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WO2019142501A1 - Composition de caoutchouc, pneumatique, courroie transporteuse, chenille en caoutchouc, dispositif d'amortissement des vibrations, dispositif d'isolation sismique, et tuyau souple - Google Patents

Composition de caoutchouc, pneumatique, courroie transporteuse, chenille en caoutchouc, dispositif d'amortissement des vibrations, dispositif d'isolation sismique, et tuyau souple Download PDF

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Publication number
WO2019142501A1
WO2019142501A1 PCT/JP2018/043449 JP2018043449W WO2019142501A1 WO 2019142501 A1 WO2019142501 A1 WO 2019142501A1 JP 2018043449 W JP2018043449 W JP 2018043449W WO 2019142501 A1 WO2019142501 A1 WO 2019142501A1
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WIPO (PCT)
Prior art keywords
group
rubber composition
rubber
composition according
compound
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2018/043449
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English (en)
Japanese (ja)
Inventor
雄一 笹原
俊介 佐治
健二 中谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bridgestone Corp
Original Assignee
Bridgestone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bridgestone Corp filed Critical Bridgestone Corp
Priority to JP2019565739A priority Critical patent/JPWO2019142501A1/ja
Publication of WO2019142501A1 publication Critical patent/WO2019142501A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D55/00—Endless track vehicles
    • B62D55/08—Endless track units; Parts thereof
    • B62D55/18—Tracks
    • B62D55/24—Tracks of continuously flexible type, e.g. rubber belts
    • B62D55/253—Tracks of continuously flexible type, e.g. rubber belts having elements interconnected by one or more cables or like elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B65G15/32—Belts or like endless load-carriers made of rubber or plastics
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/02—Ethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/16—Nitrogen-containing compounds
    • C08K5/34—Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477—Six-membered rings
    • C08K5/3492—Triazines
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00—Compositions of unspecified macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/08—Copolymers of ethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06—Copolymers with styrene
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00—Hoses, i.e. flexible pipes
    • F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/10—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements not embedded in the wall

Definitions

  • the present invention relates to a rubber composition, a tire, a conveyor belt, a rubber crawler, an antivibration device, a seismic isolation device and a hose.
  • the present inventors made a multicomponent copolymer containing a conjugated diene unit, a nonconjugated olefin unit, and an aromatic vinyl unit, the durability such as crack growth resistance of a rubber article. It has been found that it can be improved (Patent Document 1 below).
  • an object of the present invention is to provide a rubber composition capable of producing a rubber article having high resistance to crack growth and a high elastic modulus at high temperature.
  • Another object of the present invention is to provide a tire, a conveyor belt, a rubber crawler, an antivibration device, a seismic isolation device, and a hose having high resistance to crack growth and a high elastic modulus at high temperature.
  • the gist configuration of the present invention for solving the above problems is as follows.
  • the rubber composition of the present invention comprises a rubber component (a) comprising a multicomponent copolymer (a1) having a conjugated diene unit, a nonconjugated olefin unit and an aromatic vinyl unit, And a thermosetting resin (b).
  • the tire according to the present invention is characterized by using the above rubber composition.
  • the conveyor belt of the present invention is characterized by using the above rubber composition.
  • the rubber crawler of the present invention is characterized by using the above rubber composition.
  • the vibration damping device of the present invention is characterized by using the above rubber composition.
  • the seismic isolation device of the present invention is characterized by using the above rubber composition.
  • the hose of the present invention is characterized by using the above rubber composition.
  • the present invention it is possible to provide a rubber composition capable of producing a rubber article having high crack growth resistance and a high elastic modulus at high temperature. Further, according to the present invention, it is possible to provide a tire, a conveyor belt, a rubber crawler, an anti-vibration device, a seismic isolation device and a hose having high resistance to crack growth and a high elastic modulus at high temperature.
  • Rubber composition A rubber composition according to an embodiment of the present invention (hereinafter sometimes referred to as "rubber composition of the present embodiment”) comprises a conjugated diene unit, a nonconjugated olefin unit, and an aroma.
  • a rubber component (a) containing a multicomponent copolymer (a1) having a group vinyl unit and a thermosetting resin (b) are contained.
  • the rubber composition of the present embodiment may further contain at least one additive (d) selected from a curing agent (c), a softener and a liquid rubber, and other components, as necessary. it can.
  • the rubber composition of the present embodiment by containing the above-described components, has a high elastic modulus in a wide temperature range including a high temperature while maintaining high crack growth resistance of a rubber article produced using it It can be Therefore, according to the rubber composition of the present embodiment, a rubber article having high crack growth resistance and a high elastic modulus at high temperature can be produced.
  • the rubber component (a) contained in the rubber composition of the present embodiment contains the above-mentioned multicomponent copolymer (a1).
  • the rubber component (a) may contain other rubber components other than the multicomponent copolymer (a1).
  • the multicomponent copolymer (a1) used in the present invention has conjugated diene units, nonconjugated olefin units, and aromatic vinyl units.
  • conjugated diene unit means a unit corresponding to a constitutional unit derived from a conjugated diene compound in a multicomponent copolymer
  • non-conjugated olefin unit means a multimeric copolymer It means a unit corresponding to a constituent unit derived from a non-conjugated olefin compound in the combination
  • aromatic vinyl unit means a unit corresponding to a constituent unit derived from an aromatic vinyl compound in a multicomponent copolymer Do.
  • conjugated diene compound means a conjugated diene compound
  • non-conjugated olefin compound is an aliphatic unsaturated hydrocarbon and has one carbon-carbon double bond.
  • aromatic vinyl compound means an aromatic compound substituted with at least a vinyl group, and is not included in the conjugated diene compound.
  • a multi-element copolymer means the copolymer formed by polymerizing three or more types of monomers.
  • the multicomponent copolymer (a1) has conjugated diene units.
  • the conjugated diene units are usually derived from conjugated diene compounds as monomers. Since the multicomponent copolymer (a1) can be polymerized using a conjugated diene compound as a monomer, for example, a copolymer formed by polymerization using a known nonconjugated diene compound such as EPDM is known In comparison, it is excellent in the cross-linking property and the filler reinforcement. Accordingly, the multicomponent copolymer (a1) also has an advantage of being able to further improve the mechanical properties of a rubber composition or a rubber article produced using it.
  • the conjugated diene compounds may be used alone or in combination of two or more. That is, the multicomponent copolymer (a1) may have one or more conjugated diene units alone, or two or more conjugated diene units.
  • the conjugated diene compound preferably has 4 to 8 carbon atoms.
  • Specific examples of the conjugated diene compound include 1,3-butadiene, isoprene, 1,3-pentadiene, 2,3-dimethyl-1,3-butadiene and the like.
  • the conjugated diene compound as a monomer of the multicomponent copolymer (a1) is at least one of 1,3-butadiene and isoprene from the viewpoint of more effectively improving the crack growth resistance of the rubber composition and the rubber article. Is preferably contained, more preferably consisting only of 1,3-butadiene and isoprene, and still more preferably consisting only of 1,3-butadiene.
  • the conjugated diene unit in the multicomponent copolymer (a1) preferably contains at least one of 1,3-butadiene units and isoprene units, and is composed of only 1,3-butadiene units and isoprene units. It is more preferable to consist of only 1,3-butadiene units.
  • the proportion of conjugated diene units in the multicomponent copolymer (a1) is preferably 1 mol% or more, and preferably 50 mol% or less.
  • the rubber composition and rubber article which are excellent in elongation can be obtained because the ratio of a conjugated diene unit is 1 mol% or more, and maintaining the weatherability of a rubber article favorably by being 50 mol% or less.
  • the ratio of conjugated diene units in the multicomponent copolymer (a1) is more preferably 3 mol% or more, and further preferably 40 mol% or less, and further preferably 30 mol% or less
  • the content is preferably 20 mol% or less, more preferably 15 mol% or less.
  • the multicomponent copolymer (a1) has non-conjugated olefin units.
  • the non-conjugated olefin units are usually derived from non-conjugated olefin compounds as monomers.
  • the non-conjugated olefin compounds may be used alone or in combination of two or more. That is, the multicomponent copolymer (a1) may have one non-conjugated olefin unit alone, or two or more non-conjugated olefin units.
  • the non-conjugated olefin compound preferably has 2 to 10 carbon atoms.
  • specific examples of non-conjugated olefin compounds include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, ⁇ -olefins such as 1-octene, vinyl bivalate, 1-phenylthioethene, Or hetero atom-substituted alkene compounds such as N-vinyl pyrrolidone and the like.
  • the non-conjugated olefin compound as a monomer of the multicomponent copolymer (a1) does not have a cyclic structure from the viewpoint of forming a crystal structure in the multicomponent copolymer (a1) to effectively enhance the crack growth resistance. It is preferably an ⁇ -olefin, more preferably ethylene, and even more preferably ethylene.
  • the non-conjugated olefin unit in the multicomponent copolymer (a1) preferably does not have a cyclic structure, more preferably an ⁇ -olefin unit, still more preferably including an ethylene unit, and only an ethylene unit More preferably,
  • the proportion of non-conjugated olefin units in the multicomponent copolymer (a1) is preferably 40 mol% or more, and preferably 97 mol% or less.
  • the proportion of non-conjugated olefin units is 40 mol% or more, the deterioration of weatherability and destruction resistance (especially breaking strength (Tb)) due to the proportion of conjugated diene units and aromatic vinyl units becoming excessively high Can be suppressed.
  • the proportion of the non-conjugated olefin unit in the multicomponent copolymer (a1) is more preferably 45 mol% or more, still more preferably 55 mol% or more, and still more preferably 65 mol% or more Moreover, it is more preferable that it is 95 mol% or less, and it is still more preferable that it is 90 mol% or less.
  • the multicomponent copolymer (a1) has an aromatic vinyl unit.
  • the aromatic vinyl units are usually derived from aromatic vinyl compounds as monomers.
  • the aromatic vinyl compounds may be used alone or in combination of two or more. That is, the multicomponent copolymer (a1) may have an aromatic vinyl unit singly or in combination of two or more.
  • the aromatic vinyl compound preferably has a vinyl group directly bonded to an aromatic ring, and preferably has 8 to 10 carbon atoms.
  • Specific examples of the aromatic vinyl compound include styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, o, p-dimethylstyrene, o-ethylstyrene, m-ethylstyrene, p-ethylstyrene, etc. Can be mentioned.
  • the aromatic vinyl compound as a monomer of the multicomponent copolymer (a1) contains styrene from the viewpoint of forming a crystal structure in the multicomponent copolymer (a1) to effectively enhance the crack growth resistance. Preferably, it consists of styrene only.
  • the aromatic vinyl unit in the multicomponent copolymer (a1) preferably contains a styrene unit, and more preferably consists of only a styrene unit.
  • the proportion of the aromatic vinyl unit in the multicomponent copolymer (a1) is preferably 2 mol% or more, and preferably 35 mol% or less.
  • the proportion of the aromatic vinyl unit in the multicomponent copolymer (a1) is more preferably 3 mol% or more, and further preferably 30 mol% or less, and 25 mol% or less More preferably, it is more preferably 14 mol% or less.
  • the number of types of monomers of the multicomponent copolymer (a1) is not particularly limited as long as the multicomponent copolymer (a1) has a conjugated diene unit, a nonconjugated olefin unit, and an aromatic vinyl unit. .
  • the multicomponent copolymer (a1) may have other constituent units other than conjugated diene units, nonconjugated olefin units, and aromatic vinyl units.
  • the proportion of the other constituent unit in the multicomponent copolymer (a1) is preferably 30 mol% or less, more preferably 20 mol% or less, and 10 mol% or less from the viewpoint of obtaining a desired effect. It is more preferable that there be 0 mol%, that is, no other structural unit.
  • the multicomponent copolymer (a1) has at least one conjugated diene unit, one nonconjugated olefin unit, and one aromatic vinyl unit. Further, from the viewpoint of obtaining a desired effect, the multicomponent copolymer (a1) is polymerized by using at least one conjugated diene compound, one nonconjugated olefin compound, and one aromatic vinyl compound as monomers.
  • the multicomponent copolymer (a1) is more preferably a ternary copolymer consisting of only one conjugated diene unit, one nonconjugated olefin unit, and one aromatic vinyl unit, and 1,3- More preferably, it is a ternary copolymer consisting only of butadiene units, ethylene units and styrene units.
  • a conjugated diene unit includes conjugated diene units having different bonding modes.
  • the multicomponent copolymer (a1) has a ratio of the conjugated diene unit of 1 to 50 mol%, a ratio of the nonconjugated olefin unit of 40 to 97 mol%, and a ratio of the aromatic vinyl unit of 2 to 35 mol. % Is preferred. In this case, the crack growth resistance and the elastic modulus at high temperature can be further improved.
  • the multicomponent copolymer (a1) preferably has a main chain consisting of only a non-cyclic structure. Thereby, crack growth resistance can be further improved.
  • NMR is used as a main measurement means for confirming whether or not the main chain of the copolymer has a cyclic structure. Specifically, when no peak derived from a cyclic structure present in the main chain (for example, a peak appearing at 10 to 24 ppm for a 3-membered ring to a 5-membered ring) is observed, the main chain of the copolymer is It shows that it consists only of a non-cyclic structure.
  • the multicomponent copolymer (a1) preferably has a melting point of 30 to 130 ° C. as measured by a differential scanning calorimeter (DSC).
  • DSC differential scanning calorimeter
  • the melting point of the multicomponent copolymer (a1) can be measured using a differential scanning calorimeter according to JIS K 7121-1987.
  • the multicomponent copolymer (a1) preferably has an energy of an endothermic peak at 0 to 120 ° C. measured by DSC of 10 to 150 J / g.
  • the endothermic peak energy being 10 J / g or more, the rigidity of the rubber article can be further enhanced.
  • the energy of the endothermic peak is 150 J / g or less, the deterioration of the crack growth resistance can be suppressed, and the workability can be improved at the time of kneading of the rubber composition.
  • the energy of the endothermic peak of the multicomponent copolymer (a1) can be measured using a differential scanning calorimeter according to JIS K 7121-1987.
