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WO2019031016A1 - Wavelength conversion member and light-emitting device - Google Patents

Wavelength conversion member and light-emitting device Download PDF

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Publication number
WO2019031016A1
WO2019031016A1 PCT/JP2018/018835 JP2018018835W WO2019031016A1 WO 2019031016 A1 WO2019031016 A1 WO 2019031016A1 JP 2018018835 W JP2018018835 W JP 2018018835W WO 2019031016 A1 WO2019031016 A1 WO 2019031016A1
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WIPO (PCT)
Prior art keywords
light
wavelength conversion
phosphor
conversion member
phosphor layer
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Ceased
Application number
PCT/JP2018/018835
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French (fr)
Japanese (ja)
Inventor
俊光 菊地
美史 傳井
誉史 阿部
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Publication date
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Publication of WO2019031016A1 publication Critical patent/WO2019031016A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • H01S5/0239Combinations of electrical or optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means

Definitions

  • the present invention relates to a wavelength conversion member and a light emitting device that convert light of a specific range of wavelength into light of another wavelength.
  • a light emitting element for example, one in which a wavelength conversion member in which phosphor particles are dispersed in a resin typified by epoxy, silicone or the like is disposed so as to be in contact with a blue LED element.
  • a wavelength conversion member in which phosphor particles are dispersed in a resin typified by epoxy, silicone or the like is disposed so as to be in contact with a blue LED element.
  • a YAG phosphor ceramic sintered body in which the concentration of Ce as an activator is within a predetermined range (Patent Document 2).
  • Patent Document 1 discloses that the heat resistance of a phosphor plate is improved by forming the phosphor plate only with an inorganic material. However, the phenomenon called temperature quenching still occurs in which the performance of the phosphor itself disappears due to heat generation and storage for the laser power.
  • Patent Document 2 discloses a YAG phosphor ceramic sintered body obtained by mixing and firing material powders and then polishing.
  • heat may be stored depending on the use environment, and there is a possibility that the performance may be degraded due to temperature quenching.
  • the present invention has been made in view of such circumstances, and in high-power applications, it is difficult to cause performance deterioration due to temperature quenching, and a wavelength conversion member and a light emitting device capable of obtaining a large amount of light emission with little energy. Intended to provide.
  • the wavelength conversion member of the present invention converts light of a specific range of wavelength comprising a base material and a phosphor layer provided on the base material into light of another wavelength
  • the phosphor layer has a thickness of 200 ⁇ m or less and a quarter or less of the thickness of the base in the laminating direction of the phosphor layer, and the phosphor layer is translucent.
  • the phosphor particles are formed of an inorganic material and phosphor particles bonded to the inorganic material, and the material of the phosphor particles is either YAG: Ce or LuAG: Ce, and the Ce concentration of the phosphor particles is 0. It is characterized by being .03 at% or more and 0.60 at% or less.
  • the base having a thickness larger than that of the phosphor layer the base functioning as a heat sink occupies a large weight ratio, so that the heat can be dissipated from the base, and the heat dissipation can be further enhanced. It is possible to suppress the performance deterioration due to the temperature quenching.
  • the thickness of the phosphor layer is 10 ⁇ m or more, and the Ce concentration of the phosphor particles is 0.12 at% or more.
  • the base material is formed of sapphire.
  • sapphire which is a transparent material that can be expected to have good heat dissipation due to high thermal conductivity, as a base material, it is possible to maintain high emission intensity when using a laser or the like having high energy as excitation light.
  • mold can be comprised.
  • the base is made of aluminum.
  • aluminum which is a reflective material that can be expected to have good heat dissipation due to high thermal conductivity, as a base material, reflection using a laser having high energy or the like as excitation light can maintain high emission intensity.
  • mold can be comprised.
  • the light emitting device of the present invention is a light emitting device including a light source generating light source light of a wavelength within a specific range, which absorbs the light source light, converts it into light of another wavelength and emits light. And the wavelength conversion member according to any one of (1) to (4). Thus, it is possible to configure a light emitting device capable of maintaining high light emission intensity even with high power and suppressing a decrease in light emission efficiency.
  • the present invention it is possible to configure a wavelength conversion member in which performance degradation due to temperature quenching is unlikely to occur in high power applications, and a large amount of light emission can be obtained with a small amount of energy.
  • FIG. 16 is a graph showing emission intensity when the laser power density (laser input) is taken on the horizontal axis for reflective samples 1 to 5.
  • FIG. 16 is a graph showing emission intensity when the laser power density (laser input) is taken on the horizontal axis for transmission type samples 6 to 10.
  • FIG. It is a table showing each result of various conditions of a sample, peak time laser input, peak time luminescence intensity, and luminescence intensity (luminous efficiency) at 3 W.
  • FIG. 1 is a schematic view showing a wavelength conversion member 10.
  • a phosphor layer 14 is formed on a base 12.
  • the wavelength conversion member 10 absorbs light from the light source and excites the light to generate light of different wavelengths while transmitting or reflecting the light from the light source. For example, while transmitting or reflecting the blue light source light, the converted light converted by the phosphor layer 14 is emitted to combine the converted light and the light source light, or to use only the converted light, various colors Can be converted to
  • the material of the substrate 12 may be a light transmitting material such as sapphire or glass.
  • the portion through which light is transmitted is at least a material that hardly absorbs light from the light source.
  • the transmissive substrate is preferably made of sapphire.
  • a metal such as aluminum, iron, copper or the like can be used as the material of the base 12.
  • the reflective substrate can be made of a material that reflects light, but all of the substrate can be made of a material that reflects light, such as silver that reflects light to one side of the material that does not allow for light transmission or reflection of light.
  • the material may be provided by plating or the like. From the viewpoint of light emission intensity, the portion through which light is transmitted is at least a material that hardly absorbs light from the light source. In addition, since high-energy light is irradiated to raise the temperature, it is preferable that the heat conductivity be high. Therefore, the reflective base is preferably made of aluminum.
  • the phosphor layer 14 is provided on the base 12 as a film, and is formed of the phosphor particles 16 and the bonding material 20 (light transmitting inorganic material).
  • the binder 20 fixes the phosphor particles 16 to one another, and the phosphor particles 16 and the base 12. Thereby, since it joins with the base material 12 which functions as a thermal radiation material with respect to irradiation of the light of high energy density, it can thermally radiate efficiently and can suppress the temperature quenching of fluorescent substance.
  • the above-mentioned fixations be chemical bonds in order to efficiently dissipate heat.
  • the thickness of the phosphor layer 14 is 200 ⁇ m or less and one-fourth or less of the thickness of the base in the stacking direction of the phosphor layer. Since the base material which functions as a heat sink occupies a large weight ratio by this, heat dissipation from the fluorescent substance layer 14 to the base 12 is performed more reliably, and the performance fall by temperature quenching can be suppressed. Moreover, it is preferable that the thickness of the fluorescent substance layer 14 is 10 micrometers or more. Thereby, since the thickness of the fluorescent substance layer 14 is not too small, the fall of luminous efficiency can be suppressed.
  • the thickness of the phosphor layer 14 is preferably 100 ⁇ m or less.
  • the phosphor particles 16 are made of either an yttrium aluminum garnet phosphor (YAG: Ce) or a lutetium aluminum garnet phosphor (LuAG: Ce) to which cerium (Ce) is added as a luminescent center. Be done. At this time, the Ce concentration of the luminescent center is defined as follows.
  • composition formula of YAG is Y 3 Al 5 O 12
  • YAG in which a part of yttrium (Y) is replaced with Ce is represented as YAG: Ce
  • the composition formula is generally (Y 3 -X Ce X ) represented as Al 5 O 12
  • LuAG is obtained by replacing all Y in YAG with lutetium (Lu), and the composition formula is Lu 3 Al 5 O 12 . Therefore, the Ce concentration of LuAG: Ce is also defined in the same manner as above, and is represented by the unit "at%".
  • the Ce concentration of the phosphor particles 16 is not less than 0.03 at% and not more than 0.60 at%. As described above, by using a phosphor with a low Ce concentration, it is possible to disperse the heat generation point generated by the phosphor, reduce the density of the heat generated at the time of fluorescence conversion, and enhance the heat dissipation. It is possible to prevent the temperature rise. As a result, even in the case of excitation by a laser having high energy, it is difficult to reach a temperature at which the light emission performance of the phosphor decreases, and high emission intensity can be maintained even at high power.
  • the Ce concentration of the phosphor particles 16 is preferably 0.12 at% or more. Thereby, since the Ce concentration is not too small, it is possible to suppress the decrease in the light emission efficiency.
  • the Ce concentration of the phosphor particles can be analyzed by ICP or XRF. In any of the methods, a fluorescent substance with a known Ce concentration is used as a calibration curve. The Ce concentration may be determined as an average value of a plurality of analysis values.
  • the phosphor particles 16 absorb source light (excitation light) and emit converted light.
  • YAG Ce absorbs source light (excitation light) and emits yellow converted light.
  • LuAG Ce absorbs source light (excitation light) and emits green converted light. For example, when the source light is blue or purple, the source light and the converted light can be combined to emit white radiation.
  • the average particle diameter of the phosphor particles 16 is 1 ⁇ m or more and 30 ⁇ m or less, and preferably 5 ⁇ m or more and 20 ⁇ m or less. Since it is 1 ⁇ m or more, the emission intensity of the converted light is increased, and as a result, the emission intensity of the wavelength conversion member 10 is increased. Further, since the thickness is 30 ⁇ m or less, the temperature of each phosphor particle 16 can be maintained low, and temperature quenching can be suppressed.
  • an average particle diameter is a median diameter (D50), or an average particle diameter in the particle
  • the average particle diameter which is median diameter (D50) can be measured using dry measurement or wet measurement of a laser diffraction / scattering type particle diameter distribution measuring apparatus.
  • the average particle diameter of the particles obtained by the analysis of the SEM image was obtained by acquiring the SEM image of the cross section by, for example, 1000 times, for the cross section in the direction perpendicular to the plane direction of the phosphor layer 14 An image analysis such as binarization is performed on the SEM image, and the cross-sectional area of 100 or more particles recognized as phosphor particles 16 can be calculated from the image, and the average particle diameter can be determined from the cumulative distribution.
  • the image used when calculating the cross-sectional area of 100 or more particles recognized as phosphor particles from the image is a phosphor so that the overall average particle diameter of the phosphor particles 16 contained in the phosphor layer 14 can be obtained.
  • Cross sectional images (for example, three or more sheets) at a plurality of locations in the layer 14 are acquired.
  • the binder 20 is formed by hydrolysis or oxidation of an inorganic binder, and is made of a translucent inorganic material.
  • the bonding material 20 is made of, for example, silica (SiO 2 ) or aluminum phosphate. Since the bonding material 20 is made of an inorganic material, it does not deteriorate even when irradiated with light of high energy such as a laser diode. In addition, since the bonding material 20 has a light transmitting property, the light source light and the converted light can be transmitted.
  • the inorganic binder ethyl silicate, an aqueous solution of aluminum phosphate or the like can be used.
