WO2019176883A1 - Confectionary production system comprising parallel link mechanism - Google Patents
Confectionary production system comprising parallel link mechanism Download PDFInfo
- Publication number
- WO2019176883A1 WO2019176883A1 PCT/JP2019/009818 JP2019009818W WO2019176883A1 WO 2019176883 A1 WO2019176883 A1 WO 2019176883A1 JP 2019009818 W JP2019009818 W JP 2019009818W WO 2019176883 A1 WO2019176883 A1 WO 2019176883A1
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- WO
- WIPO (PCT)
- Prior art keywords
- confectionery
- link mechanism
- confectionery manufacturing
- parallel link
- servo motors
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
- B65G47/20—Arrangements or applications of hoppers or chutes the hoppers or chutes being movable
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/04—Sugar-cookers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/20—Apparatus for coating or filling sweetmeats or confectionery
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G7/00—Other apparatus or process specially adapted for the chocolate or confectionery industry
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
Definitions
- the present invention relates to a confectionery manufacturing system provided with a parallel link mechanism, and in particular, includes a confectionery manufacturing unit installed on two pedestals and a pedestal so as to be able to be exchanged across a conveyor, and the confectionery manufacturing unit performs a predetermined closed-loop operation.
- the present invention relates to a confectionery manufacturing system provided with a parallel link mechanism capable of performing the same.
- a confectionery raw material is conveyed by a conveyor device such as a belt conveyor, and processed by various confectionery manufacturing apparatuses assembled in the conveyor device to produce a confectionery.
- a conveyor device such as a belt conveyor
- various confectionery manufacturing apparatuses assembled in the conveyor device to produce a confectionery.
- the confectionery manufacturing apparatus there is an apparatus that needs to stay in the upper part of the confectionery for a certain period of time, such as a filling machine that fills the confectionery with cream.
- the filling machine holds the filling material in a container called a hopper, and fills the confectionery transported under the filling machine with a certain amount of filling material.
- an extra operation such as separating the confectionery and the filling machine at the stage of filling the material and cutting the filling material may be required.
- the conveyance is temporarily stopped, and when the filling is completed, intermittent feeding is performed so that the next row of confectionery is conveyed under the filling machine.
- intermittent feeding it may be necessary to move up and down the filling section of the filling machine every time a row of confectionery is processed, or to move the belt conveyor up and down while fixing a heavy filling machine.
- the throughput (production capacity) of confectionery production is reduced by the amount that the stop operation is performed for each row of confectionery to be processed.
- a complicated filling operation may be performed.
- the time for stopping the conveyance becomes longer and the production efficiency tends to decrease. If processing can be performed in a state where the confectionery is continuously conveyed without stopping the conveyance, the production efficiency of products with high commercial value can be improved, and the number of production can be increased more efficiently.
- Patent Document 1 relates to an alignment device for aligning confectionery being conveyed, not a filling machine, but after lowering the alignment plate on the rear side of the confectionery and extruding it in the conveyance direction, An apparatus for aligning confectionery is disclosed in which an alignment plate is raised and returned to its original position to align the confectionery while being conveyed. Such a two-dimensional operation is called box motion.
- the vertical movement of the alignment plate is performed by an air cylinder, and the feeding in the conveyance direction is performed by changing the rotation of the rotary actuator to a linear operation via a crank.
- a relatively lightweight alignment plate such as an alignment device is operated, it can be realized with a simple driving device as described above, but it is not easy to move a heavy filling machine in the vertical direction and the conveying direction.
- the box motion can be realized by combining the vertical motion and transport direction motion with a linear motion drive system such as a ball screw, the accuracy of the components is required when applied to a heavy filling machine.
- a linear motion drive system such as a ball screw
- the accuracy of the components is required when applied to a heavy filling machine.
- due to the complexity of the device adjustment tends to be complicated, and there are many things that are difficult to clean, and it is difficult to ensure safety and health.
- it is expensive and it is not easy for many producers to make investments.
- Even when box motion is applied to the filling machine the operation required for the alignment plate of the alignment apparatus and the operation of the filling machine are not necessarily the same, and the operation must be changed according to the product.
- the present invention has been made in view of the above problems in the conventional confectionery manufacturing system, and the object of the present invention is compatible with various confectionery manufacturing apparatuses including large-scale confectionery manufacturing apparatuses, and each optimum Confectionery manufacturing unit equipped with a mechanism that can realize various operations, easy to install and recombine, and easy to handle including cleaning and maintenance And providing a high-capacity confectionery production system having a parallel link mechanism that allows the confectionery production unit to perform a predetermined closed-loop operation.
- the confectionery manufacturing system provided with the parallel link mechanism according to the present invention faces both sides of a conveying device that conveys the confectionery being produced in a certain direction, in a direction perpendicular to the conveying direction of the conveying device.
- a confectionery production system comprising a parallel link mechanism having two cradles installed and a confectionery production unit installed on the gantry so as to be able to be exchanged across the transport device, wherein at least one of the two cradles
- the first is to connect two servo motors having a rotation axis in a direction orthogonal to the transport direction of the transport device and spaced apart along the transport direction, and the two servo motors connected in series in order.
- a first link portion comprising the five arm portions and the first to fourth node portions that pivotably connect the arm portions, and a part of the second arm portion and the third arm portion. And a nearly parallelogram And an eighth arm portion including a sixth arm portion and a fifth arm portion that connect the sixth arm portion and the fifth arm portion connected to each other while interlocking with the first arm portion.
- the two servo motors are controlled so that the confectionery manufacturing unit performs a predetermined closed-loop operation corresponding to the transport speed of the transport device via the parallel link mechanism.
- a first and fifth arm portions connected to the two servo motors, respectively, extending in directions away from each other, and connected to the first and fifth arm portions, respectively.
- the fourth arm part extends in a direction approaching each other, thereby supporting the load while holding the confectionery manufacturing unit installed on the third arm part horizontally.
- the control unit stores a program for controlling the two servo motors for each confectionery manufacturing unit installed so as to be replaceable, and a program adapted to the confectionery manufacturing unit installed so as to be replaceable on a display panel included in the control unit. Is preferably displayed in a selectable manner.
- the confectionery manufacturing unit installed so as to be replaceable is a combination device, a disinfection liquid dropping device, a filling device, an alignment device, a die cutting device, a cutting device, a transfer device, a stacking device, a pitch conversion device, a branding device, and a direction changing device. Any one of them is preferable.
- Each of the two platforms has the two servo motors and the parallel link mechanism, and the control unit has a predetermined closed loop in which the confectionery manufacturing unit corresponds to the transport speed of the transport device via the parallel link mechanism.
- Control two servo motors of each of the two pedestals to perform the operation the confectionery manufacturing unit is a filling machine, the filling machine is a dough hopper that holds the dough to be filled, and the predetermined closed loop operation It is preferable to provide a valve and a piston for supplying a constant amount of cloth in conjunction with each other.
- a confectionery manufacturing unit having various functions can be easily selected and installed later so that the existing transport device can be covered without remodeling.
- the confectionery production line manager can easily reconfigure and configure the production line. It can be carried out.
- the confectionery manufacturing system provided with the parallel link mechanism according to the present invention has a structure that can be installed independently of the transport device, and can be installed so as to cover the transport device. Compared with a normal confectionery manufacturing system, there are few structures which block a conveyance apparatus and an apparatus lower surface, and cleaning and an inspection can be performed easily.
- the confectionery production unit can perform an operation combining the movement along the conveyance direction of the conveyance device and the vertical movement, so that the belt conveyor of the conveyance device is intermittently fed. Or the height of the belt conveyor does not need to be changed periodically, and the process for producing confectionery can be processed efficiently.
- a filling operation for example, for producing a biscuit shape
- a filling operation for example, for producing a biscuit shape
- switching is easy, so it is not dedicated to specific products, although it is large-scale
- the manufacturing apparatus system can be used for a long time.
- the box motion can be realized without controlling the rotation of the servo motor to convert it into a linear reciprocating motion. Even if a heavy weight (650 kg in the embodiment) is selected, an apparatus that can operate smoothly and has little vibration can be provided.
- FIG. 1 is a diagram schematically showing a confectionery manufacturing system and a confectionery manufacturing unit provided with a parallel link mechanism according to an embodiment of the present invention
- FIG. 2 is a plan view of the confectionery manufacturing unit and the confectionery manufacturing unit of FIG. FIG.
- the confectionery manufacturing system 1 includes two confections that are opposed to each other on both sides orthogonal to the transport direction of the transport device 50 including the transport belt 51 for transporting the confectionery 55.
- the confectionery manufacturing unit 40 is installed on the gantry (10, 15) and the two gantry (10, 15) so as to be able to be exchanged across the transport device 50.
- the gantry (10, 15) serves as a platform for mounting the confectionery manufacturing unit 40 on the top, and also has a drive mechanism, and serves as a drive device for operating the confectionery manufacturing unit 40 mounted thereon in a predetermined closed loop. Therefore, at least one of the two mounts (10, 15) includes two servo motors (11, 12).
- the two servo motors (11, 12) have a rotation axis in a direction orthogonal to the transport direction of the transport device 50 and are separated along the transport direction.
- the first to fifth five arm portions (21, 22, 23, 24, 25) and the first to fifth arms are rotatably connected in series between the two servo motors (11, 12).
- the fourth four nodes (31, 32, 33, 34) are connected.
- the first to fifth five arm portions (21, 22, 23, 24, 25) and the first to fourth node portions (31, 32, 33, 34) constitute the first link portion. To do.
- the first link portion will be described in more detail.
- One end of the first arm portion 21 is connected to the first motor 11, and the second end of the first arm portion 21 is connected to the node portion 31 at the other end of the first arm portion 21.
- One end of the arm portion 22 is connected.
- One end of the third arm portion 23 is connected to the node portion 32 at the other end of the second arm portion 22, and the fourth arm portion 24 is connected to the node portion 33 at the other end of the third arm portion 23.
