WO2019193880A1 - Adhesive composition, connection structure, and manufacturing method of connection structure - Google Patents
Adhesive composition, connection structure, and manufacturing method of connection structure Download PDFInfo
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- WO2019193880A1 WO2019193880A1 PCT/JP2019/007517 JP2019007517W WO2019193880A1 WO 2019193880 A1 WO2019193880 A1 WO 2019193880A1 JP 2019007517 W JP2019007517 W JP 2019007517W WO 2019193880 A1 WO2019193880 A1 WO 2019193880A1
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- adhesive composition
- electronic component
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/25—Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/25—Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/255—Polyesters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/35—Heat-activated
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- H10W72/073—
Definitions
- the present invention relates to an adhesive composition, a connection structure, and a method for manufacturing the connection structure.
- Patent Document 1 discloses a film-like adhesive for electronic parts mainly composed of an epoxy compound.
- an adhesive containing an acrylate compound can be used, for example, when bonding an electronic component that does not want to be heated.
- the adhesive containing an acrylate compound was more likely to deteriorate in a reliability test in a humid heat environment than an epoxy compound. Therefore, it has been required to further improve the adhesion reliability in the adhesive containing the acrylate compound.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a new and improved adhesive composition and connection structure having higher adhesion reliability. There is.
- a film-forming resin, an acrylate-based compound, a polymerization initiator, and a carbodiimide-based compound are contained, and the film-forming resin or the acrylate-based compound is included.
- the film-forming resin or the acrylate-based compound is included.
- the content of the carbodiimide compound is 0.1% by mass or more and 150% by mass or less based on the total mass of the compound having a carboxy group.
- the content of the carbodiimide compound may be 30% by mass or less based on the total mass of the compound having a carboxy group.
- the content of the carbodiimide compound may be 5% by mass or more based on the total mass of the compound having a carboxy group.
- the film forming resin may be a polyester resin or a polyurethane resin.
- the acid value of the film forming resin may be 1 KOHmg / g or more.
- the acrylate compound may be a (meth) acrylate resin.
- the polymerization initiator may be a radical polymerization initiator.
- the adhesive composition may be provided in the form of a film.
- the adhesive composition may further include conductive particles.
- the adhesive composition is provided between a first electronic component and a second electronic component, and the first electronic component is provided.
- a method for manufacturing a connection structure is provided in which the first electronic component and the second electronic component are connected by applying pressure from the component or the second electronic component.
- the adhesive composition further including conductive particles, the first electronic component bonded via the adhesive composition, and A connection structure provided with a second electronic component, wherein the terminal included in the first electronic component and the terminal included in the second electronic component are conductively connected by sandwiching the conductive particles. Is done.
- the adhesive composition further including conductive particles is provided between the first electronic component and the second electronic component
- a method for manufacturing a connection structure is provided in which the first electronic component and the second electronic component are conductively connected by applying pressure from the first electronic component or the second electronic component.
- an adhesive composition and a connection structure having higher adhesion reliability can be provided.
- the adhesive composition according to the present embodiment includes a film-forming resin, an acrylate compound, a polymerization initiator, and a carbodiimide compound.
- At least one of the film-forming resin or the acrylate compound has a carboxy group.
- the carboxy group which these compounds have can react with a carbodiimide type compound, and can form many intermolecular bridge
- the adhesive composition which concerns on this embodiment can implement
- the film-forming resin imparts film forming properties to the adhesive composition.
- film formation resin can improve the applicability
- the film-forming resin may be an organic resin having an average molecular weight of 10,000 or more.
- the film-forming resin is preferably an organic resin having an average molecular weight of 10,000 or more and 80000 or more from the viewpoint of improving applicability or film-forming property.
- the film-forming resin may be a phenoxy resin, a polyester resin, a polyurethane resin, a polyester urethane resin, an acrylic resin, a polyimide resin, a butyral resin, or the like alone or in combination of two or more.
- the content of the film-forming resin may be, for example, 40% by mass to 90% by mass, and preferably 50% by mass to 80% by mass with respect to the total mass of the adhesive composition. .
- the film-forming resin can have a carboxy group.
- a film-forming resin examples include polyester resins, polyurethane resins or polyester urethane resins having an ester bond or urethane bond containing a carboxy group in the main chain, and acrylic resins having a carboxy group in the side chain.
- the film-forming resin may further have a phenolic hydroxy group, an epoxy group, an amino group, or a hydroxy group in order to further increase the reactivity with the carbodiimide compound.
- the film-forming resin is preferably a polyurethane resin, and more preferably a polyester urethane resin, in order to ensure reactivity with a carbodiimide compound described later. Since the polyurethane resin or the polyester urethane resin has a carboxy group in the urethane bond or ester bond of the main chain, it is possible to form a stronger intermolecular crosslink by reaction with a carbodiimide compound.
- the polyester urethane resin has low fluidity, sufficient adhesion strength can be secured even when the adherends are pressed at a low pressure during bonding.
- the adhesive composition can suppress the occurrence of warpage due to adhesion in an adherend such as a thin glass substrate or plastic substrate.
- the acid value of the film-forming resin is preferably 1 KOH mg / g or more, and more preferably 5 KOH mg / g or more.
- the acid value represents the number of mg of potassium hydroxide necessary to neutralize free fatty acids present in 1 g of a polymer compound such as resin or oil, and represents the amount of carboxylic acid contained in the polymer compound. It becomes. That is, it can be said that the film-forming resin has more carboxy groups as the acid value is higher.
- the acid value of the film-forming resin is 1 KOHmg / g or more, since the film-forming resin contains many carboxy groups that can react with the carbodiimide-based compound and can become a crosslinking point, the adhesive composition has more adhesive reliability. Can be improved.
- the acid value of the film-forming resin is preferably 50 KOH mg / g or less.
- the acid value of the film-forming resin is as described above. It is preferable not to exceed the upper limit.
- the acid value of film forming resin is high, it is also possible to suppress corrosion of the connected metal terminal by adding an antioxidant to the adhesive composition.
- the acid value of the film-forming resin is measured based on, for example, the Japanese Industrial Standard “JIS K 0070-1992: Acid, Saponification, Ester, Iodine, Hydroxyl, and Unsaponifiable Test Methods for Chemical Products”. be able to.
- the acrylate compound imparts adhesiveness to the adhesive composition.
- the acrylate-based compound is bonded at the time of bonding, thereby bonding the objects to be bonded together.
- the acrylate compound may be a (meth) acrylate resin having radical polymerizability.
- (meth) acrylate represents containing both acrylic acid ester (namely, acrylate) and methacrylic acid ester (namely, methacrylate).
- (Meth) acrylate resins are highly reactive even at low temperatures. Therefore, the adhesive composition can reliably adhere objects to be bonded even when the heating temperature at the time of bonding is low.
- an adhesive composition can be adhere
- the content of the acrylate compound may be, for example, 5% by mass to 40% by mass, and preferably 10% by mass to 30% by mass with respect to the total mass of the adhesive composition. .
- the acrylate compound may be, for example, a monofunctional or polyfunctional monomer or oligomer containing an acrylate residue or a methacrylate residue in the molecule.
- an alkyl (meth) acrylate having a linear or branched alkyl group can be exemplified.
- alkyl (meth) acrylate methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, sec-butyl (meth) Acrylate, tert-butyl (meth) acrylate, isobutyl (meth) acrylate, n-pentyl (meth) acrylate, isopentyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl acrylate, n-heptyl (meth) acrylate, n-octyl (meth) acrylate, isooct
- polyfunctional (meth) acrylate examples include tricyclodecane dimethanol di (meth) acrylate, 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, and neopentanediol.
- the acrylate compound may have a carboxy group.
- the carbodiimide compound promotes intermolecular crosslinking of the carboxy group, and thus the adhesive composition can further improve the adhesion reliability.
- the acrylate compound may further have a phenolic hydroxy group, an epoxy group, an amino group, or a hydroxy group.
- the polymerization initiator is a compound that initiates polymerization of the acrylate compound.
- the polymerization initiator may be a radical polymerization initiator that generates radicals by external stimulation (light, heat, pressure, or the like).
- the polymerization initiator may be a known radical polymerization initiator, for example, a peroxide radical initiator.
- examples of the polymerization initiator include diacyl peroxides such as benzoyl peroxide, alkyl peresters such as t-hexyl peroxypivalate and t-butyl peroxybenzoate, and 1,1-di (t-butylperoxy).
- Peroxyketals such as cyclohexane may be used alone or in combination of two or more.
- the content of the polymerization initiator may be, for example, 1% by mass to 50% by mass, and preferably 5% by mass to 30% by mass with respect to the total mass of the adhesive composition. .
- the carbodiimide compound is a compound containing a functional group represented by a chemical formula (—N ⁇ C ⁇ N—).
- the functional group represented by the chemical formula (—N ⁇ C ⁇ N—) has a large polarization within the functional group. Therefore, it is expected that the carbodiimide-based compound has the following effects by being included in the adhesive composition.
- carbodiimide compounds are expected to improve the adhesive strength of the adhesive composition by electrostatic interaction with the polar surface of the adherend.
- carbodiimide compounds are expected to suppress hydrolysis of the film-forming resin and prevent corrosion of the surface of the adherend by capturing free ions such as hydrogen ions or hydroxide ions. Is done.
- an inorganic compound such as a metal oxide or hydrotalcite may not be added to the adhesive composition. According to this, when the adhesive composition is used as an anisotropic adhesive, it is possible to suppress occurrence of a short circuit between the connection terminals due to an inorganic compound such as a metal oxide or hydrotalcite. it can.
