WO2021093002A1 - Array substrate, display panel and preparation method - Google Patents
Array substrate, display panel and preparation method Download PDFInfo
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- WO2021093002A1 WO2021093002A1 PCT/CN2019/120296 CN2019120296W WO2021093002A1 WO 2021093002 A1 WO2021093002 A1 WO 2021093002A1 CN 2019120296 W CN2019120296 W CN 2019120296W WO 2021093002 A1 WO2021093002 A1 WO 2021093002A1
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- protective layer
- insulating protective
- layer
- organic insulating
- substrate
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
Definitions
- This application relates to the field of display technology, and in particular to an array substrate, a display panel and a manufacturing method.
- the flip-chip film bonding technology is generally used to combine the flexible circuit board with chip IC and the LCD panel array substrate (Array substrate) bonding terminal (bonding Lead) area binding to realize signal transmission.
- Array substrate LCD panel array substrate
- bonding Lead bonding terminal
- shorting bar (shorting bar, hereinafter referred to as test terminal) is generally used for human eye inspection.
- the shorting bar area is connected to the bonding lead area and is set in the peripheral area of the panel. After the inspection is completed, the shorting Bar and related circuits are laser cut to prevent the signal transmission of the actual product from being affected.
- the current liquid crystal display technology is a flat Array substrate topography, which improves post-process photoresist coating characteristics, while providing improved contrast, lower parasitic capacitance, etc., using organic insulating films (PFA, Polymer Film on Array) to replace traditional SiNx films or SiOx films, etc.
- PFA Polymer Film on Array
- the inorganic insulating film serves as an insulating protective layer.
- the organic insulating film Since the organic insulating film has high light transmittance and low light and heat absorption, there are problems such as laser cutting residue.
- the present application provides an array substrate, a display panel, and a manufacturing method, so as to alleviate the technical problem of laser cutting residual of organic insulating film in the prior art.
- An embodiment of the present application provides an array substrate, which includes:
- the driving circuit layer is located on the substrate and forms a thin film transistor, a binding terminal and a test terminal;
- An inorganic insulating protective layer located on the driving circuit layer
- the organic insulating protective layer is located on the inorganic insulating protective layer
- the thickness of the organic insulating protection layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protection layer in the display area.
- the material of the organic insulating protective layer includes an organic insulating film.
- the array substrate forms a groove in the cutting area, and the groove penetrates the organic insulating protective layer.
- the groove penetrates the inorganic insulating protective layer.
- the array substrate includes a gate insulating layer, and the groove penetrates the gate insulating layer.
- the organic insulating protective layer is hollowed out in the test terminal arrangement area.
- the organic insulating protective layer and the inorganic insulating protective layer are hollowed out in the test terminal arrangement area.
- an embodiment of the present application provides a display panel, which includes: a first substrate;
- the second substrate is arranged opposite to the first substrate
- the first substrate includes: a substrate; a driving circuit layer, located on the substrate, forming thin film transistors, binding terminals, and test terminals; an inorganic insulating protection layer, located on the driving circuit layer; organic insulation protection
- the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area.
- the first substrate further includes a color resist layer, and the color resist layer is located between the inorganic insulating protective layer and the organic insulating protective layer.
- the first substrate further includes: a pixel electrode layer located on the organic insulating protective layer.
- the material of the pixel electrode layer is indium tin oxide.
- the first substrate further includes: an alignment film layer located on the pixel electrode layer.
- the driving circuit layer includes an active layer, an insulating layer, a gate layer, a gate insulating layer, a source and drain layer, and the gate layer is patterned to form the test terminal .
- the material of the organic insulating protective layer includes an organic insulating film.
- the array substrate forms a groove in the cutting area, and the groove is at least partially formed in the organic insulating protective layer.
- the array substrate forms a groove in the cutting area, and the groove penetrates the organic insulating protective layer.
- the groove penetrates the organic insulating protective layer and is at least partially formed in the inorganic insulating protective layer.
- the groove penetrates the inorganic insulating protective layer.
- an embodiment of the present application provides a method for manufacturing a display panel, which includes:
- the driving circuit layer forms a thin film transistor, a binding terminal, and a test terminal;
- the organic insulating protective layer is processed so that the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area.
- the step of processing the organic insulating protective layer includes:
- the organic insulating protective layer after the thinning treatment is etched.
- the present application provides an array substrate, a display panel, and a manufacturing method.
- the array substrate includes a substrate, a driving circuit layer is located on the substrate, a thin film transistor, a binding terminal, and a test terminal are formed, and an inorganic insulating protective layer is located on the driving circuit.
- the organic insulating protective layer is located on the inorganic insulating protective layer, and the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area; based on this structure
- FIG. 1 is a top view of an array substrate provided by an embodiment of the application.
- FIG. 2 is a first cross-sectional schematic diagram of an array substrate provided by an embodiment of the application.
- FIG. 3 is a schematic cross-sectional view of a second type of the array substrate provided by an embodiment of the application.
- FIG. 4 is a third schematic cross-sectional view of the array substrate provided by the embodiment of the application.
- FIG. 5 is a schematic diagram of a fourth cross-sectional view of an array substrate provided by an embodiment of the application.
- FIG. 6 is a flowchart of a method for manufacturing a display panel provided by an embodiment of the application.
- FIG. 7 to 9 are schematic diagrams of the manufacturing process of the display panel provided by the embodiments of the application.
- the embodiments of the present application can alleviate.
- the array substrate 10 provided by the embodiment of the present application includes:
- the driving circuit layer 12 is located on the substrate 11 and forms a thin film transistor, a bonding terminal 121 and a test terminal 122; the bonding terminal 121 is formed in the bonding area A4, and the test terminal 122 is formed in the test terminal setting area A2; A pole layer M1 and a gate insulating layer M2, and the gate layer M1 is patterned to form a binding terminal 121 and a test terminal 122;
- the inorganic insulating protective layer 13 is located on the driving circuit layer 12;
- the organic insulating protective layer 14 is located on the inorganic insulating protective layer 13;
- the thickness of the organic insulating protection layer 14 in the cutting area A1 and the test terminal setting area A2 is smaller than the thickness of the organic insulating protection layer in the display area A3.
- the array substrate includes a substrate, a driving circuit layer is located on the substrate, and a thin film transistor, a bonding terminal, and a test terminal are formed.
- the inorganic insulating protective layer is located on the driving circuit layer, and the organic The insulating protective layer is located on the inorganic insulating protective layer.
- the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area; based on this structure, the module is completed After the lighting test, when laser cutting the cutting area and the test terminal, there is little or no residue of the organic insulating protective layer, which alleviates the technical problem of the laser cutting residual of the organic insulating film in the prior art, and ensures the durability of the subsequent modules Electrostatic ability.
- the driving circuit layer 12 includes an active layer, an insulating layer, a gate layer M1, a gate insulating layer M2, a source-drain layer, and the like.
- the gate layer M1 is patterned to form test terminals.
- the material of the organic insulating protective layer 14 includes an organic insulating film.
- the array substrate forms a groove C in the cutting area A1, and the groove C is at least partially formed in the organic insulating protective layer 14.
- the array substrate forms a groove C in the cutting area A1, and the groove C penetrates the organic insulating protective layer 14.
- the groove C penetrates the organic insulating protective layer 14 and is at least partially formed in the inorganic insulating protective layer 13.
- the groove C penetrates the inorganic insulating protective layer 13.
- the groove C penetrates the organic insulating protective layer 14 and the inorganic insulating protective layer 13 and is at least partially formed in the gate insulating layer.
- the array substrate includes a gate insulating layer M2, and the groove penetrates the gate insulating layer M2.
- the thickness of the organic insulating protective layer 14 in the test terminal setting area is smaller than the thickness of the inorganic insulating protective layer 13 in the test terminal setting area.
- the organic insulating protective layer 14 is hollowed out in the test terminal arrangement area.
- the organic insulating protective layer 14 and the inorganic insulating protective layer 13 are hollowed out in the test terminal setting area.
