WO2021100766A1 - 成形食品の加工用組成物 - Google Patents
成形食品の加工用組成物 Download PDFInfo
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- WO2021100766A1 WO2021100766A1 PCT/JP2020/043016 JP2020043016W WO2021100766A1 WO 2021100766 A1 WO2021100766 A1 WO 2021100766A1 JP 2020043016 W JP2020043016 W JP 2020043016W WO 2021100766 A1 WO2021100766 A1 WO 2021100766A1
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- food
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- molded food
- aqueous dispersion
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/269—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of microbial origin, e.g. xanthan or dextran
- A23L29/271—Curdlan; beta-1-3 glucan; Polysaccharides produced by agrobacterium or alcaligenes
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/422—Addition of natural plant hydrocolloids, e.g. gums of cellulose derivatives or of microbial fermentation gums
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/426—Addition of proteins, carbohydrates or fibrous material from vegetable origin other than sugars or sugar alcohols
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/67—Reformed meat products other than sausages
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/70—Comminuted, e.g. emulsified, fish products; Processed products therefrom such as pastes, reformed or compressed products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
Definitions
- the present invention relates to a composition suitable for processing molded foods such as paste products such as ham, sausage, hamburger, kamaboko, chikuwa, and fish sausage, a molded food raw material using the composition, and molding using the molded food raw material. Regarding the method of manufacturing food.
- Molded meat foods such as ham and sausages, molded fish meat foods (fish paste products) such as kamaboko, chikuwa, and fish sausage are manufactured by adding materials necessary for meat and fish meat.
- a material can be used properly as needed, but in addition to salt, protein, etc., in some cases, phosphate, which is a food additive, may be used to enhance binding power and water retention power.
- a method for producing a processed poultry meat food which is characterized by adding arginine to poultry meat composed of a single meat mass and heat-treating or drying-treating it, is known. It is said that by using this method, the water retention of the poultry meat is improved and the poultry meat feels moist without using phosphate (see Patent Document 2).
- a method for producing a molded food which comprises adding curdlan dissolved or swollen in an alkaline aqueous solution to grains or a processed food thereof, binding the curdlan, and molding the curdlan.
- Onigiri molded using this manufacturing method is said to have a favorable texture even when cooled, as compared with rice balls containing no curdlan or using powdered curdlan. See Patent Document 3).
- Patent Document 1 As mentioned above, there are several known methods of phosphate substitution.
- the composition of Patent Document 1 is effective as a substitute for phosphate, the composition is complicated, and there is a concern that the composition may be affected in flavor depending on the amount used.
- the method of Patent Document 2 has an effect of substituting phosphate for the texture of chicken meat itself, it cannot be expected to be effective even for molded foods obtained by molding a food material and heat-treating it.
- Cited Document 3 is concerned about its effect on water retention.
- An object of the present invention is the quality of molded food obtained by molding meat or fish meat and heat-treating it, or the quality of molded food that imitates the shape, texture, etc. using vegetable protein or the like, particularly the connection between meats. It is an object of the present invention to provide a means for improving the adhesiveness, the binding property between vegetable proteins, and the water retention.
- thermocoagulable ⁇ -1,3-glucan such as curdlan and fats and oils
- a food material By molding and heat-treating the food, it has been found that a molded food having excellent binding properties and water retention can be obtained without necessarily using phosphate or egg white, and the present invention has been completed.
- a composition for processing a molded food product which comprises a heat-coagulable ⁇ -1,3-glucan and an aqueous dispersion of fats and oils or a hydrosol.
- the aqueous dispersion or hydrosol further contains one or more materials selected from the group consisting of starch, emulsifier, powdered protein material, cellulose, calcium salt, pigment and thickener.
- the composition for processing a molded food according to (1) The composition for processing a molded food according to (1).
- a method for producing a molded food which comprises molding and heat-treating the composition for processing the molded food according to any one of (1) to (3) or the raw material for the molded food according to (4). .. (6) Containing a layer formed by the composition for processing a molded food according to any one of (1) to (3) or the raw material for a molded food according to (4) before molding and heat treatment.
- composition for processing a molded food of the present invention By using the composition for processing a molded food of the present invention, it is possible to obtain a molded food having excellent water retention and binding properties without necessarily using phosphate and egg white.
- Example 4 The salmon sashimi-like food made by the processing composition of the molded food of this invention is shown (Example 4).
- Example 5 A bacon-like food product prepared by the processing composition of the molded food product of the present invention is shown (Example 5).
- composition for processing molded foods of the present invention contains a heat-coagulable ⁇ -1,3-glucan such as curdlan and an aqueous dispersion or hydrosol of fats and oils (hereinafter referred to as "aqueous dispersion").
- aqueous dispersion as used herein means a solution in which a solid or a liquid is dispersed as particles and droplets in an aqueous dispersion medium, and is an aqueous solution, a suspension, or an emulsion (emulsion). , Suspo emulsion (emulsion suspension) are all included.
- hydrosol as used herein means a solid or liquid that is dispersed (colloidally dispersed) in an aqueous dispersion medium as fine particles or droplets and has fluidity.
- the hydrosol is a subordinate concept having the aqueous dispersion as a superordinate concept, and is included in the aqueous dispersion.
- the dispersion liquid or the like used in the present invention indicates, for example, the following states.
- the heat-coagulable ⁇ -1,3-glucan particles and the oil and fat particles and / or droplets form a suspension or a suspo emulsion in an aqueous dispersion medium.
- the heat-coagulable ⁇ -1,3-glucan particles and the oil and fat particles and / or droplets form a colloidal dispersion system in the water dispersion medium and have fluidity.
- Thermally coagulable ⁇ -1,3-glucan fine particles form a colloidal dispersion system in an aqueous dispersion medium, and oil particles or droplets form a suspension or emulsion in the aqueous dispersion medium.
- Thermally coagulable ⁇ -1,3-glucan particles form a suspension in an aqueous dispersion medium, and fine particles or fine droplets of fats and oils form a colloidal dispersion system in the aqueous dispersion medium.
- the aqueous dispersion is preferably in a state in which the heat-coagulable ⁇ -1,3-glucan particles and the oil and fat particles and / or droplets are stably dispersed in the aqueous dispersion medium. It suffices to disperse by stirring and mixing at the time of use, and even if the heat-coagulable ⁇ -1,3-glucan particles and the oil / fat particles and / or droplets are precipitated or separated at the time of storage. It doesn't matter. Further, if necessary, a hydrophilic organic solvent such as alcohol can be used as a part of the aqueous dispersion medium.
- thermocoagulable ⁇ -1,3-glucan used in the production method of the present invention may be a polysaccharide having D-glucose as a constituent sugar, mainly ⁇ -1,3-glucoside bond, and having thermocoagulability.
- the present invention is not particularly limited, and examples thereof include curdlan, paramylon, and pakiman, and among them, curdlan can be preferably exemplified. Examples of such curdlan include those produced by microorganisms of the genus Alcaligenes or Agrobacterium. Specifically, Curdlan [Agricultural Biological Chemistry, Vol. 30, p.
