WO2019007040A1 - External rotor electric machine - Google Patents
External rotor electric machine Download PDFInfo
- Publication number
- WO2019007040A1 WO2019007040A1 PCT/CN2018/074395 CN2018074395W WO2019007040A1 WO 2019007040 A1 WO2019007040 A1 WO 2019007040A1 CN 2018074395 W CN2018074395 W CN 2018074395W WO 2019007040 A1 WO2019007040 A1 WO 2019007040A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bearing housing
- tooth
- outer rotor
- bearing
- rotor motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/38—Windings characterised by the shape, form or construction of the insulation around winding heads, equalising connectors, or connections thereto
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
Definitions
- the utility model relates to an outer rotor motor.
- the specific structure comprises: a stator assembly, an outer rotor assembly, a rotating shaft, a bearing seat and a bearing, the outer rotor assembly is connected with the rotating shaft, the outer rotor assembly is sleeved outside the stator assembly, and the rotating shaft support is mounted on the bearing,
- the stator assembly comprises Stator core, end insulation and coil winding, the end insulation is installed on both end faces of the stator core, the coil winding is wound on the end insulation, the center hole is opened in the middle of the stator core, and the bearing seat is nested and mounted on the stator At both ends of the through hole in the middle of the iron core, when the motor is running, the coil winding generates heat, heat is quickly transferred from the stator core to the bearing housing, and then transmitted to the bearing, so that the bearing temperature is too high, resulting in short bearing life and motor running time. It will produce noise.
- the positioning of the stator core is required for the injection molding.
- the insulating material is injected into the mold to form the injection stator, and the injection stator is taken out of the mold.
- the end face of the injection stator will form a positioning hole at the position where the positioning column is positioned, thereby causing the winding of the coil winding through the positioning hole when the stator is wound, and the creepage distance is insufficient to cause a bad pressure or even a burning machine. It is not necessary to solve the insulation problem at the positioning hole.
- the purpose of the utility model is to provide a plastic-sealed stator and its application to an outer-rotor motor, which solves the technical problem that the bearing heat in the prior art is difficult to dissipate, the bearing life is shortened, the running efficiency of the motor is reduced, and the service life of the motor is shortened.
- An outer rotor motor comprising a molded stator and an outer rotor assembly, the outer rotor assembly being sleeved on a plastic stator comprising a stator core, a coil winding, an end insulation, a plastic body, a bearing seat and a bearing
- the end insulation is mounted on the end surface of the stator core, the coil winding is wound around the end insulation, the center of the stator core is provided with a central hole
- the bearing housing comprises a first bearing seat and a second bearing seat, the first bearing The seat and the second bearing seat are respectively nested at two ends of the center hole, and the bearings are respectively installed in the first bearing seat and the second bearing seat, wherein the end edge of the second bearing seat extends outwardly At least one heat sink, the molding body integrally connects the stator core, the coil winding, the end insulation, the first bearing seat, the second bearing seat and the heat sink, and the heat sink is at least partially exposed on the end surface of the molding body Speed up heat dissipation
- Two end fins extend outwardly from the end edge of the second bearing seat, the two fins are symmetrical, and the laminating body insulates the stator core, the coil winding, the end insulation, the first bearing seat, and the second bearing
- the seat and the two heat sinks are integrally connected, and the two heat sinks are at least partially exposed on the end surface of the plastic body to accelerate heat dissipation.
- the top surface of the heat sink is at least partially exposed on the end surface of the molding body.
- the top surface of the heat sink includes an A region and a B region, and the A region is exposed on an end surface of the molding body, and the B region is covered by the molding body, and the B region is provided with a plurality of through holes.
- the top surface of the heat sink is all exposed on the end surface of the molded body.
- the second bearing housing and the heat sink are integrally die cast or die cut.
- the second bearing housing and the heat sink are made of aluminum or a metal material having a high thermal conductivity.
- the above-mentioned at least one end of the end insulation of the one end is provided with a step, the step is located at one side of the through hole, one of the bearing seats is mounted on the step, and the bearing is mounted on the bearing seat.
- a step is disposed on the inner side of the end insulation of the two ends, the two steps are respectively located at two sides of the center hole, the first bearing seat and the second bearing seat are respectively mounted on the steps of the two ends, and the bearing is mounted on the first bearing seat and On the second bearing housing.
- the step described above is a circular step, and the first bearing housing and the second bearing housing are made of a metal material.
- the end insulation described above includes an annular yoke insulator and a plurality of tooth insulators extending from the annular yoke insulator, the end portions are provided with a lower end surface and an upper end surface, and the end portions are provided with a plurality of insulation layers.
- the positioning hole has a boss protruding from the upper end surface around the positioning hole.
- bosses are annular bosses, and the positioning holes and the bosses are distributed on the tooth insulators.
- At least one positioning hole and one boss are disposed on each of the tooth insulators described above.
- a wire stud is disposed on the tooth insulator, and a connecting groove is disposed on the wire stud.
- the stator core described above includes an annular yoke portion and a plurality of first and second tooth portions projecting outwardly from an outer edge of the annular yoke portion, the first tooth portion and the second tooth portion are alternately circumferentially arranged, and the second
- the tooth portion includes a common root portion, a left curved tooth extending outward from the common root portion, at least one second straight tooth and a right curved tooth, a left curved tooth and a second straight tooth, and a second straight tooth and a right curved tooth Forming a second welt groove therebetween, a first welt groove is formed between the first tooth portion and the second tooth portion, wherein the first tooth portion is split from the middle portion into the first root portion and the first top portion, The first portion and the first top are coupled together by a cooperation of the first card slot and the first card block.
- the second straight tooth is divided into a second root portion and a second top portion from the middle portion, and the second root portion and the second top portion are connected together by the cooperation of the second card slot and the second card block.
- the utility model comprises a stator core, a coil winding, an end insulation, a plastic sealing body, a bearing seat and a bearing, the end insulation is mounted on the end surface of the stator core, and the coil winding is wound around the end insulation, the stator a central hole is defined in the middle of the iron core, the bearing housing includes a first bearing seat and a second bearing seat, the first bearing seat and the second bearing seat are respectively nested at two ends of the center hole, and the end edge of the second bearing seat Extending at least one heat sink to the epitaxial body, the plastic body integrally connecting the stator core, the coil winding, the end insulation, the first bearing seat, the second bearing seat and the heat sink, and the heat sink is at least partially exposed in the plastic body Accelerate heat dissipation on the end face, improve heat dissipation, improve heat dissipation performance of the motor, and improve operating efficiency of the motor;
- the end edge of the second bearing housing extends two fins outwardly, the two fins are symmetrical, and the plastic sealing body insulates the stator core, the coil winding, the end insulation, the first bearing seat and the second bearing
- the seat and the two heat sinks are integrally connected, and the two heat sinks are at least partially exposed on the end surface of the plastic body to accelerate heat dissipation;
- the top surface of the heat sink is at least partially exposed on the end surface of the plastic body to improve the heat dissipation effect
- the second bearing housing and the heat sink are integrally die-cast or die-cut, and the structure is simple and easy to process.
