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WO2019070644A3 - Systems and methods for utilizing multicriteria optimization in additive manufacture - Google Patents

Systems and methods for utilizing multicriteria optimization in additive manufacture Download PDF

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Publication number
WO2019070644A3
WO2019070644A3 PCT/US2018/053872 US2018053872W WO2019070644A3 WO 2019070644 A3 WO2019070644 A3 WO 2019070644A3 US 2018053872 W US2018053872 W US 2018053872W WO 2019070644 A3 WO2019070644 A3 WO 2019070644A3
Authority
WO
WIPO (PCT)
Prior art keywords
current
systems
methods
digital twin
additive manufacture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2018/053872
Other languages
French (fr)
Other versions
WO2019070644A2 (en
Inventor
Nitin V. HATTANGADY
Sergio Butkewitsch CHOZE
Haresh G. MALKANI
Kyle A. CRUM
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Howmet Aerospace Inc
Original Assignee
Arconic Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arconic Inc filed Critical Arconic Inc
Publication of WO2019070644A2 publication Critical patent/WO2019070644A2/en
Publication of WO2019070644A3 publication Critical patent/WO2019070644A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00—Computer-aided design [CAD]
    • G06F30/10—Geometric CAD
    • G06F30/17—Mechanical parametric or variational design
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/80—Data acquisition or data processing
    • B22F10/85—Data acquisition or data processing for controlling or regulating additive manufacturing processes
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/4097—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
    • G05B19/4099—Surface or curve machining, making 3D objects, e.g. desktop manufacturing
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00—Computer-aided design [CAD]
    • G06F30/10—Geometric CAD
    • G06F30/15—Vehicle, aircraft or watercraft design
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/80—Data acquisition or data processing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/90—Means for process control, e.g. cameras or sensors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30—Auxiliary operations or equipment
    • B29C64/386—Data acquisition or data processing for additive manufacturing
    • B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00—Data acquisition or data processing for additive manufacturing
    • B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/49—Nc machine tool, till multiple
    • G05B2219/49007—Making, forming 3-D object, model, surface
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F2111/00—Details relating to CAD techniques
    • G06F2111/06—Multi-objective optimisation, e.g. Pareto optimisation using simulated annealing [SA], ant colony algorithms or genetic algorithms [GA]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mathematical Optimization (AREA)
  • Evolutionary Computation (AREA)
  • General Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Pure & Applied Mathematics (AREA)
  • Mathematical Analysis (AREA)
  • Computational Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Powder Metallurgy (AREA)
  • General Factory Administration (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

Disclosed are various embodiments of systems and methods for specifically relates to systems and methods for utilizing multicriteria optimization in simulating various parameters in additive manufacture to generate build instructions for an Additive Manufacture ("AM") machine. An embodiment of the present disclosure provides a method that at least includes: receiving a physical measurement during an AM build process of building a current AM part by the AM machine; determining a plurality of conflicting objectives for building the current AM part based at least in part on a digital twin of the current AM part and the physical measurement; determining an optimized solution that meets the plurality of conflicting objectives; updating, based on the optimal solution, the digital twin to obtain an updated digital twin; and building, by the AM machine, the current AM part based on the updated digital twin, suitable to certify, without a physical inspection, a compliance of the current AM part.
PCT/US2018/053872 2017-10-02 2018-10-02 Systems and methods for utilizing multicriteria optimization in additive manufacture Ceased WO2019070644A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201762567132P 2017-10-02 2017-10-02
US62/567,132 2017-10-02

Publications (2)

Publication Number Publication Date
WO2019070644A2 WO2019070644A2 (en) 2019-04-11
WO2019070644A3 true WO2019070644A3 (en) 2019-05-31

Family

ID=65994710

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2018/053872 Ceased WO2019070644A2 (en) 2017-10-02 2018-10-02 Systems and methods for utilizing multicriteria optimization in additive manufacture

Country Status (1)

Country Link
WO (1) WO2019070644A2 (en)

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US11354466B1 (en) 2018-11-02 2022-06-07 Inkbit, LLC Machine learning for additive manufacturing
US11667071B2 (en) 2018-11-16 2023-06-06 Inkbit, LLC Inkjet 3D printing of multi-component resins
US11077620B2 (en) 2019-01-08 2021-08-03 Inkbit, LLC Depth reconstruction in additive fabrication
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EP3751368B1 (en) * 2019-06-14 2023-09-27 General Electric Company Additive manufacturing-coupled digital twin ecosystem based on a surrogate model of measurement
EP3751370B1 (en) 2019-06-14 2024-07-24 General Electric Company Additive manufacturing-coupled digital twin ecosystem based on multi-variant distribution model of performance
DE102020115571A1 (en) * 2019-06-14 2020-12-17 General Electric Company Digital double eco-system coupled with additive manufacturing as designed, as manufactured, as tested, as operated, as checked and as maintained
CA3148849A1 (en) 2019-07-26 2021-02-04 Velo3D, Inc. Quality assurance in formation of three-dimensional objects
US11221610B1 (en) * 2019-09-30 2022-01-11 General Electric Company Optimized support design for sintering parts with complex features
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CN110941251B (en) * 2019-12-25 2023-08-01 南方科技大学 Production control method, device, equipment and medium based on digital twin body
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CN111666712B (en) * 2020-05-14 2023-08-08 大连理工大学 A "measure-calculate-control" intelligent digital twin method for large complex electromechanical equipment
CN111882653A (en) * 2020-06-11 2020-11-03 广州万维创新科技有限公司 Indoor scene digital twinning method based on multiple sensors and multiple layers
CN111753453B (en) * 2020-06-29 2022-06-14 湖南大学 A high-precision simulation method for forming process of high-strength steel die forgings
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US10994490B1 (en) 2020-07-31 2021-05-04 Inkbit, LLC Calibration for additive manufacturing by compensating for geometric misalignments and distortions between components of a 3D printer
CN112163356A (en) * 2020-09-28 2021-01-01 武汉理工大学 Method for finite element modeling of additive manufacturing microstructure ultrasonic detection
US20230114997A1 (en) 2020-12-18 2023-04-13 Strong Force Vcn Portfolio 2019, Llc Robotic Fleet Resource Provisioning
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