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WO2019085049A1 - Enclosed agitator with six equally spaced cells based on pulsed resonance, and method for use of same - Google Patents

Enclosed agitator with six equally spaced cells based on pulsed resonance, and method for use of same Download PDF

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Publication number
WO2019085049A1
WO2019085049A1 PCT/CN2017/112031 CN2017112031W WO2019085049A1 WO 2019085049 A1 WO2019085049 A1 WO 2019085049A1 CN 2017112031 W CN2017112031 W CN 2017112031W WO 2019085049 A1 WO2019085049 A1 WO 2019085049A1
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WIPO (PCT)
Prior art keywords
rotating
rack
eccentric motor
column
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/112031
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French (fr)
Chinese (zh)
Inventor
李晖
邱鸿成
孙宁宁
余文韬
徐忠浩
闻邦椿
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northeastern University China
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Northeastern University China
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Filing date
Publication date
Application filed by Northeastern University China filed Critical Northeastern University China
Publication of WO2019085049A1 publication Critical patent/WO2019085049A1/en
Anticipated expiration legal-status Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/60Mixing solids with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/42Mixers with shaking, oscillating, or vibrating mechanisms with pendulum stirrers, i.e. with stirrers suspended so as to oscillate about fixed points or axes

Definitions

  • the invention belongs to the field of machinery, and particularly relates to a six-part rotating closed agitator based on intermittent resonance technology and a using method thereof.
  • Patent CN201410675963.1, patent CN 201310108093.5, patent CN201210478155.7, patent CN 201320112977.3 are different technical ideas respectively, but in principle, the stirring of the stirring body is used to control the stirring of the stirring body.
  • the utility model has the advantages of complicated structure, single function and limited application range, and is only applied to the processing and agitation of specific raw materials, and has high requirements on the form, viscosity and impurity content of the raw materials, and the installation process is cumbersome, and the mixing is performed under large-scale production. Uneven, energy consumption and other drawbacks.
  • the patent CN201310293240.0 adopts the method of electromagnetic stirring, but has great requirements on the conductivity of the liquid raw material, and the equipment cost is high.
  • the invention provides a six-division rotary closed agitator based on intermittent resonance technology and a using method thereof, which utilizes intermittent resonance motion to convert into rotation to generate power, is energy-saving and environmentally friendly, and has low cost.
  • Six-part rotary closed agitator based on intermittent resonance technology including a layer of vertical frame, two-layer vertical frame, feeding device, rotating material frame, central shaft, support member, ratchet clutch, linkage mechanism, T-shaped elastic cantilever Beams, eccentric motors and material balls,
  • the two-story stand is mounted on a first floor stand
  • the feeding device is mounted on the two-story stand
  • the central shaft is mounted on the one-story stand by the support member
  • the rotating rack is installed at the On the central shaft
  • two ends of the central shaft are respectively provided with two ratchet clutches
  • the tail end of the T-shaped elastic cantilever beam is fixedly mounted on the two-layer vertical frame
  • one end of the link mechanism is connected with the ratchet clutch
  • the other end of the link mechanism is coupled to the head of the T-shaped elastic cantilever beam
  • the eccentric motor is fixedly mounted on the T-shaped cantilever beam
  • the rotating material frame is divided into six grids according to the circumference of the six The
  • one layer of the stand consists of two pairs of support vertical beams that are relatively perpendicular to the ground, a pair of parallel one-story support beams, and a pair of parallel ones.
  • the side brackets of the layer bracket are welded integrally, and a pair of cross rods with vertical struts are welded on the vertical beam of the support layer, and the discharge rail is mounted on the cross bar by bolts, and the base is welded to the bottom of the vertical beam of the support layer and At the bottom of the vertical strut, the discharge rail is elliptical curved with its bottom in contact with the ground.
  • the six-part rotary rotary agitator based on the intermittent resonance technology wherein the two-layer vertical frame is welded by two pairs of two-layer support vertical beams, a pair of two-layer support beams, and a pair of two-layer support side beams, one A pair of bracket cantilever beams are disposed between the two-layer bracket beams, and a pair of two-layer bracket beams are provided with a pair of sliding grooves.
  • the six-part rotary rotary agitator based on intermittent resonance technology wherein the feeding device comprises an arc-shaped guide rail and a thin bracket, the curved guide rail is provided with a feeding port, and the thin bracket is placed on the On the chute.
  • the six-part rotary rotary agitator based on the intermittent resonance technology wherein the rotating material rack comprises a pair of rack round sides, two sets of six equal parts arranged on the round side of the rack, and is curved
  • the horizontal circular stop includes a column body and a column tail, and the column body is provided a circular hole; a rounded edge of one rack is provided with six through-holes, and the other side of the rack is provided with six through-holes, the diameter of which is larger than the diameter of the column a diameter of the through hole 2 is larger than a diameter of the column tail and smaller than a diameter of the column body; the rotating hook includes a hook body and a hook column, and the hook column is welded to the rib, the hook body Being rotatable about the hook post; the horizontal circular stop post is inserted into the through hole, and the tail end is inserted into the through hole 2, Said pillar material outside of the circular frame positioned round edge, the shank is inserted into the circular hole to be fixed, and the corresponding horizontal circle stopper ribs and column of the lattice is formed between two material chute.
  • the six-part rotary rotary agitator based on the intermittent resonance technology, wherein the link mechanism comprises a swinging rod, a connecting rod and a reverse rod which are hinged in sequence, and the two pairs of swing rods are matched with the ratchet clutch, and the end of the reverse rod passes
  • the bolt is fixedly connected to the T-shaped elastic cantilever beam.
  • the six-part rotary rotary agitator based on intermittent resonance technology wherein the material ball comprises a left spherical shell, a right spherical shell, a pair of bearings, two stirring blades, a cock and a pair of sealing washers, and a left ball
  • the shell and the right spherical shell are screwed into one by one a shaft, an inner end shaft is respectively disposed in the left spherical shell and the right spherical shell, the bearing is mounted on the end shaft, the stirring fan blade is mounted on the bearing, and the bearing is installed between the bearing and the end shaft
  • the sealing gasket; the material ball is provided with an inlet and outlet port, and the cock is used to screw the inlet and outlet.
  • the above method for using a six-part rotary closed agitator based on intermittent resonance technology includes the following steps:
  • Step 1 conveying the material
  • Step 1-1 the mixture to be stirred is loaded into the 6 material balls from the inlet and outlet holes, the mixture does not exceed 80% of the volume of each material ball, and the threaded cock is tightened to ensure the airtightness of the material ball;
  • Step 1-2 When the material ball is not loaded into the rotating rack, a horizontal circular block of the rotating rack is pulled out, and the corresponding grid is manually screwed to the vicinity of the feeding port, and the feeding device is finely adjusted to make the feeding port The grid is placed in the feeding device; then the material ball is placed in the feeding device and the rotating material frame is artificially controlled to not rotate. After the material ball is rolled into the corresponding lattice, the horizontal circular blocking column is artificially inserted, and the rotating bending hook is rotated to make the hook body screw in. In the column body, complete a grid feeding operation;
  • Step 1-3 after that, no longer artificially control the rotating rack, one grid is sinked to the bottom by the gravity of the material, so that the other grid is facing the feeding port, at this time, the feeding operation repeats steps 1-2;
  • Step 1-4 When the two opposite grids are installed, the rotating rack is relatively balanced. At this time, the rotating rack is rotated, and the empty grid is aligned with the feeding port, and the feeding is still performed in a relative feeding manner. Step 1 is repeated. -2, steps 1-3;
  • Step 2 After the material is installed, turn on the eccentric motor power supply.
  • the eccentric motor drives the T-shaped elastic cantilever beam to swing, so that the inverted rod of the link mechanism is converted into the swing of the swing rod through the connecting rod with the reciprocating swing
  • the ratchet clutch drives the rotating material frame to rotate, and when the swinging rod swings backward, the internal action of the ratchet clutch is separated, so that the rotating material rack is not affected by the action of the swinging rear swing, and the one-way transmission is realized;
  • Step 3 After the eccentric motor speed is adjusted, the energization time is controlled. At this time, the T-shaped elastic cantilever beam reaches a resonance state, that is, a state in which the rotating material frame rotates stably;
  • Step 4 Turn off the switch of the eccentric motor, determine the optimal control coefficient through actual test, and then control the intermittent energization time ⁇ of the eccentric motor;
  • Step 4-1 After the switch of the eccentric motor is turned off, the T-shaped elastic cantilever beam will be freely attenuated. At this time, the time t from the eccentric motor closing to the T-shaped elastic cantilever beam attenuation to the amplitude of 0 is measured.
  • Step 5 Start the eccentric motor again, and start to work at the rotation speed R.
  • the energization time ⁇ is controlled, and after the rotating rack is operated for a period of time according to experience, the rotation is stopped;
  • Step 6 When the rotating rack stops, align the grid at the lower end of the rotating rack with the discharging guide rail, rotate the rotating hook out of the column of the horizontal circular blocking column, and pull out the horizontal circular blocking column, and the material ball is dropped from the grid.
  • the staff can collect the material ball and output the material ball, and also use the relative collection method to complete the mixing and collection of the material.
  • a six-part rotary closed-type agitator based on intermittent resonance technology which combines the idea of intermittent resonance into the design of a mixture stirrer, effectively solving the problem of non-energy saving and stirring in the prior art. Not a thorough problem.
