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WO2020093259A1 - Combined central support for laser cutting pipe - Google Patents

Combined central support for laser cutting pipe Download PDF

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Publication number
WO2020093259A1
WO2020093259A1 PCT/CN2018/114277 CN2018114277W WO2020093259A1 WO 2020093259 A1 WO2020093259 A1 WO 2020093259A1 CN 2018114277 W CN2018114277 W CN 2018114277W WO 2020093259 A1 WO2020093259 A1 WO 2020093259A1
Authority
WO
WIPO (PCT)
Prior art keywords
assembly
dovetail
jaw
screw nut
bracket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/114277
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French (fr)
Chinese (zh)
Inventor
程泓珏
胡中元
程利民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Tianqi Laser Equipment Manufacturing Co Ltd
Original Assignee
Wuhan Tianqi Laser Equipment Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan Tianqi Laser Equipment Manufacturing Co Ltd filed Critical Wuhan Tianqi Laser Equipment Manufacturing Co Ltd
Priority to PCT/CN2018/114277 priority Critical patent/WO2020093259A1/en
Publication of WO2020093259A1 publication Critical patent/WO2020093259A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment

Definitions

  • the invention relates to the field of laser cutting, in particular to a combined laser tube cutting center bracket, which is mainly used for clamping a rotating pipe to perform laser cutting.
  • the current tube cutting center bracket mainly includes a mounting base plate, a servo motor, a clamping device, a controller, and a large through-hole bearing.
  • the servo motor and the large through-hole bearing are fixed on the mounting base plate.
  • the large through-hole bearing has teeth outside
  • the ring is connected with the servo motor, and the servo motor drives the large through-hole bearing toothed outer ring to rotate through gear transmission, thereby driving the printed circuit board, clamping device, controller and clamped pipe on the large through-hole bearing toothed outer ring Spin.
  • the clamping device has 2 sets of 4 clamping support plates, each clamping support plate slides on the corresponding linear guide rail slider, and the linear stepper motor is connected to the clamping support plate by the corresponding screw rod. Control the movement of the linear stepper motor to achieve the clamping and positioning of the pipe fittings.
  • the clamping force of the clamping device of the clamping device comes from the linear stepper motor. Due to the limitations of the current technical level and the volume of the center bracket, the clamping force of the clamping tube produced by the linear stepper motor is too small to satisfy the clamping Requirements for heavier pipe fittings.
  • the object of the present invention is to provide a combined laser tube cutting center bracket, which has the characteristics of simple structure, easy manufacturing, good sealing and dustproof, and low use cost.
  • a combined laser tube cutting center bracket includes a four-jaw combined bracket body and a large through-hole gear transmission component connected to each other.
  • the four-jaw combined bracket body includes four vertical, two-to-one opposed single-jaw bracket components, four The single-jaw bracket assemblies are arranged opposite to each other, and each single-jaw bracket assembly is connected to a pulley clamping assembly, and the single-jaw bracket assembly is used to drive the corresponding pulley clamping assembly to move;
  • the single-jaw bracket assembly includes a power mechanism, an inclined wedge mechanism and a displacement transmission mechanism; the power mechanism and the inclined wedge mechanism are connected by a screw nut assembly; the inclined wedge mechanism and the displacement transmission mechanism are connected by a vertical clamping block;
  • the inclined wedge mechanism includes an inclined wedge connecting block, a translation guide rail, a translation slider, an inclined guide rail, an inclined slider, and an inclined adapter plate;
  • the displacement transmission mechanism includes a vertical clamping block and a dovetail moving upper plate;
  • the translation guide rail and the translation slider are a pair of standard linear motion components, the inclined guide rail and the inclined slider are another pair of standard linear motion components; the end of the inclined wedge connecting block and the screw nut assembly Connected, the translation slider is fixed on the surface of the inclined wedge connecting block parallel to the axial direction of the screw nut assembly, the translation guide rail is axially parallel to the screw nut assembly, the translation guide rail is fixed on the mounting seat; the inclined guide rail is fixed on the inclined wedge
  • the side of the connecting block, and the side of the inclined wedge connecting block forms a certain angle with the axial direction of the screw nut assembly, and the inclined shift adapter plate is fixed on the inclined shift slider;
  • the dovetail moving upper plate and the dovetail fixed lower plate are a pair of linear motion components whose movement direction is parallel to the radial direction of the screw nut assembly; one end of the vertical clamping block is fixed on the top of the inclined shift adapter plate , The other end is connected with the dovetail mobile upper plate;
  • the power mechanism drives the inclined wedge connecting block of the inclined wedge mechanism to move along the axial direction of the screw nut assembly through the screw nut assembly, and drives the inclined movement guide rail to move at an angle with the axial direction of the screw nut assembly, thereby generating
  • the radial movement component of the screw nut assembly drives the tilting slider, the tilting adapter plate, the vertical clamping block, and the dovetail moving upper plate to move along the radial direction of the screw nut assembly.
  • the displacement transmission mechanism further includes a dovetail fixed lower plate, the dovetail fixed lower plate is fixed on the mounting seat, restricting the movement of the matched dovetail upper plate can only move in the radial direction of the screw nut assembly;
  • the pulley clamping assembly is fixed on the dovetail moving upper plate, which is driven by the dovetail moving upper plate to move in the radial direction of the screw nut assembly to achieve clamping / unclamping of the pipe.
  • the dovetail fixed lower plate is provided with a connecting groove, and the top of the vertical clamping plate passes through the connecting groove and is connected with the dovetail moving upper plate.
  • the dovetail moving upper plate is provided with a reverse groove, and a pressure sensor is provided on the vertical clamping block.
  • the pressure sensor is inserted into the reverse groove together with the upper end of the vertical clamping block to clamp
  • the clamping force of the pipe is transmitted to the pressure sensor through the pulley clamping assembly and the dovetail moving upper plate, and the pressure sensor displays the corresponding clamping pressure.
  • the single-jaw bracket assembly further includes a mounting base, the power mechanism, the inclined wedge mechanism and the displacement transmission mechanism are all installed inside the mounting base, and the four mounting bases are connected end to end.
  • the displacement transmission mechanism further includes a displacement sensing mechanism for sensing the displacement of the tilting slider, the displacement sensing mechanism includes a displacement sensor lever and a displacement sensor housing, the The displacement sensor pull rod is fixed on the oblique displacement adapter plate, and the displacement sensor housing is fixed on the mounting base.
  • the four-jaw combination bracket main body further includes a housing cover plate, which covers the upper part of the four-jaw combination bracket main body and is composed of four sealing covers matching the mounting seat.
  • a controller assembly is provided on the cover plate of the housing for controlling all working processes of the main body of the four-jaw combination bracket.
  • the four-jaw combination bracket body further includes a brush conductive ring assembly, the brush conductive ring assembly is fixed to the lower portion of the four-jaw combination bracket body, and the four-jaw combination bracket body is provided by the brush electrode assembly Electric energy and operation control signal, the brush electrode assembly is fixed on the bottom plate.
  • a laser ranging assembly is provided on the brush electrode assembly, and the laser ranging assembly is controlled by the controller assembly, and is used to monitor the clamping deviation of the rotating pipe.
  • the combined laser tube cutting center bracket of the present invention the main body of the four-jaw combined bracket includes four sequentially connected single-jaw bracket assemblies, and the corresponding pulley clamping assembly is driven by the single-jaw bracket assembly to achieve clamping and loosening
  • the single-jaw bracket assembly includes a power mechanism, an inclined wedge mechanism and a displacement transmission mechanism; the power mechanism drives the inclined wedge connection block of the inclined wedge mechanism to move along the axial direction of the screw nut assembly, driving the inclined movement guide rail to be integrated with the axial direction of the screw shaft The direction of the included angle moves to produce a radial movement component of the screw nut assembly, which drives the oblique movement slider, the oblique movement adapter plate, the vertical clamping block, and the dovetail moving upper plate to move in the radial direction of the screw nut assembly.
  • the power mechanism realizes the amplification of the clamping force of the pipe fitting through the inclined wedge mechanism, so the reaction force generated by the pipe fitting on the power mechanism is correspondingly reduced by the inclined wedge mechanism, reducing the power
  • the reaction force of the mechanism protects the valuable power mechanism from accidental equipment failure or man-made damage.
