WO2019111870A1 - Solution to be coated onto glass substrate - Google Patents
Solution to be coated onto glass substrate Download PDFInfo
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- WO2019111870A1 WO2019111870A1 PCT/JP2018/044480 JP2018044480W WO2019111870A1 WO 2019111870 A1 WO2019111870 A1 WO 2019111870A1 JP 2018044480 W JP2018044480 W JP 2018044480W WO 2019111870 A1 WO2019111870 A1 WO 2019111870A1
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- WIPO (PCT)
- Prior art keywords
- paa
- glass substrate
- solution
- film
- alkoxysilane compound
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
- C03C17/30—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/1028—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous
- C08G73/1032—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous characterised by the solvent(s) used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
Definitions
- the present invention relates to a coating solution containing polyamic acid (PAA), which is a polyimide (PI) precursor, and the coating solution is applied to a glass substrate.
- PAA polyamic acid
- PI polyimide
- LCDs liquid crystal displays
- PDPs plasma display panels
- FPDs flat panel displays
- OLEDs organic EL displays
- electronic paper electronic elements are mainly formed on a glass substrate
- the glass substrate is rigid and lacks in flexibility, it is difficult to be flexible.
- a method has been proposed in which a PI film having flexibility and good heat resistance and dimensional stability is used as a flexible substrate.
- a solution of PAA which is a precursor of PI
- PAA a solution of PAA
- the film is thermally cured to use a PI film laminated and integrated on a glass substrate. Proposed. That is, after an electronic element is formed on the surface of a PI film laminated on a glass substrate, the PI film is finally peeled from the glass substrate to form a flexible substrate.
- Patent Document 1 discloses an example of a PAA solution in which 200 to 500 ppm of an alkoxysilane compound and 500 to 800 ppm of a silicone surfactant are blended with respect to the mass of PAA.
- Patent Document 2 discloses a method of improving the adhesion between a PI film and a glass substrate by using a PAA solution containing 100 to 20000 ppm of an alkoxysilane compound based on the mass of PAA.
- Patent Document 3 discloses a method of improving the adhesion between a PI film and a glass substrate by using a PAA solution containing 100 to 20000 ppm of an alkoxysilane compound based on the mass of PAA.
- Patent Document 3 (claim 1), PI is obtained by using an alkoxysilane-modified PAA solution obtained by heating a PAA solution containing 500 to 1000 ppm of an alkoxysilane compound to the mass of PAA to about 50 ° C.
- a method of improving the adhesion between a film and a glass substrate is disclosed.
- the present invention solves the above-mentioned problems, and after sufficiently securing the adhesion of the PAA coating film, it can be easily peeled off from the glass substrate as a PI film after heat curing, storage stable
- the purpose is to provide a coating solution with good properties.
- the present invention is as follows. It is a solution for coating to the glass substrate which consists of ⁇ 1> PAA, an amide system solvent, and an alkoxysilane compound, Comprising: The solution for coating to the glass substrate characterized by the following. 1) The alkoxysilane compound content is more than 5 ppm and less than 100 ppm based on the mass of PAA. 2) The molecular weight of the alkoxysilane compound is 100 or more and 300 or less.
- a method for producing a coating solution for a glass substrate comprising a polyamic acid (PAA), which is a polyimide (PI) precursor, an amide solvent and an alkoxysilane compound, wherein the PAA solution has a molecular weight of
- PAA polyamic acid
- PI polyimide
- the blending amount of the alkoxysilane compound is made more than 5 ppm and less than 100 ppm with respect to the mass of PAA, and the blending amount of the alkoxysilane compound is PI
- a method for producing a coating solution for a glass substrate which is adjusted according to the thickness of a film.
- thermosetting is continuously performed.
- a method for producing a laminate comprising a PI film and a glass substrate, characterized by carrying out by raising the temperature and setting the upper limit temperature during heat curing to 350 ° C. or more and 500 ° C. or less.
- this PAA solution can be suitably used as a solution for producing a flexible substrate consisting of a PI film on which an electronic device is formed.
- the PAA solution of the present invention is coated on a glass substrate.
- a glass substrate for example, a substrate made of soda lime glass, borosilicate glass, alkali-free glass or the like can be used, and among these, alkali-free glass substrates can be preferably used. These glass substrates may be subjected to known surface treatment such as silane coupling agent treatment.
- the thickness of the glass substrate is preferably 0.3 to 5.0 mm. If the thickness is less than 0.3 mm, the handleability of the substrate may be reduced. In addition, if the thickness is greater than 5.0 mm, productivity may be reduced.
- the PAA solution of the present invention can be obtained by blending an alkoxysilane compound into a PAA solution obtained by polymerizing an equimolar amount of tetracarboxylic acids and diamines as raw materials in an amide solvent.
- “approximately equimolar” means that the diamine is 0.9 mol or more and 1.0 mol or less with respect to 1 mol of the tetracarboxylic acid.
- tetracarboxylic acids examples include, for example, pyromellitic acids, 3,3 ′, 4,4′-biphenyltetracarboxylic acids, 4,4′-hexafluoroisopropylidene Phthalic acids, 2,3,3 ', 4'-biphenyltetracarboxylic acids, 2,2', 3,3'-biphenyltetracarboxylic acids, 4,4'-oxydiphthalic acids, 3,3 ', 4,4' -Benzophenone tetracarboxylic acids, 3,3 ', 4,4'-diphenyl sulfone tetracarboxylic acids, p-terphenyl tetracarboxylic acids, m-terphenyl tetracarboxylic acids and the like can be mentioned.
- tetracarboxylic acids can be used alone or as a mixture.
- 3,3 ', 4,4'-biphenyltetracarboxylic acid dianhydride (BPDA), pyromellitic acid dianhydride (PMDA), 4,4'-hexafluoroisopropylidene phthalic acid dianhydride (6FDA) and mixtures thereof are preferred from the viewpoint of the heat resistance and dimensional stability of the obtained PI.
- diamine examples include p-phenylenediamine (PDA), m-phenylenediamine, 4,4'-oxydianiline (ODA), 3,3'-bistrifluoromethyl-4,4'-diaminobiphenyl (TFMB) 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 1,2-bis (anilino) ethane, diaminodiphenyl sulfone, diaminobenzanilide, diaminobenzoate, diaminodiphenyl sulfide, 2,2-bis (p-aminophenyl) propane, 2,2-bis (p-aminophenyl) hexa Fluoropropane, 1,5-diaminonaphthalen
- amide solvent examples include N-methyl-2-pyrrolidone (NMP), N, N-dimethylformamide (DMF), N, N-dimethylacetamide (DMAc) and the like. These solvents can be used alone or as a mixture. Among these, NMP, DMAc, and mixtures thereof are preferred from the viewpoint of solubility in PAA. These solvents are preferably dehydrated, the water content thereof is preferably 500 ppm or less, and more preferably 200 ppm or less. By doing so, the water content in the PAA solution is reduced, and hydrolysis and the like of the alkoxysilane compound during the storage period can be prevented.
- NMP N-methyl-2-pyrrolidone
- DMF N-dimethylformamide
- DMAc N-dimethylacetamide
- the reaction temperature for producing the PAA solution is preferably ⁇ 30 to 70 ° C., and more preferably ⁇ 15 to 60 ° C.
- the order of addition of the monomer and the solvent is not particularly limited, and may be any order.
- the solid content concentration of PAA is preferably 1 to 50% by mass, and more preferably 5 to 30% by mass.
- the PAA may be partially imidized.
- the viscosity of the PAA solution thus obtained is preferably 3 Pa ⁇ s or more and 100 Pa ⁇ s or less as the solution viscosity at 30 ° C. from the viewpoint of coatability.
- commercial products can also be used for these PAA solutions.
- the PAA solution of the present invention can be obtained by blending an alkoxysilane compound with the PAA solution obtained as described above.
- the molecular weight of the alkosilane compound needs to be 100 or more and 300 or less.
- the compounding amount and the molecular weight of the alkoxysilane compound as described above, adhesion to the glass substrate can be sufficiently ensured even when the temperature rising rate is increased when the PAA coating film is thermally cured. And, after thermosetting, it can be easily peeled off from the glass substrate as a PI film. In addition, by using such a composition, it is possible to obtain a PAA solution with good storage stability.
- the compounding amount of the alkoxysilane compound can be confirmed by liquid chromatography-mass spectrometry (LC-MS).
- the PAA solution of the present invention can also be partially denatured with an alkoxysilane compound by heating the solution to about 50 ° C.
- the PI film Additives such as silicone surfactants as disclosed in Patent Document 1 and surfactants such as fluorosurfactants are substantially incorporated.
- PI film Additives such as silicone surfactants as disclosed in Patent Document 1 and surfactants such as fluorosurfactants are substantially incorporated.
- not substantially blended means that the blending amount is less than 1 ppm. By doing so, it is possible to secure good mechanical properties, electrical properties, optical properties and the like inherent to PI.
- fine particles of silica, alumina or the like may be blended as long as the optical properties such as the transparency of the PI film are not impaired.
