WO2019188708A1 - Method for recovering platinum group element - Google Patents
Method for recovering platinum group element Download PDFInfo
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- WO2019188708A1 WO2019188708A1 PCT/JP2019/011856 JP2019011856W WO2019188708A1 WO 2019188708 A1 WO2019188708 A1 WO 2019188708A1 JP 2019011856 W JP2019011856 W JP 2019011856W WO 2019188708 A1 WO2019188708 A1 WO 2019188708A1
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- platinum group
- group element
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/22—Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition
- C22B3/24—Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition by adsorption on solid substances, e.g. by extraction with solid resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/12—Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
- C08L101/14—Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity the macromolecular compounds being water soluble or water swellable, e.g. aqueous gels
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to a method for recovering a platinum group element from a water-soluble polymer adsorbed with the platinum group element.
- Nitrile rubber (acrylonitrile-butadiene copolymer rubber) has been used as a material for automotive rubber parts such as hoses and tubes, taking advantage of its oil resistance, mechanical properties, chemical resistance, etc.
- Hydrogenated nitrile rubber (hydrogenated acrylonitrile-butadiene copolymer rubber) in which carbon-carbon double bonds in the polymer main chain of rubber are hydrogenated is further excellent in heat resistance, so it is used for rubber parts such as belts, hoses, and diaphragms.
- Hydrogenated nitrile rubber hydrogenated acrylonitrile-butadiene copolymer rubber in which carbon-carbon double bonds in the polymer main chain of rubber are hydrogenated is further excellent in heat resistance, so it is used for rubber parts such as belts, hoses, and diaphragms. Has been.
- Such hydrogenated nitrile rubber is manufactured, for example, by the following manufacturing process. That is, an ⁇ , ⁇ -ethylenically unsaturated nitrile monomer or a monomer mixture containing a conjugated diene monomer is emulsion-polymerized, and a nitrile rubber latex obtained by emulsion polymerization is coagulated and dried, and then coagulated. -By dissolving the nitrile rubber obtained by drying in a water-soluble organic solvent, a water-soluble organic solvent solution of nitrile rubber is obtained, and a platinum group element-containing catalyst as a hydrogenation catalyst is added to this to hydrogenate It is manufactured by.
- the hydrogenated nitrile rubber produced by such a production method uses a platinum group element-containing catalyst as a hydrogenation catalyst, and the platinum group element contained in such a platinum group element-containing catalyst is Since it is expensive, its collection and reuse are desired.
- Patent Document 1 As a technique for recovering such a platinum group element, for example, in Patent Document 1 and Patent Document 2, cellulose formed by binding an acetylated chitosan derivative, iminodiacetic acid or dialkylamine is used as an adsorbent. A method of recovering a platinum group element by detaching the platinum group element from the agent has been proposed.
- the technique is based on the premise that the platinum group element contained in the hydrochloric acid aqueous solution is adsorbed by the adsorbent.
- the platinum group element is desorbed from the adsorbent, and then the adsorbent is used.
- the adsorption efficiency of the platinum group element is reduced (for example, in Patent Document 1, the adsorption efficiency after reuse is about 70%, and in Patent Document 2, the adsorption efficiency after reuse is about 95%. ).
- the present invention has been made in view of such a situation, and from a water-soluble polymer adsorbed with a platinum group element, the platinum group element can be recovered at a high recovery rate, and after the platinum group element is recovered It is an object of the present invention to provide a method for recovering a platinum group element that can be suitably reused for the purpose of adsorbing the platinum group element.
- the present inventors When recovering the platinum group element from the water-soluble polymer adsorbed with the platinum group element, the present inventors prepared an aqueous hydrochloric acid solution having a predetermined concentration in advance, and the aqueous hydrochloric acid solution and the platinum group element were adsorbed. Mixing the water-soluble polymer with the thiourea for a predetermined time, and further determining the content ratio of the thiourea and the content ratio of the water-soluble polymer adsorbed with the platinum group element in the mixed solution. The inventors have found that the above object can be achieved by setting the specific range, and have completed the present invention.
- a method for recovering a platinum group element from a water-soluble polymer adsorbed with a platinum group element comprising preparing an aqueous hydrochloric acid solution containing 0.25 to 31.50 wt% hydrochloric acid.
- the platinum group element in which mixing is performed with the content ratio of the thiourea being 0.5 to 20.0 wt% and the content ratio of the water-soluble polymer adsorbed with the platinum group element being 16 to 72 wt%
- a recovery method is provided.
- the content ratio of the hydrochloric acid in the mixed solution in the mixing step is preferably 1.0 to 16.0% by weight.
- the water-soluble polymer is preferably an amino group-containing (meth) acrylate polymer.
- the amino group-containing (meth) acrylate polymer is a homopolymer of N, N-dimethylaminoethyl methacrylate (DMAEMA) or N, N-dimethylaminoethyl methacrylate. It is preferably a copolymer of two or more monomers including (DMAEMA).
- the platinum group element is preferably palladium.
- the platinum group element is preferably a platinum group element derived from the platinum group element-containing catalyst used in the hydrogenation reaction of the nitrile rubber.
- the platinum group element recovery method of the present invention after the mixing step obtains a hydrochloric acid aqueous solution containing thiourea by previously mixing the hydrochloric acid aqueous solution prepared in the preparation step and the thiourea. It is preferable to add and mix the water-soluble polymer adsorbed with the platinum group element into the aqueous hydrochloric acid solution containing the thiourea.
- the content of the thiourea in the aqueous hydrochloric acid solution containing the thiourea is preferably 1.0 to 35.0% by weight.
- the platinum group element recovery method of the present invention in the mixing step, when the water-soluble polymer adsorbed with the platinum group element is added to the hydrochloric acid aqueous solution prepared in the preparation step, the platinum group element is It is preferable to add the adsorbed water-soluble polymer in a solid state.
- a platinum group element can be recovered at a high recovery rate from a water-soluble polymer on which the platinum group element is adsorbed, and the platinum group element is adsorbed on the water-soluble polymer after the platinum group element is recovered. It is possible to provide a method for recovering a platinum group element that can be suitably reused for the intended use.
- the platinum group element recovery method of the present invention includes: A method of recovering a platinum group element from a water-soluble polymer adsorbed with a platinum group element, A preparation step of preparing an aqueous hydrochloric acid solution containing 0.25 to 31.50 wt% hydrochloric acid; A mixing step of mixing the hydrochloric acid aqueous solution prepared in the preparation step and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea for 1.5 hours or more, Mixing is performed with the content ratio of the thiourea in the mixed solution in the mixing step being 0.5 to 20.0 wt% and the content ratio of the water-soluble polymer adsorbed with the platinum group element being 16 to 72 wt%. Is.
- the platinum group element which is the object of recovery in the recovery method of the present invention is not particularly limited, but hydrogenation is performed by hydrogenating a carbon-carbon double bond contained in a conjugated diene rubber such as nitrile rubber.
- a conjugated diene rubber such as nitrile rubber.
- platinum group elements derived from platinum group element-containing catalysts which are used in obtaining hydrogenated conjugated diene rubbers such as nitrile rubber.
- the hydrogenation reaction of a nitrile rubber will be exemplified and described below.
- nitrile rubber examples include a copolymer obtained by copolymerizing a monomer mixture containing at least an ⁇ , ⁇ -ethylenically unsaturated nitrile monomer and a conjugated diene monomer.
- the ⁇ , ⁇ -ethylenically unsaturated nitrile monomer is not particularly limited as long as it is an ⁇ , ⁇ -ethylenically unsaturated compound having a nitrile group.
- Conjugated diene monomers include conjugated diene monomers having 4 to 6 carbon atoms such as 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, chloroprene and the like. Is mentioned.
- the content of the ⁇ , ⁇ -ethylenically unsaturated nitrile monomer unit in the nitrile rubber is preferably 5 to 60% by weight, more preferably 10 to 50% by weight, more preferably based on the total monomer units. Preferably, it is 15 to 50% by weight.
- the content of the conjugated diene monomer unit (including a portion hydrogenated by a hydrogenation reaction) in the nitrile rubber is preferably 40 to 95% by weight based on the total monomer units, More preferred is 50 to 90% by weight, still more preferred is 50 to 85% by weight.
- the nitrile rubber may be a copolymer of other monomers copolymerizable therewith,
- other copolymerizable monomers include ⁇ , ⁇ -ethylenically unsaturated monocarboxylic acid monomers such as acrylic acid and methacrylic acid; ⁇ , ⁇ -ethylenically unsaturated polyvalent carboxylic acid monomers ⁇ , ⁇ -ethylenically unsaturated monocarboxylic acid ester monomers such as methyl acrylate, ethyl acrylate and n-butyl acrylate; ⁇ such as mono n-butyl maleate and mono n-butyl fumarate , ⁇ -ethylenically unsaturated dicarboxylic acid monoester monomer; ethylene; ⁇ -olefin monomer, aromatic vinyl monomer; fluorine-
- the hydrogenation reaction of nitrile rubber is usually performed using a platinum group element-containing catalyst.
- the hydrogenation reaction of nitrile rubber can be performed in the latex state with respect to the nitrile rubber latex obtained by emulsion polymerization, or the nitrile rubber latex obtained by emulsion polymerization is solidified by solidification and drying.
- This nitrile rubber can be obtained, and the obtained nitrile rubber can be dissolved in a water-soluble organic solvent and carried out in the state of a polymer solution.
- Coagulation / drying of the nitrile rubber latex may be carried out by a known method, but by providing a treatment step for bringing the crumb obtained by coagulation into contact with a basic aqueous solution, the resulting nitrile rubber is added to tetrahydrofuran (THF). It is preferable to modify so that the pH of the polymer solution measured by dissolution exceeds 7.
- the pH of the polymer solution measured by dissolving in THF is preferably in the range of 7.2 to 12, more preferably 7.5 to 11.5, and most preferably 8 to 11.
- the concentration of the nitrile rubber in the polymer solution during the hydrogenation reaction is preferably 1 to 70% by weight, more preferably 1 to 40% by weight, and particularly preferably 2 to 20% by weight.
- the water-soluble organic solvent include ketones such as acetone, methyl ethyl ketone, diethyl ketone, and methyl isopropyl ketone; ethers such as tetrahydrofuran and dioxane; esters such as ethyl acetate; Among these organic solvents, ketones are preferably used, and acetone is particularly preferably used.
- a platinum group element-containing catalyst is used as the hydrogenation catalyst.
- the platinum group element-containing catalyst is not particularly limited as long as it is a catalyst containing a platinum group element, that is, ruthenium, rhodium, palladium, osmium, iridium, or platinum, but from the viewpoint of catalytic activity and availability, a palladium compound.
- a rhodium compound is preferable, and a palladium compound is more preferable.
- Two or more platinum group element compounds may be used in combination, but in this case as well, it is preferable to use a palladium compound as the main catalyst component.
- a II-valent or IV-valent palladium compound is usually used, and the form thereof is a salt or a complex salt.
- the palladium compound examples include palladium acetate, palladium cyanide, palladium fluoride, palladium chloride, palladium bromide, palladium iodide, palladium nitrate, palladium sulfate, palladium oxide, palladium hydroxide, dichloro (cyclooctadiene) palladium, Examples include dichloro (norbornadiene) palladium, dichlorobis (triphenylphosphine) palladium, sodium tetrachloropalladate, ammonium hexachloropalladate, and potassium tetracyanopalladate.
- palladium acetate, palladium nitrate, palladium sulfate, palladium chloride, sodium tetrachloropalladate, and ammonium hexachloropalladate are preferable, and palladium acetate, palladium nitrate, and palladium chloride are more preferable.
- rhodium compounds include rhodium chloride, rhodium bromide, rhodium iodide, rhodium nitrate, rhodium sulfate, rhodium acetate, rhodium formate, rhodium propionate, rhodium butyrate, rhodium valerate, rhodium naphthenate, rhodium acetylacetonate, oxide
- examples thereof include rhodium and rhodium trihydroxide.
- the above-described palladium compound or rhodium compound may be used as it is, or a catalyst component such as the above-described palladium compound or rhodium compound is supported on a carrier and used as a supported catalyst. May be.
- the carrier for forming the supported catalyst may be any carrier that is generally used as a carrier for metal catalysts.
- inorganic compounds containing carbon, silicon, aluminum, magnesium, etc. may be used.
- the characteristics of the carrier are those having an average particle diameter of 1 ⁇ m to 200 ⁇ m and a specific surface area of 200 to 2000 m 2 / g. It is preferred to use.
- Such a carrier is appropriately selected from known catalyst carriers such as activated carbon, activated clay, talc, clay, alumina gel, silica, diatomaceous earth, and synthetic zeolite.
- Examples of the method for supporting the catalyst component on the carrier include an impregnation method, a coating method, a spray method, and a precipitation method.
- the supported amount of the catalyst component is usually 0.5 to 80% by weight, preferably 1 to 50% by weight, more preferably 2 to 30% by weight as a ratio of the catalyst component to the total amount of the catalyst and the carrier.
- the carrier carrying the catalyst component can be formed into, for example, a spherical shape, a cylindrical shape, a polygonal column shape, a honeycomb shape, or the like according to the type of reactor or the reaction mode.
- a stabilizer for stabilizing these compounds should be used in combination. Is preferred. By allowing the stabilizer to exist in a medium in which a platinum group element-containing catalyst such as a palladium compound or rhodium compound is dissolved or dispersed, the nitrile rubber can be hydrogenated at a high hydrogenation rate.
- Such stabilizers include polymers of vinyl compounds having a polar group in the side chain such as polyvinyl pyrrolidone, polyvinyl alcohol, polyvinyl acetal, and polyalkyl vinyl ether; sodium polyacrylate, potassium polyacrylate, and the like.
- a polymer of a vinyl compound having a polar group in the side chain, or a polyether is preferable.
- polymers of vinyl compounds having a polar group in the side chain polyvinyl pyrrolidone and polyalkyl vinyl ether are preferable, and polymethyl vinyl ether is more preferable.
- a reducing agent may be used in combination.
- the reducing agent include hydrazines such as hydrazine, hydrazine hydrate, hydrazine acetate, hydrazine sulfate, and hydrazine hydrochloride, or compounds that liberate hydrazine. Etc.
- the temperature of the hydrogenation reaction is usually 0 to 200 ° C., preferably 5 to 150 ° C., more preferably 10 to 100 ° C. By setting the temperature of the hydrogenation reaction within the above range, the reaction rate can be sufficient while suppressing side reactions.
- the hydrogen pressure during the hydrogenation reaction is usually 0.1 to 20 MPa, preferably 0.1 to 15 MPa, more preferably 0.1 to 10 MPa.
- the reaction time is not particularly limited, but is usually 30 minutes to 50 hours.
- the hydrogen gas is preferably pressurized after first substituting the reaction system with an inert gas such as nitrogen and further substituting with hydrogen.
- a water-soluble organic solvent solution of hydrogenated nitrile rubber can be obtained by separating the supported catalyst by filtration, centrifugation, or the like.
- the water-soluble polymer adsorbed with the platinum group element used in the recovery method of the present invention is not particularly limited.
- a platinum group element derived from a platinum group element-containing catalyst is adsorbed on a water-soluble polymer for recovery and reuse from a water-soluble organic solvent solution of hydrogenated nitrile rubber obtained in Can be mentioned.
- aqueous solution of a water-soluble polymer is added to a water-soluble organic solvent solution of hydrogenated nitrile rubber obtained when hydrogenating nitrile rubber using a platinum group element-containing catalyst, and then this is stirred.
- an aqueous solution of a water-soluble polymer is added to a water-soluble organic solvent solution of hydrogenated nitrile rubber, and this is stirred, so that the water-soluble organic solvent solution of hydrogenated nitrile rubber is added.
- the water-soluble polymer is coordinated to the platinum group element contained, and the platinum group element is incorporated into the water-soluble polymer.
- the water-soluble polymer is dehydrated by the influence of the water-soluble organic solvent.
- the water-soluble polymer can be precipitated in a state in which the platinum group element is adsorbed, whereby the platinum group element derived from the platinum group element-containing catalyst can be appropriately separated from the hydrogenated nitrile rubber. .
- a water-soluble polymer having a platinum group element adsorbed is obtained as a precipitate.
- the water-soluble polymer used in the present invention is not particularly limited as long as it is water-soluble and soluble in water.
- water-soluble polymers include amino group-containing (meth) acrylate polymers (meaning “amino group-containing methacrylate polymer and / or amino group-containing acrylate polymer”, the same shall apply hereinafter), carboxy.
- Modified group-containing (meth) acrylate polymers such as kill group-containing (meth) acrylate polymers, sulfonic acid group-containing (meth) acrylate polymers, and phosphate group-containing (meth) acrylate polymers; alkyl cellulose, Cellulose derivatives such as hydroxyalkyl cellulose and alkylhydroxyalkyl cellulose; and the like.
- the water-soluble polymer is electrically neutral. It is preferably a water-soluble polymer (that is, a water-soluble polymer that has not been cationized or anionized), and particularly an electrically neutral amino group-containing (meth) acrylate polymer (that is, cationized). And amino group-containing (meth) acrylate polymers that are not anionized) are particularly preferred.
- the amino group-containing (meth) acrylate polymer is not particularly limited as long as it is a polymer having a (meth) acrylic acid ester unit as a main component and containing at least a part of an amino group. .
- the amino group-containing (meth) acrylate polymer is, for example, a homopolymer of an amino group-containing (meth) acrylate monomer, or a co-polymer of two or more amino group-containing (meth) acrylate monomers. And a copolymer of one or more amino group-containing (meth) acrylic acid ester monomers and one or more monomers copolymerizable therewith.
- amino group-containing (meth) acrylic acid ester monomers include N, N-dimethylaminoethyl acrylate (DMAEA), N, N-dimethylaminoethyl methacrylate (DMAEMA), and N, N-dimethylaminopropyl acrylate.
