WO2019203180A1 - Sealant for organic el display element - Google Patents
Sealant for organic el display element Download PDFInfo
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- WO2019203180A1 WO2019203180A1 PCT/JP2019/016108 JP2019016108W WO2019203180A1 WO 2019203180 A1 WO2019203180 A1 WO 2019203180A1 JP 2019016108 W JP2019016108 W JP 2019016108W WO 2019203180 A1 WO2019203180 A1 WO 2019203180A1
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- Prior art keywords
- organic
- display elements
- display
- sealing agent
- display element
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/871—Self-supporting sealing arrangements
- H10K59/8722—Peripheral sealing arrangements, e.g. adhesives, sealants
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
- C08G59/686—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/16—Cyclic ethers having four or more ring atoms
- C08G65/18—Oxetanes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/04—Sealing arrangements, e.g. against humidity
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
Definitions
- the present invention relates to a sealant for an organic EL display device that can provide an organic EL display device that is excellent in coating properties, fast curing properties, low outgassing properties, storage stability, and display performance.
- An organic electroluminescence display element (organic EL display element) has a thin film structure in which an organic light emitting material layer is sandwiched between a pair of electrodes facing each other. When electrons are injected from one electrode into the organic light emitting material layer and holes are injected from the other electrode, electrons and holes are combined in the organic light emitting material layer to perform self-light emission. Compared with a liquid crystal display element or the like that requires a backlight, the visibility is better, the thickness can be reduced, and direct current low voltage driving is possible.
- an organic EL display element has a problem that when the organic light emitting material layer and the electrode are exposed to the outside air, the light emission characteristics thereof are rapidly deteriorated and the life is shortened. Therefore, for the purpose of improving the stability and durability of the organic EL display element, in the organic EL display element, a sealing technique for shielding the organic light emitting material layer and the electrode from moisture and oxygen in the atmosphere is indispensable. Yes.
- Patent Document 1 includes an organic filling layer made of an in-plane sealing agent that covers and seals a laminate having an organic light emitting material layer, and a peripheral sealing agent containing a moisture absorbent, and the organic filling layer A method of sealing an organic EL display element by a configuration having a moisture-absorbing seal layer covering the side surfaces of the organic EL display device is disclosed.
- the present invention provides an organic EL display element sealant that can provide an organic EL display element that is excellent in coating properties, fast curability, low outgassing properties, storage stability, and display performance. With the goal.
- the present invention contains a curable resin and a thermal cationic polymerization initiator, the curable resin contains an alicyclic epoxy compound and an oxetane compound, and a temperature increase rate of 40 ° C./min in differential scanning calorimetry.
- the temperature from holding at 100 ° C. until the rise of the exothermic peak is 3 minutes or less, and stored for 4 days in an environment of 40 ° C. and 22.5% RH. It is the sealing agent for organic EL display elements whose viscosity increase rate after having been 20% or less.
- the present invention is described in detail below.
- the present inventor considers that the cause of display defects such as dark spots in the organic EL display element is that the sealing agent used generates outgas, and the organic EL display is made of a material having excellent low outgassing properties.
- An investigation was made on sealing an organic EL display element using an element sealing agent.
- display defects such as dark spots may occur in the obtained organic EL display element.
- the present inventor has a laminate having an organic light emitting material layer by reducing the viscosity of the organic EL display element sealant used as an in-plane sealant upon heating such as curing. It was thought that the penetration of the organic EL display element caused the display defect.
- the present inventor has proposed a low curable resin and thermal polymerization initiator used for the sealant in order to improve the fast curability of the sealant for organic EL display elements and prevent penetration into the laminate.
- the obtained sealant has a problem that it tends to thicken and is inferior in storage stability. Therefore, the present inventor used a combination of an alicyclic epoxy compound and an oxetane compound as a curable resin, and further, the time until the rise of the exothermic peak when the differential scanning calorimetry of the sealant was measured, It was examined to adjust the thickening rate after storage for 4 days in an environment of 22.5% RH to a specific value or less.
- an organic EL display element sealing agent that is excellent in all of coating properties, fast curability, low outgassing properties, and storage stability, and by using the organic EL display element sealing agent.
- the present inventors have found that an organic EL display element having excellent display performance can be obtained, and have completed the present invention.
- the sealing agent for organic EL display elements of the present invention is heated at a rate of 40 ° C./min in differential scanning calorimetry, held at 100 ° C. when held at 100 ° C., and until the rise of the exothermic peak.
- the time (hereinafter also referred to as “curing start time”) is 3 minutes or less.
- the hardening start time is 3 minutes or less, the sealing agent for organic EL display elements of this invention is excellent in quick curability, and the obtained organic EL display element becomes excellent in display performance.
- the curing start time is preferably 2.5 minutes or less, and more preferably 2 minutes or less.
- the differential scanning calorimetry was performed using a differential scanning calorimeter and a holding temperature of 100 ° C.
- differential scanning calorimeter in an environment of 25 ° C. and 50% RH for 10 mg of sealant placed in an aluminum pan. It can be measured under the measurement condition of ° C.
- Examples of the differential scanning calorimeter include Thermo plus DSC 8230 (manufactured by Rigaku).
- the sealing agent for organic EL display elements of the present invention has a viscosity increase rate of 20% or less after storage for 4 days in an environment of 40 ° C. and 22.5% RH.
- the viscosity increase rate is preferably 15% or less, more preferably 10% or less, and most preferably 0%.
- thickening rate means that the viscosity immediately after production (before storage) is A, and the viscosity after storage for 4 days in an environment of 40 ° C. and 22.5% RH is B. It is a value calculated by the following formula.
- Thickening rate (%) ((BA) ⁇ A) ⁇ 100
- the “viscosity” means a value measured using an E-type viscometer under the conditions of 25 ° C. and 20 rpm.
- the E-type viscometer include VISCOMETER TV-22 (manufactured by Toki Sangyo Co., Ltd.), and a CP1 cone plate can be used.
- the above-mentioned curing start time and the above thickening rate are the ranges described above by selecting these types and adjusting the content ratios of other components such as a curable resin, a thermal cationic polymerization initiator, and a stabilizer described later. It can be.
- the sealing agent for organic EL display elements of this invention contains curable resin.
- the curable resin contains an alicyclic epoxy compound and an oxetane compound.
- the resulting organic EL display element encapsulant is inferior in fast curability or the like.
- Examples of the alicyclic epoxy compound include 3,4-epoxycyclohexylmethyl (meth) acrylate, 1,2: 8,9-diepoxy limonene, 4-vinylcyclohexene monooxide, vinylcyclohexene dioxide, and methylated vinyl.
- Cyclohexene dioxide (3,4-epoxycyclohexyl) methyl-3,4-epoxycyclohexylcarboxylate, bis (3,4-epoxycyclohexylmethyl) ether, 3,4,3 ′, 4′-diepoxycyclohexyl, Examples thereof include bis (3,4-epoxycyclohexyl) adipate, bis (2,3-epoxycyclopentyl) ether, bis (3,4-epoxy-6-methylcyclohexylmethyl) adipate, and dicyclopentadiene dioxide.
- the alicyclic epoxy compound is 3,4-epoxycyclohexylmethyl (meth) acrylate is preferably contained.
- the “(meth) acrylate” means acrylate or methacrylate.
- oxetane compound examples include 4,4′-bis ((3-ethyl-3-oxetanyl) methoxymethyl) biphenyl and 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl.
- the oxetane compound comprises at least 4,4′-bis ((3-ethyl-3-oxetanyl) methoxymethyl) biphenyl and 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane. It is preferable to include any of them.
- the minimum with the preferable content rate of the said alicyclic epoxy compound in the sum total of the said alicyclic epoxy compound and the said oxetane compound is 20 weight%, and a preferable upper limit is 80 weight%.
- a preferable upper limit is 80 weight%.
- the minimum with more preferable content rate of the said alicyclic epoxy compound is 30 weight%, and a more preferable upper limit is 70 weight%.
- the said curable resin may contain other curable resin for the purpose of viscosity adjustment etc. in the range which does not inhibit the objective of this invention.
- other curable resin other epoxy compounds other than the said alicyclic epoxy compound, a vinyl ether compound, etc. are mentioned, for example.
- the other epoxy compounds include dicyclopentadiene dimethanol diglycidyl ether, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol F diglycidyl ether, and the like. .
- vinyl ether compound examples include benzyl vinyl ether, cyclohexane dimethanol monovinyl ether, dicyclopentadiene vinyl ether, 1,4-butanediol divinyl ether, cyclohexane dimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, dipropylene glycol. Examples thereof include divinyl ether and tripropylene glycol divinyl ether.
- the sealing agent for organic EL display elements of this invention contains a thermal cationic polymerization initiator.
- the anion portion (counter anion) is BF 4 ⁇ , PF 6 ⁇ , SbF 6 ⁇ , or (BX 4 ) ⁇ (where X is at least two fluorines or trifluoro And a sulfonium salt, a phosphonium salt, an ammonium salt, etc., which represent a phenyl group substituted with a methyl group.
- the quaternary in which the counter anion is a borate system.
- Ammonium salts (hereinafter also referred to as “borate quaternary ammonium salts”) are preferred.
- the counter anion of the borate quaternary ammonium salt is preferably BF 4 - or (BX 4 ) - .
- sulfonium salt examples include triphenylsulfonium tetrafluoroborate and triphenylsulfonium hexafluoroantimonate.
