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WO2022039162A1 - Molding apparatus - Google Patents

Molding apparatus Download PDF

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Publication number
WO2022039162A1
WO2022039162A1 PCT/JP2021/030051 JP2021030051W WO2022039162A1 WO 2022039162 A1 WO2022039162 A1 WO 2022039162A1 JP 2021030051 W JP2021030051 W JP 2021030051W WO 2022039162 A1 WO2022039162 A1 WO 2022039162A1
Authority
WO
WIPO (PCT)
Prior art keywords
die
punch
cutting edge
block
edge portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2021/030051
Other languages
French (fr)
Japanese (ja)
Inventor
慎一 羽生
和彦 河東
貴弘 細川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beac Co Ltd
Original Assignee
Beac Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beac Co Ltd filed Critical Beac Co Ltd
Publication of WO2022039162A1 publication Critical patent/WO2022039162A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/14Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/02Die constructions enabling assembly of the die parts in different ways

Definitions

  • the present invention relates to a mold device.
  • the outer shape of a work material such as a plate material is removed by press working using a die device consisting of an integrated punch and die as an efficient processing means.
  • the outer shape is punched by inserting a punch into the die with a work material interposed therebetween (see, for example, Patent Document 1).
  • the die and the punch are naturally enlarged.
  • the material of the die and the punch used for punching the outer shape is originally made of expensive silicon nitride or cemented carbide, the material cost becomes high due to the increase in size.
  • the die and punch processing time becomes long due to the increase in size, and the mold equipment becomes expensive due to the need for large processing equipment.
  • the mold device of Patent Document 1 does not have a means for adjusting (regulating) the clearance between the punch and the die, it takes time and effort to specify the clearance and it is possible to manage the clearance with high accuracy. It also has the problem of being difficult.
  • the anteversion angle (corresponding to the rake angle with respect to the clearance angle) for improving the punching property of the material to be processed is very thin or the soft elastic material. ) Is difficult to provide. Further, in a configuration in which the die is integrally formed, it is difficult to provide a shear angle for punching a hard material such as a steel plate while suppressing a punching force (shearing force).
  • the present invention has been made to solve at least one of such problems, it is possible to significantly reduce the cost of the mold device, and it is possible to easily obtain a desired clearance with high accuracy. It is possible to provide a forward tilt angle and a shear angle on the cutting edge of the die, and further, it is intended to provide a mold device having excellent die assembleability and maintainability. Is.
  • the die device of the present invention is a die device for punching an outer shape of a work from a work material, and is arranged with a punch having a punched cutting edge portion and a cutting edge portion of the punch as a reference. It has a die composed of a plurality of die blocks, and any of the plurality of die blocks can be slid and moved toward the punch, and the plurality of die blocks are provided by clearance defining means. It is characterized in that the clearance between the cutting edge portion of the punch and the cutting edge portion of the die is defined and fixed to the die holder.
  • the tip surface of the other die block is abutted against the linearly extending cutting edge portion of one of the two adjacent die blocks to the die. Therefore, it is preferable that a continuous cutting edge portion is configured.
  • the die block is configured with cutting edge portions on a plurality of two or more sides.
  • the die when the planar shape of the work has a rounded portion, the die is connected to a corner block having a cutting edge portion constituting the rounded portion and the rounded portion. It is composed of a straight block having a cutting edge portion extending in a straight line capable of being capable, the corner block is fixed at a predetermined position and a predetermined posture, and the straight block is attached to the straight block of the corner block. It is preferable that the clearance can be slid and moved to a position defining the clearance along the connecting tip surface.
  • the punch is composed of a plurality of punch blocks that can be slid and moved, and of two adjacent punch blocks, the cutting edge portion of one of the punch blocks. It is preferable that the cutting edge portion is fixed to the punch holder in a state of forming a continuous cutting edge portion by abutting the tip surface of the other punch block against the back surface.
  • the plurality of die blocks are provided with a forward inclination angle starting from the cutting edge portion.
  • the plurality of die blocks have a shear angle for inclining the cutting edge portion in the length direction and a front inclination angle starting from the inclined cutting edge portion. It is preferable that it is provided.
  • the mold device of the present invention by configuring the die with a plurality of divided die blocks, it is possible to significantly reduce the cost as compared with the conventional integrated die.
  • the mold device can easily and highly accurately regulate the clearance by defining the clearance by using the clearance defining means.
  • the die block since the die block has cutting edge portions formed on a plurality of sides at two or more locations, it can be freely assembled regardless of the placement position of the die block or the front and back sides, and the assembleability is possible. Can be improved. When the die or punch is damaged, only the damaged die block or punch block can be repaired or replaced, and a mold device having excellent maintainability can be realized.
  • FIG. 1 It is sectional drawing which shows the schematic structure of the mold apparatus 1. It is a top view which shows the structure which saw the punch set 11 from the die set 10 side. It is a top view which shows the example which arranges the punch blocks 16A to 16D with respect to the inside. It is a top view which shows the structure which saw the die set 10 from the punch set 11 side. It is a figure which shows the detailed example of the structure of the die block 12A to 12D. It is a top view explaining the die apparatus 1 which concerns on application example 1, and shows the structure of the die 121 and the punch 161 when the punching shape is a triangle.
  • FIG. 1 It is a top view which shows the structure which saw the punch set 11 from the die set 10 side. It is a top view which shows the example which arranges the punch blocks 16A to 16D with respect to the inside. It is a top view which shows the structure which saw the die set 10 from the punch set 11 side. It is a figure which shows the detailed example of the structure of the die block 12A to 12
  • FIG. 5 is a plan view showing a configuration example of a die 122 and a punch 162 in which the punching shape according to the application example 2 includes an arc (referred to as a rounded portion). It is a top view which shows the structure of the die 130 and the punch 162 which concerns on application example 3. FIG. It is a top view which shows the structural example of the die 123 and punch 163 applied to the punching shape including the curve which concerns on application example 4. FIG. It is a figure which shows the structure of the die 124 which concerns on the 2nd Embodiment. It is a figure which shows the die 125 which concerns on 3rd Embodiment.
  • FIGS. 1 to 11 each of the figures shown below is a schematic diagram, and the dimensions and scale of the length, width, and thickness are not necessarily the same as the actual ones.
  • FIG. 1 is a cross-sectional view showing a schematic configuration of the mold apparatus 1.
  • the mold device 1 is a mold device for punching the outer shape of the work W2 from the work material W1 which is a plate material.
  • the work W2 becomes a product
  • the work material W1 after punching out the work W2 becomes a product.
  • the material W1 to be processed can be made of resin, Al, Cu, resin, a circuit board, a hard steel plate, or the like, and the material is not particularly limited.
  • the mold device 1 is composed of a die set 10 and a punch set 11.
  • the die set 10 is the upper mold and the punch set 11 is the lower mold.
  • the die set 10 can be the lower mold and the punch set 11 can be the upper mold.
  • the die set 10 includes a die 12, a die holder 13 for fixing the die 12, and a back plate 14 for attaching the die holder 13 to a press working machine (not shown).
  • the die 12 is arranged so that the four divided die blocks 12A, 12B, 12C, and 12D function as one in a ring shape (see FIG. 4).
  • a continuous cutting edge portion 15 is formed on the inner circumference of the die 12.
  • the punch set 11 includes a punch 16, a punch holder 17 for fixing the punch 16, and a back plate 18 for attaching the punch holder 17 to a press processing machine (not shown).
  • the punch 16 is arranged so that the four divided punch blocks 16A, 16B, 16C, and 16D function as one in a ring shape (see FIG. 2).
  • a guide block 19 for defining a position (positioning at a predetermined position) while sliding the punch blocks 16C and 16D from the horizontal lateral direction is fixed on the upper surface of the punch holder 17.
  • the configurations of the punch blocks 16A to 16D and the guide block 19 will be described with reference to FIG.
  • the guide block 19 is arranged on a flat surface 22 on which the punch blocks 16A, 16B, 16C, 16D are fixed.
  • a cutting edge portion 20 is formed on the outer periphery of the punch 16.
  • a clearance 21 is formed between the cutting edge portion 15 of the die 12 and the cutting edge portion 20 of the punch 16.
  • the punch 16 may be integrally formed in a block shape or may be integrally formed in an annular shape without being divided into punch blocks. Although not shown, the positions of the die set 10 and the punch set 11 are controlled with high accuracy by the guide pins or the guide posts.
  • FIG. 2 is a plan view showing a configuration in which the punch set 11 is viewed from the die set 10 side.
  • FIG. 2 shows an example in which the outer shape (punched shape) of the work W2 is square.
  • the punch 16 is composed of four punch blocks 16A, 16B, 16C, 16D having the same shape and the same dimensions.
  • the facing punch blocks 16A and 16C have the same shape and the same dimensions
  • the facing punch blocks 15B and 15D have the same shape and the same dimensions.
  • Each punch block has a cutting edge portion 20 formed on the outer periphery thereof.
  • the punch blocks 16A to 16D are rectangular parallelepipeds.
  • the punch holder 17 has reference wall surfaces 25 and 26 that intersect each other at 90 degrees. The angle formed between the reference wall surface 25 and the reference wall surface 26 is controlled with high accuracy.
  • the punch block 16A is fixed to the punch holder 17 by three fixing screws 28 in a state where the cutting edge portion 20 is in contact with the reference wall surface 25 and the tip surface 27 is in contact with the reference wall surface 26.
  • the punch block 16B is fixed to the punch holder 17 by three fixing screws 28 in a state where the cutting edge portion 20 is in contact with the reference wall surface 26 and the tip surface 29 is in contact with the back surface 30 of the punch block 16A.
  • the directions in which the punch blocks 16A and 16B are moved are represented by solid arrows.
  • each punch block the cutting edge portion 20 and the back surface 30 are parallel to each other, and the length, width, and thickness of each punch block are controlled with high accuracy.
  • the tip surface 27 of the punch block 16A is on the extension of the cutting edge portion 20 of the punch block 16B and becomes a part of the cutting edge portion 20.
  • the cutting edge portion 20 is configured on an extension of a plane perpendicular to the plane 22 (see FIG. 1), which is a reference plane for arranging the punch holder 17 in the thickness direction. Therefore, in the following description, abutting the cutting edge portion 20 or abutting the cutting edge portion 20 means abutting the constituent surface of the cutting edge portion or abutting the constituent surface of the cutting edge portion. Point to. Next, the arrangement of the punch blocks 16C and 16D will be described.
  • the guide block 19 has reference walls 31 and 32 that intersect each other at 90 degrees. The angle formed between the reference wall surface 31 and the reference wall surface 32 is controlled with high accuracy.
  • the guide blocks 19 are arranged at the positions indicated by the alternate long and short dash lines in FIG. 2, and the punch blocks 16C and 16D are placed between the punch blocks 16A and 16B and the guide blocks 19. It is in a position where it can be set.
  • the punch blocks 16C and 16D are arranged in such a posture that the front end surface 29 of the other punch block can be brought into contact with the back surface 30 of one punch block of the adjacent punch blocks. ..
  • the punch block 16D is arranged so that one end surface 27 can be brought into contact with the reference wall surface 25 of the punch holder 17.
  • the guide block 19 is slid and moved while guiding the cutting edge portions 20 of the punch blocks 16C and 16D on the reference wall surfaces 31 and 32, and the punch blocks 16C and 16D are abutted against the punch blocks 16A and 16B.
  • the moving direction of the guide block is indicated by a thick arrow.
  • the guide block 19 is fixed to the punch holder 17 with the four fixing screws 33, and the punch blocks 16C and 16D are respectively attached to the punch holder 17 with the three fixing screws 28. Fix it.
  • a gap 34 is provided between the punch holder 17 and the guide block 19 to avoid mutual interference.
  • FIG. 2 is a so-called outer reference in which the punch blocks 16A to 16D are arranged with reference to the cutting edge portion 20, but it is also possible to arrange the punch blocks 16A to 16D with respect to the inner reference. be.
  • the configuration of the inner reference will be described with reference to FIG.
  • FIG. 3 is a plan view showing an example in which punch blocks 16A to 16D are arranged with reference to the inside.
  • the punch blocks 16A to 16D are the same as those described in FIG. 2, and the arrangement configuration of the punch blocks 16 is the same as the configuration example shown in FIG.
  • a convex portion 35 is formed in the central portion of the punch holder 17 so that the punch blocks 16A to 16D project upward from the plane 22 which is the arrangement reference surface.
  • the protrusions 35 have reference walls 36, 37 that intersect each other at 90 degrees. The angle formed between the reference wall surface 36 and the reference wall surface 37 is controlled with high accuracy.
  • the convex portion 35 is formed below the upper surface of the punch 16 and having a height capable of defining the positions of the punch blocks 16A and 16B (see FIG. 1).
  • the method of assembling the punch blocks 16A to 16D will be explained.
  • the punch blocks 16A and 16B are slid and moved so that the back surface 30 comes into contact with the reference wall surfaces 36 and 37.
  • the directions in which the punch blocks 16A and 16B are moved are indicated by solid arrows.
  • the punch blocks 16A and 16B are fixed to the punch holder 17 by three fixing screws 28 in a state of being in contact with the convex portion 35, respectively.
  • the punch block 16A and the punch block 16B are arranged in the same manner as shown in FIG. Similar to the outer reference shown in FIG.
  • the punch blocks 16C and 16D are slid and moved on the reference walls 31 and 32 of the guide block 19 while guiding the cutting edge portions 20 of the punch blocks 16C and 16D, and the punch blocks 16A and 16D are moved.
  • It is fixed to the punch holder 17 by three fixing screws 28 in a state of being abutted against 16B.
  • the direction in which the guide block 19 is moved is indicated by a thick arrow.
  • the guide block 19 is fixed to the punch holder 17 by four fixing screws 33 as in the case of the outer reference. Since the width and length dimensions of each punch block are controlled with high accuracy, it is possible to configure the continuous cutting edge portion 20 with high accuracy even with the inner reference. Subsequently, the configuration of the die 12 will be described with reference to FIG.
  • FIG. 4 is a plan view showing a configuration in which the die set 10 is viewed from the punch set 11 side. Note that FIG. 4 shows a state in which the punch 16 is fitted into the die 12.
  • the die 12 is composed of four divided die blocks 12A, 12B, 12C, and 12D having the same shape and the same dimensions.
  • the punch 16 shows a configuration example described in FIG. Die blocks 12A to 12D are rectangular parallelepipeds.
  • the die 12 configured in this way forms a punched shape in which the cutting edge portions 15 of two adjacent die blocks intersect in a straight line so that the corners of the internal angles are not rounded (called rounded). Is possible.
  • the die blocks 12A to 12D are arranged so as to imitate the cutting edge portion 20 of the punch blocks 16A to 16D. That is, in two adjacent die blocks, the cutting edge portion 15 of one die block is abutted against the tip surface 41 of the other die block to form a continuous cutting edge portion 15 in a square shape.
  • the punch blocks 16A to 16D are arranged on the bottom surface (see FIG. 1) of the recess 23 provided in the die holder 13. Inside the recess 23 (see FIG. 1) provided in the die holder 13, the punch blocks 16A to 16D are configured to be slidable.
  • a clearance 21 is formed over the entire circumference between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12.
  • the clearance 21 is defined by interposing a shim 40 as a clearance defining means in a straight line portion between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12.
  • the clearance 21 is formed to a desired value.
  • the die blocks 12A to 12D are arranged in the recess 23 as shown in FIG. 4, and then temporarily fixed by three fixing screws 28, respectively.
  • the temporary fixing is a state in which the die set 10 has a tightening force that does not move to the extent that the posture is changed, and a tightening force that can move if the die set 10 is to be moved.
  • a shim 40 is interposed between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12, and the punch 16 is fitted into the die 12. Then, the cutting edge portions 15 of the die blocks 12A to 12D are slid toward the punch 16 until they come into contact with the shim 40, and are finally fixed by the fixing screw 28.
  • the main fixing is to fix the work W2 with a tightening force that does not move or deform the die blocks 12A to 12D when punching the work W2.
  • the moving directions of the die blocks 12A to 12D are indicated by solid arrows.
  • the clearance 21 is defined according to the thickness of the work material W1. Therefore, by selecting the shim 40 having a thickness corresponding to the required clearance 21, the clearance 21 can be easily and accurately defined.
  • the configurations of the die blocks 12A to 12D will be described in more detail with reference to FIG.
  • FIG. 5 is a diagram showing a detailed example of the configuration of the die blocks 12A to 12D.
  • FIG. 5A is a perspective view of the entire configuration as viewed from the punch side
  • FIG. 5B is a cross-sectional view showing a cross-sectional view of one die block in the width direction.
  • FIG. 5 illustrates a case where the punched shape is square, and since the assembled structure is the same as the example described in FIG. 4, the description thereof will be omitted.
  • the shapes of the die blocks 12A to 12D are rectangular parallelepipeds.
  • Each of the die blocks 12A to 12D has the same dimensions, the width, length and thickness are processed with high precision, and the four surfaces constituting the long sides constituting the rectangular parallelepiped are subjected to surface finishing processing close to a mirror surface. From this, when viewed in a plan view, the sides A1, A2, B1 and B2 at two locations inside and outside each die block when the die 12 is configured can be the cutting edge portion 15.
  • each of the four die blocks is provided with three screw insertion holes 24a, 24b, and 24c for fixing the die block to the die holder 13.
  • the die block 12A will be described as a representative example.
  • the screw insertion hole 24a is arranged at the center position (center of the figure) on the upper surface of the die block 12A, and the screw insertion holes 24b and 24c have the same distance L from the screw insertion hole 24a, respectively. Therefore, if the die block 12A is rotated 180 degrees in the plane direction around the screw insertion hole 24a, the side B1 becomes the cutting edge portion 15. Further, if the front and back sides of the die block 12A are reversed, the sides A2 and the side B2 can become the cutting edge portion 15.
  • the die blocks 12B, 12C, and 12D have the same configuration. By making each die block in such a configuration, each die block can be freely assembled regardless of the arrangement position or the front and back.
  • FIG. 5 an example in which the punching shape is square has been described, but if the contact position of one adjacent die block is moved along the other cutting edge portion 15, the range of the length of the die block is reached. It is possible to correspond to a rectangular punched shape with an arbitrary aspect ratio. Further, when the continuous cutting edge portions 15 having different lengths of the facing die blocks 12A and 12B and the facing die blocks 12B and 12D are rectangular, the facing die blocks 12A and 12C and the facing die blocks 12B and 12D are both. The four sides of the long side can be the cutting edge portion 15. Therefore, in the facing die blocks, the die blocks can be freely combined regardless of the arrangement position or the front and back.
  • the die 12 is composed of four die blocks, but the die block configuration is not limited to this.
  • the positions of the die blocks 12A and 12B as an integral configuration and then fix them to the die holder 13, and slide the die blocks 12C and 12D to define the positions and fix them to the die holder 13.
  • the die blocks 12A and 12B as an integral configuration and the die blocks 12C and 12D as an integral configuration so that the two die blocks are butted against each other to define the position.
  • the die when arranging the work material W1 to be punched in advance at the positions of the die blocks 12B and 12D, the die is composed of the die block 12A and the die block 12C so that the work W2 is punched out. It can also be configured. If this example is applied in a broader sense, if the work material W1 is punched in advance and only one side of the work W2 is continuous with the work material W1, the die block is configured as one block. It is also possible to cut and cut the work W2, which is included in the category of this example.
  • the die 12 can be configured to be integrated into a square without dividing the die blocks 12A to 12D.
  • the clearance 21 can be defined by inserting the die into the punch with the shim 40 interposed therebetween.
  • the die 12 and the punch 16 described above have been described in the case where the punching shape is a square or a rectangle, but the idea of forming such a die device 1 is not limited to a square, but is applied to a quadrangle such as a rhombus or a trapezoid. Is possible. Further, it can be applied not only to a quadrangle but also to a work W2 having a triangle, a polygon, and a curve. This will be described with reference to FIGS. 6 to 9 by exemplifying an application example.
  • FIG. 6 is an explanatory diagram illustrating the die device 1 according to the first application example, and shows the configuration of the die 121 and the punch 161 when the punching shape is an equilateral triangle. Note that FIG. 6 shows a state in which the punch 161 is fitted into the die 121.
  • the mold device 1 according to Application Example 1 is composed of an equilateral triangular die 121 and a punch 161.
  • the die 121 is composed of divided die blocks 121A, 121B, 121C, and each of the die blocks has a cutting edge portion 151.
  • the die 121 is continuous in an equilateral triangle by abutting the cutting edge portion 151 of one of the adjacent die blocks with the tip surface 42 of the other die block.
  • the cutting edge portion 151 is configured.
  • the punch 161 is composed of divided punch blocks 161A, 161B, 161C, and each punch block has a cutting edge portion 201. Similar to the die 121, the punch 161 is a continuous equilateral triangle cut by abutting the tip surface 43 of the other punch block against one of the adjacent punch blocks at each of the three positions at the top of the triangle.
  • the blade portion 201 is configured.
  • the angle of the tip surface 43 of each punch block with respect to the cutting edge portion 201 is the same, so that the tip surface 43 is on the extension of the cutting edge portion 201 and is a part of the cutting edge portion 201. It becomes.
  • a continuous equilateral triangular cutting edge portion 201 is configured over the entire outer circumference of the punch 161.
  • the punch 161 can be configured with both the outer reference shown in FIG. 2 and the inner reference shown in FIG.
  • the configuration in the thickness direction can be described by replacing the die 12 with the die 121 and replacing the punch 16 with the punch 161 in FIG.
  • the clearance 21 between the cutting edge portion 151 of the die 121 and the cutting edge portion 201 of the punch 161 is such that a shim 40 (not shown) is interposed between the cutting edge portion 151 and the cutting edge portion 201 to provide the punch 161. It can be defined by abutting the die blocks 121A, 121B, and 121C on the shim 40 after fitting them into the die 121. Further, in the die 121 configured in this way, since the cutting edge portions 151 composed of two adjacent die blocks intersect in a straight line, the corners of the internal angles are not rounded (called rounded). It is possible to form a punched shape. In such a configuration of the mold device 1, it can be applied not only to regular triangles, right triangles and isosceles triangles, but also to other triangles. It is also possible to integrate two of the three die blocks and slide the other one.
