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WO2020241619A1 - Feuille adhésive, procédé de production de corps stratifié et corps stratifié - Google Patents

Feuille adhésive, procédé de production de corps stratifié et corps stratifié Download PDF

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Publication number
WO2020241619A1
WO2020241619A1 PCT/JP2020/020673 JP2020020673W WO2020241619A1 WO 2020241619 A1 WO2020241619 A1 WO 2020241619A1 JP 2020020673 W JP2020020673 W JP 2020020673W WO 2020241619 A1 WO2020241619 A1 WO 2020241619A1
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WO
WIPO (PCT)
Prior art keywords
pressure
sensitive adhesive
adhesive layer
adhesive sheet
mass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2020/020673
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English (en)
Japanese (ja)
Inventor
山本 真之
貴迪 山口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oji Holdings Corp
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Oji Holdings Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2019099823A external-priority patent/JP2020193278A/ja
Priority claimed from JP2019099824A external-priority patent/JP2020193279A/ja
Application filed by Oji Holdings Corp filed Critical Oji Holdings Corp
Publication of WO2020241619A1 publication Critical patent/WO2020241619A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/022Mechanical properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]

Definitions

  • the present invention relates to an adhesive sheet, a method for manufacturing a laminate, and a laminate.
  • Display devices such as liquid crystal displays (LCDs) and input devices used in combination with display devices such as touch panels are widely used.
  • LCDs liquid crystal displays
  • input devices used in combination with display devices such as touch panels are widely used.
  • transparent adhesive sheets are used for bonding optical members, and transparent adhesive sheets are also used for bonding display devices and input devices. ..
  • thermosetting has property and active energy ray curability. Therefore, it can be temporarily adhered by performing only thermosetting, for example, before being bonded to the adherend, and then further cured by active energy rays (referred to as post-curing or after-cure). Can be firmly adhered to the body.
  • Patent Document 1 describes a base polymer (A) containing a non-crosslinkable (meth) acrylic acid ester unit (a1) and an acrylic monomer unit (a2) having a crosslinkable functional group, and a lauryl acrylate (b1).
  • Patent Document 2 glass plates are bonded to each other, glass plates and synthetic resin plates or synthetic resin plates are bonded to each other, and a pressure-sensitive adhesive sheet having at least one UV-curable pressure-sensitive adhesive layer is used to bond the plate materials.
  • a method for producing a transparent laminate in which the pressure-sensitive adhesive layer is cured by ultraviolet rays by irradiating with ultraviolet rays from the side is described.
  • An object to be solved by the present invention is to provide a pressure-sensitive adhesive sheet in which the pressure-sensitive adhesive layer has post-curability and excellent workability when the pressure-sensitive adhesive layer is post-cured.
  • the present inventors have determined the shear storage elastic modulus G'when the pressure-sensitive adhesive layer is post-cured by using the pressure-sensitive adhesive layer having post-curing property.
  • the present invention and preferred configurations of the present invention are as follows. [1] Having a pressure-sensitive adhesive layer in which the pressure-sensitive adhesive composition is in a semi-cured state,
  • the pressure-sensitive adhesive composition is a crosslinkable acrylic polymer, a crosslinker, a polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule, and one or two reactive double bonds in the molecule.
  • the pressure-sensitive adhesive layer is post-curable and An adhesive sheet that satisfies the following physical property group (1) when the adhesive layer is post-cured.
  • Physical property group (1) Shear storage elastic modulus G'measured at 23 ° C.
  • the adhesive sheet [4] The pressure-sensitive adhesive sheet according to any one of [1] to [3], wherein when the pressure-sensitive adhesive layer is post-cured, the gel fraction after post-curing is 70 to 100% by mass. [5] The gel fraction of the pressure-sensitive adhesive layer in the semi-cured state is 0% by mass or more and less than 70% by mass, and The pressure-sensitive adhesive sheet according to any one of [1] to [4], wherein when the pressure-sensitive adhesive layer is post-cured, the gel fraction after post-curing is 5% by mass or more higher than the gel fraction in the semi-cured state. ..
  • the crosslinkable functional group of the crosslinkable acrylic polymer is one or more selected from a carboxy group, a hydroxy group, an amino group, an amide group, a glycidyl group and an isocyanate group, [1] to The adhesive sheet according to any one of [5].
  • the content of the polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule is defined as M parts by mass, and 100 parts by mass of the crosslinkable acrylic polymer.
  • the content of the monomer having one or two reactive double bonds in the molecule with respect to the part is S parts by mass, 10 ⁇ M + S ⁇ 40, any one of [1] to [7].
  • Adhesive sheet described in. The content of the polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule with respect to 100 parts by mass of the crosslinkable acrylic polymer is defined as M parts by mass, and 100 parts by mass of the crosslinkable acrylic polymer.
  • the pressure-sensitive adhesive sheet according to any one of [1] to [11], which initiates the polymerization of the monomer having.
  • the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet according to any one of [1] to [12] is attached to the adherend in a semi-cured state, the pressure-sensitive adhesive layer is rearranged by irradiating with active energy rays.
  • a method for producing a laminate which comprises a step of curing.
  • the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet according to any one of [1] to [12] is irradiated with active energy rays and post-cured, and then has a post-cured pressure-sensitive adhesive layer and an adherend. Laminated body.
  • the present invention it is possible to provide a pressure-sensitive adhesive sheet in which the pressure-sensitive adhesive layer has post-curability and the pressure-sensitive adhesive layer is post-cured and has excellent workability.
  • FIG. 1 is a schematic view showing a cross section of an example of the pressure-sensitive adhesive sheet of the present invention.
  • FIG. 2 is a schematic view showing a cross section of an example of the laminated body of the present invention.
  • FIG. 3 is a schematic view showing a cross section of another example of the laminated body of the present invention.
  • the present invention will be described in detail below.
  • the description of the constituent elements described below may be based on typical embodiments or specific examples, but the present invention is not limited to such embodiments.
  • the numerical range represented by using "-" means a range including the numerical values before and after "-" as the lower limit value and the upper limit value.
  • (meth) acrylate represents both acrylate and methacrylate, or either
  • (meth) acrylic acid represents both acrylic acid and methacrylic acid, or either.
  • “monomer” and “monomer” are synonymous.
  • the pressure-sensitive adhesive sheet of the present invention has a pressure-sensitive adhesive layer in which the pressure-sensitive adhesive composition is in a semi-cured state.
  • the pressure-sensitive adhesive composition is a crosslinkable acrylic polymer, a crosslinker, a polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule, and one reactive double bond in the molecule. Alternatively, it contains a monomer having two and a polymerization initiator.
  • the pressure-sensitive adhesive layer has post-curing property, and when the pressure-sensitive adhesive layer is post-cured, the pressure-sensitive adhesive sheet satisfies the following physical property group (1).
  • Physical property group (1) Shear storage elastic modulus G'measured at 23 ° C.
  • the post-cured pressure-sensitive adhesive layer used for the measurement of the physical property group (1) was obtained by irradiating the semi-cured pressure-sensitive adhesive layer with ultraviolet rays so that the integrated light amount was 3000 mJ / cm 2.
  • the pressure-sensitive adhesive layer in the pressure-sensitive adhesive sheet of the present invention has post-curability. With the above configuration, the pressure-sensitive adhesive sheet exhibits excellent processability when the pressure-sensitive adhesive layer is post-cured. By setting the shear storage elastic modulus G'at 23 ° C. and 75 ° C. when the pressure-sensitive adhesive layer is post-cured to a specific range or more, the pressure-sensitive adhesive layer becomes hard enough to exhibit excellent processability. Further, by setting the probe tack value at 23 ° C. when the pressure-sensitive adhesive layer is post-cured to a specific range or less, for example, the pressure-sensitive adhesive adheres to the punching blade during punching and the pressure-sensitive adhesive layer is deformed accordingly. It can be prevented.