  • the elastic cantilever beam and the linkage mechanism are securely combined, and the mechanical vibration is converted into a swinging manner, with the animal material rotating and stirring, and the six-part rotating rotating frame structure design makes the internal balance thereof, so the slight disturbance It can be rotated to greatly reduce the energy required for mixing. It can be said to be a low-energy product of the agitator type.
  • FIG. 1 is a schematic structural view of a six-division rotary closed agitator based on intermittent resonance technology
  • Figure 2 is a structural diagram of a layer of stand
  • Figure 3 is a structural view of the feeding device and the two-layer stand
  • Figure 4 is a structural view of a rotating rack
  • Figure 5 is a structural diagram of a horizontal circular block
  • Figure 6 is an enlarged view of B in Figure 5;
  • FIG. 7 is a schematic structural view of a link mechanism, a T-shaped elastic cantilever beam, and an eccentric motor;
  • Figure 8 is a static diagram of the link mechanism and the T-shaped elastic cantilever beam and two extreme position diagrams; wherein (a) is a static map, and (b) and (c) are extreme position maps, respectively;
  • Figure 9 is a three-dimensional blasting diagram of the material ball structure.
  • the six-part rotary closed agitator based on the intermittent resonance technology comprises: a first-floor stand 1, a two-story stand 2, a feeding device 3, a rotating rack 4, a support member 5, Linkage mechanism 6, T-type elastic cantilever beam 7, eccentric motor 8, central shaft 9, ratchet clutch 10 and material ball.
  • the specific structure is as follows:
  • the first floor stand 1 comprises two pairs of support vertical beams 1-1 which are relatively perpendicular to the ground, a pair of parallel one-layer support beams 1-2, and a pair of parallel one-layer support side beams 1-3 welded; A pair of crossbars with vertical struts 1-4 are welded to a layer of brackets The front end of the beam 1-1; the discharge rail 1-6 is bolted to the crossbar; the base 1-5 is welded to the bottom of the vertical beam 1-1 of the support and the bottom of the vertical strut 1-4; the discharge rail 1 - 6 Made of rubber with soft texture, it has an elliptical arc shape, and the bottom is in contact with the ground.
  • the rotating material frame 4 is disposed to fit on the central shaft 9, and the outer side is fitted with the ratchet clutch 10.
  • the ratchet clutch 10 is mounted with the rocker 6-1 of the link mechanism 6, and the central shaft 9 is mounted on the side of the bracket by the support member 5 by bolts. On the beam 1-3, easy to install and disassemble.
  • the rotating rack 4 includes a pair of opposite rack round sides 4-1, two sets of opposite six equal parts of the ribs 4-2 disposed on the rounded edges 4-1, and six material slips made of curved steel plates.
  • Lane 4-3, six horizontal circular stop 4-4 and six rotating hooks 4-5, one end of six material slides 4-3 are circumferentially halved and welded to the rounded edge of the rack 4- 1 , the other ends of the six material slides 4-3 are gathered together at the center of the round side 4-1 of the rack and form a rotating groove specially provided for the central shaft 9 assembly; the horizontal circular block
  • the column 4-4 includes a column body 4-4-1 and a column tail 4-4-2, and the column body 4-4-1 is provided with a circular hole 4-4-3; a rack rounded edge 4-1
  • the through hole 1 is arranged in six equal parts, and the other side of the round side 4-1 of the rack is provided with six through-holes, and the diameter of the through hole 1 is larger than the diameter of the column 4-4-1.
  • the diameter of the through hole 2 is larger than the diameter of the tail 4-4-2 and smaller than the diameter of the column 4-4-1;
  • the rotating hook 4-5 includes the hook body 4-5-1 and the hook column 4-5-2, the hook post 4-5-2 is welded to the rib 4-2, and the hook body 4-5-1 is rotatable around the hook post 4-5-2;
  • Horizontal circular stop 4-4 is inserted into the through hole Inserting the tail 4-4-2 into the through hole 2, the circular hole 4-4-3 is located outside the round side 4-1 of the rack, and the hook body 4-5-1 is inserted into the circle
  • the holes are fixed in the holes 4-4-3, and the two material slides 4-3 and the corresponding ribs 4-2 and the horizontal circular stop 4-4 form the lattice.
  • the second floor stand 2 comprises two pairs of two-layer support vertical beams 2-1, a pair of two-layer support beams 2-2 and a pair of two-layer support side beams 2-3, and a pair of two-layer support beams 2-2 There is a bracket cantilever 2-5 perpendicular thereto, and a pair of two-layer bracket beams 2-2 are provided with a pair of chutes 2-4.
  • the two-story stand 2 is fastened to the first stand 1 by bolting.
  • the feeding device 3 comprises an arc-shaped guide rail 3-1 and a thin bracket 3-2.
  • the front end of the curved guide rail 3-1 is provided with a feed port 3-3, and the thin bracket 3-2 is placed on the chute 2-4, which can be
  • the feed device 3 is fine tuned during feeding.
  • the link mechanism 6 includes a swinging rod 6-1, a connecting rod 6-2, and a reverse rod 6-3.
  • the three are hinged together in sequence, and the two pairs of swinging rods 6-1 are mounted on the central shaft 9 and cooperate with the ratchet clutch.
  • the end of the rod 6-3 is fixed by the bolt and the T-shaped elastic cantilever beam 7, which is convenient for replacement.
  • the T-shaped elastic cantilever beam 7 and the bracket cantilever beam 2-5 are fixed by bolts, and the T-shaped elastic cantilever beam 7 is provided with a plurality of screw holes so that Change the connection location.
  • the eccentric motor 8 is bolted to the T-shaped elastic cantilever beam 7.
  • the swing rod 6-1 When installing, the fixed end position of the T-shaped elastic cantilever beam 7 and the swing rod 6-1 is known.
  • the limit position of the T-shaped elastic cantilever beam 7 When the limit position of the T-shaped elastic cantilever beam 7 is constant, the swing rod 6-1 has two extreme positions before and after;
  • the actual length of the connecting rod 6-2 is such that it is greater than the length of the connecting rod 6-2 when the cantilever beam 7 is swung rearward and smaller than the length of the connecting rod 6-2 when the cantilever beam 7 is swung forward, thereby achieving a certain angle of the swinging rod 6-1 The swing.
  • the eccentric motor 8 drives the T-shaped elastic cantilever beam 7 to vibrate, it is converted into a certain angle swing of the swinging rod 6-1 by the link mechanism 6, so that the swinging rod 6-1 swing is converted into the rotation of the rotating rack 4 by the ratchet clutch 10.
  • the ratchet clutch 10 model is CK-A4090-CK-A40110.
  • the material ball includes a left spherical shell 11-1, a right spherical shell 11-2, a pair of bearings, two stirring blades 11-4, a cock 11-5 and a pair of sealing washers, and a left spherical shell 11-1 and a right spherical shell 11-2 is integrally formed by screwing, and an end shaft is respectively disposed in the left spherical shell 11-1 and the right spherical shell 11-2, and the bearing is mounted on the end shaft, and the stirring fan blade 11-4 is installed.
  • the bearing is freely rotatable, and the sealing gasket is installed between the bearing and the end shaft to prevent the mixture from entering the bearing; the material ball is provided with an inlet and outlet port, and the cock 11-5 is used Screw in the inlet and outlet.
  • the above method for using a six-part rotary closed agitator based on intermittent resonance technology includes the following steps:
  • Step 1 conveying the material
  • Step 1-1 the mixture to be stirred is loaded into the six material balls from the inlet and outlet holes 11-2, the mixture accounts for 70% of the volume of each material ball, and the threaded cock 11-5 is tightened to ensure the airtightness of the material ball;
  • Step 1-2 When the material ball is not loaded into the rotating rack 4, a horizontal circular block 4-4-2 of the rotating rack 4 is taken out, and the corresponding grid is manually screwed to the vicinity of the feeding port 3-3. , the feeding device 3 is finely adjusted, so that the feeding port 3-3 is facing the grid; then the material ball is put into the feeding device 3 and the rotating material frame 4 is artificially controlled to not rotate, and the material ball is rolled into the corresponding lattice, and artificially Inserting the horizontal circular stop 4-4-2, rotating the rotating hook 4-5 causes the hook body 4-5-1 to be screwed into the column 4-4-1 to complete a lattice feeding operation;
  • Steps 1-3 Thereafter, the rotating rack 4 is no longer artificially controlled.
  • One grid is sunk to the bottom by the gravity of the material, so that the other grid faces the feeding port 3-3. At this time, the feeding operation repeats steps 1-2. ;
  • Step 1-4 when the two opposite grids are installed, the rotating rack 4 is relatively balanced. At this time, the rotating rack 4 is rotated, and the empty grid is aligned with the feeding port 3-3, still in the manner of relative feeding. Repeat, repeat steps 1-2, steps 1-3;
  • Step 2 After the material is installed, turn on the power supply of the eccentric motor 8.
  • the swinging condition of the beam 7 is regarded as the resonance effect when the amplitude of the swing is maximum; in this adjustment process, the eccentric motor 8 drives the T-shaped elastic cantilever beam 7 to swing, so that the reverse rod 6-3 of the link mechanism 6 reciprocates Through the connecting rod 6-2, the swing of the swinging rod 6-1 is converted.
  • the ratchet clutch 10 drives the rotating rack 4 to rotate, and when the swinging rod 6-1 swings backward, the ratchet The internal action of the clutch 10 is separated, so that the rotating material frame 4 is not affected by the action of the pendulum 6-1 rear swing, and the one-way transmission is realized;
  • Step 3 After the rotation speed of the eccentric motor 8 is adjusted, the energization time is controlled. At this time, the T-shaped elastic cantilever beam 7 reaches a resonance state, that is, a state in which the rotating material frame 4 is stably rotated;
  • Step 4 the switch of the eccentric motor 8 is turned off, and the optimal control coefficient is determined through actual testing, thereby controlling the intermittent energization time ⁇ of the eccentric motor 8;
  • Step 4-1 After the switch of the eccentric motor 8 is turned off, the T-shaped elastic cantilever beam 7 will be freely attenuated. At this time, the time required from the closing of the eccentric motor 8 to the attenuation of the T-shaped elastic cantilever beam 7 to an amplitude of 0 is started. t;
  • Step 5 restarting the eccentric motor 8 to start working at the rotational speed R.
  • the energization time ⁇ is controlled, and after the rotating rack 4 is operated for a period of time according to experience, the rotation is stopped;
  • Step 6 After the rotating rack 4 is stopped, the grid at the lower end of the rotating rack 4 is aligned with the discharging guide rail, and the rotating hook 4-5 is unscrewed from the column 4-4-1 of the horizontal circular blocking column 4-4.
  • the horizontal circular block 4-4 is taken out, the material ball falls out from the grid, and the worker can collect the material ball.
  • the material ball When the material ball is output, the material is stirred and collected by using the relative collection method.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)