- the display panel provided by the embodiment of the present application includes:
- the second substrate is arranged opposite to the first substrate
- the first substrate includes:
- the driving circuit layer is located on the substrate and forms a thin film transistor, a binding terminal and a test terminal;
- An inorganic insulating protective layer located on the driving circuit layer
- the organic insulating protective layer is located on the inorganic insulating protective layer
- the thickness of the organic insulating protection layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protection layer in the display area.
- the first substrate of the display panel includes a substrate, a driving circuit layer is located on the substrate, and a thin film transistor, a bonding terminal, and a test terminal are formed.
- the inorganic insulating protective layer is located on the driving circuit.
- the organic insulating protective layer is located on the inorganic insulating protective layer, and the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area; based on this structure, After completing the module lighting test, when laser cutting the cutting area and the test terminal, there is little or no residue of the organic insulating protective layer, which alleviates the technical problem of the laser cutting residual of the organic insulating film in the prior art, and ensures the follow-up The electrostatic resistance of the module.
- the first substrate further includes: a color resist layer, and the color resist layer is located between the inorganic insulating protective layer and the organic insulating protective layer.
- the first substrate further includes: a pixel electrode layer located on the organic insulating protective layer.
- the material of the pixel electrode layer is a transparent material such as indium tin oxide.
- the first substrate further includes: an alignment film layer located on the pixel electrode layer.
- the driving circuit layer includes an active layer, an insulating layer, a gate layer M1, a gate insulating layer M2, a source and drain layer, etc., and the gate layer M1 is patterned to form a test terminal.
- the material of the organic insulating protective layer includes an organic insulating film.
- the array substrate forms a groove C in the cutting area A1, and the groove C is at least partially formed in the organic insulating protective layer.
- the array substrate forms a groove C in the cutting area A1, and the groove C penetrates the organic insulating protective layer.
- the groove C penetrates the organic insulating protective layer and is at least partially formed in the inorganic insulating protective layer.
- the groove C penetrates the inorganic insulating protective layer.
- the groove C penetrates the organic insulating protective layer and the inorganic insulating protective layer, and is at least partially formed in the gate insulating layer.
- the array substrate includes a gate insulating layer M2, and the groove penetrates the gate insulating layer M2.
- the thickness of the organic insulating protection layer in the test terminal setting area is smaller than the thickness of the inorganic insulating protection layer in the test terminal setting area.
- the organic insulating protective layer is hollowed out in the test terminal setting area.
- the organic insulating protective layer and the inorganic insulating protective layer are hollowed out in the test terminal arrangement area.
- the pixel electrode formed by patterning the pixel electrode layer includes:
- the backbone of the pixel electrode divides a sub-pixel into at least two display domains
- At least two pixel electrode branches extending in different directions from the pixel electrode backbone in each display domain
- the angle between the pixel electrode branch and the trunk of the same pixel electrode is different.
- This embodiment provides a liquid crystal display panel.
- the pixel electrode of the liquid crystal display panel is divided into at least two display domains, and in the at least two display domains, the angles between the pixel electrode branches and the same pixel electrode backbone are different, so different
- the oblique electric field generated by the display domain can induce the liquid crystal molecules in different display domains to tilt in different directions to improve the color shift, and the angle between the pixel electrode branches and the same pixel electrode backbone in at least two display domains is different.
- Providing inclined electric fields with different included angles increases the diversity of liquid crystal rotation and lodging, further improves off-axis color shift, and alleviates the technical problem of color shift that occurs under large viewing angles in current vertical alignment liquid crystal display panels.
- a plurality of pixel electrode branches in one display domain are parallel to each other and spaced apart from each other, and the extension directions of the pixel electrode branches in two adjacent display domains are different.
- the pixel electrode backbone of the pixel electrode includes:
- the second pixel electrode backbone is arranged to intersect the first pixel electrode backbone
- the second pixel electrode backbone cooperates with the first pixel electrode backbone to divide the sub-pixels into a first display domain, a second display domain, a third display domain, and a fourth display domain distributed in a counterclockwise direction;
- the first included angle between the pixel electrode branch in the first display domain and the first pixel electrode backbone ranges from 35 to 45 degrees, and the pixel electrode branch in the third display domain is connected to the first pixel electrode.
- the range of the third included angle of the backbone is 45 to 55 degrees.
- the backbone of the first pixel electrode is perpendicular to the scan line and parallel to the data line.
- the second pixel electrode backbone is perpendicular to the data line and parallel to the scan line, that is, the second pixel electrode backbone is perpendicular to the first pixel electrode backbone.
- the first pixel electrode backbone passes through the midpoint of the second pixel electrode backbone.
- the second pixel electrode backbone passes through the midpoint of the first pixel electrode backbone.
- the second included angle between the pixel electrode branch in the second display domain and the trunk of the first pixel electrode is the same as the first included angle; the pixel electrode in the fourth display domain The fourth included angle between the branch and the trunk of the first pixel electrode is the same as the third included angle.
- the first included angle is 45 degrees
- the third included angle is 55 degrees
- the second included angle between the pixel electrode branch in the second display domain and the trunk of the first pixel electrode is the same as the third included angle; the pixel electrode in the fourth display domain The fourth included angle between the branch and the trunk of the first pixel electrode is the same as the first included angle.
- the pixel electrode further includes:
- At least one second closed frame sleeved on the periphery of the first closed frame and connected to the pixel electrode backbone;
- the first closed frame and the second closed frame are separated from each other, and a new display domain is formed between the two; the liquid crystal molecules in the new display domain can form an orientation polar angle different from that of the liquid crystal molecules in other domains, thereby enabling further Improve the viewing angle of liquid crystal display panels in low and medium gray scales.
- the pixel electrode provided in this embodiment is provided with a first closed frame connecting the ends of all pixel electrode branches and the main stem of the pixel electrode, and at least one second closed frame sleeved on the periphery of the first closed frame and connected to the main stem.
- the first closed frame and the second closed frame make the fringe electric field of the pixel electrode regular, so that the orientation of the liquid crystal molecules located at the edge of the sub-pixel is more uniform, can eliminate the dark lines on the periphery of the sub-pixel, and improve the optics Transmittance; in addition, a new display domain is formed between the first closed frame and the second closed frame, which can further improve the viewing angle of the liquid crystal display panel in low and medium gray levels.
- the shapes of the first closed frame and the second closed frame are both rectangular, and the two form a "back"-shaped structure.
- the manufacturing method of the display panel provided in the embodiment of the present application includes the following steps:
- S602 preparing a driving circuit layer on the substrate; the driving circuit layer forms a thin film transistor, a binding terminal, and a test terminal;
- S605 Process the organic insulating protective layer so that the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area.
- step S605 includes:
- the organic insulating protective layer after the thinning treatment is etched.
- the preparation method provided by this application includes the following steps:
- Step 7-1 Pre-process substrate preparation, use the Normal process to make M1 ⁇ GI ⁇ AS ⁇ M2 ⁇ PV1 ⁇ RGB (COA process, non-COA process substrates can also be used), and the result shown in Figure 7 (1)
- the front substrate includes a test terminal formed by patterning the gate layer M1, a gate insulating layer M2, and an inorganic insulating protective layer M3.
- Step 7-2 Prepare the organic insulating protective layer M4 on the front substrate, and use the slit mask shown in Figure 7 (2), as shown in Figure 7 (3), in the laser cutting area and the test terminal In the setting area, exposure processing is performed on the front substrate.
- Step 7-3 As shown in Figure 7 (4), the organic insulating protective layer M4 is coated, exposed, developed, and Oven post-processed to obtain a thinned organic insulating protective layer M4.
- the thickness of the organic insulating protective layer M4 is 1%-100% thinner than the display area.
- the thickness of the organic insulating protective layer M4 in the display area is 1.5um, and a slit mask with a slit of 1/1.7 can be used to reduce the thickness to 0.5 ⁇ 0.8um, or a slit mask with a slit of 1/2.1 , It can be thinned to 0.4 ⁇ 0.6um, or adopt a slit mask design with different slits of 1/1.7 and different numbers with slits of 1/2.1.
- the thickness of the organic insulating protective layer M4 is 0.7 um after being thinned.
