outer wall is then transferred to the outer circulation air duct.
  • the external circulating air flows out to the outside of the cabinet through the air outlet on the outer wall of the cabinet after being heated.
  • the internal circulating air enters the cabinet through the inner air outlet on the inner wall of the cabinet. In this way, the heat inside the cabinet passes through the external circulation air duct.
  • the air flow is brought out to the outside of the cabinet to realize the heat dissipation of the electronic equipment in the cabinet.
  • the high-temperature airflow inside the cabinet radiates heat to the outside of the cabinet in the form of thermal radiation, so as to complete the heat dissipation of the electronic devices in the cabinet.
  • the side of the corrugated board facing the inner wall is an internal circulation air duct
  • the inner circulation air duct circulates the air inside the cabinet, that is, the internal circulating air flow
  • the side of the corrugated board facing the outer wall is an external circulation air duct.
  • the outer circulation air duct circulates the air outside the cabinet, that is, the outer circulation air, that is to say, there is a certain interval between the corrugated board and the outer wall of the cabinet, so that the high temperature air flow inside the cabinet and the outside of the cabinet are realized by air.
  • the embodiments of the present application provide a cabinet assembly and a heat exchanger, wherein a heat dissipation pipe row formed by a plurality of heat dissipation pipes arranged side by side is fixed in a housing assembly, and the pipes of each heat dissipation pipe are connected to adjacent heat dissipation pipes.
  • One of the gaps between them is used as an external circulation air duct that communicates with the outside of the cabinet, and the other of the gaps between the pipes of each heat pipe and the adjacent heat pipe is used as an inner circulation air duct communicated with the inside of the cabinet.
  • an inner air inlet and an inner air outlet that communicate with the inner circulation air duct are arranged on the front side plate of the heat exchanger.
  • the hot air inside the cabinet that is, the inner circulation air
  • the tuyere is brought into each inner circulation air duct, and the cold air outside the cabinet, that is, the outer circulation air flow, enters each outer circulation air duct, and exchanges heat with the hot air in the adjacent inner circulation air duct through the pipe wall of the heat dissipation pipe, and the inner circulation
  • the external circulating airflow is then discharged to the outside of the cabinet to complete the effective heat dissipation of the electronic equipment inside the cabinet.
  • the heat exchanger of the embodiment of the present application increases the heat exchange area , thereby improving the heat dissipation efficiency of the heat exchanger to the electronic equipment.
  • the rear side plate of the shell assembly is located outside the cabinet, and the inner wall of the rear side plate is directly attached to the pipe wall of the heat dissipation pipe.
  • the pipe of the heat dissipation pipe is an internal circulation air duct
  • the internal circulation inside the cabinet The airflow directly radiates heat to the outside of the cabinet through the wall of the heat pipe and the rear side panel.
  • the gap is used as an internal circulation air duct
  • the internal circulation airflow can directly radiate heat to the outside of the cabinet through the rear side panel.
  • the cabinet effectively improves the heat radiation efficiency of the airflow in the internal circulation air duct, thereby improving the heat dissipation efficiency of the electronic equipment in the cabinet.
  • FIG. 1 is a schematic diagram of the overall structure of a heat exchanger provided by an embodiment of the present application
  • FIG. 2 is an exploded view of FIG. 1
  • FIG. 3 is a schematic structural diagram of a cabinet assembly provided by an embodiment of the present application.
  • an embodiment of the present application provides a heat exchanger 100 , the heat exchanger 100 is used to dissipate heat to the electronic equipment 210 in the cabinet 200 to ensure that the electronic equipment 210 can work normally and reliably.
  • FIG. 4 is a schematic view of the structure of the heat pipe row in FIG. 1
  • FIG. 5 is a partial enlarged view of I in FIG. 4
  • the heat exchanger 100 according to the embodiment of the present application includes a housing assembly 110 and a radiating pipe row 120 .
  • the heat dissipation pipe row 120 is composed of a plurality of heat dissipation pipes 121 arranged side by side and at intervals.
  • the heat dissipation pipes 121 in the embodiments of the present application may include, but are not limited to, any one of flat pipes, inclined pipes, curved pipes, and wave pipes, so as to improve the flexibility of selection of the heat dissipation pipes 121 .
  • the embodiments of the present application are specifically described by taking the heat dissipation pipe 121 as a flat pipe as an example, and the structures of other types of heat dissipation pipes 121 such as inclined pipe, curved pipe and wave pipe can be directly referred to in the prior art.
  • the heat dissipation pipe 121 in the embodiment of the present application may be extruded from a metal material such as aluminum or copper by using a profile.
  • a metal material such as aluminum or copper
  • the embodiment of the present application is specifically described by taking an aluminum pipe as an example.
  • each heat pipe 121 in the heat pipe row 120, the extension direction of each heat pipe 121 is the same.
  • the extension direction of each heat pipe 121 points to the height direction of the heat pipe row (FIG. 4 shown in the z direction).
  • the arrangement direction of the heat pipes 121 in the heat pipe row 120 is taken as the width direction of the heat pipe row 120.
  • the thickness direction of the heat pipe row 120 is shown in the figure 4 is shown in the y direction.
  • the pipes 123 of each heat dissipation pipe 121 in the embodiment of the present application form a first circulating air duct.
  • the housing assembly 110 of the embodiment of the present application includes a front side plate 111 and a rear side plate 112 respectively attached to the front side and the rear side of the heat dissipation pipe row 120 .
  • the front side surface and the rear side surface of the heat dissipation pipe row 120 are respectively two side surfaces opposite to each other along the thickness direction (as shown in the y direction in FIG. 2 ) of the heat dissipation pipe row 120 .
  • the front side plate 111 of the housing assembly 110 is disposed on the front side of the heat dissipation pipe row 120
  • the rear side plate 112 of the casing assembly 110 is disposed on the rear side surface of the heat dissipation pipe row 120 .
  • the rear side panel 112 is located outside the cabinet 200 (as shown in FIG. 3 ).
  • the first circulating air duct is an outer circulating air duct 125 communicating with the outside of the cabinet 200 , and both ends of the outer circulating air duct 125 along the extending direction have an outer air inlet 1251 and an outer air outlet 1252 .
  • one of the nozzles of each heat dissipation pipe 121 can be used as the outer air inlet 1251 of the outer circulation air duct 125
  • the other nozzle of each heat dissipation pipe 121 can be used as the outlet of the outer circulation air duct 125 .
  • Air outlet 1252 For example, the bottom nozzle of each heat pipe 121 is used as the outer air inlet 1251 , and the top nozzle of each heat pipe 121 is used as the outer air outlet 1252 .
  • the heat exchanger 100 of the embodiment of the present application does not exclude opening through holes on the pipe wall of each heat dissipation pipe 121 as a structure with the outer air inlet 1251 and the outer air outlet 1252 .
  • the external air inlet 1251 and the external air outlet 1252 are connected to the external circulation air duct 125, and the external circulation air duct 125 is connected to the outside of the cabinet 200, the external air inlet 1251 and the external air outlet 1252 are both connected to the external circulation air duct. 125 communicates with the outside of the cabinet 200 , in other words, the external air inlet 1251 realizes the communication between the external circulation air duct 125 and the external environment of the cabinet 200 , and the external air outlet 1252 also realizes the communication between the external circulation air duct 125 and the external environment of the cabinet 200 .
  • the heat exchanger 100 when the heat exchanger 100 according to the embodiment of the present application dissipates heat to the electronic devices 210 inside the cabinet 200 , the airflow outside the cabinet 200 will pass through the respective heat dissipation pipes 121 in the heat dissipation pipe row 120 .
  • One of the nozzles (for example, the outer air inlet 1251 ) enters the corresponding outer circulation air duct 125 , and after heat exchange with the airflow in the inner circulation air duct 124 to be mentioned below, the other nozzle of each heat dissipation pipe 121 (eg, the air outlet 1252 ) is exhausted from the outside of the cabinet 200 .
  • the airflow outside the cabinet 200 circulates in the outside of the cabinet 200 and in the external circulation air duct 125 .
  • the second circulation air duct in the embodiment of the present application is an inner circulation air duct 124 communicating with the outside of the cabinet 200 , wherein both ends of the inner circulation air duct 124 along the extending direction are sealed.
  • the front side plate 111 of the embodiment of the present application has an inner air inlet 1111 and an inner air outlet 1112 that communicate with the inner circulation air duct 124 .
  • each gap 122 is the inner circulation air duct 124, when the gap 122 is the inner circulation air duct 124, the inner air inlet 1111 and the inner air outlet 1111 can be separated.
  • the tuyere 1112 is communicated with the side opening of the gap 122, and at the same time, both ends of each gap 122 in the heat pipe row 120 along the extension direction are sealed and arranged, so that each gap 122 of the inner circulation air duct 124 passes through the inner air inlet on the side. 1111 and the inner air outlet 1112 communicate with the inside of the cabinet 200 .
  • the inner air inlet 1111 and the inner air outlet 1112 on the front side panel 111 are both communicated with the inner circulation air duct 124, and the inner circulation air duct 124 is communicated with the interior of the cabinet 200, the inner air inlet 1111 and the inner outlet Both the air vents 1112 communicate with the inner circulation air duct 124 and the inside of the cabinet 200 .
  • the inner air inlet 1111 realizes the communication between the inner circulation air duct 124 and the interior of the cabinet 200
  • the inner air outlet 1112 also realizes the inner circulation air duct 124 Communication with the interior of the cabinet 200 .
  • the extending direction of the gap 122 is consistent with the extending direction of the heat dissipation pipe 121 , as shown in the z direction in FIG. 5 .
  • the openings on the front and rear sides of the gap 122 respectively refer to two openings opposite to each other along the thickness direction of the heat dissipation pipe row 120 (as shown in the y direction in FIG. 5 ) of the gap 122 .
  • the air flow inside the cabinet 200 will enter each of the inner circulation air ducts 124 from the inner air inlet 1111 (that is, the space between the two adjacent heat dissipation pipes 121 ). the gap 122), after the air flow in the two outer circulation air ducts 125 adjacent to the inner circulation air duct 124 (that is, the two heat dissipation pipes 121 adjacent to one of the gaps 122), the air flows from the inner air outlet 1112 after heat exchange. Enter the interior of the cabinet 200 .
  • the airflow inside the cabinet 200 circulates in the inside of the cabinet 200 and the internal circulation air duct 124 .
  • the heat dissipation process of the heat exchanger 100 in the embodiment of the present application to the electronic equipment 210 in the cabinet 200 is as follows:
  • the hot air inside the cabinet 200 enters each of the inner circulation air ducts 124 of the heat exchanger 100 from the inner air inlets 1111 of the front side panel 111 .
  • the heat of the airflow in each inner circulation air duct 124 is first transferred to the pipe walls on both sides of the inner circulation air duct 124, and then conducted to the adjacent two through the effect of heat conduction.
  • the heat is then transferred to the pipes 123 of the adjacent two radiating pipes 121, that is, the air flow in the outer circulation air duct 125.
  • each inner circulation air duct 124 directly radiates heat to the outside of the cabinet 200 through the rear side panel 112 in the form of heat radiation, so as to effectively dissipate heat to the electronic devices 210 in the cabinet 200 .
  • each gap 122 is formed by the wall of two adjacent radiating pipes 121, the air flow in each inner circulation air duct 124 can pass through the pipe walls of the two adjacent radiating pipes 121 to achieve the same Compared with the traditional cabinet 200 , the heat exchange between the airflows in the two adjacent outer circulation air ducts 125 increases the heat exchange area of the inner and outer circulation airflow, thereby improving the heat exchange efficiency of the heat exchanger 100 .
  • the number of the radiating pipes 121 can be adjusted according to actual needs.
  • the number of the radiating pipes 121 can be 4, 6, 8, 10, etc.
  • the number of heat dissipation pipes 121 in the heat exchanger 100 can be reduced, and the heat dissipation efficiency of the heat exchanger 100 to the electronic equipment 210 can be guaranteed, and the heat exchange is reduced.
  • the volume and weight of the heat exchanger 100 and the overall cabinet 200 not only save the space occupied by the heat exchanger 100 on the cabinet 200, thereby saving the installation space of the cabinet 200, but also make the transportation and installation of the heat exchanger 100 and the cabinet 200 more convenient fast.
  • the heat exchanger 100 of the present application wraps the radiating pipe row 120 into an independent integral structure through the shell assembly 110, which is independent of the cabinet body 200 mentioned below and has a compact structure.
  • each radiating pipe 121 of the heat exchanger 100 is formed by extruding a profile, and the manufacturing mold is simple, so that the manufacturing process of the heat exchanger 100 is simple, the manufacturing yield is high, and the cost is low.
  • the rear side panel 112 of the housing assembly 110 is located outside the cabinet 200 , and the inner wall of the rear side panel 112 is in direct contact with the air flow in the inner circulation air duct 124 .
  • the heat radiation efficiency of the airflow in the internal circulation air duct 124 is effectively improved, thereby improving the electronic equipment 210 in the cabinet 200. cooling efficiency.
  • the inner air inlet 1111 and the inner air outlet 1112 on the front side plate 111 may be respectively disposed at both ends of the inner circulation air duct 124 along the extending direction, for example, the front side
  • the inner air inlet 1111 on the panel 111 is arranged at the top of the front side panel 111, and the inner air outlet 1112 on the front side panel 111 is arranged at the bottom of the front side panel 111. In this way, the airflow inside the cabinet 200 can flow from the inner air inlet at the top.
  • the top and bottom of the front side plate 111 respectively refer to the two ends of the front side plate 111 along the extending direction of the heat dissipation pipe 121 (as shown in the z direction in FIG. 2 ).
  • the heat pipes can be arranged 120
  • the bottom nozzle of the radiator is used as the external air inlet 1251 of the external circulation air duct 125
  • the top nozzle of the heat dissipation pipe row 120 is used as the external air outlet 1252 of the external circulation air duct 125.
  • the bottom of the heat exchanger 100 flows to the top, and the air flow in the inner circulation air duct 124 in the heat exchanger 100 flows from the top to the bottom, so that the heat exchange efficiency between the outer circulation air flow and the inner circulation air flow can be effectively increased.
