WO2019039504A1 - Packaging material for batteries, battery, and production method for packaging material for batteries - Google Patents
Packaging material for batteries, battery, and production method for packaging material for batteries Download PDFInfo
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- WO2019039504A1 WO2019039504A1 PCT/JP2018/030967 JP2018030967W WO2019039504A1 WO 2019039504 A1 WO2019039504 A1 WO 2019039504A1 JP 2018030967 W JP2018030967 W JP 2018030967W WO 2019039504 A1 WO2019039504 A1 WO 2019039504A1
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- WIPO (PCT)
- Prior art keywords
- packaging material
- layer
- battery
- protective layer
- battery packaging
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
Definitions
- the present invention relates to a battery packaging material, a battery, and a method of manufacturing the battery packaging material.
- the packaging material for batteries of is proposed (for example, refer to patent documents 1).
- the battery element can be sealed by heat-sealable resin layers facing each other and heat-sealing the peripheral portion by heat sealing.
- electrolyte solution may adhere to the base material layer located in the outermost layer surface of the packaging materials for batteries.
- the base material layer may be discolored, so a protective layer having electrolytic solution resistance and the like may be provided on the base material layer.
- the ink is printed on the surface of the base material layer side of the battery packaging material for the purpose of imparting distinctiveness to the battery packaging material, etc. to form a bar code, a pattern, characters, etc.
- a method (generally referred to as reverse printing) for printing on a battery packaging material by a method of laminating an adhesive and a metal foil on the substrate layer of the above is widely adopted.
- reverse printing for printing on a battery packaging material by a method of laminating an adhesive and a metal foil on the substrate layer of the above is widely adopted.
- the method of printing by such reverse printing is avoided in the battery packaging material. Therefore, conventionally, in the case of forming a print such as a bar code on the packaging material for a battery, generally, a method of sticking a seal on which the print is formed on the surface on the base layer side is employed.
- pad printing As a method of printing by direct printing of ink on the surface of the base material layer side of the battery packaging material, for example, pad printing (also referred to as tampo printing) is known.
- Pad printing is the following printing method. First, the ink is poured into the concave portion of the flat plate in which the pattern to be printed is etched. Next, the silicon pad is pressed from above the recess to transfer the ink to the silicon pad. Next, the ink transferred to the surface of the silicon pad is transferred to a print target to form a print on the print target.
- Such pad printing is easy to print on the surface of the battery packaging material after molding because the ink is transferred to the printing object using an elastic silicon pad or the like, and the battery element is a battery packaging material. After sealing, it has the advantage of being able to print on the battery.
- a protective layer having electrolytic solution resistance and the like may be provided on the base material layer.
- a protective layer for example, a protective layer cured using a curing agent such as a curing agent having an isocyanate group is known (for example, International Publication WO 2013/069698).
- barrier layer Along with the demand for thinner packaging materials for batteries, thinner barriers are being considered for the barrier layer, but while aluminum foil is excellent in formability, its rigidity is low and a large external force is generated from the inside or outside of the packaging material for batteries. When it is added, a hole may be formed in the aluminum foil, and the battery element may be exposed to the outside.
- a masking tape is attached to the surface of the battery (that is, the surface of the battery packaging material sealing the battery element) from the viewpoint of suppressing damage to the surface of the battery. May be exfoliated before the battery is used.
- the battery may be fixed to a housing or the like using a tape or the like, but the tape may be peeled off the surface of the battery, for example, in order to correct the position of the tape once attached.
- the battery packaging material follows the tape to form a wrinkle on the surface of the battery, and the wrinkle is formed by the wrinkle, and the cell comprising the battery packaging material and the positive electrode / separator / negative electrode There may be gaps between them.
- the electrolytic solution moves from the cell to the air gap, which causes the deterioration of the battery performance, or the air gap causes the battery packaging material and the cell to be in contact when the cell is vibrated, and the battery packaging material
- the heat-sealable resin layer may be damaged and cause corrosion.
- the present invention is excellent in the electrolyte resistance of the surface and the printing characteristics of the ink, and further has high rigidity, and it is difficult to form wrinkles when peeling the tape.
- the main purpose is to provide materials.
- another object of the present invention is to provide a method for producing the battery packaging material and a battery using the battery packaging material.
- the present inventors diligently studied to solve the above-mentioned problems. As a result, it is composed of a laminate having at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer in this order, from the outermost surface side of the protective layer when measured by attenuated total reflection, and the maximum value a of the absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1, the maximum value of absorbance detected from 2200 cm -1 in the range of 2300 cm -1
- B By satisfying the relationship of 0.05 ⁇ B / A ⁇ 0.75 with B, not only the electrolytic solution resistance is excellent, but also the printing characteristics of the ink are excellent, and further, high rigidity is obtained. It has been found that it becomes a battery packaging material in which wrinkles are less likely to be formed when peeling the tape.
- the present invention has been completed by further studies based on these findings.
- Item 1 It comprises a laminate having at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer in this order, Wherein when measured by attenuated total reflection Fourier transform infrared spectroscopy from the outermost surface side of the protective layer, the maximum value A of the absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1, 2200 cm - A battery packaging material, wherein the maximum absorbance B detected in the range of 1 to 2300 cm -1 satisfies the relationship of 0.05 ⁇ B / A ⁇ 0.75.
- the protective layer comprises a urethane resin formed of at least one polyol selected from the group consisting of polyester polyols having an hydroxyl group-containing group in a side chain and an acrylic polyol, and a compound having an isocyanate group.
- the packaging material for batteries as described in 2.
- Item 5. 5 The battery packaging material according to any one of items 1 to 4, further comprising an information carrier made of ink on at least a part of the surface of the protective layer.
- Item 6 The thickness of the laminate is 45 ⁇ m or more and 120 ⁇ m or less, The thickness of the stainless steel foil is 15 ⁇ m or more and 40 ⁇ m or less, The battery packaging material according to any one of Items 1 to 5, wherein the bending stiffness of the laminate is 0.60 gf ⁇ cm 2 / cm or more and 6.0 gf ⁇ cm 2 / cm or less. Item 7. The battery packaging material according to any one of Items 1 to 6, which has an adhesive layer between the base material layer and the stainless steel foil. Item 8. The battery packaging material according to any one of Items 1 to 7, which has an adhesive layer between the stainless steel foil and the heat-fusible resin layer. Item 9.
- a battery wherein a battery element comprising at least a positive electrode, a negative electrode, and an electrolyte is contained in a package formed of the battery packaging material according to any one of Items 1 to 8.
- Item 10 Laminating at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer to obtain a laminate; A curing step of curing the protective layer; Equipped with In the curing step, when measured by attenuated total reflection Fourier transform infrared spectroscopy from the outermost surface side of the protective layer, the maximum value of absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1 and a, as the wave number of the infrared and the maximum value B of the absorbance detected from 2200 cm -1 in the range of 2300 cm -1, satisfy the relationship of 0.05 ⁇ B / a ⁇ 0.75, the protective layer Of curing the battery packaging material.
- a battery packaging material which is excellent in the electrolytic solution resistance of the surface and the printing characteristics of the ink, and further has high rigidity and is difficult to form wrinkles when peeling the tape. be able to. Furthermore, according to the present invention, a battery using the battery packaging material and a method of manufacturing the battery packaging material can also be provided.
- the battery packaging material of the present invention comprises a laminate having at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer in this order, and Fourier transform from the outermost surface side of the protective layer when measured by attenuated total reflection infrared spectroscopy, and the maximum value a of the absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1, detected from 2200 cm -1 in the range of 2300 cm -1 And the maximum value B of the absorbance satisfies the relationship of 0.05 ⁇ B / A ⁇ 0.75.
- the battery packaging material of the present invention the method for producing the battery packaging material, and the battery using the battery packaging material will be described in detail.
- the numerical range indicated by “to” means “above” or “below”.
- the notation of 2 to 15 mm means 2 mm or more and 15 mm or less.
- the battery packaging material of the present invention comprises at least a protective layer 6, a base layer 1, a stainless steel foil 3 and a heat fusible resin layer 4 as shown in FIG. 1 and FIG. In the order listed.
- the protective layer 6 is the outermost layer
- the thermally fusible resin layer 4 is the innermost layer. That is, when assembling the battery, the battery element is sealed by sealing the battery element by thermally fusing the heat-fusible resin layers 4 located on the peripheral edge of the battery element.
- an adhesive layer 2 is provided between the base material layer 1 and the stainless steel foil 3 as needed for the purpose of enhancing the adhesiveness thereof. It may be In addition, as shown in FIG. 2, an adhesive layer 5 may be provided between the stainless steel foil 3 and the heat-fusible resin layer 4 as necessary for the purpose of enhancing the adhesiveness thereof.
- the thickness of the laminate constituting the battery packaging material of the present invention is not particularly limited, but it has high rigidity while being a thin battery packaging material and it is difficult to form wrinkles when peeling the tape From the viewpoint of forming a battery packaging material, preferably about 45 to 120 ⁇ m is mentioned. When the battery packaging material of the present invention is so thin, the energy density of the battery can be increased.
- the thickness of the laminate constituting the battery packaging material of the present invention is a thin battery packaging material, and has high rigidity, and it is difficult to form wrinkles when peeling off the tape.
- the lower limit is preferably about 45 ⁇ m or more, more preferably about 50 ⁇ m or more
- the upper limit is preferably about 120 ⁇ m or less, preferably about 91 ⁇ m or less, preferably about 86 ⁇ m or less, more preferably About 82 micrometers or less are mentioned.
- the preferred range of the thickness of the laminate is about 50 to 120 ⁇ m, about 55 to 120 ⁇ m, about 45 to 91 ⁇ m, about 45 to 86 ⁇ m, about 45 to 82 ⁇ m, about 50 to 91 ⁇ m, about 50 to 86 ⁇ m, about 50 to 82 ⁇ m And about 55 to 91 ⁇ m, about 55 to 86 ⁇ m, and about 55 to 82 ⁇ m.
- the thickness of the laminated body which comprises the packaging material 10 for batteries can be measured using a commercially available thickness measuring device.
- the bending stiffness of the laminate constituting the battery packaging material of the present invention is preferably in the range of 0.60 to 6.0 gf ⁇ cm 2 / cm.
- the lower limit of the bending stiffness is as follows: Preferably, it is about 0.60 gf ⁇ cm 2 / cm or more, more preferably about 0.65 gf ⁇ cm 2 / cm or more, still more preferably about 0.70 gf ⁇ cm 2 / cm or more, still more preferably about 0.80 gf ⁇ cm
- the upper limit thereof is preferably about 6.0 gf ⁇ cm 2 / cm or less, more preferably about 1.60 gf ⁇ cm 2 / cm or less, still more preferably about 1.55 gf ⁇ . cm 2 / cm or less can be mentioned.
- the bending stiffness about 0.60 to 6.0 gf ⁇ cm 2 / cm, about 0.65 to 6.0 gf ⁇ cm 2 / cm, about 0.70 to 6.0 gf ⁇ cm 2 / cm , About 0.80 to 6.0 gf ⁇ cm 2 / cm, about 0.60 to 1.55 gf ⁇ cm 2 / cm, about 0.65 to 1.60 gf ⁇ cm 2 / cm, about 0.65 to 1.55 gf ⁇ Cm 2 / cm, about 0.70 to 1. 60 gf ⁇ cm 2 / cm, about 0.70 to 1.55 gf ⁇ cm 2 / cm, about 0.80 to 1. 60 gf ⁇ cm 2 / cm, 0 There may be about 80 to 1.55 gf ⁇ cm 2 / cm.
- the bending stiffness of the laminate constituting the battery packaging material 10 can be adjusted, for example, by the thickness, composition, and the like of the layers constituting the laminate.
- the method of measuring the bending stiffness of the laminate constituting the battery packaging material is as follows. Specifically, it can be measured by the method described in the examples.
- the battery packaging material is cut into a rectangle (width perpendicular to the flow direction during film formation: TD) 80 mm and length (flow direction during film formation: MD 100 mm) to obtain a test sample.
- the obtained test sample is obtained.
- the bending stiffness (gf ⁇ cm 2 / cm) is measured using a commercially available bending stiffness tester under the following conditions: curvature change rate: 0.1 / cm ⁇ sec, clamping distance: 1 cm, maximum curvature
- curvature change rate 0.1 / cm ⁇ sec
- clamping distance 1 cm
- maximum curvature The average value of the bending stiffness for 10 test samples is 2.5 cm -1 , and the average value of the bending stiffness is taken as the bending stiffness of the battery packaging material, so that the 80 mm wide edge of the test sample coincides with the clamp axial direction. Fasten to 2 clamps.
- the battery packaging material of the present invention preferably has a puncture strength of at least 15 N when pierced from the side of the base material layer measured by a method according to JIS Z 1 707: 1997, and is in the range of 15 to 60 N It is more preferable that
- the method of measuring the puncture strength of the laminate constituting the battery packaging material 10 is as follows. Specifically, it can be measured by the method described in the examples.
- the puncture strength from the base material layer side of the laminate constituting the battery packaging material is measured by the method according to the definition of JIS Z1707: 1997. Specifically, in a measurement environment of 23 ⁇ 2 ° C. and relative humidity (50 ⁇ 5)%, a test piece is fixed with a stand of 115 mm in diameter having a 15 mm opening at the center and a pressing plate, diameter 1.0 mm, A semicircular needle with a tip shape radius of 0.5 mm is pierced at a speed of 50 ⁇ 5 mm per minute, and the maximum stress until the needle penetrates is measured. The number of test pieces is five, and the average value is determined. When the number of test pieces is insufficient and five can not be measured, the measurable number is measured, and the average value is determined.
- a tape which fixes a battery to a housing etc. for example, as a pressure-sensitive adhesive component, a rubber-based component, an acrylic-based component, a urethane-based component, a silicone-based component and a styrene-isoprene block copolymer (SIS) -based component
- SIS styrene-isoprene block copolymer
- a protective layer 6 is provided for the purpose of improving the electrolyte resistance and the printing characteristics of the ink.
- the protective layer 6 is a layer located on the outermost layer (opposite to the heat fusible resin layer) when the battery is assembled.
- the maximum value of absorbance in the present invention is the maximum value of absorbance measured by attenuated total reflection in Fourier transform infrared spectroscopy, and is measured as the number of integrations 32 times and wave number resolution 4 cm ⁇ 1 .
- the maximum value of the absorbance detected in the infrared wave number range of 2800 cm -1 to 3000 cm -1 mainly represents the maximum value of the absorbance due to the C—H stretching vibration.
- Specific measurement conditions of attenuated total reflection in Fourier transform infrared spectroscopy are as follows.
- the "range from 2800 cm -1 3000 cm -1" includes 2800 cm -1 and 3000 cm -1, the "range of 2200 cm -1 in 2300 cm -1", the include 2200 cm -1 and 2300 cm -1 Be
- a baseline is taken by connecting wave numbers 2750 to 3100 cm -1 with a straight line, and the maximum intensity absorbance up to the maximum value of absorbance at the baseline and wave number range of 2800 to 3000 cm -1
- B A baseline is drawn by connecting a wave number of 2000 to 2500 cm -1 with a straight line, and the intensity to the maximum value of the absorbance at the baseline and the wave number range of 2200 to 2300 cm -1
- the protective layer 6 preferably contains a compound having an isocyanate group (for example, a part of the compound having an isocyanate group used as a curing agent remains without reacting with the main agent).
- the protective layer 6 is preferably formed of at least one polyol (main agent) selected from the group consisting of a polyester polyol having an hydroxyl group in the side chain and an acrylic polyol, and a compound having an isocyanate group. It contains urethane resin.
- the battery packaging material of the present invention by leaving a predetermined amount of unreacted isocyanate group of the curing agent, not only the electrolytic solution resistance by the protective layer 6 is improved, but also on the surface of the protective layer 6 The ink is easily fixed and the printing characteristics of the ink are further improved.
- the maximum value A of the absorbance and the maximum value B of the absorbance satisfy 0.10 ⁇ B / A ⁇ 0. It is preferable to satisfy 70 relationships. Further, from the viewpoint of improving the abrasion resistance in addition to the electrolytic solution resistance and the printing characteristics of the ink, the maximum value A of the absorbance and the maximum value B of the absorbance satisfy 0.10 ⁇ B / A ⁇ 0.60. It is particularly preferred to satisfy the relationship
- the resin (main agent that reacts with the curing agent) that forms the protective layer 6 includes a functional group (for example, hydroxyl group, amino group) that reacts with the later-described isocyanate group-containing compound (curing agent).
- a functional group for example, hydroxyl group, amino group
- curing agent the later-described isocyanate group-containing compound
- polyester polyols examples include polyester polyols obtained by reacting one or more kinds of dibasic acids with one or more kinds of compounds having three or more hydroxyl groups. The unreacted part of the hydroxyl groups of the compound having three or more hydroxyl groups becomes the hydroxyl group of the side chain of the polyester polyol.
- dibasic acids examples include aliphatic dibasic acids such as succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid and brassic acid; isophthalic acid, terephthalic acid, naphthalene dicarboxylic acid and the like Aromatic dibasic acids and the like.
- Examples of the compound having three or more hydroxyl groups include hexanetriol, trimethylolpropane, pentaerythritol and the like.
- the polyester polyol may be added to the compound having three or more of the dibasic acid and the hydroxyl group, and a compound in which a diol is reacted may be used as needed.
- the diol include aliphatic diols such as ethylene glycol, propylene glycol, butanediol, neopentyl glycol, methylpentanediol, hexanediol, heptanediol, octanediol, nonanediol, decanediol, dodecanediol, etc .; cyclohexanediol, Alicyclic diols such as hydrogenated xylylene glycol; aromatic diols such as xylylene glycol and the like.
- the copolymer which has as a main component the repeating unit derived from (meth) acrylic acid obtained by copolymerizing at least a hydroxyl-containing acryl monomer and (meth) acrylic acid is mentioned, for example.
- hydroxyl group-containing acrylic monomer examples include 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate.
- alkyl (meth) acrylate monomers as an alkyl group, methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group) Group, i-butyl group, t-butyl group, 2-ethylhexyl group, cyclohexyl group etc.); (meth) acrylamide, N-alkyl (meth) acrylamide, N, N-dialkyl (meth) acrylamide (alkyl) Examples of the group include methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, t
- the polyol compound can be used according to the required function or performance, and one type may be used alone, or two or more types may be used in combination.
- the protective layer 6 formed of a polyurethane resin can be obtained by using the polyol compound (main agent) and the compound having an isocyanate group (hardening agent).
- an acrylic polyol is preferable because it is more excellent in electrolytic solution resistance.
- the resin contained in the protective layer 6 may be one in which all functional groups capable of reacting with isocyanate groups have reacted with a compound having an isocyanate group (curing agent), or the curing agent and the unreacted one. (For example, those in which the hydroxyl group of the polyol compound at least partially remains) may be included.
- the curing agent having an isocyanate group is not particularly limited, and known isocyanate compounds can be used.
- isocyanate compounds include aliphatic diisocyanates such as hexamethylene diisocyanate (HMDI) and trimethylhexamethylene diisocyanate (TMDI); alicyclic diisocyanates such as isophorone diisocyanate (IPDI); xylylene diisocyanate (XDI) and the like
- the method for forming the protective layer 6 is not particularly limited.
- a resin composition containing a main agent and a curing agent having an isocyanate group is coated on one surface of the base layer 1, and heating, light irradiation, etc. And a method of curing a part of the curing agent.
- the thickness of the protective layer 6 is not particularly limited, but is preferably about 0.5 to 10 ⁇ m, more preferably about 1 to 5 ⁇ m from the viewpoint of further improving the electrolyte resistance and the printing characteristics of the ink. .
- the protective layer 6 may contain an additive.
- the additive include fine particles having a particle diameter of about 0.5 nm to 5 ⁇ m.
- the material of the additive is not particularly limited, and examples thereof include metals, metal oxides, inorganic substances, and organic substances.
- the shape of the additive is not particularly limited, and examples thereof include spheres, fibers, plates, indeterminate shapes, and balloons.
- talc silica, graphite, kaolin, montmorrroid, montmorillonite, synthetic mica, hydrotalcite, silica gel, zeolite, aluminum hydroxide, magnesium hydroxide, zinc oxide, magnesium oxide, aluminum oxide, Neodymium oxide, antimony oxide, titanium oxide, cerium oxide, calcium sulfate, barium sulfate, calcium carbonate, calcium silicate, lithium carbonate, calcium benzoate, calcium oxalate, magnesium stearate, alumina, carbon black, carbon nanotubes, high Melting point nylon, crosslinked acrylic, crosslinked styrene, crosslinked polyethylene, benzoguanamine, gold, aluminum, copper, nickel and the like can be mentioned.
- additives may be used alone or in combination of two or more.
- silica, barium sulfate and titanium oxide are preferably mentioned from the viewpoint of dispersion stability and cost.
- the surface may be subjected to various surface treatments such as insulation treatment, high dispersion treatment, and the like.
- the content of the additive in the protective layer 6 is not particularly limited, but preferably about 5 to 30% by mass, more preferably about 5 to 20% by mass.
- the step of fixing the battery packaging material and the protective case with an adhesive tape is carried out.
- an additive for example, a filler such as silica particles
- the adhesion area of the adhesive tape and the protective layer 6 increases, and the battery packaging material and the protective case
- fixation of can be made more rigid.
- the ink can be suitably printed on at least a part of the surface of the protective layer 6. That is, in the battery packaging material in which the ink is printed on the surface of the protective layer 6 in the present invention, the ink (cured product of ink, dried product, etc.) printed on the surface of the protective layer 6 is exposed.
- the printed ink can form an information carrier by printing, for example, a bar code, a pattern, characters and the like. At least a part of the surface of the protective layer 6 may be provided with an information carrier made of ink.
- the ink used for printing is not particularly limited, and any known ink can be used.
- a photocurable ink which is cured by irradiation with ultraviolet light an inkjet ink used for an ink jet printer, etc. It can be used.
- the ink usually contains a component having a functional group that reacts with an isocyanate group such as a hydroxyl group or an amino group.
- the base material layer 1 is a layer located between the protective layer 6 and the stainless steel foil 3.
- the material for forming the base material layer 1 include polyester, polyamide, epoxy resin, acrylic resin, fluorine resin, polyurethane, silicon resin, phenol resin, polyetherimide, polyimide, and mixtures and copolymers thereof. It can be mentioned.
- polyesters include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, copolymer polyester having ethylene terephthalate as the main component of the repeating unit, and butylene terephthalate as the main component of the repeating unit. Copolymerized polyesters and the like.
- a copolymerized polyester having ethylene terephthalate as the main component of the repeating unit specifically, a copolymer polyester in which ethylene terephthalate is polymerized as the main component of the repeating unit with ethylene isophthalate (hereinafter, polyethylene (terephthalate / isophthalate) Polyethylene (terephthalate / isophthalate), polyethylene (terephthalate / adipate), polyethylene (terephthalate / sodium sulfoisophthalate), polyethylene (terephthalate / sodium isophthalate), polyethylene (terephthalate / phenyl-dicarboxylate) And polyethylene (terephthalate / decanedicarboxylate).
- polyethylene (terephthalate / isophthalate) Polyethylene (terephthalate / isophthalate)
- Polyethylene (terephthalate / isophthalate) Polyethylene (terephthalate / isophthalate)
- polyesters having butylene terephthalate as the main component of the repeating unit specifically, a copolymer polyester in which butylene terephthalate is polymerized with butylene isophthalate as the main component of the repeating unit (hereinafter, polybutylene (terephthalate / isophthalate) And polybutylene (terephthalate / adipate), polybutylene (terephthalate / sebacate), polybutylene (terephthalate / decanedicarboxylate), polybutylene naphthalate and the like.
- polyesters may be used alone or in combination of two or more. Polyester has an advantage that it is excellent in electrolytic solution resistance and is less likely to be whitened due to adhesion of the electrolytic solution, and is suitably used as a forming material of the base material layer 1.
- polyamides specifically, aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 12, nylon 46, and copolymers of nylon 6 and nylon 66; terephthalic acid and / or isophthalic acid Hexamethylenediamine-isophthalic acid-terephthalic acid copolymerized polyamide such as nylon 6 I, nylon 6 T, nylon 6 IT, nylon 6 I 6 T (I is isophthalic acid, T represents terephthalic acid) containing constitutional units derived from An aromatic polyamide such as pamide (MXD6); an alicyclic polyamide such as polyaminomethylcyclohexyl adipamide (PACM 6); and a copolymer of a lactam component and an isocyanate component such as 4,4'-diphenylmethane diisocyanate.
- MXD6 pamide
- POM 6 polyaminomethylcyclohexyl adipamide
- POM 6 polyaminomethylcyclohex
- the stretched polyamide film is excellent in stretchability, can prevent the occurrence of whitening due to resin cracking of the base material layer 1 at the time of molding, and is suitably used as a forming material of the base material layer 1.
