WO2019203123A1 - Sealant for organic el display element and top emission type organic el display element - Google Patents
Sealant for organic el display element and top emission type organic el display element Download PDFInfo
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- WO2019203123A1 WO2019203123A1 PCT/JP2019/015824 JP2019015824W WO2019203123A1 WO 2019203123 A1 WO2019203123 A1 WO 2019203123A1 JP 2019015824 W JP2019015824 W JP 2019015824W WO 2019203123 A1 WO2019203123 A1 WO 2019203123A1
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- organic
- display element
- sealing agent
- sealant
- display elements
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/871—Self-supporting sealing arrangements
- H10K59/8722—Peripheral sealing arrangements, e.g. adhesives, sealants
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/16—Cyclic ethers having four or more ring atoms
- C08G65/18—Oxetanes
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/04—Sealing arrangements, e.g. against humidity
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/302—Details of OLEDs of OLED structures
- H10K2102/3023—Direction of light emission
- H10K2102/3026—Top emission
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/873—Encapsulations
Definitions
- the present invention relates to an encapsulant for an organic EL display element that can provide an organic EL display element that is excellent in inkjet coating properties and that is excellent in display performance even if it is a top emission type. Moreover, this invention relates to the top emission type organic EL display element which uses this sealing agent for organic EL display elements.
- organic electroluminescence (hereinafter, also referred to as “organic EL”) display element has a laminated structure in which an organic light emitting material layer is sandwiched between a pair of electrodes facing each other, and the organic light emitting material layer is formed from one electrode on the organic light emitting material layer.
- organic EL organic electroluminescence
- the organic EL display element performs self-emission, it has better visibility than a liquid crystal display element that requires a backlight, can be reduced in thickness, and can be driven by a DC low voltage. Has the advantage.
- the organic light-emitting material layer and electrodes constituting the organic EL display element have a problem that the characteristics are easily deteriorated by moisture, oxygen, and the like. Therefore, in order to obtain a practical organic EL display element, it is necessary to extend the life by blocking the organic light emitting material layer and the electrode from the atmosphere.
- a sealant for example, Patent Document 1.
- an inorganic film called a passivation film is usually provided on a laminate having an organic light emitting material layer in order to sufficiently suppress the transmission of moisture, oxygen, and the like. A method of sealing the top with a sealant is used.
- a top emission type organic substance that extracts light from the upper surface side of the organic light emitting layer is used.
- EL display elements have attracted attention. This method has an advantage that it has a high aperture ratio and is driven at a low voltage, which is advantageous for extending the life.
- a transparent moisture-proof group such as glass is provided on the upper surface side of the light emitting element via a transparent sealing layer. It seals by laminating
- stacking a material for example, patent document 2).
- the sealing layer As a method of forming the sealing layer, there is a method in which a sealing agent is applied on a substrate using an inkjet method and then the sealing agent is cured. If such a coating method by the ink jet method is used, the sealing layer can be formed at high speed and uniformly.
- a sealing agent suitable for application by the ink jet method is used in the top emission type organic EL display element, there is a problem that display defects such as dark spots may occur in the obtained organic EL display element. In particular, even a sealant that did not cause display failure in the bottom emission type may cause display failure when used in a top emission type organic EL display element.
- Invention 1 contains a polymerizable compound and a polymerization initiator, has a cure shrinkage of less than 11%, and is measured by a thermal desorption GC-MS method at 80 ° C. for 30 minutes. It is the sealing agent for organic EL display elements whose outgas generation amount of hardened
- the present invention 2 is an organic EL display element sealing agent used for coating by an ink jet method, contains a polymerizable compound and a polymerization initiator, has a curing shrinkage of less than 11%, and This is a sealing agent for organic EL display elements in which the amount of outgas generation of a cured product measured by a thermal desorption GC-MS method at 80 ° C.
- the sealing agent for organic EL display elements of this invention 1 and the sealing agent for organic EL display elements of this invention 2 it describes as "the sealing agent for organic EL display elements of this invention". To do.
- the cathode is thinned from the viewpoint of translucency, and the thinned cathode is influenced by the sealing agent used for the sealing layer formed on the cathode. It becomes easy to receive.
- the sealing agent did not cause display defects in the bottom emission type due to the influence of the sealing agent on the cathode, the display I thought it was the cause of the failure. Accordingly, the present inventors set the curing shrinkage rate and the outgas generation amount of the cured product measured under stricter conditions than those of the sealing agent for organic EL display elements excellent in inkjet coating property to less than a specific value, respectively. I examined that. As a result, it has been found that an organic EL display element sealing agent that can provide an organic EL display element that is excellent in ink jet coating property and that is excellent in display performance even in the top emission type can be obtained. It came to complete.
- the sealing agent for organic EL display elements of the present invention can be used as an ink jet method for coating by a non-heated ink jet method, or can be used for coating by a heat ink jet method.
- the “non-heated ink jet method” is a method of ink jet coating at a coating head temperature of less than 28 ° C.
- the “heated ink jet method” is an ink jet at a coating head temperature of 28 ° C. or higher. It is a method of applying.
- an ink jet coating head equipped with a heating mechanism is used.
- the viscosity and the surface tension can be lowered when discharging the sealing agent for organic EL display elements.
- Examples of the inkjet coating head equipped with the heating mechanism include KM1024 series manufactured by Konica Minolta, SG1024 series manufactured by Fuji Film Dimatix, and the like.
- the heating temperature of the coating head is preferably in the range of 28 ° C. to 80 ° C.
- the heating temperature of the coating head is within this range, the increase in viscosity with time of the sealant for organic EL display elements is further suppressed, and the ejection stability is improved.
- the sealing agent for organic EL display elements of the present invention 1 has a preferable lower limit of viscosity at 25 ° C. of 5 mPa ⁇ s, and a preferable upper limit of 50 mPa ⁇ s.
- the viscosity at 25 ° C. is within this range, it can be suitably applied by an ink jet method.
- the “viscosity” means a value measured using an E-type viscometer under the conditions of 25 ° C. and 100 rpm. Examples of the E type viscometer include VISCOMETER TV-22 (manufactured by Toki Sangyo Co., Ltd.), and a CP1 type cone plate can be used.
- coating by the said non-heating-type inkjet method is 5 mPa * s, and a more preferable upper limit is 20 mPa.s. s.
- the more preferable lower limit of the viscosity at 25 ° C. of the encapsulant for organic EL display elements of the present invention when applied by the non-heating ink jet method is 8 mPa ⁇ s, and the more preferable upper limit is 16 mPa ⁇ s. s, a particularly preferred lower limit is 10 mPa ⁇ s, and a particularly preferred upper limit is 13 mPa ⁇ s. s.
- the lower limit of the viscosity at 25 ° C. of the sealing agent for organic EL display elements of the present invention when used for coating by the heating ink jet method is 10 mPa ⁇ s, and the more preferable upper limit is 50 mPa ⁇ s. s.
- the viscosity is within this range, it can be suitably applied by a heating ink jet method.
- the more preferable lower limit of the viscosity at 25 ° C. of the encapsulant for organic EL display elements of the present invention when used for coating by the heating ink jet method is 20 mPa ⁇ s, and the more preferable upper limit is 40 mPa ⁇ s. s.
- the preferable minimum of the surface tension in 25 degreeC is 15 mN / m, and a preferable upper limit is 35 mN / m.
- a preferable lower limit of the surface tension at 25 ° C. is 20 mN / m
- a more preferable upper limit is 30 mN / m
- a still more preferable lower limit is 22 mN / m
- a still more preferable upper limit is 28 mN / m.
- the sealing agent for organic EL display elements of this invention 2 has a preferable lower limit of the surface tension at 25 ° C. of 15 mN / m, and a preferable upper limit of 35 mN / m.
- the surface tension at 25 ° C. is within this range, it can be suitably applied by an ink jet method.
- a more preferable lower limit of the surface tension at 25 ° C. is 20 mN / m
- a more preferable upper limit is 30 mN / m
- a still more preferable lower limit is 22 mN / m
- a still more preferable upper limit is 28 mN / m.
- the surface tension means a value measured by a Wilhelmy method using a dynamic wettability tester. Examples of the dynamic wettability tester include a WET-6100 type (manufactured by Reska).
- the sealing agent for organic EL display elements of the present invention has a curing shrinkage rate of less than 11%.
- the curing shrinkage rate is less than 11%, the organic EL display element sealing agent of the present invention can obtain an organic EL display element having excellent display performance even if it is a top emission type.
- a preferable upper limit of the curing shrinkage is 10%, and a more preferable upper limit is 9%. Further, there is no particular lower limit for the curing shrinkage, but the substantial lower limit is 1%.
- the "cure shrinkage" as used herein a specific gravity at 25 ° C. of sealant before curing G A, when the specific gravity at 25 ° C. of a cured product of the sealant was G B, the following formula This is a calculated value.
- Cure shrinkage (%) ((G B -G A) / G B) ⁇ 100
- cured material used for the said specific gravity measurement is a photocurable sealing agent
- it can be obtained by, for example, irradiating the sealing agent with 2000 mJ / cm ⁇ 2 > of ultraviolet rays with a wavelength of 395 nm with an LED lamp.
- it is a thermosetting sealing agent, it can obtain by heating at 80 degreeC for 1 hour, for example.
- the encapsulant for organic EL display elements of the present invention has an outgas generation amount of a cured product of less than 3000 ppm as measured by a thermal desorption GC-MS method at 80 ° C. for 30 minutes. Since the outgas generation amount of the cured product measured by the above thermal desorption GC-MS method is less than 3000 ppm, the organic EL display element sealant of the present invention is an organic compound having excellent display performance even if it is a top emission type. An EL display element can be obtained.
- a preferable upper limit of the outgas generation amount of the cured product measured by the thermal desorption GC-MS method is 2500 ppm, and a more preferable upper limit is 2000 ppm.
- the outgas generation amount of the cured product measured by the thermal desorption GC-MS method is most preferably 0 ppm.
- the measurement of the outgas generation amount of the cured product by the above thermal desorption GC-MS method was conducted by heating 1 mg of the cured product using a thermal desorption apparatus and a GC-MS apparatus at 80 ° C. for 30 minutes. This can be done by measuring the amount of gas component generated.
- the cured product used for the measurement of the outgas generation amount by the thermal desorption GC-MS is a photocurable sealant, for example, UV light having a wavelength of 395 nm is applied to the sealant with an LED lamp at 2000 mJ / cm 2. If it is a thermosetting sealant, it can be obtained by, for example, heating at 80 ° C. for 1 hour.
- the viscosity at 25 ° C., the surface tension at 25 ° C., the curing shrinkage rate, and the outgas generation amount of the cured product measured by the thermal desorption GC-MS method are described below, a polymerizable compound, a polymerization initiator, And about other components, such as a sensitizer, it can be set as the range mentioned above by selection of these kinds, and adjustment of a content rate.
- the curing shrinkage rate and the outgas generation amount of the cured product measured by the thermal desorption GC-MS method should be within the above-described ranges by selecting the type of polymerizable compound and adjusting the content ratio described below. Becomes easy.
- the sealing agent for organic EL display elements of the present invention contains a polymerizable compound.
- a polymerizable compound a cationic polymerizable compound or a radical polymerizable compound can be used.
- the said polymeric compound contains a cationically polymerizable compound from a viewpoint of making a cure shrinkage rate lower.
- the cationic polymerizable compound examples include oxetane compounds, epoxy compounds, vinyl ether compounds, and the like.
- the polymerizable compound preferably includes at least one of an oxetane compound and an epoxy compound, more preferably includes an oxetane compound, and further preferably includes a polyfunctional oxetane compound.
- oxetane compound examples include 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane, 3-ethyl-3-((2-ethylhexyloxy) methyl) oxetane, 3 -Ethyl-3-((3- (triethoxysilyl) propoxy) methyl) oxetane, phenol novolac oxetane, 1,4-bis (((3-ethyl-3-oxetanyl) methoxy) methyl) benzene and the like.
- 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane is preferable.
- These oxetane compounds may be used alone or in combination of two or more.
- Examples of the epoxy compound include 1,7-octadiene diepoxide, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, and dipropylene glycol.
- Examples thereof include diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, glycerin diglycidyl ether, trimethylolpropane triglycidyl ether, phenyl glycidyl ether, and phenylene diglycidyl ether.
- These epoxy compounds may be used independently and 2 or more types may be used in combination.
- vinyl ether compound examples include benzyl vinyl ether, cyclohexane dimethanol monovinyl ether, dicyclopentadiene vinyl ether, 1,4-butanediol divinyl ether, cyclohexane dimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, dipropylene glycol. Examples thereof include divinyl ether and tripropylene glycol divinyl ether. These vinyl ether compounds may be used alone or in combination of two or more.
- a (meth) acrylic compound is preferable.
- (meth) acryl means acryl or methacryl
- (meth) acryl compound means a compound having a (meth) acryloyl group
- (meth) acryloyl means a compound having a (meth) acryloyl group
- (meth) acryloyl means a compound having a (meth) acryloyl group
- (meth) acryloyl "Means acryloyl or methacryloyl.
- Examples of the (meth) acrylic compound include isobornyl (meth) acrylate, glycidyl (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, and dicyclopentenyl.
- isobornyl (meth) acrylate, dicyclopentenyl (meth) acrylate, and dicyclopentanyl (meth) acrylate are preferable.
- These (meth) acrylic compounds may be used alone or in combination of two or more.
- the “(meth) acrylate” means acrylate or methacrylate.
- the sealing agent for organic EL display elements of the present invention contains a polymerization initiator.
- a polymerization initiator a cationic photopolymerization initiator or a radical photopolymerization initiator is suitably used depending on the type of polymerizable compound used.
- the photocationic polymerization initiator is not particularly limited as long as it generates a protonic acid or a Lewis acid by light irradiation, and may be an ionic photoacid generating type or a nonionic photoacid generating type. May be.
- anion portion of the ionic photoacid-generating photocationic polymerization initiator examples include BF 4 ⁇ , PF 6 ⁇ , SbF 6 ⁇ , (BX 4 ) ⁇ (where X is at least two or more fluorine atoms) Or a phenyl group substituted with a trifluoromethyl group).
- anion moiety examples include PF m (C n F 2n + 1 ) 6-m ⁇ (wherein, m is an integer of 0 or more and 5 or less, and n is an integer of 1 or more and 6 or less). Can be mentioned.
- Examples of the ionic photoacid-generating photocationic polymerization initiator include aromatic sulfonium salts, aromatic iodonium salts, aromatic diazonium salts, aromatic ammonium salts having the above anion moiety, and (2,4-cyclohexane). And pentadien-1-yl) ((1-methylethyl) benzene) -Fe salt.
- aromatic sulfonium salt examples include bis (4- (diphenylsulfonio) phenyl) sulfide bishexafluorophosphate, bis (4- (diphenylsulfonio) phenyl) sulfide bishexafluoroantimonate, and bis (4- ( Diphenylsulfonio) phenyl) sulfide bistetrafluoroborate, bis (4- (diphenylsulfonio) phenyl) sulfide tetrakis (pentafluorophenyl) borate, diphenyl-4- (phenylthio) phenylsulfonium hexafluorophosphate, diphenyl-4- ( Phenylthio) phenylsulfonium hexafluoroantimonate, diphenyl-4- (phenylthio) phenylsulfonium tetraflu
- aromatic iodonium salt examples include diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, diphenyliodonium tetrakis (pentafluorophenyl) borate, bis (dodecylphenyl) iodonium hexafluorophosphate, bis (Dodecylphenyl) iodonium hexafluoroantimonate, bis (dodecylphenyl) iodonium tetrafluoroborate, bis (dodecylphenyl) iodonium tetrakis (pentafluorophenyl) borate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexa Fluorophosphate, 4-methylphenyl-4- (1-methylethy
- aromatic diazonium salt examples include phenyldiazonium hexafluorophosphate, phenyldiazonium hexafluoroantimonate, phenyldiazonium tetrafluoroborate, and phenyldiazonium tetrakis (pentafluorophenyl) borate.
- aromatic ammonium salt examples include 1-benzyl-2-cyanopyridinium hexafluorophosphate, 1-benzyl-2-cyanopyridinium hexafluoroantimonate, 1-benzyl-2-cyanopyridinium tetrafluoroborate, 1-benzyl -2-Cyanopyridinium tetrakis (pentafluorophenyl) borate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluorophosphate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluoroantimonate, 1- (naphthylmethyl)
- Examples include -2-cyanopyridinium tetrafluoroborate and 1- (naphthylmethyl) -2-cyanopyridinium tetrakis (pentafluorophenyl) borate.
- Examples of the (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene) -Fe salt include (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene.
- nonionic photoacid-generating photocationic polymerization initiator examples include nitrobenzyl ester, sulfonic acid derivative, phosphoric acid ester, phenol sulfonic acid ester, diazonaphthoquinone, N-hydroxyimide sulfonate, and the like.
- Examples of commercially available photocationic polymerization initiators include, for example, a photocationic polymerization initiator manufactured by Midori Chemical Co., a photocationic polymerization initiator manufactured by Union Carbide, a photocationic polymerization initiator manufactured by ADEKA, Examples thereof include a photocationic polymerization initiator manufactured by 3M, a photocationic polymerization initiator manufactured by BASF, a photocationic polymerization initiator manufactured by Rhodia, and a photocationic polymerization initiator manufactured by San Apro. Examples of the photocationic polymerization initiator manufactured by Midori Chemical Co., Ltd. include DTS-200.
- Examples of the cationic photopolymerization initiator manufactured by Union Carbide include UVI6990, UVI6974, and the like.
- Examples of the photocation polymerization initiator manufactured by ADEKA include SP-150 and SP-170.
- Examples of the cationic photopolymerization initiator manufactured by 3M include FC-508, FC-512, and the like.
- Examples of the cationic photopolymerization initiator manufactured by BASF include IRGACURE261, IRGACURE290, and the like.
- Examples of the photocationic polymerization initiator manufactured by Rhodia include PI 2074.
- Examples of the cationic photopolymerization initiator manufactured by Sun Apro include CPI-100P, CPI-200K, CPI-210S, and the like.