- one end of the fifth arm portion 25 is connected to the node portion 34 at the other end of the fourth arm portion 24, and the other end of the fifth arm portion 25 is connected to the second servomotor 12.
- the first arm portion 21 and the fifth arm portion 25 that are directly connected to the servo motors (11, 12) are respectively started from the servo motor (11, 12).
- the second arm part 22 and the fourth arm part 24, which extend in the direction away from each other and are connected to the first arm part 21 and the fifth arm part 25, are respectively connected to the node part 31 to which they are connected.
- And 34 are extended in directions approaching each other.
- the 3rd arm part 23 connected with the 2nd arm part 22 and the 4th arm part 24 is a part used as the base which mounts the confectionery manufacturing unit 40 on it.
- the second arm portion 22 When the confectionery manufacturing unit 40 is mounted on the third arm portion 23 and the load of the confectionery manufacturing unit 40 is applied vertically downward, the second arm portion 22 has a watch centered on the first node 31. Rotational force is applied to the fourth arm portion 24, and rotational force is applied to the fourth arm portion 24 counterclockwise around the fourth node portion 34. However, the rotation is constrained by the third arm portion 23. Moreover, the load of the confectionery manufacturing unit 40 can be supported by the first link part.
- the gantry 10 further includes a second link portion that restricts the operating range of the first link portion.
- the second link part plays a role of keeping the third arm part 23 horizontal, and has a substantially parallelogram shape with the second arm part 22 and a part of the third arm part 23.
- the sixth arm portion (26, 27) and the fifth node portion 35 that connects the sixth arm portion 26 and the seventh arm portion 27 are connected to each other so as to form the first arm portion 21.
- an eighth arm portion 28 that supports the second arm portion 28 while interlocking with the second arm portion.
- One end of the sixth arm portion 26 is connected to the first arm portion 21 and the second arm portion 22 by the first node portion 31, and the fifth node at the other end of the sixth arm portion 26.
- One end of the seventh arm portion 27 and one end of the eighth arm portion 28 are connected to the portion 35.
- the other end of the seventh arm portion 27 is connected to a sixth node portion 36 located substantially at the center of the two node portions (32, 33) located at both ends of the third arm portion 23.
- the length of each arm portion configured such that the quadrangle having the first node portion 31, the second node portion 32, the sixth node portion 36, and the fifth node portion 35 as apexes becomes a parallelogram. Adjust the height.
- the arm portion is not necessarily limited to a linear shape, and a curved shape or a bent shape can perform the same function.
- the other end of the eighth arm portion 28 is rotatably connected to a node portion 37 located substantially at the center of the two servo motors (11, 12). Since the eighth arm portion 28 is connected to the first arm portion 21 via the sixth arm portion 26, the eighth arm portion 28 is configured to rotate the first arm portion 21 in accordance with the rotation operation of the servo motor 11. It rotates in conjunction. As a result, the sixth arm portion 26 can be kept horizontal even when the servo motor 11 is rotated, and the sixth arm portion 26 and the third arm portion 23 that is opposite to the parallelogram is also kept horizontal. can do.
- the gantry 10 can drive the confectionery manufacturing unit 40 while supporting the load of the confectionery manufacturing unit 40 by the first link part and maintaining the level of the confectionery manufacturing unit 40 by the second link part. That is, a predetermined operation can be realized by combining the first link portion and the second link portion.
- the combination of the first link portion and the second link portion is referred to as a parallel link mechanism.
- the gantry 10 includes a control unit that controls the two servo motors so that the confectionery manufacturing unit performs a predetermined closed loop operation corresponding to the transport speed of the transport device via a parallel link mechanism.
- the other gantry 15 facing the carrier device 50 may be the same as the gantry 10 described above, or the servo motor is changed to a node when the weight of the confectionery manufacturing unit 40 to be mounted is not heavy. It does not matter if it is configured.
- the control unit controls the two gantry units so that the confectionery manufacturing unit performs a predetermined closed loop operation corresponding to the conveying speed of the conveying device via the parallel link mechanism. Control each of the two servo motors.
- the confectionery manufacturing unit 40 to be mounted is a filling machine 41.
- the filling machine 41 includes a dough hopper 42 that holds dough to be filled, a valve 43 for supplying a certain amount of dough, and a piston 44.
- the filling machine 41 supplies a filling dough such as cream for sandwiching the confectionery 55 every other row of the confectionery 55 baked and conveyed.
- the confectionery 55 that is conveyed is usually aligned in the previous processing step and regularly arranged and conveyed, but the position is slightly shifted during conveyance due to vibration of the conveyance belt 51 and the like. Can also happen.
- the filling machine 41 includes a positioning pin that corrects the position of the confectionery 55 that is transported before filling.
- the positioning pin may be lowered after the confectionery 55 and then pushed out in the conveying direction to correct the position, so that a closed loop operation mechanism may be performed by a motor provided in the filling machine 41.
- the filling machine 41 includes an open hopper type piston filling machine as shown in FIG. 1 and a manifold type filling machine that pressurizes the dough placed in a container and fills the dough by controlling opening and closing of a valve.
- Manifold-type filling machines can transfer the dough into tubes, so that the container can be placed on a fixed base, and the operating part can be lightened accordingly. However, it takes time until the filling amount stabilizes after the dough is put into the container. There is a demerit that the loss of the fabric is large.
- the piston filling machine draws the filling dough into the piston case by a fixed volume, and after dividing, pushes the piston to discharge the filling dough, so that the filling amount is stabilized immediately after the filling operation is started.
- the dough since the dough is not pressurized, it is difficult to convey the tube, and the dough hopper 42 needs to be positioned above the confectionery 55.
- the amount of dough that is put into the dough hopper 42 is also large, and the total weight of the filling machine 41 in the state that the dough is put in may exceed 600 kg, for example, 650 kg in one embodiment.
- each of the two mounts (10, 15) has two servo motors. Prepare. That is, a predetermined closed loop operation is given to the filling machine 41 by a total of four servo motors (11, 12, 13, 14). The combination operation of the gantry (10, 15) and the filling machine 41 will be described later with reference to FIG.
- the confectionery manufacturing unit 40 mounted on the two mounts (10, 15) can select various types according to the type of the confectionery 55 to be manufactured.
- Examples of the type of the confectionery manufacturing unit 40 include an aligning device, a disinfecting droplet dropping device, a filling device, an aligning device, a die cutting device, a cutting device, a transfer device, a stacking device, a pitch changing device, a branding device, and a direction changing device. . Since the confectionery manufacturing unit 40 is installed so as to be replaceable, when the type of the confectionery 55 to be manufactured is changed, the confectionery manufacturing unit 40 once installed is changed to another confectionery manufacturing unit 40 necessary for the confectionery 55 to be newly manufactured. be able to. Even when such a configuration of the production line is changed, the pedestal (10, 15) can be used in common, so that the investment cost for changing the production line can be suppressed.
- the confectionery manufacturing system 1 combining the gantry (10, 15) and the confectionery manufacturing unit 40 is configured to straddle the conveying device 50, the installation position can be freely adjusted. Further, since there is no need to install a mechanism for driving the confectionery manufacturing apparatus under the conveyor belt 51 as in the conventional equipment, the conveyor belt 51 can be easily cleaned and maintenance can be easily performed. In a confectionery manufacturing apparatus, maintaining cleanliness in terms of safety and health is one of the most important management items, and ensuring the cleaning and maintenance performance of the conveyor belt 51 is very effective in performing such management. is there.
- FIG. 3 is a diagram illustrating the closed-loop operation of the parallel link mechanism according to the embodiment of the present invention, and is a diagram illustrating the operation position and the content of the operation in the order of (a), (b), (c), and (d). is there.
- the filling machine 41 installed on the gantry 10 is installed so as to cover the confectionery 55 conveyed on the conveyance belt 51.
- the gantry 10 shows only the parallel link part, and the main body part is omitted.
- the reference numerals are representatively shown only in FIG. 3A, but the constituent elements in FIGS. 3B, 3C, and 3D are the same as those in FIG. 3A, and the reference numerals in FIG. Use and explain.
- FIG. 3A shows the position at the start point of the closed loop operation, specifically, the raised position with respect to the transport belt 51 and the upstream position with respect to the transport direction of the transport belt 51. It is a state.
- the dough hopper 42 holds the filling dough, and the valve 43 is rotated to a position where the upper passage is closed so that no new dough is supplied. Since the lower passage is released at this position, the filling material can be supplied by pushing the piston 44 in this state.
- the piston 44 is pulled down to draw a predetermined amount of filling dough.
- Arrows 16 and 17 indicate the next operation of the servo motors 11 and 12, respectively, and an arrow 18 indicates the next operation of the third arm unit 23 and the filling machine 41 installed in the third arm unit 23.
- the filling machine 41 descends from the position of FIG. 3A as shown by the arrow 18 and moves to FIG. 3B.
- the servo motor 11 rotates counterclockwise as indicated by an arrow 16 and the servo motor 12 rotates clockwise as indicated by an arrow 17.
- the piston 44 When the filling dough is lowered to the position for supplying the dough, the piston 44 is pushed in as shown in FIG. At this time, the filling machine 41 moves in the conveying direction of the conveying belt 51 in accordance with the conveying speed of the conveying belt 51 while maintaining the height while supplying the filling material by the piston 44. Thereby, the position in which the confectionery 55 supplied with filling dough is above the confectionery 55 can be maintained even during conveyance. For this reason, it is not necessary to stop the conveyance of the confectionery 55 for the time required from the start to the end of the supply of the filling dough, and high productivity can be obtained.
- FIG. 3B shows the servo motors 11 and 12 rotate clockwise as indicated by arrows 16 and 17, respectively, to move the filling machine 41 horizontally.
