WO2022185392A1 - Solid fuel combustion device - Google Patents
Solid fuel combustion device Download PDFInfo
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- WO2022185392A1 WO2022185392A1 PCT/JP2021/007787 JP2021007787W WO2022185392A1 WO 2022185392 A1 WO2022185392 A1 WO 2022185392A1 JP 2021007787 W JP2021007787 W JP 2021007787W WO 2022185392 A1 WO2022185392 A1 WO 2022185392A1
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- WIPO (PCT)
- Prior art keywords
- combustion
- solid fuel
- turntable
- solid
- combustion chamber
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/24—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a vertical, substantially cylindrical, combustion chamber
- F23G5/26—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a vertical, substantially cylindrical, combustion chamber having rotating bottom
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B30/00—Combustion apparatus with driven means for agitating the burning fuel; Combustion apparatus with driven means for advancing the burning fuel through the combustion chamber
- F23B30/02—Combustion apparatus with driven means for agitating the burning fuel; Combustion apparatus with driven means for advancing the burning fuel through the combustion chamber with movable, e.g. vibratable, fuel-supporting surfaces; with fuel-supporting surfaces that have movable parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B40/00—Combustion apparatus with driven means for feeding fuel into the combustion chamber
- F23B40/02—Combustion apparatus with driven means for feeding fuel into the combustion chamber the fuel being fed by scattering over the fuel-supporting surface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/12—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of plastics, e.g. rubber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/06—Mechanically-operated devices, e.g. clinker pushers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/02—Regulating fuel supply conjointly with air supply
- F23N1/022—Regulating fuel supply conjointly with air supply using electronic means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/08—Regulating fuel supply conjointly with another medium, e.g. boiler water
- F23N1/10—Regulating fuel supply conjointly with another medium, e.g. boiler water and with air supply or draught
- F23N1/102—Regulating fuel supply conjointly with another medium, e.g. boiler water and with air supply or draught using electronic means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/003—Systems for controlling combustion using detectors sensitive to combustion gas properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/80—Furnaces with other means for moving the waste through the combustion zone
- F23G2203/805—Furnaces with other means for moving the waste through the combustion zone using a rotating hearth
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/12—Waste feed arrangements using conveyors
- F23G2205/121—Screw conveyor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2209/00—Specific waste
- F23G2209/28—Plastics or rubber like materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2229/00—Flame sensors
- F23N2229/20—Camera viewing
Definitions
- the present invention relates to a solid fuel combustion apparatus, and more particularly to a solid fuel combustion apparatus for obtaining heat by burning combustible solid waste as fuel.
- Combustible solid waste such as resin (plastic) has been used as a raw material for RPF (refused paper and plastics densified fuel). Even waste materials can be easily burned in the calciner to obtain the same amount of heat as existing coke or the like. In addition, since the waste is treated as solid fuel, the overall amount of carbon dioxide generated is expected to be reduced compared to the case where fuel such as heavy oil or natural gas is newly burned.
- RPF recycled paper and plastics densified fuel
- the present invention has been made in view of the above points, and is a solid fuel combustion apparatus that uses combustible solid waste such as resin (plastic) as a solid fuel.
- combustible solid waste such as resin (plastic) as a solid fuel.
- the solid fuel combustion apparatus of the embodiment is a solid fuel combustion apparatus that supplies a plurality of solid fuels to a combustion unit and obtains combustion heat by burning them
- the combustion unit is a first combustion unit that burns the solid fuels.
- a stirring section for stirring the solid fuel accumulated in the turntable section on the turntable section.
- the first combustion chamber may be cylindrical, and the supply section may supply a plurality of solid fuels to the peripheral end portion of the turntable section.
- the turntable may be formed with a plurality of holes through which the combustion ash of the solid fuel falls, and a combustion ash discharge section may be provided below the turntable.
- a dust collection section may be provided at the bottom of the turntable section, and the dust collection section may collect combustion ash that has fallen from the turntable section.
- a second combustion chamber may be provided above the first combustion chamber for raising flames generated by burning a plurality of solid fuels.
- the second combustion chamber may be provided with an air supply section for supplying air for combustion of a plurality of solid fuels.
- the stirring section may be provided with a stirring blade or a long plate-like object to move the solid fuel accumulated in the turntable section to the vicinity of the center of the turntable section.
- a combustion smoke photographing unit for photographing combustion smoke generated when a plurality of solid fuels are burned
- a fuel amount control unit for controlling the amount of solid fuel supplied from the supply unit to the first combustion chamber.
- the unit may determine the amount of combustion of the plurality of solid fuels from the color of the combustion smoke photographed by the combustion smoke photographing unit, and control the amounts of the plurality of solid fuels supplied from the supply unit to the first combustion chamber.
- a combustion smoke photographing unit for photographing combustion smoke generated when a plurality of solid fuels are burned
- an air amount control unit for controlling the amount of air supplied from the air supply unit to the second combustion chamber. may determine the amount of combustion of a plurality of solid fuels from the color of the combustion smoke photographed by the combustion smoke photographing section, and control the amount of air supplied from the air supply section to the second combustion chamber.
- a solid fuel combustion apparatus of the present invention is a solid fuel combustion apparatus that supplies a plurality of solid fuels to a combustion unit to obtain combustion heat by combustion, and the combustion unit includes a first combustion chamber that burns the solid fuels, a supply portion for supplying a plurality of solid fuels to the first combustion chamber; a turntable portion forming a lower surface portion of the first combustion chamber and rotating the plurality of solid fuels supplied from the supply portion on the lower surface portion; Since it is equipped with a stirring part for stirring the solid fuel accumulated in the turntable part on the turntable part, the part related to the supply of solid fuel made of combustible solid waste is prevented from being damaged by heat exposure during firing. can be avoided.
- FIG. 1 is an overall schematic side view of a solid fuel combustion apparatus according to an embodiment; It is a top view of a combustion part. It is a 1st side schematic diagram of a combustion part. It is a 2nd side schematic diagram of a combustion part. 4 is a partially exploded view of the turntable section; FIG. FIG. 4 is a plan view of a second combustion chamber; 1 is a schematic side view of a solid fuel combustion apparatus showing a swirling flow generated by combustion; FIG. FIG. 2 is a schematic block diagram showing a control section of a solid fuel combustion apparatus; 4 is a flow chart showing the control flow of the solid fuel combustion device.
- the solid fuel combustion apparatus of the embodiment uses a combustible material called RPF (Refused paper and plastics densified fuel) obtained by compressing solid combustible waste such as resin (plastic) and paper as a solid fuel. use.
- the solid fuel is put into the combustion device and burned in the combustion device to generate combustion heat.
- Combustible gas is generated from the solid fuel by heating the solid fuel rather than burning the solid fuel itself.
- the combustible gas is ignited to generate a flame, which is recovered as combustion heat.
- the generated combustion heat is supplied to a heat exchanger such as a boiler for generating steam, and the combustion heat itself is used for heating, drying, heating, and the like.
- the solid fuel combustion device of the embodiment is a device for obtaining combustion heat from the RPF solid fuel.
- RPF's solid fuel has good combustion efficiency because it uses resin (plastic), paper, etc., which are waste materials, as its main raw materials. Furthermore, the solid fuel combustion apparatus of the embodiment can process combustible waste. Therefore, it is expected that the amount of carbon dioxide generated will be reduced when generating heat, compared to the case where fuel such as heavy oil or natural gas is newly burned. Obviously, a number of solid fuels are introduced into the combustor. Therefore, even if it is simply described as a solid fuel, it means a plurality (a plurality of pieces, a plurality of amounts) of solid fuels.
