WO2019001788A1 - Composant cmc pour turbine comportant un revêtement barrière thermique, et procédé de fabrication associé - Google Patents
Composant cmc pour turbine comportant un revêtement barrière thermique, et procédé de fabrication associé Download PDFInfo
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- WO2019001788A1 WO2019001788A1 PCT/EP2018/059154 EP2018059154W WO2019001788A1 WO 2019001788 A1 WO2019001788 A1 WO 2019001788A1 EP 2018059154 W EP2018059154 W EP 2018059154W WO 2019001788 A1 WO2019001788 A1 WO 2019001788A1
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- cmc
- turbine component
- layer
- strength additive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
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- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5025—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
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- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
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- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/603—Composites; e.g. fibre-reinforced
- F05D2300/6033—Ceramic matrix composites [CMC]
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Definitions
- the invention relates to turbine components and / or gas turbine elements in which - at least partially - the herkömmli ⁇ chen superalloys by CMCs Ceramic Matrix Composites - are replaced.
- the invention relates to the adhesion of the coatings applied to the CMCs, in particular thermal protection.
- the cooling air is used to provide structural stability of the hot ⁇ SEN gas directly come into connection components to warranty.
- CMCs in particular fiber-reinforced CMCs
- fiber-reinforced CMCs is an alternative and can be used alone or in combination Combination with superalloys are used to create novel turbine components.
- the oxide CMCs that is to say the metal oxide-based CMC materials, exhibit increased resistance to, for example, oxidation.
- the object of the present invention is therefore to provide a CMC turbine component or CMC-metal hybrid turbine component with a coating on the CMC as protection against the damage caused by hot gas flow damage to turbine components, in particular gas turbine components, which adheres well and / or a high breaking strength to avoid spallation damage in the coating and / or the surface of the CMC shows.
- a thermal barrier coating is the subject of the present invention ei ⁇ ne CMC turbine component or CMC-metal hybrid turbine component, to- at least on a CMC surface through a
- Is producible lamination comprising, at least in a surface-near position of CMC laminate one or more breaking strength Additi (s) are provided, ie, a chemical and / or physical barrier against crack ⁇ formation, crack expansion and / or cracking within these CMC-able form.
- the subject of the invention is a method for producing a CMC turbine component or a CMC-metal hybrid turbine component with a thermal
- thermal barrier layer in particular ⁇ by Atmospheric Plasma Spraying, APS.
- Atoms and / or groups of atoms which belong to chemical elements other than the matrix of the CMC material and / or the reinforcing fiber (s) of the CMC layer and optionally interfere, repel or attract, in particular sterically, and / or
- CMC layers in the form of prepregs are produced in a first step. These are either fibers, fiber fabrics and / or fiber composites which are infiltrated and / or impregnated with ceramic matrix and deposited on press molds, such as press cores, laid down in layers, ie laminated.
- press molds such as press cores, laid down in layers, ie laminated.
- the ceramic matrix hereinafter referred to as "slurry,”
- the additives referred to herein as "break strength additives" interactions ⁇ ken comprises according to the prior art, a number of additives, the presence of which is not affected by the subject matter of the present invention. Preferably With these additives, little or no, they neither replace the conventional additives, nor do they usually require a change in the use of conventional additives commonly used in the manufacture of laminate prepregs.
- a CMC laminate is a stack of a plurality of CMC layers of impregnated fibers, fiber fabrics and / or fiber composites, which is sintered to produce a CMC turbine component.
- at least the uppermost CMC layer of the CMC laminate generally forms the surface of the finally sintered CMC laminate, which is roughened to apply a thermal barrier layer, for example via atmospheric plasma spraying.
- a CMC layer typically comprises a ceramic matrix in which fibers, present as a single fiber and / or braided fiber, fiber fabric and / or fiber composites thereof gene ⁇ vorlie. For example, it is based on silicon carbide ceramic or so-called oxide ceramic based matrix and / or fiber materials.
