WO2019093761A1 - Composition for hard mask - Google Patents
Composition for hard mask Download PDFInfo
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- WO2019093761A1 WO2019093761A1 PCT/KR2018/013473 KR2018013473W WO2019093761A1 WO 2019093761 A1 WO2019093761 A1 WO 2019093761A1 KR 2018013473 W KR2018013473 W KR 2018013473W WO 2019093761 A1 WO2019093761 A1 WO 2019093761A1
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- hard mask
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0048—Photosensitive materials characterised by the solvents or agents facilitating spreading, e.g. tensio-active agents
Definitions
- the present invention relates to a composition for a hard mask. More particularly, the present invention relates to a composition for a hard mask comprising a polycondensate of at least one aromatic compound.
- a photoresist is applied on a film to be etched to form a photoresist layer, and a photoresist pattern is formed through exposure and development. Then, a predetermined pattern can be formed by partially removing the film to be etched by using the photoresist pattern as an etching mask. After the image transfer to the etch target film is performed, the photoresist pattern may be removed through an ashing and / or strip process.
- An anti-reflection coating (ARC) layer may be formed between the etch target film and the photoresist layer to suppress the resolution degradation due to light reflection during the exposure process.
- the etching for the ARC layer is added, so that the consumption amount or the etching amount of the photoresist layer or the photoresist pattern can be increased.
- the thickness of the etching target film increases or the etching amount required for forming a desired pattern increases, sufficient etching resistance of the photoresist layer or the photoresist pattern may not be ensured.
- a resist undercoat may be added between the etch target film and the photoresist layer to ensure etch resistance and etch selectivity of the photoresist for desired pattern formation.
- the resist undercoat film has sufficient etchability (or etching resistance), heat resistance, for example, for a high-temperature etching process, and also satisfies properties required to be formed into a uniform thickness by, for example, a spin- desirable.
- Korean Patent Laid-Open No. 10-2010-0082844 discloses an example of a composition for forming a resist lower film.
- An object of the present invention is to provide a composition for a hard mask capable of forming a hard mask having excellent mechanical and chemical properties.
- a polymer comprising at least one of repeating units represented by the following formulas (1-1) or (1-2); And a solvent.
- Ar represents an arylene group containing at least one of a hydroxyl group, an ether group and a thioether group
- X represents oxygen (O), sulfur (S) or NR 1
- R 1 represents an alkyl group having 1 to 4 carbon atoms, an alkenyl or alkynyl group having 2 to 4 carbon atoms, or an aryl group having 6 to 12 carbon atoms
- n is an integer of 1 to 200).
- composition for a hard mask according to 4 above, wherein the aromatic compound containing a hydroxyl group comprises at least one of compounds represented by the following general formula (3) or (4)
- Ar 1 And Ar 2 are independently a phenylene group or a biphenylene group, n 1 and n 2 are each independently an integer of 0 to 2, and at least one of n 1 and n 2 is 1 or 2)
- n 3 and n 4 are each independently an integer of 0 or 1, and at least one of n 3 and n 4 is 1).
- n 5 and n 6 are each an integer of 0 to 2, and n is an integer of 0 to 3).
- composition of claim 1 wherein the composition comprises 5 to 30% by weight of the polymer in the total weight of the composition, and 70 to 95% by weight of the solvent.
- composition for hard mask according to 1 above further comprising at least one of a crosslinking agent, a catalyst or a surfactant.
- composition for a hard mask By using the composition for a hard mask according to embodiments of the present invention, it is possible to form a hard mask having excellent etching resistance and improved film-forming properties such as solubility, coating property and the like.
- composition for a hard mask may comprise a condensation polymer using aromatic compounds containing a hydroxyl group, an ether group or a thioether group and a linker compound having a high carbon content.
- the etching resistance from the linker compound is improved in addition to the etching resistance basically ensured from the aromatic compound, whereby the mechanical properties of the hard mask can be remarkably improved.
- the film forming characteristics can be improved at the same time.
- a high resolution photolithography process can be implemented using the hard mask formed from the composition for hard mask, and a target pattern having a desired fine line width can be formed.
- Embodiments of the present invention provide a composition for a hard mask that includes a polymer comprising a linker unit having a specific structure and a high carbon content, thereby significantly improving etch resistance.
- a hard mask film may be formed using the composition for a hard mask, for example, applied between a photoresist layer and a film to be etched to be utilized as a resist under film.
- the hard mask film may be partially removed through a photoresist pattern to form a hard mask, and the hard mask may be used as an additional etching mask.
- the hard mask film or the hard mask may be utilized, for example, as a spin-on hard mask (SOH).
- SOH spin-on hard mask
- the composition for a hard mask according to embodiments of the present invention will be described in detail.
- the compound or the resin represented by the formula means a representative formula including the isomer thereof.
- arylene group may mean a divalent group derived from the above-mentioned aromatic compound.
- carbon content may refer to the ratio of carbon mass to total mass per molecule of a compound.
- composition for a hard mask includes a polymer (or a condensate) and a solvent, and may further include an additional agent such as a cross-linking agent, a catalyst, and the like.
- the composition for hard mask includes a polymer comprising at least one of the repeating units represented by the following formulas (1-1) or (1-2).
- Ar may represent an arylene group containing at least one of a hydroxyl group, an ether group and a thioether group.
- X may represent oxygen (O), sulfur (S) or NR 1 .
- R 1 may be an alkyl group having 1 to 4 carbon atoms, an alkenyl or alkynyl group having 2 to 4 carbon atoms, or an aryl group having 6 to 12 carbon atoms.
- n may be an integer from 1 to 200.
- the polymer comprising repeating units of the following formula 1-1 or 1-2 may be obtained by linker units derived from a high carbon content linker compound represented by the following formula 2-1 or 2-2 .
- X in the formula (2-2) is as defined in the formula (1-2).
- linker compound of the above formula (2-2) a unit derived from carbazole or an analogue thereof is included, and the improvement of the etching resistance through the high carbon content can be realized.
- X in formula (2-2) may include NR < 1 >.
- R < 1 > may be selected from ethyl, vinyl or phenyl groups, and mechanical properties such as resistance to etching can be further improved without unduly inhibiting the solubility of the polymer.
- R < 1 > may be a phenyl group.
- the high carbon content linker compound may be represented by the following formula (2-2-1).
- Ar may be provided as a main chain or backbone unit of the polymer.
- Ar may be derived from an aromatic compound comprising a hydroxyl group, an ether group or a thioether group.
- Examples of the aromatic compound having a hydroxyl group include the compounds represented by the following formulas (3) and / or (4).
- Ar 1 And Ar 2 may be, independently of each other, a phenylene group or a biphenylene group.
- n 1 and n 2 are each independently an integer of 0 to 2, and at least one of n 1 and n 2 is 1 or 2.
- n 3 and n 4 are each independently an integer of 0 or 1, and at least one of n 3 and n 4 is 1.
- the solubility in a solvent, the adhesion to a substrate and the reactivity with the above-mentioned linker compound can be improved by including a hydroxyl group.
- the flexibility of the hard mask or the polymer can be improved by including the rotatable arrhilling, and the film forming properties such as solubility and coating property can be further improved.
- aromatic compounds containing a hydroxyl group the following compounds of the following formulas (3-1), (3-2), (4-1), (4-2) or (4-3) may be mentioned. These may be used alone or in combination of two or more.
- the aromatic compound containing an ether group or a thioether group may include a compound represented by the following formula (5).
- X is oxygen (O) or sulfur (S), and n 5 and n 6 are each an integer of 0 to 2. n is an integer of 0 to 3;
- the aromatic compound containing an ether group or a thioether group may have improved solubility in a solvent due to an increase in polarity through an ether group or an electron surrounding the thioether group. Further, film-forming properties such as solubility and flatness of the polymer or hard mask can be further improved through the rotatable structure of the ether group or the thioether group.
- the aromatic compound containing an ether group or a thioether group may include at least one of the following compounds represented by the following formulas (5-1) to (5-4).
- the polymer may be prepared using only the above-described aromatic compound having a hydroxyl group, ether group or thioether group and the linker compound of the above formula (2-1) or (2-2), and the other aromatic compound Or a linker compound may not be used in the production of the polymer. Therefore, it is possible to prevent the flatness, the etch resistance, and the solubility degradation due to the addition of other compounds and ensure desired properties.
- the above-mentioned aromatic group compound having a hydroxyl group, ether group or thioether group and the linker compound of the general formula (2-1) or (2-2) may be used in a molar ratio range of, for example, about 1: 0.5 to 1: But is not necessarily limited thereto.