- photo radical polymerization initiator examples include benzophenone compounds, acetophenone compounds, acylphosphine oxide compounds, titanocene compounds, oxime ester compounds, benzoin ether compounds, benzyl, thioxanthone compounds, and the like.
- the radical photopolymerization initiator by BASF As what is marketed among the said radical photopolymerization initiators, the radical photopolymerization initiator by BASF, the radical photopolymerization initiator by Tokyo Chemical Industry, etc. are mentioned, for example.
- the radical photopolymerization initiator manufactured by BASF include IRGACURE 184, IRGACURE 369, IRGACURE 379, IRGACURE 651, IRGACURE 819, IRGACURE 907, IRGACURE 2959, IRGACURE OXE01, and Lucyrin TPO.
- the photo radical polymerization initiator manufactured by Tokyo Chemical Industry Co., Ltd. include benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether.
- the anion moiety is BF 4 ⁇ , PF 6 ⁇ , SbF 6 ⁇ , or (BX 4 ) ⁇ (where X is substituted with at least two fluorine or trifluoromethyl groups
- a sulfonium salt, a phosphonium salt, an ammonium salt, and the like are preferable.
- sulfonium salt examples include triphenylsulfonium tetrafluoroborate and triphenylsulfonium hexafluoroantimonate.
- Examples of the phosphonium salt include ethyltriphenylphosphonium hexafluoroantimonate and tetrabutylphosphonium hexafluoroantimonate.
- ammonium salt examples include dimethylphenyl (4-methoxybenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methoxybenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methoxybenzyl) ammonium tetrakis (pentafluorophenyl).
- thermal cationic polymerization initiators examples include thermal cationic polymerization initiators manufactured by Sanshin Chemical Industry, thermal cationic polymerization initiators manufactured by King Industries, and the like.
- thermal cationic polymerization initiator manufactured by Sanshin Chemical Industry Co., Ltd. examples include Sun-Aid SI-60, Sun-Aid SI-80, Sun-Aid SI-B3, Sun-Aid SI-B3A, and Sun-Aid SI-B4.
- thermal cationic polymerization initiator manufactured by King Industries examples include CXC1612 and CXC1821.
- thermal radical polymerization initiator what consists of an azo compound, an organic peroxide, etc. is mentioned, for example.
- the azo compound include 2,2′-azobis (2,4-dimethylvaleronitrile), azobisisobutyronitrile, and the like.
- the organic peroxide include benzoyl peroxide, ketone peroxide, peroxyketal, hydroperoxide, dialkyl peroxide, peroxyester, diacyl peroxide, and peroxydicarbonate.
- thermal radical polymerization initiators examples include VPE-0201, VPE-0401, VPE-0601, VPS-0501, VPS-1001, V-501 (all of which are Fuji Film Wako Pure Chemical Industries, Ltd.). Manufactured) and the like.
- the content of the polymerization initiator is preferably 0.01 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the polymerizable compound.
- the content of the polymerization initiator is 0.01 parts by weight or more, the obtained sealing agent for organic EL display elements is more excellent in curability.
- the content of the polymerization initiator is 10 parts by weight or less, the curing reaction of the obtained sealing agent for organic EL display elements does not become too fast, and the workability is improved, and the cured product is more uniform. It can be.
- the minimum with more preferable content of the said polymerization initiator is 0.05 weight part, and a more preferable upper limit is 5 weight part.
- the sealing agent for organic EL display elements of the present invention may contain a sensitizer.
- the sensitizer has a role of further improving the polymerization initiation efficiency of the polymerization initiator and further promoting the curing reaction of the sealing agent for organic EL display elements of the present invention.
- sensitizer examples include thioxanthone compounds, 2,2-dimethoxy-1,2-diphenylethane-1-one, benzophenone, 2,4-dichlorobenzophenone, methyl o-benzoylbenzoate, 4,4 Examples include '-bis (dimethylamino) benzophenone and 4-benzoyl-4'-methyldiphenyl sulfide.
- thioxanthone compound include 2,4-diethylthioxanthone.
- the content of the sensitizer is preferably 0.01 parts by weight and preferably 3 parts by weight with respect to 100 parts by weight of the polymerizable compound.
- the content of the sensitizer is 0.01 parts by weight or more, the sensitizing effect is more exhibited.
- the content of the sensitizer is 3 parts by weight or less, light can be transmitted to a deep part without excessive absorption.
- the minimum with more preferable content of the said sensitizer is 0.1 weight part, and a more preferable upper limit is 1 weight part.
- the sealing agent for organic EL display elements of this invention may contain a thermosetting agent in the range which does not inhibit the objective of this invention.
- the thermosetting agent include hydrazide compounds, imidazole derivatives, acid anhydrides, dicyandiamides, guanidine derivatives, modified aliphatic polyamines, addition products of various amines and epoxy resins, and the like.
- the hydrazide compound include 1,3-bis (hydrazinocarbonoethyl) -5-isopropylhydantoin, sebacic acid dihydrazide, isophthalic acid dihydrazide, adipic acid dihydrazide, malonic acid dihydrazide, and the like.
- imidazole derivatives examples include 1-cyanoethyl-2-phenylimidazole, N- (2- (2-methyl-1-imidazolyl) ethyl) urea, 2,4-diamino-6- (2′-methylimidazolyl- (1 ′))-ethyl-s-triazine, N, N′-bis (2-methyl-1-imidazolylethyl) urea, N, N ′-(2-methyl-1-imidazolylethyl) -adipamide, 2- Examples include phenyl-4-methyl-5-hydroxymethylimidazole and 2-phenyl-4,5-dihydroxymethylimidazole.
- acid anhydride examples include tetrahydrophthalic anhydride, ethylene glycol bis (anhydrotrimellitate), and the like. These thermosetting agents may be used independently and 2 or more types may be used in combination.
- thermosetting agent As what is marketed among the said thermosetting agents, the thermosetting agent by an Otsuka Chemical company, the thermosetting agent by Ajinomoto Fine Techno Co., etc. are mentioned, for example.
- thermosetting agent manufactured by Otsuka Chemical Co., Ltd. include SDH and ADH.
- thermosetting agent manufactured by Ajinomoto Fine Techno Co. include Amicure VDH, Amicure VDH-J, Amicure UDH, and the like.
- the content of the thermosetting agent is preferably 0.5 parts by weight and preferably 30 parts by weight with respect to 100 parts by weight of the polymerizable compound. When the content of the thermosetting agent is within this range, the obtained sealing agent for organic EL display elements is more excellent in thermosetting properties while maintaining excellent storage stability.
- the minimum with more preferable content of the said thermosetting agent is 1 weight part, and a more preferable upper limit is 15 weight part.
- the sealing agent for organic EL display elements of the present invention may contain a silane coupling agent.
- the said silane coupling agent has a role which improves the adhesiveness of the sealing agent for organic EL display elements of this invention, a board
- silane coupling agent examples include 3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-isocyanatopropyltrimethoxysilane, and the like. These silane coupling agents may be used alone or in combination of two or more.
- the content of the silane coupling agent is preferably 0.1 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the polymerizable compound. When the content of the silane coupling agent is within this range, the effect of improving the adhesiveness is suppressed while suppressing the excess silane coupling agent from bleeding out.
- the minimum with more preferable content of the said silane coupling agent is 0.5 weight part, and a more preferable upper limit is 5 weight part.
- the sealing agent for organic EL display elements of the present invention may further contain a surface modifier as long as the object of the present invention is not impaired.
- a surface modifier By containing the said surface modifier, the flatness of the coating film of the sealing agent for organic EL display elements of this invention can be improved further.
- the surface modifier include surfactants and leveling agents.
- Examples of the surface modifier include silicone-based and fluorine-based ones.
- Examples of commercially available surface modifiers include surface modifiers manufactured by Big Chemie Japan, and surface modifiers manufactured by AGC Seimi Chemical.
- Examples of the surface modifier made by Big Chemie Japan include BYK-340, BYK-345, and the like.
- Examples of the surface modifier made by AGC Seimi Chemical include Surflon S-611.
- the encapsulant for organic EL display elements of the present invention may contain a solvent for the purpose of adjusting the viscosity, but problems such as deterioration of the organic light emitting material layer and generation of outgas due to the remaining solvent. Therefore, it is preferable that the solvent is not contained or the solvent content is 0.05% by weight or less.
- the sealing agent for organic EL display elements of this invention contains well-known various additives, such as a reinforcing agent, a softening agent, a plasticizer, a viscosity modifier, a ultraviolet absorber, antioxidant, as needed. May be.
- Examples of the method for producing the sealing agent for organic EL display elements of the present invention include a polymerizable compound using a mixer such as a homodisper, a homomixer, a universal mixer, a planetary mixer, a kneader, and a three roll. And a method of mixing a polymerization initiator and an additive such as a sensitizer and a surface modifier.
- a mixer such as a homodisper, a homomixer, a universal mixer, a planetary mixer, a kneader, and a three roll.
- a method of mixing a polymerization initiator and an additive such as a sensitizer and a surface modifier.
- the encapsulant for organic EL display elements of the present invention is also referred to as a curing rate after 30 minutes after irradiation with ultraviolet rays having a wavelength of 395 nm at 2000 mJ / cm 2 (hereinafter referred to as “curing rate after 30 minutes after light irradiation”). ) Is preferably 80%.
- the curing rate after 30 minutes from the light irradiation is 80% or more, the encapsulant for organic EL display elements of the present invention can reduce the sol component and display defects are further reduced.
- a more preferable lower limit of the curing rate 30 minutes after the light irradiation is 90%.
- the curing rate 30 minutes after the light irradiation is most preferably 100%.
- y is a peak area value derived from this polymerizable functional group in the hardened
- z is a peak area value derived from the polymerizable functional group in the cured product of the sealant after being irradiated with light and heated at 80 ° C. for 1 hour.
- the peak derived from the polymerizable functional group is, for example, the peak derived from the epoxy group (911 cm ⁇ 1 ) when the polymerizable compound is an epoxy compound, and the oxetanyl when the polymerizable compound is an oxetane compound. It is a peak derived from a group (978 cm ⁇ 1 ).
- cured material of the sealing agent for organic EL display elements of this invention is 80%.
- the total light transmittance is 80% or more, the obtained organic EL display element has superior optical characteristics.
- a more preferable lower limit of the total light transmittance is 85%.
- the total light transmittance can be measured using a spectrometer such as AUTOMATIC HAZE METER MODEL TC-III DPK (manufactured by Tokyo Denshoku).
- cured material used for the measurement of the said total light transmittance is a photocurable sealing agent, for example, it will obtain by irradiating 2000 mJ / cm ⁇ 2 > of ultraviolet rays with a wavelength of 395 nm with a LED lamp to sealing agent. If it is a thermosetting sealant, it can be obtained by heating at 80 ° C. for 1 hour, for example.
- the transmittance at 400 nm after irradiating the cured product with ultraviolet rays for 100 hours is preferably 85% or more at an optical path length of 20 ⁇ m.
- the transmittance after irradiating the ultraviolet rays for 100 hours is 85% or more, the transparency is high, the loss of light emission is small, and the color reproducibility is excellent.
- a more preferable lower limit of the transmittance after irradiation with the ultraviolet rays for 100 hours is 90%, and a more preferable lower limit is 95%.
- the light source for irradiating the ultraviolet rays a conventionally known light source such as a xenon lamp or a carbon arc lamp can be used.
- permeability after irradiating the said ultraviolet-ray for 100 hours is a photocurable sealing agent, for example, ultraviolet rays with a wavelength of 395 nm will be 2000 mJ / cm with a LED lamp to a sealing agent. If it is a thermosetting sealant, it can be obtained, for example, by heating at 80 ° C. for 1 hour.
- the sealant for an organic EL display device of the present invention has a moisture permeability of 100 g / 100 ⁇ m when the cured product is exposed to an environment of 85 ° C. and 85% RH for 24 hours in accordance with JIS Z 0208.
- m is preferably 2 or less.
- the moisture permeability is 100 g / m 2 or less, the effect of preventing moisture from reaching the organic light emitting material layer and the generation of dark spots is improved, and the resulting organic EL display element is more reliable. It will be a thing.
- cured material used for the said moisture permeability measurement is a photocurable sealing agent, it can obtain by irradiating 2000 mJ / cm ⁇ 2 > of ultraviolet rays with a wavelength of 395 nm with a LED lamp to a sealing agent, for example. If it is a thermosetting sealing agent, it can obtain by heating at 80 degreeC for 1 hour, for example.
- the moisture content of the cured product is preferably less than 0.5% when the cured product is exposed to an environment of 85 ° C. and 85% RH for 24 hours.
- the moisture content of the cured product is less than 0.5%, the effect of preventing the deterioration of the organic light emitting material layer due to moisture in the cured product is excellent, and the obtained organic EL display element is excellent in reliability. It becomes.
- a more preferable upper limit of the moisture content of the cured product is 0.3%.
- Examples of the method for measuring the moisture content include a method of obtaining by a Karl Fischer method in accordance with JIS K 7251, and a method of obtaining a weight increment after water absorption in accordance with JIS K 7209-2.
- cured material used for the said moisture content measurement is a photocurable sealing agent, it can obtain by irradiating 2000 mJ / cm ⁇ 2 > of ultraviolet rays with a wavelength of 395 nm with a LED lamp to a sealing agent, for example. If it is a thermosetting sealing agent, it can obtain by heating at 80 degreeC for 1 hour, for example.
- the sealing agent for organic EL display elements of the present invention 1 is suitably used for coating by an ink jet method
- the sealing agent for organic EL display elements of the present invention 2 is used for coating by an ink jet method.
- a method for producing an organic EL display element using the sealing agent for organic EL display elements of the present invention for example, a step of applying the sealing agent for organic EL display elements of the present invention to a substrate by an inkjet method, And a method of curing the applied sealing agent for organic EL display elements by light irradiation and / or heating.
- the organic EL display element sealant of the present invention may be applied to the entire surface of the substrate, or on a part of the substrate. It may be applied.
- the shape of the sealing portion of the sealing agent for organic EL display elements of the present invention formed by coating is not particularly limited as long as it is a shape that can protect the laminate having the organic light emitting material layer from the outside air. A shape that completely covers the body may be formed, a closed pattern may be formed in the peripheral portion of the laminate, or a pattern having a shape in which a partial opening is provided in the peripheral portion of the laminate. It may be formed.
- the organic EL display sealant element of the present invention When curing the organic EL display element sealing agent of the present invention by light irradiation, the organic EL display sealant element of the present invention, 300 nm or more 400nm or less wavelength and 300 mJ / cm 2 or more 3000 mJ / cm 2 or less of It can be suitably cured by irradiating with an accumulated amount of light.
- Examples of the light source used for the light irradiation include a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, an excimer laser, a chemical lamp, a black light lamp, a microwave excitation mercury lamp, a metal halide lamp, a sodium lamp, a halogen lamp, and a xenon.
- a lamp, an LED lamp, a fluorescent lamp, sunlight, an electron beam irradiation apparatus, etc. are mentioned.
- These light sources may be used independently and 2 or more types may be used together. These light sources are appropriately selected according to the absorption wavelength of the photo radical polymerization initiator or the photo cationic polymerization initiator.
- Examples of the light irradiation means to the organic EL display element sealant of the present invention include simultaneous irradiation of various light sources, sequential irradiation with a time difference, combined irradiation of simultaneous irradiation and sequential irradiation, and the like. Any irradiation means may be used.
- the cured product obtained by the step of curing the organic EL display element sealing agent by light irradiation and / or heating may be further coated with an inorganic material film.
- the inorganic material forming the inorganic material layer can be a conventionally known, for example, silicon nitride (SiN x), silicon oxide (SiO x), and the like.
- the inorganic material film may be a single layer or may be a laminate of a plurality of types of layers. Moreover, you may coat
- the method for producing the organic EL display element comprises a step of bonding a base material (hereinafter also referred to as “one base material”) coated with the organic EL display element sealing agent of the present invention and the other base material.
- the substrate on which the sealing agent for organic EL display elements of the present invention is applied (hereinafter also referred to as “one substrate”) may be a substrate on which a laminate having an organic light emitting material layer is formed. A base material on which the laminate is not formed may be used.
- the present invention is applied to the one substrate so that the laminate can be protected from the outside air when the other substrate is bonded. What is necessary is just to apply
- the sealing agent portion having a closed pattern may be formed in a shape that fits in the shape.
- the step of curing the organic EL display element sealant by light irradiation and / or heating may be performed before the step of bonding the one base material and the other base material, You may perform after the process of bonding a base material and said other base material.
- the organic EL display of the present invention preferably has a pot life of 1 minute or longer after irradiation with light and / or heating until the curing reaction proceeds and adhesion becomes impossible. When the pot life is 1 minute or longer, higher adhesion strength can be obtained without excessive curing before the one base material and the other base material are bonded together.
- a method of bonding the one base material and the other base material is not particularly limited, but it is preferable to bond them in a reduced-pressure atmosphere.
- the preferable lower limit of the degree of vacuum in the reduced-pressure atmosphere is 0.01 kPa, and the preferable upper limit is 10 kPa.
- the degree of vacuum in the reduced-pressure atmosphere is within this range, the one base material and the other base material are not spent for a long time to achieve a vacuum state due to the airtightness of the vacuum device and the ability of the vacuum pump. Bubbles in the sealing agent for organic EL display elements of the present invention when the material is bonded can be more efficiently removed.
- the sealing agent for organic EL display elements of this invention can be used suitably for sealing of a top emission type organic EL display element.
- the top emission type organic EL display element using the sealing agent for organic EL display elements of the present invention is also one aspect of the present invention.
- an organic EL display element having excellent display performance can be obtained even when the sealing agent for organic EL display elements of the present invention is used for sealing a bottom emission type organic EL display element.
- the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in inkjet applicability
- the top emission type organic EL display element formed using this sealing agent for organic EL display elements can be provided.
- Examples 1 to 4 Comparative Examples 1 to 3
- each material was uniformly stirred and mixed at a stirring speed of 3000 rpm using a homodisper type stirring mixer (“Primix Corporation,“ Homodisper L type ”).
- a homodisper type stirring mixer (“Primix Corporation,“ Homodisper L type ”).
- To 4 and Comparative Examples 1 to 3 were prepared.