- oxide-ceramic-based matrix materials oxide-ceramic-based fibers, fiber fabrics and / or fiber composites are also used.
- Their materials are for example selected from the group of the following materials:
- Zirconia doping in the range of 5 to 30 mol%, especially 10 mol% to 25 mol%, and more preferably 15 mol% zirconia in alumina is a preferred fiber material.
- All of the aforementioned fiber materials may be in a fiber, a fiber fabric and / or in a fiber as used in the present composite, alone or in arbitrary combination be ⁇ such as alumina as mullite fiber are present.
- ⁇ such as alumina as mullite fiber are present.
- a slurry is used, in which the ceramic matrix material is a liquid to viscous before ⁇ , so that the fiber, the fiber composite and / or the fiber web may be impregnated with the slurry and with the fiber, the fiber web and / or the fiber composite together forms the CMC prepreg layer.
- the breaking strength additive s acting as an obstacle to cracking, crack expansion and / or fracturing incorporated ,
- protruding slips are ent ⁇ removed on the surface of the CMC prepreg laminate and by slip, in which one or more breaking strength additive (s), acting as an obstacle against Rissbil ⁇ extension, crack expansion and / or fracturingLear- beitet are to be replaced.
- breaking strength additive s
- the surface has a slip to which one or more breaking strength additive (s) are added that act as a barrier to crack formation, crack expansion and / or cracking, is then ge for CMC laminate sinters ⁇ .
- breaking strength additive s
- a thermal barrier layer for example a TBC, which again is, for example, yttrium-stabilized zirconium (YSZ) -based, the prior art activates the surface of the CMC layer so that the thermal barrier layer is thereon better liable.
- the surface of a CMC layer is basically a bit too soft to ensure good adhesion of a sprayed thermal barrier layer.
- breaking strength additives can be used alone and / or turned ⁇ ⁇ works in be arbitrary combinations in the affected prepreg layer are present.
- the breaking strength additive (s) may be present as particles in any form.
- fracture toughness additive particles may be spherical, rod-shaped and / or platelet-shaped. Regardless, the fracture toughness additive (s), as powders of irregularly shaped grains and / or crystallites, and / or any combination of the foregoing
- the breaking strength additives can be in the form of larger particles whose mean particle size beispielswei ⁇ se by 10 to 20 times greater than that, for example, present in the matrix grains be and / or, for example, present in the fibers crystallites.
- CMC Bruchfestig ⁇ keits additives having a particle size in the range of 10 ym to lOOym, preferably ym in the range of 15 to 70 ym and more preferably ym to 50 ym, are present in the range of 22nd
- An ultimate strength additive according to the present invention may be crystalline, semi-crystalline and / or powder.
- the one or more rupture strength additive (s) are beispielswei ⁇ se in an amount of up to 50% by weight, thus for example in the range of 1 wt% to 50 wt%, particularly from 5 wt% to 20 wt%, based on the unsintered Sludge mass - before.
- Barrier layer such as an APS-TBC application, and it has been demonstrated that significantly less damage caused by fiber breakage during laser treatment and / or by sand blasting, as compared to the same ready-sintered CMC laminates without breaking strength additives.
- the invention discloses for the first time a technique by which a conventional simple APS application of a thermal
- Barrier layer on a CMC turbine component surface is made possible.
