WO2019161468A1 - Building made of prefabricated bricks and method for constructing said building - Google Patents
Building made of prefabricated bricks and method for constructing said building Download PDFInfo
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- WO2019161468A1 WO2019161468A1 PCT/BR2019/050048 BR2019050048W WO2019161468A1 WO 2019161468 A1 WO2019161468 A1 WO 2019161468A1 BR 2019050048 W BR2019050048 W BR 2019050048W WO 2019161468 A1 WO2019161468 A1 WO 2019161468A1
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- Prior art keywords
- bricks
- brick
- building
- hole
- row
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/42—Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities
- E04B2/44—Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities using elements having specially-designed means for stabilising the position; Spacers for cavity walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
- E04B2/16—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
- E04B2/18—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
- E04B2/16—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
- E04B2/20—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by filling material with or without reinforcements in small channels in, or in grooves between, the elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/42—Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities
- E04B2/52—Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities the walls being characterised by fillings in some of the cavities forming load-bearing pillars or beams
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
- E04B2002/021—Non-undercut connections, e.g. tongue and groove connections of triangular shape
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
- E04B2002/0215—Non-undercut connections, e.g. tongue and groove connections with separate protrusions
- E04B2002/0219—Non-undercut connections, e.g. tongue and groove connections with separate protrusions of pyramidal shape
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
- E04B2002/0245—Pegs or pins
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
- E04B2002/0254—Tie rods
Definitions
- the present invention relates to a building constructed of prefabricated bricks and a process of assembling said building with said prefabricated bricks.
- FIG. 1 An example of building brick which uses different locking means for fixing one brick to another and which does not require the use of mortars is described in PI0621718-4.
- the brick described in such a document is a rectangular block with horizontal and vertical protuberances, as well as cavities that allow horizontal and vertical fittings with adjacent wall bricks.
- the insert of the bricks forms a continuous vertical hole where a rod that runs the full height of the wall is installed.
- Document GB 2394730 B also presents buildings with walls made of parallelepipedal bricks, where bricks are fixed by rods through holes in the bricks. Unused holes for fixing the rods allow wiring and tubing to pass vertically through the walls. This mounting method eliminates the use of mortar and facilitates the construction of the building.
- prefabricated bricks such as those described in the state of the art, generally have imperfect surfaces, resulting in defective aligned walls as they are fitted and screwed. This makes the building construction process difficult, requiring the presence of qualified labor and equipment or alignment methods for the construction of the walls.
- buildings made of ceramic bricks usually require plasterboard to increase the efficiency of thermal insulation of their internal area, especially when located in very hot regions.
- plasterboard to increase the efficiency of thermal insulation of their internal area, especially when located in very hot regions.
- One object of the prefabricated brick building of the present invention is to provide more effective thermal insulation than described in the prior art.
- Another object of the building of the present invention is to provide walls with wiring and pipe passages both vertically and horizontally.
- One object of the assembly process of the prefabricated brick building of the present invention is to enable faster assembly than state-of-the-art building assembly.
- Another objective of the assembly process of the present invention is to provide a building assembly process without waste generation, ensuring a clean work by not using mass mortar in the connection between the blocks.
- Another objective of the assembly process of the present invention is to provide a noise-free building assembly process.
- the prefabricated brick building of the present invention comprises a horizontal top surface foundation slab comprising means for receiving split bolts; a plurality of rods, each rod being comprised of a series of split bolts connected to each other by nuts, and the lower end of each rod being fixed to the split bolt receiving means in the foundation slab; vertical walls fixed above the foundation slab by screws, the vertical walls comprising standard parallelepipedal prefabricated bricks comprising a central main hole, a right secondary hole, a left secondary hole, a left lateral recess and a right side recess, an upper surface undercut and a lower surface undercut, with the central main hole and the secondary holes leading into the upper and lower surface undercuts.
- the building further comprises a crowning strap affixed to the upper surface of the walls, the crowning strap having holes positioned concentrically with the chimneys of those walls; and a prefabricated roof positioned on the upper surface of the crowning strap.
- the bricks being laid in rows, wherein: the right secondary hole of a brick is positioned concentrically with the left secondary hole of another brick of the adjacent row, the main hole of each brick is positioned Concentrated with the joining of the side recesses of two adjacent bricks of the adjacent row, forming chimneys, a hollow region formed in lowering the upper surface of one brick is in communication with a hollow region formed in lowering the lower surface of another row brick.
- the building wall of the present invention further comprises corner type bricks, wherein each corner type brick comprises a central main hole, a right secondary hole, a left secondary hole, a left side recess, a recess. right side, a lower surface recess and a lower surface recess, wherein one of the lateral recesses is positioned on the front or rear surface.
- the building wall of the present invention further comprises corner wood bricks, wherein each corner wood brick comprises a central main hole, a right secondary hole, a left secondary hole, a side recess, a recess of the upper surface and a lowering of the lower surface, wherein the lateral surface opposite the surface comprising the lateral recess is a straight surface.
- the building wall of the present invention comprises further middle type bricks, wherein each middle type brick comprises a secondary hole, a side recess, an upper surface recess and a lower surface recess, wherein the side surface opposite the surface comprising the side recess is a surface. where the length of the middle brick is half the length of the standard brick.
- the building wall of the present invention further comprises L-type bricks, wherein each L-type brick comprises one main hole, three secondary holes, two side recesses, one upper surface recess and one lower surface recess, wherein the L-type brick has an L-shaped body.
- the building wall of the present invention further comprises gutter type bricks, wherein each gutter type brick comprises a central main hole, a right secondary hole, a left secondary hole, a left side recess, a recess. right side, a lower surface lowering, a lower surface lowering, and a longitudinal horizontal through hole.
- the bricks of the present invention comprised in the walls further comprise grooves in the surfaces that contact other bricks, where polyurethane is applied, wherein the grooves of each brick are aligned with the grooves of the bricks vertically and laterally adjacent.
- the prefabricated roof of the present invention comprises wooden trusses, connecting elements and shingles, wherein the shingles are positioned over the wooden trusses which are joined by the connecting elements.
- the prefabricated roof of the present invention comprises a precast concrete slab.
- the process of assembling a prefabricated brick building of the present invention comprises the steps of preparing providing a horizontal top surface foundation slab comprising split bolt receiving means; mount vertical walls of the building with prefabricated bricks; prepare a crowning band around the perimeter of the building's masonry; and positioning a prefabricated roof on the upper surface of the crowning strap.
- the wall mounting step of the present invention comprises the steps of: (a) securing in a first row the bevelled screws in the foundation slab receiving means by tapping, (b) positioning the bricks in the first row according to a predetermined plan for the building, so that the bipartite screws fixed in the foundation slab receiving means are inserted into the secondary holes of the bricks, and so that the lateral recess of a brick meets the lateral recess of an adjacent brick forms a region identical to the main brick hole region, (c) inserting prisms into the main holes and the regions of the brick recesses, aligning the sideways adjacent bricks, (d) threading nuts on the exposed threads of the split spindles until the bricks lock, with half of the nut thread still free to receive a single-row screw (e) remove the prisms from the main holes and the recesses of the brick recesses, (f) attach split bolts to the free half of the nuts locking the bricks of the lower row,
- step (h) repeat steps (c), (d), (e) and (f) for the bricks positioned in step (g), and (i) repeat steps (g) and (h) until the wall reaches the height desired, with the upper row bricks in one step (g) being the lower row bricks in the subsequent step (g).
- the step of preparing the crowning strap of the present invention comprises: (j) positioning chute blocks on the upper surface of the bricks of the last row, (I) obstructing the main holes and the meeting regions of the side recesses of the bricks of the last row. last row with removable obstructors, (m) fill the gutter blocks with a concrete mix, and (n) remove removable obstructors from the main holes and meeting regions of the last row brick recesses by connecting the internal chimneys of the walls with the external area of the building
- the process according to the present invention further comprises a step of applying polyurethane to grooves present in the brick surfaces prior to the step of positioning the bricks in the upper row.
- the bricks of the wall-mounting step are selected from standard bricks, corner bricks, bush bricks, middle bricks, “L” bricks, and gutter bricks.
- the prefabricated roof of the process of assembling a prefabricated brick building according to the present invention comprises wooden trusses, connecting elements and shingles, wherein the shingles are positioned over the wooden trusses which are joined by the connecting elements.
- the prefabricated roof comprises a precast concrete slab.
- Figure 1 - is a perspective view of the building with prefabricated bricks according to the present invention.
- Figure 2 is a perspective view of part of the foundation slab according to the present invention.
- Figure 3 is a side view of the split bolt and nut according to the present invention.
- Figure 4 is a perspective view of the wall according to the present invention in a partially assembled state
- Figure 5.1 is a top view of the standard type brick according to the present invention.
- Figure 5.2 is a top view of the corner type brick according to the present invention.
- Figure 5.3 is a top view of the bush-like brick of the present invention.
- Figure 5.4 is a top view of the middle type brick in accordance with the present invention.
- Figure 5.5 is a top view of the L-type brick according to the present invention.
- Figure 5.6 is a top view of the gutter brick according to the present invention.
- Figure 6.1 is a perspective and cross-sectional view of the wall according to the present invention.
- Figure 6.2 is a front and sectional view of the wall according to the present invention.
- Figure 7 is a perspective view of the crowning strap according to the present invention.
- FIG. 8 is a flowchart of the main building assembly steps in accordance with the present invention.
- Figure 9 is a flow chart of the steps of assembling the walls of the building in accordance with the present invention.
- Figure 10 - is a flowchart of the steps of preparing the strap of the building in accordance with the present invention.
- Figure 1 shows a building 1 with prefabricated bricks according to the present invention.
- the building comprises a foundation slab 2, vertical walls 3 fixed above the foundation slab 2, a crowning strap 4 fixed to the upper surface of the walls and a prefabricated roof 5 positioned on the upper surface of the crowning strap 4.
- the upper surface of the foundation slab 2 is preferably horizontal, with the slab comprising means for receiving split bolts 7. This feature can be seen in Figure 2.
- the receiving means 6 for split bolts 7 are preferred.
- the nuts are fixed to the slab 2 and positioned in such a way as to allow the threading of screws in their internal thread.
- the receiving means 6 are not limited to nuts, but may also be threads formed on the slab 2 itself, holes that fit the screw thread or other securing means that result in the same effect.
