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WO2021115630A1 - A flexible ring for a drive belt and a drive belt for a continuously variable transmission including a flexible ring - Google Patents

A flexible ring for a drive belt and a drive belt for a continuously variable transmission including a flexible ring Download PDF

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Publication number
WO2021115630A1
WO2021115630A1 PCT/EP2020/025565 EP2020025565W WO2021115630A1 WO 2021115630 A1 WO2021115630 A1 WO 2021115630A1 EP 2020025565 W EP2020025565 W EP 2020025565W WO 2021115630 A1 WO2021115630 A1 WO 2021115630A1
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WO
WIPO (PCT)
Prior art keywords
ring
drive belt
surface profile
rings
stack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2020/025565
Other languages
French (fr)
Inventor
Bert Pennings
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Priority to CN202080086021.3A priority Critical patent/CN114787531A/en
Priority to JP2022535419A priority patent/JP2023506746A/en
Publication of WO2021115630A1 publication Critical patent/WO2021115630A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/16V-belts, i.e. belts of tapered cross-section consisting of several parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/16V-belts, i.e. belts of tapered cross-section consisting of several parts
    • F16G5/163V-belts, i.e. belts of tapered cross-section consisting of several parts with means allowing lubrication

Definitions

  • This invention relates to a flexible ring that is destined to be part of a drive belt for a continuously variable transmission with two pulleys and the drive belt.
  • a transmission is commonly known and is, for example, applied in the drive train of passenger cars and other motor vehicles.
  • the drive belt runs around and between the pulleys that are each provided with two conical sheaves that define a V-groove wherein a respective circumference part of the drive belt is held.
  • the width of the V-groove of the pulleys can be changed in mutually opposite directions, by moving the pulley sheaves towards, respectively away from one another, to control a radius at which the drive belt is (effectively) in friction contact with the respective pulleys, i.e. to control a speed ratio provided by the transmission within a continuous range between a smallest and a largest speed ratio.
  • a known type of drive belt comprises an essentially contiguous row of transverse segments made of steel that are mounted on and around the circumference of a ring stack composed of a number of flexible endless bands or rings that are mutually stacked, one around the other, and that are likewise made of steel.
  • the axial, the radial and the circumference directions are defined relative to the drive belt when placed in a circular posture.
  • a thickness direction and a thickness dimension of the transverse segments are defined in the said circumference direction
  • a thickness direction and a thickness dimension of the rings and of the ring stack are defined in the said radial direction
  • a width direction and a width dimension of the rings and of the ring stack are defined in the said axial direction and a length direction and a length dimension of the ring stack is defined in the said circumference direction.
  • Up and down directions and above and below positions are respectively defined in radial outward and radial inward direction.
  • the known flexible ring is provided with an essentially rectangular cross-section, albeit with rounded side surfaces, such that its thickness is much smaller than its width, typically by a factor of at least forty to one hundred or more. Also in absolute terms, the thickness of the ring is small and typically has a value of 185 to 200 micrometer, such that it can bend relatively easily in its circumference direction. In the ring stack, a number of such rings are arranged mutually concentric, i.e. are nested with minimal play, such that these share the load when the drive belt is operated in the transmission.
  • the inner surface of the rings it is common practice in the art to roughen the inner surface of the rings, as part of the manufacturing process thereof, in the sense that a regular or irregular pattern of indentations and/or ridges is impressed on it, with the aim of drawing-in and/or capturing lubricant between the adjacent rings in the ring stack.
  • the indentations of such a surface profile can for example be in the form of closed valleys or of intersecting grooves, but in any case the depth thereof remains small, typically within the range from 2.5 to 10 micrometer on average.
  • the surface profile is typically provided on a relatively fine scale such that a resulting ISO-standard Ra roughness of the respective ring surface lies between the ISO grades N5 and N7 (i.e. 0.4 pm ⁇ Ra ⁇ 1.6 pm).
  • the known transverse segments each define a central opening that is open towards the radial outside of the drive belt and that accommodates and confines a respective circumference section of such ring stack, while allowing the transverse segment to move along the circumference thereof.
  • This central opening is defined by and between a base part of the transverse segment that is located radially inward of the ring stack and two pillar parts thereof that respectively extend from a respective side of the base part in radial outward direction.
  • the two pillar parts thus define respective axial boundaries of the central opening, whereas in radial inward direction the central opening it is bounded by the base part. In radially outward direction the central opening is at least partly closed by some means, in order to confine the ring stack to the central opening.
  • This type of drive belt is, for example, known from the British patent GB1286777-A and, more recently, from the international patent publication WO2018/210456-A1.
  • the said means for confining the ring stack in radial outward direction are embodied by respective hook portions of the pillar parts that each extend axially towards the respectively other, i.e. axially opposite, pillar part at some distance away from the base part.
  • These hook portions of the transverse segment can have equal axial extent or such axial extent can be different between the two hook portions, in which case these respective hook portions are preferably provided on opposite sides of the transverse segment for successive transverse segments in the drive belt, as a/o taught by WO2018/210456-A1.
  • an outer portion of the known transverse segment is provided with an essentially constant thickness, whereas a thickness of an inner portion thereof decreases in radially inward direction.
  • a front surface of the transverse segment, facing in a circumference direction of the drive belt includes a width-wise extending surface part that is curved in radial direction and that is often referred to in the art as a rocking edge or a tilting zone.
  • the rocking edge allows successive transverse segments in the drive belt to mutually rotate about the axial direction, while these remain in contact at the rocking edge, whereby the drive belt as a whole follows a curved trajectory.
  • the rocking edge can be located in the base part of the transverse segment, it is preferably located at least partly in the pillar parts thereof.
  • the ring stack is tensioned by the transverse segments being urged in radial outward direction at the two pulleys by being clamped between the conical discs thereof.
  • the drive belt thus follows a curved trajectory, in which curved trajectory parts the transverse segments bear against the radial inside of the ring stack through, at least, a part of the surface of their base part that is located between the pillar parts, which surface part is denoted a bearing surface hereinafter. Due to the said tensioning thereof at the pulleys, the ring stack extends essentially straight between the two pulleys, while guiding the transverse segments as these traverse from the one pulley to the other in such straight trajectory parts.
  • This type of drive belt is commonly designed such that its service life in the transmission is determined by the fatigue strength of the ring stack that is cyclically bend and stretched under tension during operation. Therefore, it is a general development aim to improve upon the existing drive belt design and existing design considerations in terms of, at least, the resistance against metal fatigue of the ring stack.
  • the present invention relies on the observation that under life-cycle test conditions, fatigue fracture initiation often occurred on the inner surface of the radially outermost ring of the ring stack, within 0.5 to 1.5 mm of one of the side surfaces thereof. In particular, such initiation position appeared to correspond with a location where the outer surface of the radially outermost ring arrives in contact with the hook portion of the transverse segment during operation. Moreover, a detailed microscopic analysis of the outermost ring after testing revealed to applicant that the said initiation is related to the said surface profile on the inner surfaces of the rings.