- the base material layer 1 may be formed of a uniaxially or biaxially stretched resin film, or may be formed of an unstretched resin film. Among them, a uniaxially or biaxially stretched resin film, in particular a biaxially stretched resin film, is suitably used as the substrate layer 1 because its heat resistance is improved by orientation crystallization. In addition, the base material layer 1 may be formed by coating the above-described material on the stainless steel foil 3.
- nylon polyester
- biaxially stretched nylon biaxially stretched polyester
- biaxially stretched nylon is mentioned.
- the thickness of the base material layer 1 may be, for example, about 3 to 20 ⁇ m. More specifically, when the base material layer 1 is made of polyamide such as nylon, the thickness of the base material layer 1 is preferably about 3 to 20 ⁇ m, more preferably about 10 to 15 ⁇ m. When the substrate layer 1 is made of polyester such as polyethylene terephthalate, the thickness of the substrate layer 1 is preferably about 3 to 15 ⁇ m, more preferably about 3 to 10 ⁇ m.
- the adhesive layer 2 is a layer provided as needed in order to bond the base material layer 1 and the stainless steel foil 3.
- the adhesive layer 2 is formed of an adhesive that can bond the base material layer 1 and the stainless steel foil 3.
- the adhesive used to form the adhesive layer 2 may be a two-part curable adhesive, or may be a one-part curable adhesive.
- the adhesion mechanism of the adhesive used to form the adhesive layer 2 is not particularly limited, and may be any of a chemical reaction type, a solvent volatilization type, a heat melting type, a heat pressure type, and the like.
- Polyether-based adhesive such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, polycarbonate, copolyester, etc.
- Polyether-based adhesive Polyurethane-based adhesive
- Epoxy-based resin Epoxy-based resin
- Phenolic resin Polyamide-based resin such as nylon 6, nylon 66, nylon 12, copolymerized polyamide
- Polyolefin acid-modified polyolefin, metal-modified polyolefin, etc.
- Polyolefin resins Polyvinyl acetate resins; Cellulose adhesives; (Meth) acrylic resins; Polyimide resins; Urea resins, amino resins such as melamine resins; Chloroprene rubber, Nitrile rubber Silicone resin; - styrene rubbers such as butadiene rubber, such as fluorinated ethylene propylene copolymer.
- adhesive components may be used alone or in combination of two or more.
- the combination mode of two or more adhesive components is not particularly limited, but, for example, as the adhesive component, a mixed resin of a polyamide and an acid-modified polyolefin, a mixed resin of a polyamide and a metal-modified polyolefin, a polyamide and a polyester, Examples thereof include mixed resins of polyester and acid-modified polyolefin, and mixed resins of polyester and metal-modified polyolefin. Among them, the ductility, durability under high humidity conditions and yellowing suppression action, thermal degradation suppressing action during heat sealing, etc. are excellent, and the laminate strength between the base material layer 1 and the stainless steel foil 3 is lowered. From the viewpoint of suppressing the generation of delamination effectively, it is preferable to use a polyurethane-based two-component curable adhesive; polyamide, polyester, or a blend resin of these with modified polyolefin.
- the adhesive layer 2 may be multilayered with different adhesive components.
- the adhesive component disposed on the substrate layer 1 side is used as a base from the viewpoint of improving the lamination strength of the base material layer 1 and the stainless steel foil 3 It is preferable to select a resin that is excellent in adhesion to the layer 1 and to select an adhesive component that is excellent in adhesiveness to the stainless steel foil 3 as the adhesive component disposed on the stainless steel foil 3 side.
- the adhesive layer 2 is multilayered with different adhesive components, specifically, as an adhesive component disposed on the stainless steel foil 3 side, preferably, acid-modified polyolefin, metal-modified polyolefin, polyester and acid-modified A mixed resin with a polyolefin, a resin containing a copolyester, etc. may be mentioned.
- the adhesive layer 2 may also contain a colorant.
- the adhesive layer 2 contains a coloring agent
- the battery packaging material can be colored.
- the colorant known ones such as pigments and dyes can be used. Moreover, only one type of colorant may be used, or two or more types may be mixed and used.
- the inorganic pigment preferably, carbon black, titanium oxide and the like can be mentioned.
- the pigment of an organic type Preferably an azo pigment, a phthalocyanine pigment, a condensation polycyclic pigment etc. are mentioned.
- azo pigments include soluble pigments such as watching red and carmine 6C; insoluble azo pigments such as monoazo yellow, disazo yellow, pyrazolone orange, pyrazolone red and permanent red, and examples of phthalocyanine pigments include copper phthalocyanine pigments, no Blue-based pigments and green-based pigments as metal phthalocyanine pigments may be mentioned, and as condensed polycyclic pigments, dioxazine violet, quinacridone violet etc. may be mentioned. In addition, as pigments, pearl pigments, fluorescent pigments and the like can be used.
- carbon black is preferable, for example, in order to make the appearance of the battery packaging material black.
- the average particle size of the pigment is not particularly limited, and, for example, about 0.05 to 5 ⁇ m, preferably about 0.08 to 2 ⁇ m.
- the average particle diameter of a pigment be the median diameter measured by laser diffraction / scattering type particle diameter distribution measuring apparatus.
- the content of the pigment in the adhesive layer 2 is not particularly limited as long as the battery packaging material is colored, and may be, for example, about 5 to 60% by mass.
- a colored layer may be provided between the base material layer 1 and the adhesive layer 2.
- the colored layer can be formed, for example, by applying an ink containing a colorant to the surface of the base layer 1.
- the colorant known ones such as pigments and dyes can be used. Moreover, only one type of colorant may be used, or two or more types may be mixed and used.
- the coloring agent contained in a colored layer the same thing as what was illustrated in the column of [adhesive layer 2] is illustrated.
- the ink for forming the colored layer is not particularly limited, and known inks can be used. Specific examples of the ink include, for example, an ink containing a colorant, a diamine, a polyol, and a curing agent.
- a solvent contained in ink a well-known thing can be used, for example, toluene etc. are mentioned.
- the thickness of the adhesive layer 2 is, for example, about 2 to 10 ⁇ m, preferably about 3 to 5 ⁇ m.
- the stainless steel foil 3 is a layer which functions as a barrier layer for preventing water vapor, oxygen, light and the like from invading the inside of the battery in addition to the strength improvement of the battery packaging material. is there.
- the stainless steel foil 3 examples include austenitic stainless steel foil and ferritic stainless steel foil.
- the stainless steel foil 3 is an austenitic stainless steel from the viewpoint of providing a battery packaging material having high rigidity and being difficult to form wrinkles when peeling the tape and further having excellent formability.
- it is made of steel.
- austenitic stainless steel constituting the stainless steel foil 3 include SUS304, SUS301, SUS316L, etc. Among them, for batteries having high piercing strength and excellent electrolyte resistance and formability From the viewpoint of forming a packaging material, SUS304 is particularly preferable.
- the thickness of the stainless steel foil 3 is not particularly limited, but from the viewpoint of making the packaging material for a battery thinner, it has a high piercing strength and is excellent in electrolyte resistance and formability. From the above, it is preferably 40 ⁇ m or less, more preferably about 10 to 40 ⁇ m, more preferably about 10 to 30 ⁇ m, and still more preferably about 15 to 25 ⁇ m.
- the stainless steel foil 3 is subjected to chemical conversion treatment on at least one surface, preferably at least the surface on the side of the heat-fusible resin layer 4, and more preferably on both surfaces, for stabilization of adhesion, prevention of dissolution and corrosion, etc. Is preferred.
- the chemical conversion treatment is a treatment for forming an acid resistant film on the surface of the stainless steel foil 3.
- the chemical conversion treatment is, for example, chromate treatment using a chromium compound such as chromium nitrate, chromium fluoride, chromium sulfate, chromium acetate, chromium oxalate, chromium biphosphate, chromium acetate, acetyl acetate, chromium chloride, potassium chromium sulfate, etc .; phosphoric acid Phosphoric acid treatment using phosphoric acid compounds such as sodium, potassium phosphate, ammonium phosphate, polyphosphoric acid and the like; using an aminated phenol polymer consisting of repeating units represented by the following general formulas (1) to (4) Chromate treatment etc. are mentioned. In the aminated phenol polymer, repeating units represented by the following general formulas (1) to (4) may be contained singly or in any combination of two or more. It is also good.
- a chromium compound such as chromium nitrate,
- X represents a hydrogen atom, a hydroxy group, an alkyl group, a hydroxyalkyl group, an allyl group or a benzyl group.
- R 1 and R 2 are the same or different and each represents a hydroxy group, an alkyl group or a hydroxyalkyl group.
- examples of the alkyl group represented by X, R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group and an isobutyl group.
- Examples thereof include linear or branched alkyl groups having 1 to 4 carbon atoms such as a tert-butyl group.
- examples of the hydroxyalkyl group represented by X, R 1 and R 2 include, for example, hydroxymethyl group, 1-hydroxyethyl group, 2-hydroxyethyl group, 1-hydroxypropyl group, 2-hydroxypropyl group, 3- A linear or branched C1-C4 straight-chain or branched one having one hydroxy group such as hydroxypropyl group, 1-hydroxybutyl group, 2-hydroxybutyl group, 3-hydroxybutyl group, 4-hydroxybutyl group etc.
- An alkyl group is mentioned.
- X is preferably any of a hydrogen atom, a hydroxy group and a hydroxyalkyl group.
- the number average molecular weight of the aminated phenol polymer composed of the repeating units represented by the general formulas (1) to (4) is, for example, about 500 to 1,000,000, preferably about 1,000 to 20,000.
- a coating in which fine particles of metal oxide such as aluminum oxide, titanium oxide, cerium oxide, tin oxide or barium sulfate are dispersed in phosphoric acid is coated
- a method of forming a corrosion resistant treatment layer on the surface of the stainless steel foil 3 by baking at about 150 ° C. or higher is coated
- a resin layer may be formed by crosslinking the cationic polymer with a crosslinking agent.
- the cationic polymer for example, polyethyleneimine, an ionic polymer complex composed of polyethyleneimine and a polymer having a carboxylic acid, primary amine grafted acrylic resin having a primary amine grafted on an acrylic main skeleton, polyallylamine or Its derivatives, aminophenol and the like can be mentioned.
- These cationic polymers may be used alone or in combination of two or more.
- a crosslinking agent the compound which has an at least 1 sort (s) of functional group chosen from the group which consists of an isocyanate group, a glycidyl group, a carboxyl group, and an oxazoline group, a silane coupling agent etc. are mentioned, for example.
- These crosslinking agents may be used alone or in combination of two or more.
- one type of chemical conversion treatment may be performed alone, or two or more types of chemical conversion treatments may be performed in combination. Furthermore, these chemical conversion treatments may be performed using one type of compound alone, or may be performed using two or more types of compounds in combination.
- a chromic acid treatment more preferably a chemical conversion treatment in which a chromium compound, a phosphoric acid compound, and an aminated phenol polymer are combined.
- chromium compounds chromic acid compounds are preferred.
- the amount of the acid resistant coating formed on the surface of the stainless steel foil 3 in the chemical conversion treatment is not particularly limited, but may be, for example, the case where chromate treatment is performed by combining a chromic acid compound, a phosphoric acid compound, and an aminated phenol polymer.
- the chromic acid compound is about 0.5 to 50 mg, preferably about 1.0 to 40 mg, in terms of chromium
- the phosphorus compound is about 0.5 to 50 mg, preferably in terms of phosphorus, per 1 m 2 of the surface of stainless steel foil 3 It is desirable that about 1.0 to 40 mg and an aminated phenolic polymer be contained at a ratio of about 1 to 200 mg, preferably about 5.0 to 150 mg.
- the chemical conversion treatment is performed by applying a solution containing a compound used to form an acid-resistant film on the surface of the stainless steel foil 3 by a bar coating method, a roll coating method, a gravure coating method, an immersion method, etc.
- the heating temperature is about 70 to 200.degree. C.
- the stainless steel foil 3 may be subjected in advance to a degreasing treatment by an alkaline immersion method, an electrolytic cleaning method, an acid cleaning method, an electrolytic acid cleaning method or the like. By performing the degreasing treatment as described above, the chemical conversion treatment of the surface of the stainless steel foil 3 can be performed more efficiently.
- the thermally fusible resin layer 4 corresponds to the innermost layer, and is a layer that thermally fuses the thermally fusible resin layers when the battery is assembled to seal the battery element.
- the resin component used for the heat-fusible resin layer 4 is not particularly limited as long as it can be heat-fused, but examples include polyolefins, cyclic polyolefins, carboxylic acid-modified polyolefins, and carboxylic acid-modified cyclic polyolefins.
- the resin constituting the heat-fusible resin layer 4 may or may not contain a polyolefin skeleton, and preferably contains a polyolefin skeleton.
- the resin constituting the heat-fusible resin layer 4 can be analyzed by, for example, infrared spectroscopy, gas chromatography-mass spectrometry, etc., as long as it contains a polyolefin skeleton, and the analysis method is not particularly limited.
- infrared spectroscopy when measuring the infrared spectroscopy at a maleic anhydride-modified polyolefin, a peak derived from maleic acid is detected in the vicinity of the wave number of 1760 cm -1 and near the wave number 1780 cm -1. However, if the acid denaturation degree is low, the peak may be small and not detected. In that case, analysis is possible by nuclear magnetic resonance spectroscopy.
- polystyrene resin examples include polyethylenes such as low density polyethylene, medium density polyethylene, high density polyethylene and linear low density polyethylene; homopolypropylene, block copolymers of polypropylene (for example, block copolymers of propylene and ethylene), polypropylene Polypropylenes such as random copolymers of (for example, random copolymers of propylene and ethylene); terpolymers of ethylene-butene-propylene and the like.
- polyethylenes such as low density polyethylene, medium density polyethylene, high density polyethylene and linear low density polyethylene
- homopolypropylene block copolymers of polypropylene (for example, block copolymers of propylene and ethylene)
- polypropylene Polypropylenes such as random copolymers of (for example, random copolymers of propylene and ethylene); terpolymers of ethylene-butene-propylene and the like.
- polyethylene and polypropylene are mentioned.
- the cyclic polyolefin is a copolymer of an olefin and a cyclic monomer, and examples of the olefin which is a constituent monomer of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, isoprene and the like. .
- a cyclic monomer which is a constituent monomer of the cyclic polyolefin for example, cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, norbornadiene, and the like can be mentioned.
- these polyolefins preferred are cyclic alkenes, more preferably norbornene.
- styrene is also mentioned as a constituent monomer.
- the carboxylic acid-modified polyolefin is a polymer modified by block polymerization or graft polymerization of the polyolefin with a carboxylic acid.
- carboxylic acid used for modification include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, itaconic anhydride and the like.
- the carboxylic acid-modified cyclic polyolefin is obtained by copolymerizing part of the monomers constituting the cyclic polyolefin with an ⁇ , ⁇ -unsaturated carboxylic acid or an anhydride thereof, or ⁇ , ⁇ to the cyclic polyolefin A polymer obtained by block polymerization or graft polymerization of an unsaturated carboxylic acid or its anhydride.
- the cyclic polyolefin to be carboxylic acid modified is the same as described above.
- denaturation it is the same as that used for modification
- carboxylic acid-modified polyolefins preferred are carboxylic acid-modified polypropylenes.
- the heat fusible resin layer 4 may be formed of one type of resin component alone, or may be formed of a blend polymer in which two or more types of resin components are combined. Furthermore, although the heat fusible resin layer 4 may be formed of only one layer, it may be formed of two or more layers of the same or different resin components.
- the heat-fusible resin layer 4 may contain a lubricant.
- the lubricant is not particularly limited, but preferably includes amide lubricants.
- the amide-based lubricant is not particularly limited as long as it has an amide group, and preferably includes fatty acid amides and aromatic bisamides.
- the lubricant may be used alone or in combination of two or more.
- fatty acid amides include saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylolamides, saturated fatty acid bisamides, unsaturated fatty acid bisamides and the like.
- saturated fatty acid amide include lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, hydroxystearic acid amide and the like.
- unsaturated fatty acid amide include oleic acid amide and erucic acid amide.
- substituted amide examples include N-oleyl palmitic acid amide, N-stearyl stearic acid amide, N-stearyl oleic acid amide, N-oleyl stearic acid amide, N-stearyl erucic acid amide and the like.
- methylolamide examples include methylol stearic acid amide and the like.
- saturated fatty acid bisamide examples include methylenebisstearic acid amide, ethylenebiscapric acid amide, ethylenebislauric acid amide, ethylenebisstearic acid amide, ethylenebishydroxystearic acid amide, ethylenebisbehenic acid amide, hexamethylene bisstearin Acid amide, hexamethylene bisbehenamide, hexamethylene hydroxystearic amide, N, N'-distearyl adipamide, N, N'-distearyl sebacate amide and the like can be mentioned.
- unsaturated fatty acid bisamides include ethylene bis oleic acid amide, ethylene bis erucic acid amide, hexamethylene bis oleic acid amide, N, N'-dioleyl adipic acid amide, N, N'-dioleyl sebacic acid amide Etc.
- fatty acid ester amides include stearoamidoethyl stearate and the like.
- aromatic bisamides include m-xylylene bis-stearic acid amide, m-xylylene bis-hydroxystearic acid amide, N, N'-distearyl isophthalic acid amide and the like.
- the content thereof may be appropriately selected, but is preferably about 700 to 1200 ppm, more preferably about 800 to 1100 ppm.
- the content of the lubricant in the heat fusible resin layer 4 is the content of the lubricant present inside the heat fusible resin layer 4 and the lubricant present in the surface of the heat fusible resin layer 4. It is a total amount.
- the thickness of the heat-fusible resin layer 4 can be appropriately selected, and may be about 10 to 40 ⁇ m, preferably about 15 to 30 ⁇ m.
- the adhesive layer 5 is a layer provided as needed between the stainless steel foil 3 and the heat-fusible resin layer 4 in order to firmly bond them.
- the adhesive layer 5 is formed of a resin capable of adhering the stainless steel foil 3 and the heat fusible resin layer 4.
- resin used for formation of adhesion layer 5 the thing of the adhesion mechanism, the kind of adhesive agent component, etc. can be used for the adhesive agent illustrated by adhesive agent layer 2, and the like.
- resin used for formation of the contact bonding layer 5 polyolefin resin, such as polyolefin mentioned above-mentioned heat-fusion resin layer 4, cyclic polyolefin, carboxylic acid modified polyolefin, carboxylic acid modified cyclic polyolefin, can also be used. .
- the polyolefin a carboxylic acid-modified polyolefin is preferable, and a carboxylic acid-modified polypropylene is particularly preferable, from the viewpoint of excellent adhesion between the stainless steel foil 3 and the heat sealable resin layer 4. That is, the resin constituting the adhesive layer 5 may or may not contain a polyolefin skeleton, and preferably contains a polyolefin skeleton. It is possible to analyze that the resin constituting the adhesive layer 5 contains a polyolefin skeleton, for example, by infrared spectroscopy, gas chromatography mass spectrometry, etc., and there is no particular limitation on the analysis method.
- a peak derived from maleic acid is detected in the vicinity of the wave number of 1760 cm -1 and near the wave number 1780 cm -1.
- the peak may be small and not detected. In that case, analysis is possible by nuclear magnetic resonance spectroscopy.
- the adhesive layer 5 is a cured product of a resin composition containing an acid-modified polyolefin and a curing agent.
- an acid-modified polyolefin preferably, the same ones as the carboxylic acid-modified polyolefin and the carboxylic acid-modified cyclic polyolefin exemplified in the heat fusible resin layer 4 can be exemplified.
- the curing agent is not particularly limited as long as it cures acid-modified polyolefin.
- examples of the curing agent include epoxy-based curing agents, polyfunctional isocyanate-based curing agents, carbodiimide-based curing agents, oxazoline-based curing agents, and the like.
- the epoxy curing agent is not particularly limited as long as it is a compound having at least one epoxy group.
- the epoxy curing agent include epoxy resins such as bisphenol A diglycidyl ether, modified bisphenol A diglycidyl ether, novolak glycidyl ether, glycerin polyglycidyl ether, polyglycerin polyglycidyl ether and the like.
- the polyfunctional isocyanate-based curing agent is not particularly limited as long as it is a compound having two or more isocyanate groups.
- Specific examples of polyfunctional isocyanate-based curing agents include isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), those obtained by polymerizing or nurifying these, and mixtures thereof And copolymers with other polymers.
- curing agent the polycarbodiimide compound which has a carbodiimide group 2 or more at least is preferable.
- the oxazoline-based curing agent is not particularly limited as long as it is a compound having an oxazoline skeleton.
- Specific examples of the oxazoline curing agent include Epocross series manufactured by Nippon Shokubai Co., Ltd.
- the curing agent may be composed of two or more types of compounds.
- the content of the curing agent in the resin composition forming the adhesive layer 5 is preferably in the range of about 0.1 to 50% by mass, and more preferably in the range of about 0.1 to 30% by mass, More preferably, it is in the range of about 0.1 to 10% by mass.
- the thickness of the adhesive layer 5 is not particularly limited as long as it exhibits the function as an adhesive layer, but when using the adhesive exemplified in the adhesive layer 2, it is preferably about 2 to 10 ⁇ m, more preferably 2 to 10 There is about 5 ⁇ m. Further, in the case of using the resin exemplified for the heat fusible resin layer 4, it is preferably about 2 to 30 ⁇ m, more preferably about 10 to 20 ⁇ m. In the case of a cured product of an acid-modified polyolefin and a curing agent, it is preferably about 30 ⁇ m or less, more preferably about 0.1 to 20 ⁇ m, and still more preferably about 0.5 to 5 ⁇ m. When the adhesive layer 5 is a cured product of a resin composition containing an acid-modified polyolefin and a curing agent, the adhesive layer 5 can be formed by applying the resin composition and curing it by heating or the like.
- the method for producing the battery packaging material of the present invention is not particularly limited as long as a laminate obtained by laminating each layer of a predetermined composition is obtained. That is, in the battery packaging material of the present invention, at least a protective layer, a base material layer, a stainless steel foil, and a heat-fusible resin layer are laminated to obtain a laminate, and the protective layer is cured. And, in the curing step, the infrared wave number is in the range of 2800 cm.sup.- 1 to 3000 cm.sup.- 1 as measured by attenuated total reflection from the outermost surface side of the protective layer by Fourier transform infrared spectroscopy.
- the detected absorbance maximum value a of the maximum value B of the absorbance wave number of infrared rays are detected from 2200 cm -1 in the range of 2300 cm -1 is a relation 0.05 ⁇ B / a ⁇ 0.75
- a method of curing the protective layer is exemplified. Specifically, for example, it can be manufactured as follows.
- laminate A in which at least the base material layer 1 and the stainless steel foil 3 are sequentially laminated is formed.
- the laminate A is formed, for example, by a gravure coating method using an adhesive used for forming the adhesive layer 2 on the base material layer 1 or on the stainless steel foil 3 whose surface has been subjected to a chemical conversion treatment as needed. It can carry out by the dry lamination method which makes the stainless steel foil 3 or the substrate layer 1 concerned laminate, and hardens the adhesive layer 2 after applying and drying with application methods, such as a coating method.
- the heat fusible resin layer 4 is laminated on the stainless steel foil 3 of the laminate A.
- the resin component constituting the heat fusible resin layer 4 is gravure-coated on the stainless steel foil 3 of the laminate A. It may be applied by a coating method or the like.
- the adhesive layer 5 is provided between the stainless steel foil 3 and the heat fusible resin layer 4, for example, (1) the adhesive layer 5 and the heat fusible property on the stainless steel foil 3 of the laminate A Method of laminating by co-extrusion of the resin layer 4 (co-extrusion laminating method) (2) Separately, a laminated body in which the adhesive layer 5 and the heat-fusible resin layer 4 are laminated is formed.
- Method of laminating on the stainless steel foil 3 by thermal lamination method (3) extruding or solution coating an adhesive for forming the adhesive layer 5 on the stainless steel foil 3 of the laminated body A, drying at high temperature and further drying
- a method of laminating by a method such as baking and laminating a thermally adhesive resin layer 4 previously formed into a sheet on the adhesive layer 5 by a thermal laminating method, (4) stainless steel foil 3 of a laminated body A, Heat-weldable wood pre-formed into a sheet Between the layer 4, while pouring the adhesive layer 5 was melted, and a method of bonding a laminate A and the heat-welding resin layer 4 through the adhesive layer 5 (sandwich lamination method).
- the resin composition for forming the protective layer 6 is applied to the surface of the base layer 1, and a part of the isocyanate groups of the curing agent is reacted to cure the protective layer.
- a method of reacting a part of isocyanate group of a hardening agent, heating, light irradiation, etc. are mentioned.
