WO2019062971A1 - Charging device and vehicle - Google Patents
Charging device and vehicle Download PDFInfo
- Publication number
- WO2019062971A1 WO2019062971A1 PCT/CN2018/108805 CN2018108805W WO2019062971A1 WO 2019062971 A1 WO2019062971 A1 WO 2019062971A1 CN 2018108805 W CN2018108805 W CN 2018108805W WO 2019062971 A1 WO2019062971 A1 WO 2019062971A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- charging
- charging device
- sealing
- cooling
- terminal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/14—Conductive energy transfer
- B60L53/16—Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/14—Conductive energy transfer
- B60L53/18—Cables specially adapted for charging electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/30—Constructional details of charging stations
- B60L53/302—Cooling of charging equipment
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20927—Liquid coolant without phase change
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20936—Liquid coolant with phase change
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/12—Electric charging stations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
Definitions
- the present disclosure relates to the field of vehicle technology, and in particular, to a charging device and a vehicle having the same.
- the existing cooling schemes of the charging gun and the charging port are basically independent systems, and only the cooling is performed on the one hand, and there is no unified integration.
- two sets of cooling schemes are provided to separately cool the vehicle and the charging gun side.
- the structure of this method is complicated, the operation is relatively troublesome, and it requires more space, and it is also difficult to achieve unified control and management.
- the cost of the two systems is relatively large, and the cooling loops of the two are also difficult to exchange information, and it is difficult to deal with problems.
- the present disclosure aims to solve at least one of the technical problems in the related art to some extent. To this end, the present disclosure proposes a charging device that can effectively solve the problem of burnout of the terminal.
- the present disclosure also proposes a vehicle.
- a charging device includes: a housing; a terminal, the terminal includes: a first sealing chamber and a liquid metal, the first sealing chamber being fixed in the housing, the liquid metal being accommodated at the first Seal the room.
- the charging device of the present disclosure by placing the liquid metal in the sealed chamber, it is possible to withstand a large current and, without generating excessive resistance heat, and efficiently dissipating heat of the charging connector to the air and the coolant. Therefore, the problem of burning of the terminal can be effectively solved, thereby improving the use and safety of the vehicle.
- the first sealed chamber includes: a sealing sleeve and a sealing plug, the sealing sleeve is fixed in the housing, and one end of the sealing sleeve is provided with a hole, and the sealing sleeve is fixed at the In the housing, the sealing plug seals the hole, and the sealing plug is a conductive member.
- the terminal is connected to a charging harness
- the sealing sleeve is a conductive member
- a core of the charging harness is connected to the sealing sleeve
- the terminal is connected to a charging harness, and the sealing sleeve is provided with a wiring hole through which the core of the charging harness contacts the liquid metal.
- At least a portion of the sealing plug extends into the aperture to seal the aperture.
- one end of one end of the gland is provided with an annular groove, and the sealing plug is sleeved at the annular groove to seal the hole.
- the charging device further includes: a charging harness, the charging harness includes a core and an outer insulating layer, the sealing sleeve is an insulating material, and the outer insulating layer is integrated with the sealing sleeve A molded part, the core is also in contact with the liquid metal.
- the wire core is a solid metal material.
- the charging device is a charging socket or a charging gun.
- the charging device further includes a heat sink that is sleeved on the housing.
- the heat sink includes: a main body and a plurality of first fins, a cooling chamber is formed in the main body, and an inner circumference defines a receiving hole for receiving the housing A plurality of the first fins are distributed on an outer surface of the body.
- a plurality of the first fins extend along an axial direction of the body and are distributed in a circumferential direction of the body.
- the charging device further includes: a heat dissipation body, the heat dissipation body includes: a plate body and a plurality of cooling flow channels, the cooling flow channel is disposed on the plate body, and the main body is mounted The cooling chamber is in communication with the cooling flow passage on the plate body.
- the plate body is formed with a common inlet and a common outlet, and the plurality of cooling channels share one of the common inlet and one of the common outlet.
- a vehicle includes: the charging device; a heat sink; the heat sink includes: a main body and a plurality of first fins, a cooling chamber is formed in the main body, and an inner circumference defines a receiving hole, a receiving hole for accommodating the housing, a plurality of the first fins are distributed on an outer surface of the main body; a heat dissipating body; the heat dissipating body comprises: a plate body and a plurality of cooling flow channels, the cooling flow a passage disposed on the plate body, the main body being mounted on the plate body, the cooling chamber being in communication with the cooling flow passage; a cooling system, the cooling flow passage, the cooling chamber, and the cooling system Connected.
- the cooling system includes: a pump body, a heat exchanger, a liquid storage tank, the pump body, the heat exchanger, the liquid storage tank, and a cooling flow passage of the heat dissipation body A circulation loop is formed between the cooling chamber and the cooling chamber.
- the charging device further includes: a plug detecting component and an electronic control module, the plug detecting component is configured to detect a charging gun insertion state inserted into the charging socket, the electronic control The module is electrically connected to the plug detecting member and controls the pump body to operate after receiving the charging gun insertion completion signal.
- 1, 6, 8, and 10 are cross-sectional views of a charging socket and a charging gun assembly in accordance with an embodiment of the present disclosure
- FIGS. 2 and 7 are cross-sectional views of a charging socket in accordance with an embodiment of the present disclosure
- 3 and 9 are cross-sectional views of a charging gun in accordance with an embodiment of the present disclosure.
- FIG. 4 is a schematic diagram of a charging device in accordance with an embodiment of the present disclosure.
- FIG. 5 is a schematic diagram of a charging socket docked with a charging gun in accordance with an embodiment of the present disclosure
- 11-13 are schematic views of docking of charging devices of three different embodiments.
- FIG. 14 is a schematic illustration of a heat sink in accordance with an embodiment of the present disclosure.
- 15 is a schematic structural view of a vehicle according to an embodiment of the present disclosure.
- Heat dissipating body 6 plate body 61; second heat sink 62; common inlet 63; common outlet 64; charging socket 65; charging gun 66;
- Cooling system 20 cooling chamber 72; pump body 73; heat exchanger 74; liquid storage tank 75; filter 77;
- Plug detector 30 electronic control module 40; power distribution module 50;
- a first pump body 60 a first liquid storage tank 70; a first filter 80; a control valve 90;
- the heat sink 100 The heat sink 100; the main body 101; the mounting hole 102; the first heat sink 103; the liquid inlet 101a; and the liquid outlet 101b.
- a charging device 10 according to an embodiment of the present disclosure will be described in detail below with reference to FIGS.
- the charging device 10 includes a housing 1 and a terminal 2, and the terminal 2 is fixed in the housing 1, so that the housing 1 can function to protect and fix the terminal 2.
- the terminal 2 can be multiple and multiple wires.
- the terminals 2 are arranged in pairs. For example, as shown in FIG. 1, the terminal 2 may be two.
- the terminal 2 may include a positive terminal and a negative terminal for transmitting current.
- This terminal 2 is suitable for a DC charging port.
- the charging port of the AC charging port is also in pairs, and may be multiple. The principle is the same as above, and the application can still be implemented.
- the terminal 2 is electrically connected to the charging harness 3, and the terminal 2 is arranged in various forms, which will be described in detail below.
- the terminal 2 may include a first sealing chamber 21 and a liquid metal 22, and the first sealing chamber 21 is fixed in the housing 1, liquid metal 22 is housed in the first sealed chamber 21.
- the liquid metal 22 is briefly described below.
- the liquid metal 22 is an amorphous, flowable liquid, and the liquid metal 22 is a viscous fluid.
- the viscosity of the liquid metal 22 is related to its composition, and it increases with the decrease of the temperature of the liquid metal 22 during the flow. When crystals appear in the liquid metal 22, the viscosity of the liquid increases sharply, and the flow rate and flow state also occur sharply. Varyingly, the liquid metal 22 has superconducting heat and superconducting power, and the vehicle can withstand a large current during operation by placing the liquid metal 22 in the first sealed chamber 21 during high power charging, and When the terminal 2 is operated, it does not generate excessive resistance heat.
- part of the heat generated during the operation of the terminal 2 is diluted by the liquid metal 22, and the other part is dissipated into the air, thereby enabling the heat generation of the terminal 2 to be greatly reduced, thereby effectively solving the problem.