  • the present invention proposes not to apply the surface profile at the said initiation position, so as to improve the fatigue strength of, at least, the radially outermost ring of the ring stack.
  • the side edges of the inner surface of the radially outermost ring of the ring stack are made smooth and, in particular, are provided with an Ra surface roughness of less than 0.4 pm (ISO grade N4 or smaller).
  • the said surface profile is either not applied to the radially outermost ring of the ring stack at all, or it is applied only to a central part of the inner ring surface thereof, thus leaving its side edges smooth compared to its central part, or it is applied to the outer ring surface thereof.
  • the central part of the inner ring surface is provided with the surface profile in the manufacturing process, such central part preferably spans at most 90%, more preferably at most 80% of the width of the radially outermost ring.
  • FIG. 1 is a simplified and schematic side elevation of a known transmission with two pulleys and a drive belt consisting of a ring stack and a row of transverse segments mounted on the ring stack along the circumference thereof;
  • FIG. 2 schematically illustrates the known drive belt in a cross-section thereof facing in its circumference direction and also includes a separate, transverse cross-section of only the transverse segment thereof;
  • FIG. 3 is a schematic representation of an individual ring of the ring stack
  • FIG. 4 provides a diagrammatic representation of the presently relevant part of the known overall manufacturing process of the ring
  • FIG. 5 schematically illustrates the radially outermost ring of the ring stack in a first embodiment thereof according to the present invention.
  • FIG. 6 schematically illustrates the radially outermost ring of the ring stack in a second embodiment thereof according to the present invention
  • Figure 1 schematically shows, in a cross-section thereof, the central parts of a continuously variable transmission 51 for use in a driveline of, for example, passenger motor vehicles.
  • This transmission 51 is well-known and comprises at least a first variable pulley 52, a second variable pulley 53 and a drive belt 50 fitted around these pulleys 52, 53.
  • the first pulley 52 is coupled to and driven by a prime mover of the vehicle, such as an electric motor or a combustion engine
  • the second pulley 53 is coupled to and drives a driven wheel of the vehicle, typically via a number of gears.
  • the pulleys 52, 53 each typically comprise a first conical sheave that is fixed to a respective pulley shaft 54, 55 and a second conical sheave that is axially displaceable relative to such respective pulley shaft 54, 55 and that is fixed thereto in rotational direction.
  • the trajectory of the drive belt 50 in the transmission 51 includes two straight parts ST, where the drive belt 50 crosses over between the pulleys 52, 53 and two curved parts CT where the drive belt 50 is wrapped around the two pulleys 52, 53 while being accommodated between the conical sheaves thereof.
  • the drive belt 50 is composed of a ring stack 8 and a plurality of transverse segments 1 that are mounted on the ring stack 8 along the circumference thereof in an, at least essentially, contiguous row.
  • the transverse segments 1 of the drive belt 50 are shown in figure 1, which transverse segments 1 are, moreover, not drawn to scale in relation to, for example, the diameter of the pulleys 52, 53.
  • the transverse segments 1 are movable along the circumference of the ring stack 8, which ring stack 8 is composed of a number of relatively thin and flexible endless steel bands or rings that are mutually nested, as can be seen more clearly in figure 2 that shows the ring stack 8 with eight individual rings.
  • the transverse segments 1 of the drive belt 50 can be driven by the first pulley 52 in the direction of rotation thereof by friction. These driven transverse segments 1 push preceding transverse segments 1 in the circumference direction of the ring stack 8 and, ultimately, rotationally drive the second pulley 53, again by friction.
  • the said pulley sheaves of each pulley 52, 53 are urged towards each other, whereby these clamp the transverse segments 1 between them in the respective curved trajectory part CT of the drive belt 50.
  • the transverse members are urged radial outward by being clamped between the conical pulley sheaves and are being forced into contact with the radial inside of the ring stack 8 that is tensioned thereby. Since, as mentioned hereinabove, in the drive belt 50 the transverse segments 1 can move relative to the ring stack 8 along the circumference thereof, the ring stack 8 is tensioned to a relatively low level in relation to a torque transmitted by the drive belt 50 between the pulleys 52, 53, at least compared to other types of drive belt.
  • the known drive belt 50 is schematically illustrated in more detail.
  • the drive belt 50 On the left side of figure 2 the drive belt 50 is shown in a cross-section thereof facing in circumference direction and on the right side of figure 2 a cross-section A-A of only the transverse segment 1 is included.
  • the transverse segments 1 of the drive belt 50 are generally shaped similar to the letter "V", i.e. are generally V- shaped.
  • side faces 12 of the transverse segments 1 through which it arrives in (friction) contact with the pulleys 52, 53 are mutually diverging in radial outward direction by being oriented at an angle that closely matches an angle that is present between the conical sheaves of these pulleys 52, 53.
  • the pulley contact faces 12 of the transverse segment 1 are typically either corrugated by a macroscopic profile or are provided with a rough surface structure, such that only the higher lying peaks of the corrugation or of the surface roughness arrive in contact with the pulleys 52, 53.
  • This particular feature of the transverse segment design provides that the friction between the drive belt 50 and the pulleys 52, 53 is optimised by allowing cooling oil that is applied in the known transmission 51 to be accommodated in the lower lying parts of the corrugation or of the surface roughness.
  • Each transverse segment 1 includes a base part 10 and two pillar parts 11, whereof the base part 10 extends mainly in the axial direction of the drive belt 50 and whereof the pillar parts 11 extend mainly in the radial direction of the drive belt 50, each from a respective axial side of the base part 10.
  • the transverse segment 1 extends between a front main body surface, i.e. front surface 2 and a rear main body surface, i.e. rear surface 3 thereof that are both oriented, at least generally, in the circumference direction of the drive belt 50.
  • An opening 5 is defined centrally between the pillar parts 11 and the base part 10 of each transverse segment 1, wherein a circumference section of the ring stack 8 is accommodated.
  • the central opening 5 is partly closed-off by respective hook portions 9 of the pillar parts 11.
  • Each such hook portion 9 extends from a respective pillar part 11 generally in the direction of the respectively opposite pillar part 11.
  • the hook portions 9 confine the ring stack 8 to the central opening 5 of the transverse segment 1 in radial outward direction.
  • the base part 10 defines a bearing surface 13 for confining and supporting the ring stack 8 in radially inward direction.
  • the bearing surface 13 is a central part of a boundary surface of the central opening 5 that is defined by the base part 10 in radially inward direction and that thus predominantly extends in the axial and circumference directions of the drive belt 50.
  • the bearing surface is convexly curved in, at least, the axial direction in a well-known manner, for realising, or at least promoting, a desired contact and interaction between the transverse segment 1 and the ring stack 8.
  • the said boundary surface of the base part 10 further includes a transition surface 15 forming a transition between the bearing surface 13 and a side surface of a respective pillar part 11 facing the central opening 5.
  • transition surfaces 15 include a convexly curved part adjoining the bearing surface 13 and a concavely curved part adjoining the said side surface of the respective pillar part 11. It is noted that convexly curved part of the transition surfaces 15 is curved according to a much smaller (e.g. by factor of 0.1 or less) radius of curvature than the bearing surface 13 is curved.
  • the width of the ring stack 8 can be somewhat larger than a width of the bearing surface 13, as this allows the design of the drive belt 50 to be as compact as possible.
  • Both pillar parts 11 of the transverse segment 1 are provided with a protrusion 6 that protrudes in thickness direction from the front surface 2 of the transverse segment 1 and with a corresponding, however somewhat larger cavity 7 in the opposite side of the respective pillar part 11, i.e. in the rear surface 3 of the transverse segment 1.