  • the inner air inlet 1111 on the front side panel 111 can also be arranged at the bottom of the front side panel 111, and the inner air outlet 1112 on the front side panel 111 is arranged at the top of the front side panel 111.
  • the top nozzle of the heat pipe row 120 is used as the external air inlet 1251 of the external circulation air duct 125, and the bottom nozzle of the heat dissipation pipe row 120 is used as the external air outlet 1252 of the external circulation air duct 125.
  • the embodiment of the present application does not provide external circulation airflow. The flow direction of the internal circulating air flow is restricted.
  • the heat exchanger 100 in the embodiment of the present application may further include a fan.
  • the fan is arranged on the outer circulation air duct 125 to improve the circulation efficiency between the outer circulation air duct 125 and the external air flow of the cabinet 200 , thereby improving the heat dissipation efficiency of the hot air in the inner circulation air duct 124 .
  • the number of the fans can be one, and one fan is arranged on the top or bottom of the housing assembly 110, and is located at the external air inlet 1251 of any external circulation air duct 125, in other words, all external circulation The air ducts 125 share one fan.
  • the fan may be able to smoothly discharge the air flow in the outer circulation air duct 125 to the outside of the cabinet 200 through the outer air outlet 1252 after being heated, so as to avoid the heat of the outer circulation air flow from staying in the outer circulation air duct 125 and passing through the inner circulation air duct 125.
  • the airflow enters the inside of the cabinet 200 and affects the heat dissipation effect on the electronic device 210 .
  • the fan can also quickly introduce the cold air flow outside the cabinet 200 into the outer circulation air duct 125, and conduct heat exchange with the hot air flow in the inner circulation air duct 124, thereby improving the external circulation air flow between the outer circulation air duct 125 and the cabinet 200. External circulation flow efficiency.
  • the number of the fans may be the same as the number of the external circulation air ducts 125, that is, the number of heat dissipation pipes 121.
  • a fan is provided at the outer air inlet 1251 of each external circulation air duct 125, so as to further improve the The flow efficiency of the air flow in the external circulation air duct 125 is improved, thereby improving the heat dissipation efficiency of the heat exchanger 100 of the embodiment of the present application.
  • the heat exchanger 100 of the embodiment of the present application may further include a fixing bracket assembly 130 .
  • the fixing bracket assembly 130 is fixed on the casing assembly 110 , and all the heat pipes 121 in the heat pipe row 120 are fixed on the casing assembly 110 through the fixing bracket assembly 130 .
  • all the heat pipes 121 of the heat pipe row 120 can be pre-fixed on the fixed bracket assembly 130, so that all the heat pipes 121, that is, the heat pipe row 120 and the fixed bracket assembly 130 can be integrated as a whole.
  • the overall structure is fixed on the casing assembly 110, which makes the installation of the heat pipe row 120 more convenient and quick, thereby improving the installation efficiency between the heat pipe row 120 and the casing assembly 110, and facilitating the replacement of the heat pipe row 120.
  • the fixing bracket assembly 130 is arranged to make the casing The structure of the heat dissipation pipe row 120 in the assembly 110 is more compact.
  • the fixing bracket assembly 130 may be fixed on the front side plate 111 or the rear side plate 112 of the housing assembly 110 during specific assembly.
  • the fixing bracket assembly 130 can be fixed on the housing assembly 110 by means of screws, rivets, clips or welding, etc.
  • the embodiment of the present application does not specifically limit the fixing method between the fixing bracket assembly 130 and the housing assembly 110, as long as it is ensured The installation stability between the fixing bracket assembly 130 and the housing assembly 110 is sufficient.
  • All the heat pipes 121 in the heat pipe row 120 can be fixed on the fixing bracket assembly 130 by means of screws, rivets, clamping or welding. limit.
  • FIG. 9 is a schematic structural diagram of the first fixing bracket in FIG. 6
  • FIG. 10 is a partial structural schematic diagram of FIG. 7
  • the fixing bracket assembly 130 in the embodiment of the present application includes two fixing brackets, and the two fixing brackets include a first fixing bracket 131 and a second fixing bracket 132 , the first fixing bracket 132 .
  • the fixing brackets 131 and the second fixing brackets 132 are respectively located at the two ends of the heat dissipation pipe row 120 close to the nozzles.
  • the first fixing bracket 131 is set at the top of the heat dissipation pipe row 120
  • the second fixing bracket 132 is set at the top of the heat dissipation pipe row 120 .
  • the bottom end of the tube row 120 is taken as an example for description.
  • both the first fixing bracket 131 and the second fixing bracket 132 include a top plate 133 , and the top plate 133 is along the arrangement direction of the heat dissipation pipes 121 in the heat dissipation pipe row 120 (as shown in the x direction in FIG. 6 ) In extension, the top plate 133 is fixed on the housing assembly 110 (as shown in FIG. 8 ).
  • the top plate 133 is provided with sockets 1331 at intervals along the extending direction, and the sockets 1331 divide the top plate 133 into a plurality of spaced blocks 1332. It can be understood that each socket 1331 There are baffles 1332 on both sides.
  • the plurality of heat dissipation pipes 121 in the heat dissipation pipe row 120 are respectively inserted in the corresponding insertion holes 1331 , and the blocking bars 1332 are located in the gaps 122 between two adjacent heat dissipation pipes 121 .
  • each top plate 133 of the fixing bracket assembly 130 are respectively disposed at the two ends of the heat dissipation pipe row 120 close to the nozzles.
  • the extension direction of each top plate 133 is consistent with the arrangement direction of the heat dissipation pipes 121 in the heat dissipation pipe row 120 .
  • the number of holes 1331 on the top plate 133 is greater than or equal to the number of heat pipes 121 in the heat pipe row 120 , so as to ensure that one end of each heat pipe 121 can be inserted into the corresponding hole 1331 .
  • the number of the jacks 1331 on the top plate 133 can be set to be equal to the number of the heat pipes 121, so that each heat pipe 121 on the heat pipe row 120 is convenient for the jacks 1331 on the top plate 133 to be arranged in a one-to-one correspondence to save energy
  • the length dimension of the top plate 133 can be set to be equal to the number of the heat pipes 121, so that each heat pipe 121 on the heat pipe row 120 is convenient for the jacks 1331 on the top plate 133 to be arranged in a one-to-one correspondence to save energy
  • the length dimension of the top plate 133 can be set to be equal to the number of the heat pipes 121, so that each heat pipe 121 on the heat pipe row 120 is convenient for the jacks 1331 on the top plate 133 to be arranged in a one-to-one correspondence to save energy
  • the length dimension of the top plate 133 can be set to be equal to the number of the heat pipes 121, so that each heat pipe 121 on the heat
  • both the first fixing bracket 131 and the second fixing bracket 132 are set as the top plate 133 having a plurality of insertion holes 1331 , and one end of all the heat dissipation pipes 121 in the heat dissipation pipe row 120 is inserted into the corresponding insertion holes 1331, so that when all the heat pipes 121 are assembled on the two fixed brackets, namely the first fixed bracket 131 and the second fixed bracket 132, a gap 122 can be formed between two adjacent heat pipes 121, thereby forming an inner Circulating air duct 124 , that is, by assembling the radiating pipe 121 on the fixed bracket assembly 130 such as the first fixing bracket 131 and the second fixing bracket 132 , the formation of the inner circulating air duct 124 in the radiating pipe row 120 is more convenient and quicker.
  • the opening size of the socket 1331 is adapted to the radial size of the heat pipe 121, so that the outer wall of the heat pipe 121 can be closely fitted with the inner wall of the socket 1331, that is, the hole wall of the socket 1331.
  • the shaking of each heat pipe 121 in a direction perpendicular to the extending direction of the heat pipe 121 is restricted, so as to improve the stability of the heat pipe 121 in the insertion hole 1331 .
  • the shape of the insertion hole 1331 matches the cross-sectional shape of the heat dissipation pipe 121 , and the radial dimension of the insertion hole 1331 is consistent with the cross-sectional size of the heat dissipation pipe 121 .
  • the shape of the insertion hole 1331 is also circular, and the diameter of the insertion hole 1331 is consistent with the cross-sectional diameter of the heat dissipation pipe 121 .
  • the first fixing bracket 131 and the second fixing bracket 132 in the embodiment of the present application may both include downwards from both ends of the top plate 133 in the width direction (as shown in the y direction in FIG. 10 ).
  • Extended baffle 134 Taking the first fixing bracket 131 as an example, baffles 134 are provided at both ends of the top plate 133 of the first fixing bracket 131 in the width direction.
  • the width direction of the top plate 133 is perpendicular to the extending direction of the top plate 133 .
  • the two baffles 134 on the first fixing bracket 131 extend in the direction of the second fixing bracket 132
  • the two baffles 134 on the second fixing bracket 132 extend in the direction of the first fixing bracket 131 .
  • a baffle plate 134 is extended at opposite ends of the top plate 133 in the width direction, so as to block the heat dissipation pipe row 120 between the two baffle plates 134, and further avoid the heat dissipation pipe 121 in the heat dissipation pipe row 120.
  • Rocking back and forth along the thickness direction (refer to the y direction in FIG. 10 ) further improves the stability of the heat dissipation pipe row 120 in the thickness direction.
  • the top plate 133 and the baffle 134 of the first fixing bracket 131 may be integrally formed as one piece, which not only simplifies the structure of the first fixing bracket 131 but also improves the first fixing bracket 131
  • the installation process with the heat pipe row 120 and the housing assembly 110 also enhances the structural strength of the first fixing bracket 131, thereby further ensuring the fixing effect of the first fixing bracket 131 on the heat pipe row 120, and also improving the overall replacement. Structural stability of the heater 100 .
  • the embodiment of the present application does not exclude the arrangement in which the top plate 133 of the first fixing bracket 131 and the baffle plate 134 are detachably connected.
  • a limiting portion is provided on the side wall of each heat dissipation pipe 121 facing at least one baffle 134, and the end of the baffle 134 away from the top plate 133 is provided on the limiting portion to limit each
  • the movement of the heat pipes 121 in the extension direction improves the stability of all the heat pipes 121 in the heat pipe row 120 in the extension direction (ie, the height direction of the heat pipe row 120 ).
  • the limiting portion may be a step 126 formed on each heat pipe 121 , and the end of the baffle plate 134 away from the top plate 133 abuts on the step 126 , so as to ensure that each heat pipe 121 does not It can be released from any fixed bracket, and the structure of the limiting part is simplified, thereby improving the manufacturing efficiency of the whole heat exchanger 100 .
  • a step 126 may be provided on the side wall of each heat pipe 121 near the top, and the bottom end of the baffle plate 134 of the first fixing bracket 131 abuts on the step 126, thus restricting all heat dissipation in the heat pipe row 120
  • the pipes 121 move upward along the z direction, so as to prevent all the heat dissipation pipes 121 of the heat dissipation pipe row 120 from coming off the top of the first fixing bracket 131 .
  • a step 126 can be provided on the side wall of each heat pipe 121 close to the bottom, and the top of the baffle plate 134 of the second fixing bracket 132 abuts on the step 126, thus restricting all the heat pipes 121 in the heat pipe row 120 along the The z-direction moves downward, so as to prevent all the heat dissipation pipes 121 of the heat dissipation pipe row 120 from coming out from the bottom of the second fixing bracket 132 .
  • the steps 126 on the heat pipe 121 can be made in various ways.
  • a protruding structure can be provided on the outer wall of the heat pipe 121 in advance, and the extending direction of the convex structure is consistent with the extending direction of the heat pipe 121 .
  • Parts of the protruding structures located at both ends of the heat dissipation pipe 121 are removed by machining, so as to form steps 126 located at both ends of the heat dissipation pipe 121 .
  • the two ends of the radiating pipe 121 may be stamped to close the gap, or the wall thickness of the radiating pipe 121 may be increased to form steps 126 by machining.
  • a step 126 may also be welded, riveted or crimped on the outer wall of the heat pipe 121 , and the embodiment of the present application does not specifically limit the manufacturing method of the step 126 .
  • FIG. 11 is a partial structural schematic view of the housing assembly in FIG. 1 .
  • the housing assembly 110 of the embodiment of the present application may further include a left side panel 113 and a right side panel 114 arranged opposite to each other, and the left side panel 113 and the right side panel 114 are respectively provided on the front side panel 111 and the rear side panel Between 112 , for example, both ends of the left side plate 113 and the right side plate 114 along the thickness direction of the heat dissipation pipe row 120 are respectively fixed on the front side plate 111 and the right side plate 114 .
  • the left side plate 113 and the right side plate 114 of the housing assembly 110 are respectively disposed on the left side and the right side of the heat dissipation pipe row 120 , wherein the left side and the right side are heat dissipation pipes respectively.
  • the rows 120 are opposite to each other along the arrangement direction of the heat pipes 121 , that is, the width direction of the heat pipe rows 120 (as shown by the x direction in FIG. 2 ).
  • the left side plate 113 and the right side plate 114 are arranged between the front side plate 111 and the rear side plate 112 of the housing assembly 110 , and the left side plate 113 and the right side plate 114 are respectively arranged on the heat pipe row 120 the left side and right side of the heat exchanger, so that the radiating pipe row 120 is arranged in the installation space enclosed by the left side plate 113, the right side plate 114, the front side plate 111 and the rear side plate 112, thereby improving the heat exchanger performance.
  • the above-mentioned housing assembly 110 further protects the heat dissipation pipe row 120 to prevent the heat dissipation pipe row 120 from being damaged by the impact of the external environment, and to prevent external water vapor from entering the heat dissipation pipe row from the side. 120 , and the heat pipe row 120 is corroded and even enters the inside of the cabinet 200 through the internal circulation air duct 124 .
  • the housing assembly 110 is provided with the above-mentioned structure, so that the structure of the entire heat exchanger 100 is more compact, thereby reducing the volume of the heat exchanger 100 .
  • both ends of the fixing bracket assembly 130 may be respectively fixed on the left side panel 113 and the right side panel 114 of the housing unit 110 .