- FIG. 1 is an overall schematic side view of a solid fuel combustion apparatus 1 according to an embodiment.
- the solid fuel combustion apparatus 1 includes a first combustion chamber 11, which is the main part of a combustion section 10 and into which solid fuel is introduced and burned.
- a second combustion chamber 52, a third combustion chamber 53, and a connection chamber 51 are provided in this order.
- the second combustion chamber 52 and the third combustion chamber 53 are spaces for amplifying the flame generated by burning the solid fuel in the first combustion chamber 11 to increase the amount of combustion heat.
- the first combustion chamber 11, the second combustion chamber 52, and the third combustion chamber 53 are all cylindrical. This is because, as will be described later, it is convenient for the heat flow to rise while swirling.
- the connection chamber 51 is a space for connecting the generated combustion heat to a boiler heat exchanger or heat transfer piping (both not shown).
- the third combustion chamber 53 may be omitted depending on the scale of the solid fuel combustion apparatus 1 itself.
- the combustion unit 10 of the embodiment mainly includes a first combustion chamber 11 that burns the solid fuel that has been brought in, a supply unit 12 that supplies the solid fuel to the first combustion chamber 11, and a lower surface portion 17 of the first combustion chamber 11.
- a turntable portion 20 for forming and rotating the lower surface portion 17, and a stirring portion 30 for stirring the carried-in solid fuel are provided.
- the turntable portion 20 is formed with a hole portion 22 (see FIG. 5) through which the burned ash of the solid fuel falls.
- a dust collection chamber 18 is formed below the turntable portion 20 installed on the lower surface portion 17 of the first combustion chamber 11 .
- a burnt ash discharge section 42 is provided in the dust collection chamber 18 below the turntable section 20 .
- the calcined ash that has fallen into the dust collection chamber 18 is conveyed to the calcined ash recovery box 45 by the calcined ash discharge unit 42 .
- the turntable portion 20 is connected to a turntable shaft portion 26 and driven by a turning motor M4.
- the baked ash discharge part 42 is driven by a discharge motor M3.
- the supply unit 12 includes a supply rotation shaft 13 and a supply blade 14 spirally attached to the supply rotation shaft 13 .
- the feed blade 14 is a helical propeller called an Archimedean screw, an Archimedean spiral, or the like.
- the supply rotary shaft 13 and the supply blades 14 are rotated by the supply motor M1.
- the RPF solid fuel is introduced into the supply section 12 from the supply port 15 (hopper).
- the supply motor M1 is driven to rotate the supply rotating shaft 13 and the supply vanes 14, the solid fuel moves from the position of the supply port 15 to the tip of the supply part 12 through the supply vanes 14. drops into the first combustion chamber 11 from the
- the tip of the supply portion 12 does not enter deeply into the first combustion chamber 11 and stays substantially on the inner wall surface. Therefore, the tip of the supply portion 12 is positioned directly above the peripheral end portion 21 of the turntable portion 20 . Since the tip of the supply portion 12 does not enter deeply into the first combustion chamber 11, the supply portion 12 (the supply rotary shaft 13 and the supply blades 14) is less likely to be thermally damaged, and the frequency of component replacement in the combustion device 1 is reduced. do.
- the turntable section 20 shown in FIG. 2 can be disassembled for replacement. Therefore, the linear portion shown on the turntable portion 20 indicates the cut-off portion.
- the solid fuel combustion apparatus 1 is provided with the stirring unit 30 .
- the stirring section 30 includes a stirring rotating shaft 31 and a stirring blade 32 spirally attached to the stirring rotating shaft 31 .
- the stirring blade 32 is a helical propeller called an Archimedes screw, an Archimedes spiral, or the like.
- the stirring rotary shaft 31 and the stirring blade 32 are rotated by the stirring motor M2.
- the stirring blade 32 of the stirring section 30 is installed with a small gap upward from the turntable section 20 arranged on the lower surface portion 17 of the first combustion chamber 11 .
- the stirring blade 32 of the stirring section 30 extends from the peripheral end portion 21 of the turntable section 20 toward the vicinity of the center of the turntable section 20.
- the solid fuel R scraped by the stirring blades 32 of the stirring section 30 is moved from the peripheral edge 21 of the turntable section 20 to the vicinity of the center.
- the turntable portion 20 itself also revolves on the lower surface portion 17 of the first combustion chamber 11 .
- the solid fuel is constantly removed from the turntable portion 20 through the operation of the stirring portion 30 and the rotation of the turntable portion 20 .
- the accumulation (deposition) of the solid fuel changes in a mountain shape from the peripheral edge 21 toward the center (see the change in position of the solid fuel from FIG. 3 to FIG. 4).
- the position of the stirring section 30 is in the direction of the center of the turntable section 20 from the viewpoint of exhibiting the performance of stirring.
- the stirring rotary shaft 31 and the stirring blade 32 of the stirring section 30 are thermally exposed to the combustion heat (thermal power) of the solid fuel.
- the combustion heat of the solid fuel does not become high enough to damage the stirring section 30 at the position near the peripheral end 21 of the turntable section 20 . Rather, the temperature rises toward the upper portion of the first combustion chamber 11 and further upwards. Therefore, the stirring section 30 arranged near the turntable section 20 is less affected by heat damage due to combustion of the solid fuel.
- the stirring unit 30 allows the solid fuel to move even when the solid fuel is burned. Therefore, the unburned solid fuel is moved on the turntable section 20 by the stirring section 30 . Then, the unburned solid fuel can be completely combusted at the moved place. For this reason as well, the provision of the stirring section 30 contributes to improving the combustion efficiency of the solid fuel carried into the first combustion chamber 11 .
- the stirring unit 30 can reverse the rotation direction of the stirring blades 32 (reverse rotation).
- the burnt ash (clinker or the like) remaining on the turntable portion 20, which is the unburned residue of the solid fuel is scraped out and discharged from the combustion portion 10 (first combustion chamber 11).
- a long plate-shaped object (not shown) can be adopted as a substitute for the stirring rotating shaft 31 and the stirring blade 32.
- it is good also as a long rod-shaped object.
- the elongated plate-like object is inserted into the first combustion chamber 11 from the same position as the stirring section 30 of the first combustion chamber 11 .
- the position, angle, and length of insertion of the long plate-like object into the first combustion chamber 11 are appropriately adjusted.
- the stirring part 30 a long plate-like object, the solid fuel is constantly drawn from the peripheral edge part 21 of the turntable part 20 to the vicinity of the center through the rotation of the turntable part 20 .
- a dust collection chamber 18 is formed below the lower surface portion 17 (turntable portion 20) of the first combustion chamber 11. be.
- the partially exploded view of FIG. 5 shows the turntable section 20 by cutting it in half. The inside of the dust collection chamber 18 is shown.
- a large number of holes 22 are formed in the plate surface of the turntable section 20 .
- the solid fuel R used (see FIGS. 3 and 4) is an irregular mass of approximately 3 to 7 cm. Burned ash As is left over after the solid fuel is burned in the first combustion chamber 11 . Therefore, the burned ash As passes through the hole portion 22 and falls into the dust collection chamber 18 directly below the turntable portion 20 .
- the shape of the hole 22 may be round, square, or elongated slit shape.
- the arrangement of the hole portions 22 is appropriate, such as radially from the center of the turntable portion 20, arc-shaped, or the like.
- a dust collection section 40 is connected to the turntable shaft section 26 at the bottom of the turntable section 20 (see FIG. 5).