  • the multicomponent copolymer (a1) preferably has a glass transition temperature measured by DSC of 0 ° C. or less. When the glass transition temperature is 0 ° C. or less, a rubber composition having good fuel economy can be produced.
  • the glass transition temperature of the multicomponent copolymer (a1) can be measured using a differential scanning calorimeter according to JIS K 7121-1987.
  • the multicomponent copolymer (a1) preferably has a crystallinity of 0.5 to 50%.
  • the degree of crystallinity is 0.5% or more, the rigidity of the rubber article can be further enhanced.
  • the degree of crystallinity is 50% or less, deterioration in crack growth resistance can be suppressed, and workability can be improved in kneading of the rubber composition.
  • the crystallinity of the multicomponent copolymer (a1) is the multicomponent copolymer measured by DSC based on JIS K 7121-1987 and the crystal melting energy of polyethylene consisting of 100% crystal component. It can be calculated from the ratio to the melting peak energy of
  • the multicomponent copolymer (a1) preferably has a weight average molecular weight (Mw) of 10,000 or more, and preferably 10,000,000 or less.
  • Mw weight average molecular weight
  • the Mw of the multicomponent copolymer (a1) is 10,000 or more, mechanical strength as a rubber material and a rubber article can be sufficiently secured, and by being 10,000,000 or less , Can maintain high workability.
  • the Mw of the multicomponent copolymer (a1) is more preferably 100,000 or more, still more preferably 150,000 or more, and 9,000,000 or less More preferably, 8,000,000 or less is more preferable.
  • the multicomponent copolymer (a1) preferably has a number average molecular weight (Mn) of 10,000 or more, and preferably 10,000,000 or less.
  • Mn number average molecular weight
  • the Mn of the multicomponent copolymer (a1) is more preferably 50,000 or more, still more preferably 100,000 or more, and 9,000,000 or less More preferably, 8,000,000 or less is more preferable.
  • the multicomponent copolymer (a1) preferably has a molecular weight distribution (Mw / Mn) of 1.00 or more, and preferably 4.00 or less.
  • Mw / Mn molecular weight distribution
  • the molecular weight distribution of the multicomponent copolymer (a1) is more preferably 3.50 or less, and still more preferably 3.00 or less.
  • the molecular weight distribution of the multicomponent copolymer (a1) is more preferably 1.50 or more, and still more preferably 1.80 or more.
  • the above-mentioned weight average molecular weight, number average molecular weight and molecular weight distribution can be determined by gel permeation chromatography (GPC) using polystyrene as a standard substance.
  • the multi-component copolymer (a1) is produced, for example, by carrying out the step (polymerization step) of copolymerizing at least a conjugated diene compound, a non-conjugated olefin compound and an aromatic vinyl compound as monomers. can do.
  • step (polymerization step) of copolymerizing at least a conjugated diene compound, a non-conjugated olefin compound and an aromatic vinyl compound as monomers. can do.
  • other steps such as a coupling step and a washing step can be carried out, if necessary, in addition to the above polymerization step.
  • the multi-component copolymer (a1) it is possible to add only the non-conjugated olefin compound and the aromatic vinyl compound without adding the conjugated diene compound in the presence of the polymerization catalyst, and polymerize these. preferable.
  • the conjugated diene compound is more reactive than the nonconjugated olefin compound and the aromatic vinyl compound, so that the nonconjugated olefin compound and / or Or, it tends to be difficult to polymerize the aromatic vinyl compound.
  • any polymerization method such as solution polymerization method, suspension polymerization method, liquid phase bulk polymerization method, emulsion polymerization method, gas phase polymerization method, solid phase polymerization method and the like can be used.
  • the solvent may be any solvent which is inactive in the polymerization reaction, and examples thereof include toluene, cyclohexane and normal hexane.
  • the polymerization reaction is preferably carried out under an atmosphere of an inert gas, preferably nitrogen gas or argon gas.
  • the polymerization temperature of the above-mentioned polymerization reaction is not particularly limited, but, for example, the range of ⁇ 100 ° C. to 200 ° C. is preferable, and may be around room temperature.
  • the pressure of the above-mentioned polymerization reaction is preferably in the range of 0.1 to 10.0 MPa in order to sufficiently introduce the conjugated diene compound into the polymerization reaction system.
  • the reaction time of the polymerization reaction can be appropriately selected according to the conditions such as the type of polymerization catalyst and the polymerization temperature, but for example, the range of 1 second to 10 days is preferable.
  • the polymerization reaction may be terminated using a polymerization terminator such as methanol, ethanol or isopropanol.
  • the polymerization step may be performed in one step, or may be performed in multiple steps of two or more steps.
  • One-step polymerization processes are all kinds of monomers to be polymerized, ie conjugated diene compounds, non-conjugated olefin compounds, aromatic vinyl compounds and other monomers, preferably conjugated diene compounds, non-conjugated
  • an olefin compound and an aromatic vinyl compound are reacted at the same time to be polymerized.
  • the multistage polymerization process part or all of one or two kinds of monomers are first reacted to form a polymer (first polymerization stage), and then the remaining kinds of monomers And a step of performing polymerization by performing one or more stages (second polymerization stage to final polymerization stage) in which the remainder of the one or two types of monomers is added and polymerized.
  • first polymerization stage part or all of one or two kinds of monomers are first reacted to form a polymer
  • second polymerization stage to final polymerization stage a step of performing polymerization by performing one or more stages (second polymerization stage to final polymerization stage) in which the remainder of the one or two types of monomers is added and polymerized.
  • a second step of introducing a second monomer raw material containing at least one selected from the group consisting of an olefin compound and an aromatic vinyl compound.
  • the said 1st monomer raw material does not contain a conjugated diene compound
  • the said 2nd monomer raw material contains a conjugated diene compound.
  • the first monomer raw material used in the first step may contain a non-conjugated olefin compound together with the aromatic vinyl compound.
  • the first monomer raw material may contain the whole amount of the aromatic vinyl compound to be used, or may contain only a part.
  • the non-conjugated olefin compound is contained in at least one of the first monomer raw material and the second monomer raw material.
  • the first step is preferably carried out in an atmosphere of an inert gas, preferably nitrogen gas or argon gas, in the reactor.
  • the temperature (reaction temperature) in the first step is not particularly limited, but is preferably in the range of -100 ° C. to 200 ° C., for example, and may be about room temperature.
  • the pressure in the first step is not particularly limited, but is preferably in the range of 0.1 to 10.0 MPa in order to sufficiently incorporate the aromatic vinyl compound into the polymerization reaction system.
  • the time spent in the first step can be appropriately selected according to the conditions such as the type of polymerization catalyst, reaction temperature, etc. For example, when the reaction temperature is 25 to 80 ° C., 5 minutes A range of ⁇ 500 minutes is preferred.
  • any method such as solution polymerization method, suspension polymerization method, liquid phase bulk polymerization method, emulsion polymerization method, gas phase polymerization method, solid phase polymerization method and the like can be used. It can be used.
  • the solvent may be any solvent which is inactive in the polymerization reaction, and examples thereof include toluene, cyclohexanone, normal hexane and the like.
  • the second monomer raw material used in the second step is only the conjugated diene compound, the conjugated diene compound and the nonconjugated olefin compound only, the conjugated diene compound and the aromatic vinyl compound only, or the conjugated diene compound, Non-conjugated olefin compounds and aromatic vinyl compounds are preferred.
  • the second monomer material contains at least one selected from the group consisting of non-conjugated olefin compounds and aromatic vinyl compounds in addition to conjugated diene compounds, these monomer materials may be used as solvents in advance. And may be introduced into the polymerization mixture, or each monomer raw material may be introduced from a single state. Moreover, each monomer raw material may be added simultaneously or may be added one by one.
  • the second step is preferably carried out in an atmosphere of an inert gas, preferably nitrogen gas or argon gas, in the reactor.
  • the temperature (reaction temperature) in the second step is not particularly limited, but is preferably in the range of -100 ° C. to 200 ° C., for example, and may be about room temperature. When the reaction temperature is raised, the selectivity of cis-1,4 bond in the conjugated diene unit may be lowered.
  • the pressure in the second step is not particularly limited, but is preferably in the range of 0.1 to 10.0 MPa in order to sufficiently incorporate a monomer such as a conjugated diene compound into the polymerization reaction system.
  • reaction time can be appropriately selected according to the conditions such as the type of polymerization catalyst, reaction temperature and the like, but for example, the range of 0.1 hour to 10 days is preferable.
  • the polymerization reaction may be terminated using a polymerization terminator such as methanol, ethanol or isopropanol.
  • the coupling step is a step of performing a reaction (coupling reaction) of modifying at least a part (for example, an end) of the polymer chain of the multicomponent copolymer obtained in the polymerization step using a coupling agent or the like. .
  • the coupling step is preferably performed when the polymerization reaction reaches 100%. By performing the coupling step, the number average molecular weight (Mn) of the multicomponent copolymer can be increased.
  • tin containing compounds such as bis (1-octadecyl maleate) diokuteru tin (lV); Isocyanate compounds such as 4'-diphenylmethane diisocyanate; and alkoxysilane compounds such as glycidyl propyl trimethoxysilane.
  • tin containing compounds such as bis (1-octadecyl maleate) diokuteru tin (lV); Isocyanate compounds such as 4'-diphenylmethane diisocyanate; and alkoxysilane compounds such as glycidyl propyl trimethoxysilane.
  • tin containing compounds such as bis (1-octadecyl maleate) diokuteru tin (lV); Isocyanate compounds such as 4'-diphenylmethane diisocyanate; and alkoxysilane compounds such as glycidyl propyl trimethoxysi
  • the washing step is a step of washing the multicomponent copolymer obtained in the polymerization step or the coupling step.
  • the medium used for the washing is not particularly limited and may be appropriately selected depending on the purpose. Examples thereof include solvents such as methanol, ethanol and isopropanol.
  • an acid for example, hydrochloric acid, a sulfuric acid, nitric acid etc.
  • the amount of the acid to be added is 15 mol% or less based on the solvent from the viewpoint of avoiding that the acid remains in the multicomponent copolymer and adversely affects the reaction during kneading and vulcanization. preferable.
  • the polymerization step may be performed in the presence of a first polymerization catalyst composition, a second polymerization catalyst composition, a third polymerization catalyst composition, or a fourth polymerization catalyst composition shown below. preferable.
  • a first polymerization catalyst composition a second polymerization catalyst composition
  • a third polymerization catalyst composition a third polymerization catalyst composition
  • a fourth polymerization catalyst composition shown below. preferable.
  • the first polymerization catalyst composition, the second polymerization catalyst composition, the third polymerization catalyst composition, and the fourth polymerization catalyst composition will be described.
  • first polymerization catalyst composition (hereinafter also referred to as "first polymerization catalyst composition") will be described.
  • Component (A1) a rare earth element compound or a reaction product of the rare earth element compound and a Lewis base, wherein the rare earth element compound or the reaction product does not have a bond between the rare earth element and carbon.
  • Component (B1) an ionic compound (B1-1) consisting of a non-coordinating anion and a cation, an aluminoxane (B1-2), a Lewis acid, a complex compound of a metal halide and a Lewis base, and an active halogen And a polymerization catalyst composition containing at least one selected from the group consisting of at least one halogen compound (B1-3) among organic compounds.
  • the polymerization catalyst composition further comprises Component (C1): The following general formula (I): YR 1 a R 2 b R 3 c ...
  • R 3 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, and R 1 , R 2 and R 3 may be identical to or different from one another, and Y is a periodic group.
  • a is 1 and b and c are 0, and Y is a metal selected from Group 2 and Group 12 of the periodic table , A and b are 1 and c is 0, and when Y is a metal selected from Group 13 of the periodic table, a, b and c are 1. including.
  • the above-mentioned ionic compound (B1-1) and the above-mentioned halogen compound (B1-3) do not have carbon atoms to be supplied to the component (A1), and therefore the above-mentioned ((1) C1) The component is required. Even when the polymerization catalyst composition contains the aluminoxane (B1-2), the polymerization catalyst composition can contain the component (C1). Further, the first polymerization catalyst composition may contain other components contained in a general rare earth element compound polymerization catalyst composition, such as a co-catalyst. In the polymerization reaction system, the concentration of the component (A1) contained in the first polymerization catalyst composition is preferably in the range of 0.1 to 0.0001 mol / l. Furthermore, the polymerization catalyst composition preferably contains an additive (D1) that can be an anionic ligand.
  • the component (A1) used in the first polymerization catalyst composition is a rare earth element compound or a reaction product of the rare earth element compound and a Lewis base, wherein the rare earth element compound and the reaction of the rare earth element compound with a Lewis base
  • the substance does not have a bond between the rare earth element and carbon.
  • the rare earth element compound is a compound containing a rare earth element (M), that is, a lanthanoid element composed of elements of atomic numbers 57 to 71 in the periodic table, or scandium or yttrium.
  • lanthanoid elements examples include lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium.
  • the said (A1) component may be used individually by 1 type, and may be used combining 2 or more types.
  • the rare earth metal compound is preferably a salt or complex compound in which the rare earth metal is divalent or trivalent, and one or more coordination selected from a hydrogen atom, a halogen atom and an organic compound residue It is more preferable that it is a rare earth element compound containing a nitrogen.
  • the rare earth element compound or the reaction product of the rare earth element compound and the Lewis base may be represented by the following general formula (II) or general formula (III): M 11 X 11 2 ⁇ L 11 w ... (II) M 11 X 11 3 ⁇ L 11 w ...
  • M 11 represents a lanthanoid element, scandium or yttrium
  • X 11 each independently represents a hydrogen atom, a halogen atom, an alkoxy group, a thiolate group, an amino group, a silyl group, an aldehyde residue, A ketone residue, a carboxylic acid residue, a thiocarboxylic acid residue or a phosphorus compound residue is shown
  • L 11 is preferably a Lewis base
  • w is preferably 0 to 3.
  • a group (ligand) to be bonded to the rare earth element of the above rare earth element compound a hydrogen atom, a halogen atom, an alkoxy group (a group excluding hydrogen of hydroxyl group of alcohol to form metal alkoxide), a thiolate group ( It is a group except hydrogen of thiol group of thiol compound and forms metal thiolate.