  • the punched shape can be applied not only to triangles and quadrangles but also to polygons such as pentagons and hexagons. These polygons can be considered to be composed of a combination of triangles, and it is possible to realize a polygonal die and punch by applying the idea of the triangle composition by the die 121 and the punch 161 shown in FIG. Is. Further, the die device 1 described above can be applied to a punched shape including an arc (round) or a curved line. This will be described as Application Example 2, Application Example 3, and Application Example 4 with reference to FIGS. 7, 8 and 9.
  • FIG. 7 is a plan view showing a configuration example of the die 122 and the punch 162 in which the punching shape according to the application example 2 includes an arc (referred to as a rounded portion). Note that FIG. 7 shows a state in which the punch 162 is fitted into the die 122. Note that Application Example 2 shown in FIG. 7 is an example in which the four die blocks 122A to 122D have the same shape and the same dimensions, and the two adjacent die blocks have the same configuration. Therefore, the die blocks 122A and 122B Will be described as a representative example.
  • the die block 122A is composed of a cutting edge portion 152 having a straight portion S1 and a rounded portion R1 continuous with the straight portion S1. Further, the tip surfaces 44 and 45 at both ends of the die block 122A are formed at right angles to the straight line portion S1. One end surface 45 of the die block 122B is arranged so as to abut on the straight portion S1 of the cutting edge portion 152. Therefore, the die block 122B can be slid and moved along the straight portion S1 of the die block 122A, and the rounded portion R1 of the die block 122B and the straight portion S1 of the die block 122A are continuous.
  • the arrangement relationship between the die block 122B and the die block 122C, the arrangement relationship between the die block 122C and the die block 122D, and the arrangement relationship between the die block 122D and the die block 122A are the arrangement relationship between the die block 122A and the die block 122B. Since it has the same configuration as the above, the description thereof will be omitted.
  • the punch 162 is composed of four divided punch blocks 162A, 162B, 162C, 162D.
  • the four punch blocks 162A to 162D have the same shape and the same dimensions, and the two adjacent die blocks have the same configuration. Therefore, the punch blocks 162A and 162B will be described as typical examples.
  • the cutting edge portion 202 is composed of a straight portion S2 and a rounded portion R2 continuous with the straight portion S2. Further, the tip surface 46 on the opposite side of the rounded portion R2 of the punch block 162A is formed at a right angle to the straight portion S2.
  • the front end surface 46 of the punch block 162B is arranged so as to abut on the back surface 30 formed of a straight line of the punch block 162A. Since the positions of the punch blocks 162A and 162B are defined by the outer reference or the inner reference with respect to the punch holder 17 as described with reference to FIGS. 2 and 3, the rounded portion R2 of the punch block 162A and the punches are punched.
  • the cutting edge portion 202 of the block 162B is continuous with the cutting edge portion 202.
  • the arrangement relationship between the punch block 162B and the punch block 162C, the arrangement relationship between the punch block 162C and the punch block 162D, and the arrangement relationship between the punch block 162D and the punch block 162A are the arrangement relationship between the punch block 162A and the punch block 162B. Since it has the same configuration as the above, the description thereof will be omitted. It should be noted that the punch 162 can have an integrated configuration in which four punch blocks are continuously integrated, and an integrated configuration in which the central portion does not open can also be provided.
  • the clearance 21 can be defined by interposing a shim 40 (see FIG. 4) as a clearance defining means between the cutting edge portion 152 of the die 122 and the cutting edge portion 202 of the punch 162.
  • the shim 40 is arranged in a straight line portion between the cutting edge portion 152 and the cutting edge portion 202.
  • the die 122 can have a configuration in which the die blocks 122A to 122D are integrated into a square without being divided.
  • the punching shape is a triangle or a polygon, it is possible to punch the work W2 having an arc at the top in the same way as in the case of a quadrangle.
  • FIG. 8 is a plan view showing the configuration of the die 130 and the punch 162 according to the third application example.
  • Application example 3 is one of other application examples in which the punched shape includes an arc (rounded portion R1), and shows a configuration example in which the punched shape is square and the rounded portions R1 are provided at the four corners. ing. Since the punch 162 applies the same configuration example as the configuration described with reference to FIG. 7, the description thereof will be omitted. Note that FIG. 8 shows a state in which the punch 162 is fitted into the die 130.
  • the die 130 is connected to the corner blocks 132A, 132B, 132C, 132D having the cutting edge portion 131A composed of the rounded portion R1 and the rounded portion R1 (cutting edge portion 131A), and the cutting edge portion 131B extending linearly. It is composed of linear blocks 133A, 133B, 133C, 133D having the above.
  • the corner blocks 132A to 132D have the same shape and the same dimensions, and are fixed to the die holder 13 (see FIG. 1) at a predetermined position and a predetermined posture.
  • the positions and postures of the corner blocks 132A to 132D are adjusted with high accuracy with reference to the rounded portion R2 of the punch 162, and the corner blocks 132A to 132D are fixed to the die holder 13 with a fixing screw or the like.
  • the corner blocks 132A to 132D may be integrally formed with the die holder 13.
  • the straight blocks 133A to 133D are rectangular parallelepipeds and are configured with the same shape and the same dimensions.
  • the straight block 133A is arranged between the corner block 132A and the corner block 132D.
  • the tip surfaces 51 and 52 of the straight block 133A are surfaces perpendicular to the cutting edge portion 131B of the straight block 133A.
  • the tip surfaces 53 and 54 connected to the straight blocks 133A of the corner blocks 132A and 132D are planes parallel to the tip faces 51 and 52 of the straight block.
  • the straight block 133A can be slid toward the punch 162 between the end surface 53 of the corner block 132A and the tip surface 54 of the corner block 132D, and the fixing screw or the like can be moved in contact with the shim 40.
  • the shim 40 is arranged in a straight line between the die 130 and the punch 162. In FIG. 8, the moving direction of each straight block is indicated by a solid arrow.
  • the distance between the corner block 132A and the corner block 132D is set to be the minimum clearance that allows the linear block 133A to be slid.
  • the arrangement relationship between the corner blocks 132A and 132B and the straight line block 133B, the arrangement relationship between the corner blocks 132B and 132C and the straight line block 133C, and the arrangement relationship between the corner blocks 132C and 132D and the straight line block 133D are as follows. It is configured in the same manner as the arrangement relationship with the straight line block 133A. With such a configuration, it is possible to configure the cutting edge portion 131 continuous with the die 130. In the die 130 shown in FIG. 8, at least two or more sides of each of the linear blocks facing each other may be the cutting edge portion 131B by the same concept as that described in FIG. Therefore, each straight block can be freely combined regardless of the arrangement position or the front and back.
  • the configuration of the die 130 of the application example 3 is composed of a corner block arranged at four places and four straight blocks, but the configuration is not limited to such a configuration.
  • a modification of Application Example 3 will be described with reference to FIG.
  • the die block A in which the corner block 132A and the straight line block 133A are integrated, the die block B in which the corner block 132D and the straight line block 133D are integrated, and the corner blocks 132B and 132C are fixed blocks. It is possible to.
  • a straight line block 133B is placed between the die block A and the corner block 132B, a straight line block 133C is placed between the corner block 132B and the corner block 132C, and the straight line blocks 133B and 133C are adjusted for clearance. Make it a block.
  • the clearance 21 can be defined by sliding and moving the orthogonal linear blocks 133B and 133C.
  • the configuration of the fixed block and the clearance adjusting block is not limited to this example, and can be appropriately combined.
  • Application example 4 is a configuration example in which the cutting edge portion 153 of the die 123 and the cutting edge portion 203 of the punch 163 include a curved line.
  • FIG. 9 is a diagram showing a configuration example of the die 123 and the punch 163 applied to the punching shape including the curve according to the application example 4.
  • the die 123 is composed of four divided die blocks 123A, 122B, 122C, 122D.
  • Each die block has cutting edge portions 153A, 153B, 153C, 153D, each of which includes a curved line.
  • a straight portion L1 is provided on one extension of the curved portion of the cutting edge portion 153A
  • a straight portion L2 is provided on one extension of the curved portion of the cutting edge portion 153B
  • the curved portion of the cutting edge portion 153C has a straight portion L2.
  • a straight portion L3 is provided on one extension
  • a straight portion L4 is provided on one extension of the cutting edge portion 153D.
  • the tip surface 47 of the die block 123B is in contact with the straight portion L1 of the die block 123A, and the tip surface 48 of the die block 123C is in contact with the straight portion L2 of the die block 123B. Further, the tip surface 49 of the die block 123D is in contact with the straight portion L3 of the die block 123C, and the tip surface 50 of the die block 123A is in contact with the straight portion L4 of the die block 123D.
  • the continuous cutting edge portion 153 including the curved line is configured by abutting the tip surface of the other die block on the straight line portion of the cutting edge portion of one die block.
  • the shims 40 are arranged at least four places so that the clearance 21 is constant between the die 123 and the punch 163.
  • the lengths of the straight portions L1, L2, L3, and L4 are set to be longer than the contact lengths of the tip surfaces 47 to 50 that abut on each straight portion. By doing so, among the adjacent die blocks, any of the straight portions L1, L2, L3, L4 of one die block is combined with the tip surfaces 47, 48, 49, 50 of the other die block. It is possible to move the slide.
  • a straight line portion is interposed between the cutting edge portion 153B and the cutting edge portion 153C, between the cutting edge portion 153C and the cutting edge portion 153D, and between the cutting edge portion 153D and the cutting edge portion 152A. ..
  • the punch 163 shown in FIG. 9 does not have a configuration in which a plurality of punch blocks are connected in an annular shape, but has an integrated configuration having a cutting edge portion 203 on the outer periphery. Since the cutting edge portion 203 can be formed by processing the outer periphery of the punch main body portion, it can be formed corresponding to a punched shape including a straight line and a curved line.
  • each die block of the first embodiment described above has a rectangular cross section (longitudinal cross section) shape orthogonal to the long side (cutting edge portion) 154, whereas in the second embodiment, each die block has a rectangular shape. It is characterized in that a forward inclination angle ⁇ 1 is provided on the cutting edge portion of the die block.
  • the case where the punched shape is square will be described as an example.
  • FIG. 10A and 10B are views showing the configuration of the die 124 according to the second embodiment
  • FIG. 10A is a perspective view of the die 124 as viewed from the punch 16 side
  • FIG. 10B is a die block 124A. It is a vertical sectional view of. Refer to FIG. 1 for the configuration in the thickness direction.
  • the die 124 is composed of four divided die blocks 124A.
  • the die block 124A is configured with a forward inclination angle ⁇ 1 that is inclined outward in the width direction on the upper surface side with the cutting edge portion 154 as a starting point.
  • the die 124 is configured by bringing the tip surface 51 of the other die block into contact with the cutting edge portion forming surface 154a of one of the two adjacent die blocks.
  • the vertical surface including the cutting edge portion 154 is referred to as the cutting edge portion constituent surface 154a.
  • the cutting edge portion constituent surface 154a is a flat surface perpendicular to the die holder 13 (see FIG. 1).
  • the cutting edge portion 154 (ridge line) of each die block is continuous at the same height.
  • the punch has the configuration shown in FIGS. 2 and 3.
  • the front inclination angle ⁇ 1 is set according to the material and thickness of the work material W1.
  • the idea of forming the forward inclination angle ⁇ 1 on the die block is that the cutting edge portion constituent surface 154a is extended by a plane regardless of the punching shape, and the ridgeline of the cutting edge portion is continuous at the same height. As long as it is constructed, it can be applied to triangles and other quadrangles.
  • the front inclination angle ⁇ 1 is formed over the entire upper surface on the punch 16 side starting from the cutting edge portion 154.
  • the cutting edge portion 154 having a forward inclination angle ⁇ 1 on the long side of the die block 124A can be formed as a ridge.
  • Such ridge cutting edge portions 154 can be configured on both sides of the die block 124A in the width direction, and even if the die block has a forward inclination angle ⁇ 1, each die block can be freely arranged regardless of the arrangement position. It will be possible to assemble it.
  • the cutting edge portion 154 of the convex strip can be formed on the surface side fixed to the die holder 13, and each die block can be freely assembled regardless of the arrangement position and the front and back.
  • the mold apparatus according to the third embodiment will be described with reference to FIG.
  • the front tilt angle ⁇ 1 is configured in the cutting edge portion 154 of each die block in each die block described in the second embodiment described above. It is characterized in that an inclination angle ⁇ 1 and a shear angle ⁇ 2 inclining in the length direction of the cutting edge portion of each die block are provided.
  • the case where the punched shape is square will be described as an example. Refer to FIG. 1 for the configuration in the thickness direction.
  • FIG. 11A and 11B are views showing the die 125 according to the third embodiment
  • FIG. 11A is a perspective view of the die 125 as viewed from the punch 16 side
  • FIG. 11B is a front view of the die block 125A
  • 11 (c) is a right side view of the die block 125A
  • FIG. 11 (d) is a left side view of the die block 125A
  • FIG. 11 (e) is a perspective view of the die block 125A.
  • the die 125 is composed of four divided die blocks 125A, 125B, 125C and 125D.
  • the die blocks 125A to 125D have the same shape and the same dimensions.
  • the die block 125A will be described as a representative example.
  • the die block 125A includes a cutting edge portion 155 that is inclined from the right end portion 125Aa to the left end portion 125Ab. This tilt angle is called the shear angle ⁇ 2. Further, the die block 125A is provided with a forward inclination angle ⁇ 1 starting from the ridgeline of the cutting edge portion 155.
  • the height of the cutting edge portion 155 of the die block 125B is higher (corresponding to the right end portion 125Aa side of the die block 125A, and the shear angle ⁇ 2).
  • the tip surface 55 of the die block 125A is on the cutting edge constituent surface 155a on the side where the height of the cutting edge portion 155 of the die block 125A is low (the left end portion 125Ab side and the end point side of the shear angle ⁇ 2). Be abutted.
  • the tip surface 55 on the start point side of the shear angle of the die block 125A is in contact with the cutting edge portion constituent surface 155a on the end point side of the shear angle of the die block 125D.
  • the arrangement relationship between the die block 125B and the die block 125C and the arrangement relationship between the die block 125C and the die block 125D are the same as the arrangement relationship between the die block 125A and the die block 125B and the arrangement relationship between the die block 125C and the die block 125D.
  • the punch has the configuration described in the first embodiment (see FIG. 2).
  • the anteversion angle ⁇ 1 and the shear angle ⁇ 2 are configured such that the cutting edge portion 155 intersects the ridge line 60 of the adjacent die block formed by the anteversion angle ⁇ 1. ..
  • the top portion 61 of the cutting edge portion 155 of one die block protrudes toward the punch block side from the cutting edge portion 155 of the other die block. Therefore, in the punching operation, a shearing force is applied to the workpiece W1 in a clockwise direction from each top portion 61. Further, since the shearing force applied to each of the four sides constituting the punched shape is the same, it is possible to suppress the occurrence of warpage or deformation in the work W2.
  • the butt configuration of the die blocks 125A to 125D is not limited to the configuration shown in FIG. 11 (a).
  • the tip surface 55 on the start point side of the shear angle ⁇ 2 of the die block 125B is the cutting edge constituent surface 155a on the start point side of the shear angle ⁇ 2 of the die block 125A. It is possible to hit on. Therefore, in the two adjacent die blocks, the tip surface 55 on the end point side of the shear angle ⁇ 2 is abutted against the cutting edge portion constituent surface 155a on the end point side of the shear angle ⁇ 2. In such a configuration, the starting point (vertex) of the facing shear angle ⁇ 2 projects toward the punch block side.
  • the shearing force is applied to the workpiece W1 along the cutting edge portion 155 composed of the shear angle ⁇ 2 and the forward tilt angle ⁇ 1 in the direction of 90 degrees from each of the facing vertices, and the shearing force is suppressed.
  • the punching shape is a square has been described as an example, but even if it is a rectangle, a triangle, or a polygon, if the shape of the cutting edge portion is composed of a flat surface, the anteversion angle ⁇ 1 and It is possible to construct a die having a shear angle ⁇ 2.
  • the lengths of the constituent die blocks are different, it is preferable to make the shear angle ⁇ 2 of each die block the same, but it is also possible to make the shear angle ⁇ 2 of each die block not the same.
  • the configuration of the die 125 it is also possible to provide only the shear angle ⁇ 2 without providing the front inclination angle ⁇ 1 according to the material and thickness of the work material W1.
  • the mold device 1 is a mold device for removing the outer shape of the work W2 from the work material W1.
  • the die device 1 comprises a punch 16 having a punched cutting edge portion 20 and a die 12 composed of die blocks 12A, 12B, 12C, and 12D arranged with the cutting edge portion 20 of the punch 16 as a reference. Have. Further, any of the die blocks 12A, 12B, 12C and 12D can be slid and moved toward the cutting edge portion 20 of the punch 16, and the die blocks 12A, 12B, 12C and 12D are used as clearance defining means.
  • the shim 40 is fixed to the die holder 13 in a state where the clearance 21 between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12 is defined.
  • the continuous cutting edge portion 15 is configured by assembling the four divided die blocks 12A, 12B, 12C, and 12D. With such a configuration, even if the work W2 becomes large, the cost can be significantly reduced as compared with the conventional integrated die.
  • a shim 40 is interposed between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12, and the die blocks 12A to 12D are slid and abutted against the shim 40. And are arranged. That is, the positional relationship between the die 12 and the punch 16 is defined by the thickness of the shim 40 with reference to the cutting edge portion 20 of the punch 16. That is, since the clearance 21 can be defined by the thickness of the shim 40, the clearance 21 can be managed easily and with high accuracy.
  • each of the divided die blocks 12A to 12D has a simplified shape, the machining can be simplified and the cutting edge portion 15 with high accuracy can be formed. Further, since a large-sized and complicated processing equipment for forming a conventional integrated die is not required, it is possible to reduce the cost including the equipment cost.
  • the die 12 has a continuous cutting edge by abutting the tip surface 41 of the other die block 12A against the cutting edge portion 15 extending linearly of one of the two adjacent die blocks 12A and 12B.
  • the unit 15 is configured.
  • the die blocks 12C and the die blocks 12D are also configured in the same manner as the die blocks 12A and 12B.
  • each of the die blocks 12A to 12D can be slid and moved along the cutting edge portion 15 of the adjacent die blocks, and the clearance 21 can be managed with high accuracy. Become. Further, according to such a configuration, when one of a plurality of die blocks is damaged, only the damaged die block can be repaired or replaced, and the mold device has excellent maintainability. It becomes possible to realize 1.
  • the die block is configured with cutting edges on multiple sides at two or more locations.
  • the cutting edge portion 15 is configured on the sides A1 and A2 and the sides B1 and B2 of the die blocks 12A to 12D.
  • the die 130 may be connected to the corner blocks 132A, 132B, 132C, 132D, and the rounded portion R1 having the cutting edge portion 131A constituting the rounded portion R1. It is composed of straight blocks 133A, 133B, 133C, 133D having a cutting edge portion 131B extending in a linear shape, and the corner blocks 132A to 132D are fixed at a predetermined position and a predetermined posture, and the straight blocks 133A to 133D are fixed. Is configured to be slidable to a position defining the clearance 21 along the tip surfaces 53, 54 connected to the straight block of the corner block.
  • the die 130 can be combined with the corner blocks 132A to 132D and the straight blocks 133A to 133D to form an annular continuous cutting edge portion 131 having a rounded portion R1. A similar effect can be obtained. Further, by changing the lengths of the straight line blocks 133A to 133D which are rectangular parallelepipeds, it is possible to easily change the size of the punched shape having the rounded portion R1 or to make it rectangular.
  • the punch 16 is composed of punch blocks 16A, 16B, 16C, 16D that can be slid and moved.
  • the punch 16 constitutes a continuous cutting edge portion 20 by abutting the tip surface 29 of the other punch block against the back surface 30 of the cutting edge portion 20 of one of the two adjacent punch blocks. It is fixed to the punch holder 17 with.
  • the punch blocks 16A and 16B are arranged with reference to the reference wall surfaces 25 and 26 of the punch holder 17.
  • the punch blocks 16C and 16D are arranged with reference to the punch blocks 16A and 16B.
  • the punch 16 constitutes an annular continuous cutting edge portion 20 by arranging a plurality of divided punch blocks 16A to 16D in the same way as the die 12 described above. With such a configuration, the cost of the punch 16 can be significantly reduced as compared with the conventional integrated punch, and the equipment cost can be reduced. Further, when one of a plurality of punch blocks is damaged, it is possible to repair or replace only the damaged punch block, and it is possible to realize a mold device 1 having excellent maintainability. Become.
  • the die blocks 124A, 124B, 124C, and 124D are provided with a forward inclination angle ⁇ 1 starting from the cutting edge portion 154.
  • Providing the anteversion angle ⁇ 1 means that the cutting edge angle of the cutting edge portion 154 is made acute, and the work material W1 is a thin and soft material such as a sheet or a film as well as a metal plate. It is possible to perform good punching.
  • the die blocks 125A, 125B, 125C, and 125D are provided with a shear angle ⁇ 2 for inclining the cutting edge portion 155 in the length direction and an inclined cutting edge portion 155.
  • a forward tilt angle ⁇ 1 as a starting point is provided.
  • the shear angle ⁇ 2 By providing the shear angle ⁇ 2 on the die 125, it is possible to punch out a hard material such as a steel plate while suppressing the shearing force. Further, by forming the cutting edge portion 155 in which the shear angle ⁇ 2 and the forward inclination angle ⁇ 1 are combined, the work material W1 may be a thin and soft material such as a sheet or a film, or a hard material such as a steel plate. Even if it is, it is possible to perform a good punching process.
  • Punch cutting edge 21 ... Clearance, 22 ... Flat surface, 23 ... Recesses, 24a, 24b, 24c ... Screw insertion holes, 25, 26, 31, 32, 36, 37 ... Reference wall surface, 27, 29, 46 ... Punch block tip surface, 28, 33 ... Fixing screw, 30 ... Punch block Back surface, 34 ... Gap, 35 ... Convex part, 40 ... Sim (clearance defining means), 41-45, 47-50, 55 ... Die block tip surface, 51, 52 ... Straight block tip surface, 53, 54 ... Tip surface of corner block, 60 ... Ridge line of cutting edge, 61 ... Top of cutting edge, 125Aa ... Right end, 125Ab ...

