WO2021103578A1 - Pneumatic hydraulic safety system - Google Patents
Pneumatic hydraulic safety system Download PDFInfo
- Publication number
- WO2021103578A1 WO2021103578A1 PCT/CN2020/101913 CN2020101913W WO2021103578A1 WO 2021103578 A1 WO2021103578 A1 WO 2021103578A1 CN 2020101913 W CN2020101913 W CN 2020101913W WO 2021103578 A1 WO2021103578 A1 WO 2021103578A1
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- WIPO (PCT)
- Prior art keywords
- valve
- port
- hydraulic
- way
- pneumatic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/17—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/004—Fluid pressure supply failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20507—Type of prime mover
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/255—Flow control functions
Definitions
- the present disclosure belongs to the technical field of hydraulic control, and in particular relates to a pneumatic hydraulic safety system.
- hydraulic cylinders are a relatively practical and mature operating mechanism.
- the expansion and contraction of the hydraulic cylinder is realized by the movement of the hydraulic oil in the rod cavity and the rodless cavity.
- the hydraulic oil delivered to the rod cavity and rodless cavity of the hydraulic cylinder is realized by pumping hydraulic oil from the oil tank through a hydraulic pump, and the hydraulic pump is driven by an air motor.
- the hydraulic pump driven by the air motor will always be in working state, and the expansion and contraction of the hydraulic oil cylinder will always be in working state, which causes a waste of noise and energy.
- the problem is that the expansion and contraction of the hydraulic cylinder cannot be switched as needed.
- the present disclosure provides a pneumatic hydraulic safety system to solve the technical problems of noise, energy waste, and inability to perform telescopic switching according to needs caused by the hydraulic cylinder that has been working in the prior art. .
- a pneumatic hydraulic safety system may include: a gas storage tank; a pressure switch and a two-position two-way switch valve, an input end of the pressure switch and the gas storage tank The output end of the two-position two-way switch valve is connected to the output end of the pressure switch, and the P port of the two-position two-way switch valve and the port A of the two-position two-way switch valve can be Switching connection; a three-position five-way pneumatic reversing valve and a shuttle valve, the P port of the three-position five-way pneumatic reversing valve is connected to the A port of the two-position two-way switching valve, the three-position five-way pneumatic reversing valve Port A of the valve is connected to port P 2 of the shuttle valve, port B of the three-position five-way pneumatic reversing valve is connected to port P 1 of the shuttle valve, and port P 1 of the shuttle valve is connected to port P of the shuttle valve.
- the 2 ports are switchably communicated with the A port of the shuttle valve; the two-position two-way air control valve; the control port of the two-position two-way air control valve communicates with the A port of the shuttle valve, the two-position air control
- the P port of the valve is communicated with the A port of the two-position two-way switch valve, and the P port of the two-position two-way air control valve and the A port of the two-position two-way air control valve can be switchably connected; an air motor, a hydraulic pump And an oil tank, the input port of the air motor is connected to the port A of the two-position air control valve, the output port of the air motor is connected to the control end of the hydraulic pump, and the input port of the hydraulic pump is connected to the control port of the hydraulic pump.
- the fuel tank is connected; a pneumatic hydraulic valve and a hydraulic cylinder, the pneumatic hydraulic valve is a three-position four-way reversing valve, the pneumatic hydraulic valve has a first control port and a second control port that control its valve position, so The first control port of the pneumatic hydraulic valve is connected to the B port of the three-position five-way pneumatic reversing valve, and the second control port of the pneumatic hydraulic valve is connected to the A port of the three-position five-way pneumatic reversing valve.
- Port connection the P port of the pneumatic hydraulic valve is connected with the output port of the hydraulic pump, the A port of the pneumatic hydraulic valve is connected with the rodless cavity of the hydraulic cylinder, and the T of the pneumatic hydraulic valve is connected.
- the port is in communication with the oil tank, and the port B of the air-controlled hydraulic valve is in communication with the rod cavity of the hydraulic oil cylinder.
- the gas storage tank may be connected to an external air source through an inflation pipeline, and the upper cover of the inflation pipeline is sequentially provided with a first air ball valve, an air filter, and an air check valve.
- An air ball valve, an air filter, and an air check valve are sequentially arranged in the direction from the external air source to the air storage tank.
- an air safety valve may be provided on the housing of the air storage tank, and a drain valve is provided at the bottom of the housing of the air storage tank.
- a second air ball valve may be provided between the input end of the pressure switch and the output end of the gas tank.
- the system may further include a first exhaust ball valve, the input end of the first exhaust ball valve is connected to the output end of the pressure switch, and the output end of the first exhaust ball valve is connected to the output end of the pressure switch.
- the port A of the two-position two-way switch valve is connected.
- the system may further include a second exhaust ball valve and a third exhaust ball valve.
- the input end of the second exhaust ball valve is connected to the A port of the two-position two-way switch valve.
- the output end of the second exhaust ball valve is connected to the port P of the two-position two-way air control valve; the input end of the third exhaust ball valve is connected to the port A of the two-position switch valve, and the first The output end of the three exhaust ball valve is connected with the P port of the three-position five-way pneumatic reversing valve.
- the system may further include a first gas source treatment device and a second gas source treatment device.
- the first gas source treatment device is disposed at the output end of the second exhaust ball valve and the two gas source treatment devices.
- the second air source processing device is arranged between the output end of the third exhaust ball valve and the P port of the three-position five-way pneumatic reversing valve.
- the system may further include a throttle valve, a first filter, a second filter, a hydraulic pressure gauge, and a third filter.
- the throttle valve is disposed between the input port of the air motor and the A port of the two-position gas control valve, and the first filter is disposed between the input port of the hydraulic pump and the oil tank.
- the second filter and the hydraulic pressure gauge are sequentially arranged between the output port of the hydraulic pump and the P port of the pneumatic hydraulic valve, and the third filter is arranged on the pneumatic hydraulic valve Between the T port and the fuel tank.
- the system may further include an overflow valve, the P port of the overflow valve is in communication with the P port of the pneumatic hydraulic valve, and the T port of the overflow valve is in communication with the oil tank.
- the system may further include a manual hydraulic pump and three five-way valve; P 1 port communicating said three five-hydraulic control valve and said air port A hydraulic valve, the three five-port T of the hydraulic valve and hydraulic valve port B of the air communication control, the three five-P 2 of the hydraulic valve port and the one-way valve in communication, the three Port A of the five-position hydraulic reversing valve communicates with the rodless cavity of the hydraulic cylinder, and port B of the three-position five-way hydraulic reversing valve communicates with the rod cavity between the hydraulic cylinder; the manual The oil pump is arranged between the P 2 port of the three-position five-way hydraulic reversing valve and the oil tank, and a one-way valve is arranged between the input port of the manual oil pump and the oil tank; the three-position five-way valve A check valve is arranged between the P 2 port of the hydraulic reversing valve and the output port of the manual oil pump.
- P 1 port communicating said three five-hydraulic control valve and said air port A hydraulic valve, the three
- the hydraulic cylinders may be two hydraulic cylinders connected in parallel.
- the hydraulic cylinders may be several hydraulic cylinders with more parallel connections.
- the hydraulic cylinder may be a hydraulic cylinder.
- the compressed air flowing from the air storage tank first passes through a pressure switch and a two-position two-way switch valve.
- the pressure switch can detect the pressure of the compressed air output from the air storage tank. When the pressure is lower than the minimum starting pressure of the system, the pressure switch does not output an electrical signal, and the two-position two-way switch valve is normally closed and disconnects the air circuit.
- the compressed air passing through the two-position two-way switch valve (10) is divided into the first part and the second part.
- the first part of the compressed air will pass through the three-position five-way pneumatic directional valve (11); when the three-position five-way pneumatic directional valve is in the neutral position, the P port of the three-position five-way pneumatic directional valve (11) is equal to three
- the A and B ports of the five-position pneumatic reversing valve (11) are disconnected, the shuttle valve (12) has no input and output, and the two-position two-way pneumatic control valve is in the off state, and the compressed air cannot enter the input port of the air motor.
- the air motor is in a stopped state, the air-controlled hydraulic valve is in the neutral position, its P port is closed, its A port, B port and T port are connected, and the hydraulic cylinder has no action; when the three-position five-way pneumatic reversing valve is in the left position, The P port of the three-position five-way pneumatic reversing valve is connected to the port A, and the B port of the three-position five-way pneumatic reversing valve has no output.
- the compressed air opens the P 2 port of the shuttle valve and delivers it from the A port of the shuttle valve to the two
- the control port of the two-position two-way air control valve makes the two-position two-way air control valve switch from off to on.
- the second part of compressed air After the second part of compressed air passes through the two-position two-way air control valve, it enters the input port of the air motor.
- the air motor starts and drives the hydraulic pump to rotate.
- the hydraulic pump outputs hydraulic oil to the P port of the air control hydraulic valve.
- the compressed air of the first part of the five-way pneumatic reversing valve will enter the second control port of the pneumatic hydraulic valve. Pneumatically, the pneumatic hydraulic valve will be switched to the right position, so that the P port and A port of the pneumatic hydraulic valve are connected.
- T port and B port are connected, the hydraulic oil output by the hydraulic pump passes through the P port and A port of the pneumatic hydraulic valve in turn, and enters the rodless cavity of the hydraulic cylinder, and the rod cavity of the hydraulic cylinder is in turn with the pneumatic hydraulic valve
- the B port and T port of the hydraulic cylinder are connected, the output end of the hydraulic cylinder is extended, and the hydraulic oil with the rod cavity of the hydraulic cylinder flows into the oil tank; when the three-position five-way pneumatic reversing valve is in the right position, the three-position five-way pneumatic reversal
- the P port of the valve is connected with the B port, the A port of the three-position five-way pneumatic reversing valve has no output.
- the compressed air opens the P 1 port of the shuttle valve and is delivered from the A port of the shuttle valve to the two-position two-way pneumatic control valve.
- the two-position two-way air control valve is switched from off to on. After the second part of the compressed air passes through the two-position two-way air control valve, it enters the input port of the air motor, the air motor starts, and drives the hydraulic pump to rotate, and the hydraulic pump outputs The hydraulic oil reaches the P port of the pneumatic hydraulic valve.
- the compressed air passing through the first part of the three-position five-way pneumatic reversing valve will enter the first control port of the pneumatic hydraulic valve, and pneumatically change the pneumatic hydraulic valve to In the left position, the P port and B port of the pneumatic hydraulic valve are connected, and the T port is connected with the A port.
- the hydraulic oil output by the hydraulic pump passes through the P and B ports of the pneumatic hydraulic valve in turn, and enters the hydraulic cylinder.
- Rod cavity, the rodless cavity of the hydraulic cylinder is in turn connected with the A and T ports of the air-controlled hydraulic valve.
- the hydraulic oil in the rodless cavity of the hydraulic cylinder flows into the oil tank, and the output end of the hydraulic cylinder retracts.
