WO2022011999A1 - Cargo loading and conveying system and method - Google Patents
Cargo loading and conveying system and method Download PDFInfo
- Publication number
- WO2022011999A1 WO2022011999A1 PCT/CN2021/070321 CN2021070321W WO2022011999A1 WO 2022011999 A1 WO2022011999 A1 WO 2022011999A1 CN 2021070321 W CN2021070321 W CN 2021070321W WO 2022011999 A1 WO2022011999 A1 WO 2022011999A1
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- Prior art keywords
- cargo
- bag
- movable plate
- fixed
- air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Definitions
- the present disclosure relates to the field of conveying technology, and in particular, to a system and method for loading and conveying goods.
- the objects of the present disclosure include, for example, to provide a cargo loading and conveying system and method, which can effectively control the cargo, including the package, not to exceed the predetermined height of the cargo packaging bag.
- the present disclosure provides a cargo loading and conveying system, comprising:
- Bundle fixing frame which is fixed to the floor or ground;
- the container moving frame is placed on the container fixing frame.
- the container moving frame can fix the flexible cargo packaging bag and open the bag mouth of the cargo packaging bag.
- the The collecting robot can be driven below, and the collecting robot can lift the moving frame of the collecting bag loaded with the goods and transport it to the unloading bottom frame;
- the movable plate which is installed in the moving frame of the collection bag and can be lifted and lowered, the movable plate can support the bottom of the cargo packaging bag and can control the lifting and lowering of the bottom of the cargo packaging bag;
- the movable plate lift drive mechanism which can drive the movable plate to lift
- the cargo sensor is arranged near the mouth of the cargo packaging bag, and is configured to collect the information of the predetermined height of the cargo overflowing the mouth of the bag, and the cargo sensor is fixed to the container fixing frame through the bracket;
- the controller is electrically connected to the cargo sensor and the movable plate lifting drive mechanism. Before the cargo packaging bag is loaded with goods, the controller controls the movable plate to rise to a predetermined height. When the cargo sensor collects the predetermined height of the cargo overflowing the bag mouth, the controller can pass The movable plate lift drive mechanism controls the movable plate to descend, so that the goods in the cargo packaging bag can be lowered;
- the server which is connected to the robot via wireless connection, and the controller via wireless or wired connection.
- the movable plate lift drive mechanism includes:
- an air bag which is provided with a first air nozzle, and the air bag is installed between the bottom plate and the movable plate of the moving frame of the collection bag;
- the upper air joint is fixed with the bottom plate, and the upper air joint is provided with a second air nozzle and an upper butt-jointed air nozzle which are communicated with the air path, and the second air nozzle is connected to the first air nozzle through a hose;
- the lower gas joint which is fixed with the top surface of the collecting bag fixing frame, and the lower gas joint is provided with a sealing ring and a second gas nozzle and a lower butt joint gas nozzle which are communicated with the gas path;
- an air blowing solenoid valve which is connected in series between the air pump and the first air nozzle;
- the suction solenoid valve is connected in series between the vacuum pump and the first air nozzle;
- a pressure sensor which is installed in the pipeline of the first air nozzle
- the pressure sensor, the blowing solenoid valve and the suction solenoid valve are installed in the control box and are electrically connected to the controller;
- the controller opens the air blowing solenoid valve , can inflate the airbag, the movable plate drives the bottom of the cargo packaging bag to rise to a predetermined height, and when the airbag reaches the predetermined pressure value, the air blowing solenoid valve is closed; when the cargo sensor detects that the cargo overflows the predetermined height of the bag mouth, the controller can Open the suction solenoid valve, suck the air in the air bag into the vacuum pump, the movable plate and the goods are lowered, and the pallet moving rack can be lifted by the pallet robot and then transported to the unloading bottom rack for unloading.
- a plurality of airbags are provided and all are in a flat shape, the plurality of airbags are stacked on top of each other, and the first air nozzles of the plurality of airbags are all connected through a hose.
- a plurality of airbags are provided and all are flat-shaped, the plurality of airbags are arranged side by side, and the first air nozzles of the plurality of airbags are all connected by a hose.
- the movable plate lift drive mechanism further includes:
- the sliding sleeve is sleeved outside the vertical pole in the moving frame of the collection bag, and can move up and down along the vertical pole, and the sliding sleeve is fixed with the movable plate.
- the movable plate lift drive mechanism includes:
- Two sliding sleeves are respectively sleeved outside the two vertical rods in the moving frame of the collection bag, and can move up and down along the vertical rods, and the two sliding sleeves are fixed with the movable plate;
- Lifting motor its shell is fixed with the bottom plate of the moving frame of the collection bag, the rotating shaft is fixed with the screw rod, the output wires of the lifting motor are respectively connected to the terminals of the two terminals, and the insulator of the terminal is fixed with the bottom plate;
- a screw nut which is fixed with the movable plate and is sleeved with the screw;
- a pair of electrodes which are fixed with the top surface of the collecting bag fixing frame through an insulating sheet, and a pair of electrodes is connected to the controller through a cable;
- the two terminals are electrically connected to a pair of electrodes respectively, and the controller can control the movable plate through the lifting motor to drive the bottom of the cargo packaging bag to rise to a predetermined height.
- the controller can control the movable plate to drive the bottom of the goods packaging bag to descend through the lifting motor, so that the goods above the mouth of the bag can be lowered.
- the movable plate lift drive mechanism includes:
- the bottom frame is fixed with the bottom plate of the moving frame of the collection bag
- the top frame is fixed with the movable plate
- the output wires of the jack motor are respectively connected to the terminals of the two terminals
- the insulator of the terminal is fixed with the bottom plate
- a pair of electrodes which are fixed with the top surface of the collecting bag fixing frame through an insulating sheet, and a pair of electrodes is connected to the controller through a cable;
- the two terminals are electrically connected to a pair of electrodes respectively, and the controller can control the movable plate through the jack motor to drive the bottom of the cargo packaging bag to rise to a predetermined height.
- the controller can control the movable plate through the jack motor to drive the bottom of the goods packaging bag to descend, so that the goods above the bag mouth can be lowered.
- the top of the pallet moving rack is a rectangular frame, and the length or width of the rectangular frame can be elastically deformed, so as to stretch the bag opening of the cargo packaging bag.
- the rectangular frame includes:
- Two first lateral outer sleeves one end of the two first lateral outer sleeves is connected to the first vertical pipe and is fixed to the bottom plate through a vertical rod, and the other ends of the two first lateral outer sleeves are suspended;
- one end of the two second lateral inner sleeves is connected to the second vertical pipe, the other end is inserted into the first lateral outer sleeve, and the bottom of the second lateral inner sleeve is provided with a limiting groove;
- Two compression springs one end of which touches the inner end of the second horizontal inner sleeve, and the other end touches the first vertical tube;
- Two limit reinforcement plates are fixed with the first lateral outer sleeve and the vertical rod.
- the protrusions of the limit reinforcement plates pass through the long holes of the first lateral outer sleeve and are inserted into the limit grooves, which can affect the stroke of the second lateral inner sleeve. limit.
- the cross sections of the first lateral outer sleeve and the second lateral inner sleeve are rectangular, and the rectangular frame further includes:
- a plurality of sliding positioning blocks are fixed on the four outer surfaces of the second lateral inner sleeve and touch the inner surface of the first lateral outer sleeve.
- four positioning portions are fixed at the four corners of the rectangular frame, and the four positioning portions can fix the bag mouth of the cargo packaging bag so that it is stretched to form a rectangular shape.
- the positioning portion is a pointed positioning post, and the pointed positioning post can pierce the opening of the fixed bag of the cargo packaging bag, so that it is stretched to form a rectangular shape.