Abstract

An enclosed agitator with six equally spaced cells based on pulsed resonance, and a method for using the same, the agitator comprising a first stand (1), second stand (2), feeding means (3), rotary frame (4), central shaft (9), support member (5), ratchet clutches (10), linkage mechanism (6), T-shaped elastic cantilever beam (7), eccentric motor (8) and material balls. The second stand (2) is mounted on the first stand (1). The feeding means (3) is mounted on the second stand (2). The central shaft (9) is mounted on the first stand (1) by means of the support member (5). The rotary frame (4) is mounted on the central shaft (9). Each of the two ends of the central shaft (9) are provided with a ratchet clutch (10). The tail of the T-shaped elastic cantilever beam is secured to the second stand (2). One end of the linkage mechanism (6) is attached to the ratchet clutch (10), and the other end is attached to the head of the T-shaped cantilever beam (7). The eccentric motor (8) is secured on top of the T-shaped cantilever beam (7). The rotary frame (4) is divided circumferentially into six equally spaced cells for accommodation of the material balls.

Description

基于间歇共振技术的六等分旋转密闭式搅拌器及其使用方法Six-part rotating closed agitator based on intermittent resonance technology and using method thereof 技术领域Technical field

本发明属于机械领域,具体涉及一种基于间歇共振技术的六等分旋转密闭式搅拌器及其使用方法。The invention belongs to the field of machinery, and particularly relates to a six-part rotating closed agitator based on intermittent resonance technology and a using method thereof.

背景技术Background technique

随着农业机械化不断升级,传统农业施肥技术逐渐暴露出一些缺点,人工施肥作业繁琐对农业生产造成了不利影响,改进农业生产方式已成为现代农业的标志,在农业生产中利用液态肥料进行施肥灌溉,降低了劳动强度和生产成本,提高农业的生产水平,又因为液态肥料经常伴有大量固体沉淀物,搅拌入水中不能充分溶解,致使肥料施放不均造成农作物产量降低。With the continuous upgrading of agricultural mechanization, traditional agricultural fertilization techniques have gradually exposed some shortcomings. The cumbersome manual fertilization operation has adversely affected agricultural production. Improving agricultural production methods has become a symbol of modern agriculture, using liquid fertilizers for fertilization in agricultural production. It reduces the labor intensity and production cost, improves the production level of agriculture, and because liquid fertilizer is often accompanied by a large amount of solid sediment, it can not be fully dissolved by stirring into water, resulting in uneven fertilizer production and reduced crop yield.

同时,随着化工行业对液体和液体混合物搅拌质量的不断提高,为了达到理想的混合程度,促进化学反应并加速物理变化,有时需要搅拌机械设备连续运行一周甚至数日,这就对搅拌机械设备的能耗指标提出了越来越高的要求,At the same time, with the continuous improvement of the mixing quality of liquid and liquid mixtures in the chemical industry, in order to achieve the desired degree of mixing, promote chemical reactions and accelerate physical changes, it is sometimes necessary to continuously operate the stirring equipment for one week or even several days. The energy consumption indicators raise higher and higher requirements,

另外,食品行业通常需要对各种固体和固体混合物进行均匀混合,例如食品生产商为了生产出符合消费者口味的食品,对各种面粉、调味粉、添加物料的混合均匀程度也有严格要求。In addition, the food industry usually needs to uniformly mix various solid and solid mixtures. For example, food manufacturers have strict requirements on the uniformity of mixing of various flours, seasoning powders and added materials in order to produce foods that meet consumer tastes.

目前,人们已经对混合物搅拌器进行了深入的研究,但依旧存在一些问题。专利CN201410675963.1,专利CN 201310108093.5,专利CN201210478155.7,专利CN 201320112977.3分别是不同的技术构想,但在原理上皆是采用搅拌体旋转的方式,通过控制搅拌体的旋转来对物料进行搅拌。其结构复杂,且功能单一,适用范围极其有限,只应用于特定原材料的加工搅拌,对原料的形态、黏度、杂质含量等均有较高的要求,且存在安装工序繁琐,大规模生产下搅拌不均匀,能耗较大等弊端。专利CN201310293240.0是采用电磁搅拌的方式,但是对液态原料的导电性有较大要求,且设备成本高。At present, people have already conducted in-depth research on the mixture stirrer, but there are still some problems. Patent CN201410675963.1, patent CN 201310108093.5, patent CN201210478155.7, patent CN 201320112977.3 are different technical ideas respectively, but in principle, the stirring of the stirring body is used to control the stirring of the stirring body. The utility model has the advantages of complicated structure, single function and limited application range, and is only applied to the processing and agitation of specific raw materials, and has high requirements on the form, viscosity and impurity content of the raw materials, and the installation process is cumbersome, and the mixing is performed under large-scale production. Uneven, energy consumption and other drawbacks. The patent CN201310293240.0 adopts the method of electromagnetic stirring, but has great requirements on the conductivity of the liquid raw material, and the equipment cost is high.

发明内容Summary of the invention

本发明提供一种基于间歇共振技术的六等分旋转密闭式搅拌器及其使用方法,利用了间歇共振运动转化为旋转产生动力,节能环保,成本低廉。The invention provides a six-division rotary closed agitator based on intermittent resonance technology and a using method thereof, which utilizes intermittent resonance motion to convert into rotation to generate power, is energy-saving and environmentally friendly, and has low cost.

本发明的技术方案如下:The technical solution of the present invention is as follows:

基于间歇共振技术的六等分旋转密闭式搅拌器,包括一层立架、二层立架、进料装置、旋转料架、中心轴、支撑件、棘轮离合器、连杆机构、T型弹性悬臂梁、偏心电机和物料球, 二层立架安装在一层立架上,所述进料装置安装在二层立架上,所述中心轴通过所述支撑件安装在一层立架上,所述旋转料架安装在所述中心轴上,所述中心轴的两端分别设有两个棘轮离合器,T型弹性悬臂梁的尾端固定安装在二层立架上,所述连杆机构的一端与棘轮离合器连接在一起,所述连杆机构的另一端与T型弹性悬臂梁的头部连接在一起,所述偏心电机固定安装在T型悬臂梁上;所述旋转料架按圆周六等分为六个格子,所述格子用于放置所述物料球。Six-part rotary closed agitator based on intermittent resonance technology, including a layer of vertical frame, two-layer vertical frame, feeding device, rotating material frame, central shaft, support member, ratchet clutch, linkage mechanism, T-shaped elastic cantilever Beams, eccentric motors and material balls, The two-story stand is mounted on a first floor stand, the feeding device is mounted on the two-story stand, the central shaft is mounted on the one-story stand by the support member, and the rotating rack is installed at the On the central shaft, two ends of the central shaft are respectively provided with two ratchet clutches, and the tail end of the T-shaped elastic cantilever beam is fixedly mounted on the two-layer vertical frame, and one end of the link mechanism is connected with the ratchet clutch The other end of the link mechanism is coupled to the head of the T-shaped elastic cantilever beam, and the eccentric motor is fixedly mounted on the T-shaped cantilever beam; the rotating material frame is divided into six grids according to the circumference of the six The grid is used to place the material ball.

所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其中一层立架由两对相对垂直于地面的一层支架竖梁、一对平行的一层支架横梁、一对平行的一层支架侧梁焊接为一体,一对带竖直支杆的横杆焊接于一层支架竖梁上,出料导轨通过螺栓安装于所述横杆上,底座焊接于一层支架竖梁底部及竖直支杆底部,所述出料导轨为椭圆弧形其底部与地面接触。The six-part rotary closed-type agitator based on the intermittent resonance technology, wherein one layer of the stand consists of two pairs of support vertical beams that are relatively perpendicular to the ground, a pair of parallel one-story support beams, and a pair of parallel ones. The side brackets of the layer bracket are welded integrally, and a pair of cross rods with vertical struts are welded on the vertical beam of the support layer, and the discharge rail is mounted on the cross bar by bolts, and the base is welded to the bottom of the vertical beam of the support layer and At the bottom of the vertical strut, the discharge rail is elliptical curved with its bottom in contact with the ground.

