WO2022030460A1 - Polyphenylene sulfide resin composition and damping material comprising same - Google Patents
Polyphenylene sulfide resin composition and damping material comprising same Download PDFInfo
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- WO2022030460A1 WO2022030460A1 PCT/JP2021/028659 JP2021028659W WO2022030460A1 WO 2022030460 A1 WO2022030460 A1 WO 2022030460A1 JP 2021028659 W JP2021028659 W JP 2021028659W WO 2022030460 A1 WO2022030460 A1 WO 2022030460A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/37—Thiols
- C08K5/375—Thiols containing six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/02—Polythioethers; Polythioether-ethers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
Definitions
- the present invention relates to a polyphenylene sulfide resin composition and a vibration damping material containing the same.
- PPS polyphenylene sulfide
- the present invention has been made in view of the above problems. That is, it is an object of the present invention to provide a polyphenylene sulfide resin composition having a high loss coefficient in the vicinity of 70 ° C. and a high loss coefficient in a wide temperature range, and a vibration damping material containing the same.
- the present invention provides the following polyphenylene sulfide resin compositions. It contains a polyphenylene sulfide resin (A) having a weight average molecular weight of more than 4000 and a phenylene sulfide compound (B) having a weight average molecular weight of 4000 or less and containing two or more phenylene sulfide structures, and has a glass transition temperature.
- a polyphenylene sulfide resin composition having a temperature of 80 ° C. or lower.
- the present invention also provides the following damping materials.
- the polyphenylene sulfide resin composition of the present invention has a high loss coefficient near 70 ° C. and a high loss coefficient in a wide temperature range. Therefore, the polyphenylene sulfide resin composition can be applied to damping materials used at various temperatures.
- resin composition a polyphenylene sulfide resin composition (hereinafter, also simply referred to as “resin composition”) that can be used as a damping material or the like will be described.
- resin composition a polyphenylene sulfide resin composition that can be used as a damping material or the like.
- the use of the resin composition is not limited to the use.
- the polyphenylene sulfide resin has a high loss coefficient at a temperature of 100 ° C. or higher, but has a low loss coefficient at a temperature of less than 100 ° C. Even if the polyphenylene sulfide resin is mixed with other resins, elastomers, etc., it is difficult to increase the loss coefficient near 70 ° C.
- the loss coefficient in the present specification is the loss elastic modulus (E ") with respect to the storage elastic modulus (E') of the resin or the resin composition.
- the loss coefficient is the loss elastic modulus (E") / storage. It is a value expressed by elastic modulus (E').
- the loss coefficient is a value indicating whether or not the energy of the resin when the resin or the resin composition is deformed can be absorbed. In other words, it can be said that the higher the loss coefficient, the higher the damping property.
- the loss coefficient of the resin or the resin composition is high only at a specific temperature, it is difficult to exhibit sufficient vibration damping properties at a temperature away from that temperature. Therefore, it is also desired to provide a resin composition having high vibration damping property (high loss coefficient) in a wide range of temperatures.
- the polyphenylene sulfide resin (A) having a molecular weight of more than 4000 (hereinafter, also referred to as “PPS resin (A)”) and the molecular weight of 4000 or less.
- PPS resin (A) a polyphenylene sulfide resin composition containing a phenylene sulfide compound containing two or more phenylene sulfide structures (hereinafter, also referred to as “compound (B)”) and having a glass transition temperature of 80 ° C. or lower is at 70 ° C.
- the PPS resin (A) has a relatively highly crystalline structure. Therefore, it is excellent in heat resistance and moldability, but its flexibility is low.
- the compound (B) having a structure common to or very close to that of the PPS resin (A) and having a relatively low molecular weight is mixed with the PPS resin (A), the compound (B) becomes. It easily penetrates between the crystals of the PPS resin (A).
- the PPS resin (A) and the compound (B) are mixed at a ratio such that the glass transition temperature of the resin composition is 80 ° C. or lower, the temperature of the resin composition is relatively low 70. It has a high loss coefficient at about ° C. Further, when the compound (B) is mixed, the loss coefficient becomes high not only in the vicinity of 70 ° C. but also in a wide temperature range. Therefore, the resin composition can be applied to a damping material used at a wide range of temperatures.
- the PPS resin (A) and the compound (B) contained in the polyphenylene sulfide resin composition will be described in detail.
- PPS resin (A) Polyphenylene sulfide resin
- the PPS resin (A) is, for example, a resin containing a structural unit represented by the following formula (1).
- the weight average molecular weight of the PPS resin (A) is more than 4000.
- the PPS resin (A) may contain a structural unit other than the structural unit represented by the above formula (1) as a part thereof as long as the desired effect is not impaired. However, the PPS resin (A) generally contains 99% by mass or more of the structural units represented by the above formula (1) with respect to the mass of one molecule of the PPS resin (A).
- the weight average molecular weight of the PPS resin (A) may be more than 4000.
- the weight average molecular weight of the PPS resin (A) is preferably 10,000 or more and 100,000 or less, more preferably 15,000 or more and 90,000 or less, and preferably 20,000 or more and 80,000 or less.
- the strength of the molded product (for example, damping material) obtained from the resin composition is high.
- the weight average molecular weight of the PPS resin (A) is a value measured as a polystyrene-equivalent value by gel permeation chromatography (GPC). Specifically, the weight average molecular weight is measured by the following method.
- a peak having a maximum value in a region having a molecular weight of more than 4000 and a peak having a maximum value in a region having a molecular weight of 4000 or less are observed.
- the weight average molecular weight of the PPS resin (A) can be specified from the peak having the maximum value in the region having a molecular weight of more than 4000.
- the glass transition temperature of the PPS resin (A) is preferably 70 ° C. or higher and 100 ° C. or lower, and more preferably 80 ° C. or higher and 90 ° C. or lower. When the glass transition temperature of the PPS resin (A) is within the above range, it is easy to obtain a resin composition having good processability and heat resistance.
- the melting point of the PPS resin (A) is preferably 260 ° C. or higher and 300 ° C. or lower, more preferably 270 ° C. or higher and 290 ° C. or lower.
- the melting point of the PPS resin (A) is 260 ° C. or higher, it is easy to obtain a resin composition having good heat resistance.
- the melting point of the PPS resin (A) is 300 ° C. or lower, it can be melt-kneaded with the compound (B) described later without excessively increasing the temperature.
- the glass transition temperature and melting point of the PPS resin (A) can be measured by differential scanning calorimetry (DSC) or the like.
- the PPS resin (A) is pressed at 320 ° C. for molding, and then the obtained molded product is rapidly cooled to room temperature. 5 mg of PPS resin (A) is taken from the cooled molded product. 5 mg of PPS resin (A) is sealed in an aluminum pan to obtain a measurement sample. The measurement sample is heated from room temperature to 340 ° C., and a DSC curve in the meantime is obtained. The heating rate from 50 ° C. to 340 ° C. is 10 ° C./min. From the obtained DSC curve, the glass transition temperature and the melting point are obtained.
- the method for preparing the PPS resin (A) is not particularly limited.
- the PPS resin (A) can be obtained by a known method of polymerizing benzene having two halogens at the para position and a sulfur source containing an alkali metal in an organic amide solvent.
- the method for preparing the PPS resin (A) is not limited to this method.
- Phenylene sulfide compound (Compound (B))
- the weight average molecular weight of the compound (B) contained in the resin composition is 4000 or less.
- Compound (B) Has two or more phenylene sulfide structures.
- the phenylene sulfide structure is, for example, a structure represented by the following formula (1). In the structure represented by the following formula (1), a substituent such as a halogen atom may be bonded to the benzene ring.
- Compound (B) may contain two or more phenylene sulfide structures.
- the compound (B) may be, for example, a dimer (for example, dichlorodiphenyl sulfide, etc.) or a multimer containing 3 or more phenylene sulfide structures.
- a dimer for example, dichlorodiphenyl sulfide, etc.
- a multimer containing 3 or more phenylene sulfide structures In the present specification, two adjacent phenylene sulfide structures may share a sulfide bond (—S—). Therefore, the compound (B) also includes a compound such as dichlorophenyl sulfide and the like.
- the compound (B) may partially contain a structure other than the structure represented by the above formula (1) as long as the desired effect is not impaired.
- the ratio of the mass of the phenylene sulfide structure in one molecule of compound (B) to the mass of one molecule of compound (B) is preferably 98% by mass or more, more preferably 99% by mass or more.
- the compound (B) easily enters between the PPS resin (A), and the above effect is easily obtained.
- the weight average molecular weight of compound (B) may be 4000 or less, preferably 200 or more and 2000 or less. When the weight average molecular weight of the compound (B) is 4000 or less, it is easy to penetrate into the crystal of the PPS resin (A), and it is easy to obtain a resin composition having a high loss coefficient over a wide temperature range.
- the weight average molecular weight of compound (B) is a value measured as a polystyrene-equivalent value by gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- the specific measurement method is the same as the above-mentioned method for measuring the weight average molecular weight of the PPS resin (A).
