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WO2021230010A1 - Plaque de polarisation circulaire - Google Patents

Plaque de polarisation circulaire Download PDF

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Publication number
WO2021230010A1
WO2021230010A1 PCT/JP2021/015832 JP2021015832W WO2021230010A1 WO 2021230010 A1 WO2021230010 A1 WO 2021230010A1 JP 2021015832 W JP2021015832 W JP 2021015832W WO 2021230010 A1 WO2021230010 A1 WO 2021230010A1
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WO
WIPO (PCT)
Prior art keywords
layer
polarizing plate
circularly polarizing
retardation
retardation layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2021/015832
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English (en)
Japanese (ja)
Inventor
東輝 金
恩瑛 金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Chemical Co Ltd
Original Assignee
Sumitomo Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Chemical Co Ltd filed Critical Sumitomo Chemical Co Ltd
Priority to KR1020227034106A priority Critical patent/KR20230006806A/ko
Priority to CN202180033894.2A priority patent/CN115516348A/zh
Publication of WO2021230010A1 publication Critical patent/WO2021230010A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00—Optical elements other than lenses
    • G02B5/30—Polarising elements
    • G02B5/3016—Polarising elements involving passive liquid crystal elements
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80—Constructional details
    • H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/022—Mechanical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/023—Optical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00—Optical elements other than lenses
    • G02B5/30—Polarising elements
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00—Optical elements other than lenses
    • G02B5/30—Polarising elements
    • G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00—Electroluminescent light sources
    • H05B33/02—Details
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/50—OLEDs integrated with light modulating elements, e.g. with electrochromic elements, photochromic elements or liquid crystal elements

Definitions

  • the present invention relates to a circularly polarizing plate, and particularly to a thin bending-resistant circularly polarizing plate.
  • a circularly polarizing plate is provided on the visible surface of the organic EL display in order to solve problems such as reflection of external light and reflection of the background.
  • a circularly polarizing plate has a circularly polarized light function by laminating a ⁇ / 4 retardation layer on a linearly polarized light layer.
  • a positive C layer is attached to the ⁇ / 4 retardation layer for the purpose of optical compensation such as preventing the reflected light from being colored when viewed from an angle.
  • a liquid crystal coating type is usually used as the retardation layer such as the ⁇ / 4 retardation layer and the positive C layer.
  • the liquid crystal coating type retardation layer refers to a retardation layer formed by applying a composition for forming a retardation layer on an alignment layer and curing the coating film.
  • Patent Document 1 describes a liquid crystal coated elliptical polarizing plate having a polarizing layer, a ⁇ / 4 retardation layer, a vertically oriented liquid crystal curing layer, and a reinforcing layer.
  • a reinforcing layer is introduced between the polarizing layer and the ⁇ / 4 retardation layer to improve the mechanical strength, and when the liquid crystal cured film is cut, problems such as waviness at the cut end face occur.
  • Excellent processing characteristics are obtained (Examples 7 to 9, Comparative Example 2).
  • Patent Document 2 describes a base material, a polarizing coating layer formed on one surface of the base material, a first adhesive layer formed on the polarizing coating layer, a first retardation coating layer formed on the first adhesive layer, and a first position.
  • the soft layer includes a second adhesive layer formed on the phase difference coating layer, a second retardation coating layer formed on the second adhesive layer, and a soft layer formed on the second retardation coating layer.
  • the maximum stress indicates the stress at the fracture point in the stress-deformation rate graph
  • the maximum deformation rate indicates the deformation rate at the fracture point in the stress-deformation rate graph.
  • a polarizing plate having a modified toughness of 1,000 to 40,000 MPa ⁇ % as defined in the above is described.
  • the modified toughness of the soft layer corresponding to the reinforcing layer in Patent Document 1 is defined as described above, and by selecting an appropriate film satisfying this, the circularly polarizing plate is made flexible. ing.
  • Patent Document 1 does not mention the improvement of bending resistance of the polarizing plate. Further, in the circularly polarizing plate described in Patent Document 2, a relatively rigid resin such as bifunctional urethane acrylate, triacetyl cellulose, or polyethylene terephthalate is used as a soft layer corresponding to the reinforcing layer, and is flexible. (Flexibility) is insufficient.
  • a relatively rigid resin such as bifunctional urethane acrylate, triacetyl cellulose, or polyethylene terephthalate is used as a soft layer corresponding to the reinforcing layer, and is flexible. (Flexibility) is insufficient.
  • the present invention solves the problems of the conventional circularly polarizing plate, and an object of the present invention is to provide a circularly polarizing plate having excellent flexibility and excellent bending resistance.
  • the present invention A circularly polarizing plate having a polarizing layer including a linear polarizing layer and a retardation layer including a liquid crystal coating type retardation layer.
  • the circularly polarizing plate has a crack strain of 15% or more.
  • the crack strain is the elongation rate (%) when cracks occur in the circularly polarizing plate by pulling both ends of a circularly polarizing plate having a length of 5 cm and a width of 10 mm at a speed of 4 mm / min in the length direction.
  • a circularly polarizing plate Provided is a circularly polarizing plate.
  • the retardation layer comprises a ⁇ / 4 retardation layer, a retardation layer bonding layer, and a positive C layer.
  • the retardation layer bonded layer has an elastic modulus of 1 GPa or more.
  • the retardation layer bonding layer has a thickness of 1 to 5 ⁇ m.
  • the positive C layer is a liquid crystal coating type retardation layer.
  • the retardation layer has a reinforcing layer on at least one of its surfaces.
  • the reinforcing layer is formed on top of the retardation layer.
  • the reinforcing layer is formed below the retardation layer.
  • the reinforcing layer is formed on the upper part and the lower part of the retardation layer.
  • the circularly polarizing plate has a thickness of 5 to 50 ⁇ m.
  • the circularly polarizing plate is cracked or broken in the retardation layer when the operation of bending and stretching 180 ° with a bending radius of 1 mm with the polarizing layer inside is repeated 300,000 times. Has bending resistance that does not occur.
  • a circularly polarizing plate having excellent flexibility and excellent bending resistance is provided.
  • the circularly polarizing plate of the present invention can be bent with a small bending radius of, for example, a bending radius of 1 mm. Further, in the circularly polarizing plate of the present invention, the retardation layer is not cracked or broken when the operation of bending and stretching 180 ° at a bending radius of 1 mm is repeated 300,000 times with the polarizing layer inside. ..
  • FIG. 1 is a cross-sectional view showing an example of the structure of the circularly polarizing plate 100 according to the present invention.
  • the circular polarizing plate 100 shown in FIG. 1 includes a polarizing layer 10, an adhesive layer 20, and a retardation layer 30 in this order from the polarizing layer side.
  • the polarizing layer 10 includes a linear polarizing layer 12.
  • the retardation layer 30 includes a ⁇ / 4 retardation layer 31, a retardation layer bonding layer 32, and a positive C layer 33 in this order from the polarizing layer side.
  • a front plate may be further laminated on the polarizing layer 10 side of the circular polarizing plate 100.
  • the polarizing layer 10 includes a protective layer 11, a linear polarizing layer 12, and an overcoat layer 13 in this order from the visible outside.
