WO2021029359A1 - Conductivity improving agent - Google Patents
Conductivity improving agent Download PDFInfo
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- WO2021029359A1 WO2021029359A1 PCT/JP2020/030366 JP2020030366W WO2021029359A1 WO 2021029359 A1 WO2021029359 A1 WO 2021029359A1 JP 2020030366 W JP2020030366 W JP 2020030366W WO 2021029359 A1 WO2021029359 A1 WO 2021029359A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/12—Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
Definitions
- the present disclosure relates to a composition for improving the conductivity of a conductive polymer. More specifically, the present invention relates to a conductivity improver containing an organic phosphorus compound.
- the present disclosure provides a conductive material containing a desired combination of conductive components and a base material.
- the disclosure provides, for example:
- (Item 1) A composition for improving the conductivity of a conductive polymer containing a metallic component, which contains an organic phosphorus compound.
- (Item 2) The composition according to the above item, wherein the organic phosphorus compound contains trivalent phosphorus.
- (Item 3) The composition according to any one of the above items, wherein the organic phosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
- the organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine.
- the composition according to any one of the above items, which is one kind or a combination of two or more kinds of phosphine selected from the above group. (Item 4a) The composition according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
- the metal contains silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
- the metal is silver.
- the metal oxide is one or more of oxides selected from the group consisting of alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide.
- the metal carbide is one or a combination of two or more carbides selected from the group consisting of tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, and zirconium carbide.
- the composition according to any one of the above items. (Item 9) The composition according to any one of the above items, wherein the metallic component is particles having a particle size of 1 ⁇ m to 100 ⁇ m. (Item 10) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
- R 1 is a hydrogen atom or a methyl group and R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group.
- the composition according to any one of the above items. (Item 12a) The composition according to any one of the above items, wherein R 1 is a hydrogen atom.
- (Item 12b) The composition according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted alkyl group.
- (Item 12c) The composition according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted C 1 to 6 alkyl group.
- (Section 12d) R 2 is ethyl, A composition according to any one of the above items.
- (Item 13) A sintering accelerator for metallic components containing an organic phosphorus compound.
- (Item 14) The sintering accelerator according to any one of the above items, which comprises one or more of the characteristics described in the above item.
- a conductive material containing a polymer matrix, a metal, and an organic phosphorus compound (Item 16) The conductive material according to any one of the above items, wherein the organic phosphorus compound contains trivalent phosphorus. (Item 17) The conductive material according to any one of the above items, wherein the organic phosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
- the organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine.
- the conductive material according to any one of the above items which is one kind of phosphine or a combination of two or more kinds selected from the above group.
- the conductive material according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
- (Item 18) The conductive material according to any one of the above items, wherein the metal contains silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
- (Item 18a) The conductive material according to any one of the above items, wherein the metal is silver.
- Item 19 The conductive material according to any one of the above items, wherein the metal is particles having a particle size of 1 ⁇ m to 100 ⁇ m.
- the polymer matrix is an acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
- (Item 20a) The conductive material according to any one of the above items, wherein the polymer matrix is a (meth) acrylic polymer.
- (Item 21) The conductive material according to any one of the above items, wherein the polymer matrix is a homopolymer containing one kind of monomer component or a copolymer containing two or three kinds of monomer components.
- (Item 21a) The conductive material according to any one of the above items, wherein the polymer matrix is a homopolymer.
- the monomer component of the polymer matrix is the formula (1).
- R 1 is a hydrogen atom or a methyl group and R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group.
- the conductive material according to any one of the above items. (Item 22a) The conductive material according to any one of the above items, wherein R 1 is a hydrogen atom.
- the disclosure also provides, for example:
- (Item A1) A composition for improving the conductivity of a conductive polymer containing a metallic component, which contains an organic phosphorus compound.
- (Item A2) The composition according to the preceding item, wherein the organic phosphorus compound contains trivalent phosphorus.
- (Item A3) The composition according to any one of the preceding items, wherein the organic phosphorus compound is phosphine substituted with an alkyl, cycloalkyl or aryl.
- the organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine.
- (Item A4b) The composition according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
- the metal-based component is a metal, a metal oxide, a metal carbide, a metal sulfide, or a combination thereof.
- the metal comprises silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
- the composition according to any one of the above items, wherein the metal is silver.
- the metal oxide is one or more of oxides selected from the group consisting of alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide.
- the composition according to any one of the preceding paragraphs which is a combination.
- the metal carbide is one or a combination of two or more carbides selected from the group consisting of tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, and zirconium carbide.
- the composition according to any one of the preceding paragraphs (Item A9) The composition according to any one of the preceding items, wherein the metallic component is particles having a particle size of 1 ⁇ m to 100 ⁇ m.
- the polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, an epoxy polymer, or a styrene-butadiene polymer, any one of the preceding items.
- the composition according to. (Item A10b) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a (meth) acrylic polymer.
- the monomer component of the polymer matrix is the formula (1). It is a compound represented by, and in the formula, R 1 is a hydrogen atom or a methyl group and R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group.
- composition according to any one of the preceding paragraphs The composition according to any one of the preceding paragraphs.
- (Item A12b) The composition according to any one of the above items, wherein R 1 is a hydrogen atom.
- (Section A12E) R 2 is ethyl, A composition according to any one of the above items.
- (Item A14) The sintering accelerator according to any one of the preceding items, which comprises one or more of the characteristics described in the preceding item.
- (Item A15) A conductive material containing a polymer matrix, a metal, and an organic phosphorus compound.
- (Item A16) The conductive material according to any one of the preceding items, wherein the organic phosphorus compound contains trivalent phosphorus.
- the organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine.
- the conductive material according to any one of the above items which is one kind of phosphine or a combination of two or more kinds selected from the above group.
- the conductive material according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
- (Item A20b) The conductive material according to any one of the above items, wherein the polymer matrix is a (meth) acrylic polymer.
- (Item A21a) The conductive material according to any one of the preceding items, wherein the polymer matrix is a homopolymer containing one kind of monomer component or a copolymer containing two or three kinds of monomer components.
- (Item A21b) The conductive material according to any one of the above items, wherein the polymer matrix is a homopolymer.
- the monomer component of the polymer matrix is the formula (1).
- R 1 is a hydrogen atom or a methyl group and R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group.
- the conductive material according to any one of the preceding items. (Item A22b) The conductive material according to any one of the above items, wherein R 1 is a hydrogen atom.
- (Item A26b) A method for improving the conductivity of a conductive polymer containing a metal, wherein the method heats a polymer matrix and a mixture containing the metal and an organic phosphorus compound to heat the conductive polymer containing the metal. Including the process of producing Method.
- (Item A27) The method according to any one of the preceding items, wherein the heating temperature is 80 ° C. to 150 ° C.
- (Item A28) The method according to any one of the preceding items, wherein the heating temperature is 100 ° C. to 140 ° C.
- (Item A29) The method according to any one of the preceding items, wherein the heating time is 10 to 50 minutes.
- conductivity improvers are provided, and by using these, it is possible to provide a technique capable of improving the conductivity.
- conductivity is used in the usual sense in the art and means the property of conducting electricity, and the amount of physical properties thereof is called “conductivity”, and is used for a certain object (also called a conductor). It is defined as the reciprocal of resistivity (specific resistivity, also called volume resistivity in the resin field).
- the conductivity is measured as follows. Specifically, unless otherwise specified, a measurement target (for example, a film) is cut out into a length of 0.5 cm, a width of 2.00 cm, and a thickness of 0.2 cm, and a four-terminal measurement method (for example, Loresta GP [Mitsubishi Chemical]. Analytech] can be used, but the value measured by is not limited to this).
- the term "conductive material" refers to any material having conductivity.
- the conductive material has a resistance of 1.0 ⁇ 10 -1 ⁇ ⁇ cm or less, usually 1.0 ⁇ 10 ⁇ 2 ⁇ ⁇ cm or less, preferably 1.0 ⁇ 10 -3 ⁇ ⁇ cm or less. It is intended for those with a rate, but is not limited to this.
- the conductive material contains a conductive component that imparts conductivity.
- the conductive material is usually composed of a base material and a conductive component.
- Phosphine as used herein is a trivalent phosphorus compound represented by R 3 P, wherein each R is independently hydrogen or optionally substituted, any alkyl, cycloalkyl, aryl , Non-aryl heterocycloalkyl, heteroaryl and the like.
- organicphosphorus compound is used in the usual sense in the art and is a general term for organic compounds containing phosphorus, such as those in which a phosphorus atom is directly bonded to a carbon atom and a phosphoric acid ester. Some are bonded, and organic compounds containing a carbon-phosphorus bond are generally used.
- organic phosphorus compound a compound containing trivalent phosphorus is typically used, and examples thereof include, but are not limited to, phosphine substituted with alkyl, cycloalkyl or aryl, and examples thereof include tributylphosphine and tri.
- One or more phosphines selected from the group consisting of octylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine. Combinations of, especially triphosphine and the like can be used.
- improving conductivity means that when a component of the present disclosure is added to a conductive component or a conductive material, the conductivity is significantly increased as compared with that before the addition, for example.
- Conductivity at least about 1%, about 2%, about 3%, about 4%, about 5%, about 6%, about 7%, about 8%, about 9%, about 10%, about 15%, about 20%, about 25%, about 30%, about 35%, about 40%, about 45%, about 50%, about 55%, about 60%, about 65%, about 70%, about 75%, about 80% , About 85%, about 90%, about 95%, about 99% improvement, which can also be expressed by a decrease in volume resistivity.
- the volume resistivity is about 1%, about 2%, about 3%, about 4%, about 5%, about 6%, about 7%, about 8%, about 9%, and about, as compared with the comparison target. 10%, about 15%, about 20%, about 25%, about 30%, about 35%, about 40%, about 45%, about 50%, about 55%, about 60%, about 65%, about 70% , About 75%, about 80%, about 85%, about 90%, about 95%, about 99% reduction.
- the term "lowering the sintering temperature” means the same or smaller when the components of the present disclosure are added to the conductive component or the conductive material, even when heated at a lower temperature than when not added. It means that the volume resistivity can be achieved.
- the sintering temperature is at least about 1%, about 2%, about 3%, about 4%, about 5%, about 6%, about 7%, about 8%, about 9%, about 10%, about 15. %, About 20%, About 25%, About 30%, About 35%, About 40%, About 45%, About 50%, About 55%, About 60%, About 65%, About 70%, About 75%, It means to reduce by about 80%, about 85%, about 90%, about 95%, and about 99%.
- the base material is also referred to as a "matrix” and refers to a basic part of the structure of a conductive material.
- Various polymers can be used as the base material.
- the base material may be referred to as a "polymer matrix".
- the polymer matrix may be a homopolymer containing one kind of monomer component or a copolymer containing two or three kinds of monomer components, and a (meth) acrylic polymer or the like can be used.
- the monomer component of the polymer matrix is the formula (1).
- R 1 is a hydrogen atom or a methyl group
- R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted compound. It may be a compound which is a non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group.
- the "metal-based component” is a component containing a metal atom as a component thereof in some form, and in addition to a metal component such as a metal, a component derived from a metal (for example, a metal oxide, a metal carbide, etc.) It is a concept that includes metal sulfide, etc.) or a combination thereof.
- the "metal component” includes a metal or an alloy.
- the metal may be silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
- metal oxide examples include alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide.
- metal carbide examples include tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, zirconium carbide and the like.
- the "particle size” or “particle size” of the metal-based component is used interchangeably, means an average particle size d50, and can be measured by a commercially available laser diffraction type particle size distribution measuring device or the like. it can.
- the particle size is also applied to the case of a shape that is not spherical, and if it is other than spherical, it means the particle size when converted to spherical.
- the shape other than the spherical shape may be any shape such as a reptile shape or a needle shape.
- the term "conductive polymer” includes, among the polymers, those having conductivity and those having conductivity as a whole when mixed with other components, preferably having a resistivity of 1. 0 x 10 -3 ⁇ ⁇ cm or less.
- a typical example of a conductive polymer is a mixture of a polymer matrix and a metallic component.
- the conductive polymer is sometimes referred to as a conductive polymer composition.
- the "(meth) acrylic monomer” is a monomer containing an acrylic group and / or a methacrylic group, and examples thereof include acrylic acid, methacrylic acid, acrylic acid ester, methacrylic acid ester, and acrylic acid amide. Examples thereof include methacrylic acid amide.
- (meth) acrylic means “acrylic” or “methacryl”
- (meth) acrylate means “acrylate” or “methacrylate”.
- a typical example is that obtained by reacting a polyol with diisocyanate.
- Urethane-based polymers may also be referred to herein as “urethane-based resins” or “urethane resins.”
- the "olefin polymer” is a polymer produced by polymerizing a hydrocarbon monomer (typically an alkene) having one or more double bonds. Specific examples include polyethylene, polypropylene, polystyrene and the like. Olefin polymers may also be referred to herein as “olefinic resins” or “olefinic resins.”
- epoxy polymer refers to a thermosetting resin that can be cured by forming a cross-linked network with epoxy groups remaining in the polymer.
- Epoxy-based polymers include prepolymers before cross-linking networking and resins obtained by thermosetting a mixture of prepolymer and curing agent. Epoxy polymers may also be referred to herein as "epoxy resins" or "epoxy resins.”
- the "styrene-butadiene polymer” is a copolymer produced by copolymerizing a styrene-based monomer and a butadiene-based monomer.
- the styrene-butadiene polymer may be referred to as a "styrene-butadiene resin” or a “styrene-butadiene resin” in the present specification.
- substituted number means the maximum number of hydrogens that can be substituted when hydrogen of a certain group is substituted with a substituent, provided that the resulting group is chemically stable. To do.
- alkyl group refers to a monovalent group produced by the loss of one hydrogen atom from an aliphatic hydrocarbon (alkane) such as methane, ethane, or propane, and is generally C n H 2n + 1- . Represented (where n is a positive integer).
- alkyl group can be straight or branched.
- Examples of the alkyl (C 1-4 alkyl) group having 1 to 4 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, and a sec-butyl group.
- Examples of the alkyl (C 1 to 6 alkyl) group having 1 to 6 carbon atoms include a C 1 to 4 alkyl group, an n-pentyl group, an isoamyl group, an n-hexyl group, an isohexyl group and the like. Is not limited to such examples.
- Examples of the alkyl (C 1 to 10 alkyl) group having 1 to 10 carbon atoms include a C 1 to 6 alkyl group, an n-octyl group, an n-nonyl group, an isononyl group, a branched nonyl group, and an n-decanyl group.
- Examples thereof include an isodecyl group, but the present disclosure is not limited to such examples.
- Examples of the alkyl (C 1-18 alkyl) group having 1 to 18 carbon atoms e.g., C 1 ⁇ 10 alkyl group, undecyl group, lauryl group, tridecyl group, myristyl group, pentadecyl group, palmityl group, heptadecyl group, stearyl group , Isostearyl groups and the like, but the present disclosure is not limited to such examples.
- alkenyl group refers to a monovalent group formed by the loss of one hydrogen atom from an aliphatic hydrocarbon (alkene) containing at least one double bond such as ethene, propene, or butene. good, generally represented by C m H 2m-1 (where, m is an integer of 2 or more).
- alkenyl group can be straight or branched. Examples of the alkenyl group having 2 to 6 carbon atoms include an ethenyl group, a 1-propenyl group, a 2-propenyl group, a butenyl group, a pentenyl group, a hexenyl group and the like, but the present disclosure is limited to such examples.
- alkenyl group having 2 to 10 carbon atoms examples include an alkenyl group having 2 to 6 carbon atoms, a heptenyl group, an octenyl group, a nonenyl group, a decenyl group and the like, but the present disclosure is limited to such examples. It's not a thing.
- alkoxy group refers to a monovalent group formed by the loss of the hydrogen atom of the hydroxy group of alcohols, and is generally represented by C n H 2n + 1 O- (where n is 1 or more). Is an integer of).
- alkoxy group having 1 to 6 carbon atoms include a methoxy group, an ethoxy group, an n-propyloxy group, an isopropyloxy group, an n-butyloxy group, an isobutyloxy group, a tert-butyloxy group, a sec-butyloxy group and an n-. Examples thereof include a pentyloxy group, an isoamyloxy group, an n-hexyloxy group, an isohexyloxy group and the like, but the present disclosure is not limited to such examples.
- haloalkyl group refers to an alkyl group in which one or more hydrogen atoms on the alkyl group are substituted with halogen atoms.
- perhaloalkyl refers to an alkyl group in which all hydrogen atoms on the alkyl group are substituted with halogen atoms.
- Examples of the haloalkyl group having 1 to 6 carbon atoms include a trifluoromethyl group, a trifluoroethyl group (2,2,2-trifluoroethyl group, etc.), a perfluoroethyl group, and a trifluoro group.
- n-propyl group tetrafluoropropyl group (2,2,3,3-tetrafluoropropyl group, etc.)
- perfluoro n-propyl group trifluoroisopropyl group, perfluoroisopropyl group, trifluoro n-butyl group, perfluoro n- Butyl group, trifluoroisobutyl group, perfluoroisobutyl group, trifluorotert-butyl group, perfluorotert-butyl group, trifluoron-pentyl group, octafluoropentyl group (2,2,3,3,4,4,5) , 5-Octafluoropentyl group, etc.), perfluoro n-pentyl group, trifluoro n-hexyl group, perfluoro n-hexyl group, etc., but the present disclosure is not limited to such examples.
- Examples of the haloalkyl group having 1 to 8 carbon atoms include C 1-6 haloalkyl group, undecafluoro n-heptyl group, perfluoro n-heptyl group, and tridecafluorooctyl group (3,3, 4,4,5,5,6,6,7,7,8,8,8-tridecafluorooctyl group, etc.), perfluoron-octyl group, etc., but the present disclosure is limited to such examples. It is not limited.
- cycloalkyl group means a monocyclic or polycyclic saturated hydrocarbon group, and includes those having a crosslinked structure.
- C 3-12 cycloalkyl group means a cyclic alkyl group having 3 to 12 carbon atoms.
- Specific examples of the C 6-12 cycloalkyl group include a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, an adamantyl group, an isobornyl group, a 2-methyl-2-adamantyl group, a 2-ethyl-2-adamantyl group and the like.
- the present disclosure is not limited to such examples.
- C 5-12 cycloalkyl group examples include a cyclopentyl group, a C 6-12 cycloalkyl group, and the like, but the present disclosure is not limited to these examples.
- Specific examples of the C 3-12 cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a C 5-12 cycloalkyl group and the like.
- Preferably, "C 6-12 cycloalkyl group" is mentioned, but the present disclosure is not limited to such an example.
- cycloalkenyl group means a monocyclic or polycyclic unsaturated hydrocarbon group containing a double bond, and includes those having a crosslinked structure. Examples thereof include those in which one or more of the carbon-carbon bonds of the "cycloalkyl group” are double bonds.
- C 3-12 cycloalkenyl group means a cyclic alkenyl group having 3 to 12 carbon atoms.
- C 6-12 cycloalkenyl group examples thereof include a 1-cyclohexenyl group, a 2-cyclohexenyl group, a 3-cyclohexenyl group, a cycloheptenyl group, a cyclooctenyl group, a cyclononenyl group and the like in the case of "C 6-12 cycloalkenyl group”. Be done.
- C 3-12 cycloalkyl group a cyclopropenyl group, a cyclobutenyl group, a cyclopentenyl group, a C 6-12 cycloalkenyl group and the like can be mentioned.
- C 6-12 cycloalkenyl group is mentioned, but the present disclosure is not limited to such an example.
- non-aryl heterocycloalkyl and the “non-aryl heterocycle” are cyclic compounds having 1 to 3 atoms of the same type or different types selected from nitrogen atom, oxygen atom and sulfur atom in the ring. Means a group, which may contain one or more unsaturated bonds but is free of aromatic groups.
- "3 to 8-membered non-aryl heterocycloalkyl” means a non-aryl heterocycloalkyl having 3 to 8 ring-constituting atoms.
- non-aryl heterocycloalkyl examples include an oxylanyl group, an oxetanyl group, a pyranyl group, a pyrrolidinyl group, an imidazolidinyl group, a piperidinyl group, a morpholinyl group, a thiomorpholinyl group, a hexamethyleneiminyl group, a thiazolidinyl group and a tetrahydrofuranyl group.
- Examples thereof include a tetrahydropyridinyl group, a tetrahydropyranyl group, a 1,3-dioxolanyl group, a 1,3-dioxanyl group, a 1,4-dioxanyl group, etc., but the present disclosure is not limited to such examples. Absent.
- the group also includes a heterocyclic group having a crosslinked structure.
- aryl group refers to a group formed by the detachment of one hydrogen atom bonded to the ring of an aromatic hydrocarbon.
- a phenyl group from the benzene C 6 H 5 -
- tolyl from toluene
- xylyl from xylene
- naphthalene naphthyl group C 10 H 8 -
- C 6-14 aryl group means an aromatic hydrocarbon group having a carbon number of 6 to 14.
- C 6 ⁇ 14 aryl group for example, phenyl, 1-naphthyl, 2-naphthyl group, azulenyl group, acenaphthenyl group, acenaphthyl group, an anthryl group, fluorenyl group, phenalenyl group, phenanthryl group and the like Can be mentioned.
- C 6 ⁇ 18 aryl group for example, C 6 ⁇ 14 aryl group, a benzo [a] anthryl group, benzo [a] fluorenyl group, benzo [c] phenanthryl group, a chrysenyl group, fluoranthenyl Examples thereof include a group, a pyrenyl group, a tetrasenyl group, a triphenylenyl group and the like.
- the arylthio group refers to an aryl-S-group.
- a phenyl-S-group (phenylthio group) and the like can be mentioned, but the present disclosure is not limited to such an example.
- heteroaryl group means a monocyclic or polycyclic heteroatom-containing aromatic group, which is the same or heterologous hetero selected from nitrogen, sulfur and oxygen atoms. Contains one or more atoms (eg 1 to 4).
- heteroaryl group means a heteroaryl group having 5 to 18 ring-constituting atoms.
- Halo heteroaryl group refers to one or more hydrogens on a ring-constituting atom substituted with halogen.
- heteroaryl group examples include, for example, a pyrrolyl group, a thienyl group, a benzothienyl group, a benzofuranyl group, a benzoxazolyl group, a benzothiazolyl group, a frill group, an oxazolyl group, a thiazolyl group, an isooxazolyl group and an isothiazolyl group.
- substituted refers to the replacement of one or more hydrogen radicals in a given structure by radicals of a particular substituent. It is recognized that the phrase “may be replaced” is used interchangeably with the phrase “non-replacement or replacement”.
- C 1 ⁇ 10 alkyl optionally substituted C 6 ⁇ also be 18 aryl group group
- unsubstituted C 6 ⁇ 18 aryl group or a C 1 ⁇ 10 C 6 ⁇ substituted with an alkyl group It is synonymous with " 18 aryl group”.
- the number of substituents in a group defined by using “substituent” or “may be substituted” is not particularly limited as long as it can be substituted, and may be one or more. is there. Unless otherwise indicated, the description of each group also applies when the group is part of another group or a substituent.
- the number of carbon atoms in the definition of “substituent” may be expressed as, for example, “C 1-6 ". Specifically, the notation "C 1-6 alkyl” is synonymous with an alkyl group having 1 to 6 carbon atoms.
- a substituent that does not specifically specify the term "substituted” or “may be substituted” means a "unsubstituted” substituent.
- the "polymer” means a compound formed by polymerizing a plurality of monomers.
- the monomer is the “starting material (material)” and the polymer is the product (final product).
- a "homopolymer” is a compound formed by polymerizing only one type of monomer
- a “copolymer” is a compound formed by polymerizing two or more types of monomers. Is.
- the copolymer of monomer A means a copolymer in which one of the contained monomers is monomer A.
- (meth) acrylate means acrylate or methacrylate, and acrylate and methacrylate may be used alone or in combination.
- (Meta) acryloyloxy means acryloyloxy or methacryloyloxy, and acryloyloxy and methacryloyloxy may be used alone or in combination.