- the difference between the weight average molecular weight of the PPS resin (A) and the weight average molecular weight of the compound (B) is preferably 6000 or more, and more preferably 8000 or more.
- the glass transition temperature of compound (B) depends on the weight average molecular weight of compound (B). For example, when the weight average molecular weight of compound (B) is about 4000, the glass transition temperature of compound (B) is about 49 ° C. When the weight average molecular weight of compound (B) is, for example, about 1700, the glass transition temperature of compound (B) is room temperature or lower.
- the melting point of compound (B) is preferably 90 ° C. or higher and 275 ° C. or lower, and more preferably 95 ° C. or higher and 248 ° C. or lower.
- the melting point of the compound (B) is 90 ° C. or higher, it is easy to obtain a resin composition having excellent strength and the like.
- the melting point of the compound (B) is 275 ° C. or lower, the above-mentioned PPS resin (A) and the compound (B) can be melt-kneaded without excessively increasing the temperature.
- the glass transition temperature and melting point of the compound (B) can be measured in the same manner as the glass transition temperature and melting point of the PPS resin (A).
- the method for preparing the compound (B) is not particularly limited.
- compound (B) can be obtained by a known method of polymerizing benzene having two halogens and a sulfur source containing an alkali metal in an organic amide solvent.
- the weight average molecular weight of compound (B) can be adjusted by adding an end-capping agent to the polymerization system.
- the method for preparing compound (B) is not limited to this method.
- the resin composition may contain other components together with the above-mentioned PPS resin (A) and compound (B) as long as the desired effect is not impaired.
- the total amount of the PPS resin (A) and the compound (B) in the resin composition is preferably 20% by mass or more, more preferably 40% by mass or more, based on the total mass of the resin composition.
- the content ratio (mass ratio) of the PPS resin (A) and the compound (B) in the resin composition is preferably 99: 1 to 60:40 as the mass of the PPS resin (A): the mass of the compound (B), 97. : 3 to 70:30 is more preferable, and 95: 5 to 80:20 is even more preferable.
- the content ratio of the PPS resin (A) and the compound (B) in the resin composition is within the above range, it is easy to obtain a resin composition having a desired suitable glass transition temperature.
- the loss coefficient of the resin composition described later at 70 ° C. tends to be high, or the loss coefficient of the resin composition tends to be high in a wide temperature range.
- the resin composition contains a certain amount or more of the PPS resin (A).
- the content ratio (mass ratio) of the PPS resin (A) and the compound (B) may be specified from the charged amount.
- the content ratio (mass ratio) of the PPS resin (A) and the compound (B) may be specified, for example, from the molecular weight distribution measured by GPC described above.
- the content ratios of the PPS resin (A) and the compound (B) can be specified from the ratio of the peak area of the region having a molecular weight of more than 4000 to the peak area of the region having a molecular weight of 4000 or less.
- the glass transition temperature of the resin composition may be 80 ° C. or lower, preferably 25 ° C. or higher and 80 ° C. or lower, and more preferably 29 ° C. or higher and 77 ° C. or lower.
- the glass transition temperature of the resin composition is 70 ° C. or higher, it is easy to obtain a resin composition having excellent strength.
- the glass transition temperature is 69 ° C. or lower, it is easy to obtain a resin composition having a wide 80% price range, which will be described later.
- the loss coefficient of the resin composition at 70 ° C. that is, (loss elastic modulus (E ′′) / storage elastic modulus (E ′)) is preferably 0.014 or more, and the loss coefficient at 70 ° C. is 0.014 or more.
- the resin composition has sufficient vibration damping properties at about 70 ° C. Therefore, the resin composition can also be applied to a vibration damping material used at around 70 ° C.
- the loss coefficient can be calculated as follows. First, the resin composition is compression-molded to obtain a press sheet having a thickness of 1 mm. .. Specifically, a press sheet is obtained by performing compression at 320 ° C. for 1 minute under the condition of 5 MPa and then compression at 150 ° C. for 3 minutes under the condition of 10 MPa. A strip-shaped sample of 10 mm ⁇ 5 mm ⁇ 1 mm is cut out from the press sheet obtained by compression molding. Then, the strip-shaped sample is annealed at 150 ° C. for 1 hour. Then, using the obtained sample, the dynamic viscoelasticity measuring device was used to change the temperature from 20 ° C. to 240 ° C.
- the storage elastic modulus was stored every 10 ° C. at a frequency of 10 Hz.
- the rate (E') and the loss elastic modulus (E ") are specified.
- the storage elastic modulus (E') and the loss elastic modulus (E") at 70 ° C. are specified, and the loss coefficient at 70 ° C. is obtained.
- the temperature range in the region where the loss coefficient is 80% or more with respect to the maximum value of the loss coefficient (hereinafter, also referred to as "80% price range") is 26 ° C. or higher is preferable, 30 ° C. or higher is more preferable, and 35 ° C. or higher is even more preferable.
- the 80% price range is 26 ° C. or higher, the resin composition exhibits a high loss coefficient over a wide temperature range. Therefore, the resin composition having a wide 80% price range is applicable to the damping material used at various temperatures.
- the 80% price range can be easily obtained, for example, by graphing the relationship between the loss coefficient and the temperature.
- the temperature at which the loss coefficient of the resin composition is maximum is preferably 85 ° C. or higher and 135 ° C. or lower, and more preferably 95 ° C. or higher and 125 ° C. or lower.
- the maximum value of the loss coefficient is preferably 0.06 or more and 0.12 or less, and more preferably 0.07 or more and 0.09 or less.
- the method for preparing the resin composition is not particularly limited.
- the resin composition is prepared by mixing the PPS resin (A) and the compound (B) with any component, if necessary, in a desired ratio.
- melt-kneading is preferable because each component can be mixed uniformly and sufficiently.
- the PPS resin (A) and the compound (B) and, if necessary, any component are premixed with a mixer such as a Henschel mixer or a tumbler, and then uniaxial or biaxial.
- a mixer such as a Henschel mixer or a tumbler
- a method of kneading using an extruder of the above and extruding to form a desired shape can be mentioned.
- a part of the PPS resin (A) and / or the compound (B) may be used as a masterbatch, and the masterbatch may be mixed with the remaining components and kneaded.
- the particles of the PPS resin (A) and the compound (B) adjusted to the desired particle diameters by a method such as pulverization are mixed or melt-kneaded.
- the resin composition may be prepared by squeezing.
- the temperature at the time of melt-kneading is preferably 280 ° C. or higher and 330 ° C. or lower, and more preferably 290 ° C. or higher and 320 ° C. or lower.
- the temperature at the time of melt-kneading is 280 ° C. or higher, the PPS resin (A) and the compound (B) can be sufficiently melted, and a resin composition in which each component is uniformly mixed can be obtained .
- the temperature at the time of melt -kneading is 330 ° C. or lower, kneading can be performed without decomposing the components of the resin composition such as the PPS resin (A) and the compound (B).
- the resin composition can be suitably used as a vibration damping material.
- the damping material may contain the above resin composition.
- the damping material may contain a filler in order to increase the strength of the damping material and the moldability.
- the vibration damping material may contain various additives and the like, if necessary.
- fillers examples include fibrous fillers such as glass fiber, carbon fiber, silicon carbide fiber, silica fiber, alumina fiber, zirconia fiber, and aramid fiber, potassium titanate whiskers, calcium silicate whiskers (wolastonite), etc. Whiskers such as calcium sulfate whiskers, carbon whiskers, and boron whiskers, talc, mica, kaolin, clay, glass, magnesium carbonate, magnesium phosphate, calcium carbonate, calcium silicate, calcium sulfate, calcium phosphate, silicon oxide, aluminum oxide, oxidation.
- powder inorganic fillers such as titanium, iron oxide (containing ferrite), copper oxide, disilconia, zinc oxide, silicon carbide, carbon, graphite, boron nitride, molybdenum disulfide, and silicon.
- the damping material may contain only one type of filler, or may contain two or more types of filler.
- the shape of the filler is not particularly limited, and may be spherical, plate-shaped, fibrous, or the like. Further, the dimensions of the filler such as the particle size, the fiber diameter, and the fiber length are appropriately selected according to the use of the damping material, the required strength, and the like.
- the amount of the filler is preferably 0.1 part by mass or more and 400 parts by mass or less with respect to 100 parts by mass of the resin composition, and 1 part by mass or more and 300 parts by mass or less. More preferred.
- the amount of the filler is 0.1 part by mass or more, the strength and moldability of the damping material can be enhanced.
- the amount of the filler is 400 parts by mass or less, the performance derived from the resin composition (for example, vibration damping property) is not easily lost.
- the damping material for mixing the filler and the resin composition can be prepared, for example, by kneading the above resin composition and the filler by melt kneading or the like.
- the weight average molecular weights (styrene equivalent values) of the above compounds (B1) to (B4) were measured by gel permeation chromatography (GPC) according to the above method.
