[go: up one dir, main page]

WO2022030139A1 - Photoacid generator - Google Patents

Photoacid generator Download PDF

Info

Publication number
WO2022030139A1
WO2022030139A1 PCT/JP2021/024283 JP2021024283W WO2022030139A1 WO 2022030139 A1 WO2022030139 A1 WO 2022030139A1 JP 2021024283 W JP2021024283 W JP 2021024283W WO 2022030139 A1 WO2022030139 A1 WO 2022030139A1
Authority
WO
WIPO (PCT)
Prior art keywords
group
compound
production example
photoacid generator
nmr
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2021/024283
Other languages
French (fr)
Japanese (ja)
Inventor
秀基 木村
篤志 白石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
San Apro KK
Original Assignee
San Apro KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by San Apro KK filed Critical San Apro KK
Priority to KR1020227007502A priority Critical patent/KR102792755B1/en
Priority to JP2022514259A priority patent/JP7783165B2/en
Priority to CN202180005348.8A priority patent/CN114402260A/en
Publication of WO2022030139A1 publication Critical patent/WO2022030139A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/68Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • G03F7/0382Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition

Definitions

  • the present invention relates to a photoacid generator useful as a photocurable composition and a chemically amplified negative photoresist composition, and is a photoacid generator useful for yellowing resistance of these compositions.
  • Onium salts such as sulfonium salts are used as photocationic polymerization initiators that cure cationically polymerizable compounds such as epoxy compounds by irradiation with active energy rays (hereinafter referred to as light) such as light and electron beams (Patent Documents 1 to 3).
  • light active energy rays
  • Patent Documents 4 to 6 it is known as a photoacid generator because it generates acid by light irradiation, and is widely used in photoresists, photosensitive materials, and the like.
  • the sulfonium salt produced by such a method produces a bissulfonium salt having two sulfonio groups in one molecule in addition to the monosulfonium salt having one sulfonio group in one molecule.
  • the bissulfonium salt has a higher photopolymerization initiation ability than the monosulfonium salt, but has low solubility in a cationically polymerizable monomer and a diluting solvent used as needed.
  • the problem that the bissulfonium salt precipitates and precipitates from the sulfonium salt solution over time may occur.
  • the cationically polymerizable compound containing a bissulfonium salt has a problem that it tends to thicken over time and cannot be stored for a long period of time. Therefore, the applicant discloses a production method for efficiently obtaining a high-purity monosulfonium salt in order to solve the above problems (Patent Document 7).
  • the change in hue of the cured product over time (a phenomenon in which the cured product is colored yellow to brown over time; hereinafter referred to as yellowing) is balanced with the curability. There was a request for further improvement in.
  • an object of the present invention is a useful photoacid generator for a photocurable composition or a chemically amplified negative photoresist composition, which is useful for yellowing resistance of these compositions. It is a provision of a photoacid generator.
  • the present invention contains a sulfonium salt (CA) represented by the following general formula (1) and a compound (S) represented by the general formula (2), and is the sum of the sulfonium salt (CA) and the compound (S).
  • CA sulfonium salt
  • S compound represented by the general formula (2)
  • the area ratio of the compound (S) is 0.02 or more and 3.0 or less. It is a photoacid generator characterized by being present.
  • R 1 to R 3 are organic groups bonded to the benzene ring, p, q, and r represent the number of R 1 to R 3 , respectively, and p is 0 to. It is an integer of 4, q and r are integers of 0 to 5, and when it is 0, hydrogen atoms are bonded, and when p, q and r are 2 or more, they are different even if they are the same. Also good, R 1 to R 3 are direct to each other or -O-, -S-, -SO-, -SO 2- , -NH-, -CO-, -COO-, -CONH-, alkylene group or phenylene.
  • a ring structure may be formed via a group
  • X is an atom (group) that can be a monovalent anion
  • Ar 1 to Ar 3 may have the same or different carbon atoms from each other.
  • a heteroaryl group having 4 to 18 carbon atoms and the aryl group or heteroaryl group of Ar 1 may be further substituted with a group represented by the formula (3), and R in the formula (3).
  • 2 , R 3 , r, q and X are the same as in equation (1), and n in equation (2) is an integer of 1 or 2.
  • the present invention is a photocurable composition
  • a photocurable composition comprising the photoresist generator and a cationically polymerizable compound; a curing characterized by being obtained by curing the photoresistable composition.
  • Body A chemically amplified negative photoresist composition comprising the above-mentioned photoacid generator, a component (F) which is an alkali-soluble resin having a phenolic hydroxyl group, and a cross-linking agent component (G).
  • a cured product obtained by curing the chemically amplified negative photoresist composition.
  • the photoacid generator of the present invention has high activity against light, has cationic polymerization performance and cross-linking reaction performance, and is useful for yellowing resistance by using the photoacid generator of the present invention. Useful compositions can be obtained.
  • R 1 to R 3 in the formulas (1) to (3) represent an organic group bonded to a benzene ring, and may be the same or different.
  • Examples of the organic group of R 1 to R 3 include an aryl group having 6 to 30 carbon atoms, a heteroaryl group having 4 to 30 carbon atoms, an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or an alkenyl group having 2 to 30 carbon atoms.
  • alkynyl group hydroxy group, 1 to 18 carbon number alkoxy group, 6 to 10 carbon number aryloxy group, 2 to 19 carbon number alkylcarbonyl group, 7 to 11 carbon number arylcarbonyl group, carbon An alkoxycarbonyl group having 2 to 19, an aryloxycarbonyl group having 7 to 11 carbon atoms, an arylthiocarbonyl group having 7 to 11 carbon atoms, an acyloxy group having 2 to 19 carbon atoms, an arylthio group having 6 to 20 carbon atoms, and carbon.
  • alkylthio group having 1 to 18 carbon atoms an alkylsulfinyl group having 1 to 18 carbon atoms, an arylsulfinyl group having 6 to 10 carbon atoms, an alkylsulfonyl group having 1 to 18 carbon atoms, an arylsulfonyl group having 6 to 10 carbon atoms, and an alkylene group.
  • alkylthio group having 1 to 18 carbon atoms an alkylsulfinyl group having 1 to 18 carbon atoms, an arylsulfinyl group having 6 to 10 carbon atoms, and an alkylene group.
  • alkylthio group having 1 to 18 carbon atoms an alkylsulfinyl group having 1 to 18 carbon atoms, an arylsulfinyl group having 6 to 10 carbon atoms, and an alkylene group.
  • alkylthio group having 1 to 18 carbon atoms an alkylsulfinyl group
  • the aryl group having 6 to 30 carbon atoms includes a monocyclic aryl group such as a phenyl group and a biphenylyl group, and naphthyl, anthrasenyl, phenanthrenyl, pyrenyl, chrysenyl, naphthalsenyl, benzanthrasenyl, anthraquinolyl, fluorenyl, naphthoquinone and anthraquinone.
  • Examples thereof include fused polycyclic aryl groups such as.
  • heteroaryl group having 4 to 30 carbon atoms examples include cyclic compounds containing 1 to 3 complex atoms such as oxygen, nitrogen, and sulfur, which may be the same or different, and as a specific example.
  • monocyclic heteroaryl groups such as thienyl, furanyl, pyranyl, pyrrolyl, oxazolyl, thiazolyl, pyridyl, pyrimidyl, pyrazinyl and indolyl, benzofuranyl, isobenzofuranyl, benzothienyl, isobenzothienyl, quinolyl, isoquinolyl, quinoxalinyl, quinazolinyl.
  • Carbazolyl acridinyl, phenothiazinyl, phenazinyl, xanthenyl, thiantranyl, phenoxadinyl, phenoxatyynyl, chromanyl, isochromanyl, dibenzothienyl, xanthonyl, thioxanthonyl, dibenzofuranyl and the like.
  • Alkyl groups having 1 to 30 carbon atoms include linear alkyl groups such as methyl, ethyl, propyl, butyl, hexadecyl and octadecyl, isopropyl, isobutyl, sec-butyl, tert-butyl, isopentyl, neopentyl, tert-pentyl and isohexyl. Examples thereof include branched alkyl groups such as cyclopropyl, cyclobutyl, cyclopentyl, and cyclohexyl.
  • alkenyl group having 2 to 30 carbon atoms examples include vinyl, allyl, 1-propenyl, isopropenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-methyl-1-propenyl and the like.
  • alkynyl group having 2 to 30 carbon atoms examples include ethynyl, 1-propynyl, 2-propynyl, 1-butynyl, 2-butynyl, 3-butynyl, 1-methyl-1-propynyl, 1-methyl-2-propynyl and the like. Can be mentioned.
  • alkoxy group having 1 to 18 carbon atoms examples include methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, sec-butoxy, tert-butoxy, and dodecyloxy.
  • Examples of the aryloxy group having 6 to 10 carbon atoms include phenoxy and naphthyloxy.
  • alkylcarbonyl group having 2 to 19 carbon atoms examples include acetyl, trifluoroacetyl, propionyl, butanoyl, 2-methylpropionyl, heptanoyle, 2-methylbutanoyl, 3-methylbutanoyl, octanoyl and the like.
  • arylcarbonyl group having 7 to 11 carbon atoms examples include benzoyl, 4-tert-butylbenzoyl, and naphthoyl.
  • alkoxycarbonyl group having 2 to 19 carbon atoms examples include methoxycarbonyl, ethoxycarbonyl, propoxycarbonyl, isopropoxycarbonyl, butoxycarbonyl, isobutoxycarbonyl, sec-butoxycarbonyl, tert-butoxycarbonyl and the like.
  • Examples of the aryloxycarbonyl group having 7 to 11 carbon atoms include phenoxycarbonyl and naphthoxycarbonyl.
  • arylthiocarbonyl group having 7 to 11 carbon atoms examples include phenylthiocarbonyl and naphthoxythiocarbonyl.
  • Examples of the asyloxy group having 2 to 19 carbon atoms include acetoxy, ethylcarbonyloxy, propylcarbonyloxy, isobutylcarbonyloxy, sec-butylcarbonyloxy, tert-butylcarbonyloxy, octadecylcarbonyloxy and the like.
  • arylthio group having 6 to 20 carbon atoms examples include phenylthio, biphenylylthio, methylphenylthio, chlorophenylthio, bromophenylthio, fluorophenylthio, hydroxyphenylthio, methoxyphenylthio, naphthylthio, 4- [4- (phenylthio).
  • Benzoyl] phenylthio 4- [4- (phenylthio) phenoxy] phenylthio, 4- [4- (phenylthio) phenyl] phenylthio, 4- (phenylthio) phenylthio, 4-benzoylphenylthio, 4-benzoyl-chlorophenylthio, 4- Examples thereof include benzoyl-methylthiophenylthio, 4- (methylthiobenzoyl) phenylthio, 4- (p-tert-butylbenzoyl) phenylthio and the like.
  • alkylthio group having 1 to 18 carbon atoms examples include methylthio, ethylthio, propylthio, tert-butylthio, neopentylthio, dodecylthio and the like.
  • alkylsulfinyl group having 1 to 18 carbon atoms examples include methylsulfinyl, ethylsulfinyl, propylsulfinyl, tert-pentylsulfinyl, octylsulfinyl and the like.
  • arylsulfinyl group having 6 to 10 carbon atoms examples include phenylsulfinyl, trillsulfinyl, and naphthylsulfinyl.
  • alkylsulfonyl group having 1 to 18 carbon atoms examples include methylsulfonyl, ethylsulfonyl, propylsulfonyl, isopropylsulfonyl, butylsulfonyl, and octylsulfonyl.
  • arylsulfonyl group having 6 to 10 carbon atoms examples include phenylsulfonyl, tolylsulfonyl, and naphthylsulfonyl.
  • halogen group examples include fluoro, chloro, bromo and iodine.
  • an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 14 carbon atoms, a hydroxy group, an alkoxy group having 1 to 6 carbon atoms, an alkylcarbonyl group having 2 to 6 carbon atoms, and a carbon number of carbon atoms are preferable. It is an arylcarbonyl group having 7 to 11, an alkylthio group having 1 to 6 carbon atoms, an arylthio group having 6 to 14 carbon atoms, an aryloxy group having 6 to 10 carbon atoms, a chloro group and a fluorogroup, and more preferably 1 carbon group.
  • p, q, and r represent the number of R 1 to R 3 , respectively, p is an integer of 0 to 4, q, and r are integers of 0 to 5, and 0.
  • R 1 to R 3 may be directly or -O-, -S. -, -SO-, -SO 2- , -NH-, -CO-, -COO-, -CONH-, an alkylene group or a phenylene group may form a ring structure.
  • R1s thereof are directly or -O-, -S-, -SO-, -SO 2- , -NH-, -CO-, -COO-, -CONH. -, Means to form a ring structure via an alkylene group or a phenylene group.
  • Ar 1 to Ar 3 are aryl groups having 6 to 18 carbon atoms or heteroaryl groups having 4 to 18 carbon atoms, which may be the same or different from each other, respectively.
  • the aryl group or heteroaryl group may be further substituted with the group represented by the formula (3).
  • Examples of the aryl group having 6 to 18 carbon atoms include the aryl group having 6 to 18 carbon atoms among the aryl groups having 6 to 30 carbon atoms in R1 to R3 in the above formula (1), and preferably. It is an aryl group having 6 to 14 carbon atoms.
  • heteroaryl group having 4 to 18 carbon atoms examples include heteroaryl groups having 4 to 18 carbon atoms among the heteroaryl groups having 4 to 30 carbon atoms in R1 to R3 in the above formula (1).
  • a heteroaryl group having 4 to 14 carbon atoms Preferably a heteroaryl group having 4 to 14 carbon atoms.
  • These aryl groups and heteroaryl groups may have a substituent, and the substituents include an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 14 carbon atoms, and an alkoxy group having 1 to 6 carbon atoms.
  • Examples thereof include an alkylcarbonyl group having 2 to 6 carbon atoms, an arylcarbonyl group having 7 to 11 carbon atoms, an arylthio group having 6 to 14 carbon atoms, an aryloxy group having 6 to 10 carbon atoms, a chloro group and a fluoro group.
  • n an integer of 1 or 2.
  • sulfonium salts (CA) represented by the formula (1) specific examples of the cation portion (C), which is more preferable from the viewpoint of sensitivity and solubility, are shown below.
  • X is an atom (group) that can be a monovalent anion, that is, X ⁇ irradiates a sulfonium salt with light (visible light, ultraviolet light, electron beam, X-ray, etc.). It is an anion corresponding to the acid (HX) generated by the above.
  • X - is not limited except that it is a monovalent polyatomic anion, but MY a- , (Rf) b PF 6-b- , R 8 c BY 4-c- , R 8 c GaY 4
  • Anions represented by -c- , R 9 SO 3- , (R 9 SO 2 ) 3 C- or (R 9 SO 2 ) 2 N- are preferred.
  • M represents a phosphorus atom, a boron atom or an antimony atom.
  • Y represents a halogen atom (preferably a fluorine atom).
  • Rf represents an alkyl group in which 80 mol% or more of a hydrogen atom is substituted with a fluorine atom (an alkyl group having 1 to 8 carbon atoms is preferable).
  • Alkyl groups to be Rf by fluorine substitution include linear alkyl groups (methyl, ethyl, propyl, butyl, pentyl, octyl, etc.), branched alkyl groups (isopropyl, isobutyl, sec-butyl, tert-butyl, etc.) and Cycloalkyl groups (cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, etc.) and the like can be mentioned.
  • the ratio of hydrogen atoms of these alkyl groups substituted with fluorine atoms in Rf is preferably 80 mol% or more, more preferably 90, based on the number of moles of hydrogen atoms possessed by the original alkyl group. % Or more, particularly preferably 100%.
  • the substitution ratio by the fluorine atom is in these preferable ranges, the photosensitivity of the sulfonium salt is further improved.
  • Rf are CF 3- , CF 3 CF 2- , (CF 3 ) 2 CF-, CF 3 CF 2 CF 2- , CF 3 CF 2 CF 2 CF 2- , (CF 3 ) 2 CFCF 2- , CF 3 CF 2 (CF 3 ) CF- and (CF 3 ) 3 C-.
  • the b Rfs are independent of each other and therefore may be the same or different from each other.
  • P represents a phosphorus atom and F represents a fluorine atom.
  • R 8 represents a phenyl group in which a part of a hydrogen atom is substituted with at least one element or an electron-withdrawing group.
  • Examples of such one element include a halogen atom and include a fluorine atom, a chlorine atom, a bromine atom and the like.
  • Examples of the electron-withdrawing group include a trifluoromethyl group, a nitro group and a cyano group. Of these, a phenyl group in which one hydrogen atom is substituted with a fluorine atom or a trifluoromethyl group is preferable.
  • the c R8s are independent of each other and therefore may be the same or different from each other.
  • B represents a boron atom and Ga represents a gallium atom.
  • R 9 represents an alkyl group having 1 to 20 carbon atoms, a perfluoroalkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms or a fluorine atom, and the alkyl group and the perfluoroalkyl group are linear and fractionated. It may be branched or cyclic, and the aryl group may be unsubstituted or has a substituent.
  • S represents a sulfur atom
  • O represents an oxygen atom
  • C represents a carbon atom
  • N represents a nitrogen atom.
  • a represents an integer of 4 to 6.
  • b is preferably an integer of 1 to 5, more preferably 2 to 4, and particularly preferably 2 or 3.
  • c is preferably an integer of 1 to 4, and more preferably 4.
  • Examples of the anion represented by MY a ⁇ include anions represented by SbF 6 ⁇ , PF 6 ⁇ and BF 4 ⁇ .
  • the anions represented by (Rf) b PF 6-b- include (CF 3 CF 2 ) 2 PF 4- , (CF 3 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CF) 2 PF 4 - , ((CF 3 ) 2 CF) 3 PF 3- , (CF 3 CF 2 CF 2 ) 2 PF 4- , (CF 3 CF 2 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CFCF 2 ) 2 PF 4- , ((CF 3 ) 2 CFCF 2 ) 3 PF 3- , (CF 3 CF 2 CF 2 CF 2 ) 2 PF 4 - and (CF 3 CF 2 CF 2 CF 2 ) 3 PF 3- Examples thereof include anions to be formed.
  • the anions represented by R 8 c BY 4-c- are (C 6 F 5 ) 4 B- , ((CF 3 ) 2 C 6 H 3 ) 4 B- , (CF 3 C 6 H 4 ) 4 Examples thereof include anions represented by B- , (C 6 F 5 ) 2 BF 2- , C 6 F 5 BF 3- and (C 6 H 3 F 2 ) 4 B-. Of these, anions represented by (C 6 F 5 ) 4 B- and ((CF 3 ) 2 C 6 H 3 ) 4 B - are preferable.
  • the anions represented by R 8 c GaY 4-c- include (C 6 F 5 ) 4 Ga- , ((CF 3 ) 2 C 6 H 3 ) 4 Ga- , (CF 3 C 6 H 4 ) 4 Examples thereof include anions represented by Ga ⁇ , (C 6 F 5 ) 2 GaF 2 ⁇ , C 6 F 5 GaF 3 ⁇ and (C 6 H 3 F 2 ) 4 Ga ⁇ . Of these, anions represented by (C 6 F 5 ) 4 Ga ⁇ and ((CF 3 ) 2 C 6 H 3 ) 4 Ga ⁇ are preferred.
  • Examples of the anion represented by R 9 SO 3- include trifluoromethanesulfonic acid anion, pentafluoroethanesulfonic acid anion, heptafluoropropanesulfonic acid anion, nonafluorobutane sulfonic acid anion, pentafluorophenylsulfonic acid anion, and fluorosulfonic acid.
  • Examples thereof include anion, p-toluene sulfonic acid anion, benzene sulfonic acid anion, camphor sulfonic acid anion, methane sulfonic acid anion, ethane sulfonic acid anion, propane sulfonic acid anion, butane sulfonic acid anion and octane sulfonic acid anion.
  • trifluoromethanesulfonic acid anion trifluoromethanesulfonic acid anion, nonafluorobutane sulfonic acid anion, methanesulfonic acid anion, butane sulfonic acid anion, camphor sulfonic acid anion, benzenesulfonic acid anion and p-toluene sulfonic acid anion are preferable.
  • the anions represented by (R 9 SO 2 ) 3 C- include (FSO 2 ) 3 C- , (CF 3 SO 2 ) 3 C- , (C 2 F 5 SO 2 ) 3 C- , and (C 3 ). Examples thereof include anions represented by F 7 SO 2 ) 3 C- and (C 4 F 9 SO 2 ) 3 C-.
  • the anions represented by (R 9 SO 2 ) 2 N- include (FSO 2 ) 2 N- , (CF 3 SO 2 ) 2 N- , (C 2 F 5 SO 2 ) 2 N- , and (C 3 ). Examples thereof include anions represented by F 7 SO 2 ) 2 N ⁇ and (C 4 F 9 SO 2 ) 2 N ⁇ .
  • the monovalent polyatomic anions include MY a- , (Rf) b PF 6-b- , R 8 c BY 4-c- , R 8 c GaY 4-c- , R 9 SO 3- , (R 9 ). SO 2 )
  • perhalochloride ion ClO 4- , BrO 4- , etc.
  • halogenated sulfonate ion FSO 3- , ClSO) 3 - etc.
  • Sulfate ion CH 3 SO 4- , CF 3 SO 4- , HSO 4- , etc.
  • Carbonate ion HCO 3- , CH 3 CO 3- , etc.
  • Aluminate ion AlCl 4- , AlF) 4- , Al (OC 4 F 9 ) 4- , etc.
  • Hexafluorobismuth acid ion BiF 6- )
  • Carboxylic acid ion CH
  • the sulfonium salt represented by the formula (1) can be produced by a known production method. For example, a method of reacting diaryl sulfide with chlorine, a method of reacting diaryl sulfide with aromatic hydrocarbons such as chlorine and benzene, a method of reacting diaryl sulfide with a copper-catalyzed diaryl iodonium salt, and a method of reacting diaryl sulfide and diaryl sulfoxide with a dehydrating agent. There is a way to react in the presence.
  • the dehydrating agent is not particularly limited as long as it is used as a dehydrating agent in an organic chemical reaction, and examples thereof include concentrated sulfuric acid, anhydrous phosphoric acid, methanesulfonic acid, trifluoromethanesulfonic acid or an anhydride thereof. Two or more of these may be mixed and used. Moreover, you may use a solvent as appropriate.
  • the molar ratio of sulfoxide: sulfide 10: 1 to 1: 1, more preferably 7: 1 to 2: 1, and most preferably 5: 1 to 2. It is 5: 1.
  • the reaction temperature is ⁇ 10 ° C. to 70 ° C., preferably 0 ° C. to 50 ° C., and most preferably 10 ° C. to 30 ° C.
  • a sulfonium salt can be efficiently produced by exchanging anions with an acid (HX) and a salt (AXn) having an anion represented by X in the formulas (1) and (3).
  • A is a counter cation of anion X ⁇
  • n represents the number of anions X with respect to the valence of cation A.
  • A represents an alkali metal such as Na, K, Li, an alkaline earth metal such as Mg, Ca, or an ammonium cation. Alkali metals are more preferable because of the availability of raw materials and the ease of purification of the sulfonium salt to be produced.
  • High performance liquid chromatography is used as a method for analyzing the content of a photoacid generator containing a sulfonium salt (CA) represented by the general formula (1) and a compound (S) represented by the general formula (2) of the present invention.
  • HPLC high performance liquid chromatography
  • the ratio of the peak area of the compound (S) when the peak areas of the sulfonium salt (CA) and the compound (S) obtained by the HPLC method are totaled and set to 100 may be obtained. The following are the measurement conditions for HPLC.
  • the contents of the sulfonium salt (CA) represented by the general formula (1) and the compound (S) represented by the general formula (2) are those of the sulfonium salt (CA) and the compound (S) according to the above-mentioned content measurement method.
  • the area ratio of the compound (S) when the total area is 100 is 0.02 or more and 3.0 or less.
  • Conjugate acid generated by containing a certain amount of the compound (S) represented by the general formula (2) with the sulfonium salt (CA) represented by the general formula (1) can be trapped, or oxygen in the system can be removed. It is considered that the trapping suppresses coloring due to protonation, oxidation, and the like.
  • the photoacid generator of the present invention may contain other conventionally known photoacid generators in addition to the sulfonium salts listed above, if necessary.
  • the photoacid generator of the present invention contains a sulfonium salt (CA) represented by the general formula (1) and a compound (S) represented by the general formula (2), and other photoacid generators are generated. It means that the agent is not included.
  • the content (mol%) of the other photoacid generator is based on the number of moles of the sulfonium salt (CA) represented by the general formula (1) of the present invention. It is preferably 0.1 to 100, more preferably 0.5 to 50.
  • photoacid generators include conventionally known salts such as onium salts (sulfonium, iodonium, selenium, ammonium and phosphonium, etc.) and salts of transition metal complex ions and anions.
  • the photoacid generator of the present invention may be previously dissolved in a solvent that does not inhibit polymerization, cross-linking, deprotection reaction, etc. in order to facilitate dissolution in a cationically polymerizable compound or a chemically amplified resist composition.
  • the solvent examples include carbonates such as propylene carbonate, ethylene carbonate, 1,2-butylene carbonate, dimethyl carbonate and diethyl carbonate; ketones such as acetone, methyl ethyl ketone, cyclohexanone, methylisoamyl ketone and 2-heptanone; ethylene glycol and ethylene glycol.
  • Polyhydric alcohols such as monomethyl ether, monoethyl ether, monopropyl ether, monobutyl ether or monophenyl ether of monoacetate, diethylene glycol, diethylene glycol monoacetate, propylene glycol, propylene glycol monoacetate, dipropylene glycol and dipropylene glycol monoacetate.
  • cyclic ethers such as dioxane; ethyl acetate, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, methyl acetoacetate, ethyl acetoacetate, ethyl pyruvate, ethyl ethoxyacetate , Methyl methoxypropionate, ethyl ethoxypropionate, methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, methyl 2-hydroxy-3-methylbutanoate, 3-methoxybutyl
  • esters such as acetate and 3-methyl-3-methoxybutyl acetate; aromatic hydrocarbons such as toluene and xylene.
  • the ratio of the solvent used is preferably 15 to 1000 parts by weight, more preferably 30 to 500 parts by weight, based on 100 parts by weight of the photoacid generator of the present invention.
  • the solvent used may be used alone or in combination of two or more.
  • the photocurable composition of the present invention comprises the above photoacid generator and a cationically polymerizable compound.
  • Examples of the cationically polymerizable compound that is a constituent of the photocurable composition include cyclic ethers (epoxides and oxetane, etc.), ethylenically unsaturated compounds (vinyl ethers, styrene, etc.), bicycloorthoesters, spiroletocarbonates, spiroletoesters, and the like.
  • cyclic ethers epoxides and oxetane, etc.
  • ethylenically unsaturated compounds vinyl ethers, styrene, etc.
  • bicycloorthoesters ethylenically unsaturated compounds
  • spiroletocarbonates spiroletoesters
  • epoxide known epoxides and the like can be used, and aromatic epoxides, alicyclic epoxides and aliphatic epoxides are included.
  • aromatic epoxide examples include glycidyl ethers of monovalent or polyvalent phenols (phenols, bisphenol A, phenol novolacs and compounds obtained by adding alkylene oxides thereof) having at least one aromatic ring.
  • the alicyclic epoxide is a compound obtained by epoxidizing a compound having at least one cyclohexene or cyclopentene ring with an oxidizing agent (3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, etc.). Can be mentioned.
  • aliphatic epoxide examples include an aliphatic polyhydric alcohol or a polyglycidyl ether (1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, etc.) of this alkylene oxide adduct, and an aliphatic polybasic acid.
  • examples thereof include polyglycidyl esters (diglycidyl tetrahydrophthalate, etc.) and epoxidized long-chain unsaturated compounds (epoxidized soybean oil, epoxidized polybutadiene, etc.).
  • oxetane known ones and the like can be used, for example, 3-ethyl-3-hydroxymethyloxetane, 2-ethylhexyl (3-ethyl-3-oxetanylmethyl) ether, 2-hydroxyethyl (3-ethyl-3-).
  • Oxetanylmethyl) ether 2-hydroxypropyl (3-ethyl-3-oxetanylmethyl) ether, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, oxetanyl sill sesquioxetane, phenol novolac oxetane, etc.
  • Oxetanylmethyl) ether 2-hydroxypropyl (3-ethyl-3-oxetanylmethyl) ether, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, oxetanyl sill
  • known cationically polymerizable monomers and the like can be used, and include aliphatic monovinyl ethers, aromatic monovinyl ethers, polyfunctional vinyl ethers, styrene and cationically polymerizable nitrogen-containing monomers.
  • Examples of the aliphatic monovinyl ether include methyl vinyl ether, ethyl vinyl ether, butyl vinyl ether, cyclohexyl vinyl ether and the like.
  • aromatic monovinyl ether examples include 2-phenoxyethyl vinyl ether, phenyl vinyl ether and p-methoxyphenyl vinyl ether.
  • polyfunctional vinyl ether examples include butanediol-1,4-divinyl ether and triethylene glycol divinyl ether.
  • styrene examples include styrene, ⁇ -methylstyrene, p-methoxystyrene, p-tert-butoxystyrene and the like.
  • Examples of the cationically polymerizable nitrogen-containing monomer include N-vinylcarbazole and N-vinylpyrrolidone.
  • Bicycloorthoesters include 1-phenyl-4-ethyl-2,6,7-trioxabicyclo [2.2.2] octane and 1-ethyl-4-hydroxymethyl-2,6,7-trioxabicyclo. -[2.2.2] Octane and the like can be mentioned.
  • spiro orthocarbonate examples include 1,5,7,11-tetraoxaspiro [5.5] undecane and 3,9-dibenzyl-1,5,7,11-tetraoxaspiro [5.5] undecane. Be done.
  • Spiro-ortho esters include 1,4,6-trioxaspiro [4.4] nonane, 2-methyl-1,4,6-trioxaspiro [4.4] nonane and 1,4,6-trioxas. Pyro [4.5] decane and the like can be mentioned.
  • polyorganosiloxane having at least one cationically polymerizable group in one molecule can be used (Japanese Patent Laid-Open Nos. 2001-348482, 2000-281965, 7-242828, JP. JP-A-2008-19593, Journal of Polymer. Sci., Part A, Polymer. Chem., Vol. 28,497 (1990), etc.). These polyorganosiloxanes may be linear, branched, or cyclic, or may be a mixture thereof.
  • cationically polymerizable compounds epoxides, oxetane and vinyl ethers are preferable, and epoxides and oxetanees are more preferable, and alicyclic epoxides and oxetanees are particularly preferable. Further, these cationically polymerizable compounds may be used alone or in combination of two or more.
  • the content of the photoacid generator of the present invention in the photocurable composition is preferably 0.05 to 20 parts by weight, more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the cationically polymerizable compound. be. Within this range, the polymerization of the cationically polymerizable compound becomes more sufficient, and the physical properties of the cured product become even better. This content is determined by considering various factors such as the properties of the cationically polymerizable compound, the type of light (light source, wavelength, etc.), irradiation amount, temperature, curing time, humidity, and coating thickness. , Not limited to the above range.
  • the photocurable composition of the present invention may contain known additives (sensitizers, pigments, fillers, antistatic agents, flame retardants, defoamers, flow modifiers, light stabilizers, oxidations, if necessary. It can contain an inhibitor, an adhesion-imparting agent, an ion-supplementing agent, an anti-coloring agent, a solvent, a non-reactive resin, a radically polymerizable compound, etc.).
  • sensitizer known sensitizers (Japanese Patent Laid-Open Nos. 11-279212 and Japanese Patent Laid-Open No. 09-183960, etc.) can be used, and anthracene ⁇ anthracene, 9,10-dibutoxyanthracene, 9,10-dimethoxyanthracene, etc. can be used.
  • the content of the sensitizer is preferably 1 to 300 parts by weight, more preferably 5 to 200 parts by weight, based on 100 parts by weight of the photoacid generator.
  • pigment known pigments and the like can be used, and examples thereof include inorganic pigments (titanium oxide, iron oxide, carbon black, etc.) and organic pigments (azo pigments, cyanine pigments, phthalocyanine pigments, quinacridone pigments, etc.).
  • inorganic pigments titanium oxide, iron oxide, carbon black, etc.
  • organic pigments azo pigments, cyanine pigments, phthalocyanine pigments, quinacridone pigments, etc.
  • the content of the pigment is preferably 0.5 to 400,000 parts by weight, more preferably 10 to 150,000 parts by weight, based on 100 parts by weight of the photoacid generator.
  • filler known fillers and the like can be used, and molten silica, crystalline silica, calcium carbonate, aluminum oxide, aluminum hydroxide, zirconium oxide, magnesium carbonate, mica, talc, calcium silicate, lithium aluminum silicate and the like can be used. Can be mentioned.
  • the content of the filler is preferably 50 to 600,000 parts by weight, more preferably 300 to 200,000 parts by weight, based on 100 parts by weight of the photoacid generator.
  • antistatic agent known antistatic agents and the like can be used, and examples thereof include non-ionic antistatic agents, anionic antistatic agents, cationic antistatic agents, amphoteric antistatic agents and polymer antistatic agents. ..
  • the content of the antistatic agent is preferably 0.1 to 20,000 parts by weight, more preferably 0.6 to 5,000 parts by weight, based on 100 parts by weight of the photoacid generator.
  • a known flame retardant or the like can be used, and an inorganic flame retardant ⁇ antimony trioxide, antimony pentoxide, tin oxide, tin hydroxide, molybdenum oxide, zinc borate, barium metaborate, red phosphorus, aluminum hydroxide , Magnesium hydroxide and calcium aluminate ⁇ ; brominated flame retardants ⁇ tetrabromophthalic anhydride, hexabromobenzene and decabromobiphenyl ethers, etc. ⁇ ; and phosphoric acid ester flame retardants ⁇ tris (tribromophenyl) phosphate, etc. ⁇ Be done.
  • the content of the flame retardant is preferably 0.5 to 40,000 parts by weight, more preferably 5 to 10,000 parts by weight, based on 100 parts by weight of the photoacid generator.
  • the defoaming agent a known defoaming agent or the like can be used, and an alcohol defoaming agent, a metal soap defoaming agent, a phosphoric acid ester defoaming agent, a fatty acid ester defoaming agent, a polyether defoaming agent, a silicone defoaming agent. And mineral oil defoaming agents and the like.
  • known fluidity adjusters and the like can be used, and examples thereof include hydrogenated castor oil, polyethylene oxide, organic bentonite, colloidal silica, amidowax, metal soap and acrylic acid ester polymers.
  • known light stabilizers and the like can be used, and ultraviolet absorption type stabilizers ⁇ benzotriazole, benzophenone, salicylate, cyanoacrylate and derivatives thereof, etc. ⁇ ; radical supplement type stabilizers ⁇ hindered amine, etc. ⁇ ; and quenching. Examples thereof include type stabilizers ⁇ nickel complexes, etc. ⁇ .
  • antioxidants and the like can be used, and examples thereof include phenol-based antioxidants (monophenol-based, bisphenol-based and high molecular weight phenol-based, etc.), sulfur-based antioxidants, phosphorus-based antioxidants, and the like. Be done.
  • adhesion-imparting agent a known adhesion-imparting agent or the like can be used, and examples thereof include a coupling agent, a silane coupling agent, and a titanium coupling agent.
  • ion catching agent known ion catching agents and the like can be used, and examples thereof include organoaluminum (alkoxyaluminum, phenoxyaluminum and the like).
  • an antioxidant is effective, and a phenol-based antioxidant (monophenol-based, bisphenol-based, polymer phenol-based, etc.), sulfur-based oxidation Examples thereof include antioxidants and phosphorus-based antioxidants, but they have little effect in preventing coloration during heat resistance tests at high temperatures.
  • the content of each is based on 100 parts of the photoacid generator. It is preferably 0.1 to 20000 parts by weight, more preferably 0.5 to 5000 parts by weight.
  • the solvent is not limited as long as it can be used for dissolving the cationically polymerizable compound and adjusting the viscosity of the photocurable composition, and the solvent mentioned above as the solvent for the photoacid generator can be used.
  • the content of the solvent is preferably 50 to 2000000 parts by weight, more preferably 200 to 500,000 parts by weight, based on 100 parts by weight of the photoacid generator.
  • Non-reactive resins include polyester, polyvinyl acetate, polyvinyl chloride, polybutadiene, polycarbonate, polystyrene, polyvinyl ether, polyvinyl butyral, polybutene, styrene butadiene block copolymer hydrogenated materials, and (meth) acrylic acid esters.
  • Examples include coalescence and polyurethane.
  • the number average molecular weight of these resins is preferably 1000 to 500,000, more preferably 5000 to 100,000 (the number average molecular weight is a value measured by a general method such as GPC).
  • the content of the non-reactive resin is preferably 5 to 400,000 parts by weight, more preferably 50 to 150,000 parts by weight, based on 100 parts by weight of the photoacid generator.
  • non-reactive resin When a non-reactive resin is contained, it is desirable to dissolve the non-reactive resin in a solvent in advance in order to easily dissolve the non-reactive resin with a cationically polymerizable compound or the like.
  • Known radically polymerizable compounds include ⁇ Photopolymer Handbook edited by Photopolymer Council (1989, Industrial Research Council), UV / EB Curing Technology edited by Comprehensive Technology Center (1982, Comprehensive Technology Center), Radtech Research. "UV / EB Curing Materials” (1992, CMC) edited by the Society, “Causes of Curing Poorness / Inhibition in UV Curing and Countermeasures” (2003, Technical Information Association) ⁇ , etc. It can be used and includes monofunctional monomers, bifunctional monomers, polyfunctional monomers, epoxy (meth) acrylates, polyester (meth) acrylates and urethane (meth) acrylates.
  • the content of the radically polymerizable compound is preferably 5 to 400,000 parts by weight, more preferably 50 to 150,000 parts by weight, based on 100 parts by weight of the photoacid generator.
  • radical polymerization initiator that initiates polymerization by heat or light in order to increase the polymer by radical polymerization.
  • radical polymerization initiator a known radical polymerization initiator or the like can be used, and a thermal radical polymerization initiator (organic peroxide, azo compound, etc.) and a photoradical polymerization initiator (acetophenone-based initiator, benzophenone-based initiator, etc.) can be used. Michler ketone-based initiators, benzoin-based initiators, thioxanthone-based initiators, acylphosphine-based initiators, etc.) are included.
  • the content of the radical polymerization initiator is preferably 0.01 to 20 parts by weight, more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the radically polymerizable compound. ..
  • the photocurable composition of the present invention uniformly comprises a cationically polymerizable compound, a photoacid generator and, if necessary, an additive at room temperature (about 20 to 30 ° C.) or, if necessary, heating (about 40 to 90 ° C.). It can be mixed and dissolved, or further kneaded with three rolls or the like to prepare.
  • the photocurable composition of the present invention can be cured by irradiating with light to obtain a cured product.
  • the light used here may be any light as long as it has the energy to induce the decomposition of the photoacid generator of the present invention, but low-pressure, medium-pressure, high-pressure or ultra-high-pressure mercury lamps, metal halide lamps, LED lamps, excimer lamps, etc.
  • Light in the ultraviolet to visible light region (wavelength: about 100 to about 800 nm) obtained from carbon arc lamp, fluorescent lamp, semiconductor solid-state laser, argon laser, He - Cd laser, KrF excimer laser, ArF excimer laser, F2 laser, etc. Is preferable.
  • As the light radiation having high energy such as electron beam or X-ray can also be used.
  • the irradiation time of light is affected by the intensity of the light source and the transparency of light to the photocurable composition, but at room temperature (about 20 to 30 ° C.), about 0.1 to 10 seconds is sufficient. However, when the light transmission is low or the film thickness of the photocurable composition is thick, it may be preferable to take a longer time. Most of the photocurable compositions are cured by cation polymerization 0.1 seconds to several minutes after light irradiation, but if necessary, after light irradiation, at room temperature (about 20 to 30 ° C.) to 200 ° C. for several seconds to It is also possible to heat for several hours and aftercure.
  • photocurable composition of the present invention include paints, coating agents, various coating materials (hard coats, stain-resistant coating materials, anti-fog coating materials, touch-resistant coating materials, optical fibers, etc.), and adhesive tapes.
  • Back treatment agent release coating material for adhesive label release sheet (release paper, release plastic film, release metal foil, etc.), printing board, dental material (dental compound, dental composite) ink, inkjet ink, resist film , Liquid resist, negative type resist (surface protective film for semiconductor elements, interlayer insulating film, permanent film material such as flattening film, etc.), resist for MEMS, negative type photosensitive material, various adhesives (temporary for various electronic parts)
  • the photoacid generator of the present invention Since the photoacid generator of the present invention generates a strong acid by light irradiation, it is a chemically amplified type known (Japanese Patent Laid-Open No. 2003-267768, JP-A-2003-261259, JP-A-2002-193925, etc.). It can also be used as a photoacid generator for resist materials.
  • the chemically amplified resist material includes (1) a two-component chemically amplified positive resist containing a resin that becomes soluble in an alkaline developer due to the action of an acid and a photoacid generator as essential components, and (2) an alkaline developer.
  • a two-component chemically amplified positive resist containing a resin that becomes soluble in an alkaline developer due to the action of an acid and a photoacid generator as essential components and (2) an alkaline developer.
  • 3-component chemically amplified positive resists containing a soluble resin, a dissolution inhibitor that becomes soluble in an alkaline developer due to the action of an acid, and a photoacid generator as essential components and (3) an alkaline developer.
  • the photoacid generator of the present invention is preferably used for a chemically amplified negative resist that is used as a protective film or the like even after pattern formation.
  • the chemically amplified negative photoresist composition of the present invention comprises a component (E) containing the photoacid generator of the present invention, which is a compound that generates an acid by light or irradiation, and an alkali-soluble having a phenolic hydroxyl group. It is characterized by containing a resin (F) and a cross-linking agent (G).
  • the component (E) may be used in combination with other conventionally known photoacid generators.
  • photoacid generators include onium salt compounds, sulfone compounds, sulfonic acid ester compounds, sulfonimide compounds, disulfonyldiazomethane compounds, disulfonylmethane compounds, oxime sulfonate compounds, hydrazinesulfonate compounds, triazine compounds, and nitrobenzyls.
  • organic halides, disulfones and the like can be mentioned.
  • photoacid generator preferably one or more selected from the group of onium compound, sulfoneimide compound, diazomethane compound and oxime sulfonate compound is preferable.
  • the proportion thereof may be arbitrary, but usually, the other photoacid generators are used with respect to 100 parts by weight of the total weight of the photoacid generators of the present invention. Is 10 to 900 parts by weight, preferably 25 to 400 parts by weight.
  • the content of the component (E) is preferably 0.01 to 10% by weight based on the solid content of the chemically amplified negative photoresist composition.
  • Alkali-soluble resin (F) having a phenolic hydroxyl group The "alkali-soluble resin having a phenolic hydroxyl group" (hereinafter referred to as "phenolic resin (F)") in the present invention includes, for example, novolak resin, polyhydroxystyrene, a copolymer of polyhydroxystyrene, hydroxystyrene and styrene. , Hydroxystyrene, styrene and (meth) acrylic acid derivative copolymers, phenol-xylylene glycol condensed resin, cresol-xylylene glycol condensed resin, phenol-dicyclopentadiene condensed resin and the like are used.
  • novolak resin polyhydroxystyrene, polyhydroxystyrene copolymer, hydroxystyrene and styrene copolymer, hydroxystyrene, styrene and (meth) acrylic acid derivative copolymer, phenol-xylylene glycol.
  • Condensed resin is preferred.
  • these phenol resins (F) may be used individually by 1 type, and may be used by mixing 2 or more types.
  • the phenol resin (F) may contain a phenolic small molecule compound as a part of the component.
  • phenolic small molecule compound examples include 4,4'-dihydroxydiphenylmethane and 4,4'-dihydroxydiphenyl ether.
  • crosslinking agent (G) The "crosslinking agent” (hereinafter, also referred to as “crosslinking agent (G)”) in the present invention is not particularly limited as long as it acts as a crosslinking component (curing component) that reacts with the phenol resin (F).
  • the cross-linking agent (G) include a compound having at least two or more alkyl etherified amino groups in the molecule, and a compound having at least two or more alkyl etherified benzenes in the molecule as a skeleton. Examples thereof include an oxylan ring-containing compound, a thiirane ring-containing compound, an oxetanyl group-containing compound, and an isocyanate group-containing compound (including blocked compounds).
  • cross-linking agents (G) a compound having at least two or more alkyl etherified amino groups in the molecule and an oxylan ring-containing compound are preferable. Furthermore, it is more preferable to use a compound having at least two or more alkyl etherified amino groups in the molecule and an oxylan ring-containing compound in combination.
  • the blending amount of the cross-linking agent (G) in the present invention is preferably 1 to 100 parts by weight, more preferably 5 to 50 parts by weight, based on 100 parts by weight of the phenol resin (F).
  • the amount of the cross-linking agent (G) is 1 to 100 parts by weight, the curing reaction proceeds sufficiently, and the obtained cured product has a high resolution and a good pattern shape, and has heat resistance and electrical insulation. It is preferable because it has excellent properties.
  • the compound having an alkyl etherified amino group and the oxylan ring-containing compound are used in combination, the content ratio of the oxylan ring-containing compound is 100, which is the total of the compound having an alkyl etherified amino group and the oxylan ring-containing compound.
  • % by weight it is preferably 50% by weight or less, more preferably 5 to 40% by weight, and particularly preferably 5 to 30% by weight. In this case, the obtained cured film is preferable because it has excellent chemical resistance without impairing high resolution.
  • Crosslinked fine particles (H) The chemically amplified negative photoresist composition of the present invention further contains crosslinked fine particles (hereinafter, also referred to as “crosslinked fine particles (H)”) in order to improve the durability and thermal impact resistance of the obtained cured product. Can be made to.
  • the average particle size of the crosslinked fine particles (H) is usually 30 to 500 nm, preferably 40 to 200 nm, and more preferably 50 to 120 nm.
  • the method for controlling the particle size of the crosslinked fine particles (H) is not particularly limited. For example, when the crosslinked fine particles are synthesized by emulsion polymerization, the number of micelles during emulsion polymerization is controlled by the amount of emulsifier used to control the particle size. You can control it.
  • the average particle size of the crosslinked fine particles (H) is a value measured by diluting the dispersion liquid of the crosslinked fine particles according to a conventional method using a light scattering flow distribution measuring device or the like.
  • the blending amount of the crosslinked fine particles (H) is preferably 0.5 to 50 parts by weight, more preferably 1 to 30 parts by weight, based on 100 parts by weight of the phenol resin (F).
  • the blending amount of the crosslinked fine particles (H) is 0.5 to 50 parts by weight, the compatibility or dispersibility with other components is excellent, and the thermal shock resistance and heat resistance of the obtained cured film are improved. be able to.
  • the chemically amplified negative photoresist composition of the present invention may contain an adhesion aid in order to improve the adhesion to the substrate.
  • adhesion aid include a functional silane coupling agent having a reactive substituent such as a carboxyl group, a methacryloyl group, an isocyanate group, and an epoxy group.
  • the blending amount of the adhesion aid is preferably 0.2 to 10 parts by weight, more preferably 0.5 to 8 parts by weight, based on 100 parts by weight of the phenol resin (F).
  • the blending amount of this adhesion aid is 0.2 to 10 parts by weight, it is preferable because it is excellent in storage stability and good adhesion can be obtained.
  • the chemically amplified negative photoresist composition of the present invention can contain a solvent in order to improve the handleability of the resin composition and to adjust the viscosity and storage stability.
  • the solvent is not particularly limited, and specific examples thereof include those described above.
  • the chemically amplified negative photoresist composition of the present invention may contain, if necessary, other additives to the extent that the characteristics of the present invention are not impaired.
  • other additives include inorganic fillers, sensitizers, quenchers, leveling agents, surfactants and the like.
  • the method for preparing the chemically amplified negative photoresist composition of the present invention is not particularly limited, and can be prepared by a known method. It can also be prepared by stirring a sample bottle with each component inside and completely plugged on a wave rotor.
  • the cured product in the present invention is characterized in that the chemically amplified negative photoresist composition is cured.
  • the chemically amplified negative photoresist composition according to the present invention described above has a high residual film ratio and is excellent in resolution, and the cured product is excellent in electrical insulation, thermal shock resistance and the like.
  • the cured product can be suitably used as a surface protective film, a flattening film, an interlayer insulating film material, or the like for electronic components such as semiconductor devices and semiconductor packages.
  • the chemically amplified negative photoresist composition according to the present invention is used as a support (copper foil with resin, copper-clad laminate, silicon wafer with metal sputter film, or the like.
  • Alumina substrate, etc. is coated and dried to volatilize the solvent, etc. to form a coating film.
  • PEB heat treatment
  • the desired pattern can be obtained by developing with an alkaline developer to dissolve and remove the unexposed portion.
  • a cured film can be obtained by performing a heat treatment in order to exhibit the insulating film characteristics.
  • a coating method such as a dipping method, a spray method, a bar coating method, a roll coating method, or a spin coating method can be used.
  • the thickness of the coating film can be appropriately controlled by adjusting the coating means and the solid content concentration and viscosity of the composition solution.
  • light is synonymous with active energy rays, and may be any light that activates a photoacid generator in order to generate an acid, and includes ultraviolet rays, visible rays, and far ultraviolet rays, and also “radiation”.
  • "" Means X-rays, electron beams, ion rays and the like.
  • Examples of the source of light or radiation include ultraviolet rays, electron beams, laser beams and the like of low-pressure mercury lamps, high-pressure mercury lamps, metal halide lamps, g-ray steppers, h-ray steppers, i-line steppers, gh-line steppers, ghi-line steppers and the like. Be done.
  • the exposure amount is appropriately selected depending on the light source used, the resin film thickness, and the like. For example, in the case of ultraviolet irradiation from a high-pressure mercury lamp, the resin film thickness of 1 to 50 ⁇ m is about 100 to 50,000 J / m 2 .
  • the above PEB treatment is performed in order to accelerate the curing reaction between the phenol resin (F) and the cross-linking agent (G) by the generated acid.
  • the PEB conditions vary depending on the blending amount of the resin composition, the film thickness used, and the like, but are usually 70 to 150 ° C., preferably 80 to 120 ° C., and about 1 to 60 minutes.
  • it is developed with an alkaline developer to dissolve and remove the unexposed portion to form a desired pattern.
  • Examples of the developing method in this case include a shower developing method, a spray developing method, a dipping developing method, a paddle developing method, and the like.
  • the developing conditions are usually about 1 to 10 minutes at 20 to 40 ° C.
  • the composition in order to sufficiently exhibit the characteristics as an insulating film after development, it can be sufficiently cured by performing a heat treatment.
  • a heat treatment is not particularly limited, but the composition can be cured by heating at a temperature of 50 to 250 ° C. for about 30 minutes to 10 hours depending on the intended use of the cured product.
  • it can be heated in two steps in order to sufficiently proceed with curing and prevent deformation of the obtained pattern shape.
  • the temperature is 50 to 120 ° C. for 5 minutes to 2 minutes. It can be cured by heating for about an hour and then heating at a temperature of 80 to 250 ° C. for about 10 minutes to 10 hours.
  • a general oven, an infrared oven, or the like can be used as the heating equipment.
  • this pale yellow solid is a mixture of tetrakispentafluorophenyl gallate salt (CA-8) having a cationic structure of (C-2) and compound (S2-1). , The ratio was confirmed to be 99.11: 0.89.
  • this yellow solid is a tetrakispentafluorophenylborate salt (CA-10) having a cationic structure of (C-8), a compound (S8-1), and a compound (S8-). It was confirmed that it was a mixture of 2) and its ratio was 99.22: 0.75: 0.03.
  • this yellow solid is a tetrakispentafluorophenylborate salt (CA-13) having a cationic structure of (C-9), compound (S9-1), and compound (S9-). It was confirmed that it was a mixture of 2) and its ratio was 99.44: 0.54: 0.02.
  • this yellow solid is a tetrakispentafluorophenylborate salt (CA-16) having a cationic structure of (C-10), compound (S10-1), and compound (S10-). It was confirmed that it was a mixture of 2) and its ratio was 99.12: 0.85: 0.03.
  • the reaction solution was cooled to room temperature, poured into 100 mL of ion-exchanged water, extracted with 100 g of dichloromethane, and washed with water until the pH of the aqueous layer became neutral.
  • the dichloromethane layer was transferred to a rotary evaporator and the solvent was distilled off to obtain a brown solid. This was washed with ethyl acetate and hexane, and the organic solvent was concentrated to obtain a methanesulfonate (intermediate-1) having a cationic structure of (C-3).
  • the structure was confirmed by 1 H-NMR.
  • this pale yellow solid is a hexafluorophosphate (CA-25) having a cationic structure of (C-5) and the compounds (S5-1) and (S5-2). ), And its ratio was confirmed to be 99.44: 0.55: 0.01.
  • this pale yellow solid is a hexafluorophosphate (CA-31) having a cationic structure of (C-7) and the compounds (S7-1) and (S7-2). ), And its ratio was confirmed to be 99.25: 0.52: 0.23.
  • this pale yellow solid is a trifluoromethanesulfonate (CA-32) having a cationic structure of (C-7) and compounds (S7-1) and (S7-2). ), And its ratio was confirmed to be 99.21: 0.56: 0.23.
  • this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-33) having a cationic structure of (C-7) and the compounds (S7-1) and (S7-). It was confirmed that it was a mixture of 2) and its ratio was 99.33: 0.34: 0.33.
  • this pale yellow solid is a tohexafluorophosphate (CA-34) having a cationic structure of (C-11) and a compound (S11-1) and (S11-). It was confirmed that it was a mixture of 2) and its ratio was 99.62: 0.34: 0.04.
  • this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-36) having a cationic structure of (C-11) and the compounds (S11-1) and (S11-). It was confirmed that it was a mixture of 2) and its ratio was 99.68: 0.25: 0.07.
  • this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-41) having a cationic structure of (C-13) and the compounds (S13-1) and (S13-). It was confirmed that it was a mixture of 2) and its ratio was 98.98: 0.95: 0.07.
  • this pale yellow solid contains trifluoromethanesulfonate (CA-44) having a cationic structure of (C-14) and compounds (S14-1) to (S14-3). ), And its ratio was confirmed to be 99.03: 0.95: 0.01: 0.01.
  • this pale yellow solid contains trispentafluoroethyltrifluorophosphate (CA-45) having a cationic structure of (C-14) and compounds (S14-1) to (S14-1). It was confirmed that it was a mixture of S14-3) and its ratio was 99.11: 0.86: 0.02: 0.01.
  • this pale yellow solid contains hexafluorophosphate (CA-46) having a cationic structure of (C-15) and compounds (S15-1) to (S15-3). ), And its ratio was confirmed to be 99.29: 0.67: 0.02: 0.02.
  • this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-47) having a cationic structure of (C-15) and compounds (S15-1) to (S15-). It was confirmed that it was a mixture of 3) and its ratio was 99.18: 0.76: 0.04: 0.02.
  • this pale yellow solid contains trispentafluoroethyltrifluorophosphate (CA-48) having a cationic structure of (C-15) and compounds (S15-1) to (S15-1). It was confirmed that it was a mixture of S15-3) and its ratio was 99.16: 0.80: 0.03: 0.01.
  • EP-1 2,2-bis (4-glycidyloxyphenyl) propane
  • EP-2 3', 4'-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate
  • EP-3 3-ethyl-3- ⁇ [(3-Ethyloxetane-3-yl) methoxy] Methyl ⁇ oxetane
  • the above composition was applied on a polyethylene terephthalate (PET) film with an applicator to a film thickness of 25 ⁇ m.
  • PET polyethylene terephthalate
  • the PET film after the coating was irradiated with light having a wavelength limited by a filter using an ultraviolet irradiation device.
  • an IRCF02 filter manufactured by Eye Graphics Co., Ltd., a filter that cuts light of less than 340 nm
  • the hardness of the coating film 40 minutes after the irradiation was measured by the pencil hardness (JIS K5600-5-4: 1999), and the evaluation results according to the following criteria are shown in Table 2. The higher the pencil hardness, the better the sensitivity (cationic polymerization curability) of the photocurable composition.
  • Pencil hardness is 2H or more
  • Pencil hardness is H to B
  • Pencil hardness is 2B-4B
  • Ultraviolet irradiation device Belt conveyor type UV irradiation device (manufactured by Eye Graphics)
  • Lamp 1.5kW high pressure mercury lamp
  • Filter IRCF02 filter (manufactured by Eye Graphics) -Illuminance (measured with a 365 nm head illuminance meter): 150 mW / cm 2 -Integrated light intensity (measured with a 365 nm head illuminance meter): 300 mJ / cm 2
  • ⁇ Yellow degeneration resistance evaluation-1> A Teflon (registered trademark) spacer having a length of 20 mm, a width of 20 mm, and a thickness of 0.1 mm was prepared and sandwiched with slide glass (trade name "S2111", manufactured by Matsunami Glass Co., Ltd.). The curable composition was cast into the gaps, irradiated with light in the same manner as described above, and left at room temperature for 60 minutes after light irradiation to obtain a cured product. The yellowness (YI) of the obtained cured product was measured using a spectrophotometer (“U-3900”, manufactured by Hitachi High-Tech). Let this be YI 0 . Further, the obtained cured product was heated at 180 ° C.
  • thermosetting product before heating obtained in the yellowing resistance evaluation-1 was irradiated with light under the conditions described below, and a light resistance test was carried out.
  • the light yellowing resistance was evaluated by measuring the yellowness YI 2 by the same method as described above. Based on the following formula, the degree of discoloration ⁇ YI value was obtained and compared. The results are shown in Table 2.
  • ⁇ YI (YI 2 )-(YI 0 ) (Light irradiation conditions)
  • Irradiation device "LC-8" (manufactured by Hamamatsu Photonics)
  • Illuminance (measured with a 365 nm head illuminance meter): 100 mW / cm 2
  • Integrated irradiation dose (measured with a 365 nm head illuminance meter): 10 J / cm 2
  • the photocurable composition containing the photoacid generator composition of the present invention is excellent in UV curability and yellowing resistance. Further, from Comparative Examples 1 to 8, it can be seen that the structure of the formula (1) alone has excellent UV curability, but the yellowing resistance is reduced. Further, as can be seen from Examples 27 to 34 and Comparative Examples 9 to 16, if the compound (S) represented by the formula (2) is contained in a certain ratio or more, the UV curability is deteriorated. It can be seen that the content needs to be 3.0 or less.
  • the UV curability and resistance of the photocurable composition containing the photoacid generator composition of the present invention are not limited to the anion structure and the type of epoxy resin. It can be seen that the yellowing is excellent.
  • the yellowness (YI) of the obtained cured product was measured using a spectrophotometer (“U-3900”, manufactured by Hitachi High-Tech). Let this be YI 0 . Further, the obtained cured product was heated at 180 ° C. for 30 minutes, and after heating, YI 3 of the cured product was measured. From these differences, the degree of discoloration ⁇ YI value was obtained and compared.
  • the sensitive energy ray-curable composition using the photoacid generator of the present invention is a paint, a coating agent, various coating materials (hard coat, stain-resistant coating material, anti-fog coating material, touch-resistant coating material, optical fiber, etc.).
  • Adhesive tape back treatment agent adhesive label release sheet (release paper, release plastic film, release metal foil, etc.) release coating material, printing board, dental material (dental compound, dental composite) ink, inkjet Ink, resist film, liquid resist, negative type resist (surface protective film for semiconductor elements, interlayer insulating film, permanent film material such as flattening film, etc.), MEMS resist, negative type photosensitive material, various adhesives (various types)
  • Temporary fixing agent for electronic parts adhesive for HDD, adhesive for pickup lens, adhesive for functional film for FPD (deflection plate, antireflection film, etc.), resin for holographic, FPD material (color filter, black matrix, etc.) , Bulkhead material, Photo spacer, Rib, Alignment film for liquid