- Split bolts 7 are cylindrical bolts that have threads at both ends and are shown in Figure 3. When connected in series by means of nuts 8, split bolts 7 form a rod. The lower end of each rod is fixed to the split bolt receiving means 6 on the foundation slab 2, thereby securing the vertical walls 3 to the foundation slab 2 without the need for mortar or other waste generating means.
- the nuts 8 used to form the rods are quick-threaded nuts sized to accommodate the ends of two split bolts 7. For this purpose, these quick-threaded nuts 8 have a length greater than the thread length at the end of the nuts. screws 7, preferably at least twice the length of these threads.
- Figure 4 shows a segment of a vertical wall 3 according to the present invention comprising parallelepipedal prefabricated bricks 9. Positioning a plurality of prefabricated bricks 9 in the same plane forms a row and the assembly in a row on the other form the vertical walls 3 of the building.
- the bricks of a row are usually offset from the vertically adjacent row bricks above or below. Thus, the central part of a row brick is aligned with the ends of the row brick above and below it.
- Prefabricated bricks 9 may have different characteristics depending on the purpose of their use or placement in the row.
- the brick 9 that makes up most of the wall is the standard prefabricated brick 9a which comprises a central main hole 10, a right secondary hole 11, a left secondary hole 12, a left side recess 13, a right side recess 14, an upper surface undercut 15 and a lower surface undercut (not shown), and is shown in Figure 5.1.
- the central main hole 10 and the right and left secondary holes 12 are formed in the lowering region of the upper 15 and lower surfaces.
- One of the purposes of the central main hole 10 is to facilitate the alignment of bricks 9 positioned on adjacent rows. This is because the joining of the side recesses 13, 14 of two neighboring bricks forms a hole identical to the central main hole 10 of the bricks 9. This alignment is accomplished by means of a prism bar 16 which can be inserted into both holes. 10 in the meeting regions of the recesses 13, 14 of the bricks 9, aligning the bricks laterally adjacent to each other and the bricks of the vertically adjacent.
- the right 11 and left 12 secondary holes are sized to receive the split bolts 7 that form the rod.
- the right secondary hole 11 of a brick 9 is positioned concentrically with the left secondary hole 12 of another brick of the adjacent row.
- the split bolt 7 is inserted into one of the secondary holes 11, 12, being threaded into the nut 8 positioned below said secondary hole 11, 12.
- the upper thread The exposed part of the split bolt 7 receives the nut 8 which is threaded to the locking of the brick 9, whereby half of the internal thread of the nut 8 remains free to receive a bolt 7 from an upper row and continue wall mounting 3.
- the undercuts 15 of the upper and lower surfaces must be sized such that it is possible to position at least one nut 8 between two bricks 9, i.e. the depth size of each undercut 15 must be at least half the length. nut 8 used to form the rod.
- the wall 3 must be mounted such that a hollow region formed by the lowering 15 of a brick is in communication with a hollow region formed by lowering 15 of the opposite surface of another brick of the adjacent row. This mounting feature of the walls 3 allows the formation of communication between the hollow regions of the bricks, wherein the communication of a plurality of hollow regions of the brick recesses forms a sinusoidal passage 18 within the walls, which is shown by the arrows in figure 6.2.
- sine passages allow air to flow in a horizontal direction within the walls 3.
- these sine passages 18 interconnect all the vertical chimneys 17 present within the walls 3 once that the main holes 10 flow into the recesses 15 of the bricks.
- the airflow of said chimney 17 is not interrupted, but diverted through the sinusoidal passages 18 to other chimneys 17, ensuring effective thermal insulation of the interior of the building 1.
- sinusoidal passages 18 Another advantage of the sinusoidal passages 18 is the possibility of wiring between any two rows of the walls 3 of the building 1 without the need to create a horizontal passageway specifically for this purpose. Therefore, the need to break walls is unnecessary for the creation of a new passage. of wiring after the completion of the building.
- the sinusoidal passages 18 present within the walls 3 make it possible to construct the rods from the split bolts 7 and the fast-threaded nuts 8 during the construction process of building 1, due to the hollow region formed between the rows that allow the positioning of the nuts 8. This eliminates the need to use long length metal rods with defined lengths, which are complicated to transport, and which limit the height of the building.
- the construction of the rod from nuts and spindles allows the builder to determine the desired height for the building as he or she prefers.
- These sinusoidal passages 18 also increase the efficiency of the thermal insulation of the inner region of building 1 and allow wiring to pass through the walls in a practical and rapid manner.
- the standard brick 9a further comprises narrow grooves 19 on the surfaces that are aligned with the grooves 19 of the other horizontally and vertically adjacent channels 9, forming channels.
- polyurethane is applied to seal the inner region of the house from the outer region, protecting the inner region against the entry of unwanted elements such as dust, water, light, noise, wind, etc.
- the polyurethane reacts instantly with the humidity of the air, expanding up to 80 times its original volume, providing a tightness characteristic to the walls 3 of the building 1.
- the grooves formed by the grooves 19 allow this polyurethane to be applied It is simple, for example, with a metering pump, since the polyurethane once applied flows through the grooves inside the canal, without the formation of residues, unlike the use of mortar.
- bricks 9 have water repellent properties due to the addition of water repellent materials to the brick composition itself 9.
- the water repellent properties of bricks 9 prevent water from penetrating the walls and preserve the exterior paint of the building in good condition over long periods of time.
- the building wall 3 of the present invention also comprises prefabricated bricks with specific characteristics for use in strategic positions.
- Such bricks have basically the same characteristics as described above for standard bricks 9a and the same assembly principle, but with different details.
- Corner type brick 9b shown in Figure 5.2, has the same characteristics as standard brick 9a except that one of the side recesses 13 is positioned on the front or rear surface, rather than the side surface. This feature allows it to be positioned on the edges of building 1 by creating an angle of 90 ° between two walls 3, ensuring the formation of the vertical chimney 17 on which the recess 13, 14 of a standard brick 9a meets the front or rear surface of the brick. corner type 9b.
- the corner-type brick 9c shown in Figure 5.3, also has the same characteristics as the standard brick 9a, however, this brick has side recess 14 on one side, forming a straight surface on the other side. .
- This brick is used at the ends of external or internal walls, finishing the regions where doors and windows will be installed. Doors and windows are installed in the building in a conventional manner as known in the prior art and therefore, the recesses 13, 14 of the standard brick 9a could impair this installation.
- the middle brick 9d shown in Figure 5.4, is equivalent to half of a corner brick 9b and is also used in edges of the outer or inner walls. This brick is positioned in rows different from those using corner brick 9b, since, like the bricks that make up wall 3, they are moved in half brick to adjacent rows, half brick 9d ensures that the brick. docking surface of doors and windows is a straight surface.
- the L 9e type brick shown in Figure 5.5 is equivalent to a standard type 9a brick, but with a continuation similar to a middle type 9d brick extending from the front or rear surface so as to form an essentially L-shaped body. These bricks are positioned in regions where the inner walls of the house meet the outer walls, ensuring a more robust fixation between the walls.
- the gutter brick 9f shown in Figure 5.6, is a brick with the same characteristics as the standard 9a brick, but with a longitudinal horizontal through hole 20. This hole 20 allows the passage of pipes, belts and lintels. when it is not possible to use the sinusoidal passages 18 present in the walls 3.
- a crowning strap 4 is attached for masonry mooring.
- This crowning belt 4 is preferably composed of a fine-grained, very fine fluid concrete mixture consisting of cement, sand, gravel and water.
- other mixtures with similar effects may also have the crowning strap 4.
- the crowning strap 4 comprises vertical through-holes 21 positioned concentrically with the vertical chimneys 17 of the walls 3. This feature is essential to allow warm air rising from the chimneys 17 to be expelled from the region. top of the walls 3, ensuring the thermal insulation of the interior of building 1. Without the holes 21 of the crowning strap 4, there would be no adequate air circulation through the sinusoidal passages 18 and the vertical wall chimneys 17, because the air which would be enclosed within the walls 3 impairing the thermal insulation.
- the removable obstructor may be any element similar to the alignment prism or a common pipe that allows to obstruct the main holes 10 and the meeting regions of the lateral recesses 13, 14 when the crowning strap 4 is prepared to prevent blocking the chimneys 17 with the concrete mixture constituting the crowning belt 4.
- the removable obstructor must be longer than the height of the crowning belt 4 ensuring that the hole 21 of the crowning belt 4 is a through hole.
- chute blocks are positioned on the upper surface of the bricks of the last row.
- the main holes 10 and the meeting regions of the side recesses 13, 14 of the bricks 9 of the last row are blocked with the removable obstructors, and the chute blocks are filled with the concrete mixture.
- the removable obstructions can be removed by creating a connection between the chimneys 17 of the inner walls and the outer area of the building. Finally, the chute blocks must be removed.
- the crowning strap 4 of the building of the present invention is the prefabricated roof 5 comprising wooden trusses, connecting elements and shingles.
- the connecting elements They are preferably made of galvanized steel and allow the joining of the wooden trusses without the use of nails, screws, glues or the like.
- the shingles are positioned over the wooden trusses and are fitted using practices already known in the state of the art.
- roof 5 of building 1 may be comprised of a vinyl membrane waterproofed precast concrete slab and mortar cover for mechanical membrane protection.
- the precast concrete slab can be further coated with non-slip high strength ceramic.
- FIG 8 shows the steps of the prefabricated brick building assembly process of the present invention.
- the building assembly process comprises the steps of:
- the wall mounting step comprises the following sub-steps shown in Figure 9:
- step (h) repeat steps (c), (d), (e) and (f) for the bricks positioned in step (g), and
- steps (i) and (h) repeat steps (g) and (h) until the wall reaches the desired height, where the upper row bricks in one step (g) are the lower row bricks in the subsequent step (g).
- the wall mounting step also comprises a sub-step of applying polyurethane to the grooves present in the brick surfaces prior to the step of positioning the bricks in the upper row.
- This polyurethane seal is intended to seal the inner region of the house from the outer region, protecting the inner region from ingress of unwanted elements such as dust, water, light, noise, wind, etc., as previously described.
- the step of preparing the crowning strap comprises the following sub-steps shown in Figure 10:
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- Architecture (AREA)
- Physics & Mathematics (AREA)
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- Acoustics & Sound (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
Relatório Descritivo da Patente de Invenção para "EDIFICAÇÃO COM TIJOLOS PRÉ-FABRICADOS E PROCESSO DE MONTAGEM DESSA EDIFICAÇÃO". Report of the Invention Patent for "BUILDING WITH PREFABRICATED BRICKS AND ASSEMBLY PROCESS OF THIS BUILDING".