  • FIG. 1 is a schematic view showing a cross section of an example of the pressure-sensitive adhesive sheet of the present invention.
  • the pressure-sensitive adhesive sheet 1 of the present invention has a pressure-sensitive adhesive layer 11.
  • the pressure-sensitive adhesive sheet 1 may be a single-layer pressure-sensitive adhesive sheet composed of only the pressure-sensitive adhesive layer 11.
  • the pressure-sensitive adhesive sheet may be a single-sided pressure-sensitive adhesive sheet having a base material (preferably a transparent base material) on one side, or a double-sided pressure-sensitive adhesive sheet.
  • a base material preferably a transparent base material
  • a transparent base material 12a may be provided on one side of the pressure-sensitive adhesive layer 11.
  • the other surface of the pressure-sensitive adhesive layer 11 is covered with the release sheet 12b.
  • this pressure-sensitive adhesive sheet it is preferable to peel off the release sheet 12b, attach the pressure-sensitive adhesive layer 11 to a desired adherend so that the pressure-sensitive adhesive layer 11 adheres to the desired adherend, and then perform post-curing by irradiation with energy rays or the like.
  • the transparent base material 12a a general film used in the optical field such as a polyethylene terephthalate film, an acrylic film, a polycarbonate film, a triacetyl cellulose film, and a cycloolefin polymer film can be used. Further, an easy-adhesion layer may be provided on the pressure-sensitive adhesive layer 11 side of these transparent base materials 12a. Further, a functional layer such as a hard coat layer, an antireflection layer, an antifouling layer, and an ultraviolet absorbing layer may be provided on the opposite surface of the transparent base material 12a from the pressure-sensitive adhesive layer 11.
  • a functional layer such as a hard coat layer, an antireflection layer, an antifouling layer, and an ultraviolet absorbing layer may be provided on the opposite surface of the transparent base material 12a from the pressure-sensitive adhesive layer 11.
  • the double-sided pressure-sensitive adhesive sheet includes a single-layer pressure-sensitive adhesive sheet composed of a pressure-sensitive adhesive layer, a multi-layer pressure-sensitive adhesive sheet in which a plurality of pressure-sensitive adhesive layers are laminated, and between the pressure-sensitive adhesive layer and the pressure-sensitive adhesive layer.
  • Examples thereof include a multi-layered pressure-sensitive adhesive sheet in which a pressure-sensitive adhesive layer is laminated.
  • the double-sided adhesive sheet has a support, it is preferable to use a transparent support as the support.
  • a general film used in the optical field can be used as in the transparent base material 12a. Since such a double-sided pressure-sensitive adhesive sheet is also excellent in transparency of the pressure-sensitive adhesive sheet as a whole, it can be suitably used for bonding optical members to each other.
  • the pressure-sensitive adhesive sheet of the present invention is a double-sided pressure-sensitive adhesive sheet, it is preferable that the pressure-sensitive adhesive sheet has a pair of release sheets having different peeling forces on both sides of the pressure-sensitive adhesive layer.
  • the pressure-sensitive adhesive sheet of the present invention is a single-sided pressure-sensitive adhesive sheet, it may have a structure of a transparent base material / pressure-sensitive adhesive layer / release sheet.
  • the surface of the pressure-sensitive adhesive layer 11 is preferably covered with a release sheet. That is, the adhesive sheet is preferably an adhesive sheet with a release sheet.
  • the pressure-sensitive adhesive layer 11 shown in FIG. 1 has a release sheet 12b (in the case of a double-sided pressure-sensitive adhesive sheet, 12a is also a release sheet), and FIG. 1 shows an example of the configuration of the pressure-sensitive adhesive sheet 1 with the release sheet. It represents.
  • the release sheet is a releaseable laminated sheet having a release sheet base material and a release agent layer provided on one side of the release sheet base material, or a polyolefin film such as a polyethylene film or polypropylene film as a low polarity base material. Can be mentioned. Papers and polymer films are used as the base material for the release sheet in the releaseable laminated sheet.
  • a general-purpose addition type or condensation type silicone type release agent or a long-chain alkyl group-containing compound is used.
  • an addition type silicone release agent having high reactivity is preferably used.
  • a commercially available product may be used as the peelable laminated sheet.
  • Examples include a heavy separator film, which is a release-treated polyethylene terephthalate film manufactured by Teijin DuPont Film Co., Ltd., and a light separator film, which is a release-treated polyethylene terephthalate film manufactured by Teijin DuPont Film Co., Ltd. it can.
  • the pressure-sensitive adhesive sheet of the present invention is a double-sided pressure-sensitive adhesive sheet
  • the peelability of the release sheet 12a and the release sheet 12b may be adjusted according to the bonding method and the bonding order.
  • the pressure-sensitive adhesive sheet of the present invention has a pressure-sensitive adhesive layer in which the pressure-sensitive adhesive composition is in a semi-cured state, the pressure-sensitive adhesive layer has post-curing property, and when the pressure-sensitive adhesive layer is post-cured, the above-mentioned physical property group ( 1) is satisfied.
  • the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet of the present invention is a semi-cured state of the pressure-sensitive adhesive composition and has post-curability.
  • the fact that the pressure-sensitive adhesive layer is in a semi-cured state can be confirmed from the fact that the gel fraction is 0% by mass or more and less than 70% by mass.
  • the gel fraction of the pressure-sensitive adhesive layer in the semi-cured state is preferably 2% by mass or more and less than 70% by mass, and particularly preferably 5 to 65% by mass. It can be confirmed that the pressure-sensitive adhesive layer is after post-curing because the gel fraction is 70 to 100% by mass.
  • the gel fraction of the pressure-sensitive adhesive layer after post-curing is particularly preferably 75 to 100% by mass.
  • the fact that the pressure-sensitive adhesive layer has post-curing property means that when the pressure-sensitive adhesive layer is post-cured, the gel fraction of the pressure-sensitive adhesive layer after post-curing becomes 5% by mass or more higher than the gel fraction in the semi-cured state. It can be confirmed from that.
  • the gel fraction of the pressure-sensitive adhesive layer after post-curing is preferably 10% by mass or more higher than the gel fraction in the semi-cured state, and is 15% by mass or more higher. Is more preferable.
  • the pressure-sensitive adhesive composition In order to obtain a "semi-cured" pressure-sensitive adhesive layer, it is preferable to cure the pressure-sensitive adhesive composition only by heat. That is, the "semi-cured state” is preferably a soft pressure-sensitive adhesive layer after thermosetting and before irradiation with active energy rays. Further, in order to achieve the "post-curing state", it is preferable to irradiate the pressure-sensitive adhesive layer that has been semi-cured by heat with active energy rays to cure the pressure-sensitive adhesive layer. That is, the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet of the present invention is preferably in a semi-cured state by thermosetting the pressure-sensitive adhesive composition, and preferably has active energy ray-curability.
  • the physical property group (1) is satisfied when the pressure-sensitive adhesive layer is post-cured.
  • the post-cured pressure-sensitive adhesive layer used for the measurement of the physical property group (1) was obtained by irradiating the semi-cured pressure-sensitive adhesive layer with ultraviolet rays so that the integrated light amount was 3000 mJ / cm 2. It is an adhesive layer.
