WO2019076794A1 - SURFACE COMPOSITION - Google Patents
SURFACE COMPOSITION Download PDFInfo
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- WO2019076794A1 WO2019076794A1 PCT/EP2018/078027 EP2018078027W WO2019076794A1 WO 2019076794 A1 WO2019076794 A1 WO 2019076794A1 EP 2018078027 W EP2018078027 W EP 2018078027W WO 2019076794 A1 WO2019076794 A1 WO 2019076794A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/58—Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
- C09K8/584—Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids characterised by the use of specific surfactants
Definitions
- the present invention is directed to a surfactant composition, a process for preparing such surfactant composition and a process for recovering oil with the help of such surfactant composition.
- An enhanced oil recovery method utilizes an alkaline surfactant flood in an oil- bearing formation to increase the amount of oil recovered from the formation.
- an aqueous dispersion of an alkali and a surfactant is injected into an oil-bearing formation to increase recovery of oil from the formation, either after primary recovery or after a secondary recovery waterflood.
- the surfactant flood enhances recovery of oil from the formation by lowering interfacial tension between oil and water phases in the formation, thereby mobilizing the oil for production. Interfacial tension between the oil and water phases in the formation is reduced by the surfactant of the flood and by the formation of soaps by alkali interaction with acids in the oil.
- an alkali surfactant flood is effective over a wide range of operating conditions including the surfactant composition which can change in the formation due to the different surfactants adhering to the formation to a different extent.
- alkaline surfactant enhanced oil recovery to recover oil may, however, be constrained by the amount of space available as storage facilities must be provided for each the surfactant and the alkali. Additionally, the separate transport and supply of each surfactant can be cumbersome from a logistical point of view.
- Alkalis most commonly used as the alkali in enhanced oil recovery processes include hydroxides and carbonates, and the most common alkali is sodium carbonate.
- an alkali such as a carbonate in an alkaline surfactant flood enhanced oil recovery process contributes to the build-up of scale in production well strings.
- Water-soluble alkalis used in an alkaline surfactant flood such as sodium carbonate react with calcium from the formation water, oil, or surfaces to form calcium carbonate.
- Contact of the alkali carbonate of the alkaline surfactant flood with calcium in the formation near the production well induces the formation of calcium carbonate, some of which precipitates and deposits as scale in the production well strings.
- scale deposition may require that the production string either be periodically treated to remove the scale or that the production string be periodically replaced.
- EP3168277 describes a synthetic anionic sulphur-containing surfactant composition prepared by contacting a surfactant precursor with ammonia liquid applied in an amount in excess to that required for stoichiometric neutralization of the surfactant precursor.
- the ammonia preferably is anhydrous liquid.
- some ammonia neutralized surfactant compositions were found to have less favourable properties when applied in enhanced hydrocarbon recovery.
- WO 00/42140 describes anionic surfactant compositions which can be neutralized by the addition of a basic compound such as alkanolamines, alkyl amines, ammonium hydroxide, NaOH, KOH and mixtures thereof.
- Surfactant compositions for enhanced hydrocarbon recovery are transported to a hydrocarbon recovery location and stored at that location in the form of an aqueous solution containing for example 30 to 35 wt.% of the surfactant. At the hydrocarbon recovery location, such surfactant solution will then be further diluted to a
- hydrocarbon containing formation Having to transport 30-35 wt.% surfactant containing aqueous solutions thus involves the transport of substantial volumes of water to hydrocarbon recovery locations which may be very remote from the location where the surfactants were synthesized and/or which hydrocarbon recovery locations may not be easily accessible. However, it is generally considered unavoidable because water has to be present during manufacture of the surfactant composition to complete synthesis of the surfactant or to dissolve one or more of the compounds such as the alkaline agent.
- surfactants for enhanced hydrocarbon recovery preferably are injected into a hydrocarbon containing formation as part of a single-phase solution. Formation of precipitate, liquid crystal or a second liquid phase can lead to non-uniform distribution of injected material and non-uniform transport owing to phase trapping or different mobilities of coexisting phases.
- surfactant composition which generates a sufficiently low interfacial tension between crude oil and water preferably at a variety of conditions. It is further desirable that such surfactant composition can be provided to a hydrocarbon containing formation as part of a single-phase solution. Another object would be to substantially reduce the amount of water present in the surfactant composition which is to be transported and stored. Another object is not to have to transport and store alkali and surfactant separately. A preferred object is to achieve several and preferably all of the objectives mentioned in this paragraph.
- the present surfactant composition comprises surfactant and organic amine in which the molar ratio of the organic amine to surfactant is at least 1 : 1 and the amount of water is of from 0 to at most 40 % by weight.
- the present invention further relates to a process for preparing such
- composition which comprises contacting organic amine with a surfactant precursor which is a compound according to formula (III) or its corresponding acid wherein formula (III) is as follows
- S is the negatively charged portion of the surfactant
- N is a counter cation other than a cation of the organic amine
- the product of p and q (p*q) equals r in which process the molar ratio of organic amine to anionic surfactant precursor is at least 2: 1 and the amount of water is of from 0 to at most 40 % by weight based on total amount of compounds present.
- the present invention further relates to a process for recovering oil from an oil- bearing formation, comprising the steps of: (a) mixing with water a surfactant composition according to the present invention or a composition obtained by the process for preparing a surfactant composition according to the present invention to form a hydrocarbon recovery formulation; (b) injecting the hydrocarbon recovery formulation as obtained in step (a) into the oil-bearing formation; and (c) producing oil from the oil-bearing formation.
- the amount of organic amine is the total amount of the organic amine present in the surfactant composition.
- the amount of surfactant is the total amount of surfactant present in the surfactant composition.
- the surfactant composition preferably is a hydrocarbon recovery surfactant composition. This term means that the composition is suitable for hydrocarbon recovery from an oil-bearing formation.
- the composition preferably is in the liquid state.
- the temperature at which the composition is to be liquid can range from -10 to + 100 °C, more specifically of from 0 to 50 °C, depending on the surface operating conditions at the hydrocarbon recovery location.
- the liquid state is meant the state of the composition at a temperature of 20 °C and atmospheric pressure.
- a compound may be characterised by its carbon number and/or molecular weight.
- carbon number and/or molecular weight this means weight average.
- the average carbon number may be determined by NMR analysis.
- Formulas in this specification represent a single molecule or class of molecules. If different molecules are present, the weight average numbers are to be used.
- the organic amine can be any compound known to the skilled person to be suitable for dissolving surfactant and providing sufficient alkalinity to provide an appropriately low interfacial tension between crude oil and injected surfactant composition.
- the organic amine contains at least 1 amine group, preferably of from 1 to 6, most preferably 1 or 2 amine groups.
- the organic amine can contain any number of hydrogen and carbon atoms optionally in combination with hetero-atoms and can be acylic, cyclic, linear and branched.
- the organic amine contains of from 2 to 10 carbon atoms, more specifically of from 2 to 6 carbon atoms, more specifically of from 2 to 4 carbon atoms.
- the organic amine can be a mixture of two or more of the foregoing and/or following organic amines.
- the organic amine preferably is selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, N- methyldiethanolamine, N-methylethanolamine, dimethylethanolamine, 2- (2- aminoethoxy) ethanol, ethylenediamine and morpholine.
- the organic amine more preferably is selected from the group consisting of monoethanolamine,
- the organic amine is mo no ethano lamine .
- a suitable group of organic amines are the branched alkoxyamines, more specifically the group consisting of monoisopropanolamine and di-isopropanolamine.
- a suitable group of organic amines are the tertiary amines, more specifically the group consisting of N-methyldiethano lamine and dimethylethanolamine.
- a suitable group of organic amines are the secondary amines more specifically the group consisting of N-methylethanolamine, diethanolamine and diethylamine, preferably consisting of N-methylethanolamine and diethanolamine.
- a suitable group of organic amines are the primary amines more specifically the group consisting of monoethanolamine and isopropylamine, most specifically monoethanolamine.
- a suitable group of organic amines are the diamines, more specifically ethylenediamine.
- a suitable group of organic amines are the cyclic amines more specifically morpholine.
- a suitable group of organic amines are the aromatic amines more specifically aniline.
- the organic amine preferably is soluble in water.
- the organic amine has a pKa of at least 7, more preferably at least 8.
- the organic amine has a pKa of at most 10, more preferably at most 9, more preferably at most 8.
- the molecular weight of the organic amine is at least 50, more preferably at least 60, more preferably at least 63, more preferably at least 75.
- the molecular weight of the organic amine is at most 500, more preferably at most 400, more preferably at most 300, more preferably at most 200, more preferably at most 150, more preferably at most 100, more preferably less than 100, more preferably less than 80.
- the organic amine preferably is liquid at the operating conditions at which it is to be applied of which the temperature can range from -30 to +100 °C, more specifically of from -10 to +100 °C, more specifically of from 0 to 50 °C. Generally, the organic amine is liquid at a temperature of 20 °C. Further, the organic amine is preferably liquid at atmospheric pressure.
- the cation of the organic amine is a compound which only differs from the original organic amine in that one or more amines have been replaced by ammonium.
- the surfactant composition comprises surfactant and organic amine in a molar ratio of organic amine to surfactant of at least 1 : 1, more specifically more than 1 : 1, more specifically at least 1.5: 1, more particularly at least 2: 1, more particularly at least 3: 1, more particularly at least 4: 1, more particularly at least 5: 1, more particularly at least 6: 1, more particularly at least 7: 1, more particularly at least 8: 1.
- the molar ratio of organic amine to surfactant generally will be at most 500: 1, more specifically at most 200: 1, more specifically at most 100: 1, more specifically at most 50: 1, more specifically at most 40: 1, more specifically at most 30: 1, more specifically at most 25: 1, more specifically at most 22: 1, more specifically at most
- Surfactant present in the surfactant composition can contain cation of the organic amine. These are to be disregarded for calculating the amount of organic amine present in the surfactant composition.
- the preferred molar ratio of organic amine to surfactant depends on the specific circumstances. If the oil in the formation contains a relatively large amount of compounds which can be converted into soap, such as oil having a high Total Acid Number (TAN), the surfactant composition can have a relatively higher organic amine to surfactant ratio. A higher amount of organic amine is also desired if a substantial amount of organic amine will be lost in rock retention and adsorption in the formation.
- TAN Total Acid Number
- the surfactant composition preferably comprises at least 30 wt, more preferably at least 40 wt, more preferably at least 50 wt, more preferably at least 60 wt, more preferably at least 70 wt, more preferably at least 80 wt, more preferably at least 85 wt, more preferably at least 90 wt, more preferably at least 95 wt of organic amine.
- the amount of organic amine generally will be at most
- the surfactant composition contains either no water or only a limited amount of water, namely of from 0 to at most 40 % by weight ( wt), more particularly of from 0 to at most 30 wt, more particularly at most 20 wt, more particularly at most 10 wt, more particularly at most 7 wt, more preferably at most 5 wt.
- the amount of water in the present surfactant composition may be 0
- the amount of water in the present surfactant composition is at most 40 wt or may be at most 30 wt or at most 20 wt or at most 10 wt or at most 7 wt or at most 5 wt or at most 3 wt or at most 2 wt or at most 1 wt or at most 0.5 wt or at most 0.3 wt or at most 0.2 wt or at most 0.1 wt.
- the amount of water is based on total amount of all compounds present in the surfactant composition including but not limited to surfactants, organic amine, water and any other compound which may be present.
- the surfactant composition preferably comprises at least 2 wt of surfactant, more preferably at least 5 wt of surfactant, more preferably at least 10 wt of surfactant, more preferably at least 15 wt of surfactant, more preferably at least 20 wt of surfactant.
- the amount of surfactant preferably is at most 80 wt, more preferably at most 70 wt, more preferably at most 60 wt, more preferably at most 50 wt, more preferably at most 40 wt, more preferably at most 30 wt based on total amount of all compounds present in the surfactant composition.
- the surfactant composition comprises from 50 to 98 wt of organic amine and from 2 to 50 wt of surfactant which composition can contain further compounds including water.
- the surfactant composition consists of from 50 to 98% wt of organic amine, from 2 to 50 wt of surfactant and from 0 to 10 wt of water.
- the surfactant is any compound which stabilises mixtures of oil and water by reducing the interfacial tension at the interface between the oil and water molecules.
- a surfactant generally comprises a hydrophilic part and a hydrophobic part.
- the present surfactant composition can contain nonionic and/or anionic and/or cationic surfactants.
- the hydrophilic part of a surfactant comprises a negatively charged group like phosphonate, phosphate, sulfonate, sulphate or carboxylate, the surfactant is called anionic.
- an anionic surfactant comprises a counter cation to compensate for this negative charge.
- nonionic surfactants are ethoxylates, fatty alcohol ethoxylates, alkylphenol ethoxylates, fatty acid ethoxylates, ethoxylated amines and/or fatty acid amides, terminally blocked ethoxylates, fatty acid esters of polyhydroxy compounds, fatty acid esters of glycerol, fatty acid esters of sorbitol, fatty acid esters of sucrose, alkyl polyglucosides, and amine oxides.
- a preferred group of nonionic surfactants is according to the following formula [RV- [R'-0]x-H] wherein R is hydrogen or an organic group which can be linear, branched, or cyclic, V is a heteroatom, preferably O or N (wherein N can be NH), R'-O is an alkylene oxide group originating from alkylene oxide and x is 1 or more.