- (Meta) acrylic acid means acrylic acid or methacrylic acid, and acrylic acid and methacrylic acid may be used alone or in combination.
- (meth) acrylic polymer and “(meth) acrylic polymer” refer to homopolymers or copolymers such as (meth) acrylic acid or (meth) acrylate or salts or derivatives thereof.
- the "monomer” means a compound obtained by polymerizing two or more of them to form a polymer.
- the monomers of the present disclosure include (meth) acrylic monomers, ethylene-based monomers, styrene-based monomers, butadiene-based monomers, urethane-based monomers, amide-based monomers, ester-based monomers, ether-based monomers, imide-based monomers, and amide-.
- firing refers to a process of molding a raw material powder, heating it, shrinking and densifying it, and obtaining a sintered body having a certain shape and strength.
- sintering refers to a phenomenon in which raw material powder is baked and hardened at a high temperature, and although gaps are observed between the particles of the raw material powder, sintering is performed in a high temperature environment (temperature lower than the melting point). When this happens, the contact area between the particles increases, the gaps decrease, and the particles harden. The remaining gap is called a "void” or "vacancy”.
- the "sintering accelerator” refers to a substance that lowers the temperature required to achieve sintering by interacting with a metallic component as compared with before its addition.
- the "kit” usually refers to a unit in which parts to be provided (for example, coating component, conductive component, solvent, instruction manual, etc.) are provided by dividing into two or more sections.
- the form of this kit is preferred when the purpose is to provide a composition that should not be mixed and provided for stability and the like, but is preferably mixed and used immediately before use.
- Such a kit preferably describes how to use the provided parts (eg, conductive components, coating components) or how to treat the reagents or waste liquid after use. Or it is advantageous to have instructions.
- the kit may usually include instructions and the like that describe how to use the solvent and the like.
- the conductive material provided in the present disclosure includes any conductive component available in the art.
- the conductive material of the present disclosure is characterized in that the conductivity is improved by containing a composition (also referred to as a conductivity improver) for improving the conductivity provided in the present disclosure.
- the conductive material of the present disclosure may typically contain other substrates of conductive components.
- composition (conductivity improver) for improving the conductivity of the conductive polymer provided in the present disclosure contains an organic phosphorus compound.
- the conductive component that can be targeted by the conductivity improver of the present disclosure may be any substance as long as it is a substance that promotes adsorption and diffusion, and a typical component includes any metal-based component.
- a typical component includes any metal-based component.
- the conductive component that can be targeted by the conductivity improver of the present disclosure is preferably a metal component.
- a metal component I do not want to be bound by the theory, but in the case of metal components, if there are molecules in the system that interact with the metal components, the molecules will be adsorbed on the metal surface and the amount of metal that can interact with the adsorbed part will be. It is also considered that the dissociation of the fine particles increases the amount of metal fine particles present in the system, and the number of contacts increases, so that the conductivity is improved.
- silver, copper, gold, aluminum, zinc, nickel, tin, iron and the like are targeted, and even more preferably silver is targeted.
- the polymer matrix of the present disclosure can be prepared by heating a monomer and / or by irradiating the monomer with ultraviolet rays of a specific illuminance to polymerize the monomer. .. Such ultraviolet irradiation can be arbitrarily set and carried out by those skilled in the art.
- a drying operation for removing the solvent which is a complicated operation, is not required, and the workability is excellent.
- ultraviolet rays refer to electromagnetic waves having a shorter wavelength than visible light and a longer wavelength than X-rays.
- the short wavelength end of visible light at the upper limit is 400 nm, and ultraviolet light can be defined as an electromagnetic wave having a wavelength lower than this.
- the lower limit of the wavelength of ultraviolet rays is about 10 nm, and it is understood that electromagnetic waves having a wavelength longer than this fall into the category of ultraviolet rays.
- the wavelength of the ultraviolet rays used in the present disclosure may be any wavelength, and an appropriate wavelength can be selected according to the intended purpose.
- any wavelength may be used as long as it can exert an initial effect on the monomer.
- it is of a wavelength that can be illuminated by the light source used in the examples or test examples.
- a light source of about 150 nm to 400 nm is used, preferably 300 nm to 400 nm.
- the preferred illuminance of ultraviolet light used in this disclosure depends on the starting material.
- the ultraviolet irradiation device is not particularly limited, and for example, a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a metal halide lamp, a black light lamp, a UV electrodeless lamp, a short arc lamp, an LED, etc. Can be mentioned.
- a polymerization initiator When polymerizing the monomer, it is preferable to use a polymerization initiator.
- the polymerization initiator include a thermal polymerization initiator, a photopolymerization initiator, a redox polymerization initiator, an ATRP (atomic transfer radical polymerization) initiator, an ICAR ATRP initiator, an ARGET ATRP initiator, and a RAFT (reversible addition-cleavage).
- ATRP atomic transfer radical polymerization
- ICAR ATRP initiator atomic transfer radical polymerization
- ARGET ATRP initiator an ARGET ATRP initiator
- RAFT reversible addition-cleavage
- Examples thereof include a chain transfer polymerization) agent, an NMP (nitroxide-mediated polymerization) agent, and a polymer polymerization initiator.
- These polymerization initiators may be used alone or in combination of two or more.
- a photopolymerization initiator is preferable from the viewpoint of not leaving a
- photopolymerization initiator examples include 2,4,6-trimethylbenzoyldiphenylphosphenyl oxide, 2,2'-bis (o-chlorophenyl) -4,4', 5,5'-tetraphenyl-1,1'.
- the amount of the photopolymerization initiator is usually preferably about 0.01 part by weight to about 20 parts by weight per 100 parts by weight of all the monomers.
- thermal polymerization initiator examples include azobisisobutyronitrile (AIBN), 2,2'-azobis (methyl isobutyrate), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2.
- Azo-based polymerization initiators such as'-azobis (2-methylbutyronitrile) and 1,1'-azobis (cyclohexane-1-carbonitrile), peroxides such as benzoyl peroxide, potassium persulfate, and ammonium persulfate. Examples thereof include a polymerization initiator, but the present disclosure is not limited to such examples. These polymerization initiators may be used alone or in combination of two or more.
- the amount of the thermal polymerization initiator is usually preferably about 0.01 part by weight to about 20 parts by weight per 100 parts by weight of all the monomers.
- the resulting composite material may contain air bubbles. Since such bubbles can be the starting point of fracture, it is predicted that the impact absorption capacity can be improved while the properties such as the extensibility of the composite material may be deteriorated.
- the bubbles contained in the composite material are not limited to those derived from the polymerization initiator, and the resin or the like contains bubbles, such as those obtained by adding a foaming agent and those obtained by removing the solvent. It may be a bubble obtained by a known method capable of this.
- redox polymerization initiators such as hydrogen peroxide and iron (II) salt, persulfate and sodium hydrogen sulfite, and ATRP using alkyl halides under a metal catalyst.
- RAFT reversible addition-cleavage chain transfer polymerization
- NMP nitrogen-mediated polymerization
- Polydimethylsiloxane unit-containing polymer azo polymerization initiator polyethylene glycol unit-containing polymer azo polymerization initiator, and other polymer polymerization initiators, but the present disclosure is not limited to these examples. .. These polymerization initiators may be used alone or in combination of two or more.
- a chain transfer agent When polymerizing the monomer, a chain transfer agent may be used to adjust the molecular weight. Chain transfer agents can usually be used by mixing with monomers. Examples of the chain transfer agent include 2- (dodecylthiocarbonothio oil thio) -2-methylpropionic acid, 2- (dodecylthiocarbonoti oil thio) propionate, and methyl 2- (dodecylthio carbonothio oil thio)-.
- the atmosphere for polymerizing the monomer is not particularly limited and may be the atmosphere or an inert gas such as nitrogen gas or argon gas.
- the temperature at which the monomer is polymerized is not particularly limited, and is usually preferably about 5 to 100 ° C.
- the time required to polymerize the monomer varies depending on the polymerization conditions and cannot be unconditionally determined. Therefore, it is arbitrary, but it is usually about 1 to 20 hours.
- the polymerization reaction can be arbitrarily terminated when the amount of the remaining monomer is 20% by mass or less.
- the amount of the remaining monomer can be measured by using, for example, gel permeation chromatography (GPC).
- a polymer matrix can be obtained by bulk polymerization of the monomers as described above.
- the monomer is polymerized in the absence of a cross-linking agent. In another embodiment, the monomer is polymerized in the presence of a cross-linking agent.
- the polymer matrix is thermally polymerized or photopolymerized. In another embodiment, the polymer matrix is thermally polymerized. In another embodiment, the polymer matrix is photopolymerized.
- Examples of the method for polymerizing the monomer include a massive polymerization method, a solution polymerization method, an emulsion polymerization method, a suspension polymerization method, and the like, but the present disclosure is not limited to these examples.
- a massive polymerization method and a solution polymerization method are preferable.
- the polymerization of the monomer can be carried out by a method such as a radical polymerization method, a living radical polymerization method, an anion polymerization method, a cationic polymerization method, an addition polymerization method, a polycondensation method, or a catalytic polymerization method.
- the monomer when the monomer is polymerized by a solution polymerization method, for example, the monomer can be polymerized by dissolving the monomer in a solvent and adding a polymerization initiator to the solution while stirring the obtained solution.
- the monomer can be polymerized by dissolving the initiator in a solvent and adding the monomer to the solution while stirring the obtained solution.
- the solvent is preferably an organic solvent that is compatible with the monomer.
- the homopolymers or copolymers contained in the conductive materials of the present disclosure use peroxide-based initiators (for example, benzoyl peroxide and azobisisobutyronitrile, and their analogs) as polymerization initiators. May be polymerized by.
- peroxide-based initiators for example, benzoyl peroxide and azobisisobutyronitrile, and their analogs
- the amount of the polymerization initiator is usually preferably about 0.01 part by weight to about 20 parts by weight per 100 parts by weight of all the monomers.
- electron beam polymerization is performed by irradiating the monomer with an electron beam.
- the monomer can be polymerized by irradiation with only an electron beam.
- the electron beam is irradiated in the presence of a photopolymerization initiator in one embodiment and in the absence of a photopolymerization initiator in another embodiment. Both embodiments are within the scope of the present disclosure.
- the polymerization reaction temperature and atmosphere when polymerizing the monomer are not particularly limited. Generally, the polymerization reaction temperature is about 50 ° C. to about 120 ° C.
- the atmosphere during the polymerization reaction is preferably an inert gas atmosphere such as nitrogen gas.
- the polymerization reaction time of the monomer varies depending on the polymerization reaction temperature and the like and cannot be unconditionally determined, but is usually about 3 to 20 hours.
- the polymer (or polymer matrix) contained in the conductive material of the present disclosure is required by mixing two or more specific monomers under appropriate polymerization conditions. It can be produced by polymerizing with an appropriate additive such as a polymerization initiator. Then, the conductive material of the present disclosure can be produced by mixing the conductive component and any other component with this polymer matrix and heating the polymer matrix.
- the polymer will be described in detail below with details such as individual components and specific production conditions.
- the present disclosure relates to a method of producing a homopolymer containing one monomer component or a copolymer containing two to three monomer components as a polymer matrix.
- the monomer component of the polymer matrix is of formula (1).
- R 1 is a hydrogen atom or a methyl group, and is a compound represented by.
- R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ..
- the polymerization of the monomer is carried out according to a polymerization method selected from the group consisting of a massive polymerization method, a solution polymerization method, an emulsion polymerization method, and a suspension polymerization method.
- a polymerization method selected from the group consisting of a massive polymerization method, a solution polymerization method, an emulsion polymerization method, and a suspension polymerization method.
- the monomers of the present disclosure can be polymerized by chain polymerization, step-growth polymerization, or living polymerization.
- the monomer component used in the present disclosure may be commercially available from a manufacturer exemplified in Examples or Test Examples, and is prepared according to a method well known to those skilled in the art. You may.
- the polymer matrix of the present disclosure is one step by exposure-polymerizing a monomer (including one or more kinds of monomers) in the presence of a polymerization initiator. Obtained at.
- the polymer matrix of the present disclosure can be produced by irradiating one type of (meth) acrylic monomer with ultraviolet rays in the presence of a polymerization initiator.
- a polymerization initiator include 2,4,6-trimethylbenzoyldiphenylphosphine oxide.
- This step is usually carried out at room temperature for about 2 hours, but is not limited to this, and may take 0.5 to 3 hours, 0.5 hours to 24 hours or more.
- the polymer matrix of the present disclosure obtained by polymerizing a monomer is dissolved in a solvent to produce a resin solution.
- a solvent examples include heptane, octane, undecane, limonene, 3-methoxy-3-methyl-1-butanol, octanol, and 2-ethyl-1-hexanol.
- the conductive material is prepared by mixing the resin solution obtained in (3-3) with a conductive component and, if necessary, a dispersant, and the obtained mixture is used. Obtained by heating.
- a person skilled in the art can produce a conductive material by using any method known in the art as described in the present specification and using other methods.
- the conductive material of the present disclosure is obtained by mixing one or more specific monomers and polymerizing them under appropriate polymerization conditions using appropriate additives such as a polymerization initiator as necessary. , Can be manufactured. The individual components and specific manufacturing conditions will be described in detail below.
- the essential conductive component in the present disclosure is a metal-based component (including a conductive whisker such as zinc oxide and potassium titanate, and a conductive metal oxide such as titanium oxide), preferably a metal component, and more.
- metal particles such as copper, gold, nickel, tin, aluminum, zinc, iron and silver.
- natural graphite such as scaly graphite, graphite such as artificial graphite, acetylene black, ketjen black, channel black, furnace black, lamp black, thermal black, etc. are used together with the metallic component.
- Carbon-based materials such as carbon black, graphite, carbon nanotubes, and fullerene; conductive fibers such as carbon fibers and metal fibers; carbon fluoride; organic conductive materials such as polyphenylene derivatives may be used.
- each of the essential conductive components may be used alone, or two or more of these conductive components may be used in combination, including at least one essential conductive component.
- the solid content of the conductive component in the total solid content of the polymer matrix and the conductive component cannot be unconditionally determined because it differs depending on the type of the conductive component and the like, but it is usually excellent in workability and moldability, and also. From the viewpoint of obtaining a conductive film having excellent flexibility and extensibility, it is preferably 1% by mass or more, and from the viewpoint of obtaining a conductive film having excellent workability and moldability and excellent flexibility and extensibility. It is preferably 100% by mass or less.
- Examples of carbon nanotubes include single-wall carbon nanotubes having a hollow cylindrical structure in which one sheet of graphite (graphene sheet) is rolled into a cylinder, and multi-walls having a structure in which a plurality of single-wall carbon nanotubes having different diameters are concentrically laminated.
- Examples thereof include carbon nanotubes, single-wall carbon nanotubes manufactured by the super-growth method, carbon nanocones having a conical and closed end of the single-wall carbon nanotubes, and carbon nanotubes containing fullerenes inside. Is not limited to such examples.
- Each of these carbon nanotubes may be used alone, or two or more types may be used in combination.
- multi-wall carbon nanotubes are preferable.
- the length of the carbon nanotubes is preferably 0.1 to 1000 ⁇ m, more preferably 1 to 500 ⁇ m, and further, from the viewpoint of obtaining a conductive film having excellent workability and moldability and excellent flexibility and extensibility. It is preferably 1 to 90 ⁇ m.
- the diameter of the carbon nanotubes is preferably 10 to 50 nm, more preferably 10 to 20 nm, from the viewpoint of obtaining a conductive film having excellent workability and moldability, as well as excellent flexibility and extensibility.
- the solid content of the carbon nanotubes in the total solid content of the polymer matrix and the carbon nanotubes is preferably 1% by mass from the viewpoint of obtaining a conductive film having excellent workability and moldability as well as excellent flexibility and extensibility.
- the above is more preferably 1.5% by mass or more, still more preferably 2% by mass or more, and is preferably 25 from the viewpoint of obtaining a conductive film having excellent workability and moldability and excellent flexibility and extensibility. It is mass% or less, more preferably 20 mass% or less, further preferably 15 mass% or less, and even more preferably 3.5 to 10 mass%.
- the conductive polymer of the present disclosure is used in, for example, sensors, wirings, electrodes, substrates, power generating elements, speakers, microphones, noise cancellers, transducers, artificial muscles, small pumps, medical instruments and the like used in actuators, industrial robots and the like. It can be suitably used as a conductive film that can be suitably used and as a raw material for the conductive film.
- the present disclosure relates to conductivity improving applications.
- the present disclosure provides a composition for improving the conductivity of a conductive polymer containing a metallic component, which contains an organic phosphorus compound.
- the organophosphorus compound comprises trivalent phosphorus.
- the organophosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
- the organophosphorus compounds are tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphino) ethane, and tricyclohexyl.
- tributylphosphine trioctylphosphine
- triphenylphosphine tri (o-tolyl) phosphine
- cyclohexyldiphenylphosphine 1,2-bis (diphenylphosphino) ethane
- tricyclohexyl 1,2-bis (diphenylphosphino) ethane
- the organophosphorus compound is triphenylphosphine.
- the metal-based component is a metal, a metal oxide, a metal carbide, a metal sulfide, or a combination thereof.
- the metal comprises silver, copper, gold, aluminum, zinc, tin, nickel, and / or iron.
- the metal is silver.
- the metal oxide is one or two oxides selected from the group consisting of alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide. The above combination.
- the metal carbide is one or more combinations of carbides selected from the group consisting of tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, and zirconium carbide. is there.
- the metal-based component is a particle having a particle diameter of 1 ⁇ m to 100 ⁇ m.
- the metallic component is preferably a particle having a particle diameter of 90 ⁇ m or less, 80 ⁇ m or less, 70 ⁇ m or less, 60 ⁇ m or less, 50 ⁇ m or less, 40 ⁇ m or less, 30 ⁇ m or less, 20 ⁇ m or less, 10 ⁇ m or less, 5 ⁇ m or less, and 0.
- the metal-based component is more preferably particles having a particle size of 1 ⁇ m to 50 ⁇ m, further preferably 1 ⁇ m to 10 ⁇ m, and even more preferably 1 ⁇ m to 10 ⁇ m.
- the shape of the particles is not particularly limited, and examples thereof include spherical, scaly, and needle-shaped shapes.
- the polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
- the polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, an epoxy polymer, or a styrene-butadiene polymer.
- the polymer matrix in the conductive polymer is a (meth) acrylic polymer.
- the polymer matrix in the conductive polymer is a homopolymer containing one monomer component or a copolymer containing two to three monomer components.
- the polymer matrix in the conductive polymer is a homopolymer.
- the monomer component of the polymer matrix is of formula (1).
- R 1 is a hydrogen atom or a methyl group
- R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-substituted compound.
- R 1 is a hydrogen atom. In another embodiment, R 1 is a methyl group.
- R 2 is a hydrogen atom, or a substituted or unsubstituted alkyl group.
- R 2 is a hydrogen atom, or a substituted or unsubstituted C 1-6 alkyl group.
- R 2 is ethyl
- the present disclosure provides sintering accelerators for metallic components, including organophosphorus compounds.
- the present disclosure provides sintering accelerators for metallic components, including triarylphosphine.
- sintering accelerator any embodiment described in the present specification or a combination thereof can be utilized, and any of the embodiments described in the section (Use for improving conductivity) in the present specification.
- One or a combination of a plurality of embodiments of the above can be applied.
- metallic components eg, silver particles
- organic molecules eg, triphenylphosphine
- the sintering accelerator of the present disclosure may be used for the above-mentioned firing, such as when manufacturing a molded product by powder metallurgy or manufacturing a sintered alloy.
- the present disclosure provides a conductive material comprising the polymer matrix of the present disclosure, a metal, and an organophosphorus compound.
- the heating temperature is lower.
- the mixture of silver microparticles and acrylic copolymer required heat treatment at 180 ° C., but the resin composition and silver particles were changed by adding a triphenylphosphine solution to the mixture of polymer matrix and metal. It is possible to perform heat treatment at a lower temperature than the conventional one without doing so.
- any embodiment described in the present specification or a combination thereof can be utilized, and any embodiment described in the section (use for improving conductivity) in the present specification. Can be applied as one or a combination of two or more.
- the organophosphorus compound comprises trivalent phosphorus.
- the organophosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
- the organophosphorus compounds are tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphino) ethane, and tricyclohexyl.
- phosphine or a combination of two or more types selected from the group consisting of phosphine.
- the organophosphorus compound is triphenylphosphine.
- the metal comprises silver, copper, gold, aluminum, zinc, tin, nickel, and / or iron.
- the metal is silver. I don't want to be bound by theory, because silver has excellent conductivity and resistance.
- the metal is a particle having a particle size of 1 ⁇ m to 100 ⁇ m.
- the polymer matrix is an acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
- the polymer matrix is an acrylic polymer, a urethane polymer, an olefin polymer, an epoxy polymer, or a styrene-butadiene polymer.
- the polymer matrix is a (meth) acrylic polymer or a styrene-butadiene polymer. In one embodiment, the polymer matrix is a (meth) acrylic polymer. In one embodiment, the polymer matrix is a styrene-butadiene polymer.
- the polymer matrix is a homopolymer containing one monomer component or a copolymer containing two to three monomer components.
- the polymer matrix is a homopolymer.
- the monomer component of the polymer matrix is of formula (1).
- R 1 is a hydrogen atom or a methyl group
- R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-substituted compound.
- R 1 is a hydrogen atom. In another embodiment, R 1 is a methyl group.
- R 2 is a hydrogen atom, or a substituted or unsubstituted alkyl group.
- R 2 is a hydrogen atom, or a substituted or unsubstituted C 1-6 alkyl group.
- R 2 is ethyl
- the conductive material further comprises a dispersant.
- the dispersant is 2- (2-butoxyethoxy) ethanol.
- the present disclosure provides a method for producing the conductive materials and sintering accelerators of the present disclosure.
- the present disclosure provides a method for producing a conductive material, which comprises a step of heating a mixture containing a polymer matrix, a metal and an organophosphorus compound to produce a conductive material.
- the method comprises heating a mixture of the polymer matrix with the metal and an organophosphorus compound to produce a conductive polymer containing the metal.
- any embodiment described in the present specification or a combination thereof can be utilized, and any embodiment described in the section (Use for improving conductivity) in the present specification. Can be applied as one or a combination of two or more.
- the heating temperature is 80 ° C. to 150 ° C., preferably 100 ° C. to 140 ° C.
- the heating time is 10 to 50 minutes.
- the method comprises adding a dispersant to the mixture prior to heating.
- Test examples are described below. The handling of organisms used in the following test examples complied with the standards set by the regulatory agency, if necessary. Specifically, as the reagents, the products described in Examples or Test Examples were used, but equivalent products of other manufacturers (Sigma-Aldrich, etc.) can be substituted.
- An acrylic resin solution was obtained by dissolving the obtained polymer (10.00 g) in toluene (90.00 g).
- Triphenylphosphine (5.00 g) was dissolved in tetrahydrofuran (5.00 g) to obtain a phosphine solution.
- the obtained conductive material precursor was applied as a release film to a release polyethylene terephthalate film (manufactured by Mitsui Chemicals Tohcello Co., Ltd., trade name Separator SP-PET PET-01-Bu) to form a coating film.
- a release polyethylene terephthalate film manufactured by Mitsui Chemicals Tohcello Co., Ltd., trade name Separator SP-PET PET-01-Bu
- the coating film was heated in an oven at 120 ° C. for 30 minutes to obtain a conductive film having a thickness of about 30 ⁇ m.
- the obtained conductive film was cut into a length of 0.5 cm and a width of 2.00 cm, and measured by a 4-terminal method using Loresta GP (manufactured by Mitsubishi Chemical Analytech Co., Ltd.).
- the conductive film obtained above was cut out to a length of 0.5 cm and a width of 2.00 cm, and before stretching with a digital multimeter [trade name PC773 manufactured by Sanwa Denki Keiki Co., Ltd.] in which the distance between electrodes was fixed at 1.00 cm.
