WO2021047417A1 - Pressure energy composite desalination process - Google Patents
Pressure energy composite desalination process Download PDFInfo
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- WO2021047417A1 WO2021047417A1 PCT/CN2020/112770 CN2020112770W WO2021047417A1 WO 2021047417 A1 WO2021047417 A1 WO 2021047417A1 CN 2020112770 W CN2020112770 W CN 2020112770W WO 2021047417 A1 WO2021047417 A1 WO 2021047417A1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/008—Control or steering systems not provided for elsewhere in subclass C02F
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/005—Processes using a programmable logic controller [PLC]
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/03—Pressure
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/44—Time
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/06—Pressure conditions
- C02F2301/066—Overpressure, high pressure
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/10—Energy recovery
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/14—Maintenance of water treatment installations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/131—Reverse-osmosis
Definitions
- the invention relates to the technical field of desalination, in particular to a pressure-energy composite desalination process.
- MSF multi-stage flash evaporation
- MED low-temperature multi-effect distillation
- EDI electrodialysis
- RO reverse osmosis
- brine is fed into the membrane module 100 from the brine inlet 110, and then passes through the primary membrane 101, secondary membrane 102, tertiary membrane 103, The fourth-stage membrane 104, the fifth-stage membrane 105, and the sixth-stage membrane 106 perform reverse osmosis, the fresh water produced by the reverse osmosis flows out through the fresh water outlet 120, and the concentrated water produced by the reverse osmosis is discharged through the concentrated brine outlet 130.
- the disadvantages of this process are as follows: 1 The membrane module occupies a large area and the capital investment cost is high; 2The pressure in the reverse osmosis membrane is gradually reduced, and the water output of the osmosis membrane is gradually reduced, and the desalination efficiency is low; Different, the service life is different; 4 The reverse osmosis membrane is embedded in the same membrane shell, which is not conducive to monitoring and maintenance.
- the traditional desalination process is divided into two types: one is a process without an energy recovery machine, for example, brine enters the ultrafiltration device through a lift pump, then pressurized by the booster pump into the security filter, and then through the high pressure Pumped into the traditional reverse osmosis membrane unit; the other is a process containing a typical imported PX energy recovery machine, for example, the brine enters the ultrafiltration device through a lift pump, then pressurized by the booster pump into the security filter, and then through the high-pressure pump and The energy recovery machine connected to the high-pressure pump is sent to the traditional reverse osmosis membrane unit.
- an energy recovery machine for example, brine enters the ultrafiltration device through a lift pump, then pressurized by the booster pump into the security filter, and then through the high-pressure pump
- the energy recovery machine connected to the high-pressure pump is sent to the traditional reverse osmosis membrane unit.
- the fresh water flows out directly, and the high-pressure concentrated water returns to the energy recovery machine to convert the pressure energy into the kinetic energy of the high-pressure pump, and Drain the low-pressure concentrated water whose energy has mostly been converted.
- the brine is reverse osmosis through the reverse osmosis membrane in series, but because the energy will gradually attenuate in this process, the pressure of the brine passing through the first stage membrane will be set much higher than the osmotic pressure. Ensure that the osmotic pressure is still higher than the last stage of the membrane.
- the pump and the piping system cannot be perfectly matched, so the valve of the last-stage concentrated water outlet needs to be adjusted to maintain the pressure of the system, which causes a lot of energy loss.
- the present invention will be advantageous to provide a pressure-energy composite desalination process with compact structure, low cost and low energy consumption.
- the present invention provides a pressure-energy composite desalination process, which includes the following steps:
- Reverse osmosis After the pressure energy recovery container is filled with salt water, the circulating pump M2 is used to send the salt water in the pressure energy recovery container to the total salt water inlet of the membrane module in which multiple reverse osmosis membranes are arranged in parallel through the circulation pipeline. The fresh water generated by the components flows out through the total fresh water outlet, and the concentrated water produced is returned to the pressure energy recovery container through the total concentrated water outlet.
- the high-pressure pump M3 is used to supplement the salt water from the salt water normal inlet of the replenishing pipeline to the pressure energy recovery container. System pressure to maintain normal work;
- step 2) After the reverse osmosis in step 2) performs multiple cycles and reaches a predetermined cycle time, the water supply and drainage pump M1 is used to drain the concentrated brine in the pressure energy recovery container through the drain port of the drain pipeline;
- the salt water supply time and the concentrated salt water discharge time can be saved, and the work efficiency can be improved; the normal working system pressure is maintained by using the high-pressure pump M3, and the circulating pump is used M2 supplies brine to the membrane module and recovers the concentrated brine through the pressure energy recovery container.
- the reverse osmosis step as long as the initial pressure of the brine can be higher than its osmotic pressure, the higher the circulation pressure, the higher the pressure, there is no serial reverse osmosis membrane structure at all The pressure of the secondary membrane may not meet the osmotic pressure, so the entire process does not require a valve to adjust the system pressure.
- the concentrated brine with residual pressure at the outlet of the membrane module is directly recovered and enters the pressure energy recovery container without energy conversion.
- Energy recovery efficiency As high as 99%-99.5%; and, the present invention discharges after multiple cycles of reverse osmosis and reaches a predetermined cycle time, so that the concentration of concentrated salt water and fresh water can be flexibly adjusted in a larger range, and the residual pressure of concentrated salt water follows
- the production cycle of fresh water is reused to realize system energy recovery. Compared with the desalination process that is generally equipped with imported PX energy recovery machines, it can save electricity by 10%-20%.