  • the wavelength conversion member 10 can maintain a high emission intensity even with high power, and can configure a light emitting device capable of suppressing a decrease in light emission efficiency.
  • the wavelength conversion member 10 is in a predetermined range where the Ce concentration of the phosphor particles 16 is low, and the phosphor layer 14 is thinner than the base 12 functioning as a heat sink, and the phosphor layer 14 is made of an inorganic material.
  • a high power laser diode can be used as a light source, and a high power light emitting device can be configured.
  • FIGS. 2A and 2B are schematic views showing the transmissive and reflective light-emitting devices of the present invention, respectively.
  • the transmission type light emitting device 30 includes a light source 50 and a transmission type wavelength conversion member 10.
  • the reflective light emitting device 40 includes a light source 50 and a reflective wavelength conversion member 10.
  • the light source 50 can use an LED, a laser diode, or the like that generates light source light of a specific range of wavelength.
  • the light source 50 is preferably a laser diode because the wavelength conversion member 10 can maintain high emission intensity even at high power.
  • FIG. 3 is a flowchart showing a method of manufacturing a wavelength conversion member of the present invention.
  • a printing paste is prepared.
  • phosphor particles having a predetermined Ce concentration and an average particle diameter are prepared (step S1).
  • the phosphor particles are either YAG: Ce or LuAG: Ce.
  • step S2 the prepared phosphor particles are weighed, dispersed in a solvent, and mixed with an inorganic binder to prepare a printing paste (step S2).
  • a ball mill etc. can be used for mixing.
  • the solvent high boiling point solvents such as ⁇ -terpineol, butanol, isophorone and glycerin can be used.
  • the inorganic binder is preferably an organic silicate such as ethyl silicate.
  • organic silicate By using the organic silicate, the phosphor particles are dispersed throughout the printing paste, and a printing paste with an appropriate viscosity can be produced.
  • the weight of ethyl silicate is 70 wt% to 100 wt%, preferably 80 wt% to 90 wt%, based on the weight of water and the catalyst.
  • the inorganic binder may be reacted at normal temperature with a raw material containing at least one member selected from the group consisting of silicon oxide precursors, silicic acid compounds, silica, and amorphous silica to be converted to silicon oxides by hydrolysis or oxidation, or It may be obtained by heat treatment at a temperature of 500 ° C. or less.
  • silicon oxide precursor for example, those containing perhydropolysilazane, ethyl silicate and methyl silicate as main components can be mentioned.
  • the printing paste is applied onto the substrate to form a paste layer (step S3).
  • the application of the printing paste may be screen printing, spraying, drawing by a dispenser, or inkjet.
  • the screen printing method is preferable because a thin paste layer can be stably formed.
  • the thickness of the paste layer is preferably adjusted to be 10 ⁇ m or more and 200 ⁇ m or less after firing.
  • the base material on which the paste layer is formed is fired using an air furnace to produce a phosphor layer (step S4).
  • the firing temperature is preferably 150 ° C. or more and 500 ° C. or less
  • the firing time is preferably 0.5 hours or more and 2.0 hours or less.
  • the temperature rising rate is preferably 50 ° C./h or more and 200 ° C./h or less.
  • the obtained wavelength conversion member can maintain high emission intensity even with high power, and can suppress a decrease in emission efficiency.
  • Example 10 Method of preparing sample Phosphor particles (YAG: Ce particles and LuAG: Ce particles) having an average particle diameter of 6 ⁇ m and a Ce concentration of 0.03 at% to 0.90 at% were prepared. These phosphor particles were weighed, and ⁇ -terpineol (solvent) was mixed to prepare a dispersion material, which was then mixed with ethyl silicate (inorganic binder) to prepare a printing paste.
  • YAG Ce particles and LuAG: Ce particles
  • the printing paste was applied to a substrate (a sapphire substrate or an aluminum substrate silver-coated on aluminum) to a thickness of 8 to 220 ⁇ m after firing. After coating, the coating was dried at 100 ° C. for 20 minutes and then sealed with an inorganic binder. Finally, the temperature was raised to 350 ° C. at 150 ° C./h using an air furnace, and firing was performed for 30 minutes to complete the sample.
  • the Ce concentration of the above sample was determined using ICP as a calibration curve using a phosphor whose Ce concentration is known.
  • For the film thickness (thickness) of the phosphor layer an SEM cross-sectional photograph of each sample is taken at a magnification of 1000 times, and 10 perpendicular lines are drawn at equal intervals, and the top surface of the base material from the top surface of the phosphor layer The distance up to was measured, and the film thickness of the phosphor layer was calculated from the average length of 10 lines.
  • FIG. 4 is a cross-sectional view showing a transmission type evaluation system for luminescence intensity test on a wavelength conversion member.
  • the transmissive evaluation system 700 includes a light source 710, a planar convex lens 720, a biconvex lens 730, a band pass filter 735, and a power meter 740. Each element is arranged so that the transmitted light from the wavelength conversion member 10 can be collected and measured.
  • the band pass filter 735 is a filter that cuts light with a wavelength of 480 nm as a threshold value, and a filter that cuts the side with a large wavelength is used when measuring the transmitted source light (absorbed light). Moreover, when measuring the emitted light intensity of conversion light, the filter which cuts the small side of a wavelength is used. Thus, in order to separate the transmitted source light from the converted light, it is installed between the biconvex lens and the power meter.
  • the light source light entering the plane convex lens 720 is focused to the focal point on the sample S of the wavelength conversion member. Then, the emitted light generated from the sample S is condensed by the biconvex lens 730, and the intensity of the light cut by the band pass filter 735 is measured by the power meter 740. This measured value is taken as the emission intensity of the converted light.
  • the energy density per unit area can be increased even with a low-power laser. This energy density is taken as the laser power density.
  • the reflective evaluation system can be evaluated by the same system except that the condensed light source light and the converted light are reflected by the substrate of the sample.
  • FIGS. 5 and 6 are graphs showing emission intensities when the laser power density (laser input) is taken on the horizontal axis for the reflective samples 1 to 5 and the transmissive samples 6 to 10, respectively.
  • the above-mentioned luminescence intensity test was carried out for each sample, and peak laser input, peak luminescence intensity and luminescence intensity at 3 W were calculated.
  • the peak laser input is a laser input that maximizes the light emission intensity when the laser power density (laser input) is taken along the horizontal axis.
  • the peak emission intensity was taken as the emission intensity for the peak laser input.
  • the peak emission intensity and the emission intensity at 3 W are represented as relative values when the emission type of the wavelength conversion member of sample 1 is 100 for the reflection type and the transmission type of the wavelength conversion member for sample 6 is 100.
  • FIG. 7 is a table showing the results of various conditions of the sample, peak laser input, peak emission intensity, and emission intensity (emission efficiency) at 3 W. The values of Samples 11 to 20 were also calculated in the same manner as described above.
  • the emission intensity increases linearly with the increase of the laser power density for each sample having a different Ce concentration. I understand. Therefore, the slope of the graph in that range can be considered to correspond to the light emission efficiency. Therefore, the light emission intensity at 3 W when all the samples shown in the graph are all linear graphs was regarded as the light emission efficiency.
  • the peak laser input was represented by ⁇ in the table as a pass when the peak emission intensity was greater than 100, and the x was represented as a fail.
  • the relative value of the light emission intensity (light emission efficiency) at 3 W is preferably 35 or more, and more preferably 40 or more. This is because if the luminous efficiency is low, the proportion of source light transmitted or reflected without being absorbed by the phosphor particles increases, so if this proportion becomes excessive, it is necessary to control the source light transmitted or reflected and emitted Because it comes out. Therefore, the thing of 40 or more was represented by (circle), and the thing less than 40 was represented by (triangle
  • Samples 1 to 5 are reflection type wavelength conversion members, using YAG: Ce particles as phosphor particles, changing the Ce concentration while keeping the thickness of the substrate and the thickness (film thickness) of the phosphor layer constant. Sample. Since sample 1 has a high Ce concentration, heat can not be dispersed efficiently in the phosphor layer, and temperature quenching was performed at a low input of 3 W. Therefore, high energy excitation sources can not be used. Since samples 2 to 4 have the Ce concentration in the appropriate range, the heat dispersability in the phosphor layer is improved, and the peak laser input and the peak emission intensity are improved. In addition, the relative value of the luminous efficiency was kept at 40 or more with respect to the sample 1 as the reflection type reference. In Sample 5, the peak laser input and the peak emission intensity improved because the Ce concentration was low, but the relative value of the emission efficiency was less than 40.
  • Samples 6 to 10 are transmission type wavelength conversion members, in which YAG: Ce particles are used as phosphor particles, the thickness of the substrate and the film thickness of the phosphor layer are made constant, and the Ce concentration is changed. is there. Since the sample 6 has a high Ce concentration, heat can not be dispersed efficiently in the phosphor layer, and the temperature was quenched by 3 W. Therefore, high energy excitation sources can not be used. Samples 7 to 9 had the Ce concentration in the appropriate range, so the heat dispersibility in the phosphor layer was improved, and the peak laser input and peak emission intensity were improved. Further, the relative value of the luminous efficiency was kept at 40 or more with respect to the sample 6 as the transmission type reference.
  • the sample 10 had a low Ce concentration, the peak laser input and the peak emission intensity improved, but the relative value of the emission efficiency fell below 35.
  • the relative value of luminous efficiency to be lower in the transmission type sample 10 than in the reflection type sample 5, in the case of the reflection type, when the light source light which is not first absorbed by the phosphor particles is reflected back In some cases, it may be absorbed by phosphor particles.
  • Samples 11, 12 and 13, 14 are transmission type wavelength conversion members, respectively, using YAG: Ce particles as phosphor particles, keeping the thickness of the substrate and the concentration of Ce constant, and setting the film thickness of the phosphor layer It is a changed sample. Since the film thickness of the sample 11 was thin, the light emission efficiency decreased. This is considered to be because when the film thickness is too thin, phosphors contributing to light emission decrease.
  • the sample 14 had a film thickness of one-fourth or more with respect to the thickness of the substrate, so the peak laser input decreased. This is thought to be because the ratio of the thickness of the substrate to the thickness of the phosphor layer was insufficient due to the phosphor layer becoming too thick, and the heat in the phosphor layer was not efficiently dissipated by the substrate Be
  • Samples 15 and 16 are reflection type wavelength conversion members, using YAG: Ce particles as phosphor particles, making the Ce concentration constant, and making the base material thicker than Samples 1 to 5; It is the sample to which the film thickness of the fluorescent substance layer was changed.
  • the ratio of the thickness of the base material to the thickness of the phosphor layer was in the appropriate range, but the peak laser input and the peak emission intensity did not meet the criteria because the thickness of the phosphor layer was too thick. .
  • Samples 17 to 20 are reflection type wavelength conversion members, in which the concentration of the substrate and the thickness of the phosphor layer are made constant, and the Ce concentration is changed, using LuAG: Ce particles as the phosphor particles. is there. Even when using LuAG: Ce particles, as in the case of using YAG: Ce particles, heat dispersion in the phosphor layer is improved when the Ce concentration is in the proper range, and the peak laser input and peak The light emission intensity was improved. In addition, the relative value of the luminous efficiency was kept at 40 or more with respect to the sample 1 as the reflection type reference.
  • the wavelength conversion member of the present invention is less likely to cause performance deterioration due to temperature quenching in high power applications, and can obtain a large amount of light emission with less energy.