  • the combined laser tube cutting center bracket of the present invention, the power mechanism, the inclined wedge mechanism and the displacement transmission mechanism are all installed inside the mounting base, and the four mounting bases are connected end to end, and the shell cover plate covers the main body of the four-jaw combined bracket It is composed of four sealing caps matching the mounting seat, which makes the center bracket have better sealing performance, can prevent contaminants such as dust, oil and water from entering the bracket, thereby extending the service life of the center bracket and reducing the cost of use .
  • FIG. 1 is a schematic structural view of a combined laser tube cutting center bracket in an embodiment of the present invention
  • Figure 2 is an exploded view of Figure 1;
  • FIG. 3 is a schematic structural view of the main body of the four-jaw combination bracket in the embodiment of the present invention.
  • Figure 4 is an exploded view of Figure 3;
  • FIG. 5 is an exploded view of a single-jaw bracket assembly according to an embodiment of the present invention.
  • FIG. 6 is a partial structural diagram of a single-jaw bracket assembly according to an embodiment of the present invention.
  • FIG. 7 is a top view of FIG. 6;
  • Figure 8 is a schematic diagram of the structure of the dovetail moving upper plate
  • FIG. 9 is a schematic structural view of a brush conductive ring assembly.
  • an embodiment of the present invention provides a combined laser tube cutting center bracket, including a four-jaw combination bracket body 1, a large through-hole gear transmission assembly 2 and a bottom plate 16, a large through-hole gear transmission assembly 2
  • the hole bearing 22 is provided on the bottom plate 16, the four-jaw combination bracket main body 1 and the large through hole bearing toothed outer ring 23 of the large through hole gear transmission assembly 2 are connected to each other, and the bottom plate 16 is provided with a brush electrode assembly 18 and a laser ranging assembly 19 ⁇ dust cover 17.
  • the large through-hole gear transmission assembly 2 further includes a transmission mechanism that drives the large through-hole bearing toothed outer ring 23 to rotate, including a motor, a reducer, a coupling, and a driving gear that cooperate with each other, wherein the driving gear and the large through-hole bearing toothed outer ring 23 Engagement, when the large through-hole bearing toothed outer ring 23 rotates, it can drive the four-jaw combination bracket main body 1 and the clamped pipe member provided on the large through-hole bearing toothed outer ring 23 to rotate synchronously.
  • a transmission mechanism that drives the large through-hole bearing toothed outer ring 23 to rotate, including a motor, a reducer, a coupling, and a driving gear that cooperate with each other, wherein the driving gear and the large through-hole bearing toothed outer ring 23 Engagement, when the large through-hole bearing toothed outer ring 23 rotates, it can drive the four-jaw combination bracket main body 1 and the clamped pipe member provided on the large through-hole bearing
  • the four-jaw combined bracket body 1 includes a brush conductive ring assembly 20, a controller assembly 21, and four sequentially connected single-jaw bracket assemblies 3.
  • the four single-jaw bracket assemblies 3 pass through the brushes
  • the conductive ring assembly 20 is connected to the large through-hole bearing toothed outer ring 23 of the large through-hole gear transmission assembly 2, and the controller assembly 21 is used to control the operation of the four single-jaw bracket assemblies 3.
  • the brush conductive ring assembly 20 includes a brush printed board 201, and a brush large conductive ring 202 and a conductive ring 203 in the brush are sequentially arranged on the brush printed board 201 from outside to inside ⁇ Brush small conductive ring 204 and brush pad 205.
  • the four single-jaw bracket assemblies 3 are arranged opposite to each other, and the four single-jaw bracket assemblies 3 are connected by a screw to form an integral body of an outer circle and an inner circle, and each single-jaw bracket assembly 3 They are all connected to a pulley clamping assembly 4, and the single-jaw bracket assembly 3 is used to drive the corresponding pulley clamping assembly 4 to move.
  • the four pulley clamping assemblies 4 are arranged opposite to each other, of which two pulley clamps The holding assembly 4 realizes the clamping in the X direction, and the other two sliding clamping assemblies 4 realize the clamping in the Y direction.
  • the single-jaw bracket assembly 3 includes a power mechanism 5, an inclined wedge mechanism 7 and a displacement transmission mechanism 8; the power mechanism 5 and the inclined wedge mechanism 7 are connected by a screw nut assembly 6, and the power mechanism 5, the inclined wedge mechanism 7 and the displacement transmission mechanism 8 are all It is installed inside the mounting base 13 and the four mounting bases 13 are connected end to end.
  • the center bracket of this embodiment further includes a housing cover plate 14 which covers the four-jaw combination bracket main body 1 and is composed of four sealing covers 15 matching the mounting seat 13.
  • the power mechanism 5 is the motor.
  • the translation guide 72 and the translation slider 73 are a pair of standard linear motion components
  • the inclined guide 74 and the inclined slider 75 are another pair of standard linear motion components.
  • the end of the inclined wedge connecting block 71 is connected to the screw nut assembly 6, the translation guide 72 is axially parallel to the screw nut assembly 6, the translation guide 72 is fixed on the mounting base 13, and the translation slider 73 is fixed on the inclined wedge connecting block 71 is parallel to the axial surface of the screw nut assembly 6, the side is fixed with an inclined guide rail 74, and the side of the inclined wedge connection block 71 forms a certain angle with the axial direction of the screw nut assembly 6, the inclined movement adapter plate 76 passes The tilting slider 75 is connected to the tilting guide rail 74, and the dovetail moving upper plate 84 is connected to the top of the tilting adapter plate 76 through a vertical clamping block 81.
  • the dovetail moving upper plate 84 and the dovetail fixed lower plate 83 are a pair of linear motion components, the moving direction of which is parallel to the radial direction of the screw nut assembly 6; one end of the vertical clamping block 81 is fixed at an oblique shift adapter The top of the plate 76 and the other end are connected to the dovetail moving upper plate 84.
  • the power mechanism 5 drives the inclined wedge connecting block 71 of the inclined wedge mechanism 7 to move along the axial direction of the screw nut assembly 6, and drives the inclined guide rail 74 to move at an angle with the axial direction of the screw nut assembly 6, thereby generating
  • the radial movement component of the screw nut assembly 6 drives the tilting slider 75, the tilting adapter plate 76, the vertical clamping block 81, and the dovetail moving upper plate 84 to move along the radial direction of the screw nut assembly 6 Rotated 90 degrees.
  • the angle between the edge of the inclined guide rail 74 and the screw 6 can be adjusted according to the actual situation, and then the power of converting the axial movement of the screw nut assembly 6 into the radial movement is amplified to achieve the purpose of clamping the heavy pipe.
  • the pulley clamping assembly 4 is connected to the displacement transmission mechanism 8 through the dovetail moving upper plate 84 and the dovetail fixed lower plate 83.
  • the dovetail fixed lower plate 83 is provided with a connecting groove 12, and the top of the vertical clamping block 81 passes through the connecting groove 12 and the dovetail
  • the moving upper plate 84 is connected, and when the vertical clamping block 81 moves with the obliquely moving adapter plate 76, the dovetail moving upper plate 84 can slide on the dovetail fixed lower plate 83, and the sliding direction is in accordance with the movement of the obliquely moving slider 75 The direction is the same, and the displacement of the slide is the same as the displacement of the tilt slider 75.
  • a reverse groove 85 is formed in the middle of the dovetail moving upper plate 84, and a pressure sensor 82 is provided on the vertical clamping block 81, and the pressure sensor 82 follows the upper end of the vertical clamping block 81 Inserted into the reverse groove 85 together, the clamping force for clamping the workpiece is transmitted to the pressure sensor 82 through the pulley clamping assembly 4, the dovetail moving upper plate 84, and the pressure sensor 82 can measure the clamping pressure of the pipe.
  • the single-jaw bracket assembly 3 further includes a displacement sensing mechanism 9 for sensing the displacement of the tilting slider 75, the setting direction is consistent with the radial direction of the screw nut assembly 6, and the displacement sensing mechanism 9 includes a displacement sensor housing connected to each other 11 and the displacement sensor pull rod 10, the displacement sensor housing 11 is fixed on the mounting base 13, and the displacement sensor pull rod 10 is fixed on the inclined shift adapter plate 76.
  • the controller assembly 21 can receive and display the data of the displacement sensing mechanism 9 and the pressure sensor 82 in real time, and thus can obtain the contact condition of each single-jaw bracket assembly 3 with the pipe, the worker can obtain the current pipe fittings through the controller assembly 21 in real time Clamped state.
  • the controller component 21 has a built-in special control program, which automatically controls the movement of the four power mechanisms 5 according to the current actual position of the four single-jaw bracket components 3 and the actual value of the clamping force, and drives the corresponding screw nut component 6 to move back and forth, thereby driving The corresponding single-jaw bracket assembly 3 completes the clamping and loosening actions required for cutting the pipe.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