- the pneumatic motor can be It is in the stopped and started state, so that the expansion and contraction of the hydraulic cylinder can be started as required, thereby reducing the problems of noise and energy waste, and the expansion and contraction of the hydraulic cylinder can be switched as needed, which has good practicability.
- Fig. 1 is a schematic diagram of the hydraulic arrangement of a pneumatic hydraulic safety system according to an embodiment of the present disclosure.
- Fig. 1 is a schematic diagram of the hydraulic arrangement of a pneumatic hydraulic safety system according to an embodiment of the disclosure.
- the system includes a gas storage tank 4, a pressure switch 9, a two-position two-way switch valve 10, a three-position five-way pneumatic reversing valve 11, a shuttle valve 12, a two-position two-way pneumatic control valve 13, and a pneumatic hydraulic Valve 22, air motor 15, hydraulic pump 18 and oil tank 27.
- the gas storage tank 4 of the embodiment of the present disclosure may be used to store a certain amount of compressed air to ensure continuous air supply.
- the gas storage tank 4 of the embodiment of the present disclosure can be connected to an external air source through an inflation pipeline.
- the upper cover of the inflation pipeline is sequentially provided with a first air ball valve 1.1, an air filter 2 and an air check valve 3 .
- the first air ball valve 1.1, the air filter 2 and the air one-way valve 3 are arranged in sequence in the direction from the external air source to the air storage tank 4.
- the external air source in the embodiments of the present disclosure is a general term, and the specific form may be various, such as an air compressor, a compressed air pipeline, and so on.
- the output pressure of the external air source is usually 0.1MPa ⁇ 1.2MPa compressed air.
- the first air ball valve 1.1 can be used to control the connection between the external air source and the pneumatic hydraulic system.
- the first air ball valve 1.1 When the first air ball valve 1.1 is in the open position, the external air source is disconnected from the pneumatic hydraulic system, and the compressed air from the external air source cannot enter the pneumatic hydraulic system; when the first air ball valve 1.1 is in the open position, the compressed air from the external air source Enter the pneumatic hydraulic system.
- the first air ball valve 1.1 is also a safety control measure. When the system is not working, close the air ball valve 1.1 to avoid accidental startup of the system and prevent pipeline leaks that cannot be discovered and handled in time when unmanned operations. Cause energy waste.
- the air filter 2 can be used to filter the compressed air that enters the pneumatic hydraulic system from an external air source, and remove impurities such as dust in the compressed air.
- the air check valve 3 may be a one-way passing element, which only allows compressed air from an external air source to enter the air storage tank 4, and does not allow the compressed air in the air storage tank 4 to flow back into the external air. source.
- the pressure of the external air source drops due to various factors, it is prevented that the compressed air in the air storage tank 4 has a higher pressure than the external air source and flows back into the external air source and interferes with the external air source.
- an air safety valve 5 may be provided on the housing of the air storage tank 4, and a drain valve 6 may be provided at the bottom of the housing of the air storage tank 4.
- the function of the air safety valve 5 is to ensure that the maximum pressure of the compressed air in the air storage tank 4 is within the normal range, eliminate excessive pressure, and prevent the air storage tank 4 from being damaged due to the excessively high pressure of the compressed air, so as to reduce Minimize the pulsation of the input air flow from the external air source to stabilize the output air pressure.
- the pressure of the compressed air in the gas storage tank 4 may be higher than the maximum working pressure of the subsequent gas source treatment device by about 0.05 to 0.2 MPa, which is used to compensate for the pressure between the gas storage tank 4 and the gas source treatment device 8.
- the pressure loss of the pneumatic pipeline; and the drain valve 6 is at the lowest position at the bottom of the gas storage tank 4, and its function is to remove the accumulated water and dust in the gas storage tank 4.
- compressed air is mainly input to the pneumatic hydraulic system through an external air source.
- the compressed air stored in the air tank can be used for emergency treatment to ensure the normal operation of the system.
- the input end of the pressure switch 9 is connected to the output end of the gas tank 4
- the P port of the two-position two-way switch valve 10 is connected to the output end of the pressure switch 9
- the two-position two-way switch valve is connected to the output port of the pressure switch 9.
- the P port of the two-way on-off valve 10 and the A port of the two-position two-way on-off valve 10 are switchably connected.
- the pressure switch 9 and the two-position two-way switch valve 10 are used together at the output end of the gas storage tank 4.
- the pneumatic hydraulic system is composed of a variety of pneumatic components, and the minimum starting pressure of each pneumatic component is different.
- the minimum starting pressure of the pneumatic hydraulic valve 22 is lower than the minimum starting pressure of the air motor 15.
- the embodiment of the present disclosure adopts a combination of a pressure switch 9 and a two-position two-way switch valve 10. Its principle of action is: the two-position two-way switch valve 10 is normally closed, and the gas circuit is usually disconnected.
- the pressure switch 9 is used to control its on and off.
- the pressure of the compressed air output from the output end of the air storage tank 4 is detected by the pressure switch 9.
- the pressure switch 9 When the pressure is lower than the minimum starting pressure of the system, the pressure switch 9 does not output an electrical signal, and the two-position two-way switch valve 10 is still normally closed , Disconnect the air circuit. At this time, no compressed air passes through the two-position two-way switch valve 10. Because no compressed air is input to the subsequent pneumatic components, all pneumatic components will not start, which can effectively avoid the low pressure of the compressed air. Although the pneumatic components can barely move, they cannot work normally, causing problems such as jamming and damage.
- the pressure switch 9 When the pressure is higher than the minimum starting pressure of the system, the pressure switch 9 outputs an electrical signal to convert the two-position two-way switch valve 10 into a vent, the air path is unblocked, and the system can work normally.
- a second air ball valve 1.2 is provided between the input end of the pressure switch 9 and the output end of the air tank 4, and the second air ball valve 1.2 is located at the output port of the air tank 4 , Used to control the connection between the gas storage tank 4 and the subsequent pneumatic hydraulic system.
- the second air ball valve 1.2 is in the open position, the air tank 4 is disconnected from the subsequent pneumatic hydraulic system, and the compressed air in the air tank 4 cannot be output; when the second air ball valve 1.2 is in the open position, the air tank 4 is in the open position.
- the compressed air enters the subsequent pneumatic hydraulic system freely.
- the second air ball valve 1.2 is also a safety control measure. When the system is not working, close the air ball valve 1.1 to prevent the compressed air in the air tank 4 from accidentally starting the subsequent pneumatic hydraulic system, and prevent the subsequent pneumatic hydraulic system from appearing Leaks cannot be discovered and dealt with in time, resulting in waste of energy.
- the embodiment of the present disclosure may further include a first exhaust ball valve 7.1.
- the input end of the first exhaust ball valve 7.1 is connected to the output end of the pressure switch 9, and the output end of the first exhaust ball valve 7.1 is connected to the A port of the two-position two-way switch valve 10. That is, the first exhaust ball valve 7.1 and the two-position two-way switch valve 10 are arranged in parallel and are in a normally closed state, and are used to open the first exhaust ball valve 7.1 when the two-position two-way switch valve 10 fails to open due to an unexpected failure. Work on it.
- the P port of the three-position five-way pneumatic reversing valve 11 is connected to the A port of the two-position two-way switching valve 10, and the three-position five-way pneumatic reversing valve 11 is connected to the port A
- the P 2 port of the shuttle valve 12 is connected
- the B port of the three-position five-way pneumatic reversing valve 11 is connected with the P 1 port of the shuttle valve 12
- the P 1 and P 2 ports of the shuttle valve 12 are switchably connected with the shuttle valve 12 Port A is connected.
- the pneumatic hydraulic valve 22 may be a three-position four-way reversing valve, which has a first control port and a second control port for controlling its valve position, and the first control port and three control ports of the pneumatic hydraulic valve 22
- the B port of the five-position pneumatic reversing valve 11 is connected, and the second control port of the pneumatic hydraulic valve 22 is connected to the A port of the three-position five-way pneumatic reversing valve 11.
- the three-position five-way pneumatic reversing valve 11 may be a center-sealed type, which may be a manual reversing valve, of course, it may also be an electromagnetic reversing valve. No restrictions.
- the two output ends of the three-position five-way pneumatic reversing valve 11 are respectively connected to the reversing interfaces of the pneumatic control hydraulic valve 22, which are used to manipulate the reversing of the pneumatic control hydraulic valve 22, and the shuttle valve 12 is connected in parallel with the pneumatic control hydraulic valve 22 ,
- the two output ends of the three-position five-way pneumatic reversing valve 11 are also connected with the two inlets of the shuttle valve 12 to control the on and off of the shuttle valve 12.
- the airflow inlet of the two-position two-way air control valve 13 communicates with the A port of the shuttle valve 12, and the P port of the two-position two-way air control valve 13 and the two-way switch valve 10
- the port A is connected, and the port P of the two-position two-way air control valve 13 and the port A of the two-position two-way air control valve 13 can be switched and connected.
- the embodiments of the present disclosure may further include a second exhaust ball valve 7.2, a third exhaust ball valve 7.3, a first gas source treatment device 8.1, and a second gas source treatment device 8.2.
- the input end of the second exhaust ball valve 7.2 is connected to the port A of the two-position two-way switch valve 10, and the output end of the second exhaust ball valve 7.2 is connected to the port P of the two-position two-way air control valve 13; the third exhaust ball valve 7.3
- the input end of is connected to the port A of the two-position two-way switch valve 10, and the output end of the third exhaust ball valve 7.3 is connected to the port P of the three-position five-way pneumatic reversing valve 11.
- first air source treatment device 8.1 is arranged between the output end of the second exhaust ball valve 7.2 and the P port of the two-position two-way air control valve 13, and the second air source treatment device 8.2 is arranged on the third exhaust ball valve 7.3 Between the output end and the P port of the three-position five-way pneumatic reversing valve 11.
- the second exhaust ball valve 7.2 and the third exhaust ball valve 7.3 are both normally open. Only when the pipeline leading to the subsequent pneumatic components leaks, the second exhaust ball valve 7.2 and the third exhaust ball valve can be closed. / Or the third exhaust ball valve 7.3, which is convenient for troubleshooting and avoids energy waste.
- the functions of the first air source treatment device 8.1 and the second air source treatment device 8.2 are pressure reduction, water separation filtration, oil mist, etc., to process the compressed air input to the subsequent pneumatic components, Improve the purity of compressed air.
- the input port of the air motor 15 is connected to the port A of the two-position two-way air control valve 13, and the output port of the air motor 15 is connected to the control end of the hydraulic pump 18, and the hydraulic pump 18 The input port is connected to the fuel tank 27.
- the two-position two-way air control valve 13 can be used to control the start and stop of the air motor.
- the air motor 15 cannot be started randomly.
- the three-position five-way pneumatic reversing valve 11 is in the neutral position, there is no compressed air output at the output end, and the shuttle valve 12 has no compressed air in and out, and the two-position two-way pneumatic control valve 13 still maintains a cut-off state.
- the output end has compressed air output
- the shuttle valve 12 has compressed air in and out.
