WO2020066739A1 - Laminated piezoelectric element - Google Patents
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Definitions
- the present invention relates to a piezoelectric laminated device.
- Pb-containing PZT-based piezoelectric ceramics have been used as piezoelectric ceramics because of their high piezoelectric properties.
- Pb-free piezoelectric ceramics have been required.
- BaTiO 3 -based piezoelectric ceramics used for multilayer capacitors are known as Pb-free piezoelectric ceramics.
- the element In order to use the element as a piezoelectric actuator, it is necessary to perform a polarization process of applying a constant high electric field for a fixed time and evaluate the piezoelectric characteristics.
- a device was prototyped and polarized to evaluate the piezoelectric characteristics, it was found that the piezoelectric characteristics were so low that the piezoelectric characteristics could not be measured. Further, it has been found that since the dielectric constant is extremely high as compared with the piezoelectric characteristics, the load on the driver is high, and it cannot be used as a piezoelectric actuator.
- a noble metal such as Ag or Pd may be used for the internal electrode.
- a base metal such as Ni because the cost of raw materials can be significantly reduced.
- An object of the present invention is to solve these problems and to provide a highly reliable piezoelectric laminated element which has high piezoelectric characteristics, can be co-sintered with a base metal such as Ni, and is highly reliable.
- a piezoelectric multilayer element is a piezoelectric multilayer element including a plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and an external electrode electrically connected to the internal electrode.
- the piezoelectric ceramic layer is represented by the following composition formula, ⁇ Ba 1-x Ca x O ⁇ m TiO 2 + ⁇ Re 2 O 3 + ⁇ MgO + ⁇ MnO [However, Re 2 O 3 is in the Y 2 O 3, Gd 2 O 3, Tb 2 O 3, Dy 2 O 3, Ho 2 O 3, Er 2 O 3, Yb 2 O 3 and La 2 O 3 And ⁇ , ⁇ , and ⁇ represent molar ratios and satisfy the following relational expressions (1) to (5).
- the piezoelectric ceramic layer has remanent polarization in a certain direction,
- the internal electrode is made of nickel, a nickel alloy, copper or a copper alloy.
- another aspect of the piezoelectric laminated element of the present invention includes a plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and an external electrode electrically connected to the internal electrode.
- the main component including the substance, 0.2% by weight or more and 0.8% by weight or less of SiO 2 as an auxiliary component is contained,
- the oxide as the main component the total content of Ba and Ca is mmol, the content of Re is ⁇ mol, the content of Mg is ⁇ mol, and the content of Mn is 1 mol with respect to 1 mol of Ti contained in the oxide.
- the piezoelectric ceramic layer has remanent polarization in a certain direction
- the internal electrode is made of nickel, a nickel alloy, copper or a copper alloy.
- a highly reliable piezoelectric laminate element suitable for a piezoelectric actuator which has high piezoelectric characteristics, can be co-sintered with a base metal such as Ni, and has high reliability.
- FIG. 1 is a cross-sectional view schematically illustrating an example of the configuration of the piezoelectric multilayer device of the present invention.
- FIG. 2 is a cross-sectional view schematically showing another example of the configuration of the piezoelectric multilayer device of the present invention.
- the present invention is not limited to the following configuration, and can be appropriately modified and applied without changing the gist of the present invention. It should be noted that a combination of two or more of the individual desirable configurations described below is also the present invention.
- the ratio of the A site (Ba, Ca amount) / B site (Ti amount) is determined for the ceramic, which is the main component of the piezoelectric ceramic layer, using (Ba, Ca) TiO 3 as a base composition. It is set within a certain range. Further, the amount of the additive to be added to the mother composition is set within a certain range. Further, in order to secure reliability in firing in a reducing atmosphere, the additive amount of SiO 2 as an auxiliary component is set within a certain range. By satisfying these requirements, it is possible to satisfy high piezoelectric characteristics and low relative dielectric constant required for a piezoelectric laminated element such as a piezoelectric actuator.
- FIG. 1 is a cross-sectional view schematically illustrating an example of the configuration of the piezoelectric multilayer device of the present invention.
- the laminate 10 has a structure in which piezoelectric ceramic layers 20a, 20b, 20c, 20d, 20e, and 20f and internal electrodes 22a, 21a, 22b, 21b, and 22c are alternately laminated.
- the laminated body 10 has a rectangular parallelepiped shape or a substantially rectangular parallelepiped shape, and has a length perpendicular to the laminating direction with the first main surface 11 and the second main surface 12 facing in the laminating direction (vertical direction in FIG. 1).
- the first end face 13 and the second end face 14 facing each other in the direction (the left-right direction in FIG. 1) and the first side face facing the width direction (the front-back direction in FIG. 1) orthogonal to the laminating direction and the length direction.
- a second side surface (not shown in FIG. 1).
- the internal electrodes 22a, 21a, 22b, 21b, and 22c are made of nickel, a nickel alloy, copper, or a copper alloy, and are co-sintered with the piezoelectric ceramic layers 20a, 20b, 20c, 20d, 20e, and 20f.
- the internal electrode is preferably made of nickel or a nickel alloy.
- the piezoelectric multilayer device 1 shown in FIG. 1 further includes an external electrode 31 provided on the first end face 13 of the multilayer body 10 and an external electrode 32 provided on the second end face 14 of the multilayer body 10.
- the external electrodes 31 and 32 are preferably made of a conductive material such as a Ni—Cr alloy (nichrome) or Ag. Further, there may be electrodes on the front and back of the laminate to increase the number of driving layers.
- FIG. 2 shows the piezoelectric multilayer element 2 in which electrodes (external electrodes 31) are provided on both sides of the multilayer body.
- the piezoelectric ceramic layers 20a, 20b, 20c, 20d, 20e and 20f are mainly composed of a ceramic having (Ba, Ca) TiO 3 as a mother composition.
- Ceramic as the main component is ⁇ Ba 1-x Ca x O ⁇ m TiO 2 + ⁇ Re 2 O 3 + ⁇ MgO + ⁇ MnO [However, Re 2 O 3 is in the Y 2 O 3, Gd 2 O 3, Tb 2 O 3, Dy 2 O 3, Ho 2 O 3, Er 2 O 3, Yb 2 O 3 and La 2 O 3
- ⁇ , ⁇ , and ⁇ represent molar ratios and satisfy the following relational expressions (1) to (5).
- the “main component” means a component having the largest abundance ratio (mol%), and desirably a component having an abundance ratio exceeding 50 mol%.
- Formulas (1), (2), and (3) determine the contents of Re, Mg, and Mn, which are additives other than (Ba, Ca) TiO 3 , contained in the ceramic as the main component.
- ⁇ , ⁇ , and ⁇ satisfy 0.0010 ⁇ ⁇ , 0.0004 ⁇ ⁇ , and 0.0002 ⁇ ⁇ , respectively, the polarization failure rate decreases.
- ⁇ , ⁇ , and ⁇ are respectively ⁇ ⁇ ( ⁇ 65.32 m + 67.70) / 100, ⁇ ⁇ ( ⁇ 28.74 m + 29.79) / 100, and ⁇ ⁇ ( ⁇ 13.06 m + 13.54) / 100 [m ⁇ 1. 006] or ⁇ ⁇ 0.004 [m> 1.006], the grain growth is facilitated, and the piezoelectric characteristics are exhibited.
- the value of m in the ceramic as a main component is 0.995.