- the units derived from the linker compound and the units indicated by “ Ar " can be alternately repeated alternately with each other, so that the length of the polymer can be extended.
- the formula (1) indicates that the above-mentioned units are included together, and does not necessarily define the bonding sequence and position.
- the polydispersity index (PDI) (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the polymer can be from about 1.5 to 6.0, preferably from about 1.5 to 3.0 . Within this range, film formation properties such as favorable solubility, etch resistance, coating property and flatness can be improved together.
- the content of the polymer is not particularly limited, but may be, for example, about 5 to 30% by weight of the total weight of the composition for a hard mask, and in one embodiment about 10 to 30% by weight.
- the solvent used in the composition for a hard mask according to the embodiments of the present invention is not particularly limited and may include an organic solvent having sufficient solubility in the above-mentioned polycondensate.
- the solvent may be selected from the group consisting of propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether (PGME), cyclohexanone, ethyl lactate, gamma-butyrolactone gamma -butyrolactone (GBL), acetyl acetone, and the like.
- the content of the solvent is not particularly limited and may be included in the balance excluding the polycondensate and the additional agents described below.
- the solvent may comprise from about 70% to about 95% by weight of the total weight of the composition for a hard mask.
- composition for a hard mask according to embodiments of the present invention may further comprise additional agents such as crosslinking agents, catalysts, and surfactants.
- the crosslinking agent is capable of crosslinking the repeating units contained in the polymer with each other, and can react with, for example, a hydroxyl group contained in the polymer.
- the crosslinking agent By the crosslinking agent, the curing property of the composition for a hard mask can be further strengthened.
- cross-linking agent examples include melamine, an amino resin, a glycoluril compound, and a bis-epoxy compound.
- the cross-linking agent may be, for example, an etherified amino resin such as methylated or butylated melamine (specifically N-methoxymethyl-melamine or N-butoxymethyl-melamine) and methylated or butylated (Hydroxymethyl) -p (methoxymethyl) urea resin represented by the following general formula (7), urea resin (specific examples of which are Cymel U-65 Resin or UFR 80 Resin), glycoluril derivatives - cresol compounds and the like.
- the bis-epoxy compound represented by the following general formula (8) and the melamine-based compound represented by the following general formula (9) can also be used as a crosslinking agent.
- an acid catalyst or a basic catalyst may be used as the catalyst.
- the acid catalyst may be a thermally activated acid catalyst.
- an organic acid such as p-toluenesulfonic acid can be used.
- a thermal acid generator (TAG) system compound may be used.
- TAG thermal acid generator
- the thermal acid generator system catalyst include pyridinium p-toluene sulfonate, 2,4,4,6-tetrabromocyclohexadiene, benzoin tosylate, 2-nitrobenzyltosyl Alkyl esters of organic sulfonic acids, and the like.
- any one selected from among NH 4 OH or ammonium hydroxide represented by NR 4 OH (R is an alkyl group) can be used.
- the content of the cross-linking agent may be about 1 to 30 parts by weight, preferably about 5 to 20 parts by weight, more preferably about 5 to 10 parts by weight based on 100 parts by weight of the polycondensate.
- the content of the catalyst may be about 0.001 to 5 parts by weight, preferably about 0.1 to 2 parts by weight, more preferably about 0.1 to 1 part by weight, per 100 parts by weight of the polycondensate .
- composition for a hard mask according to the embodiments of the present invention may further include a surfactant for improving the surface property and adhesiveness of the hard mask.
- a surfactant for improving the surface property and adhesiveness of the hard mask.
- alkylbenzenesulfonate, alkylpyridinium salt, polyethylene glycol, quaternary ammonium salt and the like can be used, but not limited thereto.
- the content of the surfactant may be, for example, about 0.1 to 10 parts by weight based on 100 parts by weight of the polycondensate.
- embodiments of the present invention provide a method of forming a pattern using the hard mask composition.
- a hard mask can be formed by forming a film to be etched on a substrate, and coating and hardening the above-mentioned hard mask composition on the film to be etched.
- a photoresist film is formed on the hard mask, and the photoresist film is selectively exposed and developed to form a photoresist pattern.
- a hard mask pattern may be formed by selectively etching the hard mask using the photoresist pattern.
- a predetermined target pattern can be formed by selectively removing the etching target film using the photoresist pattern and the hard mask pattern together as an etching mask.
- the substrate may comprise a silicon wafer or a semiconductor substrate fabricated from a germanium wafer.
- the etch target film may include an insulating material such as silicon oxide, silicon nitride, etc., a conductive material such as metal or metal nitride, or a semiconductor material such as polysilicon.
- a composition for a hard mask of the composition and the content (% by weight) shown in Table 1 below was prepared.
- paratoluene sulfonic acid (5 mol% based on the hydroxyl group-containing aromatic compound) was used as an acid catalyst in the formation of the polymer (A).
- A-1 (Weight-average molecular weight: 3500) produced by the condensation reaction of ethylene (1: 1 molar ratio)
- A-2 (Weight-average molecular weight: 1750) produced by the condensation reaction at a molar ratio (1: 1 molar ratio)
- A-3 (Weight-average molecular weight: 3300) produced by the condensation reaction at a molar ratio (1: 1 molar ratio)
- A-4 (Weight average molecular weight: 2250) produced by a condensation reaction at a molar ratio (1: 1 molar ratio)
- A-5 (Weight-average molecular weight: 4900) produced by the condensation reaction of ethylene (1: 1 molar ratio)
- A-6 (Weight-average molecular weight: 5050) produced by the condensation reaction of ethylene (1: 1 molar ratio)
- A'-1 (Weight average molecular weight: 3100) produced by a condensation reaction at a molar ratio (1: 1 molar ratio)
- A'-2 (Weight-average molecular weight: 2150) produced by the condensation reaction of ethylene (1: 1 molar ratio)
- A'-3 (Weight average molecular weight: 1900) produced by a condensation reaction at a molar ratio (1: 1 molar ratio)
- A'-4 (Weight-average molecular weight: 4800) produced by a condensation reaction of ethylene (1: 1 molar ratio)
- compositions according to Examples and Comparative Examples were respectively coated on a silicon wafer by spin coating and baked at 200 ° C for 60 seconds to form a 1500 ⁇ thick hard mask layer.
- Each of the formed hard mask layers was coated with an ArF photoresist and baked at 110 ° C for 60 seconds. Exposure was then performed using ASML (XT: 1450G, NA 0.93) exposure equipment, and then TMAH (2.38 wt% aqueous solution) And developed to obtain a line-and-space pattern of 60 nm.
- the cross-section of the photoresist pattern as a further cured at 110 °C 60 seconds, and the photoresist pattern and the CHF 3 / CF 4, using a gas mixture proceeds for 20 seconds to dry etching for each of the said hard mask layer, and FE-SEM And the etching rate was measured to determine the etching resistance against the halogen plasma.
- DELTA etching rate of 11 A / sec or more and less than 12 A / sec
- ⁇ etching rate of 12 A / sec or more
- compositions of the examples and comparative examples were stirred at 50 ° C for 1 hour and then 1) the dissolved state of the polymer at a heating temperature (50 ° C) was confirmed, and after cooling to room temperature, 2) , And further stirred at room temperature for 6 hours. (3) The dissolved state of the polymer was confirmed at the room temperature (25 DEG C), and the solubility was measured.
- compositions of Examples and Comparative Examples were coated on a SiO 2 wafer substrate having a trench width of 10 ⁇ m and a depth of 0.50 ⁇ m and dried to form a hard mask film.
- the thickness difference between the trench portion and the non-trench portion was measured by a scanning electron microscope (SEM) to evaluate flatness.
- DELTA thickness difference of 175 to 200 nm
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Abstract
Description
본 발명은 하드마스크용 조성물에 관한 것이다. 보다 상세하게는 본 발명은 적어도 일 이상의 방향족 화합물의 중축합체를 포함하는 하드마스크용 조성물에 관한 것이다.The present invention relates to a composition for a hard mask. More particularly, the present invention relates to a composition for a hard mask comprising a polycondensate of at least one aromatic compound.
예를 들면, 반도체 제조, 마이크로일렉트로닉스 등의 분야에서, 회로, 배선, 절연 패턴 등과 같은 구조물들의 집적도가 지속적으로 향상되고 있다. 이에 따라, 상기 구조물들의 미세 패터닝을 위한 포토리소그래피 공정이 함께 개발되고 있다.For example, in the fields of semiconductor manufacturing, microelectronics, etc., the degree of integration of structures such as circuits, wiring lines, insulation patterns and the like is continuously improving. Accordingly, a photolithography process for fine patterning of the structures has been developed at the same time.