- the resistance value ( ⁇ A) was measured.
- Test Example 2 A conductive film was prepared in the same manner as in Test Example 1 except that the amount of the triphenylphosphine solution added was changed as shown in Table 1, and the change in resistance value was measured in the same manner as in Test Example 1.
- ⁇ Test Example 4> A cyclohexyldiphenylphosphine solution was prepared in the same manner as in Test Example 1 except that cyclohexyldiphenylphosphine was used instead of triphenylphosphine.
- a conductive film was prepared in the same manner as in Test Example 1 except that this cyclohexyldiphenylphosphine solution was used instead of the triphenylphosphine solution, and the change in resistance value was measured in the same manner as in Test Example 1.
- Test Example 5 A conductive film was prepared in the same manner as in Test Example 1 except that the amount of the silver filler added was changed as shown in Table 2, and the change in resistance value was measured in the same manner as in Test Example 1.
- Test Example 8> A conductive film was prepared in the same manner as in Test Example 1 except that the temperature of the heat treatment was changed to 150 ° C., and the change in resistance value was measured in the same manner as in Test Example 1.
- a resin solution was obtained by dissolving polycycloolefin (40.00 g, manufactured by Zeon Corporation, trade name: Zeonoa) in toluene (60.00 g). Using this resin solution, a conductive film having the composition shown in Table 2 was prepared in the same manner as in each of the above test examples, and the change in resistance value was measured in the same manner as in Test Example 1.
- ⁇ Test Example 12> A conductive film was prepared in the same manner as in Test Example 11 except that the amount of the triphenylphosphine solution added was changed as shown in Table 2, and the change in resistance value was measured in the same manner as in Test Example 1.
- the frequency is high in the range of 5 ⁇ m to 10 ⁇ m and ⁇ 1 ⁇ m in the added system, and about 3 to 5 ⁇ m in the non-added system. Frequent frequency was observed in the range (data not shown).
- the conductivity improver of the present disclosure it is possible to provide an efficient conductive material, and it can be used in industries that require a conductive material.
- the sintering accelerator of the present disclosure can be used to lower the sintering temperature of metal-based components, and can be used in industries that require sintering of metal-based components.
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Abstract
Description
本開示は、導電性ポリマーの導電率を向上させるための組成物に関する。詳細には、有機リン化合物を含む導電率向上剤に関する。 The present disclosure relates to a composition for improving the conductivity of a conductive polymer. More specifically, the present invention relates to a conductivity improver containing an organic phosphorus compound.
導電材や導電体については、種々の改良がなされてきている。しかし、現在提供されている導電材は、特定の組合せの導電成分と基材とを含むものに限定されているのが現状である。 Various improvements have been made to conductive materials and conductors. However, at present, the conductive materials currently provided are limited to those containing a specific combination of conductive components and a base material.
本開示は、所望の組合せの導電成分と基材とを含む導電材を提供する。 The present disclosure provides a conductive material containing a desired combination of conductive components and a base material.
本開示は、例えば、以下を提供する。 The disclosure provides, for example:
(項1)有機リン化合物を含む、金属系成分を含む導電性ポリマーの導電率を向上させるための組成物。
(項2)前記有機リン化合物が、3価リンを含む、上記項に記載の組成物。
(項3)前記有機リン化合物が、アルキル、シクロアルキルまたはアリールで置換されたホスフィンである、上記項のいずれか一項に記載の組成物。
(項4)前記有機リン化合物が、トリブチルホスフィン、トリオクチルホスフィン、トリフェニルホスフィン、トリ(o-トリル)ホスフィン、シクロヘキシルジフェニルホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、およびトリシクロヘキシルホスフィンからなる群より選択されるホスフィンの1種または2種以上の組合せである、上記項のいずれか一項に記載の組成物。
(項4a)前記有機リン化合物がトリフェニルホスフィンである、上記項のいずれか一項に記載の組成物。
(項5)前記金属系成分が、金属、金属酸化物、金属炭化物、金属硫化物、またはこれらの組合せである、上記項のいずれか一項に記載の組成物。
(項6)前記金属が、銀、銅、金、アルミニウム、亜鉛、ニッケル、錫、および/または鉄を含む、上記項のいずれか一項に記載の組成物。
(項6a)前記金属が、銀である、上記項のいずれか一項に記載の組成物。
(項7)前記金属酸化物が、アルミナ、酸化スズ、酸化インジウム、酸化亜鉛、インジウム-スズ酸化物、およびアンチモン-スズ酸化物からなる群より選択される酸化物の一つまたは二つ以上の組合せである、上記項のいずれか一項に記載の組成物。
(項8)前記金属炭化物が、炭化タングステン、炭化チタン、炭化モリブデン、炭化タンタル、炭化ニオブ、炭化バナジウム、および炭化ジルコニウムからなる群より選択される炭化物の一つまたは二つ以上の組合せである、上記項のいずれか一項に記載の組成物。
(項9)前記金属系成分が、1μm~100μmの粒子径を有する粒子である、上記項のいずれか一項に記載の組成物。
(項10)前記導電性ポリマー中のポリマーマトリクスは、(メタ)アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、またはエポキシ系ポリマーである、上記項のいずれか一項に記載の組成物。
(項10a)前記導電性ポリマー中のポリマーマトリクスは、(メタ)アクリル系ポリマーである、上記項のいずれか一項に記載の組成物。
(項11)前記導電性ポリマー中のポリマーマトリクスは、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーである、上記項のいずれか一項に記載の組成物。
(項11a)前記導電性ポリマー中のポリマーマトリクスは、ホモポリマーである、上記項のいずれか一項に記載の組成物。
(項12)前記ポリマーマトリクスのモノマー成分が、式(1)
R1は、水素原子またはメチル基であり、
R2は、水素原子、置換もしくは非置換アルキル基、置換もしくは非置換シクロアルキル基、置換もしくは非置換非アリールヘテロシクロアルキル基、置換もしくは非置換アリール基、または置換もしくは非置換ヘテロアリール基である、
上記項のいずれか一項に記載の組成物。
(項12a)R1は、水素原子である、上記項のいずれか一項に記載の組成物。
(項12b)R2は、水素原子、または置換もしくは非置換アルキル基である、上記項のいずれか一項に記載の組成物。
(項12c)R2は、水素原子、または置換もしくは非置換C1~6アルキル基である、上記項のいずれか一項に記載の組成物。
(項12d)R2は、エチルである、上記項のいずれか一項に記載の組成物。
(項13)有機リン化合物を含む、金属系成分用の焼結促進剤。
(項14)上記項に記載の1つまたは複数の特徴を含む、上記項のいずれか一項に記載の焼結促進剤。
(項15)ポリマーマトリクスと、金属と、有機リン化合物とを含む、導電材。
(項16)前記有機リン化合物が、3価リンを含む、上記項のいずれか一項に記載の導電材。
(項17)前記有機リン化合物が、アルキル、シクロアルキルまたはアリールで置換されたホスフィンである、上記項のいずれか一項に記載の導電材。
(項17a)前記有機リン化合物が、トリブチルホスフィン、トリオクチルホスフィン、トリフェニルホスフィン、トリ(o-トリル)ホスフィン、シクロヘキシルジフェニルホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、およびトリシクロヘキシルホスフィンからなる群より選択される1種のホスフィンまたは2種以上の組合せである、上記項のいずれか一項に記載の導電材。
(項17b)前記有機リン化合物がトリフェニルホスフィンである、上記項のいずれか一項に記載の導電材。
(項18)前記金属が、銀、銅、金、アルミニウム、亜鉛、ニッケル、錫、および/または鉄を含む、上記項のいずれか一項に記載の導電材。
(項18a)前記金属が、銀である、上記項のいずれか一項に記載の導電材。
(項19)前記金属が、1μm~100μmの粒子径を有する粒子である、上記項のいずれか一項に記載の導電材。
(項20)前記ポリマーマトリクスは、アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、またはエポキシ系ポリマーである、上記項のいずれか一項に記載の導電材。
(項20a)前記ポリマーマトリクスは、(メタ)アクリル系ポリマーである、上記項のいずれか一項に記載の導電材。
(項21)前記ポリマーマトリクスは、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーである、上記項のいずれか一項に記載の導電材。
(項21a)前記ポリマーマトリクスは、ホモポリマーである、上記項のいずれか一項に記載の導電材。
(項22)前記ポリマーマトリクスのモノマー成分が、式(1)
R1は、水素原子またはメチル基であり、
R2は、水素原子、置換もしくは非置換アルキル基、置換もしくは非置換シクロアルキル基、置換もしくは非置換非アリールヘテロシクロアルキル基、置換もしくは非置換アリール基、または置換もしくは非置換ヘテロアリール基である、
上記項のいずれか一項に記載の導電材。
(項22a)R1は、水素原子である、上記項のいずれか一項に記載の導電材。
(項22b)R2は、水素原子、または置換もしくは非置換アルキル基である、上記項のいずれか一項に記載の導電材。
(項22c)R2は、水素原子、または置換もしくは非置換C1~6アルキル基である、上記項のいずれか一項に記載の導電材。
(項22d)R2は、エチルである、上記項のいずれか一項に記載の導電材。
(項23)前記導電材が、分散剤をさらに含む、上記項のいずれか一項に記載の導電材。
(項24)前記分散剤は、2-(2-ブトキシエトキシ)エタノールである、上記項のいずれか一項に記載の導電材。
(項25)上記項に記載の1つまたは複数の特徴を含む、上記項のいずれか一項に記載の導電材。
(項26)導電材を製造する方法であって、該方法は、
ポリマーマトリクスと金属と有機リン化合物とを含む混合物を加熱して導電材を生成する工程を包含する、
方法。
(項26a)金属を含む導電性ポリマーの導電率を向上させる方法であって、該方法は、ポリマーマトリクスと該金属と有機リン化合物とを含む混合物を加熱して、前記金属を含む導電性ポリマーを生成する工程を包含する、
方法。
(項27)前記加熱の温度が80℃~150℃である、上記項のいずれか一項に記載の方法。
(項28)前記加熱の温度が100℃~140℃である、上記項のいずれか一項に記載の方法。
(項29)前記加熱の時間が10分~50分である、上記項のいずれか一項に記載の方法。
(項30)加熱する前に、前記混合物に分散剤を添加する工程を含む、上記項のいずれか一項に記載の方法。
(項31)上記項に記載の1つまたは複数の特徴を含む、上記項のいずれか一項に記載の方法。
(Item 1) A composition for improving the conductivity of a conductive polymer containing a metallic component, which contains an organic phosphorus compound.
(Item 2) The composition according to the above item, wherein the organic phosphorus compound contains trivalent phosphorus.
(Item 3) The composition according to any one of the above items, wherein the organic phosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
(Item 4) The organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine. The composition according to any one of the above items, which is one kind or a combination of two or more kinds of phosphine selected from the above group.
(Item 4a) The composition according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
(Item 5) The composition according to any one of the above items, wherein the metal-based component is a metal, a metal oxide, a metal carbide, a metal sulfide, or a combination thereof.
(Item 6) The composition according to any one of the above items, wherein the metal contains silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
(Item 6a) The composition according to any one of the above items, wherein the metal is silver.
(Item 7) The metal oxide is one or more of oxides selected from the group consisting of alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide. The composition according to any one of the above items, which is a combination.
(Item 8) The metal carbide is one or a combination of two or more carbides selected from the group consisting of tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, and zirconium carbide. The composition according to any one of the above items.
(Item 9) The composition according to any one of the above items, wherein the metallic component is particles having a particle size of 1 μm to 100 μm.
(Item 10) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
(Item 10a) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a (meth) acrylic polymer.
(Item 11) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a homopolymer containing one kind of monomer component or a copolymer containing two or three kinds of monomer components.
(Item 11a) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a homopolymer.
(Item 12) The monomer component of the polymer matrix is the formula (1).
R 1 is a hydrogen atom or a methyl group and
R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ,
The composition according to any one of the above items.
(Item 12a) The composition according to any one of the above items, wherein R 1 is a hydrogen atom.
(Item 12b) The composition according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted alkyl group.
(Item 12c) The composition according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted C 1 to 6 alkyl group.
(Section 12d) R 2 is ethyl, A composition according to any one of the above items.
(Item 13) A sintering accelerator for metallic components containing an organic phosphorus compound.
(Item 14) The sintering accelerator according to any one of the above items, which comprises one or more of the characteristics described in the above item.
(Item 15) A conductive material containing a polymer matrix, a metal, and an organic phosphorus compound.
(Item 16) The conductive material according to any one of the above items, wherein the organic phosphorus compound contains trivalent phosphorus.
(Item 17) The conductive material according to any one of the above items, wherein the organic phosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
(Item 17a) The organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine. The conductive material according to any one of the above items, which is one kind of phosphine or a combination of two or more kinds selected from the above group.
(Item 17b) The conductive material according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
(Item 18) The conductive material according to any one of the above items, wherein the metal contains silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
(Item 18a) The conductive material according to any one of the above items, wherein the metal is silver.
Item 19. The conductive material according to any one of the above items, wherein the metal is particles having a particle size of 1 μm to 100 μm.
(Item 20) The conductive material according to any one of the above items, wherein the polymer matrix is an acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
(Item 20a) The conductive material according to any one of the above items, wherein the polymer matrix is a (meth) acrylic polymer.
(Item 21) The conductive material according to any one of the above items, wherein the polymer matrix is a homopolymer containing one kind of monomer component or a copolymer containing two or three kinds of monomer components.
(Item 21a) The conductive material according to any one of the above items, wherein the polymer matrix is a homopolymer.
(Item 22) The monomer component of the polymer matrix is the formula (1).
R 1 is a hydrogen atom or a methyl group and
R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ,
The conductive material according to any one of the above items.
(Item 22a) The conductive material according to any one of the above items, wherein R 1 is a hydrogen atom.
(Item 22b) The conductive material according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted alkyl group.
(Item 22c) The conductive material according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted C 1 to 6 alkyl group.
(Item 22d) The conductive material according to any one of the above items, wherein R 2 is ethyl.
(Item 23) The conductive material according to any one of the above items, wherein the conductive material further contains a dispersant.
(Item 24) The conductive material according to any one of the above items, wherein the dispersant is 2- (2-butoxyethoxy) ethanol.
(Item 25) The conductive material according to any one of the above items, which comprises one or more features according to the above item.
(Item 26) A method for producing a conductive material, wherein the method is
Including the step of heating a mixture containing a polymer matrix, a metal and an organophosphorus compound to form a conductive material.
Method.
(Item 26a) A method for improving the conductivity of a conductive polymer containing a metal, wherein the method heats a polymer matrix and a mixture containing the metal and an organic phosphorus compound to heat the conductive polymer containing the metal. Including the process of producing
Method.
(Item 27) The method according to any one of the above items, wherein the heating temperature is 80 ° C. to 150 ° C.
(Item 28) The method according to any one of the above items, wherein the heating temperature is 100 ° C. to 140 ° C.
(Item 29) The method according to any one of the above items, wherein the heating time is 10 to 50 minutes.
(Item 30) The method according to any one of the above items, which comprises a step of adding a dispersant to the mixture before heating.
(Item 31) The method according to any one of the above items, which comprises one or more of the features described in the above item.
本開示はまた、例えば、以下を提供する。 The disclosure also provides, for example:
(項A1)有機リン化合物を含む、金属系成分を含む導電性ポリマーの導電率を向上させるための組成物。
(項A2)前記有機リン化合物が、3価リンを含む、先行する項に記載の組成物。
(項A3)前記有機リン化合物が、アルキル、シクロアルキルまたはアリールで置換されたホスフィンである、先行する項のいずれか一項に記載の組成物。
(項A4a)前記有機リン化合物が、トリブチルホスフィン、トリオクチルホスフィン、トリフェニルホスフィン、トリ(o-トリル)ホスフィン、シクロヘキシルジフェニルホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、およびトリシクロヘキシルホスフィンからなる群より選択されるホスフィンの1種または2種以上の組合せである、先行する項のいずれか一項に記載の組成物。
(項A4b)前記有機リン化合物がトリフェニルホスフィンである、上記項のいずれか一項に記載の組成物。
(項A5)前記金属系成分が、金属、金属酸化物、金属炭化物、金属硫化物、またはこれらの組合せである、先行する項のいずれか一項に記載の組成物。
(項A6a)前記金属が、銀、銅、金、アルミニウム、亜鉛、ニッケル、錫、および/または鉄を含む、先行する項のいずれか一項に記載の組成物。
(項A6b)前記金属が、銀である、上記項のいずれか一項に記載の組成物。
(項A7)前記金属酸化物が、アルミナ、酸化スズ、酸化インジウム、酸化亜鉛、インジウム-スズ酸化物、およびアンチモン-スズ酸化物からなる群より選択される酸化物の一つまたは二つ以上の組合せである、先行する項のいずれか一項に記載の組成物。
(項A8)前記金属炭化物が、炭化タングステン、炭化チタン、炭化モリブデン、炭化タンタル、炭化ニオブ、炭化バナジウム、および炭化ジルコニウムからなる群より選択される炭化物の一つまたは二つ以上の組合せである、先行する項のいずれか一項に記載の組成物。
(項A9)前記金属系成分が、1μm~100μmの粒子径を有する粒子である、先行する項のいずれか一項に記載の組成物。
(項A10a)前記導電性ポリマー中のポリマーマトリクスは、(メタ)アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、エポキシ系ポリマー、またはスチレン・ブタジエン系ポリマーである、先行する項のいずれか一項に記載の組成物。
(項A10b)前記導電性ポリマー中のポリマーマトリクスは、(メタ)アクリル系ポリマーである、上記項のいずれか一項に記載の組成物。
(項A11a)前記導電性ポリマー中のポリマーマトリクスは、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーである、先行する項のいずれか一項に記載の組成物。
(項A11b)前記導電性ポリマー中のポリマーマトリクスは、ホモポリマーである、上記項のいずれか一項に記載の組成物。
(項A12a)前記ポリマーマトリクスのモノマー成分が、式(1)
R1は、水素原子またはメチル基であり、
R2は、水素原子、置換もしくは非置換アルキル基、置換もしくは非置換シクロアルキル基、置換もしくは非置換非アリールヘテロシクロアルキル基、置換もしくは非置換アリール基、または置換もしくは非置換ヘテロアリール基である、
先行する項のいずれか一項に記載の組成物。
(項A12b)R1は、水素原子である、上記項のいずれか一項に記載の組成物。
(項A12c)R2は、水素原子、または置換もしくは非置換アルキル基である、上記項のいずれか一項に記載の組成物。
(項A12d)R2は、水素原子、または置換もしくは非置換C1~6アルキル基である、上記項のいずれか一項に記載の組成物。
(項A12e)R2は、エチルである、上記項のいずれか一項に記載の組成物。
(項A13)有機リン化合物を含む、金属系成分用の焼結促進剤。
(項A14)先行する項に記載の1つまたは複数の特徴を含む、先行する項のいずれか一項に記載の焼結促進剤。
(項A15)ポリマーマトリクスと、金属と、有機リン化合物とを含む、導電材。
(項A16)前記有機リン化合物が、3価リンを含む、先行する項のいずれか一項に記載の導電材。
(項A17a)前記有機リン化合物が、アルキル、シクロアルキルまたはアリールで置換されたホスフィンである、先行する項のいずれか一項に記載の導電材。
(項A17b)前記有機リン化合物が、トリブチルホスフィン、トリオクチルホスフィン、トリフェニルホスフィン、トリ(o-トリル)ホスフィン、シクロヘキシルジフェニルホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、およびトリシクロヘキシルホスフィンからなる群より選択される1種のホスフィンまたは2種以上の組合せである、上記項のいずれか一項に記載の導電材。
(項A17c)前記有機リン化合物がトリフェニルホスフィンである、上記項のいずれか一項に記載の導電材。
(項A18)前記金属が、銀、銅、金、アルミニウム、亜鉛、ニッケル、錫、および/または鉄を含む、先行する項のいずれか一項に記載の導電材。
(項A18a)前記金属が、銀である、上記項のいずれか一項に記載の導電材。
(項A19)前記金属が、1μm~100μmの粒子径を有する粒子である、先行する項のいずれか一項に記載の導電材。
(項A20a)前記ポリマーマトリクスは、アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、エポキシ系ポリマー、またはスチレン・ブタジエン系ポリマーである、先行する項のいずれか一項に記載の導電材。
(項A20b)前記ポリマーマトリクスは、(メタ)アクリル系ポリマーである、上記項のいずれか一項に記載の導電材。
(項A21a)前記ポリマーマトリクスは、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーである、先行する項のいずれか一項に記載の導電材。
(項A21b)前記ポリマーマトリクスは、ホモポリマーである、上記項のいずれか一項に記載の導電材。
(項A22a)前記ポリマーマトリクスのモノマー成分が、式(1)
R1は、水素原子またはメチル基であり、
R2は、水素原子、置換もしくは非置換アルキル基、置換もしくは非置換シクロアルキル基、置換もしくは非置換非アリールヘテロシクロアルキル基、置換もしくは非置換アリール基、または置換もしくは非置換ヘテロアリール基である、
先行する項のいずれか一項に記載の導電材。
(項A22b)R1は、水素原子である、上記項のいずれか一項に記載の導電材。
(項A22c)R2は、水素原子、または置換もしくは非置換アルキル基である、上記項のいずれか一項に記載の導電材。
(項A22d)R2は、水素原子、または置換もしくは非置換C1~6アルキル基である、上記項のいずれか一項に記載の導電材。
(項A22e)R2は、エチルである、上記項のいずれか一項に記載の導電材。
(項A23)前記導電材が、分散剤をさらに含む、先行する項のいずれか一項に記載の導電材。
(項A24)前記分散剤は、2-(2-ブトキシエトキシ)エタノールである、先行する項のいずれか一項に記載の導電材。
(項A25)先行する項に記載の1つまたは複数の特徴を含む、先行する項のいずれか一項に記載の導電材。
(項A26a)導電材を製造する方法であって、該方法は、
ポリマーマトリクスと金属と有機リン化合物とを含む混合物を加熱して導電材を生成する工程を包含する、
方法。
(項A26b)金属を含む導電性ポリマーの導電率を向上させる方法であって、該方法は、ポリマーマトリクスと該金属と有機リン化合物とを含む混合物を加熱して、前記金属を含む導電性ポリマーを生成する工程を包含する、
方法。
(項A27)前記加熱の温度が80℃~150℃である、先行する項のいずれか一項に記載の方法。
(項A28)前記加熱の温度が100℃~140℃である、先行する項のいずれか一項に記載の方法。
(項A29)前記加熱の時間が10分~50分である、先行する項のいずれか一項に記載の方法。
(項A30)加熱する前に、前記混合物に分散剤を添加する工程を含む、先行する項のいずれか一項に記載の方法。
(項A31)先行する項に記載の1つまたは複数の特徴を含む、先行する項のいずれか一項に記載の方法。
(Item A1) A composition for improving the conductivity of a conductive polymer containing a metallic component, which contains an organic phosphorus compound.
(Item A2) The composition according to the preceding item, wherein the organic phosphorus compound contains trivalent phosphorus.
(Item A3) The composition according to any one of the preceding items, wherein the organic phosphorus compound is phosphine substituted with an alkyl, cycloalkyl or aryl.
(Item A4a) The organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine. The composition according to any one of the preceding paragraphs, which is one or a combination of two or more of phosphines selected from the group.
(Item A4b) The composition according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
(Item A5) The composition according to any one of the preceding items, wherein the metal-based component is a metal, a metal oxide, a metal carbide, a metal sulfide, or a combination thereof.
(Item A6a) The composition according to any one of the preceding items, wherein the metal comprises silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
(Item A6b) The composition according to any one of the above items, wherein the metal is silver.
(Item A7) The metal oxide is one or more of oxides selected from the group consisting of alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide. The composition according to any one of the preceding paragraphs, which is a combination.
(Item A8) The metal carbide is one or a combination of two or more carbides selected from the group consisting of tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, and zirconium carbide. The composition according to any one of the preceding paragraphs.
