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WO2019104461A1 - Workpiece hole imaging detection system - Google Patents

Workpiece hole imaging detection system Download PDF

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Publication number
WO2019104461A1
WO2019104461A1 PCT/CN2017/113290 CN2017113290W WO2019104461A1 WO 2019104461 A1 WO2019104461 A1 WO 2019104461A1 CN 2017113290 W CN2017113290 W CN 2017113290W WO 2019104461 A1 WO2019104461 A1 WO 2019104461A1
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WO
WIPO (PCT)
Prior art keywords
module
imaging
light source
light
beam splitter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/113290
Other languages
French (fr)
Chinese (zh)
Inventor
沈兆龙
倪赛健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Huijing Optoelectronic Technology Co Ltd
Original Assignee
Suzhou Huijing Optoelectronic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Huijing Optoelectronic Technology Co Ltd filed Critical Suzhou Huijing Optoelectronic Technology Co Ltd
Priority to PCT/CN2017/113290 priority Critical patent/WO2019104461A1/en
Priority to CN201811359830.8A priority patent/CN109632827A/en
Publication of WO2019104461A1 publication Critical patent/WO2019104461A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/22Measuring arrangements characterised by the use of optical techniques for measuring depth
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/20Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N2021/0106General arrangement of respective parts
    • G01N2021/0112Apparatus in one mechanical, optical or electronic block
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • G01N2021/95638Inspecting patterns on the surface of objects for PCB's
    • G01N2021/95653Through-holes