  • the protrusions 6 of a first transverse segment 1 are received in the cavities 7 of a second, successive transverse segment 1.
  • the transverse segments 1 mutually link to and align one another in radial direction and in axial direction in the said row thereof in the drive belt 50.
  • the diameter of the cavity 7 is exaggerated relative to the diameter of the protrusion 6 to illustrate a play that exists there between.
  • transverse segments 1 are able to tilt relative to one another, while remaining in mutual contact at and through an axially extending, convexly curved surface part 4 of the front surface 2 thereof that is denoted rocking edge 4 hereinafter.
  • rocking edge 4 i.e. radially outward of such rocking edge 4
  • the transverse segment 1 has an essentially constant thickness
  • the transverse segment 1 is tapered, i.e. has a thickness that decreases in radially inward direction (whether gradually, stepwise or by a combination thereof), to allow for the afore-mentioned relative tilting without interference between the respective base parts 10 of the abutting transverse segments 1.
  • rocking edge 4 is located partly in the pillar parts 11 and partly in the base part 10 of the transverse segment 1 such that it overlaps with the bearing surface 13 in radial direction, it is also known to locate the rocking edge 4 fully in the base part 10, i.e. radially inward of the bearing surface 13.
  • the rocking edge 4 is preferably provided in two parts 4a, 4b separated by the central opening 5 and/or by a recessed area 14 in the front surface 2 of the transverse segment 1 that is recessed in thickness direction relative to the rocking edge 4.
  • the recessed area 14 provides a channel between the abutting transverse segments 1, allowing lubricant to flow from radially inside the drive belt 50 to the radial inside of the ring stack 8.
  • Such lubricant is supplied to the transmission during operation, not only for cooling it, but also for lubricating the dynamic contact between the transverse segments 1 and the ring stack 8, as well as between the individual rings of the ring stack 8.
  • the recessed area 14 is, in part, formed as a curved transition surface between the front surface 2 of the transverse segment 1 and the bearing surface 13 as an inevitable side-effect of the preferred manufacturing method of fine-blanking the transverse segment.
  • the transverse segment 1 is cut from basic material by pressing a punch, having a contour corresponding to that of the transverse segment 1, through the basic material into a transverse segment-shaped hole of a die plate, while being supported by a counter punch on the opposite side thereof.
  • An end face of the counter punch that contacts the basic material is a/o shaped to form the rocking edge 4 and is provided with a recess that serves as a mould for forming the protrusion 6, while the end face of the punch that contacts the basic material is protruding part to form the cavity 7.
  • FIG 3 an individual ring 41 of the ring stack 8 is depicted.
  • a fine-scale surface profile of mutually intersecting, continuous ridges with valleys there between is present on the inner surface 41i of the ring 41 and is schematically indicated in figure 3 by the cross hatching.
  • the outer surface 41o of the ring 41 is without such surface profile and is thus relatively smooth.
  • the surface profile of the inner surface 41i reduces friction between the individual rings 41 of the ring stack 8 by reducing the surface area of the sliding contact there between and by drawing-in and/or capturing lubricant in such sliding contact.
  • Figure 4 illustrates a relevant part of the known manufacturing method for the drive belt ring component 41, as it is typically applied in the art for the production of metal drive belts 50 for automotive application.
  • the separate process steps of the known manufacturing method are indicated by way of Roman numerals.
  • a thin sheet or plate 20 of a maraging steel base material having a thickness of around 0.4 mm is bend into a cylindrical shape and the meeting plate ends 21 are welded together in a second process step II to form a hollow cylinder or tube 22.
  • the tube 22 is annealed in an oven chamber 60.
  • the tube 22 is cut into a number of annular rings 41, which are subsequently -in a fifth process step V- rolled between two rolling rolls to reduce the thickness thereof by a factor of around 2, while being elongated.
  • the said surface profile is impressed on the inner surface 41i of the ring 41 by the rolling roll that is located on the inside of the ring 41 being provided with an appropriately profiled rolling surface, as is for example described in the patent application publication W02005/053867.
  • the thus rolled rings 41 are subjected to a further, i.e. ring annealing process step VI for removing the work hardening effect of the previous rolling process step by recovery and re-crystallization of the ring material at a temperature considerably above 600 degrees Celsius, e.g. about 800°C, in an oven chamber 60.
  • ring annealing process step VI for removing the work hardening effect of the previous rolling process step by recovery and re-crystallization of the ring material at a temperature considerably above 600 degrees Celsius, e.g. about 800°C, in an oven chamber 60.
  • the microstructure of the ring material is completely composed of austenite -type crystals.
  • the rings 41 are calibrated in a seventh process step VII by being mounted around two rotating rollers and stretched to a predefined circumference length by forcing the said rollers apart.
  • this seventh process step VII of ring calibration also internal stresses are imposed on the rings 41.
  • the rings 41 are heat-treated in an eighth process step VIII of combined ageing, i.e. bulk precipitation hardening, and nitriding, i.e. case hardening. More in particular, such combined heat treatment involves keeping the rings 41 in an oven chamber 60 containing a controlled process atmosphere of a mixture of ammonia, hydrogen and nitrogen gas at a controlled temperature. It is known in the art to control the ammonia concentration in the process atmosphere to a value between 5 and 25% by volume, to control the hydrogen concentration in the process atmosphere to a value between 5 and 15% by volume and to control the temperature of the process atmosphere to a value between 450 and 525 °C.
  • the eighth process step VIII of combined ring ageing and nitriding is carried out until a nitrided layer or nitrogen diffusion zone formed at the outer surface of the rings 41 reaches a desired thickness of, for example, 25 micrometer.
  • such combined heat treatment can alternatively be followed or preceded by an aging heat treatment, i.e. without simultaneous nitriding, in a processing gas that is free from ammonia.
  • an aging heat treatment is applied when the duration of the nitriding heat treatment is too short to simultaneously complete the precipitation hardening process.
  • a number of the thus processed rings 41 are assembled in a ninth process step IX to form the ring stack 8 by the radially stacking, i.e. concentrically nesting of selected rings 41 to realize a minimal radial play or clearance between each pair of adjoining rings 41.
  • a ninth process step IX to form the ring stack 8 by the radially stacking, i.e. concentrically nesting of selected rings 41 to realize a minimal radial play or clearance between each pair of adjoining rings 41.
  • the present invention relies on the observation that fatigue fracture initiation occurs on the inner surface of the radially outermost ring 41 of the ring stack 8, within 0.5 to 1.5 mm of one of the side surfaces thereof, which initiation position can be linked to a contact of the radially outermost ring 41 with the hook portions 9 of the transverse segment 1 during operation in the transmission 51.
  • the present invention proposes in general to locally manufacture the ring surface as smooth as possible and, in particular, not to apply the said surface profile at such location.
  • the surface profile of the radially outermost ring 41 of the ring stack 8 can be provided to its outer surface 41o.
  • all individual rings 41 of the ring stack 8 are in this case provided with the surface profile on their outer surface 41o, such that the surface profile is present between all of the pairs of adjoining rings 41 in the ring stack 8.
  • the radially outermost ring 41 of the ring stack 8 can have both a smooth inner surface 41i and a smooth outer surface 41o.
  • the surface profile of the radially outermost ring 41 of the ring stack 8 can be provided only to a central part 41CP of its inner surface 41i, such that the side edges 41SE are without such surface profile, i.e. are relatively smooth.
  • all individual rings 41 of the ring stack 8 are in this case provided with the surface profile only in the central part 41CP of the inner surfaces 41i thereof. This latter option being preferable from a manufacturing perspective.