- x is of from 1 to 100, more specifically of from 1 to 30, more specifically of from 1 to 14, more specifically of from 1 to 10.
- the alkylene oxide groups may comprise any alkylene oxide groups.
- said alkylene oxide groups may comprise ethylene oxide groups, propylene oxide groups and butylene oxide groups or a mixture thereof, such as a mixture of ethylene oxide and propylene oxide groups.
- the mixture may be random or blockwise.
- the alkylene oxide groups in above exemplary formula may comprise or consist of propylene oxide or ethylene oxide or butylene oxide.
- said alkylene oxide groups may comprise or consist of a random mixture of propylene oxide and ethylene oxide and optionally butylene oxide.
- said alkylene oxide groups may comprise or consist of a propylene oxide block, adjacent to the RV-moiety in said formula, followed by an ethylene oxide block.
- said alkylene oxide groups may comprise or consist of an ethylene oxide block, adjacent to the RV- moiety in said formula, followed by a propylene oxide block.
- the surfactant can be any combination of surfactants containing at least one of the foregoing nonionic surfactants or mixture of nonionic surfactants.
- the nonionic surfactant can be a mixture of two or more of the foregoing nonionic surfactants.
- An anionic surfactant generally has the following formula (I) [S m" ][M n+ ] 0 wherein S is the negatively charged portion of the anionic surfactant and M is a counter cation.
- m and n are integers, m may be 1, 2 or 3.
- m and n can be of from 1 to 3.
- o may be any number which ensures that the anionic surfactant is electrically neutral. That is to say, the product of n and o (n*o) should equal m.
- o may be a number in the range of from 0.25 to 3, preferably 0.5 to 3.
- Said negatively charged portion S thus comprises (i) the hydrophilic part, which comprises a negatively charged group, and (ii) the hydrophobic part of the anionic surfactant.
- the counter cation denoted as M n+ , may be an organic cation, such as ammonium or the counter cation may be a metal cation, such as an alkali metal cation or an alkaline earth metal cation.
- the alkali metal cation can be sodium cation or potassium cation and the alkaline earth metal cation can be magnesium cation or calcium cation.
- the preferred counter cation in our case is cation of the organic amine.
- a preferred class of anionic surfactants are the surfactants of the following formula (II)
- R is hydrogen or an organic group
- V is a heteroatom, preferably O or N (wherein N can be NH)
- R'-O is an alkylene oxide group originating from alkylene oxide
- x is 0 or more
- A is a negatively charged group which may consist of one or more negatively charged components with the negative charge of all components together being m
- M is a counter cation and the product of n and o (n*o) equals m.
- x is of from 0 to 100, more specifically of from 0 to 30, more specifically of from 0 to 20, more specifically of from 0 to 14, more specifically of from 0 to 8.
- R can have a total number of from 5 to 100 and can be based on a Guerbet alcohol more specifically a 2-alkyl-l-alkanol having a total number of carbon atoms of from 10 to 50 or on tristyrylphenol.
- m and n are integers, m may be 1, 2 or 3.
- m and n can be of from 1 to 3.
- o may be any number which ensures that the anionic surfactant is electrically neutral. That is to say, the product of n and o (n*o) should equal m.
- o may be a number in the range of from 0.25 to 3, preferably 0.5 to 3.
- the alkylene oxide groups in above exemplary formula (II) may comprise any alkylene oxide groups.
- said alkylene oxide groups may comprise ethylene oxide groups, propylene oxide groups and butylene oxide groups or a mixture thereof, such as a mixture of ethylene oxide and propylene oxide groups.
- the mixture may be random or blockwise.
- the alkylene oxide groups in above exemplary formula (II) may comprise or consist of propylene oxide or ethylene oxide or butylene oxide.
- said alkylene oxide groups may comprise or consist of a random mixture of propylene oxide and ethylene oxide and optionally butylene oxide.
- said alkylene oxide groups may comprise or consist of a propylene oxide block, adjacent to the RV-moiety in said formula (II), followed by an ethylene oxide block. Further, said alkylene oxide groups may comprise or consist of an ethylene oxide block, adjacent to the RV- moiety in said formula (II), followed by a propylene oxide block.
- the negatively charged group denoted as A m" in above exemplary formula (II), may be any negatively charged group.
- Said negatively charged group is preferably a
- the anionic surfactant in the surfactant composition of the present invention may be any one of the anionic surfactants, or a mixture of such surfactants, that are known to effect recovery of hydrocarbons from hydrocarbon containing formations.
- the anionic surfactant in the composition of the present invention is selected from the group consisting of:
- the anionic surfactant in the composition of the present invention is selected from the group consisting of a surfactant as mentioned under a) above, a surfactant as mentioned under b) above, a surfactant as mentioned under c) above or any mixture of said surfactants.
- These compounds have the advantage that these can be manufactured by neutralizing the corresponding acid with the organic amine in the presence of a limited amount of water. In this way, advantageously, an intermediate step of neutralizing the acid form of the surfactant with for example NaOH, resulting in the sodium form of the surfactant, may be omitted.
- the anionic surfactant in the composition of the present invention is a surfactant as mentioned under a) above.
- Surfactants as mentioned under a) can have attached a linear or branched alkyl group, preferably a predominantly linear alkyl group, for example C10-C30 preferably C15-C18 alkyl group, either via its terminal carbon atom or an internal carbon atom, to a benzene molecule which benzene molecule is also substituted with a sulfonate group on another position, preferably at the para position, and which benzene molecule may be further substituted at the remaining positions, for example with alkyl groups, such as a methyl group or ethyl group to form toluene or xylene or a derivative thereof.
- alkyl groups such as a methyl group or ethyl group to form toluene or xylene or a derivative thereof.
- suitable alkyl aryl sulfonates that can be used as anionic surfactant in the present invention are disclosed in US20090163669.
- US20090163669 describes tri- alkyl substituted benzene sulfonates, such as the sulfonates of the alkylation product of ortho-xylene with a mixture of Ci2-C3o + linear alpha-olefins.
- suitable alkyl aryl sulfonates that can also be used as anionic surfactant in the present invention are disclosed in WO0042140.
- alkylaryl sulfonates or sulphonic acids examples include sodium dodecyl benzene sulfonate, dodecyl benzene sulfonic acid, XOF-20S, XOF-22S, XOF-23S, XOF-25S, XOF-26S, XOF-30S, XOF-20A, XOF-22A, XOF-23A, XOF-25A, XOF-26A, XOF- 30A as commercially available from Huntsman Chemicals, Aristonate L, Aristonate M, Aristonate H, Aristonate VH2, Calsoft LAS-99, Pilot EM-99 as commercially available from Pilot Chemical, ENORDET LTS-18 alkyltoluene sulfonate surfactant as commercially available from Shell Chemicals, Petrostep A6, Biosoft S101, Biosoft LA Acid, Biosoft 411 E, Biosoft N300, Biosoft G-3300
- R[COOH]b is a hydrocarbon chain predominantly containing C and H but can also contain heteroatoms.
- R can be acyclic, linear, branched, cyclic or aromatic.
- R contains from 8 to 100 carbon atoms and b can be 1, 2 or 3.
- the number of carbon atoms is at most 75, more specifically at most 50, more specifically at most 35, more specifically at most 25, more specifically at most 14.
- the alkyl- carboxylates can be from natural or petrochemical feedstock.
- the alkyl carboxylates may be any fatty acid or mixture of fatty acids.
- Its fatty acid component(s) are preferably derived from a biological source, more preferably a vegetable source. They may be saturated or unsaturated; if the latter, they may have one or more, preferably up to 6, double bonds. They may be linear or branched, cyclic or polycyclic. Suitably they will have from 6 to 30, preferably 10 to 30, more suitably from 10 to 22 or from 10 to 18 carbon atoms including the acid group(s)— C0 2 H.
- a fatty acid will typically comprise a mixture of different fatty acids of different chain lengths, depending on its source.
- the fatty acid used in the present invention is preferably derived from tall oil, vegetable fatty acids and/or animal fatty acids.
- the fatty acid composition contains fatty acids derived from plant sources such as tall oil and/or vegetable oils.
- a preferred composition contains less than 5%, preferably less than 3% saturated fatty acids calculated on the total weight of said fatty acids composition and more than 90%, preferably more than 95%, more preferably more than 98% unsaturated fatty acids calculated on the total weight of said fatty acids.
- the fatty acid composition contains rosin acids derived from plant sources such as tall oil.
- a preferred composition contains more than 2%wt, preferably more than 5%wt, preferably more than 10%wt, preferably more than 20%wt, most preferably more than 30%wt rosin acids calculated on the total weight of fatty acid.
- Rosin acids are monocarboxylic diterpene acids, the most common of which has the molecular formula C20H30O2.
- the rosin- based acids can be selected from abietic acid, dihydroabietic acid, dehydroabietic acid, neoabietic acid, pimaric acid, levopimaric acid, palustric acid, isopimaric and other derivatives based on the diterpene structure which can be present as mixtures.
- the rosin acids can be obtained from tall oil or gum rosin.
- the surfactants mentioned under c) may be derived from a fatty acid by converting the carboxylate group of the original fatty acid to an alcohol and subsequent alkoxylation and carboxylation to obtain the alkyl alkoxylated
- the anionic surfactant mentioned under f) above can be an internal olefin sulfonate.
- the average carbon number for the such internal olefin sulfonate may vary within wide ranges, such as from 5 to 40, suitably 10 to 35, more suitably 15 to 32.
- Internal olefin sulfonates are made from an internal olefin molecule whose double bond is located anywhere along the carbon chain except at a terminal carbon atom.
- Internal olefin molecules may be made by double bond isomerisation of alpha-olefin molecules whose double bond is located at a terminal position. Generally, such isomerisation results in a mixture of internal olefin molecules whose double bonds are located at different internal positions. The mixture that results from such preparation may also comprise a minor amount of alpha-olefins, for example up to 5%, suitably up to 3%.
- Internal olefins can be converted into the corresponding anionic surfactants in any way known to be suitable by the person skilled in the art.
- Internal olefin sulfonates may have a weight ratio of branched internal olefin sulfonates molecules to linear internal olefin sulfonates molecules which is greater than 0 to smaller than 11 :89.
- Branched internal olefin sulfonates molecules are internal olefin sulfonates molecules derived from internal olefin molecules which comprise one or more branches.
- Linear internal olefin sulfonates molecules are internal olefin sulfonates molecules derived from internal olefin molecules which are linear, that is to say which comprise no branches (unbranched internal olefin molecules).
- Said weight ratio of branched internal olefin sulfonates molecules to linear internal olefin sulfonates molecules may be determined by gas
- GC chromatography
- said weight ratio of branched internal olefin sulfonates molecules to linear internal olefin sulfonates molecules is greater than 0 to smaller than 10:90, more preferably of from 0.1:99.9 to 9:91, even more preferably of from 1:99 to 8:92, and most preferably of from 2:98 to 7:93.
- Branches in the above-mentioned branched internal olefin sulfonates molecules may include methyl, ethyl and/or higher molecular weight branches including propyl branches.
- Methyl branches may represent from 5 to 50%, more suitably from 10 to
- Ethyl branches may represent from 10 to 60%, more suitably from 20 to 50%, most suitably from 25 to 40%, of the total number of branches.
- Other (higher molecular weight) branches other than methyl or ethyl may represent from 15 to 70%, more suitably from 30 to 60%, most suitably from 35 to 50%, of the total number of branches. Said percentages may be determined by 13C-NMR analysis. Further, said determination is preferably performed on the internal olefin sulfonates precursor, that is to say on the olefin mixture before it is sulfonated.
- the average carbon number for the internal olefin sulfonates may vary within wide ranges, such as from 5 to 40, suitably 10 to 35, more suitably 15 to 30, most suitably 18 to 24. Further, the average molecular weight for the internal olefin sulfonates is neither essential and may also vary within wide ranges, such as from 100 to 500, suitably 150 to 450, more suitably 200 to 400 g/mole, most suitably 250 to 350 g/mole.
- the surfactant can be any combination of surfactants containing at least one of the foregoing anionic surfactants or mixture of anionic surfactants.
- the anionic surfactant can be a mixture of two or more of the foregoing anionic surfactants.
- a suitable class of cationic surfactants comprises compounds of the following formula (IV)
- R 1 R 2 R 3 R 4 A + ] in the above formula (IV) represents the cation of the salt while A is nitrogen or phosphorus, preferably nitrogen.
- R 1 , R 2 , R 3 and R 4 in the above formula (IV) may be the same or different and each of R 1 , R 2 , R 3 and R 4 is a hydrocarbyl group containing 6 to 26 carbon atoms, preferably 8 to 24 carbon atoms, more preferably 10 to 22 carbon atoms, more preferably 12 to 20 carbon atoms, for example 12 or 14 carbon atoms.
- Said hydrocarbyl group may be an alkyl group, cycloalkyl group, alkenyl group or aromatic group, suitably an alkyl group or cycloalkyl group, more suitably an alkyl group.
- Said hydrocarbyl group may be substituted by another hydrocarbyl group as described hereinbefore or by a substituent which contains one or more heteroatoms, such as a hydroxy group or an alkoxy group.
- said hydrocarbyl group is an alkyl group
- said alkyl group may be a linear or branched alkyl group containing a number of carbon atoms as described hereinbefore.
- said alkyl group is linear and contains a number of carbon atoms as described hereinbefore.