- the film-forming resin is a polyurethane resin or a polyester urethane resin
- the urethane bond or ester bond contained in the main chain of the film-forming resin is easily hydrolyzed using an acid as a catalyst. Therefore, the hydrolysis reaction in a polyurethane resin or a polyester urethane resin can be effectively suppressed by including in the adhesive composition a carbodiimide compound that functions as an acid scavenger.
- the carbodiimide-type compound can improve the adhesive strength of adhesive composition by reacting with the carboxy group which a polyurethane resin or a polyester urethane resin has, and promoting intermolecular crosslinking.
- the intermolecular crosslinking reaction promoted by the above-described carbodiimide compound does not occur at the time of adhesion of the adherend, but occurs in a high temperature and high humidity environment after adhesion. Therefore, since the adhesive composition can maintain or improve the adhesive strength even after a long period of time, higher adhesive reliability can be realized. That is, since the adhesive composition can maintain sufficient adhesion reliability even in a harsh environment such as high temperature and high humidity, it can have high weather resistance.
- the carbodiimide compound described in this specification has a functional group represented by a chemical formula (—N ⁇ C ⁇ N—) such as a modified body, a reaction product, or a derivative starting from carbodiimide as a molecule. Does not contain compounds that do not have it inside.
- Such carbodiimide compounds may be monomers, oligomers or polymers.
- the carbodiimide compound polyvalent carbodiimide (for example, polycarbodiimide) or carbodiimide-modified isocyanate can be preferably used.
- the carbodiimide compound is preferably a polymer having a relatively large molecular weight.
- the carbodiimide compound is contained in the adhesive composition in an amount of 0.1% by mass or more and 150% by mass or less based on the total mass of the film-forming resin or acrylate compound having a carboxy group.
- content of a carbodiimide type compound is less than 0.1 mass% with respect to the total mass of the compound which has a carboxy group, the effect which improves the adhesive reliability of adhesive composition is not acquired. Therefore, the lower limit of the content of the carbodiimide compound is 0.1% by mass, preferably 5% by mass with respect to the total mass of the compound having a carboxy group.
- the upper limit of the content of the carbodiimide-based compound is 150% by mass, preferably 30% by mass, based on the total mass of the compound having a carboxy group.
- the adhesive composition according to this embodiment can improve the adhesion reliability by including a carbodiimide compound. Moreover, when the adhesive composition according to the present embodiment is used as an anisotropic adhesive, it can further improve the corrosion resistance of the adherend and the reliability of the conductive connection.
- the adhesive composition may further include additives such as a silane coupling agent, an inorganic filler, a colorant, or an antioxidant, as necessary, in addition to the above-described compounds.
- the adhesive composition may contain a general compound described in JP2010-232191A or JP2010-242101 in addition to or in place of the above-described compounds.
- FIG. 1 is a schematic diagram illustrating a first application example of the adhesive composition
- FIG. 2 is a schematic diagram illustrating adhesion according to the first application example of the adhesive composition.
- the first application example of the adhesive composition is an adhesive film 11 in which an adhesive layer 100 including an adhesive composition 101 is formed on a base film 110.
- the adhesive film 11 includes a base film 110 and an adhesive layer 100, and is stored, for example, in a roll form wound around a reel member or the like.
- the base film 110 is a resin film that supports the adhesive layer 100, and is composed of, for example, polyethylene terephthalate (PET).
- PET polyethylene terephthalate
- the adhesive layer 100 is a layer including the adhesive composition 101 according to the present embodiment, and is provided on one surface of the base film 110 in a film shape.
- the adhesive layer 100 including the adhesive composition 101 is peeled off from the base film 110 and attached to the adherends 20 and 30, and heated and pressed.
- the adherends 20 and 30 are bonded.
- the adherends 20 and 30 are, for example, various substrates such as a glass substrate, a rigid substrate, a plastic substrate or a ceramic substrate, a semiconductor element such as an FPC (Flexible Printed Circuit) or an IC (Integrated Circuit) chip, or a TAB (Tape Automated Bonding). It may be an electronic component such as a tape or a functional module.
- the adhesive composition it is possible to perform highly reliable bonding between objects to be bonded.
- the adhesive composition may be used to fill a space provided in the structure.
- FIG. 3 is a schematic diagram for explaining a second application example of the adhesive composition
- FIG. 4 is a schematic diagram for explaining adhesion by the second application example of the adhesive composition.
- the second application example of the adhesive composition is an anisotropic conductive connection film 12 in which an adhesive layer 100 including an adhesive composition 101 and conductive particles 102 is formed on a base film 110. It is.
- the anisotropic conductive connection film 12 includes a base film 110 and an adhesive layer 100 and is stored, for example, in a roll form wound around a reel member or the like. Note that the description of the second application example includes a state in which the adhesive composition 101 does not include the conductive particles 102 or a state in which the adhesive composition 101 is not formed as the adhesive layer 100. It is not excluded from.
- the base film 110 is a resin film that supports the adhesive layer 100, and is composed of, for example, polyethylene terephthalate (PET).
- the adhesive layer 100 is a layer including the adhesive composition 101 and the conductive particles 102 according to the present embodiment, and is provided in a film shape on one surface of the base film 110.
- the conductive particles 102 may be particles made of a metal such as nickel, iron, copper, aluminum, tin, lead, chromium, cobalt, silver, or gold, or particles made of a metal alloy thereof.
- the conductive particles 102 may be particles obtained by coating the surfaces of the resin particles with the metal or alloy described above.
- the conductive particles 102 may be particles in which the surface of the metal particles, alloy particles, or metal-coated particles described above is coated with an insulating thin film.
- the average particle diameter of the conductive particles 102 may be, for example, 1 ⁇ m or more and 30 ⁇ m or less, and preferably 2 ⁇ m or more and 10 ⁇ m or less, from the viewpoint of ensuring conduction reliability between the adherends.
- the content of the conductive particles 102 may be, for example, 2% by mass or more and 50% by mass or less with respect to the total mass of the adhesive layer 100, from the viewpoint of securing conduction reliability and insulation reliability between objects to be bonded. Preferably, it may be 3% by mass or more and 20% by mass or less.
- the adhesive layer 100 including the adhesive composition 101 and the conductive particles 102 is peeled off from the base film 110 and provided with terminals 210 and 310 on the adhesive surface. Affixed to the adhesives 20 and 30.
- the terminals 210 and 310 are connected to circuits formed on the adherends 20 and 30, respectively.
- the adhesive layer 100 is heated and pressed to adhere the adherends 20 and 30, and the conductive particles 102 are sandwiched between terminals 210 and 310 provided on the adhesion surfaces of the adherends 20 and 30.
- the terminals 210 and 310 are electrically connected to each other.
- the adherends 20 and 30 are, for example, various circuit boards such as a glass substrate, a rigid substrate, a plastic substrate, or a ceramic substrate, a semiconductor element such as an FPC (Flexible Printed Circuit) or an IC chip, a TAB (Tape Automated Bonding) tape or a function. It may be an electronic component such as a sex module.
- various circuit boards such as a glass substrate, a rigid substrate, a plastic substrate, or a ceramic substrate, a semiconductor element such as an FPC (Flexible Printed Circuit) or an IC chip, a TAB (Tape Automated Bonding) tape or a function. It may be an electronic component such as a sex module.
- the adhesive composition it is possible to perform highly reliable adhesion between adherends and to electrically connect circuits formed on the adherends.
- Example shown below is an example for showing the feasibility and the effect of the manufacturing method of the adhesive composition and the connection structure according to the present embodiment, and the present invention is limited to the following example. It is not a thing.
- the materials shown in Table 1 below were mixed to prepare an adhesive composition. Thereafter, conductive particles (average particle diameter 4 ⁇ m, AUL 704 manufactured by Sekisui Chemical Co., Ltd.) were dispersed in the adjusted adhesive composition.
- the adhesive composition in which the conductive particles were dispersed was applied to a PET film and dried so that the average film thickness of the adhesive composition after drying was 10 ⁇ m. Thereby, the adhesive composition and adhesive film which function as an anisotropic adhesive agent and an anisotropic conductive film were manufactured.
- the conductive particles may be blended in the adhesive composition so that the number density is 8000 / mm 2 .
- the number density of the conductive particles can be obtained by observing the number density of 10 conductive particles at 10 points in a 200 ⁇ m ⁇ 200 ⁇ m square arbitrarily extracted with a metal microscope and calculating an average value.
- “UR8200” (manufactured by Toyobo Co., Ltd.), “UR1700” (manufactured by Toyobo Co., Ltd.), and “UR3500” (manufactured by Toyobo Co., Ltd.) correspond to a film-forming resin having a carboxy group.
- the acid value of “UR8200” is less than 0.5 KOHmg / g
- the acid value of “UR1700” is 26 KOHmg / g
- the acid value of “UR3500” is 35 KOHmg / g.
- EB-600 (manufactured by Daicel Cytec Co., Ltd.) corresponds to an acrylate compound having no carboxy group
- Perhexa C (manufactured by NOF Corporation) corresponds to a polymerization initiator.
- P (manufactured by Rhein Chemie) corresponds to a carbodiimide compound
- KBM-503 (manufactured by Shin-Etsu Chemical Co., Ltd.) corresponds to a silane coupling agent.
- the unit of the ratio shown in Table 1 is “part by mass”. Furthermore, in Table 1, the mass ratio of the carbodiimide-type compound (Stabaxol P) with respect to resin ("UR8200”, “UR1700”, and “UR3500”) containing a carboxy group was also shown.