- Curdlan produced by Alkaligenes faecalis bar mixogenes strain 10C3K, Alkalinegenes faecalis bar. Curdlan (Tokukosho 48-32673) produced by the mutant strain NTK-u (IFO13140) of Mixogenes strain 10C3K, Agrobacterium radiobacter (IFO13127) and its mutant strain U-19 (IFO13126). A curdlan (Tokukosho 48-32674) or the like can be used. A commercially available curdlan (for example, manufactured by Mitsubishi Corporation Life Science Co., Ltd.) can also be used.
- the fats and oils used in the present invention may be either vegetable fats or oils or animal fats and oils as long as they are edible.
- vegetable fats and oils such as cottonseed oil, soybean oil, rapeseed oil, palm oil and olive oil, beef tallow and lard.
- examples thereof include triglycerides such as animal fats and oils such as fats, and fatty acids and diglycerides obtained from them.
- refined oils and refined fatty acids separated and purified from them may be used. These fats and oils can be used alone or in combination of two or more.
- the aqueous dispersion or the like used in the present invention can be prepared, for example, by using the following methods (i) to (iv).
- (I) Add water to the curdlan and mix using a high-speed stirrer such as a homogenizer or a cutter mixer until a viscous liquid is obtained.
- (Ii) Water is added to the curdlan, and the dispersion liquid homogenized using a high-speed stirrer such as a homogenizer or a cutter mixer is heated to about 50 to 60 ° C., and then cooled to 40 ° C. or lower.
- Curdlan is dispersed in water at room temperature, and hot water is added thereto to instantly adjust the temperature to about 50 to 60 ° C., and then cool to 40 ° C. or lower.
- Curdlan aqueous dispersion to a strong alkali with a pH of 10.5 or higher (pH 11 to 12) to dissolve the curdlan, and add an acid to this solution to adjust the pH to 5 to 9, and adjust the curdlan to particles. Alternatively, it is precipitated as fine particles to form a suspension or hydrosol.
- a homogenizer such as a heat-coagulable ⁇ -1,3-glucan aqueous dispersion prepared by the above methods (i) to (iv), and under high-speed stirring with a cutter mixer or the like, oil or fat or fat is required.
- An emulsifier is added accordingly, and the above aqueous dispersion or the like is prepared as an emulsion, a suspo emulsion or a colloidal dispersion system.
- the emulsifier is not particularly limited as long as it is edible and can emulsify fats and oils in water.
- Examples thereof include emulsifying starch such as octenyl yolk oxidized starch, glycerin fatty acid ester, polyglycerin fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester and the like.
- the content of the emulsifier is preferably 0.10 to 10% by mass, more preferably 0.5 to 8% by mass, still more preferably, based on the total mass of water and fats and oils in the aqueous dispersion or the like. It is 2 to 6% by mass.
- the aqueous dispersion obtained as described above is then made into a paste.
- the paste formation can be carried out by mechanically applying a shearing force, pressure or the like to the aqueous dispersion or the like.
- a method using a mixer having a high-speed rotary blade is adopted, but the method is not particularly limited thereto.
- the content ratio of the heat-coagulable ⁇ -1,3-glucan and fats and oils contained in the aqueous dispersion used in the present invention is not particularly limited, and the finally obtained molded food has a required appearance and taste. , Flavor, texture, etc. (hereinafter referred to as “texture, etc.”) can be appropriately determined by those skilled in the art.
- the content of fats and oils in the aqueous dispersion is preferably in the range of 1 to 90% by mass, 1 to 85% by mass, and 1 to 40% by mass with respect to the water contained in the aqueous dispersion or the like.
- the range of 3 to 30% by mass is more preferable.
- the content of the heat-coagulable ⁇ -1,3-glucan in the aqueous dispersion or the like is 0.5 to 30% by mass or 0.5 with respect to the water contained in the aqueous dispersion or the like.
- the range of ⁇ 25% by mass and 0.5 to 10% by mass is preferable, and the range of 0.5 to 5% by mass is more preferable.
- the aqueous dispersion or the like used in the present invention includes at least one or more materials (additives) appropriately selected from the group consisting of starch, emulsifier, powdered protein material, cellulose, calcium salt, pigment and thickener. ) Can be included.
- starch examples include tapioca starch, potato starch, corn starch, waxy corn starch, wheat starch, rice starch, sweet potato starch, or processed starch obtained by subjecting them to cross-linking, esterification, etherification, oxidation, pregelatinization, etc. ( (Including starch resistant) and the like, and one or more of these can be used.
- the blending amount of the starch is not particularly limited, but for example, it is preferably in the range of 1 to 15% by mass and further in the range of 2 to 10% by mass with respect to the total mass of water and fats and oils in the aqueous dispersion or the like. preferable.
- the emulsifier examples include glycerin fatty acid ester, organic acid monoglyceride, polyglycerin fatty acid ester, propylene glycol fatty acid ester, polyglycerin condensed ricinoleic acid ester, sorbitan fatty acid ester, sucrose fatty acid ester, lecithin, and enzymatically decomposed lecithin. These can be mentioned, and one or more of these can be used.
- the blending amount of the emulsifier is not particularly limited, but is preferably in the range of 0.1 to 1.0% by mass, more preferably 0.2 to 0% by mass, based on the total mass of water and fats and oils in the aqueous dispersion or the like. A range of 8.8% by mass is preferable.
- the powdered protein material examples include whole egg, egg yolk, egg white, egg protein such as ovoalbumin and ovoglobulin separated from these, milk protein such as defatted milk powder, whole fat powder milk, and whey protein, gelatin, and the like.
- milk protein such as defatted milk powder, whole fat powder milk, and whey protein, gelatin, and the like.
- powdered products of proteins such as animal proteins such as collagen, soybean proteins, and vegetable proteins such as wheat proteins, and one or more of these can be used.
- the amount of the powdered protein material to be blended is not particularly limited, but is preferably in the range of 5 to 30% by mass, more preferably 8 to 20% by mass, based on the total mass of water and fats and oils in the aqueous dispersion or the like. The range of is preferable.
- the cellulose examples include cellulose obtained from plants and microorganisms, and more specifically, powdered cellulose, fermented cellulose, crystalline cellulose, and microcrystalline cellulose obtained by mechanically or chemically treating wood pulp. , Microcrystalline cellulose and the like, and one of these can be used alone or in combination of two or more.
- the blending amount of the cellulose is not particularly limited, but is preferably in the range of 0.5 to 10% by mass, more preferably 1 to 5% by mass, and 2 to 3% by mass with respect to the entire aqueous dispersion or the like.
- the calcium salt is not particularly limited as long as it can be used for food purposes regardless of its solubility in water. Specifically, calcium chloride, calcium carbonate, tricalcium phosphate, calcium monohydrogen phosphate. , Calcium dihydrogen phosphate, calcium sulfate, calcium gluconate, calcium citrate, calcium lactate and the like.