일반적으로, 식각 대상막 상에 포토레지스트를 도포하여 포토레지스트 층을 형성하고, 노광 및 현상 공정을 통해 포토레지스트 패턴을 형성한다. 이어서, 상기 포토레지스트 패턴을 식각 마스크로 사용하여 상기 식각 대상막을 부분적으로 제거함으로써 소정의 패턴을 형성할 수 있다. 상기 식각 대상막에 대한 이미지 전사가 수행된 후, 상기 포토레지스트 패턴은 애싱(ashing) 및/또는 스트립(strip) 공정을 통해 제거될 수 있다.Generally, a photoresist is applied on a film to be etched to form a photoresist layer, and a photoresist pattern is formed through exposure and development. Then, a predetermined pattern can be formed by partially removing the film to be etched by using the photoresist pattern as an etching mask. After the image transfer to the etch target film is performed, the photoresist pattern may be removed through an ashing and / or strip process.
상기 노광 공정 중 광반사에 의한 해상도 저하를 억제하기 위해 상기 식각 대상막 및 상기 포토레지스트 층 사이에, 반사방지코팅(anti-refractive coating; ARC) 층을 형성할 수 있다. 이 경우, 상기 ARC층에 대한 식각이 추가되며, 이에 따라 상기 포토레지스트 층 또는 포토레지스트 패턴의 소모량 또는 식각량이 증가될 수 있다. 또한, 상기 식각 대상막의 두께가 증가하거나 원하는 패턴 형성에 필요한 식각량이 증가하는 경우 요구되는 상기 포토레지스트 층 또는 포토레지스트 패턴의 충분한 식각 내성이 확보되지 않을 수 있다.An anti-reflection coating (ARC) layer may be formed between the etch target film and the photoresist layer to suppress the resolution degradation due to light reflection during the exposure process. In this case, the etching for the ARC layer is added, so that the consumption amount or the etching amount of the photoresist layer or the photoresist pattern can be increased. Further, when the thickness of the etching target film increases or the etching amount required for forming a desired pattern increases, sufficient etching resistance of the photoresist layer or the photoresist pattern may not be ensured.
따라서, 원하는 패턴 형성을 위한 포토레지스트의 식각 내성 및 식각 선택비를 확보하기 위해 상기 식각 대상막 및 상기 포토레지스트 층 사이에 레지스트 하부막이 추가될 수 있다.Thus, a resist undercoat may be added between the etch target film and the photoresist layer to ensure etch resistance and etch selectivity of the photoresist for desired pattern formation.
상기 레지스트 하부막은 예를 들면, 고온 식각 공정에 대한 충분한 내에칭성(또는 식각 내성), 내열성을 가지며, 또한 예를 들면 스핀-온 코팅 공정에 의해 균일한 두께로 형성되기 위한 특성들을 만족하는 것이 바람직하다.The resist undercoat film has sufficient etchability (or etching resistance), heat resistance, for example, for a high-temperature etching process, and also satisfies properties required to be formed into a uniform thickness by, for example, a spin- desirable.
한국공개특허 제10-2010-0082844호는 레지스트 하부막 형성 조성물의 일 예를 개시하고 있다.Korean Patent Laid-Open No. 10-2010-0082844 discloses an example of a composition for forming a resist lower film.
본 발명의 일 과제는 본 발명의 일 과제는 우수한 기계적, 화학적 특성을 갖는 하드마스크를 형성할 수 있는 하드마스크용 조성물을 제공하는 것이다.An object of the present invention is to provide a composition for a hard mask capable of forming a hard mask having excellent mechanical and chemical properties.
1. 하기 화학식 1-1 또는 화학식 1-2로 표시되는 반복 단위 중 적어도 하나를 포함하는 중합체; 및 용매를 포함하는, 하드마스크용 조성물:1. A polymer comprising at least one of repeating units represented by the following formulas (1-1) or (1-2); And a solvent.
[화학식 1-1][Formula 1-1]
[화학식 1-2][Formula 1-2]
(화학식 1-1 및 1-2 중, Ar은 히드록실기, 에테르기 또는 티오에테르기 중 적어도 하나를 포함하는 아릴렌(arylene)기를 나타내며,(In the formulas (1-1) and (1-2), Ar represents an arylene group containing at least one of a hydroxyl group, an ether group and a thioether group,
X는 산소(O), 황(S) 또는 NR1을 나타내고, R1은 탄소수 1 내지 4의 알킬기, 탄소수 2 내지 4의 알케닐 혹은 알키닐, 또는 탄소수 6 내지 12의 아릴(aryl) 그룹을 나타내고, n은 1 내지 200의 정수임).X represents oxygen (O), sulfur (S) or NR 1 , R 1 represents an alkyl group having 1 to 4 carbon atoms, an alkenyl or alkynyl group having 2 to 4 carbon atoms, or an aryl group having 6 to 12 carbon atoms And n is an integer of 1 to 200).
2. 위 1에 있어서, 상기 중합체는 하기의 화학식 2-1 또는 2-2로 표시되는 링커 화합물 중 적어도 하나로부터 유래된 링커 단위를 포함하는, 하드마스크용 조성물:2. The hard mask composition according to 1 above, wherein said polymer comprises a linker unit derived from at least one of the linker compounds represented by the following general formulas (2-1) or (2-2):
[화학식 2-1][Formula 2-1]
[화학식 2-2][Formula 2-2]
3. 위 2에 있어서, 상기 링커 화합물은 하기 화학식 2-2-1로 표시되는 화합물을 포함하는, 하드마스크용 조성물:3. The hard mask composition according to 2 above, wherein the linker compound comprises a compound represented by the following formula (2-2-1):
[화학식 2-2-1][Chemical Formula 2-2-1]
4. 위 1에 있어서, 상기 화학식 1-1 및 1-2의 Ar은 히드록실기, 에테르기 또는 티오에테르기를 포함하는 방향족 화합물로부터 유래된, 하드마스크용 조성물.4. The hard mask composition according to 1 above, wherein Ar in the above formulas 1-1 and 1-2 is derived from an aromatic compound containing a hydroxyl group, an ether group or a thioether group.
5. 위 4에 있어서, 상기 히드록실기를 포함하는 방향족 화합물은 하기의 화학식 3 또는 화학식 4로 표시되는 화합물들 중 적어도 하나를 포함하는, 하드마스크용 조성물:5. The composition for a hard mask according to 4 above, wherein the aromatic compound containing a hydroxyl group comprises at least one of compounds represented by the following general formula (3) or (4)
[화학식 3](3)
(화학식 3 중, Ar1 및 Ar2는 서로 독립적으로 페닐렌기 또는 비페닐렌기이며, n1 및 n2는 각각 서로 독립적으로 0 내지 2의 정수이며, n1 및 n2 중 적어도 하나는 1 또는 2임)(In the formula, Ar 1 And Ar 2 are independently a phenylene group or a biphenylene group, n 1 and n 2 are each independently an integer of 0 to 2, and at least one of n 1 and n 2 is 1 or 2)
[화학식 4][Chemical Formula 4]
(화학식 4 중, n3 및 n4는 서로 독립적으로 0 또는 1의 정수이며, n3 및 n4 중 적어도 하나는 1임).(Wherein n 3 and n 4 are each independently an integer of 0 or 1, and at least one of n 3 and n 4 is 1).
6. 위 5에 있어서, 상기 히드록실기를 포함하는 방향족 화합물은 하기의 화학식 3-1, 화학식 3-2, 화학식 4-1, 화학식 4-2 및 화학식 4-3의 화합물들로 구성된 그룹으로부터 선택된 적어도 하나를 포함하는, 하드마스크용 조성물:6. The aromatic compound having a hydroxyl group as described in the above 5, wherein the aromatic compound is a compound selected from the group consisting of the compounds represented by the following formulas (3-1), (3-2), (4-1) At least one selected from the group consisting of:
[화학식 3-1][Formula 3-1]
[화학식 3-2][Formula 3-2]
[화학식 4-1][Formula 4-1]
[화학식 4-2][Formula 4-2]
[화학식 4-3][Formula 4-3]
. .