Landscapes

  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Materials For Photolithography (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The present invention provides a useful photoacid generator which is used for a photocurable composition or a chemically amplified negative photoresist composition, and which is useful for yellowing resistance of these compositions. The present invention provides a photoacid generator which is characterized by containing a sulfonium salt (CA) represented by general formula (1) and a compound (S) represented by general formula (2), and which is also characterized in that if the total content of the sulfonium salt (CA) and the compound (S) is determined by high-speed liquid chromatography (HPLC) and the total area of the sulfonium salt (CA) and the compound (S) is taken as 100, the area ratio of the compound (S) is from 0.02 to 3.0.

Description

光酸発生剤Photoacid generator

 本発明は、光硬化性組成物及び化学増幅型ネガ型フォトレジスト組成物として有用な光酸発生剤であって、これら組成物の耐黄変性に有用な光酸発生剤に関する。 The present invention relates to a photoacid generator useful as a photocurable composition and a chemically amplified negative photoresist composition, and is a photoacid generator useful for yellowing resistance of these compositions.

 スルホニウム塩等のオニウム塩は、光、電子線などの活性エネルギー線(以後光という。)照射によってエポキシ化合物などのカチオン重合性化合物を硬化させる光カチオン重合開始剤として(特許文献1~3)、あるいは光照射によって酸を発生するので光酸発生剤として知られており、広くフォトレジストや感光性材料等に使用されている(特許文献4~6)。 Onium salts such as sulfonium salts are used as photocationic polymerization initiators that cure cationically polymerizable compounds such as epoxy compounds by irradiation with active energy rays (hereinafter referred to as light) such as light and electron beams (Patent Documents 1 to 3). Alternatively, it is known as a photoacid generator because it generates acid by light irradiation, and is widely used in photoresists, photosensitive materials, and the like (Patent Documents 4 to 6).

ところで、これらの明細書に記載されている光酸発生剤、特にスルホニウム塩を製造する方法としては公知の方法が知られている(特許文献1および3)。しかしこのような方法で製造されたスルホニウム塩は、1分子中に1個のスルホニオ基を有するモノスルホニウム塩以外に、1分子中に2個のスルホニオ基を有するビススルホニウム塩が生成する。一般に、モノスルホニウム塩に比べてビススルホニウム塩は、光重合開始能は高いものの、カチオン重合性モノマーや必要に応じて使用される希釈溶媒に対する溶解性が低いため、これらに必要濃度のスルホニウム塩を添加し溶解した後、そのスルホニウム塩溶液からビススルホニウム塩が、経日的に析出、沈降するという問題が発生することがある。また、ビススルホニウム塩を含むカチオン重合性化合物は、経日的に増粘しやすく、長期保存できないという問題がある。そこで本出願人は、上記問題点を解決するため高純度のモノスルホニウム塩を効率よく得られる製造方法について開示している(特許文献7)。しかしながら、光硬化性組成物やレジスト組成物で硬化物の経時的な色相の変化(経時で硬化物が黄色~褐色等に着色する現象をいう。以後黄変という)について、硬化性とのバランスにおいてさらなる改善の要望があった。 By the way, known methods are known as methods for producing the photoacid generators described in these specifications, particularly sulfonium salts (Patent Documents 1 and 3). However, the sulfonium salt produced by such a method produces a bissulfonium salt having two sulfonio groups in one molecule in addition to the monosulfonium salt having one sulfonio group in one molecule. In general, the bissulfonium salt has a higher photopolymerization initiation ability than the monosulfonium salt, but has low solubility in a cationically polymerizable monomer and a diluting solvent used as needed. After addition and dissolution, the problem that the bissulfonium salt precipitates and precipitates from the sulfonium salt solution over time may occur. Further, the cationically polymerizable compound containing a bissulfonium salt has a problem that it tends to thicken over time and cannot be stored for a long period of time. Therefore, the applicant discloses a production method for efficiently obtaining a high-purity monosulfonium salt in order to solve the above problems (Patent Document 7). However, in the photocurable composition and the resist composition, the change in hue of the cured product over time (a phenomenon in which the cured product is colored yellow to brown over time; hereinafter referred to as yellowing) is balanced with the curability. There was a request for further improvement in.

特開昭55-125105号公報Japanese Unexamined Patent Publication No. 55-125105 特開昭61-190524号公報Japanese Unexamined Patent Publication No. 61-190524 特開昭61-212554号公報Japanese Unexamined Patent Publication No. 62-1254 特開2002-193925号公報JP-A-2002-193925 特開2001-354669号公報Japanese Unexamined Patent Publication No. 2001-354669 特開2001-294570号公報Japanese Unexamined Patent Publication No. 2001-294570 特許第4602252号公報Japanese Patent No. 4602252

 上記の背景において、本発明の目的は、光硬化性組成物や化学増幅型ネガ型フォトレジスト組成物に供する有用な光酸発生剤であって、これら組成物の耐黄変性に有用な有用な光酸発生剤の提供である。 In the above background, an object of the present invention is a useful photoacid generator for a photocurable composition or a chemically amplified negative photoresist composition, which is useful for yellowing resistance of these compositions. It is a provision of a photoacid generator.

本発明者は、上記目的に好適な光酸発生剤を見出した。
すなわち本発明は、下記一般式(1)で表されるスルホニウム塩(CA)および一般式(2)で表される化合物(S)を含有し、スルホニウム塩(CA)と化合物(S)の合計含有量が高速液体クロマトグラフィー(HPLC)で測定した際のスルホニウム塩(CA)と化合物(S)の合計面積を100としたときの化合物(S)面積比が0.02以上3.0以下であることを特徴とする光酸発生剤である。
The present inventor has found a photoacid generator suitable for the above purpose.
That is, the present invention contains a sulfonium salt (CA) represented by the following general formula (1) and a compound (S) represented by the general formula (2), and is the sum of the sulfonium salt (CA) and the compound (S). When the content is measured by high-speed liquid chromatography (HPLC) and the total area of the sulfonium salt (CA) and the compound (S) is 100, the area ratio of the compound (S) is 0.02 or more and 3.0 or less. It is a photoacid generator characterized by being present.

Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003

[式(1)~(2)中、R~Rはベンゼン環に結合している有機基であり、p、q、rはそれぞれR~Rの個数を表し、pは0~4の整数であり、q、rは0~5の整数であり、0の場合は水素原子が結合しており、p、q、rが2以上の場合はそれぞれ互いに同一であっても異なっても良く、またR~Rが互いに直接または-O-、-S-、-SO-、-SO-、-NH-、-CO-、-COO-、-CONH-、アルキレン基もしくはフェニレン基を介して環構造を形成しても良く、Xは一価のアニオンになりうる原子(団)であり、Ar~Arはそれぞれお互いに同一でも異なっていても良い炭素数6~18のアリール基若しくは炭素数4~18のヘテロアリール基であり、Arのアリール基若しくはヘテロアリール基はさらに式(3)で表される基で置換していてもよく、式(3)中R、R、r、qおよびXは式(1)と同じであり、式(2)中nは1又は2の整数である。] [In the formulas (1) to (2), R 1 to R 3 are organic groups bonded to the benzene ring, p, q, and r represent the number of R 1 to R 3 , respectively, and p is 0 to. It is an integer of 4, q and r are integers of 0 to 5, and when it is 0, hydrogen atoms are bonded, and when p, q and r are 2 or more, they are different even if they are the same. Also good, R 1 to R 3 are direct to each other or -O-, -S-, -SO-, -SO 2- , -NH-, -CO-, -COO-, -CONH-, alkylene group or phenylene. A ring structure may be formed via a group, X is an atom (group) that can be a monovalent anion, and Ar 1 to Ar 3 may have the same or different carbon atoms from each other. Or a heteroaryl group having 4 to 18 carbon atoms, and the aryl group or heteroaryl group of Ar 1 may be further substituted with a group represented by the formula (3), and R in the formula (3). 2 , R 3 , r, q and X are the same as in equation (1), and n in equation (2) is an integer of 1 or 2. ]

Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004

また本発明は、上記光酸発生剤とカチオン重合性化合物とを含有することを特徴とする光硬化性組成物;上記光硬化性硬化性組成物を硬化させて得られることを特徴とする硬化体;上記光酸発生剤と、フェノール性水酸基を有するアルカリ可溶性樹脂である成分(F)と、架橋剤成分(G)とを含有することを特徴とする、化学増幅型ネガ型フォトレジスト組成物;上記化学増幅型ネガ型フォトレジスト組成物を硬化させて得られることを特徴とする硬化体である。 Further, the present invention is a photocurable composition comprising the photoresist generator and a cationically polymerizable compound; a curing characterized by being obtained by curing the photoresistable composition. Body; A chemically amplified negative photoresist composition comprising the above-mentioned photoacid generator, a component (F) which is an alkali-soluble resin having a phenolic hydroxyl group, and a cross-linking agent component (G). A cured product obtained by curing the chemically amplified negative photoresist composition.