- the terminal 2 is burnt out, which can improve the use and safety of the vehicle.
- the charging device 10 is provided as a charging socket 65, or the charging device 10 may be a charging gun 66, that is, the charging device 10 thus provided may be adapted for charging.
- the socket 65 can also be applied to the charging gun 66.
- FIG. 1 during the charging process of the vehicle, after the charging socket 65 is docked with the charging gun 66, the charging socket 65 and the terminal 2 at both ends of the charging gun 66 are in contact with each other, so that the purpose of charging the vehicle can be achieved.
- the first sealing chamber 21 may include a sealing sleeve 211 and a sealing plug 212.
- One end of the sealing sleeve 211 is provided with a hole, and the hole may be disposed on the end of the sealing sleeve 211 and only partially sealed.
- the end of the sleeve 211 is open, and the hole may also be a hole that is completely open at one end of the sealing sleeve 211, that is, one end of the sealing sleeve 211 may be an open end.
- the sealing sleeve 211 is fixed in the casing 1.
- the sealing plug 212 has a sealing function, and the sealing plug 212 seals the hole in the sealing sleeve 211, so that the sealing plug 212 seals the hole, and the liquid metal 22 in the first sealing chamber 21 can be prevented from leaking out. .
- the surface of the sealing plug 212 is smooth, and when the charging socket 65 comes into contact with the terminal 2 at both ends of the charging gun 66, the charging socket 65 and the terminal 2 at both ends of the charging gun 66 can be better fitted together.
- the outer periphery of one end of the sealing sleeve 211 is provided with an annular groove, and the sealing plug 212 is sleeved at the annular groove to seal the hole in the sealing sleeve 211, so that the annular groove and the sealing plug 212 can be arranged.
- the good connections are made to make the annular groove and the sealing plug 212 more compact, so that the liquid metal 22 can be further prevented from flowing out of the hole.
- the sealing sleeve 211 is not limited to this.
- the sealing sleeve 211 may have holes at both ends, and the sealing plugs 212 are two.
- the two sealing plugs 212 respectively seal the two holes of the sealing sleeve 211.
- the sealing plug 212 is configured as a conductive member to ensure that electricity is directed from the charging gun 66 to the charging receptacle 65.
- the terminal 2 of the charging socket 65 and the terminal 2 of the charging gun 66 can be effectively docked and a current can be transmitted.
- At least a portion of the sealing plug 212 extends into the hole to seal the hole of the sealing sleeve 211. It should be understood that the sealing plug 212 may partially extend into the hole or may extend all the way into the hole, so that the sealing can be better. Thereby, it is possible to ensure that the charging device 10 has high safety during operation.
- the terminal 2 is connected to the charging harness 3, the sealing sleeve 211 is a conductive member, and the charging harness 3 is connected to the conductive member. It can also be understood that the charging harness 3 is connected to the sealing sleeve 211 and charged.
- the wire harness 3 has an electric conduction function, and electric power can be transmitted between the sealing sleeve 211 and the charging wire harness 3. During the charging process, the electric vehicle can be guided to the vehicle through the charging harness 3, so that the working demand for continuously supplying power to the vehicle can be realized.
- connection manner of the terminal 2 and the charging harness 3 can also be modified accordingly, which will be described in detail below.
- the terminal 2 is connected with a charging harness 3, and the sealing sleeve 211 is provided with a wiring hole.
- the charging harness 3 is in contact with the liquid metal 22 through the wiring hole.
- the outer circumference of the charging harness 3 is surrounded. There are seals.
- electricity can be transmitted from the charging harness 3 on the side of the charging gun 66 to the liquid metal 22 in the terminal 2 on the side of the charging gun 66, and then the terminal 2 on the side of the charging gun 66 is electrically transmitted to the side of the charging socket 65.
- the terminal 2, and then the terminal 2 on the side of the charging socket 65 is electrically transmitted to the charging harness 3 on the side of the charging socket 65, and finally the entire charging circuit is completed, so that the charging operation can be normally performed.
- the charging device 10 may further include: a charging harness 3 including a core 31 and an outer insulating layer 32, and the outer insulating layer 32 is integrated with the sealing sleeve 211.
- the molded part and the integrally molded part can improve the structural uniformity of the outer insulating layer 32 and the sealing sleeve 211, thereby preventing the outer insulating layer 32 and the sealing sleeve 211 from being cracked, and the core 31 is also in contact with the liquid metal 22 during the charging process.
- the outer insulating layer 32 can serve as a seal.
- the core 31 is provided in a solid metal material, so that the core 31 has a conductive function, thereby ensuring that the charging device 10 completes the work requirement.
- the charging device 10 includes a housing 1, a terminal 2 and a charging harness 3, and the terminal 2 includes: a first sealing chamber 21 and a liquid metal 22, the liquid metal 22 is housed in the first sealed chamber 21, and the charging harness 3 includes: a second sealed chamber 33 and a liquid metal 22, the liquid metal 22 is accommodated in the second sealed chamber 33, the first sealed chamber 21 and the second sealed
- the chamber 33 is continuous. In other words, both the first sealed chamber 21 and the second sealed chamber 33 are filled with liquid metal. This can further reduce the amount of heat generated by the terminal 2 and the charging harness 3, so that the charging device 10 can be made suitable for a high-power charging item.
- the first sealing chamber 21 and the second sealing chamber 33 are arranged in various forms, for example, the first sealing chamber 21 is fixed in the housing 1, and the second sealing chamber 33 is at least partially fixed outside the housing 1; in other words, the wiring
- the terminal 2 is disposed in the housing 1, and the charging harness 3 is disposed outside the housing 1.
- the second sealing chamber 33 is fixed outside the housing 1, and the first sealing chamber 21 is at least partially fixed in the housing 1, in other words A part of the terminal 2 is disposed in the housing 1.
- the arrangement of the above two terminals 2 and the charging harness 3 can produce less heat generation.
- the liquid metal 22 has superconducting heat and superconducting power, and the vehicle is placed in the first sealed chamber 21 and the second sealed chamber 33 during high power charging, so that the terminal 2 and the charging harness 3 are working. It is able to withstand large currents and does not generate excessive resistance heat when the terminal 2 and the charging harness 3 are operated.
- the heat generated by the terminal 2 can be quickly transmitted to the charging harness 3 communicating with the terminal 2, so that the liquid metal 22 in the terminal 2 and the liquid metal 22 in the charging harness 3 are facilitated.
- Heat exchange at the same time, can also increase the heat dissipation area and heat dissipation speed. Therefore, such a setting can greatly reduce the amount of heat generated by the terminal 2, thereby effectively solving the problem of burning of the terminal 2 terminal, thereby improving the use and safety of the vehicle.
- the first sealing chamber 21 may include a sealing sleeve 211 and a sealing plug 212.
- the sealing sleeve 211 is provided with a hole at one end of the charging harness 3, and the hole may be disposed at The end of the sealing sleeve 211 is open only to the end of the partial sealing sleeve 211, and the hole may also be a hole that is completely open at one end of the sealing sleeve 211, that is, one end of the sealing sleeve 211 may be an open end.
- the sealing plug 212 seals the bore of the sealing sleeve 211.
- the sealing plug 212 has a sealing function, and the sealing plug 212 seals the hole, so that the sealing plug 212 seals the hole, and the liquid metal 22 in the first sealing chamber 21 can be prevented from being missed.
- the surface of the sealing plug 212 is smooth, and when the charging socket 65 comes into contact with the terminal 2 at both ends of the charging gun 66, the charging socket 65 and the terminal 2 at both ends of the charging gun 66 can be better fitted together.
- the sealing sleeve 211 and/or the second sealing chamber 33 may be an insulating member, and the sealing plug 212 is a conductive member. That is, at least one of the sealing sleeve 211 and the second sealing chamber 33 may be an insulating member, which can improve the safety of use of the terminal 2 and the charging harness 3, and can effectively prevent liquid metal from passing through the sealing sleeve 211 and the first
- the two sealed chambers 33 leak to the outside, and the sealing plug 212 can facilitate the effective transmission current when the charging socket 65 and the charging gun 66 are docked.