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

A molding apparatus 1 according to the present invention comprises a punch 16 having a cutting edge part 20 with a punching shape, and a die 12 configured by die blocks 12A to 12D disposed with respect to the cutting edge part 20. Any of the die blocks 12A to 12D is capable of slide movement toward the punch 16. The die blocks 12A to 12D are fixed to a die holder 13, with a clearance 21 between the cutting edge part 20 of the punch 16 and a cutting edge part 15 of the die 12 being defined by a shim 40. The molding apparatus 1 according to the present invention makes it possible to reduce the cost of the molding apparatus significantly, easily and accurately keep a desired clearance, and provide a forward inclination angle and/or a shear angle on the cutting edge part of the die. Furthermore, the molding apparatus 1 according to the present invention is advantageous in terms of ease of maintenance.

Description

金型装置Mold device

 本発明は、金型装置に関する。 The present invention relates to a mold device.

 板材などの被加工材の外形抜きには、効率的な加工手段として一体型のパンチ及びダイから構成される金型装置を用いるプレス加工で行うのが一般的である。このようなプレス加工においては、被加工材を介在させてダイにパンチを嵌入させることによって外形抜きを行う(例えば、特許文献1参照)。 In general, the outer shape of a work material such as a plate material is removed by press working using a die device consisting of an integrated punch and die as an efficient processing means. In such press working, the outer shape is punched by inserting a punch into the die with a work material interposed therebetween (see, for example, Patent Document 1).

特開2003-126927号公報Japanese Patent Application Laid-Open No. 2003-126927

 特許文献1の金型装置においては、例えば、縦×横寸法が200mm×200mmというように打ち抜き外形が大型化した場合に、当然、ダイ及びパンチが大型化する。例えば、外形抜き用として使用されるダイ及びパンチの材質が元々高価な窒化珪素製又は超硬合金であれば、大型化することにより材料費が高価なものとなる。また、大型化することによってダイ及びパンチの加工時間が長くなること、並びに大型加工設備が必要になることなどを含めて金型装置が高価なものになってしまう。また、特許文献1の金型装置においては、パンチとダイとの間のクリアランスを調整(規定)する手段を備えていないことから、クリアランスの規定に手間がかかると共に、高精度に管理することが困難であるという課題も有している。 In the die device of Patent Document 1, for example, when the punching outer shape is enlarged such that the vertical × horizontal dimension is 200 mm × 200 mm, the die and the punch are naturally enlarged. For example, if the material of the die and the punch used for punching the outer shape is originally made of expensive silicon nitride or cemented carbide, the material cost becomes high due to the increase in size. In addition, the die and punch processing time becomes long due to the increase in size, and the mold equipment becomes expensive due to the need for large processing equipment. Further, since the mold device of Patent Document 1 does not have a means for adjusting (regulating) the clearance between the punch and the die, it takes time and effort to specify the clearance and it is possible to manage the clearance with high accuracy. It also has the problem of being difficult.

 また、特許文献1のように、ダイが一体で構成される構成では、被加工材がごく薄い材料や軟弾性の材料の打ち抜き性を高めるための前傾斜角(逃げ角に対するすくい角に相当する)を設けることは困難である。また、ダイが一体で構成される構成では、打ち抜き力(剪断力)を抑えながら鋼板などの硬質材料を打ち抜くためのシャー角を設けることは困難である。 Further, in the configuration in which the die is integrally formed as in Patent Document 1, the anteversion angle (corresponding to the rake angle with respect to the clearance angle) for improving the punching property of the material to be processed is very thin or the soft elastic material. ) Is difficult to provide. Further, in a configuration in which the die is integrally formed, it is difficult to provide a shear angle for punching a hard material such as a steel plate while suppressing a punching force (shearing force).

 また、一体で構成されるダイにおいては、1か所に損傷が発生した場合、ダイ全体をダイセットから取り外して補修したり、ダイ全体を交換したりしなければならず、メンテナンス性が悪いという課題もある。 In addition, in the case of an integrated die, if damage occurs in one place, the entire die must be removed from the die set for repair or the entire die must be replaced, resulting in poor maintainability. There are also challenges.

 そこで、本発明は、このような課題の少なくとも一つを解決するためになされたものであり、金型装置のコストを格段に下げることが可能であり、かつ、所望のクリアランスを容易に高精度に管理することが可能であり、ダイの切れ刃部に前傾斜角やシャー角を設けることが可能であり、さらに、ダイの組み立て性及びメンテナンス性に優れた金型装置を提供しようとするものである。 Therefore, the present invention has been made to solve at least one of such problems, it is possible to significantly reduce the cost of the mold device, and it is possible to easily obtain a desired clearance with high accuracy. It is possible to provide a forward tilt angle and a shear angle on the cutting edge of the die, and further, it is intended to provide a mold device having excellent die assembleability and maintainability. Is.

[1]本発明の金型装置は、被加工材からワークを外形抜きする金型装置であって、打抜き形状の切れ刃部を有するパンチと、前記パンチの切れ刃部を基準に配置される複数のダイブロックで構成されるダイと、を有し、前記複数のダイブロックのいずれかが、前記パンチに向かってスライド移動させることが可能であり、前記複数のダイブロックは、クリアランス規定手段によって前記パンチの切れ刃部と前記ダイの切れ刃部との間のクリアランスが規定化された状態でダイホルダに固定されている、ことを特徴とする。 [1] The die device of the present invention is a die device for punching an outer shape of a work from a work material, and is arranged with a punch having a punched cutting edge portion and a cutting edge portion of the punch as a reference. It has a die composed of a plurality of die blocks, and any of the plurality of die blocks can be slid and moved toward the punch, and the plurality of die blocks are provided by clearance defining means. It is characterized in that the clearance between the cutting edge portion of the punch and the cutting edge portion of the die is defined and fixed to the die holder.

[2]本発明の金型装置においては、前記ダイには、隣接する2個のダイブロックのうち、一方のダイブロックの直線状に延びる切れ刃部に他方のダイブロックの先端面を突き当てることによって連続した切れ刃部が構成されていることが好ましい。 [2] In the mold apparatus of the present invention, the tip surface of the other die block is abutted against the linearly extending cutting edge portion of one of the two adjacent die blocks to the die. Therefore, it is preferable that a continuous cutting edge portion is configured.

[3]本発明の金型装置においては、前記ダイブロックには、2か所以上の複数辺に切れ刃部が構成されていることが好ましい。 [3] In the mold apparatus of the present invention, it is preferable that the die block is configured with cutting edge portions on a plurality of two or more sides.

[4]本発明の金型装置においては、前記ワークの平面形状がアール部を有する場合、前記ダイは、前記アール部を構成する切れ刃部を有するコーナーブロック、及び、前記アール部に接続することが可能な直線状に延びる切れ刃部を有する直線ブロックから構成されており、前記コーナーブロックは、所定の位置及び所定の姿勢で固定され、前記直線ブロックは、前記コーナーブロックの前記直線ブロックに接続する先端面に沿って前記クリアランスを規定する位置にスライド移動させることが可能に構成されていることが好ましい。 [4] In the mold apparatus of the present invention, when the planar shape of the work has a rounded portion, the die is connected to a corner block having a cutting edge portion constituting the rounded portion and the rounded portion. It is composed of a straight block having a cutting edge portion extending in a straight line capable of being capable, the corner block is fixed at a predetermined position and a predetermined posture, and the straight block is attached to the straight block of the corner block. It is preferable that the clearance can be slid and moved to a position defining the clearance along the connecting tip surface.

[5]本発明の金型装置においては、前記パンチは、スライド移動させることが可能な複数のパンチブロックで構成され、隣接する2個のパンチブロックのうち、一方のパンチブロックの切れ刃部の背面に他方のパンチブロックの先端面を突き当てることによって連続した切れ刃部を構成した状態でパンチホルダに固定されていることが好ましい。 [5] In the mold apparatus of the present invention, the punch is composed of a plurality of punch blocks that can be slid and moved, and of two adjacent punch blocks, the cutting edge portion of one of the punch blocks. It is preferable that the cutting edge portion is fixed to the punch holder in a state of forming a continuous cutting edge portion by abutting the tip surface of the other punch block against the back surface.

[6]本発明の金型装置においては、前記複数のダイブロックには、前記切れ刃部を始点とする前傾斜角が設けられていることが好ましい。 [6] In the mold apparatus of the present invention, it is preferable that the plurality of die blocks are provided with a forward inclination angle starting from the cutting edge portion.

[7]本発明の金型装置においては、前記複数のダイブロックには、前記切れ刃部を長さ方向に傾斜させるシャー角と、傾斜した前記切れ刃部を始点とする前傾斜角とが設けられていることが好ましい。 [7] In the mold apparatus of the present invention, the plurality of die blocks have a shear angle for inclining the cutting edge portion in the length direction and a front inclination angle starting from the inclined cutting edge portion. It is preferable that it is provided.

 本発明の金型装置においては、分割された複数のダイブロックでダイを構成することによって、従来の一体型のダイに対して格段にコストを下げることが可能となる。一方、パンチにおいても、小型化した複数のパンチブロックで構成することによって、従来の一体型のパンチに対して格段にコストを下げることが可能となる。また、金型装置は、クリアランス規定手段を用いてクリアランスを規定することによって、クリアランスを容易に、かつ高精度に規定することが可能となる。また、ダイ(ダイブロック)の切れ刃部に、前傾斜角や、シャー角を設けることによって、軟質材料から鋼板などの硬質材料まで、剪断力を抑えながらワークの外形抜きを行うことが可能となる。本発明によれば、ダイブロックは、2か所以上の複数辺に切れ刃部が構成されていることから、ダイブロックの配置位置、或いは表裏に拘らずに自在に組み立てることが可能となり組み立て性を向上させることが可能となる。ダイ又はパンチが損傷した際に、損傷したダイブロック又はパンチブロックだけを補修したり、交換したりすることが可能となり、メンテナンス性に優れた金型装置を実現できる。 In the mold device of the present invention, by configuring the die with a plurality of divided die blocks, it is possible to significantly reduce the cost as compared with the conventional integrated die. On the other hand, even in the case of punches, by configuring the punches with a plurality of miniaturized punch blocks, it is possible to significantly reduce the cost as compared with the conventional integrated punch. Further, the mold device can easily and highly accurately regulate the clearance by defining the clearance by using the clearance defining means. In addition, by providing a forward tilt angle and shear angle on the cutting edge of the die (die block), it is possible to remove the outer shape of the work from soft materials to hard materials such as steel plates while suppressing shearing force. Become. According to the present invention, since the die block has cutting edge portions formed on a plurality of sides at two or more locations, it can be freely assembled regardless of the placement position of the die block or the front and back sides, and the assembleability is possible. Can be improved. When the die or punch is damaged, only the damaged die block or punch block can be repaired or replaced, and a mold device having excellent maintainability can be realized.