- the amount of the calcium salt to be blended is not particularly limited, but is preferably in the range of 0.5 to 10% by mass, more preferably 1 to 5% by mass, and 2 to 3% by mass with respect to the entire aqueous dispersion or the like.
- the pigment is not particularly limited as long as it is recognized as a food additive and matches the desired color, and specifically, edible red No. 2, edible red No. 3, edible red No. 40, and edible red 102. No., edible red No. 104, edible red No. 105, edible red No. 106, edible yellow No. 4, edible yellow No. 5, edible green No. 3, edible blue No. 1 and edible blue No. 2 edible tar pigment, iron sesquioxide , Inorganic designated pigments of titanium dioxide, carotinoid pigments, carotenoside pigments, turmeric pigments, caramel pigments, cutinashi pigments, copper chlorophyll, sodium copper chlorophyllin, Benikouji pigments, Benibana pigments and other natural pigments.
- calcium carbonate, calcium chloride, calcium hydroxide, copper sulfate, ferrous sulfate, magnesium chloride, potassium carbonate, potassium chloride, potassium hydroxide, sodium hydrogen carbonate, sodium carbonate, sodium hydroxide, which are used as food additives, Sodium nitrite, zinc sulfate and the like can also be used depending on the color of the solid.
- the amount of the dye to be blended is not particularly limited, but is preferably in the range of 0.01 to 5% by mass, more preferably 0.05 to 3% by mass, and 0.1 to 1.5% by mass with respect to the entire aqueous dispersion or the like. The range of% is preferable.
- thickeners also referred to as gelling agents, stabilizers, thickening stabilizers, and pastes
- locust bean gum ⁇ -carrageenan, ⁇ -carrageenan, ⁇ -carrageenan, carrageenan, gelatin, and raw.
- examples thereof include methoxyl pectin, high methoxyl pectin, pectin, tara gum, agar, low-intensity agar, gellan gum, guar gum, xanthan gum, tamarind gum, hydroxypropyl methyl cellulose and the like, and one or more of these can be used.
- the amount of the thickener to be blended is not particularly limited, but is preferably in the range of 0.5 to 10% by mass, preferably 0.5 to 5% by mass, based on the total mass of water and fats and oils in the aqueous dispersion or the like. The% range is more preferred.
- various additives can be further mixed in the composition for processing the molded food of the present invention for the purpose of adjusting the texture and the like.
- salts glutamic acid, citrate, etc.
- Glutamic acid salt, carbonate, etc. protein (milky protein, soybean protein, egg protein, wheat protein, etc.), amino acids, enzymes (transglutaminase, protease, etc.), sugar, dietary fiber, etc.
- emulsifiers for adjusting texture such as juiciness, suppleness, chewyness, elasticity and throatiness, milk protein, gelatin and egg white can be mentioned.
- the additive may be mixed with water together with the heat-coagulable ⁇ -1,3-glucan at the time of preparing the heat-coagulable ⁇ -1,3-glucan aqueous dispersion, and the heat-coagulable ⁇ -1,3-glucan may be mixed with water.
- the thermally coagulable ⁇ -1,3-glucan aqueous dispersion or the like After preparing a 3-glucan aqueous dispersion or the like, it may be added to the thermally coagulable ⁇ -1,3-glucan aqueous dispersion or the like and mixed and stirred, and further, the thermally coagulable ⁇ -1,3-glucan may be mixed and stirred.
- Oils and fats may be added to an aqueous dispersion or the like to prepare an emulsion, which may be added and mixed and stirred. It is not necessary to add all of the additives at the same time, and the aqueous dispersion and the like can be prepared by sequentially adding each additive and mixing and stirring
- the molded food raw material of the present invention includes a food material and a composition for processing the molded food.
- the content of the processing composition of the molded food in the molded food raw material is 1 to 100% by mass, 1 to 90% by mass, 1 to 80% by mass, and 1 to 40% by mass with respect to the total mass of the molded food raw material.
- the range of% is preferable, the range of 2 to 30% by mass, and the range of 5 to 25% by mass is more preferable.
- the range is preferably 10 to 30% by mass, 15 to 25% by mass, and 20 to 25% by mass, and as one aspect, if the molded food is a hamburger.
- the range of 5 to 20% by mass, 10 to 20% by mass, 10 to 15% by mass is preferable, and as one embodiment, if the molded food is ham, 0.5 to 20% by mass, 1 to 10% by mass, 1 to 1 to The range of 5% by mass is preferable, and as one aspect, if the molded food is a sashimi-like food, the range of 60 to 100% by mass, 80 to 100% by mass, and 90 to 100% by mass is preferable, and one aspect is the molded food. If is a bacon-like food, the range is preferably 60 to 100% by mass, 80 to 100% by mass, and 90 to 100% by mass.
- the above-mentioned food material is a food material widely applied to various food manufacturing and development, and specific examples thereof include meat and fish meat.
- the above-mentioned meat examples include beef, pork, mutton, horse meat, chicken, venison, boar meat, bear meat, whale meat and the like.
- the above-mentioned fish meat includes fish such as walleye pollock, atka mackerel, hydrangea, sardine, kintodai, itoyoridai, shiroguchi, hairtail, hamo, hoshime, yoshikirizame, renkodai, and kurokajiki. Meat is mentioned.
- the food material other than meat and fish meat is not particularly limited as long as it is a food material that can be eaten by humans and the like.
- sexual materials shellfish such as squid, shrimp, crab, seafood such as shellfish such as scallops; in addition to canned, boiled, retort pouches, etc., simmered dishes, hamburgers, grilled chicken, etc. Examples include processed ones.
- the above-mentioned food material includes proteins constituting an animal body (hereinafter referred to as "animal protein”) and proteins constituting a plant body (hereinafter referred to as “vegetable protein”).
- animal proteins include silk fibroin of silk thread, collagen of bones and tendons, keratin of hair, ovalbumin of egg white and the like.
- Vegetable protein is not derived from animals, but is a material whose structure, texture, and / or other properties are equivalent to those of animal meat.
- vegetable protein specified in the Japanese Agriculture and Forestry Standards (JAS Standards), powdered.
- Vegetable proteins, pasty vegetable proteins, granular vegetable proteins, fibrous vegetable proteins, and similar ones are mentioned, and similar ones include lumpy, rod-shaped, dice-shaped, and muscular vegetable proteins. Can be mentioned. All of these have a vegetable protein content of more than 50% by mass as measured by the Kjeldahl method.
- soybean protein and wheat protein specified by JAS as well as pea protein and canola protein.
- soybean protein can be preferably mentioned. ..
- the soybean protein includes, in addition to the soybean protein specified in the JAS standard, defatted soybean in which, for example, whole soybean is defatted with an organic solvent such as hexane or ethanol; soybean milk obtained by water-extracting protein from the defatted soybean; Separated soybean protein obtained by a method such as acid precipitation or alcohol precipitation, concentrated soybean protein, and the like are included.