- the cured product was obtained by irradiating the obtained encapsulant for organic EL display elements with 2000 mJ / cm 2 of UV light having a wavelength of 395 nm using an LED lamp.
- Thermal desorption device Turbo Matrix 650 (manufactured by PerkinElmer) Thermal desorption conditions: 80 ° C., 30 minutes Split: Inlet 15 mL / min, outlet 15 mL / min, injection amount 5.2% GC-MS device: JMS Q1000 (manufactured by JEOL Ltd.) Separation column: EQUITY-1 (Nonpolar) 0.32mm ⁇ 60m ⁇ 0.25 ⁇ m GC temperature rising rate: 40 ° C. for 4 minutes ⁇ 10 ° C./minute ⁇ 300° C.
- each of the encapsulants for organic EL display elements obtained in Examples and Comparative Examples is a 10 picoliter liquid using an inkjet discharge device (“NanoPrinter500” manufactured by Microjet). With a drop amount, 1000 drops were applied at a speed of 5 m / sec on a non-alkali glass (ASA 100, manufactured by Asahi Glass Co., Ltd.) washed with alkali at a pitch of 500 ⁇ m. The diameter of the droplet on the alkali-free glass 10 minutes after the coating was measured.
- ASA 100 non-alkali glass
- a glass substrate (length 25 mm, width 25 mm, thickness 0.7 mm) having an ITO electrode formed in a thickness of 1000 mm A substrate was used.
- the substrate was ultrasonically washed with acetone, an aqueous alkali solution, ion-exchanged water, and isopropyl alcohol for 15 minutes, respectively, then washed with boiled isopropyl alcohol for 10 minutes, and a UV-ozone cleaner (manufactured by Nippon Laser Electronics Co., Ltd.). The last treatment was performed with “NL-UV253”).
- this substrate is fixed to a substrate holder of a vacuum deposition apparatus, and 200 mg of N, N'-di (1-naphthyl) -N, N'-diphenylbenzidine ( ⁇ -NPD) is added to the unglazed crucible.
- 200 mg of tris (8-quinolinolato) aluminum (Alq 3 ) was put in the crucible, and the pressure in the vacuum chamber was reduced to 1 ⁇ 10 ⁇ 4 Pa. Thereafter, the crucible containing ⁇ -NPD was heated, and ⁇ -NPD was deposited on the substrate at a deposition rate of 15 s / s to form a 600 ⁇ ⁇ hole transport layer.
- the crucible containing Alq 3 was heated to form an organic light emitting material layer having a thickness of 600 ⁇ at a deposition rate of 15 ⁇ / s. Thereafter, the substrate on which the hole transport layer and the organic light emitting material layer are formed is transferred to another vacuum vapor deposition apparatus, and 200 mg of lithium fluoride is added to a tungsten resistance heating boat in the vacuum vapor deposition apparatus, and an aluminum wire is added to another tungsten boat. 1.0 g was added.
- the inside of the vapor deposition unit of the vacuum vapor deposition apparatus is depressurized to 2 ⁇ 10 ⁇ 4 Pa to form a lithium fluoride film with a thickness of 5 mm at a deposition rate of 0.2 kg / s, and then aluminum with a film thickness of 1000 mm at a rate of 20 kg / s. did.
- the inside of the vapor deposition unit was returned to normal pressure with nitrogen, and the substrate on which the laminate having the organic light emitting material layer of 10 mm ⁇ 10 mm was arranged was taken out.
- the dark spot diameter enlargement ratio is less than 1.1 times, “ ⁇ ”, when it is 1.1 times or more and less than 1.2 times,“ ⁇ ”, when it is 1.2 times or more and less than 1.5 times
- the light emission state of the organic EL display element was evaluated with “ ⁇ ” as the case where it was present, 1.5 times or more, or “x” as the case where the non-light emitting portion was significantly enlarged.
- the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in inkjet applicability
- the top emission type organic EL display element formed using this sealing agent for organic EL display elements can be provided.
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Abstract
Description
本発明は、インクジェット塗布性に優れ、かつ、トップエミッション型であっても表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤に関する。また、本発明は、該有機EL表示素子用封止剤を用いてなるトップエミッション型有機EL表示素子に関する。 The present invention relates to an encapsulant for an organic EL display element that can provide an organic EL display element that is excellent in inkjet coating properties and that is excellent in display performance even if it is a top emission type. Moreover, this invention relates to the top emission type organic EL display element which uses this sealing agent for organic EL display elements.
有機エレクトロルミネッセンス(以下、「有機EL」ともいう)表示素子は、互いに対向する一対の電極間に有機発光材料層が挟持された積層体構造を有し、この有機発光材料層に一方の電極から電子が注入されるとともに他方の電極から正孔が注入されることにより有機発光材料層内で電子と正孔とが結合して発光する。このように有機EL表示素子は自己発光を行うことから、バックライトを必要とする液晶表示素子等と比較して視認性がよく、薄型化が可能であり、しかも直流低電圧駆動が可能であるという利点を有している。 An organic electroluminescence (hereinafter, also referred to as “organic EL”) display element has a laminated structure in which an organic light emitting material layer is sandwiched between a pair of electrodes facing each other, and the organic light emitting material layer is formed from one electrode on the organic light emitting material layer. When electrons are injected and holes are injected from the other electrode, the electrons and holes are combined in the organic light emitting material layer to emit light. Thus, since the organic EL display element performs self-emission, it has better visibility than a liquid crystal display element that requires a backlight, can be reduced in thickness, and can be driven by a DC low voltage. Has the advantage.
有機EL表示素子を構成する有機発光材料層や電極は、水分や酸素等により特性が劣化しやすいという問題がある。従って、実用的な有機EL表示素子を得るためには、有機発光材料層や電極を大気と遮断して長寿命化を図る必要がある。有機発光材料層や電極を大気と遮断する方法としては、封止剤を用いて有機EL表示素子を封止することが行われている(例えば、特許文献1)。有機EL表示素子を封止剤で封止する場合、通常、水分や酸素等の透過を充分に抑えるため、有機発光材料層を有する積層体上にパッシベーション膜と呼ばれる無機膜を設け、該無機膜上を封止剤で封止する方法が用いられている。
近年、有機発光材料層から発せられた光を、発光素子を形成した基板面側から取り出すボトムエミッション型の有機EL表示素子に代わって、有機発光層の上面側から光を取り出すトップエミッション型の有機EL表示素子が注目されている。この方式は、開口率が高く、低電圧駆動となることから、長寿命化に有利であるという利点がある。このようなトップエミッション型の有機EL表示素子では、発光層の上面側が透明であることが必要であることから、発光素子の上面側に透明な封止層を介してガラス等の透明防湿性基材を積層することにより封止している(例えば、特許文献2)。
封止層を形成する方法として、インクジェット法を用いて基材上に封止剤を塗布した後、該封止剤を硬化させる方法がある。このようなインクジェット法による塗布方法を用いれば、高速かつ均一に封止層を形成することができる。しかしながら、トップエミッション型の有機EL表示素子においてインクジェット法による塗布に適した封止剤を用いた場合、得られる有機EL表示素子にダークスポット等の表示不良が生じることがあるという問題があった。特に、ボトムエミッション型では表示不良を発生させなかった封止剤であっても、トップエミッション型の有機EL表示素子に用いた場合に表示不良を発生させることがあった。
本発明は、インクジェット塗布性に優れ、かつ、トップエミッション型であっても表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤を提供することを目的とする。また、本発明は、該有機EL表示素子用封止剤を用いてなるトップエミッション型有機EL表示素子を提供することを目的とする。
The organic light-emitting material layer and electrodes constituting the organic EL display element have a problem that the characteristics are easily deteriorated by moisture, oxygen, and the like. Therefore, in order to obtain a practical organic EL display element, it is necessary to extend the life by blocking the organic light emitting material layer and the electrode from the atmosphere. As a method for blocking the organic light emitting material layer and the electrode from the atmosphere, an organic EL display element is sealed with a sealant (for example, Patent Document 1). When sealing an organic EL display element with a sealant, an inorganic film called a passivation film is usually provided on a laminate having an organic light emitting material layer in order to sufficiently suppress the transmission of moisture, oxygen, and the like. A method of sealing the top with a sealant is used.
In recent years, instead of a bottom emission type organic EL display element that extracts light emitted from an organic light emitting material layer from the substrate surface side on which the light emitting element is formed, a top emission type organic substance that extracts light from the upper surface side of the organic light emitting layer is used. EL display elements have attracted attention. This method has an advantage that it has a high aperture ratio and is driven at a low voltage, which is advantageous for extending the life. In such a top emission type organic EL display element, since the upper surface side of the light emitting layer needs to be transparent, a transparent moisture-proof group such as glass is provided on the upper surface side of the light emitting element via a transparent sealing layer. It seals by laminating | stacking a material (for example, patent document 2).
As a method of forming the sealing layer, there is a method in which a sealing agent is applied on a substrate using an inkjet method and then the sealing agent is cured. If such a coating method by the ink jet method is used, the sealing layer can be formed at high speed and uniformly. However, when a sealing agent suitable for application by the ink jet method is used in the top emission type organic EL display element, there is a problem that display defects such as dark spots may occur in the obtained organic EL display element. In particular, even a sealant that did not cause display failure in the bottom emission type may cause display failure when used in a top emission type organic EL display element.
An object of this invention is to provide the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in inkjet applicability, and is excellent in display performance even if it is a top emission type. Another object of the present invention is to provide a top emission type organic EL display element using the sealing agent for organic EL display elements.
本発明1は、重合性化合物と重合開始剤とを含有し、硬化収縮率が11%未満であり、かつ、熱脱着GC-MS法により80℃、30分の熱脱着条件にて測定される硬化物のアウトガス発生量が3000ppm未満である有機EL表示素子用封止剤である。
また、本発明2は、インクジェット法による塗布に用いられる有機EL表示素子用封止剤であって、重合性化合物と重合開始剤とを含有し、硬化収縮率が11%未満であり、かつ、熱脱着GC-MS法により80℃、30分の熱脱着条件にて測定される硬化物のアウトガス発生量が3000ppm未満である有機EL表示素子用封止剤である。
以下に本発明を詳述する。なお、本発明1の有機EL表示素子用封止剤と本発明2の有機EL表示素子用封止剤とに共通する事項については、「本発明の有機EL表示素子用封止剤」として記載する。
Invention 1 contains a polymerizable compound and a polymerization initiator, has a cure shrinkage of less than 11%, and is measured by a thermal desorption GC-MS method at 80 ° C. for 30 minutes. It is the sealing agent for organic EL display elements whose outgas generation amount of hardened | cured material is less than 3000 ppm.
In addition, the present invention 2 is an organic EL display element sealing agent used for coating by an ink jet method, contains a polymerizable compound and a polymerization initiator, has a curing shrinkage of less than 11%, and This is a sealing agent for organic EL display elements in which the amount of outgas generation of a cured product measured by a thermal desorption GC-MS method at 80 ° C. for 30 minutes is less than 3000 ppm.
The present invention is described in detail below. In addition, about the matter common to the sealing agent for organic EL display elements of this invention 1 and the sealing agent for organic EL display elements of this invention 2, it describes as "the sealing agent for organic EL display elements of this invention". To do.
トップエミッション型の有機EL表示素子では、透光性の観点から陰極が薄膜化されており、薄膜化された陰極は、該陰極上に形成される封止層に用いられる封止剤による影響を受けやすくなる。本発明者らは、トップエミッション型の有機EL表示素子においては、このような封止剤による陰極への影響により、ボトムエミッション型では表示不良を発生させなかった封止剤であっても、表示不良を発生させる原因となっていると考えた。
そこで本発明者らは、インクジェット塗布性に優れる有機EL表示素子用封止剤について、硬化収縮率、及び、従来よりも厳しい条件で測定される硬化物のアウトガス発生量をそれぞれ特定値未満とすることを検討した。その結果、インクジェット塗布性に優れ、かつ、トップエミッション型であっても表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤を得ることができることを見出し、本発明を完成させるに至った。
In the top emission type organic EL display element, the cathode is thinned from the viewpoint of translucency, and the thinned cathode is influenced by the sealing agent used for the sealing layer formed on the cathode. It becomes easy to receive. In the case of top emission type organic EL display elements, even if the sealing agent did not cause display defects in the bottom emission type due to the influence of the sealing agent on the cathode, the display I thought it was the cause of the failure.
Accordingly, the present inventors set the curing shrinkage rate and the outgas generation amount of the cured product measured under stricter conditions than those of the sealing agent for organic EL display elements excellent in inkjet coating property to less than a specific value, respectively. I examined that. As a result, it has been found that an organic EL display element sealing agent that can provide an organic EL display element that is excellent in ink jet coating property and that is excellent in display performance even in the top emission type can be obtained. It came to complete.
本発明の有機EL表示素子用封止剤は、インクジェット法として、非加熱式インクジェット法による塗布に用いることもできるし、加熱式インクジェット法による塗布に用いることもできる。
なお、本明細書において、上記「非加熱式インクジェット法」は、28℃未満の塗布ヘッド温度でインクジェット塗布する方法であり、上記「加熱式インクジェット法」は、28℃以上の塗布ヘッド温度でインクジェット塗布する方法である。
The sealing agent for organic EL display elements of the present invention can be used as an ink jet method for coating by a non-heated ink jet method, or can be used for coating by a heat ink jet method.
In the present specification, the “non-heated ink jet method” is a method of ink jet coating at a coating head temperature of less than 28 ° C., and the “heated ink jet method” is an ink jet at a coating head temperature of 28 ° C. or higher. It is a method of applying.
上記加熱式インクジェット法には、加熱機構を搭載したインクジェット用塗布ヘッドが用いられる。インクジェット塗布ヘッドが加熱機構を搭載していることにより、有機EL表示素子用封止剤を吐出する際に粘度と表面張力を低下させることができる。 In the heating ink jet method, an ink jet coating head equipped with a heating mechanism is used. When the inkjet coating head is equipped with a heating mechanism, the viscosity and the surface tension can be lowered when discharging the sealing agent for organic EL display elements.
上記加熱機構を搭載したインクジェット用塗布ヘッドとしては、例えば、コニカミノルタ社製のKM1024シリーズや、富士フィルムDimatix社製のSG1024シリーズ等が挙げられる。 Examples of the inkjet coating head equipped with the heating mechanism include KM1024 series manufactured by Konica Minolta, SG1024 series manufactured by Fuji Film Dimatix, and the like.
本発明の有機EL表示素子用封止剤を上記加熱式インクジェット法による塗布に用いる場合、塗布ヘッドの加熱温度は、28℃~80℃の範囲であることが好ましい。上記塗布ヘッドの加熱温度がこの範囲であることにより、有機EL表示素子用封止剤の経時的な粘度上昇が更に抑制され、吐出安定性により優れるものとなる。 When the sealant for organic EL display elements of the present invention is used for coating by the above-described heating ink jet method, the heating temperature of the coating head is preferably in the range of 28 ° C. to 80 ° C. When the heating temperature of the coating head is within this range, the increase in viscosity with time of the sealant for organic EL display elements is further suppressed, and the ejection stability is improved.
本発明1の有機EL表示素子用封止剤は、25℃における粘度の好ましい下限が5mPa・s、好ましい上限が50mPa・sである。上記25℃における粘度がこの範囲であることにより、インクジェット法によって好適に塗布することができる。
なお、本明細書において上記「粘度」は、E型粘度計を用いて、25℃、100rpmの条件で測定される値を意味する。上記E型粘度計としては、例えば、VISCOMETER TV-22(東機産業社製)等が挙げられ、CP1型のコーンプレートを用いることができる。
The sealing agent for organic EL display elements of the present invention 1 has a preferable lower limit of viscosity at 25 ° C. of 5 mPa · s, and a preferable upper limit of 50 mPa · s. When the viscosity at 25 ° C. is within this range, it can be suitably applied by an ink jet method.
In the present specification, the “viscosity” means a value measured using an E-type viscometer under the conditions of 25 ° C. and 100 rpm. Examples of the E type viscometer include VISCOMETER TV-22 (manufactured by Toki Sangyo Co., Ltd.), and a CP1 type cone plate can be used.
上記非加熱式インクジェット法によって塗布する場合の本発明の有機EL表示素子用封止剤の25℃における粘度のより好ましい下限は5mPa・s、より好ましい上限は20mPa.sである。上記25℃における粘度がこの範囲であることにより、非加熱式インクジェット法によって好適に塗布することができる。上記非加熱式インクジェット法によって塗布する場合の本発明の有機EL表示素子用封止剤の25℃における粘度の更に好ましい下限は8mPa・s、更に好ましい上限は16mPa.s、特に好ましい下限は10mPa・s、特に好ましい上限は13mPa.sである。 The more preferable minimum of the viscosity in 25 degreeC of the sealing agent for organic EL display elements of this invention in the case of apply | coating by the said non-heating-type inkjet method is 5 mPa * s, and a more preferable upper limit is 20 mPa.s. s. When the viscosity at 25 ° C. is within this range, it can be suitably applied by a non-heating ink jet method. The more preferable lower limit of the viscosity at 25 ° C. of the encapsulant for organic EL display elements of the present invention when applied by the non-heating ink jet method is 8 mPa · s, and the more preferable upper limit is 16 mPa · s. s, a particularly preferred lower limit is 10 mPa · s, and a particularly preferred upper limit is 13 mPa · s. s.
一方、上記加熱式インクジェット法による塗布に用いる場合の本発明の有機EL表示素子用封止剤の25℃における粘度のより好ましい下限は10mPa・s、より好ましい上限は50mPa.sである。上記粘度がこの範囲であることにより、加熱式インクジェット法によって好適に塗布することができる。上記加熱式インクジェット法による塗布に用いる場合の本発明の有機EL表示素子用封止剤の25℃における粘度の更に好ましい下限は20mPa・s、更に好ましい上限は40mPa.sである。 On the other hand, the lower limit of the viscosity at 25 ° C. of the sealing agent for organic EL display elements of the present invention when used for coating by the heating ink jet method is 10 mPa · s, and the more preferable upper limit is 50 mPa · s. s. When the viscosity is within this range, it can be suitably applied by a heating ink jet method. The more preferable lower limit of the viscosity at 25 ° C. of the encapsulant for organic EL display elements of the present invention when used for coating by the heating ink jet method is 20 mPa · s, and the more preferable upper limit is 40 mPa · s. s.