- Suitable linear alkyl groups for R 1 , R 2 R 3 and R 4 in the above formula (IV) are dodecyl, tetradecyl, hexadecyl, octadecyl and eicosyl, more suitably dodecyl and tetradecyl.
- [X ] in the above formula (IV) represents the anion of the salt.
- Said anion may be selected from the group consisting of halide, hydroxide, sulfate, phosphate, sulfonate and carboxylate ions.
- said anion is a halide ion, which is preferably selected from fluoride, chloride, bromide and iodide, more preferably chloride and bromide, most preferably bromide.
- the anion in the salt of the above formula (IV) may be a halide, hydroxide, sulfonate or carboxylate as described hereinbefore.
- the cation from the salt of formula (IV) is a quaternary ammonium cation of formula [R 1 R 2 R 3 R 4 N + ] wherein R 1 to R 4 are as defined above.
- each of R 1 , R 2 , R 3 and R 4 is a preferably linear alkyl group containing 10 to 22 carbon atoms, more preferably 12 to 20 carbon atoms (e.g. dodecyl and tetradecyl).
- [R 1 R 2 R 3 R 4 N + ] may be combined with any anion as defined above, such as a halide, for example chloride or bromide.
- a halide for example chloride or bromide.
- Suitable examples for cationic surfactants are tetra( dodecyl) ammonium bromide and tetra(tetradecyl) ammonium bromide.
- the cationic surfactant can be a mixture of two or more of the foregoing cationic surfactants.
- the surfactant can be any combination of surfactants containing at least one of the foregoing surfactants or mixture of surfactants.
- the surfactant can be anionic surfactant and nonionic surfactant, anionic surfactant and mixture of nonionic surfactants, mixture of anionic surfactants and a nonionic surfactant and mixture of nonionic surfactants and mixture of anionic surfactants.
- the surfactant composition can be prepared by any method known to the skilled person.
- Said composition can be prepared by mixing surfactant and organic amine optionally in the presence of water.
- the amount of water can be limited due to the presence of the organic amine.
- Additional compounds such as polymers, scale inhibitors, paraffin inhibitors and co-solvents can be incorporated in the surfactant composition or can be incorporated later when the hydrocarbon recovery formulation is prepared.
- organic amine is used both for preparing anionic surfactant and for incorporating alkalinity.
- Such surfactant composition preferably comprises organic amine and further anionic surfactants comprising the cation of the organic amine as the cationic counterion.
- the present invention relates to a process for preparing the above- described surfactant composition, which comprises contacting organic amine with a surfactant precursor which is a compound according to formula (III) or its corresponding acid wherein formula (III) is as follows
- S is the negatively charged portion of the surfactant
- N is a counter cation other than cation of the organic amine
- the product of p and q (p*q) equals r in which process the molar ratio of organic amine to anionic surfactant precursor is at least 2:1 and the amount of water is of from 0 to at most 40 % by weight based on total amount of compounds present
- r and p are integers which may be 1, 2 or 3.
- r and p can be of from 1 to 3.
- q may be any number which ensures that the anionic surfactant is electrically neutral.
- the molar ratio of organic amine to anionic surfactant precursor is at least 2:1, more specifically more than 2:1, more specifically at least 2.5:1, more particularly at least 3:1, more particularly at least 4:1, more particularly at least 5:1, more particularly at least 6:1, more particularly at least 7:1, more particularly at least 8:1, more particularly at least 9:1.
- the molar ratio of organic amine to surfactant generally will be at most 500:1, more specifically at most 200:1, more specifically at most 100:1, more specifically at most 50:1, more specifically at most 40:1, more specifically at most 30:1, more specifically at most 25:1, more specifically at most 22:1, more specifically at most 20:1, more specifically at most 18:1, more specifically at most 15:1, more specifically at most 13:1, more specifically at most 10:1.
- the anionic surfactant precursor is contacted with the organic amine at a temperature in the range of from 0 to 100 °C.
- the pressure can vary widely but preferably ambient pressure is used. Due to the presence of organic amine, the amount of water can be limited.
- the amount of water is of from 0 to at most 40 % by weight ( wt), based on total amount of mixture
- either no water or only a limited amount of water, namely of from 0 to at most 40 % by weight ( wt), more particularly of from 0 to at most 30 wt, more particularly at most 20 wt, more particularly at most 10 wt, more particularly at most 7 wt, more preferably at most 5 wt is present.
- Said amount of water in said process may be 0 wt or at least 0.01 wt or at least 0.05 wt or at least 0.1 wt or at least 0.2 wt or at least 0.25 wt or at least 0.3 wt. Further, said amount of water in said process is at most 40 wt or may be at most 30 wt or at most 20 wt or at most 10 wt or at most 7 wt or at most 5 wt or at most 3 wt or at most 2 wt or at most 1 wt or at most 0.5 wt or at most 0.3 wt or at most 0.2 wt or at most 0.1 wt.
- the amount of water is based on total amount of all compounds present in the surfactant composition including but not limited to surfactants, organic amine, water and any other compound which may be present.
- the present invention relates to a process for recovering oil from an oil-bearing formation, comprising the steps of: (a) mixing with water a surfactant composition according to the invention or a composition obtained by the process for preparing a surfactant composition according to the present invention to form a hydrocarbon recovery formulation; (b) injecting the hydrocarbon recovery formulation as obtained in step (a) into the oil-bearing formation; and (c) producing oil from the oil-bearing formation.
- Step (a) can additionally comprise adding one or more compounds selected from the group consisting of polymers and co-solvents.
- the preferred molar ratio of organic amine to surfactant precursor in step (b) is the ratio as described for the surfactant composition.
- the oil in the above-mentioned oil-bearing formation in the oil recovery process of the present invention may have a Total Acid Number (TAN) of from 0.1 to 3 or 0.5 to 3.5 mg KOH/g.
- said TAN may be 0 or at least 0.1 or at least 0.2 or at least 0.3 or at least 0.4 or at least 0.5 mg KOH/g.
- said TAN may be at most 10 or at most 8 or at most 6 or at most 5 or at most 4.5 or at most 4 or at most 3.5 or at most 3 or at most 2.5 or at most 2 or at most 1.5 or at most 1 or at most 0.5 mg KOH/g.
- the TAN is a measurement of acidity that is determined by the amount of potassium hydroxide (KOH) in milligrams that is needed to neutralize the acids in one gram of oil.
- any water can be used in step a) of this process.
- the use of pure water can be preferred but pure water is not always available in sufficient quantity.
- Pure water is considered to be water having a total dissolved solids content (TDS, measured according to ASTM D5907) of at most 5000 ppm, more specifically at most 2000 ppm, more specifically at most 1000 ppm, most specifically at most 500 ppm.
- TDS total dissolved solids content
- an alternative preferred embodiment is to apply a combination of pure water and water having a relatively high TDS or use water from other sources such as sea water, brackish water, aquifer water, formation water and brine.
- Water which can be used with the surfactant formulation generally has a TDS of more than 1,000 ppm, more specifically at least 2,000 ppm, more specifically at least 4,000 ppm, more specifically at least 5,000 ppm.
- the water has a TDS of less than 20,000 ppm, more specifically less than 15,000 ppm, more specifically is at most 10,000 ppm, most specifically at most 8,000 ppm.
- the water used for preparing the hydrocarbon recovery formulation has a reduced ionic strength namely of 0.15 M or less.
- the water preferably has an ionic strength of at most 0.1 M or at most 0.05 M, or at most 0.01 M, and may have an ionic strength of from 0.01 M to 0.15 M, or from 0.02 M to
- Ionic strength as used herein, is defined by the equation
- I is the ionic strength
- c is the molar concentration of ion i
- z is the valency of ion i
- n is the number of ions in the measured mixture.
- the water used for preparing the hydrocarbon recovery formulation contains a limited amount of divalent ions such as less than 4000 ppm, more specifically less than 2000 ppm, more specifically less than 1000 ppm, more specifically less than 500 ppm, more specifically less than 100 ppm, most specifically less than 20 ppm of divalent ions based on total amount of water. More specifically, these amounts relate to the calcium and/or magnesium containing salts.
- the water used preferably originates from the formation from which hydrocarbons are to be recovered.
- said water is brine, which is a salt (for example NaCl) containing aqueous solution.
- a salt for example NaCl
- water is taken from produced water obtained from a hydrocarbon recovery process.
- each the surfactant composition and the hydrocarbon recovery formulation can comprise polymer.
- the polymer can be added to the surfactant composition before addition of water to dilute the surfactant composition to attain the concentration required for the enhanced hydrocarbon recovery formulation to be injected into the formation, it can be added simultaneous with the water or it can be added after the addition of water. If polymer is added simultaneous with the water it can be added separately or together with the water.
- the main function of the polymer is to increase viscosity. That is, the polymer should be a viscosity increasing polymer. The reduction of water mobility may allow the hydrocarbons to be more easily mobilised through the hydrocarbon containing formation. More in particular, the polymer should increase the viscosity of water or an aqueous fluid in which the surfactant composition of the present invention, comprising surfactant and organic amine, has been dissolved thereby producing enhanced hydrocarbon recovery formulation which may be injected into a hydrocarbon containing formation.
- Suitable commercially available polymers include Flopaam polymer commercially from SNF Floerger, Alcoflood or Aspiro EOR polymer commercially available from Basf, Tramflocas polymer commercially available from Tramfloc
- HE polymers commercially available from Chevron Phillips Chemical Co. and further hydrocarbon recovery polymers commercially available from ZL EOR Chemicals Ltd., GuangyaChem, Shandong Xingang Chemical Co. Ltd., Beijing Hengju Nalco and Kemira.
- a specific suitable polymer commercially available from SNF Floerger is Flopaam 3630 which is a partially hydro lysed polyacrylamide.
- Flopaam, Alcoflood, Aspiro, Tramflocas and HE are trade names.
- the molecular weight of the polymer should be sufficiently high to increase viscosity.
- the molecular weight of the polymer is at least 1 million Dalton, more suitably at least 2 million Dalton, most suitably at least 4 million Dalton.
- the maximum for the molecular weight of the polymer is not essential.
- the molecular weight of the polymer is at most 30 million Dalton, more suitably at most 25 million Dalton.
- the polymer may be a homopolymer, a copolymer or a terpolymer. Still further, the polymer may be a synthetic polymer or a biopolymer or a derivative of a biopolymer. Examples of suitable biopolymers or derivatives of biopolymers include xanthan gum, guar gum, schizophyllan, scleroglucan and chitosan.
- substituent(s), if any, is (are) selected from the group consisting of hydrogen and alkyl, preferably C1-C4 alkyl, more preferably methyl. Most preferably, said remaining substituent(s), if any, is (are) hydrogen.
- a polymer is used that is made from such ethylenically unsaturated monomer.
- ethylenically unsaturated monomer as defined above, are acrylamide, acrylic acid, lauryl acrylate, vinyl alcohol, vinylpyrrolidone, and styrene sulfonic acid and 2-acrylamido-2-methylpropane sulfonic acid.
- ethylenic homopolymers that are made from such ethylenically unsaturated monomers are polyacrylamide, polyacrylate, polylauryl acrylate, polyvinyl alcohol, polyvinylpyrrolidone, and polystyrene sulfonate and poly(2- acrylamido-2-methylpropane sulfonate).
- copolymers or terpolymers may also be used.
- suitable ethylenic copolymers include copolymers of acrylic acid and acrylamide, acrylic acid and lauryl acrylate, and lauryl acrylate and acrylamide.
- the polymer which may be used in the present invention is a polyacrylamide, more preferably a partially hydrolysed polyacrylamide.
- M + may be an alkali metal cation, such as a sodium ion, or an ammonium ion.
- the extent of hydrolysis is not essential and may vary within wide ranges. For example, 1 to 99 mole , or 5 to 95 mole , or 10 to 90 mole , suitably 15 to 40 mole , more suitably 20 to 35 mole , of the
- polyacrylamide may be hydrolysed.
- a co-solvent may be incorporated either into the surfactant composition or into the hydrocarbon recovery formulation or into both, where the co- solvent may be a low molecular weight alcohol including, but not limited to, methanol, ethanol, and iso-propanol, isobutyl alcohol, secondary butyl alcohol, n- butyl alcohol, t-butyl alcohol, or a glycol including, but not limited to, ethylene glycol, 1,3-propanediol, 1,2-propandiol, diethylene glycol butyl ether, triethylene glycol butyl ether, or a sulfo succinate including, but not limited to, sodium dihexyl sulfo succinate.
- the co- solvent may be a low molecular weight alcohol including, but not limited to, methanol, ethanol, and iso-propanol, isobutyl alcohol, secondary butyl alcohol, n- butyl alcohol, t-butyl alcohol, or a glyco
- the co-solvent also can be an alkoxylated low molecular weight alcohol including, but not limited to isobutyl alcohol with 1-15 ethylene oxide groups, preferably 1-4 ethylene oxide groups.
- the alkylene oxide groups may comprise any alkylene oxide groups.
- said alkylene oxide groups may comprise ethylene oxide groups, propylene oxide groups and butylene oxide groups or a mixture thereof, such as a mixture of ethylene oxide and propylene oxide groups. In case of a mixture of ethylene oxide and propylene oxide groups, the mixture may be random or blockwise.