- DAEA N-dimethylaminoethyl acrylate
- DMAEMA N-dimethylaminoethyl methacrylate
- N N-dimethylaminopropyl methacrylate
- Aminoalkyl (meth) acrylates N, N-dimethylacrylamide, N, N-dimethylmethacrylamide, N, N-diethylacrylamide, N, N-diethylmethacrylamide, N, N-dimethylaminopropylacrylamide, , N- dimethylaminopropyl methacrylamide, N, N- dimethylaminoethyl acrylamide, N, N- dimethylaminoethyl methacrylamide, N- aminoalkyl (meth) acrylamides such as N- isopropylacrylamide; and the like.
- the amino group-containing (meth) acrylic acid ester monomer may be used alone or in combination of two or more. Among these, aminoalkyl (meth) acrylate is preferable, and N, N-dimethylaminoethyl methacrylate (DMAEMA) is particularly preferable.
- the copolymerizable monomer include unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, maleic anhydride, itaconic anhydride, and fumaric anhydride; 2- Hydroxyl-containing vinyl such as hydroxyethyl acrylate, hydroxypropyl acrylate, 4-hydroxybutyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, 4-hydroxybutyl methacrylate; styrene, 2-methylstyrene, t-butylstyrene, chlorostyrene, Aromatic vinyl such as vinyl anisole, vinyl naphthalene, divinylbenzene; acrylamide, methacrylamide, N-methylol methacrylamide, N-methylol acrylamide, diacetone acrylamide, maleic acid Amides such as vinyl acetate; Vinyl esters such as vinyl acetate and vinyl propionate;
- the content ratio of the amino group-containing (meth) acrylate monomer unit is from the viewpoint of further enhancing the separation effect of the platinum group element from the hydrogenated nitrile rubber. It is preferably 30 to 100% by weight, more preferably 50 to 100% by weight, and particularly preferably 70 to 100% by weight.
- the weight average molecular weight (Mw) of the water-soluble polymer used in the present invention is preferably 1,000 to 1,500,000, more preferably from the viewpoint of further enhancing the separation effect of the platinum group element from the hydrogenated nitrile rubber. Is from 5,000 to 1,200,000, more preferably from 10,000 to 1,000,000, even more preferably from 20,000 to 1,000,000, still more preferably from 100,000 to 1,000,000. 000, particularly preferably 300,000 to 1,000,000, most preferably 600,000 to 1,000,000.
- the weight average molecular weight (Mw) of the water-soluble polymer can be determined in terms of standard polystyrene or standard polyethylene glycol using a gel permeation chromatography method.
- the concentration of the water-soluble polymer in the aqueous solution is such that the platinum group element is separated from the hydrogenated nitrile rubber. From the viewpoint of carrying out efficiently, it is preferably 1 to 40% by weight, more preferably 2 to 30% by weight, and further preferably 5 to 20% by weight.
- the amount of the aqueous solution of the water-soluble polymer is determined so that the platinum group element is separated from the hydrogenated nitrile rubber.
- the amount of the water-soluble polymer added is preferably 0.1 to 50 parts by weight, and preferably 0.5 to 40 parts by weight with respect to 100 parts by weight of the hydrogenated nitrile rubber. Is more preferably 1 to 30 parts by weight, and particularly preferably 1 to 5 parts by weight.
- the stirring method for adding a water-soluble polymer in the state of an aqueous solution to a water-soluble organic solvent solution of hydrogenated nitrile rubber and performing stirring is not particularly limited.
- a method using a stirrer or a vibration method is used. Examples include a method using a tool.
- the stirring conditions during the stirring are not particularly limited, and the stirring temperature is preferably 5 to 50 ° C., more preferably 10 to 40 ° C., and the stirring speed is preferably 1 to 500 rpm. More preferably, it is 5 to 100 rpm.
- the mixing time is 1.5 hours or more, preferably 2 hours or more, more preferably 3 hours or more, and the upper limit is not particularly limited, but it is 24 hours or less, and the mixing time is in such a range. Separation of the platinum group element from the hydrogenated nitrile rubber can be performed with high efficiency.
- the platinum group element recovery method of the present invention is a method of recovering a platinum group element from the above-described water-soluble polymer adsorbed with the platinum group element. Specifically, in the platinum group element recovery method of the present invention, a water-soluble polymer on which the platinum group element is adsorbed and an aqueous hydrochloric acid solution are mixed in the presence of thiourea. The platinum group element is recovered from the water-soluble polymer adsorbed with the platinum group element.
- a hydrochloric acid aqueous solution having a hydrochloric acid concentration adjusted to 0.25 to 31.50% by weight in advance is prepared.
- a water-soluble polymer adsorbed with a platinum group element is added to an aqueous hydrochloric acid solution adjusted to such a concentration.
- a water-soluble polymer adsorbed with a platinum group element and a hydrochloric acid aqueous solution are mixed together (that is, a water-soluble polymer adsorbed with a platinum group element and a hydrochloric acid aqueous solution).
- the platinum group element derived from the platinum group element-containing catalyst used for the hydrogenation Separation is carried out in a water-soluble organic solvent, so there is no acidic atmosphere, so water-soluble polymers used in such applications tend to be susceptible to hydrochloric acid.
- the water-soluble polymer adsorbed with the platinum group element and the hydrochloric acid aqueous solution are mixed with each other (that is, the water-soluble polymer adsorbed with the platinum group element).
- the hydrochloric acid concentration in the hydrochloric acid aqueous solution prepared in advance is 0.25 to 31.50% by weight, preferably 10.0 to 20.0% by weight, more preferably 14%. 0.0-17.5% by weight. If the concentration of hydrochloric acid in the aqueous hydrochloric acid solution is too high, the recovery efficiency when the water-soluble polymer after recovering the platinum group element is reused for the purpose of adsorbing the platinum group element is lowered. On the other hand, if the hydrochloric acid concentration in the aqueous hydrochloric acid solution is too low, the recovery efficiency of the platinum group element from the water-soluble polymer adsorbed with the platinum group element is lowered.
- the water-soluble polymer in which the platinum group element is adsorbed when adding the water-soluble polymer in which the platinum group element is adsorbed to the hydrochloric acid aqueous solution, the water-soluble polymer in which the platinum group element is adsorbed may be added in a solid state, or an aqueous solution.
- the water-soluble polymer on which the platinum group element is adsorbed is preferably added in a solid state.
- the water-soluble polymer is not limited as long as it can be said to be substantially in a solid state, and may contain a slight amount of water (for example, about 1% by weight or less). .
- a hydrochloric acid aqueous solution and a water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea, and these are mixed.
- the content ratio of thiourea in the mixed solution is 0.5 to 20.0% by weight, preferably 3.0 to 18.0% by weight, more preferably 5.0 to 17%. 0% by weight.
- the recovery efficiency of the platinum group element from the water-soluble polymer adsorbed with the platinum group element is lowered.
- sulfur is taken into the water-soluble polymer, and when the water-soluble polymer is reused as an adsorbent, such as hydrogenated nitrile rubber that is the object of adsorption. Sulfur is mixed into the conjugated diene rubber, which may cause cross-linking due to heat in the drying process, etc., or the hydrogenated conjugated diene rubber such as hydrogenated nitrile rubber that is finally obtained contains unintended sulfur. As a result, it may be difficult to control crosslinking.
- the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea.
- thiourea is added in advance to an aqueous hydrochloric acid solution, and a water-soluble polymer adsorbed with a platinum group element is added to and mixed with an aqueous hydrochloric acid solution containing thiourea.
- a method in which mixing is started by adding a water-soluble polymer adsorbed with a platinum group element and then adding thiourea as it is or in the state of an aqueous solution to continue mixing is preferable from the viewpoint of operability.
- the content ratio of thiourea in the aqueous hydrochloric acid solution containing thiourea is not particularly limited, but is preferably 1.0 to 35.0% by weight, more preferably 2.0 to 25.0% by weight. More preferably, it is 5.0 to 10.0% by weight.
- the platinum group element in the mixed solution when the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea.
- the content ratio of the water-soluble polymer adsorbed by is 16 to 72% by weight, preferably 20 to 65% by weight, more preferably 20 to 55% by weight, still more preferably 30 to 50% by weight. . If the content of the water-soluble polymer adsorbed with the platinum group element in the mixed solution is too small, the recovery rate of the water-soluble polymer after the platinum group element is recovered (that is, the water-soluble polymer that can be reused) The ratio of the polymer) is reduced.
- the hydrochloric acid concentration in the mixed solution (that is, the water-soluble polymer adsorbed with the platinum group element and
- the concentration of hydrochloric acid in the mixed solution after addition of thiourea is not particularly limited, but is preferably 1.0 to 16.0% by weight, more preferably 5.0 to 14.0% by weight, and still more preferably Is 6.0 to 9.0% by weight.
- the mixing time for mixing the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea is 1.5 hours or more. It is preferably 2 hours or more, more preferably 2 to 4 hours. If the mixing time is too short, the recovery efficiency of the platinum group element from the water-soluble polymer adsorbed with the platinum group element is lowered. On the other hand, if the mixing time is too long, the cycle time of the entire process becomes longer and the productivity is lowered.
- the mixing temperature in mixing the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea is not particularly limited, but is preferably 5 to 90 ° C., more preferably 10 to 30. ° C.
- Examples of the mixing method when mixing the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea include a method using a stirrer and a method using a shaker.
- the resulting mixture is an organic material that is not soluble in the water-soluble polymer.
- a solvent By adding a solvent, the water-soluble polymer is precipitated, and the water-soluble polymer is separated from the mixed solution by a method such as filtration.
- the platinum group element detached from the water-soluble polymer can be recovered from the mixed solution by incineration or the like.
- the deposited water-soluble polymer contains platinum group elements derived from a platinum group element-containing catalyst used for hydrogenating carbon-carbon double bonds contained in conjugated diene rubbers such as nitrile rubber.
- the organic solvent that is not soluble in the water-soluble polymer is not particularly limited and may be selected according to the type of the water-soluble polymer to be used.
- acetone, methyl ethyl ketone, diethyl ketone, methyl isopropyl Ketones such as ketones; ethers such as tetrahydrofuran and dioxane; esters such as ethyl acetate; and the like.
- ketones are preferably used, and acetone is particularly preferably used.
- the aqueous hydrochloric acid solution having the predetermined concentration described above is prepared in advance, and the aqueous hydrochloric acid solution prepared in advance and the water-soluble polymer adsorbed with the platinum group element are mixed at a specific concentration. Because it is mixed in the presence of thiourea, the platinum group element can be recovered while suppressing the deterioration of the water-soluble polymer adsorbed with the platinum group element.
- the water-soluble polymer after recovering the platinum group element can be recovered in a state of maintaining a high adsorption rate while realizing the recovery of the platinum group element at the same time. It can be suitably reused for applications.
- the aqueous hydrochloric acid solution adsorbed with the platinum group element is mixed with the aqueous hydrochloric acid solution and the water soluble polymer adsorbed with the platinum group element in the presence of thiourea. Since the mixing is carried out at a content ratio of 16 to 72% by weight, this makes it possible to recover the water-soluble polymer after removing the platinum group element at a high recovery rate. Also, it can be suitably reused for applications in which platinum group elements are adsorbed.
- a silica-supported palladium (Pd) catalyst (Pd amount is 1000 ppm by weight in the ratio of “Pd metal / acrylonitrile-butadiene copolymer”) is added to the acetone solution of the obtained acrylonitrile-butadiene copolymer.
- Pd amount is 1000 ppm by weight in the ratio of “Pd metal / acrylonitrile-butadiene copolymer”
- Pd amount is 1000 ppm by weight in the ratio of “Pd metal / acrylonitrile-butadiene copolymer”
- the reaction system was cooled to room temperature, and the hydrogen in the system was replaced with nitrogen.
- the hydrogenated acrylonitrile-butadiene copolymer solution obtained by the hydrogenation reaction is filtered to recover the silica-supported palladium catalyst, and the filtered hydrogenated acrylonitrile-butadiene copolymer solution is recovered. Obtained.
- a part of the filtered hydrogenated acrylonitrile-butadiene copolymer solution obtained above was collected and poured into 10 times the amount of water to precipitate the copolymer.
- the copolymer was dried with a vacuum dryer for 24 hours to obtain a solid hydrogenated acrylonitrile-butadiene copolymer.
- the amount of palladium in the copolymer was measured by atomic absorption measurement. As a result, the amount of palladium was 151 ppm by weight. Further, when the iodine value was measured according to JIS K6235, the iodine value was 7.6.
- ⁇ Production Example 2> (Production of water-soluble polymers) A reactor was charged with 10 parts of N, N-dimethylaminoethyl methacrylate (DMAEMA) and 37 parts of ion-exchanged water, and after the inside of the reactor was replaced with nitrogen, the reactor was heated to 75 ° C. 0.35 part of ammonium disulfate was added. The contents were then stirred for 1 hour while maintaining the reactor at 75 ° C. The obtained aqueous polymer solution was dropped into acetone to precipitate a polymer, and then the polymer was separated from the acetone, washed with acetone, and then dried under reduced pressure at 50 ° C. to obtain a solid aqueous solution.
- DMAEMA N, N-dimethylaminoethyl methacrylate
- Polymer (poly (N, N-dimethylaminoethyl methacrylate)) was obtained.
- Mw weight average molecular weight of polystyrene conversion
- Mw weight average molecular weight of polystyrene conversion
- ⁇ Reference Example 1> (Separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution using water-soluble polymer) Part of the filtered hydrogenated acrylonitrile-butadiene copolymer solution obtained in Production Example 1 is collected and transferred to a vial so that the concentration of the hydrogenated acrylonitrile-butadiene copolymer is 8% by weight. After adjusting the concentration by adding acetone, 25 parts of the aqueous solution of the water-soluble polymer obtained in Production Example 2 was added to 100 parts of the hydrogenated acrylonitrile-butadiene copolymer. Subsequently, the mixture was stirred for 24 hours at 25 ° C.
- Example 1> Recovery of palladium from water-soluble polymer adsorbed with palladium
- aqueous hydrochloric acid solution having a concentration of 12 mol / L manufactured by Wako Pure Chemical Industries, special reagent grade
- thiourea manufactured by Wako Pure Chemical Industries, special reagent grade
- ion-exchanged water a hydrochloric acid concentration of 16.6% by weight
- a thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 6.9% by weight was obtained.
- the amount of palladium in the water-soluble polymer was measured by atomic absorption measurement of the obtained solid water-soluble polymer, the amount of palladium was reduced to 16.4 ppm by weight.
- the “residual amount of palladium in the water-soluble polymer” is as low as 1st: 16.4 ppm by weight, 2nd: 17.3 ppm by weight, 3rd: 16.9 ppm by weight. It was suppressed.
- the “adsorption amount of palladium in the water-soluble polymer after reuse” indicates that the higher the value, the more the water-soluble polymer is expressed as “palladium adsorption from the hydrogenated acrylonitrile-butadiene copolymer solution”. This is preferable because it can be judged that the adsorption efficiency is high when it is reused for the “separation” operation.
- the “adsorption amount of palladium in the water-soluble polymer after reuse” is as follows: First time: 528.1 wt ppm, Second time: 525.3 wt ppm, Third time: 526.4 wt ppm , Both were high and excellent in adsorption efficiency.
- Example 2 The amount of the solid water-soluble polymer adsorbed with palladium was changed to 50 parts with respect to 100 parts of a thiourea-containing aqueous hydrochloric acid solution having a hydrochloric acid concentration of 16.6% by weight and a thiourea concentration of 6.9% by weight, and In the same manner as in Example 1 except that the stirring time using a shaker was changed to 2 hours, “Recovery of palladium from water-soluble polymer adsorbed with palladium” and “hydrogenated acrylonitrile-butadiene” Each operation of “separation of palladium from the copolymer solution” was repeated three times in total. Table 1 shows the results of the first, second and third times.
- Example 3 A commercially available aqueous hydrochloric acid solution (concentration of 12 mol / L, manufactured by Wako Pure Chemical Industries, special grade of reagent) and thiourea (produced by Wako Pure Chemical Industries, special grade of reagent) are diluted with ion-exchanged water, and a hydrochloric acid concentration of 30.9% by weight A thiourea-containing hydrochloric acid aqueous solution having a thiourea concentration of 6.9% by weight was obtained.
- Example 1 In the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 30.9% by weight and a thiourea concentration of 6.9% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
- Example 4 A commercially available aqueous hydrochloric acid solution with a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, special grade of reagent), thiourea (manufactured by Wako Pure Chemical Industries, special grade of reagent), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 7.4% by weight was obtained.
- Example 1 In the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 0.4% by weight and a thiourea concentration of 7.4% by weight prepared as described above was used.
- Example 5 A commercially available aqueous hydrochloric acid solution with a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, special grade of reagent), thiourea (manufactured by Wako Pure Chemical Industries, special grade of reagent), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 32.0% by weight was obtained.
- Example 1 In the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 15.4% by weight and a thiourea concentration of 32.0% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
- Example 6> Except for changing the amount of the solid water-soluble polymer adsorbed with palladium to 25 parts to 100 parts of a thiourea-containing aqueous hydrochloric acid solution having a hydrochloric acid concentration of 16.6% by weight and a thiourea concentration of 6.9% by weight, In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer adsorbed with palladium” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. went. Table 1 shows the results of the first, second and third times.
- Example 7 Except for changing the amount of the solid water-soluble polymer adsorbed with palladium to 185 parts to 100 parts of a thiourea-containing aqueous hydrochloric acid solution having a hydrochloric acid concentration of 16.6% by weight and a thiourea concentration of 6.9% by weight, In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer adsorbed with palladium” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. went. Table 1 shows the results of the first, second and third times.
