WO2019176741A1 - Coating method - Google Patents
Coating method Download PDFInfo
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- WO2019176741A1 WO2019176741A1 PCT/JP2019/009148 JP2019009148W WO2019176741A1 WO 2019176741 A1 WO2019176741 A1 WO 2019176741A1 JP 2019009148 W JP2019009148 W JP 2019009148W WO 2019176741 A1 WO2019176741 A1 WO 2019176741A1
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- paint
- carbon dioxide
- mist
- temperature
- mass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
Definitions
- the present invention relates to a coating method using carbon dioxide.
- VOCs volatile organic compounds
- a coating composition is prepared by mixing carbon dioxide with the paint, and the resulting coating composition is sprayed onto the object (carbon dioxide painting) Method) is known.
- carbon dioxide functions as a diluent and the viscosity of the paint is reduced to a sprayable level.
- Patent Documents 1 to 6 A number of techniques relating to coating using carbon dioxide have been developed, for example, as described in Patent Documents 1 to 6.
- the coating film formed on the object sometimes whitened.
- the whitening of the coating film may impair the appearance and may deteriorate properties such as the strength of the coating film.
- This invention is made
- the inventors of the present invention have made extensive studies and found that carbon dioxide in the coating composition is vaporized by spraying the coating composition, so that the temperature of the mist generated by spraying is instantaneously reduced.
- the inventors have found that the whitening of the coating film can be reduced by setting the relationship between the temperature of the mist and the dew point of the environment around the mist within a certain range, and to complete the present invention. It came.
- a coating method includes a step of mixing a paint with carbon dioxide to obtain a coating composition, a step of spraying the coating composition to form a mist, and attaching the mist to an object.
- Forming a liquid film on the object, and the paint has a viscosity of 400 mPa ⁇ s or more at 20 ° C. and 1 atm, and the amount of carbon dioxide is based on 100 parts by mass of the paint.
- T 1 and T 2 satisfy T 1 ⁇ T 2 ⁇ 0.
- the paint and the carbon dioxide can be mixed at a temperature and pressure at which the density of carbon dioxide is 0.7 kg / L or more.
- the paint may contain 1% by mass or more of solvent with respect to the total amount of the paint.
- the paint and the carbon dioxide can be mixed at a temperature and pressure at which carbon dioxide exists in a liquid state with a density of 0.7 kg / L or more.
- the paint and the carbon dioxide can be mixed at a temperature below 60 ° C.
- the coating method according to an aspect of the present invention includes a step of measuring the T 1 and the T 2 and a step of adjusting a mixing ratio of the carbon dioxide and the paint so as to satisfy T 1 ⁇ T 2 ⁇ 0. And can be further provided.
- whitening of the coating film can be reduced even when a high viscosity paint is applied using carbon dioxide as a diluent.
- a coating method includes a step of mixing a carbon dioxide with a paint to obtain a coating composition (mixing step), a step of spraying the coating composition to form a mist (spraying step), And a step of forming a liquid film on the object by attaching mist to the object (film forming process).
- the viscosity Va of the paint at 20 ° C. and 1 atm (0.1 MPa) is 400 mPa ⁇ s or more.
- the paint is not particularly limited as long as it has a viscosity Va of 400 mPa ⁇ s or more.
- the viscosity Va can be, for example, 20000 mPa ⁇ s or less, 3000 mPa ⁇ s or less, 2000 mPa ⁇ s or less, 1000 mPa ⁇ s or less, or 500 mPa ⁇ s or less.
- the viscosity Va is a value measured at a rotation speed of 3 rpm using a B-type viscometer.
- the density of the paint can be from 0.9 to 4.0 kg / L.
- a paint having a high viscosity Va of 400 mPa ⁇ s or more usually contains substantially no solvent or a small amount in many cases.
- substantially free of solvent means that the solvent is not contained or is extremely small, for example, less than 1% by mass, 0.5% by mass or less, or 0.1% by mass or less based on the total amount of the paint. It means the case of containing the solvent.
- the solvent exists in a liquid state at 20 ° C. and 1 atm, and is generally added to the paint for the purpose of reducing the viscosity of the paint.
- the allowable amount of the solvent is usually 90% by mass or less, 30% by mass or less, 25% by mass with respect to the total amount of the paint, although it depends on the type of the solvent. % Or less, 20 mass% or less, 15 mass% or less, 10 mass% or less, or 5 mass% or less.
- the solvent is not particularly limited as long as it does not prevent dissolution of carbon dioxide in the paint.
- the paint may be a solventless paint or an organic solvent paint.
- the paint include acrylic resin paint (for example, styrene acrylic resin paint), polyurethane resin paint (for example, acrylic urethane resin paint and polyester urethane resin paint), epoxy resin paint, polyester resin paint, alkyd resin paint, vinyl chloride Vinyl acetate copolymer resin paint (vinyl acetate resin paint), styrene butadiene rubber paint, amino resin paint, phenol resin paint, vinyl chloride resin paint, nitrocellulose resin paint, cellulose acetate butyrate resin paint, styrene resin paint, melamine urea
- resin paints Teflon (registered trademark) resin paints
- silicon resin paints for example, acrylic silicon resin paints and silicone urethane resin paints
- polyethylene resin paints and polypropylene resin paints. You may use these individually or in mixture of 2 or more types.
- the paint may be a one-component curable type or a two-component cur
- the paint contains a film-forming component that is cured by a polymerization reaction and / or a crosslinking reaction.
- the film-forming component can contain a main agent and its curing agent.
- a urethane resin coating contains a polyol such as acrylic polyol and polyester polyol and a curing agent thereof (for example, an isocyanate curing agent) as a film forming component, and is cured into a urethane resin such as an acrylic urethane resin and a polyester urethane resin.
- the film forming component may contain an appropriate modifier together with the main agent and the curing agent.
- a silicone-based urethane resin paint includes, as an example, a polyol and a diisocyanate, and a silicone compound reactive with these (for example, a diorganopolysiloxane having an alcoholic hydroxyl group at a terminal), and is cured to form a silicone-modified urethane resin.
- the film-forming component can include a prepolymer (oligomer), a dilution monomer, and optionally a polymerization initiator or catalyst.
- the acrylic resin paint can contain acrylate prepolymers such as epoxy acrylate, urethane acrylate, polyacryl acrylate, and polyester acrylate, an acrylate ester, and a photopolymerization initiator as a film forming component.
- acrylate prepolymers such as epoxy acrylate, urethane acrylate, polyacryl acrylate, and polyester acrylate, an acrylate ester, and a photopolymerization initiator as a film forming component.
- UV UV cure to acrylic resin.
- the film-forming component can be thermosetting or light (such as UV) curable.
- the paint may further contain an additive as necessary.
- additives such as pigments, pigment dispersants, ultraviolet absorbers, light stabilizers, leveling agents, adhesion promoters, rheology control agents, and the like that are usually added to paints may be included.
- the amount of carbon dioxide needs to be 1.5 parts by mass or more with respect to 100 parts by mass of the paint, and is 2 parts by mass or more, 5 parts by mass or more, or 10 It can be greater than or equal to parts by mass.
- the amount of carbon dioxide is 1.5 parts by mass or more with respect to 100 parts by mass of the paint, fine mist can be formed.
- carbon dioxide of about 0.3 to 1.5 parts by mass can be dissolved in 100 parts by mass of the paint at 20 ° C. and normal pressure (0.1 MPa). . Therefore, when the amount of carbon dioxide to be mixed is less than 1.5 parts by mass, when the coating composition is sprayed from the spray nozzle, the carbon dioxide may not expand due to the change in the state of carbon dioxide. Fine mist may not be formed.
- the amount of carbon dioxide is such that a dew point T 2 in a mist temperature T 1 and an environment around the mist (hereinafter, “environment” refers to an environment (gas atmosphere) around the mist) T It is determined so as to satisfy the relationship 1 ⁇ T 2 ⁇ 0. As will be described later, since the mist temperature T 1 decreases as the amount of carbon dioxide increases, the amount of carbon dioxide is set so that the mist temperature T 1 does not become lower than the dew point T 2 in the environment.
- the amount of carbon dioxide is, for example, 60 parts by mass or less, 50 parts by mass or less, 40 parts by mass or less, 30 parts by mass or less, 25 parts by mass or less with respect to 100 parts by mass of the coating material. Or 20 parts by mass or less.
- the amount of carbon dioxide to be mixed does not exceed the solubility of carbon dioxide in the paint under the temperature and pressure conditions at the time of mixing. More preferably, the amount of carbon dioxide mixed is below the solubility of carbon dioxide in the paint. If the amount of carbon dioxide exceeds the solubility of carbon dioxide in the paint, a portion of the carbon dioxide cannot be dissolved in the paint, and the coating composition becomes a two-phase mixture.