所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其中二层立架由两对二层支架竖梁、一对二层支架横梁、一对二层支架侧梁焊接为一体,一对二层支架横梁之间设有一个与其垂直的支架悬梁,一对二层支架横梁上面设有一对滑槽。The six-part rotary rotary agitator based on the intermittent resonance technology, wherein the two-layer vertical frame is welded by two pairs of two-layer support vertical beams, a pair of two-layer support beams, and a pair of two-layer support side beams, one A pair of bracket cantilever beams are disposed between the two-layer bracket beams, and a pair of two-layer bracket beams are provided with a pair of sliding grooves.

所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其中所述进料装置包括弧形导轨和细支架,所述弧形导轨设有进料口,所述细支架放置于所述滑槽上。The six-part rotary rotary agitator based on intermittent resonance technology, wherein the feeding device comprises an arc-shaped guide rail and a thin bracket, the curved guide rail is provided with a feeding port, and the thin bracket is placed on the On the chute.

所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其中所述旋转料架包括一对料架圆边、两组六等分设置于料架圆边上的挡边、由弧形钢板制成的六个物料滑道、六个水平圆挡柱和六个旋转弯钩,六个物料滑道的一端呈圆周六等分设置在所述料架圆边上,六个物料滑道的另一端在所述料架圆边的中心聚集在一起并形成专为所述中心轴装配设置的旋转凹槽;所述水平圆挡柱包括柱身和柱尾,所述柱身上设有圆孔;一个料架圆边上设有六等分排列的透孔一,另一个料架圆边上设有六等分排列的透孔二,透孔一的直径大于所述柱身的直径,透孔二的直径大于所述柱尾的直径而小于所述柱身的直径;所述旋转弯钩包括钩身和钩柱,所述钩柱焊接于所述挡边上,所述钩身能够围绕所述钩柱旋转;所述水平圆挡柱插入透孔一中,使所述柱尾插入透孔二中,所述柱身的圆孔位于所述料架圆边外侧,所述钩身插入所述圆孔内予以固定,两个物料滑道之间及相应的挡边和水平圆挡柱形成所述格子。The six-part rotary rotary agitator based on the intermittent resonance technology, wherein the rotating material rack comprises a pair of rack round sides, two sets of six equal parts arranged on the round side of the rack, and is curved Six material slides made of steel plate, six horizontal circular stop bars and six rotating hooks, one end of six material slides is arranged on the circumference of the rack on the round side of the rack, and six materials are slippery. The other end of the track gathers together at the center of the rounded edge of the rack and forms a rotating groove specially provided for the central shaft assembly; the horizontal circular stop includes a column body and a column tail, and the column body is provided a circular hole; a rounded edge of one rack is provided with six through-holes, and the other side of the rack is provided with six through-holes, the diameter of which is larger than the diameter of the column a diameter of the through hole 2 is larger than a diameter of the column tail and smaller than a diameter of the column body; the rotating hook includes a hook body and a hook column, and the hook column is welded to the rib, the hook body Being rotatable about the hook post; the horizontal circular stop post is inserted into the through hole, and the tail end is inserted into the through hole 2, Said pillar material outside of the circular frame positioned round edge, the shank is inserted into the circular hole to be fixed, and the corresponding horizontal circle stopper ribs and column of the lattice is formed between two material chute.

所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其中所述连杆机构包括依次铰接的摆杆、连杆和倒杆,两对摆杆与棘轮离合器配合安装,倒杆末端通过螺栓与T型弹性悬臂梁固定连接。The six-part rotary rotary agitator based on the intermittent resonance technology, wherein the link mechanism comprises a swinging rod, a connecting rod and a reverse rod which are hinged in sequence, and the two pairs of swing rods are matched with the ratchet clutch, and the end of the reverse rod passes The bolt is fixedly connected to the T-shaped elastic cantilever beam.

所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其中所述物料球包括左球壳、右球壳、一对轴承、两个搅拌扇叶、旋塞和一对密封垫圈,左球壳与右球壳通过螺纹扣合为一 体,左球壳与右球壳内分别设有端轴,所述轴承安装在所述端轴上,所述搅拌扇叶安装在所述轴承上,所述轴承与所述端轴之间安装所述密封垫圈;所述物料球上设有进出料口,所述旋塞用于旋紧所述进出料口。The six-part rotary rotary agitator based on intermittent resonance technology, wherein the material ball comprises a left spherical shell, a right spherical shell, a pair of bearings, two stirring blades, a cock and a pair of sealing washers, and a left ball The shell and the right spherical shell are screwed into one by one a shaft, an inner end shaft is respectively disposed in the left spherical shell and the right spherical shell, the bearing is mounted on the end shaft, the stirring fan blade is mounted on the bearing, and the bearing is installed between the bearing and the end shaft The sealing gasket; the material ball is provided with an inlet and outlet port, and the cock is used to screw the inlet and outlet.

上述基于间歇共振技术的六等分旋转密闭式搅拌器的使用方法,包括如下步骤:The above method for using a six-part rotary closed agitator based on intermittent resonance technology includes the following steps:

步骤1,输送物料;Step 1, conveying the material;

步骤1-1、将需要搅拌的混合物由进出料孔装进6个物料球中,混合物不超过各物料球体积的80%,旋紧螺纹旋塞,保证物料球的密闭性;Step 1-1, the mixture to be stirred is loaded into the 6 material balls from the inlet and outlet holes, the mixture does not exceed 80% of the volume of each material ball, and the threaded cock is tightened to ensure the airtightness of the material ball;

步骤1-2、当物料球未装入旋转料架时,将旋转料架的一个水平圆挡柱抽出,并将对应的格子人工旋至进料口附近,微调进料装置,使得进料口正对该格子;然后将物料球放入进料装置并人为控制旋转料架不使其旋转,物料球滚入对应格子后,人为将水平圆挡柱插入,旋转旋转弯钩使得钩身旋进柱身中,完成一个格子的进料操作;Step 1-2: When the material ball is not loaded into the rotating rack, a horizontal circular block of the rotating rack is pulled out, and the corresponding grid is manually screwed to the vicinity of the feeding port, and the feeding device is finely adjusted to make the feeding port The grid is placed in the feeding device; then the material ball is placed in the feeding device and the rotating material frame is artificially controlled to not rotate. After the material ball is rolled into the corresponding lattice, the horizontal circular blocking column is artificially inserted, and the rotating bending hook is rotated to make the hook body screw in. In the column body, complete a grid feeding operation;

步骤1-3、此后,不再人为控制旋转料架,一个格子由于受物料重力下沉到最下方,使得另一个格子朝向进料口,此时进料操作重复步骤1-2;Step 1-3, after that, no longer artificially control the rotating rack, one grid is sinked to the bottom by the gravity of the material, so that the other grid is facing the feeding port, at this time, the feeding operation repeats steps 1-2;

步骤1-4、当装好相对的两个格子后,旋转料架出现相对平衡,此时旋转旋转料架,将空置格子对准进料口,仍以相对进料的方式进行,重复步骤1-2、步骤1-3;Step 1-4: When the two opposite grids are installed, the rotating rack is relatively balanced. At this time, the rotating rack is rotated, and the empty grid is aligned with the feeding port, and the feeding is still performed in a relative feeding manner. Step 1 is repeated. -2, steps 1-3;

步骤2、当装好物料之后,接通偏心电机电源,根据R=60F知偏心电机的实时转速R与振动的频率成线性相关,所以,通过调节偏心电机转速,观察T型弹性悬臂梁的摆动情况,当摆动幅度最大时,视为其达到共振效果;此调节过程,偏心电机带动T型弹性悬臂梁摆动,使得连杆机构的倒杆随着往复摆动,通过连杆转化为摆杆的摆动,当摆杆向前运动时,棘轮离合器带动旋转料架旋转,当摆杆向后摆动时,棘轮离合器内部作用分离,使得旋转料架不受摆杆后摆的作用影响,实现单向传动;Step 2: After the material is installed, turn on the eccentric motor power supply. According to R=60F, the real-time speed R of the eccentric motor is linearly related to the frequency of the vibration. Therefore, by adjusting the eccentric motor speed, observe the swing of the T-type elastic cantilever beam. In the case, when the swing amplitude is the largest, it is regarded as reaching the resonance effect; in this adjustment process, the eccentric motor drives the T-shaped elastic cantilever beam to swing, so that the inverted rod of the link mechanism is converted into the swing of the swing rod through the connecting rod with the reciprocating swing When the swinging rod moves forward, the ratchet clutch drives the rotating material frame to rotate, and when the swinging rod swings backward, the internal action of the ratchet clutch is separated, so that the rotating material rack is not affected by the action of the swinging rear swing, and the one-way transmission is realized;

步骤3、当偏心电机转速调整好之后,控制其通电时间,此时为T型弹性悬臂梁达到共振的状态,即旋转料架稳定旋转的状态;Step 3. After the eccentric motor speed is adjusted, the energization time is controlled. At this time, the T-shaped elastic cantilever beam reaches a resonance state, that is, a state in which the rotating material frame rotates stably;

步骤4、关闭偏心电机的开关,通过实际测试,确定最佳控制系数,进而控制偏心电机的间歇通电时间τ;Step 4: Turn off the switch of the eccentric motor, determine the optimal control coefficient through actual test, and then control the intermittent energization time τ of the eccentric motor;

步骤4-1、关闭偏心电机的开关后,T型弹性悬臂梁将做自由衰减振动,此时开始测量从偏心电机关闭到T型弹性悬臂梁衰减到振幅为0所需的时间t;Step 4-1. After the switch of the eccentric motor is turned off, the T-shaped elastic cantilever beam will be freely attenuated. At this time, the time t from the eccentric motor closing to the T-shaped elastic cantilever beam attenuation to the amplitude of 0 is measured.