- Examples of the phosphonium salt include ethyltriphenylphosphonium hexafluoroantimonate and tetrabutylphosphonium hexafluoroantimonate.
- ammonium salt examples include dimethylphenyl (4-methoxybenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methoxybenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methoxybenzyl) ammonium tetrakis (pentafluorophenyl).
- dimethylphenyl (4-methoxybenzyl) ammonium tetrakis is more easily adjusted for the curing start time and the thickening rate of the obtained sealing agent for organic EL display elements and excellent in low outgassing properties.
- (Pentafluorophenyl) borate is preferred.
- thermal cationic polymerization initiators examples include thermal cationic polymerization initiators manufactured by Sanshin Chemical Industry, thermal cationic polymerization initiators manufactured by King Industries, and the like.
- thermal cationic polymerization initiator manufactured by Sanshin Chemical Industry Co., Ltd. examples include Sun-Aid SI-60, Sun-Aid SI-80, Sun-Aid SI-B3, Sun-Aid SI-B3A, and Sun-Aid SI-B4.
- thermal cationic polymerization initiator manufactured by King Industries examples include CXC1612 and CXC1821.
- the content of the thermal cationic polymerization initiator is preferably 0.05 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the curable resin.
- the minimum with more preferable content of the said thermal cationic polymerization initiator is 0.1 weight part, and a more preferable upper limit is 5 weight part.
- the sealing agent for organic EL display elements of this invention may contain a thermosetting agent in the range which does not inhibit the objective of this invention.
- thermosetting agent include hydrazide compounds, imidazole derivatives, acid anhydrides, dicyandiamides, guanidine derivatives, modified aliphatic polyamines, addition products of various amines and epoxy resins, and the like.
- hydrazide compound examples include 1,3-bis (hydrazinocarboethyl) -5-isopropylhydantoin, sebacic acid dihydrazide, isophthalic acid dihydrazide, adipic acid dihydrazide, malonic acid dihydrazide, and the like.
- imidazole derivatives examples include 1-cyanoethyl-2-phenylimidazole, N- (2- (2-methyl-1-imidazolyl) ethyl) urea, 2,4-diamino-6- (2′-methylimidazolyl- (1 ′))-ethyl-s-triazine, N, N′-bis (2-methyl-1-imidazolylethyl) urea, N, N ′-(2-methyl-1-imidazolylethyl) -adipamide, 2- Examples include phenyl-4-methyl-5-hydroxymethylimidazole and 2-phenyl-4,5-dihydroxymethylimidazole.
- acid anhydride examples include tetrahydrophthalic anhydride, ethylene glycol bis (anhydrotrimellitate), and the like. These thermosetting agents may be used independently and 2 or more types may be used together.
- thermosetting agent As what is marketed among the said thermosetting agents, the thermosetting agent by an Otsuka Chemical company, the thermosetting agent by Ajinomoto Fine Techno Co., etc. are mentioned, for example.
- thermosetting agent manufactured by Otsuka Chemical Co., Ltd. include SDH and ADH.
- thermosetting agent manufactured by Ajinomoto Fine Techno Co. include Amicure VDH, Amicure VDH-J, Amicure UDH, and the like.
- the content of the thermosetting agent is preferably 0.5 parts by weight and preferably 30 parts by weight with respect to 100 parts by weight of the curable resin. When the content of the thermosetting agent is within this range, the obtained sealant for an organic EL display element sealant is more excellent in thermosetting while maintaining excellent storage stability.
- the minimum with more preferable content of the said thermosetting agent is 1 weight part, and a more preferable upper limit is 15 weight part.
- the sealing agent for organic EL display elements of this invention contains a stabilizer. By containing the said stabilizer, the sealing agent for organic EL display elements of this invention becomes a thing excellent in storage stability more.
- the stabilizer examples include amine compounds such as benzylamine and aminophenol type epoxy resins.
- the preferable lower limit of the content of the stabilizer is 0.001 part by weight and the preferable upper limit is 2 parts by weight with respect to 100 parts by weight of the curable resin.
- the content of the stabilizer is within this range, the obtained sealing agent for organic EL display elements is more excellent in storage stability while maintaining excellent fast curability.
- the minimum with more preferable content of the said stabilizer is 0.005 weight part, and a more preferable upper limit is 1 weight part.
- the sealing agent for organic EL display elements of the present invention may contain a silane coupling agent.
- the said silane coupling agent has a role which improves the adhesiveness of the sealing agent for organic EL display elements of this invention, a board
- silane coupling agent examples include 3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-isocyanatopropyltrimethoxysilane, and the like. These silane coupling agents may be used independently and 2 or more types may be used together.
- the content of the silane coupling agent is preferably 0.1 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the curable resin.
- the minimum with more preferable content of the said silane coupling agent is 0.5 weight part, and a more preferable upper limit is 5 weight part.
- the sealing agent for organic EL display elements of the present invention may contain a surface modifier as long as the object of the present invention is not impaired.
- a surface modifier By containing the said surface modifier, the flatness of the coating film of the sealing agent for organic EL display elements of this invention can be improved.
- the surface modifier include surfactants and leveling agents.
- Examples of the surface modifier include silicone-based, acrylic-based, and fluorine-based ones.
- Examples of commercially available surface modifiers include BYK-300, BYK-302, BYK-331 (all manufactured by Big Chemie Japan), UVX-272 (manufactured by Enomoto Kasei), Surflon. S-611 (manufactured by AGC Seimi Chemical Co., Ltd.) and the like.
- the encapsulant for organic EL display elements of the present invention reacts with the acid generated in the encapsulant for organic EL display elements in order to improve the durability of the element electrode within a range not impairing the object of the present invention.
- You may contain a compound or an ion exchange resin.
- Examples of the compound that reacts with the generated acid include substances that neutralize the acid, such as carbonates or bicarbonates of alkali metals, carbonates or bicarbonates of alkaline earth metals, and the like.
- substances that neutralize the acid such as carbonates or bicarbonates of alkali metals, carbonates or bicarbonates of alkaline earth metals, and the like.
- calcium carbonate, calcium hydrogen carbonate, sodium carbonate, sodium hydrogen carbonate and the like are used.
- any of a cation exchange type, an anion exchange type, and a both ion exchange type can be used, and in particular, a cation exchange type or a both ion exchange type capable of adsorbing chloride ions. Is preferred.
- the sealing agent for organic EL display elements of this invention is a range which does not inhibit the objective of this invention, and is a hardening retarder, a reinforcing agent, a softener, a plasticizer, a viscosity modifier, and an ultraviolet absorber as needed. Further, various known additives such as antioxidants may be contained.
- the sealing agent for organic EL display elements of this invention does not contain a solvent from a viewpoint of suppressing generation
- the sealing agent for organic EL display elements of the present invention for example, using a mixer such as a homodisper, homomixer, universal mixer, planetary mixer, kneader, three rolls, And a method of mixing a thermal cationic polymerization initiator and an additive such as a stabilizer or a silane coupling agent added as necessary.
- a mixer such as a homodisper, homomixer, universal mixer, planetary mixer, kneader, three rolls, and a method of mixing a thermal cationic polymerization initiator and an additive such as a stabilizer or a silane coupling agent added as necessary.
- the sealing agent for organic EL display elements of the present invention has a preferred lower limit of 10 mPa ⁇ s and a preferred upper limit of 500 mPa ⁇ s measured using an E-type viscometer at 25 ° C. and 20 rpm.
- the viscosity is within this range, the obtained sealing agent for organic EL display elements is excellent in applicability and is particularly suitable as an in-plane sealing agent for organic EL display elements.
- a more preferable lower limit of the viscosity is 30 mPa ⁇ s, and a more preferable upper limit is 250 mPa ⁇ s.
- the sealing agent for organic EL display elements of the present invention is particularly preferably used as an in-plane sealing agent that covers and seals a laminate having an organic light emitting material layer.
- the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in applicability
- Examples 1 to 8, Comparative Examples 1 to 9 According to the blending ratios described in Tables 1 and 2, the materials were uniformly stirred and mixed at a stirring speed of 3000 rpm using a stirring mixer (“AR-250” manufactured by Shinky Corporation). Sealants for organic EL display elements of Comparative Examples 1 to 9 were prepared. 10 mg of the obtained sealing agent for organic EL display element was put in an aluminum pan, and the temperature was increased by using a differential scanning calorimeter (manufactured by Rigaku, “Thermo plus DSC 8230”) in an environment of 25 ° C. and 50% RH. Differential scanning calorimetry was performed under the measurement conditions of a temperature rate of 40 ° C./min and a holding temperature of 100 ° C.
- a differential scanning calorimeter manufactured by Rigaku, “Thermo plus DSC 8230”
- Tables 1 and 2 show the time from the holding at 100 ° C. to the rise of the exothermic peak (curing start time). Moreover, about the obtained sealing agent for organic EL display elements, the viscosity immediately after manufacture (before storage) and the viscosity after storage for 4 days in an environment of 40 ° C. and 22.5% RH are measured. The thickening rate was calculated from the formula. The results are shown in Tables 1 and 2. In addition, what was gelatinized was described as "gel” instead of the value of the viscosity. The viscosity was measured using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., “VISCOMETER TV-22”) on a CP1 type cone plate at 25 ° C. and 20 rpm.
- E-type viscometer manufactured by Toki Sangyo Co., Ltd., “VISCOMETER TV-22”
- this substrate is fixed to a substrate holder of a vacuum deposition apparatus, and 200 mg of N, N′-di (1-naphthyl) -N, N′-diphenylbenzidine ( ⁇ -NPD) is put into an unglazed crucible in other different ways.