- the glass transition temperature (Tg) of the above compounds (B1) to (B4) was measured with a differential scanning calorimeter (DSC) according to the above method.
- n The description d. Means that Tg was not observed above 25 ° C.
- Examples 1 to 6 The PPS resin (A) and any of the above compounds (B1) to (B4) were dry-blended at the ratios shown in Table 2. Then, the PPS resin (A) and the compounds (B1) to (B4) were melt-kneaded using a R60 (capacity 60 ml) barrel and a laboplast mill (Toyo Seiki Seisakusho) equipped with a full-flight screw. .. The temperature of the laboplast mill was set to 320 ° C., the time was set to 5 minutes, and the rotation speed was set to 100 rpm. The obtained resin composition was compressed at 320 ° C. for 1 minute at 5 MPa and further compressed at 150 ° C. for 3 minutes at 10 MPa to prepare a 55 mm ⁇ 55 mm ⁇ 1 mm press sheet.
- a laboplast mill Toyo Seiki Seisakusho
- Loss coefficient at 70 ° C A strip-shaped sample of 10 mm ⁇ 5 mm ⁇ 1 mm was cut out from the above press sheet with a cutter knife. The obtained sample was annealed at 150 ° C. for 1 hour.
- the storage elastic modulus (E') and loss elastic modulus (E ") were specified every 10 ° C. at a frequency of 10 Hz while raising the temperature from 20 ° C. to 240 ° C. at a heating rate of 2 ° C./min in a tensile mode. Then, the loss coefficient at 70 ° C. was obtained from the storage elastic modulus (E') and the loss elastic modulus (E press) at 70 ° C.
- Glass transition temperature (Tg) It was measured by the same method as the glass transition temperature (Tg) of the compounds (B1) to (B4).
- the resin compositions of Examples 1 to 6 containing the PPS resin (A) and the compounds (B1) to (B4) and having a Tg of 80 ° C. or lower are the PPS resin (A). It shows a higher loss coefficient at 70 ° C. as compared with the case of a single substance (Comparative Example 1). Further, the resin compositions of Examples 1 to 6 show a particularly high 80% price range.
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Abstract
Description
本発明は、ポリフェニレンスルフィド樹脂組成物およびこれを含む制振材に関する。 The present invention relates to a polyphenylene sulfide resin composition and a vibration damping material containing the same.
近年、電気自動車が多く開発されている。電気自動車では、従来の自動車と比較して、駆動時における、より高い車内空間の静粛性が求められる。そこで、車内空間の静粛性の向上を目的に、車内の各部材の制振化が検討されている。 In recent years, many electric vehicles have been developed. Compared to conventional vehicles, electric vehicles are required to have a higher level of quietness in the vehicle interior when driven. Therefore, for the purpose of improving the quietness of the vehicle interior space, vibration damping of each member in the vehicle is being studied.
ここで、ポリフェニレンスルフィド(以下、「PPS」とも称する)は、耐熱性や耐薬品性に優れることから、自動車用部材の材料として多く利用されている。そこで、PPSを上記制振材として使用することが考えられる。しかしながら、PPSは、比較的高い温度(例えば100℃超)で、高い損失係数を示すものの、100℃以下では低い損失係数を示す。そのため、100℃以下の環境において、PPSを制振材とすることは難しい、という課題があった。 Here, polyphenylene sulfide (hereinafter, also referred to as "PPS") is widely used as a material for automobile members because it has excellent heat resistance and chemical resistance. Therefore, it is conceivable to use PPS as the vibration damping material. However, PPS shows a high loss factor at relatively high temperatures (eg, above 100 ° C.) but a low loss factor below 100 ° C. Therefore, there is a problem that it is difficult to use PPS as a damping material in an environment of 100 ° C. or lower.
一方、PPSの加工性や耐熱性、寸法安定性をさらに高めることを目的として、PPSに、熱可塑性樹脂やエラストマー樹脂を添加する方法が各種提案されている(例えば特許文献1および特許文献2)。 On the other hand, various methods of adding a thermoplastic resin or an elastomer resin to PPS have been proposed for the purpose of further improving the processability, heat resistance, and dimensional stability of PPS (for example, Patent Documents 1 and 2). ..
しかしながら、特許文献1や特許文献2のように、PPSと、熱可塑性樹脂やエラストマー樹脂と、を混合したとしても、樹脂組成物の70℃程度での損失係数を高めることは難しい。また、様々な環境下で制振性を発揮するため、制振材には広い温度範囲において高い損失係数を有することが求められる。しかし、従来のPPSは、幅広い温度範囲において高い損失係数を有さない。 However, even if PPS is mixed with a thermoplastic resin or an elastomer resin as in Patent Document 1 and Patent Document 2, it is difficult to increase the loss coefficient of the resin composition at about 70 ° C. Further, in order to exhibit vibration damping properties in various environments, the damping material is required to have a high loss coefficient in a wide temperature range. However, conventional PPS does not have a high loss factor over a wide temperature range.
本発明は、上記課題を鑑みてなされたものである。すなわち、70℃近傍での損失係数が高く、かつ広い温度範囲で高い損失係数を有するポリフェニレンスルフィド樹脂組成物およびこれを含む制振材の提供を目的とする。 The present invention has been made in view of the above problems. That is, it is an object of the present invention to provide a polyphenylene sulfide resin composition having a high loss coefficient in the vicinity of 70 ° C. and a high loss coefficient in a wide temperature range, and a vibration damping material containing the same.
本発明は、以下のポリフェニレンスルフィド樹脂組成物を提供する。
重量平均分子量が4000超であるポリフェニレンスルフィド樹脂(A)と、重量平均分子量が4000以下であり、かつフェニレンスルフィド構造を2つ以上含む、フェニレンスルフィド系化合物(B)と、を含み、ガラス転移温度が80℃以下である、ポリフェニレンスルフィド樹脂組成物。
The present invention provides the following polyphenylene sulfide resin compositions.
It contains a polyphenylene sulfide resin (A) having a weight average molecular weight of more than 4000 and a phenylene sulfide compound (B) having a weight average molecular weight of 4000 or less and containing two or more phenylene sulfide structures, and has a glass transition temperature. A polyphenylene sulfide resin composition having a temperature of 80 ° C. or lower.
本発明は、以下の制振材も提供する。
上記ポリフェニレンスルフィド樹脂組成物を含む、制振材。
The present invention also provides the following damping materials.
A vibration damping material containing the above polyphenylene sulfide resin composition.
本発明のポリフェニレンスルフィド樹脂組成物は、70℃近傍における損失係数が高く、かつ広い温度範囲で高い損失係数を有する。したがって、ポリフェニレンスルフィド樹脂組成物は、様々な温度で使用される制振材に適用可能である。 The polyphenylene sulfide resin composition of the present invention has a high loss coefficient near 70 ° C. and a high loss coefficient in a wide temperature range. Therefore, the polyphenylene sulfide resin composition can be applied to damping materials used at various temperatures.
本明細書において、「~」で示す数値範囲は、「~」の前後に記載された数値を含む数値範囲を意味する。 In the present specification, the numerical range indicated by "-" means a numerical range including the numerical values described before and after "-".
以下、制振材等として使用可能なポリフェニレンスルフィド樹脂組成物(以下、単に「樹脂組成物」とも称する)について説明する。ただし、当該樹脂組成物の用途は、当該用途に限定されない。 Hereinafter, a polyphenylene sulfide resin composition (hereinafter, also simply referred to as “resin composition”) that can be used as a damping material or the like will be described. However, the use of the resin composition is not limited to the use.
ポリフェニレンスルフィド樹脂は、100℃以上の温度下で高い損失係数を有するものの、100℃未満の温度下では、低い損失係数を有する。当該ポリフェニレンスルフィド樹脂を、他の樹脂やエラストマー等と混合しても、70℃近傍における損失係数を高めることは難しい。
本明細書における損失係数は、樹脂や樹脂組成物の貯蔵弾性率(E’)に対する損失弾性率(E”)である。具体的には、損失係数は、損失弾性率(E”)/貯蔵弾性率(E’)で表される値である。損失係数は、樹脂や樹脂組成物が変形する際の樹脂のエネルギーを吸収量できるかを表す値である。つまり、損失係数が高いほど、制振性が高いといえる。
The polyphenylene sulfide resin has a high loss coefficient at a temperature of 100 ° C. or higher, but has a low loss coefficient at a temperature of less than 100 ° C. Even if the polyphenylene sulfide resin is mixed with other resins, elastomers, etc., it is difficult to increase the loss coefficient near 70 ° C.
The loss coefficient in the present specification is the loss elastic modulus (E ") with respect to the storage elastic modulus (E') of the resin or the resin composition. Specifically, the loss coefficient is the loss elastic modulus (E") / storage. It is a value expressed by elastic modulus (E'). The loss coefficient is a value indicating whether or not the energy of the resin when the resin or the resin composition is deformed can be absorbed. In other words, it can be said that the higher the loss coefficient, the higher the damping property.
