WO2019054413A1 - Block copolymer, resin composition, coating membrane, resin film, oled element, light-emitting device, and method for manufacturing block copolymer - Google Patents
Block copolymer, resin composition, coating membrane, resin film, oled element, light-emitting device, and method for manufacturing block copolymer Download PDFInfo
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- WO2019054413A1 WO2019054413A1 PCT/JP2018/033826 JP2018033826W WO2019054413A1 WO 2019054413 A1 WO2019054413 A1 WO 2019054413A1 JP 2018033826 W JP2018033826 W JP 2018033826W WO 2019054413 A1 WO2019054413 A1 WO 2019054413A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3225—Polyamines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/02—Polyureas
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/08—Polyurethanes from polyethers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
Definitions
- the present invention relates to a novel urea-based or urethane-based novel block copolymer useful as a highly elastic recovery material assuming flexible device applications in the field of electronic information materials, and a method for producing the same. Furthermore, it relates to materials that can be horizontally deployed in various applications such as automobiles, building materials, life sciences, and the like.
- Patent Document 1 discloses a coating agent excellent in scratch resistance for a glass substrate, and a coating agent excellent in adhesion to glass and scattering prevention (paragraph 0019).
- Patent Document 2 is a novel roll which has high hardness and toughness which is useful as various rolls such as calender rolls used for papermaking, textiles, magnetic tapes etc., castors and other general molding resins, and is also excellent in heat resistance.
- Polyurea resin is disclosed (paragraph 0001).
- Patent Document 3 can be obtained by heat treatment at a low temperature, has good adhesion to the base material and the sealing material, has improved tin plating resistance, and further can Resistance to heat, solder flux resistance, solvent resistance, chemical resistance, flex resistance, and electrical properties, and can be favorably applied on substrates such as flexible wiring boards, A polyimide siloxane based insulating film composition for forming an insulating film of parts and the like is disclosed.
- this technology assumes application to a flexible wiring substrate, and no consideration has been given to the transparency required for display applications.
- An object of the present invention is to provide a novel block copolymer having a urea bond or a urethane bond in a molecule, and a method for producing the same, which has excellent properties particularly in transparency, heat resistance and mechanical properties.
- the novel block copolymer of the present invention has an amine or isocyanate at the molecular terminal and has a urea structure or a urethane structure in the molecule, it has, for example, a (meth) acrylate or an epoxy group having an isocyanate group ( It is possible to react with meta) acrylate and to easily introduce a vinyl functional group.
- an alternating copolymer 1 obtained by polyaddition reaction of an aliphatic diisocyanate compound ⁇ A> having a cyclic structure in the molecule and a diamine compound ⁇ B>, A polyaddition of an alternating copolymer 2 which is a polyadduct of an aliphatic diisocyanate compound ⁇ A> having a cyclic structure in the molecule and a specific diamine compound ⁇ C 1 > or a diol compound ⁇ C 2 >.
- the inventors have found a block copolymer and a method for producing the same, and have completed the present invention. Examples of aspects of the invention are given below.
- a repeating unit represented by the formula (3) which is a polyaddition copolymer of alternating copolymer 1 below and alternating copolymer 2 below, having a weight average molecular weight of 5,000 to 1,000,000 Block copolymer, which is either -NH 2 -OH or -NCO, optionally terminated.
- Alternating copolymer 1 A polyaddition copolymer of a diisocyanate compound ⁇ A> and a diamine compound ⁇ B>, which is represented by the formula (1) -[(A)-(B)]-Formula (1)
- Alternating copolymer 2 A polyaddition copolymer of a diisocyanate compound ⁇ A> and a diamine compound ⁇ C 1 >, which is represented by the formula (2-1) -[(A)-(C 1 )]-Formula (2-1)
- a polyurea-based alternating copolymer 2-1 having a weight average molecular weight of 500 to 300,000 and
- both ends of alternating copolymer 1 are —NCO
- both ends of alternating copolymer 2 are —NH 2 or —OH
- both ends of alternating copolymer 1 are —NH 2
- both ends of alternating copolymer 2 are —NCO.
- the diisocyanate compound ⁇ A> is a compound represented by the following formulas (I) to (X),
- R 1 , R 2 , R 3 and R 4 are each independently hydrogen or alkyl having 1 to 7 carbon atoms
- X is each independently alkylene having 1 to 7 carbon atoms
- Y is each independently oxygen, sulfur, linear or branched alkylene having 1 to 7 carbon atoms, -C (CF 3 ) 2 -or -SO 2-
- [7] The block copolymer according to any one of [1] to [6]; A solvent for dissolving the block copolymer.
- the solvent is propylene glycol monomethyl ether (1-methoxy-2-propanol), N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide,
- the resin composition according to [7] which contains at least one of 4-methyl-2-pentanone, N, N-dimethylpropionamide, tetramethylurea and dimethyl sulfoxide.
- a coating film comprising a solid content obtained by removing the solvent from the resin composition according to [7] or [8].
- the resin film formed from the solid which removed the said solvent from the resin composition as described in [10] [7] or [8].
- a resin film comprising at least two layers of a resin film formed from a solid obtained by removing the solvent from the resin composition described in [7] or [8].
- the said block copolymer is a block copolymer as described in [5] A resin film (S); and a resin film.
- the block copolymer obtained in the present invention is soluble in a general-purpose organic solvent, and exhibits an effect of being excellent in transparency, heat resistance, film forming property, and flexibility.
- Example 15 is a photograph showing the appearance of a coated film in Example 4.
- 5 is a photograph showing the appearance of a free standing film in Example 4.
- 7 is a photograph showing the appearance of a coated film in Comparative Example 2. It is a photograph which shows the external appearance of the free-standing film in comparative example 2. It is a photograph after the test of the glass protection test of Example 11 (a). It is a photograph after the test of the glass protection test of Example 11 (b). It is a photograph after the test of the glass protection test of Example 12 (a). It is a photograph after the test of the glass protection test of Example 12 (b). It is a photograph after the test of the glass protection test of Example 13 (a). It is a photograph after the test of the glass protection test of Example 13 (b).
- the block copolymer of the present invention comprises a repeating unit represented by the formula (3), which is a polyaddition copolymer of the following alternating copolymer 1 and the following alternating copolymer 2, and has a weight average molecular weight It is a block copolymer of 5,000 to 1,000,000 and optionally terminated -NH 2 -OH or -NCO.
- both ends of alternating copolymer 1 are —NCO
- both ends of alternating copolymer 2 are —NH 2 or —OH
- both ends of alternating copolymer 1 are —NH 2
- both ends of alternating copolymer 2 are —NCO.
- the elements constituting this block copolymer will be sequentially described below.
- the alternating copolymer 1 is a polyaddition copolymer of a diisocyanate compound ⁇ A> and a diamine compound ⁇ B>, Formula (1) -[(A)-(B)]-Formula (1) And a polyurea-based alternating copolymer having a weight average molecular weight of 500 to 300,000 and having both ends of -NH 2 or -NCO.
- (A) is at least one of aliphatic diisocyanate structural units having a cyclic structure in the molecule, and (B) each independently represents an aromatic diamine, an aromatic diamine having an ether bond, and a cyclic skeleton) At least one selected from structural units of aliphatic diamines having one)
- the alternating copolymer 1 is obtained by polyaddition of the diisocyanate compound ⁇ A> and the diamine compound ⁇ B>.
- the diisocyanate compound ⁇ A> and the diamine compound ⁇ B> correspond to the structural unit (A) and the structural unit (B) in the alternating copolymer 1, respectively.
- the binding site between the structural units (A) and (B) is a urea structure (-NH-CO-NH-).
- the structural unit of the alternating copolymer 1 is considered to be a structural unit (hard segment) that contributes to rigidity and heat resistance in the physical properties of the block copolymer.
- the diisocyanate compound ⁇ A> that can be used in the present invention is not particularly limited as long as it is an aliphatic diisocyanate compound having a cyclic structure in the molecule, and specific examples thereof include the following formulas (I) to The diisocyanate compound represented by X) is mentioned.
- R 1 , R 2 , R 3 and R 4 are each independently hydrogen or alkyl having 1 to 7 carbon atoms
- X is each independently alkylene having 1 to 7 carbon atoms
- Y is each independently oxygen, sulfur, linear or branched alkylene having 1 to 7 carbon atoms, -C (CF 3 ) 2 -or -SO 2- .
- the aliphatic diisocyanate of the present invention is a linear or branched aliphatic hydrocarbon or a compound having two isocyanate groups in the molecule in which an isocyanate group is directly bonded to carbon of an aliphatic ring. .
- diisocyanate compounds represented by formulas (V), (VI) and (VIII) are preferable because of high solubility in solvents. Furthermore, when high transparency and heat resistance are required, diisocyanate compounds represented by formulas (V) and (VI) can be particularly preferably used.
- the diisocyanate compound ⁇ A> that can be used in the present invention is not particularly limited as long as it is an aliphatic diisocyanate compound having a cyclic structure in the molecule, and is disclosed, for example, in JP-A 2016-199694. Compounds that have been mentioned.
- Aliphatic diisocyanates having a cyclic structure in the molecule isophorone diisocyanate, (bicyclo [2.2.1] heptane-2,5-diyl) bismethylene diisocyanate, (bicyclo [2.2.1] heptane-2,6- Diyl) bismethylene diisocyanate, 2 ⁇ , 5 ⁇ -bis (isocyanate) norbornane, 2 ⁇ , 5 ⁇ -bis (isocyanate) norbornane, 2 ⁇ , 6 ⁇ -bis (isocyanate) norbornane, 2 ⁇ , 6 ⁇ -bis (isocyanate) norbornane, 2,6- Di (isocyanate methyl) furan, 1,3-bis (isocyanato methyl) cyclohexane, 1,4-bis (isocyanato methyl) cyclohexane, dicyclohexylmethane diisocyanate, 4, 4- isopropylidene bis (cyclohexyl iso
- the diisocyanate compounds described above may be used alone or in combination of two or more.
- the diamine compound ⁇ B> that can be used in the present invention is not particularly limited as long as it is a diamine compound independently selected from an aromatic diamine, an aromatic diamine having an ether bond, and an aliphatic diamine having a cyclic skeleton. It is not a thing.
- diamine compounds disclosed in JP-A-2014-65921 can be used.
- aliphatic diamine having a cyclic skeleton means that an amino group is directly bonded to a linear or branched aliphatic hydrocarbon, and has a cyclic structure in the molecule, and an amino group in the molecule. Is a compound having two.
- aromatic diamine is a compound having two amino groups in the molecule, in which an amino group is directly bonded to carbon of the aromatic ring.
- the diamine compound ⁇ B> that can be used to impart high heat resistance is a diamine compound selected from aromatic diamines, aromatic diamines having an ether bond, and aliphatic diamines having a cyclic skeleton, Specific examples include 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 3,3'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'- Diaminodiphenylmethane, 1,3-bis (4-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 2,2 -Bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, m-phenylene Amine, p
- 4,4′-diaminodiphenylmethane, 1,3-bis (4-aminophenoxy) benzene, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 1,3-bis (Aminomethyl) cyclohexane and 4,4'-diaminodicyclohexylmethane are preferable in terms of heat resistance and mechanical properties, and 4,4'-diaminodiphenylmethane and 2,2-bis [4- (4-aminophenoxy) phenyl] Propane can be used particularly preferably.
- examples of the diamine compound ⁇ B> that can be used to impart high heat resistance include aliphatic diamines having a cyclic skeleton represented by formulas (XIII-1) and (XIII-2).
- aliphatic diamines having cyclic skeletons represented by formulas (XIV-1) to (XIV-3) can be mentioned.
- aromatic diamines represented by formulas (XV-1) to (XV-5) can be mentioned.
- aromatic diamines represented by formulas (XVI-1) to (XVI-12) and formulas (XVI-20) to (XVI-30), and formulas (XVI-13) to (XVI-19) And aromatic diamines having an ether bond.
- aromatic diamines represented by formulas (XVII-1) to (XVII-4) and aromatic diamines having ether bonds represented by formulas (XVII-5) and (XVII-6) can be given.
- aromatic diamines represented by formulas (XVIII-1) to (XVIII-7) and aromatic diamines having ether bonds represented by formulas (XVIII-8) to (XVIII-11) can be given.
- diamine compound ⁇ B> of this invention is not limited to the diamine of this specification, The diamine of various forms can be used in the range which the objective of this invention is achieved. Moreover, only 1 type may be used for the diamine compound of the above-mentioned description, and 2 or more types may be mixed and used.
- the alternating copolymer 2 is a polyaddition copolymer of a diisocyanate compound ⁇ A> and a diamine compound ⁇ C 1 >, Formula (2-1) -[(A)-(C 1 )]-Formula (2-1) And a polyurea-based alternating copolymer 2-1 having a weight average molecular weight of 500 to 300,000 and having both ends of -NCO or -NH 2 .
- At least one alternating copolymer selected from (Wherein (A) is each independently at least one kind of aliphatic isocyanate structural unit having a cyclic structure in the molecule; (C 1 ) represents at least one structural unit selected from linear aliphatic diamines, aliphatic diamines having an ether bond, and diamines having a siloxane skeleton; (C 2 ) represents at least one structural unit selected from linear aliphatic diols, aliphatic diols having an ether bond, and diols having a siloxane skeleton. )
- any of the polyurea alternating copolymer 2-1 represented by the formula (2-1) and the polyurethane alternating copolymer 2-2 represented by the formula (2-2) You may use it and you may use both together.
- Alternating copolymer 2 is obtained by polyaddition of diisocyanate compound ⁇ A> and diamine compound ⁇ C 1 > or diol compound ⁇ C 2 >.
- Diisocyanate compound ⁇ A>, diamine compound ⁇ C 1 > and diol compound ⁇ C 2 > correspond to structural unit (A), structural units (C 1 ) and (C 2 ) in alternating copolymer 2, respectively.
- the bonding site between the structural units (A) and (C 1 ) is a urea structure (-NH-CO-NH-), and the bonding site between the structural units (A) and (C 2 ) is a urethane structure (-NH-CO) It becomes -O-).
- the structural unit of the alternating copolymer 2 is considered to be a structural unit (soft segment) that contributes to solubility, flexibility, and extensibility in the physical properties of the block copolymer.
- Diisocyanate Compound ⁇ A> The diisocyanate compound ⁇ A> that can be used for the alternating copolymer 2 is the same as the diisocyanate compound ⁇ A> used for the alternating copolymer 1.
- Diamine Compound ⁇ C 1 > and Diol Compound ⁇ C 2 > Any of diamine compounds ⁇ C 1 > or diol compounds ⁇ C 2 > used for alternating copolymer 2 may be selected, and polyurea-based alternating compounds are obtained by polyaddition of each with diisocyanate compound ⁇ A>.
- the copolymer 2-1 and the polyurethane-based alternating copolymer 2-2 can be obtained.
- the diamine compound ⁇ C 1 > and the diol compound ⁇ C 2 > may be used in combination, and in this case, the alternating copolymer 2 is a copolymer simultaneously containing a urea structure and a urethane structure.
- the diamine compound ⁇ C 1 > is at least one selected from a linear aliphatic diamine compound, an aliphatic diamine compound having an ether bond, and a diamine compound having a siloxane skeleton.
- a linear aliphatic diamine compound an aliphatic diamine compound having an ether bond
- a diamine compound having a siloxane skeleton for example, compounds disclosed in JP-A-2014-65921 can be used.
- the “aliphatic diamine” of the present invention is a linear or branched aliphatic hydrocarbon or a compound having two amino groups in the molecule, in which an amino group is directly bonded to carbon of an aliphatic ring. It is.
- diamine compounds ⁇ C 1 > that can be used to impart high transparency are diamine compounds selected from linear aliphatic diamines, aliphatic diamines having an ether bond, and diamines having a siloxane skeleton, Specific examples thereof include 1,4-diaminobutane, 1,6-diaminohexane, 1,12-diaminododecane, 1,2-bis (2-aminoethoxy) ethane, diethylene glycol bis (3-aminopropyl) ether, 1 2,4-butanediol bis (3-aminopropyl) ether, 1,3-bis (3-aminopropyl) -tetramethyldisiloxane, diamine compounds having a siloxane skeleton represented by the following formula (XI), and the like. .
- R 5 and R 6 are independently alkyl or phenyl having 1 to 3 carbon atoms
- R 7 is independently methylene, phenylene or phenylene in which at least one hydrogen is replaced by alkyl
- x is Independently, it is an integer of 1 to 6
- y is an integer of 0 to 70.
- 1,12-diaminododecane, diethylene glycol bis (3-aminopropyl) ether, and diamine compounds having a siloxane skeleton of the formula (XI) are preferable in terms of transparency and mechanical properties, and diethylene glycol bis (3 Particularly preferred are diamine compounds having a -aminopropyl) ether, and a siloxane skeleton of formula (XI).
- a diamine compound ⁇ C 1 > that can be used to impart high transparency
- n is an integer of 1 to 30, and in the formula (XII-8), a is 0 to 20, b is 0 to 70, and c is 1 to 90.
- the diol compound ⁇ C 2 > is at least one selected from a linear aliphatic diol, an aliphatic diol having an ether bond, and a diol having a siloxane skeleton.
- a compound having a structure in which two —NH 2 in the above diamine compound ⁇ C 1 > are replaced by —OH can be used.
- alkylene diol or polyoxyalkylene diol compound ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, 1,3-propanediol, dipropylene glycol, tripropylene glycol, tetramethylene glycol, polytetramethylene glycol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, 1,7-heptanediol, 1,6-hexanediol, hexylene glycol, neopentyl glycol, Poly 1,2-butylene glycol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,4-cyclohex
- the block copolymer of the present invention comprises a repeating unit represented by the formula (3), which is a polyaddition copolymer of the above-mentioned alternating copolymer 1 and alternating copolymer 2 Block copolymer having a weight average molecular weight of 5,000 to 1,000,000 and optionally terminated -NH 2 -OH or -NCO. -[(Alternate copolymer 1)-(Alternate copolymer 2)]-Formula (3) The alternating copolymer 1 and the alternating copolymer 2 are bonded via a urea bond or a urethane bond.
- both ends of alternating copolymer 1 when both ends of alternating copolymer 1 are -NCO, both ends of alternating copolymer 2 are -NH 2 or -OH; both of alternating copolymer 1 When the end is —NH 2 , both ends of alternating copolymer 2 are —NCO. These two terminal groups undergo a polyaddition reaction to form a urea bond or a urethane bond to form the block copolymer of the present invention.
- both ends of alternating copolymer 1 constituting the block copolymer are -NCO
- both ends of alternating copolymer 2 need to be -NH 2 or -OH, and vice versa
- both ends of alternating copolymer 1 are -NH 2
- both ends of alternating copolymer 2 need to be -NCO.
- diisocyanate compound ⁇ A> in the step of polyaddition of diisocyanate compound ⁇ A> and diamine compound ⁇ B> step 1
- the number of moles of H may be used relatively to the number of moles of diamine compound ⁇ B>.
- the respective numbers of moles satisfy the relationship of 1.06 ⁇ n1 / n2 ⁇ 1.9. It is preferable to adjust. In this way, the weight average molecular weight of the alternating copolymer 1 in which both ends are -NCO can be adjusted in the range of 500 to 300,000.
- step 2 since alternating copolymer 2 is produced with both ends of -NH 2 or -OH, the diisocyanate compound ⁇ A> and the diamine compound ⁇ C 1 > or the diol compound ⁇ C 2 > In the step of polymerizing (step 2), the number of moles of diamine compound ⁇ C 1 > or diol compound ⁇ C 2 > may be increased relative to the number of moles of diisocyanate compound ⁇ A>.
- each mole number is 1.06 ⁇ n2 / n1 ⁇ 1. It is preferable to adjust so as to be in the relationship of .9. In this way, the weight average molecular weight of the alternating copolymer 2 in which both ends are -NH 2 can be adjusted in the range of 500 to 300,000.
- a diamine compound is added in the step of polyaddition of diisocyanate compound ⁇ A> and diamine compound ⁇ B> (step 1)
- the number of moles of ⁇ B> may be increased relative to the number of moles of diisocyanate compound ⁇ A>.
- the respective moles have a relationship of 1.06 ⁇ n2 / n1 ⁇ 1.9. It is preferable to adjust. In this way, the weight average molecular weight of the alternating copolymer 1 in which both ends are -NH 2 can be adjusted in the range of 500 to 300,000.
- the step of polymerizing the diisocyanate compound ⁇ A> and the diamine compound ⁇ C 1 > or the diol compound ⁇ C 2 > In (Step 2), the number of moles of the diisocyanate compound ⁇ A> may be increased relative to the number of moles of the diamine compound ⁇ C 1 > or the diol compound ⁇ C 2 >.
- each mole number is 1.06 ⁇ n1 / n2 ⁇ 1. It is preferable to adjust so as to be in the relationship of .9.
- the weight average molecular weight of the alternating copolymer 2 in which both ends are -NCO can be adjusted to the range of 500 to 300,000.