- connection structure was manufactured using the adhesive composition manufactured above. Specifically, first, an FPC (Flexible Printed Circuit) (thickness: 38 ⁇ m) formed of 8 ⁇ m-thick Cu and plated with Sn is arranged at a pitch of 50 ⁇ m, and indium tin oxide (ITO) over the entire surface. ) Coated glass substrate (thickness 0.7 mm).
- FPC Flexible Printed Circuit
- the adhesive composition produced above was cut into a 1.5 mm wide slit and attached to the ITO coated glass substrate. Then, FPC was mounted on the adhesive composition so that the ITO coated glass substrate and the terminal face each other, and temporarily fixed. Subsequently, using a Teflon (registered trademark) material having a thickness of 100 ⁇ m as a buffer material, the temporarily fixed ITO coated glass substrate, the adhesive composition, and the FPC were subjected to main pressure bonding with a pressure bonding tool having a width of 1.5 mm. Thereby, the connection structure was manufactured. The conditions for the main pressure bonding were 180 ° C. and 3.5 MPa for 6 seconds, and the temperature of the pressure bonding stage was 40 ° C.
- connection structure manufactured above conduction resistance, adhesive strength, and indentation reliability were evaluated.
- the conduction resistance and the adhesive strength were evaluated at the initial stage and after the reliability test, respectively.
- the reliability test was performed by using the temperature 85 ° C./humidity 85% RH as environmental test conditions and leaving the connection structure for 500 hours under the above-described high temperature and high humidity.
- an environmental testing machine a constant temperature and humidity chamber, PR series manufactured by Espec
- the conduction resistance was measured using a digital multimeter (Yokogawa Digital Multimeter 7555). Specifically, the connection resistance measured when a current of 1 mA was passed by the four-terminal method was defined as a conduction resistance. Specifically, the case where the conduction resistance was less than 2 ⁇ was evaluated as A (very preferable), the case where the resistance was 2 ⁇ or more and 4 ⁇ or less was B (no problem), and the case where the conduction resistance was more than 4 ⁇ was evaluated as C (NG).
- the adhesive strength was measured using a tensile tester (AMC RTC1201). Specifically, the bonded FPC was pulled up at an angle of 90 ° with respect to the ITO-coated glass substrate at a speed of 50 mm / second, and the tensile strength measured when the FPC peeled was defined as the adhesive strength. Specifically, those having an adhesive strength of more than 8 N / cm are A (very preferable), those having 5 N / cm or more and 8 N / cm or less are B (no problem), and those having an adhesion strength of less than 5 N / cm are C ( NG).
- AMC RTC1201 tensile tester
- Indentation reliability was evaluated by observing the connection structure using a differential interference microscope (MX51 manufactured by Olympus Corporation). Specifically, based on the indentation observed in the connection structure according to Comparative Example 1, A is a case where the indentation is observed more clearly, B is a case where the indentation is observed equally, and the indentation is clear. The case where it was not observed was evaluated as C. In addition, A shows that evaluation is better than C.
- the comprehensive judgment was evaluated by comprehensively judging the initial evaluation results of the conduction resistance and the adhesive strength, the evaluation results after the reliability test, and the indentation reliability.
- A shows that evaluation is better than C.
- the evaluation is B or more in practical use of the connection structure.
- connection structures according to Examples 1 to 9 do not have a large increase in the conduction resistance after the reliability test and have a large adhesive strength as compared with Comparative Examples 1 to 4. It turns out that it has not fallen.
- Examples 7 to 9 in which the acid value of the film-forming resin having a carboxy group is higher, have a higher evaluation of the adhesive strength after the reliability test than Examples 1 to 6. Therefore, it can be seen that Examples 7 to 9 have higher weather resistance than Examples 1 to 6.
- the adhesive composition according to the present embodiment has high adhesion reliability because it can maintain high adhesion strength even after the reliability test.
- Adhesive film 12 Anisotropic conductive connection film 20, 30 Bonded object 100
- Adhesive layer 101 Adhesive composition 102
- Conductive particle 110 Base film 210, 310 Terminal
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Abstract
Description
本発明は、接着剤組成物、接続構造体及び接続構造体の製造方法に関する。 The present invention relates to an adhesive composition, a connection structure, and a method for manufacturing the connection structure.
近年、電子部品と、配線基板との接着には、一般的に、エポキシ系化合物による重合反応を利用した接着剤、又はアクリレート系化合物による重合反応を利用した接着剤のいずれかが使用されることが一般的である。例えば、下記の特許文献1には、エポキシ系化合物を主体とするフィルム状の電子部品用接着剤が開示されている。 In recent years, either an adhesive using a polymerization reaction by an epoxy compound or an adhesive using a polymerization reaction by an acrylate compound is generally used for bonding an electronic component and a wiring board. Is common. For example, Patent Document 1 below discloses a film-like adhesive for electronic parts mainly composed of an epoxy compound.
一方、アクリレート系化合物は、エポキシ系化合物と比較して、低温でも高い反応性を示す。そのため、アクリレート系化合物を含有する接着剤は、例えば、熱を掛けたくない電子部品を接着する場合等に用いられ得る。 On the other hand, acrylate compounds show higher reactivity even at low temperatures than epoxy compounds. Therefore, an adhesive containing an acrylate compound can be used, for example, when bonding an electronic component that does not want to be heated.
しかし、アクリレート系化合物を含有する接着剤は、エポキシ系化合物と比較して、湿熱環境下における信頼性試験で劣化が進行しやすかった。そのため、アクリレート系化合物を含有する接着剤において、接着信頼性をより高めることが求められていた。 However, the adhesive containing an acrylate compound was more likely to deteriorate in a reliability test in a humid heat environment than an epoxy compound. Therefore, it has been required to further improve the adhesion reliability in the adhesive containing the acrylate compound.
そこで、本発明は、上記問題に鑑みてなされたものであり、本発明の目的とするところは、より高い接着信頼性を有する、新規かつ改良された接着剤組成物及び接続構造体を提供することにある。 Accordingly, the present invention has been made in view of the above problems, and an object of the present invention is to provide a new and improved adhesive composition and connection structure having higher adhesion reliability. There is.
上記課題を解決するために、本発明のある観点によれば、膜形成樹脂と、アクリレート系化合物と、重合開始剤と、カルボジイミド系化合物と、を含有し、前記膜形成樹脂又は前記アクリレート系化合物の少なくとも1つ以上は、カルボキシ基を有する化合物であり、前記カルボジイミド系化合物の含有量は、前記カルボキシ基を有する化合物の総質量に対して、0.1質量%以上150質量%以下である、接着剤組成物が提供される。 In order to solve the above-described problems, according to one aspect of the present invention, a film-forming resin, an acrylate-based compound, a polymerization initiator, and a carbodiimide-based compound are contained, and the film-forming resin or the acrylate-based compound is included. Is a compound having a carboxy group, and the content of the carbodiimide compound is 0.1% by mass or more and 150% by mass or less based on the total mass of the compound having a carboxy group. An adhesive composition is provided.
前記カルボジイミド系化合物の含有量は、前記カルボキシ基を有する化合物の総質量に対して、30質量%以下であってもよい。 The content of the carbodiimide compound may be 30% by mass or less based on the total mass of the compound having a carboxy group.
前記カルボジイミド系化合物の含有量は、前記カルボキシ基を有する化合物の総質量に対して、5質量%以上であってもよい。 The content of the carbodiimide compound may be 5% by mass or more based on the total mass of the compound having a carboxy group.
前記膜形成樹脂は、ポリエステル樹脂又はポリウレタン樹脂であってもよい。 The film forming resin may be a polyester resin or a polyurethane resin.
前記膜形成樹脂の酸価は、1KOHmg/g以上であってもよい。 The acid value of the film forming resin may be 1 KOHmg / g or more.
前記アクリレート系化合物は、(メタ)アクリレート樹脂であってもよい。 The acrylate compound may be a (meth) acrylate resin.
前記重合開始剤は、ラジカル系重合開始剤であってもよい。 The polymerization initiator may be a radical polymerization initiator.
前記接着剤組成物は、フィルム状に設けられてもよい。 The adhesive composition may be provided in the form of a film.
前記接着剤組成物は、導電粒子をさらに含んでもよい。 The adhesive composition may further include conductive particles.
また、上記課題を解決するために、本発明の別の観点によれば、上記の接着剤組成物と、前記接着剤組成物を介して接着された第1の電子部品及び第2の電子部品と、を備える、接続構造体が提供される。 Moreover, in order to solve the said subject, according to another viewpoint of this invention, said 1st electronic component and 2nd electronic component which were adhere | attached via said adhesive composition with said adhesive composition A connection structure is provided.
また、上記課題を解決するために、本発明の別の観点によれば、上記の接着剤組成物を第1の電子部品と、第2の電子部品との間に設け、前記第1の電子部品又は前記第2の電子部品の側から加圧することで、前記第1の電子部品及び前記第2の電子部品を接続する、接続構造体の製造方法が提供される。 In order to solve the above problem, according to another aspect of the present invention, the adhesive composition is provided between a first electronic component and a second electronic component, and the first electronic component is provided. A method for manufacturing a connection structure is provided in which the first electronic component and the second electronic component are connected by applying pressure from the component or the second electronic component.