- the infrared ray measured by attenuated total reflection in Fourier transform infrared spectroscopy is and the maximum value a of the absorbance wavenumber is detected from 2800 cm -1 in the range of 3000 cm -1, and the maximum value B of the absorbance detected from 2200 cm -1 in the range of 2300cm -1, 0.05 ⁇ B / a It can be adjusted to satisfy the relationship of ⁇ 0.75.
- the step of forming the protective layer 6 on the surface of the base layer 1 may be performed before laminating the base layer 1 and the stainless steel foil 3.
- the stainless steel foil 3 may be formed on the surface of the base layer 1 opposite to the protective layer 6.
- the protective layer 6 may be formed on the surface of the base material layer 1 before laminating the thermally fusible resin layer 4.
- each layer constituting the laminate improves or stabilizes film forming ability, lamination processing, final product secondary processing (pouching, embossing) suitability, etc., as necessary.
- surface activation treatments such as corona treatment, blast treatment, oxidation treatment, and ozone treatment may be performed.
- the battery packaging material of the present invention before or after molding the battery packaging material (forming for forming a space for sealing the battery element), or before or after housing the battery element after molding,
- the ink may be printed on the surface of the protective layer 6.
- the battery packaging material obtained by the manufacturing method of the present invention has an infrared wavenumber of 2800 cm.sup.- 1 to 3000 cm.sup.- 1 when measured by attenuated total reflection of Fourier transform infrared spectroscopy from the outermost surface side of the protective layer 6.
- the maximum value B of the absorbance detected from 2200 cm -1 in the range of 2300 cm -1 is a certain relationship 0.05 ⁇ B / a ⁇ 0.75 sufficiency Therefore, the ink can be suitably printed even by pad printing in which the ink is easily repelled. Therefore, on at least a part of the surface of the protective layer 6, for example, printing of a bar code, a handle, characters and the like can be suitably formed.
- the ink used for printing is as described above.
- the battery packaging material of the present invention is used to form a package for sealing and housing battery elements such as a positive electrode, a negative electrode, and an electrolyte. That is, the battery element can be accommodated in a package formed of the battery packaging material of the present invention.
- the battery element provided with at least a positive electrode, a negative electrode, and an electrolyte is covered with the metal terminal connected to each of the positive electrode and the negative electrode using the package formed of the battery packaging material of the present invention.
- the flange portion area in which the heat fusible resin layers are in contact
- the heat fusible resin layers of the flange portion are heat sealed Sealing provides a battery using the battery packaging material.
- the heat fusible resin part of the battery packaging material of this invention may become inside (surface which contacts a battery element).
- the battery packaging material of the present invention is used in the battery of the present invention, for example, the battery packaging material of the present invention is preferably molded, and is also suitable for the surface of the battery after the battery element is sealed.
- the ink can be printed, and the information carrier can be suitably formed on at least a part of the surface of the battery, for example, by printing a bar code, a handle, characters and the like.
- the battery packaging material of the present invention may be used for either a primary battery or a secondary battery, but is preferably a secondary battery.
- the type of secondary battery to which the battery packaging material of the present invention is applied is not particularly limited.
- lithium ion battery, lithium ion polymer battery, lead storage battery, nickel hydrogen storage battery, nickel cadmium storage battery, nickel Iron storage batteries, nickel-zinc storage batteries, silver oxide-zinc storage batteries, metal air batteries, multivalent cation batteries, capacitors, capacitors and the like can be mentioned.
- lithium ion batteries and lithium ion polymer batteries are mentioned as a suitable application object of the packaging material for batteries of the present invention.
- Example 1-3 and Comparative Examples 1 and 2 On the base material layer 1 made of a stretched nylon film (ONY), a barrier layer made of stainless steel foil (SUS) subjected to chemical conversion treatment on both sides was laminated by a dry lamination method. Specifically, a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound) is applied to one surface of a stainless steel foil to form an adhesive layer 2 (3 ⁇ m thick) on the stainless steel foil 3 did. Then, the adhesive layer 2 and the base material layer 1 on the stainless steel foil 3 are bonded by pressure heating, and then an aging process is performed to laminate the base material layer 1 / adhesive layer 2 / stainless steel foil 3 The body was prepared.
- a two-component urethane adhesive a polyol compound and an aromatic isocyanate compound
- the chemical conversion treatment of stainless steel foil is carried out by a roll coating method so that the coating amount of chromium is 10 mg / m 2 (dry weight) of a treatment liquid composed of a phenol resin, a chromium fluoride compound and phosphoric acid. It apply
- a two-component olefin adhesive (a resin composition containing an acid-modified polypropylene resin and an epoxy resin) was applied to the stainless steel foil 3 side of the laminate, and an adhesive layer 5 was formed on the stainless steel foil 3. Furthermore, the unstretched polypropylene film (CPP) as the heat-fusible resin layer 4 was laminated on the adhesive layer 5. Next, the obtained laminate was heated and subjected to an aging treatment.
- a resin composition for forming the protective layer 6 (20% by mass of polyester polyol having a hydroxyl value of 7 mg KOH / g and weight average molecular weight 15000, and aroma as a curing agent having an isocyanate group Resin composition containing 15% by mass of tolylene diisocyanate (TDI), which is an aliphatic diisocyanate curing agent, and 65% by mass of a solvent of methyl ethyl ketone by a gravure coating method to form a protective layer 6 on the surface of the substrate layer 1 (Thickness 2.5 ⁇ m).
- TDI tolylene diisocyanate
- a battery packaging material comprising a laminated film in which protective layer 6 / base material layer 1 / adhesive layer 2 / stainless steel foil 3 / adhesive layer 5 / heat sealable resin layer 4 are sequentially laminated is obtained. .
- Example 1-3 and Comparative Examples 1 and 2 aging was performed under the conditions described in Table 1 after all of the layers were laminated.
- the total thickness of the drawn nylon film (ONY), stainless steel foil (SUS), the adhesive layer, the heat fusible resin layer, and the laminate is as described in Table 1.
- SUS304 austenitic stainless steel foil
- a battery packaging material was produced in the same manner as in Example 1-3 and Comparative Examples 1 and 2, respectively, except that the above were added.
- the battery packaging materials of Examples 4-7, 13 and 15 and Comparative Examples 3 and 4 after all the layers were laminated, aging was performed under the conditions described in Table 1, respectively.
- the total thickness of the drawn nylon film (ONY), stainless steel foil (SUS), the adhesive layer, the heat fusible resin layer, and the laminate is as described in Table 1.
- SUS304 austenitic stainless steel foil
- Example 13 SUS444 ferrritic stainless steel foil
- the barrier layer which consists of stainless steel foil (SUS) which gave chemical conversion treatment on both surfaces was laminated by the dry lamination method. Specifically, a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound) is applied to one surface of a stainless steel foil to form an adhesive layer 2 (3 ⁇ m thick) on the stainless steel foil 3 did. Then, the adhesive layer 2 and the base material layer 1 on the stainless steel foil 3 are bonded by pressure heating, and then an aging process is performed to laminate the base material layer 1 / adhesive layer 2 / stainless steel foil 3 The body was prepared. The chemical conversion treatment of the stainless steel foil was performed in the same manner as in Example 1-3 and Comparative Examples 1 and 2.
- a two-component olefin adhesive (a resin composition containing an acid-modified polypropylene resin and an epoxy resin) is applied to the stainless steel foil 3 side of the laminate.
- the adhesive layer 5 was formed on the stainless steel foil 3.
- the unstretched polypropylene film (CPP) as the heat-fusible resin layer 4 was laminated on the adhesive layer 5.
- the obtained laminate was heated and subjected to an aging treatment.
- Example 10 on the stainless steel foil 3 side of the laminate, coextrusion of maleic anhydride polypropylene (PPa) as the adhesive layer 5 and polypropylene (PP) as the heat fusible resin layer 4 did.
- PPa maleic anhydride polypropylene
- PP polypropylene
- Example 4-7 and Comparative Examples 3 and 4 a filler (silica particles having an average particle diameter of 1.0 ⁇ m) was added so that the proportion in the resin composition forming the protective layer 6 would be 10% by mass.
- a protective layer 6 was formed (thickness 3 ⁇ m).
- a battery packaging material comprising a laminated film in which protective layer 6 / base material layer 1 / adhesive layer 2 / stainless steel foil 3 / adhesive layer 5 / heat sealable resin layer 4 are sequentially laminated is obtained. .
- Example 8-10 SUS304 (austenitic stainless steel foil) was used as the stainless steel foil.
- SUS301 austenitic stainless steel foil
- Example 12 as stainless steel foil
- SUS316L austenitic stainless steel foil
- Example 14 SUS444 (ferritic stainless steel foil) was used as the stainless steel foil.
- the barrier layer which consists of aluminum foil (ALM) which gave chemical conversion treatment on both surfaces was laminated by the dry lamination method. Specifically, a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound) was applied to one surface of an aluminum foil to form an adhesive layer 2 (3 ⁇ m in thickness) on the aluminum foil. Then, after bonding the adhesive layer 2 on the aluminum foil and the base layer 1 under pressure heating, an aging treatment was carried out to prepare a laminate of base layer 1 / adhesive layer 2 / aluminum foil. . The chemical conversion treatment of the aluminum foil was performed in the same manner as the chemical conversion treatment of the stainless steel foils of Example 1-3 and Comparative Examples 1 and 2.
- a two-component olefin adhesive (a resin composition containing an acid-modified polypropylene resin and an epoxy resin) is applied to the aluminum foil side of the laminate to form an adhesive layer 5 on the aluminum foil.
- the unstretched polypropylene film (CPP) as the heat-fusible resin layer 4 was laminated on the adhesive layer 5.
- the obtained laminate was heated and subjected to an aging treatment.
- Example 4-7 and Comparative Example 3-5 a filler (silica particles having an average particle diameter of 1.0 ⁇ m) was added so that the proportion in the resin composition forming the protective layer 6 would be 10% by mass.
- a protective layer 6 was formed (thickness 3 ⁇ m).
- a battery packaging material comprising a laminated film in which the protective layer 6 / the base material layer 1 / the adhesive layer 2 / the aluminum foil / the adhesive layer 5 / the heat fusible resin layer 4 are sequentially laminated is obtained.
- the maximum value of absorbance is the maximum value of absorbance measured by attenuated total reflection in Fourier transform infrared spectroscopy, and is measured as integration number 32 times and wave number resolution 4 cm ⁇ 1 .
- Specific measurement conditions of attenuated total reflection in Fourier transform infrared spectroscopy are as follows.
- a baseline is taken by connecting wave numbers 2750 to 3100 cm -1 with a straight line, and the maximum intensity absorbance up to the maximum value of absorbance at the baseline and wave number range of 2800 to 3000 cm -1
- B A baseline is drawn by connecting a wave number of 2000 to 2500 cm -1 with a straight line, and the intensity to the maximum value of the absorbance at the baseline and the wave number range of 2200 to 2300 cm -1
- Pad printing was performed on the surface of the protective layer of the battery packaging material obtained above to evaluate the printing characteristics of the ink.
- the pad printing machine used SPACE PAD 6GX made by Mishima Co., Ltd. Further, as the ink, UV ink PJU-A black manufactured by Navitas Co., Ltd. was used.
- the ink printed on the surface of the protective layer was cured by irradiation with UV for 30 seconds from a distance of 10 cm at an ultraviolet wavelength of 254 nm with a handy UV lamp SUV-4 manufactured by As One.
- the area of the printing surface was 100 mm 2 .
- the printed surface after curing was observed with an optical microscope to evaluate the printing characteristics of the ink according to the following criteria.
- the following evaluations A and B indicate that the printing characteristics of the ink are good.
- the printing of the ink was performed under an environment of a temperature of 24 ° C. and a relative humidity of 50%.
- the results are shown in Table 1.
- each battery packaging material 10 obtained above is cut out in a size of width 15 mm and length 175 mm, and a double-sided adhesive tape 20 (width 5 mm and length 125 mm) is formed on the surface of the protective layer. 3M company # 610, thickness 120 ⁇ m) was pasted. Over this, the surface of the protective layer 6 of the battery packaging material 10 cut out with a width of 15 mm and a length of 300 mm is overlapped, and the crimping device described in JIS-Z0237: 2009 adhesive tape and adhesive sheet test method 10.2.4.
- the battery packaging material 10 and the double-sided adhesive tape 20 were pressure-bonded using In an environment with a temperature of 24 ° C.
- the mass of the roller of the pressure bonding apparatus reciprocates twice at a speed of 2 kg and 10 mm / sec.
- the battery packaging material 10 cut out with a width of 15 mm and a length of 300 mm was folded back at 180 ° at the end of the double-sided adhesive tape 20
- the battery packaging material 10 was fixed at the top and bottom of a tensile tester, and a tensile test was performed at a temperature of 24 ° C. and a relative humidity of 50% at a peeling angle of 180 ° and a speed of 50 mm / min to evaluate tape adhesion. .
- the obtained peel strength was calculated as an average value excluding the first 25 mm and the last 20 mm of the measurement, and the tape adhesion was evaluated based on the criteria shown below. The results are shown in Table 1.
- the male mold was placed on the side of the heat fusible resin layer to form a concave portion on the heat fusible resin layer side and a convex portion on the base layer side.
- the clearance between male and female molds was 0.3 mm.
- the surface of the female die has a maximum height roughness (nominal value of Rz) of 3.2 ⁇ m as defined in Table 2 of the surface roughness standard piece for comparison in JIS B 0 656-1: 2002 Annex 1 (Reference). It is.
- the surface of the male mold has a maximum height roughness (nominal value of Rz) specified in Table 2 of the surface roughness standard piece for comparison in JIS B 0 656-1: 2002 Annex 1 (reference) is 1.6 ⁇ m. .
- the evaluation criteria for formability are as follows. The results are shown in Table 1.
- B Limit forming depth 2.0 mm to 2.5 mm or less
- C Limit forming depth 1.5 mm or less
- Each of the battery packaging materials 10 obtained above is molded using a female die and a male die at a pressing pressure of 0.9 MPa in an environment with a temperature of 24 ° C. and a relative humidity of 50% to obtain the following battery sizes 1 and 2
- the concave portion of the In molding a male mold is disposed on the side of the heat fusible resin layer 4 to form a recessed portion on the heat fusible resin layer 4 side and a convex portion on the protective layer 6 side.
- the clearance between male and female molds was 0.3 mm.
- the surface of the female die has a maximum height roughness (nominal value of Rz) of 3.2 ⁇ m as defined in Table 2 of the surface roughness standard piece for comparison in JIS B 0 656-1: 2002 Annex 1 (Reference). It is.
- the surface of the male mold has a maximum height roughness (nominal value of Rz) specified in Table 2 of the surface roughness standard piece for comparison in JIS B 0 656-1: 2002 Annex 1 (reference) is 1.6 ⁇ m. .
- Battery size 1 Width of recess 30 mm, length 90 mm, molding depth 3 mm
- Battery size 2 Width of recess 94 mm, length 128 mm, molding depth 3 mm
- the formability evaluation is evaluation B
- the forming depth of battery size 1 and cell size 2 is 2 mm
- the formability evaluation is evaluation C in Example 14
- the molding depths of the battery size 1 and the battery size 2 were respectively 1.5 mm.
- an acrylic plate 21 having a width of 91 mm, a length of 125 mm, and a height of 3 mm (corresponding to the direction of molding depth) in the concave portion of the battery packaging material of battery size 2 Inserted.
- the inserted acrylic plate 21 was fixed using double-sided tape NO 751B manufactured by Teraoka Seisakusho Co., Ltd. so as to be in close contact with the bottom of the concave portion of the battery packaging material 10.
- double-sided tape 31 (# 610 manufactured by 3M, 120 ⁇ m thick) and aluminum foil 41 (35 ⁇ m) with a width of 5 mm and a length of 50 mm as an adhesive tape on surface 10a of the convex part of the molded part
- the double-sided tape 31 is attached to the surface 10a of the convex portion side of the molding portion of the battery packaging material 10 by making one reciprocation from the top of the aluminum foil 41 with a rubber roller of 200 g.
- ONY is a stretched nylon film
- PET is a polyethylene terephthalate film
- SUS is a stainless steel foil
- ALM is an aluminum foil
- UR is a cured product of a two-component urethane adhesive
- OE is a cured polyolefin resin and epoxy resin.
- CPP means unstretched polypropylene film
- PPa means maleic anhydride polypropylene
- PP means polypropylene.
- the numerical value described behind the layer means the thickness ( ⁇ m) of the layer, for example, “ONY10” means “stretched nylon film with a thickness of 10 ⁇ m”.
- the barrier layer is made of stainless steel foil, and the B / A value is 0.10 to 0.70.
- the printing properties and abrasion resistance of the ink are also excellent, and the evaluation of formation of wrinkles due to bending stiffness, puncture strength, and tape peeling is also possible. It turns out that it is excellent.
- the tape adhesion is also excellent.
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- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
本発明は、電池用包装材料、電池、及び電池用包装材料の製造方法に関する。 The present invention relates to a battery packaging material, a battery, and a method of manufacturing the battery packaging material.
従来、様々なタイプの電池が開発されているが、あらゆる電池において、電極や電解質などの電池素子を封止するために包装材料が不可欠な部材になっている。従来、電池用包装として金属製の包装材料が多用されていたが、近年、電気自動車、ハイブリッド電気自動車、パソコン、カメラ、携帯電話などの高性能化に伴い、電池には、多様な形状が要求されると共に、薄型化や軽量化が求められている。しかしながら、従来多用されていた金属製の電池用包装材料では、形状の多様化に追従することが困難であり、しかも軽量化にも限界があるという欠点がある。 Conventionally, various types of batteries have been developed, but in all batteries, a packaging material has become an indispensable member for sealing battery elements such as electrodes and electrolytes. Conventionally, metal packaging materials have been widely used as packaging for batteries, but in recent years, various shapes are required for batteries as the performance of electric vehicles, hybrid electric vehicles, personal computers, cameras, mobile phones, etc. is improved. Needs to be thinner and lighter. However, in the case of metal battery packaging materials that have been widely used in the past, it is difficult to follow the diversification of the shape, and there is also a drawback that there is a limit to weight reduction.
そこで、多様な形状に加工が容易で、薄型化や軽量化を実現し得る電池用包装材料として、基材層/接着剤層/バリア層/熱融着性樹脂層が順次積層されたフィルム状の電池用包装材料が提案されている(例えば、特許文献1参照)。このようなフィルム状の電池用包装材料では、熱融着性樹脂層同士を対向させて周縁部をヒートシールにて熱融着させることにより電池素子を封止できるように形成されている。 Therefore, a film shape in which a base material layer / adhesive layer / barrier layer / thermal adhesive resin layer are sequentially laminated as a packaging material for a battery which can be easily processed into various shapes and can realize thinning and weight reduction The packaging material for batteries of is proposed (for example, refer to patent documents 1). In such a film-like battery packaging material, the battery element can be sealed by heat-sealable resin layers facing each other and heat-sealing the peripheral portion by heat sealing.
上記のような電池用包装材料を用いて電池を製造する際には、電池用包装材料の最外層表面に位置する基材層に電解液が付着する場合がある。基材層に電解液が付着すると、基材層が変色する場合があるため、基材層の上に耐電解液性などを有する保護層が設けられることがある。 When manufacturing a battery using the above packaging materials for batteries, electrolyte solution may adhere to the base material layer located in the outermost layer surface of the packaging materials for batteries. When the electrolytic solution adheres to the base material layer, the base material layer may be discolored, so a protective layer having electrolytic solution resistance and the like may be provided on the base material layer.
また、電池用包装材料に識別性を付与することなどを目的として、電池用包装材料の基材層側の表面にインキを印刷して、バーコード、柄、文字などを形成し、印刷した側の基材層の上に接着剤、金属箔を積層する方法により、電池用包装材料に印字する方法(一般に裏刷りと称される)が広く採用されている。しかしながら、基材層とバリア層との間にこのような印刷面が存在すると、基材層とバリア層との密着性が低下して、層間においてデラミネーションが生じやすくなる。特に、電池用包装材料が適用される電池には、高い安全性が要求されるため、このような裏刷りによって印字する方法は、電池用包装材料においては敬遠されている。したがって、従来、電池用包装材料にバーコードなどの印字を形成する場合には、一般に、印字が形成されたシールを基材層側の表面に貼り付ける方法が採用されている。 In addition, the ink is printed on the surface of the base material layer side of the battery packaging material for the purpose of imparting distinctiveness to the battery packaging material, etc. to form a bar code, a pattern, characters, etc. A method (generally referred to as reverse printing) for printing on a battery packaging material by a method of laminating an adhesive and a metal foil on the substrate layer of the above is widely adopted. However, when such a printing surface is present between the base material layer and the barrier layer, the adhesion between the base material layer and the barrier layer is reduced, and delamination tends to occur between the layers. In particular, since the battery to which the battery packaging material is applied requires high safety, the method of printing by such reverse printing is avoided in the battery packaging material. Therefore, conventionally, in the case of forming a print such as a bar code on the packaging material for a battery, generally, a method of sticking a seal on which the print is formed on the surface on the base layer side is employed.
しかしながら、印字が形成されたシールを基材層側の表面に貼り付けると、電池用包装材料の厚みや重さが増大する。よって、電池用包装材料に対する近年の更なる薄型化や軽量化の傾向から、電池用包装材料の基材層側の表面に直接インキの印刷により印字する方法が検討されている。 However, when the seal on which the print is formed is attached to the surface on the base layer side, the thickness and weight of the battery packaging material increase. Therefore, from the recent trend of thinning and weight reduction of the packaging material for batteries, a method of printing directly on the surface of the packaging material for batteries by printing with ink has been studied.
電池用包装材料の基材層側の表面に直接インキの印刷により印字する方法としては、例えば、パッド印刷(タンポ印刷とも称される)などが知られている。パッド印刷とは、次のような印刷方法である。まず、印字したいパターンがエッチングされた平板の凹部にインキを流し込む。次に、当該凹部の上からシリコンパッドを押し当てて、シリコンパッドにインキを転移させる。次に、シリコンパッド表面に転移されたインキを印刷対象物に転写して、印刷対象物に印字を形成する。このようなパッド印刷は、弾性のあるシリコンパッドなどを用いてインキが印刷対象物に転写されるため、成形後の電池用包装材料の表面にも印刷しやすく、電池素子を電池用包装材料で封止した後に、電池に印字することができるという利点を有する。 As a method of printing by direct printing of ink on the surface of the base material layer side of the battery packaging material, for example, pad printing (also referred to as tampo printing) is known. Pad printing is the following printing method. First, the ink is poured into the concave portion of the flat plate in which the pattern to be printed is etched. Next, the silicon pad is pressed from above the recess to transfer the ink to the silicon pad. Next, the ink transferred to the surface of the silicon pad is transferred to a print target to form a print on the print target. Such pad printing is easy to print on the surface of the battery packaging material after molding because the ink is transferred to the printing object using an elastic silicon pad or the like, and the battery element is a battery packaging material. After sealing, it has the advantage of being able to print on the battery.
前述の通り、基材層に電解液が付着すると、基材層が変色する場合があるため、基材層の上に耐電解液性などを有する保護層が設けられることがある。このような保護層としては、例えばイソシアネート基を有する硬化剤など、硬化剤を用いて硬化された保護層が知られている(例えば、国際公開WO2013/069698号公報)。ところが、本発明者らが検討したところ、イソシアネート基を有する硬化剤を用いて硬化された保護層を設けた際に、イソシアネート基の反応が不十分(未反応のイソシアネートが大量に残っている)であると耐電解液性が発現せず、一方でイソシアネート基の反応が進みすぎてしまう(未反応のイソシアネートが残っていない)と耐電解液性は向上するものの、このような保護層の表面にインキを印刷しようとすると、保護層の表面でインキが弾かれて、インキが定着しにくくなり、インキが形成されない抜け部分が生じることがあることが明らかとなった。特に、パッド印刷によって印刷した場合の印刷適性が不十分になる傾向があることが明らかとなった。 As described above, when the electrolytic solution adheres to the base material layer, the base material layer may be discolored, and thus a protective layer having electrolytic solution resistance and the like may be provided on the base material layer. As such a protective layer, for example, a protective layer cured using a curing agent such as a curing agent having an isocyanate group is known (for example, International Publication WO 2013/069698). However, when the present inventors examined, when providing the protective layer hardened using the curing agent which has an isocyanate group, the reaction of an isocyanate group is inadequate (a large amount of unreacted isocyanate remains) If this is the case, the electrolyte resistance does not develop, while the reaction of the isocyanate group proceeds too much (no unreacted isocyanate remains), although the electrolyte resistance is improved, the surface of such a protective layer When it was tried to print the ink on the surface of the protective layer, it was found that the ink was repelled to make it difficult for the ink to be fixed, resulting in the occurrence of a missing portion where the ink is not formed. In particular, it has become clear that the printability tends to be inadequate when printed by pad printing.
