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WO2019193288A1 - Extrusion facility for profile strips produced from elastomeric mixtures - Google Patents

Extrusion facility for profile strips produced from elastomeric mixtures Download PDF

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Publication number
WO2019193288A1
WO2019193288A1 PCT/FR2019/050786 FR2019050786W WO2019193288A1 WO 2019193288 A1 WO2019193288 A1 WO 2019193288A1 FR 2019050786 W FR2019050786 W FR 2019050786W WO 2019193288 A1 WO2019193288 A1 WO 2019193288A1
Authority
WO
WIPO (PCT)
Prior art keywords
extruders
extrusion head
installation
die
channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/FR2019/050786
Other languages
French (fr)
Inventor
Henri Hinc
Arnaud Letocart
Christophe Ougier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Compagnie Generale des Etablissements Michelin SCA
Original Assignee
Compagnie Generale des Etablissements Michelin SCA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Compagnie Generale des Etablissements Michelin SCA filed Critical Compagnie Generale des Etablissements Michelin SCA
Priority to CN201980020825.0A priority Critical patent/CN111886122A/en
Publication of WO2019193288A1 publication Critical patent/WO2019193288A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/52Unvulcanised treads, e.g. on used tyres; Retreading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/49Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using two or more extruders to feed one die or nozzle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/19Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/20Articles comprising two or more components, e.g. co-extruded layers the components being layers one of the layers being a strip, e.g. a partially embedded strip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/305Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
    • B29C48/307Extrusion nozzles or dies having a wide opening, e.g. for forming sheets specially adapted for bringing together components, e.g. melts within the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • B29K2021/003Thermoplastic elastomers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2030/00Pneumatic or solid tyres or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2030/00Pneumatic or solid tyres or parts thereof
    • B29L2030/002Treads