- the dust collection part 40 is a plate-like member that contacts the bottom surface of the dust collection chamber 18, and has a length corresponding to the radius of the inner bottom surface of the dust collection chamber 18 (see FIGS. 1, 3, and 4).
- the burnt ash As that has fallen into the dust collection chamber 18 is collected over the entire bottom surface of the dust collection chamber 18 by the dust collection section 40 that rotates in conjunction with the rotation of the turntable section 20 (turntable shaft section 26) by the rotation motor M4. be done.
- the collected calcined ash As is guided from the dust collection port 41 to the calcined ash discharge portion 42 .
- the burnt ash discharge part 42 is equipped with discharge blades 43 spirally attached to a discharge rotating shaft 44.
- the discharge blade 43 is a helical propeller called an Archimedes screw, an Archimedes spiral, or the like.
- the discharge rotating shaft 44 and the discharge blade 43 are rotated by the discharge motor M3. Therefore, the calcined ash As that has fallen from the dust collection port 41 and entered the calcined ash discharge part 42 is efficiently discharged from the calcined ash discharge port 46 to the calcined ash recovery box 45 through the discharge blade 43 .
- the turntable section 20 is rotatably driven at a rotational speed of one rotation per minute.
- the rotation speed is appropriate depending on the size of the device itself.
- Rotational driving of the turntable portion 20 is performed when the solid fuel is brought in and formed into a mountain shape on the turntable portion 20, and when burned ash is removed after combustion.
- the turntable portion 20 is always driven to rotate.
- the solid fuel combustion apparatus 1 of the embodiment includes a second combustion chamber 52 and a third combustion chamber 53 above the first combustion chamber 11 .
- air is supplied from the outside of the combustion device 1 in order to increase its combustion efficiency.
- the second combustion chamber 52 is provided with an air supply section.
- a first air supply 55 and a second air supply 56 are provided. Air enters the second combustion chamber 52 from both the first air supply 55 and the second air supply 56 . Triggered by the wind pressure of the incoming air, a swirling flame flow (flame swirl, heat flow) is generated inside the second combustion chamber 52 including the first combustion chamber 11, as indicated by the arc-shaped arrows in FIG.
- the flame swirling flow indicated by the arc-shaped arrows rises vertically through the first combustion chamber 11, the second combustion chamber 52, and the third combustion chamber 53.
- the flame grows from the solid fuel accumulated in the first combustion chamber 11 to the height reaching the second combustion chamber 52 and the third combustion chamber 53, and a swirling flow of flame is generated.
- the temperature on the upper side of the flame becomes high compared to the size of the rising flame. Therefore, in order to increase the combustion heat that can be obtained from the solid fuel per weight, it is desirable to provide the second combustion chamber 52 and the third combustion chamber 53 above the first combustion chamber 11 .
- FIG. 8 is a block diagram showing a schematic configuration of the control unit 100 mounted in the solid fuel combustion apparatus 1 of the embodiment.
- the configuration of the control unit 100 includes hardware such as a microcomputer necessary for receiving various signals, executing calculations, storing, controlling operations, etc., and includes a CPU 101, a ROM 102, a RAM 103, a storage unit 104, an I/O 105 (input/output interface) etc. are implemented.
- control unit 100 When each functional unit of the control unit 100 (computer) in FIG. 8 is implemented by software, the control unit 100 is implemented by executing the instructions of a program, which is software that implements each function.
- a program which is software that implements each function.
- a "non-temporary tangible medium” such as a CD, a DVD, a semiconductor memory, a programmable logic circuit, or the like can be used as a recording medium for storing this program.
- this program may be supplied to the control unit 100 of the solid fuel combustion apparatus 1 via any transmission medium (communication network, broadcast wave, etc.) capable of transmitting the program.
- the storage unit 104 of the control unit 100 is a known storage device such as HDD or SSD.
- Storage unit 104 may be an external server (not shown).
- the storage unit 104 stores various data, information, programs, various data necessary for executing the programs, and the like.
- the functional unit that executes various calculations, calculations, etc. is a computing element such as the CPU 101 .
- an input device such as a keyboard and a mouse, a display unit (display device such as a display not shown), an output device for outputting data, etc. are properly connected to the I/O 105 of the control unit 100.
- an input device such as a keyboard and a mouse
- a display unit display device such as a display not shown
- an output device for outputting data, etc. are properly connected to the I/O 105 of the control unit 100.
- the combustion smoke imaging unit 110 is a known CCD camera, CMOS image sensor, or the like.
- the color (black, white, colorless, etc.) of combustion smoke K generated when the solid fuel is burned in the first combustion chamber 11 is photographed. Information about the color of the combustion smoke is then sent to the control unit 100 .
- the fuel amount control unit is the supply motor M1 of the stirring unit 30 in FIG.
- the amount of solid fuel supplied from the stirring unit 30 to the first combustion chamber 11 is increased or decreased by increasing or decreasing the rotational speeds of the supply rotating shaft 13 and the supply blades 14 of the supply motor M1.
- the air amount control unit is the air supplier F in FIG.
- the air supply device F is a known blower or the like, and supplies air (oxygen) to the first air supply section 55 and the second air supply section 56 in the embodiment.
- the indoor oxygen content of the first combustion chamber 11 increases or decreases by increasing or decreasing the amount of air supplied from the air supplier F to the second combustion chamber 52 .
- combustion smoke imaging unit 110 the supply motor M1 (fuel amount control unit), and the air supply device F (air amount control unit) are connected to the I/O 105 and controlled by the CPU 101 of the control unit 100.
- combustion smoke generated when solid fuel is burned is photographed by the combustion smoke photographing unit 110 (S101).
- Information about the captured combustion smoke is transmitted to the control unit 100, and the amount of solid fuel burned is determined. That is, smoke color determination is performed to determine whether the smoke corresponds to any of the colors of combustion smoke (for example, black, white, colorless, etc.) (S102). For example, by comparing a predefined smoke color to a reference color, it is determined whether the captured combustion smoke is more black in color. As a result of the smoke color determination, if the color of the combustion smoke is relatively white or colorless, it can be determined that the combustion state of the solid fuel is approximately complete combustion.
- the supply motor M1 fuel amount control section
- the air supply device F air amount control section
- the supply motor M1 (fuel amount control unit) is controlled to decrease the amount of solid fuel supplied from the supply unit 12 to the first combustion chamber 11 .
- the air supply unit F (air amount control unit) is controlled to increase the amount of air supplied from the air supply units (the first air supply unit 55 and the second air supply unit 56) to the second combustion chamber 52. do.
- control to increase the amount of solid fuel or control to decrease the amount of air can also be performed.
- Both the supply motor M1 (fuel amount control unit) and the air supply device F (air amount control unit) may be controlled simultaneously.
- the supply motor M1 fuel amount control unit
- the air supply unit F air amount control unit
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Solid-Fuel Combustion (AREA)
- Gasification And Melting Of Waste (AREA)
- Air Supply (AREA)
- Combustion Of Fluid Fuel (AREA)
Abstract
Description
本発明は固形燃料の燃焼装置に関し、特に可燃性の固形の廃棄物を燃料として燃焼し熱を得るための固形燃料の燃焼装置に関する。 The present invention relates to a solid fuel combustion apparatus, and more particularly to a solid fuel combustion apparatus for obtaining heat by burning combustible solid waste as fuel.