  • the two ends of the first fixing bracket 131 are respectively fixed on the left side plate 113 and the right side plate 114 of the housing assembly 110
  • the two ends of the second fixing bracket 132 are respectively fixed on the left side plate 113 and the right side of the housing assembly 110 . on board 114.
  • both ends of the top plate 133 of each fixing bracket can be welded, snapped or directly fixed on the left side plate 113 and the right side plate 114 by screws (as shown in FIG. 8 ).
  • FIG. 12 is a partial enlarged view of II in FIG. 11 .
  • the housing assembly 110 of the embodiment of the present application may further include a plurality of mounting supports 115 , and two ends of each fixing support along the extending direction are respectively fixed on the mounting supports 115 through the mounting supports 115 . on the left side panel 113 and the right side panel 114 .
  • a mounting support 115 can be fixed on the inner walls of the left side panel 113 and the right side panel 114, and both ends of the top panel 133 of the first fixing bracket 131 and the top panel 133 of the second fixing bracket 132 along the extending direction are fixed on the The corresponding mounting brackets 115 are installed, so as to realize the assembly connection between each fixing bracket and the housing assembly 110 .
  • the housing assembly 110 is provided with a mounting support 115 , and the two fixing brackets are fixed on the housing assembly 110 through the mounting support 115 , thereby improving the installation stability between the fixing support and the housing assembly 110 , and at the same time It also makes the installation and disassembly between the fixing bracket and the casing assembly 110 more convenient, and further facilitates the disassembly of the cooling pipe row 120 on the fixing bracket from the casing assembly 110 .
  • the mounting support 115 may include a mounting portion 1151 and a boss 1152 located on the mounting portion 1151 , and the mounting portion 1151 is fixed on the inner wall of the left side panel 113 or the right side panel 114 ,
  • the boss 1152 extends away from the left side plate 113 or the right side plate 114 , and one end of the fixing bracket is fixed on the table surface of the boss 1152 , for example, one end of the first fixing bracket 131 is fixed on the table surface of the boss 1152 .
  • the mounting portion 1151 of the mounting support 115 is fixed on the inner wall of the right side plate 114 , and the boss 1152 at one end of the mounting portion 1151 is away from the right side plate 114
  • One end of a fixing bracket such as the first fixing bracket 131 is fixed on the boss 1152 , for example, one end of the top plate 133 of the first fixing bracket 131 is fixed on the boss 1152 of the mounting support 115 .
  • the boss 1152 can extend outward from the top end of the mounting portion 1151 or from the bottom end of the mounting portion 1151 , and one end of the fixing bracket is fixed on the table surface of the boss 1152 to ensure that the fixing bracket is on the mounting support 115 on the stability.
  • the mounting support 115 in the embodiment of the present application may be an integral piece, so as to simplify the structure and assembly process of the mounting support 115 and at the same time improve the structural strength of the mounting support 115 .
  • each fixing bracket by fixing one end of each fixing bracket on the boss 1152 of the mounting support 115, the stability of the fixing bracket on the mounting support 115 is improved, and at the same time, the mounting portion 1151 of the mounting support 115 is fixed.
  • the mounting bracket 115 On the housing assembly 110 , the mounting bracket 115 is stably fixed on the left side panel 113 or the right side panel 114 of the housing unit 110 .
  • the mounting portion 1151 of the mounting support 115 in the embodiment of the present application may be fixed on the left side panel 113 or the right side panel 114 of the housing assembly 110 by screws.
  • the mounting portion 1151 can be fixed on the left side panel 113 or the right side panel 114 of the housing assembly 110 by three screws, wherein the three screws are distributed on the three vertices of the triangle, so as to improve the connection between the mounting support 115 and the right side panel 114 .
  • Connection stability between housing assemblies 110 may also be fixed on the housing assembly 110 by welding, riveting, and clamping, which is not limited in this embodiment of the present application.
  • one end of a fixing bracket such as the first fixing bracket 131 can be fixed on the boss 1152 of the mounting support 115 by screws, so as to simplify the fixing structure between the fixing bracket and the mounting support 115 , and at the same time Ensure the connection stability between the two.
  • one end of the fixing bracket, such as the first fixing bracket 131 may also be fixed on the boss 1152 of the mounting support 115 by welding, riveting, and clamping, which is not limited in this embodiment of the present application.
  • the sealing methods for the openings at both ends of all the gaps 122 along the extending direction include but are not limited to any one or more of glue filling, sealing mud and dipping glue, so as to improve the sealing performance. Flexibility, so as to facilitate the sealing arrangement of the openings at both ends of the gap 122 .
  • sealant can be poured between the two ends of the outer walls of two adjacent heat dissipation pipes 121 in the heat dissipation pipe row 120 to seal both ends of all the gaps 122, so that each gap 122 is formed as an independent inner circulation air duct 124, respectively.
  • external water vapor and the like are prevented from entering the inside of the cabinet 200 through the gap 122 of the heat dissipation pipe row 120 .
  • FIG. 13 is a partial exploded view of FIG. 2
  • FIG. 14 is an assembly view of the radiating pipe row, the sealing member and the pressing member in FIG. 2
  • FIG. 15 is a cross-sectional view of FIG. 14
  • the heat exchanger 100 in the embodiment of the present application may further include two sealing members 140 , and the two sealing members 140 are respectively disposed on the two pipes of the heat dissipation pipe row 120 . port.
  • Each sealing member 140 includes a sealing plate extending along the arrangement direction of the heat dissipation pipes 121 in the heat dissipation pipe row 120.
  • the sealing plate is provided with a plurality of first escape openings 141 at intervals along the extending direction. It is divided into a plurality of sealing strips 142 arranged at intervals along the extending direction, one end of each heat pipe 121 is respectively penetrated on the corresponding first escape opening 141, and correspondingly, each sealing strip 142 is blocked in the corresponding gap 122 At one end of each of the first avoidance ports 141 is used to avoid the nozzles of each heat dissipation pipe 121 to ensure that the external circulation air duct 125 is communicated with the external environment of the cabinet 200 .
  • the arrangement of the seals 140 enables the two ends of all the gaps 122 in the heat pipe row 120 to be sealed along the extending direction, so as to not only ensure that each gap 122 in the heat pipe row 120 forms its own independent inner circulation air duct 124, so that each inner circulation air duct 124 is formed.
  • the air flow of the circulating air ducts 124 can be heat-exchanged with the air flow in the two adjacent outer circulating air ducts 125 to improve the heat exchange efficiency of the heat exchanger 100 , and there will be no leakage between the inner circulating air ducts 124 .
  • both ends of the gap 122 of the heat pipe row 120 are sealed by two sealing members 140 respectively, which facilitates the disassembly of the heat pipe row 120.
  • the two One seal 140 is removed, and then several heat pipes 121 can be removed, and damaged heat pipes 121 can also be replaced at any time.
  • the structure of the sealing strip 142 on the sealing plate matches the radial structure of each gap 122 to ensure that the outer circumference of the sealing strip 142 is in close contact with the outer walls of the two adjacent heat dissipation pipes 121 .
  • the two sealing members 140 in the embodiment of the present application include a first sealing member and a second sealing member.
  • the first sealing member is disposed on the side of the top plate 133 of the first fixing bracket 131 away from the second fixing bracket 132 .
  • Two seals are disposed on the side of the top plate 133 of the second fixing bracket 132 away from the first fixing bracket 131 , so as to improve the installation stability of the sealing member 140 on the heat pipe row 120 .
  • the first seal is disposed on the side of the top plate 133 of the first fixing bracket 131 facing the top of the heat pipe row 120 .
  • the sealing plate of the first sealing member is fixed on the side surface of the top plate 133 of the first fixing bracket 131 facing the top of the heat dissipation pipe row 120 by welding, riveting, screwing and clamping, etc. The sealing effect of all the gaps 122 in the heat pipe row 120 .
  • the first escape port 141 on the sealing member 140 is arranged corresponding to the insertion hole 1331 on the top plate 133 to ensure that the mouth end of the heat pipe 121 passes through the first escape port 141 and the insertion hole 1331 .
  • the sealing strips 142 on the sealing member 140 are pressed on the parts of the top plate 133 located on both sides of the insertion hole 1331 , so that the sealing strips 142 are more stable at the ports of the respective gaps 122 .
  • the side away from the fixing bracket may be lower than or flush with the end face of the nozzle end of the heat dissipation pipe row 120 .
  • the side of the first sealing member facing away from the first fixing bracket 131 is lower than or flush with the top surface of the heat dissipation pipe row 120, that is to say, the thickness of the sealing plate of the first sealing member is less than Or equal to the distance between the top plate 133 of the first fixing bracket 131 and the top end surface of the heat dissipation pipe row 120 , so that the overall height of the heat exchanger 100 can be saved, thereby saving the occupied size of the heat exchanger 100 .
  • the side of the sealing member 140 facing away from the fixed bracket protrudes to the end face of the mouth end of the heat dissipation pipe row 120 .
  • the side of the first sealing member facing away from the first fixing bracket 131 is higher than the top surface of the heat dissipation pipe row 120 , that is to say, the thickness of the sealing plate of the first sealing member is greater than that of the first fixing member The distance between the top plate 133 of the bracket 131 and the top end surface of the heat dissipation pipe row 120 .
  • the width of the portion of the sealing strip 142 protruding from the mouth end of the heat dissipation pipe row 120 may be greater than the width of the gap 122 , so as to play a positioning role in the assembly of the sealing member 140 .
  • the sealing member 140 is assembled, as long as the sealing strip 142 on the sealing member 140 abuts on the end surface of the nozzle end of the heat dissipation pipe row 120, it is ensured that the sealing member 140 is just pressed on the fixing bracket, Thus, the positioning of the sealing member 140 is completed.
  • the sealing member 140 in the embodiment of the present application may include, but is not limited to, any one of a rubber member, a silicone member, and a plastic member.
  • the sealing member 140 is a rubber member, so as to ensure that each sealing strip 142 on the sealing member 140 can be in close contact with the outer walls of two adjacent heat dissipation pipes 121 , thereby enhancing the sealing effect on the gap 122 .
  • the heat exchanger 100 of the embodiment of the present application further includes a pressing member 150 , and the pressing member 150 is pressed on the side of the sealing member 140 away from the fixing bracket, so as to improve the sealing member 140
  • the stability at both ends of the gap 122 of the heat pipe row 120 ensures the sealing effect of the sealing member 140 on the two ends of the gap 122 .
  • the number of pressing members 150 may be one.
  • a pressing member 150 is provided on the sealing member 140 at the top of the heat pipe row 120 , that is, one side of the first sealing member, and the pressing member 150 is disposed on the side of the first sealing member facing the top of the heat dissipation pipe row 120 to ensure that the first sealing member does not come out of the top orifice end of the heat dissipation pipe row 120 .
  • the number of the pressing members 150 may be two, one of the two pressing members 150 is disposed on the side of the first sealing member facing the top of the heat pipe row 120 , and the two pressing members 150 The other one is disposed on the side of the second seal facing the bottom of the heat pipe row 120 .
  • the pressing member 150 provided on the first sealing member is referred to as the first pressing member
  • the pressing member 150 provided on the second sealing member is referred to as the second pressing member.
  • the pressing member 150 may include a pressing plate 151 extending along the arrangement direction of the heat dissipation pipes 121 in the heat dissipation pipe row 120 , and the pressing plate 151 is fixed on the sealing member 140 to press
  • the pressing plate 151 is provided with a plurality of second avoidance openings 1511 at intervals along the extending direction. All the second avoiding openings 1511 separate the pressing plate 151 into a plurality of pressing strips 1512 arranged at intervals along the extending direction.
  • the plurality of second escape ports 1511 are provided to ensure that the outer circulation air flow can be circulated in each outer circulation air duct 125 in the heat dissipation pipe row 120 and outside the cabinet 200 .
  • the pressing strip 1512 in the embodiment of the present application is also located outside the heat dissipation pipe row 120 .
  • the sealing strip 142 is completely located inside the heat pipe row 120
  • the pressing strip 1512 in the embodiment of the present application may be located inside the heat pipe row 120 , or may be partially or completely located outside the heat pipe row 120 .
  • the embodiment of the present application does not limit the setting position of the pressing strip 1512 .
  • the pressing member 150 may be fixed on the sealing member 140 by screws. In some examples, the pressing member 150 may also be fixed on the sealing member 140 by welding, riveting, clamping, and crimping with an adapter, which is not limited in this embodiment of the present application.
  • the pressing member 150 further includes an extension plate 152 , the extension plate 152 is connected to at least one of the two sides of the pressing plate 151 oppositely arranged in the width direction, and extends The plate 152 extends in a direction away from the sealing member 140 , and the extending plate 152 is fixed on the front side plate 111 or the rear side plate 112 to improve the assembly stability of the pressing member 150 in the heat exchanger 100 .
  • an extension plate 152 is provided on one of the sides of the pressing plate 151 of the first pressing member opposite to each other in the width direction, and the extension plate 152 extends in a direction away from the first sealing member , when the first pressing plate is fixed on the first sealing member, the extension plate 152 can be fixed on the front side plate 111 or the rear side plate 112 of the housing assembly 110 to further improve the first pressing member in the first sealing member Therefore, the stability of the sealing member 140 on the heat pipe row 120 is ensured.
  • an extension plate 152 may be provided on both sides of the pressing plate 151 opposite to each other in the width direction, and the two extension plates 152 are respectively fixed to the front side plate 111 and the rear side plate of the housing assembly 110 . 112 on.
  • the first circulating air duct is the inner circulating air duct 124 that communicates with the inside of the cabinet 200 , that is, the pipes of each heat dissipation pipe 121 in the heat dissipation pipe row 120 123 serves as the inner circulation air duct 124 .
  • the second circulation air duct is the outer circulation air duct 125 that communicates with the outside of the cabinet 200 , that is, each gap 122 in the heat dissipation pipe row 120 serves as the outer circulation air duct 125 .