Definitions

  • the invention relates to the field of extrusion of elastomeric mixtures for the manufacture of tires. More particularly, it relates to the manufacture of coextruded complex profile strips based on elastomeric mixtures such as treads for tires.
  • a tire tread in the form of a complex section is produced by coextrusion of elastomeric mixtures, most of which have different compositions, by using several extruders connected to a common extrusion head.
  • an extruder is formed of a cylindrical body or fixed sleeve inside which is an Archimedean screw coaxial with the longitudinal axis of the sleeve and which is rotated around it. Its function is to homogenize a rubber mix introduced therein and to push it towards the outlet die of the extrusion head.
  • the exit die receives several mixtures of elastomers of different compositions arranged side by side and which join before the exit.
  • the die has an outlet orifice whose geometric shape determines the profile of the coextruded rubber band.
  • This profile can be defined between a fixed profiled blade which cooperates with a rotating roller or with a fixed wall.
  • an extruder by type of elastomeric mixture (by type it comprises composition thereof), the extruder dimensions (the diameter of the extruder screw ) being chosen proportionally to the volume of extruded mixture.
  • each component has its well-defined properties, for example the rolling part located outside the profiled strip comprises an elastomeric composition comprising silica with good rolling resistance properties, supported by an elastomeric band of different composition with different properties. damping, with a small strip of conductive elastomeric compound which is inserted into the two preceding ones, all supported by an undercoat with good adhesion properties with the components located radially inside the tire blank, as well as that side edges in a mixture different from the previous, or a mixture that incorporates mixed falls.
  • each mixture having different properties from another it is obviously necessary to increase the number of extruders to manufacture such a complex tread.
  • FIG. 1 illustrates an exemplary extrusion installation of the state of the art in which an extruder is used for each product that composes the tread illustrated in FIG. 2.
  • the longitudinal axes of the extruders which consist are in different planes and converge to a common extrusion head. The large size of such an installation with seven extruders arranged one above the other is observed.
  • Such a complex installation represents a significant investment in the manufacture of tires and, therefore, it is interesting to use all the potential it has. In other words, it is sought to produce with the same installation a complex coextruded tread, for example seven components, but also a less complex coextruded tread, comprising for example three components.
  • DE 102012111439 describes an extrusion plant which uses five adjacent extruders located on the same side of a common extrusion head and in which two of the five extruders are arranged in a box. same plan and collaborate to achieve the same product. Such an arrangement certainly makes it possible to optimize the space available on one side of the extrusion head. However, this device does not provide enough flexibility to be able to adapt to the change in coextruded product structure and which or wants to easily change the number of components.
  • An object of the invention is to overcome the drawbacks mentioned here and to propose an optimized construction extrusion installation and very flexible in use, which can easily go from the extrusion of a complex product to extrusion a simpler product, using all the extruders that make it up.
  • the invention proposes an extrusion plant for manufacturing a strip of profile, such as a tread, based on elastomeric mixtures by coextrusion, said installation comprising a first extrusion head as well as a plurality of elastomer mixing feed extruders of said first extrusion head, the first extrusion head having distribution channels for channeling the elastomeric mixture stream from each extruder via a dedicated distribution channel to a die which defines the shape of a first coextruded profile, so that the various elastomeric mixtures extruded by the extruders do not meet before reaching said die, the installation being characterized in that it comprises at least one second extrusion head adapted to be connected to the extruders of the installation to the position of the first extrusion head and which is designed to channel the flows of elastomeric mixtures from at least two extruders of the installation into a common distribution channel before reaching a die which defines the shape a second coextruded profile.
  • the installation of the invention comprises on the one hand a number of extruders chosen so as to achieve a complex product whose number of components is equal to the number of extruders of the installation and using a first extrusion head, and on the other hand, a second extrusion head made to cooperate at least two extruders when it is put in place in place of the first.
  • the common distribution channel is a channel which extends in a direction substantially perpendicular to the flow direction of the flows of the elastomeric mixtures from said at least two extruders.
  • the extruders are arranged on either side of the head relative to a plane of symmetry passing through the outlet orifice of the die. This solution allows a better balance of flows from different extruders.
  • two longitudinal streams from two extruders meet in a longitudinal collector channel which opens into the common distribution channel.
  • two longitudinal flows from two extruders meet in a transverse collector channel which opens into the common distribution channel.
  • three longitudinal streams from three extruders meet via a longitudinal collector channel and a transverse collector channel in a common distribution channel.
  • the extrusion head in this case the first extrusion head, respectively the second extrusion head, is connected directly to the extruders without there being a mixture transfer channel. elastomer between the two.
  • each of said first extrusion head and second extrusion head is arranged so as to be able, when it comes in turn, to be directly connected to the extruders without there being an elastomer mixing transfer channel between said extruders and the extrusion head considered.
  • the end of the screw of each extruder arrives substantially at the corresponding inlet orifice in the extrusion head, which greatly reduces the pressure drop.
  • said common distribution channel is located in the second extrusion head opposite the outlet of the die.
  • the extruders are identical. This facilitates the maintenance of the installation.
  • the extrusion head whether the first extrusion head and / or the second extrusion head, comprises a set of several removable plates arranged side by side. Such a removable plate construction makes it possible to obtain an extrusion head of simplified and flexible construction.
  • the object of the invention is also achieved with a method of manufacturing profile strip, such as a tread, based on several mixtures of elastomers of different composition by coextrusion with the aid of several extruders.
  • supply of elastomeric mixtures of an interchangeable extrusion head characterized in that: a first extrusion head adapted to the profile to be coextruded is chosen and introduced into a support provided for this purpose in the installation by connecting it the extruders of the installation in order to channel the flow of elastomeric mixture from each extruder via a dedicated distribution channel to the die; it is locked in place by means of quick fastening means; the profile strip is coextruded; the first extrusion head is removed and replaced with another extrusion head, forming a second extrusion head, adapted to the new profile and able to channel the flow of elastomeric mixtures from at least two extruders from the facility into a common distribution channel before reaching the die.
  • FIG. 1 is a schematic perspective view of an extrusion plant according to the state of the art ;
  • Figure 2 is a perspective view of a first tread example;
  • Figure 3 is a perspective view of a second tread example;
  • FIG. 4 is a perspective view of the extrusion plant of the invention;
  • Figure 5 is a schematic longitudinal sectional view of the installation of Figure 4;
  • Figure 6 is a schematic longitudinal sectional view of the extrusion installation according to a first embodiment of the invention;
  • - Figure 7 is a schematic longitudinal sectional view of the extrusion plant according to a second embodiment of the invention.
  • FIG. 8 is a diagrammatic view in longitudinal section of the extrusion installation according to a third exemplary embodiment.
  • FIG. 1 illustrates an extrusion installation according to the state of the art which uses several extruders A, B, C, D, E, F and G which converge together in a common extrusion head T to produce a complex profiled product by coextrusion which forms a tire tread 100 '.
  • the tread 100 ' is better visible in FIG. 2 in which we have identified the various components which constitute by the letter which corresponds to the extruder from which the component arrives.
  • the underlayer arrives from the extruder A, the adjacent layer above it from the extruder B and the outer layer from the extruder C.
  • Two extruder profiles E and F complete the outer layer which also comprises two conductive inserts from the extruder D.
  • the assembly is finally completed by two side edges from the extruder G.
  • the extrusion installation of the invention has different embodiments. It is capable of producing a complex profiled product of the type illustrated in FIG. 2, but also a simpler profile product of the type illustrated in FIG.
  • Figure 4 illustrates an extrusion installation 1 of the invention comprising several extruders 10, 20, 30, 40, 50, 60 to produce a profile product by coextrusion in a common extrusion head 2.
  • the shaped product obtained is a tread 100 and comprises several components, in the example illustrated in number of six, made of elastomeric materials from different extruders.
  • the extruders 10, 20, 30, 40, 50, 60 have been schematically illustrated by only showing their respective screws, but it is understood that, generally known, the screw of each extruder rotates inside a sheath cylindrical having a supply inlet of a mixture of elastomers and an outlet which opens into the extrusion head 2.
  • each extruder is rotated about its longitudinal axis by a motor, located at the end of the screw opposite to that which arrives in the extrusion head, so that it rotates inside its respective sleeve to provide the extrusion head with a homogenized elastomeric mixture and ready to be shaped by it.
  • the extruders 10, 20, 30, 40, 50, 60 are arranged on either side of the extrusion head 2 and the longitudinal axes of the screws are located in the plane of symmetry P of the tread 100.
  • the plane of symmetry P is a vertical plane which passes through the center of gravity of the strip when it is a symmetrical product or, for an asymmetric product, by the center of inertia of this one.
  • Extruders located on both sides of the extrusion head includes extruders which face each other by being arranged on both sides with respect to a vertical plane perpendicular to the plane of symmetry P and which passes through the center of the extrusion head 2. such an arrangement makes it possible to balance the flows of the various extruders which pass through the extrusion head.
  • extrusion 2 here a first extrusion head 2, without mixing and converge to a die 3 which gives the final shape of the product, in this case to the tread 100.
  • the first extrusion head 2 passes through the first extrusion head 2 via a distribution channel which is exclusively dedicated to it, and which allows, for each elastomeric mixture from one of the extruders of the installation 1, to conveying said elastomeric mixture to the die 3 separately from the other elastomeric mixtures from the other extruders, such that said elastomeric mixture can not come into contact with any of the other elastomeric mixtures, from other extruders and conveyed by the other dedicated distribution channels, before reaching the sector 3.
  • a distribution channel which is exclusively dedicated to it, and which allows, for each elastomeric mixture from one of the extruders of the installation 1, to conveying said elastomeric mixture to the die 3 separately from the other elastomeric mixtures from the other extruders, such that said elastomeric mixture can not come into contact with any of the other elastomeric mixtures, from other extruders and conveyed by the other dedicated distribution channels, before reaching the sector 3.
  • Such elastomeric mixtures are, for example, elastomer or rubber-based mixtures used to create a tread assembly such as: a first 100% natural rubber material for producing a sub-compound. layer, then a second material for producing the outer portion of the tread made of 100% synthetic rubber comprising for example silica, and a third material without silica but having absorbing properties, followed by a fourth and fifth material for making the side edges composed for example of a mixture of natural rubber / synthetic rubber (20% to 80% natural rubber), and a sixth material which is a conductive mixture comprising a mixture of natural rubber / synthetic rubber and carbon black.
  • the extruders 10, 20, 30, 40, 50, 60 are arranged with their longitudinal axes 11, 21, 31, 41, 51, 61 parallel to each other and perpendicular to the walls. 22 and 23 of the extrusion head 2, 2 ', 2 ", 2"' three extruders 10, 30 and 50 being located on the right with respect to the median vertical plane of the extrusion head and the other three 20, 40 and 60 to the left of this plane. Extruders on the right and those on the left face each other, they are located in pairs at the same height, their longitudinal axes being located in the same plane. However, the extruders on the right can be arranged at a height different from those on the left.
  • the longitudinal axes of the extruders are not parallel, they form an angle between them, the angle formed by the longitudinal axes of two adjacent extruders may be different from that formed by the longitudinal axes of two other adjacent extruders.
  • the extrusion head 2 is constituted by a stack of several plates, in number of seven in the example shown in Figure 5: 2a, 2b, 2c, 2d, 2e, 2f, 2g parallel and parallel with each other at the side walls 22, 23 of the extrusion head and perpendicular to the longitudinal axes of the extruders 10, 20, 30, 40, 50, 60.
  • the plates 2a to 2g have a length equal to or slightly shorter than that of the side walls 22, 23 of the head and define between them transverse distribution channels 5a, 5b, 5c, 5d, 5f, 5g which convey the elastomeric mixture from the extruder of the installation to the exit die 3.
  • the plates 2a to 2g are removable and are held together and attached to the side walls of the extrusion head for example by a screw fastener (not shown).
  • the installation of FIG. 2 is suitable for producing the six-component tread 100 of FIG. 4.
  • the installation comprises a second removable extrusion head making it possible to channel the flow of mixtures. elastomers from at least two extruders of the plant in a common distribution channel before reaching the exit die.
  • the second extrusion head 2 ' is made so that two extruders 50 and 60 facing each other flow in a longitudinal collector channel 6 in being connected with their outlets of their respective sheath to the inlet orifices 52, respectively 62 in the second extrusion head 2 '.
  • Each extruder 50, 60 sends in the second extrusion head 2 'a flow of material F50, respectively F60, which enters the head in the direction of the longitudinal axis of the extruder F and the two flows F50 and F60 meet in the collector channel 6 and then suddenly change direction, substantially perpendicular to the longitudinal axes of the extruders 50, 60, following the common transverse distribution channel 5c towards the die 3 '.
  • the two longitudinal flows F50 and F60 come together and form a common transverse flux, the resulting material flux Fc obtained by the combination of the first two.
  • the extruders 50 and 60 are each mounted in an inlet orifice 52, respectively 62 of the second extrusion head 2 ', the inlet orifices 52 and 62 being located opposite each other. opposite in the extrusion head 2 'or on both sides of the median plane thereof.
  • the second extrusion head 2 " is made in such a way that two superposed extruders 40 and 60 flow in a transverse collector channel 7 which communicates directly with the common transverse distribution channel 5d in which the flow of mixtures meet and travel together the distribution channel before reaching the die 3 ". More particularly, each extruder 40, 60 sends into the second extrusion head 2 "a material flow F40, respectively F60, which enters the head in the direction of the longitudinal axis of the extruder. The longitudinal flows F40 and F60 abruptly change their direction in contact with the plate 2d, substantially perpendicularly to the longitudinal axes of the extruders 40, 60.
  • the two flows meet at the level of the inlet orifice 42 and follow the distribution channel 5
  • the two longitudinal flows F40 and F60 come together and form a common transverse flow, the resulting material flow Fc obtained by the combination of the first two.
  • the extruders 40 and 60 are arranged in horizontal planes or inclined but located at a distance vertically from one another.
  • the inlet orifices 42, 62 respectively of the second extrusion head 2 " are located vertically and on the same side in the extrusion head 2" as seen with respect to the median plane thereof. .
  • the second extrusion head 2 "' is made so that two extruders 50 and 60 facing each other flow into a longitudinal collector channel 6 and two superimposed extruders 40, 60 flow into a longitudinal collector channel 7, so that the resultant stream of three extruders form a common stream that flows directly into the common transverse distribution channel 5c.
  • the flow thus obtained travels through the distribution channel 5c before reaching the die 3 "'.
  • each extruder 50, 60 sends in the second extrusion head 2 "a flow of material F50, respectively F60, which enters the head in the direction of the longitudinal axis of the extruder and the two flows F50 and F60 meet in the longitudinal collector channel 6 then change abruptly direction together, substantially perpendicularly, following the common transverse distribution channel 5c towards the die 3 "'.
  • the longitudinal flow of the extruder 40 and a portion of that leaving the extruder 60 change direction substantially perpendicular to the longitudinal axis of the extruder at the outlet thereof and join the flow of materials from longitudinal collector channel, which converges three longitudinal flows in a common transverse channel 7.
  • the common flow Fc obtained by the combination of the three flows F50, F60 and F40 travels the distribution channel 5c to arrive in the die 3 " .
  • the extrusion head is interchangeable and is directly connected to the extruders 10, 20, 30, 40, 50, 60 without there being a mixture transfer channel. elastomer between the two.
  • the choice of having two extruders work together is done by arranging the appropriate extrusion head and then driving the extruders according to the geometry of the product that is to be obtained.
  • the amount of product sent to the die is adjusted by acting on the rotational speed of the screws of the extruders.
  • the extruders 10, 20, 30, 40, 50, 60 flow directly into the extrusion head 2, namely in the first extrusion head or, respectively, in the second extrusion head when the latter is substituted for the first extrusion head, which significantly reduces the pressure drops.
  • the mixture flows F50 and F60, respectively F40 and F60, that we want to collaborate.
  • This has the advantage of good cohesion of the two mixtures which form a single component, without problem of decohesion at the interface of the two materials.
  • the extruders 10, 20, 30, 40, 50, 60 of the installation 1 are identical.
  • they have extrusion screws with a diameter of 100mm. This makes it possible to make them collaborate very easily in adequacy with the need of the product to be manufactured. This facilitates the maintenance of the installation.
  • an arrangement vis-à-vis is advantageous because it decreases the size of the dimensional tooling, including the extrusion head, which ensures better ergonomics and at the same time reduces weight of it.
  • all the extruders 10, 20, 30, 40, 50, 60 of the installation 1 are Archimedean screw extruders.
  • at least two of the extruders of the installation 1 are extruders volumetric, for example of the type volumetric extruders bi-screw counter-rotating interpenetrating nets and conjugate profiles.
  • first extrusion head 2 capable of producing a complex tread 100, based on several elastomer mixtures of different composition by coextrusion of elastomeric mixtures from the extruders 10, 20, 30 , 40, 50, 60 and introduced into a support provided for this purpose in the installation 1.
  • the first extrusion head is locked in place by means of quick fastening means (not shown in the figures) .
  • the extrusion operation is carried out.
  • the new tread 200 has fewer components than the first, but is fed by the same extruders some of which send the same mixture in a common distribution channel inside the extrusion head before reaching the die. exit.
  • the invention makes it possible to use the same set of several extruders 10, 20, 30, 40, 50, 60 to alternately perform a first one. profiled, complex, or on the contrary a second section, simpler than said complex section, according to which one uses, in association and in cooperation with this same set of several extruders: - Or the first extrusion head 2, intended to form the first section, complex, and which defines for each extruder of the set of several extruders a dedicated route for the elastomeric mixture concerned, from said extruder to the die 3, transport path which is materialized by the corresponding dedicated distribution channel and which is isolated from the other routes used by the streams of elastomeric mixtures from the other extruders of the same set of several extruders, so as to separate the flow of elastomeric mixtures from one another to the die 3 where said streams converge to form the first section;
  • the second extrusion head 2 ', 2 ", 2"' intended to form the second section, simpler, and in which, unlike the first extrusion head, at least two channels respectively from at least two extruders of this same set of several extruders converge in a zone of confluence which is located within said second extrusion head remote from the die 3 ', 3 ", 3"', upstream of said die in the direction of flow, so that the at least two streams of corresponding elastomeric mixtures meet before reaching said die, and then jointly borrow, from their confluence zone to said die, the same shared channel, which is materialized by the corresponding common distribution channel, which distribution channel is thus common to said two extruders.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

An extrusion facility (1) for producing a profile strip, such as a tread made from elastomeric mixtures by coextrusion, comprising several extruders (10, 20, 30, 40, 50, 60) for feeding elastomer mixture to an extrusion head comprising distribution channels for conveying the flow of elastomeric mixture originating from each extruder via a dedicated distribution channel to a die that defines the shape of a first co-extruded profile. According to the invention, the facility comprises at least one second extrusion head (2') capable of being connected to the extruders (10, 20, 30, 40, 50, 60) of the facility instead of the first and that is produced in such a way as to convey the flows of elastomeric mixtures originating from at least two extruders of the facility into a common distribution channel (5c) before reaching a die (3') that defines the shape of a second co-extruded profile.