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  • General Engineering & Computer Science (AREA)
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Abstract

The invention concerns a flexible ring (41) for a drive belt (50) comprising an essentially contiguous row of transverse segments (1) mounted on and around the circumference of a ring stack (8) composed of a number of flexible rings (41) that are mutually nested. According to the invention, the fatigue strength of the drive belt (50) and in particular of the ring stack (8) thereof is improved by providing the radial inner sides (411) or the radial outer sides (41o) of the rings (41) of the ring stack (8), with the exception of the radially outer ring (41) thereof, at least partly with a surface profile, while at least the side edges (41SE) of the radially outer ring (41) that are located on either side of a central part (41 CP) thereof are provided relatively smooth compared to the said side edges (41SE) thereof and, in particular, are not provided with such surface profile.

Description

A FLEXIBLE RING FOR A DRIVE BELT AND A DRIVE BELT FOR A CONTINUOUSLY VARIABLE TRANSMISSION INCLUDING A FLEXIBLE RING
This invention relates to a flexible ring that is destined to be part of a drive belt for a continuously variable transmission with two pulleys and the drive belt. Such a transmission is commonly known and is, for example, applied in the drive train of passenger cars and other motor vehicles. In the transmission, the drive belt runs around and between the pulleys that are each provided with two conical sheaves that define a V-groove wherein a respective circumference part of the drive belt is held. The width of the V-groove of the pulleys can be changed in mutually opposite directions, by moving the pulley sheaves towards, respectively away from one another, to control a radius at which the drive belt is (effectively) in friction contact with the respective pulleys, i.e. to control a speed ratio provided by the transmission within a continuous range between a smallest and a largest speed ratio.
A known type of drive belt comprises an essentially contiguous row of transverse segments made of steel that are mounted on and around the circumference of a ring stack composed of a number of flexible endless bands or rings that are mutually stacked, one around the other, and that are likewise made of steel.
In the above and below description, the axial, the radial and the circumference directions are defined relative to the drive belt when placed in a circular posture. A thickness direction and a thickness dimension of the transverse segments are defined in the said circumference direction, a height direction and a height dimension of the transverse segments are defined in the said radial direction and a width direction and a width dimension of the transverse segments are defined in the said axial direction. A thickness direction and a thickness dimension of the rings and of the ring stack are defined in the said radial direction, a width direction and a width dimension of the rings and of the ring stack are defined in the said axial direction and a length direction and a length dimension of the ring stack is defined in the said circumference direction. Up and down directions and above and below positions are respectively defined in radial outward and radial inward direction.
The known flexible ring is provided with an essentially rectangular cross-section, albeit with rounded side surfaces, such that its thickness is much smaller than its width, typically by a factor of at least forty to one hundred or more. Also in absolute terms, the thickness of the ring is small and typically has a value of 185 to 200 micrometer, such that it can bend relatively easily in its circumference direction. In the ring stack, a number of such rings are arranged mutually concentric, i.e. are nested with minimal play, such that these share the load when the drive belt is operated in the transmission. It is common practice in the art to roughen the inner surface of the rings, as part of the manufacturing process thereof, in the sense that a regular or irregular pattern of indentations and/or ridges is impressed on it, with the aim of drawing-in and/or capturing lubricant between the adjacent rings in the ring stack. The indentations of such a surface profile can for example be in the form of closed valleys or of intersecting grooves, but in any case the depth thereof remains small, typically within the range from 2.5 to 10 micrometer on average. Moreover, the surface profile is typically provided on a relatively fine scale such that a resulting ISO-standard Ra roughness of the respective ring surface lies between the ISO grades N5 and N7 (i.e. 0.4 pm < Ra < 1.6 pm).
The known transverse segments each define a central opening that is open towards the radial outside of the drive belt and that accommodates and confines a respective circumference section of such ring stack, while allowing the transverse segment to move along the circumference thereof. This central opening is defined by and between a base part of the transverse segment that is located radially inward of the ring stack and two pillar parts thereof that respectively extend from a respective side of the base part in radial outward direction. The two pillar parts thus define respective axial boundaries of the central opening, whereas in radial inward direction the central opening it is bounded by the base part. In radially outward direction the central opening is at least partly closed by some means, in order to confine the ring stack to the central opening. This type of drive belt is, for example, known from the British patent GB1286777-A and, more recently, from the international patent publication WO2018/210456-A1. It is noted that according to these documents, the said means for confining the ring stack in radial outward direction are embodied by respective hook portions of the pillar parts that each extend axially towards the respectively other, i.e. axially opposite, pillar part at some distance away from the base part. These hook portions of the transverse segment can have equal axial extent or such axial extent can be different between the two hook portions, in which case these respective hook portions are preferably provided on opposite sides of the transverse segment for successive transverse segments in the drive belt, as a/o taught by WO2018/210456-A1.
As seen in radial direction, an outer portion of the known transverse segment is provided with an essentially constant thickness, whereas a thickness of an inner portion thereof decreases in radially inward direction. In between the said inner and outer portions, a front surface of the transverse segment, facing in a circumference direction of the drive belt, includes a width-wise extending surface part that is curved in radial direction and that is often referred to in the art as a rocking edge or a tilting zone. The rocking edge allows successive transverse segments in the drive belt to mutually rotate about the axial direction, while these remain in contact at the rocking edge, whereby the drive belt as a whole follows a curved trajectory. Although the rocking edge can be located in the base part of the transverse segment, it is preferably located at least partly in the pillar parts thereof.
During operation in the transmission, the ring stack is tensioned by the transverse segments being urged in radial outward direction at the two pulleys by being clamped between the conical discs thereof. At these pulleys, the drive belt thus follows a curved trajectory, in which curved trajectory parts the transverse segments bear against the radial inside of the ring stack through, at least, a part of the surface of their base part that is located between the pillar parts, which surface part is denoted a bearing surface hereinafter. Due to the said tensioning thereof at the pulleys, the ring stack extends essentially straight between the two pulleys, while guiding the transverse segments as these traverse from the one pulley to the other in such straight trajectory parts.