(Item A9) The composition according to any one of the preceding items, wherein the metallic component is particles having a particle size of 1 μm to 100 μm.
(Item A10a) The polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, an epoxy polymer, or a styrene-butadiene polymer, any one of the preceding items. The composition according to.
(Item A10b) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a (meth) acrylic polymer.
(Item A11a) The composition according to any one of the preceding items, wherein the polymer matrix in the conductive polymer is a homopolymer containing one monomer component or a copolymer containing two or three monomer components. ..
(Item A11b) The composition according to any one of the above items, wherein the polymer matrix in the conductive polymer is a homopolymer.
(Item A12a) The monomer component of the polymer matrix is the formula (1).
R 1 is a hydrogen atom or a methyl group and
R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ,
The composition according to any one of the preceding paragraphs.
(Item A12b) The composition according to any one of the above items, wherein R 1 is a hydrogen atom.
(Item A12c) The composition according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted alkyl group.
(Item A12d) The composition according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted C 1 to 6 alkyl group.
(Section A12E) R 2 is ethyl, A composition according to any one of the above items.
(Item A13) A sintering accelerator for metallic components containing an organic phosphorus compound.
(Item A14) The sintering accelerator according to any one of the preceding items, which comprises one or more of the characteristics described in the preceding item.
(Item A15) A conductive material containing a polymer matrix, a metal, and an organic phosphorus compound.
(Item A16) The conductive material according to any one of the preceding items, wherein the organic phosphorus compound contains trivalent phosphorus.
(Item A17a) The conductive material according to any one of the preceding items, wherein the organic phosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
(Item A17b) The organophosphorus compound is derived from tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine. The conductive material according to any one of the above items, which is one kind of phosphine or a combination of two or more kinds selected from the above group.
(Item A17c) The conductive material according to any one of the above items, wherein the organic phosphorus compound is triphenylphosphine.
(Item A18) The conductive material according to any one of the preceding items, wherein the metal contains silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
(Item A18a) The conductive material according to any one of the above items, wherein the metal is silver.
(Item A19) The conductive material according to any one of the preceding items, wherein the metal is particles having a particle size of 1 μm to 100 μm.
(Item A20a) The conductive material according to any one of the preceding items, wherein the polymer matrix is an acrylic polymer, a urethane polymer, an olefin polymer, an epoxy polymer, or a styrene-butadiene polymer.
(Item A20b) The conductive material according to any one of the above items, wherein the polymer matrix is a (meth) acrylic polymer.
(Item A21a) The conductive material according to any one of the preceding items, wherein the polymer matrix is a homopolymer containing one kind of monomer component or a copolymer containing two or three kinds of monomer components.
(Item A21b) The conductive material according to any one of the above items, wherein the polymer matrix is a homopolymer.
(Item A22a) The monomer component of the polymer matrix is the formula (1).
R 1 is a hydrogen atom or a methyl group and
R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ,
The conductive material according to any one of the preceding items.
(Item A22b) The conductive material according to any one of the above items, wherein R 1 is a hydrogen atom.
(Item A22c) The conductive material according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted alkyl group.
(Item A22d) The conductive material according to any one of the above items, wherein R 2 is a hydrogen atom or a substituted or unsubstituted C 1 to 6 alkyl group.
(Item A22e) The conductive material according to any one of the above items, wherein R 2 is ethyl.
(Item A23) The conductive material according to any one of the preceding items, wherein the conductive material further contains a dispersant.
(Item A24) The conductive material according to any one of the preceding items, wherein the dispersant is 2- (2-butoxyethoxy) ethanol.
(Item A25) The conductive material according to any one of the preceding items, which comprises one or more of the features described in the preceding item.
(Item A26a) A method for producing a conductive material, wherein the method is
Including the step of heating a mixture containing a polymer matrix, a metal and an organophosphorus compound to form a conductive material.
Method.
(Item A26b) A method for improving the conductivity of a conductive polymer containing a metal, wherein the method heats a polymer matrix and a mixture containing the metal and an organic phosphorus compound to heat the conductive polymer containing the metal. Including the process of producing
Method.
(Item A27) The method according to any one of the preceding items, wherein the heating temperature is 80 ° C. to 150 ° C.
(Item A28) The method according to any one of the preceding items, wherein the heating temperature is 100 ° C. to 140 ° C.
(Item A29) The method according to any one of the preceding items, wherein the heating time is 10 to 50 minutes.
(Item A30) The method according to any one of the preceding items, which comprises a step of adding a dispersant to the mixture before heating.
(Item A31) The method according to any one of the preceding items, which comprises one or more of the features described in the preceding item.
本開示において、上記1または複数の特徴は、明示された組み合わせに加え、さらに組み合わせて提供されうることが意図される。本開示のなおさらなる実施形態および利点は、必要に応じて以下の詳細な説明を読んで理解すれば、当業者に認識される。 In the present disclosure, it is intended that the above one or more features may be provided in a further combination in addition to the specified combinations. Further embodiments and advantages of the present disclosure will be appreciated by those skilled in the art upon reading and understanding the following detailed description as necessary.
本開示により、導電性向上剤が提供され、これらを用いることで、導電性を向上させることができる技術を提供することができる。 According to the present disclosure, conductivity improvers are provided, and by using these, it is possible to provide a technique capable of improving the conductivity.
以下、本開示を最良の形態を示しながら説明する。本明細書の全体にわたり、単数形の表現は、特に言及しない限り、その複数形の概念をも含むことが理解されるべきである。従って、単数形の冠詞(例えば、英語の場合は「a」、「an」、「the」など)は、特に言及しない限り、その複数形の概念をも含むことが理解されるべきである。また、本明細書において使用される用語は、特に言及しない限り、当該分野で通常用いられる意味で用いられることが理解されるべきである。したがって、他に定義されない限り、本明細書中で使用されるすべての専門用語および科学技術用語は、本開示の属する分野の当業者によって一般的に理解されるのと同じ意味を有する。矛盾する場合、本明細書(定義を含めて)が優先する。 Hereinafter, the present disclosure will be described while showing the best form. Throughout the specification, it should be understood that the singular representation also includes its plural concept, unless otherwise stated. Therefore, it should be understood that singular articles (eg, "a", "an", "the", etc. in English) also include the concept of their plural, unless otherwise noted. It should also be understood that the terms used herein are used in the meaning commonly used in the art unless otherwise noted. Thus, unless otherwise defined, all terminology and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this disclosure belongs. In case of conflict, this specification (including definitions) takes precedence.
以下に本明細書において特に使用される用語の定義および/または基本的技術内容を適宜説明する。 The definitions of terms and / or basic technical contents particularly used in this specification will be described below as appropriate.
(用語の定義)
本明細書において、「導電性」とは、当該分野における通常の意味で使用され、電気を通す性質を意味し、その物性量を「導電率」といい、ある対象(導体ともよばれる)についての抵抗率(比抵抗、樹脂分野では体積抵抗率ともよばれる)の逆数として定義される。本明細書では、導電率(または抵抗率)は、以下のようにして測定する。具体的には、特に断らない限り、測定対象(例えば、フィルム等)を縦0.5cm×横2.00cm×厚さ0.2cmに切り出して、4端子測定法(例えば、ロレスタGP〔三菱化学アナリテック社製〕を用いることができるが、これに限定されない。)により測定された値を採用する。
(Definition of terms)
In the present specification, "conductivity" is used in the usual sense in the art and means the property of conducting electricity, and the amount of physical properties thereof is called "conductivity", and is used for a certain object (also called a conductor). It is defined as the reciprocal of resistivity (specific resistivity, also called volume resistivity in the resin field). In the present specification, the conductivity (or resistivity) is measured as follows. Specifically, unless otherwise specified, a measurement target (for example, a film) is cut out into a length of 0.5 cm, a width of 2.00 cm, and a thickness of 0.2 cm, and a four-terminal measurement method (for example, Loresta GP [Mitsubishi Chemical]. Analytech] can be used, but the value measured by is not limited to this).
本明細書において、「導電材」とは、導電性を有する任意の材料を指す。本明細書では、導電材は、1.0×10-1Ω・cm以下、通常、1.0×10-2Ω・cm以下、好ましくは1.0×10-3Ω・cm以下の抵抗率を有するものを対象とするが、これに限定されない。導電材は、導電性を付与する導電成分を含む。代表的には、導電材は、通常基材と導電成分とを含んで構成される。 As used herein, the term "conductive material" refers to any material having conductivity. In the present specification, the conductive material has a resistance of 1.0 × 10 -1 Ω · cm or less, usually 1.0 × 10 −2 Ω · cm or less, preferably 1.0 × 10 -3 Ω · cm or less. It is intended for those with a rate, but is not limited to this. The conductive material contains a conductive component that imparts conductivity. Typically, the conductive material is usually composed of a base material and a conductive component.
本明細書において「ホスフィン」は、R3Pにより表される3価リン化合物であり、ここで各Rは独立して、水素、または置換されていてもよい、任意のアルキル、シクロアルキル、アリール、非アリールヘテロシクロアルキル、もしくはヘテロアリールなどである。 "Phosphine" as used herein is a trivalent phosphorus compound represented by R 3 P, wherein each R is independently hydrogen or optionally substituted, any alkyl, cycloalkyl, aryl , Non-aryl heterocycloalkyl, heteroaryl and the like.
本明細書において「有機リン化合物」とは、当該分野で通常の意味で用いられ、リンを含む有機化合物の総称であり、リン原子が炭素原子と直接結合しているものと,リン酸エステルとして結合しているものとがあり、炭素-リン結合を含む有機化合物が一般に用いられる。有機リン化合物としては、代表的に、3価リンを含むものが用いられ、アルキル、シクロアルキルまたはアリールで置換されたホスフィン等を挙げることができるがこれらに限定されず、例えば、トリブチルホスフィン、トリオクチルホスフィン、トリフェニルホスフィン、トリ(o-トリル)ホスフィン、シクロヘキシルジフェニルホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、およびトリシクロヘキシルホスフィンからなる群より選択されるホスフィンの1種または2種以上の組合せ、特にトリホスフィンなどを用いることができる。 As used herein, the term "organophosphorus compound" is used in the usual sense in the art and is a general term for organic compounds containing phosphorus, such as those in which a phosphorus atom is directly bonded to a carbon atom and a phosphoric acid ester. Some are bonded, and organic compounds containing a carbon-phosphorus bond are generally used. As the organic phosphorus compound, a compound containing trivalent phosphorus is typically used, and examples thereof include, but are not limited to, phosphine substituted with alkyl, cycloalkyl or aryl, and examples thereof include tributylphosphine and tri. One or more phosphines selected from the group consisting of octylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphine) ethane, and tricyclohexylphosphine. Combinations of, especially triphosphine and the like can be used.
本明細書において「導電率を向上」とは、本開示の成分を導電成分または導電材に加えたときに、加える前に比較して導電率が有意に増加していることをいい、例えば、導電率を少なくとも、約1%、約2%、約3%、約4%、約5%、約6%、約7%、約8%、約9%、約10%、約15%、約20%、約25%、約30%、約35%、約40%、約45%、約50%、約55%、約60%、約65%、約70%、約75%、約80%、約85%、約90%、約95%、約99%向上させることをいい、体積抵抗率の低下によっても表現することができる。例えば、比較対象と比べて、体積抵抗率が、約1%、約2%、約3%、約4%、約5%、約6%、約7%、約8%、約9%、約10%、約15%、約20%、約25%、約30%、約35%、約40%、約45%、約50%、約55%、約60%、約65%、約70%、約75%、約80%、約85%、約90%、約95%、約99%低下させることをいう。 As used herein, "improving conductivity" means that when a component of the present disclosure is added to a conductive component or a conductive material, the conductivity is significantly increased as compared with that before the addition, for example. Conductivity at least about 1%, about 2%, about 3%, about 4%, about 5%, about 6%, about 7%, about 8%, about 9%, about 10%, about 15%, about 20%, about 25%, about 30%, about 35%, about 40%, about 45%, about 50%, about 55%, about 60%, about 65%, about 70%, about 75%, about 80% , About 85%, about 90%, about 95%, about 99% improvement, which can also be expressed by a decrease in volume resistivity. For example, the volume resistivity is about 1%, about 2%, about 3%, about 4%, about 5%, about 6%, about 7%, about 8%, about 9%, and about, as compared with the comparison target. 10%, about 15%, about 20%, about 25%, about 30%, about 35%, about 40%, about 45%, about 50%, about 55%, about 60%, about 65%, about 70% , About 75%, about 80%, about 85%, about 90%, about 95%, about 99% reduction.
本明細書において「焼結温度を低下」とは、本開示の成分を導電成分または導電材に加えたときに、加えていない場合と比較して低い温度で加熱した場合でも同じまたはそれより小さい体積抵抗率を達成できることをいう。例えば、焼結温度を少なくとも、約1%、約2%、約3%、約4%、約5%、約6%、約7%、約8%、約9%、約10%、約15%、約20%、約25%、約30%、約35%、約40%、約45%、約50%、約55%、約60%、約65%、約70%、約75%、約80%、約85%、約90%、約95%、約99%低下させることをいう。 As used herein, the term "lowering the sintering temperature" means the same or smaller when the components of the present disclosure are added to the conductive component or the conductive material, even when heated at a lower temperature than when not added. It means that the volume resistivity can be achieved. For example, the sintering temperature is at least about 1%, about 2%, about 3%, about 4%, about 5%, about 6%, about 7%, about 8%, about 9%, about 10%, about 15. %, About 20%, About 25%, About 30%, About 35%, About 40%, About 45%, About 50%, About 55%, About 60%, About 65%, About 70%, About 75%, It means to reduce by about 80%, about 85%, about 90%, about 95%, and about 99%.
本明細書において「基材」とは、「マトリクス」とも称し、導電材の構造の基礎的な部分を指す。基材としては、各種ポリマーを使用することができる。基材がポリマーである場合、基材を「ポリマーマトリクス」と呼ぶ場合がある。ポリマーマトリクスは、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーであってもよく、(メタ)アクリル系ポリマー等を用いることができる。 In the present specification, the "base material" is also referred to as a "matrix" and refers to a basic part of the structure of a conductive material. Various polymers can be used as the base material. When the base material is a polymer, the base material may be referred to as a "polymer matrix". The polymer matrix may be a homopolymer containing one kind of monomer component or a copolymer containing two or three kinds of monomer components, and a (meth) acrylic polymer or the like can be used.
例えば、ポリマーマトリクスのモノマー成分が、式(1)
本明細書において「金属系成分」とは、金属原子をその構成要素として何らかの形式で含む成分であり、金属等の金属成分の他、金属に由来する成分(例えば、金属酸化物、金属炭化物、金属硫化物等)あるいはこれらの組合せを包含する概念である。 In the present specification, the "metal-based component" is a component containing a metal atom as a component thereof in some form, and in addition to a metal component such as a metal, a component derived from a metal (for example, a metal oxide, a metal carbide, etc.) It is a concept that includes metal sulfide, etc.) or a combination thereof.
本明細書において「金属成分」とは、金属または合金を含む。金属としては、銀、銅、金、アルミニウム、亜鉛、ニッケル、錫、および/または鉄が例示され得る。 In the present specification, the "metal component" includes a metal or an alloy. Examples of the metal may be silver, copper, gold, aluminum, zinc, nickel, tin, and / or iron.
金属酸化物としては、例えば、アルミナ、酸化スズ、酸化インジウム、酸化亜鉛、インジウム-スズ酸化物、およびアンチモン-スズ酸化物等を挙げることができる。 Examples of the metal oxide include alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide.
金属炭化物としては、炭化タングステン、炭化チタン、炭化モリブデン、炭化タンタル、炭化ニオブ、炭化バナジウム、および炭化ジルコニウム等を挙げることができる。 Examples of the metal carbide include tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, zirconium carbide and the like.
本明細書において、金属系成分の「粒径」または「粒子径」は、交換可能に使用され、平均粒子径d50を意味し、市販のレーザ回折式粒子径分布測定装置等により測定することができる。粒子径は、球状ではない形状の場合にも適用され、球状以外の場合は、球状に換算した場合の粒子径をいう。球状以外の形状としては、鱗片状、針状等の形状のいずれの形状であってもよい。 In the present specification, the "particle size" or "particle size" of the metal-based component is used interchangeably, means an average particle size d50, and can be measured by a commercially available laser diffraction type particle size distribution measuring device or the like. it can. The particle size is also applied to the case of a shape that is not spherical, and if it is other than spherical, it means the particle size when converted to spherical. The shape other than the spherical shape may be any shape such as a reptile shape or a needle shape.
本明細書において、「導電性ポリマー」とは、ポリマーのうち、導電性を有するものの他、他の成分と混合したときに全体が導電性を有するものを含み、好ましくは、抵抗率が1.0×10-3Ω・cm以下のものをいう。導電性ポリマーの代表的な例としては、ポリマーマトリクスと、金属系成分との混合物が挙げられる。導電性ポリマーは、ときに、導電性ポリマー組成物を称することがある。 As used herein, the term "conductive polymer" includes, among the polymers, those having conductivity and those having conductivity as a whole when mixed with other components, preferably having a resistivity of 1. 0 x 10 -3 Ω · cm or less. A typical example of a conductive polymer is a mixture of a polymer matrix and a metallic component. The conductive polymer is sometimes referred to as a conductive polymer composition.
本明細書において「(メタ)アクリルモノマー」とは、アクリル基および/またはメタクリル基を含むモノマーであり、その例としては、アクリル酸、メタクリル酸、アクリル酸エステル、メタクリル酸エステル、アクリル酸アミド、メタクリル酸アミド等が挙げられる。 In the present specification, the "(meth) acrylic monomer" is a monomer containing an acrylic group and / or a methacrylic group, and examples thereof include acrylic acid, methacrylic acid, acrylic acid ester, methacrylic acid ester, and acrylic acid amide. Examples thereof include methacrylic acid amide.
本明細書において、「(メタ)アクリル」は、「アクリル」または「メタクリル」を意味し、「(メタ)アクリレート」は「アクリレート」または「メタクリレート」を意味する。 In the present specification, "(meth) acrylic" means "acrylic" or "methacryl", and "(meth) acrylate" means "acrylate" or "methacrylate".
本明細書において、「ウレタン系ポリマー」とは、ウレタン結合(-O-C(=O)NH-)を有するポリマーを指す。代表的な例としては、ポリオールとジイソシアネートとの反応により得られるものが挙げられる。ウレタン系ポリマーは、本明細書において「ウレタン系樹脂」または「ウレタン樹脂」と称される場合もある。 In the present specification, the "urethane-based polymer" refers to a polymer having a urethane bond (-OC (= O) NH-). A typical example is that obtained by reacting a polyol with diisocyanate. Urethane-based polymers may also be referred to herein as "urethane-based resins" or "urethane resins."
本明細書において、「オレフィン系ポリマー」とは、二重結合を1つまたはそれより多く有する炭化水素モノマー(代表的には、アルケン)が重合して生じるポリマーである。具体的な例としては、ポリエチレン、ポリプロピレン、ポリスチレンなどが挙げられる。オレフィン系ポリマーは、本明細書において「オレフィン系樹脂」または「オレフィン樹脂」と称される場合もある。 In the present specification, the "olefin polymer" is a polymer produced by polymerizing a hydrocarbon monomer (typically an alkene) having one or more double bonds. Specific examples include polyethylene, polypropylene, polystyrene and the like. Olefin polymers may also be referred to herein as "olefinic resins" or "olefinic resins."
本明細書において、「エポキシ系ポリマー」とは、高分子内に残存させたエポキシ基で架橋ネットワーク化させることで硬化させることが可能な熱硬化性樹脂を指す。エポキシ系ポリマーは、架橋ネットワーク化前のプレポリマーも、プレポリマーと硬化剤を混合して熱硬化処理により得られる樹脂も含む。エポキシ系ポリマーは、本明細書において「エポキシ系樹脂」または「エポキシ樹脂」と称される場合もある。 In the present specification, the "epoxy polymer" refers to a thermosetting resin that can be cured by forming a cross-linked network with epoxy groups remaining in the polymer. Epoxy-based polymers include prepolymers before cross-linking networking and resins obtained by thermosetting a mixture of prepolymer and curing agent. Epoxy polymers may also be referred to herein as "epoxy resins" or "epoxy resins."
本明細書において、「スチレン・ブタジエン系ポリマー」とは、スチレン系モノマーおよびブタジエン系モノマーが共重合して生じるコポリマーである。スチレン・ブタジエン系ポリマーは、本明細書において「スチレン・ブタジエン系樹脂」または「スチレン・ブタジエン樹脂」と称される場合もある。 In the present specification, the "styrene-butadiene polymer" is a copolymer produced by copolymerizing a styrene-based monomer and a butadiene-based monomer. The styrene-butadiene polymer may be referred to as a "styrene-butadiene resin" or a "styrene-butadiene resin" in the present specification.
本明細書において、「置換可能な数」とは、ある基の水素を置換基で置換する場合に、生じる基が化学的に安定であることを条件として、置換可能な水素の最大数を意味する。 As used herein, the term "substitutable number" means the maximum number of hydrogens that can be substituted when hydrogen of a certain group is substituted with a substituent, provided that the resulting group is chemically stable. To do.
本明細書において「アルキル基」とは、メタン、エタン、プロパンのような脂肪族炭化水素(アルカン)から水素原子が一つ失われて生ずる1価の基をいい、一般にCnH2n+1-で表される(ここで、nは正の整数である)。アルキル基は、直鎖または分枝鎖であり得る。炭素数1~4のアルキル(C1~4アルキル)基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、tert-ブチル基、sec-ブチル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。炭素数1~6のアルキル(C1~6アルキル)基としては、例えば、C1~4アルキル基、n-ペンチル基、イソアミル基、n-ヘキシル基、イソヘキシル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。炭素数1~10のアルキル(C1~10アルキル)基としては、例えば、C1~6アルキル基、n-オクチル基、n-ノニル基、イソノニル基、分岐型ノニル基、n-デカニル基、イソデシル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。炭素数1~18のアルキル(C1~18アルキル)基としては、例えば、C1~10アルキル基、ウンデシル基、ラウリル基、トリデシル基、ミリスチル基、ペンタデシル基、パルミチル基、ヘプタデシル基、ステアリル基、イソステアリル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "alkyl group" refers to a monovalent group produced by the loss of one hydrogen atom from an aliphatic hydrocarbon (alkane) such as methane, ethane, or propane, and is generally C n H 2n + 1- . Represented (where n is a positive integer). The alkyl group can be straight or branched. Examples of the alkyl (C 1-4 alkyl) group having 1 to 4 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, and a sec-butyl group. However, the present disclosure is not limited to such examples. Examples of the alkyl (C 1 to 6 alkyl) group having 1 to 6 carbon atoms include a C 1 to 4 alkyl group, an n-pentyl group, an isoamyl group, an n-hexyl group, an isohexyl group and the like. Is not limited to such examples. Examples of the alkyl (C 1 to 10 alkyl) group having 1 to 10 carbon atoms include a C 1 to 6 alkyl group, an n-octyl group, an n-nonyl group, an isononyl group, a branched nonyl group, and an n-decanyl group. Examples thereof include an isodecyl group, but the present disclosure is not limited to such examples. Examples of the alkyl (C 1-18 alkyl) group having 1 to 18 carbon atoms, e.g., C 1 ~ 10 alkyl group, undecyl group, lauryl group, tridecyl group, myristyl group, pentadecyl group, palmityl group, heptadecyl group, stearyl group , Isostearyl groups and the like, but the present disclosure is not limited to such examples.