Description

INSTALLATION D’EXTRUSION POUR BANDES DE PROFILES REALISEES A BASE DE MELANGES ELASTOMERIQUES  EXTRUSION SYSTEM FOR PROFILE TAPES MADE OF ELASTOMERIC MIXTURES

[0001] L’invention concerne le domaine de l’extrusion des mélanges élastomériques destinés à la fabrication des pneumatiques. Plus particulièrement, elle concerne la fabrication de bandes de profilés complexes coextrudés à base de mélanges élastomériques telles les bandes de roulement pour pneumatiques. The invention relates to the field of extrusion of elastomeric mixtures for the manufacture of tires. More particularly, it relates to the manufacture of coextruded complex profile strips based on elastomeric mixtures such as treads for tires.

[0002] De manière connue, on réalise une bande de roulement pour pneumatique sous forme de profilé complexe par coextrusion de mélanges élastomériques, dont la plupart ont des compositions différentes, en utilisant plusieurs extrudeuses reliées à une tête d’extrusion commune. De manière connue, une extrudeuse est formée d’un corps cylindrique ou fourreau fixe à l’intérieur duquel se trouve une vis d’Archimède coaxiale à l’axe longitudinal du fourreau et qui est entraînée en rotation autour de celui-ci. Elle a pour fonction d’ homogénéiser un mélange caoutchouteux qui y est introduit et de le pousser vers la filière de sortie de la tête d’extrusion. Pour un produit complexe, la filière de sortie reçoit plusieurs mélanges d’élastomères de compositions différentes agencés côte-à-côte et qui se rejoignent avant la sortie. La filière comporte un orifice de sortie dont la forme géométrique détermine le profil de la bande de caoutchouc coextrudée. Ce profil peut être défini entre une lame profilée fixe qui coopère avec un rouleau rotatif ou avec une paroi fixe. [0003] Pour fabriquer une bande de roulement par coextrusion, on utilise en général une extrudeuse par type de mélange élastomérique (par type on comprend composition de celui-ci), les dimensions de l’extrudeuse (le diamètre de la vis d’extrusion) étant choisies proportionnellement au volume de mélange extrudé. Par exemple, pour une bande de roulement dont la partie externe destinée au roulement représente 80% du volume et à laquelle on adjoint une sous-couche pour environ 15% du volume et deux bords latéraux représentant ensemble les 5% restants, on utilise généralement trois extrudeuses : une première plus grande dont le diamètre de la vis est de 250mm, une deuxième pour la sous- couche ayant un diamètre de la vis de 200mm et une troisième petite extrudeuse ayant un diamètre de l20mm. [0004] A présent, on cherche à améliorer la performance des pneumatiques via des bandes de roulements plus complexes et qui comportent davantage de composants, par exemple jusqu’à sept composants différents, avec des proportions de volume très variables entre les divers composants. Chaque composant a ses propriétés bien définies, par exemple la partie de roulement située à l’extérieur de la bande profilée comprend une composition élastomérique comportant de la silice à bonne propriétés de résistance au roulement, supportée par une bande élastomérique de composition différente à propriétés d’amortissement, avec une petite bande de mélange élastomérique conducteur qui est insérée dans les deux précédentes, le tout supporté par une sous-couche à bonnes propriétés d’adhérence avec les composants situés radialement à l’intérieur de l’ébauche de pneumatique, ainsi que des bords latéraux en un mélange différent des précédents, voire un mélange qui incorpore des chutes mixtes. Ainsi, chaque mélange ayant des propriétés différentes d’un autre, il est évidement nécessaire d’augmenter le nombre d’extrudeuses pour fabriquer une telle bande de roulement complexe. [0005] La figure 1 illustre un exemple d’installation d’extrusion de l’état de la technique dans laquelle on utilise une extrudeuse pour chaque produit qui compose la bande de roulement illustrée à la figure 2. Les axes longitudinaux des extrudeuses qui la composent se trouvent dans des plans différents et convergent vers une tête d’extrusion commune. On observe l’encombrement important d’une telle installation à sept extrudeuses agencées l’une au-dessus de l’autre. In a known manner, a tire tread in the form of a complex section is produced by coextrusion of elastomeric mixtures, most of which have different compositions, by using several extruders connected to a common extrusion head. In known manner, an extruder is formed of a cylindrical body or fixed sleeve inside which is an Archimedean screw coaxial with the longitudinal axis of the sleeve and which is rotated around it. Its function is to homogenize a rubber mix introduced therein and to push it towards the outlet die of the extrusion head. For a complex product, the exit die receives several mixtures of elastomers of different compositions arranged side by side and which join before the exit. The die has an outlet orifice whose geometric shape determines the profile of the coextruded rubber band. This profile can be defined between a fixed profiled blade which cooperates with a rotating roller or with a fixed wall. To manufacture a tread by coextrusion, it is generally used an extruder by type of elastomeric mixture (by type it comprises composition thereof), the extruder dimensions (the diameter of the extruder screw ) being chosen proportionally to the volume of extruded mixture. For example, for a tread whose outer portion for rolling represents 80% of the volume and to which an underlayer is added for about 15% of the volume and two side edges together representing the remaining 5%, three extruders: a larger first with a screw diameter of 250mm, a second for the underlay having a screw diameter of 200mm and a third small extruder with a diameter of l20mm. [0004] At present, it is sought to improve the performance of tires via more complex bearing belts which comprise more components, for example up to seven different components, with very variable proportions of volume between the various components. Each component has its well-defined properties, for example the rolling part located outside the profiled strip comprises an elastomeric composition comprising silica with good rolling resistance properties, supported by an elastomeric band of different composition with different properties. damping, with a small strip of conductive elastomeric compound which is inserted into the two preceding ones, all supported by an undercoat with good adhesion properties with the components located radially inside the tire blank, as well as that side edges in a mixture different from the previous, or a mixture that incorporates mixed falls. Thus, each mixture having different properties from another, it is obviously necessary to increase the number of extruders to manufacture such a complex tread. [0005] FIG. 1 illustrates an exemplary extrusion installation of the state of the art in which an extruder is used for each product that composes the tread illustrated in FIG. 2. The longitudinal axes of the extruders which consist are in different planes and converge to a common extrusion head. The large size of such an installation with seven extruders arranged one above the other is observed.

[0006] Une telle installation complexe représente un investissement important lors de la fabrication des pneumatiques et, de ce fait, il est intéressant de pouvoir utiliser tout le potentiel dont elle dispose. Autrement dit, on cherche à produire avec une même installation une bande de roulement coextrudée complexe, par exemple à sept composants, mais également une bande de roulement coextrudée moins complexe, comportant par exemple trois composants. Such a complex installation represents a significant investment in the manufacture of tires and, therefore, it is interesting to use all the potential it has. In other words, it is sought to produce with the same installation a complex coextruded tread, for example seven components, but also a less complex coextruded tread, comprising for example three components.

[0007] On connaît le document DE 102012111439 qui décrit une installation d’extrusion qui utilise cinq extrudeuses adjacentes situées du même côté d’une tête d’extrusion commune et dans lequel deux des cinq extrudeuses sont agencées dans un même plan et collaborent à la réalisation d’un même produit. Un tel agencement permet, certes, d’optimiser l’espace disponible sur un côté de la tête d’extrusion. Toutefois, ce dispositif n’assure pas suffisamment de flexibilité pour pouvoir l’adapter au changement de structure de produit coextrudé et dont ou souhaite changer facilement le nombre de composants. DE 102012111439 describes an extrusion plant which uses five adjacent extruders located on the same side of a common extrusion head and in which two of the five extruders are arranged in a box. same plan and collaborate to achieve the same product. Such an arrangement certainly makes it possible to optimize the space available on one side of the extrusion head. However, this device does not provide enough flexibility to be able to adapt to the change in coextruded product structure and which or wants to easily change the number of components.

[0008] Un objectif de l’invention est de remédier aux inconvénients ici rappelés et de proposer une installation d’extrusion de construction optimisée et très flexible en utilisation, qui peut passer facilement de l’extrusion d’un produit complexe à l’extrusion d’un produit plus simple, en utilisant toutes les extrudeuses qui la composent. [0009] Cet objectif est atteint par l’invention qui propose une installation d’extrusion pour fabriquer une bande de profilé, telle une bande de roulement, à base de mélanges élastomériques par coextrusion, ladite installation comportant une première tête d’extrusion ainsi que plusieurs extrudeuses d’alimentation en mélange d’élastomères de ladite première tête d’extrusion, la première tête d’extrusion comportant des canaux de distribution permettant de canaliser le flux de mélange élastomérique en provenance de chaque extrudeuse via un canal de distribution dédié jusqu’à une filière qui définit la forme d’un premier profilé coextrudé, de sorte que les différents mélanges élastomériques extrudés par les extrudeuses ne se rejoignent pas avant d’atteindre ladite filière, l’installation étant caractérisée en ce qu’elle comprend au moins une deuxième tête d’extrusion apte à être connectée aux extrudeuses de l’installation à la place de la première tête d’extrusion et qui est réalisée de manière à canaliser les flux de mélanges élastomériques en provenance d’au moins deux extrudeuses de l’installation dans un canal de distribution commun avant d’atteindre une filière qui définit la forme d’un deuxième profilé coextrudé. An object of the invention is to overcome the drawbacks mentioned here and to propose an optimized construction extrusion installation and very flexible in use, which can easily go from the extrusion of a complex product to extrusion a simpler product, using all the extruders that make it up. This object is achieved by the invention which proposes an extrusion plant for manufacturing a strip of profile, such as a tread, based on elastomeric mixtures by coextrusion, said installation comprising a first extrusion head as well as a plurality of elastomer mixing feed extruders of said first extrusion head, the first extrusion head having distribution channels for channeling the elastomeric mixture stream from each extruder via a dedicated distribution channel to a die which defines the shape of a first coextruded profile, so that the various elastomeric mixtures extruded by the extruders do not meet before reaching said die, the installation being characterized in that it comprises at least one second extrusion head adapted to be connected to the extruders of the installation to the position of the first extrusion head and which is designed to channel the flows of elastomeric mixtures from at least two extruders of the installation into a common distribution channel before reaching a die which defines the shape a second coextruded profile.