Disclosed is a combined central support for laser cutting a pipe. The central support comprises a four-claw combined support main body (1) and a large through hole gear transmission assembly (2) which are mutually connected. The four-claw combined support main body comprises four perpendicular single-claw support assemblies (3) arranged in such a manner that every two are opposite one another, wherein each single-claw support assembly is connected with a pulley clamping assembly (4), and the single-claw support assembly is used for driving the corresponding pulley clamping assembly to move. The single-claw support assemblies comprise a power mechanism (5), a tapered wedge mechanism (7) and a displacement transmission mechanism (8), wherein the power mechanism is connected with the tapered wedge mechanism by means of screw rod and nut assemblies (6); the tapered wedge mechanism comprises a tapered wedge connecting block (71), a translation guide rail (72), a translation sliding block (73), a skewing guide rail (74), a skewing sliding block (75) and a skewing adapter plate (76); and the displacement transmission mechanism comprises a perpendicular clamping block (81) and a dovetail moving upper plate (84). The central support is simple in structure, easy to manufacture, good in terms of sealing and dust-proof performances, and low in usage cost.

Description

一种组合式激光切管中心支架Combined laser tube cutting center bracket 技术领域Technical field

本发明涉及激光切割领域,具体涉及一种组合式激光切管中心支架,主要用于夹持旋转的管件进行激光切割。The invention relates to the field of laser cutting, in particular to a combined laser tube cutting center bracket, which is mainly used for clamping a rotating pipe to perform laser cutting.

背景技术Background technique

目前的切管中心支架主要包括安装底板、伺服电机、夹紧装置、控制器和大通孔轴承,其中,伺服电机和大通孔轴承均固定在安装底板上,在使用时,大通孔轴承带齿外环与伺服电机连接,且伺服电机通过齿轮传动推动大通孔轴承带齿外环旋转,从而带动大通孔轴承带齿外环上的印制电路板、夹紧装置、控制器及被夹紧管材同步旋转。The current tube cutting center bracket mainly includes a mounting base plate, a servo motor, a clamping device, a controller, and a large through-hole bearing. Among them, the servo motor and the large through-hole bearing are fixed on the mounting base plate. When in use, the large through-hole bearing has teeth outside The ring is connected with the servo motor, and the servo motor drives the large through-hole bearing toothed outer ring to rotate through gear transmission, thereby driving the printed circuit board, clamping device, controller and clamped pipe on the large through-hole bearing toothed outer ring Spin.

其中的夹紧装置,有2组共4个夹紧支撑板,每个夹紧支撑板在相应的直线导轨滑块上滑动,直线步进电机由相应的丝杆连接到夹紧支撑板,通过控制直线步进电机的运动来实现管件的夹紧和定位。The clamping device has 2 sets of 4 clamping support plates, each clamping support plate slides on the corresponding linear guide rail slider, and the linear stepper motor is connected to the clamping support plate by the corresponding screw rod. Control the movement of the linear stepper motor to achieve the clamping and positioning of the pipe fittings.

在实际使用中,存在下述三个问题:In actual use, there are the following three problems:

1、夹紧装置夹紧管件的夹紧力来源入直线步进电机,由于当前技术水平及中心支架体积的限制,直线步进电机产生的夹紧管件的夹紧力偏小,不能满足夹紧较重型管件的要求。1. The clamping force of the clamping device of the clamping device comes from the linear stepper motor. Due to the limitations of the current technical level and the volume of the center bracket, the clamping force of the clamping tube produced by the linear stepper motor is too small to satisfy the clamping Requirements for heavier pipe fittings.

2、由于偶发的设备故障或人为原因,造成管件单端旋转或下垂,会对夹紧装置产生较大的反向作用力,这些较大的反向作用力通过丝杆最终传递到直线步进电机,常常导致直线步进电机损坏,维修复杂、成本较高。2. Due to occasional equipment failure or human reasons, the single-end rotation or sagging of the pipe fittings will produce a large reverse force on the clamping device, and these large reverse forces will eventually be transmitted to the linear stepping through the screw The motor often leads to damage of the linear stepper motor, and the maintenance is complicated and the cost is high.

3、因中心支架结构和体积的限制,夹紧装置中的直线导轨滑块、 丝杆螺母等运动部件密封程度较低,激光切割过程中产生大量的粉尘、水、油渍容易渗入这些运动部件中且清理困难,严重降低了中心支架使用寿命。3. Due to the limitation of the structure and volume of the center bracket, the linear guide slides, screw nuts and other moving parts in the clamping device have a low degree of sealing, and a large amount of dust, water, and oil stains generated during the laser cutting process easily penetrate into these moving parts Moreover, it is difficult to clean up, which seriously reduces the service life of the center bracket.

发明内容Summary of the invention

针对现有技术中存在的缺陷,本发明的目的在于提供一种组合式激光切管中心支架,具有结构简单、制造容易、密封防尘好、使用成本较低等特点。In view of the defects in the prior art, the object of the present invention is to provide a combined laser tube cutting center bracket, which has the characteristics of simple structure, easy manufacturing, good sealing and dustproof, and low use cost.

为达到以上目的,本发明采取的技术方案是:To achieve the above objectives, the technical solutions adopted by the present invention are:

一种组合式激光切管中心支架,包括相互连接构成的四爪组合支架主体和大通孔齿轮传动组件,所述四爪组合支架主体包括四个垂直、两两相对的单爪支架组件,四个单爪支架组件两两相对设置,每个单爪支架组件均与一滑轮夹持组件相连接,所述单爪支架组件用于带动相对应的滑轮夹持组件运动;A combined laser tube cutting center bracket includes a four-jaw combined bracket body and a large through-hole gear transmission component connected to each other. The four-jaw combined bracket body includes four vertical, two-to-one opposed single-jaw bracket components, four The single-jaw bracket assemblies are arranged opposite to each other, and each single-jaw bracket assembly is connected to a pulley clamping assembly, and the single-jaw bracket assembly is used to drive the corresponding pulley clamping assembly to move;

所述单爪支架组件包括动力机构、斜楔机构和位移传动机构;所述动力机构与斜楔机构通过丝杆螺母组件连接;所述斜楔机构与位移传动机构通过一垂直夹紧块连接;The single-jaw bracket assembly includes a power mechanism, an inclined wedge mechanism and a displacement transmission mechanism; the power mechanism and the inclined wedge mechanism are connected by a screw nut assembly; the inclined wedge mechanism and the displacement transmission mechanism are connected by a vertical clamping block;