- soy meat so-called soy meat
- the organized soybean protein includes, for example, a soybean protein obtained by processing soybean and having a protein content increased to 50% by weight or more, and is other than granular protein and fibrous protein specified by JAS. Things can be mentioned.
- Granular vegetable protein is particularly preferable.
- Granular vegetable protein is, for example, defatted soybean protein, concentrated soybean protein, isolated soybean protein, gluten, paste-like wheat protein, etc., which has been tissue-processed into granules or flakes using a uniaxial or biaxial extruder or the like. To say.
- Examples of food materials other than the above-mentioned food materials include water, vegetables, fruits, seaweeds, seasonings, spices, coloring agents, and the like.
- the vegetables are not particularly limited as long as they satisfy the texture of the molded food, and examples thereof include onions, carrots, and peppers.
- the seasoning is not particularly limited as long as it satisfies the texture of the molded food, and examples thereof include garlic, ginger, pepper, pepper, soy sauce, and miso.
- each food material can be used alone or in combination of two or more.
- the properties of each food material are not particularly limited as long as they are moldable, and may be solid, liquid, or semi-solid, or may be in a dry state, and are particularly powdery or granular. Is preferable, for example, minced meat obtained by finely chopping or grinding meat, ground meat obtained by finely cutting or grinding fish meat or seafood, wheat flour obtained by grinding wheat seeds, and granular soy protein obtained by tissue-processing defatted soy protein. And so on.
- the composition for processing the molded food is mixed with the food material to obtain a molded food raw material, and the molded food raw material may contain a fat-containing thermocoagulable ⁇ -1,3-glucan gel. ..
- the fat-containing thermocoagulable ⁇ -1,3-glucan gel can be obtained, for example, by degassing the aqueous dispersion prepared as described above and heating it to 80 ° C. or higher.
- the degassing method of the aqueous dispersion or the like is not particularly limited, and for example, it can be filled in a container and degassed using a known degassing device.
- the method for heating the degassed aqueous dispersion or the like as described above is not particularly limited, but examples thereof include boiling heating, steam heating, pressurized heating, energization heating, and the like, and steam heating is preferable.
- the heating conditions are not particularly limited as long as the heat-coagulable ⁇ -1,3-glucan forms a heat-irreversible gel, and are appropriately determined by those skilled in the art, but are preferably 80 ° C. or higher, more preferably 80 ° C. or higher. It is 80 to 120 ° C, more preferably 85 to 100 ° C.
- the heating time is preferably 5 minutes or more, more preferably 5 to 90 minutes, and even more preferably 15 to 60 minutes.
- the oil-and-fat-containing thermocoagulable ⁇ -1,3-glucan gel thus obtained can be used as it is, but it is preferably used in the form of granules or powder by crushing.
- the oil-and-fat-containing thermocoagulable ⁇ -1,3-glucan gel obtained as described above contains seasonings, spices, thickeners, starches, colorants, and other vegetable and animal products, if necessary. Proteins and the like (hereinafter referred to as seasonings and the like) can be added, and specific examples thereof include those similar to those exemplified in the above-mentioned composition for processing the molded food of the present invention and the above-mentioned food material. be able to.
- seasoning and the like may be added to the above-mentioned granular or powdery fat-containing heat-coagulable ⁇ -1,3-glucan gel, but the above-mentioned heat-coagulable ⁇ -1,3-glucan aqueous dispersion and the like may be added.
- the heat-coagulable ⁇ -1,3- It may be mixed with water together with the heat-coagulable ⁇ -1,3-glucan at the time of preparation, and after the above-mentioned heat-coagulable ⁇ -1,3-glucan aqueous dispersion is prepared, the heat-coagulable ⁇ -1,3- It may be added to a glucan aqueous dispersion or the like for mixing and stirring, or an emulsion may be added after preparation by adding fats and oils to the heat-coagulable ⁇ -1,3-glucan aqueous dispersion or the like and mixed and stirred. Good. It is not necessary to add all of the seasonings and the like at the same time, and if necessary, the seasonings and the like can be appropriately added and mixed and stirred to prepare the aqueous dispersion and the like.
- the method for preparing the molded food raw material by mixing the meat, fish meat, other food materials, the composition for processing the molded food of the present invention, the fat-containing thermocoagulable ⁇ -1,3-glucan gel and the like is described.
- the method is not particularly limited as long as each component can be mixed, preferably a method capable of uniformly mixing, and specifically, a mixing tank provided with stirring blades such as a disc turbine blade, an inclined battle blade, an anchor blade, and a helical ribbon blade.
- a ribbon mixer provided with a helical ribbon blade is preferably mentioned, and the shape may be horizontal or vertical.
- a cutter mixer, a silent mixer, and a ball cutter can be used.
- a molded food can be obtained by molding a composition for processing a molded food or a raw material for a molded food prepared in this manner and heat-treating the composition.
- the molding method of the molded food raw material can be arbitrarily selected depending on the shape of the molded food to be produced. For example, if the molded food is sausage, the prepared molded food raw material is filled in an edible collagen casing. Therefore, if the molded food is a hamburger, it can be carried out by making the molded food raw material into an oval shape. Molding can be performed by human hands, but it can also be performed using a food molding machine that can automatically fill a mold and mold.
- the molded molded food raw material may be placed in a packaging bag or container and sealed, or may be heat-treated after sealing to obtain a molded food, and the obtained molded food is frozen while being sealed. You may.
- the method for heat-treating the molded food raw material thus molded is not particularly limited, and examples thereof include boiling heating, steam heating, pressure heating, energization heating, and the like, and steam heating is preferable.
- the heating conditions are not particularly limited as long as the aqueous dispersion or the like in the molded food raw material forms a heat irreversible gel, and are appropriately determined by those skilled in the art, but are preferably 80 ° C. or higher, more preferably. , 80 to 120 ° C, more preferably 85 to 100 ° C.
- the heating time is preferably 5 minutes or more, more preferably 5 to 90 minutes, and even more preferably 15 to 60 minutes.
- the surface can be baked after heating.
- the molded food obtained by heating the molded food raw material and baking it if necessary can also be frozen after packaging.
- the method for preparing the multilayer body is not particularly limited, but for example, the processing composition of the molded food or the raw material of the molded food is poured into a heat-resistant mold to mold the layer 1, and another molded food is placed on the layer 1.
- composition for processing a molded food or a raw material for a molded food is poured under the layer 1 through a pipe to form the layer 2 under the layer 1, and further under the layer 2 for processing another molded food.
- examples thereof include a method in which a composition or a molded food material is poured through a tube to form a layer 3, and this operation is repeated to prepare a multilayer body.
- the thickness of the layer can be appropriately set according to the purpose.