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Abstract

The purpose of the present invention is to provide a wavelength conversion member having little risk of performance degradation due to temperature quenching when used for high-power applications and capable of producing great light intensity with less energy. Provided is a wavelength conversion member 10 that includes a base material 12 and a phosphor layer 14 provided on the base material 12 and converts light having a wavelength within a specific range to light having a different wavelength, wherein: the thickness of the phosphor layer 14 is less than or equal to 200 µm and less than or equal to a quarter of the thickness of the base material 12 in the stacking direction of the phosphor layer 14; the phosphor layer 14 is made up of a light-transmissive inorganic material and phosphor particles 16 bonded to the inorganic material; the material of the phosphor particle 16 is either YAG:Ce or LuAG:Ce; and the concentration of Ce in the phosphor particle 16 is between 0.03 at% and 0.60 at%, inclusive.

Description

波長変換部材および発光装置Wavelength conversion member and light emitting device

本発明は、特定範囲の波長の光を他の波長の光に変換する波長変換部材および発光装置に関する。 The present invention relates to a wavelength conversion member and a light emitting device that convert light of a specific range of wavelength into light of another wavelength.

発光素子として、例えば青色LED素子に接触するようにエポキシやシリコーンなどに代表される樹脂に蛍光体粒子を分散させた波長変換部材を配置したものが知られている。そして、近年では、LEDに代えて、エネルギー効率が高く、小型化、高出力化に対応しやすい、レーザダイオード(LD)が用いられたアプリケーションが増えてきている。  As a light emitting element, for example, one in which a wavelength conversion member in which phosphor particles are dispersed in a resin typified by epoxy, silicone or the like is disposed so as to be in contact with a blue LED element. Then, in recent years, applications using laser diodes (LDs) have been increasing in place of LEDs, which are high in energy efficiency and easy to be compatible with miniaturization and high output.

レーザは局所的に高いエネルギーの光を照射するため、集中的にレーザ光が照射された樹脂は、その照射箇所が焼け焦げる。これに対し、樹脂の代わりに無機バインダを使用し、無機材料のみからなる蛍光体プレートを適用することで、レーザをはじめとしたエネルギーの高い励起源を用いた場合における耐熱性の課題は解決された(特許文献1)。  Since the laser locally irradiates high energy light, the resin irradiated intensively burns the irradiated portion. On the other hand, by using an inorganic binder instead of resin and applying a phosphor plate consisting only of an inorganic material, the problem of heat resistance in the case of using a high energy excitation source such as a laser is solved. (Patent Document 1).

また、ばらつきのない白色の発光を得ることを目的として、賦活剤としてのCe濃度を所定範囲とするYAG蛍光体セラミック焼結体が開示されている(特許文献2)。 Further, for the purpose of obtaining white light emission without variation, a YAG phosphor ceramic sintered body is disclosed in which the concentration of Ce as an activator is within a predetermined range (Patent Document 2).

特開2015-038960号公報JP, 2015-038960, A 特開2010-024278号公報JP, 2010-024278, A

特許文献1は、蛍光体プレートを無機材料のみで構成することにより蛍光体プレートの耐熱性は改善することを開示している。しかし、レーザパワーに対する発熱・蓄熱により、蛍光体自体の性能が消失する、温度消光と呼ばれる現象は依然として生じる。  Patent Document 1 discloses that the heat resistance of a phosphor plate is improved by forming the phosphor plate only with an inorganic material. However, the phenomenon called temperature quenching still occurs in which the performance of the phosphor itself disappears due to heat generation and storage for the laser power.

また、特許文献2は材料粉末を混合・焼成し、その後研磨することで得られるYAG蛍光体セラミック焼結体を開示している。しかし、高エネルギー励起源を用いたときの放熱性は考慮されていないため、使用環境によっては蓄熱が起こり温度消光による性能低下をする虞がある。  Further, Patent Document 2 discloses a YAG phosphor ceramic sintered body obtained by mixing and firing material powders and then polishing. However, since the heat dissipation when using a high energy excitation source is not taken into consideration, heat may be stored depending on the use environment, and there is a possibility that the performance may be degraded due to temperature quenching.

本発明は、このような事情に鑑みてなされたものであり、ハイパワーの用途において温度消光による性能低下が発生しにくく、少ないエネルギーで多くの発光量を得ることができる波長変換部材および発光装置を提供することを目的とする。 The present invention has been made in view of such circumstances, and in high-power applications, it is difficult to cause performance deterioration due to temperature quenching, and a wavelength conversion member and a light emitting device capable of obtaining a large amount of light emission with little energy. Intended to provide.

(1)上記の目的を達成するため、本発明の波長変換部材は、基材と前記基材上に設けられた蛍光体層とを備える特定範囲の波長の光を他の波長の光に変換する波長変換部材であって、前記蛍光体層の厚みは200μm以下かつ前記蛍光体層の積層方向の前記基材の厚みの4分の1以下であり、前記蛍光体層は、透光性の無機材料と前記無機材料と結合された蛍光体粒子とで形成され、前記蛍光体粒子の材料は、YAG:CeまたはLuAG:Ceのいずれか一方であり、前記蛍光体粒子のCe濃度は、0.03at%以上0.60at%以下であることを特徴としている。  (1) In order to achieve the above object, the wavelength conversion member of the present invention converts light of a specific range of wavelength comprising a base material and a phosphor layer provided on the base material into light of another wavelength The phosphor layer has a thickness of 200 μm or less and a quarter or less of the thickness of the base in the laminating direction of the phosphor layer, and the phosphor layer is translucent. The phosphor particles are formed of an inorganic material and phosphor particles bonded to the inorganic material, and the material of the phosphor particles is either YAG: Ce or LuAG: Ce, and the Ce concentration of the phosphor particles is 0. It is characterized by being .03 at% or more and 0.60 at% or less.