本発明の光酸発生剤は、光に対し高い活性を有しており、かつカチオン重合性能や架橋反応性能を有し、さらに本発明の光酸発生剤を使用することで耐黄変性に有用な有用な組成物を得ることができる。 The photoacid generator of the present invention has high activity against light, has cationic polymerization performance and cross-linking reaction performance, and is useful for yellowing resistance by using the photoacid generator of the present invention. Useful compositions can be obtained.

 以下、本発明の実施形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail.

式(1)~(3)中のR~Rはベンゼン環に結合している有機基を表し、同一であっても異なってもよい。R~Rの有機基としては、炭素数6~30のアリール基、炭素数4~30のヘテロアリール基、炭素数1~30のアルキル基、炭素数2~30のアルケニル基または炭素数2~30のアルキニル基、ヒドロキシ基、炭素数1~18のアルコキシ基、炭素数6~10のアリールオキシ基、炭素数2~19のアルキルカルボニル基、炭素数7~11のアリールカルボニル基、炭素数2~19のアルコキシカルボニル基、炭素数7~11のアリールオキシカルボニル基、炭素数7~11のアリールチオカルボニル基、炭素数2~19のアシロキシ基、炭素数6~20のアリールチオ基、炭素数1~18のアルキルチオ基、炭素数1~18のアルキルスルフィニル基、炭素数6~10のアリールスルフィニル基、炭素数1~18のアルキルスルホニル基、炭素数の6~10のアリールスルホニル基、アルキレンオキシ基、アミノ基、シアノ基、ニトロ基およびハロゲン基が挙げられる。 R 1 to R 3 in the formulas (1) to (3) represent an organic group bonded to a benzene ring, and may be the same or different. Examples of the organic group of R 1 to R 3 include an aryl group having 6 to 30 carbon atoms, a heteroaryl group having 4 to 30 carbon atoms, an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or an alkenyl group having 2 to 30 carbon atoms. 2 to 30 alkynyl group, hydroxy group, 1 to 18 carbon number alkoxy group, 6 to 10 carbon number aryloxy group, 2 to 19 carbon number alkylcarbonyl group, 7 to 11 carbon number arylcarbonyl group, carbon An alkoxycarbonyl group having 2 to 19, an aryloxycarbonyl group having 7 to 11 carbon atoms, an arylthiocarbonyl group having 7 to 11 carbon atoms, an acyloxy group having 2 to 19 carbon atoms, an arylthio group having 6 to 20 carbon atoms, and carbon. An alkylthio group having 1 to 18 carbon atoms, an alkylsulfinyl group having 1 to 18 carbon atoms, an arylsulfinyl group having 6 to 10 carbon atoms, an alkylsulfonyl group having 1 to 18 carbon atoms, an arylsulfonyl group having 6 to 10 carbon atoms, and an alkylene group. Examples include oxy, amino, cyano, nitro and halogen groups.

上記において炭素数6~30のアリール基としては、フェニル基、ビフェニリル基などの単環式アリール基およびナフチル、アントラセニル、フェナンスレニル、ピレニル、クリセニル、ナフタセニル、ベンズアントラセニル、アントラキノリル、フルオレニル、ナフトキノン、アントラキノンなどの縮合多環式アリール基が挙げられる。 In the above, the aryl group having 6 to 30 carbon atoms includes a monocyclic aryl group such as a phenyl group and a biphenylyl group, and naphthyl, anthrasenyl, phenanthrenyl, pyrenyl, chrysenyl, naphthalsenyl, benzanthrasenyl, anthraquinolyl, fluorenyl, naphthoquinone and anthraquinone. Examples thereof include fused polycyclic aryl groups such as.

炭素数4~30のヘテロアリール基としては、酸素、窒素、硫黄などの複素原子を1~3個含む環状のものが挙げられ、これらは同一であっても異なっていてもよく、具体例としてはチエニル、フラニル、ピラニル、ピロリル、オキサゾリル、チアゾリル、ピリジル、ピリミジル、ピラジニルなどの単環式ヘテロアリール基およびインドリル、ベンゾフラニル、イソベンゾフラニル、ベンゾチエニル、イソベンゾチエニル、キノリル、イソキノリル、キノキサリニル、キナゾリニル、カルバゾリル、アクリジニル、フェノチアジニル、フェナジニル、キサンテニル、チアントレニル、フェノキサジニル、フェノキサチイニル、クロマニル、イソクロマニル、ジベンゾチエニル、キサントニル、チオキサントニル、ジベンゾフラニルなどの縮合多環式ヘテロアリール基が挙げられる。 Examples of the heteroaryl group having 4 to 30 carbon atoms include cyclic compounds containing 1 to 3 complex atoms such as oxygen, nitrogen, and sulfur, which may be the same or different, and as a specific example. Are monocyclic heteroaryl groups such as thienyl, furanyl, pyranyl, pyrrolyl, oxazolyl, thiazolyl, pyridyl, pyrimidyl, pyrazinyl and indolyl, benzofuranyl, isobenzofuranyl, benzothienyl, isobenzothienyl, quinolyl, isoquinolyl, quinoxalinyl, quinazolinyl. , Carbazolyl, acridinyl, phenothiazinyl, phenazinyl, xanthenyl, thiantranyl, phenoxadinyl, phenoxatyynyl, chromanyl, isochromanyl, dibenzothienyl, xanthonyl, thioxanthonyl, dibenzofuranyl and the like.

炭素数1~30のアルキル基としてはメチル、エチル、プロピル、ブチル、ヘキサデシル、オクダデシルなどの直鎖アルキル基、イソプロピル、イソブチル、sec-ブチル、tert-ブチル、イソペンチル、ネオペンチル、tert-ペンチル、イソヘキシルなどの分岐アルキル基、シクロプロピル、シクロブチル、シクロペンチル、シクロヘキシルなどのシクロアルキル基が挙げられる。 Alkyl groups having 1 to 30 carbon atoms include linear alkyl groups such as methyl, ethyl, propyl, butyl, hexadecyl and octadecyl, isopropyl, isobutyl, sec-butyl, tert-butyl, isopentyl, neopentyl, tert-pentyl and isohexyl. Examples thereof include branched alkyl groups such as cyclopropyl, cyclobutyl, cyclopentyl, and cyclohexyl.

炭素数2~30のアルケニル基としては、ビニル、アリル、1-プロペニル、イソプロペニル、1-ブテニル、2-ブテニル、3-ブテニル、1-メチル-1-プロペニルなどが挙げられる。 Examples of the alkenyl group having 2 to 30 carbon atoms include vinyl, allyl, 1-propenyl, isopropenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-methyl-1-propenyl and the like.

炭素数2~30のアルキニル基としては、エチニル、1-プロピニル、2-プロピニル、1-ブチニル、2-ブチニル、3-ブチニル、1-メチル-1-プロピニル、1-メチル-2-プロピニルなどが挙げられる。 Examples of the alkynyl group having 2 to 30 carbon atoms include ethynyl, 1-propynyl, 2-propynyl, 1-butynyl, 2-butynyl, 3-butynyl, 1-methyl-1-propynyl, 1-methyl-2-propynyl and the like. Can be mentioned.

炭素数1~18のアルコキシ基としては、メトキシ、エトキシ、プロポキシ、イソプロポキシ、ブトキシ、イソブトキシ、sec-ブトキシ、tert-ブトキシ、ドデシルオキシなどが挙げられる。 Examples of the alkoxy group having 1 to 18 carbon atoms include methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, sec-butoxy, tert-butoxy, and dodecyloxy.

炭素数6~10のアリールオキシ基としては、フェノキシ、ナフチルオキシなどが挙げられる。 Examples of the aryloxy group having 6 to 10 carbon atoms include phenoxy and naphthyloxy.

炭素数2~19のアルキルカルボニル基としては、アセチル、トリフルオロアセチル、プロピオニル、ブタノイル、2-メチルプロピオニル、ヘプタノイル、2-メチルブタノイル、3-メチルブタノイル、オクタノイルなどが挙げられる。 Examples of the alkylcarbonyl group having 2 to 19 carbon atoms include acetyl, trifluoroacetyl, propionyl, butanoyl, 2-methylpropionyl, heptanoyle, 2-methylbutanoyl, 3-methylbutanoyl, octanoyl and the like.

炭素数7~11のアリールカルボニル基としては、ベンゾイル、4-tert-ブチルベンゾイル、ナフトイルなどが挙げられる。 Examples of the arylcarbonyl group having 7 to 11 carbon atoms include benzoyl, 4-tert-butylbenzoyl, and naphthoyl.

炭素数2~19のアルコキシカルボニル基としては、メトキシカルボニル、エトキシカルボニル、プロポキシカルボニル、イソプロポキシカルボニル、ブトキシカルボニル、イソブトキシカルボニル、sec-ブトキシカルボニル、tert-ブトキシカルボニルなどが挙げられる。 Examples of the alkoxycarbonyl group having 2 to 19 carbon atoms include methoxycarbonyl, ethoxycarbonyl, propoxycarbonyl, isopropoxycarbonyl, butoxycarbonyl, isobutoxycarbonyl, sec-butoxycarbonyl, tert-butoxycarbonyl and the like.

炭素数7~11のアリールオキシカルボニル基としては、フェノキシカルボニル、ナフトキシカルボニルなどが挙げられる。 Examples of the aryloxycarbonyl group having 7 to 11 carbon atoms include phenoxycarbonyl and naphthoxycarbonyl.

炭素数7~11のアリールチオカルボニル基としては、フェニルチオカルボニル、ナフトキシチオカルボニルなどが挙げられる。 Examples of the arylthiocarbonyl group having 7 to 11 carbon atoms include phenylthiocarbonyl and naphthoxythiocarbonyl.

炭素数2~19のアシロキシ基としては、アセトキシ、エチルカルボニルオキシ、プロピルカルボニルオキシ、イソブチルカルボニルオキシ、sec-ブチルカルボニルオキシ、tert-ブチルカルボニルオキシ、オクタデシルカルボニルオキシなどが挙げられる。 Examples of the asyloxy group having 2 to 19 carbon atoms include acetoxy, ethylcarbonyloxy, propylcarbonyloxy, isobutylcarbonyloxy, sec-butylcarbonyloxy, tert-butylcarbonyloxy, octadecylcarbonyloxy and the like.

炭素数6~20のアリールチオ基としては、フェニルチオ、ビフェニリルチオ、メチルフェニルチオ、クロロフェニルチオ、ブロモフェニルチオ、フルオロフェニルチオ、ヒドロキシフェニルチオ、メトキシフェニルチオ、ナフチルチオ、4-[4-(フェニルチオ)ベンゾイル]フェニルチオ、4-[4-(フェニルチオ)フェノキシ]フェニルチオ、4-[4-(フェニルチオ)フェニル]フェニルチオ、4-(フェニルチオ)フェニルチオ、4-ベンゾイルフェニルチオ、4-ベンゾイル-クロロフェニルチオ、4-ベンゾイル-メチルチオフェニルチオ、4-(メチルチオベンゾイル)フェニルチオ、4-(p-tert-ブチルベンゾイル)フェニルチオなどが挙げられる。 Examples of the arylthio group having 6 to 20 carbon atoms include phenylthio, biphenylylthio, methylphenylthio, chlorophenylthio, bromophenylthio, fluorophenylthio, hydroxyphenylthio, methoxyphenylthio, naphthylthio, 4- [4- (phenylthio). Benzoyl] phenylthio, 4- [4- (phenylthio) phenoxy] phenylthio, 4- [4- (phenylthio) phenyl] phenylthio, 4- (phenylthio) phenylthio, 4-benzoylphenylthio, 4-benzoyl-chlorophenylthio, 4- Examples thereof include benzoyl-methylthiophenylthio, 4- (methylthiobenzoyl) phenylthio, 4- (p-tert-butylbenzoyl) phenylthio and the like.

炭素数1~18のアルキルチオ基としては、メチルチオ、エチルチオ、プロピルチオ、tert-ブチルチオ、ネオペンチルチオ、ドデシルチオなどが挙げられる。 Examples of the alkylthio group having 1 to 18 carbon atoms include methylthio, ethylthio, propylthio, tert-butylthio, neopentylthio, dodecylthio and the like.

炭素数1~18のアルキルスルフィニル基としては、メチルスルフィニル、エチルスルフィニル、プロピルスルフィニル、tert-ペンチルスルフィニル、オクチルスルフィニルなどが挙げられる。 Examples of the alkylsulfinyl group having 1 to 18 carbon atoms include methylsulfinyl, ethylsulfinyl, propylsulfinyl, tert-pentylsulfinyl, octylsulfinyl and the like.

炭素数6~10のアリールスルフィニル基としては、フェニルスルフィニル、トリルスルフィニル、ナフチルスルフィニルなどが挙げられる。 Examples of the arylsulfinyl group having 6 to 10 carbon atoms include phenylsulfinyl, trillsulfinyl, and naphthylsulfinyl.

炭素数1~18のアルキルスルホニル基としては、メチルスルホニル、エチルスルホニル、プロピルスルホニル、イソプロピルスルホニル、ブチルスルホニル、オクチルスルホニルなどが挙げられる。 Examples of the alkylsulfonyl group having 1 to 18 carbon atoms include methylsulfonyl, ethylsulfonyl, propylsulfonyl, isopropylsulfonyl, butylsulfonyl, and octylsulfonyl.

炭素数の6~10のアリールスルホニル基としては、フェニルスルホニル、トリルスルホニル、ナフチルスルホニルなどが挙げられる。 Examples of the arylsulfonyl group having 6 to 10 carbon atoms include phenylsulfonyl, tolylsulfonyl, and naphthylsulfonyl.

ハロゲン基としては、フルオロ、クロロ、ブロモ、ヨードが挙げられる。 Examples of the halogen group include fluoro, chloro, bromo and iodine.

 これら有機基のうち、好ましくは炭素数1~6のアルキル基、炭素数6~14のアリール基、ヒドロキシ基、炭素数1~6のアルコキシ基、炭素数2~6のアルキルカルボニル基、炭素数7~11のアリールカルボニル基、炭素数1~6のアルキルチオ基、炭素数6~14のアリールチオ基、炭素数6~10のアリールオキシ基、クロロ基、フルオロ基であり、さらに好ましくは炭素数1~6のアルキル基、炭素数6~14のアリール基、炭素数4~14のヘテロアリール基、炭素数1~6のアルコキシ基、炭素数2~6のアルキルカルボニル基、ベンゾイル基、炭素数6~10のアリールオキシ基、フルオロ基である。 Among these organic groups, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 14 carbon atoms, a hydroxy group, an alkoxy group having 1 to 6 carbon atoms, an alkylcarbonyl group having 2 to 6 carbon atoms, and a carbon number of carbon atoms are preferable. It is an arylcarbonyl group having 7 to 11, an alkylthio group having 1 to 6 carbon atoms, an arylthio group having 6 to 14 carbon atoms, an aryloxy group having 6 to 10 carbon atoms, a chloro group and a fluorogroup, and more preferably 1 carbon group. Alkyl group of 6 to 6, aryl group of 6 to 14 carbon atoms, heteroaryl group of 4 to 14 carbon atoms, alkoxy group of 1 to 6 carbon atoms, alkylcarbonyl group of 2 to 6 carbon atoms, benzoyl group, 6 carbon atoms It is an aryloxy group to 10 and a fluoro group.

式(1)~(3)中、p、q、rはそれぞれR~Rの個数を表し、pは0~4の整数であり、q、rは0~5の整数であり、0の場合は水素原子が結合しており、p、q、rが2以上の場合はそれぞれ互いに同一であっても異なっても良く、またR~Rが互いに直接または-O-、-S-、-SO-、-SO-、-NH-、-CO-、-COO-、-CONH-、アルキレン基もしくはフェニレン基を介して環構造を形成しても良い。例えば、pが2以上の場合、そのうちの2つのRが互いに直接または-O-、-S-、-SO-、-SO-、-NH-、-CO-、-COO-、-CONH-、アルキレン基もしくはフェニレン基を介して環構造を形成することを意味する。 In equations (1) to (3), p, q, and r represent the number of R 1 to R 3 , respectively, p is an integer of 0 to 4, q, and r are integers of 0 to 5, and 0. In the case of, hydrogen atoms are bonded, and when p, q, and r are 2 or more, they may be the same or different from each other, and R 1 to R 3 may be directly or -O-, -S. -, -SO-, -SO 2- , -NH-, -CO-, -COO-, -CONH-, an alkylene group or a phenylene group may form a ring structure. For example, when p is 2 or more, two R1s thereof are directly or -O-, -S-, -SO-, -SO 2- , -NH-, -CO-, -COO-, -CONH. -, Means to form a ring structure via an alkylene group or a phenylene group.

式(1)または(2)中、Ar~Arはそれぞれお互いに同一でも異なっていても良い炭素数6~18のアリール基若しくは炭素数4~18のヘテロアリール基であり、Arのアリール基若しくはヘテロアリール基はさらに式(3)で表される基で置換していてもよい。炭素数6~18のアリール基としては、上記の式(1)中のR~Rにおける炭素数6~30のアリール基のうち、炭素数6~18のアリール基が挙げられ、好ましくは炭素数6~14のアリール基である。炭素数4~18のヘテロアリール基としては、上記の式(1)中のR~Rにおける炭素数4~30のヘテロアリール基のうち、炭素数4~18のヘテロアリール基が挙げられ、好ましくは炭素数4~14のヘテロアリール基である。これらのアリール基、ヘテロアリール基は置換基を有していてもよく、置換基としては炭素数1~6のアルキル基、炭素数6~14のアリール基、炭素数1~6のアルコキシ基、炭素数2~6のアルキルカルボニル基、炭素数7~11のアリールカルボニル基、炭素数6~14のアリールチオ基、炭素数6~10のアリールオキシ基、クロロ基、フルオロ基が挙げられる。 In the formula ( 1 ) or (2), Ar 1 to Ar 3 are aryl groups having 6 to 18 carbon atoms or heteroaryl groups having 4 to 18 carbon atoms, which may be the same or different from each other, respectively. The aryl group or heteroaryl group may be further substituted with the group represented by the formula (3). Examples of the aryl group having 6 to 18 carbon atoms include the aryl group having 6 to 18 carbon atoms among the aryl groups having 6 to 30 carbon atoms in R1 to R3 in the above formula (1), and preferably. It is an aryl group having 6 to 14 carbon atoms. Examples of the heteroaryl group having 4 to 18 carbon atoms include heteroaryl groups having 4 to 18 carbon atoms among the heteroaryl groups having 4 to 30 carbon atoms in R1 to R3 in the above formula (1). , Preferably a heteroaryl group having 4 to 14 carbon atoms. These aryl groups and heteroaryl groups may have a substituent, and the substituents include an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 14 carbon atoms, and an alkoxy group having 1 to 6 carbon atoms. Examples thereof include an alkylcarbonyl group having 2 to 6 carbon atoms, an arylcarbonyl group having 7 to 11 carbon atoms, an arylthio group having 6 to 14 carbon atoms, an aryloxy group having 6 to 10 carbon atoms, a chloro group and a fluoro group.

式(2)中、nは1または2の整数を表す。nがこの範囲にあることでスルホニウム塩の光応答性に影響することなく、着色(黄変)を抑制する効果を示す。n=0の場合耐黄変性に効果がなく、nが3以上の化合物を得ることは煩雑であり、工業的に不利である。 In equation (2), n represents an integer of 1 or 2. When n is in this range, the effect of suppressing coloring (yellowing) is exhibited without affecting the photoresponsiveness of the sulfonium salt. When n = 0, there is no effect on yellowing resistance, and it is complicated to obtain a compound having n of 3 or more, which is industrially disadvantageous.

式(1)で表されるスルホニウム塩のうち、好ましいカチオン部(C)の具体例を下記に示す。 Among the sulfonium salts represented by the formula (1), specific examples of the preferable cation portion (C) are shown below.

Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005

Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006

Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000007

式(2)で表される化合物(S)のうち、好ましい具体例を下記に示す。 Among the compounds (S) represented by the formula (2), preferable specific examples are shown below.

Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008

Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000009

Figure JPOXMLDOC01-appb-C000010
Figure JPOXMLDOC01-appb-C000010

Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000011

式(1)で表されるスルホニウム塩(CA)のうち、感度・溶解性の観点でさらに好ましいカチオン部(C)の具体例を下記に示す。 Among the sulfonium salts (CA) represented by the formula (1), specific examples of the cation portion (C), which is more preferable from the viewpoint of sensitivity and solubility, are shown below.

Figure JPOXMLDOC01-appb-C000012
Figure JPOXMLDOC01-appb-C000012

Figure JPOXMLDOC01-appb-C000013
Figure JPOXMLDOC01-appb-C000013

式(2)で表される化合物(S)のうち、溶解性の観点でさらに好ましい具体例を下記に示す。 Among the compounds (S) represented by the formula (2), more preferable specific examples from the viewpoint of solubility are shown below.

Figure JPOXMLDOC01-appb-C000014
Figure JPOXMLDOC01-appb-C000014

Figure JPOXMLDOC01-appb-C000015
Figure JPOXMLDOC01-appb-C000015

Figure JPOXMLDOC01-appb-C000016
Figure JPOXMLDOC01-appb-C000016

 式(1)および式(3)において、Xは、一価のアニオンになりうる原子(団)、即ちXは、スルホニウム塩に光(可視光、紫外線、電子線及びX線等)を照射することにより発生する酸(HX)に対応するアニオンである。Xは、一価の多原子アニオンであるということ以外には制限がないが、MY 、(Rf)PF6-b 、R BY4-c 、R GaY4-c 、RSO 、(RSO又は(RSOで表されるアニオンが好ましい。 In the formulas (1) and (3), X is an atom (group) that can be a monovalent anion, that is, X irradiates a sulfonium salt with light (visible light, ultraviolet light, electron beam, X-ray, etc.). It is an anion corresponding to the acid (HX) generated by the above. X - is not limited except that it is a monovalent polyatomic anion, but MY a- , (Rf) b PF 6-b- , R 8 c BY 4-c- , R 8 c GaY 4 Anions represented by -c- , R 9 SO 3- , (R 9 SO 2 ) 3 C- or (R 9 SO 2 ) 2 N- are preferred.

 Mは、リン原子、ホウ素原子又はアンチモン原子を表す。
 Yはハロゲン原子(フッ素原子が好ましい。)を表す。
M represents a phosphorus atom, a boron atom or an antimony atom.
Y represents a halogen atom (preferably a fluorine atom).

 Rfは、水素原子の80モル%以上がフッ素原子で置換されたアルキル基(炭素数1~8のアルキル基が好ましい。)を表す。フッ素置換によりRfとするアルキル基としては、直鎖アルキル基(メチル、エチル、プロピル、ブチル、ペンチル及びオクチル等)、分枝鎖アルキル基(イソプロピル、イソブチル、sec-ブチル及びtert-ブチル等)及びシクロアルキル基(シクロプロピル、シクロブチル、シクロペンチル及びシクロヘキシル等)等が挙げられる。Rfにおいてこれらのアルキル基の水素原子がフッ素原子に置換されている割合は、もとのアルキル基が有していた水素原子のモル数に基づいて、80モル%以上が好ましく、さらに好ましくは90%以上、特に好ましくは100%である。フッ素原子による置換割合がこれら好ましい範囲にあると、スルホニウム塩の光感応性がさらに良好となる。特に好ましいRfとしては、CF-、CFCF-、(CFCF-、CFCFCF-、CFCFCFCF-、(CFCFCF-、CFCF(CF)CF-及び(CFC-が挙げられる。b個のRfは、相互に独立であり、従って、互いに同一でも異なっていてもよい。 Rf represents an alkyl group in which 80 mol% or more of a hydrogen atom is substituted with a fluorine atom (an alkyl group having 1 to 8 carbon atoms is preferable). Alkyl groups to be Rf by fluorine substitution include linear alkyl groups (methyl, ethyl, propyl, butyl, pentyl, octyl, etc.), branched alkyl groups (isopropyl, isobutyl, sec-butyl, tert-butyl, etc.) and Cycloalkyl groups (cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, etc.) and the like can be mentioned. The ratio of hydrogen atoms of these alkyl groups substituted with fluorine atoms in Rf is preferably 80 mol% or more, more preferably 90, based on the number of moles of hydrogen atoms possessed by the original alkyl group. % Or more, particularly preferably 100%. When the substitution ratio by the fluorine atom is in these preferable ranges, the photosensitivity of the sulfonium salt is further improved. Particularly preferred Rf are CF 3- , CF 3 CF 2- , (CF 3 ) 2 CF-, CF 3 CF 2 CF 2- , CF 3 CF 2 CF 2 CF 2- , (CF 3 ) 2 CFCF 2- , CF 3 CF 2 (CF 3 ) CF- and (CF 3 ) 3 C-. The b Rfs are independent of each other and therefore may be the same or different from each other.

 Pは、リン原子、Fは、フッ素原子を表す。 P represents a phosphorus atom and F represents a fluorine atom.

 Rは、水素原子の一部が少なくとも1個の元素又は電子求引基で置換されたフェニル基を表す。そのような1個の元素の例としては、ハロゲン原子が含まれ、フッ素原子、塩素原子及び臭素原子等が挙げられる。電子求引基としては、トリフルオロメチル基、ニトロ基及びシアノ基等が挙げられる。これらのうち、1個の水素原子がフッ素原子又はトリフルオロメチル基で置換されたフェニル基が好ましい。c個のRは相互に独立であり、従って、互いに同一でも異なっていてもよい。 R 8 represents a phenyl group in which a part of a hydrogen atom is substituted with at least one element or an electron-withdrawing group. Examples of such one element include a halogen atom and include a fluorine atom, a chlorine atom, a bromine atom and the like. Examples of the electron-withdrawing group include a trifluoromethyl group, a nitro group and a cyano group. Of these, a phenyl group in which one hydrogen atom is substituted with a fluorine atom or a trifluoromethyl group is preferable. The c R8s are independent of each other and therefore may be the same or different from each other.

 Bは、ホウ素原子、Gaは、ガリウム原子を表す。 B represents a boron atom and Ga represents a gallium atom.

 Rは、炭素数1~20のアルキル基、炭素数1~20のパーフルオロアルキル基、炭素数6~20のアリール基又はフッ素原子を表し、アルキル基及びパーフルオロアルキル基は直鎖、分枝鎖状又は環状のいずれでもよく、アリール基は無置換であっても、置換基を有していてもよい。 R 9 represents an alkyl group having 1 to 20 carbon atoms, a perfluoroalkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms or a fluorine atom, and the alkyl group and the perfluoroalkyl group are linear and fractionated. It may be branched or cyclic, and the aryl group may be unsubstituted or has a substituent.

 Sは硫黄原子、Oは酸素原子、Cは炭素原子、Nは窒素原子を表す。
 aは4~6の整数を表す。
 bは、1~5の整数が好ましく、さらに好ましくは2~4、特に好ましくは2又は3である。
 cは、1~4の整数が好ましく、さらに好ましくは4である。
S represents a sulfur atom, O represents an oxygen atom, C represents a carbon atom, and N represents a nitrogen atom.
a represents an integer of 4 to 6.
b is preferably an integer of 1 to 5, more preferably 2 to 4, and particularly preferably 2 or 3.
c is preferably an integer of 1 to 4, and more preferably 4.

 MY で表されるアニオンとしては、SbF 、PF 及びBF で表されるアニオン等が挙げられる。 Examples of the anion represented by MY a include anions represented by SbF 6 , PF 6 and BF 4 .

(Rf)PF6-b で表されるアニオンとしては、(CFCFPF 、(CFCFPF 、((CFCF)PF 、((CFCF)PF 、(CFCFCFPF 、(CFCFCFPF 、((CFCFCFPF 、((CFCFCFPF 、(CFCFCFCFPF 及び(CFCFCFCFPF で表されるアニオン等が挙げられる。これらのうち、(CFCFPF 、(CFCFCFPF 、((CFCF)PF 、((CFCF)PF 、((CFCFCFPF 及び((CFCFCFPF で表されるアニオンが好ましい。 The anions represented by (Rf) b PF 6-b- include (CF 3 CF 2 ) 2 PF 4- , (CF 3 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CF) 2 PF 4 - , ((CF 3 ) 2 CF) 3 PF 3- , (CF 3 CF 2 CF 2 ) 2 PF 4- , (CF 3 CF 2 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CFCF 2 ) 2 PF 4- , ((CF 3 ) 2 CFCF 2 ) 3 PF 3- , (CF 3 CF 2 CF 2 CF 2 ) 2 PF 4 - and (CF 3 CF 2 CF 2 CF 2 ) 3 PF 3- Examples thereof include anions to be formed. Of these, (CF 3 CF 2 ) 3 PF 3- , (CF 3 CF 2 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CF) 3 PF 3- , ((CF 3 ) 2 CF) 2 Anions represented by PF 4- , ((CF 3 ) 2 CFCF 2 ) 3 PF 3- and ((CF 3 ) 2 CFCF 2 ) 2 PF 4 - are preferred.

 R BY4-c で表されるアニオンとしては、(C、((CF、(CF、(CBF 、CBF 及び(Cで表されるアニオン等が挙げられる。これらのうち、(C及び((CFで表されるアニオンが好ましい。 The anions represented by R 8 c BY 4-c- are (C 6 F 5 ) 4 B- , ((CF 3 ) 2 C 6 H 3 ) 4 B- , (CF 3 C 6 H 4 ) 4 Examples thereof include anions represented by B- , (C 6 F 5 ) 2 BF 2- , C 6 F 5 BF 3- and (C 6 H 3 F 2 ) 4 B-. Of these, anions represented by (C 6 F 5 ) 4 B- and ((CF 3 ) 2 C 6 H 3 ) 4 B - are preferable.

 R GaY4-c で表されるアニオンとしては、(CGa、((CFGa、(CFGa、(CGaF 、CGaF 及び(CGaで表されるアニオン等が挙げられる。これらのうち、(CGa及び((CFGaで表されるアニオンが好ましい。 The anions represented by R 8 c GaY 4-c- include (C 6 F 5 ) 4 Ga- , ((CF 3 ) 2 C 6 H 3 ) 4 Ga- , (CF 3 C 6 H 4 ) 4 Examples thereof include anions represented by Ga , (C 6 F 5 ) 2 GaF 2 , C 6 F 5 GaF 3 and (C 6 H 3 F 2 ) 4 Ga . Of these, anions represented by (C 6 F 5 ) 4 Ga and ((CF 3 ) 2 C 6 H 3 ) 4 Ga are preferred.

 RSO で表されるアニオンとしては、トリフルオロメタンスルホン酸アニオン、ペンタフルオロエタンスルホン酸アニオン、ヘプタフルオロプロパンスルホン酸アニオン、ノナフルオロブタンスルホン酸アニオン、ペンタフルオロフェニルスルホン酸アニオン、フルオロスルホン酸アニオン、p-トルエンスルホン酸アニオン、ベンゼンスルホン酸アニオン、カンファースルホン酸アニオン、メタンスルホン酸アニオン、エタンスルホン酸アニオン、プロパンスルホン酸アニオン、ブタンスルホン酸アニオン及びオクタンスルホン酸アニオン等が挙げられる。これらのうち、トリフルオロメタンスルホン酸アニオン、ノナフルオロブタンスルホン酸アニオン、メタンスルホン酸アニオン、ブタンスルホン酸アニオン、カンファースルホン酸アニオン、ベンゼンスルホン酸アニオン及びp-トルエンスルホン酸アニオンが好ましい。 Examples of the anion represented by R 9 SO 3- include trifluoromethanesulfonic acid anion, pentafluoroethanesulfonic acid anion, heptafluoropropanesulfonic acid anion, nonafluorobutane sulfonic acid anion, pentafluorophenylsulfonic acid anion, and fluorosulfonic acid. Examples thereof include anion, p-toluene sulfonic acid anion, benzene sulfonic acid anion, camphor sulfonic acid anion, methane sulfonic acid anion, ethane sulfonic acid anion, propane sulfonic acid anion, butane sulfonic acid anion and octane sulfonic acid anion. Of these, trifluoromethanesulfonic acid anion, nonafluorobutane sulfonic acid anion, methanesulfonic acid anion, butane sulfonic acid anion, camphor sulfonic acid anion, benzenesulfonic acid anion and p-toluene sulfonic acid anion are preferable.

 (RSOで表されるアニオンとしては、(FSO、(CFSO、(CSO、(CSO及び(CSOで表されるアニオン等が挙げられる。 The anions represented by (R 9 SO 2 ) 3 C- include (FSO 2 ) 3 C- , (CF 3 SO 2 ) 3 C- , (C 2 F 5 SO 2 ) 3 C- , and (C 3 ). Examples thereof include anions represented by F 7 SO 2 ) 3 C- and (C 4 F 9 SO 2 ) 3 C-.

 (RSOで表されるアニオンとしては、(FSO、(CFSO、(CSO、(CSO及び(CSOで表されるアニオン等が挙げられる。 The anions represented by (R 9 SO 2 ) 2 N- include (FSO 2 ) 2 N- , (CF 3 SO 2 ) 2 N- , (C 2 F 5 SO 2 ) 2 N- , and (C 3 ). Examples thereof include anions represented by F 7 SO 2 ) 2 N and (C 4 F 9 SO 2 ) 2 N .