- the utility model at least has a step on the inner side of the end insulation of one end, the step is located on one side of the central hole, the bearing seat is mounted on the step, the bearing is mounted on the bearing seat, and the end insulation has a certain heat insulation effect.
- the bearing seat is mounted on the end insulation.
- a step is provided on the inner side of the end insulation of both ends, two steps are respectively located on both sides of the center hole, and the two bearing seats are respectively mounted on the steps on both ends, and the bearing is mounted on the bearing seat, in addition to preventing the bearing temperature from being over Highly, the two-step positioning can also ensure the concentricity of the bearings on the two bearing seats, simplifying the process.
- a step is arranged on the inner side of the end insulation, the step is located on one side of the center hole, and the bearing seat is mounted on the step so as to have a preliminary fixing effect on the bearing seat, and the bearing seat does not shift when the injection is performed. Simplify the process and improve the positioning accuracy of the bearing.
- the utility model is provided with a plurality of positioning holes on the insulating body, and a protruding table is protruded around the positioning hole, and the creepage distance is increased by adding a boss around the positioning hole, thereby improving the safety and reliability of the injection molded stator.
- the boss is an annular boss, so that the shape of the boss is reasonable, the forming is convenient, the positioning hole and the boss are distributed on the tooth insulator, so that the positioning hole is evenly distributed and the force is uniform when the stator is injection molded.
- at least one positioning hole and one boss are distributed on each tooth insulator, the positioning hole and the boss position are more reasonable, and the force is more uniform.
- the above-mentioned tooth insulator is provided with a connecting stud, and the connecting stud is provided with a connecting groove, which not only makes the positioning of the stator accurate when injection molding, increases the creepage distance, and also has a lug groove on the stud. Make rational use of space.
- the first tooth portion is split from the middle portion into the first root portion and the first top portion, so that the first weaving groove on both sides of a first tooth portion forms a common first slot.
- the enameled wire enters the first welt groove from the first slot, which effectively avoids the injury or hanging line when the enameled wire enters the first weaving groove;
- the first top is respectively mounted on the first root after the coil winding ends The independence and insulation between the first welt grooves are ensured, and the overall performance of the stator core is ensured; the second straight teeth are split from the middle into the second root and the second top, so that a second tooth Each of the second welt grooves in the portion forms a common second slot.
- the enameled wire enters the second welt groove from the second slot, and the second top is mounted on the second root after the coil is wound.
- the winding is convenient and efficient; the first card slot and the second card slot are trapezoidal slots or dovetail slots, and the first top and the second top are better fixed.
- FIG. 1 is a perspective view of a molded stator according to an embodiment of the present invention.
- FIG. 2 is a partial schematic view of a molded stator of the first embodiment of the present invention
- Figure 3 is a front elevational view of the molded stator of the first embodiment of the present invention.
- Figure 4 is a cross-sectional view taken along line A-A of Figure 3;
- Figure 5 is a perspective view of the outer rotor motor of the first embodiment of the present invention.
- Figure 6 is a front elevational view of the outer rotor motor of the first embodiment of the present invention.
- Figure 7 is a cross-sectional view taken along line B-B of Figure 6;
- Figure 8 is a perspective view of the second embodiment of the present invention.
- Figure 9 is a front elevational view of the second embodiment of the present invention.
- Figure 10 is a cross-sectional view taken along line C-C of Figure 9;
- Figure 11 is a schematic view showing the end insulation structure of the second embodiment of the present invention.
- Figure 12 is a perspective view of the third embodiment of the present invention.
- Figure 13 is a front elevational view of the third embodiment of the present invention.
- Figure 14 is a cross-sectional view taken along line D-D of Figure 13;
- Figure 15 is a perspective view of one of the plastic-sealed stators of the fourth embodiment of the present invention.
- Figure 16 is a perspective view showing another angle of the molded stator of the fourth embodiment of the present invention.
- Figure 17 is an exploded view of the molded stator of the fourth embodiment of the present invention.
- Figure 18 is a plan view of the molded stator of the fourth embodiment of the present invention.
- Figure 19 is a cross-sectional view taken along line E-E of Figure 18;
- Figure 20 is a partial enlarged view of a portion F of Figure 19;
- FIG. 21 is a schematic structural view of a stator core according to Embodiment 5 of the present invention.
- Figure 22 is a front elevational view of a stator core according to a fifth embodiment of the present invention.
- FIG. 23 is an exploded view of a stator core according to Embodiment 5 of the present invention.
- Figure 24 is an enlarged view of I of Figure 23;
- Figure 25 is a bottom plan view of the molded stator of the sixth embodiment of the present invention.
- Figure 26 is a perspective view showing a structure of a plastic-sealed stator according to a sixth embodiment of the present invention.
- Figure 27 is a wiring diagram of a plastic sealed stator according to Embodiment 6 of the present invention.
- Figure 28 is a perspective view showing another structure of the plastic-sealed stator of the sixth embodiment of the present invention.
- Figure 29 is an exploded view showing another structure of the molded stator of the sixth embodiment of the present invention.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- the present embodiment is an outer rotor motor comprising a plastic-sealed stator and an outer rotor assembly 7, the outer rotor assembly 7 being sleeved on a plastic-sealed stator, the plastic-sealed stator including a stator core 1.
- the coil winding 2, the end insulation 3, the plastic sealing body 4, the bearing housing 5 and the bearing 6, the end insulation 3 is mounted on the end surface of the stator core 1, and the coil winding 2 is wound around the end insulation 3,
- a stator hole 5 is defined in the middle of the stator core 1 , and the bearing housing 5 includes a first bearing housing 51 and a second bearing housing 52 .
- the first bearing housing 51 and the second bearing housing 52 are respectively nested at two ends of the center hole 11 .
- the bearing 6 is respectively mounted in the first bearing housing 51 and the second bearing housing 52, wherein the end edge of the second bearing housing 52 extends outwardly to at least one heat sink 521, and the molding body 4 will be the stator.
- the iron core 1, the coil winding 2, the end insulation 3, the first bearing housing 51, the second bearing housing 52 and the heat sink 521 are integrally connected, and the heat sink 521 is at least partially exposed on the end surface 41 of the molding body 4 to accelerate heat dissipation. .
- Two end fins 521 extend outwardly from the end edge of the second bearing housing 52.
- the two fins 521 are symmetrical, and the molding body 4 insulates the stator core 1, the coil winding 2, and the end portion.
- a bearing block 51, a second bearing block 52 and two fins 521 are integrally connected, and the two fins 521 are at least partially exposed on the end face 41 of the molding body 4 to accelerate heat dissipation.
- the top surface 5211 of the heat sink 521 is at least partially exposed on the end surface 41 of the molding body 4.
- the top surface 5211 of the heat sink 521 includes an A region 5211A and a B region 5211B exposed on the end surface 41 of the molding body 4, the B region 5211B being covered by the molding body 4, the B region 5211B A plurality of through holes 522 are provided in the upper portion.
- the second bearing housing 52 and the heat sink 521 are integrally die-cast or die-cut.