  • both ends of the inner circulation air duct 124 along the extending direction are sealed and arranged, that is to say, the two ends of each radiating pipe 121 are sealed and arranged at each radiating pipe 121
  • a first ventilation port and a second ventilation port are opened on the side facing the front side panel 111, wherein the first ventilation port is communicated with the inner air inlet 1111 on the front side panel 111, and the second ventilation port is connected with the inner air inlet 1111 on the front side panel 111.
  • the air outlet 1112 communicates with the inside of the cabinet 200 through the first air outlet, the inner air inlet 1111, the second air outlet and the inner air outlet 1112.
  • the air flow inside the cabinet 200 enters the heat dissipation pipe 121 through the inner air inlet 1111 and the first ventilation port, that is, the inner circulation air duct 124, and after heat exchange with the air flow in the outer circulation air duct 125, the air flows from the second ventilation port and the inner circulation air duct 125.
  • the air outlet 1112 returns to the interior of the cabinet 200 again.
  • the front side plate 111 is attached to the front side of the heat pipe row 120, the number of the inner air inlets 1111 arranged on the front side plate 111 is multiple, and the plurality of inner air inlets 1111 are arranged along the heat dissipation pipes.
  • the rows 120 are arranged at intervals in the width direction and staggered from the gaps 122 in the row 120 of heat dissipation pipes.
  • the number of the inner air outlets 1112 provided on the front side plate 111 is multiple, and the plurality of inner air outlets 1112 are arranged at intervals along the width direction of the heat dissipation pipe row 120 and are arranged staggered from the gaps 122 in the heat dissipation pipe row 120 , and at the same time, the plurality of inner air outlets 1112 are respectively communicated with the second air outlets on the corresponding heat dissipation pipes 121 .
  • the two ends of the pipe openings of the heat dissipation pipe 121 can be sealed by sealing methods such as glue filling, sealing mud, and dipping glue, or the heat dissipation pipe 121 can be sealed by the sealing member 140 in the first embodiment.
  • the nozzles at both ends are sealed. It can be understood that the sealing method of the two ends of the heat pipe 121 can be directly referred to the sealing method of the openings at both ends of the gap 122 along the extending direction in the first embodiment, which will not be repeated here.
  • both ends of each gap 122 along the extending direction can be opened as the external air inlet 1251 and the external air outlet 1252 communicating with the outside of the cabinet 200 .
  • Each gap 122 can realize air circulation with the outside of the cabinet 200 through openings at both ends along the extending direction.
  • the airflow outside the cabinet 200 enters the gap 122 through the outer air inlet 1251 (eg, the bottom end opening of the gap 122 ), that is, the outer circulation air duct 125 , and after heat exchange with the air flow in the inner circulation air duct 124 , flows from the outer air outlet 1252 (eg, the top opening of the gap 122 ) back to the outside of the cabinet 200 .
  • the heat dissipation process of the heat exchanger 100 in the embodiment of the present application to the electronic equipment 210 in the cabinet 200 is as follows:
  • the hot air flow inside the cabinet 200 enters each of the inner circulation air ducts 124 of the heat exchanger 100 from the inner air inlet 1111 and the first ventilation port of the front side panel 111 .
  • Each outer air inlet 1251 enters into each outer circulation air duct 125.
  • the heat of the air flow in each inner circulation air duct 124 is first transferred to the pipe walls on both sides of the inner circulation air duct 124, and then conducts through the effect of heat conduction.
  • the outer air outlet 1252 is discharged to the outside of the cabinet 200, and the inner circulating air flow a is cooled and enters the cabinet from the inner air outlet 1112 of the inner circulating air duct 124, that is, the heat exchange between the inner circulating air flow a and the outer circulating air flow b in the heat exchanger 100 is completed. , so that the heat of the electronic device 210 inside the cabinet 200 is discharged to the outside of the cabinet 200 through the external circulating air flow b, so as to realize the heat dissipation of the electronic device 210 .
  • the internal circulating air flow a inside the cabinet 200 can directly pass through the pipe wall of the heat pipe 121 and the rear side plate after entering the pipe 123.
  • the 112 radiates heat to the outside of the cabinet 200 , which effectively improves the heat radiation efficiency of the airflow in the internal circulation air duct 124 compared with the traditional cabinet, thereby improving the heat dissipation efficiency of the electronic equipment 210 in the cabinet 200 .
  • an embodiment of the present application further provides a cabinet assembly 10 , including a cabinet 200 and at least one heat exchanger 100 according to the first embodiment. At least one heat exchanger 100 is disposed outside any one of the side walls of the cabinet 200 .
  • the heat exchanger 100 is disposed on the outer wall of the cabinet 200 , and the front side plate 111 of the heat exchanger 100 is attached to the outer surface of any side wall of the cabinet 200 .
  • a cabinet air inlet and a cabinet air outlet are formed on the wall, and the cabinet air inlet and the cabinet air outlet are respectively connected with the inner air inlet 1111 and the inner air outlet 1112 on the front side panel 111. In this way, the hot air flow inside the cabinet 200 can be arranged in sequence.
  • the inner circulation air duct 124 of the heat exchanger 100 After entering the inner circulation air duct 124 of the heat exchanger 100 through the cabinet air inlet and the inner air inlet 1111 of the front side panel 111, after heat exchange with the air flow in the outer circulation air duct 125, the inner air outlet on the front side panel 111 1112 and the cabinet air outlet enter the interior of the cabinet 200 .
  • the cooling process of the cabinet 200 in the embodiment of the present application is as follows:
  • the hot air flow inside the cabinet 200 that is, the internal circulating air flow a, enters each of the internal circulating air ducts 124 of the heat exchanger 100 from the air inlet of the cabinet 200 and the internal air inlet 1111 on the front side panel 111.
  • the air flow that is, the outer circulating air flow b enters each outer circulating air duct 125 from each outer air inlet 1251 of the heat exchanger 100.
  • the heat of the inner circulating air flow a in each inner circulating air duct 124 is first transferred to the outer circulating air.