 一価の多原子アニオンとしては、MY 、(Rf)PF6-b 、R BY4-c 、R GaY4-c 、RSO 、(RSO又は(RSOで表されるアニオン以外に、過ハロゲン酸イオン(ClO 、BrO 等)、ハロゲン化スルホン酸イオン(FSO 、ClSO 等)、硫酸イオン(CHSO 、CFSO 、HSO 等)、炭酸イオン(HCO 、CHCO 等)、アルミン酸イオン(AlCl 、AlF 、Al(OC 等)、ヘキサフルオロビスマス酸イオン(BiF )、カルボン酸イオン(CHCOO、CFCOO、CCOO、CHCOO、CCOO、CFCOO等)、アリールホウ酸イオン(B(C 、CHCHCHCHB(C 等)、チオシアン酸イオン(SCN)及び硝酸イオン(NO )等が使用できる。 The monovalent polyatomic anions include MY a- , (Rf) b PF 6-b- , R 8 c BY 4-c- , R 8 c GaY 4-c- , R 9 SO 3- , (R 9 ). SO 2 ) In addition to the anion represented by 3 C- or (R 9 SO 2 ) 2 N-, perhalochloride ion (ClO 4- , BrO 4- , etc.), halogenated sulfonate ion (FSO 3- , ClSO) 3 - etc.), Sulfate ion (CH 3 SO 4- , CF 3 SO 4- , HSO 4- , etc.), Carbonate ion (HCO 3- , CH 3 CO 3- , etc.), Aluminate ion (AlCl 4- , AlF) 4- , Al (OC 4 F 9 ) 4- , etc.), Hexafluorobismuth acid ion (BiF 6- ) , Carboxylic acid ion (CH 3 COO- , CF 3 COO- , C 6 H 5 COO- , CH 3 C 6 H 4 COO- , C 6 F 5 COO- , CF 3 C 6 H 4 COO- , etc.), aryl borate ion (B (C 6 H 5 ) 4- , CH 3 CH 2 CH 2 CH 2 B (C 6 ) H 5 ) 3 - etc.), Thiosyanate ion (SCN-), nitrate ion (NO 3- ) and the like can be used.

 これらのXのうち、MY 、(Rf)PF6-b 、R BY4-c 、R GaY4-c 、RSO 、(RSO又は(RSOで示されるアニオンが好ましく、SbF 、PF 、(CFCFPF 、((CFCF)PF 、(CFCFCFPF 、(C、((CF、(CGa、((CFGa、トリフルオロメタンスルホン酸アニオン、ノナフルオロブタンスルホン酸アニオン、メタンスルホン酸アニオン、ブタンスルホン酸アニオン、カンファースルホン酸アニオン、ベンゼンスルホン酸アニオン、p-トルエンスルホン酸アニオン、(FSO、(CFSO、(FSO及び(CFSOがレジストの解像度、パターン形状がよくなる点で更に好ましく、(CFCFPF 、((CFCF)PF 、(CFCFCFPF 、ノナフルオロブタンスルホン酸アニオン、(C及び((CF、(CFSOは、更にレジスト組成物への相溶性が良いため特に好ましい。 Of these X- , MY a- , (Rf) b PF 6-b- , R 8 c BY 4-c- , R 8 c GaY 4-c- , R 9 SO 3- , (R 9 SO 2 ). ) 3 C - or the anion represented by (R 9 SO 2 ) 2 N- is preferred, SbF 6- , PF 6- , (CF 3 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CF) 3 PF. 3- , (CF 3 CF 2 CF 2 ) 3 PF 3- , (C 6 F 5 ) 4 B- , ((CF 3 ) 2 C 6 H 3 ) 4 B- , (C 6 F 5 ) 4 Ga- , ((CF 3 ) 2 C 6 H 3 ) 4 Ga- , trifluoromethanesulphonic acid anion, nonafluorobutane sulphonic acid anion, methanesulphonic acid anion, butane sulphonic acid anion, camphor sulphonic acid anion, benzenesulphonic acid anion, p. -Toluene sulfonic acid anion, (FSO 2 ) 3 C- , (CF 3 SO 2 ) 3 C- , (FSO 2 ) 2 N- and (CF 3 SO 2 ) 2 N- improve the resolution and pattern shape of the resist. More preferably, (CF 3 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CF) 3 PF 3- , (CF 3 CF 2 CF 2 ) 3 PF 3- , nonafluorobutane sulfonate anion, ( C 6 F 5 ) 4 B- and ((CF 3 ) 2 C 6 H 3 ) 4 B- , (CF 3 SO 2 ) 3 C - are particularly preferable because they have good compatibility with the resist composition.

式(1)で表されるスルホニウム塩は公知の製造方法で製造できる。たとえば、ジアリールスルフィドを塩素と反応させる方法、ジアリールスルフィドを塩素およびベンゼン等芳香族炭化水素と反応させる方法、ジアリールスルフィドを銅触媒下ジアリールヨードニウム塩と反応させる方法、ジアリールスルフィドとジアリールスルホキシドとを脱水剤存在下で反応させる方法がある。 The sulfonium salt represented by the formula (1) can be produced by a known production method. For example, a method of reacting diaryl sulfide with chlorine, a method of reacting diaryl sulfide with aromatic hydrocarbons such as chlorine and benzene, a method of reacting diaryl sulfide with a copper-catalyzed diaryl iodonium salt, and a method of reacting diaryl sulfide and diaryl sulfoxide with a dehydrating agent. There is a way to react in the presence.

脱水剤としては特に限定はなく、有機化学反応において脱水剤として使用されるものであればよく、たとえば濃硫酸、無水リン酸、メタンスルホン酸、トリフルオロメタンスルホン酸あるいはその無水物等が挙げられ、これらを2種以上混合して使用してもよい。また、適宜溶剤を使用してもよい。 The dehydrating agent is not particularly limited as long as it is used as a dehydrating agent in an organic chemical reaction, and examples thereof include concentrated sulfuric acid, anhydrous phosphoric acid, methanesulfonic acid, trifluoromethanesulfonic acid or an anhydride thereof. Two or more of these may be mixed and used. Moreover, you may use a solvent as appropriate.

ジアリールスルホキシドとジアリールスルフィドを脱水剤存在下で反応させる場合、モル比としてスルホキシド:スルフィド=10:1~1:1、より好ましくは7:1~2:1、最も好ましくは5:1~2.5:1である。反応温度は-10℃~70℃、好ましくは0℃~50℃、最も好ましくは10℃~30℃である。 When the diallyl sulfoxide and the diallyl sulfide are reacted in the presence of a dehydrating agent, the molar ratio of sulfoxide: sulfide = 10: 1 to 1: 1, more preferably 7: 1 to 2: 1, and most preferably 5: 1 to 2. It is 5: 1. The reaction temperature is −10 ° C. to 70 ° C., preferably 0 ° C. to 50 ° C., and most preferably 10 ° C. to 30 ° C.

 反応後、式(1)および式(3)中、Xで表されるアニオンを有する酸(HX)および塩(AXn)でアニオンを交換することで効率よくスルホニウム塩を製造することができる。ここでAはアニオンXの対カチオンであり、nはカチオンAの価数に対するアニオンXの数を表す。AとしてはNa、K、Li等のアルカリ金属、Mg、Ca等のアルカリ土類金属、あるいはアンモニウムカチオンを表す。原料の入手しやすさ、製造するスルホニウム塩の精製の容易さからアルカリ金属がより好ましい。 After the reaction, a sulfonium salt can be efficiently produced by exchanging anions with an acid (HX) and a salt (AXn) having an anion represented by X in the formulas (1) and (3). Here, A is a counter cation of anion X , and n represents the number of anions X with respect to the valence of cation A. A represents an alkali metal such as Na, K, Li, an alkaline earth metal such as Mg, Ca, or an ammonium cation. Alkali metals are more preferable because of the availability of raw materials and the ease of purification of the sulfonium salt to be produced.

本発明の一般式(1)で表されるスルホニウム塩(CA)および一般式(2)で表される化合物(S)を含有する光酸発生剤の含有量分析の方法として、高速液体クロマトグラフィー(HPLC)を使用する。含有量を求めるには、HPLC法によって得られるスルホニウム塩(CA)と化合物(S)のピーク面積を合計しこれを100とした時の、化合物(S)のピーク面積の比率を求めればよい。
HPLCの測定条件として以下に挙げる。
機器:型名(L-2130)、メーカー(日立)、カラム:(Ph-3)メーカー(GL Sciences Inc)、移動層:メタノール:水:過塩素酸ナトリウム一水和物=600:68:20:の溶液、検出器:UV(210nm)、注入量10μl、カラム温度40℃。
High performance liquid chromatography is used as a method for analyzing the content of a photoacid generator containing a sulfonium salt (CA) represented by the general formula (1) and a compound (S) represented by the general formula (2) of the present invention. (HPLC) is used. In order to determine the content, the ratio of the peak area of the compound (S) when the peak areas of the sulfonium salt (CA) and the compound (S) obtained by the HPLC method are totaled and set to 100 may be obtained.
The following are the measurement conditions for HPLC.
Equipment: Model name (L-2130), Manufacturer (Hitachi), Column: (Ph-3) Manufacturer (GL Sciences Inc), Moving layer: Methanol: Water: Sodium perchlorate monohydrate = 600: 68: 20 : Solution, detector: UV (210 nm), injection volume 10 μl, column temperature 40 ° C.

 一般式(1)で表されるスルホニウム塩(CA)および一般式(2)で表される化合物(S)の含有量は上記含有量測定法に従い、スルホニウム塩(CA)および化合物(S)の合計面積を100としたときの化合物(S)の面積比が0.02以上3.0以下である。一般式(2)で表される化合物(S)を一般式(1)で表されるスルホニウム塩(CA)に対し一定量含有することで発生した共役酸をトラップしたり、系中の酸素をトラップすることによって、プロトン化や酸化等による着色を抑制していると考えられる。 The contents of the sulfonium salt (CA) represented by the general formula (1) and the compound (S) represented by the general formula (2) are those of the sulfonium salt (CA) and the compound (S) according to the above-mentioned content measurement method. The area ratio of the compound (S) when the total area is 100 is 0.02 or more and 3.0 or less. Conjugate acid generated by containing a certain amount of the compound (S) represented by the general formula (2) with the sulfonium salt (CA) represented by the general formula (1) can be trapped, or oxygen in the system can be removed. It is considered that the trapping suppresses coloring due to protonation, oxidation, and the like.

 本発明の光酸発生剤には、上記で挙げられたスルホニウム塩以外にも必要に応じ、従来公知の他の光酸発生剤を含有させて使用してもよい。なお、下記において本発明の光酸発生剤は、一般式(1)で表されるスルホニウム塩(CA)および一般式(2)で表される化合物(S)を含有し、他の光酸発生剤は含まない意味である。 The photoacid generator of the present invention may contain other conventionally known photoacid generators in addition to the sulfonium salts listed above, if necessary. In the following, the photoacid generator of the present invention contains a sulfonium salt (CA) represented by the general formula (1) and a compound (S) represented by the general formula (2), and other photoacid generators are generated. It means that the agent is not included.

 他の光酸発生剤を含有する場合、他の光酸発生剤の含有量(モル%)は、本発明の一般式(1)で表されるスルホニウム塩(CA)のモル数に対して、0.1~100が好ましく、さらに好ましくは0.5~50である。 When another photoacid generator is contained, the content (mol%) of the other photoacid generator is based on the number of moles of the sulfonium salt (CA) represented by the general formula (1) of the present invention. It is preferably 0.1 to 100, more preferably 0.5 to 50.

 他の光酸発生剤としては、オニウム塩(スルホニウム、ヨードニウム、セレニウム、アンモニウム及びホスホニウム等)並びに遷移金属錯体イオンと、アニオンとの塩等の従来公知のものが含まれる。 Other photoacid generators include conventionally known salts such as onium salts (sulfonium, iodonium, selenium, ammonium and phosphonium, etc.) and salts of transition metal complex ions and anions.

 本発明の光酸発生剤は、カチオン重合性化合物や化学増幅型レジスト組成物への溶解を容易にするため、あらかじめ重合や架橋、脱保護反応等を阻害しない溶剤に溶かしておいてもよい。 The photoacid generator of the present invention may be previously dissolved in a solvent that does not inhibit polymerization, cross-linking, deprotection reaction, etc. in order to facilitate dissolution in a cationically polymerizable compound or a chemically amplified resist composition.

溶剤としては、プロピレンカーボネート、エチレンカーボネート、1,2-ブチレンカーボネート、ジメチルカーボネート及びジエチルカーボネートなどのカーボネート類;アセトン、メチルエチルケトン、シクロヘキサノン、メチルイソアミルケトン、2-ヘプタノンなどのケトン類;エチレングリコール、エチレングリコールモノアセテート、ジエチレングリコール、ジエチレングリコールモノアセテート、プロピレングリコール、プロピレングリコールモノアセテート、ジプロピレングリコール及びジプロピレングリコールモノアセテートのモノメチルエーテル、モノエチルエーテル、モノプロピルエーテル、モノブチルエーテル又はモノフェニルエーテルなどの多価アルコール類及びその誘導体;ジオキサンのような環式エーテル類;蟻酸エチル、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸ブチル、ピルビン酸メチル、アセト酢酸メチル、アセト酢酸エチル、ピルビン酸エチル、エトキシ酢酸エチル、メトキシプロピオン酸メチル、エトキシプロピオン酸エチル、2-ヒドロキシプロピオン酸メチル、2-ヒドロキシプロピオン酸エチル、2-ヒドロキシ-2-メチルプロピオン酸エチル、2-ヒドロキシ-3-メチルブタン酸メチル、3-メトキシブチルアセテート、3-メチル-3-メトキシブチルアセテートなどのエステル類;トルエン、キシレンなどの芳香族炭化水素類等が挙げられる。 Examples of the solvent include carbonates such as propylene carbonate, ethylene carbonate, 1,2-butylene carbonate, dimethyl carbonate and diethyl carbonate; ketones such as acetone, methyl ethyl ketone, cyclohexanone, methylisoamyl ketone and 2-heptanone; ethylene glycol and ethylene glycol. Polyhydric alcohols such as monomethyl ether, monoethyl ether, monopropyl ether, monobutyl ether or monophenyl ether of monoacetate, diethylene glycol, diethylene glycol monoacetate, propylene glycol, propylene glycol monoacetate, dipropylene glycol and dipropylene glycol monoacetate. And its derivatives; cyclic ethers such as dioxane; ethyl acetate, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, methyl acetoacetate, ethyl acetoacetate, ethyl pyruvate, ethyl ethoxyacetate , Methyl methoxypropionate, ethyl ethoxypropionate, methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, methyl 2-hydroxy-3-methylbutanoate, 3-methoxybutyl Examples include esters such as acetate and 3-methyl-3-methoxybutyl acetate; aromatic hydrocarbons such as toluene and xylene.

 溶剤を使用する場合、溶剤の使用割合は、本発明の光酸発生剤100重量部に対して、15~1000重量部が好ましく、さらに好ましくは30~500重量部である。使用する溶媒は、単独で使用してもよく、または2種以上を併用してもよい。 When a solvent is used, the ratio of the solvent used is preferably 15 to 1000 parts by weight, more preferably 30 to 500 parts by weight, based on 100 parts by weight of the photoacid generator of the present invention. The solvent used may be used alone or in combination of two or more.

 本発明の光硬化性組成物は、上記光酸発生剤とカチオン重合性化合物とを含んでなる。 The photocurable composition of the present invention comprises the above photoacid generator and a cationically polymerizable compound.

光硬化性組成物の構成成分であるカチオン重合性化合物としては、環状エーテル(エポキシド及びオキセタン等)、エチレン性不飽和化合物(ビニルエーテル及びスチレン等)、ビシクロオルトエステル、スピロオルトカーボネート及びスピロオルトエステル等が挙げられる{特開平11-060996号、特開平09-302269号、特開2003-026993号、特開2002-206017号、特開平11-349895号、特開平10-212343号、特開2000-119306号、特開平10-67812号、特開2000-186071号、特開平08-85775号、特開平08-134405号、特開2008-20838、特開2008-20839、特開2008-20841、特開2008-26660、特開2008-26644、特開2007-277327、フォトポリマー懇話会編「フォトポリマーハンドブック」(1989年、工業調査会)、総合技術センター編「UV・EB硬化技術」(1982年、総合技術センター)、ラドテック研究会編「UV・EB硬化材料」(1992年、シーエムシー)、技術情報協会編「UV硬化における硬化不良・阻害原因とその対策」(2003年、技術情報協会)、色材、68、(5)、286-293(1995)、ファインケミカル、29、(19)、5-14(2000)等}。 Examples of the cationically polymerizable compound that is a constituent of the photocurable composition include cyclic ethers (epoxides and oxetane, etc.), ethylenically unsaturated compounds (vinyl ethers, styrene, etc.), bicycloorthoesters, spiroletocarbonates, spiroletoesters, and the like. {Japanese Patent Laid-Open No. 11-060996, JP-A-09-302269, JP-A-2003-026993, JP-A-2002-206017, JP-A-11-349895, JP-A-10-212343, JP-A-2000- 119306, JP-A-10-67812, JP-A-2000-186071, JP-A-08-85775, JP-A-08-134405, JP-A-2008-20838, JP-A-2008-20389, JP-A-2008-20841, Kai 2008-26660, JP-A-2008-266444, JP-A-2007-277327, Photopolymer Social gathering edition "Photopolymer Handbook" (1989, Industrial Research Council), Comprehensive Technology Center edition "UV / EB curing technology" (1982) , Comprehensive Technology Center), Radtech Study Group ed. "UV / EB Curing Material" (1992, CMC), Technical Information Association ed. , Coloring Materials, 68, (5), 286-293 (1995), Fine Chemicals, 29, (19), 5-14 (2000), etc.}.

 エポキシドとしては、公知のもの等が使用でき、芳香族エポキシド、脂環式エポキシド及び脂肪族エポキシドが含まれる。 As the epoxide, known epoxides and the like can be used, and aromatic epoxides, alicyclic epoxides and aliphatic epoxides are included.

 芳香族エポキシドとしては、少なくとも1個の芳香環を有する1価又は多価のフェノール(フェノール、ビスフェノールA、フェノールノボラック及びこれらのこれらのアルキレンオキシド付加体した化合物)のグリシジルエーテル等が挙げられる。 Examples of the aromatic epoxide include glycidyl ethers of monovalent or polyvalent phenols (phenols, bisphenol A, phenol novolacs and compounds obtained by adding alkylene oxides thereof) having at least one aromatic ring.

 脂環式エポキシドとしては、少なくとも1個のシクロヘキセンやシクロペンテン環を有する化合物を酸化剤でエポキシ化することによって得られる化合物(3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、等)が挙げられる。 The alicyclic epoxide is a compound obtained by epoxidizing a compound having at least one cyclohexene or cyclopentene ring with an oxidizing agent (3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, etc.). Can be mentioned.

 脂肪族エポキシドとしては、脂肪族多価アルコール又はこのアルキレンオキシド付加体のポリグリシジルエーテル(1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル等)、脂肪族多塩基酸のポリグリシジルエステル(ジグリシジルテトラヒドロフタレート等)、長鎖不飽和化合物のエポキシ化物(エポキシ化大豆油及びエポキシ化ポリブタジエン等)が挙げられる。 Examples of the aliphatic epoxide include an aliphatic polyhydric alcohol or a polyglycidyl ether (1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, etc.) of this alkylene oxide adduct, and an aliphatic polybasic acid. Examples thereof include polyglycidyl esters (diglycidyl tetrahydrophthalate, etc.) and epoxidized long-chain unsaturated compounds (epoxidized soybean oil, epoxidized polybutadiene, etc.).

オキセタンとしては、公知のもの等が使用でき、例えば、3-エチル-3-ヒドロキシメチルオキセタン、2-エチルヘキシル(3-エチル-3-オキセタニルメチル)エーテル、2-ヒドロキシエチル(3-エチル-3-オキセタニルメチル)エーテル、2-ヒドロキシプロピル(3-エチル-3-オキセタニルメチル)エーテル、1,4-ビス[(3-エチル-3-オキセタニルメトキシ)メチル]ベンゼン、オキセタニルシルセスキオキセタン及びフェノールノボラックオキセタン等が挙げられる。 As the oxetane, known ones and the like can be used, for example, 3-ethyl-3-hydroxymethyloxetane, 2-ethylhexyl (3-ethyl-3-oxetanylmethyl) ether, 2-hydroxyethyl (3-ethyl-3-). Oxetanylmethyl) ether, 2-hydroxypropyl (3-ethyl-3-oxetanylmethyl) ether, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, oxetanyl sill sesquioxetane, phenol novolac oxetane, etc. Can be mentioned.

 エチレン性不飽和化合物としては、公知のカチオン重合性単量体等が使用でき、脂肪族モノビニルエーテル、芳香族モノビニルエーテル、多官能ビニルエーテル、スチレン及びカチオン重合性窒素含有モノマーが含まれる。 As the ethylenically unsaturated compound, known cationically polymerizable monomers and the like can be used, and include aliphatic monovinyl ethers, aromatic monovinyl ethers, polyfunctional vinyl ethers, styrene and cationically polymerizable nitrogen-containing monomers.

 脂肪族モノビニルエーテルとしては、メチルビニルエーテル、エチルビニルエーテル、ブチルビニルエーテル及びシクロヘキシルビニルエーテル等が挙げられる。 Examples of the aliphatic monovinyl ether include methyl vinyl ether, ethyl vinyl ether, butyl vinyl ether, cyclohexyl vinyl ether and the like.

 芳香族モノビニルエーテルとしては、2-フェノキシエチルビニルエーテル、フェニルビニルエーテル及びp-メトキシフェニルビニルエーテル等が挙げられる。 Examples of the aromatic monovinyl ether include 2-phenoxyethyl vinyl ether, phenyl vinyl ether and p-methoxyphenyl vinyl ether.

 多官能ビニルエーテルとしては、ブタンジオール-1,4-ジビニルエーテル及びトリエチレングリコールジビニルエーテル等が挙げられる。 Examples of the polyfunctional vinyl ether include butanediol-1,4-divinyl ether and triethylene glycol divinyl ether.

 スチレンとしては、スチレン、α-メチルスチレン、p-メトキシスチレン及びp-tert-ブトキシスチレン等が挙げられる。 Examples of styrene include styrene, α-methylstyrene, p-methoxystyrene, p-tert-butoxystyrene and the like.

 カチオン重合性窒素含有モノマーとしては、N-ビニルカルバゾール及びN-ビニルピロリドン等が挙げられる。 Examples of the cationically polymerizable nitrogen-containing monomer include N-vinylcarbazole and N-vinylpyrrolidone.

 ビシクロオルトエステルとしては、1-フェニル-4-エチル-2,6,7-トリオキサビシクロ[2.2.2]オクタン及び1-エチル-4-ヒドロキシメチル-2,6,7-トリオキサビシクロ-[2.2.2]オクタン等が挙げられる。 Bicycloorthoesters include 1-phenyl-4-ethyl-2,6,7-trioxabicyclo [2.2.2] octane and 1-ethyl-4-hydroxymethyl-2,6,7-trioxabicyclo. -[2.2.2] Octane and the like can be mentioned.

 スピロオルトカーボネートとしては、1,5,7,11-テトラオキサスピロ[5.5]ウンデカン及び3,9-ジベンジル-1,5,7,11-テトラオキサスピロ[5.5]ウンデカン等が挙げられる。 Examples of the spiro orthocarbonate include 1,5,7,11-tetraoxaspiro [5.5] undecane and 3,9-dibenzyl-1,5,7,11-tetraoxaspiro [5.5] undecane. Be done.

 スピロオルトエステルとしては、1,4,6-トリオキサスピロ[4.4]ノナン、2-メチル-1,4,6-トリオキサスピロ[4.4]ノナン及び1,4,6-トリオキサスピロ[4.5]デカン等が挙げられる。 Spiro-ortho esters include 1,4,6-trioxaspiro [4.4] nonane, 2-methyl-1,4,6-trioxaspiro [4.4] nonane and 1,4,6-trioxas. Pyro [4.5] decane and the like can be mentioned.

 さらに、1分子中に少なくとも1個のカチオン重合性基を有するポリオルガノシロキサンを使用することができる(特開2001-348482号公報、特開2000-281965号公報、特開平7-242828号公報、特開2008-195931号公報、Journal of Polym. Sci.、Part A、Polym.Chem.、Vol.28,497(1990)等に記載のもの)。
 これらのポリオルガノシロキサンは、直鎖状、分岐鎖状、環状のいずれでもよく、これらの混合物であってもよい。
Further, polyorganosiloxane having at least one cationically polymerizable group in one molecule can be used (Japanese Patent Laid-Open Nos. 2001-348482, 2000-281965, 7-242828, JP. JP-A-2008-19593, Journal of Polymer. Sci., Part A, Polymer. Chem., Vol. 28,497 (1990), etc.).
These polyorganosiloxanes may be linear, branched, or cyclic, or may be a mixture thereof.

これらのカチオン重合性化合物のうち、エポキシド、オキセタン及びビニルエーテルが好ましく、さらに好ましくはエポキシド及びオキセタン、特に好ましくは脂環式エポキシド及びオキセタンである。また、これらのカチオン重合性化合物は単独で使用してもよく、または2種以上を併用してもよい。 Of these cationically polymerizable compounds, epoxides, oxetane and vinyl ethers are preferable, and epoxides and oxetanees are more preferable, and alicyclic epoxides and oxetanees are particularly preferable. Further, these cationically polymerizable compounds may be used alone or in combination of two or more.

 光硬化性組成物中の本発明の光酸発生剤の含有量は、カチオン重合性化合物100重量部に対し、0.05~20重量部が好ましく、さらに好ましくは0.1~10重量部である。この範囲であると、カチオン重合性化合物の重合がさらに十分となり、硬化体の物性がさらに良好となる。なお、この含有量は、カチオン重合性化合物の性質や光の種類(光源、波長等)と照射量、温度、硬化時間、湿度、塗膜の厚み等のさまざまな要因を考慮することによって決定され、上記範囲に限定されない。 The content of the photoacid generator of the present invention in the photocurable composition is preferably 0.05 to 20 parts by weight, more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the cationically polymerizable compound. be. Within this range, the polymerization of the cationically polymerizable compound becomes more sufficient, and the physical properties of the cured product become even better. This content is determined by considering various factors such as the properties of the cationically polymerizable compound, the type of light (light source, wavelength, etc.), irradiation amount, temperature, curing time, humidity, and coating thickness. , Not limited to the above range.

 本発明の光硬化性組成物には、必要に応じて、公知の添加剤(増感剤、顔料、充填剤、帯電防止剤、難燃剤、消泡剤、流動調整剤、光安定剤、酸化防止剤、密着性付与剤、イオン補足剤、着色防止剤、溶剤、非反応性の樹脂及びラジカル重合性化合物等)を含有させることができる。 The photocurable composition of the present invention may contain known additives (sensitizers, pigments, fillers, antistatic agents, flame retardants, defoamers, flow modifiers, light stabilizers, oxidations, if necessary. It can contain an inhibitor, an adhesion-imparting agent, an ion-supplementing agent, an anti-coloring agent, a solvent, a non-reactive resin, a radically polymerizable compound, etc.).

 増感剤としては、公知(特開平11-279212号及び特開平09-183960号等)の増感剤等が使用でき、アントラセン{アントラセン、9,10-ジブトキシアントラセン、9,10-ジメトキシアントラセン、9,10-ジエトキシアントラセン、2-エチル-9,10-ジメトキシアントラセン、9,10-ジプロポキシアントラセン等};ピレン;1,2-ベンズアントラセン;ペリレン;テトラセン;コロネン;チオキサントン{チオキサントン、2-メチルチオキサントン、2-エチルチオキサントン、2-クロロチオキサントン、2-イソプロピルチオキサントン及び2,4-ジエチルチオキサントン等};フェノチアジン{フェノチアジン、N-メチルフェノチアジン、N-エチルフェノチアジン、N-フェニルフェノチアジン等};キサントン;ナフタレン{1-ナフトール、2-ナフトール、1-メトキシナフタレン、2-メトキシナフタレン、1,4-ジヒドロキシナフタレン、及び4-メトキシ-1-ナフトール等};ケトン{ジメトキシアセトフェノン、ジエトキシアセトフェノン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、4’-イソプロピル-2-ヒドロキシ-2-メチルプロピオフェノン及び4-ベンゾイル-4’-メチルジフェニルスルフィド等};カルバゾール{N-フェニルカルバゾール、N-エチルカルバゾール、ポリ-N-ビニルカルバゾール及びN-グリシジルカルバゾール等};クリセン{1,4-ジメトキシクリセン及び1,4-ジ-α-メチルベンジルオキシクリセン等};フェナントレン{9-ヒドロキシフェナントレン、9-メトキシフェナントレン、9-ヒドロキシ-10-メトキシフェナントレン及び9-ヒドロキシ-10-エトキシフェナントレン等}等が挙げられる。 As the sensitizer, known sensitizers (Japanese Patent Laid-Open Nos. 11-279212 and Japanese Patent Laid-Open No. 09-183960, etc.) can be used, and anthracene {anthracene, 9,10-dibutoxyanthracene, 9,10-dimethoxyanthracene, etc. can be used. , 9,10-diethoxyanthracene, 2-ethyl-9,10-dimethoxyanthracene, 9,10-dipropoxyanthracene, etc.}; pyrene; 1,2-benzanthracene; perylene; tetracene; coronen; thioxanthone {thioxanthone, 2 -Methylthioxanthone, 2-ethylthioxanthone, 2-chlorothioxanthone, 2-isopropylthioxanthone, 2,4-diethylthioxanthone, etc.}; Naphthalene {1-naphthol, 2-naphthol, 1-methoxynaphthalene, 2-methoxynaphthalene, 1,4-dihydroxynaphthalene, and 4-methoxy-1-naphthol, etc.}; Ketone {dimethoxyacetophenone, diethoxyacetophenone, 2- Hydroxy-2-methyl-1-phenylpropan-1-one, 4'-isopropyl-2-hydroxy-2-methylpropiophenone and 4-benzoyl-4'-methyldiphenylsulfide, etc.}; Carbazole {N-phenylcarbazole, etc.} , N-ethylcarbazole, poly-N-vinylcarbazole, N-glycidylcarbazole, etc.}; Clycene {1,4-dimethoxycrisen and 1,4-di-α-methylbenzyloxyclycene, etc.}; Phenanthrene {9-hydroxyphenanthrene, etc. , 9-methoxyphenanthrene, 9-hydroxy-10-methoxyphenanthrene, 9-hydroxy-10-ethoxyphenanthrene, etc.} and the like.

 増感剤を含有する場合、増感剤の含有量は、光酸発生剤100部に対して、1~300重量部が好ましく、さらに好ましくは5~200重量部である。 When the sensitizer is contained, the content of the sensitizer is preferably 1 to 300 parts by weight, more preferably 5 to 200 parts by weight, based on 100 parts by weight of the photoacid generator.

 顔料としては、公知の顔料等が使用でき、無機顔料(酸化チタン、酸化鉄及びカーボンブラック等)及び有機顔料(アゾ顔料、シアニン顔料、フタロシアニン顔料及びキナクリドン顔料等)等が挙げられる。 As the pigment, known pigments and the like can be used, and examples thereof include inorganic pigments (titanium oxide, iron oxide, carbon black, etc.) and organic pigments (azo pigments, cyanine pigments, phthalocyanine pigments, quinacridone pigments, etc.).

 顔料を含有する場合、顔料の含有量は、光酸発生剤100部に対して、0.5~400000重量部が好ましく、さらに好ましくは10~150000重量部である。 When the pigment is contained, the content of the pigment is preferably 0.5 to 400,000 parts by weight, more preferably 10 to 150,000 parts by weight, based on 100 parts by weight of the photoacid generator.

 充填剤としては、公知の充填剤等が使用でき、溶融シリカ、結晶シリカ、炭酸カルシウム、酸化アルミニウム、水酸化アルミニウム、酸化ジルコニウム、炭酸マグネシウム、マイカ、タルク、ケイ酸カルシウム及びケイ酸リチウムアルミニウム等が挙げられる。 As the filler, known fillers and the like can be used, and molten silica, crystalline silica, calcium carbonate, aluminum oxide, aluminum hydroxide, zirconium oxide, magnesium carbonate, mica, talc, calcium silicate, lithium aluminum silicate and the like can be used. Can be mentioned.

 充填剤を含有する場合、充填剤の含有量は、光酸発生剤100部に対して、50~600000重量部が好ましく、さらに好ましくは300~200000重量部である。 When the filler is contained, the content of the filler is preferably 50 to 600,000 parts by weight, more preferably 300 to 200,000 parts by weight, based on 100 parts by weight of the photoacid generator.

 帯電防止剤としては、公知の帯電防止剤等が使用でき、非イオン型帯電防止剤、アニオン型帯電防止剤、カチオン型帯電防止剤、両性型帯電防止剤及び高分子型帯電防止剤が挙げられる。 As the antistatic agent, known antistatic agents and the like can be used, and examples thereof include non-ionic antistatic agents, anionic antistatic agents, cationic antistatic agents, amphoteric antistatic agents and polymer antistatic agents. ..

 帯電防止剤を含有する場合、帯電防止剤の含有量は、光酸発生剤100部に対して、0.1~20000重量部が好ましく、さらに好ましくは0.6~5000重量部である。 When the antistatic agent is contained, the content of the antistatic agent is preferably 0.1 to 20,000 parts by weight, more preferably 0.6 to 5,000 parts by weight, based on 100 parts by weight of the photoacid generator.

 難燃剤としては、公知の難燃剤等が使用でき、無機難燃剤{三酸化アンチモン、五酸化アンチモン、酸化錫、水酸化錫、酸化モリブデン、ホウ酸亜鉛、メタホウ酸バリウム、赤燐、水酸化アルミニウム、水酸化マグネシウム及びアルミン酸カルシウム等};臭素難燃剤{テトラブロモ無水フタル酸、ヘキサブロモベンゼン及びデカブロモビフェニルエーテル等};及びリン酸エステル難燃剤{トリス(トリブロモフェニル)ホスフェート等}等が挙げられる。 As the flame retardant, a known flame retardant or the like can be used, and an inorganic flame retardant {antimony trioxide, antimony pentoxide, tin oxide, tin hydroxide, molybdenum oxide, zinc borate, barium metaborate, red phosphorus, aluminum hydroxide , Magnesium hydroxide and calcium aluminate}; brominated flame retardants {tetrabromophthalic anhydride, hexabromobenzene and decabromobiphenyl ethers, etc.}; and phosphoric acid ester flame retardants {tris (tribromophenyl) phosphate, etc.} Be done.

