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WO2021035586A1 - Strengthened glass ceramic having low surface compressive stress, and raw sheet glass - Google Patents

Strengthened glass ceramic having low surface compressive stress, and raw sheet glass Download PDF

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Publication number
WO2021035586A1
WO2021035586A1 PCT/CN2019/103125 CN2019103125W WO2021035586A1 WO 2021035586 A1 WO2021035586 A1 WO 2021035586A1 CN 2019103125 W CN2019103125 W CN 2019103125W WO 2021035586 A1 WO2021035586 A1 WO 2021035586A1
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WO
WIPO (PCT)
Prior art keywords
strengthened glass
glass ceramic
equal
compressive stress
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2019/103125
Other languages
French (fr)
Chinese (zh)
Inventor
胡伟
谈宝权
张延起
覃文城
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Aureavia Hi Tech Glass Co Ltd
Original Assignee
Chongqing Aureavia Hi Tech Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Aureavia Hi Tech Glass Co Ltd filed Critical Chongqing Aureavia Hi Tech Glass Co Ltd
Priority to PCT/CN2019/103125 priority Critical patent/WO2021035586A1/en
Publication of WO2021035586A1 publication Critical patent/WO2021035586A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/02Tempering or quenching glass products using liquid
    • C03B27/03Tempering or quenching glass products using liquid the liquid being a molten metal or a molten salt
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • C03C3/093Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum

Definitions

  • the invention relates to the technical field of glass, in particular to a strengthened glass ceramic and original glass with low surface compressive stress.
  • the protective material of the front and rear covers of electronic devices is generally glass.
  • the glass used as the protective cover of the mobile phone is getting thinner and thinner.
  • the current strengthening method is usually chemical strengthening method, specifically, the large alkali in the salt bath Metal ions, such as potassium ions and sodium ions, exchange sodium and lithium ions inside the glass under high temperature conditions.
  • the exchanged ion volume difference compressive stress is generated inside the glass, making it difficult for small cracks/defects on the glass surface to grow Growth, increase the strength of the glass.
  • the process of industrial production of strengthened glass is to place a large number of glass in different batches in the same strengthened furnace with a salt bath for ion exchange, especially high-content sodium ion glass, which is used with the salt bath.
  • a salt bath for ion exchange especially high-content sodium ion glass, which is used with the salt bath.
  • the content of garbage ions Na + and Li + in the salt bath will also increase.
  • PPM level it is enough to seriously hinder the progress of normal chemical tempering, leading to follow-up
  • the CS value of the strengthened glass decreases and the strength drops significantly, resulting in uneven strength levels, poor uniformity, and high dispersion of strengthened glass produced in different batches.
  • the technical problem to be solved by the present invention is to provide a strengthened glass ceramic in view of the above-mentioned problems in the prior art.
  • the strengthened glass ceramic is subjected to microcrystallization heat treatment and ion exchange through a raw glass with special physical and chemical characteristics. It is obtained after processing and is strong enough to be used as a front and rear protective cover for electronic equipment.
  • the strengthened glass-ceramic contains a low sodium content, and on the other hand, it has a high intrinsic strength due to its uniformly distributed nanocrystals. Therefore, the strengthened glass-ceramic is obtained by chemical strengthening. The surface compressive stress is low, and it still has high glass drop strength.
  • the strength of the strengthened glass ceramic with a low CS value is less affected by the changes in the content of the garbage ions Na + and Li + in the salt bath and the distribution of the large alkali metal ions, ensuring the final mass production Strength uniformity of strengthened glass ceramics is high.
  • due to the low sodium content in the strengthened glass ceramic it also has a low dielectric loss, which meets the new requirements of the high-frequency electromagnetic field on the front and rear cover of the electronic device in the 5G era.
  • the technical solution adopted by the present invention to solve its technical problems is to provide a strengthened glass ceramic with low surface compressive stress, the surface compressive stress of the strengthened glass ceramic is between 100-450Mpa, and the depth of the compressive stress layer is less than or equal to 180 ⁇ m;
  • the maximum internal tensile stress of the strengthened glass ceramic is less than or equal to 180Mpa;
  • the tensile stress linear density of the strengthened glass ceramic is less than or equal to 60000Mpa/mm, and the dielectric loss angle of the strengthened glass ceramic at room temperature and a frequency of 1.8GHz
  • the tangent is less than or equal to 9 ⁇ 10 -3 .
  • the surface compressive stress of the strengthened glass ceramic is between 200-350Mpa; the depth of the compressive stress layer of the strengthened glass ceramic is less than or equal to 150 ⁇ m; the strengthened glass ceramic The maximum internal tensile stress is less than or equal to 150Mpa; the tensile stress linear density of the strengthened glass ceramic is less than or equal to 40000Mpa/mm, and the dielectric loss tangent of the strengthened glass ceramic at room temperature and a frequency of 1.8GHz is less than or equal to 5. ⁇ 10 -3 .
  • the surface compressive stress of the strengthened glass ceramic is between 200-300Mpa; the maximum internal tensile stress of the strengthened glass ceramic is less than or equal to 130Mpa; The tensile stress linear density of the glass ceramic is less than or equal to 34000 mpa/mm, and the dielectric loss tangent of the strengthened glass ceramic at room temperature and a frequency of 1.8 GHz is less than or equal to 3 ⁇ 10 -3 .
  • the strengthened glass ceramic includes a glass body and a plurality of crystals discretely distributed in the glass body, and the composition of the crystals is Li 2-2(X+ Y) ⁇ Mg X Zn Y O ⁇ Al 2 O 3 ⁇ nSiO 2 or/and Li 2 O ⁇ 2SiO 2 , where n is between 2-10, X+Y ⁇ 1, the proportion of the crystal It is 20-80wt%, the size of the crystal is between 6-80nm, and the average size of a plurality of the crystals is less than or equal to 50nm.
  • the strengthened glass ceramics in terms of mole percentage, contain the following components:
  • the strengthened glass ceramic further includes 0-8 mol% of other oxides, and the other oxides include one of MgO, ZnO and Tm 2 O 3 or Many kinds.
  • the strengthened glass ceramics in terms of mole percentage, contain the following components:
  • the Young’s modulus of the strengthened glass ceramic is greater than or equal to 85 GPa; the equibiaxial flexural strength of the strengthened glass ceramic is greater than or equal to 800 N; the strengthened glass ceramic
  • the X-axis bending strength and Y-axis bending strength are greater than or equal to 450Mpa and 180Mpa, respectively.
  • the isobiaxial flexural strength of the strengthened glass ceramic is 1200N or more.
  • the average visible light transmittance of the strengthened glass ceramic is greater than or equal to 90%, and the haze of the strengthened glass ceramic is less than or equal to 0.2%.
  • the present invention also provides an original piece of glass, which can be subjected to microcrystallization heat treatment and ion exchange treatment to produce the above-mentioned strengthened glass ceramic;
  • the original piece of glass in terms of mole percentage, contains the following ingredient:
  • the original glass further includes 0-8 mol% of other oxides, and the other oxides include one or more of MgO, ZnO, and Tm 2 O 3.
  • the original glass sheet in terms of mole percentage, contains the following ingredients:
  • the original glass does not contain Na 2 O.
  • the Young's modulus of the original glass sheet is greater than or equal to 80 GPa.
  • the microcrystallization heat treatment includes a nucleation process and a crystallization process; the conditions of the nucleation process are: the nucleation temperature is 580-750°C, and the holding time is 0.5-5h The conditions of the crystallization step are: the crystallization temperature is 700-800 degrees °C, and the holding time is 0.5-5h.
  • the ion exchange treatment is one or more chemical strengthening in a mixed salt bath, and the mixed salt bath contains at least two of potassium salt, sodium salt and lithium salt,
  • the potassium salt includes KNO 3 and/or KCl
  • the sodium salt includes NaNO 3 and/or NaNO 2
  • the lithium salt includes LiNO 3 and/or Li 2 CO 3 .
  • the mixed salt bath contains the potassium salt, the sodium salt and the lithium salt.
  • the mixed salt bath contains NaNO 3 and LiNO 3 , wherein NaNO 3 accounts for 5% to 75% of the mass of the mixed salt bath, and LiNO 3 accounts for the mass of the mixed salt bath. Of 0.05% to 5%.
  • the temperature of the mixed salt bath is 400-550° C., and the total duration of the ion exchange treatment is greater than or equal to 5 hours.
  • the surface of the strengthened glass ceramic provided by the present invention has a compressive stress layer produced by chemical ion exchange strengthening.
  • the surface compressive stress of the strengthened glass ceramic is between 100-450Mpa, preferably between 200-350Mpa, and more preferably between 200-300Mpa; the depth of the compressive stress layer is less than or equal to 180 ⁇ m, preferably less than or equal to 150 ⁇ m;
  • the maximum internal tensile stress of the glass ceramic is less than or equal to 180Mpa, preferably, less than or equal to 150Mpa, more preferably, less than or equal to 130Mpa;
  • the tensile stress linear density of the strengthened glass ceramic is less than or equal to 60,000Mpa/mm, preferably, less than or equal to 40,000Mpa / mm, and more preferably, less 34000mpa / mm;
  • the reinforced glass ceramic at room temperature and at a frequency of 1.8GHz the dielectric loss tangent of the angle is less than or equal to 8 ⁇ 10 -3
  • the unit is GPa.
  • the strengthened glass ceramic has a tensile stress layer formed in the ion exchange process, and the tensile stress layer has an upper boundary spaced apart from the upper surface of the strengthened glass ceramic and A lower boundary at a certain interval from the lower surface of the strengthened glass ceramic will be perpendicular to the upper boundary and the lower boundary while in the tensile stress layer, and the upper and lower end points shall fall on the upper boundary respectively
  • the magnitude of the tensile stress at a certain point on the line segment on the lower boundary is the Y axis
  • the distance between the corresponding point and the upper boundary is the X axis is the curve drawn as the tensile stress curve
  • the tensile stress curve is The ratio of the definite integral to the thickness of the strengthened glass ceramic is recorded as the tensile stress linear density, that is, the sum of the tensile stress at each point on the line segment of the strengthened glass ceramic measured by the SLP-1000 stress meter and the strengthened glass ceramic
  • Equivalent biaxial flexural strength is determined by ring-on-ring test.
  • the ring-on-ring test covers the determination of the biaxial strength of advanced brittle materials under the condition of monotonous uniaxial load via concentric ring construction. This type of test has been widely accepted and used to evaluate the surface strength of glass substrates.
  • a 30 mm diameter support ring and a 15 mm inch diameter load ring can be used on a sample size of approximately 2 inches by 2 inches.
  • the contact radius of the ring may be about 1.6 mm, and the head speed may be about 1.2 mm/min.
  • a four-point bending test was performed on strengthened glass ceramics in accordance with ASTM D6272-02.
  • the lower span was 60.0mm
  • the upper span was 20.0mm
  • the displacement speed of the indenter was 4.0mm/min.
  • the pressure and displacement of the indenter were recorded and calculated based on the size of the strengthened glass ceramic.
  • X-axis bending strength and Y-axis bending strength were recorded and calculated based on the size of the strengthened glass ceramic.
  • the strengthened glass ceramics in terms of mole percentage, contains the following components: 60-80% SiO 2 ; 3-11% Al 2 O 3 ; 0.5-8% P 2 O 5 and/or B 2 O 3 ; 7-18% Li 2 O; 0.05-2% Na 2 O; 0.05-2% K 2 O; 1-6% ZrO 2 ; 0-2% TiO 2 ; 0-1% SnO 2 .
  • the method for preparing the strengthened glass ceramic is to prepare the strengthened glass ceramic by subjecting the original glass to microcrystallization heat treatment and ion exchange treatment.
  • the key of the preparation method is the physical and chemical characteristics of the original glass.
  • the original glass includes the following components in mole percentage: 60-80% SiO 2 ; 3-11% Al 2 O 3 ; 0.5-8% P 2 O 5 and/or B 2 O 3 ; 7-18% Li 2 O; 0-2% Na 2 O; 0-2% K 2 O; 1-6% ZrO 2 ; 0-2% TiO 2 ; 0-1% SnO 2 .
  • the original glass contains 68-75% SiO 2 ; 5-7% Al 2 O 3 ; 2-7% P 2 O 5 and/or B 2 O 3 ; 7.5-15% Li 2 O; 0-1% Na 2 O; 0-1% K 2 O; 2-5% ZrO 2 ; 0-1% TiO 2 ; 0.1-0.5% SnO 2 .
  • the original glass further includes 0-8 mol% of other oxides, and the other oxides include one or more of MgO, ZnO, and Tm 2 O 3.
  • the original glass may not contain Na 2 O.
  • the Young's modulus of the original glass is greater than or equal to 80 GPa.
  • the microcrystallization heat treatment includes a nucleation step and a crystallization step; the conditions of the nucleation step are: the nucleation temperature is 580-750°C, and the holding time is 0.5-5h; the conditions of the crystallization step are: crystallization The melting temperature is 700 ⁇ 800°C, and the holding time is 0.5 ⁇ 5h.
  • the nucleation process specifically includes: heating the original glass to a nucleation temperature of 580-750°C at a rate of 0-10°C/min, and holding it for 0.5-5h.
  • the crystallization process specifically includes: heating the original glass to a crystallization temperature of 700-800°C at a rate of 5-10°C/min, and holding it for 0.5-5h.
  • the ion exchange treatment is one or more chemical strengthening in a mixed salt bath
  • the mixed salt bath contains at least two of potassium salt, sodium salt and lithium salt
  • the potassium salt includes KNO 3 and/or KCl
  • the sodium salt includes NaNO 3 and/or NaNO 2
  • the lithium salt includes LiNO 3 and/or Li 2 CO 3
  • the mixed salt bath includes the potassium salt, the sodium salt, and the lithium salt.
  • the temperature of the mixed salt bath is 400-550°C, and the total time of the ion exchange treatment is greater than or equal to 5 hours.
  • the mixed salt bath contains NaNO 3 and LiNO 3 , wherein NaNO 3 accounts for 5% to 75% of the mass of the mixed salt bath, and LiNO 3 accounts for 0.05% to 5% of the mass of the mixed salt bath.
  • batches (1000 pieces) of original glass I, original glass II, original glass III, original glass IV, and original glass V were subjected to the above-mentioned microcrystallization heat treatment and ionization.
  • the batches (1000 pieces) of strengthened glass ceramics I, strengthened glass ceramics II, strengthened glass ceramics III, strengthened glass ceramics IV, and strengthened glass ceramics V are prepared by the exchange treatment.
  • the composition of the crystals in the prepared strengthened glass ceramic I is Li 1.8 ⁇ Mg 0.1 O ⁇ Al 2 O 3 ⁇ 6SiO 2 , the largest crystal size is 26 nm, the smallest crystal size is 24 nm, and the average crystal size is 25 nm.
  • the proportion of crystals is 75% of the total mass of strengthened glass ceramic I.
  • the average biaxial flexural strength of the prepared batch of strengthened glass ceramic I is 1554N, and the difference between the maximum value and the minimum value is only 92N; the average value of the X-axis flexural strength is 800MPa, the maximum value The difference between the minimum value and the minimum value is only 40Mpa; the Y-axis bending strength is 390MPa; the difference between the maximum value and the minimum value is only 20MPa, which is enough to show that the bulk of the original glass I produced the bulk of the strengthened glass ceramics I have higher strength uniformity, Low dispersion.
  • the composition of the crystals in the prepared strengthened glass ceramic II is Li ⁇ Mg 0.5 O ⁇ Al 2 O 3 ⁇ 8SiO 2 , the largest crystal size is 40 nm, the smallest crystal size is 38 nm, the average crystal size is 39 nm, and the crystal The proportion is 40% of the total mass of strengthened glass ceramic II.
  • the average biaxial flexural strength of the prepared batch of strengthened glass ceramic II is 1440N, and the difference between the maximum value and the minimum value is only 120N; the average value of the X-axis flexural strength is 698MPa, the maximum value The difference from the minimum value is only 44Mpa; the bending strength in the Y-axis is 323MPa; the difference between the maximum value and the minimum value is only 34MPa, which is enough to show that the strength uniformity of the batches of strengthened glass ceramics produced by batches of original glass II is relatively high.
  • the crystal composition of the prepared strengthened glass-ceramic III mainly includes Li 2 O ⁇ Al 2 O 3 ⁇ 8SiO 2 and a small amount of Li 2 O ⁇ 2SiO 2.
  • the largest crystal size is 34nm and the smallest crystal size is 32nm.
  • the average size of crystals is 33nm, and the proportion of crystals is 78% of the total mass of strengthened glass ceramic III.
  • the average biaxial flexural strength of the prepared batch of strengthened glass ceramic III is 2065N, and the difference between the maximum value and the minimum value is only 110N; the average value of the X-axis flexural strength is 875MPa, the maximum value The difference from the minimum value is only 30Mpa; the bending strength in the Y axis is 451MPa; the difference between the maximum value and the minimum value is only 18MPa, which is enough to show that the bulk of the original glass III produced the bulk of the strengthened glass ceramics I have higher strength uniformity.
  • the crystal composition in the prepared strengthened glass-ceramic IV mainly includes Li 2 O ⁇ 2SiO 2 and a small amount of Li 1.4 ⁇ Zn 0.3 O ⁇ Al 2 O 3 ⁇ 8SiO 2.
  • the largest crystal size is 60 nm, and the smallest crystal is The size is 30nm, the average size of crystals is 45nm, and the proportion of crystals is 70% of the total mass of strengthened glass ceramic IV.
  • the average biaxial flexural strength of the prepared batches of strengthened glass-ceramic IV is 1188N, and the difference between the maximum value and the minimum value is only 64N; the average value of the X-axis flexural strength is 763MPa, the maximum value The difference between the minimum value and the minimum value is only 34Mpa; the Y-axis bending strength is 351MPa; the difference between the maximum value and the minimum value is only 18MPa, which is enough to show that the bulk strength uniformity of strengthened glass ceramics produced by batches of original glass IV is relatively high.
  • the crystal composition of the prepared strengthened glass ceramic V mainly includes Li 2 O ⁇ 2SiO 2 and a small amount of Li 2 O ⁇ Al 2 O 3 ⁇ 10SiO 2.
  • the largest crystal size is 40 nm, and the smallest crystal size is 34 nm.
  • the average size of crystals is 37nm, and the proportion of crystals is 60% of the total mass of strengthened glass ceramic V.
  • the average biaxial flexural strength of the prepared batches of strengthened glass ceramic V is 1620N, and the difference between the maximum and minimum values is only 80N; the average value of the X-axis flexural strength is 838MPa, the maximum The difference between the minimum value and the minimum value is only 24Mpa; the Y-axis bending strength is 373MPa; the difference between the maximum value and the minimum value is only 14MPa. Low dispersion.
  • the batches of strengthened glass ceramics produced by batches of the original glass provided by the present invention have equal biaxial flexural strength, X-axis flexural strength, and Y-axis flexural strength with low dispersion and uniformity.
  • the tempered glass produced by using existing glass usually has a higher CS. Even if the tempered glass is produced in the same batch, the extreme difference between the bending strength in the X-axis and the bending strength in the Y-axis can reach 300MPa.
  • the extreme difference in biaxial flexural strength can reach 1000N.