このように、Ce濃度が小さい蛍光体を用いることで、蛍光体で生じる熱の発生ポイントを分散させ、蛍光変換時に生じる熱の密度を減らし放熱性を高めることが可能となり、蛍光体層全体の温度上昇を防ぐことができる。その結果、高いエネルギーを有するレーザ等による励起においても、蛍光体の発光性能が低下する温度まで到達しにくくなり、ハイパワーでも高い発光強度を維持することができる。また、蛍光体層よりも大きな厚みを有する基材を備えることで、放熱板として機能する基材が大きな重量比を占めることから、基材からの放熱も可能となり、放熱性をより一層高めることができ、温度消光による性能低下を抑制できる。  As described above, by using a phosphor with a low Ce concentration, it is possible to disperse the heat generation point generated by the phosphor, reduce the density of the heat generated at the time of fluorescence conversion, and enhance the heat dissipation. It is possible to prevent the temperature rise. As a result, even in the case of excitation by a laser having high energy, it is difficult to reach a temperature at which the light emission performance of the phosphor decreases, and high emission intensity can be maintained even at high power. Further, by providing the base having a thickness larger than that of the phosphor layer, the base functioning as a heat sink occupies a large weight ratio, so that the heat can be dissipated from the base, and the heat dissipation can be further enhanced. It is possible to suppress the performance deterioration due to the temperature quenching.

(2)また、本発明の波長変換部材において、前記蛍光体層の厚みは、10μm以上であり、前記蛍光体粒子のCe濃度は、0.12at%以上であることを特徴としている。これにより、蛍光体層の厚みやCe濃度が小さすぎないため、発光効率の低下を抑制できる。  (2) Further, in the wavelength conversion member of the present invention, the thickness of the phosphor layer is 10 μm or more, and the Ce concentration of the phosphor particles is 0.12 at% or more. Thereby, since the thickness and Ce concentration of a fluorescent substance layer are not too small, the fall of luminous efficiency can be suppressed.

(3)また、本発明の波長変換部材において、前記基材は、サファイアで形成されていることを特徴としている。このように、高い熱伝導率により良好な放熱性が期待できる透明材料であるサファイアを基材として用いることで、高いエネルギーを有するレーザ等を励起光に用いたとき、高い発光強度を維持できる透過型の波長変換部材を構成できる。  (3) Further, in the wavelength conversion member of the present invention, the base material is formed of sapphire. As described above, by using sapphire, which is a transparent material that can be expected to have good heat dissipation due to high thermal conductivity, as a base material, it is possible to maintain high emission intensity when using a laser or the like having high energy as excitation light. The wavelength conversion member of a type | mold can be comprised.

(4)また、本発明の波長変換部材において、前記基材は、アルミニウムで形成されていることを特徴としている。このように、高い熱伝導率により良好な放熱性が期待できる反射材料であるアルミニウムを基材として用いることで、高いエネルギーを有するレーザ等を励起光に用いたとき、高い発光強度を維持できる反射型の波長変換部材を構成できる。  (4) Further, in the wavelength conversion member of the present invention, the base is made of aluminum. As described above, by using aluminum, which is a reflective material that can be expected to have good heat dissipation due to high thermal conductivity, as a base material, reflection using a laser having high energy or the like as excitation light can maintain high emission intensity. The wavelength conversion member of a type | mold can be comprised.

(5)また、本発明の発光装置は、特定範囲の波長の光源光を発生させる光源を備える発光装置であって、前記光源光を吸収し、他の波長の光に変換し発光する上記(1)から(4)のいずれかに記載の波長変換部材と、を備えることを特徴としている。これにより、ハイパワーでも高い発光強度を維持できるとともに、発光効率の低下を抑制できる発光装置を構成できる。 (5) Further, the light emitting device of the present invention is a light emitting device including a light source generating light source light of a wavelength within a specific range, which absorbs the light source light, converts it into light of another wavelength and emits light. And the wavelength conversion member according to any one of (1) to (4). Thus, it is possible to configure a light emitting device capable of maintaining high light emission intensity even with high power and suppressing a decrease in light emission efficiency.

本発明によれば、ハイパワーの用途において温度消光による性能低下が発生しにくく、少ないエネルギーで多くの発光量を得ることができる波長変換部材を構成できる。 According to the present invention, it is possible to configure a wavelength conversion member in which performance degradation due to temperature quenching is unlikely to occur in high power applications, and a large amount of light emission can be obtained with a small amount of energy.

本発明の波長変換部材を表す模式図である。It is a schematic diagram showing the wavelength conversion member of this invention. (a)は、本発明の透過型の発光装置を表す模式図である。(b)は、本発明の反射型の発光装置を表す模式図である。(A) is a schematic diagram showing the transmission type light-emitting device of this invention. (B) is a schematic diagram showing the reflection type light-emitting device of this invention. 本発明の波長変換部材の製造方法を示すフローチャートである。It is a flowchart which shows the manufacturing method of the wavelength conversion member of this invention. 波長変換部材に対する発光強度試験のための透過型の評価システムを示す断面図である。It is sectional drawing which shows the transmission type evaluation system for the light emission intensity test with respect to a wavelength conversion member. 反射型の試料1~5について、レーザパワー密度(レーザ入力)を横軸に取ったときの発光強度を表すグラフである。FIG. 16 is a graph showing emission intensity when the laser power density (laser input) is taken on the horizontal axis for reflective samples 1 to 5. FIG. 透過型の試料6~10について、レーザパワー密度(レーザ入力)を横軸に取ったときの発光強度を表すグラフである。FIG. 16 is a graph showing emission intensity when the laser power density (laser input) is taken on the horizontal axis for transmission type samples 6 to 10. FIG. 試料の各種条件と、ピーク時レーザ入力、ピーク時発光強度および3W時の発光強度(発光効率)のそれぞれの結果を表す表である。It is a table showing each result of various conditions of a sample, peak time laser input, peak time luminescence intensity, and luminescence intensity (luminous efficiency) at 3 W.

次に、本発明の実施の形態について、図面を参照しながら説明する。説明の理解を容易にするため、各図面において同一の構成要素に対しては同一の参照番号を付し、重複する説明は省略する。なお、構成図において、各構成要素の大きさは概念的に表したものであり、必ずしも実際の寸法比率を表すものではない。  Next, embodiments of the present invention will be described with reference to the drawings. In order to facilitate understanding of the description, the same reference numerals are given to the same components in the respective drawings, and the overlapping description will be omitted. In the configuration diagram, the size of each component is conceptually represented, and does not necessarily represent an actual dimensional ratio.

[波長変換部材の構成] 図1は、波長変換部材10を表す模式図である。波長変換部材10は、基材12上に蛍光体層14が形成されている。波長変換部材10は、光源から照射された光源光を透過または反射させつつ、光源光を吸収し励起して波長の異なる光を発生させる。例えば、青色光の光源光を透過または反射させつつ、蛍光体層14で変換された変換光を放射させて、変換光と光源光を合わせて、または、変換光のみを利用し、様々な色の光に変換できる。  [Configuration of Wavelength Conversion Member] FIG. 1 is a schematic view showing a wavelength conversion member 10. In the wavelength conversion member 10, a phosphor layer 14 is formed on a base 12. The wavelength conversion member 10 absorbs light from the light source and excites the light to generate light of different wavelengths while transmitting or reflecting the light from the light source. For example, while transmitting or reflecting the blue light source light, the converted light converted by the phosphor layer 14 is emitted to combine the converted light and the light source light, or to use only the converted light, various colors Can be converted to

基材12の材料は、透過型の場合は、サファイア、ガラス等の透光性を有する材料を用いることができる。発光強度の観点から、光が透過する部分は少なくとも光源光を吸収しにくい材料とする。また、高エネルギーの光が照射されて温度が高くなるので、熱伝導性が高い方がよい。そのため、透過型の基材は、サファイアで形成されていることが好ましい。  In the case of the transmission type, the material of the substrate 12 may be a light transmitting material such as sapphire or glass. From the viewpoint of light emission intensity, the portion through which light is transmitted is at least a material that hardly absorbs light from the light source. In addition, since high-energy light is irradiated to raise the temperature, it is preferable that the heat conductivity be high. Therefore, the transmissive substrate is preferably made of sapphire.

基材12の材料は、反射型の場合は、アルミニウム、鉄、銅等の金属を用いることができる。反射型の基材は、基材のすべてを、光を反射する材料で製造することもできるが、透光性を有する材料または光の反射を考慮しない材料の一面に光を反射する銀などの材料をメッキなどで設けてもよい。発光強度の観点から、光が透過する部分は少なくとも光源光を吸収しにくい材料とする。また、高エネルギーの光が照射されて温度が高くなるので、熱伝導性が高い方がよい。そのため、反射型の基材は、アルミニウムで形成されていることが好ましい。  In the case of a reflective type, a metal such as aluminum, iron, copper or the like can be used as the material of the base 12. The reflective substrate can be made of a material that reflects light, but all of the substrate can be made of a material that reflects light, such as silver that reflects light to one side of the material that does not allow for light transmission or reflection of light. The material may be provided by plating or the like. From the viewpoint of light emission intensity, the portion through which light is transmitted is at least a material that hardly absorbs light from the light source. In addition, since high-energy light is irradiated to raise the temperature, it is preferable that the heat conductivity be high. Therefore, the reflective base is preferably made of aluminum.

蛍光体層14は、基材12上に膜として設けられ、蛍光体粒子16および結合材20(透光性の無機材料)により形成されている。結合材20は、蛍光体粒子16同士および蛍光体粒子16と基材12とを固定している。これにより、高エネルギー密度の光の照射に対して、放熱材として機能する基材12と接合しているため効率よく放熱でき、蛍光体の温度消光を抑制できる。また、上記それぞれの固定は化学結合であることが効率よく放熱するためには好ましい。  The phosphor layer 14 is provided on the base 12 as a film, and is formed of the phosphor particles 16 and the bonding material 20 (light transmitting inorganic material). The binder 20 fixes the phosphor particles 16 to one another, and the phosphor particles 16 and the base 12. Thereby, since it joins with the base material 12 which functions as a thermal radiation material with respect to irradiation of the light of high energy density, it can thermally radiate efficiently and can suppress the temperature quenching of fluorescent substance. In addition, it is preferable that the above-mentioned fixations be chemical bonds in order to efficiently dissipate heat.