また、近年、電池のエネルギー密度をより高めて、電池をより一層小型化するために、電池用包装材料のより一層の薄型化が求められている。一方、電池製造時、電池が搭載された製品の輸送時、使用時などにおいては、製品に大きな衝撃が加わることがある。この際、電池素子を収容している電池用包装材料に対しても、内側または外側から大きな外力が加わることがある。 Further, in recent years, in order to further increase the energy density of the battery and further miniaturize the battery, a further reduction in thickness of the battery packaging material is required. On the other hand, at the time of manufacturing of a battery, at the time of transportation of a product on which the battery is mounted, at the time of use, etc., a large impact may be applied to the product. At this time, a large external force may be applied to the battery packaging material containing the battery element from the inside or the outside.
電池用包装材料の薄型化の要求と共に、バリア層についても薄型化が検討されているが、アルミニウム箔は、成形性に優れる反面、剛性が低く、電池用包装材料の内側または外側から大きな外力が加わった場合に、アルミニウム箔に穴があき、電池素子が外部に露出する虞がある。 Along with the demand for thinner packaging materials for batteries, thinner barriers are being considered for the barrier layer, but while aluminum foil is excellent in formability, its rigidity is low and a large external force is generated from the inside or outside of the packaging material for batteries. When it is added, a hole may be formed in the aluminum foil, and the battery element may be exposed to the outside.
また、電池の製造過程においては、電池の表面に傷が付くことを抑制する観点から、電池の表面(すなわち、電池素子を封止している電池用包装材料の表面)にマスキングテープが貼り付けられ、電池が使用されるまでの間に剥離されることがある。また、電池は、テープなどを用いて筐体等に固定されることがあるが、例えば、一度貼り付けたテープの位置を修正するために、電池の表面からテープを剥離されることがある。このように電池の表面からテープを剥離する際に、テープに電池用包装材料が追従して電池の表面に皺が形成されて、皺により電池用包装材料と正極/セパレータ/負極からなるセルとの間に空隙ができる場合がある。そうすると、電解液がセルから空隙に移動することで電池性能低下の原因になることや、空隙ができることでセルに振動が与えられたときに電池用包装材料とセルが接触し、電池用包装材料の熱融着性樹脂層に傷が付き、腐食の原因になることがある。 In addition, in the battery manufacturing process, a masking tape is attached to the surface of the battery (that is, the surface of the battery packaging material sealing the battery element) from the viewpoint of suppressing damage to the surface of the battery. May be exfoliated before the battery is used. Also, the battery may be fixed to a housing or the like using a tape or the like, but the tape may be peeled off the surface of the battery, for example, in order to correct the position of the tape once attached. Thus, when peeling the tape from the surface of the battery, the battery packaging material follows the tape to form a wrinkle on the surface of the battery, and the wrinkle is formed by the wrinkle, and the cell comprising the battery packaging material and the positive electrode / separator / negative electrode There may be gaps between them. Then, the electrolytic solution moves from the cell to the air gap, which causes the deterioration of the battery performance, or the air gap causes the battery packaging material and the cell to be in contact when the cell is vibrated, and the battery packaging material The heat-sealable resin layer may be damaged and cause corrosion.
このような状況下、本発明は、表面の耐電解液性及びインキの印刷特性に優れており、さらに、高い剛性を有しており、テープを剥離する際に皺が形成され難い電池用包装材料を提供することを主な目的とする。さらに、本発明は、当該電池用包装材料の製造方法、及び当該電池用包装材料用いた電池を提供することも目的とする。 Under such circumstances, the present invention is excellent in the electrolyte resistance of the surface and the printing characteristics of the ink, and further has high rigidity, and it is difficult to form wrinkles when peeling the tape. The main purpose is to provide materials. Furthermore, another object of the present invention is to provide a method for producing the battery packaging material and a battery using the battery packaging material.
本発明者らは、前記課題を解決すべく鋭意検討を行った。その結果、少なくとも、保護層と、基材層と、ステンレス鋼箔と、熱融着性樹脂層とをこの順に有する積層体からなり、前記保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足していることにより、耐電解液性に優れるだけでなく、インキの印刷特性に優れ、さらに、高い剛性を有しており、テープを剥離する際に皺が形成され難い電池用包装材料となることを見出した。本発明は、これらの知見に基づいて、さらに検討を重ねることにより完成したものである。 The present inventors diligently studied to solve the above-mentioned problems. As a result, it is composed of a laminate having at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer in this order, from the outermost surface side of the protective layer when measured by attenuated total reflection, and the maximum value a of the absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1, the maximum value of absorbance detected from 2200 cm -1 in the range of 2300 cm -1 By satisfying the relationship of 0.05 ≦ B / A ≦ 0.75 with B, not only the electrolytic solution resistance is excellent, but also the printing characteristics of the ink are excellent, and further, high rigidity is obtained. It has been found that it becomes a battery packaging material in which wrinkles are less likely to be formed when peeling the tape. The present invention has been completed by further studies based on these findings.
即ち、本発明は、下記に掲げる態様の発明を提供する。
項1. 少なくとも、保護層と、基材層と、ステンレス鋼箔と、熱融着性樹脂層とをこの順に有する積層体からなり、
前記保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足している、電池用包装材料。
項2. 前記保護層が、イソシアネート基を有する化合物を含む、項1に記載の電池用包装材料。
項3. 前記保護層が、水酸基を有する基を側鎖に有するポリエステルポリオール及びアクリルポリオールからなる群より選ばれる少なくとも1種のポリオールと、イソシアネート基を有する化合物とにより形成されたウレタン樹脂を含む、項1又は2に記載の電池用包装材料。
項4. 前記保護層の表面の少なくとも一部に、インキを印刷して使用される、項1~3のいずれかに記載の電池用包装材料。
項5. 前記保護層の表面の少なくとも一部に、インキから構成される情報担持部を備える、項1~4のいずれかに記載の電池用包装材料。
項6. 前記積層体の厚さは、45μm以上120μm以下であり、
前記ステンレス鋼箔の厚さは、15μm以上40μm以下であり、
前記積層体の曲げこわさが、0.60gf・cm2/cm以上6.0gf・cm2/cm以下である、項1~5のいずれかに記載の電池用包装材料。
項7. 前記基材層と前記ステンレス鋼箔との間に接着剤層を有する、項1~6のいずれかに記載の電池用包装材料。
項8. 前記ステンレス鋼箔と前記熱融着性樹脂層との間に接着層を有する、項1~7のいずれかに記載の電池用包装材料。
項9. 少なくとも正極、負極、及び電解質を備えた電池素子が、項1~8のいずれかに記載の電池用包装材料により形成された包装体中に収容されている、電池。
項10. 少なくとも、保護層と、基材層と、ステンレス鋼箔と、熱融着性樹脂層とを積層して積層体を得る積層工程と、
前記保護層を硬化させる硬化工程と、
を備えており、
前記硬化工程において、前記保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、赤外線の波数が2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足するように、前記保護層を硬化させる、電池用包装材料の製造方法。
That is, the present invention provides the invention of the aspects listed below.
Wherein when measured by attenuated total reflection Fourier transform infrared spectroscopy from the outermost surface side of the protective layer, the maximum value A of the absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1, 2200 cm - A battery packaging material, wherein the maximum absorbance B detected in the range of 1 to 2300 cm -1 satisfies the relationship of 0.05 ≦ B / A ≦ 0.75.
Item 5. 5. The battery packaging material according to any one of
The thickness of the stainless steel foil is 15 μm or more and 40 μm or less,
The battery packaging material according to any one of
Item 7. The battery packaging material according to any one of
Item 8. The battery packaging material according to any one of
Item 9. A battery, wherein a battery element comprising at least a positive electrode, a negative electrode, and an electrolyte is contained in a package formed of the battery packaging material according to any one of
A curing step of curing the protective layer;
Equipped with
In the curing step, when measured by attenuated total reflection Fourier transform infrared spectroscopy from the outermost surface side of the protective layer, the maximum value of absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1 and a, as the wave number of the infrared and the maximum value B of the absorbance detected from 2200 cm -1 in the range of 2300 cm -1, satisfy the relationship of 0.05 ≦ B / a ≦ 0.75, the protective layer Of curing the battery packaging material.
本発明によれば、表面の耐電解液性及びインキの印刷特性に優れており、さらに、高い剛性を有しており、テープを剥離する際に皺が形成され難い電池用包装材料を提供することができる。さらに、本発明によれば、当該電池用包装材料を用いた電池、及び当該電池用包装材料の製造方法を提供することもできる。 According to the present invention, there is provided a battery packaging material which is excellent in the electrolytic solution resistance of the surface and the printing characteristics of the ink, and further has high rigidity and is difficult to form wrinkles when peeling the tape. be able to. Furthermore, according to the present invention, a battery using the battery packaging material and a method of manufacturing the battery packaging material can also be provided.
本発明の電池用包装材料は、少なくとも、保護層と、基材層と、ステンレス鋼箔と、熱融着性樹脂層とをこの順に有する積層体からなり、保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足していることを特徴とする。以下、本発明の電池用包装材料、当該電池用包装材料の製造方法、当該電池用包装材料を用いた電池について詳述する。 The battery packaging material of the present invention comprises a laminate having at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer in this order, and Fourier transform from the outermost surface side of the protective layer when measured by attenuated total reflection infrared spectroscopy, and the maximum value a of the absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1, detected from 2200 cm -1 in the range of 2300 cm -1 And the maximum value B of the absorbance satisfies the relationship of 0.05 ≦ B / A ≦ 0.75. Hereinafter, the battery packaging material of the present invention, the method for producing the battery packaging material, and the battery using the battery packaging material will be described in detail.
なお、本明細書において、数値範囲については、「~」で示される数値範囲は「以上」、「以下」を意味する。例えば、2~15mmとの表記は、2mm以上15mm以下を意味する。 In the present specification, with regard to the numerical range, the numerical range indicated by “to” means “above” or “below”. For example, the notation of 2 to 15 mm means 2 mm or more and 15 mm or less.
1.電池用包装材料の積層構造
本発明の電池用包装材料は、図1及び図2に示すように、少なくとも、保護層6、基材層1、ステンレス鋼箔3、及び熱融着性樹脂層4をこの順に有する積層体からなる。本発明の電池用包装材料において、保護層6が最外層になり、熱融着性樹脂層4は最内層になる。即ち、電池の組み立て時に、電池素子の周縁に位置する熱融着性樹脂層4同士が熱融着して電池素子を密封することにより、電池素子が封止される。
1. Laminated structure of battery packaging material The battery packaging material of the present invention comprises at least a
本発明の電池用包装材料は、図1に示すように、基材層1とステンレス鋼箔3との間に、これらの接着性を高める目的で、必要に応じて接着剤層2が設けられていてもよい。また、図2に示すように、ステンレス鋼箔3と熱融着性樹脂層4との間に、これらの接着性を高める目的で、必要に応じて接着層5が設けられていてもよい。
In the battery packaging material of the present invention, as shown in FIG. 1, an
本発明の電池用包装材料を構成する積層体の厚さは、特に制限されないが、薄型の電池用包装材料としつつ、高い剛性を有しており、テープを剥離する際に皺が形成され難い電池用包装材料とする観点からは、好ましくは45~120μm程度が挙げられる。本発明の電池用包装材料が、このように非常に薄い場合、電池のエネルギー密度を高めることができる。 The thickness of the laminate constituting the battery packaging material of the present invention is not particularly limited, but it has high rigidity while being a thin battery packaging material and it is difficult to form wrinkles when peeling the tape From the viewpoint of forming a battery packaging material, preferably about 45 to 120 μm is mentioned. When the battery packaging material of the present invention is so thin, the energy density of the battery can be increased.
本発明の電池用包装材料を構成する積層体の厚さとしては、薄型の電池用包装材料としつつ、高い剛性を有しており、テープを剥離する際に皺が形成され難い電池用包装材料とする観点から、下限としては、好ましくは約45μm以上、より好ましくは約50μm以上が挙げられ、上限としては、好ましくは約120μm以下、好ましくは約91μm以下、好ましくは約86μm以下、さらに好ましくは約82μm以下が挙げられる。積層体の厚さの好ましい範囲としては、50~120μm程度、55~120μm程度、45~91μm程度、45~86μm程度、45~82μm程度、50~91μm程度、50~86μm程度、50~82μm程度、55~91μm程度、55~86μm程度、55~82μm程度が挙げられる。なお、電池用包装材料10を構成する積層体の厚さは、市販の厚み測定器を用いて測定することができる。
The thickness of the laminate constituting the battery packaging material of the present invention is a thin battery packaging material, and has high rigidity, and it is difficult to form wrinkles when peeling off the tape. In view of the above, the lower limit is preferably about 45 μm or more, more preferably about 50 μm or more, and the upper limit is preferably about 120 μm or less, preferably about 91 μm or less, preferably about 86 μm or less, more preferably About 82 micrometers or less are mentioned. The preferred range of the thickness of the laminate is about 50 to 120 μm, about 55 to 120 μm, about 45 to 91 μm, about 45 to 86 μm, about 45 to 82 μm, about 50 to 91 μm, about 50 to 86 μm, about 50 to 82 μm And about 55 to 91 μm, about 55 to 86 μm, and about 55 to 82 μm. In addition, the thickness of the laminated body which comprises the
また、本発明の電池用包装材料を構成する積層体の曲げこわさは、0.60~6.0gf・cm2/cmの範囲にあることが好ましい。本発明の電池用包装材料を構成する積層体の曲げこわさが、このような特定の範囲内に設定されていることにより、優れた成形性を発揮することができ、さらに、テープを剥離する際に皺の形成をより一層効果的に抑制することができる。 The bending stiffness of the laminate constituting the battery packaging material of the present invention is preferably in the range of 0.60 to 6.0 gf · cm 2 / cm. By setting the bending stiffness of the laminate constituting the battery packaging material of the present invention within such a specific range, excellent formability can be exhibited, and further, when the tape is peeled off Can further effectively suppress the formation of wrinkles.
電池用包装材料の厚さを薄くしつつ、優れた成形性を発揮し、さらに、テープを剥離する際に皺の形成をより一層効果的に抑制する観点から、当該曲げこわさの下限としては、好ましくは約0.60gf・cm2/cm以上、より好ましくは約0.65gf・cm2/cm以上、さらに好ましくは約0.70gf・cm2/cm以上、さらに好ましくは約0.80gf・cm2/cm以上が挙げられ、上限としては、好ましくは約6.0gf・cm2/cm以下、より好ましくは約1.60gf・cm2/cm以下が挙げられ、さらに好ましくは約1.55gf・cm2/cm以下が挙げられる。当該曲げこわさの好ましい範囲としては、0.60~6.0gf・cm2/cm程度、0.65~6.0gf・cm2/cm程度、0.70~6.0gf・cm2/cm程度、0.80~6.0gf・cm2/cm程度、0.60~1.55gf・cm2/cm程度、0.65~1.60gf・cm2/cm程度、0.65~1.55gf・cm2/cm程度、0.70~1.60gf・cm2/cm程度、0.70~1.55gf・cm2/cm程度、0.80~1.60gf・cm2/cm程度、0.80~1.55gf・cm2/cm程度が挙げられる。 From the viewpoint of exerting excellent formability while reducing the thickness of the battery packaging material and further suppressing formation of wrinkles more effectively when peeling the tape, the lower limit of the bending stiffness is as follows: Preferably, it is about 0.60 gf · cm 2 / cm or more, more preferably about 0.65 gf · cm 2 / cm or more, still more preferably about 0.70 gf · cm 2 / cm or more, still more preferably about 0.80 gf · cm And the upper limit thereof is preferably about 6.0 gf · cm 2 / cm or less, more preferably about 1.60 gf · cm 2 / cm or less, still more preferably about 1.55 gf ··. cm 2 / cm or less can be mentioned. As a preferable range of the bending stiffness, about 0.60 to 6.0 gf · cm 2 / cm, about 0.65 to 6.0 gf · cm 2 / cm, about 0.70 to 6.0 gf · cm 2 / cm , About 0.80 to 6.0 gf · cm 2 / cm, about 0.60 to 1.55 gf · cm 2 / cm, about 0.65 to 1.60 gf · cm 2 / cm, about 0.65 to 1.55 gf · Cm 2 / cm, about 0.70 to 1. 60 gf · cm 2 / cm, about 0.70 to 1.55 gf · cm 2 / cm, about 0.80 to 1. 60 gf · cm 2 / cm, 0 There may be about 80 to 1.55 gf · cm 2 / cm.
電池用包装材料10を構成する積層体の曲げこわさは、例えば、積層体を構成する層の厚さ、組成などによって調整することができる。
The bending stiffness of the laminate constituting the
本発明において、電池用包装材料を構成する積層体の曲げこわさの測定方法は、以下の通りである。具体的には、実施例に記載の方法により測定することができる。 In the present invention, the method of measuring the bending stiffness of the laminate constituting the battery packaging material is as follows. Specifically, it can be measured by the method described in the examples.
<曲げこわさの測定>
電池用包装材料を、幅(製膜時の流れ方向に垂直な方向:TD)80mm、長さ(製膜時の流れ方向:MD100mmの長方形に裁断して試験サンプルを得る。得られた試験サンプルについて、市販の曲げこわさ測定機を用いて、曲げこわさ(gf・cm2/cm)を測定する。測定条件は、曲率変化速度を0.1/cm・秒、クランプ間隔を1cm、最大曲率を2.5cm-1、とし、10個の試験サンプルについての曲げこわさの平均値を、電池用包装材料の曲げこわさとする。なお、試験サンプルの幅80mmの端縁がクランプ軸方向と一致するように2本のクランプに固定する。
<Measurement of bending stiffness>
The battery packaging material is cut into a rectangle (width perpendicular to the flow direction during film formation: TD) 80 mm and length (flow direction during film formation: MD 100 mm) to obtain a test sample. The obtained test sample is obtained. The bending stiffness (gf · cm 2 / cm) is measured using a commercially available bending stiffness tester under the following conditions: curvature change rate: 0.1 / cm · sec, clamping distance: 1 cm, maximum curvature The average value of the bending stiffness for 10 test samples is 2.5 cm -1 , and the average value of the bending stiffness is taken as the bending stiffness of the battery packaging material, so that the 80 mm wide edge of the test sample coincides with the clamp axial direction. Fasten to 2 clamps.
電池用包装材料の厚さを薄くしつつ、優れた成形性を発揮し、さらに、テープを剥離する際に皺の形成をより一層効果的に抑制する観点から、本発明の電池用包装材料を構成する積層体は、JIS Z1707:1997の規定に準拠した方法により測定された、基材層側から突き刺した場合の突刺し強さが、15N以上であることが好ましく、15~60Nの範囲内にあることがより好ましい。
From the viewpoint of exerting excellent formability while reducing thickness of the battery packaging material and further suppressing formation of wrinkles more effectively when peeling off the tape, the battery packaging material of the present invention The layered product preferably has a puncture strength of at least 15 N when pierced from the side of the base material layer measured by a method according to
本発明において、電池用包装材料10を構成する積層体の突刺し強さの測定方法は、以下の通りである。具体的には、実施例に記載の方法により測定することができる。
In the present invention, the method of measuring the puncture strength of the laminate constituting the
<突刺し強さの測定>
電池用包装材料を構成する積層体の基材層側からの突刺し強さは、JIS Z1707:1997の規定に準拠した方法により測定する。具体的には、23±2℃、相対湿度(50±5)%の測定環境において、中央に15mmの開口部を有する直径115mmの台と押さえ板で試験片を固定し、直径1.0mm、先端形状半径0.5mmの半円形の針を毎分50±5mmの速度で突刺し、針が貫通するまでの最大応力を測定する。試験片の数は5個であり、その平均値を求める。なお、試験片の数が足りず5個測定できない場合は測定可能な数を測定し、その平均値を求める。
<Measurement of piercing strength>
The puncture strength from the base material layer side of the laminate constituting the battery packaging material is measured by the method according to the definition of JIS Z1707: 1997. Specifically, in a measurement environment of 23 ± 2 ° C. and relative humidity (50 ± 5)%, a test piece is fixed with a stand of 115 mm in diameter having a 15 mm opening at the center and a pressing plate, diameter 1.0 mm, A semicircular needle with a tip shape radius of 0.5 mm is pierced at a speed of 50 ± 5 mm per minute, and the maximum stress until the needle penetrates is measured. The number of test pieces is five, and the average value is determined. When the number of test pieces is insufficient and five can not be measured, the measurable number is measured, and the average value is determined.
なお、電池を筐体等に固定するテープとしては、例えば、粘着剤成分として、ゴム系成分、アクリル系成分、ウレタン系成分、シリコーン系成分、スチレン-イソプレンブロック共重合体(SIS)系成分を用いた粘着テープが挙げられ、このような粘着テープは市販品が容易に入手可能である。 In addition, as a tape which fixes a battery to a housing etc., for example, as a pressure-sensitive adhesive component, a rubber-based component, an acrylic-based component, a urethane-based component, a silicone-based component and a styrene-isoprene block copolymer (SIS) -based component The adhesive tape used is mentioned, and such an adhesive tape is easily commercially available.