- the coating composition is a two-phase mixture, that is, in the coating composition, the main phase (liquid) of the paint in which carbon dioxide is dissolved and the phase in which the concentration of the paint is lower than the main phase based on carbon dioxide ( Liquid, supercritical, or gas), in the subsequent spraying process, if the two phases are not sprayed in a sufficiently dispersed and mixed state, one phase is not sprayed and only the other phase is sprayed In some cases, it is difficult to stably (continuously) form the mist.
- the paint and carbon dioxide have a density of carbon dioxide of 0.7 kg / L or more, 0.72 kg / L or more, 0.75 kg / L or more, 0.77 kg / L or more, 0.78 kg / L or more, 0.79 kg. / L or higher, 0.80 kg / L or higher, or 0.83 kg / L or higher.
- the density of carbon dioxide is close to the density of the paint, so that the paint and carbon dioxide are likely to be physically mixed and easily dissolved together. . If the paint and carbon dioxide are not sufficiently dissolved, a portion of the coating composition containing almost no carbon dioxide may be supplied to the nozzle.
- the paint and carbon dioxide may be mixed at a temperature and pressure at which the density of carbon dioxide is 1.1 kg / L or less.
- the paint and carbon dioxide may be mixed at a temperature and pressure at which carbon dioxide exists as a liquid. In this case, the paint and carbon dioxide are more likely to be physically mixed.
- the mixing temperature is preferably less than 60 ° C, more preferably less than 30 ° C, still more preferably 10 ° C or more and less than 30 ° C, but is not limited thereto.
- the temperature is lower than 60 ° C., the usable time (pot life) of the coating composition tends to be good.
- the method of mixing is not particularly limited, and the mixing can be, for example, mixing by a line blend method using an in-line mixer.
- the coating composition obtained by mixing paint and carbon dioxide contains paint and carbon dioxide.
- the carbon dioxide preferably has a density of 0.7 kg / L or more, and the amount of carbon dioxide is 1.5 parts by mass or more and 60 parts by mass or less with respect to 100 parts by mass of the paint. Is preferred.
- the coating composition is preferably a one-phase mixture in which the total amount of carbon dioxide is dissolved in the paint.
- the coating composition is sprayed to form mist.
- the carbon dioxide in the coating composition released from the pressurized state is instantly vaporized and its volume expands significantly. Due to the energy generated by the expansion, the coating composition becomes a fine mist paint (mist).
- Carbon dioxide in order to take the heat of vaporization from the coating composition during the vaporization, the temperature T 1 of the mist is lower than the temperature of the coating composition just before spraying. The greater the amount of carbon dioxide contained in the coating composition (i.e., the amount of carbon dioxide to vaporize), the greater the heat of vaporization and the lower the temperature of the mist.
- the mist temperature T 1 and the dew point T 2 in the environment around the mist satisfy the relationship of T 1 ⁇ T 2 ⁇ 0. That is, in accordance with the dew point T 2, to set the temperature T 1 of the mist so as to satisfy the relational expression. For this reason, whitening of a coating film can be reduced.
- T 1 and T 2 are T 1 ⁇ T 2 > 0, T 1 ⁇ T 2 ⁇ 0.5, T 1 ⁇ T 2 ⁇ 1, T 1 ⁇ T 2 ⁇ 2, T 1 ⁇ T 2 ⁇ 3, T 1 The relationship 1 ⁇ T 2 ⁇ 4 or T 1 ⁇ T 2 ⁇ 5 can be satisfied.
- Temperature T 1 of the mist for example, by placing a thermometer into the mist can be directly measured.
- approximate values of T 1, from the temperature of the spray just before the coating composition can be estimated by subtracting the temperature to decrease by vaporization of carbon dioxide. According to the study by the present inventors, the temperature of the mist decreases by 1 ° C. every time 1 part by mass of carbon dioxide is vaporized with respect to 100 parts by mass of the paint.
- the approximate value of T 1 may be estimated by subtracting the amount (parts by mass) of carbon dioxide with respect to 100 parts by mass of the paint from the temperature (° C.) immediately before spraying the coating composition.
- Dew point T 2 in the environment it can either be measured using a dew-point instrument can be calculated from the water vapor content or humidity in the environment.
- the mist temperature T 1 is preferably less than 60 ° C.
- the paint is a two-component curable paint, if the temperature is lower than 60 ° C., the pot life of the coating composition tends to be good.
- the temperature and pressure at the time of spraying may not be controlled positively, may be the same as the temperature and pressure at the time of mixing, or may be adjusted as appropriate. From the viewpoint of enabling spraying, the spray pressure is preferably 2 MPa or more or 5 MPa or more.
- the pressure in this specification is an absolute pressure (MPa).
- the mixing step and the spraying step can be repeated.
- the step of measuring the temperature T 1 of the mist the step of measuring the dew point T 2 of the environment around the mist, and the obtained values of T 1 and T 2 And adjusting the amount of carbon dioxide and paint supplied to the mixer 8 so as to satisfy the relationship of T 1 -T 2 ⁇ 0. Specifically, when T 1 -T 2 ⁇ 0, the amount of carbon dioxide may be reduced and / or the amount of paint may be increased.
- the mist formed in the spraying step is attached to the object to form a liquid film (paint film) on the surface of the object.
- the coating method of this invention can further be equipped with the process (curing process) which hardens
- the paint film is cured to form a coating film.
- the curing method depends on the type of paint, but for example, the paint film can be cured by heating or active energy rays such as UV.
- the coating film formed by the coating method according to the present invention has reduced whitening.
- the coating apparatus includes a paint tank 1, a high-pressure pump 2, a heater 3, a carbon dioxide cylinder 4, a cooler 5, a high-pressure pump 6, a heater 7, a mixer 8, and a nozzle 9.
- the paint stored in the paint tank 1 is pressurized to a predetermined pressure by the high-pressure pump 2, heated to a predetermined temperature by the heater 3, and then supplied to the mixer 8 (mixing unit).
- the carbon dioxide stored in the carbon dioxide cylinder 4 is cooled and liquefied by the cooler 5 and pressurized to a predetermined pressure by a high-pressure pump 6 (for example, a constant volume pump such as a plunger pump).
- the pressurized carbon dioxide is heated to a predetermined temperature by the heater 7 and then supplied to the mixer 8.
- the paint and carbon dioxide are mixed in the mixer 8 to form a coating composition.
- the mixer 8 for example, an in-line mixer can be used.
- the coating composition thus prepared is sprayed through the nozzle 9 into the environment in which the object is arranged.
- the pressure in the mixer 8 can be adjusted by the discharge pressure of the high pressure pump 2 and the high pressure pump 6.
- the temperature in the mixer 8 can be adjusted by the temperature of the paint heated by the heater 3 and the temperature of carbon dioxide heated by the heater 7.
- the amount ratio of paint and carbon dioxide can also be adjusted by the discharge amount of each pump and a flow rate control valve (not shown).
- the coating apparatus is not limited to the apparatus shown in FIG.
- the temperature during mixing is adjusted by the heaters 3 and 7 and the cooler 5, but these configurations are not essential.
- a temperature adjusting unit such as a heat exchanger may be provided inside the mixer 8 to adjust the temperature during mixing.
- the pressure at the time of mixing is adjusted with the high pressure pumps 2 and 6, these structures are not essential.
- the pressure during mixing may be adjusted by providing a pressure adjusting unit such as a pump or a pressure reducing valve in the mixer 8.
- a temperature adjusting unit and / or a pressure adjusting unit may be provided on a line connecting the mixer 8 and the nozzle 9 to control the temperature and / or pressure during spraying.
- Paint apparatus 1 includes a thermometer 20 for measuring the temperature T 1 of the mist, and dew point meter 22 for measuring the dew point T 2 of the environment, fed into the mixer 8 according to the value of T 1 and T 2 And a feedback unit 24 for adjusting the amount of carbon dioxide and paint to be applied.
- the temperature T 1 of the mist and the dew point T 2 in the environment satisfy the relationship of T 1 ⁇ T 2 ⁇ 0.
- T 1 and T 2 satisfy the relationship of T 1 -T 2 ⁇ 0, whitening of the coating film formed by painting can be reduced.
- the present inventors presume this reason as follows.
- the temperature T 1 of the mist is below the dew point T 2 in the environment, the surface of the surface or during formation of the liquid film of the mist condensation, water is contained in the liquid film that is finally formed.
- the liquid film is cured while the water contained in the liquid film remains, and the water evaporates from the coating film after the liquid film is cured. Therefore, it is considered that bubbles are formed in the coating film, or traces of open bubbles resembling the armpit are formed on the surface of the coating film, which is one of the causes of whitening.
- the temperature T 1 of the mist are adjusted to the dew point T 2 or more, the water derived from the water vapor in the environment is less likely contained in the coating, the coating The whitening of the film can be reduced.