蛍光体層14の厚みは、200μm以下かつ蛍光体層の積層方向の基材の厚みの4分の1以下である。これにより、放熱板として機能する基材が大きな重量比を占めることから、蛍光体層14から基材12への放熱がより確実に行なわれ、温度消光による性能低下を抑制できる。また、蛍光体層14の厚みは、10μm以上であることが好ましい。これにより、蛍光体層14の厚みが小さすぎないため、発光効率の低下を抑制できる。また、蛍光体層14の厚みは、100μm以下であることが好ましい。  The thickness of the phosphor layer 14 is 200 μm or less and one-fourth or less of the thickness of the base in the stacking direction of the phosphor layer. Since the base material which functions as a heat sink occupies a large weight ratio by this, heat dissipation from the fluorescent substance layer 14 to the base 12 is performed more reliably, and the performance fall by temperature quenching can be suppressed. Moreover, it is preferable that the thickness of the fluorescent substance layer 14 is 10 micrometers or more. Thereby, since the thickness of the fluorescent substance layer 14 is not too small, the fall of luminous efficiency can be suppressed. The thickness of the phosphor layer 14 is preferably 100 μm or less.

蛍光体粒子16は、発光中心としてセリウム(Ce)が添加されたイットリウム・アルミニウム・ガーネット系蛍光体(YAG:Ce)またはルテチウム・アルミニウム・ガーネット系蛍光体(LuAG:Ce)のいずれか一方で構成される。このとき、発光中心のCe濃度を以下のように定義する。すなわち、YAGの組成式はYAl12であるが、このうちのイットリウム(Y)の一部をCeで置き換えたYAGをYAG:Ceと表し、その組成式を一般的に(Y3-XCe)Al12と表す。そして、組成式全体の原子の数に対するCeの割合を単位「at%」で表す。例えば、X=0.1のとき、0.1/(3+5+12)×100=0.5となるので、これを0.5at%と定義する。  The phosphor particles 16 are made of either an yttrium aluminum garnet phosphor (YAG: Ce) or a lutetium aluminum garnet phosphor (LuAG: Ce) to which cerium (Ce) is added as a luminescent center. Be done. At this time, the Ce concentration of the luminescent center is defined as follows. That is, although the composition formula of YAG is Y 3 Al 5 O 12 , YAG in which a part of yttrium (Y) is replaced with Ce is represented as YAG: Ce, and the composition formula is generally (Y 3 -X Ce X ) represented as Al 5 O 12 And the ratio of Ce with respect to the number of atoms of the whole composition formula is represented by a unit "at%." For example, since 0.1 / (3 + 5 + 12) × 100 = 0.5 when X = 0.1, this is defined as 0.5 at%.

LuAGはYAGのすべてのYをルテチウム(Lu)で置き換えたものであり、組成式はLuAl12である。そのため、LuAG:CeのCe濃度も上記と同様に定義し、単位「at%」で表す。  LuAG is obtained by replacing all Y in YAG with lutetium (Lu), and the composition formula is Lu 3 Al 5 O 12 . Therefore, the Ce concentration of LuAG: Ce is also defined in the same manner as above, and is represented by the unit "at%".

蛍光体粒子16のCe濃度は、0.03at%以上0.60at%以下である。このように、Ce濃度が小さい蛍光体を用いることで、蛍光体で生じる熱の発生ポイントを分散させ、蛍光変換時に生じる熱の密度を減らし放熱性を高めることが可能となり、蛍光体層全体の温度上昇を防ぐことができる。その結果、高いエネルギーを有するレーザ等による励起においても、蛍光体の発光性能が低下する温度まで到達しにくくなり、ハイパワーでも高い発光強度を維持することができる。また、蛍光体粒子16のCe濃度は、0.12at%以上であることが好ましい。これにより、Ce濃度が小さすぎないため、発光効率の低下を抑制できる。  The Ce concentration of the phosphor particles 16 is not less than 0.03 at% and not more than 0.60 at%. As described above, by using a phosphor with a low Ce concentration, it is possible to disperse the heat generation point generated by the phosphor, reduce the density of the heat generated at the time of fluorescence conversion, and enhance the heat dissipation. It is possible to prevent the temperature rise. As a result, even in the case of excitation by a laser having high energy, it is difficult to reach a temperature at which the light emission performance of the phosphor decreases, and high emission intensity can be maintained even at high power. The Ce concentration of the phosphor particles 16 is preferably 0.12 at% or more. Thereby, since the Ce concentration is not too small, it is possible to suppress the decrease in the light emission efficiency.

蛍光体粒子のCe濃度は、ICPまたはXRFで分析することができる。いずれの方法においても、Ce濃度が既知の蛍光体を検量線として使用することで行なう。Ce濃度は、複数回の分析値の平均値として求めてもよい。  The Ce concentration of the phosphor particles can be analyzed by ICP or XRF. In any of the methods, a fluorescent substance with a known Ce concentration is used as a calibration curve. The Ce concentration may be determined as an average value of a plurality of analysis values.

蛍光体粒子16は、光源光(励起光)を吸収して、変換光を放射する。YAG:Ceは、光源光(励起光)を吸収して、黄色の変換光を放射する。LuAG:Ceは、光源光(励起光)を吸収して、緑色の変換光を放射する。例えば、光源光が青色または紫色であるときは、光源光と変換光を合わせて、白色の放射光を放射することができる。  The phosphor particles 16 absorb source light (excitation light) and emit converted light. YAG: Ce absorbs source light (excitation light) and emits yellow converted light. LuAG: Ce absorbs source light (excitation light) and emits green converted light. For example, when the source light is blue or purple, the source light and the converted light can be combined to emit white radiation.

蛍光体粒子16の平均粒子径は、1μm以上30μm以下であり、5μm以上20μm以下であることが好ましい。1μm以上なので、変換光の発光強度が大きくなり、ひいては波長変換部材10の発光強度が大きくなるからである。また、30μm以下なので、個々の蛍光体粒子16の温度を低く維持でき、温度消光を抑制できる。なお、本明細書において平均
粒子径とは、メジアン径(D50)であるか、または、SEM画像の解析で得られた粒子における平均粒子径である。メジアン径(D50)である平均粒子径は、レーザ回折/散乱式粒子径分布測定装置の乾式測定または湿式測定を用いて計測することができる。また、SEM画像の解析で得られた粒子における平均粒子径は、蛍光体層14の平面方向と垂直な方向における断面について、例えば、1000倍にて断面のSEM画像の取得を行ない、得られたSEM画像に対して、2値化などの画像解析を行ない、画像から蛍光体粒子16と認められる100個以上の粒子の断面積を算出し、その累積分布から平均粒子径を求めることができる。画像から蛍光体粒子と認められる100個以上の粒子の断面積を算出するときに用いる画像は、蛍光体層14に含まれる蛍光体粒子16について全体的な平均粒子径となるように、蛍光体層14における複数個所の断面画像(例えば3枚以上)を取得することとする。 
The average particle diameter of the phosphor particles 16 is 1 μm or more and 30 μm or less, and preferably 5 μm or more and 20 μm or less. Since it is 1 μm or more, the emission intensity of the converted light is increased, and as a result, the emission intensity of the wavelength conversion member 10 is increased. Further, since the thickness is 30 μm or less, the temperature of each phosphor particle 16 can be maintained low, and temperature quenching can be suppressed. In addition, in this specification, an average particle diameter is a median diameter (D50), or an average particle diameter in the particle | grains obtained by analysis of a SEM image. The average particle diameter which is median diameter (D50) can be measured using dry measurement or wet measurement of a laser diffraction / scattering type particle diameter distribution measuring apparatus. The average particle diameter of the particles obtained by the analysis of the SEM image was obtained by acquiring the SEM image of the cross section by, for example, 1000 times, for the cross section in the direction perpendicular to the plane direction of the phosphor layer 14 An image analysis such as binarization is performed on the SEM image, and the cross-sectional area of 100 or more particles recognized as phosphor particles 16 can be calculated from the image, and the average particle diameter can be determined from the cumulative distribution. The image used when calculating the cross-sectional area of 100 or more particles recognized as phosphor particles from the image is a phosphor so that the overall average particle diameter of the phosphor particles 16 contained in the phosphor layer 14 can be obtained. Cross sectional images (for example, three or more sheets) at a plurality of locations in the layer 14 are acquired.

結合材20は、無機バインダが加水分解または酸化されて形成されたものであり、透光性を有する無機材料により構成されている。結合材20は、例えばシリカ(SiO)、リン酸アルミニウムで構成される。結合材20は無機材料からなるので、レーザダイオード等の高エネルギーの光が照射されても変質しない。また、結合材20は透光性を有するので、光源光や変換光を透過させることができる。無機バインダとしては、エチルシリケート、リン酸アルミニウム水溶液等を用いることができる。  The binder 20 is formed by hydrolysis or oxidation of an inorganic binder, and is made of a translucent inorganic material. The bonding material 20 is made of, for example, silica (SiO 2 ) or aluminum phosphate. Since the bonding material 20 is made of an inorganic material, it does not deteriorate even when irradiated with light of high energy such as a laser diode. In addition, since the bonding material 20 has a light transmitting property, the light source light and the converted light can be transmitted. As the inorganic binder, ethyl silicate, an aqueous solution of aluminum phosphate or the like can be used.

