WO2022039131A1 - 油井用金属管及び油井用金属管の製造方法 - Google Patents
油井用金属管及び油井用金属管の製造方法 Download PDFInfo
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- WO2022039131A1 WO2022039131A1 PCT/JP2021/029935 JP2021029935W WO2022039131A1 WO 2022039131 A1 WO2022039131 A1 WO 2022039131A1 JP 2021029935 W JP2021029935 W JP 2021029935W WO 2022039131 A1 WO2022039131 A1 WO 2022039131A1
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- contact surface
- resin
- box
- metal pipe
- pin
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- 0 c(cc1)cc(C(*23)=*4)c1C2=*C1=*2[Cn]3(*35)*6=C4c4ccccc4C6=*C3=C(C=CC=C3)C3=C5*=C2c2c1cccc2 Chemical compound c(cc1)cc(C(*23)=*4)c1C2=*C1=*2[Cn]3(*35)*6=C4c4ccccc4C6=*C3=C(C=CC=C3)C3=C5*=C2c2c1cccc2 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/08—Screw-threaded joints; Forms of screw-threads for such joints with supplementary elements
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
- C10M103/04—Metals; Alloys
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
- C10M107/22—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M107/28—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
- C10M107/30—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/38—Lubricating compositions characterised by the base-material being a macromolecular compound containing halogen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/38—Heterocyclic nitrogen compounds
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- C—CHEMISTRY; METALLURGY
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M139/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing atoms of elements not provided for in groups C10M127/00 - C10M137/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/006—Screw-threaded joints; Forms of screw-threads for such joints with straight threads
- F16L15/009—Screw-threaded joints; Forms of screw-threads for such joints with straight threads with axial sealings having at least one plastically deformable sealing surface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/04—Screw-threaded joints; Forms of screw-threads for such joints with additional sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/10—Coatings characterised by the materials used by rubber or plastics
- F16L58/1054—Coatings characterised by the materials used by rubber or plastics the coating being placed outside the pipe
- F16L58/1072—Coatings characterised by the materials used by rubber or plastics the coating being placed outside the pipe the coating being a sprayed layer
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/042—Carbon; Graphite; Carbon black halogenated, i.e. graphite fluoride
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/05—Metals; Alloys
- C10M2201/053—Metals; Alloys used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
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- C10M2201/066—Molybdenum sulfide
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- C10M2201/087—Boron oxides, acids or salts
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- C10M2201/10—Compounds containing silicon
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- C10M2201/103—Clays; Mica; Zeolites
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- C10M2209/084—Acrylate; Methacrylate
- C10M2209/0845—Acrylate; Methacrylate used as base material
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- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/1003—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds used as base material
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- C10M2209/1013—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof used as base material
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- C10M2209/1023—Polyesters used as base material
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- C10M2217/0443—Polyamides used as base material
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- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
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- C10N2080/00—Special pretreatment of the material to be lubricated, e.g. phosphatising or chromatising of a metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/001—Screw-threaded joints; Forms of screw-threads for such joints with conical threads
Definitions
- This disclosure relates to a metal pipe for an oil well and a method for manufacturing a metal pipe for an oil well.
- Metal pipes for oil wells are used for mining oil fields and natural gas fields (hereinafter, oil fields and natural gas fields are collectively referred to as "oil wells").
- Metal country pipes for oil wells have threaded joints.
- a plurality of metal pipes for oil wells are connected to form an oil well pipe connecting body represented by a casing and tubing.
- the oil country tubular goods connecting body is formed by screwing metal tubular goods for oil wells together. Inspections may be conducted on well pipe connections. When performing the inspection, the well pipe connection is pulled up and unscrewed. Then, the metal well pipe is removed from the well pipe connecting body by screwing back and inspected. After the inspection, the metal country tubular goods are screwed together again and reused as part of the well pipe connecting body.
- the metal tube for oil wells is equipped with pins and boxes.
- the pin has a pin contact surface including a male screw portion on the outer peripheral surface of the end portion of the metal tube for an oil well.
- the box has a box contact surface including a female thread on the inner peripheral surface of the end of the metal well for oil well.
- the male threaded portion and the female threaded portion are collectively referred to as a "threaded portion”.
- the pin contact surface may further include a pin screwless metal contact portion including a pin seal surface and a pin shoulder surface.
- the box contact surface may further include a box threadless metal contact, including a box seal surface and a box shoulder surface.
- the pin contact surface and box contact surface are repeatedly subjected to strong friction. Therefore, the pin contact surface and the box contact surface are liable to cause goring (irreparable seizure) when screw tightening and screwing back are repeated. Therefore, the metal pipe for oil wells is required to have sufficient durability against friction, that is, excellent seizure resistance.
- compound grease containing heavy metal powder called dope has been used in order to improve the seizure resistance of metal pipes for oil wells.
- compound grease By applying compound grease to the pin contact surface and / or the box contact surface, the seizure resistance of the metal tube for oil wells can be improved.
- heavy metal powders such as Pb, Zn and Cu contained in the compound grease may affect the environment. Therefore, it is desired to develop a metal tube for an oil well having excellent seizure resistance without using compound grease.
- Patent Document 1 International Publication No. 2014/042144
- Patent Document 2 International Publication No. 2017/047722
- the composition disclosed in Patent Document 1 is a composition for forming a solid film on the surface of a threaded joint of a metal pipe for an oil well.
- the composition is a composition in which a powdery organic resin having at least a partial solubility in a bipolar aprotic solvent is contained in a mixed solvent containing water and a bipolar aprotic solvent.
- the powdered organic resin is present in a dissolved or dispersed state in the mixed solvent.
- the composition disclosed in Patent Document 2 is a composition for forming a solid lubricating film on a threaded joint of a metal pipe for an oil well.
- the composition contains a binder, a lubricating additive, a rust preventive additive, and a plasticizer.
- High high torque performance means that the torque on-shoulder resistance is high.
- the torque-on-shoulder resistance means the difference between the yield torque at which a part of the metal well metal pipe yields and the shouldering torque at which the interference between the oil well metal pipes increases sharply.
- the torque on-shoulder resistance may be small. In this case, it is difficult to fasten a metal pipe for an oil well with a large diameter with a high torque.
- An object of the present disclosure is to provide a metal pipe for an oil well that can be fastened with a high torque even with a large diameter, and a method for manufacturing the metal pipe for the oil well.
- the metal pipes for oil wells are It has a tube body that includes a first end and a second end, The tube body is The pin formed at the first end and Including the box formed at the second end The pin is Includes pin contact surface including male thread The box is Includes box contact surface including female thread The metal tube for oil wells is further described.
- a resin coating containing a resin, a solid lubricating powder, and phthalocyanine copper is provided on at least one of the pin contact surface and the box contact surface.
- the method for manufacturing a metal tube for an oil well is as follows.
- the present invention comprises a step of curing the applied composition to form a resin film.
- the metal pipe for oil wells according to this disclosure can be fastened with high torque even with a large diameter.
- the method for manufacturing a metal tube for an oil well according to the present disclosure can manufacture the above-mentioned metal tube for an oil well.
- FIG. 1 is a diagram showing the relationship between the rotation speed and torque of an oil well metal pipe when the oil well metal pipe having a shoulder portion is fastened.
- FIG. 2A is a diagram showing the relationship between the content of phthalocyanine copper in the resin film and the high torque performance.
- FIG. 2B is a partially enlarged view showing the relationship between the content of phthalocyanine copper in the resin coating shown in FIG. 2A and the high torque performance.
- FIG. 3 is a block diagram showing an example of a metal pipe for an oil well according to the present embodiment.
- FIG. 4 is a partial cross-sectional view showing a cross section (longitudinal cross section) parallel to the pipe axis direction of the coupling of the metal pipe for oil well shown in FIG.
- FIG. 1 is a diagram showing the relationship between the rotation speed and torque of an oil well metal pipe when the oil well metal pipe having a shoulder portion is fastened.
- FIG. 2A is a diagram showing the relationship between the content of phthalocyanine copper in
- FIG. 5 is a cross-sectional view of the portion of the oil well metal pipe shown in FIG. 4 in the vicinity of the pin, which is parallel to the pipe axis direction of the oil well metal pipe.
- FIG. 6 is a cross-sectional view of the portion of the oil well metal pipe shown in FIG. 4 in the vicinity of the box, parallel to the pipe axis direction of the oil well metal pipe.
- FIG. 7 is a partial cross-sectional view showing a cross section (longitudinal cross section) parallel to the pipe axis direction of the coupling of the metal pipe for an oil well according to the present embodiment, which is different from FIG.
- FIG. 8 is a block diagram of an integral type metal pipe for an oil well according to the present embodiment.
- FIG. 9 is an enlarged view of the pin contact surface shown in FIG.
- FIG. 10 is an enlarged view of the box contact surface shown in FIG.
- FIG. 11 is an enlarged view of the pin contact surface according to the present embodiment different from that of FIG.
- FIG. 12 is an enlarged view of the pin contact surface according to the present embodiment, which is different from FIGS. 9 and 11.
- FIG. 13 is an enlarged view of the pin contact surface according to the present embodiment, which is different from FIGS. 9, 11 and 12.
- FIG. 14 is a diagram showing the relationship between the plating layer, the content of phthalocyanine copper, and the result of the Bowden test, which is an index of seizure resistance.
- FIG. 15 is an enlarged view of the box contact surface according to the present embodiment different from that of FIG. FIG.
- FIG. 16 is an enlarged view of the pin contact surface according to the present embodiment, which is different from FIGS. 9, 11, 12, and 13.
- FIG. 17 is an enlarged view of the pin contact surface according to the present embodiment, which is different from FIGS. 9, 11, 12, 13, and 16.
- FIG. 18 is an enlarged view of the pin contact surface according to the present embodiment, which is different from FIGS. 9, 11, 12, 13, 16, and 17.
- FIG. 19 is a diagram for explaining the torque on-shoulder resistance ⁇ T in the embodiment.
- the present inventors have conducted various studies on the relationship between the metal pipe for oil wells and the fastening torque. As a result, the following findings were obtained.
- FIG. 1 is a diagram showing the relationship between the rotation speed of an oil well metal pipe and the torque when the oil well metal pipe having a shoulder portion is fastened.
- the metal seal portions interfere with each other at an appropriate surface pressure.
- the metal tube for an oil well can be highly airtight.
- the difference between the shouldering torque Ts and the yield torque Ty is referred to as a torque-on-shoulder resistance ⁇ T.
- the metal pipe for oil wells there is a metal pipe for oil wells which does not have a shoulder part and has a wedge type screw (Wedge Thread).
- Wedge Thread wedge type screw
- the relationship between the rotation speed and the torque of the metal pipe for oil wells is as shown in FIG. 1, as in the case of the metal pipe for oil wells having a shoulder portion.
- the wedge-shaped screw means a screw having the following structure.
- the width of the thread gradually narrows along the chord winding of the screw and the width of the thread groove gradually widens along the chord winding of the screw with the traveling direction of screwing of the pin.
- the width of the thread groove gradually narrows along the chord winding of the screw and the width of the thread gradually widens along the chord winding of the screw with the traveling direction of screwing of the box.
- shouldering torque Ts locking torque and shouldering torque are not distinguished and are referred to as shouldering torque Ts.
- shouldering torque Ts In the case of a metal pipe for an oil well having a wedge-shaped screw, as in the case of a metal pipe for an oil well having a shoulder portion, if the shouldering torque Ts is reached and then the screw is further tightened, the screw is tightened rapidly in proportion to the number of revolutions. The torque rises. That is, in the shouldering torque Ts, the interference between the metal pipes for oil wells increases sharply. Then, if the screws are further tightened, the fastening torque To is reached. When the tightening torque To is reached and then excessively screwed, the yield torque Ty is reached and a part of the pin and the box yields.
- a high fastening torque To is set for the metal pipe for oil wells with a large diameter.
- the fastening torque To is set high, a part of the pin and the box may yield before reaching the fastening torque To, causing plastic deformation.
- the torque-on-shoulder resistance ⁇ T is large, the screws can be further tightened after reaching the shouldering torque Ts. Therefore, if the torque on-shoulder resistance ⁇ T is large, even a metal pipe for an oil well with a large diameter can be fastened with a high torque. In this case, the metal pipe for the oil well is difficult to loosen.
- high high torque performance means that the torque on-shoulder resistance ⁇ T is large.
- the metal pipe for an oil well having a large diameter means a metal pipe for an oil well having an outer diameter of 254 mm (10 inches) or more.
- the shouldering torque Ts and the yield torque Ty exhibit similar behaviors. For example, when the friction coefficient on the surface of the metal tubular tubular goods for oil well is lowered in order to reduce the shouldering torque Ts, not only the shouldering torque Ts but also the yield torque Ty is lowered. In this case, a part of the pin or the box may yield before reaching the fastening torque To. Further, when the friction coefficient on the surface of the metal tube for oil wells is increased in order to increase the yield torque Ty, not only the yield torque Ty but also the shouldering torque Ts is increased. In this case, the shoulder portion may not come into contact even when the fastening torque To is reached.
- FIG. 2A is a diagram showing the relationship between the content of phthalocyanine copper in the resin film and the high torque performance.
- FIG. 2A was obtained from the results of Example 1 described later.
- a metal tube for an oil well having a so-called large diameter (outer diameter 273.05 mm (10.75 inches), wall thickness: 12.570 mm (0.495 inches)) was used.
- the horizontal axis of FIG. 2A shows the content (mass%) of phthalocyanine copper in the resin coating.
- the vertical axis of FIG. 2A indicates the torque on-shoulder resistance ⁇ T.
- the torque-on-shoulder resistance ⁇ T is a relative value compared with the torque-on-shoulder resistance ⁇ T when the dope defined in the API (American Petroleum Institute) standard Bull 5A2 (1998) is used.
- the white circles ( ⁇ ) indicate that the resin film contained phthalocyanine copper
- the black circles ( ⁇ ) indicate that the resin film did not contain phthalocyanine copper.
- the torque on-shoulder resistance ⁇ T increases as compared with the case where the resin film does not contain phthalocyanine copper. That is, if the resin film contains phthalocyanine copper, the high torque performance is enhanced. In this case, even a metal pipe for an oil well with a large diameter can be fastened with a high torque.
- FIG. 2B is a partially enlarged view showing the relationship between the content of phthalocyanine copper in the resin film and the high torque performance. If the content of phthalocyanine copper in the resin film is adjusted to 0.2% by mass or more with reference to FIG. 2B, the high torque performance of the metal tube for oil wells is further enhanced.
- a metal pipe for oil wells It has a tube body that includes a first end and a second end, The tube body is The pin formed at the first end and Including the box formed at the second end The pin is Includes pin contact surface including male thread The box is Includes box contact surface including female thread The metal tube for oil wells is further described. A resin coating containing a resin, a solid lubricating powder, and phthalocyanine copper is provided on at least one of the pin contact surface and the box contact surface. Metal pipe for oil wells.
- the metal tube for an oil well according to this embodiment has a resin film containing phthalocyanine copper. Therefore, even a metal pipe for an oil well with a large diameter can be fastened with a high torque.
- the metal pipe for oil wells according to this embodiment can also be applied to a metal pipe for oil wells having a normal to small diameter.