[0010] Autrement dit, l’installation de l’invention comprend d’une part un certain nombre d’extrudeuses choisi de manière à pouvoir réaliser un produit complexe dont le nombre de composants est égal au nombre d’extrudeuses de l’installation et en utilisant une première tête d’extrusion, ainsi que, d’autre part, une deuxième tête d’extrusion réalisée de manière à faire coopérer au moins deux extrudeuses lorsqu’elle est mise en place en remplacement de la première. Ceci permet de pouvoir réaliser à la fois des bandes de profilé coextrudé de type bande de roulement pour pneumatique très complexes, mais aussi des produits plus simples avec une même installation. In other words, the installation of the invention comprises on the one hand a number of extruders chosen so as to achieve a complex product whose number of components is equal to the number of extruders of the installation and using a first extrusion head, and on the other hand, a second extrusion head made to cooperate at least two extruders when it is put in place in place of the first. This makes it possible to be able to produce at the same time profiled strips coextruded tread type for pneumatic very complex, but also more simple products with the same installation.

[0011] De préférence, le canal de distribution commun est un canal qui s’étend dans une direction sensiblement perpendiculaire à la direction d’écoulement des flux des mélanges élastomériques en provenance desdites au moins deux extrudeuses. Une telle solution permet d’avoir une meilleure cohésion des deux mélanges et d’éviter tout problème d’interface entre les deux. Preferably, the common distribution channel is a channel which extends in a direction substantially perpendicular to the flow direction of the flows of the elastomeric mixtures from said at least two extruders. Such a solution makes it possible to have a better cohesion of the two mixtures and to avoid any problem of interface between the two.

[0012] Avantageusement, les extrudeuses sont agencées de part et d’autre de la tête par rapport à un plan de symétrie passant par l’orifice de sortie de la filière. Cette solution permet un meilleur équilibrage des flux en provenance des différentes extrudeuses. Advantageously, the extruders are arranged on either side of the head relative to a plane of symmetry passing through the outlet orifice of the die. This solution allows a better balance of flows from different extruders.

[0013] Dans une variante de l’invention, deux flux longitudinaux en provenance de deux extrudeuses se rejoignent dans un canal collecteur longitudinal qui débouche dans le canal de distribution commun. In a variant of the invention, two longitudinal streams from two extruders meet in a longitudinal collector channel which opens into the common distribution channel.

[0014] Dans une autre variante de l’invention, deux flux longitudinaux en provenance de deux extrudeuses se rejoignent dans un canal collecteur transversal qui débouche dans le canal de distribution commun. In another variant of the invention, two longitudinal flows from two extruders meet in a transverse collector channel which opens into the common distribution channel.

[0015] Dans encore une autre variante, trois flux longitudinaux en provenance de trois extrudeuses se rejoignent via un canal collecteur longitudinal et un canal collecteur transversal dans un canal de distribution commun. [0016] De préférence, la tête d’extrusion, en l’espèce la première tête d’extrusion, respectivement la deuxième tête d’extrusion, est reliée directement aux extrudeuses sans qu’il y ait de canal de transfert de mélange d’élastomère entre les deux. Plus préférentiellement, chacune desdites première tête d’extrusion et deuxième tête d’extrusion est agencée de manière à pouvoir, lorsque vient son tour, être reliée directement aux extrudeuses sans qu’il y ait de canal de transfert de mélange d’élastomère entre lesdites extrudeuses et la tête d’extrusion considérée. Ainsi, l’extrémité de la vis de chaque extrudeuse arrive sensiblement au niveau de l’orifice d’entrée correspondant dans la tête d’extrusion, ce qui réduit fortement la perte de charge. On peut ainsi utiliser le volume restant pour aménager des canaux d’entrée dans la tête d’extrusion plus larges que ceux des extrudeuses de l’état de la technique, ce qui permet de réduire réchauffement du mélange et d’accroître la productivité de la machine. In yet another variant, three longitudinal streams from three extruders meet via a longitudinal collector channel and a transverse collector channel in a common distribution channel. Preferably, the extrusion head, in this case the first extrusion head, respectively the second extrusion head, is connected directly to the extruders without there being a mixture transfer channel. elastomer between the two. More preferably, each of said first extrusion head and second extrusion head is arranged so as to be able, when it comes in turn, to be directly connected to the extruders without there being an elastomer mixing transfer channel between said extruders and the extrusion head considered. Thus, the end of the screw of each extruder arrives substantially at the corresponding inlet orifice in the extrusion head, which greatly reduces the pressure drop. We can use the volume remaining to accommodate wider extruder head inlet channels than prior art extruders, thereby reducing mixture heating and increasing machine productivity.

[0017] Avantageusement, ledit canal de distribution commun est situé dans la seconde tête d’extrusion à l’opposé de la sortie de la filière. Ainsi, on fait converger les flux en provenance d’extrudeuses différentes dans un canal de distribution commun au plus tôt, bien avant la sortie de la filière, ce qui permet d’avoir une meilleure cohésion des mélanges. Advantageously, said common distribution channel is located in the second extrusion head opposite the outlet of the die. Thus, the flows coming from different extruders are converged in a common distribution channel at the earliest, well before the exit of the die, which makes it possible to have a better cohesion of the mixtures.

[0018] De préférence, les extrudeuses sont identiques. On facilite ainsi la maintenance de l’installation. [0019] Avantageusement la tête d’extrusion, qu’il s’agisse de la première tête d’extrusion et/ou de la seconde tête d’extrusion, comprend un ensemble de plusieurs plaques amovibles disposées côte-à-côte. Une telle construction à plaques amovibles permet d’obtenir une tête d’extrusion de construction simplifiée et flexible. [0018] Preferably, the extruders are identical. This facilitates the maintenance of the installation. Advantageously, the extrusion head, whether the first extrusion head and / or the second extrusion head, comprises a set of several removable plates arranged side by side. Such a removable plate construction makes it possible to obtain an extrusion head of simplified and flexible construction.

[0020] Le but de l’invention est également atteint avec un procédé de fabrication de bande de profilé, telle une bande de roulement, à base de plusieurs mélanges d’élastomères de composition différente par coextrusion à l’aide de plusieurs extrudeuses d’alimentation en mélanges élastomériques d’une tête d’extrusion interchangeables, caractérisé en ce que : on choisit une première tête d’extrusion adaptée au profilé à coextruder et on l’introduit dans un support prévu à cet effet dans l’installation en la connectant aux extrudeuses de l’installation afin de canaliser le flux de mélange élastomérique en provenance de chaque extrudeuse via un canal de distribution dédié vers la filière; on la verrouille en place à l’aide de moyens de fixation rapide ; on réalise la coextrusion de la bande de profilé ; on retire la première tête d’extrusion et on la remplace avec une autre tête d’extrusion, formant une seconde tête d’extrusion, adaptée au nouveau profilé et apte à canaliser les flux de mélanges élastomériques en provenance d’au moins deux extrudeuses de l’installation dans un canal de distribution commun avant d’atteindre la filière. The object of the invention is also achieved with a method of manufacturing profile strip, such as a tread, based on several mixtures of elastomers of different composition by coextrusion with the aid of several extruders. supply of elastomeric mixtures of an interchangeable extrusion head, characterized in that: a first extrusion head adapted to the profile to be coextruded is chosen and introduced into a support provided for this purpose in the installation by connecting it the extruders of the installation in order to channel the flow of elastomeric mixture from each extruder via a dedicated distribution channel to the die; it is locked in place by means of quick fastening means; the profile strip is coextruded; the first extrusion head is removed and replaced with another extrusion head, forming a second extrusion head, adapted to the new profile and able to channel the flow of elastomeric mixtures from at least two extruders from the facility into a common distribution channel before reaching the die.

[0021] L’invention sera mieux comprise grâce à la suite de la description, qui s’appuie sur les figures suivantes : - la figure 1 est une vue schématique en perspective d’une installation d’extrusion selon l’état de la technique; la figure 2 est une vue en perspective d’un premier exemple de bande de roulement ; la figure 3 est une vue en perspective d’un deuxième exemple de bande de roulement ; - la figure 4 est une vue en perspective de l’installation d’extrusion de l’invention ; la figure 5 est une vue schématique en coupe longitudinale de l’installation de la figure 4 ; la figure 6 est une vue schématique en coupe longitudinale de l’installation d’extrusion selon un premier exemple de réalisation de l’invention ; - la figure 7 est une vue schématique en coupe longitudinale de l’installation d’extrusion selon un deuxième exemple de réalisation de l’invention. la figure 8 est une vue schématique en coupe longitudinale de l’installation d’extrusion selon un troisième exemple de réalisation The invention will be better understood from the following description, which is based on the following figures: - Figure 1 is a schematic perspective view of an extrusion plant according to the state of the art ; Figure 2 is a perspective view of a first tread example; Figure 3 is a perspective view of a second tread example; FIG. 4 is a perspective view of the extrusion plant of the invention; Figure 5 is a schematic longitudinal sectional view of the installation of Figure 4; Figure 6 is a schematic longitudinal sectional view of the extrusion installation according to a first embodiment of the invention; - Figure 7 is a schematic longitudinal sectional view of the extrusion plant according to a second embodiment of the invention. FIG. 8 is a diagrammatic view in longitudinal section of the extrusion installation according to a third exemplary embodiment.

[0022] Sur les différentes figures, les éléments identiques ou similaires portent la même référence. Leur description n’est donc pas systématiquement reprise. In the different figures, identical or similar elements bear the same reference. Their description is not systematically repeated.

[0023] La figure 1 illustre une installation d’extrusion selon l’état de la technique qui utilise plusieurs extrudeuses A, B, C, D, E, F et G qui convergent ensemble dans une tête d’extrusion commune T pour réaliser un produit profilé complexe par coextrusion qui forme une bande de roulement 100’ pour pneumatique. La bande de roulement 100’ est mieux visible à la figure 2 dans laquelle nous avons identifié les différents composants qui la constituent par la lettre qui correspond à l’extrudeuse en provenance de laquelle arrive le composant. Ainsi, la sous-couche arrive en provenance de l’extrudeuse A, la couche adjacente au-dessus de celle-ci en provenance de l’extrudeuse B et la couche externe en provenance de l’extrudeuse C. Deux profilés en provenance des extrudeuses E et F complètent la couche externe qui comporte par ailleurs deux inserts conducteurs en provenance de l’extrudeuse D. L’ensemble est finalement complété par deux bords latéraux en provenance de l’extrudeuse G. FIG. 1 illustrates an extrusion installation according to the state of the art which uses several extruders A, B, C, D, E, F and G which converge together in a common extrusion head T to produce a complex profiled product by coextrusion which forms a tire tread 100 '. The tread 100 'is better visible in FIG. 2 in which we have identified the various components which constitute by the letter which corresponds to the extruder from which the component arrives. Thus, the underlayer arrives from the extruder A, the adjacent layer above it from the extruder B and the outer layer from the extruder C. Two extruder profiles E and F complete the outer layer which also comprises two conductive inserts from the extruder D. The assembly is finally completed by two side edges from the extruder G.