- the bottom plate of the container moving frame and the container fixing frame are respectively provided with a plurality of pairs of precise positioning devices, and each pair of precise positioning devices includes:
- Conical convex column and conical concave block one of which is fixed with the bottom plate of the moving frame of the collecting bag, and the other is fixed with the fixing frame of the collecting bag;
- the conical convex column can be embedded in the conical concave block, so that the container holder and the container holder can be accurately positioned.
- the unloading bottom frame is fixed with a positioning device for the moving bag rack.
- the positioning device for moving the collecting bag can fix the moving frame for collecting the bag.
- the package moving rack positioning device is controlled by the unloading controller, and the unloading controller is connected to the server by wire or wireless.
- the positioning device for the mobile rack of the collection package includes:
- More than one pair of electromagnetic locks which are installed symmetrically with respect to the moving frame of the collection bag, and which are electrically connected to the unloading controller;
- the bottom plate of the pallet moving frame is made of magnetic conductive material, and the bottom plate can be attracted by the electrified electromagnetic lock.
- cargo sensors include:
- Multiple pairs of laser emitting tubes and multiple pairs of laser receiving tubes are installed horizontally, and the beam emitted by the laser emitting tubes can be received by the laser receiving tubes after being reflected by the goods.
- the present disclosure provides a cargo loading and conveying method, comprising:
- control the movable plate lifting and lowering drive mechanism to control the movable plate to descend until the cargo in the cargo packaging bag descends and is lower than the predetermined height.
- the beneficial effects of the embodiments of the present disclosure include, for example:
- the present disclosure can ensure that the cargo packaging bag is basically filled with goods without overflowing and can be directly packed, thereby improving the loading capacity and packaging efficiency of the cargo packaging bag;
- the cargo packaging bag needs manual assistance, all other processes can be completed automatically.
- the present disclosure has the beneficial effects of reasonable structure, low cost, convenient loading and unloading of goods, maximum loading capacity and high degree of automation.
- FIG. 1 is a schematic structural diagram of the cargo loading and conveying system of the present disclosure
- FIG. 2 is a view of the cargo loading and conveying system of the present disclosure
- FIG. 3 is a schematic structural diagram of the butt-connected air passage of the upper butt-jointed air nozzle and the lower butted air-nozzle of the present disclosure
- FIG. 4 is a schematic structural diagram of a blowing solenoid valve and a suction solenoid valve of the present disclosure
- FIG. 5 is a schematic structural diagram of an airbag of the present disclosure
- FIG. 6 is a schematic structural diagram of a lifting motor of the present disclosure
- FIG. 7 is a schematic structural diagram of a wiring terminal of the present disclosure.
- FIG. 8 is a schematic structural diagram of the disclosed electric jack
- FIG. 9 is a schematic structural diagram of a rectangular frame of the present disclosure.
- Figure 10 is a side view of the disclosed rectangular frame
- FIG. 11 is a schematic structural diagram of the unloading chassis of the present disclosure.
- this embodiment provides a cargo loading and conveying system, including:
- Bundle fixing frame 1 which is fixed with the floor or ground;
- the pallet moving rack 2 is placed on the pallet fixing rack 1.
- the pallet moving rack 2 can fix the flexible cargo packaging bag 4 and open the bag mouth of the cargo packaging bag 4.
- the bottom of the pallet moving rack 2 can drive into the pallet robot 84, and the pallet robot 84 can lift the pallet moving rack 2 loaded with the goods 80 and transport it to the unloading chassis 9;
- the movable plate lifting and lowering driving mechanism which can drive the movable plate 31 to rise and fall;
- the cargo sensor 6 is arranged near the pocket opening of the cargo packaging bag 4, and is configured to collect the information that the cargo 80 overflows the predetermined height of the pocket opening.
- the controller 52 is electrically connected to the cargo sensor 6 and the movable plate lift drive mechanism. Before the cargo packaging bag 4 is loaded with the cargo 80, the controller controls the movable plate 31 to rise to a predetermined height. When the cargo sensor 6 collects the cargo 80, the controller The movable plate 31 can be controlled to descend through the movable plate lifting drive mechanism, so that the goods in the cargo packaging bag 4 can be lowered;
- the server which is connected to the collection robot 84 by wireless, is connected to the controller by wireless or wire.
- the cargo loading and conveying system can be installed and is not limited to the package sorting system mentioned in the background art.
- the package sorting system includes:
- the upper floor 82 is provided with an unloading port 83, and the unloading port 83 can unload the goods 80 sorted by the sorting robot 81;
- the pallet holder 1 which is located just below the unloading port 83;
- the goods 80 can be lowered, thereby enabling the normal operation of the goods loading and conveying system.
- the cargo loading and conveying system can also ensure that the cargo packaging bag 4 is basically filled with goods 80 without overflowing and can be directly packed, thereby improving the loading capacity and packaging efficiency of the cargo packaging bag 4 .
- the cargo sensor 6 can also collect the signal of the cargo 80, but if it does not overflow, the signal time is very short, and it is a pulse signal. Only when it overflows, the cargo sensor 6 can obtain a stable output. signal, the output signal is a non-pulse signal, which can be discriminated by software.
- the movable plate lifting and lowering drive mechanism includes:
- the air bag 32 is provided with a first air nozzle 321, and the air bag 32 is installed between the bottom plate 20 and the movable plate 31 of the pallet moving frame 2;
- the upper air joint 201 is fixed with the bottom plate 20.
- the upper air joint 201 is provided with a second air nozzle 203 and an upper butt-jointed air nozzle 202 that communicate with the air path, and the second air nozzle 203 is connected to the first air nozzle 321 through a hose;
- the lower gas joint 11 is fixed with the top surface of the container fixing frame 1, and the lower gas joint 11 is provided with a sealing ring 111, a second gas nozzle 113 and a lower butt joint gas nozzle 112 which are communicated with the gas path;
- the upper abutting air nozzle 202 and the lower abutting air nozzle 112 may be designed to be tapered.
- the air blowing solenoid valve 53 is connected in series between the air pump and the first air nozzle 321;
- the suction solenoid valve 54 is connected in series between the vacuum pump and the first air nozzle 321;
- a pressure sensor 56 which is installed in the pipeline of the first air nozzle 321;
- the pressure sensor 56, the blowing solenoid valve 53 and the suction solenoid valve 54 are installed in the control box 51 and are electrically connected to the controller 52;
- the four-way joint 55 can be selected to connect the suction solenoid valve 54, the air blow solenoid valve 53, the pressure sensor 56 and the air bag 32 respectively;
- the upper butting air nozzle 202 of the upper air joint 201 and the lower butting air nozzle 112 of the lower air joint 11 are connected to each other and the air path is connected, and is sealed by the sealing ring 111.
- the controller opens the air blowing solenoid valve 53 to inflate the air bag 32, the movable plate 31 drives the bottom of the cargo packaging bag 4 to rise to a predetermined height, and when the air bag 32 reaches the predetermined pressure value, the air blowing electromagnetic valve 53 is closed; when the cargo sensor 6 When it is collected that the goods 80 overflow the predetermined height of the bag mouth, the controller can open the suction solenoid valve 54, suck the air in the air bag 32 into the vacuum pump, the movable plate 31 and the goods 80 are lowered, and the mobile rack 2 can be moved by the bag robot 84. After being lifted, it is transported to the unloading undercarriage 9 for unloading.
- the advantage of using an airbag is that it can buffer the goods and is not easy to damage the goods.
- the weight of the airbag is very light, which can reduce the load of the bag-collecting robot 84, save energy, low cost and fast response.
- a plurality of airbags 32 are provided, all of which are flat-shaped, the plurality of airbags 32 are stacked on top of each other, and the first air nozzles 321 of the plurality of airbags 32 are connected by hoses.
- the stability of the airbag can be improved by stacking a plurality of flat airbags 32 on top of each other.