- the shape, form, and size of the molded food produced as described above are not particularly limited, but specifically, a spherical or hemisphere having a size that allows humans to easily ingest it orally at one time or in several divided doses.
- Examples include a shape, a cube shape, a rectangular parallelepiped shape, a polygonal shape, an ellipsoidal shape, a gourd shape, a columnar shape, a plate shape, a rod shape, a conical shape, a triangular pyramid shape, and a quadrangular pyramid / pyramid shape.
- the molded food is not particularly limited as long as it is an edible food obtained by molding the molded food raw material into some form, but specifically, ham, hamburger, meatball, dumpling, sausage, salami, etc.
- Examples include molded foods using meat such as nuggets, and molded foods using seafood such as steamed sardines, grilled sardines, chikuwa, hampen, fish balls, fried fish balls, and fish sausages.
- meat paste products which are foods that use meat as the main raw material and are kneaded after adding salt and seasonings, and are heat-treated, and fish meat as the main raw material, which is kneaded after adding salt and seasonings, and then molded.
- a fish paste product which is a food to be heat-treated, is preferably mentioned.
- the meat paste product include ham, sausage, hamburger steak, and the like
- examples of the fish meat paste product include kamaboko, chikuwa, fish sausage, and the like.
- molded foods using plant seeds such as tofu, udon, buckwheat, pasta, somen noodles, and rice flour noodles
- molded foods using plants such as seaweed, and molding using dairy products such as cheese. Food is mentioned.
- it can be applied to meat-like foods and fish-like foods in which meat and fish meat, which are animal proteins in these molded foods, are replaced with vegetable proteins.
- meat-like foods and fish-like foods specifically, bacon in which the lean portion is replaced with an aqueous dispersion using vegetable protein or the like and the fat portion is replaced with an aqueous dispersion using vegetable oil or the like.
- Meat-like foods such as ham and roasted meat, or fish meat such as tuna and salmon in which the lean part is replaced with an aqueous dispersion using vegetable protein and the streaks are replaced with a mixed powder of curdran and pigment.
- Foods eg, sashimi-style foods, etc. may be mentioned.
- the composition for processing a molded food of the present invention is a combination of food materials in a molded food obtained by molding and heat-treating a molded food raw material obtained by mixing these with meat, fish meat, or other food materials.
- a molded food raw material obtained by mixing these with meat, fish meat, or other food materials.
- high chewyness and elasticity are imparted, and juiciness, moistness, etc. are imparted to the molded food, or the juiciness, moistness, etc. inherent in the food material in the molded food are imparted. It can be maintained without being lost by heat treatment.
- the composition for processing a molded food of the present invention exhibits particularly excellent binding effect and water retention effect when powdered or granular food materials such as minced meat and surimi are molded into a molded food. , Thereby, it is possible to produce a molded food having an excellent texture.
- the evaluation of the binding property can be evaluated by, for example, the texture and elasticity of the food.
- the texture of food can be evaluated using the hardness of food as an index.
- the maximum test force of the food to be inspected can be measured using a texture analyzer, and the hardness of the food can be derived based on the maximum test force.
- the elasticity of food is evaluated by, for example, applying a load to the food to be inspected using a rheometer and evaluating the stress (breaking stress) and the deformation rate (breaking strain rate) when the food to be inspected is broken. can do.
- the heating yield By obtaining the heating yield, it is possible to evaluate the amount of water, oil, etc. of the molded food that has flowed out due to the heat treatment. Therefore, the higher the value (%) of the heating yield, the more the outflow of water and oil is suppressed, and the more juicy the texture is.
- the compressed water content which is also used as an index to retain water. Gender can be evaluated. It can be derived that the lower the compressed moisture content, the higher the water retention.
- the binding property and water retention can be evaluated by a scoring method sensory test on the texture of the target food by a panel of a plurality of trained persons.
- the sealed packaging material containing the emulsion was put into a steam heating device (steam convection oven, manufactured by Maruzen Co., Ltd.) at 95 ° C., and steam-heated for 30 minutes. After 30 minutes, it was taken out of the oven to obtain a fat-containing curd Langel. The obtained fat-containing curd Langel was crushed with a crusher to obtain a fat-containing curd Langel C.
- steam heating device steam convection oven, manufactured by Maruzen Co., Ltd.
- the hamburger-like food prepared in Example 1 was not significantly different in appearance and texture from the hamburger prepared using ordinary meat.
- the hamburger-like food prepared in the comparative example had a disintegrated appearance due to the fact that the ingredients were not bound, and was not cohesive at the time of eating, and had a completely different texture from the hamburger prepared using ordinary meat.
- joint D 47.5 parts by mass of water and 10 parts by mass of powdered curdlan were stirred and suspended to obtain an aqueous dispersion. To this aqueous dispersion, 40 parts by mass of vegetable fat, 0.5 parts by mass of emulsifier, and 2.0 parts by mass of modified starch were added and further sufficiently stirred to obtain an emulsion. This was designated as a connecting portion D.
- the joint D corresponds to the composition for processing the molded food of the present invention.
- Binder D10.84 parts by mass, minced minced meat 55 parts by mass, bread crumbs 5 parts by mass, water 5 parts by mass, onions 20 parts by mass, sodium glutamate 0.15 parts by mass, sodium chloride 0.8 parts by mass, black pepper 0. 2 parts by mass, 0.01 part by mass of nutmeg and 3 parts by mass of vegetable protein were put into a food processor, mixed well with stirring, formed into a hamburger shape, and the surface was baked on both sides for 1 minute on each side with a hot plate at 200 ° C. Then, a hamburger was obtained by steam heating at 220 ° C. with a steam heating device (steam convection oven, manufactured by Maruzen Co., Ltd.) for 10 minutes.
- a steam heating device steam convection oven, manufactured by Maruzen Co., Ltd.
- Binder D8.0 parts by mass, water 65.3 parts by mass, sodium glutamate 0.4 parts by mass, sodium chloride 3.0 parts by mass, pig collagen 2.0 parts by mass, lactoalbumin 2.0 parts by mass, casein sodium 0 .5 parts by mass of starch, 10.0 parts by mass of starch, 4.0 parts by mass of dried egg white, 4.0 parts by mass of vegetable protein and 100.0 parts by mass of ground pork shoulder were put into a food processor, mixed well and mixed, and molded. , Stored overnight refrigerated (5 ° C or less). After storage, it was boiled in water at 80 ° C. for 30 minutes and refrigerated overnight to obtain ham.
- Example 2 Heating yield
- Example 3 the mass a before boiling and the mass b after boiling are refrigerated.
- the heating yields of the hamburger steak obtained in Example 2 and the ham obtained in Example 3 are larger than those of the hamburger steak obtained in Comparative Example 2 and the ham obtained in Comparative Example 3, and are of the present invention. It was found that the water retention of the molded food was improved by using the composition of.
- Example 3 It was found that the ham obtained in Example 3 was superior in breaking stress and breaking strain rate to the ham obtained in Comparative Example 3. From this, it was found that the binding property of the molded food was improved by using the processing composition of the present invention.