- ⁇ Comparative Example 1 100 parts of the water-soluble polymer adsorbed with palladium obtained in Reference Example 1 was dissolved in 77.65 parts of ion-exchanged water to obtain an aqueous solution of the water-soluble polymer.
- aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade) and thiourea (manufactured by Wako Pure Chemical Industries, reagent (Special grade) Except for adding 3.45 parts, by performing operations such as mixing with a shaker in the same manner as in Example 1, "recovering palladium from water-soluble polymer adsorbed palladium" went.
- Example 1 In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer adsorbed with palladium” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” are performed. Was repeated a total of 3 times. Table 1 shows the results of the first, second and third times.
- ⁇ Comparative Example 3> A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, reagent special grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 6.4% by weight was obtained.
- Example 1 In the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 32.3% by weight and a thiourea concentration of 6.4% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
- ⁇ Comparative example 4> A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, special grade of reagent), thiourea (manufactured by Wako Pure Chemical Industries, special grade of reagent), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 6.4% by weight was obtained.
- Example 1 In the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 33.6% by weight and a thiourea concentration of 6.4% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
- Example 5 A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, reagent special grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 7.4% by weight was obtained. In the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 0.2% by weight and a thiourea concentration of 7.4% by weight prepared above was used. The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
- ⁇ Comparative Example 6> A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, special reagent grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 0.7% by weight was obtained.
- Example 1 In the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 16.9% by weight and a thiourea concentration of 0.7% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
- ⁇ Comparative Example 7> A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, special reagent grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 0.4% by weight was obtained.
- Example 1 In the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 16.9% by weight and a thiourea concentration of 0.4% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
- a hydrochloric acid aqueous solution containing 0.25 to 31.50% by weight hydrochloric acid was prepared in advance, and the prepared hydrochloric acid aqueous solution and a water-soluble polymer adsorbed with a platinum group element were mixed. Mix for 1.5 hours or more so that the content of the water-soluble polymer adsorbed with the platinum group element is 16 to 72% by weight and the content of thiourea is 0.5 to 20.0% by weight.
- the recovery rate of the water-soluble polymer is increased, the residual amount of palladium in the water-soluble polymer is kept low, and the amount of palladium adsorbed in the water-soluble polymer after reuse is increased.
- the results were good (Examples 1 to 7).
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Abstract
Description
本発明は、白金族元素が吸着した水溶性高分子から、白金族元素を回収する方法に関する。 The present invention relates to a method for recovering a platinum group element from a water-soluble polymer adsorbed with the platinum group element.
従来から、ニトリルゴム(アクリロニトリル-ブタジエン共重合ゴム)は、耐油性、機械的特性、耐薬品性等を活かして、ホースやチューブなどの自動車用ゴム部品の材料として使用されており、また、ニトリルゴムのポリマー主鎖中の炭素-炭素二重結合を水素化した水素化ニトリルゴム(水素化アクリロニトリル-ブタジエン共重合ゴム)はさらに耐熱性に優れるため、ベルト、ホース、ダイアフラム等のゴム部品に使用されている。 Nitrile rubber (acrylonitrile-butadiene copolymer rubber) has been used as a material for automotive rubber parts such as hoses and tubes, taking advantage of its oil resistance, mechanical properties, chemical resistance, etc. Hydrogenated nitrile rubber (hydrogenated acrylonitrile-butadiene copolymer rubber) in which carbon-carbon double bonds in the polymer main chain of rubber are hydrogenated is further excellent in heat resistance, so it is used for rubber parts such as belts, hoses, and diaphragms. Has been.
このような水素化ニトリルゴムは、たとえば、次の製造プロセスにより、製造される。すなわち、α,β-エチレン性不飽和ニトリル単量体や、共役ジエン単量体を含む単量体混合物を乳化重合し、乳化重合により得られるニトリルゴムのラテックスを凝固・乾燥し、次いで、凝固・乾燥により得られたニトリルゴムを水溶性有機溶媒に溶解することで、ニトリルゴムの水溶性有機溶媒溶液を得て、これに水素化触媒としての白金族元素含有触媒を添加し、水素化することにより製造される。 Such hydrogenated nitrile rubber is manufactured, for example, by the following manufacturing process. That is, an α, β-ethylenically unsaturated nitrile monomer or a monomer mixture containing a conjugated diene monomer is emulsion-polymerized, and a nitrile rubber latex obtained by emulsion polymerization is coagulated and dried, and then coagulated. -By dissolving the nitrile rubber obtained by drying in a water-soluble organic solvent, a water-soluble organic solvent solution of nitrile rubber is obtained, and a platinum group element-containing catalyst as a hydrogenation catalyst is added to this to hydrogenate It is manufactured by.
一方で、このような製造方法により製造される水素化ニトリルゴムには、水素化触媒としての白金族元素含有触媒を用いるものであり、このような白金族元素含有触媒に含まれる白金族元素は高価であることから、その回収および再利用が望まれている。 On the other hand, the hydrogenated nitrile rubber produced by such a production method uses a platinum group element-containing catalyst as a hydrogenation catalyst, and the platinum group element contained in such a platinum group element-containing catalyst is Since it is expensive, its collection and reuse are desired.
このような白金族元素を回収する技術として、たとえば、特許文献1や特許文献2には、アセチル化キトサン誘導体や、イミノジ酢酸またはジアルキルアミンが結合されてなるセルロースを吸着剤として用いるとともに、この吸着剤から白金族元素を脱離することで、白金族元素を回収する方法が提案されている。 As a technique for recovering such a platinum group element, for example, in Patent Document 1 and Patent Document 2, cellulose formed by binding an acetylated chitosan derivative, iminodiacetic acid or dialkylamine is used as an adsorbent. A method of recovering a platinum group element by detaching the platinum group element from the agent has been proposed.
しかしながら、上記特許文献1,2の技術においては、その実施例の開示からも明らかなように、塩酸水溶液中に含まれる白金族元素を、吸着剤に吸着させることを前提とした技術(吸着剤として、塩酸水溶液中で用いられるものを使用することを前提とする技術)であり、また、上記特許文献1,2の技術においては、吸着剤から白金族元素を脱離させた後、吸着剤を再利用した際に、白金族元素の吸着効率が低下してしまう(たとえば、特許文献1では再利用後の吸着効率が70%程度、特許文献2では再利用後の吸着効率が95%程度)という課題があった。さらには、上記特許文献1,2の技術においては、白金族元素を脱離させた吸着剤自体の回収効率について何ら記載されておらず、ましてや、白金族元素を脱離させた吸着剤自体の回収効率を向上させることについて、何らの知見が示されていないものであった。 However, in the techniques of Patent Documents 1 and 2, as is clear from the disclosure of the examples, the technique (adsorbent) is based on the premise that the platinum group element contained in the hydrochloric acid aqueous solution is adsorbed by the adsorbent. In the techniques of Patent Documents 1 and 2, the platinum group element is desorbed from the adsorbent, and then the adsorbent is used. In the case of Patent Document 1, the adsorption efficiency of the platinum group element is reduced (for example, in Patent Document 1, the adsorption efficiency after reuse is about 70%, and in Patent Document 2, the adsorption efficiency after reuse is about 95%. ). Furthermore, in the techniques of the above Patent Documents 1 and 2, there is no description about the recovery efficiency of the adsorbent itself from which the platinum group element has been desorbed. No knowledge has been shown about improving the recovery efficiency.
本発明は、このような実状に鑑みてなされたものであり、白金族元素が吸着した水溶性高分子から、高い回収率で白金族元素を回収でき、しかも、白金族元素を回収した後の水溶性高分子を、白金族元素を吸着させる用途に好適に再利用できる、白金族元素の回収方法を提供することを目的とする。 The present invention has been made in view of such a situation, and from a water-soluble polymer adsorbed with a platinum group element, the platinum group element can be recovered at a high recovery rate, and after the platinum group element is recovered It is an object of the present invention to provide a method for recovering a platinum group element that can be suitably reused for the purpose of adsorbing the platinum group element.
本発明者等は、白金族元素が吸着した水溶性高分子から白金族元素を回収する際に、所定の濃度の塩酸水溶液を予め準備し、このような塩酸水溶液と、白金族元素が吸着した水溶性高分子とをチオ尿素の存在下で所定時間混合すること、さらには、この際における、混合液中の、チオ尿素の含有割合および白金族元素が吸着した水溶性高分子の含有割合を特定の範囲とすることにより、上記目的を達成できることを見出し、本発明を完成させるに至った。 When recovering the platinum group element from the water-soluble polymer adsorbed with the platinum group element, the present inventors prepared an aqueous hydrochloric acid solution having a predetermined concentration in advance, and the aqueous hydrochloric acid solution and the platinum group element were adsorbed. Mixing the water-soluble polymer with the thiourea for a predetermined time, and further determining the content ratio of the thiourea and the content ratio of the water-soluble polymer adsorbed with the platinum group element in the mixed solution. The inventors have found that the above object can be achieved by setting the specific range, and have completed the present invention.
すなわち、本発明によれば、白金族元素が吸着した水溶性高分子から白金族元素を回収する方法であって、0.25~31.50重量%の塩酸を含有する塩酸水溶液を準備する準備工程と、前記準備工程において準備した前記塩酸水溶液と、前記白金族元素が吸着した水溶性高分子とをチオ尿素の存在下で、1.5時間以上混合する混合工程とを備え、前記混合工程における混合液中の、前記チオ尿素の含有割合を0.5~20.0重量%、前記白金族元素が吸着した水溶性高分子の含有割合を16~72重量%として混合を行う白金族元素の回収方法が提供される。 That is, according to the present invention, there is provided a method for recovering a platinum group element from a water-soluble polymer adsorbed with a platinum group element, comprising preparing an aqueous hydrochloric acid solution containing 0.25 to 31.50 wt% hydrochloric acid. A mixing step of mixing the aqueous hydrochloric acid solution prepared in the preparation step and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea for 1.5 hours or more, the mixing step The platinum group element in which mixing is performed with the content ratio of the thiourea being 0.5 to 20.0 wt% and the content ratio of the water-soluble polymer adsorbed with the platinum group element being 16 to 72 wt% A recovery method is provided.
本発明の白金族元素の回収方法においては、前記混合工程における混合液中の、前記塩酸の含有割合を1.0~16.0重量%とすることが好ましい。
本発明の白金族元素の回収方法においては、前記水溶性高分子が、アミノ基含有(メタ)アクリレート系重合体であることが好ましい。
本発明の白金族元素の回収方法においては、前記アミノ基含有(メタ)アクリレート系重合体が、N,N-ジメチルアミノエチルメタクリレート(DMAEMA)の単独重合体、またはN,N-ジメチルアミノエチルメタクリレート(DMAEMA)を含む2種以上の単量体の共重合体であることが好ましい。
本発明の白金族元素の回収方法においては、前記白金族元素が、パラジウムであることが好ましい。
本発明の白金族元素の回収方法においては、前記白金族元素が、ニトリルゴムの水素化反応に用いた白金族元素含有触媒に由来の白金族元素であることが好ましい。
本発明の白金族元素の回収方法においては、前記混合工程が、前記準備工程において準備した前記塩酸水溶液と、前記チオ尿素とを予め混合することで、チオ尿素を含有する塩酸水溶液を得た後に、該チオ尿素を含有する塩酸水溶液に、前記白金族元素が吸着した水溶性高分子を添加して混合する工程であることが好ましい。
本発明の白金族元素の回収方法においては、前記チオ尿素を含有する塩酸水溶液中における、前記チオ尿素の含有割合が、1.0~35.0重量%であることが好ましい。
本発明の白金族元素の回収方法においては、前記混合工程において、前記準備工程において準備した前記塩酸水溶液に、前記白金族元素が吸着した水溶性高分子を添加する際に、前記白金族元素が吸着した水溶性高分子を固体の状態で添加することが好ましい。
In the platinum group element recovery method of the present invention, the content ratio of the hydrochloric acid in the mixed solution in the mixing step is preferably 1.0 to 16.0% by weight.
In the platinum group element recovery method of the present invention, the water-soluble polymer is preferably an amino group-containing (meth) acrylate polymer.
In the platinum group element recovery method of the present invention, the amino group-containing (meth) acrylate polymer is a homopolymer of N, N-dimethylaminoethyl methacrylate (DMAEMA) or N, N-dimethylaminoethyl methacrylate. It is preferably a copolymer of two or more monomers including (DMAEMA).
In the platinum group element recovery method of the present invention, the platinum group element is preferably palladium.
In the platinum group element recovery method of the present invention, the platinum group element is preferably a platinum group element derived from the platinum group element-containing catalyst used in the hydrogenation reaction of the nitrile rubber.
In the platinum group element recovery method of the present invention, after the mixing step obtains a hydrochloric acid aqueous solution containing thiourea by previously mixing the hydrochloric acid aqueous solution prepared in the preparation step and the thiourea. It is preferable to add and mix the water-soluble polymer adsorbed with the platinum group element into the aqueous hydrochloric acid solution containing the thiourea.
In the platinum group element recovery method of the present invention, the content of the thiourea in the aqueous hydrochloric acid solution containing the thiourea is preferably 1.0 to 35.0% by weight.
In the platinum group element recovery method of the present invention, in the mixing step, when the water-soluble polymer adsorbed with the platinum group element is added to the hydrochloric acid aqueous solution prepared in the preparation step, the platinum group element is It is preferable to add the adsorbed water-soluble polymer in a solid state.
本発明によれば、白金族元素が吸着した水溶性高分子から、高い回収率で白金族元素を回収でき、しかも、白金族元素を回収した後の水溶性高分子を、白金族元素を吸着させる用途に好適に再利用できる、白金族元素の回収方法を提供することができる。 According to the present invention, a platinum group element can be recovered at a high recovery rate from a water-soluble polymer on which the platinum group element is adsorbed, and the platinum group element is adsorbed on the water-soluble polymer after the platinum group element is recovered. It is possible to provide a method for recovering a platinum group element that can be suitably reused for the intended use.
本発明の白金族元素の回収方法は、
白金族元素が吸着した水溶性高分子から白金族元素を回収する方法であって、
0.25~31.50重量%の塩酸を含有する塩酸水溶液を準備する準備工程と、
前記準備工程において準備した前記塩酸水溶液と、前記白金族元素が吸着した水溶性高分子とをチオ尿素の存在下で、1.5時間以上混合する混合工程とを備え、
前記混合工程における混合液中の、前記チオ尿素の含有割合を0.5~20.0重量%、前記白金族元素が吸着した水溶性高分子の含有割合を16~72重量%として混合を行うものである。
The platinum group element recovery method of the present invention includes:
A method of recovering a platinum group element from a water-soluble polymer adsorbed with a platinum group element,
A preparation step of preparing an aqueous hydrochloric acid solution containing 0.25 to 31.50 wt% hydrochloric acid;
A mixing step of mixing the hydrochloric acid aqueous solution prepared in the preparation step and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea for 1.5 hours or more,
Mixing is performed with the content ratio of the thiourea in the mixed solution in the mixing step being 0.5 to 20.0 wt% and the content ratio of the water-soluble polymer adsorbed with the platinum group element being 16 to 72 wt%. Is.
<白金族元素>
まず、本発明の回収方法において、回収の対象となる白金族元素について説明する。
本発明の回収方法において、回収の対象となる白金族元素としては、特に限定されないが、ニトリルゴムなどの共役ジエン系ゴム中に含まれる炭素-炭素二重結合を水素化することで、水素化ニトリルゴムなどの水素化共役ジエン系ゴムを得る際に用いられる、白金族元素含有触媒に由来の白金族元素などが挙げられる。このような共役ジエン系ゴムの水素化反応の一例として、ニトリルゴムの水素化反応を例示して、以下、説明する。
<Platinum group element>
First, the platinum group element which is the object of recovery in the recovery method of the present invention will be described.
In the recovery method of the present invention, the platinum group element to be recovered is not particularly limited, but hydrogenation is performed by hydrogenating a carbon-carbon double bond contained in a conjugated diene rubber such as nitrile rubber. Examples thereof include platinum group elements derived from platinum group element-containing catalysts, which are used in obtaining hydrogenated conjugated diene rubbers such as nitrile rubber. As an example of the hydrogenation reaction of such a conjugated diene rubber, the hydrogenation reaction of a nitrile rubber will be exemplified and described below.
ニトリルゴムとしては、たとえば、α,β-エチレン性不飽和ニトリル単量体と、共役ジエン単量体とを少なくとも含む単量体混合物を共重合することにより得られる共重合体が挙げられる。α,β-エチレン性不飽和ニトリル単量体としては、ニトリル基を有するα,β-エチレン性不飽和化合物であれば特に限定されず、たとえば、アクリロニトリル;α-クロロアクリロニトリル、α-ブロモアクリロニトリルなどのα-ハロゲノアクリロニトリル;メタクリロニトリルなどのα-アルキルアクリロニトリル;などが挙げられる。また、共役ジエン単量体としては、1,3-ブタジエン、イソプレン、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、クロロプレンなどの炭素数4~6の共役ジエン単量体が挙げられる。 Examples of the nitrile rubber include a copolymer obtained by copolymerizing a monomer mixture containing at least an α, β-ethylenically unsaturated nitrile monomer and a conjugated diene monomer. The α, β-ethylenically unsaturated nitrile monomer is not particularly limited as long as it is an α, β-ethylenically unsaturated compound having a nitrile group. For example, acrylonitrile; α-chloroacrylonitrile, α-bromoacrylonitrile, etc. Α-halogenoacrylonitrile, α-alkylacrylonitrile such as methacrylonitrile, and the like. Conjugated diene monomers include conjugated diene monomers having 4 to 6 carbon atoms such as 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, chloroprene and the like. Is mentioned.