  • the external circulating airflow b in the duct 125 the external circulating airflow b is heated and discharged from the external air outlet 1252 of the external circulating air duct 125 to the outside of the cabinet 200, so that the heat of the electronic equipment 210 in the cabinet 200 is discharged to the cabinet 200 through the external circulating airflow.
  • the inner circulating air a is cooled and enters the cabinet 200 through the inner air outlet 1112 on the front side panel 111 and the cabinet air outlet, and blows toward the electronic device 210 to realize heat dissipation of the electronic device 210 .
  • each inner circulation air duct 124 directly radiates heat to the outside of the cabinet 200 through the rear side panel 112 in the form of heat radiation, so as to effectively dissipate heat to the electronic devices 210 in the cabinet 200 .
  • the heat exchanger 100 can make full use of the external side of the cabinet 200 space, water-proof wiring space, or space for wall-mounted components, so as not only to avoid occupying the space inside the cabinet 200, but also to reduce the volume of the cabinet 200 while ensuring the heat dissipation efficiency, so that the heat exchanger 100 is suitable for miniaturization Outdoor cabinet.
  • one of the side walls of the cabinet 200 may be configured as the front side panel 111 of the heat exchanger 100 .
  • the heat pipe row 120 of the heat exchanger 100 is directly fixed to the housing assembly 110 . on the rear side panel 112, left side panel 113 and right side panel 114, and then one ends of the left side panel 113 and the right side panel 114 are respectively fixed to the outside of one of the side walls of the cabinet 200, saving heat exchangers
  • One of the components of the heat exchanger 100 is to simplify the structure of the heat exchanger 100, improve the assembly efficiency of the cabinet 200, reduce the volume of the entire cabinet assembly 10, save the space occupied by the cabinet assembly 10, and also reduce the cabinet assembly 10.
  • the weight of the cabinet assembly 10 makes the installation of the cabinet assembly 10 more convenient.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

本申请实施例提供一种机柜组件及换热器,换热器包括外壳组件和散热管排;散热管排由多个并排且间隔设置的散热管组成,每个散热管的管道形成第一循环风道,外壳组件包括分别设置在散热管排的前侧面和后侧面的前侧板和后侧板,散热管排中相邻两个散热管之间具有间隙,前侧板和后侧板将每个间隙围合成第二循环风道,第一循环风道与第二循环风道中的其中一个为外循环风道,另一个为内循环风道,后侧板位于机柜本体的外部。相比于传统技术,本申请实施例的换热器中内循环风道内的气流可直接通过后侧板或者后侧板和管壁将热量辐射至机柜外部,相比于传统的机柜,有效提高了内循环风道内的气流的热辐射效率,从而提高了机柜内电子设备的散热效率。

Description

机柜组件及换热器
本申请要求于2020年12月14日提交中国专利局、申请号为202011467063.X、申请名称为“机柜组件及换热器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及散热设备技术领域,特别涉及一种机柜组件及换热器。
背景技术
室外机柜内安装有基站设备、电源设备、蓄电池及传输设备等电子设备。为了保证安装在其中的电子设备能够在允许的工作温度范围内正常可靠工作,机柜必须具备一定的散热功能,以将电子设备产生的热量传递至机柜外部。
传统技术中,为了对机柜内的电子设备进行散热,将机柜的至少一个侧壁设置为包括内壁和外壁的双层壁,在内壁和外壁之间设置有连续交替有凹槽与凸起的褶皱板,该褶皱板将内壁与外壁之间的空间隔离,其中,外壁与褶皱板之间的空间与机柜外部连通形成外循环风道,以与机柜外部的气流进行交换,内壁与褶皱板之间的空间与机柜内部连通形成内循环风道,以与机柜内部的气流进行交换。散热时,一方面,机柜内部的高温气流进入内循环风道内,通过褶皱板的热传导与外循环风道内的低温气流进行热交换,从而将机柜内部的热量通过外循环风道内的气流带出至机柜外部,另一方面,机柜内部的高温气流以热辐射的方式将热量辐射至机柜外部,完成对机柜内电子设备的散热。
然而,传统技术中,因机柜的外壁与导热板之间的外循环风道内流通机柜外部的低温气流,这就使得褶皱板与内壁之间的高温气流的热量无法有效的辐射至机柜外部,从而降低了机柜内电子设备的散热效率。
发明内容
本申请实施例提供了一种机柜组件及换热器,以解决传统的机柜中褶皱板与内壁之间的高温气流的热量无法有效的辐射至机柜外部,从而降低了机柜内电子设备的散热效率的问题。
本申请实施例提供一种换热器,该换热器用于对机柜内的电子设备进行散热,该换热器包括外壳组件和散热管排;
散热管排由多个并排且间隔设置的散热管组成,每个散热管的管道均形成为第一循环风道;外壳组件包括分别设置在散热管排的前侧面和后侧面的前侧板和后侧板,散热管排中相邻两个散热管之间具有间隙,前侧板和后侧板将间隙围合成第二循环风道;
第一循环风道与的第二循环风道中的其中一个为与机柜外部连通的外循环风道, 且外循环风道沿延伸方向的两端具有外进风口和外出风口,外进风口和外出风口均与机柜的外部连通;第一循环风道与的第二循环风道中的另一个为与机柜内部连通的内循环风道,内循环风道沿延伸方向的两端均密封设置,前侧板上具有与内循环风道连通的内进风口和内出风口,后侧板位于机柜外部。
本申请实施例提供的换热器,通过将多个并排设置的散热管形成的散热管排固定在外壳组件内,并将每个散热管的管道与相邻散热管之间的间隙中的其中一个作为与机柜外部连通的外循环风道,将每个散热管的管道与相邻散热管之间的间隙中的另一个作为与机柜内部连通的内循环风道,另外,在换热器的前侧板上设置与内循环风道连通的内进风口和内出风口,这样,一方面,机柜内部的热气流即内循环气流可将电子设备的热量经内进风口带入至各个内循环风道内,机柜外部的冷气流即外循环气流进入各个外循环风道内,并通过散热管的管壁与相邻的内循环风道内的热气流进行热交换,内循环气流的热量传递至外循环气流后,该外循环气流继而排出至机柜外部,降温后的内循环气流进入内部,完成对机柜内部的电子设备的有效散热,相比于传统技术,本申请实施例的换热器增加了换热面积,从而提高了换热器对电子设备的散热效率。另一方面,外壳组件的后侧板位于机柜外部,且该后侧板的内壁直接与散热管的管壁贴合,这样,在散热管的管道为内循环风道时,机柜内部的内循环气流均直接通过散热管的管壁和后侧板将热量辐射至机柜外部,在间隙作为内循环风道时,内循环气流可直接通过后侧板将热量辐射至机柜外部,相比于传统的机柜,有效提高了内循环风道内的气流的热辐射效率,从而提高了机柜内电子设备的散热效率。
在一种可选的实现方式中,第一循环风道为外循环风道,每个散热管两端的管口分别为外循环风道的外进风口和外出风口;
第二循环风道为内循环风道,间隙沿延伸方向的两端密封设置,其中,间隙的延伸方向与散热管的延伸方向一致。
本申请实施例通过将第一循环风道即散热管道的管道作为外循环风道,将第二循环风道即相邻散热管之间的间隙作为内循环风道,这样可简化外循环风道与机柜外部的连通结构,例如直接将散热管的两端管口分别作为与机柜外部连通的外进风口和外出风口。同时,上述设置方式也简化了内循环风道与机柜内部的连通结构,例如,只需要将前侧板上的内进风口和内出风口与间隙连通,便可保证内循环风道与机柜内部的气流循环流通,从而简化了整个换热器的结构,提高了换热器的制作效率。
在一种可选的实现方式中,沿内循环风道的延伸方向,内进风口和内出风口分别设置在前侧板的两端,以延长机柜内的气流在内循环风道内的流动路径,增大与外循环风道内的气流的接触面积,从而可将机柜内的电子设备的热量有效的传递至外循环风道内的气流,实现对电子设备的有效散热。
在一种可选的实现方式中,换热器还包括固定支架组件,固定支架组件固定在外壳组件上;
散热管排通过固定支架组件固定在外壳组件上。
本申请实施例将散热管排中的所有散热管通过固定支架固定在外壳组件上,不仅提高了散热管排与外壳组件之间的安装稳固性,而且提高了散热管排与外壳组件之间的安装效率,例如,可将固定支架上的所有的散热管与该固定支架作为一个整体结构, 继而将该整体结构固定在外壳组件上,使得散热管排的安装更加方便快捷。另外,该固定支架设置使得外壳组件内的散热管排的结构更加紧凑。
在一种可选的实现方式中,固定支架组件包括第一固定支架和第二固定支架,第一固定支架和第二固定支架分别位于散热管排靠近管口的两端;
第一固定支架和第二固定支架均包括顶板,顶板沿延伸方向间隔设置有插孔,插孔将顶板分隔成多个间隔设置的挡条,多个散热管分别穿设在对应的插孔内,挡条位于相邻两个所述散热管之间的间隙,其中,顶板的延伸方向与散热管的排列方向一致。
本申请实施例通过将两个固定支架设置为具有多个插孔的顶板,并将散热管排中所有散热管的一端插设在相应的插孔内,这样,当将所有散热管装配在两个固定支架上时,可使相邻两个散热管之间形成间隙,进而形成内循环风道,即通过将散热管装配在第一固定支架和第二固定支架上,使得散热管排内的内循环风道的形成更加方便快捷。
在一种可选的实现方式中,插孔的开口尺寸与散热管的径向尺寸相适配,以限制每个散热管在垂直于散热管的延伸方向的方向上的晃动,从而提高内循环风道的稳定性。
在一种可选的实现方式中,第一固定支架和第二固定支架均包括从顶板沿宽度方向的两端往下延伸的挡板;
两个挡板分别设置在散热管排的前侧面和后侧面,其中,顶板的宽度方向垂直于顶板的延伸方向。
本申请实施例通过在顶板沿宽度方向相对设置的两端延伸一挡板,以将散热管排挡设在两个挡板之间,避免散热管排中的散热管沿厚度方向前后晃动,进一步提高了散热管排在厚度方向上的稳固性,其中,散热管排的厚度方向是指散热管排垂直于延伸方向及散热管的排列方向的方向。
在一种可选的实现方式中,散热管排中,每个散热管朝向至少一个挡板的侧壁上设置有限位部;
挡板远离顶板的一端设置在限位部上,以限制每个散热管在延伸方向上的活动,从而提高了散热管排中所有散热管在延伸方向上的稳固性。
在一种可选的实现方式中,限位部为形成在每个散热管上的台阶,挡板远离顶板的一端抵接在台阶上,在确保每个散热管不会从第一固定支架或者第二固定支架上脱出,而且简化了限位部的结构,从而提高了整个换热器的制作效率。
在一种可选的实现方式中,换热器还包括两个密封件,两个密封件分别设置在散热管排的两个管口端;
每个密封件包括沿散热管排中散热管的排列方向延伸的密封板;
密封板沿延伸方向间隔设置有多个第一避让口,所有第一避让口将密封板分隔成沿延伸方向间隔设置的多个密封条,每个散热管的一端分别穿设在相应的第一避让口上,相应地,每个密封条均封堵在对应的间隙的一端,以将散热管排中的所有间隙沿延伸方向的两端进行有效密封,从而不仅保证散热管排中各个间隙形成各自独立的内循环风道,使得每个内循环风道的气流均能够与左右相邻的两个外循环风道内的气流进行热交换,以提高换热器的换热效率,而不会发生各个内循环风道之间以及内循环 风道与外循环风道之间相互窜风的情况,而且避免了外部环境中的水汽等污染物通过散热管排的间隙进入至内循环风道以及机柜内部,而对换热器以及机柜内的电子设备造成损坏。
在一种可选的实现方式中,两个密封件包括第一密封件和第二密封件;
第一密封件设置在第一固定支架的顶板背离第二固定支架的一侧,第二密封件设置在第二固定支架的顶板背离第一固定支架的一侧,以提高每个密封件在散热管排上的安装稳固性。
在一种可选的实现方式中,密封件包括橡胶件、硅胶件及塑胶件中的任意一种。
在一种可选的实现方式中,换热器还包括压紧件;
压紧件压设在密封件背离顶板的一侧,以提高密封件在散热管排的间隙两端的稳固性,从而保证密封件对间隙两端的密封效果。
在一种可选的实现方式中,压紧件包括沿散热管排中散热管的排列方向延伸的压紧板;
压紧板固定在密封件上,压紧板沿延伸方向间隔设置有多个第二避让口,所有第二避让口将压紧板分隔成沿延伸方向间隔设置的多个压紧条,所有散热管的管口与多个第二避让口对应设置,相应地,所有压紧条分别压设在对应的密封条上,这样,在保证每个密封条稳定地封堵在相应的间隙内的同时,确保各个散热管的管口的畅通,从而保证外循环风道能够顺利进风与出风。
在一种可选的实现方式中,压紧件还包括延伸板,延伸板连接在压紧板沿宽度方向相对设置的两个侧边的至少一个上,延伸板往远离密封件的方向延伸,延伸板固定在前侧板或者后侧板上,以提高压紧件在换热器内的装配稳固性,其中,压紧板的宽度方向与压紧板的延伸方向垂直。
在一种可选的实现方式中,每个散热管包括扁平管、倾斜管、曲面管及波浪管中的任意一种,以提高散热管的选择灵活性。
本申请实施例还提供一种机柜组件,包括机柜和至少一个如上的换热器;
至少一个换热器设置在机柜的任意一个侧壁外部,且换热器的内循环风道与机柜的内部连通。
本申请实施例通过在机柜的任意一个侧壁外部设置上述换热器,不仅提高了机柜内的电子设备的散热效率,而且该换热器可充分利用了机柜外部的侧面空间、防水沿走线空间或者挂墙安装件的空间,从而不仅避免占用机柜内部的空间,而且在保证散热效率的同时,缩小了机柜的体积,使得该换热器适用于小型化室外机柜。
在一种可选的实现方式中,换热器的前侧板贴设在机柜本体的任意一个侧壁的外表面;
机柜本体的侧壁上形成有机柜进风口和机柜出风口,机柜进风口和机柜出风口分别与前侧板上的内进风口和内出风口对应连通设置,这样,机柜内部的热气流可通过机柜进风口进入换热器的内循环风道后,与外循环风道内的气流进行热交换后,可从机柜出风口进入机柜内部。
在一种可选的实现方式中,机柜的其中一个侧壁被配置成换热器的前侧板,以简化换热器的结构,提高机柜的装配效率,同时缩小了整个机柜组件的体积,节约了该 机柜组件的占用空间,另外也减轻了机柜组件的重量,使得该机柜组件的安装更加方便。
附图说明
图1是本申请实施例提供的换热器的整体结构示意图;
图2是图1的爆炸图;
图3是本申请实施例提供的机柜组件的结构示意图;
图4是图1中散热管排的结构示意图;
图5是图4中I处的局部放大图;
图6是图1中散热管排与固定支架组件的装配图;
图7是图6的部分结构示意图;
图8是图1中第一固定支架与外壳组件的装配图;