また、上記課題を解決するために、本発明の別の観点によれば、導電粒子をさらに含む上記の接着剤組成物と、前記接着剤組成物を介して接着された第1の電子部品及び第2の電子部品と、を備え、前記第1の電子部品が有する端子、及び前記第2の電子部品が有する端子は、前記導電粒子を挟持することで導電接続される、接続構造体が提供される。 In order to solve the above problems, according to another aspect of the present invention, the adhesive composition further including conductive particles, the first electronic component bonded via the adhesive composition, and A connection structure provided with a second electronic component, wherein the terminal included in the first electronic component and the terminal included in the second electronic component are conductively connected by sandwiching the conductive particles. Is done.
さらに、上記課題を解決するために、本発明の別の観点によれば、導電粒子をさらに含む上記の接着剤組成物を第1の電子部品と、第2の電子部品との間に設け、前記第1の電子部品又は前記第2の電子部品の側から加圧することで、前記第1の電子部品及び前記第2の電子部品を導電接続する、接続構造体の製造方法が提供される。 Furthermore, in order to solve the above problems, according to another aspect of the present invention, the adhesive composition further including conductive particles is provided between the first electronic component and the second electronic component, A method for manufacturing a connection structure is provided in which the first electronic component and the second electronic component are conductively connected by applying pressure from the first electronic component or the second electronic component.
上記構成により、膜形成樹脂又はアクリレート系化合物が有するカルボキシ基と、カルボジイミド系化合物とを反応させることによって、接着剤組成物の内部で分子間架橋を促すことが可能である。 With the above configuration, it is possible to promote intermolecular crosslinking within the adhesive composition by reacting the carboxy group of the film-forming resin or acrylate compound with the carbodiimide compound.
以上説明したように本発明によれば、より高い接着信頼性を有する接着剤組成物及び接続構造体を提供することができる。 As described above, according to the present invention, an adhesive composition and a connection structure having higher adhesion reliability can be provided.
以下に添付図面を参照しながら、本発明の好適な実施の形態について詳細に説明する。なお、本明細書及び図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複説明を省略する。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In addition, in this specification and drawing, about the component which has the substantially same function structure, duplication description is abbreviate | omitted by attaching | subjecting the same code | symbol.
<1.接着剤組成物の構成>
まず、本発明の一実施形態に係る接着剤組成物の構成について説明する。本実施形態に係る接着剤組成物は、膜形成樹脂と、アクリレート系化合物と、重合開始剤と、カルボジイミド系化合物と、を含む。
<1. Configuration of Adhesive Composition>
First, the structure of the adhesive composition which concerns on one Embodiment of this invention is demonstrated. The adhesive composition according to the present embodiment includes a film-forming resin, an acrylate compound, a polymerization initiator, and a carbodiimide compound.
本実施形態では、膜形成樹脂又はアクリレート系化合物の少なくとも1つ以上は、カルボキシ基を有する。これらの化合物が有するカルボキシ基は、カルボジイミド系化合物と反応することで、接着剤組成物の内部により多くの分子間架橋を形成することができる。これにより、本実施形態に係る接着剤組成物は、より高い接着信頼性を実現することができる。 In this embodiment, at least one of the film-forming resin or the acrylate compound has a carboxy group. The carboxy group which these compounds have can react with a carbodiimide type compound, and can form many intermolecular bridge | crosslinks inside an adhesive composition. Thereby, the adhesive composition which concerns on this embodiment can implement | achieve higher adhesion reliability.
膜形成樹脂は、接着剤組成物に成膜性を付与する。これにより、膜形成樹脂は、接着剤組成物の塗布性又はフィルム形成性を向上させ、かつ接着剤組成物の全体での凝集力を高めることができる。具体的には、膜形成樹脂は、10000以上の平均分子量を有する有機樹脂であってもよい。膜形成樹脂は、塗布性又はフィルム形成性等を向上させる観点からは、10000以上80000以上の平均分子量を有する有機樹脂であることが好ましい。 The film-forming resin imparts film forming properties to the adhesive composition. Thereby, film formation resin can improve the applicability | paintability or film formation property of adhesive composition, and can raise the cohesion force in the whole adhesive composition. Specifically, the film-forming resin may be an organic resin having an average molecular weight of 10,000 or more. The film-forming resin is preferably an organic resin having an average molecular weight of 10,000 or more and 80000 or more from the viewpoint of improving applicability or film-forming property.
例えば、膜形成樹脂は、フェノキシ樹脂、ポリエステル樹脂、ポリウレタン樹脂、ポリエステルウレタン樹脂、アクリル樹脂、ポリイミド樹脂、又はブチラール樹脂等を単独で、又は2種類以上組み合わせて用いてもよい。膜形成樹脂の含有量は、接着剤組成物の総質量に対して、例えば、40質量%以上90質量%以下であってもよく、好ましくは50質量%以上80質量%以下であってもよい。 For example, the film-forming resin may be a phenoxy resin, a polyester resin, a polyurethane resin, a polyester urethane resin, an acrylic resin, a polyimide resin, a butyral resin, or the like alone or in combination of two or more. The content of the film-forming resin may be, for example, 40% by mass to 90% by mass, and preferably 50% by mass to 80% by mass with respect to the total mass of the adhesive composition. .
なお、上述したように、膜形成樹脂は、カルボキシ基を有し得る。このような膜形成樹脂としては、カルボキシ基を含むエステル結合又はウレタン結合等を主鎖に有するポリエステル樹脂、ポリウレタン樹脂又はポリエステルウレタン樹脂、カルボキシ基を側鎖に有するアクリル樹脂を例示することができる。また、膜形成樹脂は、カルボジイミド系化合物との反応性をさらに高めるために、フェノール性ヒドロキシ基、エポキシ基、アミノ基又はヒドロキシ基をさらに有していてもよい。 As described above, the film-forming resin can have a carboxy group. Examples of such a film-forming resin include polyester resins, polyurethane resins or polyester urethane resins having an ester bond or urethane bond containing a carboxy group in the main chain, and acrylic resins having a carboxy group in the side chain. The film-forming resin may further have a phenolic hydroxy group, an epoxy group, an amino group, or a hydroxy group in order to further increase the reactivity with the carbodiimide compound.
本実施形態では、後述するカルボジイミド系化合物との反応性を確保するために、膜形成樹脂は、ポリウレタン樹脂であることが好ましく、ポリエステルウレタン樹脂であることがより好ましい。ポリウレタン樹脂又はポリエステルウレタン樹脂は、主鎖のウレタン結合又はエステル結合にカルボキシ基を有するため、カルボジイミド系化合物との反応によって、より強固な分子間架橋を形成することができる。 In the present embodiment, the film-forming resin is preferably a polyurethane resin, and more preferably a polyester urethane resin, in order to ensure reactivity with a carbodiimide compound described later. Since the polyurethane resin or the polyester urethane resin has a carboxy group in the urethane bond or ester bond of the main chain, it is possible to form a stronger intermolecular crosslink by reaction with a carbodiimide compound.
特に、ポリエステルウレタン樹脂は、流動性が低いため、接着時に被接着物同士を低圧で押圧した場合にも十分な接着強度を確保することができる。このような場合、接着剤組成物は、薄いガラス基板又はプラスチック基板等の被接着物において、接着に起因する反りの発生を抑制することができる。 In particular, since the polyester urethane resin has low fluidity, sufficient adhesion strength can be secured even when the adherends are pressed at a low pressure during bonding. In such a case, the adhesive composition can suppress the occurrence of warpage due to adhesion in an adherend such as a thin glass substrate or plastic substrate.
ここで、膜形成樹脂の酸価は、1KOHmg/g以上であることが好ましく、5KOHmg/g以上であることがより好ましい。酸価は、樹脂又は油脂等の高分子化合物1g中に存在する遊離脂肪酸を中和するために必要な水酸化カリウムのmg数を表し、高分子化合物中に含まれるカルボン酸の量を表す指標となる。すなわち、膜形成樹脂では、酸価が高いほどカルボキシ基を多く有しているといえる。膜形成樹脂の酸価が1KOHmg/g以上である場合、カルボジイミド系化合物と反応し、かつ架橋点となり得るカルボキシ基が膜形成樹脂に多く含まれるため、接着剤組成物は、接着信頼性をより向上させることができる。 Here, the acid value of the film-forming resin is preferably 1 KOH mg / g or more, and more preferably 5 KOH mg / g or more. The acid value represents the number of mg of potassium hydroxide necessary to neutralize free fatty acids present in 1 g of a polymer compound such as resin or oil, and represents the amount of carboxylic acid contained in the polymer compound. It becomes. That is, it can be said that the film-forming resin has more carboxy groups as the acid value is higher. When the acid value of the film-forming resin is 1 KOHmg / g or more, since the film-forming resin contains many carboxy groups that can react with the carbodiimide-based compound and can become a crosslinking point, the adhesive composition has more adhesive reliability. Can be improved.