- 200 mg of tris (8-quinolinolato) aluminum (Alq 3 ) was put in an unglazed crucible, and the inside of the vacuum chamber was depressurized to 1 ⁇ 10 ⁇ 4 Pa. Thereafter, the crucible containing ⁇ -NPD was heated, and ⁇ -NPD was deposited on the substrate at a deposition rate of 15 s / s to form a 600 ⁇ ⁇ hole transport layer.
- the crucible containing Alq 3 was heated to form an organic light emitting material layer having a thickness of 600 ⁇ at a deposition rate of 15 ⁇ / s. Thereafter, the substrate on which the hole transport layer and the organic light emitting material layer are formed is transferred to another vacuum vapor deposition apparatus, and 200 mg of lithium fluoride is added to a tungsten resistance heating boat in the vacuum vapor deposition apparatus, and aluminum is added to another tungsten boat. 1.0 g of wire was added.
- the inside of the vapor deposition unit of the vacuum vapor deposition apparatus is depressurized to 2 ⁇ 10 ⁇ 4 Pa to form a lithium fluoride film with a thickness of 5 mm at a deposition rate of 0.2 kg / s, and then aluminum with a film thickness of 1000 mm at a rate of 20 kg / s. did.
- the inside of the vapor deposition unit was returned to normal pressure with nitrogen, and the substrate on which the laminate having the organic light emitting material layer of 10 mm ⁇ 10 mm was arranged was taken out.
- E-W207 (manufactured by Sekisui Chemical Co., Ltd.) is applied to the outer periphery of the substrate on which the laminate is placed so that the line width is 6 mm. After applying each sealing agent for organic EL display elements obtained in the example so as to cover the entire laminate, another glass substrate (length 45 mm, width 45 mm, thickness 0.7 mm) was overlaid. Then, 3000 mJ / cm ⁇ 2 > ultraviolet-ray was irradiated, and also in-plane sealing agent and periphery sealing agent were hardened by heating at 100 degreeC for 30 minutes, and produced the organic EL display element.
- the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in applicability
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Abstract
Description
本発明は、塗布性、速硬化性、低アウトガス性、及び、保存安定性に優れ、かつ、表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤に関する。 The present invention relates to a sealant for an organic EL display device that can provide an organic EL display device that is excellent in coating properties, fast curing properties, low outgassing properties, storage stability, and display performance.
有機エレクトロルミネッセンス表示素子(有機EL表示素子)は、互いに対向する一対の電極間に有機発光材料層が挟持された薄膜構造体を有する。この有機発光材料層に一方の電極から電子が注入されるとともに他方の電極から正孔が注入されることにより有機発光材料層内で電子と正孔とが結合して自己発光を行う。バックライトを必要とする液晶表示素子等と比較して視認性がよく、より薄型化が可能であり、かつ、直流低電圧駆動が可能であるという利点を有する。 An organic electroluminescence display element (organic EL display element) has a thin film structure in which an organic light emitting material layer is sandwiched between a pair of electrodes facing each other. When electrons are injected from one electrode into the organic light emitting material layer and holes are injected from the other electrode, electrons and holes are combined in the organic light emitting material layer to perform self-light emission. Compared with a liquid crystal display element or the like that requires a backlight, the visibility is better, the thickness can be reduced, and direct current low voltage driving is possible.
ところが、このような有機EL表示素子は、有機発光材料層や電極が外気に曝されるとその発光特性が急激に劣化し寿命が短くなるという問題がある。従って、有機EL表示素子の安定性及び耐久性を高めることを目的として、有機EL表示素子においては、有機発光材料層や電極を大気中の水分や酸素から遮断する封止技術が不可欠となっている。 However, such an organic EL display element has a problem that when the organic light emitting material layer and the electrode are exposed to the outside air, the light emission characteristics thereof are rapidly deteriorated and the life is shortened. Therefore, for the purpose of improving the stability and durability of the organic EL display element, in the organic EL display element, a sealing technique for shielding the organic light emitting material layer and the electrode from moisture and oxygen in the atmosphere is indispensable. Yes.
特許文献1には、有機発光材料層を有する積層体を被覆して封止する面内封止剤からなる有機充填層と、水分吸収剤を含有する周辺封止剤からなり、該有機充填層の側面を覆う吸湿シール層とを有する構成により、有機EL表示素子を封止する方法が開示されている。 Patent Document 1 includes an organic filling layer made of an in-plane sealing agent that covers and seals a laminate having an organic light emitting material layer, and a peripheral sealing agent containing a moisture absorbent, and the organic filling layer A method of sealing an organic EL display element by a configuration having a moisture-absorbing seal layer covering the side surfaces of the organic EL display device is disclosed.
しかしながら、特許文献1の有機EL表示素子用封止剤を用いて有機EL表示素子を封止した場合、得られる有機EL表示素子にダークスポット等の表示不良が生じることがあるという問題があった。
本発明は、塗布性、速硬化性、低アウトガス性、及び、保存安定性に優れ、かつ、表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤を提供することを目的とする。
However, when the organic EL display element is encapsulated using the organic EL display element encapsulant of Patent Document 1, there is a problem that display defects such as dark spots may occur in the obtained organic EL display element. .
The present invention provides an organic EL display element sealant that can provide an organic EL display element that is excellent in coating properties, fast curability, low outgassing properties, storage stability, and display performance. With the goal.
本発明は、硬化性樹脂と熱カチオン重合開始剤とを含有し、上記硬化性樹脂は、脂環式エポキシ化合物とオキセタン化合物とを含有し、示差走査熱量測定において40℃/分の昇温速度で昇温し、100℃で保持した際の100℃で保持してから発熱ピークの立ち上がりまでの時間が3分以下であり、かつ、40℃、22.5%RHの環境下で4日間保存した後の増粘率が20%以下である有機EL表示素子用封止剤である。
以下に本発明を詳述する。
The present invention contains a curable resin and a thermal cationic polymerization initiator, the curable resin contains an alicyclic epoxy compound and an oxetane compound, and a temperature increase rate of 40 ° C./min in differential scanning calorimetry. The temperature from holding at 100 ° C. until the rise of the exothermic peak is 3 minutes or less, and stored for 4 days in an environment of 40 ° C. and 22.5% RH. It is the sealing agent for organic EL display elements whose viscosity increase rate after having been 20% or less.
The present invention is described in detail below.
本発明者は、有機EL表示素子にダークスポット等の表示不良が生じる原因が、用いた封止剤がアウトガスを発生させているためであると考え、低アウトガス性に優れる材料からなる有機EL表示素子用封止剤を用いて有機EL表示素子の封止を行うことを検討した。しかしながら、低アウトガス性に優れる封止剤を用いた場合であっても、得られる有機EL表示素子にダークスポット等の表示不良が生じることがあった。本発明者は、アウトガスの発生以外に、面内封止剤として用いた有機EL表示素子用封止剤が、硬化させる際等の加熱時に低粘度化することで有機発光材料層を有する積層体にしみ込んでいることも有機EL表示素子の表示不良の原因となっていると考えた。そこで本発明者は、有機EL表示素子用封止剤の速硬化性を向上させて該積層体へのしみ込みを防止するために、封止剤に用いる硬化性樹脂及び熱重合開始剤として低アウトガス性だけでなく反応性にも優れるものを用いることを検討した。しかしながら、得られた封止剤は、増粘しやすく保存安定性に劣るという問題があった。そこで本発明者は、硬化性樹脂として脂環式エポキシ化合物とオキセタン化合物とを組み合わせて用い、更に、封止剤の示差走査熱量測定をした際の発熱ピークの立ち上がりまでの時間と、40℃、22.5%RHの環境下で4日間保存した後の増粘率とをそれぞれ特定値以下に調整することを検討した。その結果、塗布性、速硬化性、低アウトガス性、及び、保存安定性の全てに優れる有機EL表示素子用封止剤を得ることができ、該有機EL表示素子用封止剤を用いることで表示性能に優れる有機EL表示素子を得ることができることを見出し、本発明を完成させるに至った。 The present inventor considers that the cause of display defects such as dark spots in the organic EL display element is that the sealing agent used generates outgas, and the organic EL display is made of a material having excellent low outgassing properties. An investigation was made on sealing an organic EL display element using an element sealing agent. However, even when a sealant excellent in low outgassing property is used, display defects such as dark spots may occur in the obtained organic EL display element. In addition to generation of outgas, the present inventor has a laminate having an organic light emitting material layer by reducing the viscosity of the organic EL display element sealant used as an in-plane sealant upon heating such as curing. It was thought that the penetration of the organic EL display element caused the display defect. Accordingly, the present inventor has proposed a low curable resin and thermal polymerization initiator used for the sealant in order to improve the fast curability of the sealant for organic EL display elements and prevent penetration into the laminate. We considered using not only the outgassing property but also the excellent reactivity. However, the obtained sealant has a problem that it tends to thicken and is inferior in storage stability. Therefore, the present inventor used a combination of an alicyclic epoxy compound and an oxetane compound as a curable resin, and further, the time until the rise of the exothermic peak when the differential scanning calorimetry of the sealant was measured, It was examined to adjust the thickening rate after storage for 4 days in an environment of 22.5% RH to a specific value or less. As a result, it is possible to obtain an organic EL display element sealing agent that is excellent in all of coating properties, fast curability, low outgassing properties, and storage stability, and by using the organic EL display element sealing agent. The present inventors have found that an organic EL display element having excellent display performance can be obtained, and have completed the present invention.