- the oil well metal pipe according to the present embodiment can be fastened with a necessary and sufficient torque even when applied to an oil well metal pipe having a normal to small diameter.
- the metal pipe for oil wells according to [1].
- the resin film is Contains 0.2-30.0% by weight of phthalocyanine copper, Metal pipe for oil wells.
- the metal pipe for oil wells has higher high torque performance.
- the resin film is With 0.2 to 30.0% by mass of phthalocyanine copper, With 60 to 90% by mass of the resin, Containing 1 to 30% by mass of the solid lubricating powder.
- the metal pipe for an oil well according to [2] or [3].
- the resin film is Contains 0.2-9.0 mass% phthalocyanine copper, Metal pipe for oil wells.
- the metal pipe for oil wells has high seizure resistance in addition to high torque performance.
- the metal pipe for an oil well according to any one of [1] to [7].
- the resin coating further Contains rust preventive pigments, Metal pipe for oil wells.
- the metal pipe for an oil well according to any one of [1] to [8]. At least one of the pin contact surface and the box contact surface is a surface that has been subjected to one or more treatments selected from the group consisting of blast treatment and pickling. Metal pipe for oil wells.
- the metal pipe for an oil well according to any one of [1] to [9].
- the resin is One or more selected from the group consisting of epoxy resin, phenol resin, acrylic resin, urethane resin, polyester resin, polyamideimide resin, polyamide resin, polyimide resin, and polyether ether ketone resin.
- Metal pipe for oil wells is One or more selected from the group consisting of epoxy resin, phenol resin, acrylic resin, urethane resin, polyester resin, polyamideimide resin, polyamide resin, polyimide resin, and polyether ether ketone resin.
- the metal pipe for an oil well according to any one of [1] to [10].
- the solid lubricating powder is Selected from the group consisting of graphite, zinc oxide, boron nitride, talc, molybdenum disulfide, tungsten disulfide, graphite fluoride, tin sulfide, bismuth sulfide, organic molybdenum, thiosulfate compound, and polytetrafluoroethylene 1. More than a seed, Metal pipe for oil wells.
- the metal pipe for an oil well according to any one of [1] to [11].
- the pin contact surface further includes a pin seal surface and a pin shoulder surface.
- the box contact surface further includes a box seal surface and a box shoulder surface.
- the present invention comprises a step of curing the applied composition to form a resin film.
- Metal country pipes for oil wells have a well-known configuration.
- Oil well metal pipes include T & C type oil well metal pipes and integral type oil well metal pipes.
- each type of metal pipe for oil wells will be described in detail.
- FIG. 3 is a block diagram showing an example of a metal pipe 1 for an oil well according to the present embodiment.
- FIG. 3 is a block diagram of a so-called T & C type (Threaded and Coupled) metal tube 1 for an oil well.
- the oil well metal tube 1 includes a tube body 10.
- the pipe body 10 extends in the direction of the pipe axis.
- the cross section of the tube body 10 perpendicular to the tube axis direction is circular.
- the tube body 10 includes a first end portion 10A and a second end portion 10B.
- the first end 10A is the opposite end of the second end 10B.
- the tube body 10 includes a pin tube body 11 and a coupling 12.
- the coupling 12 is attached to one end of the pin tube 11. More specifically, the coupling 12 is fastened to one end of the pin tube 11 with a screw.
- FIG. 4 is a partial cross-sectional view showing a cross section (longitudinal cross section) parallel to the pipe axis direction of the coupling 12 of the oil well metal pipe 1 shown in FIG.
- the tube body 10 includes a pin 40 and a box 50.
- the pin 40 is formed at the first end portion 10A of the tube body 10.
- the pin 40 is inserted into the box 50 of another oil well metal tube 1 (not shown) and fastened to the box 50 of the other oil well metal tube 1 by a screw.
- the box 50 is formed at the second end portion 10B of the pipe body 10. At the time of fastening, the pin 40 of the other metal well for oil well 1 is inserted into the box 50 and fastened to the pin 40 of the other metal well for oil well 1 with a screw.
- FIG. 5 is a cross-sectional view of the portion of the oil well metal pipe 1 shown in FIG. 4 in the vicinity of the pin 40, which is parallel to the pipe axis direction of the oil well metal pipe 1.
- the broken line portion in FIG. 5 shows the configuration of the box 50 of the other oil well metal pipe 1 when it is fastened to the other oil well metal pipe 1.
- the pin 40 includes a pin contact surface 400 on the outer peripheral surface of the first end 10A of the tube body 10.
- the pin contact surface 400 is screwed into the box 50 of the other oil well metal pipe 1 at the time of fastening with the other oil well metal pipe 1, and comes into contact with the box contact surface 500 (described later) of the box 50.
- the pin contact surface 400 includes at least a male screw portion 41 formed on the outer peripheral surface of the first end portion 10A.
- the pin contact surface 400 may further include a pin seal surface 42 and a pin shoulder surface 43.
- the pin shoulder surface 43 is arranged on the tip surface of the first end portion 10A, and the pin seal surface 42 is located on the tip end side of the first end portion 10A of the outer peripheral surface of the first end portion 10A with respect to the male screw portion 41.
- the pin seal surface 42 is arranged between the male screw portion 41 and the pin shoulder surface 43.
- the pin seal surface 42 is provided in a tapered shape. Specifically, the outer diameter of the pin seal surface 42 gradually decreases from the male screw portion 41 toward the pin shoulder surface 43 in the longitudinal direction (pipe axis direction) of the first end portion 10A.
- the pin seal surface 42 comes into contact with the box seal surface 52 (described later) of the box 50 of the other oil well metal pipe 1. More specifically, at the time of fastening, the pin 40 is inserted into the box 50 of another oil well metal tube 1, so that the pin seal surface 42 comes into contact with the box seal surface 52. Then, the pin 40 is further screwed into the box 50 of the other oil well metal pipe 1, so that the pin seal surface 42 comes into close contact with the box seal surface 52. As a result, at the time of fastening, the pin seal surface 42 is in close contact with the box seal surface 52 to form a seal based on metal-metal contact. Therefore, the airtightness can be improved in the metal pipes 1 for oil wells fastened to each other.
- the pin shoulder surface 43 is arranged on the tip surface of the first end portion 10A. That is, in the pin 40 shown in FIG. 5, the male screw portion 41, the pin seal surface 42, and the pin shoulder surface 43 are arranged in this order from the center of the pipe body 10 toward the first end portion 10A.
- the pin shoulder surface 43 faces and contacts the box shoulder surface 53 (described later) of the box 50 of the other oil well metal pipe 1. More specifically, at the time of fastening, the pin 40 is inserted into the box 50 of the other metal tube 1 for oil wells, so that the pin shoulder surface 43 comes into contact with the box shoulder surface 53. As a result, a high torque can be obtained at the time of fastening. Further, the positional relationship between the pin 40 and the box 50 in the fastened state can be stabilized.
- the pin contact surface 400 of the pin 40 includes at least a male screw portion 41. That is, the pin contact surface 400 may include the male screw portion 41 and may not include the pin seal surface 42 and the pin shoulder surface 43.
- the pin contact surface 400 includes a male screw portion 41 and a pin shoulder surface 43, and may not include a pin seal surface 42.
- the pin contact surface 400 includes a male screw portion 41 and a pin seal surface 42, and may not include a pin shoulder surface 43.
- FIG. 6 is a cross-sectional view of the portion of the oil well metal pipe 1 in the vicinity of the box 50 shown in FIG. 4 parallel to the pipe axis direction of the oil well metal pipe 1.
- the broken line portion in FIG. 6 shows the configuration of the pin 40 of the other oil well metal pipe 1 when it is fastened to the other oil well metal pipe 1.
- the box 50 includes a box contact surface 500 on the inner peripheral surface of the second end 10B of the tube body 10. At the time of fastening to the other oil well metal tube 1, the box contact surface 500 is screwed into the pin 40 of the other oil well metal tube 1 and comes into contact with the pin contact surface 400 of the pin 40.
- the box contact surface 500 includes at least a female screw portion 51 formed on the inner peripheral surface of the second end portion 10B. At the time of fastening, the female threaded portion 51 meshes with the male threaded portion 41 of the pin 40 of the other metal well for oil well 1.
- the box contact surface 500 may further include a box seal surface 52 and a box shoulder surface 53.
- the box seal surface 52 is arranged on the pipe body 10 side of the inner peripheral surface of the second end portion 10B with respect to the female thread portion 51. That is, the box seal surface 52 is arranged between the female screw portion 51 and the box shoulder surface 53.
- the box seal surface 52 is provided in a tapered shape. Specifically, the inner diameter of the box seal surface 52 gradually decreases from the female thread portion 51 toward the box shoulder surface 53 in the longitudinal direction (pipe axis direction) of the second end portion 10B.
- the box seal surface 52 comes into contact with the pin seal surface 42 of the pin 40 of the other oil well metal pipe 1. More specifically, at the time of fastening, the box seal surface 52 comes into contact with the pin seal surface 42 when the pin 40 of the other oil well metal pipe 1 is screwed into the box 50, and further screwed into the box seal surface. 52 is in close contact with the pin seal surface 42. As a result, at the time of fastening, the box seal surface 52 is in close contact with the pin seal surface 42 to form a seal based on metal-metal contact. Therefore, the airtightness can be improved in the metal pipes 1 for oil wells fastened to each other.
- the box shoulder surface 53 is arranged on the pipe body 10 side with respect to the box seal surface 52. That is, in the box 50, the box shoulder surface 53, the box seal surface 52, and the female screw portion 51 are arranged in this order from the center of the pipe body 10 toward the tip of the second end portion 10B.
- the box shoulder surface 53 faces and contacts the pin shoulder surface 43 of the pin 40 of the other oil well metal pipe 1. More specifically, at the time of fastening, the box shoulder surface 53 comes into contact with the pin shoulder surface 43 by inserting the pin 40 of another metal tube 1 for an oil well into the box 50. As a result, a high torque can be obtained at the time of fastening. Further, the positional relationship between the pin 40 and the box 50 in the fastened state can be stabilized.
- the box contact surface 500 includes at least the female thread portion 51.
- the female threaded portion 51 of the box contact surface 500 of the box 50 corresponds to the male threaded portion 41 of the pin contact surface 400 of the pin 40 and comes into contact with the male threaded portion 41.
- the box seal surface 52 corresponds to the pin seal surface 42 and comes into contact with the pin seal surface 42.
- the box shoulder surface 53 corresponds to the pin shoulder surface 43 and comes into contact with the pin shoulder surface 43.
- the box contact surface 500 includes the female screw portion 51 and does not include the box seal surface 52 and the box shoulder surface 53.
- the box contact surface 500 includes the female screw portion 51 and the box shoulder surface 53 and does not include the box seal surface 52.
- the box contact surface 500 includes the female screw portion 51 and the box seal surface 52 and does not include the box shoulder surface 53.
- the pin contact surface 400 may include a plurality of male screw portions 41, may include a plurality of pin seal surfaces 42, or may include a plurality of pin shoulder surfaces 43.
- the pin shoulder surface 43, the pin seal surface 42, the male screw portion 41, the pin seal surface 42, the pin shoulder surface 43, and the pin seal surface toward the center of the tube body 10 from the tip of the first end portion 10A. 42 and the male screw portion 41 may be arranged in this order.
- the female thread portion 51, the box seal surface 52, the box shoulder surface 53, the box seal surface 52, and the female thread portion are directed from the tip of the second end portion 10B toward the center of the pipe body 10. 51, the box seal surface 52, and the box shoulder surface 53 are arranged in this order.
- the pin 40 includes a male screw portion 41, a pin seal surface 42, and a pin shoulder surface 43
- a box 50 includes a female screw portion 51, a box seal surface 52, and a box shoulder surface 53, so-called.
- Premium joints are illustrated.
- the pin 40 may include the male threaded portion 41 and may not include the pin seal surface 42 and the pin shoulder surface 43.
- the box 50 includes the female threaded portion 51 and does not include the box seal surface 52 and the box shoulder surface 53.
- the pin 40 includes the male threaded portion 41 and does not include the pin seal surface 42 and the pin shoulder surface 43
- the box 50 includes the female threaded portion 51 and does not include the box seal surface 52 and the box shoulder surface 53. It is a figure which shows an example of the metal pipe 1 for an oil well.
- the oil well metal tube 1 shown in FIGS. 3, 4 and 7 is a so-called T & C type oil well metal tube 1 in which the tube body 10 includes a pin tube body 11 and a coupling 12.
- the oil well metal tube 1 of the present embodiment may be an integral type instead of a T & C type.
- FIG. 8 is a configuration diagram of an integral type metal tube 1 for an oil well according to the present embodiment.
- the integral type metal well tube 1 includes a tube body 10.
- the tube body 10 includes a first end portion 10A and a second end portion 10B.
- the first end portion 10A is arranged on the opposite side of the second end portion 10B.
- the tube body 10 includes a pin tube body 11 and a coupling 12. That is, in the T & C type oil well metal tube 1, the tube body 10 is configured by fastening two separate members (pin tube body 11 and coupling 12).
- the pipe body 10 is integrally formed.
- the pin 40 is formed at the first end portion 10A of the pipe body 10. At the time of fastening, the pin 40 is inserted into and screwed into the box 50 of the other integral type oil well metal tube 1 and fastened to the box 50 of the other integral type oil well metal tube 1.
- the box 50 is formed at the second end portion 10B of the pipe body 10. At the time of fastening, the pin 40 of the other integral type oil well metal tube 1 is inserted into the box 50 and screwed into the box 50, and is fastened to the pin 40 of the other integral type oil well metal tube 1.
- the configuration of the pin 40 of the integral type oil well metal tube 1 is the same as the configuration of the pin 40 of the T & C type oil well metal tube 1 shown in FIG.
- the configuration of the box 50 of the integral type oil well metal tube 1 is the same as the configuration of the box 50 of the T & C type oil well metal tube 1 shown in FIG.
- the pin shoulder surface 43, the pin seal surface 42, and the male screw portion 41 are arranged in this order from the tip of the first end portion 10A toward the center of the tube main body 10. Therefore, in the box 50, the female screw portion 51, the box seal surface 52, and the box shoulder surface 53 are arranged in this order from the tip of the second end portion 10B toward the center of the pipe body 10.
- the pin contact surface 400 of the pin 40 of the integral type oil country tubular goods 1 should include at least the male thread portion 41. good.
- the box contact surface 500 of the box 50 of the T & C type oil well metal tube 1 should include at least the female thread portion 51. good.
- the oil well metal tube 1 of the present embodiment may be a T & C type or an integral type.
- the oil well metal tube 1 according to the present embodiment includes a resin coating 100 on at least one of a pin contact surface 400 and a box contact surface 500.
- FIG. 9 is an enlarged view of the pin contact surface 400 shown in FIG.
- FIG. 10 is an enlarged view of the box contact surface 500 shown in FIG.
- the oil well metal tube 1 according to the present embodiment may be provided with a resin coating 100 on both the pin contact surface 400 and the box contact surface 500.
- the oil well metal tube 1 according to the present embodiment may be provided with the resin coating 100 only on one of the pin contact surface 400 or the box contact surface 500. For example, as shown in FIG.