 難燃剤を含有する場合、難燃剤の含有量は、光酸発生剤100部に対して、0.5~40000重量部が好ましく、さらに好ましくは5~10000重量部である。 When the flame retardant is contained, the content of the flame retardant is preferably 0.5 to 40,000 parts by weight, more preferably 5 to 10,000 parts by weight, based on 100 parts by weight of the photoacid generator.

消泡剤としては、公知の消泡剤等が使用でき、アルコール消泡剤、金属石鹸消泡剤、リン酸エステル消泡剤、脂肪酸エステル消泡剤、ポリエーテル消泡剤、シリコーン消泡剤及び鉱物油消泡剤等が挙げられる。 As the defoaming agent, a known defoaming agent or the like can be used, and an alcohol defoaming agent, a metal soap defoaming agent, a phosphoric acid ester defoaming agent, a fatty acid ester defoaming agent, a polyether defoaming agent, a silicone defoaming agent. And mineral oil defoaming agents and the like.

 流動調整剤としては、公知の流動性調整剤等が使用でき、水素添加ヒマシ油、酸化ポリエチレン、有機ベントナイト、コロイド状シリカ、アマイドワックス、金属石鹸及びアクリル酸エステルポリマー等が挙げられる。
 光安定剤としては、公知の光安定剤等が使用でき、紫外線吸収型安定剤{ベンゾトリアゾール、ベンゾフェノン、サリチレート、シアノアクリレート及びこれらの誘導体等};ラジカル補足型安定剤{ヒンダードアミン等};及び消光型安定剤{ニッケル錯体等}等が挙げられる。
 酸化防止剤としては、公知の酸化防止剤等が使用でき、フェノール系酸化防止剤(モノフェノール系、ビスフェノール系及び高分子フェノール系等)、硫黄系酸化防止剤及びリン系酸化防止剤等が挙げられる。
密着性付与剤としては、公知の密着性付与剤等が使用でき、カップリング剤、シランカップリング剤及びチタンカップリング剤等が挙げられる。
 イオン補足剤としては、公知のイオン補足剤等が使用でき、有機アルミニウム(アルコキシアルミニウム及びフェノキシアルミニウム等)等が挙げられる。
着色防止剤としては、公知の着色防止剤が使用でき、一般的には酸化防止剤が有効であり、フェノール系酸化防止剤(モノフェノール系、ビスフェノール系及び高分子フェノール系等)、硫黄系酸化防止剤及びリン系酸化防止剤等が挙げられるが、高温時の耐熱試験時の着色防止にはほとんど効力がない。
As the flow conditioner, known fluidity adjusters and the like can be used, and examples thereof include hydrogenated castor oil, polyethylene oxide, organic bentonite, colloidal silica, amidowax, metal soap and acrylic acid ester polymers.
As the light stabilizer, known light stabilizers and the like can be used, and ultraviolet absorption type stabilizers {benzotriazole, benzophenone, salicylate, cyanoacrylate and derivatives thereof, etc.}; radical supplement type stabilizers {hindered amine, etc.}; and quenching. Examples thereof include type stabilizers {nickel complexes, etc.}.
As the antioxidant, known antioxidants and the like can be used, and examples thereof include phenol-based antioxidants (monophenol-based, bisphenol-based and high molecular weight phenol-based, etc.), sulfur-based antioxidants, phosphorus-based antioxidants, and the like. Be done.
As the adhesion-imparting agent, a known adhesion-imparting agent or the like can be used, and examples thereof include a coupling agent, a silane coupling agent, and a titanium coupling agent.
As the ion catching agent, known ion catching agents and the like can be used, and examples thereof include organoaluminum (alkoxyaluminum, phenoxyaluminum and the like).
As the anti-coloring agent, a known anti-coloring agent can be used, and in general, an antioxidant is effective, and a phenol-based antioxidant (monophenol-based, bisphenol-based, polymer phenol-based, etc.), sulfur-based oxidation Examples thereof include antioxidants and phosphorus-based antioxidants, but they have little effect in preventing coloration during heat resistance tests at high temperatures.

 消泡剤、流動調整剤、光安定剤、酸化防止剤、密着性付与剤、イオン補足剤又は、着色防止剤を含有する場合、各々の含有量は、光酸発生剤100部に対して、0.1~20000重量部が好ましく、さらに好ましくは0.5~5000重量部である。 When a defoaming agent, a flow regulator, a light stabilizer, an antioxidant, an adhesion-imparting agent, an ion-supplementing agent, or a color-preventing agent is contained, the content of each is based on 100 parts of the photoacid generator. It is preferably 0.1 to 20000 parts by weight, more preferably 0.5 to 5000 parts by weight.

 溶剤としては、カチオン重合性化合物の溶解や光硬化性組成物の粘度調整のために使用できれば制限はなく、上記光酸発生剤の溶剤として挙げたものが使用できる。 The solvent is not limited as long as it can be used for dissolving the cationically polymerizable compound and adjusting the viscosity of the photocurable composition, and the solvent mentioned above as the solvent for the photoacid generator can be used.

 溶剤を含有する場合、溶剤の含有量は、光酸発生剤100部に対して、50~2000000重量部が好ましく、さらに好ましくは200~500000重量部である。 When the solvent is contained, the content of the solvent is preferably 50 to 2000000 parts by weight, more preferably 200 to 500,000 parts by weight, based on 100 parts by weight of the photoacid generator.

 非反応性の樹脂としては、ポリエステル、ポリ酢酸ビニル、ポリ塩化ビニル、ポリブタジエン、ポリカーボナート、ポリスチレン、ポリビニルエーテル、ポリビニルブチラール、ポリブテン、スチレンブタジエンブロックコポリマー水添物、(メタ)アクリル酸エステルの共重合体及びポリウレタン等が挙げられる。これらの樹脂の数平均分子量は、1000~500000が好ましく、さらに好ましくは5000~100000である(数平均分子量はGPC等の一般的な方法によって測定された値である。)。 Non-reactive resins include polyester, polyvinyl acetate, polyvinyl chloride, polybutadiene, polycarbonate, polystyrene, polyvinyl ether, polyvinyl butyral, polybutene, styrene butadiene block copolymer hydrogenated materials, and (meth) acrylic acid esters. Examples include coalescence and polyurethane. The number average molecular weight of these resins is preferably 1000 to 500,000, more preferably 5000 to 100,000 (the number average molecular weight is a value measured by a general method such as GPC).

 非反応性の樹脂を含有する場合、非反応性の樹脂の含有量は、光酸発生剤100部に対して、5~400000重量部が好ましく、さらに好ましくは50~150000重量部である。 When the non-reactive resin is contained, the content of the non-reactive resin is preferably 5 to 400,000 parts by weight, more preferably 50 to 150,000 parts by weight, based on 100 parts by weight of the photoacid generator.

 非反応性の樹脂を含有させる場合、非反応性の樹脂をカチオン重合性化合物等と溶解しやすくするため、あらかじめ溶剤に溶かしておくことが望ましい。 When a non-reactive resin is contained, it is desirable to dissolve the non-reactive resin in a solvent in advance in order to easily dissolve the non-reactive resin with a cationically polymerizable compound or the like.

 ラジカル重合性化合物としては、公知{フォトポリマー懇話会編「フォトポリマーハンドブック」(1989年、工業調査会)、総合技術センター編「UV・EB硬化技術」(1982年、総合技術センター)、ラドテック研究会編「UV・EB硬化材料」(1992年、シーエムシー)、技術情報協会編「UV硬化における硬化不良・阻害原因とその対策」(2003年、技術情報協会)}のラジカル重合性化合物等が使用でき、単官能モノマー、2官能モノマー、多官能モノマー、エポキシ(メタ)アクリレート、ポリエステル(メタ)アクリレート及びウレタン(メタ)アクリレートが含まれる。 Known radically polymerizable compounds include {Photopolymer Handbook edited by Photopolymer Council (1989, Industrial Research Council), UV / EB Curing Technology edited by Comprehensive Technology Center (1982, Comprehensive Technology Center), Radtech Research. "UV / EB Curing Materials" (1992, CMC) edited by the Society, "Causes of Curing Poorness / Inhibition in UV Curing and Countermeasures" (2003, Technical Information Association)}, etc. It can be used and includes monofunctional monomers, bifunctional monomers, polyfunctional monomers, epoxy (meth) acrylates, polyester (meth) acrylates and urethane (meth) acrylates.

 ラジカル重合性化合物を含有する場合、ラジカル重合性化合物の含有量は、光酸発生剤100部に対して、5~400000重量部が好ましく、さらに好ましくは50~150000重量部である。 When the radically polymerizable compound is contained, the content of the radically polymerizable compound is preferably 5 to 400,000 parts by weight, more preferably 50 to 150,000 parts by weight, based on 100 parts by weight of the photoacid generator.

 ラジカル重合性化合物を含有する場合、これらをラジカル重合によって高分子量化するために、熱又は光によって重合を開始するラジカル重合開始剤を使用することが好ましい。 When a radically polymerizable compound is contained, it is preferable to use a radical polymerization initiator that initiates polymerization by heat or light in order to increase the polymer by radical polymerization.

 ラジカル重合開始剤としては、公知のラジカル重合開始剤等が使用でき、熱ラジカル重合開始剤(有機過酸化物、アゾ化合物等)及び光ラジカル重合開始剤(アセトフェノン系開始剤、ベンゾフェノン系開始剤、ミヒラーケトン系開始剤、ベンゾイン系開始剤、チオキサントン系開始剤、アシルホスフィン系開始剤等)が含まれる。 As the radical polymerization initiator, a known radical polymerization initiator or the like can be used, and a thermal radical polymerization initiator (organic peroxide, azo compound, etc.) and a photoradical polymerization initiator (acetophenone-based initiator, benzophenone-based initiator, etc.) can be used. Michler ketone-based initiators, benzoin-based initiators, thioxanthone-based initiators, acylphosphine-based initiators, etc.) are included.

 ラジカル重合開始剤を含有する場合、ラジカル重合開始剤の含有量は、ラジカル重合性化合物100部に対して、0.01~20重量部が好ましく、さらに好ましくは0.1~10重量部である。 When the radical polymerization initiator is contained, the content of the radical polymerization initiator is preferably 0.01 to 20 parts by weight, more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the radically polymerizable compound. ..

 本発明の光硬化性組成物は、カチオン重合性化合物、光酸発生剤及び必要により添加剤を、室温(20~30℃程度)又は必要により加熱(40~90℃程度)下で、均一に混合溶解するか、またはさらに、3本ロール等で混練して調製することができる。 The photocurable composition of the present invention uniformly comprises a cationically polymerizable compound, a photoacid generator and, if necessary, an additive at room temperature (about 20 to 30 ° C.) or, if necessary, heating (about 40 to 90 ° C.). It can be mixed and dissolved, or further kneaded with three rolls or the like to prepare.

 本発明の光硬化性組成物は、光照射することにより硬化させて、硬化体を得ることができる。ここで用いる光としては、本発明の光酸発生剤の分解を誘発するエネルギーを有する限りいかなるものでもよいが、低圧、中圧、高圧若しくは超高圧の水銀灯、メタルハライドランプ、LEDランプ、キセノンランプ、カーボンアークランプ、蛍光灯、半導体固体レーザ、アルゴンレーザ、He-Cdレーザ、KrFエキシマレーザ、ArFエキシマレーザ又はFレーザ等から得られる紫外~可視光領域(波長:約100~約800nm)の光が好ましい。なお、光としては、電子線又はX線等の高エネルギーを有する放射線を用いることもできる。 The photocurable composition of the present invention can be cured by irradiating with light to obtain a cured product. The light used here may be any light as long as it has the energy to induce the decomposition of the photoacid generator of the present invention, but low-pressure, medium-pressure, high-pressure or ultra-high-pressure mercury lamps, metal halide lamps, LED lamps, excimer lamps, etc. Light in the ultraviolet to visible light region (wavelength: about 100 to about 800 nm) obtained from carbon arc lamp, fluorescent lamp, semiconductor solid-state laser, argon laser, He - Cd laser, KrF excimer laser, ArF excimer laser, F2 laser, etc. Is preferable. As the light, radiation having high energy such as electron beam or X-ray can also be used.

 光の照射時間は、光源の強度や光硬化性組成物に対する光の透過性に影響を受けるが、常温(20~30℃程度)で、0.1秒~10秒程度で十分である。しかし光の透過性が低い場合や光硬化性組成物の膜厚が厚い場合等にはそれ以上の時間をかけるのが好ましいことがある。光照射後0.1秒~数分後には、ほとんどの光硬化性組成物はカチオン重合により硬化するが、必要であれば光照射後、室温(20~30℃程度)~200℃で数秒~数時間加熱しアフターキュアーすることも可能である。 The irradiation time of light is affected by the intensity of the light source and the transparency of light to the photocurable composition, but at room temperature (about 20 to 30 ° C.), about 0.1 to 10 seconds is sufficient. However, when the light transmission is low or the film thickness of the photocurable composition is thick, it may be preferable to take a longer time. Most of the photocurable compositions are cured by cation polymerization 0.1 seconds to several minutes after light irradiation, but if necessary, after light irradiation, at room temperature (about 20 to 30 ° C.) to 200 ° C. for several seconds to It is also possible to heat for several hours and aftercure.

 本発明の光硬化性組成物の具体的な用途としては、塗料、コーティング剤、各種被覆材料(ハードコート、耐汚染被覆材、防曇被覆材、耐触被覆材、光ファイバー等)、粘着テープの背面処理剤、粘着ラベル用剥離シート(剥離紙、剥離プラスチックフィルム、剥離金属箔等)の剥離コーティング材、印刷板、歯科用材料(歯科用配合物、歯科用コンポジット)インキ、インクジェットインキ、レジストフィルム、液状レジスト、ネガ型レジスト(半導体素子等の表面保護膜、層間絶縁膜、平坦化膜等の永久膜材料等)、MEMS用レジスト、ネガ型感光性材料、各種接着剤(各種電子部品用仮固定剤、HDD用接着剤、ピックアップレンズ用接着剤、FPD用機能性フィルム(偏向板、反射防止膜等)用接着剤等)、ホログラフ用樹脂、FPD材料(カラーフィルター、ブラックマトリックス、隔壁材料、ホトスペーサー、リブ、液晶用配向膜、FPD用シール剤等)、光学部材、成形材料(建築材料用、光学部品、レンズ)、注型材料、パテ、ガラス繊維含浸剤、目止め材、シーリング材、封止材、光半導体(LED)封止材、光導波路材料、ナノインプリント材料、光造用、及びマイクロ光造形用材料等が挙げられ、特に得られた硬化物の着色が少なく、透明性が優れるため、光学用途に最適である。 Specific applications of the photocurable composition of the present invention include paints, coating agents, various coating materials (hard coats, stain-resistant coating materials, anti-fog coating materials, touch-resistant coating materials, optical fibers, etc.), and adhesive tapes. Back treatment agent, release coating material for adhesive label release sheet (release paper, release plastic film, release metal foil, etc.), printing board, dental material (dental compound, dental composite) ink, inkjet ink, resist film , Liquid resist, negative type resist (surface protective film for semiconductor elements, interlayer insulating film, permanent film material such as flattening film, etc.), resist for MEMS, negative type photosensitive material, various adhesives (temporary for various electronic parts) Fixing agent, HDD adhesive, pickup lens adhesive, FPD functional film (deflection plate, antireflection film, etc.) adhesive, holographic resin, FPD material (color filter, black matrix, partition material, etc.) Photospacer, rib, alignment film for liquid crystal, sealant for FPD, etc.), optical member, molding material (for building material, optical component, lens), casting material, putty, glass fiber impregnating agent, sealing material, sealing material , Encapsulant, optical semiconductor (LED) encapsulant, optical waveguide material, nanoimprint material, optical molding material, micro optical modeling material, etc., and in particular, the obtained cured product is less colored and has excellent transparency. Therefore, it is most suitable for optical applications.

 本発明の光酸発生剤は、光照射によって強酸が発生することから、公知(特開2003-267968号公報、特開2003-261529号公報、特開2002-193925号公報等)の化学増幅型レジスト材料用の光酸発生剤等としても使用できる。 Since the photoacid generator of the present invention generates a strong acid by light irradiation, it is a chemically amplified type known (Japanese Patent Laid-Open No. 2003-267768, JP-A-2003-261259, JP-A-2002-193925, etc.). It can also be used as a photoacid generator for resist materials.

 化学増幅型レジスト材料としては、(1)酸の作用によりアルカリ現像液に可溶となる樹脂及び光酸発生剤を必須成分とする2成分系化学増幅型ポジ型レジスト、(2)アルカリ現像液に可溶な樹脂、酸の作用によりアルカリ現像液に可溶となる溶解阻害剤及び光酸発生剤を必須成分とする3成分系化学増幅型ポジ型レジスト、並びに(3)アルカリ現像液に可溶な樹脂、酸の存在下で加熱処理することにより樹脂を架橋しアルカリ現像液に不溶とする架橋剤及び光酸発生剤を必須成分とする化学増幅型ネガ型レジストが含まれる。耐黄変性の観点では、本発明の光酸発生剤はパターン形成後も保護膜等として利用される化学増幅型ネガ型レジストに好ましく利用される。 The chemically amplified resist material includes (1) a two-component chemically amplified positive resist containing a resin that becomes soluble in an alkaline developer due to the action of an acid and a photoacid generator as essential components, and (2) an alkaline developer. Suitable for 3-component chemically amplified positive resists containing a soluble resin, a dissolution inhibitor that becomes soluble in an alkaline developer due to the action of an acid, and a photoacid generator as essential components, and (3) an alkaline developer. Includes a soluble resin, a cross-linking agent that cross-links the resin by heat treatment in the presence of an acid to make it insoluble in an alkaline developer, and a chemically amplified negative resist containing a photoacid generator as an essential component. From the viewpoint of yellowing resistance, the photoacid generator of the present invention is preferably used for a chemically amplified negative resist that is used as a protective film or the like even after pattern formation.

本発明の化学増幅型ネガ型フォトレジスト組成物は、光又は放射線照射により酸を発生する化合物である本発明の光酸発生剤を含んでなる成分(E)と、フェノール性水酸基を有するアルカリ可溶性樹脂(F)と、架橋剤(G)とを含有することを特徴とする。 The chemically amplified negative photoresist composition of the present invention comprises a component (E) containing the photoacid generator of the present invention, which is a compound that generates an acid by light or irradiation, and an alkali-soluble having a phenolic hydroxyl group. It is characterized by containing a resin (F) and a cross-linking agent (G).

 本発明の化学増幅型ネガ型フォトレジスト組成物において、成分(E)は、従来公知の他の光酸発生剤と併用してもよい。他の光酸発生剤としては、例えば、オニウム塩化合物、スルホン化合物、スルホン酸エステル化合物、スルホンイミド化合物、ジスルホニルジアゾメタン化合物、ジスルホニルメタン化合物、オキシムスルホネート化合物、ヒドラジンスルホネート化合物、トリアジン化合物、ニトロベンジル化合物のほか、有機ハロゲン化物類、ジスルホン等を挙げることができる。 In the chemically amplified negative photoresist composition of the present invention, the component (E) may be used in combination with other conventionally known photoacid generators. Examples of other photoacid generators include onium salt compounds, sulfone compounds, sulfonic acid ester compounds, sulfonimide compounds, disulfonyldiazomethane compounds, disulfonylmethane compounds, oxime sulfonate compounds, hydrazinesulfonate compounds, triazine compounds, and nitrobenzyls. In addition to compounds, organic halides, disulfones and the like can be mentioned.

 従来公知の他の光酸発生剤として、好ましくは、オニウム化合物、スルホンイミド化合物、ジアゾメタン化合物及びオキシムスルホネート化合物の群から選ばれる1種以上が好ましい。 As the other conventionally known photoacid generator, preferably one or more selected from the group of onium compound, sulfoneimide compound, diazomethane compound and oxime sulfonate compound is preferable.

 そのような従来公知の他の光酸発生剤を併用する場合、その使用割合は任意でよいが、通常、本発明の光酸発生剤の合計重量100重量部に対し、他の光酸発生剤は10~900重量部、好ましくは25~400重量部である。 When such other conventionally known photoacid generators are used in combination, the proportion thereof may be arbitrary, but usually, the other photoacid generators are used with respect to 100 parts by weight of the total weight of the photoacid generators of the present invention. Is 10 to 900 parts by weight, preferably 25 to 400 parts by weight.

 上記成分(E)の含有量は、化学増幅型ネガ型フォトレジスト組成物の固形分中、0.01~10重量%とすることが好ましい。 The content of the component (E) is preferably 0.01 to 10% by weight based on the solid content of the chemically amplified negative photoresist composition.

フェノール性水酸基を有するアルカリ可溶性樹脂(F)
本発明における「フェノール性水酸基を有するアルカリ可溶性樹脂」(以下、「フェノール樹脂(F)」という。)としては、例えば、ノボラック樹脂、ポリヒドロキシスチレン、ポリヒドロキシスチレンの共重合体、ヒドロキシスチレンとスチレンの共重合体、ヒドロキシスチレン、スチレン及び(メタ)アクリル酸誘導体の共重合体、フェノール-キシリレングリコール縮合樹脂、クレゾール-キシリレングリコール縮合樹脂、フェノール-ジシクロペンタジエン縮合樹脂等が用いられる。これらのなかでも、ノボラック樹脂、ポリヒドロキシスチレン、ポリヒドロキシスチレンの共重合体、ヒドロキシスチレンとスチレンの共重合体、ヒドロキシスチレン、スチレン及び(メタ)アクリル酸誘導体の共重合体、フェノール-キシリレングリコール縮合樹脂が好ましい。尚、これらのフェノール樹脂(F)は、1種単独で用いてもよいし、2種以上を混合して用いてもよい。
Alkali-soluble resin (F) having a phenolic hydroxyl group
The "alkali-soluble resin having a phenolic hydroxyl group" (hereinafter referred to as "phenolic resin (F)") in the present invention includes, for example, novolak resin, polyhydroxystyrene, a copolymer of polyhydroxystyrene, hydroxystyrene and styrene. , Hydroxystyrene, styrene and (meth) acrylic acid derivative copolymers, phenol-xylylene glycol condensed resin, cresol-xylylene glycol condensed resin, phenol-dicyclopentadiene condensed resin and the like are used. Among these, novolak resin, polyhydroxystyrene, polyhydroxystyrene copolymer, hydroxystyrene and styrene copolymer, hydroxystyrene, styrene and (meth) acrylic acid derivative copolymer, phenol-xylylene glycol. Condensed resin is preferred. In addition, these phenol resins (F) may be used individually by 1 type, and may be used by mixing 2 or more types.

また、上記フェノール樹脂(F)には、成分の一部としてフェノール性低分子化合物が含有されていてもよい。
上記フェノール性低分子化合物としては、例えば、4,4’-ジヒドロキシジフェニルメタン、4,4’-ジヒドロキシジフェニルエーテル等が挙げられる。
Further, the phenol resin (F) may contain a phenolic small molecule compound as a part of the component.
Examples of the phenolic small molecule compound include 4,4'-dihydroxydiphenylmethane and 4,4'-dihydroxydiphenyl ether.

架橋剤(G)
本発明における「架橋剤」(以下、「架橋剤(G)」ともいう。)は、前記フェノール樹脂(F)と反応する架橋成分(硬化成分)として作用するものであれば、特に限定されない。上記架橋剤(G)としては、例えば、分子中に少なくとも2つ以上のアルキルエーテル化されたアミノ基を有する化合物、分子中に少なくとも2つ以上のアルキルエーテル化されたベンゼンを骨格とする化合物、オキシラン環含有化合物、チイラン環含有化合物、オキセタニル基含有化合物、イソシアネート基含有化合物(ブロック化されたものを含む)等を挙げることができる。
Crosslinking agent (G)
The "crosslinking agent" (hereinafter, also referred to as "crosslinking agent (G)") in the present invention is not particularly limited as long as it acts as a crosslinking component (curing component) that reacts with the phenol resin (F). Examples of the cross-linking agent (G) include a compound having at least two or more alkyl etherified amino groups in the molecule, and a compound having at least two or more alkyl etherified benzenes in the molecule as a skeleton. Examples thereof include an oxylan ring-containing compound, a thiirane ring-containing compound, an oxetanyl group-containing compound, and an isocyanate group-containing compound (including blocked compounds).

これらの架橋剤(G)のなかでも、分子中に少なくとも2つ以上のアルキルエーテル化されたアミノ基を有する化合物、オキシラン環含有化合物が好ましい。更には、分子中に少なくとも2つ以上のアルキルエーテル化されたアミノ基を有する化合物及びオキシラン環含有化合物を併用することがより好ましい。 Among these cross-linking agents (G), a compound having at least two or more alkyl etherified amino groups in the molecule and an oxylan ring-containing compound are preferable. Furthermore, it is more preferable to use a compound having at least two or more alkyl etherified amino groups in the molecule and an oxylan ring-containing compound in combination.

本発明における架橋剤(G)の配合量は、前記フェノール樹脂(F)100重量部に対して、1~100重量部であることが好ましく、より好ましくは5~50重量部である。この架橋剤(G)の配合量が1~100重量部である場合には、硬化反応が十分に進行し、得られる硬化物は高解像度で良好なパターン形状を有し、耐熱性、電気絶縁性に優れるため好ましい。
また、アルキルエーテル化されたアミノ基を有する化合物及びオキシラン環含有化合物を併用する際、オキシラン環含有化合物の含有割合は、アルキルエーテル化されたアミノ基を有する化合物及びオキシラン環含有化合物の合計を100重量%とした場合に、50重量%以下であることが好ましく、より好ましくは5~40重量%、特に好ましくは5~30重量%である。
この場合、得られる硬化膜は、高解像性を損なうことなく耐薬品性にも優れるため好ましい。
The blending amount of the cross-linking agent (G) in the present invention is preferably 1 to 100 parts by weight, more preferably 5 to 50 parts by weight, based on 100 parts by weight of the phenol resin (F). When the amount of the cross-linking agent (G) is 1 to 100 parts by weight, the curing reaction proceeds sufficiently, and the obtained cured product has a high resolution and a good pattern shape, and has heat resistance and electrical insulation. It is preferable because it has excellent properties.
Further, when the compound having an alkyl etherified amino group and the oxylan ring-containing compound are used in combination, the content ratio of the oxylan ring-containing compound is 100, which is the total of the compound having an alkyl etherified amino group and the oxylan ring-containing compound. In terms of% by weight, it is preferably 50% by weight or less, more preferably 5 to 40% by weight, and particularly preferably 5 to 30% by weight.
In this case, the obtained cured film is preferable because it has excellent chemical resistance without impairing high resolution.

架橋微粒子(H)
本発明の化学増幅型ネガ型フォトレジスト組成物には、得られる硬化物の耐久性や熱衝撃性を向上させるために架橋微粒子(以下、「架橋微粒子(H)」ともいう。)を更に含有させることができる。
Crosslinked fine particles (H)
The chemically amplified negative photoresist composition of the present invention further contains crosslinked fine particles (hereinafter, also referred to as “crosslinked fine particles (H)”) in order to improve the durability and thermal impact resistance of the obtained cured product. Can be made to.

架橋微粒子(H)の平均粒径は、通常30~500nmであり、好ましくは40~200nm、更に好ましくは50~120nmである。
この架橋微粒子(H)の粒径のコントロール方法は特に限定されないが、例えば、乳化重合により架橋微粒子を合成する場合、使用する乳化剤の量により乳化重合中のミセルの数を制御し、粒径をコントロールすることができる。
尚、架橋微粒子(H)の平均粒径とは、光散乱流動分布測定装置等を用い、架橋微粒子の分散液を常法に従って希釈して測定した値である。
The average particle size of the crosslinked fine particles (H) is usually 30 to 500 nm, preferably 40 to 200 nm, and more preferably 50 to 120 nm.
The method for controlling the particle size of the crosslinked fine particles (H) is not particularly limited. For example, when the crosslinked fine particles are synthesized by emulsion polymerization, the number of micelles during emulsion polymerization is controlled by the amount of emulsifier used to control the particle size. You can control it.
The average particle size of the crosslinked fine particles (H) is a value measured by diluting the dispersion liquid of the crosslinked fine particles according to a conventional method using a light scattering flow distribution measuring device or the like.

架橋微粒子(H)の配合量は、前記フェノール樹脂(F)100重量部に対して、0.5~50重量部であることが好ましく、より好ましくは1~30重量部である。この架橋微粒子(H)の配合量が0.5~50重量部である場合には、他の成分との相溶性又は分散性に優れ、得られる硬化膜の熱衝撃性及び耐熱性を向上させることができる。 The blending amount of the crosslinked fine particles (H) is preferably 0.5 to 50 parts by weight, more preferably 1 to 30 parts by weight, based on 100 parts by weight of the phenol resin (F). When the blending amount of the crosslinked fine particles (H) is 0.5 to 50 parts by weight, the compatibility or dispersibility with other components is excellent, and the thermal shock resistance and heat resistance of the obtained cured film are improved. be able to.

密着助剤
また、本発明の化学増幅型ネガ型フォトレジスト組成物には、基材との密着性を向上させるために、密着助剤を含有させることができる。
上記密着助剤としては、例えば、カルボキシル基、メタクリロイル基、イソシアネート基、エポキシ基等の反応性置換基を有する官能性シランカップリング剤等が挙げられる。
Adhesion aid In addition, the chemically amplified negative photoresist composition of the present invention may contain an adhesion aid in order to improve the adhesion to the substrate.
Examples of the adhesion aid include a functional silane coupling agent having a reactive substituent such as a carboxyl group, a methacryloyl group, an isocyanate group, and an epoxy group.

密着助剤の配合量は、前記フェノール樹脂(F)100重量部に対して、0.2~10重量部であることが好ましく、より好ましくは0.5~8重量部である。この密着助剤の配合量が0.2~10重量部である場合には、貯蔵安定性に優れ、且つ良好な密着性を得ることができるため好ましい。 The blending amount of the adhesion aid is preferably 0.2 to 10 parts by weight, more preferably 0.5 to 8 parts by weight, based on 100 parts by weight of the phenol resin (F). When the blending amount of this adhesion aid is 0.2 to 10 parts by weight, it is preferable because it is excellent in storage stability and good adhesion can be obtained.

溶剤
また、本発明の化学増幅型ネガ型フォトレジスト組成物には、樹脂組成物の取り扱い性を向上させたり、粘度や保存安定性を調節するために溶剤を含有させることができる。
上記溶剤は、特に制限されないが、具体例は前記載のものが挙げられる。
Solvent Further, the chemically amplified negative photoresist composition of the present invention can contain a solvent in order to improve the handleability of the resin composition and to adjust the viscosity and storage stability.
The solvent is not particularly limited, and specific examples thereof include those described above.

他の添加剤
また、本発明の化学増幅型ネガ型フォトレジスト組成物には、必要に応じて他の添加剤を本発明の特性を損なわない程度に含有させることができる。このような他の添加剤としては、無機フィラー、増感剤、クエンチャー、レベリング剤・界面活性剤等が挙げられる。
Other Additives Further, the chemically amplified negative photoresist composition of the present invention may contain, if necessary, other additives to the extent that the characteristics of the present invention are not impaired. Examples of such other additives include inorganic fillers, sensitizers, quenchers, leveling agents, surfactants and the like.

本発明の化学増幅型ネガ型フォトレジスト組成物の調製方法は特に限定されず、公知の方法により調製することができる。また、各成分を中に入れ完全に栓をしたサンプル瓶を、ウェーブローターの上で攪拌することによっても調製することができる。 The method for preparing the chemically amplified negative photoresist composition of the present invention is not particularly limited, and can be prepared by a known method. It can also be prepared by stirring a sample bottle with each component inside and completely plugged on a wave rotor.

本発明における硬化物は、前記化学増幅型ネガ型フォトレジスト組成物が硬化されてなることを特徴とする。
前述の本発明にかかる化学増幅型ネガ型フォトレジスト組成物は、残膜率が高く、解像性に優れていると共に、その硬化物は電気絶縁性、熱衝撃性等に優れているため、その硬化物は、半導体素子、半導体パッケージ等の電子部品の表面保護膜、平坦化膜、層間絶縁膜材料等として好適に使用することができる。
The cured product in the present invention is characterized in that the chemically amplified negative photoresist composition is cured.
The chemically amplified negative photoresist composition according to the present invention described above has a high residual film ratio and is excellent in resolution, and the cured product is excellent in electrical insulation, thermal shock resistance and the like. The cured product can be suitably used as a surface protective film, a flattening film, an interlayer insulating film material, or the like for electronic components such as semiconductor devices and semiconductor packages.

本発明の硬化物を形成するには、まず前述の本発明にかかる化学増幅型ネガ型フォトレジスト組成物を支持体(樹脂付き銅箔、銅張り積層板や金属スパッタ膜を付けたシリコンウエハーやアルミナ基板等)に塗工し、乾燥して溶剤等を揮発させて塗膜を形成する。その後、所望のマスクパターンを介して露光し、加熱処理(以下、この加熱処理を「PEB」という。)を行い、フェノール樹脂(F)と架橋剤(G)との反応を促進させる。次いで、アルカリ性現像液により現像して、未露光部を溶解、除去することにより所望のパターンを得ることができる。更に、絶縁膜特性を発現させるために加熱処理を行うことにより、硬化膜を得ることができる。 In order to form the cured product of the present invention, first, the chemically amplified negative photoresist composition according to the present invention is used as a support (copper foil with resin, copper-clad laminate, silicon wafer with metal sputter film, or the like. Alumina substrate, etc.) is coated and dried to volatilize the solvent, etc. to form a coating film. Then, it is exposed through a desired mask pattern and heat-treated (hereinafter, this heat treatment is referred to as "PEB") to promote the reaction between the phenol resin (F) and the cross-linking agent (G). Then, the desired pattern can be obtained by developing with an alkaline developer to dissolve and remove the unexposed portion. Further, a cured film can be obtained by performing a heat treatment in order to exhibit the insulating film characteristics.