Definitions

  • the present application relates to the field of optical automatic detection, and in particular to a workpiece hole imaging detection system.
  • PCB Printed Circuit Board
  • the quality of its products determines the reliability and stability of electronic components. How to accurately quantify the quality of PCB products has become an urgent problem for the current technology. Although the detection technology of PCB printed board missing parts and solder joint defects has matured, the accurate detection of PCB through-hole and blind-hole copper plating has become a bottleneck in current technology development.
  • the four-wire test method In order to detect the copper plating of PCB through holes, the four-wire test method is commonly used in the industry. The method can detect the conductivity of the via hole, thereby judging the uniformity of copper plating. However, the four-wire test method is complicated in operation, and the specific shape of the through hole cannot be obtained, and only the copper deficiency and copper breakage can be detected in the detection process, and the detection rate is very low.
  • the application provides a workpiece hole imaging detection system, which can more accurately and accurately detect the copper plating of the workpiece hole position, and has the advantages of simple operation, accurate and high detection, wide adaptability and easy automation.
  • a technical solution adopted by the present application is to provide a workpiece hole imaging detection system, the system comprising: a light source module for illuminating the workpiece hole position; and a first imaging module for using the hole position The reflected illumination light is subjected to in-focus imaging; the second imaging module is configured to perform imaging focusing on the imaging light of the hole position; and the image acquisition module is configured to collect the imaging light from the second imaging module.
  • the utility model has the beneficial effects of providing a workpiece hole imaging detection system, which can be more intuitively and accurately detected by using the first imaging module to perform focusing imaging on the illuminated hole position and combining the image acquisition module for analysis and processing.
  • the operation is simple, the detection is accurate and efficient, the scope of adaptation is wide, and automation is easy.
  • FIG. 1 is a schematic structural view of a first embodiment of a workpiece hole imaging detection system of the present application
  • FIG. 2 is a schematic structural view of a second embodiment of a workpiece hole imaging detection system of the present application
  • FIG. 3 is a schematic structural view of a third embodiment of a workpiece hole imaging detection system of the present application.
  • FIG. 4 is a schematic structural view of a fourth embodiment of a workpiece hole imaging detecting system of the present application.
  • FIG. 5 is a schematic structural view of a fifth embodiment of a workpiece hole imaging detection system of the present application.
  • FIG. 6 is a schematic structural view of a sixth embodiment of a workpiece hole imaging detection system of the present application.
  • FIG. 7 is a schematic structural view of a seventh embodiment of a workpiece hole imaging detection system of the present application.
  • FIG. 8 is a schematic structural view of an eighth embodiment of a workpiece hole imaging detecting system of the present application.
  • FIG. 9 is a schematic structural view of a ninth embodiment of a workpiece hole imaging detection system of the present application.
  • FIG. 10 is a schematic structural view of a tenth embodiment of a workpiece hole imaging detecting system of the present application.
  • the workpiece mentioned in the present application may be, but not limited to, a printed circuit board, a display panel, a display screen, a semiconductor circuit chip, etc.
  • the hole position in the present application may be a minute through hole or a blind hole existing in the workpiece.
  • the hole position imaging detection system in the present application can realize accurate imaging and quality inspection of workpiece hole defects of millimeter and sub-millimeter diameter, and can also perform imaging detection on the workpiece hole surface and its accessories (copper ring, green paint).
  • the size of the hole position can be detected to determine whether it is within a fixed aperture range and the copper plating size of the hole position is detected, or the copper ring and the green paint of the hole position can be imaged and detected, and corresponding features are extracted. To determine if it is defective.
  • FIG. 1 is a schematic structural diagram of a first embodiment of a workpiece hole imaging detection system according to the present application.
  • the workpiece hole imaging detection system 10 of the present application includes a light source module 11 , a first imaging module 12 , and a first embodiment.
  • the light source module 11 emits illumination light for illuminating the hole position.
  • the light source in the light source module 11 in the present application may use a point light source and a fiber bundle. Of course, in other embodiments, the light source may also be used. Other types of light sources.
  • the light source in this embodiment may be a light emitting diode (LED).
  • the first imaging module 12 is configured to focus image the illumination light reflected back from the aperture.
  • the first imaging module 12 employed in the present application is a self-focusing lens.
  • the self-focusing lens also referred to as a gradient-index lens, refers to a cylindrical optical lens whose refractive index distribution is radially graded, with focusing and imaging functions.
  • the self-focusing lens may have a cylindrical shape with high central symmetry, and the parameter information of the self-focusing lens can be obtained by rational design.
  • the central refractive index of the autofocus lens may be n 0
  • the gradient constant may be
  • the geometric length Z of the self-focusing lens and the working distance l1 ie, the object distance imaged by the self-focusing lens. From the above parameters, the imaged image distance l 2 and the lateral magnification M of the autofocus lens imaging can be calculated.
  • the specific formula is as follows:
  • the positive or negative of the lateral magnification M can indicate whether the image formed by the self-focusing lens is inverted or erect.
  • the second imaging module 13 is configured to image and concentrate the imaging light of the hole position, that is, the second imaging module 13 further re-images the imaging light and focuses the imaging light to the image acquisition module 14 .
  • the second imaging module 13 uses an imaging lens.
  • other optical components that can converge the imaging light reflected back from the workpiece hole position may be used, which is not further limited herein.
  • the image acquisition module 14 is configured to acquire imaging light from the second imaging module 13.
  • the image acquisition module 14 may further include an image sensor (not shown) and an image chip (not shown).
  • the image sensor is used to convert the collected imaging light from the hole position of the workpiece into an electrical signal, and further processed by the image chip and transmitted to the upper computer.
  • the detection system 10 of the present application further includes a microscopic module 15.
  • the micro-module 15 is located in the optical path between the first imaging module 12 and the second imaging module 13.
  • the micro-module 15 in the present application employs a microscope objective lens having a higher magnification for amplifying the image formed by the first imaging module 12 on the hole position of the workpiece.
  • the magnification of the imaging of the hole position of the workpiece can be ensured, and the depth of field of the system can be increased.
  • the workpiece hole position can be made twice or even multiple times by adjusting the distance between the workpiece and the self-focusing lens.
  • the detection system 10 of the present application further includes a polarizer A, a polarization beam splitter B, and a phase extension. Late film C.
  • the polarization beam splitter B is located in the optical path between the image acquisition module 14 and the hole position, and is inclined by 45 degrees with respect to the optical path.
  • the polarizer A is located in the optical path between the light source module 11 and the polarization beam splitter B.
  • the phase retarder C is located in the optical path between the polarization beam splitter B and the aperture.
  • the polarizer A is configured to polarize the light emitted by the light source module 11 to obtain the first linearly polarized light, and further eliminate the polarized light in the vertical direction, and prevent the polarized light in the vertical direction from passing through the polarizing beam splitter B. Forming stray light.
  • the first linearly polarized light is reflected by the polarization beam splitter B, and after the phase retarder C is formed, circularly polarized light is formed and finally irradiated to the hole position, and the circularly polarized light reflected back from the hole position passes through the phase retarder C to form the second linearly polarized light.
  • the second linearly polarized light passes through the polarization beam splitter B and finally enters the image acquisition module 14.
  • the phase retarder C in the present application may be a 1/4 wave plate. In other embodiments, other wave plates may be used.
  • the polarization beam splitter B in the present application may be a prism, and specifically may be a polarization beam splitting prism. , Gran prisms and Nicol prisms, etc., the use thereof can be selected according to the actual situation, and is not further limited herein.
  • the phase retarder C is located in the optical path between the microscopic module 15 and the image acquisition module 14, and the polarization beam splitter B is located in the optical path between the phase retarder C and the image acquisition module 14.
  • the polarizer A is located in the optical path of the light source module and the polarization beam splitter B.
  • the optical axis of the polarizer A and the optical axis of the polarization beam splitter B are perpendicular to each other, and the angle between the optical axis angle of the phase retarder C and the polarization direction of the illumination light is set to 45°.
  • the illumination light emitted by the light source module 11 passes through the polarizer A and becomes the first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B are perpendicular to each other, and the polarization beam splitter B further the first line.
  • the polarized light is all vertically reflected downward to the phase retarder C (1/4 wave plate), converted into circularly polarized light by the phase retarder C, and then enters the first imaging module 12 (self-focusing lens) for focusing, and the autofocus lens further
  • the circularly polarized light is focused and incident perpendicularly to the workpiece hole.
  • the illumination of the workpiece hole position by the illumination light here may not be limited to the normal incidence, or may be a fixed angle of incidence with the central axis of the hole position, thereby ensuring full coverage illumination of the hole position of the workpiece.
  • the self-focusing lens performs focusing imaging on the light reflected from the hole position.
  • the workpiece hole position is inverted and reduced by the self-focusing lens.
  • the inverted inverted image is further enlarged by a microscopic module 15 (microscopic objective).
  • the imaging light emitted through the microscope objective lens is still circularly polarized light, and the circularly polarized light passes through the phase retarder C again to become the second linearly polarized light, wherein the polarization direction of the second linearly polarized light and the polarization direction of the illumination light Vertical to each other.
  • the second linearly polarized light passes through the polarizing beam splitter B and enters the second imaging module 13 (imaging lens), wherein the polarizing beam splitter B transmits and reflects only the second linearly polarized light, and is
  • the second imaging module 13 further focuses the second linearly polarized light onto the image sensor in the image acquisition module 14.
  • the image sensor converts the imaging light of the workpiece hole into an electrical signal, and further processes the image chip and transmits the image to the upper computer.
  • the host computer further determines the type of defect existing in the hole position of the workpiece according to the imaging result, the size of the defect, and whether the workpiece is a defective product.
  • the imaging detection is performed only by the hole position of the workpiece.
  • the surface of the workpiece hole, the copper ring, the green paint, and the like can also be imaged and detected.
  • the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further.
  • the specific situation of the workpiece hole position is detected intuitively and accurately, and the operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.
  • FIG. 2 is a schematic structural view of a second embodiment of a workpiece hole imaging detection system according to the present application.
  • This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that the position of the light source module and the polarizer are the same as the second imaging module in the present application.
  • the positions of the image acquisition module are interchanged, and the same points as those of the first embodiment are not described again.
  • the detailed description is as follows:
  • the workpiece hole imaging detection system 20 in this embodiment includes a light source module 21, a first imaging module 22, a second imaging module 23, an image acquisition module 24, and a microscopic module 25.
  • the light source module 21 emits illumination light for illuminating the hole position.
  • the first imaging module 22 performs in-focus imaging of the illumination light reflected back from the aperture.
  • the second imaging module 23 is configured to image the imaging light of the hole position and further focus to the image acquisition module 24.
  • the image acquisition module 24 is configured to collect imaging light from the second imaging module 23.
  • the micro-module 25 is disposed in the optical path between the first imaging module 22 and the light source module 21.
  • the light source module 21, the first imaging module 22, the second imaging module 23, the image acquisition module 24, and the microscopic module 25, refer to the detailed description in the first embodiment, and details are not described herein again.
  • the detecting system 20 in this embodiment further includes a polarizer A1, a polarization beam splitter B1, and a phase retarder C1 which are sequentially disposed between the light source module 21 and the microscopic module 25.
  • the illumination light emitted by the light source module 21 passes through the polarizer A1 and becomes a first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B1 are perpendicular to each other, and the polarization beam splitter B1 further transmits the first linearly polarized light to
  • the phase retarder C1 the phase retarder C1 used in this embodiment is a quarter-wave plate, which is converted into circularly polarized light by the phase retarder C1 and then enters the first imaging module 22 (self-focusing lens) for focusing, the self-focusing lens.
  • the circularly polarized light is focused and vertically incident on the hole position of the workpiece, and the light reflected back from the hole position is subjected to in-focus imaging. Similar to the first embodiment, the hole of the workpiece is bored through the self-focusing lens by reasonably calculating the parameters of the self-focusing lens. The image is inverted and reduced. In this embodiment, after imaging by the autofocus lens, the imaging light enters the microscopic module 25 (microscopic objective lens) for amplification processing, and further becomes the second linearly polarized light through the phase retarder C1. The second linearly polarized light is reflected by the polarization beam splitter B1 to the second imaging module 23, and finally concentrated to the image acquisition module 24 for processing and then transmitted to the upper computer.
  • the microscopic module 25 microscopic objective lens
  • the upper computer further determines the defect of the workpiece hole position according to the imaging result.
  • the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.
  • the copper plating of the workpiece hole position can be detected more intuitively and accurately.
  • the operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.
  • FIG. 3 is a schematic structural diagram of a third embodiment of a workpiece hole imaging detection system according to the present application.
  • This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that the half-reverse half lens is used in the present application instead of the polarization component in the first embodiment.
  • the beam splitter and the polarizer and the phase retarder can be omitted at the same time, and the same points as those of the first embodiment will not be described again, and the details are as follows:
  • the workpiece hole imaging detection system 30 in this embodiment includes a light source module 31, a first imaging module 32, a second imaging module 33, an image acquisition module 34, and a microscopic module 35.
  • the light source module 31 emits illumination light for illuminating the hole position.
  • the first imaging module 32 performs in-focus imaging of the illumination light reflected back from the aperture.
  • the second imaging module 33 is configured to image the imaging light of the hole position and further focus to the image acquisition module 34.
  • the image acquisition module 34 is configured to collect imaging light from the second imaging module 33.
  • the microscopic module 35 is disposed in an optical path between the first imaging module 32 and the second imaging module 33.
  • the light source module 31 the first imaging module 32, the second imaging module 33, the image acquisition module 34, and the microscopic module 35, refer to the detailed description in the first embodiment, and details are not described herein again.
  • the detection system 30 in this embodiment further includes a beam splitter M, and the beam splitter M is located at the light source.
  • the beam splitter M used in the present application may be a half mirror, although in other embodiments, other beamsplitters may be used.
  • the illumination light emitted by the light source module 31 directly passes through the beam splitter M (half-reverse half lens) and directly becomes circularly polarized light into the first imaging module 32 (self-focusing lens) for focusing, and the self-focusing lens further focuses the circularly polarized light and Normally incident on the workpiece hole position and focusing the light reflected from the hole position, similar to the first embodiment, by properly calculating the parameters of the autofocus lens, the workpiece hole position is imaged by the self-focusing lens to form an inverted and reduced real image.
  • the imaging light after imaging by the autofocus lens, the imaging light directly enters the micro-module 35 (microscopic objective lens) for amplification processing, and is transmitted through the spectroscope M to the second imaging module 33, and finally aggregates to
  • the image acquisition module 34 processes and transmits to the upper computer, and the upper computer further determines the defect type of the workpiece hole position according to the imaging result, the size of the defect, and whether the workpiece is a defective product.
  • the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.
  • the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further.
  • the specific situation of the workpiece hole position is detected intuitively and accurately, and the operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.
  • FIG. 4 is a schematic structural view of a fourth embodiment of a workpiece hole imaging detection system according to the present application.
  • This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that in this embodiment, the light source module, the polarizer, and the polarization beam splitter
  • the specific setting positions of the phase retarder are different, and the same points as those of the first embodiment are not described again. The specific description is as follows:
  • the workpiece hole imaging detection system 40 in this embodiment includes a light source module 41, a first imaging module 42, a second imaging module 43, an image acquisition module 44, and a microscopic module 45.
  • the light source module 41 emits illumination light for illuminating the hole position.
  • the first imaging module 42 is configured to perform in-focus imaging of illumination light reflected back from the aperture.
  • the second imaging module 43 is configured to image the imaging light of the hole position and further focus the imaging light to the image acquisition module 44.
  • the image acquisition module 44 is configured to collect imaging light from the second imaging module 43.
  • the microscopic module 45 is disposed in an optical path between the first imaging module 42 and the second imaging module 43.
  • the light source module 41, the first imaging module 42, the second imaging module 43, and the image acquisition module For a detailed description of the 44 and the micro-module 45, refer to the detailed description in the first embodiment, and details are not described herein again.
  • the detection system 40 in this embodiment further includes a polarizer A2, a polarization beam splitter B2, and a phase retarder C2.
  • the phase retarder C2 is located in the optical path between the micro-module 45 and the first imaging module 42
  • the polarizing beam splitter B2 is located in the optical path between the phase retarder C2 and the micro-module 45
  • the polarizer A2 is located at the light source.
  • the light source used by the light source module 41 is a point light source, and specifically may be an LED.
  • the illumination light emitted by the light source module 41 passes through the polarizer A2 and becomes the first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B1 are perpendicular to each other, and the polarization beam splitter B2 further vertically polarizes the first linearly polarized light.
  • Reflecting downward to the phase retarder C2 (1/4 wave plate) after being converted into circularly polarized light by the phase retarder C2, it enters the first imaging module 42 (self-focusing lens) for focusing, and the self-focusing lens further converts the circularly polarized light.
  • the workpiece hole position is imaged by the self-focusing lens to form an inverted and reduced real image.
  • the imaging light after imaging by the autofocus lens, the imaging light directly enters the phase retarder C2 to become the second linearly polarized light, and then further transmits through the polarizing beam splitter B2 into the microscopic module 45 (microscopic The objective lens is enlarged and transmitted to the second imaging module 43 and finally concentrated to the image acquisition module 44 for processing and then transmitted to the upper computer.
  • the upper computer further determines the defect type of the workpiece hole position according to the imaging result, and the defect The size and whether the workpiece is defective.
  • the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.
  • the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further.
  • the copper plating of the workpiece hole position is detected intuitively and accurately, and the operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.
  • FIG. 5 is a schematic structural view of a fifth embodiment of a workpiece hole imaging detection system according to the present application.
  • This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that in this embodiment, the light source module, the polarizer, and the polarization beam splitter
  • the specific setting positions of the phase retarder are different, and the same points as those of the first embodiment are not described again. The specific description is as follows:
  • the workpiece hole imaging detection system 50 in this embodiment includes a light source module 51 and a first imaging module. 52.
  • the light source module 51 emits illumination light for illuminating the hole position.
  • the first imaging module 52 is configured to focus image the illuminated aperture.
  • the second imaging module 53 is configured to reflect the workpiece hole position back to the imaging light for further focusing to the image acquisition module 54.
  • the image acquisition module 54 is configured to collect imaging light from the second imaging module 53.
  • the microscopic module 55 is disposed in an optical path between the first imaging module 52 and the second imaging module 53.
  • the light source module 51 For a detailed description of the light source module 51, the first imaging module 52, the second imaging module 53, the image acquisition module 54, and the microscopic module 55, refer to the detailed description in the first embodiment, and details are not described herein again.
  • the detecting system 50 in this embodiment further includes a polarizer A3, a polarization beam splitter B3, and a phase retarder C3.
  • the phase retarder C3 is located in the optical path between the hole position and the first imaging module 52
  • the polarization beam splitter B2 is located in the optical path between the phase retarder C3 and the first imaging module 52
  • the polarizer A3 is located in the light source module. 51 and the optical path of the polarization beam splitter B3.
  • the light source used by the light source module 51 is a point light source, and specifically may be an LED.
  • the illumination light emitted by the light source module 51 passes through the polarizer A3 and becomes the first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B3 are perpendicular to each other, and the polarization beam splitter B3 further vertically polarizes the first linearly polarized light. It is reflected downward to the phase retarder C3 (1/4 wave plate), which is different from the first embodiment in that, in this embodiment, after the phase retarder C3 is converted into circularly polarized light, it directly enters the hole of the workpiece for illumination.
  • the light reflected back from the workpiece hole directly enters the phase retarder C3 to become the second linearly polarized light, and is further transmitted through the polarization beam splitter B3 into the first imaging module 52 (self-focusing lens) for imaging, similar to the first embodiment.
  • the workpiece hole position can be imaged by the self-focusing lens to form an inverted image.
  • the imaging light microscopy module 55 (microscopic objective lens) is amplified and transmitted to the second imaging module 53, and finally aggregated into the image acquisition module 54 for processing and then transmitted to the upper computer, and the upper computer is
  • the imaging result further determines the type of defect existing in the hole position of the workpiece, the size of the defect, and whether the workpiece is a defective product.
  • the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.
  • the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further Intuitive and accurate detection of copper plating in the workpiece hole position, and simple operation Single, accurate and efficient detection, wide adaptability, and easy automation.
  • FIG. 6 is a schematic structural diagram of a sixth embodiment of a workpiece hole imaging detection system according to the present application.
  • the embodiment is further extended on the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that in this embodiment, the light source module is disposed adjacent to the first imaging module, and
  • the polarizer, the polarization beam splitter, and the phase retarder are omitted in the embodiment, and the details are as follows:
  • the workpiece hole imaging detection system 60 in this embodiment includes a light source module 61, a first imaging module 62, a second imaging module 63, an image acquisition module 64, and a microscopic module 65.
  • the light source module 61 For a detailed description of the light source module 61, the first imaging module 62, the second imaging module 63, the image acquisition module 64, and the microscopic module 65, refer to the detailed description in the first embodiment, and details are not described herein again.
  • the light source module 61 is disposed adjacent to the first imaging module 62, and the light source module 61 includes an annular bracket 611 and a light source 612.
  • the annular bracket 611 is surrounded and fixed to the first imaging module 62, and the number of the light sources 612 is at least two. And evenly distributed on the annular bracket 611.
  • the light source 612 may include a point light source E and a fiber bundle F.
  • the fiber bundle F is evenly distributed on the annular bracket 611, and the light incident end a is coupled with the point light source E, and the light emitting end b toward the hole.
  • the annular bracket 611 can be disposed at a predetermined angle with the central axis of the workpiece hole position.
  • the preset angle can be any angle value.
  • the annular bracket 611 can also be a workpiece.
  • the hole positions are vertically arranged so that the illumination light is incident at a small angle value or perpendicularly to the workpiece hole position, ensuring full coverage illumination of the hole position.
  • the illumination light emitted by the light source 612 in the light source module 61 is directly incident perpendicular to the central axis of the workpiece hole at a predetermined angle to the workpiece hole position, and the light reflected back from the workpiece hole position directly enters the first imaging module 62 (self-focusing lens) Focus imaging is performed, and similarly to the first embodiment, by reasonably calculating the parameters of the autofocus lens, the workpiece hole position can be imaged by the self-focusing lens to an inverted and reduced image.
  • the imaging light After imaging by the self-focusing lens, the imaging light enters the micro-module 65 (microscopic objective lens) for amplification processing, and is transmitted to the second imaging module 63, and finally aggregated into the image acquisition module 64 for processing and then transmitted to the upper computer, and the upper computer is
  • the imaging result further determines the type of defect existing in the hole position of the workpiece, the size of the defect, and whether the workpiece is a defective product.
  • the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.
  • the workpiece hole position is directly irradiated by using an external annular light source, and the workpiece hole position is reflected.
  • the returned light passes through the first imaging module and the microscopic module for focusing imaging processing, which can more accurately and accurately detect the copper plating of the workpiece hole position, and is simple in operation, accurate and efficient in detection, wide in adaptability, and easy to realize automation.
  • FIG. 7 is a schematic structural diagram of a seventh embodiment of a workpiece hole imaging detection system according to the present application.
  • the embodiment is a further extension of the fifth embodiment of the workpiece hole imaging detection system, and is substantially the same as the fifth embodiment, except that in this embodiment, the light source module is integrated in the image acquisition module, and the specific description is as follows. :
  • the workpiece hole imaging detection system 70 in this embodiment includes a light source module 71, a first imaging module 72, a second imaging module 73, an image acquisition module 74, and a microscopic module 75.
  • the light source module 71 is integrated in the image acquisition module 74.
  • FIG. 8 is a schematic structural diagram of an eighth embodiment of a workpiece hole imaging detection system according to the present application.
  • the embodiment is a further extension of the sixth embodiment of the workpiece hole imaging detection system, and is substantially the same as the seventh embodiment, except that in this embodiment, the light source module is integrated in the second imaging module, and the specific description is provided. as follows:
  • the workpiece hole imaging detection system 80 in this embodiment includes a light source module 81, a first imaging module 82, a second imaging module 83, an image acquisition module 84, and a microscopic module 85.
  • the light source module 81 is integrated in the image second imaging module 83.
  • FIG. 9 is a schematic structural diagram of a ninth embodiment of a workpiece hole imaging detecting system according to the present application.
  • This embodiment is a further extension of the seventh embodiment of the workpiece hole imaging detection system, and is substantially the same as the seventh embodiment, except that in this embodiment, the light source module is integrated into the microscopic module, and the specific description is as follows. :
  • the workpiece hole imaging detection system 90 in this embodiment includes a light source module 91, a first imaging module 92, a second imaging module 93, an image acquisition module 94, and a microscopic module 95.
  • the light source module 91 is integrated in the image microscopy module 95.
  • FIG. 10 is a schematic structural diagram of a tenth embodiment of a workpiece hole imaging detection system according to the present application.
  • This embodiment is a further extension of the seventh embodiment of the workpiece hole imaging detection system, and is substantially the same as the sixth embodiment, except that in this embodiment, the light source module is integrated in the first imaging module, and the specific description is as follows:
  • the workpiece hole imaging detection system 100 in this embodiment includes a light source module 101, a first imaging module 102, a second imaging module 103, an image acquisition module 104, and a microscopic module 105.
  • the light source module 101 is integrated in the image first imaging module 102.
  • each module in this embodiment refer to the detailed description in the fourth embodiment, and details are not described herein again.
  • the present application provides a workpiece hole imaging detection system that performs imaging detection on a workpiece hole position by combining a first imaging module and a microscopic module, and in the detection system.
  • the first imaging module, the second imaging module and the image acquisition module share the optical path, which can more accurately and accurately detect the specific situation of the workpiece hole position, and has the advantages of simple operation, accurate and efficient detection, wide adaptability and easy automation.