なお、透光性を有する物質とは、0.5mmの対象物質に対して、可視光の波長領域(λ=380~780nm)で光を垂直に入射したとき、反対側から抜けた光の放射束が入射光の80%を超える特性を有する物質をいう。  In addition, when a light is vertically incident on a target material of 0.5 mm in the wavelength region of visible light (λ = 380 to 780 nm), the substance having translucency emits light emitted from the opposite side. It refers to a material whose flux has a characteristic that exceeds 80% of the incident light.

波長変換部材10は、光源と組み合わせることで、ハイパワーでも高い発光強度を維持できるとともに、発光効率の低下を抑制できる発光装置を構成できる。特に、波長変換部材10は、蛍光体粒子16のCe濃度が低い所定の範囲にあり、蛍光体層14が放熱板として機能する基材12より薄く、蛍光体層14が無機材料からなるので、光源として高出力のレーザダイオードを用いることができ、高出力の発光装置を構成できる。  By combining the light source with the light source, the wavelength conversion member 10 can maintain a high emission intensity even with high power, and can configure a light emitting device capable of suppressing a decrease in light emission efficiency. In particular, the wavelength conversion member 10 is in a predetermined range where the Ce concentration of the phosphor particles 16 is low, and the phosphor layer 14 is thinner than the base 12 functioning as a heat sink, and the phosphor layer 14 is made of an inorganic material. A high power laser diode can be used as a light source, and a high power light emitting device can be configured.

[発光装置の構成] 図2の(a)、(b)はそれぞれ、本発明の透過型および反射型の発光装置を表す模式図である。透過型の発光装置30は、光源50と透過型の波長変換部材10を備える。反射型の発光装置40は、光源50と反射型の波長変換部材10を備える。光源50は、特定範囲の波長の光源光を発生させるLED、レーザダイオードなどを用いることができる。波長変換部材10はハイパワーでも高い発光強度を維持できるので、光源50はレーザダイオードであることが好ましい。  [Configuration of Light-Emitting Device] FIGS. 2A and 2B are schematic views showing the transmissive and reflective light-emitting devices of the present invention, respectively. The transmission type light emitting device 30 includes a light source 50 and a transmission type wavelength conversion member 10. The reflective light emitting device 40 includes a light source 50 and a reflective wavelength conversion member 10. The light source 50 can use an LED, a laser diode, or the like that generates light source light of a specific range of wavelength. The light source 50 is preferably a laser diode because the wavelength conversion member 10 can maintain high emission intensity even at high power.

[波長変換部材の製造方法] 波長変換部材の製造方法の一例を説明する。図3は、本発明の波長変換部材の製造方法を示すフローチャートである。最初に印刷用ペーストを作製する。まず、所定のCe濃度および平均粒子径を有する蛍光体粒子を準備する(ステップS1)。蛍光体粒子は、YAG:CeまたはLuAG:Ceのいずれか一方である。  [Method of Manufacturing Wavelength Conversion Member] An example of a method of manufacturing a wavelength conversion member will be described. FIG. 3 is a flowchart showing a method of manufacturing a wavelength conversion member of the present invention. First, a printing paste is prepared. First, phosphor particles having a predetermined Ce concentration and an average particle diameter are prepared (step S1). The phosphor particles are either YAG: Ce or LuAG: Ce.

次に、準備した蛍光体粒子を秤量し、溶剤に分散させ、無機バインダと混合し、印刷用ペーストを作製する(ステップS2)。混合にはボールミル等を用いることができる。溶剤は、α-テルピネオール、ブタノール、イソホロン、グリセリン等の高沸点溶剤を用いることができる。  Next, the prepared phosphor particles are weighed, dispersed in a solvent, and mixed with an inorganic binder to prepare a printing paste (step S2). A ball mill etc. can be used for mixing. As the solvent, high boiling point solvents such as α-terpineol, butanol, isophorone and glycerin can be used.

また、無機バインダは、エチルシリケート等の有機シリケートであることが好ましい。有機シリケートを用いることで蛍光体粒子が印刷用ペースト全体に分散し、適切な粘度の印刷用ペーストを作製することができる。例えば、無機バインダとしてエチルシリケートを用いるときは、水および触媒の質量に対して、エチルシリケートを70wt%以上100wt%以下、好ましくは80wt%以上90wt%以下の質量とする。その他、無機バインダは、加水分解あるいは酸化により酸化ケイ素となる酸化ケイ素前駆体、ケイ酸化合物、シリカ、およびアモルファスシリカからなる群のうちの少なくとも1種を含む原料を、常温で反応させるか、または、500℃以下の温度で熱処理することにより得られたものであってもよい。酸化ケイ素前駆体としては、例えば、ペルヒドロポリシラザン、エチルシリケート、メチルシリケートを主成分としたものが挙げられる。  The inorganic binder is preferably an organic silicate such as ethyl silicate. By using the organic silicate, the phosphor particles are dispersed throughout the printing paste, and a printing paste with an appropriate viscosity can be produced. For example, when ethyl silicate is used as the inorganic binder, the weight of ethyl silicate is 70 wt% to 100 wt%, preferably 80 wt% to 90 wt%, based on the weight of water and the catalyst. In addition, the inorganic binder may be reacted at normal temperature with a raw material containing at least one member selected from the group consisting of silicon oxide precursors, silicic acid compounds, silica, and amorphous silica to be converted to silicon oxides by hydrolysis or oxidation, or It may be obtained by heat treatment at a temperature of 500 ° C. or less. As the silicon oxide precursor, for example, those containing perhydropolysilazane, ethyl silicate and methyl silicate as main components can be mentioned.

印刷用ペーストの作製後、基材上に印刷用ペーストを塗布してペースト層を形成する(ステップS3)。印刷用ペーストの塗布は、スクリーン印刷法、スプレー法、ディスペンサーによる描画法、インクジェット法を用いることができる。スクリーン印刷法を用いると、厚みの薄いペースト層を安定的に形成できるので好ましい。ペースト層の厚みは、焼成後に10μm以上200μm以下になるように調整することが好ましい。  After producing the printing paste, the printing paste is applied onto the substrate to form a paste layer (step S3). The application of the printing paste may be screen printing, spraying, drawing by a dispenser, or inkjet. The screen printing method is preferable because a thin paste layer can be stably formed. The thickness of the paste layer is preferably adjusted to be 10 μm or more and 200 μm or less after firing.

そして、ペースト層を形成した基材を大気炉を用いて焼成し、蛍光体層を作製する(ステップS4)。焼成温度は、150℃以上500℃以下であることが好ましく、焼成時間は、0.5時間以上2.0時間以下であることが好ましい。また、昇温速度は、50℃/h以上200℃/h以下であることが好ましい。また、焼成前に乾燥工程を設けてもよい。  Then, the base material on which the paste layer is formed is fired using an air furnace to produce a phosphor layer (step S4). The firing temperature is preferably 150 ° C. or more and 500 ° C. or less, and the firing time is preferably 0.5 hours or more and 2.0 hours or less. Further, the temperature rising rate is preferably 50 ° C./h or more and 200 ° C./h or less. Moreover, you may provide a drying process before baking.

このような製造工程により、蛍光体層全体に蛍光体粒子が均一に存在する波長変換部材を容易に製造できる。得られた波長変換部材は、ハイパワーでも高い発光強度を維持できるとともに、発光効率の低下を抑制できる。  By such a manufacturing process, it is possible to easily manufacture a wavelength conversion member in which the phosphor particles are uniformly present in the entire phosphor layer. The obtained wavelength conversion member can maintain high emission intensity even with high power, and can suppress a decrease in emission efficiency.

[実施例] (試料の作製方法) 平均粒径6μm、0.03at%~0.90at%のCe濃度を有する蛍光体粒子(YAG:Ce粒子、およびLuAG:Ce粒子)を準備した。これらの蛍光体粒子を秤量し、α-テルピネオール(溶剤)を混合して分散材を作製し、エチルシリケート(無機バインダ)と混合して印刷用ペーストを作製した。  [Example] (Method of preparing sample) Phosphor particles (YAG: Ce particles and LuAG: Ce particles) having an average particle diameter of 6 μm and a Ce concentration of 0.03 at% to 0.90 at% were prepared. These phosphor particles were weighed, and α-terpineol (solvent) was mixed to prepare a dispersion material, which was then mixed with ethyl silicate (inorganic binder) to prepare a printing paste.

次に、スクリーン印刷法を用いて基材(サファイア基材またはアルミニウムに銀コートされたアルミニウム基材)に印刷用ペーストを焼成後に8~220μmの厚みになるよう塗布した。塗布後に100℃で20分乾燥させた後、無機バインダで封孔処理をした。最後に大気炉を用いて150℃/hで350℃まで昇温し、30分焼成して試料が完成した。  Next, using a screen printing method, the printing paste was applied to a substrate (a sapphire substrate or an aluminum substrate silver-coated on aluminum) to a thickness of 8 to 220 μm after firing. After coating, the coating was dried at 100 ° C. for 20 minutes and then sealed with an inorganic binder. Finally, the temperature was raised to 350 ° C. at 150 ° C./h using an air furnace, and firing was performed for 30 minutes to complete the sample.