樹脂(プラスチック)等の可燃性の固形の廃棄物は、RPF(Refuse derived paper and plastics densified Fuel)の原料として利用されてきた。廃棄物であっても容易に焼成装置内において燃焼し、既存のコークス等と同程度の熱量を得ることができる。また、もとより廃棄物を固形燃料として処理するため、新規に重油、天然ガス等の燃料を燃焼する場合よりも、全体的に二酸化炭素の発生量の低減が期待される。 Combustible solid waste such as resin (plastic) has been used as a raw material for RPF (refused paper and plastics densified fuel). Even waste materials can be easily burned in the calciner to obtain the same amount of heat as existing coke or the like. In addition, since the waste is treated as solid fuel, the overall amount of carbon dioxide generated is expected to be reduced compared to the case where fuel such as heavy oil or natural gas is newly burned.
RPF等の固形燃料を焼成装置内において燃焼する際、固形燃料は装置(焼成炉)内での流動性に乏しく、また、固形燃料の焼成後には焼成灰も生じる。そのため、単純に固形燃料を焼成装置内に投入するのみでは焼成装置(焼成炉)内の固形燃料の燃焼効率が低下する。また、焼成灰を適度に除去しなければ焼成装置を安全に運転することができない。 When solid fuel such as RPF is burned in a firing device, the solid fuel has poor fluidity in the device (burning furnace), and ash is also produced after firing the solid fuel. Therefore, if the solid fuel is simply put into the calcining device, the combustion efficiency of the solid fuel in the calcining device (calcining furnace) decreases. In addition, the calcining apparatus cannot be safely operated unless the calcined ash is properly removed.
そこで、固形燃料の供給、焼成灰の除去に関する改善を取り入れた焼成装置が提案されている(例えば、特許文献1、2等)。しかしながら、各特許文献に記載の焼成装置によると、焼成装置の内部への固形燃料の供給、固形燃料の焼成後の焼成灰の除去について必ずしも十分ではなく、さらなる改善が望まれていた。加えて、焼成装置の機構が複雑化すると、固形燃料の供給の機構等が焼成装置内の固形燃料の焼成時に熱曝露され、装置の耐久性が低下しやすくなる。そのため、現状の焼成装置における装置改善は捗っていない。
Therefore, a calcining device that incorporates improvements related to the supply of solid fuel and the removal of calcined ash has been proposed (for example,
発明者は、鋭意検討を重ねた結果、焼成時に熱曝露を回避した固形燃料の供給、焼成装置内部での固形燃料の移動の確保、焼成灰の除去について有効な構成を得て新規の固形燃料の燃焼装置を完成させるに至った。 As a result of intensive studies, the inventor obtained a structure that is effective for supplying solid fuel that avoids heat exposure during firing, ensuring movement of solid fuel inside the firing device, and removing fired ash, and developed a new solid fuel. Completed the combustion device of
本発明は前記の点に鑑みなされたものであり、樹脂(プラスチック)等の可燃性の固形の廃棄物を固形燃料として用いる固形燃料の燃焼装置において、固形燃料の供給に関する部位が焼成時の熱曝露により損傷することを回避し、焼成装置内部での固形燃料の移動を良好とする固形燃料の燃焼装置を提供する。 The present invention has been made in view of the above points, and is a solid fuel combustion apparatus that uses combustible solid waste such as resin (plastic) as a solid fuel. To provide a solid fuel combustion apparatus that avoids damage due to exposure and facilitates movement of the solid fuel inside the burning apparatus.
すなわち、実施形態の固形燃料の燃焼装置は、複数の固形燃料を燃焼部へ供給して燃焼により燃焼熱を得る固形燃料の燃焼装置であって、燃焼部は、固形燃料を燃焼する第1燃焼室と、複数の固形燃料を第1燃焼室へ供給するための供給部と、第1燃焼室の下面部を形成し、供給部から供給された複数の固形燃料を下面部において旋回させるターンテーブル部と、ターンテーブル部に蓄積された固形燃料をターンテーブル部上において攪拌する攪拌部とを備えることを特徴とする。 That is, the solid fuel combustion apparatus of the embodiment is a solid fuel combustion apparatus that supplies a plurality of solid fuels to a combustion unit and obtains combustion heat by burning them, and the combustion unit is a first combustion unit that burns the solid fuels. a chamber, a supply section for supplying a plurality of solid fuels to the first combustion chamber, and a turntable forming a lower surface portion of the first combustion chamber and rotating the plurality of solid fuels supplied from the supply section on the lower surface portion. and a stirring section for stirring the solid fuel accumulated in the turntable section on the turntable section.
さらに、第1燃焼室は円筒形状であり、供給部はターンテーブル部の周端部へ複数の固形燃料を供給することとしてもよい。 Further, the first combustion chamber may be cylindrical, and the supply section may supply a plurality of solid fuels to the peripheral end portion of the turntable section.
さらに、ターンテーブル部に複数の固形燃料の燃焼灰が落下する穴部が形成され、ターンテーブル部の下方に燃焼灰排出部が備えられることとしてもよい。 Further, the turntable may be formed with a plurality of holes through which the combustion ash of the solid fuel falls, and a combustion ash discharge section may be provided below the turntable.
さらに、ターンテーブル部の下部に集塵部が備えられ、集塵部はターンテーブル部から落下した燃焼灰をかき寄せることとしてもよい。 Furthermore, a dust collection section may be provided at the bottom of the turntable section, and the dust collection section may collect combustion ash that has fallen from the turntable section.
さらに、第1燃焼室の上部に複数の固形燃料の燃焼により生じる火炎が上昇するための第2燃焼室が備えられることとしてもよい。 Furthermore, a second combustion chamber may be provided above the first combustion chamber for raising flames generated by burning a plurality of solid fuels.
さらに、第2燃焼室に複数の固形燃料の燃焼のための空気供給のための空気供給部が備えられることとしてもよい。 Furthermore, the second combustion chamber may be provided with an air supply section for supplying air for combustion of a plurality of solid fuels.
さらに、攪拌部は攪拌羽根または長尺の板状物を備え、ターンテーブル部に蓄積している固形燃をターンテーブル部の中心付近に移動させることとしてもよい。 Furthermore, the stirring section may be provided with a stirring blade or a long plate-like object to move the solid fuel accumulated in the turntable section to the vicinity of the center of the turntable section.
さらに、複数の固形燃料の燃焼時に生じた燃焼煙を撮影する燃焼煙撮影部と、供給部から第1燃焼室へ供給する固形燃料の量を制御する燃料量制御部が備えられ、燃料量制御部は燃焼煙撮影部により撮影した燃焼煙の色から複数の固形燃料の燃焼量を判断して、供給部から第1燃焼室へ供給する複数の固形燃料の量を制御することとしてもよい。 Further, a combustion smoke photographing unit for photographing combustion smoke generated when a plurality of solid fuels are burned, and a fuel amount control unit for controlling the amount of solid fuel supplied from the supply unit to the first combustion chamber are provided. The unit may determine the amount of combustion of the plurality of solid fuels from the color of the combustion smoke photographed by the combustion smoke photographing unit, and control the amounts of the plurality of solid fuels supplied from the supply unit to the first combustion chamber.
さらに、複数の固形燃料の燃焼時に生じた燃焼煙を撮影する燃焼煙撮影部と、空気供給部から第2燃焼室へ供給する空気量を制御する空気量制御部が備えられ、空気量制御部は燃焼煙撮影部により撮影した燃焼煙の色から複数の固形燃料の燃焼量を判断して、空気供給部から第2燃焼室へ供給する空気量を制御することとしてもよい。 Further, a combustion smoke photographing unit for photographing combustion smoke generated when a plurality of solid fuels are burned, and an air amount control unit for controlling the amount of air supplied from the air supply unit to the second combustion chamber are provided. may determine the amount of combustion of a plurality of solid fuels from the color of the combustion smoke photographed by the combustion smoke photographing section, and control the amount of air supplied from the air supply section to the second combustion chamber.