- the second bearing housing 52 and the heat sink 521 are made of a metal material having a high aluminum or thermal conductivity.
- the top surface 5211 of the heat sink 521 is entirely exposed on the end surface 41 of the molding body 4.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the present embodiment is an improvement of the first embodiment: a step 31 is provided on the inner side of the end insulation 3 at one end, and the step 31 is located on one side of the through hole 14, one of which The bearing housing 52 is mounted on the step 31 and the bearing 6 is mounted on the bearing housing 52.
- the step 31 is a circular step, and the first bearing housing 51 and the second bearing housing 52 are made of a metal material.
- the rotary shaft 8 is supported on the bearing 6 inside the first bearing housing 51 and the second bearing housing 52.
- the advantage of this structure is that the heat transfer of the stator core 1 to the bearing housing is greatly reduced, which can prevent the bearing temperature from being too high, prolong the bearing life, and reduce the motor running noise.
- this embodiment is an improvement to the second embodiment: a solution that is easily conceived by those skilled in the art: a step 31 is provided on the inner side of the end insulation 3 at both ends, two The steps 31 are respectively located on both sides of the center hole 11, and the first bearing housing 51 and the second bearing housing 52 are respectively mounted on the steps 31 at both ends, and the bearing 3 is mounted on the first bearing housing 51 and the second bearing housing 52.
- the step 31 is a circular step, and the first bearing housing 51 and the second bearing housing 52 are made of a metal material.
- the rotary shaft 8 is supported on the bearing 6 inside the first bearing housing 51 and the second bearing housing 52.
- the main improvement point is a plastically sealed stator comprising a stator core 1, an end insulation 3 and a coil winding 2, the stator
- the iron core 1 includes an annular yoke portion 12 and a plurality of tooth portions 13 extending from the annular yoke portion 12, and a wire groove 14 is formed between the adjacent two tooth portions 13, and an end portion of the stator core 1 is provided with an end insulation 3
- the end insulation 3 includes an upper end insulation and a lower end insulation.
- the inner wall of the wire groove 14 is provided with a slot insulation 300.
- the upper end insulation, the lower end insulation and the slot insulation 300 are integrally molded on the stator core 1.
- the upper end insulation comprises an annular yoke insulator 32 and a plurality of tooth insulators 33 extending from the annular yoke insulator 32, the upper end portion being insulatedly provided with a lower end surface 34 and an upper end surface 35, the upper end portion being insulated
- a plurality of positioning holes 36 are defined, and a boss 37 is protruded from the upper end surface 35 around the positioning hole 36.
- the lower end portion 34 of the upper end insulation is attached to the end surface of the stator core 1, the annular yoke insulator 32 is placed over the annular yoke portion 12, and the tooth insulator 33 is placed over the tooth portion 13.
- the lower end insulation comprises an annular yoke insulator 32 and a plurality of tooth insulators 33 extending from the annular yoke insulator 32, the lower end portion being insulatedly provided with a lower end surface 34 and an upper end surface 35, the lower end portion being insulated
- a plurality of positioning holes 36 are defined, and a boss 37 is protruded from the upper end surface 35 around the positioning hole 36.
- the lower end insulating lower end surface 34 is attached to the end surface of the stator core 1, the annular yoke insulator 32 is placed on the annular yoke portion 12, and the tooth insulator 33 is placed on the tooth portion 13.
- the boss 37 is an annular boss.
- the boss 37 is a circular boss.
- the positioning holes 36 and the bosses 37 are distributed on the tooth insulator 33.
- At least one positioning hole 36 and one boss 37 are disposed on each of the tooth insulators 33.
- the tooth insulator 33 is provided with a wire stud 38, and the wire stud 38 is provided with a connecting groove 381.
- Embodiment 5 is a diagrammatic representation of Embodiment 5:
- this embodiment is an improvement of the first embodiment: the main improvement is in the stator core 1, the stator core 1 including the annular yoke portion 12 and the ring yoke portion A plurality of first tooth portions 131 and second tooth portions 132 projecting outwardly on the outer side edge 12, the first tooth portion 131 and the second tooth portion 132 are alternately circumferentially arranged, and the second tooth portion 132 includes a common root portion 1321, and is common a left curved tooth 1322 protruding outwardly from the root portion 1321, at least one second straight tooth 1323 and a right curved tooth 1324, between the left curved tooth 1322 and the second straight tooth 1323, and the second straight tooth 1323 and the right curved tooth 1324 A second wire groove 16 is formed, and a first wire groove 15 is formed between the first tooth portion 131 and the second tooth portion 132.
- the first tooth portion 131 is divided into a first root portion 131A and a first top portion 131B from the middle portion.
- the first root portion 131A and the first top portion 131B are connected together by the cooperation of the first card slot 131C and the first card block 131D.
- the second straight teeth 1323 are split into a second root portion 1323A and a second top portion 1323B from the middle portion, and the second root portion 1323A and the second top portion 1323B are coupled by the second card slot 1323C and the second card block 1323D.
- the first card slot 131C is a dovetail slot or a T-shaped slot
- the second slot 1323C is a dovetail slot or a T-shaped slot.
- this embodiment is an improvement on Embodiment 4 and Embodiment 5: the main improvement is to add a boss 3313 to the end insulation 3 to solve the problem that the existing stator winding has an enameled wire.
- the specific structure of the problem of slotting, injury line and break line is as follows:
- the stator core 1 includes an annular yoke portion 12 and a plurality of first and second tooth portions 131 and 132 extending outward from the outer edge of the annular yoke portion 12.
- the first tooth portion 131 and the second tooth portion 132 are alternately arranged circumferentially.
- the second tooth portion 132 includes a common root portion 1321 , a left curved tooth 1322 protruding outward from the common root portion 1321 , at least one second straight tooth 1323 and a right curved tooth 1324 , and a left curved tooth 1322 and a second straight tooth 1323 .
- a second wire groove 16 is formed between the second straight tooth 1323 and the right curved tooth 1324, and a first wire groove 15 is formed between the first tooth portion 131 and the second tooth portion 132;
- the end insulation 3 includes an annular yoke insulator 32 and a plurality of tooth insulators 33 extending from the annular yoke insulator 32.
- the plurality of tooth insulators 33 include a first insulating tooth portion 332 and a second insulating tooth portion 331.
- the second insulating tooth portion 331 and the first insulating tooth portion 332 are alternately circumferentially arranged.
- the second insulating tooth portion 331 includes a common insulating tooth root portion 3311 and a plurality of insulating protruding teeth 3312 extending outward from the common insulating tooth root portion 3311.
- the outer side edge of the insulating protruding tooth 3312 is provided with a boss 3313;
- the annular yoke insulator 32 is at an end surface of the annular yoke portion 12, the first insulating tooth portion 332 is at an end surface of the first tooth portion 131, and the second insulating tooth portion 331 is at the second tooth portion. End face of portion 132;
- the boss 3313 includes a first boss 3313A.
- the first boss 3313A has a second boss 3313B extending along the insulating pin 3312 toward the common insulating root 3311.