- the pressure-energy composite desalination process further includes step 4) washing after step 3): using the circulation pump M2 and the high pressure pump M3 to flush the fresh water inlets of the respective circulation pipelines and the replenishment pipelines respectively by using the circulation pump M2 and the high pressure pump M3. Inhale fresh water to flush the membrane module and the pressure energy recovery container.
- the water supply and drainage pump M1 is used to flush the flushing water collected into the pressure energy recovery container through the drain line The above-mentioned drain port is discharged, and then steps 1) to 4) are repeated.
- the high-pressure pump M3, the circulating pump M2, the water supply and drainage pump M1, the membrane module, and the pressure energy recovery container are completely cleaned by the fresh water, which can improve the working reliability and service life of the entire unit.
- the salt water enters the pressure energy recovery container from the salt water pre-liquid inlet through the solenoid valve X1, the one-way valve C1, the water supply and drainage pump M1, and the solenoid valve X2 on the liquid inlet pipeline. .
- the brine in the pressure energy recovery container enters the membrane module through the solenoid valve X3, the circulating pump M2, and the total brine inlet on the circulation pipeline for reverse osmosis, and from the membrane module
- the concentrated water from the above-mentioned total concentrated water outlet continues to return to the above-mentioned pressure energy recovery container through the manual valve H1 and the one-way valve C2 on the above-mentioned circulation pipeline.
- the above-mentioned brine from the above-mentioned high-pressure pump M3 passes through the above-mentioned brine on the above-mentioned replenishing pipeline.
- the normal liquid inlet, the solenoid valve X4, the above-mentioned high-pressure pump M3, the one-way valve C3, and the manual valve H2 enter the above-mentioned pressure energy recovery container.
- the salt water from the total salt water inlet first enters the salt water inlet of each of the multiple reverse osmosis membranes, and the fresh water produced by the permeation of the membrane module passes through the multiple reverse osmosis membranes.
- Each sub-fresh water outlet enters the above-mentioned total fresh water outlet and flows out, and the concentrated water produced by the permeation of the above-mentioned membrane module enters the above-mentioned total concentrated water outlet through the sub-concentrated water outlet on each of the plurality of reverse osmosis membranes and then returns to the above-mentioned pressure energy. Recycle the container.
- the concentrated brine in the pressure energy recovery container passes through the solenoid valve X5, the one-way valve C1, the water supply and drainage pump M1, and the solenoid valve X6 on the drain line, and finally drains from the above The liquid port is discharged.
- the fresh water from the flushing fresh water inlet of the circulation pipeline enters the membrane module through the solenoid valve X7 and the circulation pump M2 for flushing, and the flushing water returns to the main concentrated water outlet through the total concentrated water outlet.
- the pressure energy recovery container; the fresh water from the flush fresh water inlet of the replenishment pipeline enters the pressure energy recovery container through the solenoid valve X8, the high pressure pump M3, the one-way valve C3, and the manual valve H2, and is finally used to the station
- the drain pump M1 allows the flushing water in the pressure energy recovery container to be discharged through the solenoid valve X5, the one-way valve C1, and the solenoid valve X6 to complete the system flushing.
- Figure 1 is a schematic diagram of a traditional production process of reverse osmosis membranes arranged in series;
- FIG. 2 is a schematic diagram of a pressure-energy composite saltwater desalination unit used in a pressure-energy composite saltwater desalination process according to a specific embodiment of the present invention, and arrows in the figure show the flow of liquid in each step of the process;
- Fig. 3 is a schematic diagram of the parallel arrangement structure of the membrane modules of the pressure-energy composite salt water desalination unit shown in Fig. 2.
- the "desalination” referred to in this article includes seawater desalination, brackish water desalination, industrial wastewater desalination, etc.; the “brine water” referred to in this article includes seawater, brackish water, industrial wastewater and other water with high salt content.
- the present invention according to a specific embodiment of the present invention provides a pressure-energy composite desalination process, which includes the following steps:
- the circulating pump M2 is used to send the salt water in the pressure energy recovery container 1 to the membrane module 2 in which the multiple reverse osmosis membranes 22 are arranged in parallel through the circulation pipeline 20.
- the total salt water inlet 21, the fresh water produced by the membrane module 2 flows out through the total fresh water outlet 23, and the produced concentrated water is returned to the pressure energy recovery vessel 1 through the total concentrated water outlet 25.
- the high-pressure pump M3 is used to remove the salt water from the salt water in the replenishing pipeline 30.
- the normal liquid inlet 31 is supplemented to the pressure energy recovery container 1 to maintain the normal working system pressure;
- step 2 After the reverse osmosis of step 2) performs multiple cycles and reaches the predetermined cycle time T2 (the salt content of concentrated brine and fresh water can be flexibly adjusted through T2), the pressure energy in the container 1 is recovered by the water supply and drainage pump M1 The concentrated brine is completely discharged through the discharge port 43 of the discharge pipe 40;
- Flushing Use the circulating pump M2 to suck in fresh water from the flushing fresh water inlet 27 of the circulating pipe 20 to flush the membrane module 2 and the pressure energy recovery container 1, and at the same time to use the high-pressure pump M3 to suck in from the flushing fresh water inlet 37 of the replenishing pipe 30
- the pressure energy recovery container 1 and the membrane module 2 are washed with fresh water.
- the water supply and drainage pump M1 is used to flush the washing water collected into the pressure energy recovery container 1 through the drain pipe 40
- the drain port 43 is discharged.