- a plurality of airbags 32 are provided and all are in a flat shape, the plurality of airbags 32 are arranged side by side, and the first air nozzles 321 of the plurality of airbags 32 are all connected by a hose.
- the multiple airbags 32 arranged side by side and the multiple airbags 32 stacked on top of each other have the same deformation direction, both deform between the bottom plate 20 and the movable plate 31 , and are arranged to make the movable plate 31 move up and down relative to the bottom plate 20 after deformation.
- the movable plate lifting mechanism further includes at least one sliding sleeve 36.
- the sliding sleeve 36 The sliding sleeve 36 is fixed to the movable plate 31, so as to guide the movement of the movable plate 31 relative to the bottom plate 20, and By restricting the movement direction of the movable plate 31, the angle of the contact surface between the movable plate 31 and the airbag 32 can be maintained, so as to maintain the direction of the force acting on the movable plate 31 when the airbag 32 is deformed, thereby making the movement of the movable plate 31 smooth.
- the movable plate lifting and lowering drive mechanism includes:
- Two sliding sleeves 36 are respectively sleeved on the outside of the two vertical rods 21 in the mobile rack 2, and can move up and down along the vertical rods 21, and the two sliding sleeves 36 are fixed with the movable plate 31;
- the lifting motor 35 has its shell fixed with the bottom plate 20 of the collecting and moving frame 2, and the rotating shaft is fixed with the screw rod 34.
- the output wires of the lifting motor 35 are respectively connected to the connecting posts 37 of the two terminals, and the insulator of the terminal is connected to the bottom plate 20.
- Fixed, the lift motor 35 can be selected as a servo motor;
- a screw nut which is fixed with the movable plate 31 and is sleeved with the screw 34;
- a pair of electrodes 38 which are fixed to the top surface of the set holder 1 through an insulating sheet, and a pair of electrodes 38 are connected to the controller through cables;
- the two terminals 37 are electrically connected to a pair of electrodes 38 respectively, and the controller can control the movable plate 31 via the lifting motor 35 to drive the bottom of the cargo packaging bag 4 to rise to a predetermined level.
- the controller can control the movable plate 31 to drive the bottom of the cargo packaging bag 4 to descend through the lifting motor 35, so that the cargo 80 above the bag mouth can be lowered.
- This embodiment provides a technical solution for using electricity as power.
- the movable plate lifting and lowering drive mechanism includes:
- the bottom frame 81 of the electric jack is fixed with the bottom plate 20 of the moving frame 2, the top frame 82 is fixed with the movable plate 31, and the output wires of the jack motor 83 are respectively connected to the terminals 37 of the two terminals.
- the insulator is fixed with the bottom plate 20, and the jack motor 83 can be selected as a servo motor;
- a pair of electrodes 38 which are fixed to the top surface of the set holder 1 through an insulating sheet, and a pair of electrodes 38 are connected to the controller through cables;
- the two terminals 37 are respectively electrically connected to a pair of electrodes 38, and the controller can control the movable plate 31 via the jack motor 83 to drive the bottom of the cargo packaging bag 4 to rise to a predetermined level.
- the controller can control the movable plate 31 to drive the bottom of the cargo packaging bag 4 to descend through the jack motor 83, so that the cargo 80 above the bag mouth can be lowered.
- the electric jack is an existing product and only needs to be purchased, and this embodiment can reduce the design cost.
- the pallet moving frame 2 is formed by connecting a rectangular frame, a vertical rod 21 and a bottom plate 20 in sequence; the rectangular frame is located on the top of the pallet moving frame 2, and the length or width of the rectangular frame can be elastically deformed, so that the goods can be moved.
- the bag mouth of the packaging bag 4 is stretched and tightened.
- the technical solution can be adapted to bag openings of different sizes, and can support the bag opening to the maximum, and at the same time, it is very convenient to disassemble and assemble.
- the rectangular frame includes:
- Two first transverse outer sleeves 22, one end of the two first transverse outer sleeves 22 is connected to the first vertical pipe 27 and fixed with the bottom plate 20 through the vertical rod 21, and the other end of the two first transverse outer sleeves 22 is suspended;
- the two limit reinforcement plates 24 are fixed with the first lateral outer sleeve 22 and the vertical rod 21.
- the protrusions 241 of the limit reinforcement plate 24 are inserted into the limit grooves 222 through the long holes of the first lateral outer sleeve The travel limit of the two transverse inner sleeves 23 .
- the limit reinforcement plate 24 can not only improve the strength of the moving frame 2 of the collection bag, but also has a limit function, which is multi-purpose, and is also convenient for disassembly and assembly.
- the cross-sections of the first lateral outer sleeve 22 and the second lateral inner sleeve 23 are rectangular, and the rectangular frame also includes:
- a plurality of sliding positioning blocks 26 are fixed on the four outer surfaces of the second lateral inner sleeve 23 and touch the inner surface of the first lateral outer sleeve 22 .
- the sliding positioning block 26 has the function of reducing friction and positioning.
- four positioning portions are fixed at the four corners of the rectangular frame, and the four positioning portions can fix the bag mouth of the cargo packaging bag 4 so that it is stretched to form a rectangular shape.
- the positioning part is a pointed positioning post, and the pointed positioning post can pierce the opening of the cargo packaging bag 4 to fix the bag opening, so that it is stretched to form a rectangular shape.
- the cargo packaging bag 4 is usually made of a woven bag or the like, and the pointed parts of the four pointed positioning posts 231 can pierce the woven bag without being very sharp.
- the head part will not hurt human skin, it is very safe, and it is very convenient to fix.
- the bottom plate 20 of the container moving frame 2 and the container fixing frame 1 are respectively provided with a plurality of pairs of fine positioning devices, and each pair of fine positioning devices includes:
- the conical convex column and the conical concave block one of which is fixed with the bottom plate 20 of the collecting bag moving frame 2, and the other is fixed with the collecting bag fixing frame 1;
- the conical convex column can be embedded in the conical concave block, so that the container fixing frame 1 and the container fixing frame 1 can be accurately positioned.
- the unloading chassis 9 is fixed with a positioning device 91 for the moving pallet 2.
- the moving pallet positioning device 91 can align the pallet moving rack 2.
- the package moving rack 2 is fixed, and the package moving rack positioning device 91 is controlled by the unloading controller, which is wired or wirelessly connected to the server.
- the disassembly and assembly of the cargo packaging bag 4 usually requires a certain amount of force. By fixing the container moving frame 2, it can bring convenience for disassembly and assembly. For example, when the rectangular frame is reduced by force, the cargo packaging bag can be directly 4. Take out after disengaging the four pointed positioning posts.
- the container moving rack positioning device 91 includes:
- More than one pair of electromagnetic locks which are installed symmetrically with respect to the container moving frame 2, and are electrically connected to the unloading controller;
- the bottom plate 20 of the pallet moving rack 2 is made of a magnetic conductive material, and the bottom plate 20 can be attracted by an electrified electromagnetic lock.
- the electromagnetic lock is selected from the existing products.
- the switch is connected in series. Under normal conditions, the electromagnetic lock is not energized.
- the electromagnetic lock is turned on through the switch, and the unlocking or locking time can also be automatically controlled by the server.
- the cargo sensor 6 includes:
- Multiple pairs of laser emitting tubes and multiple pairs of laser receiving tubes are installed horizontally, and the beam emitted by the laser emitting tubes can be received by the laser receiving tubes after being reflected by the goods 80 .
- the laser emitting tube and the laser receiving tube are selected from existing products, with high control precision and low power consumption.
- the bag-collecting robot 84 in the present disclosure can precisely locate and transport the goods through a positioning system.
- the positioning system includes a wireless positioning system, which collects the position information of the bag-collecting robot 84 for accurate judgment; it can also be pasted on the bottom or floor through a two-dimensional code.