- the block copolymer is (I) A method of producing a block copolymer by introducing the alternating copolymer 1 obtained in step 1 and the alternating copolymer 2 obtained in step 2 into the same reaction vessel and performing a polyaddition reaction ( ii) A method of producing a block copolymer by introducing alternating copolymer 1 obtained in step 1 into a reaction vessel and then performing step 2 (iii) alternating copolymer weight obtained in step 2 Method for producing a block copolymer by introducing the united substance 2 into a reaction vessel and thereafter carrying out the step 1 (iv) After carrying out the step 1 in the same vessel, the block is subsequently carried out by carrying out the step 2 Method for producing copolymer (v) After carrying out step 2 in the same container, subsequently carrying out step 1 is a stepwise production method exemplified in the method for producing a block copolymer (steps below) Polymerization method is adopted
- a block copolymer can be obtained in any step polymerization method, one or more step polymerization methods may be combined to obtain desired properties, or a plurality of selected step polymerization methods may be obtained. It is also possible to adopt a method of repeating the loop.
- step 1 and step 2 since it is possible to control the molecular weight of alternating copolymers 1 and 2 arbitrarily, it is possible to obtain block copolymers having different block chain lengths.
- the molecular weight of the block copolymer can also be controlled by changing the molar ratio of the alternating copolymer 1 and the alternating copolymer 2 obtained in the steps 1 and 2.
- the weight average molecular weight of the block copolymer is preferably in the range of 5,000 to 1,000,000, and more preferably 5,000 to 300,000.
- the block copolymer of the present invention has both of the alternating copolymer 1 and the alternating copolymer 2 as a constituent unit of the diisocyanate compound ⁇ A>, that is, an aliphatic isocyanate structural unit (A) having a cyclic structure, but a diisocyanate You may replace and use a part of compound ⁇ A> by other diisocyanate compound ⁇ D> (structural unit (D)).
- the other diisocyanate compound may be contained in a part of alternating copolymer 1, may be contained in a part of alternating copolymer 2, and a part to which each alternating copolymer is bound Or may be bound to the end of the block copolymer.
- the other diisocyanate compound is not particularly limited as long as it is a compound other than the diisocyanate compound ⁇ A> and having two diisocyanate groups in the molecule.
- the other diisocyanate compounds the compounds shown below can be used.
- diisocyanate compounds include hexamethylene diisocyanate, tetramethylene diisocyanate, 2-methyl-pentane-1,5-diisocyanate, 3-methyl-pentane-1,5-diisocyanate, lysine diisocyanate, trioxyethylene diisocyanate 2,4,4'-tolylene diisocyanate (2,4'-TDI), 2,6'-tolylene diisocyanate (2,6'-TDI), 4,4'-diphenylmethane diisocyanate (MDI), xylylene diisocyanate, 1,5-naphthalene diisocyanate and the like.
- diisocyanate compounds for example, aliphatic diisocyanates, aromatic diisocyanates, sulfur-containing aliphatic diisocyanates, aliphatic sulfide diisocyanates, aromatic sulfide diisocyanates, aliphatic diisocyanates disclosed in JP-A-2016-199694 Examples thereof include sulfone type diisocyanates, aromatic sulfone type diisocyanates, sulfonic acid ester type diisocyanates, aromatic sulfonic acid amide type diisocyanates, sulfur-containing heterocyclic diisocyanates, and the like. As specific examples of these diisocyanate compounds, the following compounds may be mentioned.
- the aromatic diisocyanate as used in the present invention is a compound having two isocyanate groups in the molecule, in which an isocyanate group is directly bonded to carbon of an aromatic ring.
- the heterocyclic diisocyanate of the present invention is a compound having two isocyanate groups in the molecule, in which an isocyanate group is directly bonded to carbon of a heterocyclic ring containing a hetero atom.
- the sulfide-based diisocyanate, the sulfone-based diisocyanate, the sulfonic acid ester-based diisocyanate, and the sulfonic acid amide-based diisocyanate of the present invention each have a structure of sulfide, sulfone, sulfonic acid ester, and sulfonic acid amide in the molecule, and It is a compound which has two isocyanate groups in the inside.
- Aliphatic diisocyanates ethylene diisocyanate, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, octamethylene diisocyanate, nonamethylene diisocyanate, 2,2'-dimethylpentane diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, decamethylene diisocyanate , Butene diisocyanate, 1,3-butadiene-1,4-diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, 1,6,11-trimethylundecamethylene diisocyanate, 1,3,6-trimethylhexamethylene diisocyanate 1,8-Diisocyanate-4-isocyanatomethyloctane, 2,5,7-trimethyl-1,8-di Isocyanate-5-isocyanatomethyl octane, bis (isocyanatoethyl) mosquitoe
- Aromatic diisocyanates ; xylylene diisocyanate (o-, m-, p-), tetrachloro-m-xylylene diisocyanate, 4-chloro-m-xylylene diisocyanate, 4,5-dichloro-m-xylylene diisocyanate, 2 1,3,5,6-Tetrabromo-p-xylylene diisocyanate, 4-methyl-m-xylylene diisocyanate, 4-ethyl-m-xylylene diisocyanate, bis (isocyanatoethyl) benzene, bis (isocyanatopropyl) benzene, 1 , 3-Bis ( ⁇ , ⁇ -dimethylisocyanatomethyl) benzene, 1,4-bis ( ⁇ , ⁇ -dimethylisocyanatomethyl) benzene, ⁇ , ⁇ , ⁇ ', ⁇ '-tetramethyl xylylene
- Sulfur-containing aliphatic diisocyanates thiodiethyl diisocyanate, thiodipropyl diisocyanate, thiodihexyl diisocyanate, dimethyl sulfone diisocyanate, dithiodimethyl diisocyanate, dithiodiethyl diisocyanate, 1,2-bis (2-isocyanate ethylthio) ethane, 2,4-dithiapentane 1,3-diisocyanate, 2,4,6-trithiaheptane-3,5-diisocyanate, 2,4,7,9-tetrathiapentane-5,6-diisocyanate, bis (isocyanatomethylthio) phenylmethane, bis (Isocyanatomethylthio) methane, bis (isocyanatoethylthio) methane, bis (isocyanatoethylthio) e
- Aliphatic sulfide diisocyanate bis [2- (isocyanatomethylthio) ethyl] sulfide, bis (isocyanatomethyl) sulfide, bis (isocyanatoethyl) sulfide, bis (isocyanatopropyl) sulfide, bis (isocyanatohexyl) sulfide, bis (isocyanate methyl) sulfide ) Disulfide, bis (isocyanate ethyl) disulfide, bis (isocyanato propyl) disulfide
- Aromatic sulfide diisocyanate diphenyl sulfide-2,4'-diisocyanate, diphenyl sulfide-4,4'-diisocyanate, 3,3'-dimethoxy-4,4'-diisocyanate dibenzyl thioether, bis (4-isocyanate methyl benzene) ) Sulfide, 4,4'-methoxybenzenethioethylene glycol-3,3'-diisocyanate, diphenyl disulfide-4,4'-diisocyanate, 2,2'-dimethyldiphenyl disulfide-5,5'-diisocyanate, 3 3,3'-Dimethyldiphenyl disulfide-5,5'-diisocyanate, 3,3'-dimethyldiphenyl disulfide-6,6'-diisocyanate, 4,4'-dimethyldiphenyl disulfide-5,5'-di
- Aliphatic sulfone diisocyanate bis (isocyanatomethyl) sulfone
- Aromatic sulfone diisocyanate diphenylsulfone-4,4'-diisocyanate, diphenylsulfone-3,3'-diisocyanate, benzylidene sulfone-4,4'-diisocyanate, diphenylmethanesulfone-4,4'-diisocyanate, 4-methyldiphenylmethane Sulfone-2,4'-diisocyanate, 4,4'-dimethoxydiphenyl sulfone-3,3'-diisocyanate, 3,3'-dimethoxy-4,4'-diisocyanate dibenzyl sulfone, 4,4'-dimethyldiphenyl sulfone -3,3'-diisocyanate, 4,4'-di-tert-butyldiphenylsulfone-3,3'-diisocyanate, 4,4'-dimethoxybenzene
- Aromatic sulfonic acid amide diisocyanate 4-methyl-3-isocyanatobenzenesulfonylanilide-3'-methyl-4'-isocyanate, dibenzenesulfonyl-ethylenediamine-4,4'-diisocyanate, 4,4'-dimethoxybenzenesulfonyl -Ethylenediamine-3,3'-diisocyanate, 4-methyl-3-isocyanatobenzenesulfonylanilide-4-methyl-3'-isocyanate
- Sulfur-containing heterocyclic diisocyanates thiophene-2,5-diisocyanate, thiophene-2,5-diisocyanate methyl, 1,4-dithiane-2,5-diisocyanate, 1,4-dithiane-2,5-diisocyanate methyl, 1,2 3-Dithiolane-4,5-diisocyanate, 1,3-dithiolane-4,5-diisocyanate methyl, 1,3-dithiolane-2-methyl-4,5-diisocyanate methyl, 1,3-dithiolane-2,2- Diethyl isocyanate, tetrahydrothiophene-2,5-diisocyanate, tetrahydrothiophene-2,5-diisocyanate methyl, tetrahydrothiophene-2,5-diisocyanate ethyl, tetrahydrothiophene-3,4-diiso
- a diisocyanate compound is generally used to produce polyurea and polyurethane, it is industrially produced by reaction with phosgene using the corresponding diamine as a starting material. That is, the desired diisocyanate compound ⁇ A> and other diisocyanate compounds can also be produced from the diamine compound ⁇ B> as a starting material.
- end capping agents exemplified below can be used.
- end group is -NCO
- a compound having an -NH 2 group, -OH group, -COOH group or -SO 2 H group as an end capping agent can be used.
- the compound having —NH 2 group which can be used as an end capping agent include 1-aminobutane, 4-ethynylaniline, 3-ethynylaniline, propargylamine, 3-aminobutin, 4-aminobutin, 5-aminopentyne And 4-aminopentyne, allylamine, 7-aminoheptin, m-aminostyrene, p-aminostyrene, m-amino- ⁇ -methylstyrene, 3-aminophenylacetylene and 4-aminophenylacetylene.
- 1-aminobutane is preferable from the viewpoint of excellent reactivity.
- These monoamine compounds may be used alone or in combination of two or more.
- the compound having an —OH group that can be used as an end capping agent include monoalcohol compounds having 1 to 18 carbon atoms.
- the monoalcohol compound having 1 to 18 carbon atoms include linear monools (methanol, ethanol, n-propanol, n-butanol, pentanol, hexanol, octanol, nonyl alcohol, decyl alcohol, undecyl alcohol, dodecyl alcohol, Decyl alcohol, tetradecyl alcohol, hexadecyl alcohol, octadecyl alcohol etc .; branched monool (isopropanol, sec-, iso- or tert-butanol, neopentyl alcohol, 3-methyl-pentanol and 2-ethylhexanol Etc .; monools having a cyclic group having 6 to 10 carbon atoms (alicyclic group-containing monoo
- high molecular weight monools polyester monools, polyether monools and polyether ester monools etc.
- cellosolves and carbitols can be mentioned as specific examples of the compound having an —OH group.
- linear monools are preferred.
- monoalcohol compounds may be used alone or in combination of two or more.
- a general urethanization catalyst such as dibutyltin dilaurate can be used as a reaction catalyst.
- the urethanization catalyst for example, various nitrogen-containing compounds such as N, N-dimethylaminoethyl ether, triethylamine, triethylenediamine, or N-methylmorpholine, various salts such as potassium acetate, zinc stearate, or tin octylate Examples thereof include metal salts, various organic metal compounds such as dibutyltin dilaurate, and chelate compounds such as zirconium tetraacetylacetonate.
- terminal reactive group is —NH 2, —OH, a compound having an —NCO group can be used as an end capping agent.
- the compound having a -NCO group that can be used as the end capping agent include phenyl isocyanate, toluylene isocyanate, dimethyl phenyl isocyanate, cyclohexyl isocyanate, butyl isocyanate, naphthyl isocyanate and the like. These monoisocyanate compounds may be used alone or in combination of two or more.
- a general urethanization catalyst such as dibutyltin dilaurate can be used as a reaction catalyst.
- the urethanization catalyst for example, various nitrogen-containing compounds such as N, N-dimethylaminoethyl ether, triethylamine, triethylenediamine, or N-methylmorpholine, various salts such as potassium acetate, zinc stearate, or tin octylate Examples thereof include metal salts, various organic metal compounds such as dibutyltin dilaurate, and chelate compounds such as zirconium tetraacetylacetonate.
- the solvent used for producing the reaction solvent alternating polymer 1, alternating polymer 2 and further the block copolymer of the present invention is not particularly limited as long as these copolymers can be synthesized.
- the reaction solvent for example, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, Ethyl 3-ethoxypropionate, cyclohexanone, 1,3-dioxolane, ethylene glycol dimethyl ether, 1,4-dioxane, propylene glycol dimethyl ether, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol monomethyl ether acetate, anisole, Tyl lactate, diethylene
- reaction solvents may be used alone or in combination of two or more. Furthermore, other solvents may be mixed and used in addition to the above reaction solvents.
- the reaction solvent is preferably used in an amount of 100 parts by weight or more based on 100 parts by weight in total of the diisocyanate compound ⁇ A> and the diamine compound ⁇ B> because the reaction proceeds smoothly.
- the reaction is preferably carried out at 0 ° C. to 150 ° C. for 0.2 to 20 hours.
- the block copolymer of the present invention can be used as a material for protecting an image display element from impact in the image display element field represented by a liquid crystal display, an organic EL display, etc. .
- a film or a coating material may be provided on the surface or the back surface of the cover glass or the cover film, or on the surface or the back surface of the polarizing plate.
- the organic EL display reduction in thickness and weight by flexibility has been advanced, and the need to protect the element from external force such as impact has become extremely high.
- the block copolymer of the present invention is useful as a back film or coating material provided on the surface or back surface of a cover glass or cover film, the surface or back surface of a polarizing plate, or an element body. It can also be used as a material inside the element such as a filling material, a sealing material, a dam material, a buffer material, and a flattening film.
- the outer coating may be a paint protection film or a coating material for protecting a scratch from stepping stones and the like. It is good also as a film and a coating material installed in an interlayer film, a glazing, a rear window, a rearview mirror, sensors, etc. of a laminated glass for motor vehicles taking advantage of the excellent shock absorption property of a block copolymer.
- Polyurea and polyurethane-based materials also have the potential for use as biocompatible materials. It is also expected to be applied to medical devices that require blood compatibility such as filtering by filtration such as electrospinning to form dialysis membranes, hollow fibers such as artificial heart and lung, and needles for drips embedded for a long time in the body it can.
- blood compatibility such as filtering by filtration such as electrospinning to form dialysis membranes, hollow fibers such as artificial heart and lung, and needles for drips embedded for a long time in the body it can.
- polyurea is known to enhance impact resistance by coating it on structural buildings, such as concrete and block walls, and is also used as a coating material to prevent the collapse of structural buildings in terrorism, earthquakes, and earthquake disasters. Good.
- the above-mentioned polyurea-based alternating copolymer can also be used in the same application as the block copolymer.
- the resin composition of the present invention is a composition comprising the above block copolymer; and a solvent for dissolving the block copolymer.
- the solvent used for the resin composition of the present invention is not particularly limited as long as it can dissolve the block copolymer.
- the reaction solvent used in the production of the block copolymer can be used as it is, but another solvent can be added and used as a mixed solvent.
- the block copolymer is isolated as a solid, it can be used by being redissolved in a desired solvent.
- a solution containing the block copolymer and the reaction solvent is poured into a poor solvent for the block copolymer such as methanol, ethanol, isopropyl ether to precipitate the block copolymer. And separation by filtration, washing, drying and the like. By such an operation, removal of the catalyst used for the production of the block copolymer can also be achieved.
- Particularly preferred solvents are propylene glycol monomethyl ether (1-methoxy-2-propanol), N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide, 4 Mention may be made of -methyl-2-pentanone, N, N-dimethylpropionamide, tetramethylurea, dimethyl sulfoxide. These solvents may be used alone or in combination of two or more. It is preferable to use these solvents because the deposition of a polymer can be prevented at the time of film production, and a transparent and flat film can be produced.
- the concentration of the block copolymer in the resin composition is not particularly limited. However, in view of solubility and reactivity, the content is preferably 10 to 80% by weight, more preferably 20 to 50% by weight.
- the viscosity of the resin composition is preferably adjusted to an appropriate viscosity according to the method of forming a coating film, the thickness of the resin film, and the like. For example, the viscosity at 25 ° C. of the resin composition of the present invention may be in the range of 1 to 100,000 mPa ⁇ s, preferably 10 to 50,000 mPa ⁇ s.
- the resin composition of the present invention may further contain additives such as a UV absorber and a light stabilizer (HALS).
- additives such as a UV absorber and a light stabilizer (HALS).
- UV absorber examples include benzotriazoles, hydroxyphenyl triazines, benzophenones, salicylates, cyanoacrylates, triazines, and dibenzoylresorcinols. These ultraviolet absorbers may be used alone, or a plurality of ultraviolet absorbers may be used in combination. It is preferable that the type and combination of the ultraviolet absorber be appropriately selected based on the wavelength of ultraviolet light to be absorbed.
- the amount of UV absorber in the resin composition is not particularly limited. However, from the viewpoint of solubility, it is preferably 0.1 to 30% by weight, more preferably 1 to 15% by weight, based on the solid content in the resin composition.
- TINUVIN As a light stabilizer (HALS), TINUVIN (registered trademark) 5100 (general-purpose HALS of neutral type) manufactured by BASF, TINUVIN 292 (compound name: bis (1,2,2,6,6-pentamethyl-4-piperidinyl) Sebacate, methyl (1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate), TINUVIN 152 (compound name: 2,4-bis [N-butyl-N- (1-cyclohexyloxy-2,2 6,6-Tetramethylpiperidin-4-yl) amino] -6- (2-hydroxyethylamine) -1,3,5-triazine), TINUVIN 144 (compound name: bis (1,2,2,6,6-) Pentamethyl-4-piperidinyl)-[[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] butyl Malonate), TINUVIN 123 (com
- LA-52 ((5) -6116), LA-57 ((5) -5555), LA-62 ((5) -5711), LA-67 (( 5) -5755) can be mentioned.
- the numbers in parentheses are the existing chemical substance numbers specified in the Act on the Examination of Chemical Substances in Japan and the Regulation on Production etc.
- the amount of light stabilizer (HALS) in the resin composition is not particularly limited. However, from the viewpoint of solubility, it is preferably 0.1 to 30% by weight, more preferably 1 to 15% by weight, based on the solid content in the resin composition.
- active energy ray sensitizers polymerization inhibitors, waxes, plasticizers, leveling agents, surfactants, dispersants, antifoaming agents, wettability improvers, antistatic agents, curing assistants,
- additives such as additives imparting anti-soiling properties and low friction characteristics, additives imparting scratch resistance, heat stabilizers, flame retardants, mold release agents can be mixed.
- the resin composition of the present invention is a resin composition capable of forming a resin film having extremely excellent impact absorption.
- the block copolymer is soluble in a general-purpose organic solvent and has good heat resistance and mechanical properties.
- the resin composition of the present invention may be a composition containing the above-mentioned polyurea alternating copolymer and a solvent for dissolving the above polyurea alternating copolymer.
- the coating film of the present invention can be obtained by removing the solvent after forming the resin composition of the present invention on a supporting substrate or a structure by a method such as coating, printing, casting or the like.
- the removal method may be, for example, drying, and the drying method is not particularly limited. Heating (hot air) drying, vacuum drying, steam drying, barrel drying, spin drying, suction drying and the like can be mentioned.
- the drying method or drying conditions may be appropriately selected depending on the type of solvent of the resin composition, the thickness and shape of the coating film, and the like. For example, in the case of heat drying, a heat treatment using an air circulating constant temperature oven, a heater using microwave or far infrared rays, a hot plate or the like can be mentioned.
- the drying conditions are not particularly limited as long as the solvent evaporates, but, for example, the drying temperature may be 40 to 250 ° C., and the drying time may be 1 minute to 24 hours.
- the heating may be performed in two steps, and as necessary, the heating and drying may be performed under a nitrogen atmosphere or under reduced pressure.
- the coating film from which the solvent has been removed may be determined in accordance with the application described in the above-mentioned "application of block copolymer". Alternatively, the solvent may be distilled off after the resin composition is applied to the target portion. Such a configuration is preferable because a flat coating film is obtained.
- the resin film of the present invention is a film in which the solid content obtained by removing the solvent from the resin composition of the present invention is formed. For example, it can be produced by the steps of application, drying and peeling of the resin composition.
- the resin film may be used as a single layer, or may be used as a film in which a plurality of layers are laminated by repeating application and drying. It is preferable to laminate a plurality of layers because the combination of resin films having different strengths can further enhance shock absorption.
- the thickness of the film is preferably 10 to 1000 ⁇ m, more preferably 20 to 500 ⁇ m, and particularly preferably 30 to 400 ⁇ m. A thickness of 30 ⁇ m or more is preferable because a film can be easily obtained, and a thickness of 400 ⁇ m or less is preferable because the product can be thinned.
- the thickness of each film is preferably at least 1 to 999 ⁇ m, more preferably 10 to 490 ⁇ m, and particularly preferably 10 to 390 ⁇ m. When it is 10 ⁇ m or more, it is preferable because it is easily obtained as a film, and when it is 390 ⁇ m or less, it is preferable because the product can be thinned.