ただし、膜形成樹脂の酸価が過剰に高い場合、遊離したカルボン酸が被接着物の金属部分等を腐食させる(マイグレーションともいう)可能性が生じる。したがって、膜形成樹脂の酸価は、50KOHmg/g以下であることが好ましい。特に、金属端子同士を異方性導電接続する異方性接着剤に接着剤組成物を使用する場合、接続する金属端子の腐食を抑制するためには、膜形成樹脂の酸価は、上述した上限を超えないことが好ましい。なお、膜形成樹脂の酸価が高い場合、接着剤組成物に酸化防止剤を添加することによって、接続した金属端子の腐食を抑制することも可能である。膜形成樹脂の酸価は、例えば、日本工業規格「JIS K 0070-1992 化学製品の酸価、けん化価、エステル価、よう素価、水酸基価及び不けん化物の試験方法」に基づいて測定することができる。 However, if the acid value of the film-forming resin is excessively high, the liberated carboxylic acid may corrode the metal part or the like of the adherend (also referred to as migration). Accordingly, the acid value of the film-forming resin is preferably 50 KOH mg / g or less. In particular, when an adhesive composition is used for an anisotropic adhesive that connects metal terminals to each other in an anisotropic conductive manner, in order to suppress corrosion of the metal terminals to be connected, the acid value of the film-forming resin is as described above. It is preferable not to exceed the upper limit. In addition, when the acid value of film forming resin is high, it is also possible to suppress corrosion of the connected metal terminal by adding an antioxidant to the adhesive composition. The acid value of the film-forming resin is measured based on, for example, the Japanese Industrial Standard “JIS K 0070-1992: Acid, Saponification, Ester, Iodine, Hydroxyl, and Unsaponifiable Test Methods for Chemical Products”. be able to.
アクリレート系化合物は、接着剤組成物に接着性を付与する。具体的には、アクリレート系化合物は、接着時に硬化することで、被接着物同士を接着させる。例えば、アクリレート系化合物は、ラジカル重合性を有する(メタ)アクリレート樹脂であってもよい。なお、(メタ)アクリレートとは、アクリル酸エステル(すなわち、アクリレート)、及びメタクリル酸エステル(すなわち、メタクリレート)の両方を含むことを表す。(メタ)アクリレート樹脂は、低温でも反応性が高い。したがって、接着剤組成物は、接着時の加熱温度が低い場合でも、確実に被接着物同士を接着することができる。これによれば、接着剤組成物は、熱によってダメージを受ける可能性がある被接着物であっても、問題なく接着することができる。アクリレート系化合物の含有量は、接着剤組成物の総質量に対して、例えば、5質量%以上40質量%以下であってもよく、好ましくは10質量%以上30質量%以下であってもよい。 The acrylate compound imparts adhesiveness to the adhesive composition. Specifically, the acrylate-based compound is bonded at the time of bonding, thereby bonding the objects to be bonded together. For example, the acrylate compound may be a (meth) acrylate resin having radical polymerizability. In addition, (meth) acrylate represents containing both acrylic acid ester (namely, acrylate) and methacrylic acid ester (namely, methacrylate). (Meth) acrylate resins are highly reactive even at low temperatures. Therefore, the adhesive composition can reliably adhere objects to be bonded even when the heating temperature at the time of bonding is low. According to this, even if it is a to-be-adhered object which may receive damage with a heat | fever, an adhesive composition can be adhere | attached without a problem. The content of the acrylate compound may be, for example, 5% by mass to 40% by mass, and preferably 10% by mass to 30% by mass with respect to the total mass of the adhesive composition. .
アクリレート系化合物は、例えば、アクリレート残基又はメタクリレート残基を分子内に含む単官能又は多官能モノマー又はオリゴマーであってもよい。 The acrylate compound may be, for example, a monofunctional or polyfunctional monomer or oligomer containing an acrylate residue or a methacrylate residue in the molecule.
単官能の(メタ)アクリレートモノマーとしては、直鎖又は分岐アルキル基を有するアルキル(メタ)アクリレートを例示することができる。例えば、アルキル(メタ)アクリレートとしては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、sec-ブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、n-ペンチル(メタ)アクリレート、イソペンチル(メタ)アクリレート、n-へキシル(メタ)アクリレート、シクロヘキシルアクリレート、n-ヘプチル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、n-ノニル(メタ)アクリレート、イソノニル(メタ)アクリレート、n-デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、n-ドデシル(メタ)アクリレート、イソミリスチル(メタ)アクリレート、n-トリデシル(メタ)アクリレート、n-テトラデシル(メタ)アクリレート、n-ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレート、又はn-ラウリル(メタ)アクリレート等を列挙することができる。 As the monofunctional (meth) acrylate monomer, an alkyl (meth) acrylate having a linear or branched alkyl group can be exemplified. For example, as alkyl (meth) acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, sec-butyl (meth) Acrylate, tert-butyl (meth) acrylate, isobutyl (meth) acrylate, n-pentyl (meth) acrylate, isopentyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl acrylate, n-heptyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, n-decyl (meth) acrylate Rate, isodecyl (meth) acrylate, n-dodecyl (meth) acrylate, isomyristyl (meth) acrylate, n-tridecyl (meth) acrylate, n-tetradecyl (meth) acrylate, n-stearyl (meth) acrylate, isostearyl ( Examples include meth) acrylate, n-lauryl (meth) acrylate, and the like.
多官能の(メタ)アクリレートとしては、例えば、トリシクロデカンジメタノールジ(メタ)アクリレート、1,3-ブタンジオールジ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、ネオペンタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート若しくはポリプロピレングリコールジ(メタ)アクリレート等の2官能の(メタ)アクリレート、又はトリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、トリス(アクリロイルオキシエチル)イソシアヌレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールモノヒドロキシペンタ(メタ)アクリレート若しくはジペンタエリスリトールヘキサ(メタ)アクリレート等の3官能以上の(メタ)アクリレートを列挙することができる。 Examples of the polyfunctional (meth) acrylate include tricyclodecane dimethanol di (meth) acrylate, 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, and neopentanediol. Di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, ethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, propylene glycol di ( Bifunctional (meth) acrylates such as (meth) acrylate, tripropylene glycol di (meth) acrylate or polypropylene glycol di (meth) acrylate, or trimethylolpropane tri (meth) acrylate, pentaerythritol Tri (meth) acrylate, tris (acryloyloxyethyl) isocyanurate, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol monohydroxypenta (meth) acrylate or dipentaerythritol hexa (meth) Trifunctional or higher functional (meth) acrylates such as acrylates can be listed.
上述したように、アクリレート系化合物は、カルボキシ基を有し得る。アクリレート系化合物がカルボキシ基を有する場合、カルボジイミド系化合物によってカルボキシ基の分子間架橋が促されるため、接着剤組成物は、接着信頼性をより向上させることができる。また、カルボジイミド系化合物との反応性をさらに高めるために、アクリレート系化合物は、フェノール性ヒドロキシ基、エポキシ基、アミノ基又はヒドロキシ基をさらに有していてもよい。 As described above, the acrylate compound may have a carboxy group. When the acrylate compound has a carboxy group, the carbodiimide compound promotes intermolecular crosslinking of the carboxy group, and thus the adhesive composition can further improve the adhesion reliability. In order to further increase the reactivity with the carbodiimide compound, the acrylate compound may further have a phenolic hydroxy group, an epoxy group, an amino group, or a hydroxy group.
重合開始剤は、アクリレート系化合物の重合を開始させる化合物である。具体的には、重合開始剤は、外部からの刺激(光、熱又は圧力等)によってラジカルを発生させるラジカル系重合開始剤であってもよい。重合開始剤は、公知のラジカル系重合開始剤であってもよく、例えば、過酸化物系ラジカル開始剤であってもよい。重合開始剤は、例えば、ベンゾイルパーオキサイド等のジアシルパーオキサイド類、t-ヘキシルパーオキシピバレート、t-ブチルパーオキシベンゾエート等のアルキルパーエステル類、1、1-ジ(t-ブチルパーオキシ)シクロヘキサン等のパーオキシケタール類を単独、又は2種類以上組み合わせて用いてもよい。重合開始剤の含有量は、接着剤組成物の総質量に対して、例えば、1質量%以上50質量%以下であってもよく、好ましくは5質量%以上30質量%以下であってもよい。 The polymerization initiator is a compound that initiates polymerization of the acrylate compound. Specifically, the polymerization initiator may be a radical polymerization initiator that generates radicals by external stimulation (light, heat, pressure, or the like). The polymerization initiator may be a known radical polymerization initiator, for example, a peroxide radical initiator. Examples of the polymerization initiator include diacyl peroxides such as benzoyl peroxide, alkyl peresters such as t-hexyl peroxypivalate and t-butyl peroxybenzoate, and 1,1-di (t-butylperoxy). Peroxyketals such as cyclohexane may be used alone or in combination of two or more. The content of the polymerization initiator may be, for example, 1% by mass to 50% by mass, and preferably 5% by mass to 30% by mass with respect to the total mass of the adhesive composition. .
カルボジイミド系化合物は、化学式(-N=C=N-)で表される官能基を含む化合物である。化学式(-N=C=N-)で表される官能基は、官能基内での分極が大きい。そのため、カルボジイミド系化合物は、接着剤組成物に含まれることによって以下のような効果を奏することが期待される。 The carbodiimide compound is a compound containing a functional group represented by a chemical formula (—N═C═N—). The functional group represented by the chemical formula (—N═C═N—) has a large polarization within the functional group. Therefore, it is expected that the carbodiimide-based compound has the following effects by being included in the adhesive composition.