  • the shear storage elastic modulus G'measured at 23 ° C. and a frequency of 1 Hz is preferably 1.2 ⁇ 10 6 Pa or more, preferably 1.5 ⁇ 10 6 Pa or more. More preferably, it is more preferably 2.0 ⁇ 10 6 Pa or more, and particularly preferably 3.0 ⁇ 10 6 Pa or more.
  • the upper limit of the shear storage modulus G 'measured at 23 ° C. and a frequency 1Hz when the pressure-sensitive adhesive layer is post-cured are not particularly limited and may be below example 1.0 ⁇ 10 8 Pa.
  • the shear storage elastic modulus G'measured at 75 ° C. and a frequency of 1 Hz is preferably 1.1 ⁇ 10 5 Pa or more, preferably 1.5 ⁇ 10 5 Pa or more. More preferably, it is more preferably 2.0 ⁇ 10 5 Pa or more.
  • the upper limit of the shear storage modulus G 'measured at 23 ° C. and a frequency 1Hz when the pressure-sensitive adhesive layer is post-cured are not particularly limited and may be below example 1.0 ⁇ 10 8 Pa.
  • the lower limit of the probe tack value measured at 23 ° C. and under the above-mentioned measurement conditions when the pressure-sensitive adhesive layer is post-cured is not particularly limited, but can be, for example, 0.1 N / 5 mm ⁇ or more.
  • the pressure-sensitive adhesive layer satisfies the following physical property group (2) in a semi-cured state.
  • Physical property group (2) Shear storage elastic modulus G'measured at 23 ° C. and frequency 1 Hz is 8.0 ⁇ 10 5 Pa or less, and shear storage elastic modulus G'measured at 75 ° C. and frequency 1 Hz is 1. .0 ⁇ 10 5 Pa or less, and the probe tack value measured at 23 ° C. and the above measurement conditions is 2.0 N / 5 mm ⁇ or more.
  • the lower limit of the shear storage elastic modulus G'measured at 23 ° C. and a frequency of 1 Hz is not particularly limited, and can be, for example, 1.0 ⁇ 10 4 Pa or more.
  • the shear storage elastic modulus G'measured at 75 ° C. and a frequency of 1 Hz is more preferably 5.0 ⁇ 10 4 Pa or less, and more preferably 3.0 ⁇ 10 4 Pa or less. Is particularly preferable.
  • the lower limit of the shear storage elastic modulus G'measured at 75 ° C. and a frequency of 1 Hz is not particularly limited and may be, for example, 1.0 ⁇ 10 3 Pa or more.
  • the probe tack value measured at 23 ° C. and under the above-mentioned measurement conditions is more preferably 2.5 N / 5 mm ⁇ or more, and particularly preferably 3.0 N / 5 mm ⁇ or more. preferable.
  • the upper limit of the probe tack value measured at 23 ° C. and under the above-mentioned measurement conditions is not particularly limited, but can be, for example, 20.0 N / 5 mm ⁇ or less. It is preferably 0 N / 5 mm ⁇ or less.
  • the pressure-sensitive adhesive sheet of the present invention is also excellent in processability after post-curing.
  • the peeling distance is small.
  • the shear storage elastic modulus G'when the pressure-sensitive adhesive layer is post-cured is set to a specific range or more, and the probe tack value when the pressure-sensitive adhesive layer is post-cured is set to a specific range or less. By doing so, it can be improved.
  • the pressure-sensitive adhesive sheet of the present invention has less stickiness (tackiness) on the end face of the pressure-sensitive adhesive layer after post-curing.
  • the shear storage elastic modulus G'when the pressure-sensitive adhesive layer is post-cured is set to a specific range or more, and the probe tack value when the pressure-sensitive adhesive layer is post-cured is set. It can be reduced by setting it below a specific range.
  • the pressure-sensitive adhesive sheet of the present invention is also excellent in outgas resistance after post-curing.
  • the adhesive sheet is less likely to generate air bubbles and peel off after being placed in a high temperature and high humidity environment for a long time.
  • the outgas resistance after post-curing should be improved by setting the shear storage elastic modulus G'in the semi-cured state to a specific range or less and the shear storage elastic modulus G'after post-curing to a specific range or more. Can be done.
  • the thickness of the pressure-sensitive adhesive layer can be appropriately set according to the intended use, and is not particularly limited, but is preferably in the range of 5 to 500 ⁇ m, more preferably 10 to 300 ⁇ m, and particularly preferably 12 to 100 ⁇ m.
  • the thickness of the pressure-sensitive adhesive layer can be appropriately set according to the intended use, and is not particularly limited, but is preferably in the range of 5 to 500 ⁇ m, more preferably 10 to 300 ⁇ m, and particularly preferably 12 to 100 ⁇ m.
  • By setting the thickness of the pressure-sensitive adhesive layer within the above range it is possible to sufficiently suppress the generation of air bubbles from an adherend such as a base material. Further, by setting the thickness of the pressure-sensitive adhesive layer within the above range, it is possible to suppress the stickiness and stickiness of the pressure-sensitive adhesive, and as a result, the processability of the pressure-sensitive adhesive sheet can be further improved. Further, by setting the thickness of the pressure-sensitive adhesive layer within the above range, the production of a double-sided pressure-sensitive adhesive sheet becomes easy
  • the above-mentioned pressure-sensitive adhesive layer is a semi-cured state of the pressure-sensitive adhesive composition.
  • the pressure-sensitive adhesive composition is a crosslinkable acrylic polymer, a crosslinker, a polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule, and 1 reactive double bond in the molecule. Contains one or two monomers and a polymerization initiator.
  • the pressure-sensitive adhesive composition used in the present invention is preferably a dual-curable pressure-sensitive adhesive composition.
  • the pressure-sensitive adhesive composition contains a crosslinkable acrylic polymer.
  • the crosslinkable acrylic polymer is not particularly limited, but preferably contains a non-crosslinkable (meth) acrylic acid ester unit (a1) and an acrylic monomer unit (a2) having a crosslinkable functional group.
  • the crosslinkable acrylic polymer preferably has transparency to the extent that it does not reduce the visibility of the display device.
  • a "unit" is a repeating unit (monomer unit) constituting a polymer.
  • the non-crosslinkable (meth) acrylic acid ester unit (a1) is a repeating unit derived from the (meth) acrylic acid alkyl ester.
  • the (meth) acrylic acid alkyl ester include methyl (meth) acrylic acid, ethyl (meth) acrylic acid, propyl (meth) acrylic acid, isopropyl (meth) acrylic acid, n-butyl (meth) acrylic acid, and (meth).
  • (meth) acrylic acid alkyl esters at least one selected from methyl (meth) acrylate, n-butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate is selected because of its high adhesiveness. preferable.
  • the crosslinkable functional group of the crosslinkable acrylic polymer is preferably one or more selected from a carboxy group, a hydroxy group, an amino group, an amide group, a glycidyl group and an isocyanate group. More preferably, it is one or more selected from a carboxy group, a hydroxy group, an amino group and a glycidyl group. That is, the acrylic monomer unit (a2) having a crosslinkable functional group includes a carboxy group-containing monomer unit, a hydroxy group-containing monomer unit, an amino group-containing monomer unit, and a glycidyl group-containing monomer unit. preferable.
  • Examples of the carboxy group-containing monomer unit include acrylic acid and methacrylic acid.
  • the hydroxy group-containing monomer unit is a repeating unit derived from the hydroxy group-containing monomer.
  • Examples of the hydroxy group-containing monomer include hydroxyalkyl (meth) acrylates such as 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 2-hydroxypropyl (meth) acrylate.
  • Examples thereof include (meth) acrylic acid [(mono, di or poly) alkylene glycol] such as mono (meth) acrylic acid mono (diethylene glycol), and (meth) acrylic acid lactone such as (meth) acrylic acid monocaprolactone.