- the oil well metal tube 1 includes the resin coating 100 on the pin contact surface 400 and / or on the box contact surface 500.
- the resin coating 100 is a solid coating containing a resin, a solid lubricating powder, and phthalocyanine copper.
- the resin and the solid lubricating powder can be selected independently.
- the resin, the solid lubricating powder, and the phthalocyanine copper contained in the resin coating 100 according to the present embodiment will be described in detail.
- the resin contained in the resin film 100 according to the present embodiment is not particularly limited. However, when the metal pipe 1 for an oil well is fastened, the surface of the resin coating 100 is scraped to generate wear debris. Therefore, in order to stably obtain the wear resistance (coating life) of the resin coating 100 and the high torque performance, it is preferable to use a resin having a high adhesion to the substrate and an appropriate hardness. Resins having high adhesion to the substrate and having appropriate hardness are, for example, from epoxy resin, phenol resin, acrylic resin, urethane resin, polyester resin, polyamideimide resin, polyamide resin, polyimide resin, and polyether ether ketone resin. It is one or more species selected from the group of plastics.
- the resin is one or two selected from the group consisting of epoxy resin and acrylic resin.
- the content of the resin in the resin film 100 is, for example, 60 to 90% by mass. In this case, the moldability, seizure resistance, and high torque performance of the resin film 100 can be improved more stably.
- the lower limit of the resin content is preferably 62% by mass, more preferably 63% by mass, and even more preferably 65% by mass.
- the upper limit of the resin content is preferably 88% by mass, more preferably 86% by mass.
- Solid lubricating powder The solid lubricating powder contained in the resin coating 100 according to the present embodiment is not particularly limited. Solid lubricating powders are made from, for example, graphite, zinc oxide, boron nitride, talc, molybdenum disulfide, tungsten disulfide, graphite fluoride, tin sulfide, bismuth sulfide, organic molybdenum, thiosulfate compounds, and polytetrafluoroethylene. One or more species selected from the group of
- the solid lubricating powder is one or more selected from the group consisting of graphite, polytetrafluoroethylene, and molybdenum disulfide. More preferably, the solid lubricating powder is polytetrafluoroethylene.
- the content of the solid lubricating powder in the resin coating 100 is, for example, 1 to 30% by mass. In this case, the moldability and seizure resistance of the resin film 100 can be improved more stably.
- the lower limit of the content of the solid lubricating powder is preferably 2% by mass, more preferably 5% by mass.
- the upper limit of the content of the solid lubricating powder is preferably 25% by mass, more preferably 20% by mass.
- the resin coating 100 according to the present embodiment contains phthalocyanine copper.
- Phthalocyanine copper is the most important substance for exhibiting high torque performance in the metal pipe 1 for oil wells according to the present embodiment.
- Phthalocyanine Copper is a kind of phthalocyanine complex in which phthalocyanine (C 32 H 18 N 8 ) is coordinated to copper ion (Cu 2+ ). The chemical formula of phthalocyanine copper is shown below.
- the content of phthalocyanine copper in the resin film 100 according to this embodiment is not particularly limited. That is, if the resin film 100 contains even a small amount of phthalocyanine copper, the effect of enhancing the high torque performance of the metal tube 1 for oil wells can be obtained to some extent.
- the lower limit of the content of phthalocyanine copper in the resin film 100 may be 0.1% by mass.
- the lower limit of the content of phthalocyanine copper in the resin coating 100 is preferably 0.1% by mass, more preferably 0.2% by mass, and further preferably 0.4% by mass. be.
- the content of phthalocyanine copper in the resin coating 100 according to the present embodiment is 30.0% by mass or less, the dispersibility of phthalocyanine copper is enhanced. Therefore, the preferable upper limit of the content of phthalocyanine copper in the resin film 100 is 30.0% by mass. Further, when the content of phthalocyanine copper in the resin coating 100 according to the present embodiment is 9.0% by mass or less, the metal tube 1 for an oil well has not only high torque performance but also seizure resistance. Therefore, the upper limit of the content of phthalocyanine copper in the resin film 100 may be 9.0% by mass.
- the upper limit of the content of phthalocyanine copper in the resin coating 100 according to the present embodiment is preferably 30.0% by mass, more preferably 14.0% by mass, and further preferably 12.0% by mass. Yes, more preferably 10.0% by mass, still more preferably 9.0% by mass, still more preferably 6.0% by mass.
- Table 1 shows the content of phthalocyanine copper in the resin film 100 and the results of the Bowden test, which is an index of seizure resistance. Table 1 is a partial excerpt of the results of Example 2 described later.
- Example 2 a resin coating 100 containing phthalocyanine copper was formed on the surface of the steel sheet of each test number at the content shown in Table 1. Further, a Bowden test was carried out using the steel sheets of each test number on which the resin film 100 was formed. In the Bowden test, a steel ball was slid on the surface of the resin coating 100 of the steel plate of each test number to determine the coefficient of friction. Table 1 shows the content of phthalocyanine copper in the resin coating 100 of each test number and the number of slides until the friction coefficient exceeds 0.3. It should be noted that the larger the number of slides until the friction coefficient exceeds 0.3, the higher the seizure resistance.
- the resin coating 100 according to the present embodiment may further contain components other than those described above.
- the other component is, for example, one or more selected from the group consisting of rust preventives, preservatives, and antioxidants.
- the rust inhibitor is, for example, one or more selected from the group consisting of aluminum tripolyphosphate, aluminum phosphite, and calcium ion exchange silica.
- a commercially available water repellent may be used as the rust preventive.
- the resin coating 100 may be a single layer or may include a plurality of layers. "Containing a plurality of layers” means a state in which two or more layers of the resin coating 100 are laminated in the radial direction of the metal tube 1 for an oil well. By repeating the application and curing of the composition for forming the resin film 100, the resin film 100 can be formed by laminating two or more layers.
- the resin coating 100 may be formed directly on at least one of the pin contact surface 400 and the box contact surface 500, and the surface treatment described later may be performed on the pin contact surface 400 and / or the box contact surface 500. It may be formed.
- the resin coating 100 contains a plurality of layers
- any one of the resin coatings 100 may contain each component within the above range, and all of the plurality of resin coatings 100 contain each component within the above range. You may.
- the resin coating 100 includes a rust-preventive resin coating.
- the rust-preventive resin coating has an arbitrary configuration. That is, the rust-preventive resin film does not have to be formed in the oil well metal pipe 1 according to the present embodiment.
- the rust preventive resin coating will be described in detail.
- the oil well metal tube 1 may further include a rust-preventive resin film in the resin film 100 formed on at least one of the pin contact surface 400 and the box contact surface 500.
- the rust-preventive resin film contains a rust-preventive pigment and an acrylic silicone resin.
- the rust-preventive pigment is, for example, one or more selected from the group consisting of aluminum tripolyphosphate, aluminum phosphite, zinc rich primer (JIS K5552 (2010)) and mica-like iron oxide.
- the acrylic silicone resin a commercially available acrylic silicone resin can be used.
- the commercially available acrylic silicone resin is, for example, acrylic silicone resin acridic manufactured by DIC Corporation.
- the content of the rust-preventive pigment in the rust-preventive resin film is, for example, 5 to 30% by mass.
- the content of the acrylic silicone resin in the rust-preventive resin film is, for example, 50 to 80% by mass.
- the rust-preventive resin film may contain other components in addition to the rust-preventive pigment and the acrylic silicone resin.
- the other component is, for example, one or more selected from the group consisting of pigments, antifoaming agents, leveling agents and fibrous fillers.
- the content of other components in the rust-preventive resin coating is, for example, 0 to 20% by mass in total.
- the rust preventive resin film is included in the resin film 100.
- FIG. 11 is an enlarged view of the pin contact surface 400 according to the present embodiment different from that of FIG.
- the oil well metal tube 1 includes a rust-preventive resin film 70 and an upper layer 60 of the resin film 100 in a resin film 100 formed on the pin contact surface 400.
- the upper layer 60 of the resin film 100 contains a resin, a solid lubricating powder, and phthalocyanine copper
- the rust-preventive resin film 70 which is the lower layer of the resin film 100, contains a rust-preventive pigment and an acrylic silicon resin. do.
- the oil well metal tube 1 may include a rust-preventive resin film 70 in the resin film 100 formed on the box contact surface 500.
- the rust-preventive resin coating 70 is also included only in the resin coating 100 formed on the pin contact surface 400, and may not be included in the resin coating 100 formed on the box contact surface 500.
- the rust-preventive resin coating 70 may not be further included in the resin coating 100 formed on the pin contact surface 400, but may be included only in the resin coating 100 formed on the box contact surface 500.
- the rust-preventive resin coating 70 may be further contained in both the resin coating 100 formed on the pin contact surface 400 and the resin coating 100 formed on the box contact surface 500.
- the rust-preventive resin film 70 may be contained in the resin film 100 formed on the plating layer described later, or may be contained in the resin film 100 formed on the chemical conversion film described later. good. That is, in the present embodiment, the rust preventive resin coating 70 may be formed on the pin contact surface 400, on the box contact surface 500, or on the plating layer described later. It may be formed on a chemical conversion film described later.
- the resin coating 100 may be arranged as the outermost layer on the pin contact surface 400 and / or on the box contact surface 500. At the time of fastening the metal pipe 1 for an oil well, a liquid lubricant may be further applied on the resin film 100.
- the thickness of the resin film 100 is not particularly limited.
- the thickness of the resin coating 100 is, for example, 1 to 100 ⁇ m. In this case, the high torque performance of the oil well metal pipe 1 can be improved more stably.
- the lower limit of the thickness of the resin coating 100 is preferably 2 ⁇ m, more preferably 5 ⁇ m, and even more preferably 10 ⁇ m.
- the upper limit of the thickness of the resin film 100 is preferably 80 ⁇ m, more preferably 70 ⁇ m, still more preferably 60 ⁇ m, still more preferably 50 ⁇ m.
- the thickness of the resin film 100 is measured by the following method.
- the probe of the electromagnetic induction type film thickness measuring instrument is brought into contact with the pin contact surface 400 or the box contact surface 500 on which the resin film 100 is formed.
- the probe has an electromagnet, and when a magnetic material is brought close to it, electromagnetic induction occurs, and its voltage changes depending on the distance between the probe and the magnetic material.
- the thickness of the resin coating 100 is obtained from the change in the amount of voltage.
- the arithmetic mean of the measurement results at 12 points is defined as the thickness of the resin coating 100.
- the resin coating 100 may be formed directly on the pin contact surface 400 or the box contact surface 500 in contact with the pin contact surface 400 or the box contact surface 500.
- the oil well metal tube 1 may further include another coating between the pin contact surface 400 or the box contact surface 500 and the resin coating 100.
- the other coating is, for example, one or more coatings selected from the group consisting of a plating layer and a chemical conversion coating.
- the oil well metal tube 1 according to the present embodiment may further include a plating layer between at least one of the pin contact surface 400 and the box contact surface 500 and the resin coating 100.
- the plating layer has an arbitrary structure. That is, the plating layer does not have to be formed in the metal tube 1 for oil wells according to the present embodiment.
- FIG. 12 is an enlarged view of the pin contact surface 400 according to the present embodiment, which is different from FIGS. 9 and 11.
- the plating layer 80 is arranged between the pin contact surface 400 and the resin coating 100.
- the plating layer 80 is formed on the pin contact surface 400
- the resin coating 100 is formed on the plating layer 80.
- the arrangement of the plating layer 80 is not limited to FIG.
- the plating layer 80 may be arranged between the box contact surface 500 and the resin coating 100.
- the plating layer 80 may be arranged between the pin contact surface 400 and the resin coating 100, and neither the resin coating 100 nor the plating layer 80 may be arranged on the box contact surface 500.
- the plating layer 80 may be arranged between the pin contact surface 400 and the resin coating 100, and the plating layer 80 may be arranged between the box contact surface 500 and the resin coating 100.
- FIG. 13 is an enlarged view of the pin contact surface 400 according to the present embodiment, which is different from FIGS. 9, 11 and 12.
- the plating layer 80 may be arranged between the pin contact surface 400 and the resin coating 100, and the resin coating 100 may include the rust preventive resin coating 70 and the upper layer 60 of the resin coating 100. ..
- the type of the plating layer 80 is not particularly limited.
- the plating layer 80 is selected from the group consisting of, for example, a Zn plating layer, a Ni plating layer, a Cu plating layer, a Zn—Ni alloy plating layer, a Zn—Co alloy plating layer, and a Ni—W alloy plating layer.
- the chemical composition of the Zn—Ni alloy plating layer is, for example, 10 to 20% by mass of Ni, and the balance is Zn and impurities.
- the chemical composition of the Cu plating layer comprises, for example, Cu and impurities.
- the seizure resistance of the oil well metal tube 1 is further enhanced.
- FIG. 14 is a diagram showing the relationship between the plating layer 80, the content of phthalocyanine copper, and the result of the Bowden test, which is an index of seizure resistance.
- FIG. 14 was obtained from Example 2 described later.
- the horizontal axis of FIG. 14 shows the content of phthalocyanine copper in the resin film 100.
- the vertical axis of FIG. 14 shows the number of slides until the friction coefficient exceeds 0.3.
- Example 2 a steel ball was slid on the surface of the steel plate on which the plating layer 80 and / or the resin coating 100 was formed, and the number of sliding times until the friction coefficient exceeded 0.3 was measured. The greater the number of slides until the friction coefficient exceeds 0.3, the higher the seizure resistance.
- Example 2 a steel ball was slid on the surface of the steel plate on which the plating layer 80 and / or the resin coating 100 was formed, and the number of sliding times until the friction coefficient exceeded 0.3 was measured. The greater the number of slides until the friction coefficient exceeds 0.3
- white circles ( ⁇ ) indicate that the plating layer 80 was not formed on the surface of the steel sheet, but only the resin coating 100 was formed.
- square marks ( ⁇ ) indicate that a Zn—Ni alloy plating layer was formed on the surface of the steel sheet, and a resin film 100 was formed on the Zn—Ni alloy plating layer.
- the oil well metal pipe 1 provided with the Zn—Ni alloy plating layer slides until the friction coefficient exceeds 0.3 as compared with the oil well metal pipe 1 not provided with the plating layer 80. There are many movements. As described above, the oil well metal tube 1 in which the plating layer 80 is formed on the pin contact surface 400 and / or the box contact surface 500 is further enhanced in seizure resistance.
- the thickness of the plating layer 80 is not particularly limited.
- the thickness of the plating layer 80 is, for example, 1 to 30 ⁇ m. In this case, the seizure resistance of the oil well metal pipe 1 can be improved more stably.
- the lower limit of the thickness of the plating layer 80 is preferably 2 ⁇ m, more preferably 3 ⁇ m, and even more preferably 4 ⁇ m.
- the upper limit of the thickness of the plating layer 80 is preferably 20 ⁇ m, more preferably 10 ⁇ m.
- the thickness of the plating layer 80 is measured by the following method.
- the probe of the electromagnetic induction type film thickness measuring device is brought into contact with the pin contact surface 400 or the box contact surface 500 on which the plating layer 80 is formed.
- the probe is contacted at the portion of the pin contact surface 400 or the box contact surface 500 from which the resin coating 100 has been removed.