- the volume average particle diameter (by dynamic light scattering) of these fine particles is preferably 10 nm or more and 100 nm or less.
- the compounding quantity sets it as 5 mass% or more and 20 mass% or less with respect to PAA mass.
- the PAA solution of the present invention is applied to a glass substrate, dried, and thermally cured to convert the PAA coating film into a PI film to form a laminate, after which an electronic element is formed on this surface, and finally the PI film By peeling from the glass substrate, a flexible substrate can be obtained.
- the PAA solution of the present invention When the PAA solution of the present invention is applied to a glass substrate, it is preferable to adjust the compounding amount of the alkoxysilane compound according to the thickness of the target PI film. That is, as the thickness of the PI film is thinner, it is preferable to lower the blending amount. Moreover, it is preferable to make compounding quantity high, so that the thickness of PI film is thick. In this manner, the adhesion to the glass substrate and the removability from the glass substrate can be sufficiently secured, and the blending amount of the alkoxysilane compound can be minimized according to the thickness.
- the PAA solution can be applied to a glass substrate continuously or batchwise using a known method such as a table coater, dip coater, bar coater, spin coater, die coater, spray coater or the like.
- a conventional hot air dryer, an infrared lamp, etc. can be used.
- the drying temperature is preferably 40 ° C. to 150 ° C., and the drying time is preferably about 5 to 30 minutes.
- the temperature continuously it is preferable to raise the temperature continuously to obtain a heat cured PI film.
- “continuously raising the temperature” refers to raising the temperature of the atmosphere at the time of thermal curing at a controlled rate of temperature increase.
- the heating rate is preferably 1 ° C./min to 15 ° C./min, and preferably 3 ° C./min to 10 ° C./min, from the viewpoint of securing the adhesion of the PAA coating film to the glass substrate. More preferable.
- the upper limit temperature at the time of temperature rising shall be 350 degreeC or more and 500 degrees C or less.
- the temperature raising process may include a step of holding the ambient temperature for a certain period during the temperature raising.
- the atmosphere at the time of heat curing is preferably an inert gas atmosphere such as nitrogen or argon.
- Patent Documents 1 to 3 there is no description or suggestion about a method of thermally raising the PAA coating film by continuously raising the temperature. That is, in the example of Patent Document 1, as a thermosetting condition, after application so that the film thickness after curing becomes 20 ⁇ m, “A: 140 ° C. ⁇ 1 hr + 250 ° C. ⁇ 1 hr + 350 ° C. ⁇ 1 hr, B: 140 ° C.
- the temperature raising rate at the time of temperature rising is as fast as, for example, 3 ° C / min to 10 ° C / min as described above. Even at the temperature rising rate, it is possible to prevent the generation of air bubbles and blisters in the PAA coating film.
- the laminate obtained as described above is useful for manufacturing an electronic device because the PI film can be easily peeled off from the glass substrate after forming the electronic device on the surface of the PI film.
- the thickness of the PI film after peeling from the glass substrate is preferably 1 ⁇ m or more and 50 ⁇ m or less, and more preferably 5 ⁇ m or more and 40 ⁇ m or less.
- heat curing can be performed without generating air bubbles or blisters. It can be carried out.
- the blending amount of the alkoxysilane compound is preferably 25 ppm or more (particularly, 25 ppm or more and less than 100 ppm).
- any electronic device conventionally used in the field of electronic devices can be used.
- a method of forming the electronic device a method known in the field of electronic devices using PI film as a flexible substrate can be adopted.
- the electronic device examples include a flexible device such as a flat panel display (FPD) such as a liquid crystal display (LCD), a plasma display panel (PDP), an organic EL display (OLED) and the like, and an electronic paper.
- FPD flat panel display
- LCD liquid crystal display
- PDP plasma display panel
- OLED organic EL display
- PAA solution A-1 U imide varnish AR (BPDA / PDA solution in NMP) was prepared.
- the solution viscosity of this PAA solution at 30 ° C. was 4.3 Pa ⁇ s, and the PAA solid content concentration was 19.1% by mass with respect to A-1 mass.
- ⁇ PAA solution B-1> In a glass reaction vessel, PDA (0.600 mol) and NMP (polymerization solvent) having a water content of 200 ppm or less were charged under nitrogen atmosphere and stirred to dissolve PDA. BPDA (0.612 mol) is gradually added while cooling this solution to 30 ° C. or less with a jacket, and then the polymerization reaction is carried out at 60 ° C. for 100 minutes, and the solution viscosity at 25 ° C. is 75 Pa ⁇ s, A PAA solution having a solid content concentration of PAA of 20% by mass relative to the mass of B-1 was obtained.
- NMP polymerization solvent
- ⁇ PAA solution C-1> In a glass reaction vessel, under a nitrogen atmosphere, PDA (0.550 mol) and ODA (0.050 mol) are charged with NMP (polymerization solvent) having a water content of 200 ppm or less, and stirred. Dissolved. BPDA (0.605 mol) is gradually added while cooling this solution to 30 ° C. or less with a jacket, and then the polymerization reaction is carried out at 60 ° C. for 100 minutes, and the solution viscosity at 25 ° C. is 98.5 Pa ⁇ s. Thus, a PAA solution having a PAA solid concentration of 20% by mass relative to C-1 mass was obtained.
- NMP polymerization solvent
- ⁇ PAA solution D-1> In a glass reaction vessel, under nitrogen atmosphere, PDA (0.5 mol) and TFMB (0.1 mol) are charged with NMP (polymerization solvent) having a water content of 200 ppm or less and stirred, and PDA and TFMB Dissolved. This solution was gradually added to BPDA (0.505 mol) and 6FDA (0.1 mol) while cooling this solution to 30 ° C. or less with a jacket, and then allowed to polymerize at 60 ° C. for 100 minutes to obtain a solution at 25 ° C. A PAA solution with a solution viscosity of 86.4 Pa ⁇ s and a PAA solid content concentration of 20% by mass based on D-1 mass was obtained.
- NMP polymerization solvent
- Example 1 30 ppm of 3-aminopropyltrimethoxysilane (APMS molecular weight: 179.3) was added to A-1 at room temperature (25 ° C.) with respect to the mass of PAA and stirred to obtain a uniform PAA solution (A I got -2).
- A-2 is coated by a table coater on the surface of an alkali-free glass substrate (20 cm square) having a thickness of 0.7 mm, dried at 45 ° C. for 10 minutes, at 70 ° C. for 5 minutes, and at 150 ° C. for 5 minutes. A film was formed. Next, the PAA coating film was thermally cured by raising the temperature to 450 ° C.
- Example 2 A PAA solution (A-3) was obtained in the same manner as Example 1, except that the blending amount of APMS was 75 ppm with respect to the mass of PAA. A-3 was evaluated in the same manner as in Example 1 for producing a laminate. The evaluation results are shown in Table 1.
- Example 5 A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-6) was used in which the blending amount of APMS was 10 ppm with respect to the mass of PAA and the thickness of the PI film was 9 ⁇ m. . The evaluation results are shown in Table 1.
- Example 6 A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-7) was used in which the blending amount of APMS was 95 ppm with respect to the mass of PAA, and the thickness of the PI film was 21 ⁇ m. . The evaluation results are shown in Table 1.
- Examples 7 and 8 30 ppm and 75 ppm of APES with respect to the mass of PAA were added to B-1 and stirred to obtain uniform PAA solution (B-2) and PAA solution (B-3), respectively.
- a laminate was prepared and evaluated in the same manner as in Example 1 using these solutions. The evaluation results are shown in Table 1.
- Examples 9 and 10 20 ppm and 40 ppm of APMS with respect to the mass of PAA were added to C-1 and stirred to obtain uniform PAA solution (C-2) and PAA solution (C-3), respectively.
- a laminate was prepared and evaluated in the same manner as in Example 1 using these solutions. The evaluation results are shown in Table 1.
- Examples 11 to 13 A laminate was prepared and evaluated in the same manner as Example 1, except that A-6, A-7, and C-2 were used and the thickness of the PI film was 27 ⁇ m. The evaluation results are shown in Table 1.
- Example 14 A homogeneous PAA solution (A-8) was obtained by adding 20 ppm of 3-ureidopropyltriethoxysilane (UPES molecular weight: 264) to A-1 and stirring. A laminate was prepared and evaluated in the same manner as in Example 1 using A-8. The evaluation results are shown in Table 1.
- Example 15 80 ppm of AMPS was added to D-1 and stirred to obtain a uniform PAA solution (D-2). A laminate was prepared and evaluated in the same manner as in Example 1 using D-2. The evaluation results are shown in Table 1.
- Comparative Examples 1 and 2 As an alkoxysilane, PAA solutions (A-9 and A-10) were used, in which 3-aminopropyltriethoxysilane (APES molecular weight: 221.4) was used and the blending amount was the blending amount described in Table 1. A laminate was prepared and evaluated in the same manner as in Example 1 except for the above. The evaluation results are shown in Table 1. The viscosity change rate after storage of A-9 and A-10 at 25 ° C. for 10 days was 5% or more for both PAA solutions.