[0024] L’installation d’extrusion de l’invention présente différents modes de réalisation. Elle est apte à produire un produit profilé complexe du type illustré à la figure 2, mais également un produit profilé plus simple du type illustré à la figure 3. The extrusion installation of the invention has different embodiments. It is capable of producing a complex profiled product of the type illustrated in FIG. 2, but also a simpler profile product of the type illustrated in FIG.

[0025] La figure 4 illustre une installation 1 d’extrusion de l’invention comprenant plusieurs extrudeuses 10, 20, 30, 40, 50, 60 pour réaliser un produit profilé par coextrusion dans une tête d’extrusion 2 commune. Le produit profilé obtenu est une bande de roulement 100 et comporte plusieurs composants, dans l’exemple illustré en nombre de six, réalisés dans des matériaux élastomériques en provenance de différentes extrudeuses. Les extrudeuses 10, 20, 30, 40, 50, 60 ont été illustrées de manière schématique en représentant uniquement leurs vis respectives, mais on comprend que, de manière généralement connue, la vis de chaque extrudeuse tourne à l’intérieur d’un fourreau cylindrique muni d’une entrée d’alimentation en un mélange d’élastomères et d’une sortie qui débouche dans la tête d’extrusion 2. La vis de chaque extrudeuse est entraînée en rotation autour de son axe longitudinal par un moteur, situé à l’extrémité de la vis opposée à celle qui arrive dans la tête d’extrusion, de manière à ce qu’elle tourne à l’intérieur de son fourreau respectif afin de fournir à la tête d’extrusion un mélange élastomérique homogénéisé et prêt à être mis en forme par celle-ci. [0026] Les extrudeuses 10, 20, 30, 40, 50, 60 sont agencées de part et d’autre de la tête d’extrusion 2 et les axes longitudinaux des vis sont situés dans le plan de symétrie P de la bande de roulement 100. Le plan de symétrie P est un plan vertical qui passe par le centre de gravité de la bande lorsqu’il s’agit d’un produit symétrique ou, pour un produit asymétrique, par le centre d’inertie de celui-ci. Par extrudeuses situées de part et d’autre de la tête d’extrusion, on comprend des extrudeuses qui se font face en étant agencées de part et d’autre par rapport à un plan vertical perpendiculaire au plan de symétrie P et qui passe par le centre de la tête d’extrusion 2. Un tel agencement permet d’équilibrer les flux des différentes extrudeuses qui traversent la tête d’extrusion. [0027] En fonctionnement, lorsque l’on alimente chaque extrudeuse avec un mélange élastomérique, les différents mélanges extrudés par les extrudeuses 10, 20, 30, 40, 50 et 60 traversent les canaux de distribution prévus à cet effet dans la tête d’extrusion 2, ici une première tête d’extrusion 2, sans se mélanger et convergent vers une filière 3 qui donne la forme finale du produit, en l’occurrence à la bande de roulement 100. [0028] Ainsi, chaque mélange élastomérique issu de l’une desdites extrudeuses 10, 20,Figure 4 illustrates an extrusion installation 1 of the invention comprising several extruders 10, 20, 30, 40, 50, 60 to produce a profile product by coextrusion in a common extrusion head 2. The shaped product obtained is a tread 100 and comprises several components, in the example illustrated in number of six, made of elastomeric materials from different extruders. The extruders 10, 20, 30, 40, 50, 60 have been schematically illustrated by only showing their respective screws, but it is understood that, generally known, the screw of each extruder rotates inside a sheath cylindrical having a supply inlet of a mixture of elastomers and an outlet which opens into the extrusion head 2. The screw of each extruder is rotated about its longitudinal axis by a motor, located at the end of the screw opposite to that which arrives in the extrusion head, so that it rotates inside its respective sleeve to provide the extrusion head with a homogenized elastomeric mixture and ready to be shaped by it. The extruders 10, 20, 30, 40, 50, 60 are arranged on either side of the extrusion head 2 and the longitudinal axes of the screws are located in the plane of symmetry P of the tread 100. The plane of symmetry P is a vertical plane which passes through the center of gravity of the strip when it is a symmetrical product or, for an asymmetric product, by the center of inertia of this one. Extruders located on both sides of the extrusion head includes extruders which face each other by being arranged on both sides with respect to a vertical plane perpendicular to the plane of symmetry P and which passes through the center of the extrusion head 2. such an arrangement makes it possible to balance the flows of the various extruders which pass through the extrusion head. In operation, when each extruder is fed with an elastomeric mixture, the various mixtures extruded by the extruders 10, 20, 30, 40, 50 and 60 pass through the distribution channels provided for this purpose in the head of the extruder. extrusion 2, here a first extrusion head 2, without mixing and converge to a die 3 which gives the final shape of the product, in this case to the tread 100. Thus, each elastomeric mixture derived from one of said extruders 10, 20,

30, 40, 50 et 60 traverse la première tête d’extrusion 2 en empruntant un canal de distribution qui lui est exclusivement dédié, et qui permet, pour chaque mélange élastomérique issu de l’une des extrudeuses de l’installation 1, d’acheminer ledit mélange élastomérique jusqu’à la filière 3 séparément des autres mélanges élastomériques issus des autres extrudeuses, de telle façon que ledit mélange élastomérique ne puisse pas entrer en contact avec l’un quelconque des autres mélanges élastomériques, issus des autres extrudeuses et acheminés par les autres canaux de distribution dédiés, avant d’atteindre la filière 3. 30, 40, 50 and 60 passes through the first extrusion head 2 via a distribution channel which is exclusively dedicated to it, and which allows, for each elastomeric mixture from one of the extruders of the installation 1, to conveying said elastomeric mixture to the die 3 separately from the other elastomeric mixtures from the other extruders, such that said elastomeric mixture can not come into contact with any of the other elastomeric mixtures, from other extruders and conveyed by the other dedicated distribution channels, before reaching the sector 3.

[0029] De tels mélanges élastomériques différents sont, à titre d’exemple les mélanges à base d’élastomères ou de gomme utilisés pour créer un ensemble de bande de roulement tels : un premier matériau en caoutchouc naturel à 100% pour réaliser une sous-couche, puis un deuxième matériau pour réaliser la partie externe de la bande de roulement en caoutchouc synthétique à 100% comportant par exemple de la silice, et d’un troisième matériau sans silice mais ayant des propriétés absorbantes, suivis d’un quatrième et cinquième matériau pour réaliser les bords latéraux composé par exemple d’un mélange de caoutchouc naturel/ caoutchouc synthétique (20% à 80% de caoutchouc naturel), et d’un sixième matériau qui est un mélange conducteur comportant un mélange de caoutchouc naturel/ caoutchouc synthétique et du noir de carbone. [0030] Tel qu’illustré aux figures 4 à 8, les extrudeuses 10, 20, 30, 40, 50, 60 sont agencées avec leurs axes longitudinaux 11, 21, 31, 41, 51, 61 parallèles entre eux et perpendiculaires aux parois latérales 22 et 23 de la tête d’extrusion 2, 2’, 2”, 2”’ trois extrudeuses 10, 30 et 50 étant situé à droite par rapport au plan vertical médian de la tête d’extrusion et les trois autres 20, 40 et 60 à gauche de ce plan. Les extrudeuses de droite et celles de gauche se font face, elles sont situées deux à deux à une même hauteur, leurs axes longitudinaux étant situés dans un même plan. On peut toutefois agencer les extrudeuses de droite à une hauteur différente de celles de gauche. Dans une variante, les axes longitudinaux des extrudeuses ne sont pas parallèles, elles forment un angle entre eux, l’angle formé par les axes longitudinaux de deux extrudeuses adjacentes pouvant être différent de celui formé par les axes longitudinaux de deux autres extrudeuses adjacentes. Dans encore une autre variante, on peut envisager un nombre différent d’extrudeuses à droite comparé à celles situées à gauche de la tête. Such elastomeric mixtures are, for example, elastomer or rubber-based mixtures used to create a tread assembly such as: a first 100% natural rubber material for producing a sub-compound. layer, then a second material for producing the outer portion of the tread made of 100% synthetic rubber comprising for example silica, and a third material without silica but having absorbing properties, followed by a fourth and fifth material for making the side edges composed for example of a mixture of natural rubber / synthetic rubber (20% to 80% natural rubber), and a sixth material which is a conductive mixture comprising a mixture of natural rubber / synthetic rubber and carbon black. As illustrated in Figures 4 to 8, the extruders 10, 20, 30, 40, 50, 60 are arranged with their longitudinal axes 11, 21, 31, 41, 51, 61 parallel to each other and perpendicular to the walls. 22 and 23 of the extrusion head 2, 2 ', 2 ", 2"' three extruders 10, 30 and 50 being located on the right with respect to the median vertical plane of the extrusion head and the other three 20, 40 and 60 to the left of this plane. Extruders on the right and those on the left face each other, they are located in pairs at the same height, their longitudinal axes being located in the same plane. However, the extruders on the right can be arranged at a height different from those on the left. In a variant, the longitudinal axes of the extruders are not parallel, they form an angle between them, the angle formed by the longitudinal axes of two adjacent extruders may be different from that formed by the longitudinal axes of two other adjacent extruders. In yet another variant, it is possible to envisage a different number of extruders on the right compared to those situated to the left of the head.