また、樹脂や樹脂組成物の損失係数が特定の温度のみで高い場合、その温度から離れた温度において、十分な制振性を発現させることが難しい。そこで、広い範囲の温度において、高い制振性(高い損失係数)を有する樹脂組成物の提供も望まれている。 Further, when the loss coefficient of the resin or the resin composition is high only at a specific temperature, it is difficult to exhibit sufficient vibration damping properties at a temperature away from that temperature. Therefore, it is also desired to provide a resin composition having high vibration damping property (high loss coefficient) in a wide range of temperatures.
以上説明した課題に鑑み、本発明者らが鋭意検討した結果、分子量が4000超であるポリフェニレンスルフィド樹脂(A)(以下、「PPS樹脂(A)」とも称する)と、分子量が4000以下であり、かつフェニレンスルフィド構造を2つ以上含むフェニレンスルフィド系化合物(以下、「化合物(B)」とも称する)とを含み、かつガラス転移温度が80℃以下であるポリフェニレンスルフィド樹脂組成物が、70℃における高い損失係数を有し、幅広い温度範囲(特に100℃以下の範囲)において、高い損失係数を有すること、が明らかとなった。上記のポリフェニレンスルフィド樹脂組成物により前述の課題が解決される理由は、以下のように考えられる。 As a result of diligent studies by the present inventors in view of the above-mentioned problems, the polyphenylene sulfide resin (A) having a molecular weight of more than 4000 (hereinafter, also referred to as “PPS resin (A)”) and the molecular weight of 4000 or less. A polyphenylene sulfide resin composition containing a phenylene sulfide compound containing two or more phenylene sulfide structures (hereinafter, also referred to as “compound (B)”) and having a glass transition temperature of 80 ° C. or lower is at 70 ° C. It has been revealed that it has a high loss coefficient and has a high loss coefficient in a wide temperature range (particularly in the range of 100 ° C. or lower). The reason why the above-mentioned problems are solved by the above-mentioned polyphenylene sulfide resin composition is considered as follows.
PPS樹脂(A)は、比較的結晶性の高い構造を有する。そのため、耐熱性や成形性等に優れるが、柔軟性は低い。これに対し、PPS樹脂(A)と共通の構造、もしくは非常に近い構造を有し、かつ分子量の比較的低い化合物(B)を、PPS樹脂(A)と混合すると、化合物(B)が、PPS樹脂(A)の結晶間に容易に入り込む。またこのとき、樹脂組成物のガラス転移温度が80℃以下となるような比率でPPS樹脂(A)と化合物(B)とが混合されると、樹脂組成物が、比較的低い温度である70℃程度において高い損失係数を有する。また、化合物(B)を混合すると、70℃近傍だけでなく、幅広い温度範囲で損失係数が高くなる。したがって、当該樹脂組成物は、幅広い温度で使用される制振材に適用できる。 The PPS resin (A) has a relatively highly crystalline structure. Therefore, it is excellent in heat resistance and moldability, but its flexibility is low. On the other hand, when the compound (B) having a structure common to or very close to that of the PPS resin (A) and having a relatively low molecular weight is mixed with the PPS resin (A), the compound (B) becomes. It easily penetrates between the crystals of the PPS resin (A). At this time, when the PPS resin (A) and the compound (B) are mixed at a ratio such that the glass transition temperature of the resin composition is 80 ° C. or lower, the temperature of the resin composition is relatively low 70. It has a high loss coefficient at about ° C. Further, when the compound (B) is mixed, the loss coefficient becomes high not only in the vicinity of 70 ° C. but also in a wide temperature range. Therefore, the resin composition can be applied to a damping material used at a wide range of temperatures.
ポリフェニレンスルフィド樹脂組成物が含むPPS樹脂(A)および化合物(B)について、詳しく説明する。 The PPS resin (A) and the compound (B) contained in the polyphenylene sulfide resin composition will be described in detail.
(1)ポリフェニレンスルフィド樹脂(PPS樹脂(A))
PPS樹脂(A)は、例えば下記式(1)で表される構造単位を含む樹脂である。PPS樹脂(A)の重量平均分子量は、4000超である。
The PPS resin (A) is, for example, a resin containing a structural unit represented by the following formula (1). The weight average molecular weight of the PPS resin (A) is more than 4000.
PPS樹脂(A)は、所望する効果を損なわない範囲において、上記式(1)で表される構造単位以外の構造単位を、一部に含んでいてもよい。ただし、PPS樹脂(A)は、一般的に、PPS樹脂(A)一分子の質量に対して、上記式(1)で表される構造単位を99質量%以上含む。 The PPS resin (A) may contain a structural unit other than the structural unit represented by the above formula (1) as a part thereof as long as the desired effect is not impaired. However, the PPS resin (A) generally contains 99% by mass or more of the structural units represented by the above formula (1) with respect to the mass of one molecule of the PPS resin (A).
PPS樹脂(A)の重量平均分子量が4000超であればよい。PPS樹脂(A)の重量平均分子量は、10000以上100000以下が好ましく、15000以上90000以下がより好ましく、20000以上80000以下が好ましい。PPS樹脂(A)の重量平均分子量が4000超であると、樹脂組成物から得られる成形体(例えば制振材)の強度が高い。上記PPS樹脂(A)の重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)によりポリスチレン換算値として測定される値である。重量平均分子量は、具体的には、以下の方法で測定される。上記PPS樹脂(A)10mgを、1-クロロナフタレン10gに230℃で溶解させる。得られた溶液を、メンブランフィルターで熱時ろ過し、室温まで冷却する。得られた溶液から分取された2μLの試料を用い、高温GPCにより、カラム温度:250℃、溶媒:1-クロロナフタレン、流速:0.7mL/minの条件で重量平均分子量を測定する。 The weight average molecular weight of the PPS resin (A) may be more than 4000. The weight average molecular weight of the PPS resin (A) is preferably 10,000 or more and 100,000 or less, more preferably 15,000 or more and 90,000 or less, and preferably 20,000 or more and 80,000 or less. When the weight average molecular weight of the PPS resin (A) is more than 4000, the strength of the molded product (for example, damping material) obtained from the resin composition is high. The weight average molecular weight of the PPS resin (A) is a value measured as a polystyrene-equivalent value by gel permeation chromatography (GPC). Specifically, the weight average molecular weight is measured by the following method. 10 mg of the above PPS resin (A) is dissolved in 10 g of 1-chloronaphthalene at 230 ° C. The obtained solution is hot-filtered with a membrane filter and cooled to room temperature. Using 2 μL of a sample separated from the obtained solution, the weight average molecular weight is measured by high temperature GPC under the conditions of column temperature: 250 ° C., solvent: 1-chloronaphthalene, and flow velocity: 0.7 mL / min.
上記の樹脂組成物について、上記GPC測定を行うと、分子量4000超の領域に最大値を有するピークと、分子量4000以下の領域に最大値を有するピークと、が観察される。上記PPS樹脂(A)の重量平均分子量は、分子量4000超の領域に最大値を有するピークから、特定可能である。 When the above GPC measurement is performed on the above resin composition, a peak having a maximum value in a region having a molecular weight of more than 4000 and a peak having a maximum value in a region having a molecular weight of 4000 or less are observed. The weight average molecular weight of the PPS resin (A) can be specified from the peak having the maximum value in the region having a molecular weight of more than 4000.
上記PPS樹脂(A)のガラス転移温度は、70℃以上100℃以下が好ましく、80℃以上90℃以下がより好ましい。PPS樹脂(A)のガラス転移温度が上記範囲内であると、加工性や耐熱性が良好な樹脂組成物を得やすい。 The glass transition temperature of the PPS resin (A) is preferably 70 ° C. or higher and 100 ° C. or lower, and more preferably 80 ° C. or higher and 90 ° C. or lower. When the glass transition temperature of the PPS resin (A) is within the above range, it is easy to obtain a resin composition having good processability and heat resistance.