- the camera in the bag-collecting robot 84 collects the landmark information of the two-dimensional code for precise positioning.
- the present disclosure also provides a cargo loading and transporting method, wherein the steps of the cargo loading and transporting method include:
- the movable plate lift drive mechanism is controlled to control the movable plate 31 to descend until the cargo in the cargo packaging bag 4 descends and falls below the predetermined height.
- the present disclosure provides a cargo loading and conveying system and method, which improves the loading capacity and packing efficiency of a cargo packaging bag.
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Abstract
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本公开要求于2020年07月15日提交中国专利局的申请号为202010679417.0、名称为“货物装载输送系统”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。The present disclosure claims the priority of the Chinese Patent Application No. 202010679417.0 and entitled "Cargo Loading and Conveying System" filed with the Chinese Patent Office on Jul. 15, 2020, the entire contents of which are incorporated herein by reference.
本公开涉及输送技术领域,具体而言,涉及一种货物装载输送系统及方法。The present disclosure relates to the field of conveying technology, and in particular, to a system and method for loading and conveying goods.
通过机器人分拣包裹已获得了很好的应用,现有技术中,中国专利公开了CN201510433995.5-一种包裹分捡系统及方法,改善了现有技术中包裹分捡效率有待提高的问题。Sorting packages by robots has been well applied. In the prior art, Chinese patent discloses CN201510433995.5-a package sorting system and method, which improves the problem that the efficiency of package sorting needs to be improved in the prior art.
发明人在研究中发现:包裹收集装置在实际应用中无法判断是否已装满包裹,而且包裹收集装置无法处理超出预定高度的包裹。The inventor found in the research that the package collecting device cannot judge whether the package is full in practical application, and the package collecting device cannot handle the package exceeding the predetermined height.
发明内容SUMMARY OF THE INVENTION
本公开的目的包括,例如,提供了一种货物装载输送系统及方法,能有效控制包括包裹在内的货物不超出货物包装袋的预定高度。The objects of the present disclosure include, for example, to provide a cargo loading and conveying system and method, which can effectively control the cargo, including the package, not to exceed the predetermined height of the cargo packaging bag.
本公开的技术方案是:The technical solution of the present disclosure is:
第一方面,本公开提供一种货物装载输送系统,包括:In a first aspect, the present disclosure provides a cargo loading and conveying system, comprising:
集包固定架,其与楼面或地面固定;Bundle fixing frame, which is fixed to the floor or ground;
集包移动架,其放置在集包固定架上,集包移动架能固定柔性的货物包装袋且将货物包装袋的袋口撑开,当货物包装袋装入货物后,集包移动架的下方能驶入集包机器人,集包机器人能将装载有货物的集包移动架顶升后运送到卸货底架上;The container moving frame is placed on the container fixing frame. The container moving frame can fix the flexible cargo packaging bag and open the bag mouth of the cargo packaging bag. When the cargo packaging bag is loaded with goods, the The collecting robot can be driven below, and the collecting robot can lift the moving frame of the collecting bag loaded with the goods and transport it to the unloading bottom frame;
活动板,其安装在集包移动架内且能升降,活动板能支撑货物包装袋的底部且能控制货物包装袋底部的升降;The movable plate, which is installed in the moving frame of the collection bag and can be lifted and lowered, the movable plate can support the bottom of the cargo packaging bag and can control the lifting and lowering of the bottom of the cargo packaging bag;
活动板升降驱动机构,其能驱动活动板升降;The movable plate lift drive mechanism, which can drive the movable plate to lift;
货物传感器,其设置在货物包装袋袋口的附近,配置成采集货物溢出袋口预定高度的信息,货物传感器经支架与集包固定架固定;The cargo sensor is arranged near the mouth of the cargo packaging bag, and is configured to collect the information of the predetermined height of the cargo overflowing the mouth of the bag, and the cargo sensor is fixed to the container fixing frame through the bracket;
控制器,其电连接货物传感器和活动板升降驱动机构,在货物包装袋装载货物前,控制器控制活动板上升到预定高度,当货物传感器采集到货物溢出袋口预定高度时,控制器能经活动板升降驱动机构控制活动板下降,从而能使货物包装袋内的货物下降;The controller is electrically connected to the cargo sensor and the movable plate lifting drive mechanism. Before the cargo packaging bag is loaded with goods, the controller controls the movable plate to rise to a predetermined height. When the cargo sensor collects the predetermined height of the cargo overflowing the bag mouth, the controller can pass The movable plate lift drive mechanism controls the movable plate to descend, so that the goods in the cargo packaging bag can be lowered;
服务器,其通过无线连接集包机器人,通过无线或有线连接控制器。The server, which is connected to the robot via wireless connection, and the controller via wireless or wired connection.
可选地,活动板升降驱动机构包括:Optionally, the movable plate lift drive mechanism includes:
气囊,其设置有第一气嘴,气囊安装在集包移动架的底板和活动板之间;an air bag, which is provided with a first air nozzle, and the air bag is installed between the bottom plate and the movable plate of the moving frame of the collection bag;
上气接头,其与底板固定,上气接头设置有气路连通的第二气嘴和上对接气嘴,第二气嘴经软管连通第一气嘴;The upper air joint is fixed with the bottom plate, and the upper air joint is provided with a second air nozzle and an upper butt-jointed air nozzle which are communicated with the air path, and the second air nozzle is connected to the first air nozzle through a hose;
下气接头,其与集包固定架的顶面固定,所下气接头设置有密封圈以及气路连通的第二气嘴和下对接气嘴;the lower gas joint, which is fixed with the top surface of the collecting bag fixing frame, and the lower gas joint is provided with a sealing ring and a second gas nozzle and a lower butt joint gas nozzle which are communicated with the gas path;
吹气电磁阀,其串接在气泵和第一气嘴之间;an air blowing solenoid valve, which is connected in series between the air pump and the first air nozzle;
吸气电磁阀,其串接在真空泵和第一气嘴之间;The suction solenoid valve is connected in series between the vacuum pump and the first air nozzle;
压力传感器,其安装在第一气嘴的管路中;a pressure sensor, which is installed in the pipeline of the first air nozzle;
压力传感器、吹气电磁阀和吸气电磁阀安装在控制盒内且电连接控制器;The pressure sensor, the blowing solenoid valve and the suction solenoid valve are installed in the control box and are electrically connected to the controller;
当集包移动架放置在集包固定架上时,上气接头的上对接气嘴和下气接头的下对接气嘴对接且气路连通,并经密封圈密封,控制器打开吹气电磁阀,能对气囊充气,活动板带动货物包装袋的底部上升到预定高度,当气囊达到预定的压力值后关闭吹气电磁阀;当货物传感器采集到有货物溢出袋口预定高度时,控制器能打开吸气电磁阀,将气囊内的空气吸入真空泵,活动板和货物下降,集包移动架能被集包机器人顶升后运送到卸货的卸货底架上。When the collecting bag moving frame is placed on the collecting bag fixing frame, the upper butting air nozzle of the upper air connector and the lower butting air nozzle of the lower air connector are connected and the air path is connected and sealed by the sealing ring, and the controller opens the air blowing solenoid valve , can inflate the airbag, the movable plate drives the bottom of the cargo packaging bag to rise to a predetermined height, and when the airbag reaches the predetermined pressure value, the air blowing solenoid valve is closed; when the cargo sensor detects that the cargo overflows the predetermined height of the bag mouth, the controller can Open the suction solenoid valve, suck the air in the air bag into the vacuum pump, the movable plate and the goods are lowered, and the pallet moving rack can be lifted by the pallet robot and then transported to the unloading bottom rack for unloading.