步骤4-2、设定偏心电机的间歇通电时间τ;根据经验τ≠t,τ=at,其中a为控制系数取值为0.8-1.2,需通过实际测试,确定控制系数a的最佳值afit,进而确定偏心电机的间歇 通电时间τ;Step 4-2. Set the intermittent energization time τ of the eccentric motor; according to the experience τ≠t, τ=at, where a is the control coefficient value of 0.8-1.2, and the actual value of the control coefficient a is determined by actual test. a fit , thereby determining the intermittent energization time τ of the eccentric motor;

步骤5、再次启动偏心电机,使其以转速R开始工作,当旋转稳定后,控制通电时间τ,根据经验使旋转料架工作一段时间之后,停止旋转;Step 5: Start the eccentric motor again, and start to work at the rotation speed R. When the rotation is stable, the energization time τ is controlled, and after the rotating rack is operated for a period of time according to experience, the rotation is stopped;

步骤6,当旋转料架停止后,将旋转料架下端的格子对准出料导轨,将旋转弯钩旋出水平圆挡柱的柱身,将水平圆挡柱抽出,物料球从格子内掉出,工作人员可以收集物料球,输出物料球时,同样采用相对收集的方式,完成物料的搅拌与收集。Step 6. When the rotating rack stops, align the grid at the lower end of the rotating rack with the discharging guide rail, rotate the rotating hook out of the column of the horizontal circular blocking column, and pull out the horizontal circular blocking column, and the material ball is dropped from the grid. Out, the staff can collect the material ball and output the material ball, and also use the relative collection method to complete the mixing and collection of the material.

本发明的有益效果为:The beneficial effects of the invention are:

1、本发明提出的一种基于间歇共振技术的六等分旋转密闭式搅拌器,将间歇共振思想巧妙地结合融入到混合物搅拌器的设计中,有效解决了现有技术中不节能环保且搅拌不彻底的问题。1. A six-part rotary closed-type agitator based on intermittent resonance technology, which combines the idea of intermittent resonance into the design of a mixture stirrer, effectively solving the problem of non-energy saving and stirring in the prior art. Not a thorough problem.

2、本发明的将弹性悬臂梁与连杆机构奇妙结合,将机械振动转化为摆动方式,带动物料旋转搅拌,而且六等分的旋转料架结构设计,使得其内部基本平衡,所以轻微的扰动即可使其旋转,大大减少搅拌所需的能源,可以说是搅拌器类的低耗能产品。2. The elastic cantilever beam and the linkage mechanism are wonderfully combined, and the mechanical vibration is converted into a swinging manner, with the animal material rotating and stirring, and the six-part rotating rotating frame structure design makes the internal balance thereof, so the slight disturbance It can be rotated to greatly reduce the energy required for mixing. It can be said to be a low-energy product of the agitator type.

附图说明DRAWINGS

图1为基于间歇共振技术的六等分旋转密闭式搅拌器结构示意图;1 is a schematic structural view of a six-division rotary closed agitator based on intermittent resonance technology;

图2为一层立架结构图;Figure 2 is a structural diagram of a layer of stand;

图3为进料装置与二层立架结构图;Figure 3 is a structural view of the feeding device and the two-layer stand;

图4为旋转料架结构图;Figure 4 is a structural view of a rotating rack;

图5为水平圆挡柱结构图;Figure 5 is a structural diagram of a horizontal circular block;

图6为图5中B处放大图;Figure 6 is an enlarged view of B in Figure 5;

图7为连杆机构与T型弹性悬臂梁及偏心电机结构示意图;7 is a schematic structural view of a link mechanism, a T-shaped elastic cantilever beam, and an eccentric motor;

图8为连杆机构与T型弹性悬臂梁静置图及两个极限位置图;其中(a)为静置图,(b)和(c)分别为极限位置图;Figure 8 is a static diagram of the link mechanism and the T-shaped elastic cantilever beam and two extreme position diagrams; wherein (a) is a static map, and (b) and (c) are extreme position maps, respectively;

图9为物料球结构立体爆破图。Figure 9 is a three-dimensional blasting diagram of the material ball structure.

具体实施方式Detailed ways

如图1-10所示,基于间歇共振技术的六等分旋转密闭式搅拌器,包括:一层立架1、二层立架2、进料装置3、旋转料架4、支撑件5、连杆机构6、T型弹性悬臂梁7、偏心电机8、中心轴9、棘轮离合器10和物料球。具体结构如下:As shown in FIG. 1-10, the six-part rotary closed agitator based on the intermittent resonance technology comprises: a first-floor stand 1, a two-story stand 2, a feeding device 3, a rotating rack 4, a support member 5, Linkage mechanism 6, T-type elastic cantilever beam 7, eccentric motor 8, central shaft 9, ratchet clutch 10 and material ball. The specific structure is as follows:

一层立架1包括两对相对垂直于地面的一层支架竖梁1-1、一对平行的一层支架横梁1-2、一对平行的一层支架侧梁1-3焊接而成;一对带竖直支杆1-4的横杆焊接于一层支架竖 梁1-1前端;出料导轨1-6由螺栓连接于横杆上;底座1-5焊接于一层支架竖梁1-1底部及竖直支杆1-4底部;出料导轨1-6选用质地较软的橡胶制成,成椭圆弧形,底部与地面接触。The first floor stand 1 comprises two pairs of support vertical beams 1-1 which are relatively perpendicular to the ground, a pair of parallel one-layer support beams 1-2, and a pair of parallel one-layer support side beams 1-3 welded; A pair of crossbars with vertical struts 1-4 are welded to a layer of brackets The front end of the beam 1-1; the discharge rail 1-6 is bolted to the crossbar; the base 1-5 is welded to the bottom of the vertical beam 1-1 of the support and the bottom of the vertical strut 1-4; the discharge rail 1 - 6 Made of rubber with soft texture, it has an elliptical arc shape, and the bottom is in contact with the ground.

旋转料架4设置配合于中心轴9上,外侧安装配合棘轮离合器10,棘轮离合器10配合连杆机构6的摇杆6-1安装,中心轴9由支撑件5通过螺栓安装于一层支架侧梁1-3上,方便安装与拆解。The rotating material frame 4 is disposed to fit on the central shaft 9, and the outer side is fitted with the ratchet clutch 10. The ratchet clutch 10 is mounted with the rocker 6-1 of the link mechanism 6, and the central shaft 9 is mounted on the side of the bracket by the support member 5 by bolts. On the beam 1-3, easy to install and disassemble.

旋转料架4包括一对相对的料架圆边4-1、两组相对的六等分安置于圆边4-1上的挡边4-2、由弧形钢板制成的六个物料滑道4-3、六个水平圆挡柱4-4和六个旋转弯钩4-5,六个物料滑道4-3的一端呈圆周六等分焊接在所述料架圆边4-1上,六个物料滑道4-3的另一端在所述料架圆边4-1的中心聚集在一起并形成专为所述中心轴9装配设置的旋转凹槽;所述水平圆挡柱4-4包括柱身4-4-1和柱尾4-4-2,所述柱身4-4-1上设有圆孔4-4-3;一个料架圆边4-1上设有六等分排列的透孔一,另一个料架圆边4-1上设有六等分排列的透孔二,透孔一的直径大于所述柱身4-4-1的直径,透孔二的直径大于所述柱尾4-4-2的直径而小于所述柱身4-4-1的直径;所述旋转弯钩4-5包括钩身4-5-1和钩柱4-5-2,所述钩柱4-5-2焊接于所述挡边4-2上,所述钩身4-5-1能够围绕所述钩柱4-5-2旋转;所述水平圆挡柱4-4插入透孔一中,使所述柱尾4-4-2插入透孔二中,所述圆孔4-4-3位于所述料架圆边4-1外侧,所述钩身4-5-1插入所述圆孔4-4-3内予以固定,两个物料滑道4-3之间及相应的挡边4-2和水平圆挡柱4-4形成所述格子。The rotating rack 4 includes a pair of opposite rack round sides 4-1, two sets of opposite six equal parts of the ribs 4-2 disposed on the rounded edges 4-1, and six material slips made of curved steel plates. Lane 4-3, six horizontal circular stop 4-4 and six rotating hooks 4-5, one end of six material slides 4-3 are circumferentially halved and welded to the rounded edge of the rack 4- 1 , the other ends of the six material slides 4-3 are gathered together at the center of the round side 4-1 of the rack and form a rotating groove specially provided for the central shaft 9 assembly; the horizontal circular block The column 4-4 includes a column body 4-4-1 and a column tail 4-4-2, and the column body 4-4-1 is provided with a circular hole 4-4-3; a rack rounded edge 4-1 The through hole 1 is arranged in six equal parts, and the other side of the round side 4-1 of the rack is provided with six through-holes, and the diameter of the through hole 1 is larger than the diameter of the column 4-4-1. The diameter of the through hole 2 is larger than the diameter of the tail 4-4-2 and smaller than the diameter of the column 4-4-1; the rotating hook 4-5 includes the hook body 4-5-1 and the hook column 4-5-2, the hook post 4-5-2 is welded to the rib 4-2, and the hook body 4-5-1 is rotatable around the hook post 4-5-2; Horizontal circular stop 4-4 is inserted into the through hole Inserting the tail 4-4-2 into the through hole 2, the circular hole 4-4-3 is located outside the round side 4-1 of the rack, and the hook body 4-5-1 is inserted into the circle The holes are fixed in the holes 4-4-3, and the two material slides 4-3 and the corresponding ribs 4-2 and the horizontal circular stop 4-4 form the lattice.