- the circulating pump M2, the high-pressure pump M3, and the water supply and drainage pump M1 are naturally cleaned during the process of sucking or discharging fresh water.
- the water supply and drainage pump M1, circulating pump M2, high-pressure pump M3, pressure energy recovery container 1, and membrane module 2 have been completely cleaned with fresh water, which can improve the reliability and service life of the entire unit.
- step 1) the brine enters the pressure energy recovery container 1 from the brine pre-inlet port 11 on the inlet pipe 10 through the solenoid valve X1, the one-way valve C1, the water supply and drainage pump M1, and the solenoid valve X2;
- step 2) the brine in the pressure energy recovery container 1 enters the membrane module 2 through the solenoid valve X3, the circulating pump M2, and the total brine inlet 21 on the circulating pipeline 20 for reverse osmosis, and from the total concentrated water outlet of the membrane module 2
- the concentrated water discharged from 25 continues to return to the pressure energy recovery vessel 1 through the manual valve H1 and the one-way valve C2 on the circulation pipeline 20, and at the same time, the brine from the high-pressure pump M3 is on the replenishment pipeline 30 through the brine normal inlet 31,
- the solenoid valve X4, the high-pressure pump M3, the one-way valve C3, and the manual valve H2 enter the pressure energy recovery container 1.
- step 2) the brine from the total brine inlet 21 first enters the split brine inlet 221 on each of the multiple reverse osmosis membranes 22, and the fresh water produced by the permeation of the membrane module 2 passes through more
- the sub-fresh water outlet 223 on each of the reverse osmosis membranes 22 enters the total fresh water outlet 23 and flows out.
- the concentrated water produced by the permeation of the membrane module 2 enters the total concentrated water outlet through the sub-concentrated water outlet 225 on each of the multiple reverse osmosis membranes 22 25 and then return to the pressure energy recovery container 1.
- step 3 the concentrated brine in the pressure energy recovery container 1 passes through the solenoid valve X5, the one-way valve C1, the water supply and drainage pump M1, and the solenoid valve X6 on the drain line 40, and finally from the drain port 43 Discharge;
- step 4 the fresh water from the flushing fresh water inlet 27 of the circulating pipeline 20 enters the membrane module 2 through the solenoid valve X7 and the circulating pump M2 for flushing, and the flushing water returns to the pressure energy recovery vessel 1 through the total concentrated water outlet 25 (The flushing pressure is much lower than the osmotic pressure of the salt water, so no fresh water is produced during the flushing process, that is, no water is discharged from the total fresh water outlet); the fresh water from the flushing fresh water inlet 37 of the refill pipe 30 passes through the solenoid valve X8 and the high-pressure pump M3 , Check valve C3, manual valve H2 enter the pressure energy recovery container 1, and finally use the water supply and drainage pump M1 to make the flushing water in the
- the pressure energy recovery container 1 is also provided with a mechanical pressure relief valve 14 (when the electronically controlled pressure relief is abnormal, that is, the pressure relief through the solenoid valve is abnormal, the mechanical pressure relief valve 14 will ensure the safety of the system).
- Exhaust or intake to help the pressure energy recovery container 1 is filled with salt water or emptied of concentrated brine solenoid valve X9 and pressure sensor P1 for high-pressure protection; in addition, it should be noted that in this embodiment, in the system Before starting, solenoid valve X1 to solenoid valve X9 is normally closed, manual valve H1 and manual valve H2 are normally open (the setting of each manual valve is for the maintenance of the unit).
- the solenoid valves are closed and opened by the PLC controller, the pumps are started and stopped by the PLC controller, and the solenoid valves and pumps are linked through the PLC controller to realize fully automatic control.
- Reverse osmosis is carried out with membrane modules arranged in parallel with reverse osmosis membranes, which occupies a small area and the system pressure is convenient to control;
- the system energy recovery technology is adopted, which is different from the traditional energy recovery machine in which the energy is recovered in a single link.
- the overall energy recovery efficiency is higher and the cost is lower.
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Abstract
Description
本发明涉及脱盐技术领域,尤其涉及一种压能复合型脱盐工艺。The invention relates to the technical field of desalination, in particular to a pressure-energy composite desalination process.
世界上可被人类直接利用的淡水资源不到总水资源的0.3%,而人口的增长,农业和工业的发展,导致淡水尤其是洁净的淡水迅速减少。目前有大约3亿人需要靠盐水或者含盐地下水的脱盐处理来获取生活用水,因而脱盐具有战略意义和发展前景。The world's fresh water resources that can be directly used by humans are less than 0.3% of the total water resources, and population growth, agriculture and industrial development have led to a rapid decrease in fresh water, especially clean fresh water. At present, about 300 million people need to rely on the desalination of salt water or saline groundwater to obtain domestic water, so desalination has strategic significance and development prospects.
目前,脱盐已经形成了以多级闪蒸法(MSF)、低温多效蒸馏法(MED)、电渗析法(EDI)和反渗透法(RO)为主要代表的工业化技术,今后一段时期仍将以这几项技术为主,但反渗透法的比重将逐步增大。At present, desalination has formed industrialized technologies mainly represented by multi-stage flash evaporation (MSF), low-temperature multi-effect distillation (MED), electrodialysis (EDI) and reverse osmosis (RO). Mainly these technologies, but the proportion of reverse osmosis will gradually increase.