- FIG. 3C shows the point in time when the supply of the filling dough is completed. At this point, the valve 43 of the filling machine 41 rotates counterclockwise to close the lower passage and open the upper passage. In order to return from this state to the state of FIG. Therefore, the servo motor 11 rotates clockwise as indicated by an arrow 16 and the servo motor 12 rotates counterclockwise as indicated by an arrow 17.
- FIG. 3D shows a state where the height has been raised to the same height as the state of FIG.
- the closed-loop operation in the case of the filling machine 41 includes four operations, that is, descending, horizontally moving, ascending, and horizontally moving.
- This operation is also called a box motion because the locus draws a square.
- the box motion can be realized without controlling the rotation of the servo motor to convert it into the linear reciprocating motion, the operation is smooth even in the confectionery manufacturing unit 40 having a weight exceeding 600 kg. There is little vibration.
- the first arm portion 21 and the fifth arm portion 25 that are directly connected to the servo motor (11, 12) are connected to the servo motor (11, 12).
- the second arm portion 22 and the fourth arm portion 24 that extend in directions away from each other and are connected to the first arm portion 21 and the fifth arm portion 25 are respectively The positional relationship of extending in the direction approaching each other starting from the connected joints 31 and 34 is maintained.
- Such movement is realized by a control unit (not shown). 1 to 3, the case where the confectionery production unit 40 is the filling machine 41 has been described as an embodiment. However, as described above, various confectionery production apparatuses can be applied as the confectionery production unit 40. Depending on the type of the confectionery manufacturing unit 40, the same box motion as that of the filling machine 41 is not necessarily the optimum operation. Even if the same box motion is performed, the height and the movable range in the horizontal direction may be different. Therefore, in the embodiment, the control unit stores a program for controlling the two servo motors (11, 12) for each type of the confectionery manufacturing unit 40 to be mounted, and confectionery manufacturing is installed so as to be replaceable on a display panel provided in the control unit. A program tailored to the unit 40 is displayed so as to be selectable.
- FIG. 4 is a diagram illustrating a display example of the touch panel of the confectionery manufacturing system including the parallel link mechanism according to the embodiment of the present invention.
- a touch panel 90 which is a display panel that also serves as an input device, has a device selection button 91 for selecting a device, an operation selection button 92 for selecting the operation of the selected device, and respective operation settings as necessary. And an adjustment button 93 that can be adjusted.
- a matching device In the embodiment of FIG. 4, four selectable devices are displayed: a matching device, a disinfecting liquid dropping device, a filling machine, and an aligning device.
- a filling machine In the embodiment of FIG. 4, only the confectionery manufacturing unit 40 that may be applied may be selectively displayed.
- the operation selection four operations of matching operation, filling operation, horizontal reciprocation operation, and alignment operation are displayed according to the selectable device, but if the operation differs depending on the characteristics of the filling dough, for example, high viscosity filling operation Alternatively, it may be displayed in a selectable manner such as a low viscosity filling operation.
- the operation selection button 92 When a desired button is selected from the device selection button 91 and the operation selection button 92, the set value of the programmed basic operation is displayed in the operation setting column. When such a preset setting value is changed, adjustment can be performed with the adjustment button 93.
- the device and the operation are selected by the device selection button 91 and the operation selection button 92.
- the operation selection button 92 may be a simple operation display lamp.
- an operation display lamp for the filling operation is turned on, and an operation setting value necessary for the filling operation may be displayed in the operation setting column.
- a unique identification code such as a two-dimensional code is provided for each confectionery manufacturing unit 40, and when installing the confectionery manufacturing unit 40 on the gantry (10, 15), an identification means such as a reader provided on the gantry (10, 15).
- the identification code may be identified by the program, and the program or setting value corresponding to the identified confectionery manufacturing unit 40 may be displayed on the touch panel 90.
- a setting value can be registered for each type of the confectionery 55, and the confectionery 55 can be registered on the touch panel 90.
- a selection button may be displayed in a selectable manner. Since the closed loop operation applied to the confectionery manufacturing unit 40 is basically matched to the conveyance speed of the conveyance device 50, the setting value displayed in the operation setting column is a setting value for the reference conveyance speed or the current setting. It is preferable to use one of the set values converted according to the transport speed.
- FIG. 5 is a diagram illustrating a configuration of a confectionery manufacturing system including a parallel link mechanism according to an embodiment of the present invention.
- four confectionery production systems in which different confectionery production units 40 are installed are arranged in order along the conveyance direction of the conveyance device 50.
- the baked confectionery 55 is conveyed from left to right in FIG.
- an alignment device 80 is installed as a confectionery manufacturing unit 40.
- the alignment device 80 is a device that aligns the confectionery 55 at a constant pitch by lowering an alignment plate having a substantially semicircular opening behind the confectionery 55 to be conveyed and then extruding it in the conveyance direction.
- the closed loop operation is a box motion that repeats descending, horizontally moving (pushing out), ascending, and horizontally moving (returning). Unlike the box motion of the filling machine 41, the horizontal movement (extrusion) is controlled to move at a speed faster than the conveyance speed of the conveyance belt 51.
- the aligned confections 55 are further transported by the transport belt 51 to the confectionery manufacturing system in which the disinfecting droplet dropping device 70 is installed.
- the disinfection droplet dropping device 70 is a device that drops alcohol for disinfection, descends to just above the confectionery 55 being transported, drops the disinfection alcohol onto the confectionery 55 while moving with the confectionery 55, and rises when the dropping is completed. To move back to the original position and return.
- the confectionery 55 that has been disinfected is then conveyed to the filling machine 41.
- the operation of the filling machine 41 is as described with reference to FIGS.
- the aligning device 60 is installed.
- the pastry 55 that has been processed by the filling machine 41 is supplied with a filling dough such as cream for sandwiching every other row.
- the aligning device 60 is a device that picks up the confectionery 55 to which the filling dough is not supplied and places the confectionery 55 on the confectionery 55 to which the filling dough is supplied to finish it into the shape of a confectionery sandwiched with the filling dough. Therefore, for example, as shown in FIG.
- the pick-up is performed while following the confectionery 55 that has been lowered and the filling dough is not supplied, and moved to the confectionery 55 supplied with the filling dough to consider the amount of the filling dough. Since the confectionery 55 picked up while being lowered and moved by the descending amount is placed, a complicated closed loop operation is performed.
- FIG. 5 it has been described that the confectionery 55 that has finished the processing of the filling machine 41 is conveyed to the aligning device 60 as it is. However, before the alignment, the filling machine 41 and the filling machine 41 are used to disinfect the top of the filled dough.
- An antiseptic droplet dropping device 70 may be added between the mating device 60.
- the disinfection droplet dropping device 70 may also include a positioning pin for correcting the position of the confectionery 55 as described above with respect to the filling machine 41.
- a series of production lines is configured by combining different types of confectionery manufacturing units 40, and the bases (10, 15) shown in FIGS. 1 to 3 can be used in common as bases. it can. Further, even when the lines configured as shown in FIG. 5 are rearranged, the gantry (10, 15) can be used as it is, so that the configuration can be easily changed by simply replacing the confectionery manufacturing unit 40.
- the confectionery manufacturing system according to the embodiment can be installed later on the existing transport device 50, but requires an operation synchronized with the transport speed of the transport belt 51.
- a belt speed detector 100 is provided above the conveyor belt 51 to detect the conveyor speed. The detected transport speed is fed back to the control unit of each confectionery manufacturing system, and the servo motors of the respective gantry (10, 15) are controlled in accordance with the fed back transport speed.
- FIG. 5 feedback is shown directly from the belt speed detector 100 to the control unit of each confectionery manufacturing system.
- the plurality of confectionery production systems are integrated.
- a control computer is further provided, and the detection signal from the belt speed detector 100 is converted into a rotation speed of an electronic cam commonly used for timing control in a plurality of confectionery production systems by the control computer, and then fed back to each confectionery production system. You may make it do.
- belt speed setting information or a control signal may be directly extracted from the control unit of the conveying device 50 and fed back to each confectionery manufacturing system.
- the present invention can be retrofitted to the existing transport device 50, and it is necessary to synchronize with the transport speed of the transport device 50. Can be provided. Thereby, the workability of cleaning and maintenance of the transfer device 50 is not impaired.
- the base (10, 15) serving as the base is common, and various confectionery production lines can be constructed by selecting the confectionery manufacturing unit 40 that can be installed on the base (10, 15). Since a preset program is displayed so as to be selectable, even an unskilled person can easily set the program.
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Abstract
Description
本発明は、平行リンク機構を備えた菓子製造システムに関し、特に2つの架台と架台上に搬送装置を跨いで付け替え可能に設置された菓子製造ユニットを含み、菓子製造ユニットが所定の閉ループ動作を行うことができる平行リンク機構を備えた菓子製造システムに関する。 The present invention relates to a confectionery manufacturing system provided with a parallel link mechanism, and in particular, includes a confectionery manufacturing unit installed on two pedestals and a pedestal so as to be able to be exchanged across a conveyor, and the confectionery manufacturing unit performs a predetermined closed-loop operation. The present invention relates to a confectionery manufacturing system provided with a parallel link mechanism capable of performing the same.
量産型の菓子製造ラインでは、ベルトコンベア等の搬送装置で菓子の原料を搬送しながら、搬送装置に組付けられた各種の菓子製造装置で加工して菓子を作り上げていく。
量産型であっても、省スペースで効率よく量産できる設備であることが前提条件となるが、それに加えて、昨今、商品の販売寿命が短くなり、生産する商品のバリエーションの多さも求められるようになった。何十年という長期スパンで同一商品を量産するラインはごく一部であり、大多数の量産ラインは常に商品の切替えやラインの組み替えを考慮しておかなくては成り立たなくなっている。更に、人手不足やコンビニエンスストアなどへの24時間の時間単位での異なる商品供給の要望など、切替えにかかる時間・手間の削減も菓子製造者の重要課題となっている。そして、食品製造のラインにおいては、どのような規模であろうとも安全衛生の対策は絶対条件であり、大量に製造することができても、省スペースであっても、使い勝手が良くても、安全衛生の配慮を欠くことはできない。
In a mass production type confectionery production line, a confectionery raw material is conveyed by a conveyor device such as a belt conveyor, and processed by various confectionery manufacturing apparatuses assembled in the conveyor device to produce a confectionery.
