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WO2019062987A1 - 充电连接件的散热器以及散热装置和车辆 - Google Patents

充电连接件的散热器以及散热装置和车辆 Download PDF

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Publication number
WO2019062987A1
WO2019062987A1 PCT/CN2018/108831 CN2018108831W WO2019062987A1 WO 2019062987 A1 WO2019062987 A1 WO 2019062987A1 CN 2018108831 W CN2018108831 W CN 2018108831W WO 2019062987 A1 WO2019062987 A1 WO 2019062987A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat sink
charging connector
cooling
cooling chamber
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/108831
Other languages
English (en)
French (fr)
Inventor
吴兴国
王洪军
李振
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BYD Co Ltd
Original Assignee
BYD Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BYD Co Ltd filed Critical BYD Co Ltd
Priority to EP18863279.8A priority Critical patent/EP3691427B1/en
Priority to US16/651,184 priority patent/US11277936B2/en
Publication of WO2019062987A1 publication Critical patent/WO2019062987A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/302Cooling of charging equipment
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
    • H05K7/20272Accessories for moving fluid, for expanding fluid, for connecting fluid conduits, for distributing fluid, for removing gas or for preventing leakage, e.g. pumps, tanks or manifolds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2039Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20927Liquid coolant without phase change
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the present application relates to the field of vehicle charging technologies, and in particular, to a heat sink for a charging connector and a heat sink having the same and a vehicle having the heat sink.
  • the present application aims to solve at least one of the technical problems in the related art to some extent. To this end, the present application proposes a heat sink for a charging connector that can facilitate efficient heat dissipation of the charging connector.
  • the present application further proposes a heat sink for a vehicle.
  • the application further proposes a vehicle.
  • a heat sink for a charging connector includes: a body in which a cooling chamber is formed and an inner circumference defining a receiving hole for accommodating the charging connector.
  • the liquid connection can be used to cool the charging connector, so that the operating temperature of the charging connector can be effectively controlled, and the terminal of the charging connector can be effectively prevented from being overheated, thereby ensuring the vehicle. Charging safety.
  • the heat sink thus arranged has a simple structure and a low cost.
  • the heat dissipating device of the vehicle includes: a heat dissipating body, the heat dissipating body includes: a plate body and a cooling flow channel, wherein the cooling flow channel is disposed on the plate body; and the heat sink is fixed to the heat sink
  • the cooling chamber is in communication with the cooling flow passage on the plate body; and the charging connector is received in the receiving hole.
  • a vehicle according to the present application includes: the heat sink; a cooling system, the cooling runner and the cooling chamber being in communication with the cooling system, respectively.
  • FIG. 1 is a schematic diagram of docking a charging socket and a charging gun in a heat sink according to an embodiment of the present application
  • FIGS. 2 and 3 are schematic views of different angles of a heat sink according to an embodiment of the present application.
  • Figure 4 is an exploded view of the heat sink
  • Figure 5 is a schematic view of a heat sink
  • Figure 6 is a cross-sectional view of the heat sink
  • Figure 7 is a schematic view of the main body
  • FIG. 8 is a schematic diagram of a heat sink according to another embodiment of the present application.
  • FIG. 9 is a schematic view of a charging connector and a heat sink according to an embodiment of the present application.
  • FIGS. 10-12 are schematic views of a heat sink according to an embodiment of the present application.
  • FIGS. 13-16 are schematic views of a heat sink according to another embodiment of the present application.
  • 17 is a schematic view of a vehicle in accordance with an embodiment of the present application.
  • Radiator 10 main body 1; liquid inlet 1a; liquid outlet 1b; cooling chamber 11; receiving hole 12; venting opening 13; snap groove 14; long groove 14a; short groove 14b; air guiding surface 15; rear wall 16 Terminal hole 17;
  • first side wall 101 a first side wall 101, a second side wall 102, a connecting portion 103, a first connecting portion 103a, a second connecting portion 103b,
  • Heat dissipation body 30 plate body 31; common inlet 31a; common outlet 31b; second heat sink 32;
  • Cooling system 200 pump body 210; heat exchanger 220; liquid storage tank 230; filter 240;
  • the heat dissipation device 100 of the vehicle may include: a heat dissipation body 30 , a heat sink 10 of the charging connector 20 , and a charging connector 20 .
  • the heat dissipation body 30 includes: a plate body 31 ,
  • the heat sink 10 is fixed to the board body 31, and the heat sink 10 is provided with a receiving hole 12, and the charging connector 20 is received on the receiving hole 12.
  • the accommodating hole 12 may only serve as a accommodating function. Of course, it may be provided for mounting and fixing, for example, some mounting structures are provided on the inner circumference.
  • the heat sink 10 can function to mount the charging connector 20, and the heat sink 10 can also function to dissipate heat for the charging connector 20, and it can transfer the heat generated by the charging connector 20 to the board body 31 and the external environment. This can further lower the temperature of the charging connector 20.
  • the charging connector 20 can be a charging socket, and the charging connector 20 can include the terminal 21.
  • the heat dissipating device 100 can effectively reduce the temperature of the terminal 21, thereby avoiding the problem of overheating of the terminal 21, thereby improving the heat dissipation device.
  • the reliability of the work of 100 can guarantee the safety of charging of the vehicle.
  • the terminal 21 may include a positive terminal and a negative terminal that transmit current. This terminal 21 is suitable for a DC charging port.
  • the charging port of the AC charging port is also in pairs, and may be multiple.
  • the principle is the same as above, and the application can still be implemented.
  • the heat sink 10 may include: a main body 1.
  • the heat sink 10 may further include other components, for example, a plurality of first heat sinks 4 and air blowing members. 7.
  • the cooling chamber 11 is formed in the main body 1.
  • the cooling chamber 11 may be filled with a cooling medium.
  • the cooling medium may be cooling water or other cooling liquid. Of course, it may be a cooling gas.
  • the inner circumference of the main body 1 defines a receiving hole 12 for accommodating the charging connector 20.
  • a part of the charging connector 20 can be accommodated on the main body 1, and the main body 1 is provided with a cooling chamber 11, so that the cooling medium in the cooling chamber 11 can effectively cool the charging connector 20, so that the charging connector can be effectively carried away.
  • the heat of 20 can better reduce the operating temperature of the charging connector 20, and can avoid overheating of the terminal of the charging connector 20, thereby ensuring the charging safety of the vehicle.
  • a plurality of first fins 4 are distributed on the outer surface of the main body 1.
  • the plurality of first fins 4 can effectively increase the heat dissipating area of the main body 1, thereby further facilitating the charging connector.