- Step 7-4 As shown in Figure 7 (5), the thinned organic insulating protective layer M4 is further etched, for example, the organic insulating protective layer M4 is completely etched, and the thickness of the etched film at this time is 0.7um .
- the preparation method provided by this application includes the following steps:
- Step 8-1 Pre-process substrate preparation, use the Normal process to make M1 ⁇ GI ⁇ AS ⁇ M2 ⁇ PV1 ⁇ RGB (COA process, non-COA process substrates can also be used), and get as shown in Figure 8 (1)
- the front substrate includes a test terminal formed by patterning the gate layer M1, a gate insulating layer M2, and an inorganic insulating protective layer M3.
- Step 8-2 Prepare the organic insulating protective layer M4 on the front substrate, and use the fully transparent cover as shown in Figure 8 (2), as shown in Figure 8 (3), in the laser cutting area and the test terminal In the setting area, exposure processing is performed on the front substrate.
- Step 8-3 As shown in Figure 8 (4), the organic insulating protective layer M4 is coated, exposed, developed, and Oven post-processing, and the organic insulating protective layer M4 is completely removed.
- Step 8-4 As shown in FIG. 8 (5), the substrate after the organic insulating protective layer M4 is removed is further etched, for example, the inorganic insulating protective layer M3 is completely etched.
- the preparation method provided by this application includes the following steps:
- Step 9-1 Pre-process substrate preparation, use the Normal process to make M1 ⁇ GI ⁇ AS ⁇ M2 ⁇ PV1 ⁇ RGB (COA process, non-COA process substrates can also be used), and the result shown in Figure 9 (1)
- the front substrate includes a test terminal formed by patterning the gate layer M1, a gate insulating layer M2, and an inorganic insulating protective layer M3.
- Step 9-2 Prepare the organic insulating protective layer M4 on the front substrate, and use the semi-shielding and semi-transmissive cover shown in Figure 9 (2), as shown in Figure 9 (3), in the laser cutting area and In the test terminal setting area, the front substrate is exposed to light.
- Step 9-3 As shown in Figure 9 (4), the organic insulating protective layer M4 is coated, exposed, developed, and Oven post-processed to obtain a thinned organic insulating protective layer M4.
- the thickness of the organic insulating protective layer M4 is 0.7 um after being thinned.
- Step 9-4 As shown in Figure 9 (5), the thinned organic insulating protective layer M4 is further etched, for example, the organic insulating protective layer M4 is completely etched, and the thickness of the etched film at this time is 0.6um .
- the embodiments of the present application provide an array substrate, a display panel, and a manufacturing method.
- the array substrate includes a substrate, a driving circuit layer is located on the substrate, a thin film transistor, a bonding terminal, and a test terminal are formed, and the inorganic insulating protective layer is located on the substrate.
- an organic insulating protective layer is located on the inorganic insulating protective layer, and the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area;
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Abstract
Description
本申请涉及显示技术领域,尤其是涉及一种阵列基板、显示面板及制备方法。This application relates to the field of display technology, and in particular to an array substrate, a display panel and a manufacturing method.
在液晶显示器中,为了减少阵列基板上的绑定区的尺寸,达到实现更大的显示区域的效果,一般采用覆晶薄膜绑定技术,将带有芯片IC的柔性电路板与液晶面板阵列基板(Array基板)的绑定端子(bonding Lead)区域绑定,实现信号传输。为提高液晶显示屏的产出良率,防止不良产品流入模组或流入客户端,当前在模组阶段设置点灯检查,通过输入各种模式信号,检查显示功能缺陷。In liquid crystal displays, in order to reduce the size of the bonding area on the array substrate and achieve the effect of achieving a larger display area, the flip-chip film bonding technology is generally used to combine the flexible circuit board with chip IC and the LCD panel array substrate (Array substrate) bonding terminal (bonding Lead) area binding to realize signal transmission. In order to improve the yield rate of the LCD screen and prevent defective products from flowing into the module or into the client, a lighting inspection is currently set in the module stage, and various mode signals are input to check the display function defects.
为提升检测速率,一般采用短路棒(Shorting Bar,下文称为测试端子)方式人眼检查,Shorting Bar区与bonding Lead区相连,设置在面板外围区域,完成检测后,需将shorting Bar及相关电路进行激光切割,以防影响实际产品信号传输。In order to improve the detection rate, shorting bar (shorting bar, hereinafter referred to as test terminal) is generally used for human eye inspection. The shorting bar area is connected to the bonding lead area and is set in the peripheral area of the panel. After the inspection is completed, the shorting Bar and related circuits are laser cut to prevent the signal transmission of the actual product from being affected.
当前液晶显示技术为平坦Array基板地形,改善后制程光阻涂布特性,同时提供提升对比度,降低寄生电容等,使用有机绝缘膜(PFA ,Polymer Film on Array)取代传统的SiNx膜或SiOx膜等无机绝缘膜作为绝缘保护层。The current liquid crystal display technology is a flat Array substrate topography, which improves post-process photoresist coating characteristics, while providing improved contrast, lower parasitic capacitance, etc., using organic insulating films (PFA, Polymer Film on Array) to replace traditional SiNx films or SiOx films, etc. The inorganic insulating film serves as an insulating protective layer.
由于有机绝缘膜光透过率高,光热吸收低,存在激光切割残留等问题。Since the organic insulating film has high light transmittance and low light and heat absorption, there are problems such as laser cutting residue.
本申请提供一种阵列基板、显示面板及制备方法,以缓解现有技术存在的有机绝缘膜激光切割残留的技术问题。The present application provides an array substrate, a display panel, and a manufacturing method, so as to alleviate the technical problem of laser cutting residual of organic insulating film in the prior art.
为解决上述问题,本申请提供的技术方案如下:To solve the above problems, the technical solutions provided by this application are as follows:
本申请实施例提供一种阵列基板,其包括:An embodiment of the present application provides an array substrate, which includes:
衬底;Substrate
驱动电路层,位于所述衬底上,形成薄膜晶体管、绑定端子以及测试端子;The driving circuit layer is located on the substrate and forms a thin film transistor, a binding terminal and a test terminal;
无机绝缘保护层,位于所述驱动电路层上;An inorganic insulating protective layer located on the driving circuit layer;
有机绝缘保护层,位于所述无机绝缘保护层上;The organic insulating protective layer is located on the inorganic insulating protective layer;
其中,所述有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度。Wherein, the thickness of the organic insulating protection layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protection layer in the display area.
在本申请实施例提供的阵列基板中,所述有机绝缘保护层的材料包括有机绝缘膜。In the array substrate provided by the embodiment of the present application, the material of the organic insulating protective layer includes an organic insulating film.
在本申请实施例提供的阵列基板中,所述阵列基板在所述切割区内形成凹槽,所述凹槽贯穿所述有机绝缘保护层。In the array substrate provided by the embodiment of the present application, the array substrate forms a groove in the cutting area, and the groove penetrates the organic insulating protective layer.
在本申请实施例提供的阵列基板中,所述凹槽贯穿所述无机绝缘保护层。In the array substrate provided by the embodiment of the present application, the groove penetrates the inorganic insulating protective layer.
在本申请实施例提供的阵列基板中,所述阵列基板包括栅极绝缘层,所述凹槽贯穿所述栅极绝缘层。In the array substrate provided by the embodiment of the present application, the array substrate includes a gate insulating layer, and the groove penetrates the gate insulating layer.
在本申请实施例提供的阵列基板中,所述有机绝缘保护层在所述测试端子设置区内镂空。In the array substrate provided by the embodiment of the present application, the organic insulating protective layer is hollowed out in the test terminal arrangement area.
在本申请实施例提供的阵列基板中,所述有机绝缘保护层以及所述无机绝缘保护层在所述测试端子设置区内镂空。In the array substrate provided by the embodiment of the present application, the organic insulating protective layer and the inorganic insulating protective layer are hollowed out in the test terminal arrangement area.