[001] A presente invenção refere-se a uma edificação construída com tijolos pré-fabricados e um processo de montagem da referida edificação com os referidos tijolos pré-fabricados. The present invention relates to a building constructed of prefabricated bricks and a process of assembling said building with said prefabricated bricks.
DESCRIÇÃO DO ESTADO DA TÉCNICA DESCRIPTION OF TECHNICAL STATE
[002] Diversas formas de construção de edificações são conheci das do estado da técnica, como, por exemplo, edificações de madeira, concreto armado, aço, tijolos etc. Os tijolos são blocos amplamente utilizados na construção civil e fabricados geralmente em forma de um prisma retangular. Seu posicionamento sequencial em conjunto com argamassas permite a construção de diversos tipos de alvenarias utili zadas na construção de edificações. [002] Various forms of building construction are known from the state of the art, such as timber buildings, reinforced concrete, steel, bricks, etc. Bricks are blocks widely used in construction and usually made in the form of a rectangular prism. Its sequential positioning in conjunction with mortars allows the construction of various types of masonry used in the construction of buildings.
[003] Com a evolução dos métodos de construção civil, foram desenvolvidos métodos de construção de edificações com tijolos que dispensam o uso de argamassas. Esses tijolos geralmente apresen tam métodos de se encaixarem uns aos outros para promover a cons trução de paredes de maneira prática e rápida. [003] With the evolution of construction methods, methods of building brick buildings that do not require the use of mortars have been developed. These bricks often have methods of fitting together to promote practical and rapid wall construction.
[004] Um exemplo de tijolo para construção de edificações que utiliza diferentes meios de encaixe para fixação de um tijolo no outro e que dispensa o uso de argamassas é descrito no documento PI0621718-4. O tijolo descrito em tal documento é um bloco retangular com protuberâncias horizontais e verticais, além de cavidades que permitem encaixes horizontais e verticais com os tijolos adjacentes da parede. O encaixe dos tijolos forma um orifício vertical contínuo onde é instalada uma haste que atravessa toda a altura da parede. [004] An example of building brick which uses different locking means for fixing one brick to another and which does not require the use of mortars is described in PI0621718-4. The brick described in such a document is a rectangular block with horizontal and vertical protuberances, as well as cavities that allow horizontal and vertical fittings with adjacent wall bricks. The insert of the bricks forms a continuous vertical hole where a rod that runs the full height of the wall is installed.
[005] O documento GB 2394730 B também apresenta edifica ções com paredes constituídas por tijolos paralelepipedais, em que os tijolos são fixados por hastes que atravessam orifícios presentes nos tijolos. Os orifícios não utilizados para fixação das hastes permitem a passagem de fiação e tubulação na vertical através das paredes. Esse método de montagem dispensa a utilização de argamassas e facilita a construção da edificação. [005] Document GB 2394730 B also presents buildings with walls made of parallelepipedal bricks, where bricks are fixed by rods through holes in the bricks. Unused holes for fixing the rods allow wiring and tubing to pass vertically through the walls. This mounting method eliminates the use of mortar and facilitates the construction of the building.
[006] No entanto, os tijolos pré-fabricados, como os descritos no estado da técnica, geralmente apresentam superfícies com imperfei ções, o que resulta em paredes com alinhamento defeituoso, tendo em vista que são encaixados e aparafusados. Isso dificulta o processo de construção da edificação, exigindo a presença de mão-de-obra qualifi cada e equipamentos ou métodos de alinhamento para construção das paredes. However, prefabricated bricks, such as those described in the state of the art, generally have imperfect surfaces, resulting in defective aligned walls as they are fitted and screwed. This makes the building construction process difficult, requiring the presence of qualified labor and equipment or alignment methods for the construction of the walls.
[007] Além disso, as edificações constituídas por tijolos cerâmi cos geralmente necessitam de placas de gesso para aumentar a efici ência do isolamento térmico de sua área interna, principalmente quan do localizadas em regiões muito quentes. Como consequência, há um aumento dos custos de construção com material e mão-de-obra espe cializada, além da geração de resíduos e necessidade de eventual manutenção. In addition, buildings made of ceramic bricks usually require plasterboard to increase the efficiency of thermal insulation of their internal area, especially when located in very hot regions. As a consequence, there is an increase in construction costs with specialized material and labor, as well as the generation of waste and the need for eventual maintenance.
OBJETIVOS DA INVENÇÃO OBJECTIVES OF THE INVENTION
[008] Um objetivo da edificação com tijolos pré-fabricados da presente invenção é possibilitar um isolamento térmico mais eficaz do que o descrito no estado da técnica. One object of the prefabricated brick building of the present invention is to provide more effective thermal insulation than described in the prior art.
[009] Outro objetivo da edificação da presente invenção é dispo- nibilizar paredes com passagens para fiação e tubulação tanto na ver tical quanto na horizontal. Another object of the building of the present invention is to provide walls with wiring and pipe passages both vertically and horizontally.
[0010] Um objetivo do processo de montagem da edificação cons truída com tijolos pré-fabricados da presente invenção é possibilitar uma montagem mais rápida do que a montagem de edificações do es tado da técnica. [0010] One object of the assembly process of the prefabricated brick building of the present invention is to enable faster assembly than state-of-the-art building assembly.
[0011] Outro objetivo do processo de montagem da presente in- venção é possibilitar a montagem de uma edificação sem a necessi dade de contratação de mão-de-obra especializada. [0011] Another objective of the assembly process of this present The only thing to do is to build a building without having to hire specialized labor.
[0012] Outro objetivo do processo de montagem da presente in venção é proporcionar um processo de montagem de edificação sem geração de resíduos, garantindo uma obra limpa ao não utilizar arga massa na ligação entre os blocos. Another objective of the assembly process of the present invention is to provide a building assembly process without waste generation, ensuring a clean work by not using mass mortar in the connection between the blocks.
[0013] Outro objetivo do processo de montagem da presente in venção é proporcionar um processo de montagem de edificação sem geração de ruídos. Another objective of the assembly process of the present invention is to provide a noise-free building assembly process.
BREVE DESCRIÇÃO DA INVENÇÃO BRIEF DESCRIPTION OF THE INVENTION
[0014] A edificação com tijolos pré-fabricados da presente inven ção compreende uma laje de fundação com superfície superior hori zontal compreendendo meios para recepção de parafusos bipartidos; uma pluralidade de hastes, sendo que cada haste é constituída por uma série de parafusos bipartidos conectados um ao outro por meio de porcas, e a extremidade inferior de cada haste é fixada aos meios de recepção de parafusos bipartidos na laje de fundação; paredes ver ticais fixadas acima da laje de fundação por meio de parafusos, as pa redes verticais compreendendo tijolos pré-fabricados paralelepipedais padrão que compreendem um orifício principal central, um orifício se cundário direito, um orifício secundário esquerdo, uma reentrância la teral esquerda e uma reentrância lateral direita, um rebaixamento da superfície superior e um rebaixamento da superfície inferior, sendo que o orifício principal central e os orifícios secundários desembocam nos rebaixamentos da superfície superior e da superfície inferior. The prefabricated brick building of the present invention comprises a horizontal top surface foundation slab comprising means for receiving split bolts; a plurality of rods, each rod being comprised of a series of split bolts connected to each other by nuts, and the lower end of each rod being fixed to the split bolt receiving means in the foundation slab; vertical walls fixed above the foundation slab by screws, the vertical walls comprising standard parallelepipedal prefabricated bricks comprising a central main hole, a right secondary hole, a left secondary hole, a left lateral recess and a right side recess, an upper surface undercut and a lower surface undercut, with the central main hole and the secondary holes leading into the upper and lower surface undercuts.
[0015] A edificação compreende ainda uma cinta de coroamento fixada na superfície superior das paredes, a cinta de coroamento com preendendo orifícios posicionados concentricamente com as chaminés dessas paredes; e um telhado pré-fabricado posicionado na superfície superior da cinta de coroamento. [0016] Na edificação da presente invenção, os tijolos sendo dis postos em fiadas, nas quais: o orifício secundário direito de um tijolo é posicionado concentricamente com o orifício secundário esquerdo de outro tijolo da fiada adjacente, o orifício principal de cada tijolo é posi cionado concentricamente com a união das reentrâncias laterais de dois tijolos vizinhos da fiada adjacente, formando chaminés, uma regi ão oca formada no rebaixamento da superfície superior de um tijolo está em comunicação com uma região oca formada no rebaixamento da superfície inferior de outro tijolo da fiada adjacente, a comunicação de uma pluralidade de regiões ocas dos rebaixamentos dos tijolos for mam uma passagem senoidal no interior das paredes; sendo que os tijolos são unidos verticalmente pelos referidos parafusos bipartidos e porcas que constituem as hastes, as quais atravessam verticalmente cada parede através dos orifícios secundários alinhados das fiadas de tijolos. The building further comprises a crowning strap affixed to the upper surface of the walls, the crowning strap having holes positioned concentrically with the chimneys of those walls; and a prefabricated roof positioned on the upper surface of the crowning strap. In the building of the present invention, the bricks being laid in rows, wherein: the right secondary hole of a brick is positioned concentrically with the left secondary hole of another brick of the adjacent row, the main hole of each brick is positioned Concentrated with the joining of the side recesses of two adjacent bricks of the adjacent row, forming chimneys, a hollow region formed in lowering the upper surface of one brick is in communication with a hollow region formed in lowering the lower surface of another row brick. adjacent, communicating a plurality of hollow regions of the brick recesses form a sinusoidal passage within the walls; wherein the bricks are vertically joined by said split bolts and nuts constituting the rods, which traverse each wall vertically through the aligned secondary holes of the brick rows.
[0017] A parede da edificação da presente invenção compreende ainda tijolos do tipo canto, em que cada tijolo do tipo canto compreen de um orifício principal central, um orifício secundário direito, um orifí cio secundário esquerdo, uma reentrância lateral esquerda, uma reen trância lateral direita, um rebaixamento da superfície superior e um re baixamento da superfície inferior, em que uma das reentrâncias late rais fica posicionada na superfície frontal ou na superfície traseira. The building wall of the present invention further comprises corner type bricks, wherein each corner type brick comprises a central main hole, a right secondary hole, a left secondary hole, a left side recess, a recess. right side, a lower surface recess and a lower surface recess, wherein one of the lateral recesses is positioned on the front or rear surface.