- the two-position two-way pneumatic control valve 13 is converted to a smooth state, and the compressed air can be Enter the input port of the air motor 15, and the air motor 15 starts.
- the air motor 15 may be an actuator that converts the compression energy of compressed air into continuously rotating mechanical energy.
- the hydraulic pump 18 may be an energy conversion device that converts continuously rotating mechanical energy into hydraulic energy.
- the air motor 15 and the hydraulic pump 18 can be used in combination.
- the air motor is used to rotate and drive the hydraulic pump to rotate.
- the hydraulic pump outputs hydraulic oil with a certain pressure and flow rate to realize the compression energy of the compressed air and the compression energy of the hydraulic oil.
- the conversion that is, the conversion between pneumatic and hydraulic.
- the P port of the pneumatic hydraulic valve 22 is connected with the output port of the hydraulic pump 18, and the A port of the pneumatic hydraulic valve 22 is connected with the rodless cavity of the hydraulic cylinder 25.1.
- the T port of the valve 22 is in communication with the oil tank 27, and the B port of the pneumatic hydraulic valve 22 is in communication with the rod cavity of the hydraulic cylinder 25.2.
- the air-controlled hydraulic valve 22 in the embodiment of the present disclosure may be a hydraulic directional control valve, and the reversing method adopts pneumatic. It may be an M-type three-position four-way reversing valve.
- the embodiment of the present disclosure may further include a throttle valve 14, a first filter 16, a second filter 19, a hydraulic pressure gauge 21, and a third filter 17.
- the throttle valve 14 is provided between the input port of the air motor 15 and the A port of the two-position two-way air control valve 13
- the first filter 16 is provided between the input port of the hydraulic pump 18 and the oil tank 27, and the second filter 19
- the hydraulic pressure gauge 21 is sequentially arranged between the output port of the hydraulic pump 18 and the P port of the pneumatic hydraulic valve 22, and the third filter 17 is arranged between the T port of the pneumatic hydraulic valve 22 and the oil tank 27.
- the throttle valve 14 may be located at the front end of the input port of the air motor 15 to adjust the air intake volume of the air motor 15 and reduce the fluctuation of the compressed air entering the air motor, so as to maintain the air motor's intake.
- the air volume and pressure are within the predetermined range to ensure the continuous working quality of the air motor.
- each filter may be to filter impurities mixed in the oil, and control the impurities in the oil within a range that can ensure the normal operation of the hydraulic system.
- the embodiment of the present disclosure provides three types of hydraulic filters: the first filter 16 may be located before the input port of the hydraulic pump 18 to ensure the normal operation of the hydraulic pump 18; the second filter 19 may be located at the hydraulic pump 18 After the output port, it is used for further fine filtering to ensure the normal operation of hydraulic components such as hydraulic valves; the third filter 17 can be located at the end of the oil return line to filter through hydraulic cylinders, hydraulic valves and other hydraulic components, and then return The oil pipe returns the hydraulic oil to the oil tank.
- the hydraulic pressure gauge 21 of the embodiment of the present disclosure may be used to observe the working pressure of the hydraulic system.
- the embodiment of the present disclosure may further include an overflow valve 23, the P port of the overflow valve 23 is in communication with the P port of the pneumatic hydraulic valve 22, and the T port of the overflow valve 23 is in communication with the third filter 17 ,
- Overflow valve 23 is a hydraulic pressure control valve. Through the opening and overflow of the valve port, the pressure of the controlled system can be maintained constant, so as to realize the function of stabilizing, regulating or limiting the pressure, and control the maximum working pressure of the hydraulic system.
- the overload protection function is specifically: after the hydraulic oil discharged from the hydraulic pump 18 passes through the second filter 19, it enters the P port of the pneumatic hydraulic valve 22 and the P port of the overflow valve 23, and the overflow valve is in a normally closed state.
- the overflow valve 23 When the hydraulic oil pressure is less than the setting pressure of the overflow valve 23, the overflow valve 23 remains normally closed, and all hydraulic oil enters the P port of the pneumatic hydraulic valve 22; when the hydraulic oil pressure is not less than the setting pressure of the overflow valve 23 Under pressure, the overflow valve 23 is in an open state, so that part of the hydraulic oil higher than the set pressure is returned to the tank from port P to port T through the overflow valve to ensure that the pressure of the hydraulic oil entering the P port of the pneumatic hydraulic valve 22 is all In the safe range, ensure the safe operation of the hydraulic system.
- the embodiment of the present disclosure may also include a manual oil pump 20 and a three-position five-way hydraulic reversing valve 24.
- the P port of the three-position five-way hydraulic reversing valve 24 and the A port of the pneumatic hydraulic valve 22 are connected, and the three positions
- the T port of the five-way hydraulic reversing valve 24 is connected with the B port of the pneumatic hydraulic valve 22, the T port of the three-position five-way hydraulic reversing valve 24 is connected with the oil tank 27, and the A port of the three-position five-way hydraulic reversing valve 24 is connected with The rodless cavity of the hydraulic cylinder 25.1 is connected, and the B port of the three-position five-way hydraulic reversing valve 24 is connected with the rod cavity of the hydraulic cylinder 25.2;
- the manual oil pump 20 can be set at the P 2 port of the three-position five-way hydraulic reversing valve 24 Between the oil tank 27 and the input port of the manual oil pump 20 and the oil tank 27, a one-way valve 26.1 is provided
- the function of the manual oil pump 20 can be to complete operations such as recovery of the hydraulic cylinder when an unexpected failure occurs in the external air source or the pneumatic pipeline during the operation.
- the three-position five-way hydraulic reversing valve 24 may be a middle-discharge type, manual control or electromagnetic control, which controls the hydraulic oil output by the hydraulic pump 18 and the hydraulic oil output by the manual oil pump 20, respectively.
- the three-position five-way pneumatic reversing valve 24 is manually moved to the neutral position, the manual oil pump 20 is shut off with the hydraulic cylinders 25.1 and 25.2, and the output pipeline of the hydraulic pump 18 is connected with the hydraulic cylinders 25.1 and 25.2.
- the one-way valve installed at the input end of the manual oil pump 20 in the embodiment of the present disclosure can be used to prevent the hydraulic oil in the manual oil pump 20 from returning to the oil tank 27.
- the one-way valve installed at the output end of the manual oil pump 20 can be used to prevent the hydraulic oil in the hydraulic pump pipeline from returning to the manual oil pump 20, which can keep the manual oil pump 20 working normally and prevent the unfiltered hydraulic oil from flowing in tank.
- each reversing valve in the default state, is automatically in the neutral position when there is no operation.
- the upper cavity of the hydraulic cylinder is a rodless cavity
- the lower cavity of the hydraulic cylinder is a rod cavity
- the A port in the pneumatic hydraulic valve 22 and the three-position five-way hydraulic reversing valve, can be connected to the rodless cavity, and the P port can be connected to the A port.
- the rod cavity can be used to enter oil
- the T port can be connected to the B port
- the rod cavity is used to discharge oil to the oil return tank, and the hydraulic cylinder extends
- the B port can be connected to the rod cavity
- the P ports are both It can be connected to port B, the rod cavity is used for oil intake, the T port can be communicated with port A, the rodless cavity is used for oil output to the oil return tank, and the hydraulic cylinder is retracted.
- the A port of the three-position five-way pneumatic reversing valve 11 is connected to the P 2 port of the shuttle valve 12 and the second control port of the pneumatic hydraulic valve 22; the three-position five-way pneumatic reversing valve Port B of 11 is connected to port P 1 of shuttle valve 12 and the first control port of air-controlled hydraulic valve 22.
- the hydraulic pump (18) drives the hydraulic cylinder
- the manual oil pump (20) is disconnected from the hydraulic cylinder
- the pneumatic hydraulic valve (22) controls The hydraulic cylinder is telescopic.
- the manual oil pump 20 drives a hydraulic cylinder, and the hydraulic pump 18 is disconnected from the hydraulic cylinder.
- the three-position five-way hydraulic reversing valve 24 controls the expansion and contraction of the hydraulic cylinder.
- the air-controlled hydraulic valve 22 must be in the neutral position.
- the compressed air flowing out of the air storage tank 4 passes through the second air ball valve 1.2, the pressure switch 9 and the two-position two-way switch valve 10, and then is divided into the first part and the second part.
- the first part of the compressed air enters the air control pipeline.
- the second part of the compressed air enters the pneumatic line.
- compressed air passes through the third exhaust ball valve 7.3 and the second air source processing device 8.2, and enters the input end of the three-position five-way pneumatic reversing valve 11; in the pneumatic pipeline, the compressed air passes through the second The exhaust ball valve 7.2, the first air source treatment device 8.1, enter the input end of the two-position two-way air control valve 13.
- the compressed air passing through the first part of the three-position five-way pneumatic reversing valve 11 will enter the first control port of the pneumatic hydraulic valve 22, and the pneumatic will
- the control hydraulic valve 22 is switched to the right position, so that the P port and A port of the pneumatic hydraulic valve 22 are connected, and the T port is connected with the B port.
- the hydraulic oil output by the hydraulic pump 18 sequentially passes through the P port and the P port of the pneumatic hydraulic valve 22. A port, and enters the rodless cavity of the hydraulic cylinder 25.1.
- the rodless cavity of the hydraulic cylinder 25.2 is in turn connected to the B and T ports of the pneumatic hydraulic valve 22.
- the output end of the hydraulic cylinder 18 retracts, and the hydraulic cylinder 25.2 has the rodless cavity.
- the hydraulic oil in the rod cavity flows into the oil tank 17 through the first filter 17, and the output ends of the hydraulic oil cylinders 5.1 and 25.2.
- P 1 is opened shuttle valve port 12, and port a is delivered from the shuttle valve 12 to the two two vent valves 13 control the two valves 13 of two pneumatic control is converted into the on state is turned off, the second portion of the compressed air
- the air motor 15 After passing through the two-position two-way air control valve 13, it enters the input port of the air motor 15, the air motor 15 is started, and drives the hydraulic pump 18 to rotate, the hydraulic pump 18 outputs hydraulic oil in turn, the second filter 19, the overflow valve 23, and then enters the air Control the P port of the hydraulic valve 22.
- the compressed air passing through the first part of the three-position five-way pneumatic reversing valve 11 will enter the second control port of the pneumatic hydraulic valve 22, and pneumatically switch the pneumatic hydraulic valve 22 to the left position to make the pneumatic hydraulic valve
- the P port and the B port of 22 are connected, the T port is connected with the A port, the hydraulic oil output by the hydraulic pump 18 sequentially passes through the P and B ports of the pneumatic hydraulic valve 22, and enters the rod cavity of the hydraulic cylinder 25.2.
- the rod cavity of the oil cylinder 25.1 is sequentially connected to the A port and T port of the air-controlled hydraulic valve 22, the output end of the hydraulic oil cylinder is retracted, and the hydraulic oil in the rod cavity 25.1 of the hydraulic oil cylinder flows into the oil tank 27.