- the coil winding 2 spans the first tooth.
- the portion 131 is placed in two adjacent second welt grooves 16 such that the first boss 3313A and the second boss 3313B press the coil winding 2 inward.
- the outer edge of the first insulating tooth portion 332 is provided with a third boss 3321.
- a baffle 3314 is disposed between the common insulating root portion 3311 and the insulating protruding teeth 3312, and the baffle 3314 is arcuate.
- the insulating protruding teeth 3312 include two insulating bending teeth 3312A and one insulating straight tooth 3312B, and the first boss 3313A and the second boss 3313B are disposed on the insulating bending teeth 3312A.
- the first protruding portion 3313A is disposed on the insulating protruding tooth 3312 of the end insulating member 3, and the second protruding portion 3313A extends from the side of the first protruding portion 3313A along the convex tooth toward the common root portion.
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Abstract
Description
本实用新型涉及一种外转子电机。The utility model relates to an outer rotor motor.
现有的塑封电机轴承的散热一直都是个较为棘手的技术问题,在开发塑封外转子空调内机的过程中,遇到定子线圈绕组温度传导到轴承上,导致轴承温升过高,轴承在运行过程中产生的热量难以散去,使得轴承寿命缩短,工作不稳定,电机的运行变得不可靠,同时缩短了电机的使用寿命,这些都不是设计师或者客户所期望的。The heat dissipation of the existing plastic-sealed motor bearings has always been a relatively difficult technical problem. During the development of the plastic-sealed outer rotor air conditioner, the stator coil winding temperature is transmitted to the bearing, resulting in excessive bearing temperature rise and bearing operation. The heat generated in the process is difficult to dissipate, resulting in shortened bearing life, unstable operation, unreliable motor operation, and reduced motor life, which are not desired by designers or customers.
其具体结构是:包括定子组件、外转子组件、转轴、轴承座和轴承,外转子组件与转轴安装连接起来,外转子组件套在定子组件外面,转轴支撑安装在轴承上,所述定子组件包括定子铁芯、端部绝缘和线圈绕组,端部绝缘安装在定子铁芯的两端面上,线圈绕组绕制在端部绝缘上,定子铁芯中间开设有中心孔,轴承座嵌套安装在定子铁芯中间的通孔的两端,当电机运行时,线圈绕组发热,热量从定子铁芯快速向轴承座传递,再传到轴承上,使轴承温度过高,导致轴承寿命短和电机运转时会产生噪音。The specific structure comprises: a stator assembly, an outer rotor assembly, a rotating shaft, a bearing seat and a bearing, the outer rotor assembly is connected with the rotating shaft, the outer rotor assembly is sleeved outside the stator assembly, and the rotating shaft support is mounted on the bearing, the stator assembly comprises Stator core, end insulation and coil winding, the end insulation is installed on both end faces of the stator core, the coil winding is wound on the end insulation, the center hole is opened in the middle of the stator core, and the bearing seat is nested and mounted on the stator At both ends of the through hole in the middle of the iron core, when the motor is running, the coil winding generates heat, heat is quickly transferred from the stator core to the bearing housing, and then transmitted to the bearing, so that the bearing temperature is too high, resulting in short bearing life and motor running time. It will produce noise.
另外,目前电机使用端部绝缘整体注塑时,由于受注塑工艺的限制,在注塑需要对定子铁芯铁芯使用定位柱定位,定位后将绝缘材料注入模具,形成注塑定子,将注塑定子取出模具后,注塑定子的端面会在定位柱定位的地方形成定位孔,由此导致出现定子在绕线时,线圈绕组卷绕经过定位孔处,爬电距离不足导致耐压不良甚至烧机,因此,亟须解决定位孔处绝缘问题。In addition, when the motor is integrally injection molded with end insulation, due to the limitation of the injection molding process, the positioning of the stator core is required for the injection molding. After the positioning, the insulating material is injected into the mold to form the injection stator, and the injection stator is taken out of the mold. After that, the end face of the injection stator will form a positioning hole at the position where the positioning column is positioned, thereby causing the winding of the coil winding through the positioning hole when the stator is wound, and the creepage distance is insufficient to cause a bad pressure or even a burning machine. It is not necessary to solve the insulation problem at the positioning hole.
发明内容:Summary of the invention:
本实用新型的目的是提供一种塑封定子及其应用于外转子电机,解决现有技术中轴承热量难以散去,使得轴承寿命缩短,电机运行效率降低,同时缩短电机的使用寿命的技术问题。The purpose of the utility model is to provide a plastic-sealed stator and its application to an outer-rotor motor, which solves the technical problem that the bearing heat in the prior art is difficult to dissipate, the bearing life is shortened, the running efficiency of the motor is reduced, and the service life of the motor is shortened.
本实用新型的目的是通过下述技术方案予以实现的:The purpose of the utility model is achieved by the following technical solutions:
一种外转子电机,包括塑封定子和外转子组件,所述外转子组件套设在塑封定子上,所述的塑封定子包括定子铁芯、线圈绕组、端部绝缘、塑封体、轴承座和轴承,端部绝缘安装在定子铁芯的端面上,线圈绕组绕设于端部绝缘上,所述定子铁芯中间开设有中心孔,轴承座包括第一轴承座和第二轴承座,第一轴承座和第二轴承座分别嵌套在中心孔的两端,所述轴承分别安装在第一轴承座和第二轴承座里,其特征在于:所述第二轴承座的端部边缘往外延伸出至少一片散热片,所述塑封体将定子铁芯、线圈绕组、端部绝缘、第一轴承座、第二轴承座和散热片连接成一体,所述散热片至少部分裸露在塑封体的端面上加快散热。An outer rotor motor comprising a molded stator and an outer rotor assembly, the outer rotor assembly being sleeved on a plastic stator comprising a stator core, a coil winding, an end insulation, a plastic body, a bearing seat and a bearing The end insulation is mounted on the end surface of the stator core, the coil winding is wound around the end insulation, the center of the stator core is provided with a central hole, and the bearing housing comprises a first bearing seat and a second bearing seat, the first bearing The seat and the second bearing seat are respectively nested at two ends of the center hole, and the bearings are respectively installed in the first bearing seat and the second bearing seat, wherein the end edge of the second bearing seat extends outwardly At least one heat sink, the molding body integrally connects the stator core, the coil winding, the end insulation, the first bearing seat, the second bearing seat and the heat sink, and the heat sink is at least partially exposed on the end surface of the molding body Speed up heat dissipation.
所述第二轴承座的端部边缘往外延伸出两片散热片,所述两片散热片是对称的,塑封体将定子铁芯、线圈绕组、端部绝缘、第一轴承座、第二轴承座和两片散热片连接成一体,所述两片散热片至少部分裸露在塑封体的端面上加快散热。Two end fins extend outwardly from the end edge of the second bearing seat, the two fins are symmetrical, and the laminating body insulates the stator core, the coil winding, the end insulation, the first bearing seat, and the second bearing The seat and the two heat sinks are integrally connected, and the two heat sinks are at least partially exposed on the end surface of the plastic body to accelerate heat dissipation.