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Abstract

Strengthened glass ceramic having a low surface compressive stress. The surface compressive stress of the strengthened glass ceramic is between 100-450 Mpa; the depth of a compressive stress layer is less than or equal to 180 µm; the maximum value of an internal tensile stress is less than or equal to 180 Mpa; a tensile stress linear density is less than or equal to 60,000 Mpa/mm; a dielectric loss tangent is less than or equal to 9×10-3 under the frequency of 1.8 GHz at room temperature. The strengthened glass ceramic is obtained by performing micro-crystallization heat treatment and ion exchange treatment on a raw sheet glass. The strengthened glass ceramic has high intrinsic strength because of having nanocrystals that are integrally and uniformly distributed, and after the low surface compressive stress is realized by means of chemical strengthening, the strengthened glass ceramic still has high glass anti-fall strength, and therefore can serve as the front and rear protective covers of an electronic device. In the process of industrial production, the strength of the strengthened glass ceramic is less affected by the change of the content of impurity ions, i.e., Na+ and Li+, and the distribution of large alkali metal ions in a salt bath, thereby ensuring that the strengthened glass ceramics produced in large batch are high in strength uniformity.

Description

一种低表面压应力的强化玻璃陶瓷及原片玻璃Strengthened glass ceramic and original glass with low surface compressive stress 技术领域Technical field

本发明涉及玻璃技术领域,具体涉及一种低表面压应力的强化玻璃陶瓷及原片玻璃。The invention relates to the technical field of glass, in particular to a strengthened glass ceramic and original glass with low surface compressive stress.