  • amino group-containing monomer unit examples include repeating units derived from amino group-containing monomers such as (meth) acrylamide and allylamine.
  • glycidyl group-containing monomer unit examples include repeating units derived from a glycidyl group-containing monomer such as glycidyl (meth) acrylate.
  • the content of the acrylic monomer unit (a2) having a crosslinkable functional group in the crosslinkable acrylic polymer is preferably 0.01 to 40% by mass, more preferably 0.5 to 35% by mass. ..
  • the content of the acrylic monomer unit (a2) having a crosslinkable functional group is at least the lower limit of the above range, it has sufficient crosslinkability necessary for maintaining the semi-cured state, and is in the above range. If it is below the upper limit of, it is easy to maintain the required adhesiveness.
  • the crosslinkable acrylic polymer has, if necessary, a monomer unit other than the non-crosslinkable (meth) acrylic acid ester unit (a1) and the acrylic monomer unit (a2) having a crosslinkable functional group. You may.
  • the other monomer may be copolymerizable with a non-crosslinkable (meth) acrylic acid ester and an acrylic monomer having a cross-linking functional group, for example, (meth) acrylonitrile, vinyl acetate, styrene, chloride. Examples thereof include vinyl, vinylpyrrolidone and vinylpyridine.
  • the content of the other monomer unit in the crosslinkable acrylic polymer is preferably 0 to 20% by mass, more preferably 0 to 15% by mass.
  • the weight average molecular weight of the crosslinkable acrylic polymer is preferably 100 to 2 million, more preferably 300 to 1.5 million. When the weight average molecular weight is within the above range, the semi-cured state of the pressure-sensitive adhesive sheet can be easily maintained and the hardness after post-curing can be easily obtained. As a result, the processability of the pressure-sensitive adhesive sheet can be improved.
  • the weight average molecular weight of the crosslinkable acrylic polymer is a value before being crosslinked with a crosslinking agent.
  • the weight average molecular weight is a value measured by size exclusion chromatography (SEC) and determined based on polystyrene.
  • SEC size exclusion chromatography
  • As the crosslinkable acrylic polymer a commercially available one may be used, or one synthesized by a known method may be used.
  • the pressure-sensitive adhesive composition contains a cross-linking agent.
  • the cross-linking agent can be appropriately selected in consideration of the reactivity of the cross-linking acrylic polymer with the cross-linking functional group.
  • it can be selected from known cross-linking agents such as isocyanate compounds, epoxy compounds, oxazoline compounds, aziridine compounds, metal chelate compounds and butylated melamine compounds.
  • an isocyanate compound and an epoxy compound are preferable because the acrylic monomer unit (a2) having a crosslinkable functional group can be easily crosslinked.
  • the cross-linking agent is one or more selected from a bifunctional or higher functional epoxy compound and a bifunctional or higher functional isocyanate compound.
  • a bifunctional or higher functional epoxy compound and a bifunctional or higher functional isocyanate compound.
  • an isocyanate compound because of the reactivity of the hydroxy group.
  • Examples of the isocyanate compound include tolylene diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate and the like.
  • Examples of the epoxy compound include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, glycerin diglycidyl ether, neopentyl glycol diglycidyl ether, and 1,6-hexanediol di.
  • Glycidyl ether tetraglycidyl xylenediamine, 1,3-bis (N, N-diglycidyl aminomethyl) cyclohexane, trimethylolpropan polyglycidyl ether, diglycerol polyglycidyl ether, polyglycerol polyglycidyl ether, sorbitol polyglycidyl ether, etc.
  • a commercially available product can be used as the cross-linking agent.
  • Examples of commercially available products include tolylene diisocyanate compounds (manufactured by Nippon Polyurethane Industry Co., Ltd., Coronate L), xylylene diisocyanate compounds (manufactured by Mitsui Chemicals, Inc., Takenate D-110N) and the like.
  • the content of the cross-linking agent in the pressure-sensitive adhesive composition is appropriately selected according to the desired adhesiveness and the like, but is preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the cross-linking acrylic polymer, and is 0. .1 to 3 parts by mass is more preferable.
  • the content of the cross-linking agent is at least the above lower limit value, the shear storage elastic modulus G'in the semi-cured state can be adjusted to a desired range, so that the processability is excellent.
  • the initial substrate adhesion Therefore, it does not come off even if it is rubbed by hand after post-curing, and it has excellent workability.
  • the cross-linking agent one type may be used alone or two or more types may be used in combination, and when two or more types are used in combination, the total mass is preferably within the above range.
  • the pressure-sensitive adhesive composition contains a polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule.
  • polyfunctional monomer examples include (meth) acrylic acid esters of polyhydric alcohols such as trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, and pentaerythritol tetra (meth) acrylate. , Vinyl methacrylate and the like.
  • the polyfunctional monomer has 3 or more and less than 6 reactive double bonds, and among them, the polyfunctional monomer preferably has 3 or more and less than 5 reactive double bonds. ..
  • a commercially available product can be used as the polyfunctional monomer.
  • Examples of commercially available products include trimethylolpropane propylene oxide-modified triacrylate (manufactured by Toagosei Co., Ltd., Aronix M310, M-321), and a mixture of dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate (Toagosei Co., Ltd.). Manufactured by Aronix M-405) and the like.
  • the pressure-sensitive adhesive composition preferably contains the polyfunctional monomer in an amount of 5 to 35 parts by mass, more preferably 10 to 35 parts by mass, based on 100 parts by mass of the crosslinkable acrylic polymer. It is particularly preferable to contain 15 to 35 parts by mass.
  • the polyfunctional monomer may be used alone or in combination of two or more, and when two or more are used in combination, the total mass is preferably within the above range.
  • the pressure-sensitive adhesive composition contains a monomer having one or two reactive double bonds in the molecule. That is, the pressure-sensitive adhesive composition of the present invention has the above-mentioned polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule as a monomer and 1 reactive double bond in the molecule. Contains both one or two monomers.
  • the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention satisfies the above-mentioned physical property group (1), and the pressure-sensitive adhesive layer after post-curing has excellent processability.
  • the glass transition temperature (Tg) of the homopolymer when a monomer having one or two reactive double bonds in the molecule is polymerized is preferably 50 ° C. or higher and lower than 200 ° C.
  • the glass transition temperature (Tg) of the homopolymer when the monomer is polymerized is preferably higher than 50 ° C, more preferably 55 ° C or higher, and even more preferably 60 ° C or higher.
  • the glass transition temperature (Tg) of the homopolymer when the monomer is polymerized is preferably 180 ° C. or lower, more preferably 150 ° C. or lower.
  • the monomer having one or two reactive double bonds in the molecule is preferably a (meth) acrylic acid ester.
  • the (meth) acrylic acid ester include isobornyl acrylate, lauryl acrylate, isostearyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, ethylene glycol di (meth) acrylate, and triethylene glycol di (meth) acrylate.
  • diaclate of isobornyl acrylate, tripropylene glycol di (meth) acrylate, and bisphenol A diglycidyl ether is preferable, and isobornyl acrylate is particularly preferable.
  • Commercially available products can be used as monomers having one or two reactive double bonds. Examples of commercially available products include IBXA manufactured by Osaka Organic Chemical Industry Co., Ltd., Aronix M220 and M211B manufactured by Toagosei.