上記試料のCe濃度は、ICPを用いて、Ce濃度が既知の蛍光体を検量線として使用し、行なった。また、蛍光体層の膜厚(厚み)は、各試料のSEM断面写真を1000倍の倍率で撮影し、等間隔で10本の垂線を引き、蛍光体層のトップ面から基材のトップ面までの距離を測定し、10本の線の平均長さから蛍光体層の膜厚を算出した。  The Ce concentration of the above sample was determined using ICP as a calibration curve using a phosphor whose Ce concentration is known. For the film thickness (thickness) of the phosphor layer, an SEM cross-sectional photograph of each sample is taken at a magnification of 1000 times, and 10 perpendicular lines are drawn at equal intervals, and the top surface of the base material from the top surface of the phosphor layer The distance up to was measured, and the film thickness of the phosphor layer was calculated from the average length of 10 lines.

(試料の評価方法) 完成した各試料に対して、最大24Wの入力となる複数のレーザによる励起で、反射型または透過型の発光強度試験を行なった。光源光の波長は445nm、集光レンズにより照射径は0.15mmに調整した。図4は、波長変換部材に対する発光強度試験のための透過型の評価システムを示す断面図である。図4に示すように、透過型の評価システム700は、光源710、平面凸レンズ720、両凸レンズ730、バンドパスフィルタ735、パワーメータ740で構成されている。波長変換部材10からの透過光を集光して測定できるように各要素が配置されている。  (Evaluation Method of Samples) A reflection type or a transmission type emission intensity test was conducted on each completed sample by excitation with a plurality of lasers with a maximum of 24 W input. The wavelength of the source light was adjusted to 445 nm, and the irradiation diameter was adjusted to 0.15 mm 2 by a condensing lens. FIG. 4 is a cross-sectional view showing a transmission type evaluation system for luminescence intensity test on a wavelength conversion member. As shown in FIG. 4, the transmissive evaluation system 700 includes a light source 710, a planar convex lens 720, a biconvex lens 730, a band pass filter 735, and a power meter 740. Each element is arranged so that the transmitted light from the wavelength conversion member 10 can be collected and measured.

バンドパスフィルタ735は、波長480nmを閾値として光をカットするフィルタであり、透過した光源光(吸収光)を測定する際には波長の大きい側をカットするフィルタが用いられる。また、変換光の発光強度を測定する際には波長の小さい側をカットするフィルタが用いられる。このように、透過した光源光を変換光と切り分けるために、両凸レンズとパワーメータの間に設置される。  The band pass filter 735 is a filter that cuts light with a wavelength of 480 nm as a threshold value, and a filter that cuts the side with a large wavelength is used when measuring the transmitted source light (absorbed light). Moreover, when measuring the emitted light intensity of conversion light, the filter which cuts the small side of a wavelength is used. Thus, in order to separate the transmitted source light from the converted light, it is installed between the biconvex lens and the power meter.

このように構成されたシステムにおいて、平面凸レンズ720に入った光源光は、波長変換部材の試料S上の焦点へ集光される。そして、試料Sから生じた放射光を両凸レンズ730で集光し、その集光された光についてバンドパスフィルタ735でカットした光の強度をパワーメータ740で測定する。この測定値を変換光の発光強度とする。レーザ光をレンズで集光し、照射面積を絞ることで、低出力のレーザでも単位面積あたりのエネルギー密度が上げられる。このエネルギー密度をレーザパワー密度とする。また、反射型の評価システムは、集光された光源光および変換光が試料の基材で反射される以外は、同様のシステムで評価することができる。  In the system configured as described above, the light source light entering the plane convex lens 720 is focused to the focal point on the sample S of the wavelength conversion member. Then, the emitted light generated from the sample S is condensed by the biconvex lens 730, and the intensity of the light cut by the band pass filter 735 is measured by the power meter 740. This measured value is taken as the emission intensity of the converted light. By condensing the laser light with a lens and reducing the irradiation area, the energy density per unit area can be increased even with a low-power laser. This energy density is taken as the laser power density. In addition, the reflective evaluation system can be evaluated by the same system except that the condensed light source light and the converted light are reflected by the substrate of the sample.

図5および図6は、それぞれ反射型の試料1~5および透過型の試料6~10について、レーザパワー密度(レーザ入力)を横軸に取ったときの発光強度を表すグラフである。それぞれの試料について、上記の発光強度試験を行ない、ピーク時レーザ入力、ピーク時発光強度および3W時の発光強度を算出した。ピーク時レーザ入力は、レーザパワー密度(レーザ入力)を横軸に取ったときの発光強度が最大となるレーザ入力とした。ピーク時発光強度は、ピーク時レーザ入力に対する発光強度とした。また、ピーク時発光強度および3W時の発光強度は、反射型は試料1の波長変換部材の、透過型は試料6の波長変換部材の発光強度を100としたときの相対値で表した。また、図7は、試料の各種条件と、ピーク時レーザ入力、ピーク時発光強度および3W時の発光強度(発光効率)のそれぞれの結果を表す表である。試料11~20についても上記と同様に各値を算出した。  FIGS. 5 and 6 are graphs showing emission intensities when the laser power density (laser input) is taken on the horizontal axis for the reflective samples 1 to 5 and the transmissive samples 6 to 10, respectively. The above-mentioned luminescence intensity test was carried out for each sample, and peak laser input, peak luminescence intensity and luminescence intensity at 3 W were calculated. The peak laser input is a laser input that maximizes the light emission intensity when the laser power density (laser input) is taken along the horizontal axis. The peak emission intensity was taken as the emission intensity for the peak laser input. In addition, the peak emission intensity and the emission intensity at 3 W are represented as relative values when the emission type of the wavelength conversion member of sample 1 is 100 for the reflection type and the transmission type of the wavelength conversion member for sample 6 is 100. FIG. 7 is a table showing the results of various conditions of the sample, peak laser input, peak emission intensity, and emission intensity (emission efficiency) at 3 W. The values of Samples 11 to 20 were also calculated in the same manner as described above.

図5および図6のグラフを見てわかるとおり、Ce濃度の異なる試料毎に、レーザパワー密度が低い所定の範囲では、レーザパワー密度の増加に対して発光強度は直線的に増加していることが分かる。そのため、その範囲におけるグラフの傾きは、発光効率に対応していると考えることができる。そこで、グラフに示したすべての試料がいずれも直線的なグラフとなる3W時の発光強度を発光効率と見なすことにした。  As can be seen from the graphs in FIGS. 5 and 6, in a predetermined range where the laser power density is low, the emission intensity increases linearly with the increase of the laser power density for each sample having a different Ce concentration. I understand. Therefore, the slope of the graph in that range can be considered to correspond to the light emission efficiency. Therefore, the light emission intensity at 3 W when all the samples shown in the graph are all linear graphs was regarded as the light emission efficiency.

ピーク時レーザ入力は3Wより大きいものを、ピーク時発光強度は相対値が100より大きいものを合格として表中の○で表し、不合格のものを×で表した。また、3W時の発光強度(発光効率)は、相対値が35以上であることが好ましく、40以上であることがより好ましい。これは、発光効率が小さいと、蛍光体粒子に吸収されずに透過または反射する光源光の割合が増加するため、この割合が過剰になると透過または反射して放射される光源光を制御する必要がでてくるからである。そのため、40以上のものを○で表し、40未満のものを△で表した。  The peak laser input was represented by ○ in the table as a pass when the peak emission intensity was greater than 100, and the x was represented as a fail. The relative value of the light emission intensity (light emission efficiency) at 3 W is preferably 35 or more, and more preferably 40 or more. This is because if the luminous efficiency is low, the proportion of source light transmitted or reflected without being absorbed by the phosphor particles increases, so if this proportion becomes excessive, it is necessary to control the source light transmitted or reflected and emitted Because it comes out. Therefore, the thing of 40 or more was represented by (circle), and the thing less than 40 was represented by (triangle | delta).

試料1~5は、反射型の波長変換部材で、蛍光体粒子としてYAG:Ce粒子を用いて、基材の厚みおよび蛍光体層の厚み(膜厚)を一定にして、Ce濃度を変化させた試料である。試料1は、Ce濃度が高いので、蛍光体層内での熱の分散が効率よく行なえず、3Wと低い入力で温度消光した。そのため、高エネルギー励起源を用いることができない。試料2~4は、適正範囲のCe濃度なので、蛍光体層内での熱の分散性が向上し、ピーク時レーザ入力およびピーク時発光強度は向上した。また、発光効率の相対値も反射型の基準となる試料1に対して40以上をキープした。試料5は、Ce濃度が低かったため、ピーク時レーザ入力およびピーク時発光強度は向上したが、発光効率の相対値は40を下回った。  Samples 1 to 5 are reflection type wavelength conversion members, using YAG: Ce particles as phosphor particles, changing the Ce concentration while keeping the thickness of the substrate and the thickness (film thickness) of the phosphor layer constant. Sample. Since sample 1 has a high Ce concentration, heat can not be dispersed efficiently in the phosphor layer, and temperature quenching was performed at a low input of 3 W. Therefore, high energy excitation sources can not be used. Since samples 2 to 4 have the Ce concentration in the appropriate range, the heat dispersability in the phosphor layer is improved, and the peak laser input and the peak emission intensity are improved. In addition, the relative value of the luminous efficiency was kept at 40 or more with respect to the sample 1 as the reflection type reference. In Sample 5, the peak laser input and the peak emission intensity improved because the Ce concentration was low, but the relative value of the emission efficiency was less than 40.