- the polarization failure rate is reduced, which is preferable. From the above, by satisfying the expressions (1), (2), (3) and (4) together, the polarization failure rate is low and the d value is high, so that the performance required for the piezoelectric multilayer element is satisfied. Can be. Further, in the formula (5), when x is 0.01 ⁇ x ⁇ 0.25, the same effect can be exerted.
- the piezoelectric ceramic layer contains SiO 2 as an auxiliary component in an amount of 0.2 to 0.8 parts by weight based on 100 parts by weight of the main component.
- SiO 2 as a subcomponent is 0.2 parts by weight or more, firing in a reducing atmosphere can be suitably performed.
- SiO 2 as an auxiliary component is 0.8 parts by weight or less, piezoelectric characteristics can be exhibited.
- an oxide of Li 2 O— (Si, Ti) O 2 —MO (where MO is at least one selected from Al 2 O 3 and ZrO 2 )
- An oxide of a SiO 2 —TiO 2 —XO system (XO is at least one selected from BaO, CaO, SrO, MgO, ZnO and MnO) may be included.
- the average grain diameter of the ceramic contained in the piezoelectric ceramic layer is preferably 0.6 ⁇ m or more and 3.7 ⁇ m or less. It is preferable to grow the ceramic particles so that the average grain diameter is in the above range for use as a piezoelectric laminated element.
- the grain diameter of the ceramic can be determined by observing the ceramic contained in the piezoelectric ceramic layer with a scanning electron microscope and using an intercept method.
- the average thickness of one piezoelectric ceramic layer is 5 ⁇ m or more and 60 ⁇ m or less. Unlike the ceramic layer used for the multilayer capacitor, it is preferable that the thickness of the ceramic layer be within a certain range as described above for use in the piezoelectric multilayer element.
- the residual polarization value of the piezoelectric ceramic layer is 3.0 ⁇ C / cm 2 or more.
- the remanent polarization value is 3.0 ⁇ C / cm 2 or more, it can be preferably used as a piezoelectric multilayer device.
- the remanent polarization value can be obtained with a ferroelectric tester.
- the main component ceramic constituting the piezoelectric ceramic layer can be defined as follows.
- the piezoelectric multilayer element of the present invention includes a piezoelectric multilayer including a plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and an external electrode electrically connected to the internal electrode.
- the main component including the substance, 0.2% by weight or more and 0.8% by weight or less of SiO 2 as an auxiliary component is contained,
- the oxide as the main component the total content of Ba and Ca is mmol, the content of Re is ⁇ mol, the content of Mg is ⁇ mol, and the content of Mn is 1 mol with respect to 1 mol of Ti contained in the oxide.
- the piezoelectric ceramic layer has remanent polarization in a certain direction
- the internal electrode is made of nickel, a nickel alloy, copper or a copper alloy.
- the structure can be the same as that of the piezoelectric laminated element of the present invention described above, except that the definition of the main component ceramic constituting the piezoelectric ceramic layer is different.
- the piezoelectric laminated device of the present invention is preferably manufactured by the following method.
- a raw material powder prepared by a solid phase method in which an oxide or a carbonate is reacted at a high temperature or a raw material powder prepared by a wet synthesis method such as an alkoxide method or a hydrothermal synthesis method is prepared.
- a solution of an alkoxide, an organic metal, or the like can be used in addition to a powder of an oxide or a carbonate.
- the prepared raw materials are weighed and mixed at a predetermined composition ratio, and then an organic binder is added to form a slurry, which is then formed into a sheet to obtain a green sheet.
- an internal electrode made of nickel, a nickel alloy, copper or a copper alloy is formed on one surface of the green sheet.
- the method for forming the internal electrode may be screen printing or the like, or may be deposition or plating.
- this laminate is fired in a reducing atmosphere at a predetermined temperature (for example, 1200 ° C. or more and 1300 ° C. or less) to obtain a ceramic laminate.
- a predetermined temperature for example, 1200 ° C. or more and 1300 ° C. or less
- the external electrode is formed by applying a metal powder paste as a material to a ceramic laminate obtained by firing and baking, but is applied before firing and is formed simultaneously with the ceramic laminate. You can also. Further, an external electrode can be formed by sputtering.
- TiO 2 , BaCO 3 and CaCO 3 were prepared as starting materials. After mixed and pulverized, the mixture was heated at a temperature of 1000 ° C. or higher to synthesize barium calcium titanate. The particle size of the raw material was observed with a scanning electron microscope, and the average particle size was 0.5 ⁇ m. In addition, SiO 2 powder was prepared as a subcomponent.
- BaCO 3 or TiO 2 for adjusting the (Ba, Ca) / Ti molar ratio m of barium calcium titanate and Dy 2 O 3 , MgO and MnO having a purity of 99% or more were prepared. These raw material powders and the above-mentioned SiO 2 powder as a subcomponent were weighed. The amount of SiO 2 added was set to 0.4 parts by weight based on 100 parts by weight of the main component [ ⁇ Ba 0.87 Ca 0.13 O ⁇ m TiO 2 + ⁇ Dy 2 O 3 + ⁇ MgO + ⁇ MnO]. .
- Dy 2 O 3 was used as Re 2 O 3 , but Y 2 O 3 , Gd 2 O 3 , Tb 2 O 3 , Ho 2 O 3 , Er 2 O 3 , Yb 2 O 3, and La 2 O 3
- Table 1 shows the compositions of the samples of each sample number. In some samples, the amount of addition of the SiO 2 powder as a sub-component is changed.
- a ceramic slurry was formed into a sheet by a doctor blade method to obtain a rectangular green sheet having a thickness of 30.0 ⁇ m.
- a conductive paste mainly composed of Ni was printed on the ceramic green sheet to form a conductive paste layer for forming internal electrodes.
- a plurality of ceramic green sheets on which the conductive paste layers were formed were stacked such that the side from which the conductive paste layers were drawn out staggered to obtain a laminate.
- the laminate is heated to a temperature of 300 ° C. in an air atmosphere to burn the binder, and then, from a H 2 —N 2 —H 2 O gas having an oxygen partial pressure of 10 ⁇ 9 to 10 ⁇ 12 MPa. It was fired at a temperature of 1200 ° C. or more and 1300 ° C. or less for 2 hours in a reducing atmosphere to obtain a ceramic sintered body.
- connection surface is diced, and after exposing the electrodes, a conductive film mainly composed of Ag is formed by sputtering, and The bottoms were each electrically connected to one side.
- the external dimensions of the piezoelectric laminated element thus obtained are width: 3.0 mm, length: 13.0 mm, thickness: 0.3 mm, and the thickness of the piezoelectric ceramic layer interposed between the internal electrodes is 25 ⁇ m. Met. The total number of effective piezoelectric ceramic layers was 11, and the area of the counter electrode per layer was 39 ⁇ 10 ⁇ 6 m 2 .
- Polarization was performed with a DC voltage of 2 kV / mm in the obtained piezoelectric laminated element.
- the grain diameter of the ceramic contained in the piezoelectric ceramic layer was observed with a scanning electron microscope, and determined by an intercept method. In all samples within the scope of the present invention, the grain growth progressed, and the particle diameter became 0.6 ⁇ m or more and 3.7 ⁇ m or less.
- the remanent polarization Pr was obtained from a hysteresis loop at ⁇ 2 kV / mm and a frequency of 1 kHz using a ferroelectric tester.
- Capacitance C the frequency 1 kHz, measured at the voltage 0.5V, was calculated from the obtained electrostatic capacitance C relative permittivity epsilon T 33.