背景技术Background technique

目前的电子设备(如智能手机、手提电脑、平板电脑等)的前后盖保护材料的普遍为玻璃。为了使手机整体更加轻薄,作为手机保护盖板的玻璃也越做越薄,而为了让轻薄的玻璃达到足够的强度,目前的强化手段通常为化学强化法,具体是将盐浴中的大碱金属离子,如钾离子、钠离子,在高温条件下交换玻璃内部的钠离子、锂离子,最终由于交换离子体积差效应,在玻璃内部产生压应力,使玻璃表面的微小的裂纹/缺陷难以扩展生长,增大玻璃强度。要知道的是,工业化生产强化玻璃的过程是,将大量的玻璃分不同的批次先后置于同一内有盐浴的强化炉中进行离子交换,尤其高含量钠离子玻璃,随着盐浴使用时间延长和盐浴所处理的玻璃的数量增多,盐浴中的垃圾离子Na +、Li +的含量也会随之增加,虽然只是PPM级,却也足以严重阻碍正常化学钢化的进行,导致后续的玻璃经过强化后的CS值下降,强度大幅下降,导致不同批次生产出来的强化玻璃的强度层次不齐、均匀性差、离散度高。另外,受盐浴中大碱金属离子的分布的均匀性的影响,即使是同一批次生产出来的强化玻璃的强度也会出现较大的差别。这使得最终产品质量难以管控。为了减少盐浴中垃圾离子Na +、Li +的含量变化以及大碱金属离子的分布的均匀性对最终得到的强化玻璃的强度的均匀性和离散度的影响,我们就必须减少工业化生产强化玻璃对化学强化过程的依赖程度,也就是说,玻璃的强度的提升不能仅仅是依靠化学强化来实现。另一方面,5G时代的到来,5G通信对电子设备也有较高的要求,普通玻璃暴露于高频或超高频电磁场中导致传输速度减慢、信号强度衰减以及信号传输时间延迟现象,这就要求玻璃具有较低的介电损耗。 At present, the protective material of the front and rear covers of electronic devices (such as smart phones, laptops, tablet computers, etc.) is generally glass. In order to make the mobile phone lighter and thinner, the glass used as the protective cover of the mobile phone is getting thinner and thinner. In order to make the light and thin glass reach sufficient strength, the current strengthening method is usually chemical strengthening method, specifically, the large alkali in the salt bath Metal ions, such as potassium ions and sodium ions, exchange sodium and lithium ions inside the glass under high temperature conditions. Finally, due to the effect of the exchanged ion volume difference, compressive stress is generated inside the glass, making it difficult for small cracks/defects on the glass surface to grow Growth, increase the strength of the glass. It should be understood that the process of industrial production of strengthened glass is to place a large number of glass in different batches in the same strengthened furnace with a salt bath for ion exchange, especially high-content sodium ion glass, which is used with the salt bath. As the time lengthens and the amount of glass processed by the salt bath increases, the content of garbage ions Na + and Li + in the salt bath will also increase. Although it is only PPM level, it is enough to seriously hinder the progress of normal chemical tempering, leading to follow-up The CS value of the strengthened glass decreases and the strength drops significantly, resulting in uneven strength levels, poor uniformity, and high dispersion of strengthened glass produced in different batches. In addition, due to the uniformity of the distribution of large alkali metal ions in the salt bath, even the strength of strengthened glass produced in the same batch will vary greatly. This makes it difficult to control the quality of the final product. In order to reduce the influence of the changes in the content of garbage ions Na + and Li + in the salt bath and the uniformity of the distribution of large alkali metal ions on the uniformity and dispersion of the strength of the final strengthened glass, we must reduce the industrial production of strengthened glass The degree of dependence on the chemical strengthening process, that is to say, the improvement of the strength of the glass cannot be achieved only by chemical strengthening. On the other hand, with the advent of the 5G era, 5G communications also have higher requirements for electronic equipment. Exposure of ordinary glass to high-frequency or ultra-high-frequency electromagnetic fields results in slower transmission speed, attenuation of signal strength, and signal transmission time delay. The glass is required to have low dielectric loss.

发明内容Summary of the invention

本发明所要解决的技术问题是,针对现有技术中的上述的问题,提供一种强化玻璃陶瓷,所述强化玻璃陶瓷是通过具有特殊的理化特征的原片玻璃进行微晶化热处理和离子交换处理后所获得的,且其强度足够其作为电子设备的前后保护盖。所述强化玻璃陶瓷的一方面含有较低的钠含量,另一方面因其具有整体分布均匀的纳米晶体而具有很高的本征强度,因此,所述强化玻璃陶瓷即便是通过化学强化获得的表面压应力较低,其仍然具有高的玻璃抗跌强度。因此,工业生产过程中,低CS值的所述强化玻璃陶瓷的强度受盐浴中垃圾离子Na +、Li +的含量变化以及大碱金属离子的分布的影响更小,保证最终大批量生产的强化玻璃陶瓷的强度均匀性较高。另外,由于所述强化玻璃陶瓷中的钠含量较低,还使得其具有较低的介电损耗,满足5G时代高频电磁场对电子设备前后盖板新的要求。 The technical problem to be solved by the present invention is to provide a strengthened glass ceramic in view of the above-mentioned problems in the prior art. The strengthened glass ceramic is subjected to microcrystallization heat treatment and ion exchange through a raw glass with special physical and chemical characteristics. It is obtained after processing and is strong enough to be used as a front and rear protective cover for electronic equipment. On the one hand, the strengthened glass-ceramic contains a low sodium content, and on the other hand, it has a high intrinsic strength due to its uniformly distributed nanocrystals. Therefore, the strengthened glass-ceramic is obtained by chemical strengthening. The surface compressive stress is low, and it still has high glass drop strength. Therefore, in the industrial production process, the strength of the strengthened glass ceramic with a low CS value is less affected by the changes in the content of the garbage ions Na + and Li + in the salt bath and the distribution of the large alkali metal ions, ensuring the final mass production Strength uniformity of strengthened glass ceramics is high. In addition, due to the low sodium content in the strengthened glass ceramic, it also has a low dielectric loss, which meets the new requirements of the high-frequency electromagnetic field on the front and rear cover of the electronic device in the 5G era.

本发明解决其技术问题所采用的技术方案是:提供一种低表面压应力的强化玻璃陶瓷,所述强化玻璃陶瓷的表面压应力在100-450Mpa之间、压应力层深度为小于等于180μm;所述强化玻璃陶瓷的内部张应力的最大值小于等于180Mpa;所述强化玻璃陶瓷的张应力线密度小于等于60000Mpa/mm,所述强化玻璃陶瓷在室温和频率为1.8GHz下的介电损耗角正切小于或等于9×10 -3The technical solution adopted by the present invention to solve its technical problems is to provide a strengthened glass ceramic with low surface compressive stress, the surface compressive stress of the strengthened glass ceramic is between 100-450Mpa, and the depth of the compressive stress layer is less than or equal to 180 μm; The maximum internal tensile stress of the strengthened glass ceramic is less than or equal to 180Mpa; the tensile stress linear density of the strengthened glass ceramic is less than or equal to 60000Mpa/mm, and the dielectric loss angle of the strengthened glass ceramic at room temperature and a frequency of 1.8GHz The tangent is less than or equal to 9×10 -3 .

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷的表面压应力在200-350Mpa之间;所述强化玻璃陶瓷的压应力层深度小于等于150μm;所述强化玻璃陶瓷的内部张应力的最大值小于等于150Mpa;所述强化玻璃陶瓷的张应力线密度小于等于40000Mpa/mm,所述强化玻璃陶瓷在室温和频率为1.8GHz下的介电损耗角正切小于或等于5×10 -3As a preference of the strengthened glass ceramic with low surface compressive stress of the present invention, the surface compressive stress of the strengthened glass ceramic is between 200-350Mpa; the depth of the compressive stress layer of the strengthened glass ceramic is less than or equal to 150 μm; the strengthened glass ceramic The maximum internal tensile stress is less than or equal to 150Mpa; the tensile stress linear density of the strengthened glass ceramic is less than or equal to 40000Mpa/mm, and the dielectric loss tangent of the strengthened glass ceramic at room temperature and a frequency of 1.8GHz is less than or equal to 5. ×10 -3 .

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷的表面压应力在200-300Mpa之间;所述强化玻璃陶瓷的内部张应力的最大值小于等于130Mpa;所述强化玻璃陶瓷的张应力线密度小于等于34000mpa/mm,所述强化玻璃陶瓷在室温和频率为1.8GHz下的介电损耗角正切小于或等于3×10 -3As a preference for the strengthened glass ceramic with low surface compressive stress of the present invention, the surface compressive stress of the strengthened glass ceramic is between 200-300Mpa; the maximum internal tensile stress of the strengthened glass ceramic is less than or equal to 130Mpa; The tensile stress linear density of the glass ceramic is less than or equal to 34000 mpa/mm, and the dielectric loss tangent of the strengthened glass ceramic at room temperature and a frequency of 1.8 GHz is less than or equal to 3×10 -3 .

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷包括玻璃本体和多个离散分布在所述玻璃本体内的晶体,所述晶体的组成为Li 2-2(X+Y)·Mg XZn YO·Al 2O 3·nSiO 2或/和Li 2O·2SiO 2,其中,n取值为2-10之间,X+Y≤1,所述晶体的占比为20-80wt%,所述晶体的尺寸在6-80nm之间,多个所述晶体的平均尺寸小于等于50nm。 As a preference of the strengthened glass ceramic with low surface compressive stress of the present invention, the strengthened glass ceramic includes a glass body and a plurality of crystals discretely distributed in the glass body, and the composition of the crystals is Li 2-2(X+ Y) ·Mg X Zn Y O·Al 2 O 3 ·nSiO 2 or/and Li 2 O·2SiO 2 , where n is between 2-10, X+Y≤1, the proportion of the crystal It is 20-80wt%, the size of the crystal is between 6-80nm, and the average size of a plurality of the crystals is less than or equal to 50nm.

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷,以摩尔百分比计,包含如下成分:As a preference of the strengthened glass ceramics with low surface compressive stress of the present invention, the strengthened glass ceramics, in terms of mole percentage, contain the following components:

60-80%的SiO 260-80% SiO 2 ;

3-11%的Al 2O 33-11% Al 2 O 3 ;

0.5-8%的P 2O 5和/或B 2O 30.5-8% P 2 O 5 and/or B 2 O 3 ;

7-18%的Li 2O; 7-18% Li 2 O;

0.05-2%的Na 2O; 0.05-2% Na 2 O;

0.05-2%的K 2O; 0.05-2% K 2 O;

1-6%的ZrO 21-6% of ZrO 2 ;

0-2%的TiO 20-2% TiO 2 ;

0-1%的SnO 20-1% SnO 2 .

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷还包括0~8mol%的其他氧化物,所述其他氧化物包括MgO、ZnO和Tm 2O 3中的一种或多种。 As a preference of the strengthened glass ceramic with low surface compressive stress of the present invention, the strengthened glass ceramic further includes 0-8 mol% of other oxides, and the other oxides include one of MgO, ZnO and Tm 2 O 3 or Many kinds.

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷,以摩尔百分比计,包含如下成分:As a preference of the strengthened glass ceramics with low surface compressive stress of the present invention, the strengthened glass ceramics, in terms of mole percentage, contain the following components:

68-75%的SiO 268-75% SiO 2 ;

5-7mol%的Al 2O 35-7 mol% Al 2 O 3 ;

2-7%的P 2O 5和/或B 2O 32-7% P 2 O 5 and/or B 2 O 3 ;

7.5-15%的Li 2O; 7.5-15% Li 2 O;

0.05-1%的Na 2O; 0.05-1% Na 2 O;

0.05-1%的K 2O; 0.05-1% K 2 O;

2-5%的ZrO 22-5% ZrO 2 ;

0-1%的TiO 20-1% TiO 2 ;

0.1-0.5%的SnO 20.1-0.5% SnO 2 .