例えば、カルボジイミド系化合物は、被接着物の極性表面との静電気的な相互作用によって、接着剤組成物の接着強度を向上させることが期待される。また、カルボジイミド系化合物は、水素イオン又は水酸化物イオン等の遊離イオンを捕捉することによって、膜形成樹脂の加水分解を抑制したり、被接着物の表面の腐食を防止したりすることが期待される。さらに、酸捕捉剤として機能するカルボジイミド系化合物が接着剤組成物に添加された場合、金属酸化物又はハイドロタルサイト等の無機化合物は、接着剤組成物に添加されずともよい。これによれば、接着剤組成物を異方性接着剤として用いる場合に、金属酸化物又はハイドロタルサイト等の無機化合物に起因して、接続端子間で短絡が発生することを抑制することができる。 For example, carbodiimide compounds are expected to improve the adhesive strength of the adhesive composition by electrostatic interaction with the polar surface of the adherend. In addition, carbodiimide compounds are expected to suppress hydrolysis of the film-forming resin and prevent corrosion of the surface of the adherend by capturing free ions such as hydrogen ions or hydroxide ions. Is done. Further, when a carbodiimide compound that functions as an acid scavenger is added to the adhesive composition, an inorganic compound such as a metal oxide or hydrotalcite may not be added to the adhesive composition. According to this, when the adhesive composition is used as an anisotropic adhesive, it is possible to suppress occurrence of a short circuit between the connection terminals due to an inorganic compound such as a metal oxide or hydrotalcite. it can.
特に、膜形成樹脂がポリウレタン樹脂又はポリエステルウレタン樹脂である場合、膜形成樹脂の主鎖に含まれるウレタン結合又はエステル結合は、酸を触媒として加水分解されやすい。そのため、酸捕捉剤として機能するカルボジイミド系化合物を接着剤組成物に含有させることにより、ポリウレタン樹脂又はポリエステルウレタン樹脂における加水分解反応を効果的に抑制することができる。また、カルボジイミド系化合物は、ポリウレタン樹脂又はポリエステルウレタン樹脂が有するカルボキシ基と反応して分子間架橋を促すことで、接着剤組成物の接着強度を向上させることができる。 In particular, when the film-forming resin is a polyurethane resin or a polyester urethane resin, the urethane bond or ester bond contained in the main chain of the film-forming resin is easily hydrolyzed using an acid as a catalyst. Therefore, the hydrolysis reaction in a polyurethane resin or a polyester urethane resin can be effectively suppressed by including in the adhesive composition a carbodiimide compound that functions as an acid scavenger. Moreover, the carbodiimide-type compound can improve the adhesive strength of adhesive composition by reacting with the carboxy group which a polyurethane resin or a polyester urethane resin has, and promoting intermolecular crosslinking.
なお、上述したカルボジイミド系化合物にて促される分子間架橋反応は、被接着物の接着時に生じず、接着後の高温高湿環境下で生じる。したがって、接着剤組成物は、長期経過後でも接着強度を維持又は向上させることができるため、より高い接着信頼性を実現することができる。すなわち、接着剤組成物は、高温高湿等の過酷な環境下でも十分な接着信頼性を維持することができるため、高い耐候性を有することができる。 In addition, the intermolecular crosslinking reaction promoted by the above-described carbodiimide compound does not occur at the time of adhesion of the adherend, but occurs in a high temperature and high humidity environment after adhesion. Therefore, since the adhesive composition can maintain or improve the adhesive strength even after a long period of time, higher adhesive reliability can be realized. That is, since the adhesive composition can maintain sufficient adhesion reliability even in a harsh environment such as high temperature and high humidity, it can have high weather resistance.
なお、上述した効果は、カルボジイミド系化合物が化学式(-N=C=N-)で表される官能基を含むことによって生じ得る。したがって、本明細書にて説明するカルボジイミド系化合物は、カルボジイミドを出発物質とする変性体、反応生成物又は誘導体などのような化学式(-N=C=N-)で表される官能基が分子内に有しない化合物を含まない。 Note that the above-described effects can occur when the carbodiimide compound includes a functional group represented by the chemical formula (—N═C═N—). Therefore, the carbodiimide compound described in this specification has a functional group represented by a chemical formula (—N═C═N—) such as a modified body, a reaction product, or a derivative starting from carbodiimide as a molecule. Does not contain compounds that do not have it inside.
なお、化学式(-N=C=N-)で表される官能基が分子内に極めて少ない場合、例えば、化学式(-N=C=N-)で表される官能基が不可避的に混入する場合は、化学式(-N=C=N-)で表される官能基が含まれないとしてもよい。 When the functional group represented by the chemical formula (-N = C = N-) is extremely small in the molecule, for example, the functional group represented by the chemical formula (-N = C = N-) is inevitably mixed. In this case, the functional group represented by the chemical formula (—N═C═N—) may not be included.
このようなカルボジイミド系化合物は、モノマー、オリゴマー又はポリマーであってもよい。例えば、カルボジイミド系化合物として、多価カルボジイミド(例えば、ポリカルボジイミド)又はカルボジイミド変性イソシアネートなどを好ましく用いることができる。カルボジイミド系化合物は、比較的分子量が大きいポリマーであることが好ましい。 Such carbodiimide compounds may be monomers, oligomers or polymers. For example, as the carbodiimide compound, polyvalent carbodiimide (for example, polycarbodiimide) or carbodiimide-modified isocyanate can be preferably used. The carbodiimide compound is preferably a polymer having a relatively large molecular weight.
カルボジイミド系化合物は、カルボキシ基を有する膜形成樹脂又はアクリレート系化合物の総質量に対して、0.1質量%以上150質量%以下で接着剤組成物に含まれる。カルボジイミド系化合物の含有量がカルボキシ基を有する化合物の総質量に対して0.1質量%未満である場合、接着剤組成物の接着信頼性を向上させる効果が得られない。したがって、カルボジイミド系化合物の含有量の下限は、カルボキシ基を有する化合物の総質量に対して0.1質量%であり、好ましくは5質量%である。一方、カルボジイミド系化合物の含有量がカルボキシ基を有する化合物の総質量に対して150質量%超である場合、接着剤組成物中にカルボジイミド系化合物を均一に分散させることが困難になる。したがって、カルボジイミド系化合物の含有量の上限は、カルボキシ基を有する化合物の総質量に対して150質量%であり、好ましくは30質量%である。 The carbodiimide compound is contained in the adhesive composition in an amount of 0.1% by mass or more and 150% by mass or less based on the total mass of the film-forming resin or acrylate compound having a carboxy group. When content of a carbodiimide type compound is less than 0.1 mass% with respect to the total mass of the compound which has a carboxy group, the effect which improves the adhesive reliability of adhesive composition is not acquired. Therefore, the lower limit of the content of the carbodiimide compound is 0.1% by mass, preferably 5% by mass with respect to the total mass of the compound having a carboxy group. On the other hand, when the content of the carbodiimide compound is more than 150% by mass with respect to the total mass of the compound having a carboxy group, it becomes difficult to uniformly disperse the carbodiimide compound in the adhesive composition. Therefore, the upper limit of the content of the carbodiimide-based compound is 150% by mass, preferably 30% by mass, based on the total mass of the compound having a carboxy group.
以上にて説明したように、本実施形態に係る接着剤組成物は、カルボジイミド系化合物を含むことによって、接着信頼性を向上させることができる。また、本実施形態に係る接着剤組成物は、異方性接着剤として用いられる場合、さらに、被接着物の耐腐食性及び導電接続の信頼性をも向上させることができる。 As described above, the adhesive composition according to this embodiment can improve the adhesion reliability by including a carbodiimide compound. Moreover, when the adhesive composition according to the present embodiment is used as an anisotropic adhesive, it can further improve the corrosion resistance of the adherend and the reliability of the conductive connection.
なお、接着剤組成物は、上述した化合物以外に、必要に応じて、シランカップリング剤、無機フィラー、着色剤又は酸化防止剤等の添加剤をさらに含んでもよい。さらに、接着剤剤組成物は、上述した各化合物に加えて、又は替えて、特開2010-232191又は特開2010-242101に記載された一般的な化合物を含有していてもよい。 In addition, the adhesive composition may further include additives such as a silane coupling agent, an inorganic filler, a colorant, or an antioxidant, as necessary, in addition to the above-described compounds. Furthermore, the adhesive composition may contain a general compound described in JP2010-232191A or JP2010-242101 in addition to or in place of the above-described compounds.
<2.接着剤組成物の適用例>
(2.1.第1の適用例)
次に、図1及び図2を参照して、本実施形態に係る接着剤組成物の第1の適用例について説明する。図1は、接着剤組成物の第1の適用例を説明する模式図であり、図2は、接着剤組成物の第1の適用例による接着を説明する模式図である。
<2. Application example of adhesive composition>
(2.1. First application example)
Next, with reference to FIG.1 and FIG.2, the 1st application example of the adhesive composition which concerns on this embodiment is demonstrated. FIG. 1 is a schematic diagram illustrating a first application example of the adhesive composition, and FIG. 2 is a schematic diagram illustrating adhesion according to the first application example of the adhesive composition.
図1に示すように、接着剤組成物の第1の適用例は、ベースフィルム110の上に接着剤組成物101を含む接着層100が形成された接着フィルム11である。接着フィルム11は、ベースフィルム110と、接着層100とを備え、例えば、リール部材等に巻き取られたロール形態にて保管される。
As shown in FIG. 1, the first application example of the adhesive composition is an
ベースフィルム110は、接着層100を支持する樹脂フィルムであり、例えば、ポリエチレンテレフタラート(PolyEthylene Terephthalate:PET)にて構成される。接着層100は、本実施形態に係る接着剤組成物101を含む層であり、ベースフィルム110の一面にフィルム状に設けられる。
The
第1の適用例では、図2に示すように、接着剤組成物101を含む接着層100は、ベースフィルム110から剥離されて被接着物20、30に貼付され、加熱及び押圧されることで被接着物20、30を接着する。被接着物20、30は、例えば、ガラス基板、リジット基板、プラスチック基板若しくはセラミック基板などの各種基板、FPC(Flexible Printed Circuit)若しくはIC(Integrated Circuit)チップなどの半導体素子、又はTAB(Tape Automated Bonding)テープ若しくは機能性モジュールなどの電子部品などであってもよい。
In the first application example, as shown in FIG. 2, the
接着剤組成物の第1の適用例によれば、被接着物同士の間で信頼性の高い接着を行うことができる。また、他の使用例として、接着剤組成物は、構造体に設けられた空間の充填に用いられてもよい。 According to the first application example of the adhesive composition, it is possible to perform highly reliable bonding between objects to be bonded. As another example of use, the adhesive composition may be used to fill a space provided in the structure.