[0018] A parede da edificação da presente invenção compreende ainda tijolos do tipo mata canto, em que cada tijolo do tipo mata canto compreende um orifício principal central, um orifício secundário direito, um orifício secundário esquerdo, uma reentrância lateral, um rebaixa mento da superfície superior e um rebaixamento da superfície inferior, em que a superfície lateral oposta à superfície que compreende a re entrância lateral é uma superfície reta. The building wall of the present invention further comprises corner wood bricks, wherein each corner wood brick comprises a central main hole, a right secondary hole, a left secondary hole, a side recess, a recess of the upper surface and a lowering of the lower surface, wherein the lateral surface opposite the surface comprising the lateral recess is a straight surface.
[0019] A parede da edificação da presente invenção compreende ainda tijolos do tipo meio, em que cada tijolo do tipo meio compreende um orifício secundário, uma reentrância lateral, um rebaixamento da superfície superior e um rebaixamento da superfície inferior, em que a superfície lateral oposta à superfície que compreende a reentrância lateral é uma superfície reta, e em que o comprimento do tijolo do tipo meio é metade do comprimento do tijolo padrão. The building wall of the present invention comprises further middle type bricks, wherein each middle type brick comprises a secondary hole, a side recess, an upper surface recess and a lower surface recess, wherein the side surface opposite the surface comprising the side recess is a surface. where the length of the middle brick is half the length of the standard brick.
[0020] A parede da edificação da presente invenção compreende ainda tijolos do tipo L, em que cada tijolo do tipo L compreende um ori fício principal, três orifícios secundários, duas reentrâncias laterais, um rebaixamento da superfície superior e um rebaixamento da superfície inferior, em que o tijolo do tipo L possui um corpo em forma de“L”. The building wall of the present invention further comprises L-type bricks, wherein each L-type brick comprises one main hole, three secondary holes, two side recesses, one upper surface recess and one lower surface recess, wherein the L-type brick has an L-shaped body.
[0021] A parede da edificação da presente invenção compreende ainda tijolos do tipo calha, em que cada tijolo do tipo calha compreen de um orifício principal central, um orifício secundário direito, um orifí cio secundário esquerdo, uma reentrância lateral esquerda, uma reen trância lateral direita, um rebaixamento da superfície superior, um re baixamento da superfície inferior e um furo passante horizontal longi tudinal. The building wall of the present invention further comprises gutter type bricks, wherein each gutter type brick comprises a central main hole, a right secondary hole, a left secondary hole, a left side recess, a recess. right side, a lower surface lowering, a lower surface lowering, and a longitudinal horizontal through hole.
[0022] Os tijolos da presente invenção compreendidos nas pare des compreendem ainda sulcos nas superfícies que entram em conta to com outros tijolos, onde é aplicado poliuretano, em que os sulcos de cada tijolo ficam alinhados com os sulcos dos tijolos verticalmente e lateralmente adjacentes. The bricks of the present invention comprised in the walls further comprise grooves in the surfaces that contact other bricks, where polyurethane is applied, wherein the grooves of each brick are aligned with the grooves of the bricks vertically and laterally adjacent.
[0023] O telhado pré-fabricado da presente invenção compreende treliças de madeira, elementos de ligação e telhas, em que as telhas são posicionadas sobre as treliças de madeira que são unidas pelos elementos de ligação. Alternativamente o telhado pré-fabricado da presente invenção compreende uma laje de concreto pré-moldada. The prefabricated roof of the present invention comprises wooden trusses, connecting elements and shingles, wherein the shingles are positioned over the wooden trusses which are joined by the connecting elements. Alternatively the prefabricated roof of the present invention comprises a precast concrete slab.
[0024] O processo de montagem de uma edificação com tijolos pré-fabricados da presente invenção compreende as etapas de prepa- rar uma laje de fundação com superfície superior horizontal compre endendo meios de recepção de parafusos bipartidos; montar paredes verticais da edificação com os tijolos pré-fabricados; preparar uma cin ta de coroamento em todo o perímetro das alvenarias da edificação; e posicionar um telhado pré-fabricado na superfície superior da cinta de coroamento. The process of assembling a prefabricated brick building of the present invention comprises the steps of preparing providing a horizontal top surface foundation slab comprising split bolt receiving means; mount vertical walls of the building with prefabricated bricks; prepare a crowning band around the perimeter of the building's masonry; and positioning a prefabricated roof on the upper surface of the crowning strap.
[0025] A etapa de montar paredes da presente invenção compre ende as etapas de: (a) fixar em uma primeira fiada os parafusos bipar tidos nos meios de recepção da laje de fundação por meio de rosque- amento, (b) posicionar os tijolos na primeira fiada conforme uma planta predeterminada para a edificação, de modo que os parafusos biparti dos fixados nos meios de recepção da laje de fundação estejam inse ridos nos orifícios secundários dos tijolos, e de modo que o encontro da reentrância lateral de um tijolo com a reentrância lateral de um tijolo adjacente forme uma região idêntica à região do orifício principal dos tijolos, (c) inserir prismas nos orifícios principais e nas regiões de en contro das reentrâncias dos tijolos, alinhando os tijolos lateralmente adjacentes entre si, (d) rosquear porcas nas roscas expostas dos para fusos bipartidos até o travamento dos tijolos, sendo que metade da rosca da porca continua livre para recepcionar um parafuso de uma fiada superior, (e) retirar os prismas dos orifícios principais e das regi ões de encontro das reentrâncias dos tijolos, (f) fixar parafusos biparti dos na metade livre das porcas que travam os tijolos da fiada inferior, The wall mounting step of the present invention comprises the steps of: (a) securing in a first row the bevelled screws in the foundation slab receiving means by tapping, (b) positioning the bricks in the first row according to a predetermined plan for the building, so that the bipartite screws fixed in the foundation slab receiving means are inserted into the secondary holes of the bricks, and so that the lateral recess of a brick meets the lateral recess of an adjacent brick forms a region identical to the main brick hole region, (c) inserting prisms into the main holes and the regions of the brick recesses, aligning the sideways adjacent bricks, (d) threading nuts on the exposed threads of the split spindles until the bricks lock, with half of the nut thread still free to receive a single-row screw (e) remove the prisms from the main holes and the recesses of the brick recesses, (f) attach split bolts to the free half of the nuts locking the bricks of the lower row,
(g) posicionar os tijolos na fiada superior com os orifícios secundários recepcionando de forma passante os parafusos bipartidos fixados na rosca da fiada inferior, e de modo que os orifícios principais dos tijolos da dita fiada superior fiquem alinhados concentricamente com as regi ões de encontro das reentrâncias laterais dos tijolos da fiada inferior,(g) positioning the bricks in the upper row with the secondary holes by passively receiving the split bolts attached to the lower row thread, and so that the main brick holes of said upper row are aligned concentrically with the meeting regions of the lower rows. side recesses of the bottom row bricks,
(h) repetir as etapas (c), (d), (e) e (f) para os tijolos posicionados na etapa (g), e (i) repetir as etapas (g) e (h) até que a parede atinja a altu- ra desejada, sendo que os tijolos da fiada superior em uma etapa (g) são os tijolos da fiada inferior na etapa (g) subsequente. (h) repeat steps (c), (d), (e) and (f) for the bricks positioned in step (g), and (i) repeat steps (g) and (h) until the wall reaches the height desired, with the upper row bricks in one step (g) being the lower row bricks in the subsequent step (g).
[0026] A etapa de preparar a cinta de coroamento da presente in venção compreende: (j) posicionar blocos calha na superfície superior dos tijolos da última fiada, (I) obstruir os orifícios principais e as regiões de encontro das reentrâncias laterais dos tijolos da última fiada com obstrutores removíveis, (m) preencher os blocos calha com uma mistu ra de concreto, e (n) retirar os obstrutores removíveis dos orifícios principais e das regiões de encontro das reentrâncias dos tijolos da última fiada, conectando as chaminés da região interna das paredes com a área externa da edificação The step of preparing the crowning strap of the present invention comprises: (j) positioning chute blocks on the upper surface of the bricks of the last row, (I) obstructing the main holes and the meeting regions of the side recesses of the bricks of the last row. last row with removable obstructors, (m) fill the gutter blocks with a concrete mix, and (n) remove removable obstructors from the main holes and meeting regions of the last row brick recesses by connecting the internal chimneys of the walls with the external area of the building
[0027] O processo de acordo com a presente invenção compreen de ainda uma etapa de aplicar poliuretano em sulcos presentes nas superfícies dos tijolos antes da etapa de posicionar os tijolos na fiada superior. The process according to the present invention further comprises a step of applying polyurethane to grooves present in the brick surfaces prior to the step of positioning the bricks in the upper row.
[0028] Além disso, os tijolos da etapa de montar paredes são sele cionados dentre tijolos do tipo padrão, tijolos do tipo canto, tijolos do tipo mata canto, tijolos do tipo meio, tijolos do tipo“L” e tijolos do tipo calha. In addition, the bricks of the wall-mounting step are selected from standard bricks, corner bricks, bush bricks, middle bricks, “L” bricks, and gutter bricks.
[0029] O telhado pré-fabricado do processo de montagem de uma edificação com tijolos pré-fabricados de acordo com a presente inven ção compreende treliças de madeira, elementos de ligação e telhas, em que as telhas são posicionadas sobre as treliças de madeira que são unidas pelos elementos de ligação. Alternativamente o telhado pré-fabricado compreende uma laje de concreto pré-moldada. The prefabricated roof of the process of assembling a prefabricated brick building according to the present invention comprises wooden trusses, connecting elements and shingles, wherein the shingles are positioned over the wooden trusses which are joined by the connecting elements. Alternatively the prefabricated roof comprises a precast concrete slab.