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷的杨氏模量大于等于85GPa;所述强化玻璃陶瓷的等双轴挠曲强度大于等于800N;所述强化玻璃陶瓷的X轴向的弯曲强度和Y轴向的弯曲强度分别大于等于450Mpa和180Mpa。As a preference for the strengthened glass ceramic with low surface compressive stress of the present invention, the Young’s modulus of the strengthened glass ceramic is greater than or equal to 85 GPa; the equibiaxial flexural strength of the strengthened glass ceramic is greater than or equal to 800 N; the strengthened glass ceramic The X-axis bending strength and Y-axis bending strength are greater than or equal to 450Mpa and 180Mpa, respectively.

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷的等双轴挠曲强度大于等于1200N。As a preferred of the strengthened glass ceramic with low surface compressive stress of the present invention, the isobiaxial flexural strength of the strengthened glass ceramic is 1200N or more.

作为本发明的低表面压应力的强化玻璃陶瓷的优选,所述强化玻璃陶瓷的平均可见光透过率大于等于90%,所述强化玻璃陶瓷的雾度小于等于0.2%。As a preference of the low surface compressive stress strengthened glass ceramic of the present invention, the average visible light transmittance of the strengthened glass ceramic is greater than or equal to 90%, and the haze of the strengthened glass ceramic is less than or equal to 0.2%.

本发明还提供了一种原片玻璃,所述原片玻璃经微晶化热处理和离子交换处理后可制得如上所述的强化玻璃陶瓷;所述原片玻璃,以摩尔百分比计,包含如下成分:The present invention also provides an original piece of glass, which can be subjected to microcrystallization heat treatment and ion exchange treatment to produce the above-mentioned strengthened glass ceramic; the original piece of glass, in terms of mole percentage, contains the following ingredient:

60-80%的SiO 260-80% SiO 2 ;

3-11%的Al 2O 33-11% Al 2 O 3 ;

0.5-8%的P 2O 5和/或B 2O 30.5-8% P 2 O 5 and/or B 2 O 3 ;

7-18%的Li 2O; 7-18% Li 2 O;

0-2%的Na 2O; 0-2% Na 2 O;

0-2%的K 2O; 0-2% K 2 O;

1-6%的ZrO 21-6% of ZrO 2 ;

0-2%的TiO 20-2% TiO 2 ;

0-1%的SnO 20-1% SnO 2 ;

作为本发明提供的原片玻璃的优选,所述原片玻璃还包括0~8mol%的其他氧化物,所述其他氧化物包括MgO、ZnO和Tm 2O 3中的一种或多种。 As a preference of the original glass provided by the present invention, the original glass further includes 0-8 mol% of other oxides, and the other oxides include one or more of MgO, ZnO, and Tm 2 O 3.

作为本发明提供的原片玻璃的优选,所述原片玻璃,以摩尔百分比计,包含如下成分:As a preference of the original glass sheet provided by the present invention, the original glass sheet, in terms of mole percentage, contains the following ingredients:

68-75%的SiO 268-75% SiO 2 ;

5-7%的Al 2O 35-7% Al 2 O 3 ;

2-7%的P 2O 5和/或B 2O 32-7% P 2 O 5 and/or B 2 O 3 ;

7.5-15%的Li 2O; 7.5-15% Li 2 O;

0-1%的Na 2O; 0-1% Na 2 O;

0-1%的K 2O; 0-1% K 2 O;

2-5%的ZrO 22-5% ZrO 2 ;

0-1%的TiO 20-1% TiO 2 ;

0.1-0.5%的SnO 20.1-0.5% SnO 2 .

作为本发明提供的原片玻璃的优选,所述原片玻璃不含Na 2O。 As a preference of the original glass provided by the present invention, the original glass does not contain Na 2 O.

作为本发明提供的原片玻璃的优选,所述原片玻璃的杨氏模量大于等于80GPa。As a preference for the original glass sheet provided by the present invention, the Young's modulus of the original glass sheet is greater than or equal to 80 GPa.

作为本发明提供的原片玻璃的优选,所述原片玻璃的摩尔体积V m小于等于25.5cm 3/mol,所述以公式摩尔体积V m=∑x iM i/ρ,,其中,x i和M i分别为各氧化物组成的摩尔分数和摩尔质量,ρ为所述原片玻璃的密度。 As a preference of the original glass provided by the present invention, the molar volume V m of the original glass is less than or equal to 25.5 cm 3 /mol, and the molar volume V m =∑x i M i /ρ, where x i and M i are the respective mole fractions of oxides and molar mass, ρ is the density of the original glass.

作为本发明提供的原片玻璃的优选,所述微晶化热处理包括核化工序和晶化工序;所述核化工序的条件为:核化温度为580~750℃,保温时间为0.5~5h;所述晶化工序的条件为:晶化温度为700~800度℃,保温时间为0.5~5h。As a preference of the original glass provided by the present invention, the microcrystallization heat treatment includes a nucleation process and a crystallization process; the conditions of the nucleation process are: the nucleation temperature is 580-750°C, and the holding time is 0.5-5h The conditions of the crystallization step are: the crystallization temperature is 700-800 degrees ℃, and the holding time is 0.5-5h.

作为本发明提供的原片玻璃的优选,所述离子交换处理是在混合盐浴中进行一次或多次化学强化,所述混合盐浴包含钾盐、钠盐和锂盐中的至少两种,所述钾盐包括KNO 3和/或KCl,所述钠盐包括NaNO 3和/或NaNO 2,所述锂盐包括LiNO 3和/或Li 2CO 3As a preference of the original glass sheet provided by the present invention, the ion exchange treatment is one or more chemical strengthening in a mixed salt bath, and the mixed salt bath contains at least two of potassium salt, sodium salt and lithium salt, The potassium salt includes KNO 3 and/or KCl, the sodium salt includes NaNO 3 and/or NaNO 2 , and the lithium salt includes LiNO 3 and/or Li 2 CO 3 .

作为本发明提供的原片玻璃的优选,所述混合盐浴包含所述钾盐、所述钠盐和所述锂盐。As a preference of the original glass provided by the present invention, the mixed salt bath contains the potassium salt, the sodium salt and the lithium salt.

作为本发明提供的原片玻璃的优选,所述混合盐浴包含NaNO 3和LiNO 3,其中,NaNO 3占所述混合盐浴质量的5%~75%,LiNO 3占所述混合盐浴质量的0.05%~5%。 As a preference of the original glass sheet provided by the present invention, the mixed salt bath contains NaNO 3 and LiNO 3 , wherein NaNO 3 accounts for 5% to 75% of the mass of the mixed salt bath, and LiNO 3 accounts for the mass of the mixed salt bath. Of 0.05% to 5%.

作为本发明提供的原片玻璃的优选,所述混合盐浴的温度为400~550℃,所述离子交换处理的总时长大于等于5h。As a preference for the original glass sheet provided by the present invention, the temperature of the mixed salt bath is 400-550° C., and the total duration of the ion exchange treatment is greater than or equal to 5 hours.

具体实施方式detailed description

本发明提供的强化玻璃陶瓷的表面具有通过化学离子交换强化产生的压应力层。强化玻璃陶瓷的表面压应力在100-450Mpa之间,优选为200-350Mpa之间,更优选为200-300Mpa之间;压应力层深度为小于等于180μm,优选的,小于等于150μm;所述强化玻璃陶瓷的内部张应力的最大值小于等于180Mpa,优选的,小于等于150Mpa,更优选的,小于等于130Mpa;所述强化玻璃陶瓷的张应力线密度小于等于60000Mpa/mm,优选的,小于等于40000Mpa/mm,更优选的,小于等于34000mpa/mm;所述强化玻璃陶瓷在室温和频率为1.8GHz下的介电损耗角正切小于或等于8×10 -3,优选的,小于等于5×10 -3,更优选的,小于等于3×10 -3。所述强化玻璃陶瓷包括玻璃本体和多个离散分布在所述玻璃本体内的晶体,所述晶体的组成为Li 2-2(X+Y)·Mg XZn YO·Al 2O 3·nSiO 2或/和Li 2O·2SiO 2,其中,n取值为2-10之间,X+Y≤1,所述晶体的占比为20-80wt%,所述晶体的尺寸在6-80nm之间,多个所述晶体的平均尺寸小于等于50nm。所述强化玻璃陶瓷的杨氏模量大于等于85GPa;等双轴挠曲强度大于等于800N,优选的,大于等于1200N;X轴向的弯曲强度和Y轴向的弯曲强度分别大于等于450Mpa和180Mpa;平均可见光透过率大于等于90%;雾度小于等于0.2%。 The surface of the strengthened glass ceramic provided by the present invention has a compressive stress layer produced by chemical ion exchange strengthening. The surface compressive stress of the strengthened glass ceramic is between 100-450Mpa, preferably between 200-350Mpa, and more preferably between 200-300Mpa; the depth of the compressive stress layer is less than or equal to 180μm, preferably less than or equal to 150μm; The maximum internal tensile stress of the glass ceramic is less than or equal to 180Mpa, preferably, less than or equal to 150Mpa, more preferably, less than or equal to 130Mpa; the tensile stress linear density of the strengthened glass ceramic is less than or equal to 60,000Mpa/mm, preferably, less than or equal to 40,000Mpa / mm, and more preferably, less 34000mpa / mm; the reinforced glass ceramic at room temperature and at a frequency of 1.8GHz the dielectric loss tangent of the angle is less than or equal to 8 × 10 -3, preferably less than equal to 5 × 10 - 3 , more preferably, less than or equal to 3×10 -3 . The strengthened glass ceramic includes a glass body and a plurality of crystals discretely distributed in the glass body, and the composition of the crystals is Li 2-2(X+Y) ·Mg X Zn Y O·Al 2 O 3 ·nSiO 2 or/and Li 2 O·2SiO 2 , wherein the value of n is between 2-10, X+Y≤1, the proportion of the crystal is 20-80wt%, and the size of the crystal is 6-80nm In between, the average size of a plurality of the crystals is less than or equal to 50 nm. The Young's modulus of the strengthened glass ceramic is greater than or equal to 85GPa; the isobiaxial flexural strength is greater than or equal to 800N, preferably, greater than or equal to 1200N; the bending strength in the X-axis and the Y-axis are greater than or equal to 450Mpa and 180Mpa, respectively ; The average visible light transmittance is greater than or equal to 90%; the haze is less than or equal to 0.2%.

晶体组成、晶体的尺寸、内部张应力、平均可见光透过率、雾度、介电损耗角正切均是采用业内常规检测手段进行检测即可。The crystal composition, crystal size, internal tensile stress, average visible light transmittance, haze, and dielectric loss tangent can all be tested by conventional testing methods in the industry.