本発明の有機EL表示素子用封止剤は、示差走査熱量測定において40℃/分の昇温速度で昇温し、100℃で保持した際の100℃で保持してから発熱ピークの立ち上がりまでの時間(以下、「硬化開始時間」ともいう)が3分以下である。上記硬化開始時間が3分以下であることにより、本発明の有機EL表示素子用封止剤は、速硬化性に優れ、得られる有機EL表示素子が表示性能に優れるものとなる。上記硬化開始時間は2.5分以下であることが好ましく、2分以下であることがより好ましい。
なお、上記示差走査熱量測定は、アルミパンに入れた封止剤10mgについて、25℃、50%RHの環境下で、示差走査熱量計を用いて、昇温速度40℃/分、保持温度100℃の測定条件で測定することができる。上記示差走査熱量計としては、例えば、Thermo plusDSC 8230(Rigaku社製)等が挙げられる。
The sealing agent for organic EL display elements of the present invention is heated at a rate of 40 ° C./min in differential scanning calorimetry, held at 100 ° C. when held at 100 ° C., and until the rise of the exothermic peak. The time (hereinafter also referred to as “curing start time”) is 3 minutes or less. By the said hardening start time being 3 minutes or less, the sealing agent for organic EL display elements of this invention is excellent in quick curability, and the obtained organic EL display element becomes excellent in display performance. The curing start time is preferably 2.5 minutes or less, and more preferably 2 minutes or less.
The differential scanning calorimetry was performed using a differential scanning calorimeter and a holding temperature of 100 ° C. using a differential scanning calorimeter in an environment of 25 ° C. and 50% RH for 10 mg of sealant placed in an aluminum pan. It can be measured under the measurement condition of ° C. Examples of the differential scanning calorimeter include Thermo plus DSC 8230 (manufactured by Rigaku).
本発明の有機EL表示素子用封止剤は、40℃、22.5%RHの環境下で4日間保存した後の増粘率が20%以下である。上記増粘率が20%以下であることにより、本発明の有機EL表示素子用封止剤は、長期に亘って安定して使用することができるものとなる。上記増粘率は、15%以下であることが好ましく、10%以下であることがより好ましく、0%であることが最も好ましい。
なお、本明細書において上記「増粘率」は、製造直後(保存前)の粘度をA、40℃、22.5%RHの環境下で4日間保存した後の粘度をBとしたとき、下記式により算出される値である。
増粘率(%)=((B-A)÷A)×100
また、本明細書において上記「粘度」は、E型粘度計を用いて25℃、20rpmの条件で測定される値を意味する。上記E型粘度計としては、例えば、VISCOMETER TV-22(東機産業社製)等が挙げられ、CP1のコーンプレートを用いることができる。
The sealing agent for organic EL display elements of the present invention has a viscosity increase rate of 20% or less after storage for 4 days in an environment of 40 ° C. and 22.5% RH. When the viscosity increase rate is 20% or less, the organic EL display element sealing agent of the present invention can be used stably over a long period of time. The viscosity increase rate is preferably 15% or less, more preferably 10% or less, and most preferably 0%.
In the present specification, the above “thickening rate” means that the viscosity immediately after production (before storage) is A, and the viscosity after storage for 4 days in an environment of 40 ° C. and 22.5% RH is B. It is a value calculated by the following formula.
Thickening rate (%) = ((BA) ÷ A) × 100
In the present specification, the “viscosity” means a value measured using an E-type viscometer under the conditions of 25 ° C. and 20 rpm. Examples of the E-type viscometer include VISCOMETER TV-22 (manufactured by Toki Sangyo Co., Ltd.), and a CP1 cone plate can be used.
上記硬化開始時間及び上記増粘率は、後述する、硬化性樹脂、熱カチオン重合開始剤、及び、安定剤等のその他の成分について、これらの種類の選択及び含有割合の調整により、上述した範囲とすることができる。 The above-mentioned curing start time and the above thickening rate are the ranges described above by selecting these types and adjusting the content ratios of other components such as a curable resin, a thermal cationic polymerization initiator, and a stabilizer described later. It can be.
本発明の有機EL表示素子用封止剤は、硬化性樹脂を含有する。
上記硬化性樹脂は、脂環式エポキシ化合物とオキセタン化合物とを含有する。上記脂環式エポキシ化合物及び上記オキセタン化合物は、それぞれを単独で用いた場合には、得られる有機EL表示素子用封止剤が速硬化性等に劣るものとなるものであっても、これらを組み合わせて用いることにより、上記硬化開始時間及び上記増粘率を上述した範囲とすることが容易となる。
The sealing agent for organic EL display elements of this invention contains curable resin.
The curable resin contains an alicyclic epoxy compound and an oxetane compound. When each of the alicyclic epoxy compound and the oxetane compound is used alone, the resulting organic EL display element encapsulant is inferior in fast curability or the like. By using in combination, it becomes easy to make the said hardening start time and the said thickening rate into the range mentioned above.
上記脂環式エポキシ化合物としては、例えば、3,4-エポキシシクロヘキシルメチル(メタ)アクリレート、1,2:8,9-ジエポキシリモネン、4-ビニルシクロヘキセンモノオキサイド、ビニルシクロヘキセンジオキサイド、メチル化ビニルシクロヘキセンジオキサイド、(3,4-エポキシシクロヘキシル)メチル-3,4-エポキシシクロヘキシルカルボキシレート、ビス(3,4-エポキシシクロヘキシルメチル)エーテル、3,4,3’,4’-ジエポキビシクロヘキシル、ビス(3,4-エポキシシクロヘキシル)アジペート、ビス(2,3-エポキシシクロペンチル)エーテル、ビス(3,4-エポキシ-6-メチルシクロヘキシルメチル)アジペート、ジシクロペンタジエンジオキサイド等が挙げられる。なかでも、後述するオキセタン化合物と組み合わせて用いることで得られる有機EL表示素子用封止剤の硬化開始時間及び増粘率を調整することがより容易となることから、上記脂環式エポキシ化合物は、3,4-エポキシシクロヘキシルメチル(メタ)アクリレートを含むことが好ましい。
なお、本明細書において上記「(メタ)アクリレート」は、アクリレート又はメタクリレートを意味する。
Examples of the alicyclic epoxy compound include 3,4-epoxycyclohexylmethyl (meth) acrylate, 1,2: 8,9-diepoxy limonene, 4-vinylcyclohexene monooxide, vinylcyclohexene dioxide, and methylated vinyl. Cyclohexene dioxide, (3,4-epoxycyclohexyl) methyl-3,4-epoxycyclohexylcarboxylate, bis (3,4-epoxycyclohexylmethyl) ether, 3,4,3 ′, 4′-diepoxycyclohexyl, Examples thereof include bis (3,4-epoxycyclohexyl) adipate, bis (2,3-epoxycyclopentyl) ether, bis (3,4-epoxy-6-methylcyclohexylmethyl) adipate, and dicyclopentadiene dioxide. Especially, since it becomes easier to adjust the hardening start time and the viscosity increase rate of the sealing agent for organic EL display elements obtained by using in combination with the oxetane compound described later, the alicyclic epoxy compound is 3,4-epoxycyclohexylmethyl (meth) acrylate is preferably contained.
In the present specification, the “(meth) acrylate” means acrylate or methacrylate.
上記オキセタン化合物としては、例えば、4,4’-ビス((3-エチル-3-オキセタニル)メトキシメチル)ビフェニル、3-エチル-3-(((3-エチルオキセタン-3-イル)メトキシ)メチル)オキセタン、フェノキシメチルオキセタン、3-エチル-3-ヒドロキシメチルオキセタン、3-エチル-3-(フェノキシメチル)オキセタン、3-エチル-3-((2-エチルヘキシルオキシ)メチル)オキセタン、3-エチル-3-((3-(トリエトキシシリル)プロポキシ)メチル)オキセタン、オキセタニルシルセスキオキサン、フェノールノボラックオキセタン、1,4-ビス(((3-エチル-3-オキセタニル)メトキシ)メチル)ベンゼン等が挙げられる。なかでも、上記脂環式エポキシ化合物と組み合わせて用いることで得られる有機EL表示素子用封止剤の粘度、硬化開始時間、及び、増粘率を調整することがより容易となることから、上記オキセタン化合物は、4,4’-ビス((3-エチル-3-オキセタニル)メトキシメチル)ビフェニル及び3-エチル-3-(((3-エチルオキセタン-3-イル)メトキシ)メチル)オキセタンの少なくともいずれかを含むことが好ましい。 Examples of the oxetane compound include 4,4′-bis ((3-ethyl-3-oxetanyl) methoxymethyl) biphenyl and 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl. ) Oxetane, phenoxymethyloxetane, 3-ethyl-3-hydroxymethyloxetane, 3-ethyl-3- (phenoxymethyl) oxetane, 3-ethyl-3-((2-ethylhexyloxy) methyl) oxetane, 3-ethyl- 3-((3- (triethoxysilyl) propoxy) methyl) oxetane, oxetanylsilsesquioxane, phenol novolac oxetane, 1,4-bis (((3-ethyl-3-oxetanyl) methoxy) methyl) benzene and the like Can be mentioned. Especially, since it becomes easier to adjust the viscosity of the sealing agent for organic EL display elements obtained by using in combination with the alicyclic epoxy compound, the curing start time, and the thickening rate, The oxetane compound comprises at least 4,4′-bis ((3-ethyl-3-oxetanyl) methoxymethyl) biphenyl and 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane. It is preferable to include any of them.