ニトリルゴム中における、α,β-エチレン性不飽和ニトリル単量体単位の含有量は、全単量体単位に対して、好ましくは5~60重量%、より好ましくは10~50重量%、さらに好ましくは15~50重量%である。また、ニトリルゴム中における、共役ジエン単量体単位(水素化反応により、水素化されている部分も含む)の含有量は、全単量体単位に対して、好ましくは40~95重量%、より好ましくは50~90重量%、さらに好ましくは50~85重量%である。 The content of the α, β-ethylenically unsaturated nitrile monomer unit in the nitrile rubber is preferably 5 to 60% by weight, more preferably 10 to 50% by weight, more preferably based on the total monomer units. Preferably, it is 15 to 50% by weight. In addition, the content of the conjugated diene monomer unit (including a portion hydrogenated by a hydrogenation reaction) in the nitrile rubber is preferably 40 to 95% by weight based on the total monomer units, More preferred is 50 to 90% by weight, still more preferred is 50 to 85% by weight.
また、ニトリルゴムは、α,β-エチレン性不飽和ニトリル単量体および共役ジエン単量体に加えて、これらと共重合可能な他の単量体を共重合したものであってもよく、このような共重合可能な他の単量体としては、アクリル酸、メタクリル酸などのα,β-エチレン性不飽和モノカルボン酸単量体;α,β-エチレン性不飽和多価カルボン酸単量体;アクリル酸メチル、アクリル酸エチル、アクリル酸n-ブチルなどのα,β-エチレン性不飽和モノカルボン酸エステル単量体;マレイン酸モノn-ブチル、フマル酸モノn-ブチルなどのα,β-エチレン性不飽和ジカルボン酸モノエステル単量体;エチレン;α-オレフィン単量体、芳香族ビニル単量体;フッ素含有ビニル単量体;共重合性老化防止剤;などが挙げられる。 In addition to the α, β-ethylenically unsaturated nitrile monomer and the conjugated diene monomer, the nitrile rubber may be a copolymer of other monomers copolymerizable therewith, Examples of other copolymerizable monomers include α, β-ethylenically unsaturated monocarboxylic acid monomers such as acrylic acid and methacrylic acid; α, β-ethylenically unsaturated polyvalent carboxylic acid monomers Α, β-ethylenically unsaturated monocarboxylic acid ester monomers such as methyl acrylate, ethyl acrylate and n-butyl acrylate; α such as mono n-butyl maleate and mono n-butyl fumarate , Β-ethylenically unsaturated dicarboxylic acid monoester monomer; ethylene; α-olefin monomer, aromatic vinyl monomer; fluorine-containing vinyl monomer; copolymerizable anti-aging agent;
ニトリルゴムの水素化反応は、通常、白金族元素含有触媒を用いて行われる。ニトリルゴムの水素化反応は、乳化重合により得られるニトリルゴムのラテックスに対し、ラテックス状態のまま行うこともできるし、あるいは、乳化重合により得られるニトリルゴムのラテックスを、凝固・乾燥して固形状のニトリルゴムを得て、得られたニトリルゴムを、水溶性有機溶媒に溶解して、重合体溶液の状態で行うこともできる。これらのなかでも、触媒活性等の観点より、得られたニトリルゴムを、水溶性有機溶媒に溶解して、重合体溶液の状態で行うことが好ましい。 The hydrogenation reaction of nitrile rubber is usually performed using a platinum group element-containing catalyst. The hydrogenation reaction of nitrile rubber can be performed in the latex state with respect to the nitrile rubber latex obtained by emulsion polymerization, or the nitrile rubber latex obtained by emulsion polymerization is solidified by solidification and drying. This nitrile rubber can be obtained, and the obtained nitrile rubber can be dissolved in a water-soluble organic solvent and carried out in the state of a polymer solution. Among these, it is preferable to carry out in the state of a polymer solution by dissolving the obtained nitrile rubber in a water-soluble organic solvent from the viewpoint of catalytic activity and the like.
ニトリルゴムのラテックスの凝固・乾燥は、公知の方法により行えばよいが、凝固して得られるクラムと塩基性水溶液とを接触させる処理工程を設けることにより、得られるニトリルゴムをテトラヒドロフラン(THF)に溶解して測定される重合体溶液のpHが7を超えるように改質することが好ましい。THFに溶解して測定される重合体溶液のpHは、好ましくは7.2~12、より好ましくは7.5~11.5、最も好ましくは8~11の範囲である。このクラムと塩基性水溶液との接触処理により、溶液系水素化を速やかに進行させることが可能となる。 Coagulation / drying of the nitrile rubber latex may be carried out by a known method, but by providing a treatment step for bringing the crumb obtained by coagulation into contact with a basic aqueous solution, the resulting nitrile rubber is added to tetrahydrofuran (THF). It is preferable to modify so that the pH of the polymer solution measured by dissolution exceeds 7. The pH of the polymer solution measured by dissolving in THF is preferably in the range of 7.2 to 12, more preferably 7.5 to 11.5, and most preferably 8 to 11. By this contact treatment between the crumb and the basic aqueous solution, the solution-based hydrogenation can be rapidly advanced.
水素化反応を行う際の重合体溶液中における、ニトリルゴムの濃度は、好ましくは1~70重量%、より好ましくは1~40重量%、特に好ましくは2~20重量%である。水溶性有機溶媒としては、たとえば、アセトン、メチルエチルケトン、ジエチルケトン、メチルイソプロピルケトンなどのケトン類;テトラヒドロフラン、ジオキサンなどのエーテル類;酢酸エチルなどのエステル類;などが挙げられる。これらの有機溶媒の中でもケトン類が好ましく用いられ、アセトンが特に好適に用いられる。 The concentration of the nitrile rubber in the polymer solution during the hydrogenation reaction is preferably 1 to 70% by weight, more preferably 1 to 40% by weight, and particularly preferably 2 to 20% by weight. Examples of the water-soluble organic solvent include ketones such as acetone, methyl ethyl ketone, diethyl ketone, and methyl isopropyl ketone; ethers such as tetrahydrofuran and dioxane; esters such as ethyl acetate; Among these organic solvents, ketones are preferably used, and acetone is particularly preferably used.
水素化反応を行う際には、水素化触媒として、白金族元素含有触媒が用いられる。白金族元素含有触媒としては、白金族元素、すなわち、ルテニウム、ロジウム、パラジウム、オスミウム、イリジウムまたは白金を含有する触媒であればよく、特に限定されないが、触媒活性や入手容易性の観点からパラジウム化合物、ロジウム化合物が好ましく、パラジウム化合物がより好ましい。また、2種以上の白金族元素化合物を併用してもよいが、その場合もパラジウム化合物を主たる触媒成分とすることが好ましい。 When performing the hydrogenation reaction, a platinum group element-containing catalyst is used as the hydrogenation catalyst. The platinum group element-containing catalyst is not particularly limited as long as it is a catalyst containing a platinum group element, that is, ruthenium, rhodium, palladium, osmium, iridium, or platinum, but from the viewpoint of catalytic activity and availability, a palladium compound. A rhodium compound is preferable, and a palladium compound is more preferable. Two or more platinum group element compounds may be used in combination, but in this case as well, it is preferable to use a palladium compound as the main catalyst component.
パラジウム化合物は、通常、II価またはIV価のパラジウム化合物が用いられ、その形態は塩や錯塩である。 As the palladium compound, a II-valent or IV-valent palladium compound is usually used, and the form thereof is a salt or a complex salt.
パラジウム化合物としては、例えば、酢酸パラジウム、シアン化パラジウム、フッ化パラジウム、塩化パラジウム、臭化パラジウム、ヨウ化パラジウム、硝酸パラジウム、硫酸パラジウム、酸化パラジウム、水酸化パラジウム、ジクロロ(シクロオクタジエン)パラジウム、ジクロロ(ノルボルナジエン)パラジウム、ジクロロビス(トリフェニルホスフィン)パラジウム、テトラクロロパラジウム酸ナトリウム、ヘキサクロロパラジウム酸アンモニウム、テトラシアノパラジウム酸カリウムなどが挙げられる。 Examples of the palladium compound include palladium acetate, palladium cyanide, palladium fluoride, palladium chloride, palladium bromide, palladium iodide, palladium nitrate, palladium sulfate, palladium oxide, palladium hydroxide, dichloro (cyclooctadiene) palladium, Examples include dichloro (norbornadiene) palladium, dichlorobis (triphenylphosphine) palladium, sodium tetrachloropalladate, ammonium hexachloropalladate, and potassium tetracyanopalladate.
これらのパラジウム化合物の中でも、酢酸パラジウム、硝酸パラジウム、硫酸パラジウム、塩化パラジウム、テトラクロロパラジウム酸ナトリウム、へキサクロロパラジウム酸アンモニウムが好ましく、酢酸パラジウム、硝酸パラジウムおよび塩化パラジウムがより好ましい。 Among these palladium compounds, palladium acetate, palladium nitrate, palladium sulfate, palladium chloride, sodium tetrachloropalladate, and ammonium hexachloropalladate are preferable, and palladium acetate, palladium nitrate, and palladium chloride are more preferable.
ロジウム化合物としては、たとえば、塩化ロジウム、臭化ロジウム、ヨウ化ロジウム、硝酸ロジウム、硫酸ロジウム、酢酸ロジウム、蟻酸ロジウム、プロピオン酸ロジウム、酪酸ロジウム、吉草酸ロジウム、ナフテン酸ロジウム、アセチルアセトン酸ロジウム、酸化ロジウム、三水酸化ロジウムなどが挙げられる。 Examples of rhodium compounds include rhodium chloride, rhodium bromide, rhodium iodide, rhodium nitrate, rhodium sulfate, rhodium acetate, rhodium formate, rhodium propionate, rhodium butyrate, rhodium valerate, rhodium naphthenate, rhodium acetylacetonate, oxide Examples thereof include rhodium and rhodium trihydroxide.
白金族元素含有触媒としては、上述したパラジウム化合物やロジウム化合物をそのまま使用してもよいし、あるいは、上述したパラジウム化合物やロジウム化合物などの触媒成分を担体に担持させて、担持型触媒として使用してもよい。 As the platinum group element-containing catalyst, the above-described palladium compound or rhodium compound may be used as it is, or a catalyst component such as the above-described palladium compound or rhodium compound is supported on a carrier and used as a supported catalyst. May be.
担持型触媒を形成するための担体としては、一般的に金属触媒の担体として用いられているものであればよいが、具体的には、炭素、ケイ素、アルミニウム、マグネシウムなどを含有する無機化合物が好ましく、その中でも、パラジウム化合物やロジウム化合物などの触媒成分の吸着効率がより高まるという観点より、担体の特性として、平均粒子径が1μm~200μm、比表面積が200~2000m2/gであるものを使用するのが好ましい。 The carrier for forming the supported catalyst may be any carrier that is generally used as a carrier for metal catalysts. Specifically, inorganic compounds containing carbon, silicon, aluminum, magnesium, etc. may be used. Among them, from the viewpoint of increasing the adsorption efficiency of catalyst components such as palladium compounds and rhodium compounds, the characteristics of the carrier are those having an average particle diameter of 1 μm to 200 μm and a specific surface area of 200 to 2000 m 2 / g. It is preferred to use.
このような担体は、活性炭、活性白土、タルク、クレー、アルミナゲル、シリカ、けいそう土、合成ゼオライトなど公知の触媒用担体の中から適宜に選択する。担体への触媒成分の担持方法としては、たとえば、含浸法、コーティング法、噴霧法、沈殿法などが挙げられる。触媒成分の担持量は、触媒と担体との合計量に対する触媒成分の割合で通常0.5~80重量%、好ましくは1~50重量%、より好ましくは2~30重量%である。触媒成分を担持した担体は、反応器の種類や反応形式などに応じて、たとえば、球状、円柱状、多角柱状、ハニカム状などに成形することができる。 Such a carrier is appropriately selected from known catalyst carriers such as activated carbon, activated clay, talc, clay, alumina gel, silica, diatomaceous earth, and synthetic zeolite. Examples of the method for supporting the catalyst component on the carrier include an impregnation method, a coating method, a spray method, and a precipitation method. The supported amount of the catalyst component is usually 0.5 to 80% by weight, preferably 1 to 50% by weight, more preferably 2 to 30% by weight as a ratio of the catalyst component to the total amount of the catalyst and the carrier. The carrier carrying the catalyst component can be formed into, for example, a spherical shape, a cylindrical shape, a polygonal column shape, a honeycomb shape, or the like according to the type of reactor or the reaction mode.
また、パラジウム化合物やロジウム化合物などの白金族元素の塩を担体に担持させずに、白金族元素含有触媒としてそのまま使用する場合においては、これらの化合物を安定させるための安定化剤を併用することが好ましい。安定化剤を、パラジウム化合物やロジウム化合物などの白金族元素含有触媒を溶解または分散させた媒体中に存在させることにより、ニトリルゴムを高水素添加率で水素化することができる。 In addition, when a platinum group element salt such as a palladium compound or a rhodium compound is not supported on a carrier and is used as it is as a platinum group element-containing catalyst, a stabilizer for stabilizing these compounds should be used in combination. Is preferred. By allowing the stabilizer to exist in a medium in which a platinum group element-containing catalyst such as a palladium compound or rhodium compound is dissolved or dispersed, the nitrile rubber can be hydrogenated at a high hydrogenation rate.
このような安定化剤としては、たとえば、ポリビニルピロリドン、ポリビニルアルコール、ポリビニルアセタール、ポリアルキルビニルエーテルなどの側鎖に極性基を有するビニル化合物の重合体;ポリアクリル酸のナトリウム、ポリアクリル酸カリウムなどのポリアクリル酸の金属塩;ポリエチレンオキサイド、ポリプロピレンオキサイド、エチレンオキサイド-プロピレンオキサイド共重合体などのポリエーテル;カルボキシメチルセルロース、ヒドロキシプロピルセルロースなどのセルロース誘導体;ゼラチン、アルブミンなどの天然高分子;などが挙げられる。これらの中でも、側鎖に極性基を有するビニル化合物の重合体、またはポリエーテルが好ましい。側鎖に極性基を有するビニル化合物の重合体の中では、ポリビニルピロリドン、ポリアルキルビニルエーテルが好ましく、ポリメチルビニルエーテルがより好ましい。 Examples of such stabilizers include polymers of vinyl compounds having a polar group in the side chain such as polyvinyl pyrrolidone, polyvinyl alcohol, polyvinyl acetal, and polyalkyl vinyl ether; sodium polyacrylate, potassium polyacrylate, and the like. Polyacrylic acid metal salts; polyethers such as polyethylene oxide, polypropylene oxide, ethylene oxide-propylene oxide copolymer; cellulose derivatives such as carboxymethyl cellulose and hydroxypropyl cellulose; natural polymers such as gelatin and albumin; . Among these, a polymer of a vinyl compound having a polar group in the side chain, or a polyether is preferable. Among the polymers of vinyl compounds having a polar group in the side chain, polyvinyl pyrrolidone and polyalkyl vinyl ether are preferable, and polymethyl vinyl ether is more preferable.
また、水素化反応に際しては、還元剤を併用してもよく、還元剤としては、ヒドラジン、ヒドラジン水和物、酢酸ヒドラジン、ヒドラジン硫酸塩、ヒドラジン塩酸塩等のヒドラジン類、またはヒドラジンを遊離する化合物などが挙げられる。 In the hydrogenation reaction, a reducing agent may be used in combination. Examples of the reducing agent include hydrazines such as hydrazine, hydrazine hydrate, hydrazine acetate, hydrazine sulfate, and hydrazine hydrochloride, or compounds that liberate hydrazine. Etc.
水素化反応の温度は、通常0~200℃、好ましくは5~150℃、より好ましくは10~100℃である。水素化反応の温度を上記範囲とすることにより、副反応を抑えながら、反応速度を十分なものとすることができる。 The temperature of the hydrogenation reaction is usually 0 to 200 ° C., preferably 5 to 150 ° C., more preferably 10 to 100 ° C. By setting the temperature of the hydrogenation reaction within the above range, the reaction rate can be sufficient while suppressing side reactions.
水素化反応を行う際における、水素の圧力は、通常、0.1~20MPaであり、好ましくは0.1~15MPa、より好ましくは0.1~10MPaである。反応時間は特に限定されないが、通常30分~50時間である。なお、水素ガスは、先ず窒素などの不活性ガスで反応系を置換し、さらに水素で置換した後に加圧することが好ましい。 The hydrogen pressure during the hydrogenation reaction is usually 0.1 to 20 MPa, preferably 0.1 to 15 MPa, more preferably 0.1 to 10 MPa. The reaction time is not particularly limited, but is usually 30 minutes to 50 hours. The hydrogen gas is preferably pressurized after first substituting the reaction system with an inert gas such as nitrogen and further substituting with hydrogen.
そして、白金族元素含有触媒として、担持型触媒を使用した場合には、濾過や遠心分離などにより担持型触媒を分離することにより、水素化ニトリルゴムの水溶性有機溶媒溶液を得ることができる。 When a supported catalyst is used as the platinum group element-containing catalyst, a water-soluble organic solvent solution of hydrogenated nitrile rubber can be obtained by separating the supported catalyst by filtration, centrifugation, or the like.
<白金族元素が吸着した水溶性高分子>
次いで、本発明の回収方法において用いる、白金族元素が吸着した水溶性高分子について説明する。
本発明の回収方法において用いる、白金族元素が吸着した水溶性高分子としては、特に限定されないが、たとえば、上記のような白金族元素含有触媒を使用してニトリルゴムの水素化を行った際に得られる、水素化ニトリルゴムの水溶性有機溶媒溶液から、白金族元素含有触媒に由来の白金族元素を、その回収や再利用のために、水溶性高分子に吸着させたものが好適に挙げられる。
<Water-soluble polymer with platinum group elements adsorbed>
Subsequently, the water-soluble polymer which the platinum group element adsorb | sucked used in the collection | recovery method of this invention is demonstrated.