所述散热片的顶面至少部分裸露在塑封体的端面上。The top surface of the heat sink is at least partially exposed on the end surface of the molding body.
所述散热片的顶面包括A区域和B区域,所述A区域裸露在塑封体的端面上,所述B区域被塑封体遮盖住,所述B区域上设有若干个通孔。The top surface of the heat sink includes an A region and a B region, and the A region is exposed on an end surface of the molding body, and the B region is covered by the molding body, and the B region is provided with a plurality of through holes.
所述散热片的顶面全部裸露在塑封体的端面上。The top surface of the heat sink is all exposed on the end surface of the molded body.
所述第二轴承座和散热片是一体压铸或冲切成形。The second bearing housing and the heat sink are integrally die cast or die cut.
所述第二轴承座和散热片是由铝质或者热导率高的金属材料制成。The second bearing housing and the heat sink are made of aluminum or a metal material having a high thermal conductivity.
上述所述至少在一端的端部绝缘的内侧上设置一个台阶,台阶位于通孔的一侧,其中一个轴承座安装在台阶上,轴承安装在轴承座上。The above-mentioned at least one end of the end insulation of the one end is provided with a step, the step is located at one side of the through hole, one of the bearing seats is mounted on the step, and the bearing is mounted on the bearing seat.
上述两端的端部绝缘的内侧上都设置一个台阶,两个台阶分别位于中心孔的两侧,第一轴承座和第二轴承座分别安装在两端的台阶上,轴承安装在第一轴承座和第二轴承座上。A step is disposed on the inner side of the end insulation of the two ends, the two steps are respectively located at two sides of the center hole, the first bearing seat and the second bearing seat are respectively mounted on the steps of the two ends, and the bearing is mounted on the first bearing seat and On the second bearing housing.
上述所述台阶是圆形台阶,所述第一轴承座和第二轴承座是由金属材料制成。The step described above is a circular step, and the first bearing housing and the second bearing housing are made of a metal material.
上述所述的端部绝缘包括环形轭部绝缘体以及从环形轭部绝缘体上伸出的若干齿部绝缘体,所述的端部绝缘设置有下端面和上端面,所述端部绝缘上设有若干定位孔,所述定位孔周围的上端面上凸出有凸台。The end insulation described above includes an annular yoke insulator and a plurality of tooth insulators extending from the annular yoke insulator, the end portions are provided with a lower end surface and an upper end surface, and the end portions are provided with a plurality of insulation layers. The positioning hole has a boss protruding from the upper end surface around the positioning hole.
上述所述凸台是圆环形凸台,所述的定位孔和凸台分布在齿部绝缘体上。The above-mentioned bosses are annular bosses, and the positioning holes and the bosses are distributed on the tooth insulators.
上述所述的每个齿部绝缘体上至少分布一个定位孔和一个凸台。At least one positioning hole and one boss are disposed on each of the tooth insulators described above.
上述所述齿部绝缘体上设有接线凸柱,所述接线凸柱上设有接线槽。A wire stud is disposed on the tooth insulator, and a connecting groove is disposed on the wire stud.
上述所述的定子铁芯包括环形轭部和从环形轭部外侧边缘上往外伸出的若干第一齿部和第二齿部,第一齿部和第二齿部交替周向排列,第二齿部包括公用齿根部、从公用齿根部上往外伸出的左弯齿、至少一个第二直齿和右弯齿,左弯齿与第二直齿之间、第二直齿与右弯齿之间形成第二嵌线槽,第一齿部与第二齿部之间形成第一嵌线槽,其特征在于:第一齿部从中部拆分为第一根部和第一顶部,所述第一根部和第一顶部通过第一卡槽和第一卡块的配合连接在一起。The stator core described above includes an annular yoke portion and a plurality of first and second tooth portions projecting outwardly from an outer edge of the annular yoke portion, the first tooth portion and the second tooth portion are alternately circumferentially arranged, and the second The tooth portion includes a common root portion, a left curved tooth extending outward from the common root portion, at least one second straight tooth and a right curved tooth, a left curved tooth and a second straight tooth, and a second straight tooth and a right curved tooth Forming a second welt groove therebetween, a first welt groove is formed between the first tooth portion and the second tooth portion, wherein the first tooth portion is split from the middle portion into the first root portion and the first top portion, The first portion and the first top are coupled together by a cooperation of the first card slot and the first card block.
上述所述第二直齿从中部拆分为为第二根部和第二顶部,所述第第二根部和第二顶部通过第二卡槽和第二卡块的配合连接在一起。The second straight tooth is divided into a second root portion and a second top portion from the middle portion, and the second root portion and the second top portion are connected together by the cooperation of the second card slot and the second card block.
本实用新型与现有技术相比,具有如下效果:Compared with the prior art, the utility model has the following effects:
1)本实用新型包括定子铁芯、线圈绕组、端部绝缘、塑封体、轴承座和轴承,端部绝缘安装在定子铁芯的端面上,线圈绕组绕设于端部绝缘上,所述定子铁芯中间开设有中心孔,轴承座包括第一轴承座和第二轴承座,第一轴承座和第二轴承座分别嵌套在中心孔的两端,所述第二轴承座的端部边缘往外延伸出至少一片散热片,所述塑封体将定子铁芯、线圈绕组、端部绝缘、第一轴承座、第二轴承座和散热片连接成一体,所述散热片至少部分裸露在塑封体的端面上加快散热,提高散热效果,提高了电机的散热性能,提高电机的运行效率;1) The utility model comprises a stator core, a coil winding, an end insulation, a plastic sealing body, a bearing seat and a bearing, the end insulation is mounted on the end surface of the stator core, and the coil winding is wound around the end insulation, the stator a central hole is defined in the middle of the iron core, the bearing housing includes a first bearing seat and a second bearing seat, the first bearing seat and the second bearing seat are respectively nested at two ends of the center hole, and the end edge of the second bearing seat Extending at least one heat sink to the epitaxial body, the plastic body integrally connecting the stator core, the coil winding, the end insulation, the first bearing seat, the second bearing seat and the heat sink, and the heat sink is at least partially exposed in the plastic body Accelerate heat dissipation on the end face, improve heat dissipation, improve heat dissipation performance of the motor, and improve operating efficiency of the motor;
2)第二轴承座的端部边缘往外延伸出两片散热片,所述两片散热片是对称的,塑封体将定子铁芯、线圈绕组、端部绝缘、第一轴承座、第二轴承座和两片散热片连接成一体,所述两片散热片至少部分裸露在塑封体的端面上加快散 热;2) The end edge of the second bearing housing extends two fins outwardly, the two fins are symmetrical, and the plastic sealing body insulates the stator core, the coil winding, the end insulation, the first bearing seat and the second bearing The seat and the two heat sinks are integrally connected, and the two heat sinks are at least partially exposed on the end surface of the plastic body to accelerate heat dissipation;
3)散热片的顶面至少部分裸露在塑封体的端面上,提高散热效果;3) The top surface of the heat sink is at least partially exposed on the end surface of the plastic body to improve the heat dissipation effect;
4)散热片的顶面全部裸露在塑封体的端面上,提高散热效果;4) The top surface of the heat sink is all exposed on the end surface of the plastic body to improve the heat dissipation effect;
5)第二轴承座和散热片是一体压铸或冲切成形,结构简单,加工容易。5) The second bearing housing and the heat sink are integrally die-cast or die-cut, and the structure is simple and easy to process.