  • the protective layer 11 is provided on the linearly polarized light layer and has a function of protecting the linearly polarized light layer 12.
  • the material of the protective layer is not particularly limited, but for example, a cyclic polyolefin resin, a triacetyl cellulose (TAC), a cellulose acetate resin composed of a resin such as diacetyl cellulose, polyethylene terephthalate, polyethylene naphthalate, and the like.
  • TAC triacetyl cellulose
  • a cellulose acetate resin composed of a resin such as diacetyl cellulose, polyethylene terephthalate, polyethylene naphthalate, and the like.
  • resins known in the art such as polyester-based resins made of resins such as polybutylene terephthalate, polycarbonate-based resins, (meth) acrylic-based resins, and polypropylene-based resins.
  • the thickness of the protective layer is usually 100 ⁇ m or less, preferably 80 ⁇ m or less, more preferably 50 ⁇ m or less, and usually 5 ⁇ m or more, and 20 ⁇ m or more.
  • the protective layer may be a film, and the film-like protective layer may have a phase difference.
  • the protective layer is a film, the linearly polarized light layer and the protective layer can be laminated via an adhesive layer or an adhesive layer.
  • the protective layer 11 may be an overcoat layer described later, and may be an organic layer or an inorganic layer.
  • the organic or inorganic layer can be a layer formed by the coating.
  • the organic layer can be formed by using a composition for forming a protective layer, for example, a (meth) acrylic resin composition, an epoxy resin composition, a polyimide resin composition, or the like.
  • the composition for forming a protective layer may be an active energy ray-curable type or a thermosetting type.
  • the inorganic layer can be formed from, for example, silicon oxide.
  • the protective layer 11 is an organic layer, the protective layer may be called a hard coat layer.
  • the protective layer 11 When the protective layer 11 is an organic layer, the protective layer can be produced, for example, by applying an active energy ray-curable protective layer forming composition on a base film and irradiating it with active energy to cure it. .. As the base film, the description of the resin plate-like body of the front plate described later is applied. The substrate film is usually stripped and removed. Examples of the method for applying the protective layer forming composition include a bar coating method and a spin coating method. When the protective layer 11 is an inorganic layer, the protective layer can be formed by, for example, a sputtering method, a vapor deposition method, or the like. When the protective layer 11 is an organic layer or an inorganic layer, the thickness of the protective layer 11 may be, for example, 0.1 ⁇ m or more and 10 ⁇ m or less, preferably 0.5 ⁇ m or more and 5 ⁇ m or less.
  • the linearly polarized light layer 12 is a layer having a function of selectively transmitting unidirectional linearly polarized light from unpolarized light rays such as natural light.
  • the linear polarizing layer 12 contains, for example, a cured product of a polymerizable liquid crystal compound and a dichroic dye, and the dichroic dye is dispersed and oriented in the cured product of the polymerizable liquid crystal compound.
  • the dimensional change of the linearly polarizing layer 12 is small as compared with the linearly polarizing layer in which a dichroic dye such as iodine is adsorbed and oriented on a polyvinyl alcohol-based resin because the shrinkage amount in the moist heat test is small. Therefore, it can be suitably used for a circularly polarizing plate used in an environment where wet and heat durability is required.
  • the polymerizable liquid crystal compound is a compound having a polymerizable reactive group and exhibiting liquid crystallinity.
  • the polymerizable reactive group is a group involved in the polymerization reaction, and is preferably a photopolymerizable reactive group.
  • the photopolymerizable reactive group refers to a group that can participate in the polymerization reaction by an active radical, an acid, or the like generated from the photopolymerization initiator.
  • Examples of the photopolymerizable functional group include a vinyl group, a vinyloxy group, a 1-chlorovinyl group, an isopropenyl group, a 4-vinylphenyl group, an acryloyloxy group, a methacryloyloxy group, an oxylanyl group, an oxetanyl group and the like.
  • acryloyloxy group, methacryloyloxy group, vinyloxy group, oxylanyl group and oxetanyl group are preferable, and acryloyloxy group is more preferable.
  • the type of the polymerizable liquid crystal compound is not particularly limited, and a rod-shaped liquid crystal compound, a disk-shaped liquid crystal compound, and a mixture thereof can be used.
  • the liquid crystal property of the polymerizable liquid crystal compound may be a thermotropic liquid crystal or a lyotropic liquid crystal, and the phase-ordered structure may be a nematic liquid crystal or a smectic liquid crystal.
  • a dichroic dye is a dye having a property in which the absorbance in the major axis direction and the absorbance in the minor axis direction of the molecule are different.
  • the dichroic dye preferably has an absorption maximum wavelength ( ⁇ MAX) in the range of 300 to 700 nm.
  • ⁇ MAX absorption maximum wavelength
  • examples of such dichroic dyes include acridine dyes, oxazine dyes, cyanine dyes, naphthalene dyes, azo dyes, anthraquinone dyes and the like, and among these, azo dyes are preferable.
  • the azo dye examples include a monoazo dye, a bisazo dye, a trisazo dye, a tetrakisazo dye, a stilbene azo dye and the like, and a bisazo dye and a trisazo dye are preferable.
  • the dichroic dye may be used alone or in combination of two or more, but it is preferable to use three or more in combination. In particular, it is preferable to combine three or more kinds of azo compounds.
  • a part of the dichroic dye may have a reactive group or may have a liquid crystallinity.
  • the linearly polarizing layer 12 for example, a composition for forming a linearly polarizing layer containing a polymerizable liquid crystal compound and a dichroic dye is applied onto an alignment layer formed on the protective layer 11, and the polymerizable liquid crystal compound is polymerized. It can be formed by curing.
  • the linearly polarizing layer 12 may be formed by applying a composition for forming a linearly polarized light layer on the base material layer to form a coating film and stretching the coating film together with the base material layer.
  • the alignment layer has an orientation regulating force that orients the polymerizable liquid crystal compound in a desired direction.
  • the oriented layer include an oriented polymer layer formed of an oriented polymer, a photo-oriented polymer layer formed of a photo-aligned polymer, and a grub-aligned layer having an uneven pattern or a plurality of grubs (grooves) on the layer surface. Can be done.
  • the thickness of the alignment layer is usually 10 to 500 nm, preferably 10 to 200 nm.
  • the oriented polymer layer is formed by applying a composition in which an oriented polymer is dissolved in a solvent to a base material layer or a base material layer for a retardation layer to remove the solvent, and if necessary, rubbing treatment. Can be done.
  • the orientation restricting force can be arbitrarily adjusted depending on the surface condition and rubbing conditions of the oriented polymer.
  • the photo-oriented polymer layer can be formed by applying a composition containing a polymer or monomer having a photoreactive group and a solvent to a base material layer or a base material layer for a retardation layer and irradiating with polarized light. ..
  • the orientation restricting force can be arbitrarily adjusted in the photo-alignment polymer layer depending on the polarization irradiation conditions for the photo-alignment polymer.
  • the grub alignment layer is a method of forming an uneven pattern by exposure, development, or the like through an exposure mask having a pattern-shaped slit on the surface of a photosensitive polyimide film, or a plate-shaped master having a groove on the surface.