- the output end of the manual oil pump 20 is connected to the rodless cavity of the hydraulic cylinder 25.2, and the rod cavity of the hydraulic cylinder 25.2 is connected to the oil return line, and the hydraulic cylinder extends; switching The second three-position five-way hydraulic reversing valve 24 to the right position, the hydraulic oil circuit and the hydraulic cylinder output by the hydraulic pump 18 are shut off, which has no effect on the hydraulic cylinder.
- the output end of the manual oil pump 20 is connected to the rod cavity of the hydraulic cylinder 25.1 Open, the rodless cavity of the hydraulic cylinder 25.2 is connected to the oil return line, and the hydraulic cylinder retracts.
- a check valve 26.1 is provided between the input port of the manual oil pump 20 and the oil tank 27 to prevent the manual oil pump
- the hydraulic oil in 20 enters the oil tank 27 in reverse flow
- a check valve 26.2 is set between the P 2 port of the three-position five-way hydraulic reversing valve 24 and the output port of the manual oil pump 20 to prevent the hydraulic oil in the pipeline Reverse flow enters the manual oil pump 20.
- the pneumatic-hydraulic safety system provided by the embodiments of the present disclosure is implemented by the three-position five-way pneumatic reversing valve 11, the shuttle valve 12, the two-position two-way pneumatic control valve 13, and the pneumatic hydraulic valve 2.
- the air motor can be stopped and started, so that the expansion and contraction of the hydraulic cylinder can be started as required, which can reduce the problems of noise and energy waste, and the expansion and contraction of the hydraulic cylinder can be switched according to the needs, which can meet the requirements of railway engineering.
- the embodiments of the present disclosure can detect and limit the maximum pressure of compressed air and the maximum pressure of hydraulic oil, and eliminate potential safety hazards caused by excessive pressure.
- the embodiments of the present disclosure can also detect and limit the minimum working pressure of compressed air, and only allow control valve action and air motor rotation within the normal pressure range, eliminating unnecessary energy and time waste.
- the low pressure of compressed air is usually caused by the leakage of pipelines and pneumatic components. After detection, the failure to start can prompt the operator to repair and troubleshoot immediately. This not only ensures the safe operation of the equipment, but also avoids waste of energy and time.
- the embodiments of the present disclosure can facilitate various operations by manipulating each ball valve to facilitate independent overhaul of each area; it can also avoid wasting compressed air during non-operations; save energy and ensure safety, for example:
- the hydraulic cylinder can be started, closed, and reversed at any time: after manipulating the three-position five-way pneumatic reversing valve 11 to open or retract the hydraulic cylinder, when the hydraulic cylinder is When the amount of expansion and contraction reaches the required position, the first three-dimensional five-way reversing valve 11 is returned to the neutral position, the hydraulic oil immediately stops extending or contracting, and the expansion and contraction of the hydraulic cylinder can be controlled.
- Control the expansion speed of the hydraulic cylinder move the handle of the first air ball valve 1.1 or the second air ball valve 1.2, change the air passage area of the air ball valve, and control the compressed air flow into the subsequent pipelines, causing the air motor 15 and the hydraulic pump 18
- the change in the speed of the hydraulic oil changes the flow of hydraulic oil to control the expansion speed of the hydraulic cylinder; move the handle of the third exhaust ball valve 7.3 to change the air passage area of the air ball valve to control the compressed air flow into the first air source processing device 8.1
- the compressed air flow into the air motor 15 is changed, which causes the rotation speed of the air motor 15 and the hydraulic pump 18 to change, and the hydraulic oil flow is changed to realize the control of the expansion speed of the hydraulic cylinder; the air passage area of the throttle valve 14 is adjusted to control the inlet air flow.
- the compressed air flow rate of the motor 15 changes the speed of the air motor 15 and the hydraulic pump 18, and changes the hydraulic oil flow rate to control the expansion and contraction speed of the hydraulic cylinder.
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Abstract
Description
相关申请的交叉引用Cross-references to related applications
本申请要求于2019年11月27日提交、申请号为201911178216.6且名称为“气动液压安全系统”的中国专利申请的优先权,其全部内容通过引用合并于此。This application claims the priority of the Chinese patent application filed on November 27, 2019, the application number is 201911178216.6 and the title is "Pneumatic Hydraulic Safety System", the entire content of which is incorporated herein by reference.
本公开内容属于液压控制技术领域,尤其涉及一种气动液压安全系统。The present disclosure belongs to the technical field of hydraulic control, and in particular relates to a pneumatic hydraulic safety system.
铁路工程车辆作业中,液压油缸是一种比较实用和成熟的作业机构。液压油缸的伸缩是通过液压油在其有杆腔和无杆腔中的运动来实现的。向液压油缸的有杆腔和无杆腔输送的液压油是通过液压泵从油箱泵送液压油来实现的,而液压泵是由气马达来驱动的。现有技术中,如果不采用控制系统,将压缩空气直接连接气马达,气马达带动液压泵将一直处于工作状态,进而使液压油缸的伸缩一直处于工作状态,这就造成了噪声、能源浪费的问题,且不能使液压油缸的伸缩根据需要进行切换。In the operation of railway engineering vehicles, hydraulic cylinders are a relatively practical and mature operating mechanism. The expansion and contraction of the hydraulic cylinder is realized by the movement of the hydraulic oil in the rod cavity and the rodless cavity. The hydraulic oil delivered to the rod cavity and rodless cavity of the hydraulic cylinder is realized by pumping hydraulic oil from the oil tank through a hydraulic pump, and the hydraulic pump is driven by an air motor. In the prior art, if the control system is not used, and the compressed air is directly connected to the air motor, the hydraulic pump driven by the air motor will always be in working state, and the expansion and contraction of the hydraulic oil cylinder will always be in working state, which causes a waste of noise and energy. The problem is that the expansion and contraction of the hydraulic cylinder cannot be switched as needed.
发明内容Summary of the invention
针对上述现有技术存在的不足,本公开内容提供一种气动液压安全系统,以解决现有技术中一直处于工作状态的液压油缸所造成的噪声、能源浪费以及不能根据需要进行伸缩切换的技术问题。In view of the above-mentioned shortcomings of the prior art, the present disclosure provides a pneumatic hydraulic safety system to solve the technical problems of noise, energy waste, and inability to perform telescopic switching according to needs caused by the hydraulic cylinder that has been working in the prior art. .
在本公开内容的一个方面,提供了一种气动液压安全系统,所述系统可以包括:储气罐;压力开关和两位两通开关阀,所述压力开关的输入端和所述储气罐的输出端连接,所述两位两通开关阀的P口和所述压力开关的输出端连接,所述两位两通开关阀的P口和所述两位两通开关阀的A口可切换连接;三位五通气动换向阀以及梭阀,所述三位五通 气动换向阀的P口与所述两位两通开关阀的A口连接,所述三位五通气动换向阀的A口和所述梭阀的P 2口连通,所述三位五通气动换向阀的B口和所述梭阀的P 1口连通,所述梭阀的P 1口和P 2口可切换地与所述梭阀的A口连通;两位两通气控阀;所述两位两通气控阀的控制口和所述梭阀的A口连通,所述两位两通气控阀的P口和所述两位两通开关阀的A口连通,所述两位两通气控阀的P口和所述两位两通气控阀的A口可切换连接;气马达、液压泵以及油箱,所述气马达的输入口和所述两位两通气控阀的A口连接,所述气马达的输出口和所述液压泵的控制端连通,所述液压泵的输入口和所述油箱连接;气控液压阀以及液压油缸,所述气控液压阀为三位四通换向阀,所述气控液压阀具有控制其阀位的第一控制气口和第二控制气口,所述气控液压阀的第一控制气口和所述三位五通气动换向阀的B口连接,所述气控液压阀的第二控制气口和所述三位五通气动换向阀的A口连接,所述气控液压阀的P口和所述液压泵的输出口连接,所述气控液压阀的A口和所述液压油缸的无杆腔连通,所述气控液压阀的T口和所述油箱连通,所述气控液压阀的B口与所述液压油缸的有杆腔连通。 In one aspect of the present disclosure, a pneumatic hydraulic safety system is provided. The system may include: a gas storage tank; a pressure switch and a two-position two-way switch valve, an input end of the pressure switch and the gas storage tank The output end of the two-position two-way switch valve is connected to the output end of the pressure switch, and the P port of the two-position two-way switch valve and the port A of the two-position two-way switch valve can be Switching connection; a three-position five-way pneumatic reversing valve and a shuttle valve, the P port of the three-position five-way pneumatic reversing valve is connected to the A port of the two-position two-way switching valve, the three-position five-way pneumatic reversing valve Port A of the valve is connected to port P 2 of the shuttle valve, port B of the three-position five-way pneumatic reversing valve is connected to port P 1 of the shuttle valve, and port P 1 of the shuttle valve is connected to port P of the shuttle valve. The 2 ports are switchably communicated with the A port of the shuttle valve; the two-position two-way air control valve; the control port of the two-position two-way air control valve communicates with the A port of the shuttle valve, the two-position air control The P port of the valve is communicated with the A port of the two-position two-way switch valve, and the P port of the two-position two-way air control valve and the A port of the two-position two-way air control valve can be switchably connected; an air motor, a hydraulic pump And an oil tank, the input port of the air motor is connected to the port A of the two-position air control valve, the output port of the air motor is connected to the control end of the hydraulic pump, and the input port of the hydraulic pump is connected to the control port of the hydraulic pump. The fuel tank is connected; a pneumatic hydraulic valve and a hydraulic cylinder, the pneumatic hydraulic valve is a three-position four-way reversing valve, the pneumatic hydraulic valve has a first control port and a second control port that control its valve position, so The first control port of the pneumatic hydraulic valve is connected to the B port of the three-position five-way pneumatic reversing valve, and the second control port of the pneumatic hydraulic valve is connected to the A port of the three-position five-way pneumatic reversing valve. Port connection, the P port of the pneumatic hydraulic valve is connected with the output port of the hydraulic pump, the A port of the pneumatic hydraulic valve is connected with the rodless cavity of the hydraulic cylinder, and the T of the pneumatic hydraulic valve is connected. The port is in communication with the oil tank, and the port B of the air-controlled hydraulic valve is in communication with the rod cavity of the hydraulic oil cylinder.
在一些实施方式中,所述储气罐可以通过充气管路和外界气源连接,所述充气管路的上盖依次设置有第一空气球阀、空气过滤器以及空气单向阀,所述第一空气球阀、空气过滤器以及空气单向阀按从所述外界气源向所述储气罐的方向依次设置。In some embodiments, the gas storage tank may be connected to an external air source through an inflation pipeline, and the upper cover of the inflation pipeline is sequentially provided with a first air ball valve, an air filter, and an air check valve. An air ball valve, an air filter, and an air check valve are sequentially arranged in the direction from the external air source to the air storage tank.