  • the content of the polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule with respect to 100 parts by mass of the crosslinkable acrylic polymer is defined as M parts by mass, and the crosslinkable acrylic polymer 100
  • M + S ⁇ 40 is preferable, and 5 ⁇ M + S ⁇ 40. Is more preferable, and 10 ⁇ M + S ⁇ 40 is even more preferable. Above all, 5 ⁇ M ⁇ 35 is preferable, and 10 ⁇ M ⁇ 35 is more preferable. Further, 5 ⁇ S ⁇ 35 is preferable, and 5 ⁇ S ⁇ 20 is more preferable.
  • M / S is preferably 0.5 ⁇ M / S ⁇ 10, more preferably 0.5 ⁇ M / S ⁇ 8, and 1 ⁇ M / S ⁇ 8. Is even more preferable. However, it is preferable that M + S ⁇ 40.
  • the pressure-sensitive adhesive composition contains a polymerization initiator.
  • the polymerization initiator is a polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule and / or a single having one or two reactive double bonds in the molecule by irradiation with active energy rays. It is preferable that the polymerization of the metric is initiated, and a polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule and a reactive double bond in the molecule are formed by irradiation with active energy rays. It is more preferable that the polymerization of the monomer having one or two is started.
  • the polymerization initiator for example, a known one such as a photopolymerization initiator can be used.
  • the "active energy ray” means an electromagnetic wave or a charged particle beam having an energy quantum, and examples thereof include ultraviolet rays, electron beams, visible rays, X-rays, and ion rays. Among them, from the viewpoint of versatility, ultraviolet rays or electron beams are preferable, and ultraviolet rays are particularly preferable.
  • Examples of the polymerization initiator include an acetophenone-based initiator, a benzoin ether-based initiator, and the like. Examples thereof include benzophenone-based initiators, hydroxyalkylphenone-based initiators, thioxanthone-based initiators, amine-based initiators, and acylphosphine oxide-based initiators. Specific examples of the acetophenone-based initiator include diethoxyacetophenone and benzyl dimethyl ketal. Specific examples of the benzoin ether-based initiator include benzoin and benzoin methyl ether. Specific examples of the benzophenone-based initiator include benzophenone, methyl o-benzoylbenzoate, and the like.
  • hydroxyalkylphenone-based initiator examples include 1-hydroxy-cyclohexyl-phenyl-ketone (manufactured by BASF Japan Ltd., commercially available as IRGACURE184) and the like.
  • thioxanthone-based initiator examples include 2-isopropylthioxanthone, 2,4-dimethylthioxanthone and the like.
  • amine-based initiator examples include triethanolamine, ethyl 4-dimethylbenzoate and the like.
  • acylphosphine oxide-based initiator examples include phenylbis (2,4,6-trimethylbenzoyl) phosphine oxide (manufactured by BASF Japan Ltd., commercially available as IRGACURE819).
  • the content of the polymerization initiator in the pressure-sensitive adhesive composition is appropriately selected according to the content of the monomer, the irradiation amount of active energy rays at the time of post-curing, and the like. Specifically, it is preferably 0.05 to 10% by mass, more preferably 0.1 to 5.0% by mass, based on the total mass of the monomer. If it is at least the above lower limit value, the hardness can be adjusted to a desired level by post-curing, so that workability is excellent. When it is not more than the above upper limit value, the molecular weight after post-curing is not reduced, and the workability and outgas resistance are excellent.
  • the polymerization initiator one type may be used alone or two or more types may be used in combination, and when two or more types are used in combination, the total mass is preferably within the above range.
  • the pressure-sensitive adhesive composition may contain a solvent.
  • the solvent is used to improve the coating suitability of the pressure-sensitive adhesive composition.
  • the solvent include hydrocarbons such as hexane, heptane, octane, toluene, xylene, ethylbenzene, cyclohexane and methylcyclohexane; halogenated hydrocarbons such as dichloromethane, trichloroethane, trichloroethylene, tetrachloroethylene and dichloropropane; methanol, ethanol, Alcohols such as propanol, isopropyl alcohol, butanol, isobutyl alcohol, diacetone alcohol; ethers such as diethyl ether, diisopropyl ether, dioxane, tetrahydrofuran; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ket
  • the content of the solvent in the pressure-sensitive adhesive composition is not particularly limited, but is preferably 25 to 500 parts by mass, more preferably 30 to 400 parts by mass with respect to 100 parts by mass of the crosslinkable acrylic polymer.
  • the content of the solvent is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, based on the total mass of the pressure-sensitive adhesive composition.
  • One type of solvent may be used alone, two or more types may be used in combination, and when two or more types are used in combination, the total mass is preferably within the above range.
  • the pressure-sensitive adhesive composition may further contain a plasticizer as long as the effects of the present invention are not impaired.
  • the pressure-sensitive adhesive composition contains a plasticizer, the pressure-sensitive adhesive sheet can fill the step formed on the adherend, and the unevenness-following property is enhanced.
  • the plasticizer is preferably a non-functional acrylic polymer.
  • the non-functional group acrylic polymer is a polymer consisting only of an acrylic monomer unit having no functional group other than an acrylate group, or a non-functional group having no functional group other than an acrylate group and an acrylic monomer unit having no functional group. It is a polymer composed of an acrylic monomer unit.
  • the non-functional group acrylic polymer is not crosslinked, it is possible to improve the unevenness followability without affecting the adhesiveness.
  • the acrylic monomer unit having no functional group other than the acrylate group include those similar to the non-crosslinkable (meth) acrylic acid ester unit (a1).
  • the non-acrylic monomer unit having no functional group include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl caproate, vinyl caprylate, vinyl caprate, vinyl laurate, vinyl myristate, vinyl palmitate, and stearerate.
  • examples thereof include vinyl acetate, vinyl cyclohexanecarboxylate, vinyl carboxylic acid esters such as vinyl benzoate, and styrene.
  • the pressure-sensitive adhesive composition may contain components other than the above as long as the effects of the present invention are not impaired.
  • other components include components known as additives for adhesives.
  • it can be selected as necessary from among antioxidants, metal corrosion inhibitors, tackifiers, silane coupling agents, ultraviolet absorbers, light stabilizers such as hindered amine compounds and the like.
  • antioxidant include phenol-based antioxidants, amine-based antioxidants, lactone-based antioxidants, phosphorus-based antioxidants, sulfur-based antioxidants, and the like. One type of these antioxidants may be used alone, or two or more types may be used in combination.
  • a benzodiazole-based resin can be mentioned as a preferable example because of the compatibility and high effect of the pressure-sensitive adhesive.
  • the tackifier include rosin resin, terpene resin, terpene phenol resin, Kumaron inden resin, styrene resin, xylene resin, phenol resin, petroleum resin and the like.
  • the silane coupling agent include a mercaptoalkoxysilane compound (for example, a mercapto group-substituted alkoxy oligomer) and the like.
  • the ultraviolet absorber include benzotriazole-based compounds and benzophenone-based compounds. However, when ultraviolet rays are used for the active energy rays during post-curing, it is preferable to add them within a range that does not inhibit the polymerization reaction.
  • the method for producing the adhesive sheet is not particularly limited.
  • the method for producing the pressure-sensitive adhesive sheet preferably includes a step of applying the pressure-sensitive adhesive composition on the release sheet to form a coating film and a step of heating the coating film to make a cured product in a semi-cured state.
  • the reaction between the crosslinkable acrylic polymer and the crosslinker proceeds to form a cured product (adhesive layer) in a semi-cured state. That is, during heating, the polymerization reaction of the monomer by the polymerization initiator does not proceed in the coating film, or even if it progresses, it is slight, so that the single amount contained in the pressure-sensitive adhesive composition is contained in the pressure-sensitive adhesive layer.
  • the pressure-sensitive adhesive sheet of the present invention preferably has post-curability and active energy ray-curability.