- Electromechanical coupling factor k 31 in the length direction, using an impedance analyzer, resonant - was determined by antiresonance method.
- the density ⁇ was determined by the Archimedes method.
- the piezoelectric d 31 constant was calculated from the previously obtained relative dielectric constant ⁇ T 33 , electromechanical coupling coefficient k 31 , and density ⁇ .
- Samples 10 to 29 within the scope of the present invention had a polarization failure rate of 0%. Further, the residual polarization Pr, the dielectric constant epsilon T 33, the value of the electromechanical coupling coefficient k 31, d 31 constant has been a preferred value. Many of the samples out of the range of the present invention had a high polarization failure rate. Samples 4 and 5 had a polarization failure rate of 0%, but could not measure the residual polarization Pr, the electromechanical coupling coefficient k 31 , and the d 31 constant.
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Abstract
Description
本発明は、圧電積層素子に関する。 The present invention relates to a piezoelectric laminated device.
近年、小さい電圧でも大きな変位量の取得が可能な圧電アクチュエータ等の圧電積層素子の需要が増加している。 2. Description of the Related Art In recent years, demand for piezoelectric laminated elements such as piezoelectric actuators capable of obtaining a large displacement amount even with a small voltage has been increasing.
従来、圧電セラミックとしてはPbを含有するPZT系の圧電セラミックスがその圧電特性の高さから使用されてきたが、近年、環境意識の高まりから、Pbを含有しない圧電セラミックが要求されてきている。Pbを含有しない圧電セラミックとしては、積層コンデンサに使用されているBaTiO3系の圧電セラミックスが知られている。 Conventionally, Pb-containing PZT-based piezoelectric ceramics have been used as piezoelectric ceramics because of their high piezoelectric properties. However, in recent years, with increasing environmental awareness, Pb-free piezoelectric ceramics have been required. BaTiO 3 -based piezoelectric ceramics used for multilayer capacitors are known as Pb-free piezoelectric ceramics.
BaTiO3系の圧電セラミックスはPZT系圧電セラミックスに比べ、著しく圧電特性が低いため、圧電アクチュエータに使用するには積層構造にする必要がある。
従来から内部電極とBaTiO3を共焼結した積層コンデンサは多く開示されている(特許文献1)。しかしながら、圧電アクチュエータとしての可能性はその圧電特性の低さからこれまで検討されていなかった。
Since BaTiO 3 -based piezoelectric ceramics have significantly lower piezoelectric characteristics than PZT-based piezoelectric ceramics, they need to have a laminated structure for use in piezoelectric actuators.
2. Description of the Related Art Conventionally, many multilayer capacitors in which internal electrodes and BaTiO 3 are co-sintered have been disclosed (Patent Document 1). However, its potential as a piezoelectric actuator has not been studied because of its low piezoelectric properties.
素子を圧電アクチュエータとして使用するには、一定の高電界を一定時間印加する分極処理を施し、圧電特性を評価する必要があるが、実際に特許文献1のベストモードの試料117と同組成で圧電素子を試作し、分極して圧電特性を評価したところ、圧電特性を測定できないほど圧電特性が低いことが判明した。また圧電特性に比べて比誘電率が非常に高いため、ドライバーへの負荷が高く、圧電アクチュエータとしては使用できないことが判明した。 In order to use the element as a piezoelectric actuator, it is necessary to perform a polarization process of applying a constant high electric field for a fixed time and evaluate the piezoelectric characteristics. When a device was prototyped and polarized to evaluate the piezoelectric characteristics, it was found that the piezoelectric characteristics were so low that the piezoelectric characteristics could not be measured. Further, it has been found that since the dielectric constant is extremely high as compared with the piezoelectric characteristics, the load on the driver is high, and it cannot be used as a piezoelectric actuator.
また、内部電極としてはAgやPd等の貴金属を用いることがあるが、Ni等の卑金属とを使用することができれば、原料コストを大幅に下げることができるために好ましい。Ni等の卑金属を使用するためには、焼成工程においてNi等の卑金属が酸化されない還元雰囲気での焼成によりNi等の卑金属との共焼結を行う必要がある。
そのため、内部電極としてNi等の卑金属を使用する場合の圧電セラミックの組成としては還元雰囲気での焼成が可能な組成であることが要求される。
In addition, a noble metal such as Ag or Pd may be used for the internal electrode. However, it is preferable to use a base metal such as Ni because the cost of raw materials can be significantly reduced. In order to use a base metal such as Ni, it is necessary to perform co-sintering with a base metal such as Ni by firing in a reducing atmosphere in which the base metal such as Ni is not oxidized in the firing step.
Therefore, when a base metal such as Ni is used as the internal electrode, the composition of the piezoelectric ceramic is required to be a composition that can be fired in a reducing atmosphere.
本発明は、これらの課題を解決し、圧電特性が高く、Ni等の卑金属と共焼結可能で信頼性の高い、圧電アクチュエータに好適な圧電積層素子を提供することを目的とする。 An object of the present invention is to solve these problems and to provide a highly reliable piezoelectric laminated element which has high piezoelectric characteristics, can be co-sintered with a base metal such as Ni, and is highly reliable.
本発明の圧電積層素子は、複数の圧電体セラミック層と、上記圧電体セラミック層間に形成された内部電極と、上記内部電極に電気的に接続された外部電極とを備えた圧電積層素子であって、
上記圧電体セラミック層が、次の組成式で表わされ、
{Ba1-xCaxO}mTiO2+αRe2O3+βMgO+γMnO
[但し、Re2O3は、Y2O3、Gd2O3、Tb2O3、Dy2O3、Ho2O3、Er2O3、Yb2O3及びLa2O3の中から選ばれる少なくとも1種以上であり、α、β及びγはモル比を表わし、以下の関係式(1)~(5)を満たす。
0.0010≦α≦(-65.32m+67.70)/100 (1)
0.0004≦β≦(-28.74m+29.79)/100 (2)
0.0002≦γ≦(-13.06m+13.54)/100
[m≦1.006のとき]
0.0002≦γ≦0.004 [m>1.006のとき] (3)
0.995≦m≦1.011 (4)
0.01≦x≦0.25 (5)]
かつ、上記圧電体セラミック層に用いる{Ba1-xCaxO}TiO2原料中の主成分100重量部に対して、副成分としてのSiO2を0.2重量部以上、0.8重量部以下含有しており、
上記圧電体セラミック層は一定方向に残留分極を有し、
上記内部電極はニッケル、ニッケル合金、銅又は銅合金からなることを特徴とする。
A piezoelectric multilayer element according to the present invention is a piezoelectric multilayer element including a plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and an external electrode electrically connected to the internal electrode. hand,
The piezoelectric ceramic layer is represented by the following composition formula,
{Ba 1-x Ca x O} m TiO 2 + αRe 2 O 3 + βMgO + γMnO
[However, Re 2 O 3 is in the Y 2 O 3, Gd 2 O 3, Tb 2 O 3, Dy 2 O 3, Ho 2 O 3, Er 2 O 3, Yb 2
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100 (1)
0.0004 ≦ β ≦ (−28.74m + 29.79) / 100 (2)
0.0002 ≦ γ ≦ (−13.06 m + 13.54) / 100
[When m ≦ 1.006]
0.0002 ≦ γ ≦ 0.004 [when m> 1.006] (3)
0.995 ≦ m ≦ 1.011 (4)
0.01 ≦ x ≦ 0.25 (5)]
In addition, based on 100 parts by weight of the main component in the {Ba 1-x Ca x O} TiO 2 raw material used for the piezoelectric ceramic layer, 0.2 parts by weight or more and 0.8 parts by weight of SiO 2 as an auxiliary component is used. Parts or less
The piezoelectric ceramic layer has remanent polarization in a certain direction,
The internal electrode is made of nickel, a nickel alloy, copper or a copper alloy.