金型装置1の概略構成を示す断面図である。It is sectional drawing which shows the schematic structure of the mold apparatus 1. パンチセット11をダイセット10側から見た構成を示す平面図である。It is a top view which shows the structure which saw the punch set 11 from the die set 10 side. 内側基準でパンチブロック16A~16Dを配置する例を示す平面図である。It is a top view which shows the example which arranges the punch blocks 16A to 16D with respect to the inside. ダイセット10をパンチセット11側から見た構成を示す平面図である。It is a top view which shows the structure which saw the die set 10 from the punch set 11 side. ダイブロック12A~12Dの構成の詳細例を示す図である。It is a figure which shows the detailed example of the structure of the die block 12A to 12D. 適用例1に係る金型装置1を説明する平面図であり、打抜き形状が三角形の場合のダイ121及びパンチ161の構成を表している。It is a top view explaining the die apparatus 1 which concerns on application example 1, and shows the structure of the die 121 and the punch 161 when the punching shape is a triangle. 適用例2に係る打抜き形状が円弧(アール部という)を含むダイ122及びパンチ162の構成例を示す平面図である。FIG. 5 is a plan view showing a configuration example of a die 122 and a punch 162 in which the punching shape according to the application example 2 includes an arc (referred to as a rounded portion). 適用例3に係るダイ130及びパンチ162の構成を示す平面図である。It is a top view which shows the structure of the die 130 and the punch 162 which concerns on application example 3. FIG. 適用例4に係る曲線を含む打抜き形状に適用するダイ123及びパンチ163の構成例を示す平面図である。It is a top view which shows the structural example of the die 123 and punch 163 applied to the punching shape including the curve which concerns on application example 4. FIG. 第2の実施の形態に係るダイ124の構成を示す図である。It is a figure which shows the structure of the die 124 which concerns on the 2nd Embodiment. 第3の実施の形態に係るダイ125を示す図である。It is a figure which shows the die 125 which concerns on 3rd Embodiment.

 以下、本発明の実施の形態に係る金型装置について、図1~図11を参照しながら説明する。なお、以下に示す各図は模式図であり、縦・横・厚みの寸法及び縮尺は必ずしも実際のものと同じとなっていない。 Hereinafter, the mold apparatus according to the embodiment of the present invention will be described with reference to FIGS. 1 to 11. It should be noted that each of the figures shown below is a schematic diagram, and the dimensions and scale of the length, width, and thickness are not necessarily the same as the actual ones.

[第1の実施の形態]
 図1は、金型装置1の概略構成を示す断面図である。金型装置1は、板材である被加工材W1からワークW2の外形抜き加工を行う金型装置である。なお、ワークW2が製品となる場合もあれば、ワークW2を打ち抜いた後の被加工材W1が製品となる場合もある。金型装置1は、被加工材W1が樹脂製やAl、Cu、樹脂、或いは回路基板や硬質の鋼板などに適用可能であり、材質は特に限定されない。
[First Embodiment]
FIG. 1 is a cross-sectional view showing a schematic configuration of the mold apparatus 1. The mold device 1 is a mold device for punching the outer shape of the work W2 from the work material W1 which is a plate material. In some cases, the work W2 becomes a product, and in other cases, the work material W1 after punching out the work W2 becomes a product. In the mold apparatus 1, the material W1 to be processed can be made of resin, Al, Cu, resin, a circuit board, a hard steel plate, or the like, and the material is not particularly limited.

 金型装置1は、ダイセット10とパンチセット11とから構成されている。図1に示す例においては、ダイセット10を上型、パンチセット11を下型としているが、プレス加工機の構造によってダイセット10を下型、パンチセット11を上型とすることが可能である。ダイセット10は、ダイ12、ダイ12を固定するダイホルダ13と、ダイホルダ13をプレス加工機(図示は省略)に取り付けるためのバックプレート14とから構成されている。本例においては、ダイ12は、分割された4個のダイブロック12A,12B,12C,12Dが環状に一体となり機能するように配置されている(図4参照)。ダイ12の内周には連続した切れ刃部15が形成されている。 The mold device 1 is composed of a die set 10 and a punch set 11. In the example shown in FIG. 1, the die set 10 is the upper mold and the punch set 11 is the lower mold. However, depending on the structure of the press processing machine, the die set 10 can be the lower mold and the punch set 11 can be the upper mold. be. The die set 10 includes a die 12, a die holder 13 for fixing the die 12, and a back plate 14 for attaching the die holder 13 to a press working machine (not shown). In this example, the die 12 is arranged so that the four divided die blocks 12A, 12B, 12C, and 12D function as one in a ring shape (see FIG. 4). A continuous cutting edge portion 15 is formed on the inner circumference of the die 12.

 パンチセット11は、パンチ16、パンチ16を固定するパンチホルダ17と、パンチホルダ17をプレス加工機(図示は省略)に取り付けるためのバックプレート18とから構成されている。本例においては、パンチ16は、分割された4個のパンチブロック16A,16B,16C,16Dが環状に一体となり機能するように配置されている(図2参照)。パンチホルダ17の上面には、パンチブロック16C,16Dを水平横方向からスライド移動させながら位置を規定する(所定の位置に位置決めする)ためのガイドブロック19が固定されている。パンチブロック16A~16D及びガイドブロック19の構成については、図2を参照して説明する。 The punch set 11 includes a punch 16, a punch holder 17 for fixing the punch 16, and a back plate 18 for attaching the punch holder 17 to a press processing machine (not shown). In this example, the punch 16 is arranged so that the four divided punch blocks 16A, 16B, 16C, and 16D function as one in a ring shape (see FIG. 2). A guide block 19 for defining a position (positioning at a predetermined position) while sliding the punch blocks 16C and 16D from the horizontal lateral direction is fixed on the upper surface of the punch holder 17. The configurations of the punch blocks 16A to 16D and the guide block 19 will be described with reference to FIG.

 ガイドブロック19は、パンチブロック16A,16B,16C,16Dが固定される平面22上に配置される。パンチ16の外周には切れ刃部20が形成されている。ダイ12の切れ刃部15とパンチ16の切れ刃部20との間には、クリアランス21が構成される。なお、パンチ16は、パンチブロックに分割せずに、ブロック状の一体構成とすることや、環状の一体構成とすることも可能である。図示は省略するが、ダイセット10及びパンチセット11は、ガイドピン又はガイドポストによって、互いの相対位置が高精度に管理されている。 The guide block 19 is arranged on a flat surface 22 on which the punch blocks 16A, 16B, 16C, 16D are fixed. A cutting edge portion 20 is formed on the outer periphery of the punch 16. A clearance 21 is formed between the cutting edge portion 15 of the die 12 and the cutting edge portion 20 of the punch 16. The punch 16 may be integrally formed in a block shape or may be integrally formed in an annular shape without being divided into punch blocks. Although not shown, the positions of the die set 10 and the punch set 11 are controlled with high accuracy by the guide pins or the guide posts.

 図2は、パンチセット11をダイセット10側から見た構成を示す平面図である。なお、図2は、ワークW2の外形(打抜き形状)が正方形の例を示している。パンチ16は、分割された同じ形状、同じ寸法の4個のパンチブロック16A,16B,16C,16Dによって構成されている。ワークW2が長方形の場合には、対向するパンチブロック16A,16Cは同じ形状、同じ寸法であり、対向するパンチブロック15B,15Dが同じ形状、同じ寸法となる。各パンチブロックには、外周に切れ刃部20が構成されている。パンチブロック16A~16Dは直方体である。 FIG. 2 is a plan view showing a configuration in which the punch set 11 is viewed from the die set 10 side. Note that FIG. 2 shows an example in which the outer shape (punched shape) of the work W2 is square. The punch 16 is composed of four punch blocks 16A, 16B, 16C, 16D having the same shape and the same dimensions. When the work W2 is rectangular, the facing punch blocks 16A and 16C have the same shape and the same dimensions, and the facing punch blocks 15B and 15D have the same shape and the same dimensions. Each punch block has a cutting edge portion 20 formed on the outer periphery thereof. The punch blocks 16A to 16D are rectangular parallelepipeds.

 パンチホルダ17は、互いに90度に交差する基準壁面25,26を有している。基準壁面25と基準壁面26との間でなす角度は高精度に管理されている。パンチブロック16Aは、切れ刃部20を基準壁面25に当接させ、先端面27を基準壁面26に当接させた状態で3本の固定ネジ28によってパンチホルダ17に固定される。パンチブロック16Bは、基準壁面26に切れ刃部20を当接させ、先端面29をパンチブロック16Aの背面30に当接させた状態で3本の固定ネジ28によってパンチホルダ17に固定される。図2において、パンチブロック16A,16Bを移動させる方向を実線の矢印で表している。各パンチブロックにおいて、切れ刃部20と背面30は互いに平行であり、各パンチブロックの長さ、幅及び厚みは高精度に管理されている。なお、パンチブロック16Aの先端面27は、パンチブロック16Bの切れ刃部20の延長上にあり、切れ刃部20の一部となる。 The punch holder 17 has reference wall surfaces 25 and 26 that intersect each other at 90 degrees. The angle formed between the reference wall surface 25 and the reference wall surface 26 is controlled with high accuracy. The punch block 16A is fixed to the punch holder 17 by three fixing screws 28 in a state where the cutting edge portion 20 is in contact with the reference wall surface 25 and the tip surface 27 is in contact with the reference wall surface 26. The punch block 16B is fixed to the punch holder 17 by three fixing screws 28 in a state where the cutting edge portion 20 is in contact with the reference wall surface 26 and the tip surface 29 is in contact with the back surface 30 of the punch block 16A. In FIG. 2, the directions in which the punch blocks 16A and 16B are moved are represented by solid arrows. In each punch block, the cutting edge portion 20 and the back surface 30 are parallel to each other, and the length, width, and thickness of each punch block are controlled with high accuracy. The tip surface 27 of the punch block 16A is on the extension of the cutting edge portion 20 of the punch block 16B and becomes a part of the cutting edge portion 20.

 なお、切れ刃部20は、パンチホルダ17の厚み方向配置基準面となる平面22(図1参照)に対して垂直な面の延長上に構成されている。従って、以降に説明において、切れ刃部20を当接させる、又は切れ刃部20に当接させるとは、切れ刃部の構成面を当接させる又は切れ刃部の構成面に当接させることをさす。次いで、パンチブロック16C,16Dの配置について説明する。ガイドブロック19は、互いに90度に交差する基準壁面31,32を有している。基準壁面31と基準壁面32との間でなす角度は高精度に管理されている。パンチブロック16C,16Dを組み立てる際には、ガイドブロック19は、図2において二点鎖線で示す位置に配置されており、パンチブロック16A,16Bとガイドブロック19との間にパンチブロック16C,16Dをセットすることが可能な位置にある。 The cutting edge portion 20 is configured on an extension of a plane perpendicular to the plane 22 (see FIG. 1), which is a reference plane for arranging the punch holder 17 in the thickness direction. Therefore, in the following description, abutting the cutting edge portion 20 or abutting the cutting edge portion 20 means abutting the constituent surface of the cutting edge portion or abutting the constituent surface of the cutting edge portion. Point to. Next, the arrangement of the punch blocks 16C and 16D will be described. The guide block 19 has reference walls 31 and 32 that intersect each other at 90 degrees. The angle formed between the reference wall surface 31 and the reference wall surface 32 is controlled with high accuracy. When assembling the punch blocks 16C and 16D, the guide blocks 19 are arranged at the positions indicated by the alternate long and short dash lines in FIG. 2, and the punch blocks 16C and 16D are placed between the punch blocks 16A and 16B and the guide blocks 19. It is in a position where it can be set.

 パンチブロック16C,16Dは、パンチブロック16A,16Bと同様に、隣接するパンチブロックの一方のパンチブロックの背面30に他方のパンチブロックの先端面29を当接させることが可能な姿勢で配置される。パンチブロック16Dは、一方の先端面27をパンチホルダ17の基準壁面25に突き当てることが可能になるように配置する。そして、基準壁面31,32でパンチブロック16C,16Dそれぞれの切れ刃部20を案内しながらガイドブロック19をスライド移動させ、パンチブロック16C,16Dをパンチブロック16A,16Bに密着するように突き当てる。なお、図2において、ガイドブロックの移動方向を太い矢印で示している。パンチブロック16A~16Dを相互に突き当てた状態で、4本の固定ネジ33によってガイドブロック19をパンチホルダ17に固定し、3本の固定ネジ28でパンチブロック16C,16Dそれぞれをパンチホルダ17に固定する。なお、パンチホルダ17とガイドブロック19の間には、互いに干渉を避けるための隙間34が設けられる。 Similar to the punch blocks 16A and 16B, the punch blocks 16C and 16D are arranged in such a posture that the front end surface 29 of the other punch block can be brought into contact with the back surface 30 of one punch block of the adjacent punch blocks. .. The punch block 16D is arranged so that one end surface 27 can be brought into contact with the reference wall surface 25 of the punch holder 17. Then, the guide block 19 is slid and moved while guiding the cutting edge portions 20 of the punch blocks 16C and 16D on the reference wall surfaces 31 and 32, and the punch blocks 16C and 16D are abutted against the punch blocks 16A and 16B. In FIG. 2, the moving direction of the guide block is indicated by a thick arrow. With the punch blocks 16A to 16D abutting against each other, the guide block 19 is fixed to the punch holder 17 with the four fixing screws 33, and the punch blocks 16C and 16D are respectively attached to the punch holder 17 with the three fixing screws 28. Fix it. A gap 34 is provided between the punch holder 17 and the guide block 19 to avoid mutual interference.

 このように、パンチブロック16A~16Dを組み合わせ、パンチホルダ17に固定することによって、ワークW2の打抜き形状である連続した正方形の切れ刃部20が構成される。なお、図2に示す構成例においては、各パンチブロックを3本の固定ネジ28によってパンチホルダ17に固定しているために、パンチブロック16A~16Dが一体構成ではない環状の構成であっても、ワークW2を打ち抜く際に打抜き形状が変形する虞はない。 In this way, by combining the punch blocks 16A to 16D and fixing them to the punch holder 17, a continuous square cutting edge portion 20 which is a punched shape of the work W2 is configured. In the configuration example shown in FIG. 2, since each punch block is fixed to the punch holder 17 by three fixing screws 28, even if the punch blocks 16A to 16D are not an integral configuration but an annular configuration. There is no possibility that the punched shape will be deformed when the work W2 is punched.

 図2に示す例は、パンチブロック16A~16Dが切れ刃部20を基準に配置される、いわゆる外側基準であるが、これに対して内側基準でパンチブロック16A~16Dを配置する構成も可能である。内側基準の構成について、図3を参照して説明する。 The example shown in FIG. 2 is a so-called outer reference in which the punch blocks 16A to 16D are arranged with reference to the cutting edge portion 20, but it is also possible to arrange the punch blocks 16A to 16D with respect to the inner reference. be. The configuration of the inner reference will be described with reference to FIG.

 図3は、内側基準でパンチブロック16A~16Dを配置する例を示す平面図である。なお、パンチブロック16A~16Dは図2で説明したものと同じものであり、パンチ16の配置構成は、図2で示した構成例と同じである。パンチホルダ17の中央部には、パンチブロック16A~16Dが配置基準面である平面22から上方に突出する凸部35が形成されている。凸部35は、互いに90度に交差する基準壁面36,37を有している。基準壁面36と基準壁面37との間でなす角度は高精度に管理されている。凸部35は、パンチ16の上面より下方、かつ、パンチブロック16A,16Bの位置を規定することが可能な高さを有して形成されている(図1参照)。 FIG. 3 is a plan view showing an example in which punch blocks 16A to 16D are arranged with reference to the inside. The punch blocks 16A to 16D are the same as those described in FIG. 2, and the arrangement configuration of the punch blocks 16 is the same as the configuration example shown in FIG. A convex portion 35 is formed in the central portion of the punch holder 17 so that the punch blocks 16A to 16D project upward from the plane 22 which is the arrangement reference surface. The protrusions 35 have reference walls 36, 37 that intersect each other at 90 degrees. The angle formed between the reference wall surface 36 and the reference wall surface 37 is controlled with high accuracy. The convex portion 35 is formed below the upper surface of the punch 16 and having a height capable of defining the positions of the punch blocks 16A and 16B (see FIG. 1).

 パンチブロック16A~16Dの組み立て方法について説明する。まず、パンチブロック16A,16Bそれぞれをスライド移動させ、背面30を基準壁面36、37に当接させる。パンチブロック16A、16Bを移動させる方向を実線の矢印で示している。パンチブロック16A,16Bは、凸部35に当接させた状態で、それぞれ3本の固定ネジ28によってパンチホルダ17に固定される。パンチブロック16Aとパンチブロック16Bは、図2に示した配置と同じように配置される。パンチブロック16C,16Dは、図2で示した外側基準と同様に、ガイドブロック19の基準壁面31,32でパンチブロック16C,16Dの切れ刃部20を案内しながらスライド移動させ、パンチブロック16A,16Bに突き当てた状態でそれぞれ3本の固定ネジ28によってパンチホルダ17に固定される。ガイドブロック19を移動させる方向を太い矢印で示している。ガイドブロック19は、外側基準と同様に4本の固定ネジ33によってパンチホルダ17に固定される。各パンチブロックの幅及び長さ寸法は高精度に管理されていることから、内側基準であっても連続した切れ刃部20を高精度に構成することが可能となる。続いて、ダイ12の構成について図4を参照して説明する。 The method of assembling the punch blocks 16A to 16D will be explained. First, the punch blocks 16A and 16B are slid and moved so that the back surface 30 comes into contact with the reference wall surfaces 36 and 37. The directions in which the punch blocks 16A and 16B are moved are indicated by solid arrows. The punch blocks 16A and 16B are fixed to the punch holder 17 by three fixing screws 28 in a state of being in contact with the convex portion 35, respectively. The punch block 16A and the punch block 16B are arranged in the same manner as shown in FIG. Similar to the outer reference shown in FIG. 2, the punch blocks 16C and 16D are slid and moved on the reference walls 31 and 32 of the guide block 19 while guiding the cutting edge portions 20 of the punch blocks 16C and 16D, and the punch blocks 16A and 16D are moved. It is fixed to the punch holder 17 by three fixing screws 28 in a state of being abutted against 16B. The direction in which the guide block 19 is moved is indicated by a thick arrow. The guide block 19 is fixed to the punch holder 17 by four fixing screws 33 as in the case of the outer reference. Since the width and length dimensions of each punch block are controlled with high accuracy, it is possible to configure the continuous cutting edge portion 20 with high accuracy even with the inner reference. Subsequently, the configuration of the die 12 will be described with reference to FIG.