本明細書において「アルケニル基」とは、エテン、プロペン、ブテンのような二重結合を少なくとも一つ含有する脂肪族炭化水素(アルケン)から水素原子が一つ失われて生ずる1価の基をいい、一般にCmH2m-1で表される(ここで、mは2以上の整数である)。アルケニル基は、直鎖または分枝鎖であり得る。炭素数2~6のアルケニル基としては、例えば、エテニル基、1-プロペニル基、2-プロペニル基、ブテニル基、ペンテニル基、ヘキセニル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。炭素数2~10のアルケニル基としては、例えば、炭素数2~6のアルケニル基、ヘプテニル基、オクテニル基、ノネニル基、デセニル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "alkenyl group" refers to a monovalent group formed by the loss of one hydrogen atom from an aliphatic hydrocarbon (alkene) containing at least one double bond such as ethene, propene, or butene. good, generally represented by C m H 2m-1 (where, m is an integer of 2 or more). The alkenyl group can be straight or branched. Examples of the alkenyl group having 2 to 6 carbon atoms include an ethenyl group, a 1-propenyl group, a 2-propenyl group, a butenyl group, a pentenyl group, a hexenyl group and the like, but the present disclosure is limited to such examples. It's not something. Examples of the alkenyl group having 2 to 10 carbon atoms include an alkenyl group having 2 to 6 carbon atoms, a heptenyl group, an octenyl group, a nonenyl group, a decenyl group and the like, but the present disclosure is limited to such examples. It's not a thing.
本明細書において「アルコキシ基」とは、アルコール類のヒドロキシ基の水素原子が失われて生ずる1価の基をいい、一般にCnH2n+1O-で表される(ここで、nは1以上の整数である)。炭素数1~6のアルコキシ基としては、例えば、メトキシ基、エトキシ基、n-プロピルオキシ基、イソプロピルオキシ基、n-ブチルオキシ基、イソブチルオキシ基、tert-ブチルオキシ基、sec-ブチルオキシ基、n-ペンチルオキシ基、イソアミルオキシ基、n-ヘキシルオキシ基、イソヘキシルオキシ基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "alkoxy group" refers to a monovalent group formed by the loss of the hydrogen atom of the hydroxy group of alcohols, and is generally represented by C n H 2n + 1 O- (where n is 1 or more). Is an integer of). Examples of the alkoxy group having 1 to 6 carbon atoms include a methoxy group, an ethoxy group, an n-propyloxy group, an isopropyloxy group, an n-butyloxy group, an isobutyloxy group, a tert-butyloxy group, a sec-butyloxy group and an n-. Examples thereof include a pentyloxy group, an isoamyloxy group, an n-hexyloxy group, an isohexyloxy group and the like, but the present disclosure is not limited to such examples.
本明細書において「ハロアルキル基」とは、上記アルキル基上の1個もしくは複数個の水素原子がハロゲン原子で置換されているアルキル基をいう。また、「ペルハロアルキル」は、上記アルキル基上の全ての水素原子がハロゲン原子で置換されているアルキル基をいう。炭素数1~6のハロアルキル基(C1-6ハロアルキル基)としては、例えば、トリフルオロメチル基、トリフルオロエチル基(2,2,2-トリフルオロエチル基など)、ペルフルオロエチル基、トリフルオロn-プロピル基、テトラフルオロプロピル基(2,2,3,3-テトラフルオロプロピル基など)、ペルフルオロn-プロピル基、トリフルオロイソプロピル基、ペルフルオロイソプロピル基、トリフルオロn-ブチル基、ペルフルオロn-ブチル基、トリフルオロイソブチル基、ペルフルオロイソブチル基、トリフルオロtert-ブチル基、ペルフルオロtert-ブチル基、トリフルオロn-ペンチル基、オクタフルオロペンチル基(2,2,3,3,4,4,5,5-オクタフルオロペンチル基など)、ペルフルオロn-ペンチル基、トリフルオロn-ヘキシル基、ペルフルオロn-ヘキシル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。炭素数1~8のハロアルキル基(C1-8ハロアルキル基)としては、C1-6ハロアルキル基、ウンデカフルオロn-ヘプチル基、ペルフルオロn-ヘプチル基、トリデカフルオロオクチル基(3,3,4,4,5,5,6,6,7,7,8,8,8-トリデカフルオロオクチル基など)、ペルフルオロn-オクチル基、などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "haloalkyl group" refers to an alkyl group in which one or more hydrogen atoms on the alkyl group are substituted with halogen atoms. Further, "perhaloalkyl" refers to an alkyl group in which all hydrogen atoms on the alkyl group are substituted with halogen atoms. Examples of the haloalkyl group having 1 to 6 carbon atoms (C 1-6 haloalkyl group) include a trifluoromethyl group, a trifluoroethyl group (2,2,2-trifluoroethyl group, etc.), a perfluoroethyl group, and a trifluoro group. n-propyl group, tetrafluoropropyl group (2,2,3,3-tetrafluoropropyl group, etc.), perfluoro n-propyl group, trifluoroisopropyl group, perfluoroisopropyl group, trifluoro n-butyl group, perfluoro n- Butyl group, trifluoroisobutyl group, perfluoroisobutyl group, trifluorotert-butyl group, perfluorotert-butyl group, trifluoron-pentyl group, octafluoropentyl group (2,2,3,3,4,4,5) , 5-Octafluoropentyl group, etc.), perfluoro n-pentyl group, trifluoro n-hexyl group, perfluoro n-hexyl group, etc., but the present disclosure is not limited to such examples. Examples of the haloalkyl group having 1 to 8 carbon atoms (C 1-8 haloalkyl group) include C 1-6 haloalkyl group, undecafluoro n-heptyl group, perfluoro n-heptyl group, and tridecafluorooctyl group (3,3, 4,4,5,5,6,6,7,7,8,8,8-tridecafluorooctyl group, etc.), perfluoron-octyl group, etc., but the present disclosure is limited to such examples. It is not limited.
本明細書において「シクロアルキル基」とは、単環又は多環式飽和炭化水素基を意味し、架橋された構造のものも含まれる。例えば、「C3-12シクロアルキル基」とは炭素原子数が3~12の環状アルキル基を意味する。C6-12シクロアルキル基の具体例としては、シクロへキシル基、シクロヘプチル基、シクロオクチル基、アダマンチル基、イソボルニル基、2-メチル-2-アダマンチル基、2-エチル-2-アダマンチル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。C5-12シクロアルキル基の具体例としては、シクロペンチル基、C6-12シクロアルキル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。C3-12シクロアルキル基の具体例としては、シクロプロピル基、シクロブチル基、C5-12シクロアルキル基などが挙げられる。好ましくは、「C6-12シクロアルキル基」が挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "cycloalkyl group" means a monocyclic or polycyclic saturated hydrocarbon group, and includes those having a crosslinked structure. For example, "C 3-12 cycloalkyl group" means a cyclic alkyl group having 3 to 12 carbon atoms. Specific examples of the C 6-12 cycloalkyl group include a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, an adamantyl group, an isobornyl group, a 2-methyl-2-adamantyl group, a 2-ethyl-2-adamantyl group and the like. However, the present disclosure is not limited to such examples. Specific examples of the C 5-12 cycloalkyl group include a cyclopentyl group, a C 6-12 cycloalkyl group, and the like, but the present disclosure is not limited to these examples. Specific examples of the C 3-12 cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a C 5-12 cycloalkyl group and the like. Preferably, "C 6-12 cycloalkyl group" is mentioned, but the present disclosure is not limited to such an example.
本明細書において「シクロアルケニル基」とは、二重結合を含む単環又は多環式不飽和炭化水素基を意味し、架橋された構造のものも含まれる。上記「シクロアルキル基」の炭素間結合の1つ以上が二重結合になったものが挙げられる。例えば、「C3-12シクロアルケニル基」とは炭素原子数が3~12の環状アルケニル基を意味する。具体例として、「C6-12シクロアルケニル基」の場合には、1-シクロへキセニル基、2-シクロへキセニル基、3-シクロへキセニル基、シクロヘプテニル基、シクロオクテニル基、シクロノネニル基等が挙げられる。「C3-12シクロアルキル基」の場合には、シクロプロペニル基、シクロブテニル基、シクロペンテニル基、C6-12シクロアルケニル基等が挙げられる。好ましくは、「C6-12シクロアルケニル基」が挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "cycloalkenyl group" means a monocyclic or polycyclic unsaturated hydrocarbon group containing a double bond, and includes those having a crosslinked structure. Examples thereof include those in which one or more of the carbon-carbon bonds of the "cycloalkyl group" are double bonds. For example, "C 3-12 cycloalkenyl group" means a cyclic alkenyl group having 3 to 12 carbon atoms. Specific examples thereof include a 1-cyclohexenyl group, a 2-cyclohexenyl group, a 3-cyclohexenyl group, a cycloheptenyl group, a cyclooctenyl group, a cyclononenyl group and the like in the case of "C 6-12 cycloalkenyl group". Be done. In the case of "C 3-12 cycloalkyl group", a cyclopropenyl group, a cyclobutenyl group, a cyclopentenyl group, a C 6-12 cycloalkenyl group and the like can be mentioned. Preferably, "C 6-12 cycloalkenyl group" is mentioned, but the present disclosure is not limited to such an example.
本明細書において「非アリールヘテロシクロアルキル」および「非アリールヘテロ環」とは、その環内に窒素原子、酸素原子および硫黄原子から選択される同種または異種の原子を1~3個有する環式基を意味し、該基は、1つまたは複数の不飽和結合を含んでいてもよいが、芳香族基を含まない。例えば、「3~8員非アリールヘテロシクロアルキル」とは、環構成原子数が3~8個の非アリールヘテロシクロアルキルを意味する。「非アリールヘテロシクロアルキル」の具体例としては、オキシラニル基、オキセタニル基、ピラニル基、ピロリジニル基、イミダゾリジニル基、ピペリジニル基、モルホリニル基、チオモルホリニル基、ヘキサメチレンイミニル基、チアゾリジニル基、テトラヒドロフラニル基、テトラヒドロピリジニル基、テトラヒドロピラニル基、1,3-ジオキソラニル基、1,3-ジオキサニル基、1,4-ジオキサニル基などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。尚、該基には架橋構造を有する複素環式基も含まれる。 In the present specification, the "non-aryl heterocycloalkyl" and the "non-aryl heterocycle" are cyclic compounds having 1 to 3 atoms of the same type or different types selected from nitrogen atom, oxygen atom and sulfur atom in the ring. Means a group, which may contain one or more unsaturated bonds but is free of aromatic groups. For example, "3 to 8-membered non-aryl heterocycloalkyl" means a non-aryl heterocycloalkyl having 3 to 8 ring-constituting atoms. Specific examples of the "non-aryl heterocycloalkyl" include an oxylanyl group, an oxetanyl group, a pyranyl group, a pyrrolidinyl group, an imidazolidinyl group, a piperidinyl group, a morpholinyl group, a thiomorpholinyl group, a hexamethyleneiminyl group, a thiazolidinyl group and a tetrahydrofuranyl group. Examples thereof include a tetrahydropyridinyl group, a tetrahydropyranyl group, a 1,3-dioxolanyl group, a 1,3-dioxanyl group, a 1,4-dioxanyl group, etc., but the present disclosure is not limited to such examples. Absent. The group also includes a heterocyclic group having a crosslinked structure.
本明細書において「アリール基」は、芳香族炭化水素の環に結合する水素原子が1個離脱して生ずる基をいう。例えば、ベンゼンからはフェニル基(C6H5-)、トルエンからはトリル基(CH3C6H4-)、キシレンからはキシリル基((CH3)2C6H3-)、ナフタレンからはナフチル基(C10H8-)が誘導される。「C6~14アリール基」は、炭素数が6~14の芳香族炭化水素基を意味する。「C6~14アリール基」の具体例としては、例えば、フェニル基、1-ナフチル基、2-ナフチル基、アズレニル基、アセナフテニル基、アセナフチル基、アントリル基、フルオレニル基、フェナレニル基、フェナントリル基等が挙げられる。「C6~18アリール基」の具体例としては、例えば、C6~14アリール基、ベンゾ[a]アントリル基、ベンゾ[a]フルオレニル基、ベンゾ[c]フェナントリル基、クリセニル基、フルオランテニル基、ピレニル基、テトラセニル基、トリフェニレニル基などが挙げられる。アリールチオ基とは、アリール-S-基をいう。例えば、フェニル-S-基(フェニルチオ基)などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "aryl group" refers to a group formed by the detachment of one hydrogen atom bonded to the ring of an aromatic hydrocarbon. For example, a phenyl group from the benzene (C 6 H 5 -), tolyl from toluene (CH 3 C 6 H 4 - ), xylyl from xylene ((CH 3) 2 C 6 H 3 -), naphthalene naphthyl group (C 10 H 8 -) is derived. "C 6-14 aryl group" means an aromatic hydrocarbon group having a carbon number of 6 to 14. Specific examples of the "C 6 ~ 14 aryl group", for example, phenyl, 1-naphthyl, 2-naphthyl group, azulenyl group, acenaphthenyl group, acenaphthyl group, an anthryl group, fluorenyl group, phenalenyl group, phenanthryl group and the like Can be mentioned. Specific examples of the "C 6 ~ 18 aryl group", for example, C 6 ~ 14 aryl group, a benzo [a] anthryl group, benzo [a] fluorenyl group, benzo [c] phenanthryl group, a chrysenyl group, fluoranthenyl Examples thereof include a group, a pyrenyl group, a tetrasenyl group, a triphenylenyl group and the like. The arylthio group refers to an aryl-S-group. For example, a phenyl-S-group (phenylthio group) and the like can be mentioned, but the present disclosure is not limited to such an example.
本明細書において「ヘテロアリール基」は、単環式もしくは多環式のヘテロ原子含有芳香族基を意味し、該基は、窒素原子、硫黄原子および酸素原子から選択される同種または異種のヘテロ原子を1個以上(例えば1~4個)含む。例えば、「5~18員ヘテロアリール基」は、環構成原子数が5~18個のヘテロアリール基を意味する。「ハロヘテロアリール基」は、環構成原子上の1個または複数個の水素がハロゲンで置換されているものを指す。「ヘテロアリール基」の具体例としては、例えば、ピロリル基、チエニル基、ベンゾチエニル基、ベンゾフラニル基、ベンゾオキサゾリル基、ベンゾチアゾリル基、フリル基、オキサゾリル基、チアゾリル基、イソオキサゾリル基、イソチアゾリル基、ベンゾイソオキサゾリル基、ベンゾイソチアゾリル基、イミダゾリル基、ピラゾリル基、ピリジル基、ピラジル基、ピリミジル基、ピリダジル基、キノリル基、イソキノリル基、トリアゾリル基、トリアジニル基、テトラゾリル基、インドリル基、イミダゾ[1,2-a]ピリジル基、ピラゾロ[1,5-a]ピリジル基、[1,2,4]トリアゾロ[1,5-a]ピリジル基、ベンゾイミダゾリル基、キノキサリル基、シンノリル基、キナゾリル基、インダゾリル基、ナフチリジル基、キノリノリル基、イソキノリノリル基等が挙げられるが、本開示は、かかる例示のみに限定されるものではない。 As used herein, the term "heteroaryl group" means a monocyclic or polycyclic heteroatom-containing aromatic group, which is the same or heterologous hetero selected from nitrogen, sulfur and oxygen atoms. Contains one or more atoms (eg 1 to 4). For example, "5- to 18-membered heteroaryl group" means a heteroaryl group having 5 to 18 ring-constituting atoms. “Halo heteroaryl group” refers to one or more hydrogens on a ring-constituting atom substituted with halogen. Specific examples of the "heteroaryl group" include, for example, a pyrrolyl group, a thienyl group, a benzothienyl group, a benzofuranyl group, a benzoxazolyl group, a benzothiazolyl group, a frill group, an oxazolyl group, a thiazolyl group, an isooxazolyl group and an isothiazolyl group. Benzoisooxazolyl group, benzoisothiazolyl group, imidazolyl group, pyrazolyl group, pyridyl group, pyrazil group, pyrimidyl group, pyridadyl group, quinolyl group, isoquinolyl group, triazolyl group, triazinyl group, tetrazolyl group, indolyl group, imidazole group [1,2-a] pyridyl group, pyrazolo [1,5-a] pyridyl group, [1,2,4] triazolo [1,5-a] pyridyl group, benzoimidazolyl group, quinoxalyl group, synnolyl group, quinazolyl group , Indazolyl group, naphthylidyl group, quinolinolyl group, isoquinolinolyl group and the like, but the present disclosure is not limited to such examples.
通常、用語「置換(されている)」は、特定の置換基のラジカルによる、所与の構造における1つ以上の水素ラジカルとの置き換えのことを指す。句「置換されていてもよい」は、句「非置換または置換(の)」と互換的に使用されることが認識される。例えば、「C1~10アルキル基で置換されていてもよいC6~18アリール基」は、「非置換C6~18アリール基、またはC1~10アルキル基で置換されているC6~18アリール基」と同義である。本明細書において、「置換(されている)」または「置換されていてもよい」を用いて定義される基における置換基の数は、置換可能であれば特に制限はなく、1または複数である。また、特に指示した場合を除き、各々の基の説明はその基が他の基の一部分または置換基である場合にも該当する。「置換基」の定義における炭素原子の数を、例えば、「C1-6」等と表記する場合もある。具体的には、「C1-6アルキル」なる表記は、炭素数1から6のアルキル基と同義である。また、本明細書において、「置換(されている)」または「置換されていてもよい」なる用語を特に明示していない置換基については、「非置換」の置換基を意味する。 Usually, the term "substituent" refers to the replacement of one or more hydrogen radicals in a given structure by radicals of a particular substituent. It is recognized that the phrase "may be replaced" is used interchangeably with the phrase "non-replacement or replacement". For example, "C 1 ~ 10 alkyl optionally substituted C 6 ~ also be 18 aryl group group", "unsubstituted C 6 ~ 18 aryl group or a C 1 ~ 10 C 6 ~ substituted with an alkyl group, It is synonymous with " 18 aryl group". In the present specification, the number of substituents in a group defined by using "substituent" or "may be substituted" is not particularly limited as long as it can be substituted, and may be one or more. is there. Unless otherwise indicated, the description of each group also applies when the group is part of another group or a substituent. The number of carbon atoms in the definition of "substituent" may be expressed as, for example, "C 1-6 ". Specifically, the notation "C 1-6 alkyl" is synonymous with an alkyl group having 1 to 6 carbon atoms. Further, in the present specification, a substituent that does not specifically specify the term "substituted" or "may be substituted" means a "unsubstituted" substituent.
本明細書において、「ポリマー」とは、複数のモノマーが重合することによってできた化合物をいう。この場合、モノマーは「出発物質(材料)」であり、ポリマーは生成物(最終生成物)である。 In the present specification, the "polymer" means a compound formed by polymerizing a plurality of monomers. In this case, the monomer is the "starting material (material)" and the polymer is the product (final product).
本明細書において、「ホモポリマー」とは、1種のみのモノマーが重合することによってできた化合物であり、「コポリマー」とは、2種もしくは2種超のモノマーが重合することによってできた化合物である。 As used herein, a "homopolymer" is a compound formed by polymerizing only one type of monomer, and a "copolymer" is a compound formed by polymerizing two or more types of monomers. Is.
本明細書において、モノマーAのコポリマーとは、含まれるモノマーの一種がモノマーAであるコポリマーを意味する。 In the present specification, the copolymer of monomer A means a copolymer in which one of the contained monomers is monomer A.
本明細書において、「(メタ)アクリレート」は、アクリレートまたはメタクリレートを意味し、アクリレートおよびメタクリレートは、それぞれ単独で用いてもよく、併用してもよい。「(メタ)アクリロイルオキシ」は、アクリロイルオキシまたはメタクリロイルオキシを意味し、アクリロイルオキシおよびメタクリロイルオキシは、それぞれ単独で用いてもよく、併用してもよい。「(メタ)アクリル酸」は、アクリル酸またはメタクリル酸を意味し、アクリル酸およびメタクリル酸は、それぞれ単独で用いてもよく、併用してもよい。 In the present specification, "(meth) acrylate" means acrylate or methacrylate, and acrylate and methacrylate may be used alone or in combination. "(Meta) acryloyloxy" means acryloyloxy or methacryloyloxy, and acryloyloxy and methacryloyloxy may be used alone or in combination. "(Meta) acrylic acid" means acrylic acid or methacrylic acid, and acrylic acid and methacrylic acid may be used alone or in combination.
本明細書において、「(メタ)アクリルポリマー」および「(メタ)アクリル系ポリマー」は、(メタ)アクリル酸もしくは(メタ)アクリレートまたはその塩もしくは誘導体などのホモポリマーまたはコポリマーをいう。 In the present specification, "(meth) acrylic polymer" and "(meth) acrylic polymer" refer to homopolymers or copolymers such as (meth) acrylic acid or (meth) acrylate or salts or derivatives thereof.
本明細書において、「モノマー」とは、それが2個以上重合してポリマーを生ずる化合物をいう。本開示のモノマーの例としては、(メタ)アクリル系モノマー、エチレン系モノマー、スチレン系モノマー、ブタジエン系モノマー、ウレタン系モノマー、アミド系モノマー、エステル系モノマー、エーテル系モノマー、イミド系モノマー、アミド-イミド系モノマー、カーボネート系モノマー、アセタール系モノマー、スルホン系モノマー、フェニレンスルフィド系モノマー、エーテルエーテルケトン系モノマー、シリコーン系モノマー、およびAES樹脂、ジアリルフタレート樹脂、ABS樹脂、もしくはシリコーン樹脂などを重合により形成するモノマーが挙げられる。 In the present specification, the "monomer" means a compound obtained by polymerizing two or more of them to form a polymer. Examples of the monomers of the present disclosure include (meth) acrylic monomers, ethylene-based monomers, styrene-based monomers, butadiene-based monomers, urethane-based monomers, amide-based monomers, ester-based monomers, ether-based monomers, imide-based monomers, and amide-. Formed by polymerization of imide-based monomer, carbonate-based monomer, acetal-based monomer, sulfone-based monomer, phenylene sulfide-based monomer, ether ether ketone-based monomer, silicone-based monomer, and AES resin, diallyl phthalate resin, ABS resin, silicone resin, etc. Monomer to be mentioned.
本明細書において「焼成」(firing)とは、原料粉末を成形し、加熱して、収縮、緻密化させ、一定の形状と強度をもつ焼結体を得るプロセスをいう。 In the present specification, "firing" refers to a process of molding a raw material powder, heating it, shrinking and densifying it, and obtaining a sintered body having a certain shape and strength.
本明細書において「焼結」(sintering)とは原料粉末が高温で焼き固まる現象をいい、原料粉末の粒子間に隙間が見られるが、高温環境下(融点よりも低い温度)で焼結が起こると、粒子間の接触面積が増加して隙間が減少し、焼き固まる。残った隙間を「空隙」又は「空孔」という。 In the present specification, "sintering" refers to a phenomenon in which raw material powder is baked and hardened at a high temperature, and although gaps are observed between the particles of the raw material powder, sintering is performed in a high temperature environment (temperature lower than the melting point). When this happens, the contact area between the particles increases, the gaps decrease, and the particles harden. The remaining gap is called a "void" or "vacancy".
本明細書において「焼結促進剤」とは、金属系成分との相互作用により、それの添加前と比較して、焼結を達成するのに必要な温度を低下させる物質を指す。 In the present specification, the "sintering accelerator" refers to a substance that lowers the temperature required to achieve sintering by interacting with a metallic component as compared with before its addition.
本明細書において「キット」とは、通常2つ以上の区画に分けて、提供されるべき部分(例えば、コーティング成分、導電成分、溶剤、説明書など)が提供されるユニットをいう。安定性等のため、混合されて提供されるべきでなく、使用直前に混合して使用することが好ましいような組成物の提供を目的とするときに、このキットの形態は好ましい。そのようなキットは、好ましくは、提供される部分(例えば、導電成分、コーティング成分)をどのように使用するか、あるいは、試薬あるいは使用後の廃液をどのように処理すべきかを記載する指示書または説明書を備えていることが有利である。本明細書においてキットが使用される場合、キットには、通常、溶剤等の使い方などを記載した指示書などを含み得る。 In the present specification, the "kit" usually refers to a unit in which parts to be provided (for example, coating component, conductive component, solvent, instruction manual, etc.) are provided by dividing into two or more sections. The form of this kit is preferred when the purpose is to provide a composition that should not be mixed and provided for stability and the like, but is preferably mixed and used immediately before use. Such a kit preferably describes how to use the provided parts (eg, conductive components, coating components) or how to treat the reagents or waste liquid after use. Or it is advantageous to have instructions. When the kit is used in the present specification, the kit may usually include instructions and the like that describe how to use the solvent and the like.