- the thickness of each film is preferably at least 1 to 998 ⁇ m, more preferably 10 to 480 ⁇ m, and particularly preferably 10 to 380 ⁇ m.
- the total thickness of the resin film is preferably 10 to 1000 ⁇ m, more preferably 20 to 500 ⁇ m, and particularly preferably 30 to 400 ⁇ m.
- a thickness of 30 ⁇ m or more is preferable because a film can be easily obtained, and a thickness of 400 ⁇ m or less is preferable because the product can be thinned.
- the formation of the resin film is not particularly limited as long as it can produce a thin film.
- a wet coating method (application method) other than the method using the applicator used in the examples may be used.
- the coating method excellent surface smoothness can be obtained.
- spin coating method and bar coating method can be exemplified in which a simple and uniform film formation is possible when a small amount is prepared.
- a knife coat method, a curtain coat method, a rod coat method, an inkjet method etc. can be mentioned.
- a letterpress printing method an intaglio printing method, a lithographic printing method, and a stencil printing method
- It may be suitably selected according to the required thickness, viscosity, curing conditions, etc. from among these methods.
- the OLED device of the present invention comprises the resin film of the present invention.
- the OLED device may be either rigid or flexible. Because of the excellent flexibility of the resin film, it is more suitable for flexible type devices. Furthermore, since the resin film of the present invention has excellent transparency and heat resistance, it is used as a transparent substrate in place of the conventional glass substrate and polyethylene naphthalate (PEN) film substrate in a bottom emission type flexible OLED element be able to. Alternatively, it can be laminated on or under a conventional substrate and used as an impact absorbing film. In the top emission type flexible OLED element, it can replace with sealing glass and can use as a sealing film. Alternatively, it may be laminated on conventional sealing glass or under sealing glass and used as an impact absorbing film.
- PEN polyethylene naphthalate
- PI polyimide
- PEN polyethylene naphthalate
- Ordinary polyurea resin is excellent in properties such as heat resistance and mechanical strength, but its use form is limited because the reactivity between the isocyanate component and the amine component is high and the cured product is insoluble in general-purpose organic solvents. It is difficult to apply to the field of electronic information materials where precise coating is required.
- the resin composition can be applied and dried to a desired place, and the application to the electronic information field is possible. It has become possible.
- the OLED device of the present invention can prevent breakage of the OLED device because it is provided with a shock absorbing layer.
- the light emitting device of the present invention comprises the OLED element of the present invention.
- an organic EL display particularly a flexible organic EL display
- an organic EL illumination particularly a flexible organic EL illumination
- the organic EL display is not particularly limited as long as it comprises the OLED element of the present invention.
- a television, a portable information terminal, a wearable system, an in-vehicle display, digital signage, etc. can be mentioned.
- the shock absorbing layer is provided, the failure of the light emitting device due to the breakage of the OLED element can be prevented.
- PSt Polystyrene (manufactured by PSS Polymer Standards Service)
- BAPP 2,2-bis [4- (4-aminophenoxy) phenyl] propane (manufactured by Wakayama Seika Kogyo Co., Ltd.)
- DMAc N, N-dimethylacetamide (Kanto Chemical Co., Ltd., dehydrated)
- THF tetrahydrofuran (manufactured by Wako Pure Chemical Industries, Ltd., for high performance liquid chromatograph)
- DMF N, N-dimethylformamide (manufactured by Wako Pure Chemical Industries, Ltd., for high performance liquid chromatograph)
- DEF N, N-diethylformamide (made by Tokyo Chemical Industry Co., Ltd.)
- HXDI 1,3-bis (isocyanate methyl) cyclohexane (manufactured by Mitsui Chemicals, Inc., product name; Takenate
- Preparation Example 4 Synthesis of Alternating Copolymer (4) DMAc (750.6 g) was introduced into the alternating copolymer (2) synthesized in Preparation Example 2 to adjust its concentration to 20%. Furthermore, methanol (8.4 g) is introduced, and the terminal isocyanate group of alternating copolymer (2) is reacted with methanol by stirring for 30 minutes to inactivate to obtain alternating copolymer (4).
- DMAc 750.6 g
- methanol 8.4 g
- Example 1 Synthesis of Block Copolymer (1)
- Example 2 Synthesis of block copolymer (2) Alternating copolymer obtained in [Preparation Example 3] in a three-necked flask (200 mL) equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. (3) (75.0 g) was introduced. It was then heated to 120 ° C. using an oil bath. A solution obtained by mixing 5.00 g of the alternating copolymer (1) obtained in [Preparation Example 1] and DMAc (20.0 g) was introduced into the dropping funnel (copolymer concentration: 20%).
- alternating copolymer (1) alternating copolymer (3)
- alternating copolymer (3) 1: 3, weight ratio
- the block copolymer (2) was obtained by stirring and reacting at the same temperature for 6 hours. The resulting reaction solution was clear, and the Mw determined by GPC analysis was 132,000, and the PDI was 15.9.
- Example 3 The reaction solution containing 1.0 g of the block copolymer (1) synthesized in [Example 1] was coated on an aluminum substrate and heated on a hot plate heated to 120 ° C. for 1 hour to remove the solvent and remove the solvent. A homogeneous membrane (1) was obtained. As a result of peeling the film (1) from the aluminum substrate, it was possible to obtain a transparent and homogeneous free standing film.
- Example 4 The reaction liquid containing 1.0 g of the reaction solution containing the block copolymer (2) synthesized in [Example 2] was coated on an aluminum substrate and heated on a hot plate heated to 120 ° C. for 1 hour to distill the solvent away. A homogeneous membrane (2) was obtained. As a result of peeling the film (2) from the aluminum substrate, it was possible to obtain a transparent and homogeneous free standing film.
- Comparative Example 1 Preparation of Film (3) in which Alternating Copolymer (1) and Alternating Copolymer (4) are Mixed
- the mixed solution (1.00 g) was applied to an aluminum base and heated on a hot plate heated to 120 ° C. for 1 hour to distill off the solvent, whereby a white turbid film (3) was obtained. As a result of peeling the film (3) from the aluminum substrate, it was not possible to obtain a free standing film.
- Comparative Example 2 Preparation of Film (4) in which Alternating Copolymer (1) and Alternating Copolymer (5) are Mixed
- the mixed solution (1.00 g) was applied to an aluminum substrate and heated on a hot plate heated to 120 ° C. for 1 hour to distill off the solvent, whereby a cloudy film (4) was obtained. As a result of peeling the film (4) from the aluminum substrate, it was not possible to obtain a free standing film.
- Example 3 and Example 4 and Comparative Examples 1 and 2 are clearly different, and it is understood that the target block copolymer is obtained.
- the HXDI DEF solution remaining in the 30 ml sample bottle was washed with DEF (2.9 ml) and added to the reaction solution. Then, the reaction was carried out for 4 hours while maintaining at 120 ° C., followed by cooling with a water bath, and 1 ml of methanol was added to quench the excess isocyanate group. Mw calculated by GPC analysis of the reaction liquid was 126,000, PDI was 20.0, and the polymer (11) which is a polyurea polymer containing a structural unit of the target alternating copolymer was obtained.
- Production Example 14 to Production Example 17 Synthesis of Polymer (14) to Polymer (17) Polymers which are block copolymers different in molecular weight by the method according to [Production Example 13] except that the composition such as the molar ratio and the weight ratio, and that methanol is added and quenched in the course of the reaction of the block copolymer. ) To polymer (17) were synthesized.
- Production Example 18 to Production Example 20 Synthesis of Polymer (18) to Polymer (20) After changing FM3311 to FM4411 and adding 0.5 wt% of Orgatics ZC-150 as a catalyst to the total weight of HXDI and FM4411, the reaction at 80 ° C. Except having obtained the reaction liquid of alternating copolymer 2 represented by -2), polymers (18) to polymers ((1) to (2) having different molecular weights by the method according to [Production Example 14] to [Production Example 17] 20) was synthesized.
- Preparation Example 21 Synthesis of Polymer (21) A polymer (21) which is a target block copolymer was synthesized by a method according to [Production Example 15] except that the molar ratio and the reaction scale were different.
- Preparation Example 22 Synthesis of Polymer (22)
- the target block copolymer weight is the method according to Production Example 19 except that the molar ratio, the reaction scale, and the reaction temperature of the alternating copolymer 2 represented by the formula (2-2) are 25 ° C.
- the combined polymer (22) was synthesized.
- compositions, Mw and PDI of the polymers (11) to (22) obtained are shown in Table 2.
- Example 11 Production of Resin Film (11)
- a release film product name: NSD-100, 100 ⁇ m, manufactured by Fujimori Kogyo Co., Ltd.
- the polymer (11) (concentration: 19%, solvent: DEF) synthesized in Production Example 11 is cast on a substrate, and a Baker type film applicator (Product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.)
- the coating thickness of a uniform film thickness was produced by adjusting the scale of the both sides of) and adjusting the gap distance of an applicator and a base material. After drying at 120 ° C. for 15 minutes, the release film was removed to obtain a single-layer resin film (11) with a film thickness of 40 ⁇ m.
- Table 3 shows the properties and film thickness of the single-layered resin film obtained.
- Comparative Example 11 The transparent polyimide (film thickness: 50 ⁇ m) was also subjected to the following test. Comparative Example 12 Also in the case where the resin film was not placed, it was similarly subjected to the following test.
- a chrome steel ball (model number: CR-3 / 4, material: chrome steel (SUJ-2), size: 3/4 inch, manufactured by As One Co., Ltd.) was dropped from a height of 10 cm.
- the resin film sample was placed at the dropping point, and SUS430 (0.5 cm in thickness) was placed under it.
- a general-purpose piezoelectric load cell (model: 208C05, manufactured by PCB Piezotronics) is installed under SUS 430, and the impact force applied to the resin film sample when dropped is measured using an oscilloscope (model: DS-5107B, manufactured by Iwasaki Communication Co., Ltd.) Measured.
- a signal conditioner (model: 480C02, manufactured by PCB Piezotronics) was connected between the general-purpose piezoelectric load cell and the oscilloscope.
- slide glass Product name: ASLAB, MICROSCOPE SLIDES, 25 mm ⁇ 75 mm, thickness: 1 mm, manufactured by As One Corp.
- the ones that I put were prepared respectively.
- Example 21 Preparation of laminated resin film (21) consisting of polymer (21) / polymer (22) / polymer (21) Formation of resin layer 11:
- the polymer (21) (the concentration: 20%, the solvent: DMAc) containing the alternating copolymer 2 of the formula (2-1) synthesized in Production Example 21 was distilled of the solvent under reduced pressure to give a concentration of 42%.
- the prepared solution was used in advance.
- a release film was used as a substrate.
- a polymer (21) (42% concentration) was cast on a substrate, and a coating film of uniform film thickness was produced using a variable-type baker film applicator (model: 3530/6, manufactured by Elcometer Corporation). After drying at 120 ° C. for 15 minutes, a resin layer 11 having a thickness of 35 ⁇ m was obtained.
- resin layer 12 Furthermore, the polymer (22) (concentration: 20%, solvent: DMAc), which was synthesized in Production Example 22 and contains the alternating copolymer 2 of the formula (2-2), was evaporated under reduced pressure to remove the solvent, and the concentration was 46%. The solution was applied onto the resin layer 11 and a coated film having a uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 12 which is a two-layer film (total film thickness: 65 ⁇ m) consisting of polymer (21) / polymer (22) was obtained.
- an applicator product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.
- resin layer 13 Preparation of laminated resin film (21) Furthermore, a polymer (21) (42% concentration) was cast on the resin layer 12 and an applicator (product name: No. 510 Baker type film applicator, (stock A coating film of uniform film thickness was produced using Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 13 is obtained which is a three-layer film (total film thickness: 100 ⁇ m) consisting of polymer (21) / polymer (22) / polymer (21). The release film was removed to obtain a laminated resin film (21).
- an applicator product name: No. 510 Baker type film applicator, (stock A coating film of uniform film thickness was produced using Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 13 is obtained which is a three-layer film (total film thickness: 100 ⁇ m) consisting of polymer (21) / polymer (22) / polymer (21). The release film
- resin layer 15 Further, the polymer (21) (concentration: 20%, solvent: DMAc), which was synthesized in Production Example 21 and contained the alternating copolymer 2 of the formula (2-1), was distilled of the solvent under a reduced pressure, and the concentration was 42%. The solution was applied to the resin layer 14 and a coated film having a uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 15 which is a two-layer film (total film thickness: 65 ⁇ m) consisting of polymer (22) / polymer (21) was obtained.
- an applicator product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.
- resin layer 16 Preparation of laminated resin film (22) Furthermore, the polymer (22) (concentration: 20%, solvent: DMAc) synthesized in Production Example 22 was evaporated under reduced pressure to remove the solvent, and the concentration was 46%. The solution was applied onto the resin layer 15 and a coated film having a uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 16 which is a three-layer film (total film thickness: 100 ⁇ m) consisting of polymer (22) / polymer (21) / polymer (22) was obtained. The release film was removed to obtain a laminated resin film (22).
- an applicator product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.
- Example 23 Preparation of Single-Layer Resin Film (23) Using Polymer (21)
- the polymer (21) (concentration: 20%, solvent: DMAc) synthesized in Production Example 21 was treated with a solvent under reduced pressure. The solution was evaporated in advance to a concentration of 50% and used. A release film was used as a substrate.
- a polymer (21) (50% concentration) was cast on a substrate, and a coating film of uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.) . After drying at 120 ° C. for 15 minutes, the release film was removed to obtain a single-layer resin film (23) with a film thickness of 100 ⁇ m.
- Example 24 Preparation of single-layer resin film (24) using polymer (22) By a method according to Example 23, except that polymer (22) was used instead of polymer (21) A single-layer resin film (24) with a film thickness of 100 ⁇ m was obtained.
- Example 25 Preparation of laminated resin film (25) using polymer (21)
- the polymer (21) (concentration: 20%, solvent: DMAc) synthesized in Production Example 21 was treated with a solvent under reduced pressure. A solution which had been distilled to a concentration of 50% was prepared in advance and used. A release film was used as a substrate.
- a polymer (21) (50% concentration) was cast on a substrate, and a coating film of uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.) . After drying at 120 ° C. for 15 minutes, the release film was removed to obtain a single-layer resin film having a thickness of 80 ⁇ m. Five sheets of this film were stacked to obtain a laminated resin film (25) having a total film thickness of 400 ⁇ m.
- Example 26 Preparation of resin film (26) of lamination using polymer (22) A method according to Example 25 except that polymer (22) was used instead of polymer (21), A laminated resin film (26) having a total film thickness of 400 ⁇ m was obtained.
- Table 6 shows the properties and film thicknesses of the laminated and single-layered resin films obtained.
- Comparative Example 13 Two sheets of transparent polyimide (film thickness: 50 ⁇ m) were stacked (total film thickness: 100 ⁇ m) and subjected to the following test. Comparative Example 14 Eight transparent polyimides (film thickness: 50 ⁇ m) were stacked (total film thickness: 400 ⁇ m) and subjected to the following test.
- ⁇ Shock absorption test> An impact absorption test was conducted under the same conditions as in Example 11 to Example 20 except that the chrome steel ball was dropped from a height of 30 cm, and that the glass was removed from the resin film sample to avoid the influence of glass breakage. .
- ⁇ Glass protection test> The protection of the glass was carried out by the method according to Example 11 to Example 20 except that a resin film was placed on a SUS vat, under a glass, and a chrome ball was dropped using a 50 cm high acrylic pipe. It was tested.
- the block copolymer of the present invention is useful not only as a base resin for coating materials and film substrates, but also has amino groups and isocyanate groups at both ends and also has urethane and urea bonds in the main chain. It is also very useful as a reactive oligomer.
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Abstract
Description
本発明は、電子情報材料分野におけるフレキシブルデバイス用途を想定した、高弾性回復材料として有用な、ウレア系またはウレタン系新規ブロック共重合体及びその製造方法に関する。さらには、自動車、建材、ライフサイエンスなど、様々な用途への横展開が可能な材料に関する。 The present invention relates to a novel urea-based or urethane-based novel block copolymer useful as a highly elastic recovery material assuming flexible device applications in the field of electronic information materials, and a method for producing the same. Furthermore, it relates to materials that can be horizontally deployed in various applications such as automobiles, building materials, life sciences, and the like.
近年、持ち運び可能で屋外でも使用できるLCD(liquid crystal display)端末の普及が目覚しく、スマートフォン、PND(personal navigation device)に代表される携帯端末や、Google Glassに代表されるウェアラブルディスプレイ(wearable display)が例として挙げられる。
さらに、有機ELディスプレイの実用化に伴い、より軽量化が求められてきており、部材の一部をガラスや薄膜ガラスからプラスチックへ切り替える方法がとられている。しかし、薄膜ガラスは耐熱性に優れる一方非常に割れやすく、プラスチック(特にPET、PC、PMMA、シクロオレフィン等)は、軽量かつ透明性の高い特徴を持っているが、耐衝撃性、耐傷付き性などの機械的特性が乏しいことがあり、新たな機能性プラスチックの開発が求められてきた。
In recent years, the spread of LCD (liquid crystal display) terminals that can be carried and used outdoors has been remarkable, and smartphones, portable terminals represented by PND (personal navigation device), and wearable displays represented by Google Glass An example is given.
Further, with the practical use of organic EL displays, further weight reduction is required, and a method of switching a part of the members from glass or thin film glass to plastic is taken. However, while thin film glass is excellent in heat resistance, it is very easily cracked, and plastics (especially PET, PC, PMMA, cycloolefin etc.) have features of light weight and high transparency, but they are impact resistant and scratch resistant. And other mechanical properties may be poor, and development of new functional plastics has been required.
特許文献1には、ガラス基板用の耐擦傷性に優れたコーティング剤であって、ガラスとの密着性および飛散防止性に優れたコーティング剤が開示されている(段落0019)。しかしながら、得られるガラスコーティング層は耐擦傷性および飛散防止性に優れたものとなっているが、昨今のスマートフォンやウェアラブルディスプレイに用いる場合は、不十分なものであった。
一方、特許文献2には、製紙、織物、磁気テープ等に使用されるカレンダーロール等の各種ロール、キャスターその他一般成型用樹脂として有用な高硬度と強靱性を有し、耐熱性も優れた新規なポリ尿素樹脂が開示されている(段落0001)。しかしながら、当該技術は鋳型に注入して使用する一般成型用樹脂に関するものであり、ハンドリングなどの面でフィルム状の携帯端末などへの適用を想定したものではなかった。
さらに、特許文献3には、低温で加熱処理することによって得ることが可能であり、基材や封止材料との密着性が良好であり、改良された耐スズメッキ性を有し、更に、ソリが発生し難く、耐熱性、耐ハンダフラックス性、耐溶剤性、耐薬品性、耐屈曲性、及び電気特性が優れ、フレキシブル配線基板などの基材上に良好に塗布が可能であり、電気電子部品などの絶縁膜を形成するためのポリイミドシロキサン系の絶縁膜用組成物が開示されている。しかしながら、当該技術はフレキシブル配線基板への適用を想定したものであり、ディスプレイ用途で必要な透明性については何ら考慮されたものではなかった。
Patent Document 1 discloses a coating agent excellent in scratch resistance for a glass substrate, and a coating agent excellent in adhesion to glass and scattering prevention (paragraph 0019). However, although the obtained glass coating layer becomes a thing excellent in abrasion resistance and scattering prevention property, when using for the recent smart phone and wearable display, it was inadequate.
On the other hand, Patent Document 2 is a novel roll which has high hardness and toughness which is useful as various rolls such as calender rolls used for papermaking, textiles, magnetic tapes etc., castors and other general molding resins, and is also excellent in heat resistance. Polyurea resin is disclosed (paragraph 0001). However, the technology relates to a general molding resin that is injected into a mold and used, and is not intended to be applied to a film-like portable terminal or the like in terms of handling and the like.
Furthermore, Patent Document 3 can be obtained by heat treatment at a low temperature, has good adhesion to the base material and the sealing material, has improved tin plating resistance, and further can Resistance to heat, solder flux resistance, solvent resistance, chemical resistance, flex resistance, and electrical properties, and can be favorably applied on substrates such as flexible wiring boards, A polyimide siloxane based insulating film composition for forming an insulating film of parts and the like is disclosed. However, this technology assumes application to a flexible wiring substrate, and no consideration has been given to the transparency required for display applications.
本発明の目的は、特に透明性、耐熱性および機械的物性に優れた特性を有する、分子内にウレア結合またはウレタン結合を有する新規ブロック共重合体、及びその製造方法を提供することである。 An object of the present invention is to provide a novel block copolymer having a urea bond or a urethane bond in a molecule, and a method for producing the same, which has excellent properties particularly in transparency, heat resistance and mechanical properties.
さらに、本発明の新規ブロック共重合体は分子末端にアミンやイソシアネートを有し、分子内にウレア構造またはウレタン構造を有することから、例えば、イソシアネート基を有する(メタ)アクリレートやエポキシ基を有する(メタ)アクリレートとの反応が可能であり、容易にビニル系官能基の導入を行うことができる。 Furthermore, since the novel block copolymer of the present invention has an amine or isocyanate at the molecular terminal and has a urea structure or a urethane structure in the molecule, it has, for example, a (meth) acrylate or an epoxy group having an isocyanate group ( It is possible to react with meta) acrylate and to easily introduce a vinyl functional group.