本発明の固形燃料の燃焼装置は、複数の固形燃料を燃焼部へ供給して燃焼により燃焼熱を得る固形燃料の燃焼装置であり、燃焼部は、固形燃料を燃焼する第1燃焼室と、複数の固形燃料を第1燃焼室へ供給するための供給部と、第1燃焼室の下面部を形成し、供給部から供給された複数の固形燃料を下面部において旋回させるターンテーブル部と、ターンテーブル部に蓄積された固形燃料をターンテーブル部上において攪拌する攪拌部とを備えるため、可燃性の固形の廃棄物からなる固形燃料の供給に関する部位が焼成時の熱曝露により損傷することを回避することができる。 A solid fuel combustion apparatus of the present invention is a solid fuel combustion apparatus that supplies a plurality of solid fuels to a combustion unit to obtain combustion heat by combustion, and the combustion unit includes a first combustion chamber that burns the solid fuels, a supply portion for supplying a plurality of solid fuels to the first combustion chamber; a turntable portion forming a lower surface portion of the first combustion chamber and rotating the plurality of solid fuels supplied from the supply portion on the lower surface portion; Since it is equipped with a stirring part for stirring the solid fuel accumulated in the turntable part on the turntable part, the part related to the supply of solid fuel made of combustible solid waste is prevented from being damaged by heat exposure during firing. can be avoided.
実施形態の固形燃料の燃焼装置は、樹脂(プラスチック)、紙等の固形の可燃性廃棄物を圧縮して得たRPF(Refuse derived paper and plastics densified Fuel)と称される可燃物を固形燃料として用いる。当該固形燃料は燃焼装置内に投入され燃焼装置内にて燃焼され燃焼熱が発生する。固形燃料はそれ自体が燃焼するよりも、固形燃料が加熱されることにより当該固形燃料から可燃性ガスが発生する。そして、可燃性ガスに引火して火炎が生じ燃焼熱として回収される。発生した燃焼熱はボイラ等の水蒸気発生のための熱交換器に供給される他、燃焼熱そのものが加熱、乾燥、暖房等に用いられる。このように、実施形態の固形燃料の燃焼装置はRPFの固形燃料から燃焼熱を得るための装置である。 The solid fuel combustion apparatus of the embodiment uses a combustible material called RPF (Refused paper and plastics densified fuel) obtained by compressing solid combustible waste such as resin (plastic) and paper as a solid fuel. use. The solid fuel is put into the combustion device and burned in the combustion device to generate combustion heat. Combustible gas is generated from the solid fuel by heating the solid fuel rather than burning the solid fuel itself. Then, the combustible gas is ignited to generate a flame, which is recovered as combustion heat. The generated combustion heat is supplied to a heat exchanger such as a boiler for generating steam, and the combustion heat itself is used for heating, drying, heating, and the like. Thus, the solid fuel combustion device of the embodiment is a device for obtaining combustion heat from the RPF solid fuel.
特に、RPFの固形燃料は、廃棄物となる樹脂(プラスチック)、紙等を主原料としていることから、燃焼効率がよい。さらに、実施形態の固形燃料の燃焼装置は可燃性の廃棄物の処理を行うことができる。そのため、新規に重油、天然ガス等の燃料を燃焼する場合よりも、熱量の生成に際し、二酸化炭素の発生量の低減が期待される。自明ながら、固形燃料は何個も燃焼装置内に投入される。そのため、単に固形燃料と記載する場合であっても、その意味は複数の(複数個の、複数量の)固形燃料である。 In particular, RPF's solid fuel has good combustion efficiency because it uses resin (plastic), paper, etc., which are waste materials, as its main raw materials. Furthermore, the solid fuel combustion apparatus of the embodiment can process combustible waste. Therefore, it is expected that the amount of carbon dioxide generated will be reduced when generating heat, compared to the case where fuel such as heavy oil or natural gas is newly burned. Obviously, a number of solid fuels are introduced into the combustor. Therefore, even if it is simply described as a solid fuel, it means a plurality (a plurality of pieces, a plurality of amounts) of solid fuels.
図1は実施形態の固形燃料の燃焼装置1の全体側面模式図である。固形燃料の燃焼装置1は、燃焼部10の主要部分であり固形燃料が搬入され燃焼する第1燃焼室11を備える。第1燃焼室11の直上に、順に第2燃焼室52、第3燃焼室53、接続室51が備えられる。第2燃焼室52と第3燃焼室53は、第1燃焼室11において固形燃料の燃焼により生じた火炎を増幅させて燃焼熱量を増加させるための空間である。実施形態の固形燃料の燃焼装置1において、第1燃焼室11、第2燃焼室52、第3燃焼室53はいずれも円筒形状である。後述するように、熱流が旋回しながら上昇する上で都合がよいためである。接続室51は生成した燃焼熱を、ボイラの熱交換器または熱移送の配管(ともに図示せず)に接続するための空間である。なお、第3燃焼室53は固形燃料の燃焼装置1自体の規模により省略されることもある。
FIG. 1 is an overall schematic side view of a solid
実施形態の燃焼部10は、主に、搬入された固形燃料を燃焼する第1燃焼室11、固形燃料を第1燃焼室11へ供給する供給部12、第1燃焼室11の下面部17を形成するとともに同下面部17を旋回させるターンテーブル部20、搬入された固形燃料を攪拌する攪拌部30を備える。
The
ターンテーブル部20には固形燃料の焼成灰が落下する穴部22(図5参照)が形成されている。第1燃焼室11の下面部17に設置されたターンテーブル部20の下方に集塵室18が形成される。
The
ターンテーブル部20の下方の集塵室18には焼成灰排出部42は備えられる。集塵室18に落下した焼成灰は焼成灰排出部42により、焼成灰回収箱45へ搬送される。
A burnt
図1に示す固形燃料の燃焼装置1において、集塵室18及び第1燃焼室11さらにはその上部構造物は脚部19により支えられる。ターンテーブル部20はターンテーブル軸部26に接続され、旋回モータM4により駆動される。焼成灰排出部42は排出モータM3により駆動される。
In the solid