- the probe has an electromagnet, and when a magnetic material is brought close to it, electromagnetic induction occurs, and its voltage changes depending on the distance between the probe and the magnetic material.
- the thickness of the plating layer 80 is obtained from the change in the amount of voltage.
- the oil well metal tube 1 according to the present embodiment may further include a chemical conversion film between at least one of the pin contact surface 400 and the box contact surface 500 and the resin film 100.
- the chemical conversion film has an arbitrary structure. That is, the chemical conversion film does not have to be formed in the metal tube 1 for oil wells according to the present embodiment.
- FIG. 15 is an enlarged view of the box contact surface 500 according to the present embodiment, which is different from FIG. 10.
- the chemical conversion coating 90 is arranged between the box contact surface 500 and the resin coating 100.
- the chemical conversion film 90 is formed on the box contact surface 500
- the resin film 100 is formed on the chemical conversion film 90.
- the arrangement of the chemical conversion coating 90 is not limited to FIG.
- the chemical conversion coating 90 may be arranged between the pin contact surface 400 and the resin coating 100, and neither the resin coating 100 nor the chemical conversion coating 90 may be arranged on the box contact surface 500.
- the chemical conversion coating 90 may be arranged between the pin contact surface 400 and the resin coating 100, and the chemical conversion coating 90 may be further arranged between the box contact surface 500 and the resin coating 100.
- FIG. 16 is an enlarged view of the pin contact surface 400 according to the present embodiment, which is different from FIGS. 9, 11, 12, and 13.
- the chemical conversion film 90 may be arranged between the pin contact surface 400 and the resin film 100, and the resin film 100 may include the rust preventive resin film 70 and the upper layer 60 of the resin film 100. ..
- the pin contact surface 400 and the box contact surface 500 according to the present embodiment may further include both the plating layer 80 and the chemical conversion coating 90.
- FIG. 17 is an enlarged view of the pin contact surface 400 according to the present embodiment, which is different from FIGS. 9, 11, 12, 13, and 16.
- the plating layer 80 is arranged on the pin contact surface 400
- the chemical conversion coating 90 is arranged on the plating layer 80
- the resin coating 100 is arranged on the chemical conversion coating 90. That is, when the plating layer 80 is provided, the oil well metal tube 1 includes a chemical conversion coating 90 between the plating layer 80 and the resin coating 100.
- the arrangement of the plating layer 80 and the chemical conversion coating 90 in the metal tube 1 for oil wells according to the present embodiment is not limited to FIG. 17, but the plating layer 80 and the chemical conversion coating 90 are formed between the pin contact surface 400 and the resin coating 100.
- the chemical conversion coating 90 may be arranged on the plating layer 80, and the resin coating 100 may be arranged on the chemical conversion coating 90.
- the chemical conversion coating 90 may be arranged on the pin contact surface 400 and the resin coating 100 and the resin coating 100 may be arranged on the chemical conversion coating 90. ..
- the chemical conversion coating 90 is arranged on the plating layer 80 and the resin coating 100 is arranged on the chemical conversion coating 90. May be done.
- the chemical coating 90 may be arranged on the box contact surface 500, and the resin coating 100 may be arranged on the chemical coating 90. ..
- FIG. 18 is an enlarged view of the pin contact surface 400 according to the present embodiment, which is different from FIGS. 9, 11, 12, 13, 16 and 17.
- the plating layer 80 is arranged on the pin contact surface 400
- the chemical conversion film 90 is arranged on the plating layer 80
- the resin film 100 is arranged on the chemical conversion film 90
- the resin film 100 is rust-proof.
- the resin film 70 and the upper layer 60 of the resin film 100 may be included.
- the type of the chemical conversion coating 90 is not particularly limited.
- the chemical conversion coating 90 is selected from the group consisting of, for example, a phosphate chemical conversion coating, a oxalate chemical conversion coating, a boronic acid chemical conversion coating, and a chromate coating. From the viewpoint of the adhesion of the resin film 100, a phosphate chemical conversion film is preferable.
- the phosphate is one or more selected from the group consisting of, for example, manganese phosphate, zinc phosphate, iron manganese phosphate, or zinc calcium phosphate.
- the chemical conversion coating 90 may be a chromate coating.
- the chromate film may be formed by a well-known method.
- the chromate coating preferably does not contain hexavalent chromium.
- the seizure resistance of the oil well metal tube 1 is further enhanced.
- the chemical film 90 enhances the adhesion of the resin film 100 on the chemical film 90 by the anchor effect.
- the seizure resistance of the metal pipe 1 for oil wells is enhanced.
- the oil well metal tube 1 in which the chemical conversion coating 90 is formed on the pin contact surface 400 and / or the box contact surface 500 is further enhanced in seizure resistance.
- the oil well metal tube 1 of the present embodiment may be provided with the resin coating 100 on at least one of the pin contact surface 400 and the box contact surface 500.
- the arrangement of the plating layer 80, the chemical conversion film 90, and the rust preventive resin film 70 may be the same or different on the pin contact surface 400 and the box contact surface 500.
- the oil well metal tube 1 may be further provided with another coating, if necessary.
- the pin contact surface 400 and the box contact surface 500 may be a surface that has been subjected to a base treatment. That is, in the present embodiment, the surface treatment is an arbitrary step, and neither the pin contact surface 400 nor the box contact surface 500 may be a surface that has been subjected to the surface treatment.
- the substrate treatment is, for example, one or more selected from the group consisting of blasting and pickling. If the surface treatment is applied, the surface roughness of the pin contact surface 400 and / or the box contact surface 500 is increased. Therefore, the adhesion of the resin coating 100, the plating layer 80 and / or the chemical conversion coating 90 formed on the resin coating 100 is enhanced. As a result, the seizure resistance of the metal pipe 1 for oil wells is enhanced.
- the chemical composition of the pipe body 10 of the metal tube 1 for oil wells according to the present embodiment is not particularly limited.
- the feature of the metal tube 1 for oil wells of this embodiment is the resin coating 100. Therefore, in the present embodiment, the steel type of the pipe body 10 of the metal pipe 1 for oil wells is not particularly limited.
- the pipe body 10 may be formed of, for example, carbon steel, stainless steel, an alloy, or the like. That is, the metal pipe for an oil well may be a steel pipe made of an Fe-based alloy or an alloy pipe typified by a Ni-based alloy pipe.
- the steel pipe is, for example, a low alloy steel pipe, a martensitic stainless steel pipe, a duplex stainless steel pipe, or the like.
- high alloy steels such as Ni-based alloys and two-phase stainless steels containing alloying elements such as Cr, Ni and Mo have high corrosion resistance. Therefore, if these high alloy steels are used as the pipe body 10, excellent corrosion resistance can be obtained in a corrosive environment containing hydrogen sulfide, carbon dioxide, and the like.
- the method for manufacturing the metal tube 1 for an oil well includes a preparation step, a coating step, and a curing step.
- the curing step is carried out after the coating step.
- a metal tubular goods 1 for an oil well is prepared, which comprises a pipe body 10 including a pin 40 including a pin contact surface 400 including a male screw portion 41 and a box 50 including a box contact surface 500 including a female screw portion 51.
- the metal tubular goods 1 for oil wells according to the present embodiment has a well-known configuration. That is, in the preparation step, the metal tube 1 for an oil well having a well-known structure may be prepared.
- a composition containing a resin, a solid lubricating powder and phthalocyanine copper is applied onto at least one of the pin contact surface 400 and the box contact surface 500.
- the composition is a composition for forming the above-mentioned resin film 100.
- the composition contains a resin, a solid lubricating powder and phthalocyanine copper.
- the composition of the composition for forming the resin film 100 excluding the solvent is the same as the composition of the resin film 100 described above.
- the solvent-free composition can be produced, for example, by heating the resin to a molten state, adding solid lubricating powder and phthalocyanine copper, and kneading.
- a powder mixture in which all the components are mixed in the form of powder may be used as a composition.
- the solvent-type composition can be produced, for example, by dissolving or dispersing a resin, a solid lubricating powder and phthalocyanine copper in a solvent and mixing them.
- the solvent is, for example, water, alcohol, and an organic solvent.
- the solvent may contain trace amounts of surfactant.
- the ratio of the solvent is not particularly limited. The ratio of the solvent may be adjusted so that the composition has an appropriate viscosity depending on the coating method.
- the ratio of the solvent is, for example, 40 to 60% by mass when the total of all the components other than the solvent is 100% by mass.
- the method of applying the composition on the pin contact surface 400 and / or the box contact surface 500 is not particularly limited, and a well-known method may be used.
- the composition can be applied, for example, onto the pin contact surface 400 and / or the box contact surface 500 using a hot melt method.
- the hot melt method the composition is heated to melt the resin and bring it into a low-viscosity fluid state.
- the fluidized composition is sprayed from a spray gun having a temperature retention function.
- the method of applying the composition on the pin contact surface 400 and / or the box contact surface 500 may be brush coating, dipping or the like instead of spray coating.
- the heating temperature of the composition is preferably 10 to 50 ° C. higher than the melting point of the resin.
- the composition in a solution state can be applied onto the pin contact surface 400 and / or the box contact surface 500 by spraying.
- the viscosity of the composition is adjusted so that it can be spray-applied in an environment of normal temperature and pressure.
- the method of applying the composition on the pin contact surface 400 and / or the box contact surface 500 may be brush coating, dipping or the like instead of spray coating.
- the applied composition is cured to form the resin film 100.
- the cooling method is not particularly limited, and a well-known method may be used.
- the cooling method is, for example, atmospheric cooling and air cooling.
- the drying method is not particularly limited, and a well-known method may be used.
- the drying method is, for example, natural drying, low temperature blast drying and vacuum drying.
- the resin is a thermosetting resin
- the composition may be cured by a thermosetting treatment to form a solid resin film 100.
- the oil well metal tube 1 of the present embodiment is manufactured by the above manufacturing process.
- the method for manufacturing the metal pipe 1 for an oil well of the present embodiment may further include any one or more of a plating layer forming step, a chemical conversion treatment step, a rust preventive resin film forming step, and a base treatment step. All of these steps are arbitrary steps. Therefore, these steps do not have to be performed.
- the method for manufacturing a metal tube 1 for an oil well may further include a plating layer forming step before the coating step.
- the plating layer 80 is formed on at least one of the pin contact surface 400 and the box contact surface 500.
- the method for forming the plating layer 80 is not particularly limited, and a well-known method may be used.
- the plating layer 80 may be formed by electrolytic plating or electroless plating.
- the plating bath contains zinc ions and nickel ions.
- the composition of the plating bath preferably contains zinc ions: 1 to 100 g / L and nickel ions: 1 to 50 g / L.
- the conditions for electrolytic plating are, for example, plating bath pH: 1 to 10, plating bath temperature: 20 to 60 ° C., current density: 1 to 100 A / dm 2 , and treatment time: 0.1 to 50 minutes.
- the Cu plating layer is formed by electrolytic plating, it can be carried out by a well-known method.
- the method for manufacturing a metal tube 1 for an oil well may further include a chemical conversion treatment step before the coating step.
- a chemical conversion coating 90 is formed on at least one of the pin contact surface 400 and the box contact surface 500.
- the method of chemical conversion treatment is not particularly limited, and a well-known method may be used.
- the chemical conversion treatment is selected from the group consisting of, for example, a phosphate chemical conversion treatment, a oxalate chemical conversion treatment, a boron chemical conversion treatment, and a chromate treatment.
- As the treatment liquid for the chemical conversion treatment an acidic phosphate chemical conversion treatment liquid for a general galvanized material can be used.
- a zinc phosphate-based chemical conversion treatment containing 1 to 150 g / L of phosphate ion, 3 to 70 g / L of zinc ion, 1 to 100 g / L of nitrate ion, and 0 to 30 g / L of nickel ion can be used.
- a manganese phosphate-based chemical conversion treatment liquid commonly used in the metal tube 1 for oil wells can also be used.
- a commercially available chromate treatment liquid can also be used as the treatment liquid.
- the liquid temperature of the treatment liquid is, for example, from room temperature to 100 ° C.
- the treatment time of the chemical conversion treatment can be appropriately set according to the desired film thickness, and is, for example, 0.5 to 15 minutes.
- the surface adjustment may be performed before the chemical conversion treatment.
- the surface adjustment means a treatment of immersing in a surface adjustment aqueous solution containing colloidal titanium.
- the chemical conversion coating 90 is formed on any one of the pin contact surface 400, the box contact surface 500, and the plating layer 80. That is, in the method for manufacturing the metal pipe 1 for an oil well according to the present embodiment, when both the plating layer forming step and the chemical conversion treatment step are carried out, the chemical conversion treatment step is carried out after the plating layer forming step, and then the coating is applied. Carry out the process.
- the method for manufacturing a metal tube 1 for an oil well may further include a rust-preventive resin film forming step before the coating step.
- the rust-preventive resin film forming step is carried out, the rust-preventive resin film 70 is formed on at least one of the pin contact surface 400, the box contact surface 500, the plating layer 80, and the chemical conversion film 90.
- the method for forming the rust-preventive resin film 70 is not particularly limited, and a well-known method may be used.
- the rust-preventive resin film 70 is, for example, a composition containing a rust-preventive pigment and an acrylic silicon resin on at least one of a pin contact surface 400, a box contact surface 500, a plating layer 80, and a chemical conversion film 90. Can be formed by applying to and curing the composition.
- the coating method is not particularly limited, and spray coating, brush coating, and dipping may be used.
- the composition for forming the rust-preventive resin film 70 may contain a solvent.
- the composition of the composition for forming the rust-preventive resin film 70 excluding the solvent is the same as the composition of the rust-preventive resin film 70 described above.
- the curing method is, for example, natural drying, low temperature air drying and heat drying.
- the rust preventive resin coating 70 is on any of the pin contact surface 400, the box contact surface 500, the plating layer 80, and the chemical conversion coating 90. Is formed in. That is, in the method of manufacturing the metal tube 1 for an oil well according to the present embodiment, when all of the plating layer forming step, the chemical conversion treatment step and the rust-preventive resin film forming step are carried out, the plating layer forming step, the chemical conversion treatment step and the rust-preventive resin The film forming step is carried out in this order, and then the coating step is carried out.
- the method for manufacturing a metal tube 1 for an oil well may further include a base treatment step before the coating step.
- the method for manufacturing the metal tube 1 for an oil well may include a base treatment step before the plating layer forming step.
- the method for manufacturing the metal tube 1 for an oil well may include a base treatment step before the chemical conversion treatment step.
- the method for manufacturing the metal tube 1 for an oil well may carry out a base treatment step before carrying out the rust-preventive resin film forming step.
- a pickling treatment and / or a blast treatment is carried out.
- alkaline degreasing treatment may be performed.
- the pin contact surface 400 and / or the box contact surface 500 is immersed in a strong acid solution such as sulfuric acid, hydrochloric acid, nitric acid, hydrofluoric acid, or a mixed acid thereof, and the pin contact surface 400 is immersed. And / or increase the surface roughness of the box contact surface 500.
- a strong acid solution such as sulfuric acid, hydrochloric acid, nitric acid, hydrofluoric acid, or a mixed acid thereof
- the pin contact surface 400 is immersed.