  • the heat dissipation of 20 can help to lower the temperature of the terminal.
  • a plurality of first fins 4 are distributed on the outer peripheral wall of the main body 1.
  • the air blowing member 7 is mounted on the main body 1. It can be understood that the air blowing member 7 can supply air to the main body 1 and the charging connecting member 20, and the wind can effectively take away the heat of the main body 1 when passing through the main body 1, so that the heat dissipation of the charging connecting member 20 can be accelerated, and the heat sink can be raised. 10 heat dissipation performance.
  • the charging connector 20 can be cooled by a combination of liquid cooling, natural cooling and air cooling, so that Effectively controlling the operating temperature of the charging connector 20 can effectively prevent the terminal of the charging connector 20 from being overheated, thereby ensuring the charging safety of the vehicle.
  • the heat sink 10 thus provided has a simple structure and a low cost.
  • the cooling chamber 11 is disposed at the bottom of the main body 1, and the cooling chamber 11 is spaced apart from the plurality of first fins 4 in the radial direction of the main body 1. That is to say, the cooling chamber 11 and the plurality of first fins 4 do not interfere on the main body 1, whereby the cooling chamber 11 thus provided can effectively cool the charging connector 20 on the one hand, and can facilitate the main body on the other hand.
  • a reasonable setting of 1 can leave enough design space for the first heat sink 4, so that the two can be combined to better heat dissipation.
  • the air blowing member 7 is installed below the cooling chamber 11, and the inlet and the outlet of the cooling chamber 11 are disposed on both sides of the main body 1.
  • the air blowing member 7 thus provided can also carry away the heat of the main body 1, and can also lower the temperature of the cooling chamber 11 at least to some extent, so that the operating temperature of the connecting member 20 can be charged.
  • the main body 1 is provided with a vent hole 13, and the wind generated by the air blowing member 7 flows through the vent hole 13 to the plurality of first fins 4. Therefore, the wind at the air blowing member 7 can be blown to the plurality of first fins 4 through the venting holes 13, so that the wind can effectively take away the heat on the first fins 4, thereby facilitating the first fins 4
  • the heat dissipation is better, and the operating temperature of the charging connector 20 can be effectively reduced, and the charging safety of the vehicle can be ensured.
  • the vent hole 13 is provided on the outer peripheral wall of the main body 1 and penetrates the outer peripheral wall of the main body 1 to communicate with the air passage formed by the plurality of first fins 4.
  • a plurality of first fins 4 extend in the circumferential direction of the main body 1, and a plurality of first fins 4 are spaced apart in the axial direction of the main body 1. Therefore, the air blowing member 7 can be facilitated to wind between the two first heat sinks 4, so that the contact area between the wind and the first heat sink 4 can be ensured, and the effective heat dissipation of the first heat sink 4 can be ensured.
  • the cooling chamber 11 has a cold air side wall facing the air blowing direction of the air blowing member 7, the cold air side wall is spaced apart from the air blowing member 7, and the vent hole 13 is located between the cold air side wall and the air blowing member 7. .
  • the wind sent out by the air blowing member 7 can directly blow the cooling chamber 11, so that the temperature of the cooling water in the cooling chamber 11 can be effectively reduced, and the wind can flow outward through the vent hole 13, thereby facilitating the wind. cycle.
  • the main body 1 has an inverted U shape and includes a first side wall 101 and a second side wall 102 respectively disposed on the two sides, and the first side wall 101 and the second side wall 102 are disposed in abutting manner, wherein A connecting portion 103 is disposed between the first side wall 101 and the second side wall 102.
  • the distance between the connecting portion 103 and the bottom end of the first side wall 101 is the same as the distance between the connecting portion 103 and the bottom end of the second side wall 102.
  • the connecting portion 103 can be The first side wall 101 and the second side wall 102 are connected, and the connecting portion 103 and at least part of the first side wall 101 and at least part of the second side wall 102 form a receiving hole 12, and further, the connecting portion 103
  • the first connecting portion 103a and the second connecting portion 103b are included, wherein the first connecting portion 103a may be integrally formed with the first sidewall 101, and the second connecting portion 103b may be integrally formed with the second sidewall 102 at the first sidewall 101.
  • the first side wall 101, the second side wall 102, the second connecting portion 103b and the first connecting portion 103a surround the receiving hole 12, so that the receiving hole 12 is conveniently arranged, and the main body 1 has a simple structure. .
  • the outer surface of the main body 1 is inverted U-shaped, and on the outer surface of the main body 1, the first fin 4 may extend along the outer circumference of the main body 1 to surround the outer surface of the main body 1.
  • a part of the plurality of first fins 4 extends from the bottom end of the first side wall 101 of the main body 1 to the bottom end of the second side wall 102 of the main body 1, so that the shape of the first fin 4 is different from that of the main body 1.
  • the shapes are the same, both of which are inverted U-shaped; the beginning or/and the end of the other of the plurality of first fins 4 may not be flat with the bottom end of the first side wall 101 and the bottom end of the second side wall 102 That is, the shape of the first fin 4 is different from the shape of the main body 1, and the first fin 4 is an inverted semi-U shape, so that the inlet and the outlet on the cooling chamber 11 can be avoided.
  • the plurality of first fins 4 can make full use of the outer surface area of the main body 1, and can leave sufficient space for the inlet and the outlet of the cooling chamber 11, so that the structure of the main body 1 can be rationally arranged and the heat dissipating effect is good.
  • a plurality of first fins 4 extend on the main body 1 to the bottom ends of the two side edges (the first side wall 101 or the second side wall 102) and are also bent. Extends to the bottom surface of the bottom end. That is to say, the plurality of first fins 4 can also extend on the bottom surface of the bottom end, which can further increase the heat dissipating area and can reduce the manufacturing difficulty.
  • the air blowing members 7 are disposed at the opposite bottom ends of the both side edges.
  • the position of the air blowing member 7 is set reasonably, and the air blowing member 7 can reasonably utilize the space of the main body 1, and can reasonably supply air to the cooling chamber 11, so that the temperature of the charging connector 20 can be effectively reduced.
  • the bottom end of the two sides is provided with a latching groove 14, and the side of the air blowing member 7 is engaged in the engaging groove 14.
  • the arrangement of the card slot 14 can facilitate the installation of the air blowing member 7 at least to some extent, and the installation difficulty of the air blowing member 7 can be reduced.
  • the air blowing member 7 is a fan.
  • the fan has a simple structure and low cost.