  • Amino group (ammonia, primary amine, or one hydrogen atom bonded to nitrogen atom of secondary amine is removed) Groups which form metal amides), silyl groups, aldehyde residues, ketone residues, carboxylic acid residues, thiocarboxylic acid residues or phosphorus compound residues.
  • aliphatic alkoxy group such as methoxy group, ethoxy group, propoxy group, n-butoxy group, isobutoxy group, sec-butoxy group, tert-butoxy group; phenoxy group, 2,6-di- tert-Butylphenoxy group, 2,6-diisopropylphenoxy group, 2,6-dineopentylphenoxy group, 2-tert-butyl-6-isopropylphenoxy group, 2-tert-butyl-6-neopentylphenoxy group, 2 Aromatic alkoxy groups such as -isopropyl-6-neopentylphenoxy group; thiomethoxy group, thioethoxy group, thiopropoxy group, thio n-butoxy group, thioisobutoxy group, thio sec-butoxy group, thio tert-butoxy group, etc.
  • Aliphatic thiolate group thiophenoxy group, 2,6-di-tert-butyl Ophenoxy group, 2,6-diisopropylthiophenoxy group, 2,6-dineopentylthiophenoxy group, 2-tert-butyl-6-isopropylthiophenoxy group, 2-tert-butyl-6-neopentylthiophenoxy group, Arylthiolate groups such as 2-isopropyl-6-neopentylthiophenoxy group, 2,4,6-triisopropylthiophenoxy group; aliphatic amino groups such as dimethylamino group, diethylamino group, diisopropylamino group; phenylamino group, 2,6-di-tert-butylphenylamino group, 2,6-diisopropylphenylamino group, 2,6-dineopentylphenylamino group, 2-tert-butyl-6-isopropy
  • aldehydes such as salicylaldehyde, 2-hydroxy-1-naphthaldehyde, 2-hydroxy-3-naphthaldehyde; 2′-hydroxyacetophenone, 2′-hydroxybutyrophenone, 2′-hydroxypropiophenone, etc.
  • Residues of hydroxyphenone residues of diketones such as acetylacetone, benzoylacetone, propionylacetone, isobutylacetone, valerylacetone and ethylacetylacetone; isovaleric acid, caprylic acid, octanoic acid, lauric acid, myristic acid, palmitic acid, Stearic acid, isostearic acid, oleic acid, linoleic acid, cyclopentanecarboxylic acid, naphthenic acid, ethylhexanoic acid, pivalic acid, versatic acid [trade name of Shell Chemical Co., Ltd., a mixture of C10 monocarboxylic acid isomers?
  • Residue of thiocarboxylic acid dibutyl phosphate, dipentyl phosphate, dihexyl phosphate, diheptyl phosphate, dioctyl phosphate, bis (2-ethylhexyl) phosphate, bis (1-methylheptyl) phosphate, dilauryl phosphate, Dioleyl phosphate, diphenyl phosphate, bis (p-nonylphenyl) phosphate, bis (polyethylene glycol-p-nonylphenyl) phosphate, (butyl) (2-ethylhexyl) phosphate, 1-methylheptyl phosphate Phosphate esters such as (2-ethylhexyl) and phosphoric acid (2-ethylhexyl) (p-nonylphenyl) Groups: monobutyl 2-ethylhexylphosphonate, mono-2-ethylhex
  • examples of the Lewis base which reacts with the rare earth element compound include tetrahydrofuran, diethyl ether, dimethyl aniline, trimethyl phosphine, lithium chloride, neutral olefins, and the like. Diolefins and the like.
  • w is 2 or 3
  • the Lewis bases L 11 are identical, It may be different.
  • the rare earth element compound has the following general formula (IV): M- (NQ 1) (NQ 2 ) (NQ 3) ⁇ (IV) (Wherein, M is at least one selected from lanthanoid elements, scandium and yttrium, and NQ 1 , NQ 2 and NQ 3 are amino groups and may be identical or different, provided that It is preferable to contain a compound represented by (having an M—N bond). That is, the compound represented by the above general formula (IV) is characterized by having three MN bonds. Having three M—N bonds has the advantage that the structure is stable because each bond is chemically equivalent, and hence it is easy to handle.
  • M is at least one selected from lanthanoid elements, scandium and yttrium
  • NQ 1 , NQ 2 and NQ 3 are amino groups and may be identical or different, provided that It is preferable to contain a compound represented by (having an M—N bond). That is, the compound represented by the above general formula (IV) is characterized by having three M
  • NQ NQ 1 , NQ 2 and NQ 3
  • aliphatic amino groups such as dimethylamino, diethylamino and diisopropylamino; phenylamino, 2, and 6-di-tert-butylphenylamino group, 2,6-diisopropylphenylamino group, 2,6-dineopentylphenylamino group, 2-tert-butyl-6-isopropylphenylamino group, 2-tert-butyl- Arylamino groups such as 6-neopentylphenylamino group, 2-isopropyl-6-neopentylphenylamino group and 2,4,6-tri-tert-butylphenylamino group; bistrialkylsilylamino such as bistrimethylsilylamino group Although any of the groups may be used, bistrimethylsilylamino group is preferred. There.
  • the component (B1) used in the first polymerization catalyst composition is at least one selected from the group consisting of the ionic compound (B1-1), the aluminoxane (B1-2) and the halogen compound (B1-3).
  • the total content of the components (B1) in the first polymerization catalyst composition is preferably 0.1 to 50 times the mol of the component (A1).
  • the ionic compound (B1-1) comprises a non-coordinating anion and a cation, and reacts with the rare earth element compound which is the component (A1) or a reactant thereof with a Lewis base to form a cationic transition metal compound.
  • the ionic compound etc. which can be produced can be mentioned.
  • non-coordinating anion for example, tetraphenyl borate, tetrakis (monofluorophenyl) borate, tetrakis (difluorophenyl) borate, tetrakis (trifluorophenyl) borate, tetrakis (tetrafluorophenyl) borate, tetrakis ( Pentafluorophenyl) borate, tetrakis (tetrafluoromethylphenyl) borate, tetra (tolyl) borate, tetra (xylyl) borate, (triphenyl, pentafluorophenyl) borate, [tris (pentafluorophenyl), phenyl] borate, tri And decahydride-7,8-dicarbaundecaborate and the like.
  • examples of the cation include carbonium cation, oxonium cation, ammonium cation, phosphonium cation, cycloheptatrienyl cation, ferrocenium cation having a transition metal, and the like.
  • Specific examples of the carbonium cation include trisubstituted carbonium cations such as triphenyl carbonium cation, tri (substituted phenyl) carbonium cation and the like, and as the tri (substituted phenyl) carbonyl cation, more specifically, Examples include tri (methylphenyl) carbonium cation, tri (dimethylphenyl) carbonium cation and the like.
  • ammonium cation examples include trialkyl ammonium cations such as trimethyl ammonium cation, triethyl ammonium cation, tripropyl ammonium cation, tributyl ammonium cation (for example, tri (n-butyl) ammonium cation); N, N-dimethylanilinium N, N-dialkylanilinium cations such as cations, N, N-diethylanilinium cations, N, N, 2,4,6-pentamethylanilinium cations; dialkylammonium cations such as diisopropyl ammonium cation, dicyclohexyl ammonium cation, etc. Can be mentioned.
  • trialkyl ammonium cations such as trimethyl ammonium cation, triethyl ammonium cation, tripropyl ammonium cation, tributyl ammonium cation (for example, tri (n-buty
  • the phosphonium cation include triaryl phosphonium cations such as triphenyl phosphonium cation, tri (methyl phenyl) phosphonium cation, tri (dimethyl phenyl) phosphonium cation and the like. Therefore, as the ionic compound (B1-1), compounds selected and combined from the above-mentioned non-coordinating anions and cations are preferable, and specifically, N, N-dimethylanilinium tetrakis (pentafluorophenyl) Borate, triphenyl carbonium tetrakis (pentafluorophenyl) borate and the like are preferable.
  • ionic compounds (B1-1) can be used alone or in combination of two or more.
  • the content of the ionic compound (B1-1) in the first polymerization catalyst composition is preferably 0.1 to 10 times mol and preferably about 1 time mol to the component (A1). Is more preferred.
  • aluminoxane (B1-2) is a compound obtained by contacting an organoaluminum compound and a condensing agent, and for example, a chain having a repeating unit represented by the general formula: (-Al (R ′) O—) Or cyclic aluminoxane, wherein R ′ is a monovalent hydrocarbon group having 1 to 10 carbon atoms, and at least one hydrocarbon group selected from the group consisting of halogen atoms and alkoxy groups
  • the degree of polymerization of the repeating unit may be 5 or more, and preferably 10 or more.
  • R ' examples include a methyl group, an ethyl group, a propyl group and an isobutyl group, and among them, a methyl group is preferable.
  • organic aluminum compound used as a raw material of aluminoxane for example, trialkylaluminum such as trimethylaluminum, triethylaluminum, tributylaluminum, triisobutylaluminum and the like and a mixture thereof can be mentioned, with preference given to trimethylaluminum.
  • an aluminoxane using a mixture of trimethylaluminum and tributylaluminum as a raw material can be suitably used.
  • the content of the aluminoxane (B1-2) in the first polymerization catalyst composition is such that the element ratio Al / M of the aluminum element Al of the aluminoxane to the rare earth element M constituting the component (A1) is 10 to 1,1. It is preferable to make it about 000.
  • the halogen compound (B1-3) is made of at least one of a Lewis acid, a complex compound of a metal halide and a Lewis base, and an organic compound containing an active halogen, and for example, a rare earth element compound or the above component (A1)
  • the cationic transition metal compound, the halogenated transition metal compound and the transition metal center can form a charge deficient compound by reacting with the reactant with the Lewis base.
  • the total content of the halogen compounds (B1-3) in the first polymerization catalyst composition is preferably 1 to 5 times the mol of the component (A1).
  • boron-containing halogen compounds such as B (C 6 F 5 ) 3 and aluminum-containing halogen compounds such as Al (C 6 F 5 ) 3 can be used, and Group 3 and Group 3 in the periodic table It is also possible to use a halogen compound containing an element belonging to Group 4, Group 5, Group 6 or Group 8.
  • an aluminum halide or an organometallic halide is mentioned.
  • a halogen element chlorine or a bromine is preferable.
  • Lewis acid examples include methylaluminum dibromide, methylaluminum dichloride, ethylaluminum dibromide, ethylaluminum dichloride, butylaluminum dibromide, butylaluminum dichloride, dimethylaluminum bromide, dimethylaluminum chloride, diethylaluminum bromide, diethyl Aluminum chloride, dibutylaluminum bromide, dibutylaluminum chloride, methylaluminum sesquibromide, methylaluminum sesquichloride, ethylaluminum sesquibromide, ethylaluminum sesquichloride, dibutyltin dichloride, aluminum tribromide, antimony trichloride, antimony pentachloride, phosphorus trichloride , Pentachloride Among them, diethylaluminum chloride, ethylaluminum
  • a Lewis base which comprises the complex compound of the said metal halide and Lewis base
  • a phosphorus compound, a carbonyl compound, a nitrogen compound, an ether compound, alcohol etc. are preferable.
  • tri-2-ethylhexyl phosphate, tricresyl phosphate, acetylacetone, 2-ethylhexanoic acid, versatic acid, 2- Ethyl hexyl alcohol, 1-decanol and lauryl alcohol are mentioned, Among these, tri-2-ethylhexyl phosphate, tricresyl phosphate, acetylacetone, 2-ethylhexanoic acid, versatic acid, 2- Ethyl hexyl alcohol, 1-decanol and lauryl alcohol are preferred.
  • the Lewis base is preferably reacted in a proportion of 0.01 to 30 mol, more preferably 0.5 to 10 mol, per 1 mol of the metal halide.
  • the reaction with this Lewis base can be used to reduce the metal remaining in the polymer.
  • organic compound containing an active halogen examples include benzyl chloride and the like.
  • the component (C1) used in the first polymerization catalyst composition has the following general formula (I): YR 1 a R 2 b R 3 c ... (I) (Wherein Y is a metal selected from Groups 1, 2, 12, and 13 of the periodic table, and R 1 and R 2 are monovalent hydrocarbon having 1 to 10 carbon atoms) R 3 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, and R 1 , R 2 and R 3 may be identical to or different from one another, and Y is a periodic group.
  • organoaluminum compound represented by the general formula (V) trimethylaluminum, triethylaluminum, tri-n-propylaluminum, triisopropylaluminum, tri-n-butylaluminum, triisobutylaluminum, tri-t-butylaluminum, Tripentylaluminum, trihexylaluminum, tricyclohexylaluminum, trioctylaluminum; diethylaluminum hydride, di-n-propylaluminum hydride, di-n-butylaluminum hydride, diisobutylaluminum hydride, dihexylaluminum hydride, hydrogen Diisohexylaluminum hydride, dioctylaluminum hydride, diisooctylaluminum hydride; ethylaluminum dihydrate, n-propyl Rumi bromide dihydride
  • the organometallic compounds as the component (C1) described above can be used singly or in combination of two or more.
  • the content of the organic metal compound in the first polymerization catalyst composition is preferably 1 to 50 times mol, and more preferably about 10 times mol to the component (A1).
  • the addition of the additive (D1) capable of becoming an anionic ligand is preferable because it has the effect of being able to synthesize a multicomponent copolymer having a higher cis-1,4 bond content in a high yield. .
  • the additive (D1) is not particularly limited as long as it can be exchanged with the amino group of the component (A1), but it is preferable to have any of an OH group, an NH group and an SH group.