上記脂環式エポキシ化合物と上記オキセタン化合物との合計中における上記脂環式エポキシ化合物の含有割合の好ましい下限は20重量%、好ましい上限は80重量%である。上記脂環式エポキシ化合物の含有割合がこの範囲であることにより、得られる有機EL表示素子用封止剤の粘度、硬化開始時間、及び、増粘率を調整することがより容易となる。上記脂環式エポキシ化合物の含有割合のより好ましい下限は30重量%、より好ましい上限は70重量%である。 The minimum with the preferable content rate of the said alicyclic epoxy compound in the sum total of the said alicyclic epoxy compound and the said oxetane compound is 20 weight%, and a preferable upper limit is 80 weight%. When the content rate of the said alicyclic epoxy compound is this range, it becomes easier to adjust the viscosity of the obtained sealing agent for organic EL display elements, hardening start time, and a thickening rate. The minimum with more preferable content rate of the said alicyclic epoxy compound is 30 weight%, and a more preferable upper limit is 70 weight%.
上記硬化性樹脂は、本発明の目的を阻害しない範囲で、粘度調整等の目的で他の硬化性樹脂を含有してもよい。
上記他の硬化性樹脂としては、例えば、上記脂環式エポキシ化合物以外のその他のエポキシ化合物や、ビニルエーテル化合物等が挙げられる。
上記その他のエポキシ化合物としては、例えば、ジシクロペンタジエンジメタノールジグリシジルエーテル、ビスフェノールAジグリシジルエーテル、ビスフェノールFジグリシジルエーテル、水添ビスフェノールAジグリシジルエーテル、水添ビスフェノールFジグリシジルエーテル等が挙げられる。
上記ビニルエーテル化合物としては、例えば、ベンジルビニルエーテル、シクロヘキサンジメタノールモノビニルエーテル、ジシクロペンタジエンビニルエーテル、1,4-ブタンジオールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、ジエチレングリコールジビニルエーテル、トリエチレングリコールジビニルエーテル、ジプロピレングリコールジビニルエーテル、トリプロピレングリコールジビニルエーテル等が挙げられる。
The said curable resin may contain other curable resin for the purpose of viscosity adjustment etc. in the range which does not inhibit the objective of this invention.
As said other curable resin, other epoxy compounds other than the said alicyclic epoxy compound, a vinyl ether compound, etc. are mentioned, for example.
Examples of the other epoxy compounds include dicyclopentadiene dimethanol diglycidyl ether, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol F diglycidyl ether, and the like. .
Examples of the vinyl ether compound include benzyl vinyl ether, cyclohexane dimethanol monovinyl ether, dicyclopentadiene vinyl ether, 1,4-butanediol divinyl ether, cyclohexane dimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, dipropylene glycol. Examples thereof include divinyl ether and tripropylene glycol divinyl ether.
本発明の有機EL表示素子用封止剤は、熱カチオン重合開始剤を含有する。
上記熱カチオン重合開始剤としては、アニオン部分(対アニオン)がBF4
-、PF6
-、SbF6
-、又は、(BX4)-(但し、Xは、少なくとも2つ以上のフッ素若しくはトリフルオロメチル基で置換されたフェニル基を表す)である、スルホニウム塩、ホスホニウム塩、アンモニウム塩等が挙げられる。なかでも、得られる有機EL表示素子用封止剤の硬化開始時間及び増粘率を調整することがより容易となり、かつ、低アウトガス性に優れることから、対アニオンがボレート系である第4級アンモニウム塩(以下、「ボレート系第4級アンモニウム塩」ともいう)が好ましい。上記ボレート系第4級アンモニウム塩の対アニオンは、BF4
-又は(BX4)-であることが好ましい。
The sealing agent for organic EL display elements of this invention contains a thermal cationic polymerization initiator.
As the thermal cationic polymerization initiator, the anion portion (counter anion) is BF 4 − , PF 6 − , SbF 6 − , or (BX 4 ) − (where X is at least two fluorines or trifluoro And a sulfonium salt, a phosphonium salt, an ammonium salt, etc., which represent a phenyl group substituted with a methyl group. Especially, since it becomes easier to adjust the curing start time and the thickening rate of the obtained sealing agent for organic EL display elements and it is excellent in low outgassing property, the quaternary in which the counter anion is a borate system. Ammonium salts (hereinafter also referred to as “borate quaternary ammonium salts”) are preferred. The counter anion of the borate quaternary ammonium salt is preferably BF 4 - or (BX 4 ) - .
上記スルホニウム塩としては、トリフェニルスルホニウムテトラフルオロボレート、トリフェニルスルホニウムヘキサフルオロアンチモネート等が挙げられる。 Examples of the sulfonium salt include triphenylsulfonium tetrafluoroborate and triphenylsulfonium hexafluoroantimonate.
上記ホスホニウム塩としては、エチルトリフェニルホスホニウムヘキサフルオロアンチモネート、テトラブチルホスホニウムヘキサフルオロアンチモネート等が挙げられる。 Examples of the phosphonium salt include ethyltriphenylphosphonium hexafluoroantimonate and tetrabutylphosphonium hexafluoroantimonate.
上記アンモニウム塩としては、例えば、ジメチルフェニル(4-メトキシベンジル)アンモニウムヘキサフルオロホスフェート、ジメチルフェニル(4-メトキシベンジル)アンモニウムヘキサフルオロアンチモネート、ジメチルフェニル(4-メトキシベンジル)アンモニウムテトラキス(ペンタフルオロフェニル)ボレート、ジメチルフェニル(4-メチルベンジル)アンモニウムヘキサフルオロホスフェート、ジメチルフェニル(4-メチルベンジル)アンモニウムヘキサフルオロアンチモネート、ジメチルフェニル(4-メチルベンジル)アンモニウムヘキサフルオロテトラキス(ペンタフルオロフェニル)ボレート、メチルフェニルジベンジルアンモニウムヘキサフルオロホスフェート、メチルフェニルジベンジルアンモニウムヘキサフルオロアンチモネート、メチルフェニルジベンジルアンモニウムテトラキス(ペンタフルオロフェニル)ボレート、フェニルトリベンジルアンモニウムテトラキス(ペンタフルオロフェニル)ボレート、ジメチルフェニル(3,4-ジメチルベンジル)アンモニウムテトラキス(ペンタフルオロフェニル)ボレート、N,N-ジメチル-N-ベンジルアニリニウムヘキサフルオロアンチモネート、N,N-ジエチル-N-ベンジルアニリニウムテトラフルオロボレート、N,N-ジメチル-N-ベンジルピリジニウムヘキサフルオロアンチモネート、N,N-ジエチル-N-ベンジルピリジニウムトリフルオロメタンスルホン酸等が挙げられる。なかでも、得られる有機EL表示素子用封止剤の硬化開始時間及び増粘率を調整することが更に容易となり、かつ、低アウトガス性に優れることから、ジメチルフェニル(4-メトキシベンジル)アンモニウムテトラキス(ペンタフルオロフェニル)ボレートが好ましい。 Examples of the ammonium salt include dimethylphenyl (4-methoxybenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methoxybenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methoxybenzyl) ammonium tetrakis (pentafluorophenyl). Borate, dimethylphenyl (4-methylbenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methylbenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methylbenzyl) ammonium hexafluorotetrakis (pentafluorophenyl) borate, methylphenyl Dibenzylammonium hexafluorophosphate, methylphenyldibenzylammonium Safluoroantimonate, methylphenyldibenzylammonium tetrakis (pentafluorophenyl) borate, phenyltribenzylammonium tetrakis (pentafluorophenyl) borate, dimethylphenyl (3,4-dimethylbenzyl) ammonium tetrakis (pentafluorophenyl) borate, N , N-dimethyl-N-benzylanilinium hexafluoroantimonate, N, N-diethyl-N-benzylanilinium tetrafluoroborate, N, N-dimethyl-N-benzylpyridinium hexafluoroantimonate, N, N-diethyl -N-benzylpyridinium trifluoromethanesulfonic acid and the like. Among them, dimethylphenyl (4-methoxybenzyl) ammonium tetrakis is more easily adjusted for the curing start time and the thickening rate of the obtained sealing agent for organic EL display elements and excellent in low outgassing properties. (Pentafluorophenyl) borate is preferred.
上記熱カチオン重合開始剤のうち市販されているものとしては、例えば、三新化学工業社製の熱カチオン重合開始剤、King Industries社製の熱カチオン重合開始剤等が挙げられる。
上記三新化学工業社製の熱カチオン重合開始剤としては、例えば、サンエイドSI-60、サンエイドSI-80、サンエイドSI-B3、サンエイドSI-B3A、サンエイドSI-B4等が挙げられる。
上記King Industries社製の熱カチオン重合開始剤としては、例えば、CXC1612、CXC1821等が挙げられる。
Examples of commercially available thermal cationic polymerization initiators include thermal cationic polymerization initiators manufactured by Sanshin Chemical Industry, thermal cationic polymerization initiators manufactured by King Industries, and the like.
Examples of the thermal cationic polymerization initiator manufactured by Sanshin Chemical Industry Co., Ltd. include Sun-Aid SI-60, Sun-Aid SI-80, Sun-Aid SI-B3, Sun-Aid SI-B3A, and Sun-Aid SI-B4.
Examples of the thermal cationic polymerization initiator manufactured by King Industries include CXC1612 and CXC1821.