 図4は、ダイセット10をパンチセット11側から見た構成を示す平面図である。なお、図4は、パンチ16をダイ12に嵌入させた状態を表している。厚み方向の構成は、図1を参照する。本例においては、ダイ12は、分割された同じ形状、同じ寸法の4個のダイブロック12A、12B,12C,12Dで構成されている。なお、パンチ16は、図2において説明した構成例を示している。ダイブロック12A~12Dは直方体である。このように構成されるダイ12は、隣接する2個のダイブロックの切れ刃部15が直線で交差するために内角の隅部に丸み(アールという)がつくことがない打抜き形状を形成することが可能となる。 FIG. 4 is a plan view showing a configuration in which the die set 10 is viewed from the punch set 11 side. Note that FIG. 4 shows a state in which the punch 16 is fitted into the die 12. Refer to FIG. 1 for the configuration in the thickness direction. In this example, the die 12 is composed of four divided die blocks 12A, 12B, 12C, and 12D having the same shape and the same dimensions. The punch 16 shows a configuration example described in FIG. Die blocks 12A to 12D are rectangular parallelepipeds. The die 12 configured in this way forms a punched shape in which the cutting edge portions 15 of two adjacent die blocks intersect in a straight line so that the corners of the internal angles are not rounded (called rounded). Is possible.

 ダイブロック12A~12Dは、パンチブロック16A~16Dの切れ刃部20に倣うように配置される。すなわち、隣接する2個のダイブロックにおいて、一方のダイブロックの切れ刃部15に他方のダイブロックの先端面41を突き当てることによって正方形に連続した切れ刃部15が構成される。パンチブロック16A~16Dは、ダイホルダ13に設けられた凹部23の底面(図1参照)に配置される。ダイホルダ13に設けられた凹部23(図1参照)の内側において、パンチブロック16A~16Dはスライド移動が可能な構成となっている。 The die blocks 12A to 12D are arranged so as to imitate the cutting edge portion 20 of the punch blocks 16A to 16D. That is, in two adjacent die blocks, the cutting edge portion 15 of one die block is abutted against the tip surface 41 of the other die block to form a continuous cutting edge portion 15 in a square shape. The punch blocks 16A to 16D are arranged on the bottom surface (see FIG. 1) of the recess 23 provided in the die holder 13. Inside the recess 23 (see FIG. 1) provided in the die holder 13, the punch blocks 16A to 16D are configured to be slidable.

 パンチ16の切れ刃部20とダイ12の切れ刃部15との間には、全周に亘ってクリアランス21が構成される。クリアランス21は、パンチ16の切れ刃部20とダイ12の切れ刃部15との間の直線部にクリアランス規定手段としてのシム40を介在させることによって規定化される。規定化とは、クリアランス21が所望の値に形成されていることをさす。ダイブロック12A~12Dは凹部23内に図4に示すように配置した後、それぞれ3本の固定ネジ28によって仮固定する。なお、仮固定とは、ダイセット10の姿勢を変える程度では移動しない締付け力を有し、移動させようとすれば移動可能な締め付け力を有している状態である。 A clearance 21 is formed over the entire circumference between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12. The clearance 21 is defined by interposing a shim 40 as a clearance defining means in a straight line portion between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12. By default, the clearance 21 is formed to a desired value. The die blocks 12A to 12D are arranged in the recess 23 as shown in FIG. 4, and then temporarily fixed by three fixing screws 28, respectively. The temporary fixing is a state in which the die set 10 has a tightening force that does not move to the extent that the posture is changed, and a tightening force that can move if the die set 10 is to be moved.

 この状態で、パンチ16の切れ刃部20とダイ12の切れ刃部15との間にシム40を介在させ、パンチ16をダイ12に嵌入させる。そして、ダイブロック12A~12Dそれぞれの切れ刃部15がシム40に当接するまでパンチ16に向かってスライド移動させ、固定ネジ28によって本固定する。本固定とは、ワークW2を打ち抜く際にダイブロック12A~12Dが移動したり、変形したりしない程度の締めつけ力で固定することである。なお、図4において、ダイブロック12A~12Dそれぞれの移動方向を実線の矢印で示している。各ダイブロックを固定した後、シム40を取り除くことによって、シム40の厚みに相当するクリアランス21を有する金型装置1が構成される。なお、シム40の厚みは高精度に管理されている。 In this state, a shim 40 is interposed between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12, and the punch 16 is fitted into the die 12. Then, the cutting edge portions 15 of the die blocks 12A to 12D are slid toward the punch 16 until they come into contact with the shim 40, and are finally fixed by the fixing screw 28. The main fixing is to fix the work W2 with a tightening force that does not move or deform the die blocks 12A to 12D when punching the work W2. In FIG. 4, the moving directions of the die blocks 12A to 12D are indicated by solid arrows. After fixing each die block, the shim 40 is removed to form a mold device 1 having a clearance 21 corresponding to the thickness of the shim 40. The thickness of the shim 40 is controlled with high accuracy.

 クリアランス21は、被加工材W1の厚みに対応して規定化される。従って、所要のクリアランス21に相当する厚みのシム40を選択することによって、クリアランス21を容易に、かつ高精度に規定することが可能となる。ダイブロック12A~12Dの構成について、図5を参照しながらさらに詳しく説明する。 The clearance 21 is defined according to the thickness of the work material W1. Therefore, by selecting the shim 40 having a thickness corresponding to the required clearance 21, the clearance 21 can be easily and accurately defined. The configurations of the die blocks 12A to 12D will be described in more detail with reference to FIG.

 図5は、ダイブロック12A~12Dの構成の詳細例を示す図である。図5(a)は全体構成をパンチ側から見た斜視図、図5(b)は1個のダイブロックの幅方向断面を示す断面図である。図5は、打抜き形状が正方形の場合を例示し、組み立て構造は図4おいて説明した例と同じなので説明を省略する。ダイブロック12A~12Dそれぞれの形状は直方体である。ダイブロック12A~12Dの各々は同じ寸法であり、幅、長さ及び厚みが高精度に加工され、直方体を構成する長辺を構成する4面は鏡面に近い表面仕上げ加工が施されている。このことから、平面視して、ダイ12を構成したときの各ダイブロックの内側及び外側の2か所における辺A1,A2,B1,B2は切れ刃部15になり得る。 FIG. 5 is a diagram showing a detailed example of the configuration of the die blocks 12A to 12D. FIG. 5A is a perspective view of the entire configuration as viewed from the punch side, and FIG. 5B is a cross-sectional view showing a cross-sectional view of one die block in the width direction. FIG. 5 illustrates a case where the punched shape is square, and since the assembled structure is the same as the example described in FIG. 4, the description thereof will be omitted. The shapes of the die blocks 12A to 12D are rectangular parallelepipeds. Each of the die blocks 12A to 12D has the same dimensions, the width, length and thickness are processed with high precision, and the four surfaces constituting the long sides constituting the rectangular parallelepiped are subjected to surface finishing processing close to a mirror surface. From this, when viewed in a plan view, the sides A1, A2, B1 and B2 at two locations inside and outside each die block when the die 12 is configured can be the cutting edge portion 15.

 図5に示す例において、4個の各ダイブロックには、ダイホルダ13にダイブロックを固定するための3個のネジ挿通孔24a、24b、24cが設けられている。ダイブロック12Aを代表例として説明する。ネジ挿通孔24aは、ダイブロック12Aの上面の中心位置(図心)に配置され、ネジ挿通孔24b,24cは、それぞれネジ挿通孔24aからの距離Lが同じである。従って、ネジ挿通孔24aを中心にダイブロック12Aを平面方向に180度回転すれば辺B1が切れ刃部15になる。また、ダイブロック12Aの表裏を反転すれば、辺A2及び辺B2が切れ刃部15になり得る。ダイブロック12B,12C,12Dも同様な構成である。各ダイブロックをこのような構成にすることによって、各ダイブロックは配置位置、或いは表裏に拘らずに自在に組み立てることが可能となる。 In the example shown in FIG. 5, each of the four die blocks is provided with three screw insertion holes 24a, 24b, and 24c for fixing the die block to the die holder 13. The die block 12A will be described as a representative example. The screw insertion hole 24a is arranged at the center position (center of the figure) on the upper surface of the die block 12A, and the screw insertion holes 24b and 24c have the same distance L from the screw insertion hole 24a, respectively. Therefore, if the die block 12A is rotated 180 degrees in the plane direction around the screw insertion hole 24a, the side B1 becomes the cutting edge portion 15. Further, if the front and back sides of the die block 12A are reversed, the sides A2 and the side B2 can become the cutting edge portion 15. The die blocks 12B, 12C, and 12D have the same configuration. By making each die block in such a configuration, each die block can be freely assembled regardless of the arrangement position or the front and back.

 なお、図5においては、打抜き形状が正方形の例を説明したが、隣接する一方のダイブロックの当接位置を他方の切れ刃部15に沿って移動させれば、ダイブロックの長さの範囲で任意の縦横比の長方形の打抜き形状に対応することが可能となる。また、対向するダイブロック12A,12Bと対向するダイブロック12B、12Dの長さが異なる連続する切れ刃部15が長方形の場合、対向するダイブロック12A,12C、対向するダイブロック12B,12Dは共に長辺の4辺が切れ刃部15になり得る。従って、対向するダイブロックにおいて、各ダイブロックは配置位置、或いは表裏に拘らずに自在に組み合わせることが可能となる。 In FIG. 5, an example in which the punching shape is square has been described, but if the contact position of one adjacent die block is moved along the other cutting edge portion 15, the range of the length of the die block is reached. It is possible to correspond to a rectangular punched shape with an arbitrary aspect ratio. Further, when the continuous cutting edge portions 15 having different lengths of the facing die blocks 12A and 12B and the facing die blocks 12B and 12D are rectangular, the facing die blocks 12A and 12C and the facing die blocks 12B and 12D are both. The four sides of the long side can be the cutting edge portion 15. Therefore, in the facing die blocks, the die blocks can be freely combined regardless of the arrangement position or the front and back.

 なお、図4において説明した例では、4個のダイブロックでダイ12を構成しているが、ダイブロックの構成はこれに限らない。例えば、ダイブロック12A、12Bを一体構成として位置を規定したうえでダイホルダ13に固定し、ダイブロック12C,12Dをそれぞれスライド移動させて位置を規定してダイホルダ13に固定する構成も可能である。また、ダイブロック12A、12Bを一体構成とし、ダイブロック12C,12Dも一体構成として、二体のダイブロックを相互に突き合わせて位置を規定する構成も可能である。また、例えば、ダイブロック12B、12Dの位置に予め抜き加工が施されている被加工材W1を配置する場合には、ダイをダイブロック12A及びダイブロック12Cで構成し、ワークW2を打ち抜くように構成することも可能となる。さらに広義に本例を適用するならば、被加工材W1に予め抜き加工が施され、ワークW2の1辺のみが被加工材W1に連続している場合には、ダイブロックを1ブロック構成とし、ワークW2を切断抜きすることも可能であり、本例の範疇に含まれる。 In the example described in FIG. 4, the die 12 is composed of four die blocks, but the die block configuration is not limited to this. For example, it is also possible to define the positions of the die blocks 12A and 12B as an integral configuration and then fix them to the die holder 13, and slide the die blocks 12C and 12D to define the positions and fix them to the die holder 13. Further, it is also possible to configure the die blocks 12A and 12B as an integral configuration and the die blocks 12C and 12D as an integral configuration so that the two die blocks are butted against each other to define the position. Further, for example, when arranging the work material W1 to be punched in advance at the positions of the die blocks 12B and 12D, the die is composed of the die block 12A and the die block 12C so that the work W2 is punched out. It can also be configured. If this example is applied in a broader sense, if the work material W1 is punched in advance and only one side of the work W2 is continuous with the work material W1, the die block is configured as one block. It is also possible to cut and cut the work W2, which is included in the category of this example.

 また、ダイ12は、ダイブロック12A~12Dを分割せずに正方形に一体化した構成とすることが可能である。このような構成においては、シム40を介在させてダイをパンチに嵌入させることによってクリアランス21を規定することが可能となる。 Further, the die 12 can be configured to be integrated into a square without dividing the die blocks 12A to 12D. In such a configuration, the clearance 21 can be defined by inserting the die into the punch with the shim 40 interposed therebetween.

 以上説明したダイ12及びパンチ16は、打抜き形状が正方形や長方形の場合について説明したが、このような金型装置1を構成する考え方は、正方形に限らず、菱形や台形など四角形に適用することが可能である。また、四角形に限らず、三角形、多角形、及び、曲線を有するワークW2にも適用することが可能である。このことについて適用例を例示し、図6~図9を参照しながら説明する。 The die 12 and the punch 16 described above have been described in the case where the punching shape is a square or a rectangle, but the idea of forming such a die device 1 is not limited to a square, but is applied to a quadrangle such as a rhombus or a trapezoid. Is possible. Further, it can be applied not only to a quadrangle but also to a work W2 having a triangle, a polygon, and a curve. This will be described with reference to FIGS. 6 to 9 by exemplifying an application example.

 (適用例1)
 図6は、適用例1に係る金型装置1を説明する説明図であり、打抜き形状が正三角形の場合のダイ121及びパンチ161の構成を表している。なお、図6は、パンチ161をダイ121に嵌入させた状態を表している。適用例1に係る金型装置1は、正三角形のダイ121及びパンチ161で構成されている。ダイ121は、分割されたダイブロック121A,121B,121Cで構成され、各ダイブロックのそれぞれが切れ刃部151を有している。三角形の頂部となる3か所の各位置において、ダイ121は、隣接するダイブロックの一方のダイブロックの切れ刃部151に、他方のダイブロックの先端面42を突き当てることによって正三角形に連続した切れ刃部151が構成される。
(Application example 1)
FIG. 6 is an explanatory diagram illustrating the die device 1 according to the first application example, and shows the configuration of the die 121 and the punch 161 when the punching shape is an equilateral triangle. Note that FIG. 6 shows a state in which the punch 161 is fitted into the die 121. The mold device 1 according to Application Example 1 is composed of an equilateral triangular die 121 and a punch 161. The die 121 is composed of divided die blocks 121A, 121B, 121C, and each of the die blocks has a cutting edge portion 151. At each of the three positions that form the top of the triangle, the die 121 is continuous in an equilateral triangle by abutting the cutting edge portion 151 of one of the adjacent die blocks with the tip surface 42 of the other die block. The cutting edge portion 151 is configured.

 一方、パンチ161は、分割されたパンチブロック161A,161B,161Cで構成され、各パンチブロックのそれぞれが切れ刃部201を有している。ダイ121と同様に、パンチ161は、三角形の頂部となる3か所の各位置において、隣接するパンチブロックの一方に、他方のパンチブロックの先端面43を突き当てることによって連続した正三角形の切れ刃部201が構成される。パンチ161が正三角形の場合、各パンチブロックの先端面43の切れ刃部201に対する角度は同じであることから、先端面43は切れ刃部201の延長上にあり、切れ刃部201の一部となる。従って、パンチ161の外周全体に亘って連続した正三角形の切れ刃部201が構成される。パンチ161は、図2に示した外側基準又は図3に示した内側基準の両方で構成することが可能である。なお、厚み方向の構成は、図1においてダイ12をダイ121に置き換え、パンチ16をパンチ161に置き換えることで説明できる。 On the other hand, the punch 161 is composed of divided punch blocks 161A, 161B, 161C, and each punch block has a cutting edge portion 201. Similar to the die 121, the punch 161 is a continuous equilateral triangle cut by abutting the tip surface 43 of the other punch block against one of the adjacent punch blocks at each of the three positions at the top of the triangle. The blade portion 201 is configured. When the punch 161 is an equilateral triangle, the angle of the tip surface 43 of each punch block with respect to the cutting edge portion 201 is the same, so that the tip surface 43 is on the extension of the cutting edge portion 201 and is a part of the cutting edge portion 201. It becomes. Therefore, a continuous equilateral triangular cutting edge portion 201 is configured over the entire outer circumference of the punch 161. The punch 161 can be configured with both the outer reference shown in FIG. 2 and the inner reference shown in FIG. The configuration in the thickness direction can be described by replacing the die 12 with the die 121 and replacing the punch 16 with the punch 161 in FIG.

 ダイ121の切れ刃部151とパンチ161の切れ刃部201との間のクリアランス21は、切れ刃部151と切れ刃部201との間にシム40(図示は省略)を介在させ、パンチ161をダイ121に嵌入させた後に、ダイブロック121A、121B,121Cをそれぞれシム40に当接させることによって規定することができる。また、このように構成されるダイ121は、隣接する2個のダイブロックで構成される切れ刃部151が直線で交差するために、内角の隅部に丸み(アールという)がつくことがない抜き形状を形成することが可能となる。なお、このような金型装置1の構成においては、正三角形、直角三角形及び二等辺三角形は勿論、他の三角形にも適用可能である。なお、3個のダイブロックのうち、2個を一体化し、他の1個をスライド移動させる構成とすることも可能である。 The clearance 21 between the cutting edge portion 151 of the die 121 and the cutting edge portion 201 of the punch 161 is such that a shim 40 (not shown) is interposed between the cutting edge portion 151 and the cutting edge portion 201 to provide the punch 161. It can be defined by abutting the die blocks 121A, 121B, and 121C on the shim 40 after fitting them into the die 121. Further, in the die 121 configured in this way, since the cutting edge portions 151 composed of two adjacent die blocks intersect in a straight line, the corners of the internal angles are not rounded (called rounded). It is possible to form a punched shape. In such a configuration of the mold device 1, it can be applied not only to regular triangles, right triangles and isosceles triangles, but also to other triangles. It is also possible to integrate two of the three die blocks and slide the other one.