  • the compound having an OH group include aliphatic alcohols and aromatic alcohols. Specifically, 2-ethyl-1-hexanol, dibutylhydroxytoluene, alkylated phenol, 4,4'-thiobis (6-t-butyl-3-methylphenol), 4,4'-butylidenebis (6-t -Butyl-3-methylphenol), 2,2'-methylenebis (4-methyl-6-t-butylphenol), 2,2'-methylenebis (4-ethyl-6-t-butylphenol), 2,6-diphenol -T-Butyl-4-ethylphenol, 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane, n-octadecyl-3- (4-hydroxy-3,5-) Di-t-butylphenyl) propionate, tetrakis [methylene-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate,
  • primary amines or secondary amines such as an alkylamine and an arylamine
  • dimethylamine, diethylamine, pyrrole, ethanolamine, diethanolamine, dicyclohexylamine, N, N'-dibenzylethylenediamine, bis (2-diphenylphosphinophenyl) amine and the like can be mentioned.
  • Examples of the compound having an SH group include aliphatic thiols, aromatic thiols, and the like, as well as compounds represented by the following general formulas (VI) and (VII).
  • R 1 , R 2 and R 3 are each independently —O—C j H 2 j + 1 , — (O—C k H 2 k ⁇ ) a —O—C m H 2 m + 1 or —C n H 2 n + 1 , j, m and n each independently represent an integer of 0 to 12, k and a each independently represent an integer of 1 to 12, and R 4 represents carbon And is a linear, branched or cyclic, saturated or unsaturated, alkylene group, cycloalkylene group, cycloalkylene group, cycloalkenyl alkylene group, alkenylene group, cycloalkenylene group, cycloalkyl alkenylene group Group, cycloalkenylalkenylene group, arylene group or aralkylene group)
  • Specific examples of the compound represented by the general formula (VI) include 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltri
  • W is, -NR 8 -, - O- or -CR 9 R 10 - (wherein, R 8 and R 9 are -C p H 2p + 1, R 10 is, -C q H And p and q each independently represent an integer of 0 to 20.
  • R 5 and R 6 each independently represent -M-C r H 2r- (wherein , M is -O- or -CH 2- , and r is an integer of 1 to 20), R 7 is -O-C j H 2j + 1 ,-(O-C k H H 2k -) represented by a -O-C m H 2m + 1 or -C n H 2n + 1, j , m and n are integers each independently 0 ⁇ 12, k and a are respectively R 4 independently represents an integer of 1 to 12, and R 4 is a linear, branched or cyclic, saturated or unsaturated, alkylene or cycloalkylene or cycloalkylene group having 1 to 12 carbon atoms , Cycloalkenyl al Ren group, an alkenylene group, a cycloalkenylene group, a cycloalkyl alkenylene group, cycloalkenyl alkenylene group, an arylene group or an
  • the anionic tridentate ligand precursor suitably represented with the following general formula (VIII) can be used as an additive (D1).
  • VIII the anionic tridentate ligand precursor suitably represented with the following general formula (VIII)
  • X represents an anionic electron donating group containing a coordinating atom selected from Group 15 atoms of the periodic table, and E 1 and E 2 are each independently Group 15 of the Periodic Table
  • a neutral electron donating group containing a coordinating atom selected from Group 16 atoms, and T 1 and T 2 respectively represent a bridging group bridging X and E 1 and E 2
  • X represents an anionic electron donating group containing a coordinating atom selected from Group 15 atoms of the periodic table
  • E 1 and E 2 are each independently Group 15 of the Periodic Table
  • T 1 and T 2 respectively represent a bridging group bridging X and E 1 and E 2
  • the additive (D1) is preferably added in an amount of 0.01 to 10 mol, more preferably 0.1 to 1.2 mol, per 1 mol of the rare earth element compound.
  • the addition amount is preferably equivalent to the rare earth element compound (1.0 mol), but an excess amount may be added.
  • the addition amount of 1.2 mol or less is preferable because the loss of the reagent is small.
  • the neutral electron donating groups E 1 and E 2 are groups containing a coordinating atom selected from Groups 15 and 16 of the periodic table. Further, E 1 and E 2 may be the same group or different groups. Examples of the coordination atom include nitrogen N, phosphorus P, oxygen O, sulfur S and the like, preferably P.
  • a diaryl phosphino group such as a diphenyl phosphino group or a ditolyl phosphino group
  • a dialkyl phosphino group such as dimethyl phosphino group and diethyl phosphino group
  • an alkyl aryl phosphino group such as methyl phenyl phosphino group. Examples thereof are preferably a diaryl phosphino group.
  • the neutral electron donating group E 1 or E 2 may be a dialkyl such as dimethylamino, diethylamino or bis (trimethylsilyl) amino. Examples thereof include an amino group and a bis (trialkylsilyl) amino group; a diarylamino group such as a diphenylamino group; and an alkylarylamino group such as a methylphenylamino group.
  • an alkoxy group such as a methoxy group, an ethoxy group, a propoxy group or a butoxy group; Examples thereof include aryloxy groups such as phenoxy group and 2,6-dimethylphenoxy group.
  • an alkylthio group such as a methylthio group, an ethylthio group, a propylthio group, a butylthio group and the like;
  • Examples include arylthio groups such as phenylthio group and tolylthio group.
  • the anionic electron donating group X is a group containing a coordinating atom selected from Group 15 of the periodic table.
  • a coordinating atom selected from Group 15 of the periodic table.
  • phosphorus P or nitrogen N is mentioned, More preferably, N is mentioned.
  • the bridging groups T 1 and T 2 may be any groups capable of bridging X and E 1 and E 2 , and arylene groups which may have a substituent on the aryl ring are exemplified.
  • T 1 and T 2 may be the same or different groups.
  • the arylene group include a phenylene group, a naphthylene group, a pyridylene group and a thienylene group, and a phenylene group and a naphthylene group are preferable.
  • any group may be substituted on the aryl ring of the arylene group.
  • substituents examples include alkyl groups such as methyl and ethyl; aryl groups such as phenyl and tolyl; halogen such as fluoro, chloro and bromo; and silyl such as trimethylsilyl. More preferably, a 1,2-phenylene group is exemplified as the arylene group.
  • Second polymerization catalyst composition As a 2nd polymerization catalyst composition, following General formula (IX):
  • M represents a lanthanoid element, scandium or yttrium, CpR each independently represents unsubstituted or substituted indenyl, and R a to R each independently represent an alkyl group having 1 to 3 carbon atoms or A hydrogen atom, L represents a neutral Lewis base, and w represents an integer of 0 to 3.
  • a metallocene complex represented by the following general formula (X):
  • M represents a lanthanoid element, scandium or yttrium
  • Cp R each independently represents unsubstituted or substituted indenyl
  • X ′ represents a hydrogen atom, a halogen atom, an alkoxy group, a thiolate group, an amino group
  • L represents a neutral Lewis base
  • w represents an integer of 0 to 3.
  • M represents a lanthanoid element, scandium or yttrium
  • CpR ′ represents unsubstituted or substituted cyclopentadienyl, indenyl or fluorenyl
  • X represents a hydrogen atom, a halogen atom, an alkoxy group, a thiolate group
  • An amino group, a silyl group or a monovalent hydrocarbon group having 1 to 20 carbon atoms is shown
  • L is a neutral Lewis base
  • w is an integer of 0 to 3
  • the second polymerization catalyst composition may further contain other components contained in a polymerization catalyst composition containing a conventional metallocene complex, such as a cocatalyst.
  • the metallocene complex is a complex compound in which one or two or more cyclopentadienyls or derivatives thereof are bonded to a central metal, and in particular, only one cyclopentadienyl or a derivative thereof is bonded to the central metal.
  • One metallocene complex may be referred to as a half metallocene complex.
  • the concentration of the complex contained in the second polymerization catalyst composition is preferably in the range of 0.1 to 0.0001 mol / L.
  • Cp R in the formula is unsubstituted indenyl or substituted indenyl.
  • Cp R having an indenyl ring as a basic skeleton can be represented by C 9 H 7-x Rx or C 9 H 11-x Rx .
  • X is an integer of 0 to 7 or 0 to 11.
  • each R is preferably independently a hydrocarbyl group or a metalloid group. The carbon number of the hydrocarbyl group is preferably 1 to 20, more preferably 1 to 10, and still more preferably 1 to 8.
  • hydrocarbyl group a methyl group, an ethyl group, a phenyl group, a benzyl group etc. are mentioned suitably.
  • the metalloid of the metalloid group include germyl Ge, stanyl Sn and silyl Si, and the metalloid group preferably has a hydrocarbyl group, and the hydrocarbyl group which the metalloid group has is the same as the above hydrocarbyl group. is there.
  • Specific examples of the metalloid group include trimethylsilyl group and the like.
  • substituted indenyl include 2-phenyl indenyl, 2-methyl indenyl and the like.
  • the two Cp R in the general formulas (IX) and (X) may be identical to or different from each other.
  • Cp R ′ in the formula is unsubstituted or substituted cyclopentadienyl, indenyl or fluorenyl, and among these, unsubstituted or substituted indenyl Is preferred.
  • Cp R ′ having a cyclopentadienyl ring as a basic skeleton is represented by C 5 H 5-x R x .
  • X is an integer of 0 to 5.
  • each R is preferably independently a hydrocarbyl group or a metalloid group.
  • the carbon number of the hydrocarbyl group is preferably 1 to 20, more preferably 1 to 10, and still more preferably 1 to 8.
  • a hydrocarbyl group a methyl group, an ethyl group, a phenyl group, a benzyl group etc. are mentioned suitably.
  • examples of the metalloid of the metalloid group include germyl Ge, stanyl Sn and silyl Si, and the metalloid group preferably has a hydrocarbyl group, and the hydrocarbyl group which the metalloid group has is the same as the above hydrocarbyl group. is there.
  • Specific examples of the metalloid group include trimethylsilyl group and the like.
  • Specific examples of Cp R ′ having a cyclopentadienyl ring as a basic skeleton include the following.
  • R represents a hydrogen atom, a methyl group or an ethyl group
  • Cp R ′ having the above-mentioned indenyl ring as a basic skeleton is defined in the same manner as Cp R in the general formulas (IX) and (X), and preferred examples are also the same.
  • Cp R ′ having the above-described fluorenyl ring as a basic skeleton can be represented by C 13 H 9-x R x or C 13 H 17-x R x .
  • X is an integer of 0 to 9 or 0 to 17.
  • each R is preferably independently a hydrocarbyl group or a metalloid group.
  • the carbon number of the hydrocarbyl group is preferably 1 to 20, more preferably 1 to 10, and still more preferably 1 to 8.
  • a hydrocarbyl group a methyl group, an ethyl group, a phenyl group, a benzyl group etc. are mentioned suitably.
  • examples of the metalloid of the metalloid group include germyl Ge, stanyl Sn and silyl Si, and the metalloid group preferably has a hydrocarbyl group, and the hydrocarbyl group which the metalloid group has is the same as the above hydrocarbyl group. is there.
  • Specific examples of the metalloid group include trimethylsilyl group and the like.
  • the central metal M in the general formulas (IX), (X) and (XI) is a lanthanoid element, scandium or yttrium.
  • the lanthanoid element includes 15 elements of atomic numbers 57 to 71, any of which may be used.
  • Preferred examples of the central metal M include samarium Sm, neodymium Nd, praseodymium Pr, gadolinium Gd, cerium Ce, holmium Ho, scandium Sc and yttrium Y.
  • the metallocene complex represented by the general formula (IX) contains a silylamide ligand [-N (SiR 3 ) 2 ].
  • the R groups (R a to R f in the general formula (IX)) contained in the silylamide ligand are each independently an alkyl group having 1 to 3 carbon atoms or a hydrogen atom.
  • at least one of R a to R f is a hydrogen atom.
  • At least one of R a to R c is a hydrogen atom
  • at least one of R d to R f is a hydrogen atom.
  • a methyl group is preferable.
  • the metallocene complex represented by the general formula (X) contains a silyl ligand [-SiX ' 3 ].
  • X ′ contained in the silyl ligand [—SiX ′ 3 ] is a group defined in the same manner as X in the general formula (XI) described below, and preferred groups are also the same.
  • X is a group selected from the group consisting of a hydrogen atom, a halogen atom, an alkoxy group, a thiolate group, an amino group, a silyl group and a monovalent hydrocarbon group having 1 to 20 carbon atoms.
  • a halogen atom which X represents, although any of a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom may be sufficient, a chlorine atom or a bromine atom is preferable.
  • alkoxy group represented by X aliphatic alkoxy groups such as methoxy group, ethoxy group, propoxy group, n-butoxy group, isobutoxy group, sec-butoxy group, tert-butoxy group and the like; phenoxy group 2,6-di-tert-butylphenoxy, 2,6-diisopropylphenoxy, 2,6-dineopentylphenoxy, 2-tert-butyl-6-isopropylphenoxy, 2-tert-butyl-6 And aryloxy groups such as -neopentylphenoxy group and 2-isopropyl-6-neopentylphenoxy group. Among these, 2,6-di-tert-butylphenoxy group is preferable.
  • fat such as thiomethoxy group, thioethoxy group, thiopropoxy group, thio n-butoxy group, thioisobutoxy group, thio sec-butoxy group, thio tert-butoxy group and the like Thiolato group; thiophenoxy group, 2,6-di-tert-butylthiophenoxy group, 2,6-diisopropylthiophenoxy group, 2,6-dineopentylthiophenoxy group, 2-tert-butyl-6-isopropyl group And arylthiolate groups such as thiophenoxy group, 2-tert-butyl-6-neopentylthiophenoxy group, 2-isopropyl-6-neopentylthiophenoxy group and 2,4,6-triisopropylthiophenoxy group.
  • 2,4,6-triisopropylthiophenoxy 2,4,6-triisopropylthiophenoxy
  • aliphatic amino groups such as dimethylamino, diethylamino and diisopropylamino; phenylamino, 2,6-di-tert-butylphenylamino, 2 , 6-diisopropylphenylamino group, 2,6-dineopentylphenylamino group, 2-tert-butyl-6-isopropylphenylamino group, 2-tert-butyl-6-neopentylphenylamino group, 2-isopropyl- And arylamino groups such as 6-neopentylphenylamino group and 2,4,6-tri-tert-butylphenylamino group; and bistrialkylsilylamino groups such as bistrimethylsilylamino group. Among these, bistrimethylsilylamino is preferable. Groups are preferred.