  • compositions for forming a linearly polarizing layer containing a polymerizable liquid crystal compound and a dichroic dye examples include JP-A-2013-37353 and JP-A-2013-3324. , Japanese Unexamined Patent Publication No. 2017-83843, and the like.
  • the composition for forming a linear polarizing layer further contains additives such as a solvent, a polymerization initiator, a cross-linking agent, a leveling agent, an antioxidant, a plasticizer, and a sensitizer. It may be included. Each of these components may be used alone or in combination of two or more.
  • the thickness of the linearly polarizing layer 12 is, for example, 0.3 to 10 ⁇ m, preferably 0.5 to 8 ⁇ m, and more preferably 1 to 5 ⁇ m.
  • the overcoat layer 13 is provided for the purpose of protecting the linearly polarized light layer 12, suppressing the migration of the dichroic dye in the linearly polarized light layer 12, and imparting a barrier property to oxygen and water.
  • the overcoat layer 13 may be provided on both sides of the linearly polarizing layer 12.
  • the overcoat layer 13 can be formed, for example, by applying a material (composition) for forming the overcoat layer 13 on the surface of the linearly polarized light layer 12.
  • the overcoat layer 13 is preferably excellent in solvent resistance, transparency, mechanical strength, thermal stability, shielding property, isotropic property, and the like.
  • Examples of the material constituting the overcoat layer 13 include a photocurable resin and a water-soluble polymer.
  • Examples of the photocurable resin include (meth) acrylic resin, urethane resin, (meth) acrylic urethane resin, epoxy resin, silicone resin and the like.
  • Examples of the water-soluble polymer include poly (meth) acrylamide-based polymers; polyvinyl alcohol and ethylene-vinyl alcohol copolymers, ethylene-vinyl acetate copolymers, (meth) acrylic acid or its anhydride-vinyl alcohol co-weight.
  • Examples thereof include vinyl alcohol-based polymers such as coalesced; carboxyvinyl-based polymers; polyvinylpyrrolidone; starches; sodium alginate; polyethylene oxide-based polymers.
  • the thickness of the overcoat layer 13 is, for example, 0.1 to 5 ⁇ m, preferably 0.3 to 4 ⁇ m, and more preferably 0.5 to 3 ⁇ m.
  • the adhesive layer 20 is a layer in which a polarizing layer 10 and a retardation layer 30 are bonded together.
  • the adhesive layer 20 is an adhesive layer or an adhesive layer.
  • the pressure-sensitive adhesive is an adhesive having pressure-sensitive adhesiveness.
  • the adhesive layer 20 is preferably an adhesive layer.
  • the adhesive layer 20 When the adhesive layer 20 is an adhesive layer, the adhesive layer contains, for example, a resin such as (meth) acrylic, rubber, urethane, ester, silicone, or polyvinyl ether as a main component. Consists of a pressure-sensitive adhesive composition. Among these, a pressure-sensitive adhesive composition using a (meth) acrylic resin having excellent transparency, weather resistance, heat resistance and the like as a base polymer is preferable.
  • the pressure-sensitive adhesive composition may be an active energy ray-curable type or a thermosetting type.
  • Examples of the (meth) acrylic resin (base polymer) used in the pressure-sensitive adhesive composition include butyl (meth) acrylate, ethyl (meth) acrylate, isooctyl (meth) acrylate, and 2- (meth) acrylate.
  • a polymer or copolymer having one or more of (meth) acrylic acid esters such as ethylhexyl as a monomer is preferably used. It is preferable that the base polymer is copolymerized with a polar monomer.
  • Examples of the polar monomer include (meth) acrylic acid, 2-hydroxypropyl (meth) acrylic acid, hydroxyethyl (meth) acrylate, (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylate, and glycidyl ( Examples thereof include monomers having a carboxyl group, a hydroxyl group, an amide group, an amino group, an epoxy group and the like, such as meth) acrylate.
  • the pressure-sensitive adhesive composition may consist of the base polymer alone, but usually further contains a cross-linking agent.
  • the cross-linking agent is a divalent or higher metal ion that forms a carboxylic acid metal salt with a carboxyl group; a polyamine compound that forms an amide bond with a carboxyl group; Examples thereof include polyepoxy compounds and polyols that form an ester bond with a carboxyl group; polyisocyanate compounds that form an amide bond with a carboxyl group, and the like. Among these, a polyisocyanate compound is preferable.
  • the active energy ray-curable pressure-sensitive adhesive composition has a property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has adhesiveness even before irradiation with active energy rays. It can be brought into close contact with an adherend such as a film. It can be cured by irradiation with active energy rays and the adhesion can be adjusted.
  • the active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable type.
  • the active energy ray-curable pressure-sensitive adhesive composition contains an active energy ray-polymerizable compound in addition to the base polymer and the cross-linking agent as described above. It also contains a photopolymerization initiator, a photosensitizer and the like as appropriate.
  • the pressure-sensitive adhesive composition includes fine particles for imparting light scattering properties, beads (resin beads, glass beads, etc.), glass fibers, resins other than the base polymer, adhesive adhesive-imparting agents, fillers (metal powder and other materials). Additives such as (inorganic powder, etc.), antioxidants, ultraviolet absorbers, dyes, pigments, colorants, defoaming agents, corrosion inhibitors, photopolymerization initiators, etc. may be further contained.
  • the pressure-sensitive adhesive layer can be formed by applying an organic solvent diluted solution of the pressure-sensitive adhesive composition on a substrate and drying it.
  • the formed pressure-sensitive adhesive layer can be irradiated with active energy rays to obtain a cured product having a desired degree of curing.
  • the thickness of the pressure-sensitive adhesive layer is, for example, 0.1 to 30 ⁇ m, preferably 0.5 to 20 ⁇ m, and more preferably 1 to 10 ⁇ m.
  • the adhesive layer 20 is an adhesive layer
  • the adhesive layer is formed from, for example, a water-based adhesive or an active energy ray-curable adhesive.
  • water-based adhesive examples include a polyvinyl alcohol-based resin aqueous solution and a water-based two-component urethane-based emulsion adhesive composition, and a polyvinyl alcohol-based resin aqueous solution is preferable.
  • the content of the polyvinyl alcohol-based resin is preferably 1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of water, and 1 part by mass or more and 5 parts by mass or less. The following is more preferable.
  • a polyhydric aldehyde, a water-soluble epoxy compound, a melamine compound, a zirconia compound, a zinc compound, or the like may be added to the water-based adhesive as an additive.
  • the water-based adhesive preferably contains a curable component such as a metal salt of glyoxylic acid, glyoxal, and a water-soluble epoxy resin and / or a cross-linking agent in order to improve the adhesiveness.
  • a curable component such as a metal salt of glyoxylic acid, glyoxal, and a water-soluble epoxy resin and / or a cross-linking agent in order to improve the adhesiveness.
  • the metal salt of glyoxylic acid is preferably an alkali metal salt or an alkaline earth metal salt, and examples thereof include sodium glyoxylate, potassium glyoxylate, magnesium glyoxylate, and calcium glyoxylate.