- APES molecular weight: 221.4 3-aminopropyltriethoxysilane
- Comparative Examples 6 to 8 Laminates were prepared and evaluated in the same manner as in Example 1 except that A-1, B-1 and C-1 containing no alkoxysilane were used as the PAA solution. The evaluation results are shown in Table 1. The viscosity change rate after storing each of A-1, B-1 and C-1 at 25 ° C. for 10 days was all less than 5%.
- Comparative Example 9 A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-14) was used in which the blending amount of APES was 5 ppm with respect to the mass of PAA. The evaluation results are shown in Table 1. The viscosity change rate after storing A-14 at 25 ° C. for 10 days was less than 5%.
- Comparative Example 10 A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-15) was used in which the blending amount of APMS was 5 ppm with respect to the mass of PAA and the thickness of the PI film was 10 ⁇ m. .
- the evaluation results are shown in Table 1.
- the viscosity change after A-15 was stored at 25 ° C. for 10 days was less than 5%.
- the temperature raising rate at the time of heat curing is accelerated to 5 ° C./min by adjusting the compounding amount of the alkoxysilane compound according to the thickness of the PI film.
- the compounding amount of the alkoxysilane compound is more preferably 30 ppm, which is the smaller blending amount.
- the PAA solution of the present invention has good storage stability.
- the PAA solution of the present invention can be suitably used as a solution for producing a flexible substrate comprising a PI film on which an electronic element is formed.
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Abstract
Description
本発明は、ポリイミド(PI)前駆体であるポリアミック酸(PAA)を含有する塗工用溶液に関するものであり、この塗工用溶液はガラス基板に適用される。 The present invention relates to a coating solution containing polyamic acid (PAA), which is a polyimide (PI) precursor, and the coating solution is applied to a glass substrate.
従来、液晶ディスプレイ(LCD)、プラズマディスプレイパネル(PDP)、有機ELディスプレイ(OLED)等のフラットパネルディスプレイ(FPD)、および電子ペーパー等の電子デバイスの分野では、主としてガラス基板上に電子素子を形成したものが用いられているが、ガラス基板は剛直であり、しなやかさに欠けるため、フレキシブルになりにくいという問題がある。 Conventionally, in the field of electronic devices such as liquid crystal displays (LCDs), plasma display panels (PDPs), flat panel displays (FPDs) such as organic EL displays (OLEDs), and electronic paper, electronic elements are mainly formed on a glass substrate However, since the glass substrate is rigid and lacks in flexibility, it is difficult to be flexible.
そこで、フレキシブル性を有しかつ良好な耐熱性と寸法安定性とを有するPIフィルムをフレキシブル基板として用いる方法が提案されている。例えば、PIの前駆体であるPAA溶液を塗工、乾燥してPAA塗膜とし、これを熱硬化することによりガラス基板上にPIフィルムが積層一体化された状態としたものを利用することが提案されている。すなわち、ガラス基板上に積層されたPIフィルムの表面に電子素子を形成後、最後にPIフィルムをガラス基板から剥離することにより、フレキシブル基板とする。前記熱硬化の過程においては、ガラス基板に形成されたPAA塗膜がPIフィルムに変換される際、この塗膜がガラス基板から剥離したり、形成されるPIフィルム表面に気泡が残留したりすることがある。特に、生産効率を上げるために、熱硬化の際の昇温速度を上げた時に、この問題が顕著となる。 Therefore, a method has been proposed in which a PI film having flexibility and good heat resistance and dimensional stability is used as a flexible substrate. For example, a solution of PAA, which is a precursor of PI, is coated and dried to form a film of PAA, and the film is thermally cured to use a PI film laminated and integrated on a glass substrate. Proposed. That is, after an electronic element is formed on the surface of a PI film laminated on a glass substrate, the PI film is finally peeled from the glass substrate to form a flexible substrate. In the process of the heat curing, when a PAA coating film formed on a glass substrate is converted to a PI film, the coating film peels off from the glass substrate or air bubbles remain on the surface of the PI film to be formed Sometimes. In particular, this problem becomes noticeable when the temperature rising rate during heat curing is increased in order to increase production efficiency.
従い、熱硬化の際、ガラス基板に対するPAA塗膜の密着性を十分に確保する必要がある。この密着性を確保する方法として、PAAにアルコキシシラン化合物を配合した溶液をガラス基板上に塗布した後、PAA塗膜を熱硬化してPIフィルムとする方法が知られている。例えば、特許文献1(実施例)には、PAA質量に対し、200~500ppmのアルコキシシラン化合物と500~800ppmのシリコーン系界面活性剤とを配合したPAA溶液の例が開示されている。特許文献2(請求項1)には、PAA質量に対し、100~20000ppmのアルコキシシラン化合物を配合したPAA溶液を用いることにより、PIフィルムとガラス基板との密着性を向上させる方法が開示されている。特許文献3(請求項1)には、PAA質量に対し、500~1000ppmのアルコキシシラン化合物を配合したPAA溶液を50℃程度に加温することにより得られるアルコキシシラン変性PAA溶液用いることにより、PIフィルムとガラス基板との密着性を向上させる方法が開示されている。 Therefore, at the time of heat curing, it is necessary to ensure sufficient adhesion of the PAA coating film to the glass substrate. As a method for securing the adhesion, a method is known in which a solution obtained by blending an alkoxysilane compound in PAA is applied on a glass substrate and then the PAA coating film is thermally cured to form a PI film. For example, Patent Document 1 (Example) discloses an example of a PAA solution in which 200 to 500 ppm of an alkoxysilane compound and 500 to 800 ppm of a silicone surfactant are blended with respect to the mass of PAA. Patent Document 2 (Claim 1) discloses a method of improving the adhesion between a PI film and a glass substrate by using a PAA solution containing 100 to 20000 ppm of an alkoxysilane compound based on the mass of PAA. There is. In Patent Document 3 (claim 1), PI is obtained by using an alkoxysilane-modified PAA solution obtained by heating a PAA solution containing 500 to 1000 ppm of an alkoxysilane compound to the mass of PAA to about 50 ° C. A method of improving the adhesion between a film and a glass substrate is disclosed.
しかしながら、従来開示された方法では、PAA溶液に多量のアルコキシシラン化合物を配合するため、得られるPIフィルムの力学的特性、電気的特性、光学特性等を損なう虞があった。また、PIフィルムとガラス基板間の密着性が強くなり過ぎて、PIフィルムの表面に電子素子を形成後、最後にPIフィルムをガラス基板から剥離する際、剥離しにくくなるという虞があった。さらに、これらのPAA溶液は保管中に粘度変化することがあり、良好な保存安定性を確保しにくいという問題もあった。 However, in the method disclosed in the prior art, since a large amount of the alkoxysilane compound is blended in the PAA solution, there is a possibility that the mechanical properties, electrical properties, optical properties and the like of the obtained PI film may be impaired. In addition, the adhesion between the PI film and the glass substrate becomes too strong, and there is a possibility that it becomes difficult to peel off when the PI film is finally peeled from the glass substrate after forming the electronic element on the surface of the PI film. Furthermore, the viscosity of these PAA solutions may change during storage, and there is also a problem that it is difficult to ensure good storage stability.
そこで、本発明は前記課題を解決するものであって、PAA塗膜の密着性を十分に確保した上で、熱硬化後は、ガラス基板からPIフィルムとして容易に剥離することができる、保存安定性の良好な塗工用溶液の提供を目的とする。 Therefore, the present invention solves the above-mentioned problems, and after sufficiently securing the adhesion of the PAA coating film, it can be easily peeled off from the glass substrate as a PI film after heat curing, storage stable The purpose is to provide a coating solution with good properties.
前記課題を解決するために鋭意研究した結果、特定のアルコキシシラン化合物を特定量含有するPAA溶液を用いることにより、前記課題が解決されることを見出し、本発明の完成に至った。 As a result of earnestly researching in order to solve the said subject, it discovered that the said subject was solved by using the PAA solution which contains a specific alkoxysilane compound in a specific amount, and came to completion of this invention.
本発明は下記を趣旨とするものである。
<1> PAAとアミド系溶媒とアルコキシシラン化合物とからなるガラス基板への塗工用溶液であって、以下を特徴とするガラス基板への塗工用溶液。
1)アルコキシシラン化合物含有量が、PAA質量に対し、5ppm超、100ppm未満である。
2)アルコキシシラン化合物の分子量が、100以上、300以下である。
<2> ポリイミド(PI)前駆体であるポリアミック酸(PAA)と、アミド系溶媒とアルコキシシラン化合物とからなるガラス基板への塗工用溶液の製造方法であって、PAA溶液に、分子量が、100以上、300以下であるアルコキシシラン化合物を配合するに際し、アルコキシシラン化合物の配合量を、PAA質量に対し、5ppm超、100ppm未満とした上で、アルコキシシラン化合物の配合量を、目的とするPIフィルムの厚みに応じて調整することを特徴とするガラス基板への塗工用溶液の製造方法。
<3> <1>に記載の塗工用溶液をガラス基板へ塗工、乾燥後、熱硬化することにより、ポリイミド(PI)フィルムをガラス基板上に形成させる方法において、熱硬化を連続的に昇温することにより行い、かつ熱硬化の際の上限温度を350℃以上、500℃以下とすることを特徴とする、PIフィルムとガラス基板とからなる積層体の製造方法。
The present invention is as follows.