- the co-solvent may be utilized for assisting in prevention of formation of a viscous emulsion. If present, the co-solvent can be present in an amount of from 100 ppm to 50,000 ppm, or from 500 ppm to 5,000 ppm of the total hydrocarbon recovery formulation. A co-solvent may be absent from the hydrocarbon recovery formulation. The co-solvent can be added as part of the water or as part of the additive solution.
- paraffin inhibitor may be incorporated either into the surfactant composition or into the hydrocarbon recovery formulation or into both to inhibit the formation of a viscous paraffin-containing emulsion in the mobilized oil by inhibiting the agglomeration of paraffins in the oil.
- the mobilized oil therefore, may flow more freely through the formation for production relative to mobilized oil in which paraffins enhance the formation of viscous emulsions.
- the paraffin inhibitor of the hydrocarbon recovery formulation may be a compound effective to inhibit or suppress formation of a paraffin-containing emulsion.
- the paraffin inhibitor may be a compound effective to inhibit or suppress agglomeration of paraffins to inhibit or suppress paraffinic wax crystal growth in the oil of the formation upon contact of the hydrocarbon recovery formulation with the oil in the formation.
- the paraffin inhibitor may be any commercially available conventional crude oil pour point depressant or flow improver that is dispersible, and can be soluble, in the fluid of the hydrocarbon recovery formulation in the presence of the other components of the hydrocarbon recovery formulation, and that is effective to inhibit or suppress formation of a paraffin-nucleated emulsion in the oil of the formation.
- the paraffin inhibitor may be selected from the group consisting of alkyl acrylate copolymers, alkyl methacrylate copolymers, alkyl acrylate vinylpyridine copolymers, ethylene vinylacetate copolymers, maleic anhydride ester copolymers, styrene anhydride ester copolymers, branched polyethylenes, and combinations thereof.
- paraffin inhibitor can be added as part of the water or separately. It can be advantageous if the paraffin inhibitor is present in the surfactant composition.
- Commercially available paraffin inhibitors that may be used in the hydrocarbon recovery formulation include HiTEC 5714, HiTEC 5788, and HiTEC 672 available from Afton Chemical Corp; FLOTRON D1330 available from Champion Technologies; and INFINEUM V300 series available from Infineum International.
- the paraffin inhibitor may be present in the hydrocarbon recovery formulation in an amount of from 5 ppm to 5,000 ppm, or from 10 ppm to 1,000 ppm, or from 15 ppm to 500 ppm, or from 20 ppm to 300 ppm based on total amount of formulation.
- scale inhibitor be incorporated either into the surfactant composition or into the hydrocarbon recovery formulation or into both.
- Scale inhibitors are systems to delay, reduce and/or prevent scale deposition. These include acrylic acid polymers, maleic acid polymers and phosphonates inorganic phosphate, organophosphorous and organic polymer backbones. Examples include
- phosphonobutane-l,2,4-tricarboxylic acid amino-trimethylene phosphonic acid and l-hydroxyethylidene-l,l-diphosphonic acid, polyacrylic acid,
- phosphinopolyacrylates polymaleic acids, maleic acid terpolymers, sulfonic acid copolymers, such as sulfonated phosphonocarboxylic acid, and polyvinyl sulfonates.
- the scale inhibitors are selected from the group consisting of poly- phosphonocarboxylic acid and diethylenetriamine-penta(methylene phosphonic acid) and mixtures thereof.
- Another type of scale inhibitors are chelating agents. Chelating agents can be aminopolycarboxylic or polycarboxylic or carbohydrate in structure, they can be used in the acidic or salt form. Non limiting examples are
- iminodisuccinic acid polyaspartic acid, ethylenediamine-N,N'-disuccinic acid, L- glutamic acid N,N-diacetic acid, tetrasodium salt, iminodiacetic acid, nitrilotriacetic acid, ethylenediaminetetraacetic acid, diethylenetriaminepentaacetic acid, citric acid, methylglycine ⁇ , ⁇ -diacetic acid, glucoheptonic acid, ethanoldiglycinic acid, hydro xyethylethylenediaminetriacetic acid and mixtures thereof.
- each the surfactant composition and the hydrocarbon recovery formulation may additionally comprise one or more compounds selected from the group consisting of polymer, paraffin inhibitors, scale inhibitors and co-solvents more specifically such compounds as described above.
- the amount of surfactant present in the hydrocarbon recovery formulation may be of from 0.01 to 2 wt.%, preferably 0.05 to 1.5 wt.%, more preferably 0.1 to 1.0 wt.%, most preferably 0.1 to 0.5 wt.%.
- the amount of polymer (if any) in said hydrocarbon recovery formulation may be of from 0.05 to 2 wt.%, preferably 0.05 to 1.5 wt.%, more preferably 0.05 to 1.0 wt.%, most preferably 0.05 to 0.5 wt.%.
- the amount of organic amine in the hydrocarbon recovery formulation can be from 0.01 to 2 %wt, more specifically from 0.05 to 1 %wt, more specifically from 0.1 to 0.6 %wt, more specifically from 0.1 to 0.3 %wt. All amounts are based on total amount of hydrocarbon recovery formulation. For the amount of organic amine, cation of the organic amine of the surfactant is disregarded.
- a hydrocarbon recovery formulation additionally comprises an alkaline agent and an inorganic salt.
- the expression alkaline agent refers to a basic, ionic salt of an alkali metal or alkaline earth metal, preferably an alkali metal, which salt is a base that dissolves in water yielding a solution having a pH greater than 7.
- Alkaline agents are also commonly referred to as alkalis or alkali agents.
- the main function of an alkaline agent in a surfactant composition is to lower rock retention or adsorption.
- the expression inorganic salt refers to a salt that does not contain carbon atoms. The inorganic salt may be added to create an active formulation to recovery hydrocarbons.
- the hydrocarbon recovery formulation derived from the current surfactant composition does not require the presence of added alkaline agent or inorganic salt. Therefore, the surfactant composition preferably does not contain these compounds either.
- each of the present surfactant composition and hydrocarbon recovery formulation are prepared by mixing the various components which components do not comprise inorganic salt and which components do not comprise alkaline agent other than organic amine.
- the surfactant composition and the hydrocarbon recovery formulation do not comprise added alkaline agent other than organic amine and do not comprise added inorganic salt.
- the surfactant composition of the present invention does not comprise alkaline agent other than organic amine.
- the surfactant composition of the present invention does not comprise inorganic salt.
- the hydrocarbon recovery formulation does not comprise alkaline agent other than organic amine.
- the hydrocarbon recovery formulation does not comprise inorganic salt.
- the surfactant composition and hydrocarbon recovery formulation do not comprise alkaline agent other than organic amine and do not comprise inorganic salt.
- Various ethanolamine and surfactant(s) containing compositions were prepared in the following way. Liquid ethanolamine (additionally containing 0.25 wt.% of water) and liquid C10-13ABS (additionally containing 0.2 wt.% of water) and/or liquid C14-30 ABS (additionally containing 0.4 wt.% of water) were blended in a blending vessel while stirring. The weight ratios of the 2 surfactants in the various compositions are indicated in Table 1. Further, the molar ratios of ethanolamine to total surfactant (ClO-13 ABS and/or C14-30 ABS) in the various compositions are indicated in Table 1. The resulting (undiluted/concentrated) compositions had a clear appearance, showing no haze and no precipitates (see also Table 1).
- the above diluted compositions were mixed with crude oil (having a TAN of 0.8 mg KOH/g) in a weight ratio of 1:2 (oil to diluted composition). The components were mixed and allowed to stand for at least 24 hours.
- diluted compositions comprising ammonium hydroxide (NH4OH) and the above surfactant(s) were prepared using the same brine as described above and using a 10 wt. solution of NH3 in water, i.e. NH 3 (aq). First the surfactant(s) was (were) added to the brine, followed by said ammonia solution.
- the diluted compositions contained 0.3 wt, based on total amount of composition, of the surfactants ClO-13 ABS and/or C14-ABS. Table 2 shows the weight ratio of ClO-13 ABS to C14-30 ABS for each of said diluted compositions, as well as the amount of NH4OH based on total amount of the composition.
- the visual appearance of the diluted compositions was assessed and further it was assessed for each diluted composition whether or not an active formulation could be identified. The results of these assessments are also included in Table 2.
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Abstract
Surfactant composition comprising surfactant and organic amine in which the molar ratio of the organic amine to surfactant is at least 1:1 and the amount of water is of from 0 to at most 40 % by weight, process for preparing such surfactant composition and a process for recovering oil with the help of such surfactant composition.
Description
SURFACTANT COMPOSITION
FIELD OF THE INVENTION
The present invention is directed to a surfactant composition, a process for preparing such surfactant composition and a process for recovering oil with the help of such surfactant composition.
BACKGROUND TO THE INVENTION
In the recovery of oil from a subterranean formation, it is possible to recover only a portion of the oil in the formation using primary recovery methods utilizing the natural formation pressure to produce the oil. A portion of the oil that cannot be produced from the formation using primary recovery methods may be produced by improved or enhanced oil recovery (EOR) methods.
An enhanced oil recovery method utilizes an alkaline surfactant flood in an oil- bearing formation to increase the amount of oil recovered from the formation. In such process, an aqueous dispersion of an alkali and a surfactant is injected into an oil-bearing formation to increase recovery of oil from the formation, either after primary recovery or after a secondary recovery waterflood. The surfactant flood enhances recovery of oil from the formation by lowering interfacial tension between oil and water phases in the formation, thereby mobilizing the oil for production. Interfacial tension between the oil and water phases in the formation is reduced by the surfactant of the flood and by the formation of soaps by alkali interaction with acids in the oil. However, different reservoirs can have very different characteristics such as crude oil type, temperature and water composition such as salinity and hardness. It is desirable that an alkali surfactant flood is effective over a wide range of operating conditions including the surfactant composition which can change in the formation due to the different surfactants adhering to the formation to a different extent.
Use of alkaline surfactant enhanced oil recovery to recover oil may, however, be constrained by the amount of space available as storage facilities must be provided for each the surfactant and the alkali. Additionally, the separate transport and supply of each surfactant can be cumbersome from a logistical point of view.
Alkalis most commonly used as the alkali in enhanced oil recovery processes include hydroxides and carbonates, and the most common alkali is sodium carbonate.
In oil-bearing formations containing a significant concentration of calcium ions dispersed in water and/or oil in the formation or dispersed along the surfaces of the formation, use of an alkali such as a carbonate in an alkaline surfactant flood enhanced oil recovery process contributes to the build-up of scale in production well strings. Water-soluble alkalis used in an alkaline surfactant flood such as sodium carbonate react with calcium from the formation water, oil, or surfaces to form calcium carbonate. Contact of the alkali carbonate of the alkaline surfactant flood with calcium in the formation near the production well induces the formation of calcium carbonate, some of which precipitates and deposits as scale in the production well strings. When the calcium content of a formation is high, such scale deposition may require that the production string either be periodically treated to remove the scale or that the production string be periodically replaced.
EP3168277 describes a synthetic anionic sulphur-containing surfactant composition prepared by contacting a surfactant precursor with ammonia liquid applied in an amount in excess to that required for stoichiometric neutralization of the surfactant precursor. The ammonia preferably is anhydrous liquid. Unfortunately, some ammonia neutralized surfactant compositions were found to have less favourable properties when applied in enhanced hydrocarbon recovery.
WO 00/42140 describes anionic surfactant compositions which can be neutralized by the addition of a basic compound such as alkanolamines, alkyl amines, ammonium hydroxide, NaOH, KOH and mixtures thereof.
Surfactant compositions for enhanced hydrocarbon recovery are transported to a hydrocarbon recovery location and stored at that location in the form of an aqueous solution containing for example 30 to 35 wt.% of the surfactant. At the hydrocarbon recovery location, such surfactant solution will then be further diluted to a
0.1-1 wt.% surfactant concentration in the solution to be injected into the
hydrocarbon containing formation. Having to transport 30-35 wt.% surfactant containing aqueous solutions thus involves the transport of substantial volumes of water to hydrocarbon recovery locations which may be very remote from the location where the surfactants were synthesized and/or which hydrocarbon recovery locations may not be easily accessible. However, it is generally considered unavoidable
because water has to be present during manufacture of the surfactant composition to complete synthesis of the surfactant or to dissolve one or more of the compounds such as the alkaline agent.
Further, surfactants for enhanced hydrocarbon recovery preferably are injected into a hydrocarbon containing formation as part of a single-phase solution. Formation of precipitate, liquid crystal or a second liquid phase can lead to non-uniform distribution of injected material and non-uniform transport owing to phase trapping or different mobilities of coexisting phases.
SUMMARY OF THE INVENTION
It is desired to find a surfactant composition which generates a sufficiently low interfacial tension between crude oil and water preferably at a variety of conditions. It is further desirable that such surfactant composition can be provided to a hydrocarbon containing formation as part of a single-phase solution. Another object would be to substantially reduce the amount of water present in the surfactant composition which is to be transported and stored. Another object is not to have to transport and store alkali and surfactant separately. A preferred object is to achieve several and preferably all of the objectives mentioned in this paragraph.
The present surfactant composition comprises surfactant and organic amine in which the molar ratio of the organic amine to surfactant is at least 1 : 1 and the amount of water is of from 0 to at most 40 % by weight.
The present invention further relates to a process for preparing such
composition, which comprises contacting organic amine with a surfactant precursor which is a compound according to formula (III) or its corresponding acid wherein formula (III) is as follows
wherein S is the negatively charged portion of the surfactant, N is a counter cation other than a cation of the organic amine and the product of p and q (p*q) equals r in which process the molar ratio of organic amine to anionic surfactant precursor is at least 2: 1 and the amount of water is of from 0 to at most 40 % by weight based on total amount of compounds present.