Even if it is a mass production type, it is a prerequisite that it is a facility that can be mass-produced efficiently in a space-saving manner, but in addition to that, the sales life of products has recently been shortened and many variations of products to be produced are also required. Became. There are only a few lines that mass-produce the same products over a long span of decades, and the majority of mass-produced lines cannot be realized without always considering product switching and line rearrangement. Furthermore, reduction of time and labor required for switching such as a shortage of labor and a request for supplying different products in a unit of 24 hours to a convenience store is also an important issue for the confectionery manufacturer. And in the food production line, safety and hygiene measures are an absolute requirement no matter what scale, whether they can be produced in large quantities, are space-saving, are easy to use, Safety and health considerations are indispensable.
幸いにして、製造する商品の需要が高まり、量産規模を大きくしようとしても、前述したように昨今は商品の寿命は短く、人手不足も有り、また、いつまで需要が続くのかわからない。また、製造後に短いスパンで商品を供給しているため、改造の為に長期間ラインを止めることもままならず、結果的に限られた時間・空間効率で能力を上げるために、兼用要素を削ぎ落として、その特定商品に特化した専用ラインにせざるを得ないが、すべての条件を満たしたラインの組み換えは容易ではない。 Fortunately, even if the demand for products to be manufactured increases and the scale of mass production increases, as described above, the product life is short, there is a shortage of manpower, and it is not known how long the demand will last. In addition, since products are supplied in a short span after production, it is not necessary to stop the line for a long time for remodeling, and as a result, the dual-purpose elements are scraped off in order to increase the capacity with limited time and space efficiency. Therefore, it is unavoidable to use a dedicated line specialized for the specific product, but it is not easy to recombine lines that satisfy all the conditions.
ところで、菓子製造装置の中には、菓子の中にクリームを充填する充填機のように、菓子の上部で一定時間留まって処理することが必要な装置がある。
通常、充填機はホッパと呼ばれる容器に充填用の材料を保持し、充填機の下に搬送された菓子に対し一定量の充填用の材料を充填するが、その際に、充填用の材料の粘弾性が高い場合などは材料を充填した段階で菓子と充填機を引き離し、充填用の材料を切る等の余分な動作が必要になることもある。
By the way, in the confectionery manufacturing apparatus, there is an apparatus that needs to stay in the upper part of the confectionery for a certain period of time, such as a filling machine that fills the confectionery with cream.
Usually, the filling machine holds the filling material in a container called a hopper, and fills the confectionery transported under the filling machine with a certain amount of filling material. When the viscoelasticity is high, an extra operation such as separating the confectionery and the filling machine at the stage of filling the material and cutting the filling material may be required.
そのような場合、生産能率を考えると本来は充填機を搬送スピードに同期して動作させながら充填動作を行うことが好ましいが、装置の製作規模やコスト的な観点から、多くの場合、製品材料の充填の間、一時的に搬送を止め、充填が終わると次の列の菓子を充填機の下にくるように搬送する間欠送りが行われる。
この場合は菓子の1列を加工する毎に充填機の充填部を上下するか、重量のある充填機を固定しておいてベルトコンベアを上下させるかなどの対応が必要となる場合もあるが、このような間欠送りを行うと、加工を行う菓子1列ごとに停止動作が行われる分、菓子製造のスループット(生産能力)は低下する。
In such a case, considering the production efficiency, it is originally preferable to perform the filling operation while operating the filling machine in synchronization with the conveyance speed. However, in many cases, the product material is used from the viewpoint of the production scale and cost of the apparatus. During the filling, the conveyance is temporarily stopped, and when the filling is completed, intermittent feeding is performed so that the next row of confectionery is conveyed under the filling machine.
In this case, it may be necessary to move up and down the filling section of the filling machine every time a row of confectionery is processed, or to move the belt conveyor up and down while fixing a heavy filling machine. When such intermittent feeding is performed, the throughput (production capacity) of confectionery production is reduced by the amount that the stop operation is performed for each row of confectionery to be processed.
また、商品価値を高めるため、複雑な充填動作を行う場合もあるが、動作が複雑になるにつれ、搬送を止める時間は長くなり、更に生産効率は下がる傾向にある。
搬送を停止せず菓子を連続して搬送した状態で加工ができれば、商品価値の高い商品も生産効率が向上し、より効率的に生産数を増やすことができる。
Further, in order to increase the commercial value, a complicated filling operation may be performed. However, as the operation becomes complicated, the time for stopping the conveyance becomes longer and the production efficiency tends to decrease.
If processing can be performed in a state where the confectionery is continuously conveyed without stopping the conveyance, the production efficiency of products with high commercial value can be improved, and the number of production can be increased more efficiently.
特許文献1は充填機ではなく、搬送中の菓子を整列させるための整列装置に関するものであるが、菓子の後方側に整列板を下降させてから搬送方向に押し出し、菓子を整列させた後、整列板を上昇させ元の位置に戻すことで、菓子を搬送させながら整列させる菓子類の整列装置が開示されている。このような2次元的な動作はボックスモーションと呼ばれる。 Patent Document 1 relates to an alignment device for aligning confectionery being conveyed, not a filling machine, but after lowering the alignment plate on the rear side of the confectionery and extruding it in the conveyance direction, An apparatus for aligning confectionery is disclosed in which an alignment plate is raised and returned to its original position to align the confectionery while being conveyed. Such a two-dimensional operation is called box motion.
特許文献1の整列装置では、整列板の上下動作はエアシリンダで行われ、搬送方向への送り出しは、ロータリーアクチュエータの回動を、クランクを介して直線動作に変えることにより行われている。整列装置のように比較的軽量な整列板を動作させる場合は、上記のような簡単な駆動装置で実現できるが、重量の大きい充填機を上下及び搬送方向に移動するのは容易ではない。 In the alignment apparatus of Patent Document 1, the vertical movement of the alignment plate is performed by an air cylinder, and the feeding in the conveyance direction is performed by changing the rotation of the rotary actuator to a linear operation via a crank. When a relatively lightweight alignment plate such as an alignment device is operated, it can be realized with a simple driving device as described above, but it is not easy to move a heavy filling machine in the vertical direction and the conveying direction.
上下方向動作と搬送方向動作をそれぞれボールねじなどの直線動作の駆動系を組み合わせてボックスモーションを実現することもできるが、重量の大きい充填機に適用しようとすると、構成部品の精度が求められるが、それでも、がたつきや振動が多く部品寿命は短く、長時間の安定稼働には好ましくない。また、装置の複雑さゆえに、調整も複雑になりがちで、清掃もやりづらいものが多く、安全衛生の担保も困難になっている。その上、高価であり、多くの生産者が手軽に投資に踏み切れるものではない。
また充填機にボックスモーションを適用するにしても、整列装置の整列板に求められる動作と充填機の動作は必ずしも同一ではなく、商品にあわせて動作を変えなければならない。
Although the box motion can be realized by combining the vertical motion and transport direction motion with a linear motion drive system such as a ball screw, the accuracy of the components is required when applied to a heavy filling machine. However, there are many backlashes and vibrations, and the life of parts is short, which is not preferable for long-term stable operation. In addition, due to the complexity of the device, adjustment tends to be complicated, and there are many things that are difficult to clean, and it is difficult to ensure safety and health. Moreover, it is expensive and it is not easy for many producers to make investments.
Even when box motion is applied to the filling machine, the operation required for the alignment plate of the alignment apparatus and the operation of the filling machine are not necessarily the same, and the operation must be changed according to the product.
このように、量産規模が大きくなると、特定商品専用のラインになり、複数の商品を兼用して生産しにくくなるが、たとえそうであっても、安全衛生対策が充分に施された状態で、搬送装置を中心としながらも、製造装置は容易に付け替え可能で、且、設定の容易な量産菓子製造システムの実現が求められる。 In this way, when the mass production scale increases, it becomes a line dedicated to specific products, and it becomes difficult to produce by combining multiple products, but even so, with sufficient safety and health measures taken, There is a need to realize a mass production confectionery manufacturing system that can easily be replaced and that can be easily set, with the transport device at the center.
本発明は、上記従来の菓子製造システムにおける問題点に鑑みてなされたものであって、本発明の目的は、大規模な菓子製造装置も含めた多様な菓子製造装置に対応し、それぞれの最適な動作を実現できる機構を備え、設置や組み換えが容易であり、清掃・メンテナンスも含めた取り扱いを容易にする、2つの架台と架台上に搬送装置を跨いで付け替え可能に設置された菓子製造ユニットを含み、菓子製造ユニットが所定の閉ループ動作を行うことができる平行リンク機構を備えた高能力の菓子製造システムを提供することにある。 The present invention has been made in view of the above problems in the conventional confectionery manufacturing system, and the object of the present invention is compatible with various confectionery manufacturing apparatuses including large-scale confectionery manufacturing apparatuses, and each optimum Confectionery manufacturing unit equipped with a mechanism that can realize various operations, easy to install and recombine, and easy to handle including cleaning and maintenance And providing a high-capacity confectionery production system having a parallel link mechanism that allows the confectionery production unit to perform a predetermined closed-loop operation.