図1の固形燃料の燃焼装置1の全体側面模式図に図2の燃焼部10の平面図を加えて各部の構成を説明する。供給部12は、供給回転軸13と、当該供給回転軸13に螺旋状に装着された供給羽根14を備える。供給羽根14は、いわゆる、アルキメデスのスクリュー、アルキメデスの螺旋等と称される螺旋状プロペラである。供給回転軸13及び供給羽根14は供給モータM1により回転する。RPFの固形燃料は供給口15(ホッパ)から供給部12内に投入される。そして、供給モータM1が駆動して供給回転軸13及び供給羽根14が回転することにより、固形燃料は供給羽根14を通じて供給口15の位置から供給部12の先端へ移動し、供給部12の先端から第1燃焼室11の内部に落下する。
The configuration of each part will be explained by adding a plan view of the
図2から理解されるように、供給部12の先端は第1燃焼室11に対して深く進入せず、ほぼ内壁面の位置に留まる。従って、供給部12の先端はターンテーブル部20の周端部21の直上の位置となる。供給部12の先端が第1燃焼室11に対して深く進入しないことにより、供給部12(供給回転軸13及び供給羽根14)が熱損傷しにくくなり、燃焼装置1における部品交換の頻度は低下する。図2に示されるターンテーブル部20は、交換のために分解可能である。そこで、ターンテーブル部20に示される線状の箇所は、切り離し部分を示す。
As can be understood from FIG. 2, the tip of the
図3の側面模式図から理解されるように、固形燃料Rが供給部12の先端の位置から投下され続けると、第1燃焼室11においてターンテーブル部20の周端部21に堆積することになる。そのため、ターンテーブル部20の上面に堆積した固形燃料Rの偏りを移動させる必要がある。そこで、固形燃料の燃焼装置1は攪拌部30を備える。
As can be understood from the schematic side view of FIG. 3, if the solid fuel R continues to be dropped from the position of the tip of the
攪拌部30は、攪拌回転軸31と、当該攪拌回転軸31に螺旋状に装着された攪拌羽根32を備える。攪拌羽根32は、いわゆる、アルキメデスのスクリュー、アルキメデスの螺旋等と称される螺旋状プロペラである。攪拌回転軸31及び攪拌羽根32は攪拌モータM2により回転する。固形燃料Rが供給部12から投入されると、固形燃料Rは第1燃焼室11の下面部17の一部に偏って蓄積する。ターンテーブル部20が旋回するにしても、ターンテーブル部20の周端部21に堆積することに変わりない。そこで、ターンテーブル部20の周端部21に堆積している固形燃料Rは攪拌部30の攪拌羽根32を通じてターンテーブル部20の中心付近に移動される。
The stirring
図1より、攪拌部30の攪拌羽根32は、第1燃焼室11の下面部17に配置されたターンテーブル部20から上向きに僅かな間隔を設けて設置されている。また、図2より、攪拌部30の攪拌羽根32はターンテーブル部20の周端部21からターンテーブル部20の中心付近に向けて延長している。図4の側面模式図から理解されるように、攪拌部30の攪拌羽根32により掻き取られた固形燃料Rはターンテーブル部20の周端部21から中心付近に移動される。同時に、ターンテーブル部20自体も第1燃焼室11の下面部17において旋回している。
As shown in FIG. 1, the stirring
そこで、ターンテーブル部20の周端部21のいずれの場所に蓄積している固形燃料であっても、攪拌部30の動作とターンテーブル部20の回転を通じて、絶えず固形燃料はターンテーブル部20の周端部21から中心付近へ寄せられ、固形燃料の蓄積(堆積)は山状に変化する(図3から図4に至る固形燃料の位置の変化が参照される。)。
Therefore, regardless of where the solid fuel is accumulated on the
攪拌部30の位置は、攪拌の性能発揮の観点から、ターンテーブル部20の中心方向に進入する。この場合、攪拌部30の攪拌回転軸31及び攪拌羽根32は固形燃料の燃焼熱(火力)に熱曝露される。しかしながら、固形燃料の燃焼熱はターンテーブル部20の周端部21付近の位置では攪拌部30を損傷するほど高温にはならない。むしろ、第1燃焼室11の上部、さらにはその上方ほど高温となる。従って、ターンテーブル部20付近に配置される攪拌部30は固形燃料の燃焼による熱損傷からの影響は少ない。
The position of the stirring
加えて、攪拌部30は固形燃料の燃焼時においても当該固形燃料の移動を可能とする。従って、未燃焼状態の固形燃料は攪拌部30によりターンテーブル部20上で移動させられる。そして、移動した場所で未燃焼状態の固形燃料は完全に燃焼できるようになる。このことからも、攪拌部30が備えられることにより、攪拌部30は第1燃焼室11内に搬入された固形燃料の燃焼効率を向上させることに寄与している。
In addition, the stirring
攪拌部30の攪拌回転軸31に装着された攪拌羽根32について、正回転の回転方向では、上述のとおり、固形燃料はターンテーブル部20の中心付近に移動される。ここで、攪拌部30は、攪拌羽根32の回転方向を逆にすること(逆回転)ができる。攪拌羽根32を逆回転させると、ターンテーブル部20上に残留する固形燃料の燃え残りの焼成灰(クリンカー等)は掻き出され、燃焼部10(第1燃焼室11)から排出される。
With respect to the
攪拌部30の他の形態として、攪拌回転軸31及び攪拌羽根32の代替として長尺の板状物(図示せず)を採用することができる。なお、長尺の棒状物としても良い。長尺の板状物は、第1燃焼室11の攪拌部30と同様の位置から第1燃焼室11の内部に挿入される。長尺の板状物を第1燃焼室11の内部に挿入する際の位置、角度、挿入する長さは適宜調節される。攪拌部30を長尺の板状物とすることによっても、ターンテーブル部20の回転を通じて、絶えず固形燃料はターンテーブル部20の周端部21から中心付近へ寄せられる。
As another form of the stirring
図1の全体側面模式図(図3及び図4の側面模式図)から理解されるように、第1燃焼室11の下面部17(ターンテーブル部20)の下方に集塵室18が形成される。ここで、図5の部分分解図はターンテーブル部20を概ね半分切り欠いて示しており、図示の紙面下半分側はターンテーブル部20のみを示し、上半分側はターンテーブル部20の直下の集塵室18内を示す。
As understood from the schematic side view of FIG. 1 (schematic side views of FIGS. 3 and 4), a
ターンテーブル部20の板面には多数の穴部22が形成されている。使用される固形燃料R(図3及び図4参照)はおよそ3ないし7cmの不定形な塊状物である。固形燃料の第1燃焼室11における焼成による燃え残りは焼成灰Asとなる。そこで、焼成灰Asは、穴部22を通過して、ターンテーブル部20の直下の集塵室18に落下する。穴部22の形状は丸型、正方形、さらには、長尺のスリット状等の適宜である。また、穴部22の配置はターンテーブル部20の中心から放射状、円弧状等の適宜である。
A large number of
ターンテーブル部20の下部のターンテーブル軸部26には集塵部40が接続されている(図5参照)。集塵部40は集塵室18の底面に接する板状の部材であり、集塵室18の内側の底面の半径に相当する長さを有する(図1、図3、図4参照)。集塵室18に落下した焼成灰Asは、旋回モータM4によるターンテーブル部20(ターンテーブル軸部26)の回転に連動して旋回する集塵部40により、集塵室18の底面全体でかき寄せられる。そして、集められた焼成灰Asは集塵口41から焼成灰排出部42へ誘導される。
A
図1、図3、及び図4参照のとおり、焼成灰排出部42は排出回転軸44に螺旋状に装着された排出羽根43を備える。排出羽根43は、いわゆる、アルキメデスのスクリュー、アルキメデスの螺旋等と称される螺旋状プロペラである。排出回転軸44及び排出羽根43は排出モータM3により回転する。そこで、集塵口41から落下して焼成灰排出部42に入った焼成灰Asは効率良く排出羽根43を通じて焼成灰排出口46から焼成灰回収箱45へ投下される。
As shown in FIGS. 1, 3, and 4, the burnt
実施形態の固形燃料の燃焼装置1によると、ターンテーブル部20は1分間に1回転する回転速度により旋回駆動される。むろん、装置自体の大きさにより回転速度は適宜である。ターンテーブル部20の旋回駆動は、固形燃料の搬入とターンテーブル部20上での固形燃料の山形への成形時、及び燃焼後の焼成灰の除去時である。むろん、固形燃料の第1燃焼室11への搬入が連続的である場合には、常時ターンテーブル部20は旋回駆動される。
According to the solid