上記熱カチオン重合開始剤の含有量は、上記硬化性樹脂100重量部に対して、好ましい下限が0.05重量部、好ましい上限が10重量部である。上記熱カチオン重合開始剤の含有量がこの範囲であることにより、得られる有機EL表示素子用封止剤が速硬化性及び保存安定性により優れるものとなる。上記熱カチオン重合開始剤の含有量のより好ましい下限は0.1重量部、より好ましい上限は5重量部である。 The content of the thermal cationic polymerization initiator is preferably 0.05 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the curable resin. When the content of the thermal cationic polymerization initiator is within this range, the obtained sealing agent for organic EL display elements is more excellent in fast curability and storage stability. The minimum with more preferable content of the said thermal cationic polymerization initiator is 0.1 weight part, and a more preferable upper limit is 5 weight part.
本発明の有機EL表示素子用封止剤は、本発明の目的を阻害しない範囲で熱硬化剤を含有してもよい。熱硬化剤としては、例えば、ヒドラジド化合物、イミダゾール誘導体、酸無水物、ジシアンジアミド、グアニジン誘導体、変性脂肪族ポリアミン、各種アミンとエポキシ樹脂との付加生成物等が挙げられる。 The sealing agent for organic EL display elements of this invention may contain a thermosetting agent in the range which does not inhibit the objective of this invention. Examples of the thermosetting agent include hydrazide compounds, imidazole derivatives, acid anhydrides, dicyandiamides, guanidine derivatives, modified aliphatic polyamines, addition products of various amines and epoxy resins, and the like.
上記ヒドラジド化合物としては、例えば、1,3-ビス(ヒドラジノカルボエチル)-5-イソプロピルヒダントイン、セバシン酸ジヒドラジド、イソフタル酸ジヒドラジド、アジピン酸ジヒドラジド、マロン酸ジヒドラジド等が挙げられる。
上記イミダゾール誘導体としては、例えば、1-シアノエチル-2-フェニルイミダゾール、N-(2-(2-メチル-1-イミダゾリル)エチル)尿素、2,4-ジアミノ-6-(2’-メチルイミダゾリル-(1’))-エチル-s-トリアジン、N,N’-ビス(2-メチル-1-イミダゾリルエチル)尿素、N,N’-(2-メチル-1-イミダゾリルエチル)-アジポアミド、2-フェニル-4-メチル-5-ヒドロキシメチルイミダゾール、2-フェニル-4,5-ジヒドロキシメチルイミダゾール等が挙げられる。
上記酸無水物としては、例えば、テトラヒドロ無水フタル酸、エチレングリコールビス(アンヒドロトリメリテート)等が挙げられる。
これらの熱硬化剤は、単独で用いられてもよいし、2種以上が併用されてもよい。
Examples of the hydrazide compound include 1,3-bis (hydrazinocarboethyl) -5-isopropylhydantoin, sebacic acid dihydrazide, isophthalic acid dihydrazide, adipic acid dihydrazide, malonic acid dihydrazide, and the like.
Examples of the imidazole derivatives include 1-cyanoethyl-2-phenylimidazole, N- (2- (2-methyl-1-imidazolyl) ethyl) urea, 2,4-diamino-6- (2′-methylimidazolyl- (1 ′))-ethyl-s-triazine, N, N′-bis (2-methyl-1-imidazolylethyl) urea, N, N ′-(2-methyl-1-imidazolylethyl) -adipamide, 2- Examples include phenyl-4-methyl-5-hydroxymethylimidazole and 2-phenyl-4,5-dihydroxymethylimidazole.
Examples of the acid anhydride include tetrahydrophthalic anhydride, ethylene glycol bis (anhydrotrimellitate), and the like.
These thermosetting agents may be used independently and 2 or more types may be used together.
上記熱硬化剤のうち市販されているものとしては、例えば、大塚化学社製の熱硬化剤、味の素ファインテクノ社製の熱硬化剤等が挙げられる。
上記大塚化学社製の熱硬化剤としては、例えば、SDH、ADH等が挙げられる。
上記味の素ファインテクノ社製の熱硬化剤としては、例えば、アミキュアVDH、アミキュアVDH-J、アミキュアUDH等が挙げられる。
As what is marketed among the said thermosetting agents, the thermosetting agent by an Otsuka Chemical company, the thermosetting agent by Ajinomoto Fine Techno Co., etc. are mentioned, for example.
Examples of the thermosetting agent manufactured by Otsuka Chemical Co., Ltd. include SDH and ADH.
Examples of the thermosetting agent manufactured by Ajinomoto Fine Techno Co. include Amicure VDH, Amicure VDH-J, Amicure UDH, and the like.
上記熱硬化剤の含有量は、上記硬化性樹脂100重量部に対して、好ましい下限が0.5重量部、好ましい上限が30重量部である。上記熱硬化剤の含有量がこの範囲であることにより、得られる有機EL表示素子用封止剤用封止剤が優れた保存安定性を維持したまま、熱硬化性により優れるものとなる。上記熱硬化剤の含有量のより好ましい下限は1重量部、より好ましい上限は15重量部である。 The content of the thermosetting agent is preferably 0.5 parts by weight and preferably 30 parts by weight with respect to 100 parts by weight of the curable resin. When the content of the thermosetting agent is within this range, the obtained sealant for an organic EL display element sealant is more excellent in thermosetting while maintaining excellent storage stability. The minimum with more preferable content of the said thermosetting agent is 1 weight part, and a more preferable upper limit is 15 weight part.
本発明の有機EL表示素子用封止剤は、安定剤を含有することが好ましい。上記安定剤を含有することにより、本発明の有機EL表示素子用封止剤は、より保存安定性に優れるものとなる。 It is preferable that the sealing agent for organic EL display elements of this invention contains a stabilizer. By containing the said stabilizer, the sealing agent for organic EL display elements of this invention becomes a thing excellent in storage stability more.
上記安定剤としては、例えば、ベンジルアミン等のアミン系化合物やアミノフェノール型エポキシ樹脂等が挙げられる。 Examples of the stabilizer include amine compounds such as benzylamine and aminophenol type epoxy resins.
上記安定剤の含有量は、上記硬化性樹脂100重量部に対して、好ましい下限が0.001重量部、好ましい上限が2重量部である。上記安定剤の含有量がこの範囲であることにより、得られる有機EL表示素子用封止剤が優れた速硬化性を維持したまま保存安定性により優れるものとなる。上記安定剤の含有量のより好ましい下限は0.005重量部、より好ましい上限は1重量部である。 The preferable lower limit of the content of the stabilizer is 0.001 part by weight and the preferable upper limit is 2 parts by weight with respect to 100 parts by weight of the curable resin. When the content of the stabilizer is within this range, the obtained sealing agent for organic EL display elements is more excellent in storage stability while maintaining excellent fast curability. The minimum with more preferable content of the said stabilizer is 0.005 weight part, and a more preferable upper limit is 1 weight part.
本発明の有機EL表示素子用封止剤は、シランカップリング剤を含有してもよい。上記シランカップリング剤は、本発明の有機EL表示素子用封止剤と基板等との接着性を向上させる役割を有する。 The sealing agent for organic EL display elements of the present invention may contain a silane coupling agent. The said silane coupling agent has a role which improves the adhesiveness of the sealing agent for organic EL display elements of this invention, a board | substrate, etc.
上記シランカップリング剤としては、例えば、3-アミノプロピルトリメトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-イソシアネートプロピルトリメトキシシラン等が挙げられる。これらのシランカップリング剤は、単独で用いられてもよいし、2種以上が併用されてもよい。 Examples of the silane coupling agent include 3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-isocyanatopropyltrimethoxysilane, and the like. These silane coupling agents may be used independently and 2 or more types may be used together.
上記シランカップリング剤の含有量は、上記硬化性樹脂100重量部に対して、好ましい下限が0.1重量部、好ましい上限が10重量部である。上記シランカップリング剤の含有量がこの範囲であることにより、余剰のシランカップリング剤のブリードアウトを防止しつつ、得られる有機EL表示素子用封止剤の接着性を向上させる効果により優れるものとなる。上記シランカップリング剤の含有量のより好ましい下限は0.5重量部、より好ましい上限は5重量部である。 The content of the silane coupling agent is preferably 0.1 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the curable resin. When the content of the silane coupling agent is within this range, it is more excellent in the effect of improving the adhesiveness of the obtained sealing agent for organic EL display elements while preventing bleed-out of excess silane coupling agent. It becomes. The minimum with more preferable content of the said silane coupling agent is 0.5 weight part, and a more preferable upper limit is 5 weight part.
本発明の有機EL表示素子用封止剤は、本発明の目的を阻害しない範囲において、表面改質剤を含有してもよい。上記表面改質剤を含有することにより、本発明の有機EL表示素子用封止剤の塗膜の平坦性を向上させることができる。
上記表面改質剤としては、例えば、界面活性剤やレベリング剤等が挙げられる。
The sealing agent for organic EL display elements of the present invention may contain a surface modifier as long as the object of the present invention is not impaired. By containing the said surface modifier, the flatness of the coating film of the sealing agent for organic EL display elements of this invention can be improved.
Examples of the surface modifier include surfactants and leveling agents.
上記表面改質剤としては、例えば、シリコーン系、アクリル系、フッ素系等のものが挙げられる。
上記表面改質剤のうち市販されているものとしては、例えば、BYK-300、BYK-302、BYK-331(いずれも、ビックケミー・ジャパン社製)、UVX-272(楠本化成社製)、サーフロンS-611(AGCセイミケミカル社製)等が挙げられる。
Examples of the surface modifier include silicone-based, acrylic-based, and fluorine-based ones.