上記目的を達成するためになされた本発明による平行リンク機構を備えた菓子製造システムは、製造中の菓子を一定方向に搬送する搬送装置の両側に、搬送装置の搬送方向と直交する方向に対向して設置される2つの架台と、架台の上に搬送装置を跨いで付け替え可能に設置される菓子製造ユニットとを有する平行リンク機構を備えた菓子製造システムであって、前記2つの架台の少なくとも1つは、前記搬送装置の搬送方向と直交する方向に回転軸を有し搬送方向に沿って離隔する2つのサーボモータと、前記2つのサーボモータ間を直列に順に連結する第1~第5の5つのアーム部と各アーム部同士を回動可能につなぐ第1~第4の4つの節部とからなる第1のリンク部と、第2のアーム部及び第3のアーム部の一部と略平行四辺形をなすように連結される第6及び第7のアーム部と第6及び第7のアーム部をつなぐ第5の節部を第1のアーム部に連動しながら支持する第8のアーム部を含む第2のリンク部と、からなる平行リンク機構と、前記平行リンク機構を介して前記菓子製造ユニットが前記搬送装置の搬送速度に対応した所定の閉ループ動作を行うように前記2つのサーボモータを制御する制御部とを有し、前記2つのサーボモータにそれぞれ連結される第1と第5のアーム部は互いに離隔する方向に延在し、第1と第5のアーム部にそれぞれ連結される第2と第4のアーム部は互いに接近する方向に延在することにより第3のアーム部上に設置される前記菓子製造ユニットを水平に保持しながら荷重を支持することを特徴とする。 The confectionery manufacturing system provided with the parallel link mechanism according to the present invention, which has been made to achieve the above object, faces both sides of a conveying device that conveys the confectionery being produced in a certain direction, in a direction perpendicular to the conveying direction of the conveying device. A confectionery production system comprising a parallel link mechanism having two cradles installed and a confectionery production unit installed on the gantry so as to be able to be exchanged across the transport device, wherein at least one of the two cradles The first is to connect two servo motors having a rotation axis in a direction orthogonal to the transport direction of the transport device and spaced apart along the transport direction, and the two servo motors connected in series in order. A first link portion comprising the five arm portions and the first to fourth node portions that pivotably connect the arm portions, and a part of the second arm portion and the third arm portion. And a nearly parallelogram And an eighth arm portion including a sixth arm portion and a fifth arm portion that connect the sixth arm portion and the fifth arm portion connected to each other while interlocking with the first arm portion. The two servo motors are controlled so that the confectionery manufacturing unit performs a predetermined closed-loop operation corresponding to the transport speed of the transport device via the parallel link mechanism. A first and fifth arm portions connected to the two servo motors, respectively, extending in directions away from each other, and connected to the first and fifth arm portions, respectively. The fourth arm part extends in a direction approaching each other, thereby supporting the load while holding the confectionery manufacturing unit installed on the third arm part horizontally.
前記制御部は、付け替え可能に設置される菓子製造ユニット毎に前記2つのサーボモータを制御するプログラムを保存し、前記制御部が備える表示パネルに付け替え可能に設置される菓子製造ユニットに合わせたプログラムを選択可能に表示することが好ましい。
前記付け替え可能に設置される菓子製造ユニットは合わせ装置、消毒液滴下装置、充填機、整列装置、型抜き装置、切断装置、移載装置、重ね装置、ピッチ変換装置、焼き印装置、方向転換装置の内のいずれか1つであることが好ましい。
The control unit stores a program for controlling the two servo motors for each confectionery manufacturing unit installed so as to be replaceable, and a program adapted to the confectionery manufacturing unit installed so as to be replaceable on a display panel included in the control unit. Is preferably displayed in a selectable manner.
The confectionery manufacturing unit installed so as to be replaceable is a combination device, a disinfection liquid dropping device, a filling device, an alignment device, a die cutting device, a cutting device, a transfer device, a stacking device, a pitch conversion device, a branding device, and a direction changing device. Any one of them is preferable.
前記2つの架台は各々が前記2つのサーボモータと前記平行リンク機構とを有し、前記制御部は前記平行リンク機構を介して前記菓子製造ユニットが前記搬送装置の搬送速度に対応した所定の閉ループ動作を行うように前記2つの架台の各々の2つのサーボモータを制御し、前記菓子製造ユニットは充填機であり、前記充填機は充填する生地を保持する生地ホッパと、前記所定の閉ループ動作に連動して一定量の生地を供給するためのバルブ及びピストンとを備えることが好ましい。 Each of the two platforms has the two servo motors and the parallel link mechanism, and the control unit has a predetermined closed loop in which the confectionery manufacturing unit corresponds to the transport speed of the transport device via the parallel link mechanism. Control two servo motors of each of the two pedestals to perform the operation, the confectionery manufacturing unit is a filling machine, the filling machine is a dough hopper that holds the dough to be filled, and the predetermined closed loop operation It is preferable to provide a valve and a piston for supplying a constant amount of cloth in conjunction with each other.
本発明に係る平行リンク機構を備えた菓子製造システムによれば、既設の搬送装置を改造することなく、搬送装置に被せるように、後から様々な機能の菓子製造ユニットを選択して容易に設置・移動・撤去することができ、また設置した菓子製造ユニットに最適な動作を与える制御プログラムを選択可能に提供することができるため、菓子製造ラインの管理者は製造ラインの組み直しと設定を容易に行うことができる。 According to the confectionery manufacturing system provided with the parallel link mechanism according to the present invention, a confectionery manufacturing unit having various functions can be easily selected and installed later so that the existing transport device can be covered without remodeling.・ As a control program that can be moved / removed and that gives optimal operation to the installed confectionery production unit can be selected, the confectionery production line manager can easily reconfigure and configure the production line. It can be carried out.
また、本発明に係る平行リンク機構を備えた菓子製造システムは、前述した通り、搬送装置とは独立して設置できる構造であり、搬送装置に覆い被せるように設置することが可能であるため、通常の菓子製造システムと比較して、搬送装置及び装置下面を遮る構造物が少なく、清掃・点検を容易に行うことができる。 In addition, as described above, the confectionery manufacturing system provided with the parallel link mechanism according to the present invention has a structure that can be installed independently of the transport device, and can be installed so as to cover the transport device. Compared with a normal confectionery manufacturing system, there are few structures which block a conveyance apparatus and an apparatus lower surface, and cleaning and an inspection can be performed easily.
本発明に係る平行リンク機構を備えた菓子製造システムによれば、菓子製造ユニットは搬送装置の搬送方向に沿った動作と上下動を組み合わせた動作を行えるので、搬送装置のベルトコンベアを間欠送りしたり、ベルトコンベアの高さを周期的に変更したりする必要がなく、効率よく菓子製造の工程を処理することができる。 According to the confectionery production system provided with the parallel link mechanism according to the present invention, the confectionery production unit can perform an operation combining the movement along the conveyance direction of the conveyance device and the vertical movement, so that the belt conveyor of the conveyance device is intermittently fed. Or the height of the belt conveyor does not need to be changed periodically, and the process for producing confectionery can be processed efficiently.
また、本発明に係る平行リンク機構を備えた菓子製造システムを充填機として使用する場合、能力を落とすことなく、独特の形状や美しさが求められる充填動作(例えば、ビスケットの形状を出すための星型の回転絞り、クリームなどのリング状・波型絞り、充填しながら大きく上下動するデコレーション充填、等)も行うことができ、切替えも容易なので、大規模でありながら特定商品専用ではなく、また、さまざまな商品に転用でき、商品サイクルが短くなっても、製造装置システムは長く使用することができる。 Moreover, when using the confectionery production system provided with the parallel link mechanism according to the present invention as a filling machine, a filling operation (for example, for producing a biscuit shape) that requires a unique shape and beauty without reducing the ability. Star-shaped rotary squeeze, ring-like / squeeze squeezing cream, decoration filling that moves up and down while filling, etc.), and switching is easy, so it is not dedicated to specific products, although it is large-scale Moreover, even if the product cycle can be shortened, the manufacturing apparatus system can be used for a long time.
さらに、本発明に係る平行リンク機構を備えた菓子製造システムによれば、サーボモータの回動を制御して直線往復運動に変換せずボックスモーションを実現できるため、菓子製造ユニットとして充填機のような重量(実施形態では650kg)のあるものを選択しても動作が円滑で振動が少ない装置を提供することができる。 Furthermore, according to the confectionery manufacturing system provided with the parallel link mechanism according to the present invention, the box motion can be realized without controlling the rotation of the servo motor to convert it into a linear reciprocating motion. Even if a heavy weight (650 kg in the embodiment) is selected, an apparatus that can operate smoothly and has little vibration can be provided.
次に、本発明に係る平行リンク機構を備えた菓子製造システムを実施するための形態の具体例を、図面を参照しながら詳細に説明する。
図1は、本発明の実施形態による平行リンク機構を備えた菓子製造システムの架台と菓子製造ユニットとを概略的に示す図であり、図2は、図1の架台と菓子製造ユニットとを平面的に示す概略図である。
Next, the specific example of the form for implementing the confectionery manufacturing system provided with the parallel link mechanism which concerns on this invention is demonstrated in detail, referring drawings.
FIG. 1 is a diagram schematically showing a confectionery manufacturing system and a confectionery manufacturing unit provided with a parallel link mechanism according to an embodiment of the present invention, and FIG. 2 is a plan view of the confectionery manufacturing unit and the confectionery manufacturing unit of FIG. FIG.