使用FSM-6000LE表面应力计(日本折原研究所)测定强化玻璃陶瓷的表面压应力CS(单位为MPa)和压应力层深度DOL(单位为μm),测试所得的表面压应力为K-Na交换所产生的表面压应力。Use FSM-6000LE surface stress meter (Japan Orihara Research Institute) to measure the surface compressive stress CS (unit: MPa) and compressive stress layer depth DOL (unit: μm) of strengthened glass ceramics. The measured surface compressive stress is K-Na exchange The resulting surface compressive stress.

参照ASTM C-623测定强化玻璃陶瓷的杨氏模量,单位为GPa。Refer to ASTM C-623 to determine the Young's modulus of strengthened glass ceramics, the unit is GPa.

对于所述张应力线密度的解释如下:该强化玻璃陶瓷内部具有离子交换过程中形成的张应力层,所述张应力层具有一与所述强化玻璃陶瓷的上表面相距一定间隔的上边界和一与所述强化玻璃陶瓷的下表面相距一定间隔的下边界,将以所述张应力层内的同时垂直于所述上边界和所述下边界且上、下端点分别落在所述上边界和所述下边界上的线段上的某一点处的张应力大小为Y轴、 相应点距离所述上边界的距离为X轴所绘制的曲线记为张应力曲线,将所述张应力曲线的定积分与强化玻璃陶瓷厚度的比值记为张应力线密度,也即是由SLP-1000应力仪所测强化玻璃陶瓷的所述线段上的各点处的张应力之和与所述强化玻璃陶瓷的厚度比值。The explanation of the tensile stress linear density is as follows: the strengthened glass ceramic has a tensile stress layer formed in the ion exchange process, and the tensile stress layer has an upper boundary spaced apart from the upper surface of the strengthened glass ceramic and A lower boundary at a certain interval from the lower surface of the strengthened glass ceramic will be perpendicular to the upper boundary and the lower boundary while in the tensile stress layer, and the upper and lower end points shall fall on the upper boundary respectively The magnitude of the tensile stress at a certain point on the line segment on the lower boundary is the Y axis, and the distance between the corresponding point and the upper boundary is the X axis is the curve drawn as the tensile stress curve, and the tensile stress curve is The ratio of the definite integral to the thickness of the strengthened glass ceramic is recorded as the tensile stress linear density, that is, the sum of the tensile stress at each point on the line segment of the strengthened glass ceramic measured by the SLP-1000 stress meter and the strengthened glass ceramic The thickness ratio.

等双轴挠曲强度通过环上环测试确定。环上环测试覆盖了经由同心环构造下,在单调单轴负荷情况下,确定先进脆性材料的双轴强度。此类测试已被广泛接受,并用于评估玻璃基材的表面强度。对于本文实施方式所进行的环上环实验,可以在约为2英寸乘以2英寸的试样尺寸上,采用30mm直径支撑环和15mm英寸直径负荷环。环的接触半径可以约为1.6mm,以及头速度可以约为1.2mm/分钟。Equivalent biaxial flexural strength is determined by ring-on-ring test. The ring-on-ring test covers the determination of the biaxial strength of advanced brittle materials under the condition of monotonous uniaxial load via concentric ring construction. This type of test has been widely accepted and used to evaluate the surface strength of glass substrates. For the ring-on-ring experiment performed in the embodiments herein, a 30 mm diameter support ring and a 15 mm inch diameter load ring can be used on a sample size of approximately 2 inches by 2 inches. The contact radius of the ring may be about 1.6 mm, and the head speed may be about 1.2 mm/min.

按照ASTMD6272–02对强化玻璃陶瓷进行四点弯曲测试,下方跨距60.0mm,上方跨距20.0mm,压头位移速度4.0mm/min,记录压力和压头位移,再根据强化玻璃陶瓷尺寸计算得到X轴向的弯曲强度和Y轴向的弯曲强度。A four-point bending test was performed on strengthened glass ceramics in accordance with ASTM D6272-02. The lower span was 60.0mm, the upper span was 20.0mm, and the displacement speed of the indenter was 4.0mm/min. The pressure and displacement of the indenter were recorded and calculated based on the size of the strengthened glass ceramic. X-axis bending strength and Y-axis bending strength.

所述强化玻璃陶瓷,以摩尔百分比计,包含如下成分:60-80%的SiO 2;3-11%的Al 2O 3;0.5-8%的P 2O 5和/或B 2O 3;7-18%的Li 2O;0.05-2%的Na 2O;0.05-2%的K 2O;1-6%的ZrO 2;0-2%的TiO 2;0-1%的SnO 2。优选的,所述强化玻璃陶瓷,以摩尔百分比计,包含如下成分:68-75%的SiO 2;5-7mol%的Al 2O 3;2-7%的P 2O 5和/或B 2O 3;7.5-15%的Li 2O;0.05-1%的Na 2O;0.05-1%的K 2O;2-5%的ZrO 2;0-1%的TiO 2;0.1-0.5%的SnO 2。可选的,所述强化玻璃陶瓷还包括0~8mol%的其他氧化物,所述其他氧化物包括MgO、ZnO和Tm 2O 3中的一种或多种。 The strengthened glass ceramics, in terms of mole percentage, contains the following components: 60-80% SiO 2 ; 3-11% Al 2 O 3 ; 0.5-8% P 2 O 5 and/or B 2 O 3 ; 7-18% Li 2 O; 0.05-2% Na 2 O; 0.05-2% K 2 O; 1-6% ZrO 2 ; 0-2% TiO 2 ; 0-1% SnO 2 . Preferably, the strengthened glass ceramics, in terms of mole percentage, contains the following components: 68-75% of SiO 2 ; 5-7 mol% of Al 2 O 3 ; 2-7% of P 2 O 5 and/or B 2 O 3 ; 7.5-15% Li 2 O; 0.05-1% Na 2 O; 0.05-1% K 2 O; 2-5% ZrO 2 ; 0-1% TiO 2 ; 0.1-0.5% SnO 2 . Optionally, the strengthened glass ceramic further includes 0-8 mol% of other oxides, and the other oxides include one or more of MgO, ZnO, and Tm 2 O 3.

所述强化玻璃陶瓷的制备方法是将原片玻璃进微晶化热处理和离子交换处理后制得所述强化玻璃陶瓷。The method for preparing the strengthened glass ceramic is to prepare the strengthened glass ceramic by subjecting the original glass to microcrystallization heat treatment and ion exchange treatment.

所述制备方法的关键在于所述原片玻璃的理化特征。具体的,所述原片玻璃,以摩尔百分比计,包含如下成分:60-80%的SiO 2;3-11%的Al 2O 3;0.5-8%的P 2O 5和/或B 2O 3;7-18%的Li 2O;0-2%的Na 2O;0-2%的K 2O;1-6%的ZrO 2;0-2%的TiO 2;0-1%的SnO 2。优选的,所述原片玻璃包含68-75%的SiO 2;5-7%的Al 2O 3;2-7%的P 2O 5和/或B 2O 3;7.5-15%的Li 2O;0-1%的Na 2O;0-1%的 K 2O;2-5%的ZrO 2;0-1%的TiO 2;0.1-0.5%的SnO 2。可选的,所述原片玻璃还包括0~8mol%的其他氧化物,所述其他氧化物包括MgO、ZnO和Tm 2O 3中的一种或多种。可选的,所述原片玻璃还可以不包含Na 2O。 The key of the preparation method is the physical and chemical characteristics of the original glass. Specifically, the original glass includes the following components in mole percentage: 60-80% SiO 2 ; 3-11% Al 2 O 3 ; 0.5-8% P 2 O 5 and/or B 2 O 3 ; 7-18% Li 2 O; 0-2% Na 2 O; 0-2% K 2 O; 1-6% ZrO 2 ; 0-2% TiO 2 ; 0-1% SnO 2 . Preferably, the original glass contains 68-75% SiO 2 ; 5-7% Al 2 O 3 ; 2-7% P 2 O 5 and/or B 2 O 3 ; 7.5-15% Li 2 O; 0-1% Na 2 O; 0-1% K 2 O; 2-5% ZrO 2 ; 0-1% TiO 2 ; 0.1-0.5% SnO 2 . Optionally, the original glass further includes 0-8 mol% of other oxides, and the other oxides include one or more of MgO, ZnO, and Tm 2 O 3. Optionally, the original glass may not contain Na 2 O.

所述原片玻璃的杨氏模量大于等于80GPa。The Young's modulus of the original glass is greater than or equal to 80 GPa.

所述原片玻璃的摩尔体积V m小于等于25.5cm 3/mol,所述以公式摩尔体积V m=∑x iM i/ρ,其中,x i和M i分别为各氧化物组成的摩尔分数和摩尔质量,ρ为所述玻璃陶瓷的密度。 The molar volume V m of the original piece of glass is less than or equal to 25.5 cm 3 /mol, and the molar volume V m =∑x i M i /ρ according to the formula, where x i and M i are the moles of each oxide composition, respectively Fraction and molar mass, ρ is the density of the glass ceramic.

所述微晶化热处理包括核化工序和晶化工序;所述核化工序的条件为:核化温度为580~750℃,保温时间为0.5~5h;所述晶化工序的条件为:晶化温度为700~800度℃,保温时间为0.5~5h。The microcrystallization heat treatment includes a nucleation step and a crystallization step; the conditions of the nucleation step are: the nucleation temperature is 580-750°C, and the holding time is 0.5-5h; the conditions of the crystallization step are: crystallization The melting temperature is 700~800℃, and the holding time is 0.5~5h.

所述核化工序具体是:将所述原片玻璃以0~10℃/min的速度升温至核化温度580~750℃,并保温0.5~5h。The nucleation process specifically includes: heating the original glass to a nucleation temperature of 580-750°C at a rate of 0-10°C/min, and holding it for 0.5-5h.

所述晶化工序具体是:将所述原片玻璃以5~10℃/min的速度升温至晶化温度700~800℃,并保温0.5~5h。The crystallization process specifically includes: heating the original glass to a crystallization temperature of 700-800°C at a rate of 5-10°C/min, and holding it for 0.5-5h.