(2.2.第2の適用例)
続いて、図3及び図4を参照して、本実施形態に係る接着剤組成物の第2の適用例について説明する。図3は、接着剤組成物の第2の適用例を説明する模式図であり、図4は、接着剤組成物の第2の適用例による接着を説明する模式図である。
(2.2. Second application example)
Subsequently, a second application example of the adhesive composition according to this embodiment will be described with reference to FIGS. 3 and 4. FIG. 3 is a schematic diagram for explaining a second application example of the adhesive composition, and FIG. 4 is a schematic diagram for explaining adhesion by the second application example of the adhesive composition.
図3に示すように、接着剤組成物の第2の適用例は、ベースフィルム110の上に接着剤組成物101及び導電粒子102を含む接着層100が形成された異方性導電接続フィルム12である。異方性導電接続フィルム12は、ベースフィルム110と、接着層100とを備え、例えば、リール部材等に巻き取られたロール形態にて保管される。なお、第2の適用例についての説明は、接着剤組成物101が導電粒子102を含まない様態、又は接着剤組成物101が接着層100として形成されていない様態などを本発明の技術的範囲から除外するものではない。
As shown in FIG. 3, the second application example of the adhesive composition is an anisotropic
ベースフィルム110は、接着層100を支持する樹脂フィルムであり、例えば、ポリエチレンテレフタラート(PolyEthylene Terephthalate:PET)にて構成される。接着層100は、本実施形態に係る接着剤組成物101及び導電粒子102を含む層であり、ベースフィルム110の一面にフィルム状に設けられる。
The
導電粒子102は、例えば、ニッケル、鉄、銅、アルミニウム、スズ、鉛、クロム、コバルト、銀若しくは金等の金属からなる粒子、又はこれらの金属合金からなる粒子であってもよい。または、導電粒子102は、樹脂粒子の表面に前述した金属又は合金を被覆した粒子であってもよい。さらには、導電粒子102は、前述した金属粒子、合金粒子又は金属被覆粒子の表面に絶縁薄膜を被覆した粒子であってもよい。導電粒子102の平均粒径は、被接着物同士の導通信頼性を確保する観点から、例えば、1μm以上30μm以下であってもよく、好ましくは2μm以上10μm以下であってもよい。導電粒子102の含有量は、被接着物同士の導通信頼性及び絶縁信頼性を確保する観点から、例えば、接着層100の総質量に対して2質量%以上50質量%以下であってもよく、好ましくは、3質量%以上20質量%以下であってもよい。
The
第2の適用例では、図4に示すように、接着剤組成物101及び導電粒子102を含む接着層100は、ベースフィルム110から剥離されて、接着面に端子210、310が設けられた被接着物20、30に貼付される。なお、端子210、310は、それぞれ被接着物20、30に形成された回路に接続される。ここで、接着層100は、加熱及び押圧されることで被接着物20、30を接着し、導電粒子102は、被接着物20、30の接着面に設けられた端子210、310に挟持されることで、端子210、310を互いに電気的に接続する。
In the second application example, as shown in FIG. 4, the
被接着物20、30は、例えば、ガラス基板、リジット基板、プラスチック基板若しくはセラミック基板などの各種回路基板、FPC(Flexible Printed Circuit)又はICチップなどの半導体素子、TAB(Tape Automated Bonding)テープ若しくは機能性モジュールなどの電子部品などであってもよい。
The
接着剤組成物の第2の適用例によれば、被接着物同士の間で信頼性の高い接着を行うと共に、被接着物に形成された回路同士を電気的に接続することができる。 According to the second application example of the adhesive composition, it is possible to perform highly reliable adhesion between adherends and to electrically connect circuits formed on the adherends.
以下では、実施例を参照しながら、本実施形態に係る接着剤組成物及び接続構造体の製造方法について、より詳細に説明する。なお、以下に示す実施例は、本実施形態に係る接着剤組成物及び接続構造体の製造方法の実施可能性および効果を示すための一例であり、本発明が以下の実施例に限定されるものではない。 Hereinafter, the manufacturing method of the adhesive composition and the connection structure according to the present embodiment will be described in more detail with reference to examples. In addition, the Example shown below is an example for showing the feasibility and the effect of the manufacturing method of the adhesive composition and the connection structure according to the present embodiment, and the present invention is limited to the following example. It is not a thing.
(接着剤組成物の製造)
下記表1にて示す材料を混合し、接着剤組成物を調製した。その後、調整した接着剤組成物に導電粒子(平均粒子径4μm、積水化学工業社製AUL704)を分散させた。導電粒子を分散させた接着剤組成物は、乾燥後の接着剤組成物の平均膜厚が10μmになるように、PETフィルムに塗布し、乾燥させた。これにより、異方性接着剤かつ異方性導電フィルムとして機能する接着剤組成物及び接着フィルムを製造した。例えば、乾燥後の接着剤組成物の平均膜厚が10μmである場合、導電粒子は、個数密度が8000個/mm2となるように接着剤組成物に配合されてもよい。導電粒子の個数密度は、任意に抜き取った200μm×200μm四方の領域10点の導電粒子の個数密度を金属顕微鏡にて観察し、平均値を算出することで求めることができる。
(Manufacture of adhesive composition)
The materials shown in Table 1 below were mixed to prepare an adhesive composition. Thereafter, conductive particles (average particle diameter 4 μm, AUL 704 manufactured by Sekisui Chemical Co., Ltd.) were dispersed in the adjusted adhesive composition. The adhesive composition in which the conductive particles were dispersed was applied to a PET film and dried so that the average film thickness of the adhesive composition after drying was 10 μm. Thereby, the adhesive composition and adhesive film which function as an anisotropic adhesive agent and an anisotropic conductive film were manufactured. For example, when the average film thickness of the adhesive composition after drying is 10 μm, the conductive particles may be blended in the adhesive composition so that the number density is 8000 / mm 2 . The number density of the conductive particles can be obtained by observing the number density of 10 conductive particles at 10 points in a 200 μm × 200 μm square arbitrarily extracted with a metal microscope and calculating an average value.
表1において、「UR8200」(東洋紡績社製)、「UR1700」(東洋紡績社製)及び「UR3500」(東洋紡績社製)はカルボキシ基を有する膜形成樹脂に相当する。「UR8200」の酸価は、0.5KOHmg/g未満であり、「UR1700」の酸価は、26KOHmg/gであり、「UR3500」の酸価は、35KOHmg/gである。また、「EB-600」(ダイセル・サイテック社製)はカルボキシ基を有しないアクリレート系化合物に相当し、「パーヘキサC」(日油社製)は重合開始剤に相当し、「Stabaxol(登録商標)P」(RheinChemie社製)は、カルボジイミド系化合物に相当し、「KBM-503」(信越化学工業社製)は、シランカップリング剤に相当する。 In Table 1, “UR8200” (manufactured by Toyobo Co., Ltd.), “UR1700” (manufactured by Toyobo Co., Ltd.), and “UR3500” (manufactured by Toyobo Co., Ltd.) correspond to a film-forming resin having a carboxy group. The acid value of “UR8200” is less than 0.5 KOHmg / g, the acid value of “UR1700” is 26 KOHmg / g, and the acid value of “UR3500” is 35 KOHmg / g. In addition, “EB-600” (manufactured by Daicel Cytec Co., Ltd.) corresponds to an acrylate compound having no carboxy group, and “Perhexa C” (manufactured by NOF Corporation) corresponds to a polymerization initiator. ) P ”(manufactured by Rhein Chemie) corresponds to a carbodiimide compound, and“ KBM-503 ”(manufactured by Shin-Etsu Chemical Co., Ltd.) corresponds to a silane coupling agent.
なお、表1で示した割合の単位は、「質量部」である。さらに、表1では、カルボキシ基を含有する樹脂(「UR8200」、「UR1700」、及び「UR3500」)に対するカルボジイミド系化合物(Stabaxol P)の質量割合も示した。 In addition, the unit of the ratio shown in Table 1 is “part by mass”. Furthermore, in Table 1, the mass ratio of the carbodiimide-type compound (Stabaxol P) with respect to resin ("UR8200", "UR1700", and "UR3500") containing a carboxy group was also shown.
(接続構造体の製造)
続いて、上記で製造した接着剤組成物を用いて接続構造体を製造した。具体的には、まず、8μm厚みのCuで形成され、Snめっきを施した端子を50μmピッチで配置したFPC(Flexible Printed Circuit)(厚み38μm)、及び表面の全域に亘って酸化インジウムスズ(ITO)がコーティングされたガラス基板(厚み0.7mm)を用意した。
(Manufacture of connection structure)
Then, the connection structure was manufactured using the adhesive composition manufactured above. Specifically, first, an FPC (Flexible Printed Circuit) (thickness: 38 μm) formed of 8 μm-thick Cu and plated with Sn is arranged at a pitch of 50 μm, and indium tin oxide (ITO) over the entire surface. ) Coated glass substrate (thickness 0.7 mm).