- Cellulous powder (90% or more of 100 mesh pass) 2.5 parts by mass, processed starch 3.0 parts by mass, dextrin 0.7 parts by mass, salt 0.3 parts by mass, soy sauce 0.5 parts by mass, marine extract seasoning 0.45 parts by mass, 0.45 parts by mass of pigments (togarashi pigment, tomato pigment and bamboo charcoal pigment), 10.0 parts by mass of salad oil and 0.23 parts by mass of emulsifier were added and mixed well with high speed stirring, and salmon pink part. It was designated as a production water dispersion E.
- the aqueous dispersion E for producing the salmon pink portion corresponds to the composition for processing the molded food of the present invention.
- the water dispersion E for producing the salmon pink portion prepared as described above is poured into a heat-resistant mold, and the powder F for producing the streak portion prepared as described above is spread over the entire surface, and the salmon pink portion is further spread on the powder F for producing the streak portion.
- the step of pouring the water dispersion E for production was repeated a plurality of times to prepare a multilayer body in which a plurality of layers of the water dispersion E for producing salmon pink and powder F for producing streaks were alternately stacked in a heat-resistant mold.
- the heat-resistant mold from which the multilayer body was prepared was degassed and sealed with a degassing sealer, placed in a steam heating device (steam convection oven, manufactured by Maruzen Co., Ltd.) at 95 ° C., and steam-heated for 40 minutes. After 40 minutes, it was removed from the oven and cooled to room temperature to prepare salmon-like fillets for salmon sashimi-like foods. This was further rapidly frozen at ⁇ 40 ° C. and stored frozen for 2 months.
- a steam heating device steam convection oven, manufactured by Maruzen Co., Ltd.
- Cellulous powder (90% or more of 100 mesh pass) 2.5 parts by mass, processed starch 3.0 parts by mass, dextrin 0.7 parts by mass, powdered soybean protein 2.0 parts by mass, salt 1.0 parts by mass, soy sauce 0.5 parts by mass, 0.4 parts by mass of umami seasoning, 0.5 parts by mass of fragrance (Sumibiyaki flavor, bacon flavor), 0.01 parts by mass of dye, 10.0 parts by mass of salad oil and 0.23 parts by mass of emulsifier It was added and mixed well with high speed stirring to prepare an aqueous dispersion G for producing lean meat.
- the water dispersion G for producing lean meat corresponds to the composition for processing the molded food of the present invention.
- aqueous dispersion H for fat production 89 parts by mass of water and 5 parts by mass of powdered curdlan were suspended with a high-speed stirrer to obtain an aqueous dispersion.
- aqueous dispersion 2.0 parts by mass of calcium carbonate (white pigment), 2.0 parts by mass of salad oil and 2.0 parts by mass of modified starch are added, and the mixture is further sufficiently stirred at high speed to obtain an aqueous dispersion H for fat production.
- the aqueous dispersion H for fat production corresponds to the composition for processing molded foods of the present invention.
- a step of pouring the water dispersion G for meat lean production into a heat-resistant mold, pouring the water dispersion H for fat production onto the water dispersion G for meat lean production, and further pouring the water dispersion G for meat lean production onto the water dispersion G. was repeated a plurality of times to prepare a multilayer body in which a plurality of layers of the water dispersion G for meat lean production and the water dispersion H for fat production were alternately stacked in a heat-resistant mold.
- the heat-resistant mold from which the multilayer body was prepared was degassed and sealed with a degassing sealer, placed in a steam heating device (steam convection oven, manufactured by Maruzen Co., Ltd.) at 95 ° C., and steam-heated for 40 minutes. After 40 minutes, it was removed from the oven and cooled to room temperature to produce a lumpy bacon-like food. This was further rapidly frozen at ⁇ 40 ° C. and stored frozen for 2 months.