- a strong acid solution such as sulfuric acid, hydrochloric acid, nitric acid, hydrofluoric acid, or a mixed acid thereof
- the pin contact surface 400 is immersed.
- a strong acid solution such as sulfuric acid, hydrochloric acid, nitric acid, hydrofluoric acid, or a mixed acid thereof
- the pin contact surface 400 is immersed.
- a strong acid solution such as sulfuric acid, hydrochloric acid, nitric acid, hydrofluoric acid
- the same treatment may be performed on the pin contact surface 400 and the box contact surface 500, or different treatments may be performed. Further, these treatments may be performed only on the pin contact surface 400 or only on the box contact surface 500.
- the metal pipe 1 for an oil well according to the present embodiment is manufactured.
- the above-mentioned manufacturing method is an example of the manufacturing method of the metal tube 1 for an oil well according to the present embodiment, and is not limited to this manufacturing method.
- the metal tube 1 for an oil well according to the present embodiment may be manufactured by another method.
- Example 1 a resin film 100 was formed on the pin contact surface 400 or the box contact surface 500 of the metal tube 1 for an oil well, and high torque performance and seizure resistance were evaluated.
- a metal tube for oil wells manufactured by Nippon Steel Corporation VAM21 (registered trademark) HT (outer diameter 273.05 mm (10.75 inches), wall thickness: 12.570 mm (0.495 inches)). )) was used.
- the steel grade of the metal pipe for oil wells is SM2535M110 steel (C ⁇ 0.03%, Si: ⁇ 0.50%, Mn ⁇ 1.0%, Cu ⁇ 1.5%, Ni: 29.5 to 36.5%. , Cr: 24.0 to 27.0%, balance: Fe and impurities).
- a plating layer and a resin film containing a rust-preventive resin film were appropriately formed on the contact surface of the box of test numbers 1 to 12, and a metal tube for an oil well including a pin and a box of test numbers 1 to 12 was prepared. ..
- the formed plating layer is shown in the "plating layer” column in Table 2.
- "-" In the "plating layer” column in Table 2 means that the plating layer was not formed.
- the thickness of each of the formed plating layers was 8 ⁇ m. The thickness of the plating layer was measured by the above method using an electromagnetic film thickness meter SDM-pic MechanismR manufactured by Sanko Electronics Laboratory Co., Ltd.
- the plating layer was not formed. Therefore, in Test No. 1, a resin film was formed directly on the box contact surface. Further, in Test No. 10, an upper layer of the resin film was formed on the rust-preventive resin film. That is, in test number 10, the resin coating was a multi-layer.
- Table 2 shows the content of phthalocyanine copper in the formed resin coating for each test number.
- the formed resin film further contained 1 to 30% by mass of polytetrafluoroethylene (PTFE) as a solid lubricating powder, and the balance contained an epoxy resin as a resin.
- PTFE polytetrafluoroethylene
- the formed resin film did not contain phthalocyanine copper.
- the resin coating contained 8.6% by mass of Cr 2 O 3 instead of phthalocyanine copper.
- the resin coating of Test No. 12 further contained 1 to 30% by mass of polytetrafluoroethylene (PTFE) as a solid lubricating powder, and the balance contained an epoxy resin as a resin.
- PTFE polytetrafluoroethylene
- the composition of the Zn—Ni alloy plating layer was Zn: 85% and Ni: 15%. Further, a trivalent chromate film was formed on the obtained Zn—Ni alloy plating layer.
- As the treatment liquid for forming the trivalent chromate film Dine Chromate TR-02 manufactured by Daiwa Kasei Co., Ltd. was used.
- the conditions for the chemical conversion treatment were a bath temperature of 25 ° C., a pH of 4.0, and a treatment time of 50 seconds.
- a resin film was formed on the box contact surfaces of test numbers 1 to 12. In test numbers 2 to 9, 11 and 12, a resin film was formed on the box contact surface on which the plating layer was formed. In Test No. 1, a resin film was formed directly on the surface of the box contact. In Test No. 10, an upper layer of the resin film was formed on the rust-preventive resin film.
- a composition for forming a resin film was spray-coated on the box contact surface, the Zn—Ni alloy plating layer, or the rust-preventive resin film, and cured. As described above, in the composition, the components other than the solvent contained polytetrafluoroethylene particles and phthalocyanine copper, and the balance was an epoxy resin.
- the composition further contained a solvent.
- a solvent a mixed solution of water, alcohol and a surfactant was used.
- the composition was spray-coated on the Zn—Ni alloy plating layer on the surface of the box, and then heat-cured at 210 ° C. for 20 minutes to form a resin film.
- phthalocyanine copper was not used, and Cr 2O 3 was used in an amount of 8.6% by mass instead.
- the torque-on-shoulder resistance ⁇ T was measured using a metal tube for an oil well having a pin contact surface and a box contact surface of test numbers 1 to 12. Specifically, the fastening torque value was gradually increased at a tightening speed of 10 rpm, and the test was terminated when the material yielded. The torque was measured at the time of screw tightening, and a torque chart as shown in FIG. 19 was created. Ts in FIG. 19 means shouldering torque. MTV in FIG. 19 means a torque value at which the line segment L and the torque chart intersect. The line segment L is a straight line having the same slope as the slope of the linear region in the torque chart after shouldering, and the number of rotations is 0.2% higher than that of the linear region.
- test numbers 1-10 provided a resin coating containing resin, solid lubricating powder and phthalocyanine copper on at least one of the pin contact surface and the box contact surface. Therefore, the torque on-shoulder resistance ⁇ T of test numbers 1 to 10 was 100 or more, showing excellent high torque performance.
- the metal tube for oil wells of test numbers 1 and 3 to 10 had a phthalocyanine copper content of 0.2 to 30.0% by mass in the resin coating. Therefore, the oil well metal pipes of Test Nos. 1 and 3 to 10 had a higher torque-on-shoulder resistance ⁇ T as compared with Test No. 2 having a phthalocyanine copper content of less than 0.2% by mass.
- Example 2 a resin film was formed on the surface of a steel plate simulating a metal tube for an oil well, and the seizure resistance was evaluated. Specifically, in Example 2, cold-rolled steel sheets (chemical composition: C ⁇ 0.15%, Mn ⁇ 0.60%, P ⁇ 0.100%, S ⁇ 0.050%, balance: Fe and impurities. ) was used.
- the plating layer shown in Table 3 was appropriately formed on the surfaces of the steel plates of test numbers 13 to 21.
- the formed plating layer is shown in the "plating layer” column in Table 3.
- "-" In the “plating layer” column in Table 3 means that the plating layer was not formed.
- the thickness of each of the formed plating layers was 8 ⁇ m.
- a resin film was formed on the surfaces of the steel plates of test numbers 13 to 17 and 21. In test numbers 18 to 20, a resin film was formed on the formed plating layer. The thickness of each of the formed resin coatings was 20 ⁇ m.
- the thickness of the resin film was measured using an electromagnetic film thickness meter SDM-pic WhyR manufactured by Sanko Denshi Kenkyusho Co., Ltd., and the average value of the thickness at 9 points on the same evaluation surface was taken as the thickness of the resin film. did. Further, Table 3 shows the content of phthalocyanine copper in the formed resin film.
- the formed resin film further contained 1 to 30% by mass of polytetrafluoroethylene (PTFE) as a solid lubricating powder, and the balance contained an epoxy resin as a resin.
- PTFE polytetrafluoroethylene
- a Zn—Ni alloy plating layer was formed on the surface of the steel sheets of test numbers 18 to 20 by electroplating.
- Dynezin Alloy N-PL (trademark) manufactured by Daiwa Kasei Co., Ltd. was used.
- the thickness of the Zn—Ni alloy plating layer was 8 ⁇ m.
- the thickness of the plating layer was measured using an electromagnetic film thickness meter SDM-pic MechanismR manufactured by Sanko Denshi Kenkyusho Co., Ltd., and the average value of the thickness at 9 points on the same evaluation surface was taken as the thickness of the plating layer. did.
- the conditions for electroplating were plating bath pH: 6.5, plating bath temperature: 25 ° C., current density: 2A / dm 2 , and treatment time: 18 minutes.
- the composition of the Zn—Ni alloy plating layer was Zn: 85% and Ni: 15%.
- a trivalent chromate film was formed on the obtained Zn—Ni alloy plating layer.
- Dine Chromate TR-02 manufactured by Daiwa Kasei Co., Ltd. was used as the treatment liquid for forming the trivalent chromate film.
- the conditions for the chemical conversion treatment were a bath temperature of 25 ° C., a pH of 4.0, and a treatment time of 50 seconds.
- a resin film was formed on the surface of the steel sheets of test numbers 13 to 21.
- a composition for forming a resin film was applied on the surface of the steel sheets of test numbers 13 to 21 with a bar coder and cured.
- the components other than the solvent contained solid lubricating particles and phthalocyanine copper, and the balance was a resin.
- an epoxy resin was used as the resin.
- polytetrafluoroethylene particles were used as the solid lubricating particles.
- the content of phthalocyanine copper was as shown in Table 3.
- the composition further contained a solvent. As the solvent, a mixed solution of water, alcohol and a surfactant was used.
- the composition is applied on the surface of the steel sheet with a bar coder, and then heat-cured at 210 ° C for 20 minutes. To form a resin film.
- the friction coefficient ⁇ of the steel ball during sliding is measured, and the number of slides (number of reciprocations, that is, in the range of 10 mm) until the friction coefficient ⁇ exceeds 0.3 (corresponding to the friction coefficient between the resin coating and the steel ball). When sliding one round trip, it was counted as "1 time”).
- a Bowden-type attached slip tester manufactured by Shinko Koki Co., Ltd. was used. The results are shown in the column of the number of slides until the friction coefficient exceeds 0.3 in Table 3.
- the steel sheets of test numbers 13 to 20 provided a resin coating containing a resin, a solid lubricating powder, and phthalocyanine copper on the surface. Further, referring to Table 3, the resin coatings formed on the steel sheets of Test Nos. 14 to 16 and 18 to 20 had a phthalocyanine copper content of 0.2 to 9.0% by mass. As a result, the steel sheets of test numbers 14 to 16 and 18 to 20 did not contain phthalocyanine copper in the resin coating, and the content of phthalocyanine copper in the resin coating was 0.2 to 9.0. Compared with the steel sheets of test numbers 13 and 17 which are out of the mass% range, the number of sliding times until the friction coefficient exceeds 0.3 was large. That is, it showed excellent seizure resistance.
- Example 3 a resin film was formed on the surface of a steel plate simulating a metal tube for an oil well, and the seizure resistance was evaluated, as in Example 2. Specifically, in Example 3, cold-rolled steel sheets (chemical composition: C ⁇ 0.15%, Mn ⁇ 0.60%, P ⁇ 0.100%, S ⁇ 0.050%, balance: Fe and impurities. ) was used.
- the plating layer shown in Table 4 was appropriately formed on the surfaces of the steel plates of test numbers 22 to 31.
- the formed plating layer is shown in the "plating layer” column in Table 4.
- "-" In the “plating layer” column in Table 4 means that the plating layer was not formed.
- the thickness of each of the formed plating layers was 8 ⁇ m.
- the thickness of the plating layer was measured using an electromagnetic film thickness meter SDM-picschreibR manufactured by Sanko Denshi Kenkyusho Co., Ltd., and the average value of the thickness at 9 points on the same evaluation surface was taken as the thickness of the plating layer. did.
- a chemical conversion film was formed on the surfaces of the steel plates of test numbers 22 to 29 and 31.
- the formed chemical coating is shown in the "chemical coating” column in Table 4.
- Table 5 shows the chemical conversion treatment liquid used for forming the coatings A to D, the treatment temperature, and the treatment time among the chemical conversion coatings in the “chemical conversion coating” column.
- the "trivalent chromate” in the “chemical film” column in Table 4 means that a trivalent chromate film was formed. The trivalent chromate film will be described later.
- a resin film was formed on the plating layer of test numbers 22 to 31 or on the chemical conversion film.
- the thickness of each of the formed resin coatings was 20 ⁇ m.
- the thickness of the resin film was measured using an electromagnetic film thickness meter SDM-picschreibR manufactured by Sanko Denshi Kenkyusho Co., Ltd., and the average value of the thickness at 9 points on the same evaluation surface was taken as the thickness of the resin film. did.
- the formed resin film contains phthalocyanine copper having the content shown in Table 4, and further contains 1 to 30% by mass of polytetrafluoroethylene (PTFE) as a solid lubricating powder, and the balance is epoxy as a resin. Contains resin.
- a Zn—Ni alloy plating layer was formed on the surfaces of the steel plates of test numbers 30 and 31 by electroplating.
- Dynezin Alloy N-PL (trademark) manufactured by Daiwa Kasei Co., Ltd. was used.
- the thickness of the Zn—Ni alloy plating layer was 8 ⁇ m.
- the thickness of the plating layer was measured using an electromagnetic film thickness meter SDM-pic MechanismR manufactured by Sanko Denshi Kenkyusho Co., Ltd., and the average value of the thickness at 9 points on the same evaluation surface was taken as the thickness of the plating layer. did.
- the conditions for electroplating were plating bath pH: 6.5, plating bath temperature: 25 ° C., current density: 2A / dm 2 , and treatment time: 18 minutes.
- the composition of the Zn—Ni alloy plating layer was Zn: 85% and Ni: 15%.
- a chemical conversion film was formed on the surfaces of the steel sheets or plating layers of test numbers 22 to 29 and 31.
- the chemical conversion treatment liquids for the coatings A to D the chemical conversion treatment liquids shown in Table 5 were used.
- the treatment liquid for forming the trivalent chromate film Dine Chromate TR-02 manufactured by Daiwa Kasei Co., Ltd. was used.
- the conditions for the chemical conversion treatment of the coating films A to D were as shown in Table 5.
- the conditions for the chemical conversion treatment for forming the trivalent chromate film were a bath temperature of 25 ° C., a pH of 4.0, and a treatment time of 50 seconds.
- a resin film was formed on the surface of the plating layer or the chemical conversion film of test numbers 22 to 31.
- a composition for forming a resin film was applied on the surface of the plating layer or the chemical conversion film of Test Nos. 22 to 31 with a bar coder and cured.
- the components other than the solvent contained solid lubricating particles and phthalocyanine copper, and the balance was a resin.
- epoxy resin was used as the resin.
- polytetrafluoroethylene particles were used as the solid lubricating particles.
- the content of phthalocyanine copper was as shown in Table 4.
- the composition further contained a solvent.
- the solvent a mixed solution of water, alcohol and a surfactant was used. If there is a chemical film, the composition is applied on the chemical film, and if there is no chemical film, the composition is applied on the plating layer with a bar coder, and then heat-cured at 210 ° C. for 20 minutes to form a resin film. did.
- the steel sheets of test numbers 22 to 31 provided a resin coating containing a resin, a solid lubricating powder, and phthalocyanine copper on the surface. Further, referring to Table 4, the resin coatings formed on the steel sheets of Test Nos. 22 to 31 had a phthalocyanine copper content of 0.2 to 9.0% by mass. As a result, the sliding distance until the friction coefficient exceeded 0.6 was long. That is, it showed excellent seizure resistance.