  • the water-soluble epoxy resin is a polyamide polyamine epoxy resin obtained by reacting a polyamide amine obtained by reacting a polyalkylene polyamine such as diethylenetriamine or triethylenetetramine with a dicarboxylic acid such as adipic acid with epichlorohydrin. Can be preferably used.
  • the active energy ray-curable adhesive contains an active energy ray-curable compound.
  • the active energy ray-curable compound include a cationically polymerizable compound and a radically polymerizable compound.
  • a cationically polymerizable compound or a radically polymerizable compound is contained, the effect of increasing the hardness of the adhesive layer can be expected.
  • Examples of the cationically polymerizable compound include an oxetane compound and an epoxy compound.
  • the content of the cationically polymerizable compound is preferably 10 parts by mass or more and 99 parts by mass or less, and 40 parts by mass or more and 99 parts by mass or less, with respect to 100 parts by mass of the active energy ray-curable adhesive composition. Is more preferable.
  • the active energy ray-curable adhesive may contain only one type of oxetane compound, or may contain two or more types.
  • the active energy ray-curable adhesive may contain only one type of epoxy compound, or may contain two or more types of epoxy compounds.
  • Examples of the radically polymerizable compound include (meth) acrylic compounds and (meth) acrylamide compounds.
  • Examples of the (meth) acrylic compound include a (meth) acrylate monomer having at least one (meth) acryloyloxy group in the molecule and a (meth) acrylate having at least two (meth) acryloyloxy groups in the molecule.
  • Examples include oligomers. These may be used alone or in combination of two or more.
  • Examples of the (meth) acrylamide compound include N-substituted (meth) acrylamide compounds.
  • the N-substituted (meth) acrylamide compound is a (meth) acrylamide compound having a substituent at the N-position.
  • a typical example of the substituent is an alkyl group.
  • the substituents at the N-position may be bonded to each other to form a ring, and -CH 2- which constitutes this ring may be substituted with an oxygen atom.
  • N-substituted (meth) acrylamide can generally be produced by the reaction of (meth) acrylic acid or its chloride with a primary or secondary amine.
  • the content of the radically polymerizable compound is preferably 1 part by mass or more and 70 parts by mass or less with respect to 100 parts by mass of the active energy ray-curable adhesive, and more preferably 10 parts by mass or more and 60 parts by mass or less. ..
  • the active energy ray-curable adhesive may contain only one type of radically polymerizable compound, or may contain two or more types.
  • the active energy ray-curable adhesive can further contain a cationic polymerization initiator or a radical polymerization initiator.
  • the active energy ray-curable adhesive may contain only one type of polymerization initiator, or may contain two or more types of polymerization initiators.
  • the active energy ray-curing adhesive may contain a photosensitizer, a solvent, a leveling agent, an antioxidant, a light stabilizer, an ultraviolet absorber and the like.
  • the thickness of the adhesive layer is, for example, 0.1 to 5 ⁇ m, preferably 0.5 to 3 ⁇ m.
  • the retardation layer includes a liquid crystal coating type retardation layer. Since the liquid crystal coating type retardation layer is thin, cracks tend to occur when bent, but according to the present invention, cracks during bending can be prevented.
  • the retardation layer 30 includes a ⁇ / 4 retardation layer 31, a retardation layer bonding layer 32, and a positive C layer 33 in this order from the polarizing layer 10 side.
  • the retardation layer includes a ⁇ / 2 retardation layer, a retardation layer bonding layer, and a ⁇ / 4 retardation layer in this order from the polarizing layer 10 side.
  • the ⁇ / 4 retardation layer 31 has a function of imparting a ⁇ / 4 retardation to the incident light.
  • the ⁇ / 4 retardation layer 31 can have, for example, an in-plane retardation value of 100 to 160 nm with respect to light having a wavelength of 550 nm.
  • the ⁇ / 4 retardation layer 31 contains a cured product of a polymerizable liquid crystal compound.
  • the ⁇ / 4 retardation layer 31 may have an alignment layer.
  • the polymerizable liquid crystal compound for example, the polymerizable liquid crystal compound used for the linearly polarizing layer 12 can be used.
  • the polymerizable liquid crystal compound forming the linearly polarizing layer 12 and the polymerizable liquid crystal compound forming the ⁇ / 4 retardation layer 31 may be of the same type or may be of different types.
  • the ⁇ / 4 retardation layer 31 is preferably a liquid crystal coating type retardation layer from the viewpoint of thinning.
  • the liquid crystal coating type ⁇ / 4 retardation layer is formed by applying a composition for forming a retardation layer containing a polymerizable liquid crystal compound on an alignment layer for the retardation layer, and polymerizing and curing the polymerizable liquid crystal compound. Can be formed.
  • the thickness of the ⁇ / 4 retardation layer 31 is, for example, 0.3 to 10 ⁇ m, preferably 0.5 to 8 ⁇ m, and more preferably 1 to 5 ⁇ m.
  • the retardation layer bonding layer 32 is a layer for bonding the ⁇ / 4 retardation layer 31 and the positive C layer 33, or a layer for bonding the ⁇ / 2 retardation layer and the ⁇ / 4 retardation layer. ..
  • the retardation layer bonding layer 32 is formed from the same material as the adhesive layer 20 by the same method.
  • the adhesive layer 20 is preferably an adhesive layer, and more preferably formed from an active energy ray-curable adhesive.
  • the thickness of the retardation layer bonded layer 32 is, for example, 0.1 to 30 ⁇ m, preferably 0.5 to 20 ⁇ m, more preferably 1 to 10 ⁇ m, and further preferably 1 to 5 ⁇ m or less. If the thickness of the retardation layer bonded layer 32 is less than 1 ⁇ m, the bending resistance of the obtained circularly polarizing plate may be insufficient, and if it exceeds 30 ⁇ m, the flexibility of the obtained circularly polarizing plate may be insufficient. May become.
  • the elastic modulus of the retardation layer bonded layer is measured by the method described in Examples described later.
  • the elastic modulus of the retardation layer bonded layer can be a value at a temperature of 25 ° C.
  • the elastic modulus of the retardation layer bonded layer 32 is 1 GPa or more, preferably 1.5 to 6 GPa, and more preferably 2 to 5 GPa. If the elastic modulus of the retardation layer bonded layer 32 is less than 1 GPa, the bending resistance of the obtained circularly polarizing plate may be insufficient. If the elastic modulus of the retardation layer bonded layer 32 is too large, the flexibility of the circularly polarizing plate may be insufficient.
  • the positive C layer 33 is a layer that compensates for the optical function of the circularly polarizing plate, such as preventing the reflected light from appearing colored when the surface is viewed from an oblique direction.
  • the refractive index is n z
  • it means the property of satisfying the relationship of n z > n x ⁇ n y (optical axis: n z direction).
  • the positive C layer 33 contains a cured product of the polymerizable liquid crystal compound.
  • the positive C layer 33 may have an alignment layer.
  • the polymerizable liquid crystal compound for example, the polymerizable liquid crystal compound used for the linearly polarizing layer 12 can be used.