BREVE DESCRIÇÃO DOS DESENHOS BRIEF DESCRIPTION OF DRAWINGS
[0030] A presente invenção será, a seguir, descrita mais detalha- damente com base em um exemplo de execução representado nos desenhos. As figuras mostram: The present invention will hereinafter be described in more detail based on an exemplary embodiment shown in the drawings. The figures show:
[0031] Figura 1 - é uma vista em perspectiva da edificação com tijolos pré-fabricados de acordo com a presente invenção; [0031] Figure 1 - is a perspective view of the building with prefabricated bricks according to the present invention;
[0032] Figura 2 - é uma vista em perspectiva de parte da laje de fundação de acordo com a presente invenção; Figure 2 is a perspective view of part of the foundation slab according to the present invention;
[0033] Figura 3 - é uma vista lateral do parafuso bipartido e porca de acordo com a presente invenção; Figure 3 is a side view of the split bolt and nut according to the present invention;
[0034] Figura 4 - é uma vista em perspectiva da parede de acordo com a presente invenção em um estado parcialmente montado; Figure 4 is a perspective view of the wall according to the present invention in a partially assembled state;
[0035] Figura 5.1 - é uma vista superior do tijolo do tipo padrão de acordo com a presente invenção; Figure 5.1 is a top view of the standard type brick according to the present invention;
[0036] Figura 5.2 - é uma vista superior do tijolo do tipo canto de acordo com a presente invenção; Figure 5.2 is a top view of the corner type brick according to the present invention;
[0037] Figura 5.3 - é uma vista superior do tijolo do tipo mata can to de acordo com a presente invenção; Figure 5.3 is a top view of the bush-like brick of the present invention;
[0038] Figura 5.4 - é uma vista superior do tijolo do tipo meio de acordo com a presente invenção; Figure 5.4 is a top view of the middle type brick in accordance with the present invention;
[0039] Figura 5.5 - é uma vista superior do tijolo do tipo L de acor do com a presente invenção; Figure 5.5 is a top view of the L-type brick according to the present invention;
[0040] Figura 5.6 - é uma vista superior do tijolo do tipo calha de acordo com a presente invenção; Figure 5.6 is a top view of the gutter brick according to the present invention;
[0041] Figura 6.1 - é uma vista em perspectiva e em corte da pa rede de acordo com a presente invenção; Figure 6.1 is a perspective and cross-sectional view of the wall according to the present invention;
[0042] Figura 6.2 - é uma vista frontal e em corte da parede de acordo com a presente invenção; Figure 6.2 is a front and sectional view of the wall according to the present invention;
[0043] Figura 7 - é uma vista em perspectiva da cinta de coroa- mento de acordo com a presente invenção; [0043] Figure 7 is a perspective view of the crowning strap according to the present invention;
[0044] Figura 8 - é um fluxograma das etapas principais de mon tagem da edificação de acordo com a presente invenção; Figure 8 is a flowchart of the main building assembly steps in accordance with the present invention;
[0045] Figura 9 - é um fluxograma das etapas de montar as pare des da edificação de acordo com a presente invenção; e Figure 9 is a flow chart of the steps of assembling the walls of the building in accordance with the present invention; and
[0046] Figura 10 - é um fluxograma das etapas de preparar a cinta de coroamento da edificação de acordo com a presente invenção. Figure 10 - is a flowchart of the steps of preparing the strap of the building in accordance with the present invention.
DESCRIÇÃO DETALHADA DAS FIGURAS DETAILED DESCRIPTION OF THE FIGURES
[0047] A Figura 1 mostra uma edificação 1 com tijolos pré- fabricados de acordo com a presente invenção. A edificação compre ende uma laje de fundação 2, paredes verticais 3 fixadas acima da laje de fundação 2, uma cinta de coroamento 4 fixada na superfície superi or das paredes e um telhado pré-fabricado 5 posicionado na superfície superior da cinta de coroamento 4. Figure 1 shows a building 1 with prefabricated bricks according to the present invention. The building comprises a foundation slab 2, vertical walls 3 fixed above the foundation slab 2, a crowning strap 4 fixed to the upper surface of the walls and a prefabricated roof 5 positioned on the upper surface of the crowning strap 4.
[0048] A superfície superior da laje de fundação 2 é preferencial mente horizontal, sendo que a laje compreende meios para recepção 6 de parafusos bipartidos 7. Tal característica pode ser observada na figura 2. Os meios de recepção 6 de parafusos bipartidos 7 são prefe rencialmente porcas fixadas na laje 2 posicionadas de forma que per mita o rosqueamento de parafusos em sua rosca interna. No entanto, os meios de recepção 6 não estão limitados a porcas, podendo se tra tar também de roscas formadas na própria laje 2, orifícios que se adaptam à rosca do parafuso ou outros meios de fixação que resultem no mesmo efeito. The upper surface of the foundation slab 2 is preferably horizontal, with the slab comprising means for receiving split bolts 7. This feature can be seen in Figure 2. The receiving means 6 for split bolts 7 are preferred. The nuts are fixed to the slab 2 and positioned in such a way as to allow the threading of screws in their internal thread. However, the receiving means 6 are not limited to nuts, but may also be threads formed on the slab 2 itself, holes that fit the screw thread or other securing means that result in the same effect.
[0049] Os parafusos bipartidos 7 são parafusos cilíndricos que apresentam roscas em ambas as extremidades e estão representados na Figura 3. Quando conectados um ao outro em série por meio de porcas 8, os parafusos bipartidos 7 formam uma haste. A extremidade inferior de cada haste é fixada nos meios de recepção 6 de parafusos bipartidos 7 na laje de fundação 2, fixando, assim, as paredes verticais 3 à laje de fundação 2 sem a necessidade de utilização de argamassa ou outros meios geradores de resíduos. As porcas 8 utilizadas para a formação das hastes são porcas de rosqueamento rápido dimensiona das para recepcionar as extremidades de dois parafusos bipartidos 7. Para isso, essas porcas de rosqueamento rápido 8 possuem um com primento maior do que o comprimento da rosca na extremidade dos parafusos 7, sendo preferivelmente no mínimo o dobro do comprimen to dessas roscas. Split bolts 7 are cylindrical bolts that have threads at both ends and are shown in Figure 3. When connected in series by means of nuts 8, split bolts 7 form a rod. The lower end of each rod is fixed to the split bolt receiving means 6 on the foundation slab 2, thereby securing the vertical walls 3 to the foundation slab 2 without the need for mortar or other waste generating means. The nuts 8 used to form the rods are quick-threaded nuts sized to accommodate the ends of two split bolts 7. For this purpose, these quick-threaded nuts 8 have a length greater than the thread length at the end of the nuts. screws 7, preferably at least twice the length of these threads.
[0050] A figura 4 mostra um segmento de uma parede vertical 3 de acordo com a presente invenção que compreende tijolos pré- fabricados paralelepipedais 9. O posicionamento de uma pluralidade de tijolos pré-fabricados 9 em um mesmo plano forma uma fiada e a montagem de uma fiada sobre a outra forma as paredes verticais 3 da edificação. Os tijolos de uma fiada ficam normalmente deslocados em relação aos tijolos das fiadas verticalmente adjacentes acima ou abai xo. Assim, a parte central de um tijolo de uma fiada fica alinhada com as extremidades dos tijolos das fiadas acima e abaixo da mesma. Figure 4 shows a segment of a vertical wall 3 according to the present invention comprising parallelepipedal prefabricated bricks 9. Positioning a plurality of prefabricated bricks 9 in the same plane forms a row and the assembly in a row on the other form the vertical walls 3 of the building. The bricks of a row are usually offset from the vertically adjacent row bricks above or below. Thus, the central part of a row brick is aligned with the ends of the row brick above and below it.
[0051] Os tijolos pré-fabricados 9 podem apresentar característi- cas distintas dependendo da finalidade de sua utilização ou posicio namento na fiada. O tijolo 9 que compõe a maior parte da parede é o tijolo pré-fabricado padrão 9a que compreende um orifício principal central 10, um orifício secundário direito 11 , um orifício secundário es querdo 12, uma reentrância lateral esquerda 13, uma reentrância late ral direita 14, um rebaixamento da superfície superior 15 e um rebai xamento da superfície inferior (não mostrado), e está representado na Figura 5.1. O orifício principal central 10 e os orifícios secundários di reito 11 e esquerdo 12 são formados na região de rebaixamento das superfícies superior 15 e inferior. Prefabricated bricks 9 may have different characteristics depending on the purpose of their use or placement in the row. The brick 9 that makes up most of the wall is the standard prefabricated brick 9a which comprises a central main hole 10, a right secondary hole 11, a left secondary hole 12, a left side recess 13, a right side recess 14, an upper surface undercut 15 and a lower surface undercut (not shown), and is shown in Figure 5.1. The central main hole 10 and the right and left secondary holes 12 are formed in the lowering region of the upper 15 and lower surfaces.
[0052] Uma das finalidades do orifício principal central 10 é facilitar o alinhamento de tijolos 9 posicionados em fiadas adjacentes. Isso porque, a união das reentrâncias laterais 13, 14 de dois tijolos vizinhos forma um orifício idêntico ao orifício principal central 10 dos tijolos 9. Esse alinhamento é realizado por meio de uma barra na forma de um prisma 16 que pode ser inserido tanto nos orifícios principais 10 quan to nas regiões de encontro das reentrâncias 13, 14 dos tijolos 9, ali nhando os tijolos lateralmente adjacentes entre si e os tijolos das fia- das verticalmente adjacentes. One of the purposes of the central main hole 10 is to facilitate the alignment of bricks 9 positioned on adjacent rows. This is because the joining of the side recesses 13, 14 of two neighboring bricks forms a hole identical to the central main hole 10 of the bricks 9. This alignment is accomplished by means of a prism bar 16 which can be inserted into both holes. 10 in the meeting regions of the recesses 13, 14 of the bricks 9, aligning the bricks laterally adjacent to each other and the bricks of the vertically adjacent.
[0053] Como pode ser observado nas Figuras 6.1 e 6.2, o alinha mento vertical dos orifícios principais 10 com as regiões de encontro das reentrâncias 13, 14 dos tijolos 9 forma chaminés verticais 17 no interior de toda a extensão das paredes 3 após a retirada dos prismas 16, os quais são utilizados apenas no momento do alinhamento dos tijolos 9. Essas chaminés 17 melhoram significativamente o isolamento térmico entre as regiões interna e externa da edificação, possibilitando a manutenção de uma temperatura agradável no interior da casa mesmo em dias muito quentes. Isso ocorre porque o calor transferido da região externa para os tijolos 9 é transferido, também, para o ar presente no interior da chaminé 17. Como o ar quente é mais leve do que o ar frio, ele tende a subir, sendo expelido na região superior da parede. No entanto, esse efeito só é alcançado, pois a cinta de coroa- mento 4 da edificação 1 da presente invenção possui características distintas se comparada às cintas de coroamento conhecidas do estado da técnica, como será posteriormente explicado. As can be seen from Figures 6.1 and 6.2, the vertical alignment of the main holes 10 with the meeting regions of the recesses 13, 14 of the bricks 9 forms vertical chimneys 17 within the entire length of the walls 3 after removal. of the prisms 16, which are used only at the time of brick alignment 9. These chimneys 17 significantly improve the thermal insulation between the inner and outer regions of the building, making it possible to maintain a pleasant interior temperature even on very hot days. . This is because heat transferred from the outside to the bricks 9 is also transferred to the air inside the chimney 17. Since hot air is lighter than cold air, it tends to rise and is expelled in the region. top of the wall. However, this effect is only achieved because the crowning strap 4 of building 1 of the present invention has distinct characteristics compared to the crowning straps known in the prior art as will be explained later.