(導電材の基本的な説明)
本開示において提供される導電材は、当該分野で入手可能な任意の導電成分を含む。本開示の導電材は、本開示において提供される導電率を向上させるための組成物(導電性向上剤ともいう)を含むことにより、導電率が向上されていることが特徴である。
(Basic explanation of conductive material)
The conductive material provided in the present disclosure includes any conductive component available in the art. The conductive material of the present disclosure is characterized in that the conductivity is improved by containing a composition (also referred to as a conductivity improver) for improving the conductivity provided in the present disclosure.
本開示の導電材は、代表的に、導電成分の他基材を含み得る。 The conductive material of the present disclosure may typically contain other substrates of conductive components.
(導電性向上剤の基本的な説明)
本開示において提供される導電性ポリマーの導電率を向上させるための組成物(導電性向上剤)は、有機リン化合物を含む。
(Basic explanation of conductivity improver)
The composition (conductivity improver) for improving the conductivity of the conductive polymer provided in the present disclosure contains an organic phosphorus compound.
(導電性向上剤が対象とする導電成分)
本開示の導電性向上剤が対象とし得る導電成分は、吸着拡散を促進する物質であれば、どのような物質でもよく、代表的な成分としては、任意の金属系成分が挙げられる。理論に拘束されることを望まないが、本開示の成分は、吸着拡散という作用を有することから、金属系成分であれば、吸着拡散によって、導電成分の接点が増加するという作用によって導電率が向上すると考えられるからである。
(Conductive component targeted by the conductivity improver)
The conductive component that can be targeted by the conductivity improver of the present disclosure may be any substance as long as it is a substance that promotes adsorption and diffusion, and a typical component includes any metal-based component. Although it is not desired to be bound by theory, since the components of the present disclosure have an action of adsorption and diffusion, if it is a metallic component, the conductivity is increased by the action of increasing the contacts of the conductive components by adsorption and diffusion. This is because it is thought to improve.
本開示の導電性向上剤が対象とし得る導電成分は、好ましくは、金属成分があげられる。理論に拘束されることを望まないが、金属成分の場合、金属成分と相互作用する分子が系内に存在すると、金属表面に分子が吸着し、吸着した部分と相互作用し得る分だけの金属微粒子が解離することで、金属微粒子が系内に存在する量が増加し、接点が増加することで、導電率が向上するとも考えられる。 The conductive component that can be targeted by the conductivity improver of the present disclosure is preferably a metal component. I do not want to be bound by the theory, but in the case of metal components, if there are molecules in the system that interact with the metal components, the molecules will be adsorbed on the metal surface and the amount of metal that can interact with the adsorbed part will be. It is also considered that the dissociation of the fine particles increases the amount of metal fine particles present in the system, and the number of contacts increases, so that the conductivity is improved.
さらに好ましくは、銀、銅、金、アルミニウム、亜鉛、ニッケル、錫、および鉄などが対象であり、さらにより好ましくは銀が対象である。 More preferably, silver, copper, gold, aluminum, zinc, nickel, tin, iron and the like are targeted, and even more preferably silver is targeted.
(導電材の一般製法)
(1)ポリマーマトリクスの製造方法
代表的な実施形態において、本開示のポリマーマトリクスは、モノマーを加熱することで、および/または、モノマーに特定の照度の紫外線を照射して重合させることにより調製できる。このような紫外線照射は当業者が任意に設定して実施することができる。ポリマーマトリクスを調製する際に、紫外線を使用して重合させて調製した場合、煩雑な操作である溶媒を除去するための乾燥操作が不要であり、作業性に優れる。
(General manufacturing method of conductive material)
(1) Method for Producing Polymer Matrix In a typical embodiment, the polymer matrix of the present disclosure can be prepared by heating a monomer and / or by irradiating the monomer with ultraviolet rays of a specific illuminance to polymerize the monomer. .. Such ultraviolet irradiation can be arbitrarily set and carried out by those skilled in the art. When the polymer matrix is prepared by polymerizing using ultraviolet rays, a drying operation for removing the solvent, which is a complicated operation, is not required, and the workability is excellent.
ここで、紫外線とは、可視光線より波長が短く、X線より波長の長い電磁波をいう。上限の可視光の短波長端は400nmであり、紫外線はこれ以下の波長をもつ電磁波と定義され得る。紫外線の波長の下限は10nm程度であり、これより長い波長を有する電磁波であれば紫外線の範疇に入ると理解される。本開示において用いられる紫外線の波長は、どのような波長でもよく、目的に応じて適切なものを選択することができる。例えば、本開示において、モノマーに対して初期の効果を奏することができる限りどの波長のものでもよい。代表的には、実施例または試験例において使用される光源によって照射され得る波長のものである。具体的には150nm~400nm程度の光源が使用され、好ましくは300nm~400nmである。 Here, ultraviolet rays refer to electromagnetic waves having a shorter wavelength than visible light and a longer wavelength than X-rays. The short wavelength end of visible light at the upper limit is 400 nm, and ultraviolet light can be defined as an electromagnetic wave having a wavelength lower than this. The lower limit of the wavelength of ultraviolet rays is about 10 nm, and it is understood that electromagnetic waves having a wavelength longer than this fall into the category of ultraviolet rays. The wavelength of the ultraviolet rays used in the present disclosure may be any wavelength, and an appropriate wavelength can be selected according to the intended purpose. For example, in the present disclosure, any wavelength may be used as long as it can exert an initial effect on the monomer. Typically, it is of a wavelength that can be illuminated by the light source used in the examples or test examples. Specifically, a light source of about 150 nm to 400 nm is used, preferably 300 nm to 400 nm.
本開示で用いられる紫外線の好ましい照度は、出発物質により異なる。紫外線照射装置は特に限定されるものではなく、例えば、低圧水銀ランプ、中圧水銀ランプ、高圧水銀ランプ、超高圧水銀ランプ、メタルハライドランプ、ブラックライトランプ、UV無電極ランプ、ショートアークランプ、LED等が挙げられる。 The preferred illuminance of ultraviolet light used in this disclosure depends on the starting material. The ultraviolet irradiation device is not particularly limited, and for example, a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a metal halide lamp, a black light lamp, a UV electrodeless lamp, a short arc lamp, an LED, etc. Can be mentioned.
モノマーを重合させる際には、重合開始剤を用いることが好ましい。重合開始剤としては、例えば、熱重合開始剤、光重合開始剤、レドックス重合開始剤、ATRP(原子移動ラジカル重合)開始剤、ICAR ATRP開始剤、ARGET ATRP開始剤、RAFT(可逆的付加-開裂連鎖移動重合)剤、NMP(ニトロキシドを介した重合)剤、高分子重合開始剤などが挙げられる。これらの重合開始剤は、それぞれ単独で用いてもよく、2種類以上を併用してもよい。これらの重合開始剤のなかでは、ポリマーマトリクスに熱履歴を残さないようにする観点から、光重合開始剤が好ましい。 When polymerizing the monomer, it is preferable to use a polymerization initiator. Examples of the polymerization initiator include a thermal polymerization initiator, a photopolymerization initiator, a redox polymerization initiator, an ATRP (atomic transfer radical polymerization) initiator, an ICAR ATRP initiator, an ARGET ATRP initiator, and a RAFT (reversible addition-cleavage). Examples thereof include a chain transfer polymerization) agent, an NMP (nitroxide-mediated polymerization) agent, and a polymer polymerization initiator. These polymerization initiators may be used alone or in combination of two or more. Among these polymerization initiators, a photopolymerization initiator is preferable from the viewpoint of not leaving a thermal history in the polymer matrix.
光重合開始剤としては、例えば、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシド、2,2’-ビス(o-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,1’-ビイミダゾール、2,4,6-トリス(トリクロロメチル)-1,3,5-トリアジン、2,4-ビス(トリクロロメチル)-6-(p-メトキシフェニルビニル)-1,3,5-トリアジン、ジフェニルヨードニウムテトラフルオロボレート、ジフェニルヨードニウムヘキサフルオロホスフェート、4,4’-ジtert-ブチルジフェニルヨードニウムテトラフルオロボレート、4-ジエチルアミノフェニルベンゼンジアゾニウムヘキサフルオロホスフェート、ベンゾイン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-2-オン、ベンゾフェノン、チオキサントン、2,4,6-トリメチルベンゾイルジフェニルアシルホスフィンオキシド、トリフェニルブチルボレートテトラエチルアンモニウム、ジフェニル-4-フェニルチオフェニルスルホニウムヘキサフルオロホスフェート、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、フェニルグリオキシリックアシッドメチルエステル、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノプロパン-1-オン、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキシド、1,2-オクタンジオン,1-[4-(フェニルチオ)-2-(o-ベンゾイルオキシム)]、ビス(η5-2,4-シクロペンタジエン-1-イル)ビス〔2,6-ジフルオロ-3-(1H-ピロール-1-イル)フェニルチタニウム〕などの光ラジカル重合開始剤、2,4,6-トリス(トリクロロメチル)-1,3,5-トリアジン、2,4-ビス(トリクロロメチル)-6-(p-メトキシフェニルビニル)-1,3,5-トリアジン、ジフェニルヨードニウムテトラフルオロボレート、4,4’-ジtert-ブチルジフェニルヨードニウムテトラフルオロボレート、4-ジエチルアミノフェニルベンゼンジアゾニウムヘキサフルオロホスフェート、ジフェニル-4-フェニルチオフェニルスルホニウムヘキサフルオロホスフェートなどの光カチオン開環重合開始剤などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。これらの光重合開始剤は、それぞれ単独で用いてもよく、2種以上を併用してもよい。 Examples of the photopolymerization initiator include 2,4,6-trimethylbenzoyldiphenylphosphenyl oxide, 2,2'-bis (o-chlorophenyl) -4,4', 5,5'-tetraphenyl-1,1'. -Biimidazole, 2,4,6-tris (trichloromethyl) -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- (p-methoxyphenylvinyl) -1,3,5- Triazine, diphenyliodonium tetrafluoroborate, diphenyliodonium hexafluorophosphate, 4,4'-ditert-butyldiphenyliodonium tetrafluoroborate, 4-diethylaminophenylbenzenediazonium hexafluorophosphate, benzoin, 2-hydroxy-2-methyl-1 -Phenylpropan-2-one, benzophenone, thioxanthone, 2,4,6-trimethylbenzoyldiphenylacylphosphine oxide, triphenylbutylborate tetraethylammonium, diphenyl-4-phenylthiophenylsulfonium hexafluorophosphate, 2,2-dimethoxy- 1,2-Diphenylethane-1-one, phenylglycylic acid methyl ester, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane-1-one, bis (2,4,6) -Trimethylbenzoyl) -phenylphosphine oxide, 1,2-octanedione, 1- [4- (phenylthio) -2- (o-benzoyloxime)], bis (η5-2,4-cyclopentadiene-1-yl) Photoradical polymerization initiators such as bis [2,6-difluoro-3- (1H-pyrrole-1-yl) phenyltitanium], 2,4,6-tris (trichloromethyl) -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- (p-methoxyphenyl vinyl) -1,3,5-triazine, diphenyliodonium tetrafluoroborate, 4,4'-ditert-butyldiphenyliodonium tetrafluoroborate, 4 Examples thereof include photocationic ring-opening polymerization initiators such as diethylaminophenylbenzenediazonium hexafluorophosphate and diphenyl-4-phenylthiophenylsulfonium hexafluorophosphate, but the present disclosure is not limited to these examples. These photopolymerization initiators may be used alone or in combination of two or more.
重合開始剤として光重合開始剤を用いる場合、当該光重合開始剤の量は、全モノマーの100重量部あたり、通常、約0.01重量部~約20重量部であることが好ましい。 When a photopolymerization initiator is used as the polymerization initiator, the amount of the photopolymerization initiator is usually preferably about 0.01 part by weight to about 20 parts by weight per 100 parts by weight of all the monomers.
熱重合開始剤としては、例えば、アゾビスイソブチロニトリル(AIBN)、2,2’-アゾビス(イソ酪酸メチル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(2-メチルブチロニトリル)、1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)などのアゾ系重合開始剤、過酸化ベンゾイル、過硫酸カリウム、過硫酸アンモニウムなどの過酸化物系重合開始剤などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。これらの重合開始剤は、それぞれ単独で用いてもよく、2種類以上を併用してもよい。 Examples of the thermal polymerization initiator include azobisisobutyronitrile (AIBN), 2,2'-azobis (methyl isobutyrate), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2. Azo-based polymerization initiators such as'-azobis (2-methylbutyronitrile) and 1,1'-azobis (cyclohexane-1-carbonitrile), peroxides such as benzoyl peroxide, potassium persulfate, and ammonium persulfate. Examples thereof include a polymerization initiator, but the present disclosure is not limited to such examples. These polymerization initiators may be used alone or in combination of two or more.
重合開始剤として熱重合開始剤を用いる場合、当該熱重合開始剤の量は、全モノマーの100重量部あたり、通常、約0.01重量部~約20重量部であることが好ましい。 When a thermal polymerization initiator is used as the polymerization initiator, the amount of the thermal polymerization initiator is usually preferably about 0.01 part by weight to about 20 parts by weight per 100 parts by weight of all the monomers.
AIBNなどの、重合反応時に窒素(N2)が発生する重合開始剤を使用した場合、結果として生じる複合材は気泡を含む場合がある。このような気泡は破断の起点となりうるため、複合材の伸長性などの性質が低下するおそれがある一方で、衝撃吸収能は向上し得ることが予測される。なお、複合材に含まれる気泡は、重合開始剤に由来するものに限定されず、発泡剤を添加することで得られるものや、溶媒の除去により得られるものなど、樹脂等に気泡を含ませることができる公知の方法により得られる気泡であってよい。 When a polymerization initiator that generates nitrogen (N 2 ) during the polymerization reaction, such as AIBN, is used, the resulting composite material may contain air bubbles. Since such bubbles can be the starting point of fracture, it is predicted that the impact absorption capacity can be improved while the properties such as the extensibility of the composite material may be deteriorated. The bubbles contained in the composite material are not limited to those derived from the polymerization initiator, and the resin or the like contains bubbles, such as those obtained by adding a foaming agent and those obtained by removing the solvent. It may be a bubble obtained by a known method capable of this.
本開示において使用可能な他の重合開始剤としては、例えば、過酸化水素と鉄(II)塩、過硫酸塩と亜硫酸水素ナトリウムなどのレドックス重合開始剤、金属触媒下でハロゲン化アルキルを用いるATRP(原子移動ラジカル重合)開始剤、金属と窒素含有配位子を用いるICAR ATRP開始剤やARGET ATRP開始剤、RAFT(可逆的付加-開裂連鎖移動重合)剤、NMP(ニトロキシドを介した重合)剤、ポリジメチルシロキサンユニット含有高分子アゾ重合開始剤、ポリエチレングリコールユニット含有高分子アゾ重合開始剤などの高分子重合開始剤などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。これらの重合開始剤は、それぞれ単独で用いてもよく、2種類以上を併用してもよい。 Other polymerization initiators that can be used in the present disclosure include, for example, redox polymerization initiators such as hydrogen peroxide and iron (II) salt, persulfate and sodium hydrogen sulfite, and ATRP using alkyl halides under a metal catalyst. (Atom transfer radical polymerization) initiator, ICAR ATRP initiator or ARGET ATRP initiator using metal and nitrogen-containing ligand, RAFT (reversible addition-cleavage chain transfer polymerization) agent, NMP (nitroxide-mediated polymerization) agent , Polydimethylsiloxane unit-containing polymer azo polymerization initiator, polyethylene glycol unit-containing polymer azo polymerization initiator, and other polymer polymerization initiators, but the present disclosure is not limited to these examples. .. These polymerization initiators may be used alone or in combination of two or more.
モノマーを重合させる際には、分子量を調整するために連鎖移動剤を用いてもよい。連鎖移動剤は、通常、モノマーと混合することによって用いることができる。連鎖移動剤としては、例えば、2-(ドデシルチオカルボノチオイルチオ)-2-メチルプロピオン酸、2-(ドデシルチオカルボノチオイルチオ)プロピオン酸、メチル2-(ドデシルチオカルボノチオイルチオ)-2-メチルプロピオネート、2-(ドデシルチオカルボノチオイルチオ)-2-メチルプロピオン酸3-アジド-1-プロパノールエステル、2-(ドデシルチオカルボノチオイルチオ)-2-メチルプロピオン酸ペンタフルオロフェニルエステル、ラウリルメルカプタン、ドデシルメルカプタン、チオグリセロールなどのメルカプタン基含有化合物、次亜リン酸ナトリウム、亜硫酸水素ナトリウムなどの無機塩などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。これらの連鎖移動剤は、それぞれ単独で用いてもよく、2種類以上を併用してもよい。連鎖移動剤の量は、特に限定されないが、通常、全モノマーの100重量部あたり約0.01重量部~約10重量部であればよい。 When polymerizing the monomer, a chain transfer agent may be used to adjust the molecular weight. Chain transfer agents can usually be used by mixing with monomers. Examples of the chain transfer agent include 2- (dodecylthiocarbonothio oil thio) -2-methylpropionic acid, 2- (dodecylthiocarbonoti oil thio) propionate, and methyl 2- (dodecylthio carbonothio oil thio)-. 2-Methylpropionate, 2- (dodecylthiocarbonothiolthio) -2-methylpropionate 3-azido-1-propanol ester, 2- (dodecylthiocarbonothiolthio) -2-methylpropionate pentafluoro Examples thereof include mercaptan group-containing compounds such as phenyl ester, lauryl mercaptan, dodecyl mercaptan and thioglycerol, and inorganic salts such as sodium hypophosphite and sodium hydrogen sulfite, but the present disclosure is not limited to such examples. Absent. Each of these chain transfer agents may be used alone, or two or more of them may be used in combination. The amount of the chain transfer agent is not particularly limited, but is usually about 0.01 parts by weight to about 10 parts by weight per 100 parts by weight of all the monomers.
モノマーを重合させる際の雰囲気は、特に限定がなく、大気であってもよく、あるいは窒素ガス、アルゴンガスなどの不活性ガスであってもよい。 The atmosphere for polymerizing the monomer is not particularly limited and may be the atmosphere or an inert gas such as nitrogen gas or argon gas.
モノマーを重合させる際の温度は、特に限定がなく、通常、5~100℃程度の温度であることが好ましい。モノマーを重合させるのに要する時間は、重合条件によって異なるので一概には決定することができないことから任意であるが、通常、1~20時間程度である。 The temperature at which the monomer is polymerized is not particularly limited, and is usually preferably about 5 to 100 ° C. The time required to polymerize the monomer varies depending on the polymerization conditions and cannot be unconditionally determined. Therefore, it is arbitrary, but it is usually about 1 to 20 hours.
重合反応は、残存しているモノマーの量が20質量%以下になった時点で、任意に終了することができる。なお、残存しているモノマーの量は、例えば、ゲルパーミエイションクロマトグラフィー(GPC)を用いて測定することができる。 The polymerization reaction can be arbitrarily terminated when the amount of the remaining monomer is 20% by mass or less. The amount of the remaining monomer can be measured by using, for example, gel permeation chromatography (GPC).
以上のようにしてモノマーを塊状重合させることにより、ポリマーマトリクスを得ることができる。 A polymer matrix can be obtained by bulk polymerization of the monomers as described above.
一実施形態において、前記モノマーが架橋剤の非存在下で重合される。別の実施形態において、前記モノマーが架橋剤の存在下で重合される。 In one embodiment, the monomer is polymerized in the absence of a cross-linking agent. In another embodiment, the monomer is polymerized in the presence of a cross-linking agent.
一実施形態において、前記ポリマーマトリクスは熱重合または光重合されたものである。別の実施形態において、前記ポリマーマトリクスは熱重合されたものである。別の実施形態において、前記ポリマーマトリクスは光重合されたものである。 In one embodiment, the polymer matrix is thermally polymerized or photopolymerized. In another embodiment, the polymer matrix is thermally polymerized. In another embodiment, the polymer matrix is photopolymerized.
モノマーを重合させる方法としては、例えば、塊状重合法、溶液重合法、乳化重合法、懸濁重合法などが挙げられるが、本開示は、かかる例示のみに限定されるものではない。これらの重合法のなかでは、塊状重合法および溶液重合法が好ましい。 Examples of the method for polymerizing the monomer include a massive polymerization method, a solution polymerization method, an emulsion polymerization method, a suspension polymerization method, and the like, but the present disclosure is not limited to these examples. Among these polymerization methods, a massive polymerization method and a solution polymerization method are preferable.
また、モノマーの重合は、例えば、ラジカル重合法、リビングラジカル重合法、アニオン重合法、カチオン重合法、付加重合法、重縮合法、触媒重合などの方法によって行うことができる。 Further, the polymerization of the monomer can be carried out by a method such as a radical polymerization method, a living radical polymerization method, an anion polymerization method, a cationic polymerization method, an addition polymerization method, a polycondensation method, or a catalytic polymerization method.
モノマーを溶液重合法によって重合させる場合には、例えば、モノマーを溶媒に溶解させ、得られた溶液を攪拌しながら重合開始剤を当該溶液に添加することによってモノマーを重合させることができるほか、重合開始剤を溶媒に溶解させ、得られた溶液を撹拌しながらモノマーを当該溶液に添加することによってモノマーを重合させることができる。溶媒は、モノマーと相溶する有機溶媒であることが好ましい。 When the monomer is polymerized by a solution polymerization method, for example, the monomer can be polymerized by dissolving the monomer in a solvent and adding a polymerization initiator to the solution while stirring the obtained solution. The monomer can be polymerized by dissolving the initiator in a solvent and adding the monomer to the solution while stirring the obtained solution. The solvent is preferably an organic solvent that is compatible with the monomer.
本開示の導電材に含まれるホモポリマーまたはコポリマーは、重合開始剤として過酸化物系の開始剤(例えば、過酸化ベンゾイル、およびアゾビスイソブチロニトリル、ならびにそれらの類似体)を使用することによって重合されてもよい。 The homopolymers or copolymers contained in the conductive materials of the present disclosure use peroxide-based initiators (for example, benzoyl peroxide and azobisisobutyronitrile, and their analogs) as polymerization initiators. May be polymerized by.
重合開始剤として上記使用可能な重合開始剤を用いる場合、当該重合開始剤の量は、全モノマーの100重量部あたり、通常、約0.01重量部~約20重量部であることが好ましい。 When the above-mentioned usable polymerization initiator is used as the polymerization initiator, the amount of the polymerization initiator is usually preferably about 0.01 part by weight to about 20 parts by weight per 100 parts by weight of all the monomers.
一実施形態では、モノマーに電子線を照射することにより、電子線重合が行われる。一実施形態では、電子線のみの照射によってモノマーを重合させることができる。電子線重合において、電子線は、一実施形態では、光重合開始剤の存在下で照射され、別の実施形態では光重合開始剤の非存在下で照射される。いずれの実施形態も、本開示の範囲内である。 In one embodiment, electron beam polymerization is performed by irradiating the monomer with an electron beam. In one embodiment, the monomer can be polymerized by irradiation with only an electron beam. In electron beam polymerization, the electron beam is irradiated in the presence of a photopolymerization initiator in one embodiment and in the absence of a photopolymerization initiator in another embodiment. Both embodiments are within the scope of the present disclosure.
モノマーを重合させる際の重合反応温度および雰囲気については、特に限定がない。通常、重合反応温度は、約50℃~約120℃である。重合反応時の雰囲気は、例えば、窒素ガスなどの不活性ガス雰囲気であることが好ましい。また、モノマーの重合反応時間は、重合反応温度などによって異なるので一概には決定することができないが、通常、約3~20時間である。 The polymerization reaction temperature and atmosphere when polymerizing the monomer are not particularly limited. Generally, the polymerization reaction temperature is about 50 ° C. to about 120 ° C. The atmosphere during the polymerization reaction is preferably an inert gas atmosphere such as nitrogen gas. Further, the polymerization reaction time of the monomer varies depending on the polymerization reaction temperature and the like and cannot be unconditionally determined, but is usually about 3 to 20 hours.