The water-soluble polymer adsorbed with the platinum group element used in the recovery method of the present invention is not particularly limited. For example, when the nitrile rubber is hydrogenated using the above platinum group element-containing catalyst. A platinum group element derived from a platinum group element-containing catalyst is adsorbed on a water-soluble polymer for recovery and reuse from a water-soluble organic solvent solution of hydrogenated nitrile rubber obtained in Can be mentioned.
水素化ニトリルゴムから、白金族元素含有触媒に由来の白金族元素を、その回収や再利用のために、水溶性高分子に吸着させるための具体的な方法としては、たとえば、上記のような白金族元素含有触媒を使用してニトリルゴムの水素化を行った際に得られる、水素化ニトリルゴムの水溶性有機溶媒溶液に対し、水溶性高分子の水溶液を添加し、次いで、これを撹拌する方法が挙げられる。そして、このような方法によれば、水素化ニトリルゴムの水溶性有機溶媒溶液に、水溶性高分子の水溶液を添加し、これを撹拌することで、水素化ニトリルゴムの水溶性有機溶媒溶液に含まれる、白金族元素に水溶性高分子が配位し、白金族元素が水溶性高分子に取り込まれ、その一方で、水溶性高分子が、水溶性有機溶媒の影響により脱水和することで、水溶性高分子を、白金族元素が吸着した状態で析出させることができ、これにより白金族元素含有触媒に由来する白金族元素を、水素化ニトリルゴムから適切に分離させることが可能となる。また、この際においては、析出物として、白金族元素が吸着した水溶性高分子が得られることとなる。 As a specific method for adsorbing a platinum group element derived from a platinum group element-containing catalyst from a hydrogenated nitrile rubber to a water-soluble polymer for its recovery and reuse, for example, as described above An aqueous solution of a water-soluble polymer is added to a water-soluble organic solvent solution of hydrogenated nitrile rubber obtained when hydrogenating nitrile rubber using a platinum group element-containing catalyst, and then this is stirred. The method of doing is mentioned. According to such a method, an aqueous solution of a water-soluble polymer is added to a water-soluble organic solvent solution of hydrogenated nitrile rubber, and this is stirred, so that the water-soluble organic solvent solution of hydrogenated nitrile rubber is added. The water-soluble polymer is coordinated to the platinum group element contained, and the platinum group element is incorporated into the water-soluble polymer. On the other hand, the water-soluble polymer is dehydrated by the influence of the water-soluble organic solvent. The water-soluble polymer can be precipitated in a state in which the platinum group element is adsorbed, whereby the platinum group element derived from the platinum group element-containing catalyst can be appropriately separated from the hydrogenated nitrile rubber. . In this case, a water-soluble polymer having a platinum group element adsorbed is obtained as a precipitate.
本発明で用いる水溶性高分子としては、水溶性を有し、水に可溶な高分子であればよく、特に限定されない。このような水溶性高分子としては、アミノ基含有(メタ)アクリレート系重合体(「アミノ基含有メタクリレート系重合体および/またはアミノ基含有アクリレート系重合体」の意味。以下、同様。)、カルボキシキル基含有(メタ)アクリレート系重合体、スルホン酸基含有(メタ)アクリレート系重合体、リン酸基含有(メタ)アクリレート系重合体などの変性基含有(メタ)アクリレート系重合体;アルキルセルロース、ヒドロキシアルキルセルロース、アルキルヒドロキシアルキルセルロースなどのセルロース誘導体;などが挙げられるが、これらの中でも、白金族元素との親和性が高く、水素化ニトリルゴムからの白金族元素の分離効果がより高いという観点より、変性基含有(メタ)アクリレート系重合体が好ましく、アミノ基含有(メタ)アクリレート系重合体がより好ましい。また、水溶性高分子に白金族元素含有触媒に由来する白金族元素を取り込ませた後、水溶性高分子を適切に析出させるという観点より、水溶性高分子としては、電気的に中性な水溶性高分子(すなわち、カチオン化やアニオン化がされてない水溶性高分子)であることが好ましく、特に、電気的に中性なアミノ基含有(メタ)アクリレート系重合体(すなわち、カチオン化やアニオン化がされてないアミノ基含有(メタ)アクリレート系重合体)が特に好ましい。 The water-soluble polymer used in the present invention is not particularly limited as long as it is water-soluble and soluble in water. Examples of such water-soluble polymers include amino group-containing (meth) acrylate polymers (meaning “amino group-containing methacrylate polymer and / or amino group-containing acrylate polymer”, the same shall apply hereinafter), carboxy. Modified group-containing (meth) acrylate polymers such as kill group-containing (meth) acrylate polymers, sulfonic acid group-containing (meth) acrylate polymers, and phosphate group-containing (meth) acrylate polymers; alkyl cellulose, Cellulose derivatives such as hydroxyalkyl cellulose and alkylhydroxyalkyl cellulose; and the like. Among these, the viewpoint of high affinity with platinum group elements and higher effect of separating platinum group elements from hydrogenated nitrile rubber. More preferred are modified group-containing (meth) acrylate polymers, amino groups Available (meth) acrylate-based polymer is more preferable. From the viewpoint of appropriately depositing the water-soluble polymer after incorporating the platinum group element derived from the platinum group element-containing catalyst into the water-soluble polymer, the water-soluble polymer is electrically neutral. It is preferably a water-soluble polymer (that is, a water-soluble polymer that has not been cationized or anionized), and particularly an electrically neutral amino group-containing (meth) acrylate polymer (that is, cationized). And amino group-containing (meth) acrylate polymers that are not anionized) are particularly preferred.
アミノ基含有(メタ)アクリレート系重合体としては、(メタ)アクリル酸エステル単位を主成分とする重合体であって、少なくとも一部にアミノ基を含有する重合体であればよく、特に限定されない。アミノ基含有(メタ)アクリレート系重合体は、たとえば、アミノ基含有(メタ)アクリル酸エステル単量体の単独重合体、二種以上のアミノ基含有(メタ)アクリル酸エステル単量体の共重合体、一種以上のアミノ基含有(メタ)アクリル酸エステル単量体と、これと共重合可能な一種以上の単量体との共重合体などが挙げられる。 The amino group-containing (meth) acrylate polymer is not particularly limited as long as it is a polymer having a (meth) acrylic acid ester unit as a main component and containing at least a part of an amino group. . The amino group-containing (meth) acrylate polymer is, for example, a homopolymer of an amino group-containing (meth) acrylate monomer, or a co-polymer of two or more amino group-containing (meth) acrylate monomers. And a copolymer of one or more amino group-containing (meth) acrylic acid ester monomers and one or more monomers copolymerizable therewith.
アミノ基含有(メタ)アクリル酸エステル単量体の具体例としては、N,N-ジメチルアミノエチルアクリレート(DMAEA)、N,N-ジメチルアミノエチルメタクリレート(DMAEMA)、N,N-ジメチルアミノプロピルアクリレート、N,N-ジメチルアミノプロピルメタクリレート、N,N-t-ブチルアミノエチルアクリレート、N,N-t-ブチルアミノエチルメタクリレート、N,N-モノメチルアミノエチルアクリレート、N,N-モノメチルアミノエチルメタクリレート等のアミノアルキル(メタ)アクリレート;N,N-ジメチルアクリルアミド、N,N-ジメチルメタクリルアミド、N,N-ジエチルアクリルアミド、N,N-ジエチルメタクリルアミド、N,N-ジメチルアミノプロピルアクリルアミド、N,N-ジメチルアミノプロピルメタクリルアミド、N,N-ジメチルアミノエチルアクリルアミド、N,N-ジメチルアミノエチルメタクリルアミド、N-イソプロピルアクリルアミド等のN-アミノアルキル(メタ)アクリルアミド;などが挙げられる。アミノ基含有(メタ)アクリル酸エステル単量体は一種単独でも、複数種を併用してもよい。これらのなかでも、アミノアルキル(メタ)アクリレートが好ましく、N,N-ジメチルアミノエチルメタクリレート(DMAEMA)が特に好ましい。 Specific examples of amino group-containing (meth) acrylic acid ester monomers include N, N-dimethylaminoethyl acrylate (DMAEA), N, N-dimethylaminoethyl methacrylate (DMAEMA), and N, N-dimethylaminopropyl acrylate. N, N-dimethylaminopropyl methacrylate, N, Nt-butylaminoethyl acrylate, N, Nt-butylaminoethyl methacrylate, N, N-monomethylaminoethyl acrylate, N, N-monomethylaminoethyl methacrylate, etc. Aminoalkyl (meth) acrylates; N, N-dimethylacrylamide, N, N-dimethylmethacrylamide, N, N-diethylacrylamide, N, N-diethylmethacrylamide, N, N-dimethylaminopropylacrylamide, , N- dimethylaminopropyl methacrylamide, N, N- dimethylaminoethyl acrylamide, N, N- dimethylaminoethyl methacrylamide, N- aminoalkyl (meth) acrylamides such as N- isopropylacrylamide; and the like. The amino group-containing (meth) acrylic acid ester monomer may be used alone or in combination of two or more. Among these, aminoalkyl (meth) acrylate is preferable, and N, N-dimethylaminoethyl methacrylate (DMAEMA) is particularly preferable.
また、共重合可能な単量体の具体例としては、アクリル酸、メタクリル酸、イタコン酸、マレイン酸、フマル酸、無水マレイン酸、無水イタコン酸、無水フマル酸等の不飽和カルボン酸;2-ヒドロキシエチルアクリレート、ヒドロキシプロピルアクリレート、4-ヒドロキシブチルアクリレート、2-ヒドロキシエチルメタクリレート、ヒドロキシプロピルメタクリレート、4-ヒドロキシブチルメタクリレート等の水酸基含有ビニル;スチレン、2-メチルスチレン、t-ブチルスチレン、クロルスチレン、ビニルアニソール、ビニルナフタレン、ジビニルベンゼン等の芳香族ビニル;アクリルアミド、メタクリルアミド、N-メチロールメタクリルアミド、N-メチロールアクリルアミド、ジアセトンアクリルアミド、マレイン酸アミド等のアミド;酢酸ビニル、プロピオン酸ビニル等のビニルエステル;塩化ビニリデン、フッ化ビニリデン等のハロゲン化ビニリデン;塩化ビニル、ジビニルエーテル、メチルビニルケトン、N-ビニルアセトアミド、クロロプレン、エチレン、プロピレン、イソプレン、ブタジエン、ビニルピロリドン、2-メトキシエチルアクリレート、2-エトキシエチルアクリレート、グリシジルアクリレート、グリシジルメタアクリレート、アリルグリシジルエーテル、アクリロニトリル、メタアクリロニトリル、エチレングリコールジメタクリレート、ジエチレングリコールジメタクリレート、トリエチレングリコールジメタクリレート、ポリエチレングリコールジメタクリレート、ポリプロピレングリコールジメタクリレート、ネオペンチルグリコールジメタクリレート、1,3-ブチレングリコールジメタクリレート、1,6-ヘキサンジオールジメタクリレート、ネオペンチルグリコールジメタクリレート、ポリエチレングリコールジアクリレート、1,6-ヘキサンジオールジアクリレート、ネオペンチルグリコールジアクリレート、トリプロピレングリコールジアクリレート、ポリプロピレングリコールジアクリレート、トリメチロールプロパントリメタクリレート、トリメチロールプロパントリアクリレート、テトラメチロールメタントリアクリレート、テトラメチロールメタンテトラアクリレート、アリルメタクリレート、アリルアクリレート、ジシクロペンテニルアクリレート、ジシクロペンテニルオキシエチルアクリレート、イソプロペニル-α,α-ジメチルベンジルイソシアネート、アリルメルカプタン等が挙げられる。共重合可能な単量体は一種単独でも、複数種を併用してもよい。 Specific examples of the copolymerizable monomer include unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, maleic anhydride, itaconic anhydride, and fumaric anhydride; 2- Hydroxyl-containing vinyl such as hydroxyethyl acrylate, hydroxypropyl acrylate, 4-hydroxybutyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, 4-hydroxybutyl methacrylate; styrene, 2-methylstyrene, t-butylstyrene, chlorostyrene, Aromatic vinyl such as vinyl anisole, vinyl naphthalene, divinylbenzene; acrylamide, methacrylamide, N-methylol methacrylamide, N-methylol acrylamide, diacetone acrylamide, maleic acid Amides such as vinyl acetate; Vinyl esters such as vinyl acetate and vinyl propionate; Vinylidene halides such as vinylidene chloride and vinylidene fluoride; Vinyl chloride, divinyl ether, methyl vinyl ketone, N-vinylacetamide, chloroprene, ethylene, propylene, isoprene , Butadiene, vinyl pyrrolidone, 2-methoxyethyl acrylate, 2-ethoxyethyl acrylate, glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether, acrylonitrile, methacrylonitrile, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, polyethylene Glycol dimethacrylate, polypropylene glycol dimethacrylate, neopentyl Recall dimethacrylate, 1,3-butylene glycol dimethacrylate, 1,6-hexanediol dimethacrylate, neopentyl glycol dimethacrylate, polyethylene glycol diacrylate, 1,6-hexanediol diacrylate, neopentyl glycol diacrylate, tripropylene Glycol diacrylate, polypropylene glycol diacrylate, trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, tetramethylolmethane triacrylate, tetramethylolmethane tetraacrylate, allyl methacrylate, allyl acrylate, dicyclopentenyl acrylate, dicyclopentenyloxyethyl acrylate , Isopropenyl-α, α-dimethylben Le isocyanate, allyl mercaptan, and the like. The copolymerizable monomers may be used singly or in combination.
アミノ基含有(メタ)アクリレート系重合体中における、アミノ基含有(メタ)アクリル酸エステル単量体単位の含有割合は、水素化ニトリルゴムからの白金族元素の分離効果をより高めるという観点より、好ましくは30~100重量%、より好ましくは50~100重量%、特に好ましくは70~100重量%である。 In the amino group-containing (meth) acrylate polymer, the content ratio of the amino group-containing (meth) acrylate monomer unit is from the viewpoint of further enhancing the separation effect of the platinum group element from the hydrogenated nitrile rubber. It is preferably 30 to 100% by weight, more preferably 50 to 100% by weight, and particularly preferably 70 to 100% by weight.
本発明で用いる水溶性高分子の重量平均分子量(Mw)は、水素化ニトリルゴムからの白金族元素の分離効果をより高めるという観点より、好ましくは1,000~1,500,000、より好ましくは5,000~1,200,000、さらに好ましくは10,000~1,000,000、さらにより好ましくは20,000~1,000,000、さらに一層好ましくは100,000~1,000,000、特に好ましくは300,000~1,000,000、最も好ましくは600,000~1,000,000である。水溶性高分子の重量平均分子量(Mw)は、ゲル・パーミエーション・クロマトグラフィー法を用いて、標準ポリスチレンあるいは標準ポリエチレングリコール換算にて求めることができる。 The weight average molecular weight (Mw) of the water-soluble polymer used in the present invention is preferably 1,000 to 1,500,000, more preferably from the viewpoint of further enhancing the separation effect of the platinum group element from the hydrogenated nitrile rubber. Is from 5,000 to 1,200,000, more preferably from 10,000 to 1,000,000, even more preferably from 20,000 to 1,000,000, still more preferably from 100,000 to 1,000,000. 000, particularly preferably 300,000 to 1,000,000, most preferably 600,000 to 1,000,000. The weight average molecular weight (Mw) of the water-soluble polymer can be determined in terms of standard polystyrene or standard polyethylene glycol using a gel permeation chromatography method.
水素化ニトリルゴムの水溶性有機溶媒溶液に、水溶性高分子を水溶液の状態で添加する際における、水溶液中の水溶性高分子の濃度は、水素化ニトリルゴムからの白金族元素の分離をより効率的に行うという観点より、好ましくは1~40重量%、より好ましくは2~30重量%、さらに好ましくは5~20重量%である。 When adding a water-soluble polymer in the form of an aqueous solution to a water-soluble organic solvent solution of the hydrogenated nitrile rubber, the concentration of the water-soluble polymer in the aqueous solution is such that the platinum group element is separated from the hydrogenated nitrile rubber. From the viewpoint of carrying out efficiently, it is preferably 1 to 40% by weight, more preferably 2 to 30% by weight, and further preferably 5 to 20% by weight.
また、水素化ニトリルゴムの水溶性有機溶媒溶液に、水溶性高分子を水溶液の状態で添加する際における、水溶性高分子の水溶液の添加量は、水素化ニトリルゴムからの白金族元素の分離をより効率的に行うという観点より、水素化ニトリルゴム100重量部に対する、水溶性高分子の添加量が0.1~50重量部となる量が好ましく、0.5~40重量部となる量がより好ましく、1~30重量部となる量がさらに好ましく、1~5重量部となる量が特に好ましい。 In addition, when the water-soluble polymer is added to the water-soluble organic solvent solution of the hydrogenated nitrile rubber in the form of an aqueous solution, the amount of the aqueous solution of the water-soluble polymer is determined so that the platinum group element is separated from the hydrogenated nitrile rubber. From the viewpoint of more efficiently performing the step, the amount of the water-soluble polymer added is preferably 0.1 to 50 parts by weight, and preferably 0.5 to 40 parts by weight with respect to 100 parts by weight of the hydrogenated nitrile rubber. Is more preferably 1 to 30 parts by weight, and particularly preferably 1 to 5 parts by weight.