  • the engaging groove 14 is L-shaped, and the engaging groove 14 includes: a long groove 14a and a short groove 14b extending in the axial direction of the main body 1 and short
  • the groove 14b extends laterally at the bottom end of the side.
  • the arrangement of the long groove 14a and the short groove 14b can facilitate the installation and fixing of the edge of the air blowing member 7 in two directions, so that the installation reliability of the air blowing member 7 can be further improved, and the air blowing member 7 can be reasonably located in the cooling. Below the chamber 11.
  • the length of the long groove 14a is smaller than the axial length of the side, and the length of the short groove 14b is smaller than the thickness of the side.
  • the heat sink 10 may include a main body 1 and a plurality of first fins 4, in which a cooling chamber 11 is formed, and an inner circumference of the main body 1 is defined.
  • the receiving hole 3 is accommodated for accommodating the charging connector 20. That is to say, the charging connector 20 can be mounted in the receiving hole 3, and the arrangement of the receiving hole 3 can ensure the mounting reliability of the charging connector 20 on the one hand, and ensure the full contact between the main body 1 and the charging connector 20 on the other hand, thereby It may be advantageous for the cooling chamber 11 to sufficiently exchange heat with the charging connector 20.
  • a plurality of terminals 21 are provided in the charging connector 20, for example, two terminals 21, and the terminal 21 may include a positive terminal and a negative terminal for transmitting current. This terminal 21 is suitable for a DC charging port.
  • the charging port of the AC charging port is also in pairs, and may be multiple.
  • the principle is the same as above, and the application can still be implemented.
  • the cooling chamber 11 can effectively lower the temperature of the terminal 21, and the problem of overheating of the terminal 21 can be avoided, thereby ensuring the charging safety of the vehicle.
  • the cooling chamber may be filled with a cooling medium, which may be a cooling liquid.
  • a plurality of first fins 4 are distributed on the outer circumference of the main body 1.
  • the first fin 4 can cooperate with the cooling chamber 11, so that the temperature of the charging connector 20 can be better taken away, and the temperature of the terminal 21 can be effectively reduced.
  • the heat sink 10 may further include other components.
  • the heat sink 10 may further include: a plurality of terminal sheaths 5 fixed to the main body 1 and terminals The sheath 5 is located in the accommodating hole 3, which can facilitate the terminal sheath 5 to correspond to the terminal 21.
  • the number of terminal sheaths 5 may correspond to the number of the plurality of terminals 21, and the terminal sheath 5 may be sleeved on the corresponding terminal 21.
  • the terminal 21 can also transfer heat to the main body 1 through the terminal sheath 5, so that the cooling chamber 11 and the first fin 4 can better lower the temperature of the terminal 21, and the terminal sheath 5 can at least partially protect the wiring. Terminal 21.
  • the temperature of the terminal 21 can be effectively reduced, the problem of overheating of the terminal 21 can be avoided, and the charging safety of the vehicle can be ensured.
  • the main body 1 may include a rear wall 16, the terminal sheath 5 extending axially forward from the rear wall 16, and a terminal hole 17 formed in the rear wall 16.
  • the terminal 21 can be inserted into the terminal hole 17, so that the terminal 21 can be fitted to the terminal sheath 5.
  • the bottom of the main body 1 is formed with a liquid inlet 1a and a liquid outlet 1b, and the liquid inlet 1a and the liquid outlet 1b are spaced apart. Therefore, the liquid inlet 1a and the liquid outlet 1b are set reasonably, and the liquid inlet and the liquid outlet are convenient, so that the structure of the main body 1 is simple, and the cooling chamber 11 is arranged reasonably.
  • the liquid outlet 1b is provided with a pressure valve (not shown), and the pressure in the cooling chamber 11 reaches a predetermined value and the pressure valve is opened.
  • a pressure valve By providing a pressure valve, the amount of the cooling medium in the cooling chamber 11 can be controlled, and it can be ensured that there is sufficient cooling medium in the cooling chamber 11 when the charging connector 20 is docked with the charging gun 610 of the charging post 600, thereby ensuring The main body 1 serves to lower the temperature of the terminal 21.
  • the liquid inlet 1a and the liquid outlet 1b may have other arrangements.
  • the main body 1 is formed with a liquid inlet 1a and a liquid outlet 1b, and the liquid inlet 1a is located directly above the liquid outlet 1b, or The liquid port 1a is located directly below the liquid outlet 1b.
  • the liquid inlet 1a and the liquid outlet 1b thus provided can ensure that the cooling medium is effectively circulated in the cooling chamber 11, so that the cooling chamber 11 can better lower the temperature of the charging connector 20, and the terminal 21 can be prevented from being overheated. The problem.
  • the liquid inlet 1a is located at the lowermost end of the body 1, and the liquid outlet 1b is located at the uppermost end of the body 1.
  • the cooling medium can flow out from the liquid outlet 1b after filling the cooling chamber 11, so that it is possible to better ensure that there is sufficient cooling medium in the cooling chamber 11, thereby ensuring the effect of the heat sink 10 lowering the temperature of the terminal 21. .
  • a partition 6 may be disposed between the liquid inlet 1a and the liquid outlet 1b, and the partition 6 is used to ensure circulation of the cooling medium in the cooling chamber 11, so that the cooling medium can effectively take away the charging connection. The heat of the piece 20.
  • the heat sink may further include: a plurality of first heat sinks 4, the plurality of first heat sinks 4 are distributed on the outer surface of the body 1, and the plurality of first heat sinks 4 are along the axis of the body 1. The direction is extended, and the plurality of first fins 4 are distributed in the circumferential direction of the body 1.
  • the plurality of first fins 4 can be evenly distributed on the outer circumference of the main body 1, so that the heat of the terminal 21 can be better taken away.
  • the terminal sheath 5 and the main body 1 may be integrally formed.
  • the integrally formed terminal sheath 5 and the main body 1 are simple in structure, easy to manufacture, and low in cost.
  • a cooling chamber is formed in the terminal sheath 5, the cooling chamber is in communication with the cooling chamber 11, and the cooling chamber is located between the liquid inlet 1a and the liquid outlet 1b of the cooling chamber 11. That is to say, the cooling chamber in the terminal sheath 5 can participate in the circulation of the cooling medium in the cooling chamber 11, so that the temperature of the terminal 21 can be directly and effectively reduced, thereby ensuring the charging safety of the vehicle.
  • the main body 1 is formed with a plurality of fixing holes, and the fixing holes can be passed through by fixing members (such as bolts, pins, etc.), so that the heat sink 10 can be fixed with the charging connector 20, so that the charging connector 20 can be better ensured.