在一些实施方式中,所述储气罐的壳体上可以设置有空气安全阀,所述储气罐的壳体底部设置有排水阀。In some embodiments, an air safety valve may be provided on the housing of the air storage tank, and a drain valve is provided at the bottom of the housing of the air storage tank.
在一些实施方式中,所述压力开关的输入端和所述储气罐的输出端之间可以设置有第二空气球阀。In some embodiments, a second air ball valve may be provided between the input end of the pressure switch and the output end of the gas tank.
在一些实施方式中,所述系统还可以包括第一排气球阀,所述第一排气球阀的输入端和所述压力开关的输出端连接,所述第一排气球阀的输出端和所述两位两通开关阀的A口连接。In some embodiments, the system may further include a first exhaust ball valve, the input end of the first exhaust ball valve is connected to the output end of the pressure switch, and the output end of the first exhaust ball valve is connected to the output end of the pressure switch. The port A of the two-position two-way switch valve is connected.
在另一些实施方式中,所述系统还可以包括第二排气球阀以及第三排气球阀,所述第二排气球阀的输入端和所述两位两通开关阀的A口连接,所述第二排气球阀的输出端和所述两位两通气控阀的P口连接;所述第三排气球阀的输入端和所述两位两通开关阀的A口连接,所述第三排气球阀的输出端和所述三位五通气动换向阀的P口连接。In other embodiments, the system may further include a second exhaust ball valve and a third exhaust ball valve. The input end of the second exhaust ball valve is connected to the A port of the two-position two-way switch valve. The output end of the second exhaust ball valve is connected to the port P of the two-position two-way air control valve; the input end of the third exhaust ball valve is connected to the port A of the two-position switch valve, and the first The output end of the three exhaust ball valve is connected with the P port of the three-position five-way pneumatic reversing valve.
在一些实施方式中,所述系统还可以包括第一气源处理装置和第二气源处理装置,所述第一气源处理装置设置在所述第二排气球阀的输出端和所述两位两通气控阀的P口之间,所述第二气源处理装置设置在所述第三排气球阀的输出端和所述三位五通气动换向阀的P口之间。In some embodiments, the system may further include a first gas source treatment device and a second gas source treatment device. The first gas source treatment device is disposed at the output end of the second exhaust ball valve and the two gas source treatment devices. Between the P port of the two-position two-way air control valve, the second air source processing device is arranged between the output end of the third exhaust ball valve and the P port of the three-position five-way pneumatic reversing valve.
在一些实施方式中,所述系统还可以包括节流阀、第一过滤器、第二过滤器、液压压力表、第三过滤器。所述节流阀设置在所述气马达的输入口和所述两位两通气控阀的A口之间,所述第一过滤器设置在所述液压泵的输入口和所述油箱之间,所述第二过滤器以及所述液压压力表依次设置在所述液压泵的输出口和所述气控液压阀的P口之间,所述第三过滤器设置在所述气控液压阀的T口和所述油箱之间。In some embodiments, the system may further include a throttle valve, a first filter, a second filter, a hydraulic pressure gauge, and a third filter. The throttle valve is disposed between the input port of the air motor and the A port of the two-position gas control valve, and the first filter is disposed between the input port of the hydraulic pump and the oil tank The second filter and the hydraulic pressure gauge are sequentially arranged between the output port of the hydraulic pump and the P port of the pneumatic hydraulic valve, and the third filter is arranged on the pneumatic hydraulic valve Between the T port and the fuel tank.
在一些实施方式中,所述系统还可以包括溢流阀,所述溢流阀的P口和所述气控液压阀的P口连通,所述溢流阀的T口和所述油箱连通。In some embodiments, the system may further include an overflow valve, the P port of the overflow valve is in communication with the P port of the pneumatic hydraulic valve, and the T port of the overflow valve is in communication with the oil tank.
在一些实施方式中,所述系统还可以包括手动油泵以及三位五通液压换向阀;所述三位五通液压换向阀的P 1口和所述气控液压阀的A口连通,所述三位五通液压换向阀的T口和所述气控液压阀的B口连通,所述三位五通液压换向阀的P 2口和所述单向阀连通,所述三位五通液压换向阀的A口与所述液压油缸的无杆腔连通,所述三位五通液压换向阀的B口与所述液压油缸之间的有杆腔连通;所述手动油泵设置在所述三位五通液压换向阀的P 2口和所述油箱之间,所述手动油泵的输入口和所述油箱之间设置有一个单向阀;所述三位五通液压换向阀的P 2口和所述手动油泵的输出口之间设置有一个单向阀。 In some embodiments, the system may further include a manual hydraulic pump and three five-way valve; P 1 port communicating said three five-hydraulic control valve and said air port A hydraulic valve, the three five-port T of the hydraulic valve and hydraulic valve port B of the air communication control, the three five-P 2 of the hydraulic valve port and the one-way valve in communication, the three Port A of the five-position hydraulic reversing valve communicates with the rodless cavity of the hydraulic cylinder, and port B of the three-position five-way hydraulic reversing valve communicates with the rod cavity between the hydraulic cylinder; the manual The oil pump is arranged between the P 2 port of the three-position five-way hydraulic reversing valve and the oil tank, and a one-way valve is arranged between the input port of the manual oil pump and the oil tank; the three-position five-way valve A check valve is arranged between the P 2 port of the hydraulic reversing valve and the output port of the manual oil pump.
在一些实施方式中,所述液压油缸可以是两个并联的液压油缸。In some embodiments, the hydraulic cylinders may be two hydraulic cylinders connected in parallel.
在一些实施方式中,所述液压油缸可以是具有更多并联的数个液压油缸。In some embodiments, the hydraulic cylinders may be several hydraulic cylinders with more parallel connections.
在一些实施方式中,所述液压油缸可以是一个液压油缸。In some embodiments, the hydraulic cylinder may be a hydraulic cylinder.
本公开内容的有益效果是:The beneficial effects of the present disclosure are:
1、根据本公开内容的一些实施方式的一种气动液压安全系统,从储气罐流出的压缩空气首先通过压力开关和两位两通开关阀。压力开关可检测从储气罐输出的压缩空气的压力,当压力低于系统的最低启动压力时,压力开关不输出电信号,两位两通开关阀为常闭,断开气路。此时,无压缩空气通过两位两通开关阀,后续的各个气动元件均不启动,从而可以有效避免因压缩空气压力过低造成的问题;当压力高于系统的最低启动压力时,压力开关输出电信号将两位两通开关阀转换为通,气路畅通,系统可正常工作。1. According to a pneumatic hydraulic safety system according to some embodiments of the present disclosure, the compressed air flowing from the air storage tank first passes through a pressure switch and a two-position two-way switch valve. The pressure switch can detect the pressure of the compressed air output from the air storage tank. When the pressure is lower than the minimum starting pressure of the system, the pressure switch does not output an electrical signal, and the two-position two-way switch valve is normally closed and disconnects the air circuit. At this time, when the uncompressed air passes through the two-position two-way switch valve, the subsequent pneumatic components will not start, which can effectively avoid the problems caused by the low compressed air pressure; when the pressure is higher than the minimum starting pressure of the system, the pressure switch The output electric signal converts the two-position two-way switch valve to open, the air path is unblocked, and the system can work normally.
2、通过两位两通开关阀(10)的压缩空气,分为第一部分和第二部分。其中第一部分的压缩空气会通过三位五通气动换向阀(11);三位五通气动换向阀处于中位时,三位五通气动换向阀(11)的P口均和三位五通气动换向阀(11)的A口、B口断开,梭阀(12)无输入和输出,两位两通气控阀处于关断状态,压缩空气不能进入气马达的输入口,气马达处于停止状态,气控液压阀处于中位,其P口关断,其A口、B口与T口连通,液压油缸无动作;当三位五通气动换向阀处于左位时,三位五通气动换向阀的P口与A口连通,三位五通气动换向阀的B口无输出,压缩空气打开梭阀的P 2口,并从梭阀的A口输送至两位两通气控阀控制口,使两位两通气控阀由关断转换为接通状态。第二部分的压缩空气通过两位两通气控阀后,进入气马达的输入口,气马达启动,并驱动液压泵转动,液压泵输出液压油至气控液压阀的P口,同时,通过三位五通气动换向阀的第一部分的压缩空气会进入到气控液压阀的第二控制气口,气动将气控液压阀换向为右位,使气控液压阀的P口和A口连通,T口与B口接通,液压泵输出的液压油依次通过气控液压阀的P口和A口,并进入 到液压油缸的无杆腔,液压油缸的有杆腔依次与气控液压阀的B口以及T口连通,液压油缸的输出端外伸,液压油缸的有杆腔的液压油流入到油箱;当三位五通气动换向阀处于右位时,三位五通气动换向阀的P口与B口连通,三位五通气动换向阀的A口无输出,压缩空气打开梭阀的P 1口,并从梭阀的A口输送至两位两通气控阀,使两位两通气控阀由关断转换为接通状态,第二部分的压缩空气通过两位两通气控阀后,进入气马达的输入口,气马达启动,并驱动液压泵转动,液压泵输出液压油至气控液压阀的P口,同时,通过三位五通气动换向阀的第一部分的压缩空气会进入到气控液压阀的第一控制气口,气动将气控液压阀换向为左位,使气控液压阀的P口和B口连通,T口与A口接通,液压泵输出的液压油依次通过气控液压阀的P口和B口,并进入到液压油缸的有杆腔,液压油缸的无杆腔依次与气控液压阀的A口以及T口连通,液压油缸的无杆腔的液压油流入到油箱,液压油缸的输出端回缩。 2. The compressed air passing through the two-position two-way switch valve (10) is divided into the first part and the second part. The first part of the compressed air will pass through the three-position five-way pneumatic directional valve (11); when the three-position five-way pneumatic directional valve is in the neutral position, the P port of the three-position five-way pneumatic directional valve (11) is equal to three The A and B ports of the five-position pneumatic reversing valve (11) are disconnected, the shuttle valve (12) has no input and output, and the two-position two-way pneumatic control valve is in the off state, and the compressed air cannot enter the input port of the air motor. The air motor is in a stopped state, the air-controlled hydraulic valve is in the neutral position, its P port is closed, its A port, B port and T port are connected, and the hydraulic cylinder has no action; when the three-position five-way pneumatic reversing valve is in the left position, The P port of the three-position five-way pneumatic reversing valve is connected to the port A, and the B port of the three-position five-way pneumatic reversing valve has no output. The compressed air opens the P 2 port of the shuttle valve and delivers it from the A port of the shuttle valve to the two The control port of the two-position two-way air control valve makes the two-position two-way air control valve switch from off to on. After the second part of compressed air passes through the two-position two-way air control valve, it enters the input port of the air motor. The air motor starts and drives the hydraulic pump to rotate. The hydraulic pump outputs hydraulic oil to the P port of the air control hydraulic valve. The compressed air of the first part of the five-way pneumatic reversing valve will enter the second control port of the pneumatic hydraulic valve. Pneumatically, the pneumatic hydraulic valve will be switched to the right position, so that the P port and A port of the pneumatic hydraulic valve are connected. , T port and B port are connected, the hydraulic oil output by the hydraulic pump passes through the P port and A port of the pneumatic hydraulic valve in turn, and enters the rodless cavity of the hydraulic cylinder, and the rod cavity of the hydraulic cylinder is in turn with the pneumatic hydraulic valve The B port and T port of the hydraulic cylinder are connected, the output end of the hydraulic cylinder is extended, and the hydraulic oil with the rod cavity of the hydraulic cylinder flows into the oil tank; when the three-position five-way pneumatic reversing valve is in the right position, the three-position five-way pneumatic reversal The P port of the valve is connected with the B port, the A port of the three-position five-way pneumatic reversing valve has no output. The compressed air opens the P 1 port of the shuttle valve and is delivered from the A port of the shuttle valve to the two-position two-way pneumatic control valve. The two-position two-way air control valve is switched from off to on. After the second part of the compressed air passes through the two-position two-way air control valve, it enters the input port of the air motor, the air motor starts, and drives the hydraulic pump to rotate, and the hydraulic pump outputs The hydraulic oil reaches the P port of the pneumatic hydraulic valve. At the same time, the compressed air passing through the first part of the three-position five-way pneumatic reversing valve will enter the first control port of the pneumatic hydraulic valve, and pneumatically change the pneumatic hydraulic valve to In the left position, the P port and B port of the pneumatic hydraulic valve are connected, and the T port is connected with the A port. The hydraulic oil output by the hydraulic pump passes through the P and B ports of the pneumatic hydraulic valve in turn, and enters the hydraulic cylinder. Rod cavity, the rodless cavity of the hydraulic cylinder is in turn connected with the A and T ports of the air-controlled hydraulic valve. The hydraulic oil in the rodless cavity of the hydraulic cylinder flows into the oil tank, and the output end of the hydraulic cylinder retracts.