  • the polymerizable liquid crystal compound forming the linearly polarized light layer 12 and the polymerizable liquid crystal compound forming the positive C layer 33 may be of the same type or different types.
  • Examples of the polymerizable liquid crystal compound include a disk-shaped liquid crystal material (discotic liquid crystal material) and a rod-shaped liquid crystal material. Dispersibility can be controlled by changing the main chain and the side chain, and the wavelength can be controlled. It is more preferable to use a rod-shaped liquid crystal material because the dispersibility can be easily adjusted.
  • the positive C layer 33 is preferably a liquid crystal coating type retardation layer from the viewpoint of thinning.
  • the liquid crystal coating type positive C layer is formed by applying a composition for forming a retardation layer containing a polymerizable liquid crystal compound on an alignment layer for a retardation layer, and polymerizing and curing the polymerizable liquid crystal compound. Can be done.
  • the thickness of the positive C layer 33 is, for example, 0.01 to 10 ⁇ m, preferably 0.1 to 8 ⁇ m, and more preferably 0.3 to 5 ⁇ m.
  • the ⁇ / 2 phase difference layer has a function of imparting a ⁇ / 2 phase difference to the incident light.
  • the ⁇ / 2 retardation layer can have, for example, an in-plane retardation value of 200 to 350 nm with respect to light having a wavelength of 550 nm.
  • the ⁇ / 2 retardation layer can contain a cured product of a polymerizable liquid crystal compound.
  • the ⁇ / 2 retardation layer may have an alignment layer.
  • the polymerizable liquid crystal compound for example, the polymerizable liquid crystal compound used for the ⁇ / 4 retardation layer can be used.
  • the polymerizable liquid crystal compound forming the ⁇ / 4 retardation layer and the polymerizable liquid crystal compound forming the ⁇ / 2 retardation layer may be of the same type or may be different types.
  • the ⁇ / 2 retardation layer is preferably a liquid crystal coating type retardation layer from the viewpoint of thinning.
  • the liquid crystal coating type ⁇ / 2 retardation layer is formed by applying a composition for forming a retardation layer containing a polymerizable liquid crystal compound on an alignment layer for the retardation layer, and polymerizing and curing the polymerizable liquid crystal compound. Can be formed.
  • the thickness of the ⁇ / 2 retardation layer is, for example, 0.3 to 10 ⁇ m, preferably 0.5 to 8 ⁇ m, and more preferably 1 to 5 ⁇ m.
  • the circularly polarizing plate 100 can be manufactured, for example, by the following method. That is, the linearly polarizing layer 12 and the overcoat layer 13 are formed on the protective layer 11 to obtain the polarizing layer 10.
  • the ⁇ / 4 retardation layer 31 is formed on the separately prepared base material, and the positive C layer 33 is formed on the separately prepared base material.
  • the ⁇ / 4 retardation layer 31 and the positive C layer 33 are bonded together using the adhesive for the retardation layer bonding layer 32 to obtain the retardation layer 30.
  • the base material on the ⁇ / 4 retardation layer 31 side is removed, and the adhesive for the adhesive layer 20 is used to ⁇ / 4 of the overcoat layer 13 of the polarizing layer 10 and the retardation layer 30.
  • the retardation layer 31 is bonded to obtain a circularly polarizing plate 100.
  • FIGS. 2 to 4 are cross-sectional views showing the structure of a circularly polarizing plate according to another embodiment of the present invention.
  • the retardation layer 30 has a reinforcing layer on at least one surface thereof.
  • the first reinforcing layer 41 is formed on the upper portion of the retardation layer 30.
  • the second reinforcing layer 42 is formed below the retardation layer 30.
  • the first reinforcing layer 41 is formed above the retardation layer 30, and the second reinforcing layer 42 is formed below the retardation layer 30.
  • the reinforcing layer is formed from the same material as the adhesive layer 20 by the same method.
  • the reinforcing layer is preferably formed by using the above-mentioned active energy ray-curable adhesive.
  • the outer surface of the retardation layer 30, that is, the exposed surface of the ⁇ / 4 retardation layer 31 is adhered to the first reinforcing layer 41.
  • the first reinforcing layer 41 can be formed.
  • the second reinforcing layer is applied by applying the adhesive for the second reinforcing layer 42 to the inner surface of the retardation layer 30, that is, the exposed surface of the positive C layer 33. 42 can be formed.
  • the adhesive can be cured by heating the adhesive or irradiating the adhesive with active energy rays.
  • the thickness of the reinforcing layer is, for example, 0.1 to 30 ⁇ m, preferably 0.3 to 10 ⁇ m, and more preferably 0.5 to 5 ⁇ m. If the thickness of the reinforcing layer is less than 0.1 ⁇ m, the bending resistance of the obtained circularly polarizing plate may be insufficient, and if it exceeds 30 ⁇ m, the flexibility of the obtained circularly polarizing plate may be insufficient. There is.
  • the elastic modulus of the reinforcing layer is, for example, 1 GPa or more, preferably 1.5 to 6 GPa, and more preferably 2 to 5 GPa. If the elastic modulus of the reinforcing layer is less than 1 GPa, the bending resistance of the obtained circularly polarizing plate may be insufficient. If the elastic modulus of the reinforcing layer is too large, the flexibility of the circularly polarizing plate may be insufficient.
  • the elastic modulus of the reinforcing layer is measured by the method described in Examples described later.
  • the elastic modulus of the reinforcing layer can be a value at a temperature of 25 ° C.
  • the circularly polarizing plate of the present invention has a thickness of 100 ⁇ m or less, preferably 5 to 50 ⁇ m, and more preferably 10 to 30 ⁇ m from the viewpoint of facilitating the imparting of excellent flexibility. If the thickness of the circularly polarizing plate exceeds 150 ⁇ m, the flexibility may be insufficient.
  • the circularly polarizing plate of the present invention has a crack strain of 15% or more, preferably 18% or more, more preferably 20% or more, still more preferably 26% or more from the viewpoint of having excellent bending resistance.
  • the upper limit of the crack strain is not particularly limited, but the crack strain may be, for example, 50% or less, or 35% or less. If the crack strain of the circularly polarizing plate is less than 15%, the bending resistance may be insufficient.
  • the crack strain means a limit elongation rate (%) at which cracks do not occur when the material is pulled and stretched in one direction under predetermined conditions.
  • the measurement conditions of the crack strain are as described as Examples.
  • the crack strain can be prepared by the material and thickness of the layers constituting the circularly polarizing plate.
  • the crack strain can be increased by providing the retarding layer with a reinforcing layer or increasing the number of reinforcing layers. Further, the crack strain can be increased by heat-treating the circularly polarizing plate at, for example, 50 to 100 ° C. for 0.5 to 24 hours.
  • the front plate (not shown in the drawing) is generally arranged above the protective layer 11 and constitutes the outermost side of the polarizing layer 10.
  • the front plate is a plate-like layer having integrality and translucency.
  • the front plate may be composed of two or more layers.
  • front plates include resin plate-like bodies (eg, resin plates, resin sheets, resin films), glass plate-like bodies (eg, glass plates), resin plate-like bodies and glass plates. Examples thereof include a laminated body with a shaped body.