7. 위 4에 있어서, 상기 에테르기 또는 티오에테르기를 포함하는 방향족 화합물은 하기의 화학식 5로 표시되는 화합물을 포함하는, 하드마스크용 조성물:7. The hard mask composition according to item 4, wherein the aromatic compound containing an ether group or a thioether group comprises a compound represented by the following formula (5):
[화학식 5][Chemical Formula 5]
(화학식 5 중, X는 산소(O) 또는 황(S)이며, n5 및 n6은 각각 0 내지 2의 정수이며, n은 0 내지 3의 정수임).(Wherein X is oxygen (O) or sulfur (S), n 5 and n 6 are each an integer of 0 to 2, and n is an integer of 0 to 3).
8. 위 7에 있어서, 상기 에테르기 또는 티오에테르기를 포함하는 방향족 화합물은 하기의 화학식 5-1 내지 5-4의 화합물들로 구성된 그룹으로부터 선택된 적어도 하나를 포함하는, 하드마스크용 조성물:8. The hard mask composition according to 7 above, wherein the aromatic compound containing an ether group or a thioether group comprises at least one selected from the group consisting of compounds represented by the following formulas (5-1) to (5-4)
[화학식 5-1][Formula 5-1]
[화학식 5-2][Formula 5-2]
[화학식 5-3][Formula 5-3]
[화학식 5-4][Formula 5-4]
9. 위 1에 있어서, 조성물 총 중량 중 상기 중합체 5 내지 30중량%, 및 상기 용매 70 내지 95중량%을 포함하는, 하드마스크용 조성물9. The composition of claim 1, wherein the composition comprises 5 to 30% by weight of the polymer in the total weight of the composition, and 70 to 95% by weight of the solvent.
10. 위 1에 있어서, 가교제, 촉매 또는 계면활성제 중 적어도 하나를 더 포함하는, 하드마스크용 조성물.10. The composition for hard mask according to 1 above, further comprising at least one of a crosslinking agent, a catalyst or a surfactant.
본 발명의 실시예들에 따른 하드마스크용 조성물을 사용하여 우수한 내에칭성을 가지며, 용해성, 코팅성 등과 같은 막 형성 특성이 향상된 하드마스크를 형성할 수 있다. By using the composition for a hard mask according to embodiments of the present invention, it is possible to form a hard mask having excellent etching resistance and improved film-forming properties such as solubility, coating property and the like.
본 발명의 실시예들에 따른 하드마스크용 조성물은 히드록실기, 에테르기 또는 티오에테르기를 포함하는 방향족 화합물 및 고 탄소 함량의 링커 화합물을 사용하여 축중합된 중합체를 포함할 수 있다. 상기 방향족 화합물로부터 기본적으로 확보되는 내에칭성에 부가하여 상기 링커 화합물로부터 내에칭성이 증진됨으로써, 하드마스크의 기계적 특성이 현저히 향상될 수 있다.The composition for a hard mask according to embodiments of the present invention may comprise a condensation polymer using aromatic compounds containing a hydroxyl group, an ether group or a thioether group and a linker compound having a high carbon content. The etching resistance from the linker compound is improved in addition to the etching resistance basically ensured from the aromatic compound, whereby the mechanical properties of the hard mask can be remarkably improved.
또한, 상기 방향족 화합물로서 용매에 대한 용해성을 고려하여 선택된 화합물을 사용함으로써, 막 형성 특성을 함께 향상시킬 수 있다.Further, by using a compound selected in consideration of the solubility in a solvent as the aromatic compound, the film forming characteristics can be improved at the same time.
상기 하드마스크용 조성물로부터 형성된 하드마스크를 사용하여 고해상도의 포토리소그래피 공정이 구현될 수 있으며, 원하는 미세 선폭의 타겟 패턴을 형성할 수 있다.A high resolution photolithography process can be implemented using the hard mask formed from the composition for hard mask, and a target pattern having a desired fine line width can be formed.
본 발명의 실시예들은 특정 구조의 고 탄소함량의 링커 단위를 포함하는 중합체를 포함하며, 이에 따라 내에칭성이 현저히 향상된 하드마스크용 조성물을 제공한다. Embodiments of the present invention provide a composition for a hard mask that includes a polymer comprising a linker unit having a specific structure and a high carbon content, thereby significantly improving etch resistance.
상기 하드마스크용 조성물을 사용하여 예를 들면 포토레지스트 층 및 식각 대상막 사이에 도포되어 레지스트 하부막으로 활용되는 하드마스크 막이 형성될 수 있다. 상기 하드마스크 막을 포토레지스트 패턴을 통해 부분적으로 제거하여 하드마스크를 형성할 수 있으며, 상기 하드마스크를 추가적인 식각 마스크로 사용할 수 있다.A hard mask film may be formed using the composition for a hard mask, for example, applied between a photoresist layer and a film to be etched to be utilized as a resist under film. The hard mask film may be partially removed through a photoresist pattern to form a hard mask, and the hard mask may be used as an additional etching mask.
상기 하드마스크 막 또는 하드마스크는, 예를 들면, 스핀-온 하드마스크(Spin-On Hardmask: SOH)로 활용될 수 있다.The hard mask film or the hard mask may be utilized, for example, as a spin-on hard mask (SOH).
이하, 본 발명의 실시예들에 따른 하드마스크용 조성물에 대해 상세히 설명한다. 본 출원에 사용된 화학식으로 표시되는 화합물 또는 수지의 이성질체가 있는 경우에는, 해당 화학식으로 표시되는 화합물 또는 수지는 그 이성질체까지 포함하는 대표 화학식을 의미한다.Hereinafter, the composition for a hard mask according to embodiments of the present invention will be described in detail. When a compound or an isomer of a resin represented by the formula used in the present application is present, the compound or the resin represented by the formula means a representative formula including the isomer thereof.
본 명세서에서 사용되는 용어 "방향족" 또는 "방향족 화합물"은 화합물 전체가 방향성을 만족시키는 화합물뿐만 아니라 화합물의 일부 구조 또는 그룹이 방향성을 만족하는 것까지 포괄하는 것으로 사용된다.As used herein, the term " aromatic " or " aromatic compound " is used to encompass not only compounds in which the entire compound satisfies the directionality, but also those in which some structure or group of the compound satisfies the directivity.
본 명세서에서 사용되는 용어 "아릴렌기"는 상술한 방향족 화합물로부터 유래된 2가의 그룹을 의미할 수 있다.As used herein, the term " arylene group " may mean a divalent group derived from the above-mentioned aromatic compound.
본 명세서에서 사용되는 용어 "탄소 함량"은 화합물의 분자당 총 질량수 대비 탄소 질량수의 비율을 의미할 수 있다.As used herein, the term " carbon content " may refer to the ratio of carbon mass to total mass per molecule of a compound.
본 발명의 실시예들에 따른 하드마스크용 조성물은 중합체(또는 축합체) 및 용매를 포함하며, 가교제, 촉매 등과 같은 추가 제제를 더 포함할 수도 있다.The composition for a hard mask according to embodiments of the present invention includes a polymer (or a condensate) and a solvent, and may further include an additional agent such as a cross-linking agent, a catalyst, and the like.
중합체polymer
본 발명의 실시예들에 따르면, 상기 하드마스크용 조성물은 하기의 화학식 1-1 또는 화학식 1-2로 표시되는 반복 단위 중 적어도 하나를 포함하는 중합체를 포함한다.According to the embodiments of the present invention, the composition for hard mask includes a polymer comprising at least one of the repeating units represented by the following formulas (1-1) or (1-2).
[화학식 1-1][Formula 1-1]
[화학식 1-2][Formula 1-2]
상기 화학식 1-1 및 2-1에서, Ar은 히드록실기, 에테르기 또는 티오에테르기 중 적어도 하나를 포함하는 아릴렌(arylene)기를 나타낼 수 있다. 상기 화학식 2 중, X는 산소(O), 황(S) 또는 NR1을 나타낼 수 있다. R1은 탄소수 1 내지 4의 알킬기, 탄소수 2 내지 4의 알케닐 또는 알키닐, 혹은 탄소수 6 내지 12의 아릴(aryl) 그룹일 수 있다. 예를 들면, n은 1 내지 200의 정수일 수 있다.In Formulas 1-1 and 2-1, Ar may represent an arylene group containing at least one of a hydroxyl group, an ether group and a thioether group. In Formula 2, X may represent oxygen (O), sulfur (S) or NR 1 . R 1 may be an alkyl group having 1 to 4 carbon atoms, an alkenyl or alkynyl group having 2 to 4 carbon atoms, or an aryl group having 6 to 12 carbon atoms. For example, n may be an integer from 1 to 200.