PPS樹脂(A)の融点は、260℃以上300℃以下が好ましく、270℃以上290℃以下がより好ましい。PPS樹脂(A)の融点が260℃以上であると、耐熱性が良好な樹脂組成物を得やすい。一方、PPS樹脂(A)の融点が300℃以下であると、過度に温度を高めることなく、後述の化合物(B)と溶融混練できる。上記PPS樹脂(A)のガラス転移温度および融点は、示差走査熱量測定(DSC)等によって測定できる。具体的には、まず、PPS樹脂(A)を320℃でプレスして成形した後、得られた成形品を室温まで急冷する。冷却された成形品から、PPS樹脂(A)を5mg分取する。5mgのPPS樹脂(A)をアルミパンに封入して測定試料を得る。測定試料を、室温から340℃まで加熱し、その間のDSC曲線を得る。50℃から340℃までの昇温速度は、10℃/分である。得られたDSC曲線から、ガラス転移温度、および融点を求める。 The melting point of the PPS resin (A) is preferably 260 ° C. or higher and 300 ° C. or lower, more preferably 270 ° C. or higher and 290 ° C. or lower. When the melting point of the PPS resin (A) is 260 ° C. or higher, it is easy to obtain a resin composition having good heat resistance. On the other hand, when the melting point of the PPS resin (A) is 300 ° C. or lower, it can be melt-kneaded with the compound (B) described later without excessively increasing the temperature. The glass transition temperature and melting point of the PPS resin (A) can be measured by differential scanning calorimetry (DSC) or the like. Specifically, first, the PPS resin (A) is pressed at 320 ° C. for molding, and then the obtained molded product is rapidly cooled to room temperature. 5 mg of PPS resin (A) is taken from the cooled molded product. 5 mg of PPS resin (A) is sealed in an aluminum pan to obtain a measurement sample. The measurement sample is heated from room temperature to 340 ° C., and a DSC curve in the meantime is obtained. The heating rate from 50 ° C. to 340 ° C. is 10 ° C./min. From the obtained DSC curve, the glass transition temperature and the melting point are obtained.
上記PPS樹脂(A)の調製方法は特に制限されない。例えば、パラ位にハロゲンを2つ有するベンゼンと、アルカリ金属を含有する硫黄源とを、有機アミド溶媒中で重合させる公知の方法によりPPS樹脂(A)が得られる。ただし、PPS樹脂(A)の調製方法は、当該方法に限定されない。 The method for preparing the PPS resin (A) is not particularly limited. For example, the PPS resin (A) can be obtained by a known method of polymerizing benzene having two halogens at the para position and a sulfur source containing an alkali metal in an organic amide solvent. However, the method for preparing the PPS resin (A) is not limited to this method.
(2)フェニレンスルフィド系化合物(化合物(B))
樹脂組成物が含む化合物(B)の重量平均分子量は4000以下である。化合物(B)フェニレンスルフィド構造を2つ以上有する。フェニレンスルフィド構造は、例えば、下記式(1)で表される構造である。なお、下記式(1)で表される構造において、ベンゼン環にハロゲン原子等の置換基が結合していてもよい。化合物(B)は、フェニレンスルフィド構造を2つ以上含んでいればよい。化合物(B)は、例えば2量体(例えばジクロロジフェニルスルフィド等)であってもよく、3以上のフェニレンスルフィド構造を含む多量体であってもよい。なお、本明細書においては、隣り合う2つのフェニレンスルフィド構造が、スルフィド結合(-S-)を共有していてもよい。このため、化合物(B)には、ジクロロフェニルスルフィド等のような化合物も含まれる。
The weight average molecular weight of the compound (B) contained in the resin composition is 4000 or less. Compound (B) Has two or more phenylene sulfide structures. The phenylene sulfide structure is, for example, a structure represented by the following formula (1). In the structure represented by the following formula (1), a substituent such as a halogen atom may be bonded to the benzene ring. Compound (B) may contain two or more phenylene sulfide structures. The compound (B) may be, for example, a dimer (for example, dichlorodiphenyl sulfide, etc.) or a multimer containing 3 or more phenylene sulfide structures. In the present specification, two adjacent phenylene sulfide structures may share a sulfide bond (—S—). Therefore, the compound (B) also includes a compound such as dichlorophenyl sulfide and the like.
化合物(B)は、所望する効果が損なわれない範囲において、上記式(1)で表される構造以外の構造を、一部に含んでいてもよい。化合物(B)一分子の質量に対する、化合物(B)一分子中のフェニレンスルフィド構造の質量の比率は、98質量%以上が好ましく、99質量%以上がより好ましい。フェニレンスルフィド構造の質量の比率が98質量%以上であると、化合物(B)が上記PPS樹脂(A)の間に入り込みやすく、上記効果が得られやすい。 The compound (B) may partially contain a structure other than the structure represented by the above formula (1) as long as the desired effect is not impaired. The ratio of the mass of the phenylene sulfide structure in one molecule of compound (B) to the mass of one molecule of compound (B) is preferably 98% by mass or more, more preferably 99% by mass or more. When the mass ratio of the phenylene sulfide structure is 98% by mass or more, the compound (B) easily enters between the PPS resin (A), and the above effect is easily obtained.
化合物(B)の重量平均分子量は、4000以下であればよく、200以上2000以下が好ましい。化合物(B)の重量平均分子量が4000以下であると、上記PPS樹脂(A)の結晶内に入り込みやすく、広い温度範囲にわたって高い損失係数を有する樹脂組成物を得やすい。化合物(B)の重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)によりポリスチレン換算値として測定される値である。具体的な測定方法は、上述のPPS樹脂(A)の重量平均分子量の測定方法と同様である。 The weight average molecular weight of compound (B) may be 4000 or less, preferably 200 or more and 2000 or less. When the weight average molecular weight of the compound (B) is 4000 or less, it is easy to penetrate into the crystal of the PPS resin (A), and it is easy to obtain a resin composition having a high loss coefficient over a wide temperature range. The weight average molecular weight of compound (B) is a value measured as a polystyrene-equivalent value by gel permeation chromatography (GPC). The specific measurement method is the same as the above-mentioned method for measuring the weight average molecular weight of the PPS resin (A).
なお、PPS樹脂(A)の重量平均分子量と、化合物(B)の重量平均分子量との差は、6000以上が好ましく、8000以上がより好ましい。PPS樹脂(A)の重量平均分子量と化合物(B)の重量平均分子量との差が大きいほど、比較的低い温度において高い損失係数を有する樹脂組成物を得やすい。 The difference between the weight average molecular weight of the PPS resin (A) and the weight average molecular weight of the compound (B) is preferably 6000 or more, and more preferably 8000 or more. The larger the difference between the weight average molecular weight of the PPS resin (A) and the weight average molecular weight of the compound (B), the easier it is to obtain a resin composition having a high loss coefficient at a relatively low temperature.
化合物(B)のガラス転移温度は、化合物(B)の重量平均分子量によって異なる。例えば化合物(B)の重量平均分子量が4000程度である場合には、化合物(B)のガラス転移温度は49℃程度である。また、化合物(B)の重量平均分子量が例えば1700程度である場合には、化合物(B)のガラス転移温度は室温以下である。 The glass transition temperature of compound (B) depends on the weight average molecular weight of compound (B). For example, when the weight average molecular weight of compound (B) is about 4000, the glass transition temperature of compound (B) is about 49 ° C. When the weight average molecular weight of compound (B) is, for example, about 1700, the glass transition temperature of compound (B) is room temperature or lower.
化合物(B)の融点は、90℃以上275℃以下が好ましく、95℃以上248℃以下がより好ましい。化合物(B)の融点が90℃以上であると、強度等に優れる樹脂組成物を得やすい。化合物(B)の融点が275℃以下であると、過度に温度を高めることなく、上述のPPS樹脂(A)と化合物(B)とを溶融混練できる。化合物(B)のガラス転移温度および融点は、PPS樹脂(A)のガラス転移温度および融点と同様に測定できる。 The melting point of compound (B) is preferably 90 ° C. or higher and 275 ° C. or lower, and more preferably 95 ° C. or higher and 248 ° C. or lower. When the melting point of the compound (B) is 90 ° C. or higher, it is easy to obtain a resin composition having excellent strength and the like. When the melting point of the compound (B) is 275 ° C. or lower, the above-mentioned PPS resin (A) and the compound (B) can be melt-kneaded without excessively increasing the temperature. The glass transition temperature and melting point of the compound (B) can be measured in the same manner as the glass transition temperature and melting point of the PPS resin (A).
化合物(B)の調製方法は特に制限されない。例えば、ハロゲンを2つ有するベンゼンと、アルカリ金属を含有する硫黄源とを、有機アミド溶媒中で重合させる公知の方法により化合物(B)が得られる。このような方法により化合物(B)を調整する場合、重合系に、末端封止剤を添加することで、化合物(B)の重量平均分子量を調整できる。化合物(B)の調製方法は、当該方法に限定されない。 The method for preparing the compound (B) is not particularly limited. For example, compound (B) can be obtained by a known method of polymerizing benzene having two halogens and a sulfur source containing an alkali metal in an organic amide solvent. When compound (B) is prepared by such a method, the weight average molecular weight of compound (B) can be adjusted by adding an end-capping agent to the polymerization system. The method for preparing compound (B) is not limited to this method.
(3)樹脂組成物の物性について
樹脂組成物は、所望する効果が損なわれない限りにおいて、上述のPPS樹脂(A)および化合物(B)とともに、他の成分を含んでいてもよい。樹脂組成物におけるPPS樹脂(A)および化合物(B)の合計量は、樹脂組成物の全質量に対して20質量%以上が好ましく、40質量%以上がさらに好ましい。
(3) Physical Properties of Resin Composition The resin composition may contain other components together with the above-mentioned PPS resin (A) and compound (B) as long as the desired effect is not impaired. The total amount of the PPS resin (A) and the compound (B) in the resin composition is preferably 20% by mass or more, more preferably 40% by mass or more, based on the total mass of the resin composition.