本発明1の有機EL表示素子用封止剤は、25℃における表面張力の好ましい下限が15mN/m、好ましい上限が35mN/mである。上記25℃における表面張力がこの範囲であることにより、インクジェット法によって好適に塗布することができる。上記25℃における表面張力のより好ましい下限は20mN/m、より好ましい上限は30mN/m、更に好ましい下限は22mN/m、更に好ましい上限は28mN/mである。
また、本発明2の有機EL表示素子用封止剤は、25℃における表面張力の好ましい下限が15mN/m、好ましい上限が35mN/mである。上記25℃における表面張力がこの範囲であることにより、インクジェット法によって好適に塗布することができる。上記25℃における表面張力のより好ましい下限は20mN/m、より好ましい上限は30mN/m、更に好ましい下限は22mN/m、更に好ましい上限は28mN/mである。
なお、上記表面張力は、動的濡れ性試験機によりWilhelmy法によって測定された値を意味する。上記動的濡れ性試験機としては、例えば、WET-6100型(レスカ社製)等が挙げられる。
As for the sealing agent for organic EL display elements of this invention 1, the preferable minimum of the surface tension in 25 degreeC is 15 mN / m, and a preferable upper limit is 35 mN / m. When the surface tension at 25 ° C. is within this range, it can be suitably applied by an ink jet method. A more preferable lower limit of the surface tension at 25 ° C. is 20 mN / m, a more preferable upper limit is 30 mN / m, a still more preferable lower limit is 22 mN / m, and a still more preferable upper limit is 28 mN / m.
Moreover, the sealing agent for organic EL display elements of this invention 2 has a preferable lower limit of the surface tension at 25 ° C. of 15 mN / m, and a preferable upper limit of 35 mN / m. When the surface tension at 25 ° C. is within this range, it can be suitably applied by an ink jet method. A more preferable lower limit of the surface tension at 25 ° C. is 20 mN / m, a more preferable upper limit is 30 mN / m, a still more preferable lower limit is 22 mN / m, and a still more preferable upper limit is 28 mN / m.
The surface tension means a value measured by a Wilhelmy method using a dynamic wettability tester. Examples of the dynamic wettability tester include a WET-6100 type (manufactured by Reska).
本発明の有機EL表示素子用封止剤は、硬化収縮率が11%未満である。上記硬化収縮率が11%未満であることにより、本発明の有機EL表示素子用封止剤は、トップエミッション型であっても表示性能に優れる有機EL表示素子を得ることができるものとなる。上記硬化収縮率の好ましい上限は10%であり、より好ましい上限は9%である。
また、上記硬化収縮率の好ましい下限は特にないが、実質的な下限は1%である。
なお、本明細書において上記「硬化収縮率」は、硬化前の封止剤の25℃における比重をGA、封止剤の硬化物の25℃における比重をGBとしたとき、下記式により算出される値である。
硬化収縮率(%)=((GB-GA)/GB)×100
また、上記比重の測定に用いる硬化物は、光硬化性の封止剤であれば、例えば、封止剤にLEDランプにて波長395nmの紫外線を2000mJ/cm2照射することにより得ることができ、熱硬化性の封止剤であれば、例えば、80℃で1時間加熱することにより得ることができる。
The sealing agent for organic EL display elements of the present invention has a curing shrinkage rate of less than 11%. When the curing shrinkage rate is less than 11%, the organic EL display element sealing agent of the present invention can obtain an organic EL display element having excellent display performance even if it is a top emission type. A preferable upper limit of the curing shrinkage is 10%, and a more preferable upper limit is 9%.
Further, there is no particular lower limit for the curing shrinkage, but the substantial lower limit is 1%.
Note that the "cure shrinkage" as used herein, a specific gravity at 25 ° C. of sealant before curing G A, when the specific gravity at 25 ° C. of a cured product of the sealant was G B, the following formula This is a calculated value.
Cure shrinkage (%) = ((G B -G A) / G B) × 100
Moreover, if the hardened | cured material used for the said specific gravity measurement is a photocurable sealing agent, it can be obtained by, for example, irradiating the sealing agent with 2000 mJ / cm < 2 > of ultraviolet rays with a wavelength of 395 nm with an LED lamp. If it is a thermosetting sealing agent, it can obtain by heating at 80 degreeC for 1 hour, for example.
本発明の有機EL表示素子用封止剤は、熱脱着GC-MS法により80℃、30分の熱脱着条件にて測定される硬化物のアウトガス発生量が3000ppm未満である。上記熱脱着GC-MS法により測定される硬化物のアウトガス発生量が3000ppm未満であることにより、本発明の有機EL表示素子用封止剤は、トップエミッション型であっても表示性能に優れる有機EL表示素子を得ることができるものとなる。上記熱脱着GC-MS法により測定される硬化物のアウトガス発生量の好ましい上限は2500ppmであり、より好ましい上限は2000ppmである。
上記熱脱着GC-MS法により測定される硬化物のアウトガス発生量は、0ppmであることが最も好ましい。
なお、上記熱脱着GC-MS法による硬化物のアウトガス発生量の測定は、1mgの硬化物について、熱脱着装置とGC-MS装置とを用いて、80℃、30分の熱脱着条件で加熱した際に発生したガス成分の量を測定することにより行うことができる。
また、上記熱脱着GC-MSによるアウトガス発生量の測定に用いる硬化物は、光硬化性の封止剤であれば、例えば、封止剤にLEDランプにて波長395nmの紫外線を2000mJ/cm2照射することにより得ることができ、熱硬化性の封止剤であれば、例えば、80℃で1時間加熱することにより得ることができる。
The encapsulant for organic EL display elements of the present invention has an outgas generation amount of a cured product of less than 3000 ppm as measured by a thermal desorption GC-MS method at 80 ° C. for 30 minutes. Since the outgas generation amount of the cured product measured by the above thermal desorption GC-MS method is less than 3000 ppm, the organic EL display element sealant of the present invention is an organic compound having excellent display performance even if it is a top emission type. An EL display element can be obtained. A preferable upper limit of the outgas generation amount of the cured product measured by the thermal desorption GC-MS method is 2500 ppm, and a more preferable upper limit is 2000 ppm.
The outgas generation amount of the cured product measured by the thermal desorption GC-MS method is most preferably 0 ppm.
In addition, the measurement of the outgas generation amount of the cured product by the above thermal desorption GC-MS method was conducted by heating 1 mg of the cured product using a thermal desorption apparatus and a GC-MS apparatus at 80 ° C. for 30 minutes. This can be done by measuring the amount of gas component generated.
In addition, if the cured product used for the measurement of the outgas generation amount by the thermal desorption GC-MS is a photocurable sealant, for example, UV light having a wavelength of 395 nm is applied to the sealant with an LED lamp at 2000 mJ / cm 2. If it is a thermosetting sealant, it can be obtained by, for example, heating at 80 ° C. for 1 hour.
上記25℃における粘度、上記25℃における表面張力、上記硬化収縮率、及び、上記熱脱着GC-MS法により測定される硬化物のアウトガス発生量は、後述する、重合性化合物、重合開始剤、及び、増感剤等のその他の成分について、これらの種類の選択及び含有割合の調整により、上述した範囲とすることができる。
特に、上記硬化収縮率、及び、上記熱脱着GC-MS法により測定される硬化物のアウトガス発生量は、後述する重合性化合物の種類の選択及び含有割合の調整により、上述した範囲とすることが容易となる。
The viscosity at 25 ° C., the surface tension at 25 ° C., the curing shrinkage rate, and the outgas generation amount of the cured product measured by the thermal desorption GC-MS method are described below, a polymerizable compound, a polymerization initiator, And about other components, such as a sensitizer, it can be set as the range mentioned above by selection of these kinds, and adjustment of a content rate.
In particular, the curing shrinkage rate and the outgas generation amount of the cured product measured by the thermal desorption GC-MS method should be within the above-described ranges by selecting the type of polymerizable compound and adjusting the content ratio described below. Becomes easy.
本発明の有機EL表示素子用封止剤は、重合性化合物を含有する。
上記重合性化合物としては、カチオン重合性化合物やラジカル重合性化合物を用いることができる。なかでも、上記重合性化合物は、硬化収縮率をより低くする観点から、カチオン重合性化合物を含むことが好ましい。
The sealing agent for organic EL display elements of the present invention contains a polymerizable compound.
As the polymerizable compound, a cationic polymerizable compound or a radical polymerizable compound can be used. Especially, it is preferable that the said polymeric compound contains a cationically polymerizable compound from a viewpoint of making a cure shrinkage rate lower.
上記カチオン重合性化合物としては、例えば、オキセタン化合物、エポキシ化合物、ビニルエーテル化合物等が挙げられる。なかでも、上記重合性化合物は、オキセタン化合物及びエポキシ化合物の少なくともいずれかを含むことが好ましく、オキセタン化合物を含むことがより好ましく、多官能オキセタン化合物を含むことが更に好ましい。 Examples of the cationic polymerizable compound include oxetane compounds, epoxy compounds, vinyl ether compounds, and the like. Among these, the polymerizable compound preferably includes at least one of an oxetane compound and an epoxy compound, more preferably includes an oxetane compound, and further preferably includes a polyfunctional oxetane compound.
上記オキセタン化合物としては、例えば、3-エチル-3-(((3-エチルオキセタン-3-イル)メトキシ)メチル)オキセタン、3-エチル-3-((2-エチルヘキシルオキシ)メチル)オキセタン、3-エチル-3-((3-(トリエトキシシリル)プロポキシ)メチル)オキセタン、フェノールノボラックオキセタン、1,4-ビス(((3-エチル-3-オキセタニル)メトキシ)メチル)ベンゼン等が挙げられる。なかでも、3-エチル-3-(((3-エチルオキセタン-3-イル)メトキシ)メチル)オキセタンが好ましい。
これらのオキセタン化合物は、単独で用いられてもよいし、2種以上が組み合わせて用いられてもよい。
Examples of the oxetane compound include 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane, 3-ethyl-3-((2-ethylhexyloxy) methyl) oxetane, 3 -Ethyl-3-((3- (triethoxysilyl) propoxy) methyl) oxetane, phenol novolac oxetane, 1,4-bis (((3-ethyl-3-oxetanyl) methoxy) methyl) benzene and the like. Of these, 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane is preferable.
These oxetane compounds may be used alone or in combination of two or more.
上記エポキシ化合物としては、例えば、1,7-オクタジエンジエポキシド、ネオペンチルグリコールジグリシジルエーテル、エチレングリコールジグリシジルエーテル、ジエチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、ジプロピレングリコールジグリシジルエーテル、トリプロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、トリメチロ-ルプロパントリグリシジルエーテル、フェニルグリシジルエーテル、フェニレンジグリシジルエーテル等が挙げられる。
これらのエポキシ化合物は、単独で用いられてもよいし、2種以上が組み合わせて用いられてもよい。
Examples of the epoxy compound include 1,7-octadiene diepoxide, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, and dipropylene glycol. Examples thereof include diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, glycerin diglycidyl ether, trimethylolpropane triglycidyl ether, phenyl glycidyl ether, and phenylene diglycidyl ether.
These epoxy compounds may be used independently and 2 or more types may be used in combination.
上記ビニルエーテル化合物としては、例えば、ベンジルビニルエーテル、シクロヘキサンジメタノールモノビニルエーテル、ジシクロペンタジエンビニルエーテル、1,4-ブタンジオールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、ジエチレングリコールジビニルエーテル、トリエチレングリコールジビニルエーテル、ジプロピレングリコールジビニルエーテル、トリプロピレングリコールジビニルエーテル等が挙げられる。
これらのビニルエーテル化合物は、単独で用いられてもよいし、2種以上が組み合わせて用いられてもよい。
Examples of the vinyl ether compound include benzyl vinyl ether, cyclohexane dimethanol monovinyl ether, dicyclopentadiene vinyl ether, 1,4-butanediol divinyl ether, cyclohexane dimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, dipropylene glycol. Examples thereof include divinyl ether and tripropylene glycol divinyl ether.
These vinyl ether compounds may be used alone or in combination of two or more.
上記ラジカル重合性化合物としては、(メタ)アクリル化合物が好ましい。
なお、本明細書において上記「(メタ)アクリル」とは、アクリル又はメタクリルを意味し、「(メタ)アクリル化合物」とは、(メタ)アクリロイル基を有する化合物を意味し、「(メタ)アクリロイル」とは、アクリロイル又はメタクリロイルを意味する。
As the radical polymerizable compound, a (meth) acrylic compound is preferable.
In the present specification, “(meth) acryl” means acryl or methacryl, “(meth) acryl compound” means a compound having a (meth) acryloyl group, and “(meth) acryloyl”. "Means acryloyl or methacryloyl.
上記(メタ)アクリル化合物としては、例えば、イソボルニル(メタ)アクリレート、グリシジル(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ベンジル(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、テトラプロピレングリコールジ(メタ)アクリレート、ポリテトラメチレングリコールジ(メタ)アクリレート、1,12-ドデカンジオールジ(メタ)アクリレート、ラウリル(メタ)アクリレート等が挙げられる。なかでも、イソボルニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレートが好ましい。
これらの(メタ)アクリル化合物は、単独で用いられてもよいし、2種以上が組み合わせて用いられてもよい。
なお、本明細書において上記「(メタ)アクリレート」とは、アクリレート又はメタクリレートを意味する。
Examples of the (meth) acrylic compound include isobornyl (meth) acrylate, glycidyl (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, and dicyclopentenyl. (Meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, dicyclopentanyl (meth) acrylate, benzyl (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (Meth) acrylate, dipropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, tetrapropylene glycol di (meth) acrylate, polytetramethylene Rikoruji (meth) acrylate, 1,12-dodecanediol di (meth) acrylate, lauryl (meth) acrylate. Of these, isobornyl (meth) acrylate, dicyclopentenyl (meth) acrylate, and dicyclopentanyl (meth) acrylate are preferable.
These (meth) acrylic compounds may be used alone or in combination of two or more.
In the present specification, the “(meth) acrylate” means acrylate or methacrylate.
本発明の有機EL表示素子用封止剤は、重合開始剤を含有する。
上記重合開始剤としては、用いる重合性化合物の種類等に応じて、光カチオン重合開始剤や光ラジカル重合開始剤が好適に用いられる。また、本発明の目的を阻害しない範囲で熱カチオン重合開始剤や熱ラジカル重合開始剤を用いてもよい。
The sealing agent for organic EL display elements of the present invention contains a polymerization initiator.
As the polymerization initiator, a cationic photopolymerization initiator or a radical photopolymerization initiator is suitably used depending on the type of polymerizable compound used. Moreover, you may use a thermal cationic polymerization initiator and a thermal radical polymerization initiator in the range which does not inhibit the objective of this invention.
上記光カチオン重合開始剤は、光照射によりプロトン酸又はルイス酸を発生するものであれば特に限定されず、イオン性光酸発生型であってもよいし、非イオン性光酸発生型であってもよい。 The photocationic polymerization initiator is not particularly limited as long as it generates a protonic acid or a Lewis acid by light irradiation, and may be an ionic photoacid generating type or a nonionic photoacid generating type. May be.
上記イオン性光酸発生型の光カチオン重合開始剤のアニオン部分としては、例えば、BF4
-、PF6
-、SbF6
-、(BX4)-(但し、Xは、少なくとも2つ以上のフッ素又はトリフルオロメチル基で置換されたフェニル基を表す)等が挙げられる。また、上記アニオン部分としては、PFm(CnF2n+1)6-m
-(但し、式中、mは0以上5以下の整数であり、nは1以上6以下の整数である)等も挙げられる。
上記イオン性光酸発生型の光カチオン重合開始剤としては、例えば、上記アニオン部分を有する、芳香族スルホニウム塩、芳香族ヨードニウム塩、芳香族ジアゾニウム塩、芳香族アンモニウム塩、(2,4-シクロペンタジエン-1-イル)((1-メチルエチル)ベンゼン)-Fe塩等が挙げられる。
Examples of the anion portion of the ionic photoacid-generating photocationic polymerization initiator include BF 4 − , PF 6 − , SbF 6 − , (BX 4 ) − (where X is at least two or more fluorine atoms) Or a phenyl group substituted with a trifluoromethyl group). Examples of the anion moiety include PF m (C n F 2n + 1 ) 6-m − (wherein, m is an integer of 0 or more and 5 or less, and n is an integer of 1 or more and 6 or less). Can be mentioned.
Examples of the ionic photoacid-generating photocationic polymerization initiator include aromatic sulfonium salts, aromatic iodonium salts, aromatic diazonium salts, aromatic ammonium salts having the above anion moiety, and (2,4-cyclohexane). And pentadien-1-yl) ((1-methylethyl) benzene) -Fe salt.