- the sealing plug 212 is configured as a conductive member to ensure that electricity is directed from the charging gun 66 to the charging receptacle 65.
- the terminal 2 of the charging socket 65 and the terminal 2 of the charging gun 66 can be effectively docked and a current can be transmitted.
- At least a portion of the sealing plug 212 extends into the hole to seal the hole of the sealing sleeve 211. It should be understood that the sealing plug 212 may partially extend into the hole or may extend all the way into the hole, so that the sealing can be better. Therefore, it can be further ensured that the liquid metal 22 does not flow out from the hole, thereby ensuring high safety of the charging device 10 during operation.
- One end of one end of the sealing sleeve 211 is provided with an annular groove, and the sealing plug 212 is sleeved at the annular groove to seal the hole, so that the annular groove can be better connected with the sealing plug 212, and the annular groove can be
- the sealing plug 212 is more closely structured so that the liquid metal 22 can be further prevented from flowing out of the hole.
- the charging device 10 may further include: a first pump body 60 and a first liquid storage tank 70.
- the first liquid storage tank 70 stores liquid metal, a first sealing chamber 21 and a first storage tank.
- the liquid tank 70 is connectable, and the first pump body 60 is disposed between the first sealing chamber 21 and the first liquid storage tank 70.
- the charging device 10 operates, first The pump body 60 can pump the liquid metal stored in the first liquid storage tank 70 into the first sealing chamber 21 and the second sealing chamber 33, so that the charging function of the charging device 10 can be realized.
- the first pump body 60 can pump the liquid metal in the first sealing chamber 21 and the second sealing chamber 33 back into the first liquid storage tank 70, so that the liquid metal can be controlled to flow into and out of the first sealing chamber 21 and the second at any time.
- the chamber 33 is sealed, so that the service life of the charging device 10 can be improved.
- the weight of the charging socket 65 and the charging gun 66 can be effectively reduced, the weight of the charging gun 66 can be reduced, and the weight of the vehicle in the running state can be reduced, and the weight of the vehicle can be reduced.
- a first filter 80 is disposed between the first pump body 60 and the first liquid storage tank 70, and the first filter 80 can function as a filter.
- the charging device 10 may further include a control valve 90 disposed between the first sealed chamber 21 and the pump body 73, and the control valve 90 has a control liquid metal flowing in and out of the first seal.
- the function of the chamber 21 and the second sealing chamber 33 when the charging device 10 is in operation, opens the control valve 90, and then the pump body 73 pumps the liquid metal into the first sealed chamber 21 and the second sealed chamber 33 when the charging device 10
- the control valve 90 is closed, and then the pump body 73 pumps the liquid metal back into the first liquid storage tank 70.
- the control valve 90 may also be disposed at the outlet of the first liquid storage tank 70.
- the charging device 10 is provided as a charging socket 65, or the charging device 10 can be a charging gun 66, that is, the charging device 10 thus provided can be applied to the charging socket 65, and can also be used for charging. Gun 66.
- the charging socket 65 and the terminal 2 at both ends of the charging gun 66 are in contact with each other, so that the purpose of charging the vehicle can be achieved.
- the terminal 2 of any one of the charging socket 65 and the charging gun 66 can be set as a liquid metal terminal, and the other terminal 2 is set as a solid terminal, and it should be explained that if charging is performed
- the terminal 2 of the socket 65 is provided as a liquid metal terminal, and the terminal 2 of the charging gun 66 is set as a solid terminal. If the terminal 2 of the charging gun 66 is set as a liquid metal terminal, the terminal 2 of the charging socket 65 is placed. Set as a solid terminal.
- the charging device 10 includes a housing 1, a terminal 2, a first reservoir 70, and a first pump body 60, and the terminal 2 includes a first sealing chamber 21, the first sealing chamber 21 is fixed in the housing 1, the first sealing chamber 21 is for accommodating the liquid metal 22, the first liquid storage tank 70 is stored with the liquid metal 22, and the first pump body 60 is connected. Between the first sealed chamber 21 and the first liquid storage tank 70, the first pump body 60 can pump the liquid metal 22 stored in the first liquid storage tank 70 into the first sealed chamber 21, or can be first The liquid metal 22 within the sealed chamber 21 is pumped back into the first reservoir 70.
- the first sealing chamber 21 of the charging socket 65 and the two terminals 2 of the charging gun 66 is filled with liquid metal 22.
- the charging socket 65 and the charging gun 66 are connected, and the charging gun 66 side needs to be artificial.
- Pick up and dock with the charging socket 65 thereby providing the first pump body 60 to control the liquid metal 22 to flow into and out of the first sealing chamber 21, so that the liquid metal 22 on the side of the charging gun 66 can be pumped to the first time at the charging time.
- the liquid metal 22 is pumped out of the first sealed chamber 21 through the pump body 73, so that the weight of the charging gun 66 can be reduced, and at the same time, improper operation can be avoided.
- the terminal of the charging socket 65 and the terminal of the charging gun 66 are not penetrated.
- the first sealing chamber 21 may include a sealing sleeve 211 and a sealing plug 212.
- One end of the sealing sleeve 211 is provided with a hole, and the hole may be disposed in the sealing.
- the end of the sleeve 211 is open only at the end of the partial sealing sleeve 211, and the hole may also be a hole in which the sealing sleeve 211 is completely open at one end, that is, one end of the sealing sleeve 211 may be an open end.
- the sealing sleeve 211 is fixed in the casing 1.
- the sealing plug 212 has a sealing function, and the sealing plug 212 seals the hole in the sealing sleeve 211, so that the sealing plug 212 seals the hole, and the liquid metal 22 in the first sealing chamber 21 can be prevented from leaking out. .
- the surface of the sealing plug 212 is smooth, and when the charging socket 65 comes into contact with the terminal 2 at both ends of the charging gun 66, the charging socket 65 and the terminal 2 at both ends of the charging gun 66 can be better fitted together.
- One end of one end of the sealing sleeve 211 is provided with an annular groove, and the sealing plug 212 is sleeved at the annular groove to seal the hole, so that the annular groove can be better connected with the sealing plug 212, and the annular groove can be
- the sealing plug 212 is more closely structured so that the liquid metal 22 can be further prevented from flowing out of the hole.
- the sealing sleeve 211 may also have holes at both ends, and the sealing plugs 212 are two, and the two sealing plugs 212 respectively seal the two holes.
- the sealing plug 212 is configured as a conductive member to ensure that electricity is directed from the charging gun 66 to the charging receptacle 65.
- the terminal 2 of the charging socket 65 and the terminal 2 of the charging gun 66 can be effectively docked and a current can be transmitted.
- At least a portion of the sealing plug 212 extends into the hole to seal the hole. It should be understood that the sealing plug 212 may partially extend into the hole or may extend into the hole, so that the hole can be sealed better, thereby ensuring charging.
- the device 10 has a high level of safety during operation.
- the terminal 2 is connected to the charging harness 3, the sealing sleeve 211 is a conductive member, and the charging harness 3 is connected to the conductive member. It can also be understood that the charging harness 3 is connected to the sealing sleeve 211. Moreover, the charging harness 3 has a conductive function, and electric power can be transmitted between the sealing sleeve 211 and the charging harness 3, and the electric vehicle can be guided to the vehicle through the charging harness 3 during the charging process, so that the working demand for continuously supplying power to the vehicle can be realized.
- the terminal 2 is connected to the charging harness 3, and the sealing sleeve 211 is provided with a wiring hole.
- the charging harness 3 is in contact with the liquid metal 22 through the wiring hole.
- the charging harness 3 The outer circumference is surrounded by a sealing ring.
- the charging device 10 may further include: a charging harness 3 including a core 31 and an outer insulating layer 32, an outer insulating layer 32 and a seal
- a charging harness 3 including a core 31 and an outer insulating layer 32, an outer insulating layer 32 and a seal
- the sleeve 211 is an integrally formed piece, and the integral molded piece can improve the structural uniformity of the outer insulating layer 32 and the sealing sleeve 211, thereby preventing the outer insulating layer 32 and the sealing sleeve 211 from being cracked, and the core 31 is also in contact with the liquid metal 22.