  • the material may be, for example, an acrylic resin such as polymethyl (meth) acrylate and polyethyl (meth) acrylate; and a polyolefin resin such as polyethylene, polypropylene, polymethylpentene and polystyrene.
  • Cellular resins such as triacetyl cellulose, acetyl cellulose butyrate, propionyl cellulose, butyryl cellulose and acetyl propionyl cellulose; polyvinyl acetate such as ethylene-vinyl acetate copolymer, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol and polyvinyl acetal.
  • Sulfon-based resin such as polysulfone and polyether sulfone
  • Ketone-based resin such as polyether ketone and polyether ether ketone
  • Polyetherimide Polycarbonate resin
  • Polyester resin Polyimide resin
  • Polyamideimide-based resin and Examples thereof include polyamide resins.
  • These polymers can be used alone or in admixture of two or more.
  • the front plate may be a film made of the above resin, and may have a hard coat layer on at least one surface of the film.
  • the hard coat layer may be formed on the outer surface of the film or may be formed on both surfaces. By providing the hard coat layer, it is possible to obtain a resin film having improved hardness and scratch resistance.
  • the hard coat layer is, for example, a cured layer of an ultraviolet curable resin. Examples of the ultraviolet curable resin include acrylic resins, silicone resins, polyester resins, urethane resins, amide resins, epoxy resins and the like.
  • the hard coat layer may contain additives in order to improve the hardness.
  • the additive is not particularly limited as long as it does not inhibit the translucency of the front plate, and inorganic fine particles, organic fine particles, or a mixture thereof can be used.
  • the front plate When the circularly polarizing plate 100 is used for a display panel, the front plate may have a function as a window film in the display panel.
  • the front plate may further have a function as a touch sensor, a blue light cut function, a viewing angle adjusting function, and the like.
  • the thickness of the front plate is, for example, 1 to 100 ⁇ m, preferably 10 to 70 ⁇ m, and more preferably 20 to 60 ⁇ m.
  • a back plate (not shown in the drawing) can be laminated on the lower portion of the retardation layer 30 via an adhesive layer.
  • As the back plate a plate-like body capable of transmitting light, a component used in a normal display device, or the like can be used.
  • the thickness of the back plate may be, for example, 5 ⁇ m to 2000 ⁇ m, preferably 10 ⁇ m to 1000 ⁇ m, and more preferably 15 ⁇ m to 500 ⁇ m.
  • the plate-shaped body used for the back plate may be composed of only one layer, may be composed of two or more layers, and an example of the plate-shaped body described in the front plate can be used.
  • Examples of the components used in a normal display device used for the back plate include a separator, a touch sensor panel, an organic EL display element, and the like.
  • the stacking order of the components in the display device is, for example, front plate / circular polarizing plate / separator, front plate / circular polarizing plate / organic EL display element, front plate / circular polarizing plate / touch sensor panel / organic EL display element, front.
  • Examples thereof include a face plate / touch sensor panel / circularly polarizing plate / organic EL display element.
  • the present invention will be described in more detail by way of examples.
  • the present invention is not limited to these examples.
  • the unit "part" of the mixing ratio of the substance is based on the weight unless otherwise specified.
  • (A) Method for measuring the thickness of the layer The thickness of the layer constituting the circularly polarizing plate was measured using a contact-type film thickness measuring device (“MS-5C” (trade name) manufactured by Nikon Corporation). However, the polarizing layer and the alignment layer were measured using a laser microscope (“OLS3000” (trade name) manufactured by Olympus Corporation).
  • MS-5C contact-type film thickness measuring device
  • OLS3000 laser microscope
  • the adhesive composition is applied to glass (thickness 1.0 mm) on the coating film obtained.
  • a COP film manufactured by Nippon Zeon Co., Ltd., thickness 50 ⁇ m
  • the coating film was subjected to an ultraviolet irradiation device (manufactured by Fusion UV Systems, equipped with an H-valve of an electrodeless ultraviolet lamp), and the light irradiation intensity was 400 mW / cm 2 , and the integrated light amount at a wavelength of 280 to 320 nm was obtained.
  • Ultraviolet rays were irradiated so as to be 1500 mJ / cm 2, and the adhesive composition was cured to obtain a laminated sheet having a layer structure of glass / adhesive layer / COP film.
  • the exposed adhesive layer is compressively elasticized using Nano Indicator (HM-500, manufactured by Fisher Instruments) at a temperature of 25 ° C., a relative humidity of 50%, and a pressure of 1 mN. The rate was measured.
  • HM-500 Nano Indicator
  • the composition for forming a linear polarizing layer includes 75 parts of compound (1-1), 25 parts of compound (1-2), and the above formulas (2-1a), (2-1b), and (2-2-) as a bicolor dye.
  • 1.2 parts of the polyacrylate compound (BYK-361N, manufactured by BYK) as a leveling agent was mixed with 400 parts of toluene as a solvent, and the obtained mixture was stirred at 80 ° C. for 1 hour to prepare.
  • composition for forming an overcoat layer is 100 parts of water, polyvinyl alcohol resin powder (KL-318, manufactured by Kuraray Co., Ltd., average degree of polymerization 18000) 3 A part and 1.5 parts of a polyamide epoxy resin (SR650 (30), manufactured by Sumika Chemtex Co., Ltd.) as a cross-linking agent were mixed and prepared.
  • polyvinyl alcohol resin powder KL-318, manufactured by Kuraray Co., Ltd., average degree of polymerization 18000
  • SR650 (30) manufactured by Sumika Chemtex Co., Ltd.
  • Laminate A triacetyl cellol (TAC) film (KC2UA, manufactured by Konica Minolta Co., Ltd., thickness 25 ⁇ m) is used as the protective layer 11 under the conditions of an output of 0.3 kW and a processing speed of 3 m / min. , Corona treated. Then, the prepared composition for forming an alignment layer (1) was applied to the corona-treated surface of the film by a bar coating method, and heated and dried in a drying oven at a temperature of 80 ° C. for 1 minute.
  • TAC triacetyl cellol
  • the obtained film was passed through a wire grid (UIS-27132 ##, manufactured by Ushio, Inc.) and irradiated with ultraviolet rays adjusted so that the integrated light intensity at a wavelength of 365 nm was 100 mJ / cm 2.
  • An oriented layer having a thickness of 100 nm was obtained.
  • the prepared composition for forming a linear polarizing layer was applied to the obtained alignment layer by a bar coating method, and the coating film was heated and dried in a drying oven at a temperature of 120 ° C. for 1 minute and cooled to room temperature.
  • the linearly polarizing layer 12 having a thickness of 2.0 ⁇ m was formed by irradiating this with ultraviolet rays adjusted so that the integrated light amount at a wavelength of 365 nm was 1200 mJ / cm 2.
  • the prepared composition for forming an overcoat layer was applied onto the formed linearly polarized light layer by a bar coating method so that the thickness after drying was 1.0 ⁇ m, and dried at a temperature of 80 ° C. for 3 minutes.
  • a polarizing layer 10 including a protective layer 11 (thickness 25 ⁇ m), a linear polarizing layer 12 (thickness 2.0 ⁇ m), and an overcoat layer 13 (thickness 1.0 ⁇ m) was manufactured in this order.