This type of drive belt is commonly designed such that its service life in the transmission is determined by the fatigue strength of the ring stack that is cyclically bend and stretched under tension during operation. Therefore, it is a general development aim to improve upon the existing drive belt design and existing design considerations in terms of, at least, the resistance against metal fatigue of the ring stack.
The present invention relies on the observation that under life-cycle test conditions, fatigue fracture initiation often occurred on the inner surface of the radially outermost ring of the ring stack, within 0.5 to 1.5 mm of one of the side surfaces thereof. In particular, such initiation position appeared to correspond with a location where the outer surface of the radially outermost ring arrives in contact with the hook portion of the transverse segment during operation. Moreover, a detailed microscopic analysis of the outermost ring after testing revealed to applicant that the said initiation is related to the said surface profile on the inner surfaces of the rings.
Based on these discoveries, the present invention proposes not to apply the surface profile at the said initiation position, so as to improve the fatigue strength of, at least, the radially outermost ring of the ring stack. In other words, according to the present invention the side edges of the inner surface of the radially outermost ring of the ring stack are made smooth and, in particular, are provided with an Ra surface roughness of less than 0.4 pm (ISO grade N4 or smaller). More in particular, according to the present invention, the said surface profile is either not applied to the radially outermost ring of the ring stack at all, or it is applied only to a central part of the inner ring surface thereof, thus leaving its side edges smooth compared to its central part, or it is applied to the outer ring surface thereof. In case only the central part of the inner ring surface is provided with the surface profile in the manufacturing process, such central part preferably spans at most 90%, more preferably at most 80% of the width of the radially outermost ring.
The above-described invention and the technical working principles underlying the invention will now be explained further with reference to the drawing figures, whereof:
- figure 1 is a simplified and schematic side elevation of a known transmission with two pulleys and a drive belt consisting of a ring stack and a row of transverse segments mounted on the ring stack along the circumference thereof;
- figure 2 schematically illustrates the known drive belt in a cross-section thereof facing in its circumference direction and also includes a separate, transverse cross-section of only the transverse segment thereof;
- figure 3 is a schematic representation of an individual ring of the ring stack;
- figure 4 provides a diagrammatic representation of the presently relevant part of the known overall manufacturing process of the ring;
- figure 5 schematically illustrates the radially outermost ring of the ring stack in a first embodiment thereof according to the present invention; and
- figure 6 schematically illustrates the radially outermost ring of the ring stack in a second embodiment thereof according to the present invention
Figure 1 schematically shows, in a cross-section thereof, the central parts of a continuously variable transmission 51 for use in a driveline of, for example, passenger motor vehicles. This transmission 51 is well-known and comprises at least a first variable pulley 52, a second variable pulley 53 and a drive belt 50 fitted around these pulleys 52, 53. In the driveline, the first pulley 52 is coupled to and driven by a prime mover of the vehicle, such as an electric motor or a combustion engine, and the second pulley 53 is coupled to and drives a driven wheel of the vehicle, typically via a number of gears. The pulleys 52, 53 each typically comprise a first conical sheave that is fixed to a respective pulley shaft 54, 55 and a second conical sheave that is axially displaceable relative to such respective pulley shaft 54, 55 and that is fixed thereto in rotational direction. As appears from figure 1, the trajectory of the drive belt 50 in the transmission 51 includes two straight parts ST, where the drive belt 50 crosses over between the pulleys 52, 53 and two curved parts CT where the drive belt 50 is wrapped around the two pulleys 52, 53 while being accommodated between the conical sheaves thereof.
The drive belt 50 is composed of a ring stack 8 and a plurality of transverse segments 1 that are mounted on the ring stack 8 along the circumference thereof in an, at least essentially, contiguous row. For the sake of simplicity, only a few of the transverse segments 1 of the drive belt 50 are shown in figure 1, which transverse segments 1 are, moreover, not drawn to scale in relation to, for example, the diameter of the pulleys 52, 53. In the drive belt 50, the transverse segments 1 are movable along the circumference of the ring stack 8, which ring stack 8 is composed of a number of relatively thin and flexible endless steel bands or rings that are mutually nested, as can be seen more clearly in figure 2 that shows the ring stack 8 with eight individual rings. During operation of the transmission 51, the transverse segments 1 of the drive belt 50 can be driven by the first pulley 52 in the direction of rotation thereof by friction. These driven transverse segments 1 push preceding transverse segments 1 in the circumference direction of the ring stack 8 and, ultimately, rotationally drive the second pulley 53, again by friction. In order to generate such friction (force) between the transverse segments 1 and the pulleys 52, 53, the said pulley sheaves of each pulley 52, 53 are urged towards each other, whereby these clamp the transverse segments 1 between them in the respective curved trajectory part CT of the drive belt 50. To this end, electronically controllable and hydraulically acting movement means (not shown) that act on the moveable pulley sheave of each pulley 52, 53 are provided in the transmission 51. These movement means also control respective radial positions R1 and R2 of the drive belt 50 at the pulleys 52, 53 and, hence, the speed ratio that is provided by the transmission 51 in the driveline between the pulley shafts 54, 55 thereof.
Also during operation of the transmission 51 drive belt 50, the transverse members are urged radial outward by being clamped between the conical pulley sheaves and are being forced into contact with the radial inside of the ring stack 8 that is tensioned thereby. Since, as mentioned hereinabove, in the drive belt 50 the transverse segments 1 can move relative to the ring stack 8 along the circumference thereof, the ring stack 8 is tensioned to a relatively low level in relation to a torque transmitted by the drive belt 50 between the pulleys 52, 53, at least compared to other types of drive belt.
In figure 2 the known drive belt 50 is schematically illustrated in more detail. On the left side of figure 2 the drive belt 50 is shown in a cross-section thereof facing in circumference direction and on the right side of figure 2 a cross-section A-A of only the transverse segment 1 is included. From figure 2 it appears that the transverse segments 1 of the drive belt 50 are generally shaped similar to the letter "V", i.e. are generally V- shaped. In other words, side faces 12 of the transverse segments 1 through which it arrives in (friction) contact with the pulleys 52, 53, are mutually diverging in radial outward direction by being oriented at an angle that closely matches an angle that is present between the conical sheaves of these pulleys 52, 53. The pulley contact faces 12 of the transverse segment 1 are typically either corrugated by a macroscopic profile or are provided with a rough surface structure, such that only the higher lying peaks of the corrugation or of the surface roughness arrive in contact with the pulleys 52, 53. This particular feature of the transverse segment design provides that the friction between the drive belt 50 and the pulleys 52, 53 is optimised by allowing cooling oil that is applied in the known transmission 51 to be accommodated in the lower lying parts of the corrugation or of the surface roughness.