同时,本申请实施例提供了一种显示面板,其包括:第一基板;At the same time, an embodiment of the present application provides a display panel, which includes: a first substrate;
第二基板,与所述第一基板相对设置;The second substrate is arranged opposite to the first substrate;
其中,所述第一基板包括:衬底;驱动电路层,位于所述衬底上,形成薄膜晶体管、绑定端子以及测试端子;无机绝缘保护层,位于所述驱动电路层上;有机绝缘保护层,位于所述无机绝缘保护层上;所述有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度。Wherein, the first substrate includes: a substrate; a driving circuit layer, located on the substrate, forming thin film transistors, binding terminals, and test terminals; an inorganic insulating protection layer, located on the driving circuit layer; organic insulation protection The thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area.
在本申请实施例提供的显示面板中,所述第一基板还包括:色阻层,所述色阻层位于所述无机绝缘保护层和所述有机绝缘保护层之间。In the display panel provided by the embodiment of the present application, the first substrate further includes a color resist layer, and the color resist layer is located between the inorganic insulating protective layer and the organic insulating protective layer.
在本申请实施例提供的显示面板中,所述第一基板还包括:像素电极层,位于所述有机绝缘保护层上。In the display panel provided by the embodiment of the present application, the first substrate further includes: a pixel electrode layer located on the organic insulating protective layer.
在本申请实施例提供的显示面板中,所述像素电极层的材料为氧化铟锡。In the display panel provided by the embodiment of the present application, the material of the pixel electrode layer is indium tin oxide.
在本申请实施例提供的显示面板中,所述第一基板还包括:配向膜层,位于所述像素电极层上。In the display panel provided by the embodiment of the present application, the first substrate further includes: an alignment film layer located on the pixel electrode layer.
在本申请实施例提供的显示面板中,所述驱动电路层包括有源层、绝缘层、栅极层、栅极绝缘层、源漏极层,所述栅极层图案化形成所述测试端子。In the display panel provided by the embodiment of the present application, the driving circuit layer includes an active layer, an insulating layer, a gate layer, a gate insulating layer, a source and drain layer, and the gate layer is patterned to form the test terminal .
在本申请实施例提供的显示面板中,所述有机绝缘保护层的材料包括有机绝缘膜。In the display panel provided by the embodiment of the present application, the material of the organic insulating protective layer includes an organic insulating film.
在本申请实施例提供的显示面板中,所述阵列基板在所述切割区内形成凹槽,所述凹槽至少部分形成于所述有机绝缘保护层内。In the display panel provided by the embodiment of the present application, the array substrate forms a groove in the cutting area, and the groove is at least partially formed in the organic insulating protective layer.
在本申请实施例提供的显示面板中,所述阵列基板在所述切割区内形成凹槽,所述凹槽贯穿所述有机绝缘保护层。In the display panel provided by the embodiment of the present application, the array substrate forms a groove in the cutting area, and the groove penetrates the organic insulating protective layer.
在本申请实施例提供的显示面板中,所述凹槽贯穿所述有机绝缘保护层,且至少部分形成于所述无机绝缘保护层中。In the display panel provided by the embodiment of the present application, the groove penetrates the organic insulating protective layer and is at least partially formed in the inorganic insulating protective layer.
在本申请实施例提供的显示面板中,所述凹槽贯穿所述无机绝缘保护层。In the display panel provided by the embodiment of the present application, the groove penetrates the inorganic insulating protective layer.
进一步的,本申请实施例提供了一种显示面板制备方法,其包括:Further, an embodiment of the present application provides a method for manufacturing a display panel, which includes:
提供衬底;Provide substrate;
在所述衬底上制备驱动电路层;所述驱动电路层形成薄膜晶体管、绑定端子以及测试端子;Preparing a driving circuit layer on the substrate; the driving circuit layer forms a thin film transistor, a binding terminal, and a test terminal;
在所述驱动电路层上制备无机绝缘保护层;Preparing an inorganic insulating protective layer on the driving circuit layer;
在所述无机绝缘保护层上制备有机绝缘保护层;Preparing an organic insulating protective layer on the inorganic insulating protective layer;
对所述有机绝缘保护层进行处理,以使得所述有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度。The organic insulating protective layer is processed so that the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area.
在本申请实施例提供的显示面板制备方法中,所述对所述有机绝缘保护层进行处理的步骤包括:In the method for manufacturing the display panel provided by the embodiment of the present application, the step of processing the organic insulating protective layer includes:
使用狭缝光罩、半遮半透光罩或全透光罩中的一种,对所述有机绝缘保护层进行减薄处理;Using one of a slit mask, a semi-shielding and semi-transmitting mask, or a full-transmitting mask to thin the organic insulating protective layer;
对减薄处理后的有机绝缘保护层进行蚀刻。The organic insulating protective layer after the thinning treatment is etched.
本申请提供一种阵列基板、显示面板及制备方法,该阵列基板包括衬底,驱动电路层位于所述衬底上,形成薄膜晶体管、绑定端子以及测试端子,无机绝缘保护层位于所述驱动电路层上,有机绝缘保护层位于所述无机绝缘保护层上,有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度;基于该结构,在完成模组点灯测试之后,对切割区以及测试端子进行激光切割时,有机绝缘保护层残留很少甚至没有残留,缓解了现有技术存在的有机绝缘膜激光切割残留的技术问题,保证了后续模组的耐静电能力。The present application provides an array substrate, a display panel, and a manufacturing method. The array substrate includes a substrate, a driving circuit layer is located on the substrate, a thin film transistor, a binding terminal, and a test terminal are formed, and an inorganic insulating protective layer is located on the driving circuit. On the circuit layer, the organic insulating protective layer is located on the inorganic insulating protective layer, and the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area; based on this structure After completing the module lighting test, when laser cutting the cutting area and the test terminal, there is little or no residue of the organic insulating protective layer, which alleviates the technical problem of the laser cutting residual of the organic insulating film in the prior art, and ensures Static resistance of subsequent modules.
为了更清楚地说明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单介绍,显而易见地,下面描述中的附图仅仅是发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are merely inventions. For some embodiments, those of ordinary skill in the art can obtain other drawings based on these drawings without creative work.
图1为本申请实施例提供的阵列基板的俯视图。FIG. 1 is a top view of an array substrate provided by an embodiment of the application.
图2为本申请实施例提供的阵列基板的第一种剖面示意图。FIG. 2 is a first cross-sectional schematic diagram of an array substrate provided by an embodiment of the application.
图3为本申请实施例提供的阵列基板的第二种剖面示意图。FIG. 3 is a schematic cross-sectional view of a second type of the array substrate provided by an embodiment of the application.
图4为本申请实施例提供的阵列基板的第三种剖面示意图。FIG. 4 is a third schematic cross-sectional view of the array substrate provided by the embodiment of the application.
图5为本申请实施例提供的阵列基板的第四种剖面示意图。FIG. 5 is a schematic diagram of a fourth cross-sectional view of an array substrate provided by an embodiment of the application.
图6为本申请实施例提供的显示面板制备方法的流程图。FIG. 6 is a flowchart of a method for manufacturing a display panel provided by an embodiment of the application.
图7至图9为本申请实施例提供的显示面板制备过程的示意图。7 to 9 are schematic diagrams of the manufacturing process of the display panel provided by the embodiments of the application.
以下各实施例的说明是参考附加的图示,用以例示本申请可用以实施的特定实施例。本申请所提到的方向用语,例如[上]、[下]、[前]、[后]、[左]、[右]、[内]、[外]、[侧面]等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本申请,而非用以限制本申请。在图中,结构相似的单元是用以相同标号表示。The description of the following embodiments refers to the attached drawings to illustrate specific embodiments that can be implemented in the present application. The directional terms mentioned in this application, such as [Top], [Bottom], [Front], [Back], [Left], [Right], [Inner], [Outer], [Side], etc., are for reference only The direction of the additional schema. Therefore, the directional terms used are used to illustrate and understand the application, rather than to limit the application. In the figure, units with similar structures are indicated by the same reference numerals.
针对现有技术存在的有机绝缘膜激光切割残留的技术问题,本申请实施例可以缓解。In view of the existing technical problems of the laser cutting residual of the organic insulating film in the prior art, the embodiments of the present application can alleviate.