[0031] La tête d’extrusion 2 est constituée par un empilage de plusieurs plaques, en nombre de sept dans l’exemple illustré à la figure 5 : 2a, 2b, 2c, 2d, 2e, 2f, 2g parallèles entre elles et parallèles aux parois latérales 22, 23 de la tête d’extrusion et perpendiculaires aux axes longitudinaux des extrudeuses 10, 20, 30, 40, 50, 60. Les plaques 2a à 2g ont une longueur égale ou légèrement inférieure à celle des parois latérales 22, 23 de la tête et définissent entre elles des canaux de distribution transversaux 5a, 5b, 5c, 5d, 5f, 5g qui acheminent le mélange élastomérique en provenance des extrudeuses de l’installation vers la filière de sortie 3. Les plaques 2a à 2g sont amovibles et sont tenues ensemble et fixées aux parois latérales de la tête d’extrusion par exemple par une fixation à vis (non représentés). L’installation de la figure 2 est apte à réaliser la bande de roulement 100 à six composants de la figure 4. [0032] Selon l’invention, l’installation comprend une second tête d’extrusion amovible permettant de canaliser les flux de mélanges élastomériques en provenance d’au moins deux extrudeuses de l’installation dans un canal de distribution commun avant d’atteindre la filière de sortie. [0033] Dans un premier exemple de réalisation et tel que mieux visible à la figure 6, la deuxième tête d’extrusion 2’ est réalisée de manière à ce que deux extrudeuses 50 et 60 se faisant face débitent dans un canal collecteur longitudinal 6 en étant connectées avec leurs orifices de sortie de leur fourreau respectif aux orifices d’entrée 52, respectivement 62 dans la deuxième tête d’extrusion 2’. Chaque extrudeuse 50, 60 envoie dans la deuxième tête d’extrusion 2’ un flux de matériau F50, respectivement F60 qui entre dans la tête en suivant la direction de l’axe longitudinal de F extrudeuse et les deux flux F50 et F60 se rejoignent dans le canal collecteur 6 puis changent ensemble brusquement de direction, sensiblement perpendiculairement aux axes longitudinaux des extrudeuses 50, 60, en suivant le canal de distribution transversal commun 5c en direction de la filière 3’. Dans l’exemple de la figure 6, les deux flux longitudinaux F50 et F60 se rejoignent et forment un flux transversal commun, le flux de matériau résultant Fc obtenu par la combinaison des deux premiers. Par extrudeuses se faisant face, on comprend que les extrudeuses 50 et 60 sont montées chacune dans un orifice d’entrée 52, respectivement 62 de la deuxième tête d’extrusion 2’, les orifices d’entrée 52 et 62 étant situés en vis-à-vis dans la tête d’extrusion 2’ ou de part et d’autre du plan médian de celle-ci. The extrusion head 2 is constituted by a stack of several plates, in number of seven in the example shown in Figure 5: 2a, 2b, 2c, 2d, 2e, 2f, 2g parallel and parallel with each other at the side walls 22, 23 of the extrusion head and perpendicular to the longitudinal axes of the extruders 10, 20, 30, 40, 50, 60. The plates 2a to 2g have a length equal to or slightly shorter than that of the side walls 22, 23 of the head and define between them transverse distribution channels 5a, 5b, 5c, 5d, 5f, 5g which convey the elastomeric mixture from the extruder of the installation to the exit die 3. The plates 2a to 2g are removable and are held together and attached to the side walls of the extrusion head for example by a screw fastener (not shown). The installation of FIG. 2 is suitable for producing the six-component tread 100 of FIG. 4. According to the invention, the installation comprises a second removable extrusion head making it possible to channel the flow of mixtures. elastomers from at least two extruders of the plant in a common distribution channel before reaching the exit die. In a first embodiment and as best seen in Figure 6, the second extrusion head 2 'is made so that two extruders 50 and 60 facing each other flow in a longitudinal collector channel 6 in being connected with their outlets of their respective sheath to the inlet orifices 52, respectively 62 in the second extrusion head 2 '. Each extruder 50, 60 sends in the second extrusion head 2 'a flow of material F50, respectively F60, which enters the head in the direction of the longitudinal axis of the extruder F and the two flows F50 and F60 meet in the collector channel 6 and then suddenly change direction, substantially perpendicular to the longitudinal axes of the extruders 50, 60, following the common transverse distribution channel 5c towards the die 3 '. In the example of FIG. 6, the two longitudinal flows F50 and F60 come together and form a common transverse flux, the resulting material flux Fc obtained by the combination of the first two. By extruders facing each other, it will be understood that the extruders 50 and 60 are each mounted in an inlet orifice 52, respectively 62 of the second extrusion head 2 ', the inlet orifices 52 and 62 being located opposite each other. opposite in the extrusion head 2 'or on both sides of the median plane thereof.

[0034] Dans un deuxième exemple de réalisation de l’invention illustré à la figure 7, la deuxième tête d’extrusion 2” est réalisée de manière à ce que deux extrudeuses superposées 40 et 60 débitent dans un canal collecteur transversal 7 qui communique directement avec le canal de distribution transversal commun 5d dans lequel les flux de mélanges se rejoignent et parcourent ensemble le canal de distribution avant d’atteindre la filière 3”. Plus particulièrement, chaque extrudeuse 40, 60 envoie dans la deuxième tête d’extrusion 2” un flux de matériau F40, respectivement F60 qui entre dans la tête en suivant la direction de l’axe longitudinal de F extrudeuse. Les flux longitudinaux F40 et F60 changent individuellement brusquement de direction au contact de la plaque 2d, sensiblement perpendiculairement aux axes longitudinaux des extrudeuses 40, 60. Les deux flux se rejoignent à hauteur de l’orifice d’entrée 42 et suivent le canal de distribution transversal commun 5d en direction de la filière 3. Dans l’exemple de la figure 7, les deux flux longitudinaux F40 et F60 se rejoignent et forment un flux transversal commun, le flux de matériau résultant Fc obtenu par la combinaison des deux premiers. Par extrudeuses superposées, on comprend que les extrudeuses 40 et 60 (on comprend leurs axes longitudinaux) sont agencées dans des plans horizontaux ou inclinés mais situés à distance verticalement l’une de l’autre. Ainsi, les orifices d’entrée 42, respectivement 62 de la deuxième tête d’extrusion 2”, sont situés à distance verticalement et de même côté dans la tête d’extrusion 2” tel que vu par rapport au plan médian de celle-ci. In a second exemplary embodiment of the invention illustrated in FIG. 7, the second extrusion head 2 "is made in such a way that two superposed extruders 40 and 60 flow in a transverse collector channel 7 which communicates directly with the common transverse distribution channel 5d in which the flow of mixtures meet and travel together the distribution channel before reaching the die 3 ". More particularly, each extruder 40, 60 sends into the second extrusion head 2 "a material flow F40, respectively F60, which enters the head in the direction of the longitudinal axis of the extruder. The longitudinal flows F40 and F60 abruptly change their direction in contact with the plate 2d, substantially perpendicularly to the longitudinal axes of the extruders 40, 60. The two flows meet at the level of the inlet orifice 42 and follow the distribution channel 5 In the example of FIG. 7, the two longitudinal flows F40 and F60 come together and form a common transverse flow, the resulting material flow Fc obtained by the combination of the first two. By extruders superimposed, it is understood that the extruders 40 and 60 (it understands their longitudinal axes) are arranged in horizontal planes or inclined but located at a distance vertically from one another. Thus, the inlet orifices 42, 62 respectively of the second extrusion head 2 ", are located vertically and on the same side in the extrusion head 2" as seen with respect to the median plane thereof. .

[0035] Dans un troisième exemple de réalisation de l’invention illustré à la figure 8, la deuxième tête d’extrusion 2”’ est réalisée de manière à ce que deux extrudeuses 50 et 60 se faisant face débitent dans un canal collecteur longitudinal 6 et deux extrudeuses superposées 40, 60 débitent dans un canal collecteur longitudinal 7, ce qui fait que le flux résultant de trois extrudeuses forme un flux commun qui arrive directement dans le canal de distribution transversal commun 5c. Le flux ainsi obtenu parcourt le canal de distribution 5c avant d’atteindre la filière 3”’. Plus particulièrement, chaque extrudeuse 50, 60 envoie dans la deuxième tête d’extrusion 2”’ un flux de matériau F50, respectivement F60 qui entre dans la tête en suivant la direction de l’axe longitudinal de F extrudeuse et les deux flux F50 et F60 se rejoignent dans le canal collecteur longitudinal 6 puis changent ensemble brusquement de direction, sensiblement perpendiculairement, en suivant le canal de distribution transversal commun 5c en direction de la filière 3”’. Le flux longitudinal de l’extrudeuse 40 et une partie de celui qui sort de l’extrudeuse 60 changent de direction sensiblement perpendiculairement par rapport à l’axe longitudinal de l’extrudeuse en sortie de celle-ci et rejoint le flux de matériaux en provenance du canal collecteur longitudinal, ce qui fait converger trois flux longitudinaux dans un canal transversal commun 7. Le flux commun Fc obtenu par la combinaison des trois flux F50, F60 et F40 parcourt le canal de distribution 5 c pour arriver dans la filière 3”’ . In a third embodiment of the invention illustrated in Figure 8, the second extrusion head 2 "'is made so that two extruders 50 and 60 facing each other flow into a longitudinal collector channel 6 and two superimposed extruders 40, 60 flow into a longitudinal collector channel 7, so that the resultant stream of three extruders form a common stream that flows directly into the common transverse distribution channel 5c. The flow thus obtained travels through the distribution channel 5c before reaching the die 3 "'. More particularly, each extruder 50, 60 sends in the second extrusion head 2 "a flow of material F50, respectively F60, which enters the head in the direction of the longitudinal axis of the extruder and the two flows F50 and F60 meet in the longitudinal collector channel 6 then change abruptly direction together, substantially perpendicularly, following the common transverse distribution channel 5c towards the die 3 "'. The longitudinal flow of the extruder 40 and a portion of that leaving the extruder 60 change direction substantially perpendicular to the longitudinal axis of the extruder at the outlet thereof and join the flow of materials from longitudinal collector channel, which converges three longitudinal flows in a common transverse channel 7. The common flow Fc obtained by the combination of the three flows F50, F60 and F40 travels the distribution channel 5c to arrive in the die 3 " .