所述离子交换处理是在混合盐浴中进行一次或多次化学强化,所述混合盐浴包含钾盐、钠盐和锂盐中的至少两种,所述钾盐包括KNO 3和/或KCl,所述钠盐包括NaNO 3和/或NaNO 2,所述锂盐包括LiNO 3和/或Li 2CO 3。可选的,所述混合盐浴包含所述钾盐、所述钠盐和所述锂盐。优选的,所述混合盐浴的温度为400~550℃,所述离子交换处理的总时长大于等于5h。可选的,所述混合盐浴包含NaNO 3和LiNO 3,其中,NaNO 3占所述混合盐浴质量的5%~75%,LiNO 3占所述混合盐浴质量的0.05%~5%。 The ion exchange treatment is one or more chemical strengthening in a mixed salt bath, the mixed salt bath contains at least two of potassium salt, sodium salt and lithium salt, and the potassium salt includes KNO 3 and/or KCl The sodium salt includes NaNO 3 and/or NaNO 2 , and the lithium salt includes LiNO 3 and/or Li 2 CO 3 . Optionally, the mixed salt bath includes the potassium salt, the sodium salt, and the lithium salt. Preferably, the temperature of the mixed salt bath is 400-550°C, and the total time of the ion exchange treatment is greater than or equal to 5 hours. Optionally, the mixed salt bath contains NaNO 3 and LiNO 3 , wherein NaNO 3 accounts for 5% to 75% of the mass of the mixed salt bath, and LiNO 3 accounts for 0.05% to 5% of the mass of the mixed salt bath.

为了对本发明的技术特征、目的和效果有更加清楚的理解,现详细说明本发明的具体实施方式。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to have a clearer understanding of the technical features, objectives and effects of the present invention, the specific embodiments of the present invention will now be described in detail. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

实施例1-5:原片玻璃制备强化玻璃陶瓷Example 1-5: Preparation of strengthened glass ceramics from original glass

实施例1-5中分别将批量的(1000片)原片玻璃Ⅰ、原片玻璃Ⅱ、原片玻璃Ⅲ、原片玻璃Ⅳ、原片玻璃Ⅴ通过上文所述的微晶化热处理和离子交换处 理制得批量的(1000片)强化玻璃陶瓷Ⅰ、强化玻璃陶瓷Ⅱ、强化玻璃陶瓷Ⅲ、强化玻璃陶瓷Ⅳ、强化玻璃陶瓷Ⅴ。In Examples 1-5, batches (1000 pieces) of original glass I, original glass II, original glass III, original glass IV, and original glass V were subjected to the above-mentioned microcrystallization heat treatment and ionization. The batches (1000 pieces) of strengthened glass ceramics I, strengthened glass ceramics II, strengthened glass ceramics III, strengthened glass ceramics IV, and strengthened glass ceramics V are prepared by the exchange treatment.

原片玻璃Ⅰ至Ⅴ的物理化学特征如下表所示。The physical and chemical characteristics of the original glass I to V are shown in the table below.

Figure PCTCN2019103125-appb-000001
Figure PCTCN2019103125-appb-000001

原片玻璃Ⅰ、原片玻璃Ⅱ、原片玻璃Ⅲ、原片玻璃Ⅳ、原片玻璃Ⅴ进行微晶化热处理和离子交换处理过程中涉及的各项参数如下表所示。The parameters involved in the microcrystallization heat treatment and ion exchange treatment of the original glass I, the original glass II, the original glass III, the original glass IV, and the original glass V are shown in the following table.

Figure PCTCN2019103125-appb-000002
Figure PCTCN2019103125-appb-000002

Figure PCTCN2019103125-appb-000003
Figure PCTCN2019103125-appb-000003

所制得的强化玻璃陶瓷Ⅰ中的晶体的组成为Li 1.8·Mg 0.1O·Al 2O 3·6SiO 2,最大晶体的尺寸为26nm,最小晶体的尺寸为24nm,晶体的平均尺寸为25nm,晶体占比为强化玻璃陶瓷Ⅰ总质量的75%。 The composition of the crystals in the prepared strengthened glass ceramic I is Li 1.8 ·Mg 0.1 O·Al 2 O 3 ·6SiO 2 , the largest crystal size is 26 nm, the smallest crystal size is 24 nm, and the average crystal size is 25 nm. The proportion of crystals is 75% of the total mass of strengthened glass ceramic I.

对所述制得的批量的强化玻璃陶瓷Ⅰ的物理化学特征进行检测,结果如下表所示。The physical and chemical characteristics of the prepared batches of strengthened glass ceramics I were tested, and the results are shown in the following table.

物理化学特征Physical and chemical characteristics 最大值Maximum value 最小值Minimum 平均值average value 杨氏模量/GPaYoung's modulus/GPa 92.4592.45 91.3091.30 91.8891.88 等双轴挠曲强度/NEquivalent biaxial flexural strength/N 16001600 15081508 15541554 X轴向的弯曲强度/MPaX-axis bending strength/MPa 820820 780780 800800 Y轴向的弯曲强度/MPaY-axis bending strength/MPa 400400 380380 390390 平均可见光透过率/%Average visible light transmittance/% 91.891.8 91.491.4 91.691.6 雾度/%Haze/% 0.0800.080 0.0780.078 0.0790.079 介电损耗角正切Dielectric loss tangent 0.005100.00510 0.005000.00500 0.005050.00505 表面压应力/MPaSurface compressive stress/MPa 418418 406406 412412 压应力层深度/μmCompressive stress layer depth/μm 176176 166166 163163 内部张应力的最大值/MpaMaximum internal tensile stress/Mpa 180180 170170 175175 张应力线密度/Mpa/mmTensile stress linear density/Mpa/mm 3636636366 3615036150 3625836258

由上表可知,所制得的批量的强化玻璃陶瓷Ⅰ的等双轴挠曲强度平均值为1554N,最大值与最小值相差仅为92N;X轴向的弯曲强度平均值为800MPa,最大值与最小值相差仅为40Mpa;Y轴向的弯曲强度为390MPa;最大值与 最小值相差仅为20MPa,足以说明批量的原片玻璃Ⅰ生产的批量的强化玻璃陶瓷的Ⅰ强度均匀性较高、离散度低。It can be seen from the above table that the average biaxial flexural strength of the prepared batch of strengthened glass ceramic I is 1554N, and the difference between the maximum value and the minimum value is only 92N; the average value of the X-axis flexural strength is 800MPa, the maximum value The difference between the minimum value and the minimum value is only 40Mpa; the Y-axis bending strength is 390MPa; the difference between the maximum value and the minimum value is only 20MPa, which is enough to show that the bulk of the original glass I produced the bulk of the strengthened glass ceramics I have higher strength uniformity, Low dispersion.

所制得的强化玻璃陶瓷Ⅱ中的晶体的组成为Li·Mg 0.5O·Al 2O 3·8SiO 2,最大晶体的尺寸为40nm,最小晶体的尺寸为38nm,晶体的平均尺寸为39nm,晶体占比为强化玻璃陶瓷Ⅱ总质量的40%。 The composition of the crystals in the prepared strengthened glass ceramic II is Li·Mg 0.5 O·Al 2 O 3 ·8SiO 2 , the largest crystal size is 40 nm, the smallest crystal size is 38 nm, the average crystal size is 39 nm, and the crystal The proportion is 40% of the total mass of strengthened glass ceramic II.

对所述制得的批量的强化玻璃陶瓷Ⅱ的物理化学特征进行检测,结果如下表所示。The physical and chemical characteristics of the prepared batches of strengthened glass ceramics II were tested, and the results are shown in the following table.

物理化学特征Physical and chemical characteristics 最大值Maximum value 最小值Minimum 平均值average value 杨氏模量/GPaYoung's modulus/GPa 88.6088.60 88.4088.40 88.5088.50 等双轴挠曲强度/NEquivalent biaxial flexural strength/N 15001500 13801380 14401440 X轴向的弯曲强度/MPaX-axis bending strength/MPa 720720 676676 698698 Y轴向的弯曲强度/MPaY-axis bending strength/MPa 340340 306306 323323 平均可见光透过率/%Average visible light transmittance/% 91.491.4 91.291.2 91.391.3 雾度/%Haze/% 0.0980.098 0.0960.096 0.0970.097 介电损耗角正切Dielectric loss tangent 0.008200.00820 0.008100.00810 0.008150.00815 表面压应力/MPaSurface compressive stress/MPa 360360 348348 354354 压应力层深度/μmCompressive stress layer depth/μm 105105 9494 99.599.5 内部张应力的最大值/MpaMaximum internal tensile stress/Mpa 142142 130130 136136 张应力线密度/Mpa/mmTensile stress linear density/Mpa/mm 2933029330 2902029020 2917529175

由上表可知,所制得的批量的强化玻璃陶瓷Ⅱ的等双轴挠曲强度平均值为1440N,最大值与最小值相差仅为120N;X轴向的弯曲强度平均值为698MPa,最大值与最小值相差仅为44Mpa;Y轴向的弯曲强度为323MPa;最大值与最小值相差仅为34MPa,足以说明批量的原片玻璃Ⅱ生产的批量的强化玻璃陶瓷的Ⅱ强度均匀性较高。It can be seen from the above table that the average biaxial flexural strength of the prepared batch of strengthened glass ceramic II is 1440N, and the difference between the maximum value and the minimum value is only 120N; the average value of the X-axis flexural strength is 698MPa, the maximum value The difference from the minimum value is only 44Mpa; the bending strength in the Y-axis is 323MPa; the difference between the maximum value and the minimum value is only 34MPa, which is enough to show that the strength uniformity of the batches of strengthened glass ceramics produced by batches of original glass II is relatively high.

所制得的强化玻璃陶瓷Ⅲ中的晶体组成主要包括Li 2O·Al 2O 3·8SiO 2,还包括少量的Li 2O·2SiO 2,最大晶体的尺寸为34nm,最小晶体的尺寸为32nm,晶体的平均尺寸为33nm,晶体占比为强化玻璃陶瓷Ⅲ总质量的78%。 The crystal composition of the prepared strengthened glass-ceramic III mainly includes Li 2 O·Al 2 O 3 ·8SiO 2 and a small amount of Li 2 O·2SiO 2. The largest crystal size is 34nm and the smallest crystal size is 32nm. , The average size of crystals is 33nm, and the proportion of crystals is 78% of the total mass of strengthened glass ceramic III.

对所述制得的批量的强化玻璃陶瓷Ⅲ的物理化学特征进行检测,结果如下 表所示。The physical and chemical characteristics of the prepared batches of strengthened glass ceramic III were tested, and the results are shown in the following table.