- the heat generated by the core 31 can be transferred to the liquid metal, and the outer insulating layer can serve as a sealing.
- the core 31 is provided in a solid metal material, so that the core 31 has a conductive function, thereby ensuring that the charging device 10 completes the work requirement.
- the charging device 10 may further include: a control valve 90 disposed between the sealed chamber and the pump body, and the control valve 90 has a function of controlling the flow of liquid metal into and out of the sealed chamber when charging
- the control valve 90 is opened, and then the pump body pumps the liquid metal into the sealed chamber.
- the control valve 90 is closed, and then the pump body 73 pumps the liquid metal back to the first liquid storage tank.
- the charging device 10 may further include other components such as the heat sink 100 and the heat dissipation body 101.
- the heat sink 100 is sleeved on the housing 1.
- the heat sink 100 can be mounted on the heat dissipating body 101.
- the heat sink 100 has a heat dissipating function, and can dissipate heat generated during the working process of the charging device 10, thereby ensuring that the temperature does not accumulate. On the charging device 10, it is possible to prevent the charging device 10 from being burnt due to excessive temperature.
- the heat dissipation body 6 may include a plate body 61 and a cooling flow path, and the cooling flow path is disposed on the plate body 61.
- the housing 1 is housed on the receiving hole 102, and it can also be understood that the housing 1 belongs to a part of the charging device 10, and the housing 1 can be mounted on the heat sink 100.
- the heat sink 100 can be mounted on the heat dissipation body 6, that is, the heat sink 100 component can function to dissipate heat from the casing 1, and can also function to mount the fixed casing 1.
- the heat sink 100 will be described first below.
- the heat sink 100 may include a main body 101 and a plurality of first fins 103.
- the main body 101 is formed with a cooling chamber 72 therein, and an inner circumference of the main body 101 defines a receiving hole 102 for accommodating the housing. body. That is to say, the housing can be mounted in the receiving hole 102.
- the arrangement of the receiving hole 102 can ensure the mounting reliability of the housing 1 on the one hand, and can ensure sufficient contact between the main body 101 and the housing 1 on the other hand, thereby facilitating cooling.
- Chamber 72 is in sufficient heat exchange with the housing.
- the plurality of first fins 103 extend in the axial direction of the main body 101, and the plurality of first fins 103 are distributed in the circumferential direction of the main body 101, so that the circumference of the main body 101 is everywhere.
- the charging device 10 can be dissipated, so that a better cooling effect can be achieved.
- the heat dissipating body 6 includes a plate body 61 and a plurality of second fins 62.
- the plurality of second fins 62 are disposed on the plate body 61.
- Each of the second fins 62 is formed with a cooling flow path therein, and the heat sink 100 is fixed at On the plate body 61, the cooling chamber 72 communicates with the cooling flow path of the second fin 62, and the casing 1 is mounted on the accommodating hole 102.
- the arrangement of the second heat sink 62 can further improve the heat dissipation effect of the housing 1, can effectively lower the temperature of the terminal 2, and can avoid the problem of overheating of the terminal 2.
- the cooling flow passage in the second fin 62 communicates with the cooling chamber in the cooling member, so that the problem of the coolant in and out of the cooling chamber can be solved, so that the arrangement of the housing 1 can be simplified.
- a common inlet 63 and a common outlet 64 are formed on the plate body 61.
- the cooling flow passages of the plurality of second fins 62 share a common inlet 63 and a common outlet 64.
- the plate body 61 has a simple structure, can effectively solve the problem of liquid inlet and discharge of the plurality of second heat sinks 62, and can better improve the heat dissipation effect of the casing 1.
- both ends of the cooling chamber 72 may be provided with a liquid inlet 101a and a liquid outlet 101b, the liquid inlet 101a is connected to at least one cooling channel, and the liquid outlet 101b is at least one cooling channel Connected.
- the number of the inlet ports 101a connected to the cooling channels is equal to or greater than one, and the number of the outlet ports 101b connected to the cooling channels is equal to or greater than one. In this way, the coolant flow in the plurality of cooling channels can be ensured, and the coolant in the plurality of cooling channels can be ensured to flow out from the liquid outlet 101b after the heat exchange is completed, so that the heat in the charging device 10 can be better brought to the same. The outside of the charging device 10.
- a vehicle may include the charging device 10 and the cooling system 20 of the above embodiment, and the cooling flow path, the cooling chamber 72, and the cooling system are in communication.
- coolant can flow in the cooling flow passage, and the vehicle can control the opening of the cooling system when the vehicle is charged, so that the operating temperature of the charging connector can be effectively reduced.
- the cooling system includes a pump body 73, a heat exchanger 74 and a liquid storage tank 75, a pump body 73, a heat exchanger 74, a liquid storage tank 75, a cooling flow path of the heat dissipation body 6, and a cooling chamber 72. A loop is formed between them.
- the pump body 73 can operate when the charging socket 65 and the charging gun 66 are docked, thereby pumping the cooling liquid into the cooling flow path and the cooling chamber 72, so that the cooling flow path cools the terminal 2.
- the cooling system further includes a filter 77 disposed between the pump body 73 and the heat exchanger 74, and the filter 77 can function as a filter.
- the vehicle may further include: a plug detecting component 30 and an electronic control module 40, wherein the plug detecting component 30 is configured to detect the plugged state of the charging gun 66 inserted into the charging socket 65, and the electronic control module 40 is plugged
- the detecting member 30 is electrically connected and controls the pump body 73 to operate after receiving the charging gun insertion completion signal.
- the vehicle may further include: a power distribution module 50 that can distribute power to the electronic control module 40, and the electronic control module 40 controls the operating state of the pump body 73.
- the charging socket 65 can achieve the purpose of reasonable control, and the cooling medium flowing in the cooling flow path can be ensured during charging.
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Abstract
Description
相关申请的交叉引用Cross-reference to related applications
本申请要求比亚迪股份有限公司于2017年09月30日提交的、发明名称为“充电装置以及车辆”的、中国专利申请号“201710938991.1”的优先权。The present application claims the priority of the Chinese Patent Application No. "201710938991.1" filed on September 30, 2017 by BYD Co., Ltd., entitled "Charging Device and Vehicle".
本公开涉及车辆技术领域,尤其涉及一种充电装置以及具有该充电装置的车辆。The present disclosure relates to the field of vehicle technology, and in particular, to a charging device and a vehicle having the same.
目前能源问题和环境问题,推动新能源汽车爆发性成长,新能源汽车保有量也不段攀升。与传统车相比新能源汽车具有节能环保的巨大优势,但是电动车充电时间周期长,却是长久以来的诟病。At present, energy problems and environmental problems have promoted the explosive growth of new energy vehicles, and the number of new energy vehicles has also increased. Compared with traditional vehicles, new energy vehicles have great advantages in energy saving and environmental protection. However, electric vehicles have long charging cycles, but they have long been criticized.
利用增大充电功率来缩短充电时间是普遍使用的方案之一。与之而来的问题是:充电插座接线端子发热严重,导致接线端子烧毁或充电问题故障,整车无法正常充电。It is one of the commonly used solutions to increase the charging power to shorten the charging time. The problem with it is that the charging socket terminal has a serious heat, which causes the terminal to burn out or the charging problem to be faulty, and the whole vehicle cannot be charged normally.
相关技术中,现有的充电枪和充电口的冷却方案,基本是各自成独立系统,只是单独冷却一方面,没有统一整合起来。再者就是做两套冷却方案,分别给整车和充电枪侧冷却,这种方式的结构复杂,使用操作相对比较麻烦,还需要占用更多的空间,同时也难以做到统一控制和管理。两套系统成本相对也比较大,两者冷却回路也很难信息交流,产生问题也难处理。In the related art, the existing cooling schemes of the charging gun and the charging port are basically independent systems, and only the cooling is performed on the one hand, and there is no unified integration. In addition, two sets of cooling schemes are provided to separately cool the vehicle and the charging gun side. The structure of this method is complicated, the operation is relatively troublesome, and it requires more space, and it is also difficult to achieve unified control and management. The cost of the two systems is relatively large, and the cooling loops of the two are also difficult to exchange information, and it is difficult to deal with problems.