上記芳香族スルホニウム塩としては、例えば、ビス(4-(ジフェニルスルホニオ)フェニル)スルフィドビスヘキサフルオロホスフェート、ビス(4-(ジフェニルスルホニオ)フェニル)スルフィドビスヘキサフルオロアンチモネート、ビス(4-(ジフェニルスルホニオ)フェニル)スルフィドビステトラフルオロボレート、ビス(4-(ジフェニルスルホニオ)フェニル)スルフィドテトラキス(ペンタフルオロフェニル)ボレート、ジフェニル-4-(フェニルチオ)フェニルスルホニウムヘキサフルオロホスフェート、ジフェニル-4-(フェニルチオ)フェニルスルホニウムヘキサフルオロアンチモネート、ジフェニル-4-(フェニルチオ)フェニルスルホニウムテトラフルオロボレート、ジフェニル-4-(フェニルチオ)フェニルスルホニウムテトラキス(ペンタフルオロフェニル)ボレート、トリフェニルスルホニウムヘキサフルオロホスフェート、トリフェニルスルホニウムヘキサフルオロアンチモネート、トリフェニルスルホニウムテトラフルオロボレート、トリフェニルスルホニウムテトラキス(ペンタフルオロフェニル)ボレート、ビス(4-(ジ(4-(2-ヒドロキシエトキシ))フェニルスルホニオ)フェニル)スルフィドビスヘキサフルオロホスフェート、ビス(4-(ジ(4-(2-ヒドロキシエトキシ))フェニルスルホニオ)フェニル)スルフィドビスヘキサフルオロアンチモネート、ビス(4-(ジ(4-(2-ヒドロキシエトキシ))フェニルスルホニオ)フェニル)スルフィドビステトラフルオロボレート、ビス(4-(ジ(4-(2-ヒドロキシエトキシ))フェニルスルホニオ)フェニル)スルフィドテトラキス(ペンタフルオロフェニル)ボレート、トリス(4-(4-アセチルフェニル)チオフェニル)スルホニウムテトラキス(ペンタフルオロフェニル)ボレート等が挙げられる。 Examples of the aromatic sulfonium salt include bis (4- (diphenylsulfonio) phenyl) sulfide bishexafluorophosphate, bis (4- (diphenylsulfonio) phenyl) sulfide bishexafluoroantimonate, and bis (4- ( Diphenylsulfonio) phenyl) sulfide bistetrafluoroborate, bis (4- (diphenylsulfonio) phenyl) sulfide tetrakis (pentafluorophenyl) borate, diphenyl-4- (phenylthio) phenylsulfonium hexafluorophosphate, diphenyl-4- ( Phenylthio) phenylsulfonium hexafluoroantimonate, diphenyl-4- (phenylthio) phenylsulfonium tetrafluoroborate, diphenyl-4- (phenylthio) Phenylsulfonium tetrakis (pentafluorophenyl) borate, triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium tetrafluoroborate, triphenylsulfonium tetrakis (pentafluorophenyl) borate, bis (4- (di ( 4- (2-hydroxyethoxy)) phenylsulfonio) phenyl) sulfide bishexafluorophosphate, bis (4- (di (4- (2-hydroxyethoxy)) phenylsulfonio) phenyl) sulfide bishexafluoroantimonate, Bis (4- (di (4- (2-hydroxyethoxy)) phenylsulfonio) phenyl) sulfide bistetrafluoroborate, bis (4- (di ( - (2-hydroxyethoxy)) phenylsulfonio) phenyl) sulfide tetrakis (pentafluorophenyl) borate, tris (4- (4-acetylphenyl) thiophenyl) sulfonium tetrakis (pentafluorophenyl) borate, and the like.
上記芳香族ヨードニウム塩としては、例えば、ジフェニルヨードニウムヘキサフルオロホスフェート、ジフェニルヨードニウムヘキサフルオロアンチモネート、ジフェニルヨードニウムテトラフルオロボレート、ジフェニルヨードニウムテトラキス(ペンタフルオロフェニル)ボレート、ビス(ドデシルフェニル)ヨードニウムヘキサフルオロホスフェート、ビス(ドデシルフェニル)ヨードニウムヘキサフルオロアンチモネート、ビス(ドデシルフェニル)ヨードニウムテトラフルオロボレート、ビス(ドデシルフェニル)ヨードニウムテトラキス(ペンタフルオロフェニル)ボレート、4-メチルフェニル-4-(1-メチルエチル)フェニルヨードニウムヘキサフルオロホスフェート、4-メチルフェニル-4-(1-メチルエチル)フェニルヨードニウムヘキサフルオロアンチモネート、4-メチルフェニル-4-(1-メチルエチル)フェニルヨードニウムテトラフルオロボレート、4-メチルフェニル-4-(1-メチルエチル)フェニルヨードニウムテトラキス(ペンタフルオロフェニル)ボレート等が挙げられる。 Examples of the aromatic iodonium salt include diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, diphenyliodonium tetrakis (pentafluorophenyl) borate, bis (dodecylphenyl) iodonium hexafluorophosphate, bis (Dodecylphenyl) iodonium hexafluoroantimonate, bis (dodecylphenyl) iodonium tetrafluoroborate, bis (dodecylphenyl) iodonium tetrakis (pentafluorophenyl) borate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexa Fluorophosphate, 4-methylphenyl-4- (1-methylethyl) Such as phenyl iodonium hexafluoroantimonate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium tetrafluoroborate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium tetrakis (pentafluorophenyl) borate Can be mentioned.
上記芳香族ジアゾニウム塩としては、例えば、フェニルジアゾニウムヘキサフルオロホスフェート、フェニルジアゾニウムヘキサフルオロアンチモネート、フェニルジアゾニウムテトラフルオロボレート、フェニルジアゾニウムテトラキス(ペンタフルオロフェニル)ボレート等が挙げられる。 Examples of the aromatic diazonium salt include phenyldiazonium hexafluorophosphate, phenyldiazonium hexafluoroantimonate, phenyldiazonium tetrafluoroborate, and phenyldiazonium tetrakis (pentafluorophenyl) borate.
上記芳香族アンモニウム塩としては、例えば、1-ベンジル-2-シアノピリジニウムヘキサフルオロホスフェート、1-ベンジル-2-シアノピリジニウムヘキサフルオロアンチモネート、1-ベンジル-2-シアノピリジニウムテトラフルオロボレート、1-ベンジル-2-シアノピリジニウムテトラキス(ペンタフルオロフェニル)ボレート、1-(ナフチルメチル)-2-シアノピリジニウムヘキサフルオロホスフェート、1-(ナフチルメチル)-2-シアノピリジニウムヘキサフルオロアンチモネート、1-(ナフチルメチル)-2-シアノピリジニウムテトラフルオロボレート、1-(ナフチルメチル)-2-シアノピリジニウムテトラキス(ペンタフルオロフェニル)ボレート等が挙げられる。 Examples of the aromatic ammonium salt include 1-benzyl-2-cyanopyridinium hexafluorophosphate, 1-benzyl-2-cyanopyridinium hexafluoroantimonate, 1-benzyl-2-cyanopyridinium tetrafluoroborate, 1-benzyl -2-Cyanopyridinium tetrakis (pentafluorophenyl) borate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluorophosphate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluoroantimonate, 1- (naphthylmethyl) Examples include -2-cyanopyridinium tetrafluoroborate and 1- (naphthylmethyl) -2-cyanopyridinium tetrakis (pentafluorophenyl) borate.
上記(2,4-シクロペンタジエン-1-イル)((1-メチルエチル)ベンゼン)-Fe塩としては、例えば、(2,4-シクロペンタジエン-1-イル)((1-メチルエチル)ベンゼン)-Fe(II)ヘキサフルオロホスフェート、(2,4-シクロペンタジエン-1-イル)((1-メチルエチル)ベンゼン)-Fe(II)ヘキサフルオロアンチモネート、(2,4-シクロペンタジエン-1-イル)((1-メチルエチル)ベンゼン)-Fe(II)テトラフルオロボレート、(2,4-シクロペンタジエン-1-イル)((1-メチルエチル)ベンゼン)-Fe(II)テトラキス(ペンタフルオロフェニル)ボレート等が挙げられる。 Examples of the (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene) -Fe salt include (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene. ) -Fe (II) hexafluorophosphate, (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene) -Fe (II) hexafluoroantimonate, (2,4-cyclopentadiene-1 -Yl) ((1-methylethyl) benzene) -Fe (II) tetrafluoroborate, (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene) -Fe (II) tetrakis (penta Fluorophenyl) borate and the like.
上記非イオン性光酸発生型の光カチオン重合開始剤としては、例えば、ニトロベンジルエステル、スルホン酸誘導体、リン酸エステル、フェノールスルホン酸エステル、ジアゾナフトキノン、N-ヒドロキシイミドスルホネート等が挙げられる。 Examples of the nonionic photoacid-generating photocationic polymerization initiator include nitrobenzyl ester, sulfonic acid derivative, phosphoric acid ester, phenol sulfonic acid ester, diazonaphthoquinone, N-hydroxyimide sulfonate, and the like.
上記光カチオン重合開始剤のうち市販されているものとしては、例えば、みどり化学社製の光カチオン重合開始剤、ユニオンカーバイド社製の光カチオン重合開始剤、ADEKA社製の光カチオン重合開始剤、3M社製の光カチオン重合開始剤、BASF社製の光カチオン重合開始剤、ローディア社製の光カチオン重合開始剤、サンアプロ社製の光カチオン重合開始剤等が挙げられる。
上記みどり化学社製の光カチオン重合開始剤としては、例えば、DTS-200等が挙げられる。
上記ユニオンカーバイド社製の光カチオン重合開始剤としては、例えば、UVI6990、UVI6974等が挙げられる。
上記ADEKA社製の光カチオン重合開始剤としては、例えば、SP-150、SP-170等が挙げられる。
上記3M社製の光カチオン重合開始剤としては、例えば、FC-508、FC-512等が挙げられる。
上記BASF社製の光カチオン重合開始剤としては、例えば、IRGACURE261、IRGACURE290等が挙げられる。
上記ローディア社製の光カチオン重合開始剤としては、例えば、PI2074等が挙げられる。
上記サンアプロ社製の光カチオン重合開始剤としては、例えば、CPI-100P、CPI-200K、CPI-210S等が挙げられる。
Examples of commercially available photocationic polymerization initiators include, for example, a photocationic polymerization initiator manufactured by Midori Chemical Co., a photocationic polymerization initiator manufactured by Union Carbide, a photocationic polymerization initiator manufactured by ADEKA, Examples thereof include a photocationic polymerization initiator manufactured by 3M, a photocationic polymerization initiator manufactured by BASF, a photocationic polymerization initiator manufactured by Rhodia, and a photocationic polymerization initiator manufactured by San Apro.
Examples of the photocationic polymerization initiator manufactured by Midori Chemical Co., Ltd. include DTS-200.
Examples of the cationic photopolymerization initiator manufactured by Union Carbide include UVI6990, UVI6974, and the like.
Examples of the photocation polymerization initiator manufactured by ADEKA include SP-150 and SP-170.
Examples of the cationic photopolymerization initiator manufactured by 3M include FC-508, FC-512, and the like.
Examples of the cationic photopolymerization initiator manufactured by BASF include IRGACURE261, IRGACURE290, and the like.
Examples of the photocationic polymerization initiator manufactured by Rhodia include PI 2074.
Examples of the cationic photopolymerization initiator manufactured by Sun Apro include CPI-100P, CPI-200K, CPI-210S, and the like.
上記光ラジカル重合開始剤としては、例えば、ベンゾフェノン系化合物、アセトフェノン系化合物、アシルフォスフィンオキサイド系化合物、チタノセン系化合物、オキシムエステル系化合物、ベンゾインエーテル系化合物、ベンジル、チオキサントン系化合物等が挙げられる。 Examples of the photo radical polymerization initiator include benzophenone compounds, acetophenone compounds, acylphosphine oxide compounds, titanocene compounds, oxime ester compounds, benzoin ether compounds, benzyl, thioxanthone compounds, and the like.
上記光ラジカル重合開始剤のうち市販されているものとしては、例えば、BASF社製の光ラジカル重合開始剤、東京化成工業社製の光ラジカル重合開始剤等が挙げられる。
上記BASF社製の光ラジカル重合開始剤としては、例えば、IRGACURE184、IRGACURE369、IRGACURE379、IRGACURE651、IRGACURE819、IRGACURE907、IRGACURE2959、IRGACURE OXE01、ルシリンTPO等が挙げられる。
上記東京化成工業社製の光ラジカル重合開始剤としては、例えば、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル等が挙げられる。
As what is marketed among the said radical photopolymerization initiators, the radical photopolymerization initiator by BASF, the radical photopolymerization initiator by Tokyo Chemical Industry, etc. are mentioned, for example.
Examples of the radical photopolymerization initiator manufactured by BASF include IRGACURE 184, IRGACURE 369, IRGACURE 379, IRGACURE 651, IRGACURE 819, IRGACURE 907, IRGACURE 2959, IRGACURE OXE01, and Lucyrin TPO.
Examples of the photo radical polymerization initiator manufactured by Tokyo Chemical Industry Co., Ltd. include benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether.
上記熱カチオン重合開始剤としては、アニオン部分がBF4 -、PF6 -、SbF6 -、又は、(BX4)-(但し、Xは、少なくとも2つ以上のフッ素又はトリフルオロメチル基で置換されたフェニル基を表す)で構成される、スルホニウム塩、ホスホニウム塩、アンモニウム塩等が挙げられる。なかでも、スルホニウム塩、アンモニウム塩が好ましい。 As the thermal cationic polymerization initiator, the anion moiety is BF 4 − , PF 6 − , SbF 6 − , or (BX 4 ) − (where X is substituted with at least two fluorine or trifluoromethyl groups A sulfonium salt, a phosphonium salt, an ammonium salt, and the like. Of these, sulfonium salts and ammonium salts are preferable.
上記スルホニウム塩としては、トリフェニルスルホニウムテトラフルオロボレート、トリフェニルスルホニウムヘキサフルオロアンチモネート等が挙げられる。 Examples of the sulfonium salt include triphenylsulfonium tetrafluoroborate and triphenylsulfonium hexafluoroantimonate.
上記ホスホニウム塩としては、エチルトリフェニルホスホニウムヘキサフルオロアンチモネート、テトラブチルホスホニウムヘキサフルオロアンチモネート等が挙げられる。 Examples of the phosphonium salt include ethyltriphenylphosphonium hexafluoroantimonate and tetrabutylphosphonium hexafluoroantimonate.
上記アンモニウム塩としては、例えば、ジメチルフェニル(4-メトキシベンジル)アンモニウムヘキサフルオロホスフェート、ジメチルフェニル(4-メトキシベンジル)アンモニウムヘキサフルオロアンチモネート、ジメチルフェニル(4-メトキシベンジル)アンモニウムテトラキス(ペンタフルオロフェニル)ボレート、ジメチルフェニル(4-メチルベンジル)アンモニウムヘキサフルオロホスフェート、ジメチルフェニル(4-メチルベンジル)アンモニウムヘキサフルオロアンチモネート、ジメチルフェニル(4-メチルベンジル)アンモニウムヘキサフルオロテトラキス(ペンタフルオロフェニル)ボレート、メチルフェニルジベンジルアンモニウムヘキサフルオロホスフェート、メチルフェニルジベンジルアンモニウムヘキサフルオロアンチモネート、メチルフェニルジベンジルアンモニウムテトラキス(ペンタフルオロフェニル)ボレート、フェニルトリベンジルアンモニウムテトラキス(ペンタフルオロフェニル)ボレート、ジメチルフェニル(3,4-ジメチルベンジル)アンモニウムテトラキス(ペンタフルオロフェニル)ボレート、N,N-ジメチル-N-ベンジルアニリニウムヘキサフルオロアンチモネート、N,N-ジエチル-N-ベンジルアニリニウムテトラフルオロボレート、N,N-ジメチル-N-ベンジルピリジニウムヘキサフルオロアンチモネート、N,N-ジエチル-N-ベンジルピリジニウムトリフルオロメタンスルホン酸等が挙げられる。 Examples of the ammonium salt include dimethylphenyl (4-methoxybenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methoxybenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methoxybenzyl) ammonium tetrakis (pentafluorophenyl). Borate, dimethylphenyl (4-methylbenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methylbenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methylbenzyl) ammonium hexafluorotetrakis (pentafluorophenyl) borate, methylphenyl Dibenzylammonium hexafluorophosphate, methylphenyldibenzylammonium Safluoroantimonate, methylphenyldibenzylammonium tetrakis (pentafluorophenyl) borate, phenyltribenzylammonium tetrakis (pentafluorophenyl) borate, dimethylphenyl (3,4-dimethylbenzyl) ammonium tetrakis (pentafluorophenyl) borate, N , N-dimethyl-N-benzylanilinium hexafluoroantimonate, N, N-diethyl-N-benzylanilinium tetrafluoroborate, N, N-dimethyl-N-benzylpyridinium hexafluoroantimonate, N, N-diethyl -N-benzylpyridinium trifluoromethanesulfonic acid and the like.
上記熱カチオン重合開始剤のうち市販されているものとしては、例えば、三新化学工業社製の熱カチオン重合開始剤、King Industries社製の熱カチオン重合開始剤等が挙げられる。
上記三新化学工業社製の熱カチオン重合開始剤としては、例えば、サンエイドSI-60、サンエイドSI-80、サンエイドSI-B3、サンエイドSI-B3A、サンエイドSI-B4等が挙げられる。
上記King Industries社製の熱カチオン重合開始剤としては、例えば、CXC1612、CXC1821等が挙げられる。
Examples of commercially available thermal cationic polymerization initiators include thermal cationic polymerization initiators manufactured by Sanshin Chemical Industry, thermal cationic polymerization initiators manufactured by King Industries, and the like.
Examples of the thermal cationic polymerization initiator manufactured by Sanshin Chemical Industry Co., Ltd. include Sun-Aid SI-60, Sun-Aid SI-80, Sun-Aid SI-B3, Sun-Aid SI-B3A, and Sun-Aid SI-B4.
Examples of the thermal cationic polymerization initiator manufactured by King Industries include CXC1612 and CXC1821.
上記熱ラジカル重合開始剤としては、例えば、アゾ化合物、有機過酸化物等からなるものが挙げられる。
上記アゾ化合物としては、例えば、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、アゾビスイソブチロニトリル等が挙げられる。
上記有機過酸化物としては、例えば、過酸化ベンゾイル、ケトンパーオキサイド、パーオキシケタール、ハイドロパーオキサイド、ジアルキルパーオキサイド、パーオキシエステル、ジアシルパーオキサイド、パーオキシジカーボネート等が挙げられる。
As said thermal radical polymerization initiator, what consists of an azo compound, an organic peroxide, etc. is mentioned, for example.
Examples of the azo compound include 2,2′-azobis (2,4-dimethylvaleronitrile), azobisisobutyronitrile, and the like.
Examples of the organic peroxide include benzoyl peroxide, ketone peroxide, peroxyketal, hydroperoxide, dialkyl peroxide, peroxyester, diacyl peroxide, and peroxydicarbonate.
上記熱ラジカル重合開始剤のうち市販されているものとしては、例えば、VPE-0201、VPE-0401、VPE-0601、VPS-0501、VPS-1001、V-501(いずれも富士フイルム和光純薬社製)等が挙げられる。 Examples of commercially available thermal radical polymerization initiators include VPE-0201, VPE-0401, VPE-0601, VPS-0501, VPS-1001, V-501 (all of which are Fuji Film Wako Pure Chemical Industries, Ltd.). Manufactured) and the like.