  • fixing members such as bolts, pins, etc.
  • the plurality of fixing holes are four, and the lines between the four fixing holes are quadrangular.
  • the four fixing holes thus arranged can make the charging connector 20 and the heat sink 10 fixedly positioned, and the force is uniform throughout the fixing position, so that the fixing reliability between the charging connector 20 and the heat sink 10 can be better ensured.
  • the main body 1 and the terminal sheath 5 are made of an insulating material.
  • the insulating material is not electrically conductive, which can prevent leakage of electricity outside during charging, thereby ensuring the safety of charging.
  • the air blowing member 7 in the heat sink 10 of the first embodiment may also be coupled to the second.
  • the terminal sheath 5 in the heat sink 10 of the second embodiment can also be incorporated into the heat sink 10 of the first embodiment, as in the heat sink 10 of the second embodiment.
  • the arrangement of the inlet port 1a and the outlet port 1b in the middle may also be incorporated into the cooling chamber 11 of the radiator 10 of the first embodiment.
  • the heat dissipation body 30 includes a cooling flow channel, and the cooling flow channel is disposed on the plate body 31.
  • the heat dissipation body 30 includes: a plurality of second heat sinks 32, a plurality of The two fins 32 are disposed on the plate body 31, and each of the second fins 32 is formed with a cooling flow path, or the second fins 32 are disposed on the cooling flow path.
  • the cooling chamber 11 communicates with the cooling flow path of the second fin 32.
  • the arrangement of the second heat sink 32 can effectively accelerate the heat dissipation efficiency of the heat sink 10, which can further facilitate heat dissipation of the charging connector 20.
  • the second fins 32 thus disposed can satisfy the liquid inlet and discharge requirements of the cooling chamber 11, and the operational reliability of the cooling chamber 11 can be ensured.
  • the heat dissipating device 100 of the vehicle by properly arranging the heat sink 10 and the heat dissipating body 30, the heat dissipation of the charging connector 20 can be facilitated, the working reliability of the charging connector 20 can be ensured, and the charging safety of the vehicle can be ensured. Sex.
  • the cooling flow path is disposed around the cooling chamber 11.
  • the effect of cooling the flow path cooling radiator 10 and the charging connecting member 20 is better, and the cooling liquid flow effect between the cooling flow path and the cooling chamber 11 is good.
  • a common inlet 31a and a common outlet 31b may be formed on the plate body 31.
  • the cooling flow passages of the plurality of second heat sinks 32 share a common inlet 31a and a The common exit 31b. That is to say, a common inlet 31a and a common outlet 31b are provided on the plate body 31, so that the complexity of the plate body 31 can be reduced, and the liquid inlet and outlet of each of the second heat sinks 32 can be ensured smoothly.
  • the common inlet 31a is located directly above the common outlet 31b. Thereby, the cooling medium can be facilitated to flow from top to bottom under the action of gravity, so that the flow of the cooling medium in the second heat sink 32 can be facilitated, and the overall operational reliability of the heat sink 100 can be improved.
  • the common inlet 31a is located immediately below the common outlet 31b so that the coolant can flow out of the cooling passage after the cooling passage is filled with the coolant, so that the cooling effect of the radiator 10 can be improved.
  • Both ends of the cooling chamber 11 are provided with an inlet and an outlet, and the inlet is connected to at least one cooling passage of the second fin 32, and the outlet is connected at least to the cooling passage of the other second fin 32.
  • the cooling chamber 11 can be connected between the two second fins 32 such that the cooling chamber 11 ensures its own liquid inlet and outlet, and can effectively exchange heat with the main body 1 and the charging connector 20.
  • the vehicle according to the embodiment of the present application includes the heat dissipation device 100 and the cooling system 200 of the above embodiment, and the cooling flow channel and the cooling chamber 11 are respectively connected to the cooling system 200, and the communication manner may be serial or parallel. That is, the cooling chamber 11 and the cooling flow path are connected in series in the cooling system 200.
  • the cooling system 200 starts to work, and the cooling medium flows through the cooling flow path and the cooling chamber 11, so that it can be continuously taken By taking the heat of the terminal block, the terminal can be prevented from overheating, and the charging safety of the vehicle can be ensured.
  • the cooling system 200 includes: a pump body 210 , a heat exchanger 220 and a liquid storage tank 230 , a pump body 210 , a heat exchanger 220 , a liquid storage tank 230 , and a heat dissipation body 30 .
  • a circulation loop is formed between the cooling flow passage and the cooling chamber 11.
  • the cooling system 200 further includes a filter 240 disposed between the pump body 210 and the heat exchanger 220, and the filter 240 can function as a filter.
  • the vehicle may further include: a plug detecting component 300 and an electronic control module 400 for detecting insertion into the charging connector 20 .
  • the charging gun 610 is plugged into the state, and the electronic control module 400 is electrically connected to the plug detecting component 300 and controls the pump body 210 and the air blowing member 7 to operate after receiving the charging gun 610 insertion completion signal.
  • the charging connector 20 can further include: a power distribution module 500 , the power distribution module 500 can be distributed to the electronic control module 400 , and the electronic control module 400 controls the working state of the pump body 210 .
  • the charging connector 20 can achieve the purpose of reasonable control, and the cooling medium can be ensured to flow in the cooling pipe during charging.
  • the electronic control module 400 can also control the operating state of the air blowing member 7. It should be noted that the electronic control module 400 can properly control the working state of the cooling system 200 and the air blowing member 7, for example, when the temperature at the charging connector 20 reaches the first predetermined temperature, the pump body 210 of the cooling system 200 operates. When the temperature at the charging connector 20 reaches the second predetermined temperature, the blower 7 operates.
  • the air blowing member 7 can respectively have a plurality of wind levels, and the level is continuously increased as the temperature increases.