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Abstract

A workpiece hole imaging detection system, comprising: a light source module (11) for illuminating a workpiece hole; a first imaging module (12) for focusing and imaging the illuminated hole; a second imaging module (13) for imaging and focusing the imaging light of said hole; and an image acquisition module (14) for acquiring the imaging light from the second imaging module (13). Said system can detect the workpiece hole more intuitively and accurately, enabling simple operation, accurate and efficient detection, wide adaptability and easy automation.

Description

工件孔位成像检测系统Workpiece hole imaging test system 【技术领域】[Technical Field]

本申请涉及光学自动检测领域,特别是涉及一种工件孔位成像检测系统。The present application relates to the field of optical automatic detection, and in particular to a workpiece hole imaging detection system.

【背景技术】【Background technique】

人类生活的方方面面已经离不开电子产品,印刷电路板(Printed Circuit Board,PCB)作为电子元器件的载体和支撑体,其产品的质量决定了电子元器件的可靠性能及其稳定性。如何精确量化PCB产品的质量成为当前技术亟需解决的问题。虽然PCB印刷板的零件缺失、焊点缺陷等问题的检测技术已经成熟,但PCB通孔与盲孔镀铜情况的精确检测成了当前技术发展的瓶颈。All aspects of human life are inseparable from electronic products. Printed Circuit Board (PCB) is the carrier and support for electronic components. The quality of its products determines the reliability and stability of electronic components. How to accurately quantify the quality of PCB products has become an urgent problem for the current technology. Although the detection technology of PCB printed board missing parts and solder joint defects has matured, the accurate detection of PCB through-hole and blind-hole copper plating has become a bottleneck in current technology development.

为了检测PCB通孔的镀铜情况,工业上普遍采用四线测试法。该方法可以检测出通孔的导电性,从而判断镀铜的均匀性。但是四线测试法操作复杂、无法获得通孔的具体形貌,且在检测过程中也只能检测出明显的缺铜、断铜现象,其检出率非常低。In order to detect the copper plating of PCB through holes, the four-wire test method is commonly used in the industry. The method can detect the conductivity of the via hole, thereby judging the uniformity of copper plating. However, the four-wire test method is complicated in operation, and the specific shape of the through hole cannot be obtained, and only the copper deficiency and copper breakage can be detected in the detection process, and the detection rate is very low.

【发明内容】[Summary of the Invention]

本申请提供一种工件孔位成像检测系统,能够更加直观、精确地检测到工件孔位的镀铜情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。The application provides a workpiece hole imaging detection system, which can more accurately and accurately detect the copper plating of the workpiece hole position, and has the advantages of simple operation, accurate and high detection, wide adaptability and easy automation.

本申请采用的一个技术方案是:提供一种工件孔位成像检测系统,所述系统包括:光源模块,用于对所述工件孔位进行照明;第一成像模块,用于将所述孔位反射回的照明光进行对焦成像;第二成像模块,用于对所述孔位的成像光线进行成像聚焦;图像采集模块,用于采集来自所述第二成像模块的所述成像光线。A technical solution adopted by the present application is to provide a workpiece hole imaging detection system, the system comprising: a light source module for illuminating the workpiece hole position; and a first imaging module for using the hole position The reflected illumination light is subjected to in-focus imaging; the second imaging module is configured to perform imaging focusing on the imaging light of the hole position; and the image acquisition module is configured to collect the imaging light from the second imaging module.

本申请的有益效果是:提供一种工件孔位成像检测系统,通过采用第一成像模块对被照射的所述孔位进行对焦成像并结合图像采集模块进行分析处理,能够更加直观、精确地检测到工件孔位的情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。 The utility model has the beneficial effects of providing a workpiece hole imaging detection system, which can be more intuitively and accurately detected by using the first imaging module to perform focusing imaging on the illuminated hole position and combining the image acquisition module for analysis and processing. In the case of the hole position of the workpiece, the operation is simple, the detection is accurate and efficient, the scope of adaptation is wide, and automation is easy.

【附图说明】[Description of the Drawings]

图1是本申请工件孔位成像检测系统第一实施方式的结构示意图;1 is a schematic structural view of a first embodiment of a workpiece hole imaging detection system of the present application;

图2是本申请工件孔位成像检测系统第二实施方式的结构示意图;2 is a schematic structural view of a second embodiment of a workpiece hole imaging detection system of the present application;

图3是本申请工件孔位成像检测系统第三实施方式的结构示意图;3 is a schematic structural view of a third embodiment of a workpiece hole imaging detection system of the present application;

图4是本申请工件孔位成像检测系统第四实施方式的结构示意图;4 is a schematic structural view of a fourth embodiment of a workpiece hole imaging detecting system of the present application;

图5是本申请工件孔位成像检测系统第五实施方式的结构示意图;5 is a schematic structural view of a fifth embodiment of a workpiece hole imaging detection system of the present application;

图6是本申请工件孔位成像检测系统第六实施方式的结构示意图;6 is a schematic structural view of a sixth embodiment of a workpiece hole imaging detection system of the present application;

图7是本申请工件孔位成像检测系统第七实施方式的结构示意图;7 is a schematic structural view of a seventh embodiment of a workpiece hole imaging detection system of the present application;

图8是本申请工件孔位成像检测系统第八实施方式的结构示意图;8 is a schematic structural view of an eighth embodiment of a workpiece hole imaging detecting system of the present application;

图9是本申请工件孔位成像检测系统第九实施方式的结构示意图;9 is a schematic structural view of a ninth embodiment of a workpiece hole imaging detection system of the present application;

图10是本申请工件孔位成像检测系统第十实施方式的结构示意图。FIG. 10 is a schematic structural view of a tenth embodiment of a workpiece hole imaging detecting system of the present application.