物理化学特征Physical and chemical characteristics 最大值Maximum value 最小值Minimum 平均值average value 杨氏模量/GPaYoung's modulus/GPa 90.1290.12 90.0890.08 90.1090.10 等双轴挠曲强度/NEquivalent biaxial flexural strength/N 21202120 20102010 20652065 X轴向的弯曲强度/MPaX-axis bending strength/MPa 890890 860860 875875 Y轴向的弯曲强度/MPaY-axis bending strength/MPa 460460 442442 451451 平均可见光透过率/%Average visible light transmittance/% 91.591.5 91.491.4 91.4591.45 雾度/%Haze/% 0.0920.092 0.0900.090 0.0910.091 介电损耗角正切Dielectric loss tangent 0.002400.00240 0.002300.00230 0.002350.00235 表面压应力/MPaSurface compressive stress/MPa 270270 258258 264264 压应力层深度/μmCompressive stress layer depth/μm 162162 148148 155155 内部张应力的最大值/MpaMaximum internal tensile stress/Mpa 158158 144144 151151 张应力线密度/Mpa/mmTensile stress linear density/Mpa/mm 5175851758 5155451554 5165651656

由上表可知,所制得的批量的强化玻璃陶瓷Ⅲ的等双轴挠曲强度平均值为2065N,最大值与最小值相差仅为110N;X轴向的弯曲强度平均值为875MPa,最大值与最小值相差仅为30Mpa;Y轴向的弯曲强度为451MPa;最大值与最小值相差仅为18MPa,足以说明批量的原片玻璃Ⅲ生产的批量的强化玻璃陶瓷的Ⅰ强度均匀性较高。It can be seen from the above table that the average biaxial flexural strength of the prepared batch of strengthened glass ceramic III is 2065N, and the difference between the maximum value and the minimum value is only 110N; the average value of the X-axis flexural strength is 875MPa, the maximum value The difference from the minimum value is only 30Mpa; the bending strength in the Y axis is 451MPa; the difference between the maximum value and the minimum value is only 18MPa, which is enough to show that the bulk of the original glass III produced the bulk of the strengthened glass ceramics I have higher strength uniformity.

所制得的强化玻璃陶瓷Ⅳ中的晶体组成主要包括Li 2O·2SiO 2,还包括少量的Li 1.4·Zn 0.3O·Al 2O 3·8SiO 2,最大晶体的尺寸为60nm,最小晶体的尺寸为30nm,晶体的平均尺寸为45nm,晶体占比为强化玻璃陶瓷Ⅳ总质量的70%。 The crystal composition in the prepared strengthened glass-ceramic IV mainly includes Li 2 O·2SiO 2 and a small amount of Li 1.4 ·Zn 0.3 O·Al 2 O 3 ·8SiO 2. The largest crystal size is 60 nm, and the smallest crystal is The size is 30nm, the average size of crystals is 45nm, and the proportion of crystals is 70% of the total mass of strengthened glass ceramic IV.

对所述制得的批量的强化玻璃陶瓷Ⅳ的物理化学特征进行检测,结果如下表所示。The physical and chemical characteristics of the prepared batches of strengthened glass ceramic IV were tested, and the results are shown in the following table.

物理化学特征Physical and chemical characteristics 最大值Maximum value 最小值Minimum 平均值average value 杨氏模量/GPaYoung's modulus/GPa 86.6686.66 86.6086.60 86.6386.63 等双轴挠曲强度/NEquivalent biaxial flexural strength/N 12201220 11561156 11881188 X轴向的弯曲强度/MPaX-axis bending strength/MPa 780780 746746 763763 Y轴向的弯曲强度/MPaY-axis bending strength/MPa 360360 342342 351351

平均可见光透过率/%Average visible light transmittance/% 90.890.8 90.690.6 90.790.7 雾度/%Haze/% 0.1400.140 0.1360.136 0.1380.138 介电损耗角正切Dielectric loss tangent 0.004700.00470 0.004600.00460 0.004650.00465 表面压应力/MPaSurface compressive stress/MPa 230230 216216 223223 压应力层深度/μmCompressive stress layer depth/μm 122122 110110 116116 内部张应力的最大值/MpaMaximum internal tensile stress/Mpa 136136 124124 130130 张应力线密度/Mpa/mmTensile stress linear density/Mpa/mm 3828038280 3807038070 3817538175

由上表可知,所制得的批量的强化玻璃陶瓷Ⅳ的等双轴挠曲强度平均值为1188N,最大值与最小值相差仅为64N;X轴向的弯曲强度平均值为763MPa,最大值与最小值相差仅为34Mpa;Y轴向的弯曲强度为351MPa;最大值与最小值相差仅为18MPa,足以说明批量的原片玻璃Ⅳ生产的批量的强化玻璃陶瓷的Ⅳ强度均匀性较高。It can be seen from the above table that the average biaxial flexural strength of the prepared batches of strengthened glass-ceramic IV is 1188N, and the difference between the maximum value and the minimum value is only 64N; the average value of the X-axis flexural strength is 763MPa, the maximum value The difference between the minimum value and the minimum value is only 34Mpa; the Y-axis bending strength is 351MPa; the difference between the maximum value and the minimum value is only 18MPa, which is enough to show that the bulk strength uniformity of strengthened glass ceramics produced by batches of original glass IV is relatively high.

所制得的强化玻璃陶瓷Ⅴ中的晶体组成主要包括Li 2O·2SiO 2,还包括少量的Li 2O·Al 2O 3·10SiO 2,最大晶体的尺寸为40nm,最小晶体的尺寸为34nm,晶体的平均尺寸为37nm,晶体占比为强化玻璃陶瓷Ⅴ总质量的60%。 The crystal composition of the prepared strengthened glass ceramic V mainly includes Li 2 O·2SiO 2 and a small amount of Li 2 O·Al 2 O 3 ·10SiO 2. The largest crystal size is 40 nm, and the smallest crystal size is 34 nm. , The average size of crystals is 37nm, and the proportion of crystals is 60% of the total mass of strengthened glass ceramic V.

对所述制得的批量的强化玻璃陶瓷Ⅴ的物理化学特征进行检测,结果如下表所示。The physical and chemical characteristics of the prepared batches of strengthened glass ceramic V were tested, and the results are shown in the following table.

物理化学特征Physical and chemical characteristics 最大值Maximum value 最小值Minimum 平均值average value 杨氏模量/GPaYoung's modulus/GPa 91.0091.00 90.9090.90 90.9590.95 等双轴挠曲强度/NEquivalent biaxial flexural strength/N 16601660 15801580 16201620 X轴向的弯曲强度/MPaX-axis bending strength/MPa 850850 826826 838838 Y轴向的弯曲强度/MPaY-axis bending strength/MPa 380380 366366 373373 平均可见光透过率/%Average visible light transmittance/% 9191 9090 90.590.5 雾度/%Haze/% 0.0900.090 0.0880.088 0.0890.089 介电损耗角正切Dielectric loss tangent 0.006900.00690 0.006800.00680 0.006850.00685 表面压应力/MPaSurface compressive stress/MPa 322322 298298 310310 压应力层深度/μmCompressive stress layer depth/μm 166166 156156 161161 内部张应力的最大值/MpaMaximum internal tensile stress/Mpa 172172 158158 165165

张应力线密度/Mpa/mmTensile stress linear density/Mpa/mm 4492044920 4470044700 4481044810

由上表可知,所制得的批量的强化玻璃陶瓷Ⅴ的等双轴挠曲强度平均值为1620N,最大值与最小值相差仅为80N;X轴向的弯曲强度平均值为838MPa,最大值与最小值相差仅为24Mpa;Y轴向的弯曲强度为373MPa;最大值与最小值相差仅为14MPa,足以说明批量的原片玻璃Ⅴ生产的批量的强化玻璃陶瓷的Ⅴ强度均匀性较高、离散度低。It can be seen from the above table that the average biaxial flexural strength of the prepared batches of strengthened glass ceramic V is 1620N, and the difference between the maximum and minimum values is only 80N; the average value of the X-axis flexural strength is 838MPa, the maximum The difference between the minimum value and the minimum value is only 24Mpa; the Y-axis bending strength is 373MPa; the difference between the maximum value and the minimum value is only 14MPa. Low dispersion.

综上所述,采用批量的本发明提供的原片玻璃生产出的批量的强化玻璃陶瓷具有等双轴挠曲强度、X轴向的弯曲强度、以及Y轴向的弯曲强度离散度低、均匀性高的优点。而采用现有的玻璃生产出的强化玻璃,通常具有较高的CS,即使是同一批次生产出的强化玻璃,X轴向的弯曲强度和Y轴向的弯曲强度的极差可达300MPa,等双轴挠曲强度极差可达1000N。In summary, the batches of strengthened glass ceramics produced by batches of the original glass provided by the present invention have equal biaxial flexural strength, X-axis flexural strength, and Y-axis flexural strength with low dispersion and uniformity. The advantages of high sex. The tempered glass produced by using existing glass usually has a higher CS. Even if the tempered glass is produced in the same batch, the extreme difference between the bending strength in the X-axis and the bending strength in the Y-axis can reach 300MPa. The extreme difference in biaxial flexural strength can reach 1000N.

上面对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention are described above, but the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Under the enlightenment, many forms can be made without departing from the purpose of the present invention and the protection scope of the claims, and these are all within the protection of the present invention.

Claims (21)