Each transverse segment 1 includes a base part 10 and two pillar parts 11, whereof the base part 10 extends mainly in the axial direction of the drive belt 50 and whereof the pillar parts 11 extend mainly in the radial direction of the drive belt 50, each from a respective axial side of the base part 10. In its thickness direction, the transverse segment 1 extends between a front main body surface, i.e. front surface 2 and a rear main body surface, i.e. rear surface 3 thereof that are both oriented, at least generally, in the circumference direction of the drive belt 50. An opening 5 is defined centrally between the pillar parts 11 and the base part 10 of each transverse segment 1, wherein a circumference section of the ring stack 8 is accommodated. In radial outward direction the central opening 5 is partly closed-off by respective hook portions 9 of the pillar parts 11. Each such hook portion 9 extends from a respective pillar part 11 generally in the direction of the respectively opposite pillar part 11. Thus, the hook portions 9 confine the ring stack 8 to the central opening 5 of the transverse segment 1 in radial outward direction. In between the pillar parts 11, the base part 10 defines a bearing surface 13 for confining and supporting the ring stack 8 in radially inward direction.
As illustrated in figure 2, the bearing surface 13 is a central part of a boundary surface of the central opening 5 that is defined by the base part 10 in radially inward direction and that thus predominantly extends in the axial and circumference directions of the drive belt 50. The bearing surface is convexly curved in, at least, the axial direction in a well-known manner, for realising, or at least promoting, a desired contact and interaction between the transverse segment 1 and the ring stack 8. On either side of bearing surface 13 the said boundary surface of the base part 10 further includes a transition surface 15 forming a transition between the bearing surface 13 and a side surface of a respective pillar part 11 facing the central opening 5. Typically, such transition surfaces 15 include a convexly curved part adjoining the bearing surface 13 and a concavely curved part adjoining the said side surface of the respective pillar part 11. It is noted that convexly curved part of the transition surfaces 15 is curved according to a much smaller (e.g. by factor of 0.1 or less) radius of curvature than the bearing surface 13 is curved. The width of the ring stack 8 can be somewhat larger than a width of the bearing surface 13, as this allows the design of the drive belt 50 to be as compact as possible.
Both pillar parts 11 of the transverse segment 1 are provided with a protrusion 6 that protrudes in thickness direction from the front surface 2 of the transverse segment 1 and with a corresponding, however somewhat larger cavity 7 in the opposite side of the respective pillar part 11, i.e. in the rear surface 3 of the transverse segment 1. In the row of transverse segments 1 in the drive belt 50, the protrusions 6 of a first transverse segment 1 are received in the cavities 7 of a second, successive transverse segment 1. By this engagement of the protrusions 6 and the cavities 7 of successive transverse segments 1, the transverse segments 1 mutually link to and align one another in radial direction and in axial direction in the said row thereof in the drive belt 50. In figure 2, the diameter of the cavity 7 is exaggerated relative to the diameter of the protrusion 6 to illustrate a play that exists there between.
Also in the said row of transverse segments 1 in the drive belt 50, at least a part of the front surface 2 of a first transverse segment 1 abuts against at least a part of the rear surface 3 of a second, successive transverse segment 1. Abutting transverse segments 1 are able to tilt relative to one another, while remaining in mutual contact at and through an axially extending, convexly curved surface part 4 of the front surface 2 thereof that is denoted rocking edge 4 hereinafter. Above, i.e. radially outward of such rocking edge 4, the transverse segment 1 has an essentially constant thickness, whereas below, i.e. radially inward of such rocking edge 4, the transverse segment 1 is tapered, i.e. has a thickness that decreases in radially inward direction (whether gradually, stepwise or by a combination thereof), to allow for the afore-mentioned relative tilting without interference between the respective base parts 10 of the abutting transverse segments 1.
It is noted that, although in figure 2 the rocking edge 4 is located partly in the pillar parts 11 and partly in the base part 10 of the transverse segment 1 such that it overlaps with the bearing surface 13 in radial direction, it is also known to locate the rocking edge 4 fully in the base part 10, i.e. radially inward of the bearing surface 13. In either case, the rocking edge 4 is preferably provided in two parts 4a, 4b separated by the central opening 5 and/or by a recessed area 14 in the front surface 2 of the transverse segment 1 that is recessed in thickness direction relative to the rocking edge 4. The recessed area 14 provides a channel between the abutting transverse segments 1, allowing lubricant to flow from radially inside the drive belt 50 to the radial inside of the ring stack 8. Such lubricant is supplied to the transmission during operation, not only for cooling it, but also for lubricating the dynamic contact between the transverse segments 1 and the ring stack 8, as well as between the individual rings of the ring stack 8. It is further noted that in the embodiment of the transverse segment 1 illustrated in figure 2, wherein the rocking edge 4 is located partly in the pillar parts 11 and the base part 10 of the transverse segment 1, the recessed area 14 is, in part, formed as a curved transition surface between the front surface 2 of the transverse segment 1 and the bearing surface 13 as an inevitable side-effect of the preferred manufacturing method of fine-blanking the transverse segment. In fine-blanking, the transverse segment 1 is cut from basic material by pressing a punch, having a contour corresponding to that of the transverse segment 1, through the basic material into a transverse segment-shaped hole of a die plate, while being supported by a counter punch on the opposite side thereof. An end face of the counter punch that contacts the basic material is a/o shaped to form the rocking edge 4 and is provided with a recess that serves as a mould for forming the protrusion 6, while the end face of the punch that contacts the basic material is protruding part to form the cavity 7.
In figure 3 an individual ring 41 of the ring stack 8 is depicted. A fine-scale surface profile of mutually intersecting, continuous ridges with valleys there between is present on the inner surface 41i of the ring 41 and is schematically indicated in figure 3 by the cross hatching. The outer surface 41o of the ring 41 is without such surface profile and is thus relatively smooth. The surface profile of the inner surface 41i reduces friction between the individual rings 41 of the ring stack 8 by reducing the surface area of the sliding contact there between and by drawing-in and/or capturing lubricant in such sliding contact.
Figure 4 illustrates a relevant part of the known manufacturing method for the drive belt ring component 41, as it is typically applied in the art for the production of metal drive belts 50 for automotive application. The separate process steps of the known manufacturing method are indicated by way of Roman numerals.