  • ⁇ Manufacturing example 2> (Manufacturing of Adhesive for Adhesive Layer 20) While stirring 70 parts of butyl acrylate, 20 parts of methyl acrylate, 2.0 parts of acrylate, and 0.2 part of radical polymerization initiator (2,2'-azobisisobutyronitrile) in a nitrogen atmosphere. Acrylic resin was obtained by reacting at 55 ° C. Then, 100 parts of the acrylic resin, 1.0 part of the cross-linking agent (“Coronate L” manufactured by Tosoh Corporation), and 0.5 part of the silane coupling agent (“X-12-981” manufactured by Shin-Etsu Chemical Co., Ltd.) are mixed.
  • the cross-linking agent (“Coronate L” manufactured by Tosoh Corporation)
  • silane coupling agent (“X-12-981” manufactured by Shin-Etsu Chemical Co., Ltd.)
  • a pressure-sensitive adhesive composition was obtained.
  • the obtained pressure-sensitive adhesive composition was applied to the release-treated surface of a polyethylene terephthalate (PET) film (thickness 38 ⁇ m) that had been released-treated so that the thickness after drying was 5 ⁇ m using an applicator. ..
  • the coated layer was dried at 100 ° C. for 1 minute to obtain a pressure-sensitive adhesive layer for the pressure-sensitive adhesive layer 20 with a PET film.
  • another release-treated polyethylene terephthalate (PET) film was attached to this pressure-sensitive adhesive layer, and cured under the conditions of a temperature of 23 ° C.
  • the pressure-sensitive adhesive layer for the pressure-sensitive adhesive layer 20 had an elastic modulus (storage elastic modulus) of 0.7 MPa.
  • the PET film as the base material was appropriately peeled off in the process of manufacturing the circularly polarizing plate.
  • composition for forming ⁇ / 4 retardation layer 31 was obtained by mixing each of the following components. The mixture was prepared by stirring at 80 ° C. for 1 hour.
  • -Polymerization initiator (Irgacure 369, manufactured by BASF): 6 parts-Leveling agent (BYK-361N, polyacrylate compound, manufactured by BYK): 0.1 part-Solvent (cyclopentanone): 400 parts
  • the composition for forming an alignment layer (1) is applied onto a base material of a polyethylene terephthalate (PET) film (thickness 100 ⁇ m) by a bar coat method, and a drying oven at a temperature of 80 ° C. is applied. It was heated and dried for 1 minute.
  • the obtained coating film was subjected to polarized UV irradiation treatment to form an alignment layer.
  • the polarized UV treatment was carried out using a UV irradiation device (SPOT CURE SP-7, manufactured by Ushio, Inc.) under the condition that the integrated light amount at a wavelength of 365 nm was 100 mJ / cm 2. Further, the polarization direction of the polarized UV was set to 45 ° with respect to the absorption axis of the linearly polarized light layer.
  • the composition for forming a ⁇ / 4 retardation layer was applied onto the formed alignment layer by a bar coating method, heated and dried in a drying oven at a temperature of 120 ° C. for 1 minute, and then cooled to room temperature.
  • the obtained coating film was irradiated with ultraviolet rays adjusted so that the integrated light amount at a wavelength of 365 nm was 1000 mJ / cm 2 , to form a ⁇ / 4 retardation layer having a thickness of 2.0 ⁇ m, and ⁇ with a PET film was formed.
  • a / 4 retardation layer 31 was obtained. This ⁇ / 4 retardation layer showed anti-wavelength dispersibility.
  • a photopolymerizable nematic liquid crystal compound manufactured by Merck & Co., RMM28B
  • a solvent a mixed solvent was used in which methyl ethyl ketone (MEK), methyl isobutyl ketone (MIBK), and cyclohexanone (CHN) were mixed at a mass ratio (MEK: MIBK: CHN) of 35:30:35. ..
  • a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m was prepared as a substrate.
  • the composition for forming an alignment layer (2) was applied to one side of the substrate so as to have a film thickness of 3 ⁇ m, and the alignment layer was prepared by irradiating with ultraviolet rays of 200 mJ / cm 2.
  • a composition for forming a positive C layer was applied onto the alignment layer by die coating.
  • the coating amount was 4 to 5 g (wet).
  • the coating film was dried at a drying temperature of 75 ° C. and a drying time of 120 seconds. Then, the coating film was irradiated with ultraviolet rays (UV) to polymerize the polymerizable liquid crystal compound.
  • UV ultraviolet rays
  • the thickness of the obtained coating film was measured with a laser microscope (LEXT, manufactured by Olympus Corporation) and found to be 4 ⁇ m in total with the alignment layer.
  • Laminating of retardation layer 70 parts of 3', 4'-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate (trade name: CEL2021P, manufactured by Daicel Co., Ltd.), which is a photocationic curable resin, neopentyl glycol diglycidyl ether (EX-211, manufactured by Nagase ChemteX Corporation) 20 parts, 2-ethylhexyl glycidyl ether (EX-121, manufactured by Nagase ChemteX Co., Ltd.) 10 parts, photocationic polymerization initiator (CPI-100, manufactured by Sun Appro Co., Ltd.) 2.25 parts, a photocationic polymerization sensitizer is mixed in a blending ratio of 1,4-diethoxynaphthalene in a blending ratio of 1,4-diethoxynaphthalene, and then degassed. Was prepared.
  • the photocationic polymerization initiator
  • Ultraviolet rays adjusted so that the integrated light amount at a wavelength of 365 nm is 300 mJ / cm 2 is irradiated from the PET film base material side of the positive C layer 33 of the laminated retardation layer 30, and the laminated layer of the retardation layer is exposed to ultraviolet rays. It was cured. By this procedure, a retardation layer 30 including a ⁇ / 4 retardation layer 31, a retardation layer bonding layer 32, and a positive C layer 33 was manufactured in this order.
  • the cured retardation layer bonded layer had an elastic modulus (compressive elastic modulus) of 2.4 GPa.
  • the PET film as the base material was appropriately peeled off in the process of manufacturing the circularly polarizing plate.
  • Example 1 Manufacture of circularly polarizing plate 200 shown in FIG. 2.
  • the surface of the polarizing layer 10 obtained in Production Example 1 on the overcoat layer 13 side was subjected to corona treatment (conditions: output .0.3 kW, processing speed .3 m / min), and the adhesive layer obtained in Production Example 2 was applied.
  • the surfaces of the pressure-sensitive adhesive layer for 20 were subjected to corona treatment, and the surfaces treated with corona were bonded to each other. 2.
  • the surface of the retardation layer 30 obtained in Production Example 3 on the ⁇ / 4 retardation layer 31 side was subjected to corona treatment, and this and a cycloolefin polymer (COP) film (thickness 23 ⁇ m) were obtained in Production Example 3.
  • the film was laminated with a nip roll via an adhesive for a laminated layer (thickness 1 to 2 ⁇ m).
  • ultraviolet rays adjusted so that the integrated light amount at a wavelength of 365 nm was 300 mJ / cm 2 was irradiated to obtain a first reinforcing layer 41 having a thickness of 1.5 ⁇ m.