 なお、図示は省略するが、打抜き形状としては、三角形及び四角形に限らず五角形や六角形などの多角形にも適用することができる。これら多角形は、三角形の組み合わせで構成されていると考えることができ、図6に示すダイ121及びパンチ161による三角形の構成の考え方を応用して多角形のダイ及びパンチを実現することが可能である。また、以上説明した金型装置1は、円弧(アール)や曲線を含む打抜き形状にも適用可能である。そのことについて適用例2、適用例3、適用例4として図7、図8及び図9を参照しながら説明する。 Although not shown, the punched shape can be applied not only to triangles and quadrangles but also to polygons such as pentagons and hexagons. These polygons can be considered to be composed of a combination of triangles, and it is possible to realize a polygonal die and punch by applying the idea of the triangle composition by the die 121 and the punch 161 shown in FIG. Is. Further, the die device 1 described above can be applied to a punched shape including an arc (round) or a curved line. This will be described as Application Example 2, Application Example 3, and Application Example 4 with reference to FIGS. 7, 8 and 9.

 (適用例2)
 図7は、適用例2に係る打抜き形状が円弧(アール部という)を含むダイ122及びパンチ162の構成例を示す平面図である。なお、図7は、パンチ162をダイ122に嵌入させた状態を表している。なお、図7に示す適用例2は、4個のダイブロック122A~122Dが同じ形状、同じ寸法の例であり、隣接する2個のダイブロックは同じ構成でとなることからダイブロック122A,122Bを代表例として説明する。
(Application example 2)
FIG. 7 is a plan view showing a configuration example of the die 122 and the punch 162 in which the punching shape according to the application example 2 includes an arc (referred to as a rounded portion). Note that FIG. 7 shows a state in which the punch 162 is fitted into the die 122. Note that Application Example 2 shown in FIG. 7 is an example in which the four die blocks 122A to 122D have the same shape and the same dimensions, and the two adjacent die blocks have the same configuration. Therefore, the die blocks 122A and 122B Will be described as a representative example.

 ダイブロック122Aは、切れ刃部152が直線部S1と、直線部S1に連続するアール部R1とで構成されている。また、ダイブロック122Aの両端の先端面44,45は直線部S1に対して直角に形成されている。ダイブロック122Bの一方の先端面45は、切れ刃部152の直線部S1に当接するように配置される。従って、ダイブロック122Bは、ダイブロック122Aの直線部S1に沿ってスライド移動させることが可能であり、ダイブロック122Bのアール部R1とダイブロック122Aの直線部S1とが連続する。 The die block 122A is composed of a cutting edge portion 152 having a straight portion S1 and a rounded portion R1 continuous with the straight portion S1. Further, the tip surfaces 44 and 45 at both ends of the die block 122A are formed at right angles to the straight line portion S1. One end surface 45 of the die block 122B is arranged so as to abut on the straight portion S1 of the cutting edge portion 152. Therefore, the die block 122B can be slid and moved along the straight portion S1 of the die block 122A, and the rounded portion R1 of the die block 122B and the straight portion S1 of the die block 122A are continuous.

 ダイブロック122Bとダイブロック122Cとの配置関係、ダイブロック122Cとダイブロック122Dとの配置関係、及び、ダイブロック122Dとダイブロック122Aとの配置関係は、ダイブロック122Aとダイブロック122Bとの配置関係と同じ構成であることから説明を省略する。 The arrangement relationship between the die block 122B and the die block 122C, the arrangement relationship between the die block 122C and the die block 122D, and the arrangement relationship between the die block 122D and the die block 122A are the arrangement relationship between the die block 122A and the die block 122B. Since it has the same configuration as the above, the description thereof will be omitted.

 一方、パンチ162は、分割された4個のパンチブロック162A,162B,162C,162Dで構成されている。本例は、4個のパンチブロック162A~162Dが同じ形状、同じ寸法の例であり、隣接する2個のダイブロックは同じ構成となることからパンチブロック162A,162Bを代表例として説明する。 On the other hand, the punch 162 is composed of four divided punch blocks 162A, 162B, 162C, 162D. In this example, the four punch blocks 162A to 162D have the same shape and the same dimensions, and the two adjacent die blocks have the same configuration. Therefore, the punch blocks 162A and 162B will be described as typical examples.

 パンチブロック162Aは、切れ刃部202が直線部S2と、直線部S2に連続するアール部R2で構成されている。また、パンチブロック162Aのアール部R2に対し反対側の先端面46は、直線部S2に対して直角に形成されている。パンチブロック162Bの先端面46は、パンチブロック162Aの直線で構成される背面30に当接するように配置される。パンチブロック162A,162Bは、図2及び図3で説明したようにパンチホルダ17に対して外側基準又は内側基準でそれぞれの位置が規定されていることから、パンチブロック162Aのアール部R2と、パンチブロック162Bの切れ刃部202とが連続する。 In the punch block 162A, the cutting edge portion 202 is composed of a straight portion S2 and a rounded portion R2 continuous with the straight portion S2. Further, the tip surface 46 on the opposite side of the rounded portion R2 of the punch block 162A is formed at a right angle to the straight portion S2. The front end surface 46 of the punch block 162B is arranged so as to abut on the back surface 30 formed of a straight line of the punch block 162A. Since the positions of the punch blocks 162A and 162B are defined by the outer reference or the inner reference with respect to the punch holder 17 as described with reference to FIGS. 2 and 3, the rounded portion R2 of the punch block 162A and the punches are punched. The cutting edge portion 202 of the block 162B is continuous with the cutting edge portion 202.

 パンチブロック162Bとパンチブロック162Cとの配置関係、パンチブロック162Cとパンチブロック162Dとの配置関係、及び、パンチブロック162Dとパンチブロック162Aとの配置関係は、パンチブロック162Aとパンチブロック162Bとの配置関係と同じ構成であることから説明を省略する。なお、パンチ162は、4個のパンチブロックが連続した一体構成とすることが可能であり、中央部が開口しない一体構成とすることも可能である。 The arrangement relationship between the punch block 162B and the punch block 162C, the arrangement relationship between the punch block 162C and the punch block 162D, and the arrangement relationship between the punch block 162D and the punch block 162A are the arrangement relationship between the punch block 162A and the punch block 162B. Since it has the same configuration as the above, the description thereof will be omitted. It should be noted that the punch 162 can have an integrated configuration in which four punch blocks are continuously integrated, and an integrated configuration in which the central portion does not open can also be provided.

 また、ダイ122の切れ刃部152とパンチ162の切れ刃部202との間にクリアランス規定手段としてのシム40(図4参照)を介在させることによって、クリアランス21を規定することができる。シム40は、切れ刃部152と切れ刃部202との間の直線部分に配置される。このような構成にすることによって、外周の4か所に円弧(アール部)を有するワークW2の打ち抜き加工が可能となる。また、ダイ122は、ダイブロック122A~122Dを分割せずに正方形に一体化した構成とすることが可能である。なお、図示は省略するが、打抜き形状が三角形又は多角形の場合においても、四角形の場合と同じ考え方で頂部に円弧を有するワークW2の打抜き加工を行うことが可能となる。 Further, the clearance 21 can be defined by interposing a shim 40 (see FIG. 4) as a clearance defining means between the cutting edge portion 152 of the die 122 and the cutting edge portion 202 of the punch 162. The shim 40 is arranged in a straight line portion between the cutting edge portion 152 and the cutting edge portion 202. With such a configuration, it is possible to punch out the work W2 having arcs (rounded portions) at four locations on the outer circumference. Further, the die 122 can have a configuration in which the die blocks 122A to 122D are integrated into a square without being divided. Although not shown, even when the punching shape is a triangle or a polygon, it is possible to punch the work W2 having an arc at the top in the same way as in the case of a quadrangle.

 (適用例3)
 図8は、適用例3に係るダイ130及びパンチ162の構成を示す平面図である。適用例3は、打抜き形状が円弧(アール部R1)を含む場合の他の適用例の一つであり、打抜き形状が正方形であり、4隅にアール部R1が設けられる場合の構成例を示している。パンチ162は、図7で説明した構成と同じ構成例を適用しているため説明は省略する。なお、図8は、パンチ162をダイ130に嵌入させた状態を表している。
(Application example 3)
FIG. 8 is a plan view showing the configuration of the die 130 and the punch 162 according to the third application example. Application example 3 is one of other application examples in which the punched shape includes an arc (rounded portion R1), and shows a configuration example in which the punched shape is square and the rounded portions R1 are provided at the four corners. ing. Since the punch 162 applies the same configuration example as the configuration described with reference to FIG. 7, the description thereof will be omitted. Note that FIG. 8 shows a state in which the punch 162 is fitted into the die 130.

 ダイ130は、アール部R1で構成される切れ刃部131Aを有するコーナーブロック132A,132B,132C,132D、及び、アール部R1(切れ刃部131A)に接続し、直線状に延びる切れ刃部131Bを有する直線ブロック133A,133B,133C,133Dから構成されている。コーナーブロック132A~132Dは同じ形状、同じ寸法であり、所定の位置及び所定の姿勢でダイホルダ13(図1参照)に固定されている。コーナーブロック132A~132Dは、パンチ162のアール部R2を基準にして位置及び姿勢が高精度に調整され、固定ネジなどでダイホルダ13に固定される。なお、コーナーブロック132A~132Dは、ダイホルダ13と一体で形成する構成とすることも可能である。 The die 130 is connected to the corner blocks 132A, 132B, 132C, 132D having the cutting edge portion 131A composed of the rounded portion R1 and the rounded portion R1 (cutting edge portion 131A), and the cutting edge portion 131B extending linearly. It is composed of linear blocks 133A, 133B, 133C, 133D having the above. The corner blocks 132A to 132D have the same shape and the same dimensions, and are fixed to the die holder 13 (see FIG. 1) at a predetermined position and a predetermined posture. The positions and postures of the corner blocks 132A to 132D are adjusted with high accuracy with reference to the rounded portion R2 of the punch 162, and the corner blocks 132A to 132D are fixed to the die holder 13 with a fixing screw or the like. The corner blocks 132A to 132D may be integrally formed with the die holder 13.

 直線ブロック133A~133Dは直方体であり、同じ形状、同じ寸法で構成されている。直線ブロック133Aは、コーナーブロック132Aとコーナーブロック132Dとの間に配置される。直線ブロック133Aの先端面51,52は、直線ブロック133Aの切れ刃部131Bに対して直角な面である。コーナーブロック132A,132Dの直線ブロック133Aに接続する先端面53,54は、直線ブロックの先端面51,52に対して平行な面である。直線ブロック133Aは、コーナーブロック132Aの端面53とコーナーブロック132Dの先端面54との間において、パンチ162に向かってスライド移動させることが可能であり、シム40に当接させた状態で固定ネジなどによってダイホルダ13に固定される。シム40は、ダイ130とパンチ162との間の直線部に配置される。図8において、各直線ブロックの移動方向を実線の矢印で示している。コーナーブロック132Aとコーナーブロック132Dとの間の距離は、直線ブロック133Aをスライド移動させることが可能な最小限の隙間となるように設定される。 The straight blocks 133A to 133D are rectangular parallelepipeds and are configured with the same shape and the same dimensions. The straight block 133A is arranged between the corner block 132A and the corner block 132D. The tip surfaces 51 and 52 of the straight block 133A are surfaces perpendicular to the cutting edge portion 131B of the straight block 133A. The tip surfaces 53 and 54 connected to the straight blocks 133A of the corner blocks 132A and 132D are planes parallel to the tip faces 51 and 52 of the straight block. The straight block 133A can be slid toward the punch 162 between the end surface 53 of the corner block 132A and the tip surface 54 of the corner block 132D, and the fixing screw or the like can be moved in contact with the shim 40. Is fixed to the die holder 13. The shim 40 is arranged in a straight line between the die 130 and the punch 162. In FIG. 8, the moving direction of each straight block is indicated by a solid arrow. The distance between the corner block 132A and the corner block 132D is set to be the minimum clearance that allows the linear block 133A to be slid.

 コーナーブロック132A,132Bと直線ブロック133Bとの配置関係、コーナーブロック132B,132Cと直線ブロック133Cとの配置関係、及び、コーナーブロック132C、132Dと直線ブロック133Dとの配置関係は、コーナーブロック132A,132Dの直線ブロック133Aとの配置関係と同じように構成される。このような構成にすることによって、ダイ130に連続した切れ刃部131を構成することが可能となる。なお、図8に示すダイ130においても、図5で説明した構成と同じ考え方によって、少なくとも対向する各直線ブロックの2か所以上の複数辺が切れ刃部131Bになり得る。従って、各直線ブロックは配置位置、或いは表裏に拘らずに自在に組み合わせることが可能となる。 The arrangement relationship between the corner blocks 132A and 132B and the straight line block 133B, the arrangement relationship between the corner blocks 132B and 132C and the straight line block 133C, and the arrangement relationship between the corner blocks 132C and 132D and the straight line block 133D are as follows. It is configured in the same manner as the arrangement relationship with the straight line block 133A. With such a configuration, it is possible to configure the cutting edge portion 131 continuous with the die 130. In the die 130 shown in FIG. 8, at least two or more sides of each of the linear blocks facing each other may be the cutting edge portion 131B by the same concept as that described in FIG. Therefore, each straight block can be freely combined regardless of the arrangement position or the front and back.

 なお、適用例3のダイ130の構成は、4か所に配置するコーナーブロックと、4個の直線ブロックとで構成されているが、このような構成に限らない。図示は省略するが、適用例3の変形例として図8を参照しながら説明する。この変形例によるダイ130は、コーナーブロック132Aと直線ブロック133Aとを一体化したダイブロックA、コーナーブロック132Dと直線ブロック133Dとを一体化したダイブロックB、及び、コーナーブロック132B,132Cを固定ブロックとすることが可能である。このような構成においては、ダイブロックAとコーナーブロック132Bの間に直線ブロック133Bを配置し、コーナーブロック132Bとコーナーブロック132Cとの間に直線ブロック133Cを配置し、直線ブロック133B、133Cをクリアランス調整ブロックとする。 The configuration of the die 130 of the application example 3 is composed of a corner block arranged at four places and four straight blocks, but the configuration is not limited to such a configuration. Although not shown, a modification of Application Example 3 will be described with reference to FIG. In the die 130 according to this modification, the die block A in which the corner block 132A and the straight line block 133A are integrated, the die block B in which the corner block 132D and the straight line block 133D are integrated, and the corner blocks 132B and 132C are fixed blocks. It is possible to. In such a configuration, a straight line block 133B is placed between the die block A and the corner block 132B, a straight line block 133C is placed between the corner block 132B and the corner block 132C, and the straight line blocks 133B and 133C are adjusted for clearance. Make it a block.

 ダイブロックA,B及びコーナーブロック132B,132Cの切れ刃部の形状及び配置位置は高精度に管理された状態でダイホルダ13(図4参照)に固定されている。従って、本例においては、直交する直線ブロック133B,133Cをスライド移動させることによってクリアランス21を規定することが可能となる。なお、固定ブロック及びクリアランス調整ブロックの構成は、本例に限らず適宜組み合わせて構成することが可能である。 The shapes and arrangement positions of the cutting edge portions of the die blocks A and B and the corner blocks 132B and 132C are fixed to the die holder 13 (see FIG. 4) in a state of being controlled with high accuracy. Therefore, in this example, the clearance 21 can be defined by sliding and moving the orthogonal linear blocks 133B and 133C. The configuration of the fixed block and the clearance adjusting block is not limited to this example, and can be appropriately combined.

 また、図示は省略するが、打抜き形状が四角形で、アール部R1が、1か所、2か所又は3か所の場合においては、適用例3のようにコーナーブロックを用いる構成と、図4に示すような直線状のダイブロックを用いる構成とを適宜組み合わせることによって実現することが可能となる。また、抜き形状が三角形や多角形などにおいても、適用例3及び適用例3の変形例と同じ考え方を適用することが可能となる。 Further, although not shown, when the punched shape is quadrangular and the rounded portions R1 are at one place, two places or three places, a configuration using a corner block as in Application Example 3 and FIG. 4 It can be realized by appropriately combining with a configuration using a linear die block as shown in the above. Further, even when the punched shape is a triangle or a polygon, the same idea as that of the application example 3 and the modification of the application example 3 can be applied.

 (適用例4)
 続いて、曲線を含む打抜き形状に適用するダイ123及びパンチ163の構成例について説明する。適用例4は、ダイ123の切れ刃部153、及びパンチ163の切れ刃部203が曲線を含む構成例である。
(Application example 4)
Subsequently, a configuration example of the die 123 and the punch 163 applied to the punched shape including the curved line will be described. Application example 4 is a configuration example in which the cutting edge portion 153 of the die 123 and the cutting edge portion 203 of the punch 163 include a curved line.

 図9は、適用例4に係る曲線を含む打抜き形状に適用するダイ123及びパンチ163の構成例を示す図である。ダイ123は、分割された4個のダイブロック123A,122B,122C,122Dで構成されている。各ダイブロックは、それぞれが曲線を含む切れ刃部153A,153B,153C,153Dを有している。切れ刃部153Aの曲線部の一方の延長上には直線部L1を有し、切れ刃部153Bの曲線部の一方の延長上には直線部L2を有し、切れ刃部153Cの曲線部の一方の延長上には直線部L3を有し、切れ刃部153Dの一方の延長上には直線部L4を有している。 FIG. 9 is a diagram showing a configuration example of the die 123 and the punch 163 applied to the punching shape including the curve according to the application example 4. The die 123 is composed of four divided die blocks 123A, 122B, 122C, 122D. Each die block has cutting edge portions 153A, 153B, 153C, 153D, each of which includes a curved line. A straight portion L1 is provided on one extension of the curved portion of the cutting edge portion 153A, a straight portion L2 is provided on one extension of the curved portion of the cutting edge portion 153B, and the curved portion of the cutting edge portion 153C has a straight portion L2. A straight portion L3 is provided on one extension, and a straight portion L4 is provided on one extension of the cutting edge portion 153D.