图9是图6中第一固定支架的结构示意图;
图10是图7的部分结构示意图;
图11是图1中外壳组件的部分结构示意图;
图12是图11中II处的局部放大图;
图13是图2的部分爆炸图;
图14是图2中散热管排、密封件及压紧件的装配图;
图15是图14的剖视图。
附图标记说明:
10-机柜组件;
100-换热器;200-机柜;
110-外壳组件;120-散热管排;130-固定支架组件;140-密封件;150-压紧件;210-电子设备;
111-前侧板;112-后侧板;113-左侧板;114-右侧板;115-安装支座;121-散热管;122-间隙;123-管道;124-内循环风道;125-外循环风道;126-台阶;131-第一固定支架;132-第二固定支架;133-顶板;134-挡板;141-第一避让口;142-密封条;151-压紧板;152-延伸板;
1111-内进风口;1112-内出风口;1151-安装部;1152-凸台;1251-外进风口;1252-外出风口;1331-插孔;1332-挡条;1511-第二避让口;1512-压紧条。
具体实施方式
本申请的实施方式部分使用的术语仅用于对本申请的具体实施例进行解释,而非旨在限定本申请。
为了对机柜内的电子设备进行散热,传统技术是将机柜的至少一个侧壁设置为包括内壁和外壁的双层壁,在内壁和外壁之间设置导热板,该导热板具体可以是有连续交替有凹槽与凸起的褶皱板,该褶皱板将内壁与外壁之间的空间隔离,其中,外壁与 褶皱板之间的空间与机柜外部连通形成外循环风道,以与机柜外部的气流进行交换,内壁与褶皱板之间的空间与机柜内部连通形成内循环风道,以与机柜内部的气流进行交换。
其中,机柜的外壁上设置有外进风口和外出风口,该外进风口和外出风口均与机柜外部和外循环风道连通,这样,机柜外部的气流可通过外进风口进入外循环风道内,与内循环风道内的气流进行热交换后从外出风口进入机柜外部,实现外循环气流在外循环风道与机柜外部环境之间的循环流通。
同时,在机柜的内壁上设置有内进风口和内出风口,该内进风口和内出风口均与机柜内部的电子设备和内循环风道连通,这样,机柜内部的气流可通过内进风口进入内循环风道内,与外循环风道内的气流进行热交换后从内出风口进入机柜内部,实现内循环气流在内循环风道与机柜内部之间的循环流通。
机柜的电子设备进行散热的过程中,一方面,机柜内部的高温气流即内循环气流会进入内循环风道内,该内循环气流通过褶皱板的热传导与外循环风道内的低温气流即外循环气流进行热交换,例如,内循环气流先将热量传递至褶皱板朝向内壁的表面,再经褶皱板热传导至褶皱板朝向外壁的表面,褶皱板朝向外壁的表面的热量再传递至外循环风道内的外循环气流,该外循环气流受热后经机柜外壁上的出风口流出至机柜外部,内循环气流冷却后经机柜内壁的内出风口进入机柜内部,这样,机柜内部的热量便通过外循环风道内的气流带出至机柜外部,实现对机柜内电子设备的散热。
另一方面,机柜内部的高温气流以热辐射的方式将热量辐射至机柜外部,完成对机柜内电子设备的散热。
然而,传统的机柜中,褶皱板朝向内壁的一侧为内循环风道,该内循环风道内流通有机柜内部的气流即内循环气流,该褶皱板朝向外壁的一侧为外循环风道,该外循环风道内流通有机柜外部的气流即外循环气流,也即是说,该褶皱板与机柜的外壁之间具有一定间隔,这样,机柜内部的高温气流便与机柜外部之间通过空气实现隔离,这就使得机柜内部的高温气流无法有效的将热量以热辐射的方式直接辐射至机柜外部,从而降低了机柜内电子设备的散热效率。
另外,褶皱板在安装时,与机柜的内壁、外壁、内壁与外壁之间的左侧壁和右侧壁之间具有一定的安装空间,从而降低了散热空间的利用率。
基于此,本申请实施例提供一种机柜组件及换热器,通过将多个并排设置的散热管形成的散热管排固定在外壳组件内,并将每个散热管的管道与相邻散热管之间的间隙中的其中一个作为与机柜外部连通的外循环风道,将每个散热管的管道与相邻散热 管之间的间隙中的另一个作为与机柜内部连通的内循环风道,另外,在换热器的前侧板上设置与内循环风道连通的内进风口和内出风口,这样,一方面,机柜内部的热气流即内循环气流可将电子设备的热量经内进风口带入至各个内循环风道内,机柜外部的冷气流即外循环气流进入各个外循环风道内,并通过散热管的管壁与相邻的内循环风道内的热气流进行热交换,内循环气流的热量传递至外循环气流后,该外循环气流继而排出至机柜外部,完成对机柜内部的电子设备的有效散热,相比于传统技术,本申请实施例的换热器增加了换热面积,从而提高了换热器对电子设备的散热效率。另一方面,外壳组件的后侧板位于机柜外部,且该后侧板的内壁直接与散热管的管壁贴合,这样,在散热管的管道为内循环风道时,机柜内部的内循环气流均直接通过散热管的管壁和后侧板将热量辐射至机柜外部,在间隙作为内循环风道时,内循环气流可直接通过后侧板将热量辐射至机柜外部,相比于传统的机柜,有效提高了内循环风道内的气流的热辐射效率,从而提高了机柜内电子设备的散热效率。
以下对本申请实施例的换热器及机柜的具体结构进行详细说明。
实施例一
图1是本申请实施例提供的换热器的整体结构示意图,图2是图1的爆炸图,图3是本申请实施例提供的机柜组件的结构示意图。参照图1至图3所示,本申请实施例提供一种换热器100,该换热器100用于对机柜200内的电子设备210进行散热,保证电子设备210能够进行正常可靠的工作。
图4是图1中散热管排的结构示意图,图5是图4中I处的局部放大图。参照图2、图4和图5所示,本申请实施例的换热器100包括外壳组件110和散热管排120。其中,参照图4和图5所示,散热管排120由多个并排且间隔设置的散热管121组成。
具体设置时,本申请实施例的散热管121可以包括但不限于扁平管、倾斜管、曲面管及波浪管中的任意一种,以提高散热管121的选择灵活性。本申请实施例具体是以散热管121为扁平管为例进行的说明,其他类型的散热管121例如倾斜管、曲面管及波浪管的结构可直接参照现有技术。
本申请实施例的散热管121可以由铝、铜等金属材料采用型材挤压成型,本申请实施例具体是以铝管为例进行的说明。
值得说明的是,散热管排120中,每个散热管121的延伸方向均一致,例如,参照图4所示,每个散热管121的延伸方向均指向散热管排的高度方向(如图4中z方向所示)。另外,为了方便描述,本申请实施例将散热管排120中散热管121的排列方向作为散热管排120的宽度方向,如图4中的x方向所示,散热管排120的厚度方 向如图4中y方向所示。本申请实施例的每个散热管121的管道123均形成第一循环风道。
参照图2所示,本申请实施例的外壳组件110包括分别贴置在散热管排120的前侧面和后侧面的前侧板111和后侧板112。其中,散热管排120的前侧面和后侧面分别为散热管排120沿厚度方向(如图2中y方向所示)相对设置的两个侧面。外壳组件110的前侧板111设置在散热管排120的前侧面,外壳组件110的后侧板112设置在散热管排120的后侧面。
参照图5所示,因散热管排120中的多个散热管121是沿x方向间隔设置,则散热管排120中,相邻两个散热管121之间具有间隙122,外壳组件110的前侧板111和后侧板112将散热管排120中的所有间隙122围合成第二循环风道。其中,后侧板112位于机柜200的外部(如图3所示)。
本申请实施例中,第一循环风道为与机柜200的外部连通的外循环风道125,该外循环风道125沿延伸方向的两端具有外进风口1251和外出风口1252。参照图1所示,例如,每个散热管121的其中一个管口可以作为外循环风道125的外进风口1251,每个散热管121的另一个管口可以作为外循环风道125的外出风口1252。例如,每个散热管121的底部管口作为外进风口1251,每个散热管121的顶部管口作为外出风口1252。
需要说明的是,在具体制作时,本申请实施例的换热器100并不排除在每个散热管121的管壁上开设通孔,以作为与外进风口1251和外出风口1252的结构。
可以理解的是,因外进风口1251和外出风口1252与外循环风道125连通,而外循环风道125与机柜200的外部连通,则外进风口1251和外出风口1252均与外循环风道125和机柜200外部连通,换句话说,外进风口1251实现外循环风道125和机柜200外部环境之间的连通,外出风口1252也实现外循环风道125与机柜200外部环境的连通。
参照图1和图4所示,本申请实施例的换热器100在对机柜200内部的电子设备210进行散热时,机柜200外部的气流会分别通过散热管排120中的各个散热管121的其中一个管口(例如外进风口1251)进入相应的外循环风道125内,与下文即将提到的内循环风道124内的气流发生热交换后,从各个散热管121的另一个管口(例如外出风口1252)排出机柜200的外部。
基于上述可知,如图3所示,机柜200外部的气流会在机柜200的外部与外循环风道125内循环流动,因此,本申请实施例将机柜200外部的气流作为外循环气流b。
参照图5所示,本申请实施例的第二循环风道为与机柜200外部连通的内循环风道124,其中内循环风道124沿延伸方向的两端均密封设置。其中,本申请实施例的前侧板111上具有与内循环风道124连通的内进风口1111和内出风口1112。
因外壳组件110的前侧板111和后侧板112分别封堵在每个间隙122的前后两侧开口,则当该间隙122为内循环风道124时,可将内进风口1111和内出风口1112与间隙122的侧面开口连通,同时将散热管排120中的每个间隙122沿延伸方向的两端均密封设置,则作为内循环风道124的各个间隙122通过侧部的内进风口1111和内出风口1112与机柜200的内部连通。
具体而言,因前侧板111上的内进风口1111与内出风口1112均与内循环风道124连通,而内循环风道124与机柜200的内部连通,则内进风口1111和内出风口1112均与内循环风道124和机柜200的内部连通,换句话说,内进风口1111实现内循环风道124与机柜200内部之间的连通,内出风口1112也实现内循环风道124与机柜200内部之间的连通。
其中,间隙122的延伸方向与散热管121的延伸方向一致,如图5中z方向所示。另外,间隙122的前后两侧开口分别是指该间隙122沿散热管排120的厚度方向(如图5中y方向所示)相对设置的两个开口。
本申请实施例的换热器100在对机柜200内部的电子设备210进行散热时,机柜200内部的气流会从内进风口1111进入各个内循环风道124(即相邻两个散热管121之间的间隙122),与内循环风道124相邻的两个外循环风道125(即其中一个间隙122相邻的两个散热管121)内的气流进行热交换后,从内出风口1112进入机柜200的内部。
基于上述可知,如图3所示,机柜200内部的气流会在机柜200的内部与内循环风道124内循环流动,因此,本申请实施例将机柜200内部的气流作为内循环气流a。
本申请实施例的换热器100对机柜200内电子设备210的散热过程具体如下:
机柜200内部的热气流从前侧板111的内进风口1111进入换热器100的各个内循环风道124内,与此同时,机柜200外部的冷气流从换热器100的各个外进风口1251进入各个外循环风道125内,一方面,每个内循环风道124内气流的热量先传递至该内循环风道124两侧的管壁上,继而通过热传导的作用传导至相邻两个散热管121的内壁上,接着,该热量传递至相邻两个散热管121的管道123即外循环风道125内的气流中,外循环气流b受热后从外循环风道125的外出风口1252排出至机柜200的外部,内循环气流a冷却从内循环风道124的内出风口1112进入机柜内部,即完成内循 环气流a与外循环气流b在换热器100中的热交换,使得机柜200内部电子设备210的热量通过外循环气流b排出至机柜200外部,实现对电子设备210的散热。
另一方面,位于各个内循环风道124内的气流以热辐射的方式直接通过后侧板112将热量辐射至机柜200外部,实现对机柜200内的电子设备210的有效散热。
其中,因每个间隙122均是由相邻的两个散热管121的管壁间隔而成,则每个内循环风道124内的气流均通过相邻两个散热管121的管壁实现与相邻两个外循环风道125内的气流之间的热交换,相比于传统的机柜200,增大了内外循环气流的热交换面积,从而提高了换热器100的换热效率。
本申请实施例的换热器100,可根据实际需要调整散热管121的数量,例如,本申请实施例的换热器100中,散热管121的数量可以是4、6、8、10等合适的离散数值,这样,在小型机柜200的应用场景下,可减小换热器100中散热管121的数量,在保证该换热器100对电子设备210的散热效率的同时,减轻了换热器100以及整体机柜200的体积和重量,不仅节约了换热器100在机柜200上的占用空间,进而节约了机柜200的安装空间,而且使得换热器100以及机柜200的搬运与安装更加方便快捷。
同时,相比于传统技术,本申请的换热器100通过外壳组件110将散热管排120包裹成一个独立的整体结构,其与下文提到的机柜本体200相互独立,结构紧凑。并且,换热器100的各个散热管121是采用型材挤压成型,制作模具简单,从而使得该换热器100的制作工序简单,制造良率高、成本低。
另外,参照图3所示,外壳组件110的后侧板112位于机柜200的外部,且该后侧板112的内壁直接与内循环风道124内的气流接触,这样,内循环风道124内的气流可直接通过后侧板112将热量辐射至机柜200外部,相比于传统的机柜200,有效提高了内循环风道124内的气流的热辐射效率,从而提高了机柜200内电子设备210的散热效率。
参照图1和图2所示,本申请实施例中,前侧板111上的内进风口1111和内出风口1112可以分别设置在内循环风道124沿延伸方向的两端,例如,前侧板111上的内进风口1111设置在前侧板111的顶部,前侧板111上的内出风口1112设置在前侧板111的底部,这样,机柜200内部的气流可从顶部的内进风口1111进入内循环风道124的顶端,与换热器100内的外循环气流进行热交换后,从底部的内出风口1112进入机柜200内部,延长机柜200内的气流在内循环风道124内的流动路径,增大与外循环风道125内的气流的接触面积,从而可将机柜200内的电子设备210的热量有效的传 递至外循环风道125内的气流,实现对电子设备210的有效散热。
其中,前侧板111的顶部和底部分别是指该前侧板111沿散热管121的延伸方向(如图2中的z方向所示)的两端。
可以理解的是,当前侧板111上的内进风口1111设置在前侧板111的顶部,前侧板111上的内出风口1112设置在前侧板111的底部时,可以将散热管排120的底部管口作为外循环风道125的外进风口1251,将散热管排120的顶部管口作为外循环风道125的外出风口1252,这样,机柜200外部的气流会从外循环风道125的底部往顶部流动,而换热器100中内循环风道124内的气流是从顶部往底部流动,如此,可有效增大外循环气流与内循环气流之间的换热效率。
当然,在其他示例中,前侧板111上的内进风口1111也可设置在前侧板111的底部,前侧板111上的内出风口1112设置在前侧板111的顶部,相应地,将散热管排120的顶部管口作为外循环风道125的外进风口1251,将散热管排120的底部管口作为外循环风道125的外出风口1252,本申请实施例具体不对外循环气流与内循环气流的流向进行限制。
为了增大外循环气流的流通效率,本申请实施例的换热器100还可以包括风扇。该风扇设置在外循环风道125上,以提高外循环风道125与机柜200外部气流的流通效率,从而提高对内循环风道124内热气流的散热效率。
具体设置时,该风扇的数量可以为1个,1个风扇设置在外壳组件110的顶部或者底部,且位于任意一个外循环风道125的外进风口1251处,换句话说,所有的外循环风道125共用一个风扇。其中,该风扇可以是将外循环风道125内的气流受热后能够顺利地经外出风口1252排出至机柜200外部,以避免外循环气流的热量滞留在外循环风道125内,而又通过内循环气流进入机柜200内部,影响对电子设备210的散热效果。
该风扇也可以将机柜200外部的冷气流快速的导入至外循环风道125内,与内循环风道124内的热气流进行热交换,从而提高了外循环气流在外循环风道125与机柜200外部的循环流动效率。
在其他示例中,该风扇的数量可以与外循环风道125即散热管121的数量一致,例如,每个外循环风道125的外进风口1251处均设置有一个风扇,以进一步提高每个外循环风道125内的气流的流动效率,从而提高本申请实施例的换热器100的散热效率。
图6是图1中散热管排与固定支架组件的装配图,图7是图6的部分结构示意图, 图8是图1中第一固定支架与外壳组件的装配图。参照图6至图8所示,本申请实施例的换热器100还可以包括固定支架组件130。固定支架组件130固定在外壳组件110上,散热管排120中的所有散热管121通过该固定支架组件130固定在外壳组件110上。