发明内容Summary of the invention
本公开旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本公开提出一种充电装置,该充电装置可以有效地解决接线端子烧损问题。The present disclosure aims to solve at least one of the technical problems in the related art to some extent. To this end, the present disclosure proposes a charging device that can effectively solve the problem of burnout of the terminal.
本公开还提出了一种车辆。The present disclosure also proposes a vehicle.
根据本公开的充电装置包括:壳体;接线端子,所述接线端子包括:第一密封室和液态金属,所述第一密封室固定在所述壳体内,所述液态金属容纳在所第一密封室内。A charging device according to the present disclosure includes: a housing; a terminal, the terminal includes: a first sealing chamber and a liquid metal, the first sealing chamber being fixed in the housing, the liquid metal being accommodated at the first Seal the room.
根据本公开的充电装置,通过把液态金属设置在密封室内,能够耐受大电流,而且,不会产生过多电阻热,并且,可以有效地将充电连接件的热量散热到空气和冷却液中,从而可以有效地解决接线端子烧损问题,进而可以提高车辆的使用和安全性。According to the charging device of the present disclosure, by placing the liquid metal in the sealed chamber, it is possible to withstand a large current and, without generating excessive resistance heat, and efficiently dissipating heat of the charging connector to the air and the coolant. Therefore, the problem of burning of the terminal can be effectively solved, thereby improving the use and safety of the vehicle.
在本公开的一些示例中,所述第一密封室包括:密封套和密封塞,所述密封套固定在所 述壳体内,所述密封套的一端设置有孔,所述密封套固定在所述壳体内,所述密封塞密封所述孔,所述密封塞为导电件。In some examples of the present disclosure, the first sealed chamber includes: a sealing sleeve and a sealing plug, the sealing sleeve is fixed in the housing, and one end of the sealing sleeve is provided with a hole, and the sealing sleeve is fixed at the In the housing, the sealing plug seals the hole, and the sealing plug is a conductive member.
在本公开的一些示例中,所述接线端子连接有充电线束,所述密封套为导电件,所述充电线束的线芯与所述密封套相连。In some examples of the present disclosure, the terminal is connected to a charging harness, and the sealing sleeve is a conductive member, and a core of the charging harness is connected to the sealing sleeve.
在本公开的一些示例中,所述接线端子连接有充电线束,所述密封套设置有接线孔,所述充电线束的线芯穿过所述接线孔与所述液态金属接触。In some examples of the present disclosure, the terminal is connected to a charging harness, and the sealing sleeve is provided with a wiring hole through which the core of the charging harness contacts the liquid metal.
在本公开的一些示例中,所述密封塞的至少一部分伸入所述孔以密封所述孔。In some examples of the disclosure, at least a portion of the sealing plug extends into the aperture to seal the aperture.
在本公开的一些示例中,所述密封套的一端外周设置有环形凹槽,所述密封塞套设在所述环形凹槽处以密封所述孔。In some examples of the present disclosure, one end of one end of the gland is provided with an annular groove, and the sealing plug is sleeved at the annular groove to seal the hole.
在本公开的一些示例中,所述充电装置还包括:充电线束,所述充电线束包括线芯和外包绝缘层,所述密封套为绝缘材料,所述外包绝缘层与所述密封套为一体成型件,所述线芯还与所述液态金属接触。In some examples of the present disclosure, the charging device further includes: a charging harness, the charging harness includes a core and an outer insulating layer, the sealing sleeve is an insulating material, and the outer insulating layer is integrated with the sealing sleeve A molded part, the core is also in contact with the liquid metal.
在本公开的一些示例中,所述线芯为固体金属材质。In some examples of the disclosure, the wire core is a solid metal material.
在本公开的一些示例中,所述充电装置为充电插座或充电枪。In some examples of the disclosure, the charging device is a charging socket or a charging gun.
在本公开的一些示例中,所述充电装置还包括:散热器,所述散热器套设在所述壳体上。In some examples of the present disclosure, the charging device further includes a heat sink that is sleeved on the housing.
在本公开的一些示例中,所述散热器包括:主体和多个第一散热片,所述主体内形成有冷却室且内周限定出容纳孔,所述容纳孔用于容纳所述壳体,多个所述第一散热片分布在所述主体的外表面上。In some examples of the present disclosure, the heat sink includes: a main body and a plurality of first fins, a cooling chamber is formed in the main body, and an inner circumference defines a receiving hole for receiving the housing A plurality of the first fins are distributed on an outer surface of the body.
在本公开的一些示例中,多个所述第一散热片沿所述主体的轴向延伸且在所述主体的周向上分布。In some examples of the present disclosure, a plurality of the first fins extend along an axial direction of the body and are distributed in a circumferential direction of the body.
在本公开的一些示例中,所述充电装置还包括:散热主体,所述散热主体包括:板体和多个冷却流道,所述冷却流道设置在所述板体上,所述主体安装在所述板体上,所述冷却室与所述冷却流道连通。In some examples of the present disclosure, the charging device further includes: a heat dissipation body, the heat dissipation body includes: a plate body and a plurality of cooling flow channels, the cooling flow channel is disposed on the plate body, and the main body is mounted The cooling chamber is in communication with the cooling flow passage on the plate body.
在本公开的一些示例中,所述板体上形成有共用进口和共用出口,多个所述冷却流道共用一个所述共用进口和一个所述共用出口。In some examples of the present disclosure, the plate body is formed with a common inlet and a common outlet, and the plurality of cooling channels share one of the common inlet and one of the common outlet.
根据本公开的车辆,包括:所述的充电装置;散热器;所述散热器包括:主体和多个第一散热片,所述主体内形成有冷却室且内周限定出容纳孔,所述容纳孔用于容纳所述壳体,多个所述第一散热片分布在所述主体的外表面上;散热主体;所述散热主体包括:板体和多个冷却流道,所述冷却流道设置在所述板体上,所述主体安装在所述板体上,所述冷却室与所述冷却流道连通;冷却系统,所述冷却流道、所述冷却室和所述冷却系统连通。A vehicle according to the present disclosure includes: the charging device; a heat sink; the heat sink includes: a main body and a plurality of first fins, a cooling chamber is formed in the main body, and an inner circumference defines a receiving hole, a receiving hole for accommodating the housing, a plurality of the first fins are distributed on an outer surface of the main body; a heat dissipating body; the heat dissipating body comprises: a plate body and a plurality of cooling flow channels, the cooling flow a passage disposed on the plate body, the main body being mounted on the plate body, the cooling chamber being in communication with the cooling flow passage; a cooling system, the cooling flow passage, the cooling chamber, and the cooling system Connected.
在本公开的一些示例中,所述冷却系统包括:泵体、换热器、储液罐,所述泵体、所述换热器、所述储液罐、所述散热主体的冷却流道和所述冷却室之间形成循环回路。In some examples of the disclosure, the cooling system includes: a pump body, a heat exchanger, a liquid storage tank, the pump body, the heat exchanger, the liquid storage tank, and a cooling flow passage of the heat dissipation body A circulation loop is formed between the cooling chamber and the cooling chamber.
在本公开的一些示例中,所述充电装置还包括:插接检测件和电控模块,所述插接检测件用于检测插入所述充电插座内的充电枪插接状态,所述电控模块与所述插接检测件电连接且在接收到充电枪插接完成信号后控制所述泵体工作。In some examples of the present disclosure, the charging device further includes: a plug detecting component and an electronic control module, the plug detecting component is configured to detect a charging gun insertion state inserted into the charging socket, the electronic control The module is electrically connected to the plug detecting member and controls the pump body to operate after receiving the charging gun insertion completion signal.
图1、图6、图8和图10是根据本公开实施例的充电插座与充电枪装配的剖视图;1, 6, 8, and 10 are cross-sectional views of a charging socket and a charging gun assembly in accordance with an embodiment of the present disclosure;
图2和图7是根据本公开实施例的充电插座的剖视图;2 and 7 are cross-sectional views of a charging socket in accordance with an embodiment of the present disclosure;
图3和图9是根据本公开实施例的充电枪的剖视图;3 and 9 are cross-sectional views of a charging gun in accordance with an embodiment of the present disclosure;
图4是根据本公开实施例的充电装置的示意图;4 is a schematic diagram of a charging device in accordance with an embodiment of the present disclosure;
图5是根据本公开实施例的充电插座与充电枪对接的示意图;5 is a schematic diagram of a charging socket docked with a charging gun in accordance with an embodiment of the present disclosure;
图11-图13是三种不同实施例的充电装置对接的示意图;11-13 are schematic views of docking of charging devices of three different embodiments;
图14是根据本公开实施例的散热器的示意图;14 is a schematic illustration of a heat sink in accordance with an embodiment of the present disclosure;
图15是根据本公开实施例的车辆的结构示意图。15 is a schematic structural view of a vehicle according to an embodiment of the present disclosure.