6)本实用新型至少在一端的端部绝缘的内侧上设置一个台阶,台阶位于中心孔的一侧,轴承座安装在台阶上,轴承安装在轴承座上,端部绝缘具有一定的隔热效果,轴承座安装在端部绝缘上,当电机运行时,定子铁芯的热量传递到轴承座减小,可以防止轴承温度过高,延长轴承寿命,降低电机运转噪音。6) The utility model at least has a step on the inner side of the end insulation of one end, the step is located on one side of the central hole, the bearing seat is mounted on the step, the bearing is mounted on the bearing seat, and the end insulation has a certain heat insulation effect. The bearing seat is mounted on the end insulation. When the motor is running, the heat transfer from the stator core to the bearing housing is reduced, which can prevent the bearing temperature from being too high, prolong the bearing life and reduce the running noise of the motor.
7)两端的端部绝缘的内侧上都设置一个台阶,两个台阶分别位于中心孔的两侧,两轴承座分别安装在两端的台阶上,轴承安装在轴承座上,除了可以防止轴承温度过高外,通过两台阶定位还可以保证两个轴承座上轴承的同心度,简化工艺。7) A step is provided on the inner side of the end insulation of both ends, two steps are respectively located on both sides of the center hole, and the two bearing seats are respectively mounted on the steps on both ends, and the bearing is mounted on the bearing seat, in addition to preventing the bearing temperature from being over Highly, the two-step positioning can also ensure the concentricity of the bearings on the two bearing seats, simplifying the process.
8)端部绝缘的内侧上设置一个台阶,台阶位于中心孔的一侧,轴承座安装在台阶上,以便对轴承座有一个初步的固定作用,当注塑时,轴承座不会发生偏移,简化工艺,同时可以提高轴承的定位精度。8) A step is arranged on the inner side of the end insulation, the step is located on one side of the center hole, and the bearing seat is mounted on the step so as to have a preliminary fixing effect on the bearing seat, and the bearing seat does not shift when the injection is performed. Simplify the process and improve the positioning accuracy of the bearing.
9)本实用新型在绝缘本体上设有若干定位孔,在定位孔的周围凸出有凸台,通过在定位孔的周围增加凸台来增大爬电距离,从而提高注塑定子的安全可靠性及合格率,所述凸台是环形凸台,从而使得凸台形状合理,成型方便,定位孔和凸台分布在齿部绝缘体上,使得在注塑定子时定位孔分布均匀,受力也均匀,提高产品质量,每个齿部绝缘体上至少分布一个定位孔和一个凸台,定位孔及凸台位置更合理,受力更均匀。上述所述齿部绝缘体上设有接线凸柱,所述接线凸柱上设有接线槽,不仅使得定子注塑时定位准确,增大爬电距离,同时在凸柱上设有接线片槽,也使得合理利用空间。9) The utility model is provided with a plurality of positioning holes on the insulating body, and a protruding table is protruded around the positioning hole, and the creepage distance is increased by adding a boss around the positioning hole, thereby improving the safety and reliability of the injection molded stator. And the pass rate, the boss is an annular boss, so that the shape of the boss is reasonable, the forming is convenient, the positioning hole and the boss are distributed on the tooth insulator, so that the positioning hole is evenly distributed and the force is uniform when the stator is injection molded. To improve product quality, at least one positioning hole and one boss are distributed on each tooth insulator, the positioning hole and the boss position are more reasonable, and the force is more uniform. The above-mentioned tooth insulator is provided with a connecting stud, and the connecting stud is provided with a connecting groove, which not only makes the positioning of the stator accurate when injection molding, increases the creepage distance, and also has a lug groove on the stud. Make rational use of space.
10)所述定子铁芯中,第一齿部从中部拆分为第一根部和第一顶部,使一个第一齿部两侧的第一嵌线槽形成了一个公用的第一槽口,机器绕线时漆包线从第一槽口进入第一嵌线槽,有效避免漆包线进入第一嵌线槽时发生伤线或挂 线;第一顶部在线圈绕线结束后分别安装在第一根部上,有保证了各个第一嵌线槽之间的独立性和绝缘性,保证了定子铁芯的整体性能;第二直齿从中部拆分为第二根部和第二顶部,使一个第二齿部内的各第二嵌线槽形成了一个公用的第二槽口,机器绕线时漆包线从第二槽口进入第二嵌线槽,线圈绕线结束后再将第二顶部安装在第二根部上,绕线方便、效率高;第一卡槽和第二卡槽为梯形槽或燕尾槽,第一顶部和第二顶部的固定更好。10) in the stator core, the first tooth portion is split from the middle portion into the first root portion and the first top portion, so that the first weaving groove on both sides of a first tooth portion forms a common first slot. When the machine is wound, the enameled wire enters the first welt groove from the first slot, which effectively avoids the injury or hanging line when the enameled wire enters the first weaving groove; the first top is respectively mounted on the first root after the coil winding ends The independence and insulation between the first welt grooves are ensured, and the overall performance of the stator core is ensured; the second straight teeth are split from the middle into the second root and the second top, so that a second tooth Each of the second welt grooves in the portion forms a common second slot. When the machine is wound, the enameled wire enters the second welt groove from the second slot, and the second top is mounted on the second root after the coil is wound. In the above, the winding is convenient and efficient; the first card slot and the second card slot are trapezoidal slots or dovetail slots, and the first top and the second top are better fixed.