本発明者は上記目的を達成すべく鋭意研究を重ねた結果、
分子内に環状構造を有する脂肪族ジイソシアネート化合物<A>と、ジアミン化合物<B>を重付加反応することで得られる交互共重合体1と、
分子内に環状構造を有する脂肪族ジイソシアネート化合物<A>と、特定のジアミン化合物<C1>またはジオール化合物<C2>との重付加物である交互共重合体2とをさらに重付加させたブロック共重合体およびその製造方法を見出し、本発明を完成するに至った。
本発明の態様の例を以下に示す。
As a result of intensive research to achieve the above object, the present inventor
An alternating copolymer 1 obtained by polyaddition reaction of an aliphatic diisocyanate compound <A> having a cyclic structure in the molecule and a diamine compound <B>,
A polyaddition of an alternating copolymer 2 which is a polyadduct of an aliphatic diisocyanate compound <A> having a cyclic structure in the molecule and a specific diamine compound <C 1 > or a diol compound <C 2 > The inventors have found a block copolymer and a method for producing the same, and have completed the present invention.
Examples of aspects of the invention are given below.
[1] 下記交互共重合体1と、下記交互共重合体2との重付加共重合体である、式(3)で表される繰り返し単位を含み、重量平均分子量が5千~100万であり、末端が末端封止されていてもよい-NH2-OHまたは-NCOのいずれかである、ブロック共重合体。
-[(交互共重合体1)-(交互共重合体2)]- 式(3)
交互共重合体1:
ジイソシアネート化合物<A>と、ジアミン化合物<B>の重付加共重合体であって、式(1)
-[(A)-(B)]- 式(1)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端が-NH2または-NCOであるポリウレア系交互共重合体;
交互共重合体2:
ジイソシアネート化合物<A>と、ジアミン化合物<C1>の重付加共重合体であって、式(2-1)
-[(A)-(C1)]- 式(2-1)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端が-NCOまたは-NH2であるポリウレア系交互共重合体2-1、
および
ジイソシアネート化合物<A>と、ジオール化合物<C2>の重付加共重合体であって、式(2-2)
-[(A)-(C2)]- 式(2-2)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端に-NCOまたは-OHを有するポリウレタン系交互共重合体2-2から選ばれる少なくとも1種の交互共重合体;
(式中(A)は、それぞれ独立して分子内に環状構造を有する脂肪族イソシアネート構造単位の少なくとも1種;
(B)は、それぞれ独立して芳香族ジアミン、エーテル結合を有する芳香族ジアミン、および環状骨格を有する脂肪族ジアミンから選ばれる少なくとも1種の構造単位;
(C1)は、直鎖状脂肪族ジアミン、エーテル結合を有する脂肪族ジアミンおよびシロキサン骨格を有するジアミンから選ばれる少なくとも1種の構造単位;
(C2)は、直鎖状脂肪族ジオール、エーテル結合を有する脂肪族ジオールおよびシロキサン骨格を有するジオールから選ばれる少なくとも1種の構造単位を表す。
ただし、交互共重合体1の両末端が-NCOであるときは、交互共重合体2の両末端は-NH2または-OHであり;
交互共重合体1の両末端が-NH2であるときは、交互共重合体2の両末端は-NCOである。)
[2] 交互共重合体1の両末端が-NCOであり、交互共重合体2の両末端が-NH2または-OHである、[1]に記載のブロック共重合体。
[3] 交互共重合体1の両末端が-NH2であり、交互共重合体2の両末端が-NCOである、[1]に記載のブロック共重合体。
[4] 交互共重合体2が、ポリウレア系交互共重合体2-1である、[1]~[3]のいずれか1項に記載のブロック共重合体。
[5] 交互共重合体2が、ポリウレタン系交互共重合体2-2である、[1]~[3]のいずれか1項に記載のブロック共重合体。
[6] 前記ジイソシアネート化合物<A>が、下記式(I)~(X)で示される化合物であり、
下記式(I)~(X)において、R1、R2、R3、R4はそれぞれ独立して、水素または炭素数が1~7のアルキルであり、
Xが、それぞれ独立して、炭素数が1~7のアルキレンであり、
Yが、それぞれ独立して、酸素、硫黄、炭素数が1~7の直鎖または分岐のアルキレン、-C(CF3)2-または-SO2-である、
[1]~[5]のいずれか1項に記載のブロック共重合体。
[7] [1]~[6]のいずれかに記載のブロック共重合体と;
前記ブロック共重合体を溶解する溶媒と;を含む、樹脂組成物。
[8] 前記溶媒は、プロピレングリコールモノメチルエーテル(1-メトキシ-2-プロパノール)、N-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、N,N-ジメチルアセトアミド、4-メチル-2-ペンタノン、N,N-ジメチルプロピオンアミド、テトラメチルウレア、ジメチルスルホキシドの少なくとも1つを含む、[7]に記載の樹脂組成物。
[9] [7]または[8]に記載の樹脂組成物から前記溶媒を除去した固形分を含む、塗膜。
[10] [7]または[8]に記載の樹脂組成物から前記溶媒を除去した固形分から形成された、樹脂フィルム。
[11] [7]または[8]に記載の樹脂組成物から前記溶媒を除去した固形分から形成された樹脂フィルムを少なくとも2層備える、樹脂フィルム。
[12] [7]または[8]に記載の樹脂組成物から前記溶媒を除去した固形分から形成された樹脂フィルム(H)であって、前記ブロック共重合体は、[4]に記載のブロック共重合体である、樹脂フィルム(H)と;
[7]または[8]に記載の樹脂組成物から前記溶媒を除去した固形分から形成された樹脂フィルム(S)であって、前記ブロック共重合体は、[5]に記載のブロック共重合体である、樹脂フィルム(S)と;を備える、樹脂フィルム。
[13] 前記樹脂フィルム(H)/前記樹脂フィルム(S)/前記樹脂フィルム(H)の順に積層された3層を備える、[12]に記載の樹脂フィルム。
[14] 前記樹脂フィルム(S)/前記樹脂フィルム(H)/前記樹脂フィルム(S)の順に積層された3層を備える、[12]に記載の樹脂フィルム。
[15] [10]~[14]のいずれか1項に記載の樹脂フィルム;を備える、OLED素子。
[16] [15]に記載のOLED素子;を備える、発光装置。
[1] A repeating unit represented by the formula (3), which is a polyaddition copolymer of alternating copolymer 1 below and alternating copolymer 2 below, having a weight average molecular weight of 5,000 to 1,000,000 Block copolymer, which is either -NH 2 -OH or -NCO, optionally terminated.
-[(Alternate copolymer 1)-(Alternate copolymer 2)]-Formula (3)
Alternating copolymer 1:
A polyaddition copolymer of a diisocyanate compound <A> and a diamine compound <B>, which is represented by the formula (1)
-[(A)-(B)]-Formula (1)
A polyurea-based alternating copolymer containing a repeating unit represented by the following formula, having a weight average molecular weight of 500 to 300,000, and having both ends of -NH 2 or -NCO;
Alternating copolymer 2:
A polyaddition copolymer of a diisocyanate compound <A> and a diamine compound <C 1 >, which is represented by the formula (2-1)
-[(A)-(C 1 )]-Formula (2-1)
And a polyurea-based alternating copolymer 2-1 having a weight average molecular weight of 500 to 300,000 and having both ends of -NCO or -NH 2 .
And a polyaddition copolymer of a diisocyanate compound <A> and a diol compound <C 2 >, which is represented by the formula (2-2)
-[(A)-(C 2 )]-Formula (2-2)
And at least one alternating copolymer selected from polyurethane-based alternating copolymers 2-2 having a weight average molecular weight of 500 to 300,000 and having -NCO or -OH at both ends ;
(Wherein (A) is each independently at least one kind of aliphatic isocyanate structural unit having a cyclic structure in the molecule;
(B) each independently represents at least one structural unit selected from an aromatic diamine, an aromatic diamine having an ether bond, and an aliphatic diamine having a cyclic skeleton;
(C 1 ) represents at least one structural unit selected from linear aliphatic diamines, aliphatic diamines having an ether bond, and diamines having a siloxane skeleton;
(C 2 ) represents at least one structural unit selected from linear aliphatic diols, aliphatic diols having an ether bond, and diols having a siloxane skeleton.
However, when both ends of alternating copolymer 1 are —NCO, both ends of alternating copolymer 2 are —NH 2 or —OH;
When both ends of alternating copolymer 1 are —NH 2 , both ends of alternating copolymer 2 are —NCO. )
[2] The block copolymer according to [1], wherein both ends of alternating copolymer 1 are —NCO and both ends of alternating copolymer 2 are —NH 2 or —OH.
[3] The block copolymer according to [1], wherein both ends of alternating copolymer 1 are —NH 2 and both ends of alternating copolymer 2 are —NCO.
[4] The block copolymer according to any one of [1] to [3], wherein the alternating copolymer 2 is a polyurea alternating copolymer 2-1.
[5] The block copolymer according to any one of [1] to [3], wherein the alternating copolymer 2 is a polyurethane alternating copolymer 2-2.
[6] The diisocyanate compound <A> is a compound represented by the following formulas (I) to (X),
In the following formulas (I) to (X), R 1 , R 2 , R 3 and R 4 are each independently hydrogen or alkyl having 1 to 7 carbon atoms,
X is each independently alkylene having 1 to 7 carbon atoms,
Y is each independently oxygen, sulfur, linear or branched alkylene having 1 to 7 carbon atoms, -C (CF 3 ) 2 -or -SO 2-
The block copolymer according to any one of [1] to [5].
[7] The block copolymer according to any one of [1] to [6];
A solvent for dissolving the block copolymer.
[8] The solvent is propylene glycol monomethyl ether (1-methoxy-2-propanol), N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide, The resin composition according to [7], which contains at least one of 4-methyl-2-pentanone, N, N-dimethylpropionamide, tetramethylurea and dimethyl sulfoxide.
[9] A coating film comprising a solid content obtained by removing the solvent from the resin composition according to [7] or [8].
The resin film formed from the solid which removed the said solvent from the resin composition as described in [10] [7] or [8].
[11] A resin film comprising at least two layers of a resin film formed from a solid obtained by removing the solvent from the resin composition described in [7] or [8].
[12] A resin film (H) formed from the solid obtained by removing the solvent from the resin composition described in [7] or [8], wherein the block copolymer is a block described in [4] A resin film (H) which is a copolymer;
It is a resin film (S) formed from the solid which removed the said solvent from the resin composition as described in [7] or [8], Comprising: The said block copolymer is a block copolymer as described in [5] A resin film (S); and a resin film.
[13] The resin film according to [12], comprising three layers laminated in the order of the resin film (H) / the resin film (S) / the resin film (H).
[14] The resin film according to [12], comprising three layers laminated in the order of the resin film (S) / the resin film (H) / the resin film (S).
[15] An OLED device comprising the resin film according to any one of [10] to [14].
[16] A light emitting device comprising the OLED device according to [15].
本発明で得られたブロック共重合体は、汎用的な有機溶媒に可溶であり、透明性、耐熱性、成膜性、フレキシブル性に優れるという効果を奏する。 The block copolymer obtained in the present invention is soluble in a general-purpose organic solvent, and exhibits an effect of being excellent in transparency, heat resistance, film forming property, and flexibility.
この出願は、日本国で2017年9月12日に出願された特願2017-174735号及び2018年8月10日に出願された特願2018-151547号に基づいており、その内容は本出願の内容として、その一部を形成する。本発明は以下の詳細な説明によりさらに完全に理解できるであろう。本発明のさらなる応用範囲は、以下の詳細な説明により明らかとなろう。しかしながら、詳細な説明および特定の実例は、本発明の望ましい実施の形態であり、説明の目的のためにのみ記載されているものである。この詳細な説明から、種々の変更、改変が、本発明の精神と範囲内で、当業者にとって明らかであるからである。出願人は、記載された実施の形態のいずれをも公衆に献上する意図はなく、改変、代替案のうち、特許請求の範囲内に文言上含まれないかもしれないものも、均等論下での発明の一部とする。 This application is based on Japanese Patent Application No. 2017-174735 filed on September 12, 2017 and Japanese Patent Application No. 2018-151547 filed on August 10, 2018 in Japan, the contents of which are incorporated herein by reference. Form part of it. The invention will be more fully understood from the following detailed description. Further areas of applicability of the present invention will become apparent as the description proceeds. However, the detailed description and the specific examples are the preferred embodiments of the present invention and are described only for the purpose of illustration. Various changes and modifications are apparent to those skilled in the art from the detailed description within the spirit and scope of the present invention. The applicant does not intend to give the public any of the described embodiments, and modifications, alternatives, which may not be literally included within the scope of the claims, are also included under the equivalent theory. Part of the invention.
以下、本発明に係るブロック共重合体、ブロック共重合体の製造方法およびこれらの用途について詳細に説明する。しかし、本発明は、以下の実施の形態に制限されるものではない。 Hereinafter, the block copolymer according to the present invention, the method for producing the block copolymer, and their applications will be described in detail. However, the present invention is not limited to the following embodiments.
本発明のブロック共重合体は、下記交互共重合体1と、下記交互共重合体2との重付加共重合体である、式(3)で表される繰り返し単位を含み、重量平均分子量が5千~100万であり、末端が末端封止されていてもよい-NH2-OHまたは-NCOのいずれかである、ブロック共重合体である。
-[(交互共重合体1)-(交互共重合体2)]- 式(3)
ただし、交互共重合体1の両末端が-NCOであるときは、交互共重合体2の両末端は-NH2または-OHであり;
交互共重合体1の両末端が-NH2であるときは、交互共重合体2の両末端は-NCOである。
このブロック共重合体を構成する要素を以下順次説明する。
The block copolymer of the present invention comprises a repeating unit represented by the formula (3), which is a polyaddition copolymer of the following alternating copolymer 1 and the following alternating copolymer 2, and has a weight average molecular weight It is a block copolymer of 5,000 to 1,000,000 and optionally terminated -NH 2 -OH or -NCO.
-[(Alternate copolymer 1)-(Alternate copolymer 2)]-Formula (3)
However, when both ends of alternating copolymer 1 are —NCO, both ends of alternating copolymer 2 are —NH 2 or —OH;
When both ends of alternating copolymer 1 are —NH 2 , both ends of alternating copolymer 2 are —NCO.
The elements constituting this block copolymer will be sequentially described below.
1 交互共重合体1
交互共重合体1は、ジイソシアネート化合物<A>と、ジアミン化合物<B>の重付加共重合体であって、
式(1)
-[(A)-(B)]- 式(1)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端が-NH2または-NCOであるポリウレア系交互共重合体である。
(式中(A)は、分子内に環状構造を有する脂肪族ジイソシアネート構造単位の少なくとも1種、(B)は、それぞれ独立して芳香族ジアミン、エーテル結合を有する芳香族ジアミン、および環状骨格を有する脂肪族ジアミンの構造単位から選択される、少なくとも1種である。)
1 alternating copolymer 1
The alternating copolymer 1 is a polyaddition copolymer of a diisocyanate compound <A> and a diamine compound <B>,
Formula (1)
-[(A)-(B)]-Formula (1)
And a polyurea-based alternating copolymer having a weight average molecular weight of 500 to 300,000 and having both ends of -NH 2 or -NCO.
(Wherein (A) is at least one of aliphatic diisocyanate structural units having a cyclic structure in the molecule, and (B) each independently represents an aromatic diamine, an aromatic diamine having an ether bond, and a cyclic skeleton) At least one selected from structural units of aliphatic diamines having one)
交互共重合体1は、ジイソシアネート化合物<A>とジアミン化合物<B>を重付加することによって得られる。ジイソシアネート化合物<A>およびジアミン化合物<B>は、それぞれ交互共重合体1中の構造単位(A)および構造単位(B)に対応する。構造単位(A)(B)間の結合部位は、ウレア構造(-NH-CO-NH-)となる。 The alternating copolymer 1 is obtained by polyaddition of the diisocyanate compound <A> and the diamine compound <B>. The diisocyanate compound <A> and the diamine compound <B> correspond to the structural unit (A) and the structural unit (B) in the alternating copolymer 1, respectively. The binding site between the structural units (A) and (B) is a urea structure (-NH-CO-NH-).
交互共重合体1の構造単位は、ブロック共重合体の物性において、剛性、耐熱性に寄与する構造単位(ハードセグメント)であると考えられる。 The structural unit of the alternating copolymer 1 is considered to be a structural unit (hard segment) that contributes to rigidity and heat resistance in the physical properties of the block copolymer.
1.1 ジイソシアネート化合物<A>
本発明で用いることのできるジイソシアネート化合物<A>は、分子内に環状構造を有する脂肪族ジイソシアネート化合物であれば特に限定されるものではないが、その具体例としては、下記式(I)~(X)で表されるジイソシアネート化合物が挙げられる。
下記式(I)~(X)において、R1、R2、R3、R4はそれぞれ独立して、水素または炭素数が1~7のアルキルであり、
Xが、それぞれ独立して、炭素数が1~7のアルキレンであり、
Yが、それぞれ独立して、酸素、硫黄、炭素数が1~7の直鎖または分岐のアルキレン、-C(CF3)2-または-SO2-である。
1.1 Diisocyanate Compound <A>
The diisocyanate compound <A> that can be used in the present invention is not particularly limited as long as it is an aliphatic diisocyanate compound having a cyclic structure in the molecule, and specific examples thereof include the following formulas (I) to The diisocyanate compound represented by X) is mentioned.
In the following formulas (I) to (X), R 1 , R 2 , R 3 and R 4 are each independently hydrogen or alkyl having 1 to 7 carbon atoms,
X is each independently alkylene having 1 to 7 carbon atoms,
Y is each independently oxygen, sulfur, linear or branched alkylene having 1 to 7 carbon atoms, -C (CF 3 ) 2 -or -SO 2- .
なお、本発明の脂肪族ジイソシアネートとは、直鎖状、分岐状の脂肪族炭化水素や脂肪族環の炭素にイソシアネート基が直接結合している、分子内にイソシアネート基を2つ有する化合物である。
The aliphatic diisocyanate of the present invention is a linear or branched aliphatic hydrocarbon or a compound having two isocyanate groups in the molecule in which an isocyanate group is directly bonded to carbon of an aliphatic ring. .
上記具体例の中でも、式(V)、(VI)、(VIII)で表されるジイソシアネート化合物が溶媒への溶解性が高く好ましい。さらに、高い透明性や耐熱性が求められる場合は、式(V)、(VI)で表されるジイソシアネート化合物が特に好ましく用いることができる。 Among the above specific examples, diisocyanate compounds represented by formulas (V), (VI) and (VIII) are preferable because of high solubility in solvents. Furthermore, when high transparency and heat resistance are required, diisocyanate compounds represented by formulas (V) and (VI) can be particularly preferably used.
さらに、本発明で用いることのできるジイソシアネート化合物<A>は、分子内に環状構造を有する脂肪族ジイソシアネート化合物であれば特に限定されるものではないが、例えば、特開2016-199694号公報に開示されている化合物が挙げられる。 Furthermore, the diisocyanate compound <A> that can be used in the present invention is not particularly limited as long as it is an aliphatic diisocyanate compound having a cyclic structure in the molecule, and is disclosed, for example, in JP-A 2016-199694. Compounds that have been mentioned.
分子内に環状構造を有する脂肪族ジイソシアネート;イソホロンジイソシアネート、(ビシクロ[2.2.1]ヘプタン-2,5-ジイル)ビスメチレンジイソシアネート、(ビシクロ[2.2.1]ヘプタン-2,6-ジイル)ビスメチレンジイソシアネート、2β,5α-ビス(イソシアネート)ノルボルナン、2β,5β-ビス(イソシアネート)ノルボルナン、2β,6α-ビス(イソシアネート)ノルボルナン、2β,6β-ビス(イソシアネート)ノルボルナン、2,6-ジ(イソシアネートメチル)フラン、1,3-ビス(イソシアネートメチル)シクロへキサン、1,4-ビス(イソシアネートメチル)シクロへキサン、ジシクロヘキシルメタンジイソシアネート、4,4-イソプロピリデンビス(シクロヘキシルイソシアネート)、シクロヘキサンジイソシアネート、メチルシクロヘキサンジイソシアネート、ジシクロヘキシルジメチルメタンジイソシアネート、2,2’-ジメチルジシクロヘキシルメタンジイソシアネート、ビス(4-イソシアネート-n-ブチリデン)ペンタエリスリト-ル、ダイマー酸ジイソシアネート、3,8-ビス(イソシアネートメチル)トリシクロデカン、3,9-ビス(イソシアネートメチル)トリシクロデカン、4,8-ビス(イソシアネートメチル)トリシクロデカン、4,9-ビス(イソシアネートメチル)トリシクロデカン、1,5-ジイソシアネートデカリン、2,7-ジイソシアネートデカリン、1,4-ジイソシアネートデカリン、2,6-ジイソシアネートデカリン、ジシクロヘキシルスルフィド-4,4’-ジイソシアネート、トリシクロチアオクタンジイソシアネート Aliphatic diisocyanates having a cyclic structure in the molecule; isophorone diisocyanate, (bicyclo [2.2.1] heptane-2,5-diyl) bismethylene diisocyanate, (bicyclo [2.2.1] heptane-2,6- Diyl) bismethylene diisocyanate, 2β, 5α-bis (isocyanate) norbornane, 2β, 5β-bis (isocyanate) norbornane, 2β, 6α-bis (isocyanate) norbornane, 2β, 6β-bis (isocyanate) norbornane, 2,6- Di (isocyanate methyl) furan, 1,3-bis (isocyanato methyl) cyclohexane, 1,4-bis (isocyanato methyl) cyclohexane, dicyclohexylmethane diisocyanate, 4, 4- isopropylidene bis (cyclohexyl isocyanate) B) cyclohexanediisocyanate, methylcyclohexanediisocyanate, dicyclohexyldimethylmethane diisocyanate, 2,2′-dimethyldicyclohexylmethane diisocyanate, bis (4-isocyanate-n-butylidene) pentaerythritol, dimer acid diisocyanate, 3,8-bis (Isocyanatomethyl) tricyclodecane, 3,9-bis (isocyanatemethyl) tricyclodecane, 4,8-bis (isocyanatomethyl) tricyclodecane, 4,9-bis (isocyanatomethyl) tricyclodecane, 1,5 -Diisocyanatedecalin, 2,7-diisocyanatedecalin, 1,4-diisocyanatedecalin, 2,6-diisocyanatedecalin, dicyclohexyl sulfide-4,4'-di Isocyanate, tricycloalkyl thia-octane diisocyanate
上記記載のジイソシアネート化合物は、1種のみを用いてもよく、また、2種以上を混合して用いてもよい。 The diisocyanate compounds described above may be used alone or in combination of two or more.