It is a solution for coating to the glass substrate which consists of <1> PAA, an amide system solvent, and an alkoxysilane compound, Comprising: The solution for coating to the glass substrate characterized by the following.
1) The alkoxysilane compound content is more than 5 ppm and less than 100 ppm based on the mass of PAA.
2) The molecular weight of the alkoxysilane compound is 100 or more and 300 or less.
<2> A method for producing a coating solution for a glass substrate comprising a polyamic acid (PAA), which is a polyimide (PI) precursor, an amide solvent and an alkoxysilane compound, wherein the PAA solution has a molecular weight of When blending an alkoxysilane compound having 100 or more and 300 or less, the blending amount of the alkoxysilane compound is made more than 5 ppm and less than 100 ppm with respect to the mass of PAA, and the blending amount of the alkoxysilane compound is PI A method for producing a coating solution for a glass substrate, which is adjusted according to the thickness of a film.
<3> In the method of forming a polyimide (PI) film on a glass substrate by coating and drying the coating solution described in <1> onto a glass substrate, the thermosetting is continuously performed. A method for producing a laminate comprising a PI film and a glass substrate, characterized by carrying out by raising the temperature and setting the upper limit temperature during heat curing to 350 ° C. or more and 500 ° C. or less.
本発明のPAA溶液を用いることにより、PAA塗膜を熱硬化する際、ガラス基板への密着性を十分に確保することができる。また、熱硬化後のPIフィルムは、ガラス基板からPIフィルムとして容易に剥離することができる。従い、このPAA溶液は、電子素子が形成されたPIフィルムからなるフレキシブル基板製造用の溶液として好適に用いることができる。 By using the PAA solution of the present invention, adhesion to a glass substrate can be sufficiently ensured when the PAA coating film is thermally cured. Moreover, PI film after thermosetting can be easily peeled as a PI film from a glass substrate. Accordingly, this PAA solution can be suitably used as a solution for producing a flexible substrate consisting of a PI film on which an electronic device is formed.
以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明のPAA溶液は、ガラス基板上に塗工される。ガラス基板としては、例えば、ソーダライムガラス、ホウ珪酸ガラス、または無アルカリガラス等からなる基板を用いることができ、これらのなかで、無アルカリガラス基板を好ましく用いることができる。これらのガラス基板は、シランカップリング剤処理等公知の表面処理がなされていてもよい。 The PAA solution of the present invention is coated on a glass substrate. As the glass substrate, for example, a substrate made of soda lime glass, borosilicate glass, alkali-free glass or the like can be used, and among these, alkali-free glass substrates can be preferably used. These glass substrates may be subjected to known surface treatment such as silane coupling agent treatment.
前記ガラス基板の厚みとしては、0.3~5.0mmが好ましい。厚みが0.3mmより薄いと基板のハンドリング性が低下することがある。また、厚みが5.0mmより厚いと生産性が低下することがある。 The thickness of the glass substrate is preferably 0.3 to 5.0 mm. If the thickness is less than 0.3 mm, the handleability of the substrate may be reduced. In addition, if the thickness is greater than 5.0 mm, productivity may be reduced.
本発明のPAA溶液は、原料となるテトラカルボン酸類とジアミンの略等モルを、アミド溶媒中で重合反応させて得られるPAA溶液に、アルコキシシラン化合物を配合することにより得られる。ここで、「略等モル」とは、テトラカルボン酸類1モルに対し、ジアミンが0.9モル以上、1.0モル以下であることをいう。 The PAA solution of the present invention can be obtained by blending an alkoxysilane compound into a PAA solution obtained by polymerizing an equimolar amount of tetracarboxylic acids and diamines as raw materials in an amide solvent. Here, “approximately equimolar” means that the diamine is 0.9 mol or more and 1.0 mol or less with respect to 1 mol of the tetracarboxylic acid.
テトラカルボン酸類(テトラカルボン酸、その二無水物またはエステル化物等)としては、例えば、ピロメリット酸類、3,3′,4,4′-ビフェニルテトラカルボン酸類、4,4′-ヘキサフルオロイソプロピリデンフタル酸類、2,3,3′,4′-ビフェニルテトラカルボン酸類、2,2′,3,3′-ビフェニルテトラカルボン酸類、4,4′-オキシジフタル酸類、3,3′,4,4′-ベンゾフェノンテトラカルボン酸類、3,3′,4,4′-ジフェニルスルホンテトラカルボン酸類、p-ターフェニルテトラカルボン酸類、m-ターフェニルテトラカルボン酸類等を挙げることができる。これらのテトラカルボン酸類は、単体または混合物として使用することができる。これらの中で、3,3′,4,4′-ビフェニルテトラカルボン酸二無水物(BPDA)、ピロメリット酸二無水物(PMDA)、4,4′-ヘキサフルオロイソプロピリデンフタル酸二無水物(6FDA)およびそれらの混合物が、得られるPIの耐熱性および寸法安定性の観点から好ましい。 Examples of tetracarboxylic acids (tetracarboxylic acids, dianhydrides or esters thereof) include, for example, pyromellitic acids, 3,3 ′, 4,4′-biphenyltetracarboxylic acids, 4,4′-hexafluoroisopropylidene Phthalic acids, 2,3,3 ', 4'-biphenyltetracarboxylic acids, 2,2', 3,3'-biphenyltetracarboxylic acids, 4,4'-oxydiphthalic acids, 3,3 ', 4,4' -Benzophenone tetracarboxylic acids, 3,3 ', 4,4'-diphenyl sulfone tetracarboxylic acids, p-terphenyl tetracarboxylic acids, m-terphenyl tetracarboxylic acids and the like can be mentioned. These tetracarboxylic acids can be used alone or as a mixture. Among these, 3,3 ', 4,4'-biphenyltetracarboxylic acid dianhydride (BPDA), pyromellitic acid dianhydride (PMDA), 4,4'-hexafluoroisopropylidene phthalic acid dianhydride (6FDA) and mixtures thereof are preferred from the viewpoint of the heat resistance and dimensional stability of the obtained PI.
ジアミンとしては、例えば、p-フェニレンジアミン(PDA)、m-フェニレンジアミン、4,4′-オキシジアニリン(ODA)、3,3′-ビストリフルオロメチル-4,4′-ジアミノビフェニル(TFMB)、3,4′-ジアミノジフェニルエーテル、4,4′-ジアミノジフェニルメタン、3,3′-ジメチル-4,4′-ジアミノジフェニルメタン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、1,2-ビス(アニリノ)エタン、ジアミノジフェニルスルホン、ジアミノベンズアニリド、ジアミノベンゾエート、ジアミノジフェニルスルフィド、2,2-ビス(p-アミノフェニル)プロパン、2,2-ビス(p-アミノフェニル)ヘキサフルオロプロパン、1,5-ジアミノナフタレン、ジアミノトルエン、ジアミノベンゾトリフルオライド、1,4-ビス(p-アミノフェノキシ)ベンゼン、4,4′-ビス(p-アミノフェノキシ)ビフェニル、ジアミノアントラキノン、4,4′-ビス(3-アミノフェノキシフェニル)ジフェニルスルホン等を挙げることができる。これらの芳香族ジアミンは、単体または混合物として使用することができる。これらの中で、PDA、ODA、TFMBおよびそれらの混合物が、得られるPIの耐熱性および寸法安定性の観点から好ましい。 Examples of the diamine include p-phenylenediamine (PDA), m-phenylenediamine, 4,4'-oxydianiline (ODA), 3,3'-bistrifluoromethyl-4,4'-diaminobiphenyl (TFMB) 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 1,2-bis (anilino) ethane, diaminodiphenyl sulfone, diaminobenzanilide, diaminobenzoate, diaminodiphenyl sulfide, 2,2-bis (p-aminophenyl) propane, 2,2-bis (p-aminophenyl) hexa Fluoropropane, 1,5-diaminonaphthalene, diamino Ruene, diaminobenzotrifluoride, 1,4-bis (p-aminophenoxy) benzene, 4,4'-bis (p-aminophenoxy) biphenyl, diaminoanthraquinone, 4,4'-bis (3-aminophenoxyphenyl) Diphenyl sulfone etc. can be mentioned. These aromatic diamines can be used alone or as a mixture. Among these, PDA, ODA, TFMB and mixtures thereof are preferred in view of the heat resistance and dimensional stability of the obtained PI.