所述斜楔机构包括斜楔连接块、平移导轨、平移滑块、斜移导轨、斜移滑块、斜移转接板;所述位移传动机构包括垂直夹紧块和燕尾移动上板;The inclined wedge mechanism includes an inclined wedge connecting block, a translation guide rail, a translation slider, an inclined guide rail, an inclined slider, and an inclined adapter plate; the displacement transmission mechanism includes a vertical clamping block and a dovetail moving upper plate;

所述斜楔机构中:平移导轨和平移滑块为一对标准直线运动组件,斜移导轨和斜移滑块为另一对标准直线运动组件;斜楔连接块的端部与丝杆螺母组件相连接,平移滑块固定在斜楔连接块与丝杆螺母组件轴向平行的面上,平移导轨与丝杆螺母组件轴向平行,平移导轨固定在安装座上;斜移导轨固定在斜楔连接块的侧面,且所述斜楔连接块 的侧面与丝杆螺母组件轴向成一定夹角,斜移转接板固定在斜移滑块上;In the inclined wedge mechanism: the translation guide rail and the translation slider are a pair of standard linear motion components, the inclined guide rail and the inclined slider are another pair of standard linear motion components; the end of the inclined wedge connecting block and the screw nut assembly Connected, the translation slider is fixed on the surface of the inclined wedge connecting block parallel to the axial direction of the screw nut assembly, the translation guide rail is axially parallel to the screw nut assembly, the translation guide rail is fixed on the mounting seat; the inclined guide rail is fixed on the inclined wedge The side of the connecting block, and the side of the inclined wedge connecting block forms a certain angle with the axial direction of the screw nut assembly, and the inclined shift adapter plate is fixed on the inclined shift slider;

所述位移传动机构中:燕尾移动上板和燕尾固定下板为一对直线运动组件,其运动方向与丝杆螺母组件的径向平行;垂直夹紧块一端固定在斜移转接板的顶部,另一端与燕尾移动上板连接;In the displacement transmission mechanism, the dovetail moving upper plate and the dovetail fixed lower plate are a pair of linear motion components whose movement direction is parallel to the radial direction of the screw nut assembly; one end of the vertical clamping block is fixed on the top of the inclined shift adapter plate , The other end is connected with the dovetail mobile upper plate;

所述动力机构通过丝杆螺母组件驱动斜楔机构的斜楔连接块沿丝杆螺母组件的轴向移动,带动斜移导轨沿与丝杆螺母组件的轴向成一夹角的方向移动,从而产生丝杆螺母组件径向的移动分量,带动斜移滑块、斜移转接板、垂直夹紧块、燕尾移动上板沿丝杆螺母组件的径向移动。The power mechanism drives the inclined wedge connecting block of the inclined wedge mechanism to move along the axial direction of the screw nut assembly through the screw nut assembly, and drives the inclined movement guide rail to move at an angle with the axial direction of the screw nut assembly, thereby generating The radial movement component of the screw nut assembly drives the tilting slider, the tilting adapter plate, the vertical clamping block, and the dovetail moving upper plate to move along the radial direction of the screw nut assembly.

在上述技术方案的基础上,所述位移传动机构还包括燕尾固定下板,燕尾固定下板固定在安装座上,限制与其配对的燕尾移动上板只能沿丝杆螺母组件的径向移动;所述滑轮夹持组件固定在燕尾移动上板上,被燕尾移动上板带动沿丝杆螺母组件的径向移动,实现对管件的夹紧/松开。Based on the above technical solution, the displacement transmission mechanism further includes a dovetail fixed lower plate, the dovetail fixed lower plate is fixed on the mounting seat, restricting the movement of the matched dovetail upper plate can only move in the radial direction of the screw nut assembly; The pulley clamping assembly is fixed on the dovetail moving upper plate, which is driven by the dovetail moving upper plate to move in the radial direction of the screw nut assembly to achieve clamping / unclamping of the pipe.

在上述技术方案的基础上,所述燕尾固定下板上开有连接槽,所述垂直夹紧板的顶部穿过连接槽与燕尾移动上板相连接。On the basis of the above technical solution, the dovetail fixed lower plate is provided with a connecting groove, and the top of the vertical clamping plate passes through the connecting groove and is connected with the dovetail moving upper plate.

在上述技术方案的基础上,所述燕尾移动上板开有一反向凹槽,垂直夹紧块上设置有一压力传感器,压力传感器随同垂直夹紧块上端部一起插入反向凹槽中,夹持管材的夹紧力通过滑轮夹持组件、燕尾移动上板传递到压力传感器,压力传感器显示相应的夹紧压力。Based on the above technical solution, the dovetail moving upper plate is provided with a reverse groove, and a pressure sensor is provided on the vertical clamping block. The pressure sensor is inserted into the reverse groove together with the upper end of the vertical clamping block to clamp The clamping force of the pipe is transmitted to the pressure sensor through the pulley clamping assembly and the dovetail moving upper plate, and the pressure sensor displays the corresponding clamping pressure.

在上述技术方案的基础上,所述单爪支架组件还包括一安装座,所述动力机构、斜楔机构和位移传动机构均安装在安装座的内部,且四个安装座首尾相连。On the basis of the above technical solution, the single-jaw bracket assembly further includes a mounting base, the power mechanism, the inclined wedge mechanism and the displacement transmission mechanism are all installed inside the mounting base, and the four mounting bases are connected end to end.

在上述技术方案的基础上,所述位移传动机构还包括一位移感应 机构,其用于感应所述斜移滑块的位移,所述位移感应机构包括位移传感器拉杆和位移传感器壳体,所述位移传感器拉杆固定在斜移转接板上,所述位移传感器壳体固定在安装座上。Based on the above technical solution, the displacement transmission mechanism further includes a displacement sensing mechanism for sensing the displacement of the tilting slider, the displacement sensing mechanism includes a displacement sensor lever and a displacement sensor housing, the The displacement sensor pull rod is fixed on the oblique displacement adapter plate, and the displacement sensor housing is fixed on the mounting base.

在上述技术方案的基础上,所述四爪组合支架主体还包括外壳盖板,所述外壳盖板覆盖于四爪组合支架主体上部,且由四个与安装座相匹配的密封盖构成。On the basis of the above technical solution, the four-jaw combination bracket main body further includes a housing cover plate, which covers the upper part of the four-jaw combination bracket main body and is composed of four sealing covers matching the mounting seat.

在上述技术方案的基础上,所述外壳盖板上设置有控制器组件,用于控制四爪组合支架主体的所有工作过程。On the basis of the above technical solution, a controller assembly is provided on the cover plate of the housing for controlling all working processes of the main body of the four-jaw combination bracket.

在上述技术方案的基础上,所述四爪组合支架主体还包括电刷导电环组件,电刷导电环组件固定在四爪组合支架主体的下部,通过电刷电极组件为四爪组合支架主体提供电能及操作控制信号,电刷电极组件固定在底板上。Based on the above technical solution, the four-jaw combination bracket body further includes a brush conductive ring assembly, the brush conductive ring assembly is fixed to the lower portion of the four-jaw combination bracket body, and the four-jaw combination bracket body is provided by the brush electrode assembly Electric energy and operation control signal, the brush electrode assembly is fixed on the bottom plate.

在上述技术方案的基础上,所述电刷电极组件上设置有激光测距组件,激光测距组件由控制器组件控制,用于监测旋转管件的夹持偏差。Based on the above technical solution, a laser ranging assembly is provided on the brush electrode assembly, and the laser ranging assembly is controlled by the controller assembly, and is used to monitor the clamping deviation of the rotating pipe.