【具体实施方式】【Detailed ways】

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application are clearly and completely described in the following with reference to the drawings in the embodiments of the present application. It is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present application without departing from the inventive scope are the scope of the present application.

本申请中所提到的工件可以为包括但不限于印刷电路板、显示面板、显示屏、半导体电路芯片等等,本申请中的孔位可以为存在于工件的微小的通孔或者盲孔,本申请中的孔位成像检测系统可以实现对毫米及亚毫米口径的工件孔缺陷的精确成像与质量检测,也可以实现对工件孔位表面及其附件(铜环、绿漆)进行成像检测。具体可以对孔位的大小进行检测以判断其是否在固定的孔径范围内以及对孔位的镀铜尺寸进行检测,也可以是对孔位的铜环及绿漆进行成像检测,提取相应的特征,以判断其是否存在缺陷。The workpiece mentioned in the present application may be, but not limited to, a printed circuit board, a display panel, a display screen, a semiconductor circuit chip, etc., and the hole position in the present application may be a minute through hole or a blind hole existing in the workpiece. The hole position imaging detection system in the present application can realize accurate imaging and quality inspection of workpiece hole defects of millimeter and sub-millimeter diameter, and can also perform imaging detection on the workpiece hole surface and its accessories (copper ring, green paint). Specifically, the size of the hole position can be detected to determine whether it is within a fixed aperture range and the copper plating size of the hole position is detected, or the copper ring and the green paint of the hole position can be imaged and detected, and corresponding features are extracted. To determine if it is defective.

参阅图1,图1为本申请工件孔位成像检测系统第一实施方式的结构示意图,如图1,本申请中的工件孔位成像检测系统10包括光源模块11、第一成像模块12、第二成像模块13、图像采集模块14以及显微模块15。Referring to FIG. 1 , FIG. 1 is a schematic structural diagram of a first embodiment of a workpiece hole imaging detection system according to the present application. As shown in FIG. 1 , the workpiece hole imaging detection system 10 of the present application includes a light source module 11 , a first imaging module 12 , and a first embodiment. The second imaging module 13, the image acquisition module 14, and the microscopic module 15.

其中,光源模块11发射照明光线,用于对孔位进行照明。本申请中光源模块11中的光源可以采用点状光源和光纤束,当然在其它实施例中,也可以采用 其他类型的光源。本实施例中的光源可以采用发光二极管(LED)。The light source module 11 emits illumination light for illuminating the hole position. The light source in the light source module 11 in the present application may use a point light source and a fiber bundle. Of course, in other embodiments, the light source may also be used. Other types of light sources. The light source in this embodiment may be a light emitting diode (LED).

第一成像模块12用于对将孔位反射回的照明光进行对焦成像。本申请中所采用的第一成像模块12为自聚焦透镜。可选地,自聚焦透镜又称为梯度变折射率透镜,是指其折射率分布是沿径向渐变的柱状光学透镜,具有聚焦和成像功能。在本实施例中,自聚焦透镜可以为中心对称性较高的圆柱形,且通过合理设计可以得到自聚焦透镜的参数信息。其中,该自聚焦透镜的中心折射率可以为n0,梯度常数可以为

Figure PCTCN2017113290-appb-000001
且自聚焦透镜的几何长度Z和工作距离l1(即自聚焦透镜成像的物距)。由上述参数可以计算出成像的像距l2和自聚焦透镜成像的横向放大倍率M,具体公式如下:The first imaging module 12 is configured to focus image the illumination light reflected back from the aperture. The first imaging module 12 employed in the present application is a self-focusing lens. Alternatively, the self-focusing lens, also referred to as a gradient-index lens, refers to a cylindrical optical lens whose refractive index distribution is radially graded, with focusing and imaging functions. In this embodiment, the self-focusing lens may have a cylindrical shape with high central symmetry, and the parameter information of the self-focusing lens can be obtained by rational design. Wherein, the central refractive index of the autofocus lens may be n 0 , and the gradient constant may be
Figure PCTCN2017113290-appb-000001
And the geometric length Z of the self-focusing lens and the working distance l1 (ie, the object distance imaged by the self-focusing lens). From the above parameters, the imaged image distance l 2 and the lateral magnification M of the autofocus lens imaging can be calculated. The specific formula is as follows:

Figure PCTCN2017113290-appb-000002
Figure PCTCN2017113290-appb-000002

Figure PCTCN2017113290-appb-000003
Figure PCTCN2017113290-appb-000003

其中,横向放大率M的正负可以表示自聚焦透镜所成的像是倒立还是正立。Wherein, the positive or negative of the lateral magnification M can indicate whether the image formed by the self-focusing lens is inverted or erect.

第二成像模块13用于对孔位的成像光线进行成像汇聚,即第二成像模块13进一步将该成像光线进行再成像,并将该成像光线聚焦到图像采集模块14。本申请中第二成像模块13采用成像透镜,在其它实施例中,也可以采用其他可以将由工件孔位反射回的成像光进行汇聚的光学元件,此处不做进一步限定。The second imaging module 13 is configured to image and concentrate the imaging light of the hole position, that is, the second imaging module 13 further re-images the imaging light and focuses the imaging light to the image acquisition module 14 . In the present application, the second imaging module 13 uses an imaging lens. In other embodiments, other optical components that can converge the imaging light reflected back from the workpiece hole position may be used, which is not further limited herein.

图像采集模块14用于采集来自第二成像模块13的成像光线。其中,图像采集模块14可以进一步包括图像传感器(图未示)与图像芯片(图未示)。图像传感器用于将采集到的来自工件孔位的成像光线转换为电信号,并进一步经过图像芯片处理后传输至上位机。The image acquisition module 14 is configured to acquire imaging light from the second imaging module 13. The image acquisition module 14 may further include an image sensor (not shown) and an image chip (not shown). The image sensor is used to convert the collected imaging light from the hole position of the workpiece into an electrical signal, and further processed by the image chip and transmitted to the upper computer.

除此之外,本申请的检测系统10还进一步包括显微模块15。其中,显微模块15位于第一成像模块12与第二成像模块13之间的光路中。可选地,本申请中的显微模块15采用具有较高放大倍率的显微物镜,用于将第一成像模块12对工件孔位所成的像进行放大处理。In addition, the detection system 10 of the present application further includes a microscopic module 15. The micro-module 15 is located in the optical path between the first imaging module 12 and the second imaging module 13. Optionally, the micro-module 15 in the present application employs a microscope objective lens having a higher magnification for amplifying the image formed by the first imaging module 12 on the hole position of the workpiece.

本实施例中,采用第一成像模块12(自聚焦透镜)和显微模块15(显微物镜)相结合的方式,既可以保证对工件孔位成像的放大倍率,又可以加大系统的景深。且当工件孔位深度较大时,可以通过调整工件与自聚焦透镜之间的距离,对工件孔位作两次甚至是多次成像。In this embodiment, by combining the first imaging module 12 (self-focusing lens) and the micro-module 15 (microscopic objective lens), the magnification of the imaging of the hole position of the workpiece can be ensured, and the depth of field of the system can be increased. . And when the workpiece hole depth is large, the workpiece hole position can be made twice or even multiple times by adjusting the distance between the workpiece and the self-focusing lens.

进一步,本申请的检测系统10还包括起偏器A、偏振分束器B以及相位延 迟片C。其中,偏振分束器B位于图像采集模块14与孔位之间的光路中,相对于光路倾斜45度。起偏器A位于光源模块11与偏振分束器B之间的光路中。相位延迟片C位于偏振分束器B与孔位之间的光路中。其中,起偏器A用于将光源模块11发射的光线进行起偏以获得第一线偏振光,并进一步消除垂直方向的偏振光,防止该垂直方向的偏振光透过偏振分束器B,形成杂光。第一线偏振光被偏振分束器B反射,经相位延迟片C后形成圆偏振光并最终照射至孔位,从孔位反射回的圆偏振光通过相位延迟片C后形成第二线偏振光,第二线偏振光通过偏振分束器B,最终进入所述图像采集模块14。其中,本申请中的相位延迟片C可以采用1/4波片,在其它实施例中,也可以是其他波片,本申请中的偏振分束器B可以为棱镜,具体可以是偏振分光棱镜、格兰棱镜以及尼科尔棱镜等等,其使用可以针对实际情况进行选择,此处不做进一步限定。Further, the detection system 10 of the present application further includes a polarizer A, a polarization beam splitter B, and a phase extension. Late film C. Wherein, the polarization beam splitter B is located in the optical path between the image acquisition module 14 and the hole position, and is inclined by 45 degrees with respect to the optical path. The polarizer A is located in the optical path between the light source module 11 and the polarization beam splitter B. The phase retarder C is located in the optical path between the polarization beam splitter B and the aperture. The polarizer A is configured to polarize the light emitted by the light source module 11 to obtain the first linearly polarized light, and further eliminate the polarized light in the vertical direction, and prevent the polarized light in the vertical direction from passing through the polarizing beam splitter B. Forming stray light. The first linearly polarized light is reflected by the polarization beam splitter B, and after the phase retarder C is formed, circularly polarized light is formed and finally irradiated to the hole position, and the circularly polarized light reflected back from the hole position passes through the phase retarder C to form the second linearly polarized light. The second linearly polarized light passes through the polarization beam splitter B and finally enters the image acquisition module 14. The phase retarder C in the present application may be a 1/4 wave plate. In other embodiments, other wave plates may be used. The polarization beam splitter B in the present application may be a prism, and specifically may be a polarization beam splitting prism. , Gran prisms and Nicol prisms, etc., the use thereof can be selected according to the actual situation, and is not further limited herein.

可选地,本实施例中,相位延迟片C位于显微模块15和图像采集模块14之间的光路中,偏振分束器B位于相位延迟片C和图像采集模块14之间的光路中,起偏器A位于光源模块和偏振分束器B的光路中。其中,起偏器A的光轴和偏振分束器B的光轴相互垂直,相位延迟片C的光轴角度和照明光的偏振方向的夹角设置为45°。Optionally, in this embodiment, the phase retarder C is located in the optical path between the microscopic module 15 and the image acquisition module 14, and the polarization beam splitter B is located in the optical path between the phase retarder C and the image acquisition module 14. The polarizer A is located in the optical path of the light source module and the polarization beam splitter B. Here, the optical axis of the polarizer A and the optical axis of the polarization beam splitter B are perpendicular to each other, and the angle between the optical axis angle of the phase retarder C and the polarization direction of the illumination light is set to 45°.