アミド系溶媒としては、N-メチル-2-ピロリドン(NMP)、N,N-ジメチルホルムアミド(DMF)、N,N-ジメチルアセトアミド(DMAc)等を挙げることができる。これらの溶媒は、単独または混合物として用いることができる。これらの中で、NMP、DMAc、およびそれらの混合物が、PAAに対する溶解性の観点から好ましい。これらの溶媒は、脱水されていることが好ましく、その含水率は500ppm以下であることが好ましく、200ppm以下であることがさらに好ましい。このようにすることにより、PAA溶液中の含水率が低減され、保存期間中におけるアルコキシシラン化合物の加水分解等を防ぐことができる。 Examples of the amide solvent include N-methyl-2-pyrrolidone (NMP), N, N-dimethylformamide (DMF), N, N-dimethylacetamide (DMAc) and the like. These solvents can be used alone or as a mixture. Among these, NMP, DMAc, and mixtures thereof are preferred from the viewpoint of solubility in PAA. These solvents are preferably dehydrated, the water content thereof is preferably 500 ppm or less, and more preferably 200 ppm or less. By doing so, the water content in the PAA solution is reduced, and hydrolysis and the like of the alkoxysilane compound during the storage period can be prevented.
PAA溶液を製造する際の反応温度としては、-30~70℃が好ましく、-15~60℃がより好ましい。またこの反応において、モノマーおよび溶媒の添加順序は特に制限はなく、いかなる順序でもよい。PAAの固形分濃度としては1~50質量%が好ましく、5~30質量%がより好ましい。このPAAは部分的にイミド化されていてもよい。このようにして得られるPAA溶液の粘度は、塗工性の観点から、30℃での溶液粘度として、3Pa・s以上、100Pa・s以下とすることが好ましい。なお、これらのPAA溶液は市販品を用いることもできる。市販品としては、「UイミドワニスAH、AR」(ユニチカ社製)、「ユピア-ST」(宇部興産社製)、「PI-2611」(日立化成デュポンマイクロシステムズ社製)等を用いることが好ましい。これらは、いずれも酸成分としてBPDA、ジアミン成分としてPDAを用いて得られるPAAのNMP溶液である。 The reaction temperature for producing the PAA solution is preferably −30 to 70 ° C., and more preferably −15 to 60 ° C. In this reaction, the order of addition of the monomer and the solvent is not particularly limited, and may be any order. The solid content concentration of PAA is preferably 1 to 50% by mass, and more preferably 5 to 30% by mass. The PAA may be partially imidized. The viscosity of the PAA solution thus obtained is preferably 3 Pa · s or more and 100 Pa · s or less as the solution viscosity at 30 ° C. from the viewpoint of coatability. In addition, commercial products can also be used for these PAA solutions. As a commercial product, it is preferable to use "U imide varnish AH, AR" (manufactured by Unitika), "UPIA-ST" (manufactured by Ube Industries, Ltd.), "PI-2611" (manufactured by Hitachi Chemical DuPont MicroSystems), etc. . These are all NMP solutions of PAA obtained using BPDA as an acid component and PDA as a diamine component.
本発明のPAA溶液は、前記のようにして得られたPAA溶液にアルコキシシラン化合物を配合することにより得ることができる。ここで、アルコキシシラン化合物の配合量を、PAA質量に対し、5ppm超、100ppm未満とすることが必要である。さらに、アルコシラン化合物の分子量は、100以上、300以下とすることが必要である。 The PAA solution of the present invention can be obtained by blending an alkoxysilane compound with the PAA solution obtained as described above. Here, it is necessary to make the compounding quantity of an alkoxysilane compound more than 5 ppm and less than 100 ppm with respect to PAA mass. Furthermore, the molecular weight of the alkosilane compound needs to be 100 or more and 300 or less.
このようなアルコキシシラン化合物としては、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン(APMS)、3-アミノプロピルトリエトキシシラン(APES)、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、p-スチリルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン(UPES)、3-ウレイドプロピルトリメトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-イソシアネートプロピルトリエトキシシラン等が挙げられる。これらの中で、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-ウレイドプロピルトリエトキシシラン、およびそれらの混合物が好ましい。 As such alkoxysilane compounds, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane (APMS), 3-aminopropyltriethoxysilane (APES), 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) propylamine, N-phenyl-3-aminopropyltrimethoxysilane, vinyltrimethoxy Silane, vinyltriethoxysilane, p-styryltrimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3 -Glycydoxypi Methyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane Silane, 3-acryloxypropyltrimethoxysilane, 3-ureidopropyltriethoxysilane (UPES), 3-ureidopropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-isocyanatopropyl Triethoxysilane etc. are mentioned. Among these, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-ureidopropyltriethoxysilane, and mixtures thereof are preferred.
アルコキシシラン化合物の配合量と分子量とを、前記のように規定することにより、PAA塗膜を熱硬化する際、昇温速度を速めてもガラス基板への密着性を十分に確保することができ、かつ熱硬化後は、ガラス基板からPIフィルムとして容易に剥離することができる。また、このような配合とすることにより保存安定性の良好なPAA溶液とすることができる。なお、アルコキシシラン化合物の配合量は、液体クロマトグラフ質量分析(LC-MS)によって確認することができる。 By defining the compounding amount and the molecular weight of the alkoxysilane compound as described above, adhesion to the glass substrate can be sufficiently ensured even when the temperature rising rate is increased when the PAA coating film is thermally cured. And, after thermosetting, it can be easily peeled off from the glass substrate as a PI film. In addition, by using such a composition, it is possible to obtain a PAA solution with good storage stability. The compounding amount of the alkoxysilane compound can be confirmed by liquid chromatography-mass spectrometry (LC-MS).
本発明のPAA溶液は、これを50℃程度に加温することにより、PAAの一部をアルコキシシラン化合物で変性することもできる。 The PAA solution of the present invention can also be partially denatured with an alkoxysilane compound by heating the solution to about 50 ° C.
本発明のPAA溶液においては、アルコキシシラン化合物の配合量を上記の範囲に規定することにより、昇温速度を速めてもガラス基板への密着性と剥離性を確保することができるので、PIフィルムの力学的特性等を損なう虞れのある他の添加剤、例えば、特許文献1に開示されているようなシリコーン界面活性剤、フッ素系界面活性剤等の界面活性剤は、実質的に配合されていないことが好ましい。ここで、「実質的に配合されていない」とは、配合量が1ppm未満をいう。このようにすることにより、PI本来の良好な力学的特性、電気的特性、光学特性等を確保することができる。 In the PAA solution of the present invention, by defining the compounding amount of the alkoxysilane compound in the above range, the adhesion to the glass substrate and the releasability can be secured even if the temperature raising rate is increased, so the PI film Additives such as silicone surfactants as disclosed in Patent Document 1 and surfactants such as fluorosurfactants are substantially incorporated. Preferably not. Here, "not substantially blended" means that the blending amount is less than 1 ppm. By doing so, it is possible to secure good mechanical properties, electrical properties, optical properties and the like inherent to PI.
本発明のPAA溶液には、PIフィルムの透明性等の光学的特性を損なわない範囲で、シリカ、アルミナ等の微粒子が配合されていてもよい。これらの微粒子の体積平均粒子径(動的光散乱法による)は、10nm以上、100nm以下とすることが好ましい。また、その配合量は、PAA質量に対し、5質量%以上、20質量%以下とすることが好ましい。 In the PAA solution of the present invention, fine particles of silica, alumina or the like may be blended as long as the optical properties such as the transparency of the PI film are not impaired. The volume average particle diameter (by dynamic light scattering) of these fine particles is preferably 10 nm or more and 100 nm or less. Moreover, it is preferable that the compounding quantity sets it as 5 mass% or more and 20 mass% or less with respect to PAA mass.
本発明のPAA溶液には、他の重合体が本発明の効果を損なわない範囲で添加されていてもよい。 Other polymers may be added to the PAA solution of the present invention as long as the effects of the present invention are not impaired.
本発明のPAA溶液は、ガラス基板に塗布、乾燥、熱硬化することにより、PAA塗膜をPIフィルムに変換して積層体とし、しかる後、この表面に電子素子を形成し、最後にPIフィルムをガラス基板から剥離することにより、フレキシブル基板とすることができる。 The PAA solution of the present invention is applied to a glass substrate, dried, and thermally cured to convert the PAA coating film into a PI film to form a laminate, after which an electronic element is formed on this surface, and finally the PI film By peeling from the glass substrate, a flexible substrate can be obtained.
本発明のPAA溶液をガラス基板に塗布するに際しては、アルコキシシラン化合物の配合量を、目的とするPIフィルムの厚みに応じて調整することが好ましい。すなわち、PIフィルムの厚みが薄いほど、配合量を低くすることが好ましい。また、PIフィルムの厚みが厚いほど、配合量を高くすることが好ましい。このようにすることにより、ガラス基板への密着性と、ガラス基板からの剥離性とをより十分に確保した上で、厚みに応じ、アルコキシシラン化合物の配合量を最小限とすることができる。 When the PAA solution of the present invention is applied to a glass substrate, it is preferable to adjust the compounding amount of the alkoxysilane compound according to the thickness of the target PI film. That is, as the thickness of the PI film is thinner, it is preferable to lower the blending amount. Moreover, it is preferable to make compounding quantity high, so that the thickness of PI film is thick. In this manner, the adhesion to the glass substrate and the removability from the glass substrate can be sufficiently secured, and the blending amount of the alkoxysilane compound can be minimized according to the thickness.