在一种实施例中,如图1至图5所示,本申请实施例提供的阵列基板10包括:In an embodiment, as shown in FIGS. 1 to 5, the array substrate 10 provided by the embodiment of the present application includes:
衬底11;Substrate 11;
驱动电路层12,位于所述衬底11上,形成薄膜晶体管、绑定端子121以及测试端子122;绑定端子121形成于绑定区A4,测试端子122形成于测试端子设置区A2;包括栅极层M1和栅极绝缘层M2,栅极层M1图案化形成绑定端子121以及测试端子122;The driving circuit layer 12 is located on the substrate 11 and forms a thin film transistor, a bonding terminal 121 and a test terminal 122; the bonding terminal 121 is formed in the bonding area A4, and the test terminal 122 is formed in the test terminal setting area A2; A pole layer M1 and a gate insulating layer M2, and the gate layer M1 is patterned to form a binding terminal 121 and a test terminal 122;
无机绝缘保护层13,位于所述驱动电路层12上;The inorganic insulating protective layer 13 is located on the driving circuit layer 12;
有机绝缘保护层14,位于所述无机绝缘保护层13上;The organic insulating protective layer 14 is located on the inorganic insulating protective layer 13;
其中,所述有机绝缘保护层14在切割区A1以及测试端子设置区A2内的厚度,小于所述有机绝缘保护层在显示区A3内的厚度。Wherein, the thickness of the organic insulating protection layer 14 in the cutting area A1 and the test terminal setting area A2 is smaller than the thickness of the organic insulating protection layer in the display area A3.
本实施例提供一种阵列基板,该阵列基板包括衬底,驱动电路层位于所述衬底上,形成薄膜晶体管、绑定端子以及测试端子,无机绝缘保护层位于所述驱动电路层上,有机绝缘保护层位于所述无机绝缘保护层上,有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度;基于该结构,在完成模组点灯测试之后,对切割区以及测试端子进行激光切割时,有机绝缘保护层残留很少甚至没有残留,缓解了现有技术存在的有机绝缘膜激光切割残留的技术问题,保证了后续模组的耐静电能力。This embodiment provides an array substrate. The array substrate includes a substrate, a driving circuit layer is located on the substrate, and a thin film transistor, a bonding terminal, and a test terminal are formed. The inorganic insulating protective layer is located on the driving circuit layer, and the organic The insulating protective layer is located on the inorganic insulating protective layer. The thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area; based on this structure, the module is completed After the lighting test, when laser cutting the cutting area and the test terminal, there is little or no residue of the organic insulating protective layer, which alleviates the technical problem of the laser cutting residual of the organic insulating film in the prior art, and ensures the durability of the subsequent modules Electrostatic ability.
在一种实施例中,驱动电路层12包括有源层、绝缘层、栅极层M1、栅极绝缘层M2、源漏极层等。栅极层M1图案化形成测试端子。In an embodiment, the driving circuit layer 12 includes an active layer, an insulating layer, a gate layer M1, a gate insulating layer M2, a source-drain layer, and the like. The gate layer M1 is patterned to form test terminals.
在一种实施例中,所述有机绝缘保护层14的材料包括有机绝缘膜。In an embodiment, the material of the organic insulating protective layer 14 includes an organic insulating film.
在一种实施例中,所述阵列基板在所述切割区A1内形成凹槽C,所述凹槽C至少部分形成于所述有机绝缘保护层14内。In an embodiment, the array substrate forms a groove C in the cutting area A1, and the groove C is at least partially formed in the organic insulating protective layer 14.
在一种实施例中,如图2中(1)所示,所述阵列基板在所述切割区A1内形成凹槽C,所述凹槽C贯穿所述有机绝缘保护层14。In an embodiment, as shown in (1) of FIG. 2, the array substrate forms a groove C in the cutting area A1, and the groove C penetrates the organic insulating protective layer 14.
在一种实施例中,所述凹槽C贯穿所述有机绝缘保护层14,且至少部分形成于所述无机绝缘保护层13中。In one embodiment, the groove C penetrates the organic insulating protective layer 14 and is at least partially formed in the inorganic insulating protective layer 13.
在一种实施例中,如图2中(2)所示,所述凹槽C贯穿所述无机绝缘保护层13。In an embodiment, as shown in (2) of FIG. 2, the groove C penetrates the inorganic insulating protective layer 13.
在一种实施例中,所述凹槽C贯穿所述有机绝缘保护层14以及所述无机绝缘保护层13,且至少部分形成于栅极绝缘层中。In one embodiment, the groove C penetrates the organic insulating protective layer 14 and the inorganic insulating protective layer 13 and is at least partially formed in the gate insulating layer.
在一种实施例中,如图2中(3)所示,所述阵列基板包括栅极绝缘层M2,所述凹槽贯穿所述栅极绝缘层M2。In an embodiment, as shown in (3) of FIG. 2, the array substrate includes a gate insulating layer M2, and the groove penetrates the gate insulating layer M2.
在一种实施例中,如图3所示,所述有机绝缘保护层14在所述测试端子设置区的厚度小于无机绝缘保护层13在所述测试端子设置区的厚度。In an embodiment, as shown in FIG. 3, the thickness of the organic insulating protective layer 14 in the test terminal setting area is smaller than the thickness of the inorganic insulating protective layer 13 in the test terminal setting area.
在一种实施例中,如图4所示,所述有机绝缘保护层14在所述测试端子设置区内镂空。In an embodiment, as shown in FIG. 4, the organic insulating protective layer 14 is hollowed out in the test terminal arrangement area.
在一种实施例中,如图5所示,所述有机绝缘保护层14以及所述无机绝缘保护层13在所述测试端子设置区内镂空。In an embodiment, as shown in FIG. 5, the organic insulating protective layer 14 and the inorganic insulating protective layer 13 are hollowed out in the test terminal setting area.
在一种实施例中,本申请实施例提供的显示面板包括:In an embodiment, the display panel provided by the embodiment of the present application includes:
第一基板;First substrate
第二基板,与所述第一基板相对设置;The second substrate is arranged opposite to the first substrate;
其中,所述第一基板包括:Wherein, the first substrate includes:
衬底;Substrate
驱动电路层,位于所述衬底上,形成薄膜晶体管、绑定端子以及测试端子;The driving circuit layer is located on the substrate and forms a thin film transistor, a binding terminal and a test terminal;
无机绝缘保护层,位于所述驱动电路层上;An inorganic insulating protective layer located on the driving circuit layer;
有机绝缘保护层,位于所述无机绝缘保护层上;The organic insulating protective layer is located on the inorganic insulating protective layer;
其中,所述有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度。Wherein, the thickness of the organic insulating protection layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protection layer in the display area.
本实施例提供一种显示面板,该显示面板的第一基板包括衬底,驱动电路层位于所述衬底上,形成薄膜晶体管、绑定端子以及测试端子,无机绝缘保护层位于所述驱动电路层上,有机绝缘保护层位于所述无机绝缘保护层上,有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度;基于该结构,在完成模组点灯测试之后,对切割区以及测试端子进行激光切割时,有机绝缘保护层残留很少甚至没有残留,缓解了现有技术存在的有机绝缘膜激光切割残留的技术问题,保证了后续模组的耐静电能力。This embodiment provides a display panel. The first substrate of the display panel includes a substrate, a driving circuit layer is located on the substrate, and a thin film transistor, a bonding terminal, and a test terminal are formed. The inorganic insulating protective layer is located on the driving circuit. On the layer, the organic insulating protective layer is located on the inorganic insulating protective layer, and the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area; based on this structure, After completing the module lighting test, when laser cutting the cutting area and the test terminal, there is little or no residue of the organic insulating protective layer, which alleviates the technical problem of the laser cutting residual of the organic insulating film in the prior art, and ensures the follow-up The electrostatic resistance of the module.
在一种实施例中,所述第一基板还包括:色阻层,所述色阻层位于所述无机绝缘保护层和所述有机绝缘保护层之间。In an embodiment, the first substrate further includes: a color resist layer, and the color resist layer is located between the inorganic insulating protective layer and the organic insulating protective layer.