[0054] Os orifícios secundários direito 11 e esquerdo 12 são di mensionados para receber os parafusos bipartidos 7 que formam a haste. Em virtude do deslocamento entre os tijolos de fiadas vertical mente da parede da edificação, o orifício secundário direito 1 1 de um tijolo 9 é posicionado concentricamente com o orifício secundário es querdo 12 de outro tijolo da fiada adjacente. Ao posicionar um tijolo sobre o outro, o parafuso bipartido 7 é inserido em um dos orifícios se cundários 11 , 12, sendo rosqueado na porca 8 posicionada abaixo do referido orifício secundário 11 , 12. Após o alinhamento com os prismas 16, a rosca superior exposta do parafuso bipartido 7 recebe a porca 8 que é rosqueada até o travamento do tijolo 9, sendo que metade da rosca interna da porca 8 continua livre para recepcionar um parafuso 7 de uma fiada superior e continuar a montagem da parede 3. [0055] Os rebaixamentos 15 das superfícies superior e inferior de vem ser dimensionados de forma que seja possível posicionar pelo menos uma porca 8 entre dois tijolos 9, ou seja, o tamanho da profun didade de cada rebaixamento 15 deve ser pelo menos metade do comprimento da porca 8 utilizada para formar a haste. Além disso, a parede 3 deve ser montada de modo que uma região oca formada pe lo rebaixamento 15 de um tijolo esteja em comunicação com uma regi ão oca formada pelo rebaixamento 15 da superfície oposta de outro tijolo da fiada adjacente. Essa característica de montagem das pare des 3 permite a formação de uma comunicação entre as regiões ocas dos tijolos, em que a comunicação de uma pluralidade de regiões ocas dos rebaixamentos dos tijolos forma uma passagem senoidal 18 no interior das paredes, a qual é mostrada pelas setas na figura 6.2. The right 11 and left 12 secondary holes are sized to receive the split bolts 7 that form the rod. By virtue of the displacement between the row bricks vertically from the building wall, the right secondary hole 11 of a brick 9 is positioned concentrically with the left secondary hole 12 of another brick of the adjacent row. When positioning one brick over the other, the split bolt 7 is inserted into one of the secondary holes 11, 12, being threaded into the nut 8 positioned below said secondary hole 11, 12. After alignment with the prisms 16, the upper thread The exposed part of the split bolt 7 receives the nut 8 which is threaded to the locking of the brick 9, whereby half of the internal thread of the nut 8 remains free to receive a bolt 7 from an upper row and continue wall mounting 3. The undercuts 15 of the upper and lower surfaces must be sized such that it is possible to position at least one nut 8 between two bricks 9, i.e. the depth size of each undercut 15 must be at least half the length. nut 8 used to form the rod. In addition, the wall 3 must be mounted such that a hollow region formed by the lowering 15 of a brick is in communication with a hollow region formed by lowering 15 of the opposite surface of another brick of the adjacent row. This mounting feature of the walls 3 allows the formation of communication between the hollow regions of the bricks, wherein the communication of a plurality of hollow regions of the brick recesses forms a sinusoidal passage 18 within the walls, which is shown by the arrows in figure 6.2.
[0056] A formação das passagens senoidais permite o fluxo de ar em uma direção horizontal no interior das paredes 3. Como pode ser visto na figura 6.2, essas passagens senoidais 18 interligam todas as chaminés verticais 17 presentes no interior das paredes 3, uma vez que os orifícios principais 10 desembocam justamente nos rebaixa mentos 15 dos tijolos. Sendo assim, diferentemente das passagens formadas no interior de paredes descritas no estado da técnica, caso uma chaminé 17 seja bloqueada por qualquer motivo, como a presen ça de tubulação ou uma avaria estrutural, o fluxo de ar da referida chaminé 17 não é interrompido, mas desviado através das passagens senoidais 18 para outras chaminés 17, garantindo um isolamento tér mico eficaz do interior da edificação 1. The formation of the sine passages allows air to flow in a horizontal direction within the walls 3. As can be seen from Figure 6.2, these sine passages 18 interconnect all the vertical chimneys 17 present within the walls 3 once that the main holes 10 flow into the recesses 15 of the bricks. Thus, unlike the passages formed within walls described in the prior art, if a chimney 17 is blocked for any reason, such as the presence of piping or a structural malfunction, the airflow of said chimney 17 is not interrupted, but diverted through the sinusoidal passages 18 to other chimneys 17, ensuring effective thermal insulation of the interior of the building 1.
[0057] Outra vantagem das passagens senoidais 18 é a possibili dade de passar fiação entre quaisquer duas fiadas das paredes 3 da edificação 1 sem a necessidade da criação de uma passagem horizon tal especificamente para esse propósito. Portanto, é dispensada a ne cessidade de quebrar paredes para a criação de uma nova passagem de fiação após a finalização da edificação. Another advantage of the sinusoidal passages 18 is the possibility of wiring between any two rows of the walls 3 of the building 1 without the need to create a horizontal passageway specifically for this purpose. Therefore, the need to break walls is unnecessary for the creation of a new passage. of wiring after the completion of the building.
[0058] Em suma, as passagens senoidais 18 presentes no interior das paredes 3 viabilizam a construção das hastes a partir dos parafu sos bipartidos 7 e das porcas de rosqueamento rápido 8 durante o processo de construção da edificação 1 , devido à região oca formada entre as fiadas que permite o posicionamento das porcas 8. Isso elimi na a necessidade de uso de hastes metálicas de longas com compri mentos definidos, cujo transporte é complicado, e as quais limitam a altura da edificação. A construção da haste a partir de porcas e para fusos permite que o construtor determine a altura desejada para a edi ficação da forma que preferir. In short, the sinusoidal passages 18 present within the walls 3 make it possible to construct the rods from the split bolts 7 and the fast-threaded nuts 8 during the construction process of building 1, due to the hollow region formed between the rows that allow the positioning of the nuts 8. This eliminates the need to use long length metal rods with defined lengths, which are complicated to transport, and which limit the height of the building. The construction of the rod from nuts and spindles allows the builder to determine the desired height for the building as he or she prefers.
[0059] Essas passagens senoidais 18 também aumentam a efici ência do isolamento térmico da região interna da edificação 1 e permi tem a passagem de fiações no interior das paredes de forma prática e rápida. These sinusoidal passages 18 also increase the efficiency of the thermal insulation of the inner region of building 1 and allow wiring to pass through the walls in a practical and rapid manner.
[0060] O tijolo padrão 9a compreende ainda sulcos estreitos 19 nas superfícies que ficam alinhados com os sulcos 19 dos outros tijo los 9 horizontalmente e verticalmente adjacentes, formando canais. Nesses sulcos 19 é aplicado poliuretano com o intuito de vedar a regi ão interna da casa da região externa, protegendo a região interna con tra a entrada de elementos indesejados como poeira, água, luz, ruído, vento, etc. Ao ser aplicado, o poliuretano reage instantaneamente com a umidade do ar, expandindo em até 80 vezes o seu volume original, proporcionando uma característica de estanqueidade às paredes 3 da edificação 1. Os canais formados pelos sulcos 19 permitem que esse poliuretano seja aplicado de forma simples, por exemplo, com bomba dosificadora, pois o poliuretano uma vez aplicado escoa através dos sulcos por dentro do canal, sem a formação de resíduos, diferente mente do que acontece com o uso de argamassa. The standard brick 9a further comprises narrow grooves 19 on the surfaces that are aligned with the grooves 19 of the other horizontally and vertically adjacent channels 9, forming channels. In these grooves 19 polyurethane is applied to seal the inner region of the house from the outer region, protecting the inner region against the entry of unwanted elements such as dust, water, light, noise, wind, etc. When applied, the polyurethane reacts instantly with the humidity of the air, expanding up to 80 times its original volume, providing a tightness characteristic to the walls 3 of the building 1. The grooves formed by the grooves 19 allow this polyurethane to be applied It is simple, for example, with a metering pump, since the polyurethane once applied flows through the grooves inside the canal, without the formation of residues, unlike the use of mortar.
[0061] Outra característica que garante a estanqueidade da edifi- cação 1 é o fato dos tijolos 9 possuírem propriedades hidrofugantes, devido ao acréscimo de materiais hidrofugantes à própria composição do tijolo 9. As propriedades hidrofugantes dos tijolos 9 impedem a pe netração de água nas paredes e preservam a pintura externa da edifi cação em boas condições durante longos períodos de tempo. Another feature that ensures the watertightness of the building 1 is the fact that bricks 9 have water repellent properties due to the addition of water repellent materials to the brick composition itself 9. The water repellent properties of bricks 9 prevent water from penetrating the walls and preserve the exterior paint of the building in good condition over long periods of time.
[0062] Além do tijolo pré-fabricado padrão 9a, a parede da edifica ção 3 da presente invenção compreende, também, tijolos pré- fabricados com características específicas para uso em posições es tratégicas. Tais tijolos apresentam basicamente as mesmas caracterís ticas descritas acima para os tijolos padrão 9a e o mesmo principio de montagem, porém com detalhamentos diferenciados. In addition to the standard prefabricated brick 9a, the building wall 3 of the present invention also comprises prefabricated bricks with specific characteristics for use in strategic positions. Such bricks have basically the same characteristics as described above for standard bricks 9a and the same assembly principle, but with different details.
[0063] O tijolo do tipo canto 9b, mostrado na Figura 5.2, possui as mesmas características do tijolo padrão 9a com a diferença de que uma das reentrâncias laterais 13 está posicionada na superfície frontal ou traseira, ao invés da superfície lateral. Essa característica permite posicioná-lo nas arestas da edificação 1 criando um ângulo de 90° en tre duas paredes 3, garantindo a formação da chaminé vertical 17 on de a reentrância 13, 14 de um tijolo padrão 9a encontra a superfície frontal ou traseira do tijolo do tipo canto 9b. Corner type brick 9b, shown in Figure 5.2, has the same characteristics as standard brick 9a except that one of the side recesses 13 is positioned on the front or rear surface, rather than the side surface. This feature allows it to be positioned on the edges of building 1 by creating an angle of 90 ° between two walls 3, ensuring the formation of the vertical chimney 17 on which the recess 13, 14 of a standard brick 9a meets the front or rear surface of the brick. corner type 9b.