일부 실시예들에 있어서, 하기 화학식 1-1 또는 화학식 1-2의 반복단위를 포함하는 상기 중합체는 하기의 화학식 2-1 또는 2-2로 표시되는 고 탄소함량 링커 화합물로부터 유래된 링커 단위를 포함할 수 있다.In some embodiments, the polymer comprising repeating units of the following formula 1-1 or 1-2 may be obtained by linker units derived from a high carbon content linker compound represented by the following formula 2-1 or 2-2 .
[화학식 2-1][Formula 2-1]
[화학식 2-2][Formula 2-2]
화학식 2-2 중 X는 화학식 1-2에서 정의된 바와 같다.X in the formula (2-2) is as defined in the formula (1-2).
상기 화학식 2-1의 링커 화합물의 경우, 4개의 고리들이 융합되어(fused)되어 다중고리의 방향족 단위를 생성하므로 고탄소함량 구조를 통해 하드마스크의 내에칭성을 향상시킬 수 있다. In the case of the linker compound of formula (2-1), four rings are fused to produce aromatic rings of multiple rings, so that the etchability of the hard mask can be improved through a high carbon content structure.
상기 화학식 2-2의 링커 화합물의 경우, 카바졸 또는 이의 유사체로부터 유래된 단위를 포함하며 역시 고탄소 함량을 통한 내에칭성 향상을 구현할 수 있다.In the case of the linker compound of the above formula (2-2), a unit derived from carbazole or an analogue thereof is included, and the improvement of the etching resistance through the high carbon content can be realized.
일 실시예에 있어서, 화학식 2-2 중 X는 NR1을 포함할 수 있다. 이 경우, R1은 에틸, 비닐 또는 페닐기 중에서 선택될 수 있으며, 중합체의 용해성을 지나치게 저해하지 않으면서 내에칭성과 같은 기계적 특성이 보다 향상될 수 있다. In one embodiment, X in formula (2-2) may include NR < 1 >. In this case, R < 1 > may be selected from ethyl, vinyl or phenyl groups, and mechanical properties such as resistance to etching can be further improved without unduly inhibiting the solubility of the polymer.
바람직한 일 실시예에 있어서, R1은 페닐기일 수 있다. 이 경우, 상기 고 탄소함량 링커 화합물은 하기의 화학식 2-2-1로 표시될 수 있다.In a preferred embodiment, R < 1 > may be a phenyl group. In this case, the high carbon content linker compound may be represented by the following formula (2-2-1).
[화학식 2-2-1][Chemical Formula 2-2-1]
상기 화학식 1 중, "Ar"은 상기 중합체의 주쇄 또는 백본 단위로서 제공될 수 있다. 예시적인 실시예들에 따르면, Ar은 히드록실기, 에테르기 또는 티오에테르기를 포함하는 방향족 화합물로부터 유래할 수 있다.In the above formula (1), " Ar " may be provided as a main chain or backbone unit of the polymer. According to exemplary embodiments, Ar may be derived from an aromatic compound comprising a hydroxyl group, an ether group or a thioether group.
히드록실기를 포함하는 방향족 화합물의 예로서, 하기의 화학식 3 및/또는 화학식 4로 표시되는 화합물을 들 수 있다.Examples of the aromatic compound having a hydroxyl group include the compounds represented by the following formulas (3) and / or (4).
[화학식 3](3)
화학식 3 중, Ar1 및 Ar2는 서로 독립적으로 페닐렌기 또는 비페닐렌기일 수 있다. n1 및 n2는 서로 독립적으로 0 내지 2의 정수이며, n1 및 n2 중 적어도 하나는 1 또는 2이다.In the formula (3), Ar 1 And Ar 2 may be, independently of each other, a phenylene group or a biphenylene group. n 1 and n 2 are each independently an integer of 0 to 2, and at least one of n 1 and n 2 is 1 or 2.
[화학식 4][Chemical Formula 4]
화학식 4 중, n3 및 n4는 서로 독립적으로 0 또는 1의 정수이며, n3 및 n4 중 적어도 하나는 1이다.In the general formula (4), n 3 and n 4 are each independently an integer of 0 or 1, and at least one of n 3 and n 4 is 1.
상기 화학식 3 또는 화학식 4의 화합물들의 경우 히드록실기를 포함함에 따라, 용매에 대한 용해성, 기판에 대한 밀착성 및 상술한 링커 화합물과의 반응성이 향상될 수 있다. 또한, 회전가능한 아릴링을 포함함에 따라 하드마스크 또는 중합체의 유연성이 향상되고, 용해성, 코팅성 등의 막 형성 특성이 보다 증진될 수 있다.In the case of the compounds of Chemical Formula 3 or Chemical Formula 4, the solubility in a solvent, the adhesion to a substrate and the reactivity with the above-mentioned linker compound can be improved by including a hydroxyl group. In addition, the flexibility of the hard mask or the polymer can be improved by including the rotatable arrhilling, and the film forming properties such as solubility and coating property can be further improved.
예를 들면, 상기 히드록실기를 포함하는 방향족 화합물들로서 하기의 화합식 3-1, 화학식 3-2, 화학식 4-1, 화학식 4-2 또는 화학식 4-3의 화합물들을 들 수 있다. 이들은 단독으로 혹은 2 이상이 조합되어 사용될 수 있다.For example, as the aromatic compounds containing a hydroxyl group, the following compounds of the following formulas (3-1), (3-2), (4-1), (4-2) or (4-3) may be mentioned. These may be used alone or in combination of two or more.
[화학식 3-1][Formula 3-1]
[화학식 3-2][Formula 3-2]
[화학식 4-1][Formula 4-1]
[화학식 4-2][Formula 4-2]
[화학식 4-3][Formula 4-3]
. .
예를 들면, 화학식 4-3과 같이 2개의 히드록실기가 각 페닐 링을 통해 서로 어긋나게(staggered) 배열된 경우 히드록실기를 통한 용해성 증가 효과가 더욱 향상될 수 있다.For example, when two hydroxyl groups are arranged staggered with each other through each phenyl ring as shown by the formula 4-3, the effect of increasing the solubility through the hydroxyl group can be further improved.
상기 에테르기 또는 티오에테르기를 포함하는 방향족 화합물은 하기의 화학식 5로 표시되는 화합물을 포함할 수 있다.The aromatic compound containing an ether group or a thioether group may include a compound represented by the following formula (5).
[화학식 5][Chemical Formula 5]
화학식 5 중, X는 산소(O) 또는 황(S)이며, n5 및 n6은 각각 0 내지 2의 정수이다. n은 0 내지 3의 정수이다.In the general formula (5), X is oxygen (O) or sulfur (S), and n 5 and n 6 are each an integer of 0 to 2. n is an integer of 0 to 3;
상기 에테르기 또는 티오에테르기를 포함하는 방향족 화합물은 에테르기 또는 티오에테르기 주변의 전자를 통한 극성 증가로 인해 용매에 대한 용해성이 향상될 수 있다. 또한, 에테르기 또는 티오에테르기의 회전 가능 구조를 통해 중합체 또는 하드마스크의 용해성, 평탄성 등의 막 형성 특성이 추가로 향상될 수 있다.The aromatic compound containing an ether group or a thioether group may have improved solubility in a solvent due to an increase in polarity through an ether group or an electron surrounding the thioether group. Further, film-forming properties such as solubility and flatness of the polymer or hard mask can be further improved through the rotatable structure of the ether group or the thioether group.
예를 들면, 상기 에테르기 또는 티오에테르기를 포함하는 방향족 화합물은 하기의 화학식 5-1 내지 5-4의 화합물들 중 적어도 하나를 포함할 수 있다.For example, the aromatic compound containing an ether group or a thioether group may include at least one of the following compounds represented by the following formulas (5-1) to (5-4).
[화학식 5-1][Formula 5-1]
[화학식 5-2][Formula 5-2]
[화학식 5-3][Formula 5-3]
[화학식 5-4][Formula 5-4]
일부 실시예들에 있어서, 상기 중합체는 상술한 히드록실기, 에테르기 또는 티오에테르기 함유 방향족 화합물 화합물 및 상기 화학식 2-1 또는 2-2의 링커 화합물 만을 사용하여 제조될 수 있으며, 다른 방향족 화합물 또는 링커 화합물은 상기 중합체 제조에 있어서 사용되지 않을 수 있다. 따라서, 다른 화합물들의 첨가에 따른 평탄성, 내에칭성, 용해성 저하를 방지하며 원하는 물성을 확보할 수 있다.In some embodiments, the polymer may be prepared using only the above-described aromatic compound having a hydroxyl group, ether group or thioether group and the linker compound of the above formula (2-1) or (2-2), and the other aromatic compound Or a linker compound may not be used in the production of the polymer. Therefore, it is possible to prevent the flatness, the etch resistance, and the solubility degradation due to the addition of other compounds and ensure desired properties.