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Abstract

本申请公开了一种充电连接件(20)的散热器(10)以及散热装置(100)和车辆,散热器(10)包括:主体(1),所述主体(1)内形成有冷却室(11)且内周限定出容纳孔(3),所述容纳孔(3)用于容纳所述充电连接件(20)。

Description

充电连接件的散热器以及散热装置和车辆
相关申请的交叉引用
本申请要求比亚迪股份有限公司于2017年09月30日提交的、发明名称为“充电连接件的散热器以及散热装置和车辆”的、中国专利申请号“201710940656.5”的优先权。
技术领域
本申请涉及车辆充电技术领域,尤其涉及一种充电连接件的散热器以及具有该散热器的散热装置和具有该散热装置的车辆。
背景技术
目前由于能源和环境等问题,推动新能源汽车爆发性成长,新能源汽车保有量也不断攀升。与传统燃油车相比,新能源汽车具有节能环保的巨大优势,但是新能源汽车中的电动车充电时间周期长,却是长久以来的诟病。
现阶段利用增大充电功率来缩短充电时间的方式被普遍采用。与之而来的问题是:由于电流过大,充电插座处的接线端子发热严重,导致出现充电端子烧毁或充电故障的问题,这样整车无法正常充电,而且充电安全性无法得到有效保证。
还有,虽然目前一些厂商也在积极采用降低接线端子处的温度的一些方式,例如,在充电线束处布置冷却装置,但是冷却效果不理想,而且布置起来较复杂。
发明内容
本申请旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本申请提出一种充电连接件的散热器,该散热器可以有利于充电连接件的有效散热。
本申请进一步地提出了一种车辆的散热装置。
本申请进一步地还提出了一种车辆。
根据本申请的充电连接件的散热器,包括:主体,所述主体内形成有冷却室且内周限定出容纳孔,所述容纳孔用于容纳所述充电连接件。
根据本申请的散热器,通过设置冷却室,可以采用液冷来对充电连接件进行冷却,从而可以有效控制充电连接件的工作温度,可以有效避免充电连接件的接线端子过热,进而可以保证车辆的充电安全性。另外,如此设置的散热器结构简单,成本低。
根据本申请车辆的散热装置,包括:散热主体,所述散热主体包括:板体和冷却流道, 所述冷却流道设置在所述板体上;所述散热器,所述散热器固定在所述板体上,所述冷却室与所述冷却流道连通;充电连接件,所述充电连接件容纳在所述容纳孔。
根据本申请的车辆,包括:所述的散热装置;冷却系统,所述冷却流道和所述冷却室分别与所述冷却系统连通。
附图说明
图1是根据本申请实施例的散热装置中的充电插座与充电枪对接的示意图;
图2和图3分别是根据本申请一个实施例的散热装置不同角度的示意图;
图4是散热装置的爆炸图;
图5是散热器的示意图;
图6是散热器的剖视图;
图7是主体的示意图;
图8是根据本申请另一个实施例的散热装置的示意图;
图9是根据本申请实施例的充电连接件和散热器的示意图;
图10-图12是根据本申请一个实施例的散热器的示意图;
图13-图16是根据本申请另一个实施例的散热器的示意图;
图17是根据本申请实施例的车辆的示意图。
附图标记:
散热装置100;
散热器10;主体1;进液口1a;出液口1b;冷却室11;容纳孔12;通风孔13;卡接槽14;长槽14a;短槽14b;导风面15;后壁16;端子孔17;
第一侧壁101,第二侧壁102,连接部103,第一连接部103a,第二连接部103b,
容纳孔3;第一散热片4;端子护套5;隔板6;送风件7;
充电连接件20;接线端子21;
散热主体30;板体31;共用进口31a;共用出口31b;第二散热片32;
冷却系统200;泵体210;换热器220;储液罐230;过滤器240;
插接检测件300;电控模块400;配电模块500;
充电桩600;充电枪610;
车辆1000。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。
下面参考附图详细描述根据本申请实施例的车辆的散热装置100。
如图1-图16所示,根据本申请实施例的车辆的散热装置100可以包括:散热主体30、充电连接件20的散热器10和充电连接件20,散热主体30包括:板体31,散热器10固定在板体31上,散热器10设置有容纳孔12,充电连接件20容纳在容纳孔12上。需要说明的是,容纳孔12可以仅起到容纳作用,当然,其可以通过设置起到安装固定作用,例如,在内周设置一些安装结构。
散热器10可以起到安装充电连接件20的作用,散热器10还可以起到为充电连接件20散热的作用,而且其可以将充电连接件20产生的热量传递给板体31和外界环境,这样可以进一步地降低充电连接件20的温度。
充电连接件20可以为充电插座,充电连接件20可以包括接线端子21,如此设置的散热装置100可以有效降低接线端子21的温度,从而可以避免出现接线端子21过热的问题,进而可以提升散热装置100的工作可靠性,可以保证车辆的充电安全性。接线端子21可以包括:传输电流的正极接线端子和负极接线端子。此接线端子21适用于直流充电口。
同理交流充电口充电接线端子也是成对出现,可能为多个,原理同上,依旧可以实施应用。
下面结合附图详细描述一下根据本申请实施例的充电连接件20的散热器10。
如图5-图8所示,根据本申请第一实施例的散热器10可以包括:主体1,当然,散热器10还可以包括其他部件,例如,多个第一散热片4和送风件7,主体1内形成有冷却室11,冷却室11内可以充满有冷却介质,冷却介质可以为冷却水,也可以为其他冷却液,当然,还可以为冷却气体。而且主体1的内周限定出容纳孔12,容纳孔12用于容纳充电连接件20。也就是说,充电连接件20的一部分可以容纳在主体1上,主体1上设置有冷却室11,这样冷却室11内的冷却介质可以有效冷却充电连接件20,从而可以有效带走充电连接件20的热量,可以更好地降低充电连接件20的工作温度,可以避免充电连接件20的接线端子过热,进而可以保证车辆的充电安全性。
如图5-图8所示,多个第一散热片4分布在主体1的外表面上,多个第一散热片4可以有效增加主体1的散热面积,从而可以进一步地有利于充电连接件20的散热,可以有利于降低接线端子的温度。具体的,多个第一散热片4分布在主体1的外周壁上。
如图5所示,送风件7安装在主体1上。可以理解的是,送风件7可以向主体1和充电 连接件20送风,风可以在经过主体1时有效带走主体1的热量,从而可以加快充电连接件20的散热,可以提升散热器10的散热性能。