[0064] O tijolo do tipo mata canto 9c, mostrado na Figura 5.3, tam bém possui as mesmas características do tijolo padrão 9a, no entanto, esse tijolo possui reentrância lateral 14 em apenas um dos lados, for mando uma superfície reta na outra lateral. Esse tijolo é utilizado em extremidades de paredes externas ou internas, dando acabamento às regiões onde serão instaladas portas e janelas. As portas e janelas são instaladas na edificação de forma convencional como conhecido do estado da técnica e, portanto, as reentrâncias 13, 14 do tijolo pa drão 9a poderiam prejudicar essa instalação. The corner-type brick 9c, shown in Figure 5.3, also has the same characteristics as the standard brick 9a, however, this brick has side recess 14 on one side, forming a straight surface on the other side. . This brick is used at the ends of external or internal walls, finishing the regions where doors and windows will be installed. Doors and windows are installed in the building in a conventional manner as known in the prior art and therefore, the recesses 13, 14 of the standard brick 9a could impair this installation.
[0065] O tijolo do tipo meio 9d, mostrado na Figura 5.4, é equiva lente à metade de um tijolo do tipo canto 9b e também é utilizado em extremidades das paredes externas ou internas. Esse tijolo é posicio nado em fiadas diferentes das que utilizam o tijolo do tipo canto 9b, pois, como os tijolos que compõem a parede 3 encontram-se desloca dos em meio tijolo para fiadas adjacentes, o tijolo do tipo meio 9d ga rante que a superfície de encaixe das portas e janelas seja uma super fície reta. The middle brick 9d, shown in Figure 5.4, is equivalent to half of a corner brick 9b and is also used in edges of the outer or inner walls. This brick is positioned in rows different from those using corner brick 9b, since, like the bricks that make up wall 3, they are moved in half brick to adjacent rows, half brick 9d ensures that the brick. docking surface of doors and windows is a straight surface.
[0066] O tijolo do tipo L 9e, mostrado na Figura 5.5, é equivalente a um tijolo do tipo padrão 9a, porém com uma continuação semelhante a um tijolo do tipo meio 9d se estendendo a partir da superfície frontal ou traseira, de modo a formar um corpo essencialmente em forma de “L”. Esses tijolos são posicionados em regiões onde as paredes inter nas da casa encontram as paredes externas, garantindo uma fixação mais robusta entre as paredes. The L 9e type brick shown in Figure 5.5 is equivalent to a standard type 9a brick, but with a continuation similar to a middle type 9d brick extending from the front or rear surface so as to form an essentially L-shaped body. These bricks are positioned in regions where the inner walls of the house meet the outer walls, ensuring a more robust fixation between the walls.
[0067] O tijolo do tipo calha 9f, mostrado na Figura 5.6, é um tijolo com as mesmas características do tijolo do tipo padrão 9a, porém com um furo passante horizontal longitudinal 20. Esse furo 20 permite a passagem de tubulações, cintas e vergas quando não for possível uti lizar as passagens senoidais 18 presentes nas paredes 3. The gutter brick 9f, shown in Figure 5.6, is a brick with the same characteristics as the standard 9a brick, but with a longitudinal horizontal through hole 20. This hole 20 allows the passage of pipes, belts and lintels. when it is not possible to use the sinusoidal passages 18 present in the walls 3.
[0068] Na Figura 7 é possível observar que, ao longo de todo o perímetro da edificação e acima das paredes 3 da edificação 1 da pre sente invenção, é fixada uma cinta de coroamento 4 para amarração das alvenarias. Essa cinta de coroamento 4 é composta, preferencial mente, por uma mistura de concreto fluido bem acentuado com granu- lometria fina, constituído por cimento, areia, pedrisco e água. No en tanto, outras misturas com efeitos semelhantes também podem com por a cinta de coroamento 4. In Figure 7 it can be seen that along the entire perimeter of the building and above the walls 3 of the building 1 of the present invention, a crowning strap 4 is attached for masonry mooring. This crowning belt 4 is preferably composed of a fine-grained, very fine fluid concrete mixture consisting of cement, sand, gravel and water. However, other mixtures with similar effects may also have the crowning strap 4.
[0069] A cinta de coroamento 4 compreende orifícios verticais passantes 21 posicionados concentricamente com as chaminés verti cais 17 das paredes 3. Essa característica é essencial para permitir que o ar quente que sobe pelas chaminés 17 seja expelido pela região superior das paredes 3, garantindo o isolamento térmico da região in terna da edificação 1. Sem os orifícios 21 da cinta de coroamento 4, não haveria uma circulação adequada do ar através das passagens senoidais 18 e das chaminés verticais 17 das paredes, pois o ar quen te ficaria enclausurado no interior das paredes 3 prejudicando o isola mento térmico. The crowning strap 4 comprises vertical through-holes 21 positioned concentrically with the vertical chimneys 17 of the walls 3. This feature is essential to allow warm air rising from the chimneys 17 to be expelled from the region. top of the walls 3, ensuring the thermal insulation of the interior of building 1. Without the holes 21 of the crowning strap 4, there would be no adequate air circulation through the sinusoidal passages 18 and the vertical wall chimneys 17, because the air which would be enclosed within the walls 3 impairing the thermal insulation.
[0070] Para a criação dos orifícios 21 da cinta de coroamento 4 faz-se necessário obstruir os orifícios principais 10 e as regiões de en contro das reentrâncias laterais 13, 14 dos tijolos 9 da última fiada com um obstrutor removível. O obstrutor removível pode ser qualquer ele mento similar ao prisma de alinhamento ou um tubo comum que per mita obstruir os orifícios principais 10 e as regiões de encontro das re entrâncias laterais 13, 14 quando a cinta de coroamento 4 for prepara da, para evitar o entupimento das chaminés 17 com a mistura de con creto que constitui a cinta de coroamento 4. Além disso, o obstrutor removível deve ter um comprimento maior que a altura da cinta de co roamento 4 garantindo que o orifício 21 da cinta de coroamento 4 seja um orifício passante. For the creation of the holes 21 of the crowning strap 4 it is necessary to obstruct the main holes 10 and the regions of the side recesses 13, 14 of the bricks 9 of the last row with a removable obstructor. The removable obstructor may be any element similar to the alignment prism or a common pipe that allows to obstruct the main holes 10 and the meeting regions of the lateral recesses 13, 14 when the crowning strap 4 is prepared to prevent blocking the chimneys 17 with the concrete mixture constituting the crowning belt 4. In addition, the removable obstructor must be longer than the height of the crowning belt 4 ensuring that the hole 21 of the crowning belt 4 is a through hole.
[0071 ] Para o preparo da cinta de coroamento 4, blocos calha (moldes) são posicionados na superfície superior dos tijolos da última fiada. Em seguida, os orifícios principais 10 e as regiões de encontro das reentrâncias laterais 13, 14 dos tijolos 9 da última fiada são obstru ídos com os obstrutores removíveis, e os blocos calha são preenchi dos com a mistura de concreto. Após o endurecimento do concreto, os obstrutores removíveis podem ser retirados criando uma conexão en tre as chaminés 17 da região interna das paredes com a área externa da edificação. Por fim, os blocos calha devem ser retirados. For the preparation of the crowning strap 4, chute blocks (molds) are positioned on the upper surface of the bricks of the last row. Next, the main holes 10 and the meeting regions of the side recesses 13, 14 of the bricks 9 of the last row are blocked with the removable obstructors, and the chute blocks are filled with the concrete mixture. After hardening of the concrete, the removable obstructions can be removed by creating a connection between the chimneys 17 of the inner walls and the outer area of the building. Finally, the chute blocks must be removed.
[0072] Acima da cinta de coroamento 4 da edificação da presente invenção, encontra-se o telhado pré-fabricado 5 que compreende treli- ças de madeira, elementos de ligação e telhas. Os elementos de liga- ção são preferencialmente de aço galvanizado e permitem a união das treliças de madeira sem o uso de pregos, parafusos, colas ou enta lhes. As telhas são posicionadas sobre as treliças de madeira e são encaixadas utilizando práticas já conhecidas do estado da técnica. Above the crowning strap 4 of the building of the present invention is the prefabricated roof 5 comprising wooden trusses, connecting elements and shingles. The connecting elements They are preferably made of galvanized steel and allow the joining of the wooden trusses without the use of nails, screws, glues or the like. The shingles are positioned over the wooden trusses and are fitted using practices already known in the state of the art.
[0073] Alternativamente, o telhado 5 da edificação 1 pode ser composto por uma laje de concreto pré-moldada impermeabilizada com membrana vinílica e cobertura de argamassa, para proteção me cânica da membrana. A laje de concreto pré-moldada pode ser ainda revestida com cerâmica antiderrapante de alta resistência. Alternatively, roof 5 of building 1 may be comprised of a vinyl membrane waterproofed precast concrete slab and mortar cover for mechanical membrane protection. The precast concrete slab can be further coated with non-slip high strength ceramic.
[0074] A figura 8 apresenta as etapas do processo de montagem da edificação com tijolos pré-fabricados da presente invenção. O pro cesso de montagem da edificação compreende as etapas de: Figure 8 shows the steps of the prefabricated brick building assembly process of the present invention. The building assembly process comprises the steps of:
[0075] preparar uma laje de fundação com superfície superior ho rizontal compreendendo meios de recepção de parafusos bipartidos; Preparing a horizontal top surface foundation slab comprising split bolt receiving means;
[0076] montar paredes verticais da edificação com os tijolos pré- fabricados; Assemble vertical walls of the building with prefabricated bricks;
[0077] preparar uma cinta de coroamento em todo o perímetro das alvenarias da edificação; e Prepare a crowning strap around the perimeter of the building masonry; and
[0078] posicionar um telhado pré-fabricado na superfície superior da cinta de coroamento. Position a prefabricated roof on the upper surface of the crowning strap.