樹脂組成物におけるPPS樹脂(A)および化合物(B)の含有比率(質量比)は、PPS樹脂(A)の質量:化合物(B)の質量として、99:1~60:40が好ましく、97:3~70:30がより好ましく、95:5~80:20がさらに好ましい。樹脂組成物におけるPPS樹脂(A)および化合物(B)の含有比率が当該範囲内であると、所望する好適なガラス転移温度を有する樹脂組成物を得やすい。化合物(B)の含有割合が増加すると、後述の70℃における樹脂組成物の損失係数が高かったり、広い温度範囲において、樹脂組成物の損失係数が高い傾向がある。得られる樹脂組成物の強度や成形性等を鑑みると、樹脂組成物が、PPS樹脂(A)を一定量以上含むことが好ましい。PPS樹脂(A)および化合物(B)の含有比率(質量比)は、仕込み量から特定してもよい。PPS樹脂(A)および化合物(B)の含有比率(質量比)は、例えば上述のGPC測定による分子量分布から特定されてもよい。具体的には、例えば、分子量4000超の領域のピーク面積と分子量4000以下の領域のピーク面積との比等から、PPS樹脂(A)および化合物(B)の含有比率が特定され得る。 The content ratio (mass ratio) of the PPS resin (A) and the compound (B) in the resin composition is preferably 99: 1 to 60:40 as the mass of the PPS resin (A): the mass of the compound (B), 97. : 3 to 70:30 is more preferable, and 95: 5 to 80:20 is even more preferable. When the content ratio of the PPS resin (A) and the compound (B) in the resin composition is within the above range, it is easy to obtain a resin composition having a desired suitable glass transition temperature. When the content ratio of the compound (B) increases, the loss coefficient of the resin composition described later at 70 ° C. tends to be high, or the loss coefficient of the resin composition tends to be high in a wide temperature range. Considering the strength and moldability of the obtained resin composition, it is preferable that the resin composition contains a certain amount or more of the PPS resin (A). The content ratio (mass ratio) of the PPS resin (A) and the compound (B) may be specified from the charged amount. The content ratio (mass ratio) of the PPS resin (A) and the compound (B) may be specified, for example, from the molecular weight distribution measured by GPC described above. Specifically, for example, the content ratios of the PPS resin (A) and the compound (B) can be specified from the ratio of the peak area of the region having a molecular weight of more than 4000 to the peak area of the region having a molecular weight of 4000 or less.
樹脂組成物のガラス転移温度は、80℃以下であればよく、25℃以上80℃以下が好ましく、29℃以上77℃以下がより好ましい。樹脂組成物のガラス転移温度が70℃以上であると、強度に優れる樹脂組成物を得やすい。一方、ガラス転移温度が69℃以下であると、後述の80%値幅が広い樹脂組成物を得やすい。 The glass transition temperature of the resin composition may be 80 ° C. or lower, preferably 25 ° C. or higher and 80 ° C. or lower, and more preferably 29 ° C. or higher and 77 ° C. or lower. When the glass transition temperature of the resin composition is 70 ° C. or higher, it is easy to obtain a resin composition having excellent strength. On the other hand, when the glass transition temperature is 69 ° C. or lower, it is easy to obtain a resin composition having a wide 80% price range, which will be described later.
樹脂組成物の70℃における損失係数、すなわち(損失弾性率(E”)/貯蔵弾性率(E’))は、0.014以上が好ましい。70℃における損失係数が0.014以上であると、樹脂組成物が70℃程度において、十分な制振性を有する。したがって、樹脂組成物を、70℃近傍で使用される制振材にも適用可能である。 The loss coefficient of the resin composition at 70 ° C., that is, (loss elastic modulus (E ″) / storage elastic modulus (E ′)) is preferably 0.014 or more, and the loss coefficient at 70 ° C. is 0.014 or more. The resin composition has sufficient vibration damping properties at about 70 ° C. Therefore, the resin composition can also be applied to a vibration damping material used at around 70 ° C.
損失係数は以下のように算出できる。まず、樹脂組成物を圧縮成形し、厚さ1mmのプレスシートを得る。。具体的には、320℃、1分間、5MPaでの条件での圧縮に次いで、150℃、3分間、10MPaの条件での圧縮を行い、プレスシートが得られる。圧縮成形によって得られたプレスシートから、10mm×5mm×1mmの短冊状の試料を切り出す。そして、短冊状の試料を150℃で1時間アニール処理する。その後、得られた試料を用いて、動的粘弾性測定装置により、引張モードで、20℃~240℃まで昇温速度2℃/分で温度変化させながら、周波数10Hzで10℃毎に貯蔵弾性率(E’)および損失弾性率(E”)を特定する。そして、70℃における貯蔵弾性率(E’)および損失弾性率(E”)を特定し、70℃における損失係数を求める。 The loss coefficient can be calculated as follows. First, the resin composition is compression-molded to obtain a press sheet having a thickness of 1 mm. .. Specifically, a press sheet is obtained by performing compression at 320 ° C. for 1 minute under the condition of 5 MPa and then compression at 150 ° C. for 3 minutes under the condition of 10 MPa. A strip-shaped sample of 10 mm × 5 mm × 1 mm is cut out from the press sheet obtained by compression molding. Then, the strip-shaped sample is annealed at 150 ° C. for 1 hour. Then, using the obtained sample, the dynamic viscoelasticity measuring device was used to change the temperature from 20 ° C. to 240 ° C. at a heating rate of 2 ° C./min in a tensile mode, and the storage elastic modulus was stored every 10 ° C. at a frequency of 10 Hz. The rate (E') and the loss elastic modulus (E ") are specified. Then, the storage elastic modulus (E') and the loss elastic modulus (E") at 70 ° C. are specified, and the loss coefficient at 70 ° C. is obtained.
上記動的粘弾性測定装置により測定される損失係数において、損失係数の最大値に対して、損失係数が80%以上となる領域の温度の幅(以下、「80%値幅」とも称する)は、26℃以上が好ましく、30℃以上がより好ましく、35℃以上がさらに好ましい。上記80%値幅が、26℃以上であると、樹脂組成物が広い温度範囲にわたって、高い損失係数を示す。したがって、広い80%値幅を有する樹脂組成物は、様々な温度で使用される制振材に適用可能である。上記80%値幅は、例えば損失係数と温度との関係をグラフ化することで、容易に求めることができる。 In the loss coefficient measured by the dynamic viscoelasticity measuring device, the temperature range in the region where the loss coefficient is 80% or more with respect to the maximum value of the loss coefficient (hereinafter, also referred to as "80% price range") is 26 ° C. or higher is preferable, 30 ° C. or higher is more preferable, and 35 ° C. or higher is even more preferable. When the 80% price range is 26 ° C. or higher, the resin composition exhibits a high loss coefficient over a wide temperature range. Therefore, the resin composition having a wide 80% price range is applicable to the damping material used at various temperatures. The 80% price range can be easily obtained, for example, by graphing the relationship between the loss coefficient and the temperature.
樹脂組成物の損失係数が最大である温度は、85℃以上135℃以下が好ましく、95℃以上125℃以下がより好ましい。損失係数の最大値は、0.06以上0.12以下が好ましく、0.07以上0.09以下がより好ましい。損失係数が最大になる温度や、損失係数の最大値が上記範囲内であると、樹脂組成物を制振材として使用しやすい。 The temperature at which the loss coefficient of the resin composition is maximum is preferably 85 ° C. or higher and 135 ° C. or lower, and more preferably 95 ° C. or higher and 125 ° C. or lower. The maximum value of the loss coefficient is preferably 0.06 or more and 0.12 or less, and more preferably 0.07 or more and 0.09 or less. When the temperature at which the loss coefficient becomes maximum or the maximum value of the loss coefficient is within the above range, the resin composition can be easily used as a vibration damping material.
(4)樹脂組成物の調製方法
樹脂組成物の調製方法は特に制限されない。典型的には、PPS樹脂(A)および化合物(B)と、必要に応じて任意の成分とを所望の比率で混合することにより樹脂組成物が調整される。かかる方法における混合方法としては、各成分を均一且つ十分に混合できることから、溶融混練が好ましい。
(4) Method for preparing resin composition The method for preparing the resin composition is not particularly limited. Typically, the resin composition is prepared by mixing the PPS resin (A) and the compound (B) with any component, if necessary, in a desired ratio. As a mixing method in such a method, melt-kneading is preferable because each component can be mixed uniformly and sufficiently.