The present invention further relates to a process for recovering oil from an oil- bearing formation, comprising the steps of: (a) mixing with water a surfactant composition according to the present invention or a composition obtained by the
process for preparing a surfactant composition according to the present invention to form a hydrocarbon recovery formulation; (b) injecting the hydrocarbon recovery formulation as obtained in step (a) into the oil-bearing formation; and (c) producing oil from the oil-bearing formation.
DETAILED DESCRIPTION OF THE INVENTION
The amount of organic amine is the total amount of the organic amine present in the surfactant composition. The amount of surfactant is the total amount of surfactant present in the surfactant composition.
The surfactant composition preferably is a hydrocarbon recovery surfactant composition. This term means that the composition is suitable for hydrocarbon recovery from an oil-bearing formation.
In the present invention, the composition preferably is in the liquid state. The temperature at which the composition is to be liquid can range from -10 to + 100 °C, more specifically of from 0 to 50 °C, depending on the surface operating conditions at the hydrocarbon recovery location. Generally, the liquid state is meant the state of the composition at a temperature of 20 °C and atmospheric pressure.
Within the present specification, a compound may be characterised by its carbon number and/or molecular weight. In case reference is made to an average carbon number and/or average molecular weight, this means weight average. The average carbon number may be determined by NMR analysis.
Formulas in this specification represent a single molecule or class of molecules. If different molecules are present, the weight average numbers are to be used.
The organic amine can be any compound known to the skilled person to be suitable for dissolving surfactant and providing sufficient alkalinity to provide an appropriately low interfacial tension between crude oil and injected surfactant composition. The organic amine contains at least 1 amine group, preferably of from 1 to 6, most preferably 1 or 2 amine groups. The organic amine can contain any number of hydrogen and carbon atoms optionally in combination with hetero-atoms and can be acylic, cyclic, linear and branched. Preferably, the organic amine contains of from 2 to 10 carbon atoms, more specifically of from 2 to 6 carbon atoms, more specifically of from 2 to 4 carbon atoms. Preferably, the organic amine is N-R1R2 R3 wherein Ri and R2 independently are H or according to R4 ; R3 is according to R4 and
P4 is CnH2n+i or (CmH2mO)xH where n = 1, 2, 3 or 4, m = 2, 3 or 4 and x = 1, 2 or 3 wherein Ri, R2 and R3 each can be a different group in accordance with R4. The organic amine can be a mixture of two or more of the foregoing and/or following organic amines.
The organic amine preferably is selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, N- methyldiethanolamine, N-methylethanolamine, dimethylethanolamine, 2- (2- aminoethoxy) ethanol, ethylenediamine and morpholine. The organic amine more preferably is selected from the group consisting of monoethanolamine,
diethanolamine and triethanolamine. Most preferably, the organic amine is mo no ethano lamine .
A suitable group of organic amines are the branched alkoxyamines, more specifically the group consisting of monoisopropanolamine and di-isopropanolamine.
A suitable group of organic amines are the tertiary amines, more specifically the group consisting of N-methyldiethano lamine and dimethylethanolamine.
A suitable group of organic amines are the secondary amines more specifically the group consisting of N-methylethanolamine, diethanolamine and diethylamine, preferably consisting of N-methylethanolamine and diethanolamine.
A suitable group of organic amines are the primary amines more specifically the group consisting of monoethanolamine and isopropylamine, most specifically monoethanolamine. A suitable group of organic amines are the diamines, more specifically ethylenediamine.
A suitable group of organic amines are the cyclic amines more specifically morpholine.
A suitable group of organic amines are the aromatic amines more specifically aniline.
The organic amine preferably is soluble in water. Preferably, the organic amine has a pKa of at least 7, more preferably at least 8. Preferably, the organic amine has a pKa of at most 10, more preferably at most 9, more preferably at most 8. Preferably, the molecular weight of the organic amine is at least 50, more preferably at least 60, more preferably at least 63, more preferably at least 75. Preferably, the molecular weight of the organic amine is at most 500, more preferably at most 400, more preferably at most 300, more preferably at most 200, more preferably at most 150,
more preferably at most 100, more preferably less than 100, more preferably less than 80. The organic amine preferably is liquid at the operating conditions at which it is to be applied of which the temperature can range from -30 to +100 °C, more specifically of from -10 to +100 °C, more specifically of from 0 to 50 °C. Generally, the organic amine is liquid at a temperature of 20 °C. Further, the organic amine is preferably liquid at atmospheric pressure.
Although it is possible that a variety of organic amines are present, it is generally preferred that a single kind of organic amine is present.
As used in the present specification, the cation of the organic amine is a compound which only differs from the original organic amine in that one or more amines have been replaced by ammonium.
The surfactant composition comprises surfactant and organic amine in a molar ratio of organic amine to surfactant of at least 1 : 1, more specifically more than 1 : 1, more specifically at least 1.5: 1, more particularly at least 2: 1, more particularly at least 3: 1, more particularly at least 4: 1, more particularly at least 5: 1, more particularly at least 6: 1, more particularly at least 7: 1, more particularly at least 8: 1. The molar ratio of organic amine to surfactant generally will be at most 500: 1, more specifically at most 200: 1, more specifically at most 100: 1, more specifically at most 50: 1, more specifically at most 40: 1, more specifically at most 30: 1, more specifically at most 25: 1, more specifically at most 22: 1, more specifically at most
20: 1, more specifically at most 18: 1, more specifically at most 15: 1, more specifically at most 13: 1, more specifically at most 10: 1. Surfactant present in the surfactant composition can contain cation of the organic amine. These are to be disregarded for calculating the amount of organic amine present in the surfactant composition.
The preferred molar ratio of organic amine to surfactant depends on the specific circumstances. If the oil in the formation contains a relatively large amount of compounds which can be converted into soap, such as oil having a high Total Acid Number (TAN), the surfactant composition can have a relatively higher organic amine to surfactant ratio. A higher amount of organic amine is also desired if a substantial amount of organic amine will be lost in rock retention and adsorption in the formation.
The surfactant composition preferably comprises at least 30 wt, more preferably at least 40 wt, more preferably at least 50 wt, more preferably at least 60 wt, more preferably at least 70 wt, more preferably at least 80 wt, more preferably at least 85 wt, more preferably at least 90 wt, more preferably at least 95 wt of organic amine. The amount of organic amine generally will be at most
99.5 wt, more specifically at most 99 wt, more specifically at most 98 wt, more specifically at most 95 wt, more specifically at most 90 wt, more specifically at most 85 wt, more specifically at most 80 wt. All these amounts are amounts of organic amine based on total amount of surfactant formulation while disregarding cation of the organic amine which the surfactant may contain.
In the present invention, the surfactant composition contains either no water or only a limited amount of water, namely of from 0 to at most 40 % by weight ( wt), more particularly of from 0 to at most 30 wt, more particularly at most 20 wt, more particularly at most 10 wt, more particularly at most 7 wt, more preferably at most 5 wt. The amount of water in the present surfactant composition may be 0
%wt or at least 0.01 wt or at least 0.05 wt or at least 0.1 wt or at least 0.2 wt or at least 0.25 wt or at least 0.3 wt. Further, the amount of water in the present surfactant composition is at most 40 wt or may be at most 30 wt or at most 20 wt or at most 10 wt or at most 7 wt or at most 5 wt or at most 3 wt or at most 2 wt or at most 1 wt or at most 0.5 wt or at most 0.3 wt or at most 0.2 wt or at most 0.1 wt.
The amount of water is based on total amount of all compounds present in the surfactant composition including but not limited to surfactants, organic amine, water and any other compound which may be present.
The surfactant composition preferably comprises at least 2 wt of surfactant, more preferably at least 5 wt of surfactant, more preferably at least 10 wt of surfactant, more preferably at least 15 wt of surfactant, more preferably at least 20 wt of surfactant. The amount of surfactant preferably is at most 80 wt, more preferably at most 70 wt, more preferably at most 60 wt, more preferably at most 50 wt, more preferably at most 40 wt, more preferably at most 30 wt based on total amount of all compounds present in the surfactant composition.
Preferably, the surfactant composition comprises from 50 to 98 wt of organic amine and from 2 to 50 wt of surfactant which composition can contain further
compounds including water. Most preferably, the surfactant composition consists of from 50 to 98% wt of organic amine, from 2 to 50 wt of surfactant and from 0 to 10 wt of water.
The surfactant is any compound which stabilises mixtures of oil and water by reducing the interfacial tension at the interface between the oil and water molecules.
A surfactant generally comprises a hydrophilic part and a hydrophobic part. The present surfactant composition can contain nonionic and/or anionic and/or cationic surfactants. When the hydrophilic part of a surfactant comprises a negatively charged group like phosphonate, phosphate, sulfonate, sulphate or carboxylate, the surfactant is called anionic. Further, an anionic surfactant comprises a counter cation to compensate for this negative charge.
Examples of suitable nonionic surfactants are ethoxylates, fatty alcohol ethoxylates, alkylphenol ethoxylates, fatty acid ethoxylates, ethoxylated amines and/or fatty acid amides, terminally blocked ethoxylates, fatty acid esters of polyhydroxy compounds, fatty acid esters of glycerol, fatty acid esters of sorbitol, fatty acid esters of sucrose, alkyl polyglucosides, and amine oxides.
A preferred group of nonionic surfactants is according to the following formula [RV- [R'-0]x-H] wherein R is hydrogen or an organic group which can be linear, branched, or cyclic, V is a heteroatom, preferably O or N (wherein N can be NH), R'-O is an alkylene oxide group originating from alkylene oxide and x is 1 or more.
Preferably, x is of from 1 to 100, more specifically of from 1 to 30, more specifically of from 1 to 14, more specifically of from 1 to 10. The alkylene oxide groups may comprise any alkylene oxide groups. For example, said alkylene oxide groups may comprise ethylene oxide groups, propylene oxide groups and butylene oxide groups or a mixture thereof, such as a mixture of ethylene oxide and propylene oxide groups.
In case of a mixture of ethylene oxide and propylene oxide groups and optionally butylene oxide groups, the mixture may be random or blockwise. In particular, the alkylene oxide groups in above exemplary formula may comprise or consist of propylene oxide or ethylene oxide or butylene oxide. Further, said alkylene oxide groups may comprise or consist of a random mixture of propylene oxide and ethylene oxide and optionally butylene oxide. Further, said alkylene oxide groups may comprise or consist of a propylene oxide block, adjacent to the RV-moiety in said formula, followed by an ethylene oxide block. Further, said alkylene oxide
groups may comprise or consist of an ethylene oxide block, adjacent to the RV- moiety in said formula, followed by a propylene oxide block. The surfactant can be any combination of surfactants containing at least one of the foregoing nonionic surfactants or mixture of nonionic surfactants. The nonionic surfactant can be a mixture of two or more of the foregoing nonionic surfactants.
An anionic surfactant generally has the following formula (I) [Sm"][Mn+]0 wherein S is the negatively charged portion of the anionic surfactant and M is a counter cation. In the formula (I), m and n are integers, m may be 1, 2 or 3. For a variety of compounds for which a weight average is to be used, m and n can be of from 1 to 3. Further, o may be any number which ensures that the anionic surfactant is electrically neutral. That is to say, the product of n and o (n*o) should equal m. o may be a number in the range of from 0.25 to 3, preferably 0.5 to 3. Said negatively charged portion S thus comprises (i) the hydrophilic part, which comprises a negatively charged group, and (ii) the hydrophobic part of the anionic surfactant. The counter cation, denoted as Mn+, may be an organic cation, such as ammonium or the counter cation may be a metal cation, such as an alkali metal cation or an alkaline earth metal cation. The alkali metal cation can be sodium cation or potassium cation and the alkaline earth metal cation can be magnesium cation or calcium cation. The preferred counter cation in our case is cation of the organic amine.
A preferred class of anionic surfactants are the surfactants of the following formula (II)
(II) [RV- [R'-0]x-Am ] [Mn+]0
wherein R is hydrogen or an organic group, V is a heteroatom, preferably O or N (wherein N can be NH), R'-O is an alkylene oxide group originating from alkylene oxide, x is 0 or more, A is a negatively charged group which may consist of one or more negatively charged components with the negative charge of all components together being m, M is a counter cation and the product of n and o (n*o) equals m. Preferably, x is of from 0 to 100, more specifically of from 0 to 30, more specifically of from 0 to 20, more specifically of from 0 to 14, more specifically of from 0 to 8. R can have a total number of from 5 to 100 and can be based on a Guerbet alcohol more specifically a 2-alkyl-l-alkanol having a total number of carbon atoms of from 10 to 50 or on tristyrylphenol. In the above exemplary formula (II), m and n are integers, m may be 1, 2 or 3. For a variety of compounds for which a weight average
is to be used, m and n can be of from 1 to 3. Further, o may be any number which ensures that the anionic surfactant is electrically neutral. That is to say, the product of n and o (n*o) should equal m. o may be a number in the range of from 0.25 to 3, preferably 0.5 to 3.