ガラス基板へのPAA溶液の塗布の方法としては、テーブルコータ、ディップコータ、バーコータ、スピンコータ、ダイコータ、スプレーコータ等公知の方法を用い、連続式またはバッチ式で塗布することができる。 The PAA solution can be applied to a glass substrate continuously or batchwise using a known method such as a table coater, dip coater, bar coater, spin coater, die coater, spray coater or the like.
乾燥および熱硬化に際しては、通常の熱風乾燥器、赤外線ランプ等を用いることができる。乾燥温度としては、40℃~150℃とすることが好ましく、乾燥時間としては、5~30分程度とすることが好ましい。 In the drying and heat curing, a conventional hot air dryer, an infrared lamp, etc. can be used. The drying temperature is preferably 40 ° C. to 150 ° C., and the drying time is preferably about 5 to 30 minutes.
前記のようにして得られた、乾燥後のPAA塗膜の熱硬化に際しては、連続的に昇温して、熱硬化されたPIフィルムとすることが好ましい。ここで「連続的に昇温」とは、熱硬化の際の雰囲気温度を制御された昇温速度で昇温することをいう。この昇温速度は、PAA塗膜のガラス基板への密着性を確保する観点から、1℃/分~15℃/分で行うことが好ましく、3℃/分~10℃/分で行くことがより好ましい。昇温の際の上限温度は、350℃以上、500℃以下とすることが好ましい。この昇温過程においては、昇温途中で、雰囲気温度を一定時間保持する工程が含まれていてもよい。
熱硬化の際の雰囲気は、窒素、アルゴン等の不活性ガス雰囲気とすることが好ましい。なお、前記した特許文献1~3には、PAA塗膜を、連続的に昇温して熱硬化する方法については、記載も示唆もされていない。すなわち、特許文献1の実施例には、熱硬化条件として、キュア後の膜厚が20μmとなるように塗布後、 「A:140℃×1hr+250℃×1hr+350℃×1hr、B: 140℃×1hr+450℃×1hr、C:140℃×1hr+500℃×1hr」のような条件で、熱硬化する方法が記載されており、非連続的な昇温による方法である。また、特許文献2の実施例には、熱硬化条件として、「130℃のホットプレートで2分間ベーク(乾燥)し、厚さ18μmになるように製膜した。次いで、硬化炉を用い200℃で30分間、さらに450℃で60分間加熱硬化して、樹脂組成物中のポリイミド前駆体をイミド化」することが記載されており、非連続的な昇温による方法である。このような非連続的な昇温方法を用いた場合は、PAA溶液中のアルコキシシラン化合物の配合量を低減させた場合、得られるPIフィルムの十分な密着性が確保されないことがある。
In the case of heat curing of the PAA coating film after drying obtained as described above, it is preferable to raise the temperature continuously to obtain a heat cured PI film. Here, "continuously raising the temperature" refers to raising the temperature of the atmosphere at the time of thermal curing at a controlled rate of temperature increase. The heating rate is preferably 1 ° C./min to 15 ° C./min, and preferably 3 ° C./min to 10 ° C./min, from the viewpoint of securing the adhesion of the PAA coating film to the glass substrate. More preferable. It is preferable that the upper limit temperature at the time of temperature rising shall be 350 degreeC or more and 500 degrees C or less. The temperature raising process may include a step of holding the ambient temperature for a certain period during the temperature raising.
The atmosphere at the time of heat curing is preferably an inert gas atmosphere such as nitrogen or argon. In the above-mentioned Patent Documents 1 to 3, there is no description or suggestion about a method of thermally raising the PAA coating film by continuously raising the temperature. That is, in the example of Patent Document 1, as a thermosetting condition, after application so that the film thickness after curing becomes 20 μm, “A: 140 ° C. × 1 hr + 250 ° C. × 1 hr + 350 ° C. × 1 hr, B: 140 ° C. × 1 hr + 450 A method of heat curing under conditions such as ° C × 1 hr, C: 140 ° C. × 1 hr + 500 ° C. × 1 hr is described, which is a method by discontinuous temperature elevation. Further, in the example of Patent Document 2, as heat curing conditions, “baked (dried) for 2 minutes with a hot plate at 130 ° C. to form a film having a thickness of 18 μm. Then, using a curing furnace, 200 ° C. C. for 30 minutes and heat curing at 450.degree. C. for 60 minutes to imidize the polyimide precursor in the resin composition is described, which is a method by discontinuous temperature elevation. When such a discontinuous temperature rising method is used, when the compounding quantity of the alkoxysilane compound in PAA solution is reduced, sufficient adhesiveness of the obtained PI film may not be ensured.
本発明のPAA溶液から得られるPAA塗膜は、ガラス基板との密着性が良好なので、昇温の際の昇温速度を、例えば、前記のような3℃/分~10℃/分という早い昇温速度であっても、PAA塗膜中に気泡や膨れが発生することを防止することができる。 Since the PAA coating film obtained from the PAA solution of the present invention has good adhesion to the glass substrate, the temperature raising rate at the time of temperature rising is as fast as, for example, 3 ° C / min to 10 ° C / min as described above. Even at the temperature rising rate, it is possible to prevent the generation of air bubbles and blisters in the PAA coating film.
前記のようにして得られた積層体は、PIフィルムの表面に電子素子を形成後、当該PIフィルムをガラス基板から容易に剥離することができるので、電子デバイスの製造に有用である。 The laminate obtained as described above is useful for manufacturing an electronic device because the PI film can be easily peeled off from the glass substrate after forming the electronic device on the surface of the PI film.
ガラス基板からの剥離後のPIフィルムの厚みは、1μm以上、50μm以下とすることが好ましく、5μm以上、40μm以下とすることがより好ましい。本発明のPAA溶液を用いた場合は、アルコキシシランの配合量を調整することにより、厚みが、例えば30μm程度という比較的厚い場合であっても、気泡や膨れを発生させることなく、熱硬化を行うことができる。例えば、目的とするPIフィルムの厚みを10μm以上(特に15μm以上、40μm以下)とするとき、アルコキシシラン化合物の配合量は25ppm以上(特に25ppm以上、100ppm未満)とすることが好ましい。 The thickness of the PI film after peeling from the glass substrate is preferably 1 μm or more and 50 μm or less, and more preferably 5 μm or more and 40 μm or less. In the case of using the PAA solution of the present invention, by adjusting the blending amount of the alkoxysilane, even if the thickness is relatively thick, for example, about 30 μm, heat curing can be performed without generating air bubbles or blisters. It can be carried out. For example, when the thickness of the target PI film is 10 μm or more (particularly, 15 μm or more and 40 μm or less), the blending amount of the alkoxysilane compound is preferably 25 ppm or more (particularly, 25 ppm or more and less than 100 ppm).
電子素子としては、従来電子デバイスの分野で用いられているあらゆる電子素子が使用可能である。電子素子の形成方法は、PIフィルムをフレキシブル基板として用いる電子デバイスの分野で公知の方法を採用することができる。 As the electronic device, any electronic device conventionally used in the field of electronic devices can be used. As a method of forming the electronic device, a method known in the field of electronic devices using PI film as a flexible substrate can be adopted.
電子デバイスとしては、例えば、液晶ディスプレイ(LCD)、プラズマディスプレイパネル(PDP)、有機ELディスプレイ(OLED)等のフラットパネルディスプレイ(FPD)、電子ペーパー等のフレキシブルデバイスが挙げられる。 Examples of the electronic device include a flexible device such as a flat panel display (FPD) such as a liquid crystal display (LCD), a plasma display panel (PDP), an organic EL display (OLED) and the like, and an electronic paper.
<PAA溶液A-1>
PAA溶液A-1として、UイミドワニスAR(BPDA/PDAのNMP溶液)を準備した。このPAA溶液の、30℃での溶液粘度は、4.3Pa・s、PAA固形分濃度は、A-1質量に対し19.1質量%であった。
<PAA solution A-1>
As the PAA solution A-1, U imide varnish AR (BPDA / PDA solution in NMP) was prepared. The solution viscosity of this PAA solution at 30 ° C. was 4.3 Pa · s, and the PAA solid content concentration was 19.1% by mass with respect to A-1 mass.
<PAA溶液B-1>
ガラス製反応容器に、窒素雰囲気下、PDA(0.600モル)と含水率が200ppm以下のNMP(重合溶媒)を投入して攪拌し、PDAを溶解した。この溶液をジャケットで30℃以下に冷却しながら、BPDA(0.612モル)を徐々に加えた後、60℃で100分重合反応させることにより、25℃における溶液粘度が、75Pa・sで、PAA固形分濃度がB-1質量に対し20質量%のPAA溶液を得た。
<PAA solution B-1>
In a glass reaction vessel, PDA (0.600 mol) and NMP (polymerization solvent) having a water content of 200 ppm or less were charged under nitrogen atmosphere and stirred to dissolve PDA. BPDA (0.612 mol) is gradually added while cooling this solution to 30 ° C. or less with a jacket, and then the polymerization reaction is carried out at 60 ° C. for 100 minutes, and the solution viscosity at 25 ° C. is 75 Pa · s, A PAA solution having a solid content concentration of PAA of 20% by mass relative to the mass of B-1 was obtained.