  • an aging treatment in which the pressure-sensitive adhesive sheet is allowed to stand at a constant temperature for a certain period of time after the solvent is removed after coating.
  • the aging treatment can be performed, for example, by allowing it to stand at 23 ° C. for 7 days.
  • the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet of the present invention can be post-cured by irradiating an adherend such as a base material with active energy rays.
  • the pressure-sensitive adhesive sheet of the present invention is a two-step curing pressure-sensitive adhesive sheet, and preferably has a pressure-sensitive adhesive layer semi-cured only by heat before bonding, and the pressure-sensitive adhesive layer can be post-cured by active energy rays after bonding. ..
  • the coating of the pressure-sensitive adhesive composition can be carried out using a known coating device.
  • the coating apparatus include a blade coater, an air knife coater, a roll coater, a bar coater, a gravure coater, a micro gravure coater, a rod blade coater, a lip coater, a die coater, a curtain coater and the like.
  • a known heating device such as a heating furnace or an infrared lamp can be used to heat the coating film formed by applying the pressure-sensitive adhesive composition.
  • the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet is brought into contact with the surface of the adherend.
  • the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet is adhered to an adherend when the pressure-sensitive adhesive layer is in a semi-cured state, and the pressure-sensitive adhesive layer is post-cured by irradiating with active energy rays.
  • the pressure-sensitive adhesive sheet of the present invention is preferably used for an optical member that requires durability, particularly an application that has a complicated shape and requires punching after forming a laminate. It is preferable that the pressure-sensitive adhesive sheet of the present invention can suppress the generation of air bubbles even when it is attached to an adherend such as a base material, post-cured, and then exposed to a high humidity and heat environment.
  • the pressure-sensitive adhesive sheet of the present invention is preferably a pressure-sensitive adhesive sheet used for sticking to a base material, and more preferably a pressure-sensitive adhesive sheet used for sticking to a polycarbonate base material. Examples of the polycarbonate base material include PC-1151 manufactured by Teijin Chemicals Ltd.
  • the pressure-sensitive adhesive sheet of the present invention is preferably a pressure-sensitive adhesive sheet used for direct bonding to a base material, but may be used for indirectly bonding to a base material.
  • a base material including a polycarbonate base material.
  • Such a multilayer base material is preferably a base material having a polycarbonate layer and a hard coat layer.
  • the composition of the hard coat layer is preferably selected from acrylic, urethane, silicone, melamine, and epoxy, and more preferably acrylic and silicone.
  • the composition of the hard coat layer is more preferably acrylic from the viewpoint of workability and hardness.
  • a multilayer base material containing a polycarbonate base material is also referred to as a polycarbonate base material.
  • the multilayer base material containing the polycarbonate base material for example, MR-58 or IMR05 manufactured by Mitsubishi Gas Chemical Company, Inc. can be used.
  • the composition of MR-58 is HC (hard coat) / PMMA (polymethyl methacrylate) / PC (polycarbonate) / HC (hard coat).
  • the overall thickness of MR-58 is preferably 0.3 mm to 1.2 mm, and the thickness of one hard coat layer is preferably 0.0005 mm to 0.02 mm.
  • the composition of IMR05 is HC (hard coat) / PC (polycarbonate).
  • the adhesive sheet of the present invention can suppress the occurrence of air bubbles and peeling even when it is attached to an optical member such as a polarizing plate, post-cured, and then exposed to a high humidity and heat environment.
  • the polarizing plate includes a polarizing element and a polarizer protective film
  • the pressure-sensitive adhesive sheet of the present invention is preferably bonded to the polarizer protective film.
  • the polarizer protective film includes a cycloolefin resin film, a cellulose acetate resin film such as triacetyl cellulose and diacetyl cellulose, a polyester resin film such as polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate, a polycarbonate resin film, and acrylic. Examples thereof include a based resin film and a polypropylene based resin film.
  • the polarizer protective film is a cellulose acetate-based resin film, the effect of suppressing the generation of bubbles is exhibited by using the pressure-sensitive adhesive sheet of the present invention.
  • the generation of air bubbles in the adherend of the adhesive sheet can be suppressed, deterioration of visibility can be prevented when the adhesive sheet is incorporated in a display device or the like.
  • the semi-cured adhesive sheet is attached to the adherend so that the unevenness can be followed. Further, the adhesive force and the holding force can be enhanced by post-curing the pressure-sensitive adhesive layer by irradiation with active energy rays.
  • the laminate of the present invention has a pressure-sensitive adhesive layer after curing by irradiating the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet of the present invention with active energy rays and then curing, and an adherend.
  • the adhesive sheet contained in the laminate is post-cured by irradiating active energy rays with two adherends (for example, a base material and an optical member) bonded together with a semi-cured adhesive sheet. It is preferable to have.
  • FIG. 2 is a schematic view showing a cross section of an example of the laminated body of the present invention.
  • FIG. 2 is a cross-sectional view showing an example of the configuration of a laminate 20 in which the pressure-sensitive adhesive sheet 21 of the present invention is bonded to the base material 22 and the optical member 24.
  • the pressure-sensitive adhesive sheet 21 of the present invention is preferably used for bonding to the base material 22, and may be used for bonding the base material 22 and another optical member 24. preferable.
  • the pressure-sensitive adhesive sheet 21 of the present invention may be used for bonding with a polarizing plate.
  • Examples of the optical member included in the laminate include each component in an optical product such as a touch panel and an image display device.
  • Examples of the constituent members of the touch panel include an ITO film in which an ITO film is provided on a transparent resin film, an ITO glass in which an ITO film is provided on the surface of a glass plate, and a transparent conductive film in which a transparent resin film is coated with a conductive polymer.
  • Examples include hard coat films and fingerprint resistant films.
  • Examples of the constituent members of the image display device include antireflection films, alignment films, polarizing films, retardation films, and luminance improving films used in liquid crystal display devices.
  • Examples of the material used for these members include glass, polycarbonate, polyethylene terephthalate, polymethylmethacrylate, polyethylene naphthalate, cycloolefin polymer, triacetyl cellulose, polyimide, cellulose acylate and the like.
  • the adhesive sheet of the present invention is a double-sided adhesive sheet, it can be used for bonding two adherends.
  • the adhesive sheet of the present invention is used for bonding transparent optical films inside the touch panel, bonding the transparent optical film and glass, bonding the transparent optical film of the touch panel to the liquid crystal panel, and covering glass. It is used for bonding the transparent optical film to the cover glass and the transparent optical film, and it is preferable that any of the members is a polycarbonate base material.
  • the transparent optical film a general film used in the optical field such as a polyethylene terephthalate film, an acrylic film, a polycarbonate film, a triacetyl cellulose film, and a cycloolefin polymer film can be used. Further, a hard coat layer may be provided on the transparent optical film or the polycarbonate base material.
  • FIG. 3 is a schematic view showing a cross section of another example of the laminated body of the present invention.
  • the adherend may have stepped portions (27a, 27b, 27c, 27d).
  • the base material has a stepped portion (27a, 27b), and the optical member has a stepped portion (27c, 27d).
  • the thickness of the stepped portion (27a, 27b, 27c, 27d) is usually 5 to 60 ⁇ m.
  • the adhesive sheet 21 of the present invention can be attached to a member having a stepped portion, and can follow the unevenness generated from the stepped portion.
  • the method for producing a laminate of the present invention is a step of attaching the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet of the present invention to an adherend in a semi-cured state and then irradiating an active energy ray to post-cure the pressure-sensitive adhesive layer.
  • the adherend is more preferably a base material and an optical member, and particularly preferably a polycarbonate base material, a polarizing plate, a transparent film, a transparent resin or glass.