The alkylene oxide groups in above exemplary formula (II) may comprise any alkylene oxide groups. For example, said alkylene oxide groups may comprise ethylene oxide groups, propylene oxide groups and butylene oxide groups or a mixture thereof, such as a mixture of ethylene oxide and propylene oxide groups. In case of a mixture of ethylene oxide and propylene oxide groups and optionally butylene oxide groups, the mixture may be random or blockwise. In particular, the alkylene oxide groups in above exemplary formula (II) may comprise or consist of propylene oxide or ethylene oxide or butylene oxide. Further, said alkylene oxide groups may comprise or consist of a random mixture of propylene oxide and ethylene oxide and optionally butylene oxide. Further, said alkylene oxide groups may comprise or consist of a propylene oxide block, adjacent to the RV-moiety in said formula (II), followed by an ethylene oxide block. Further, said alkylene oxide groups may comprise or consist of an ethylene oxide block, adjacent to the RV- moiety in said formula (II), followed by a propylene oxide block.
The negatively charged group, denoted as Am" in above exemplary formula (II), may be any negatively charged group. Said negatively charged group is preferably a
-SO3" moiety (either sulfate or sulfonate). Further, said negatively charged group may be a group comprising the -C(=0)0" moiety (carboxylate).
The anionic surfactant in the surfactant composition of the present invention may be any one of the anionic surfactants, or a mixture of such surfactants, that are known to effect recovery of hydrocarbons from hydrocarbon containing formations.
Preferably, the anionic surfactant in the composition of the present invention is selected from the group consisting of:
a) alkyl aryl sulfonates,
b) alkyl carboxylates;
c) alkyl alkoxy carboxylates;
d) alkyl alkoxy sulphates;
e) alkyl sulphates;
f) internal and alpha olefin sulfonates;
g) alkyl alkoxy glyceryl ether sulfonates; and
h) any mixture of the foregoing anionic surfactants.
More preferably, the anionic surfactant in the composition of the present invention is selected from the group consisting of a surfactant as mentioned under a) above, a surfactant as mentioned under b) above, a surfactant as mentioned under c) above or any mixture of said surfactants. These compounds have the advantage that these can be manufactured by neutralizing the corresponding acid with the organic amine in the presence of a limited amount of water. In this way, advantageously, an intermediate step of neutralizing the acid form of the surfactant with for example NaOH, resulting in the sodium form of the surfactant, may be omitted. Most preferably, the anionic surfactant in the composition of the present invention is a surfactant as mentioned under a) above.
Surfactants as mentioned under a) can have attached a linear or branched alkyl group, preferably a predominantly linear alkyl group, for example C10-C30 preferably C15-C18 alkyl group, either via its terminal carbon atom or an internal carbon atom, to a benzene molecule which benzene molecule is also substituted with a sulfonate group on another position, preferably at the para position, and which benzene molecule may be further substituted at the remaining positions, for example with alkyl groups, such as a methyl group or ethyl group to form toluene or xylene or a derivative thereof. Examples of suitable alkyl aryl sulfonates that can be used as anionic surfactant in the present invention are disclosed in US20090163669.
US20090163669 describes tri- alkyl substituted benzene sulfonates, such as the sulfonates of the alkylation product of ortho-xylene with a mixture of Ci2-C3o+ linear alpha-olefins. Examples of suitable alkyl aryl sulfonates that can also be used as anionic surfactant in the present invention are disclosed in WO0042140. Examples of suitable alkylaryl sulfonates or sulphonic acids are sodium dodecyl benzene sulfonate, dodecyl benzene sulfonic acid, XOF-20S, XOF-22S, XOF-23S, XOF-25S, XOF-26S, XOF-30S, XOF-20A, XOF-22A, XOF-23A, XOF-25A, XOF-26A, XOF- 30A as commercially available from Huntsman Chemicals, Aristonate L, Aristonate M, Aristonate H, Aristonate VH2, Calsoft LAS-99, Pilot EM-99 as commercially available from Pilot Chemical, ENORDET LTS-18 alkyltoluene sulfonate surfactant as commercially available from Shell Chemicals, Petrostep A6, Biosoft S101,
Biosoft LA Acid, Biosoft 411 E, Biosoft N300, Biosoft G-3300 as commercially available from Stepan, and Soloterra 117H as commercially available from Sasol.
The alkyl-carboxylates mentioned under b), have the general formula
R[COOH]b. R is a hydrocarbon chain predominantly containing C and H but can also contain heteroatoms. R can be acyclic, linear, branched, cyclic or aromatic. R contains from 8 to 100 carbon atoms and b can be 1, 2 or 3. Preferably, the number of carbon atoms is at most 75, more specifically at most 50, more specifically at most 35, more specifically at most 25, more specifically at most 14. The alkyl- carboxylates can be from natural or petrochemical feedstock.
These anionic surfactants of b) can be directly derived from fatty acids. The alkyl carboxylates may be any fatty acid or mixture of fatty acids. Its fatty acid component(s) are preferably derived from a biological source, more preferably a vegetable source. They may be saturated or unsaturated; if the latter, they may have one or more, preferably up to 6, double bonds. They may be linear or branched, cyclic or polycyclic. Suitably they will have from 6 to 30, preferably 10 to 30, more suitably from 10 to 22 or from 10 to 18 carbon atoms including the acid group(s)— C02H. A fatty acid will typically comprise a mixture of different fatty acids of different chain lengths, depending on its source.
The fatty acid used in the present invention is preferably derived from tall oil, vegetable fatty acids and/or animal fatty acids.
In a preferred embodiment, the fatty acid composition contains fatty acids derived from plant sources such as tall oil and/or vegetable oils. A preferred composition contains less than 5%, preferably less than 3% saturated fatty acids calculated on the total weight of said fatty acids composition and more than 90%, preferably more than 95%, more preferably more than 98% unsaturated fatty acids calculated on the total weight of said fatty acids.
In another preferred embodiment, the fatty acid composition contains rosin acids derived from plant sources such as tall oil. A preferred composition contains more than 2%wt, preferably more than 5%wt, preferably more than 10%wt, preferably more than 20%wt, most preferably more than 30%wt rosin acids calculated on the total weight of fatty acid. Rosin acids are monocarboxylic diterpene acids, the most common of which has the molecular formula C20H30O2. The rosin- based acids can be selected from abietic acid, dihydroabietic acid, dehydroabietic
acid, neoabietic acid, pimaric acid, levopimaric acid, palustric acid, isopimaric and other derivatives based on the diterpene structure which can be present as mixtures. The rosin acids can be obtained from tall oil or gum rosin.
The surfactants mentioned under c) may be derived from a fatty acid by converting the carboxylate group of the original fatty acid to an alcohol and subsequent alkoxylation and carboxylation to obtain the alkyl alkoxylated
carboxylate.
The anionic surfactant mentioned under f) above can be an internal olefin sulfonate. The average carbon number for the such internal olefin sulfonate may vary within wide ranges, such as from 5 to 40, suitably 10 to 35, more suitably 15 to 32.
Internal olefin sulfonates are made from an internal olefin molecule whose double bond is located anywhere along the carbon chain except at a terminal carbon atom. Internal olefin molecules may be made by double bond isomerisation of alpha-olefin molecules whose double bond is located at a terminal position. Generally, such isomerisation results in a mixture of internal olefin molecules whose double bonds are located at different internal positions. The mixture that results from such preparation may also comprise a minor amount of alpha-olefins, for example up to 5%, suitably up to 3%. Internal olefins can be converted into the corresponding anionic surfactants in any way known to be suitable by the person skilled in the art.
Internal olefin sulfonates may have a weight ratio of branched internal olefin sulfonates molecules to linear internal olefin sulfonates molecules which is greater than 0 to smaller than 11 :89. Branched internal olefin sulfonates molecules are internal olefin sulfonates molecules derived from internal olefin molecules which comprise one or more branches. Linear internal olefin sulfonates molecules are internal olefin sulfonates molecules derived from internal olefin molecules which are linear, that is to say which comprise no branches (unbranched internal olefin molecules). Said weight ratio of branched internal olefin sulfonates molecules to linear internal olefin sulfonates molecules may be determined by gas
chromatography (GC). Further, said determination may be performed on the internal olefin sulfonates precursor, that is to say on the olefin mixture before it is sulfonated.
Preferably, said weight ratio of branched internal olefin sulfonates molecules to linear internal olefin sulfonates molecules is greater than 0 to smaller than 10:90,
more preferably of from 0.1:99.9 to 9:91, even more preferably of from 1:99 to 8:92, and most preferably of from 2:98 to 7:93.
Branches in the above-mentioned branched internal olefin sulfonates molecules may include methyl, ethyl and/or higher molecular weight branches including propyl branches. Methyl branches may represent from 5 to 50%, more suitably from 10 to
40%, most suitably from 15 to 30%, of the total number of branches. Ethyl branches may represent from 10 to 60%, more suitably from 20 to 50%, most suitably from 25 to 40%, of the total number of branches. Other (higher molecular weight) branches other than methyl or ethyl may represent from 15 to 70%, more suitably from 30 to 60%, most suitably from 35 to 50%, of the total number of branches. Said percentages may be determined by 13C-NMR analysis. Further, said determination is preferably performed on the internal olefin sulfonates precursor, that is to say on the olefin mixture before it is sulfonated.
The average carbon number for the internal olefin sulfonates may vary within wide ranges, such as from 5 to 40, suitably 10 to 35, more suitably 15 to 30, most suitably 18 to 24. Further, the average molecular weight for the internal olefin sulfonates is neither essential and may also vary within wide ranges, such as from 100 to 500, suitably 150 to 450, more suitably 200 to 400 g/mole, most suitably 250 to 350 g/mole.
The surfactant can be any combination of surfactants containing at least one of the foregoing anionic surfactants or mixture of anionic surfactants. The anionic surfactant can be a mixture of two or more of the foregoing anionic surfactants.
A suitable class of cationic surfactants comprises compounds of the following formula (IV)
[R1R2R3R4A+] in the above formula (IV) represents the cation of the salt while A is nitrogen or phosphorus, preferably nitrogen. R1, R2, R3 and R4 in the above formula (IV) may be the same or different and each of R1, R2, R3 and R4 is a hydrocarbyl group containing 6 to 26 carbon atoms, preferably 8 to 24 carbon atoms, more preferably 10 to 22 carbon atoms, more preferably 12 to 20 carbon atoms, for example 12 or 14 carbon atoms. Said hydrocarbyl group may be an alkyl group, cycloalkyl group, alkenyl group or aromatic group, suitably an alkyl group or cycloalkyl group, more suitably an alkyl group. Said hydrocarbyl group may be
substituted by another hydrocarbyl group as described hereinbefore or by a substituent which contains one or more heteroatoms, such as a hydroxy group or an alkoxy group. When said hydrocarbyl group is an alkyl group, said alkyl group may be a linear or branched alkyl group containing a number of carbon atoms as described hereinbefore. Preferably, said alkyl group is linear and contains a number of carbon atoms as described hereinbefore. Suitable linear alkyl groups for R1, R2R3and R4in the above formula (IV) are dodecyl, tetradecyl, hexadecyl, octadecyl and eicosyl, more suitably dodecyl and tetradecyl.
[X ] in the above formula (IV) represents the anion of the salt. The nature of the anion is not considered essential. Said anion may be selected from the group consisting of halide, hydroxide, sulfate, phosphate, sulfonate and carboxylate ions. A suitable sulfonate ion is of formula R-S(=0)20" wherein R is a hydrocarbyl group, preferably an alkyl group, preferably containing 1 to 4 carbon atoms, more preferably 1 or 2 carbon atoms. A suitable carboxylate ion is of formula R-C(=0)0" wherein R is a hydrocarbyl group, preferably an alkyl group, preferably containing 1 to 4 carbon atoms, more preferably 1 or 2 carbon atoms. Preferably, said anion is a halide ion, which is preferably selected from fluoride, chloride, bromide and iodide, more preferably chloride and bromide, most preferably bromide.
In the above formula (IV) for the salt, m = n = 1, 2 or 3, preferably 1. Where m = n = 1, the anion in the salt of the above formula (IV) may be a halide, hydroxide, sulfonate or carboxylate as described hereinbefore. Where m = n = 2, said anion may for example be the sulfate anion. Where m = n = 3, said anion may for example be the phosphate anion.
Preferably, the cation from the salt of formula (IV) is a quaternary ammonium cation of formula [R1R2R3R4N+] wherein R1 to R4 are as defined above. Preferably, in said quaternary ammonium cation, each of R1, R2, R3 and R4 is a preferably linear alkyl group containing 10 to 22 carbon atoms, more preferably 12 to 20 carbon atoms (e.g. dodecyl and tetradecyl). Said quaternary ammonium cation of formula
[R1R2R3R4N+] may be combined with any anion as defined above, such as a halide, for example chloride or bromide. Suitable examples for cationic surfactants are tetra( dodecyl) ammonium bromide and tetra(tetradecyl) ammonium bromide.
The cationic surfactant can be a mixture of two or more of the foregoing cationic surfactants.
The surfactant can be any combination of surfactants containing at least one of the foregoing surfactants or mixture of surfactants. The surfactant can be anionic surfactant and nonionic surfactant, anionic surfactant and mixture of nonionic surfactants, mixture of anionic surfactants and a nonionic surfactant and mixture of nonionic surfactants and mixture of anionic surfactants.
The surfactant composition can be prepared by any method known to the skilled person. Said composition can be prepared by mixing surfactant and organic amine optionally in the presence of water. The amount of water can be limited due to the presence of the organic amine. Additional compounds such as polymers, scale inhibitors, paraffin inhibitors and co-solvents can be incorporated in the surfactant composition or can be incorporated later when the hydrocarbon recovery formulation is prepared.