例如,在装配时,可先将散热管排120的所有散热管121预先固定在固定支架组件130上,这样,可将所有的散热管121即散热管排120与该固定支架组件130作为一个整体结构,继而将该整体结构固定在外壳组件110上,使得散热管排120的安装更加方便快捷,从而提高了散热管排120与外壳组件110之间的安装效率,而且便于散热管排120的更换。
同时,散热管排120的所有散热管121通过固定支架组件130固定在外壳组件110上,提高了散热管排120与外壳组件110之间的安装稳固性,另外,该固定支架组件130设置使得外壳组件110内的散热管排120的结构更加紧凑。
其中,固定支架组件130在具体装配时,可以固定在外壳组件110的前侧板111或者后侧板112上。另外,该固定支架组件130可通过螺钉、铆钉、卡接或者焊接等方式固定在外壳组件110上,本申请实施例具体不对固定支架组件130与外壳组件110之间的固定方式进行限制,只要保证固定支架组件130与外壳组件110之间的安装稳固性即可。
散热管排120中的所有散热管121可通过螺钉、铆钉、卡接或者焊接等方式固定在固定支架组件130上,本申请实施例具体不对散热管121与固定支架组件130之间的固定方式进行限制。
图9是图6中第一固定支架的结构示意图,图10是图7的部分结构示意图。参照图6、图9和图10所示,具体实现时,本申请实施例的固定支架组件130包括两个固定支架,两个固定支架包括第一固定支架131和第二固定支架132,第一固定支架131和第二固定支架132分别位于散热管排120靠近管口的两端,本申请实施例具体以第一固定支架131设置在散热管排120的顶端,第二固定支架132设置在散热管排120的底端为例进行说明。
参照图8和图9所示,第一固定支架131和第二固定支架132均包括顶板133,该顶板133沿散热管排120中散热管121的排列方向(如图6中x方向所示)延伸,该顶板133固定在外壳组件110上(如图8所示),例如,该顶板133的两端可通过螺钉等方式固定在外壳组件110的前侧板111或者后侧板112上。
参照图9和图10所示,其中,顶板133沿延伸方向间隔设置有插孔1331,插孔 1331将顶板133分隔成多个间隔设置的挡条1332,可以理解的是,每个插孔1331的两侧均具有挡条1332。散热管排120中的多个散热管121分别穿设在对应的插孔1331内,挡条1332位于相邻两个散热管121之间的间隙122内。
应当理解的是,固定支架组件130的两个顶板133分别设置在散热管排120靠近管口的两端。其中每个顶板133的延伸方向与散热管排120中散热管121的排列方向一致。
本申请实施例中,顶板133上插孔1331的数量大于或者等于散热管排120中散热管121的数量,以保证每个散热管121的一端均能够穿设在相应的插孔1331内。
例如,可将顶板133上的插孔1331数量设置为与散热管121的数量相等,这样,散热管排120上的每个散热管121便于顶板133上的插孔1331一一对应设置,以节约顶板133的长度尺寸。
本申请实施例通过将第一固定支架131和第二固定支架132均设置为具有多个插孔1331的顶板133,并将散热管排120中所有散热管121的一端插设在相应的插孔1331内,这样,当将所有散热管121装配在两个固定支架即第一固定支架131和第二固定支架132上时,可使相邻两个散热管121之间形成间隙122,进而形成内循环风道124,即通过将散热管121装配在固定支架组件130例如第一固定支架131和第二固定支架132上,使得散热管排120内的内循环风道124的形成更加方便快捷。
具体设置时,插孔1331的开口尺寸与散热管121的径向尺寸相适配,这样,散热管121的外管壁便可与插孔1331的内壁紧密贴合,即插孔1331的孔壁限制每个散热管121在垂直于散热管121的延伸方向的方向(参照图6中x方向和y方向所示)上的晃动,从而提高散热管121在插孔1331内的稳固性。
具体而言,插孔1331的形状与散热管121的截面形状相互匹配,插孔1331的径向尺寸与散热管121的截面尺寸一致。例如,当散热管121的截面形状为圆形时,插孔1331的形状也为圆形,且该插孔1331的直径与散热管121的截面直径一致。
继续参照图9和图10所示,本申请实施例的第一固定支架131和第二固定支架132均可以包括从顶板133沿宽度方向(如图10中y方向所示)的两端往下延伸的挡板134。以第一固定支架131为例,在第一固定支架131的顶板133沿宽度方向的两端设置有挡板134,两个挡板134分别设置在散热管排120的前侧面和后侧面。其中,顶板133的宽度方向垂直于顶板133的延伸方向。
其中,第一固定支架131上的两个挡板134往第二固定支架132的方向延伸,第二固定支架132上的两个挡板134往第一固定支架131的方向延伸。
本申请实施例通过在顶板133沿宽度方向相对设置的两端延伸一挡板134,以将散热管排120挡设在两个挡板134之间,进一步避免散热管排120中的散热管121沿厚度方向(参照图10中y方向所示)前后晃动,进一步提高了散热管排120在厚度方向上的稳固性。
其中,以第一固定支架131为例,第一固定支架131的顶板133和挡板134可以是一体成型的一体件,这样不仅简化了第一固定支架131的结构,提高了第一固定支架131与散热管排120以及外壳组件110之间的安装工序,而且增强了第一固定支架131的结构强度,从而进一步确保第一固定支架131对散热管排120的固定效果,同时也提高了整个换热器100的结构稳定性。
当然,本申请实施例也不排除第一固定支架131的顶板133与挡板134可拆卸连接的设置方式。
本申请实施例的散热管排120中,每个散热管121朝向至少一个挡板134的侧壁上设置有限位部,挡板134远离顶板133的一端设置在限位部上,以限制每个散热管121在延伸方向(如图10的z方向所示)上的活动,从而提高了散热管排120中所有散热管121在延伸方向(即散热管排120的高度方向)上的稳固性。
参照图10所示,具体实现时,限位部可以为形成在每个散热管121上的台阶126,挡板134远离顶板133的一端抵接在台阶126上,在确保每个散热管121不会从任意一个固定支架上脱出,而且简化了限位部的结构,从而提高了整个换热器100的制作效率。
例如,可以在每个散热管121靠近顶部的侧壁上设置台阶126,第一固定支架131的挡板134底端抵接在该台阶126上,这样便限制了散热管排120中的所有散热管121沿z方向往上运动,从而避免散热管排120的所有散热管121从第一固定支架131的顶部脱出。
另外,可以在每个散热管121靠近底部的侧壁上设置台阶126,第二固定支架132的挡板134顶端抵接在台阶126上,这样便限制了散热管排120中所有散热管121沿z方向往下运动,从而避免散热管排120的所有散热管121从第二固定支架132的底部脱出。
其中,散热管121上的台阶126的制作方式可以为多种,例如,可以预先在散热管121的外壁上设置凸起结构,该凸起结构的延伸方向与散热管121的延伸方向一致,继而通过机加工去掉凸起结构位于散热管121两端的部分,从而形成位于散热管121两端的台阶126。或者,在散热管121两端冲压段差收口,又或者增加散热管121的 壁厚再机加工成台阶126。当然,在其他示例中,还可以在散热管121的外壁上焊接、铆接或者压接一台阶126,本申请实施例具体不对台阶126的制作方式进行限制。
图11是图1中外壳组件的部分结构示意图。参照图11所示,本申请实施例的外壳组件110还可以包括相对设置的左侧板113和右侧板114,左侧板113和右侧板114分别设置在前侧板111和后侧板112之间,例如,左侧板113和右侧板114沿散热管排120厚度方向的两端分别固定在前侧板111和右侧板114上。
参照图2所示,其中,外壳组件110的左侧板113和右侧板114分别设置在散热管排120的左侧面和右侧面,其中,左侧面和右侧面分别为散热管排120沿散热管121的排列方向即散热管排120的宽度方向(如图2中的x方向所示)相对设置的两个侧面。
本申请实施例通过在外壳组件110的前侧板111和后侧板112之间设置左侧板113和右侧板114,并将左侧板113和右侧板114分别设置在散热管排120的左侧面和右侧面,以将该散热管排120设置在左侧板113、右侧板114、前侧板111及后侧板112围成的安装空间内,从而提高了换热器100的结构稳定性,而且上述外壳组件110对散热管排120起到进一步的防护作用,避免该散热管排120受到外部环境的磕碰而损坏,以及避免了外部的水汽从侧面进入该散热管排120,而对散热管排120造成腐蚀甚至通过内循环风道124进入机柜200内部的情况发生。
另外,外壳组件110设置为上述结构,使得整个换热器100的结构更加紧凑,从而减小了换热器100的体积。
为了提高固定支架组件130与外壳组件110之间的安装稳固性,可以将固定支架组件130的两端分别固定在外壳组件110的左侧板113和右侧板114上。例如,第一固定支架131的两端分别固定在外壳组件110的左侧板113和右侧板114上,第二固定支架132的两端分别固定在外壳组件110的左侧板113和右侧板114上。在一些示例中,可以将每个固定支架的顶板133两端分别焊接、卡接或者通过螺钉直接固定在左侧板113和右侧板114上(如图8所示)。
图12是图11中II处的局部放大图。参照图11和图12所示,在其他示例中,本申请实施例的外壳组件110还可以包括多个安装支座115,每个固定支架沿延伸方向的两端分别通过安装支座115固定在左侧板113和右侧板114上。例如,可在左侧板113和右侧板114的内壁上均固定一安装支座115,第一固定支架131的顶板133和第二固定支架132的顶板133沿延伸方向的两端均固定在相应的安装支座115上,从而实现每个固定支架与外壳组件110之间的装配连接。
本申请实施例通过在外壳组件110上设置安装支座115,通过该安装支座115将两个固定支架固定在外壳组件110上,提高了固定支架与外壳组件110之间的安装稳固性,同时也使得固定支架与外壳组件110之间的安装与拆卸更加方便,进而便于固定支架上的散热管排120从外壳组件110上拆卸下来。
参照图12所示,在一些示例中,该安装支座115可以包括安装部1151和位于安装部1151上的凸台1152,安装部1151固定在左侧板113或者右侧板114的内壁上,凸台1152往远离左侧板113或者右侧板114的方向延伸,固定支架的一端固定在凸台1152的台面上,例如,第一固定支架131的一端固定在凸台1152的台面上。
以安装在右侧板114上的一个安装支座115为例,该安装支座115的安装部1151固定在右侧板114的内壁上,安装部1151一端的凸台1152往远离右侧板114的方向延伸,固定支架例如第一固定支架131的一端固定在该凸台1152上,例如,第一固定支架131的顶板133的一端固定在安装支座115的凸台1152上。
其中,凸台1152可以从安装部1151的顶端往外延伸,也可以从安装部1151的底端往外延伸,固定支架的一端固定在凸台1152的台面上,以保证该固定支架在安装支座115上的稳固性。
本申请实施例的安装支座115可以为一体成型的一体件,以简化该安装支座115的结构以及装配工序,同时提高该安装支座115的结构强度。
本申请实施例通过将每个固定支架的一端固定在安装支座115的凸台1152上,提高了固定支架在安装支座115上的稳固性,同时,将安装支座115的安装部1151固定在外壳组件110上,使得该安装支座115稳固地固定在外壳组件110的左侧板113或者右侧板114上。
参照图12所示,示例性地,本申请实施例的安装支座115的安装部1151可以通过螺钉固定在外壳组件110的左侧板113或者右侧板114上。例如,该安装部1151可以通过三个螺钉固定在外壳组件110的左侧板113或者右侧板114上,其中,这三个螺钉分布在三角形的三个顶点上,以提高安装支座115与外壳组件110之间的连接稳固性。在其他示例中,该安装支座115的安装部1151还可通过焊接、铆接及卡接等方式固定在外壳组件110上,本申请实施例对此不作限制。
同样的,参照图8所示,固定支架例如第一固定支架131的一端可以通过螺钉固定在安装支座115的凸台1152上,以简化固定支架与安装支座115之间的固定结构,同时保证两者之间的连接稳固性。在其他示例中,固定支架例如第一固定支架131的一端还可通过焊接、铆接及卡接等方式固定在安装支座115的凸台1152上,本申请实 施例对此不作限制。
本申请实施例的散热管排120中,所有间隙122沿延伸方向的两端开口的密封方式包括但不限于灌胶、密封泥及浸胶中的任意一种或者多种,以提高密封方式的灵活性,从而便于对间隙122的两端开口进行密封设置。例如,可以在散热管排120中相邻两个散热管121的外壁两端之间浇灌密封胶,以密封所有的间隙122两端,使得各个间隙122分别形成为独立的内循环风道124,同时避免外部的水汽等通过散热管排120的间隙122进入机柜200内部。
图13是图2的部分爆炸图,图14是图2中散热管排、密封件及压紧件的装配图,图15是图14的剖视图。参照图13至图15所示,作为其中一种密封方式,本申请实施例的换热器100还可以包括两个密封件140,两个密封件140分别设置在散热管排120的两个管口端。每个密封件140均包括沿散热管排120中散热管121的排列方向延伸的密封板,该密封板沿延伸方向间隔设置有多个第一避让口141,所有第一避让口141将密封板分隔成沿延伸方向间隔设置的多个密封条142,每个散热管121的一端分别穿设在相应的第一避让口141上,相应地,每个密封条142均封堵在对应的间隙122的一端,每个第一避让口141用于避让各个散热管121的管口,保证外循环风道125与机柜200的外部环境连通。
密封件140的设置,使得散热管排120中的所有间隙122沿延伸方向的两端得以密封,从而不仅保证散热管排120中各个间隙122形成各自独立的内循环风道124,使得每个内循环风道124的气流均能够与左右相邻的两个外循环风道125内的气流进行热交换,以提高换热器100的换热效率,而不会发生各个内循环风道124之间以及内循环风道124与外循环风道125之间相互窜风的情况,而且避免了外部环境中的水汽等污染物通过散热管排120的间隙122进入至内循环风道124以及机柜200内部,而对换热器100以及机柜200内的电子设备210造成损坏。
另外,散热管排120的间隙122两端分别通过两个密封件140进行密封,便于散热管排120的拆卸,这样,在需要减少散热管排120中散热管121的数量时,可直接将两个密封件140拆卸下来,继而抽走几个散热管121即可,也可随时更换受损的散热管121。
可以理解的是,密封板上密封条142的结构与各个间隙122的径向结构相匹配,以保证该密封条142的外周与相邻两个散热管121的外壁紧密接触。
具体安装时,本申请实施例的两个密封件140包括第一密封件和第二密封件,第一密封件设置在第一固定支架131的顶板133背离第二固定支架132的一侧,第二密 封件设置在第二固定支架132的顶板133背离第一固定支架131的一侧,以提高密封件140在散热管排120上的安装稳固性。
以位于散热管排120靠近顶部管口的第一固定支架131为例,第一密封件设置在该第一固定支架131的顶板133朝向散热管排120顶部的一侧。例如,第一密封件的密封板通过焊接、铆接、螺接及卡接等方式固定在第一固定支架131的顶板133朝向散热管排120顶部的一侧表面,以进一步保证第一密封件对散热管排120中所有间隙122的密封效果。
其中,密封件140上的第一避让口141与顶板133上的插孔1331对应设置,以保证散热管121的管口端从该第一避让口141和插孔1331穿出。密封件140上的密封条142压设在顶板133位于插孔1331两侧的部分上,使得该密封条142在各个间隙122的端口处更加稳固。
本申请实施例的密封件140在具体设置时,其背离固定支架的一侧可以低于或者齐平于散热管排120的管口端的端面。以第一密封件为例,第一密封件背离第一固定支架131的一侧低于或者齐平于散热管排120的顶端面,也即是说,该第一密封件的密封板厚度小于或者等于第一固定支架131的顶板133与散热管排120的顶端面之间的距离,这样,可节约换热器100的整体高度,从而节约换热器100的占用尺寸。
参照图15所示,在一些示例中,密封件140背离固定支架的一侧伸出至散热管排120的管口端的端面。继续以第一密封件为例,第一密封件背离第一固定支架131的一侧高于散热管排120的顶端面,也即是说,该第一密封件的密封板厚度大于第一固定支架131的顶板133与散热管排120的顶端面之间的距离。