試料6~10は、透過型の波長変換部材で、蛍光体粒子としてYAG:Ce粒子を用いて、基材の厚みおよび蛍光体層の膜厚を一定にして、Ce濃度を変化させた試料である。試料6は、Ce濃度が高いので、蛍光体層内での熱の分散が効率よく行なえず、3Wで温度消光した。そのため、高エネルギー励起源を用いることができない。試料7~9は、適正範囲のCe濃度なので、蛍光体層内での熱の分散性が向上し、ピーク時レーザ入力およびピーク時発光強度は向上した。また、発光効率の相対値も透過型の基準となる試料6に対して40以上をキープした。試料10は、Ce濃度が低かったため、ピーク時レーザ入力およびピーク時発
光強度は向上したが、発光効率の相対値は35を下回ってしまった。透過型の試料10の方が反射型の試料5よりも発光効率の相対値が低くなった理由として、反射型の場合、最初に蛍光体粒子に吸収されなかった光源光が反射して戻る際に、蛍光体粒子に吸収されることがあるためと考えられる。 
Samples 6 to 10 are transmission type wavelength conversion members, in which YAG: Ce particles are used as phosphor particles, the thickness of the substrate and the film thickness of the phosphor layer are made constant, and the Ce concentration is changed. is there. Since the sample 6 has a high Ce concentration, heat can not be dispersed efficiently in the phosphor layer, and the temperature was quenched by 3 W. Therefore, high energy excitation sources can not be used. Samples 7 to 9 had the Ce concentration in the appropriate range, so the heat dispersibility in the phosphor layer was improved, and the peak laser input and peak emission intensity were improved. Further, the relative value of the luminous efficiency was kept at 40 or more with respect to the sample 6 as the transmission type reference. Since the sample 10 had a low Ce concentration, the peak laser input and the peak emission intensity improved, but the relative value of the emission efficiency fell below 35. As a reason for the relative value of luminous efficiency to be lower in the transmission type sample 10 than in the reflection type sample 5, in the case of the reflection type, when the light source light which is not first absorbed by the phosphor particles is reflected back In some cases, it may be absorbed by phosphor particles.

試料11、12および13、14は、それぞれ透過型の波長変換部材で、蛍光体粒子としてYAG:Ce粒子を用いて、基材の厚みおよびCe濃度を一定にして、蛍光体層の膜厚を変化させた試料である。試料11は、膜厚が薄いため、発光効率が低下した。これは、膜厚が薄すぎると、発光に寄与する蛍光体が減少するためと考えられる。試料14は、基材の厚みに対して膜厚が4分の1以上あるため、ピーク時レーザ入力が低下した。これは、蛍光体層が厚くなり過ぎたことにより、蛍光体層の厚みに対する基材の厚みの割合が不足してしまい、蛍光体層内の熱が効率よく基材によって放熱されなかったためと考えられる。  Samples 11, 12 and 13, 14 are transmission type wavelength conversion members, respectively, using YAG: Ce particles as phosphor particles, keeping the thickness of the substrate and the concentration of Ce constant, and setting the film thickness of the phosphor layer It is a changed sample. Since the film thickness of the sample 11 was thin, the light emission efficiency decreased. This is considered to be because when the film thickness is too thin, phosphors contributing to light emission decrease. The sample 14 had a film thickness of one-fourth or more with respect to the thickness of the substrate, so the peak laser input decreased. This is thought to be because the ratio of the thickness of the substrate to the thickness of the phosphor layer was insufficient due to the phosphor layer becoming too thick, and the heat in the phosphor layer was not efficiently dissipated by the substrate Be

試料15、16は、反射型の波長変換部材で、蛍光体粒子としてYAG:Ce粒子を用いて、Ce濃度を一定にして、試料1~5と比べて基材の厚みを厚くした上で、蛍光体層の膜厚を変化させた試料である。試料15は、蛍光体層の膜厚および基材の厚みと蛍光体層の膜厚の比が適正範囲であるため、結果はいずれも基準を満たした。試料16は、基材の厚みと蛍光体層の膜厚の比は適正範囲であるが、蛍光体層の膜厚が厚すぎたため、ピーク時レーザ入力およびピーク時発光強度は基準を満たさなかった。これは、膜厚が厚すぎると、Ce濃度の変更による蛍光体層内での熱の分散の効果を超える熱が発生し、蛍光体層自身の放熱性が低下し、蛍光体層に熱がこもるためと考えられる。  Samples 15 and 16 are reflection type wavelength conversion members, using YAG: Ce particles as phosphor particles, making the Ce concentration constant, and making the base material thicker than Samples 1 to 5; It is the sample to which the film thickness of the fluorescent substance layer was changed. In the sample 15, since the film thickness of the phosphor layer and the ratio of the thickness of the base material to the film thickness of the phosphor layer are within the appropriate range, all the results satisfied the reference. In the sample 16, the ratio of the thickness of the base material to the thickness of the phosphor layer was in the appropriate range, but the peak laser input and the peak emission intensity did not meet the criteria because the thickness of the phosphor layer was too thick. . This is because when the film thickness is too thick, heat exceeding the effect of heat dispersion in the phosphor layer due to the change of the Ce concentration is generated, the heat dissipation of the phosphor layer itself is reduced, and heat is generated in the phosphor layer It is thought that it is for the purpose of healing.

試料17~20は、反射型の波長変換部材で、蛍光体粒子としてLuAG:Ce粒子を用いて、基材の厚みおよび蛍光体層の膜厚を一定にして、Ce濃度を変化させた試料である。LuAG:Ce粒子を用いても、YAG:Ce粒子を用いたときと同様に、適正範囲のCe濃度のときに、蛍光体層内での熱の分散性が向上し、ピーク時レーザ入力およびピーク時発光強度は向上した。また、発光効率の相対値も反射型の基準となる試料1に対して40以上をキープした。  Samples 17 to 20 are reflection type wavelength conversion members, in which the concentration of the substrate and the thickness of the phosphor layer are made constant, and the Ce concentration is changed, using LuAG: Ce particles as the phosphor particles. is there. Even when using LuAG: Ce particles, as in the case of using YAG: Ce particles, heat dispersion in the phosphor layer is improved when the Ce concentration is in the proper range, and the peak laser input and peak The light emission intensity was improved. In addition, the relative value of the luminous efficiency was kept at 40 or more with respect to the sample 1 as the reflection type reference.

以上の結果によって、本発明の波長変換部材は、ハイパワーの用途において温度消光による性能低下が発生しにくく、少ないエネルギーで多くの発光量を得ることができることがわかった。 From the above results, it has been found that the wavelength conversion member of the present invention is less likely to cause performance deterioration due to temperature quenching in high power applications, and can obtain a large amount of light emission with less energy.

10 波長変換部材12 基材14 蛍光体層16 蛍光体粒子20 結合材30 透過型の発光装置40 反射型の発光装置50 光源700 評価システム710 光源720 平面凸レンズ730 両凸レンズ735 バンドパスフィルタ740 パワーメータS 試料 Reference Signs List 10 wavelength conversion member 12 base 14 phosphor layer 16 phosphor particle 20 bonding material 30 transmission type light emitting device 40 reflection type light emitting device 50 light source 700 evaluation system 710 light source 720 planar convex lens 730 biconvex lens 735 band pass filter 740 power meter S sample

Claims (5)

基材と前記基材上に設けられた蛍光体層とを備える特定範囲の波長の光を他の波長の光に変換する波長変換部材であって、

 前記蛍光体層の厚みは200μm以下かつ前記蛍光体層の積層方向の前記基材の厚みの4分の1以下であり、

 前記蛍光体層は、透光性の無機材料と前記無機材料と結合された蛍光体粒子とで形成され、

 前記蛍光体粒子の材料は、YAG:CeまたはLuAG:Ceのいずれか一方であり、

 前記蛍光体粒子のCe濃度は、0.03at%以上0.60at%以下であることを特徴とする波長変換部材。
A wavelength conversion member for converting light of a specific range of wavelength into light of another wavelength, comprising a base material and a phosphor layer provided on the base material, comprising:

The thickness of the phosphor layer is 200 μm or less, and is 1⁄4 or less of the thickness of the base in the stacking direction of the phosphor layer,

The phosphor layer is formed of a translucent inorganic material and phosphor particles combined with the inorganic material.

The material of the phosphor particles is either YAG: Ce or LuAG: Ce,

The wavelength conversion member, wherein the Ce concentration of the phosphor particles is 0.03 at% or more and 0.60 at% or less.
前記蛍光体層の厚みは、10μm以上であり、

 前記蛍光体粒子のCe濃度は、0.12at%以上であることを特徴とする請求項1記載の波長変換部材。
The thickness of the phosphor layer is 10 μm or more.

The wavelength conversion member according to claim 1, wherein the Ce concentration of the phosphor particles is 0.12 at% or more.
前記基材は、サファイアで形成されていることを特徴とする請求項1または請求項2記載の波長変換部材。
The wavelength conversion member according to claim 1, wherein the base material is formed of sapphire.
前記基材は、アルミニウムで形成されていることを特徴とする請求項1または請求項2記載の波長変換部材。
The said base material is formed with aluminum, The wavelength conversion member of Claim 1 or Claim 2 characterized by the above-mentioned.
特定範囲の波長の光源光を発生させる光源を備える発光装置であって、

 前記光源光を吸収し、他の波長の光に変換し発光する請求項1から請求項4のいずれかに記載の波長変換部材と、を備えることを特徴とする発光装置。
What is claimed is: 1. A light emitting device comprising a light source for generating light source light of a specific range of wavelength, comprising:

A light emitting device comprising: the wavelength conversion member according to any one of claims 1 to 4, which absorbs the light from the light source, converts the light into light of another wavelength, and emits the light.
PCT/JP2018/018835 2017-08-09 2018-05-16 Wavelength conversion member and light-emitting device Ceased WO2019031016A1 (en)

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