図1、2をともに参照すると、本発明の実施形態による菓子製造システム1は、菓子55を搬送するための搬送ベルト51を備えた搬送装置50の搬送方向と直交する両側に互いに対向する2つの架台(10、15)と、2つの架台(10、15)の上に搬送装置50を跨いで付け替え可能に設置される菓子製造ユニット40とを有する。
1 and 2, the confectionery manufacturing system 1 according to the embodiment of the present invention includes two confections that are opposed to each other on both sides orthogonal to the transport direction of the
架台(10、15)は、上部に菓子製造ユニット40を搭載する台としての役割の他、駆動機構を備え、搭載した菓子製造ユニット40を所定の閉ループ動作させるための駆動装置の役割を果たす。このため2つの架台(10、15)の内、少なくとも一方の架台10には2つのサーボモータ(11、12)を備える。2つのサーボモータ(11、12)は搬送装置50の搬送方向と直交する方向に回転軸を有し、搬送方向に沿って離隔する。この2つのサーボモータ(11、12)間を直列に順に第1~第5の5つのアーム部(21、22、23、24、25)と各アーム部同士を回動可能につなぐ第1~第4の4つの節部(31、32、33、34)で連結する。第1~第5の5つのアーム部(21、22、23、24、25)と第1~第4の4つの節部(31、32、33、34)とは第1のリンク部を構成する。
The gantry (10, 15) serves as a platform for mounting the
第1のリンク部を、より詳細に説明すると、第1のアーム部21は一端が第1のモータ11に連結され、第1のアーム部21の他端にある節部31には第2のアーム部22の一端が連結される。第2のアーム部22の他端にある節部32には第3のアーム部23の一端が連結され、第3のアーム部23の他端にある節部33には第4のアーム部24の一端が連結される。さらに第4のアーム部24の他端にある節部34には第5のアーム部25の一端が連結され、第5のアーム部25の他端は第2のサーボモータ12に連結される。
The first link portion will be described in more detail. One end of the
このように連結されたアーム部の内、サーボモータ(11、12)に直接連結される第1のアーム部21と第5のアーム部25とはサーボモータ(11、12)を起点としてそれぞれが互いに離隔する方向に延在され、第1のアーム部21と第5のアーム部25に連結される第2のアーム部22と第4のアーム部24とは、それぞれが連結される節部31および34を起点として互いに接近する方向に延在する。第2のアーム部22と第4のアーム部24に連結される第3のアーム部23は、上に菓子製造ユニット40を搭載する台となる部分である。
Of the arm portions thus connected, the
第3のアーム部23の上に菓子製造ユニット40が搭載され、菓子製造ユニット40の荷重が鉛直下方に付加されると、第2のアーム部22には第1の節部31を中心として時計回りに回転力が加わり、第4のアーム部24には第4の節部34を中心として反時計回りに回転力が加わるが、第3のアーム部23により回転が拘束されるため、結果的に第1のリンク部により菓子製造ユニット40の荷重を支持することができる。
When the
また、架台10は、第1のリンク部の動作範囲を拘束する第2のリンク部をさらに有する。具体的には第2のリンク部は、第3のアーム部23を水平に保つ役割を果たすものであり、第2のアーム部22及び第3のアーム部23の一部と略平行四辺形をなすように連結される第6及び第7のアーム部(26、27)と、第6のアーム部26と第7のアーム部27とをつなぐ第5の節部35を第1のアーム部21に連動しながら支持する第8のアーム部28とを含む。
Further, the
第6のアーム部26の一端は、第1の節部31により第1のアーム部21と第2のアーム部22とに連結され、第6のアーム部26の他端にある第5の節部35には第7のアーム部27の一端と第8のアーム部28の一端が連結される。第7のアーム部27の他端は第3のアーム部23の両端に位置する2つの節部(32、33)の略中央に位置する第6の節部36に連結される。この時第1の節部31、第2の節部32、第6の節部36、及び第5の節部35を頂点とする四辺形が平行四辺形となるよう構成する各アーム部の長さを調整する。尚アーム部は必ずしも直線状の形状に限る必要はなく、湾曲した形状や屈曲した形状でも同様の機能を果たすことができる。
One end of the
第8のアーム部28の他端は2つのサーボモータ(11、12)の略中央に位置する節部37に回動可能に連結される。第8のアーム部28は、第6のアーム部26を介して第1のアーム部21に連結されることから、サーボモータ11の回動動作に伴う第1のアーム部21の回動動作に連動して回動する。これにより第6のアーム部26はサーボモータ11が回動しても水平を維持することができ、第6のアーム部26と平行四辺形の対辺をなす第3のアーム部23も水平を維持することができる。
The other end of the
このように架台10は、第1のリンク部により菓子製造ユニット40の荷重を支持し、第2のリンク部により菓子製造ユニット40の水平を維持しながら菓子製造ユニット40を駆動することができる。即ち第1のリンク部と第2のリンク部とを組み合わせて所定の動作を実現することができ、ここでは第1のリンク部と第2のリンク部との組み合わせを平行リンク機構と称す。
架台10は、平行リンク機構を介して前記菓子製造ユニットが前記搬送装置の搬送速度に対応した所定の閉ループ動作を行うように前記2つのサーボモータを制御する制御部を有する。
搬送装置50を挟んで対向するもう一方の架台15は、上記に説明した架台10と同一のものでもよいし、搭載する菓子製造ユニット40の重量が重くない場合はサーボモータを節部に変更した構成でも構わない。架台15にも2つのサーボモータ(13、14)を有する場合、制御部は平行リンク機構を介して菓子製造ユニットが搬送装置の搬送速度に対応した所定の閉ループ動作を行うように2つの架台の各々の2つのサーボモータを制御する。
Thus, the
The
The
図1、2は搭載する菓子製造ユニット40が充填機41の場合の実施形態を示す。図1を参照すると充填機41は充填する生地を保持する生地ホッパ42、一定量の生地を供給するためのバルブ43、及びピストン44を備える。充填機41は焼き上がって搬送されてくる菓子55の1列おきに菓子55に挟み込むためのクリームなどの充填生地を供給する。図2に示すように、搬送されてくる菓子55は、通常前の処理工程で整列され、規則正しく配列されて搬送されてくるが、搬送ベルト51の振動などにより搬送中に位置が僅かにずれることも起こり得る。そのため、充填機41は図示しないが、充填前に搬送される菓子55の位置を修正する位置決めピンを備える。実施形態では位置決めピンは菓子55の後に降下してから搬送方向に押し出して位置修正するように、充填機41が備えるモータにより閉ループ動作機構を行うようにしてもよい。
1 and 2 show an embodiment in which the
充填機41には図1に示すようなオープンホッパー型のピストン充填機と、容器に入れた生地を加圧しバルブの開閉制御で生地を充填するマニホールド型充填機がある。マニホールド型充填機は生地をチューブ搬送できるため、容器を固定台に設置することができ、その分稼働部を軽量化できるが、生地を容器に投入してから、充填量が安定するまで時間がかかり、生地のロスが大きいというデメリットがある。これに対し、ピストン充填機はピストンケースに充填生地を定容積分ピストンで引き込み、分割した後ピストンを押して充填生地を吐出させるため充填動作を始めてすぐに充填量が安定する。しかし生地を加圧しないためチューブ搬送は困難であり、生地ホッパ42は菓子55の上部に位置する必要がある。大量生産を行う場合、生地ホッパ42に投入する生地の量も多く、生地を投入した状態での充填機41の総重量は600kgを超えることが有り、例えば一実施形態では650kgとなる。
このように重量のあるものを搬送ベルト51のスピードに合わせて高速で動作するには強い駆動力が必要であるため、実施形態では2つの架台(10、15)はいずれも2つのサーボモータを備える。即ち合計4つのサーボモータ(11、12、13、14)で充填機41に所定の閉ループ動作を与える。架台(10、15)と充填機41との組み合わせ動作については図3を用いて後述する。
The filling
Since a heavy driving force is required to operate a heavy object at a high speed in accordance with the speed of the
2つの架台(10、15)の上に搭載する菓子製造ユニット40は、製造する菓子55の種類に応じて様々なものを選択できる。菓子製造ユニット40の種類としては合わせ装置、消毒液滴下装置、充填機、整列装置、型抜き装置、切断装置、移載装置、重ね装置、ピッチ変換装置、焼き印装置、方向転換装置などが挙げられる。菓子製造ユニット40は、付け替え可能に設置されるため、製造する菓子55の種類を変更する場合一度設置した菓子製造ユニット40を新たに製造する菓子55に必要な別の菓子製造ユニット40に変更することができる。このような製造ラインの構成を変更する場合も架台(10、15)の部分は共通に使えるので製造ライン変更のための投資費用を抑制することができる。
The
また架台(10、15)と菓子製造ユニット40とを組み合わせた菓子製造システム1は搬送装置50を跨ぐ形に構成されるため、設置位置も自由に調整が可能である。さらに従来設備のように菓子製造装置を駆動するための機構を搬送ベルト51の下に設置する必要もないため、搬送ベルト51の洗浄なども容易に行うことができメンテナンスも行いやすい。
菓子製造装置では、安全衛生上清浄度を保つことは最重要な管理項目の1つであり、搬送ベルト51の洗浄性やメンテナンス性を確保することは、こうした管理を行う上で非常に有効である。
Moreover, since the confectionery manufacturing system 1 combining the gantry (10, 15) and the
In a confectionery manufacturing apparatus, maintaining cleanliness in terms of safety and health is one of the most important management items, and ensuring the cleaning and maintenance performance of the
図3は、本発明の実施形態による平行リンク機構の閉ループ動作を説明する図であり、(a)、(b)、(c)、(d)の順に動作位置と動作の内容を示す図である。
図3(a)を参照すると、架台10に設置された充填機41が、搬送ベルト51上を搬送される菓子55の上に被さるように設置される。尚、わかりやすくするため架台10は平行リンク部のみを記載し、本体部分は省略している。また符号は代表して図3(a)のみに示すが、図3(b)、(c)、(d)も構成要素は図3(a)と同じであり図3(a)の符号を使用して説明する。
FIG. 3 is a diagram illustrating the closed-loop operation of the parallel link mechanism according to the embodiment of the present invention, and is a diagram illustrating the operation position and the content of the operation in the order of (a), (b), (c), and (d). is there.