  • the adherend is a transparent film, a transparent resin or glass.
  • the active energy rays can be irradiated from either the base material side or the optical member side, but it is preferable to irradiate from the base material side. Since the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet is in a semi-cured state before irradiation with the active energy rays, the pressure-sensitive adhesive layer can follow the unevenness even if the adherend has a stepped portion. In this way, the adhesive sheet is attached to each other to follow the unevenness, and then the adhesive layer is post-cured with active energy rays to increase the cohesive force of the adhesive layer and improve the adhesiveness to the adherend. To do. In addition, the post-cured pressure-sensitive adhesive layer can prevent the base material from being deformed or distorted.
  • Examples of the active energy ray include ultraviolet rays, electron beams, visible rays, X-rays, ion rays and the like, which can be appropriately selected depending on the polymerization initiator contained in the pressure-sensitive adhesive layer. Among them, from the viewpoint of versatility, ultraviolet rays or electron beams are preferable, and ultraviolet rays are particularly preferable.
  • the light source of ultraviolet rays for example, a high-pressure mercury lamp, a low-pressure mercury lamp, an ultra-high pressure mercury lamp, a metal halide lamp, a carbon arc, a xenon arc, an electrodeless ultraviolet lamp and the like can be used.
  • the electron beam for example, an electron beam emitted from each type of electron beam accelerator such as Cockloft Wald type, Bandecliff type, Resonant transformer type, Insulated core transformer type, Linear type, Dynamitron type, High frequency type is used. it can.
  • Radiation output of the UV light it is preferable that the integrated quantity of light is made to be a 100 ⁇ 10000mJ / cm 2, and more preferably made to be 500 ⁇ 5000mJ / cm 2.
  • a crosslinkable acrylic polymer was prepared by solution polymerization in ethyl acetate. 2-Hydroxyethyl acrylate monomer, n-butyl acrylate monomer, and dimethylacrylamide are blended in a mass ratio of 0.5: 10: 2.5, and AIBN (azobisisobutyronitrile) is used as a radical polymerization initiator. was dissolved in the solution. The solution was heated to 60 ° C. and randomly copolymerized to obtain a crosslinkable acrylic polymer A. The solution viscosity of the 35% by mass solution of the crosslinkable acrylic polymer at 23 ° C. was 5500 mPa ⁇ s.
  • Example 1 0.2 parts by mass of xylylene diisocyanate compound (Takenate D-110N, manufactured by Mitsui Chemicals, Inc.) as a cross-linking agent with respect to 100 parts by mass of the crosslinkable acrylic polymer A, and three reactive double bonds in the molecule.
  • xylylene diisocyanate compound Takenate D-110N, manufactured by Mitsui Chemicals, Inc.
  • the pressure-sensitive adhesive composition was applied onto a first release sheet (heavy separator film, Teijin DuPont Film Co., Ltd., release-treated polyethylene terephthalate film).
  • the coating was carried out using a doctor blade YD type manufactured by Yoshimitsu Seiki Co., Ltd. so that the thickness after drying was 50 ⁇ m. Then, it was dried in a hot air dryer at 100 ° C. for 3 minutes to remove the solvent, and a pressure-sensitive adhesive sheet having a semi-cured pressure-sensitive adhesive layer was formed.
  • a second release sheet (light separator film, manufactured by Teijin DuPont Film Co., Ltd.), which has been subjected to a mold release treatment that is more peelable than the first release sheet, is attached to one side of this adhesive sheet, and the adhesive with the release sheet is attached.
  • An adhesive sheet of Example 1 which is a sheet was obtained.
  • Example 2 The polyfunctional monomer having 3 or more and less than 6 reactive double bonds in the molecule was changed to 15 parts by mass of trimetylolpropanpropylene oxide-modified triacrylate (Aronix M-310, manufactured by Toa Synthetic Co., Ltd.). The monomer having one reactive double bond was changed to a monomer having two reactive double bonds (Aronix M-211B, manufactured by Toa Synthetic Co., Ltd.) by 15 parts by mass, and the polymerization initiator was further added.
  • trimetylolpropanpropylene oxide-modified triacrylate Aronix M-310, manufactured by Toa Synthetic Co., Ltd.
  • the monomer having one reactive double bond was changed to a monomer having two reactive double bonds (Aronix M-211B, manufactured by Toa Synthetic Co., Ltd.) by 15 parts by mass, and the polymerization initiator was further added.
  • Example 2 An adhesive sheet of Example 2 was obtained in the same manner as in Example 1 except that the mixture was changed to phenylbis (2,4,6-trimethylbenzoyl) phosphine oxide (manufactured by BASF Japan Co., Ltd., IRGACURE819).
  • Example 11 0.2 parts by mass of xylylene diisocyanate compound (Takenate D-110N, manufactured by Mitsui Chemicals, Inc.) as a cross-linking agent with respect to 100 parts by mass of the crosslinkable acrylic polymer A, and two reactive double bonds in the molecule.
  • xylylene diisocyanate compound Takenate D-110N, manufactured by Mitsui Chemicals, Inc.
  • Ethyl acetate was added as a solvent so as to be in mass%, and a pressure-sensitive adhesive composition was obtained.
  • An adhesive sheet of Example 11 was obtained in the same manner as in Example 1 except that the above adhesive composition was used.
  • Example 12 The polyfunctional monomer was changed to trimethylolpropane PO-modified triacrylate (M-321 manufactured by Toa Synthetic Co., Ltd.), and the polymerization initiator was phenylbis (2,4,6-trimethylbenzoyl) phosphine oxide (BASF).
  • An adhesive sheet of Example 12 was obtained in the same manner as in Example 11 except that it was changed to IRGACURE819 manufactured by Japan Co., Ltd.
  • Example 13 The pressure-sensitive adhesive sheet of Example 13 was obtained in the same manner as in Example 11 except that the number of parts to which the cross-linking agent was added was changed to 0.5 parts by mass.
  • Example 14 The pressure-sensitive adhesive sheet of Example 14 in the same manner as in Example 13 except that the number of parts added to the polyfunctional monomer M-310 was changed to 15 parts by mass and the number of parts added to the monofunctional monomer IBXA was changed to 15 parts by mass.
  • Example 15 The pressure-sensitive adhesive sheet of Example 13 was obtained in the same manner as in Example 12 except that the number of parts to which the cross-linking agent was added was changed to 0.5 parts by mass.
  • Example 16 Adhesive sheet of Example 16 in the same manner as in Example 15 except that the number of parts added to the polyfunctional monomer M-321 was changed to 15 parts by mass and the number of parts added to the monofunctional monomer IBXA was changed to 15 parts by mass.
  • Comparative Example 1 A pressure-sensitive adhesive sheet of Comparative Example 1 was obtained in the same manner as in Example 1 except that a monomer having one or two reactive double bonds was not added.
  • Comparative Example 2 Except for polyfunctional monomers having 3 or more and less than 6 reactive double bonds in the molecule, monomers having one or two reactive double bonds in the molecule, and no polymerization initiator. An adhesive sheet of Comparative Example 2 was obtained in the same manner as in Example 1.
  • a dynamic viscoelastic device Rheogel-E4000 manufactured by UBM Co., Ltd.
  • the shear storage elastic modulus G'of the pressure-sensitive adhesive layer in the temperature range up to ⁇ 150 ° C. was measured.
  • the shear storage elastic modulus G'of the pressure-sensitive adhesive layer at 23 ° C. and 75 ° C. is shown in Table 1 below.
  • the second release sheet which is a light separator film of the adhesive sheet
  • a PET film to prepare a sample for measurement in a semi-cured state.