上記重合開始剤の含有量は、上記重合性化合物100重量部に対して、好ましい下限が0.01重量部、好ましい上限が10重量部である。上記重合開始剤の含有量が0.01重量部以上であることにより、得られる有機EL表示素子用封止剤が硬化性により優れるものとなる。上記重合開始剤の含有量が10重量部以下であることにより、得られる有機EL表示素子用封止剤の硬化反応が速くなり過ぎず、作業性により優れるものとなり、硬化物をより均一なものとすることができる。上記重合開始剤の含有量のより好ましい下限は0.05重量部、より好ましい上限は5重量部である。 The content of the polymerization initiator is preferably 0.01 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the polymerizable compound. When the content of the polymerization initiator is 0.01 parts by weight or more, the obtained sealing agent for organic EL display elements is more excellent in curability. When the content of the polymerization initiator is 10 parts by weight or less, the curing reaction of the obtained sealing agent for organic EL display elements does not become too fast, and the workability is improved, and the cured product is more uniform. It can be. The minimum with more preferable content of the said polymerization initiator is 0.05 weight part, and a more preferable upper limit is 5 weight part.
本発明の有機EL表示素子用封止剤は、増感剤を含有してもよい。上記増感剤は、上記重合開始剤の重合開始効率をより向上させて、本発明の有機EL表示素子用封止剤の硬化反応をより促進させる役割を有する。 The sealing agent for organic EL display elements of the present invention may contain a sensitizer. The sensitizer has a role of further improving the polymerization initiation efficiency of the polymerization initiator and further promoting the curing reaction of the sealing agent for organic EL display elements of the present invention.
上記増感剤としては、例えば、チオキサントン系化合物や、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、ベンゾフェノン、2,4-ジクロロベンゾフェノン、o-ベンゾイル安息香酸メチル、4,4’-ビス(ジメチルアミノ)ベンゾフェノン、4-ベンゾイル-4’-メチルジフェニルサルファイド等が挙げられる。
上記チオキサントン系化合物としては、例えば、2,4-ジエチルチオキサントン等が挙げられる。
Examples of the sensitizer include thioxanthone compounds, 2,2-dimethoxy-1,2-diphenylethane-1-one, benzophenone, 2,4-dichlorobenzophenone, methyl o-benzoylbenzoate, 4,4 Examples include '-bis (dimethylamino) benzophenone and 4-benzoyl-4'-methyldiphenyl sulfide.
Examples of the thioxanthone compound include 2,4-diethylthioxanthone.
上記増感剤の含有量は、上記重合性化合物100重量部に対して、好ましい下限が0.01重量部、好ましい上限が3重量部である。上記増感剤の含有量が0.01重量部以上であることにより、増感効果がより発揮される。上記増感剤の含有量が3重量部以下であることにより、吸収が大きくなり過ぎずに深部まで光を伝えることができる。上記増感剤の含有量のより好ましい下限は0.1重量部、より好ましい上限は1重量部である。 The content of the sensitizer is preferably 0.01 parts by weight and preferably 3 parts by weight with respect to 100 parts by weight of the polymerizable compound. When the content of the sensitizer is 0.01 parts by weight or more, the sensitizing effect is more exhibited. When the content of the sensitizer is 3 parts by weight or less, light can be transmitted to a deep part without excessive absorption. The minimum with more preferable content of the said sensitizer is 0.1 weight part, and a more preferable upper limit is 1 weight part.
本発明の有機EL表示素子用封止剤は、本発明の目的を阻害しない範囲で熱硬化剤を含有してもよい。
上記熱硬化剤としては、例えば、ヒドラジド化合物、イミダゾール誘導体、酸無水物、ジシアンジアミド、グアニジン誘導体、変性脂肪族ポリアミン、各種アミンとエポキシ樹脂との付加生成物等が挙げられる。
上記ヒドラジド化合物としては、例えば、1,3-ビス(ヒドラジノカルボノエチル)-5-イソプロピルヒダントイン、セバシン酸ジヒドラジド、イソフタル酸ジヒドラジド、アジピン酸ジヒドラジド、マロン酸ジヒドラジド等が挙げられる。
上記イミダゾール誘導体としては、例えば、1-シアノエチル-2-フェニルイミダゾール、N-(2-(2-メチル-1-イミダゾリル)エチル)尿素、2,4-ジアミノ-6-(2’-メチルイミダゾリル-(1’))-エチル-s-トリアジン、N,N’-ビス(2-メチル-1-イミダゾリルエチル)尿素、N,N’-(2-メチル-1-イミダゾリルエチル)-アジポアミド、2-フェニル-4-メチル-5-ヒドロキシメチルイミダゾール、2-フェニル-4,5-ジヒドロキシメチルイミダゾール等が挙げられる。
上記酸無水物としては、例えば、テトラヒドロ無水フタル酸、エチレングリコールビス(アンヒドロトリメリテート)等が挙げられる。
これらの熱硬化剤は、単独で用いられてもよいし、2種以上が組み合わせて用いられてもよい。
The sealing agent for organic EL display elements of this invention may contain a thermosetting agent in the range which does not inhibit the objective of this invention.
Examples of the thermosetting agent include hydrazide compounds, imidazole derivatives, acid anhydrides, dicyandiamides, guanidine derivatives, modified aliphatic polyamines, addition products of various amines and epoxy resins, and the like.
Examples of the hydrazide compound include 1,3-bis (hydrazinocarbonoethyl) -5-isopropylhydantoin, sebacic acid dihydrazide, isophthalic acid dihydrazide, adipic acid dihydrazide, malonic acid dihydrazide, and the like.
Examples of the imidazole derivatives include 1-cyanoethyl-2-phenylimidazole, N- (2- (2-methyl-1-imidazolyl) ethyl) urea, 2,4-diamino-6- (2′-methylimidazolyl- (1 ′))-ethyl-s-triazine, N, N′-bis (2-methyl-1-imidazolylethyl) urea, N, N ′-(2-methyl-1-imidazolylethyl) -adipamide, 2- Examples include phenyl-4-methyl-5-hydroxymethylimidazole and 2-phenyl-4,5-dihydroxymethylimidazole.
Examples of the acid anhydride include tetrahydrophthalic anhydride, ethylene glycol bis (anhydrotrimellitate), and the like.
These thermosetting agents may be used independently and 2 or more types may be used in combination.
上記熱硬化剤のうち市販されているものとしては、例えば、大塚化学社製の熱硬化剤、味の素ファインテクノ社製の熱硬化剤等が挙げられる。
上記大塚化学社製の熱硬化剤としては、例えば、SDH、ADH等が挙げられる。
上記味の素ファインテクノ社製の熱硬化剤としては、例えば、アミキュアVDH、アミキュアVDH-J、アミキュアUDH等が挙げられる。
As what is marketed among the said thermosetting agents, the thermosetting agent by an Otsuka Chemical company, the thermosetting agent by Ajinomoto Fine Techno Co., etc. are mentioned, for example.
Examples of the thermosetting agent manufactured by Otsuka Chemical Co., Ltd. include SDH and ADH.
Examples of the thermosetting agent manufactured by Ajinomoto Fine Techno Co. include Amicure VDH, Amicure VDH-J, Amicure UDH, and the like.
上記熱硬化剤の含有量は、上記重合性化合物100重量部に対して、好ましい下限が0.5重量部、好ましい上限が30重量部である。上記熱硬化剤の含有量がこの範囲であることにより、得られる有機EL表示素子用封止剤が優れた保存安定性を維持したまま、熱硬化性により優れるものとなる。上記熱硬化剤の含有量のより好ましい下限は1重量部、より好ましい上限は15重量部である。 The content of the thermosetting agent is preferably 0.5 parts by weight and preferably 30 parts by weight with respect to 100 parts by weight of the polymerizable compound. When the content of the thermosetting agent is within this range, the obtained sealing agent for organic EL display elements is more excellent in thermosetting properties while maintaining excellent storage stability. The minimum with more preferable content of the said thermosetting agent is 1 weight part, and a more preferable upper limit is 15 weight part.
本発明の有機EL表示素子用封止剤は、シランカップリング剤を含有してもよい。上記シランカップリング剤は、本発明の有機EL表示素子用封止剤と基板等との接着性を向上させる役割を有する。 The sealing agent for organic EL display elements of the present invention may contain a silane coupling agent. The said silane coupling agent has a role which improves the adhesiveness of the sealing agent for organic EL display elements of this invention, a board | substrate, etc.
上記シランカップリング剤としては、例えば、3-アミノプロピルトリメトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-イソシアネートプロピルトリメトキシシラン等が挙げられる。これらのシランカップリング剤は単独で用いられてもよいし、2種以上が組み合わせて用いられてもよい。 Examples of the silane coupling agent include 3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-isocyanatopropyltrimethoxysilane, and the like. These silane coupling agents may be used alone or in combination of two or more.
上記シランカップリング剤の含有量は、上記重合性化合物100重量部に対して、好ましい下限が0.1重量部、好ましい上限が10重量部である。上記シランカップリング剤の含有量がこの範囲であることにより、余剰のシランカップリング剤がブリードアウトすることを抑制しつつ、接着性を向上させる効果により優れるものとなる。上記シランカップリング剤の含有量のより好ましい下限は0.5重量部、より好ましい上限は5重量部である。 The content of the silane coupling agent is preferably 0.1 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the polymerizable compound. When the content of the silane coupling agent is within this range, the effect of improving the adhesiveness is suppressed while suppressing the excess silane coupling agent from bleeding out. The minimum with more preferable content of the said silane coupling agent is 0.5 weight part, and a more preferable upper limit is 5 weight part.
本発明の有機EL表示素子用封止剤は、更に、本発明の目的を阻害しない範囲において、表面改質剤を含有してもよい。上記表面改質剤を含有することにより、本発明の有機EL表示素子用封止剤の塗膜の平坦性を更に向上させることができる。
上記表面改質剤としては、例えば、界面活性剤やレベリング剤等が挙げられる。
The sealing agent for organic EL display elements of the present invention may further contain a surface modifier as long as the object of the present invention is not impaired. By containing the said surface modifier, the flatness of the coating film of the sealing agent for organic EL display elements of this invention can be improved further.
Examples of the surface modifier include surfactants and leveling agents.
上記表面改質剤としては、例えば、シリコーン系やフッ素系等のものが挙げられる。
上記表面改質剤のうち市販されているものとしては、例えば、ビックケミー・ジャパン社製の表面改質剤、AGCセイミケミカル社製の表面改質剤等が挙げられる。
上記ビックケミー・ジャパン社製の表面改質剤としては、例えば、BYK-340、BYK-345等が挙げられる。
上記AGCセイミケミカル社製の表面改質剤としては、例えば、サーフロンS-611等が挙げられる。
Examples of the surface modifier include silicone-based and fluorine-based ones.
Examples of commercially available surface modifiers include surface modifiers manufactured by Big Chemie Japan, and surface modifiers manufactured by AGC Seimi Chemical.
Examples of the surface modifier made by Big Chemie Japan include BYK-340, BYK-345, and the like.
Examples of the surface modifier made by AGC Seimi Chemical include Surflon S-611.
本発明の有機EL表示素子用封止剤は、粘度調整等を目的として溶剤を含有してもよいが、残存した溶剤により、有機発光材料層が劣化したりアウトガスが発生したりする等の問題が生じるおそれがあるため、溶剤を含有しない、又は、溶剤の含有量が0.05重量%以下であることが好ましい。 The encapsulant for organic EL display elements of the present invention may contain a solvent for the purpose of adjusting the viscosity, but problems such as deterioration of the organic light emitting material layer and generation of outgas due to the remaining solvent. Therefore, it is preferable that the solvent is not contained or the solvent content is 0.05% by weight or less.
また、本発明の有機EL表示素子用封止剤は、必要に応じて、補強剤、軟化剤、可塑剤、粘度調整剤、紫外線吸収剤、酸化防止剤等の公知の各種添加剤を含有してもよい。 Moreover, the sealing agent for organic EL display elements of this invention contains well-known various additives, such as a reinforcing agent, a softening agent, a plasticizer, a viscosity modifier, a ultraviolet absorber, antioxidant, as needed. May be.
本発明の有機EL表示素子用封止剤を製造する方法としては、例えば、ホモディスパー、ホモミキサー、万能ミキサー、プラネタリーミキサー、ニーダー、3本ロール等の混合機を用いて、重合性化合物と、重合開始剤と、増感剤や表面改質剤等の添加剤とを混合する方法等が挙げられる。 Examples of the method for producing the sealing agent for organic EL display elements of the present invention include a polymerizable compound using a mixer such as a homodisper, a homomixer, a universal mixer, a planetary mixer, a kneader, and a three roll. And a method of mixing a polymerization initiator and an additive such as a sensitizer and a surface modifier.
本発明の有機EL表示素子用封止剤は、波長395nmの紫外線を2000mJ/cm2照射してから30分後の硬化率(以下、「光照射してから30分後の硬化率」ともいう)の好ましい下限が80%である。上記光照射してから30分後の硬化率が80%以上であることにより、本発明の有機EL表示素子用封止剤は、ゾル成分を低減することができ、表示不良がより低減される。上記光照射してから30分後の硬化率のより好ましい下限は90%である。上記光照射してから30分後の硬化率は、100%であることが最も好ましい。
なお、本明細書において上記「硬化率」は、硬化前の封止剤と、光照射してから30分後の封止剤の硬化物と、光照射してから80℃で1時間加熱した後の封止剤の硬化物について、FT-IRを測定し、得られたスペクトルにおける重合性官能基由来のピークの面積値から、下記式により算出される値である。
硬化率(%)=((1-y/x)/(1-z/x))×100
上記式中、xは、硬化前の封止剤における重合性官能基由来のピーク面積値である。上記式中、yは、光照射してから30分後の封止剤の硬化物における該重合性官能基由来のピーク面積値である。上記式中、zは、光照射してから80℃で1時間加熱した後の封止剤の硬化物における該重合性官能基由来のピーク面積値である。
上記重合性官能基由来のピークは、例えば、上記重合性化合物がエポキシ化合物である場合は、エポキシ基由来のピーク(911cm-1)であり、上記重合性化合物がオキセタン化合物である場合は、オキセタニル基由来のピーク(978cm-1)である。
The encapsulant for organic EL display elements of the present invention is also referred to as a curing rate after 30 minutes after irradiation with ultraviolet rays having a wavelength of 395 nm at 2000 mJ / cm 2 (hereinafter referred to as “curing rate after 30 minutes after light irradiation”). ) Is preferably 80%. When the curing rate after 30 minutes from the light irradiation is 80% or more, the encapsulant for organic EL display elements of the present invention can reduce the sol component and display defects are further reduced. . A more preferable lower limit of the curing rate 30 minutes after the light irradiation is 90%. The curing rate 30 minutes after the light irradiation is most preferably 100%.
In the present specification, the above-mentioned “curing rate” means the encapsulant before curing, the cured product of the encapsulant 30 minutes after light irradiation, and heating at 80 ° C. for 1 hour after light irradiation. It is a value calculated by the following formula from the area value of the peak derived from the polymerizable functional group in the spectrum obtained by measuring FT-IR for the cured product of the later sealing agent.
Curing rate (%) = ((1-y / x) / (1-z / x)) × 100
In said formula, x is a peak area value derived from the polymerizable functional group in the sealing agent before hardening. In said formula, y is a peak area value derived from this polymerizable functional group in the hardened | cured material of the sealing agent 30 minutes after light irradiation. In the above formula, z is a peak area value derived from the polymerizable functional group in the cured product of the sealant after being irradiated with light and heated at 80 ° C. for 1 hour.
The peak derived from the polymerizable functional group is, for example, the peak derived from the epoxy group (911 cm −1 ) when the polymerizable compound is an epoxy compound, and the oxetanyl when the polymerizable compound is an oxetane compound. It is a peak derived from a group (978 cm −1 ).
本発明の有機EL表示素子用封止剤の硬化物の波長380nm以上800nm以下における光の全光線透過率の好ましい下限は80%である。上記全光線透過率が80%以上であることにより、得られる有機EL表示素子が光学特性により優れるものとなる。上記全光線透過率のより好ましい下限は85%である。
上記全光線透過率は、例えば、AUTOMATIC HAZE METER MODEL TC-III DPK(東京電色社製)等の分光計を用いて測定することができる。
また、上記全光線透過率の測定に用いる硬化物は、光硬化性の封止剤であれば、例えば、封止剤にLEDランプにて波長395nmの紫外線を2000mJ/cm2照射することにより得ることができ、熱硬化性の封止剤であれば、例えば、80℃で1時間加熱することにより得ることができる。
The preferable minimum of the total light transmittance of the light in the wavelength of 380 nm or more and 800 nm or less of the hardened | cured material of the sealing agent for organic EL display elements of this invention is 80%. When the total light transmittance is 80% or more, the obtained organic EL display element has superior optical characteristics. A more preferable lower limit of the total light transmittance is 85%.
The total light transmittance can be measured using a spectrometer such as AUTOMATIC HAZE METER MODEL TC-III DPK (manufactured by Tokyo Denshoku).
Moreover, if the hardened | cured material used for the measurement of the said total light transmittance is a photocurable sealing agent, for example, it will obtain by irradiating 2000 mJ / cm < 2 > of ultraviolet rays with a wavelength of 395 nm with a LED lamp to sealing agent. If it is a thermosetting sealant, it can be obtained by heating at 80 ° C. for 1 hour, for example.
本発明の有機EL表示素子用封止剤は、硬化物に紫外線を100時間照射した後の400nmにおける透過率が20μmの光路長にて85%以上であることが好ましい。上記紫外線を100時間照射した後の透過率が85%以上であることにより、透明性が高く、発光の損失が小さくなり、かつ、色再現性により優れるものとなる。上記紫外線を100時間照射した後の透過率のより好ましい下限は90%、更に好ましい下限は95%である。
上記紫外線を照射する光源としては、例えば、キセノンランプ、カーボンアークランプ等、従来公知の光源を用いることができる。
また、上記紫外線を100時間照射した後の透過率の測定に用いる硬化物は、光硬化性の封止剤であれば、例えば、封止剤にLEDランプにて波長395nmの紫外線を2000mJ/cm2照射することにより得ることができ、熱硬化性の封止剤であれば、例えば、80℃で1時間加熱することにより得ることができる。
In the sealing agent for organic EL display elements of the present invention, the transmittance at 400 nm after irradiating the cured product with ultraviolet rays for 100 hours is preferably 85% or more at an optical path length of 20 μm. When the transmittance after irradiating the ultraviolet rays for 100 hours is 85% or more, the transparency is high, the loss of light emission is small, and the color reproducibility is excellent. A more preferable lower limit of the transmittance after irradiation with the ultraviolet rays for 100 hours is 90%, and a more preferable lower limit is 95%.