近年来反渗透技术以其耗电量低、设备简单、易于维护和设备模块化的优点迅速占领市场,逐步取代闪蒸法,成为应用最广泛的方法,并得到了快速的发展。目前,国内几乎所有的工业污水、脱盐等脱盐工艺皆是采用反渗透膜串联工作。图1示出了一种传统的反渗透膜串联布置生产工艺,在该工艺中,盐水由盐水进口110送入膜组件100,依次经由一级膜101、二级膜102、三级膜103、四级膜104、五级膜105、六级膜106进行反渗透,反渗透产生的淡水经由淡水出口120流出,反渗透产生的浓水经由浓盐水出口130排出。这种工艺的缺点如下:①膜组件占用空间面积大,基建投资费用高;②反渗透膜内压力逐级降低,渗透膜出水量逐级递减,脱盐效率较低;③反渗透膜的利用率不等,其使用寿命不一;④反渗透膜嵌装在同一膜壳内,不利于监测和检修。In recent years, reverse osmosis technology has rapidly occupied the market due to its advantages of low power consumption, simple equipment, easy maintenance and modular equipment, gradually replacing the flash method, becoming the most widely used method, and obtaining rapid development. At present, almost all domestic industrial wastewater, desalination and other desalination processes use reverse osmosis membranes to work in series. Figure 1 shows a traditional production process of reverse osmosis membranes arranged in series. In this process, brine is fed into the
总的来说,传统的脱盐工艺流程分两种:一种是不含能量回收机的工艺,例如盐水经过提升泵进入超滤装置,然后经增压泵增压进入保安过滤器,再经高压泵送入传统反渗透膜机组;另一种是含有典型进口PX能量回收机的工艺,例 如盐水经过提升泵进入超滤装置,然后经增压泵增压进入保安过滤器,再经高压泵和与高压泵驱动连接的能量回收机、送入传统反渗透膜机组,经过传统反渗透膜机组反渗透之后淡水直接流出,高压浓水返回至能量回收机将压能转换为高压泵的动能,并将能量大部分已进行转换的低压浓水排掉。In general, the traditional desalination process is divided into two types: one is a process without an energy recovery machine, for example, brine enters the ultrafiltration device through a lift pump, then pressurized by the booster pump into the security filter, and then through the high pressure Pumped into the traditional reverse osmosis membrane unit; the other is a process containing a typical imported PX energy recovery machine, for example, the brine enters the ultrafiltration device through a lift pump, then pressurized by the booster pump into the security filter, and then through the high-pressure pump and The energy recovery machine connected to the high-pressure pump is sent to the traditional reverse osmosis membrane unit. After the traditional reverse osmosis membrane unit reverse osmosis, the fresh water flows out directly, and the high-pressure concentrated water returns to the energy recovery machine to convert the pressure energy into the kinetic energy of the high-pressure pump, and Drain the low-pressure concentrated water whose energy has mostly been converted.
然而,对于上述不具有能量回收机的这种传统工艺,将使得反渗透脱盐过程中排放掉的高压浓水中蕴含的约60%的进水余压能量白白浪费掉,使得整个淡水生产过程能耗过大;而对于上述使用能量回收机的这种传统工艺,虽然反渗透脱盐过程的高压浓水会再返回能量回收机进行能量回收,但仍有含有一部分能量的低压浓水会在排放掉的过程也将这部分能量排放掉,加上目前传统工艺中应用的能量回收机主要靠国外进口,本身造价就比较高,这些因素都大大增加了生产的成本。However, for the above-mentioned traditional process without an energy recovery machine, about 60% of the influent residual pressure energy contained in the high-pressure concentrated water discharged in the reverse osmosis desalination process will be wasted, making the entire fresh water production process energy consumption. Too large; and for the above-mentioned traditional process using energy recovery machines, although the high-pressure concentrated water in the reverse osmosis desalination process will be returned to the energy recovery machine for energy recovery, there is still low-pressure concentrated water containing part of the energy that will be discharged The process also discharges this part of the energy. In addition, the energy recovery machine used in the traditional process is mainly imported from abroad, and its cost is relatively high. These factors greatly increase the cost of production.
另外,在传统工艺中,盐水依次通过串联的反渗透膜进行反渗透,但由于这一过程中能量会逐渐衰减,因此会出现经过第一级膜的盐水压力设置得大大高于渗透压,以保证到最后一级膜时仍高于渗透压。另外,传统工艺很多情况下泵与管路系统不能完美匹配,因此需要调节最后一级浓水出口的阀门来维持系统的压力,这就造成大量的能量损失。In addition, in the traditional process, the brine is reverse osmosis through the reverse osmosis membrane in series, but because the energy will gradually attenuate in this process, the pressure of the brine passing through the first stage membrane will be set much higher than the osmotic pressure. Ensure that the osmotic pressure is still higher than the last stage of the membrane. In addition, in many cases in the traditional process, the pump and the piping system cannot be perfectly matched, so the valve of the last-stage concentrated water outlet needs to be adjusted to maintain the pressure of the system, which causes a lot of energy loss.
发明内容Summary of the invention
为克服上述缺陷,本发明提供一种结构紧凑、成本低、耗能少的压能复合型脱盐工艺将是有利的。In order to overcome the above shortcomings, the present invention will be advantageous to provide a pressure-energy composite desalination process with compact structure, low cost and low energy consumption.