Referring to FIG. 3A, the filling
図3(a)は閉ループ動作の開始点となる位置の状態であり、具体的には搬送ベルト51に対しては上昇位置であり、搬送ベルト51の搬送方向に対しては上流側の位置での状態である。
生地ホッパ42には充填生地が保持され、バルブ43は新たな生地が供給されないよう上側の通路を閉じる位置に回動している。この位置では下側の通路が解放されるので、この状態でピストン44を押し込めば充填生地の供給が可能な状態にある。ピストン44は所定の量の充填生地を引き込むために引き下げられている。
FIG. 3A shows the position at the start point of the closed loop operation, specifically, the raised position with respect to the
The
矢印16、17はそれぞれサーボモータ11、12の次の動作を示し、矢印18は第3のアーム部23及び第3のアーム部23に設置された充填機41の次の動作を示す。充填生地を供給する菓子55の搬送位置に合わせて、充填機41は図3(a)の位置から矢印18に示すように下降して図3(b)に移行する。この時サーボモータ11は矢印16のように反時計回りに回動し、サーボモータ12は矢印17のように時計回りに回動する。
充填生地を供給する位置まで下降すると、図3(b)に示すようにピストン44が押し込まれ充填生地の供給が開始される。この時充填機41はピストン44による充填生地の供給を行いつつ、その高さを維持したままで、搬送ベルト51の搬送スピードにあわせて搬送ベルト51の搬送方向に移動する。これにより充填生地が供給される菓子55が搬送中も菓子55の上方にある位置を維持することができる。このため充填生地の供給開始から終了までに必要な時間も菓子55の搬送を止める必要がなく、高い生産性が得られる。
When the filling dough is lowered to the position for supplying the dough, the
図3(b)の状態からサーボモータ11、12はそれぞれ矢印16、17のように時計回りに回動し、充填機41を水平移動させる。充填生地の供給が終了した時点が図3(c)である。この時点で充填機41のバルブ43は反時計回りに回動し下側の通路を閉じるとともに上側の通路を開く。この状態から図3(a)の状態に戻るためにまず上昇動作を行う。このためサーボモータ11は矢印16のように時計回りに回動し、サーボモータ12は矢印17のように反時計回りに回動する。図3(a)の状態と同じ高さまで上昇した状態が図3(d)である。
3B, the
図3(d)の状態から搬送ベルト51の搬送方向と逆方向に移動して閉ループ動作の開始点となる位置に戻るが、この間、次の充填生地の供給にそなえて、ピストン44は所定の量の充填生地を引き込むために引き下げられる。
図3(a)~(d)のように閉ループ動作に連動してバルブ43の回動及びピストン44の前後動作が行われることで、菓子55の搬送を止めることなく、菓子55の搬送に対応した充填動作を行うことができる。
搬送ベルト51の搬送方向と逆方向への水平移動は、図3(d)の矢印16、17のようにサーボモータ11、12はともに反時計回りに回動する。
From the state of FIG. 3 (d), it moves in the direction opposite to the conveying direction of the conveying
As shown in FIGS. 3A to 3D, the rotation of the
As for the horizontal movement of the
このように充填機41の場合の閉ループ動作は、下降、水平移動、上昇、水平移動の4つの動作から構成される。この動作は軌跡が四角形を描くことからボックスモーションとも称される。
ここで説明したように、実施形態ではサーボモータの回動を制御して直線往復運動に変換せずボックスモーションを実現できるため、600kgをこえるような重量のある菓子製造ユニット40でも動作が円滑で振動が少ない。
As described above, the closed-loop operation in the case of the filling
As described here, in the embodiment, since the box motion can be realized without controlling the rotation of the servo motor to convert it into the linear reciprocating motion, the operation is smooth even in the
図3(a)~(d)のように閉ループ動作の間、サーボモータ(11、12)に直接連結される第1のアーム部21と第5のアーム部25とはサーボモータ(11、12)を起点としてそれぞれが互いに離隔する方向に延在され、第1のアーム部21と第5のアーム部25に連結される第2のアーム部22と第4のアーム部24とは、それぞれが連結される節部31および34を起点として互いに接近する方向に延在するという位置関係は維持される。
As shown in FIGS. 3A to 3D, during the closed-loop operation, the
こうした動きは図示しない制御部により実現される。図1~3は菓子製造ユニット40が充填機41の場合を実施形態として説明したが、前述のように菓子製造ユニット40としては様々な菓子製造装置を適用することができる。菓子製造ユニット40の種類によっては必ずしも充填機41と同じボックスモーションが最適な動作とは限らない。また同様なボックスモーションを行うにしても高さや水平方向の可動範囲が異なる場合もあり得る。
そこで実施形態では、制御部は搭載する菓子製造ユニット40の種類毎に2つのサーボモータ(11、12)を制御するプログラムを保存し、制御部が備える表示パネルに付け替え可能に設置される菓子製造ユニット40に合わせたプログラムを選択可能に表示する。
Such movement is realized by a control unit (not shown). 1 to 3, the case where the
Therefore, in the embodiment, the control unit stores a program for controlling the two servo motors (11, 12) for each type of the
図4は、本発明の実施形態による平行リンク機構を備えた菓子製造システムのタッチパネルの表示例を示す図である。
図4を参照すると、入力装置を兼ねた表示パネルであるタッチパネル90には装置を選択する装置選択ボタン91、選択した装置の動作を選択する動作選択ボタン92、及びそれぞれの動作設定を必要に応じて調整可能な調整ボタン93を備える。
FIG. 4 is a diagram illustrating a display example of the touch panel of the confectionery manufacturing system including the parallel link mechanism according to the embodiment of the present invention.
Referring to FIG. 4, a
図4の実施形態では選択可能な装置としては合わせ装置、消毒液滴下装置、充填機、整列装置の4つを表示するが、これに限らず搭載可能な菓子製造ユニット40をすべて表示するようにしてもよいし、適用する可能性のある菓子製造ユニット40のみを選択的に表示できるようにしてもよい。
動作選択では選択可能な装置に合わせて、合わせ動作、充填動作、水平往復動作、整列動作の4つが表示されるが、同じ充填動作でも充填生地の特性によって動作が異なる場合は例えば高粘度充填動作、低粘度充填動作などのように分けて選択可能に表示してもよい。
In the embodiment of FIG. 4, four selectable devices are displayed: a matching device, a disinfecting liquid dropping device, a filling machine, and an aligning device. Alternatively, only the
In the operation selection, four operations of matching operation, filling operation, horizontal reciprocation operation, and alignment operation are displayed according to the selectable device, but if the operation differs depending on the characteristics of the filling dough, for example, high viscosity filling operation Alternatively, it may be displayed in a selectable manner such as a low viscosity filling operation.
装置選択ボタン91と動作選択ボタン92からそれぞれ所望するボタンが選択されると、動作設定欄にはプログラムされた基本動作の設定値が表示される。このような予め設定された設定値を変更する場合は調整ボタン93にて調整が可能である。
ここで装置選択ボタン91と動作選択ボタン92で装置と動作を選択するとしたが、装置によって動作が確定されているときは、動作選択ボタン92は単なる動作表示ランプであってもよく、例えば装置選択ボタン91の中から充填機を選択すると充填動作の動作表示ランプが点灯し、併せて充填動作に必要な動作設定値が動作設定欄に表示されるようにしてもよい。さらには菓子製造ユニット40毎に2次元コードなどの固有の識別コードを設け、架台(10、15)に菓子製造ユニット40を設置する際に、架台(10、15)に備えるリーダーなどの識別手段により識別コードを識別し、識別した菓子製造ユニット40に対応したプログラムや設定値をタッチパネル90に表示するようにしてもよい。
When a desired button is selected from the
Here, the device and the operation are selected by the
また、同じ菓子製造ユニット40でも製造する菓子55の種類毎に閉ループ動作の設定が異なるような場合には、菓子55の種類毎に設定値を登録できるようにしておき、タッチパネル90に菓子55の選択ボタンを併せて選択可能に表示するようにしてもよい。
尚、菓子製造ユニット40に加える閉ループ動作は、搬送装置50の搬送スピードに合わせることが基本であるため、動作設定欄に表示する設定値は、基準となる搬送スピードに対する設定値又は現状の設定された搬送スピードに合わせた換算された設定値のいずれかとすることが好ましい。
Further, when the setting of the closed loop operation is different for each type of
Since the closed loop operation applied to the
図5は、本発明の実施形態による平行リンク機構を備えた菓子製造システムの構成を示す図である。
図5を参照すると、搬送装置50の搬送方向に沿ってそれぞれ異なる菓子製造ユニット40を設置した4つの菓子製造システムが順に配置されている。焼き上がった菓子55は搬送ベルト51により図5の左から右に搬送される。搬送の最上流にある菓子製造システムには菓子製造ユニット40として整列装置80が設置される。
FIG. 5 is a diagram illustrating a configuration of a confectionery manufacturing system including a parallel link mechanism according to an embodiment of the present invention.