  • Examples of the silyl group represented by X in the general formula (XI) include a trimethylsilyl group, a tris (trimethylsilyl) silyl group, a bis (trimethylsilyl) methylsilyl group, a trimethylsilyl (dimethyl) silyl group, a triisopropylsilyl (bistrimethylsilyl) silyl group and the like. Among these, tris (trimethylsilyl) silyl group is preferable.
  • examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by X include a methyl group, an ethyl group, an n-propyl group, an isopropyl group and an n-butyl group, A linear or branched aliphatic hydrocarbon group such as isobutyl group, sec-butyl group, tert-butyl group, neopentyl group, hexyl group or octyl group; aromatic hydrocarbon group such as phenyl group, tolyl group or naphthyl group Other than aralkyl groups such as benzyl group; hydrocarbon groups containing silicon atom such as trimethylsilylmethyl group and bistrimethylsilylmethyl group; and the like, and among them, methyl group, ethyl group, isobutyl group, trimethylsilylmethyl group Etc. is preferred.
  • X is preferably a bistrimethylsilylamino group or a monovalent hydrocarbon group having 1 to 20 carbon atoms.
  • examples of the non-coordinating anion represented by [B] ⁇ include a tetravalent boron anion.
  • Specific examples of the tetravalent boron anion include tetraphenylborate, tetrakis (monofluorophenyl) borate, tetrakis (difluorophenyl) borate, tetrakis (trifluorophenyl) borate, tetrakis (tetrafluorophenyl) borate, and tetrakis Pentafluorophenyl) borate, tetrakis (tetrafluoromethylphenyl) borate, tetra (tolyl) borate, tetra (xylyl) borate, (triphenyl, pentafluorophenyl) borate, [tris (pentafluorophenyl), phenyl] borate, tri Examples thereof include decahydride-7,
  • the metallocene complex represented by the above general formulas (IX) and (X) and the half metallocene cation complex represented by the above general formula (XI) are further 0-3, preferably 0-1 neutral Lewis.
  • Base L included.
  • examples of the neutral Lewis base L include tetrahydrofuran, diethylether, dimethylaniline, trimethyl phosphine, lithium chloride, neutral olefins, and neutral diolefins.
  • the neutral Lewis bases L may be the same or different.
  • the metallocene complex represented by the said general formula (IX) and (X), and the half metallocene cation complex represented by said general formula (XI) may exist as a monomer, and a dimer Or may be present as a multimer or more.
  • the metallocene complex represented by the above general formula (IX) is, for example, a lanthanoid trishalide, scandium trishalide or yttrium trishalide in a solvent, a salt of indenyl (eg potassium salt or lithium salt) and bis (trialkylsilyl) It can be obtained by reacting with a salt of amine (eg, potassium salt or lithium salt).
  • the reaction temperature may be about room temperature, so that it can be produced under mild conditions.
  • the reaction time is optional, but is several hours to several tens of hours.
  • the reaction solvent is not particularly limited, but is preferably a solvent that dissolves the raw material and the product. For example, toluene may be used. Below, the reaction example for obtaining the metallocene complex represented by general formula (IX) is shown.
  • the metallocene complex represented by the above general formula (X) is, for example, a lanthanoid trishalide, scandium trishalide or yttrium trishalide in a solvent, a salt of indenyl (eg potassium salt or lithium salt) and a salt of silyl (eg potassium) It can be obtained by reacting with a salt or lithium salt).
  • the reaction temperature may be about room temperature, so that it can be produced under mild conditions.
  • the reaction time is optional, but is several hours to several tens of hours.
  • the reaction solvent is not particularly limited, but is preferably a solvent that dissolves the raw material and the product. For example, toluene may be used. Below, the reaction example for obtaining the metallocene complex represented by General formula (X) is shown.
  • the half metallocene cation complex represented by the above general formula (XI) can be obtained, for example, by the following reaction.
  • M represents a lanthanoid element, scandium or yttrium, and Cp R ′ each independently represents unsubstituted or substituted cyclopentadienyl, indenyl or fluorenyl.
  • X represents a hydrogen atom, a halogen atom, an alkoxy group, a thiolate group, an amino group, a silyl group or a monovalent hydrocarbon group having 1 to 20 carbon atoms
  • L represents a neutral Lewis base
  • w represents Indicates an integer of 0 to 3.
  • the formula [A] + [B] - in the ionic compound represented by, [A] + represents a cation
  • [B] - is a non-coordinating anion.
  • Examples of the cation represented by [A] + include a carbonium cation, an oxonium cation, an amine cation, a phosphonium cation, a cycloheptatrienyl cation, and a ferrocenium cation having a transition metal.
  • Examples of the carbonium cation include trisubstituted carbonium cations such as triphenyl carbonium cation and tri (substituted phenyl) carbonium cation, and the like.
  • Specific examples of the tri (substituted phenyl) carbonyl cation include tri (methyl phenyl) ) Carbonium cation etc. are mentioned.
  • amine cations include trialkyl ammonium cations such as trimethyl ammonium cation, triethyl ammonium cation, tripropyl ammonium cation and tributyl ammonium cation; N, N-dimethylanilinium cation, N, N-diethylanilinium cation, N, N, N, N-dialkylanilinium cations such as 2,4,6-pentamethylanilinium cation; dialkylammonium cations such as diisopropyl ammonium cation and dicyclohexyl ammonium cation.
  • Examples of the phosphonium cation include triaryl phosphonium cations such as triphenyl phosphonium cation, tri (methyl phenyl) phosphonium cation and tri (dimethyl phenyl) phosphonium cation.
  • triaryl phosphonium cations such as triphenyl phosphonium cation, tri (methyl phenyl) phosphonium cation and tri (dimethyl phenyl) phosphonium cation.
  • N, N-dialkylanilinium cations or carbonium cations are preferable, and N, N-dialkylanilinium cations are particularly preferable.
  • the general formula for the reaction [A] + [B] - As the ionic compound represented by a compound of a combination selected from each non-coordinating anion and cation of the, N, N-Jimechiruaniri Preferred are tetrakis (pentafluorophenyl) borate, triphenylcarbonium tetrakis (pentafluorophenyl) borate and the like.
  • ionic compounds represented by is preferably added from 0.1 to 10 times mol for the metallocene complex, more preferably added about 1 times mol.
  • the half metallocene cation complex represented by the general formula (XI) may be provided as it is in the polymerization reaction system, or the above the compound represented by the general formula (XII) and formula used in the reaction [a] + [B] - provides an ionic compound represented separately into the polymerization reaction system, the general formula in the reaction system (XI The half metallocene cation complex represented by) may be formed.
  • the structures of the metallocene complexes represented by the general formulas (IX) and (X) and the half metallocene cation complex represented by the general formula (XI) are preferably determined by X-ray structural analysis.
  • the cocatalyst which can be used for the second polymerization catalyst composition may be optionally selected from components used as a cocatalyst for a polymerization catalyst composition containing a common metallocene complex.
  • Preferred examples of the cocatalyst include aluminoxane, organic aluminum compounds and the above-mentioned ionic compounds. These co-catalysts may be used alone or in combination of two or more.
  • aluminoxane alkylaluminoxane is preferable, and, for example, methylaluminoxane (MAO), modified methylaluminoxane and the like can be mentioned. Further, as the modified methylaluminoxane, MMAO-3A (manufactured by Tosoh Finechem Co., Ltd.) and the like are preferable.
  • the content of the aluminoxane in the second polymerization catalyst composition may be such that the element ratio Al / M of the aluminum element Al of the aluminoxane to the central metal M of the metallocene complex is about 10 to 1,000. Preferably, it is more preferably about 100.
  • the organoaluminum compound a compound represented by the general formula AlRR′R ′ ′ (wherein R and R ′ each independently represent a monovalent hydrocarbon group having 1 to 10 carbon atoms, a halogen atom, or a hydrogen atom) And R ′ ′ is a monovalent hydrocarbon group having 1 to 10 carbon atoms.
  • a halogen atom a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom are illustrated, and a chlorine atom is preferable.
  • organic aluminum compound examples include trialkylaluminum, dialkylaluminum chloride, alkylaluminum dichloride, dialkylaluminum hydride and the like, and among these, trialkylaluminum is preferable.
  • a trialkyl aluminum a triethyl aluminum, a triisobutyl aluminum etc. are mentioned, for example.
  • the content of the organoaluminum compound in the polymerization catalyst composition is preferably 1 to 50 times mol, and more preferably about 10 times mol, of the metallocene complex.
  • the metallocene complex represented by the above general formulas (IX) and (X) and the half metallocene cation complex represented by the above general formula (XI) can be used together with a suitable cocatalyst.
  • the combination can increase the cis-1,4 bond content and the molecular weight of the resulting polymer.
  • third polymerization catalyst composition (hereinafter, also referred to as “third polymerization catalyst composition”) will be described.
  • a rare earth element-containing compound a compound represented by the following general formula (XIII): R a MX b QY b (XIII) (Wherein each R independently represents unsubstituted or substituted indenyl, R is coordinated to M, M is a lanthanoid element, scandium or yttrium, and each X is independently 1 to 6 carbon atoms.
  • Y represents a monovalent hydrocarbon group
  • X is ⁇ -coordinated to M and Q
  • Q is an element of Group 13 of the periodic table
  • Y is independently 1 to 20 carbon atoms
  • a polymerization catalyst composition containing a metallocene-based composite catalyst represented by the formula: Y is coordinated to Q, and a and b are 2).
  • M 1 represents a lanthanoid element, scandium or yttrium
  • CpR each independently represents unsubstituted or substituted indenyl
  • R A and R B each independently have 1 to 20 carbon atoms indicates the valency of the hydrocarbon group
  • the R a and R B are coordinated ⁇ to M 1 and Al
  • R C and R D are each independently a monovalent hydrocarbon of 1 to 20 carbon atoms
  • the multicomponent copolymer can be produced by using the above-mentioned metallocene composite catalyst. Further, by using the above-mentioned metallocene-based composite catalyst, for example, a catalyst which has been composited in advance with an aluminum catalyst, it becomes possible to reduce or eliminate the amount of alkyl aluminum used at the time of multicomponent copolymer synthesis. In addition, when a conventional catalyst system is used, it is necessary to use a large amount of alkylaluminum in multicomponent copolymer synthesis.
  • the metal M in the general formula (XIII) is a lanthanoid element, scandium or yttrium.
  • the lanthanoid element includes 15 elements of atomic numbers 57 to 71, any of which may be used.
  • Preferred examples of the metal M include samarium Sm, neodymium Nd, praseodymium Pr, gadolinium Gd, cerium Ce, holmium Ho, scandium Sc and yttrium Y.
  • each R is independently an unsubstituted indenyl or a substituted indenyl, and the R is coordinated to the metal M.
  • substituted indenyl include, for example, 1,2,3-trimethylindenyl group, heptamethylindenyl group, 1,2,4,5,6,7-hexamethylindenyl group and the like.
  • Q represents a periodic table group 13 element, and specific examples thereof include boron, aluminum, gallium, indium, thallium and the like.
  • X each independently represents a monovalent hydrocarbon group having 1 to 20 carbon atoms, and X is ⁇ -coordinated to M and Q.
  • the monovalent hydrocarbon group having 1 to 20 carbon atoms a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a decyl group, a decyl group, a tridecyl group Tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, stearyl group and the like.
  • (mu) coordination is a coordination mode having a crosslinked structure.
  • each Y independently represents a monovalent hydrocarbon group having 1 to 20 carbon atoms or a hydrogen atom, and Y is coordinated to Q.
  • the monovalent hydrocarbon group having 1 to 20 carbon atoms a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a decyl group, a decyl group, a tridecyl group Tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, stearyl group and the like.
  • the metal M 1 is a lanthanoid element, scandium or yttrium.
  • the lanthanoid element includes 15 elements of atomic numbers 57 to 71, any of which may be used.
  • Preferred examples of the metal M 1 include samarium Sm, neodymium Nd, praseodymium Pr, gadolinium Gd, cerium Ce, holmium Ho, scandium Sc and yttrium Y.
  • Cp R is unsubstituted indenyl or substituted indenyl.
  • Cp R having an indenyl ring as a basic skeleton can be represented by C 9 H 7 -X R X or C 9 H 11 -X R X.
  • X is an integer of 0 to 7 or 0 to 11.
  • each R is preferably independently a hydrocarbyl group or a metalloid group.
  • the carbon number of the hydrocarbyl group is preferably 1 to 20, more preferably 1 to 10, and still more preferably 1 to 8.
  • a hydrocarbyl group a methyl group, an ethyl group, a phenyl group, a benzyl group etc. are mentioned suitably.
  • examples of the metalloid of the metalloid group include germyl Ge, stanyl Sn and silyl Si, and the metalloid group preferably has a hydrocarbyl group, and the hydrocarbyl group which the metalloid group has is the same as the above hydrocarbyl group. is there.
  • Specific examples of the metalloid group include trimethylsilyl group and the like.
  • Specific examples of the substituted indenyl include 2-phenyl indenyl, 2-methyl indenyl and the like.
  • the two Cp R 's in the general formula (XIV) may be identical to or different from one another.
  • R A and R B each independently represent a monovalent hydrocarbon group having 1 to 20 carbon atoms, and R A and R B are ⁇ -coordinated to M 1 and Al doing.
  • the monovalent hydrocarbon group having 1 to 20 carbon atoms a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a decyl group, a decyl group, a tridecyl group Tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, stearyl group and the like.
  • (mu) coordination is a coordination mode having a crosslinked structure.
  • R C and R D are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms or a hydrogen atom.
  • the monovalent hydrocarbon group having 1 to 20 carbon atoms a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a decyl group, a decyl group, a tridecyl group Tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, stearyl group and the like.
  • the metallocene-based composite catalyst may be prepared, for example, in a solvent by the following general formula (XV):
  • M 2 represents a lanthanoid element, scandium or yttrium
  • Cp R each independently represents unsubstituted or substituted indenyl
  • R E to R J each independently have 1 to 3 carbon atoms.
  • the reaction temperature may be about room temperature, so that it can be produced under mild conditions.
  • the reaction time is optional, but is several hours to several tens of hours.