为此,本发明提供一种压能复合型脱盐工艺,其包括如下步骤:To this end, the present invention provides a pressure-energy composite desalination process, which includes the following steps:
1)初始进液:利用给排水泵M1将盐水从进液管路的盐水预进液口送入压能回收容器;1) Initial liquid inlet: use the water supply and drainage pump M1 to send the brine from the brine pre-liquid inlet of the liquid inlet pipe into the pressure energy recovery container;
2)反渗透:在压能回收容器充满盐水后,利用循环泵M2将压能回收容器中的盐水经循环管路送入其内多个反渗透膜并联设置的膜组件的总盐水进口,膜组件产生的淡水经总淡水出口流出、产生的浓水经总浓水出口返回至压能回收容器,同时利用高压泵M3将盐水从补液管路的盐水常进液口补充到压能回收容器来维持正常工作的系统压力;2) Reverse osmosis: After the pressure energy recovery container is filled with salt water, the circulating pump M2 is used to send the salt water in the pressure energy recovery container to the total salt water inlet of the membrane module in which multiple reverse osmosis membranes are arranged in parallel through the circulation pipeline. The fresh water generated by the components flows out through the total fresh water outlet, and the concentrated water produced is returned to the pressure energy recovery container through the total concentrated water outlet. At the same time, the high-pressure pump M3 is used to supplement the salt water from the salt water normal inlet of the replenishing pipeline to the pressure energy recovery container. System pressure to maintain normal work;
3)排液:步骤2)的反渗透进行多个循环并达到预定循环时间后,利用给排水 泵M1将压能回收容器中的浓盐水经排液管路的排液口全部排出;3) Draining: After the reverse osmosis in step 2) performs multiple cycles and reaches a predetermined cycle time, the water supply and drainage pump M1 is used to drain the concentrated brine in the pressure energy recovery container through the drain port of the drain pipeline;
重复进行步骤1)~3)。Repeat steps 1) to 3).
在本发明中,通过设置单独的初始进液步骤和排液步骤,能够节约盐水供应时间和浓盐水的排放时间,提高工作效率;通过利用高压泵M3维持正常工作的系统压力,以及利用循环泵M2为膜组件供应盐水,并通过压能回收容器回收浓盐水,反渗透步骤中盐水的初始压力只要能够高于其渗透压,则越循环压力越高,完全没有串联反渗透膜结构的最后一级膜可能压力不满足渗透压的情况,因此整个流程不需要阀门调节系统压力,而且,膜组件出口的带余压的浓盐水直接回收,进入压能回收容器,没有进行能量转换,能量回收效率高达99%-99.5%;并且,本发明通过反渗透多个循环并达到预定循环时间后再进行排放,因而能够在较大范围内灵活调整浓盐水与淡水的浓度,浓盐水的余压随着淡水的生产周期被重复利用,实现系统能量回收,相对目前普遍配有进口PX能量回收机的脱盐工艺可节约电能10%-20%。In the present invention, by setting up separate initial liquid feeding steps and liquid draining steps, the salt water supply time and the concentrated salt water discharge time can be saved, and the work efficiency can be improved; the normal working system pressure is maintained by using the high-pressure pump M3, and the circulating pump is used M2 supplies brine to the membrane module and recovers the concentrated brine through the pressure energy recovery container. In the reverse osmosis step, as long as the initial pressure of the brine can be higher than its osmotic pressure, the higher the circulation pressure, the higher the pressure, there is no serial reverse osmosis membrane structure at all The pressure of the secondary membrane may not meet the osmotic pressure, so the entire process does not require a valve to adjust the system pressure. Moreover, the concentrated brine with residual pressure at the outlet of the membrane module is directly recovered and enters the pressure energy recovery container without energy conversion. Energy recovery efficiency As high as 99%-99.5%; and, the present invention discharges after multiple cycles of reverse osmosis and reaches a predetermined cycle time, so that the concentration of concentrated salt water and fresh water can be flexibly adjusted in a larger range, and the residual pressure of concentrated salt water follows The production cycle of fresh water is reused to realize system energy recovery. Compared with the desalination process that is generally equipped with imported PX energy recovery machines, it can save electricity by 10%-20%.
进一步,上述压能复合型脱盐工艺还包括在步骤3)之后的步骤4)冲洗:分别利用上述循环泵M2和上述高压泵M3从各自对应的上述循环管路和上述补液管路的冲洗淡水进口吸入淡水来对上述膜组件和上述压能回收容器进行冲洗,该冲洗进行预定冲洗时间后,再利用上述给排水泵M1将冲洗后汇入压能回收容器中的冲洗水经上述排液管路的上述排液口排出,并随后重复进行步骤1)~4)。Furthermore, the pressure-energy composite desalination process further includes step 4) washing after step 3): using the circulation pump M2 and the high pressure pump M3 to flush the fresh water inlets of the respective circulation pipelines and the replenishment pipelines respectively by using the circulation pump M2 and the high pressure pump M3. Inhale fresh water to flush the membrane module and the pressure energy recovery container. After the flushing is performed for a predetermined flushing time, the water supply and drainage pump M1 is used to flush the flushing water collected into the pressure energy recovery container through the drain line The above-mentioned drain port is discharged, and then steps 1) to 4) are repeated.
在上述冲洗步骤中,淡水对高压泵M3、循环泵M2、给排水泵M1、膜组件、压能回收容器都进行了完整的清洗,可以提高整个机组的工作可靠性和使用寿命。In the above-mentioned washing steps, the high-pressure pump M3, the circulating pump M2, the water supply and drainage pump M1, the membrane module, and the pressure energy recovery container are completely cleaned by the fresh water, which can improve the working reliability and service life of the entire unit.