与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:

(1)本发明的组合式激光切管中心支架,四爪组合支架主体包括四个顺次连接的单爪支架组件,通过单爪支架组件带动相对应的滑轮夹持组件实现夹紧和松开,单爪支架组件包括动力机构、斜楔机构和位移传动机构;动力机构驱动斜楔机构的斜楔连接块沿丝杆螺母组件的轴向移动,带动斜移导轨沿与丝杆的轴向成一夹角的方向移动,从而产生沿丝杆螺母组件径向的移动分量,带动斜移滑块、斜移转接板、垂直夹紧块、燕尾移动上板沿丝杆螺母组件的径向移动,把移动方向旋转了90度,根据斜面原理,合适选择斜移导轨与丝杆螺母组件轴向之间的夹角可实现夹紧力的放大,满足夹紧较重型管件的要求; 利用斜楔机构实现夹紧力的放大,具有结构较简单、体积小、调节简单等优点。(1) The combined laser tube cutting center bracket of the present invention, the main body of the four-jaw combined bracket includes four sequentially connected single-jaw bracket assemblies, and the corresponding pulley clamping assembly is driven by the single-jaw bracket assembly to achieve clamping and loosening The single-jaw bracket assembly includes a power mechanism, an inclined wedge mechanism and a displacement transmission mechanism; the power mechanism drives the inclined wedge connection block of the inclined wedge mechanism to move along the axial direction of the screw nut assembly, driving the inclined movement guide rail to be integrated with the axial direction of the screw shaft The direction of the included angle moves to produce a radial movement component of the screw nut assembly, which drives the oblique movement slider, the oblique movement adapter plate, the vertical clamping block, and the dovetail moving upper plate to move in the radial direction of the screw nut assembly. Rotate the moving direction by 90 degrees, according to the principle of inclined plane, choose the angle between the inclined guide rail and the axial direction of the screw nut assembly to realize the enlargement of the clamping force and meet the requirements of clamping heavier pipe fittings; use the inclined wedge mechanism The clamping force is amplified, which has the advantages of simple structure, small size and simple adjustment.

(2)本发明的组合式激光切管中心支架,动力机构通过斜楔机构实现对管件夹紧力的放大,因而管件对动力机构产生的反作用力被斜楔机构相应缩小,减小了对动力机构的反作用力,保护贵重的动力机构不被偶发的设备故障或人为原因损坏。(2) The combined laser tube cutting center bracket of the present invention, the power mechanism realizes the amplification of the clamping force of the pipe fitting through the inclined wedge mechanism, so the reaction force generated by the pipe fitting on the power mechanism is correspondingly reduced by the inclined wedge mechanism, reducing the power The reaction force of the mechanism protects the valuable power mechanism from accidental equipment failure or man-made damage.

(2)本发明的组合式激光切管中心支架,动力机构、斜楔机构和位移传动机构均安装在安装座的内部,且四个安装座首尾相连,外壳盖板覆盖于四爪组合支架主体上,且由四个与安装座相匹配的密封盖构成,使得中心支架的密封性较好,能够避免灰尘、油渍和水等污染物进入支架内部,进而延长中心支架的使用寿命,降低使用成本。(2) The combined laser tube cutting center bracket of the present invention, the power mechanism, the inclined wedge mechanism and the displacement transmission mechanism are all installed inside the mounting base, and the four mounting bases are connected end to end, and the shell cover plate covers the main body of the four-jaw combined bracket It is composed of four sealing caps matching the mounting seat, which makes the center bracket have better sealing performance, can prevent contaminants such as dust, oil and water from entering the bracket, thereby extending the service life of the center bracket and reducing the cost of use .

附图说明BRIEF DESCRIPTION

图1为本发明实施例中组合式激光切管中心支架的结构示意图;1 is a schematic structural view of a combined laser tube cutting center bracket in an embodiment of the present invention;

图2为图1的爆炸图;Figure 2 is an exploded view of Figure 1;

图3为本发明实施例中四爪组合支架主体的结构示意图;3 is a schematic structural view of the main body of the four-jaw combination bracket in the embodiment of the present invention;

图4为图3的爆炸图;Figure 4 is an exploded view of Figure 3;

图5为本发明实施例中单爪支架组件的爆炸图;5 is an exploded view of a single-jaw bracket assembly according to an embodiment of the present invention;

图6为本发明实施例单爪支架组件的部分结构示意图;6 is a partial structural diagram of a single-jaw bracket assembly according to an embodiment of the present invention;

图7为图6的上视图;7 is a top view of FIG. 6;

图8为燕尾移动上板的结构示意图;Figure 8 is a schematic diagram of the structure of the dovetail moving upper plate;

图9为电刷导电环组件的结构示意图。9 is a schematic structural view of a brush conductive ring assembly.

图中:1-四爪组合支架主体,2-大通孔齿轮传动组件,3-单爪支架组件,4-滑轮夹持组件,5-动力机构,6-丝杆螺母组件,7-斜楔机构,71-斜楔连接块,72-平移导轨,73-平移滑块,74-斜移导轨,75-斜移滑块,76-斜移转接板,8-位移传动机构,81-垂直夹紧块,82-压 力传感器,83-燕尾固定下板,84-燕尾移动上板,85-反向凹槽,9-位移感应机构,10-位移传感器拉杆,11-位移传感器壳体,12-连接槽,13-安装座,14-外壳盖板,15-密封盖,16-底板,17-防尘罩,18-电刷电极组件,19-激光测距组件,20-电刷导电环组件,201-电刷印制板,202-电刷大导电环,203-电刷中导电环,204-电刷小导电环,205-电刷垫板,21-控制器组件,22-大通孔轴承,23-大通孔轴承带齿外环。In the picture: 1- four-jaw combined bracket body, 2- large through-hole gear transmission assembly, 3- single-jaw bracket assembly, 4- pulley clamping assembly, 5- power mechanism, 6-screw nut assembly, 7- inclined wedge mechanism , 71-inclined wedge connecting block, 72-translation rail, 73-translation slide, 74-inclined guide rail, 75-inclined slide, 76-inclined adapter plate, 8-displacement transmission mechanism, 81-vertical clamp Tight block, 82-pressure sensor, 83-dovetail fixed lower plate, 84-dovetail moving upper plate, 85-reverse groove, 9-displacement sensing mechanism, 10-displacement sensor lever, 11-displacement sensor housing, 12- Connection slot, 13-mounting seat, 14-housing cover plate, 15-sealing cover, 16-base plate, 17-dust cover, 18-brush electrode assembly, 19-laser ranging assembly, 20-brush conductive ring assembly , 201-brush printed board, 202-brush large conductive ring, 203-brush middle conductive ring, 204-brush small conductive ring, 205-brush pad, 21-controller assembly, 22-large through hole Bearing, 23-large through hole bearing with toothed outer ring.

具体实施方式detailed description

以下结合附图及实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the drawings and embodiments.

参见图1和图2所示,本发明实施例提供一种组合式激光切管中心支架,包括四爪组合支架主体1、大通孔齿轮传动组件2和底板16,大通孔齿轮传动组件2的大通孔轴承22设置在底板16上,四爪组合支架主体1与大通孔齿轮传动组件2的大通孔轴承带齿外环23相互连接,底板16上设置有电刷电极组件18、激光测距组件19和防尘罩17。As shown in FIGS. 1 and 2, an embodiment of the present invention provides a combined laser tube cutting center bracket, including a four-jaw combination bracket body 1, a large through-hole gear transmission assembly 2 and a bottom plate 16, a large through-hole gear transmission assembly 2 The hole bearing 22 is provided on the bottom plate 16, the four-jaw combination bracket main body 1 and the large through hole bearing toothed outer ring 23 of the large through hole gear transmission assembly 2 are connected to each other, and the bottom plate 16 is provided with a brush electrode assembly 18 and a laser ranging assembly 19和 dust cover 17.