In a first process step I a thin sheet or plate 20 of a maraging steel base material having a thickness of around 0.4 mm is bend into a cylindrical shape and the meeting plate ends 21 are welded together in a second process step II to form a hollow cylinder or tube 22. In a third step III of the process, the tube 22 is annealed in an oven chamber 60. Thereafter, in a fourth process step IV, the tube 22 is cut into a number of annular rings 41, which are subsequently -in a fifth process step V- rolled between two rolling rolls to reduce the thickness thereof by a factor of around 2, while being elongated. During ring rolling also the said surface profile is impressed on the inner surface 41i of the ring 41 by the rolling roll that is located on the inside of the ring 41 being provided with an appropriately profiled rolling surface, as is for example described in the patent application publication W02005/053867.
The thus rolled rings 41 are subjected to a further, i.e. ring annealing process step VI for removing the work hardening effect of the previous rolling process step by recovery and re-crystallization of the ring material at a temperature considerably above 600 degrees Celsius, e.g. about 800°C, in an oven chamber 60. At such high temperature, the microstructure of the ring material is completely composed of austenite -type crystals. However, when the temperature of rings 41 drops again to room temperature, such microstructure transforms back to martensite, as desired. After annealing VI, the rings 41 are calibrated in a seventh process step VII by being mounted around two rotating rollers and stretched to a predefined circumference length by forcing the said rollers apart. In this seventh process step VII of ring calibration, also internal stresses are imposed on the rings 41.
Thereafter, the rings 41 are heat-treated in an eighth process step VIII of combined ageing, i.e. bulk precipitation hardening, and nitriding, i.e. case hardening. More in particular, such combined heat treatment involves keeping the rings 41 in an oven chamber 60 containing a controlled process atmosphere of a mixture of ammonia, hydrogen and nitrogen gas at a controlled temperature. It is known in the art to control the ammonia concentration in the process atmosphere to a value between 5 and 25% by volume, to control the hydrogen concentration in the process atmosphere to a value between 5 and 15% by volume and to control the temperature of the process atmosphere to a value between 450 and 525 °C. Practically applied values in this respect are around 10% by volume ammonia gas, around 5% by volume hydrogen gas and 470 °C. In the oven chamber, the ammonia molecules decompose at the surface of the rings 41 into hydrogen gas and nitrogen atoms that can enter into the crystal structure of the rings 41. By these interstitial nitrogen atoms the resistance against wear as well as against fatigue fracture is known to be increased remarkably. Typically, the eighth process step VIII of combined ring ageing and nitriding is carried out until a nitrided layer or nitrogen diffusion zone formed at the outer surface of the rings 41 reaches a desired thickness of, for example, 25 micrometer.
Inter alia it is noted that such combined heat treatment can alternatively be followed or preceded by an aging heat treatment, i.e. without simultaneous nitriding, in a processing gas that is free from ammonia. Such separate aging heat treatment is applied when the duration of the nitriding heat treatment is too short to simultaneously complete the precipitation hardening process.
A number of the thus processed rings 41 are assembled in a ninth process step IX to form the ring stack 8 by the radially stacking, i.e. concentrically nesting of selected rings 41 to realize a minimal radial play or clearance between each pair of adjoining rings 41. Inter alia it is noted that it also known in the art to instead assemble the ring stack 8 immediately following the seventh process step VII of ring calibration, i.e. in advance of the eighth process step VIII of ring ageing and ring nitriding.
It is well-known that, during operation in the transmission, individual rings 41 of the ring stack 8 are tensioned by a/o a radially oriented reaction force to the said clamping forces. A resulting ring tension force is, however, not constant and varies not only in dependence on a torque to be transmitted by the transmission, but also in dependence on the rotation of the drive belt 50 in the transmission. Therefore, in addition to the yield strength and wear resistance of the rings 41, also the fatigue strength is an important property and design parameter thereof.
In this latter respect, the present invention relies on the observation that fatigue fracture initiation occurs on the inner surface of the radially outermost ring 41 of the ring stack 8, within 0.5 to 1.5 mm of one of the side surfaces thereof, which initiation position can be linked to a contact of the radially outermost ring 41 with the hook portions 9 of the transverse segment 1 during operation in the transmission 51. In order to improve the fatigue strength of the radially outermost ring 41 at this specific position, the present invention proposes in general to locally manufacture the ring surface as smooth as possible and, in particular, not to apply the said surface profile at such location.
Firstly according to the present invention and as schematically illustrated in figure 5, the surface profile of the radially outermost ring 41 of the ring stack 8 can be provided to its outer surface 41o. Preferably, but not necessarily, all individual rings 41 of the ring stack 8 are in this case provided with the surface profile on their outer surface 41o, such that the surface profile is present between all of the pairs of adjoining rings 41 in the ring stack 8. However, from a manufacturing perspective, it may be convenient to apply the surface profile to the inner surfaces 41i of the other rings 41, in which case no surface profile is present between the radially outermost pair of adjoining rings 41 of the ring stack 8. Since the contact pressure between this pair of radially outermost rings 41 is lowest, the lubrication function of the surface profile is indeed considered to be non-essential in this case. Moreover in this case, the radially outermost ring 41 of the ring stack 8 can have both a smooth inner surface 41i and a smooth outer surface 41o.
Secondly according to the present invention and as schematically illustrated in figure 6, the surface profile of the radially outermost ring 41 of the ring stack 8 can be provided only to a central part 41CP of its inner surface 41i, such that the side edges 41SE are without such surface profile, i.e. are relatively smooth. Preferably, but not necessarily, all individual rings 41 of the ring stack 8 are in this case provided with the surface profile only in the central part 41CP of the inner surfaces 41i thereof. This latter option being preferable from a manufacturing perspective.
The present invention, in addition to the entirety of the preceding description and all details of the accompanying figures, also concerns and includes all the features of the appended set of claims. Bracketed references in the claims do not limit the scope thereof, but are merely provided as non-binding examples of the respective features. The claimed features can be applied separately in a given product or a given process, as the case may be, but it is also possible to apply any combination of two or more of such features therein.
The invention is not limited to the embodiments and/or the examples that are explicitly mentioned herein, but also encompasses amendments, modifications and practical applications thereof, in particular those that lie within reach of the person skilled in the relevant art.