再进一步,在上述步骤1)中,上述盐水在上述进液管路上从上述盐水预进液口经电磁阀X1、单向阀C1、上述给排水泵M1、电磁阀X2进入上述压能回收容器。Furthermore, in the above step 1), the salt water enters the pressure energy recovery container from the salt water pre-liquid inlet through the solenoid valve X1, the one-way valve C1, the water supply and drainage pump M1, and the solenoid valve X2 on the liquid inlet pipeline. .
又进一步,在上述步骤2)中,上述压能回收容器内的上述盐水在上述循环管路上经电磁阀X3、上述循环泵M2、上述总盐水进口进入上述膜组件进行反渗透,从上述膜组件的上述总浓水出口出来的浓水继续在上述循环管路上经手动阀H1、单向阀C2返回上述压能回收容器,同时,来自上述高压泵M3的上述盐水在上述补液管路上经上述盐水常进液口、电磁阀X4、上述高压泵M3、单向阀 C3、手动阀H2进入上述压能回收容器。Still further, in the above step 2), the brine in the pressure energy recovery container enters the membrane module through the solenoid valve X3, the circulating pump M2, and the total brine inlet on the circulation pipeline for reverse osmosis, and from the membrane module The concentrated water from the above-mentioned total concentrated water outlet continues to return to the above-mentioned pressure energy recovery container through the manual valve H1 and the one-way valve C2 on the above-mentioned circulation pipeline. At the same time, the above-mentioned brine from the above-mentioned high-pressure pump M3 passes through the above-mentioned brine on the above-mentioned replenishing pipeline. The normal liquid inlet, the solenoid valve X4, the above-mentioned high-pressure pump M3, the one-way valve C3, and the manual valve H2 enter the above-mentioned pressure energy recovery container.
又再进一步,在上述步骤2)中,来自上述总盐水进口的上述盐水首先进入上述多个反渗透膜每个上的分盐水进口,经上述膜组件渗透产生的淡水经上述多个反渗透膜每个上的分淡水出口进入上述总淡水出口流出,经上述膜组件渗透产生的浓水通过上述多个反渗透膜每个上的分浓水出口进入上述总浓水出口再返回至上述压能回收容器。Still further, in the above step 2), the salt water from the total salt water inlet first enters the salt water inlet of each of the multiple reverse osmosis membranes, and the fresh water produced by the permeation of the membrane module passes through the multiple reverse osmosis membranes. Each sub-fresh water outlet enters the above-mentioned total fresh water outlet and flows out, and the concentrated water produced by the permeation of the above-mentioned membrane module enters the above-mentioned total concentrated water outlet through the sub-concentrated water outlet on each of the plurality of reverse osmosis membranes and then returns to the above-mentioned pressure energy. Recycle the container.
还进一步,在上述步骤3)中,上述压能回收容器中的上述浓盐水在排液管路上经电磁阀X5、上述单向阀C1、上述给排水泵M1、电磁阀X6,最后从上述排液口排出。Still further, in the above step 3), the concentrated brine in the pressure energy recovery container passes through the solenoid valve X5, the one-way valve C1, the water supply and drainage pump M1, and the solenoid valve X6 on the drain line, and finally drains from the above The liquid port is discharged.
再又进一步,在上述步骤4)中,来自上述循环管路的上述冲洗淡水进口的上述淡水经电磁阀X7、上述循环泵M2进入上述膜组件进行冲洗,冲洗水经上述总浓水出口返回至上述压能回收容器;来自上述补液管路的上述冲洗淡水进口的上述淡水经电磁阀X8、上述高压泵M3、上述单向阀C3、上述手动阀H2进入上述压能回收容器,最后利用给所述排水泵M1使得所述压能回收容器中的冲洗水经电磁阀X5、单向阀C1、电磁阀X6排出,完成系统冲洗。Still further, in the above step 4), the fresh water from the flushing fresh water inlet of the circulation pipeline enters the membrane module through the solenoid valve X7 and the circulation pump M2 for flushing, and the flushing water returns to the main concentrated water outlet through the total concentrated water outlet. The pressure energy recovery container; the fresh water from the flush fresh water inlet of the replenishment pipeline enters the pressure energy recovery container through the solenoid valve X8, the high pressure pump M3, the one-way valve C3, and the manual valve H2, and is finally used to the station The drain pump M1 allows the flushing water in the pressure energy recovery container to be discharged through the solenoid valve X5, the one-way valve C1, and the solenoid valve X6 to complete the system flushing.
进一步,通过PLC控制器对上述各个电磁阀和上述各个泵进行全自动联动控制。Further, the above-mentioned solenoid valves and the above-mentioned pumps are fully automatically linked and controlled by a PLC controller.
通过参考下面所描述的实施例,本发明的上述这些方面和其他方面将会得到更清晰地阐述。These and other aspects of the present invention will be explained more clearly by referring to the embodiments described below.
本发明的结构以及进一步的目的和优点将通过下面结合附图的描述得到更好地理解,其中,相同的参考标记标识相同的元件:The structure and further objects and advantages of the present invention will be better understood through the following description in conjunction with the accompanying drawings, in which the same reference signs identify the same elements:
图1是一种传统的反渗透膜串联布置生产工艺的示意图;Figure 1 is a schematic diagram of a traditional production process of reverse osmosis membranes arranged in series;
图2是根据本发明一个具体实施方式的压能复合型盐水淡化工艺所用到的压能复合型盐水淡化机组的示意图,在该图中用箭头示出了该工艺各个步骤中液体的流向;2 is a schematic diagram of a pressure-energy composite saltwater desalination unit used in a pressure-energy composite saltwater desalination process according to a specific embodiment of the present invention, and arrows in the figure show the flow of liquid in each step of the process;
图3是图2所示压能复合型盐水淡化机组的膜组件的并联布置结构示意图。Fig. 3 is a schematic diagram of the parallel arrangement structure of the membrane modules of the pressure-energy composite salt water desalination unit shown in Fig. 2.