综上所述,根据本公开内容的一些实施方式的气动液压安全系统,通过三位五通气动换向阀、梭阀、两位两通气控阀以及气控液压阀的配合,可使气马达处于停止和启动状态,从而可使液压油缸的伸缩根据需要启动,从而可减少噪声以及能源浪费的问题,也可使液压油缸的伸缩根据需要进行伸缩切换,具有很好的实用性。In summary, according to the pneumatic hydraulic safety system of some embodiments of the present disclosure, through the cooperation of the three-position five-way pneumatic reversing valve, the shuttle valve, the two-position two-way pneumatic control valve, and the pneumatic hydraulic valve, the pneumatic motor can be It is in the stopped and started state, so that the expansion and contraction of the hydraulic cylinder can be started as required, thereby reducing the problems of noise and energy waste, and the expansion and contraction of the hydraulic cylinder can be switched as needed, which has good practicability.
为了更清楚地说明本公开内容实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开内容的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly describe the technical solutions in the embodiments of the present disclosure, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present disclosure. For example, for those of ordinary skill in the art, without creative work, other drawings can be obtained from these drawings.
图1为依据本公开内容实施例的一种气动液压安全系统的液压布置示意图。Fig. 1 is a schematic diagram of the hydraulic arrangement of a pneumatic hydraulic safety system according to an embodiment of the present disclosure.
下面将结合本公开内容实施例中的附图,对本公开内容实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开内容一部分实施例,而不是全部的实施例。基于本公开内容中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开内容保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present disclosure with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all implementations. example. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present disclosure.
图1为本公开内容实施例的一种气动液压安全系统的液压布置示意图。结合图1,所述系统包括储气罐4、压力开关9、两位两通开关阀10、三位五通气动换向阀11、梭阀12、两位两通气控阀13、气控液压阀22、气马达15、液压泵18以及油箱27。Fig. 1 is a schematic diagram of the hydraulic arrangement of a pneumatic hydraulic safety system according to an embodiment of the disclosure. With reference to Figure 1, the system includes a
本公开内容实施例的储气罐4可以用于储存一定的压缩空气,以保证连续供气。结合图1,本公开内容实施例的储气罐4可以通过充气管路和外界气源连接,充气管路的上盖依次设置有第一空气球阀1.1、空气过滤器2以及空气单向阀3。第一空气球阀1.1、空气过滤器2以及空气单向阀3按从外界气源向储气罐4的方向依次设置。The
本公开内容实施例的外部气源为一种概括称呼,具体形式可以是多种多样的,比如空压机、压缩空气管道等等。外部气源的输出压力通常为0.1MPa~1.2MPa压缩空气。The external air source in the embodiments of the present disclosure is a general term, and the specific form may be various, such as an air compressor, a compressed air pipeline, and so on. The output pressure of the external air source is usually 0.1MPa~1.2MPa compressed air.
本公开内容的实施例中,第一空气球阀1.1可以用于控制外部气源与气动液压系统之间的联系。当第一空气球阀1.1为断位时,外部气源与气动液压系统断开,外部气源的压缩空气不能进入气动液压系统;当第一空气球阀1.1为通位时,外部气源的压缩空气进入气动液压系统。另外,第一空气球阀1.1也是一个安全控制措施,在系统不工作工况下,关闭空气球阀1.1,即避免系统意外启动,又可预防在无人作业时管路出现泄漏不能及时发现和处理而造成能源浪费。In the embodiment of the present disclosure, the first air ball valve 1.1 can be used to control the connection between the external air source and the pneumatic hydraulic system. When the first air ball valve 1.1 is in the open position, the external air source is disconnected from the pneumatic hydraulic system, and the compressed air from the external air source cannot enter the pneumatic hydraulic system; when the first air ball valve 1.1 is in the open position, the compressed air from the external air source Enter the pneumatic hydraulic system. In addition, the first air ball valve 1.1 is also a safety control measure. When the system is not working, close the air ball valve 1.1 to avoid accidental startup of the system and prevent pipeline leaks that cannot be discovered and handled in time when unmanned operations. Cause energy waste.
本公开内容的实施例中,空气过滤器2可以用于过滤从外部气源进入到气动液压系统的压缩空气,排除压缩空气中的尘土等杂质。In the embodiment of the present disclosure, the
本公开内容的实施例中,空气单向阀3可以为单向通过元件,其只允许外部气源的压缩空气进入储气罐4,而不允许储气罐4中的压缩空气倒流入外部气源。当外部气源因多种因素的影响压力下降时,防止由于储气罐4中的压缩空气压力高于外部气源,倒流进入外部气源,干扰外部气源。In the embodiment of the present disclosure, the
结合图1,本公开内容的实施例中,储气罐4的壳体上可以设置有空气安全阀5,储气罐4的壳体底部设置有排水阀6。其中,空气安全阀5的作用为:保证储气罐4内的压缩空气的最高压力在正常范围内,排除过高的压力,防止由于压缩空气的压力过高引起储气罐4损坏,以减小来自外部气源输入气流的脉动,稳定输出气流压力。With reference to FIG. 1, in the embodiment of the present disclosure, an air safety valve 5 may be provided on the housing of the
在本公开内容中,储气罐4内的压缩空气的压力可高于后续气源处理装置的最高工作压力约0.05~0.2MPa,用于补偿储气罐4至气源处理装置8之间的气动管路的压力损失;而排水阀6处于储气罐4底部的最低位置,其作用为排除储气罐4中的积水和积尘。In the present disclosure, the pressure of the compressed air in the
本公开内容的实施例中,主要是通过外部气源向气动液压系统输入压缩空气。当外部气源意外中断时,可用储气罐中储存的压缩空气实施应急处理,以保证系统的正常运行。In the embodiments of the present disclosure, compressed air is mainly input to the pneumatic hydraulic system through an external air source. When the external air source is unexpectedly interrupted, the compressed air stored in the air tank can be used for emergency treatment to ensure the normal operation of the system.
结合图1,本公开内容的实施例中,压力开关9的输入端和储气罐4的输出端连接,两位两通开关阀10的P口和压力开关9的输出端连接,两位两通开关阀10的P口和两位两通开关阀10的A口可切换连接。With reference to Figure 1, in the embodiment of the present disclosure, the input end of the
本公开内容的实施例中,压力开关9和两位两通开关阀10配合应用在储气罐4的输出端。气动液压系统是由多种气动元件组成的,每种气动元件的最低启动压力是不同的,比如气控液压阀22的最低启动压力低于气马达15的最低启动压力。当压缩空气的压力过低时,各个气动元件均不能正常工作。为解决此类问题,本公开内容的实施例采用压力开关9和两位两通开关阀10的组合方式,其作用原理为:两位两通开关阀10为常闭,通常断开气路,采用压力开关9控制其通和断。通过压力开 关9检测从储气罐4的输出端输出的压缩空气的压力,当压力低于系统的最低启动压力时,压力开关9不输出电信号,两位两通开关阀10仍然为常闭,断开气路,此时,无压缩空气通过两位两通开关阀10,因无压缩空气输入后续的气动元件中,各个气动元件均不启动,可以有效避免因压缩空气的压力过低,气动元件虽然可以勉强动作,但不能正常作业,造成的卡滞进而损坏等问题。当压力高于系统的最低启动压力时,压力开关9输出电信号将两位两通开关阀10转换为通,气路畅通,系统可以正常工作。In the embodiment of the present disclosure, the
结合图1,本公开内容的实施例中,压力开关9的输入端和储气罐4的输出端之间设置有第二空气球阀1.2,该第二空气球阀1.2位于储气罐4的输出口,用于控制储气罐4与后续气动液压系统之间的联系。当第二空气球阀1.2为断位时,储气罐4与后续气动液压系统断开,储气罐4中的压缩空气不能输出;当第二空气球阀1.2为通位时,储气罐4中的压缩空气自由进入后续气动液压系统。第二空气球阀1.2也是一个安全控制措施,在系统不工作工况下,关闭空气球阀1.1,既避免储气罐4中的压缩空气意外启动后续气动液压系统,又可预防在后续气动液压系统出现泄漏不能及时发现和处理而造成能源浪费。1, in the embodiment of the present disclosure, a second air ball valve 1.2 is provided between the input end of the
结合图1,本公开内容的实施例还可以包括第一排气球阀7.1。第一排气球阀7.1的输入端和压力开关9的输出端连接,第一排气球阀7.1的输出端和两位两通开关阀10的A口连接。即,第一排气球阀7.1和两位两通开关阀10并联设置,处于常闭状态,用于当两位两通开关阀10出现意外故障而无法开通时,开启第一排气球阀7.1而进行作业。With reference to FIG. 1, the embodiment of the present disclosure may further include a first exhaust ball valve 7.1. The input end of the first exhaust ball valve 7.1 is connected to the output end of the
结合图1,本公开内容的实施例中,三位五通气动换向阀11的P口与两位两通开关阀10的A口连接,三位五通气动换向阀11的A口和梭阀12的P
2口连通,三位五通气动换向阀11的B口和梭阀12的P
1口连通,梭阀12的P
1口和P
2口可切换地与梭阀12的A口连通。
1, in the embodiment of the present disclosure, the P port of the three-position five-way
在一些实施方式中,气控液压阀22可以为三位四通换向阀,其具 有控制其阀位的第一控制气口和第二控制气口,气控液压阀22的第一控制气口和三位五通气动换向阀11的B口连接,气控液压阀22的第二控制气口和三位五通气动换向阀11的A口连接。In some embodiments, the pneumatic
本公开内容的实施例中,三位五通气动换向阀11可以为中封式,其可以为手动换向阀,当然,其也可以为电磁换向阀,本公开内容的实施例对此不作限制。三位五通气动换向阀11的两个输出端分别接操纵气控液压阀22的换向接口,用于操纵气控液压阀22的换向,而梭阀12与气控液压阀22并联,三位五通气动换向阀11的两个输出端也和梭阀12的两个进口连接,以用于控制梭阀12的通断。In the embodiment of the present disclosure, the three-position five-way
结合图1,本公开内容的实施例中,两位两通气控阀13的气流入口和梭阀12的A口连通,两位两通气控阀13的P口和两位两通开关阀10的A口连通,两位两通气控阀13的P口和两位两通气控阀13的A口可切换连接。With reference to Figure 1, in the embodiment of the present disclosure, the airflow inlet of the two-position two-way
另一些实施方式中,结合图1,本公开内容的实施例还可以包括第二排气球阀7.2、第三排气球阀7.3、第一气源处理装置8.1以及第二气源处理装置8.2。第二排气球阀7.2的输入端和两位两通开关阀10的A口连接,第二排气球阀7.2的输出端和两位两通气控阀13的P口连接;第三排气球阀7.3的输入端和两位两通开关阀10的A口连接,第三排气球阀7.3的输出端和三位五通气动换向阀11的P口连接。另外,第一气源处理装置8.1设置在第二排气球阀7.2的输出端和两位两通气控阀13的P口之间,第二气源处理装置8.2设置在第三排气球阀7.3的输出端和三位五通气动换向阀11的P口之间。In other embodiments, with reference to FIG. 1, the embodiments of the present disclosure may further include a second exhaust ball valve 7.2, a third exhaust ball valve 7.3, a first gas source treatment device 8.1, and a second gas source treatment device 8.2. The input end of the second exhaust ball valve 7.2 is connected to the port A of the two-position two-
本公开内容的实施例中,第二排气球阀7.2和第三排气球阀7.3均为常开状态,只有当通向后续气动元件的管路出现泄漏时,可关闭第二排气球阀7.2和/或第三排气球阀7.3,既方便排除故障,又可避免能源浪费。In the embodiment of the present disclosure, the second exhaust ball valve 7.2 and the third exhaust ball valve 7.3 are both normally open. Only when the pipeline leading to the subsequent pneumatic components leaks, the second exhaust ball valve 7.2 and the third exhaust ball valve can be closed. / Or the third exhaust ball valve 7.3, which is convenient for troubleshooting and avoids energy waste.