附图标记:Reference mark:
车辆1000,
充电装置10;
壳体1;接线端子2;第一密封室21;密封套211;密封塞212;液态金属22;
充电线束3;线芯31;外包绝缘层32;第二密封室33;Charging
散热主体6;板体61;第二散热片62;共用进口63;共用出口64;充电插座65;充电枪66;
冷却系统20;冷却室72;泵体73;换热器74;储液罐75;过滤器77;
插接检测件30;电控模块40;配电模块50;
第一泵体60;第一储液罐70;第一过滤器80;控制阀90;a
散热器100;主体101;安装孔102;第一散热片103;进液口101a;出液口101b。The heat sink 100; the
下面详细描述本公开的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。Embodiments of the present disclosure are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are illustrative, and are not intended to be construed as limiting.
下面参考图1-图10详细描述一下根据本公开实施例的充电装置10。A
充电装置10包括:壳体1和接线端子2,接线端子2固定在壳体1内,这样壳体1可以起到保护和固定接线端子2的作用,接线端子2可以为多个,多个接线端子2成对设置, 例如,如图1所示,接线端子2可以为两个,接线端子2可以包括:传输电流的正极接线端子和负极接线端子。此接线端子2适用于直流充电口。同理交流充电口充电接线端子也是成对出现,可能为多个,原理同上,依旧可以实施应用。The
接线端子2与充电线束3电连接,接线端子2的布置形式有多种,下面详细描述。The
根据本公开的第一可选实施例,如图1-图3所示,接线端子2可以包括:第一密封室21和液态金属22,第一密封室21固定在壳体1内,液态金属22容纳在第一密封室21内。According to a first alternative embodiment of the present disclosure, as shown in FIGS. 1-3, the
下面简单说明下液态金属22,液态金属22是一种不定型、可流动的液体,液态金属22是有粘性的流体。液态金属22的粘性与其成分有关,在流动过程中又随液态金属22温度的降低而不断增大,当液态金属22中出现晶体时,液体的粘度急剧增加,其流速和流态也会发生急剧变化,液态金属22具有超导热和超导电能力,车辆在大功率充电过程中,通过把液态金属22设置在第一密封室21内,使接线端子2在工作时能够耐受大电流,并且,在接线端子2工作时也不会产生过多的电阻热。另外,接线端子2在工作过程中产生的热量,一部分会被液态金属22稀释,另一部分会被散发到空气中,由此,这样能够使接线端子2发热量大幅度减少,从而可以有效地解决接线端子2端子烧损问题,进而可以提高车辆的使用和安全性。The
根据本发明的一个实施例,如图1-图3所示,充电装置10设置为充电插座65,或者充电装置10可以为充电枪66,也就是说,如此设置的充电装置10可以适用于充电插座65,也可以适用于充电枪66。如图1所示,在车辆充电过程中,充电插座65与充电枪66对接后,充电插座65与充电枪66两端接线端子2互相接触,这样可以实现对车辆充电的目的。According to an embodiment of the present invention, as shown in FIGS. 1-3, the charging
如图1-图3所示,第一密封室21可以包括:密封套211和密封塞212,密封套211的一端设置有孔,孔可以设置在密封套211的端部上且仅将部分密封套211的该端部敞开,孔也可以是密封套211一端完全敞开的孔,也就是说,密封套211的一端可以为敞开端。密封套211固定在壳体1内,密封塞212具有密封作用,密封塞212密封密封套211上的孔,这样密封塞212将孔密封,能够防止第一密封室21内的液态金属22遗漏出来。同时,密封塞212的表面光滑,当充电插座65与充电枪66两端的接线端子2接触时,能够使充电插座65与充电枪66两端的接线端子2更好地贴合在一起。As shown in FIG. 1 to FIG. 3, the
根据本发明的一个实施例,密封套211的一端外周设置有环形凹槽,密封塞212套设在环形凹槽处以密封密封套211上的孔,这样设置能够把环形凹槽与密封塞212更好地连接在在一起,可以使环形凹槽与密封塞212得结构更加紧密,从而可以进一步防止液态金属22从孔处流出。According to an embodiment of the present invention, the outer periphery of one end of the sealing
密封套211的设置形式并不限于此,密封套211也可以是两端都具有孔,密封塞212为两个,两个密封塞212分别密封密封套211的两个孔。The sealing
根据本发明的一个实施例,密封塞212设置为导电件,这样可以保证电从充电枪66导向充电插座65。由此,在充电插座65与充电枪66对接时,充电插座65的接线端子2和充电枪66的接线端子2之间可以有效对接且传输电流。In accordance with an embodiment of the present invention, the sealing
密封塞212的至少一部分伸入孔以密封密封套211的孔,需要解释的是,密封塞212可以是部分伸入孔,也可以是全部伸入孔,这样设置能够把孔密封的更好,从而可以保证充电装置10在工作时具有较高的安全性。At least a portion of the sealing
如图1-图3所示,接线端子2连接有充电线束3,密封套211为导电件,充电线束3与导电件相连,也可以理解为,充电线束3与密封套211相连,并且,充电线束3具有导电作用,密封套211和充电线束3之间可以传递电,车辆在充电过程中,电可以通过充电线束3导向车辆,从而可以实现向车辆不断供电的工作需求。As shown in FIG. 1 to FIG. 3, the
在接线端子2作出改动之后,接线端子2与充电线束3的连接方式也可以相应作出改动,下面内容将进行详细描述。After the modification of the
如图1-图3所示,接线端子2连接有充电线束3,密封套211设置有接线孔,充电线束3穿过接线孔与液态金属22接触,在接线孔处,充电线束3的外周环绕有密封圈。在充电过程中,电可以由充电枪66侧的充电线束3传给充电枪66侧的接线端子2内的液态金属22,然后充电枪66侧的接线端子2将电传给充电插座65侧的接线端子2,接着充电插座65侧的接线端子2将电传给充电插座65侧的充电线束3,最后完成整个充电回路,从而可以保证充电工作的正常进行。As shown in FIG. 1 to FIG. 3, the
在另一个实施例中,如图1-图3所示,充电装置10还可以包括:充电线束3,充电线束3包括线芯31和外包绝缘层32,外包绝缘层32与密封套211为一体成型件,一体成型件能够提高外包绝缘层32与密封套211的结构统一性,从而可以防止外包绝缘层32与密封套211出现裂痕,并且,线芯31还与液态金属22接触,在充电过程中,鉴于液态金属产生的热量较少,而且外包绝缘层32可以起到密封作用。进一步地,线芯31设置为固体金属材质,这样线芯31具有导电功能,从而可以保证充电装置10完成工作需求。In another embodiment, as shown in FIG. 1 to FIG. 3, the charging
如图6-图10所示,根据本公开的第二可选实施例,充电装置10包括:壳体1、接线端子2和充电线束3,接线端子2包括:第一密封室21和液态金属22,液态金属22容纳在第一密封室21内,充电线束3包括:第二密封室33和液态金属22,液态金属22容纳在第二密封室33内,第一密封室21与第二密封室33贯通。换言之,第一密封室21和第二密封室33内均充满有液体金属。这样可以进一步地减少接线端子2和充电线束3的发热量,从而可以使得充电装置10能够适用于大功率充电项目。As shown in FIGS. 6-10, according to a second alternative embodiment of the present disclosure, the charging
第一密封室21和第二密封室33的布置形式有多种,例如,第一密封室21固定在壳体1内,而且第二密封室33至少部分固定在壳体1外;换言之,接线端子2设置在壳体1内, 充电线束3设置在壳体1外;又如,第二密封室33固定在壳体1外,而且第一密封室21至少部分固定在壳体1内,换言之,接线端子2的一部分设置在壳体1内。The
上述两种接线端子2和充电线束3的布置形式均可以产生较少的发热量。The arrangement of the above two
液态金属22具有超导热和超导电能力,车辆在大功率充电过程中,通过把液态金属22设置在第一密封室21和第二密封室33内,使接线端子2和充电线束3在工作时能够耐受大电流,并且,在接线端子2和充电线束3工作时也不会产生过多的电阻热。The
接线端子2在工作过程中,接线端子2产生的热量,能够快速传递到和接线端子2连通的充电线束3上,这样便于接线端子2内的液态金属22与充电线束3内的液态金属22进行热交换,同时,也能够增加散热面积和散热速度。由此,这样设置能够使接线端子2发热量大幅度减少,从而可以有效地解决接线端子2端子烧损问题,进而可以提高车辆的使用和安全性。During the operation of the