- a steam heating device steam convection oven, manufactured by Maruzen Co., Ltd.
- the layered lean meat and fat were sliced thinly from the vertical direction, and the fillet was evaluated as a sample.
- a molded food having excellent binding properties and water retention can be produced without necessarily using phosphate and egg white. Therefore, in the food field, It is industrially available.
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Abstract
Description
(1)熱凝固性β-1,3-グルカン及び油脂の水分散液又はヒドロゾルを含むことを特徴とする成形食品の加工用組成物。
(2)水分散液又はヒドロゾルが、澱粉、乳化剤、粉末状タンパク質素材、セルロース、カルシウム塩、色素及び増粘剤からなる群から選ばれる1又は2以上の素材をさらに含有することを特徴とする(1)に記載の成形食品の加工用組成物。
(3)水分散液又はヒドロゾルがペースト状であることを特徴とする(1)又は(2)に記載の成形食品の加工用組成物。
(4)(1)~(3)のいずれかに記載の成形食品の加工用組成物と、食品素材とを含むことを特徴とする成形食品原料。
(5)(1)~(3)のいずれかに記載の成形食品の加工用組成物又は(4)に記載の成形食品原料を、成形、加熱処理することを特徴とする成形食品の製造方法。
(6)成形、加熱処理することの前に、(1)~(3)のいずれかに記載の成形食品の加工用組成物又は(4)に記載の成形食品原料によって形成される層を含む複数の層を積層して多層体とすることをさらに含むことを特徴とする、(5)に記載の成形食品の製造方法。
(7)成形食品が、食肉様食品又は魚肉様食品であることを特徴とする、(5)又は(6)に記載の製造方法。
(1)熱凝固性β-1,3-グルカンの粒子、並びに油脂の粒子及び/又は液滴が、水分散媒中で懸濁液又はサスポエマルジョンを形成する。
(2)熱凝固性β-1,3-グルカンの粒子、並びに油脂の粒子及び/又は液滴が、水分散媒中にコロイド分散系を形成し流動性を有する。
(3)熱凝固性β-1,3-グルカン微粒子が水分散媒中でコロイド分散系を形成し、油脂の粒子又は液滴が該水分散媒中で懸濁液又はエマルジョンを形成する。
(4)熱凝固性β-1,3-グルカン粒子が水分散媒中で懸濁液を形成し、油脂の微粒子又は微小液滴が該水分散媒中でコロイド分散系を形成する。
(i)カードランに水を加え、ホモジナイザー、カッターミキサーなどの高速撹拌機を用いて粘稠液が得られるまで混合する。
(ii)カードランに水を加え、ホモジナイザー、カッターミキサーなどの高速撹拌機を用いて均一化させた分散液を約50~60℃に加熱し、次いで40℃以下に冷却する。
(iii)カードランを常温下、水に分散させておき、これに熱湯を加えて瞬時に温度を約50~60℃に調整し、次いで40℃以下に冷却する。
(iv)カードランの水分散液をpH10.5以上(pH11~12)の強アルカリに調整してカードランを溶解させ、この液に酸を添加してpH5~9に調整しカードランを粒子又は微粒子として析出させ、懸濁液又はヒドロゾルとする。
歩留まり(%)=B/A×100
A:加熱前の食品原料の質量(g)
B:加熱放冷後の成形食品の質量(g)
粉末大豆タンパク質26.5質量部、粉末状カードラン1.0質量部、水69質量部、風味調味料2.8質量部、ビーフフレーバー0.2質量部、色素0.12質量部を混合、撹拌し、得られた混合液を耐熱性包材に充填した後、真空シーラーで脱気し、シーリングした。シーリングされた該混合液入りの包材を、98℃の蒸気加熱装置(スチームコンベクションオーブン、マルゼン(株)製)に投入し、20分間蒸気加熱した。20分後、オーブンから取出し、室温まで冷却し、得られたゲルをフードプロセッサーで裁断して、肉粒部Aを調製した。
粉末状ガードラン1.0質量部と水77.85質量部を撹拌して懸濁させ、水分散液を得た。さらに、粉末大豆タンパク質12.5質量部を添加して、さらに撹拌した。次に、植物油脂3.5質量部を添加して撹拌し、さらに、食塩0.6質量部、うま味調味料(酵母エキス)1.7質量部、スパイスミックス0.6質量部、野菜エキス調味料(オニオン風味)0.1質量部及び濃口醤油2.0質量部を添加して撹拌し、滑らかなペースト状の組成物を得た。これをつなぎ部Bとした。なお、このつなぎ部Bは、本発明の成形食品の加工用組成物に相当する。
水62質量部と粉末状カードラン5質量部を撹拌して懸濁させ、水分散液を得た。この水分散液に、植物油脂30質量部、乳化剤0.5質量部、加工澱粉2.0質量部、ビーフフレーバー0.1質量部を添加してさらに十分に撹拌して、エマルジョンを得た。得られたエマルジョンを耐熱性包材に充填した後、真空シーラーで脱気し、シーリングした。シーリングされた該エマルジョン入りの包材を、95℃の蒸気加熱装置(スチームコンベクションオーブン、マルゼン(株)製)に投入し、30分間蒸気加熱した。30分後、オーブンから取り出し、油脂含有カードランゲルを得た。得られた油脂含有カードランゲルを解砕機で解砕し油脂含有カードランゲルCを得た。
肉粒部A60質量部、つなぎ部B20質量部及び油脂含有カードランゲルC20質量部をフードプロセッサーに入れてよく撹拌混合し、ハンバーグの形に成形し、95℃の蒸気加熱装置(スチームコンベクションオーブン、マルゼン(株)製)で30分間蒸気加熱後、200℃のホットプレートで表面を焼成し、ハンバーグ様食品を得た。
カードランを使用しない以外には、実施例1と同様にして、肉粒部A’とつなぎ部B’を調製した。なお、水をそれぞれカードランの使用量だけ増量して用いた。肉粒部A’60質量部、つなぎ部B’20質量部及びラード20質量部をよく混合し、ハンバーグの形に成形し、実施例1と同様の操作を行い、ハンバーグ様食品を得た。
水47.5質量部と粉末状カードラン10質量部を撹拌して懸濁させ、水分散液を得た。この水分散液に、植物油脂40質量部、乳化剤0.5質量部、加工澱粉2.0質量部を添加してさらに十分に撹拌して、エマルジョンを得た。これをつなぎ部Dとした。なお、このつなぎ部Dは、本発明の成形食品の加工用組成物に相当する。
つなぎ部D10.84質量部、合挽ミンチ55質量部、パン粉5質量部、水5質量部、玉ねぎ20質量部、グルタミン酸ナトリウム0.15質量部、塩化ナトリウム0.8質量部、黒コショウ0.2質量部、ナツメグ0.01質量部及び植物性タンパク質3質量部をフードプロセッサーに入れてよく撹拌混合し、ハンバーグの形に成形し、200℃のホットプレートで表面を片面1分ずつ両面焼成したのち、220℃の蒸気加熱装置(スチームコンベクションオーブン、マルゼン(株)製)で10分間蒸気加熱し、ハンバーグを得た。
つなぎ部D全量をラードに置き換えたほかは実施例2と同様にして、ハンバーグを得た。
つなぎ部D8.0質量部、水65.3質量部、グルタミン酸ナトリウム0.4質量部、塩化ナトリウム3.0質量部、豚コラーゲン2.0質量部、ラクトアルブミン2.0質量部、カゼインナトリウム0.5質量部、でん粉10.0質量部、乾燥卵白4.0質量部、植物性タンパク質4.0質量部及び豚肩ひき肉100.0質量部をフードプロセッサーに入れてよく撹拌混合し、成形し、一晩冷蔵(5℃以下)保管した。保管後、80℃の水で30分茹で、一晩冷蔵してハムを得た。
つなぎ部D全量を水に置き換えたほかは実施例3と同様にして、ハムを得た。
実施例2、比較例2においてはハンバーグの形に成形した時の質量a、加熱後の質量bを、実施例3、比較例3においては冷蔵保管してゆでる前の質量a、ゆでた後冷蔵保管後の質量bを測定し、以下の式で加熱歩留りを求めた。その結果を表1、表2に示す。
加熱歩留り(%)=b/a×100
実施例3、比較例3で得られたハムに対し、レオメーター(RHEONER 2 CREEP METER RE2-3305B、(株)山電製)を用い、測定歪率:90%、測定速度:1mm/秒、サンプル厚さ:20mm、プランジャー直径:8mmの条件で破断応力及び破断歪率の測定を行った。結果を表3に示す。