大通孔齿轮传动组件2还包括带动大通孔轴承带齿外环23转动的传动机构,包括相互配合的电机、减速器、联轴器和主动齿轮,其中主动齿轮与大通孔轴承带齿外环23啮合,当大通孔轴承带齿外环23转动时,能够带动设置在大通孔轴承带齿外环23上的四爪组合支架主体1及被夹紧管件同步旋转。The large through-hole gear transmission assembly 2 further includes a transmission mechanism that drives the large through-hole bearing toothed outer ring 23 to rotate, including a motor, a reducer, a coupling, and a driving gear that cooperate with each other, wherein the driving gear and the large through-hole bearing toothed outer ring 23 Engagement, when the large through-hole bearing toothed outer ring 23 rotates, it can drive the four-jaw combination bracket main body 1 and the clamped pipe member provided on the large through-hole bearing toothed outer ring 23 to rotate synchronously.

参见图3、图4所示,四爪组合支架主体1包括电刷导电环组件20、控制器组件21和四个顺次连接的单爪支架组件3,四个单爪支架组件3通过电刷导电环组件20与大通孔齿轮传动组件2的大通孔轴承带齿外环23相连接,控制器组件21用于控制四个单爪支架组件3的运行。As shown in FIGS. 3 and 4, the four-jaw combined bracket body 1 includes a brush conductive ring assembly 20, a controller assembly 21, and four sequentially connected single-jaw bracket assemblies 3. The four single-jaw bracket assemblies 3 pass through the brushes The conductive ring assembly 20 is connected to the large through-hole bearing toothed outer ring 23 of the large through-hole gear transmission assembly 2, and the controller assembly 21 is used to control the operation of the four single-jaw bracket assemblies 3.

参见图9所示,本实施例中,电刷导电环组件20包括电刷印制 板201,电刷印制板201上外向内依次设置有电刷大导电环202、电刷中导电环203、电刷小导电环204和电刷垫板205。As shown in FIG. 9, in this embodiment, the brush conductive ring assembly 20 includes a brush printed board 201, and a brush large conductive ring 202 and a conductive ring 203 in the brush are sequentially arranged on the brush printed board 201 from outside to inside 、 Brush small conductive ring 204 and brush pad 205.

参见图5、图6和图7所示,四个单爪支架组件3两两相对设置,四个单爪支架组件3通过螺杆连接成为一个外圆内方的整体,每个单爪支架组件3均与一滑轮夹持组件4相连接,单爪支架组件3用于带动相对应的滑轮夹持组件4运动,本发明中,四个滑轮夹持组件4两两相对设置,其中两个滑轮夹持组件4实现X方向的夹持,另外两个滑夹持组件4实现Y方向的夹持。As shown in FIGS. 5, 6 and 7, the four single-jaw bracket assemblies 3 are arranged opposite to each other, and the four single-jaw bracket assemblies 3 are connected by a screw to form an integral body of an outer circle and an inner circle, and each single-jaw bracket assembly 3 They are all connected to a pulley clamping assembly 4, and the single-jaw bracket assembly 3 is used to drive the corresponding pulley clamping assembly 4 to move. In the present invention, the four pulley clamping assemblies 4 are arranged opposite to each other, of which two pulley clamps The holding assembly 4 realizes the clamping in the X direction, and the other two sliding clamping assemblies 4 realize the clamping in the Y direction.

单爪支架组件3包括动力机构5、斜楔机构7和位移传动机构8;动力机构5与斜楔机构7通过丝杆螺母组件6连接,动力机构5、斜楔机构7和位移传动机构8均安装在安装座13的内部,且四个安装座13首尾相连。本实施例的中心支架还包括外壳盖板14,外壳盖板14覆盖于四爪组合支架主体1上,且由四个与安装座13相匹配的密封盖15构成,本实施例中,动力机构5为电机。The single-jaw bracket assembly 3 includes a power mechanism 5, an inclined wedge mechanism 7 and a displacement transmission mechanism 8; the power mechanism 5 and the inclined wedge mechanism 7 are connected by a screw nut assembly 6, and the power mechanism 5, the inclined wedge mechanism 7 and the displacement transmission mechanism 8 are all It is installed inside the mounting base 13 and the four mounting bases 13 are connected end to end. The center bracket of this embodiment further includes a housing cover plate 14 which covers the four-jaw combination bracket main body 1 and is composed of four sealing covers 15 matching the mounting seat 13. In this embodiment, the power mechanism 5 is the motor.

斜楔机构7中:平移导轨72和平移滑块73为一对标准直线运动组件,斜移导轨74和斜移滑块75为另一对标准直线运动组件。In the inclined wedge mechanism 7, the translation guide 72 and the translation slider 73 are a pair of standard linear motion components, and the inclined guide 74 and the inclined slider 75 are another pair of standard linear motion components.

斜楔连接块71的端部与丝杆螺母组件6相连接,平移导轨72与丝杆螺母组件6轴向平行,平移导轨72固定在安装座13上,平移滑块73固定在斜楔连接块71平行于丝杆螺母组件6轴向的面上,侧面固定有斜移导轨74,且斜楔连接块71的侧面与丝杆螺母组件6轴向成一定夹角,斜移转接板76通过斜移滑块75与斜移导轨74连接,燕尾移动上板84通过垂直夹紧块81连接于斜移转接板76的顶部。The end of the inclined wedge connecting block 71 is connected to the screw nut assembly 6, the translation guide 72 is axially parallel to the screw nut assembly 6, the translation guide 72 is fixed on the mounting base 13, and the translation slider 73 is fixed on the inclined wedge connecting block 71 is parallel to the axial surface of the screw nut assembly 6, the side is fixed with an inclined guide rail 74, and the side of the inclined wedge connection block 71 forms a certain angle with the axial direction of the screw nut assembly 6, the inclined movement adapter plate 76 passes The tilting slider 75 is connected to the tilting guide rail 74, and the dovetail moving upper plate 84 is connected to the top of the tilting adapter plate 76 through a vertical clamping block 81.

位移传动机构8中:燕尾移动上板84和燕尾固定下板83为一对直线运动组件,其运动方向与丝杆螺母组件6的径向平行;垂直夹紧块81一端固定在斜移转接板76的顶部,另一端与燕尾移动上板84 连接。In the displacement transmission mechanism 8: the dovetail moving upper plate 84 and the dovetail fixed lower plate 83 are a pair of linear motion components, the moving direction of which is parallel to the radial direction of the screw nut assembly 6; one end of the vertical clamping block 81 is fixed at an oblique shift adapter The top of the plate 76 and the other end are connected to the dovetail moving upper plate 84.

动力机构5驱动斜楔机构7的斜楔连接块71沿丝杆螺母组件6的轴向移动,带动斜移导轨74沿与丝杆螺母组件6的轴向成一夹角的方向移动,从而产生沿丝杆螺母组件6径向的移动分量,带动斜移滑块75、斜移转接板76、垂直夹紧块81、燕尾移动上板84沿丝杆螺母组件6的径向移动,把移动方向旋转了90度。斜移导轨74沿与丝杆6之间的夹角可根据实际情况进行调节,进而将沿丝杆螺母组件6轴向运动转换至径向运动的力量放大,达到夹紧重型管件的目的。The power mechanism 5 drives the inclined wedge connecting block 71 of the inclined wedge mechanism 7 to move along the axial direction of the screw nut assembly 6, and drives the inclined guide rail 74 to move at an angle with the axial direction of the screw nut assembly 6, thereby generating The radial movement component of the screw nut assembly 6 drives the tilting slider 75, the tilting adapter plate 76, the vertical clamping block 81, and the dovetail moving upper plate 84 to move along the radial direction of the screw nut assembly 6 Rotated 90 degrees. The angle between the edge of the inclined guide rail 74 and the screw 6 can be adjusted according to the actual situation, and then the power of converting the axial movement of the screw nut assembly 6 into the radial movement is amplified to achieve the purpose of clamping the heavy pipe.