二层立架2包括两对二层支架竖梁2-1、一对二层支架横梁2-2和一对二层支架侧梁2-3,一对二层支架横梁2-2之间设有一个与其垂直的支架悬梁2-5,一对二层支架横梁2-2上面设有一对滑槽2-4。安装时,旋转料架4安装完成后,将二层立架2通过螺栓连接扣合在一层立架1上。The second floor stand 2 comprises two pairs of two-layer support vertical beams 2-1, a pair of two-layer support beams 2-2 and a pair of two-layer support side beams 2-3, and a pair of two-layer support beams 2-2 There is a bracket cantilever 2-5 perpendicular thereto, and a pair of two-layer bracket beams 2-2 are provided with a pair of chutes 2-4. During installation, after the rotating rack 4 is installed, the two-story stand 2 is fastened to the first stand 1 by bolting.

进料装置3包括弧形导轨3-1和细支架3-2,弧形导轨3-1前端设有进料口3-3,细支架3-2放置于滑槽2-4上面,可以在进料时微调进料装置3。The feeding device 3 comprises an arc-shaped guide rail 3-1 and a thin bracket 3-2. The front end of the curved guide rail 3-1 is provided with a feed port 3-3, and the thin bracket 3-2 is placed on the chute 2-4, which can be The feed device 3 is fine tuned during feeding.

连杆机构6包括摆杆6-1、连杆6-2、倒杆6-3,三者依次铰接在一起,两对摆杆6-1安装于中心轴9上且与棘轮离合器配合,倒杆6-3末端通过螺栓与T型弹性悬臂梁7固定,方便拆换,T型弹性悬臂梁7与支架悬梁2-5由螺栓固定,T型弹性悬臂梁7上设有许多螺孔,以便改变连接位置。偏心电机8通过螺栓连接于T型弹性悬臂梁7上。安装时,由T型弹性悬臂梁7与摆杆6-1固定端位置已知,T型弹性悬臂梁7的极限位置一定时,摆杆6-1存在前后两个极限位置;所以设定中间连杆6-2的实际长度,使得其大于所示悬臂梁7后摆时连杆6-2长度并小于悬臂梁7前摆时连杆6-2长度,从而实现摆杆6-1一定角度的摆动。工作 时,偏心电机8带动T型弹性悬臂梁7振动,通过连杆机构6转化为摆杆6-1的一定角度摆动,从而摆杆6-1摆动由棘轮离合器10转化为旋转料架4的旋转。棘轮离合器10型号选用CK-A4090-CK-A40110。The link mechanism 6 includes a swinging rod 6-1, a connecting rod 6-2, and a reverse rod 6-3. The three are hinged together in sequence, and the two pairs of swinging rods 6-1 are mounted on the central shaft 9 and cooperate with the ratchet clutch. The end of the rod 6-3 is fixed by the bolt and the T-shaped elastic cantilever beam 7, which is convenient for replacement. The T-shaped elastic cantilever beam 7 and the bracket cantilever beam 2-5 are fixed by bolts, and the T-shaped elastic cantilever beam 7 is provided with a plurality of screw holes so that Change the connection location. The eccentric motor 8 is bolted to the T-shaped elastic cantilever beam 7. When installing, the fixed end position of the T-shaped elastic cantilever beam 7 and the swing rod 6-1 is known. When the limit position of the T-shaped elastic cantilever beam 7 is constant, the swing rod 6-1 has two extreme positions before and after; The actual length of the connecting rod 6-2 is such that it is greater than the length of the connecting rod 6-2 when the cantilever beam 7 is swung rearward and smaller than the length of the connecting rod 6-2 when the cantilever beam 7 is swung forward, thereby achieving a certain angle of the swinging rod 6-1 The swing. jobs When the eccentric motor 8 drives the T-shaped elastic cantilever beam 7 to vibrate, it is converted into a certain angle swing of the swinging rod 6-1 by the link mechanism 6, so that the swinging rod 6-1 swing is converted into the rotation of the rotating rack 4 by the ratchet clutch 10. . The ratchet clutch 10 model is CK-A4090-CK-A40110.

物料球包括左球壳11-1、右球壳11-2、一对轴承、两个搅拌扇叶11-4、旋塞11-5和一对密封垫圈,左球壳11-1与右球壳11-2通过螺纹扣合为一体,左球壳11-1与右球壳11-2内分别设有端轴,所述轴承安装在所述端轴上,所述搅拌扇叶11-4安装在所述轴承上,可自由转动,所述轴承与所述端轴之间安装所述密封垫圈,防止混合物进入轴承中;所述物料球上设有进出料口,所述旋塞11-5用于旋紧进出料口。The material ball includes a left spherical shell 11-1, a right spherical shell 11-2, a pair of bearings, two stirring blades 11-4, a cock 11-5 and a pair of sealing washers, and a left spherical shell 11-1 and a right spherical shell 11-2 is integrally formed by screwing, and an end shaft is respectively disposed in the left spherical shell 11-1 and the right spherical shell 11-2, and the bearing is mounted on the end shaft, and the stirring fan blade 11-4 is installed. The bearing is freely rotatable, and the sealing gasket is installed between the bearing and the end shaft to prevent the mixture from entering the bearing; the material ball is provided with an inlet and outlet port, and the cock 11-5 is used Screw in the inlet and outlet.

上述基于间歇共振技术的六等分旋转密闭式搅拌器的使用方法,包括如下步骤:The above method for using a six-part rotary closed agitator based on intermittent resonance technology includes the following steps:

步骤1,输送物料;Step 1, conveying the material;

步骤1-1、将需要搅拌的混合物由进出料孔11-2装进6个物料球中,混合物占各物料球体积的70%,旋紧螺纹旋塞11-5,保证物料球的密闭性;Step 1-1, the mixture to be stirred is loaded into the six material balls from the inlet and outlet holes 11-2, the mixture accounts for 70% of the volume of each material ball, and the threaded cock 11-5 is tightened to ensure the airtightness of the material ball;

步骤1-2、当物料球未装入旋转料架4时,将旋转料架4的一个水平圆挡柱4-4-2抽出,并将对应的格子人工旋至进料口3-3附近,微调进料装置3,使得进料口3-3正对该格子;然后将物料球放入进料装置3并人为控制旋转料架4不使其旋转,物料球滚入对应格子后,人为将水平圆挡柱4-4-2插入,旋转旋转弯钩4-5使得钩身4-5-1旋进柱身4-4-1中,完成一个格子的进料操作;Step 1-2: When the material ball is not loaded into the rotating rack 4, a horizontal circular block 4-4-2 of the rotating rack 4 is taken out, and the corresponding grid is manually screwed to the vicinity of the feeding port 3-3. , the feeding device 3 is finely adjusted, so that the feeding port 3-3 is facing the grid; then the material ball is put into the feeding device 3 and the rotating material frame 4 is artificially controlled to not rotate, and the material ball is rolled into the corresponding lattice, and artificially Inserting the horizontal circular stop 4-4-2, rotating the rotating hook 4-5 causes the hook body 4-5-1 to be screwed into the column 4-4-1 to complete a lattice feeding operation;

步骤1-3、此后,不再人为控制旋转料架4,一个格子由于受物料重力下沉到最下方,使得另一个格子朝向进料口3-3,此时进料操作重复步骤1-2;Steps 1-3. Thereafter, the rotating rack 4 is no longer artificially controlled. One grid is sunk to the bottom by the gravity of the material, so that the other grid faces the feeding port 3-3. At this time, the feeding operation repeats steps 1-2. ;

步骤1-4、当装好相对的两个格子后,旋转料架4出现相对平衡,此时旋转旋转料架4,将空置格子对准进料口3-3,仍以相对进料的方式进行,重复步骤1-2、步骤1-3;Step 1-4, when the two opposite grids are installed, the rotating rack 4 is relatively balanced. At this time, the rotating rack 4 is rotated, and the empty grid is aligned with the feeding port 3-3, still in the manner of relative feeding. Repeat, repeat steps 1-2, steps 1-3;

步骤2、当装好物料之后,接通偏心电机8电源,根据R=60F知偏心电机8的实时转速R与振动的频率成线性相关,所以,通过调节偏心电机8转速,观察T型弹性悬臂梁7的摆动情况,当摆动幅度最大时,视为其达到共振效果;此调节过程,偏心电机8带动T型弹性悬臂梁7摆动,使得连杆机构6的倒杆6-3随着往复摆动,通过连杆6-2转化为摆杆6-1的摆动,当摆杆6-1向前运动时,棘轮离合器10带动旋转料架4旋转,当摆杆6-1向后摆动时,棘轮离合器10内部作用分离,使得旋转料架4不受摆杆6-1后摆的作用影响,实现单向传动;Step 2: After the material is installed, turn on the power supply of the eccentric motor 8. According to R=60F, the real-time rotational speed R of the eccentric motor 8 is linearly related to the frequency of the vibration. Therefore, by adjusting the rotational speed of the eccentric motor 8, the T-shaped elastic cantilever is observed. The swinging condition of the beam 7 is regarded as the resonance effect when the amplitude of the swing is maximum; in this adjustment process, the eccentric motor 8 drives the T-shaped elastic cantilever beam 7 to swing, so that the reverse rod 6-3 of the link mechanism 6 reciprocates Through the connecting rod 6-2, the swing of the swinging rod 6-1 is converted. When the swinging rod 6-1 moves forward, the ratchet clutch 10 drives the rotating rack 4 to rotate, and when the swinging rod 6-1 swings backward, the ratchet The internal action of the clutch 10 is separated, so that the rotating material frame 4 is not affected by the action of the pendulum 6-1 rear swing, and the one-way transmission is realized;