图1是本实用新型实施例一塑封定子的立体图;1 is a perspective view of a molded stator according to an embodiment of the present invention;
图2是本实用新型实施例一的塑封定子的局部示意图;2 is a partial schematic view of a molded stator of the first embodiment of the present invention;
图3是本实用新型实施例一的塑封定子的正视图;Figure 3 is a front elevational view of the molded stator of the first embodiment of the present invention;
图4是图3中A-A的剖视图;Figure 4 is a cross-sectional view taken along line A-A of Figure 3;
图5是本实用新型实施例一的外转子电机的立体图;Figure 5 is a perspective view of the outer rotor motor of the first embodiment of the present invention;
图6是本实用新型实施例一的外转子电机的正视图;Figure 6 is a front elevational view of the outer rotor motor of the first embodiment of the present invention;
图7是图6中B-B的剖视图;Figure 7 is a cross-sectional view taken along line B-B of Figure 6;
图8是本实用新型实施例二的立体图;Figure 8 is a perspective view of the second embodiment of the present invention;
图9是本实用新型实施例二的正视图;Figure 9 is a front elevational view of the second embodiment of the present invention;
图10是图9中C-C的剖视图;Figure 10 is a cross-sectional view taken along line C-C of Figure 9;
图11是本实用新型实施例二的端部绝缘结构示意图;Figure 11 is a schematic view showing the end insulation structure of the second embodiment of the present invention;
图12是本实用新型实施例三的立体图;Figure 12 is a perspective view of the third embodiment of the present invention;
图13是本实用新型实施例三的正视图;Figure 13 is a front elevational view of the third embodiment of the present invention;
图14是图13中D-D的剖视图;Figure 14 is a cross-sectional view taken along line D-D of Figure 13;
图15是本实用新型实施例四的塑封定子的一个的立体图;Figure 15 is a perspective view of one of the plastic-sealed stators of the fourth embodiment of the present invention;
图16是本实用新型实施例四的塑封定子的另一个角度的立体图;Figure 16 is a perspective view showing another angle of the molded stator of the fourth embodiment of the present invention;
图17是本实用新型实施例四的塑封定子的分解图;Figure 17 is an exploded view of the molded stator of the fourth embodiment of the present invention;
图18是本实用新型实施例四的塑封定子的俯视图;Figure 18 is a plan view of the molded stator of the fourth embodiment of the present invention;
图19是图18的E-E剖视图;Figure 19 is a cross-sectional view taken along line E-E of Figure 18;
图20是图19的F部分局部放大图;Figure 20 is a partial enlarged view of a portion F of Figure 19;
图21是本实用新型实施例五提供的定子铁芯的结构示意图;21 is a schematic structural view of a stator core according to
图22是本实用新型实施例五提供的定子铁芯的正视图;Figure 22 is a front elevational view of a stator core according to a fifth embodiment of the present invention;
图23是本实用新型实施例五提供的定子铁芯的爆炸图;23 is an exploded view of a stator core according to
图24是图23的I处放大图;Figure 24 is an enlarged view of I of Figure 23;
图25是本实用新型实施例六的塑封定子的仰视图;Figure 25 is a bottom plan view of the molded stator of the sixth embodiment of the present invention;
图26是本实用新型实施例六的塑封定子的一种结构立体图;Figure 26 is a perspective view showing a structure of a plastic-sealed stator according to a sixth embodiment of the present invention;
图27是本实用新型实施例六的塑封定子布线图;Figure 27 is a wiring diagram of a plastic sealed stator according to
图28是本实用新型实施例六的塑封定子的另一种结构立体图;Figure 28 is a perspective view showing another structure of the plastic-sealed stator of the sixth embodiment of the present invention;
图29是本实用新型实施例六的塑封定子的另一种结构的爆炸图。Figure 29 is an exploded view showing another structure of the molded stator of the sixth embodiment of the present invention.
下面通过具体实施例并结合附图对本实用新型作进一步详细的描述。The present invention will be further described in detail below through the specific embodiments and the accompanying drawings.
实施例一:Embodiment 1:
如图1至图7所示,本实施例是一种外转子电机,包括塑封定子和外转子组件7,所述外转子组件7套设在塑封定子上,所述的塑封定子包括定子铁芯1、线圈绕组2、端部绝缘3、塑封体4、轴承座5和轴承6,端部绝缘3安装在定子铁芯1的端面上,线圈绕组2绕设于端部绝缘3上,所述定子铁芯1中间开设有中心孔11,轴承座5包括第一轴承座51和第二轴承座52,第一轴承座51和第二轴承座52分别嵌套在中心孔11的两端,所述轴承6分别安装在第一轴承座51和第二轴承座52里,其特征在于:所述第二轴承座52的端部边缘往外延伸出至少一片散热片521,所述塑封体4将定子铁芯1、线圈绕组2、端部绝缘3、第一轴承座51、第二轴承座52和散热片521连接成一体,所述散热片521至少部分裸露在塑封体4的端面41上加快散热。As shown in FIGS. 1 to 7, the present embodiment is an outer rotor motor comprising a plastic-sealed stator and an
所述第二轴承座52的端部边缘往外延伸出两片散热片521,所述两片散热 片521是对称的,塑封体4将定子铁芯1、线圈绕组2、端部绝缘3、第一轴承座51、第二轴承座52和两片散热片521连接成一体,所述两片散热片521至少部分裸露在塑封体4的端面41上加快散热。Two
所述散热片521的顶面5211至少部分裸露在塑封体4的端面41上。The
所述散热片521的顶面5211包括A区域5211A和B区域5211B,所述A区域5211A裸露在塑封体4的端面41上,所述B区域5211B被塑封体4遮盖住,所述B区域5211B上设有若干个通孔522。The
所述第二轴承座52和散热片521是一体压铸或冲切成形。The
所述第二轴承座52和散热片521是由铝质或者热导率高的金属材料制成。The
对上述的结构可进一步改进:所述散热片521的顶面5211全部裸露在塑封体4的端面41上。The above structure can be further improved: the
实施例二:Embodiment 2:
如图8至图11所示,本实施例是是对实施例一的一种改进:在一端的端部绝缘3的内侧上设置一个台阶31,台阶31位于通孔14的一侧,其中一个轴承座52安装在台阶31上,轴承6安装在轴承座52上。所述台阶31是圆形台阶,所述第一轴承座51和第二轴承座52是由金属材料制成。转轴8支撑在第一轴承座51和第二轴承座52里面的轴承6上。As shown in FIGS. 8 to 11, the present embodiment is an improvement of the first embodiment: a
这种结构的好处是:定子铁芯1的热量传递到轴承座会大幅减小,可以防止轴承温度过高,延长轴承寿命,降低电机运转噪音。The advantage of this structure is that the heat transfer of the