水素化ニトリルゴムの水溶性有機溶媒溶液に、水溶性高分子を水溶液の状態で添加して、撹拌を行う際における、攪拌方法としては、特に限定されないが、たとえば、攪拌機を用いた方法や振とう器を用いた方法などが挙げられる。また、撹拌を行う際における、攪拌の条件も、特に限定されず、攪拌温度は、好ましくは5~50℃、より好ましくは10~40℃であり、また、攪拌速度は、好ましくは1~500rpm、より好ましくは5~100rpmである。混合時間は1.5時間以上であり、好ましくは2時間以上、より好ましくは3時間以上であり、上限は特に限定されないが、24時間以下であり、混合時間をこのような範囲とすることにより、水素化ニトリルゴムからの白金族元素の分離を、高い効率にて行うことができる。 The stirring method for adding a water-soluble polymer in the state of an aqueous solution to a water-soluble organic solvent solution of hydrogenated nitrile rubber and performing stirring is not particularly limited. For example, a method using a stirrer or a vibration method is used. Examples include a method using a tool. In addition, the stirring conditions during the stirring are not particularly limited, and the stirring temperature is preferably 5 to 50 ° C., more preferably 10 to 40 ° C., and the stirring speed is preferably 1 to 500 rpm. More preferably, it is 5 to 100 rpm. The mixing time is 1.5 hours or more, preferably 2 hours or more, more preferably 3 hours or more, and the upper limit is not particularly limited, but it is 24 hours or less, and the mixing time is in such a range. Separation of the platinum group element from the hydrogenated nitrile rubber can be performed with high efficiency.
<白金族元素が吸着した水溶性高分子からの白金族元素の回収>
そして、本発明の白金族元素の回収方法は、上述した白金族元素が吸着した水溶性高分子から、白金族元素を回収する方法である。具体的には、本発明の白金族元素の回収方法においては、白金族元素が吸着した水溶性高分子と、塩酸水溶液とを、チオ尿素の存在下において、混合するものであり、これにより、白金族元素が吸着した水溶性高分子から、白金族元素を回収するものである。
<Recovery of platinum group element from water-soluble polymer adsorbed with platinum group element>
The platinum group element recovery method of the present invention is a method of recovering a platinum group element from the above-described water-soluble polymer adsorbed with the platinum group element. Specifically, in the platinum group element recovery method of the present invention, a water-soluble polymer on which the platinum group element is adsorbed and an aqueous hydrochloric acid solution are mixed in the presence of thiourea. The platinum group element is recovered from the water-soluble polymer adsorbed with the platinum group element.
ここで、本発明においては、このような塩酸およびチオ尿素を用いた白金族元素の回収方法において、予め、塩酸濃度を0.25~31.50重量%に調整した塩酸水溶液を準備し、このような濃度に調整された塩酸水溶液中に、白金族元素が吸着した水溶性高分子を添加するものである。特に、本発明者等が検討を行ったところ、白金族元素が吸着した水溶性高分子と、塩酸水溶液とを互いに混ぜ合わせる時点(すなわち、白金族元素が吸着した水溶性高分子と、塩酸水溶液とを接触させる時点)における、塩酸水溶液中における塩酸濃度が高すぎると、白金族元素を回収した後の水溶性高分子が劣化してしまい、これにより、白金族元素を吸着させる用途に再利用した際における、白金族元素の吸着率が低下してしまうという問題があることを見出したものである。 Here, in the present invention, in such a platinum group element recovery method using hydrochloric acid and thiourea, a hydrochloric acid aqueous solution having a hydrochloric acid concentration adjusted to 0.25 to 31.50% by weight in advance is prepared. A water-soluble polymer adsorbed with a platinum group element is added to an aqueous hydrochloric acid solution adjusted to such a concentration. In particular, as a result of studies by the present inventors, a water-soluble polymer adsorbed with a platinum group element and a hydrochloric acid aqueous solution are mixed together (that is, a water-soluble polymer adsorbed with a platinum group element and a hydrochloric acid aqueous solution). If the concentration of hydrochloric acid in the aqueous hydrochloric acid solution is too high, the water-soluble polymer after recovery of the platinum group element will deteriorate, and this will be reused for the purpose of adsorbing the platinum group element. It has been found that there is a problem that the adsorption rate of the platinum group element is reduced.
そして、本発明によれば、このような状況において、白金族元素が吸着した水溶性高分子と、塩酸水溶液とを互いに混ぜ合わせる時点(すなわち、白金族元素が吸着した水溶性高分子と、塩酸水溶液とが接触させる時点)における、塩酸水溶液の濃度を0.25~31.50重量%に制御することにより、このような問題を有効に解決できることを見出したものである。特に、本発明者等の知見によると、水素化反応後の水素化ニトリルゴムを水溶性有機溶媒溶液として得た場合には、水素化に用いた白金族元素含有触媒に由来の白金族元素の分離は、水溶性有機溶媒中で行われるため、酸性雰囲気とされることはなく、そのため、このような用途に用いられる水溶性高分子は、塩酸による影響を受けやすい傾向にあるものであることを見出したものであり、これに対し、本発明によれば、白金族元素が吸着した水溶性高分子と、塩酸水溶液とを互いに混ぜ合わせる時点(すなわち、白金族元素が吸着した水溶性高分子と、塩酸水溶液とが接触させる時点)における、塩酸水溶液の濃度を上記範囲に制御することにより、このような問題を有効に解決できることを見出したものである。そのため、本発明によれば、吸着剤として、水素化ニトリルゴムの水素化に用いた白金族元素含有触媒に由来の白金族元素の吸着に好適に用いられる水溶性高分子を用いた場合、とりわけ、吸着剤として、アミノ基含有(メタ)アクリレート系重合体を用いた場合に、このような塩酸水溶液とを互いに混ぜ合わせる時点(すなわち、白金族元素が吸着した水溶性高分子と、塩酸水溶液とが接触させる時点)における、塩酸水溶液の濃度の影響が大きくなる傾向にあるものであり、そのため、吸着剤として、水溶性高分子を用いた場合、とりわけ、アミノ基含有(メタ)アクリレート系重合体を用いた場合に、本発明の作用効果が顕著になるものである。 According to the present invention, in such a situation, when the water-soluble polymer adsorbed with the platinum group element and the hydrochloric acid aqueous solution are mixed with each other (that is, the water-soluble polymer adsorbed with the platinum group element and hydrochloric acid It has been found that such a problem can be effectively solved by controlling the concentration of the aqueous hydrochloric acid solution at the time of contact with the aqueous solution to 0.25 to 31.50% by weight. In particular, according to the knowledge of the present inventors, when the hydrogenated nitrile rubber after the hydrogenation reaction was obtained as a water-soluble organic solvent solution, the platinum group element derived from the platinum group element-containing catalyst used for the hydrogenation Separation is carried out in a water-soluble organic solvent, so there is no acidic atmosphere, so water-soluble polymers used in such applications tend to be susceptible to hydrochloric acid. In contrast, according to the present invention, the water-soluble polymer adsorbed with the platinum group element and the hydrochloric acid aqueous solution are mixed with each other (that is, the water-soluble polymer adsorbed with the platinum group element). It has been found that such a problem can be effectively solved by controlling the concentration of the hydrochloric acid aqueous solution in the above range at the time of contact with the hydrochloric acid aqueous solution. Therefore, according to the present invention, when the water-soluble polymer suitably used for the adsorption of the platinum group element derived from the platinum group element-containing catalyst used for hydrogenation of the hydrogenated nitrile rubber is used as the adsorbent, When an amino group-containing (meth) acrylate polymer is used as the adsorbent, the aqueous hydrochloric acid solution is mixed with each other (that is, the water-soluble polymer on which the platinum group element is adsorbed, the aqueous hydrochloric acid solution, The concentration of the aqueous hydrochloric acid solution at the time of contact) tends to increase. Therefore, when a water-soluble polymer is used as the adsorbent, an amino group-containing (meth) acrylate polymer, in particular, is used. When this is used, the effect of the present invention becomes remarkable.
本発明の白金族元素の回収方法において、予め準備する塩酸水溶液中における、塩酸濃度は0.25~31.50重量%であり、好ましくは10.0~20.0重量%、より好ましくは14.0~17.5重量%である。塩酸水溶液中における、塩酸濃度が高すぎると、白金族元素を回収した後の水溶性高分子を、白金族元素を吸着させる用途に再利用した際における回収効率が低下してしまう。一方、塩酸水溶液中における、塩酸濃度が低すぎると、白金族元素が吸着した水溶性高分子からの、白金族元素の回収効率が低下してしまう。 In the platinum group element recovery method of the present invention, the hydrochloric acid concentration in the hydrochloric acid aqueous solution prepared in advance is 0.25 to 31.50% by weight, preferably 10.0 to 20.0% by weight, more preferably 14%. 0.0-17.5% by weight. If the concentration of hydrochloric acid in the aqueous hydrochloric acid solution is too high, the recovery efficiency when the water-soluble polymer after recovering the platinum group element is reused for the purpose of adsorbing the platinum group element is lowered. On the other hand, if the hydrochloric acid concentration in the aqueous hydrochloric acid solution is too low, the recovery efficiency of the platinum group element from the water-soluble polymer adsorbed with the platinum group element is lowered.
なお、塩酸水溶液中に、白金族元素が吸着した水溶性高分子を添加する際には、白金族元素が吸着した水溶性高分子は、固体の状態で添加してもよいし、あるいは、水溶液の状態で添加してもよいが、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、混合液中における、塩酸濃度を制御し易いという観点より、白金族元素が吸着した水溶性高分子は、固体の状態で添加することが好ましい。なお、この際においては、水溶性高分子は、実質的に固体状態であるといえるものであればよく、若干量の水分(たとえば、1重量%以下程度の水分)が含まれていてもよい。 In addition, when adding the water-soluble polymer in which the platinum group element is adsorbed to the hydrochloric acid aqueous solution, the water-soluble polymer in which the platinum group element is adsorbed may be added in a solid state, or an aqueous solution. However, it is easy to control the hydrochloric acid concentration in the mixed solution when mixing the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea. From the viewpoint, the water-soluble polymer on which the platinum group element is adsorbed is preferably added in a solid state. In this case, the water-soluble polymer is not limited as long as it can be said to be substantially in a solid state, and may contain a slight amount of water (for example, about 1% by weight or less). .
また、本発明の白金族元素の回収方法においては、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合するものであるが、これらを混合している際における、混合液中における、チオ尿素の含有割合を0.5~20.0重量%とするものであり、好ましくは3.0~18.0重量%、より好ましくは5.0~17.0重量%である。混合液中における、チオ尿素の含有割合が少なすぎると、白金族元素が吸着した水溶性高分子からの、白金族元素の回収効率が低下してしまう。一方、チオ尿素の含有割合が多すぎると、水溶性高分子中に硫黄が取り込まれてしまい、水溶性高分子を吸着剤として再利用した際に、吸着の対象となる水素化ニトリルゴムなどの共役ジエン系ゴムに硫黄が混入し、これにより、乾燥工程の熱などにより架橋が進行してしまったり、最終的に得られる水素化ニトリルゴムなどの水素化共役ジエン系ゴムに意図しない硫黄が含まれることで、架橋の制御が困難となる場合がある。 In the platinum group element recovery method of the present invention, a hydrochloric acid aqueous solution and a water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea, and these are mixed. In this case, the content ratio of thiourea in the mixed solution is 0.5 to 20.0% by weight, preferably 3.0 to 18.0% by weight, more preferably 5.0 to 17%. 0% by weight. When the content ratio of thiourea in the mixed solution is too small, the recovery efficiency of the platinum group element from the water-soluble polymer adsorbed with the platinum group element is lowered. On the other hand, if the content ratio of thiourea is too large, sulfur is taken into the water-soluble polymer, and when the water-soluble polymer is reused as an adsorbent, such as hydrogenated nitrile rubber that is the object of adsorption. Sulfur is mixed into the conjugated diene rubber, which may cause cross-linking due to heat in the drying process, etc., or the hydrogenated conjugated diene rubber such as hydrogenated nitrile rubber that is finally obtained contains unintended sulfur. As a result, it may be difficult to control crosslinking.
なお、本発明の白金族元素の回収方法においては、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合するものであればよく、チオ尿素の添加時期としては、特に限定されないが、(1)塩酸水溶液中に、チオ尿素を予め添加しておき、チオ尿素を含有する塩酸水溶液に、白金族元素が吸着した水溶性高分子を添加して混合する方法、(2)塩酸水溶液に、白金族元素が吸着した水溶性高分子を添加する際に、チオ尿素をそのまま、あるいは水溶液の状態にて添加して混合する方法、(3)塩酸水溶液に、白金族元素が吸着した水溶性高分子を添加して混合を開始した後に、チオ尿素をそのまま、あるいは水溶液の状態にて添加して、混合を継続する方法、などが挙げられる。これらの中でも、操作性の観点より、上記(1)の方法が好ましい。この際における、チオ尿素を含有する塩酸水溶液中における、チオ尿素の含有割合は、特に限定されないが、好ましくは1.0~35.0重量%、より好ましくは2.0~25.0重量%、さらに好ましくは5.0~10.0重量%である。 In the platinum group element recovery method of the present invention, it is sufficient if the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea. Although it is not particularly limited, (1) thiourea is added in advance to an aqueous hydrochloric acid solution, and a water-soluble polymer adsorbed with a platinum group element is added to and mixed with an aqueous hydrochloric acid solution containing thiourea. Method, (2) when adding a water-soluble polymer adsorbed with a platinum group element to an aqueous hydrochloric acid solution, adding thiourea as it is or in the state of an aqueous solution and mixing, (3) For example, there is a method in which mixing is started by adding a water-soluble polymer adsorbed with a platinum group element and then adding thiourea as it is or in the state of an aqueous solution to continue mixing. Among these, the method (1) is preferable from the viewpoint of operability. In this case, the content ratio of thiourea in the aqueous hydrochloric acid solution containing thiourea is not particularly limited, but is preferably 1.0 to 35.0% by weight, more preferably 2.0 to 25.0% by weight. More preferably, it is 5.0 to 10.0% by weight.
また、本発明の白金族元素の回収方法においては、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、混合液中における、白金族元素が吸着した水溶性高分子の含有割合を、16~72重量%とするものであり、好ましくは20~65重量%、より好ましくは20~55重量%、さらに好ましくは30~50重量%である。混合液中における、白金族元素が吸着した水溶性高分子の含有割合が少なすぎると、白金族元素を回収した後の水溶性高分子の回収率(すなわち、再利用に供することのできる水溶性高分子の割合)が低下してしまう。一方、混合液中における、白金族元素が吸着した水溶性高分子の含有割合が多すぎると、白金族元素が吸着した水溶性高分子からの、白金族元素の回収効率が低下してしまう。 Further, in the platinum group element recovery method of the present invention, the platinum group element in the mixed solution when the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea. The content ratio of the water-soluble polymer adsorbed by is 16 to 72% by weight, preferably 20 to 65% by weight, more preferably 20 to 55% by weight, still more preferably 30 to 50% by weight. . If the content of the water-soluble polymer adsorbed with the platinum group element in the mixed solution is too small, the recovery rate of the water-soluble polymer after the platinum group element is recovered (that is, the water-soluble polymer that can be reused) The ratio of the polymer) is reduced. On the other hand, if the content ratio of the water-soluble polymer to which the platinum group element is adsorbed is too large in the mixed solution, the recovery efficiency of the platinum group element from the water-soluble polymer to which the platinum group element has been adsorbed decreases.
なお、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、混合液中における塩酸濃度(すなわち、白金族元素が吸着した水溶性高分子およびチオ尿素を添加した後の混合液中における塩酸濃度)は、特に限定されないが、好ましくは1.0~16.0重量%であり、より好ましくは5.0~14.0重量%、さらに好ましくは6.0~9.0重量%である。混合液中における塩酸濃度を上記範囲とすることにより、白金族元素が吸着した水溶性高分子からの、白金族元素の回収効率をより適切に高めるこができる。 It should be noted that when the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea, the hydrochloric acid concentration in the mixed solution (that is, the water-soluble polymer adsorbed with the platinum group element and The concentration of hydrochloric acid in the mixed solution after addition of thiourea is not particularly limited, but is preferably 1.0 to 16.0% by weight, more preferably 5.0 to 14.0% by weight, and still more preferably Is 6.0 to 9.0% by weight. By making the hydrochloric acid concentration in the mixed solution in the above range, the recovery efficiency of the platinum group element from the water-soluble polymer adsorbed with the platinum group element can be more appropriately increased.
また、本発明の白金族元素の回収方法において、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、混合時間は、1.5時間以上、好ましくは2時間以上、より好ましくは2~4時間である。混合時間が短すぎると、白金族元素が吸着した水溶性高分子からの、白金族元素の回収効率が低下してしまう。一方、混合時間が長すぎると、プロセス全体のサイクルタイムが長くなり生産性が低下してしまう。 In the platinum group element recovery method of the present invention, the mixing time for mixing the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea is 1.5 hours or more. It is preferably 2 hours or more, more preferably 2 to 4 hours. If the mixing time is too short, the recovery efficiency of the platinum group element from the water-soluble polymer adsorbed with the platinum group element is lowered. On the other hand, if the mixing time is too long, the cycle time of the entire process becomes longer and the productivity is lowered.
塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、混合温度は、特に限定されないが、好ましくは5~90℃、より好ましくは10~30℃である。白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、これらの混合方法は、たとえば、攪拌機を用いた方法や振とう器を用いた方法などが挙げられる。 The mixing temperature in mixing the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea is not particularly limited, but is preferably 5 to 90 ° C., more preferably 10 to 30. ° C. Examples of the mixing method when mixing the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea include a method using a stirrer and a method using a shaker.