  • the second release sheet which is a light separator film of the adhesive sheet
  • ultraviolet rays were irradiated from the side of the first release sheet, which is a heavy separator film, so that the integrated light intensity was 3000 mJ / cm 2, and a sample for measurement after post-curing was prepared.
  • Each measurement sample was cut into 3 cm ⁇ 3 cm, and the probe tack value was measured with a probe tack tester under the following conditions.
  • Measuring equipment NS probe tack tester (manufactured by Nichiban Co., Ltd.) Probe diameter: 5 mm ⁇ Probe base material: Stainless steel surface finish AA # 400 Mirror surface weight by polishing: 19.6 g (made of brass) Probe movement speed: 1.0 cm / sec Duel time: 1 sec
  • the second release sheet which is a light separator film of the pressure-sensitive adhesive layer
  • a PET film having a thickness of 25 ⁇ m.
  • the first release sheet which is a heavy separator film, was peeled off and attached to a PC plate.
  • the sample having the composition of PET / adhesive layer / PC was autoclaved (40 ° C., 0.5 MPa, 30 min), and then ultraviolet rays were irradiated from the PET film side so that the integrated light intensity was 3000 mJ / cm 2, and the test sample was obtained.
  • Peeling distance is less than 0.05 mm ... ⁇ Peeling distance is 0.05 mm or more and less than 0.1 mm ... ⁇ Peeling distance is 0.1 mm or more ... ⁇
  • the second release sheet which is a light separator film of the pressure-sensitive adhesive layer
  • the first release sheet which is a heavy separator film
  • the sample having the composition of PET / adhesive layer / PC was autoclaved (40 ° C., 0.5 MPa, 30 min), and then ultraviolet rays were irradiated from the PET film side so that the integrated light intensity was 3000 mJ / cm 2, and the test sample was obtained.
  • Got The test sample was placed in an environment of 105 ° C. dry and 85 ° C.
  • the pressure-sensitive adhesive sheet of the present invention has a post-curing property in the pressure-sensitive adhesive layer and is excellent in processability when the pressure-sensitive adhesive layer is post-cured.
  • the pressure-sensitive adhesive sheet of the present invention also had good end face stickiness and outgas resistance. From Comparative Example 1, it was found that when the pressure-sensitive adhesive layer after post-curing was lower than the lower limit of the shear storage elastic modulus specified in the present invention, the processability was inferior when the pressure-sensitive adhesive layer was post-cured. From Comparative Example 2, it was found that the non-post-curable pressure-sensitive adhesive layer was below the lower limit of the shear storage elastic modulus specified in the present invention and exceeded the upper limit of the probe tack value, so that the processability was inferior.
  • Adhesive sheet 11 Adhesive layer 12a Transparent base material or release sheet 12b Release sheet 20 Laminated body 21 Adhesive sheet 22 Base material 24 Optical members 27a, 27b, 27c, 27d Steps

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)

Abstract

L'invention concerne une feuille adhésive ayant une couche adhésive post-durcissable et ayant une excellente aptitude au traitement lorsque la couche adhésive a été post-durcie. La feuille adhésive a une couche adhésive dans laquelle une composition adhésive se trouve dans un état semi-durci. La composition adhésive comprend un polymère acrylique réticulant, un agent de réticulation, un monomère multifonctionnel ayant trois liaisons doubles réactives ou plus mais moins de six liaisons doubles réactives à l'intérieur de la molécule, un monomère ayant une ou deux liaisons doubles réactives à l'intérieur de la molécule et un initiateur de polymérisation. La couche adhésive est post-durcissable et, lorsqu'elle est post-durcie, la couche adhésive satisfait le groupe suivant de propriétés physiques : le module de conservation de cisaillement G' mesuré à 23 °C et à 1 Hz de fréquence est de 1,0×106 Pa ou plus ; le module de conservation de cisaillement G' mesuré à 75 °C et à 1 Hz de fréquence est de 1,0 × 105 Pa ou plus ; et la valeur de pégosité de la sonde mesurée à 23 °C est de 1,5 N/5 mm de diamètre ou moins.
PCT/JP2020/020673 2019-05-28 2020-05-26 Feuille adhésive, procédé de production de corps stratifié et corps stratifié Ceased WO2020241619A1 (fr)

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JP2019-099823 2019-05-28
JP2019-099824 2019-05-28
JP2019099823A JP2020193278A (ja) 2019-05-28 2019-05-28 粘着シート、積層体の製造方法および積層体
JP2019099824A JP2020193279A (ja) 2019-05-28 2019-05-28 粘着シート、積層体の製造方法および積層体

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WO2020241619A1 true WO2020241619A1 (fr) 2020-12-03

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WO2025070192A1 (fr) * 2023-09-25 2025-04-03 日東電工株式会社 Feuille adhésive

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WO2011027707A1 (fr) * 2009-09-01 2011-03-10 綜研化学株式会社 Composition d'adhésif sensible à la pression, durcissable par rayonnement, pour éléments optiques, et éléments optiques du type à adhésion par un adhésif sensible à la pression
WO2016170875A1 (fr) * 2015-04-22 2016-10-27 Dic株式会社 Feuille adhésive durcissable par rayons ultraviolets, et feuille adhésive
WO2017010501A1 (fr) * 2015-07-13 2017-01-19 王子ホールディングス株式会社 Feuille adhésive, stratifié, et leur procédé de production
JP2019077747A (ja) * 2017-10-20 2019-05-23 王子ホールディングス株式会社 粘着シート、積層体の製造方法および積層体
JP2019077748A (ja) * 2017-10-20 2019-05-23 王子ホールディングス株式会社 粘着シート、積層体の製造方法および積層体
JP2019089947A (ja) * 2017-11-15 2019-06-13 王子ホールディングス株式会社 粘着シート、積層体の製造方法および積層体
WO2020017555A1 (fr) * 2018-07-17 2020-01-23 王子ホールディングス株式会社 Feuille adhésive sensible à la pression, feuille adhésive sensible à la pression comportant une feuille antiadhésive, feuille adhésive sensible à la pression comportant un film transparent, stratifié, et procédé de production d'un stratifié

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Publication number Priority date Publication date Assignee Title
WO2011027707A1 (fr) * 2009-09-01 2011-03-10 綜研化学株式会社 Composition d'adhésif sensible à la pression, durcissable par rayonnement, pour éléments optiques, et éléments optiques du type à adhésion par un adhésif sensible à la pression
WO2016170875A1 (fr) * 2015-04-22 2016-10-27 Dic株式会社 Feuille adhésive durcissable par rayons ultraviolets, et feuille adhésive
WO2017010501A1 (fr) * 2015-07-13 2017-01-19 王子ホールディングス株式会社 Feuille adhésive, stratifié, et leur procédé de production
JP2019077747A (ja) * 2017-10-20 2019-05-23 王子ホールディングス株式会社 粘着シート、積層体の製造方法および積層体
JP2019077748A (ja) * 2017-10-20 2019-05-23 王子ホールディングス株式会社 粘着シート、積層体の製造方法および積層体
JP2019089947A (ja) * 2017-11-15 2019-06-13 王子ホールディングス株式会社 粘着シート、積層体の製造方法および積層体
WO2020017555A1 (fr) * 2018-07-17 2020-01-23 王子ホールディングス株式会社 Feuille adhésive sensible à la pression, feuille adhésive sensible à la pression comportant une feuille antiadhésive, feuille adhésive sensible à la pression comportant un film transparent, stratifié, et procédé de production d'un stratifié

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025070192A1 (fr) * 2023-09-25 2025-04-03 日東電工株式会社 Feuille adhésive

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