그러나, 일 실시예에 있어서, 상술한 히드록실기, 에테르기 또는 티오에테르기 함유 방향족 화합물 화합물 및 상기 화학식 2-1 또는 2-2의 링커 화합물 조합을 통한 효과를 저해하지 않는 범위내에서 다른 링커 혹은 주쇄 단위의 결합이 포함될 수도 있으며, 본 발명의 실시예들이 반드시 이를 배제하는 것은 아니다.However, in one embodiment, within the range not interfering with the effect of the above-mentioned combination of the hydroxyl group, ether group or thioether group-containing aromatic compound and the linker compound of Formula 2-1 or 2-2, Or a bond at the main chain may be included, and the embodiments of the present invention do not necessarily exclude this.
상기 중합체 제조 시, 상술한 히드록실기, 에테르기 또는 티오에테르기 함유 방향족 화합물 화합물 및 상기 화학식 2-1 또는 2-2의 링커 화합물은 예를 들면, 약 1:0.5 내지 1:1.5의 몰비 범위로 사용될 수 있으나, 반드시 이에 제한되는 것은 아니다.In the preparation of the polymer, the above-mentioned aromatic group compound having a hydroxyl group, ether group or thioether group and the linker compound of the general formula (2-1) or (2-2) may be used in a molar ratio range of, for example, about 1: 0.5 to 1: But is not necessarily limited thereto.
화학식 1로 표시된 바와 같이, 상기 링커 화합물로부터 유래한 유닛 및 "Ar"로 표시된 유닛은 실질적으로 서로 교대로 반복되면서 상기 중합체의 길이가 연장될 수 있다. 그러나, 화학식 1은 상기의 유닛들이 함께 포함됨을 나타내며, 반드시 결합 순서, 위치를 한정하는 것은 아니다.As indicated by the formula (I), the units derived from the linker compound and the units indicated by " Ar " can be alternately repeated alternately with each other, so that the length of the polymer can be extended. However, the formula (1) indicates that the above-mentioned units are included together, and does not necessarily define the bonding sequence and position.
일 실시예에 있어서, 상기 중합체의 다분산지수(PDI, Polydispersity index)[중량평균분자량(Mw)/수평균분자량(Mn)]는 약 1.5 내지 6.0일 수 있으며, 바람직하게는 약 1.5 내지 3.0일 수 있다. 상기 범위에서 바람직한 용해성, 내에칭성과 함께 코팅성 및 평탄성과 같은 막 형성 특성이 함께 향상될 수 있다.In one embodiment, the polydispersity index (PDI) (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the polymer can be from about 1.5 to 6.0, preferably from about 1.5 to 3.0 . Within this range, film formation properties such as favorable solubility, etch resistance, coating property and flatness can be improved together.
상기 중합체의 함량은 특별히 제한되지는 않으나, 예를 들면 하드마스크용 조성물 총 중량 중 약 5 내지 30중량%일 수 있으며, 일 실시예에 있어서 약 10 내지 30중량% 일 수 있다.The content of the polymer is not particularly limited, but may be, for example, about 5 to 30% by weight of the total weight of the composition for a hard mask, and in one embodiment about 10 to 30% by weight.
용매menstruum
본 발명의 실시예들에 따른 하드마스크용 조성물에 사용되는 용매는 특별히 제한되는 것은 아니며, 상술한 중축합체에 충분한 용해성을 갖는 유기 용매를 포함할 수 있다. 예를 들면, 상기 용매는 프로필렌글리콜 모노메틸에테르아세테이트(propylene glycol monomethyl ether acetate; PGMEA), 프로필렌글리콜 모노메틸에테르(propylene glycol monomethyl ether; PGME), 사이클로헥사논, 에틸락테이트, 감마-부티로락톤(γ-butyrolactone; GBL), 아세틸 아세톤(acetyl acetone)등을 포함할 수 있다. The solvent used in the composition for a hard mask according to the embodiments of the present invention is not particularly limited and may include an organic solvent having sufficient solubility in the above-mentioned polycondensate. For example, the solvent may be selected from the group consisting of propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether (PGME), cyclohexanone, ethyl lactate, gamma-butyrolactone gamma -butyrolactone (GBL), acetyl acetone, and the like.
상기 용매의 함량은 특별히 제한되지 않으며, 상기 중축합체 및 후술하는 추가 제제들을 제외한 잔량으로 포함될 수 있다. 예를 들면, 상기 용매는 하드마스크용 조성물 총 중량 중 약 70 내지 95중량%로 포함될 수 있다.The content of the solvent is not particularly limited and may be included in the balance excluding the polycondensate and the additional agents described below. For example, the solvent may comprise from about 70% to about 95% by weight of the total weight of the composition for a hard mask.
추가 제제Additional formulations
선택적으로, 본 발명의 실시예들에 따른 하드마스크용 조성물은 가교제, 촉매, 계면활성제와 같은 추가 제제를 더 포함할 수 있다.Optionally, the composition for a hard mask according to embodiments of the present invention may further comprise additional agents such as crosslinking agents, catalysts, and surfactants.
상기 가교제는 상기 중합체에 포함된 반복단위들을 서로 가교할 수 있는 것으로서, 예를 들면, 상기 중합체에 포함된 히드록시기와 반응할 수 있다. 상기 가교제에 의해, 하드마스크용 조성물의 경화특성이 보다 강화될 수 있다.The crosslinking agent is capable of crosslinking the repeating units contained in the polymer with each other, and can react with, for example, a hydroxyl group contained in the polymer. By the crosslinking agent, the curing property of the composition for a hard mask can be further strengthened.
상기 가교제의 예로서 멜라민, 아미노 수지, 글리콜루릴 화합물, 또는 비스에폭시 화합물 등을 들 수 있다. Examples of the cross-linking agent include melamine, an amino resin, a glycoluril compound, and a bis-epoxy compound.
상기 가교제는, 구체적인 예를 들면, 에테르화된 아미노 수지, 예를 들면 메틸화되거나 부틸화된 멜라민(구체적인 예로는, N-메톡시메틸-멜라민 또는 N-부톡시메틸-멜라민) 및 메틸화되거나 부틸화된 우레아(urea) 수지(구체적인 예로는, Cymel U-65 Resin 또는 UFR 80 Resin), 글리콜루릴 유도체(화학식 6 참조, 구체적인 예로는 Powderlink 1174), 화학식 7로 표시되는 비스(히드록시메틸)-p-크레졸 화합물 등을 포함할 수 있다. 또한, 하기 화학식 8로 표시되는 비스에폭시 계통의 화합물과 하기 화학식 9로 표시되는 멜라민 계통의 화합물도 가교제로 사용할 수 있다.The cross-linking agent may be, for example, an etherified amino resin such as methylated or butylated melamine (specifically N-methoxymethyl-melamine or N-butoxymethyl-melamine) and methylated or butylated (Hydroxymethyl) -p (methoxymethyl) urea resin represented by the following general formula (7), urea resin (specific examples of which are Cymel U-65 Resin or UFR 80 Resin), glycoluril derivatives - cresol compounds and the like. The bis-epoxy compound represented by the following general formula (8) and the melamine-based compound represented by the following general formula (9) can also be used as a crosslinking agent.
[화학식 6][Chemical Formula 6]
[화학식 7](7)
[화학식 8][Chemical Formula 8]
[화학식 9][Chemical Formula 9]
상기 촉매로는 산 촉매 또는 염기성 촉매를 사용할 수 있다.As the catalyst, an acid catalyst or a basic catalyst may be used.
상기 산 촉매는 열 활성화된 산 촉매를 사용할 수 있다. 산 촉매의 예로는 p-톨루엔 술폰산과 같은 유기산이 사용될 수 있다. 상기 산 촉매로서 열산 발생제(thermal acid generator: TAG) 계통의 화합물을 사용할 수도 있다. 상기 열산 발생제 계통 촉매의 예로서 피리디늄 p-톨루엔 술포네이트(pyridinium p-toluene sulfonate), 2,4,4,6-테트라브로모시클로헥사디엔온, 벤조인토실레이트, 2-니트로벤질토실레이트, 유기술폰산의 알킬에스테르 등을 들 수 있다.The acid catalyst may be a thermally activated acid catalyst. As an example of the acid catalyst, an organic acid such as p-toluenesulfonic acid can be used. As the acid catalyst, a thermal acid generator (TAG) system compound may be used. Examples of the thermal acid generator system catalyst include pyridinium p-toluene sulfonate, 2,4,4,6-tetrabromocyclohexadiene, benzoin tosylate, 2-nitrobenzyltosyl Alkyl esters of organic sulfonic acids, and the like.