步骤3、当偏心电机8转速调整好之后,控制其通电时间,此时为T型弹性悬臂梁7达到共振的状态,即旋转料架4稳定旋转的状态; Step 3: After the rotation speed of the eccentric motor 8 is adjusted, the energization time is controlled. At this time, the T-shaped elastic cantilever beam 7 reaches a resonance state, that is, a state in which the rotating material frame 4 is stably rotated;

步骤4、关闭偏心电机8的开关,通过实际测试,确定最佳控制系数,进而控制偏心电机8的间歇通电时间τ;Step 4, the switch of the eccentric motor 8 is turned off, and the optimal control coefficient is determined through actual testing, thereby controlling the intermittent energization time τ of the eccentric motor 8;

步骤4-1、关闭偏心电机8的开关后,T型弹性悬臂梁7将做自由衰减振动,此时开始测量从偏心电机8关闭到T型弹性悬臂梁7衰减到振幅为0所需的时间t;Step 4-1. After the switch of the eccentric motor 8 is turned off, the T-shaped elastic cantilever beam 7 will be freely attenuated. At this time, the time required from the closing of the eccentric motor 8 to the attenuation of the T-shaped elastic cantilever beam 7 to an amplitude of 0 is started. t;

步骤4-2、设定偏心电机8的间歇通电时间τ;根据经验τ≠t,τ=at,其中a为控制系数,其取值为(0.8≤a≤1.2),需通过实际测试,确定控制系数a的最佳值afit,进而确定偏心电机8的间歇通电时间τ;Step 4-2. Set the intermittent energization time τ of the eccentric motor 8; according to the experience τ≠t, τ=at, where a is the control coefficient, and the value is (0.8≤a≤1.2), which needs to be determined through actual testing. Controlling the optimum value a fit of the coefficient a, thereby determining the intermittent energization time τ of the eccentric motor 8;

步骤5、再次启动偏心电机8,使其以转速R开始工作,当旋转稳定后,控制通电时间τ,根据经验使旋转料架4工作一段时间之后,停止旋转;Step 5, restarting the eccentric motor 8 to start working at the rotational speed R. After the rotation is stabilized, the energization time τ is controlled, and after the rotating rack 4 is operated for a period of time according to experience, the rotation is stopped;

步骤6,当旋转料架4停止后,将旋转料架4下端的格子对准出料导轨,将旋转弯钩4-5旋出水平圆挡柱4-4的柱身4-4-1,将水平圆挡柱4-4抽出,物料球从格子内掉出,工作人员可以收集物料球,输出物料球时,同样采用相对收集的方式,完成物料的搅拌与收集。 Step 6. After the rotating rack 4 is stopped, the grid at the lower end of the rotating rack 4 is aligned with the discharging guide rail, and the rotating hook 4-5 is unscrewed from the column 4-4-1 of the horizontal circular blocking column 4-4. The horizontal circular block 4-4 is taken out, the material ball falls out from the grid, and the worker can collect the material ball. When the material ball is output, the material is stirred and collected by using the relative collection method.

Claims (8)