根据本申请实施例的散热器10,通过设置冷却室11、第一散热片4和送风件7,可以采用液冷、自然冷和风冷的组合来对充电连接件20进行冷却,从而可以有效控制充电连接件20的工作温度,可以有效避免充电连接件20的接线端子过热,进而可以保证车辆的充电安全性。另外,如此设置的散热器10结构简单,成本低。
根据本申请的一个实施例,如图6和图8所示,冷却室11设置在主体1的底部,而且冷却室11与多个第一散热片4在主体1的径向上间隔开设置。也就是说,冷却室11与多个第一散热片4在主体1上不会发生干涉,由此,如此设置的冷却室11一方面可以有效冷却充电连接件20,另一方面可以有利于主体1的合理设置,可以为第一散热片4留有足够的设计空间,从而可以便于两者结合以更好地进行散热。
根据本申请的一个实施例,送风件7安装在冷却室11的下方,冷却室11的进口和出口设置在主体1的两侧。如此设置的送风件7还可以带走主体1的热量,而且还可以至少一定程度上降低冷却室11的温度,从而可以充电连接件20的工作温度。
根据本申请的一个实施例,如图6所示,主体1上设置有通风孔13,送风件7产生的风通过通风孔13流向多个第一散热片4。由此,送风件7处的风可以通过通风孔13向多个第一散热片4送风,这样风可以有效带走第一散热片4上的热量,从而可以有利于第一散热片4更好地散热,进而可以有效降低充电连接件20的工作温度,可以保证车辆的充电安全性。具体地,通风孔13设置主体1的外周壁上且贯穿主体1的外周壁,与多个第一散热片4形成的风道连通。
如图5-图7所示,多个第一散热片4沿主体1的周向延伸,而且多个第一散热片4在主体1的轴向间隔开设置。由此,可以有利于送风件7在两个第一散热片4之间走风,从而可以保证风与第一散热片4的接触面积,可以保证第一散热片4的有效散热。
根据本申请的一个实施例,冷却室11具有朝向送风件7送风方向的冷风侧壁,冷风侧壁与送风件7间隔开,通风孔13位于冷风侧壁与送风件7之间。由此,送风件7送出的风可以直接吹响冷却室11,从而可以有效降低冷却室11内的冷却水的温度,而且,风可以通过通风孔13向外流出,从而可以有利于风的循环。
如图5、图7所示,主体1呈倒U形且包括分别设置两侧的第一侧壁101和第二侧壁102,第一侧壁101与第二侧壁102贴合设置,其中第一侧壁101与第二侧壁102之间设置有连接部103,连接部103与第一侧壁101底端的距离和连接部103与第二侧壁102底端的距离相同,连接部103可以将第一侧壁101和第二侧壁102连接,且连接部103与第一侧壁101的至少部分和第二侧壁102形的至少部分围成了容纳孔12,进一步地,连接部103包括第 一连接部103a和第二连接部103b,其中第一连接部103a可以与第一侧壁101一体成型,第二连接部103b可以与第二侧壁102一体成型,在第一侧壁101与第二侧壁102配合后,第一侧壁101、第二侧壁102、第二连接部103b和第一连接部103a围成了容纳孔12,这样容纳孔12设置方便,主体1结构简单。
如图5和图7所示,主体1的外表面为倒置整U形,在主体1的外表面上,第一散热片4可以沿主体1的外周延伸,以围绕主体1的外表面的周向设置。多个第一散热片4中的一部分从主体1的第一侧壁101的底端一直延伸至主体1的第二侧壁102的底端,从而该第一散热片4的形状与主体1的形状相同,二者均为倒置整U形;多个第一散热片4中的另一部分的始端或/和终端可以不与第一侧壁101的底端和第二侧壁102的底端平齐,即该第一散热片4的形状与所述主体1的形状不同,该第一散热片4为倒置的半U形,从而可以避让冷却室11上的进口和出口。
多个第一散热片4可以充分利用主体1的外表面面积,而且可以为冷却室11的进口和出口留有足够的空间,从而可以使得主体1结构布置合理,散热效果好。
根据本申请的一个实施例,如图7所示,多个第一散热片4在主体1上延伸至两侧边(第一侧壁101或第二侧壁102)的底端且还弯折延伸至底端的底面上。也就是说,多个第一散热片4还可以在底端的底面上延伸,这样可以进一步地增加散热面积,而且可以降低制造难度。
如图5所示,送风件7设置在两侧边的相对底端处。这样送风件7位置设置合理,送风件7可以合理利用主体1的空间,而且能够向冷却室11合理送风,从而可以有效降低充电连接件20的温度。
如图6和图7所示,两侧边的底端上设置有卡接槽14,送风件7的侧边卡接在卡接槽14内。卡接槽14的设置可以至少一定程度上方便送风件7的安装,可以降低送风件7的安装难度。其中,送风件7为可以为风扇。风扇结构简单,成本低。
根据本申请的一个实施例,如图7所示,卡接槽14呈L形,而且卡接槽14包括:长槽14a和短槽14b,长槽14a在主体1的轴向延伸,而且短槽14b在侧边底端的侧向延伸。长槽14a和短槽14b的设置可以便于送风件7的边缘在两个方向安装固定,从而可以进一步地提升送风件7的安装可靠性,而且可以使得送风件7较合理地位于冷却室11的下方。
长槽14a的长度小于侧边的轴向长度,短槽14b的长度小于侧边的厚度。由此,可以保证主体1的两侧的结构强度,可以降低长槽14a和短槽14b的设置对于主体1的影响,还可以提高送风件7的安装可靠性。
如图9-图16所示,根据本申请的第二实施例的散热器10可以包括主体1和多个第一散热片4,主体1内形成有冷却室11,而且主体1的内周限定出容纳孔3,容纳孔3用于容 纳充电连接件20。也就是说,充电连接件20可以安装在容纳孔3内,容纳孔3的设置一方面可以保证充电连接件20的安装可靠性,另一方面可以保证主体1和充电连接件20充分接触,从而可以有利于冷却室11与充电连接件20充分换热。
充电连接件20内设置有多个接线端子21,例如,接线端子21为两个,接线端子21可以包括传输电流的正极接线端子和负极接线端子。此接线端子21适用于直流充电口。
同理交流充电口充电接线端子也是成对出现,可能为多个,原理同上,依旧可以实施应用。
如此,冷却室11可以有效降低接线端子21的温度,可以避免接线端子21出现过热的问题,从而可以保证车辆的充电安全性。冷却室内可以充满有冷却介质,冷却介质可以为冷却液。
如图9-图16所示,多个第一散热片4分布在主体1的外周上。第一散热片4可以与冷却室11共同作用,从而可以更好地带走充电连接件20的温度,可以有效降低接线端子21的温度。
当然,散热器10还可以包括其他部件,例如,如图10-图12所示,散热器10还可以包括:多个端子护套5,多个端子护套5固定在主体1上,而且端子护套5位于容纳孔3内,这样可以便于端子护套5与接线端子21对应。端子护套5的数量可以与多个接线端子21的数量对应,端子护套5可以套设在对应的接线端子21上。