下面将结合附图描述本发明的具体实施方式。然而,应当理解的是,这里所披露的实施方式仅仅是本发明的典型例子而已,其可体现为各种形式。因此,这里披露的具体细节不被认为是限制性的,而仅仅是作为权利要求的基础以及作为用于教导本领域技术人员以实际中任何恰当的方式不同地应用本发明的代表性的基础。The specific embodiments of the present invention will be described below with reference to the accompanying drawings. However, it should be understood that the embodiments disclosed herein are merely typical examples of the present invention, which can be embodied in various forms. Therefore, the specific details disclosed herein are not considered to be restrictive, but merely serve as a basis for the claims and as a representative basis for teaching those skilled in the art to apply the present invention in any appropriate manner in practice.
本文所称的“脱盐”包括海水淡化、苦咸水淡化、工业废水脱盐等等;本文所称的“盐水”包括海水、苦咸水、工业废水等含盐量较高的水。The "desalination" referred to in this article includes seawater desalination, brackish water desalination, industrial wastewater desalination, etc.; the "brine water" referred to in this article includes seawater, brackish water, industrial wastewater and other water with high salt content.
参考图2和图3所示,根据本发明的一个具体实施方式的本发明提供一种压能复合型脱盐工艺,其包括如下步骤:Referring to Figures 2 and 3, the present invention according to a specific embodiment of the present invention provides a pressure-energy composite desalination process, which includes the following steps:
1)初始进液:利用给排水泵M1将盐水从进液管路10的盐水预进液口11送入压能回收容器1;1) Initial liquid inlet: use the water supply and drainage pump M1 to send the brine from the brine pre-liquid
2)反渗透:在压能回收容器1充满盐水后,利用循环泵M2将压能回收容器1中的盐水经循环管路20送入其内多个反渗透膜22并联设置的膜组件2的总盐水进口21,膜组件2产生的淡水经总淡水出口23流出、产生的浓水经总浓水出口25返回至压能回收容器1,同时利用高压泵M3将盐水从补液管路30的盐水常进液口31补充到压能回收容器1来维持正常工作的系统压力;2) Reverse osmosis: After the pressure energy recovery container 1 is filled with salt water, the circulating pump M2 is used to send the salt water in the pressure energy recovery container 1 to the
3)排液:步骤2)的反渗透进行多个循环并达到预定循环时间T2后(通过T2可以灵活调整浓盐水和淡水含盐量),利用给排水泵M1将压能回收容器1中的浓盐水经排液管路40的排液口43全部排出;3) Draining: After the reverse osmosis of step 2) performs multiple cycles and reaches the predetermined cycle time T2 (the salt content of concentrated brine and fresh water can be flexibly adjusted through T2), the pressure energy in the container 1 is recovered by the water supply and drainage pump M1 The concentrated brine is completely discharged through the
4)冲洗:利用循环泵M2从循环管路20的冲洗淡水进口27吸入淡水来对膜组件2和压能回收容器1进行冲洗,同时利用高压泵M3从补液管路30的冲洗淡水进口37吸入淡水来对压能回收容器1和膜组件2进行冲洗,该冲洗进行预定冲洗时间T4后,再利用给排水泵M1将冲洗后汇入压能回收容器1中的冲洗水经排液管路40的排液口43排出。4) Flushing: Use the circulating pump M2 to suck in fresh water from the flushing
随后重复进行上述步骤1)~4)。Then repeat the above steps 1) to 4).
应当理解的是,在上述冲洗过程中,循环泵M2、高压泵M3以及给排水泵M1在吸或排淡水的过程中自然也得到了清洗。通过淡水对给排水泵M1、循环泵M2、高压泵M3、压能回收容器1、膜组件2都进行了完整的清洗,可以提 高整个机组的工作可靠性和使用寿命。It should be understood that in the above-mentioned washing process, the circulating pump M2, the high-pressure pump M3, and the water supply and drainage pump M1 are naturally cleaned during the process of sucking or discharging fresh water. The water supply and drainage pump M1, circulating pump M2, high-pressure pump M3, pressure energy recovery container 1, and
具体地,在上述步骤1)中,盐水在进液管路10上从盐水预进液口11经电磁阀X1、单向阀C1、给排水泵M1、电磁阀X2进入压能回收容器1;在步骤2)中,压能回收容器1内的盐水在循环管路20上经电磁阀X3、循环泵M2、总盐水进口21进入膜组件2进行反渗透,从膜组件2的总浓水出口25出来的浓水继续在循环管路20上经手动阀H1、单向阀C2返回压能回收容器1,同时,来自高压泵M3的盐水在补液管路30上经盐水常进液口31、电磁阀X4、高压泵M3、单向阀C3、手动阀H2进入压能回收容器1。Specifically, in the above step 1), the brine enters the pressure energy recovery container 1 from the
如图3所示并参考图2,在步骤2)中,来自总盐水进口21的盐水首先进入多个反渗透膜22每个上的分盐水进口221,经膜组件2渗透产生的淡水经多个反渗透膜22每个上的分淡水出口223进入总淡水出口23流出,经膜组件2渗透产生的浓水通过多个反渗透膜22每个上的分浓水出口225进入总浓水出口25再返回至压能回收容器1。As shown in Figure 3 and with reference to Figure 2, in step 2), the brine from the
具体地,在步骤3)中,压能回收容器1中的浓盐水在排液管路40上经电磁阀X5、单向阀C1、给排水泵M1、电磁阀X6,最后从排液口43排出;在步骤4)中,来自循环管路20的冲洗淡水进口27的淡水经电磁阀X7、循环泵M2进入膜组件2进行冲洗,冲洗水经总浓水出口25返回至压能回收容器1(冲洗的压力远低于盐水的渗透压,因而在冲洗的过程中不产生淡水,即总淡水出口不出水);来自补液管路30的冲洗淡水进口37的淡水经电磁阀X8、高压泵M3、单向阀C3、手动阀H2进入压能回收容器1,最后利用给排水泵M1使得压能回收容器1中的冲洗水经电磁阀X5、单向阀C1、电磁阀X6排出,完成系统冲洗。Specifically, in step 3), the concentrated brine in the pressure energy recovery container 1 passes through the solenoid valve X5, the one-way valve C1, the water supply and drainage pump M1, and the solenoid valve X6 on the