本公开内容的实施例中,第一气源处理装置8.1和第二气源处理装 置8.2的作用为减压、分水过滤、油雾等,以用于处理向后续气动元件输入的压缩空气,提高压缩空气的纯度。In the embodiments of the present disclosure, the functions of the first air source treatment device 8.1 and the second air source treatment device 8.2 are pressure reduction, water separation filtration, oil mist, etc., to process the compressed air input to the subsequent pneumatic components, Improve the purity of compressed air.
结合图1,本公开内容的实施例中,气马达15的输入口和两位两通气控阀13的A口连接,气马达15的输出口和液压泵18的控制端连通,液压泵18的输入口和油箱27连接。1, in the embodiment of the present disclosure, the input port of the
本公开内容的实施例中,两位两通气控阀13可以用于控制气马达的起动和停止,该阀为常闭状态时,气马达15是不能随便起动。当三位五通气动换向阀11位于中位时,输出端无压缩空气输出,梭阀12无压缩空气进出,两位两通气控阀13仍然保持截止状态。当三位五通气动换向阀11转换为任一非中位时,输出端有压缩空气输出,梭阀12有压缩空气进出,将两位两通气控阀13转换为畅通状态,压缩空气可进入气马达15的输入口,气马达15启动。In the embodiment of the present disclosure, the two-position two-way
本公开内容的实施例中,气马达15可以是将压缩空气的压缩能转化为连续旋转的机械能的执行元件。液压泵18可以是将连续旋转的机械能转换为液压能的能量转换装置。本公开内容中将气马达15和液压泵18可以组合应用,采用气马达旋转驱动液压泵旋转,液压泵输出具有一定压力和流量的液压油,实现将压缩空气的压缩能与液压油的压缩能的转换,即气动与液压之间的转换。In the embodiment of the present disclosure, the
结合图1,本公开内容的实施例中,气控液压阀22的P口和液压泵18的输出口连接,气控液压阀22的A口和液压油缸25.1的无杆腔连通,气控液压阀22的T口和油箱27连通,气控液压阀22的B口与液压油缸25.2的有杆腔连通。1, in the embodiment of the present disclosure, the P port of the pneumatic
本公开内容实施例的气控液压阀22可以为液压方向控制阀,换向方式采用气动,其可以为M型三位四通换向阀,通过气控液压阀22的阀芯位置的改变,实现液压油路的切换,进而实现液压油缸的伸缩端的伸缩。The air-controlled
结合图1,本公开内容的实施例还可以包括节流阀14、第一过滤 器16、第二过滤器19、液压压力表21、第三过滤器17。节流阀14设置在气马达15的输入口和两位两通气控阀13的A口之间,第一过滤器16设置在液压泵18的输入口和油箱27之间,第二过滤器19以及液压压力表21依次设置在液压泵18的输出口和气控液压阀22的P口之间,第三过滤器17设置在气控液压阀22的T口和油箱27之间。With reference to Fig. 1, the embodiment of the present disclosure may further include a
本公开内容的实施例中,节流阀14可以位于气马达15的输入口的前端,用于调节气马达15的进气量和减小进入气马达的压缩空气的波动,保持气马达的进气量和压力处于预定的范围内,保证气马达持续工作质量。In the embodiment of the present disclosure, the
本公开内容的实施例中,各个过滤器的作用可以为过滤混在油液中的杂质,把油液中的杂质控制在能保证液压系统正常工作的范围内。本公开内容的实施例设置了三类液压过滤器:第一过滤器16可以位于液压泵18的输入口之前,用于保证液压泵18的正常工作;第二过滤器19可以位于液压泵18的输出口之后,用于进一步精细过滤,保证液压阀等液压元件正常工作;第三过滤器17可以位于回油管路的端部,用于过滤通过液压缸、液压阀等液压元件工作之后,经回油管回油箱的液压油。In the embodiments of the present disclosure, the function of each filter may be to filter impurities mixed in the oil, and control the impurities in the oil within a range that can ensure the normal operation of the hydraulic system. The embodiment of the present disclosure provides three types of hydraulic filters: the
本公开内容的实施例的液压压力表21可以用于观察液压系统的工作压力。The
结合图1,本公开内容的实施例还可以包括溢流阀23,该溢流阀23的P口和气控液压阀22的P口连通,溢流阀23的T口和第三过滤器17连通,溢流阀23是液压压力控制阀,通过阀口的开启溢流,使被控制系统的压力维持恒定,实现稳压、调压或限压作用,控制液压系统的最高工作压力,对系统起过载保护作用,具体地:从液压泵18排出的液压油经过第二过滤器19后,进入气控液压阀22的P口和溢流阀23的P口,溢流阀为常闭状态。当液压油压力小于溢流阀23的调定压力时,溢流阀23保持常闭状态,液压油全部进入气控液压阀22的P口;当液压油压力不小于溢流阀23的调定压力时,溢流阀23处于开启状态,使高于调定 压力的部分液压油通过溢流阀从其P口到T口回到油箱,保证进入气控液压阀22的P口液压油压力全部在安全范围内,保证液压系统安全运行。1, the embodiment of the present disclosure may further include an
结合图1,本公开内容实施例还可以包括手动油泵20以及三位五通液压换向阀24,三位五通液压换向阀24的P口和气控液压阀22的A口连通,三位五通液压换向阀24的T口和气控液压阀22的B口连通,三位五通液压换向阀24的T口和油箱27连通,三位五通液压换向阀24的A口与液压油缸25.1的无杆腔连通,三位五通液压换向阀24的B口与液压油缸25.2的有杆腔连通;手动油泵20可以设置在三位五通液压换向阀24的P
2口和油箱27之间,所述手动油泵20的输入口和所述油箱27之间设置有一个单向阀26.1。所述三位五通液压换向阀24的P2口及所述手动油泵20的输出口之间设置有一个单向阀26.2。
1, the embodiment of the present disclosure may also include a
本公开内容的实施例中,手动油泵20的作用可以为在作业过程中外部气源或气动管路出现意外故障时,完成液压缸回收等作业。三位五通液压换向阀24可以为中排式,可以为手动控制和电磁控制,其分别控制液压泵18输出的液压油和手动油泵20输出的液压油。当手动将三位五通气动换向阀24搬动至中位时,手动油泵20与液压油缸25.1和25.2关断,液压泵18输出管路与液压油缸25.1和25.2接通。当手动将三位五通气动换向阀24搬动至左位或右位时,手动油泵20与液压油缸25.1和25.2接通,液压泵18输出管路与液压油缸25.1和25.2关断。In the embodiment of the present disclosure, the function of the
在一些实施方式中,本公开内容的实施例在手动油泵20的输入端安装的单向阀,可以用于防止手动油泵20中的液压油回流至油箱27。在手动油泵20的输出端安装的单向阀,可以用于防止液压泵管路中的液压油回流至手动油泵20,既可保持手动油泵20正常工作,又可防止未经过滤的液压油流入油箱。In some embodiments, the one-way valve installed at the input end of the
在一些实施方式中,本公开内容的实施例中,在缺省状态下,当没有操作时各换向阀自动处于中位。In some embodiments, in the embodiments of the present disclosure, in the default state, each reversing valve is automatically in the neutral position when there is no operation.
在一些实施方式中,在本公开内容的附图中,所述液压油缸的上 腔是无杆腔,所述液压油缸的下腔是有杆腔。In some embodiments, in the drawings of the present disclosure, the upper cavity of the hydraulic cylinder is a rodless cavity, and the lower cavity of the hydraulic cylinder is a rod cavity.
在一些实施方式中,所述气控液压阀22和所述三位五通液压换向阀中,A口均可与所述无杆腔连通,P口均可与A口连通,所述无杆腔可用于进油,T口可与B口连通,所述有杆腔用于出油到回油箱,所述液压缸伸出;B口均可与所述有杆腔连通,P口均可与B口连通,所述有杆腔用于进油,T口可与A口连通,所述无杆腔用于出油到回油箱,液压缸缩回。In some embodiments, in the pneumatic
在一些实施方式中,所述三位五通气动换向阀11的A口与梭阀12的P
2口和气控液压阀22的第二控制气口连接;所述三位五通气动换向阀11的B口与梭阀12的P
1口和气控液压阀22的第一控制气口连接。
In some embodiments, the A port of the three-position five-way
在一些实施方式中,三位五通液压换向阀(24)处于中位时,液压泵(18)驱动液压油缸,手动油泵(20)与液压油缸断开,气控液压阀(22)控制液压油缸伸缩。In some embodiments, when the three-position five-way hydraulic reversing valve (24) is in the neutral position, the hydraulic pump (18) drives the hydraulic cylinder, the manual oil pump (20) is disconnected from the hydraulic cylinder, and the pneumatic hydraulic valve (22) controls The hydraulic cylinder is telescopic.