As the light source for irradiating the ultraviolet rays, a conventionally known light source such as a xenon lamp or a carbon arc lamp can be used.
Moreover, if the hardened | cured material used for the measurement of the transmittance | permeability after irradiating the said ultraviolet-ray for 100 hours is a photocurable sealing agent, for example, ultraviolet rays with a wavelength of 395 nm will be 2000 mJ / cm with a LED lamp to a sealing agent. If it is a thermosetting sealant, it can be obtained, for example, by heating at 80 ° C. for 1 hour.
本発明の有機EL表示素子用封止剤は、JIS Z 0208に準拠して、硬化物を85℃、85%RHの環境下に24時間暴露して測定した100μm厚での透湿度が100g/m2以下であることが好ましい。上記透湿度が100g/m2以下であることにより、有機発光材料層に水分が到達してダークスポットが発生することを防止する効果により優れるものとなり、得られる有機EL表示素子が信頼性により優れるものとなる。
また、上記透湿度の測定に用いる硬化物は、光硬化性の封止剤であれば、例えば、封止剤にLEDランプにて波長395nmの紫外線を2000mJ/cm2照射することにより得ることができ、熱硬化性の封止剤であれば、例えば、80℃で1時間加熱することにより得ることができる。
The sealant for an organic EL display device of the present invention has a moisture permeability of 100 g / 100 μm when the cured product is exposed to an environment of 85 ° C. and 85% RH for 24 hours in accordance with JIS Z 0208. m is preferably 2 or less. When the moisture permeability is 100 g / m 2 or less, the effect of preventing moisture from reaching the organic light emitting material layer and the generation of dark spots is improved, and the resulting organic EL display element is more reliable. It will be a thing.
Moreover, if the hardened | cured material used for the said moisture permeability measurement is a photocurable sealing agent, it can obtain by irradiating 2000 mJ / cm < 2 > of ultraviolet rays with a wavelength of 395 nm with a LED lamp to a sealing agent, for example. If it is a thermosetting sealing agent, it can obtain by heating at 80 degreeC for 1 hour, for example.
本発明の有機EL表示素子用封止剤は、硬化物を85℃、85%RHの環境下に24時間暴露したときに、硬化物の含水率が0.5%未満であることが好ましい。上記硬化物の含水率が0.5%未満であることにより、硬化物中の水分による有機発光材料層の劣化を防止する効果により優れるものとなり、得られる有機EL表示素子が信頼性により優れるものとなる。上記硬化物の含水率のより好ましい上限は0.3%である。
上記含水率の測定方法としては、例えば、JIS K 7251に準拠してカールフィッシャー法により求める方法や、JIS K 7209-2に準拠して吸水後の重量増分を求める等の方法が挙げられる。
また、上記含水率の測定に用いる硬化物は、光硬化性の封止剤であれば、例えば、封止剤にLEDランプにて波長395nmの紫外線を2000mJ/cm2照射することにより得ることができ、熱硬化性の封止剤であれば、例えば、80℃で1時間加熱することにより得ることができる。
In the encapsulant for organic EL display elements of the present invention, the moisture content of the cured product is preferably less than 0.5% when the cured product is exposed to an environment of 85 ° C. and 85% RH for 24 hours. When the moisture content of the cured product is less than 0.5%, the effect of preventing the deterioration of the organic light emitting material layer due to moisture in the cured product is excellent, and the obtained organic EL display element is excellent in reliability. It becomes. A more preferable upper limit of the moisture content of the cured product is 0.3%.
Examples of the method for measuring the moisture content include a method of obtaining by a Karl Fischer method in accordance with JIS K 7251, and a method of obtaining a weight increment after water absorption in accordance with JIS K 7209-2.
Moreover, if the hardened | cured material used for the said moisture content measurement is a photocurable sealing agent, it can obtain by irradiating 2000 mJ / cm < 2 > of ultraviolet rays with a wavelength of 395 nm with a LED lamp to a sealing agent, for example. If it is a thermosetting sealing agent, it can obtain by heating at 80 degreeC for 1 hour, for example.
本発明1の有機EL表示素子用封止剤は、インクジェット法による塗布に好適に用いられ、本発明2の有機EL表示素子用封止剤は、インクジェット法による塗布に用いられる。
本発明の有機EL表示素子用封止剤を用いて有機EL表示素子を製造する方法としては、例えば、インクジェット法により、本発明の有機EL表示素子用封止剤を基材に塗布する工程と、塗布した有機EL表示素子用封止剤を光照射及び/又は加熱により硬化させる工程とを有する方法等が挙げられる。
The sealing agent for organic EL display elements of the present invention 1 is suitably used for coating by an ink jet method, and the sealing agent for organic EL display elements of the present invention 2 is used for coating by an ink jet method.
As a method for producing an organic EL display element using the sealing agent for organic EL display elements of the present invention, for example, a step of applying the sealing agent for organic EL display elements of the present invention to a substrate by an inkjet method, And a method of curing the applied sealing agent for organic EL display elements by light irradiation and / or heating.
本発明の有機EL表示素子用封止剤を基材に塗布する工程において、本発明の有機EL表示素子用封止剤は、基材の全面に塗布してもよく、基材の一部に塗布してもよい。塗布により形成される本発明の有機EL表示素子用封止剤の封止部の形状としては、有機発光材料層を有する積層体を外気から保護しうる形状であれば特に限定されず、該積層体を完全に被覆する形状であってもよいし、該積層体の周辺部に閉じたパターンを形成してもよいし、該積層体の周辺部に一部開口部を設けた形状のパターンを形成してもよい。 In the step of applying the organic EL display element sealant of the present invention to the substrate, the organic EL display element sealant of the present invention may be applied to the entire surface of the substrate, or on a part of the substrate. It may be applied. The shape of the sealing portion of the sealing agent for organic EL display elements of the present invention formed by coating is not particularly limited as long as it is a shape that can protect the laminate having the organic light emitting material layer from the outside air. A shape that completely covers the body may be formed, a closed pattern may be formed in the peripheral portion of the laminate, or a pattern having a shape in which a partial opening is provided in the peripheral portion of the laminate. It may be formed.
本発明の有機EL表示素子用封止剤を光照射により硬化させる場合、本発明の有機EL表示素子用封止剤は、300nm以上400nm以下の波長及び300mJ/cm2以上3000mJ/cm2以下の積算光量の光を照射することによって好適に硬化させることができる。 When curing the organic EL display element sealing agent of the present invention by light irradiation, the organic EL display sealant element of the present invention, 300 nm or more 400nm or less wavelength and 300 mJ / cm 2 or more 3000 mJ / cm 2 or less of It can be suitably cured by irradiating with an accumulated amount of light.
上記光照射に用いる光源としては、例えば、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、エキシマレーザ、ケミカルランプ、ブラックライトランプ、マイクロウェーブ励起水銀灯、メタルハライドランプ、ナトリウムランプ、ハロゲンランプ、キセノンランプ、LEDランプ、蛍光灯、太陽光、電子線照射装置等が挙げられる。これらの光源は、単独で用いられてもよく、2種以上が併用されてもよい。
これらの光源は、上記光ラジカル重合開始剤や光カチオン重合開始剤の吸収波長に合わせて適宜選択される。
Examples of the light source used for the light irradiation include a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, an excimer laser, a chemical lamp, a black light lamp, a microwave excitation mercury lamp, a metal halide lamp, a sodium lamp, a halogen lamp, and a xenon. A lamp, an LED lamp, a fluorescent lamp, sunlight, an electron beam irradiation apparatus, etc. are mentioned. These light sources may be used independently and 2 or more types may be used together.
These light sources are appropriately selected according to the absorption wavelength of the photo radical polymerization initiator or the photo cationic polymerization initiator.
本発明の有機EL表示素子用封止剤への光の照射手段としては、例えば、各種光源の同時照射、時間差をおいての逐次照射、同時照射と逐次照射との組み合わせ照射等が挙げられ、いずれの照射手段を用いてもよい。 Examples of the light irradiation means to the organic EL display element sealant of the present invention include simultaneous irradiation of various light sources, sequential irradiation with a time difference, combined irradiation of simultaneous irradiation and sequential irradiation, and the like. Any irradiation means may be used.
上記有機EL表示素子用封止剤を光照射及び/又は加熱により硬化させる工程により得られる硬化物は、更に無機材料膜で被覆されていてもよい。
上記無機材料膜を構成する無機材料としては、従来公知のものを用いることができ、例えば、窒化珪素(SiNx)や酸化珪素(SiOx)等が挙げられる。上記無機材料膜は、1層からなるものであってもよく、複数種の層を積層したものであってもよい。また、上記無機材料膜と本発明の有機EL表示素子用封止剤からなる樹脂膜とを、交互に繰り返して上記積層体を被覆してもよい。
The cured product obtained by the step of curing the organic EL display element sealing agent by light irradiation and / or heating may be further coated with an inorganic material film.
As the inorganic material forming the inorganic material layer can be a conventionally known, for example, silicon nitride (SiN x), silicon oxide (SiO x), and the like. The inorganic material film may be a single layer or may be a laminate of a plurality of types of layers. Moreover, you may coat | cover the said laminated body by repeating alternately the said inorganic material film | membrane and the resin film which consists of the sealing agent for organic EL display elements of this invention.
上記有機EL表示素子を製造する方法は、本発明の有機EL表示素子用封止剤を塗布した基材(以下、「一方の基材」ともいう)と他方の基材とを貼り合わせる工程を有していてもよい。
本発明の有機EL表示素子用封止剤を塗布する基材(以下、「一方の基材」ともいう)は、有機発光材料層を有する積層体の形成されている基材であってもよく、該積層体の形成されていない基材であってもよい。
上記一方の基材が上記積層体の形成されていない基材である場合、上記他方の基材を貼り合わせた際に、上記積層体を外気から保護できるように上記一方の基材に本発明の有機EL表示素子用封止剤を塗布すればよい。即ち、他方の基材を貼り合わせた際に上記積層体の位置となる場所に全面的に塗布するか、又は、他方の基材を貼り合わせた際に上記積層体の位置となる場所が完全に収まる形状に、閉じたパターンの封止剤部を形成してもよい。
The method for producing the organic EL display element comprises a step of bonding a base material (hereinafter also referred to as “one base material”) coated with the organic EL display element sealing agent of the present invention and the other base material. You may have.
The substrate on which the sealing agent for organic EL display elements of the present invention is applied (hereinafter also referred to as “one substrate”) may be a substrate on which a laminate having an organic light emitting material layer is formed. A base material on which the laminate is not formed may be used.
When the one substrate is a substrate on which the laminate is not formed, the present invention is applied to the one substrate so that the laminate can be protected from the outside air when the other substrate is bonded. What is necessary is just to apply | coat the sealing agent for organic EL display elements. That is, apply the entire surface to the location of the laminate when the other substrate is bonded, or the location of the laminate is complete when the other substrate is bonded. The sealing agent portion having a closed pattern may be formed in a shape that fits in the shape.
上記有機EL表示素子用封止剤を光照射及び/又は加熱により硬化させる工程は、上記一方の基材と上記他方の基材とを貼り合わせる工程の前に行なってもよいし、上記一方の基材と上記他方の基材とを貼り合わせる工程の後に行なってもよい。
上記有機EL表示素子用封止剤を光照射及び/又は加熱により硬化させる工程を、上記一方の基材と上記他方の基材とを貼り合わせる工程の前に行なう場合、本発明の有機EL表示素子用封止剤は、光照射及び/又は加熱してから硬化反応が進行して接着ができなくなるまでの可使時間が1分以上であることが好ましい。上記可使時間が1分以上であることにより、上記一方の基材と上記他方の基材とを貼り合わせる前に硬化が進行し過ぎることなく、より高い接着強度を得ることができる。
The step of curing the organic EL display element sealant by light irradiation and / or heating may be performed before the step of bonding the one base material and the other base material, You may perform after the process of bonding a base material and said other base material.
When the step of curing the organic EL display element sealant by light irradiation and / or heating is performed before the step of bonding the one base material and the other base material, the organic EL display of the present invention. The device sealant preferably has a pot life of 1 minute or longer after irradiation with light and / or heating until the curing reaction proceeds and adhesion becomes impossible. When the pot life is 1 minute or longer, higher adhesion strength can be obtained without excessive curing before the one base material and the other base material are bonded together.
上記一方の基材と上記他方の基材とを貼り合わせる工程において、上記一方の基材と上記他方の基材とを貼り合わせる方法は特に限定されないが、減圧雰囲気下で貼り合わせることが好ましい。
上記減圧雰囲気下の真空度の好ましい下限は0.01kPa、好ましい上限は10kPaである。上記減圧雰囲気下の真空度がこの範囲であることにより、真空装置の気密性や真空ポンプの能力から真空状態を達成するのに長時間を費やすことなく、上記一方の基材と上記他方の基材とを貼り合わせる際の本発明の有機EL表示素子用封止剤中の気泡をより効率的に除去することができる。
In the step of bonding the one base material and the other base material, a method of bonding the one base material and the other base material is not particularly limited, but it is preferable to bond them in a reduced-pressure atmosphere.
The preferable lower limit of the degree of vacuum in the reduced-pressure atmosphere is 0.01 kPa, and the preferable upper limit is 10 kPa. When the degree of vacuum in the reduced-pressure atmosphere is within this range, the one base material and the other base material are not spent for a long time to achieve a vacuum state due to the airtightness of the vacuum device and the ability of the vacuum pump. Bubbles in the sealing agent for organic EL display elements of the present invention when the material is bonded can be more efficiently removed.
本発明の有機EL表示素子用封止剤は、トップエミッション型の有機EL表示素子の封止に好適に用いることができる。本発明の有機EL表示素子用封止剤を用いてなるトップエミッション型有機EL表示素子もまた、本発明の1つである。
なお、本発明の有機EL表示素子用封止剤は、ボトムエミッション型の有機EL表示素子の封止に用いた場合も、表示性能に優れる有機EL表示素子を得ることができるものとなる。
The sealing agent for organic EL display elements of this invention can be used suitably for sealing of a top emission type organic EL display element. The top emission type organic EL display element using the sealing agent for organic EL display elements of the present invention is also one aspect of the present invention.
In addition, even when the sealing agent for organic EL display elements of the present invention is used for sealing a bottom emission type organic EL display element, an organic EL display element having excellent display performance can be obtained.
本発明によれば、インクジェット塗布性に優れ、かつ、トップエミッション型であっても表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤を提供することができる。また、本発明によれば、該有機EL表示素子用封止剤を用いてなるトップエミッション型有機EL表示素子を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in inkjet applicability | paintability, and is excellent in display performance even if it is a top emission type can be provided. Moreover, according to this invention, the top emission type organic EL display element formed using this sealing agent for organic EL display elements can be provided.
以下に実施例を掲げて本発明を更に詳しく説明するが、本発明はこれら実施例のみに限定されない。 Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples.
(実施例1~4、比較例1~3)
表1に記載された配合比に従い、各材料を、ホモディスパー型撹拌混合機(プライミクス社製、「ホモディスパーL型」)を用い、撹拌速度3000rpmで均一に撹拌混合することにより、実施例1~4、比較例1~3の各有機EL表示素子用封止剤を作製した。得られた有機EL表示素子用封止剤に対して、LEDランプにて波長395nmの紫外線を2000mJ/cm2照射することにより、硬化物を得た。
実施例及び比較例で得られた各有機EL表示素子用封止剤について、E型粘度計(東機産業社製、「VISCOMETER TV-22」)を用い、CP1型のコーンプレートにて、25℃、100rpmの条件において粘度を測定した。結果を表1に示した。
また、実施例及び比較例で得られた各有機EL表示素子用封止剤について、25℃において動的濡れ性試験機(レスカ社製、「WET-6100型」)により表面張力を測定した。結果を表1に示した。
更に、実施例及び比較例で得られた各有機EL表示素子用封止剤及び硬化物の比重を測定した。得られた各比重から、上述した式により硬化収縮率を算出した。結果を表1に示した。
加えて、実施例及び比較例で得られた各硬化物1mgについて、熱脱着装置とGC-MS装置とを用いて、80℃、30分の熱脱着条件で加熱した際に発生したガス成分の量をアウトガス発生量として測定した。具体的な測定条件について以下に示す。
熱脱着装置 :Turbo Matrix650(パーキンエルマー社製)
熱脱着条件 :80℃、30分
スプリット :入口15mL/分、出口15mL/分、注入量5.2%
GC-MS装置 :JMS Q1000(日本電子社製)
分離カラム :EQUITY-1(無極性)
0.32mm×60m×0.25μm
GC昇温速度 :40℃4分→10℃/分→300℃10分
キャリアガス(流量):He(1.5mL/分)
MS測定範囲 :29~600amu(scan 500ms)
イオン化電圧 :70eV
MS温度 :イオン源230℃、インターフェイス250℃
結果を表1に示した。
(Examples 1 to 4, Comparative Examples 1 to 3)
In accordance with the blending ratio described in Table 1, each material was uniformly stirred and mixed at a stirring speed of 3000 rpm using a homodisper type stirring mixer (“Primix Corporation,“ Homodisper L type ”). To 4 and Comparative Examples 1 to 3 were prepared. The cured product was obtained by irradiating the obtained encapsulant for organic EL display elements with 2000 mJ / cm 2 of UV light having a wavelength of 395 nm using an LED lamp.
About each sealing agent for organic EL display elements obtained in the Examples and Comparative Examples, an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., “VISCOMETER TV-22”) was used, and a CP1-type cone plate was used. The viscosity was measured under the conditions of 100 ° C. and 100 ° C. The results are shown in Table 1.