[0036] Ainsi, lorsque l’on alimente deux extrudeuses 50 et 60 se faisant face ou deux extrudeuses 40, 60 superposées ou toute combinaison d’extrudeuses se faisant face et superposées avec un même matériau (on comprend un mélange élastomérique de composition identique), on arrive à obtenir un produit coextrudé plus simple, car il comporte moins de composants, avec la même installation qui peut produire un produit coextrudé plus complexe. Lorsque l’on fait coopérer deux à deux les six extrudeuses de l’installation de la figure 4, on arrive à réaliser une bande de roulement 200 à trois composants a, b, c, telle qu’illustrée à la figure 3. Thus, when feeding two extruders 50 and 60 facing each other or two extruders 40, 60 superimposed or any combination of extruders facing each other and superimposed with the same material (it comprises an elastomeric mixture of identical composition) it is possible to obtain a simpler coextruded product because it has fewer components, with the same facility that can produce a more complex coextruded product. When two of the six extruders the installation of Figure 4, we achieve a tread 200 three-component a, b, c, as shown in Figure 3.

[0037] Selon un aspect avantageux de l’invention, la tête d’extrusion est interchangeable et est reliée directement aux extrudeuses 10, 20, 30, 40, 50, 60 sans qu’il y ait de canal de transfert de mélange d’élastomère entre les deux. Ainsi, le choix de faire collaborer deux extrudeuses entre elles se fait en agençant la tête d’extrusion appropriée, puis en pilotant les extrudeuses en fonction de la géométrie du produit que l’on veut obtenir. La quantité de produit envoyée vers la filière est réglée en agissant sur la vitesse de rotation des vis des extrudeuses. De surcroît, les extrudeuses 10, 20, 30, 40, 50, 60 débitent directement dans la tête d’extrusion 2, à savoir dans la première tête d’extrusion ou, respectivement, dans la deuxième tête d’extrusion lorsque celle-ci est substituée à la première tête d’extrusion, ce qui limite nettement les pertes de charge. According to an advantageous aspect of the invention, the extrusion head is interchangeable and is directly connected to the extruders 10, 20, 30, 40, 50, 60 without there being a mixture transfer channel. elastomer between the two. Thus, the choice of having two extruders work together is done by arranging the appropriate extrusion head and then driving the extruders according to the geometry of the product that is to be obtained. The amount of product sent to the die is adjusted by acting on the rotational speed of the screws of the extruders. In addition, the extruders 10, 20, 30, 40, 50, 60 flow directly into the extrusion head 2, namely in the first extrusion head or, respectively, in the second extrusion head when the latter is substituted for the first extrusion head, which significantly reduces the pressure drops.

[0038] Selon un aspect avantageux de l’invention, on fait converger le plus tôt, dans la partie basse ou opposée à celle de sortie via la filière 3’, 3” de la tête d’extrusion, les flux de mélange F50 et F60, respectivement F40 et F60, que l’on veut faire collaborer. Cela a pour avantage une bonne cohésion des deux mélanges qui forment un seul composant, sans problème de décohésion au niveau de l’interface des deux matériaux. According to an advantageous aspect of the invention, it is converged as soon as possible, in the lower part or opposite to that of output via the die 3 ', 3 "of the extrusion head, the mixture flows F50 and F60, respectively F40 and F60, that we want to collaborate. This has the advantage of good cohesion of the two mixtures which form a single component, without problem of decohesion at the interface of the two materials.

[0039] Selon un autre aspect avantageux de l’invention, les extrudeuses 10, 20, 30, 40, 50, 60 de l’installation 1 sont identiques. A titre d’exemple, elles ont des vis d’extrusion d’un diamètre de lOOmm. Cela permet de les faire collaborer très facilement en adéquation avec le besoin du produit à fabriquer. On facilite ainsi la maintenance de l’installation. According to another advantageous aspect of the invention, the extruders 10, 20, 30, 40, 50, 60 of the installation 1 are identical. For example, they have extrusion screws with a diameter of 100mm. This makes it possible to make them collaborate very easily in adequacy with the need of the product to be manufactured. This facilitates the maintenance of the installation.

[0040] Par ailleurs, une disposition en vis-à-vis est avantageuse car elle diminue la taille de l’outillage dimensionnel, notamment de la tête d’extrusion, ce qui assure une meilleure ergonomie et permet en même temps de diminuer le poids de celle-ci. [0041] Dans une variante de l’invention, toutes les extrudeuses 10, 20, 30, 40, 50, 60 de l’installation 1 sont des extrudeuses à vis d’Archimède. Dans une autre variante de l’invention, au moins deux des extrudeuses de l’installation 1 sont des extrudeuses volumétriques, par exemple du type extrudeuses volumétriques bi-vis contrarotatives à filets interpénétrés et profils conjugués. Furthermore, an arrangement vis-à-vis is advantageous because it decreases the size of the dimensional tooling, including the extrusion head, which ensures better ergonomics and at the same time reduces weight of it. In one variant of the invention, all the extruders 10, 20, 30, 40, 50, 60 of the installation 1 are Archimedean screw extruders. In another variant of the invention, at least two of the extruders of the installation 1 are extruders volumetric, for example of the type volumetric extruders bi-screw counter-rotating interpenetrating nets and conjugate profiles.

[0042] En fonctionnement, on choisit une première tête d’extrusion 2 apte à réaliser une bande de roulement 100 complexe, à base de plusieurs mélanges d’élastomères de composition différente par coextrusion de mélanges élastomériques en provenance des extrudeuses 10, 20, 30, 40, 50, 60 et on l’introduit dans un support prévu à cet effet dans l’installation 1. On verrouille la première tête d’extrusion en place à l’aide des moyens de fixation rapide (non illustrés sur les figures). On réalise l’opération d’extrusion. Lorsque l’on veut changer de type (structure, composition) de bande de roulement, on choisit une deuxième tête d’extrusion 2’, 2” adaptée à la nouvelle bande de roulement 200 à base de plusieurs mélanges d’élastomères de composition différente par coextrusion de mélanges élastomériques en provenance des extrudeuses 10, 20, 30, 40, 50, 60 et on l’introduit dans un support prévu à cet effet dans l’installation 1, puis on verrouille en place ladite deuxième tête d’extrusion à l’aide de moyens de fixation rapide. La nouvelle bande de roulement 200 comporte moins de composants que la première, mais est alimentée par les mêmes extrudeuses dont certaines envoient un même mélange dans un canal de distribution commun à l’intérieur de la tête d’extrusion avant d’atteindre la filière de sortie. In operation, one chooses a first extrusion head 2 capable of producing a complex tread 100, based on several elastomer mixtures of different composition by coextrusion of elastomeric mixtures from the extruders 10, 20, 30 , 40, 50, 60 and introduced into a support provided for this purpose in the installation 1. The first extrusion head is locked in place by means of quick fastening means (not shown in the figures) . The extrusion operation is carried out. When one wants to change the type (structure, composition) of tread, one chooses a second extrusion head 2 ', 2 "adapted to the new tread 200 based on several mixtures of elastomers of different composition by coextrusion of elastomeric mixtures from the extruders 10, 20, 30, 40, 50, 60 and introduced into a support provided for this purpose in the installation 1, and then locked in place said second extrusion head to using quick fasteners. The new tread 200 has fewer components than the first, but is fed by the same extruders some of which send the same mixture in a common distribution channel inside the extrusion head before reaching the die. exit.

[0043] D’autres variantes et modes de réalisation de l’invention peuvent être envisagés sans sortir du cadre de ses revendications. Other variants and embodiments of the invention may be envisaged without departing from the scope of its claims.

[0044] Ainsi, on peut agencer plus de six extrudeuses de part et d’autre de la tête d’extrusion, voire même sur les autres faces de la tête d’extrusion qui ne sont pas dédiées l’une à la sortie des mélanges en direction de la filière d’extrusion et l’autre à la préhension de la tête en vue de son déplacement au moins deux d’entre elles travaillant avec des mélanges différents et certaines d’autres avec un même mélange d’élastomères. Thus, it is possible to arrange more than six extruders on either side of the extrusion head, or even on the other faces of the extrusion head which are not dedicated to one another at the outlet of the blends. in the direction of the extrusion die and the other to the gripping of the head to move at least two of them working with different mixtures and some others with the same mixture of elastomers.

[0045] Avantageusement, et quel que soit le nombre d’extrudeuses concernées de l’installation 1, l’invention permet d’utiliser un même ensemble de plusieurs extrudeuses 10, 20, 30, 40, 50, 60 pour réaliser alternativement un premier profilé, complexe, ou au contraire un second profilé, plus simple que ledit profilé complexe, selon que l’on utilise, en association et en coopération avec ce même ensemble de plusieurs extrudeuses : - soit la première tête d’extrusion 2, destinée à former le premier profilé, complexe, et qui définit pour chaque extrudeuse de l’ensemble de plusieurs extrudeuses une voie d’acheminement dédiée pour le mélange élastomérique concerné, depuis ladite extrudeuse jusqu’à la filière 3, voie d’acheminement qui est matérialisée par le canal de distribution dédié correspondant et qui est isolée des autres voies empruntées par les flux de mélanges élastomériques en provenance des autres extrudeuses de ce même ensemble de plusieurs extrudeuses, de sorte à séparer les flux de mélanges élastomériques les uns des autres jusqu’à la filière 3 où lesdits flux convergent pour former le premier profilé ; Advantageously, and regardless of the number of extruders concerned of the installation 1, the invention makes it possible to use the same set of several extruders 10, 20, 30, 40, 50, 60 to alternately perform a first one. profiled, complex, or on the contrary a second section, simpler than said complex section, according to which one uses, in association and in cooperation with this same set of several extruders: - Or the first extrusion head 2, intended to form the first section, complex, and which defines for each extruder of the set of several extruders a dedicated route for the elastomeric mixture concerned, from said extruder to the die 3, transport path which is materialized by the corresponding dedicated distribution channel and which is isolated from the other routes used by the streams of elastomeric mixtures from the other extruders of the same set of several extruders, so as to separate the flow of elastomeric mixtures from one another to the die 3 where said streams converge to form the first section;

- soit la deuxième tête d’extrusion 2’, 2”, 2”’, destinée à former le second profilé, plus simple, et dans laquelle, au contraire de la première tête d’extrusion, au moins deux voies issues respectivement d’au moins deux extrudeuses de ce même ensemble de plusieurs extrudeuses convergent dans une zone de confluence qui est située au sein de ladite deuxième tête d’extrusion à distance de la filière 3’, 3”, 3”’, en amont de ladite filière dans le sens du flux, de sorte que les au moins deux flux de mélanges élastomériques correspondants se rejoignent avant de parvenir à ladite filière, et empruntent ensuite conjointement, depuis leur zone de confluence jusqu’à ladite filière, une même voie partagée, qui est matérialisée par le canal de distribution commun correspondant, lequel canal de distribution est ainsi commun auxdites deux extrudeuses. - Or the second extrusion head 2 ', 2 ", 2"', intended to form the second section, simpler, and in which, unlike the first extrusion head, at least two channels respectively from at least two extruders of this same set of several extruders converge in a zone of confluence which is located within said second extrusion head remote from the die 3 ', 3 ", 3"', upstream of said die in the direction of flow, so that the at least two streams of corresponding elastomeric mixtures meet before reaching said die, and then jointly borrow, from their confluence zone to said die, the same shared channel, which is materialized by the corresponding common distribution channel, which distribution channel is thus common to said two extruders.