- the steel sheets of test numbers 22 to 29 and 31 were provided with a chemical conversion film under the resin film. As a result, the sliding distance until the friction coefficient exceeded 0.6 was longer than that of the steel sheet of Test No. 30 which did not have the chemical conversion film in the lower layer of the resin film. That is, it showed even better seizure resistance.
- the steel sheets of test numbers 22 to 29 were provided with coatings A to D as chemical conversion coatings.
- the sliding distance until the friction coefficient exceeded 0.6 was longer than that of the steel sheet of Test No. 31 provided with the trivalent chromate coating as the chemical conversion coating. That is, it showed even better seizure resistance.
- Example 4 a resin film was formed on the surface of a steel plate simulating a metal tube for an oil well, and the seizure resistance was evaluated. Specifically, in Example 4, cold-rolled steel sheets (chemical composition: C ⁇ 0.15%, Mn ⁇ 0.60%, P ⁇ 0.100%, S ⁇ 0.050%, balance: Fe and impurities. ) was used.
- a resin film or a resin film containing the rust-preventive resin film shown in Table 6 was formed on the surfaces of the steel sheets of test numbers 32 to 34. “Formation” in the column of the rust-preventive resin film in Table 6 indicates that the rust-preventive resin film was formed on the surface of the steel sheet. "-" In the column of the rust-preventive resin film in Table 6 indicates that the rust-preventive resin film was not formed on the surface of the steel sheet.
- a rust-preventive resin film was formed on the surfaces of the steel plates of test numbers 32 and 33.
- the composition for forming the rust-preventive resin film contained 8% by mass of the rust-preventive pigment and 70% by mass of the acrylic silicon resin.
- the composition for forming the rust-preventive resin film further contained a solvent.
- the composition for forming the rust-preventive resin film was spray-coated on the surfaces of the steel sheets of Test Nos. 32 and 33 and cured by natural drying.
- the thickness of the rust-preventive resin film of Test No. 32 was 13 ⁇ m
- the thickness of the rust-preventive resin film of Test No. 33 was 11 ⁇ m.
- the thickness of the rust-preventive resin film was measured using an electromagnetic film thickness meter SDM-pic KeepR manufactured by Sanko Denshi Kenkyusho Co., Ltd., and the average value of the thickness at 9 points on the same evaluation surface was used for the resin film. I made it thick.
- test numbers 32 and 33 an upper layer of the resin coating was formed on the surface of the rust-preventive resin coating.
- a resin film was formed on the surface of the steel sheet.
- a composition for forming a resin film was applied on the surface of the steel sheets of test numbers 32 to 34 or on the surface of the rust-preventive resin film with a bar coder and cured.
- the components other than the solvent contained solid lubricating particles and phthalocyanine copper, and the balance was a resin.
- Epoxy resin was used as the resin.
- Polytetrafluoroethylene particles were used as the solid lubricating particles.
- the content of phthalocyanine copper was as shown in Table 6.
- the composition further contained a solvent.
- a solvent a mixed solution of water, alcohol and a surfactant was used.
- heat-curing at 210 ° C for 20 minutes. This was performed to form a resin film.
- the formed resin film contained 1 to 30% by mass of polytetrafluoroethylene (PTFE) as a solid lubricating powder, and the balance contained an epoxy resin as a resin.
- PTFE polytetrafluoroethylene
- the thickness of the resin film of test number 32 was 35.5 ⁇ m
- the thickness of the resin film of test number 33 was 33.0 ⁇ m
- the thickness of the resin film of test number 34 was 26.8 ⁇ m.
- the resin coatings of test numbers 32 and 33 contained a rust-preventive resin coating. That is, the thickness of the upper layer of the resin coating of Test No. 32 was 22.5 ⁇ m, and the thickness of the upper layer of the resin coating of Test No. 33 was 22.0 ⁇ m.
- the thickness of the resin film was measured using an electromagnetic film thickness meter SDM-pic MechanismR manufactured by Sanko Denshi Kenkyusho Co., Ltd., and the average value of the thickness at 9 points on the same evaluation surface was taken as the thickness of the resin film. did.
- a salt spray test was carried out using the steel sheets of test numbers 32 to 34 on which the resin film was formed.
- a salt-dry-wet composite cycle tester CY90 manufactured by Suga Test Instruments Co., Ltd. was used for the salt spray test.
- the salt spray test complied with JIS Z 2371 (2015).
- the test conditions were a spray NaCl concentration of 5 ⁇ 0.5%, a spray amount of 1.5 ⁇ 0.5 mL / h / 80 cm 2 , a temperature of 35 ⁇ 2 ° C., and a pH of 6.5 to 7.2 during the test.
- the time when the resin film swells is defined as the rusting time.
- Table 6 shows the rusting time (hours) of each of the obtained test numbers.
- the steel sheets of test numbers 32 to 34 provided a resin coating containing a resin, a solid lubricating powder, and phthalocyanine copper on the surface.
- the steel plates of test numbers 32 and 33 had a rust-preventive resin film in the resin film. As a result, it took a longer time for rust to occur as compared with the steel sheet of Test No. 34 having no rust-preventive resin film in the resin film. That is, it showed excellent corrosion resistance.
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Abstract
Description
第1端部と第2端部とを含む管本体を備え、
前記管本体は、
前記第1端部に形成されているピンと、
前記第2端部に形成されているボックスとを含み、
前記ピンは、
雄ねじ部を含むピン接触表面を含み、
前記ボックスは、
雌ねじ部を含むボックス接触表面を含み、
前記油井用金属管はさらに、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方の上に、樹脂、固体潤滑粉末、及び、フタロシアニン銅を含有する樹脂被膜を備える。
雄ねじ部を含むピン接触表面を含むピンと、雌ねじ部を含むボックス接触表面を含むボックスとを含む管本体を備える油井用金属管を準備する工程と、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方の上に、樹脂、固体潤滑粉末及びフタロシアニン銅を含有する組成物を塗布する工程と、
塗布された前記組成物を硬化して樹脂被膜を形成する工程とを備える。
油井用金属管同士を締結する際、締結を終了する最適なトルクがあらかじめ決められている。図1は、ショルダ部を有する油井用金属管を締結した際の、油井用金属管の回転数と、トルクとの関係を示す図である。図1を参照して、油井用金属管をねじ締めすれば、初めは、回転数に比例してゆるやかにトルクが上昇する。さらにねじ締めをすれば、ショルダ部同士が接触する。この時のトルクを、ショルダリングトルクTsという。ショルダリングトルクTsに達した後、さらにねじ締めをすれば、回転数に比例して急激にトルクが上昇する。トルクが所定の値(締結トルクTo)に達した時点で、締結は完了する。締結トルクToでは、金属シール部同士が適切な面圧で干渉し合う。この場合、油井用金属管は、高い気密性が得られる。締結トルクToに達した後さらに過剰にねじ締めすると、トルクはイールドトルクTyに達し、ピン及びボックスの一部が降伏する。本明細書において、ショルダリングトルクTsとイールドトルクTyとの差をトルクオンショルダ抵抗ΔTという。
油井用金属管であって、
第1端部と第2端部とを含む管本体を備え、
前記管本体は、
前記第1端部に形成されているピンと、
前記第2端部に形成されているボックスとを含み、
前記ピンは、
雄ねじ部を含むピン接触表面を含み、
前記ボックスは、
雌ねじ部を含むボックス接触表面を含み、
前記油井用金属管はさらに、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方の上に、樹脂、固体潤滑粉末、及び、フタロシアニン銅を含有する樹脂被膜を備える、
油井用金属管。
[1]に記載の油井用金属管であって、
前記樹脂被膜は、
0.2~30.0質量%のフタロシアニン銅を含有する、
油井用金属管。
[2]に記載の油井用金属管であって、
前記樹脂被膜は、
0.2~30.0質量%のフタロシアニン銅と、
60~90質量%の前記樹脂と、
1~30質量%の前記固体潤滑粉末とを含有する、
油井用金属管。
[2]又は[3]に記載の油井用金属管であって、
前記樹脂被膜は、
0.2~9.0質量%のフタロシアニン銅を含有する、
油井用金属管。
[1]~[4]のいずれか1項に記載の油井用金属管であってさらに、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方と、前記樹脂被膜との間に、めっき層を備える、
油井用金属管。
[1]~[4]のいずれか1項に記載の油井用金属管であってさらに、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方と、前記樹脂被膜との間に、化成被膜を備える、
油井用金属管。
[5]に記載の油井用金属管であってさらに、
前記めっき層と前記樹脂被膜との間に、化成被膜を備える、
油井用金属管。
[1]~[7]のいずれか1項に記載の油井用金属管であって、
前記樹脂被膜はさらに、
防錆顔料を含有する、
油井用金属管。
[1]~[8]のいずれか1項に記載の油井用金属管であって、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方が、ブラスト処理及び酸洗からなる群から選択される1種以上の処理をされた面である、
油井用金属管。
[1]~[9]のいずれか1項に記載の油井用金属管であって、
前記樹脂は、
エポキシ樹脂、フェノール樹脂、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂、ポリアミドイミド樹脂、ポリアミド樹脂、ポリイミド樹脂、及び、ポリエーテルエーテルケトン樹脂からなる群から選択される1種以上である、
油井用金属管。
[1]~[10]のいずれか1項に記載の油井用金属管であって、
前記固体潤滑粉末は、
黒鉛、酸化亜鉛、窒化硼素、タルク、二硫化モリブデン、二硫化タングステン、フッ化黒鉛、硫化スズ、硫化ビスマス、有機モリブデン、チオ硫酸塩化合物、及び、ポリテトラフルオロエチレンからなる群から選択される1種以上である、
油井用金属管。
[1]~[11]のいずれか1項に記載の油井用金属管であって、
前記ピン接触表面はさらに、ピンシール面及びピンショルダ面を含み、
前記ボックス接触表面はさらに、ボックスシール面及びボックスショルダ面を含む、
油井用金属管。
[1]に記載の油井用金属管の製造方法であって、
雄ねじ部を含むピン接触表面を含むピンと、雌ねじ部を含むボックス接触表面を含むボックスとを含む管本体を備える油井用金属管を準備する工程と、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方の上に、樹脂、固体潤滑粉末及びフタロシアニン銅を含有する組成物を塗布する工程と、
塗布された前記組成物を硬化して樹脂被膜を形成する工程とを備える、
油井用金属管の製造方法。
初めに、本実施形態の油井用金属管の構成について説明する。油井用金属管は、周知の構成を有する。油井用金属管は、T&C型の油井用金属管と、インテグラル型の油井用金属管とがある。以下、各型の油井用金属管について詳述する。