Examples of commercially available surface modifiers include BYK-300, BYK-302, BYK-331 (all manufactured by Big Chemie Japan), UVX-272 (manufactured by Enomoto Kasei), Surflon. S-611 (manufactured by AGC Seimi Chemical Co., Ltd.) and the like.
本発明の有機EL表示素子用封止剤は、本発明の目的を阻害しない範囲で、素子電極の耐久性を向上させるために、有機EL表示素子用封止剤中に発生した酸と反応する化合物又はイオン交換樹脂を含有してもよい。 The encapsulant for organic EL display elements of the present invention reacts with the acid generated in the encapsulant for organic EL display elements in order to improve the durability of the element electrode within a range not impairing the object of the present invention. You may contain a compound or an ion exchange resin.
上記発生した酸と反応する化合物としては、酸と中和する物質、例えば、アルカリ金属の炭酸塩若しくは炭酸水素塩、又は、アルカリ土類金属の炭酸塩若しくは炭酸水素塩等が挙げられる。具体的には例えば、炭酸カルシウム、炭酸水素カルシウム、炭酸ナトリウム、炭酸水素ナトリウム等が用いられる。 Examples of the compound that reacts with the generated acid include substances that neutralize the acid, such as carbonates or bicarbonates of alkali metals, carbonates or bicarbonates of alkaline earth metals, and the like. Specifically, for example, calcium carbonate, calcium hydrogen carbonate, sodium carbonate, sodium hydrogen carbonate and the like are used.
上記イオン交換樹脂としては、陽イオン交換型、陰イオン交換型、両イオン交換型のいずれも使用することができるが、特に塩化物イオンを吸着することのできる陽イオン交換型又は両イオン交換型が好適である。 As the ion exchange resin, any of a cation exchange type, an anion exchange type, and a both ion exchange type can be used, and in particular, a cation exchange type or a both ion exchange type capable of adsorbing chloride ions. Is preferred.
また、本発明の有機EL表示素子用封止剤は、本発明の目的を阻害しない範囲で、必要に応じて、硬化遅延剤、補強剤、軟化剤、可塑剤、粘度調整剤、紫外線吸収剤、酸化防止剤等の公知の各種添加剤を含有してもよい。 Moreover, the sealing agent for organic EL display elements of this invention is a range which does not inhibit the objective of this invention, and is a hardening retarder, a reinforcing agent, a softener, a plasticizer, a viscosity modifier, and an ultraviolet absorber as needed. Further, various known additives such as antioxidants may be contained.
本発明の有機EL表示素子用封止剤は、アウトガスの発生を抑制する観点から、溶剤を含有しないことが好ましい。本発明の有機EL表示素子用封止剤は、該溶剤を含有しなくても、塗布性に優れるものとすることが容易である。 It is preferable that the sealing agent for organic EL display elements of this invention does not contain a solvent from a viewpoint of suppressing generation | occurrence | production of outgas. Even if the sealing agent for organic EL display elements of this invention does not contain this solvent, it is easy to make it excellent in applicability | paintability.
本発明の有機EL表示素子用封止剤を製造する方法としては、例えば、ホモディスパー、ホモミキサー、万能ミキサー、プラネタリーミキサー、ニーダー、3本ロール等の混合機を用いて、硬化性樹脂と、熱カチオン重合開始剤と、必要に応じて添加する安定剤やシランカップリング剤等の添加剤とを混合する方法等が挙げられる。 As a method for producing the sealing agent for organic EL display elements of the present invention, for example, using a mixer such as a homodisper, homomixer, universal mixer, planetary mixer, kneader, three rolls, And a method of mixing a thermal cationic polymerization initiator and an additive such as a stabilizer or a silane coupling agent added as necessary.
本発明の有機EL表示素子用封止剤は、E型粘度計を用いて、25℃、20rpmの条件で測定した粘度の好ましい下限が10mPa・s、好ましい上限が500mPa・sである。上記粘度がこの範囲であることにより、得られる有機EL表示素子用封止剤が塗布性に優れ、有機EL表示素子の面内封止剤として特に好適なものとなる。上記粘度のより好ましい下限は30mPa・s、より好ましい上限は250mPa・sである。 The sealing agent for organic EL display elements of the present invention has a preferred lower limit of 10 mPa · s and a preferred upper limit of 500 mPa · s measured using an E-type viscometer at 25 ° C. and 20 rpm. When the viscosity is within this range, the obtained sealing agent for organic EL display elements is excellent in applicability and is particularly suitable as an in-plane sealing agent for organic EL display elements. A more preferable lower limit of the viscosity is 30 mPa · s, and a more preferable upper limit is 250 mPa · s.
本発明の有機EL表示素子用封止剤は、有機発光材料層を有する積層体を被覆して封止する面内封止剤として特に好適に用いられる。 The sealing agent for organic EL display elements of the present invention is particularly preferably used as an in-plane sealing agent that covers and seals a laminate having an organic light emitting material layer.
本発明によれば、塗布性、速硬化性、低アウトガス性、及び、保存安定性に優れ、かつ、表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in applicability | paintability, fast-curing property, low outgas property, and storage stability and is excellent in display performance is provided. can do.
以下に実施例を掲げて本発明を更に詳しく説明するが、本発明はこれら実施例のみに限定されない。 Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples.
(実施例1~8、比較例1~9)
表1、2に記載された配合比に従い、各材料を、撹拌混合機(シンキー社製、「AR-250」)を用い、撹拌速度3000rpmで均一に撹拌混合して、実施例1~8、比較例1~9の有機EL表示素子用封止剤を作製した。
得られた有機EL表示素子用封止剤10mgをアルミパンに入れ、25℃、50%RHの環境下で、示差走査熱量計(Rigaku社製、「Therom plus DSC 8230」)を用いて、昇温速度40℃/分、保持温度100℃の測定条件で示差走査熱量測定を行った。100℃で保持してから発熱ピークの立ち上がりまでの時間(硬化開始時間)を表1、2に示した。
また、得られた有機EL表示素子用封止剤について、製造直後(保存前)の粘度と、40℃、22.5%RHの環境下で4日間保存した後の粘度とを測定し、上述した式から増粘率を算出した。結果を表1、2に示した。なお、ゲル化していたものについては、粘度の値に代えて「ゲル」と記載した。粘度の測定は、E型粘度計(東機産業社製、「VISCOMETER TV-22」)を用い、CP1型のコーンプレートにて、25℃、20rpmの条件で行った。
(Examples 1 to 8, Comparative Examples 1 to 9)
According to the blending ratios described in Tables 1 and 2, the materials were uniformly stirred and mixed at a stirring speed of 3000 rpm using a stirring mixer (“AR-250” manufactured by Shinky Corporation). Sealants for organic EL display elements of Comparative Examples 1 to 9 were prepared.
10 mg of the obtained sealing agent for organic EL display element was put in an aluminum pan, and the temperature was increased by using a differential scanning calorimeter (manufactured by Rigaku, “Thermo plus DSC 8230”) in an environment of 25 ° C. and 50% RH. Differential scanning calorimetry was performed under the measurement conditions of a temperature rate of 40 ° C./min and a holding temperature of 100 ° C. Tables 1 and 2 show the time from the holding at 100 ° C. to the rise of the exothermic peak (curing start time).
Moreover, about the obtained sealing agent for organic EL display elements, the viscosity immediately after manufacture (before storage) and the viscosity after storage for 4 days in an environment of 40 ° C. and 22.5% RH are measured. The thickening rate was calculated from the formula. The results are shown in Tables 1 and 2. In addition, what was gelatinized was described as "gel" instead of the value of the viscosity. The viscosity was measured using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., “VISCOMETER TV-22”) on a CP1 type cone plate at 25 ° C. and 20 rpm.
<評価>
実施例及び比較例で得られた各有機EL表示素子用封止剤について以下の評価を行った。結果を表1、2に示した。
<Evaluation>
The following evaluation was performed about each sealing agent for organic EL display elements obtained by the Example and the comparative example. The results are shown in Tables 1 and 2.
(1)塗布性
ピペットを用いて実施例及び比較例で得られた各有機EL表示素子用封止剤0.1mLをガラス基板上に塗布し、1分後に広がった直径を測定した。直径が15mm以上であった場合を「○」、10mm以上15mm未満であった場合を「△」、10mm未満であった場合を「×」として、塗布性を評価した。
(1) Using an applicator pipette, 0.1 mL of each organic EL display element sealant obtained in Examples and Comparative Examples was applied onto a glass substrate, and the diameter that spread after 1 minute was measured. When the diameter was 15 mm or more, the applicability was evaluated as “◯”, when the diameter was 10 mm or more and less than 15 mm, “Δ”, and when it was less than 10 mm, “×”.
(2)低アウトガス性
実施例及び比較例で得られた各有機EL表示素子用封止剤を、バイアル瓶中に300mg計量して封入した後、100℃で30分間加熱を行うことで硬化させた。更に、このバイアル瓶を85℃の恒温オーブンで100時間加熱し、バイアル瓶中の気化成分を、ガスクロマトグラフ質量分析計(日本電子社製、「JMS-Q1050」)を用いて測定した。気化成分量が50ppm未満であった場合を「○」、50ppm以上100ppm未満であった場合を「△」、100ppm以上であった場合を「×」として低アウトガス性を評価した。
(2) 300 mg of each organic EL display element sealant obtained in the low outgassing Examples and Comparative Examples was weighed and sealed in a vial, and then cured by heating at 100 ° C. for 30 minutes. It was. Furthermore, this vial was heated in a constant temperature oven at 85 ° C. for 100 hours, and the vaporized components in the vial were measured using a gas chromatograph mass spectrometer (“JMS-Q1050” manufactured by JEOL Ltd.). The low outgassing property was evaluated as “◯” when the vaporized component amount was less than 50 ppm, “Δ” when it was 50 ppm or more and less than 100 ppm, and “X” when it was 100 ppm or more.