Claims

1. A flexible metal ring (41) for a drive belt (50) with a ring stack (8) consisting of a number of such metal rings (41) that are mutually nested and of a number of consecutive transverse segments (1) that are arranged movable on the ring stack (8), the radial inner surface (41i) of which ring (41) is provided with a surface profile, characterized in that the surface profile is provided exclusively to a central part (41CP) of the radial inner surface (41i) of the ring (41) and in that the side edges (41SE) thereof that are located on either side of that central part (41CP) are provided relatively smooth compared to the said side edges (41SE) thereof and, in particular, are not provided with such surface profile.
2. A drive belt (50) for a continuously variable transmission with a ring stack (8) consisting of a number of such metal rings (41) that are mutually nested and of a number of consecutive transverse segments (1) that are arranged movable on the ring stack (8), characterized in that, with the exception of the radially outermost ring (41) of the ring stack (8), the radial inner surfaces (41i) or the radial outer surfaces (41o) of the other rings (41) of the ring stack(8) are at least partly provided with a surface profile and in that at least the side edges (41SE) of the radial inner surface (41i) of the radially outermost ring (41) that are located on either side of a central part (41CP) thereof are provided relatively smooth compared to the part of the said radial inner surfaces (41i) or the radial outer surfaces (41o) of the other rings (41) of the ring stack(8) that is provided with the surface profile and, in particular, are not provided with such surface profile.
3. The drive belt (50) according to claim 2, characterized in that the entire radial inner surface (41i) of the radially outermost ring (41) is provided relatively smooth and, in particular, is not provided with a surface profile.
4. The drive belt (50) according to claim 3, characterized in that the radial outer surfaces (41o) of all of the rings (41) of the ring stack(8) are provided with a surface profile, whereas the radial inner surfaces (41i) of these rings (41) is are provided relatively smooth and, in particular, are not provided with such surface profile.
5. The drive belt (50) according to claim 2, characterized in that, with the exception of the radially outermost ring (41) of the ring stack (8), the entire radial inner surfaces (41i) of the other rings (41) of the ring stack (8) are provided with a surface profile, whereas the radial outer surfaces (41o) of these other rings (41) are provided relatively smooth and, in particular, are not provided with such surface profile.
6. The drive belt (50) according to claim 2, characterized in that, the radial inner surface (41i) of the radially outermost ring (41) is provided with a surface profile at the said central part (41CP) thereof.
7. The drive belt (50) according to claim 6, characterized in that the central parts (41CP) located between side edges (41SE) of the radial inner surfaces (41i) of all of the rings (41) of the rings stack (8) are provided with a surface profile, whereas the said side edges (41SE) thereof are provided relatively smooth and, in particular, are not provided with such surface profile.
8. The flexible metal ring (41) or the drive belt (50) according to a preceding claim, characterized in that the surface profile mentioned therein consists of a regular or irregular pattern indentations and/or ridges.
9. The flexible metal ring (41) or the drive belt (50) according to a preceding claim, characterized in that the surface profile mentioned therein defines an ISO-standard Ra- surface roughness in the range between 0.4 and 1.6 micrometer.
10. The flexible metal ring (41) or the drive belt (50) according to a preceding claim, characterized in that the said central part (41CP) of the radial inner surface (41i) of the ring (41) extends over at most 90% and preferably over at most 80% of a width of that ring (41).
PCT/EP2020/025565 2019-12-10 2020-12-08 A flexible ring for a drive belt and a drive belt for a continuously variable transmission including a flexible ring Ceased WO2021115630A1 (en)

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CN202080086021.3A CN114787531A (en) 2019-12-10 2020-12-08 Flexible ring for a drive belt and drive belt for a continuously variable transmission comprising a flexible ring
JP2022535419A JP2023506746A (en) 2019-12-10 2020-12-08 Flexible rings for drive belts and drive belts for continuously variable transmissions containing flexible rings

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1286777A (en) 1970-04-13 1972-08-23 Hubertus Josephus Van Doorne Flexible continuous power transmission means
WO2005053867A2 (en) 2003-12-08 2005-06-16 Robert Bosch Gmbh Method and device for forming an endless metal belt provided with a surface profile
WO2014040107A1 (en) * 2012-09-12 2014-03-20 Berndorf Band Gmbh Conveyor or processing belt
WO2016102072A1 (en) * 2014-12-23 2016-06-30 Robert Bosch Gmbh An endless metal band with a coated surface, a drive belt provided with the endless metal band and method for shaping the drive belt
WO2018210456A1 (en) 2017-05-19 2018-11-22 Jatco Ltd. Transverse segment for a drive belt for a continuously variable transmission and a drive belt and a continuously variable transmission provided therewith

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3522637B2 (en) * 2000-03-30 2004-04-26 本田技研工業株式会社 Endless metal belt
JPWO2015008692A1 (en) * 2013-07-18 2017-03-02 本田技研工業株式会社 Belt for continuously variable transmission

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1286777A (en) 1970-04-13 1972-08-23 Hubertus Josephus Van Doorne Flexible continuous power transmission means
WO2005053867A2 (en) 2003-12-08 2005-06-16 Robert Bosch Gmbh Method and device for forming an endless metal belt provided with a surface profile
WO2014040107A1 (en) * 2012-09-12 2014-03-20 Berndorf Band Gmbh Conveyor or processing belt
WO2016102072A1 (en) * 2014-12-23 2016-06-30 Robert Bosch Gmbh An endless metal band with a coated surface, a drive belt provided with the endless metal band and method for shaping the drive belt
WO2018210456A1 (en) 2017-05-19 2018-11-22 Jatco Ltd. Transverse segment for a drive belt for a continuously variable transmission and a drive belt and a continuously variable transmission provided therewith

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