  • the reaction solvent is not particularly limited, but is preferably a solvent that dissolves the raw material and the product. For example, toluene or hexane may be used.
  • the structure of the metallocene composite catalyst is preferably determined by 1 H-NMR or X-ray structural analysis.
  • Cp R is unsubstituted indenyl or substituted indenyl and has the same meaning as Cp R in the above general formula (XIV).
  • the metal M 2 is a lanthanoid element, scandium or yttrium, and has the same meaning as the metal M 1 in the general formula (XIV).
  • the metallocene complex represented by the above general formula (XV) contains a silylamide ligand [-N (SiR 3 ) 2 ].
  • the R groups (R E to R J groups) contained in the silylamide ligand are each independently an alkyl group having 1 to 3 carbon atoms or a hydrogen atom.
  • at least one of R E to R J is a hydrogen atom.
  • Making at least one of R E to R J a hydrogen atom facilitates the synthesis of the catalyst.
  • a methyl group is preferable.
  • the metallocene complex represented by the above general formula (XV) further contains 0 to 3, preferably 0 to 1 neutral Lewis base L.
  • the neutral Lewis base L include tetrahydrofuran, diethylether, dimethylaniline, trimethyl phosphine, lithium chloride, neutral olefins, and neutral diolefins.
  • the neutral Lewis bases L may be the same or different.
  • the metallocene complex represented by the said general formula (XV) may exist as a monomer, and may exist as a dimer or a multimer more than it.
  • the organoaluminum compound used to form the metallocene-based composite catalyst is represented by AlR K R L R M , where R K and R L are each independently a monovalent carbon having 1 to 20 carbon atoms.
  • R M is a hydrogen atom or a hydrogen atom, R M is a monovalent hydrocarbon group having 1 to 20 carbon atoms, provided that R M may be the same as or different from R K or R L above.
  • the monovalent hydrocarbon group having 1 to 20 carbon atoms includes methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, decyl, dodecyl, tridecyl and tetradecyl And pentadecyl group, hexadecyl group, heptadecyl group, stearyl group and the like.
  • organoaluminum compounds include trimethylaluminum, triethylaluminum, tri-n-propylaluminum, triisopropylaluminum, tri-n-butylaluminum, triisobutylaluminum, tri-t-butylaluminum, tripentylaluminum and tripentylaluminum.
  • triethylaluminum, triisobutylaluminum, hydrogenated diethylaluminum, hydrogenated diisobutylaluminum are preferred.
  • these organoaluminum compounds can be used singly or in combination of two or more.
  • the amount of the organoaluminum compound used to form the above-mentioned metallocene composite catalyst is preferably 1 to 50 times mol, and more preferably about 10 times mol based on the metallocene complex.
  • the third polymerization catalyst composition may contain the above metallocene-based composite catalyst and a boron anion, and further, other components contained in the polymerization catalyst composition containing a common metallocene-based catalyst, such as a cocatalyst, etc. Is preferred.
  • the said metallocene type composite catalyst and a boron anion are put together, and it is also called 2 component catalyst.
  • the content of each monomer component in the polymer can be arbitrarily controlled because it further contains a boron anion. It becomes.
  • tetravalent boron anions may be mentioned as the boron anions constituting the two-component catalyst.
  • tetraphenyl borate tetrakis (monofluorophenyl) borate, tetrakis (difluorophenyl) borate, tetrakis (trifluorophenyl) borate, tetrakis (tetrafluorophenyl) borate, tetrakis (pentafluorophenyl) borate, tetrakis (tetrafluoromethyl) Phenyl) borate, tetra (tolyl) borate, tetra (xylyl) borate, (triphenyl, pentafluorophenyl) borate, [tris (pentafluorophenyl), phenyl] borate, tridecahydride-7,8-dicarbaundecaborate
  • tetraphenyl borate t
  • the said boron anion can be used as an ionic compound combined with the cation.
  • the cation include a carbonium cation, an oxonium cation, an amine cation, a phosphonium cation, a cycloheptatrienyl cation, and a ferrocenium cation having a transition metal.
  • the carbonium cation include trisubstituted carbonium cations such as triphenyl carbonium cation and tri (substituted phenyl) carbonium cation, and the like.
  • tri (substituted phenyl) carbonyl cation examples include tri (methyl phenyl) ) Carbonium cation etc. are mentioned.
  • amine cations include trialkyl ammonium cations such as trimethyl ammonium cation, triethyl ammonium cation, tripropyl ammonium cation and tributyl ammonium cation; N, N-dimethylanilinium cation, N, N-diethylanilinium cation, N, N, N, N-dialkylanilinium cations such as 2,4,6-pentamethylanilinium cation; dialkylammonium cations such as diisopropyl ammonium cation and dicyclohexyl ammonium cation.
  • Examples of the phosphonium cation include triaryl phosphonium cations such as triphenyl phosphonium cation, tri (methyl phenyl) phosphonium cation and tri (dimethyl phenyl) phosphonium cation.
  • N, N-dialkylanilinium cations or carbonium cations are preferable, and N, N-dialkylanilinium cations are more preferable. Therefore, as the above ionic compound, N, N-dimethylanilinium tetrakis (pentafluorophenyl) borate, triphenyl carbonium tetrakis (pentafluorophenyl) borate and the like are preferable.
  • the ionic compound comprising a boron anion and a cation is preferably added in an amount of 0.1 to 10 times mol, more preferably about 1 time mol, with respect to the metallocene composite catalyst.
  • a metallocene based composite catalyst of the above general formula (XIV) may be synthesized. Can not. Therefore, for preparation of the third polymerization catalyst composition, it is necessary to pre-synthesize the metallocene-based composite catalyst, isolate and purify the metallocene-based composite catalyst, and then combine it with the boron anion.
  • aluminoxane etc. other than the organoaluminum compound represented by above-mentioned AlRKRLRM are mentioned suitably, for example.
  • aluminoxane alkylaluminoxane is preferable, and, for example, methylaluminoxane (MAO), modified methylaluminoxane and the like can be mentioned.
  • MAO methylaluminoxane
  • MMAO-3A manufactured by Tosoh Finechem Co., Ltd.
  • These aluminoxanes may be used alone or in combination of two or more.
  • the fourth polymerization catalyst composition includes a rare earth element compound and a compound having a cyclopentadiene skeleton.
  • the fourth polymerization catalyst composition is ⁇ Rare earth element compounds (hereinafter, also referred to as “component (A2)”), ⁇ Compounds selected from the group consisting of substituted or unsubstituted cyclopentadiene, substituted or unsubstituted indene (compound having an indenyl group), and substituted or unsubstituted fluorene (hereinafter also referred to as “component (B2)”) When, Need to contain.
  • component (A2) Rare earth element compounds
  • component (B2) substituted or unsubstituted cyclopentadiene
  • substituted or unsubstituted indene compound having an indenyl group
  • substituted or unsubstituted fluorene hereinafter also referred to as “component (B2)
  • the fourth polymerization catalyst composition is -Organometallic compounds (hereinafter, also referred to as “(C2) components”) ⁇ Aluminoxane compound (hereinafter, also referred to as “component (D2)”) ⁇ Halogen compounds (hereinafter, also referred to as “component (E2)”) May be further included.
  • component (D2) Aluminoxane compound
  • component (E2) Halogen compounds
  • the fourth polymerization catalyst composition preferably has high solubility in aliphatic hydrocarbon, and preferably becomes a homogeneous solution in aliphatic hydrocarbon.
  • examples of the aliphatic hydrocarbon include hexane, cyclohexane, pentane and the like.
  • a 4th polymerization catalyst composition does not contain an aromatic hydrocarbon.
  • examples of the aromatic hydrocarbon include benzene, toluene, xylene and the like.
  • “an aromatic hydrocarbon is not included” means that the ratio of the aromatic hydrocarbon contained in a polymerization catalyst composition is less than 0.1 mass%.
  • the component (A2) can be a rare earth element-containing compound having a metal-nitrogen bond (M-N bond) or a reaction product of the rare earth element-containing compound and a Lewis base.
  • the rare earth element-containing compound include scandium, yttrium, and compounds containing a lanthanoid element formed of an element having an atomic number of 57 to 71, and the like.
  • lanthanoid elements are lanthanium, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium.
  • Lewis base for example, tetrahydrofuran, diethyl ether, dimethyl aniline, trimethyl phosphine, lithium chloride, neutral olefins, neutral diolefins and the like can be mentioned.
  • the rare earth element-containing compound or the reaction product of the rare earth element-containing compound and the Lewis base does not have a bond between the rare earth element and carbon.
  • the reaction product of the rare earth element-containing compound and the Lewis base does not have a rare earth element-carbon bond, the reaction product is stable and easy to handle.
  • the said (A2) component may be used individually by 1 type, and may be used combining 2 or more types.
  • the component (A2) has the general formula (XVI) M- (AQ 1) (AQ 2 ) (AQ 3) ⁇ (XVI) (Wherein, M represents at least one element selected from the group consisting of scandium, yttrium, and lanthanoid elements; and AQ 1 , AQ 2 and AQ 3 may be the same or different) A group, wherein A represents at least one member selected from the group consisting of nitrogen, oxygen or sulfur; provided that it has at least one M-A bond) It is preferable that it is a compound represented by these.
  • the lanthanoid element is, for example, lantanium, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium.
  • the catalytic activity in the reaction system can be improved, the reaction time can be shortened, and the reaction temperature can be raised.
  • gadolinium is preferable as M in the general formula (XVI) from the viewpoint of enhancing the catalyst activity and the reaction controllability.
  • a in the general formula (XVI) is nitrogen
  • examples of functional groups represented by AQ 1 , AQ 2 , and AQ 3 include an amino group and the like. It can be mentioned. And, in this case, there are three MN bonds.
  • amino group examples include aliphatic amino groups such as dimethylamino, diethylamino and diisopropylamino; phenylamino, 2,6-di-tert-butylphenylamino, 2,6-diisopropylphenylamino, 2,6-dineopentylphenylamino group, 2-tert-butyl-6-isopropylphenylamino group, 2-tert-butyl-6-neopentylphenylamino group, 2-isopropyl-6-neopentylphenylamino group, And arylamino groups such as 2,4,6-tri-tert-butylphenylamino group; and bistrialkylsilylamino groups such as bistrimethylsilylamino group, and in particular, it is soluble in aliphatic hydrocarbons and aromatic hydrocarbons. From the viewpoint, a bistrimethylsilylamino group is preferred.
  • the above amino groups may be
  • the component (A2) can be made into a compound having three MN bonds, the bonds become chemically equivalent, the structure of the compound becomes stable, and the handling becomes easy. Moreover, if it is set as the said structure, the catalyst activity in a reaction system can further be improved. Therefore, the reaction time can be further shortened and the reaction temperature further raised.
  • the component (A2) represented by the general formula (XVI) is not particularly limited, but for example, the following general formula (XVII) (RO) 3 M ... (XVII) Rare earth alcoholate, represented by The following general formula (XVIII) (R-CO 2 ) 3 M (XVIII) And rare earth carboxylates represented by and the like.
  • R may be the same or different and is an alkyl group having 1 to 10 carbon atoms.
  • the component (A2) does not have a bond between a rare earth element and carbon, so the compound represented by the above-mentioned general formula (XVII) or the compound represented by the general formula (XVIII) is preferably used. It can be used.
  • the component (A2) represented by the general formula (XVI) is not particularly limited, but for example, the following general formula (XIX) (RS) 3 M ... (XIX) A rare earth alkyl thiolate represented by The following general formula (XX) (R-CS 2 ) 3 M (XX) And the like.
  • R may be the same or different, and is an alkyl group having 1 to 10 carbon atoms.
  • the compound (XIX) or compound (XX) mentioned above can be used suitably.
  • the component (B2) is a compound selected from the group consisting of substituted or unsubstituted cyclopentadiene, substituted or unsubstituted indene (compound having an indenyl group), and substituted or unsubstituted fluorene.
  • the compounds of the component (B2) may be used alone or in combination of two or more.
  • substituted cyclopentadiene examples include pentamethylcyclopentadiene, tetramethylcyclopentadiene, isopropylcyclopentadiene, trimethylsilyl-tetramethylcyclopentadiene and the like.
  • substituted or unsubstituted indene for example, indene, 2-phenyl-1H-indene, 3-benzyl-1H-indene, 3-methyl-2-phenyl-1H-indene, 3-benzyl-2-phenyl-1H -Indene, 1-benzyl-1H-indene and the like, and in particular, 3-benzyl-1H-indene and 1-benzyl-1H-indene are preferable from the viewpoint of reducing the molecular weight distribution.
  • the substituted fluorene include trimethylsilyl fluorene, isopropyl fluorene and the like.
  • the organometallic compound (component (C2)) has a general formula (XXI): YR 4 a R 5 b R 6 c (XXI) (Wherein Y is a metal element selected from the group consisting of elements of Groups 1, 2, 12, and 13 of the periodic table, and R 4 and R 5 each have 1 to 10 carbon atoms) R 6 is a monovalent hydrocarbon group or a hydrogen atom, and R 6 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, provided that R 4 , R 5 and R 6 may be identical to or different from one another, Further, when Y is a metal element of Group 1, a is 1 and b and c are 0, and when Y is a metal element of Group 2 or 12, a and b is 1 and c is 0, and when Y is a metal element of Group 13, a, b and c are 1.
  • the component (C2) has the general formula (XXII): AlR 7 R 8 R 9 ... (XXII) (Wherein, R 7 and R 8 each represent a monovalent hydrocarbon group having 1 to 10 carbon atoms or a hydrogen atom, and R 9 represents a monovalent hydrocarbon group having one to 10 carbon atoms, R 7 , And R 8 and R 9 may be the same or different)).
  • organoaluminum compounds include trimethylaluminum, triethylaluminum, tri-n-propylaluminum, triisopropylaluminum, tri-n-butylaluminum, triisobutylaluminum, tri-t-butylaluminum, tripentylaluminum and trihexyl Aluminum, tricyclohexylaluminum, trioctylaluminum; diethylaluminum hydride, di-n-propylaluminum hydride, di-n-butylaluminum hydride, diisobutylaluminum hydride, dihexylaluminum hydride, diisohexylaluminum hydride, Hydrogenated dioctylaluminum, hydrogenated diisooctylaluminum; ethylaluminum dihydrate, n-propylaluminum Dihydride, include isobutyl aluminum dihydride,
  • the aluminoxane compound (component (D2)) is a compound obtained by bringing the organoaluminum compound and the condensing agent into contact with each other.