可选地,气囊设置有多个且均呈扁形,多个气囊上下叠装,多个气囊的第一气嘴均通过软管连通。Optionally, a plurality of airbags are provided and all are in a flat shape, the plurality of airbags are stacked on top of each other, and the first air nozzles of the plurality of airbags are all connected through a hose.
可选地,气囊设置有多个且均呈扁形,多个气囊并列设置,多个气囊的第一气嘴均通过软管连通。Optionally, a plurality of airbags are provided and all are flat-shaped, the plurality of airbags are arranged side by side, and the first air nozzles of the plurality of airbags are all connected by a hose.
可选地,活动板升降驱动机构还包括:Optionally, the movable plate lift drive mechanism further includes:
至少一个滑套,滑套套在集包移动架中的立杆外,并能沿立杆上下移动,滑套与活动板固定。At least one sliding sleeve, the sliding sleeve is sleeved outside the vertical pole in the moving frame of the collection bag, and can move up and down along the vertical pole, and the sliding sleeve is fixed with the movable plate.
可选地,活动板升降驱动机构包括:Optionally, the movable plate lift drive mechanism includes:
两个滑套,两个滑套分别套在集包移动架中的两根立杆外,并能沿立杆上下移动,两个滑套均与活动板固定;Two sliding sleeves, the two sliding sleeves are respectively sleeved outside the two vertical rods in the moving frame of the collection bag, and can move up and down along the vertical rods, and the two sliding sleeves are fixed with the movable plate;
升降电机,其壳体与集包移动架的底板固定,转轴与丝杆固定,升降电机的输出电线分别连接到两个接线端子的接线柱,接线端子的绝缘体与底板固定;Lifting motor, its shell is fixed with the bottom plate of the moving frame of the collection bag, the rotating shaft is fixed with the screw rod, the output wires of the lifting motor are respectively connected to the terminals of the two terminals, and the insulator of the terminal is fixed with the bottom plate;
丝杆螺母,其与活动板固定且与丝杆套接;A screw nut, which is fixed with the movable plate and is sleeved with the screw;
一对电极,其经绝缘片与集包固定架的顶面固定,一对电极经电缆线连接控制器;A pair of electrodes, which are fixed with the top surface of the collecting bag fixing frame through an insulating sheet, and a pair of electrodes is connected to the controller through a cable;
当集包移动架放置在集包固定架上时,两个接线柱分别电连接一对电极,控制器能经升降电机控制活动板带动货物包装袋的底部上升到预定高度,当货物传感器溢出袋口预定高度时,控制器能经升降电机控制活动板带动货物包装袋的底部下降,从而能使袋口上方的货物下降。When the moving frame of the collecting bag is placed on the fixing frame of the collecting bag, the two terminals are electrically connected to a pair of electrodes respectively, and the controller can control the movable plate through the lifting motor to drive the bottom of the cargo packaging bag to rise to a predetermined height. When the cargo sensor overflows the bag When the height of the mouth is predetermined, the controller can control the movable plate to drive the bottom of the goods packaging bag to descend through the lifting motor, so that the goods above the mouth of the bag can be lowered.
可选地,活动板升降驱动机构包括:Optionally, the movable plate lift drive mechanism includes:
电动千斤顶,其底部机架与集包移动架的底板固定,顶部机架与活动板固定,千斤顶电机的输出电线分别连接到两个接线端子的接线柱,接线端子的绝缘体与底板固定;For the electric jack, the bottom frame is fixed with the bottom plate of the moving frame of the collection bag, the top frame is fixed with the movable plate, the output wires of the jack motor are respectively connected to the terminals of the two terminals, and the insulator of the terminal is fixed with the bottom plate;
一对电极,其经绝缘片与集包固定架的顶面固定,一对电极经电缆线连接控制器;A pair of electrodes, which are fixed with the top surface of the collecting bag fixing frame through an insulating sheet, and a pair of electrodes is connected to the controller through a cable;
当集包移动架放置在集包固定架上时,两个接线柱分别电连通一对电极,控制器能经千斤顶电机控制活动板带动货物包装袋的底部上升到预定高度,当货物传感器采集到货物溢出袋口预定高度时,控制器能经千斤顶电机控制活动板带动货物包装袋的底部下降,从而能使袋口上方的货物下降。When the moving frame of the bag is placed on the fixing frame of the bag, the two terminals are electrically connected to a pair of electrodes respectively, and the controller can control the movable plate through the jack motor to drive the bottom of the cargo packaging bag to rise to a predetermined height. When the goods overflow the predetermined height of the bag mouth, the controller can control the movable plate through the jack motor to drive the bottom of the goods packaging bag to descend, so that the goods above the bag mouth can be lowered.
可选地,集包移动架的顶部为矩形框,矩形框的长度或宽度方向能够弹性变形,从而能将货物包装袋的袋口撑开拉紧。Optionally, the top of the pallet moving rack is a rectangular frame, and the length or width of the rectangular frame can be elastically deformed, so as to stretch the bag opening of the cargo packaging bag.
可选地,矩形框包括:Optionally, the rectangular frame includes:
两根第一横向外套管,两根第一横向外套管的一端连接第一竖向管且经立杆与底板固定,两根第一横向外套管的另一端悬空;Two first lateral outer sleeves, one end of the two first lateral outer sleeves is connected to the first vertical pipe and is fixed to the bottom plate through a vertical rod, and the other ends of the two first lateral outer sleeves are suspended;
两根第二横向内套管,两根第二横向内套管的一端连接第二竖向管,另一端插入第一横向外套管内,第二横向内套管的底部开设有限位槽;two second lateral inner sleeves, one end of the two second lateral inner sleeves is connected to the second vertical pipe, the other end is inserted into the first lateral outer sleeve, and the bottom of the second lateral inner sleeve is provided with a limiting groove;
两个压簧,其一端触及第二横向内套管的内端,另一端触及第一竖向管;Two compression springs, one end of which touches the inner end of the second horizontal inner sleeve, and the other end touches the first vertical tube;
两块限位加强板,其与第一横向外套管和立杆固定,限位加强板的凸块穿过第一横向外套管的长孔插入限位槽能对第二横向内套管的行程限位。Two limit reinforcement plates are fixed with the first lateral outer sleeve and the vertical rod. The protrusions of the limit reinforcement plates pass through the long holes of the first lateral outer sleeve and are inserted into the limit grooves, which can affect the stroke of the second lateral inner sleeve. limit.
可选地,第一横向外套管和第二横向内套管的截面为矩形,矩形框还包括:Optionally, the cross sections of the first lateral outer sleeve and the second lateral inner sleeve are rectangular, and the rectangular frame further includes:
多块滑动定位块,多块滑动定位块固定在第二横向内套管的四个外面且触及第一横向外套管的内面。A plurality of sliding positioning blocks are fixed on the four outer surfaces of the second lateral inner sleeve and touch the inner surface of the first lateral outer sleeve.
可选地,矩形框的四个角固定有四个定位部,四个定位部能固定货物包装袋的袋口,使其撑开形成矩形状。Optionally, four positioning portions are fixed at the four corners of the rectangular frame, and the four positioning portions can fix the bag mouth of the cargo packaging bag so that it is stretched to form a rectangular shape.
可选地,定位部为尖头定位柱,尖头定位柱能刺破货物包装袋固定袋口,使其撑开形成矩形状。Optionally, the positioning portion is a pointed positioning post, and the pointed positioning post can pierce the opening of the fixed bag of the cargo packaging bag, so that it is stretched to form a rectangular shape.
可选地,集包移动架的底板和集包固定架分别设置有多对精定位装置,每 对精定位装置均包括:Optionally, the bottom plate of the container moving frame and the container fixing frame are respectively provided with a plurality of pairs of precise positioning devices, and each pair of precise positioning devices includes:
锥形凸柱和锥形凹块,其中一个与集包移动架的底板固定,另一个与集包固定架固定;Conical convex column and conical concave block, one of which is fixed with the bottom plate of the moving frame of the collecting bag, and the other is fixed with the fixing frame of the collecting bag;
锥形凸柱能嵌入锥形凹块,从而能使集包固定架与集包固定架精准定位。The conical convex column can be embedded in the conical concave block, so that the container holder and the container holder can be accurately positioned.