- one or more breaking strength additives are incorporated into the CMC surface, which form a chemical and / or physical barrier against
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- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
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- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
L'invention concerne un composant CMC pour turbine, comprenant un matériau CMC à base d'oxydes métalliques ou de carbure de silicium, comportant un revêtement barrière thermique au moins sur une surface de CMC qui peut être fabriquée par un procédé de contre-collage ; au moins dans une couche proche de la surface du stratifié de CMC, un ou plusieurs additifs de résistance à la rupture sont prévus, qui sont choisis dans le groupe constitué par les composés suivants : dioxyde de zirconium - ZrO2 -, dioxyde de silicium - SiO2 -, dioxyde de magnésium - MgO2 -, grenat d'yttrium et d'aluminium - YAG – et/ou oxyde d'yttrium Y2O3, qui forment un empêchement chimique et/ou physique à la fissuration, à la propagation des fissures et/ou à la formation d'une rupture à l'intérieur de cette couche de CMC, l'additif de résistance à la rupture étant présent en une quantité de 1 à 50 % en poids, par rapport à la couche de préimprégné de CMC non frittée. L'invention décrit pour la première fois une technique grâce à laquelle une application simple et classique par APS permet d'avoir une couche-barrière thermique sur une surface d'un composant CMC pour turbine.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102017210819.3A DE102017210819A1 (de) | 2017-06-27 | 2017-06-27 | CMC-Turbinenkomponente mit thermischer Barriere-Beschichtung, sowie Herstellungsverfahren dazu |
| DE102017210819.3 | 2017-06-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019001788A1 true WO2019001788A1 (fr) | 2019-01-03 |
Family
ID=62062985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2018/059154 Ceased WO2019001788A1 (fr) | 2017-06-27 | 2018-04-10 | Composant cmc pour turbine comportant un revêtement barrière thermique, et procédé de fabrication associé |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE102017210819A1 (fr) |
| WO (1) | WO2019001788A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019185246A1 (fr) * | 2018-03-26 | 2019-10-03 | Siemens Aktiengesellschaft | Pièce moulée en céramique composite renforcée de fibres oxydée, ainsi que procédé pour la fabrication d'une pièce moulée et dispositif pour l'exécution de ce procédé |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102017222489A1 (de) | 2017-12-12 | 2019-06-13 | Siemens Aktiengesellschaft | CMC-Formkörper mit neuer Oberfläche, sowie Herstellungsverfahren dazu |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6497776B1 (en) * | 1998-12-18 | 2002-12-24 | Rolls-Royce Plc | Method of manufacturing a ceramic matrix composite |
| CA2974485A1 (fr) * | 2014-12-12 | 2016-06-16 | Kyoto University | Materiau composite en carbure de silicium renforce par des fibres de carbure de silicium |
| WO2016133990A1 (fr) * | 2015-02-18 | 2016-08-25 | Siemens Aktiengesellschaft | Composant de turbine composite à matrice en céramique avec caractéristiques de surface techniques conservant un revêtement formant barrière thermique |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160153288A1 (en) * | 2013-03-15 | 2016-06-02 | General Electric Company | Recession resistant ceramic matrix composites and environmental barrier coatings |
| US10494310B2 (en) * | 2015-09-14 | 2019-12-03 | Rolls-Royce Corporation | Dense environmental barrier coatings |
| EP3241817B1 (fr) * | 2016-05-02 | 2021-01-27 | Rolls-Royce High Temperature Composites Inc | Formation d'une couche de surface sur un article composite à matrice céramique |
-
2017
- 2017-06-27 DE DE102017210819.3A patent/DE102017210819A1/de not_active Withdrawn
-
2018
- 2018-04-10 WO PCT/EP2018/059154 patent/WO2019001788A1/fr not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6497776B1 (en) * | 1998-12-18 | 2002-12-24 | Rolls-Royce Plc | Method of manufacturing a ceramic matrix composite |
| CA2974485A1 (fr) * | 2014-12-12 | 2016-06-16 | Kyoto University | Materiau composite en carbure de silicium renforce par des fibres de carbure de silicium |
| WO2016133990A1 (fr) * | 2015-02-18 | 2016-08-25 | Siemens Aktiengesellschaft | Composant de turbine composite à matrice en céramique avec caractéristiques de surface techniques conservant un revêtement formant barrière thermique |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019185246A1 (fr) * | 2018-03-26 | 2019-10-03 | Siemens Aktiengesellschaft | Pièce moulée en céramique composite renforcée de fibres oxydée, ainsi que procédé pour la fabrication d'une pièce moulée et dispositif pour l'exécution de ce procédé |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102017210819A1 (de) | 2018-12-27 |
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