  • component (D2) the catalytic activity in the polymerization reaction system can be further improved. Therefore, the reaction time can be further shortened and the reaction temperature further raised.
  • examples of the organoaluminum compound include trialkylaluminum such as trimethylaluminum, triethylaluminum and triisobutylaluminum, and a mixture thereof, and in particular, a mixture of trimethylaluminum, trimethylaluminum and tributylaluminum is preferable.
  • a condensing agent water etc. are mentioned, for example.
  • component (D2) for example, a compound represented by formula (XXIII): -(Al (R 10 ) O) n- (XXIII)
  • R 10 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, wherein part of the hydrocarbon group may be substituted with a halogen and / or an alkoxy group
  • R 10 is Among the repeating units, the aluminoxanes may be mentioned, which may be the same or different
  • n is 5 or more.
  • the molecular structure of the aluminoxane may be linear or cyclic.
  • N in General Formula (XXIII) is preferably 10 or more.
  • a hydrocarbon group of R 10 in General Formula (XXIII) a methyl group, an ethyl group, a propyl group, an isobutyl group etc. are mentioned, for example, Especially, a methyl group is preferable.
  • the above hydrocarbon groups may be used alone or in combination of two or more.
  • a hydrocarbon group of R 10 a combination of a methyl group and an isobutyl group is preferable.
  • the aluminoxane preferably has high solubility in aliphatic hydrocarbon, and preferably has low solubility in aromatic hydrocarbon.
  • aluminoxane marketed as a hexane solution is preferred.
  • the aliphatic hydrocarbon hexane, cyclohexane and the like can be mentioned.
  • the component (D2) is, in particular, of the general formula (XXIV): -(Al (CH 3 ) x (i-C 4 H 9 ) y O) m -... (XXIV) (Wherein, x + y is 1; m is 5 or more) may be a modified aluminoxane (hereinafter also referred to as "TMAO").
  • TMAO for example, a product name: TMAO341 manufactured by Tosoh Finechem Co., Ltd. can be mentioned.
  • the component (D2) is particularly preferably a compound represented by the general formula (XXV): -(Al (CH 3 ) 0.7 (i-C 4 H 9 ) 0.3 O) k -... (XXV) It may be a modified aluminoxane represented by (wherein k is 5 or more) (hereinafter also referred to as "MMAO").
  • MMAO include product name: MMAO-3A manufactured by Tosoh Finechem Co., Ltd.
  • the component (D2) is particularly preferably a compound of the general formula (XXVI): -[(CH 3 ) AlO] i -... (XXVI) (Wherein, i is 5 or more) may be a modified aluminoxane (hereinafter also referred to as “PMAO”).
  • PMAO for example, product name: TMAO-211 manufactured by Tosoh Finechem Co., Ltd. can be mentioned.
  • the component (D2) is preferably MMAO or TMAO among the above MMAO, TMAO and PMAO from the viewpoint of enhancing the effect of enhancing the catalyst activity, and from the viewpoint of further enhancing the effect of enhancing the catalyst activity, it is TMAO. Is more preferred.
  • the halogen compound (component (E2)) is a halogen-containing compound which is a Lewis acid (hereinafter also referred to as “component (E2-1)”), a complex compound of a metal halide and a Lewis base (hereinafter referred to as “(E2-2) And at least one compound selected from the group consisting of an organic compound containing an active halogen (hereinafter also referred to as “component (E2-3)”).
  • component (A2) that is, a rare earth element-containing compound having a M—N bond or a reaction product of the rare earth element-containing compound and a Lewis base to form a cationic transition metal compound or a halogenated transition.
  • a metal compound and / or a transition metal compound in a state of electron deficiency in the transition metal center is formed.
  • halides of aluminum or halides of organometallics particularly preferred are halides of aluminum or halides of organometallics.
  • a halogen-containing compound which is a Lewis acid for example, titanium tetrachloride, tungsten hexachloride, tri (pentafluorophenyl) borate, methylaluminum dibromide, methylaluminum dichloride, ethylaluminum dibromide, ethylaluminum dichloride, butylaluminum dibromide , Butylaluminum dichloride, dimethylaluminum bromide, dimethylaluminum chloride, diethylaluminum bromide, diethylaluminum chloride, dibutylaluminum bromide, dibutylaluminum chloride, methylalum
  • Examples of the metal halide used for the component (E2-2) include beryllium chloride, beryllium bromide, beryllium iodide, magnesium chloride, magnesium bromide, magnesium iodide, calcium chloride, calcium bromide, calcium iodide, Barium chloride, barium bromide, barium iodide, zinc chloride, zinc bromide, zinc iodide, zinc iodide, cadmium chloride, cadmium bromide, cadmium iodide, mercury iodide, mercury chloride, mercury bromide, mercury iodide, manganese chloride, manganese bromide Manganese iodide, rhenium chloride, rhenium bromide, rhenium iodide, copper chloride, copper bromide, copper iodide, silver chloride, silver bromide, silver iodide, gold chloride, gold iodide, gold bro
  • the Lewis base used for the component (E2-2) is preferably a phosphorus compound, a carbonyl compound, a nitrogen compound, an ether compound or an alcohol.
  • tributyl phosphate tri-2-ethylhexyl phosphate, triphenyl phosphate, tricresyl phosphate, triethyl phosphine, tributyl phosphine, triphenyl phosphine, diethyl phosphino ethane, diphenyl phosphino ethane, acetylacetone, benzoylacetone, propionylacetone , Valerylacetone, ethylacetylacetone, methyl acetoacetate, ethyl acetoacetate, phenyl acetoacetate, dimethyl malonate, diethyl malonate, diphenyl malonate, acetic acid, octanoic acid, 2-ethylhexanoic acid, oleic acid, stearic acid, benzoic acid Acid, naphthenic acid, versatic acid, triethylamine, N, N
  • the number of moles of the Lewis base is preferably 0.01 to 30 moles, more preferably 0.5 to 10 moles with respect to 1 mole of the metal halide.
  • the reaction with this Lewis base can be used to reduce the metal remaining in the polymer.
  • the complex compound of the metal halide and the Lewis base (component (E2-2)) may be used alone or in combination of two or more.
  • Examples of the component (E2-3) include benzyl chloride and the like.
  • Ratio in molar with respect to the component (A2) (rare earth element compound) of the component (B2) (a compound selected from the group consisting of substituted or unsubstituted cyclopentadiene, substituted or unsubstituted indene, and substituted or unsubstituted fluorene) Is preferably more than 0, more preferably 0.5 or more, and still more preferably 1 or more from the viewpoint of sufficiently obtaining catalytic activity, and from the viewpoint of suppressing a decrease in catalytic activity, 3 It is preferable that it is the following, It is more preferable that it is 2.5 or less, It is still more preferable that it is 2.2 or less.
  • the ratio of the (C2) component (organic metal compound) to the (A2) component is preferably 1 or more, more preferably 5 or more, and the reaction system From the viewpoint of suppressing a decrease in catalytic activity in the above, it is preferably 50 or less, more preferably 30 or less, and specifically about 10 or less.
  • the molar ratio of aluminum in the component (aluminoxane) to the rare earth element in the component (A2) is preferably 10 or more, and preferably 100 or more, from the viewpoint of improving the catalytic activity in the reaction system. Is more preferably 1,000 or less, and more preferably 800 or less from the viewpoint of suppressing a decrease in catalytic activity in the reaction system.
  • the ratio of (E2) component (halogen compound) to (A2) component is preferably 0 or more, more preferably 0.5 or more, and more preferably 1.0 or more.
  • it is preferably 20 or less, more preferably 10 or less. Therefore, according to the above range, the effect of improving the cis-1,4-bond content of the conjugated diene polymer can be enhanced.
  • the fourth polymerization catalyst composition comprises a non-coordinating anion (eg, tetravalent boron anion etc.) and a cation (eg, carbonium cation, oxonium cation, ammonium cation, phosphonium cation, cycloheptatrienyl cation) It is preferable not to contain the ionic compound which consists of a ferrocenium cation etc. which have a transition metal.
  • the ionic compound has high solubility in aromatic hydrocarbons and low solubility in hydrocarbons.
  • the polymerization catalyst composition which does not contain an ionic compound a conjugated diene polymer can be manufactured, further reducing environmental impact and manufacturing cost.
  • "it does not contain an ionic compound” means that the ratio of the ionic compound contained in a polymerization catalyst composition is less than 0.01 mass%.
  • the proportion of the multicomponent copolymer (a1) in the rubber component (a) is preferably 10 to 100% by mass.
  • the proportion of the multicomponent copolymer (a1) in the rubber component (a) is more preferably 30% by mass or more, and more preferably 70% by mass or more.
  • the other rubber components are not particularly limited.
  • natural rubber isoprene rubber, butadiene rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR), chloroprene rubber, ethylene-propylene rubber ( EPM), ethylene-propylene-diene rubber (EPDM), polysulfide rubber, silicone rubber, fluororubber, urethane rubber and the like.
  • BR butadiene rubber
  • SBR styrene-butadiene rubber
  • NBR acrylonitrile-butadiene rubber
  • chloroprene rubber ethylene-propylene rubber ( EPM), ethylene-propylene-diene rubber (EPDM), polysulfide rubber, silicone rubber, fluororubber, urethane rubber and the like.
  • EPM ethylene-propylene rubber
  • EPDM ethylene-propylene-diene rubber
  • silicone rubber fluororubber
  • thermosetting resin (b) The rubber composition of the present embodiment contains a thermosetting resin (b).
  • the hardness of the rubber composition can be improved, and the elastic modulus at high temperature can be increased.
  • thermosetting resin is not particularly limited as long as it is a resin that cures by heating, and examples thereof include phenol resin, cresol-modified phenol resin, oil-modified phenol resin (for example, cashew oil-modified phenol resin, tall oil-modified phenol resin, etc.) And alkylphenol resins, cresol resins, oil-modified cresol resins, and the like.
  • the thermosetting resin may be used alone or in combination of two or more.
  • the thermosetting resin (b) preferably contains a phenol resin or cresol resin from the viewpoint of enhancing the elastic modulus at high temperature, and contains a cashew oil modified phenol resin or a tall oil modified phenol resin. Is also preferred.
  • a phenol resin is a condensation product of phenols and aldehydes such as formaldehyde, acetaldehyde and furfural.
  • cashew oil modified phenolic resin is obtained by modifying the above-mentioned phenolic resin using cashew oil, and specifically, the following formula: (Wherein, n is an integer of 1 to 9).
  • tall oil-modified phenolic resin is obtained by modifying the above-mentioned phenolic resin using tall oil, and specifically, the following formula: (Wherein, R and R ′ each independently represent a portion corresponding to a phenol resin, R 1 and R 2 each independently represent an alkylene group having 1 to 15 carbon atoms, and R 3 represents And is an alkyl group having 1 to 15 carbon atoms. Also, as a specific example of tall oil modified phenolic resin, the following formula: (Wherein R and R ′ are as defined above).
  • the content of the thermosetting resin (b) in the rubber composition of the present embodiment is preferably 5 to 50 parts by mass with respect to 100 parts by mass of the rubber component (a).
  • the content of the thermosetting resin (b) relative to 100 parts by mass of the rubber component (a) is more preferably 6 parts by mass or more, and more preferably 30 parts by mass or less, More preferably, it is 20 parts by mass or less.
  • the rubber composition of the present embodiment preferably further contains a curing agent (c).
  • a curing agent c
  • the thermosetting resin (b) can be effectively cured, and the elastic modulus at high temperature can be further improved.
  • the curing agent As a curing agent, what is necessary is just to have the effect
  • the curing agent may be used alone or in combination of two or more.
  • the curing agent (c) preferably contains hexamethoxymethylmelamine from the viewpoint of further enhancing the elastic modulus at high temperature.
  • the content of the curing agent (c) in the rubber composition of the present embodiment is preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the rubber component (a).
  • the content is 0.1 parts by mass or more, the improvement effect of the elastic modulus can be sufficiently obtained, and when the content is 10 parts by mass or less, the hardness is caused to be excessively high. Deterioration of durability and workability can be suppressed.
  • the content of the curing agent (c) relative to 100 parts by mass of the rubber component (a) is more preferably 0.3 parts by mass or more, and more preferably 5 parts by mass or less.
  • the rubber composition of the present embodiment preferably contains an additive (d) selected from a softener and a liquid rubber.
  • the workability can be further improved by the rubber composition containing the additive (d).
  • the additive (d) only a softener may be used, only a liquid rubber may be used, or both a softener and a liquid rubber may be used.
  • liquid rubber refers to rubber which exhibits a liquid at 24 ° C. Further, in the present specification, "liquid rubber” is not included in the above-mentioned rubber component.
  • Examples of the softener include naphthenic oils, paraffinic oils and aromatic oils.
  • a softening agent may be used individually by 1 type, and may be used in combination of 2 or more type.
  • Examples of the liquid rubber include hydrogenated isoprene rubber, hydrogenated butadiene rubber, liquid ethylene / propylene / diene copolymer, liquid ethylene / propylene copolymer, liquid butadiene / styrene / random copolymer, and the like.
  • the liquid rubber may be used singly or in combination of two or more.
  • the additive (d) preferably has a solubility parameter (SP value) of 4 or less.
  • SP value solubility parameter
  • the SP value of the additive (d) means a solubility parameter calculated using the Hansen equation.
  • the content of the additive (d) in the rubber composition of the present embodiment is preferably 3 to 150 parts by mass with respect to 100 parts by mass of the rubber component (a).