可选地,卸货底架固定有集包移动架定位装置,当集包移动架由集包机器人放置在卸货底架上时,该集包移动架定位装置能对集包移动架进行固定,集包移动架定位装置由卸载控制器控制,卸载控制器通过有线或无线连接服务器。Optionally, the unloading bottom frame is fixed with a positioning device for the moving bag rack. When the moving collecting frame is placed on the unloading bottom frame by the collecting robot, the positioning device for moving the collecting bag can fix the moving frame for collecting the bag. The package moving rack positioning device is controlled by the unloading controller, and the unloading controller is connected to the server by wire or wireless.
可选地,集包移动架定位装置包括:Optionally, the positioning device for the mobile rack of the collection package includes:
一对以上电磁锁,其相对于集包移动架对称安装,其电连接卸载控制器;More than one pair of electromagnetic locks, which are installed symmetrically with respect to the moving frame of the collection bag, and which are electrically connected to the unloading controller;
集包移动架的底板由导磁材料制成,底板能被通电的电磁锁吸住。The bottom plate of the pallet moving frame is made of magnetic conductive material, and the bottom plate can be attracted by the electrified electromagnetic lock.
可选的,货物传感器包括:Optionally, cargo sensors include:
多对激光发射管和多对激光接收管,其水平安装,激光发射管射出的光束经货物反射后能由激光接收管接收。Multiple pairs of laser emitting tubes and multiple pairs of laser receiving tubes are installed horizontally, and the beam emitted by the laser emitting tubes can be received by the laser receiving tubes after being reflected by the goods.
第二方面,本公开提供一种货物装载输送方法,包括:In a second aspect, the present disclosure provides a cargo loading and conveying method, comprising:
控制集包移动架中的活动板上升到预定高度;Control the movable plate in the moving frame of the package to rise to a predetermined height;
当货物包装袋装入货物后,采集货物溢出袋口预定高度的信息;When the cargo packaging bag is loaded with the cargo, collect the information of the predetermined height of the cargo overflowing the bag mouth;
当货物传感器采集到货物溢出袋口预定高度时,控制活动板升降驱动机构控制活动板下降,直至货物包装袋内的货物下降,并低于预定高度。When the cargo sensor collects the predetermined height of the cargo overflowing from the bag mouth, control the movable plate lifting and lowering drive mechanism to control the movable plate to descend until the cargo in the cargo packaging bag descends and is lower than the predetermined height.
与现有技术相比,本公开实施例的有益效果包括,例如:Compared with the prior art, the beneficial effects of the embodiments of the present disclosure include, for example:
本公开能保证货物包装袋基本装满货物不溢出且可以直接打包,提高了货物包装袋的装载容量和打包效率;集包移动架能固定不同尺寸袋口的货物包装袋,且都能使袋口撑到最大,同时拆装非常方便。本公开除了货物包装袋需要人工辅助以外,其它的工序能全部自动化完成。本公开具有结构合理、成本低、拆装货物方便、装载容量最大化以及自动化程度高的有益效果。The present disclosure can ensure that the cargo packaging bag is basically filled with goods without overflowing and can be directly packed, thereby improving the loading capacity and packaging efficiency of the cargo packaging bag; The mouth supports to the maximum, and it is very convenient to disassemble and assemble. In the present disclosure, except that the cargo packaging bag needs manual assistance, all other processes can be completed automatically. The present disclosure has the beneficial effects of reasonable structure, low cost, convenient loading and unloading of goods, maximum loading capacity and high degree of automation.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本公开货物装载输送系统的结构示意图;FIG. 1 is a schematic structural diagram of the cargo loading and conveying system of the present disclosure;
图2为本公开货物装载输送系统的;FIG. 2 is a view of the cargo loading and conveying system of the present disclosure;
图3为本公开上对接气嘴和下对接气嘴对接连通气路的结构示意图;FIG. 3 is a schematic structural diagram of the butt-connected air passage of the upper butt-jointed air nozzle and the lower butted air-nozzle of the present disclosure;
图4为本公开吹气电磁阀和吸气电磁阀的结构示意图;4 is a schematic structural diagram of a blowing solenoid valve and a suction solenoid valve of the present disclosure;
图5为本公开气囊的结构示意图;5 is a schematic structural diagram of an airbag of the present disclosure;
图6为本公开升降电机的结构示意图;6 is a schematic structural diagram of a lifting motor of the present disclosure;
图7为本公开接线端子的结构示意图;FIG. 7 is a schematic structural diagram of a wiring terminal of the present disclosure;
图8为本公开电动千斤顶的结构示意图;8 is a schematic structural diagram of the disclosed electric jack;
图9为本公开矩形框的结构示意图;9 is a schematic structural diagram of a rectangular frame of the present disclosure;
图10为本公开矩形框的侧视图;Figure 10 is a side view of the disclosed rectangular frame;
图11为本公开卸货底架的结构示意图。FIG. 11 is a schematic structural diagram of the unloading chassis of the present disclosure.
图中标号:Labels in the figure:
1-集包固定架;2-集包移动架;4-货物包装袋;80-货物;84-集包机器人;9-卸货底架;31-活动板;6-货物传感器;6-传感器;7-支架;52-控制器;82-上层楼面;83-卸货口;81-分拣机器人;32-气囊;321-第一气嘴;20-底板;201-上气接头;203-第二气嘴;202-上对接气嘴;11-下气接头;111-密封圈;113-第二气嘴;112-下对接气嘴;202-上对接气嘴;53-吹气电磁阀;54-吸气电磁阀;56-压力传感器;51-控制盒;52-控制器;55-四通接头;36-滑套;21-立杆;35-升降电机;34-丝杆;37-接线柱;38-电极;83-千斤顶电机;22-第一横向外套管;27-第一竖向管;23-第二横向内套管;28-第二竖向管;222-限位槽;25-压簧;24-限位加强板;241-凸块;26-滑动定位块;231-尖头定位柱;91-集包移动架定位装置。1-Package fixed frame; 2-Package mobile rack; 4-Cargo bag; 80-Cargo; 84-Package robot; 9-Unloading chassis; 31-Moveable board; 6-Cargo sensor; 6-Sensor; 7- bracket; 52- controller; 82- upper floor; 83- unloading port; 81- sorting robot; 32- air bag; 321- first air nozzle; 20- bottom plate; 201- upper air joint; Two air nozzles; 202 - upper butt air nozzle; 11 - lower air connector; 111 - sealing ring; 113 - second air nozzle; 112 - lower butt air nozzle; 202 - upper butt air nozzle; 53 - blowing solenoid valve; 54-suction solenoid valve; 56-pressure sensor; 51-control box; 52-controller; 55-four-way joint; 36-sliding sleeve; 21-pole; 35-lifting motor; 34-screw; 37- 38-electrode; 83-jack motor; 22-first lateral outer casing; 27-first vertical pipe; 23-second lateral inner casing; 28-second vertical pipe; 222-limiting slot ; 25-compression spring; 24-limiting reinforcement plate; 241-bump; 26-sliding positioning block; 231-point positioning column; 91-set bag moving frame positioning device.
下面结合附图和实施例对本公开作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for the convenience of description, only the parts related to the invention are shown in the drawings.