滑轮夹持组件4通过燕尾移动上板84、燕尾固定下板83与位移传动机构8连接,燕尾固定下板83上开有连接槽12,垂直夹紧块81的顶部穿过连接槽12与燕尾移动上板84相连接,当垂直夹紧块81随斜移转接板76运动时,燕尾移动上板84能够在燕尾固定下板83上滑动,且滑动的方向与斜移滑块75的运动方向一致,滑动的位移量与斜移滑块75的位移量一致。The pulley clamping assembly 4 is connected to the displacement transmission mechanism 8 through the dovetail moving upper plate 84 and the dovetail fixed lower plate 83. The dovetail fixed lower plate 83 is provided with a connecting groove 12, and the top of the vertical clamping block 81 passes through the connecting groove 12 and the dovetail The moving upper plate 84 is connected, and when the vertical clamping block 81 moves with the obliquely moving adapter plate 76, the dovetail moving upper plate 84 can slide on the dovetail fixed lower plate 83, and the sliding direction is in accordance with the movement of the obliquely moving slider 75 The direction is the same, and the displacement of the slide is the same as the displacement of the tilt slider 75.

参见图8所示,本发明实施例中,燕尾移动上板84的中部开有一反向凹槽85,垂直夹紧块81上设置有一压力传感器82,压力传感器82随同垂直夹紧块81上端部一起插入反向凹槽85中,夹紧工件的夹紧力通过滑轮夹持组件4、燕尾移动上板84传递到压力传感器82,压力传感器82可测量管件的夹紧压力。As shown in FIG. 8, in the embodiment of the present invention, a reverse groove 85 is formed in the middle of the dovetail moving upper plate 84, and a pressure sensor 82 is provided on the vertical clamping block 81, and the pressure sensor 82 follows the upper end of the vertical clamping block 81 Inserted into the reverse groove 85 together, the clamping force for clamping the workpiece is transmitted to the pressure sensor 82 through the pulley clamping assembly 4, the dovetail moving upper plate 84, and the pressure sensor 82 can measure the clamping pressure of the pipe.

单爪支架组件3还包括一位移感应机构9,其用于感应斜移滑块75的位移,设置方向与丝杆螺母组件6的径向一致,位移感应机构9包括相互连接的位移传感器壳体11和位移传感器拉杆10,位移传感器壳体11固定在安装座13上,位移传感器拉杆10固定在斜移转接板76上。The single-jaw bracket assembly 3 further includes a displacement sensing mechanism 9 for sensing the displacement of the tilting slider 75, the setting direction is consistent with the radial direction of the screw nut assembly 6, and the displacement sensing mechanism 9 includes a displacement sensor housing connected to each other 11 and the displacement sensor pull rod 10, the displacement sensor housing 11 is fixed on the mounting base 13, and the displacement sensor pull rod 10 is fixed on the inclined shift adapter plate 76.

由于控制器组件21能够实时接受并显示位移感应机构9和压力 传感器82的数据,进而能够得到每个单爪支架组件3与管材的接触状况,工作人员能够实时通过控制器组件21获取当前管件的夹紧状态。控制器组件21内置专用控制程序,根据当前4个单爪支架组件3的实际位置和夹紧力实际值,自动控制4个动力机构5的运动,驱动相应丝杆螺母组件6来回移动,从而带动相应的单爪支架组件3完成管件切割所需的夹紧、放松动作。Since the controller assembly 21 can receive and display the data of the displacement sensing mechanism 9 and the pressure sensor 82 in real time, and thus can obtain the contact condition of each single-jaw bracket assembly 3 with the pipe, the worker can obtain the current pipe fittings through the controller assembly 21 in real time Clamped state. The controller component 21 has a built-in special control program, which automatically controls the movement of the four power mechanisms 5 according to the current actual position of the four single-jaw bracket components 3 and the actual value of the clamping force, and drives the corresponding screw nut component 6 to move back and forth, thereby driving The corresponding single-jaw bracket assembly 3 completes the clamping and loosening actions required for cutting the pipe.

本发明不局限于上述实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围之内。本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The present invention is not limited to the above-mentioned embodiments. For those of ordinary skill in the art, without departing from the principles of the present invention, several improvements and retouches can be made. These improvements and retouches are also regarded as the protection of the present invention Within range. The contents that are not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims (10)