1.2 ジアミン化合物<B>
本発明で用いることのできるジアミン化合物<B>は、それぞれ独立して芳香族ジアミン、エーテル結合を有する芳香族ジアミン、および環状骨格を有する脂肪族ジアミンから選択されるジアミン化合物であれば特に限定されるものではない。例えば、特開2014-65921号公報に開示されているジアミン化合物を用いることができる。
1.2 Diamine compound <B>
The diamine compound <B> that can be used in the present invention is not particularly limited as long as it is a diamine compound independently selected from an aromatic diamine, an aromatic diamine having an ether bond, and an aliphatic diamine having a cyclic skeleton. It is not a thing. For example, diamine compounds disclosed in JP-A-2014-65921 can be used.
なお、「環状骨格を有する脂肪族ジアミン」とは、直鎖状、分岐状の脂肪族炭化水素にアミノ基が直接結合しており、かつ、分子内に環状構造を持ち、分子内にアミノ基を2つ有する化合物である。「芳香族ジアミン」とは、芳香族環の炭素にアミノ基が直接結合している、分子内にアミノ基を2つ有する化合物である。 The "aliphatic diamine having a cyclic skeleton" means that an amino group is directly bonded to a linear or branched aliphatic hydrocarbon, and has a cyclic structure in the molecule, and an amino group in the molecule. Is a compound having two. The "aromatic diamine" is a compound having two amino groups in the molecule, in which an amino group is directly bonded to carbon of the aromatic ring.
特に、高い耐熱性を付与するために用いることのできるジアミン化合物<B>は、芳香族ジアミン、エーテル結合を有する芳香族ジアミン、および環状骨格を有する脂肪族ジアミンから選ばれるジアミン化合物であり、その具体例としては、3,3’-ジアミノジフェニルスルホン、4,4’-ジアミノジフェニルエーテル、4,4’-ジアミノジフェニルメタン、3,3’-ジアミノジフェニルメタン、3,3’-ジメチル-4,4’-ジアミノジフェニルメタン、1,3-ビス(4-アミノフェノキシ)ベンゼン、1,4-ビス(4-アミノフェノキシ)ベンゼン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]ヘキサフルオロプロパン、m-フェニレンジアミン、p-フェニレンジアミン、m-キシリレンジアミン、p-キシリレンジアミン、2,2’-ジアミノジフェニルプロパン、ベンジジン、1,1-ビス[4-(4-アミノフェノキシ)フェニル]シクロヘキサン、1,1-ビス[4-(4-アミノフェノキシ)フェニル]-4-メチルシクロヘキサン、ビス[4-(4-アミノベンジル)フェニル]メタン、1,1-ビス[4-(4-アミノベンジル)フェニル]シクロヘキサン、1,1-ビス[4-(4-アミノベンジル)フェニル]4-メチルシクロヘキサン、1,1-ビス[4-(4-アミノベンジル)フェニル]シクロヘキサン、1,1-ビス[4-(4-アミノベンジル)フェニル]-4-メチルシクロヘキサン、1,1-ビス[4-(4-アミノベンジル)フェニル]メタン、4,4’-ビス(4-アミノフェノキシ)ビフェニル、1.6-ビス(4-((4-アミノフェニル)メチル)フェニル)ヘキサン、α,α’-ビス(4-アミノフェニル)-1,4-ジイソプロピルベンゼン、1,4-ジアミノシクロヘキサン、1,4-ビス(アミノメチル)シクロヘキサン、1,3-ビス(アミノメチル)シクロヘキサン、4,4’-ジアミノジシクロヘキシルメタンなどが挙げられる。 In particular, the diamine compound <B> that can be used to impart high heat resistance is a diamine compound selected from aromatic diamines, aromatic diamines having an ether bond, and aliphatic diamines having a cyclic skeleton, Specific examples include 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 3,3'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'- Diaminodiphenylmethane, 1,3-bis (4-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 2,2 -Bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, m-phenylene Amine, p-phenylenediamine, m-xylylenediamine, p-xylylenediamine, 2,2'-diaminodiphenylpropane, benzidine, 1,1-bis [4- (4-aminophenoxy) phenyl] cyclohexane, 1, 1-bis [4- (4-aminophenoxy) phenyl] -4-methylcyclohexane, bis [4- (4-aminobenzyl) phenyl] methane, 1,1-bis [4- (4-aminobenzyl) phenyl] Cyclohexane, 1,1-bis [4- (4-aminobenzyl) phenyl] 4-methylcyclohexane, 1,1-bis [4- (4-aminobenzyl) phenyl] cyclohexane, 1,1-bis [4- (4 4-Aminobenzyl) phenyl] -4-methylcyclohexane, 1,1-bis [4- (4-aminobenzyl) phenyl] Tan, 4,4'-bis (4-aminophenoxy) biphenyl, 1.6-bis (4-((4-aminophenyl) methyl) phenyl) hexane, α, α'-bis (4-aminophenyl)- 1,4-diisopropylbenzene, 1,4-diaminocyclohexane, 1,4-bis (aminomethyl) cyclohexane, 1,3-bis (aminomethyl) cyclohexane, 4,4′-diaminodicyclohexylmethane and the like.
上記具体例の中でも、4,4’-ジアミノジフェニルメタン、1,3-ビス(4-アミノフェノキシ)ベンゼン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、1,3-ビス(アミノメチル)シクロヘキサン、4,4’-ジアミノジシクロヘキシルメタンが耐熱性や機械的特性の面で好ましく、4,4’-ジアミノジフェニルメタン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパンを特に好ましく用いることができる。 Among the above specific examples, 4,4′-diaminodiphenylmethane, 1,3-bis (4-aminophenoxy) benzene, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 1,3-bis (Aminomethyl) cyclohexane and 4,4'-diaminodicyclohexylmethane are preferable in terms of heat resistance and mechanical properties, and 4,4'-diaminodiphenylmethane and 2,2-bis [4- (4-aminophenoxy) phenyl] Propane can be used particularly preferably.
特に、高い耐熱性を付与するために用いることのできるジアミン化合物<B>として、例えば、式(XIII-1)、(XIII-2)で表される環状骨格を有する脂肪族ジアミンが挙げられる。
In particular, examples of the diamine compound <B> that can be used to impart high heat resistance include aliphatic diamines having a cyclic skeleton represented by formulas (XIII-1) and (XIII-2).
例えば、式(XIV-1)~(XIV-3)で表される環状骨格を有する脂肪族ジアミンが挙げられる。
For example, aliphatic diamines having cyclic skeletons represented by formulas (XIV-1) to (XIV-3) can be mentioned.
例えば、式(XV-1)~(XV-5)で表される芳香族ジアミンが挙げられる。
For example, aromatic diamines represented by formulas (XV-1) to (XV-5) can be mentioned.
例えば、式(XVI-1)~(XVI-12)、式(XVI-20)~(XVI-30)で表される芳香族ジアミン、式(XVI-13)~(XVI-19)で表されるエーテル結合を有する芳香族ジアミンが挙げられる。
For example, aromatic diamines represented by formulas (XVI-1) to (XVI-12) and formulas (XVI-20) to (XVI-30), and formulas (XVI-13) to (XVI-19) And aromatic diamines having an ether bond.
例えば、式(XVII-1)~(XVII-4)で表される芳香族ジアミン、式(XVII-5)、(XVII-6)で表されるエーテル結合を有する芳香族ジアミンが挙げられる。
For example, aromatic diamines represented by formulas (XVII-1) to (XVII-4) and aromatic diamines having ether bonds represented by formulas (XVII-5) and (XVII-6) can be given.
例えば、式(XVIII-1)~(XVIII-7)で表される芳香族ジアミン、式(XVIII-8)~(XVIII-11)で表されるエーテル結合を有する芳香族ジアミンが挙げられる。
For example, aromatic diamines represented by formulas (XVIII-1) to (XVIII-7) and aromatic diamines having ether bonds represented by formulas (XVIII-8) to (XVIII-11) can be given.
なお、本発明のジアミン化合物<B>は、本明細書のジアミンに限定されることなく、本発明の目的が達成される範囲内で他にも種々の形態のジアミンを用いることができる。また、上記記載のジアミン化合物は、1種のみを用いてもよく、また、2種以上を混合して用いてもよい。 In addition, diamine compound <B> of this invention is not limited to the diamine of this specification, The diamine of various forms can be used in the range which the objective of this invention is achieved. Moreover, only 1 type may be used for the diamine compound of the above-mentioned description, and 2 or more types may be mixed and used.
2 交互共重合体2
交互共重合体2は、ジイソシアネート化合物<A>と、ジアミン化合物<C1>の重付加共重合体であって、
式(2-1)
-[(A)-(C1)]- 式(2-1)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端が-NCOまたは-NH2であるポリウレア系交互共重合体2-1、
および
ジイソシアネート化合物<A>と、ジオール化合物<C2>の重付加共重合体であって、式(2-2)
-[(A)-(C2)]- 式(2-2)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端に-NCOまたは-OHを有するポリウレタン系交互共重合体2-2
から選ばれる少なくとも1種の交互共重合体である。
(式中(A)は、それぞれ独立して分子内に環状構造を有する脂肪族イソシアネート構造単位の少なくとも1種;
(C1)は、直鎖状脂肪族ジアミン、エーテル結合を有する脂肪族ジアミンおよびシロキサン骨格を有するジアミンから選ばれる少なくとも1種の構造単位;
(C2)は、直鎖状脂肪族ジオール、エーテル結合を有する脂肪族ジオールおよびシロキサン骨格を有するジオールから選ばれる少なくとも1つの構造単位を表す。)
2 alternating copolymer 2
The alternating copolymer 2 is a polyaddition copolymer of a diisocyanate compound <A> and a diamine compound <C 1 >,
Formula (2-1)
-[(A)-(C 1 )]-Formula (2-1)
And a polyurea-based alternating copolymer 2-1 having a weight average molecular weight of 500 to 300,000 and having both ends of -NCO or -NH 2 .
And a polyaddition copolymer of a diisocyanate compound <A> and a diol compound <C 2 >, which is represented by the formula (2-2)
-[(A)-(C 2 )]-Formula (2-2)
And a polyurethane-based alternating copolymer 2-2 having a weight average molecular weight of 500 to 300,000 and having -NCO or -OH at both ends.
And at least one alternating copolymer selected from
(Wherein (A) is each independently at least one kind of aliphatic isocyanate structural unit having a cyclic structure in the molecule;
(C 1 ) represents at least one structural unit selected from linear aliphatic diamines, aliphatic diamines having an ether bond, and diamines having a siloxane skeleton;
(C 2 ) represents at least one structural unit selected from linear aliphatic diols, aliphatic diols having an ether bond, and diols having a siloxane skeleton. )
交互共重合体2としては、式(2-1)で表されるポリウレア系交互共重合体2-1および式(2-2)で表されるポリウレタン系交互共重合体2-2のいずれを使用してもよく、両方を併用してもよい。 As the alternating copolymer 2, any of the polyurea alternating copolymer 2-1 represented by the formula (2-1) and the polyurethane alternating copolymer 2-2 represented by the formula (2-2) You may use it and you may use both together.
交互共重合体2は、ジイソシアネート化合物<A>と、ジアミン化合物<C1>またはジオール化合物<C2>とを重付加することによって得られる。ジイソシアネート化合物<A>、ジアミン化合物<C1>およびジオール化合物<C2>は、それぞれ交互共重合体2中の構造単位(A)、構造単位(C1)および(C2)に対応する。構造単位(A)(C1)間の結合部位は、ウレア構造(-NH-CO-NH-)となり、構造単位(A)(C2)間の結合部位は、ウレタン構造(-NH-CO-O-)となる。 Alternating copolymer 2 is obtained by polyaddition of diisocyanate compound <A> and diamine compound <C 1 > or diol compound <C 2 >. Diisocyanate compound <A>, diamine compound <C 1 > and diol compound <C 2 > correspond to structural unit (A), structural units (C 1 ) and (C 2 ) in alternating copolymer 2, respectively. The bonding site between the structural units (A) and (C 1 ) is a urea structure (-NH-CO-NH-), and the bonding site between the structural units (A) and (C 2 ) is a urethane structure (-NH-CO) It becomes -O-).
交互共重合体2の構造単位は、ブロック共重合体の物性において、溶解性、柔軟性、伸長性に寄与する構造単位(ソフトセグメント)であると考えられる。 The structural unit of the alternating copolymer 2 is considered to be a structural unit (soft segment) that contributes to solubility, flexibility, and extensibility in the physical properties of the block copolymer.
2.1 ジイソシアネート化合物<A>
交互共重合体2で用いることのできるジイソシアネート化合物<A>は、交互共重合体1で用いられるジイソシアネート化合物<A>と同様である。
2.1 Diisocyanate Compound <A>
The diisocyanate compound <A> that can be used for the alternating copolymer 2 is the same as the diisocyanate compound <A> used for the alternating copolymer 1.
2.2 ジアミン化合物<C 1 >およびジオール化合物<C 2 >
交互共重合体2に用いるジアミン化合物<C1>またはジオール化合物<C2>は、それらのうちのいずれを選択してもよく、それぞれをジイソシアネート化合物<A>と重付加させることによってポリウレア系交互共重合体2-1およびポリウレタン系交互共重合体2-2を得ることができる。また、ジアミン化合物<C1>とジオール化合物<C2>を併用してもよく、この場合、交互共重合体2は、ウレア構造とウレタン構造を同時に含む共重合体となる。
2.2 Diamine Compound <C 1 > and Diol Compound <C 2 >
Any of diamine compounds <C 1 > or diol compounds <C 2 > used for alternating copolymer 2 may be selected, and polyurea-based alternating compounds are obtained by polyaddition of each with diisocyanate compound <A>. The copolymer 2-1 and the polyurethane-based alternating copolymer 2-2 can be obtained. Further, the diamine compound <C 1 > and the diol compound <C 2 > may be used in combination, and in this case, the alternating copolymer 2 is a copolymer simultaneously containing a urea structure and a urethane structure.
2.2.1 ジアミン化合物<C 1 >
ジアミン化合物<C1>は、直鎖状脂肪族ジアミン化合物、エーテル結合を有する脂肪族ジアミン化合物およびシロキサン骨格を有するジアミン化合物から選ばれる少なくとも1種である。例えば、特開2014-65921号公報に開示されている化合物を用いることができる。
2.2.1 Diamine compound <C 1 >
The diamine compound <C 1 > is at least one selected from a linear aliphatic diamine compound, an aliphatic diamine compound having an ether bond, and a diamine compound having a siloxane skeleton. For example, compounds disclosed in JP-A-2014-65921 can be used.
なお、本発明の「脂肪族ジアミン」とは、直鎖状、分岐状の脂肪族炭化水素や脂肪族環の炭素にアミノ基が直接結合している、分子内にアミノ基を2つ有する化合物である。 The “aliphatic diamine” of the present invention is a linear or branched aliphatic hydrocarbon or a compound having two amino groups in the molecule, in which an amino group is directly bonded to carbon of an aliphatic ring. It is.
特に、高い透明性を付与するために用いることのできるジアミン化合物<C1>は、直鎖状脂肪族ジアミン、エーテル結合を有する脂肪族ジアミンおよびシロキサン骨格を有するジアミンから選ばれるジアミン化合物であり、その具体例としては1,4-ジアミノブタン、1,6-ジアミノヘキサン、1,12-ジアミノドデカン、1,2-ビス(2-アミノエトキシ)エタン、ジエチレングリコールビス(3-アミノプロピル)エーテル、1,4-ブタンジオールビス(3-アミノプロピル)エーテル、1,3-ビス(3-アミノプロピル)-テトラメチルジシロキサン、下記式(XI)で表されるシロキサン骨格を有するジアミン化合物などが挙げられる。
In particular, diamine compounds <C 1 > that can be used to impart high transparency are diamine compounds selected from linear aliphatic diamines, aliphatic diamines having an ether bond, and diamines having a siloxane skeleton, Specific examples thereof include 1,4-diaminobutane, 1,6-diaminohexane, 1,12-diaminododecane, 1,2-bis (2-aminoethoxy) ethane, diethylene glycol bis (3-aminopropyl) ether, 1 2,4-butanediol bis (3-aminopropyl) ether, 1,3-bis (3-aminopropyl) -tetramethyldisiloxane, diamine compounds having a siloxane skeleton represented by the following formula (XI), and the like. .
式中、R5およびR6は独立して炭素数1~3のアルキルまたはフェニルであり、R7は独立してメチレン、フェニレンまたは少なくとも1つの水素がアルキルで置き換えられたフェニレンであり、xは独立して1~6の整数であり、yは0~70の整数である。 In the formula, R 5 and R 6 are independently alkyl or phenyl having 1 to 3 carbon atoms, R 7 is independently methylene, phenylene or phenylene in which at least one hydrogen is replaced by alkyl, and x is Independently, it is an integer of 1 to 6, and y is an integer of 0 to 70.
上記具体例の中でも、1,12-ジアミノドデカン、ジエチレングリコールビス(3-アミノプロピル)エーテル、式(XI)のシロキサン骨格を有するジアミン化合物が透明性や機械的特性の面で好ましく、ジエチレングリコールビス(3-アミノプロピル)エーテル、式(XI)のシロキサン骨格を有するジアミン化合物を特に好ましく用いることができる。 Among the above specific examples, 1,12-diaminododecane, diethylene glycol bis (3-aminopropyl) ether, and diamine compounds having a siloxane skeleton of the formula (XI) are preferable in terms of transparency and mechanical properties, and diethylene glycol bis (3 Particularly preferred are diamine compounds having a -aminopropyl) ether, and a siloxane skeleton of formula (XI).
特に、高い透明性を付与するために用いることのできるジアミン化合物<C1>として、例えば、式(XII-1)~(XII-3)で表される直鎖状脂肪族ジアミン、式(XII-4)~(XII-8)で表されるエーテル結合を有する脂肪族ジアミンが挙げられる。
式(XII-7)中、nは1~30の整数であり、式(XII-8)中、aは0~20、bは0~70、cは1~90である。
In particular, as a diamine compound <C 1 > that can be used to impart high transparency, for example, linear aliphatic diamines represented by formulas (XII-1) to (XII-3), a compound of formula (XII) And aliphatic diamines having an ether bond represented by -4) to (XII-8).
In the formula (XII-7), n is an integer of 1 to 30, and in the formula (XII-8), a is 0 to 20, b is 0 to 70, and c is 1 to 90.
式(XII-8)で表されるエーテル結合を有する脂肪族ジアミンとしては、例えば、三井化学ファイン(株)製の商品名:ジェファーミンD-230(a=0、b=0、c=2~3)、D-400(a=0、b=0、c=5~6)、D-2000(a=0,b=0,c=約33)、D-4000等のジェファーミンDシリーズ;ジェファーミンED-600(b=9.0、a+c=3.6)、ED-900(b=12.0、a+c=3.6)、ED-2003(b=38.7、a+c=6.0)等のジェファーミンEDシリーズ;等を用いることができる。 As an aliphatic diamine which has an ether bond represented by Formula (XII-8), Mitsui Chemicals Fine Co., Ltd. product trade name: Jeffamine D-230 (a = 0, b = 0, c = 2), for example Jeffamine D series such as ~ 3), D-400 (a = 0, b = 0, c = 5 to 6), D-2000 (a = 0, b = 0, c = approx. 33), D-4000, etc. Jeffamine ED-600 (b = 9.0, a + c = 3.6), ED-900 (b = 12.0, a + c = 3.6), ED-2003 (b = 38.7, a + c = 6) Jeffamine ED series such as .0); etc. can be used.