(2)導電材に含まれるポリマーマトリクスの製造方法
本開示の導電材に含まれるポリマー(またはポリマーマトリクス)は、特定のモノマーを2種以上混合して、適宜の重合条件のもと、必要に応じて適宜の重合開始剤等の添加剤を用いて、重合させることにより、製造することができる。そして、このポリマーマトリクスに導電成分および任意の他の成分を混合し、加熱することによって、本開示の導電材を製造することができる。ポリマーについては、以下に、個々の成分や具体的な製造条件などについて詳述する。
(2) Method for Producing Polymer Matrix Contained in Conductive Material The polymer (or polymer matrix) contained in the conductive material of the present disclosure is required by mixing two or more specific monomers under appropriate polymerization conditions. It can be produced by polymerizing with an appropriate additive such as a polymerization initiator. Then, the conductive material of the present disclosure can be produced by mixing the conductive component and any other component with this polymer matrix and heating the polymer matrix. The polymer will be described in detail below with details such as individual components and specific production conditions.
1つの局面において、本開示は、ポリマーマトリクスとして、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーを製造する方法に関する。代表的な実施形態において、該ポリマーマトリクスのモノマー成分は、式(1)
R2は、水素原子、置換もしくは非置換アルキル基、置換もしくは非置換シクロアルキル基、置換もしくは非置換非アリールヘテロシクロアルキル基、置換もしくは非置換アリール基、または置換もしくは非置換ヘテロアリール基である。
In one aspect, the present disclosure relates to a method of producing a homopolymer containing one monomer component or a copolymer containing two to three monomer components as a polymer matrix. In a typical embodiment, the monomer component of the polymer matrix is of formula (1).
R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ..
本開示の一実施形態において、前記モノマーの重合は、塊状重合法、溶液重合法、乳化重合法、および懸濁重合法からなる群より選択される重合法にしたがって行われる。理論により拘泥されることを望むものではないが、本開示のモノマーは、連鎖重合、逐次重合、またはリビング重合により重合され得る。 In one embodiment of the present disclosure, the polymerization of the monomer is carried out according to a polymerization method selected from the group consisting of a massive polymerization method, a solution polymerization method, an emulsion polymerization method, and a suspension polymerization method. Although not desired to be bound by theory, the monomers of the present disclosure can be polymerized by chain polymerization, step-growth polymerization, or living polymerization.
(3-1)モノマーの調製方法
本開示において使用されるモノマー成分は、実施例または試験例に例示される製造業者などから市販されるものであってもよく、当業者に周知の方法に従って調製してもよい。
(3-1) Method for Preparing Monomer The monomer component used in the present disclosure may be commercially available from a manufacturer exemplified in Examples or Test Examples, and is prepared according to a method well known to those skilled in the art. You may.
(3-2)光重合による製造方法
一実施形態では、本開示のポリマーマトリクスは、モノマー(1種または複数種のモノマーを含む)を、重合開始剤の存在下、露光重合することによって1工程で得られる。
(3-2) Production Method by Photopolymerization In one embodiment, the polymer matrix of the present disclosure is one step by exposure-polymerizing a monomer (including one or more kinds of monomers) in the presence of a polymerization initiator. Obtained at.
一実施形態では、本開示のポリマーマトリクスは、1種の(メタ)アクリルモノマーを重合開始剤の存在下、紫外線を照射することにより製造することができる。重合開始剤の好ましい例としては、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシドが挙げられる。 In one embodiment, the polymer matrix of the present disclosure can be produced by irradiating one type of (meth) acrylic monomer with ultraviolet rays in the presence of a polymerization initiator. Preferred examples of the polymerization initiator include 2,4,6-trimethylbenzoyldiphenylphosphine oxide.
本工程は、通常室温にて約2時間で行われるが、これに限定されず、0.5~3時間、もしくは0.5時間~24時間またはそれ以上の時間をかけてもよい。 This step is usually carried out at room temperature for about 2 hours, but is not limited to this, and may take 0.5 to 3 hours, 0.5 hours to 24 hours or more.
(3-3)樹脂溶液の調製方法
一実施形態では、モノマーを重合することにより得られる本開示のポリマーマトリクスを、溶媒に溶解させて、樹脂溶液を生成する。好ましい溶媒の例としては、ヘプタン、オクタン、ウンデカン、リモネン、3-メトキシ-3-メチル-1-ブタノール、オクタノール、および2-エチル-1-ヘキサノールなどが挙げられる。
(3-3) Method for Preparing Resin Solution In one embodiment, the polymer matrix of the present disclosure obtained by polymerizing a monomer is dissolved in a solvent to produce a resin solution. Examples of preferred solvents include heptane, octane, undecane, limonene, 3-methoxy-3-methyl-1-butanol, octanol, and 2-ethyl-1-hexanol.
(3-4)導電材の調製方法
一実施形態では、導電材は、(3-3)で得た樹脂溶液を導電成分、および必要に応じて分散剤と混合し、得られた混合物を、加熱して得られる。当業者は、本明細書の記載および当該分野で公知の任意の手法を用いて、この手法以外を用いても導電材を製造することができる。
(3-4) Method for preparing conductive material In one embodiment, the conductive material is prepared by mixing the resin solution obtained in (3-3) with a conductive component and, if necessary, a dispersant, and the obtained mixture is used. Obtained by heating. A person skilled in the art can produce a conductive material by using any method known in the art as described in the present specification and using other methods.
本開示の導電材は、特定のモノマーを1種または2種以上混合して、適宜の重合条件のもと、必要に応じて適宜の重合開始剤等の添加剤を用いて、重合させることにより、製造することができる。以下に、個々の成分や具体的な製造条件などについて詳述する。 The conductive material of the present disclosure is obtained by mixing one or more specific monomers and polymerizing them under appropriate polymerization conditions using appropriate additives such as a polymerization initiator as necessary. , Can be manufactured. The individual components and specific manufacturing conditions will be described in detail below.
(導電成分の説明)
本開示における必須の導電成分は、金属系成分(酸化亜鉛、チタン酸カリウムなどの導電性ウィスカー、ならびに酸化チタンなどの導電性金属酸化物を含む)であり、好ましくは、金属成分であり、より好ましくは、銅、金、ニッケル、錫、アルミニウム、亜鉛、鉄、銀などの金属粒子である。本開示における導電成分として、金属系成分と一緒に、例えば、鱗片状黒鉛などの天然黒鉛、人造黒鉛などのグラファイト、アセチレンブラック、ケッチェンブラック、チャンネルブラック、ファーネスブラック、ランプブラック、サーマルブラックなどのカーボンブラック、グラフェン、カーボンナノチューブ、フラーレンなどの炭素系材料;炭素繊維、金属繊維などの導電性繊維;フッ化カーボン;ポリフェニレン誘導体などの有機導電性材料などを使用してもよい。本開示においては、必須導電成分をそれぞれ単独で用いてもよく、また、これらの導電成分のうち、少なくとも1種の必須導電成分を含めて、2種類以上を併用してもよい。
(Explanation of conductive components)
The essential conductive component in the present disclosure is a metal-based component (including a conductive whisker such as zinc oxide and potassium titanate, and a conductive metal oxide such as titanium oxide), preferably a metal component, and more. Preferred are metal particles such as copper, gold, nickel, tin, aluminum, zinc, iron and silver. As the conductive component in the present disclosure, for example, natural graphite such as scaly graphite, graphite such as artificial graphite, acetylene black, ketjen black, channel black, furnace black, lamp black, thermal black, etc. are used together with the metallic component. Carbon-based materials such as carbon black, graphite, carbon nanotubes, and fullerene; conductive fibers such as carbon fibers and metal fibers; carbon fluoride; organic conductive materials such as polyphenylene derivatives may be used. In the present disclosure, each of the essential conductive components may be used alone, or two or more of these conductive components may be used in combination, including at least one essential conductive component.
ポリマーマトリクスおよび導電成分の合計固形分における導電成分の固形分の含有率は、当該導電成分の種類などによって異なるので一概には決定することができないが、通常、作業性および成形性に優れるとともに、柔軟性および伸長性に優れた導電性フィルムを得る観点から、好ましくは1質量%以上であり、作業性および成形性に優れるとともに、柔軟性および伸長性に優れた導電性フィルムを得る観点から、好ましくは100質量%以下である。 The solid content of the conductive component in the total solid content of the polymer matrix and the conductive component cannot be unconditionally determined because it differs depending on the type of the conductive component and the like, but it is usually excellent in workability and moldability, and also. From the viewpoint of obtaining a conductive film having excellent flexibility and extensibility, it is preferably 1% by mass or more, and from the viewpoint of obtaining a conductive film having excellent workability and moldability and excellent flexibility and extensibility. It is preferably 100% by mass or less.
カーボンナノチューブとしては、例えば、1枚のシート状グラファイト(グラフェンシート)を筒状に丸めた中空円筒構造のシングルウォールカーボンナノチューブ、直径の異なるシングルウォールカーボンナノチューブを同心円状に複数積層した構造のマルチウォールカーボンナノチューブ、スーパーグロース法により製造されるシングルウォールカーボンナノチューブ、シングルウォールカーボンナノチューブの端部が円錐状で閉じた形状のカーボンナノコーン、内部にフラーレンを内包するカーボンナノチューブなどが挙げられるが、本開示は、かかる例示のみに限定されるものではない。これらのカーボンナノチューブは、それぞれ単独で用いてもよく、2種類以上を併用してもよい。これらのカーボンナノチューブのなかでは、マルチウォールカーボンナノチューブが好ましい。 Examples of carbon nanotubes include single-wall carbon nanotubes having a hollow cylindrical structure in which one sheet of graphite (graphene sheet) is rolled into a cylinder, and multi-walls having a structure in which a plurality of single-wall carbon nanotubes having different diameters are concentrically laminated. Examples thereof include carbon nanotubes, single-wall carbon nanotubes manufactured by the super-growth method, carbon nanocones having a conical and closed end of the single-wall carbon nanotubes, and carbon nanotubes containing fullerenes inside. Is not limited to such examples. Each of these carbon nanotubes may be used alone, or two or more types may be used in combination. Among these carbon nanotubes, multi-wall carbon nanotubes are preferable.
カーボンナノチューブの長さは、作業性および成形性に優れるとともに、柔軟性および伸長性に優れた導電性フィルムを得る観点から、好ましくは0.1~1000μm、より好ましくは1~500μmであり、さらに好ましくは1~90μmである。 The length of the carbon nanotubes is preferably 0.1 to 1000 μm, more preferably 1 to 500 μm, and further, from the viewpoint of obtaining a conductive film having excellent workability and moldability and excellent flexibility and extensibility. It is preferably 1 to 90 μm.
カーボンナノチューブの直径は、作業性および成形性に優れるとともに、柔軟性および伸長性に優れた導電性フィルムを得る観点から、好ましくは10~50nm、より好ましくは10~20nmである。 The diameter of the carbon nanotubes is preferably 10 to 50 nm, more preferably 10 to 20 nm, from the viewpoint of obtaining a conductive film having excellent workability and moldability, as well as excellent flexibility and extensibility.
ポリマーマトリクスおよびカーボンナノチューブの合計固形分におけるカーボンナノチューブの固形分の含有率は、作業性および成形性に優れるとともに、柔軟性および伸長性に優れた導電性フィルムを得る観点から、好ましくは1質量%以上、より好ましくは1.5質量%以上、さらに好ましくは2質量%以上であり、作業性および成形性に優れるとともに、柔軟性および伸長性に優れた導電性フィルムを得る観点から、好ましくは25質量%以下、より好ましくは20質量%以下、さらに好ましくは15質量%以下であり、さらに一層好ましくは3.5~10質量%である。 The solid content of the carbon nanotubes in the total solid content of the polymer matrix and the carbon nanotubes is preferably 1% by mass from the viewpoint of obtaining a conductive film having excellent workability and moldability as well as excellent flexibility and extensibility. The above is more preferably 1.5% by mass or more, still more preferably 2% by mass or more, and is preferably 25 from the viewpoint of obtaining a conductive film having excellent workability and moldability and excellent flexibility and extensibility. It is mass% or less, more preferably 20 mass% or less, further preferably 15 mass% or less, and even more preferably 3.5 to 10 mass%.
(導電材の用途)
本開示の導電性ポリマーは、例えば、アクチュエータ、産業用ロボットなどに使用されるセンサ、配線、電極、基板、発電素子、スピーカー、マイクロフォン、ノイズキャンセラ、トランスデューサ、人工筋肉、小型ポンプ、医療用器具などに好適に使用することができる導電性フィルムおよび当該導電性フィルムの原料として好適に使用することができる。
(Use of conductive material)
The conductive polymer of the present disclosure is used in, for example, sensors, wirings, electrodes, substrates, power generating elements, speakers, microphones, noise cancellers, transducers, artificial muscles, small pumps, medical instruments and the like used in actuators, industrial robots and the like. It can be suitably used as a conductive film that can be suitably used and as a raw material for the conductive film.
(好ましい実施形態)
以下に本開示の好ましい実施形態を説明する。以下に提供される実施形態は、本開示のよりよい理解のために提供されるものであり、本開示の範囲は以下の記載に限定されるべきでないことが理解される。従って、当業者は、本明細書中の記載を参酌して、本開示の範囲内で適宜改変を行うことができることは明らかである。また、本開示の以下の実施形態は単独でも使用されあるいはそれらを組み合わせて使用することができることが理解される。
(Preferable embodiment)
The preferred embodiments of the present disclosure will be described below. It is understood that the embodiments provided below are provided for a better understanding of the present disclosure and the scope of the present disclosure should not be limited to the following description. Therefore, it is clear that a person skilled in the art can make appropriate modifications within the scope of the present disclosure in consideration of the description in the present specification. It is also understood that the following embodiments of the present disclosure may be used alone or in combination.
(導電率向上用途)
1つの局面において、本開示は、導電率向上用途に関する。
(Use for improving conductivity)
In one aspect, the present disclosure relates to conductivity improving applications.
より特定すると、本開示は、有機リン化合物を含む、金属系成分を含む導電性ポリマーの導電率を向上させるための組成物を提供する。 More specifically, the present disclosure provides a composition for improving the conductivity of a conductive polymer containing a metallic component, which contains an organic phosphorus compound.
1つの具体的な実施形態では、ホスフィンの添加によって、従来焼結しなかった低温度(120℃)での焼結が起きたことが確認された。理論に束縛されることを望まないが、この実施形態では、ホスフィンの添加量が増加するほど、抵抗値変化の低下がさらに確認されたので、内部の金属粒子の焼結が促進されたと考えられる。また、ホスフィンの添加量が多いほど、フィラーの接点は少なくなると考えられるが、本開示により、導電率に大きな変化が無いことが見出された。加熱中の系のエネルギー計算を行ったところ、ホスフィン分子と銀原子の間の距離が相互作用しうる近さにあるときが最も安定的であったため、吸着拡散効果により、微粒子が多量に生成し、接点を作っているためであると考えられる。 In one specific embodiment, it was confirmed that the addition of phosphine caused sintering at a low temperature (120 ° C.), which was not conventionally sintered. Although not bound by theory, in this embodiment, it is considered that the sintering of the metal particles inside was promoted because the decrease in the resistance value change was further confirmed as the amount of phosphine added increased. .. Further, it is considered that the larger the amount of phosphine added, the smaller the number of contacts of the filler, but it was found by the present disclosure that there is no significant change in the conductivity. When the energy of the system during heating was calculated, it was most stable when the distance between the phosphine molecule and the silver atom was close enough to interact, so a large amount of fine particles were generated due to the adsorption diffusion effect. It is thought that this is because the contacts are made.
1つの実施形態では、前記有機リン化合物が、3価リンを含む。 In one embodiment, the organophosphorus compound comprises trivalent phosphorus.
1つの実施形態では、前記有機リン化合物が、アルキル、シクロアルキルまたはアリールで置換されたホスフィンである。 In one embodiment, the organophosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
1つの実施形態では、前記有機リン化合物が、トリブチルホスフィン、トリオクチルホスフィン、トリフェニルホスフィン、トリ(o-トリル)ホスフィン、シクロヘキシルジフェニルホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、およびトリシクロヘキシルホスフィンからなる群より選択されるホスフィンの1種または2種以上の組合せである。 In one embodiment, the organophosphorus compounds are tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphino) ethane, and tricyclohexyl. One or a combination of two or more phosphines selected from the group consisting of phosphines.
1つの実施形態では、前記有機リン化合物がトリフェニルホスフィンである。 In one embodiment, the organophosphorus compound is triphenylphosphine.
1つの実施形態では、前記金属系成分が、金属、金属酸化物、金属炭化物、金属硫化物、またはこれらの組合せである。 In one embodiment, the metal-based component is a metal, a metal oxide, a metal carbide, a metal sulfide, or a combination thereof.
1つの実施形態では、前記金属が、銀、銅、金、アルミニウム、亜鉛、錫、ニッケル、および/または鉄を含む。 In one embodiment, the metal comprises silver, copper, gold, aluminum, zinc, tin, nickel, and / or iron.
1つの実施形態では、前記金属が、銀である。 In one embodiment, the metal is silver.
1つの実施形態では、前記金属酸化物が、アルミナ、酸化スズ、酸化インジウム、酸化亜鉛、インジウム-スズ酸化物、およびアンチモン-スズ酸化物からなる群より選択される酸化物の一つまたは二つ以上の組合せである。 In one embodiment, the metal oxide is one or two oxides selected from the group consisting of alumina, tin oxide, indium oxide, zinc oxide, indium-tin oxide, and antimony-tin oxide. The above combination.
1つの実施形態では、前記金属炭化物が、炭化タングステン、炭化チタン、炭化モリブデン、炭化タンタル、炭化ニオブ、炭化バナジウム、および炭化ジルコニウムからなる群より選択される炭化物の一つまたは二つ以上の組合せである。 In one embodiment, the metal carbide is one or more combinations of carbides selected from the group consisting of tungsten carbide, titanium carbide, molybdenum carbide, tantalum carbide, niobium carbide, vanadium carbide, and zirconium carbide. is there.
別の実施形態では、前記金属系成分が、1μm~100μmの粒子径を有する粒子である。前記金属系成分は、好ましくは、90μm以下、80μm以下、70μm以下、60μm以下、50μm以下、40μm以下、30μm以下、20μm以下、10μm以下、5μm以下等の粒子径を有する粒子であり、0.01μm以上、0.05μm以上、0.1μm以上、0.2μm以上、0.3μm以上、0.4μm以上、0.5μm以上、0.6μm以上、0.7μm以上、0.8μm以上、0.9μm以上、1μm以上、1.5μm以上、2μm以上、2,5μm以上、3μm以上等であり得る。前記金属系成分は、より好ましくは、1μm~50μm、さらに好ましくは、1μm~10μm、なおもさらに好ましくは、1μm~10μmの粒子径を有する粒子である。また、粒子の形状は、特に限定されず、例としては、球状、鱗片状、針状等の形状が挙げられる。 In another embodiment, the metal-based component is a particle having a particle diameter of 1 μm to 100 μm. The metallic component is preferably a particle having a particle diameter of 90 μm or less, 80 μm or less, 70 μm or less, 60 μm or less, 50 μm or less, 40 μm or less, 30 μm or less, 20 μm or less, 10 μm or less, 5 μm or less, and 0. 01 μm or more, 0.05 μm or more, 0.1 μm or more, 0.2 μm or more, 0.3 μm or more, 0.4 μm or more, 0.5 μm or more, 0.6 μm or more, 0.7 μm or more, 0.8 μm or more, 0. It can be 9 μm or more, 1 μm or more, 1.5 μm or more, 2 μm or more, 2.5 μm or more, 3 μm or more, and the like. The metal-based component is more preferably particles having a particle size of 1 μm to 50 μm, further preferably 1 μm to 10 μm, and even more preferably 1 μm to 10 μm. The shape of the particles is not particularly limited, and examples thereof include spherical, scaly, and needle-shaped shapes.
1つの実施形態では、前記導電性ポリマー中のポリマーマトリクスは、(メタ)アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、またはエポキシ系ポリマーである。 In one embodiment, the polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
1つの実施形態では、前記導電性ポリマー中のポリマーマトリクスは、(メタ)アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、エポキシ系ポリマー、またはスチレン・ブタジエン系ポリマーである。 In one embodiment, the polymer matrix in the conductive polymer is a (meth) acrylic polymer, a urethane polymer, an olefin polymer, an epoxy polymer, or a styrene-butadiene polymer.
1つの実施形態では、前記導電性ポリマー中のポリマーマトリクスは、(メタ)アクリル系ポリマーである。 In one embodiment, the polymer matrix in the conductive polymer is a (meth) acrylic polymer.
1つの実施形態では、前記導電性ポリマー中のポリマーマトリクスは、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーである。 In one embodiment, the polymer matrix in the conductive polymer is a homopolymer containing one monomer component or a copolymer containing two to three monomer components.
1つの実施形態では、前記導電性ポリマー中のポリマーマトリクスは、ホモポリマーである。 In one embodiment, the polymer matrix in the conductive polymer is a homopolymer.
1つの実施形態では、前記ポリマーマトリクスのモノマー成分が、式(1)
1つの実施形態では、R1は、水素原子である。別の実施形態では、R1は、メチル基である。 In one embodiment, R 1 is a hydrogen atom. In another embodiment, R 1 is a methyl group.
1つの実施形態では、R2は、水素原子、または置換もしくは非置換アルキル基である。 In one embodiment, R 2 is a hydrogen atom, or a substituted or unsubstituted alkyl group.
1つの実施形態では、R2は、水素原子、または置換もしくは非置換C1~6アルキル基である。 In one embodiment, R 2 is a hydrogen atom, or a substituted or unsubstituted C 1-6 alkyl group.
1つの実施形態では、R2は、エチルである。 In one embodiment, R 2 is ethyl.
(焼結促進剤)
1つの局面では、本開示は、有機リン化合物を含む、金属系成分用の焼結促進剤を提供する。
(Sintering accelerator)
In one aspect, the present disclosure provides sintering accelerators for metallic components, including organophosphorus compounds.
1つの具体的な局面では、本開示は、トリアリールホスフィンを含む、金属系成分用の焼結促進剤を提供する。前記焼結促進剤の好ましい実施形態は、本明細書に記載されている任意の実施形態またはその組み合わせを利用することができ、本明細書における(導電率向上用途)の項で記載される任意の実施形態を1つまたは複数組み合わせて適用することができる。 In one specific aspect, the present disclosure provides sintering accelerators for metallic components, including triarylphosphine. As a preferred embodiment of the sintering accelerator, any embodiment described in the present specification or a combination thereof can be utilized, and any of the embodiments described in the section (Use for improving conductivity) in the present specification. One or a combination of a plurality of embodiments of the above can be applied.
理論に拘泥されることは望まないが、金属系成分(例えば、銀粒子)と有機分子(例えば、トリフェニルホスフィン)が相互作用することで、金属系成分の表面エネルギーを低下させ、外的エネルギー(焼結による熱エネルギー)の影響を受けやすくなるために、焼結が促進されると考えられる。 Although we do not want to be bound by theory, the interaction between metallic components (eg, silver particles) and organic molecules (eg, triphenylphosphine) lowers the surface energy of the metallic components and external energy. It is considered that sintering is promoted because it is easily affected by (heat energy due to sintering).
本開示の焼結促進剤は、粉末冶金による成形体の製造や焼結合金の製造を行う際など、上述した焼成に用いてもよい。 The sintering accelerator of the present disclosure may be used for the above-mentioned firing, such as when manufacturing a molded product by powder metallurgy or manufacturing a sintered alloy.