实施列三:Implementation of column three:
如图12至图14所示,本实施例是是对实施例二的一种改进:对于本领域普通技术人员容易想到的方案:两端的端部绝缘3的内侧上都设置一个台阶31,两个台阶31分别位于中心孔11的两侧,第一轴承座51和第二轴承座52分别安装在两端的台阶31上,轴承3安装在第一轴承座51和第二轴承座52上。所 述台阶31是圆形台阶,所述第一轴承座51和第二轴承座52是由金属材料制成。转轴8支撑在第一轴承座51和第二轴承座52里面的轴承6上。As shown in FIG. 12 to FIG. 14, this embodiment is an improvement to the second embodiment: a solution that is easily conceived by those skilled in the art: a
实施列四:Implementation of column four:
如图15至图20所示,本实施例是对实施例一的一种改进:主要改进点是塑封定子,该塑封定子包括定子铁芯1、端部绝缘3和线圈绕组2,所述定子铁芯1包括环形轭部12和从环形轭部12伸出的若干齿部13,相邻两个齿部13之间形成嵌线槽14,定子铁芯1的端面上安装有端部绝缘3,所述端部绝缘3包括上端部绝缘和下端部绝缘,嵌线槽14的内壁设置有槽绝缘300,上述上端部绝缘、下端部绝缘和槽绝缘300整体注塑在定子铁芯1上。As shown in FIGS. 15 to 20, this embodiment is an improvement of the first embodiment: the main improvement point is a plastically sealed stator comprising a
其中:上端部绝缘包括环形轭部绝缘体32以及从环形轭部绝缘体32上伸出的若干齿部绝缘体33,所述的上端部绝缘设置有下端面34和上端面35,所述上端部绝缘上设有若干定位孔36,所述定位孔36周围的上端面35上凸出有凸台37。上端部绝缘的下端面34与定子铁芯1的端面贴在一起,环形轭部绝缘体32盖在环形轭部12上,齿部绝缘体33盖在齿部13上。Wherein: the upper end insulation comprises an
其中:下端部绝缘包括环形轭部绝缘体32以及从环形轭部绝缘体32上伸出的若干齿部绝缘体33,所述的下端部绝缘设置有下端面34和上端面35,所述下端部绝缘上设有若干定位孔36,所述定位孔36周围的上端面35上凸出有凸台37。下端部绝缘的下端面34与定子铁芯1的端面贴在一起,环形轭部绝缘体32盖在环形轭部12上,齿部绝缘体33盖在齿部13上。Wherein: the lower end insulation comprises an
优选的,所述凸台37是环形凸台。Preferably, the
优选的,所述凸台37是圆环形凸台。Preferably, the
优选的,所述的定位孔36和凸台37分布在齿部绝缘体33上。Preferably, the positioning holes 36 and the
优选的,每个齿部绝缘体33上至少分布一个定位孔36和一个凸台37。Preferably, at least one
优选的,所述齿部绝缘体33上设有接线凸柱38,所述接线凸柱38上设有接线槽381。Preferably, the
实施例五:Embodiment 5:
如图21至图24所示,本实施例是是对实施例一的一种改进:主要改进点是在定子铁芯1,所述的定子铁芯1包括环形轭部12和从环形轭部12外侧边缘上往外伸出的若干第一齿部131和第二齿部132,第一齿部131和第二齿部132交替周向排列,第二齿部132包括公用齿根部1321、从公用齿根部1321上往外伸出的左弯齿1322、至少一个第二直齿1323和右弯齿1324,左弯齿1322与第二直齿1323之间、第二直齿1323与右弯齿1324之间形成第二嵌线槽16,第一齿部131与第二齿部132之间形成第一嵌线槽15,第一齿部131从中部拆分为第一根部131A和第一顶部131B,所述第一根部131A和第一顶部131B通过第一卡槽131C和第一卡块131D的配合连接在一起。所述第二直齿1323从中部拆分为为第二根部1323A和第二顶部1323B,所述第第二根部1323A和第二顶部1323B通过第二卡槽1323C和第二卡块1323D的配合连接在一起。所述第一卡槽131C为燕尾槽或T形槽,第二卡槽1323C为燕尾槽或T形槽。As shown in Figs. 21 to 24, this embodiment is an improvement of the first embodiment: the main improvement is in the
实施例六:Example 6:
如图25至图29所示,本实施例是对实施例四和实施例五的一种改进:主要改进点是在端部绝缘3上增加凸台3313,解决现有定子绕线时出现漆包线出槽,伤线和匝间断线的问题具体结构如下:As shown in FIG. 25 to FIG. 29, this embodiment is an improvement on
定子铁芯1包括环形轭部12和从环形轭部12外侧边缘上往外伸出的若干第一齿部131和第二齿部132,第一齿部131和第二齿部132交替周向排列,第二齿部132包括公用齿根部1321、从公用齿根部1321上往外伸出的左弯齿1322、至少一个第二直齿1323和右弯齿1324,左弯齿1322与第二直齿1323之间、第二直齿1323与右弯齿1324之间形成第二嵌线槽16,第一齿部131与第二齿部132之间形成第一嵌线槽15;The
所述端部绝缘3包括环形轭部绝缘体32以及从环形轭部绝缘体32上伸 出的若干齿部绝缘体33,若干齿部绝缘体33包括第一绝缘齿部332和第二绝缘齿部331,所述第二绝缘齿部331和第一绝缘齿部332交替周向排列,所述第二绝缘齿部331包括公用绝缘齿根部3311和从公用绝缘齿根部3311往外伸出的若干绝缘凸齿3312,所述绝缘凸齿3312的外侧边缘上设有凸台3313;The
所述环形轭部绝缘体32在所述环形轭部12的端面,所述第一绝缘齿部332在所述第一齿部131的端面,所述第二绝缘齿部331在所述第二齿部132的端面;The
所述凸台3313包括第一凸台3313A,所述第一凸台3313A侧边沿绝缘凸齿3312往公用绝缘齿根部3311方向延伸有第二凸台3313B,所述线圈绕组2横跨第一齿部131并放置在两个相邻的第二嵌线槽16中,使得第一凸台3313A和第二凸台3313B往内挤压线圈绕组2。The
所述第一绝缘齿部332的外边缘设有第三凸台3321。The outer edge of the first insulating
所述公用绝缘齿根部3311和绝缘凸齿3312之间设有挡板3314,所述挡板3314是圆弧形。A
所述绝缘凸齿3312包括两个绝缘弯齿3312A和一个绝缘直齿3312B,所述第一凸台3313A和第二凸台3313B设置在绝缘弯齿3312A上。The insulating protruding
端部绝缘3的绝缘凸齿3312上设有第一凸台3313A,第一凸台3313A侧边沿凸齿往公用齿根部方向延伸有第二凸台3313B,通过增加第二凸台3313B,使得在增加外槽绕线时,漆包线向内挤压,从而减少漆包线出线槽且通过增加第二凸台后不需要在嵌线槽槽口插入槽楔,较少加工工序,提高生产效率。The first protruding
以上实施例为本发明的较佳实施方式,但本发明的实施方式不限于此,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均为等效的置换方式,都包含在本发明的保护范围之内The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and scope of the present invention are equivalent. The replacement method is included in the protection scope of the present invention.
Claims (16)
Applications Claiming Priority (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720800746.XU CN206977213U (en) | 2017-07-04 | 2017-07-04 | An external rotor motor |
| CN201720800746.X | 2017-07-04 | ||
| CN201721012711.6 | 2017-08-14 | ||
| CN201721012711.6U CN207184199U (en) | 2017-08-14 | 2017-08-14 | The overhang insulation of motor a kind of and apply its Stator and electrical machine |
| CN201721351906.3U CN207339441U (en) | 2017-10-19 | 2017-10-19 | A stator core and its applied plastic stator and outer rotor motor |
| CN201721351906.3 | 2017-10-19 | ||
| CN201721416202.XU CN207504651U (en) | 2017-10-28 | 2017-10-28 | A New Injection Molded Stator and Its Applied External Rotor Motor |
| CN201721416202.X | 2017-10-28 | ||
| CN201721506736.1U CN207504663U (en) | 2017-11-13 | 2017-11-13 | A kind of plastic packaging stator and its applied to external rotor electric machine |
| CN201721506736.1 | 2017-11-13 |
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| WO2019007040A1 true WO2019007040A1 (en) | 2019-01-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/CN2018/074395 Ceased WO2019007040A1 (en) | 2017-07-04 | 2018-01-28 | External rotor electric machine |
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