2.2.2 ジオール化合物<C 2 >
ジオール化合物<C2>は、直鎖状脂肪族ジオール、エーテル結合を有する脂肪族ジオールおよびシロキサン骨格を有するジオールから選ばれる少なくとも1種である。ジオール化合物<C2>としては、上記のジアミン化合物<C1>における2つの-NH2を-OHに置き換えた構造の化合物が利用できる。
2.2.2 Diol Compound <C 2 >
The diol compound <C 2 > is at least one selected from a linear aliphatic diol, an aliphatic diol having an ether bond, and a diol having a siloxane skeleton. As the diol compound <C 2 >, a compound having a structure in which two —NH 2 in the above diamine compound <C 1 > are replaced by —OH can be used.
ジオール化合物<C2>の具体例を以下に挙げるが、これらの例に限定されるものではない。
アルキレンジオール又はポリオキシアルキレンジオール化合物としては、エチレングリコール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、プロピレングリコール、1,3-プロパンジオール、ジプロピレングリコール、トリプロピレングリコール、テトラメチレングリコール、ポリテトラメチレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、1,5-ペンタンジオール、1,7-ヘプタンジオール、1,6-ヘキサンジオール、ヘキシレングリコール、ネオペンチルグリコール、ポリ1,2-ブチレングリコール、1,8-オクタンジオール、1,9-ノナンジオール、1,10-デカンジオール、1,4-シクロヘキサンジオール1,4-シクロヘキサンジメタノール、メチルペンタンジオール変性ポリテトラメチレングリコール、プロピレングリコール変性ポリテトラメチレングリコール、エチレングリコール-プロピレングリコール・ブロックコポリマー、エチレングリコール-テトラメチレングリコールコポリマー、2-メチル-1,8-オクタンジオール、1,9-ノナンジオール、3-メチル-1,5-ペンタンジオール、サイラプレーンFM4401(JNC(株)製、両末端ヒドロキシル変性ケイ素化合物)、サイラプレーンFM4411(JNC(株)製、両末端ヒドロキシル変性ケイ素化合物、Mn=1000)、サイラプレーンFM4421(JNC(株)製、両末端ヒドロキシル変性ケイ素化合物、Mn=5000),サイラプレーンFM4425(JNC(株)製、両末端ヒドロキシル変性ケイ素化合物、Mn=10000)が挙げられる。これらは単独で又は2種類以上を組み合わせて使用される。
Mentioned diol compound Specific examples of <C 2> shown below, but the invention is not limited to these examples.
As the alkylene diol or polyoxyalkylene diol compound, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, 1,3-propanediol, dipropylene glycol, tripropylene glycol, tetramethylene glycol, polytetramethylene glycol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, 1,7-heptanediol, 1,6-hexanediol, hexylene glycol, neopentyl glycol, Poly 1,2-butylene glycol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,4-cyclohexanediol 1,4-cyclohexane Methanol, methyl pentanediol modified polytetramethylene glycol, propylene glycol modified polytetramethylene glycol, ethylene glycol-propylene glycol block copolymer, ethylene glycol-tetramethylene glycol copolymer, 2-methyl-1,8-octanediol, 1,9 -Nonanediol, 3-methyl-1,5-pentanediol, Cylaplane FM4401 (manufactured by JNC Ltd., both terminal hydroxyl modified silicon compound), Cylaplane FM4411 (manufactured by JNC Corporation, both terminal hydroxyl modified silicon compound, Mn = 1000), Silaprene FM 4421 (manufactured by JNC, both-end hydroxyl modified silicon compound, Mn = 5000), Silaprene FM 4425 (manufactured by JNC, both) End hydroxyl modified silicon compound, Mn = 10000) and the like. These are used alone or in combination of two or more.
3 ブロック共重合体
本発明のブロック共重合体は、上述の交互共重合体1と、交互共重合体2との重付加共重合体である、式(3)で表される繰り返し単位を含み、重量平均分子量が5千~100万であり、末端が末端封止されていてもよい-NH2-OHまたは-NCOのいずれかである、ブロック共重合体である。
-[(交互共重合体1)-(交互共重合体2)]- 式(3)
交互共重合体1と交互共重合体2は、ウレア結合またはウレタン結合を介して結合している。
3 Block copolymer The block copolymer of the present invention comprises a repeating unit represented by the formula (3), which is a polyaddition copolymer of the above-mentioned alternating copolymer 1 and alternating copolymer 2 Block copolymer having a weight average molecular weight of 5,000 to 1,000,000 and optionally terminated -NH 2 -OH or -NCO.
-[(Alternate copolymer 1)-(Alternate copolymer 2)]-Formula (3)
The alternating copolymer 1 and the alternating copolymer 2 are bonded via a urea bond or a urethane bond.
本発明のブロック共重合体は、交互共重合体1の両末端が-NCOであるときは、交互共重合体2の両末端は-NH2または-OHであり;交互共重合体1の両末端が-NH2であるときは、交互共重合体2の両末端は-NCOである。これらの両末端基が重付加反応し、ウレア結合またはウレタン結合が形成され、本発明のブロック共重合体となる。 In the block copolymer of the present invention, when both ends of alternating copolymer 1 are -NCO, both ends of alternating copolymer 2 are -NH 2 or -OH; both of alternating copolymer 1 When the end is —NH 2 , both ends of alternating copolymer 2 are —NCO. These two terminal groups undergo a polyaddition reaction to form a urea bond or a urethane bond to form the block copolymer of the present invention.
4 ブロック共重合体の製造方法
以下、本発明のブロック共重合体の製造方法について、交互共重合体1および交互共重合体2を製造する段階からまとめて説明する。
4. Method of Producing Block Copolymer Hereinafter, the method of producing the block copolymer of the present invention will be described collectively from the steps of producing the alternating copolymer 1 and the alternating copolymer 2.
重付加反応や重縮合反応において、2種類のモノマーの仕込比(モル比)を変化させることで、前記モノマー構造に対応した末端基を有する交互共重合体を得ることもできるし、任意に分子量を制御することもできる。これは、Billmeyer.F.W.; Step-Reaction (Condensation) Polymerization. In Textbook of Polymer Science; John Wiley & Sons; Singapore, 1994; pp35-39.に記載されている。 By changing the feed ratio (molar ratio) of the two monomers in the polyaddition reaction or polycondensation reaction, an alternating copolymer having an end group corresponding to the monomer structure can also be obtained, and the molecular weight is optionally determined. Can also be controlled. This is Billmeyer. F. W. Step-Reaction (Condensation) Polymerization. In Textbook of Polymer Science; John Wiley &Sons; Singapore, 1994; pp 35-39. It is described in.
前記理論にもとづくと、ブロック共重合体を構成する交互共重合体1の両末端を-NCOとした場合、交互共重合体2の両末端は-NH2あるいは-OHとする必要があり、逆に交互共重合体1の両末端を-NH2とした場合は、交互共重合体2の両末端は-NCOとする必要がある。 Based on the above theory, when both ends of alternating copolymer 1 constituting the block copolymer are -NCO, both ends of alternating copolymer 2 need to be -NH 2 or -OH, and vice versa When both ends of alternating copolymer 1 are -NH 2 , both ends of alternating copolymer 2 need to be -NCO.
例えば、交互共重合体1の両末端が-NCOであるものを製造する場合、ジイソシアネート化合物<A>と、ジアミン化合物<B>とを重付加させる工程(工程1)において、ジイソシアネート化合物<A>のモル数をジアミン化合物<B>のモル数に対して多めに用いればよい。例えば、ジイソシアネート化合物<A>のモル数をn1、ジアミン化合物<B>のモル数をn2としたとき、それぞれのモル数が、1.06≦n1/n2≦1.9の関係になるように調整することが好ましい。このようにして、両末端が-NCOである交互共重合体1の重量平均分子量を500~30万の範囲に調整することができる。 For example, in the case of producing a copolymer in which both ends of alternating copolymer 1 are -NCO, diisocyanate compound <A> in the step of polyaddition of diisocyanate compound <A> and diamine compound <B> (step 1) The number of moles of H may be used relatively to the number of moles of diamine compound <B>. For example, when the number of moles of the diisocyanate compound <A> is n1 and the number of moles of the diamine compound <B> is n2, the respective numbers of moles satisfy the relationship of 1.06 ≦ n1 / n2 ≦ 1.9. It is preferable to adjust. In this way, the weight average molecular weight of the alternating copolymer 1 in which both ends are -NCO can be adjusted in the range of 500 to 300,000.
その場合、交互共重合体2の両末端が-NH2あるいは-OHであるものを製造することになるので、ジイソシアネート化合物<A>と、ジアミン化合物<C1>あるいはジオール化合物<C2>とを重合させる工程(工程2)において、ジアミン化合物<C1>あるいはジオール化合物<C2>のモル数を、ジイソシアネート化合物<A>のモル数に対して多めに用いればよい。例えば、ジイソシアネート化合物<A>のモル数をn1、ジアミン化合物<C1>あるいはジオール化合物<C2>のモル数をn2としたとき、それぞれのモル数が、1.06≦n2/n1≦1.9の関係になるように調整することが好ましい。このようにして、両末端が-NH2である交互共重合体2の重量平均分子量を500~30万の範囲に調整することができる。 In such a case, since alternating copolymer 2 is produced with both ends of -NH 2 or -OH, the diisocyanate compound <A> and the diamine compound <C 1 > or the diol compound <C 2 > In the step of polymerizing (step 2), the number of moles of diamine compound <C 1 > or diol compound <C 2 > may be increased relative to the number of moles of diisocyanate compound <A>. For example, assuming that the number of moles of the diisocyanate compound <A> is n1, and the number of moles of the diamine compound <C 1 > or the diol compound <C 2 > is n2, each mole number is 1.06 ≦ n2 / n1 ≦ 1. It is preferable to adjust so as to be in the relationship of .9. In this way, the weight average molecular weight of the alternating copolymer 2 in which both ends are -NH 2 can be adjusted in the range of 500 to 300,000.
また、例えば、交互共重合体1の両末端が-NH2であるものを製造する場合、ジイソシアネート化合物<A>と、ジアミン化合物<B>とを重付加させる工程(工程1)において、ジアミン化合物<B>のモル数をジイソシアネート化合物<A>のモル数に対して多めに用いればよい。例えば、ジイソシアネート化合物<A>のモル数をn1、ジアミン化合物<B>のモル数をn2としたとき、それぞれのモル数が、1.06≦n2/n1≦1.9の関係になるように調整することが好ましい。このようにして、両末端が-NH2である交互共重合体1の重量平均分子量を500~30万の範囲に調整することができる。 In addition, for example, in the case of producing a copolymer in which both ends of alternating copolymer 1 are -NH 2 , a diamine compound is added in the step of polyaddition of diisocyanate compound <A> and diamine compound <B> (step 1) The number of moles of <B> may be increased relative to the number of moles of diisocyanate compound <A>. For example, assuming that the number of moles of the diisocyanate compound <A> is n1 and the number of moles of the diamine compound <B> is n2, the respective moles have a relationship of 1.06 ≦ n2 / n1 ≦ 1.9. It is preferable to adjust. In this way, the weight average molecular weight of the alternating copolymer 1 in which both ends are -NH 2 can be adjusted in the range of 500 to 300,000.
その場合、交互共重合体2の両末端が-NCOであるものを製造することになるので、ジイソシアネート化合物<A>と、ジアミン化合物<C1>あるいはジオール化合物<C2>とを重合させる工程(工程2)において、ジイソシアネート化合物<A>のモル数を、ジアミン化合物<C1>あるいはジオール化合物<C2>のモル数に対して多めに用いればよい。例えば、ジイソシアネート化合物<A>のモル数をn1、ジアミン化合物<C1>あるいはジオール化合物<C2>のモル数をn2としたとき、それぞれのモル数が、1.06≦n1/n2≦1.9の関係になるように調整することが好ましい。このようにして、両末端が-NCOである交互共重合体2の重量平均分子量を500~30万の範囲に調整することができる。 In this case, since the alternating copolymer 2 having both ends of -NCO is to be produced, the step of polymerizing the diisocyanate compound <A> and the diamine compound <C 1 > or the diol compound <C 2 > In (Step 2), the number of moles of the diisocyanate compound <A> may be increased relative to the number of moles of the diamine compound <C 1 > or the diol compound <C 2 >. For example, assuming that the number of moles of the diisocyanate compound <A> is n1, and the number of moles of the diamine compound <C 1 > or the diol compound <C 2 > is n2, each mole number is 1.06 ≦ n1 / n2 ≦ 1. It is preferable to adjust so as to be in the relationship of .9. Thus, the weight average molecular weight of the alternating copolymer 2 in which both ends are -NCO can be adjusted to the range of 500 to 300,000.
次にブロック共重合体の製造方法について説明する。ブロック共重合体は、
(i)工程1で得られた交互共重合体1と工程2で得られた交互共重合体2を同一反応容器へ導入し、重付加反応を行うことによりブロック共重合体を製造する方法
(ii)工程1で得られた交互共重合体1を反応容器に導入し、その後、工程2を実施することにより、ブロック共重合体を製造する方法
(iii)工程2で得られた交互共重合体2を反応容器に導入し、その後、工程1を実施することにより、ブロック共重合体を製造する方法
(iv)同一容器内で工程1を実施した後、引き続き工程2を実施することによりブロック共重合体を製造する方法
(v)同一容器内で工程2を実施した後、引き続き工程1を実施することによりブロック共重合体を製造する方法
に例示される段階的に製造する方法(以下段階重合法)が採用される。いずれの段階重合法においてもブロック共重合体を得ることが出来るが、目的とする特性を得るために、1種類以上の段階重合法を複数あわせてもよいし、選択された段階重合法を複数回くり返し行う方法を採用してもよい。
Next, a method for producing a block copolymer will be described. The block copolymer is
(I) A method of producing a block copolymer by introducing the alternating copolymer 1 obtained in step 1 and the alternating copolymer 2 obtained in step 2 into the same reaction vessel and performing a polyaddition reaction ( ii) A method of producing a block copolymer by introducing alternating copolymer 1 obtained in step 1 into a reaction vessel and then performing step 2 (iii) alternating copolymer weight obtained in step 2 Method for producing a block copolymer by introducing the united substance 2 into a reaction vessel and thereafter carrying out the step 1 (iv) After carrying out the step 1 in the same vessel, the block is subsequently carried out by carrying out the step 2 Method for producing copolymer (v) After carrying out step 2 in the same container, subsequently carrying out step 1 is a stepwise production method exemplified in the method for producing a block copolymer (steps below) Polymerization method is adopted. Although a block copolymer can be obtained in any step polymerization method, one or more step polymerization methods may be combined to obtain desired properties, or a plurality of selected step polymerization methods may be obtained. It is also possible to adopt a method of repeating the loop.
次にブロック共重合体の構造変化について説明する。工程1および工程2において、交互共重合体1および2の分子量を任意に制御することが可能であるため、各ブロック鎖長の異なるブロック共重合体を得ることが出来る。工程1と工程2で得られる交互共重合体1と交互共重合体2のモル比を変化させることで、ブロック共重合体の分子量を制御することもできる。ブロック共重合体の重量平均分子量は5千~100万の範囲が好ましく、より好ましくは、5千~30万である。 Next, structural change of the block copolymer will be described. In step 1 and step 2, since it is possible to control the molecular weight of alternating copolymers 1 and 2 arbitrarily, it is possible to obtain block copolymers having different block chain lengths. The molecular weight of the block copolymer can also be controlled by changing the molar ratio of the alternating copolymer 1 and the alternating copolymer 2 obtained in the steps 1 and 2. The weight average molecular weight of the block copolymer is preferably in the range of 5,000 to 1,000,000, and more preferably 5,000 to 300,000.
5 その他のジイソシアネート化合物<D>
本発明のブロック共重合体は、交互共重合体1および交互共重合体2のいずれもジイソシアネート化合物<A>の構成単位、すなわち環状構造を有する脂肪族イソシアネート構造単位(A)を持つが、ジイソシアネート化合物<A>の一部をその他のジイソシアネート化合物<D>で置き換えて使用してもよい(構造単位(D))。その他のジイソシアネート化合物は、交互共重合体1の一部に含まれていてもよく、交互共重合体2の一部に含まれていてもよく、また、それぞれの交互共重合体が結合する部分の構造に挟まれていてもよく、ブロック共重合体の末端に結合していてもよい。
5 Other Diisocyanate Compounds <D>
The block copolymer of the present invention has both of the alternating copolymer 1 and the alternating copolymer 2 as a constituent unit of the diisocyanate compound <A>, that is, an aliphatic isocyanate structural unit (A) having a cyclic structure, but a diisocyanate You may replace and use a part of compound <A> by other diisocyanate compound <D> (structural unit (D)). The other diisocyanate compound may be contained in a part of alternating copolymer 1, may be contained in a part of alternating copolymer 2, and a part to which each alternating copolymer is bound Or may be bound to the end of the block copolymer.
その他のジイソシアネート化合物は、ジイソシアネート化合物<A>以外の、分子内にジイソシアネート基を2個有する化合物であれば特に限定されない。その他のジイソシアネート化合物の具体例としては、以下に示す化合物を用いることができる。 The other diisocyanate compound is not particularly limited as long as it is a compound other than the diisocyanate compound <A> and having two diisocyanate groups in the molecule. As specific examples of the other diisocyanate compounds, the compounds shown below can be used.
その他のジイソシアネート化合物の好ましい具体例としては、ヘキサメチレンジイソシアネート、テトラメチレンジイソシアネート、2-メチル-ペンタン-1,5-ジイソシアネート、3-メチル-ペンタン-1,5-ジイソシアネート、リジンジイソシアネート、トリオキシエチレンジイソシアネート、2,4’-トリレンジイソシアネート(2,4’-TDI)、2,6’-トリレンジイソシアネート(2,6’-TDI)、4,4’-ジフェニルメタンジイソシアネート(MDI)、キシリレンジイソシアネート、1,5-ナフタレンジイソシアネート等が挙げられる。 Preferred specific examples of other diisocyanate compounds include hexamethylene diisocyanate, tetramethylene diisocyanate, 2-methyl-pentane-1,5-diisocyanate, 3-methyl-pentane-1,5-diisocyanate, lysine diisocyanate, trioxyethylene diisocyanate 2,4,4'-tolylene diisocyanate (2,4'-TDI), 2,6'-tolylene diisocyanate (2,6'-TDI), 4,4'-diphenylmethane diisocyanate (MDI), xylylene diisocyanate, 1,5-naphthalene diisocyanate and the like.
さらに、その他のジイソシアネート化合物としては、例えば特開2016-199694号公報に開示されている脂肪族ジイソシアネート、芳香族ジイソシアネート、含イオウ脂肪族ジイソシアネート、脂肪族スルフィド系ジイソシアネート、芳香族スルフィド系ジイソシアネート、脂肪族スルホン系ジイソシアネート、芳香族スルホン系ジイソシアネート、スルホン酸エステル系ジイソシアネート、芳香族スルホン酸アミド系ジイソシアネート、含イオウ複素環ジイソシアネート等が挙げられる。これら、ジイソシアネート化合物の具体例としては、以下の化合物が挙げられる。 Furthermore, as other diisocyanate compounds, for example, aliphatic diisocyanates, aromatic diisocyanates, sulfur-containing aliphatic diisocyanates, aliphatic sulfide diisocyanates, aromatic sulfide diisocyanates, aliphatic diisocyanates disclosed in JP-A-2016-199694 Examples thereof include sulfone type diisocyanates, aromatic sulfone type diisocyanates, sulfonic acid ester type diisocyanates, aromatic sulfonic acid amide type diisocyanates, sulfur-containing heterocyclic diisocyanates, and the like. As specific examples of these diisocyanate compounds, the following compounds may be mentioned.
なお、本発明でいう芳香族ジイソシアネートとは、芳香族環の炭素にイソシアネート基が直接結合している、分子内にイソシアネート基を2つ有する化合物である。本発明の複素環ジイソシアネートとは、ヘテロ原子を含む複素環の炭素にイソシアネート基が直接結合している、分子内にイソシアネート基を2つ有する化合物である。 The aromatic diisocyanate as used in the present invention is a compound having two isocyanate groups in the molecule, in which an isocyanate group is directly bonded to carbon of an aromatic ring. The heterocyclic diisocyanate of the present invention is a compound having two isocyanate groups in the molecule, in which an isocyanate group is directly bonded to carbon of a heterocyclic ring containing a hetero atom.
さらに、本発明のスルフィド系ジイソシアネート、スルホン系ジイソシアネート、スルホン酸エステル系ジイソシアネート、スルホン酸アミド系ジイソシアネートとは、それぞれ分子内にスルフィド、スルホン、スルホン酸エステル、スルホン酸アミドの構造を有し、且つ分子内にイソシアネート基を2つ有する化合物である。 Furthermore, the sulfide-based diisocyanate, the sulfone-based diisocyanate, the sulfonic acid ester-based diisocyanate, and the sulfonic acid amide-based diisocyanate of the present invention each have a structure of sulfide, sulfone, sulfonic acid ester, and sulfonic acid amide in the molecule, and It is a compound which has two isocyanate groups in the inside.