以下に、サーモンピンク部製造用水分散液Eの調製と、スジ製造用粉末Fの調製と、それらを用いたサーモン刺身風食品用のサーモン風の切身の製造及びサーモン刺身風食品の製造に分けて説明する。
水49質量部と粉末状カードラン2.8質量部を、高速撹拌機で混合して水分散液を得た。得られた水分散液に、高速撹拌下にリン酸三ナトリウム(無水)0.5質量部、水29質量部の水溶液を添加し、カードランを溶解させた後に、50質量%の発酵乳酸水溶液0.6質量部を添加してpH7.3に調整してカードランの均一な水分散液を得た。セルロース粉末(100メッシュパスが90%以上)2.5質量部、加工澱粉3.0質量部、デキストリン0.7質量部、食塩0.3質量部、醤油0.5質量部、水産エキス調味料0.45質量部、色素(トウガラシ色素、トマト色素及び竹炭色色素)0.45質量部、サラダ油10.0質量部及び乳化剤0.23質量部を添加してよく高速撹拌混合し、サーモンピンク部製造用水分散液Eとした。なお、このサーモンピンク部製造用水分散液Eは、本発明の成形食品の加工用組成物に相当する。
粉末状カードラン20質量部、粉末状の炭酸カルシウム(白色色素)10質量部、粉末状のデキストリン70質量部をよく混合してスジ製造用粉末Fを調製した。
上記のように調製したサーモンピンク部製造用水分散液Eを耐熱性の型に流し入れ、その上に、上記のように調製したスジ部製造用粉末Fを一面に敷き詰め、さらにその上にサーモンピンク部製造用水分散液Eを流し入れる工程を複数回繰返し、サーモンピンク部製造用水分散液Eとスジ製造用粉末Fが複数層交互に積み重なった多層体を耐熱性の型の中で調製した。前記多層体が調製された耐熱性の型を、脱気シーラーで脱気及びシーリングし、95℃の蒸気加熱装置(スチームコンベクションオーブン、マルゼン(株)製)に投入し、40分間蒸気加熱した。40分後、オーブンから取出し、室温まで冷却し、サーモン刺身風食品用のサーモン風の切身を調製した。これを、さらに-40℃に急速冷凍して2月間冷凍保存した。
上記のようにして得られ、冷凍保存されたサーモン風の切身を室温で解凍したのち、通常、サーモンの刺身と思われる大きさ、形に、層状になったサーモンピンク部とスジに対して垂直方向から切り分けて、サーモン刺身風食品とした。
サーモンのサーモンピンクの身に相当する部分とトロサーモンのスジに相当する白い層とが、交互に複数積層されているのが観察され、外観はトロサーモンの刺身を思わせた(図1参照)。刺身となった状態で持ち上げても、サーモンピンク部とスジ部は切り離されることなく、密着していた。
ベーコン風食品の製造方法を、肉赤身製造用水分散液Gの調製と、脂肪製造用水分散液Hの調製と、それらを用いたベーコン風食品の製造に分けて以下に説明する。
水46質量部と粉末状カードラン2.8質量部を、高速撹拌機で混合して水分散液を得た。得られた水分散液に、高速撹拌下にリン酸三ナトリウム(無水)0.5質量部、水29質量部の水溶液を添加し、カードランを溶解させた後に、50質量%の発酵乳酸水溶液0.6質量部を添加してpH7.3に調整してカードランの均一な水分散液を得た。セルロース粉末(100メッシュパスが90%以上)2.5質量部、加工澱粉3.0質量部、デキストリン0.7質量部、粉末状大豆蛋白質2.0質量部、食塩1.0質量部、醤油0.5質量部、うま味調味料0.4質量部、香料(スミビヤキフレーバー、ベーコンフレーバー)0.5質量部、色素0.01質量部、サラダ油10.0質量部及び乳化剤0.23質量部を添加してよく高速撹拌混合し、肉赤身製造用水分散液Gを調製した。なお、この肉赤身製造用水分散液Gは、本発明の成形食品の加工用組成物に相当する。
水89質量部と粉末状カードラン5質量部を、高速撹拌機で懸濁させ、水分散液を得た。この水分散液に、炭酸カルシウム(白色色素)2.0質量部、サラダ油2.0質量部及び加工澱粉2.0質量部を添加してさらに十分に高速撹拌して、脂肪製造用水分散液Hを調製した。なお、この脂肪製造用水分散液Hは、本発明の成形食品の加工用組成物に相当する。
上記肉赤身製造用水分散液Gを耐熱性の型に流し入れ、上記脂肪製造用水分散液Hを肉赤身製造用水分散液Gの上に流し込み、さらにその上に肉赤身製造用水分散液Gを流し入れる工程を複数回繰返し、肉赤身製造用水分散液Gと脂肪製造用水分散液Hが複数層交互に積み重なった多層体を耐熱性の型の中で調製した。前記多層体が調製された耐熱性の型を、脱気シーラーで脱気及びシーリングし、95℃の蒸気加熱装置(スチームコンベクションオーブン、マルゼン(株)製)に投入し、40分間蒸気加熱した。40分後、オーブンから取出し、室温まで冷却し、塊状のベーコン風食品を製造した。これを、さらに-40℃に急速冷凍して2月間冷凍保存した。
肉赤身部と脂肪部が層状になっており、外観はベーコンの薄切りを思わせた(図2参照)。薄切りした状態で持ち上げても、肉赤身部と脂肪部は切り離されることなく、密着していた。
数名の官能評価員(ベジタリアンでもヴィーガンでもない通常の食生活をしている成人の健常者)に上記サンプルを試食してもらったところ、実際のベーコンに似た食感及び味であったとの評価を得た。
Claims (7)
- 熱凝固性β-1,3-グルカン及び油脂の水分散液又はヒドロゾルを含むことを特徴とする成形食品の加工用組成物。
- 水分散液又はヒドロゾルが、澱粉、乳化剤、粉末状タンパク質素材、セルロース、カルシウム塩、色素及び増粘剤からなる群から選ばれる1又は2以上の素材をさらに含有することを特徴とする、請求項1に記載の成形食品の加工用組成物。
- 水分散液又はヒドロゾルがペースト状であることを特徴とする請求項1又は2に記載の成形食品の加工用組成物。
- 請求項1~3のいずれかに記載の成形食品の加工用組成物と、食品素材とを含むことを特徴とする成形食品原料。
- 請求項1~3のいずれかに記載の成形食品の加工用組成物又は請求項4に記載の成形食品原料を、成形、加熱処理することを特徴とする成形食品の製造方法。
- 成形、加熱処理することの前に、
請求項1~3のいずれかに記載の成形食品の加工用組成物又は請求項4に記載の成形食品原料によって形成される層を含む複数の層を積層して多層体とすること
をさらに含むことを特徴とする、請求項5に記載の成形食品の製造方法。 - 成形食品が、食肉様食品又は魚肉様食品であることを特徴とする、請求項5又は6に記載の製造方法。
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| CN202080079167.5A CN114727637B (zh) | 2019-11-18 | 2020-11-18 | 成形食品加工用组合物 |
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| JP2023063029A (ja) * | 2021-10-22 | 2023-05-09 | イビデン株式会社 | 肉様食品 |
| JP2023137691A (ja) * | 2022-03-18 | 2023-09-29 | 不二製油株式会社 | 畜肉様加工食品の製造方法 |
| WO2024096136A1 (ja) * | 2022-11-02 | 2024-05-10 | 三菱商事ライフサイエンス株式会社 | 油脂含有ゲル |
| JP2024540647A (ja) * | 2021-12-06 | 2024-10-31 | ディーエスエム アイピー アセッツ ビー.ブイ. | テクスチャ改良剤及びその使用 |
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| WO2024023258A1 (en) * | 2022-07-27 | 2024-02-01 | Kerry Group Services International, Ltd. | A streaky bacon substitute and a method of preparing same |
| JP2025150201A (ja) * | 2024-03-27 | 2025-10-09 | マルハニチロ株式会社 | 加熱済み密封容器入り食品 |
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| JP7672987B2 (ja) | 2025-05-08 |
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| CN114727637A (zh) | 2022-07-08 |
| CN114727637B (zh) | 2024-07-26 |
| CA3158115A1 (en) | 2021-05-27 |
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