  • the content is 3 parts by mass or more, the workability can be further improved, and when the content is 150 parts by mass or less, various effects of using the multicomponent copolymer (a1) are more enough. Can be enjoyed by
  • the rubber composition of the present embodiment may, if necessary, be a filler, a crosslinking agent (including a vulcanizing agent such as sulfur), a crosslinking accelerator (a vulcanization accelerator), as long as the effects of the present invention are not impaired. ), Cross-linking accelerators (vulcanization accelerators), anti-aging agents, zinc white (ZnO), waxes, antioxidants, foaming agents, plasticizers, lubricants, tackifiers, petroleum resins, UV absorbers Components such as dispersants, compatibilizers and homogenizing agents can be suitably contained.
  • a crosslinking agent including a vulcanizing agent such as sulfur
  • a crosslinking accelerator a vulcanization accelerator
  • Cross-linking accelerators vulcanization accelerators
  • anti-aging agents zinc white (ZnO)
  • ZnO zinc white
  • waxes zinc white
  • antioxidants zinc white
  • foaming agents plasticizers
  • lubricants lubricants
  • tackifiers
  • the filler for example, silica, carbon black, aluminum oxide, clay, alumina, talc, mica, kaolin, glass balloon, glass beads, calcium carbonate, magnesium carbonate, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, titanium oxide, Examples thereof include potassium titanate and barium sulfate.
  • the fillers may be used alone or in combination of two or more. Among these, it is preferable to include one or more selected from silica and carbon black.
  • the carbon black is not particularly limited, and examples thereof include SAF, ISAF, HAF, FF, FEF, GPF, SRF, CF, FT, and MT grade carbon black.
  • One type of carbon black may be used alone, or two or more types may be used in combination.
  • the silica is not particularly limited, and examples thereof include wet silica, dry silica, colloidal silica and the like. Silica may be used alone or in combination of two or more.
  • the rubber composition of the present embodiment contains silica as a filler, it is preferable to further contain a silane coupling agent in order to improve the blending effect of the silica.
  • the content of the filler in the rubber composition of the present embodiment is preferably 10 to 100 parts by mass with respect to 100 parts by mass of the rubber component (a).
  • the content is 10 parts by mass or more, the effect of improving the crack growth resistance can be obtained, and when the content is 100 parts by mass or less, the deterioration of the crack growth resistance can be sufficiently suppressed. it can.
  • the rubber composition of this embodiment can be obtained by mix
  • all the components may be compounded and kneaded at once, or each component may be compounded and kneaded in multiple stages such as two stages or three stages.
  • mixing kneaders, such as a roll, an internal mixer, and a Banbury rotor, can be used.
  • well-known molding machines such as an extrusion molding machine and a press, can be used.
  • the rubber composition of the present embodiment may be produced by crosslinking.
  • the crosslinking conditions are not particularly limited, and usually, a temperature of 140 to 180 ° C. and a time of 5 to 120 minutes can be employed.
  • the rubber composition of the present embodiment can be used for various rubber articles such as tires, conveyor belts, rubber crawlers, anti-vibration devices, seismic isolation devices and hoses described later.
  • the tire of the present invention is characterized by using the above-mentioned rubber composition.
  • a tire according to the present invention has high crack growth resistance and a high elastic modulus at high temperatures because the above-described rubber composition is used.
  • the tire comprises sites such as treads, base treads, sidewalls, belt coated rubbers, ply coated rubbers, side reinforced rubbers, and bead fillers.
  • the rubber composition mentioned above can be used for at least one of the parts mentioned above.
  • the rubber composition described above can be suitably used for the tread and the bead filler.
  • a conventional method can be used as a method of manufacturing the above-mentioned tire.
  • a drum for forming a tire members usually used for tire manufacture such as a carcass layer, a belt layer, and a tread layer consisting of an unvulcanized rubber composition and / or cords are sequentially laminated, and the drum is removed to obtain a green tire.
  • the desired green tire for example, a pneumatic tire
  • the desired green tire can be manufactured by heating and vulcanizing this green tire according to a conventional method.
  • the conveyor belt of the present invention is characterized by using the above rubber composition. Since the conveyor belt of the present invention uses the above-described rubber composition, it has high crack growth resistance and a high elastic modulus at high temperatures.
  • the conveyor belt includes an outer peripheral surface rubber (lower surface cover rubber) in contact with a drive pulley, a driven pulley, a shape retention rotor, and the like below the reinforcement made of a steel cord or the like, and a reinforcement And an outer peripheral surface rubber (upper surface cover rubber) in contact with the transport article.
  • the rubber composition mentioned above can be used for at least one of the parts mentioned above.
  • the rubber composition is heat-pressed and vulcanized to adhere and coat the rubber composition on the reinforcing material. It can be manufactured by doing.
  • the rubber crawler of the present invention is characterized by using the above rubber composition. Since the rubber crawler of the present invention uses the rubber composition described above, it has high crack growth resistance and a high elastic modulus at high temperatures.
  • the rubber crawler includes a steel cord, an intermediate rubber layer covering the steel cord, a core metal disposed on the intermediate rubber layer, and a body rubber surrounding the intermediate rubber layer and the core metal. And a plurality of lugs on the ground contact side of the main rubber layer.
  • the rubber composition mentioned above can be used for at least one of the parts mentioned above.
  • the rubber composition described above can be suitably used for the main rubber layer, in particular, the lug.
  • Vibration-proofing device The vibration-proofing device of the present invention is characterized by using the above rubber composition.
  • a vibration-damping device of the present invention uses the above-mentioned rubber composition, so it has high crack growth resistance and a high elastic modulus at high temperatures.
  • the type of vibration damping device is not particularly limited.
  • the seismic isolation device of the present invention is characterized by using the above rubber composition. Since the seismic isolation device of the present invention uses the above-described rubber composition, it has high crack growth resistance and a high elastic modulus at high temperatures.
  • the seismic isolation apparatus includes a stacked body in which soft layers and hard layers are alternately stacked, and a plug press-fit into a hollow portion formed in the center of the stacked body. And in one embodiment, the rubber composition mentioned above can be used for at least one of a soft layer and a plug.
  • Hose The hose of the present invention is characterized by using the above rubber composition. Since the hose of the present invention uses the above-described rubber composition, it has high crack growth resistance and a high elastic modulus at high temperatures.
  • the hose comprises an inner surface rubber layer (inner pipe rubber) located radially inward, an outer surface rubber layer located radially outer, and optionally between the inner surface rubber layer and the outer surface rubber layer. And a reinforcing layer located on the And in one embodiment, the rubber composition mentioned above can be used for at least one of an inner surface rubber layer and an outer surface rubber layer. Moreover, the rubber composition mentioned above can also be used for the hose which consists of a single rubber layer.
  • the obtained catalyst solution was added to the above-described pressure resistant stainless steel reactor and heated to 70 ° C.
  • ethylene as a non-conjugated olefin compound was charged at a pressure of 1.5 MPa into the above-described pressure resistant stainless steel reactor, and 80 mL of a toluene solution containing 20 g of 1,3-butadiene as a conjugated diene compound was further loaded over 8 hours And copolymerized at 70 ° C. for a total of 8.5 hours.
  • the ratio (mol%) of an ethylene unit, a styrene unit, and a butadiene unit from the integral ratio of each peak of ⁇ 1 > H-NMR spectrum (100 degreeC, d- tetrachloroethane standard: 6 ppm) I asked for.
  • the proportion of ethylene units was 85 mol%
  • the proportion of styrene units was 7 mol%
  • the proportion of butadiene units was 8 mol%.
  • the melting point was 63 ° C.
  • the glass transition temperature was ⁇ 28 ° C.
  • the energy of the endothermic peak was 35.6 J / g.
  • the degree of crystallinity was determined from the ratio of the crystal melting energy of polyethylene consisting of 100% crystal component and the melting peak energy of copolymer A measured by DSC, it was calculated as 12.1%.
  • the 13 C-NMR spectral chart of copolymer A no peak was observed at 10 to 24 ppm, and it was confirmed that copolymer A has a main chain consisting of only a non-cyclic structure.
  • the number average molecular weight (Mn), the weight average molecular weight (Mw) and the molecular weight distribution (Mw / Mn) of the resulting copolymer B were determined in the same manner as the copolymer A. As a result, the number average molecular weight (Mn) was 121,000, the weight average molecular weight (Mw) was 473,000, and the molecular weight distribution (Mw / Mn) was 3.88. Moreover, about the obtained copolymer B, it carried out similarly to the copolymer A, and calculated
  • the proportion of ethylene units was 43 mol%
  • the proportion of styrene units was 0 mol%
  • the proportion of butadiene units was 57 mol%.
  • the melting point, the glass transition temperature, and the energy of the endothermic peak at 0 to 120 ° C. were measured in the same manner as the copolymer A.
  • the melting point was 120 ° C.
  • the glass transition temperature was ⁇ 103 ° C.
  • the energy of the endothermic peak was 48.5 J / g.
  • the degree of crystallinity was determined from the ratio of the crystal melting energy of polyethylene consisting of 100% crystal component and the melting peak energy of copolymer B measured by DSC, it was calculated as 16.5%.
  • the present invention it is possible to provide a rubber composition capable of producing a rubber article having high crack growth resistance and a high elastic modulus at high temperature. Further, according to the present invention, it is possible to provide a tire, a conveyor belt, a rubber crawler, an anti-vibration device, a seismic isolation device and a hose having high resistance to crack growth and a high elastic modulus at high temperature.

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Abstract

L'invention fournit une composition de caoutchouc qui présente une résistance élevée à la propagation des fissures, et qui permet de fabriquer un article en caoutchouc présentant un module d'élasticité élevé à haute température. La composition de caoutchouc de l'invention est caractéristique en ce qu'elle comprend : un composant caoutchouc (a) qui contient un copolymère à multiconstituants possédant une unité diène conjugué, une unité oléfine non conjugué et une unité vinyle aromatique ; et une résine thermodurcissable (b).
PCT/JP2018/043449 2018-01-19 2018-11-26 Composition de caoutchouc, pneumatique, courroie transporteuse, chenille en caoutchouc, dispositif d'amortissement des vibrations, dispositif d'isolation sismique, et tuyau souple Ceased WO2019142501A1 (fr)

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JP2021066849A (ja) * 2019-10-28 2021-04-30 Ｔｏｙｏ Ｔｉｒｅ株式会社 免震構造体用ゴム組成物および免震構造体
CN112745543A (zh) * 2020-12-29 2021-05-04 贵州轮胎股份有限公司 超耐切割、抗裂口增长全钢井下矿用光面轮胎胎面胶料及制备方法
EP3950723A1 (fr) 2020-08-03 2022-02-09 Asahi Kasei Kabushiki Kaisha Composition de caoutchouc et pneumatique
WO2022034865A1 (fr) 2020-08-11 2022-02-17 旭化成株式会社 Corps moulé emballé, composition de caoutchouc de réticulation, procédé de fabrication de corps moulé emballé, procédé de fabrication de composition de caoutchouc de réticulation et bande de roulement de pneu
WO2022065509A1 (fr) 2020-09-28 2022-03-31 旭化成株式会社 Article moulé sous forme de balle
EP3988327A1 (fr) 2020-10-16 2022-04-27 Asahi Kasei Kabushiki Kaisha Composition de caoutchouc réticulable, procédé de production d'un caoutchouc réticulable, et bande de roulement pour pneu
WO2022091982A1 (fr) 2020-10-30 2022-05-05 旭化成株式会社 Composition de caoutchouc et pneumatique
WO2022149471A1 (fr) 2021-01-07 2022-07-14 旭化成株式会社 Composition de caoutchouc pour réticulation, composition de caoutchouc pour pneu, corps moulé pour flanc de pneu, feuille, procédé de production de flanc de pneu et flanc de pneu
EP4364963A1 (fr) 2022-11-07 2024-05-08 Sumitomo Rubber Industries, Ltd. Pneumatique

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JP2013155239A (ja) * 2012-01-27 2013-08-15 Bridgestone Corp ゴム組成物、ビードフィラー及びタイヤ
WO2015190072A1 (fr) * 2014-06-12 2015-12-17 株式会社ブリヂストン Copolymère multicomposant, composition de caoutchouc et pneu
JP2017075274A (ja) * 2015-10-16 2017-04-20 株式会社ブリヂストン 多元共重合体、ゴム組成物、架橋ゴム組成物、ゴム製品、及びタイヤ

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Publication number Priority date Publication date Assignee Title
JP2021066849A (ja) * 2019-10-28 2021-04-30 Ｔｏｙｏ Ｔｉｒｅ株式会社 免震構造体用ゴム組成物および免震構造体
JP7427418B2 (ja) 2019-10-28 2024-02-05 Ｔｏｙｏ Ｔｉｒｅ株式会社 免震構造体用ゴム組成物および免震構造体
EP3950723A1 (fr) 2020-08-03 2022-02-09 Asahi Kasei Kabushiki Kaisha Composition de caoutchouc et pneumatique
WO2022034865A1 (fr) 2020-08-11 2022-02-17 旭化成株式会社 Corps moulé emballé, composition de caoutchouc de réticulation, procédé de fabrication de corps moulé emballé, procédé de fabrication de composition de caoutchouc de réticulation et bande de roulement de pneu
WO2022065509A1 (fr) 2020-09-28 2022-03-31 旭化成株式会社 Article moulé sous forme de balle
EP3988327A1 (fr) 2020-10-16 2022-04-27 Asahi Kasei Kabushiki Kaisha Composition de caoutchouc réticulable, procédé de production d'un caoutchouc réticulable, et bande de roulement pour pneu
WO2022091982A1 (fr) 2020-10-30 2022-05-05 旭化成株式会社 Composition de caoutchouc et pneumatique
CN112745543A (zh) * 2020-12-29 2021-05-04 贵州轮胎股份有限公司 超耐切割、抗裂口增长全钢井下矿用光面轮胎胎面胶料及制备方法
WO2022149471A1 (fr) 2021-01-07 2022-07-14 旭化成株式会社 Composition de caoutchouc pour réticulation, composition de caoutchouc pour pneu, corps moulé pour flanc de pneu, feuille, procédé de production de flanc de pneu et flanc de pneu
EP4364963A1 (fr) 2022-11-07 2024-05-08 Sumitomo Rubber Industries, Ltd. Pneumatique

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