脂肪族ジイソシアネート;エチレンジイソシアネート、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、オクタメチレンジイソシアネート、ノナメチレンジイソシアネート、2,2’-ジメチルペンタンジイソシアネート、2,2,4-トリメチルヘキサメチレンジイソシアネート、デカメチレンジイソシアネート、ブテンジイソシアネート、1,3-ブタジエン-1,4-ジイソシアネート、2,4,4-トリメチルヘキサメチレンジイソシアネート、1,6,11-トリメチルウンデカメチレンジイソシアネート、1,3,6-トリメチルヘキサメチレンジイソシアネート、1,8-ジイソシアネート-4-イソシアネートメチルオクタン、2,5,7-トリメチル-1,8-ジイソシアネート-5-イソシアネートメチルオクタン、ビス(イソシアネートエチル)カ-ボネート、ビス(イソシアネートエチル)エーテル、1,4-ブチレングリコ-ルジプロピルエーテルω,ω’-ジイソシアネート、リジンジイソシアネートメチルエステル Aliphatic diisocyanates: ethylene diisocyanate, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, octamethylene diisocyanate, nonamethylene diisocyanate, 2,2'-dimethylpentane diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, decamethylene diisocyanate , Butene diisocyanate, 1,3-butadiene-1,4-diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, 1,6,11-trimethylundecamethylene diisocyanate, 1,3,6-trimethylhexamethylene diisocyanate 1,8-Diisocyanate-4-isocyanatomethyloctane, 2,5,7-trimethyl-1,8-di Isocyanate-5-isocyanatomethyl octane, bis (isocyanatoethyl) mosquitoes - Boneto, bis (isocyanatoethyl) ether, 1,4-butylene glyco - distearate propyl ether omega, omega .'- diisocyanate, lysine diisocyanate methyl ester
芳香族ジイソシアネート;キシリレンジイソシアネート(o-、m-,p-)、テトラクロロ-m-キシリレンジイソシアネート、4-クロル-m-キシリレンジイソシアネート、4,5-ジクロル-m-キシリレンジイソシアネート、2,3,5,6-テトラブロム-p-キシリレンジイソシアネート、4-メチル-m-キシリレンジイソシアネート、4-エチル-m-キシリレンジイソシアネート、ビス(イソシアネートエチル)ベンゼン、ビス(イソシアネートプロピル)ベンゼン、1,3-ビス(α,α-ジメチルイソシアネートメチル)ベンゼン、1,4-ビス(α,α-ジメチルイソシアネートメチル)ベンゼン、α,α,α’,α’-テトラメチルキシリレンジイソシアネート、ビス(イソシアネートブチル)ベンゼン、ビス(イソシアネートメチル)ナフタリン、ビス(イソシアネートメチル)ジフェニルエーテル、ビス(イソシアネートエチル)フタレ-ト、2,6-ジ(イソシアネートメチル)フラン、フェニレンジイソシアネート、トリレンジイソシアネート、エチルフェニレンジイソシアネート、イソプロピルフェニレンジイソシアネート、ジメチルフェニレンジイソシアネート、ジエチルフェニレンジイソシアネート、ジイソプロピルフェニレンジイソシアネート、ナフタレンジイソシアネート、メチルナフタレンジイソシアネート、ビフェニルジイソシアネート、トリジンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、3,3’-ジメチルジフェニルメタン-4,4’-ジイソシアネート、ビベンジル-4,4’-ジイソシアネート、ビス(イソシアネートフェニル)エチレン、3,3’-ジメトキシビフェニル-4,4’-ジイソシアネート、フェニルイソシアネートメチルイソシアネート、フェニルイソシアネートエチルイソシアネート、テトラヒドロナフチレンジイソシアネート、ヘキサヒドロベンゼンジイソシアネート、ヘキサヒドロジフェニルメタン-4,4’-ジイソシアネート、ジフェニルエーテルジイソシアネート、エチレングリコ-ルジフェニルエーテルジイソシアネート、1,3-プロピレングリコ-ルジフェニルエーテルジイソシアネート、ベンゾフェノンジイソシアネート、ジエチレングリコ-ルジフェニルエーテルジイソシアネート、ジベンゾフランジイソシアネート、カルバゾールジイソシアネート、エチルカルバゾールジイソシアネート、ジクロロカルバゾールジイソシアネート Aromatic diisocyanates; xylylene diisocyanate (o-, m-, p-), tetrachloro-m-xylylene diisocyanate, 4-chloro-m-xylylene diisocyanate, 4,5-dichloro-m-xylylene diisocyanate, 2 1,3,5,6-Tetrabromo-p-xylylene diisocyanate, 4-methyl-m-xylylene diisocyanate, 4-ethyl-m-xylylene diisocyanate, bis (isocyanatoethyl) benzene, bis (isocyanatopropyl) benzene, 1 , 3-Bis (α, α-dimethylisocyanatomethyl) benzene, 1,4-bis (α, α-dimethylisocyanatomethyl) benzene, α, α, α ', α'-tetramethyl xylylene diisocyanate, bis (isocyanate Butyl) benzene, bis (a Sociate methyl) naphthalene, bis (isocyanato methyl) diphenyl ether, bis (isocyanato ethyl) phthalate, 2, 6 di (isocyanato methyl) furan, phenylene diisocyanate, tolylene diisocyanate, ethyl phenylene diisocyanate, isopropyl phenylene diisocyanate, dimethyl phenylene Diisocyanate, diethyl phenylene diisocyanate, diisopropyl phenylene diisocyanate, naphthalene diisocyanate, methyl naphthalene diisocyanate, biphenyl diisocyanate, tolidine diisocyanate, 4,4′-diphenylmethane diisocyanate, 3,3′-dimethyldiphenylmethane-4,4′-diisocyanate, bibenzyl-4, 4'-diisocyanate Bis (isocyanatophenyl) ethylene, 3,3'-dimethoxybiphenyl-4,4'-diisocyanate, phenylisocyanate methylisocyanate, phenylisocyanate ethylisocyanate, tetrahydronaphthylene diisocyanate, hexahydrobenzene diisocyanate, hexahydrodiphenylmethane-4,4 ' -Diisocyanate, diphenyl ether diisocyanate, ethylene glycol diphenyl ether diisocyanate, 1,3-propylene glycol diphenyl ether diisocyanate, benzophenone diisocyanate, diethylene glycol diphenyl ether diisocyanate, dibenzofuranisocyanate, carbazole diisocyanate, ethylcarbazole diisocyanate, Chloro carbazole diisocyanate
含イオウ脂肪族ジイソシアネート;チオジエチルジイソシアネート、チオジプロピルジイソシアネート、チオジヘキシルジイソシアネート、ジメチルスルフォンジイソシアネート、ジチオジメチルジイソシアネート、ジチオジエチルジイソシアネート、1,2-ビス(2-イソシアネートエチルチオ)エタン、2,4-ジチアペンタン-1,3-ジイソシアネート、2,4,6-トリチアヘプタン-3,5-ジイソシアネート、2,4,7,9-テトラチアペンタン-5,6-ジイソシアネート、ビス(イソシアネートメチルチオ)フェニルメタン、ビス(イソシアネートメチルチオ)メタン、ビス(イソシアネートエチルチオ)メタン、ビス(イソシアネートエチルチオ)エタン、ビス(イソシアネートメチルチオ)エタン、1,5-イソシアネート2-イソシアネートメチル-3-チアペンタン Sulfur-containing aliphatic diisocyanates; thiodiethyl diisocyanate, thiodipropyl diisocyanate, thiodihexyl diisocyanate, dimethyl sulfone diisocyanate, dithiodimethyl diisocyanate, dithiodiethyl diisocyanate, 1,2-bis (2-isocyanate ethylthio) ethane, 2,4-dithiapentane 1,3-diisocyanate, 2,4,6-trithiaheptane-3,5-diisocyanate, 2,4,7,9-tetrathiapentane-5,6-diisocyanate, bis (isocyanatomethylthio) phenylmethane, bis (Isocyanatomethylthio) methane, bis (isocyanatoethylthio) methane, bis (isocyanatoethylthio) ethane, bis (isocyanatomethylthio) ethane, 1,5-i Cyanate 2-isocyanatomethyl-3- Chiapentan
脂肪族スルフィド系ジイソシアネート;ビス[2-(イソシアネートメチルチオ)エチル]スルフィド、ビス(イソシアネートメチル)スルフィド、ビス(イソシアネートエチル)スルフィド、ビス(イソシアネートプロピル)スルフィド、ビス(イソシアネートヘキシル)スルフィド、ビス(イソシアネートメチル)ジスルフィド、ビス(イソシアネートエチル)ジスルフィド、ビス(イソシアネートプロピル)ジスルフィド Aliphatic sulfide diisocyanate; bis [2- (isocyanatomethylthio) ethyl] sulfide, bis (isocyanatomethyl) sulfide, bis (isocyanatoethyl) sulfide, bis (isocyanatopropyl) sulfide, bis (isocyanatohexyl) sulfide, bis (isocyanate methyl) sulfide ) Disulfide, bis (isocyanate ethyl) disulfide, bis (isocyanato propyl) disulfide
芳香族スルフィド系ジイソシアネート;ジフェニルスルフィド-2,4’-ジイソシアネート、ジフェニルスルフィド-4,4’-ジイソシアネート、3,3’-ジメトキシ-4,4’-ジイソシアネートジベンジルチオエーテル、ビス(4-イソシアネートメチルベンゼン)スルフィド、4,4’-メトキシベンゼンチオエチレングリコ-ル-3,3’-ジイソシアネート、ジフェニルジスルフィド-4,4’-ジイソシアネート、2,2’-ジメチルジフェニルジスルフィド-5,5’-ジイソシアネート、3,3’-ジメチルジフェニルジスルフィド-5,5’-ジイソシアネート、3,3’-ジメチルジフェニルジスルフィド-6,6’-ジイソシアネート、4,4’-ジメチルジフェニルジスルフィド-5,5’-ジイソシアネート、3,3’-ジメトキシジフェニルジスルフィド-4,4’-ジイソシアネート、4,4’-ジメトキシジフェニルジスルフィド-3,3’-ジイソシアネート Aromatic sulfide diisocyanate; diphenyl sulfide-2,4'-diisocyanate, diphenyl sulfide-4,4'-diisocyanate, 3,3'-dimethoxy-4,4'-diisocyanate dibenzyl thioether, bis (4-isocyanate methyl benzene) ) Sulfide, 4,4'-methoxybenzenethioethylene glycol-3,3'-diisocyanate, diphenyl disulfide-4,4'-diisocyanate, 2,2'-dimethyldiphenyl disulfide-5,5'-diisocyanate, 3 3,3'-Dimethyldiphenyl disulfide-5,5'-diisocyanate, 3,3'-dimethyldiphenyl disulfide-6,6'-diisocyanate, 4,4'-dimethyldiphenyl disulfide-5,5'-diisocyanate DOO, 3,3'-dimethoxy diphenyl disulfide-4,4'-diisocyanate, 4,4'-dimethoxy diphenyl disulfide-3,3'-diisocyanate
脂肪族スルホン系ジイソシアネート;ビス(イソシアネートメチル)スルホン Aliphatic sulfone diisocyanate; bis (isocyanatomethyl) sulfone
芳香族スルホン系ジイソシアネート;ジフェニルスルホン-4,4’-ジイソシアネート、ジフェニルスルホン-3,3’-ジイソシアネート、ベンジリデンスルホン-4,4’-ジイソシアネート、ジフェニルメタンスルホン-4,4’-ジイソシアネート、4-メチルジフェニルメタンスルホン-2,4’-ジイソシアネート、4,4’-ジメトキシジフェニルスルホン-3,3’-ジイソシアネート、3,3’-ジメトキシ-4,4’-ジイソシアネートジベンジルスルホン、4,4’-ジメチルジフェニルスルホン-3,3’-ジイソシアネート、4,4’-ジ-tert-ブチルジフェニルスルホン-3,3’-ジイソシアネート、4,4’-ジメトキシベンゼンエチレンジスルホン-3,3’-ジイソシアネート、4,4’-ジクロロジフェニルスルホン-3,3’-ジイソシアネート Aromatic sulfone diisocyanate; diphenylsulfone-4,4'-diisocyanate, diphenylsulfone-3,3'-diisocyanate, benzylidene sulfone-4,4'-diisocyanate, diphenylmethanesulfone-4,4'-diisocyanate, 4-methyldiphenylmethane Sulfone-2,4'-diisocyanate, 4,4'-dimethoxydiphenyl sulfone-3,3'-diisocyanate, 3,3'-dimethoxy-4,4'-diisocyanate dibenzyl sulfone, 4,4'-dimethyldiphenyl sulfone -3,3'-diisocyanate, 4,4'-di-tert-butyldiphenylsulfone-3,3'-diisocyanate, 4,4'-dimethoxybenzene ethylenedisulfone-3,3'-diisocyanate, 4,4'- Chloro-3,3'-diisocyanate
スルホン酸エステル系ジイソシアネート;4-メチル-3-イソシアネートベンゼンスルホニル-4’-イソシアネートフェノ-ルエステル、4-メトキシ-3-イソシアネートベンゼンスルホニル-4’-イソシアネートフェノ-ルエステル Sulfonic acid ester-based diisocyanate; 4-methyl-3-isocyanatobenzenesulfonyl-4'-isocyanate phenol ester, 4-methoxy-3-isocyanatobenzenesulfonyl-4'-isocyanate phenol ester
芳香族スルホン酸アミド系ジイソシアネート;4-メチル-3-イソシアネートベンゼンスルホニルアニリド-3’-メチル-4’-イソシアネート、ジベンゼンスルホニル-エチレンジアミン-4,4’-ジイソシアネート、4,4’-ジメトキシベンゼンスルホニル-エチレンジアミン-3,3’-ジイソシアネート、4-メチル-3-イソシアネートベンゼンスルホニルアニリド-4-メチル-3’-イソシアネート Aromatic sulfonic acid amide diisocyanate; 4-methyl-3-isocyanatobenzenesulfonylanilide-3'-methyl-4'-isocyanate, dibenzenesulfonyl-ethylenediamine-4,4'-diisocyanate, 4,4'-dimethoxybenzenesulfonyl -Ethylenediamine-3,3'-diisocyanate, 4-methyl-3-isocyanatobenzenesulfonylanilide-4-methyl-3'-isocyanate
含イオウ複素環ジイソシアネート;チオフェン-2,5-ジイソシアネート、チオフェン-2,5-ジイソシアネートメチル、1,4-ジチアン-2,5-ジイソシアネート、1,4-ジチアン-2,5-ジイソシアネートメチル、1,3-ジチオラン-4,5-ジイソシアネート、1,3-ジチオラン-4,5-ジイソシアネートメチル、1,3-ジチオラン-2-メチル-4,5-ジイソシアネートメチル、1,3-ジチオラン-2,2-ジイソシアネートエチル、テトラヒドロチオフェン-2,5-ジイソシアネート、テトラヒドロチオフェン-2,5-ジイソシアネートメチル、テトラヒドロチオフェン-2,5-ジイソシアネートエチル、テトラヒドロチオフェン-3,4-ジイソシアネートメチル、2-(1,1-ジイソシアネートメチル)チオフェン、3-(1,1-ジイソシアネートメチル)チオフェン、2-(2-チエニルチオ)-1,2-ジイソシアネートプロパン、2-(3-チエニルチオ)-1,2-ジイソシアネートプロパン、3-(2-チエニル)-1,5-ジイソシアネート-2,4-ジチアペンタン、3-(3-チエニル)-1,5-ジイソシアネート-2,4-ジチアペンタン、3-(2-チエニルチオ)-1,5-ジイソシアネート-2,4-ジチアペンタン、3-(3-チエニルチオ)-1,5-ジイソシアネート-2,4-ジチアペンタン、3-(2-チエニルチオメチル)-1,5-ジイソシアネート-2,4-ジチアペンタン、3-(3-チエニルチオメチル)-1,5-ジイソシアネート-2,4-ジチアペンタン、2,5-(ジイソシアネートメチル)チオフェン、2,3-(ジイソシアネートメチル)チオフェン、2,4-(ジイソシアネートメチル)チオフェン、3,4-(ジイソシアネートメチル)チオフェン、2,5-(ジイソシアネートメチルチオ)チオフェン、2,3-(ジイソシアネートメチルチオ)チオフェン、2,4-(ジイソシアネートメチルチオ)チオフェン、3,4-(ジイソシアネートメチルチオ)チオフェン、2,4-ビスイソシアネートメチル-1,3,5-トリチアン Sulfur-containing heterocyclic diisocyanates: thiophene-2,5-diisocyanate, thiophene-2,5-diisocyanate methyl, 1,4-dithiane-2,5-diisocyanate, 1,4-dithiane-2,5-diisocyanate methyl, 1,2 3-Dithiolane-4,5-diisocyanate, 1,3-dithiolane-4,5-diisocyanate methyl, 1,3-dithiolane-2-methyl-4,5-diisocyanate methyl, 1,3-dithiolane-2,2- Diethyl isocyanate, tetrahydrothiophene-2,5-diisocyanate, tetrahydrothiophene-2,5-diisocyanate methyl, tetrahydrothiophene-2,5-diisocyanate ethyl, tetrahydrothiophene-3,4-diisocyanate methyl, 2- (1,1-diisocyanate Trimethyl) thiophene, 3- (1,1-diisocyanatomethyl) thiophene, 2- (2-thienylthio) -1,2-diisocyanatopropane, 2- (3-thienylthio) -1,2-diisocyantepropane, 3- (2 -Thienyl) -1,5-diisocyanate-2,4-dithiapentane, 3- (3-thienyl) -1,5-diisocyanate-2,4-dithiapentane, 3- (2-thienylthio) -1,5-diisocyanate- 2,4-dithiapentane, 3- (3-thienylthio) -1,5-diisocyanate-2,4-dithiapentane, 3- (2-thienylthiomethyl) -1,5-diisocyanate-2,4-dithiapentane, 3- (3-thienylthiomethyl) -1,5-diisocyanate-2,4-dithiapentane, 2,5- ( Isocyanate methyl) thiophene, 2,3- (diisocyanatomethyl) thiophene, 2,4- (diisocyanatomethyl) thiophene, 3,4- (diisocyanatomethyl) thiophene, 2,5- (diisocyanatomethylthio) thiophene, 2,3- (di) Diisocyanatomethylthio) thiophene, 2,4- (diisocyanatomethylthio) thiophene, 3,4- (diisocyanatomethylthio) thiophene, 2,4-bisisocyanatomethyl-1,3,5-trithiane
なお、ジイソシアネート化合物は、通常ポリウレアやポリウレタンを製造するために用いられているが、工業的には対応するジアミンを出発原料としてホスゲンとの反応により製造される。すなわち、前記ジアミン化合物<B>を出発原料として所望のジイソシアネート化合物<A>やその他のジイソシアネート化合物を製造することもできる。 In addition, although a diisocyanate compound is generally used to produce polyurea and polyurethane, it is industrially produced by reaction with phosgene using the corresponding diamine as a starting material. That is, the desired diisocyanate compound <A> and other diisocyanate compounds can also be produced from the diamine compound <B> as a starting material.
6 ブロック共重合体の末端基
本発明のブロック共重合体の末端基は、-NH2-OHまたは-NCOのいずれかであるが、これらの末端基は封止されていてもよい。末端が封止されていることにより、ブロック共重合体の保存安定性を向上させることができる。末端基を封止するためには、以下に例示される末端封止剤を使用することができる。
End groups of the block copolymer of the end groups present invention 6 block copolymer, but is either -NH 2 -OH or -NCO, the end groups may be sealed. By sealing the end, storage stability of the block copolymer can be improved. For capping the end groups, end capping agents exemplified below can be used.
末端基が-NCOの場合、末端封止剤として-NH2基、-OH基、-COOH基、-SO2H基を有する化合物を使用することができる。 When the end group is -NCO, a compound having an -NH 2 group, -OH group, -COOH group or -SO 2 H group as an end capping agent can be used.
末端封止剤として用いることのできる-NH2基を有する化合物の具体例としては、1-アミノブタン、4-エチニルアニリン、3-エチニルアニリン、プロパルギルアミン、3-アミノブチン、4-アミノブチン、5-アミノペンチン、4-アミノペンチン、アリルアミン、7-アミノヘプチン、m-アミノスチレン、p-アミノスチレン、m-アミノ-α-メチルスチレン、3-アミノフェニルアセチレン、4-アミノフェニルアセチレンを挙げることができる。これらの中でも、反応性が優れるという点から、1-アミノブタンが好ましい。これらのモノアミン化合物は、1種のみを用いてもよく、また、2種以上を混合して用いてもよい。 Specific examples of the compound having —NH 2 group which can be used as an end capping agent include 1-aminobutane, 4-ethynylaniline, 3-ethynylaniline, propargylamine, 3-aminobutin, 4-aminobutin, 5-aminopentyne And 4-aminopentyne, allylamine, 7-aminoheptin, m-aminostyrene, p-aminostyrene, m-amino-α-methylstyrene, 3-aminophenylacetylene and 4-aminophenylacetylene. Among these, 1-aminobutane is preferable from the viewpoint of excellent reactivity. These monoamine compounds may be used alone or in combination of two or more.