<PAA溶液C-1>
ガラス製反応容器に、窒素雰囲気下、PDA(0.550モル)と、ODA(0.050モル)とを含水率が200ppm以下のNMP(重合溶媒)を投入して攪拌し、PDAとODAとを溶解した。この溶液をジャケットで30℃以下に冷却しながら、BPDA(0.605モル)を徐々に加えた後、60℃で100分重合反応させることにより、25℃における溶液粘度が、98.5Pa・sで、PAA固形分濃度がC-1質量に対し20質量%のPAA溶液を得た。
<PAA solution C-1>
In a glass reaction vessel, under a nitrogen atmosphere, PDA (0.550 mol) and ODA (0.050 mol) are charged with NMP (polymerization solvent) having a water content of 200 ppm or less, and stirred. Dissolved. BPDA (0.605 mol) is gradually added while cooling this solution to 30 ° C. or less with a jacket, and then the polymerization reaction is carried out at 60 ° C. for 100 minutes, and the solution viscosity at 25 ° C. is 98.5 Pa · s. Thus, a PAA solution having a PAA solid concentration of 20% by mass relative to C-1 mass was obtained.
<PAA溶液D-1>
ガラス製反応容器に、窒素雰囲気下、PDA(0.5モル)と、TFMB(0.1モル)とを含水率が200ppm以下のNMP(重合溶媒)を投入して攪拌し、PDAとTFMBとを溶解した。この溶液をジャケットで30℃以下に冷却しながら、BPDA(0.505モル)と6FDA(0.1モル)とを徐々に加えた後、60℃で100分重合反応させることにより、25℃における溶液粘度が、86.4Pa・sで、PAA固形分濃度がD-1質量に対し20質量%のPAA溶液を得た。
<PAA solution D-1>
In a glass reaction vessel, under nitrogen atmosphere, PDA (0.5 mol) and TFMB (0.1 mol) are charged with NMP (polymerization solvent) having a water content of 200 ppm or less and stirred, and PDA and TFMB Dissolved. This solution was gradually added to BPDA (0.505 mol) and 6FDA (0.1 mol) while cooling this solution to 30 ° C. or less with a jacket, and then allowed to polymerize at 60 ° C. for 100 minutes to obtain a solution at 25 ° C. A PAA solution with a solution viscosity of 86.4 Pa · s and a PAA solid content concentration of 20% by mass based on D-1 mass was obtained.
<実施例1>
A-1に、3-アミノプロピルトリメトキシシラン(APMS 分子量:179.3)を、室温(25℃)にて、PAA質量に対し、30ppm加えて、攪拌することにより、均一なPAA溶液(A-2)を得た。
厚み0.7mmの無アルカリガラス基板(20cm角)の表面上に、A-2をテーブルコータにより塗布し、45℃で10分、70℃で5分、150℃で5分乾燥してPAA塗膜を形成した。
次いで、窒素ガス気流下、0.5℃/分または5℃/分の昇温速度で450℃まで昇温し、450℃で10分保持することより、PAA塗膜を熱硬化した。これによって、ガラス基板上に厚み18μmのPIフィルムが形成された積層体を得た。この積層体におけるガラス基板とPIフィルム間の密着性を以下の基準で評価し、評価結果を表1に示した。
Example 1
30 ppm of 3-aminopropyltrimethoxysilane (APMS molecular weight: 179.3) was added to A-1 at room temperature (25 ° C.) with respect to the mass of PAA and stirred to obtain a uniform PAA solution (A I got -2).
A-2 is coated by a table coater on the surface of an alkali-free glass substrate (20 cm square) having a thickness of 0.7 mm, dried at 45 ° C. for 10 minutes, at 70 ° C. for 5 minutes, and at 150 ° C. for 5 minutes. A film was formed.
Next, the PAA coating film was thermally cured by raising the temperature to 450 ° C. at a heating rate of 0.5 ° C./min or 5 ° C./min under nitrogen gas flow and holding at 450 ° C. for 10 minutes. As a result, a laminate in which a PI film having a thickness of 18 μm was formed on a glass substrate was obtained. The adhesion between the glass substrate and the PI film in this laminate was evaluated according to the following criteria, and the evaluation results are shown in Table 1.
<密着性評価>
熱硬化後、ガラス基板上に均一なPIフィルムが形成できている場合、「◎」、熱硬化後、ガラス基板上にPIフィルムが部分的に浮いているか、剥がれている箇所が1箇所以上ある場合、「△」(実用上問題あり)とした。
また、この積層体におけるガラス基板とPIフィルム間の剥離性を以下の基準で評価し、評価結果を表1に示した。
<Evaluation of adhesion>
If a uniform PI film can be formed on the glass substrate after thermosetting, “◎”, the PI film partially floats on the glass substrate after thermosetting, or there is at least one peeling point In the case, it was considered as "△" (there is a problem in practical use).
Further, the releasability between the glass substrate and the PI film in this laminate was evaluated based on the following criteria, and the evaluation results are shown in Table 1.
<剥離性評価>
PIフィルムの4辺の端から2.5cm部分にカッターナイフにて切り込みを入れ、1辺が15cmの四角形の切り込みを有するPIフィルムのサンプルの端部に粘着剤付きPIテープを張り付け、PIテープを引き上げる際、ガラス基板に密着したPIフィルムが容易に剥離できる場合、「◎」、剥離の際、ひっかかりがある場合(すなわち、PIフィルムとガラス基板との界面の一部でPIフィルムがガラス基板に、より強固に密着し、剥離を阻害する場合)、「△」(実用上問題あり)とした。
<Evaluation of peelability>
Make a cut with a cutter knife at 2.5 cm from the end of 4 sides of PI film, and stick the PI tape with adhesive to the end of the sample of PI film with a square cut of 15 cm on 1 side, PI tape When pulling up, if the PI film in close contact with the glass substrate can be easily peeled off, "◎", if there is a catch during peeling (ie, PI film on the glass substrate at part of the interface between PI film and glass substrate) When it adheres more firmly and inhibits peeling), it was set as "(triangle | delta)" (there is a problem in practical use).
<実施例2>
APMSの配合量を、PAA質量に対し、75ppmとしたこと以外は、実施例1と同様にしてPAA溶液(A-3)を得た。A-3を、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。
Example 2
A PAA solution (A-3) was obtained in the same manner as Example 1, except that the blending amount of APMS was 75 ppm with respect to the mass of PAA. A-3 was evaluated in the same manner as in Example 1 for producing a laminate. The evaluation results are shown in Table 1.
<実施例3、4>
アルコキシシランとして、3-アミノプロピルトリエトキシシラン(APES 分子量:221.4)を用い、この配合量を表1に記載の配合量としたPAA溶液(A-4~A-5)としたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。
Examples 3 and 4
Except that 3-aminopropyltriethoxysilane (APES molecular weight: 221.4) was used as the alkoxysilane, and the blending amount was a blending amount described in Table 1 as PAA solution (A-4 to A-5). A laminate was prepared and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.
<実施例5>
APMSの配合量を、PAA質量に対し、10ppmとしたPAA溶液(A-6)とし、PIフィルムの厚みを9μmとしたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。
Example 5
A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-6) was used in which the blending amount of APMS was 10 ppm with respect to the mass of PAA and the thickness of the PI film was 9 μm. . The evaluation results are shown in Table 1.
<実施例6>
APMSの配合量を、PAA質量に対し、95ppmとしたPAA溶液(A-7)とし、PIフィルムの厚みを21μmとしたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。
Example 6
A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-7) was used in which the blending amount of APMS was 95 ppm with respect to the mass of PAA, and the thickness of the PI film was 21 μm. . The evaluation results are shown in Table 1.
<実施例7、8>
B-1に、APESを、PAA質量に対し、30ppm、75ppm加えて攪拌することにより、それぞれ、均一なPAA溶液(B-2)、PAA溶液(B-3)を得た。これらの溶液を用いて、実施例1と同様にして積層体を作成し、評価した。その評価結果を表1に示した。
Examples 7 and 8
30 ppm and 75 ppm of APES with respect to the mass of PAA were added to B-1 and stirred to obtain uniform PAA solution (B-2) and PAA solution (B-3), respectively. A laminate was prepared and evaluated in the same manner as in Example 1 using these solutions. The evaluation results are shown in Table 1.
<実施例9、10>
C-1に、APMSを、PAA質量に対し、20ppm、40ppm加えて攪拌することにより、それぞれ、均一なPAA溶液(C-2)、PAA溶液(C-3)を得た。これらの溶液を用いて、実施例1と同様にして積層体を作成し、評価した。その評価結果を表1に示した。
Examples 9 and 10
20 ppm and 40 ppm of APMS with respect to the mass of PAA were added to C-1 and stirred to obtain uniform PAA solution (C-2) and PAA solution (C-3), respectively. A laminate was prepared and evaluated in the same manner as in Example 1 using these solutions. The evaluation results are shown in Table 1.