在一些实施方式中,所述三位五通液压换向阀24处于在左位或右位时,所述手动油泵20驱动液压油缸,所述液压泵18与所述液压油缸断开,所述三位五通液压换向阀24控制所述液压油缸伸缩,此时所述气控液压阀22须在中位。In some embodiments, when the three-position five-way hydraulic reversing
本公开内容的实施例的工作原理为:The working principle of the embodiments of the present disclosure is:
1、连接外接气源:来自外接气源的压缩空气通过第一空气球阀1.1、空气过滤器2、空气单向阀3向储气罐4充气。1. Connect an external air source: the compressed air from the external air source is inflated into the
2、从储气罐4流出的压缩空气通过第二空气球阀1.2、压力开关9和两位两通开关阀10后分为第一部分和第二部分,第一部分的压缩空气进入气控管路,第二部分的压缩空气进入气动管路。在气控管路中,压缩空气通过第三排气球阀7.3、第二气源处理装置8.2,进入三位五通气动换向阀11的输入端;在气动管路中,压缩空气通过第二排气球阀7.2、第一气源处理装置8.1,进入两位两通气控阀13的输入端。2. The compressed air flowing out of the
3、切换三位五通气动换向阀11处于中位,三位五通气动换向阀 11的P口均和三位五通气动换向阀11的A口、B口断开,梭阀12无输入和输出,两位两通气控阀13处于关断状态,压缩空气不能进入气马达15的输入口,气马达15处于停止状态,气控液压阀22处于中位,其P口关断,其A口、B口与T口连通,液压油缸25.1和25.2无动作。3. Switch the three-position five-way
4、切换三位五通气动换向阀11处于左位,三位五通气动换向阀11的P口与A口连通,三位五通气动换向阀11的B口无输出,压缩空气打开梭阀12的P1口,并从梭阀12的A口输送至两位两通气控阀13,使两位两通气控阀13由关断转换为接通状态,第二部分的压缩空气通过两位两通气控阀13后,进入气马达15的输入口,气马达15启动,并驱动液压泵18转动,液压泵18输出液压油,液压泵18输出的液压油依次第二过滤器19、溢流阀23,进入气控液压阀22的P口,同时,通过三位五通气动换向阀11的第一部分的压缩空气会进入到气控液压阀22的第一控制气口,气动将气控液压阀22换向为右位,使气控液压阀22的P口和A口连通,T口与B口接通,液压泵18输出的液压油依次通过气控液压阀22的P口和A口,并进入到液压油缸25.1的无杆腔,液压油缸25.2的无杆腔依次与气控液压阀22的B口以及T口连通,液压油缸18的输出端回缩,液压油缸25.2的有杆腔的液压油通过第一过滤器17流入到油箱17,液压油缸5.1和25.2的输出端外伸。4. Switching the three-position five-way
5、切换三位五通气动换向阀11处于右位,三位五通气动换向阀11的P口与B口连通,三位五通气动换向阀11的A口无输出,压缩空气打开梭阀12的P
1口,并从梭阀12的A口输送至两位两通气控阀13,使两位两通气控阀13由关断转换为接通状态,第二部分的压缩空气通过两位两通气控阀13后,进入气马达15的输入口,气马达15启动,并驱动液压泵18转动,液压泵18输出液压油依次第二过滤器19、溢流阀23,进入气控液压阀22的P口。同时,通过三位五通气动换向阀11的第一部分的压缩空气会进入到气控液压阀22的第二控制气口,气动将气控液压阀22换向为左位,使气控液压阀22的P口和B口连通,T口与A口 接通,液压泵18输出的液压油依次通过气控液压阀22的P口和B口,并进入到液压油缸25.2的有杆腔,液压油缸25.1的有杆腔依次与气控液压阀22的A口以及T口连通,液压油缸的输出端缩回,液压油缸的有杆腔25.1的液压油流入到油箱27。
5. Switch the three-position five-way
6、切换第二三位五通液压换向阀24至中位,液压泵18输出的液压油路与液压油缸25.1和25.2处于接通,驱动液压油缸25.1和25.2伸缩,手动油泵20的输出端与液压油缸25.1和25.2关断,手动油泵20对液压油缸25.1和25.2无影响;切换第二三位五通液压换向阀24至左位,液压泵18输出的液压油路与液压油缸25.1和25.2关断,对液压油缸25.1和25.2无影响,手动油泵20的输出端与液压油缸25.2的无杆腔接通,液压油缸25.2的有杆腔与回油管路接通,液压油缸外伸;切换第二三位五通液压换向阀24至右位,液压泵18输出的液压油路与液压油缸关断,对液压油缸无影响,手动油泵20的输出端与液压油缸25.1的有杆腔接通,液压油缸25.2的无杆腔与回油管路接通,液压油缸回缩。6. Switch the second three-position five-way hydraulic reversing
7、为保障油箱27中液压油的清洁,防止未经过滤的液压油进入油箱27,所述手动油泵20的输入口和所述油箱27之间设置有一个单向阀26.1,可防止手动油泵20中的液压油逆流进入油箱27;三位五通液压换向阀24的P
2口和所述手动油泵20的输出口之间设置有一个单向阀26.2,可防止管路中的液压油逆流进入手动油泵20。
7. In order to ensure the cleanliness of the hydraulic oil in the
综上所述,本公开内容的实施例所提供的一种气动液压安全系统,通过三位五通气动换向阀11、梭阀12、两位两通气控阀13以及气控液压阀2的配合,可使气马达处于停止和启动状态,从而可使液压油缸的伸缩根据需要启动,从而可减少噪声以及能源浪费的问题,也可使液压油缸的伸缩根据需要进行伸缩切换,可满足铁路工程车辆对气动液压系统的通用要求。具有很好的实用性。In summary, the pneumatic-hydraulic safety system provided by the embodiments of the present disclosure is implemented by the three-position five-way
在一些实施方式中,本公开内容的实施例可检测和限制压缩空气的最高压力和液压油的最高压力,消除过高压力引起的安全隐患。In some embodiments, the embodiments of the present disclosure can detect and limit the maximum pressure of compressed air and the maximum pressure of hydraulic oil, and eliminate potential safety hazards caused by excessive pressure.
在一些实施方式中,本公开内容的实施例还可以检测和限制压缩空气的最低工作压力,只有在正常压力范围内才允许控制阀动作和气马达转动,消除不必要的能源和时间浪费。压缩空气的压力过低通常是管路和气动元件泄漏引起的,经检测后不能启动可以提示操作者立即检修排除故障。这样既可保证设备安全作业,又可避免能源和时间浪费。In some embodiments, the embodiments of the present disclosure can also detect and limit the minimum working pressure of compressed air, and only allow control valve action and air motor rotation within the normal pressure range, eliminating unnecessary energy and time waste. The low pressure of compressed air is usually caused by the leakage of pipelines and pneumatic components. After detection, the failure to start can prompt the operator to repair and troubleshoot immediately. This not only ensures the safe operation of the equipment, but also avoids waste of energy and time.
在一些实施方式中,本公开内容的实施例可以通过操纵各个球阀方便完成多种作业,方便各个区域的独立检修;还可以避免在非作业期间浪费压缩空气;节约能源,保证安全,例如:In some embodiments, the embodiments of the present disclosure can facilitate various operations by manipulating each ball valve to facilitate independent overhaul of each area; it can also avoid wasting compressed air during non-operations; save energy and ensure safety, for example:
1、通过操纵三位五通气动换向阀11,可随时控制液压缸的启动、关闭、换向:在操纵三位五通气动换向阀11开启液压油缸伸或缩后,当液压油缸的伸缩量达到需要位置时,让第一三维五通换向阀11回到中位,液压油立即停止伸或缩,即可控制液压油缸的伸缩量。1. By manipulating the three-position five-way
2、控制液压缸伸缩速度:搬动第一空气球阀1.1或第二空气球阀1.2的手柄,改变空气球阀的空气通过面积,控制进入后续管路的压缩空气流量,引起气马达15和液压泵18的转速的变化,改变液压油流量,实现控制液压缸伸缩速度;搬动第三排气球阀7.3的手柄,改变空气球阀的空气通过面积,控制进入第一气源处理装置8.1的压缩空气流量,改变了进入气马达15的压缩空气流量,引起气马达15和液压泵18的转速的变化,改变液压油流量,实现控制液压缸伸缩速度;通过调节节流阀14的空气通过面积,控制进入气马达15的压缩空气流量,改变气马达15和液压泵18的转速,改变液压油流量,实现控制液压缸伸缩速度。2. Control the expansion speed of the hydraulic cylinder: move the handle of the first air ball valve 1.1 or the second air ball valve 1.2, change the air passage area of the air ball valve, and control the compressed air flow into the subsequent pipelines, causing the
以上所举实施例为本公开内容的较佳实施方式,仅用来方便说明本公开内容,并非对本公开内容作任何形式下的限制。任何所述技术领域中具有通常知识者,若在不脱离本公开内容所提技术特征的范围内,利用本公开内容所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本公开内容的技术特征内容,均仍属于本公开内容技术特征的范围内。The above-mentioned embodiments are preferred implementations of the present disclosure, which are only used to facilitate the description of the present disclosure, and are not intended to limit the present disclosure in any form. Anyone with ordinary knowledge in the technical field, within the scope of the technical features mentioned in the present disclosure, uses the technical content disclosed in the present disclosure to make partial changes or modifications of equivalent embodiments, and does not depart from The technical features of the present disclosure still fall within the scope of the technical features of the present disclosure.
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| AU2020389892A AU2020389892B2 (en) | 2019-11-27 | 2020-07-14 | Pneumatic hydraulic safety system |
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| CN114658700A (en) * | 2022-02-16 | 2022-06-24 | 河钢股份有限公司承德分公司 | A Separation Finger Failover Fast Switching Architecture |
| CN116696871A (en) * | 2022-02-28 | 2023-09-05 | 中石化石油工程技术服务有限公司 | Safety operating system of hydraulic tongs |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110925254B (en) * | 2019-11-27 | 2022-10-04 | 中车长江车辆有限公司 | Pneumatic hydraulic safety system |
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Also Published As
| Publication number | Publication date |
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| AU2020389892A1 (en) | 2021-12-23 |
| CN110925254A (en) | 2020-03-27 |
| CN110925254B (en) | 2022-10-04 |
| AU2020389892B2 (en) | 2023-05-25 |
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