- the paint is charged into the paint tank 1 so that the mixture ratio of the paint and carbon dioxide in the mixer 8 becomes the mixture ratio (composition) shown in Tables 2-7.
- the flow rates of the high pressure pumps 2 and 6 were set.
- the temperature Tm and pressure Pm in the mixer were adjusted to the temperatures and pressures shown in Tables 2-7.
- the units of the amount of paint and carbon dioxide are parts by mass, and NV means the mass ratio of non-volatile components (film forming components etc.) in the paint, and when NV is not 100%
- the paint contains a solvent that dissolves the film-forming component. Table 1 shows the solvents contained in the paint.
- the acrylic resin paints in Tables 3 and 6 are both UV curable paints containing an acrylic oligomer, an acrylic monomer, and a photopolymerization initiator.
- the viscosity Va of the paints in Tables 2 to 7 was measured at a rotational speed of 3 rpm using a B-type viscometer VISCOMETER TVB-10 (manufactured by Toki Sangyo Co., Ltd.) in an environment of normal pressure (0.1 MPa) and 20 ° C. It was measured. In principle, the measurement was performed using a rotor having a rotor number of M1. When the measured value was out of the measured viscosity range of the rotor having the rotor number M1, the viscosity Va was measured using an appropriate rotor.
- the viscosity Vm of the paint in Tables 2 to 7 is the viscosity of the paint under normal pressure and the same temperature condition as the mixing temperature Tm.
- the viscosity Vm was measured using TVB-10 in the same manner as the measurement of the viscosity Va.
- the viscosities Vc of the coating compositions in Tables 2 to 7 were measured in-line using Proline Promass I 500 (manufactured by Endless Hauser).
- a coating test was performed on the examples shown in Tables 2 to 7, and a paint film was formed on the surface of the object.
- the sprayed mist was observed visually, and whether the mist was stably formed and the state of the formed mist were evaluated.
- the examples shown in Tables 2 to 7 were cured by drying or heating the coating film, and it was evaluated whether or not whitening was observed in the formed coating film.
- the paint film was dried to evaporate the solvent, and then cured by UV irradiation. It was evaluated whether it was observed. The results are shown in Tables 2-7.
- ⁇ and X in Tables 2 to 7 mean the following. ⁇ : Whitening of the coating film was observed. X: Whitening of the coating film was not observed.
- ⁇ and X in Tables 2 to 7 mean the following. ⁇ : Mist was stably formed. X: Mist formation was unstable. Sometimes mist was formed, and sometimes mist was not formed even when sprayed.
- mist particles were fine.
- ⁇ Most of the particles in the mist were fine, but large particles were slightly mixed.
- X No mist was formed, and the coating composition was released in a straight line like a water gun.
- the temperature T 1 of the mist was painted under conditions such that the dew point T 2 or more, whitening of the coating film was observed.
- the coating composition did not become atomized due to the small amount of carbon dioxide in the coating composition.
- no whitening of the coating film was observed, but mist formation was unstable.
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Abstract
Description
本発明は、二酸化炭素を用いた塗装方法に関する。 The present invention relates to a coating method using carbon dioxide.
塗料の粘度を低下させるために、多くの塗料には、一定量の溶剤があらかじめ含まれている。また、コーティング組成物を調製する過程で、塗料を溶剤で希釈することも多くある。揮発性有機化合物(VOC)として知られるこれらの溶剤は、環境に好ましくない影響を及ぼす可能性があるため、これらの溶剤を含まないか、少量含む塗料、すなわち高粘度の塗料を使用することが好ましい。 Many paints contain a certain amount of solvent in advance in order to reduce the viscosity of the paint. Further, in the process of preparing the coating composition, the paint is often diluted with a solvent. These solvents, known as volatile organic compounds (VOCs), can have an unfavorable impact on the environment, so it is possible to use paints that do not contain or contain small amounts of these solvents, ie high viscosity paints. preferable.
高粘度の塗料を塗装(コーティング)することを可能にする方法として、塗料に二酸化炭素を混合してコーティング組成物を調製し、得られたコーティング組成物を対象物に噴霧する方法(二酸化炭素塗装方法)が知られている。この方法では、二酸化炭素が希釈剤として機能し、塗料の粘度が噴霧可能なレベルまで低下される。 As a method that makes it possible to paint (coat) high-viscosity paints, a coating composition is prepared by mixing carbon dioxide with the paint, and the resulting coating composition is sprayed onto the object (carbon dioxide painting) Method) is known. In this method, carbon dioxide functions as a diluent and the viscosity of the paint is reduced to a sprayable level.
このような二酸化炭素を用いたコーティングに関する技術は、例えば、特許文献1~6のように数々開発されている。 A number of techniques relating to coating using carbon dioxide have been developed, for example, as described in Patent Documents 1 to 6.
従来の二酸化炭素塗装方法により高粘度の塗料を塗装すると、対象物に形成された塗膜が白化する場合があった。塗膜の白化は、外観を損ね、また塗膜の強度等の特性を低下させる場合がある。 When a highly viscous paint was applied by a conventional carbon dioxide coating method, the coating film formed on the object sometimes whitened. The whitening of the coating film may impair the appearance and may deteriorate properties such as the strength of the coating film.
本発明は上記課題に鑑みてなされたものであり、希釈剤として二酸化炭素を用いて高粘度の塗料を塗装する場合であっても、塗膜の白化を低減することのできる塗装方法を提供することを目的とする。 This invention is made | formed in view of the said subject, Even if it is a case where a highly viscous coating material is applied using a carbon dioxide as a diluent, the coating method which can reduce the whitening of a coating film is provided. For the purpose.
本発明者等は、鋭意検討したところ、コーティング組成物を噴霧することによりコーティング組成物中の二酸化炭素が気化するため、噴霧によって生じるミストの温度が瞬時に低下することを見出した。そして本発明者等は、ミストの温度と、ミストの周りの環境の露点との関係を一定の範囲とすることにより、塗膜の白化を低減することができることを見出し、本発明を完成させるに至った。 The inventors of the present invention have made extensive studies and found that carbon dioxide in the coating composition is vaporized by spraying the coating composition, so that the temperature of the mist generated by spraying is instantaneously reduced. The inventors have found that the whitening of the coating film can be reduced by setting the relationship between the temperature of the mist and the dew point of the environment around the mist within a certain range, and to complete the present invention. It came.
本発明の一形態に係る塗装方法は、塗料に二酸化炭素を混合してコーティング組成物を得る工程と、前記コーティング組成物を噴霧してミストを形成する工程と、前記ミストを対象物に付着させて前記対象物に液膜を形成する工程と、備え、前記塗料は、20℃及び1気圧において400mPa・s以上の粘度を有し、前記二酸化炭素の量は、前記塗料100質量部に対して1.5質量部以上であり、前記ミストの温度をT1とし、前記ミストの周りの環境の露点をT2としたときに、T1及びT2はT1-T2≧0を満たす。 A coating method according to an aspect of the present invention includes a step of mixing a paint with carbon dioxide to obtain a coating composition, a step of spraying the coating composition to form a mist, and attaching the mist to an object. Forming a liquid film on the object, and the paint has a viscosity of 400 mPa · s or more at 20 ° C. and 1 atm, and the amount of carbon dioxide is based on 100 parts by mass of the paint. When the temperature of the mist is T 1 and the dew point of the environment around the mist is T 2 , T 1 and T 2 satisfy T 1 −T 2 ≧ 0.
前記塗料及び前記二酸化炭素は、二酸化炭素の密度が0.7kg/L以上となる温度及び圧力において混合されることができる。 The paint and the carbon dioxide can be mixed at a temperature and pressure at which the density of carbon dioxide is 0.7 kg / L or more.
前記塗料は、前記塗料全量に対して1質量%以上の溶剤を含むことができる。 The paint may contain 1% by mass or more of solvent with respect to the total amount of the paint.
前記塗料及び前記二酸化炭素は、二酸化炭素が密度0.7kg/L以上の液体状態で存在する温度及び圧力において混合されることができる。 The paint and the carbon dioxide can be mixed at a temperature and pressure at which carbon dioxide exists in a liquid state with a density of 0.7 kg / L or more.
前記塗料及び前記二酸化炭素は、60℃未満の温度で混合されることができる。 The paint and the carbon dioxide can be mixed at a temperature below 60 ° C.
本発明の一形態に係る塗装方法は、前記T1及び前記T2を測定する工程と、T1-T2≧0を満たすように、前記二酸化炭素と前記塗料との混合比を調整する工程と、をさらに備えることができる。 The coating method according to an aspect of the present invention includes a step of measuring the T 1 and the T 2 and a step of adjusting a mixing ratio of the carbon dioxide and the paint so as to satisfy T 1 −T 2 ≧ 0. And can be further provided.