樹脂組成物を支持体に塗工する方法としては、例えば、ディッピング法、スプレー法、バーコート法、ロールコート法、又はスピンコート法等の塗布方法を用いることができる。また、塗布膜の厚さは、塗布手段、組成物溶液の固形分濃度や粘度を調節することにより、適宜制御することができる。
ここに、「光」は、活性エネルギー線と同義であり、酸を発生するために光酸発生剤を活性化させる光であればよく、紫外線、可視光線、遠紫外線を包含し、また「放射線」は、X線、電子線、イオン線等を意味する。光又は放射線の線源としては、例えば、低圧水銀灯、高圧水銀灯、メタルハライドランプ、g線ステッパー、h線ステッパー、i線ステッパー、gh線ステッパー、ghi線ステッパー等の紫外線や電子線、レーザー光線等が挙げられる。また、露光量としては使用する光源や樹脂膜厚等によって適宜選定されるが、例えば、高圧水銀灯からの紫外線照射の場合、樹脂膜厚1~50μmでは、100~50000J/m程度である。
As a method of applying the resin composition to the support, for example, a coating method such as a dipping method, a spray method, a bar coating method, a roll coating method, or a spin coating method can be used. Further, the thickness of the coating film can be appropriately controlled by adjusting the coating means and the solid content concentration and viscosity of the composition solution.
Here, "light" is synonymous with active energy rays, and may be any light that activates a photoacid generator in order to generate an acid, and includes ultraviolet rays, visible rays, and far ultraviolet rays, and also "radiation". "" Means X-rays, electron beams, ion rays and the like. Examples of the source of light or radiation include ultraviolet rays, electron beams, laser beams and the like of low-pressure mercury lamps, high-pressure mercury lamps, metal halide lamps, g-ray steppers, h-ray steppers, i-line steppers, gh-line steppers, ghi-line steppers and the like. Be done. The exposure amount is appropriately selected depending on the light source used, the resin film thickness, and the like. For example, in the case of ultraviolet irradiation from a high-pressure mercury lamp, the resin film thickness of 1 to 50 μm is about 100 to 50,000 J / m 2 .

露光後は、発生した酸によるフェノール樹脂(F)と架橋剤(G)の硬化反応を促進させるために上記PEB処理を行う。PEB条件は樹脂組成物の配合量や使用膜厚等によって異なるが、通常、70~150℃、好ましくは80~120℃で、1~60分程度である。その後、アルカリ性現像液により現像して、未露光部を溶解、除去することによって所望のパターンを形成する。この場合の現像方法としては、シャワー現像法、スプレー現像法、浸漬現像法、パドル現像法等を挙げることができる。現像条件としては通常、20~40℃で1~10分程度である。 After the exposure, the above PEB treatment is performed in order to accelerate the curing reaction between the phenol resin (F) and the cross-linking agent (G) by the generated acid. The PEB conditions vary depending on the blending amount of the resin composition, the film thickness used, and the like, but are usually 70 to 150 ° C., preferably 80 to 120 ° C., and about 1 to 60 minutes. Then, it is developed with an alkaline developer to dissolve and remove the unexposed portion to form a desired pattern. Examples of the developing method in this case include a shower developing method, a spray developing method, a dipping developing method, a paddle developing method, and the like. The developing conditions are usually about 1 to 10 minutes at 20 to 40 ° C.

更に、現像後に絶縁膜としての特性を十分に発現させるために、加熱処理を行うことによって十分に硬化させることができる。このような硬化条件は特に制限されるものではないが、硬化物の用途に応じて、50~250℃の温度で、30分~10時間程度加熱し、組成物を硬化させることができる。また、硬化を十分に進行させたり、得られたパターン形状の変形を防止するために二段階で加熱することもでき、例えば、第一段階では、50~120℃の温度で、5分~2時間程度加熱し、更に80~250℃の温度で、10分~10時間程度加熱して硬化させることもできる。このような硬化条件であれば、加熱設備として一般的なオーブンや、赤外線炉等を使用することができる。 Further, in order to sufficiently exhibit the characteristics as an insulating film after development, it can be sufficiently cured by performing a heat treatment. Such curing conditions are not particularly limited, but the composition can be cured by heating at a temperature of 50 to 250 ° C. for about 30 minutes to 10 hours depending on the intended use of the cured product. In addition, it can be heated in two steps in order to sufficiently proceed with curing and prevent deformation of the obtained pattern shape. For example, in the first step, the temperature is 50 to 120 ° C. for 5 minutes to 2 minutes. It can be cured by heating for about an hour and then heating at a temperature of 80 to 250 ° C. for about 10 minutes to 10 hours. Under such curing conditions, a general oven, an infrared oven, or the like can be used as the heating equipment.

 以下、実施例および比較例をあげて本発明を具体的に説明するが、本発明はこれにより限定されるものではない。なお、各例中の部は重量部を示す。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples, but the present invention is not limited thereto. In addition, the part in each example shows the weight part.

〔製造例1〕光酸発生剤(PAG-1)の合成
ヘキサフルオロリン酸カリウム43g、アセトニトリル100mL、ジフェニルスルフィド36g、無水酢酸60g、および濃硫酸23gを仕込み、均一に混合した。そこへジフェニルスルホキシド40gをアセトニトリル50mLに溶解させたものを40℃以下で滴下した。40℃で3時間攪拌後、室温まで冷却し、水200mLを加えて10分間攪拌したところ、油状物が分離した。これに酢酸エチル200mLを加えて油状物を溶解させ、有機層を分液した。この有機層を20%苛性ソーダ100mLと、さらに水100mLで3 回洗浄した後、アセトニトリルと酢酸エチルを減圧下で留去して、淡黄色の固形物を得た。ジクロロメタン/ヘキサンによる晶析を行い、白色固体85g(収率88%)を得た。H-NMR、C-NMR、およびHPLCによる分析により、この白色固体が(C-1)のカチオン構造を有するヘキサフルオロリン酸塩(CA-1)と化合物(S1-1)の混合物であり、その比が99.25:0.75であることを確認した。
[Production Example 1] Synthesis of photoacid generator (PAG-1) 43 g of potassium hexafluorophosphate, 100 mL of acetonitrile, 36 g of diphenyl sulfide, 60 g of acetic anhydride, and 23 g of concentrated sulfuric acid were charged and mixed uniformly. A solution of 40 g of diphenyl sulfoxide in 50 mL of acetonitrile was added dropwise thereto at 40 ° C. or lower. After stirring at 40 ° C. for 3 hours, the mixture was cooled to room temperature, 200 mL of water was added, and the mixture was stirred for 10 minutes, and the oily substance was separated. 200 mL of ethyl acetate was added thereto to dissolve the oil, and the organic layer was separated. The organic layer was washed 3 times with 100 mL of 20% caustic soda and 100 mL of water, and then acetonitrile and ethyl acetate were distilled off under reduced pressure to obtain a pale yellow solid substance. Crystallization with dichloromethane / hexane was performed to obtain 85 g of a white solid (yield 88%). By analysis by 1 H-NMR, C-NMR, and HPLC, this white solid is a mixture of hexafluorophosphate (CA-1) having a cationic structure of (C-1) and compound (S1-1). It was confirmed that the ratio was 99.25: 0.75.

〔製造例2〕光酸発生剤(PAG-2)の合成
製造例1においてヘキサフルオロリン酸カリウム43gをヘキサフルオロアンチモン酸カリウム55gに変更したこと以外、製造例1と同様にして、白色固体98g(収率87%)を得た。H-NMR、C-NMR、HPLCによる分析により、この白色固体が(C-1)のカチオン構造を有するヘキサフルオロアンチモン酸塩(CA-2)と化合物(S1-1)の混合物であり、その比が99.81:0.19であることを確認した。
[Production Example 2] Synthesis of photoacid generator (PAG-2) 98 g of white solid in the same manner as in Production Example 1 except that 43 g of potassium hexafluorophosphate was changed to 55 g of potassium hexafluoroantimonate in Production Example 1. (Yield 87%) was obtained. Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this white solid is a mixture of hexafluoroantimontate (CA-2) having a cationic structure of (C-1) and compound (S1-1). It was confirmed that the ratio was 99.81: 0.19.

〔製造例3〕光酸発生剤(PAG-3)の合成
製造例1においてヘキサフルオロリン酸カリウム43gをリチウムテトラキスペンタフルオロフェニルボレート160gに変更したこと以外、製造例1と同様にして、白色固体115g(収率59%)を得た。H-NMR、C-NMR、HPLCによる分析により、この白色固体が(C-1)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-3)と化合物(S1-1)の混合物であり、その比が99.45:0.55であることを確認した。
[Production Example 3] Synthesis of photoacid generator (PAG-3) A white solid in the same manner as in Production Example 1 except that 43 g of potassium hexafluorophosphate was changed to 160 g of lithium tetrakispentafluorophenylborate in Production Example 1. 115 g (yield 59%) was obtained. By analysis by 1 H-NMR, C-NMR, and HPLC, this white solid is a mixture of a tetrakispentafluorophenylborate salt (CA-3) having a cationic structure of (C-1) and a compound (S1-1). It was confirmed that the ratio was 99.45: 0.55.

〔製造例4〕光酸発生剤(PAG-4)の合成
製造例1においてヘキサフルオロリン酸カリウム43gをトリスペンタフルオロエチルトリフルオロリン酸カリウム101gに変更したこと以外、製造例1と同様にして、白色固体106g(収率70%)を得た。H-NMR、C-NMR、HPLCによる分析により、この白色固体が(C-1)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-4)と化合物(S1-1)の混合物であり、その比が99.64:0.36であることを確認した。
[Production Example 4] Synthesis of photoacid generator (PAG-4) In the same manner as in Production Example 1, 43 g of potassium hexafluorophosphate was changed to 101 g of potassium trispentafluoroethyltrifluorophosphate in Production Example 1. 106 g (yield 70%) of a white solid was obtained. By analysis by 1 H-NMR, C-NMR, and HPLC, this white solid is a mixture of trispentafluoroethyltrifluorophosphate (CA-4) having a cationic structure of (C-1) and compound (S1-1). Yes, it was confirmed that the ratio was 99.64: 0.36.

〔製造例5〕光酸発生剤(PAG-5)の合成
製造例1においてヘキサフルオロリン酸カリウム43gをナトリウムテトラキスペンタフルオロフェニルガレート177gに変更したこと以外、製造例1と同様にして、白色固体130g(収率63%)を得た。H-NMR、C-NMR、HPLCによる分析により、この白色固体が(C-1)のカチオン構造を有するテトラキスペンタフルオロフェニルガレート塩(CA-5)と化合物(S1-1)の混合物であり、その比が99.01:0.99であることを確認した。
[Production Example 5] Synthesis of photoacid generator (PAG-5) A white solid in the same manner as in Production Example 1 except that 43 g of potassium hexafluorophosphate was changed to 177 g of sodium tetrakispentafluorophenyl gallate in Production Example 1. 130 g (yield 63%) was obtained. By analysis by 1 H-NMR, C-NMR, and HPLC, this white solid is a mixture of a tetrakispentafluorophenyl gallate salt (CA-5) having a cationic structure of (C-1) and a compound (S1-1). It was confirmed that the ratio was 99.01: 0.99.

〔製造例6〕光酸発生剤(PAG-6)の合成
製造例1においてジフェニルスルホキシド40gを4,4’-ジフルオロジフェニスルホキシド47gに変更したこと以外、製造例1と同様にして淡黄色固体86g(収率84%)を得た。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-2)のカチオン構造を有するヘキサフルオロリン酸塩(CA-6)と化合物(S2-1)の混合物であり、その比が99.14:0.86であることを確認した。
[Production Example 6] Synthesis of photoacid generator (PAG-6) A pale yellow solid in the same manner as in Production Example 1 except that 40 g of diphenyl sulfoxide was changed to 47 g of 4,4'-difluorodiphenylsulfoxide in Production Example 1. 86 g (yield 84%) was obtained. By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a mixture of hexafluorophosphate (CA-6) having a cationic structure of (C-2) and compound (S2-1). It was confirmed that the ratio was 99.14: 0.86.

〔製造例7〕光酸発生剤(PAG-7)の合成
 製造例1においてジフェニルスルホキシド40gを4,4’-ジフルオロジフェニスルホキシド47g、ヘキサフルオロリン酸カリウム43gをトリスペンタフルオロエチルトリフルオロリン酸カリウム101gに変更したこと以外製造例1と同様にして淡黄色固体109g(収率69%)を得た。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-2)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-7)と化合物(S2-1)の混合物であり、その比が99.04:0.96であることを確認した。
[Production Example 7] Synthesis of photoacid generator (PAG-7) In Production Example 1, 40 g of diphenyl sulfoxide is 4,4'-difluorodiphenylsulfoxide 47 g, and 43 g of potassium hexafluorophosphate is potassium trispentafluoroethyltrifluorophosphate. 109 g (yield 69%) of a pale yellow solid was obtained in the same manner as in Production Example 1 except that the content was changed to 101 g. Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this pale yellow solid is a mixture of trispentafluoroethyltrifluorophosphate (CA-7) having a cationic structure of (C-2) and compound (S2-1). It was confirmed that the ratio was 99.04: 0.96.

〔製造例8〕光酸発生剤(PAG-8)の合成
製造例1においてジフェニルスルホキシド40gを4,4’-ジフルオロジフェニスルホキシド47g、ヘキサフルオロリン酸カリウム43gをナトリウムテトラキスペンタフルオロフェニルガレート177gに変更したこと以外製造例1と同様にして淡黄色固体151g(収率71%)を得た。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-2)のカチオン構造を有するテトラキスペンタフルオロフェニルガレート塩(CA-8)と化合物(S2-1)の混合物であり、その比が99.11:0.89であることを確認した。
[Production Example 8] Synthesis of photoacid generator (PAG-8) In Production Example 1, 40 g of diphenyl sulfoxide was added to 47 g of 4,4'-difluorodiphenylsulfoxide, and 43 g of potassium hexafluorophosphate was added to 177 g of sodium tetrakispentafluorophenyl gallate. 151 g (yield 71%) of a pale yellow solid was obtained in the same manner as in Production Example 1 except that it was changed. By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a mixture of tetrakispentafluorophenyl gallate salt (CA-8) having a cationic structure of (C-2) and compound (S2-1). , The ratio was confirmed to be 99.11: 0.89.

〔製造例9〕光酸発生剤(PAG-9)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルスルフェニルチオキサントン67g、ジフェニルスルフィド36gを2-フェニルチオチオキサントン62gに変更したこと以外、製造例1と同様にして黄色固体117g(収率80%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-8)のカチオン構造を有するヘキサフルオロリン酸塩(CA-9)と化合物(S8-1)および化合物(S8-2)の混合物であり、その比が99.22:0.75:0.03であることを確認した。
[Production Example 9] Synthesis of photoacid generator (PAG-9) Production example except that 40 g of diphenyl sulfoxide was changed to 67 g of 2-phenylsulphenylthioxanthone and 36 g of diphenylsulfide was changed to 62 g of 2-phenylthiothioxanthone. 117 g (yield 80%) of yellow solid was obtained in the same manner as in 1. By analysis by 1 H-NMR, C-NMR, and HPLC, this yellow solid is a hexafluorophosphate (CA-9) having a cationic structure of (C-8), a compound (S8-1), and a compound (S8-2). ), And its ratio was confirmed to be 99.22: 0.75: 0.03.

〔製造例10〕光酸発生剤(PAG-10)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルスルフェニルチオキサントン67g、ジフェニルスルフィド36gを2-フェニルチオチオキサントン62g、ヘキサフルオロリン酸カリウム43gをリチウムテトラキスペンタフルオロフェニルボレート160gに変更したこと以外、製造例1と同様にして黄色固体182g(収率74%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-8)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-10)と化合物(S8-1)および化合物(S8-2)の混合物であり、その比が99.22:0.75:0.03であることを確認した。
[Production Example 10] Synthesis of photoacid generator (PAG-10) In Production Example 1, 40 g of diphenyl sulfoxide was added to 67 g of 2-phenylsulphenylthioxanthone, 36 g of diphenylsulfide was added to 62 g of 2-phenylthiothioxanthone, and 43 g of potassium hexafluorophosphate was added. 182 g (yield 74%) of a yellow solid was obtained in the same manner as in Production Example 1 except that the lithium tetrakispentafluorophenylborate was changed to 160 g. By analysis by 1 H-NMR, C-NMR, and HPLC, this yellow solid is a tetrakispentafluorophenylborate salt (CA-10) having a cationic structure of (C-8), a compound (S8-1), and a compound (S8-). It was confirmed that it was a mixture of 2) and its ratio was 99.22: 0.75: 0.03.

〔製造例11〕光酸発生剤(PAG-11)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルスルフェニルチオキサントン67g、ジフェニルスルフィド36gを2-フェニルチオチオキサントン62g、ヘキサフルオロリン酸カリウム43gをトリスペンタフルオロエチルトリフルオロリン酸カリウム101gに変更したこと以外、製造例1と同様にして黄色固体149g(収率74%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-8)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-11)と化合物(S8-1)および化合物(S8-2)の混合物であり、その比が99.32:0.65:0.03であることを確認した。
[Production Example 11] Synthesis of photoacid generator (PAG-11) In Production Example 1, 40 g of diphenyl sulfoxide was added to 67 g of 2-phenylsulphenylthioxanthone, 36 g of diphenylsulfide was added to 62 g of 2-phenylthiothioxanthone, and 43 g of potassium hexafluorophosphate was added. 149 g (yield 74%) of a yellow solid was obtained in the same manner as in Production Example 1 except that the content was changed to 101 g of potassium trispentafluoroethyl trifluorophosphate. Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this yellow solid has a cationic structure of (C-8), trispentafluoroethyltrifluorophosphate (CA-11), compound (S8-1), and compound (S8-1). It was confirmed that it was a mixture of S8-2) and its ratio was 99.32: 0.65: 0.03.

〔製造例12〕光酸発生剤(PAG-12)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルスルフェニルアントラキノン66g、ジフェニルスルフィド36gを2-フェニルチオアントラキノン61gに変更したこと以外、製造例1と同様にして黄色固体101g(収率70%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-9)のカチオン構造を有するヘキサフルオロリン酸塩(CA-12)と化合物(S9-1)および化合物(S9-2)の混合物であり、その比が99.71:0.27:0.02であることを確認した。
[Production Example 12] Synthesis of photoacid generator (PAG-12) Production example except that 40 g of diphenyl sulfoxide was changed to 66 g of 2-phenylsulphenylanthraquinone and 36 g of diphenyl sulfide was changed to 61 g of 2-phenylthioanthraquinone. In the same manner as in No. 1, 101 g of a yellow solid (yield 70%) was obtained. By analysis by 1 H-NMR, C-NMR, and HPLC, this yellow solid is a hexafluorophosphate (CA-12) having a cationic structure of (C-9), a compound (S9-1), and a compound (S9-2). ), And its ratio was confirmed to be 99.71: 0.27: 0.02.

〔製造例13〕光酸発生剤(PAG-13)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルチオアントラキノン61g、ジフェニルスルフィド36gを2-フェニルスルフェニルアントラキノン66g、ヘキサフルオロリン酸カリウム43gをリチウムテトラキスペンタフルオロフェニルボレート160gに変更したこと以外、製造例1と同様にして黄色固体168g(収率66%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-9)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-13)と化合物(S9-1)および化合物(S9-2)の混合物であり、その比が99.44:0.54:0.02であることを確認した。
[Production Example 13] Synthesis of photoacid generator (PAG-13) In Production Example 1, 40 g of diphenyl sulfoxide is 61 g of 2-phenylthioanthraquinone, 36 g of diphenyl sulfide is 66 g of 2-phenylsulphenyl anthraquinone, and 43 g of potassium hexafluorophosphate. 168 g (yield 66%) of a yellow solid was obtained in the same manner as in Production Example 1 except that the amount was changed to 160 g of lithium tetrakispentafluorophenylborate. By analysis by 1 H-NMR, C-NMR, and HPLC, this yellow solid is a tetrakispentafluorophenylborate salt (CA-13) having a cationic structure of (C-9), compound (S9-1), and compound (S9-). It was confirmed that it was a mixture of 2) and its ratio was 99.44: 0.54: 0.02.

〔製造例14〕光酸発生剤(PAG-14)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルチオアントラキノン61g、ジフェニルスルフィド36gを2-フェニルスルフェニルアントラキノン66g、ヘキサフルオロリン酸カリウム43gをナトリウムテトラキスペンタフルオロフェニルガレート177gに変更したこと以外、製造例1と同様にして黄色固体191g(収率75%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-9)のカチオン構造を有するテトラキスペンタフルオロフェニルガレート塩(CA-14)と化合物(S9-1)および化合物(S9-2)の混合物であり、その比が99.32:0.65:0.03であることを確認した。
[Production Example 14] Synthesis of photoacid generator (PAG-14) In Production Example 1, 40 g of diphenyl sulfoxide is 61 g of 2-phenylthioanthraquinone, 36 g of diphenyl sulfide is 66 g of 2-phenylsulphenyl anthraquinone, and 43 g of potassium hexafluorophosphate. 191 g (yield 75%) of a yellow solid was obtained in the same manner as in Production Example 1 except that the sodium tetrakispentafluorophenyl gallate was changed to 177 g. Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this yellow solid is a tetrakispentafluorophenyl gallate salt (CA-14) having a cationic structure of (C-9), compound (S9-1), and compound (S9-). It was confirmed that it was a mixture of 2) and its ratio was 99.32: 0.65: 0.03.

〔製造例15〕光酸発生剤(PAG-15)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルスルフェニルチアントレン67g、ジフェニルスルフィド36gを2-フェニルチオチアントレン62gに変更したこと以外、製造例1と同様にして黄色固体47g(収率32%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-10)のカチオン構造を有するヘキサフルオロリン酸塩(CA-15)と化合物(S10-1)および化合物(S10-2)の混合物であり、その比が99.23:0.75:0.02であることを確認した。
[Production Example 15] Synthesis of photoacid generator (PAG-15) Except for the fact that 40 g of diphenyl sulfoxide was changed to 67 g of 2-phenylsulphenylthiantorene and 36 g of diphenylsulfide was changed to 62 g of 2-phenylthiothiantolene in Production Example 1. 47 g (yield 32%) of a yellow solid was obtained in the same manner as in Production Example 1. By analysis by 1 H-NMR, C-NMR, and HPLC, this yellow solid is a hexafluorophosphate (CA-15) having a cationic structure of (C-10), a compound (S10-1), and a compound (S10-2). ), And its ratio was confirmed to be 99.23: 0.75: 0.02.

〔製造例16〕光酸発生剤(PAG-16)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルスルフェニルチアントレン67g、ジフェニルスルフィド36gを2-フェニルチオチアントレン62g、ヘキサフルオロリン酸カリウム43gをリチウムテトラキスペンタフルオロフェニルボレート160gに変更したこと以外、製造例1と同様にして黄色固体99g(収率40%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-10)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-16)と化合物(S10-1)および化合物(S10-2)の混合物であり、その比が99.12:0.85:0.03であることを確認した。
[Production Example 16] Synthesis of photoacid generator (PAG-16) In Production Example 1, 40 g of diphenyl sulfoxide is 67 g of 2-phenylsulphenylthiantorene, 36 g of diphenylsulfide is 62 g of 2-phenylthiothiantolen, and potassium hexafluorophosphate. 99 g (yield 40%) of a yellow solid was obtained in the same manner as in Production Example 1 except that 43 g was changed to 160 g of lithium tetrakispentafluorophenylborate. By analysis by 1 H-NMR, C-NMR, and HPLC, this yellow solid is a tetrakispentafluorophenylborate salt (CA-16) having a cationic structure of (C-10), compound (S10-1), and compound (S10-). It was confirmed that it was a mixture of 2) and its ratio was 99.12: 0.85: 0.03.

〔製造例17〕光酸発生剤(PAG-17)の合成
製造例1においてジフェニルスルホキシド40gを2-フェニルスルフェニルチアントレン67g、ジフェニルスルフィド36gを2-フェニルチオチアントレン62g、ヘキサフルオロリン酸カリウム43gをナトリウムテトラキスペンタフルオロフェニルガレート177gに変更したこと以外、製造例1と同様にして黄色固体93g(収率36%)を得た。H-NMR、C-NMR、HPLCによる分析により、この黄色固体が(C-10)のカチオン構造を有するテトラキスペンタフルオロフェニルガレート塩(CA-17)と化合物(S10-1)および化合物(S10-2)の混合物であり、その比が99.27:0.71:0.02であることを確認した。
[Production Example 17] Synthesis of photoacid generator (PAG-17) In Production Example 1, 40 g of diphenyl sulfoxide is 67 g of 2-phenylsulphenylthiantorene, 36 g of diphenylsulfide is 62 g of 2-phenylthiothiantolen, and potassium hexafluorophosphate. 93 g (yield 36%) of a yellow solid was obtained in the same manner as in Production Example 1 except that 43 g was changed to 177 g of sodium tetrakispentafluorophenyl gallate. Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this yellow solid is a tetrakispentafluorophenyl gallate salt (CA-17) having a cationic structure of (C-10), compound (S10-1), and compound (S10-). It was confirmed that it was a mixture of 2) and its ratio was 99.27: 0.71: 0.02.

〔製造例18〕光酸発生剤(PAG-18)の合成
ジフェニルスルホキシド7.9g、メタンスルホン酸16g、無水酢酸22gに溶解させた。そこへを4-(フェニルチオ)アセトフェノン8.9gをアセトニトリル30mLに溶解させたものを40℃を超えないように滴下し、さらに65℃で3時間反応させた。反応溶液を室温まで冷却し、イオン交換水100mL中に投入し、ジクロロメタン100gで抽出し、水層のpHが中性になるまで水で洗浄した。ジクロロメタン層をロータリーエバポレーターに移して溶媒を留去することにより、褐色固体を得た。これを酢酸エチル、ヘキサンで洗浄を行い、有機溶媒を濃縮することで(C-3)のカチオン構造を有するメタンスルホン酸塩(中間体-1)を得た。構造はH-NMRで確認した。
(中間体-1)5.1gをジクロロメタン60mLに溶かし、等モルのヘキサフルオロリン酸ナトリウム水溶液50gを室温下で混合し、そのまま3時間撹拌し、ジクロロメタン層を分液操作にて水で5回洗浄した後、ロータリーエバポレーターに移して溶媒を留去することにより、黄色固体を得た。さらにジクロロメタン/ヘキサンによる晶析を行い、淡黄色固体4.3gを得た(収率75%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-3)のカチオン構造を有するヘキサフルオロリン酸塩(CA-18)と化合物(S3-1)の混合物であり、その比が99.17:0.83であることを確認した。
[Production Example 18] Synthesis of photoacid generator (PAG-18) Dissolved in 7.9 g of diphenyl sulfoxide, 16 g of methanesulfonic acid, and 22 g of acetic anhydride. A solution prepared by dissolving 8.9 g of 4- (phenylthio) acetophenone in 30 mL of acetonitrile was added dropwise thereto so as not to exceed 40 ° C., and the mixture was further reacted at 65 ° C. for 3 hours. The reaction solution was cooled to room temperature, poured into 100 mL of ion-exchanged water, extracted with 100 g of dichloromethane, and washed with water until the pH of the aqueous layer became neutral. The dichloromethane layer was transferred to a rotary evaporator and the solvent was distilled off to obtain a brown solid. This was washed with ethyl acetate and hexane, and the organic solvent was concentrated to obtain a methanesulfonate (intermediate-1) having a cationic structure of (C-3). The structure was confirmed by 1 H-NMR.
(Intermediate-1) 5.1 g is dissolved in 60 mL of dichloromethane, 50 g of an equimolar sodium hexafluorophosphate aqueous solution is mixed at room temperature, stirred as it is for 3 hours, and the dichloromethane layer is separated 5 times with water. After washing, the mixture was transferred to a rotary evaporator and the solvent was distilled off to obtain a yellow solid. Further, crystallization was carried out with dichloromethane / hexane to obtain 4.3 g of a pale yellow solid (yield 75%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a mixture of hexafluorophosphate (CA-18) having a cationic structure of (C-3) and compound (S3-1). It was confirmed that the ratio was 99.17: 0.83.

〔製造例19〕光酸発生剤(PAG-19)の合成
製造例18において、ヘキサフルオロリン酸ナトリウム水溶液50gをリチウムテトラキスペンタフルオロフェニルボレート水溶液100gに変更したこと以外、製造例18と同様にして淡黄色固体8.2gを得た(収率74%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-3)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-19)と化合物(S3-1)の混合物であり、その比が99.07:0.93であることを確認した。
[Production Example 19] Synthesis of photoacid generator (PAG-19) In Production Example 18, the same procedure as in Production Example 18 except that 50 g of the sodium hexafluorophosphate aqueous solution was changed to 100 g of the lithium tetrakispentafluorophenylborate aqueous solution. 8.2 g of a pale yellow solid was obtained (yield 74%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a mixture of a tetrakispentafluorophenylborate salt (CA-19) having a cationic structure of (C-3) and a compound (S3-1). , The ratio was confirmed to be 99.07: 0.93.

〔製造例20〕光酸発生剤(PAG-20)の合成
製造例18において、ヘキサフルオロリン酸ナトリウム水溶液50gをトリフルオロメタンスルホン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体4.7gを得た(収率81%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-3)のカチオン構造を有するトリフルオロメタンスルホン酸塩(CA-20)と化合物(S3-1)の混合物であり、その比が99.23:0.77であることを確認した。
[Production Example 20] Synthesis of photoacid generator (PAG-20) In Production Example 18, the yield is the same as in Production Example 18 except that 50 g of the sodium hexafluorophosphate aqueous solution is changed to 50 g of the potassium trifluoromethanesulfonate aqueous solution. 4.7 g of a yellow solid was obtained (yield 81%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a mixture of trifluoromethanesulfonate (CA-20) having a cationic structure of (C-3) and compound (S3-1). It was confirmed that the ratio was 99.23: 0.77.

〔製造例21〕光酸発生剤(PAG-21)の合成
製造例18において、ヘキサフルオロリン酸ナトリウム水溶液50gをトリスペンタフルオロエチルトリフルオロリン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体7.4gを得た(収率84%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-3)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-21)と化合物(S3-1)の混合物であり、その比が99.23:0.77であることを確認した。
[Production Example 21] Synthesis of photoacid generator (PAG-21) Similar to Production Example 18 except that 50 g of a sodium hexafluorophosphate aqueous solution was changed to 50 g of a potassium trispentafluoroethyl trifluorophosphate aqueous solution. To obtain 7.4 g of a pale yellow solid (yield 84%). Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this pale yellow solid is a mixture of trispentafluoroethyltrifluorophosphate (CA-21) having a cationic structure of (C-3) and compound (S3-1). It was confirmed that the ratio was 99.23: 0.77.

〔製造例22〕光酸発生剤(PAG-22)の合成
製造例18において、ジフェニルスルホキシド7.9gを(3-ベンゾイルフェニル)フェニルスルホキシド12g、4-(フェニルチオ)アセトフェノン8.9gを(3-ベンゾイルフェニル)フェニルスルフィド11gに変更したこと以外、製造例18と同様にして淡黄色固体6.2gを得た(収率85%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-4)のカチオン構造を有するヘキサフルオロリン酸塩(CA-22)と化合物(S4-1)の混合物であり、その比が98.85:1.15であることを確認した。
[Production Example 22] Synthesis of photoacid generator (PAG-22) In Production Example 18, 7.9 g of diphenyl sulfoxide was added to 12 g of (3-benzoylphenyl) phenyl sulfoxide, and 8.9 g of 4- (phenylthio) acetophenone was added to (3-). 6.2 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that the benzoylphenyl) phenylsulfide was changed to 11 g (yield 85%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a mixture of hexafluorophosphate (CA-22) having a cationic structure of (C-4) and compound (S4-1). It was confirmed that the ratio was 98.85: 1.15.

〔製造例23〕光酸発生剤(PAG-23)の合成
製造例18において、ジフェニルスルホキシド7.9gを(3-ベンゾイルフェニル)フェニルスルホキシド12g、4-(フェニルチオ)アセトフェノン8.9gを(3-ベンゾイルフェニル)フェニルスルフィド11g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリスペンタフルオロエチルトリフルオロリン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体7.4gを得た(収率72%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-4)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-23)と化合物(S4-1)の混合物であり、その比が98.86:1.14であることを確認した。
[Production Example 23] Synthesis of photoacid generator (PAG-23) In Production Example 18, 7.9 g of diphenyl sulfoxide was added to 12 g of (3-benzoylphenyl) phenyl sulfoxide, and 8.9 g of 4- (phenylthio) acetophenone was added to (3-). 7.4 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that 11 g of benzoylphenyl) phenylsulfide and 50 g of sodium hexafluorophosphate aqueous solution were changed to 50 g of trispentafluoroethyltrifluorophosphate potassium aqueous solution (yield). 72%). Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this pale yellow solid is a mixture of trispentafluoroethyltrifluorophosphate (CA-23) having a cationic structure of (C-4) and compound (S4-1). It was confirmed that the ratio was 98.86: 1.14.

〔製造例24〕光酸発生剤(PAG-24)の合成
製造例18において、ジフェニルスルホキシド7.9gを(3-ベンゾイルフェニル)フェニルスルホキシド12g、4-(フェニルチオ)アセトフェノン8.9gを(3-ベンゾイルフェニル)フェニルスルフィド11g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリフルオロメタンスルホン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体5.1gを得た(収率70%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-4)のカチオン構造を有するトリフルオロメタンスルホン酸塩(CA-24)と化合物(S4-1)の混合物であり、その比が98.92:1.08であることを確認した。
[Production Example 24] Synthesis of photoacid generator (PAG-24) In Production Example 18, 7.9 g of diphenyl sulfoxide was added to 12 g of (3-benzoylphenyl) phenyl sulfoxide, and 8.9 g of 4- (phenylthio) acetophenone was added to (3-). Benzoylphenyl) 5.1 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that 11 g of phenyl sulfide and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 50 g of an aqueous solution of potassium trifluoromethanesulfonate (yield 70%). .. By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a mixture of trifluoromethanesulfonate (CA-24) having a cationic structure of (C-4) and compound (S4-1). It was confirmed that the ratio was 98.92: 1.08.