需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本公开。请参照图1、图2及图4,本实施例提供了一种货物装载输送系统,包括:It should be noted that the embodiments of the present disclosure and the features of the embodiments may be combined with each other under the condition of no conflict. The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Please refer to FIG. 1 , FIG. 2 and FIG. 4 , this embodiment provides a cargo loading and conveying system, including:
集包固定架1,其与楼面或地面固定;Bundle fixing
集包移动架2,其放置在集包固定架1上,集包移动架2能固定柔性的货物包装袋4且将货物包装袋4的袋口撑开,当货物包装袋4装入货物80后,集包移动架2的下方能驶入集包机器人84,集包机器人84能将装载有货物80的集包移动架2顶升后运送到卸货底架9上;The
活动板31,其安装在集包移动架2内且能升降,活动板31能支撑货物包装袋4的底部且能控制货物包装袋4底部的升降;The
活动板升降驱动机构,其能驱动活动板31升降;The movable plate lifting and lowering driving mechanism, which can drive the
货物传感器6,其设置在货物包装袋4袋口的附近,配置成采集货物80溢出袋口预定高度的信息,传感器6经支架7与集包固定架1固定;The
控制器52,其电连接货物传感器6和活动板升降驱动机构,在货物包装袋4装载货物80前,控制器控制活动板31上升到预定高度,当货物传感器6采集到货物80时,控制器能经活动板升降驱动机构控制活动板31下降,从而能使货物包装袋4内的货物下降;The
服务器,其通过无线连接集包机器人84,通过无线或有线连接控制器。The server, which is connected to the
本货物装载输送系统可以安装且不限于在背景技术中提到的包裹分捡系统中,如图2所示,包裹分捡系统包括;The cargo loading and conveying system can be installed and is not limited to the package sorting system mentioned in the background art. As shown in FIG. 2 , the package sorting system includes:
上层楼面82,其开设有卸货口83,该卸货口83能卸载经分拣机器人81分拣后的货物80;The
集包固定架1,其位于卸货口83的正下方;The
从图2中可以看出,当货物80溢出货物包装袋4时,超出预定高度的货物80会阻碍本货物装载输送系统的正常工作;As can be seen from FIG. 2, when the
此时,通过活动板31下移,货物80能下降,从而能使货物装载输送系统的正常工作。At this time, by moving down the
本货物装载输送系统还能保证货物包装袋4基本装满货物80不溢出且可以直接打包,提高了货物包装袋4的装载容量和打包效率。The cargo loading and conveying system can also ensure that the
需要说明的是,在装载货物80时,货物传感器6也能采集到货物80信号,但如果不溢出时,该信号时间非常短,是脉冲信号,只有溢出时,货物传感器6才能获得稳定的输出信号,该输出信号为非脉冲信号,可以通过软件甄别。It should be noted that when the
请参照图1-图5,在本实施例中,活动板升降驱动机构包括:Please refer to FIG. 1-FIG. 5, in this embodiment, the movable plate lifting and lowering drive mechanism includes:
气囊32,其设置有第一气嘴321,气囊32安装在集包移动架2的底板20和活动板31之间;The
上气接头201,其与底板20固定,上气接头201设置有气路连通的第二气嘴203和上对接气嘴202,第二气嘴203经软管连通第一气嘴321;The upper air joint 201 is fixed with the
下气接头11,其与集包固定架1的顶面固定,下气接头11设置有密封圈111以及气路连通的第二气嘴113和下对接气嘴112;The
为了提高定位精度,可以将上对接气嘴202和下对接气嘴112设计成锥形。In order to improve the positioning accuracy, the upper abutting
吹气电磁阀53,其串接在气泵和第一气嘴321之间;The air blowing
吸气电磁阀54,其串接在真空泵和第一气嘴321之间;The
压力传感器56,其安装在第一气嘴321的管路中;a
压力传感器56、吹气电磁阀53和吸气电磁阀54安装在控制盒51内且电连接控制器52;The
从图4可以看出,可以选用四通接头55分别连接吸气电磁阀54、吹气电磁阀53、压力传感器56和气囊32;As can be seen from FIG. 4, the four-way joint 55 can be selected to connect the
需要说明的是,如果不安装真空泵,有可能气囊32无法完全释放气体,释放的时间会显著加长。It should be noted that, if the vacuum pump is not installed, it is possible that the
当集包移动架2放置在集包固定架1上时,上气接头201的上对接气嘴202和下气接头11的下对接气嘴112对接且气路连通,并经密封圈111密封,控制器打开吹气电磁阀53,能对气囊32充气,活动板31带动货物包装袋4的底部上升到预定高度,当气囊32达到预定的压力值后关闭吹气电磁阀53;当货物传感器6采集到有货物80溢出袋口预定高度时,控制器能打开吸气电磁阀54,将气囊32内的空气吸入真空泵,活动板31和货物80下降,集包移动架2能被集包机器人84顶升后运送到卸货的卸货底架9上。When the collecting
使用气囊的优势是,能够对货物进行缓冲,不容易损坏货物,气囊的重量非常轻,能降低集包机器人84的负载,节省能耗,成本低,响应速度快。The advantage of using an airbag is that it can buffer the goods and is not easy to damage the goods. The weight of the airbag is very light, which can reduce the load of the bag-collecting
在上述实施例的基础上,气囊32设置有多个且均呈扁形,多个气囊32上下叠装,多个气囊32的第一气嘴321均通过软管连通。本实施例通过多个扁形气囊32上下叠装能提高气囊稳定性。可选地,气囊32设置有多个且均呈扁形,多个气囊32并列设置,多个气囊32的第一气嘴321均通过软管连通。并列设置的多个气囊32与上下叠装的多个气囊32的变形方向均相同,均为在底板20和活动板31之间变形,且配置成变形后使得活动板31相对于底板20升降。On the basis of the above-mentioned embodiment, a plurality of
可选地,当多个气囊32的变形驱动活动板31相对于底板20升降时,为引导活动板31相对于底板20运动,故活动板升降驱动机构还包括至少一个滑套36,滑套36套在集包移动架2中的立杆21外,并能沿立杆(21)上下移动,滑套36与活动板31固定,从而起到引导活动板31相对于底板20运动的作用,并且能够通过对活动板31的运动方向的限制,能够保持活动板31与气囊32接触面的角度,从而能够保持气囊32变形时作用于活动板31的力的方向,进而使得活动板31的运动平稳。Optionally, when the deformation of the plurality of
请参照图1-图7,可选地,活动板升降驱动机构包括:Please refer to FIG. 1-FIG. 7, optionally, the movable plate lifting and lowering drive mechanism includes:
两个滑套36,两个滑套36分别套在集包移动架2中的两根立杆21外,并能沿立杆21上下移动,两个滑套36均与活动板31固定;Two sliding
升降电机35,其壳体与集包移动架2的底板20固定,转轴与丝杆34固定,升降电机35的输出电线分别连接到两个接线端子的接线柱37,接线端子的绝缘体与底板20固定,升降电机35可选用伺服电机;The lifting
丝杆螺母,其与活动板31固定且与丝杆34套接;A screw nut, which is fixed with the
一对电极38,其经绝缘片与集包固定架1的顶面固定,一对电极38经电缆线连接控制器;A pair of
当集包移动架2放置在集包固定架1上时,两个接线柱37分别电连接一对电极38,控制器能经升降电机35控制活动板31带动货物包装袋4的底部上升到预定高度,当货物传感器6采集到有货物80溢出袋口预定高度时,控制器能经升降电机35控制活动板31带动货物包装袋4的底部下降,从而能使袋口上方的货物80下降。When the
本实施例提供了用电作为动力的一种技术方案。This embodiment provides a technical solution for using electricity as power.