2.電池用包装材料を形成する各層の組成
[保護層6]
本発明の電池用包装材料においては、耐電解液性及びインキの印刷特性の向上などを目的として、保護層6が設けられている。保護層6は、電池を組み立てた時に、最外層(熱融着性樹脂層とは反対側)に位置する層である。
2. Composition of each layer forming the battery packaging material [Protective layer 6]
In the battery packaging material of the present invention, a
本発明においては、保護層の最表面側からフーリエ変換赤外線(FT-IR)分光分析法の減衰全反射(ATR;Attenuated Total Reflection)で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、赤外線の波数が2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05 ≦ B/A≦ 0.75の関係を充足している。本発明における吸光度の最大値は、フーリエ変換赤外線分光分析法の減衰全反射で測定された吸光度の最大値であり、積算回数32回、波数分解能4cm-1として測定したものである。
In the present invention, attenuated total reflection Fourier transform infrared (FT-IR) spectroscopy from the outermost surface side of the protective layer; when measured at (ATR Attenuated Total Reflection), 3000cm wave number of infrared ray from 2800 cm -1 - and the maximum value a of the absorbance is detected in one of the ranges, the maximum value B of the absorbance wave number of infrared rays are detected from 2200 cm -1 in the range of 2300 cm -1 is, 0.05 ≦ B / a ≦ 0.75 Satisfy the relationship. The maximum value of absorbance in the present invention is the maximum value of absorbance measured by attenuated total reflection in Fourier transform infrared spectroscopy, and is measured as the number of integrations 32 times and
なお、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値は、主にC-H伸縮振動由来による吸光度の最大値を表す。また、赤外線の波数が2200cm-1から2300cm-1の範囲に検出される吸光度の最大値は、主にN=C=O伸縮振動由来による吸光度の最大値を表す。フーリエ変換赤外線分光分析法の減衰全反射の具体的な測定条件は、以下の通りである。なお、「2800cm-1から3000cm-1の範囲」には、2800cm-1及び3000cm-1が含まれ、「2200cm-1から2300cm-1の範囲」には、2200cm-1及び2300cm-1が含まれる。 The maximum value of the absorbance detected in the infrared wave number range of 2800 cm -1 to 3000 cm -1 mainly represents the maximum value of the absorbance due to the C—H stretching vibration. The maximum value of absorbance wave number of infrared rays are detected from 2200 cm -1 in the range of 2300 cm -1 mainly represents the maximum value of the absorbance derived from N = C = O stretching vibration. Specific measurement conditions of attenuated total reflection in Fourier transform infrared spectroscopy are as follows. The "range from 2800 cm -1 3000 cm -1" includes 2800 cm -1 and 3000 cm -1, the "range of 2200 cm -1 in 2300 cm -1", the include 2200 cm -1 and 2300 cm -1 Be
(フーリエ変換赤外線分光分析法の減衰全反射の測定条件)
プリズム:ゲルマニウム
波数分解能:4cm-1
積算回数:32回
吸光度の最大値A:波数2750~3100cm-1間を直線で結んでベースラインをとり、ベースラインと波数2800~3000cm-1の範囲における吸光度の最大値までの強度
吸光度の最大値B:波数2000~2500cm-1間を直線で結んでベースラインをとり、ベースラインと波数2200~2300cm-1の範囲における吸光度の最大値までの強度
(Measurement conditions of attenuated total reflection by Fourier transform infrared spectroscopy)
Prism: Germanium wave number resolution: 4 cm -1
Number of integrations: 32 times maximum of absorbance A: A baseline is taken by connecting wave numbers 2750 to 3100 cm -1 with a straight line, and the maximum intensity absorbance up to the maximum value of absorbance at the baseline and wave number range of 2800 to 3000 cm -1 Value B: A baseline is drawn by connecting a wave number of 2000 to 2500 cm -1 with a straight line, and the intensity to the maximum value of the absorbance at the baseline and the wave number range of 2200 to 2300 cm -1
フーリエ変換赤外線分光分析法の減衰全反射で測定された、赤外線の波数が2800cm-1から3000cm-1の範囲に検出されるC-H伸縮振動による吸収は、主に保護層6を形成している樹脂(硬化剤と反応する主剤)に起因するものである。また、赤外線の波数が2200cm-1から2300cm-1の範囲に検出されるN=C=O伸縮振動による吸収は、主にイソシアネート基を有する化合物(硬化剤)に起因するものである。すなわち、保護層6は、好ましくはイソシアネート基を有する化合物を含んでいる(例えば、硬化剤として使用されたイソシアネート基を有する化合物の一部が、主剤と反応せずに残存している)。また、保護層6は、好ましくは、水酸基を有する基を側鎖に有するポリエステルポリオール及びアクリルポリオールからなる群より選ばれる少なくとも1種のポリオール(主剤)と、イソシアネート基を有する化合物とにより形成されたウレタン樹脂を含んでいる。例えば、本発明の電池用包装材料では、硬化剤の未反応のイソシアネート基を所定量残存させていることにより、保護層6による耐電解液性が向上するだけではなく、保護層6の表面にインキが定着しやすくなり、インキの印刷特性がより一層向上する。
Fourier transform was measured by attenuated total reflection infrared spectroscopy, absorption by C-H stretching vibration wave number of the infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1 is mainly formed of the
本発明の電池用包装材料の耐電解液性とインキの印刷特性をより一層向上させる観点からは、吸光度の最大値Aと吸光度の最大値Bとは、0.10≦ B/A≦ 0.70の関係を充足することが好ましい。さらに、耐電解液性及びインキの印刷特性に加えて、耐摩耗性を向上させる観点からは、吸光度の最大値Aと吸光度の最大値Bとは、0.10≦ B/A≦0.60の関係を充足することが特に好ましい。 From the viewpoint of further improving the electrolytic solution resistance of the battery packaging material of the present invention and the printing characteristics of the ink, the maximum value A of the absorbance and the maximum value B of the absorbance satisfy 0.10 ≦ B / A ≦ 0. It is preferable to satisfy 70 relationships. Further, from the viewpoint of improving the abrasion resistance in addition to the electrolytic solution resistance and the printing characteristics of the ink, the maximum value A of the absorbance and the maximum value B of the absorbance satisfy 0.10 ≦ B / A ≦ 0.60. It is particularly preferred to satisfy the relationship
本発明の電池用包装材料において、保護層6を形成する樹脂(硬化剤と反応する主剤)としては、後述のイソシアネート基を有する化合物(硬化剤)と反応する官能基(例えば、水酸基、アミノ基など)を有するものが挙げられ、例えば、ポリエステルポリオール、アクリルポリオールなどのポリオール化合物などが挙げられる。
In the battery packaging material of the present invention, the resin (main agent that reacts with the curing agent) that forms the
ポリエステルポリオールとしては、例えば、二塩基酸の1種以上と、水酸基を3つ以上有する化合物の1種以上とを反応させることで得られるポリエステルポリオールが挙げられる。水酸基を3つ以上有する化合物の水酸基のうちの未反応の部位が、ポリエステルポリオールの側鎖の水酸基となる。 Examples of polyester polyols include polyester polyols obtained by reacting one or more kinds of dibasic acids with one or more kinds of compounds having three or more hydroxyl groups. The unreacted part of the hydroxyl groups of the compound having three or more hydroxyl groups becomes the hydroxyl group of the side chain of the polyester polyol.
二塩基酸としては、例えば、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ブラシル酸などの脂肪族系二塩基酸;イソフタル酸、テレフタル酸、ナフタレンジカルボン酸などの芳香族系二塩基酸などが挙げられる。 Examples of dibasic acids include aliphatic dibasic acids such as succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid and brassic acid; isophthalic acid, terephthalic acid, naphthalene dicarboxylic acid and the like Aromatic dibasic acids and the like.
水酸基を3つ以上有する化合物としては、例えば、ヘキサントリオール、トリメチロールプロパン、ペンタエリスリトールなどが挙げられる。 Examples of the compound having three or more hydroxyl groups include hexanetriol, trimethylolpropane, pentaerythritol and the like.
また、ポリエステルポリオールは、前記二塩基酸及び水酸基を3つ以上有する化合物に加えて、必要に応じてジオールを反応させた化合物が用いられてもよい。ジオールとしては、例えば、エチレングリコール、プロピレングリコール、ブタンジオール、ネオペンチルグリコール、メチルペンタンジオール、ヘキサンジオール、ヘプタンジオール、オクタンジオール、ノナンジオール、デカンジオール、ドデカンジオールなどの脂肪族系ジオール;シクロヘキサンジオール、水添キシリレングリコールなどの脂環式系ジオール;キシリレングリコールなどの芳香族系ジオールなどが挙げられる。 Moreover, the polyester polyol may be added to the compound having three or more of the dibasic acid and the hydroxyl group, and a compound in which a diol is reacted may be used as needed. Examples of the diol include aliphatic diols such as ethylene glycol, propylene glycol, butanediol, neopentyl glycol, methylpentanediol, hexanediol, heptanediol, octanediol, nonanediol, decanediol, dodecanediol, etc .; cyclohexanediol, Alicyclic diols such as hydrogenated xylylene glycol; aromatic diols such as xylylene glycol and the like.
アクリルポリオールとしては、例えば、少なくとも水酸基含有アクリルモノマーと(メタ)アクリル酸とを共重合して得られる、(メタ)アクリル酸に由来する繰り返し単位を主成分とする共重合体が挙げられる。 As an acryl polyol, the copolymer which has as a main component the repeating unit derived from (meth) acrylic acid obtained by copolymerizing at least a hydroxyl-containing acryl monomer and (meth) acrylic acid is mentioned, for example.
水酸基含有アクリルモノマーとしては、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレートなどが挙げられる。水酸基含有アクリルモノマー及び(メタ)アクリル酸と共重合する成分としては、アルキル(メタ)アクリレート系モノマー(アルキル基としては、メチル基、エチル基、n-プロピル基、i-プロピル基、n-ブチル基、i-ブチル基、t-ブチル基、2-エチルヘキシル基、シクロヘキシル基などが挙げられる。);(メタ)アクリルアミド、N-アルキル(メタ)アクリルアミド、N,N-ジアルキル(メタ)アクリルアミド(アルキル基としては、メチル基、エチル基、n-プロピル基、i-プロピル基、n-ブチル基、i-ブチル基、t-ブチル基、2-エチルヘキシル基、シクロヘキシル基などが挙げられる。)、N-アルコキシ(メタ)アクリルアミド、N,N-ジアルコキシ(メタ)アクリルアミド(アルコキシ基としては、メトキシ基、エトキシ基、ブトキシ基、イソブトキシ基などが挙げられる。)、N-メチロール(メタ)アクリルアミド、N-フェニル(メタ)アクリルアミドなどのアミド基含有モノマー;グリシジル(メタ)アクリレート、アリルグリシジルエーテルなどのグリシジル基含有モノマー;(メタ)アクリロキシプロピルトリメトキシシラン、(メタ)アクリロキシプロピルトリエトキシランなどのシラン含有モノマー;(メタ)アクリロキシプロピルイソシアネートなどのイソシアネート基含有モノマーが挙げられる。 Examples of the hydroxyl group-containing acrylic monomer include 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate. As a component copolymerized with a hydroxyl group-containing acrylic monomer and (meth) acrylic acid, alkyl (meth) acrylate monomers (as an alkyl group, methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group) Group, i-butyl group, t-butyl group, 2-ethylhexyl group, cyclohexyl group etc.); (meth) acrylamide, N-alkyl (meth) acrylamide, N, N-dialkyl (meth) acrylamide (alkyl) Examples of the group include methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, t-butyl group, 2-ethylhexyl group, cyclohexyl group and the like), N -Alkoxy (meth) acrylamide, N, N-dialkoxy (meth) acrylamide (as an alkoxy group Amide group-containing monomers such as methoxy group, ethoxy group, butoxy group, isobutoxy group etc., N-methylol (meth) acrylamide, N-phenyl (meth) acrylamide etc; glycidyl (meth) acrylate, allyl glycidyl ether etc Glycidyl group-containing monomers; silane-containing monomers such as (meth) acryloxypropyltrimethoxysilane and (meth) acryloxypropyltriethoxysilane; and isocyanate group-containing monomers such as (meth) acryloxypropylisocyanate.
ポリオール化合物は、求められる機能や性能に応じて使用でき、1種を単独で使用してもよく、2種以上を併用してもよい。これらポリオール化合物(主剤)と、イソシアネート基を有する化合物(硬化剤)とを使用することで、ポリウレタン樹脂により形成される保護層6が得られる。
The polyol compound can be used according to the required function or performance, and one type may be used alone, or two or more types may be used in combination. The
ポリオール化合物としては、電解液耐性により優れることから、アクリルポリオールが好ましい。 As a polyol compound, an acrylic polyol is preferable because it is more excellent in electrolytic solution resistance.
本発明において、保護層6に含まれる樹脂は、イソシアネート基と反応し得る全ての官能基がイソシアネート基を有する化合物(硬化剤)と反応したものであってもよいし、当該硬化剤と未反応のもの(例えば、ポリオール化合物の水酸基が少なくとも一部残存したものなど)を含んでいてもよい。
In the present invention, the resin contained in the
イソシアネート基を有する硬化剤としては、特に制限されず、公知のイソシアネート化合物を使用することができる。イソシアネート化合物の具体例としては、ヘキサメチレンジイソシアネート(HMDI)、トリメチルヘキサメチレンジイソシアネート(TMDI)などの脂肪族ジイソシアネート類;イソホロンジイソシアネート(IPDI)などの脂環族ジイソシアネート類;キシリレンジイソシアネート(XDI)などの芳香族脂肪族ジイソシアネート類;トリレンジイソシアネート(TDI)、4,4-ジフェニルメタンジイソシアネート(MDI)などの芳香族ジイソシアネート類;ダイマー酸ジイソシアネート(DDI)、水素化されたTDI(HTDI)、水素化されたXDI(H6XDI)、水素化されたMDI(H12MDI)などの水添ジイソシアネート類;これらジイソシアネート化合物の2量体、3量体、さらに高分子量のポリイソシアネート類;トリメチロールプロパンなど多価アルコールもしくは水、又は低分子量ポリエステル樹脂との付加物などが挙げられる。硬化剤は、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。 The curing agent having an isocyanate group is not particularly limited, and known isocyanate compounds can be used. Specific examples of isocyanate compounds include aliphatic diisocyanates such as hexamethylene diisocyanate (HMDI) and trimethylhexamethylene diisocyanate (TMDI); alicyclic diisocyanates such as isophorone diisocyanate (IPDI); xylylene diisocyanate (XDI) and the like Aromatic aliphatic diisocyanates; aromatic diisocyanates such as tolylene diisocyanate (TDI), 4,4-diphenylmethane diisocyanate (MDI); dimer acid diisocyanate (DDI), hydrogenated TDI (HTDI), hydrogenated Hydrogenated diisocyanates such as XDI (H6XDI), hydrogenated MDI (H12 MDI), etc .; dimers, trimers of these diisocyanate compounds, and higher molecular weight polyisos Aneto like; polyhydric alcohols or water, such as trimethylol propane, or the like adduct of a low molecular weight polyester resin. The curing agent may be used alone or in combination of two or more.
保護層6を形成する方法としては、特に制限されないが、例えば、主剤とイソシアネート基を有する硬化剤とを含む樹脂組成物を基材層1の一方の表面上に塗布し、加熱や光照射などにより硬化剤の一部を硬化させる方法が挙げられる。
The method for forming the
保護層6の厚みとしては、特に制限されないが、耐電解液性とインキの印刷特性をより一層向上させる観点からは、好ましくは0.5~10μm程度、より好ましくは1~5μm程度が挙げられる。
The thickness of the
保護層6には、添加剤が含まれていてもよい。添加剤としては、例えば、粒径が0.5nm~5μm程度の微粒子が挙げられる。添加剤の材質については、特に制限されないが、例えば、金属、金属酸化物、無機物、有機物などが挙げられる。また、添加剤の形状についても、特に制限されないが、例えば、球状、繊維状、板状、不定形、バルーン状などが挙げられる。添加剤として、具体的には、タルク、シリカ、グラファイト、カオリン、モンモリロイド、モンモリロナイト、合成マイカ、ハイドロタルサイト、シリカゲル、ゼオライト、水酸化アルミニウム、水酸化マグネシウム、酸化亜鉛、酸化マグネシウム、酸化アルミニウム,酸化ネオジウム、酸化アンチモン、酸化チタン、酸化セリウム、硫酸カルシウム、硫酸バリウム、炭酸カルシウム、ケイ酸カルシウム、炭酸リチウム、安息香酸カルシウム、シュウ酸カルシウム、ステアリン酸マグネシウム、アルミナ、カーボンブラック、カーボンナノチューブ類、高融点ナイロン、架橋アクリル、架橋スチレン、架橋ポリエチレン、ベンゾグアナミン、金、アルミニウム、銅、ニッケルなどが挙げられる。これらの添加剤は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。これらの添加剤の中でも、分散安定性やコストなどの観点から、好ましくはシリカ、硫酸バリウム、酸化チタンが挙げられる。また、添加剤には、表面に絶縁処理、高分散性処理などの各種表面処理を施しておいてもよい。
The
保護層6中の添加剤の含有量としては、特に制限されないが、好ましくは5~30質量%程度、より好ましくは5~20質量%程度が挙げられる。
The content of the additive in the
また、電池をプラスチック製などの保護ケースに固定する工程において、電池用包装材料と保護ケースを粘着テープで固定する工程が実施される。保護層6に添加剤(例えば、シリカ粒子などのフィラー)を添加し、保護層6の表面に凹凸を付けることで、粘着テープと保護層6の接着面積が増加し電池用包装材料と保護ケースの固定をより強固にできるという利点がある。
Further, in the step of fixing the battery to a protective case made of plastic or the like, the step of fixing the battery packaging material and the protective case with an adhesive tape is carried out. By adding an additive (for example, a filler such as silica particles) to the
本発明の電池用包装材料においては、保護層6の表面の少なくとも一部にインキを好適に印刷することができる。すなわち、本発明において、保護層6の表面にインキが印刷された電池用包装材料は、保護層6の表面に印刷されたインキ(インキの硬化物、乾燥物など)が露出している。印刷されたインキは、例えば、バーコード、柄、文字などの印字によって、情報担持部を形成することができる。保護層6の表面の少なくとも一部に、インキから構成される情報担持部を備えていてもよい。印刷に用いるインキとしては、特に制限されず、公知のものを使用することができ、例えば、紫外線などを照射することにより硬化する光硬化性インキやインクジェットプリンターなどに使用されているインクジェットインキなどを用いることができる。インキには、通常、水酸基、アミノ基などのイソシアネート基と反応する官能基を備える成分が含まれている。
In the battery packaging material of the present invention, the ink can be suitably printed on at least a part of the surface of the
[基材層1]
本発明の電池用包装材料において、基材層1は、保護層6とステンレス鋼箔3との間に位置する層である。
[Base material layer 1]
In the battery packaging material of the present invention, the
基材層1を形成する素材については、絶縁性を備えるものであることを限度として特に制限されるものではない。基材層1を形成する素材としては、例えば、ポリエステル、ポリアミド、エポキシ樹脂、アクリル樹脂、フッ素樹脂、ポリウレタン、珪素樹脂、フェノール樹脂、ポリエーテルイミド、ポリイミド、及びこれらの混合物や共重合物などが挙げられる。
About the raw material which forms the
ポリエステルとしては、具体的には、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレンイソフタレート、エチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステル、ブチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステルなどが挙げられる。また、エチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステルとしては、具体的には、エチレンテレフタレートを繰り返し単位の主体としてエチレンイソフタレートと重合する共重合体ポリエステル(以下、ポリエチレン(テレフタレート/イソフタレート)にならって略す)、ポリエチレン(テレフタレート/イソフタレート)、ポリエチレン(テレフタレート/アジペート)、ポリエチレン(テレフタレート/ナトリウムスルホイソフタレート)、ポリエチレン(テレフタレート/ナトリウムイソフタレート)、ポリエチレン(テレフタレート/フェニル-ジカルボキシレート)、ポリエチレン(テレフタレート/デカンジカルボキシレート)などが挙げられる。また、ブチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステルとしては、具体的には、ブチレンテレフタレートを繰り返し単位の主体としてブチレンイソフタレートと重合する共重合体ポリエステル(以下、ポリブチレン(テレフタレート/イソフタレート)にならって略す)、ポリブチレン(テレフタレート/アジペート)、ポリブチレン(テレフタレート/セバケート)、ポリブチレン(テレフタレート/デカンジカルボキシレート)、ポリブチレンナフタレートなどが挙げられる。これらのポリエステルは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。ポリエステルは、耐電解液性に優れ、電解液の付着に対して白化などが発生し難いという利点があり、基材層1の形成素材として好適に使用される。
Specific examples of the polyester include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, copolymer polyester having ethylene terephthalate as the main component of the repeating unit, and butylene terephthalate as the main component of the repeating unit. Copolymerized polyesters and the like. Further, as a copolymerized polyester having ethylene terephthalate as the main component of the repeating unit, specifically, a copolymer polyester in which ethylene terephthalate is polymerized as the main component of the repeating unit with ethylene isophthalate (hereinafter, polyethylene (terephthalate / isophthalate) Polyethylene (terephthalate / isophthalate), polyethylene (terephthalate / adipate), polyethylene (terephthalate / sodium sulfoisophthalate), polyethylene (terephthalate / sodium isophthalate), polyethylene (terephthalate / phenyl-dicarboxylate) And polyethylene (terephthalate / decanedicarboxylate). Further, as a copolymerized polyester having butylene terephthalate as the main component of the repeating unit, specifically, a copolymer polyester in which butylene terephthalate is polymerized with butylene isophthalate as the main component of the repeating unit (hereinafter, polybutylene (terephthalate / isophthalate) And polybutylene (terephthalate / adipate), polybutylene (terephthalate / sebacate), polybutylene (terephthalate / decanedicarboxylate), polybutylene naphthalate and the like. These polyesters may be used alone or in combination of two or more. Polyester has an advantage that it is excellent in electrolytic solution resistance and is less likely to be whitened due to adhesion of the electrolytic solution, and is suitably used as a forming material of the
また、ポリアミドとしては、具体的には、ナイロン6、ナイロン66、ナイロン610、ナイロン12、ナイロン46、ナイロン6とナイロン66との共重合体などの脂肪族系ポリアミド;テレフタル酸及び/又はイソフタル酸に由来する構成単位を含むナイロン6I、ナイロン6T、ナイロン6IT、ナイロン6I6T(Iはイソフタル酸、Tはテレフタル酸を表す)などのヘキサメチレンジアミン-イソフタル酸-テレフタル酸共重合ポリアミド、ポリメタキシリレンアジパミド(MXD6)などの芳香族を含むポリアミド;ポリアミノメチルシクロヘキシルアジパミド(PACM6)などの脂環系ポリアミド;さらにラクタム成分や、4,4’-ジフェニルメタン-ジイソシアネートなどのイソシアネート成分を共重合させたポリアミド、共重合ポリアミドとポリエステルやポリアルキレンエーテルグリコールとの共重合体であるポリエステルアミド共重合体やポリエーテルエステルアミド共重合体;これらの共重合体などが挙げられる。これらのポリアミドは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。延伸ポリアミドフィルムは延伸性に優れており、成形時の基材層1の樹脂割れによる白化の発生を防ぐことができ、基材層1の形成素材として好適に使用される。
Further, as polyamides, specifically, aliphatic polyamides such as
基材層1は、1軸又は2軸延伸された樹脂フィルムで形成されていてもよく、また未延伸の樹脂フィルムで形成してもよい。中でも、1軸又は2軸延伸された樹脂フィルム、とりわけ2軸延伸された樹脂フィルムは、配向結晶化することにより耐熱性が向上しているので、基材層1として好適に使用される。また、基材層1は、上記の素材をステンレス鋼箔3上にコーティングして形成されていてもよい。
The
これらの中でも、基材層1を形成する樹脂フィルムとして、好ましくはナイロン、ポリエステル、さらに好ましくは2軸延伸ナイロン、2軸延伸ポリエステル、特に好ましくは2軸延伸ナイロンが挙げられる。
Among these, as a resin film which forms the
基材層1の厚さとしては、例えば、3~20μm程度が挙げられる。より具体的には、基材層1がナイロンなどのポリアミドにより構成されている場合、基材層1の厚みとしては、好ましくは3~20μm程度、より好ましくは10~15μm程度が挙げられる。また、基材層1がポリエチレンテレフタレートなどのポリエステルにより構成されている場合、基材層1の厚みとしては、好ましくは3~15μm程度、より好ましくは3~10μm程度が挙げられる。
The thickness of the
[接着剤層2]
本発明の電池用包装材料において、接着剤層2は、基材層1とステンレス鋼箔3とを接着させるために、必要に応じて設けられる層である。
[Adhesive layer 2]
In the battery packaging material of the present invention, the
接着剤層2は、基材層1とステンレス鋼箔3とを接着可能である接着剤によって形成される。接着剤層2の形成に使用される接着剤は、2液硬化型接着剤であってもよく、また1液硬化型接着剤であってもよい。さらに、接着剤層2の形成に使用される接着剤の接着機構についても、特に制限されず、化学反応型、溶剤揮発型、熱溶融型、熱圧型などのいずれであってもよい。
The
接着剤層2の形成に使用できる接着剤の樹脂成分としては、具体的には、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレンイソフタレート、ポリカーボネート、共重合ポリエステルなどのポリエステル系樹脂;ポリエーテル系接着剤;ポリウレタン系接着剤;エポキシ系樹脂;フェノール系樹脂;ナイロン6、ナイロン66、ナイロン12、共重合ポリアミドなどのポリアミド系樹脂;ポリオレフィン、酸変性ポリオレフィン、金属変性ポリオレフィンなどのポリオレフィン系樹脂;ポリ酢酸ビニル系樹脂;セルロース系接着剤;(メタ)アクリル系樹脂;ポリイミド系樹脂;尿素樹脂、メラミン樹脂などのアミノ樹脂;クロロプレンゴム、ニトリルゴム、スチレン-ブタジエンゴムなどのゴム;シリコーン系樹脂;フッ化エチレンプロピレン共重合体などが挙げられる。これらの接着剤成分は1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。2種以上の接着剤成分の組み合わせ態様については、特に制限されないが、例えば、その接着剤成分として、ポリアミドと酸変性ポリオレフィンとの混合樹脂、ポリアミドと金属変性ポリオレフィンとの混合樹脂、ポリアミドとポリエステル、ポリエステルと酸変性ポリオレフィンとの混合樹脂、ポリエステルと金属変性ポリオレフィンとの混合樹脂などが挙げられる。これらの中でも、展延性、高湿度条件下における耐久性や黄変抑制作用、ヒートシール時の熱劣化抑制作用などが優れ、基材層1とステンレス鋼箔3との間のラミネート強度の低下を抑えてデラミネーションの発生を効果的に抑制するという観点から、好ましくはポリウレタン系2液硬化型接着剤;ポリアミド、ポリエステル、又はこれらと変性ポリオレフィンとのブレンド樹脂が挙げられる。
Specific examples of the resin component of the adhesive that can be used to form the
また、接着剤層2は異なる接着剤成分で多層化してもよい。接着剤層2を異なる接着剤成分で多層化する場合、基材層1とステンレス鋼箔3とのラミネート強度を向上させるという観点から、基材層1側に配される接着剤成分を基材層1との接着性に優れる樹脂を選択し、ステンレス鋼箔3側に配される接着剤成分をステンレス鋼箔3との接着性に優れる接着剤成分を選択することが好ましい。接着剤層2は異なる接着剤成分で多層化する場合、具体的には、ステンレス鋼箔3側に配置される接着剤成分としては、好ましくは、酸変性ポリオレフィン、金属変性ポリオレフィン、ポリエステルと酸変性ポリオレフィンとの混合樹脂、共重合ポリエステルを含む樹脂などが挙げられる。
Also, the
また、接着剤層2は、着色剤を含んでいてもよい。接着剤層2が着色剤を含んでいることにより、電池用包装材料を着色することができる。着色剤としては、顔料、染料などの公知のものが使用できる。また、着色剤は、1種類のみを用いてもよいし、2種類以上を混合して用いてもよい。
The
例えば、無機系の顔料の具体例としては、好ましくはカーボンブラック、酸化チタンなどが挙げられる。また、有機系の顔料の具体例としては、好ましくはアゾ系顔料、フタロシアニン系顔料、縮合多環系顔料などが挙げられる。アゾ系顔料としては、ウォッチングレッド、カーミン6Cなどの溶性顔料;モノアゾイエロー、ジスアゾイエロー、ピラゾロンオレンジ、ピラゾロンレッド、パーマネントレッド等の不溶性アゾ顔料が挙げられ、フタロシアニン系顔料としては、銅フタロシアニン顔料、無金属フタロシアニン顔料としての青系顔料や緑系顔料が挙げられ、縮合多環系顔料としては、ジオキサジンバイオレット、キナクリドンバイオレットなどが挙げられる。また、顔料としては、パール顔料や、蛍光顔料なども使用できる。 For example, as a specific example of the inorganic pigment, preferably, carbon black, titanium oxide and the like can be mentioned. Moreover, as a specific example of the pigment of an organic type, Preferably an azo pigment, a phthalocyanine pigment, a condensation polycyclic pigment etc. are mentioned. Examples of azo pigments include soluble pigments such as watching red and carmine 6C; insoluble azo pigments such as monoazo yellow, disazo yellow, pyrazolone orange, pyrazolone red and permanent red, and examples of phthalocyanine pigments include copper phthalocyanine pigments, no Blue-based pigments and green-based pigments as metal phthalocyanine pigments may be mentioned, and as condensed polycyclic pigments, dioxazine violet, quinacridone violet etc. may be mentioned. In addition, as pigments, pearl pigments, fluorescent pigments and the like can be used.