参照图1,就该工件孔位成像检测系统的具体工作原理做简单描述:Referring to Figure 1, a detailed description of the specific working principle of the workpiece hole imaging detection system is made:

本实施例中,光源模块11发出的照明光通过起偏器A后变为偏振方向和偏振分束器B光轴相互垂直的第一线偏振光,偏振分束器B进一步将该第一线偏振光全部竖直向下反射至相位延迟片C(1/4波片),经过相位延迟片C转变为圆偏振光后进入第一成像模块12(自聚焦透镜)进行聚焦,自聚焦透镜进一步将该圆偏振光聚焦并垂直入射至工件孔位。当然,此处照明光对工件孔位的照射可以不限于垂直入射,也可以是和孔位的中心轴呈固定的倾斜角度的入射,以此来保证对工件的孔位的全覆盖照明。可选地,该自聚焦透镜对孔位反射回来的光线进行对焦成像,本实施例中,通过合理计算自聚焦透镜的参数,使得工件孔位经自聚焦透镜成倒立缩小的清晰的像,该倒立缩小的像进一步经过显微模块15(显微物镜)进行放大。In this embodiment, the illumination light emitted by the light source module 11 passes through the polarizer A and becomes the first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B are perpendicular to each other, and the polarization beam splitter B further the first line. The polarized light is all vertically reflected downward to the phase retarder C (1/4 wave plate), converted into circularly polarized light by the phase retarder C, and then enters the first imaging module 12 (self-focusing lens) for focusing, and the autofocus lens further The circularly polarized light is focused and incident perpendicularly to the workpiece hole. Of course, the illumination of the workpiece hole position by the illumination light here may not be limited to the normal incidence, or may be a fixed angle of incidence with the central axis of the hole position, thereby ensuring full coverage illumination of the hole position of the workpiece. Optionally, the self-focusing lens performs focusing imaging on the light reflected from the hole position. In this embodiment, by properly calculating the parameters of the self-focusing lens, the workpiece hole position is inverted and reduced by the self-focusing lens. The inverted inverted image is further enlarged by a microscopic module 15 (microscopic objective).

进一步,经过显微物镜出射的成像光仍为圆偏振光,该圆偏振光再一次经过相位延迟片C后变成第二线偏振光,其中,第二线偏振光的偏振方向和照明光的偏振方向相互垂直。第二线偏振光透过偏振分束器B后进入第二成像模块13(成像透镜),其中,偏振分束器B对第二线偏振光只进行透射不反射,并由 第二成像模块13进一步将该第二线偏振光聚焦到图像采集模块14中的图像传感器上,图像传感器上将工件孔位的成像光转换为电信号,并进一步经过图像芯片处理后传输至上位机,上位机根据所述成像结果进一步判断该工件孔位存在的缺陷种类,缺陷的大小以及该工件是否为次品。当然本实施例中仅仅只是以工件孔位进行成像检测,在其它实施例中,还可以对工件孔位的表面、铜环、绿漆等进行成像检测。Further, the imaging light emitted through the microscope objective lens is still circularly polarized light, and the circularly polarized light passes through the phase retarder C again to become the second linearly polarized light, wherein the polarization direction of the second linearly polarized light and the polarization direction of the illumination light Vertical to each other. The second linearly polarized light passes through the polarizing beam splitter B and enters the second imaging module 13 (imaging lens), wherein the polarizing beam splitter B transmits and reflects only the second linearly polarized light, and is The second imaging module 13 further focuses the second linearly polarized light onto the image sensor in the image acquisition module 14. The image sensor converts the imaging light of the workpiece hole into an electrical signal, and further processes the image chip and transmits the image to the upper computer. The host computer further determines the type of defect existing in the hole position of the workpiece according to the imaging result, the size of the defect, and whether the workpiece is a defective product. Of course, in this embodiment, the imaging detection is performed only by the hole position of the workpiece. In other embodiments, the surface of the workpiece hole, the copper ring, the green paint, and the like can also be imaged and detected.

上述实施方式中,通过将第一成像模块和显微模块相结合的方式对工件孔位进行成像检测,且检测系统中的第一成像模块、第二成像模块以及图像采集模块共用光路,可以更加直观、精确地检测到工件孔位的具体情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。In the above embodiment, the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further The specific situation of the workpiece hole position is detected intuitively and accurately, and the operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.

参阅图2,图2为本申请工件孔位成像检测系统第二实施方式的结构示意图。本实施例是在工件孔位成像检测系统第一实施方式上的进一步扩展,且和第一实施方式大致相同,不同之处在于本申请中将光源模块和起偏器的位置同第二成像模块和图像采集模块的位置互换,和第一实施方式相同之处不再赘述,具体描述如下:Referring to FIG. 2, FIG. 2 is a schematic structural view of a second embodiment of a workpiece hole imaging detection system according to the present application. This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that the position of the light source module and the polarizer are the same as the second imaging module in the present application. The positions of the image acquisition module are interchanged, and the same points as those of the first embodiment are not described again. The detailed description is as follows:

本实施例中的工件孔位成像检测系统20包括光源模块21、第一成像模块22、第二成像模块23、图像采集模块24以及显微模块25。The workpiece hole imaging detection system 20 in this embodiment includes a light source module 21, a first imaging module 22, a second imaging module 23, an image acquisition module 24, and a microscopic module 25.

其中,光源模块21发射照明光线,用于对孔位进行照明。The light source module 21 emits illumination light for illuminating the hole position.

第一成像模块22将孔位反射回的照明光进行对焦成像。The first imaging module 22 performs in-focus imaging of the illumination light reflected back from the aperture.

第二成像模块23,用于对孔位的成像光线进行成像,并进一步聚焦到图像采集模块24。The second imaging module 23 is configured to image the imaging light of the hole position and further focus to the image acquisition module 24.

图像采集模块24,用于采集来自第二成像模块23的成像光线。The image acquisition module 24 is configured to collect imaging light from the second imaging module 23.

其中,显微模块25设置于第一成像模块22和光源模块21之间的光路中。The micro-module 25 is disposed in the optical path between the first imaging module 22 and the light source module 21.

上述的光源模块21、第一成像模块22、第二成像模块23、图像采集模块24以及显微模块25的具体描述可以参见第一实施例中的详细介绍,此处不再赘述。For a detailed description of the light source module 21, the first imaging module 22, the second imaging module 23, the image acquisition module 24, and the microscopic module 25, refer to the detailed description in the first embodiment, and details are not described herein again.

进一步,本实施例中的检测系统20还包括依次设置于光源模块21和显微模块25之间的起偏器A1、偏振分束器B1以及相位延迟片C1。Further, the detecting system 20 in this embodiment further includes a polarizer A1, a polarization beam splitter B1, and a phase retarder C1 which are sequentially disposed between the light source module 21 and the microscopic module 25.

参照图2,就该工件孔位成像检测系统的具体工作原理做简单描述:Referring to Figure 2, a brief description will be given of the specific working principle of the workpiece hole imaging detection system:

光源模块21发出的照明光通过起偏器A1后变为偏振方向和偏振分束器B1光轴相互垂直的第一线偏振光,偏振分束器B1进一步将该第一线偏振光透射至 相位延迟片C1,本实施例中采用的相位延迟片C1为1/4波片,经过相位延迟片C1转变为圆偏振光后进入第一成像模块22(自聚焦透镜)进行聚焦,自聚焦透镜进一步将该圆偏振光聚焦并垂直入射至工件孔位并对孔位反射回来的光线进行对焦成像,和第一实施方式类似,通过合理计算自聚焦透镜的参数,使得工件孔位经自聚焦透镜成像倒立缩小的实像。本实施例中,经自聚焦透镜成像后,成像光进入显微模块25(显微物镜)进行放大处理,再进一步通过相位延迟片C1变成第二线偏振光。第二线偏振光经过偏振分束器B1被反射至第二成像模块23,最终汇聚到图像采集模块24中处理后传输至上位机,上位机根据所述成像结果进一步判断该工件孔位存在的缺陷种类,缺陷的大小以及该工件是否为次品。本实施例中对工件孔位进行成像检测,可以包括对工件孔位的内壁、孔位的表面以及孔位的附件,如铜环、绿漆等进行成像检测。The illumination light emitted by the light source module 21 passes through the polarizer A1 and becomes a first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B1 are perpendicular to each other, and the polarization beam splitter B1 further transmits the first linearly polarized light to The phase retarder C1, the phase retarder C1 used in this embodiment is a quarter-wave plate, which is converted into circularly polarized light by the phase retarder C1 and then enters the first imaging module 22 (self-focusing lens) for focusing, the self-focusing lens. Further, the circularly polarized light is focused and vertically incident on the hole position of the workpiece, and the light reflected back from the hole position is subjected to in-focus imaging. Similar to the first embodiment, the hole of the workpiece is bored through the self-focusing lens by reasonably calculating the parameters of the self-focusing lens. The image is inverted and reduced. In this embodiment, after imaging by the autofocus lens, the imaging light enters the microscopic module 25 (microscopic objective lens) for amplification processing, and further becomes the second linearly polarized light through the phase retarder C1. The second linearly polarized light is reflected by the polarization beam splitter B1 to the second imaging module 23, and finally concentrated to the image acquisition module 24 for processing and then transmitted to the upper computer. The upper computer further determines the defect of the workpiece hole position according to the imaging result. The type, the size of the defect, and whether the workpiece is defective. In this embodiment, the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.

上述实施方式中,通过将第一成像模块和显微模块相结合的方式对工件孔位进行成像检测,且检测系统中共用光路,可以更加直观、精确地检测到工件孔位的镀铜情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。In the above embodiment, by imaging the workpiece hole position by combining the first imaging module and the microscopic module, and detecting the common optical path in the system, the copper plating of the workpiece hole position can be detected more intuitively and accurately. The operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.

参阅图3,图3为本申请工件孔位成像检测系统第三实施方式的结构示意图。本实施例是在工件孔位成像检测系统第一实施方式上的进一步扩展,且和第一实施方式大致相同,不同之处在于本申请中采用半反半透镜取代第一实施方式中的偏振分束器,同时可以省略起偏器和相位延迟片,和第一实施方式相同之处不再赘述,具体描述如下:Referring to FIG. 3, FIG. 3 is a schematic structural diagram of a third embodiment of a workpiece hole imaging detection system according to the present application. This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that the half-reverse half lens is used in the present application instead of the polarization component in the first embodiment. The beam splitter and the polarizer and the phase retarder can be omitted at the same time, and the same points as those of the first embodiment will not be described again, and the details are as follows:

本实施例中的工件孔位成像检测系统30包括光源模块31、第一成像模块32、第二成像模块33、图像采集模块34以及显微模块35。The workpiece hole imaging detection system 30 in this embodiment includes a light source module 31, a first imaging module 32, a second imaging module 33, an image acquisition module 34, and a microscopic module 35.

其中,光源模块31发射照明光线,用于对孔位进行照明。The light source module 31 emits illumination light for illuminating the hole position.

第一成像模块32将孔位反射回的照明光进行对焦成像。The first imaging module 32 performs in-focus imaging of the illumination light reflected back from the aperture.