Surprisingly, it has been found that a mixture of organic amine and surfactants, more especially hydrocarbon recovery surfactants, has a viscosity which makes it easy to mix, transport and store thereby allowing to convert an anionic surfactant precursor into the corresponding surfactant while at the same time adding the excess organic amine required for hydrocarbon recovery. Therefore, it is preferred that organic amine is used both for preparing anionic surfactant and for incorporating alkalinity. Such surfactant composition preferably comprises organic amine and further anionic surfactants comprising the cation of the organic amine as the cationic counterion.
Further, the present invention relates to a process for preparing the above- described surfactant composition, which comprises contacting organic amine with a surfactant precursor which is a compound according to formula (III) or its corresponding acid wherein formula (III) is as follows
(III) [Sr ] [NP+]q
wherein S is the negatively charged portion of the surfactant, N is a counter cation other than cation of the organic amine and the product of p and q (p*q) equals r in which process the molar ratio of organic amine to anionic surfactant precursor is at least 2:1 and the amount of water is of from 0 to at most 40 % by weight based on total amount of compounds present, r and p are integers which may be 1, 2 or 3. For a variety of compounds for which a weight average is to be used, r and p can be of
from 1 to 3. Further, q may be any number which ensures that the anionic surfactant is electrically neutral.
In the above-mentioned surfactant composition preparation process, the molar ratio of organic amine to anionic surfactant precursor is at least 2:1, more specifically more than 2:1, more specifically at least 2.5:1, more particularly at least 3:1, more particularly at least 4:1, more particularly at least 5:1, more particularly at least 6:1, more particularly at least 7:1, more particularly at least 8:1, more particularly at least 9:1. The molar ratio of organic amine to surfactant generally will be at most 500:1, more specifically at most 200:1, more specifically at most 100:1, more specifically at most 50:1, more specifically at most 40:1, more specifically at most 30:1, more specifically at most 25:1, more specifically at most 22:1, more specifically at most 20:1, more specifically at most 18:1, more specifically at most 15:1, more specifically at most 13:1, more specifically at most 10:1.
The person skilled in the art will be aware of suitable operating conditions for such process. Preferably, the anionic surfactant precursor is contacted with the organic amine at a temperature in the range of from 0 to 100 °C. The pressure can vary widely but preferably ambient pressure is used. Due to the presence of organic amine, the amount of water can be limited. Further, in the above-mentioned surfactant composition preparation process, the amount of water is of from 0 to at most 40 % by weight ( wt), based on total amount of mixture In said process, either no water or only a limited amount of water, namely of from 0 to at most 40 % by weight ( wt), more particularly of from 0 to at most 30 wt, more particularly at most 20 wt, more particularly at most 10 wt, more particularly at most 7 wt, more preferably at most 5 wt is present. Said amount of water in said process may be 0 wt or at least 0.01 wt or at least 0.05 wt or at least 0.1 wt or at least 0.2 wt or at least 0.25 wt or at least 0.3 wt. Further, said amount of water in said process is at most 40 wt or may be at most 30 wt or at most 20 wt or at most 10 wt or at most 7 wt or at most 5 wt or at most 3 wt or at most 2 wt or at most 1 wt or at most 0.5 wt or at most 0.3 wt or at most 0.2 wt or at most 0.1 wt.
The amount of water is based on total amount of all compounds present in the surfactant composition including but not limited to surfactants, organic amine, water and any other compound which may be present.
Further, the present invention relates to a process for recovering oil from an oil-bearing formation, comprising the steps of: (a) mixing with water a surfactant composition according to the invention or a composition obtained by the process for preparing a surfactant composition according to the present invention to form a hydrocarbon recovery formulation; (b) injecting the hydrocarbon recovery formulation as obtained in step (a) into the oil-bearing formation; and (c) producing oil from the oil-bearing formation. Step (a) can additionally comprise adding one or more compounds selected from the group consisting of polymers and co-solvents. The preferred molar ratio of organic amine to surfactant precursor in step (b) is the ratio as described for the surfactant composition.
The oil in the above-mentioned oil-bearing formation in the oil recovery process of the present invention may have a Total Acid Number (TAN) of from 0.1 to 3 or 0.5 to 3.5 mg KOH/g. In particular, said TAN may be 0 or at least 0.1 or at least 0.2 or at least 0.3 or at least 0.4 or at least 0.5 mg KOH/g. Further, in particular, said TAN may be at most 10 or at most 8 or at most 6 or at most 5 or at most 4.5 or at most 4 or at most 3.5 or at most 3 or at most 2.5 or at most 2 or at most 1.5 or at most 1 or at most 0.5 mg KOH/g. The TAN is a measurement of acidity that is determined by the amount of potassium hydroxide (KOH) in milligrams that is needed to neutralize the acids in one gram of oil.
Any water can be used in step a) of this process. The use of pure water can be preferred but pure water is not always available in sufficient quantity. Pure water is considered to be water having a total dissolved solids content (TDS, measured according to ASTM D5907) of at most 5000 ppm, more specifically at most 2000 ppm, more specifically at most 1000 ppm, most specifically at most 500 ppm. The expression "ppm" indicates parts per million by weight on total weight amount present.
In case pure water is not readily available, an alternative preferred embodiment is to apply a combination of pure water and water having a relatively high TDS or use water from other sources such as sea water, brackish water, aquifer water, formation water and brine. Water which can be used with the surfactant formulation generally has a TDS of more than 1,000 ppm, more specifically at least 2,000 ppm, more specifically at least 4,000 ppm, more specifically at least 5,000 ppm.
Preferably, the water has a TDS of less than 20,000 ppm, more specifically less than
15,000 ppm, more specifically is at most 10,000 ppm, most specifically at most 8,000 ppm. Most preferably, the water used for preparing the hydrocarbon recovery formulation has a reduced ionic strength namely of 0.15 M or less. The water preferably has an ionic strength of at most 0.1 M or at most 0.05 M, or at most 0.01 M, and may have an ionic strength of from 0.01 M to 0.15 M, or from 0.02 M to
0.125 M, or from 0.0 3M to 0.1 M. Ionic strength, as used herein, is defined by the equation
I = ½*∑i=i n c i z i 2
where I is the ionic strength, c is the molar concentration of ion i, z is the valency of ion i, and n is the number of ions in the measured mixture.
It is especially advantageous if the water used for preparing the hydrocarbon recovery formulation contains a limited amount of divalent ions such as less than 4000 ppm, more specifically less than 2000 ppm, more specifically less than 1000 ppm, more specifically less than 500 ppm, more specifically less than 100 ppm, most specifically less than 20 ppm of divalent ions based on total amount of water. More specifically, these amounts relate to the calcium and/or magnesium containing salts.
The water used preferably originates from the formation from which hydrocarbons are to be recovered. Preferably, said water is brine, which is a salt (for example NaCl) containing aqueous solution. Another option is that water is taken from produced water obtained from a hydrocarbon recovery process.
In addition to the surfactant and organic amine, each the surfactant composition and the hydrocarbon recovery formulation can comprise polymer. The polymer can be added to the surfactant composition before addition of water to dilute the surfactant composition to attain the concentration required for the enhanced hydrocarbon recovery formulation to be injected into the formation, it can be added simultaneous with the water or it can be added after the addition of water. If polymer is added simultaneous with the water it can be added separately or together with the water.
The main function of the polymer is to increase viscosity. That is, the polymer should be a viscosity increasing polymer. The reduction of water mobility may allow the hydrocarbons to be more easily mobilised through the hydrocarbon containing formation. More in particular, the polymer should increase the viscosity of water or an aqueous fluid in which the surfactant composition of the present invention,
comprising surfactant and organic amine, has been dissolved thereby producing enhanced hydrocarbon recovery formulation which may be injected into a hydrocarbon containing formation.
Suitable polymers performing the above-mentioned function of increasing viscosity in enhanced hydrocarbon recovery, for use in the present invention, and preparations thereof, are described in US6427268, US6439308, US5654261, US5284206, US5199490 and US5103909.
Suitable commercially available polymers include Flopaam polymer commercially from SNF Floerger, Alcoflood or Aspiro EOR polymer commercially available from Basf, Tramflocas polymer commercially available from Tramfloc
Inc., HE polymers commercially available from Chevron Phillips Chemical Co. and further hydrocarbon recovery polymers commercially available from ZL EOR Chemicals Ltd., GuangyaChem, Shandong Xingang Chemical Co. Ltd., Beijing Hengju Nalco and Kemira. A specific suitable polymer commercially available from SNF Floerger is Flopaam 3630 which is a partially hydro lysed polyacrylamide.
Flopaam, Alcoflood, Aspiro, Tramflocas and HE are trade names.
The molecular weight of the polymer should be sufficiently high to increase viscosity. Suitably, the molecular weight of the polymer is at least 1 million Dalton, more suitably at least 2 million Dalton, most suitably at least 4 million Dalton. The maximum for the molecular weight of the polymer is not essential. Suitably, the molecular weight of the polymer is at most 30 million Dalton, more suitably at most 25 million Dalton.
Further, the polymer may be a homopolymer, a copolymer or a terpolymer. Still further, the polymer may be a synthetic polymer or a biopolymer or a derivative of a biopolymer. Examples of suitable biopolymers or derivatives of biopolymers include xanthan gum, guar gum, schizophyllan, scleroglucan and chitosan.
A suitable monomer for preparing the polymer is an ethylenically unsaturated monomer of formula R1R2C=CR3R4, wherein at least one of the R1, R2, R3 and R4 substituents is a substituent which contains a moiety selected from the group consisting of -C(=0)NH2, -C(=0)OH, -C(=0)OR wherein R is a branched or linear
C6-Ci8 alkyl group, -OH, pyrrolidone and -SO3H (sulfonic acid), and the remaining substituent(s), if any, is (are) selected from the group consisting of hydrogen and alkyl, preferably C1-C4 alkyl, more preferably methyl. Most preferably, said
remaining substituent(s), if any, is (are) hydrogen. Suitably, a polymer is used that is made from such ethylenically unsaturated monomer.
Suitable examples of the ethylenically unsaturated monomer as defined above, are acrylamide, acrylic acid, lauryl acrylate, vinyl alcohol, vinylpyrrolidone, and styrene sulfonic acid and 2-acrylamido-2-methylpropane sulfonic acid. Suitable examples of ethylenic homopolymers that are made from such ethylenically unsaturated monomers are polyacrylamide, polyacrylate, polylauryl acrylate, polyvinyl alcohol, polyvinylpyrrolidone, and polystyrene sulfonate and poly(2- acrylamido-2-methylpropane sulfonate). For these polymers, the counter cation for the -C(=0)0" moiety (in the case of polyacrylate) and for the sulfonate moiety may be an alkali metal cation, such as a sodium ion, or an ammonium ion.
As mentioned above, copolymers or terpolymers may also be used. Examples of suitable ethylenic copolymers include copolymers of acrylic acid and acrylamide, acrylic acid and lauryl acrylate, and lauryl acrylate and acrylamide.
Preferably, the polymer which may be used in the present invention is a polyacrylamide, more preferably a partially hydrolysed polyacrylamide. A partially hydro lysed polyacrylamide contains repeating units of both -[CH2-CHC(=0)NH2]- and -[CH2-CHC(=0)0"M+]- wherein M+ may be an alkali metal cation, such as a sodium ion, or an ammonium ion. The extent of hydrolysis is not essential and may vary within wide ranges. For example, 1 to 99 mole , or 5 to 95 mole , or 10 to 90 mole , suitably 15 to 40 mole , more suitably 20 to 35 mole , of the
polyacrylamide may be hydrolysed.
Additionally, a co-solvent may be incorporated either into the surfactant composition or into the hydrocarbon recovery formulation or into both, where the co- solvent may be a low molecular weight alcohol including, but not limited to, methanol, ethanol, and iso-propanol, isobutyl alcohol, secondary butyl alcohol, n- butyl alcohol, t-butyl alcohol, or a glycol including, but not limited to, ethylene glycol, 1,3-propanediol, 1,2-propandiol, diethylene glycol butyl ether, triethylene glycol butyl ether, or a sulfo succinate including, but not limited to, sodium dihexyl sulfo succinate. The co-solvent also can be an alkoxylated low molecular weight alcohol including, but not limited to isobutyl alcohol with 1-15 ethylene oxide groups, preferably 1-4 ethylene oxide groups. The alkylene oxide groups may comprise any alkylene oxide groups. For example, said alkylene oxide groups may
comprise ethylene oxide groups, propylene oxide groups and butylene oxide groups or a mixture thereof, such as a mixture of ethylene oxide and propylene oxide groups. In case of a mixture of ethylene oxide and propylene oxide groups, the mixture may be random or blockwise.
The co-solvent may be utilized for assisting in prevention of formation of a viscous emulsion. If present, the co-solvent can be present in an amount of from 100 ppm to 50,000 ppm, or from 500 ppm to 5,000 ppm of the total hydrocarbon recovery formulation. A co-solvent may be absent from the hydrocarbon recovery formulation. The co-solvent can be added as part of the water or as part of the additive solution.