着色剤の中でも、例えば電池用包装材料の外観を黒色とするためには、カーボンブラックが好ましい。 Among the colorants, carbon black is preferable, for example, in order to make the appearance of the battery packaging material black.
顔料の平均粒子径としては、特に制限されず、例えば、0.05~5μm程度、好ましくは0.08~2μm程度が挙げられる。なお、顔料の平均粒子径は、レーザ回折/散乱式粒子径分布測定装置で測定されたメジアン径とする。 The average particle size of the pigment is not particularly limited, and, for example, about 0.05 to 5 μm, preferably about 0.08 to 2 μm. In addition, let the average particle diameter of a pigment be the median diameter measured by laser diffraction / scattering type particle diameter distribution measuring apparatus.
接着剤層2における顔料の含有量としては、電池用包装材料が着色されれば特に制限されず、例えば5~60質量%程度が挙げられる。
The content of the pigment in the
なお、基材層1と接着剤層2との間に着色層を設けても構わない。着色層は、例えば、着色剤を含むインキを基材層1の表面に塗布することにより形成することができる。着色剤としては、顔料、染料などの公知のものが使用できる。また、着色剤は、1種類のみを用いてもよいし、2種類以上を混合して用いてもよい。なお、着色層に含まれる着色剤の具体例としては、[接着剤層2]の欄で例示したものと同じものが例示される。着色層を形成するインキとしては、特に制限されず、公知のインキを使用することができる。インキの具体例としては、例えば、着色剤、ジアミン、ポリオール、及び硬化剤を含むインキが挙げられる。なお、インキに含まれる溶媒としては、公知のものが使用でき、例えば、トルエンなどが挙げられる。
A colored layer may be provided between the
接着剤層2の厚さについては、例えば、2~10μm程度、好ましくは3~5μm程度が挙げられる。
The thickness of the
[ステンレス鋼箔3]
本発明の電池用包装材料において、ステンレス鋼箔3は、電池用包装材料の強度向上の他、電池内部に水蒸気、酸素、光等が侵入するのを防止するためのバリア層として機能する層である。
[Stainless steel foil 3]
In the battery packaging material of the present invention, the
ステンレス鋼箔3としては、オーステナイト系のステンレス鋼箔、フェライト系のステンレス鋼箔などが挙げられる。本発明において、高い剛性を有しており、テープを剥離する際に皺が形成されにくく、さらに成形性に優れた電池用包装材料を提供する観点から、ステンレス鋼箔3は、オーステナイト系のステンレス鋼により構成されていることが好ましい。
Examples of the
ステンレス鋼箔3を構成するオーステナイト系のステンレス鋼の具体例としては、SUS304、SUS301、SUS316Lなどが挙げられ、これら中でも、突き刺し強さが高く、耐電解液性及び成形性にも優れた電池用包装材料とする観点からは、SUS304が特に好ましい。
Specific examples of austenitic stainless steel constituting the
ステンレス鋼箔3の厚さについては、特に制限されないが、電池用包装材料をより一層薄型化しつつ、突き刺し強さが高く、耐電解液性及び成形性にも優れた電池用包装材料とする観点からは、好ましくは40μm以下、より好ましくは10~40μm程度、より好ましくは10~30μm程度、さらに好ましくは15~25μm程度が挙げられる。
The thickness of the
また、ステンレス鋼箔3は、接着の安定化、溶解や腐食の防止などのために、少なくとも一方の面、好ましくは少なくとも熱融着性樹脂層4側の面、さらに好ましくは両面が化成処理されていることが好ましい。ここで、化成処理とは、ステンレス鋼箔3の表面に耐酸性皮膜を形成する処理である。化成処理は、例えば、硝酸クロム、フッ化クロム、硫酸クロム、酢酸クロム、蓚酸クロム、重リン酸クロム、クロム酸アセチルアセテート、塩化クロム、硫酸カリウムクロムなどのクロム化合物を用いたクロメート処理;リン酸ナトリウム、リン酸カリウム、リン酸アンモニウム、ポリリン酸などのリン酸化合物を用いたリン酸処理;下記一般式(1)~(4)で表される繰り返し単位からなるアミノ化フェノール重合体を用いたクロメート処理などが挙げられる。なお、当該アミノ化フェノール重合体において、下記一般式(1)~(4)で表される繰り返し単位は、1種類単独で含まれていてもよいし、2種類以上の任意の組み合わせであってもよい。
The
一般式(1)~(4)中、Xは水素原子、ヒドロキシ基、アルキル基、ヒドロキシアルキル基、アリル基又はベンジル基を示す。また、R1及びR2は、同一又は異なって、ヒドロキシ基、アルキル基、又はヒドロキシアルキル基を示す。一般式(1)~(4)において、X、R1、R2で示されるアルキル基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、tert-ブチル基などの炭素数1~4の直鎖又は分枝鎖状アルキル基が挙げられる。また、X、R1、R2で示されるヒドロキシアルキル基としては、例えば、ヒドロキシメチル基、1-ヒドロキシエチル基、2-ヒドロキシエチル基、1-ヒドロキシプロピル基、2-ヒドロキシプロピル基、3-ヒドロキシプロピル基、1-ヒドロキシブチル基、2-ヒドロキシブチル基、3-ヒドロキシブチル基、4-ヒドロキシブチル基などのヒドロキシ基が1個置換された炭素数1~4の直鎖又は分枝鎖状アルキル基が挙げられる。一般式(1)~(4)において、Xは、水素原子、ヒドロキシ基、及び、ヒドロキシアルキル基のいずれかであることが好ましい。一般式(1)~(4)で表される繰り返し単位からなるアミノ化フェノール重合体の数平均分子量は、例えば、500~100万程度、好ましくは1000~2万程度が挙げられる。 In the general formulas (1) to (4), X represents a hydrogen atom, a hydroxy group, an alkyl group, a hydroxyalkyl group, an allyl group or a benzyl group. R 1 and R 2 are the same or different and each represents a hydroxy group, an alkyl group or a hydroxyalkyl group. In the general formulas (1) to (4), examples of the alkyl group represented by X, R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group and an isobutyl group. Examples thereof include linear or branched alkyl groups having 1 to 4 carbon atoms such as a tert-butyl group. Also, examples of the hydroxyalkyl group represented by X, R 1 and R 2 include, for example, hydroxymethyl group, 1-hydroxyethyl group, 2-hydroxyethyl group, 1-hydroxypropyl group, 2-hydroxypropyl group, 3- A linear or branched C1-C4 straight-chain or branched one having one hydroxy group such as hydroxypropyl group, 1-hydroxybutyl group, 2-hydroxybutyl group, 3-hydroxybutyl group, 4-hydroxybutyl group etc. An alkyl group is mentioned. In the general formulas (1) to (4), X is preferably any of a hydrogen atom, a hydroxy group and a hydroxyalkyl group. The number average molecular weight of the aminated phenol polymer composed of the repeating units represented by the general formulas (1) to (4) is, for example, about 500 to 1,000,000, preferably about 1,000 to 20,000.
また、ステンレス鋼箔3に耐食性を付与する化成処理方法として、リン酸中に、酸化アルミ、酸化チタン、酸化セリウム、酸化スズなどの金属酸化物や硫酸バリウムの微粒子を分散させたものをコーティングし、約150℃以上で焼付け処理を行うことにより、ステンレス鋼箔3の表面に耐食処理層を形成する方法が挙げられる。また、耐食処理層の上には、カチオン性ポリマーを架橋剤で架橋させた樹脂層を形成してもよい。ここで、カチオン性ポリマーとしては、例えば、ポリエチレンイミン、ポリエチレンイミンとカルボン酸を有するポリマーからなるイオン高分子錯体、アクリル主骨格に1級アミンをグラフトさせた1級アミングラフトアクリル樹脂、ポリアリルアミン又はその誘導体、アミノフェノールなどが挙げられる。これらのカチオン性ポリマーは1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。また、架橋剤としては、例えば、イソシアネート基、グリシジル基、カルボキシル基、及びオキサゾリン基よりなる群から選ばれる少なくとも1種の官能基を有する化合物、シランカップリング剤などが挙げられる。これらの架橋剤は1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。
Moreover, as a chemical conversion treatment method for imparting corrosion resistance to
これらの化成処理は、1種の化成処理を単独で行ってもよく、2種以上の化成処理を組み合わせて行ってもよい。さらに、これらの化成処理は、1種の化合物を単独で使用して行ってもよく、また2種以上の化合物を組み合わせて使用して行ってもよい。これらの中でも、好ましくはクロム酸処理、さらに好ましくはクロム化合物、リン酸化合物、及びアミノ化フェノール重合体を組み合わせた化成処理が挙げられる。クロム化合物の中でも、クロム酸化合物が好ましい。 In these chemical conversion treatments, one type of chemical conversion treatment may be performed alone, or two or more types of chemical conversion treatments may be performed in combination. Furthermore, these chemical conversion treatments may be performed using one type of compound alone, or may be performed using two or more types of compounds in combination. Among these, preferred is a chromic acid treatment, more preferably a chemical conversion treatment in which a chromium compound, a phosphoric acid compound, and an aminated phenol polymer are combined. Among the chromium compounds, chromic acid compounds are preferred.
化成処理においてステンレス鋼箔3の表面に形成させる耐酸性皮膜の量については、特に制限されないが、例えばクロム酸化合物、リン酸化合物、及びアミノ化フェノール重合体を組み合わせてクロメート処理を行う場合であれば、ステンレス鋼箔3の表面1m2当たり、クロム酸化合物がクロム換算で0.5~50mg程度、好ましくは1.0~40mg程度、リン化合物がリン換算で0.5~50mg程度、好ましくは1.0~40mg程度、及びアミノ化フェノール重合体が1~200mg程度、好ましくは5.0~150mg程度の割合で含有されていることが望ましい。
The amount of the acid resistant coating formed on the surface of the
化成処理は、耐酸性皮膜の形成に使用する化合物を含む溶液を、バーコート法、ロールコート法、グラビアコート法、浸漬法などによって、ステンレス鋼箔3の表面に塗布した後に、ステンレス鋼箔3の温度が70~200℃程度になるように加熱することにより行われる。また、ステンレス鋼箔3に化成処理を施す前に、予めステンレス鋼箔3を、アルカリ浸漬法、電解洗浄法、酸洗浄法、電解酸洗浄法などによる脱脂処理に供してもよい。このように脱脂処理を行うことにより、ステンレス鋼箔3の表面の化成処理を一層効率的に行うことが可能になる。
The chemical conversion treatment is performed by applying a solution containing a compound used to form an acid-resistant film on the surface of the
[熱融着性樹脂層4]
本発明の電池用包装材料において、熱融着性樹脂層4は、最内層に該当し、電池の組み立て時に熱融着性樹脂層同士が熱融着して電池素子を密封する層である。
[Heat-fusible resin layer 4]
In the battery packaging material of the present invention, the thermally
熱融着性樹脂層4に使用される樹脂成分については、熱融着可能であることを限度として特に制限されないが、例えば、ポリオレフィン、環状ポリオレフィン、カルボン酸変性ポリオレフィン、カルボン酸変性環状ポリオレフィンが挙げられる。すなわち、熱融着性樹脂層4を構成している樹脂は、ポリオレフィン骨格を含んでいても含んでいなくてもよく、ポリオレフィン骨格を含んでいることが好ましい。熱融着性樹脂層4を構成している樹脂がポリオレフィン骨格を含むことは、例えば、赤外分光法、ガスクロマトグラフィー質量分析法などにより分析可能であり、分析方法は特に問わない。例えば、赤外分光法にて無水マレイン酸変性ポリオレフィンを測定すると、波数1760cm-1付近と波数1780cm-1付近に無水マレイン酸由来のピークが検出される。ただし、酸変性度が低いとピークが小さくなり検出されない場合がある。その場合は核磁気共鳴分光法にて分析可能である。
The resin component used for the heat-
前記ポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレンなどのポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)などのポリプロピレン;エチレン-ブテン-プロピレンのターポリマーなどが挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられる。 Specific examples of the polyolefin include polyethylenes such as low density polyethylene, medium density polyethylene, high density polyethylene and linear low density polyethylene; homopolypropylene, block copolymers of polypropylene (for example, block copolymers of propylene and ethylene), polypropylene Polypropylenes such as random copolymers of (for example, random copolymers of propylene and ethylene); terpolymers of ethylene-butene-propylene and the like. Among these polyolefins, preferably polyethylene and polypropylene are mentioned.
前記環状ポリオレフィンは、オレフィンと環状モノマーとの共重合体であり、前記環状ポリオレフィンの構成モノマーであるオレフィンとしては、例えば、エチレン、プロピレン、4-メチル-1-ペンテン、ブタジエン、イソプレンなどが挙げられる。また、前記環状ポリオレフィンの構成モノマーである環状モノマーとしては、例えば、ノルボルネンなどの環状アルケン;具体的には、シクロペンタジエン、ジシクロペンタジエン、シクロヘキサジエン、ノルボルナジエンなどの環状ジエンなどが挙げられる。これらのポリオレフィンの中でも、好ましくは環状アルケン、さらに好ましくはノルボルネンが挙げられる。また、スチレンも構成モノマーとして挙げられる。 The cyclic polyolefin is a copolymer of an olefin and a cyclic monomer, and examples of the olefin which is a constituent monomer of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, butadiene, isoprene and the like. . Moreover, as a cyclic monomer which is a constituent monomer of the cyclic polyolefin, for example, cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, norbornadiene, and the like can be mentioned. Among these polyolefins, preferred are cyclic alkenes, more preferably norbornene. Moreover, styrene is also mentioned as a constituent monomer.
前記カルボン酸変性ポリオレフィンとは、前記ポリオレフィンをカルボン酸でブロック重合又はグラフト重合することにより変性したポリマーである。変性に使用されるカルボン酸としては、例えば、マレイン酸、アクリル酸、イタコン酸、クロトン酸、無水マレイン酸、無水イタコン酸などが挙げられる。 The carboxylic acid-modified polyolefin is a polymer modified by block polymerization or graft polymerization of the polyolefin with a carboxylic acid. Examples of the carboxylic acid used for modification include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, itaconic anhydride and the like.
前記カルボン酸変性環状ポリオレフィンとは、環状ポリオレフィンを構成するモノマーの一部を、α,β-不飽和カルボン酸又はその無水物に代えて共重合することにより、或いは環状ポリオレフィンに対してα,β-不飽和カルボン酸又はその無水物をブロック重合又はグラフト重合することにより得られるポリマーである。カルボン酸変性される環状ポリオレフィンについては、前記と同様である。また、変性に使用されるカルボン酸としては、前記カルボン酸変性ポリオレフィンの変性に使用されるものと同様である。 The carboxylic acid-modified cyclic polyolefin is obtained by copolymerizing part of the monomers constituting the cyclic polyolefin with an α, β-unsaturated carboxylic acid or an anhydride thereof, or α, β to the cyclic polyolefin A polymer obtained by block polymerization or graft polymerization of an unsaturated carboxylic acid or its anhydride. The cyclic polyolefin to be carboxylic acid modified is the same as described above. Moreover, as carboxylic acid used for modification | denaturation, it is the same as that used for modification | denaturation of the said carboxylic acid modified polyolefin.
これらの樹脂成分の中でも、好ましくはカルボン酸変性ポリオレフィン;さらに好ましくはカルボン酸変性ポリプロピレンが挙げられる。 Among these resin components, preferred are carboxylic acid-modified polyolefins; more preferred are carboxylic acid-modified polypropylenes.
熱融着性樹脂層4は、1種の樹脂成分単独で形成してもよく、また2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成してもよい。さらに、熱融着性樹脂層4は、1層のみで成されていてもよいが、同一又は異なる樹脂成分によって2層以上で形成されていてもよい。
The heat
本発明の電池用包装材料において、熱融着性樹脂層4は滑剤を含んでいてもよい。滑剤としては、特に制限されないが、好ましくはアマイド系滑剤が挙げられる。アマイド系滑剤としては、アミド基を有するものであれば特に制限されないが、好ましくは脂肪酸アミド及び芳香族ビスアミドが挙げられる。滑剤は、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。
In the battery packaging material of the present invention, the heat-
脂肪酸アマイドとしては、例えば、飽和脂肪酸アミド、不飽和脂肪酸アミド、置換アミド、メチロールアミド、飽和脂肪酸ビスアミド、不飽和脂肪酸ビスアミドなどが挙げられる。飽和脂肪酸アミドの具体例としては、ラウリン酸アミド、パルミチン酸アミド、ステアリン酸アミド、ベヘン酸アミド、ヒドロキシステアリン酸アミドなどが挙げられる。不飽和脂肪酸アミドの具体例としては、オレイン酸アミド、エルカ酸アミドなどが挙げられる。置換アミドの具体例としては、N-オレイルパルミチン酸アミド、N-ステアリルステアリン酸アミド、N-ステアリルオレイン酸アミド、N-オレイルステアリン酸アミド、N-ステアリルエルカ酸アミドなどが挙げられる。また、メチロールアミドの具体例としては、メチロールステアリン酸アミドなどが挙げられる。飽和脂肪酸ビスアミドの具体例としては、メチレンビスステアリン酸アミド、エチレンビスカプリン酸アミド、エチレンビスラウリン酸アミド、エチレンビスステアリン酸アミド、エチレンビスヒドロキシステアリン酸アミド、エチレンビスベヘン酸アミド、ヘキサメチレンビスステアリン酸アミド、ヘキサメチレンビスベヘン酸アミド、ヘキサメチレンヒドロキシステアリン酸アミド、N,N’-ジステアリルアジピン酸アミド、N,N’-ジステアリルセバシン酸アミドなどが挙げられる。不飽和脂肪酸ビスアミドの具体例としては、エチレンビスオレイン酸アミド、エチレンビスエルカ酸アミド、ヘキサメチレンビスオレイン酸アミド、N,N’-ジオレイルアジピン酸アミド、N,N’-ジオレイルセバシン酸アミドなどが挙げられる。脂肪酸エステルアミドの具体例としては、ステアロアミドエチルステアレートなどが挙げられる。また、芳香族系ビスアミドの具体例としては、m-キシリレンビスステアリン酸アミド、m-キシリレンビスヒドロキシステアリン酸アミド、N,N’-ジステアリルイソフタル酸アミドなどが挙げられる。 Examples of fatty acid amides include saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylolamides, saturated fatty acid bisamides, unsaturated fatty acid bisamides and the like. Specific examples of the saturated fatty acid amide include lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, hydroxystearic acid amide and the like. Specific examples of the unsaturated fatty acid amide include oleic acid amide and erucic acid amide. Specific examples of the substituted amide include N-oleyl palmitic acid amide, N-stearyl stearic acid amide, N-stearyl oleic acid amide, N-oleyl stearic acid amide, N-stearyl erucic acid amide and the like. In addition, specific examples of methylolamide include methylol stearic acid amide and the like. Specific examples of the saturated fatty acid bisamide include methylenebisstearic acid amide, ethylenebiscapric acid amide, ethylenebislauric acid amide, ethylenebisstearic acid amide, ethylenebishydroxystearic acid amide, ethylenebisbehenic acid amide, hexamethylene bisstearin Acid amide, hexamethylene bisbehenamide, hexamethylene hydroxystearic amide, N, N'-distearyl adipamide, N, N'-distearyl sebacate amide and the like can be mentioned. Specific examples of unsaturated fatty acid bisamides include ethylene bis oleic acid amide, ethylene bis erucic acid amide, hexamethylene bis oleic acid amide, N, N'-dioleyl adipic acid amide, N, N'-dioleyl sebacic acid amide Etc. Specific examples of fatty acid ester amides include stearoamidoethyl stearate and the like. Further, specific examples of the aromatic bisamides include m-xylylene bis-stearic acid amide, m-xylylene bis-hydroxystearic acid amide, N, N'-distearyl isophthalic acid amide and the like.
熱融着性樹脂層4が滑剤を含む場合、その含有量は、適宜選択すればよいが、好ましくは700~1200ppm程度、より好ましくは800~1100ppm程度が挙げられる。なお、本発明において、熱融着性樹脂層4における滑剤の含有量は、熱融着性樹脂層4の内部に存在する滑剤と、熱融着性樹脂層4の表面に存在する滑剤との合計量である。
When the heat-
また、熱融着性樹脂層4の厚さとしては、適宜選定することができるが、10~40μm程度、好ましくは15~30μm程度が挙げられる。
The thickness of the heat-
[接着層5]
本発明の電池用包装材料において、接着層5は、ステンレス鋼箔3と熱融着性樹脂層4を強固に接着させるために、これらの間に必要に応じて設けられる層である。
[Adhesive layer 5]
In the battery packaging material of the present invention, the adhesive layer 5 is a layer provided as needed between the
接着層5は、ステンレス鋼箔3と熱融着性樹脂層4とを接着可能である樹脂によって形成される。接着層5の形成に使用される樹脂としては、その接着機構、接着剤成分の種類等は、接着剤層2で例示した接着剤と同様のものが使用できる。また、接着層5の形成に使用される樹脂としては、前述の熱融着性樹脂層4で例示したポリオレフィン、環状ポリオレフィン、カルボン酸変性ポリオレフィン、カルボン酸変性環状ポリオレフィンなどのポリオレフィン系樹脂も使用できる。ステンレス鋼箔3と熱融着性樹脂層4との密着性に優れる観点から、ポリオレフィンとしては、カルボン酸変性ポリオレフィンが好ましく、カルボン酸変性ポリプロピレンが特に好ましい。すなわち、接着層5を構成している樹脂は、ポリオレフィン骨格を含んでいても含んでいなくてもよく、ポリオレフィン骨格を含んでいることが好ましい。接着層5を構成している樹脂がポリオレフィン骨格を含むことは、例えば、赤外分光法、ガスクロマトグラフィー質量分析法などにより分析可能であり、分析方法は特に問わない。例えば、赤外分光法にて無水マレイン酸変性ポリオレフィンを測定すると、波数1760cm-1付近と波数1780cm-1付近に無水マレイン酸由来のピークが検出される。ただし、酸変性度が低いとピークが小さくなり検出されない場合がある。その場合は核磁気共鳴分光法にて分析可能である。
The adhesive layer 5 is formed of a resin capable of adhering the
さらに、電池用包装材料の厚みを薄くしつつ、成形性に優れた電池用包装材料とする観点からは、接着層5は、酸変性ポリオレフィンと硬化剤を含む樹脂組成物の硬化物であることも好ましい。酸変性ポリオレフィンとしては、好ましくは、熱融着性樹脂層4で例示したカルボン酸変性ポリオレフィン、カルボン酸変性環状ポリオレフィンと同じものが例示できる。
Furthermore, from the viewpoint of making the battery packaging material excellent in moldability while reducing the thickness of the battery packaging material, the adhesive layer 5 is a cured product of a resin composition containing an acid-modified polyolefin and a curing agent. Is also preferred. As the acid-modified polyolefin, preferably, the same ones as the carboxylic acid-modified polyolefin and the carboxylic acid-modified cyclic polyolefin exemplified in the heat
また、硬化剤としては、酸変性ポリオレフィンを硬化させるものであれば、特に限定されない。硬化剤としては、例えば、エポキシ系硬化剤、多官能イソシアネート系硬化剤、カルボジイミド系硬化剤、オキサゾリン系硬化剤などが挙げられる。 The curing agent is not particularly limited as long as it cures acid-modified polyolefin. Examples of the curing agent include epoxy-based curing agents, polyfunctional isocyanate-based curing agents, carbodiimide-based curing agents, oxazoline-based curing agents, and the like.