第二成像模块33,用于对孔位的成像光线进行成像,并进一步聚焦到图像采集模块34。The second imaging module 33 is configured to image the imaging light of the hole position and further focus to the image acquisition module 34.

图像采集模块34,用于采集来自第二成像模块33的成像光线。The image acquisition module 34 is configured to collect imaging light from the second imaging module 33.

显微模块35设置于第一成像模块32与第二成像模块33之间的光路中。The microscopic module 35 is disposed in an optical path between the first imaging module 32 and the second imaging module 33.

上述的光源模块31、第一成像模块32、第二成像模块33、图像采集模块34以及显微模块35的具体描述可以参见第一实施例中的详细介绍,此处不再赘述。For detailed descriptions of the light source module 31, the first imaging module 32, the second imaging module 33, the image acquisition module 34, and the microscopic module 35, refer to the detailed description in the first embodiment, and details are not described herein again.

进一步,本实施例中的检测系统30还包括分光镜M,分光镜M位于光源 模块31和显微模块35之间的光路中。且本申请中所采用的分光镜M可以为半反半透镜,当然在其它实施例中,也可以是其他的分光镜。Further, the detection system 30 in this embodiment further includes a beam splitter M, and the beam splitter M is located at the light source. In the optical path between the module 31 and the microscopic module 35. The beam splitter M used in the present application may be a half mirror, although in other embodiments, other beamsplitters may be used.

参照图3,就该工件孔位成像检测系统的具体工作原理做简单描述:Referring to Figure 3, a brief description will be given of the specific working principle of the workpiece hole imaging detection system:

光源模块31发出的照明光直接通过分光镜M(半反半透镜)后直接变成圆偏振光进入第一成像模块32(自聚焦透镜)进行聚焦,自聚焦透镜进一步将该圆偏振光聚焦并垂直入射至工件孔位并对孔位反射回来的光线进行对焦成像,和第一实施方式类似,通过合理计算自聚焦透镜的参数,使得工件孔位经自聚焦透镜成像倒立缩小的实像。不同之处在于,本实施例中,经自聚焦透镜成像后,成像光直接进入显微模块35(显微物镜)进行放大处理,并通过分光镜M透射至第二成像模块33,最终汇聚到图像采集模块34中处理后传输至上位机,上位机根据所述成像结果进一步判断该工件孔位存在的缺陷种类,缺陷的大小以及该工件是否为次品。本实施例中对工件孔位进行成像检测,可以包括对工件孔位的内壁、孔位的表面以及孔位的附件,如铜环、绿漆等进行成像检测。The illumination light emitted by the light source module 31 directly passes through the beam splitter M (half-reverse half lens) and directly becomes circularly polarized light into the first imaging module 32 (self-focusing lens) for focusing, and the self-focusing lens further focuses the circularly polarized light and Normally incident on the workpiece hole position and focusing the light reflected from the hole position, similar to the first embodiment, by properly calculating the parameters of the autofocus lens, the workpiece hole position is imaged by the self-focusing lens to form an inverted and reduced real image. The difference is that, in this embodiment, after imaging by the autofocus lens, the imaging light directly enters the micro-module 35 (microscopic objective lens) for amplification processing, and is transmitted through the spectroscope M to the second imaging module 33, and finally aggregates to The image acquisition module 34 processes and transmits to the upper computer, and the upper computer further determines the defect type of the workpiece hole position according to the imaging result, the size of the defect, and whether the workpiece is a defective product. In this embodiment, the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.

上述实施方式中,通过将第一成像模块和显微模块相结合的方式对工件孔位进行成像检测,且检测系统中的第一成像模块、第二成像模块以及图像采集模块共用光路,可以更加直观、精确地检测到工件孔位的具体情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。In the above embodiment, the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further The specific situation of the workpiece hole position is detected intuitively and accurately, and the operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.

参阅图4,图4为本申请工件孔位成像检测系统第四实施方式的结构示意图。本实施例是在工件孔位成像检测系统第一实施方式上的进一步扩展,且和第一实施方式大致相同,不同之处在于,本实施例中,光源模块、起偏器、偏振分束器以及相位延迟片的具体设置位置不同,且和第一实施方式相同之处不再赘述,具体描述如下:Referring to FIG. 4, FIG. 4 is a schematic structural view of a fourth embodiment of a workpiece hole imaging detection system according to the present application. This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that in this embodiment, the light source module, the polarizer, and the polarization beam splitter The specific setting positions of the phase retarder are different, and the same points as those of the first embodiment are not described again. The specific description is as follows:

本实施例中的工件孔位成像检测系统40包括光源模块41、第一成像模块42、第二成像模块43、图像采集模块44以及显微模块45。The workpiece hole imaging detection system 40 in this embodiment includes a light source module 41, a first imaging module 42, a second imaging module 43, an image acquisition module 44, and a microscopic module 45.

其中,光源模块41发射照明光线,用于对孔位进行照明。The light source module 41 emits illumination light for illuminating the hole position.

第一成像模块42用于将孔位反射回的照明光进行对焦成像。The first imaging module 42 is configured to perform in-focus imaging of illumination light reflected back from the aperture.

第二成像模块43,用于对所述孔位的成像光线进行成像,并进一步将成像光线聚焦到图像采集模块44。The second imaging module 43 is configured to image the imaging light of the hole position and further focus the imaging light to the image acquisition module 44.

图像采集模块44,用于采集来自第二成像模块43的成像光线。The image acquisition module 44 is configured to collect imaging light from the second imaging module 43.

显微模块45设置于第一成像模块42与第二成像模块43之间的光路中。The microscopic module 45 is disposed in an optical path between the first imaging module 42 and the second imaging module 43.

上述的光源模块41、第一成像模块42、第二成像模块43、图像采集模块 44以及显微模块45的具体描述可以参见第一实施例中的详细介绍,此处不再赘述。The light source module 41, the first imaging module 42, the second imaging module 43, and the image acquisition module For a detailed description of the 44 and the micro-module 45, refer to the detailed description in the first embodiment, and details are not described herein again.

进一步,本实施例中的检测系统40还包括起偏器A2、偏振分束器B2以及相位延迟片C2。其中,相位延迟片C2位于显微模块45和第一成像模块42之间的光路中,偏振分束器B2位于相位延迟片C2和显微模块45之间的光路中,起偏器A2位于光源模块41和偏振分束器B2的光路中。Further, the detection system 40 in this embodiment further includes a polarizer A2, a polarization beam splitter B2, and a phase retarder C2. Wherein, the phase retarder C2 is located in the optical path between the micro-module 45 and the first imaging module 42, the polarizing beam splitter B2 is located in the optical path between the phase retarder C2 and the micro-module 45, and the polarizer A2 is located at the light source. The optical path of the module 41 and the polarization beam splitter B2.

参照图4,就该工件孔位成像检测系统的具体工作原理做简单描述:Referring to Figure 4, a brief description will be given of the specific working principle of the workpiece hole imaging detection system:

光源模块41所采用的光源为点状光源,具体可以是LED。光源模块41发出的照明光通过起偏器A2后变为偏振方向和偏振分束器B1光轴相互垂直的第一线偏振光,偏振分束器B2进一步将该第一线偏振光全部竖直向下反射至相位延迟片C2(1/4波片),经过相位延迟片C2转变为圆偏振光后进入第一成像模块42(自聚焦透镜)进行聚焦,自聚焦透镜进一步将该圆偏振光聚焦并垂直入射至工件孔位并对孔位反射回来的光线进行对焦成像,和第一实施方式类似,通过合理计算自聚焦透镜的参数,使得工件孔位经自聚焦透镜成像倒立缩小的实像。不同之处在于,本实施例中,经自聚焦透镜成像后,成像光直接进入相位延迟片C2变成第二线偏振光,再进一步通过偏振分束器B2全部透射进入显微模块45(显微物镜)进行放大处理,并传输至第二成像模块43,最终汇聚到图像采集模块44中处理后传输至上位机,上位机根据所述成像结果进一步判断该工件孔位存在的缺陷种类,缺陷的大小以及该工件是否为次品。本实施例中对工件孔位进行成像检测,可以包括对工件孔位的内壁、孔位的表面以及孔位的附件,如铜环、绿漆等进行成像检测。The light source used by the light source module 41 is a point light source, and specifically may be an LED. The illumination light emitted by the light source module 41 passes through the polarizer A2 and becomes the first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B1 are perpendicular to each other, and the polarization beam splitter B2 further vertically polarizes the first linearly polarized light. Reflecting downward to the phase retarder C2 (1/4 wave plate), after being converted into circularly polarized light by the phase retarder C2, it enters the first imaging module 42 (self-focusing lens) for focusing, and the self-focusing lens further converts the circularly polarized light. Focusing and vertically incident on the workpiece hole position and focusing the light reflected from the hole position, similar to the first embodiment, by properly calculating the parameters of the autofocus lens, the workpiece hole position is imaged by the self-focusing lens to form an inverted and reduced real image. The difference is that, in this embodiment, after imaging by the autofocus lens, the imaging light directly enters the phase retarder C2 to become the second linearly polarized light, and then further transmits through the polarizing beam splitter B2 into the microscopic module 45 (microscopic The objective lens is enlarged and transmitted to the second imaging module 43 and finally concentrated to the image acquisition module 44 for processing and then transmitted to the upper computer. The upper computer further determines the defect type of the workpiece hole position according to the imaging result, and the defect The size and whether the workpiece is defective. In this embodiment, the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.

上述实施方式中,通过将第一成像模块和显微模块相结合的方式对工件孔位进行成像检测,且检测系统中的第一成像模块、第二成像模块以及图像采集模块共用光路,可以更加直观、精确地检测到工件孔位的镀铜情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。In the above embodiment, the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further The copper plating of the workpiece hole position is detected intuitively and accurately, and the operation is simple, the detection is accurate and efficient, the scope is wide, and the automation is easy.

参阅图5,图5为本申请工件孔位成像检测系统第五实施方式的结构示意图。本实施例是在工件孔位成像检测系统第一实施方式上的进一步扩展,且和第一实施方式大致相同,不同之处在于,本实施例中,光源模块、起偏器、偏振分束器以及相位延迟片的具体设置位置不同,且和第一实施方式相同之处不再赘述,具体描述如下:Referring to FIG. 5, FIG. 5 is a schematic structural view of a fifth embodiment of a workpiece hole imaging detection system according to the present application. This embodiment is a further extension of the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that in this embodiment, the light source module, the polarizer, and the polarization beam splitter The specific setting positions of the phase retarder are different, and the same points as those of the first embodiment are not described again. The specific description is as follows:

本实施例中的工件孔位成像检测系统50包括光源模块51、第一成像模块 52、第二成像模块53、图像采集模块54以及显微模块55。The workpiece hole imaging detection system 50 in this embodiment includes a light source module 51 and a first imaging module. 52. A second imaging module 53, an image acquisition module 54, and a microscopic module 55.