接线端子21也可以通过端子护套5向主体1传递热量,从而可以使得冷却室11和第一散热片4更好地降低接线端子21的温度,而且端子护套5至少一定程度上可以保护接线端子21。
根据本申请实施例的散热器10,通过设置冷却室11和第一散热片4,可以有效降低接线端子21的温度,可以避免出现接线端子21过热的问题,可以保证车辆的充电安全性。
如图11所示,主体1可以包括后壁16,端子护套5从后壁16沿轴向向前延伸,后壁16上形成有端子孔17。当给车辆充电时,接线端子21可以插入到端子孔17内,从而可以便于接线端子21与端子护套5配合。
结合图13-图15及图1所示,主体1的底部形成有进液口1a和出液口1b,进液口1a和出液口1b间隔开设置。由此,进液口1a和出液口1b设置合理,进液和出液方便,可以使得主体1结构简单,冷却室11布置合理。
出液口1b设置有压力阀(图未示出),而且在冷却室11内压力达到预定值压力阀打开。由此,通过设置压力阀,可以控制冷却室11内的冷却介质的量,可以保证在充电连接件20与充电桩600的充电枪610对接时冷却室11内有足够的冷却介质,从而可以保证主体1降低接线端子21温度的作用。
当然,进液口1a和出液口1b还可以有其他布置形式,例如,主体1上形成有进液口1a和出液口1b,进液口1a位于出液口1b的正上方,或者进液口1a位于出液口1b的正下方。如此设置的进液口1a和出液口1b可以保证冷却介质有效地在冷却室11进行循环流动,从而可以使得冷却室11更好地降低充电连接件20的温度,可以避免接线端子21出现过热的问题。
根据本申请的一个实施例,进液口1a位于主体1的最下端,出液口1b位于主体1的最上端。由此,冷却介质可以在充满冷却室11之后才会从出液口1b流出,从而可以更好地保证冷却室11内具有足够的冷却介质,进而可以保证散热器10降低接线端子21温度的效果。
如图16所示,进液口1a和出液口1b之间可以设置有隔板6,隔板6用来保证冷却介质在冷却室11内的循环,从而可以使得冷却介质有效带走充电连接件20的热量。
如图13所示,散热器还可以包括:多个第一散热片4,多个第一散热片4分布在主体1的外表面上,而且,多个第一散热片4沿主体1的轴向延伸,并且多个第一散热片4在主体1的周向上分布。这样多个第一散热片4可以均匀分布在主体1的外周上,从而可以更好地带走接线端子21的热量。
如图12所示,端子护套5与主体1可以为一体成型件。一体成型的端子护套5和主体1结构简单,易于制造,成本低。
根据本申请的一个实施例,端子护套5内形成有冷却腔,冷却腔与冷却室11连通,而且冷却腔位于冷却室11的进液口1a和出液口1b之间。也就是说,端子护套5内的冷却腔能够参与冷却室11内的冷却介质的循环,从而可以直接且有效地降低接线端子21的温度,进而可以保证车辆的充电安全性。
主体1上形成有多个固定孔,固定孔可以供固定件(如螺栓、销钉等)穿过,这样散热器10可以与充电连接件20相固定,从而可以更好地保证充电连接件20的固定可靠性。具体地,多个固定孔为四个,而且四个固定孔之间的连线呈四边形。如此布置的四个固定孔可以使得充电连接件20与散热器10固定位置合理,固定位置各处受力均匀,从而可以更好地保证充电连接件20和散热器10之间的固定可靠性。
根据本申请的一个实施例,主体1和端子护套5为绝缘材料制成。绝缘材料不导电,可以防止充电过程中向外漏电,进而可以保证充电的安全性。
需要说明的是,上述两个实施例仅是示意性说明,两者之间非冲突的部件可以相互结合,例如,第一实施例的散热器10中的送风件7也可以结合到第二实施例的散热器10中,又如,第二实施例的散热器10中的端子护套5也可以结合到第一实施例的散热器10中,再如,第二实施例的散热器10中的进液口1a和出液口1b的设置形式也可以结合到第一实施 例的散热器10的冷却室11中。
下面再结合附图进行散热主体30的描述。
如图2、图8和图12所示,散热主体30包括:冷却流道,冷却流道设置在板体31上,具体地,散热主体30包括:多个第二散热片32,多个第二散热片32设置在板体31上,每个第二散热片32内形成有冷却流道,或者说,第二散热片32设置在冷却流道上。冷却室11与第二散热片32的冷却流道连通。第二散热片32的设置可以有效加快散热器10的散热效率,这样可以进一步地有利于充电连接件20的散热。而且如此设置的第二散热片32可以满足冷却室11的进液和出液需求,可以保证冷却室11的工作可靠性。
根据本申请实施例的车辆的散热装置100,通过合理设置散热器10和散热主体30,可以有利于充电连接件20的散热,可以保证充电连接件20的工作可靠性,可以保证车辆的充电安全性。
冷却流道围绕冷却室11设置。这样冷却流道冷却散热器10和充电连接件20的效果较好,而且冷却流道和冷却室11之间冷却液流动效果好。
根据本申请的一个实施例,如图2-图4所示,板体31上可以形成有共用进口31a和共用出口31b,多个第二散热片32的冷却流道共用一个共用进口31a和一个共用出口31b。也就是说,板体31上设置一个共用进口31a和一个共用出口31b即可,这样可以降低板体31的复杂程度,而且可以保证每个第二散热片32的进液出液顺畅性。
根据本申请的一个实施例,共用进口31a位于共用出口31b的正上方。由此,可以便于冷却介质在重力作用下从上向下流动,从而可以有利于冷却介质在第二散热片32内的流动,可以提高散热装置100的整体运行可靠性。或者,共用进口31a位于共用出口31b的正下方,这样可以在冷却流道内充满冷却液之后,冷却液才会从冷却流道内流出,从而可以提高散热器10的冷却效果。
冷却室11的两端设置有进口和出口,进口至少与一个第二散热片32的冷却流道相连,而且出口至少与另一个第二散热片32的冷却流道相连。换言之,冷却室11可以连接在两个第二散热片32之间,这样冷却室11保证其自身的进液和出液,而且可以有效与主体1和充电连接件20进行换热。
根据本申请实施例的车辆,包括:上述实施例的散热装置100和冷却系统200,冷却流道和冷却室11分别与冷却系统200连通,连通方式可以为串联或者并联。也就是说,冷却室11和冷却流道串联在冷却系统200,当充电连接件20为动力电池充电时,冷却系统200开始工作,冷却介质流经冷却流道和冷却室11,从而可以不断带走接线端子的热量,可以避免接线端子过热,可以保证车辆的充电安全性。