在一种实施例中,所述第一基板还包括:像素电极层,位于所述有机绝缘保护层上。In an embodiment, the first substrate further includes: a pixel electrode layer located on the organic insulating protective layer.
在一种实施例中,像素电极层的材料为氧化铟锡等透明材料。In an embodiment, the material of the pixel electrode layer is a transparent material such as indium tin oxide.
在一种实施例中,所述第一基板还包括:配向膜层,位于所述像素电极层上。In an embodiment, the first substrate further includes: an alignment film layer located on the pixel electrode layer.
在一种实施例中,驱动电路层包括有源层、绝缘层、栅极层M1、栅极绝缘层M2、源漏极层等,栅极层M1图案化形成测试端子。In an embodiment, the driving circuit layer includes an active layer, an insulating layer, a gate layer M1, a gate insulating layer M2, a source and drain layer, etc., and the gate layer M1 is patterned to form a test terminal.
在一种实施例中,所述有机绝缘保护层的材料包括有机绝缘膜。In an embodiment, the material of the organic insulating protective layer includes an organic insulating film.
在一种实施例中,所述阵列基板在所述切割区A1内形成凹槽C,所述凹槽C至少部分形成于所述有机绝缘保护层内。In an embodiment, the array substrate forms a groove C in the cutting area A1, and the groove C is at least partially formed in the organic insulating protective layer.
在一种实施例中,所述阵列基板在所述切割区A1内形成凹槽C,所述凹槽C贯穿所述有机绝缘保护层。In an embodiment, the array substrate forms a groove C in the cutting area A1, and the groove C penetrates the organic insulating protective layer.
在一种实施例中,所述凹槽C贯穿所述有机绝缘保护层,且至少部分形成于所述无机绝缘保护层中。In one embodiment, the groove C penetrates the organic insulating protective layer and is at least partially formed in the inorganic insulating protective layer.
在一种实施例中,所述凹槽C贯穿所述无机绝缘保护层。In an embodiment, the groove C penetrates the inorganic insulating protective layer.
在一种实施例中,所述凹槽C贯穿所述有机绝缘保护层以及所述无机绝缘保护层,且至少部分形成于栅极绝缘层中。In one embodiment, the groove C penetrates the organic insulating protective layer and the inorganic insulating protective layer, and is at least partially formed in the gate insulating layer.
在一种实施例中,所述阵列基板包括栅极绝缘层M2,所述凹槽贯穿所述栅极绝缘层M2。In an embodiment, the array substrate includes a gate insulating layer M2, and the groove penetrates the gate insulating layer M2.
在一种实施例中,所述有机绝缘保护层在所述测试端子设置区的厚度小于无机绝缘保护层在所述测试端子设置区的厚度。In an embodiment, the thickness of the organic insulating protection layer in the test terminal setting area is smaller than the thickness of the inorganic insulating protection layer in the test terminal setting area.
在一种实施例中,所述有机绝缘保护层在所述测试端子设置区内镂空。In an embodiment, the organic insulating protective layer is hollowed out in the test terminal setting area.
在一种实施例中,所述有机绝缘保护层以及所述无机绝缘保护层在所述测试端子设置区内镂空。In an embodiment, the organic insulating protective layer and the inorganic insulating protective layer are hollowed out in the test terminal arrangement area.
在一种实施例中,像素电极层图案化形成的像素电极包括:In an embodiment, the pixel electrode formed by patterning the pixel electrode layer includes:
像素电极主干,将一个子像素划分为至少两个显示畴;The backbone of the pixel electrode divides a sub-pixel into at least two display domains;
设置于各个显示畴内自所述像素电极主干沿不同方向延伸的至少两个像素电极分支;At least two pixel electrode branches extending in different directions from the pixel electrode backbone in each display domain;
其中,在至少两个显示畴中,像素电极分支与同一像素电极主干的夹角不同。Wherein, in at least two display domains, the angle between the pixel electrode branch and the trunk of the same pixel electrode is different.
本实施例提供一种液晶显示面板,该液晶显示面板的像素电极被分为至少两个显示畴,并且在至少两个显示畴中,像素电极分支与同一像素电极主干的夹角不同,这样不同显示畴产生的倾斜电场可以诱导不同显示畴中的液晶分子倒向不同的方向,起到改善色偏的作用,并且至少两个显示畴中像素电极分支与同一像素电极主干的夹角不同,可以提供不同夹角的倾斜电场,增加了液晶旋转倒伏的多样性,进一步改善了离轴色偏,缓解了当前垂直配向型液晶显示面板存在的大视角下会出现色偏的技术问题。This embodiment provides a liquid crystal display panel. The pixel electrode of the liquid crystal display panel is divided into at least two display domains, and in the at least two display domains, the angles between the pixel electrode branches and the same pixel electrode backbone are different, so different The oblique electric field generated by the display domain can induce the liquid crystal molecules in different display domains to tilt in different directions to improve the color shift, and the angle between the pixel electrode branches and the same pixel electrode backbone in at least two display domains is different. Providing inclined electric fields with different included angles increases the diversity of liquid crystal rotation and lodging, further improves off-axis color shift, and alleviates the technical problem of color shift that occurs under large viewing angles in current vertical alignment liquid crystal display panels.
在一种实施例中,一个显示畴内的多个像素电极分支相互平行且相互间隔,相邻两个显示畴内的像素电极分支的延伸方向不同。In an embodiment, a plurality of pixel electrode branches in one display domain are parallel to each other and spaced apart from each other, and the extension directions of the pixel electrode branches in two adjacent display domains are different.
在一种实施例中,像素电极的像素电极主干包括:In an embodiment, the pixel electrode backbone of the pixel electrode includes:
第一像素电极主干;The backbone of the first pixel electrode;
第二像素电极主干,与所述第一像素电极主干相交设置;The second pixel electrode backbone is arranged to intersect the first pixel electrode backbone;
所述第二像素电极主干与所述第一像素电极主干配合,将子像素划分为逆时针分布的第一显示畴、第二显示畴、第三显示畴以及第四显示畴;The second pixel electrode backbone cooperates with the first pixel electrode backbone to divide the sub-pixels into a first display domain, a second display domain, a third display domain, and a fourth display domain distributed in a counterclockwise direction;
其中,所述第一显示畴中的像素电极分支与第一像素电极主干的第一夹角的取值范围为35至45度,所述第三显示畴中的像素电极分支与第一像素电极主干的第三夹角的取值范围为45至55度。Wherein, the first included angle between the pixel electrode branch in the first display domain and the first pixel electrode backbone ranges from 35 to 45 degrees, and the pixel electrode branch in the third display domain is connected to the first pixel electrode. The range of the third included angle of the backbone is 45 to 55 degrees.
在一种实施例中,第一像素电极主干与扫描线垂直,与数据线平行。In an embodiment, the backbone of the first pixel electrode is perpendicular to the scan line and parallel to the data line.
在一种实施例中,第二像素电极主干与数据线垂直,与扫描线平行,即第二像素电极主干与第一像素电极主干垂直。In an embodiment, the second pixel electrode backbone is perpendicular to the data line and parallel to the scan line, that is, the second pixel electrode backbone is perpendicular to the first pixel electrode backbone.
在一种实施例中,第一像素电极主干穿过第二像素电极主干的中点。In an embodiment, the first pixel electrode backbone passes through the midpoint of the second pixel electrode backbone.
在一种实施例中,第二像素电极主干穿过第一像素电极主干的中点。In an embodiment, the second pixel electrode backbone passes through the midpoint of the first pixel electrode backbone.
在一种实施例中,所述第二显示畴中的像素电极分支与第一像素电极主干的第二夹角,与所述第一夹角大小相同;所述第四显示畴中的像素电极分支与第一像素电极主干的第四夹角,与所述第三夹角大小相同。In an embodiment, the second included angle between the pixel electrode branch in the second display domain and the trunk of the first pixel electrode is the same as the first included angle; the pixel electrode in the fourth display domain The fourth included angle between the branch and the trunk of the first pixel electrode is the same as the third included angle.