根据本发明的一个实施例,如图6-图9所示,第一密封室21可以包括:密封套211和密封塞212,密封套211远离充电线束3的一端设置有孔,孔可以设置在密封套211的端部上且仅将部分密封套211的该端部敞开,孔也可以是密封套211一端完全敞开的孔,也就是说,密封套211的一端可以为敞开端。密封塞212密封密封套211的孔。密封塞212具有密封作用,密封塞212密封孔,这样密封塞212将孔密封,能够防止第一密封室21内的液态金属22遗漏出来。同时,密封塞212的表面光滑,当充电插座65与充电枪66两端的接线端子2接触时,能够使充电插座65与充电枪66两端的接线端子2更好地贴合在一起。According to an embodiment of the present invention, as shown in FIGS. 6-9, the
密封套211和/或第二密封室33可以为绝缘件,密封塞212为导电件。也就是说,密封套211和第二密封室33中的至少一个可以为绝缘件,绝缘件可以提升接线端子2和充电线束3的使用安全性,而且可以有效防止液体金属通过密封套211和第二密封室33向外界漏电,密封塞212可以有利于充电插座65和充电枪66对接时的有效传输电流。The sealing
根据本发明的一个实施例,密封塞212设置为导电件,这样可以保证电从充电枪66导向充电插座65。由此,在充电插座65与充电枪66对接时,充电插座65的接线端子2和充电枪66的接线端子2之间可以有效对接且传输电流。In accordance with an embodiment of the present invention, the sealing
密封塞212的至少一部分伸入孔以密封密封套211的孔,需要解释的是,密封塞212可以是部分伸入孔,也可以是全部伸入孔,这样设置能够把孔密封的更好,从而可以进一步保证液态金属22不从孔流出,进而可以保证充电装置10在工作时具有较高的安全性。At least a portion of the sealing
密封套211的一端外周设置有环形凹槽,密封塞212套设在环形凹槽处以密封孔,这样设置能够把环形凹槽与密封塞212更好地连接在在一起,可以使环形凹槽与密封塞212得结构更加紧密,从而可以进一步防止液态金属22从孔处流出。One end of one end of the sealing
如图11-图13所示,充电装置10还可以包括:第一泵体60和第一储液罐70,第一储 液罐70内储存有液体金属,第一密封室21和第一储液罐70能够连通,第一泵体60设置在第一密封室21和第一储液罐70之间,当检测到充电插座65和充电枪66插接好后,充电装置10工作,第一泵体60能够将第一储液罐70内储存的液体金属泵入到第一密封室21和第二密封室33内,从而可以实现充电装置10的充电功能,当检测到需要拔枪时,第一泵体60能够将第一密封室21和第二密封室33内的液体金属泵回到第一储液罐70内,这样可以随时控制液体金属流入和流出第一密封室21和第二密封室33,从而可以提高充电装置10的使用寿命。由此,可以有效减轻充电插座65和充电枪66的重量,可以减轻提起充电枪66的重量,车端可以减轻行驶状态的车辆的重量,实现车辆的轻量化。第一泵体60和第一储液罐70之间设置有第一过滤器80,第一过滤器80可以起到过滤作用。As shown in FIG. 11 to FIG. 13, the charging
如图11-图13所示,充电装置10还可以包括:控制阀90,控制阀90设置在第一密封室21和泵体73之间,控制阀90具有控制液体金属流入和流出第一密封室21和第二密封室33的作用,当充电装置10工作时,打开控制阀90,然后泵体73将液体金属泵入到第一密封室21和第二密封室33内,当充电装置10不工作时,关闭控制阀90,然后泵体73将液体金属泵回到第一储液罐70内,这样设置能够使操作简单、方便,从而可以提高客户满意度。需要说明的是,控制阀90还可以设置在第一储液罐70的出口处。As shown in FIGS. 11-13, the charging
如图6-图10所示,充电装置10设置为充电插座65,或者充电装置10可以为充电枪66,也就是说,如此设置的充电装置10可以适用于充电插座65,也可以适用于充电枪66。如图6和图8所示,在车辆充电过程中,充电插座65与充电枪66对接后,充电插座65与充电枪66两端接线端子2互相接触,这样可以实现对车辆充电的目的。As shown in FIG. 6-10, the charging
根据本发明的一个实施例,可以把充电插座65和充电枪66其中任意一个的接线端子2设置成液态金属端子,则另一个的接线端子2设置成固体端子,需要解释的是,如果把充电插座65的接线端子2设置成液态金属端子,就把充电枪66的接线端子2设置成固体端子,如果把充电枪66的接线端子2设置成液态金属端子,就把充电插座65的接线端子2设置成固体端子。当然,也可以同时把充电插座65和充电枪66的接线端子2设置成液态金属端子。According to an embodiment of the present invention, the
如图11-图13所示,根据本公开的第三可选实施例,充电装置10包括:壳体1、接线端子2、第一储液罐70和第一泵体60,接线端子2包括:第一密封室21,第一密封室21固定在壳体1内,第一密封室21用于容纳液态金属22,第一储液罐70内储存有液态金属22,第一泵体60连接在第一密封室21和第一储液罐70之间,第一泵体60能够将第一储液罐70内储存的液态金属22泵入到第一密封室21内,也可以把第一密封室21内的液态金属22泵回到第一储液罐70内。As shown in FIGS. 11-13, according to a third alternative embodiment of the present disclosure, the charging
充电插座65与充电枪66的两端接线端子2的第一密封室21内充有液态金属22,当车 辆进行充电时,充电插座65与充电枪66进行对接过程中,充电枪66侧需要人为拿起与充电插座65进行对接,由此,设置第一泵体60来控制液态金属22流入和流出第一密封室21,这样可以将充电枪66侧液态金属22在充电时刻泵入到第一密封室21内,而且在检测到需要拔枪时后,通过泵体73将液态金属22从第一密封室21内泵出,从而可以减轻充电枪66的重量,同时,也可以避免人为操作不当导致液态金属22漏液问题。充电插座65的接线端子和充电枪66的接线端子非贯通。The
根据本发明的一个实施例,如图7、图9和图10所示,第一密封室21可以包括:密封套211和密封塞212,密封套211的一端设置有孔,孔可以设置在密封套211的端部上且仅将部分密封套211的该端部敞开,孔也可以是密封套211一端完全敞开的孔,也就是说,密封套211的一端可以为敞开端。密封套211固定在壳体1内,密封塞212具有密封作用,密封塞212密封密封套211上的孔,这样密封塞212将孔密封,能够防止第一密封室21内的液态金属22遗漏出来。同时,密封塞212的表面光滑,当充电插座65与充电枪66两端的接线端子2接触时,能够使充电插座65与充电枪66两端的接线端子2更好地贴合在一起。According to an embodiment of the present invention, as shown in FIG. 7, FIG. 9, and FIG. 10, the
密封套211的一端外周设置有环形凹槽,密封塞212套设在环形凹槽处以密封孔,这样设置能够把环形凹槽与密封塞212更好地连接在在一起,可以使环形凹槽与密封塞212得结构更加紧密,从而可以进一步防止液态金属22从孔处流出。One end of one end of the sealing
密封套211也可以是两端具有孔,密封塞212为两个,两个密封塞212分别密封两个孔。The sealing
根据本发明的一个实施例,密封塞212设置为导电件,这样可以保证电从充电枪66导向充电插座65。由此,在充电插座65与充电枪66对接时,充电插座65的接线端子2和充电枪66的接线端子2之间可以有效对接且传输电流。In accordance with an embodiment of the present invention, the sealing
密封塞212的至少一部分伸入孔以密封孔,需要解释的是,密封塞212可以是部分伸入孔,也可以是全部伸入孔,这样设置能够把孔密封的更好,从而可以保证充电装置10在工作时具有较高的安全性。At least a portion of the sealing
如图7、图9和图10所示,接线端子2连接有充电线束3,密封套211为导电件,充电线束3与导电件相连,也可以理解为,充电线束3与密封套211相连,并且,充电线束3具有导电作用,密封套211和充电线束3之间可以传递电,车辆在充电过程中,电可以通过充电线束3导向车辆,从而可以实现向车辆不断供电的工作需求。As shown in FIG. 7, FIG. 9, and FIG. 10, the
如图7、图9和图10所示,接线端子2连接有充电线束3,密封套211设置有接线孔,充电线束3穿过接线孔与液态金属22接触,在接线孔处,充电线束3的外周环绕有密封圈。在充电过程中,电可以由充电枪66侧的充电线束3传给充电枪66侧的接线端子2内的液 态金属22,然后充电枪66侧的接线端子2将电传给充电插座65侧的接线端子2,接着充电插座65侧的接线端子2将电传给充电插座65侧的充电线束3,最后完成整个充电回路,从而可以保证充电工作的正常进行。As shown in FIG. 7, FIG. 9, and FIG. 10, the