一种组合式激光切管中心支架,包括相互连接构成的四爪组合支架主体(1)和大通孔齿轮传动组件(2),其特征在于:所述四爪组合支架主体(1)包括四个垂直、两两相对的单爪支架组件(3),四个单爪支架组件(3)两两相对设置,每个单爪支架组件(3)均与一滑轮夹持组件(4)相连接,所述单爪支架组件(3)用于带动相对应的滑轮夹持组件(4)运动;A combined laser tube cutting center bracket includes a four-jaw combined bracket body (1) and a large through-hole gear transmission assembly (2) formed by interconnection, characterized in that the four-jaw combined bracket body (1) includes four Vertical, two-to-one opposed single-jaw bracket assemblies (3), four single-jaw bracket assemblies (3) are arranged opposite to each other, each single-jaw bracket assembly (3) is connected to a pulley clamping assembly (4), The single-jaw bracket assembly (3) is used to drive the corresponding pulley clamping assembly (4) to move; 所述单爪支架组件(3)包括动力机构(5)、斜楔机构(7)和位移传动机构(8);所述动力机构(5)与斜楔机构(7)通过丝杆螺母组件(6)连接;所述斜楔机构(7)与位移传动机构(8)通过一垂直夹紧块(81)连接;The single-jaw bracket assembly (3) includes a power mechanism (5), an inclined wedge mechanism (7) and a displacement transmission mechanism (8); the power mechanism (5) and the inclined wedge mechanism (7) pass a screw nut assembly ( 6) Connection; the inclined wedge mechanism (7) and the displacement transmission mechanism (8) are connected by a vertical clamping block (81); 所述斜楔机构(7)包括斜楔连接块(71)、平移导轨(72)、平移滑块(73)、斜移导轨(74)、斜移滑块(75)、斜移转接板(76);所述位移传动机构(8)包括垂直夹紧块(81)和燕尾移动上板(84);The inclined wedge mechanism (7) includes an inclined wedge connecting block (71), a translation guide (72), a translation slider (73), an inclined guide (74), an inclined slider (75), and an inclined adapter plate (76); the displacement transmission mechanism (8) includes a vertical clamping block (81) and a dovetail moving upper plate (84); 所述斜楔机构(7)中:平移导轨(72)和平移滑块(73)为一对标准直线运动组件,斜移导轨(74)和斜移滑块(75)为另一对标准直线运动组件;斜楔连接块(71)的端部与丝杆螺母组件(6)相连接,平移滑块(73)固定在斜楔连接块(71)与丝杆螺母组件(6)轴向平行的面上,平移导轨(72)与丝杆螺母组件(6)轴向平行,平移导轨(72)固定在安装座(13)上;斜移导轨(74)固定在斜楔连接块(71)的侧面,且所述斜楔连接块(71)的侧面与丝杆螺母组件(6)轴向成一定夹角,斜移转接板(76)固定在斜移滑块(75)上;In the inclined wedge mechanism (7): the translation guide rail (72) and the translation slider (73) are a pair of standard linear motion components, and the inclined guide rail (74) and the inclined slider (75) are another pair of standard straight lines Movement component; the end of the inclined wedge connecting block (71) is connected with the screw nut assembly (6), and the translation slide (73) is fixed on the inclined wedge connecting block (71) and the screw nut assembly (6) axially parallel On the surface, the translation guide (72) and the screw nut assembly (6) are axially parallel, the translation guide (72) is fixed on the mounting seat (13); the inclined guide (74) is fixed on the inclined wedge connecting block (71) The side of the inclined wedge connecting block (71) and the axis of the screw nut assembly (6) form a certain angle, and the inclined shift adapter plate (76) is fixed on the inclined shift slider (75); 所述位移传动机构(8)中:燕尾移动上板(84)和燕尾固定下板(83)为一对直线运动组件,其运动方向与丝杆螺母组件(6)的径向平行;垂直夹紧块(81)一端固定在斜移转接板(76)的顶部, 另一端与燕尾移动上板(84)连接;In the displacement transmission mechanism (8): the dovetail moving upper plate (84) and the dovetail fixed lower plate (83) are a pair of linear motion components whose direction of motion is parallel to the radial direction of the screw nut assembly (6); the vertical clamp One end of the tightening block (81) is fixed on the top of the inclined shift adapter plate (76), and the other end is connected to the dovetail moving upper plate (84); 所述动力机构(5)通过丝杆螺母组件(6)驱动斜楔机构(7)的斜楔连接块(71)沿丝杆螺母组件(6)的轴向移动,带动斜移导轨(74)沿与丝杆螺母组件(6)的轴向成一夹角的方向移动,从而产生丝杆螺母组件(6)径向的移动分量,带动斜移滑块(75)、斜移转接板(76)、垂直夹紧块(81)、燕尾移动上板(84)沿丝杆螺母组件(6)的径向移动。The power mechanism (5) drives the inclined wedge connecting block (71) of the inclined wedge mechanism (7) through the screw nut assembly (6) to move along the axial direction of the screw nut assembly (6), driving the inclined guide rail (74) Move in the direction of an angle with the axial direction of the screw nut assembly (6), thereby generating a radial movement component of the screw nut assembly (6), driving the oblique movement slider (75), oblique movement adapter plate (76) ), The vertical clamping block (81), the dovetail moving upper plate (84) move in the radial direction of the screw nut assembly (6). 如权利要求1所述的一种组合式激光切管中心支架,其特征在于:所述位移传动机构(8)还包括燕尾固定下板(83),燕尾固定下板(83)固定在安装座(13)上,限制与其配对的燕尾移动上板(84)只能沿丝杆螺母组件(6)的径向移动;所述滑轮夹持组件(4)固定在燕尾移动上板(84)上,被燕尾移动上板(84)带动沿丝杆螺母组件(6)的径向移动,实现对管件的夹紧/松开。The combined laser tube cutting center bracket according to claim 1, wherein the displacement transmission mechanism (8) further includes a dovetail fixed lower plate (83), and the dovetail fixed lower plate (83) is fixed on the mounting seat (13), the upper plate (84) which restricts the movement of the dovetail paired with it can only move in the radial direction of the screw nut assembly (6); the pulley clamping assembly (4) is fixed on the upper plate (84) of the dovetail movement , The upper plate (84) is moved by the dovetail to move along the radial direction of the screw nut assembly (6), and the clamping / unclamping of the pipe is realized. 如权利要求2所述的一种组合式激光切管中心支架,其特征在于:所述燕尾固定下板(83)上开有连接槽(12),所述垂直夹紧板(81)的顶部穿过连接槽(12)与燕尾移动上板(84)相连接。A combined laser tube cutting center bracket according to claim 2, characterized in that: the dovetail fixed lower plate (83) is provided with a connecting groove (12), and the top of the vertical clamping plate (81) It is connected with the dovetail moving upper plate (84) through the connecting groove (12). 如权利要求1所述的一种组合式激光切管中心支架,其特征在于:所述燕尾移动上板(84)开有一反向凹槽(85),垂直夹紧块(81)上设置有一压力传感器(82),压力传感器(82)随同垂直夹紧块(81)上端部一起插入反向凹槽(85)中,夹持管材的夹紧力通过滑轮夹持组件(4)、燕尾移动上板(84)传递到压力传感器(82),压力传感器(82)显示相应的夹紧压力。The combined laser tube cutting center bracket according to claim 1, characterized in that: the dovetail moving upper plate (84) is provided with a reverse groove (85), and a vertical clamping block (81) is provided with a The pressure sensor (82) is inserted into the reverse groove (85) together with the upper end of the vertical clamping block (81), and the clamping force of the clamping pipe is moved by the pulley clamping assembly (4) and the dovetail The upper plate (84) is transferred to the pressure sensor (82), and the pressure sensor (82) displays the corresponding clamping pressure. 如权利要求1所述的一种组合式激光切管中心支架,其特征在于:所述单爪支架组件(3)还包括一安装座(13),所述动力机构(5)、斜楔机构(7)和位移传动机构(8)均安装在安装座(13)的 内部,且四个安装座(13)首尾相连。The combined laser tube cutting center bracket according to claim 1, characterized in that the single-jaw bracket assembly (3) further includes a mounting seat (13), the power mechanism (5), and the inclined wedge mechanism (7) and the displacement transmission mechanism (8) are installed inside the mounting base (13), and the four mounting bases (13) are connected end to end. 如权利要求5所述的一种组合式激光切管中心支架,其特征在于:所述位移传动机构(8)还包括一位移感应机构(9),其用于感应所述斜移滑块(75)的位移;所述位移感应机构(9)包括位移传感器拉杆(10)和位移传感器壳体(11),所述位移传感器拉杆(10)固定在斜移转接板(73)上,所述位移传感器壳体(11)固定在安装座(13)上。The combined laser tube cutting center bracket according to claim 5, characterized in that: the displacement transmission mechanism (8) further includes a displacement sensing mechanism (9), which is used to sense the oblique movement slider ( 75) Displacement; the displacement sensing mechanism (9) includes a displacement sensor lever (10) and a displacement sensor housing (11), the displacement sensor lever (10) is fixed on the inclined shift adapter plate (73), so The displacement sensor housing (11) is fixed on the mounting seat (13). 如权利要求1所述的一种组合式激光切管中心支架,其特征在于:所述四爪组合支架主体(1)还包括外壳盖板(14),所述外壳盖板(14)覆盖于四爪组合支架主体(1)上部,且由四个与安装座(13)相匹配的密封盖(15)构成。The combined laser tube cutting center bracket according to claim 1, characterized in that: the main body (1) of the four-jaw combined bracket further includes a housing cover plate (14), and the housing cover plate (14) is covered with The upper part of the four-claw combined bracket body (1) is composed of four sealing covers (15) matching the mounting seat (13). 如权利要求7所述的一种组合式激光切管中心支架,其特征在于:所述外壳盖板(14)上设置有控制器组件(21),用于控制四爪组合支架主体(1)的所有工作过程。A combined laser tube cutting center bracket according to claim 7, characterized in that: a controller assembly (21) is provided on the housing cover plate (14) for controlling the four-jaw combination bracket body (1) All the working process. 如权利要求1所述的一种组合式激光切管中心支架,其特征在于:所述四爪组合支架主体(1)还包括电刷导电环组件(20),电刷导电环组件(20)固定在四爪组合支架主体(1)的下部,通过电刷电极组件(18)为四爪组合支架主体(1)提供电能及操作控制信号,电刷电极组件(18)固定在底板(16)上。A combined laser tube cutting center bracket according to claim 1, characterized in that the four-jaw combined bracket body (1) further comprises a brush conductive ring assembly (20), and the brush conductive ring assembly (20) It is fixed on the lower part of the main body (1) of the four-jaw combination bracket, and provides power and operation control signals to the main body (1) of the four-jaw combination bracket through the brush electrode assembly (18). on. 如权利要求9所述的一种组合式激光切管中心支架,其特征在于:所述电刷电极组件(18)上设置有激光测距组件(19),激光测距组件(19)由控制器组件(21)控制,用于监测旋转管件的夹持偏差。A combined laser tube cutting center bracket according to claim 9, characterized in that: the brush electrode assembly (18) is provided with a laser ranging assembly (19), and the laser ranging assembly (19) is controlled by The controller (21) is used to monitor the clamping deviation of the rotating pipe.
PCT/CN2018/114277 2018-11-07 2018-11-07 Combined central support for laser cutting pipe Ceased WO2020093259A1 (en)

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