在一种实施例中,第一夹角为45度,第三夹角为55度。In an embodiment, the first included angle is 45 degrees, and the third included angle is 55 degrees.
在一种实施例中,所述第二显示畴中的像素电极分支与第一像素电极主干的第二夹角,与所述第三夹角大小相同;所述第四显示畴中的像素电极分支与第一像素电极主干的第四夹角,与所述第一夹角大小相同。In an embodiment, the second included angle between the pixel electrode branch in the second display domain and the trunk of the first pixel electrode is the same as the third included angle; the pixel electrode in the fourth display domain The fourth included angle between the branch and the trunk of the first pixel electrode is the same as the first included angle.
在一种实施例中,像素电极还包括:In an embodiment, the pixel electrode further includes:
连接所有像素电极分支的末端、和像素电极主干的第一封闭框;The first closed frame connecting the ends of all the pixel electrode branches and the trunk of the pixel electrode;
至少一个套设在所述第一封闭框外围并与所述像素电极主干连接的第二封闭框;At least one second closed frame sleeved on the periphery of the first closed frame and connected to the pixel electrode backbone;
所述第一封闭框与第二封闭框相互间隔,两者之间形成一个新显示畴;在该新显示畴内的液晶分子可以形成与其它畴内液晶分子不同的取向极角,从而能够进一步改善液晶显示面板在中低灰阶下的视角。The first closed frame and the second closed frame are separated from each other, and a new display domain is formed between the two; the liquid crystal molecules in the new display domain can form an orientation polar angle different from that of the liquid crystal molecules in other domains, thereby enabling further Improve the viewing angle of liquid crystal display panels in low and medium gray scales.
本实施例提供的像素电极设置有连接所有像素电极分支的末端和像素电极主干的第一封闭框、以及至少一个套设在所述第一封闭框外围并与主干连接的第二封闭框,通过所述第一封闭框与第二封闭框使得像素电极的边缘电场规整,从而使位于子像素边缘的液晶分子的取向较为均匀一致,能够消除子像素四周边缘的暗纹,提高液晶显示面板的光学穿透率;此外,所述第一封闭框与第二封闭框两者之间形成一个新显示畴,能够进一步改善液晶显示面板在中低灰阶下的视角。The pixel electrode provided in this embodiment is provided with a first closed frame connecting the ends of all pixel electrode branches and the main stem of the pixel electrode, and at least one second closed frame sleeved on the periphery of the first closed frame and connected to the main stem. The first closed frame and the second closed frame make the fringe electric field of the pixel electrode regular, so that the orientation of the liquid crystal molecules located at the edge of the sub-pixel is more uniform, can eliminate the dark lines on the periphery of the sub-pixel, and improve the optics Transmittance; in addition, a new display domain is formed between the first closed frame and the second closed frame, which can further improve the viewing angle of the liquid crystal display panel in low and medium gray levels.
在一种实施例中,第一封闭框与第二封闭框的形状均为矩形,两者构成“回”字形结构。In an embodiment, the shapes of the first closed frame and the second closed frame are both rectangular, and the two form a "back"-shaped structure.
在一种实施例中,如图6所示,本申请实施例提供的显示面板制备方法包括以下步骤:In an embodiment, as shown in FIG. 6, the manufacturing method of the display panel provided in the embodiment of the present application includes the following steps:
S601:提供衬底;S601: Provide substrate;
S602:在所述衬底上制备驱动电路层;所述驱动电路层形成薄膜晶体管、绑定端子以及测试端子;S602: preparing a driving circuit layer on the substrate; the driving circuit layer forms a thin film transistor, a binding terminal, and a test terminal;
S603:在所述驱动电路层上制备无机绝缘保护层;S603: preparing an inorganic insulating protective layer on the driving circuit layer;
S604:在所述无机绝缘保护层上制备有机绝缘保护层;S604: preparing an organic insulating protective layer on the inorganic insulating protective layer;
S605:对所述有机绝缘保护层进行处理,以使得所述有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度。S605: Process the organic insulating protective layer so that the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area.
在一种实施例中,步骤S605包括:In an embodiment, step S605 includes:
使用狭缝光罩、半遮半透光罩或全透光罩中的一种,对所述有机绝缘保护层进行减薄处理;Using one of a slit mask, a semi-shielding and semi-transmitting mask, or a full-transmitting mask to thin the organic insulating protective layer;
对减薄处理后的有机绝缘保护层进行蚀刻。The organic insulating protective layer after the thinning treatment is etched.
现结合具体的实施例对本申请提供的方法做进一步的说明。The method provided in this application will be further described in conjunction with specific embodiments.
如图7所示,本申请提供的制备方法包括以下步骤:As shown in Figure 7, the preparation method provided by this application includes the following steps:
步骤7-1:前制程基板制备,使用Normal制程制得M1→GI→AS→M2→PV1→RGB(COA制程,也可使用非COA制程基板),得到如图7中(1)所示的前基板,该前基板包括栅极层M1图案化形成的测试端子、栅极绝缘层M2以及无机绝缘保护层M3。Step 7-1: Pre-process substrate preparation, use the Normal process to make M1→GI→AS→M2→PV1→RGB (COA process, non-COA process substrates can also be used), and the result shown in Figure 7 (1) The front substrate includes a test terminal formed by patterning the gate layer M1, a gate insulating layer M2, and an inorganic insulating protective layer M3.
步骤7-2:在前基板上制备有机绝缘保护层M4,并使用如图7中(2)所示的狭缝光罩,如图7中(3)所示,在激光切割区和测试端子设置区内,对前基板进行曝光处理。Step 7-2: Prepare the organic insulating protective layer M4 on the front substrate, and use the slit mask shown in Figure 7 (2), as shown in Figure 7 (3), in the laser cutting area and the test terminal In the setting area, exposure processing is performed on the front substrate.
步骤7-3:如图7中(4)所示,对有机绝缘保护层M4进行涂布、曝光、显影、Oven后处理,得到减薄后的有机绝缘保护层M4。Step 7-3: As shown in Figure 7 (4), the organic insulating protective layer M4 is coated, exposed, developed, and Oven post-processed to obtain a thinned organic insulating protective layer M4.
在激光切割区和测试端子设置区内,有机绝缘保护层M4的膜厚较显示区内减薄范围为1%~100%。例如显示区内有机绝缘保护层M4的膜厚为1.5um,可使用狭缝为1/1.7的狭缝光罩,减薄至0.5~0.8um,或狭缝为1/2.1的狭缝光罩,减薄至0.4~0.6um,或采用不同狭缝1/1.7不同数量搭配狭缝为1/2.1不同数量的狭缝光罩设计。在一种实施例中,有机绝缘保护层M4减薄后膜厚为0.7um。In the laser cutting area and the test terminal setting area, the thickness of the organic insulating protective layer M4 is 1%-100% thinner than the display area. For example, the thickness of the organic insulating protective layer M4 in the display area is 1.5um, and a slit mask with a slit of 1/1.7 can be used to reduce the thickness to 0.5~0.8um, or a slit mask with a slit of 1/2.1 , It can be thinned to 0.4~0.6um, or adopt a slit mask design with different slits of 1/1.7 and different numbers with slits of 1/2.1. In an embodiment, the thickness of the organic insulating protective layer M4 is 0.7 um after being thinned.
步骤7-4:如图7中(5)所示,将减薄后的有机绝缘保护层M4进一步蚀刻,例如将有机绝缘保护层M4完全蚀刻完,此时蚀刻掉的膜层厚度为0.7um。Step 7-4: As shown in Figure 7 (5), the thinned organic insulating protective layer M4 is further etched, for example, the organic insulating protective layer M4 is completely etched, and the thickness of the etched film at this time is 0.7um .
上述制程完成后,进行后续的像素电极和配向膜层的制备得到阵列基板,而后完成与彩膜基板对组得到显示面板,将对组好的显示面板进行模组制程,完成显示面板的制备。After the above-mentioned manufacturing process is completed, subsequent preparation of pixel electrodes and alignment film layers is performed to obtain an array substrate, and then the assembly with the color filter substrate is completed to obtain a display panel. The assembled display panel will be subjected to a module manufacturing process to complete the preparation of the display panel.