[0079] A etapa de montar parede compreende as seguintes sub- etapas apresentadas na Figura 9: The wall mounting step comprises the following sub-steps shown in Figure 9:
(a) fixar em uma primeira fiada os parafusos bipartidos nos meios de recepção da laje de fundação por meio de rosqueamento, (a) fix in a first row the split screws in the foundation slab receiving means by threading,
(b) posicionar os tijolos na primeira fiada conforme uma planta predeterminada para a edificação, de modo que os parafusos bipartidos fixados nos meios de recepção da laje de fundação estejam inseridos nos orifícios secundários dos tijolos, e de modo que o encon tro da reentrância lateral de um tijolo com a reentrância lateral de um tijolo adjacente forme uma região idêntica à região do orifício principal dos tijolos (b) position the bricks in the first row according to a predetermined plan for the building, so that the split bolts fixed in the foundation slab receiving means are inserted into the secondary holes of the bricks, and so that the side recess encounter of a brick with the side recess of an adjacent brick form a region identical to the main hole region of the bricks
(c) inserir prismas nos orifícios principais e nas regiões de encontro das reentrâncias dos tijolos, alinhando os tijolos lateralmente adjacentes entre si e os tijolos, (c) inserting prisms into the main holes and the recesses of the brick recesses, aligning the laterally adjacent bricks and the bricks;
(d) rosquear porcas nas roscas expostas dos parafusos bi partidos até o travamento dos tijolos, sendo que metade da rosca da porca continua livre para recepcionar um parafuso de uma fiada supe rior, (d) thread nuts into the exposed threads of the split bolts until the bricks lock, with half of the nut thread remaining free to accommodate a bolt from a higher row,
(e) retirar os prismas dos orifícios principais e das regiões de encontro das reentrâncias dos tijolos, (e) remove the prisms from the main holes and the meeting regions of the brick recesses,
(f) fixar parafusos bipartidos na metade livre das porcas que travam os tijolos da fiada inferior, (f) attach split bolts to the free half of the nuts locking the bricks of the lower row,
(g) posicionar os tijolos na fiada superior com os orifícios secundários recepcionando de forma passante os parafusos bipartidos fixados na rosca da fiada inferior, e de modo que os orifícios principais dos tijolos da dita fiada superior fiquem alinhados concentricamente com as regiões de encontro das reentrâncias laterais dos tijolos da fia da inferior, (g) positioning the bricks in the upper row with the secondary holes by passively receiving the split bolts attached to the lower row thread, and so that the main brick holes of said upper row are aligned concentrically with the recess meeting regions. lower side bricks,
(h) repetir as etapas (c), (d), (e) e (f) para os tijolos posicio nados na etapa (g), e (h) repeat steps (c), (d), (e) and (f) for the bricks positioned in step (g), and
(i) repetir as etapas (g) e (h) até que a parede atinja a altura desejada, em que os tijolos da fiada superior em uma etapa (g) são os tijolos da fiada inferior na etapa (g) subsequente. (i) repeat steps (g) and (h) until the wall reaches the desired height, where the upper row bricks in one step (g) are the lower row bricks in the subsequent step (g).
[0080] Adicionalmente, a etapa de montar parede compreende também uma sub-etapa de aplicar poliuretano nos sulcos presentes nas superfícies dos tijolos antes da etapa de posicionar os tijolos na fiada superior. Essa vedação com poliuretano tem como finalidade ve dar a região interna da casa da região externa, protegendo a região interna contra a entrada de elementos indesejados como poeira, água, luz, ruído, vento, etc., conforme já descrito anteriormente. [0081] Já a etapa de preparar a cinta de coroamento compreende as seguintes sub-etapas apresentadas na Figura 10: Additionally, the wall mounting step also comprises a sub-step of applying polyurethane to the grooves present in the brick surfaces prior to the step of positioning the bricks in the upper row. This polyurethane seal is intended to seal the inner region of the house from the outer region, protecting the inner region from ingress of unwanted elements such as dust, water, light, noise, wind, etc., as previously described. The step of preparing the crowning strap comprises the following sub-steps shown in Figure 10:
(j) posicionar blocos calha na superfície superior dos tijolos da última fiada das paredes da edificação, (j) position chute blocks on the upper brick surface of the last row of the building walls,
(I) obstruir os orifícios principais e as regiões de encontro das reentrâncias laterais dos tijolos da última fiada com obstrutores removíveis, (I) obstruct the main holes and the meeting regions of the side recesses of the bricks of the last row with removable obstructions;
(m) preencher os blocos calha com uma mistura de concre to, e (m) fill the gutter blocks with a concrete mixture, and
(n) retirar os obstrutores removíveis dos orifícios principais e das regiões de encontro das reentrâncias dos tijolos da última fiada, conectando as chaminés da região interna das paredes com a área externa da edificação. (n) remove the removable obstructions from the main holes and regions of the brick recesses of the last row, connecting the chimneys of the inner wall with the outer area of the building.
LISTAGEM DE REFERÊNCIAS REFERENCE LIST
edificação 1 building 1
laje de fundação 2 foundation slab 2
parede vertical 3 vertical wall 3
cinta de coroamento 4 crowning strap 4
telhado 5 roof 5
meios de recepção 6 receiving means 6
parafusos bipartidos 7 split screws 7
porcas 8 nuts 8
tijolos pré-fabricados 9 prefabricated bricks 9
tijolo pré-fabricado padrão 9a standard prefabricated brick 9a
tijolo do tipo canto 9b corner brick 9b
tijolo do tipo mata canto 9c brick kills corner 9c
tijolo do tipo meio 9d 9d half brick
tijolo do tipo L 9e brick type 9e
tijolo do tipo calha 9f 9f gutter brick
orifício principal 10 orifício secundário direito 11 main hole 10 right secondary hole 11
orifício secundário esquerdo 12 reentrância lateral esquerda 13 reentrância lateral direita 14 left secondary hole 12 left side recess 13 right side recess 14
rebaixamento 15 demotion 15
prisma 16 prism 16
chaminé vertical 17 vertical chimney 17
passagem senoidal 18 sine passage 18
sulcos 19 grooves 19
furo passante horizontal longitudinal 20 orifícios verticais passantes 21 longitudinal horizontal through hole 20 vertical through holes 21
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BRBR102018003399-9 | 2018-02-21 | ||
| BR102018003399-9A BR102018003399B1 (en) | 2018-02-21 | 2018-02-21 | prefabricated brick building and assembly process of this building |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019161468A1 true WO2019161468A1 (en) | 2019-08-29 |
Family
ID=63638421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/BR2019/050048 Ceased WO2019161468A1 (en) | 2018-02-21 | 2019-02-20 | Building made of prefabricated bricks and method for constructing said building |
Country Status (2)
| Country | Link |
|---|---|
| BR (1) | BR102018003399B1 (en) |
| WO (1) | WO2019161468A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023051007A1 (en) * | 2021-09-28 | 2023-04-06 | 上海建为历保科技股份有限公司 | Repairing structure and method for external wall brick dry-hanging |
| RU2817605C1 (en) * | 2023-10-11 | 2024-04-16 | Владимир Алексеевич Комбаров | Universal set of small-size building blocks for construction of multistorey buildings and structures |
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| US4726567A (en) * | 1986-09-16 | 1988-02-23 | Greenberg Harold H | Masonry fence system |
| US6088987A (en) * | 1995-12-21 | 2000-07-18 | Simmons; Scott | Modular building materials |
| US6735913B2 (en) * | 2002-08-01 | 2004-05-18 | Sanders & Associates Geostructural Engineering, Inc. | Block wall system |
| US6758020B2 (en) * | 1997-09-08 | 2004-07-06 | Cercorp Initiatives Incorporated | Flexible interlocking wall system |
| US20040237445A1 (en) * | 2003-01-31 | 2004-12-02 | Kliethermes John C. | Materials and methods for constructing a block wall |
| US6915614B2 (en) * | 2000-09-06 | 2005-07-12 | Japan Science And Technology Agency | Bricklaying structure, bricklaying method, and brick manufacturing method |
| US20070245673A1 (en) * | 1997-09-08 | 2007-10-25 | Dominic Cerrato | Flexible interlocking wall system |
| US7934345B2 (en) * | 2005-11-10 | 2011-05-03 | Marsh Roger F | Systems for building construction by attaching blocks with bolts and vertically spaced flat bars |
| US8201379B2 (en) * | 2008-06-20 | 2012-06-19 | Larry Bucheger | Wall system |
| US8667750B2 (en) * | 2011-08-09 | 2014-03-11 | Tie-Cast Systems, Inc. | Masonry reinforcement system |
| BR112013007582A2 (en) * | 2010-10-01 | 2016-08-02 | Tetraloc Pty Ltd | building block |
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- 2018-02-21 BR BR102018003399-9A patent/BR102018003399B1/en not_active IP Right Cessation
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- 2019-02-20 WO PCT/BR2019/050048 patent/WO2019161468A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4726567A (en) * | 1986-09-16 | 1988-02-23 | Greenberg Harold H | Masonry fence system |
| US6088987A (en) * | 1995-12-21 | 2000-07-18 | Simmons; Scott | Modular building materials |
| US6758020B2 (en) * | 1997-09-08 | 2004-07-06 | Cercorp Initiatives Incorporated | Flexible interlocking wall system |
| US20070245673A1 (en) * | 1997-09-08 | 2007-10-25 | Dominic Cerrato | Flexible interlocking wall system |
| US6915614B2 (en) * | 2000-09-06 | 2005-07-12 | Japan Science And Technology Agency | Bricklaying structure, bricklaying method, and brick manufacturing method |
| US6735913B2 (en) * | 2002-08-01 | 2004-05-18 | Sanders & Associates Geostructural Engineering, Inc. | Block wall system |
| US20040237445A1 (en) * | 2003-01-31 | 2004-12-02 | Kliethermes John C. | Materials and methods for constructing a block wall |
| US7934345B2 (en) * | 2005-11-10 | 2011-05-03 | Marsh Roger F | Systems for building construction by attaching blocks with bolts and vertically spaced flat bars |
| US8201379B2 (en) * | 2008-06-20 | 2012-06-19 | Larry Bucheger | Wall system |
| BR112013007582A2 (en) * | 2010-10-01 | 2016-08-02 | Tetraloc Pty Ltd | building block |
| US8667750B2 (en) * | 2011-08-09 | 2014-03-11 | Tie-Cast Systems, Inc. | Masonry reinforcement system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023051007A1 (en) * | 2021-09-28 | 2023-04-06 | 上海建为历保科技股份有限公司 | Repairing structure and method for external wall brick dry-hanging |
| RU2817605C1 (en) * | 2023-10-11 | 2024-04-16 | Владимир Алексеевич Комбаров | Universal set of small-size building blocks for construction of multistorey buildings and structures |
Also Published As
| Publication number | Publication date |
|---|---|
| BR102018003399B1 (en) | 2019-11-05 |
| BR102018003399A2 (en) | 2018-09-18 |
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