其中,光源模块51发射照明光线,用于对孔位进行照明。The light source module 51 emits illumination light for illuminating the hole position.

第一成像模块52用于对被照射的孔位进行对焦成像。The first imaging module 52 is configured to focus image the illuminated aperture.

第二成像模块53,用于对工件孔位反射回成像光进一步聚焦到图像采集模块54。The second imaging module 53 is configured to reflect the workpiece hole position back to the imaging light for further focusing to the image acquisition module 54.

图像采集模块54,用于采集来自第二成像模块53的成像光线。The image acquisition module 54 is configured to collect imaging light from the second imaging module 53.

显微模块55设置于第一成像模块52与第二成像模块53之间的光路中。The microscopic module 55 is disposed in an optical path between the first imaging module 52 and the second imaging module 53.

上述的光源模块51、第一成像模块52、第二成像模块53、图像采集模块54以及显微模块55的具体描述可以参见第一实施例中的详细介绍,此处不再赘述。For a detailed description of the light source module 51, the first imaging module 52, the second imaging module 53, the image acquisition module 54, and the microscopic module 55, refer to the detailed description in the first embodiment, and details are not described herein again.

进一步,本实施例中的检测系统50还包括起偏器A3、偏振分束器B3以及相位延迟片C3。其中,相位延迟片C3位于孔位和第一成像模块52之间的光路中,偏振分束器B2位于相位延迟片C3和第一成像模块52之间的光路中,起偏器A3位于光源模块51和偏振分束器B3的光路中。Further, the detecting system 50 in this embodiment further includes a polarizer A3, a polarization beam splitter B3, and a phase retarder C3. The phase retarder C3 is located in the optical path between the hole position and the first imaging module 52, the polarization beam splitter B2 is located in the optical path between the phase retarder C3 and the first imaging module 52, and the polarizer A3 is located in the light source module. 51 and the optical path of the polarization beam splitter B3.

参照图5,就该工件孔位成像检测系统的具体工作原理做简单描述:Referring to Figure 5, a brief description will be given of the specific working principle of the workpiece hole imaging detection system:

光源模块51所采用的光源为点状光源,具体可以是LED。光源模块51发出的照明光通过起偏器A3后变为偏振方向和偏振分束器B3光轴相互垂直的第一线偏振光,偏振分束器B3进一步将该第一线偏振光全部竖直向下反射至相位延迟片C3(1/4波片),和第一实施方式不同之处在于,本实施例中,经过相位延迟片C3转变为圆偏振光后直接进入工件孔位进行照射,工件孔位反射回的光直接进入相位延迟片C3变成第二线偏振光,再进一步通过偏振分束器B3全部透射进入第一成像模块52(自聚焦透镜)进行成像,和第一实施方式类似,通过合理计算自聚焦透镜的参数,可以使得工件孔位经自聚焦透镜成像倒立缩小的像。经自聚焦透镜成像后,成像光显微模块55(显微物镜)进行放大处理,并传输至第二成像模块53,最终汇聚到图像采集模块54中处理后传输至上位机,上位机根据所述成像结果进一步判断该工件孔位存在的缺陷种类,缺陷的大小以及该工件是否为次品。本实施例中对工件孔位进行成像检测,可以包括对工件孔位的内壁、孔位的表面以及孔位的附件,如铜环、绿漆等进行成像检测。The light source used by the light source module 51 is a point light source, and specifically may be an LED. The illumination light emitted by the light source module 51 passes through the polarizer A3 and becomes the first linearly polarized light whose polarization direction and the optical axis of the polarization beam splitter B3 are perpendicular to each other, and the polarization beam splitter B3 further vertically polarizes the first linearly polarized light. It is reflected downward to the phase retarder C3 (1/4 wave plate), which is different from the first embodiment in that, in this embodiment, after the phase retarder C3 is converted into circularly polarized light, it directly enters the hole of the workpiece for illumination. The light reflected back from the workpiece hole directly enters the phase retarder C3 to become the second linearly polarized light, and is further transmitted through the polarization beam splitter B3 into the first imaging module 52 (self-focusing lens) for imaging, similar to the first embodiment. By reasonably calculating the parameters of the self-focusing lens, the workpiece hole position can be imaged by the self-focusing lens to form an inverted image. After imaging by the autofocus lens, the imaging light microscopy module 55 (microscopic objective lens) is amplified and transmitted to the second imaging module 53, and finally aggregated into the image acquisition module 54 for processing and then transmitted to the upper computer, and the upper computer is The imaging result further determines the type of defect existing in the hole position of the workpiece, the size of the defect, and whether the workpiece is a defective product. In this embodiment, the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.

上述实施方式中,通过将第一成像模块和显微模块相结合的方式对工件孔位进行成像检测,且检测系统中的第一成像模块、第二成像模块以及图像采集模块共用光路,可以更加直观、精确地检测到工件孔位的镀铜情况,且操作简 单、检测准确高效、适应范围广、容易实现自动化。In the above embodiment, the imaging position of the workpiece is detected by combining the first imaging module and the microscopic module, and the first imaging module, the second imaging module, and the image acquisition module in the detection system share the optical path, which may be further Intuitive and accurate detection of copper plating in the workpiece hole position, and simple operation Single, accurate and efficient detection, wide adaptability, and easy automation.

参阅图6,图6为本申请工件孔位成像检测系统第六实施方式的结构示意图。本实施例是在工件孔位成像检测系统第一实施方式上的进一步扩展,且和第一实施方式大致相同,不同之处在于,本实施例中,光源模块邻近第一成像模块设置,且本实施例中省略了起偏器、偏振分束器以及相位延迟片,具体描述如下:Referring to FIG. 6, FIG. 6 is a schematic structural diagram of a sixth embodiment of a workpiece hole imaging detection system according to the present application. The embodiment is further extended on the first embodiment of the workpiece hole imaging detection system, and is substantially the same as the first embodiment, except that in this embodiment, the light source module is disposed adjacent to the first imaging module, and The polarizer, the polarization beam splitter, and the phase retarder are omitted in the embodiment, and the details are as follows:

本实施例中的工件孔位成像检测系统60包括光源模块61、第一成像模块62、第二成像模块63、图像采集模块64以及显微模块65。The workpiece hole imaging detection system 60 in this embodiment includes a light source module 61, a first imaging module 62, a second imaging module 63, an image acquisition module 64, and a microscopic module 65.

上述的光源模块61、第一成像模块62、第二成像模块63、图像采集模块64以及显微模块65的具体描述可以参见第一实施例中的详细介绍,此处不再赘述。For a detailed description of the light source module 61, the first imaging module 62, the second imaging module 63, the image acquisition module 64, and the microscopic module 65, refer to the detailed description in the first embodiment, and details are not described herein again.

本实施例中,光源模块61邻近第一成像模块62设置,且光源模块61包括环状支架611和光源612,环状支架611包围且固定于第一成像模块62,光源612的数量至少为二,且均匀分布于环状支架611。In this embodiment, the light source module 61 is disposed adjacent to the first imaging module 62, and the light source module 61 includes an annular bracket 611 and a light source 612. The annular bracket 611 is surrounded and fixed to the first imaging module 62, and the number of the light sources 612 is at least two. And evenly distributed on the annular bracket 611.

可选地,本实施例中,光源612可以包括点状光源E和光纤束F,参见图6,光纤束F均匀分布于环状支架611,入光端a与点状光源E耦合,出光端b朝向孔位。进一步,该环状支架611可以和工件孔位的中心轴成预设的角度设置,当然该预设的角度可以为任意角度值,在其它实施例中,该环状支架611也可以是和工件孔位垂直设置的,以使得照明光以较小的角度值或者垂直入射到工件孔位,确保对孔位的全覆盖照明。Optionally, in this embodiment, the light source 612 may include a point light source E and a fiber bundle F. Referring to FIG. 6, the fiber bundle F is evenly distributed on the annular bracket 611, and the light incident end a is coupled with the point light source E, and the light emitting end b toward the hole. Further, the annular bracket 611 can be disposed at a predetermined angle with the central axis of the workpiece hole position. Of course, the preset angle can be any angle value. In other embodiments, the annular bracket 611 can also be a workpiece. The hole positions are vertically arranged so that the illumination light is incident at a small angle value or perpendicularly to the workpiece hole position, ensuring full coverage illumination of the hole position.

参阅图6,就该工件孔位成像检测系统的具体工作原理做简单描述:Referring to Figure 6, a brief description of the specific working principle of the workpiece hole imaging detection system is given:

光源模块61中的光源612发出的照明光,直接垂直或和工件孔位中心轴成预设的角度入射到工件孔位,工件孔位反射回的光直接进入第一成像模块62(自聚焦透镜)进行对焦成像,和第一实施方式类似,通过合理计算自聚焦透镜的参数,可以使得工件孔位经自聚焦透镜成像倒立缩小的像。经自聚焦透镜成像后,成像光进入显微模块65(显微物镜)进行放大处理,并传输至第二成像模块63,最终汇聚到图像采集模块64中处理后传输至上位机,上位机根据所述成像结果进一步判断该工件孔位存在的缺陷种类,缺陷的大小以及该工件是否为次品。本实施例中对工件孔位进行成像检测,可以包括对工件孔位的内壁、孔位的表面以及孔位的附件,如铜环、绿漆等进行成像检测。The illumination light emitted by the light source 612 in the light source module 61 is directly incident perpendicular to the central axis of the workpiece hole at a predetermined angle to the workpiece hole position, and the light reflected back from the workpiece hole position directly enters the first imaging module 62 (self-focusing lens) Focus imaging is performed, and similarly to the first embodiment, by reasonably calculating the parameters of the autofocus lens, the workpiece hole position can be imaged by the self-focusing lens to an inverted and reduced image. After imaging by the self-focusing lens, the imaging light enters the micro-module 65 (microscopic objective lens) for amplification processing, and is transmitted to the second imaging module 63, and finally aggregated into the image acquisition module 64 for processing and then transmitted to the upper computer, and the upper computer is The imaging result further determines the type of defect existing in the hole position of the workpiece, the size of the defect, and whether the workpiece is a defective product. In this embodiment, the imaging inspection of the workpiece hole position may include imaging the inner wall of the workpiece hole position, the surface of the hole position, and the attachment of the hole position, such as a copper ring or a green paint.

上述实施方式,通过采用外部环形光源直接照射工件孔位,工件孔位反射 回的光经过第一成像模块和显微模块进行对焦成像处理,可以更加直观、精确地检测到工件孔位的镀铜情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。In the above embodiment, the workpiece hole position is directly irradiated by using an external annular light source, and the workpiece hole position is reflected. The returned light passes through the first imaging module and the microscopic module for focusing imaging processing, which can more accurately and accurately detect the copper plating of the workpiece hole position, and is simple in operation, accurate and efficient in detection, wide in adaptability, and easy to realize automation.