エポキシ系硬化剤は、少なくとも1つのエポキシ基を有する化合物であれば、特に限定されない。エポキシ系硬化剤としては、例えば、ビスフェノールAジグリシジルエーテル、変性ビスフェノールAジグリシジルエーテル、ノボラックグリシジルエーテル、グリセリンポリグリシジルエーテル、ポリグリセリンポリグリシジルエーテルなどのエポキシ樹脂が挙げられる。 The epoxy curing agent is not particularly limited as long as it is a compound having at least one epoxy group. Examples of the epoxy curing agent include epoxy resins such as bisphenol A diglycidyl ether, modified bisphenol A diglycidyl ether, novolak glycidyl ether, glycerin polyglycidyl ether, polyglycerin polyglycidyl ether and the like.
多官能イソシアネート系硬化剤は、2つ以上のイソシアネート基を有する化合物であれば、特に限定されない。多官能イソシアネート系硬化剤の具体例としては、イソホロンジイソシアネート(IPDI)、ヘキサメチレンジイソシアネート(HDI)、トルエンジイソシアネート(TDI)、ジフェニルメタンジイソシアネート(MDI)、これらをポリマー化やヌレート化したもの、これらの混合物や他ポリマーとの共重合物などが挙げられる。 The polyfunctional isocyanate-based curing agent is not particularly limited as long as it is a compound having two or more isocyanate groups. Specific examples of polyfunctional isocyanate-based curing agents include isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), those obtained by polymerizing or nurifying these, and mixtures thereof And copolymers with other polymers.
カルボジイミド系硬化剤は、カルボジイミド基(-N=C=N-)を少なくとも1つ有する化合物であれば、特に限定されない。カルボジイミド系硬化剤としては、カルボジイミド基を少なくとも2つ以上有するポリカルボジイミド化合物が好ましい。
The carbodiimide curing agent is not particularly limited as long as it is a compound having at least one carbodiimide group (-N = C = N-). As a carbodiimide type | system | group hardening | curing agent, the polycarbodiimide compound which has a
オキサゾリン系硬化剤は、オキサゾリン骨格を有する化合物であれば、特に限定されない。オキサゾリン系硬化剤としては、具体的には、日本触媒社製のエポクロスシリーズなどが挙げられる。 The oxazoline-based curing agent is not particularly limited as long as it is a compound having an oxazoline skeleton. Specific examples of the oxazoline curing agent include Epocross series manufactured by Nippon Shokubai Co., Ltd.
接着層5によるステンレス鋼箔3と熱融着性樹脂層4との密着性を高めるなどの観点から、硬化剤は、2種類以上の化合物により構成されていてもよい。
From the viewpoint of, for example, enhancing the adhesion between the
接着層5を形成する樹脂組成物における硬化剤の含有量は、0.1~50質量%程度の範囲にあることが好ましく、0.1~30質量%程度の範囲にあることがより好ましく、0.1~10質量%程度の範囲にあることがさらに好ましい。 The content of the curing agent in the resin composition forming the adhesive layer 5 is preferably in the range of about 0.1 to 50% by mass, and more preferably in the range of about 0.1 to 30% by mass, More preferably, it is in the range of about 0.1 to 10% by mass.
接着層5の厚みについては、接着層としての機能を発揮すれば特に制限されないが、接着剤層2で例示した接着剤を用いる場合であれば、好ましくは2~10μm程度、より好ましくは2~5μm程度が挙げられる。また、熱融着性樹脂層4で例示した樹脂を用いる場合であれば、好ましくは2~30μm程度、より好ましくは10~20μm程度が挙げられる。また、酸変性ポリオレフィンと硬化剤との硬化物である場合であれば、好ましくは約30μm以下、より好ましくは0.1~20μm程度、さらに好ましくは0.5~5μm程度が挙げられる。なお、接着層5が酸変性ポリオレフィンと硬化剤を含む樹脂組成物の硬化物である場合、当該樹脂組成物を塗布し、加熱等により硬化させることにより、接着層5を形成することができる。
The thickness of the adhesive layer 5 is not particularly limited as long as it exhibits the function as an adhesive layer, but when using the adhesive exemplified in the
3.電池用包装材料の製造方法
本発明の電池用包装材料の製造方法については、所定の組成の各層を積層させた積層体が得られる限り、特に制限されない。すなわち、本発明の電池用包装材料は、少なくとも、保護層と、基材層と、ステンレス鋼箔と、熱融着性樹脂層とを積層して積層体を得る積層工程と、保護層を硬化させる硬化工程とを備えており、硬化工程において、保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、赤外線の波数が2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足するように、保護層を硬化させる方法が例示される。具体的には、例えば次のようにして製造することができる。
3. Method for Producing Battery Packaging Material The method for producing the battery packaging material of the present invention is not particularly limited as long as a laminate obtained by laminating each layer of a predetermined composition is obtained. That is, in the battery packaging material of the present invention, at least a protective layer, a base material layer, a stainless steel foil, and a heat-fusible resin layer are laminated to obtain a laminate, and the protective layer is cured. And, in the curing step, the infrared wave number is in the range of 2800 cm.sup.- 1 to 3000 cm.sup.- 1 as measured by attenuated total reflection from the outermost surface side of the protective layer by Fourier transform infrared spectroscopy. sufficiency and the detected absorbance maximum value a of the maximum value B of the absorbance wave number of infrared rays are detected from 2200 cm -1 in the range of 2300 cm -1 is a relation 0.05 ≦ B / a ≦ 0.75 As an example, a method of curing the protective layer is exemplified. Specifically, for example, it can be manufactured as follows.
まず、少なくとも、基材層1、ステンレス鋼箔3が順に積層された積層体(以下、「積層体A」と表記することもある)を形成する。積層体Aの形成は、例えば、基材層1上又は必要に応じて表面が化成処理されたステンレス鋼箔3に、接着剤層2の形成に使用される接着剤を、グラビアコート法、ロールコート法などの塗布方法で塗布・乾燥した後に、当該ステンレス鋼箔3又は基材層1を積層させて接着剤層2を硬化させるドライラミネート法によって行うことができる。
First, a laminate (hereinafter sometimes referred to as “laminate A”) in which at least the
次いで、積層体Aのステンレス鋼箔3上に、熱融着性樹脂層4を積層させる。ステンレス鋼箔3上に熱融着性樹脂層4を直接積層させる場合には、積層体Aのステンレス鋼箔3上に、熱融着性樹脂層4を構成する樹脂成分をグラビアコート法、ロールコート法などの方法により塗布すればよい。また、ステンレス鋼箔3と熱融着性樹脂層4の間に接着層5を設ける場合には、例えば、(1)積層体Aのステンレス鋼箔3上に、接着層5及び熱融着性樹脂層4を共押出しすることにより積層する方法(共押出しラミネート法)、(2)別途、接着層5と熱融着性樹脂層4が積層した積層体を形成し、これを積層体Aのステンレス鋼箔3上にサーマルラミネート法により積層する方法、(3)積層体Aのステンレス鋼箔3上に、接着層5を形成させるための接着剤を押出し法や溶液コーティングし、高温で乾燥さらには焼き付ける方法などにより積層させ、この接着層5上に予めシート状に製膜した熱融着性樹脂層4をサーマルラミネート法により積層する方法、(4)積層体Aのステンレス鋼箔3と、予めシート状に製膜した熱融着性樹脂層4との間に、溶融させた接着層5を流し込みながら、接着層5を介して積層体Aと熱融着性樹脂層4を貼り合せる方法(サンドイッチラミネート法)などが挙げられる。次に、基材層1の表面に、保護層6を形成する樹脂組成物を塗布し、硬化剤のイソシアネート基の一部を反応させて保護層を硬化させる。硬化剤のイソシアネート基の一部を反応させる方法としては、加熱、光照射などが挙げられる。例えば、加熱であれば、30~90℃程度の温度で、24~120時間程度の環境下におくエージング工程を行うことにより、フーリエ変換赤外線分光分析法の減衰全反射で測定した場合の赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足するように調整することができる。なお、基材層1の表面に保護層6を形成する工程は、基材層1とステンレス鋼箔3を積層する前に行ってもよい。例えば、基材層1の表面に保護層6を形成した後、基材層1の保護層6とは反対側の表面にステンレス鋼箔3を形成してもよい。また、基材層1とステンレス鋼箔3とを積層した後、熱融着性樹脂層4を積層する前に、基材層1の表面に保護層6を形成してもよい。
Next, the heat
本発明の電池用包装材料において、積層体を構成する各層は、必要に応じて、製膜性、積層化加工、最終製品2次加工(パウチ化、エンボス成形)適性などを向上又は安定化するために、コロナ処理、ブラスト処理、酸化処理、オゾン処理などの表面活性化処理を施していてもよい。 In the battery packaging material of the present invention, each layer constituting the laminate improves or stabilizes film forming ability, lamination processing, final product secondary processing (pouching, embossing) suitability, etc., as necessary. For this purpose, surface activation treatments such as corona treatment, blast treatment, oxidation treatment, and ozone treatment may be performed.
さらに、本発明の電池用包装材料においては、電池用包装材料を成形する(電池素子を封入するための空間を形成するための成形)前後、成形後に電池素子を収容する前後のいずれにおいても、保護層6の表面にインキを印刷してもよい。印刷方法としては、特に制限されないが、成形後の電池用包装材料に印刷を行う場合には、パッド印刷が好ましい。本発明の製造方法によって得られる電池用包装材料は、保護層6の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦ B/A≦0.75という特定の関係を充足しているため、インキが弾かれやすいパッド印刷によっても、好適にインキの印刷を行うことができる。従って、保護層6の表面の少なくとも一部に、例えば、バーコード、柄、文字などの印字を好適に形成することができる。印刷に用いられるインキとしては、上記の通りである。
Furthermore, in the battery packaging material of the present invention, before or after molding the battery packaging material (forming for forming a space for sealing the battery element), or before or after housing the battery element after molding, The ink may be printed on the surface of the
4.電池用包装材料の用途
本発明の電池用包装材料は、正極、負極、電解質などの電池素子を密封して収容するための包装体とするために使用される。すなわち、本発明の電池用包装材料により形成された包装体中に、電池素子を収容することができる。
4. Applications of Battery Packaging Material The battery packaging material of the present invention is used to form a package for sealing and housing battery elements such as a positive electrode, a negative electrode, and an electrolyte. That is, the battery element can be accommodated in a package formed of the battery packaging material of the present invention.
具体的には、少なくとも正極、負極、及び電解質を備えた電池素子を、本発明の電池用包装材料により形成された包装体を用いて、前記正極及び負極の各々に接続された金属端子を外側に突出させた状態で、電池素子の周縁にフランジ部(熱融着性樹脂層同士が接触する領域)が形成できるようにして被覆し、前記フランジ部の熱融着性樹脂層同士をヒートシールして密封させることによって、電池用包装材料を使用した電池が提供される。なお、本発明の電池用包装材料を用いて電池素子を収容する場合、本発明の電池用包装材料の熱融着性樹脂部分が内側(電池素子と接する面)になるようにして用いられる。 Specifically, the battery element provided with at least a positive electrode, a negative electrode, and an electrolyte is covered with the metal terminal connected to each of the positive electrode and the negative electrode using the package formed of the battery packaging material of the present invention. In a state in which the flange portion (area in which the heat fusible resin layers are in contact) can be formed on the periphery of the battery element, and the heat fusible resin layers of the flange portion are heat sealed Sealing provides a battery using the battery packaging material. In addition, when accommodating a battery element using the battery packaging material of this invention, it is used so that the heat fusible resin part of the battery packaging material of this invention may become inside (surface which contacts a battery element).
本発明の電池には、上記本発明の電池用包装材料が用いられているため、例えば、電池用包装材料が成形され、電池素子が封止された後の電池の表面に対しても、好適にインキを印刷することができ、電池の表面の少なくとも一部に、例えば、バーコード、柄、文字などの印字によって、情報担持部を好適に形成することができる。 Since the battery packaging material of the present invention is used in the battery of the present invention, for example, the battery packaging material of the present invention is preferably molded, and is also suitable for the surface of the battery after the battery element is sealed. The ink can be printed, and the information carrier can be suitably formed on at least a part of the surface of the battery, for example, by printing a bar code, a handle, characters and the like.
本発明の電池用包装材料は、一次電池、二次電池のいずれに使用してもよいが、好ましくは二次電池である。本発明の電池用包装材料が適用される二次電池の種類については、特に制限されず、例えば、リチウムイオン電池、リチウムイオンポリマー電池、鉛蓄電池、ニッケル・水素蓄電池、ニッケル・カドミウム蓄電池、ニッケル・鉄蓄電池、ニッケル・亜鉛蓄電池、酸化銀・亜鉛蓄電池、金属空気電池、多価カチオン電池、コンデンサー、キャパシターなどが挙げられる。これらの二次電池の中でも、本発明の電池用包装材料の好適な適用対象として、リチウムイオン電池及びリチウムイオンポリマー電池が挙げられる。 The battery packaging material of the present invention may be used for either a primary battery or a secondary battery, but is preferably a secondary battery. The type of secondary battery to which the battery packaging material of the present invention is applied is not particularly limited. For example, lithium ion battery, lithium ion polymer battery, lead storage battery, nickel hydrogen storage battery, nickel cadmium storage battery, nickel Iron storage batteries, nickel-zinc storage batteries, silver oxide-zinc storage batteries, metal air batteries, multivalent cation batteries, capacitors, capacitors and the like can be mentioned. Among these secondary batteries, lithium ion batteries and lithium ion polymer batteries are mentioned as a suitable application object of the packaging material for batteries of the present invention.
以下に実施例及び比較例を示して本発明を詳細に説明する。但し本発明は実施例に限定されるものではない。 Hereinafter, the present invention will be described in detail by way of Examples and Comparative Examples. However, the present invention is not limited to the examples.
<電池用包装材料の製造>
実施例1-3及び比較例1,2
延伸ナイロンフィルム(ONY)からなる基材層1の上に、両面に化成処理を施したステンレス鋼箔(SUS)からなるバリア層をドライラミネート法により積層させた。具体的には、ステンレス鋼箔の一方面に、2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布し、ステンレス鋼箔3上に接着剤層2(厚さ3μm)を形成した。次いで、ステンレス鋼箔3上の接着剤層2と基材層1を加圧加熱貼合した後、エージング処理を実施することにより、基材層1/接着剤層2/ステンレス鋼箔3の積層体を調製した。なお、ステンレス鋼箔の化成処理は、フェノール樹脂、フッ化クロム化合物、及びリン酸からなる処理液をクロムの塗布量が10mg/m2(乾燥重量)となるように、ロールコート法によりステンレス鋼箔の両面に塗布し、皮膜温度が180℃以上となる条件で焼付けすることにより行った。
<Manufacture of battery packaging materials>
Example 1-3 and Comparative Examples 1 and 2
On the
次いで、前記積層体のステンレス鋼箔3側に、2液型オレフィン接着剤(酸変性ポリプロピレン樹脂とエポキシ樹脂を含む樹脂組成物)を塗布し、ステンレス鋼箔3上に接着層5を形成した。さらに、接着層5の上から、熱融着性樹脂層4としての未延伸ポリプロピレンフィルム(CPP)を積層した。次に、得られた積層体を加熱してエージング処理を実施した。次に、基材層1の上に、保護層6を形成する樹脂組成物(水酸基価が7mgKOH/g、重量平均分子量15000のポリエステルポリオールを20質量%と、イソシアネート基を有する硬化剤としての芳香族ジイソシアネート硬化剤であるトリレンジイソシアネート(TDI)を15質量%、メチルエチルケトンの溶媒を65質量%含む樹脂組成物)をグラビアコート法により塗布し、基材層1の表面に保護層6を形成した(厚さ2.5μm)。斯して、保護層6/基材層1/接着剤層2/ステンレス鋼箔3/接着層5/熱融着性樹脂層4が順に積層された積層フィルムからなる電池用包装材料を得た。
Next, a two-component olefin adhesive (a resin composition containing an acid-modified polypropylene resin and an epoxy resin) was applied to the
実施例1-3及び比較例1,2の電池用包装材料においては、各層を全て積層した後に、それぞれ、表1に記載の条件でエージングを行った。また、延伸ナイロンフィルム(ONY)、ステンレス鋼箔(SUS)、接着層、熱融着性樹脂層、及び積層体の総厚みは、それぞれ、表1に記載のとおりである。また、実施例1-3及び比較例1,2において、ステンレス鋼箔としては、SUS304(オーステナイト系ステンレス鋼箔)を用いた。 In the battery packaging materials of Example 1-3 and Comparative Examples 1 and 2, aging was performed under the conditions described in Table 1 after all of the layers were laminated. The total thickness of the drawn nylon film (ONY), stainless steel foil (SUS), the adhesive layer, the heat fusible resin layer, and the laminate is as described in Table 1. In Examples 1-3 and Comparative Examples 1 and 2, SUS304 (austenitic stainless steel foil) was used as the stainless steel foil.
実施例4-7,13,15及び比較例3,4
実施例4-7,13,15及び比較例3,4においては、保護層6を形成する樹脂組成物中における割合が10質量%となるようにフィラー(平均粒子径1.0μmのシリカ粒子)を加えたこと以外は、それぞれ、実施例1-3及び比較例1,2と同様にして、電池用包装材料を作製した。実施例4-7,13,15及び比較例3,4の電池用包装材料においては、各層を全て積層した後に、それぞれ、表1に記載の条件でエージングを行った。また、延伸ナイロンフィルム(ONY)、ステンレス鋼箔(SUS)、接着層、熱融着性樹脂層、及び積層体の総厚みは、それぞれ、表1に記載のとおりである。また、実施例4-7,15及び比較例3,4において、ステンレス鋼箔としては、それぞれ、SUS304(オーステナイト系ステンレス鋼箔)を用いた。また、実施例13において、ステンレス鋼箔としては、SUS444(フェライト系ステンレス鋼箔)を用いた。
Examples 4-7, 13, 15 and Comparative Examples 3, 4
In Examples 4-7, 13, 15 and Comparative Examples 3, 4, the filler (silica particles having an average particle diameter of 1.0 μm) such that the proportion in the resin composition forming the
実施例8-12,14
ポリエチレンテレフタレートフィルム(PET)からなる基材層1の上に、両面に化成処理を施したステンレス鋼箔(SUS)からなるバリア層をドライラミネート法により積層させた。具体的には、ステンレス鋼箔の一方面に、2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布し、ステンレス鋼箔3上に接着剤層2(厚さ3μm)を形成した。次いで、ステンレス鋼箔3上の接着剤層2と基材層1を加圧加熱貼合した後、エージング処理を実施することにより、基材層1/接着剤層2/ステンレス鋼箔3の積層体を調製した。なお、ステンレス鋼箔の化成処理は、実施例1-3及び比較例1,2と同様に行った。
Examples 8-12 and 14
On the
次いで、実施例8,9,11,12,14においては、前記積層体のステンレス鋼箔3側に、2液型オレフィン接着剤(酸変性ポリプロピレン樹脂とエポキシ樹脂を含む樹脂組成物)を塗布し、ステンレス鋼箔3上に接着層5を形成した。さらに、接着層5の上から、熱融着性樹脂層4としての未延伸ポリプロピレンフィルム(CPP)を積層した。次に、得られた積層体を加熱してエージング処理を実施した。
Next, in Examples 8, 9, 11, 12 and 14, a two-component olefin adhesive (a resin composition containing an acid-modified polypropylene resin and an epoxy resin) is applied to the
また、実施例10においては、前記積層体のステンレス鋼箔3側に、接着層5としての無水マレイン酸ポリプロピレン(PPa)と、熱融着性樹脂層4としてのポリプロピレン(PP)とを共押出しした。
In Example 10, on the
次に、実施例4-7及び比較例3,4と同じく、保護層6を形成する樹脂組成物中における割合が10質量%となるようにフィラー(平均粒子径1.0μmのシリカ粒子)を加えて保護層6を形成した(厚さ3μm)。斯して、保護層6/基材層1/接着剤層2/ステンレス鋼箔3/接着層5/熱融着性樹脂層4が順に積層された積層フィルムからなる電池用包装材料を得た。
Next, as in Example 4-7 and Comparative Examples 3 and 4, a filler (silica particles having an average particle diameter of 1.0 μm) was added so that the proportion in the resin composition forming the
実施例8-12,14の電池用包装材料においては、各層を全て積層した後に、それぞれ、表1に記載の条件でエージングを行った。また、ポリエチレンテレフタレートフィルム(PET)、ステンレス鋼箔(SUS)、接着層、熱融着性樹脂層、及び積層体の総厚みは、それぞれ、表1に記載のとおりである。また、実施例8-10において、ステンレス鋼箔としては、それぞれ、SUS304(オーステナイト系ステンレス鋼箔)を用いた。また、実施例11において、ステンレス鋼箔としては、SUS301(オーステナイト系ステンレス鋼箔)を用いた。実施例12において、ステンレス鋼箔としては、SUS316L(オーステナイト系ステンレス鋼箔)を用いた。また、実施例14において、ステンレス鋼箔としては、SUS444(フェライト系ステンレス鋼箔)を用いた。 In the battery packaging materials of Examples 8-12 and 14, after all the layers were laminated, aging was performed under the conditions described in Table 1, respectively. The total thickness of the polyethylene terephthalate film (PET), stainless steel foil (SUS), the adhesive layer, the heat fusible resin layer, and the laminate is as described in Table 1. In Examples 8-10, SUS304 (austenitic stainless steel foil) was used as the stainless steel foil. In Example 11, as stainless steel foil, SUS301 (austenitic stainless steel foil) was used. In Example 12, as stainless steel foil, SUS316L (austenitic stainless steel foil) was used. In Example 14, SUS444 (ferritic stainless steel foil) was used as the stainless steel foil.
比較例5-7及び参考例1
延伸ナイロンフィルム(ONY)からなる基材層1の上に、両面に化成処理を施したアルミニウム箔(ALM)からなるバリア層をドライラミネート法により積層させた。具体的には、アルミニウム箔の一方面に、2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布しアルミニウム箔上に接着剤層2(厚さ3μm)を形成した。次いで、アルミニウム箔上の接着剤層2と基材層1を加圧加熱貼合した後、エージング処理を実施することにより、基材層1/接着剤層2/アルミニウム箔の積層体を調製した。なお、アルミニウム箔の化成処理は、実施例1-3及び比較例1,2のステンレス鋼箔の化成処理と同様に行った。
Comparative Example 5-7 and Reference Example 1
On the
次いで、比較例6においては、前記積層体のアルミニウム箔側に、2液型オレフィン接着剤(酸変性ポリプロピレン樹脂とエポキシ樹脂を含む樹脂組成物)を塗布し、アルミニウム箔上に接着層5を形成した。さらに、接着層5の上から、熱融着性樹脂層4としての未延伸ポリプロピレンフィルム(CPP)を積層した。次に、得られた積層体を加熱してエージング処理を実施した。
Next, in Comparative Example 6, a two-component olefin adhesive (a resin composition containing an acid-modified polypropylene resin and an epoxy resin) is applied to the aluminum foil side of the laminate to form an adhesive layer 5 on the aluminum foil. did. Furthermore, the unstretched polypropylene film (CPP) as the heat-
また、比較例5,7及び参考例1においては、前記積層体のアルミニウム箔側に、接着層5としての無水マレイン酸ポリプロピレン(PPa)と、熱融着性樹脂層4としてのポリプロピレン(PP)とを共押出しした。
In Comparative Examples 5 and 7 and Reference Example 1, maleic anhydride polypropylene (PPa) as the adhesive layer 5 and polypropylene (PP) as the heat-
次に、実施例4-7及び比較例3-5と同じく、保護層6を形成する樹脂組成物中における割合が10質量%となるようにフィラー(平均粒子径1.0μmのシリカ粒子)を加えて保護層6を形成した(厚さ3μm)。斯して、保護層6/基材層1/接着剤層2/アルミニウム箔/接着層5/熱融着性樹脂層4が順に積層された積層フィルムからなる電池用包装材料を得た。
Next, as in Example 4-7 and Comparative Example 3-5, a filler (silica particles having an average particle diameter of 1.0 μm) was added so that the proportion in the resin composition forming the
比較例5-7及び参考例1,2の電池用包装材料においては、各層を全て積層した後に、それぞれ、表1に記載の条件でエージングを行った。また、延伸ナイロンフィルム(ONY)、アルミニウム箔(ALM)、接着層、熱融着性樹脂層、及び積層体の総厚みは、それぞれ、表1に記載のとおりである。また、比較例5-7及び参考例1,2において、アルミニウム箔としては、それぞれ、JIS H4000:2014 A8021P-Oの組成を備えるものを用いた。 In the battery packaging materials of Comparative Example 5-7 and Reference Examples 1 and 2, aging was performed under the conditions described in Table 1 after all of the layers were laminated. In addition, the total thickness of the stretched nylon film (ONY), the aluminum foil (ALM), the adhesive layer, the heat fusible resin layer, and the laminate is as described in Table 1, respectively. Further, in Comparative Examples 5-7 and Reference Examples 1 and 2, as the aluminum foil, one having a composition of JIS H4000: 2014 A8021 P-O was used.