また、本発明の圧電積層素子の別の態様は、複数の圧電体セラミック層と、上記圧電体セラミック層間に形成された内部電極と、上記内部電極に電気的に接続された外部電極とを備えた圧電積層素子であって、
上記圧電体セラミック層が、Ba、Ca、Ti、Mg、Mn及びRe(ReはY、Gd、Tb、Dy、Ho、Er、Yb及びLaの中から選ばれる少なくとも1種以上)を含有する酸化物を含む主成分100重量部に対して、副成分としてのSiO2を0.2重量部以上、0.8重量部以下含有しており、
上記主成分としての酸化物は、上記酸化物に含まれるTi1モルに対する、BaとCaの合計含有量をmモル、Reの含有量をαモル、Mgの含有量をβモル、Mnの含有量をγモルとしたとき、以下の関係式(1)~(5)を満たし、
0.0010≦α≦(-65.32m+67.70)/100 (1)
0.0004≦β≦(-28.74m+29.79)/100 (2)
0.0002≦γ≦(-13.06m+13.54)/100
[m≦1.006のとき]
0.0002≦γ≦0.004 [m>1.006のとき] (3)
0.995≦m≦1.011 (4)
0.01≦x≦0.25 (5)
かつ、上記圧電体セラミック層は一定方向に残留分極を有し、
上記内部電極はニッケル、ニッケル合金、銅又は銅合金からなることを特徴とする。
Further, another aspect of the piezoelectric laminated element of the present invention includes a plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and an external electrode electrically connected to the internal electrode. A piezoelectric laminated element,
Oxidation in which the piezoelectric ceramic layer contains Ba, Ca, Ti, Mg, Mn and Re (Re is at least one selected from Y, Gd, Tb, Dy, Ho, Er, Yb and La). With respect to 100 parts by weight of the main component including the substance, 0.2% by weight or more and 0.8% by weight or less of SiO 2 as an auxiliary component is contained,
In the oxide as the main component, the total content of Ba and Ca is mmol, the content of Re is α mol, the content of Mg is β mol, and the content of Mn is 1 mol with respect to 1 mol of Ti contained in the oxide. Is γ mol, the following relational expressions (1) to (5) are satisfied,
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100 (1)
0.0004 ≦ β ≦ (−28.74m + 29.79) / 100 (2)
0.0002 ≦ γ ≦ (−13.06 m + 13.54) / 100
[When m ≦ 1.006]
0.0002 ≦ γ ≦ 0.004 [when m> 1.006] (3)
0.995 ≦ m ≦ 1.011 (4)
0.01 ≦ x ≦ 0.25 (5)
In addition, the piezoelectric ceramic layer has remanent polarization in a certain direction,
The internal electrode is made of nickel, a nickel alloy, copper or a copper alloy.
本発明によれば、圧電特性が高く、Ni等の卑金属と共焼結可能で信頼性の高い、圧電アクチュエータに好適な圧電積層素子を提供することができる。 According to the present invention, it is possible to provide a highly reliable piezoelectric laminate element suitable for a piezoelectric actuator, which has high piezoelectric characteristics, can be co-sintered with a base metal such as Ni, and has high reliability.
以下、本発明の圧電積層素子について説明する。
しかしながら、本発明は、以下の構成に限定されるものではなく、本発明の要旨を変更しない範囲において適宜変更して適用することができる。なお、以下において記載する個々の望ましい構成を2つ以上組み合わせたものもまた本発明である。
Hereinafter, the piezoelectric laminated device of the present invention will be described.
However, the present invention is not limited to the following configuration, and can be appropriately modified and applied without changing the gist of the present invention. It should be noted that a combination of two or more of the individual desirable configurations described below is also the present invention.
本発明の圧電積層素子では、圧電体セラミック層を構成する主成分であるセラミックについて(Ba,Ca)TiO3を母組成として、Aサイト(Ba,Ca量)/Bサイト(Ti量)比を一定の範囲に定めている。また、母組成に加える添加物の配合量を一定の範囲に定めている。また、還元雰囲気焼成で信頼性を担保するために、副成分としてのSiO2の添加物量を一定の範囲に定めている。
これらの要件を満たすことにより、圧電アクチュエータ等の圧電積層素子に要求される高い圧電特性、及び、低い比誘電率を満足することができる。
In the piezoelectric laminated device of the present invention, the ratio of the A site (Ba, Ca amount) / B site (Ti amount) is determined for the ceramic, which is the main component of the piezoelectric ceramic layer, using (Ba, Ca) TiO 3 as a base composition. It is set within a certain range. Further, the amount of the additive to be added to the mother composition is set within a certain range. Further, in order to secure reliability in firing in a reducing atmosphere, the additive amount of SiO 2 as an auxiliary component is set within a certain range.
By satisfying these requirements, it is possible to satisfy high piezoelectric characteristics and low relative dielectric constant required for a piezoelectric laminated element such as a piezoelectric actuator.
図1は、本発明の圧電積層素子の構成の一例を模式的に示す断面図である。
以下、図1を参照して本発明の圧電積層素子の構成について説明する。
図1に示す圧電積層素子1は、積層体10を備えている。積層体10は、圧電体セラミック層20a、20b、20c、20d、20e及び20fと内部電極22a、21a、22b、21b及び22cとが交互に積層された構造を有している。
FIG. 1 is a cross-sectional view schematically illustrating an example of the configuration of the piezoelectric multilayer device of the present invention.
Hereinafter, the configuration of the piezoelectric multilayer device of the present invention will be described with reference to FIG.
The piezoelectric multilayer device 1 shown in FIG. The laminate 10 has a structure in which piezoelectric
積層体10は、直方体状又は略直方体状をなしており、積層方向(図1では上下方向)に相対する第1の主面11及び第2の主面12と、積層方向に直交する長さ方向(図1では左右方向)に相対する第1の端面13及び第2の端面14と、積層方向及び長さ方向に直交する幅方向(図1では紙面前後方向)に相対する第1の側面及び第2の側面(図1では図示せず)とを有している。
The
内部電極22a、21a、22b、21b、22cは、ニッケル、ニッケル合金、銅又は銅合金からなり、圧電体セラミック層20a、20b、20c、20d、20e及び20fと共焼結されている。
内部電極としては、ニッケル又はニッケル合金であることが好ましい。
The
The internal electrode is preferably made of nickel or a nickel alloy.