好適な方法の具体例としては、PPS樹脂(A)および化合物(B)と、必要に応じて任意の成分とをヘンシェルミキサーやタンブラー等の混合機により予備混合してから、1軸または2軸の押出機を使用して混練し、押し出して所望の形状(例えばペレット状やシート状等)に成形する方法が挙げられる。PPS樹脂(A)および/または化合物(B)の一部をマスターバッチとし、当該マスターバッチを残りの成分と混合し、混練してもよい。PPS樹脂(A)および化合物(B)の分散性を高めるため、それぞれ粉砕等の方法により所望の粒子径に調整されたPPS樹脂(A)および化合物(B)の粒子を、混合したり溶融混練したりして樹脂組成物を調製してもよい。 As a specific example of a suitable method, the PPS resin (A) and the compound (B) and, if necessary, any component are premixed with a mixer such as a Henschel mixer or a tumbler, and then uniaxial or biaxial. A method of kneading using an extruder of the above and extruding to form a desired shape (for example, pellet shape, sheet shape, etc.) can be mentioned. A part of the PPS resin (A) and / or the compound (B) may be used as a masterbatch, and the masterbatch may be mixed with the remaining components and kneaded. In order to enhance the dispersibility of the PPS resin (A) and the compound (B), the particles of the PPS resin (A) and the compound (B) adjusted to the desired particle diameters by a method such as pulverization are mixed or melt-kneaded. The resin composition may be prepared by squeezing.
溶融混練を行う際の温度は、280℃以上330℃以下が好ましく、290℃以上320℃以下がより好ましい。溶融混練時の温度が280℃以上であると、PPS樹脂(A)および化合物(B)をそれぞれ十分に溶融させることが可能であり、各成分が均一に混合された樹脂組成物が得られる。溶融混練時の温度が330℃以下であると、PPS樹脂(A)および化合物(B)等の樹脂組成物の成分を分解させることなく、混練することができる。 The temperature at the time of melt-kneading is preferably 280 ° C. or higher and 330 ° C. or lower, and more preferably 290 ° C. or higher and 320 ° C. or lower. When the temperature at the time of melt-kneading is 280 ° C. or higher, the PPS resin (A) and the compound (B) can be sufficiently melted, and a resin composition in which each component is uniformly mixed can be obtained . When the temperature at the time of melt -kneading is 330 ° C. or lower, kneading can be performed without decomposing the components of the resin composition such as the PPS resin (A) and the compound (B).
(5)樹脂組成物の用途
上述のように、樹脂組成物は、制振材として好適に用いることができる。制振材は、上記樹脂組成物を含んでいればよい。制振材の強度を高めたり、成形性を高めたりするために、制振材はフィラーを含んでいてもよい。制振材は、必要に応じて各種添加剤等を含んでいてもよい。
(5) Uses of Resin Composition As described above, the resin composition can be suitably used as a vibration damping material. The damping material may contain the above resin composition. The damping material may contain a filler in order to increase the strength of the damping material and the moldability. The vibration damping material may contain various additives and the like, if necessary.
フィラーの例としては、ガラス繊維、炭素繊維、炭化ケイ素繊維、シリカ繊維、アルミナ繊維、ジルコニア繊維、およびアラミド繊維などの繊維状充填材、チタン酸カリウムウィスカ、ケイ酸カルシウムウィスカ(ウオラストナイト)、硫酸カルシウムウィスカ、カーボンウィスカ、およびボロンウィスカなどのウィスカ、タルク、マイカ、カオリン、クレイ、ガラス、炭酸マグネシウム、リン酸マグネシウム、炭酸カルシウム、ケイ酸カルシウム、硫酸カルシウム、リン酸カルシウム、酸化ケイ素、酸化アルミニウム、酸化チタン、酸化鉄(含フェライト)、酸化銅、ジシルコニア、酸化亜鉛、炭化ケイ素、炭素、黒鉛、窒化ホウ素、二硫化モリブデン、およびケイ素などの粉末無機充填剤などが挙げられる。制振材は、フィラーを1種のみ含んでいてもよく、2種以上含んでいてもよい。 Examples of fillers are fibrous fillers such as glass fiber, carbon fiber, silicon carbide fiber, silica fiber, alumina fiber, zirconia fiber, and aramid fiber, potassium titanate whiskers, calcium silicate whiskers (wolastonite), etc. Whiskers such as calcium sulfate whiskers, carbon whiskers, and boron whiskers, talc, mica, kaolin, clay, glass, magnesium carbonate, magnesium phosphate, calcium carbonate, calcium silicate, calcium sulfate, calcium phosphate, silicon oxide, aluminum oxide, oxidation. Examples thereof include powder inorganic fillers such as titanium, iron oxide (containing ferrite), copper oxide, disilconia, zinc oxide, silicon carbide, carbon, graphite, boron nitride, molybdenum disulfide, and silicon. The damping material may contain only one type of filler, or may contain two or more types of filler.
フィラーの形状は特に制限されず、球状であってもよく、板状であってもよく、繊維状等であってもよい。またその粒径、繊維径、繊維長などのフィラーの寸法は、制振材の用途や、必要とされる強度等に応じて適宜選択される。 The shape of the filler is not particularly limited, and may be spherical, plate-shaped, fibrous, or the like. Further, the dimensions of the filler such as the particle size, the fiber diameter, and the fiber length are appropriately selected according to the use of the damping material, the required strength, and the like.
フィラーを上記樹脂組成物と混合する場合、フィラーの量は、上記樹脂組成物の量100質量部に対して0.1質量部以上400質量部以下が好ましく、1質量部以上300質量部以下がより好ましい。フィラーの量が0.1質量部以上であると、制振材の強度や成形性を高めることができる。一方で、フィラーの量が400質量部以下であると、上記樹脂組成物由来の性能(例えば制振性等)が失われ難い。 When the filler is mixed with the resin composition, the amount of the filler is preferably 0.1 part by mass or more and 400 parts by mass or less with respect to 100 parts by mass of the resin composition, and 1 part by mass or more and 300 parts by mass or less. More preferred. When the amount of the filler is 0.1 part by mass or more, the strength and moldability of the damping material can be enhanced. On the other hand, when the amount of the filler is 400 parts by mass or less, the performance derived from the resin composition (for example, vibration damping property) is not easily lost.
フィラーと樹脂組成物とを混合する制振材は、例えば上記樹脂組成物と、フィラーとを溶融混練等によって混練して調製できる。 The damping material for mixing the filler and the resin composition can be prepared, for example, by kneading the above resin composition and the filler by melt kneading or the like.
以下において、実施例を参照して本発明をより詳細に説明する。これらの実施例によって、本発明の範囲は限定して解釈されない。 Hereinafter, the present invention will be described in more detail with reference to examples. These examples do not limit the scope of the invention to be construed.
1.材料の準備
(1)PPS樹脂(A)の準備
PPS樹脂(A)として、クレハ社製のW-214A(重量平均分子量:48500、ガラス転移温度:79℃)を使用した。
1. 1. Preparation of Material (1) Preparation of PPS Resin (A) As the PPS resin (A), W-214A (weight average molecular weight: 48500, glass transition temperature: 79 ° C.) manufactured by Kureha Corporation was used.
(2)化合物(B1)~(B4)の調製および準備
攪拌機付の1Lオートクレーブに、硫化ナトリウム(Na2S)、水酸化ナトリウム(NaOH)、N-メチル-2-ピロリドン(NMP)、イオン交換水、1,4-ジクロロベンゼン(p-DCB)、およびナトリウムチオフェノラートを、それぞれ下記表1に示す通り仕込んだ。そして、オートクレーブを窒素ガス下に密封し、攪拌しながら240℃まで約30分かけて徐々に加熱し、240℃で2時間保持した。その後、室温近くまで冷却した内容物を取り出した。そして、3%純水含有のアセトン1Lを加え、室温で30分攪拌し、固形物をろ別する操作を3回行った。続いて、更に純水を1L加え室温で30分攪拌し、ろ別する操作を1回行った。さらに、0.18質量%酢酸水溶液を1L加え、室温で30分攪拌後にろ別する操作を1回、純水を1L加え、室温で20分間攪拌後にろ別する操作を4回行った。得られた固形物を120℃で4時間熱風乾燥し化合物(B1)~(B3)を得た。なお、化合物(B4)としては、市販のジクロロジフェニルスルフィド(B)を用いた。表1に、化合物(B1)~(B4)の重量平均分子量、およびガラス転移温度(Tg)を示す。
(2) Preparation and preparation of compounds (B1) to (B4) Sodium sulfide (Na 2 S), sodium hydroxide (NaOH), N-methyl-2-pyrrolidone (NMP), ion exchange in a 1 L autoclave equipped with a stirrer. Water, 1,4-dichlorobenzene (p-DCB), and sodium thiophenolate were charged as shown in Table 1 below, respectively. Then, the autoclave was sealed under nitrogen gas, gradually heated to 240 ° C. over about 30 minutes with stirring, and held at 240 ° C. for 2 hours. Then, the contents cooled to near room temperature were taken out. Then, 1 L of acetone containing 3% pure water was added, and the mixture was stirred at room temperature for 30 minutes, and the operation of filtering the solid matter was performed three times. Subsequently, 1 L of pure water was further added, the mixture was stirred at room temperature for 30 minutes, and the operation of filtering was performed once. Further, 1 L of 0.18 mass% acetic acid aqueous solution was added, and the operation of stirring at room temperature for 30 minutes and then filtering was performed once, and 1 L of pure water was added, and the operation of stirring at room temperature for 20 minutes and then filtering was performed 4 times. The obtained solid material was dried with hot air at 120 ° C. for 4 hours to obtain compounds (B1) to (B3). As the compound (B4), a commercially available dichlorodiphenyl sulfide (B) was used. Table 1 shows the weight average molecular weights of the compounds (B1) to (B4) and the glass transition temperature (Tg).