〔製造例25〕光酸発生剤(PAG-25)の合成
製造例18において、ジフェニルスルホキシド7.9gを4-[(フェニル)スルフィニル]ビフェニル11g、4-(フェニルチオ)アセトフェノン8.9gを4-(フェニルチオ)ビフェニル10gに変更したこと以外、製造例18と同様にして淡黄色固体5.3gを得た(収率79%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-5)のカチオン構造を有するヘキサフルオロリン酸塩(CA-25)と化合物(S5-1)および(S5-2)の混合物であり、その比が99.44:0.55:0.01であることを確認した。
[Production Example 25] Synthesis of photoacid generator (PAG-25) In Production Example 18, 7.9 g of diphenylsulfoxide is 4-[(phenyl) sulfinyl] biphenyl 11 g, and 4- (phenylthio) acetophenone 8.9 g is 4-. (Phenylthio) 5.3 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that it was changed to 10 g of (phenylthio) biphenyl (yield 79%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a hexafluorophosphate (CA-25) having a cationic structure of (C-5) and the compounds (S5-1) and (S5-2). ), And its ratio was confirmed to be 99.44: 0.55: 0.01.

〔製造例26〕光酸発生剤(PAG-26)の合成
製造例18において、ジフェニルスルホキシド7.9gを4-[(フェニル)スルフィニル]ビフェニル11g、4-(フェニルチオ)アセトフェノン8.9gを4-(フェニルチオ)ビフェニル10g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリスペンタフルオロエチルトリフルオロリン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体7.5gを得た(収率77%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-5)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-26)と化合物(S5-1)および(S5-2)の混合物であり、その比が99.51:0.47:0.02であることを確認した。
[Production Example 26] Synthesis of photoacid generator (PAG-26) In Production Example 18, 7.9 g of diphenylsulfoxide is 4-[(phenyl) sulfinyl] biphenyl 11 g, and 4- (phenylthio) acetophenone 8.9 g is 4-. 7.5 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that 10 g of (phenylthio) biphenyl and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 50 g of an aqueous solution of potassium trispentafluoroethyltrifluorophosphate (yield 77). %). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid has a cation structure of (C-5), trispentafluoroethyltrifluorophosphate (CA-26) and compound (S5-1) and ( It was confirmed that it was a mixture of S5-2) and its ratio was 99.51: 0.47: 0.02.

〔製造例27〕光酸発生剤(PAG-27)の合成
製造例18において、ジフェニルスルホキシド7.9gを4-[(フェニル)スルフィニル]ビフェニル11g、4-(フェニルチオ)アセトフェノン8.9gを4-(フェニルチオ)ビフェニル10g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリフルオロメタンスルホン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体5.5gを得た(収率82%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-5)のカチオン構造を有するトリフルオロメタンスルホン酸塩(CA-27)と化合物(S5-1)および(S5-2)の混合物であり、その比が99.24:0.75:0.01であることを確認した。
[Production Example 27] Synthesis of photoacid generator (PAG-27) In Production Example 18, 7.9 g of diphenylsulfoxide was added to 4- [(phenyl) sulfinyl] biphenyl (11 g), and 4- (phenylthio) acetophenone was added to 8.9 g. 5.5 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that 10 g of (phenylthio) biphenyl and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 50 g of an aqueous solution of potassium trifluoromethanesulfonate (yield 82%). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid is a trifluoromethanesulfonate (CA-27) having a cationic structure of (C-5) and compounds (S5-1) and (S5-2). ), And its ratio was confirmed to be 99.24: 0.75: 0.01.

〔製造例28〕光酸発生剤(PAG-28)の合成
製造例18において、ジフェニルスルホキシド7.9gを3-[(フェニル)スルフィニル]ビフェニル11g、4-(フェニルチオ)アセトフェノン8.9gを3-(フェニルチオ)ビフェニル10gに変更したこと以外、製造例18と同様にして淡黄色固体5.4gを得た(収率80%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-6)のカチオン構造を有するヘキサフルオロリン酸塩(CA-28)と化合物(S6-1)および(S6-2)の混合物であり、その比が98.89:1.07:0.04であることを確認した。
[Production Example 28] Synthesis of photoacid generator (PAG-28) In Production Example 18, 7.9 g of diphenyl sulfoxide is 3-[(phenyl) sulfinyl] biphenyl 11 g, and 4- (phenylthio) acetophenone 8.9 g is 3-. (Phenylthio) 5.4 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that it was changed to 10 g of (phenylthio) biphenyl (yield 80%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a hexafluorophosphate (CA-28) having a cationic structure of (C-6) and the compounds (S6-1) and (S6-2). ), And its ratio was confirmed to be 98.89: 1.07: 0.04.

〔製造例29〕光酸発生剤(PAG-29)の合成
製造例18において、ジフェニルスルホキシド7.9gを3-[(フェニル)スルフィニル]ビフェニル11g、4-(フェニルチオ)アセトフェノン8.9gを3-(フェニルチオ)ビフェニル12g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリスペンタフルオロエチルトリフルオロリン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体7.1gを得た(収率73%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-6)のカチオン構造を有するヘトリスペンタフルオロエチルトリフルオロリン酸塩(CA-29)と化合物(S6-1)および(S6-2)の混合物であり、その比が98.88:1.07:0.05であることを確認した。
[Production Example 29] Synthesis of photoacid generator (PAG-29) In Production Example 18, 7.9 g of diphenylsulfoxide is 3-[(phenyl) sulfinyl] biphenyl 11 g, and 4- (phenylthio) acetophenone 8.9 g is 3-. 7.1 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that 12 g of (phenylthio) biphenyl and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 50 g of an aqueous solution of potassium trispentafluoroethyltrifluorophosphate (yield 73). %). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid has a cation structure of (C-6), hetrispentafluoroethyltrifluorophosphate (CA-29) and compound (S6-1) and It was confirmed that it was a mixture of (S6-2) and its ratio was 98.88: 1.07: 0.05.

〔製造例30〕光酸発生剤(PAG-30)の合成
製造例18において、ジフェニルスルホキシド7.9gを3-[(フェニル)スルフィニル]ビフェニル11g、4-(フェニルチオ)アセトフェノン8.9gを3-(フェニルチオ)ビフェニル12g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリフルオロメタンスルホン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体5.3gを得た(収率79%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-6)のカチオン構造を有するトリフルオロメタンスルホン酸塩(CA-30)と化合物(S6-1)および(S6-2)の混合物であり、その比が98.97:0.99:0.04であることを確認した。
[Production Example 30] Synthesis of photoacid generator (PAG-30) In Production Example 18, 7.9 g of diphenylsulfoxide was added to 3-[(phenyl) sulfinyl] biphenyl to 11 g, and 4- (phenylthio) acetophenone was added to 8.9 g. 5.3 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that 12 g of (phenylthio) biphenyl and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 50 g of an aqueous solution of potassium trifluoromethanesulfonate (yield 79%). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid is a trifluoromethanesulfonate (CA-30) having a cationic structure of (C-6) and compounds (S6-1) and (S6-2). ), And its ratio was confirmed to be 98.97: 0.99: 0.04.

〔製造例31〕光酸発生剤(PAG-31)の合成
製造例18において、ジフェニルスルホキシド7.9gを4-[(2-メトキシフェニル)スルフィニル]ビフェニル12g、4-(フェニルチオ)アセトフェノン8.9gを4-(2-メトキシフェニルチオ)ビフェニル11gに変更したこと以外、製造例18と同様にして淡黄色固体6.0gを得た(収率82%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-7)のカチオン構造を有するヘキサフルオロリン酸塩(CA-31)と化合物(S7-1)および(S7-2)の混合物であり、その比が99.25:0.52:0.23であることを確認した。 
[Production Example 31] Synthesis of photoacid generator (PAG-31) In Production Example 18, 7.9 g of diphenyl sulfoxide was added to 4- [(2-methoxyphenyl) sulfinyl] biphenyl 12 g, 4- (phenylthio) acetophenone 8.9 g. Was changed to 11 g of 4- (2-methoxyphenylthio) biphenyl, and 6.0 g of a pale yellow solid was obtained in the same manner as in Production Example 18 (yield 82%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a hexafluorophosphate (CA-31) having a cationic structure of (C-7) and the compounds (S7-1) and (S7-2). ), And its ratio was confirmed to be 99.25: 0.52: 0.23.

〔製造例32〕光酸発生剤(PAG-32)の合成
製造例18において、ジフェニルスルホキシド7.9gを4-[(2-メトキシフェニル)スルフィニル]ビフェニル12g、4-(フェニルチオ)アセトフェノン8.9gを4-(2-メトキシフェニルチオ)ビフェニル11g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリフルオロメタンスルホン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体6.0gを得た(収率82%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-7)のカチオン構造を有するトリフルオロメタンスルホン酸塩(CA-32)と化合物(S7-1)および(S7-2)の混合物であり、その比が99.21:0.56:0.23であることを確認した。
[Production Example 32] Synthesis of photoacid generator (PAG-32) In Production Example 18, 7.9 g of diphenyl sulfoxide was added to 4- [(2-methoxyphenyl) sulfinyl] biphenyl 12 g, 4- (phenylthio) acetophenone 8.9 g. In the same manner as in Production Example 18, 6.0 g of a pale yellow solid was obtained, except that 11 g of 4- (2-methoxyphenylthio) biphenyl and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 50 g of an aqueous solution of potassium trifluoromethanesulfonate. (Yield 82%). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid is a trifluoromethanesulfonate (CA-32) having a cationic structure of (C-7) and compounds (S7-1) and (S7-2). ), And its ratio was confirmed to be 99.21: 0.56: 0.23.

〔製造例33〕光酸発生剤(PAG-33)の合成
製造例18において、ジフェニルスルホキシド7.9gを4-[(2-メトキシフェニル)スルフィニル]ビフェニル12g、4-(フェニルチオ)アセトフェノン8.9gを4-(2-メトキシフェニルチオ)ビフェニル11g、ヘキサフルオロリン酸ナトリウム水溶液50gをリチウムテトラキスペンタフルオロフェニルボレート水溶液100gに変更したこと以外、製造例18と同様にして淡黄色固体8.3gを得た(収率66%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-7)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-33)と化合物(S7-1)および(S7-2)の混合物であり、その比が99.33:0.34:0.33であることを確認した。
[Production Example 33] Synthesis of photoacid generator (PAG-33) In Production Example 18, 7.9 g of diphenylsulfoxide was added to 4-[(2-methoxyphenyl) sulfinyl] biphenyl 12 g, 4- (phenylthio) acetophenone 8.9 g. To obtain 8.3 g of a pale yellow solid in the same manner as in Production Example 18, except that 11 g of 4- (2-methoxyphenylthio) biphenyl and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 100 g of an aqueous solution of lithium tetrakispentafluorophenylborate. (Yield 66%). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-33) having a cationic structure of (C-7) and the compounds (S7-1) and (S7-). It was confirmed that it was a mixture of 2) and its ratio was 99.33: 0.34: 0.33.

〔製造例34〕光酸発生剤(PAG-34)の合成
製造例18において、ジフェニルスルホキシド7.9gを(4-フェノキシフェニル)フェニルスルホキシド12g、4-(フェニルチオ)アセトフェノン8.9gを(4-フェノキシフェニル)フェニルスルフィド11gに変更したこと以外、製造例18と同様にして淡黄色固体5.9gを得た(収率84%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-11)のカチオン構造を有するトヘキサフルオロリン酸塩(CA-34)と化合物(S11-1)および(S11-2)の混合物であり、その比が99.62:0.34:0.04であることを確認した。
[Production Example 34] Synthesis of photoacid generator (PAG-34) In Production Example 18, 7.9 g of diphenyl sulfoxide, 12 g of (4-phenyloxyphenyl) phenyl sulfoxide, and 8.9 g of 4- (phenylthio) acetophenone were added (4-). Phenoxyphenyl) 5.9 g of a pale yellow solid was obtained in the same manner as in Production Example 18 except that the phenyl sulfide was changed to 11 g (yield 84%). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid is a tohexafluorophosphate (CA-34) having a cationic structure of (C-11) and a compound (S11-1) and (S11-). It was confirmed that it was a mixture of 2) and its ratio was 99.62: 0.34: 0.04.

〔製造例35〕光酸発生剤(PAG-35)の合成
製造例18において、ジフェニルスルホキシド7.9gを(4-フェノキシフェニル)フェニルスルホキシド12g、4-(フェニルチオ)アセトフェノン8.9gを(4-フェノキシフェニル)フェニルスルフィド11g、ヘキサフルオロリン酸ナトリウム水溶液50gをトリフルオロメタンスルホン酸カリウム水溶液50gに変更したこと以外、製造例18と同様にして淡黄色固体6.0gを得た(収率85%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-11)のカチオン構造を有するトリフルオロメタンスルホン酸塩(CA-35)と化合物(S11-1)および(S11-2)の混合物であり、その比が99.67:0.27:0.06であることを確認した。
[Production Example 35] Synthesis of photoacid generator (PAG-35) In Production Example 18, 7.9 g of diphenyl sulfoxide was added to 12 g of (4-phenyloxyphenyl) phenyl sulfoxide, and 8.9 g of 4- (phenylthio) acetophenone was added to (4-). In the same manner as in Production Example 18, 6.0 g of a pale yellow solid was obtained (yield 85%), except that 11 g of phenyl sulfide and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 50 g of an aqueous solution of potassium trifluoromethanesulfonate. .. By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid is a trifluoromethanesulfonate (CA-35) having a cationic structure of (C-11) and compounds (S11-1) and (S11-2). ), And its ratio was confirmed to be 99.67: 0.27: 0.06.

〔製造例36〕光酸発生剤(PAG-36)の合成
製造例18において、ジフェニルスルホキシド7.9gを(4-フェノキシフェニル)フェニルスルホキシド12g、4-(フェニルチオ)アセトフェノン8.9gを(4-フェノキシフェニル)フェニルスルフィド11g、ヘキサフルオロリン酸ナトリウム水溶液50gをリチウムテトラキスペンタフルオロフェニルボレート水溶液100gに変更したこと以外、製造例18と同様にして淡黄色固体8.2gを得た(収率66%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-11)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-36)と化合物(S11-1)および(S11-2)の混合物であり、その比が99.68:0.25:0.07であることを確認した。
[Production Example 36] Synthesis of photoacid generator (PAG-36) In Production Example 18, 7.9 g of diphenyl sulfoxide was added to 12 g of (4-phenyloxyphenyl) phenyl sulfoxide, and 8.9 g of 4- (phenylthio) acetophenone was added to (4-). A pale yellow solid of 8.2 g was obtained in the same manner as in Production Example 18 except that 11 g of phenylsulfide (phenoxyphenyl) and 50 g of an aqueous sodium hexafluorophosphate solution were changed to 100 g of an aqueous solution of lithium tetrakispentafluorophenylborate (yield 66%). ). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-36) having a cationic structure of (C-11) and the compounds (S11-1) and (S11-). It was confirmed that it was a mixture of 2) and its ratio was 99.68: 0.25: 0.07.

〔製造例37〕光酸発生剤(PAG-37)の合成
ジフェニルスルホキシド60.6gを硫酸200gに溶解させ、氷浴にて0℃に冷却した。そこへジフェニルスルフィド18.6gをアセトニトリル30mLに溶解させたものを10℃以下で滴下した。反応溶液を氷水300g中に投入し,そこへヘキサフルオロリン酸カリウム41gを投入した。3時間攪拌後ジクロロメタン600部で抽出し,水層のpHが中性になるまで水で洗浄した。ジクロロメタン層をロータリーエバポレーターに移して,溶媒を留去し,淡黄色固状の生成物を得た。これをメタノール100部にて2回繰り返し晶析を行い、白色固体57.6g(収率68%)を得た。H-NMR、C-NMR、HPLCによる分析により、この白色固体が(C-12)のカチオン構造を有するヘキサフルオロリン酸塩(CA-37)と化合物(S12-1)の混合物であり、その比が99.54:0.46であることを確認した。
[Production Example 37] Synthesis of photoacid generator (PAG-37) 60.6 g of diphenyl sulfoxide was dissolved in 200 g of sulfuric acid and cooled to 0 ° C. in an ice bath. A solution of 18.6 g of diphenyl sulfide in 30 mL of acetonitrile was added dropwise thereto at 10 ° C. or lower. The reaction solution was put into 300 g of ice water, and 41 g of potassium hexafluorophosphate was put into it. After stirring for 3 hours, the mixture was extracted with 600 parts of dichloromethane and washed with water until the pH of the aqueous layer became neutral. The dichloromethane layer was transferred to a rotary evaporator and the solvent was distilled off to obtain a pale yellow solid product. This was repeatedly crystallized twice with 100 parts of methanol to obtain 57.6 g (yield 68%) of a white solid. Analysis by 1 H-NMR, C-NMR, and HPLC revealed that this white solid is a mixture of hexafluorophosphate (CA-37) having a cationic structure of (C-12) and compound (S12-1). It was confirmed that the ratio was 99.54: 0.46.

〔製造例38〕光酸発生剤(PAG-38)の合成
製造例37において、ヘキサフルオロリン酸カリウム41gをリチウムテトラキスペンタフルオロフェニルボレート151gに変更したこと以外、製造例37と同様にして白色固体105gを得た(収率55%)。H-NMR、C-NMR、HPLCによる分析により、この白色固体が(C-12)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-38)と化合物(S12-1)の混合物であり、その比が99.65:0.35であることを確認した。
[Production Example 38] Synthesis of photoacid generator (PAG-38) A white solid in the same manner as in Production Example 37, except that 41 g of potassium hexafluorophosphate was changed to 151 g of lithium tetrakispentafluorophenylborate in Production Example 37. 105 g was obtained (yield 55%). By analysis by 1 H-NMR, C-NMR, and HPLC, this white solid is a mixture of a tetrakispentafluorophenylborate salt (CA-38) having a cationic structure of (C-12) and a compound (S12-1). It was confirmed that the ratio was 99.65: 0.35.

〔製造例39〕光酸発生剤(PAG-39)の合成
製造例37において、ヘキサフルオロリン酸カリウム41gをナトリウムテトラキスペンタフルオロフェニルガレート167gに変更したこと以外、製造例37と同様にして白色固体83gを得た(収率57%)。H-NMR、C-NMR、HPLCによる分析により、この白色固体が(C-12)のカチオン構造を有するテトラキステトラキスペンタフルオロフェニルガレート塩(CA-39)と化合物(S12-1)の混合物であり、その比が99.22:0.78であることを確認した。
[Production Example 39] Synthesis of photoacid generator (PAG-39) A white solid in the same manner as in Production Example 37, except that 41 g of potassium hexafluorophosphate was changed to 167 g of sodium tetrakispentafluorophenyl gallate in Production Example 37. 83 g was obtained (yield 57%). By analysis by 1 H-NMR, C-NMR, and HPLC, this white solid is a mixture of tetrakistetrakispentafluorophenyl gallate salt (CA-39) having a cationic structure of (C-12) and compound (S12-1). , The ratio was confirmed to be 99.22: 0.78.

〔製造例40〕光酸発生剤(PAG-40)の合成
製造例37において、ジフェニルスルホキシド60.6gをジ(4-メトキシフェニル)スルホキシド78.7gに変更したこと以外、製造例37と同様にして淡黄色固体56gを得た(収率55%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-13)のカチオン構造を有するヘキサフルオロリン酸塩(CA-40)と化合物(S13-1)および(S13-2)の混合物であり、その比が98.99:0.95:0.06であることを確認した。
[Production Example 40] Synthesis of photoacid generator (PAG-40) In Production Example 37, the same procedure as in Production Example 37 except that 60.6 g of diphenyl sulfoxide was changed to 78.7 g of di (4-methoxyphenyl) sulfoxide. Obtained 56 g of a pale yellow solid (yield 55%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a hexafluorophosphate (CA-40) having a cationic structure of (C-13) and a compound (S13-1) and (S13-2). ), And its ratio was confirmed to be 98.9: 0.95: 0.06.

〔製造例41〕光酸発生剤(PAG-41)の合成
製造例37において、ジフェニルスルホキシド60.6gをジ(4-メトキシフェニル)スルホキシド78.7g、ヘキサフルオロリン酸カリウム41gをリチウムテトラキスペンタフルオロフェニルボレート151gに変更したこと以外、製造例37と同様にして淡黄色固体122gを得た(収率60%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-13)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-41)と化合物(S13-1)および(S13-2)の混合物であり、その比が98.98:0.95:0.07であることを確認した。
[Production Example 41] Synthesis of photoacid generator (PAG-41) In Production Example 37, 60.6 g of diphenyl sulfoxide is 78.7 g of di (4-methoxyphenyl) sulfoxide, and 41 g of potassium hexafluorophosphate is lithium tetrakispentafluoro. 122 g of a pale yellow solid was obtained in the same manner as in Production Example 37 except that the phenylborate was changed to 151 g (yield 60%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-41) having a cationic structure of (C-13) and the compounds (S13-1) and (S13-). It was confirmed that it was a mixture of 2) and its ratio was 98.98: 0.95: 0.07.

〔製造例42〕光酸発生剤(PAG-42)の合成
製造例37において、ジフェニルスルホキシド60.6gをジ(4-メトキシフェニル)スルホキシド78.7g、ヘキサフルオロリン酸カリウム41gをトリスペンタフルオロエチルトリフルオロリン酸カリウム107gに変更したこと以外、製造例37と同様にして淡黄色固体92gを得た(収率59%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-13)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-42)と化合物(S13-1)および(S13-2)の混合物であり、その比が98.95:0.99:0.06であることを確認した。
[Production Example 42] Synthesis of photoacid generator (PAG-42) In Production Example 37, 60.6 g of diphenyl sulfoxide is 78.7 g of di (4-methoxyphenyl) sulfoxide, and 41 g of potassium hexafluorophosphate is trispentafluoroethyl. 92 g of a pale yellow solid was obtained in the same manner as in Production Example 37, except that the content was changed to 107 g of potassium trifluorophosphate (yield 59%). By analysis by 1 H-NMR, C-NMR, HPLC, this pale yellow solid has a cation structure of (C-13), trispentafluoroethyltrifluorophosphate (CA-42) and compound (S13-1) and ( It was confirmed that it was a mixture of S13-2) and its ratio was 98.95: 0.99: 0.06.

〔製造例43〕光酸発生剤(PAG-43)の合成
製造例37において、ジフェニルスルホキシド60.6gを4-[(フェニル)スルフィニル]ビフェニル83.5、ジフェニルスルフィド18.6gを4-(フェニルチオ)ビフェニル26.2gに変更したこと以外、製造例37と同様にして淡黄色固体67gを得た(収率62%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-14)のカチオン構造を有するヘキサフルオロリン酸塩(CA-43)と化合物(S14-1)~(S14-3)の混合物であり、その比が99.01:0.95:0.03:0.01であることを確認した。
[Production Example 43] Synthesis of photoacid generator (PAG-43) In Production Example 37, 60.6 g of diphenyl sulfoxide was 4-[(phenyl) sulfinyl] biphenyl 83.5, and 18.6 g of diphenyl sulfide was 4- (phenylthio). ) 67 g of a pale yellow solid was obtained in the same manner as in Production Example 37 except that it was changed to 26.2 g of biphenyl (yield 62%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid contains hexafluorophosphate (CA-43) having a cationic structure of (C-14) and compounds (S14-1) to (S14-3). ), And its ratio was confirmed to be 99.01: 0.95: 0.03: 0.01.

〔製造例44〕光酸発生剤(PAG-44)の合成
製造例37において、ジフェニルスルホキシド60.6gを4-[(フェニル)スルフィニル]ビフェニル83.5、ジフェニルスルフィド18.6gを4-(フェニルチオ)ビフェニル26.2g、ヘキサフルオロリン酸カリウム41gをトリフルオロメタンスルホン酸ナトリウム38gに変更したこと以外、製造例37と同様にして淡黄色固体64gを得た(収率59%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-14)のカチオン構造を有するトリフルオロメタンスルホン酸塩(CA-44)と化合物(S14-1)~(S14-3)の混合物であり、その比が99.03:0.95:0.01:0.01であることを確認した。
[Production Example 44] Synthesis of photoacid generator (PAG-44) In Production Example 37, 60.6 g of diphenyl sulfoxide was 4-[(phenyl) sulfinyl] biphenyl 83.5, and 18.6 g of diphenyl sulfide was 4- (phenylthio). ) Biphenyl 26.2 g and potassium hexafluorophosphate 41 g were changed to 38 g of sodium trifluoromethanesulfonate, and 64 g of a pale yellow solid was obtained in the same manner as in Production Example 37 (yield 59%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid contains trifluoromethanesulfonate (CA-44) having a cationic structure of (C-14) and compounds (S14-1) to (S14-3). ), And its ratio was confirmed to be 99.03: 0.95: 0.01: 0.01.

〔製造例45〕光酸発生剤(PAG-45)の合成
製造例37において、ジフェニルスルホキシド60.6gを4-[(フェニル)スルフィニル]ビフェニル83.5、ジフェニルスルフィド18.6gを4-(フェニルチオ)ビフェニル26.2g、ヘキサフルオロリン酸カリウム41gをトリスペンタフルオロエチルトリフルオロリン酸カリウム107gに変更したこと以外、製造例37と同様にして淡黄色固体102gを得た(収率61%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-14)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-45)と化合物(S14-1)~(S14-3)の混合物であり、その比が99.11:0.86:0.02:0.01であることを確認した。
[Production Example 45] Synthesis of photoacid generator (PAG-45) In Production Example 37, 60.6 g of diphenyl sulfoxide was 4-[(phenyl) sulfinyl] biphenyl 83.5, and 18.6 g of diphenyl sulfide was 4- (phenylthio). ) 102 g of a pale yellow solid was obtained in the same manner as in Production Example 37, except that 26.2 g of biphenyl and 41 g of potassium hexafluorophosphate were changed to 107 g of potassium trispentafluoroethyltrifluorophosphate (yield 61%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid contains trispentafluoroethyltrifluorophosphate (CA-45) having a cationic structure of (C-14) and compounds (S14-1) to (S14-1). It was confirmed that it was a mixture of S14-3) and its ratio was 99.11: 0.86: 0.02: 0.01.

〔製造例46〕光酸発生剤(PAG-46)の合成
製造例37において、ジフェニルスルホキシド60.6gを(4-フェノキシフェニル)フェニルスルホキシド88.3、ジフェニルスルフィド18.6gを(4-フェノキシフェニル)フェニルスルフィド27.8gに変更したこと以外、製造例37と同様にして淡黄色固体61gを得た(収率54%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-15)のカチオン構造を有するヘキサフルオロリン酸塩(CA-46)と化合物(S15-1)~(S15-3)の混合物であり、その比が99.29:0.67:0.02:0.02であることを確認した。
[Production Example 46] Synthesis of photoacid generator (PAG-46) In Production Example 37, 60.6 g of diphenyl sulfoxide was added to (4-phenoxyphenyl) phenyl sulfoxide 88.3, and 18.6 g of diphenyl sulfide was added to (4-phenoxyphenyl). ) A pale yellow solid (61 g) was obtained in the same manner as in Production Example 37 except that the phenyl sulfide was changed to 27.8 g (yield 54%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid contains hexafluorophosphate (CA-46) having a cationic structure of (C-15) and compounds (S15-1) to (S15-3). ), And its ratio was confirmed to be 99.29: 0.67: 0.02: 0.02.

〔製造例47〕光酸発生剤(PAG-47)の合成
製造例37において、ジフェニルスルホキシド60.6gを(4-フェノキシフェニル)フェニルスルホキシド88.3、ジフェニルスルフィド18.6gを(4-フェノキシフェニル)フェニルスルフィド27.8g、ヘキサフルオロリン酸カリウム41gをリチウムテトラキスペンタフルオロフェニルボレート151gに変更したこと以外、製造例37と同様にして淡黄色固体130gを得た(収率59%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-15)のカチオン構造を有するテトラキスペンタフルオロフェニルボレート塩(CA-47)と化合物(S15-1)~(S15-3)の混合物であり、その比が99.18:0.76:0.04:0.02であることを確認した。
[Production Example 47] Synthesis of photoacid generator (PAG-47) In Production Example 37, 60.6 g of diphenyl sulfoxide was added to (4-phenoxyphenyl) phenyl sulfoxide 88.3, and 18.6 g of diphenyl sulfide was added to (4-phenoxyphenyl). ) A pale yellow solid 130 g was obtained in the same manner as in Production Example 37 (yield 59%) except that 27.8 g of phenyl sulfide and 41 g of potassium hexafluorophosphate were changed to 151 g of lithium tetrakispentafluorophenyl borate. By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid is a tetrakispentafluorophenylborate salt (CA-47) having a cationic structure of (C-15) and compounds (S15-1) to (S15-). It was confirmed that it was a mixture of 3) and its ratio was 99.18: 0.76: 0.04: 0.02.

〔製造例48〕光酸発生剤(PAG-48)の合成
製造例37において、ジフェニルスルホキシド60.6gを(4-フェノキシフェニル)フェニルスルホキシド88.3、ジフェニルスルフィド18.6gを(4-フェノキシフェニル)フェニルスルフィド27.8g、ヘキサフルオロリン酸カリウム41gをトリスペンタフルオロエチルトリフルオロリン酸カリウム107gに変更したこと以外、製造例37と同様にして淡黄色固体119gを得た(収率69%)。H-NMR、C-NMR、HPLCによる分析により、この淡黄色固体が(C-15)のカチオン構造を有するトリスペンタフルオロエチルトリフルオロリン酸塩(CA-48)と化合物(S15-1)~(S15-3)の混合物であり、その比が99.16:0.80:0.03:0.01であることを確認した。
[Production Example 48] Synthesis of photoacid generator (PAG-48) In Production Example 37, 60.6 g of diphenyl sulfoxide was added to (4-phenoxyphenyl) phenyl sulfoxide 88.3, and 18.6 g of diphenyl sulfide was added to (4-phenoxyphenyl). ) 119 g of a pale yellow solid was obtained in the same manner as in Production Example 37, except that 27.8 g of phenylsulfide and 41 g of potassium hexafluorophosphate were changed to 107 g of potassium trispentafluoroethyltrifluorophosphate (yield 69%). By analysis by 1 H-NMR, C-NMR, and HPLC, this pale yellow solid contains trispentafluoroethyltrifluorophosphate (CA-48) having a cationic structure of (C-15) and compounds (S15-1) to (S15-1). It was confirmed that it was a mixture of S15-3) and its ratio was 99.16: 0.80: 0.03: 0.01.

〔参考製造例1〕(PAG H-1~H-15)
製造例1で得られた白色固体をジクロロメタン/メタノールで繰り返し再結晶を行い、実質的にカチオンC-1のみからなるヘキサフルオロリン酸塩(PAG H-1)を得た(化合物(S-1)はHPLCにて検出限界以下(0.005%以下))。同様に、PAG H-2~H-15についてそれぞれ製造例6、9、12、15、18、22、25、28、31、34、40、43、46で得られた固体を再結晶により精製を行った。組成についてはPAG H-1~H-8について表1に、PAG H-9~H15について表3に記載のとおりである。
[Reference Manufacturing Example 1] (PAG H-1 to H-15)
The white solid obtained in Production Example 1 was repeatedly recrystallized from dichloromethane / methanol to obtain a hexafluorophosphate (PAG H-1) consisting substantially only of cation C-1 (compound (S-1). ) Is below the detection limit by HPLC (0.005% or less)). Similarly, the solids obtained in Production Examples 6, 9, 12, 15, 18, 22, 25, 28, 31, 34, 40, 43, and 46 for PAG H-2 to H-15, respectively, are purified by recrystallization. Was done. The composition is as shown in Table 1 for PAG H-1 to H-8 and in Table 3 for PAG H-9 to H15.

〔参考製造例2〕(PAG-49、PAG H-16)
製造例1において、ジクロロメタン/ヘキサンによる晶析ろ液を集めこれをエバポレーターにて濃縮し、得られた油状物をメタノール、ヘキサンで洗浄し淡黄色固体を得た。この固体がH-NMR、HPLCにて式(2)で表される化合物(S1-1)であることが分かった。これを用いて参考製造例1で得られたPAG H-1に対し適量添加することにより、PAG-49およびPAG H-16を得た。それぞれHPLCにて組成分析を行った。組成については表1に記載のとおりである。
[Reference Manufacturing Example 2] (PAG-49, PAG H-16)
In Production Example 1, a crystallization filtrate with dichloromethane / hexane was collected, concentrated with an evaporator, and the obtained oil was washed with methanol and hexane to obtain a pale yellow solid. It was found by 1 H-NMR and HPLC that this solid was a compound (S1-1) represented by the formula (2). Using this, PAG-49 and PAG H-16 were obtained by adding an appropriate amount to PAG H-1 obtained in Reference Production Example 1. The composition of each was analyzed by HPLC. The composition is as shown in Table 1.

〔参考製造例3〕(PAG-50~56、PAG H-17~H23)
参考製造例2と同様にして、PAG-50~56、PAG H-17~23についてそれぞれ製造例6、9、12、15、37、40、46において晶析ろ液より回収した固体あるいは油状物を精製することで得られた式(2)で表される化合物(S2、S8、S9、S10、S12、S13、S15)を、対応する参考製造例1で得られたPAG H-2~H-8に対し適量添加することにより、PAG-42~47およびPAG H-14~18を得た。それぞれHPLCにて組成分析を行った。組成については表1に記載のとおりである。
[Reference Manufacturing Example 3] (PAG-50 to 56, PAG H-17 to H23)
Reference In the same manner as in Production Example 2, the solids or oils recovered from the crystallization filtrate in Production Examples 6, 9, 12, 15, 37, 40 and 46 for PAG-50 to 56 and PAG H-17 to 23, respectively. The compounds represented by the formula (S2, S8, S9, S10, S12, S13, S15) obtained by purifying the above were used as PAG H-2 to H obtained in the corresponding Reference Production Example 1. By adding an appropriate amount to -8, PAG-42 to 47 and PAG H-14 to 18 were obtained. The composition of each was analyzed by HPLC. The composition is as shown in Table 1.