図1に示す圧電積層素子1は、さらに、積層体10の第1の端面13に設けられた外部電極31、及び、積層体10の第2の端面14に設けられた外部電極32を備えている。外部電極31及び外部電極32は、Ni-Cr合金(ニクロム)、Ag等の導電性材料からなることが好ましい。
また、駆動層を増やすために積層体の表裏に電極があってもよい。図2には、積層体の表裏にも電極(外部電極31)が設けられた圧電積層素子2を示している。
The piezoelectric multilayer device 1 shown in FIG. 1 further includes an
Further, there may be electrodes on the front and back of the laminate to increase the number of driving layers. FIG. 2 shows the
圧電体セラミック層20a、20b、20c、20d、20e及び20fは、(Ba,Ca)TiO3を母組成とするセラミックを主成分としている。
主成分としてのセラミックは、
{Ba1-xCaxO}mTiO2+αRe2O3+βMgO+γMnO
[但し、Re2O3は、Y2O3、Gd2O3、Tb2O3、Dy2O3、Ho2O3、Er2O3、Yb2O3及びLa2O3の中から選ばれる少なくとも1種以上であり、α、β及びγはモル比を表わし、以下の関係式(1)~(5)を満たす。
0.0010≦α≦(-65.32m+67.70)/100 (1)
0.0004≦β≦(-28.74m+29.79)/100 (2)
0.0002≦γ≦(-13.06m+13.54)/100
[m≦1.006のとき]
0.0002≦γ≦0.004 [m>1.006のとき] (3)
0.995≦m≦1.011 (4)
0.01≦x≦0.25 (5)]
The piezoelectric
Ceramic as the main component is
{Ba 1-x Ca x O} m TiO 2 + αRe 2 O 3 + βMgO + γMnO
[However, Re 2 O 3 is in the Y 2 O 3, Gd 2 O 3, Tb 2 O 3, Dy 2 O 3, Ho 2 O 3, Er 2 O 3, Yb 2
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100 (1)
0.0004 ≦ β ≦ (−28.74m + 29.79) / 100 (2)
0.0002 ≦ γ ≦ (−13.06 m + 13.54) / 100
[When m ≦ 1.006]
0.0002 ≦ γ ≦ 0.004 [when m> 1.006] (3)
0.995 ≦ m ≦ 1.011 (4)
0.01 ≦ x ≦ 0.25 (5)]
本明細書において、「主成分」とは、存在割合(モル%)が最も大きい成分を意味し、望ましくは、存在割合が50モル%を超える成分を意味する。 In the present specification, the “main component” means a component having the largest abundance ratio (mol%), and desirably a component having an abundance ratio exceeding 50 mol%.
式(1)、(2)及び(3)により、主成分としてのセラミックに含まれる、(Ba,Ca)TiO3以外の添加物であるRe、Mg、Mnの含有量が規定される。
このα、β、γがそれぞれ0.0010≦α、0.0004≦β、0.0002≦γを満たすことにより、分極不良率が低くなる。
α、β、γがそれぞれα≦(-65.32m+67.70)/100、β≦(-28.74m+29.79)/100、γ≦(-13.06m+13.54)/100[m≦1.006のとき]又はγ≦0.004[m>1.006のとき]を満たすことにより、粒成長が進みやすくなり圧電特性が発現する。
Formulas (1), (2), and (3) determine the contents of Re, Mg, and Mn, which are additives other than (Ba, Ca) TiO 3 , contained in the ceramic as the main component.
When α, β, and γ satisfy 0.0010 ≦ α, 0.0004 ≦ β, and 0.0002 ≦ γ, respectively, the polarization failure rate decreases.
α, β, and γ are respectively α ≦ (−65.32 m + 67.70) / 100, β ≦ (−28.74 m + 29.79) / 100, and γ ≦ (−13.06 m + 13.54) / 100 [m ≦ 1. 006] or γ ≦ 0.004 [m> 1.006], the grain growth is facilitated, and the piezoelectric characteristics are exhibited.
上記式(1)~(3)の0.0010≦α≦(-65.32m+67.70)/100、0.0004≦β≦(-28.74m+29.79)/100、0.0002≦γ≦(-13.06m+13.54)/100[m≦1.006のとき]又は0.0002≦γ≦0.004[m>1.006のとき]を満たす領域において、主成分としてのセラミック中のmの値につき、m≦1.011であると、d値(圧電定数)が高くなるため好ましい。
また、0.0010≦α≦(-65.32m+67.70)/100、0.0004≦β≦(-28.74m+29.79)/100、0.0002≦γ≦(-13.06m+13.54)/100[m≦1.006のとき]又は0.0002≦γ≦0.004[m>1.006のとき]を満たす領域において、主成分としてのセラミック中のmの値につき、0.995≦mであると、分極不良率が低くなるため好ましい。
以上のことから、式(1)、(2)、(3)及び(4)を共に満たすことにより、分極不良率が低く、d値が高くなるため、圧電積層素子に必要な性能を満たすことができる。
また、式(5)について、xは0.01≦x≦0.25であれば同様の効果を発揮することができる。
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100, 0.0004 ≦ β ≦ (−28.74m + 29.79) / 100, 0.0002 ≦ γ ≦ of the above formulas (1) to (3). In a region that satisfies (−13.06m + 13.54) / 100 [when m ≦ 1.006] or 0.0002 ≦ γ ≦ 0.004 [when m> 1.006], the content of the ceramic as the main component is With respect to the value of m, it is preferable that m ≦ 1.011 because the d value (piezoelectric constant) increases.
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100, 0.0004 ≦ β ≦ (−28.74m + 29.79) / 100, 0.0002 ≦ γ ≦ (-13.06m + 13.54) / 100 [when m ≦ 1.006] or 0.0002 ≦ γ ≦ 0.004 [when m> 1.006], the value of m in the ceramic as a main component is 0.995. When ≦ m, the polarization failure rate is reduced, which is preferable.
From the above, by satisfying the expressions (1), (2), (3) and (4) together, the polarization failure rate is low and the d value is high, so that the performance required for the piezoelectric multilayer element is satisfied. Can be.
Further, in the formula (5), when x is 0.01 ≦ x ≦ 0.25, the same effect can be exerted.
また、圧電体セラミック層は、主成分100重量部に対して、副成分としてのSiO2を0.2重量部以上、0.8重量部以下含有している。
副成分としてのSiO2の添加量が0.2重量部以上であると、還元雰囲気焼成での焼成を好適に行うことができる。
副成分としてのSiO2の添加量が0.8重量部以下であると、圧電特性を発現させることができる。
Further, the piezoelectric ceramic layer contains SiO 2 as an auxiliary component in an amount of 0.2 to 0.8 parts by weight based on 100 parts by weight of the main component.
When the added amount of SiO 2 as a subcomponent is 0.2 parts by weight or more, firing in a reducing atmosphere can be suitably performed.
When the added amount of SiO 2 as an auxiliary component is 0.8 parts by weight or less, piezoelectric characteristics can be exhibited.
また、他の副成分として、Li2O-(Si、Ti)O2-MO系(但し、MOはAl2O3及びZrO2の中から選ばれる少なくとも1種である)の酸化物や、SiO2-TiO2-XO系(XOはBaO、CaO、SrO、MgO、ZnO及びMnOの中から選ばれる少なくとも1種である)の酸化物を含んでいてもよい。 As other subcomponents, an oxide of Li 2 O— (Si, Ti) O 2 —MO (where MO is at least one selected from Al 2 O 3 and ZrO 2 ), An oxide of a SiO 2 —TiO 2 —XO system (XO is at least one selected from BaO, CaO, SrO, MgO, ZnO and MnO) may be included.
本発明の圧電積層素子では、圧電体セラミック層に含まれるセラミックの平均グレイン径が0.6μm以上、3.7μm以下であることが好ましい。
平均グレイン径が上記範囲になるようにセラミックを大きく粒成長させることが、圧電積層素子として使用するためには好ましい。
セラミックのグレイン径は、圧電体セラミック層に含まれるセラミックを走査型電子顕微鏡で観察し、インターセプト法を用いて求めることができる。
In the piezoelectric laminated device of the present invention, the average grain diameter of the ceramic contained in the piezoelectric ceramic layer is preferably 0.6 μm or more and 3.7 μm or less.