図1参照のとおり、実施形態の固形燃料の燃焼装置1は、第1燃焼室11の上部に第2燃焼室52と第3燃焼室53を備える。加熱された固形燃料から生じた可燃性ガスの燃焼時、その燃焼効率を高めるため、燃焼装置1の外部から空気が供給される。具体的には、図6の平面図のとおり、第2燃焼室52に空気供給部が備えられる。実施形態では、第1空気供給部55と第2空気供給部56が備えられる。空気は、第1空気供給部55と第2空気供給部56の両方から第2燃焼室52内に進入する。進入する空気の風圧が契機となり、図6中の円弧状の矢印のとおり、第1燃焼室11を含めて第2燃焼室52の内部に火炎の旋回流(火炎の渦、熱流)が生じる。
As shown in FIG. 1 , the solid
固形燃料(可燃性ガス)の燃焼により生じる火炎の旋回流は、第1燃焼室11、第2燃焼室52に広がる。そして、図7の全体側面模式図のとおり、円弧状の矢印により示される火炎の旋回流は第1燃焼室11、第2燃焼室52、第3燃焼室53と垂直に上昇する。このように、第1燃焼室11に蓄積した固形燃料から、第2燃焼室52及び第3燃焼室53に達するまでの高さに火炎は成長し、火炎の旋回流が生じる。上昇する火炎の大きさに比して火炎の上方側の温度は高温となる。従って、重量当たりの固形燃料から得ることのできる燃焼熱を多くするためには、第1燃焼室11の上方に第2燃焼室52、さらには、第3燃焼室53を備えることが望ましい。
A swirling flow of flame generated by burning solid fuel (combustible gas) spreads to the
一連の説明及び図示から、実施形態の固形燃料の燃焼装置1における固形燃料の効率的な燃焼について述べた。これより、実施形態の固形燃料の燃焼装置1における燃焼条件の制御の機構について説明する。実施形態の固形燃料の燃焼装置1の例においては、固形燃料の燃焼時に発生する燃焼煙の色(黒色、白色、無色等)が識別されて、固形燃料の燃焼状態の良否(完全燃焼または不完全燃焼)が判定され、固形燃料の供給量、空気の供給量が制御される。
From a series of descriptions and illustrations, the efficient combustion of solid fuel in the solid
図8は、実施形態の固形燃料の燃焼装置1に実装される制御部100の概略構成を示すブロック図である。制御部100の構成は、各種の信号受信、演算実行、記憶、動作制御等に必要なマイクロコンピュータ等のハードウェアからなり、CPU101、ROM102、RAM103、記憶部104、I/O105(インプット/アウトプットインターフェイス)等を実装している。
FIG. 8 is a block diagram showing a schematic configuration of the
図8の制御部100(コンピュータ)の各機能部をソフトウェアにより実現する場合、制御部100は、各機能を実現するソフトウェアであるプログラムの命令を実行することで実現される。このプログラムを格納する記録媒体は、「一時的でない有形の媒体」、例えば、CD、DVD、半導体メモリ、プログラマブルな論理回路などを用いることができる。また、このプログラムは、当該プログラムを伝送可能な任意の伝送媒体(通信ネットワーク、放送波等)を介して固形燃料の燃焼装置1の制御部100に供給されてもよい。
When each functional unit of the control unit 100 (computer) in FIG. 8 is implemented by software, the
制御部100の記憶部104は、HDDまたはSSD等の公知の記憶装置である。記憶部104は外部のサーバ(図示せず)としても良い。記憶部104は、各種のデータ、情報、プログラム、同プログラムの実行に必要な各種のデータ等を記憶する。また、各種の算出、演算等の演算実行する機能部はCPU101等の演算素子である。加えて、キーボード、マウス等の入力装置(図示せず)、表示部(図示しないディスプレイ等の表示装置)、データ類を出力する出力装置等も適式に制御部100のI/O105に接続されてもよい。
The
燃焼煙撮影部110は、公知のCCDカメラ、CMOSイメージセンサ等である。第1燃焼室11において固形燃料が燃焼している際に発生する燃焼煙Kの色(黒色、白色、無色等)を撮影する。そして、燃焼煙の色の上方は制御部100へ送信される。
The combustion
燃料量制御部は、図8における攪拌部30の供給モータM1である。供給モータM1の供給回転軸13及び供給羽根14の回転速度が増減制御されることにより、攪拌部30から第1燃焼室11へ供給される固形燃料の量が増減する。
The fuel amount control unit is the supply motor M1 of the stirring
空気量制御部は、図8における空気供給機Fである。空気供給機Fは公知の送風機等であり、実施形態では第1空気供給部55と第2空気供給部56に対して空気(酸素)を供給する。空気供給機Fからの第2燃焼室52へ供給する空気量が増減制御されることにより、第1燃焼室11の室内酸素量は増減する。
The air amount control unit is the air supplier F in FIG. The air supply device F is a known blower or the like, and supplies air (oxygen) to the first air supply section 55 and the second
図示のとおり、燃焼煙撮影部110、供給モータM1(燃料量制御部)、空気供給機F(空気量制御部)は、I/O105に接続されていて制御部100のCPU101により制御される。
As shown, the combustion
図9のフローチャートを用い、固形燃料の燃焼状態の制御の様子を説明する。はじめに、固形燃料の燃焼時に生じた燃焼煙は燃焼煙撮影部110により撮影される(S101)。撮影された燃焼煙の情報は制御部100に送信され、固形燃料の燃焼量が判断される。すなわち、燃焼煙の色(例えば黒色、白色、無色等)のいずれかに相当するか否かの煙色判定が行われる(S102)。例えば、予め規定された煙色の基準色との比較から、撮影された燃焼煙の色がより黒色であるか否かが判定される。煙色判定の結果、燃焼煙の色が相対的に白色または無色である場合、固形燃料の燃焼状態は概ね完全燃焼と判断することができる。この場合には、現状の固形燃料の供給量、供給される空気量は現状のまま維持される。そのため、供給モータM1(燃料量制御部)と空気供給機F(空気量制御部)に対しては現状維持の指示となり、変更なしとして終了する。
Using the flowchart in FIG. 9, the state of controlling the combustion state of solid fuel will be explained. First, combustion smoke generated when solid fuel is burned is photographed by the combustion smoke photographing unit 110 (S101). Information about the captured combustion smoke is transmitted to the
これに対し、煙色判定の結果、燃焼煙の色が相対的に黒色または濃い灰色である場合、固形燃料の燃焼状態は不完全燃焼である可能性が高い。この場合には、現状の固形燃料の供給量、供給される空気量を変更して完全燃焼に移行する必要がある。そこで、供給モータM1(燃料量制御部)と空気供給機F(空気量制御部)に対しては変更の指示となる(S104)。こうして、処理は終了する。その後、再度燃焼煙の撮影、煙色判定が実行され、固形燃料の燃焼状態が確認される。 On the other hand, as a result of smoke color determination, if the color of the combustion smoke is relatively black or dark gray, there is a high possibility that the combustion state of the solid fuel is incomplete combustion. In this case, it is necessary to shift to complete combustion by changing the current supply amount of solid fuel and the amount of supplied air. Therefore, a change instruction is issued to the supply motor M1 (fuel amount control unit) and the air supply device F (air amount control unit) (S104). Thus, the process ends. After that, photographing of combustion smoke and determination of smoke color are performed again, and the combustion state of the solid fuel is confirmed.