Further, the surface tension of each of the encapsulants for organic EL display elements obtained in Examples and Comparative Examples was measured at 25 ° C. using a dynamic wettability tester (“WET-6100 type” manufactured by Reska Co.). The results are shown in Table 1.
Furthermore, specific gravity of each sealing agent for organic EL display elements and hardened | cured material obtained by the Example and the comparative example was measured. From each specific gravity obtained, the cure shrinkage rate was calculated by the above-described formula. The results are shown in Table 1.
In addition, about 1 mg of each cured product obtained in the examples and comparative examples, using a thermal desorption apparatus and a GC-MS apparatus, a gas component generated when heated at 80 ° C. under a thermal desorption condition of 30 minutes. The amount was measured as the outgas generation amount. Specific measurement conditions are shown below.
Thermal desorption device: Turbo Matrix 650 (manufactured by PerkinElmer)
Thermal desorption conditions: 80 ° C., 30 minutes Split: Inlet 15 mL / min, outlet 15 mL / min, injection amount 5.2%
GC-MS device: JMS Q1000 (manufactured by JEOL Ltd.)
Separation column: EQUITY-1 (Nonpolar)
0.32mm × 60m × 0.25μm
GC temperature rising rate: 40 ° C. for 4 minutes → 10 ° C./minute→300° C. for 10 minutes Carrier gas (flow rate): He (1.5 mL / minute)
MS measurement range: 29-600 amu (scan 500 ms)
Ionization voltage: 70 eV
MS temperature: ion source 230 ° C, interface 250 ° C
The results are shown in Table 1.
<評価>
実施例及び比較例で得られた各有機EL表示素子用封止剤について以下の評価を行った。結果を表1に示した。
なお、インクジェット吐出性、濡れ広がり性、及び、ダークスポット直径拡大率の各評価において、インクジェット用塗布ヘッドとしてはIJH-30(IJT社製)を用い、インクジェット塗布は加熱を行わずに行った(ヘッド温度25℃)。
<Evaluation>
The following evaluation was performed about each sealing agent for organic EL display elements obtained by the Example and the comparative example. The results are shown in Table 1.
In each evaluation of ink jet discharge property, wettability and dark spot diameter enlargement ratio, IJH-30 (manufactured by IJT) was used as the ink jet coating head, and the ink jet coating was performed without heating ( Head temperature 25 ° C.).
(1)インクジェット塗布性
(1-1)インクジェット吐出性
実施例及び比較例で得られた各有機EL表示素子用封止剤を、インクジェット吐出装置(マイクロジェット社製、「NanoPrinter500」)を用いて、10ピコリットルの液滴量にて、アルカリ洗浄した無アルカリガラス(旭硝子社製、「AN100」)上に塗布した。インクジェットノズルから液滴が正常に吐出されて基板に着弾した場合を「○」、正常に吐出されなかった場合を「×」としてインクジェット吐出性を評価した。
(1) Inkjet applicability (1-1) Inkjet ejection properties Each of the organic EL display element sealants obtained in Examples and Comparative Examples was used with an inkjet ejection device (“NanoPrinter500” manufactured by Microjet Co., Ltd.). It was applied on alkali-cleaned non-alkali glass (“AN100” manufactured by Asahi Glass Co., Ltd.) with a droplet volume of 10 picoliter. The ink jet discharge performance was evaluated by assuming that “◯” indicates that the liquid droplets were normally discharged from the ink jet nozzle and landed on the substrate, and “X” indicates that the liquid droplets were not normally discharged.
(1-2)濡れ広がり性
実施例及び比較例で得られた各有機EL表示素子用封止剤を、インクジェット吐出装置(マイクロジェット社製、「NanoPrinter500」)を用いて、10ピコリットルの液滴量にて、アルカリ洗浄した無アルカリガラス(旭硝子社製、「AN100」)上に、5m/秒の速度にて500μmピッチで1000滴塗布した。塗布から10分後の無アルカリガラス上の液滴の直径を測定し、液滴の直径が150μm以上であった場合を「○」、液滴の直径が50μm以上150μm未満であった場合を「△」、液滴の直径が50μm未満であった場合を「×」として濡れ広がり性を評価した。
(1-2) Wetting and spreading property Each of the encapsulants for organic EL display elements obtained in Examples and Comparative Examples is a 10 picoliter liquid using an inkjet discharge device (“NanoPrinter500” manufactured by Microjet). With a drop amount, 1000 drops were applied at a speed of 5 m / sec on a non-alkali glass (ASA 100, manufactured by Asahi Glass Co., Ltd.) washed with alkali at a pitch of 500 μm. The diameter of the droplet on the alkali-free glass 10 minutes after the coating was measured. The case where the diameter of the droplet was 150 μm or more was “◯”, and the case where the diameter of the droplet was 50 μm or more and less than 150 μm was “ “Δ”, the case where the diameter of the droplet was less than 50 μm was evaluated as “×”, and the wetting and spreading property was evaluated.
(2)硬化率
実施例及び比較例で得られた各有機EL表示素子用封止剤について、硬化前、光照射してから30分後、及び、光照射してから80℃で1時間加熱した後の封止剤の硬化物について、FT-IRを測定した。得られたスペクトルにおけるエポキシ基由来のピーク(911cm-1)又はオキセタニル基由来のピーク(978cm-1)の面積値から、上述した式により硬化率を算出した。
(2) Curing rate About each sealing agent for organic EL display elements obtained in Examples and Comparative Examples, before curing, after 30 minutes from light irradiation, and after light irradiation, heat at 80 ° C. for 1 hour. The FT-IR of the cured product of the sealing agent after the measurement was measured. From area values of peaks obtained from the epoxy group in the spectrum (911 cm -1), or oxetanyl group derived peak (978cm -1), it was calculated hardening rate by the above-mentioned formula.
(3)有機EL表示素子の発光状態
以下の(3-1)~(3-4)に示す方法でトップエミッション型有機EL表示素子を得た。また、得られた有機EL表示素子について、以下の(3-5)及び(3-6)に示す方法で有機EL表示素子の発光状態を評価した。
(3) Light emission state of organic EL display element A top emission type organic EL display element was obtained by the method shown in (3-1) to (3-4) below. Further, the light emitting state of the organic EL display element was evaluated by the methods shown in the following (3-5) and (3-6).
(3-1)有機発光材料層を有する積層体が配置された基板の作製
ガラス基板(長さ25mm、幅25mm、厚さ0.7mm)にITO電極を1000Åの厚さで成膜したものを基板とした。上記基板をアセトン、アルカリ水溶液、イオン交換水、イソプロピルアルコールにてそれぞれ15分間超音波洗浄した後、煮沸させたイソプロピルアルコールにて10分間洗浄し、更に、UV-オゾンクリーナ(日本レーザー電子社製、「NL-UV253」)にて直前処理を行った。
次に、この基板を真空蒸着装置の基板ホルダーに固定し、素焼きの坩堝にN,N’-ジ(1-ナフチル)-N,N’-ジフェニルベンジジン(α-NPD)を200mg、別の素焼き坩堝にトリス(8-キノリノラト)アルミニウム(Alq3)を200mg入れ、真空チャンバー内を、1×10-4Paまで減圧した。その後、α-NPDの入った坩堝を加熱し、α-NPDを蒸着速度15Å/sで基板に堆積させ、膜厚600Åの正孔輸送層を成膜した。次いで、Alq3の入った坩堝を加熱し、15Å/sの蒸着速度で膜厚600Åの有機発光材料層を成膜した。その後、正孔輸送層及び有機発光材料層が形成された基板を別の真空蒸着装置に移し、この真空蒸着装置内のタングステン製抵抗加熱ボートにフッ化リチウム200mg、別のタングステン製ボートにアルミニウム線1.0gを入れた。その後、真空蒸着装置の蒸着器内を2×10-4Paまで減圧してフッ化リチウムを0.2Å/sの蒸着速度で5Å成膜した後、アルミニウムを20Å/sの速度で1000Å成膜した。窒素により蒸着器内を常圧に戻し、10mm×10mmの有機発光材料層を有する積層体が配置された基板を取り出した。
(3-1) Fabrication of a substrate on which a laminate having an organic light emitting material layer is arranged A glass substrate (length 25 mm, width 25 mm, thickness 0.7 mm) having an ITO electrode formed in a thickness of 1000 mm A substrate was used. The substrate was ultrasonically washed with acetone, an aqueous alkali solution, ion-exchanged water, and isopropyl alcohol for 15 minutes, respectively, then washed with boiled isopropyl alcohol for 10 minutes, and a UV-ozone cleaner (manufactured by Nippon Laser Electronics Co., Ltd.). The last treatment was performed with “NL-UV253”).
Next, this substrate is fixed to a substrate holder of a vacuum deposition apparatus, and 200 mg of N, N'-di (1-naphthyl) -N, N'-diphenylbenzidine (α-NPD) is added to the unglazed crucible. 200 mg of tris (8-quinolinolato) aluminum (Alq 3 ) was put in the crucible, and the pressure in the vacuum chamber was reduced to 1 × 10 −4 Pa. Thereafter, the crucible containing α-NPD was heated, and α-NPD was deposited on the substrate at a deposition rate of 15 s / s to form a 600 正 孔 hole transport layer. Next, the crucible containing Alq 3 was heated to form an organic light emitting material layer having a thickness of 600 で at a deposition rate of 15 Å / s. Thereafter, the substrate on which the hole transport layer and the organic light emitting material layer are formed is transferred to another vacuum vapor deposition apparatus, and 200 mg of lithium fluoride is added to a tungsten resistance heating boat in the vacuum vapor deposition apparatus, and an aluminum wire is added to another tungsten boat. 1.0 g was added. After that, the inside of the vapor deposition unit of the vacuum vapor deposition apparatus is depressurized to 2 × 10 −4 Pa to form a lithium fluoride film with a thickness of 5 mm at a deposition rate of 0.2 kg / s, and then aluminum with a film thickness of 1000 mm at a rate of 20 kg / s. did. The inside of the vapor deposition unit was returned to normal pressure with nitrogen, and the substrate on which the laminate having the organic light emitting material layer of 10 mm × 10 mm was arranged was taken out.
(3-2)無機材料膜Aによる被覆
得られた積層体が配置された基板に13mm×13mmの開口部を有するマスクを設置し、プラズマCVD法にて該積層体全体を覆うように無機材料膜Aを形成した。
プラズマCVD法は、原料ガスとしてSiH4ガス及び窒素ガスを用い、各々の流量をSiH4ガス10sccm、窒素ガス200sccmとし、RFパワーを10W(周波数2.45GHz)、チャンバー内温度を100℃、チャンバー内圧力を0.9Torrとする条件で行った。
形成された無機材料膜Aの厚さは、約1μmであった。
(3-2) Covering with inorganic material film A A mask having an opening of 13 mm × 13 mm is placed on the substrate on which the obtained laminate is disposed, and the inorganic material is covered by the plasma CVD method so as to cover the entire laminate. Film A was formed.
In the plasma CVD method, SiH 4 gas and nitrogen gas are used as source gases, the flow rates of each are SiH 4 gas 10 sccm, nitrogen gas 200 sccm, RF power 10 W (frequency 2.45 GHz), chamber temperature 100 ° C., chamber The test was performed under the condition that the internal pressure was 0.9 Torr.
The formed inorganic material film A had a thickness of about 1 μm.
(3-3)樹脂保護膜の形成
得られた基板に対し、実施例及び比較例で得られた各有機EL表示素子用封止剤を、インクジェット吐出装置(マイクロジェット社製、「NanoPrinter300」)を使用して基板にパターン塗布した。
その後、LEDランプを用いて波長395nmの紫外線を2000mJ/cm2照射して有機EL表示素子用封止剤を硬化させて樹脂保護膜を形成した。
(3-3) Formation of Resin Protective Film Each organic EL display element sealant obtained in Examples and Comparative Examples was applied to the obtained substrate using an inkjet discharge device (“NanoPrinter300” manufactured by MicroJet). Was used to apply a pattern to the substrate.
Thereafter, an ultraviolet ray having a wavelength of 395 nm was irradiated with 2000 mJ / cm 2 using an LED lamp to cure the organic EL display element sealant, thereby forming a resin protective film.
(3-4)無機材料膜Bによる被覆
樹脂保護膜を形成した後、基板に12mm×12mmの開口部を有するマスクを設置し、プラズマCVD法にて該樹脂保護膜の全体を覆うように無機材料膜Bを形成して有機EL表示素子を得た。
プラズマCVD法は、上記「(3-2)無機材料膜Aによる被覆」と同様の条件で行った。
形成された無機材料膜Bの厚さは、約1μmであった。
(3-4) After the coating resin protective film is formed by the inorganic material film B, a mask having an opening of 12 mm × 12 mm is set on the substrate, and the whole of the resin protective film is covered by plasma CVD. The material film B was formed to obtain an organic EL display element.
The plasma CVD method was performed under the same conditions as in “(3-2) Coating with inorganic material film A”.
The formed inorganic material film B had a thickness of about 1 μm.
(3-5)初期のダークスポット直径の計測
得られたトップエミッション型有機EL表示素子について、光学顕微鏡にて発光状態を観察し、初期のダークスポット直径を計測した。ダークスポットが複数ある場合には、直径20μm付近のものを優先的に観察した。
(3-5) Measurement of initial dark spot diameter With respect to the obtained top emission type organic EL display element, the light emission state was observed with an optical microscope, and the initial dark spot diameter was measured. When there were a plurality of dark spots, one with a diameter of about 20 μm was preferentially observed.
(3-6)ダークスポット直径拡大率
得られた有機EL表示素子を、温度85℃、湿度85%の環境下で100時間暴露した後、3Vの電圧を印加し、有機EL表示素子の発光状態を光学顕微鏡で観察し、上記「(3-5)」と同様にして85℃、85%、100時間後のダークスポット直径を計測した。
ダークスポット直径拡大率が1.1倍未満であった場合を「◎」、1.1倍以上1.2倍未満であった場合を「○」、1.2倍以上1.5倍未満であった場合を「△」、1.5倍以上又は非発光部が著しく拡大した場合を「×」として有機EL表示素子の発光状態を評価した。
ダークスポット直径拡大率については、下記式により算出した。
ダークスポット直径拡大率=85℃、85%、100時間後のダークスポット直径/初期のダークスポット直径
(3-6) Dark spot diameter enlargement ratio The organic EL display element obtained was exposed for 100 hours in an environment of temperature 85 ° C. and humidity 85%, and then a voltage of 3 V was applied to the light emission state of the organic EL display element. Were observed with an optical microscope, and the dark spot diameter after 100 hours was measured at 85 ° C. and 85% in the same manner as in the above “(3-5)”.
When the dark spot diameter enlargement ratio is less than 1.1 times, “「 ”, when it is 1.1 times or more and less than 1.2 times,“ ◯ ”, when it is 1.2 times or more and less than 1.5 times The light emission state of the organic EL display element was evaluated with “Δ” as the case where it was present, 1.5 times or more, or “x” as the case where the non-light emitting portion was significantly enlarged.
The dark spot diameter expansion rate was calculated by the following formula.
Dark spot diameter expansion rate = 85 ° C, 85%, dark spot diameter after 100 hours / initial dark spot diameter
本発明によれば、インクジェット塗布性に優れ、かつ、トップエミッション型であっても表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤を提供することができる。また、本発明によれば、該有機EL表示素子用封止剤を用いてなるトップエミッション型有機EL表示素子を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in inkjet applicability | paintability, and is excellent in display performance even if it is a top emission type can be provided. Moreover, according to this invention, the top emission type organic EL display element formed using this sealing agent for organic EL display elements can be provided.
Claims (8)
硬化収縮率が11%未満であり、かつ、熱脱着GC-MS法により80℃、30分の熱脱着条件にて測定される硬化物のアウトガス発生量が3000ppm未満である
ことを特徴とする有機EL表示素子用封止剤。 Containing a polymerizable compound and a polymerization initiator,
Organic having a cure shrinkage of less than 11% and an outgas generation amount of a cured product of less than 3000 ppm measured by a thermal desorption GC-MS method at 80 ° C. for 30 minutes. Sealant for EL display element.
重合性化合物と重合開始剤とを含有し、
硬化収縮率が11%未満であり、かつ、熱脱着GC-MS法により80℃、30分の熱脱着条件にて測定される硬化物のアウトガス発生量が3000ppm未満である
ことを特徴とする有機EL表示素子用封止剤。 An organic EL display element sealing agent used for coating by an inkjet method,
Containing a polymerizable compound and a polymerization initiator,
Organic having a cure shrinkage of less than 11% and an outgas generation amount of a cured product of less than 3000 ppm measured by a thermal desorption GC-MS method at 80 ° C. for 30 minutes. Sealant for EL display element.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019521511A JP7497155B2 (en) | 2018-04-20 | 2019-04-11 | Sealant for organic EL display element and top-emission organic EL display element |
| CN201980025061.4A CN111937493B (en) | 2018-04-20 | 2019-04-11 | Sealant for organic EL display element and top emission type organic EL display element |
| KR1020207018042A KR20210004942A (en) | 2018-04-20 | 2019-04-11 | Encapsulant for organic EL display devices and top emission type organic EL display devices |
| JP2023102355A JP2023123648A (en) | 2018-04-20 | 2023-06-22 | SEALANT FOR ORGANIC EL DISPLAY DEVICE AND TOP EMISSION TYPE ORGANIC EL DISPLAY DEVICE |
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| JP2018-081442 | 2018-04-20 | ||
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| JP (2) | JP7497155B2 (en) |
| KR (1) | KR20210004942A (en) |
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| JP2021190428A (en) * | 2020-06-03 | 2021-12-13 | 三星エスディアイ株式会社Samsung SDI Co., Ltd. | Composition for sealing organic light-emitting element and organic light-emitting display device including organic layer manufactured using the same |
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| KR20210004942A (en) | 2021-01-13 |
| JP7497155B2 (en) | 2024-06-10 |
| CN111937493B (en) | 2024-09-06 |
| CN111937493A (en) | 2020-11-13 |
| JP2023123648A (en) | 2023-09-05 |
| JPWO2019203123A1 (en) | 2021-03-18 |
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