本発明によれば、希釈剤として二酸化炭素を用いて高粘度の塗料を塗装する場合であっても、塗膜の白化を低減することができる。 According to the present invention, whitening of the coating film can be reduced even when a high viscosity paint is applied using carbon dioxide as a diluent.
以下、添付図面を参照して、本発明を実施するための形態を詳細に説明する。 Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the accompanying drawings.
本発明の一形態に係る塗装方法は、塗料に二酸化炭素を混合して、コーティング組成物を得る工程(混合工程)と、コーティング組成物を噴霧してミストを形成する工程(噴霧工程)と、ミストを対象物に付着させて対象物に液膜を形成する工程(膜形成工程)と、備える。 A coating method according to an embodiment of the present invention includes a step of mixing a carbon dioxide with a paint to obtain a coating composition (mixing step), a step of spraying the coating composition to form a mist (spraying step), And a step of forming a liquid film on the object by attaching mist to the object (film forming process).
(1.混合工程)
本工程では、塗料と二酸化炭素とを混合してコーティング組成物を得る。
(1. Mixing process)
In this step, a coating composition is obtained by mixing paint and carbon dioxide.
<塗料>
20℃及び1気圧(0.1MPa)における塗料の粘度Vaは、400mPa・s以上である。塗料は、400mPa・s以上の粘度Vaを有する塗料であれば特に制限はない。粘度Vaは、例えば、20000mPa・s以下、3000mPa・s以下、2000mPa・s以下、1000mPa・s以下、又は500mPa・s以下であることができる。本明細書において、粘度Vaは、B型粘度計を用いて、回転数3rpmで測定される値である。塗料の密度は、0.9~4.0kg/Lであることができる。
<Paint>
The viscosity Va of the paint at 20 ° C. and 1 atm (0.1 MPa) is 400 mPa · s or more. The paint is not particularly limited as long as it has a viscosity Va of 400 mPa · s or more. The viscosity Va can be, for example, 20000 mPa · s or less, 3000 mPa · s or less, 2000 mPa · s or less, 1000 mPa · s or less, or 500 mPa · s or less. In the present specification, the viscosity Va is a value measured at a rotation speed of 3 rpm using a B-type viscometer. The density of the paint can be from 0.9 to 4.0 kg / L.
400mPa・s以上の高い粘度Vaを有する塗料は、通常、溶剤を実質的に含まないか、少量含む場合が多い。溶剤を実質的に含まないとは、溶剤を含まないか、又は、極めて微量、例えば、塗料全量に対して1質量%未満、0.5質量%以下、若しくは0.1質量%以下となる量の溶剤を含む場合を意味する。溶剤は、20℃、1気圧において液体状態で存在し、一般的には、塗料の粘度を低下させる目的で塗料に添加される。塗料に溶剤(1質量%以上)が含まれる場合、許容可能な溶剤の量は、溶剤の種類にもよるが、通常、塗料全量に対して、90質量%以下、30質量%以下、25質量%以下、20質量%以下、15質量%以下、10質量%以下、又は5質量%以下である。 A paint having a high viscosity Va of 400 mPa · s or more usually contains substantially no solvent or a small amount in many cases. The term “substantially free of solvent” means that the solvent is not contained or is extremely small, for example, less than 1% by mass, 0.5% by mass or less, or 0.1% by mass or less based on the total amount of the paint. It means the case of containing the solvent. The solvent exists in a liquid state at 20 ° C. and 1 atm, and is generally added to the paint for the purpose of reducing the viscosity of the paint. When the paint contains a solvent (1% by mass or more), the allowable amount of the solvent is usually 90% by mass or less, 30% by mass or less, 25% by mass with respect to the total amount of the paint, although it depends on the type of the solvent. % Or less, 20 mass% or less, 15 mass% or less, 10 mass% or less, or 5 mass% or less.
溶剤は、塗料に対する二酸化炭素の溶解を妨げるものでなければ特に限定されず、例えば、メチルイソブチルケトン、プロピレングリコールモノメチルエーテルアセテート、エチルジグリコールアセテート(EDGAc)、n-ブタノール、ジイソブチルケトン、トルエン、酢酸ブチル、酢酸エチル、酢酸イソブチル、メチルエチルケトン、プロピレングリコールモノメチルエーテル、エチレングリコールモノ-n-ブチルエーテル(ブチルセロソルブ)、ソルベッソ100(S100)(東燃ゼネラル石油社製、商品名)、ソルベッソ150(S150)(東燃ゼネラル石油社製、商品名)等のいわゆる真溶剤、ホルムアミド、ブチロラクトン、プロピレングリコール、エタノール、メタノール、イソプロピルアルコール、ジメチルホルムアミド、アセトニトリル、ジメチルスルホキシド等の高極性溶剤、脂肪族炭化水素、ガソリン、灯油、コールタールナフサ、石油エーテル、石油ナフサ、石油ベンジン、テレピン油、ミネラルスピリット等のいわゆる弱溶剤など、多数の有機溶剤が例示される。白化、ワキ等の塗膜の欠陥の発生を低減する観点から、溶剤は沸点が50~250℃の有機溶剤であることができる。 The solvent is not particularly limited as long as it does not prevent dissolution of carbon dioxide in the paint. For example, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, ethyl diglycol acetate (EDGAc), n-butanol, diisobutyl ketone, toluene, acetic acid Butyl, ethyl acetate, isobutyl acetate, methyl ethyl ketone, propylene glycol monomethyl ether, ethylene glycol mono-n-butyl ether (butyl cellosolve), Solvesso 100 (S100) (trade name, manufactured by TonenGeneral Sekiyu KK), Solvesso 150 (S150) (TonenGeneral) So-called true solvents such as petroleum products, trade names), formamide, butyrolactone, propylene glycol, ethanol, methanol, isopropyl alcohol, dimethylform Numerous organic solvents such as highly polar solvents such as amide, acetonitrile, dimethyl sulfoxide, so-called weak solvents such as aliphatic hydrocarbons, gasoline, kerosene, coal tar naphtha, petroleum ether, petroleum naphtha, petroleum benzine, turpentine, mineral spirits Is exemplified. The solvent can be an organic solvent having a boiling point of 50 to 250 ° C. from the viewpoint of reducing the occurrence of defects in the coating film such as whitening and peeling.
塗料は、無溶剤系の塗料又は有機溶剤系の塗料であってよい。塗料は、例えば、アクリル樹脂塗料(例えば、スチレンアクリル樹脂塗料)、ポリウレタン樹脂塗料(例えば、アクリルウレタン樹脂塗料、及びポリエステルウレタン樹脂塗料)、エポキシ樹脂塗料、ポリエステル樹脂塗料、アルキド樹脂塗料、塩化ビニル・酢酸ビニル共重合樹脂塗料(塩酢ビ樹脂塗料)、スチレンブタジエンゴム塗料、アミノ樹脂塗料、フェノール樹脂塗料、塩化ビニル樹脂塗料、ニトロセルロース樹脂塗料、セルロースアセテートブチレート樹脂塗料、スチレン樹脂塗料、メラミン尿素樹脂塗料、テフロン(登録商標)樹脂塗料、シリコン樹脂塗料(例えば、アクリルシリコン樹脂塗料及びシリコーン系ウレタン樹脂塗料)、ポリエチレン樹脂塗料、及びポリプロピレン樹脂塗料が挙げられる。これらは、単独で又は2種以上を混合して使用してもよい。塗料は、1液硬化型であってもよく、2液硬化型であってもよい。 The paint may be a solventless paint or an organic solvent paint. Examples of the paint include acrylic resin paint (for example, styrene acrylic resin paint), polyurethane resin paint (for example, acrylic urethane resin paint and polyester urethane resin paint), epoxy resin paint, polyester resin paint, alkyd resin paint, vinyl chloride Vinyl acetate copolymer resin paint (vinyl acetate resin paint), styrene butadiene rubber paint, amino resin paint, phenol resin paint, vinyl chloride resin paint, nitrocellulose resin paint, cellulose acetate butyrate resin paint, styrene resin paint, melamine urea Examples thereof include resin paints, Teflon (registered trademark) resin paints, silicon resin paints (for example, acrylic silicon resin paints and silicone urethane resin paints), polyethylene resin paints, and polypropylene resin paints. You may use these individually or in mixture of 2 or more types. The paint may be a one-component curable type or a two-component curable type.