具体的には、供給モータM1(燃料量制御部)に対して供給部12から第1燃焼室11へ供給する固形燃料の量を減少させるように制御する。また、空気供給機F(空気量制御部)に対して空気供給部(第1空気供給部55と第2空気供給部56)から第2燃焼室52へ供給する空気量を増加させるように制御する。むろん、固形燃料の量を増加させる制御、または空気量を減少させる制御とすることもできる。なお、供給モータM1(燃料量制御部)と空気供給機F(空気量制御部)の双方を同時に制御してもよい。
Specifically, the supply motor M1 (fuel amount control unit) is controlled to decrease the amount of solid fuel supplied from the
さらには、固形燃料の燃焼装置1の可動時に必要とされる燃焼熱量を増加、減少する場合においても、制御部100を介して供給モータM1(燃料量制御部)または空気供給機F(空気量制御部)のいずれかもしくは両方に対しての制御が実行される。
Furthermore, even when increasing or decreasing the amount of combustion heat required when the solid
1 固形燃料の燃焼装置
10 燃焼部
11 第1燃焼室
12 供給部
13 供給回転軸
14 供給羽根
17 下面部
18 集塵室
20 ターンテーブル部
30 攪拌部
31 攪拌回転軸
32 攪拌羽根
40 集塵部
41 集塵口
42 焼成灰排出部
43 排出羽根
44 排出回転軸
45 焼成灰回収箱
51 接続室
52 第2燃焼室
53 第3燃焼室
M1 供給モータ(燃料量制御部)
M2 攪拌モータ
M3 排出モータ
M4 旋回モータ
R 固形燃料
As 焼成灰
100 制御部(コンピュータ)
101 CPU
102 ROM
103 RAM
104 記憶部
105 インプット/アウトプットインターフェイス
110 燃焼煙撮影部
F 空気供給機
K 燃焼煙
1 Combustion Device for
M2 Stirring motor M3 Ejection motor M4 Swivel motor R Solid fuel As Burned
101 CPUs
102 ROMs
103 RAM
104
Claims (9)
前記燃焼部は、
前記複数の固形燃料を燃焼する第1燃焼室と、
前記複数の固形燃料を前記第1燃焼室へ供給するための供給部と、
前記第1燃焼室の下面部を形成し、前記供給部から供給された前記複数の固形燃料を前記下面部において旋回させるターンテーブル部と、
前記ターンテーブル部に蓄積された前記複数の固形燃料を前記ターンテーブル部上において攪拌する攪拌部と、を備える
ことを特徴とする固形燃料の燃焼装置。 A solid fuel combustion apparatus for supplying a plurality of solid fuels to a combustion unit to obtain combustion heat by combustion,
The combustion part is
a first combustion chamber that burns the plurality of solid fuels;
a supply unit for supplying the plurality of solid fuels to the first combustion chamber;
a turntable portion forming a lower surface portion of the first combustion chamber and rotating the plurality of solid fuels supplied from the supply portion on the lower surface portion;
A solid fuel combustion apparatus comprising: a stirring section for stirring the plurality of solid fuels accumulated in the turntable section on the turntable section.
前記ターンテーブル部の下方に燃焼灰排出部が備えられる請求項1に記載の固形燃料の燃焼装置。 A hole portion is formed in the turntable portion through which the combustion ash of the plurality of solid fuels falls,
2. The solid fuel combustion apparatus of claim 1, further comprising a burnt ash discharge part below the turntable part.
前記集塵部は前記ターンテーブル部から落下した前記燃焼灰をかき寄せる請求項3に記載の固形燃料の燃焼装置。 A dust collector is provided at the bottom of the turntable,
4. The solid fuel combustion apparatus according to claim 3, wherein said dust collector collects said combustion ash that has fallen from said turntable.
前記供給部から前記第1燃焼室へ供給する前記複数の固形燃料の量を制御する燃料量制御部が備えられ、
前記燃料量制御部は前記燃焼煙撮影部により撮影した前記燃焼煙の色から前記複数の固形燃料の燃焼量を判断して、前記供給部から前記第1燃焼室へ供給する前記複数の固形燃料の量を制御する請求項1に記載の固形燃料の燃焼装置。 a combustion smoke imaging unit for imaging combustion smoke generated when the plurality of solid fuels are burned;
a fuel amount control unit configured to control the amount of the plurality of solid fuels supplied from the supply unit to the first combustion chamber;
The fuel amount control unit determines the amount of combustion of the plurality of solid fuels from the color of the combustion smoke photographed by the combustion smoke photographing unit, and supplies the plurality of solid fuels from the supply unit to the first combustion chamber. 2. The solid fuel combustion apparatus according to claim 1, wherein the amount of is controlled.
前記空気供給部から前記第2燃焼室へ供給する空気量を制御する空気量制御部が備えられ、
前記空気量制御部は前記燃焼煙撮影部により撮影した前記燃焼煙の色から前記複数の固形燃料の燃焼量を判断して、前記空気供給部から前記第2燃焼室へ供給する前記空気量を制御する請求項6に記載の固形燃料の燃焼装置。 a combustion smoke imaging unit for imaging combustion smoke generated when the plurality of solid fuels are burned;
an air amount control unit for controlling the amount of air supplied from the air supply unit to the second combustion chamber,
The air amount control unit determines the amount of combustion of the plurality of solid fuels from the color of the combustion smoke photographed by the combustion smoke photographing unit, and determines the amount of air supplied from the air supply unit to the second combustion chamber. 7. The solid fuel combustion apparatus according to claim 6.
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| PCT/JP2021/007787 WO2022185392A1 (en) | 2021-03-01 | 2021-03-01 | Solid fuel combustion device |
| CN202180007074.6A CN117255918A (en) | 2021-03-01 | 2021-03-01 | Solid fuel combustion device |
| KR1020237032536A KR20230148356A (en) | 2021-03-01 | 2021-03-01 | solid fuel combustion device |
| EP21928970.9A EP4303487A4 (en) | 2021-03-01 | 2021-03-01 | Solid fuel combustion device |
| TW112146360A TWI894713B (en) | 2021-03-01 | 2022-02-25 | The combustion device of solid fuel |
| TW111106964A TWI828070B (en) | 2021-03-01 | 2022-02-25 | The combustion device of solid fuel |
| JP2023048798A JP7620341B2 (en) | 2021-03-01 | 2023-03-24 | Solid fuel combustion equipment |
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- 2021-03-01 CN CN202180007074.6A patent/CN117255918A/en active Pending
- 2021-03-01 JP JP2022506691A patent/JP7256577B2/en active Active
- 2021-03-01 EP EP21928970.9A patent/EP4303487A4/en active Pending
- 2021-03-01 WO PCT/JP2021/007787 patent/WO2022185392A1/en not_active Ceased
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2022
- 2022-02-25 TW TW111106964A patent/TWI828070B/en active
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Also Published As
| Publication number | Publication date |
|---|---|
| EP4303487A4 (en) | 2025-01-08 |
| JP7620341B2 (en) | 2025-01-23 |
| JPWO2022185392A1 (en) | 2022-09-09 |
| EP4303487A1 (en) | 2024-01-10 |
| JP2023068162A (en) | 2023-05-16 |
| JP2025032029A (en) | 2025-03-07 |
| TWI828070B (en) | 2024-01-01 |
| TW202413847A (en) | 2024-04-01 |
| KR20230148356A (en) | 2023-10-24 |
| CN117255918A (en) | 2023-12-19 |
| TWI894713B (en) | 2025-08-21 |
| TW202235777A (en) | 2022-09-16 |
| JP7256577B2 (en) | 2023-04-12 |
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