参阅图7,图7为本申请工件孔位成像检测系统第七实施方式的结构示意图。本实施例是在工件孔位成像检测系统第五实施方式上的进一步扩展,且和第五实施方式大致相同,不同之处在于,本实施例中,光源模块集成于图像采集模块,具体描述如下:Referring to FIG. 7, FIG. 7 is a schematic structural diagram of a seventh embodiment of a workpiece hole imaging detection system according to the present application. The embodiment is a further extension of the fifth embodiment of the workpiece hole imaging detection system, and is substantially the same as the fifth embodiment, except that in this embodiment, the light source module is integrated in the image acquisition module, and the specific description is as follows. :

本实施例中的工件孔位成像检测系统70包括光源模块71、第一成像模块72、第二成像模块73、图像采集模块74以及显微模块75。其中,光源模块71集成于图像采集模块74。且本实施例中各个模块的具体描述可以参见第四实施例中的详细介绍,此处不再赘述。The workpiece hole imaging detection system 70 in this embodiment includes a light source module 71, a first imaging module 72, a second imaging module 73, an image acquisition module 74, and a microscopic module 75. The light source module 71 is integrated in the image acquisition module 74. For a detailed description of each module in this embodiment, refer to the detailed description in the fourth embodiment, and details are not described herein again.

参阅图8,图8为本申请工件孔位成像检测系统第八实施方式的结构示意图。本实施例是在工件孔位成像检测系统第六实施方式上的进一步扩展,且和第七实施方式大致相同,不同之处在于,本实施例中,光源模块集成于第二成像模块,具体描述如下:Referring to FIG. 8, FIG. 8 is a schematic structural diagram of an eighth embodiment of a workpiece hole imaging detection system according to the present application. The embodiment is a further extension of the sixth embodiment of the workpiece hole imaging detection system, and is substantially the same as the seventh embodiment, except that in this embodiment, the light source module is integrated in the second imaging module, and the specific description is provided. as follows:

本实施例中的工件孔位成像检测系统80包括光源模块81、第一成像模块82、第二成像模块83、图像采集模块84以及显微模块85。其中,光源模块81集成于图像第二成像模块83。且本实施例中各个模块的具体描述可以参见第四实施例中的详细介绍,此处不再赘述。The workpiece hole imaging detection system 80 in this embodiment includes a light source module 81, a first imaging module 82, a second imaging module 83, an image acquisition module 84, and a microscopic module 85. The light source module 81 is integrated in the image second imaging module 83. For a detailed description of each module in this embodiment, refer to the detailed description in the fourth embodiment, and details are not described herein again.

参阅图9,图9为本申请工件孔位成像检测系统第九实施方式的结构示意图。本实施例是在工件孔位成像检测系统第七实施方式上的进一步扩展,且和第七实施方式大致相同,不同之处在于,本实施例中,光源模块集成于显微模块,具体描述如下:Referring to FIG. 9, FIG. 9 is a schematic structural diagram of a ninth embodiment of a workpiece hole imaging detecting system according to the present application. This embodiment is a further extension of the seventh embodiment of the workpiece hole imaging detection system, and is substantially the same as the seventh embodiment, except that in this embodiment, the light source module is integrated into the microscopic module, and the specific description is as follows. :

本实施例中的工件孔位成像检测系统90包括光源模块91、第一成像模块92、第二成像模块93、图像采集模块94以及显微模块95。其中,光源模块91集成于图像显微模块95。且本实施例中各个模块的具体描述可以参见第四实施例中的详细介绍,此处不再赘述。The workpiece hole imaging detection system 90 in this embodiment includes a light source module 91, a first imaging module 92, a second imaging module 93, an image acquisition module 94, and a microscopic module 95. The light source module 91 is integrated in the image microscopy module 95. For a detailed description of each module in this embodiment, refer to the detailed description in the fourth embodiment, and details are not described herein again.

参阅图10,图10为本申请工件孔位成像检测系统第十实施方式的结构示意图。本实施例是在工件孔位成像检测系统第七实施方式上的进一步扩展,且和第六实施方式大致相同,不同之处在于,本实施例中,光源模块集成于第一成像模块,具体描述如下: Referring to FIG. 10, FIG. 10 is a schematic structural diagram of a tenth embodiment of a workpiece hole imaging detection system according to the present application. This embodiment is a further extension of the seventh embodiment of the workpiece hole imaging detection system, and is substantially the same as the sixth embodiment, except that in this embodiment, the light source module is integrated in the first imaging module, and the specific description is as follows:

本实施例中的工件孔位成像检测系统100包括光源模块101、第一成像模块102、第二成像模块103、图像采集模块104以及显微模块105。其中,光源模块101集成于图像第一成像模块102。且本实施例中各个模块的具体描述可以参见第四实施例中的详细介绍,此处不再赘述。The workpiece hole imaging detection system 100 in this embodiment includes a light source module 101, a first imaging module 102, a second imaging module 103, an image acquisition module 104, and a microscopic module 105. The light source module 101 is integrated in the image first imaging module 102. For a detailed description of each module in this embodiment, refer to the detailed description in the fourth embodiment, and details are not described herein again.

综上所述,本领域技术人员容易理解,本申请提供一种工件孔位成像检测系统,通过将第一成像模块和显微模块相结合的方式对工件孔位进行成像检测,且检测系统中的第一成像模块、第二成像模块以及图像采集模块共用光路,可以更加直观、精确地检测到工件孔位的具体情况,且操作简单、检测准确高效、适应范围广、容易实现自动化。In summary, those skilled in the art will readily understand that the present application provides a workpiece hole imaging detection system that performs imaging detection on a workpiece hole position by combining a first imaging module and a microscopic module, and in the detection system. The first imaging module, the second imaging module and the image acquisition module share the optical path, which can more accurately and accurately detect the specific situation of the workpiece hole position, and has the advantages of simple operation, accurate and efficient detection, wide adaptability and easy automation.

以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。 The above description is only the embodiment of the present application, and thus does not limit the scope of the patent application, and the equivalent structure or equivalent process transformation of the specification and the drawings of the present application, or directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of this application.

Claims (14)

一种工件孔位成像检测系统,其特征在于,所述系统包括:A workpiece hole imaging detection system, characterized in that the system comprises: 光源模块,用于对所述工件孔位进行照明;a light source module for illuminating the hole position of the workpiece; 第一成像模块,用于将所述孔位反射回的照明光进行对焦成像;a first imaging module, configured to perform focusing imaging on illumination light reflected back by the hole position; 第二成像模块,用于对所述孔位的成像光线进行成像聚焦;a second imaging module, configured to image and focus the imaging light of the hole position; 图像采集模块,用于采集来自所述第二成像模块的所述成像光线。An image acquisition module is configured to collect the imaging light from the second imaging module. 根据权利要求1所述的系统,其特征在于,进一步包括显微模块,所述显微模块位于所述第一成像模块与所述第二成像模块之间的光路中。The system of claim 1 further comprising a microscopy module positioned in an optical path between the first imaging module and the second imaging module. 根据权利要求2所述的系统,其特征在于,进一步包括起偏器、偏振分束器、相位延迟片,所述偏振分束器位于所述图像采集模块与所述孔位之间的光路中,所述起偏器位于所述光源模块与所述偏振分束器之间的光路中,所述相位延迟片位于所述偏振分束器与所述孔位之间的光路中。The system according to claim 2, further comprising a polarizer, a polarization beam splitter, and a phase retarder, said polarization beam splitter being located in an optical path between said image acquisition module and said aperture The polarizer is located in an optical path between the light source module and the polarization beam splitter, and the phase retarder is located in an optical path between the polarization beam splitter and the hole position. 根据权利要求3所述的系统,其特征在于,所述相位延迟片位于所述显微模块和所述图像采集模块之间的光路中,所述偏振分束器位于所述相位延迟片和所述图像采集模块之间的光路中。The system according to claim 3, wherein said phase retarder is located in an optical path between said microscopic module and said image acquisition module, said polarization beam splitter being located in said phase retarder and said In the optical path between the image acquisition modules. 根据权利要求3所述的系统,其特征在于,所述相位延迟片位于所述显微模块和所述第一成像模块之间的光路中,所述偏振分束器位于所述相位延迟片和显微模块之间的光路中。The system according to claim 3, wherein said phase retarder is located in an optical path between said microscopic module and said first imaging module, said polarizing beam splitter being located in said phase retarder and In the light path between the microscopic modules. 根据权利要求3所述的系统,其特征在于,所述相位延迟片位于所述孔位和所述第一成像模块之间的光路中,所述偏振分束器位于所述相位延迟片和所述第一成像模块之间的光路中。The system of claim 3 wherein said phase retarder is located in an optical path between said aperture and said first imaging module, said polarization beam splitter being located in said phase retarder and said In the optical path between the first imaging modules. 根据权利要求2所述的系统,其特征在于,所述系统进一步包括分光镜,所述分光镜位于所述光源模块和所述显微模块之间的光路中。The system of claim 2 wherein said system further comprises a beam splitter, said beam splitter being located in an optical path between said light source module and said microscope module. 根据权利要求7所述的系统,其特征在于,所述分光镜为半反半透镜。The system of claim 7 wherein said beam splitter is a half mirror. 根据权利要求2所述的系统,其特征在于,所述光源模块邻近所述第一成像模块设置。The system of claim 2 wherein said light source module is disposed adjacent said first imaging module. 根据权利要求9所述的系统,其特征在于,所述光源模块包括环状支架和光源,所述环状支架包围且固定于所述第一成像模块,所述光源数量至少为二,且均匀分布于所述环状支架。The system according to claim 9, wherein the light source module comprises an annular support and a light source, the annular support is surrounded and fixed to the first imaging module, the number of the light sources is at least two, and uniform Distributed in the annular stent. 根据权利要求10所述的系统,其特征在于,所述光源包括点状光源和 光纤束,所述光纤束均匀分布于所述环状支架,入光端与所述点状光源耦合,出光端朝向所述孔位。The system of claim 10 wherein said light source comprises a point source and The fiber bundle is evenly distributed on the annular support, and the light incident end is coupled to the point light source, and the light exit end faces the hole position. 根据权利要求2所述的系统,其特征在于,所述光源模块集成于所述图像采集模块、第二成像模块、所述显微模块或所述第一成像模块。The system of claim 2, wherein the light source module is integrated with the image acquisition module, the second imaging module, the microscopic module, or the first imaging module. 根据权利要求1至12任一项所述的系统,其特征在于,所述第一成像模块为自聚焦透镜。The system of any of claims 1 to 12, wherein the first imaging module is a self-focusing lens. 根据权利要求1至12任一项所述的系统,其特征在于,所述图像采集模块包括图像传感器及图像芯片,所述图像传感器用于将来自所述第二成像模块的所述成像光线转换为电信号,所述图像芯片接收所述电信号并进行成像处理。 The system according to any one of claims 1 to 12, wherein the image acquisition module comprises an image sensor and an image chip, the image sensor for converting the imaged light from the second imaging module For an electrical signal, the image chip receives the electrical signal and performs an imaging process.
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