需要说明的是,压能回收容器1上还设置有机械式泄压阀14(当电控泄压即通过电磁阀泄压出现异常时,由机械式泄压阀14保证系统安全)、用于排气或进气以帮助压能回收容器1灌满盐水或排空浓盐水的电磁阀X9以及用于进行高压保护的压力传感器P1;另,需要说明的是,在本实施方式中,在系统未启动之前,电磁阀X1一直到电磁阀X9常闭,手动阀H1、手动阀H2常开(各个手动阀的设置是为了机组检修时使用)。上述各个电磁阀通过PLC控制器操控其关闭和打开,上述各个泵通过该PLC控制器操控其启动和停止,通过该PLC控制器对这些电磁阀和泵进行联动控制,实现全自动控制。It should be noted that the pressure energy recovery container 1 is also provided with a mechanical pressure relief valve 14 (when the electronically controlled pressure relief is abnormal, that is, the pressure relief through the solenoid valve is abnormal, the mechanical pressure relief valve 14 will ensure the safety of the system). Exhaust or intake to help the pressure energy recovery container 1 is filled with salt water or emptied of concentrated brine solenoid valve X9 and pressure sensor P1 for high-pressure protection; in addition, it should be noted that in this embodiment, in the system Before starting, solenoid valve X1 to solenoid valve X9 is normally closed, manual valve H1 and manual valve H2 are normally open (the setting of each manual valve is for the maintenance of the unit). The solenoid valves are closed and opened by the PLC controller, the pumps are started and stopped by the PLC controller, and the solenoid valves and pumps are linked through the PLC controller to realize fully automatic control.
本发明的压能复合型脱盐工艺具有如下特点:The pressure-energy composite desalination process of the present invention has the following characteristics:
1)采用反渗透膜并联设置的膜组件进行反渗透,占地面积小,系统压力方便调控;1) Reverse osmosis is carried out with membrane modules arranged in parallel with reverse osmosis membranes, which occupies a small area and the system pressure is convenient to control;
2)通过控制反渗透的循环时间可以灵活调整浓盐水和淡水含盐量;2) The salt content of concentrated brine and fresh water can be flexibly adjusted by controlling the cycle time of reverse osmosis;
2)通过PLC控制器进行智能化控制整个工艺所涉及的电控元件(例如电磁阀、泵等),进而控制该工艺的各个步骤(即各个流程:初始进液流程、反渗透流程、排液流程、冲洗流程);2) Through the PLC controller to intelligently control the electronic control components (such as solenoid valves, pumps, etc.) involved in the entire process, and then control the various steps of the process (that is, each process: initial liquid inlet process, reverse osmosis process, liquid discharge Process, flushing process);
3)具有自动冲洗功能,使得反渗透膜等的使用可靠性好,寿命长;3) With automatic flushing function, the reliability of the use of reverse osmosis membranes, etc. is good, and the service life is long;
4)通过高压泵补液维持系统工作的正常压力以及通过并联的反渗透膜进行反渗透,大大减小了能量损耗。4) The normal pressure of the system is maintained by the high-pressure pump replenishment and the reverse osmosis is performed through the parallel reverse osmosis membrane, which greatly reduces the energy loss.
5)采用系统能量回收技术,区别于传统能量回收机单个环节回收能量的模式,整体能量回收效率更高,成本更低。5) The system energy recovery technology is adopted, which is different from the traditional energy recovery machine in which the energy is recovered in a single link. The overall energy recovery efficiency is higher and the cost is lower.
本发明的技术内容及技术特点已揭示如上,然而可以理解,在本发明的创作思想下,本领域的技术人员可以对上述结构作各种变化和改进,包括这里单独披露的或要求保护的技术特征的组合,以及明显地包括这些特征的其它组合。这些变形和/或组合均落入本发明所涉及的技术领域内,并落入本发明权利要求的保护范围。The technical content and technical features of the present invention have been disclosed as above. However, it is understood that under the creative idea of the present invention, those skilled in the art can make various changes and improvements to the above structure, including the technologies separately disclosed or claimed herein. Combinations of features, and other combinations that obviously include these features. These modifications and/or combinations all fall into the technical field involved in the present invention and fall into the protection scope of the claims of the present invention.
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| CN201910860885.5 | 2019-09-11 | ||
| CN201910860885.5A CN110526339A (en) | 2019-09-11 | 2019-09-11 | The compound desalinating process of pressure energy |
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| WO2021047417A1 true WO2021047417A1 (en) | 2021-03-18 |
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