<実施例11~13>
A-6、A-7、C-2を用い、PIフィルムの厚みを27μmとしたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。
Examples 11 to 13
A laminate was prepared and evaluated in the same manner as Example 1, except that A-6, A-7, and C-2 were used and the thickness of the PI film was 27 μm. The evaluation results are shown in Table 1.
<実施例14>
A-1に、3-ウレイドプロピルトリエトキシシラン(UPES 分子量:264)を、20ppm加えて攪拌することにより、均一なPAA溶液(A-8)を得た。A-8を用い、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。
Example 14
A homogeneous PAA solution (A-8) was obtained by adding 20 ppm of 3-ureidopropyltriethoxysilane (UPES molecular weight: 264) to A-1 and stirring. A laminate was prepared and evaluated in the same manner as in Example 1 using A-8. The evaluation results are shown in Table 1.
<実施例15>
D-1に、AMPSを、80ppm加えて攪拌することにより、均一なPAA溶液(D-2)を得た。D-2を用い、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。
Example 15
80 ppm of AMPS was added to D-1 and stirred to obtain a uniform PAA solution (D-2). A laminate was prepared and evaluated in the same manner as in Example 1 using D-2. The evaluation results are shown in Table 1.
実施例1~15で用いたPAA溶液を、25℃で、10日保存した所、全ての溶液において、その粘度変化率は5%未満であり、良好な保存安定性が確認された。 When the PAA solution used in Examples 1 to 15 was stored at 25 ° C. for 10 days, the viscosity change rate was less than 5% in all the solutions, and good storage stability was confirmed.
<比較例1、2>
アルコキシシランとして、3-アミノプロピルトリエトキシシラン(APES 分子量:221.4)を用い、この配合量を表1に記載の配合量としたPAA溶液(A-9およびA-10)を用いたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。A-9およびA-10を、25℃で、10日保存した後の粘度変化率は、両PAA溶液ともに5%以上であった。
Comparative Examples 1 and 2
As an alkoxysilane, PAA solutions (A-9 and A-10) were used, in which 3-aminopropyltriethoxysilane (APES molecular weight: 221.4) was used and the blending amount was the blending amount described in Table 1. A laminate was prepared and evaluated in the same manner as in Example 1 except for the above. The evaluation results are shown in Table 1. The viscosity change rate after storage of A-9 and A-10 at 25 ° C. for 10 days was 5% or more for both PAA solutions.
<比較例3~5>
アルコキシシランとして、ビス(3-トリメトキシシリルプロピル)-N-メチルアミン(BTMM 分子量:355.6)を用い、この配合量を表1に記載の配合量としたPAA溶液(A-11~A-13)としたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。A-11~A-13の各々を、25℃で、10日保存した後の粘度変化率は、いずれも5%未満であった。
Comparative Examples 3 to 5
A PAA solution (A-11 to A) was prepared using bis (3-trimethoxysilylpropyl) -N-methylamine (BTMM molecular weight: 355.6) as the alkoxysilane and the blending amount described in Table 1 A laminate was prepared and evaluated in the same manner as in Example 1 except that -13) was used. The evaluation results are shown in Table 1. The viscosity change rate after storing each of A-11 to A-13 at 25 ° C. for 10 days was all less than 5%.
<比較例6~8>
PAA溶液として、アルコキシシランを含有しないA-1、B-1、C-1を用いたこと以外は、実施例1と同様にして、それぞれ、積層体を作成し評価した。その評価結果を表1に示した。A-1、B-1およびC-1の各々を、25℃で、10日保存した後の粘度変化率は、いずれも5%未満であった。
Comparative Examples 6 to 8
Laminates were prepared and evaluated in the same manner as in Example 1 except that A-1, B-1 and C-1 containing no alkoxysilane were used as the PAA solution. The evaluation results are shown in Table 1. The viscosity change rate after storing each of A-1, B-1 and C-1 at 25 ° C. for 10 days was all less than 5%.
<比較例9>
APESの配合量を、PAA質量に対し、5ppmとしたPAA溶液(A-14)としたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。A-14を、25℃で、10日保存した後の粘度変化率は5%未満であった。
Comparative Example 9
A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-14) was used in which the blending amount of APES was 5 ppm with respect to the mass of PAA. The evaluation results are shown in Table 1. The viscosity change rate after storing A-14 at 25 ° C. for 10 days was less than 5%.
<比較例10>
APMSの配合量を、PAA質量に対し、5ppmとしたPAA溶液(A-15)とし、PIフィルムの厚みを10μmとしたこと以外は、実施例1と同様にして、積層体を作成し評価した。その評価結果を表1に示した。A-15を、25℃で、10日保存した後の粘度変化率は5%未満であった。
Comparative Example 10
A laminate was prepared and evaluated in the same manner as in Example 1 except that PAA solution (A-15) was used in which the blending amount of APMS was 5 ppm with respect to the mass of PAA and the thickness of the PI film was 10 μm. . The evaluation results are shown in Table 1. The viscosity change after A-15 was stored at 25 ° C. for 10 days was less than 5%.
実施例から本発明のPAA溶液を用いた場合は、PIフィルムの厚みに応じてアルコキシシラン化合物の配合量を調整することにより、熱硬化の際の昇温速度を5℃/分に速めた場合でも、良好な密着性と剥離性とを確保できることが判る。このことは、実施例11と実施例12との比較、または実施例9と実施例13との比較から明らかである。
また、実施例1と実施例2との比較、または実施例3と実施例4との比較において、アルコキシシラン化合物の配合量を30ppm、75ppmと変化させても、密着性、剥離性は、同等の結果が得られている。このような場合は、前記したように、アルコキシシラン化合物の配合量は、配合量がより少ない30ppmとすることがより好ましい。
また、本発明のPAA溶液は、保存安定性が良好であることが判る。
In the case where the PAA solution of the present invention is used from the examples, the temperature raising rate at the time of heat curing is accelerated to 5 ° C./min by adjusting the compounding amount of the alkoxysilane compound according to the thickness of the PI film. However, it can be seen that good adhesion and peelability can be ensured. This is apparent from the comparison of Example 11 with Example 12, or the comparison of Example 9 with Example 13.
Also, in the comparison between Example 1 and Example 2 or the comparison between Example 3 and Example 4, even if the compounding amount of the alkoxysilane compound is changed to 30 ppm and 75 ppm, the adhesion and releasability are equal. The results of are obtained. In such a case, as described above, the blending amount of the alkoxysilane compound is more preferably 30 ppm, which is the smaller blending amount.
In addition, it is understood that the PAA solution of the present invention has good storage stability.
本発明のPAA溶液は、電子素子が形成されたPIフィルムからなるフレキシブル基板製造用の溶液として好適に用いることができる。 The PAA solution of the present invention can be suitably used as a solution for producing a flexible substrate comprising a PI film on which an electronic element is formed.
Claims (3)
1)アルコキシシラン化合物の含有量が、PAA質量に対し、5ppm超、100ppm未満である。
2)アルコキシシラン化合物の分子量が、100以上、300以下である。 It is a solution for coating to the glass substrate which consists of a polyamic acid (PAA), an amide system solvent, and an alkoxysilane compound, Comprising: The solution for coating to the glass substrate characterized by the following.
1) The content of the alkoxysilane compound is more than 5 ppm and less than 100 ppm based on the mass of PAA.
2) The molecular weight of the alkoxysilane compound is 100 or more and 300 or less.
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| KR1020207015179A KR20200091865A (en) | 2017-12-04 | 2018-12-04 | Solution for coating on glass substrate |
| CN201880077795.2A CN111417605B (en) | 2017-12-04 | 2018-12-04 | Coating solution to glass substrate |
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| JP2017232632A JP6537584B2 (en) | 2017-12-04 | 2017-12-04 | Coating solution for glass substrate |
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| KR (1) | KR20200091865A (en) |
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| CN116157448A (en) * | 2020-07-16 | 2023-05-23 | 三菱瓦斯化学株式会社 | laminated body |
| CN113698865B (en) * | 2021-09-03 | 2022-07-29 | 厦门三德信科技股份有限公司 | Coating for improving impact strength of glass and preparation method thereof |
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| CN104769021B (en) * | 2012-11-08 | 2017-10-10 | 旭化成株式会社 | Flexible device substrate, flexible device and its manufacture method, laminate and its manufacture method and resin combination |
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| KR101896271B1 (en) * | 2013-03-18 | 2018-09-07 | 아사히 가세이 이-매터리얼즈 가부시키가이샤 | Resin precursor, resin composition containing said resin precursor, resin film, method for producing said resin film, laminate, and method for producing said laminate |
| TWI495404B (en) * | 2013-06-21 | 2015-08-01 | Chi Mei Corp | Flexible substrate composition and flexible substrate |
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| TW201927943A (en) | 2019-07-16 |
| JP6537584B2 (en) | 2019-07-03 |
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| TWI765127B (en) | 2022-05-21 |
| KR20200091865A (en) | 2020-07-31 |
| CN111417605A (en) | 2020-07-14 |
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