〔参考製造例4〕(PAG-57~63、PAG H-24~H30)
参考製造例2と同様にして、PAG-57~63、PAG H-24~30についてそれぞれ製造例18、22、25、28、31、34,43において晶析ろ液より回収した固体あるいは油状物を精製することで得られた式(2)で表される化合物(S3、S4、S5、S6、S7、S11、S14)を、対応する参考製造例1で得られたPAG H-9~H-15に対し適量添加することにより、PAG-57~63およびPAG H-24~30を得た。それぞれHPLCにて組成分析を行った。組成については表3に記載のとおりである。
[Reference Manufacturing Example 4] (PAG-57 to 63, PAG H-24 to H30)
Reference In the same manner as in Production Example 2, the solids or oils recovered from the crystallization filtrate in Production Examples 18, 22, 25, 28, 31, 34, and 43 for PAG-57 to 63 and PAG H-24 to 30, respectively. The compounds represented by the formula (S3, S4, S5, S6, S7, S11, S14) obtained by purifying the above were used as PAG H-9 to H obtained in the corresponding Reference Production Example 1. By adding an appropriate amount to -15, PAG-57 to 63 and PAG H-24 to 30 were obtained. The composition of each was analyzed by HPLC. The composition is as shown in Table 3.

〔参考製造例5〕(PAG H-31~H36)
比較のため式(2)で表される化合物(S)の代わりにジフェニルスルフィドを化合物(S’-1)として参考製造例1で得られたPAG H-1に対し適量添加し、PAG H-31~H-33を得た。それぞれHPLCにて組成分析を行い、組成について表1に記載した。同様に参考製造例1で得られたPAG H-6に対し化合物(S’-2)として3-フェニルチオビフェニルを適量添加し、PAG H-34~H-36を得た。それぞれHPLCにて組成分析を行い、組成について表3に記載した。
[Reference Manufacturing Example 5] (PAG H-31 to H36)
For comparison, diphenyl sulfide was added as compound (S'-1) instead of compound (S) represented by the formula (2) to PAG H-1 obtained in Reference Production Example 1 in an appropriate amount, and PAG H- 31-H-33 were obtained. The composition of each was analyzed by HPLC, and the composition is shown in Table 1. Similarly, an appropriate amount of 3-phenylthiobiphenyl as a compound (S'-2) was added to PAG H-6 obtained in Reference Production Example 1 to obtain PAG H-34 to H-36. The composition of each was analyzed by HPLC, and the composition is shown in Table 3.

<光硬化性組成物の調製とその評価>
上記の光酸発生剤を、あらかじめプロピレンカーボネート(溶媒-1)に50重量%になるよう溶解させ、カチオン重合性化合物であるエポキシ樹脂(下記に記載)に表1に示した配合量で均一混合して、光硬化性組成物(実施例1~50および比較例1~19)を調製した。得られた硬化性組成物を以下の評価方法に従って評価を行った。その結果を表2に示す。
<エポキシ樹脂>
EP-1:2,2-ビス(4-グリシジルオキシフェニル)プロパン
EP-2:3’,4’-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート
EP-3:3-エチル-3-{[(3-エチルオキセタン-3-イル)メトキシ]メチル}オキセタン
<Preparation of photocurable composition and its evaluation>
The above photoacid generator is previously dissolved in propylene carbonate (solvent-1) in an amount of 50% by weight, and uniformly mixed with an epoxy resin (listed below), which is a cationically polymerizable compound, in the blending amount shown in Table 1. Then, a photocurable composition (Examples 1 to 50 and Comparative Examples 1 to 19) was prepared. The obtained curable composition was evaluated according to the following evaluation method. The results are shown in Table 2.
<Epoxy resin>
EP-1: 2,2-bis (4-glycidyloxyphenyl) propane EP-2: 3', 4'-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate EP-3:3-ethyl-3-{ [(3-Ethyloxetane-3-yl) methoxy] Methyl} oxetane

Figure JPOXMLDOC01-appb-T000017
Figure JPOXMLDOC01-appb-T000017

<光硬化性(カチオン重合性能)評価>
上記組成物をアプリケーターにてポリエチレンテレフタレート(PET)フィルム上に膜厚25μmで塗布した。上記塗布後のPETフィルムに紫外線照射装置を用いて、フィルターによって波長を限定した光を照射した。なお、フィルターはIRCF02フィルター(アイグラフィックス株式会社製、340nm未満の光をカットするフィルター)を使用した。照射後、40分後の塗膜硬度を鉛筆硬度(JIS K5600-5-4:1999)にて測定し、以下の基準により評価した結果を表2に示す。鉛筆硬度が高いほど、光硬化性組成物の感度(カチオン重合硬化性)が良好であることを示す。
<Evaluation of photocurability (cationic polymerization performance)>
The above composition was applied on a polyethylene terephthalate (PET) film with an applicator to a film thickness of 25 μm. The PET film after the coating was irradiated with light having a wavelength limited by a filter using an ultraviolet irradiation device. As the filter, an IRCF02 filter (manufactured by Eye Graphics Co., Ltd., a filter that cuts light of less than 340 nm) was used. The hardness of the coating film 40 minutes after the irradiation was measured by the pencil hardness (JIS K5600-5-4: 1999), and the evaluation results according to the following criteria are shown in Table 2. The higher the pencil hardness, the better the sensitivity (cationic polymerization curability) of the photocurable composition.

 (評価基準)
 ◎:鉛筆硬度が2H以上
 ○:鉛筆硬度がH~B
 △:鉛筆硬度が2B~4B
 ×:液状~タックがあり、鉛筆硬度を測定できない
(Evaluation criteria)
◎: Pencil hardness is 2H or more ○: Pencil hardness is H to B
Δ: Pencil hardness is 2B-4B
×: There is liquid to tack, and the pencil hardness cannot be measured.

(光の照射条件)
・紫外線照射装置:ベルトコンベア式UV照射装置(アイグラフィックス社製)
・ランプ:1.5kW高圧水銀灯
・フィルター:IRCF02フィルター(アイグラフィックス製)
・照度(365nmヘッド照度計で測定):150mW/cm
・積算光量(365nmヘッド照度計で測定):300mJ/cm
(Light irradiation conditions)
・ Ultraviolet irradiation device: Belt conveyor type UV irradiation device (manufactured by Eye Graphics)
・ Lamp: 1.5kW high pressure mercury lamp ・ Filter: IRCF02 filter (manufactured by Eye Graphics)
-Illuminance (measured with a 365 nm head illuminance meter): 150 mW / cm 2
-Integrated light intensity (measured with a 365 nm head illuminance meter): 300 mJ / cm 2

<耐黄変性評価-1>
 縦20mm×横20mm×厚み0.1mmのテフロン(登録商標)製スペーサーを作製し、スライドガラス(商品名「S2111」、松浪硝子(株)製)で挟み込みを行った。隙間に硬化性組成物を注型し、上記と同様に光照射を行い、光照射後室温で60分間放置して硬化物を得た。得られた硬化物の黄色度(YI)を分光光度計(「U-3900」、日立ハイテク社製)を用いて測定した。これをYIとする。さらに得られた硬化物を180℃×30分加熱し、加熱後硬化物のYIを測定した。下式に基づき、変色度合いΔYI値を求め比較した。結果を表2に示す。尚、黄色度(YI)はD65光源における2度視野の値を読み取ったもので、値が大きいほど黄色の度合いが大きいことを示す。
   ΔYI=(YI)-(YI
<Yellow degeneration resistance evaluation-1>
A Teflon (registered trademark) spacer having a length of 20 mm, a width of 20 mm, and a thickness of 0.1 mm was prepared and sandwiched with slide glass (trade name "S2111", manufactured by Matsunami Glass Co., Ltd.). The curable composition was cast into the gaps, irradiated with light in the same manner as described above, and left at room temperature for 60 minutes after light irradiation to obtain a cured product. The yellowness (YI) of the obtained cured product was measured using a spectrophotometer (“U-3900”, manufactured by Hitachi High-Tech). Let this be YI 0 . Further, the obtained cured product was heated at 180 ° C. for 30 minutes, and after heating, YI 1 of the cured product was measured. Based on the following formula, the degree of discoloration ΔYI value was obtained and compared. The results are shown in Table 2. The degree of yellowness (YI) is obtained by reading the value of the two-degree field of view in the D65 light source, and the larger the value, the larger the degree of yellowness.
ΔYI = (YI 1 )-(YI 0 )

<耐黄変性評価-2>
 耐黄変性評価-1で得られた加熱前の熱硬化物を、以下に記載する条件にて、光照射を行い、耐光性試験を実施した。上記と同様の方法で黄色度YIを測定することにより耐光黄変性を評価した。下式に基づき、変色度合いΔYI値を求め比較した。結果を表2に示す。
   ΔYI=(YI)-(YI
(光照射条件)
 照射装置:「LC-8」(浜松ホトニクス製)
 照度(365nmヘッド照度計で測定):100mW/cm
 積算照射量(365nmヘッド照度計で測定):10J/cm
<Yellow degeneration resistance evaluation-2>
The thermosetting product before heating obtained in the yellowing resistance evaluation-1 was irradiated with light under the conditions described below, and a light resistance test was carried out. The light yellowing resistance was evaluated by measuring the yellowness YI 2 by the same method as described above. Based on the following formula, the degree of discoloration ΔYI value was obtained and compared. The results are shown in Table 2.
ΔYI = (YI 2 )-(YI 0 )
(Light irradiation conditions)
Irradiation device: "LC-8" (manufactured by Hamamatsu Photonics)
Illuminance (measured with a 365 nm head illuminance meter): 100 mW / cm 2
Integrated irradiation dose (measured with a 365 nm head illuminance meter): 10 J / cm 2

Figure JPOXMLDOC01-appb-T000018
Figure JPOXMLDOC01-appb-T000018

 表2に示すとおり、実施例1~50および比較例1~19から本発明の光酸発生剤組成物を含む光硬化性組成物のUV硬化性と耐黄変性が優れることがわかる。また、比較例1~8より、式(1)の構造のみではUV硬化性に優れるものの、耐黄変性が低下していることが分かる。また、実施例27~34および比較例9~16より分かるように、式(2)で表される化合物(S)を一定比率以上含有するとUV硬化性の低下を招くため、化合物(S)の含有量が3.0以下であることが必要であることが分かる。一方、化合物(S)に類似の化合物で、式(2)で表されない化合物(S’-1)を含む場合、比較例17~19が示すとおり耐黄変性には寄与せず、UV硬化性に影響することが分かる。また、実施例1~26および実施例35~50が示すように、アニオン構造やエポキシ樹脂の種類に関わらず本発明の光酸発生剤組成物を含む光硬化性組成物のUV硬化性と耐黄変性が優れることがわかる。 As shown in Table 2, it can be seen from Examples 1 to 50 and Comparative Examples 1 to 19 that the photocurable composition containing the photoacid generator composition of the present invention is excellent in UV curability and yellowing resistance. Further, from Comparative Examples 1 to 8, it can be seen that the structure of the formula (1) alone has excellent UV curability, but the yellowing resistance is reduced. Further, as can be seen from Examples 27 to 34 and Comparative Examples 9 to 16, if the compound (S) represented by the formula (2) is contained in a certain ratio or more, the UV curability is deteriorated. It can be seen that the content needs to be 3.0 or less. On the other hand, when a compound (S'-1) similar to the compound (S) and not represented by the formula (2) is contained, it does not contribute to yellowing resistance and has UV curability as shown in Comparative Examples 17 to 19. It turns out that it affects. Further, as shown in Examples 1 to 26 and Examples 35 to 50, the UV curability and resistance of the photocurable composition containing the photoacid generator composition of the present invention are not limited to the anion structure and the type of epoxy resin. It can be seen that the yellowing is excellent.

<ネガ型フォトレジスト組成物の調製及びその評価>
(評価用試料の調製)
表3に示すように、光酸発生剤1部、フェノール樹脂である成分(F)として、p-ヒドロキシスチレン/スチレン=80/20(モル比)からなる共重合体(Mw=10,000)を100部、架橋剤である成分(G)として、ヘキサメトキシメチルメラミン(三和ケミカル社製、商品名「ニカラックMW-390」)を20部、架橋微粒子である成分(H)として、ブタジエン/アクリロニトリル/ヒドロキシブチルメタクリレート/メタクリル酸/ジビニルベンゼン=64/20/8/6/2(重量%)からなる共重合体(平均粒径=65nm、Tg=-38℃)を10部、密着助剤である成分(J)として、γ-グリシドキシプロピルトリメトキシシラン(チッソ社製、商品名「S510」)5部を乳酸エチル(溶媒-2)145部に均一に溶解して、本発明のネガ型フォトレジスト組成物(実施例51~79、比較例20~36)を調製した。また、以下の方法にてネガ型フォトレジスト組成物の評価を行った。その結果を表4に示す。
<Preparation of negative photoresist composition and its evaluation>
(Preparation of sample for evaluation)
As shown in Table 3, a copolymer (Mw = 10,000) composed of 1 part of a photoresist generator and p-hydroxystyrene / styrene = 80/20 (molar ratio) as a component (F) which is a phenol resin. 100 parts, 20 parts of hexamethoxymethylmelamine (manufactured by Sanwa Chemical Co., Ltd., trade name "Nicarac MW-390") as a component (G) which is a cross-linking agent, and butadiene / as a component (H) which is a cross-linked fine particle. 10 parts of a copolymer (average particle size = 65 nm, Tg = -38 ° C.) composed of acrylonitrile / hydroxybutylmethacrylate / methacrylic acid / divinylbenzene = 64/20/8/6/2 (% by weight), adhesion aid As the component (J), 5 parts of γ-glycidoxypropyltrimethoxysilane (manufactured by Chisso, trade name “S510”) is uniformly dissolved in 145 parts of ethyl lactate (solvent-2) to form the present invention. Negative photoresist compositions (Examples 51-79, Comparative Examples 20-36) were prepared. In addition, the negative photoresist composition was evaluated by the following method. The results are shown in Table 4.

Figure JPOXMLDOC01-appb-T000019
Figure JPOXMLDOC01-appb-T000019

<感度評価>
シリコンウェハー基板上に、各組成物をスピンコートした後、ホットプレートを用いて110℃で3分間加熱乾燥して約20μmの膜厚を有する樹脂塗膜を得た。その後、TME-150RSC(トプコン社製)を用いてパターン露光(i線)を行い、ホットプレートにより110℃で3分間の露光後加熱(PEB)を行った。その後、2.38重量%テトラメチルアンモニウムヒドロキシド水溶液を用いた浸漬法により、2分間の現像処理を行い、流水洗浄し、窒素でブローして10μmのラインアンドスペースパターンを得た。更に、現像前後の残膜の比率を示す残膜率が95%以上のパターンを形成するのに必要な最低必須露光量(感度に対応する)を測定した。
<Sensitivity evaluation>
Each composition was spin-coated on a silicon wafer substrate and then heated and dried at 110 ° C. for 3 minutes using a hot plate to obtain a resin coating film having a film thickness of about 20 μm. Then, pattern exposure (i-line) was performed using TME-150RSC (manufactured by Topcon), and post-exposure heating (PEB) was performed at 110 ° C. for 3 minutes using a hot plate. Then, it was developed by a dipping method using a 2.38 wt% tetramethylammonium hydroxide aqueous solution for 2 minutes, washed with running water, and blown with nitrogen to obtain a line-and-space pattern of 10 μm. Further, the minimum essential exposure amount (corresponding to the sensitivity) required to form a pattern having a residual film ratio of 95% or more, which indicates the ratio of the residual film before and after development, was measured.

<パターン形状評価>
 上記操作により、シリコンウェハー基板上に形成した20μmのL&Sパターンの形状断面の下辺の寸法Laと上辺の寸法Lbを、走査型電子顕微鏡を用いて測定し、パターン形状を次の基準で判断した。
◎:0.90≦La/Lb≦1
○:0.85≦La/Lb<0.90
×:La/Lb<0.85
<Pattern shape evaluation>
By the above operation, the lower side dimension La and the upper side dimension Lb of the shape cross section of the 20 μm L & S pattern formed on the silicon wafer substrate were measured using a scanning electron microscope, and the pattern shape was judged according to the following criteria.
⊚: 0.90 ≦ La / Lb ≦ 1
◯: 0.85 ≦ La / Lb <0.90
X: La / Lb <0.85

<耐黄変性評価-3>
ガラス基板上に、各組成物をスピンコートした後、ホットプレートを用いて110℃で3分間加熱乾燥して約20μmの膜厚を有する樹脂塗膜を得た。その後、TME-150RSC(トプコン社製)を用いて全面露光(i線)を行い、ホットプレートにより110℃で3分間の露光後加熱(PEB)を行った。その後、2.38重量%テトラメチルアンモニウムヒドロキシド水溶液を用いた浸漬法により、2分間の現像処理を行い、流水洗浄し、窒素でブローして硬化膜を得た。得られた硬化物の黄色度(YI)を分光光度計(「U-3900」、日立ハイテク社製)を用いて測定した。これをYIとする。さらに得られた硬化物を180℃×30分加熱し、加熱後硬化物のYIを測定した。これらの差より変色度合いΔYI値を求め比較した。
<Yellow Degeneration Resistance Evaluation-3>
After each composition was spin-coated on a glass substrate, it was heated and dried at 110 ° C. for 3 minutes using a hot plate to obtain a resin coating film having a film thickness of about 20 μm. Then, full exposure (i-line) was performed using TME-150RSC (manufactured by Topcon), and post-exposure heating (PEB) was performed at 110 ° C. for 3 minutes using a hot plate. Then, it was developed by a dipping method using a 2.38 wt% tetramethylammonium hydroxide aqueous solution for 2 minutes, washed with running water, and blown with nitrogen to obtain a cured film. The yellowness (YI) of the obtained cured product was measured using a spectrophotometer (“U-3900”, manufactured by Hitachi High-Tech). Let this be YI 0 . Further, the obtained cured product was heated at 180 ° C. for 30 minutes, and after heating, YI 3 of the cured product was measured. From these differences, the degree of discoloration ΔYI value was obtained and compared.

Figure JPOXMLDOC01-appb-T000020
Figure JPOXMLDOC01-appb-T000020

表4に示される通り、実施例51~79および比較例20~36より本発明の光酸発生剤を含む化学増幅型ネガ型フォトレジスト組成物の耐黄変性が優れることがわかる。比較例20~26から、式(1)の構造のみではレジスト性能に優れるものの、耐黄変性が低下していることが分かる。また、実施例73~79および比較例27~33から分かるように、式(2)で表される化合物(S)を一定比率以上含有するとレジスト性能の低下を招くため、化合物(S)の含有量が3.0以下であることが必要であることが分かる。一方、化合物(S)に類似の化合物で、式(2)で表されない化合物(S’-2)を含む場合、比較例34~36が示すとおり耐黄変性には寄与せず、レジスト性能に影響することが分かる。また、実施例51~72が示すように、アニオン構造に関わらず本発明の光酸発生剤を含む組成物の耐黄変性が優れることがわかる。 As shown in Table 4, it can be seen from Examples 51 to 79 and Comparative Examples 20 to 36 that the chemically amplified negative photoresist composition containing the photoacid generator of the present invention is excellent in yellowing resistance. From Comparative Examples 20 to 26, it can be seen that although the resist performance is excellent only with the structure of the formula (1), the yellowing resistance is lowered. Further, as can be seen from Examples 73 to 79 and Comparative Examples 27 to 33, if the compound (S) represented by the formula (2) is contained in a certain ratio or more, the resist performance is deteriorated, and therefore the compound (S) is contained. It can be seen that the amount needs to be 3.0 or less. On the other hand, when a compound (S'-2) similar to the compound (S) and not represented by the formula (2) is contained, it does not contribute to yellowing resistance as shown in Comparative Examples 34 to 36, and the resist performance is improved. It turns out that it affects. Further, as shown in Examples 51 to 72, it can be seen that the composition containing the photoacid generator of the present invention is excellent in yellowing resistance regardless of the anionic structure.

 本発明の光酸発生剤を使用した感活性エネルギー線硬化性組成物は、塗料、コーティング剤、各種被覆材料(ハードコート、耐汚染被覆材、防曇被覆材、耐触被覆材、光ファイバー等)、粘着テープの背面処理剤、粘着ラベル用剥離シート(剥離紙、剥離プラスチックフィルム、剥離金属箔等)の剥離コーティング材、印刷板、歯科用材料(歯科用配合物、歯科用コンポジット)インキ、インクジェットインキ、レジストフィルム、液状レジスト、ネガ型レジスト(半導体素子等の表面保護膜、層間絶縁膜、平坦化膜等の永久膜材料等)、MEMS用レジスト、ネガ型感光性材料、各種接着剤(各種電子部品用仮固定剤、HDD用接着剤、ピックアップレンズ用接着剤、FPD用機能性フィルム(偏向板、反射防止膜等)用接着剤等)、ホログラフ用樹脂、FPD材料(カラーフィルター、ブラックマトリックス、隔壁材料、ホトスペーサー、リブ、液晶用配向膜、FPD用シール剤等)、光学部材、成形材料(建築材料用、光学部品、レンズ)、注型材料、パテ、ガラス繊維含浸剤、目止め材、シーリング材、封止材、光半導体(LED)封止材、光導波路材料、ナノインプリント材料、光造用、及びマイクロ光造形用材料等に好適に用いられる。 The sensitive energy ray-curable composition using the photoacid generator of the present invention is a paint, a coating agent, various coating materials (hard coat, stain-resistant coating material, anti-fog coating material, touch-resistant coating material, optical fiber, etc.). , Adhesive tape back treatment agent, adhesive label release sheet (release paper, release plastic film, release metal foil, etc.) release coating material, printing board, dental material (dental compound, dental composite) ink, inkjet Ink, resist film, liquid resist, negative type resist (surface protective film for semiconductor elements, interlayer insulating film, permanent film material such as flattening film, etc.), MEMS resist, negative type photosensitive material, various adhesives (various types) Temporary fixing agent for electronic parts, adhesive for HDD, adhesive for pickup lens, adhesive for functional film for FPD (deflection plate, antireflection film, etc.), resin for holographic, FPD material (color filter, black matrix, etc.) , Bulkhead material, Photo spacer, Rib, Alignment film for liquid crystal, Sealing agent for FPD, etc.), Optical member, Molding material (For building material, Optical component, Lens), Casting material, Putty, Glass fiber impregnating agent, Sealing It is suitably used for materials, sealing materials, encapsulants, optical semiconductor (LED) encapsulants, optical waveguide materials, nanoimprint materials, optical production materials, micro optical modeling materials and the like.

Claims (7)

下記一般式(1)で表されるスルホニウム塩(CA)および一般式(2)で表される化合物(S)を含有し、スルホニウム塩(CA)と化合物(S)の合計含有量が高速液体クロマトグラフィー(HPLC)で測定した際のスルホニウム塩(CA)と化合物(S)の合計面積を100としたときの化合物(S)の面積比が0.02以上3.0以下であることを特徴とする光酸発生剤。
Figure JPOXMLDOC01-appb-C000001
[式(1)~(2)中、R~Rはベンゼン環に結合している有機基であり、p、q、rはそれぞれR~Rの個数を表し、pは0~4の整数であり、q、rは0~5の整数であり、0の場合は水素原子が結合しており、p、q、rが2以上の場合はそれぞれ互いに同一であっても異なっても良く、またR~Rが互いに直接または-O-、-S-、-SO-、-SO-、-NH-、-CO-、-COO-、-CONH-、アルキレン基もしくはフェニレン基を介して環構造を形成しても良く、Xは一価のアニオンになりうる原子(団)であり、Ar~Arはそれぞれお互いに同一でも異なっていても良い炭素数6~18のアリール基若しくは炭素数4~18のヘテロアリール基であり、Arのアリール基若しくはヘテロアリール基はさらに式(3)で表される基で置換していてもよく、式(3)中R、R、r、qおよびXは式(1)と同じであり、式(2)中nは1又は2の整数である。]
Figure JPOXMLDOC01-appb-C000002
It contains a sulfonium salt (CA) represented by the following general formula (1) and a compound (S) represented by the general formula (2), and the total content of the sulfonium salt (CA) and the compound (S) is a high-speed liquid. The feature is that the area ratio of the compound (S) is 0.02 or more and 3.0 or less when the total area of the sulfonium salt (CA) and the compound (S) as measured by chromatography (HPLC) is 100. Photoacid generator.
Figure JPOXMLDOC01-appb-C000001
[In the formulas (1) to (2), R 1 to R 3 are organic groups bonded to the benzene ring, p, q, and r represent the number of R 1 to R 3 , respectively, and p is 0 to. It is an integer of 4, q and r are integers of 0 to 5, and when it is 0, hydrogen atoms are bonded, and when p, q and r are 2 or more, they are different even if they are the same. Also good, R 1 to R 3 are direct to each other or -O-, -S-, -SO-, -SO 2- , -NH-, -CO-, -COO-, -CONH-, alkylene group or phenylene. A ring structure may be formed via a group, X is an atom (group) that can be a monovalent anion, and Ar 1 to Ar 3 may have the same or different carbon atoms from each other. Or a heteroaryl group having 4 to 18 carbon atoms, and the aryl group or heteroaryl group of Ar 1 may be further substituted with a group represented by the formula (3), and R in the formula (3). 2 , R 3 , r, q and X are the same as in equation (1), and n in equation (2) is an integer of 1 or 2. ]
Figure JPOXMLDOC01-appb-C000002
がSbF 、PF 、BF 、(CFCFPF 、((CFCF)PF 、(CFCFCFPF 、(C、((CF、(CGa、((CFGa、トリフルオロメタンスルホン酸アニオン、ノナフルオロブタンスルホン酸アニオン、メタンスルホン酸アニオン、ブタンスルホン酸アニオン、カンファースルホン酸アニオン、ベンゼンスルホン酸アニオン、p-トルエンスルホン酸アニオン、(CFSO、及び(CFSOで示されるアニオンよりなる群より選ばれるものである、請求項1に記載の光酸発生剤。 X - is SbF 6- , PF 6- , BF 4- , (CF 3 CF 2 ) 3 PF 3- , ((CF 3 ) 2 CF) 3 PF 3- , (CF 3 CF 2 CF 2 ) 3 PF 3 - , (C 6 F 5 ) 4 B- , ((CF 3 ) 2 C 6 H 3 ) 4 B- , (C 6 F 5 ) 4 Ga- , ((CF 3 ) 2 C 6 H 3 ) 4 Ga - , Trifluoromethanesulfonic acid anion, nonafluorobutane sulfonic acid anion, methanesulfonic acid anion, butane sulfonic acid anion, camphor sulfonic acid anion, benzenesulfonic acid anion, p-toluene sulfonic acid anion, (CF 3 SO 2 ) 3C The photoacid generator according to claim 1, which is selected from the group consisting of anions represented by - and (CF 3 SO 2 ) 2 N-. 請求項1又は2に記載の光酸発生剤とカチオン重合性化合物とを含んでなる光硬化性組成物。 A photocurable composition comprising the photoacid generator according to claim 1 or 2 and a cationically polymerizable compound. 請求項3に記載の光硬化性組成物を硬化させて得られることを特徴とする硬化体。 A cured product obtained by curing the photocurable composition according to claim 3.  請求項1又は2に記載の光酸発生剤を含んでなる成分(E)、フェノール性水酸基を有するアルカリ可溶性樹脂である成分(F)と、架橋剤成分(G)とを含んでなる、化学増幅型ネガ型フォトレジスト組成物。 A chemistry comprising the component (E) containing the photoresist generator according to claim 1 or 2, the component (F) which is an alkali-soluble resin having a phenolic hydroxyl group, and the cross-linking agent component (G). Amplified negative photoresist composition.  更に架橋微粒子成分(H)を含んでなる、請求項5に記載の化学増幅型ネガ型フォトレジスト組成物。 The chemically amplified negative photoresist composition according to claim 5, further comprising a crosslinked fine particle component (H).  請求項5又は6に記載の化学増幅型ネガ型フォトレジスト組成物を硬化させて得られることを特徴とする硬化体。 A cured product obtained by curing the chemically amplified negative photoresist composition according to claim 5 or 6.
PCT/JP2021/024283 2020-08-05 2021-06-28 Photoacid generator Ceased WO2022030139A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
KR1020227007502A KR102792755B1 (en) 2020-08-05 2021-06-28 mine generator
JP2022514259A JP7783165B2 (en) 2020-08-05 2021-06-28 Photoacid generator
CN202180005348.8A CN114402260A (en) 2020-08-05 2021-06-28 Photoacid generators

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2020-132821 2020-08-05
JP2020132821 2020-08-05

Publications (1)

Publication Number Publication Date
WO2022030139A1 true WO2022030139A1 (en) 2022-02-10

Family

ID=80117935

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2021/024283 Ceased WO2022030139A1 (en) 2020-08-05 2021-06-28 Photoacid generator

Country Status (5)

Country Link
JP (1) JP7783165B2 (en)
KR (1) KR102792755B1 (en)
CN (1) CN114402260A (en)
TW (1) TWI885183B (en)
WO (1) WO2022030139A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116008458A (en) * 2022-12-26 2023-04-25 衢州康鹏化学有限公司 Method for detecting content of active ingredients in perfluoroaryl borate solution

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61212554A (en) * 1985-03-15 1986-09-20 Asahi Denka Kogyo Kk Production of aromatic sulfonium salt
WO2005000801A1 (en) * 2003-06-25 2005-01-06 San-Apro Limited Process for production of monosulfonium salts, cationic polymerization initiators, curable compositions, and products of curing
JP2010254654A (en) * 2009-04-28 2010-11-11 San Apro Kk Sulfonium salt, photoacid generator, photo-curing composition and cured material therefrom
WO2011016425A1 (en) * 2009-08-03 2011-02-10 サンアプロ株式会社 Photoacid generator, photocurable composition and cured product of same

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4197174A (en) 1979-03-14 1980-04-08 American Can Company Method for producing bis-[4-(diphenylsulfonio) phenyl] sulfide bis-MX6
JPS61190524A (en) 1985-01-25 1986-08-25 Asahi Denka Kogyo Kk Energy ray-curable composition
JP3567984B2 (en) 1999-11-01 2004-09-22 日本電気株式会社 Sulfonium salt compound, photoresist composition, and pattern forming method using the same
JP4023086B2 (en) 1999-12-27 2007-12-19 和光純薬工業株式会社 Sulfonium salt compound
JP3351424B2 (en) 1999-12-28 2002-11-25 日本電気株式会社 Sulfonium salt compound, resist composition, and pattern forming method using the same
US20090163723A1 (en) 2005-11-25 2009-06-25 Hideki Kimura Method for producing sulfonium fluorinated alkylfluorophosphate
CN102317258B (en) * 2009-02-20 2014-06-04 三亚普罗股份有限公司 Sulfonium salt, photo-acid generator, and photosensitive resin composition
JP2011039411A (en) 2009-08-17 2011-02-24 San Apro Kk Chemical amplification type positive photoresist composition and manufacturing method of resist pattern
JP5828679B2 (en) 2011-05-31 2015-12-09 サンアプロ株式会社 Fluorinated alkyl phosphate onium salt acid generator
JP6082474B2 (en) * 2013-09-30 2017-02-15 富士フイルム株式会社 Photosensitive resin composition, method for producing cured film, cured film, organic EL display device and liquid crystal display device
JP6708382B2 (en) 2015-09-03 2020-06-10 サンアプロ株式会社 Curable composition and cured product using the same
JP2019086559A (en) 2017-11-02 2019-06-06 サンアプロ株式会社 Resin composition for negative photoresist and cured film
JP2019212554A (en) * 2018-06-07 2019-12-12 株式会社豊田自動織機 Battery module

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61212554A (en) * 1985-03-15 1986-09-20 Asahi Denka Kogyo Kk Production of aromatic sulfonium salt
WO2005000801A1 (en) * 2003-06-25 2005-01-06 San-Apro Limited Process for production of monosulfonium salts, cationic polymerization initiators, curable compositions, and products of curing
JP2010254654A (en) * 2009-04-28 2010-11-11 San Apro Kk Sulfonium salt, photoacid generator, photo-curing composition and cured material therefrom
WO2011016425A1 (en) * 2009-08-03 2011-02-10 サンアプロ株式会社 Photoacid generator, photocurable composition and cured product of same

Also Published As

Publication number Publication date
KR20230047050A (en) 2023-04-06
JP7783165B2 (en) 2025-12-09
CN114402260A (en) 2022-04-26
TWI885183B (en) 2025-06-01
TW202206411A (en) 2022-02-16
KR102792755B1 (en) 2025-04-07
JPWO2022030139A1 (en) 2022-02-10

Similar Documents

Publication Publication Date Title
CN102317258B (en) Sulfonium salt, photo-acid generator, and photosensitive resin composition
JP5576139B2 (en) Sulfonium salt, photoacid generator, photocurable composition, and cured product thereof
JP7444791B2 (en) Sulfonium salts, photoacid generators, curable compositions and resist compositions
JP7684278B2 (en) Sulfonium salt, photoacid generator, curable composition and resist composition
JP6797911B2 (en) Sulfonium salt, photoacid generator, curable composition and resist composition
JP5828679B2 (en) Fluorinated alkyl phosphate onium salt acid generator
JP7174044B2 (en) Sulfonium salt, photoacid generator, curable composition and resist composition
JP2011195499A (en) Sulfonium salt, photo acid-generating agent and photosensitive resin composition
JP2022161843A (en) Photoacid generator, curable composition and resist composition
JP5767040B2 (en) Sulfonium salt, photoacid generator, curable composition, and resist composition
JP2014214129A (en) Curable composition and cured body using the same
JP2013227368A (en) Active energy ray-sensitive acid-generating agent
JP2010254654A (en) Sulfonium salt, photoacid generator, photo-curing composition and cured material therefrom
JP6046540B2 (en) Sulfonium salt, photoacid generator, curable composition, and resist composition
JP7783165B2 (en) Photoacid generator
JP5592202B2 (en) Sulfonium salt, photoacid generator and photosensitive resin composition
JP7715713B2 (en) Photoacid generator
JP2022089280A (en) Acid generator, curable composition and resist composition
JP2017222621A (en) Onium borate salt, acid generator, curable resin composition, and cured product using the same
JP7764385B2 (en) Active energy ray-sensitive acid generator

Legal Events

Date Code Title Description
ENP Entry into the national phase

Ref document number: 2022514259

Country of ref document: JP

Kind code of ref document: A

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21852759

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21852759

Country of ref document: EP

Kind code of ref document: A1