  • the COP film was removed by peeling after forming the first reinforcing layer 41. 3.
  • the surface of the adhesive adhesive of the bonded body obtained in step 1 is subjected to corona treatment
  • the surface of the first reinforcing layer 41 formed in step 2 is subjected to corona treatment
  • the surfaces treated with corona are bonded to each other, resulting in a phase difference.
  • a circularly polarizing plate 200 having a first reinforcing layer 41 on the upper part of the layer 30 was obtained.
  • Example 2 Manufacture of circularly polarizing plate 300 shown in FIG. 3.
  • the surface of the polarizing layer 10 obtained in Production Example 1 on the overcoat layer 13 side was subjected to corona treatment, and the surface of the pressure-sensitive adhesive layer for the adhesive layer 20 obtained in Production Example 2 was subjected to corona treatment. It was pasted together.
  • Example 3 Manufacture of Circular Polarizing Plate 400 shown in FIG. 4 Corona treatment was performed on the surface of the circularly polarizing plate 200 obtained in Example 1 on the positive C layer side. Next, this and a separately prepared COP film (thickness 23 ⁇ m) were laminated by a nip roll via the retardation layer bonding layer adhesive (thickness 1.5 ⁇ m) obtained in Production Example 3. After that, the COP film side is irradiated with ultraviolet rays adjusted so that the integrated light amount at a wavelength of 365 nm is 300 mJ / cm 2 , the COP film is removed, and the first reinforcing layer 41 is placed on the upper part of the retardation layer 30. A circularly polarizing plate 400 having a second reinforcing layer 42 under the retardation layer 30 was obtained.
  • Circular Polarizing Plate 100 shown in FIG. 1 Circularly polarizing plate 100 was obtained in the same manner as in steps 1 and 2 of Example 2. This circularly polarizing plate was further cured at 80 ° C. for 1 hour.
  • ⁇ Comparative Example 1> The output of 0.3 kW and the processing speed of 3 m / on the ⁇ / 4 retardation layer side of the ⁇ / 4 retardation layer 31 with PET film obtained in Production Example 3 and the positive C layer side of the positive C layer 33 with PET film. Corona treatment was performed under the condition of minutes.
  • the pressure-sensitive adhesive layer for the pressure-sensitive adhesive layer 20 obtained in Production Example 2 was placed between the ⁇ / 4 retardation layer 31 and the positive C layer 33, and both were bonded together.
  • a retardation layer including a ⁇ / 4 retardation layer (thickness 2.0 ⁇ m), a retardation layer bonding layer (thickness 5 ⁇ m), and a positive C layer (thickness 450 nm) was prepared in this order.
  • the PET film as the base material was appropriately peeled off in the process of manufacturing the circularly polarizing plate.
  • a circularly polarizing plate was obtained in the same manner as in Procedures 1 and 2 of Example 2 except that the above-mentioned retardation layer was used instead of the retardation layer 30 obtained in Production Example 3.
  • the structure of the obtained circularly polarizing plate is the same as that of the fourth embodiment, except that the elastic modulus (storage elastic modulus) of the retarded layer bonded layer is 0.0007 GPa.
  • a circularly polarizing plate was obtained in the same manner as in Comparative Example 1 except that the obtained positive C layer with a TAC film was used. As a result, a circularly polarizing plate having a TAC film (thickness 25 ⁇ m) as a reinforcing layer under the retardation layer was obtained.
  • ⁇ Dynamic bending resistance test> The dynamic bending test was performed under room temperature conditions (temperature 25 ° C., humidity 50%).
  • a polyimide polymer resin film (front plate, thickness 40 ⁇ m) having a hard coat layer (thickness 10 ⁇ m) on one side is bonded onto the protective layer of the circularly polarizing plate manufactured in Examples and Comparative Examples, and positive.
  • Two polyimide films (back plate, both thickness 38 ⁇ m, tensile elastic modulus 5 GPa or more) were doubly bonded on the C layer to obtain a laminate for bending test.
  • a bending test pressure-sensitive adhesive layer (thickness 25 ⁇ m) prepared in the same manner as in Production Example 2 was used except that the amount of the cross-linking agent used was changed to 3.0 parts.
  • the obtained laminate for bending test was installed in a dynamic bending tester (“STS-VRT-500” (product name) manufactured by Science Town) in a flat state (not bent), and the front plate layer side was It was bent 180 ° so that it was on the inside (infold method), and then returned to its original flat state.
  • the bending radius was 1.0 mm under room temperature conditions.
  • the operation of bending and returning to flatness was counted as one bending, and this operation was repeated.
  • the bending speed was 60 rpm.
  • the number of times of bending when a crack (cracking or breaking) occurred in the retardation layer of the lowermost layer in the region bent by the bending operation was recorded in Table 1 as the limit number of times of bending.
  • FIG. 5 is a cross-sectional view showing a method of a static bending durability test (mandrel bending test) of the circularly polarizing plate of the present invention.
  • the laminate for bending test was cut into test pieces of 1 cm ⁇ 10 cm.
  • the bending test laminate 52 cut on the test plate 51 was placed so that the front plate side thereof was on the upper side, and an iron rod 53 having a diameter of 3 mm was placed on the laminated body 52 (FIG. 5A).
  • the test plate 51 and the laminate for bending test 52 were manually folded by 180 ° and fixed with the iron rod 53 sandwiched between them (FIG. 5 (b)).
  • the laminated body 52 for bending test in a folded state was placed under high temperature and high humidity conditions (temperature 60 ° C., humidity 90%).
  • the static bending durability was evaluated as follows, based on the time when a crack occurred in the retardation layer of the lowest layer among the layers constituting the circularly polarizing plate in the region bent by the bending operation. The results are shown in Table 1.
  • Example 4 it was cured at 80 ° C. for 1 hour.
  • the circularly polarizing plate of the present invention having a high crack strain has excellent bending resistance.
  • the circularly polarizing plate having the reinforcing layers at the upper and lower portions of the retardation layer had particularly excellent bending resistance.

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Abstract

L'objectif de la présente invention est de fournir une plaque de polarisation circulaire ayant une excellente flexibilité et une excellente résistance à la flexion. La présente invention concerne une plaque de polarisation circulaire ayant une couche de polarisation qui est formée de manière à comprendre une couche de polarisation linéaire, et une couche de différence de phase qui est formée de manière à comprendre une couche de différence de phase λ/4, une couche de liaison de couche à différence de phase, et une couche C positive, la couche de fixation de couche de différence de phase ayant un module d'élasticité de 1 GPa ou plus, la plaque de polarisation circulaire ayant une contrainte de fissure de 15 % ou plus, la contrainte de fissure étant l'allongement (%) lorsque les deux extrémités d'une plaque de polarisation circulaire ayant une longueur de 5 cm et une largeur de 10 mm sont tirées avec une vitesse de 4 mm/minute dans la direction de la longueur et une fissure se produit dans la plaque de polarisation circulaire.
PCT/JP2021/015832 2020-05-11 2021-04-19 Plaque de polarisation circulaire Ceased WO2021230010A1 (fr)

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