上記化合物(B1)~(B4)の重量平均分子量(スチレン換算値)は、前述の方法に従いゲルパーミエーションクロマトグラフィー(GPC)により測定した。 The weight average molecular weights (styrene equivalent values) of the above compounds (B1) to (B4) were measured by gel permeation chromatography (GPC) according to the above method.
上記化合物(B1)~(B4)のガラス転移温度(Tg)は、前述の方法に従い示差走査熱量計(DSC)で測定した。なお、表中、n.d.との記載は、25℃以上でTgが観察されなかったことを意味する。 The glass transition temperature (Tg) of the above compounds (B1) to (B4) was measured with a differential scanning calorimeter (DSC) according to the above method. In the table, n. The description d. Means that Tg was not observed above 25 ° C.
[実施例1~6]
表2に示す割合で、上記PPS樹脂(A)と、上記化合物(B1)~(B4)のいずれかと、をドライブレンドした。その後、R60(容量60ml)のバレル、およびフルフライトのスクリューを備えたラボプラストミル(東洋精機製作所)を使用して、PPS樹脂(A)と化合物(B1)~(B4)とを溶融混練した。ラボプラストミルの温度は320℃、時間は5分、回転数は100rpmに設定した。得られた樹脂組成物を、320℃で1分間、5MPaで圧縮し、さらに150℃で3分間、10MPaで圧縮して55mm×55mm×1mmのプレスシートを作製した。
[Examples 1 to 6]
The PPS resin (A) and any of the above compounds (B1) to (B4) were dry-blended at the ratios shown in Table 2. Then, the PPS resin (A) and the compounds (B1) to (B4) were melt-kneaded using a R60 (capacity 60 ml) barrel and a laboplast mill (Toyo Seiki Seisakusho) equipped with a full-flight screw. .. The temperature of the laboplast mill was set to 320 ° C., the time was set to 5 minutes, and the rotation speed was set to 100 rpm. The obtained resin composition was compressed at 320 ° C. for 1 minute at 5 MPa and further compressed at 150 ° C. for 3 minutes at 10 MPa to prepare a 55 mm × 55 mm × 1 mm press sheet.
[比較例1]
PPS樹脂(A)のみを用いて、実施例1等と同様にプレスシートを作製した。
[Comparative Example 1]
A press sheet was prepared in the same manner as in Example 1 using only the PPS resin (A).
[評価]
得られた樹脂組成物の、70℃における損失係数、損失係数の80%値幅、およびガラス転移温度(Tg)を、以下の方法で特定した。結果を表2に示す。
[evaluation]
The loss coefficient at 70 ° C., the 80% price range of the loss coefficient, and the glass transition temperature (Tg) of the obtained resin composition were specified by the following methods. The results are shown in Table 2.
(1)70℃における損失係数
上記のプレスシートから、カッターナイフで10mm×5mm×1mmの短冊状の試料を切り出した。得られた試料を150℃で1時間アニール処理した。当該試料について、引張モード、20℃~240℃まで昇温速度2℃/分で昇温しながら、周波数10Hzで10℃毎に貯蔵弾性率(E’)および損失弾性率(E”)を特定した。そして、70℃における貯蔵弾性率(E’)および損失弾性率(Eプレス)から、70℃における損失係数を求めた。
(1) Loss coefficient at 70 ° C. A strip-shaped sample of 10 mm × 5 mm × 1 mm was cut out from the above press sheet with a cutter knife. The obtained sample was annealed at 150 ° C. for 1 hour. For the sample, the storage elastic modulus (E') and loss elastic modulus (E ") were specified every 10 ° C. at a frequency of 10 Hz while raising the temperature from 20 ° C. to 240 ° C. at a heating rate of 2 ° C./min in a tensile mode. Then, the loss coefficient at 70 ° C. was obtained from the storage elastic modulus (E') and the loss elastic modulus (E press) at 70 ° C.
(2)損失係数のピークにおける80%値幅
上記方法で損失係数を測定したときの、損失係数の最大値に対して損失係数が80%以上となる領域の温度の幅を特定し、これを80%値幅とした。
(2) 80% price range at the peak of the loss coefficient When the loss coefficient is measured by the above method, the temperature range in the region where the loss coefficient is 80% or more with respect to the maximum value of the loss coefficient is specified, and this is 80. % Price range.
(3)ガラス転移温度(Tg)
化合物(B1)~(B4)のガラス転移温度(Tg)と同様の方法で測定した。
(3) Glass transition temperature (Tg)
It was measured by the same method as the glass transition temperature (Tg) of the compounds (B1) to (B4).
表2に示されるように、PPS樹脂(A)と化合物(B1)~(B4)とを含み、かつ80℃以下のTgを有する実施例1~6の樹脂組成物は、PPS樹脂(A)単独の場合(比較例1)と比較して、70℃における高い損失係数を示す。また、実施例1~6の樹脂組成物は、特に、特に高い80%値幅を示す。 As shown in Table 2, the resin compositions of Examples 1 to 6 containing the PPS resin (A) and the compounds (B1) to (B4) and having a Tg of 80 ° C. or lower are the PPS resin (A). It shows a higher loss coefficient at 70 ° C. as compared with the case of a single substance (Comparative Example 1). Further, the resin compositions of Examples 1 to 6 show a particularly high 80% price range.
Claims (4)
重量平均分子量が4000以下であり、かつフェニレンスルフィド構造を2つ以上含む、フェニレンスルフィド系化合物(B)と、
を含み、ガラス転移温度が80℃以下である、ポリフェニレンスルフィド樹脂組成物。 Polyphenylene sulfide resin (A) having a weight average molecular weight of more than 4000 and
A phenylene sulfide compound (B) having a weight average molecular weight of 4000 or less and containing two or more phenylene sulfide structures.
A polyphenylene sulfide resin composition comprising the above and having a glass transition temperature of 80 ° C. or lower.
請求項1に記載のポリフェニレンスルフィド樹脂組成物。 The weight average molecular weight of the phenylene sulfide compound (B) is 2000 or less.
The polyphenylene sulfide resin composition according to claim 1.
損失係数の最大値に対して損失係数が80%以上となる領域の温度の幅が、26℃以上である、
請求項1または2に記載のポリフェニレンスルフィド樹脂組成物。 The loss coefficient at 70 ° C. is 0.014 or more, and the loss coefficient is 0.014 or more.
The temperature range in the region where the loss coefficient is 80% or more with respect to the maximum value of the loss coefficient is 26 ° C. or more.
The polyphenylene sulfide resin composition according to claim 1 or 2.
制振材。 The polyphenylene sulfide resin composition according to any one of claims 1 to 3 is included.
Damping material.
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| JP2020133845A JP2023169437A (en) | 2020-08-06 | 2020-08-06 | Polyphenylene sulfide resin composition and damping material comprising the same |
| JP2020-133845 | 2020-08-06 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH055061A (en) * | 1990-08-28 | 1993-01-14 | Kureha Chem Ind Co Ltd | Polyarylene thioether composition |
| JP2001172500A (en) * | 1999-12-15 | 2001-06-26 | Polyplastics Co | Polyarylene sulfide resin composition |
| WO2017022524A1 (en) * | 2015-07-31 | 2017-02-09 | 東レ株式会社 | Polyphenylene sulfide resin composition and method for manufacturing same |
| JP2019119810A (en) * | 2018-01-09 | 2019-07-22 | 東レ株式会社 | Polyphenylene sulfide resin composition and manufacturing method therefor |
-
2020
- 2020-08-06 JP JP2020133845A patent/JP2023169437A/en active Pending
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2021
- 2021-08-02 WO PCT/JP2021/028659 patent/WO2022030460A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH055061A (en) * | 1990-08-28 | 1993-01-14 | Kureha Chem Ind Co Ltd | Polyarylene thioether composition |
| JP2001172500A (en) * | 1999-12-15 | 2001-06-26 | Polyplastics Co | Polyarylene sulfide resin composition |
| WO2017022524A1 (en) * | 2015-07-31 | 2017-02-09 | 東レ株式会社 | Polyphenylene sulfide resin composition and method for manufacturing same |
| JP2019119810A (en) * | 2018-01-09 | 2019-07-22 | 東レ株式会社 | Polyphenylene sulfide resin composition and manufacturing method therefor |
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