図3は、本実施形態による油井用金属管1の一例を示す構成図である。図3は、いわゆるT&C型(Threaded and Coupled)の油井用金属管1の構成図である。図3を参照して、油井用金属管1は、管本体10を備える。
図5は、図4に示す油井用金属管1のうちのピン40近傍部分の、油井用金属管1の管軸方向に平行な断面図である。図5中の破線部分は、他の油井用金属管1と締結する場合の、他の油井用金属管1のボックス50の構成を示す。図5を参照して、ピン40は、管本体10の第1端部10Aの外周面に、ピン接触表面400を備える。ピン接触表面400は、他の油井用金属管1との締結時において、他の油井用金属管1のボックス50にねじ込まれ、ボックス50のボックス接触表面500(後述)と接触する。
図6は、図4に示す油井用金属管1のうちのボックス50近傍部分の、油井用金属管1の管軸方向に平行な断面図である。図6中の破線部分は、他の油井用金属管1と締結する場合の、他の油井用金属管1のピン40の構成を示す。図6を参照して、ボックス50は、管本体10の第2端部10Bの内周面に、ボックス接触表面500を備える。ボックス接触表面500は、他の油井用金属管1との締結時において、他の油井用金属管1のピン40がねじ込まれ、ピン40のピン接触表面400と接触する。
図3、図4及び図7に示す油井用金属管1は、管本体10が、ピン管体11とカップリング12とを含む、いわゆる、T&C型の油井用金属管1である。しかしながら、本実施形態の油井用金属管1は、T&C型ではなく、インテグラル型であってもよい。
本実施形態による油井用金属管1は、ピン接触表面400及びボックス接触表面500の少なくとも一方の上に、樹脂被膜100を備える。図9は、図5に示すピン接触表面400の拡大図である。図10は、図6に示すボックス接触表面500の拡大図である。図9及び図10に示すように、本実施形態による油井用金属管1は、ピン接触表面400及びボックス接触表面500の両方の上に、樹脂被膜100を備えてもよい。しかしながら、本実施形態による油井用金属管1は、ピン接触表面400又はボックス接触表面500の一方の上のみに、樹脂被膜100を備えてもよい。たとえば、図9に示すように、ピン接触表面400上に樹脂被膜100を備える場合、ボックス接触表面500上には、樹脂被膜100を備えなくてもよい。また、図10に示すように、ボックス接触表面500上に樹脂被膜100を備える場合、ピン接触表面400上には、樹脂被膜100を備えなくてもよい。言い換えると、本実施形態による油井用金属管1は、ピン接触表面400上及び/又はボックス接触表面500上に、樹脂被膜100を備える。
本実施形態による樹脂被膜100中に含有される樹脂は、特に限定されない。しかしながら、油井用金属管1の締結時に、樹脂被膜100は、その表面が削れて摩耗粉が発生する。そのため、樹脂被膜100の耐摩耗性(被膜寿命)と、ハイトルク性能とを安定して得るには、下地との密着力が高く適度な硬度を有する樹脂を使用することが好ましい。下地との密着力が高く適度な硬度を有する樹脂は、たとえば、エポキシ樹脂、フェノール樹脂、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂、ポリアミドイミド樹脂、ポリアミド樹脂、ポリイミド樹脂、及び、ポリエーテルエーテルケトン樹脂からなる群から選ばれる1種以上である。
本実施形態による樹脂被膜100中に含有される固体潤滑粉末は、特に限定されない。固体潤滑粉末は、たとえば、黒鉛、酸化亜鉛、窒化硼素、タルク、二硫化モリブデン、二硫化タングステン、フッ化黒鉛、硫化スズ、硫化ビスマス、有機モリブデン、チオ硫酸塩化合物、及び、ポリテトラフルオロエチレンからなる群から選択される1種以上である。
本実施形態による樹脂被膜100は、フタロシアニン銅を含有する。フタロシアニン銅は本実施形態による油井用金属管1において、ハイトルク性能を発揮するために最も重要な物質である。フタロシアニン銅は、フタロシアニン(C32H18N8)が銅イオン(Cu2+)に配位したフタロシアニン錯体の一種である。以下、フタロシアニン銅の化学式を示す。
本実施形態による油井用金属管1では、樹脂被膜100中のフタロシアニン銅の含有量の上限をさらに調整すれば、油井用金属管1のハイトルク性能だけでなく、耐焼付き性も高まる。以下、この点について表を用いて具体的に説明する。
本実施形態による樹脂被膜100はさらに、上述する以外の成分を含有しても良い。その他の成分とは、たとえば、防錆剤、防腐剤、及び、酸化防止剤からなる群から選択される1種以上である。防錆剤は、たとえば、トリポリリン酸アルミニウム、亜燐酸アルミニウム、及び、カルシウムイオン交換シリカからなる群から選択される1種以上である。防錆剤として、市販の撥水剤を使用してもよい。
本実施形態による油井用金属管1はさらに、ピン接触表面400及びボックス接触表面500の少なくとも一方に形成された樹脂被膜100に、防錆樹脂被膜を含んでもよい。防錆樹脂被膜は、防錆顔料とアクリルシリコン樹脂とを含有する。防錆顔料はたとえば、トリポリリン酸アルミニウム、亜リン酸アルミニウム、ジンクリッチプライマー(JIS K5552(2010))及び雲母状酸化鉄からなる群から選択される1種以上である。アクリルシリコン樹脂は市販のアクリルシリコン樹脂を使用できる。市販のアクリルシリコン樹脂はたとえば、DIC株式会社製のアクリルシリコン樹脂アクリディックである。油井用金属管1の樹脂被膜100が防錆樹脂被膜70を含む場合、油井用金属管1の耐食性が高まる。
樹脂被膜100の厚さは特に限定されない。樹脂被膜100の厚さはたとえば、1~100μmである。この場合、油井用金属管1のハイトルク性能をより安定して高めることができる。樹脂被膜100の厚さの下限は好ましくは2μmであり、より好ましくは5μmであり、さらに好ましくは10μmである。樹脂被膜100の厚さの上限は好ましくは80μmであり、より好ましくは70μmであり、さらに好ましくは60μmであり、さらに好ましくは50μmである。
樹脂被膜100の厚さは、次の方法で測定する。樹脂被膜100を形成したピン接触表面400又はボックス接触表面500上に、電磁誘導式の膜厚測定器のプローブを接触させる。プローブは電磁石を有しており、磁性体を近づけると電磁誘導が起こり、プローブと磁性体との距離に依存してその電圧が変化する。電圧量の変化から樹脂被膜100の厚さを求める。測定箇所は、油井用金属管1の管周方向の12箇所(0°、30°、60°、90°、120°、150°、180°、210°、240°、270°、300°、330°の12箇所)である。12箇所の測定結果の算術平均を、樹脂被膜100の厚さとする。
[めっき層]
本実施形態による油井用金属管1はさらに、ピン接触表面400及びボックス接触表面500の少なくとも一方と、樹脂被膜100との間に、めっき層を備えてもよい。本実施形態の油井用金属管1において、めっき層は任意の構成である。すなわち、本実施形態による油井用金属管1において、めっき層は形成されなくてもよい。
めっき層80の厚さは特に限定されない。めっき層80の厚さはたとえば、1~30μmである。この場合、油井用金属管1の耐焼付き性をより安定して高めることができる。めっき層80の厚さの下限は好ましくは2μmであり、より好ましくは3μmであり、さらに好ましくは4μmである。めっき層80の厚さの上限は好ましくは20μmであり、より好ましくは10μmである。
めっき層80の厚さは、次の方法で測定する。めっき層80を形成したピン接触表面400又はボックス接触表面500上に、電磁誘導式の膜厚測定器のプローブを接触させる。プローブの接触は、ピン接触表面400又はボックス接触表面500上の樹脂被膜100を除去した部分にて行う。プローブは電磁石を有しており、磁性体を近づけると電磁誘導が起こり、プローブと磁性体との距離に依存してその電圧が変化する。電圧量の変化からめっき層80の厚さを求める。測定箇所は、油井用金属管1の管周方向の12箇所(0°、30°、60°、90°、120°、150°、180°、210°、240°、270°、300°、330°の12箇所)である。12箇所の測定結果の算術平均を、めっき層80の厚さとする。
本実施形態による油井用金属管1はさらに、ピン接触表面400及びボックス接触表面500の少なくとも一方と、樹脂被膜100との間に、化成被膜を備えてもよい。本実施形態の油井用金属管1において、化成被膜は任意の構成である。すなわち、本実施形態による油井用金属管1において、化成被膜は形成されなくてもよい。
本実施形態による油井用金属管1は、ピン接触表面400及びボックス接触表面500の少なくとも一方が、下地処理を施された面であってもよい。つまり、本実施形態において、下地処理は任意に施される工程であり、ピン接触表面400及びボックス接触表面500のいずれも、下地処理を施された面でなくてもよい。施される場合、下地処理は、たとえば、ブラスト処理及び酸洗からなる群から選択される1種以上である。下地処理を施せば、ピン接触表面400及び/又はボックス接触表面500の表面粗さが高まる。そのため、その上に形成する樹脂被膜100、めっき層80及び/又は化成被膜90の密着性が高まる。その結果、油井用金属管1の耐焼付き性が高まる。
本実施形態による油井用金属管1の管本体10の化学組成は、特に限定されない。本実施形態の油井用金属管1の特徴は、樹脂被膜100である。そのため、本実施形態では、油井用金属管1の管本体10の鋼種は特に限定されない。
以下、本実施形態による油井用金属管1の製造方法を説明する。
準備工程では、雄ねじ部41を含むピン接触表面400を含むピン40と、雌ねじ部51を含むボックス接触表面500を含むボックス50とを含む管本体10を備える油井用金属管1を準備する。上述のとおり、本実施形態による油井用金属管1は、周知の構成を有する。すなわち、準備工程では、周知の構成を有する油井用金属管1を準備すればよい。
塗布工程では、ピン接触表面400及びボックス接触表面500の少なくとも一方の上に、樹脂、固体潤滑粉末及びフタロシアニン銅を含有する組成物を塗布する。組成物は、上述の樹脂被膜100を形成するための組成物である。組成物は、樹脂、固体潤滑粉末及びフタロシアニン銅を含有する。樹脂被膜100を形成するための組成物の溶媒を除いた組成は、上述の樹脂被膜100の組成と同じである。
硬化工程では、塗布された組成物を硬化して樹脂被膜100を形成する。無溶媒型の組成物の場合、ピン接触表面400及びボックス接触表面500の少なくとも一方の上に塗布された組成物を冷却することにより、溶融状態の組成物が硬化して固体の樹脂被膜100が形成される。この場合、冷却方法は特に限定されず、周知の方法でよい。冷却方法は、たとえば、大気放冷及び空冷である。溶媒型の組成物の場合、ピン接触表面400及びボックス接触表面500の少なくとも一方の上に塗布された組成物を乾燥させることにより、組成物が硬化して固体の樹脂被膜100が形成される。この場合、乾燥方法は特に限定されず、周知の方法でよい。乾燥方法は、たとえば、自然乾燥、低温送風乾燥及び真空乾燥である。また、樹脂が熱硬化性樹脂である場合、組成物を熱硬化処理により硬化させて固体の樹脂被膜100を形成してもよい。
本実施形態の油井用金属管1の製造方法はさらに、めっき層形成工程、化成処理工程、防錆樹脂被膜形成工程、及び、下地処理工程のいずれか1工程以上を含んでもよい。これらの工程はいずれも任意の工程である。したがって、これらの工程は実施しなくてもよい。
本実施形態による油井用金属管1の製造方法はさらに、塗布工程の前に、めっき層形成工程を備えてもよい。めっき層形成工程を実施する場合、ピン接触表面400及びボックス接触表面500の少なくとも一方の上にめっき層80を形成する。
本実施形態による油井用金属管1の製造方法はさらに、塗布工程の前に、化成処理工程を備えてもよい。化成処理工程を実施する場合、ピン接触表面400及びボックス接触表面500の少なくとも一方の上に、化成被膜90を形成する。
本実施形態による油井用金属管1の製造方法はさらに、塗布工程の前に、防錆樹脂被膜形成工程を備えてもよい。防錆樹脂被膜形成工程を実施する場合、ピン接触表面400、ボックス接触表面500、めっき層80、及び、化成被膜90のうち、少なくとも1種の上に、防錆樹脂被膜70を形成する。
本実施形態による油井用金属管1の製造方法はさらに、塗布工程の前に、下地処理工程を備えてもよい。めっき層形成工程を実施する場合、油井用金属管1の製造方法は、めっき層形成工程の前に下地処理工程を備えてもよい。化成処理工程を実施する場合、油井用金属管1の製造方法は、化成処理工程の前に、下地処理工程を備えてもよい。防錆樹脂被膜形成工程を実施する場合、油井用金属管1の製造方法は、防錆樹脂被膜形成工程を実施する前に、下地処理工程を実施してもよい。下地処理工程では、たとえば、酸洗処理及び/又はブラスト処理等を実施する。他には、アルカリ脱脂処理を行ってもよい。
[めっき層形成工程]
表2に示すとおり、試験番号2~9及び11~12のボックス接触表面には、電気めっきによりZn-Ni合金めっき層を形成した。めっき浴は、大和化成株式会社製、ダインジンアロイN-PL(商標)を使用した。Zn-Ni合金めっき層の厚さは、8μmであった。めっき層の厚さの測定は、株式会社サンコウ電子研究所製の電磁膜厚計SDM-picоRを用いて、上述の方法で実施した。電気めっきの条件は、めっき浴pH:6.5、めっき浴温度:25℃、電流密度:2A/dm2、及び処理時間:18分であった。Zn-Ni合金めっき層の組成は、Zn:85%及びNi:15%であった。さらに得られたZn-Ni合金めっき層上に、三価クロメート被膜を形成した。三価クロメート被膜を形成するための処理液は、大和化成株式会社製、ダインクロメ-トTR-02を用いた。化成処理の条件は、浴温:25℃、pH:4.0、処理時間50秒であった。
表2に示すとおり、試験番号1~12のボックス接触表面に、樹脂被膜を形成した。試験番号2~9、11及び12では、めっき層を形成したボックス接触表面に、樹脂被膜を形成した。試験番号1では、ボックス接触表面上に直接樹脂被膜を形成した。試験番号10では防錆樹脂被膜上に樹脂被膜の上層を形成した。ボックス接触表面、Zn-Ni合金めっき層、又は、防錆樹脂被膜の上に、樹脂被膜を形成するための組成物をスプレー塗布し、硬化させた。上述のとおり、組成物中、溶媒以外の成分は、ポリテトラフルオロエチレン粒子、フタロシアニン銅を含有し、残部はエポキシ樹脂であった。組成物はさらに、溶媒を含有した。溶媒は、水、アルコール及び界面活性剤の混合溶液を使用した。ボックス表面のZn-Ni合金めっき層上に、組成物をスプレー塗布した後、210℃で20分間の熱硬化処理を行い、樹脂被膜を形成した。試験番号12では、フタロシアニン銅を使用せず、代わりにCr2O3を8.6質量%使用した。
試験番号1~12のピン接触表面は、機械研削仕上げを行った。すなわち、表2に示すとおり、試験番号1~12のピン接触表面には、めっき層、樹脂被膜を形成しなかった。
試験番号1~12のピン接触表面及びボックス接触表面を有する油井用金属管を用いて、トルクオンショルダ抵抗ΔTを測定した。具体的には、締付け速度10rpmで締結トルク値を徐々に上昇させていき、材料が降伏したところで試験を終了させた。ねじ締めの際にトルクを測定し、図19に示す様なトルクチャートを作成した。図19中のTsは、ショルダリングトルクを意味する。図19中のMTVは、線分Lと、トルクチャートとが交わるトルク値を意味する。線分Lは、ショルダリング後のトルクチャートにおける線形域の傾きと同じ傾きを持ち、同線形域と比べて回転数が0.2%多い直線である。通常、トルクオンショルダ抵抗を測定する場合には、Ty(イールドトルクTy)を使用する。しかしながら、本実施例では、イールドトルクTy(ショルダリング後におけるトルクチャートにおける、線形域と非線形域との境界)が不明瞭であった。そのため、線分Lを用いて、MTVを規定した。MTVとTsとの差分を、トルクオンショルダ抵抗ΔTとした。トルクオンショルダ抵抗ΔTは、API規格ドープを用いた場合のトルクオンショルダ抵抗ΔTを100として、相対値として求めた。結果を表2中の「ハイトルク性能」欄に示す。
試験番号1~12のピン接触表面及びボックス接触表面を有する油井用金属管を用いて、締結トルク53800Nmで繰り返し締結試験を実施した。締結は、ねじ部(雄ねじ部及び/又は雌ねじ部)の修復不能な焼付き発生もしくは金属シール部の焼付き発生まで実施した。結果を表2中の「M&B回数(回)」欄に示す。表2の「M&B回数(回)」欄の「-」は、繰り返し締結試験を実施しなかったことを示す。
表2を参照して、試験番号1~10の油井用金属管は、ピン接触表面及びボックス接触表面の少なくとも一方の上に、樹脂、固体潤滑粉末及びフタロシアニン銅を含有する樹脂被膜を備えた。そのため、試験番号1~10のトルクオンショルダ抵抗ΔTは100以上となり、優れたハイトルク性能を示した。
試験番号18~20の鋼板の表面に、電気めっきによりZn-Ni合金めっき層を形成した。めっき浴は、大和化成株式会社製、ダインジンアロイN-PL(商標)を使用した。Zn-Ni合金めっき層の厚さは、8μmであった。めっき層の厚さの測定は、株式会社サンコウ電子研究所製の電磁膜厚計SDM-picоRを用いて実施し、同一の評価面上の9点における厚さの平均値をめっき層の厚さとした。電気めっきの条件は、めっき浴pH:6.5、めっき浴温度:25℃、電流密度:2A/dm2、及び処理時間:18分であった。Zn-Ni合金めっき層の組成は、Zn:85%及びNi:15%であった。さらに得られたZn-Ni合金めっき層上に、三価クロメート被膜を形成した。三価クロメート被膜を形成するための処理液は、大和化成株式会社製、ダインクロメ-トTR-02を用いた。化成処理の条件は、浴温:25℃、pH:4.0、処理時間50秒であった。
試験番号13~21の鋼板の表面に、樹脂被膜を形成した。具体的には、試験番号13~21の鋼板の表面上に、樹脂被膜を形成するための組成物をバーコーダーで塗布し、硬化させた。組成物中、溶媒以外の成分は、固体潤滑粒子と、フタロシアニン銅とを含有し、残部は樹脂であった。試験番号13~21では、樹脂として、エポキシ樹脂を用いた。試験番号13~21では、固体潤滑粒子として、ポリテトラフルオロエチレン粒子を用いた。フタロシアニン銅の含有量は、表3に示すとおりであった。組成物はさらに、溶媒を含有した。溶媒は、水、アルコール及び界面活性剤の混合溶液を使用した。めっき層がある場合、めっき層(又はその上の化成被膜)の上に、めっき層が無い場合、鋼板表面上に、組成物をバーコーダーで塗布した後、210℃で20分間の熱硬化処理を行い、樹脂被膜を形成した。