 ダイブロック123Aの直線部L1にはダイブロック123Bの先端面47が当接され、ダイブロック123Bの直線部L2にはダイブロック123Cの先端面48が当接される。また、ダイブロック123Cの直線部L3にはダイブロック123Dの先端面49が当接され、さらに、ダイブロック123Dの直線部L4にはダイブロック123Aの先端面50が当接される。このように隣接するダイブロックにおいて、一方のダイブロックの切れ刃部の直線部に他方のダイブロックの先端面を当接させることによって、曲線を含む連続した切れ刃部153が構成される。図示は省略するが、シム40は、ダイ123とパンチ163との間において、クリアランス21が一定になるように、少なくとも4か所以上に配置する。 The tip surface 47 of the die block 123B is in contact with the straight portion L1 of the die block 123A, and the tip surface 48 of the die block 123C is in contact with the straight portion L2 of the die block 123B. Further, the tip surface 49 of the die block 123D is in contact with the straight portion L3 of the die block 123C, and the tip surface 50 of the die block 123A is in contact with the straight portion L4 of the die block 123D. In the adjacent die blocks in this way, the continuous cutting edge portion 153 including the curved line is configured by abutting the tip surface of the other die block on the straight line portion of the cutting edge portion of one die block. Although not shown, the shims 40 are arranged at least four places so that the clearance 21 is constant between the die 123 and the punch 163.

 直線部L1,L2,L3,L4の長さは、各直線部に当接する先端面47~50の当接長さよりも長く設定している。このようにすることによって、隣接するダイブロックのうち、一方のダイブロックの直線部L1,L2,L3,L4のいずれかに、他方のダイブロックの先端面47,48,49,50を組み合わせてスライド移動させることが可能となる。切れ刃部153Bと切れ刃部153Cとの間、切れ刃部153Cと切れ刃部153Dとの間、切れ刃部153Dと切れ刃部152Aとの間の接合部には直線部を介在させている。言い換えれば、隣接する2個のダイブロックにおいて、一方のダイブロックの直線に延在する切れ刃部と他方のダイブロックの先端面を当接させることを構成要件にすれば、曲線を有する打抜き形状の切れ刃部を構成することが可能となる。 The lengths of the straight portions L1, L2, L3, and L4 are set to be longer than the contact lengths of the tip surfaces 47 to 50 that abut on each straight portion. By doing so, among the adjacent die blocks, any of the straight portions L1, L2, L3, L4 of one die block is combined with the tip surfaces 47, 48, 49, 50 of the other die block. It is possible to move the slide. A straight line portion is interposed between the cutting edge portion 153B and the cutting edge portion 153C, between the cutting edge portion 153C and the cutting edge portion 153D, and between the cutting edge portion 153D and the cutting edge portion 152A. .. In other words, if it is a constituent requirement that the cutting edge portion extending in a straight line of one die block and the tip surface of the other die block are brought into contact with each other in two adjacent die blocks, a punched shape having a curved line is provided. It is possible to construct the cutting edge portion of.

 なお、適用例4においても、適用例3(図8参照)の考え方を適用することが可能である。図示は省略するが、図9に示す4隅にコーナーブロックを配置し、コーナーブロック間にクリアランス調整用のダイブロックを配置する構成が適用可能となる。 Note that the concept of application example 3 (see FIG. 8) can also be applied to application example 4. Although not shown, a configuration in which corner blocks are arranged at the four corners shown in FIG. 9 and a die block for clearance adjustment is arranged between the corner blocks can be applied.

 なお、図9に示すパンチ163は、複数のパンチブロックを環状に接続した構成ではなく、外周に切れ刃部203を有する一体構成としている。切れ刃部203は、パンチ本体部の外周を加工して形成することができることから、直線及び曲線を含む打ち抜き形状に対応して形成することが可能である。 Note that the punch 163 shown in FIG. 9 does not have a configuration in which a plurality of punch blocks are connected in an annular shape, but has an integrated configuration having a cutting edge portion 203 on the outer periphery. Since the cutting edge portion 203 can be formed by processing the outer periphery of the punch main body portion, it can be formed corresponding to a punched shape including a straight line and a curved line.

[第2の実施の形態]
 続いて、第2の実施の形態に係るダイ124の構成について図面を参照して説明する。前述した第1の実施の形態の各ダイブロックは、長辺(切れ刃部)154に直交する断面(縦断面)形状が矩形であることに対して、第2の実施の形態においては、各ダイブロックの切れ刃部に前傾斜角θ1を設けていることを特徴としている。打抜き形状が正方形の場合を例にあげて説明する。
[Second Embodiment]
Subsequently, the configuration of the die 124 according to the second embodiment will be described with reference to the drawings. Each die block of the first embodiment described above has a rectangular cross section (longitudinal cross section) shape orthogonal to the long side (cutting edge portion) 154, whereas in the second embodiment, each die block has a rectangular shape. It is characterized in that a forward inclination angle θ1 is provided on the cutting edge portion of the die block. The case where the punched shape is square will be described as an example.

 図10は、第2の実施の形態に係るダイ124の構成を示す図であり、図10(a)は、ダイ124をパンチ16側からみた斜視図、図10(b)は、ダイブロック124Aの縦断面図である。なお、厚み方向の構成については図1を参照する。ダイ124は、分割された4個のダイブロック124Aで構成されている。ダイブロック124Aには、切れ刃部154を始点として上面側幅方向外側に傾斜する前傾斜角θ1が構成されている。ダイ124は、隣接する2個のダイブロックのうち、一方のダイブロックの切れ刃部構成面154aに他方のダイブロックの先端面51を当接させることによって構成されている。 10A and 10B are views showing the configuration of the die 124 according to the second embodiment, FIG. 10A is a perspective view of the die 124 as viewed from the punch 16 side, and FIG. 10B is a die block 124A. It is a vertical sectional view of. Refer to FIG. 1 for the configuration in the thickness direction. The die 124 is composed of four divided die blocks 124A. The die block 124A is configured with a forward inclination angle θ1 that is inclined outward in the width direction on the upper surface side with the cutting edge portion 154 as a starting point. The die 124 is configured by bringing the tip surface 51 of the other die block into contact with the cutting edge portion forming surface 154a of one of the two adjacent die blocks.

 なお、ダイブロック124Aにおいて、切れ刃部154を含む垂直な面を切れ刃部構成面154aとする。切れ刃部構成面154aは、ダイホルダ13に対して垂直な平面である(図1参照)。各ダイブロックの切れ刃部154(稜線)は同じ高さで連続する。なお、パンチは、図2、図3に示す構成とする。前傾斜角θ1は、被加工材W1の材質及び厚みに対応して設定される。なお、ダイブロックに前傾斜角θ1を構成するという考え方は、打抜き形状に関わらず、切れ刃部構成面154aが平面で延長されていて、切れ刃部の稜線が同一高さに連続するように構成される限り、3角形や他の四角形にも適用することが可能である。 In the die block 124A, the vertical surface including the cutting edge portion 154 is referred to as the cutting edge portion constituent surface 154a. The cutting edge portion constituent surface 154a is a flat surface perpendicular to the die holder 13 (see FIG. 1). The cutting edge portion 154 (ridge line) of each die block is continuous at the same height. The punch has the configuration shown in FIGS. 2 and 3. The front inclination angle θ1 is set according to the material and thickness of the work material W1. The idea of forming the forward inclination angle θ1 on the die block is that the cutting edge portion constituent surface 154a is extended by a plane regardless of the punching shape, and the ridgeline of the cutting edge portion is continuous at the same height. As long as it is constructed, it can be applied to triangles and other quadrangles.

 図10に示すダイブロック124Aにおいては、前傾斜角θ1は切れ刃部154を始点としてパンチ16側の上面全体に亘って形成されている。図示は省略するが、ダイブロック124Aの長辺に前傾斜角θ1を有する切れ刃部154を凸条に構成することができる。このような凸条の切れ刃部154は、ダイブロック124Aの幅方向の両側に構成することが可能であり、前傾斜角θ1を有していても各ダイブロックは配置位置に拘らずに自在に組み立てることが可能となる。また、上記凸条の切れ刃部154は、ダイホルダ13に固定する面側にも形成することが可能であり、各ダイブロックは配置位置及び表裏に拘らずに自在に組み立てることが可能となる。 In the die block 124A shown in FIG. 10, the front inclination angle θ1 is formed over the entire upper surface on the punch 16 side starting from the cutting edge portion 154. Although not shown, the cutting edge portion 154 having a forward inclination angle θ1 on the long side of the die block 124A can be formed as a ridge. Such ridge cutting edge portions 154 can be configured on both sides of the die block 124A in the width direction, and even if the die block has a forward inclination angle θ1, each die block can be freely arranged regardless of the arrangement position. It will be possible to assemble it. Further, the cutting edge portion 154 of the convex strip can be formed on the surface side fixed to the die holder 13, and each die block can be freely assembled regardless of the arrangement position and the front and back.

[第3の実施の形態]
 続いて、第3の実施の形態に係る金型装置について図11を参照して説明する。前述した第2の実施の形態に記載の各ダイブロックには、各ダイブロックの切れ刃部154に前傾斜角θ1が構成されていることに対して、第3の実施の形態においては、前傾斜角θ1と、各ダイブロックの切れ刃部の長さ方向に傾斜するシャー角θ2とを設けていることを特徴としている。打抜き形状が正方形の場合を例にあげて説明する。なお、厚み方向の構成については、図1を参照する。
[Third Embodiment]
Subsequently, the mold apparatus according to the third embodiment will be described with reference to FIG. In the third embodiment, the front tilt angle θ1 is configured in the cutting edge portion 154 of each die block in each die block described in the second embodiment described above. It is characterized in that an inclination angle θ1 and a shear angle θ2 inclining in the length direction of the cutting edge portion of each die block are provided. The case where the punched shape is square will be described as an example. Refer to FIG. 1 for the configuration in the thickness direction.

 図11は、第3の実施の形態に係るダイ125を示す図であり、図11(a)は、ダイ125をパンチ16側からみた斜視図、図11(b)は、ダイブロック125Aの正面図、図11(c)はダイブロック125Aの右側面図、図11(d)はダイブロック125Aの左側面図、図11(e)は、ダイブロック125Aの斜視図である。ダイ125は、分割された4個のダイブロック125A、125B,125C,125Dで構成されている。ダイブロック125A~125Dは、同じ形状、同じ寸法である。ダイブロック125Aを代表例として説明する。ダイブロック125Aは、右側端部125Aaから左側端部125Abにかけて傾斜する切れ刃部155が構成されている。この傾斜角度をシャー角θ2という。さらに、ダイブロック125Aには、切れ刃部155の稜線を始点とする前傾斜角θ1が設けられている。 11A and 11B are views showing the die 125 according to the third embodiment, FIG. 11A is a perspective view of the die 125 as viewed from the punch 16 side, and FIG. 11B is a front view of the die block 125A. 11 (c) is a right side view of the die block 125A, FIG. 11 (d) is a left side view of the die block 125A, and FIG. 11 (e) is a perspective view of the die block 125A. The die 125 is composed of four divided die blocks 125A, 125B, 125C and 125D. The die blocks 125A to 125D have the same shape and the same dimensions. The die block 125A will be described as a representative example. The die block 125A includes a cutting edge portion 155 that is inclined from the right end portion 125Aa to the left end portion 125Ab. This tilt angle is called the shear angle θ2. Further, the die block 125A is provided with a forward inclination angle θ1 starting from the ridgeline of the cutting edge portion 155.

 図11(a)に示すように、隣接する2個のダイブロックにおいて、ダイブロック125Bの切れ刃部155の高さが高い側(ダイブロック125Aの右側端部125Aa側に相当し、シャー角θ2の始点側とする)の先端面55は、ダイブロック125Aの切れ刃部155の高さが低い側(左側端部125Ab側、シャー角θ2の終点側とする)の切れ刃部構成面155aに当接される。一方、ダイブロック125Aのシャー角の始点側の先端面55は、ダイブロック125Dのシャー角の終点側の切れ刃部構成面155aに当接される。ダイブロック125Bとダイブロック125Cとの配置関係、ダイブロック125Cとダイブロック125Dとの配置関係は、ダイブロック125Aとダイブロック125B及びダイブロック125Cとダイブロック125Dの配置関係と同じである。パンチは、第1の実施の形態(図2参照)で説明した構成のものとする。 As shown in FIG. 11A, in two adjacent die blocks, the height of the cutting edge portion 155 of the die block 125B is higher (corresponding to the right end portion 125Aa side of the die block 125A, and the shear angle θ2). The tip surface 55 of the die block 125A is on the cutting edge constituent surface 155a on the side where the height of the cutting edge portion 155 of the die block 125A is low (the left end portion 125Ab side and the end point side of the shear angle θ2). Be abutted. On the other hand, the tip surface 55 on the start point side of the shear angle of the die block 125A is in contact with the cutting edge portion constituent surface 155a on the end point side of the shear angle of the die block 125D. The arrangement relationship between the die block 125B and the die block 125C and the arrangement relationship between the die block 125C and the die block 125D are the same as the arrangement relationship between the die block 125A and the die block 125B and the arrangement relationship between the die block 125C and the die block 125D. The punch has the configuration described in the first embodiment (see FIG. 2).

 なお、図11に示す例においては、前傾斜角θ1及びシャー角θ2は、切れ刃部155が、前傾斜角θ1によって形成された隣接するダイブロックの稜線60と交差するように構成されている。ダイ125の4隅において、隣接する2個のダイブロックのうち、一方のダイブロックの切れ刃部155の頂部61は、他方のダイブロックの切れ刃部155よりパンチブロック側に突出している。従って、打抜き動作において、各頂部61から時計回りに剪断力が被加工材W1に加えられていくことになる。また、抜き形状を構成する4辺それぞれにかかる剪断力が同じになるため、ワークW2に反りや変形の発生を抑えることができる。 In the example shown in FIG. 11, the anteversion angle θ1 and the shear angle θ2 are configured such that the cutting edge portion 155 intersects the ridge line 60 of the adjacent die block formed by the anteversion angle θ1. .. At the four corners of the die 125, of the two adjacent die blocks, the top portion 61 of the cutting edge portion 155 of one die block protrudes toward the punch block side from the cutting edge portion 155 of the other die block. Therefore, in the punching operation, a shearing force is applied to the workpiece W1 in a clockwise direction from each top portion 61. Further, since the shearing force applied to each of the four sides constituting the punched shape is the same, it is possible to suppress the occurrence of warpage or deformation in the work W2.

 ダイブロック125A~125Dの突き合わせの構成は図11(a)に示す構成に限らない。図示は省略するが、隣接する2個のダイブロックにおいて、例えば、ダイブロック125Bのシャー角θ2の始点側の先端面55を、ダイブロック125Aのシャー角θ2の始点側の切れ刃部構成面155aに突き当てることが可能である。従って、隣接する2個のダイブロックにおいてシャー角θ2の終点側の切れ刃部構成面155aにシャー角θ2の終点側の先端面55を突き当てることになる。このような構成においては、対向するシャー角θ2の始点(頂点)がパンチブロック側に突出する。従って、対向する頂点のそれぞれから90度方向にシャー角θ2及び前傾斜角θ1によって構成される切れ刃部155に沿いながら剪断力を被加工材W1に加えていくことになり、剪断力を抑えながら鋼板などの硬質材料の打抜きが可能となる。 The butt configuration of the die blocks 125A to 125D is not limited to the configuration shown in FIG. 11 (a). Although not shown, in two adjacent die blocks, for example, the tip surface 55 on the start point side of the shear angle θ2 of the die block 125B is the cutting edge constituent surface 155a on the start point side of the shear angle θ2 of the die block 125A. It is possible to hit on. Therefore, in the two adjacent die blocks, the tip surface 55 on the end point side of the shear angle θ2 is abutted against the cutting edge portion constituent surface 155a on the end point side of the shear angle θ2. In such a configuration, the starting point (vertex) of the facing shear angle θ2 projects toward the punch block side. Therefore, the shearing force is applied to the workpiece W1 along the cutting edge portion 155 composed of the shear angle θ2 and the forward tilt angle θ1 in the direction of 90 degrees from each of the facing vertices, and the shearing force is suppressed. However, it is possible to punch out hard materials such as steel plates.

 図11では、打抜き形状が正方形の場合を例にあげ説明したが、長方形又は三角形或いは多角形であっても、切れ刃部構成面が平面で構成される形状であれば、前傾斜角θ1及びシャー角θ2を有するダイを構成することが可能である。なお、構成するダイブロックの長さが異なる場合においては、各ダイブロックのシャー角θ2を同じにする構成が好ましいが、各ダイブロックのシャー角θ2を同じにしない構成も可能である。また、ダイ125の構成としては、被加工材W1の材質や厚みなどに対応して、前傾斜角θ1を設けずにシャー角θ2のみを設ける構成とすることも可能である。 In FIG. 11, the case where the punching shape is a square has been described as an example, but even if it is a rectangle, a triangle, or a polygon, if the shape of the cutting edge portion is composed of a flat surface, the anteversion angle θ1 and It is possible to construct a die having a shear angle θ2. When the lengths of the constituent die blocks are different, it is preferable to make the shear angle θ2 of each die block the same, but it is also possible to make the shear angle θ2 of each die block not the same. Further, as the configuration of the die 125, it is also possible to provide only the shear angle θ2 without providing the front inclination angle θ1 according to the material and thickness of the work material W1.

 以上説明した第1の実施の形態に係る金型装置1は、被加工材W1からワークW2を外形抜きする金型装置である。金型装置1は、打抜き形状の切れ刃部20を有するパンチ16と、パンチ16の切れ刃部20を基準に配置されるダイブロック12A,12B,12C,12Dで構成されるダイ12と、を有している。また、ダイブロック12A,12B,12C,12Dのいずれかが、パンチ16の切れ刃部20に向かってスライド移動させることが可能であり、ダイブロック12A,12B,12C,12Dは、クリアランス規定手段としてのシム40によってパンチ16の切れ刃部20とダイ12の切れ刃部15との間のクリアランス21が規定化された状態でダイホルダ13に固定されている。 The mold device 1 according to the first embodiment described above is a mold device for removing the outer shape of the work W2 from the work material W1. The die device 1 comprises a punch 16 having a punched cutting edge portion 20 and a die 12 composed of die blocks 12A, 12B, 12C, and 12D arranged with the cutting edge portion 20 of the punch 16 as a reference. Have. Further, any of the die blocks 12A, 12B, 12C and 12D can be slid and moved toward the cutting edge portion 20 of the punch 16, and the die blocks 12A, 12B, 12C and 12D are used as clearance defining means. The shim 40 is fixed to the die holder 13 in a state where the clearance 21 between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12 is defined.