[保護層のB/Aの測定]
Thermo Scientific社製のNicolet380を用いて、上記で得られた電池用包装材料の保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射を測定した。得られた測定結果から、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、赤外線の波数が2200cm-1から2300cm-1範囲に検出される吸光度の最大値Bに基づいて、B/Aの値を算出した。結果を表1に示す。なお、本発明における吸光度の最大値は、フーリエ変換赤外線分光分析法の減衰全反射で測定された吸光度の最大値であり、積算回数32回、波数分解能4cm-1として測定したものである。フーリエ変換赤外線分光分析法の減衰全反射の具体的な測定条件は、以下の通りである。
[Measurement of B / A of Protective Layer]
The attenuated total reflection of Fourier transform infrared spectroscopy was measured from the outermost surface side of the protective layer of the battery packaging material obtained above using a Thermo Scientific Nicolet 380. Up from the obtained measurement results, the wave number of infrared ray and the maximum value A of the absorbance detected from 2800 cm -1 in the range of 3000 cm -1, wave number of infrared absorbance detected in 2300 cm -1 range of 2200 cm -1 Based on the value B, the value of B / A was calculated. The results are shown in Table 1. In the present invention, the maximum value of absorbance is the maximum value of absorbance measured by attenuated total reflection in Fourier transform infrared spectroscopy, and is measured as integration number 32 times and
(フーリエ変換赤外線分光分析法の減衰全反射の測定条件)
プリズム:ゲルマニウム
波数分解能:4cm-1
積算回数:32回
吸光度の最大値A:波数2750~3100cm-1間を直線で結んでベースラインをとり、ベースラインと波数2800~3000cm-1の範囲における吸光度の最大値までの強度
吸光度の最大値B:波数2000~2500cm-1間を直線で結んでベースラインをとり、ベースラインと波数2200~2300cm-1の範囲における吸光度の最大値までの強度
(Measurement conditions of attenuated total reflection by Fourier transform infrared spectroscopy)
Prism: Germanium wave number resolution: 4 cm -1
Number of integrations: 32 times maximum of absorbance A: A baseline is taken by connecting wave numbers 2750 to 3100 cm -1 with a straight line, and the maximum intensity absorbance up to the maximum value of absorbance at the baseline and wave number range of 2800 to 3000 cm -1 Value B: A baseline is drawn by connecting a wave number of 2000 to 2500 cm -1 with a straight line, and the intensity to the maximum value of the absorbance at the baseline and the wave number range of 2200 to 2300 cm -1
[耐電解液性の評価]
上記で得られた電池用包装材料から、幅100mm長さ100mmの大きさの試験片を切り取った。次に、保護層の表面に、電解液(1MのLiPF6と、エチレンカーボネート、ジエチルカーボネート及びジメチルカーボネート(容量比1:1:1)の混合液とからなる)を垂らし、24℃、相対湿度50%の環境下で6時間放置した後、エタノールで電解液を拭き取り、表面の変化を観察した。このとき、全く変化が無かったものをA、変色していたものをCとした。結果を表1に示す。
[Evaluation of electrolytic solution resistance]
From the battery packaging material obtained above, a test piece of 100 mm wide and 100 mm long was cut out. Next, an electrolyte (containing 1 M of LiPF 6 and a mixed solution of ethylene carbonate, diethyl carbonate and dimethyl carbonate (volume ratio 1: 1: 1)) is dripped on the surface of the protective layer, and the relative humidity is 24 ° C. After standing for 6 hours in a 50% environment, the electrolyte was wiped off with ethanol and the surface change was observed. At this time, the thing which did not change at all was taken as A, and the thing which was discolored was taken as C. The results are shown in Table 1.
[インキの印刷特性の評価]
上記で得られた電池用包装材料の保護層の表面にパッド印刷を施して、インキの印刷特性を評価した。パッド印刷機は、ミシマ株式会社製SPACE PAD 6GXを使用した。また、インキは、ナビタス株式会社製のUVインキPJU-A黒色を使用した。保護層の表面に印刷したインキは、アズワン製のハンディーUVランプ SUV-4で紫外線波長:254nmにて10cmの距離からUVを30秒間照射して硬化させた。印刷面の面積は100mm2とした。硬化後の印刷面を光学顕微鏡で観察し、以下の基準に従ってインキの印刷特性を評価した。下記の評価A,Bは、インキの印刷特性が良好といえる。なお、インキの印刷は、温度24℃、相対湿度50%の環境下に行った。結果を表1に示す。
A:印刷の抜けが印刷柄全体の5%よりも少ない
B:印刷の抜けが印刷絵柄全体の5%以上10%以下
C:印刷の抜けが印刷柄全体の10%よりも多い
[Evaluation of printing characteristics of ink]
Pad printing was performed on the surface of the protective layer of the battery packaging material obtained above to evaluate the printing characteristics of the ink. The pad printing machine used SPACE PAD 6GX made by Mishima Co., Ltd. Further, as the ink, UV ink PJU-A black manufactured by Navitas Co., Ltd. was used. The ink printed on the surface of the protective layer was cured by irradiation with UV for 30 seconds from a distance of 10 cm at an ultraviolet wavelength of 254 nm with a handy UV lamp SUV-4 manufactured by As One. The area of the printing surface was 100 mm 2 . The printed surface after curing was observed with an optical microscope to evaluate the printing characteristics of the ink according to the following criteria. The following evaluations A and B indicate that the printing characteristics of the ink are good. The printing of the ink was performed under an environment of a temperature of 24 ° C. and a relative humidity of 50%. The results are shown in Table 1.
A: The omission of printing is less than 5% of the whole printing pattern B: The omission of printing is 5% or more and 10% or less of the whole printing pattern C: The omission of printing is more than 10% of the whole printing pattern
[耐摩耗性の評価]
JIS P 8136の規定された方法に準拠して、上記で得られた電池用包装材料の保護層に対して、30ストロークの条件で耐摩耗性試験を行い、目視にて傷の有無を確認した。試験後の保護層に傷がなかった場合はA、傷があったものはCと評価した。結果を表1に示す。
[Evaluation of wear resistance]
According to the method defined in JIS P 8136, the protective layer of the battery packaging material obtained above was subjected to an abrasion resistance test under the condition of 30 strokes, and the presence or absence of a scratch was visually confirmed . When the protective layer after the test was not damaged, it was evaluated as A, and when it was damaged, it was evaluated as C. The results are shown in Table 1.
[テープ密着性の評価]
図3,4に示すように、上記で得られた各電池用包装材料10を幅15mm、長さ175mmのサイズで切出し、保護層の表面に、幅5mm、長さ125mmの両面粘着テープ20(3M社製 #610、厚さ120μm)を貼った。その上から幅15mm、長さ300mmで切出した電池用包装材料10の保護層6の表面を重ね、JIS-Z0237:2009 粘着テープ・粘着シート試験方法の10.2.4に記載された圧着装置を用いて電池用包装材料10と両面粘着テープ20の圧着を行った。なお、温度24℃、相対湿度50%の環境において、圧着装置のローラーの質量は2kg、10mm/secの速度で2往復している。ローラーで圧着して温度24℃、相対湿度50%RHで1時間保管した後、幅15mm、長さ300mmで切出した電池用包装材料10を両面粘着テープ20の端で180°に折返し、上述した電池用包装材料10を引張試験機の上下で固定して、180°の剥離角、50mm/minの速度で温度24℃、相対湿度50%の環境で引張試験を行いテープの密着性を評価した。なお、得られた剥離強度は、測定の最初の25mmと最後の20mmを除いた平均値として算出したものであり、以下に示す基準でテープ密着性を評価した。結果を表1に示す。
A: 剥離強度 5N/5mm以上
B: 剥離強度 3N/5mm以上、5N/5mm未満
C: 剥離強度 3N/5mm未満
[Evaluation of tape adhesion]
As shown in FIGS. 3 and 4, each
A: Peeling strength 5 N / 5 mm or more B: Peeling strength 3 N / 5 mm or more, less than 5 N / 5 mm C: Peeling strength 3 N / 5 mm
[曲げこわさの測定]
上記で得られた各電池用包装材料を、幅(製膜時の流れ方向に垂直な方向:TD)80mm、長さ(製膜時の流れ方向:MD)100mmの長方形に裁断して試験サンプルを得た。得られた試験サンプルについて、曲げこわさ測定機(エスエムテー/JTC-911BT)を用いて、曲げこわさ(gf・cm2/cm)を測定した。測定条件は、曲率変化速度を0.1/cm・秒、クランプ間隔を1cm、最大曲率を2.5cm-1とし、10個の試験サンプルについての曲げこわさの平均値を、上記で得られた各電池用包装材料の曲げこわさとした。なお、試験サンプルの幅80mmの端縁がクランプ軸方向と一致するように2本のクランプに固定した。
曲げこわさの評価基準は、以下の通りである。結果を表1に示す。
A:曲げこわさ 6.0gf・cm2/cm以下、0.60gf・cm2/cm以上
C:曲げこわさ 0.59gf・cm2/cm未満
[Measurement of bending stiffness]
Each of the battery packaging materials obtained above is cut into a rectangle having a width (direction perpendicular to the flow direction during film formation: TD) 80 mm and a length (flow direction during film formation: MD) 100 mm. I got The bending stiffness (gf · cm 2 / cm) of the obtained test sample was measured using a bending stiffness measuring machine (SMT / JTC-911BT). Measurement conditions were a curvature change rate of 0.1 / cm · sec, a clamp interval of 1 cm, and a maximum curvature of 2.5 cm -1, and the average value of bending stiffness for 10 test samples was obtained above. The bending stiffness of the packaging material for each battery. In addition, it fixed to two clamps so that the edge of width 80 mm of a test sample might correspond with clamp axial direction.
The evaluation criteria of bending stiffness are as follows. The results are shown in Table 1.
A: bending stiffness 6.0 gf · cm 2 / cm or less, 0.60 gf · cm 2 / cm or more C: bending stiffness 0.59 gf · cm 2 / cm or less
[突刺し強さの測定]
上記で得られた各電池用包装材料を、幅80mm、長さ120mmの長方形に裁断して、試験サンプルを得た。得られた試験サンプルについて、JIS Z1707:1997に準拠した方法により、基材層側から突刺し強さを測定した。具体的には、23±2℃、相対湿度(50±5)%の測定環境において、中央に15mmの開口部を有する直径115mmの台と押さえ板で試験片を固定し、直径1.0mm、先端形状半径0.5mmの半円形の針を毎分50±5mmの速度で突刺し、針が貫通するまでの最大応力を測定した。試験片の数は5個であり、その平均値を求めた。なお、突刺し強さの測定装置としては、イマダ社製のZTS-500N(フォースゲージ)とMX-500N(測定スタンド)を用いた。突刺し強さの評価基準は、以下の通りである。結果を表1に示す。
A: 突刺し強さ 60N以下、25N以上
B: 突刺し強さ 15N以上、25N未満
C: 突刺し強さ 15N未満
[Measurement of piercing strength]
Each battery packaging material obtained above was cut into a rectangle having a width of 80 mm and a length of 120 mm to obtain a test sample. About the obtained test sample, the piercing strength was measured from the base material layer side by the method based on JISZ1707: 1997. Specifically, in a measurement environment of 23 ± 2 ° C. and relative humidity (50 ± 5)%, a test piece is fixed with a stand of 115 mm in diameter having a 15 mm opening at the center and a pressing plate, diameter 1.0 mm, A semicircular needle with a tip shape radius of 0.5 mm was pierced at a speed of 50 ± 5 mm per minute, and the maximum stress until the needle penetrated was measured. The number of test pieces was 5, and the average value was calculated. In addition, ZTS-500N (force gauge) and MX-500N (measurement stand) made by Imada Co., Ltd. were used as a measurement apparatus of piercing strength. Evaluation criteria of puncture strength are as follows. The results are shown in Table 1.
A: Penetration strength 60 N or less, 25 N or more B: Penetration strength 15 N or more, less than 25 N C: Perforation strength less than 15 N
[限界成形深さの測定]
上記で得られた各電池用包装材料を、幅90mm、長さ150mmの長方形に裁断して、試験サンプルを得た。次に、温度24℃、相対湿度50%の環境において、30mm×50mmの口径を有する雌型と、これに対応した雄型を用いて、押え圧0.9MPaで0.5mmの成形深さから0.5mm単位で成形深さを増加させて成形を行い、電池用包装材料にピンホールが発生した際の成形深さよりも0.5mm浅い成形深さを、そのサンプルの限界成形深さとした。成形においては、雄型を熱融着性樹脂層側に配置して行い、熱融着性樹脂層側に凹部、基材層側に凸部が形成されるようにした。雄型と雌型のクリアランスは、0.3mmとした。また、雌型の表面は、JIS B 0659-1:2002附属書1(参考) 比較用表面粗さ標準片の表2に規定される、最大高さ粗さ(Rzの呼び値)が3.2μmである。雄型の表面は、JIS B 0659-1:2002附属書1(参考) 比較用表面粗さ標準片の表2に規定される、最大高さ粗さ(Rzの呼び値)が1.6μmである。成形性の評価基準は、以下の通りである。結果を表1に示す。
A: 限界成形深さ 3.0mm以上
B: 限界成形深さ 2.0mm以上2.5mm以下
C: 限界成形深さ 1.5mm以下
[Measurement of critical forming depth]
Each battery packaging material obtained above was cut into a rectangle of width 90 mm and length 150 mm to obtain a test sample. Next, in an environment with a temperature of 24 ° C. and a relative humidity of 50%, using a female die having a bore of 30 mm × 50 mm and a corresponding male die, from a molding depth of 0.5 mm at a pressing pressure of 0.9 MPa. Molding was carried out by increasing the molding depth in units of 0.5 mm, and the molding depth 0.5 mm shallower than the molding depth when pinholes were generated in the battery packaging material was taken as the limit molding depth of the sample. In molding, the male mold was placed on the side of the heat fusible resin layer to form a concave portion on the heat fusible resin layer side and a convex portion on the base layer side. The clearance between male and female molds was 0.3 mm. In addition, the surface of the female die has a maximum height roughness (nominal value of Rz) of 3.2 μm as defined in Table 2 of the surface roughness standard piece for comparison in JIS B 0 656-1: 2002 Annex 1 (Reference). It is. The surface of the male mold has a maximum height roughness (nominal value of Rz) specified in Table 2 of the surface roughness standard piece for comparison in JIS B 0 656-1: 2002 Annex 1 (reference) is 1.6 μm. . The evaluation criteria for formability are as follows. The results are shown in Table 1.
A: Limit forming depth 3.0 mm or more B: Limit forming depth 2.0 mm to 2.5 mm or less C: Limit forming depth 1.5 mm or less
[テープ剥離による皺の形成評価]
温度24℃、相対湿度50%の環境において、雌型及び雄型を用い、押え圧0.9MPaで、上記で得られた各電池用包装材料10を成形して、下記の電池サイズ1,2の凹部を形成した。成形においては、雄型を熱融着性樹脂層4側に配置して行い、熱融着性樹脂層4側に凹部、保護層6側に凸部が形成されるようにして成形部を設けた。雄型と雌型のクリアランスは、0.3mmとした。また、雌型の表面は、JIS B 0659-1:2002附属書1(参考) 比較用表面粗さ標準片の表2に規定される、最大高さ粗さ(Rzの呼び値)が3.2μmである。雄型の表面は、JIS B 0659-1:2002附属書1(参考) 比較用表面粗さ標準片の表2に規定される、最大高さ粗さ(Rzの呼び値)が1.6μmである。
電池サイズ1:凹部の幅30mm、長さ90mm、成形深さ3mm
電池サイズ2:凹部の幅94mm、長さ128mm、成形深さ3mm
なお、上記成形性評価が評価Bである実施例8、11、12、13については、電池サイズ1、電池サイズ2の成形深さをそれぞれ2mmとし、成形性評価が評価Cである実施例14については、電池サイズ1、電池サイズ2の成形深さをそれぞれ1.5mmとした。
[Evaluation of formation of wrinkles by tape peeling]
Each of the
Battery size 1: Width of recess 30 mm, length 90 mm,
Battery size 2: Width of recess 94 mm, length 128 mm,
In Examples 8, 11, 12 and 13 in which the formability evaluation is evaluation B, the forming depth of
次に、図5の模式図に示すように、電池サイズ2の電池用包装材料の凹部には、幅91mm、長さ125mm、高さ(成形深さの方向に対応する)3mmのアクリル板21を挿入した。挿入したアクリル板21は、電池用包装材料10の凹部の底に密着するように、寺岡製作所社製の両面テープ NO751Bを用いて固定した。次に、電池用包装材料の成形部の凸部側の表面10aに、粘着テープとして幅5mm、長さ50mmの両面テープ31(3M社製の#610、厚さ120μm)とアルミニウム箔41(35μm)とを積層し、アルミニウム箔41の上から、200gのゴムローラで1往復することにより、両面テープ31を電池用包装材料10の成形部の凸部側の表面10aに貼り付けた。次に、成形部の凸部に貼り付けられていない両面テープの端部を指でつまみ、アルミニウム箔41と共に両面テープ31を180°方向(図5矢印の方向)に引っ張り、成形部の凸部の表面10aから剥離した。次に、両面テープ31が剥離された成形部の表面を目視で観察して、以下の基準により、テープ剥離による皺の形成評価を行った。評価結果を表1に示す。
A:成形部がテープに追従しなかったことから、表面に皺が形成されておらず、テープが電池用包装材料の表面から適切に剥離されている。
C:成形部がテープに追従し、表面に皺が形成されている。
A: Since the molding portion did not follow the tape, no wrinkles were formed on the surface, and the tape was properly peeled from the surface of the battery packaging material.
C: The formed portion follows the tape, and a wrinkle is formed on the surface.
実施例13,14においては、ステンレス鋼箔として、SUS444(フェライト系ステンレス鋼箔)を用いた。 In Examples 13 and 14, SUS444 (ferritic stainless steel foil) was used as a stainless steel foil.
なお、表1において、ONYは延伸ナイロンフィルム、PETはポリエチレンテレフタレートフィルム、SUSはステンレス鋼箔、ALMはアルミニウム箔、URは2液型ウレタン接着剤の硬化物、OEはポリオレフィン樹脂とエポキシ樹脂の硬化物、CPPは未延伸ポリプロピレンフィルム、PPaは無水マレイン酸ポリプロピレン、PPはポリプロピレンを意味する。また、層の後ろに記載されている数値は、層の厚さ(μm)を意味しており、例えば、「ONY10」は、「厚さ10μmの延伸ナイロンフィルム」を意味している。 In Table 1, ONY is a stretched nylon film, PET is a polyethylene terephthalate film, SUS is a stainless steel foil, ALM is an aluminum foil, UR is a cured product of a two-component urethane adhesive, and OE is a cured polyolefin resin and epoxy resin. CPP means unstretched polypropylene film, PPa means maleic anhydride polypropylene, and PP means polypropylene. Moreover, the numerical value described behind the layer means the thickness (μm) of the layer, for example, “ONY10” means “stretched nylon film with a thickness of 10 μm”.
表1に示される結果から明らかな通り、実施例1~15の電池用包装材料においては、バリア層がステンレス鋼箔により構成されており、かつ、B/A値が0.10~0.70の範囲に設定されているため、耐電解液性だけでなく、インキの印刷特性及び耐摩耗性にも優れており、さらに、曲げこわさ、突刺し強さ、及びテープ剥離による皺の形成評価も優れていることが分かる。また、保護層6を形成する樹脂組成物中にフィラーを添加した実施例4~15の電池用包装材料においては、テープ密着性にも優れていることが分かる。
As apparent from the results shown in Table 1, in the battery packaging materials of Examples 1 to 15, the barrier layer is made of stainless steel foil, and the B / A value is 0.10 to 0.70. In addition to electrolyte resistance, the printing properties and abrasion resistance of the ink are also excellent, and the evaluation of formation of wrinkles due to bending stiffness, puncture strength, and tape peeling is also possible. It turns out that it is excellent. In addition, in the battery packaging materials of Examples 4 to 15 in which the filler is added to the resin composition forming the
1 基材層
2 接着剤層
3 ステンレス鋼箔
4 熱融着性樹脂層
5 接着層
6 保護層
10…電池用包装材料
10a…電池用包装材料の成形部の凸部側の表面
20…両面粘着テープ
21…アクリル板
31…両面テープ
41…アルミニウム箔
DESCRIPTION OF
Claims (10)
前記保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足している、電池用包装材料。 It comprises a laminate having at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer in this order,
Wherein when measured by attenuated total reflection Fourier transform infrared spectroscopy from the outermost surface side of the protective layer, the maximum value A of the absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1, 2200 cm - A battery packaging material, wherein the maximum absorbance B detected in the range of 1 to 2300 cm -1 satisfies the relationship of 0.05 ≦ B / A ≦ 0.75.
前記ステンレス鋼箔の厚さは、15μm以上40μm以下であり、
前記積層体の曲げこわさが、0.60gf・cm2/cm以上6.0gf・cm2/cm以下である、請求項1~5のいずれかに記載の電池用包装材料。 The thickness of the laminate is 45 μm or more and 120 μm or less,
The thickness of the stainless steel foil is 15 μm or more and 40 μm or less,
The battery packaging material according to any one of claims 1 to 5, wherein the bending stiffness of the laminate is 0.60 gf cm 2 / cm or more and 6.0 gf cm 2 / cm or less.
前記保護層を硬化させる硬化工程と、
を備えており、
前記硬化工程において、前記保護層の最表面側からフーリエ変換赤外線分光分析法の減衰全反射で測定した場合に、赤外線の波数が2800cm-1から3000cm-1の範囲に検出される吸光度の最大値Aと、赤外線の波数が2200cm-1から2300cm-1の範囲に検出される吸光度の最大値Bとが、0.05≦B/A≦0.75の関係を充足するように、前記保護層を硬化させる、電池用包装材料の製造方法。 Laminating at least a protective layer, a base material layer, a stainless steel foil, and a heat fusible resin layer to obtain a laminate;
A curing step of curing the protective layer;
Equipped with
In the curing step, when measured by attenuated total reflection Fourier transform infrared spectroscopy from the outermost surface side of the protective layer, the maximum value of absorbance wave number of infrared rays are detected from 2800 cm -1 in the range of 3000 cm -1 and a, as the wave number of the infrared and the maximum value B of the absorbance detected from 2200 cm -1 in the range of 2300 cm -1, satisfy the relationship of 0.05 ≦ B / a ≦ 0.75, the protective layer Of curing the battery packaging material.
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| JP2020161326A (en) * | 2019-03-26 | 2020-10-01 | 大日本印刷株式会社 | Exterior and power storage device for power storage device |
| CN113745719A (en) * | 2021-08-03 | 2021-12-03 | 嘉庚创新实验室 | A kind of steel plastic film for lithium ion battery and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2013069704A1 (en) * | 2011-11-07 | 2013-05-16 | 凸版印刷株式会社 | Outer-covering material for electricity-storage device |
| WO2013069698A1 (en) * | 2011-11-07 | 2013-05-16 | 凸版印刷株式会社 | Outer-covering material for electricity-storage device |
| WO2017142071A1 (en) * | 2016-02-17 | 2017-08-24 | 大日本印刷株式会社 | Battery packaging material, battery, and production method for battery packaging material |
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| WO2013069704A1 (en) * | 2011-11-07 | 2013-05-16 | 凸版印刷株式会社 | Outer-covering material for electricity-storage device |
| WO2013069698A1 (en) * | 2011-11-07 | 2013-05-16 | 凸版印刷株式会社 | Outer-covering material for electricity-storage device |
| WO2017142071A1 (en) * | 2016-02-17 | 2017-08-24 | 大日本印刷株式会社 | Battery packaging material, battery, and production method for battery packaging material |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020161326A (en) * | 2019-03-26 | 2020-10-01 | 大日本印刷株式会社 | Exterior and power storage device for power storage device |
| CN113745719A (en) * | 2021-08-03 | 2021-12-03 | 嘉庚创新实验室 | A kind of steel plastic film for lithium ion battery and preparation method thereof |
| CN113745719B (en) * | 2021-08-03 | 2022-12-16 | 嘉庚创新实验室 | A kind of steel-plastic film for lithium ion battery and preparation method thereof |
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