(3)有機EL表示素子の表示性能
(有機発光材料層を有する積層体が配置された基板の作製)
ガラス基板(長さ45mm、幅45mm、厚さ0.7mm)にITO電極を1000Åの厚さで成膜したものを基板とした。上記基板をアセトン、アルカリ水溶液、イオン交換水、イソプロピルアルコールにてそれぞれ15分間超音波洗浄した後、煮沸させたイソプロピルアルコールにて10分間洗浄し、更に、UV-オゾンクリーナ(日本レーザー電子社製、「NL-UV253」)にて直前処理を行った。
次に、この基板を真空蒸着装置の基板ホルダーに固定し、素焼きの坩堝にN,N’-ジ(1-ナフチル)-N,N’-ジフェニルベンジジン(α-NPD)を200mg、他の異なる素焼き坩堝にトリス(8-キノリノラト)アルミニウム(Alq3)を200mg入れ、真空チャンバー内を、1×10-4Paまで減圧した。その後、α-NPDの入った坩堝を加熱し、α-NPDを蒸着速度15Å/sで基板に堆積させ、膜厚600Åの正孔輸送層を成膜した。次いで、Alq3の入った坩堝を加熱し、15Å/sの蒸着速度で膜厚600Åの有機発光材料層を成膜した。その後、正孔輸送層及び有機発光材料層が形成された基板を別の真空蒸着装置に移し、この真空蒸着装置内のタングステン製抵抗加熱ボートにフッ化リチウム200mgを、別のタングステン製ボートにアルミニウム線1.0gを入れた。その後、真空蒸着装置の蒸着器内を2×10-4Paまで減圧してフッ化リチウムを0.2Å/sの蒸着速度で5Å成膜した後、アルミニウムを20Å/sの速度で1000Å成膜した。窒素により蒸着器内を常圧に戻し、10mm×10mmの有機発光材料層を有する積層体が配置された基板を取り出した。
(3) Display performance of organic EL display element (production of a substrate on which a laminate having an organic light emitting material layer is disposed)
A glass substrate (length 45 mm, width 45 mm, thickness 0.7 mm) on which an ITO electrode was formed to a thickness of 1000 mm was used as the substrate. The substrate was ultrasonically washed with acetone, an aqueous alkali solution, ion-exchanged water, and isopropyl alcohol for 15 minutes, respectively, then washed with boiled isopropyl alcohol for 10 minutes, and a UV-ozone cleaner (manufactured by Nippon Laser Electronics Co., Ltd.). The last treatment was performed with “NL-UV253”).
Next, this substrate is fixed to a substrate holder of a vacuum deposition apparatus, and 200 mg of N, N′-di (1-naphthyl) -N, N′-diphenylbenzidine (α-NPD) is put into an unglazed crucible in other different ways. 200 mg of tris (8-quinolinolato) aluminum (Alq 3 ) was put in an unglazed crucible, and the inside of the vacuum chamber was depressurized to 1 × 10 −4 Pa. Thereafter, the crucible containing α-NPD was heated, and α-NPD was deposited on the substrate at a deposition rate of 15 s / s to form a 600 正 孔 hole transport layer. Next, the crucible containing Alq 3 was heated to form an organic light emitting material layer having a thickness of 600 で at a deposition rate of 15 Å / s. Thereafter, the substrate on which the hole transport layer and the organic light emitting material layer are formed is transferred to another vacuum vapor deposition apparatus, and 200 mg of lithium fluoride is added to a tungsten resistance heating boat in the vacuum vapor deposition apparatus, and aluminum is added to another tungsten boat. 1.0 g of wire was added. After that, the inside of the vapor deposition unit of the vacuum vapor deposition apparatus is depressurized to 2 × 10 −4 Pa to form a lithium fluoride film with a thickness of 5 mm at a deposition rate of 0.2 kg / s, and then aluminum with a film thickness of 1000 mm at a rate of 20 kg / s. did. The inside of the vapor deposition unit was returned to normal pressure with nitrogen, and the substrate on which the laminate having the organic light emitting material layer of 10 mm × 10 mm was arranged was taken out.
(有機EL表示素子の作製)
積層体が配置された基板の外周に、周辺封止剤としてE-W207(積水化学工業社製)を線幅が6mmとなるよう塗布し、その内側に面内封止剤として実施例及び比較例で得られた各有機EL表示素子用封止剤を、積層体全体を覆うように塗布した後、別のガラス基板(長さ45mm、幅45mm、厚さ0.7mm)を重ね合わせた。その後、3000mJ/cm2の紫外線を照射し、更に100℃で30分加熱することで面内封止剤及び周辺封止剤を硬化させて有機EL表示素子を作製した。
(Production of organic EL display element)
E-W207 (manufactured by Sekisui Chemical Co., Ltd.) is applied to the outer periphery of the substrate on which the laminate is placed so that the line width is 6 mm. After applying each sealing agent for organic EL display elements obtained in the example so as to cover the entire laminate, another glass substrate (length 45 mm, width 45 mm, thickness 0.7 mm) was overlaid. Then, 3000 mJ / cm < 2 > ultraviolet-ray was irradiated, and also in-plane sealing agent and periphery sealing agent were hardened by heating at 100 degreeC for 30 minutes, and produced the organic EL display element.
(有機EL表示素子の発光状態)
得られた有機EL表示素子を、85℃、85%RHの環境下に1000時間暴露した後、10Vの電圧を印加し、有機EL表示素子の発光状態(ダークスポット及び画素周辺消光の有無)を目視で観察した。ダークスポットや周辺消光が無く均一に発光した場合を「○」、僅かにダークスポットや周辺消光が認められた場合を「△」、非発光部が著しく拡大した場合を「×」として有機EL表示素子の表示性能を評価した。
(Light emission state of organic EL display element)
The obtained organic EL display element was exposed to an environment of 85 ° C. and 85% RH for 1000 hours, and then a voltage of 10 V was applied to change the light emission state of the organic EL display element (whether dark spots and pixel periphery were quenched). It was observed visually. Organic light-emitting diode display with “○” when there is no dark spot or peripheral quenching, “△” when dark spot or peripheral quenching is observed slightly, and “×” when non-light emitting part is significantly enlarged The display performance of the device was evaluated.
本発明によれば、塗布性、速硬化性、低アウトガス性、及び、保存安定性に優れ、かつ、表示性能に優れる有機EL表示素子を得ることができる有機EL表示素子用封止剤を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in applicability | paintability, fast-curing property, low outgas property, and storage stability and is excellent in display performance is provided. can do.
Claims (5)
前記硬化性樹脂は、脂環式エポキシ化合物とオキセタン化合物とを含有し、
示差走査熱量測定において40℃/分の昇温速度で昇温し、100℃で保持した際の100℃で保持してから発熱ピークの立ち上がりまでの時間が3分以下であり、かつ、
40℃、22.5%RHの環境下で4日間保存した後の増粘率が20%以下である
ことを特徴とする有機EL表示素子用封止剤。 Containing a curable resin and a thermal cationic polymerization initiator,
The curable resin contains an alicyclic epoxy compound and an oxetane compound,
In differential scanning calorimetry, the temperature is increased at a rate of temperature increase of 40 ° C./min, and the time from holding at 100 ° C. when held at 100 ° C. until the rise of the exothermic peak is 3 minutes or less, and
An encapsulant for organic EL display elements, wherein the viscosity increase ratio after storage for 4 days in an environment of 40 ° C. and 22.5% RH is 20% or less.
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| KR1020207007851A KR102765324B1 (en) | 2018-04-20 | 2019-04-15 | Encapsulating agent for organic EL display devices |
| JP2019521494A JP7479842B2 (en) | 2018-04-20 | 2019-04-15 | Sealant for organic EL display devices |
| CN201980007068.3A CN111527794B (en) | 2018-04-20 | 2019-04-15 | Sealant for organic EL display elements |
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| WO2021010226A1 (en) * | 2019-07-17 | 2021-01-21 | 積水化学工業株式会社 | Sealant for organic el display element |
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| WO2014007219A1 (en) * | 2012-07-05 | 2014-01-09 | 株式会社スリーボンド | Sheet adhesive and organic el panel using same |
| WO2016167347A1 (en) * | 2015-04-17 | 2016-10-20 | 積水化学工業株式会社 | Sealant for electronic device, and method for manufacturing electronic device |
| JP2017226740A (en) * | 2016-06-21 | 2017-12-28 | 積水化学工業株式会社 | Sealant for display elements and display element |
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| JP7561031B2 (en) | 2019-07-17 | 2024-10-03 | 積水化学工業株式会社 | Sealant for organic EL display devices |
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| CN111527794B (en) | 2024-07-05 |
| JP7479842B2 (en) | 2024-05-09 |
| JPWO2019203180A1 (en) | 2021-03-11 |
| TW202003631A (en) | 2020-01-16 |
| CN111527794A (en) | 2020-08-11 |
| KR102765324B1 (en) | 2025-02-07 |
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