根据本发明的一个实施例,如图7、图9和图10所示,充电装置10还可以包括:充电线束3,充电线束3包括线芯31和外包绝缘层32,外包绝缘层32与密封套211为一体成型件,一体成型件能够提高外包绝缘层32与密封套211的结构统一性,从而可以防止外包绝缘层32与密封套211出现裂痕,并且,线芯31还与液态金属22接触,在充电过程中,鉴于液态金属产生的热量较少,且状态温度,那么线芯31产生的热量可以传递给液态金属,而且外包绝缘层可以起到密封作用。进一步地,线芯31设置为固体金属材质,这样线芯31具有导电功能,从而可以保证充电装置10完成工作需求。According to an embodiment of the present invention, as shown in FIGS. 7, 9, and 10, the charging
如图11-图13所示,充电装置10还可以包括:控制阀90,控制阀90设置在密封室和泵体之间,控制阀90具有控制液体金属流入和流出密封室的作用,当充电装置10工作时,打开控制阀90,然后泵体将液体金属泵入到密封室内,当充电装置10不工作时,关闭控制阀90,然后泵体73将液体金属泵回到第一储液罐70内,这样设置能够使操作简单、方便,从而可以提高客户满意度。As shown in FIGS. 11-13, the charging
在上述三个不同实施例的基础上,充电装置10还可以包括其他部件,例如,散热器100和散热主体101。散热器100套设在壳体1上,散热器100可以安装在散热主体101上,散热器100具有散热作用,能够把充电装置10在工作过程中产生的热量散发,从而可以保证温度不会积累充电装置10上,进而可以防止充电装置10由于温度过高而烧毁。On the basis of the above three different embodiments, the charging
散热主体6可以包括:板体61和冷却流道,冷却流道设置在板体61上。壳体1容纳在容纳孔102上,也可以理解为,壳体1属于充电装置10的一部分,壳体1可以安装在散热器100上。散热器100可以安装在散热主体6上,也就是说,散热器100部件可以起到为壳体1散热的效果,还可以起到安装固定壳体1的作用。The
下面先描述一下散热器100。The
如图14所示,散热器100可以包括主体101和多个第一散热片103,主体101内形成有冷却室72,而且主体101的内周限定出容纳孔102,容纳孔102用于容纳壳体。也就是说,壳体可以安装在容纳孔102内,容纳孔102的设置一方面可以保证壳体1的安装可靠性,另一方面可以保证主体101和壳体1充分接触,从而可以有利于冷却室72与壳体充分换热。As shown in FIG. 14, the
根据本发明的一个实施例,多个第一散热片103沿主体101的轴向延伸,而且,多个第一散热片103在主体101的周向上分布,这样在主体101的周向上各处都能对充电装置10进行散热,从而可以达到更好的降温效果。According to an embodiment of the present invention, the plurality of
散热主体6包括:板体61和多个第二散热片62,多个第二散热片62设置在板体61上,每个第二散热片62内形成有冷却流道,散热器100固定在板体61上,冷却室72与第二散热片62的冷却流道连通,壳体1安装在容纳孔102上。第二散热片62的设置可以进一步地提升壳体1的散热效果,可以有效降低接线端子2的温度,可以避免接线端子2出现过热的问题。而且第二散热片62内的冷却流道与冷却件内的冷却腔连通,这样可以解决冷却腔内冷却液进出问题,从而可以使得壳体1的布置简单。The
板体61上形成有共用进口63和共用出口64,多个第二散热片62的冷却流道共用一个共用进口63和一个共用出口64。这样板体61结构简单,可以有效解决多个第二散热片62的进液和出液问题,而且可以更好地提升壳体1的散热效果。A
根据本发明的一个实施例,冷却室72的两端可以设置有进液口101a和出液口101b,进液口101a至少与一个冷却流道相连,而且出液口101b至少与一个冷却流道相连。需要解释的是,进液口101a与冷却流道连接的数量大于等于一个,出液口101b与冷却流道连接的数量大于等于一个。这样既可以保证多条冷却流道内有冷却液流动,也可以保证多条冷却流道内的冷却液换热完成后从出液口101b流出,从而可以更好地将充电装置10内的热量带到充电装置10的外部。According to an embodiment of the present invention, both ends of the cooling
如图15所示,根据本公开实施例的车辆可以包括上述实施例的充电装置10和冷却系统20,冷却流道、冷却室72和冷却系统连通。由此,冷却流道内可以流动有冷却液,车辆可以在车辆充电时控制冷却系统的开启,从而可以有效降低充电连接件的工作温度。As shown in FIG. 15, a vehicle according to an embodiment of the present disclosure may include the charging
如图7所示,冷却系统包括:泵体73、换热器74和储液罐75,泵体73、换热器74、储液罐75、散热主体6的冷却流道和冷却室72之间形成循环回路。由此,泵体73可以在充电插座65和充电枪66对接时工作,从而将冷却液泵入冷却流道和冷却室72,以使得冷却流道冷却接线端子2。冷却系统还包括:过滤器77,过滤器77设置在泵体73和换热器74之间,过滤器77可以起到过滤作用。As shown in FIG. 7, the cooling system includes a
如图7所示,车辆还可以包括:插接检测件30和电控模块40,插接检测件30用于检测插入充电插座65内的充电枪66插接状态,电控模块40与插接检测件30电连接且在接收到充电枪插接完成信号后控制泵体73工作。如图所示,车辆还可以包括:配电模块50,配电模块50可以向电控模块40配电,而且电控模块40控制泵体73的工作状态。由此,充电插座65可以实现合理控制的目的,在充电时可以保证冷却流道内流动有冷却介质。As shown in FIG. 7, the vehicle may further include: a
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任 一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material, or feature is included in at least one embodiment or example of the present disclosure. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification and features of various embodiments or examples may be combined and combined without departing from the scope of the invention.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。While the embodiments of the present disclosure have been shown and described above, it is understood that the foregoing embodiments are illustrative and are not to be construed as limiting the scope of the disclosure The embodiments are subject to variations, modifications, substitutions and variations.
Claims (17)
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| CN201710938991.1 | 2017-09-30 | ||
| CN201710938991.1A CN110014951B (en) | 2017-09-30 | 2017-09-30 | Charging device and vehicle |
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| WO2019062971A1 true WO2019062971A1 (en) | 2019-04-04 |
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| TW (1) | TWI686033B (en) |
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| CN110014951B (en) | 2021-09-03 |
| TWI686033B (en) | 2020-02-21 |
| TW201916533A (en) | 2019-04-16 |
| CN110014951A (en) | 2019-07-16 |
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