塗料は、重合反応及び/又は架橋反応により硬化する膜形成成分を含む。膜形成成分は、主剤及びその硬化剤を含むことができる。例えば、ウレタン樹脂塗料は、膜形成成分として、アクリルポリオール、ポリエステルポリオール等のポリオール及びその硬化剤(例えば、イソシアネート系硬化剤)を含み、硬化により、アクリルウレタン樹脂、ポリエステルウレタン樹脂等のウレタン樹脂になる。また、膜形成成分には、主剤及び硬化剤とともに適当な変性剤が含まれていてもよい。例えば、シリコーン系ウレタン樹脂塗料は、一例として、ポリオール及びジイソシアネートに加えて、これらと反応性のシリコーン化合物(例えば、末端にアルコール性水酸基を有するジオルガノポリシロキサン)を含み、硬化によりシリコーン変性ウレタン樹脂(シリコーン系ウレタン樹脂)になる。あるいは、膜形成成分は、プレポリマー(オリゴマー)、希釈モノマー、及び必要に応じて、重合開始剤又は触媒を含むことができる。例えば、アクリル樹脂塗料は、膜形成成分として、エポキシアクリレート、ウレタンアクリレート、ポリアクリルアクリレート、ポリエステルアクリレート等のアクリレート系プレポリマーと、アクリル酸エステルと、光重合開始剤とを含むことができ、紫外線(UV)硬化によりアクリル樹脂になる。膜形成成分は、熱硬化型又は光(UVなど)硬化型であることができる。 The paint contains a film-forming component that is cured by a polymerization reaction and / or a crosslinking reaction. The film-forming component can contain a main agent and its curing agent. For example, a urethane resin coating contains a polyol such as acrylic polyol and polyester polyol and a curing agent thereof (for example, an isocyanate curing agent) as a film forming component, and is cured into a urethane resin such as an acrylic urethane resin and a polyester urethane resin. Become. In addition, the film forming component may contain an appropriate modifier together with the main agent and the curing agent. For example, a silicone-based urethane resin paint includes, as an example, a polyol and a diisocyanate, and a silicone compound reactive with these (for example, a diorganopolysiloxane having an alcoholic hydroxyl group at a terminal), and is cured to form a silicone-modified urethane resin. (Silicone urethane resin). Alternatively, the film-forming component can include a prepolymer (oligomer), a dilution monomer, and optionally a polymerization initiator or catalyst. For example, the acrylic resin paint can contain acrylate prepolymers such as epoxy acrylate, urethane acrylate, polyacryl acrylate, and polyester acrylate, an acrylate ester, and a photopolymerization initiator as a film forming component. UV) cure to acrylic resin. The film-forming component can be thermosetting or light (such as UV) curable.
塗料は、必要に応じて添加剤をさらに含んでいてもよい。例えば、顔料、顔料分散剤、紫外線吸収剤、光安定剤、レベリング剤、密着性付与剤、レオロジーコントロール剤等、塗料に通常添加される添加剤を含んでいてもよい。 The paint may further contain an additive as necessary. For example, additives such as pigments, pigment dispersants, ultraviolet absorbers, light stabilizers, leveling agents, adhesion promoters, rheology control agents, and the like that are usually added to paints may be included.
<混合条件>
高粘度の塗料を噴霧するために、二酸化炭素の量は、塗料100質量部に対して、1.5質量部以上であることが必要であり、2質量部以上、5質量部以上、又は10質量部以上であることができる。二酸化炭素の量が塗料100質量部に対して1.5質量部以上であると、細かいミストを形成することができる。塗料の種類にもよるが、20℃及び常圧(0.1MPa)において、塗料には、塗料100質量部に対して0.3~1.5質量部程度の二酸化炭素が溶解することができる。そのため、混合する二酸化炭素の量が1.5質量部未満の場合は、噴霧ノズルからコーティング組成物が噴霧された際に、二酸化炭素の状態変化に伴う二酸化炭素の膨張が起こらない場合があり、細かいミストが形成されない可能性がある。
<Mixing conditions>
In order to spray a highly viscous paint, the amount of carbon dioxide needs to be 1.5 parts by mass or more with respect to 100 parts by mass of the paint, and is 2 parts by mass or more, 5 parts by mass or more, or 10 It can be greater than or equal to parts by mass. When the amount of carbon dioxide is 1.5 parts by mass or more with respect to 100 parts by mass of the paint, fine mist can be formed. Although depending on the type of paint, carbon dioxide of about 0.3 to 1.5 parts by mass can be dissolved in 100 parts by mass of the paint at 20 ° C. and normal pressure (0.1 MPa). . Therefore, when the amount of carbon dioxide to be mixed is less than 1.5 parts by mass, when the coating composition is sprayed from the spray nozzle, the carbon dioxide may not expand due to the change in the state of carbon dioxide. Fine mist may not be formed.
高粘度の塗料を噴霧するためには、多量の二酸化炭素を混合して塗料の粘度を低下させることが好ましいと考えられる一方、発明者等の検討によれば、多量の二酸化炭素を混合することでミストの温度T1が低下しやすくなるため、過度に多量の二酸化炭素を混合することは必ずしも好ましくない。 In order to spray a highly viscous paint, it is considered preferable to mix a large amount of carbon dioxide to reduce the viscosity of the paint, but according to the study by the inventors, a large amount of carbon dioxide is mixed. in the temperature T 1 of the mist tends to be reduced, too it is not necessarily preferred to mix a large amount of carbon dioxide.
二酸化炭素の量は、後述するミストの温度T1及びミストの周りの環境(以下、「環境」とは、ミストの周りの環境(ガス雰囲気)のことを指す。)における露点T2が、T1-T2≧0の関係を満たすように決定される。後述するように、ミストの温度T1は二酸化炭素の量が多いほど低くなるため、ミストの温度T1が環境における露点T2よりも低くならないように、二酸化炭素の量は設定される。 The amount of carbon dioxide is such that a dew point T 2 in a mist temperature T 1 and an environment around the mist (hereinafter, “environment” refers to an environment (gas atmosphere) around the mist) T It is determined so as to satisfy the relationship 1 −T 2 ≧ 0. As will be described later, since the mist temperature T 1 decreases as the amount of carbon dioxide increases, the amount of carbon dioxide is set so that the mist temperature T 1 does not become lower than the dew point T 2 in the environment.
上述の関係を満たすことを前提に、二酸化炭素の量は、塗料100質量部に対して、例えば、60質量部以下、50質量部以下、40質量部以下、30質量部以下、25質量部以下、又は20質量部以下であることができる。 Assuming that the above relationship is satisfied, the amount of carbon dioxide is, for example, 60 parts by mass or less, 50 parts by mass or less, 40 parts by mass or less, 30 parts by mass or less, 25 parts by mass or less with respect to 100 parts by mass of the coating material. Or 20 parts by mass or less.
また、混合される二酸化炭素の量は、混合時の温度及び圧力条件における塗料に対する二酸化炭素の溶解度を超えないことが好適である。より好ましくは、混合される二酸化炭素の量は、塗料に対する二酸化炭素の溶解度を下回る。二酸化炭素の量が塗料に対する二酸化炭素の溶解度を超えると、二酸化炭素の一部が塗料に溶解できないため、コーティング組成物が二相混合物になる。コーティング組成物が二相混合物である、すなわち、コーティング組成物中に、二酸化炭素が溶解した塗料の主相(液体)と、二酸化炭素を主成分とした主相よりも塗料の濃度が低い相(液体、超臨界、又は気体)とが存在する場合、後の噴霧工程において十分に2相を分散混合した状態で噴霧しないと、一方の相は噴霧されないままもう一方の相のみが噴霧される場合があり、ミストを安定的に(連続的に)形成することが難しくなる場合がある。 Also, it is preferable that the amount of carbon dioxide to be mixed does not exceed the solubility of carbon dioxide in the paint under the temperature and pressure conditions at the time of mixing. More preferably, the amount of carbon dioxide mixed is below the solubility of carbon dioxide in the paint. If the amount of carbon dioxide exceeds the solubility of carbon dioxide in the paint, a portion of the carbon dioxide cannot be dissolved in the paint, and the coating composition becomes a two-phase mixture. The coating composition is a two-phase mixture, that is, in the coating composition, the main phase (liquid) of the paint in which carbon dioxide is dissolved and the phase in which the concentration of the paint is lower than the main phase based on carbon dioxide ( Liquid, supercritical, or gas), in the subsequent spraying process, if the two phases are not sprayed in a sufficiently dispersed and mixed state, one phase is not sprayed and only the other phase is sprayed In some cases, it is difficult to stably (continuously) form the mist.