(導電材)
1つの局面では、本開示は、本開示のポリマーマトリクスと、金属と、有機リン化合物とを含む、導電材を提供する。
(Conductive material)
In one aspect, the present disclosure provides a conductive material comprising the polymer matrix of the present disclosure, a metal, and an organophosphorus compound.
本開示の導電材は、エラストマーや基板上に塗工されることが企図されているので、加熱温度はより低い方が好ましい。銀ミクロ粒子とアクリル共重合体の混合物は、180℃での加熱処理が必要であったが、ポリマーマトリクスと金属との混合物にトリフェニルホスフィン溶液を添加することにより、樹脂組成や銀粒子を変更することなく、従来のものより低温での加熱処理が可能となった。 Since the conductive material of the present disclosure is intended to be coated on an elastomer or a substrate, it is preferable that the heating temperature is lower. The mixture of silver microparticles and acrylic copolymer required heat treatment at 180 ° C., but the resin composition and silver particles were changed by adding a triphenylphosphine solution to the mixture of polymer matrix and metal. It is possible to perform heat treatment at a lower temperature than the conventional one without doing so.
導電材の好ましい実施形態は、本明細書に記載されている任意の実施形態またはその組み合わせを利用することができ、本明細書における(導電率向上用途)の項で記載される任意の実施形態を1つまたは複数組み合わせて適用することができる。 As a preferred embodiment of the conductive material, any embodiment described in the present specification or a combination thereof can be utilized, and any embodiment described in the section (use for improving conductivity) in the present specification. Can be applied as one or a combination of two or more.
1つの実施形態では、前記有機リン化合物が3価リンを含む。 In one embodiment, the organophosphorus compound comprises trivalent phosphorus.
1つの実施形態では、前記有機リン化合物が、アルキル、シクロアルキルまたはアリールで置換されたホスフィンである。 In one embodiment, the organophosphorus compound is phosphine substituted with alkyl, cycloalkyl or aryl.
1つの実施形態では、前記有機リン化合物が、トリブチルホスフィン、トリオクチルホスフィン、トリフェニルホスフィン、トリ(o-トリル)ホスフィン、シクロヘキシルジフェニルホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、およびトリシクロヘキシルホスフィンからなる群より選択される1種のホスフィンまたは2種以上の組合せである。 In one embodiment, the organophosphorus compounds are tributylphosphine, trioctylphosphine, triphenylphosphine, tri (o-tolyl) phosphine, cyclohexyldiphenylphosphine, 1,2-bis (diphenylphosphino) ethane, and tricyclohexyl. One type of phosphine or a combination of two or more types selected from the group consisting of phosphine.
1つの実施形態では、前記有機リン化合物がトリフェニルホスフィンである。 In one embodiment, the organophosphorus compound is triphenylphosphine.
1つの実施形態では、前記金属が、銀、銅、金、アルミニウム、亜鉛、錫、ニッケル、および/または鉄を含む。好ましい実施形態では、金属は銀である。理論に束縛されることを望まないが、銀は、導電性に優れ、耐性もよいからである。 In one embodiment, the metal comprises silver, copper, gold, aluminum, zinc, tin, nickel, and / or iron. In a preferred embodiment, the metal is silver. I don't want to be bound by theory, because silver has excellent conductivity and resistance.
1つの実施形態では、前記金属が、1μm~100μmの粒子径を有する粒子である。 In one embodiment, the metal is a particle having a particle size of 1 μm to 100 μm.
1つの実施形態では、前記ポリマーマトリクスは、アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、またはエポキシ系ポリマーである。 In one embodiment, the polymer matrix is an acrylic polymer, a urethane polymer, an olefin polymer, or an epoxy polymer.
1つの実施形態では、前記ポリマーマトリクスは、アクリル系ポリマー、ウレタン系ポリマー、オレフィン系ポリマー、エポキシ系ポリマー、またはスチレン・ブタジエン系ポリマーである。 In one embodiment, the polymer matrix is an acrylic polymer, a urethane polymer, an olefin polymer, an epoxy polymer, or a styrene-butadiene polymer.
1つの実施形態では、前記ポリマーマトリクスは、(メタ)アクリル系ポリマーまたはスチレン・ブタジエン系ポリマーである。1つの実施形態では、前記ポリマーマトリクスは、(メタ)アクリル系ポリマーである。1つの実施形態では、前記ポリマーマトリクスは、スチレン・ブタジエン系ポリマーである。 In one embodiment, the polymer matrix is a (meth) acrylic polymer or a styrene-butadiene polymer. In one embodiment, the polymer matrix is a (meth) acrylic polymer. In one embodiment, the polymer matrix is a styrene-butadiene polymer.
1つの実施形態では、前記ポリマーマトリクスは、1種のモノマー成分を含むホモポリマーまたは2~3種のモノマー成分を含むコポリマーである。 In one embodiment, the polymer matrix is a homopolymer containing one monomer component or a copolymer containing two to three monomer components.
1つの実施形態では、前記ポリマーマトリクスは、ホモポリマーである。 In one embodiment, the polymer matrix is a homopolymer.
1つの実施形態では、前記ポリマーマトリクスのモノマー成分が、式(1)
1つの実施形態では、R1は、水素原子である。別の実施形態では、R1は、メチル基である。 In one embodiment, R 1 is a hydrogen atom. In another embodiment, R 1 is a methyl group.
1つの実施形態では、R2は、水素原子、または置換もしくは非置換アルキル基である。 In one embodiment, R 2 is a hydrogen atom, or a substituted or unsubstituted alkyl group.
1つの実施形態では、R2は、水素原子、または置換もしくは非置換C1~6アルキル基である。 In one embodiment, R 2 is a hydrogen atom, or a substituted or unsubstituted C 1-6 alkyl group.
1つの実施形態では、R2は、エチルである。 In one embodiment, R 2 is ethyl.
1つの実施形態では、前記導電材が、分散剤をさらに含む。 In one embodiment, the conductive material further comprises a dispersant.
1つの実施形態では、前記分散剤は、2-(2-ブトキシエトキシ)エタノールである。 In one embodiment, the dispersant is 2- (2-butoxyethoxy) ethanol.
(導電材の製造)
1つの局面では、本開示は、本開示の導電材および焼結促進剤の製造方法を提供する。
(Manufacturing of conductive material)
In one aspect, the present disclosure provides a method for producing the conductive materials and sintering accelerators of the present disclosure.
具体的な局面では、本開示は、ポリマーマトリクスと金属と有機リン化合物とを含む混合物を加熱して導電材を生成する工程を包含する、導電材を製造する方法を提供する。
この方法は、前記ポリマーマトリクスと該金属と有機リン化合物とを含む混合物を加熱して、前記金属を含む導電性ポリマーを生成する工程を包含する。製造法の好ましい実施形態は、本明細書に記載されている任意の実施形態またはその組み合わせを利用することができ、本明細書における(導電率向上用途)の項で記載される任意の実施形態を1つまたは複数組み合わせて適用することができる。
In a specific aspect, the present disclosure provides a method for producing a conductive material, which comprises a step of heating a mixture containing a polymer matrix, a metal and an organophosphorus compound to produce a conductive material.
The method comprises heating a mixture of the polymer matrix with the metal and an organophosphorus compound to produce a conductive polymer containing the metal. As a preferred embodiment of the production method, any embodiment described in the present specification or a combination thereof can be utilized, and any embodiment described in the section (Use for improving conductivity) in the present specification. Can be applied as one or a combination of two or more.
1つの実施形態では、前記加熱の温度が80℃~150℃であり、好ましくは、100℃~140℃である。 In one embodiment, the heating temperature is 80 ° C. to 150 ° C., preferably 100 ° C. to 140 ° C.
1つの実施形態では、前記加熱の時間が10分~50分である。 In one embodiment, the heating time is 10 to 50 minutes.
別の実施形態では、前記方法は、加熱する前に、前記混合物に分散剤を添加する工程を含む。 In another embodiment, the method comprises adding a dispersant to the mixture prior to heating.
(注記)
本明細書において「または」は、文章中に列挙されている事項の「少なくとも1つ以上」を採用できるときに使用される。「もしくは」も同様である。本明細書において「2つの値の範囲内」と明記した場合、その範囲には2つの値自体も含む。
(Note)
As used herein, "or" is used when "at least one" of the matters listed in the text can be adopted. The same applies to "or". When specified as "within the range of two values" in the present specification, the range also includes the two values themselves.
本明細書において引用された、科学文献、特許、特許出願などの参考文献は、その全体が、各々具体的に記載されたのと同じ程度に本明細書において参考として援用される。 References such as scientific literature, patents, and patent applications cited in this specification are incorporated herein by reference in their entirety to the same extent as they are specifically described.
以上、本開示を、理解の容易のために好ましい実施形態を示して説明してきた。以下に、試験例に基づいて本開示を説明するが、上述の説明および以下の試験例は、例示の目的のみに提供され、本開示を限定する目的で提供したのではない。従って、本開示の範囲は、本明細書に具体的に記載された実施形態にも実施例にも試験例にも限定されず、特許請求の範囲によってのみ限定される。 The present disclosure has been described above by showing preferred embodiments for ease of understanding. The present disclosure will be described below based on Test Examples, but the above description and the following Test Examples are provided for purposes of illustration only and not for the purpose of limiting this disclosure. Therefore, the scope of the present disclosure is not limited to the embodiments, examples, or test examples specifically described in the present specification, but is limited only by the scope of claims.
[試験例]
以下に試験例を記載する。以下の試験例で用いる生物の取り扱いは、必要な場合、監督官庁で規定される基準を遵守した。試薬類は具体的には実施例または試験例中に記載した製品を使用したが、他メーカー(Sigma-Aldrich、など)の同等品でも代用可能である。
[Test example]
Test examples are described below. The handling of organisms used in the following test examples complied with the standards set by the regulatory agency, if necessary. Specifically, as the reagents, the products described in Examples or Test Examples were used, but equivalent products of other manufacturers (Sigma-Aldrich, etc.) can be substituted.
(ポリマーマトリクスの調製)
<試験例1>
エチルアクリレート(EA、10.00g)を、重合開始剤としての2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシド(0.0123g、BASF社製、商品名 Irgacure TPO)と混合することにより、重合開始剤を含有するモノマー成分を得た。得られたモノマー成分を透明ガラス製の成形型(縦:100mm、横: 100mm、深さ:2mm)内に注入した後、当該モノマー成分に照射線量が0.36mW/cm2となるように紫外線を照射し、モノマー成分を2時間塊状重合することによって重合体を得た。
(Preparation of polymer matrix)
<Test Example 1>
A polymerization initiator by mixing ethyl acrylate (EA, 10.00 g) with 2,4,6-trimethylbenzoyldiphenylphosphine oxide (0.0123 g, manufactured by BASF, trade name: Irgacure TPO) as a polymerization initiator. A monomer component containing the above was obtained. After injecting the obtained monomer component into a molding mold made of transparent glass (length: 100 mm, width: 100 mm, depth: 2 mm), ultraviolet rays are applied to the monomer component so that the irradiation dose is 0.36 mW / cm 2. The monomer component was bulk-polymerized for 2 hours to obtain a polymer.
得られた重合体(10.00g)をトルエン(90.00g)に溶解させることにより、アクリル樹脂溶液を得た。 An acrylic resin solution was obtained by dissolving the obtained polymer (10.00 g) in toluene (90.00 g).
(ホスフィン溶液の調製)
トリフェニルホスフィン(5.00g)をテトラヒドロフラン(5.00g)に溶解させホスフィン溶液を得た。
(Preparation of phosphine solution)
Triphenylphosphine (5.00 g) was dissolved in tetrahydrofuran (5.00 g) to obtain a phosphine solution.
(導電性フィルムの作成方法)
試験例1で得たアクリル樹脂溶液(60.00g)に、銀フィラー(24.00g、福田金属箔粉工業株式会社製、商品名 AgC-A)、分散剤としての2-(2-ブトキシエトキシ)エタノール(0.5g)、及び調製しておいたトリフェニルホスフィン溶液(0.12g)を添加し、クラボウ社製マゼルスターにて混合して導電材前駆体を得た。
(How to make a conductive film)
To the acrylic resin solution (60.00 g) obtained in Test Example 1, a silver filler (24.00 g, manufactured by Fukuda Metal Foil Powder Industry Co., Ltd., trade name AgC-A), 2- (2-butoxyethoxy) as a dispersant ) Ethanol (0.5 g) and the prepared triphenylphosphine solution (0.12 g) were added and mixed with Mazelstar manufactured by Kurabou Co., Ltd. to obtain a conductive material precursor.
得られた導電材前駆体を剥離フィルムとして離形ポリエチレンテレフタレートフィルム(三井化学東セロ株式会社製、商品名セパレーターSP-PET PET-01-Bu)に塗工し、塗膜を形成した。 The obtained conductive material precursor was applied as a release film to a release polyethylene terephthalate film (manufactured by Mitsui Chemicals Tohcello Co., Ltd., trade name Separator SP-PET PET-01-Bu) to form a coating film.
塗膜を、オーブンにて120℃で30分間加熱し、約30μm厚の導電性フィルムを得た。 The coating film was heated in an oven at 120 ° C. for 30 minutes to obtain a conductive film having a thickness of about 30 μm.
(体積抵抗率の測定)
得られた導電性フィルムを縦0.5cm、横2.00cmに切り出し、ロレスタGP(株式会社三菱ケミカルアナリテック製)を用いて4端子法で測定した。
(Measurement of volume resistivity)
The obtained conductive film was cut into a length of 0.5 cm and a width of 2.00 cm, and measured by a 4-terminal method using Loresta GP (manufactured by Mitsubishi Chemical Analytech Co., Ltd.).
(抵抗値変化の確認方法)
(抵抗値の測定)
上記で得られた導電性フィルムを縦0.5cm、横2.00cmに切り出し、電極間距離を1.00cmに固定したデジタルマルチメータ〔三和電機計器株式会社製 商品名PC773〕にて伸張前抵抗値(ΩA)を測定した。
(How to check the change in resistance value)
(Measurement of resistance value)
The conductive film obtained above was cut out to a length of 0.5 cm and a width of 2.00 cm, and before stretching with a digital multimeter [trade name PC773 manufactured by Sanwa Denki Keiki Co., Ltd.] in which the distance between electrodes was fixed at 1.00 cm. The resistance value (ΩA) was measured.
(抵抗値変化)
次いで、導電性フィルムをマルチメータ電極上に固定したまま、電極間距離を2.00cmとし、その際の抵抗値(ΩB)を測定した。抵抗値変化を以下のように算出した。
抵抗値変化=ΩB/ΩA
(Change in resistance value)
Next, the distance between the electrodes was set to 2.00 cm while the conductive film was fixed on the multimeter electrode, and the resistance value (ΩB) at that time was measured. The change in resistance value was calculated as follows.
Resistance value change = ΩB / ΩA
<試験例2および3>
トリフェニルホスフィン溶液の添加量を表1に記載したように変更した以外は、試験例1と同様にして導電性フィルムを作製し、試験例1と同様にして抵抗値変化を測定した。
<Test Examples 2 and 3>
A conductive film was prepared in the same manner as in Test Example 1 except that the amount of the triphenylphosphine solution added was changed as shown in Table 1, and the change in resistance value was measured in the same manner as in Test Example 1.
<試験例4>
トリフェニルホスフィンに代えて、シクロヘキシルジフェニルホスフィンを用いた以外は試験例1と同様にして、シクロヘキシルジフェニルホスフィン溶液を作製した。トリフェニルホスフィン溶液に代えて、このシクロヘキシルジフェニルホスフィン溶液を用いた以外は、試験例1と同様にして導電性フィルムを作製し、試験例1と同様にして抵抗値変化を測定した。
<Test Example 4>
A cyclohexyldiphenylphosphine solution was prepared in the same manner as in Test Example 1 except that cyclohexyldiphenylphosphine was used instead of triphenylphosphine. A conductive film was prepared in the same manner as in Test Example 1 except that this cyclohexyldiphenylphosphine solution was used instead of the triphenylphosphine solution, and the change in resistance value was measured in the same manner as in Test Example 1.
<試験例5~7>
銀フィラーの添加量を表2に記載したように変更した以外は、試験例1と同様にして導電性フィルムを作製し、試験例1と同様にして抵抗値変化を測定した。
<Test Examples 5 to 7>
A conductive film was prepared in the same manner as in Test Example 1 except that the amount of the silver filler added was changed as shown in Table 2, and the change in resistance value was measured in the same manner as in Test Example 1.
<試験例8>
加熱処理の温度を150℃に変更した以外は、試験例1と同様にして導電性フィルムを作製し、試験例1と同様にして抵抗値変化を測定した。
<Test Example 8>
A conductive film was prepared in the same manner as in Test Example 1 except that the temperature of the heat treatment was changed to 150 ° C., and the change in resistance value was measured in the same manner as in Test Example 1.
<試験例9および10>
ポリシクロオレフィン(40.00g、日本ゼオン社製、商品名:ゼオノア)をトルエン(60.00g)に溶解させることにより、樹脂溶液を得た。この樹脂溶液を用い、表2に記載した組成の導電性フィルムを上記の各試験例と同様にして作製し、試験例1と同様にして抵抗値変化を測定した。
<Test Examples 9 and 10>
A resin solution was obtained by dissolving polycycloolefin (40.00 g, manufactured by Zeon Corporation, trade name: Zeonoa) in toluene (60.00 g). Using this resin solution, a conductive film having the composition shown in Table 2 was prepared in the same manner as in each of the above test examples, and the change in resistance value was measured in the same manner as in Test Example 1.
<試験例11>
スチレン・ブタジエンブロックコポリマー(4.00g JSR社製 製品名:TR2601C)をトルエン(6.00g)に溶解させることにより、スチレン・ブタジエン樹脂溶液を得た。このスチレン・ブタジエン樹脂溶液(10.00g)に銀フィラー(16.00g)、分散剤として2-(2-ブトキシエトキシ)エタノール(0.32g)、上記トリフェニルホスフィン溶液(0.8g)を添加し、クラボウ社製マゼルスターにて混合して導電材前駆体を得た。得られた導電材前駆体を用い、導電性フィルムを上記の各試験例と同様にして作製し、試験例1と同様にして抵抗値変化を測定した。
<Test Example 11>
A styrene-butadiene block copolymer (4.00 g, JSR product name: TR2601C) was dissolved in toluene (6.00 g) to obtain a styrene-butadiene resin solution. To this styrene-butadiene resin solution (10.00 g), a silver filler (16.00 g), 2- (2-butoxyethoxy) ethanol (0.32 g) as a dispersant, and the above triphenylphosphine solution (0.8 g) are added. Then, it was mixed with a Mazel Star manufactured by Kurabou Co., Ltd. to obtain a conductive material precursor. Using the obtained conductive material precursor, a conductive film was prepared in the same manner as in each of the above test examples, and the change in resistance value was measured in the same manner as in Test Example 1.
<試験例12>
トリフェニルホスフィン溶液の添加量を表2に記載したように変更した以外は、試験例11と同様にして導電性フィルムを作製し、試験例1と同様にして抵抗値変化を測定した。
<Test Example 12>
A conductive film was prepared in the same manner as in Test Example 11 except that the amount of the triphenylphosphine solution added was changed as shown in Table 2, and the change in resistance value was measured in the same manner as in Test Example 1.
(結果)
上記の各試験例の結果を表1および表2に示す。
The results of each of the above test examples are shown in Tables 1 and 2.
トリフェニルホスフィンを添加した系と非添加系で焼結後の粒子径分布を比較すると、添加系では、5μm~10μmおよび≦1μmの範囲で頻度が高く、非添加系では、約3~5μmの範囲で頻度が高いことが観察された(データ示さず)。 Comparing the particle size distribution after sintering between the system with triphenylphosphine added and the system without triphenylphosphine, the frequency is high in the range of 5 μm to 10 μm and ≦ 1 μm in the added system, and about 3 to 5 μm in the non-added system. Frequent frequency was observed in the range (data not shown).
(注記)
以上のように、本開示の好ましい実施形態を用いて本開示を例示してきたが、本開示は、特許請求の範囲によってのみその範囲が解釈されるべきであることが理解される。本願は、日本国特許出願2019-148111号(2019年8月9日出願)に対して優先権を主張するものであり、その内容は、その全体が本明細書において参考として援用される。本明細書において引用した特許、特許出願及び他の文献は、その内容自体が具体的に本明細書に記載されているのと同様にその内容が本明細書に対する参考として援用されるべきであることが理解される。
(Note)
As described above, the present disclosure has been illustrated using the preferred embodiments of the present disclosure, but it is understood that the scope of the present disclosure should be interpreted only by the scope of claims. The present application claims priority to Japanese Patent Application No. 2019-148111 (filed on August 9, 2019), the entire contents of which are incorporated herein by reference in its entirety. The patents, patent applications and other documents cited herein should be incorporated herein by reference in their content as they are specifically described herein. Is understood.
本開示の導電率向上剤を用いて、効率の良い導電材を提供することができ、導電材を必要とする産業において利用可能である。 Using the conductivity improver of the present disclosure, it is possible to provide an efficient conductive material, and it can be used in industries that require a conductive material.
本開示の焼結促進剤を用いて、金属系成分の焼結温度を低下させることができ、金属系成分の焼結を必要とする産業において利用可能である。 The sintering accelerator of the present disclosure can be used to lower the sintering temperature of metal-based components, and can be used in industries that require sintering of metal-based components.
Claims (31)
R1は、水素原子またはメチル基であり、
R2は、水素原子、置換もしくは非置換アルキル基、置換もしくは非置換シクロアルキル基、置換もしくは非置換非アリールヘテロシクロアルキル基、置換もしくは非置換アリール基、または置換もしくは非置換ヘテロアリール基である、
請求項1~11のいずれか一項に記載の組成物。 The monomer component of the polymer matrix is the formula (1).
R 1 is a hydrogen atom or a methyl group and
R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ,
The composition according to any one of claims 1 to 11.
R1は、水素原子またはメチル基であり、
R2は、水素原子、置換もしくは非置換アルキル基、置換もしくは非置換シクロアルキル基、置換もしくは非置換非アリールヘテロシクロアルキル基、置換もしくは非置換アリール基、または置換もしくは非置換ヘテロアリール基である、
請求項15~21のいずれか一項に記載の導電材。 The monomer component of the polymer matrix is the formula (1).
R 1 is a hydrogen atom or a methyl group and
R 2 is a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted non-aryl heterocycloalkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. ,
The conductive material according to any one of claims 15 to 21.
ポリマーマトリクスと金属と有機リン化合物とを含む混合物を加熱して導電材を生成する工程を包含する、
方法。 It is a method of producing a conductive material, and the method is
Including the step of heating a mixture containing a polymer matrix, a metal and an organophosphorus compound to form a conductive material.
Method.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2018025798A1 (en) * | 2016-08-03 | 2018-02-08 | 古河電気工業株式会社 | Composition containing metal particles |
| WO2018055890A1 (en) * | 2016-09-20 | 2018-03-29 | 大阪有機化学工業株式会社 | (meth)acrylic conductive material |
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| JP6476561B2 (en) * | 2014-03-13 | 2019-03-06 | 東レ株式会社 | Biosensor and manufacturing method thereof |
| JP5972490B1 (en) * | 2016-02-10 | 2016-08-17 | 古河電気工業株式会社 | Conductive adhesive composition, and conductive adhesive film and dicing / die bonding film using the same |
| JP2017160297A (en) * | 2016-03-07 | 2017-09-14 | パナソニックIpマネジメント株式会社 | Conductive coating composition, conductive material, method for producing conductive coating composition, and method for producing conductive material |
| JP6998713B2 (en) * | 2017-09-25 | 2022-02-04 | 古河電気工業株式会社 | Metal fine particle-containing composition |
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| WO2018025798A1 (en) * | 2016-08-03 | 2018-02-08 | 古河電気工業株式会社 | Composition containing metal particles |
| WO2018055890A1 (en) * | 2016-09-20 | 2018-03-29 | 大阪有機化学工業株式会社 | (meth)acrylic conductive material |
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| JP7719715B2 (en) | 2025-08-06 |
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