It is preferable to grow the ceramic particles so that the average grain diameter is in the above range for use as a piezoelectric laminated element.
The grain diameter of the ceramic can be determined by observing the ceramic contained in the piezoelectric ceramic layer with a scanning electron microscope and using an intercept method.
本発明の圧電積層素子では、圧電体セラミック層の1層あたりの平均厚さが5μm以上、60μm以下であることが好ましい。
積層コンデンサに用いるセラミック層とは異なり、セラミック層の厚さを上記のようにある程度厚い範囲とすることが、圧電積層素子に用いるためには好ましい。
In the piezoelectric laminated element of the present invention, it is preferable that the average thickness of one piezoelectric ceramic layer is 5 μm or more and 60 μm or less.
Unlike the ceramic layer used for the multilayer capacitor, it is preferable that the thickness of the ceramic layer be within a certain range as described above for use in the piezoelectric multilayer element.
本発明の圧電積層素子では、圧電体セラミック層の残留分極値が3.0μC/cm2以上であることが好ましい。残留分極値が3.0μC/cm2以上であると、圧電積層素子として好ましく使用することができる。
残留分極値は強誘電体テスターにより求めることができる。
In the piezoelectric laminated device of the present invention, it is preferable that the residual polarization value of the piezoelectric ceramic layer is 3.0 μC / cm 2 or more. When the remanent polarization value is 3.0 μC / cm 2 or more, it can be preferably used as a piezoelectric multilayer device.
The remanent polarization value can be obtained with a ferroelectric tester.
また、本発明の圧電積層素子の他の実施形態として、圧電セラミック層を構成する主成分のセラミックを下記のように規定することもできる。
この場合の本発明の圧電積層素子は、複数の圧電体セラミック層と、上記圧電体セラミック層間に形成された内部電極と、上記内部電極に電気的に接続された外部電極とを備えた圧電積層素子であって、
上記圧電体セラミック層が、Ba、Ca、Ti、Mg、Mn及びRe(ReはY、Gd、Tb、Dy、Ho、Er、Yb及びLaの中から選ばれる少なくとも1種以上)を含有する酸化物を含む主成分100重量部に対して、副成分としてのSiO2を0.2重量部以上、0.8重量部以下含有しており、
上記主成分としての酸化物は、上記酸化物に含まれるTi1モルに対する、BaとCaの合計含有量をmモル、Reの含有量をαモル、Mgの含有量をβモル、Mnの含有量をγモルとしたとき、以下の関係式(1)~(5)を満たし、
0.0010≦α≦(-65.32m+67.70)/100 (1)
0.0004≦β≦(-28.74m+29.79)/100 (2)
0.0002≦γ≦(-13.06m+13.54)/100
[m≦1.006のとき]
0.0002≦γ≦0.004 [m>1.006のとき] (3)
0.995≦m≦1.011 (4)
0.01≦x≦0.25 (5)
かつ、上記圧電体セラミック層は一定方向に残留分極を有し、
上記内部電極はニッケル、ニッケル合金、銅又は銅合金からなることを特徴とする。
圧電セラミック層を構成する主成分のセラミックの規定が異なるほかは、先に示した本発明の圧電積層素子と同様の構成とすることができる。
Further, as another embodiment of the piezoelectric laminated element of the present invention, the main component ceramic constituting the piezoelectric ceramic layer can be defined as follows.
In this case, the piezoelectric multilayer element of the present invention includes a piezoelectric multilayer including a plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and an external electrode electrically connected to the internal electrode. An element,
Oxidation in which the piezoelectric ceramic layer contains Ba, Ca, Ti, Mg, Mn and Re (Re is at least one selected from Y, Gd, Tb, Dy, Ho, Er, Yb and La). With respect to 100 parts by weight of the main component including the substance, 0.2% by weight or more and 0.8% by weight or less of SiO 2 as an auxiliary component is contained,
In the oxide as the main component, the total content of Ba and Ca is mmol, the content of Re is α mol, the content of Mg is β mol, and the content of Mn is 1 mol with respect to 1 mol of Ti contained in the oxide. Is γ mol, the following relational expressions (1) to (5) are satisfied,
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100 (1)
0.0004 ≦ β ≦ (−28.74m + 29.79) / 100 (2)
0.0002 ≦ γ ≦ (−13.06 m + 13.54) / 100
[When m ≦ 1.006]
0.0002 ≦ γ ≦ 0.004 [when m> 1.006] (3)
0.995 ≦ m ≦ 1.011 (4)
0.01 ≦ x ≦ 0.25 (5)
In addition, the piezoelectric ceramic layer has remanent polarization in a certain direction,
The internal electrode is made of nickel, a nickel alloy, copper or a copper alloy.
The structure can be the same as that of the piezoelectric laminated element of the present invention described above, except that the definition of the main component ceramic constituting the piezoelectric ceramic layer is different.
本発明の圧電積層素子は、好ましくは、以下の方法により製造される。 The piezoelectric laminated device of the present invention is preferably manufactured by the following method.
まず、セラミック原料として、酸化物や炭酸塩などを高温で反応させる固相法により作製した原料粉末や、アルコキシド法あるいは水熱合成法などの湿式合成法により作製した原料粉末を準備する。なお、添加剤などは、酸化物や炭酸塩などの粉末以外に、アルコキシド、有機金属などの溶液を用いることもできる。 First, as a ceramic raw material, a raw material powder prepared by a solid phase method in which an oxide or a carbonate is reacted at a high temperature, or a raw material powder prepared by a wet synthesis method such as an alkoxide method or a hydrothermal synthesis method is prepared. In addition, as an additive, a solution of an alkoxide, an organic metal, or the like can be used in addition to a powder of an oxide or a carbonate.
その後、準備した原料を所定の組成比率に秤量し混合した後、有機バインダーを加えてスラリー化し、シート状に成形してグリーンシートを得る。次いで、グリーンシートの一面にニッケル、ニッケル合金、銅又は銅合金からなる内部電極を形成する。なお、内部電極を形成する方法は、スクリーン印刷などによる形成でも、蒸着、めっき法による形成でも構わない。 Thereafter, the prepared raw materials are weighed and mixed at a predetermined composition ratio, and then an organic binder is added to form a slurry, which is then formed into a sheet to obtain a green sheet. Next, an internal electrode made of nickel, a nickel alloy, copper or a copper alloy is formed on one surface of the green sheet. The method for forming the internal electrode may be screen printing or the like, or may be deposition or plating.
その後、内部電極を有するグリーンシートを必要枚数積層し、内部電極を有しないグリーンシートに挟んで圧着し、積層体とする。そして、この積層体を還元雰囲気中、所定の温度(例えば、1200℃以上、1300℃以下)にて焼成し、セラミック積層体を得る。 Thereafter, a required number of green sheets having internal electrodes are laminated, and the green sheets having no internal electrodes are sandwiched and pressed to obtain a laminate. Then, this laminate is fired in a reducing atmosphere at a predetermined temperature (for example, 1200 ° C. or more and 1300 ° C. or less) to obtain a ceramic laminate.
その後、セラミック積層体の両端面に、内部電極と電気的に接続するように、一対の外部電極を形成する。なお、一般的に、外部電極は、材料となる金属粉末ペーストを焼成により得たセラミック積層体に塗布して、焼き付けることによって形成されるが、焼成前に塗布して、セラミック積層体と同時に形成することもできる。また、スパッタにより外部電極を形成することもできる。 Thereafter, a pair of external electrodes is formed on both end surfaces of the ceramic laminate so as to be electrically connected to the internal electrodes. In general, the external electrode is formed by applying a metal powder paste as a material to a ceramic laminate obtained by firing and baking, but is applied before firing and is formed simultaneously with the ceramic laminate. You can also. Further, an external electrode can be formed by sputtering.