塗料と二酸化炭素とは、二酸化炭素の密度が0.7kg/L以上、0.72kg/L以上、0.75kg/L以上、0.77kg/L以上、0.78kg/L以上、0.79kg/L以上、0.80kg/L以上、又は0.83kg/L以上となる温度及び圧力において混合されてもよい。二酸化炭素の密度が0.7kg/L以上となる温度及び圧力において、二酸化炭素の密度は塗料の密度と近くなるため、塗料と二酸化炭素とが物理的に混合されやすくなり、互いに溶解しやすくなる。塗料と二酸化炭素とが十分に溶解し合っていないと、コーティング組成物の二酸化炭素をほとんど含まない部分がノズルに供給される場合がある。二酸化炭素をほとんど含まない部分がノズルから吐出された場合、塗料がミスト化せず、噴霧動作が間欠的になってしまう。塗料と二酸化炭素とが十分に溶解し合っていることで、連続的に安定的な噴霧が可能となる。塗料と二酸化炭素とは、二酸化炭素の密度が1.1kg/L以下となる温度及び圧力において混合されてもよい。塗料と二酸化炭素とは、二酸化炭素が液体として存在する温度及び圧力において混合されてもよい。この場合、塗料と二酸化炭素とが物理的により混合されやすくなる。 The paint and carbon dioxide have a density of carbon dioxide of 0.7 kg / L or more, 0.72 kg / L or more, 0.75 kg / L or more, 0.77 kg / L or more, 0.78 kg / L or more, 0.79 kg. / L or higher, 0.80 kg / L or higher, or 0.83 kg / L or higher. At a temperature and pressure at which the density of carbon dioxide is 0.7 kg / L or more, the density of carbon dioxide is close to the density of the paint, so that the paint and carbon dioxide are likely to be physically mixed and easily dissolved together. . If the paint and carbon dioxide are not sufficiently dissolved, a portion of the coating composition containing almost no carbon dioxide may be supplied to the nozzle. When a portion containing almost no carbon dioxide is discharged from the nozzle, the paint does not become mist and the spraying operation becomes intermittent. When the paint and carbon dioxide are sufficiently dissolved, continuous and stable spraying becomes possible. The paint and carbon dioxide may be mixed at a temperature and pressure at which the density of carbon dioxide is 1.1 kg / L or less. The paint and carbon dioxide may be mixed at a temperature and pressure at which carbon dioxide exists as a liquid. In this case, the paint and carbon dioxide are more likely to be physically mixed.
混合温度は、60℃未満が好ましく、30℃未満がより好ましく、10℃以上かつ30℃未満がさらに好ましいが、これらに限定されない。塗料が2液硬化型塗料の場合は、温度が60℃より低いと、コーティング組成物の使用可能時間(ポットライフ)が良好となる傾向がある。 The mixing temperature is preferably less than 60 ° C, more preferably less than 30 ° C, still more preferably 10 ° C or more and less than 30 ° C, but is not limited thereto. When the paint is a two-component curable paint, when the temperature is lower than 60 ° C., the usable time (pot life) of the coating composition tends to be good.
混合の仕方は特に限定されず、混合は、例えば、インラインミキサーを使用したラインブレンド法による混合であることができる。 The method of mixing is not particularly limited, and the mixing can be, for example, mixing by a line blend method using an in-line mixer.
塗料と二酸化炭素を混合することにより得られたコーティング組成物は、塗料及び二酸化炭素を含有する。上記に述べたとおり、二酸化炭素は0.7kg/L以上の密度を有することが好ましく、二酸化炭素の量は、塗料100質量部に対して1.5質量部以上かつ60質量部以下であることが好ましい。コーティング組成物は、二酸化炭素の全量が塗料に溶解した一相の混合物であることが好ましい。 The coating composition obtained by mixing paint and carbon dioxide contains paint and carbon dioxide. As described above, the carbon dioxide preferably has a density of 0.7 kg / L or more, and the amount of carbon dioxide is 1.5 parts by mass or more and 60 parts by mass or less with respect to 100 parts by mass of the paint. Is preferred. The coating composition is preferably a one-phase mixture in which the total amount of carbon dioxide is dissolved in the paint.
(2.噴霧工程)
本工程では、上記コーティング組成物を噴霧してミストを形成する。コーティング組成物を、例えばノズル又はオリフィスから噴霧すると、加圧状態から解放されたコーティング組成物中の二酸化炭素は瞬時に気化して、その体積が大幅に膨張する。膨張により生じるエネルギーにより、コーティング組成物は細かい霧状の塗料(ミスト)になる。二酸化炭素は、気化する際にコーティング組成物から気化熱を奪うため、ミストの温度T1は、噴霧直前のコーティング組成物の温度よりも低くなる。コーティング組成物中に含まれる二酸化炭素の量(すなわち、気化する二酸化炭素の量)が多いほど気化熱も大きくなり、ミストの温度は低くなる。
(2. Spraying process)
In this step, the coating composition is sprayed to form mist. When the coating composition is sprayed, for example from a nozzle or orifice, the carbon dioxide in the coating composition released from the pressurized state is instantly vaporized and its volume expands significantly. Due to the energy generated by the expansion, the coating composition becomes a fine mist paint (mist). Carbon dioxide, in order to take the heat of vaporization from the coating composition during the vaporization, the temperature T 1 of the mist is lower than the temperature of the coating composition just before spraying. The greater the amount of carbon dioxide contained in the coating composition (i.e., the amount of carbon dioxide to vaporize), the greater the heat of vaporization and the lower the temperature of the mist.
本実施形態においては、ミストの温度T1と、ミストの周りの環境における露点T2が、T1-T2≧0の関係を満たす。すなわち、露点T2に応じて、この関係式を満たすようにミストの温度T1を設定する。このため、塗膜の白化を低減することができる。 In the present embodiment, the mist temperature T 1 and the dew point T 2 in the environment around the mist satisfy the relationship of T 1 −T 2 ≧ 0. That is, in accordance with the dew point T 2, to set the temperature T 1 of the mist so as to satisfy the relational expression. For this reason, whitening of a coating film can be reduced.
T1及びT2は、T1-T2>0、T1-T2≧0.5、T1-T2≧1、T1-T2≧2、T1-T2≧3、T1-T2≧4、又はT1-T2≧5の関係を満たすことができる。ミストの温度T1は、例えば、ミストの中に温度計を配置することにより、直接測定することができる。また、T1のおおよその値は、コーティング組成物の噴霧直前の温度から、二酸化炭素の気化により低下する温度を引くことにより推定することができる。本発明者等の検討によれば、塗料100質量部に対して1質量部の二酸化炭素が気化するごとに、ミストの温度は1℃低下する。したがって、コーティング組成物の噴霧直前の温度(℃)から、塗料100質量部に対する二酸化炭素の量(質量部)を引くことにより、T1のおおよその値を推定してもよい。環境における露点T2は、露点計を用いて測定することもできるし、環境中の水蒸気量又は湿度から算出することもできる。 T 1 and T 2 are T 1 −T 2 > 0, T 1 −T 2 ≧ 0.5, T 1 −T 2 ≧ 1, T 1 −T 2 ≧ 2, T 1 −T 2 ≧ 3, T 1 The relationship 1 −T 2 ≧ 4 or T 1 −T 2 ≧ 5 can be satisfied. Temperature T 1 of the mist, for example, by placing a thermometer into the mist can be directly measured. Also, approximate values of T 1, from the temperature of the spray just before the coating composition can be estimated by subtracting the temperature to decrease by vaporization of carbon dioxide. According to the study by the present inventors, the temperature of the mist decreases by 1 ° C. every time 1 part by mass of carbon dioxide is vaporized with respect to 100 parts by mass of the paint. Therefore, the approximate value of T 1 may be estimated by subtracting the amount (parts by mass) of carbon dioxide with respect to 100 parts by mass of the paint from the temperature (° C.) immediately before spraying the coating composition. Dew point T 2 in the environment, it can either be measured using a dew-point instrument can be calculated from the water vapor content or humidity in the environment.
ミストの温度T1は、60℃未満が好ましい。塗料が2液硬化型塗料の場合は、温度が60℃より低いと、コーティング組成物のポットライフが良好となる傾向がある。 The mist temperature T 1 is preferably less than 60 ° C. When the paint is a two-component curable paint, if the temperature is lower than 60 ° C., the pot life of the coating composition tends to be good.
噴霧時の温度及び圧力は、積極的に制御しなくてもよく、混合時の温度及び圧力と同じであってもよいし、適宜調節されてもよい。噴霧を可能にする観点から、噴霧圧力は2MPa以上又は5MPa以上であることが好ましい。本明細書における圧力は、絶対圧力(MPa)である。 The temperature and pressure at the time of spraying may not be controlled positively, may be the same as the temperature and pressure at the time of mixing, or may be adjusted as appropriate. From the viewpoint of enabling spraying, the spray pressure is preferably 2 MPa or more or 5 MPa or more. The pressure in this specification is an absolute pressure (MPa).
本発明の一実施形態において、上記混合工程及び上記噴霧工程を繰り返すことができる。 In one embodiment of the present invention, the mixing step and the spraying step can be repeated.