樹脂被膜を形成した試験番号13~21の鋼板を用いて、バウデン試験を実施して、耐焼付き性を評価した。具体的には、試験番号13~21の樹脂被膜の表面において、鋼球を摺動させて、摩擦係数を求めた。鋼球は、3/16インチ径であり、化学組成は、JIS規格のSUJ2に相当した。荷重は3kgf(ヘルツ面圧:平均1.56GPa)とした。摺動幅は10mm、摺動速度は4mm/秒とした。摺動は無塗油、室温にて実施した。摺動中の鋼球の摩擦係数μを測定し、摩擦係数μが0.3(樹脂被膜と鋼球との摩擦係数に相当)を超えるまでの摺動回数(往復回数、つまり、10mmの範囲を1往復摺動すると「1回」とカウント)を測定した。試験には、神鋼造機(株)製のバウデン式附着滑り試験機を使用した。結果を表3の摩擦係数が0.3を超えるまでの摺動回数の欄に示す。
表3を参照して、試験番号13~20の鋼板は、表面上に樹脂、固体潤滑粉末、及び、フタロシアニン銅を含有する樹脂被膜を備えた。表3を参照してさらに、試験番号14~16、及び、18~20の鋼板に形成された樹脂被膜は、フタロシアニン銅の含有量が0.2~9.0質量%であった。その結果、試験番号14~16、及び、18~20の鋼板は、樹脂被膜中にフタロシアニン銅を含有しない試験番号21、及び、樹脂被膜中のフタロシアニン銅の含有量が0.2~9.0質量%の範囲外である試験番号13及び17の鋼板と比較して、摩擦係数が0.3を超えるまでの摺動回数が多かった。すなわち、優れた耐焼付き性を示した。
試験番号30及び31の鋼板の表面に、電気めっきによりZn-Ni合金めっき層を形成した。めっき浴は、大和化成株式会社製、ダインジンアロイN-PL(商標)を使用した。Zn-Ni合金めっき層の厚さは、8μmであった。めっき層の厚さの測定は、株式会社サンコウ電子研究所製の電磁膜厚計SDM-picоRを用いて実施し、同一の評価面上の9点における厚さの平均値をめっき層の厚さとした。電気めっきの条件は、めっき浴pH:6.5、めっき浴温度:25℃、電流密度:2A/dm2、及び処理時間:18分であった。Zn-Ni合金めっき層の組成は、Zn:85%及びNi:15%であった。
試験番号22~29及び31の鋼板又はめっき層の表面に、化成被膜を形成した。具体的に、被膜A~Dの化成処理液は、表5に記載の化成処理液を使用した。三価クロメート被膜を形成するための処理液は、大和化成株式会社製、ダインクロメ-トTR-02を用いた。被膜A~Dの化成処理の条件は、表5に記載のとおりであった。三価クロメート被膜を形成するための化成処理の条件は、浴温:25℃、pH:4.0、処理時間50秒であった。
試験番号22~31のめっき層又は化成被膜の表面に、樹脂被膜を形成した。具体的には、試験番号22~31のめっき層又は化成被膜の表面上に、樹脂被膜を形成するための組成物をバーコーダーで塗布し、硬化させた。組成物中、溶媒以外の成分は、固体潤滑粒子と、フタロシアニン銅とを含有し、残部は樹脂であった。試験番号22~31では、樹脂として、エポキシ樹脂を用いた。試験番号22~31では、固体潤滑粒子として、ポリテトラフルオロエチレン粒子を用いた。フタロシアニン銅の含有量は、表4に示すとおりであった。組成物はさらに、溶媒を含有した。溶媒は、水、アルコール及び界面活性剤の混合溶液を使用した。化成被膜がある場合、化成被膜の上に、化成被膜が無い場合、めっき層の上に、組成物をバーコーダーで塗布した後、210℃で20分間の熱硬化処理を行い、樹脂被膜を形成した。
樹脂被膜を形成した試験番号22~31の鋼板を用いて、ピンオンディスク型摺動試験機により耐焼付き性を評価した。具体的には、回転ディスク上に貼り付けた試験番号22~31の鋼板に対して、鋼球を60Nで押し付けたまま、回転ディスクを100rpmで回転させた。回転ディスクの回転方向は、一方向のみとした。なお、回転ディスクを回転させることによる、樹脂被膜に対する鋼球の摺動は、無塗油、室温にて実施した。摺動中の鋼球の摩擦係数μを測定し、摩擦係数μが0.6(樹脂被膜と鋼球との摩擦係数に相当)を超えるまでの摺動距離(m)を測定した。結果を表4の摩擦係数が0.6を超えるまでの摺動距離の欄に示す。
表4を参照して、試験番号22~31の鋼板は、表面上に樹脂、固体潤滑粉末、及び、フタロシアニン銅を含有する樹脂被膜を備えた。表4を参照してさらに、試験番号22~31の鋼板に形成された樹脂被膜は、フタロシアニン銅の含有量が0.2~9.0質量%であった。その結果、摩擦係数が0.6を超えるまでの摺動距離が長かった。すなわち、優れた耐焼付き性を示した。
試験番号32及び33の鋼板の表面に、防錆樹脂被膜を形成した。防錆樹脂被膜を形成するための組成物は、防錆顔料を8質量%、アクリルシリコン樹脂を70質量%含有した。防錆樹脂被膜を形成するための組成物はさらに、溶媒を含有した。防錆樹脂被膜を形成するための組成物を、試験番号32及び33の鋼板の表面にスプレー塗布し、自然乾燥により硬化させた。試験番号32の防錆樹脂被膜の厚さは13μm、試験番号33の防錆樹脂被膜の厚さは11μmであった。防錆樹脂被膜の厚さの測定は、株式会社サンコウ電子研究所製の電磁膜厚計SDM-picоRを用いて実施し、同一の評価面上の9点における厚さの平均値を樹脂被膜の厚さとした。
試験番号32及び33について、防錆樹脂被膜の表面に、樹脂被膜の上層を形成した。試験番号34について、鋼板の表面に樹脂被膜を形成した。具体的には、試験番号32~34の鋼板の表面上又は防錆樹脂被膜の表面上に、樹脂被膜を形成するための組成物をバーコーダーで塗布し、硬化させた。組成物中、溶媒以外の成分は、固体潤滑粒子と、フタロシアニン銅とを含有し、残部は樹脂であった。樹脂として、エポキシ樹脂を用いた。固体潤滑粒子として、ポリテトラフルオロエチレン粒子を用いた。フタロシアニン銅の含有量は、表6に示すとおりであった。組成物はさらに、溶媒を含有した。溶媒は、水、アルコール及び界面活性剤の混合溶液を使用した。防錆樹脂被膜がある場合は防錆樹脂被膜の上に、防錆樹脂被膜が無い場合は鋼板の表面上に、組成物をバーコーダーで塗布した後、210℃で20分間の熱硬化処理を行い、樹脂被膜を形成した。形成した樹脂被膜は、固体潤滑粉末として、1~30質量%のポリテトラフルオロエチレン(PTFE)を含有し、残部は樹脂として、エポキシ樹脂を含有した。
樹脂被膜を形成した試験番号32~34の鋼板を用いて、塩水噴霧試験(SST)を実施した。塩水噴霧試験には、スガ試験機株式会社製、塩乾湿複合サイクル試験機CY90を使用した。塩水噴霧試験は、JIS Z 2371(2015)に準拠した。試験条件は、噴霧NaCl濃度5±0.5%、噴霧量1.5±0.5mL/h/80cm2、温度35±2℃、試験中pH6.5~7.2であった。本実施例では、樹脂被膜の膨れが生じた時間を、発錆時間とする。得られた各試験番号の発錆時間(時間)を、表6に示す。
表6を参照して、試験番号32~34の鋼板は、表面上に樹脂、固体潤滑粉末、及び、フタロシアニン銅を含有する樹脂被膜を備えた。
10 管本体
10A 第1端部
10B 第2端部
11 ピン管体
12 カップリング
40 ピン
41 雄ねじ部
42 ピンシール面
43 ピンショルダ面
50 ボックス
51 雌ねじ部
52 ボックスシール面
53 ボックスショルダ面
70 防錆樹脂被膜
80 めっき層
90 化成被膜
100 樹脂被膜
400 ピン接触表面
500 ボックス接触表面
Claims (13)
- 油井用金属管であって、
第1端部と第2端部とを含む管本体を備え、
前記管本体は、
前記第1端部に形成されているピンと、
前記第2端部に形成されているボックスとを含み、
前記ピンは、
雄ねじ部を含むピン接触表面を含み、
前記ボックスは、
雌ねじ部を含むボックス接触表面を含み、
前記油井用金属管はさらに、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方の上に、樹脂、固体潤滑粉末、及び、フタロシアニン銅を含有する樹脂被膜を備える、
油井用金属管。 - 請求項1に記載の油井用金属管であって、
前記樹脂被膜は、
0.2~30.0質量%のフタロシアニン銅を含有する、
油井用金属管。 - 請求項2に記載の油井用金属管であって、
前記樹脂被膜は、
0.2~30.0質量%のフタロシアニン銅と、
60~90質量%の前記樹脂と、
1~30質量%の前記固体潤滑粉末とを含有する、
油井用金属管。 - 請求項2又は請求項3に記載の油井用金属管であって、
前記樹脂被膜は、
0.2~9.0質量%のフタロシアニン銅を含有する、
油井用金属管。 - 請求項1~4のいずれか1項に記載の油井用金属管であってさらに、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方と、前記樹脂被膜との間に、めっき層を備える、
油井用金属管。 - 請求項1~4のいずれか1項に記載の油井用金属管であってさらに、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方と、前記樹脂被膜との間に、化成被膜を備える、
油井用金属管。 - 請求項5に記載の油井用金属管であってさらに、
前記めっき層と前記樹脂被膜との間に、化成被膜を備える、
油井用金属管。 - 請求項1~7のいずれか1項に記載の油井用金属管であって、
前記樹脂被膜はさらに、
防錆顔料を含有する、
油井用金属管。 - 請求項1~8のいずれか1項に記載の油井用金属管であって、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方が、ブラスト処理及び酸洗からなる群から選択される1種以上の処理をされた面である、
油井用金属管。 - 請求項1~9のいずれか1項に記載の油井用金属管であって、
前記樹脂は、
エポキシ樹脂、フェノール樹脂、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂、ポリアミドイミド樹脂、ポリアミド樹脂、ポリイミド樹脂、及び、ポリエーテルエーテルケトン樹脂からなる群から選択される1種以上である、
油井用金属管。 - 請求項1~10のいずれか1項に記載の油井用金属管であって、
前記固体潤滑粉末は、
黒鉛、酸化亜鉛、窒化硼素、タルク、二硫化モリブデン、二硫化タングステン、フッ化黒鉛、硫化スズ、硫化ビスマス、有機モリブデン、チオ硫酸塩化合物、及び、ポリテトラフルオロエチレンからなる群から選択される1種以上である、
油井用金属管。 - 請求項1~11のいずれか1項に記載の油井用金属管であって、
前記ピン接触表面はさらに、ピンシール面及びピンショルダ面を含み、
前記ボックス接触表面はさらに、ボックスシール面及びボックスショルダ面を含む、
油井用金属管。 - 請求項1に記載の油井用金属管の製造方法であって、
雄ねじ部を含むピン接触表面を含むピンと、雌ねじ部を含むボックス接触表面を含むボックスとを含む管本体を備える油井用金属管を準備する工程と、
前記ピン接触表面及び前記ボックス接触表面の少なくとも一方の上に、樹脂、固体潤滑粉末及びフタロシアニン銅を含有する組成物を塗布する工程と、
塗布された前記組成物を硬化して樹脂被膜を形成する工程とを備える、
油井用金属管の製造方法。
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| UAA202300886A UA130259C2 (uk) | 2020-08-20 | 2021-08-16 | Металева труба для нафтової свердловини та спосіб її виготовлення |
| EP21858275.7A EP4202278B1 (en) | 2020-08-20 | 2021-08-16 | Oil-well metal pipe , and method for producing oil-well metal pipe |
| CN202180050459.0A CN115867606B (zh) | 2020-08-20 | 2021-08-16 | 油井用金属管和油井用金属管的制造方法 |
| US18/041,829 US12104085B2 (en) | 2020-08-20 | 2021-08-16 | Oil-well metal pipe, and method for producing oil-well metal pipe |
| CA3189003A CA3189003A1 (en) | 2020-08-20 | 2021-08-16 | Oil-well metal pipe, and method for producing oil-well metal pipe |
| AU2021327342A AU2021327342B2 (en) | 2020-08-20 | 2021-08-16 | Oil-Well Metal Pipe, and Method for Producing Oil-Well Metal Pipe |
| MX2023001972A MX2023001972A (es) | 2020-08-20 | 2021-08-16 | Tubo de metal para pozos de petroleo y metodo para producir tuberia metalica para pozos de petroleo. |
| JP2022543940A JP7583817B2 (ja) | 2020-08-20 | 2021-08-16 | 油井用金属管及び油井用金属管の製造方法 |
| BR112023002476A BR112023002476A2 (pt) | 2020-08-20 | 2021-08-16 | Tubo de metal para poço de petróleo e método para produzir tubo de metal para poço de petróleo |
| SA523442551A SA523442551B1 (ar) | 2020-08-20 | 2023-02-15 | أنبوب معدني لبئر نفط وطريقة لإنتاجه |
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| EP (1) | EP4202278B1 (ja) |
| JP (1) | JP7583817B2 (ja) |
| CN (1) | CN115867606B (ja) |
| AR (1) | AR123287A1 (ja) |
| AU (1) | AU2021327342B2 (ja) |
| BR (1) | BR112023002476A2 (ja) |
| CA (1) | CA3189003A1 (ja) |
| MX (1) | MX2023001972A (ja) |
| SA (1) | SA523442551B1 (ja) |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2023243170A1 (ja) * | 2022-06-15 | 2023-12-21 | ||
| EP4560171A4 (en) * | 2022-07-20 | 2025-11-05 | Nippon Steel Corp | METAL PIPE FOR OIL WELLS |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3126742B1 (fr) * | 2021-09-07 | 2024-01-19 | Vallourec Oil & Gas France | Lubrifiant solide pour ZnNi sur élément fileté tubulaire |
| AR127339A1 (es) * | 2021-10-15 | 2024-01-10 | Nippon Steel Corp | Tubo metálico para pozo petrolero |
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- 2021-08-16 EP EP21858275.7A patent/EP4202278B1/en active Active
- 2021-08-16 UA UAA202300886A patent/UA130259C2/uk unknown
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- 2021-08-19 AR ARP210102332A patent/AR123287A1/es active IP Right Grant
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| EP4560171A4 (en) * | 2022-07-20 | 2025-11-05 | Nippon Steel Corp | METAL PIPE FOR OIL WELLS |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4202278A4 (en) | 2023-11-29 |
| AR123287A1 (es) | 2022-11-16 |
| CN115867606B (zh) | 2024-12-24 |
| CA3189003A1 (en) | 2022-02-24 |
| EP4202278C0 (en) | 2025-06-25 |
| US20230312946A1 (en) | 2023-10-05 |
| BR112023002476A2 (pt) | 2023-03-28 |
| MX2023001972A (es) | 2023-02-23 |
| SA523442551B1 (ar) | 2024-03-19 |
| JP7583817B2 (ja) | 2024-11-14 |
| AU2021327342A1 (en) | 2023-03-30 |
| JPWO2022039131A1 (ja) | 2022-02-24 |
| US12104085B2 (en) | 2024-10-01 |
| AU2021327342B2 (en) | 2024-08-01 |
| UA130259C2 (uk) | 2025-12-31 |
| EP4202278B1 (en) | 2025-06-25 |
| EP4202278A1 (en) | 2023-06-28 |
| CN115867606A (zh) | 2023-03-28 |
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