 高精度の外形打抜きに用いるダイの材質としては、材料が高価な窒化珪素または超硬合金を使用することが一般的である。従って、ワークW2のサイズが大型化すれば、従来技術による一体型のダイは必然的に大型化し高価なものとなってしまう。しかし、本発明によれば、分割された4個のダイブロック12A,12B,12C,12Dを組み立てることによって連続した切れ刃部15を構成している。このような構成にすることによって、ワークW2が大型化しても、従来の一体型のダイに対してコストを格段に下げることが可能となる。 As the material of the die used for high-precision external punching, it is common to use silicon nitride or cemented carbide, which are expensive materials. Therefore, if the size of the work W2 is increased, the integrated die according to the conventional technique is inevitably increased in size and becomes expensive. However, according to the present invention, the continuous cutting edge portion 15 is configured by assembling the four divided die blocks 12A, 12B, 12C, and 12D. With such a configuration, even if the work W2 becomes large, the cost can be significantly reduced as compared with the conventional integrated die.

 また、金型装置1においては、パンチ16の切れ刃部20とダイ12の切れ刃部15との間にシム40を介在させ、ダイブロック12A~12Dそれぞれをスライド移動させてシム40に突き当てて配置している。すなわち、パンチ16の切れ刃部20を基準とし、シム40の厚みによってダイ12とパンチ16との位置関係を規定している。すなわち、シム40の厚みによってクリアランス21を規定することができることから、クリアランス21を容易に、かつ高精度に管理することが可能となる。 Further, in the mold apparatus 1, a shim 40 is interposed between the cutting edge portion 20 of the punch 16 and the cutting edge portion 15 of the die 12, and the die blocks 12A to 12D are slid and abutted against the shim 40. And are arranged. That is, the positional relationship between the die 12 and the punch 16 is defined by the thickness of the shim 40 with reference to the cutting edge portion 20 of the punch 16. That is, since the clearance 21 can be defined by the thickness of the shim 40, the clearance 21 can be managed easily and with high accuracy.

 また、分割されたダイブロック12A~12Dの一つひとつは、形状を単純化しているため、加工を単純化することができ、高精度な切れ刃部15を形成することが可能となる。また、従来の一体型のダイを形成するための大型、且つ、複雑加工を可能にする加工設備が必要とならないため、設備費用を含めてコストを下げることが可能となる。 Further, since each of the divided die blocks 12A to 12D has a simplified shape, the machining can be simplified and the cutting edge portion 15 with high accuracy can be formed. Further, since a large-sized and complicated processing equipment for forming a conventional integrated die is not required, it is possible to reduce the cost including the equipment cost.

 ダイ12は、隣接する2個のダイブロック12A,12Bのうち、一方のダイブロック12Bの直線状に延びる切れ刃部15に他方のダイブロック12Aの先端面41を突き当てることによって連続した切れ刃部15が構成されている。ダイブロック12C及びダイブロック12Dもダイブロック12A,12Bと同様に構成される。 The die 12 has a continuous cutting edge by abutting the tip surface 41 of the other die block 12A against the cutting edge portion 15 extending linearly of one of the two adjacent die blocks 12A and 12B. The unit 15 is configured. The die blocks 12C and the die blocks 12D are also configured in the same manner as the die blocks 12A and 12B.

 このような構成にすることによって、ダイブロック12A~12Dのそれぞれは、隣接するダイブロックの切れ刃部15に沿ってスライド移動させることが可能となり、クリアランス21を高精度に管理することが可能となる。また、このような構成によれば、複数のダイブロックの一つが損傷した際に、損傷したダイブロックだけを補修したり、交換したりすることが可能であり、メンテナンス性に優れた金型装置1を実現することが可能となる。 With such a configuration, each of the die blocks 12A to 12D can be slid and moved along the cutting edge portion 15 of the adjacent die blocks, and the clearance 21 can be managed with high accuracy. Become. Further, according to such a configuration, when one of a plurality of die blocks is damaged, only the damaged die block can be repaired or replaced, and the mold device has excellent maintainability. It becomes possible to realize 1.

 また、ダイブロックには、2か所以上の複数辺に切れ刃部が構成される。図5に示す例においては、ダイブロック12A~12Dの辺A1,A2及び辺B1,B2に切れ刃部15が構成される。各ダイブロックをこのような構成にすることによって、各ダイブロックの配置位置、或いは表裏に拘らずに自在に組み立てることが可能となり、金型装置1の組み立て性を飛躍的に向上させることが可能となる。また、このことによって、メンテナンス性に優れた金型装置1を実現できる。 In addition, the die block is configured with cutting edges on multiple sides at two or more locations. In the example shown in FIG. 5, the cutting edge portion 15 is configured on the sides A1 and A2 and the sides B1 and B2 of the die blocks 12A to 12D. By making each die block in such a configuration, it is possible to freely assemble each die block regardless of the arrangement position or the front and back, and it is possible to dramatically improve the assembleability of the mold device 1. Will be. Further, by this, it is possible to realize the mold apparatus 1 having excellent maintainability.

 また、ワークW2の平面形状がアール部R1を有する場合、ダイ130は、アール部R1を構成する切れ刃部131Aを有するコーナーブロック132A,132B,132C,132D、及びアール部R1に接続することが可能な直線状に延びる切れ刃部131Bを有する直線ブロック133A,133B,133C,133Dから構成されており、コーナーブロック132A~132Dは、所定の位置及び所定の姿勢で固定され、直線ブロック133A~133Dは、コーナーブロックの直線ブロックに接続する先端面53,54に沿ってクリアランス21を規定する位置にスライド移動させることが可能に構成されている。 Further, when the planar shape of the work W2 has the rounded portion R1, the die 130 may be connected to the corner blocks 132A, 132B, 132C, 132D, and the rounded portion R1 having the cutting edge portion 131A constituting the rounded portion R1. It is composed of straight blocks 133A, 133B, 133C, 133D having a cutting edge portion 131B extending in a linear shape, and the corner blocks 132A to 132D are fixed at a predetermined position and a predetermined posture, and the straight blocks 133A to 133D are fixed. Is configured to be slidable to a position defining the clearance 21 along the tip surfaces 53, 54 connected to the straight block of the corner block.

 ダイ130は、コーナーブロック132A~132Dと直線ブロック133A~133Dを組み合わせてアール部R1を有する環状の連続した切れ刃部131を構成することが可能となり、前述した適用例2(図7参照)と同様な効果が得られる。また、直方体である直線ブロック133A~133Dの長さを変更すれば、アール部R1を有する打抜き形状のサイズを変えたり、長方形にしたりすることにも容易に適用することが可能となる。 The die 130 can be combined with the corner blocks 132A to 132D and the straight blocks 133A to 133D to form an annular continuous cutting edge portion 131 having a rounded portion R1. A similar effect can be obtained. Further, by changing the lengths of the straight line blocks 133A to 133D which are rectangular parallelepipeds, it is possible to easily change the size of the punched shape having the rounded portion R1 or to make it rectangular.

 金型装置1において、パンチ16は、スライド移動させることが可能なパンチブロック16A、16B,16C,16Dで構成される。パンチ16は、隣接する2個のパンチブロックのうち、一方のパンチブロックの切れ刃部20の背面30に他方のパンチブロックの先端面29を突き当てることによって連続した切れ刃部20を構成した状態でパンチホルダ17に固定されている。 In the mold apparatus 1, the punch 16 is composed of punch blocks 16A, 16B, 16C, 16D that can be slid and moved. The punch 16 constitutes a continuous cutting edge portion 20 by abutting the tip surface 29 of the other punch block against the back surface 30 of the cutting edge portion 20 of one of the two adjacent punch blocks. It is fixed to the punch holder 17 with.

 パンチブロック16A,16Bは、パンチホルダ17の基準壁面25,26を基準に配置される。パンチブロック16C,16Dは、パンチブロック16A,16Bを基準に配置される。パンチ16は、上述したダイ12と同様な考え方で、分割された複数のパンチブロック16A~16Dを配置して環状の連続した切れ刃部20を構成する。このような構成にすることによって、パンチ16においても、従来の一体型のパンチに対してコストを格段に下げることが可能となり、設備費用を低減することが可能となる。また、複数のパンチブロックの一つが損傷した際に、損傷したパンチブロックだけを補修したり、交換したりすることが可能であり、メンテナンス性に優れた金型装置1を実現することが可能となる。 The punch blocks 16A and 16B are arranged with reference to the reference wall surfaces 25 and 26 of the punch holder 17. The punch blocks 16C and 16D are arranged with reference to the punch blocks 16A and 16B. The punch 16 constitutes an annular continuous cutting edge portion 20 by arranging a plurality of divided punch blocks 16A to 16D in the same way as the die 12 described above. With such a configuration, the cost of the punch 16 can be significantly reduced as compared with the conventional integrated punch, and the equipment cost can be reduced. Further, when one of a plurality of punch blocks is damaged, it is possible to repair or replace only the damaged punch block, and it is possible to realize a mold device 1 having excellent maintainability. Become.

 また、第2の実施の形態に係るダイ124においては、ダイブロック124A,124B,124C,124Dには、切れ刃部154を始点とする前傾斜角θ1が設けられている。前傾斜角θ1を設けるということは、切れ刃部154の刃先角を鋭角にするということであり、被加工材W1が、金属板は勿論、シートやフィルムなどの薄く、軟質な材質であっても良好な打抜き加工を行うことが可能となる。 Further, in the die 124 according to the second embodiment, the die blocks 124A, 124B, 124C, and 124D are provided with a forward inclination angle θ1 starting from the cutting edge portion 154. Providing the anteversion angle θ1 means that the cutting edge angle of the cutting edge portion 154 is made acute, and the work material W1 is a thin and soft material such as a sheet or a film as well as a metal plate. It is possible to perform good punching.

 また、第3の実施の形態に係るダイ125においては、ダイブロック125A,125B,125C,125Dには、切れ刃部155を長さ方向に傾斜させるシャー角θ2と、傾斜した切れ刃部155を始点とする前傾斜角θ1とが設けられている。 Further, in the die 125 according to the third embodiment, the die blocks 125A, 125B, 125C, and 125D are provided with a shear angle θ2 for inclining the cutting edge portion 155 in the length direction and an inclined cutting edge portion 155. A forward tilt angle θ1 as a starting point is provided.

 ダイ125にシャー角θ2を設けることによって、剪断力を抑えながら鋼板などの硬質材料の打抜きを行うことが可能となる。また、シャー角θ2及び前傾斜角θ1を合成した切れ刃部155を構成することによって、被加工材W1がシートやフィルムなどの薄く、軟質な材質であっても、或いは、鋼板などの硬質材料であっても良好な打抜き加工を行うことが可能となる。 By providing the shear angle θ2 on the die 125, it is possible to punch out a hard material such as a steel plate while suppressing the shearing force. Further, by forming the cutting edge portion 155 in which the shear angle θ2 and the forward inclination angle θ1 are combined, the work material W1 may be a thin and soft material such as a sheet or a film, or a hard material such as a steel plate. Even if it is, it is possible to perform a good punching process.

 1…金型装置、10…ダイセット、11…パンチセット、12,121~125,130…ダイ、12A~12D,121A~121C,122A~122D,123A~123D,124A,125A~125D…ダイブロック、13…ダイホルダ、14,18…バックプレート、15,131,131A,131B,151~153…ダイの切れ刃部、153A~153D,154,155…ダイブロックの切れ刃部、16,161~163…パンチ、16A~16D,161A~161C,162A~162D…パンチブロック、17…パンチホルダ、19…ガイドブロック、20,201~203…パンチの切れ刃部、21…クリアランス、22…平面、23…凹部、24a,24b,24c…ネジ挿通孔、25,26,31,32,36,37…基準壁面、27,29,46…パンチブロックの先端面、28,33…固定ネジ、30…パンチブロックの背面、34…隙間、35…凸部、40…シム(クリアランス規定手段)、41~45,47~50,55…ダイブロックの先端面、51,52…直線ブロックの先端面、53,54…コーナーブロックの先端面、60…切れ刃部の稜線、61…切れ刃部の頂部、125Aa…右側端部、125Ab…左側端部、132A,132B,132C,132D…コーナーブロック、133A,133B,133C,133D…直線ブロック、154a,155a…切れ刃部構成面、A1,A2,B1,B2…辺、W1…被加工材、W2…ワーク、R1,R2…アール部、S1,S2,L1~L4…直線部、θ1…前傾斜角、θ2…シャー角 1 ... Mold device, 10 ... Die set, 11 ... Punch set, 12, 121 to 125, 130 ... Die, 12A to 12D, 121A to 121C, 122A to 122D, 123A to 123D, 124A, 125A to 125D ... Die block , 13 ... Die holder, 14, 18 ... Back plate, 15, 131, 131A, 131B, 151 to 153 ... Die cutting edge, 153A to 153D, 154, 155 ... Die block cutting edge, 16, 161 to 163. ... Punch, 16A-16D, 161A-161C, 162A-162D ... Punch block, 17 ... Punch holder, 19 ... Guide block, 20, 201-203 ... Punch cutting edge, 21 ... Clearance, 22 ... Flat surface, 23 ... Recesses, 24a, 24b, 24c ... Screw insertion holes, 25, 26, 31, 32, 36, 37 ... Reference wall surface, 27, 29, 46 ... Punch block tip surface, 28, 33 ... Fixing screw, 30 ... Punch block Back surface, 34 ... Gap, 35 ... Convex part, 40 ... Sim (clearance defining means), 41-45, 47-50, 55 ... Die block tip surface, 51, 52 ... Straight block tip surface, 53, 54 ... Tip surface of corner block, 60 ... Ridge line of cutting edge, 61 ... Top of cutting edge, 125Aa ... Right end, 125Ab ... Left end, 132A, 132B, 132C, 132D ... Corner block 133A, 133B, 133C, 133D ... Straight block, 154a, 155a ... Cutting edge constituent surface, A1, A2, B1, B2 ... Side, W1 ... Work material, W2 ... Work, R1, R2 ... R part, S1, S2, L1 ~ L4 ... straight line part, θ1 ... forward tilt angle, θ2 ... shear angle

Claims (7)

 被加工材からワークを外形抜きする金型装置であって、
 打抜き形状の切れ刃部を有するパンチと、
 前記パンチの切れ刃部を基準に配置される複数のダイブロックで構成されるダイと、
を有し、
 前記複数のダイブロックのいずれかが、前記パンチの切れ刃部に向かってスライド移動させることが可能であり、
 前記複数のダイブロックは、クリアランス規定手段によって前記パンチの切れ刃部と前記ダイの切れ刃部との間のクリアランスが規定化された状態でダイホルダに固定されている、
ことを特徴とする金型装置。
It is a mold device that removes the outer shape of the work from the work material.
A punch with a punched cutting edge and
A die composed of a plurality of die blocks arranged with reference to the cutting edge portion of the punch, and
Have,
Any of the plurality of die blocks can be slid and moved toward the cutting edge portion of the punch.
The plurality of die blocks are fixed to the die holder in a state where the clearance between the cutting edge portion of the punch and the cutting edge portion of the die is defined by the clearance defining means.
A mold device characterized by that.
 請求項1に記載の金型装置において、
 前記ダイには、隣接する2個のダイブロックのうち、一方のダイブロックの直線状に延びる切れ刃部に他方のダイブロックの先端面を突き当てることによって連続した切れ刃部が構成されている、
ことを特徴とする金型装置。
In the mold apparatus according to claim 1,
Of the two adjacent die blocks, the die has a continuous cutting edge portion formed by abutting the tip surface of the other die block against the cutting edge portion extending linearly of one die block. ,
A mold device characterized by that.
 請求項1又は請求項2に記載の金型装置において、
 前記ダイブロックには、2か所以上の複数辺に切れ刃部が構成されている、
ことを特徴とする金型装置。
In the mold apparatus according to claim 1 or 2.
The die block has cutting edge portions formed on a plurality of sides at two or more locations.
A mold device characterized by that.
 請求項1に記載の金型装置において、
 前記ワークの平面形状がアール部を有する場合、
 前記ダイは、前記アール部を構成する切れ刃部を有するコーナーブロック、及び、前記アール部に接続することが可能な直線状に延びる切れ刃部を有する直線ブロックから構成されており、
 前記コーナーブロックは、所定の位置及び所定の姿勢で固定され、
 前記直線ブロックは、前記コーナーブロックの前記直線ブロックに接続する先端面に沿って前記クリアランスを規定する位置にスライド移動させることが可能に構成されている、
ことを特徴とする金型装置。
In the mold apparatus according to claim 1,
When the planar shape of the work has a rounded portion,
The die is composed of a corner block having a cutting edge portion constituting the rounded portion and a straight block having a linearly extending cutting edge portion that can be connected to the rounded portion.
The corner block is fixed in a predetermined position and a predetermined posture, and is fixed.
The straight block is configured to be slidable to a position defining the clearance along the tip surface of the corner block connected to the straight block.
A mold device characterized by that.
 請求項1から請求項4のいずれか1項に記載の金型装置において、
 前記パンチは、スライド移動させることが可能な複数のパンチブロックで構成され、隣接する2個のパンチブロックのうち、一方のパンチブロックの切れ刃部の背面に他方のパンチブロックの先端面を突き当てることによって連続した切れ刃部を構成した状態でパンチホルダに固定されている、
ことを特徴とする金型装置。
In the mold apparatus according to any one of claims 1 to 4.
The punch is composed of a plurality of punch blocks that can be slidably moved, and the tip surface of the other punch block is abutted against the back surface of the cutting edge portion of one of the two adjacent punch blocks. By doing so, it is fixed to the punch holder in a state where a continuous cutting edge is configured.
A mold device characterized by that.
 請求項1又は請求項2に記載の金型装置において、
 前記複数のダイブロックには、前記切れ刃部を始点とする前傾斜角が設けられている、
ことを特徴とする金型装置。
In the mold apparatus according to claim 1 or 2.
The plurality of die blocks are provided with a forward inclination angle starting from the cutting edge portion.
A mold device characterized by that.
 請求項1又は請求項2に記載の金型装置において、
 前記複数のダイブロックには、前記切れ刃部を長さ方向に傾斜させるシャー角と、傾斜した前記切れ刃部を始点とする前傾斜角とが設けられている、
ことを特徴とする金型装置。
In the mold apparatus according to claim 1 or 2.
The plurality of die blocks are provided with a shear angle for inclining the cutting edge portion in the length direction and a front inclination angle starting from the inclined cutting edge portion.
A mold device characterized by that.
PCT/JP2021/030051 2020-08-17 2021-08-17 Molding apparatus Ceased WO2022039162A1 (en)

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