本発明の別の実施形態に係る塗装方法では、ミストの温度T1を測定する工程と、ミストの周りの環境の露点T2を測定する工程と、得られたT1及びT2の値からT1-T2≧0の関係を満たすように二酸化炭素及び塗料の混合器8への供給量を調節する工程とを、さらに備えることができる。具体的には、T1-T2<0である場合には、二酸化炭素の量を減らし及び/又は塗料の量を増やせばよい。 In the coating method according to another embodiment of the present invention, the step of measuring the temperature T 1 of the mist, the step of measuring the dew point T 2 of the environment around the mist, and the obtained values of T 1 and T 2 And adjusting the amount of carbon dioxide and paint supplied to the mixer 8 so as to satisfy the relationship of T 1 -T 2 ≧ 0. Specifically, when T 1 -T 2 <0, the amount of carbon dioxide may be reduced and / or the amount of paint may be increased.
(3.膜形成工程)
本工程では、噴霧工程において形成されたミストを対象物に付着させて、対象物の表面に液膜(塗料の膜)を形成する。
(3. Film formation process)
In this step, the mist formed in the spraying step is attached to the object to form a liquid film (paint film) on the surface of the object.
(4.硬化工程)
本発明の塗装方法は、膜形成工程により対象物に形成された液膜を硬化して、塗膜を形成する工程(硬化工程)をさらに備えることができる。本工程では、塗料の膜を硬化して塗膜を形成する。硬化の方法は塗料の種類によるが、例えば、加熱又はUV等の活性エネルギー線によって、塗料の膜を硬化することができる。本発明に係る塗装方法により形成される塗膜は、白化が低減されている。
(4. Curing process)
The coating method of this invention can further be equipped with the process (curing process) which hardens | cures the liquid film formed in the target object by the film formation process, and forms a coating film. In this step, the paint film is cured to form a coating film. The curing method depends on the type of paint, but for example, the paint film can be cured by heating or active energy rays such as UV. The coating film formed by the coating method according to the present invention has reduced whitening.
(塗装装置)
上記の方法は、例えば、図1に示す塗装装置を用いて行うことができる。塗装装置は、塗料タンク1、高圧ポンプ2、加熱器3、二酸化炭素ボンベ4、冷却器5、高圧ポンプ6、加熱器7、混合器8、及び、ノズル9を有する。塗料タンク1に貯蔵された塗料は、高圧ポンプ2によって所定の圧力まで加圧され、加熱器3によって所定の温度まで加温されてから、混合器8(混合部)へと供給される。一方、二酸化炭素ボンベ4に貯蔵された二酸化炭素は、冷却器5によって冷却されて液化し、高圧ポンプ6(例えば、プランジャーポンプなどの定容ポンプ)によって所定の圧力まで加圧される。加圧された二酸化炭素は、加熱器7によって所定の温度まで加温されてから、混合器8へと供給される。混合器8内で塗料及び二酸化炭素が混合され、コーティング組成物となる。混合器8としては、例えば、インラインミキサーを使用できる。このように調製されたコーティング組成物は、ノズル9を通して対象物の配置された環境中に噴霧される。
(Coating equipment)
Said method can be performed using the coating device shown in FIG. 1, for example. The coating apparatus includes a paint tank 1, a high-pressure pump 2, a heater 3, a carbon dioxide cylinder 4, a cooler 5, a high-pressure pump 6, a
混合器8における圧力は、高圧ポンプ2及び高圧ポンプ6の吐出圧力により調節することができる。また、混合器8における温度は、加熱器3により加熱される塗料の温度、及び、加熱器7により加熱される二酸化炭素の温度により調節することができる。塗料及び二酸化炭素の量比も、各ポンプの吐出量及び図示しない流量調節弁により調節できる。
The pressure in the mixer 8 can be adjusted by the discharge pressure of the high pressure pump 2 and the high pressure pump 6. The temperature in the mixer 8 can be adjusted by the temperature of the paint heated by the heater 3 and the temperature of carbon dioxide heated by the
塗装装置は、図1に示す装置に限定されない。例えば、図1に示す装置では、混合時の温度は加熱器3及び7並びに冷却器5により調節されるが、これらの構成は必須ではない。例えば、加熱器3及び7並びに冷却器5に代えて、熱交換器などの温度調節部を混合器8の内部に設けることにより、混合時の温度を調節してもよい。また、図1に示す装置では、混合時の圧力は高圧ポンプ2及び6により調節されるが、これらの構成は必須ではない。例えば、高圧ポンプ2及び6にかえて、ポンプ、減圧バルブ等の圧力調節部を混合器8の内部に設けることにより、混合時の圧力を調節してもよい。さらに、混合器8とノズル9とを結ぶライン上に温度調節部及び/又は圧力調節部を設けて、噴霧時の温度及び/又は圧力を制御してもよい。
The coating apparatus is not limited to the apparatus shown in FIG. For example, in the apparatus shown in FIG. 1, the temperature during mixing is adjusted by the
図1に示す塗装装置は、ミストの温度T1を測定する温度計20と、環境の露点T2を測定する露点計22と、T1及びT2の値に応じて混合器8内に供給される二酸化炭素及び塗料の量を調節するフィードバック部24とを、さらに備えることができる。
Painting apparatus 1 includes a
以上説明したように、本実施形態に係る塗装方法において、ミストの温度T1及び環境における露点T2が、T1-T2≧0の関係を満たす。T1及びT2がT1-T2≧0の関係を満たすと、塗装により形成された塗膜の白化を低減することができる。本発明者等は、この理由を以下のように推察している。 As described above, in the coating method according to the present embodiment, the temperature T 1 of the mist and the dew point T 2 in the environment satisfy the relationship of T 1 −T 2 ≧ 0. When T 1 and T 2 satisfy the relationship of T 1 -T 2 ≧ 0, whitening of the coating film formed by painting can be reduced. The present inventors presume this reason as follows.
もし、ミストの温度T1が環境における露点T2を下回ると、ミストの表面又は形成途中の液膜の表面が結露し、最終的に形成される液膜中に水が含有される。本実施形態では塗料が高粘度であるため、液膜中に含有された水分が残ったまま液膜が硬化し、液膜の硬化後に塗膜から水分が蒸発する。したがって、塗膜中に気泡が形成され、あるいは、塗膜の表面にワキに似た開放気泡の跡が形成され、白化の原因のひとつになると考えられる。これに対し、本発明においては、ミストの温度T1が露点T2以上になるように調節されており、環境中の水蒸気に由来する水が塗膜中に含有されにくくなっているため、塗膜の白化を低減することができる。 If the temperature T 1 of the mist is below the dew point T 2 in the environment, the surface of the surface or during formation of the liquid film of the mist condensation, water is contained in the liquid film that is finally formed. In the present embodiment, since the paint has a high viscosity, the liquid film is cured while the water contained in the liquid film remains, and the water evaporates from the coating film after the liquid film is cured. Therefore, it is considered that bubbles are formed in the coating film, or traces of open bubbles resembling the armpit are formed on the surface of the coating film, which is one of the causes of whitening. In contrast, in the present invention, the temperature T 1 of the mist are adjusted to the dew point T 2 or more, the water derived from the water vapor in the environment is less likely contained in the coating, the coating The whitening of the film can be reduced.
以下、実施例に基づき発明を具体的に説明するが、本発明は以下の実施例に限定されない。 Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to the following examples.
図1に示すような二酸化炭素塗装装置において、塗料タンク1に塗料を仕込み、混合器8内での塗料と二酸化炭素との混合比が表2~7に示す混合比(組成)となるように、高圧ポンプ2及び6の流量を設定した。混合器内の温度Tm及び圧力Pmは、表2~7に示す温度及び圧力に調節した。表2~7において、塗料及び二酸化炭素の量の単位は質量部であり、NVは、塗料中の非揮発成分(膜形成成分など)の質量割合を意味し、NVが100%でない場合には、塗料中に膜形成成分を溶解する溶剤が含まれる。塗料に含まれる溶剤を表1に示す。表3及び表6におけるアクリル樹脂塗料は、いずれもアクリルオリゴマー、アクリルモノマー、及び光重合開始剤を含む、UV硬化型の塗料である。 In the carbon dioxide coating apparatus as shown in FIG. 1, the paint is charged into the paint tank 1 so that the mixture ratio of the paint and carbon dioxide in the mixer 8 becomes the mixture ratio (composition) shown in Tables 2-7. The flow rates of the high pressure pumps 2 and 6 were set. The temperature Tm and pressure Pm in the mixer were adjusted to the temperatures and pressures shown in Tables 2-7. In Tables 2 to 7, the units of the amount of paint and carbon dioxide are parts by mass, and NV means the mass ratio of non-volatile components (film forming components etc.) in the paint, and when NV is not 100% The paint contains a solvent that dissolves the film-forming component. Table 1 shows the solvents contained in the paint. The acrylic resin paints in Tables 3 and 6 are both UV curable paints containing an acrylic oligomer, an acrylic monomer, and a photopolymerization initiator.