Further, paraffin inhibitor may be incorporated either into the surfactant composition or into the hydrocarbon recovery formulation or into both to inhibit the formation of a viscous paraffin-containing emulsion in the mobilized oil by inhibiting the agglomeration of paraffins in the oil. The mobilized oil, therefore, may flow more freely through the formation for production relative to mobilized oil in which paraffins enhance the formation of viscous emulsions. The paraffin inhibitor of the hydrocarbon recovery formulation may be a compound effective to inhibit or suppress formation of a paraffin-containing emulsion. The paraffin inhibitor may be a compound effective to inhibit or suppress agglomeration of paraffins to inhibit or suppress paraffinic wax crystal growth in the oil of the formation upon contact of the hydrocarbon recovery formulation with the oil in the formation. The paraffin inhibitor may be any commercially available conventional crude oil pour point depressant or flow improver that is dispersible, and can be soluble, in the fluid of the hydrocarbon recovery formulation in the presence of the other components of the hydrocarbon recovery formulation, and that is effective to inhibit or suppress formation of a paraffin-nucleated emulsion in the oil of the formation. The paraffin inhibitor may be selected from the group consisting of alkyl acrylate copolymers, alkyl methacrylate copolymers, alkyl acrylate vinylpyridine copolymers, ethylene vinylacetate copolymers, maleic anhydride ester copolymers, styrene anhydride ester copolymers, branched polyethylenes, and combinations thereof. The paraffin inhibitor can be added as part of the water or separately. It can be advantageous if the paraffin inhibitor is present in the surfactant composition. Commercially available paraffin inhibitors that may be used in the hydrocarbon recovery formulation include
HiTEC 5714, HiTEC 5788, and HiTEC 672 available from Afton Chemical Corp; FLOTRON D1330 available from Champion Technologies; and INFINEUM V300 series available from Infineum International.
The paraffin inhibitor may be present in the hydrocarbon recovery formulation in an amount of from 5 ppm to 5,000 ppm, or from 10 ppm to 1,000 ppm, or from 15 ppm to 500 ppm, or from 20 ppm to 300 ppm based on total amount of formulation.
Furthermore, scale inhibitor be incorporated either into the surfactant composition or into the hydrocarbon recovery formulation or into both. Scale inhibitors are systems to delay, reduce and/or prevent scale deposition. These include acrylic acid polymers, maleic acid polymers and phosphonates inorganic phosphate, organophosphorous and organic polymer backbones. Examples include
phosphonobutane-l,2,4-tricarboxylic acid, amino-trimethylene phosphonic acid and l-hydroxyethylidene-l,l-diphosphonic acid, polyacrylic acid,
phosphinopolyacrylates, polymaleic acids, maleic acid terpolymers, sulfonic acid copolymers, such as sulfonated phosphonocarboxylic acid, and polyvinyl sulfonates.
Preferably the scale inhibitors are selected from the group consisting of poly- phosphonocarboxylic acid and diethylenetriamine-penta(methylene phosphonic acid) and mixtures thereof. Another type of scale inhibitors are chelating agents. Chelating agents can be aminopolycarboxylic or polycarboxylic or carbohydrate in structure, they can be used in the acidic or salt form. Non limiting examples are
iminodisuccinic acid, polyaspartic acid, ethylenediamine-N,N'-disuccinic acid, L- glutamic acid N,N-diacetic acid, tetrasodium salt, iminodiacetic acid, nitrilotriacetic acid, ethylenediaminetetraacetic acid, diethylenetriaminepentaacetic acid, citric acid, methylglycine Ν,Ν-diacetic acid, glucoheptonic acid, ethanoldiglycinic acid, hydro xyethylethylenediaminetriacetic acid and mixtures thereof.
Therefore, each the surfactant composition and the hydrocarbon recovery formulation may additionally comprise one or more compounds selected from the group consisting of polymer, paraffin inhibitors, scale inhibitors and co-solvents more specifically such compounds as described above.
The amount of surfactant present in the hydrocarbon recovery formulation may be of from 0.01 to 2 wt.%, preferably 0.05 to 1.5 wt.%, more preferably 0.1 to 1.0 wt.%, most preferably 0.1 to 0.5 wt.%. The amount of polymer (if any) in said hydrocarbon recovery formulation may be of from 0.05 to 2 wt.%, preferably 0.05 to
1.5 wt.%, more preferably 0.05 to 1.0 wt.%, most preferably 0.05 to 0.5 wt.%. The amount of organic amine in the hydrocarbon recovery formulation can be from 0.01 to 2 %wt, more specifically from 0.05 to 1 %wt, more specifically from 0.1 to 0.6 %wt, more specifically from 0.1 to 0.3 %wt. All amounts are based on total amount of hydrocarbon recovery formulation. For the amount of organic amine, cation of the organic amine of the surfactant is disregarded.
Generally, it is preferred that a hydrocarbon recovery formulation additionally comprises an alkaline agent and an inorganic salt. Within the present specification, the expression alkaline agent refers to a basic, ionic salt of an alkali metal or alkaline earth metal, preferably an alkali metal, which salt is a base that dissolves in water yielding a solution having a pH greater than 7. Alkaline agents are also commonly referred to as alkalis or alkali agents. The main function of an alkaline agent in a surfactant composition is to lower rock retention or adsorption. Within the present specification, the expression inorganic salt refers to a salt that does not contain carbon atoms. The inorganic salt may be added to create an active formulation to recovery hydrocarbons.
The hydrocarbon recovery formulation derived from the current surfactant composition does not require the presence of added alkaline agent or inorganic salt. Therefore, the surfactant composition preferably does not contain these compounds either. Preferably, each of the present surfactant composition and hydrocarbon recovery formulation are prepared by mixing the various components which components do not comprise inorganic salt and which components do not comprise alkaline agent other than organic amine. In other words, it is preferred that the surfactant composition and the hydrocarbon recovery formulation do not comprise added alkaline agent other than organic amine and do not comprise added inorganic salt. Thus, preferably, the surfactant composition of the present invention does not comprise alkaline agent other than organic amine. Further, preferably, the surfactant composition of the present invention does not comprise inorganic salt. Thus, preferably, the hydrocarbon recovery formulation does not comprise alkaline agent other than organic amine. Further, preferably, the hydrocarbon recovery formulation does not comprise inorganic salt. Most preferably, the surfactant composition and hydrocarbon recovery formulation do not comprise alkaline agent other than organic amine and do not comprise inorganic salt.
The present disclosure is not limited to the embodiments as described above and the appended claims. Many modifications are conceivable and features of respective embodiments may be combined.
The following examples of certain aspects of some embodiments are given to facilitate a better understanding of the present invention. In no way should these examples be read to limit, or define, the scope of the invention.
EXAMPLES
Experiments were conducted to determine the effect of utilizing ethanolamine surfactant formulations in hydrocarbon recovery, wherein the ethanolamine was monoethanolamine (MEA). The surfactants used were alkylbenzene sulphonic acid surfactant the alkyl group containing of from 10 to 13 carbon atoms (hereinafter ClO-13 ABS) and alkylbenzene sulphonic acid surfactant the alkyl group containing of from 14 to 30 carbon atoms (hereinafter C14-30 ABS).
Various ethanolamine and surfactant(s) containing compositions were prepared in the following way. Liquid ethanolamine (additionally containing 0.25 wt.% of water) and liquid C10-13ABS (additionally containing 0.2 wt.% of water) and/or liquid C14-30 ABS (additionally containing 0.4 wt.% of water) were blended in a blending vessel while stirring. The weight ratios of the 2 surfactants in the various compositions are indicated in Table 1. Further, the molar ratios of ethanolamine to total surfactant (ClO-13 ABS and/or C14-30 ABS) in the various compositions are indicated in Table 1. The resulting (undiluted/concentrated) compositions had a clear appearance, showing no haze and no precipitates (see also Table 1).
Then the above (undiluted) ethanolamine and surfactant(s) containing compositions were diluted with brine having a total dissolved solids (TDS) content of 4700 ppm measured according to ASTM D5907. No additional salinity was added to the resulting diluted compositions. The amount of brine used was such that the resulting diluted compositions contained 0.3 %wt, based on total amount of composition, of the surfactants ClO-13 ABS and/or C14-ABS, and containing 0.6 %wt, based on total amount of the composition, of the ethanolamine (MEA).
The diluted compositions were mixed and allowed to stand for at least 24 hours. Subsequently, they were judged by visual inspection. The results are shown in Table 1. A clear appearance is an indication that the mixing dissolved the
compounds. This is advantageous for injection into a formation.
The above diluted compositions were mixed with crude oil (having a TAN of 0.8 mg KOH/g) in a weight ratio of 1:2 (oil to diluted composition). The components were mixed and allowed to stand for at least 24 hours.
Subsequently, the emulsification behavior of the resulting fluids was visually observed for identification of an active formulation. Upon tilting of the test tubes, the ease of emulsion formation, emulsion color, emulsion stability and the rate at which oil droplets could be formed were registered. A mixture that forms a light-brown, stable emulsion which separates very slowly into the various phases was considered to be an active system with a low interfacial tension. The results of these
observations are also provided in Table 1.
Further, diluted compositions comprising ammonium hydroxide (NH4OH) and the above surfactant(s) were prepared using the same brine as described above and using a 10 wt. solution of NH3 in water, i.e. NH3(aq). First the surfactant(s) was (were) added to the brine, followed by said ammonia solution. The diluted compositions contained 0.3 wt, based on total amount of composition, of the surfactants ClO-13 ABS and/or C14-ABS. Table 2 shows the weight ratio of ClO-13 ABS to C14-30 ABS for each of said diluted compositions, as well as the amount of NH4OH based on total amount of the composition. In a similar way, as was done for the MEA: surfactant compositions, the visual appearance of the diluted compositions was assessed and further it was assessed for each diluted composition whether or not an active formulation could be identified. The results of these assessments are also included in Table 2.
In summary, the experiments demonstrate that inclusion of an organic amine (such as monoethanolamine) in accordance with the present invention, surprisingly and advantageously, is advantageous for the injectivity characteristics of the water diluted surfactant composition and for a low interfacial tension between crude oil and the surfactant composition. Achieving a low interfacial tension is desired when providing an aqueous surfactant composition to a hydrocarbon containing formation in order to recover hydrocarbons therefrom.
Table 1: Ethanolamine (ME A) and surfactant
Claims
1. Surfactant composition comprising surfactant and organic amine in which the molar ratio of the organic amine to surfactant is at least 1:1 and the amount of water is of from 0 to at most 40 % by weight.
2. The surfactant composition according to claim 1 in which the surfactant composition comprises of from 50 to 98 wt of organic amine and of from 2 to 50 wt of surfactant based on total amount of surfactant composition.
3. The surfactant composition according to any one of the preceding claims in which the organic amine is according to the formula N-R1R2 R3 wherein Ri and R2 independently are H or according to R4 ; R3 is according to R4 and R4 is CnH2n+i or
(CmH2mO)xH where n = 1, 2, 3 or 4, m = 2 or 3 or 4 and x = 1, 2 or 3 wherein Ri, R2 and R3 each can be a different group in accordance with R4.
4. The surfactant composition according to any one of the preceding claims in which the organic amine is monoethanolamine.
5. The surfactant composition according to any one of the preceding claims which composition additionally comprises one or more compounds selected from the group consisting of polymer, paraffin inhibitors, scale inhibitors and co-solvents.
6. The surfactant composition according to any one of the preceding claims, wherein the surfactant is an anionic surfactant according to the following formula (I) (I) [Sm-][Mn+]0
wherein S is the negatively charged portion of the anionic surfactant, M is a counter cation and the product of n and o (n*o) equals m.
7. Process for preparing a composition according to any one of claims 1 to 6 which comprises contacting organic amine with a surfactant precursor which is a compound according to formula (III) or its corresponding acid wherein formula (III) is as follows
(III) [Sr ] [NP+]q
wherein S is the negatively charged portion of the surfactant, N is a counter cation other than a cation of the organic amine and the product of p and q (p*q) equals r in which process the molar ratio of organic amine to anionic surfactant precursor is at
least 2:1 and the amount of water is at most 40 % by weight based on total amount of mixture.
8. The process according to claim 7, wherein the molar ratio of organic amine to surfactant precursor is in the range of from 500:1 - 2:1.
9. A process for recovering oil from an oil-bearing formation, comprising the steps of:
(a) mixing with water a surfactant composition according to any one of claims 1 to 6 or a composition obtained by the process according to claim 7 or 8 to form a hydrocarbon recovery formulation;
(b) injecting the hydrocarbon recovery formulation as obtained in step (a) into the oil-bearing formation; and
(c) producing oil from the oil-bearing formation.
10. The process according to claim 9 in which step (a) additionally comprises incorporating into the hydrocarbon recovery formulation one or more compounds selected from the group consisting of polymers, scale inhibitors, paraffin inhibitors and co-solvents.
11. The process according to claim 9 or 10 in which the oil in the oil-bearing formation has a Total Acid Number (TAN) of from 0.1 to 3 or 0.5 to 3.5 mg KOH/g.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP17197104.7 | 2017-10-18 | ||
| EP17197104 | 2017-10-18 | ||
| EP17197113 | 2017-10-18 | ||
| EP17197113.8 | 2017-10-18 | ||
| EP17197121 | 2017-10-18 | ||
| EP17197121.1 | 2017-10-18 |
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| WO2019076794A1 true WO2019076794A1 (en) | 2019-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116948620A (en) * | 2022-04-15 | 2023-10-27 | 中国石油化工股份有限公司 | Oil displacement composition and preparation method and application thereof |
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