そして、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合させた後、得られた混合液に、水溶性高分子に対して溶解性を示さない有機溶媒を添加することで、水溶性高分子を析出させ、ろ過などの方法により、混合液から水溶性高分子を分離させる。また、水溶性高分子から脱離した白金族元素については、焼却などにより、混合液から回収することできる。一方、析出させた水溶性高分子は、ニトリルゴムなどの共役ジエン系ゴム中に含まれる炭素-炭素二重結合を水素化する際に用いられる、白金族元素含有触媒に由来の白金族元素を吸着させる吸着剤として、再利用することができる。水溶性高分子に対して溶解性を示さない有機溶媒としては、特に限定されず、使用する水溶性高分子の種類に応じて選択すればよいが、たとえば、アセトン、メチルエチルケトン、ジエチルケトン、メチルイソプロピルケトンなどのケトン類;テトラヒドロフラン、ジオキサンなどのエーテル類;酢酸エチルなどのエステル類;などが挙げられ、これらの有機溶媒の中でもケトン類が好ましく用いられ、アセトンが特に好適に用いられる。 Then, after mixing an aqueous hydrochloric acid solution and a water-soluble polymer adsorbed with a platinum group element in the presence of thiourea, the resulting mixture is an organic material that is not soluble in the water-soluble polymer. By adding a solvent, the water-soluble polymer is precipitated, and the water-soluble polymer is separated from the mixed solution by a method such as filtration. The platinum group element detached from the water-soluble polymer can be recovered from the mixed solution by incineration or the like. On the other hand, the deposited water-soluble polymer contains platinum group elements derived from a platinum group element-containing catalyst used for hydrogenating carbon-carbon double bonds contained in conjugated diene rubbers such as nitrile rubber. It can be reused as an adsorbent to be adsorbed. The organic solvent that is not soluble in the water-soluble polymer is not particularly limited and may be selected according to the type of the water-soluble polymer to be used. For example, acetone, methyl ethyl ketone, diethyl ketone, methyl isopropyl Ketones such as ketones; ethers such as tetrahydrofuran and dioxane; esters such as ethyl acetate; and the like. Among these organic solvents, ketones are preferably used, and acetone is particularly preferably used.
特に、本発明の回収方法においては、上述した所定の濃度の塩酸水溶液を予め準備し、このような予め準備した塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、特定の濃度のチオ尿素の存在下で混合するものであるため、白金族元素が吸着した水溶性高分子の劣化を抑制しながら、白金族元素の回収を行うことができるものであり、これにより、高い回収率での白金族元素の回収を実現しつつ、白金族元素を回収した後の水溶性高分子については、高い吸着率を維持した状態にて回収することができ、そのため、白金族元素を吸着させる用途に好適に再利用することができるものである。加えて、本発明の回収方法においては、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際に、白金族元素が吸着した水溶性高分子の含有割合を16~72重量%として混合を行うため、これにより、白金族元素を脱離させた後の水溶性高分子を高い回収率で回収することができるものであり、このような観点からも、白金族元素を吸着させる用途に好適に再利用することができるものである。 In particular, in the recovery method of the present invention, the aqueous hydrochloric acid solution having the predetermined concentration described above is prepared in advance, and the aqueous hydrochloric acid solution prepared in advance and the water-soluble polymer adsorbed with the platinum group element are mixed at a specific concentration. Because it is mixed in the presence of thiourea, the platinum group element can be recovered while suppressing the deterioration of the water-soluble polymer adsorbed with the platinum group element. The water-soluble polymer after recovering the platinum group element can be recovered in a state of maintaining a high adsorption rate while realizing the recovery of the platinum group element at the same time. It can be suitably reused for applications. In addition, in the recovery method of the present invention, the aqueous hydrochloric acid solution adsorbed with the platinum group element is mixed with the aqueous hydrochloric acid solution and the water soluble polymer adsorbed with the platinum group element in the presence of thiourea. Since the mixing is carried out at a content ratio of 16 to 72% by weight, this makes it possible to recover the water-soluble polymer after removing the platinum group element at a high recovery rate. Also, it can be suitably reused for applications in which platinum group elements are adsorbed.
以下、本発明を、さらに詳細な実施例に基づき説明するが、本発明は、これら実施例に限定されない。なお、以下において、「部」は、特に断りのない限り重量基準である。 Hereinafter, the present invention will be described based on more detailed examples, but the present invention is not limited to these examples. In the following, “part” is based on weight unless otherwise specified.
<製造例1>
(水素化アクリロニトリル-ブタジエン共重合体の製造)
反応器に、オレイン酸カリウム2部、イオン交換水180部、アクリロニトリル37部、およびt-ドデシルメルカプタン0.5部を、この順に仕込んだ。次いで、反応器内部を窒素で置換した後、ブタジエン63部を添加し、反応器を10℃に冷却して、クメンハイドロパーオキサイド0.01部、および硫酸第一鉄0.01部を添加した。次いで、反応器を10℃に保ったまま内容物を16時間攪拌した。その後、反応器内へ10重量%のハイドロキノン水溶液を添加して重合反応を停止させた後、重合反応液から未反応の単量体を除去することで、アクリロニトリル-ブタジエン共重合体のラテックスを得た。重合転化率は90%であった。
<Production Example 1>
(Production of hydrogenated acrylonitrile-butadiene copolymer)
A reactor was charged with 2 parts of potassium oleate, 180 parts of ion exchanged water, 37 parts of acrylonitrile, and 0.5 part of t-dodecyl mercaptan in this order. Next, after replacing the inside of the reactor with nitrogen, 63 parts of butadiene was added, the reactor was cooled to 10 ° C., and 0.01 parts of cumene hydroperoxide and 0.01 parts of ferrous sulfate were added. . The contents were then stirred for 16 hours while maintaining the reactor at 10 ° C. Thereafter, a 10% by weight hydroquinone aqueous solution was added to the reactor to stop the polymerization reaction, and then the unreacted monomer was removed from the polymerization reaction solution to obtain an acrylonitrile-butadiene copolymer latex. It was. The polymerization conversion was 90%.
次いで、上記とは別の反応器に、塩化カルシウム(凝固剤)3部を溶解した凝固水300部を入れ、これを50℃で攪拌しながら、上記にて得られたラテックスを凝固水中へ滴下した。そして、ここへ水酸化カリウム水溶液を加えてpHを11.5に保ちながら重合体クラムを析出させた後、凝固水から重合体クラムを分取して水洗後、50℃で減圧乾燥した。次いで、得られた重合体クラムをアセトンに溶解することで、重合体含量が15重量%のアセトン溶液を調製した。 Next, 300 parts of coagulated water in which 3 parts of calcium chloride (coagulant) is dissolved is placed in a reactor different from the above, and the latex obtained above is dropped into the coagulated water while stirring at 50 ° C. did. And after adding potassium hydroxide aqueous solution and keeping pH at 11.5 here, polymer crumb was precipitated, the polymer crumb was fractionated from coagulation water, washed with water, and dried under reduced pressure at 50 degreeC. Subsequently, the obtained polymer crumb was dissolved in acetone to prepare an acetone solution having a polymer content of 15% by weight.
そして、得られたアクリロニトリル-ブタジエン共重合体のアセトン溶液にシリカ担持型パラジウム(Pd)触媒(Pd量は「Pd金属/アクリロニトリル-ブタジエン共重合体」の比で1000重量ppm)を加えて、これを攪拌機付オートクレーブに投入し、窒素ガスを10分間流すことで溶存酸素を除去した。次いで、系内を2回水素ガスで置換後、5MPaの水素を加圧し、内容物を50℃に加温して6時間攪拌することで、水素化反応を行った。 Then, a silica-supported palladium (Pd) catalyst (Pd amount is 1000 ppm by weight in the ratio of “Pd metal / acrylonitrile-butadiene copolymer”) is added to the acetone solution of the obtained acrylonitrile-butadiene copolymer. Was put into an autoclave equipped with a stirrer, and dissolved oxygen was removed by flowing nitrogen gas for 10 minutes. Next, after the system was replaced twice with hydrogen gas, 5 MPa of hydrogen was pressurized, and the contents were heated to 50 ° C. and stirred for 6 hours to carry out a hydrogenation reaction.
水素化反応終了後、反応系を室温に冷却し、系内の水素を窒素で置換した。そして、水素化反応により得られた水素化アクリロニトリル-ブタジエン共重合体の溶液について、濾過を行うことで、シリカ担持型パラジウム触媒を回収し、ろ過後の水素化アクリロニトリル-ブタジエン共重合体の溶液を得た。 After completion of the hydrogenation reaction, the reaction system was cooled to room temperature, and the hydrogen in the system was replaced with nitrogen. The hydrogenated acrylonitrile-butadiene copolymer solution obtained by the hydrogenation reaction is filtered to recover the silica-supported palladium catalyst, and the filtered hydrogenated acrylonitrile-butadiene copolymer solution is recovered. Obtained.
上記にて得られた、ろ過後の水素化アクリロニトリル-ブタジエン共重合体の溶液のうち一部を採取し、これを10倍量の水中に投入して、共重合体を析出させ、得られた共重合体を真空乾燥機で24時間乾燥することで、固形状の水素化アクリロニトリル-ブタジエン共重合体を得た。得られた固形状の水素化アクリロニトリル-ブタジエン共重合体について、原子吸光測定により、共重合体中のパラジウム量を測定したところ、パラジウム量は151重量ppmであった。また、JIS K6235に準じてヨウ素価を測定したところ、ヨウ素価は、7.6であった。 A part of the filtered hydrogenated acrylonitrile-butadiene copolymer solution obtained above was collected and poured into 10 times the amount of water to precipitate the copolymer. The copolymer was dried with a vacuum dryer for 24 hours to obtain a solid hydrogenated acrylonitrile-butadiene copolymer. With respect to the obtained solid hydrogenated acrylonitrile-butadiene copolymer, the amount of palladium in the copolymer was measured by atomic absorption measurement. As a result, the amount of palladium was 151 ppm by weight. Further, when the iodine value was measured according to JIS K6235, the iodine value was 7.6.
<製造例2>
(水溶性高分子の製造)
反応器に、N,N-ジメチルアミノエチルメタクリレート(DMAEMA)10部、イオン交換水37部を仕込み、次いで、反応器内部を窒素で置換した後、反応器を75℃に加温して、ペルオキソ二硫酸アンモニウム0.35部を添加した。次いで、反応器を75℃に保ったまま内容物を1時間攪拌した。得られた高分子水溶液をアセトン中へ滴下し、重合体を析出させた後、アセトン中から重合体を分取してアセトン洗浄を行った後、50℃で減圧乾燥することにより固体状の水溶性高分子(ポリ(N,N-ジメチルアミノエチルメタクリレート))を得た。得られた水溶性高分子について、GPC測定により、ポリスチレン換算の重量平均分子量(Mw)を測定したところ、重量平均分子量(Mw)は650,000であった。そして、得られた水溶性高分子1部をイオン交換水10部に溶かして水溶性高分子の水溶液(水溶性高分子の濃度:9.1重量%)を得た。
<Production Example 2>
(Production of water-soluble polymers)
A reactor was charged with 10 parts of N, N-dimethylaminoethyl methacrylate (DMAEMA) and 37 parts of ion-exchanged water, and after the inside of the reactor was replaced with nitrogen, the reactor was heated to 75 ° C. 0.35 part of ammonium disulfate was added. The contents were then stirred for 1 hour while maintaining the reactor at 75 ° C. The obtained aqueous polymer solution was dropped into acetone to precipitate a polymer, and then the polymer was separated from the acetone, washed with acetone, and then dried under reduced pressure at 50 ° C. to obtain a solid aqueous solution. Polymer (poly (N, N-dimethylaminoethyl methacrylate)) was obtained. About the obtained water-soluble polymer, when the weight average molecular weight (Mw) of polystyrene conversion was measured by GPC measurement, the weight average molecular weight (Mw) was 650,000. Then, 1 part of the obtained water-soluble polymer was dissolved in 10 parts of ion-exchanged water to obtain an aqueous solution of water-soluble polymer (water-soluble polymer concentration: 9.1% by weight).
<参考例1>
(水溶性高分子を用いた、水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離)
製造例1で得られた、ろ過後の水素化アクリロニトリル-ブタジエン共重合体の溶液を一部採取し、これをバイアルに移し、水素化アクリロニトリル-ブタジエン共重合体の濃度が8重量%となるように、アセトンを添加して濃度調整を行った後、水素化アクリロニトリル-ブタジエン共重合体100部に対して、製造例2で得られた水溶性高分子の水溶液25部を添加した。次いで、振とう器(商品名「RECIPRO SHAKER SR-1」、タイテック社製)を使用して、25℃、100rpmの条件にて、24時間攪拌を行った。そして、24時間の撹拌により、水溶性高分子は固体となって沈降した。次いで、ろ過を行うことにより、パラジウムを吸着させた水溶性高分子を得た。そして、得られた固形状の水溶性高分子について、原子吸光測定により、水溶性高分子中のパラジウム量を測定したところ、パラジウム量は543重量ppmであった。
<Reference Example 1>
(Separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution using water-soluble polymer)
Part of the filtered hydrogenated acrylonitrile-butadiene copolymer solution obtained in Production Example 1 is collected and transferred to a vial so that the concentration of the hydrogenated acrylonitrile-butadiene copolymer is 8% by weight. After adjusting the concentration by adding acetone, 25 parts of the aqueous solution of the water-soluble polymer obtained in Production Example 2 was added to 100 parts of the hydrogenated acrylonitrile-butadiene copolymer. Subsequently, the mixture was stirred for 24 hours at 25 ° C. and 100 rpm using a shaker (trade name “RECIPRO SHAKER SR-1”, manufactured by Taitec Co., Ltd.). Then, the water-soluble polymer was precipitated as a solid by stirring for 24 hours. Subsequently, the water-soluble polymer which adsorb | sucked palladium was obtained by performing filtration. And about the obtained solid water-soluble polymer, when the amount of palladium in water-soluble polymer was measured by atomic absorption measurement, the amount of palladium was 543 weight ppm.
<実施例1>
(パラジウムを吸着させた水溶性高分子からのパラジウムの回収)
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度16.6重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液を得た。得られたチオ尿素含有塩酸水溶液100部に、参考例1において得られた、パラジウムを吸着させた固体状の水溶性高分子100部投入し、次いで、振とう器(商品名「RECIPRO SHAKER SR-1」、タイテック社製)を使用して、25℃、120rpmの条件にて4時間撹拌を行った。その後、攪拌後の混合液を、等量以上のアセトンに投入し、振とう器(商品名「RECIPRO SHAKER SR-1」、タイテック社製)を使用して撹拌し、ろ過をすることで、水溶性高分子の沈殿物を得た。得られた固形状の水溶性高分子について、原子吸光測定により、水溶性高分子中のパラジウム量を測定したところ、パラジウム量は16.4重量ppmまで減少していた。また、ろ過により、回収された水溶性高分子の沈殿物の量は、99.2部であり、水溶性高分子の回収率(水溶性高分子の回収率(重量%)=(回収された水溶性高分子の沈殿物の量÷チオ尿素含有塩酸水溶液中に投入した水溶性高分子の量)×100)は99.2重量%であった。
<Example 1>
(Recovery of palladium from water-soluble polymer adsorbed with palladium)
Using a commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, special reagent grade), thiourea (manufactured by Wako Pure Chemical Industries, special reagent grade), and ion-exchanged water, a hydrochloric acid concentration of 16.6% by weight, A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 6.9% by weight was obtained. To 100 parts of the resulting aqueous thiourea-containing hydrochloric acid solution, 100 parts of the solid water-soluble polymer obtained by adsorbing palladium obtained in Reference Example 1 was added, and then a shaker (trade name “RECIPRO SHAKER SR- 1 ”(manufactured by Taitec Co., Ltd.) was stirred for 4 hours at 25 ° C. and 120 rpm. Thereafter, the mixed liquid after stirring is put into an equal amount or more of acetone, stirred using a shaker (trade name “RECIPRO SHAKER SR-1”, manufactured by Taitec Co., Ltd.), and filtered to obtain a water-soluble solution. A precipitate of a functional polymer was obtained. When the amount of palladium in the water-soluble polymer was measured by atomic absorption measurement of the obtained solid water-soluble polymer, the amount of palladium was reduced to 16.4 ppm by weight. The amount of the water-soluble polymer precipitate recovered by filtration was 99.2 parts, and the water-soluble polymer recovery rate (water-soluble polymer recovery rate (% by weight)) = (recovered The amount of the water-soluble polymer precipitate / the amount of the water-soluble polymer charged into the thiourea-containing hydrochloric acid aqueous solution × 100) was 99.2% by weight.
(水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離)
そして、回収された水溶性高分子の沈殿物1部を、再度、イオン交換水10部に溶かして水溶性高分子の水溶液(水溶性高分子の濃度:9.1重量%)とし、上述した参考例1と同様にして、水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離操作を行った。その結果、得られた固形状の水溶性高分子について、原子吸光測定により、水溶性高分子中のパラジウム量を測定したところ、パラジウム量は528.1重量ppmであり、上記にて回収操作を経た、水溶性高分子によれば、水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離操作に、好適に再利用できるものであった。
(Separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution)
Then, 1 part of the recovered precipitate of the water-soluble polymer is dissolved again in 10 parts of ion-exchanged water to form an aqueous solution of the water-soluble polymer (water-soluble polymer concentration: 9.1% by weight). In the same manner as in Reference Example 1, the palladium was separated from the hydrogenated acrylonitrile-butadiene copolymer solution. As a result, when the amount of palladium in the water-soluble polymer was measured by atomic absorption measurement on the obtained solid water-soluble polymer, the amount of palladium was 528.1 ppm by weight, and the recovery operation was performed as described above. The water-soluble polymer that had passed through was able to be suitably reused for the separation of palladium from the hydrogenated acrylonitrile-butadiene copolymer solution.