Referring to FIG. 5, four confectionery production systems in which different
整列装置80は、搬送される菓子55の後方に略半円形状の開口を有する整列板を降下させてから搬送方向に押し出すことで、一定のピッチに菓子55を整列させる装置である。整列装置80の場合も、閉ループ動作は下降、水平移動(押し出し)、上昇、水平移動(戻り)を繰り返すボックスモーションとなる。充填機41のボックスモーションと異なり、水平移動(押し出し)は搬送ベルト51の搬送スピードよりも速い速度で移動するように制御する。
The
整列された菓子55はさらに搬送ベルト51により、消毒液滴下装置70の設置された菓子製造システムに搬送される。消毒液滴下装置70は消毒用のアルコールを滴下する装置であり、搬送される菓子55の直上まで下降し、菓子55とともに移動しながら菓子55に消毒用のアルコールを滴下し、滴下が終了すると上昇して元の位置まで水平移動して戻る動作を行う。
The aligned
消毒が終了した菓子55は、次に充填機41に搬送される。充填機41の動作は図1~3で説明したとおりである。
最後に設置されているのは合わせ装置60である。充填機41の処理を終了した菓子55は1列おきに挟み込むためのクリームなどの充填生地が供給されている。合わせ装置60は充填生地が供給されていない菓子55をピックアップして、充填生地が供給された菓子55の上に載置して充填生地が挟み込まれた菓子の形状に仕上げる装置である。そこで例えば図5に示すように、下降して充填生地が供給されていない菓子55に追随しながらピックアップを行い、充填生地が供給された菓子55の上に移動して充填生地の分を考慮した下降量で下降して移動しながらピックアップした菓子55を載置するため複雑な閉ループ動作となる。
図5の例では充填機41の処理を終了した菓子55はそのまま合わせ装置60に搬送されるように説明したが、合わせを行う前に、充填した生地の上を消毒するために充填機41と合わせ装置60との間に消毒液滴下装置70を追加してもよい。
充填機41で生地を充填の際、生地の特性により充填機が上昇するときに菓子がずれることが起こり得る。そこで、消毒液滴下装置70にも充填機41について前述したような菓子55の位置を修正する位置決めピンを備えてもよい。
The
Lastly, the aligning
In the example of FIG. 5, it has been described that the
When filling the dough with the filling
このように異なる種類の菓子製造ユニット40を組み合わせて一連の製造ラインを構成するが、ベースとなる架台は、いずれも図1~3に示した架台(10、15)を共通に使用することができる。
また、図5のように構成したラインを組み替える場合でも架台(10、15)はそのまま転用できるので菓子製造ユニット40を交換するだけで容易に構成を変更することができる。
In this way, a series of production lines is configured by combining different types of
Further, even when the lines configured as shown in FIG. 5 are rearranged, the gantry (10, 15) can be used as it is, so that the configuration can be easily changed by simply replacing the
実施形態による菓子製造システムは、既存の搬送装置50に後付けで設置することができるが、搬送ベルト51の搬送スピードに同期した動作が必要になる。図5の実施形態では搬送ベルト51の上方にベルトスピード検出器100を備え、搬送スピードを検出する。検出した搬送スピードは、各菓子製造システムの制御部にフィードバックされ、フィードバックされた搬送スピードに合わせてそれぞれの架台(10、15)のサーボモータの制御が行われる。
The confectionery manufacturing system according to the embodiment can be installed later on the existing
図5ではベルトスピード検出器100から直接各菓子製造システムの制御部にフィードバックされるように示したが、複数の菓子製造システムを組み合わせた製造ラインを構成する場合、複数の菓子製造システムを統括する制御コンピュータをさらに備え、ベルトスピード検出器100からの検出信号は、制御コンピュータによって複数の菓子製造システムでタイミング制御に共通に使用する電子カムの回転速度に変換してから、各菓子製造システムにフィードバックするようにしてもよい。
他の実施形態では、搬送装置50の制御部から直接ベルトスピードの設定情報又は制御信号を抽出して各菓子製造システムにフィードバックするようにしてもよい。
In FIG. 5, feedback is shown directly from the
In another embodiment, belt speed setting information or a control signal may be directly extracted from the control unit of the conveying
このように本発明の実施形態では、既存の搬送装置50に後付けでき、搬送装置50の搬送スピードと同期を取る必要はあるが、それ以外は搬送装置50に加工を加える必要もなく簡単に設置ができる菓子製造システムを提供可能である。これにより搬送装置50の清掃やメンテナンスの作業性を損なうことはない。
またベースとなる架台(10、15)は共通であり、架台(10、15)に付け替え可能に設置される菓子製造ユニット40を選択することで様々な菓子製造ラインを構築でき、その動作設定も予め設定されたプログラムが選択可能に表示されるので、熟練者でなくても容易に設定することができる。
As described above, according to the embodiment of the present invention, it can be retrofitted to the existing
Also, the base (10, 15) serving as the base is common, and various confectionery production lines can be constructed by selecting the
以上、本発明の実施形態について図面を参照しながら詳細に説明したが、本発明は、上述の実施形態に限定されるものではなく、本発明の技術的範囲から逸脱しない範囲内で多様に変更することが可能である。 As mentioned above, although embodiment of this invention was described in detail, referring drawings, this invention is not limited to the above-mentioned embodiment, In the range which does not deviate from the technical scope of this invention, it changes variously. Is possible.
1 菓子製造システム
10、15 架台
11、12、13、14 (第1~第4の)サーボモータ
21、22、23、24、25、26、27、28 (第1~第8の)アーム部
31、32、33、34、35、36、37 (第1~第7の)節部
40 菓子製造ユニット
41 充填機
42 生地ホッパ
43 バルブ
44 ピストン
50 搬送装置
51 搬送ベルト
55 菓子
60 合わせ装置
70 消毒液滴下装置
80 整列装置、
90 タッチパネル
91 装置選択ボタン
92 動作選択ボタン
93 調整ボタン
100 ベルトスピード検出器
DESCRIPTION OF SYMBOLS 1
90
Claims (4)
前記2つの架台の少なくとも1つは、
前記搬送装置の搬送方向と直交する方向に回転軸を有し搬送方向に沿って離隔する2つのサーボモータと、
前記2つのサーボモータ間を直列に順に連結する第1~第5の5つのアーム部と各アーム部同士を回動可能につなぐ第1~第4の4つの節部とからなる第1のリンク部と、第2のアーム部及び第3のアーム部の一部と略平行四辺形をなすように連結される第6及び第7のアーム部と第6及び第7のアーム部をつなぐ第5の節部を第1のアーム部に連動しながら支持する第8のアーム部を含む第2のリンク部と、からなる平行リンク機構と、
前記平行リンク機構を介して前記菓子製造ユニットが前記搬送装置の搬送速度に対応した所定の閉ループ動作を行うように前記2つのサーボモータを制御する制御部とを有し、
前記2つのサーボモータにそれぞれ連結される第1と第5のアーム部は互いに離隔する方向に延在し、第1と第5のアーム部にそれぞれ連結される第2と第4のアーム部は互いに接近する方向に延在することにより第3のアーム部上に設置される前記菓子製造ユニットを水平に保持しながら荷重を支持することを特徴とする平行リンク機構を備えた菓子製造システム。 On two sides of the transport device that transports the confectionery being manufactured in a certain direction, two stands installed opposite to the direction perpendicular to the transport direction of the transport device, and installed so that the transport device can be crossed over the stand A confectionery production system comprising a parallel link mechanism having a confectionery production unit,
At least one of the two mounts is
Two servo motors having a rotation axis in a direction orthogonal to the transport direction of the transport device and spaced apart along the transport direction;
A first link comprising five first to fifth arm portions for sequentially connecting the two servo motors in series, and first to fourth node portions for rotatably connecting the arm portions. The fifth and sixth arms connected to each other so as to form a substantially parallelogram with a portion of the second arm and the third arm. A second link portion including an eighth arm portion that supports the joint portion of the second arm portion in conjunction with the first arm portion, and a parallel link mechanism comprising:
A control unit that controls the two servo motors so that the confectionery manufacturing unit performs a predetermined closed-loop operation corresponding to the conveying speed of the conveying device via the parallel link mechanism;
The first and fifth arm portions respectively connected to the two servo motors extend in directions away from each other, and the second and fourth arm portions respectively connected to the first and fifth arm portions are A confectionery manufacturing system provided with a parallel link mechanism, wherein the confectionery manufacturing unit installed on the third arm portion is horizontally supported by supporting the load while extending in a direction approaching each other.
前記菓子製造ユニットは充填機であり、
前記充填機は充填する生地を保持する生地ホッパと、前記所定の閉ループ動作に連動して一定量の生地を供給するためのバルブ及びピストンとを備えることを特徴とする請求項1または2に記載の平行リンク機構を備えた菓子製造システム。 Each of the two platforms has the two servo motors and the parallel link mechanism, and the control unit has a predetermined closed loop in which the confectionery manufacturing unit corresponds to the transport speed of the transport device via the parallel link mechanism. Controlling two servo motors on each of the two platforms to perform the operation,
The confectionery production unit is a filling machine;
The said filling machine is provided with the dough hopper holding the dough to be filled, and a valve and a piston for supplying a certain amount of dough in conjunction with the predetermined closed loop operation. Confectionery manufacturing system with parallel link mechanism.
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| CN201980019114.1A CN111902350B (en) | 2018-03-14 | 2019-03-11 | Pastry making system with parallel linkage mechanism |
| KR1020207026950A KR102330887B1 (en) | 2018-03-14 | 2019-03-11 | Confectionery manufacturing system provided with parallel link mechanism |
| RU2020133150A RU2020133150A (en) | 2018-03-14 | 2019-03-11 | SYSTEM EQUIPPED WITH HINGED PARALLELOGRAM MECHANISM FOR CONFECTIONERY PRODUCTION |
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| JP2018046200A JP6423556B1 (en) | 2018-03-14 | 2018-03-14 | Confectionery manufacturing system with parallel link mechanism |
| JP2018-046200 | 2018-03-14 |
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| JP2010500041A (en) * | 2006-08-16 | 2010-01-07 | カーエムべー プロドゥクツィオーンス アーゲー | Object processing and / or conveying device |
| JP2009100684A (en) * | 2007-10-24 | 2009-05-14 | Masdac Co Ltd | Dorayaki manufacturing apparatus and manufacturing method |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2020133150A (en) | 2022-04-14 |
| RU2020133150A3 (en) | 2022-04-14 |
| JP2019154328A (en) | 2019-09-19 |
| TWI686138B (en) | 2020-03-01 |
| KR102330887B1 (en) | 2021-11-24 |
| KR20200123193A (en) | 2020-10-28 |
| CN111902350A (en) | 2020-11-06 |
| TW201938030A (en) | 2019-10-01 |
| CN111902350B (en) | 2022-01-28 |
| JP6423556B1 (en) | 2018-11-14 |
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