请参照图1-图8,可选地,活动板升降驱动机构包括:Please refer to FIG. 1-FIG. 8, optionally, the movable plate lifting and lowering drive mechanism includes:
电动千斤顶,其底部机架81与集包移动架2的底板20固定,顶部机架82与活动板31固定,千斤顶电机83的输出电线分别连接到两个接线端子的接线柱37,接线端子的绝缘体与底板20固定,千斤顶电机83可选用伺服电机;The
一对电极38,其经绝缘片与集包固定架1的顶面固定,一对电极38经电缆线连接控制器;A pair of
当集包移动架2放置在集包固定架1上时,两个接线柱37分别电连通一对电极38,控制器能经千斤顶电机83控制活动板31带动货物包装袋4的底部上升到预定高度,当货物传感器6采集有货物80溢出袋口预定高度时,控制器能经千斤顶电机83控制活动板31带动货物包装袋4的底部下降,从而能使袋口上方的货物80下降。When the
电动千斤顶为现有产品,只需购买商品即可,本实施例能降低设计成本。The electric jack is an existing product and only needs to be purchased, and this embodiment can reduce the design cost.
可选地,集包移动架2由矩形框、立杆21和底板20依次连接构成;矩形框位于集包移动架2的顶部,该矩形框的长度或宽度方向能够弹性变形,从而能将货物包装袋4的袋口撑开拉紧。Optionally, the
该技术方案能适应不同尺寸袋口,且都能使袋口撑到最大,同时拆装非常方便。The technical solution can be adapted to bag openings of different sizes, and can support the bag opening to the maximum, and at the same time, it is very convenient to disassemble and assemble.
请参照图1-图11,可选地,矩形框包括:Please refer to FIG. 1-FIG. 11, optionally, the rectangular frame includes:
两根第一横向外套管22,两根第一横向外套管22的一端连接第一竖向管27且经立杆21与底板20固定,两根第一横向外套管22的另一端悬空;Two first transverse
两根第二横向内套管23,两根第二横向内套管23的一端连接第二竖向管28,另一端插入第一横向外套管22内,第二横向内套管23的底部开设有限位槽222;Two second transverse
两个压簧25,其一端触及第二横向内套管23的内端,另一端触及第一竖向管27;Two compression springs 25, one end of which touches the inner end of the second transverse
两块限位加强板24,其与第一横向外套管22和立杆21固定,限位加强板24的凸块241穿过第一横向外套管22的长孔插入限位槽222能对第二横向内套管23的行程限位。The two
限位加强板24既能提高集包移动架2的强度,又具有限位功能,一物多用,也方便拆装。The
第一横向外套管22和第二横向内套管23的截面为矩形,矩形框还包括:The cross-sections of the first lateral
多块滑动定位块26,多块滑动定位块26固定在第二横向内套管23的四个外面且触及第一横向外套管22的内面。A plurality of sliding positioning blocks 26 are fixed on the four outer surfaces of the second lateral
滑动定位块26具有减少摩擦同时具有定位的功能。The sliding
可选地,矩形框的四个角固定有四个定位部,四个定位部能固定货物包装袋4的袋口,使其撑开形成矩形状。定位部为尖头定位柱,尖头定位柱能刺破货物包装袋4固定袋口,使其撑开形成矩形状。Optionally, four positioning portions are fixed at the four corners of the rectangular frame, and the four positioning portions can fix the bag mouth of the
需要说明的是,货物包装袋4通常选用编织袋之类的产品,四个尖头定位柱231的尖头部分无需很尖也能刺破编织袋,因此,四个尖头定位柱231的尖头部分不会伤及人体皮肤,非常安全,固定也非常方便。It should be noted that the
为了提高定位精度,集包移动架2的底板20和集包固定架1分别设置有多对精定位装置,每对精定位装置均包括:In order to improve the positioning accuracy, the
锥形凸柱和锥形凹块,其中一个与集包移动架2的底板20固定,另一个与集包固定架1固定;The conical convex column and the conical concave block, one of which is fixed with the
锥形凸柱能嵌入锥形凹块,从而能使集包固定架1与集包固定架1精准定位。The conical convex column can be embedded in the conical concave block, so that the
可选地,卸货底架9固定有集包移动架2定位装置91,当集包移动架2由集包机器人84放置在卸货底架9上时,该集包移动架定位装置91能对集包移动架2进行固定,集包移动架定位装置91由卸载控制器控制,卸载控制器有线或无线连接服务器。Optionally, the unloading
需要说明的是,拆装货物包装袋4通常需要施加一定的力,通过固定集包移动架2能带来拆装方便,举例说,当用力使矩形框变小时,直接就能将货物包装袋4脱离四个尖头定位柱后取出。It should be noted that the disassembly and assembly of the
可选地,集包移动架定位装置91包括:Optionally, the container moving
一对以上电磁锁,其相对于集包移动架2对称安装,其电连接卸载控制器;More than one pair of electromagnetic locks, which are installed symmetrically with respect to the
集包移动架2的底板20由导磁材料制成,底板20能被通电的电磁锁吸住。The
电磁锁选用现有的商品,必要时,串接开关,常态下,电磁锁不通电,需要人工装卸货物包装袋4时,通过开关接通电磁锁,也可以通过服务器自动控制开锁或闭锁时间。The electromagnetic lock is selected from the existing products. When necessary, the switch is connected in series. Under normal conditions, the electromagnetic lock is not energized. When the
货物传感器6包括:The
多对激光发射管和多对激光接收管,其水平安装,激光发射管射出的光束经货物80反射后能由激光接收管接收。Multiple pairs of laser emitting tubes and multiple pairs of laser receiving tubes are installed horizontally, and the beam emitted by the laser emitting tubes can be received by the laser receiving tubes after being reflected by the
激光发射管和激光接收管选用现有商品,控制精度高,功耗小。The laser emitting tube and the laser receiving tube are selected from existing products, with high control precision and low power consumption.
本公开中的集包机器人84可以通过定位系统精确定位运送货物,定位系统包括无线定位系统,其采集集包机器人84的位置信息进行精确判断;也可以通过二维码粘贴在底面或楼面上,集包机器人84内的摄像头采集二维码这一地标信息进行精确定位,集包移动架2,可以人工也可以由集包机器人84放置在集包固定架1上。The bag-collecting
基于上述的货物装载输送系统,本公开还提供一种货物装载输送方法,货物装载输送方法的步骤包括:Based on the above-mentioned cargo loading and conveying system, the present disclosure also provides a cargo loading and transporting method, wherein the steps of the cargo loading and transporting method include:
控制集包移动架2中的活动板31上升到预定高度;Control the
当货物包装袋4装入货物80后,采集货物80溢出袋口预定高度的信息;After the
当货物传感器6采集到货物80溢出袋口预定高度时,控制活动板升降驱动机构控制活动板31下降,直至货物包装袋4内的货物下降,并低于预定高度。When the
以上描述仅为本公开的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本公开中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本公开中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is merely a preferred embodiment of the present disclosure and an illustration of the technical principles employed. It should be understood by those skilled in the art that the scope of the invention involved in the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover the above technical features without departing from the inventive concept. Other technical solutions formed by any combination of its equivalent features. For example, a technical solution is formed by replacing the above-mentioned features with the technical features disclosed in the present disclosure (but not limited to) with similar functions.
综上所述,本公开提供了一种货物装载输送系统及方法,提高了货物包装袋的装载容量和打包效率。In conclusion, the present disclosure provides a cargo loading and conveying system and method, which improves the loading capacity and packing efficiency of a cargo packaging bag.
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| CN114771693B (en) * | 2022-05-27 | 2023-10-31 | 南京宏川石化仓储有限公司 | A kind of warehousing handling robot and its working method |
| CN115132056A (en) * | 2022-06-16 | 2022-09-30 | 广州凡拓数字媒体科技有限公司 | Digital sand table with lifting structure |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202206339A (en) | 2022-02-16 |
| CN111824509B (en) | 2021-06-04 |
| CN111824509A (en) | 2020-10-27 |
| TWI768728B (en) | 2022-06-21 |
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