表2~7における塗料の粘度Vaは、常圧(0.1MPa)、20℃の環境下で、B型粘度計VISCOMETER TVB-10(東機産業株式会社製)を用いて、回転数3rpmで測定した。測定は、原則、ローター番号M1のローターを用いて行った。測定値がローター番号M1のローターの測定粘度範囲を外れた場合は、適正なローターを使用して粘度Vaを測定した。 The viscosity Va of the paints in Tables 2 to 7 was measured at a rotational speed of 3 rpm using a B-type viscometer VISCOMETER TVB-10 (manufactured by Toki Sangyo Co., Ltd.) in an environment of normal pressure (0.1 MPa) and 20 ° C. It was measured. In principle, the measurement was performed using a rotor having a rotor number of M1. When the measured value was out of the measured viscosity range of the rotor having the rotor number M1, the viscosity Va was measured using an appropriate rotor.
表2~7における塗料の粘度Vmは、常圧かつ混合温度Tmと同じ温度条件下での塗料の粘度である。粘度Vmは、粘度Vaの測定と同様に、TVB-10を用いて測定した。 The viscosity Vm of the paint in Tables 2 to 7 is the viscosity of the paint under normal pressure and the same temperature condition as the mixing temperature Tm. The viscosity Vm was measured using TVB-10 in the same manner as the measurement of the viscosity Va.
表2~7におけるコーティング組成物の粘度Vcは、Proline Promass I 500(エンドレスハウザー製)を用いてインライン測定した。 The viscosities Vc of the coating compositions in Tables 2 to 7 were measured in-line using Proline Promass I 500 (manufactured by Endless Hauser).
表2~7に示す例について、塗装試験を行い、対象物の表面に塗料の膜を形成した。それぞれの例において、噴霧されたミストを目視で観察し、安定的にミストが形成されたか否か、及び、形成されたミストの状態を評価した。その後、表2~7に示す例について、塗料の膜を乾燥又は加熱することにより硬化し、形成された塗膜において白化が観察されたか否かを評価した。ただし、表3、6に示す、UV硬化型アクリル樹脂塗料を用いた例については、塗料の膜を乾燥して溶剤を蒸発させた後、UV照射により硬化し、形成された塗膜において白化が観察されたか否かを評価した。結果を表2~7に示す。 A coating test was performed on the examples shown in Tables 2 to 7, and a paint film was formed on the surface of the object. In each example, the sprayed mist was observed visually, and whether the mist was stably formed and the state of the formed mist were evaluated. Thereafter, the examples shown in Tables 2 to 7 were cured by drying or heating the coating film, and it was evaluated whether or not whitening was observed in the formed coating film. However, for the examples using UV curable acrylic resin paints shown in Tables 3 and 6, the paint film was dried to evaporate the solvent, and then cured by UV irradiation. It was evaluated whether it was observed. The results are shown in Tables 2-7.
「塗膜の白化」の評価について、表2~7における○及び×は、それぞれ次を意味する。
○:塗膜の白化が観察された。
×:塗膜の白化が観察されなかった。
Regarding the evaluation of “whitening of the coating film”, “◯” and “X” in Tables 2 to 7 mean the following.
○: Whitening of the coating film was observed.
X: Whitening of the coating film was not observed.
「安定的なミスト形成」の評価について、表2~7における○及び×は、それぞれ次を意味する。
○:ミストが安定的に形成された。
×:ミストの形成が不安定であった。ときにはミストが形成され、ときには噴霧してもミストが形成されなかった。
Regarding the evaluation of “stable mist formation”, ○ and X in Tables 2 to 7 mean the following.
○: Mist was stably formed.
X: Mist formation was unstable. Sometimes mist was formed, and sometimes mist was not formed even when sprayed.
「ミストの状態」の評価について、表2~7における○、△、及び×は、それぞれ次を意味する。
○:ミストの粒子が全て微細であった。
△:ミスト中のほとんどの粒子が微細であったが、大きい粒子が少し混ざっていた。
×:ミストは形成されず、コーティング組成物は、水鉄砲のように直線を描いて放出された。
Regarding the evaluation of the “mist state”, “O”, “Δ”, and “X” in Tables 2 to 7 mean the following.
○: All mist particles were fine.
Δ: Most of the particles in the mist were fine, but large particles were slightly mixed.
X: No mist was formed, and the coating composition was released in a straight line like a water gun.
ミストの温度T1が露点T2以上となる条件で塗装を行った例では、塗膜の白化が観察されなかった。例36~38では、コーティング組成物中の二酸化炭素の量が少ないためか、コーティング組成物が霧状にならなかった。例39~41では、塗膜の白化は観察されなかったものの、ミストの形成が不安定であった。 In the example the temperature T 1 of the mist was painted under conditions such that the dew point T 2 or more, whitening of the coating film was observed. In Examples 36 to 38, the coating composition did not become atomized due to the small amount of carbon dioxide in the coating composition. In Examples 39 to 41, no whitening of the coating film was observed, but mist formation was unstable.
1…塗料タンク、2,6…高圧ポンプ、3,7…加熱器、4…二酸化炭素ボンベ、5…冷却器、8…混合器、9…ノズル。 DESCRIPTION OF SYMBOLS 1 ... Paint tank, 2, 6 ... High pressure pump, 3, 7 ... Heater, 4 ... Carbon dioxide cylinder, 5 ... Cooler, 8 ... Mixer, 9 ... Nozzle.
Claims (6)
前記コーティング組成物を噴霧してミストを形成する工程と、
前記ミストを対象物に付着させて前記対象物に液膜を形成する工程と、備え、
前記塗料は、20℃及び1気圧において400mPa・s以上の粘度を有し、
前記二酸化炭素の量は、前記塗料100質量部に対して1.5質量部以上であり、
前記ミストの温度をT1とし、前記ミストの周りの環境の露点をT2としたときに、T1及びT2はT1-T2≧0を満たす、塗装方法。 Mixing carbon dioxide into the paint to obtain a coating composition;
Spraying the coating composition to form a mist;
Attaching the mist to an object to form a liquid film on the object;
The paint has a viscosity of 400 mPa · s or more at 20 ° C. and 1 atmosphere,
The amount of carbon dioxide is 1.5 parts by mass or more with respect to 100 parts by mass of the paint,
A coating method in which T 1 and T 2 satisfy T 1 −T 2 ≧ 0, where T 1 is a temperature of the mist and T 2 is a dew point of the environment around the mist.
T1-T2≧0を満たすように、前記二酸化炭素と前記塗料との混合比を調整する工程と、をさらに備える、請求項1~5のいずれか一項に記載の方法。 Measuring T 1 and T 2 ;
The method according to claim 1, further comprising adjusting a mixing ratio of the carbon dioxide and the paint so as to satisfy T 1 -T 2 ≧ 0.
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| JP6374594B1 (en) * | 2017-12-18 | 2018-08-15 | 長瀬産業株式会社 | Coating method and coating composition |
| JP2019013894A (en) * | 2017-07-07 | 2019-01-31 | 長瀬産業株式会社 | COATING GUN, COATING DEVICE, AND COATING METHOD |
-
2019
- 2019-03-07 WO PCT/JP2019/009148 patent/WO2019176741A1/en not_active Ceased
- 2019-03-07 JP JP2019542246A patent/JP6850460B2/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03504828A (en) * | 1989-03-22 | 1991-10-24 | ユニオン カーバイド ケミカルズ アンド プラスティックス カンパニー インコーポレイテッド | How to turn fishtail spray into feather spray |
| JPH0616996A (en) * | 1992-02-15 | 1994-01-25 | Herberts Gmbh | Coating agents, their use as clear paints and the preparation of overpainted lacquers |
| JP5429929B2 (en) * | 2009-03-31 | 2014-02-26 | 独立行政法人産業技術総合研究所 | Method and apparatus for coating one- and two-component paints using carbon dioxide |
| JP6198913B1 (en) * | 2016-09-06 | 2017-09-20 | 関西ペイント株式会社 | Coating composition suitable for carbon dioxide coating |
| JP6159493B1 (en) * | 2017-01-19 | 2017-07-05 | 長瀬産業株式会社 | Coating liquid composition, coating film forming method, coating liquid composition manufacturing method, and coating liquid composition manufacturing apparatus |
| JP2019013894A (en) * | 2017-07-07 | 2019-01-31 | 長瀬産業株式会社 | COATING GUN, COATING DEVICE, AND COATING METHOD |
| JP6374594B1 (en) * | 2017-12-18 | 2018-08-15 | 長瀬産業株式会社 | Coating method and coating composition |
Also Published As
| Publication number | Publication date |
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| JPWO2019176741A1 (en) | 2020-04-16 |
| JP6850460B2 (en) | 2021-03-31 |
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