Claims

REVENDICATIONS 1. Installation (1) d’extrusion pour fabriquer une bande de profilé, telle une bande de roulement (100, 200) à base de mélanges élastomériques par coextrusion, ladite installation (1) comportant une première tête d’extrusion (2) ainsi que plusieurs extrudeuses (10, 20, 30, 40, 50, 60) d’alimentation en mélange d’élastomères de ladite première tête d’extrusion (2), la première tête d’extrusion (2) comportant des canaux de distribution permettant de canaliser le flux de mélange élastomérique en provenance de chaque extrudeuse via un canal de distribution dédié jusqu’à une filière (3) qui définit la forme d’un premier profilé coextrudé, de sorte que les différents mélanges élastomériques extrudés par les extrudeuses ne se rejoignent pas avant d’atteindre ladite filière (3), l’installation (1) étant caractérisée en ce qu’elle comprend au moins une deuxième tête d’extrusion (2’, 2”, 2”’) apte à être connectée aux extrudeuses (10, 20, 30, 40, 50, 60) de l’installation à la place de la première tête d’extrusion (2) et qui est réalisée de manière à canaliser les flux de mélanges élastomériques en provenance d’au moins deux extrudeuses de l’installation dans un canal de distribution commun (5c, 5d) avant d’atteindre une filière (3’, 3”, 3”’) qui définit la forme d’un deuxième profilé coextrudé. 1. Installation (1) for extrusion to manufacture a profile strip, such as a tread (100, 200) based on elastomeric mixtures by coextrusion, said installation (1) comprising a first extrusion head (2) and several extruders (10, 20, 30, 40, 50, 60) for supplying elastomer mixtures with said first extrusion head (2), the first extrusion head (2) having distribution channels permitting channeling the flow of elastomeric mixture from each extruder via a dedicated distribution channel to a die (3) which defines the shape of a first coextruded profile, so that the different elastomeric mixtures extruded by the extruders not reach before reaching said die (3), the installation (1) being characterized in that it comprises at least a second extrusion head (2 ', 2 ", 2"') capable of being connected to the extrudeu it (10, 20, 30, 40, 50, 60) of the installation in place of the first extrusion head (2) and which is made to channel the flows of elastomeric mixtures from at least two extruders of the installation in a common distribution channel (5c, 5d) before reaching a die (3 ', 3 ", 3"') which defines the shape of a second coextruded profile. 2. Installation (1) selon la revendication précédente, caractérisée en ce que le canal de distribution commun est un canal qui s’étend dans une direction sensiblement perpendiculaire à la direction d’écoulement des flux des mélanges élastomériques en provenance desdites au moins deux extrudeuses. 2. Installation (1) according to the preceding claim, characterized in that the common distribution channel is a channel which extends in a direction substantially perpendicular to the flow direction of the flow of the elastomeric mixtures from said at least two extruders . 3. Installation selon l’une des revendications 1 ou 2, caractérisée en ce que les extrudeuses (10, 20, 30, 40, 50, 60) sont agencées de part et d’autre de la tête par rapport à un plan de symétrie (P) passant par l’orifice de sortie de la filière. 3. Installation according to one of claims 1 or 2, characterized in that the extruders (10, 20, 30, 40, 50, 60) are arranged on either side of the head relative to a plane of symmetry. (P) passing through the exit orifice of the die. 4. Installation selon l’une des revendications 1 à 3, caractérisée en ce que deux flux longitudinaux en provenance de deux extrudeuses (50, 60) se rejoignent dans un canal collecteur longitudinal (6) qui débouche dans le canal de distribution commun (5 c). 4. Installation according to one of claims 1 to 3, characterized in that two longitudinal flows from two extruders (50, 60) meet in a longitudinal collector channel (6) which opens into the common distribution channel (5). vs). 5. Installation selon l’une des revendications 1 à 3, caractérisée en ce que deux flux longitudinaux en provenance de deux extrudeuses (40, 60) se rejoignent dans un canal collecteur transversal (7) qui débouche dans le canal de distribution commun (5d). 5. Installation according to one of claims 1 to 3, characterized in that two longitudinal flows from two extruders (40, 60) meet in a transverse collector channel (7) which opens into the common distribution channel (5d ). 6. Installation selon l’une des revendications 1 à 3, caractérisée en ce que trois flux longitudinaux en provenance de trois extrudeuses (40, 50, 60) se rejoignent via un canal collecteur longitudinal (6) et un canal collecteur transversal (7) dans un canal de distribution commun (5 c). 6. Installation according to one of claims 1 to 3, characterized in that three longitudinal flows from three extruders (40, 50, 60) meet via a longitudinal collector channel (6) and a transverse collector channel (7). in a common distribution channel (5c). 7. Installation selon l’une des revendications précédentes, caractérisée en ce que la première tête d’extrusion (2), respectivement la deuxième tête d’extrusion (2’, 2”), est reliée directement aux extrudeuses (10, 20, 30, 40, 50, 60) sans qu’il y ait de canal de transfert de mélange d’élastomère entre les deux. 7. Installation according to one of the preceding claims, characterized in that the first extrusion head (2), respectively the second extrusion head (2 ', 2 "), is connected directly to the extruders (10, 20, 30, 40, 50, 60) without there being an elastomer mixing transfer channel therebetween. 8. Installation selon l’une des revendications précédentes, caractérisée en ce que ledit canal de distribution commun est situé dans la deuxième tête d’extrusion (2’, 2”, 2”’) à l’opposé de la sortie de la filière (3’, 3”, 3”’). 8. Installation according to one of the preceding claims, characterized in that said common distribution channel is located in the second extrusion head (2 ', 2 ", 2"') opposite the exit of the die (3 ', 3 ", 3"'). 9. Installation selon l’une des revendications précédentes, caractérisée en ce que les extrudeuses (10, 20, 30, 40, 50, 60) sont identiques. 9. Installation according to one of the preceding claims, characterized in that the extruders (10, 20, 30, 40, 50, 60) are identical. 10. Installation selon l’une des revendications précédentes, caractérisée en ce que la première tête d’extrusion (2), et/ou respectivement la deuxième tête d’extrusion (2’, 2”, 2”’), comprend un ensemble de plusieurs plaques amovibles disposées côte-à- côte. 10. Installation according to one of the preceding claims, characterized in that the first extrusion head (2), and / or respectively the second extrusion head (2 ', 2 ", 2"') comprises a set several removable plates arranged side by side. 11. Procédé de fabrication de bande de profilé, telle une bande de roulement (100, 200), à base de plusieurs mélanges d’élastomères de composition différente par coextrusion à l’aide de plusieurs extrudeuses (10, 20, 30, 40, 50, 60) d’alimentation en mélanges élastomériques d’une tête d’extrusion (2, 2’, 2”, 2”’) interchangeable, caractérisé en ce que : on choisit une première tête d’extrusion (2) adaptée au profilé à coextruder et on l’introduit dans un support prévu à cet effet dans l’installation en la connectant aux extrudeuses de l’installation afin de canaliser le flux de mélange élastomérique en provenance de chaque extrudeuse via un canal de distribution dédié vers la filière (3) ; on la verrouille en place à l’aide de moyens de fixation rapide ; on réalise la coextrusion de la bande de profilé ; - on retire la première tête d’extrusion (2) et on la remplace avec une autre tête d’extrusion formant une deuxième tête d’extrusion (2’, 2”, 2”’) adaptée au nouveau profilé et apte à canaliser les flux de mélanges élastomériques en provenance d’au moins deux extrudeuses de l’installation dans un canal de distribution commun (5c, 5d) avant d’atteindre la filière (3’, 3”, 3”’). 11. A method of manufacturing profiled strip, such as a tread (100, 200), based on several mixtures of elastomers of different composition by coextrusion with the aid of several extruders (10, 20, 30, 40, 50, 60) for supplying elastomeric mixtures of an interchangeable extrusion head (2, 2 ', 2 ", 2"'), characterized in that: a first extrusion head (2) adapted to the profile to be coextruded and introduced into a support provided for this purpose in the installation by connecting it to extruders of the plant for channeling the flow of elastomeric mixture from each extruder via a dedicated distribution channel to the die (3); it is locked in place by means of quick fastening means; the profile strip is coextruded; the first extrusion head (2) is removed and replaced with another extrusion head forming a second extrusion head (2 ', 2 ", 2"') adapted to the new profile and capable of channeling the flow of elastomeric mixtures from at least two extruders of the plant into a common distribution channel (5c, 5d) before reaching the die (3 ', 3 ", 3"').
PCT/FR2019/050786 2018-04-06 2019-04-04 Extrusion facility for profile strips produced from elastomeric mixtures Ceased WO2019193288A1 (en)

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FR1853030 2018-04-06
FR1853030A FR3079772B1 (en) 2018-04-06 2018-04-06 EXTRUSION PLANT FOR TAPE OF PROFILES MADE FROM ELASTOMERIC MIXTURES

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CN117484820A (en) * 2023-11-30 2024-02-02 广东欧迪明光电科技股份有限公司 Diffusion plate multi-layer co-extrusion equipment and production method thereof

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DE3821902A1 (en) * 1988-06-29 1990-01-04 Reifenhaeuser Masch PLANT FOR EXTRUDING A MULTILAYERED STRAND OF THERMOPLASTIFIED PLASTICS
DE102012111439A1 (en) 2012-11-26 2014-05-28 Troester Gmbh & Co. Kg Extrusion apparatus for use during manufacturing of tread profile of motor-car tire, has extruders arranged in inclined plane and horizontal spaced vertical planes, which are connected with spray head by flow channel

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CN117484820A (en) * 2023-11-30 2024-02-02 广东欧迪明光电科技股份有限公司 Diffusion plate multi-layer co-extrusion equipment and production method thereof

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FR3079772B1 (en) 2020-03-27
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