根据本申请的一个实施例,如图1所示,冷却系统200包括:泵体210、换热器220和 储液罐230,泵体210、换热器220、储液罐230、散热主体30的冷却流道和冷却室11之间形成循环回路。由此,泵体210可以在充电连接件20和充电桩600上的充电枪610对接时工作,从而将冷却介质泵入冷却流道和冷却室11内,以使得冷却室11内的冷却介质不断带走接线端子的热量,需要说明的是,接线端子发热是通过充电连接件20的外壳传递给散热器10,然后在由送风件7和冷却介质间接带走端子的热量。冷却系统200还包括:过滤器240,过滤器240设置在泵体210和换热器220之间,过滤器240可以起到过滤作用。
根据本申请的一个实施例,如图1图2、和17所示,车辆还可以包括:插接检测件300和电控模块400,插接检测件300用于检测插入充电连接件20内的充电枪610插接状态,电控模块400与插接检测件300电连接且在接收到充电枪610插接完成信号后控制泵体210和送风件7工作。其中,如图1所示,充电连接件20还可以包括:配电模块500,配电模块500可以向电控模块400配电,而且电控模块400控制泵体210的工作状态。由此,充电连接件20可以实现合理控制的目的,在充电时可以保证冷却管路内流动有冷却介质。
电控模块400还可以控制送风件7的工作状态。需要说明的是,电控模块400可以合理控制冷却系统200和送风件7的工作状态,例如,在充电连接件20处的温度达到第一预定温度时,冷却系统200的泵体210工作,在充电连接件20处的温度达到第二预定温度时,送风件7工作。其中送风件7可以分别多个风力等级,随着温度的升高,不断升高等级。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (24)

  1. 一种充电连接件的散热器,其特征在于,包括:
    主体,所述主体内形成有冷却室且内周限定出容纳孔,所述容纳孔用于容纳所述充电连接件。
  2. 根据权利要求1所述的充电连接件的散热器,其特征在于,还包括:
    送风件,所述送风件安装在所述主体上。
  3. 根据权利要求2所述的充电连接件的散热器,其特征在于,还包括:多个第一散热片,多个所述第一散热片分布在所述主体的外表面上。
  4. 根据权利要求3所述的充电连接件的散热器,其特征在于,所述冷却室设置在所述主体的底部且与多个所述第一散热片在所述主体的径向上间隔开设置。
  5. 根据权利要求3或4所述的充电连接件的散热器,其特征在于,所述送风件安装在所述冷却室的下方。
  6. 根据权利要求5所述的充电连接件的散热器,其特征在于,所述主体上设置有通风孔,所述送风件产生的风通过所述通风孔流向多个所述第一散热片。
  7. 根据权利要求6所述的充电连接件的散热器,其特征在于,多个所述第一散热片沿所述主体的周向延伸且在所述主体的轴向间隔开设置。
  8. 根据权利要求6或7所述的充电连接件的散热器,其特征在于,所述冷却室具有朝向所述送风件送风方向的冷风侧壁,所述冷风侧壁与所述送风件间隔开,所述通风孔位于所述冷风侧壁与所述送风件之间。
  9. 根据权利要求8所述的充电连接件的散热器,其特征在于,所述主体呈倒U形且两侧边在距离底端预定高度处相连以形成所述容纳孔。
  10. 根据权利要求9所述的充电连接件的散热器,其特征在于,多个所述第一散热片在所述主体上延伸至两侧边的底端且还弯折延伸至底端的底面上。
  11. 根据权利要求10所述的充电连接件的散热器,其特征在于,所述主体的外表面为倒置整U形,在所述主体的外表面上,多个所述第一散热片中的一部分呈倒置整U形,另一部分呈倒置半U形以避让所述冷却室的进口和出口。
  12. 根据权利要求9-11任一项所述的充电连接件的散热器,其特征在于,所述送风件设置在所述两侧边的相对底端处。
  13. 根据权利要求12所述的充电连接件的散热器,其特征在于,所述两侧边的底端上设置有卡接槽,所述送风件的侧边卡接在所述卡接槽内。
  14. 根据权利要求13所述的充电连接件的散热器,其特征在于,所述卡接槽呈L形且 包括:长槽和短槽,所述长槽在所述主体的轴向延伸,且短槽在所述侧边底端的侧向延伸。
  15. 根据权利要求14所述的充电连接件的散热器,其特征在于,所述长槽的长度小于所述侧边的轴向长度,所述短槽的长度小于所述侧边的厚度。
  16. 一种车辆的散热装置,其特征在于,包括:
    散热主体,所述散热主体包括:板体和冷却流道,所述冷却流道设置在所述板体上;
    根据权利要求1-15中任一项所述散热器,所述散热器固定在所述板体上,所述冷却室与所述冷却流道连通;
    充电连接件,所述充电连接件容纳在所述容纳孔。
  17. 根据权利要求16所述的车辆的散热装置,其特征在于,所述冷却流道围绕所述冷却室设置。
  18. 根据权利要求17所述的车辆的散热装置,其特征在于,还包括:第二散热片,所述第二散热片设置在所述冷却流道上。
  19. 根据权利要求18所述的车辆的散热装置,其特征在于,所述板体上形成有共用进口和共用出口,多个所述第二散热片的冷却流道共用一个所述共用进口和一个所述共用出口。
  20. 根据权利要求19所述的车辆的散热装置,其特征在于,所述共用进口位于所述共用出口的正上方;或
    所述共用进口位于所述共用出口的正下方。
  21. 根据权利要求16-20任一项所述的车辆的散热装置,其特征在于,所述冷却室的两端设置有进口和出口,所述进口至少与一个所述冷却流道相连且所述出口至少与另一个所述冷却流道相连。
  22. 一种车辆,其特征在于,包括:
    根据权利要求16-21中任一项所述的散热装置;
    冷却系统,所述冷却流道和所述冷却室分别与所述冷却系统连通。
  23. 根据权利要求22所述的车辆,其特征在于,所述冷却系统包括:泵体、换热器和储液罐,所述泵体、所述换热器、所述储液罐、所述冷却流道和所述冷却室之间形成循环回路。
  24. 根据权利要求23所述的车辆,其特征在于,还包括:插接检测件和电控模块,所述插接检测件用于检测插入所述充电连接件内的充电枪插接状态,所述电控模块与所述插接检测件电连接且在接收到充电枪插接完成信号后控制所述泵体和送风件工作。
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US20200275582A1 (en) 2020-08-27
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