上記で製造した接着剤組成物を1.5mm幅のスリット状に裁断し、上記のITOコーティングガラス基板に貼り付けた。その後、接着剤組成物の上に、ITOコーティングガラス基板と端子とが対向するようにFPCを載置し、仮固定した。続いて、100μm厚のテフロン(登録商標)材を緩衝材として用いて、仮固定したITOコーティングガラス基板、接着剤組成物及びFPCを幅1.5mmの圧着ツールで本圧着した。これにより、接続構造体を製造した。なお、本圧着の条件は、180℃かつ3.5MPaで6秒間とし、圧着ステージの温度は40℃とした。 The adhesive composition produced above was cut into a 1.5 mm wide slit and attached to the ITO coated glass substrate. Then, FPC was mounted on the adhesive composition so that the ITO coated glass substrate and the terminal face each other, and temporarily fixed. Subsequently, using a Teflon (registered trademark) material having a thickness of 100 μm as a buffer material, the temporarily fixed ITO coated glass substrate, the adhesive composition, and the FPC were subjected to main pressure bonding with a pressure bonding tool having a width of 1.5 mm. Thereby, the connection structure was manufactured. The conditions for the main pressure bonding were 180 ° C. and 3.5 MPa for 6 seconds, and the temperature of the pressure bonding stage was 40 ° C.
(評価方法)
以上で製造した接続構造体について、導通抵抗、接着強度及び圧痕信頼性を評価した。なお、導通抵抗及び接着強度は、初期及び信頼性試験後でそれぞれ評価した。信頼性試験は、環境試験条件として温度85℃/湿度85%RHを用い、接続構造体を前述の高温高湿下で500時間放置することで行った。なお、信頼性試験には、環境試験機(恒温恒湿器、エスペック社製PRシリーズ)を用いた。
(Evaluation methods)
About the connection structure manufactured above, conduction resistance, adhesive strength, and indentation reliability were evaluated. The conduction resistance and the adhesive strength were evaluated at the initial stage and after the reliability test, respectively. The reliability test was performed by using the temperature 85 ° C./humidity 85% RH as environmental test conditions and leaving the connection structure for 500 hours under the above-described high temperature and high humidity. For the reliability test, an environmental testing machine (a constant temperature and humidity chamber, PR series manufactured by Espec) was used.
導通抵抗は、デジタルマルチメータ(横河電機社製デジタルマルチメータ7555)を用いて測定した。具体的には、四端子法にて電流を1mA流した時に測定された接続抵抗を導通抵抗とした。具体的には、導通抵抗が2Ω未満であるものをA(とても好ましい)、2Ω以上4Ω以下であるものをB(問題なし)、4Ω超であるものをC(NG)として評価した。 The conduction resistance was measured using a digital multimeter (Yokogawa Digital Multimeter 7555). Specifically, the connection resistance measured when a current of 1 mA was passed by the four-terminal method was defined as a conduction resistance. Specifically, the case where the conduction resistance was less than 2Ω was evaluated as A (very preferable), the case where the resistance was 2Ω or more and 4Ω or less was B (no problem), and the case where the conduction resistance was more than 4Ω was evaluated as C (NG).
接着強度は、引張試験機(AMD社製RTC1201)を用いて測定した。具体的には、接着したFPCをITOコーティングガラス基板に対して90°の角度で50mm/秒の速度で引き上げ、FPCが剥離した際に測定された引張強度を接着強度とした。具体的には、接着強度が8N/cm超であるものをA(とても好ましい)、5N/cm以上8N/cm以下であるものをB(問題なし)、5N/cm未満であるものをC(NG)として評価した。 The adhesive strength was measured using a tensile tester (AMC RTC1201). Specifically, the bonded FPC was pulled up at an angle of 90 ° with respect to the ITO-coated glass substrate at a speed of 50 mm / second, and the tensile strength measured when the FPC peeled was defined as the adhesive strength. Specifically, those having an adhesive strength of more than 8 N / cm are A (very preferable), those having 5 N / cm or more and 8 N / cm or less are B (no problem), and those having an adhesion strength of less than 5 N / cm are C ( NG).
圧痕信頼性は、微分干渉顕微鏡(オリンパス社製MX51)を用いて、接続構造体を観察することで評価した。具体的には、比較例1に係る接続構造体で観察された圧痕を基準として、圧痕がより明りょうに観察される場合をA、圧痕が同等に観察される場合をB、圧痕が明りょうに観察されない場合をCとして評価した。なお、Aの方がCよりも評価が良好であることを示す。 Indentation reliability was evaluated by observing the connection structure using a differential interference microscope (MX51 manufactured by Olympus Corporation). Specifically, based on the indentation observed in the connection structure according to Comparative Example 1, A is a case where the indentation is observed more clearly, B is a case where the indentation is observed equally, and the indentation is clear. The case where it was not observed was evaluated as C. In addition, A shows that evaluation is better than C.
総合判定は、導通抵抗及び接着強度の初期及び信頼性試験後の評価結果、並びに圧痕信頼性を総合的に判断することで評価した。Aの方がCよりも評価が良好であることを示す。なお、接続構造体の実用上、B以上の評価であることが好ましい。 The comprehensive judgment was evaluated by comprehensively judging the initial evaluation results of the conduction resistance and the adhesive strength, the evaluation results after the reliability test, and the indentation reliability. A shows that evaluation is better than C. In addition, it is preferable that the evaluation is B or more in practical use of the connection structure.
以上の結果を下記の表2に示す。比較例2及び4は、接着剤組成物がフィルム化できなかったため、導通抵抗及び接着強度は評価していない。 The above results are shown in Table 2 below. In Comparative Examples 2 and 4, since the adhesive composition could not be formed into a film, conduction resistance and adhesive strength were not evaluated.
表2の結果を参照すると、実施例1~9に係る接続構造体は、比較例1~4と比較して、信頼性試験後も導通抵抗が大きく増加しておらず、かつ接着強度も大きく低下していないことがわかる。 Referring to the results in Table 2, the connection structures according to Examples 1 to 9 do not have a large increase in the conduction resistance after the reliability test and have a large adhesive strength as compared with Comparative Examples 1 to 4. It turns out that it has not fallen.
また、カルボキシ基を有する膜形成樹脂の酸価がより高い実施例7~9は、実施例1~6と比較して、信頼性試験後の接着強度の評価が高いことがわかる。したがって、実施例7~9は、実施例1~6と比較して、より耐候性が高いことがわかる。 Further, it can be seen that Examples 7 to 9, in which the acid value of the film-forming resin having a carboxy group is higher, have a higher evaluation of the adhesive strength after the reliability test than Examples 1 to 6. Therefore, it can be seen that Examples 7 to 9 have higher weather resistance than Examples 1 to 6.
以上の結果から、本実施形態に係る接着剤組成物は、信頼性試験後も高い接着強度を維持することが可能であるため、高い接着信頼性を有することがわかる。 From the above results, it can be seen that the adhesive composition according to the present embodiment has high adhesion reliability because it can maintain high adhesion strength even after the reliability test.
以上、添付図面を参照しながら本発明の好適な実施形態について詳細に説明したが、本発明はかかる例に限定されない。本発明の属する技術の分野における通常の知識を有する者であれば、特許請求の範囲に記載された技術的思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、これらについても、当然に本発明の技術的範囲に属するものと了解される。 The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to such examples. It is obvious that a person having ordinary knowledge in the technical field to which the present invention pertains can come up with various changes or modifications within the scope of the technical idea described in the claims. Of course, it is understood that these also belong to the technical scope of the present invention.
11 接着フィルム
12 異方性導電接続フィルム
20、30 被接着物
100 接着層
101 接着剤組成物
102 導電粒子
110 ベースフィルム
210、310 端子
DESCRIPTION OF
Claims (13)
アクリレート系化合物と、
重合開始剤と、
カルボジイミド系化合物と、
を含有し、
前記膜形成樹脂又は前記アクリレート系化合物の少なくとも1つ以上は、カルボキシ基を有する化合物であり、
前記カルボジイミド系化合物の含有量は、前記カルボキシ基を有する化合物の総質量に対して、0.1質量%以上150質量%以下である、接着剤組成物。 A film-forming resin;
An acrylate compound;
A polymerization initiator;
A carbodiimide compound,
Containing
At least one or more of the film-forming resin or the acrylate compound is a compound having a carboxy group,
Content of the said carbodiimide type compound is an adhesive composition which is 0.1 to 150 mass% with respect to the total mass of the compound which has the said carboxy group.
前記接着剤組成物を介して接着された第1の電子部品及び第2の電子部品と、
を備える、接続構造体。 An adhesive composition according to any one of claims 1 to 8;
A first electronic component and a second electronic component bonded via the adhesive composition;
A connection structure comprising:
前記接着剤組成物を介して接着された第1の電子部品及び第2の電子部品と、
を備え、
前記第1の電子部品が有する端子、及び前記第2の電子部品が有する端子は、前記導電粒子を挟持することで導電接続される、接続構造体。 An adhesive composition according to claim 9;
A first electronic component and a second electronic component bonded via the adhesive composition;
With
A connection structure in which a terminal included in the first electronic component and a terminal included in the second electronic component are conductively connected by sandwiching the conductive particles.
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| CN201980020386.3A CN111868198B (en) | 2018-04-02 | 2019-02-27 | Adhesive composition, connection structure and preparation method of connection structure |
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| KR20200120729A (en) | 2020-10-21 |
| CN111868198B (en) | 2023-06-23 |
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| TWI870346B (en) | 2025-01-21 |
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