상기 염기성 촉매로는 NH4OH 또는 NR4OH(R은 알킬기)로 표시되는 암모늄 히드록사이드 중 선택되는 어느 하나를 사용할 수 있다.As the basic catalyst, any one selected from among NH 4 OH or ammonium hydroxide represented by NR 4 OH (R is an alkyl group) can be used.
상기 가교제를 포함하는 경우, 가교제의 함량은 상기 중축합체 100중량부에 대하여 약 1 내지 30중량부일 수 있고, 바람직하게 약 5 내지 20 중량부, 보다 바람직하게는 약 5 내지 10 중량부일 수 있다. When the cross-linking agent is included, the content of the cross-linking agent may be about 1 to 30 parts by weight, preferably about 5 to 20 parts by weight, more preferably about 5 to 10 parts by weight based on 100 parts by weight of the polycondensate.
상기 촉매를 포함하는 경우, 촉매의 함량은 상기 중축합체 100중량부에 대하여 약 0.001 내지 5중량부일 수 있고, 바람직하게는 약 0.1 내지 2중량부일 수 있고, 보다 바람직하게는 약 0.1 내지 1중량부일 수 있다.When the catalyst is included, the content of the catalyst may be about 0.001 to 5 parts by weight, preferably about 0.1 to 2 parts by weight, more preferably about 0.1 to 1 part by weight, per 100 parts by weight of the polycondensate .
상기 가교제 및 상기 촉매의 함량 범위 내에서, 상기 중축합체의 내에칭성, 내열성, 용해성, 평탄성을 열화시키지 않으면서, 적절한 가교 특성을 획득할 수 있다.Appropriate crosslinking properties can be obtained within the range of the content of the crosslinking agent and the catalyst without deteriorating the etching resistance, heat resistance, solubility and flatness of the polycondensate.
본 발명의 실시예들에 따른 하드마스크용 조성물은 하드마스크의 표면 특성, 접착성 향상을 위해 계면 활성제를 더 포함할 수도 있다. 계면활성제로는 알킬벤젠설폰산염, 알킬피리디늄염, 폴리에틸렌글리콜류, 4차 암모늄염등을 사용할 수 있으나 이에 한정되는 것은 아니다. 상기 계면활성제의 함량은 예를 들면, 상기 중축합체 100중량부에 대하여 약 0.1 내지 10중량부일 수 있다.The composition for a hard mask according to the embodiments of the present invention may further include a surfactant for improving the surface property and adhesiveness of the hard mask. As the surfactant, alkylbenzenesulfonate, alkylpyridinium salt, polyethylene glycol, quaternary ammonium salt and the like can be used, but not limited thereto. The content of the surfactant may be, for example, about 0.1 to 10 parts by weight based on 100 parts by weight of the polycondensate.
또한, 본 발명의 실시예들은 상기 하드마스크 조성물을 사용한 패턴 형성 방법을 제공한다.In addition, embodiments of the present invention provide a method of forming a pattern using the hard mask composition.
예시적인 실시예들에 따르면, 기판 상에 식각 대상막을 형성하고, 상기 식각 대상막 상에 상술한 하드마스크용 조성물을 코팅 및 경화시켜 하드마스크를 형성할 수 있다. 상기 하드마스크 상에 포토레지스트 막을 형성하고, 상기 포토레지스트 막을 선택적으로 노광 및 현상하여 포토레지스트 패턴을 형성할 수 있다. 상기 포토레지스트 패턴을 이용하여 상기 하드마스크를 선택적으로 식각하여 하드마스크 패턴이 형성될 수 있다.According to exemplary embodiments, a hard mask can be formed by forming a film to be etched on a substrate, and coating and hardening the above-mentioned hard mask composition on the film to be etched. A photoresist film is formed on the hard mask, and the photoresist film is selectively exposed and developed to form a photoresist pattern. A hard mask pattern may be formed by selectively etching the hard mask using the photoresist pattern.
이후, 상기 포토레지스트 패턴 및 상기 하드마스크 패턴을 함께 식각마스크로 사용하여 상기 식각 대상막을 선태적으로 제거함으로써, 소정의 타겟 패턴이 형성될 수 있다.Then, a predetermined target pattern can be formed by selectively removing the etching target film using the photoresist pattern and the hard mask pattern together as an etching mask.
예를 들면, 상기 기판은 실리콘 웨이퍼 혹은 게르마늄 웨이퍼로부터 제조된 반도체 기판을 포함할 수 있다. 상기 식각 대상막은 실리콘 산화물, 실리콘 질화물 등과 같은 절연 물질, 금속 혹은 금속 질화물과 같은 도전 물질, 폴리실리콘과 같은 반도체 물질을 포함할 수 있다.For example, the substrate may comprise a silicon wafer or a semiconductor substrate fabricated from a germanium wafer. The etch target film may include an insulating material such as silicon oxide, silicon nitride, etc., a conductive material such as metal or metal nitride, or a semiconductor material such as polysilicon.
이하, 본 발명의 이해를 돕기 위하여 구체적인 실시예들 및 비교예들을 포함하는 실험예를 제시하나, 이는 본 발명을 예시하는 것일 뿐 첨부된 특허청구범위를 제한하는 것이 아니며, 본 발명의 범주 및 기술사상 범위 내에서 실시예에 대한 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다.The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. It will be apparent to those skilled in the art that various changes and modifications can be made to the embodiments within the spirit and scope of the appended claims.
실시예Example 및 And 비교예Comparative Example
하기 표 1에 기재된 조성 및 함량(중량%)의 하드마스크용 조성물을 제조하였다. 실시예 및 비교예들에 있어서, 중합체(A) 형성 시 산촉매로서 파라톨루엔술폰산(히드록실기 함유 방향족 화합물 대비 5mol%)이 사용되었다.A composition for a hard mask of the composition and the content (% by weight) shown in Table 1 below was prepared. In Examples and Comparative Examples, paratoluene sulfonic acid (5 mol% based on the hydroxyl group-containing aromatic compound) was used as an acid catalyst in the formation of the polymer (A).
A-1: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 3500)A-1: , (Weight-average molecular weight: 3500) produced by the condensation reaction of ethylene (1: 1 molar ratio)
A-2: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 1750)A-2: , (Weight-average molecular weight: 1750) produced by the condensation reaction at a molar ratio (1: 1 molar ratio)
A-3: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 3300)A-3: , (Weight-average molecular weight: 3300) produced by the condensation reaction at a molar ratio (1: 1 molar ratio)
A-4: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 2250)A-4: , (Weight average molecular weight: 2250) produced by a condensation reaction at a molar ratio (1: 1 molar ratio)
A-5: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 4900)A-5: , (Weight-average molecular weight: 4900) produced by the condensation reaction of ethylene (1: 1 molar ratio)
A-6: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 5050)A-6: , (Weight-average molecular weight: 5050) produced by the condensation reaction of ethylene (1: 1 molar ratio)
A'-1: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 3100)A'-1: , (Weight average molecular weight: 3100) produced by a condensation reaction at a molar ratio (1: 1 molar ratio)
A'-2: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 2150)A'-2: , (Weight-average molecular weight: 2150) produced by the condensation reaction of ethylene (1: 1 molar ratio)
A'-3: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 1900)A'-3: , (Weight average molecular weight: 1900) produced by a condensation reaction at a molar ratio (1: 1 molar ratio)
A'-4: , (1:1 몰비율)의 축합반응으로 생성된 공중합체(중량평균분자량: 4800)A'-4: , (Weight-average molecular weight: 4800) produced by a condensation reaction of ethylene (1: 1 molar ratio)
B: PGMEAB: PGMEA
C: N-메톡시메틸-멜라민 수지C: N-methoxymethyl-melamine resin
D: p-톨루엔 술폰산-피리딘염D: p-toluenesulfonic acid-pyridine salt
E: 트리에틸렌글리콜E: triethylene glycol
실험예Experimental Example
후술하는 평가 방법을 통해 표 1의 조성물들로 형성된 하드마스크층 또는 하드마스크의 내에칭성, 용해성 및 평탄성을 평가하였다. 평가 결과는 하기의 표 2에 나타낸다.The etchability, solubility and flatness of the hard mask layer or the hard mask formed from the compositions of Table 1 were evaluated through the evaluation method described later. The evaluation results are shown in Table 2 below.