そして、上記した「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を、同様にして、繰り返し2回行った(合計で3回)。1回目、2回目、3回目における、各結果を表1に示す。なお、表1中、「水溶性高分子の回収率」は、その値が高いほど、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」を行った後における、水溶性高分子の回収量が多くなるため好ましい。実施例1においては、「水溶性高分子の回収率」は、1回目:99.2重量%、2回目:99.5重量%、3回目:99.1重量%と、いずれも高い水準であった。また、「水溶性高分子中のパラジウム残留量」は、その値が低いほど、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」を行った際における、回収効率が高いと判断できるため、好ましい。実施例1においては、「水溶性高分子中のパラジウム残留量」は、1回目:16.4重量ppm、2回目:17.3重量ppm、3回目:16.9重量ppmと、いずれも低く抑えられたものであった。さらに、表1中、「再利用後の水溶性高分子中におけるパラジウム吸着量」は、その値が高いほど、水溶性高分子を、「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」操作に再利用した際における、吸着効率が高いと判断できるため、好ましい。実施例1においては、「再利用後の水溶性高分子中におけるパラジウム吸着量」は、1回目:528.1重量ppm、2回目:525.3重量ppm、3回目:526.4重量ppmと、いずれも高く、吸着効率に優れたものであった。 The operations of “recovering palladium from water-soluble polymer adsorbed with palladium” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated twice in the same manner. (3 times in total). Table 1 shows the results of the first, second and third times. In Table 1, the “recovery rate of water-soluble polymer” indicates that the higher the value, the “recovery rate of water-soluble polymer after performing palladium recovery from water-soluble polymer adsorbed palladium”. This is preferable because the amount recovered is large. In Example 1, the “recovery rate of the water-soluble polymer” was high: 1st: 99.2% by weight, 2nd: 99.5% by weight, 3rd: 99.1% by weight. there were. In addition, it can be determined that the lower the value of the “residual palladium amount in the water-soluble polymer”, the higher the recovery efficiency when “recovering palladium from the water-soluble polymer adsorbed with palladium” is performed. Therefore, it is preferable. In Example 1, the “residual amount of palladium in the water-soluble polymer” is as low as 1st: 16.4 ppm by weight, 2nd: 17.3 ppm by weight, 3rd: 16.9 ppm by weight. It was suppressed. Further, in Table 1, the “adsorption amount of palladium in the water-soluble polymer after reuse” indicates that the higher the value, the more the water-soluble polymer is expressed as “palladium adsorption from the hydrogenated acrylonitrile-butadiene copolymer solution”. This is preferable because it can be judged that the adsorption efficiency is high when it is reused for the “separation” operation. In Example 1, the “adsorption amount of palladium in the water-soluble polymer after reuse” is as follows: First time: 528.1 wt ppm, Second time: 525.3 wt ppm, Third time: 526.4 wt ppm , Both were high and excellent in adsorption efficiency.
<実施例2>
塩酸濃度16.6重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液100部に対する、パラジウムを吸着させた固体状の水溶性高分子の投入量を50部に変更したこと、および、振とう器を使用した攪拌時間を2時間に変更したこと以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Example 2>
The amount of the solid water-soluble polymer adsorbed with palladium was changed to 50 parts with respect to 100 parts of a thiourea-containing aqueous hydrochloric acid solution having a hydrochloric acid concentration of 16.6% by weight and a thiourea concentration of 6.9% by weight, and In the same manner as in Example 1 except that the stirring time using a shaker was changed to 2 hours, “Recovery of palladium from water-soluble polymer adsorbed with palladium” and “hydrogenated acrylonitrile-butadiene” Each operation of “separation of palladium from the copolymer solution” was repeated three times in total. Table 1 shows the results of the first, second and third times.
<実施例3>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、およびチオ尿素(和光純薬社製、試薬特級)を、イオン交換水にて希釈し、塩酸濃度30.9重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度30.9重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Example 3>
A commercially available aqueous hydrochloric acid solution (concentration of 12 mol / L, manufactured by Wako Pure Chemical Industries, special grade of reagent) and thiourea (produced by Wako Pure Chemical Industries, special grade of reagent) are diluted with ion-exchanged water, and a hydrochloric acid concentration of 30.9% by weight A thiourea-containing hydrochloric acid aqueous solution having a thiourea concentration of 6.9% by weight was obtained. Then, in the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 30.9% by weight and a thiourea concentration of 6.9% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<実施例4>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度0.4重量%、チオ尿素濃度7.4重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度0.4重量%、チオ尿素濃度7.4重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Example 4>
A commercially available aqueous hydrochloric acid solution with a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, special grade of reagent), thiourea (manufactured by Wako Pure Chemical Industries, special grade of reagent), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 7.4% by weight was obtained. Then, in the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 0.4% by weight and a thiourea concentration of 7.4% by weight prepared as described above was used. The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<実施例5>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度15.4重量%、チオ尿素濃度32.0重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度15.4重量%、チオ尿素濃度32.0重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Example 5>
A commercially available aqueous hydrochloric acid solution with a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, special grade of reagent), thiourea (manufactured by Wako Pure Chemical Industries, special grade of reagent), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 32.0% by weight was obtained. Then, in the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 15.4% by weight and a thiourea concentration of 32.0% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<実施例6>
塩酸濃度16.6重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液100部に対する、パラジウムを吸着させた固体状の水溶性高分子の投入量を25部に変更した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Example 6>
Except for changing the amount of the solid water-soluble polymer adsorbed with palladium to 25 parts to 100 parts of a thiourea-containing aqueous hydrochloric acid solution having a hydrochloric acid concentration of 16.6% by weight and a thiourea concentration of 6.9% by weight, In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer adsorbed with palladium” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. went. Table 1 shows the results of the first, second and third times.
<実施例7>
塩酸濃度16.6重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液100部に対する、パラジウムを吸着させた固体状の水溶性高分子の投入量を185部に変更した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Example 7>
Except for changing the amount of the solid water-soluble polymer adsorbed with palladium to 185 parts to 100 parts of a thiourea-containing aqueous hydrochloric acid solution having a hydrochloric acid concentration of 16.6% by weight and a thiourea concentration of 6.9% by weight, In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer adsorbed with palladium” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. went. Table 1 shows the results of the first, second and third times.
<比較例1>
参考例1において得られた、パラジウムを吸着させた水溶性高分子100部をイオン交換水77.65部に溶解し、水溶性高分子の水溶液を得た。得られた水溶性高分子の水溶液177.65部に、濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)18.9部、およびチオ尿素(和光純薬社製、試薬特級)3.45部を添加した以外は、実施例1と同様にして、振とう器による混合等の操作を行うことで、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」を行った。そして、実施例1と同様に、このような「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative Example 1>
100 parts of the water-soluble polymer adsorbed with palladium obtained in Reference Example 1 was dissolved in 77.65 parts of ion-exchanged water to obtain an aqueous solution of the water-soluble polymer. To 177.65 parts of the aqueous solution of the obtained water-soluble polymer, 18.9 parts of a commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade) and thiourea (manufactured by Wako Pure Chemical Industries, reagent (Special grade) Except for adding 3.45 parts, by performing operations such as mixing with a shaker in the same manner as in Example 1, "recovering palladium from water-soluble polymer adsorbed palladium" went. In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer adsorbed with palladium” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” are performed. Was repeated a total of 3 times. Table 1 shows the results of the first, second and third times.
<比較例2>
振とう器を使用した攪拌時間を1時間に変更したこと以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative example 2>
Except that the stirring time using a shaker was changed to 1 hour, in the same manner as in Example 1, “Recovery of palladium from water-soluble polymer adsorbed with palladium” and “hydrogenated acrylonitrile-butadiene copolymer” Each operation of “separation of palladium from polymer solution” was repeated a total of three times. Table 1 shows the results of the first, second and third times.
<比較例3>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度32.3重量%、チオ尿素濃度6.4重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度32.3重量%、チオ尿素濃度6.4重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からのパラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からのパラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative Example 3>
A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, reagent special grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 6.4% by weight was obtained. Then, in the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 32.3% by weight and a thiourea concentration of 6.4% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<比較例4>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度33.6重量%、チオ尿素濃度6.4重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度33.6重量%、チオ尿素濃度6.4重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からの、パラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative example 4>
A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, special grade of reagent), thiourea (manufactured by Wako Pure Chemical Industries, special grade of reagent), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 6.4% by weight was obtained. Then, in the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 33.6% by weight and a thiourea concentration of 6.4% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<比較例5>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度0.2重量%、チオ尿素濃度7.4重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度0.2重量%、チオ尿素濃度7.4重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からの、パラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative Example 5>
A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, reagent special grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 7.4% by weight was obtained. In the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 0.2% by weight and a thiourea concentration of 7.4% by weight prepared above was used. The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<比較例6>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度16.9重量%、チオ尿素濃度0.7重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度16.9重量%、チオ尿素濃度0.7重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からの、パラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative Example 6>
A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, special reagent grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 0.7% by weight was obtained. Then, in the same manner as in Example 1 except that 100 parts of the thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 16.9% by weight and a thiourea concentration of 0.7% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<比較例7>
濃度12mol/Lの市販の塩酸水溶液(和光純薬社製、試薬特級)、チオ尿素(和光純薬社製、試薬特級)、およびイオン交換水を用いて、塩酸濃度16.9重量%、チオ尿素濃度0.4重量%のチオ尿素含有塩酸水溶液を得た。そして、上記にて調製した塩酸濃度16.9重量%、チオ尿素濃度0.4重量%のチオ尿素含有塩酸水溶液100部を使用した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からの、パラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative Example 7>
A commercially available aqueous hydrochloric acid solution having a concentration of 12 mol / L (manufactured by Wako Pure Chemical Industries, reagent special grade), thiourea (manufactured by Wako Pure Chemical Industries, special reagent grade), and ion-exchanged water were used. A thiourea-containing hydrochloric acid aqueous solution having a urea concentration of 0.4% by weight was obtained. In the same manner as in Example 1 except that 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 16.9% by weight and a thiourea concentration of 0.4% by weight was used, The operations of “recovering palladium from water-soluble polymer” and “separating palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were repeated three times in total. Table 1 shows the results of the first, second and third times.
<比較例8>
塩酸濃度16.9重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液100部に対する、パラジウムを吸着させた固体状の水溶性高分子の投入量を17部に変更した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からの、パラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative Example 8>
Except for changing the input amount of the solid water-soluble polymer adsorbed with palladium to 17 parts with respect to 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 16.9% by weight and a thiourea concentration of 6.9% by weight, In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer on which palladium was adsorbed” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were performed in total 3 Repeated times. Table 1 shows the results of the first, second and third times.
<比較例9>
塩酸濃度16.9重量%、チオ尿素濃度6.9重量%のチオ尿素含有塩酸水溶液100部に対する、パラジウムを吸着させた固体状の水溶性高分子の投入量を300部に変更した以外は、実施例1と同様にして、「パラジウムを吸着させた水溶性高分子からの、パラジウムの回収」および「水素化アクリロニトリル-ブタジエン共重合体の溶液からの、パラジウムの分離」の各操作を合計3回繰り返し行った。1回目、2回目、3回目における、各結果を表1に示す。
<Comparative Example 9>
Except for changing the amount of solid water-soluble polymer adsorbed with palladium to 300 parts to 100 parts of a thiourea-containing hydrochloric acid aqueous solution having a hydrochloric acid concentration of 16.9% by weight and a thiourea concentration of 6.9% by weight, In the same manner as in Example 1, the operations of “recovery of palladium from water-soluble polymer on which palladium was adsorbed” and “separation of palladium from hydrogenated acrylonitrile-butadiene copolymer solution” were performed in total 3 Repeated times. Table 1 shows the results of the first, second and third times.
表1に示すように、0.25~31.50重量%の塩酸を含有する塩酸水溶液を予め準備し、予め準備した塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、混合液中における、白金族元素が吸着した水溶性高分子の含有割合を16~72重量%、チオ尿素の含有割合を0.5~20.0重量%となるように、1.5時間以上混合することにより、水溶性高分子の回収率が高くなり、水溶性高分子中のパラジウム残留量が低く抑えられており、さらには、再利用後の水溶性高分子中におけるパラジウム吸着量を高くすることができ、良好な結果であった(実施例1~7)。 As shown in Table 1, a hydrochloric acid aqueous solution containing 0.25 to 31.50% by weight hydrochloric acid was prepared in advance, and the prepared hydrochloric acid aqueous solution and a water-soluble polymer adsorbed with a platinum group element were mixed. Mix for 1.5 hours or more so that the content of the water-soluble polymer adsorbed with the platinum group element is 16 to 72% by weight and the content of thiourea is 0.5 to 20.0% by weight. As a result, the recovery rate of the water-soluble polymer is increased, the residual amount of palladium in the water-soluble polymer is kept low, and the amount of palladium adsorbed in the water-soluble polymer after reuse is increased. The results were good (Examples 1 to 7).
一方、白金族元素が吸着した水溶性高分子を水溶液の状態とし、ここに、濃度12mol/L(濃度37重量%)の塩酸使用液を添加した場合や、予め調製する塩酸水溶液中における塩酸濃度が高すぎる場合には、水溶性高分子の劣化が起こり、再利用後の水溶性高分子中におけるパラジウム吸着量が低くなる結果となった(比較例1,3,4)。
また、塩酸水溶液と、白金族元素が吸着した水溶性高分子とをチオ尿素の存在下で混合する際における、混合時間が短すぎる場合や、予め調製する塩酸水溶液中における塩酸濃度が低すぎる場合、さらには、チオ尿素の濃度が低すぎる場合には、水溶性高分子中のパラジウム残留量が高くなり、水溶性高分子からのパラジウムの回収効率に劣る結果となった(比較例2,5,6,7)。
さらに、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、白金族元素が吸着した水溶性高分子の含有割合が低すぎる場合には、水溶性高分子の回収率が低くなる結果となった(比較例8)。
また、塩酸水溶液と、白金族元素が吸着した水溶性高分子とを、チオ尿素の存在下で混合する際における、白金族元素が吸着した水溶性高分子の含有割合が高すぎる場合には、水溶性高分子中のパラジウム残留量が高くなり、水溶性高分子からのパラジウムの回収効率に劣る結果となった(比較例9)。
On the other hand, when a water-soluble polymer adsorbed with a platinum group element is in the form of an aqueous solution, a hydrochloric acid solution having a concentration of 12 mol / L (concentration 37% by weight) is added thereto, or the hydrochloric acid concentration in a hydrochloric acid aqueous solution prepared in advance Is too high, the water-soluble polymer deteriorated, resulting in a decrease in the amount of palladium adsorbed in the water-soluble polymer after reuse (Comparative Examples 1, 3, and 4).
Also, when mixing hydrochloric acid aqueous solution and water-soluble polymer adsorbed platinum group element in the presence of thiourea, mixing time is too short, or hydrochloric acid concentration in hydrochloric acid aqueous solution prepared in advance is too low Furthermore, when the concentration of thiourea was too low, the amount of palladium remaining in the water-soluble polymer was high, resulting in poor palladium recovery efficiency from the water-soluble polymer (Comparative Examples 2 and 5). , 6, 7).
Furthermore, when the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea and the content ratio of the water-soluble polymer adsorbed with the platinum group element is too low, As a result, the recovery rate of the water-soluble polymer was lowered (Comparative Example 8).
In addition, when the aqueous hydrochloric acid solution and the water-soluble polymer adsorbed with the platinum group element are mixed in the presence of thiourea, when the content ratio of the water-soluble polymer adsorbed with the platinum group element is too high, The residual amount of palladium in the water-soluble polymer was increased, resulting in poor efficiency of recovering palladium from the water-soluble polymer (Comparative Example 9).
Claims (9)
0.25~31.50重量%の塩酸を含有する塩酸水溶液を準備する準備工程と、
前記準備工程において準備した前記塩酸水溶液と、前記白金族元素が吸着した水溶性高分子とをチオ尿素の存在下で、1.5時間以上混合する混合工程とを備え、
前記混合工程における混合液中の、前記チオ尿素の含有割合を0.5~20.0重量%、前記白金族元素が吸着した水溶性高分子の含有割合を16~72重量%として混合を行う白金族元素の回収方法。 A method of recovering a platinum group element from a water-soluble polymer adsorbed with a platinum group element,
A preparation step of preparing an aqueous hydrochloric acid solution containing 0.25 to 31.50 wt% hydrochloric acid;
A mixing step of mixing the hydrochloric acid aqueous solution prepared in the preparation step and the water-soluble polymer adsorbed with the platinum group element in the presence of thiourea for 1.5 hours or more,
Mixing is performed with the content ratio of the thiourea in the mixed solution in the mixing step being 0.5 to 20.0 wt% and the content ratio of the water-soluble polymer adsorbed with the platinum group element being 16 to 72 wt%. A method for recovering platinum group elements.
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| CN114588884A (en) * | 2022-03-02 | 2022-06-07 | 中国科学院合肥物质科学研究院 | A kind of preparation method and application of polyimide dioxime/polyethyleneimine composite film |
| WO2023190768A1 (en) * | 2022-03-30 | 2023-10-05 | 日本ゼオン株式会社 | Method for recovering platinum group element |
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| WO2011132740A1 (en) * | 2010-04-21 | 2011-10-27 | Uehara Haruo | System and method for recycling rare metals |
| JP2014055331A (en) * | 2012-09-13 | 2014-03-27 | Sanyo Shoten:Kk | Method for separating/recovering platinum group element |
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| WO2011132740A1 (en) * | 2010-04-21 | 2011-10-27 | Uehara Haruo | System and method for recycling rare metals |
| JP2014055331A (en) * | 2012-09-13 | 2014-03-27 | Sanyo Shoten:Kk | Method for separating/recovering platinum group element |
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| CN114588884A (en) * | 2022-03-02 | 2022-06-07 | 中国科学院合肥物质科学研究院 | A kind of preparation method and application of polyimide dioxime/polyethyleneimine composite film |
| CN114588884B (en) * | 2022-03-02 | 2023-06-30 | 中国科学院合肥物质科学研究院 | Preparation method and application of polyimide dioxime/polyethyleneimine composite film |
| WO2023190768A1 (en) * | 2022-03-30 | 2023-10-05 | 日本ゼオン株式会社 | Method for recovering platinum group element |
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