如图8所示,本申请提供的制备方法包括以下步骤:As shown in Figure 8, the preparation method provided by this application includes the following steps:
步骤8-1:前制程基板制备,使用Normal制程制得M1→GI→AS→M2→PV1→RGB(COA制程,也可使用非COA制程基板),得到如图8中(1)所示的前基板,该前基板包括栅极层M1图案化形成的测试端子、栅极绝缘层M2以及无机绝缘保护层M3。Step 8-1: Pre-process substrate preparation, use the Normal process to make M1→GI→AS→M2→PV1→RGB (COA process, non-COA process substrates can also be used), and get as shown in Figure 8 (1) The front substrate includes a test terminal formed by patterning the gate layer M1, a gate insulating layer M2, and an inorganic insulating protective layer M3.
步骤8-2:在前基板上制备有机绝缘保护层M4,并使用如图8中(2)所示的全透光罩,如图8中(3)所示,在激光切割区和测试端子设置区内,对前基板进行曝光处理。Step 8-2: Prepare the organic insulating protective layer M4 on the front substrate, and use the fully transparent cover as shown in Figure 8 (2), as shown in Figure 8 (3), in the laser cutting area and the test terminal In the setting area, exposure processing is performed on the front substrate.
步骤8-3:如图8中(4)所示,对有机绝缘保护层M4进行涂布、曝光、显影、Oven后处理,有机绝缘保护层M4被全部去除。Step 8-3: As shown in Figure 8 (4), the organic insulating protective layer M4 is coated, exposed, developed, and Oven post-processing, and the organic insulating protective layer M4 is completely removed.
步骤8-4:如图8中(5)所示,将去除有机绝缘保护层M4后的基板进一步蚀刻,例如将无机绝缘保护层M3完全蚀刻完。Step 8-4: As shown in FIG. 8 (5), the substrate after the organic insulating protective layer M4 is removed is further etched, for example, the inorganic insulating protective layer M3 is completely etched.
上述制程完成后,进行后续的像素电极和配向膜层的制备得到阵列基板,而后完成与彩膜基板对组得到显示面板,将对组好的显示面板进行模组制程,完成显示面板的制备。After the above-mentioned manufacturing process is completed, subsequent preparation of pixel electrodes and alignment film layers is performed to obtain an array substrate, and then the assembly with the color filter substrate is completed to obtain a display panel. The assembled display panel will be subjected to a module manufacturing process to complete the preparation of the display panel.
如图9所示,本申请提供的制备方法包括以下步骤:As shown in Figure 9, the preparation method provided by this application includes the following steps:
步骤9-1:前制程基板制备,使用Normal制程制得M1→GI→AS→M2→PV1→RGB(COA制程,也可使用非COA制程基板),得到如图9中(1)所示的前基板,该前基板包括栅极层M1图案化形成的测试端子、栅极绝缘层M2以及无机绝缘保护层M3。Step 9-1: Pre-process substrate preparation, use the Normal process to make M1→GI→AS→M2→PV1→RGB (COA process, non-COA process substrates can also be used), and the result shown in Figure 9 (1) The front substrate includes a test terminal formed by patterning the gate layer M1, a gate insulating layer M2, and an inorganic insulating protective layer M3.
步骤9-2:在前基板上制备有机绝缘保护层M4,并使用如图9中(2)所示的半遮半透光罩,如图9中(3)所示,在激光切割区和测试端子设置区内,对前基板进行曝光处理。Step 9-2: Prepare the organic insulating protective layer M4 on the front substrate, and use the semi-shielding and semi-transmissive cover shown in Figure 9 (2), as shown in Figure 9 (3), in the laser cutting area and In the test terminal setting area, the front substrate is exposed to light.
步骤9-3:如图9中(4)所示,对有机绝缘保护层M4进行涂布、曝光、显影、Oven后处理,得到减薄后的有机绝缘保护层M4。Step 9-3: As shown in Figure 9 (4), the organic insulating protective layer M4 is coated, exposed, developed, and Oven post-processed to obtain a thinned organic insulating protective layer M4.
在一种实施例中,有机绝缘保护层M4减薄后膜厚为0.7um。In an embodiment, the thickness of the organic insulating protective layer M4 is 0.7 um after being thinned.
步骤9-4:如图9中(5)所示,将减薄后的有机绝缘保护层M4进一步蚀刻,例如将有机绝缘保护层M4完全蚀刻完,此时蚀刻掉的膜层厚度为0.6um。Step 9-4: As shown in Figure 9 (5), the thinned organic insulating protective layer M4 is further etched, for example, the organic insulating protective layer M4 is completely etched, and the thickness of the etched film at this time is 0.6um .
上述制程完成后,进行后续的像素电极和配向膜层的制备得到阵列基板,而后完成与彩膜基板对组得到显示面板,将对组好的显示面板进行模组制程,完成显示面板的制备。After the above-mentioned manufacturing process is completed, subsequent preparation of pixel electrodes and alignment film layers is performed to obtain an array substrate, and then the assembly with the color filter substrate is completed to obtain a display panel. The assembled display panel will be subjected to a module manufacturing process to complete the preparation of the display panel.
根据上述实施例可知:According to the above embodiment, it can be seen that:
本申请实施例提供一种阵列基板、显示面板及制备方法,该阵列基板包括衬底,驱动电路层位于所述衬底上,形成薄膜晶体管、绑定端子以及测试端子,无机绝缘保护层位于所述驱动电路层上,有机绝缘保护层位于所述无机绝缘保护层上,有机绝缘保护层在切割区以及测试端子设置区内的厚度,小于所述有机绝缘保护层在显示区内的厚度;基于该结构,在完成模组点灯测试之后,对切割区以及测试端子进行激光切割时,有机绝缘保护层残留很少甚至没有残留,缓解了现有技术存在的有机绝缘膜激光切割残留的技术问题,保证了后续模组的耐静电能力。The embodiments of the present application provide an array substrate, a display panel, and a manufacturing method. The array substrate includes a substrate, a driving circuit layer is located on the substrate, a thin film transistor, a bonding terminal, and a test terminal are formed, and the inorganic insulating protective layer is located on the substrate. On the drive circuit layer, an organic insulating protective layer is located on the inorganic insulating protective layer, and the thickness of the organic insulating protective layer in the cutting area and the test terminal setting area is smaller than the thickness of the organic insulating protective layer in the display area; With this structure, after completing the module lighting test, when laser cutting the cutting area and the test terminal, the organic insulating protective layer has little or no residue, which alleviates the technical problem of the laser cutting residual of the organic insulating film in the prior art. Ensure the electrostatic resistance of subsequent modules.
综上所述,虽然本申请已以优选实施例揭露如上,但上述优选实施例并非用以限制本申请,本领域的普通技术人员,在不脱离本申请的精神和范围内,均可作各种更动与润饰,因此本申请的保护范围以权利要求界定的范围为准。In summary, although the application has been disclosed as above in preferred embodiments, the above-mentioned preferred embodiments are not intended to limit the application. Those of ordinary skill in the art can make various decisions without departing from the spirit and scope of the application. Such changes and modifications, so the protection scope of this application is subject to the scope defined by the claims.
Claims (20)
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| CN201911114249.4 | 2019-11-14 | ||
| CN201911114249.4A CN111007686A (en) | 2019-11-14 | 2019-11-14 | Array substrate, display panel and preparation method |
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| PCT/CN2019/120296 Ceased WO2021093002A1 (en) | 2019-11-14 | 2019-11-22 | Array substrate, display panel and preparation method |
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| CN111796713B (en) * | 2020-06-17 | 2023-06-27 | 武汉华星光电技术有限公司 | Display panel |
| CN111653548A (en) | 2020-06-18 | 2020-09-11 | 京东方科技集团股份有限公司 | A display substrate, a display panel and a preparation method thereof |
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| CN111007686A (en) | 2020-04-14 |
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