一种低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷的表面压应力在100-450Mpa之间、压应力层深度为小于等于180μm;所述强化玻璃陶瓷的内部张应力的最大值小于等于180Mpa;所述强化玻璃陶瓷的张应力线密度小于等于60000Mpa/mm,所述强化玻璃陶瓷在室温和频率为1.8GHz下的介电损耗角正切小于或等于9×10 -3A strengthened glass ceramic with low surface compressive stress, characterized in that the surface compressive stress of the strengthened glass ceramic is between 100-450Mpa, and the depth of the compressive stress layer is less than or equal to 180 μm; the internal tensile stress of the strengthened glass ceramic is less than or equal to 180 μm. The maximum value is less than or equal to 180Mpa; the tensile stress linear density of the strengthened glass ceramic is less than or equal to 60000Mpa/mm, and the dielectric loss tangent of the strengthened glass ceramic at room temperature and a frequency of 1.8GHz is less than or equal to 9×10 -3 . 根据权利要求1所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷的表面压应力在150-380Mpa之间;所述强化玻璃陶瓷的压应力层深度小于等于150μm;所述强化玻璃陶瓷的内部张应力的最大值小于等于160Mpa;所述强化玻璃陶瓷的张应力线密度小于等于40000Mpa/mm,所述强化玻璃陶瓷在室温和频率为1.8GHz下的介电损耗角正切小于或等于8×10 -3The strengthened glass ceramic with low surface compressive stress according to claim 1, wherein the surface compressive stress of the strengthened glass ceramic is between 150-380Mpa; the depth of the compressive stress layer of the strengthened glass ceramic is less than or equal to 150 μm; The maximum internal tensile stress of the strengthened glass ceramic is less than or equal to 160Mpa; the tensile stress linear density of the strengthened glass ceramic is less than or equal to 40000Mpa/mm, and the dielectric loss angle of the strengthened glass ceramic at room temperature and a frequency of 1.8GHz The tangent is less than or equal to 8×10 -3 . 根据权利要求2所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷的表面压应力在180-350Mpa之间;所述强化玻璃陶瓷的内部张应力的最大值小于等于140Mpa;所述强化玻璃陶瓷的张应力线密度小于等于34000mpa/mm。The strengthened glass ceramic with low surface compressive stress according to claim 2, wherein the surface compressive stress of the strengthened glass ceramic is between 180-350Mpa; the maximum value of the internal tensile stress of the strengthened glass ceramic is less than or equal to 140Mpa; the tensile stress linear density of the strengthened glass ceramic is less than or equal to 34000mpa/mm. 根据权利要求1所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷包括玻璃本体和多个离散分布在所述玻璃本体内的晶体,所述晶体的组成为Li 2-2(X+Y)·Mg XZn YO·Al 2O 3·nSiO 2或/和Li 2O·2SiO 2,其中,n取值为2-10之间,X+Y≤1,所述晶体的占比为20-80wt%,所述晶体的尺寸在6-80nm之间,多个所述晶体的平均尺寸小于等于50nm。 The strengthened glass ceramic with low surface compressive stress according to claim 1, wherein the strengthened glass ceramic comprises a glass body and a plurality of crystals discretely distributed in the glass body, and the composition of the crystals is Li 2 -2(X+Y) ·Mg X Zn Y O·Al 2 O 3 ·nSiO 2 or/and Li 2 O·2SiO 2 , where n is between 2-10, X+Y≤1, so The proportion of the crystals is 20-80 wt%, the size of the crystals is between 6 and 80 nm, and the average size of a plurality of the crystals is less than or equal to 50 nm. 根据权利要求1所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷,以摩尔百分比计,包含如下成分:The strengthened glass-ceramic with low surface compressive stress according to claim 1, wherein the strengthened glass-ceramic, in terms of mole percentage, contains the following components: 60-80%的SiO 260-80% SiO 2 ; 3-11%的Al 2O 33-11% Al 2 O 3 ; 0.5-8%的P 2O 5和/或B 2O 30.5-8% P 2 O 5 and/or B 2 O 3 ; 7-18%的Li 2O; 7-18% Li 2 O; 0.05-2%的Na 2O; 0.05-2% Na 2 O; 0.05-2%的K 2O; 0.05-2% K 2 O; 1-6%的ZrO 21-6% of ZrO 2 ; 0-2%的TiO 20-2% TiO 2 ; 0-1%的SnO 20-1% SnO 2 . 根据权利要求5所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷还包括0~8mol%的其他氧化物,所述其他氧化物包括MgO、ZnO和Tm 2O 3中的一种或多种。 The strengthened glass ceramic with low surface compressive stress according to claim 5, wherein the strengthened glass ceramic further includes 0-8 mol% of other oxides, and the other oxides include MgO, ZnO, and Tm 2 O 3 One or more of. 根据权利要求5所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷,以摩尔百分比计,包含如下成分:The strengthened glass ceramic with low surface compressive stress according to claim 5, wherein the strengthened glass ceramic contains the following components in mole percentage: 68-75%的SiO 268-75% SiO 2 ; 5-7mol%的Al 2O 35-7 mol% Al 2 O 3 ; 2-7%的P 2O 5和/或B 2O 32-7% P 2 O 5 and/or B 2 O 3 ; 7.5-15%的Li 2O; 7.5-15% Li 2 O; 0.05-1%的Na 2O; 0.05-1% Na 2 O; 0.05-1%的K 2O; 0.05-1% K 2 O; 2-5%的ZrO 22-5% ZrO 2 ; 0-1%的TiO 20-1% TiO 2 ; 0.1-0.5%的SnO 20.1-0.5% SnO 2 . 根据权利要求1所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷的杨氏模量大于等于85GPa;所述强化玻璃陶瓷的等双轴挠曲强度大于等于800N;所述强化玻璃陶瓷的X轴向的弯曲强度和Y轴向的弯曲强度分别大于等于450Mpa和180Mpa。The strengthened glass ceramic with low surface compressive stress according to claim 1, wherein the Young's modulus of the strengthened glass ceramic is greater than or equal to 85 GPa; the equibiaxial flexural strength of the strengthened glass ceramic is greater than or equal to 800N; The bending strength in the X-axis direction and the bending strength in the Y-axis direction of the strengthened glass ceramic are respectively greater than or equal to 450Mpa and 180Mpa. 根据权利要求8所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷的等双轴挠曲强度大于等于1200N。The strengthened glass ceramic with low surface compressive stress according to claim 8, wherein the equibiaxial flexural strength of the strengthened glass ceramic is greater than or equal to 1200N. 根据权利要求1所述的低表面压应力的强化玻璃陶瓷,其特征在于,所述强化玻璃陶瓷的平均可见光透过率大于等于90%,所述强化玻璃陶瓷的雾度小于等于0.2%。The strengthened glass ceramic with low surface compressive stress according to claim 1, wherein the average visible light transmittance of the strengthened glass ceramic is greater than or equal to 90%, and the haze of the strengthened glass ceramic is less than or equal to 0.2%. 一种原片玻璃,其特征在于,所述原片玻璃经微晶化热处理和离子交 换处理后可制得如权利要求1-10中任意一项所述的强化玻璃陶瓷;所述原片玻璃,以摩尔百分比计,包含如下成分:An original piece of glass, characterized in that, the strengthened glass ceramic according to any one of claims 1-10 can be obtained after the original piece of glass is subjected to microcrystallization heat treatment and ion exchange treatment; the original piece of glass , In terms of mole percentage, contains the following ingredients: 60-80%的SiO 260-80% SiO 2 ; 3-11%的Al 2O 33-11% Al 2 O 3 ; 0.5-8%的P 2O 5和/或B 2O 30.5-8% P 2 O 5 and/or B 2 O 3 ; 7-18%的Li 2O; 7-18% Li 2 O; 0-2%的Na 2O; 0-2% Na 2 O; 0-2%的K 2O; 0-2% K 2 O; 1-6%的ZrO 21-6% of ZrO 2 ; 0-2%的TiO 20-2% TiO 2 ; 0-1%的SnO 20-1% SnO 2 . 根据权利要求11所述原片玻璃,其特征在于,所述原片玻璃还包括0~8mol%的其他氧化物,所述其他氧化物包括MgO、ZnO和Tm 2O 3中的一种或多种。 The original glass according to claim 11, wherein the original glass further includes 0-8 mol% of other oxides, and the other oxides include one or more of MgO, ZnO, and Tm 2 O 3 Kind. 根据权利要求11所述原片玻璃,其特征在于,所述原片玻璃,以摩尔百分比计,包含如下成分:11. The original glass of claim 11, wherein the original glass contains the following components in mole percent: 68-75%的SiO 268-75% SiO 2 ; 5-7%的Al 2O 35-7% Al 2 O 3 ; 2-7%的P 2O 5和/或B 2O 32-7% P 2 O 5 and/or B 2 O 3 ; 7.5-15%的Li 2O; 7.5-15% Li 2 O; 0-1%的Na 2O; 0-1% Na 2 O; 0-1%的K 2O; 0-1% K 2 O; 2-5%的ZrO 22-5% ZrO 2 ; 0-1%的TiO 20-1% TiO 2 ; 0.1-0.5%的SnO 20.1-0.5% SnO 2 . 根据权利要求11所述的原片玻璃,其特征在于,所述原片玻璃不含Na 2O。 The original glass of claim 11, wherein the original glass does not contain Na 2 O. 根据权利要求11所述的原片玻璃,其特征在于,所述原片玻璃的杨 氏模量大于等于80GPa。The original glass of claim 11, wherein the Young's modulus of the original glass is greater than or equal to 80 GPa. 根据权利要求11所述的原片玻璃,其特征在于,所述原片玻璃的摩尔体积V m小于等于25.5cm 3/mol,所述以公式摩尔体积V m=∑x iM i/ρ,,其中,x i和M i分别为各氧化物组成的摩尔分数和摩尔质量,ρ为所述原片玻璃的密度。 The original glass of claim 11, wherein the molar volume V m of the original glass is less than or equal to 25.5 cm 3 /mol, and the molar volume V m =∑x i M i /ρ, wherein, x i and M i are the respective mole fractions of oxides and molar mass, [rho] is the density of the original glass. 根据权利要求11所述的原片玻璃,其特征在于,所述微晶化热处理包括核化工序和晶化工序;所述核化工序的条件为:核化温度为580~750℃,保温时间为0.5~5h;所述晶化工序的条件为:晶化温度为700~800度℃,保温时间为0.5~5h。The original glass of claim 11, wherein the microcrystallization heat treatment includes a nucleation step and a crystallization step; the conditions for the nucleation step are: the nucleation temperature is 580-750°C, and the holding time It is 0.5-5h; the conditions of the crystallization step are: the crystallization temperature is 700-800°C, and the holding time is 0.5-5h. 根据权利要求11所述的原片玻璃,其特征在于,所述离子交换处理是在混合盐浴中进行一次或多次化学强化,所述混合盐浴包含钾盐、钠盐和锂盐中的至少两种,所述钾盐包括KNO 3和/或KCl,所述钠盐包括NaNO 3和/或NaNO 2,所述锂盐包括LiNO 3和/或Li 2CO 3The original glass according to claim 11, wherein the ion exchange treatment is chemically strengthened one or more times in a mixed salt bath, and the mixed salt bath contains potassium salt, sodium salt, and lithium salt. At least two, the potassium salt includes KNO 3 and/or KCl, the sodium salt includes NaNO 3 and/or NaNO 2 , and the lithium salt includes LiNO 3 and/or Li 2 CO 3 . 根据权利要求18所述的原片玻璃,其特征在于,所述混合盐浴包含所述钾盐、所述钠盐和所述锂盐。The original glass of claim 18, wherein the mixed salt bath contains the potassium salt, the sodium salt, and the lithium salt. 根据权利要求18所述的原片玻璃,其特征在于,所述混合盐浴包含NaNO 3和LiNO 3,其中,NaNO 3占所述混合盐浴质量的5%~75%,LiNO 3占所述混合盐浴质量的0.05%~5%。 The original glass according to claim 18, wherein the mixed salt bath contains NaNO 3 and LiNO 3 , wherein NaNO 3 accounts for 5% to 75% of the mass of the mixed salt bath, and LiNO 3 accounts for the mass of the mixed salt bath. 0.05% to 5% of the mass of the mixed salt bath. 根据权利要求18所述的原片玻璃,其特征在于,所述混合盐浴的温度为400~550℃,所述离子交换处理的总时长大于等于5h。The original glass of claim 18, wherein the temperature of the mixed salt bath is 400-550°C, and the total time of the ion exchange treatment is greater than or equal to 5 hours.
PCT/CN2019/103125 2019-08-28 2019-08-28 Strengthened glass ceramic having low surface compressive stress, and raw sheet glass Ceased WO2021035586A1 (en)

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US5691256A (en) * 1995-12-28 1997-11-25 Yamamura Glass Co., Ltd. Glass composition for magnetic disk substrates and magnetic disk substrate
US5872069A (en) * 1996-12-20 1999-02-16 Ngk Insulators, Inc. Glass-ceramics for magnetic disc substrate, magnetic disc substrate and magnetic disc
CN105683109A (en) * 2013-09-06 2016-06-15 康宁公司 High-strength glass-ceramics with lithium disilicate and beta-spodumene structures
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