其中,密封条142伸出散热管排120的管口端的部分的宽度可以大于间隙122的宽度,以对该密封件140的装配起到定位作用。例如,该密封件140在装配时,只要当该密封件140上的密封条142抵接在散热管排120的管口端的端面上时,便确保该密封件140刚好压设在固定支架上,从而完成该密封件140的定位。
本申请实施例的密封件140可以包括但不限于橡胶件、硅胶件及塑胶件中的任意一种。作为其中一个示例,该密封件140为橡胶件,以保证该密封件140上的各个密封条142能够与相邻两个散热管121的外壁紧密接触,从而增强对间隙122的密封效果。
另外,参照图13至图15所示,本申请实施例的换热器100还包括压紧件150,该压紧件150压设在密封件140背离固定支架的一侧,以提高密封件140在散热管排120的间隙122两端的稳固性,从而保证密封件140对间隙122两端的密封效果。
其中,压紧件150的数量可以为一个,例如,参照图14所示,在散热管排120顶部的密封件140即第一密封件的一侧设置一压紧件150,且该压紧件150设置在该第一密封件朝向散热管排120顶部的一侧,以保证第一密封件不会脱出散热管排120的顶部管口端。
当然,在一些示例中,压紧件150的数量可以为两个,两个压紧件150中的其中一个设置在第一密封件朝向散热管排120顶部的一侧,两个压紧件150中的另一个设置在第二密封件朝向散热管排120底部的一侧。为了方便描述,将设置在第一密封件上的压紧件150为第一压紧件,将设置在第二密封件上的压紧件150为第二压紧件。
参照图13和图15所示,具体设置时,压紧件150可以包括沿散热管排120中散热管121的排列方向延伸的压紧板151,压紧板151固定在密封件140上,压紧板151沿延伸方向间隔设置有多个第二避让口1511,所有第二避让口1511将压紧板151分隔成沿延伸方向间隔设置的多个压紧条1512,所有散热管121的管口与多个第二避让口1511对应设置,以确保外循环气流在散热管排120中的各个外循环风道125与机柜200外部实现循环流动。
相应地,所有压紧条1512分别压设在对应的密封条142上,这样,在保证每个密封条142稳定地封堵在相应的间隙122内而不脱出同时,确保各个散热管121的管口的畅通,从而保证外循环风道125能够顺利进风与出风。
可以理解的是,当密封条142的一部分伸出至散热管排120的管口端时,本申请实施例的压紧条1512也便位于散热管排120的外部。当密封条142完全位于散热管排120内部时,本申请实施例的压紧条1512可以位于散热管排120的内部,也可以部分或者全部位于散热管排120的外部。本申请实施例不对压紧条1512的设置位置进行限制。
其中,压紧件150可以通过螺钉固定在密封件140上。在一些示例中,该压紧件150还可以通过焊接、铆接、卡接、加转接件压接等方式固定在密封件140上,本申请实施例对此不作限制。
进一步地,参照图13所示,本申请实施例的压紧件150还包括延伸板152,该延伸板152连接在压紧板151沿宽度方向相对设置的两个侧边的至少一个上,延伸板152往远离密封件140的方向延伸,延伸板152固定在前侧板111或者后侧板112上,以提高压紧件150在换热器100内的装配稳固性。
以第一压紧件为例,该第一压紧件的压紧板151沿宽度方向相对设置的其中一个侧边上设置一延伸板152,该延伸板152往远离第一密封件的方向延伸,当第一压紧 板固定在第一密封件上时,该延伸板152可固定在外壳组件110的前侧板111或者后侧板112上,以进一步提高第一压紧件在第一密封件上的稳定性,从而确保密封件140的在散热管排120上的稳固性。
当然,在一些示例中,可以在压紧板151沿宽度方向相对设置的两个侧边均设置一延伸板152,两个延伸板152分别固定在外壳组件110的前侧板111和后侧板112上。
实施例二
与实施例一不同的是,本申请实施例中,第一循环风道为与机柜200的内部连通的内循环风道124,也即是说,散热管排120中每个散热管121的管道123作为内循环风道124。第二循环风道为与机柜200外部连通的外循环风道125,也即是说,散热管排120中的每个间隙122作为外循环风道125。
其中,就内循环风道124而言,内循环风道124沿延伸方向的两端均密封设置,也即是说,每个散热管121的两端管口密封设置,在每个散热管121朝向前侧板111的一侧开设第一通风口和第二通风口,其中,第一通风口与前侧板111上的内进风口1111连通,第二通风口与前侧板111上的内出风口1112连通,这样,每个散热管121的管道123内部可通过第一通风口、内进风口1111、第二通风口及内出风口1112与机柜200的内部实现气流循环流通。例如,机柜200内部的气流通过内进风口1111和第一通风口进入散热管121内即内循环风道124内,与外循环风道125内的气流热交换后,从第二通风口和内出风口1112又回到机柜200的内部。
可以理解的是,因前侧板111贴设在散热管排120的前侧面,因此,设置在前侧板111上的内进风口1111的数量为多个,多个内进风口1111沿散热管排120的宽度方向间隔设置,且与散热管排120中的间隙122错开设置,同时,多个内进风口1111分别与相应的散热管121上的第一通风口连通。
同样地,设置在前侧板111上的内出风口1112的数量为多个,多个内出风口1112沿散热管排120的宽度方向间隔设置,且与散热管排120中的间隙122错开设置,同时,多个内出风口1112分别与相应的散热管121上的第二通风口连通。
其中,散热管121的两端管口可通过灌胶、密封泥及浸胶等密封方式对散热管121的两端管口进行密封,也可通过实施例一中的密封件140对散热管121的两端管口进行密封。可以理解的是,散热管121的两端管口的密封方式可直接参照实施例一中间隙122沿延伸方向的两端开口的密封方式,此处不再赘述。
就外循环风道125而言,可将各个间隙122沿延伸方向的两端开口作为与机柜200的外部连通的外进风口1251和外出风口1252。每个间隙122可通过沿延伸方向的两端开口与机柜200的外部实现气流循环流通。例如,机柜200外部的气流通过外进风口1251(例如间隙122的底端开口)进入间隙122内即外循环风道125内,与内循环风道124内的气流热交换后,从外出风口1252(例如间隙122的顶端开口)又回到机柜200的外部。
本申请实施例的换热器100对机柜200内电子设备210的散热过程如下:
机柜200内部的热气流从前侧板111的内进风口1111和第一通风口进入换热器100的各个内循环风道124内,与此同时,机柜200外部的冷气流从换热器100的各个外进风口1251进入各个外循环风道125内,一方面,每个内循环风道124内气流的热量先传递至该内循环风道124两侧的管壁上,继而通过热传导的作用传导至相邻两个散热管121的外壁上,接着,该热量传递至散热管121两侧的间隙122即外循环风道125内的气流中,外循环气流b受热后从外循环风道125的外出风口1252排出至机柜200的外部,内循环气流a冷却从内循环风道124的内出风口1112进入机柜内部,即完成内循环气流a与外循环气流b在换热器100中的热交换,使得机柜200内部电子设备210的热量通过外循环气流b排出至机柜200外部,实现对电子设备210的散热。
另一方面,因后侧板112的内壁直接与散热管121的管壁贴合,则机柜200内部的内循环气流a进入管道123内后,可直接通过散热管121的管壁和后侧板112将热量辐射至机柜200的外部,相比于传统的机柜,有效提高了内循环风道124内的气流的热辐射效率,从而提高了机柜200内电子设备210的散热效率。
实施例三
参照图3所示,本申请实施例还提供一种机柜组件10,包括机柜200和至少一个如实施例一所述的换热器100。至少一个换热器100设置在机柜200的任意一个侧壁外部。
在一种可选的实现方式中,换热器100设置在机柜200的外壁上,且换热器100的前侧板111贴设在机柜200的任意一个侧壁的外表面,机柜200的侧壁上形成有机柜进风口和机柜出风口,机柜进风口和机柜出风口分别与前侧板111上的内进风口1111和内出风口1112对应连通设置,这样,机柜200内部的热气流可依次通过机柜进风口以及前侧板111的内进风口1111进入换热器100的内循环风道124后,与外循 环风道125内的气流进行热交换后,从前侧板111上的内出风口1112以及机柜出风口进入机柜200的内部。
参照图3所示,以上述换热器100在机柜200上的安装方式为例,本申请实施例的机柜200的散热过程具体如下:
机柜200内部的热气流即内循环气流a从机柜200进风口以及前侧板111上的内进风口1111进入换热器100的各个内循环风道124内,与此同时,机柜200外部的冷气流即外循环气流b从换热器100的各个外进风口1251进入各个外循环风道125内,一方面,每个内循环风道124内的内循环气流a的热量先传递至外循环风道125内的外循环气流b中,外循环气流b受热后从外循环风道125的外出风口1252排出至机柜200的外部,使得机柜200内部电子设备210的热量通过外循环气流排出至机柜200外部,内循环气流a冷却后从前侧板111上的内出风口1112以及机柜出风口进入机柜200内部,并吹向电子设备210,实现对电子设备210的散热。
另一方面,位于各个内循环风道124内的气流以热辐射的方式直接通过后侧板112将热量辐射至机柜200的外部,实现对机柜200内的电子设备210的有效散热。
本申请实施例通过在机柜200的任意一个侧壁外部设置上述换热器100,不仅提高了机柜200内的电子设备210的散热效率,而且该换热器100可充分利用了机柜200外部的侧面空间、防水沿走线空间或者挂墙安装件的空间,从而不仅避免占用机柜200内部的空间,而且在保证散热效率的同时,缩小了机柜200的体积,使得该换热器100适用于小型化室外机柜。
在一些示例中,机柜200的其中一个侧壁可以被配置成换热器100的前侧板111,例如,在装配机柜200时,直接将换热器100的散热管排120固定在外壳组件110的后侧板112、左侧板113及右侧板114上,继而将该左侧板113和右侧板114的一端均分别固定在机柜200的其中一个侧壁的外部,节约了换热器100的其中一个零部件,即简化换热器100的结构,提高机柜200的装配效率,同时缩小了整个机柜组件10的体积,节约了该机柜组件10的占用空间,另外也减轻了机柜组件10的重量,使得该机柜组件10的安装更加方便。
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。
本申请实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”、 “第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。

Claims (19)

  1. 一种换热器,用于对机柜内的电子设备进行散热,其特征在于,所述换热器包括外壳组件和散热管排;
    所述散热管排由多个并排且间隔设置的散热管组成,每个所述散热管的管道均形成为第一循环风道;所述外壳组件包括分别贴置在所述散热管排的前侧面和后侧面的前侧板和后侧板,所述散热管排中相邻两个所述散热管之间具有间隙,所述前侧板和所述后侧板将所述间隙围合成第二循环风道;
    所述第一循环风道与所述的第二循环风道中的其中一个为与所述机柜外部连通的外循环风道,且所述外循环风道沿延伸方向的两端具有外进风口和外出风口,所述外进风口和所述外出风口均与所述机柜的外部连通;
    所述第一循环风道与所述的第二循环风道中的另一个为与所述机柜内部连通的内循环风道,所述内循环风道沿延伸方向的两端均密封设置,所述前侧板上具有与所述内循环风道连通的内进风口和内出风口,所述后侧板位于所述机柜外部。
  2. 根据权利要求1所述的换热器,其特征在于,所述第一循环风道为所述外循环风道,每个所述散热管两端的管口分别为所述外循环风道的外进风口和外出风口;
    所述第二循环风道为所述内循环风道,所述间隙沿延伸方向的两端密封设置,其中,所述间隙的延伸方向与所述散热管的延伸方向一致。
  3. 根据权利要求2所述的换热器,其特征在于,沿所述内循环风道的延伸方向,所述内进风口和所述内出风口分别设置在所述前侧板的两端。
  4. 根据权利要求2或3所述的换热器,其特征在于,所述换热器还包括固定支架组件,所述固定支架组件固定在所述外壳组件上;
    所述散热管排通过所述固定支架组件固定于所述外壳组件。
  5. 根据权利要求4所述的换热器,其特征在于,所述固定支架组件包括第一固定支架和第二固定支架,所述第一固定支架和所述第二固定支架分别位于所述散热管排靠近管口的两端;
    所述第一固定支架和所述第二固定支架均包括顶板,所述顶板沿延伸方向间隔设置有插孔,所述插孔将所述顶板分隔成多个间隔设置的挡条,多个所述散热管分别穿设在对应的所述插孔内,所述挡条位于相邻两个所述散热管之间的间隙,其中,所述顶板的延伸方向与所述散热管的排列方向一致。
  6. 根据权利要求5所述的换热器,其特征在于,所述插孔的开口尺寸与所述散热管的径向尺寸相适配,以限制所述散热管在垂直于所述散热管的延伸方向的方向上的移动。
  7. 根据权利要求5或6所述的换热器,其特征在于,所述第一固定支架和所述第二固定支架均包括从所述顶板沿宽度方向的两端往下延伸的挡板;
    两个所述挡板分别设置在所述散热管排的前侧面和后侧面,其中,所述顶板的宽度方向垂直于所述顶板的延伸方向。
  8. 根据权利要求7所述的换热器,其特征在于,所述散热管排中,每个所述散热管朝向至少一个挡板的侧壁上设置有限位部;
    所述挡板远离所述顶板的一端设置在所述限位部上,以限制每个散热管在延伸方向上的活动。
  9. 根据权利要求8所述的换热器,其特征在于,所述限位部为形成在每个所述散热管上的台阶,所述挡板远离所述顶板的一端抵接在所述台阶上。
  10. 根据权利要求5-9任一项所述的换热器,其特征在于,所述换热器还包括两个密封件,两个所述密封件分别设置在所述散热管排的两个管口端;
    每个所述密封件包括沿所述散热管排中所述散热管的排列方向延伸的密封板;
    所述密封板沿延伸方向间隔设置有多个第一避让口,所有所述第一避让口将所述密封板分隔成沿延伸方向间隔设置的多个密封条,每个所述散热管的一端分别穿设在相应的所述第一避让口上,相应地,每个所述密封条均封堵在对应的所述间隙的一端。
  11. 根据权利要求10所述的换热器,其特征在于,两个所述密封件包括第一密封件和第二密封件;
    所述第一密封件设置在所述第一固定支架的所述顶板背离所述第二固定支架的一侧,所述第二密封件设置在所述第二固定支架的所述顶板背离所述第一固定支架的一侧。
  12. 根据权利要求10或11所述的换热器,其特征在于,所述密封件包括橡胶件、硅胶件及塑胶件中的任意一种。
  13. 根据权利要求10-12任一项所述的换热器,其特征在于,所述换热器还包括压紧件;
    所述压紧件压设在所述密封件背离所述顶板的一侧。
  14. 根据权利要求13所述的换热器,其特征在于,所述压紧件包括沿所述散热管的排列方向延伸的压紧板;
    所述压紧板固定在所述密封件上,所述压紧板沿延伸方向间隔设置有多个第二避让口,所有所述第二避让口将所述压紧板分隔成沿延伸方向间隔设置的多个压紧条,所有所述散热管的管口与多个所述第二避让口对应设置,所有所述压紧条分别压设在对应的所述密封条上。
  15. 根据权利要求14所述的换热器,其特征在于,所述压紧件还包括延伸板,所述延伸板连接在所述压紧板沿宽度方向相对设置的两个侧边的至少一个上,所述延伸板往远离所述密封件的方向延伸,所述延伸板固定在所述前侧板或者所述后侧板上,其中,所述压紧板的宽度方向与所述压紧板的延伸方向垂直。
  16. 根据权利要求1-15任一项所述的换热器,其特征在于,每个所述散热管包括扁平管、倾斜管、曲面管及波浪管中的任意一种。
  17. 一种机柜组件,其特征在于,包括机柜和至少一个如权利要求1-16任一项所述的换热器;
    所述换热器设置在所述机柜的任意一个侧壁外部,且所述换热器的内循环风道与所述机柜的内部连通。
  18. 根据权利要求17所述的机柜组件,其特征在于,所述换热器的前侧板贴设在所述机柜的任意一个侧壁的外表面;
    所述机柜的所述侧壁上形成有机柜进风口和机柜出风口,所述机柜进风口和机柜 出风口分别与所述前侧板上的内进风口和内出风口对应连通设置。
  19. 根据权利要求17所述的机柜组件,其特征在于,所述机柜的其中一个侧壁被配置成所述换热器的前侧板。
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