基于间歇共振技术的六等分旋转密闭式搅拌器,其特征在于,包括一层立架、二层立架、进料装置、旋转料架、中心轴、支撑件、棘轮离合器、连杆机构、T型弹性悬臂梁、偏心电机和物料球,二层立架安装在一层立架上,所述进料装置安装在二层立架上,所述中心轴通过所述支撑件安装在一层立架上,所述旋转料架安装在所述中心轴上,所述中心轴的两端分别设有两个棘轮离合器,T型弹性悬臂梁的尾端固定安装在二层立架上,所述连杆机构的一端与棘轮离合器连接在一起,所述连杆机构的另一端与T型弹性悬臂梁的头部连接在一起,所述偏心电机固定安装在T型悬臂梁上;所述旋转料架按圆周六等分为六个格子,所述格子用于放置所述物料球。A six-part rotary closed agitator based on intermittent resonance technology, which comprises a layer of a vertical frame, a two-story stand, a feeding device, a rotating material frame, a central shaft, a support member, a ratchet clutch, a link mechanism, a T-shaped elastic cantilever beam, an eccentric motor and a material ball, the second-layer vertical frame is mounted on a layer of the vertical frame, the feeding device is mounted on the two-layer vertical frame, and the central shaft is mounted on the first layer through the support member a rotating rack is mounted on the central shaft, and two ratchet clutches are respectively disposed at two ends of the central shaft, and a tail end of the T-shaped elastic cantilever beam is fixedly mounted on the second-layer vertical frame. One end of the link mechanism is coupled to the ratchet clutch, and the other end of the link mechanism is coupled to the head of the T-shaped elastic cantilever beam, and the eccentric motor is fixedly mounted on the T-shaped cantilever beam; The rack is divided into six grids according to the circumference of six, and the grid is used to place the material balls. 根据权利要求1所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其特征在于,一层立架由两对相对垂直于地面的一层支架竖梁、一对平行的一层支架横梁、一对平行的一层支架侧梁焊接为一体,一对带竖直支杆的横杆焊接于一层支架竖梁上,出料导轨通过螺栓安装于所述横杆上,底座焊接于一层支架竖梁底部及竖直支杆底部,所述出料导轨为椭圆弧形其底部与地面接触。The six-part rotary rotary agitator according to the intermittent resonance technology according to claim 1, wherein the one-stage stand comprises two pairs of support vertical beams which are relatively perpendicular to the ground, and a pair of parallel one-layer brackets. The beam and a pair of parallel one-side bracket side beams are welded together, and a pair of horizontal rods with vertical struts are welded to the vertical beam of the support, and the discharge rail is mounted on the crossbar by bolts, and the base is welded to The bottom of the vertical beam of the support layer and the bottom of the vertical support rod, the discharge guide rail has an elliptical arc shape and the bottom thereof is in contact with the ground. 根据权利要求1所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其特征在于,二层立架由两对二层支架竖梁、一对二层支架横梁、一对二层支架侧梁焊接为一体,一对二层支架横梁之间设有一个与其垂直的支架悬梁,一对二层支架横梁上面设有一对滑槽。The six-part rotating rotary agitator according to the intermittent resonance technology according to claim 1, wherein the two-layer vertical frame comprises two pairs of two-layer support vertical beams, a pair of two-layer support beams, and a pair of two-layer brackets. The side beam is welded integrally, and a pair of two-layer bracket beams are provided with a vertical suspension beam between them, and a pair of two-layer bracket beams are provided with a pair of sliding grooves. 根据权利要求3所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其特征在于,所述进料装置包括弧形导轨和细支架,所述弧形导轨设有进料口,所述细支架放置于所述滑槽上。The six-part rotary rotary agitator according to the intermittent resonance technology according to claim 3, wherein the feeding device comprises an arc-shaped guide rail and a thin bracket, and the arc-shaped guide rail is provided with a feeding port. The thin bracket is placed on the chute. 根据权利要求1所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其特征在于,所述旋转料架包括一对料架圆边、两组六等分设置于料架圆边上的挡边、由弧形钢板制成的六个物料滑道、六个水平圆挡柱和六个旋转弯钩,六个物料滑道的一端呈圆周六等分设置在所述料架圆边上,六个物料滑道的另一端在所述料架圆边的中心聚集在一起并形成专为所述中心轴装配设置的旋转凹槽;所述水平圆挡柱包括柱身和柱尾,所述柱身上设有圆孔;一个料架圆边上设有六等分排列的透孔一,另一个料架圆边上设有六等分排列的透孔二,透孔一的直径大于所述柱身的直径,透孔二的直径大于所述柱尾的直径而小于所述柱身的直径;所述旋转弯钩包括钩身和钩柱,所述钩柱焊接于所述挡边上,所述钩身能够围绕所述钩柱旋转;所述水平圆挡柱插入透孔一中,使所述柱尾插入透孔二中,所述柱身的圆孔位于所述料架圆边外侧,所述钩身插入所述圆孔内予以固定,两个物料滑道之间及相应的挡边和水平圆挡柱 形成所述格子。The six-part rotary rotary agitator according to the intermittent resonance technology according to claim 1, wherein the rotating rack comprises a pair of rack round sides, two sets of six equal parts are arranged on the round side of the rack. The rib, the six material slides made of curved steel plates, the six horizontal circular stop bars and the six rotary hooks, one end of the six material slides is arranged in a circle of six equal divisions on the rack circle On the side, the other ends of the six material slides are gathered together at the center of the round side of the rack and form a rotating groove specially provided for the central shaft assembly; the horizontal circular stop includes a column body and a column tail The column body is provided with a circular hole; a rounded edge of the material frame is provided with a six-perimeter-arranged through hole, and the other material frame has a six-half-shaped through hole 2 on the round side, and the diameter of the through hole More than the diameter of the column body, the diameter of the through hole 2 is larger than the diameter of the column tail and smaller than the diameter of the column body; the rotating hook includes a hook body and a hook column, and the hook column is welded to the block On the side, the hook body can rotate around the hook column; the horizontal circular stop post is inserted into the through hole, so that The column tail is inserted into the through hole 2, the round hole of the column body is located outside the round edge of the rack, the hook body is inserted into the round hole to be fixed, and the two material slides and the corresponding ribs are arranged And horizontal circular stop The lattice is formed. 根据权利要求1所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其特征在于,所述连杆机构包括依次铰接的摆杆、连杆和倒杆,两对摆杆与棘轮离合器配合安装,倒杆末端通过螺栓与T型弹性悬臂梁固定连接。The six-part rotary rotary agitator according to the intermittent resonance technology according to claim 1, wherein the link mechanism comprises a swinging rod, a connecting rod and a reverse rod which are hinged in sequence, and two pairs of swing rods and a ratchet clutch. In conjunction with the installation, the end of the bar is fixedly connected to the T-shaped elastic cantilever by bolts. 根据权利要求1所述的基于间歇共振技术的六等分旋转密闭式搅拌器,其特征在于,所述物料球包括左球壳、右球壳、一对轴承、两个搅拌扇叶、旋塞和一对密封垫圈,左球壳与右球壳通过螺纹扣合为一体,左球壳与右球壳内分别设有端轴,所述轴承安装在所述端轴上,所述搅拌扇叶安装在所述轴承上,所述轴承与所述端轴之间安装所述密封垫圈;所述物料球上设有进出料口,所述旋塞用于旋紧所述进出料口。The six-part rotary rotary agitator according to the intermittent resonance technique according to claim 1, wherein the material ball comprises a left spherical shell, a right spherical shell, a pair of bearings, two stirring blades, a cock, and a pair of sealing washers, the left spherical shell and the right spherical shell are integrally screwed together, and the left spherical shell and the right spherical shell are respectively provided with end shafts, and the bearing is mounted on the end shaft, and the stirring fan blade is installed The sealing gasket is mounted on the bearing between the bearing and the end shaft; the material ball is provided with an inlet and outlet port, and the cock is used to screw the inlet and outlet. 如权利要求1-7之一所述的基于间歇共振技术的六等分旋转密闭式搅拌器的使用方法,包括如下步骤:A method for using a six-part rotary rotary agitator based on intermittent resonance technology according to any one of claims 1-7, comprising the steps of: 步骤1,输送物料;Step 1, conveying the material; 步骤1-1、将需要搅拌的混合物由进出料孔装进6个物料球中,混合物不超过各物料球体积的80%,旋紧旋塞,保证物料球的密闭性;Step 1-1, the mixture to be stirred is loaded into the 6 material balls from the inlet and outlet holes, the mixture does not exceed 80% of the volume of each material ball, and the cock is tightened to ensure the airtightness of the material ball; 步骤1-2、当物料球未装入旋转料架时,将旋转料架的一个水平圆挡柱抽出,并将对应的格子人工旋至进料口附近,微调进料装置,使得进料口正对该格子;然后将物料球放入进料装置并人为控制旋转料架不使其旋转,物料球滚入对应格子后,人为将水平圆挡柱插入,旋转旋转弯钩使得钩身旋进柱身中,完成一个格子的进料操作;Step 1-2: When the material ball is not loaded into the rotating rack, a horizontal circular block of the rotating rack is pulled out, and the corresponding grid is manually screwed to the vicinity of the feeding port, and the feeding device is finely adjusted to make the feeding port The grid is placed in the feeding device; then the material ball is placed in the feeding device and the rotating material frame is artificially controlled to not rotate. After the material ball is rolled into the corresponding lattice, the horizontal circular blocking column is artificially inserted, and the rotating bending hook is rotated to make the hook body screw in. In the column body, complete a grid feeding operation; 步骤1-3、此后,不再人为控制旋转料架,一个格子由于受物料重力下沉到最下方,使得另一个格子朝向进料口,此时进料操作重复步骤1-2;Step 1-3, after that, no longer artificially control the rotating rack, one grid is sinked to the bottom by the gravity of the material, so that the other grid is facing the feeding port, at this time, the feeding operation repeats steps 1-2; 步骤1-4、当装好相对的两个格子后,旋转料架出现相对平衡,此时旋转旋转料架,将空置格子对准进料口,仍以相对进料的方式进行,重复步骤1-2、步骤1-3;Step 1-4: When the two opposite grids are installed, the rotating rack is relatively balanced. At this time, the rotating rack is rotated, and the empty grid is aligned with the feeding port, and the feeding is still performed in a relative feeding manner. Step 1 is repeated. -2, steps 1-3; 步骤2、当装好物料球之后,接通偏心电机电源,根据R=60F知偏心电机的实时转速R与振动的频率成线性相关,所以,通过调节偏心电机转速,观察T型弹性悬臂梁的摆动情况,当摆动幅度最大时,视为其达到共振效果;此调节过程,偏心电机带动T型弹性悬臂梁摆动,使得连杆机构的倒杆随着往复摆动,通过连杆转化为摆杆的摆动,当摆杆向前运动时,棘轮离合器带动旋转料架旋转,当摆杆向后摆动时,棘轮离合器内部作用分离,使得旋转料架不受摆杆后摆的作用影响,实现单向传动;Step 2: After loading the material ball, turn on the eccentric motor power supply. According to R=60F, the real-time speed R of the eccentric motor is linearly related to the frequency of the vibration. Therefore, by adjusting the eccentric motor speed, observe the T-type elastic cantilever beam. In the swing condition, when the swing amplitude is maximum, it is regarded as reaching the resonance effect; in this adjustment process, the eccentric motor drives the T-type elastic cantilever beam to swing, so that the reverse rod of the link mechanism is converted into the swing rod through the connecting rod with the reciprocating swing Swinging, when the swinging rod moves forward, the ratchet clutch drives the rotating material frame to rotate. When the swinging rod swings backward, the internal action of the ratchet clutch is separated, so that the rotating material rack is not affected by the action of the swinging rear swing, and the one-way transmission is realized. ; 步骤3、当偏心电机转速调整好之后,控制其通电时间,此时为T型弹性悬臂梁达到共振的状态,即旋转料架稳定旋转的状态; Step 3. After the eccentric motor speed is adjusted, the energization time is controlled. At this time, the T-shaped elastic cantilever beam reaches a resonance state, that is, a state in which the rotating material frame rotates stably; 步骤4、关闭偏心电机的开关,通过实际测试,确定最佳控制系数,进而控制偏心电机的间歇通电时间τ;Step 4: Turn off the switch of the eccentric motor, determine the optimal control coefficient through actual test, and then control the intermittent energization time τ of the eccentric motor; 步骤4-1、关闭偏心电机的开关后,T型弹性悬臂梁将做自由衰减振动,此时开始测量从偏心电机关闭到T型弹性悬臂梁衰减到振幅为0所需的时间t;Step 4-1. After the switch of the eccentric motor is turned off, the T-shaped elastic cantilever beam will be freely attenuated. At this time, the time t from the eccentric motor closing to the T-shaped elastic cantilever beam attenuation to the amplitude of 0 is measured. 步骤4-2、设定偏心电机的间歇通电时间τ;根据经验τ≠t,τ=at,其中a为控制系数取值为0.8-1.2,需通过实际测试,确定控制系数a的最佳值afit,进而确定偏心电机的间歇通电时间τ;Step 4-2. Set the intermittent energization time τ of the eccentric motor; according to the experience τ≠t, τ=at, where a is the control coefficient value of 0.8-1.2, and the actual value of the control coefficient a is determined by actual test. Afit, thereby determining the intermittent energization time τ of the eccentric motor; 步骤5、再次启动偏心电机,使其以转速R开始工作,当旋转稳定后,控制通电时间τ,根据经验使旋转料架工作一段时间之后,停止旋转;Step 5: Start the eccentric motor again, and start to work at the rotation speed R. When the rotation is stable, the energization time τ is controlled, and after the rotating rack is operated for a period of time according to experience, the rotation is stopped; 步骤6,当旋转料架停止后,将旋转料架下端的格子对准出料导轨,将旋转弯钩旋出水平圆挡柱的柱身,将水平圆挡柱抽出,物料球从格子内掉出,工作人员可以收集物料球,输出物料球时,同样采用相对收集的方式,完成物料的搅拌与收集。 Step 6. When the rotating rack stops, align the grid at the lower end of the rotating rack with the discharging guide rail, rotate the rotating hook out of the column of the horizontal circular blocking column, and pull out the horizontal circular blocking column, and the material ball is dropped from the grid. Out, the staff can collect the material ball and output the material ball, and also use the relative collection method to complete the mixing and collection of the material.
PCT/CN2017/112031 2017-11-06 2017-11-21 Enclosed agitator with six equally spaced cells based on pulsed resonance, and method for use of same Ceased WO2019085049A1 (en)

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CN110339743A (en) * 2019-08-07 2019-10-18 沈阳工业大学 A kind of hollow mixing equipment for coating preparation
CN110449201A (en) * 2019-09-16 2019-11-15 通道福香米业有限公司 A kind of cool rice device of short tube
CN114479677A (en) * 2022-04-07 2022-05-13 厦门纬达树脂有限公司 Preparation method and production device of resin adhesive

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GB347413A (en) * 1930-03-18 1931-04-30 Edward Giles Stone Improvements in ball or tube mills
CN2068010U (en) * 1990-03-02 1990-12-26 福建省建筑材料工业科学研究所 Crank connecting rod type high-speed ultrafines ball mill
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Publication number Priority date Publication date Assignee Title
CN110339743A (en) * 2019-08-07 2019-10-18 沈阳工业大学 A kind of hollow mixing equipment for coating preparation
CN110449201A (en) * 2019-09-16 2019-11-15 通道福香米业有限公司 A kind of cool rice device of short tube
CN114479677A (en) * 2022-04-07 2022-05-13 厦门纬达树脂有限公司 Preparation method and production device of resin adhesive
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