(1) (One) 내에칭성Etchability 평가 evaluation
실시예 및 비교예들에 따른 조성물을 각각 실리콘웨이퍼 위에 스핀-코팅법으로 코팅하고, 60초간 200℃ 에서 베이킹하여 두께 1500Å의 하드마스크 층을 형성시켰다. 형성된 각각의 하드마스크 층 위에 ArF용 포토레지스트를 코팅하고 110℃ 에서 60초간 베이킹 한 후 ASML(XT:1450G, NA 0.93)사의 노광장비를 사용해 각각 노광을 한 다음 TMAH(2.38wt% 수용액)으로 각각 현상하여 60nm의 라인- 앤드-스페이스(line and space) 패턴을 얻었다. The compositions according to Examples and Comparative Examples were respectively coated on a silicon wafer by spin coating and baked at 200 ° C for 60 seconds to form a 1500 Å thick hard mask layer. Each of the formed hard mask layers was coated with an ArF photoresist and baked at 110 ° C for 60 seconds. Exposure was then performed using ASML (XT: 1450G, NA 0.93) exposure equipment, and then TMAH (2.38 wt% aqueous solution) And developed to obtain a line-and-space pattern of 60 nm.
상기 포토레지스트 패턴을 110℃ 에서 60초간 더 경화하고, 상기 포토레지스트 패턴 및 CHF3/CF4 혼합가스를 사용하여 상기 하드마스크 층에 대해 각각 20초간 드라이 에칭을 진행하고, FE-SEM으로 단면을 각각 관찰하여 에칭 속도를 측정하여 할로겐플라즈마에 대한 내에칭성을 판정하였다.The cross-section of the photoresist pattern as a further cured at 110 ℃ 60 seconds, and the photoresist pattern and the CHF 3 / CF 4, using a gas mixture proceeds for 20 seconds to dry etching for each of the said hard mask layer, and FE-SEM And the etching rate was measured to determine the etching resistance against the halogen plasma.
<< 내에칭성Etchability 판정> Judgment>
◎: 에칭속도 10A/Sec 미만◎: Etching rate less than 10 A / sec
○: 에칭속도 10A/Sec 이상 11A/Sec 미만○: Etching rate 10 A / sec or more and less than 11 A / sec
△: 에칭속도 11A/Sec 이상 12A/Sec 미만DELTA: etching rate of 11 A / sec or more and less than 12 A / sec
×: 에칭속도 12A/Sec 이상×: etching rate of 12 A / sec or more
(2) 용해성(2) Solubility
실시예 및 비교예의 조성물을 50℃에서 1시간 동안 교반한 뒤, 1) 가온 상태(50℃)에서의 중합체의 용해 상태를 확인하고, 상온으로 냉각한 뒤, 2) 상온 상태(25℃)에서의 중합체의 용해 상태를 확인하고, 추가적으로 상온에서 6시간 교반하고, 3) 상온 방치 상태(25℃)에서의 중합체의 용해상태를 재확인하여, 용해성을 측정하였다.The compositions of the examples and comparative examples were stirred at 50 ° C for 1 hour and then 1) the dissolved state of the polymer at a heating temperature (50 ° C) was confirmed, and after cooling to room temperature, 2) , And further stirred at room temperature for 6 hours. (3) The dissolved state of the polymer was confirmed at the room temperature (25 DEG C), and the solubility was measured.
<용해성 판정>≪ Determination of solubility &
◎: 상온 방치 상태에서 미용해 폴리머가 육안으로 확인되지 않음.◎: Unhealthy polymer is not visually confirmed at room temperature.
○: 상온 상태에서 미용해 폴리머가 육안으로 확인되지 않으나, 상온 방치 상태에서 소량의 미용해 폴리머가 육안으로 확인됨.○: Under normal temperature condition, unharmed polymer is not visually confirmed, but a small amount of unheated polymer is visually confirmed at room temperature.
△: 가온 상태에서 미용해 폴리머가 육안으로 확인되지 않으나, 상온 상태에 미용해 폴리머가 육안으로 확인됨.△: The unhydrolyzable polymer was not visually confirmed in the warmed state, but the unheated polymer was visually confirmed in the normal temperature state.
×: 가온 상태에서 미용해 폴리머가 소량 육안으로 확인됨.X: A small amount of unheated polymer was visually confirmed in a heated state.
(3) (3) 평탄성Flatness 평가 evaluation
실시예 및 비교예의 조성물들을 폭 10 ㎛, 깊이 0.50㎛의 트렌치를 포함하는 SiO2 웨이퍼 기판) 상에 도포 및 건조하여 하드마스크막을 형성하고, 트렌치 부분과 비트렌치 부분 사이의 두께차를 주사 전자현미경(SEM)을 이용하여 관찰하여 평탄성을 평가하였다.The compositions of Examples and Comparative Examples were coated on a SiO 2 wafer substrate having a trench width of 10 μm and a depth of 0.50 μm and dried to form a hard mask film. The thickness difference between the trench portion and the non-trench portion was measured by a scanning electron microscope (SEM) to evaluate flatness.
<< 평탄성Flatness 판정> Judgment>
◎: 두께차 150nm 미만?: Thickness difference less than 150 nm
○: 두께차 150 내지 175nm?: Thickness difference of 150 to 175 nm
△: 두께차 175 내지 200nmDELTA: thickness difference of 175 to 200 nm
×: 두께차 200nm 초과X: Thickness difference exceeding 200 nm
표 2를 참조하면, 본 발명의 실시예들에 따른 링커 화합물 및 방향족 화합물이 사용된 하드 마스크의 경우 내에칭성, 용해성 및 평탄성이 전체적으로 균형있게 향상되었다.Referring to Table 2, in the case of the hard mask using the linker compound and the aromatic compound according to the embodiments of the present invention, etchability, solubility, and flatness were improved in a balanced manner as a whole.
반면 벤즈 알데히드가 사용된 비교예 1의 경우, 내에칭성이 지나치게 저하되었으며, 나프틸 알데히드 및 아릴 치환 카바졸 화합물이 사용된 비교예 2의 경우 용해성 및 평탄성이 지나치게 저하되었다.On the other hand, in Comparative Example 1 in which benzaldehyde was used, the etching resistance was excessively lowered, and in Comparative Example 2 in which naphthyl aldehyde and aryl substituted carbazole compounds were used, the solubility and flatness were excessively lowered.
파이렌올 및 파이렌 알데히드가 사용된 비교예 3의 경우, 내에칭성은 증가되었으나, 용해성 및 평탄성이 급격히 열화되었다.In the case of Comparative Example 3 in which pyrene and pylene aldehyde were used, the etch resistance was increased, but the solubility and flatness were rapidly deteriorated.
비페닐올 및 비페닐 알데히드가 함께 사용된 비교예 4의 경우, 용해성 및 평탄성은 향상되었으나, 내에칭성이 지나치게 감소하였다.In the case of Comparative Example 4 in which biphenylol and biphenylaldehyde were used together, the solubility and flatness were improved, but the etch resistance was excessively reduced.
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| WO2016147989A1 (en) * | 2015-03-13 | 2016-09-22 | 三菱瓦斯化学株式会社 | Compound, resin, material for forming underlayer film for lithography, composition for forming underlayer film for lithography, underlayer film for lithography, pattern forming method, and method for purifying compound or resin |
| KR20170077464A (en) * | 2015-12-28 | 2017-07-06 | 동우 화인켐 주식회사 | Composition for hard mask |
| KR101770749B1 (en) * | 2016-01-11 | 2017-08-23 | 최상준 | A Composition of Anti-Reflective Hardmask |
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| WO2014185335A1 (en) * | 2013-05-13 | 2014-11-20 | 日産化学工業株式会社 | Novolac-resin-containing composition for forming resist underlayer film using bisphenol aldehyde |
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| JP5867732B2 (en) * | 2010-12-09 | 2016-02-24 | 日産化学工業株式会社 | Resist underlayer film forming composition containing hydroxyl group-containing carbazole novolak resin |
| US20140322637A1 (en) * | 2013-04-30 | 2014-10-30 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, method for manufacturing electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus |
| WO2016147989A1 (en) * | 2015-03-13 | 2016-09-22 | 三菱瓦斯化学株式会社 | Compound, resin, material for forming underlayer film for lithography, composition for forming underlayer film for lithography, underlayer film for lithography, pattern forming method, and method for purifying compound or resin |
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