その後、所定の分極処理を行う。以上により、圧電積層素子が得られる。 Thereafter, a predetermined polarization process is performed. As described above, a piezoelectric laminated device is obtained.
以下、本発明の圧電積層素子をより具体的に開示した実施例を示す。なお、本発明は、これらの実施例のみに限定されない。 Hereinafter, examples showing the piezoelectric laminated element of the present invention more specifically will be described. Note that the present invention is not limited to only these examples.
まず、出発原料としてTiO2、BaCO3及びCaCO3を準備した。混合粉砕した後、1000℃以上の温度で加熱して、チタン酸バリウムカルシウムを合成した。なお、原料の粒子径は走査型電子顕微鏡で観察し、その平均粒径が0.5μmであった。又、副成分としてSiO2粉末を準備した。 First, TiO 2 , BaCO 3 and CaCO 3 were prepared as starting materials. After mixed and pulverized, the mixture was heated at a temperature of 1000 ° C. or higher to synthesize barium calcium titanate. The particle size of the raw material was observed with a scanning electron microscope, and the average particle size was 0.5 μm. In addition, SiO 2 powder was prepared as a subcomponent.
次に、チタン酸バリウムカルシウムの(Ba,Ca)/Tiモル比mを調整するためのBaCO3あるいはTiO2及び純度99%以上のDy2O3、MgO及びMnOを準備した。これらの原料粉末と副成分である上記SiO2粉末を秤量した。なお、SiO2の添加量は、主成分[{Ba0.87Ca0.13O}mTiO2+αDy2O3+βMgO+γMnO]100重量部に対する添加重量部数とし、それを0.4重量部とした。今回、Re2O3としてDy2O3を用いたが、Y2O3、Gd2O3、Tb2O3、Ho2O3、Er2O3、Yb2O3及びLa2O3の中から選ばれる1種を用いても同等の効果が得られる。
各試料番号の試料において、各組成で原料粉末を秤量している。各試料番号の試料における組成を表1に示している。
また、一部の試料では副成分であるSiO2粉末の添加量を変化させている。
Next, BaCO 3 or TiO 2 for adjusting the (Ba, Ca) / Ti molar ratio m of barium calcium titanate and Dy 2 O 3 , MgO and MnO having a purity of 99% or more were prepared. These raw material powders and the above-mentioned SiO 2 powder as a subcomponent were weighed. The amount of SiO 2 added was set to 0.4 parts by weight based on 100 parts by weight of the main component [{Ba 0.87 Ca 0.13 O} m TiO 2 + αDy 2 O 3 + βMgO + γMnO]. . This time, Dy 2 O 3 was used as Re 2 O 3 , but Y 2 O 3 , Gd 2 O 3 , Tb 2 O 3 , Ho 2 O 3 , Er 2 O 3 , Yb 2 O 3, and La 2 O 3 The same effect can be obtained by using one selected from the above.
In the samples of each sample number, the raw material powder is weighed for each composition. Table 1 shows the compositions of the samples of each sample number.
In some samples, the amount of addition of the SiO 2 powder as a sub-component is changed.
そして、この秤量物にポリビニルブチラール系バインダー及びエタノールなどの有機溶剤を加えて、ボールミルにより湿式混合し、セラミックスラリーを調製した。このセラミックスラリーをドクターブレード法によりシート成形し、厚み30.0μmの矩形のグリーンシートを得た。次に、このセラミックグリーンシート上に、Niを主体とする導電ペーストを印刷し、内部電極を構成するための導電ペースト層を形成した。 Then, an organic solvent such as a polyvinyl butyral-based binder and ethanol was added to the weighed material, and the mixture was wet-mixed with a ball mill to prepare a ceramic slurry. This ceramic slurry was formed into a sheet by a doctor blade method to obtain a rectangular green sheet having a thickness of 30.0 μm. Next, a conductive paste mainly composed of Ni was printed on the ceramic green sheet to form a conductive paste layer for forming internal electrodes.
その後、導電ペースト層が形成されたセラミックグリーンシートを導電ペースト層の引き出されている側が互い違いとなるように複数枚積層し、積層体を得た。この積層体を、大気雰囲気中にて300℃の温度に加熱し、バインダーを燃焼させた後、酸素分圧10-9以上、10-12MPa以下のH2-N2-H2Oガスからなる還元雰囲気中において1200℃以上、1300℃以下の温度で2時間焼成し、セラミック焼結体を得た。 Thereafter, a plurality of ceramic green sheets on which the conductive paste layers were formed were stacked such that the side from which the conductive paste layers were drawn out staggered to obtain a laminate. The laminate is heated to a temperature of 300 ° C. in an air atmosphere to burn the binder, and then, from a H 2 —N 2 —H 2 O gas having an oxygen partial pressure of 10 −9 to 10 −12 MPa. It was fired at a temperature of 1200 ° C. or more and 1300 ° C. or less for 2 hours in a reducing atmosphere to obtain a ceramic sintered body.
焼結後、焼結体に表裏および側面の電極を形成するために、接続面のみをダイシングし、電極を露出させた上で、スパッタによりAgを主とする導電膜を形成し、天面と底面をそれぞれ片側の側面に電気的に接続した。 After sintering, in order to form front and back and side electrodes on the sintered body, only the connection surface is diced, and after exposing the electrodes, a conductive film mainly composed of Ag is formed by sputtering, and The bottoms were each electrically connected to one side.
このようにして得られた圧電積層素子の外形寸法は幅:3.0mm、長さ:13.0mm、厚さ:0.3mmであり、内部電極間に介在する圧電体セラミック層の厚みは25μmであった。又、有効圧電体セラミック層の総数は11であり、一層当たりの対向電極の面積は39×10-6m2であった。 The external dimensions of the piezoelectric laminated element thus obtained are width: 3.0 mm, length: 13.0 mm, thickness: 0.3 mm, and the thickness of the piezoelectric ceramic layer interposed between the internal electrodes is 25 μm. Met. The total number of effective piezoelectric ceramic layers was 11, and the area of the counter electrode per layer was 39 × 10 −6 m 2 .
得られた圧電積層素子にて2kV/mmの直流電圧にて分極を施した。なお、分極工程では、各試料の分極電流値が40μA以上になったものを分極不良とし、n=10にて複数の試料についての分極不良の発生率(分極不良率(%))を求めた。 Polarization was performed with a DC voltage of 2 kV / mm in the obtained piezoelectric laminated element. In the polarization step, the polarization current value of each sample became 40 μA or more, which was regarded as polarization failure, and the occurrence rate of polarization failure (polarization failure rate (%)) for a plurality of samples was determined at n = 10. .
次に、得られた圧電積層素子の表面について、圧電体セラミック層に含まれるセラミックのグレイン径を走査型電子顕微鏡で観察し、インターセプト法を用いて求めた。本発明の範囲内の試料においては、いずれも粒成長が進んでおり0.6μm以上、3.7μm以下の粒子径となった。 Next, with respect to the surface of the obtained piezoelectric laminated element, the grain diameter of the ceramic contained in the piezoelectric ceramic layer was observed with a scanning electron microscope, and determined by an intercept method. In all samples within the scope of the present invention, the grain growth progressed, and the particle diameter became 0.6 μm or more and 3.7 μm or less.
また、これら圧電積層素子の電気的特性を測定した。残留分極Prは、強誘電体テスターにより±2kV/mm、周波数1kHzでヒステリシス・ループより求めた。静電容量Cは、周波数1kHz、電圧0.5Vにて測定し、得られた静電容量Cから比誘電率εT
33を算出した。長さ方向の電気機械結合係数k31は、インピーダンスアナライザを使用し、共振―反共振法によって求めた。密度ρは、アルキメデス法によって求めた。また、圧電d31定数は、先に求めた比誘電率εT
33、電気機械結合係数k31、密度ρから計算により求めた。
これらの結果をまとめて表1に示した。
Further, the electrical characteristics of these piezoelectric laminated elements were measured. The remanent polarization Pr was obtained from a hysteresis loop at ± 2 kV / mm and a frequency of 1 kHz using a ferroelectric tester. Capacitance C, the frequency 1 kHz, measured at the voltage 0.5V, was calculated from the obtained electrostatic capacitance C relative permittivity epsilon T 33. Electromechanical coupling factor k 31 in the length direction, using an impedance analyzer, resonant - was determined by antiresonance method. The density ρ was determined by the Archimedes method. The piezoelectric d 31 constant was calculated from the previously obtained relative dielectric constant ε T 33 , electromechanical coupling coefficient k 31 , and density ρ.
These results are summarized in Table 1.
本発明の範囲内にある試料10~29では、分極不良率が0%となっていた。また、残留分極Pr、比誘電率εT
33、電気機械結合係数k31、d31定数の値が好ましい値となっていた。
本発明の範囲外にある試料では、分極不良率が高いものが多くなっていた。また、試料4、5は分極不良率が0%であったが残留分極Pr、電気機械結合係数k31、d31定数が測定できなかった。
Many of the samples out of the range of the present invention had a high polarization failure rate. Samples 4 and 5 had a polarization failure rate of 0%, but could not measure the residual polarization Pr, the electromechanical coupling coefficient k 31 , and the d 31 constant.
1、2 圧電積層素子
10 積層体
11 第1の主面
12 第2の主面
13 第1の端面
14 第2の端面
20a、20b、20c、20d、20e、20f 圧電体セラミック層
21a、21b、22a、22b、22c 内部電極
31、32 外部電極
1, 2
Claims (6)
前記圧電体セラミック層が、次の組成式で表わされ、
{Ba1-xCaxO}mTiO2+αRe2O3+βMgO+γMnO
[但し、Re2O3は、Y2O3、Gd2O3、Tb2O3、Dy2O3、Ho2O3、Er2O3、Yb2O3及びLa2O3の中から選ばれる少なくとも1種以上であり、α、β及びγはモル比を表わし、以下の関係式(1)~(5)を満たす。
0.0010≦α≦(-65.32m+67.70)/100(1)
0.0004≦β≦(-28.74m+29.79)/100(2)
0.0002≦γ≦(-13.06m+13.54)/100
[m≦1.006のとき]
0.0002≦γ≦0.004 [m>1.006のとき] (3)
0.995≦m≦1.011 (4)
0.01≦x≦0.25 (5)]
かつ、前記圧電体セラミック層に用いる{Ba1-xCaxO}TiO2原料中の主成分100重量部に対して、副成分としてのSiO2を0.2重量部以上、0.8重量部以下含有しており、
前記圧電体セラミック層は一定方向に残留分極を有し、
前記内部電極はニッケル、ニッケル合金、銅又は銅合金からなることを特徴とする圧電積層素子。 A plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and a piezoelectric laminated element including an external electrode electrically connected to the internal electrode,
The piezoelectric ceramic layer is represented by the following composition formula,
{Ba 1-x Ca x O} m TiO 2 + αRe 2 O 3 + βMgO + γMnO
[However, Re 2 O 3 is in the Y 2 O 3, Gd 2 O 3, Tb 2 O 3, Dy 2 O 3, Ho 2 O 3, Er 2 O 3, Yb 2 O 3 and La 2 O 3 And α, β, and γ represent molar ratios and satisfy the following relational expressions (1) to (5).
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100 (1)
0.0004 ≦ β ≦ (−28.74m + 29.79) / 100 (2)
0.0002 ≦ γ ≦ (−13.06 m + 13.54) / 100
[When m ≦ 1.006]
0.0002 ≦ γ ≦ 0.004 [when m> 1.006] (3)
0.995 ≦ m ≦ 1.011 (4)
0.01 ≦ x ≦ 0.25 (5)]
In addition, based on 100 parts by weight of the main component in the {Ba 1-x Ca x O} TiO 2 raw material used for the piezoelectric ceramic layer, 0.2 parts by weight or more of 0.8 parts by weight of SiO 2 as a subcomponent is used. Parts or less
The piezoelectric ceramic layer has remanent polarization in a certain direction,
The internal electrode is made of nickel, a nickel alloy, copper, or a copper alloy.
前記圧電体セラミック層が、Ba、Ca、Ti、Mg、Mn及びRe(ReはY、Gd、Tb、Dy、Ho、Er、Yb及びLaの中から選ばれる少なくとも1種以上)を含有する酸化物を含む主成分100重量部に対して、副成分としてのSiO2を0.2重量部以上、0.8重量部以下含有しており、
前記主成分としての酸化物は、前記酸化物に含まれるTi1モルに対する、BaとCaの合計含有量をmモル、Reの含有量をαモル、Mgの含有量をβモル、Mnの含有量をγモルとしたとき、以下の関係式(1)~(5)を満たし、
0.0010≦α≦(-65.32m+67.70)/100(1)
0.0004≦β≦(-28.74m+29.79)/100(2)
0.0002≦γ≦(-13.06m+13.54)/100
[m≦1.006のとき]
0.0002≦γ≦0.004 [m>1.006のとき] (3)
0.995≦m≦1.011 (4)
0.01≦x≦0.25 (5)
かつ、前記圧電体セラミック層は一定方向に残留分極を有し、
前記内部電極はニッケル、ニッケル合金、銅又は銅合金からなることを特徴とする圧電積層素子。 A plurality of piezoelectric ceramic layers, an internal electrode formed between the piezoelectric ceramic layers, and a piezoelectric laminated element including an external electrode electrically connected to the internal electrode,
Oxidation in which the piezoelectric ceramic layer contains Ba, Ca, Ti, Mg, Mn and Re (Re is at least one selected from Y, Gd, Tb, Dy, Ho, Er, Yb and La). With respect to 100 parts by weight of the main component including the substance, 0.2% by weight or more and 0.8% by weight or less of SiO 2 as an auxiliary component is contained,
The oxide as the main component is such that the total content of Ba and Ca is mmol, the content of Re is α mol, the content of Mg is β mol, and the content of Mn is 1 mol of Ti contained in the oxide. Is γ mol, the following relational expressions (1) to (5) are satisfied,
0.0010 ≦ α ≦ (−65.32m + 67.70) / 100 (1)
0.0004 ≦ β ≦ (−28.74m + 29.79) / 100 (2)
0.0002 ≦ γ ≦ (−13.06 m + 13.54) / 100
[When m ≦ 1.006]
0.0002 ≦ γ ≦ 0.004 [when m> 1.006] (3)
0.995 ≦ m ≦ 1.011 (4)
0.01 ≦ x ≦ 0.25 (5)
And the piezoelectric ceramic layer has a remanent polarization in a certain direction,
The internal electrode is made of nickel, a nickel alloy, copper, or a copper alloy.
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