末端封止剤として用いることのできる-OH基を有する化合物の具体例としては、炭素数1~18のモノアルコール化合物が挙げられる。炭素数1~18のモノアルコール化合物としては、直鎖モノオール(メタノール、エタノール、n-プロパノール、n-ブタノール、ペンタノール、ヘキサノール、オクタノール、ノニルアルコール、デシルアルコール、ウンデシルアルコール、ドデシルアルコール、トリデシルアルコール、テトラデシルアルコール、ヘキサデシルアルコール、オクタデシルアルコール等);分岐鎖を有するモノオール(イソプロパノール、sec-、iso-又はtert-ブタノール、ネオペンチルアルコール、3-メチル-ペンタノール及び2-エチルヘキサノール等);炭素数6~10の環状基を有するモノオール[脂環基含有モノオール(シクロヘキサノール等)及び芳香環含有モノオール(ベンジルアルコール等)等]を挙げることができる。さらに、-OH基を有する化合物の具体例として高分子モノオール(ポリエステルモノオール、ポリエーテルモノオール及びポリエーテルエステルモノオール等)、セロソルブ類及びカルビトール類を挙げることができる。
これらのうちでは、直鎖モノオールが好ましい。具体的に、メタノール、エタノール、n-プロパノール、n-ブタノール等である。
これらのモノアルコール化合物は、1種のみを用いてもよく、また、2種以上を混合して用いてもよい。
Specific examples of the compound having an —OH group that can be used as an end capping agent include monoalcohol compounds having 1 to 18 carbon atoms. Examples of the monoalcohol compound having 1 to 18 carbon atoms include linear monools (methanol, ethanol, n-propanol, n-butanol, pentanol, hexanol, octanol, nonyl alcohol, decyl alcohol, undecyl alcohol, dodecyl alcohol, Decyl alcohol, tetradecyl alcohol, hexadecyl alcohol, octadecyl alcohol etc .; branched monool (isopropanol, sec-, iso- or tert-butanol, neopentyl alcohol, 3-methyl-pentanol and 2-ethylhexanol Etc .; monools having a cyclic group having 6 to 10 carbon atoms (alicyclic group-containing monools (eg, cyclohexanol etc.) and aromatic ring-containing monools (eg, benzyl alcohol) etc.). Furthermore, high molecular weight monools (polyester monools, polyether monools and polyether ester monools etc.), cellosolves and carbitols can be mentioned as specific examples of the compound having an —OH group.
Of these, linear monools are preferred. Specifically, methanol, ethanol, n-propanol, n-butanol and the like.
These monoalcohol compounds may be used alone or in combination of two or more.
なお、末端封止剤として-OH基を有する化合物を用いる場合は、反応触媒としてジブチルスズジラウレート等の一般的なウレタン化触媒を使用できる。ウレタン化触媒としては、例えば、N,N-ジメチルアミノエチルエーテル、トリエチルアミン、トリエチレンジアミン、またはN-メチルモルホリン等の種々の含窒素化合物、酢酸カリウム、ステアリン酸亜鉛、またはオクチル酸錫等の種々の金属塩、ジブチルスズジラウレート等の種々の有機金属化合物、ジルコニウムテトラアセチルアセトネート等のキレート化合物などが挙げられる。 When a compound having an —OH group is used as a terminal blocking agent, a general urethanization catalyst such as dibutyltin dilaurate can be used as a reaction catalyst. As the urethanization catalyst, for example, various nitrogen-containing compounds such as N, N-dimethylaminoethyl ether, triethylamine, triethylenediamine, or N-methylmorpholine, various salts such as potassium acetate, zinc stearate, or tin octylate Examples thereof include metal salts, various organic metal compounds such as dibutyltin dilaurate, and chelate compounds such as zirconium tetraacetylacetonate.
末端反応性基が-NH2、-OHの場合、末端封止剤として-NCO基を有する化合物を使用することができる。 When the terminal reactive group is —NH 2, —OH, a compound having an —NCO group can be used as an end capping agent.
末端封止剤として用いることのできる-NCO基を有する化合物の具体例としては、フェニルイソシアネート、トルイレンイソシアネート、ジメチルフェニルイソシアネート、シクロヘキシルイソシアネート、ブチルイソシアネート、ナフチルイソシアネート等が挙げられる。これらのモノイソシアネート化合物は、1種のみを用いてもよく、また、2種以上を混合して用いてもよい。 Specific examples of the compound having a -NCO group that can be used as the end capping agent include phenyl isocyanate, toluylene isocyanate, dimethyl phenyl isocyanate, cyclohexyl isocyanate, butyl isocyanate, naphthyl isocyanate and the like. These monoisocyanate compounds may be used alone or in combination of two or more.
なお、末端封止剤として-NCO基を有する化合物を用いる場合は、反応触媒としてジブチルスズジラウレート等の一般的なウレタン化触媒を使用できる。ウレタン化触媒としては、例えば、N,N-ジメチルアミノエチルエーテル、トリエチルアミン、トリエチレンジアミン、またはN-メチルモルホリン等の種々の含窒素化合物、酢酸カリウム、ステアリン酸亜鉛、またはオクチル酸錫等の種々の金属塩、ジブチルスズジラウレート等の種々の有機金属化合物、ジルコニウムテトラアセチルアセトネート等のキレート化合物などが挙げられる。 When a compound having a —NCO group is used as the end capping agent, a general urethanization catalyst such as dibutyltin dilaurate can be used as a reaction catalyst. As the urethanization catalyst, for example, various nitrogen-containing compounds such as N, N-dimethylaminoethyl ether, triethylamine, triethylenediamine, or N-methylmorpholine, various salts such as potassium acetate, zinc stearate, or tin octylate Examples thereof include metal salts, various organic metal compounds such as dibutyltin dilaurate, and chelate compounds such as zirconium tetraacetylacetonate.
7 反応溶媒
交互重合体1、交互重合体2、さらには本発明のブロック共重合体を製造する際に用いられる溶媒は、これらの共重合体が合成できれば特に限定されるものではない。反応溶媒としては、例えば、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールメチルエチルエーテル、ジエチレングリコールモノエチルエーテルアセテート、エチレングリコールモノブチルエーテル、エチレングリコールモノエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、シクロヘキサノン、1,3-ジオキソラン、エチレングリコールジメチルエーテル、1,4-ジオキサン、プロピレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテルアセテート、アニソール、エチルラクテート、ジエチレングリコールジメチルエーテル、ジプロピレングリコールジメチルエーテル、ジエチレングリコールイソプロピルメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールブチルメチルエーテル、トリプロピレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、ジエチレングリコールモノブチルエーテル、エチレングリコールモノフェニルエーテル、トリエチレングリコールモノメチルエーテル、ジエチレングリコールジブチルエーテル、プロピレングリコールモノブチルエーテル(1-ブトキシ-2-プロパノール)、プロピレングリコールモノエチルエーテル(1-エトキシ-2-プロパノール)、プロピレングリコールモノメチルエーテル(1-メトキシ-2-プロパノール)、トリエチレングリコールジビニルエーテル、トリプロピレングリコールモノメチルエーテル、テトラメチレングリコールモノビニルエーテル、安息香酸メチル、安息香酸エチル、1-ビニル-2-ピロリドン、1-ブチル-2-ピロリドン、1-エチル-2-ピロリドン、1-(2-ヒドロキシエチル)-2-ピロリドン、2-ピロリドン、N-メチル-2-ピロリドン、1-アセチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、N,N-ジメチルアセトアミド、N,N-ジエチルアセトアミド、N,N-ジメチルプロピオンアミド、N-メチル-ε-カプロラクタム、1,3-ジメチル-2-イミダゾリジノン、γ-ブチロラクトン、4-メチル-2-ペンタノン、メチルエチルケトン、アセトン、トルエン、テトラヒドロフラン、乳酸エチル、3-メトキシN,N-ジメチルプロパンアミド、イソプロピルアルコール、ノルマルブチルアルコール、ノルマルプロピルアルコール、N,N-ジメチルプロピオンアミド、テトラメチルウレア、およびジメチルスルホキシドを挙げることができる。
7 The solvent used for producing the reaction solvent alternating polymer 1, alternating polymer 2 and further the block copolymer of the present invention is not particularly limited as long as these copolymers can be synthesized. As the reaction solvent, for example, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, Ethyl 3-ethoxypropionate, cyclohexanone, 1,3-dioxolane, ethylene glycol dimethyl ether, 1,4-dioxane, propylene glycol dimethyl ether, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol monomethyl ether acetate, anisole, Tyl lactate, diethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, diethylene glycol isopropyl methyl ether, dipropylene glycol monomethyl ether, diethylene glycol diethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol butyl methyl ether, tripropylene glycol dimethyl ether, triethylene glycol dimethyl ether, diethylene glycol monobutyl ether, ethylene Glycol monophenyl ether, triethylene glycol monomethyl ether, diethylene glycol dibutyl ether, propylene glycol monobutyl ether (1-butoxy-2-propanol), propylene glycol monoethyl ether (1- Toloxy-2-propanol), propylene glycol monomethyl ether (1-methoxy-2-propanol), triethylene glycol divinyl ether, tripropylene glycol monomethyl ether, tetramethylene glycol monovinyl ether, methyl benzoate, ethyl benzoate, 1-vinyl -2-Pyrrolidone, 1-butyl-2-pyrrolidone, 1-ethyl-2-pyrrolidone, 1- (2-hydroxyethyl) -2-pyrrolidone, 2-pyrrolidone, N-methyl-2-pyrrolidone, 1-acetyl- 2-Pyrrolidone, N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide, N, N-diethylacetamide, N, N-dimethylpropionamide, N-methyl-ε-caprolactam, 1, 3-Dimethy -2-imidazolidinone, γ-butyrolactone, 4-methyl-2-pentanone, methyl ethyl ketone, acetone, toluene, tetrahydrofuran, ethyl lactate, 3-methoxy N, N-dimethylpropanamide, isopropyl alcohol, normal butyl alcohol, normal propyl Alcohol, N, N-dimethylpropionamide, tetramethylurea, and dimethylsulfoxide can be mentioned.
これらの中でも、プロピレングリコールモノメチルエーテル(1-メトキシ-2-プロパノール)、N-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、N,N-ジメチルアセトアミド、4-メチル-2-ペンタノン、N,N-ジメチルプロピオンアミド、テトラメチルウレア、ジメチルスルホキシドを用いると、ポリウレア系交互共重合体の溶解性がよく均一に重合がすすむので好ましい。
これらの反応溶媒は、1種のみを用いてもよく、また、2種以上を混合して用いてもよい。さらに、上記反応溶媒以外に他の溶媒を混合して用いることもできる。
Among these, propylene glycol monomethyl ether (1-methoxy-2-propanol), N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide, 4-methyl It is preferable to use -2-pentanone, N, N-dimethylpropionamide, tetramethylurea, or dimethylsulfoxide because the solubility of the polyurea alternating copolymer is good and the polymerization proceeds uniformly.
These reaction solvents may be used alone or in combination of two or more. Furthermore, other solvents may be mixed and used in addition to the above reaction solvents.
反応溶媒は、ジイソシアネート化合物<A>とジアミン化合物<B>との合計100重量部に対し100重量部以上使用すると、反応がスムーズに進行するので好ましい。反応は0℃~150℃で、0.2~20時間反応させるのが好ましい。 The reaction solvent is preferably used in an amount of 100 parts by weight or more based on 100 parts by weight in total of the diisocyanate compound <A> and the diamine compound <B> because the reaction proceeds smoothly. The reaction is preferably carried out at 0 ° C. to 150 ° C. for 0.2 to 20 hours.
8 ブロック共重合体の用途
本発明のブロック共重合体は、液晶ディスプレイや有機ELディスプレイなどに代表される画像表示素子分野において、画像表示素子を衝撃から保護するための材料として活用することができる。例えば液晶ディスプレイにおいては、カバーガラスやカバーフィルムの表面や裏面、偏光板の表面や裏面に設置するフィルムやコーティング材としてもよい。有機ELディスプレイにおいては、フレキシブル化による薄型軽量化が進んできており、衝撃などの外力から素子を保護するニーズが極めて高くなってきている。これにともない、本発明のブロック共重合体は、カバーガラスやカバーフィルムの表面や裏面、偏光板の表面や裏面、素子本体に設置するバックフィルム、コーティング材として有用である。またフィル材、封止材、ダム材、バッファー材、平坦化膜などの素子内部の材料としても活用することもできる。
8 Application of Block Copolymer The block copolymer of the present invention can be used as a material for protecting an image display element from impact in the image display element field represented by a liquid crystal display, an organic EL display, etc. . For example, in a liquid crystal display, a film or a coating material may be provided on the surface or the back surface of the cover glass or the cover film, or on the surface or the back surface of the polarizing plate. In the organic EL display, reduction in thickness and weight by flexibility has been advanced, and the need to protect the element from external force such as impact has become extremely high. Along with this, the block copolymer of the present invention is useful as a back film or coating material provided on the surface or back surface of a cover glass or cover film, the surface or back surface of a polarizing plate, or an element body. It can also be used as a material inside the element such as a filling material, a sealing material, a dam material, a buffer material, and a flattening film.
自動車分野においては、自動車の外装や内装を衝撃から保護するための材料としても有用である。例えば外部塗装を飛び石などから傷つきを保護するためのペイントプロテクションフィルムやコーティング材としてもよい。ブロック共重合体の優れた衝撃吸収性を生かし、自動車用あわせガラスの中間膜、グレージング、リアウインドウ、バックミラー、センサー類などに設置するフィルムやコーティング材としてもよい。 In the field of automobiles, it is also useful as a material for protecting the exterior and interior of automobiles from impact. For example, the outer coating may be a paint protection film or a coating material for protecting a scratch from stepping stones and the like. It is good also as a film and a coating material installed in an interlayer film, a glazing, a rear window, a rearview mirror, sensors, etc. of a laminated glass for motor vehicles taking advantage of the excellent shock absorption property of a block copolymer.
ポリウレアやポリウレタン系材料は、生体適合性材料としての利用の可能性もさらに有する。エレクトロスピニングなどの紡糸によりフィルター化して透析膜にしたり、人口心肺などの中空糸、長時間体内に埋包される点滴用の針へのコーティングなど血液適合性が必要な医療機器への応用も期待できる。 Polyurea and polyurethane-based materials also have the potential for use as biocompatible materials. It is also expected to be applied to medical devices that require blood compatibility such as filtering by filtration such as electrospinning to form dialysis membranes, hollow fibers such as artificial heart and lung, and needles for drips embedded for a long time in the body it can.
建材分野においては、窓ガラスの飛散防止目的、例えば地震・震災時に高層ビルの窓ガラスが破壊、飛散して落下することを防止するフィルムやコーティング材としてもよいし、セキュリティーを目的とした窓ガラスの破壊防止としてもよい。ポリウレアは構造建築物、例えばコンクリートやブロック塀にコーティングすることで、耐衝撃性が強化されることが知られており、テロや地震・震災時に構造建築物の倒壊を防止するコーティング材としてもよい。
なお、上記ポリウレア系交互共重合体もブロック共重合体と同様の用途で使用することができる。
In the building materials field, it may be used as a film or a coating material to prevent the window glass of the high-rise building from being broken, scattered and dropped at the time of earthquake or earthquake disaster. It is also possible to prevent breakage of the glass. Polyurea is known to enhance impact resistance by coating it on structural buildings, such as concrete and block walls, and is also used as a coating material to prevent the collapse of structural buildings in terrorism, earthquakes, and earthquake disasters. Good.
The above-mentioned polyurea-based alternating copolymer can also be used in the same application as the block copolymer.
9 樹脂組成物
本発明の樹脂組成物は、上記ブロック共重合体と;ブロック共重合体を溶解する溶媒と;を含む組成物である。
本発明の樹脂組成物に用いられる溶媒は、ブロック共重合体を溶解できるものであれば特に限定されない。例えば、ブロック共重合体の製造で用いられた反応溶媒をそのまま使用することもできるが、さらに別の溶媒を加えて混合溶媒として用いることもできる。
また、上記ブロック共重合体を固体分として単離した後、所望の溶媒に再溶解して用いることもできる。なお、ブロック共重合体を単離する方法としては、ブロック共重合体および反応溶媒を含む溶液を、メタノール、エタノール、イソプロピルエーテル等のブロック共重合体に対する貧溶媒に投じてブロック共重合体を沈殿させ、濾過・洗浄・乾燥等により分離する方法が挙げられる。このような操作をすることにより、ブロック共重合体の製造に用いた触媒の除去も図ることができる。
特に好ましい溶媒としては、プロピレングリコールモノメチルエーテル(1-メトキシ-2-プロパノール)、N-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、N,N-ジメチルアセトアミド、4-メチル-2-ペンタノン、N,N-ジメチルプロピオンアミド、テトラメチルウレア、ジメチルスルホキシドを挙げることができる。これらの溶媒は、1種のみを用いてもよく、また、2種以上を混合して用いてもよい。これらの溶媒を用いると、フィルム作製時にポリマーの析出を防ぎ、透明で平坦な膜を作製する事ができるため好ましい。
9 Resin Composition The resin composition of the present invention is a composition comprising the above block copolymer; and a solvent for dissolving the block copolymer.
The solvent used for the resin composition of the present invention is not particularly limited as long as it can dissolve the block copolymer. For example, the reaction solvent used in the production of the block copolymer can be used as it is, but another solvent can be added and used as a mixed solvent.
In addition, after the block copolymer is isolated as a solid, it can be used by being redissolved in a desired solvent. As a method of isolating the block copolymer, a solution containing the block copolymer and the reaction solvent is poured into a poor solvent for the block copolymer such as methanol, ethanol, isopropyl ether to precipitate the block copolymer. And separation by filtration, washing, drying and the like. By such an operation, removal of the catalyst used for the production of the block copolymer can also be achieved.
Particularly preferred solvents are propylene glycol monomethyl ether (1-methoxy-2-propanol), N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide, 4 Mention may be made of -methyl-2-pentanone, N, N-dimethylpropionamide, tetramethylurea, dimethyl sulfoxide. These solvents may be used alone or in combination of two or more. It is preferable to use these solvents because the deposition of a polymer can be prevented at the time of film production, and a transparent and flat film can be produced.
樹脂組成物中のブロック共重合体の濃度は特に限定されない。ただし、溶解性と反応性の点で、10~80重量%であることが好ましく、より好ましくは20~50重量%である。
樹脂組成物の粘度は、塗膜の形成方法や樹脂フィルムの厚み等に応じて、適切な粘度に調整することが好ましい。例えば、本発明の樹脂組成物の25℃における粘度は1~100,000mPa・sの範囲であれば良く、好ましくは10~50,000mPa・sの範囲に調整して用いることができる。
The concentration of the block copolymer in the resin composition is not particularly limited. However, in view of solubility and reactivity, the content is preferably 10 to 80% by weight, more preferably 20 to 50% by weight.
The viscosity of the resin composition is preferably adjusted to an appropriate viscosity according to the method of forming a coating film, the thickness of the resin film, and the like. For example, the viscosity at 25 ° C. of the resin composition of the present invention may be in the range of 1 to 100,000 mPa · s, preferably 10 to 50,000 mPa · s.
本発明の樹脂組成物は、さらに紫外線吸収剤、光安定剤(HALS)のような添加物を添加してもよい。 The resin composition of the present invention may further contain additives such as a UV absorber and a light stabilizer (HALS).
紫外線吸収剤としては、ベンゾトリアゾール類、ヒドロキシフェニルトリアジン類、ベンゾフェノン類、サリシレート類、シアノアクリレート類、トリアジン類、または、ジベンゾイルレソルシノール類などが挙げられる。これらの紫外線吸収剤を単独で用いてもよいし、複数の紫外線吸収剤を組み合わせて用いてもよい。紫外線吸収剤は、吸収したい紫外線の波長に基づいて種類や組み合わせを適宜選択することが好ましい。 Examples of the UV absorber include benzotriazoles, hydroxyphenyl triazines, benzophenones, salicylates, cyanoacrylates, triazines, and dibenzoylresorcinols. These ultraviolet absorbers may be used alone, or a plurality of ultraviolet absorbers may be used in combination. It is preferable that the type and combination of the ultraviolet absorber be appropriately selected based on the wavelength of ultraviolet light to be absorbed.
紫外線吸収剤としては、ADEKA(株)製のアデカスタブLA-46、アデカスタブLA-77Y、アデカスタブLA-63P、アデカスタブLA-72、アデカスタブLA-32、BASF社製チヌビン479、チヌビン292、チヌビン123、チヌビン384-2、チヌビン400などが挙げられる。 As UV absorbers, Adekastab LA-46, Adekastab LA-77Y, Adekastab LA-63P, Adekastab LA-72, Adekastab LA-32, Adukastab LA-32 manufactured by ADEKA Co., Ltd., Tinubin 479 manufactured by BASF, Tinuvin 292, Tinuvin 123, Tinuvin 384-2, tinuvin 400, and the like.
樹脂組成物中の紫外線吸収剤の量は特に限定されない。ただし溶解性の点で樹脂組成物中の固形分に対して0.1~30重量%であることが好ましく、より好ましくは1~15重量%である。 The amount of UV absorber in the resin composition is not particularly limited. However, from the viewpoint of solubility, it is preferably 0.1 to 30% by weight, more preferably 1 to 15% by weight, based on the solid content in the resin composition.
光安定剤(HALS)としては、BASF社製TINUVIN(登録商標)5100(中性タイプの汎用HALS)、TINUVIN292(化合物名:ビス(1,2,2,6,6-ペンタメチル-4-ピペリジニル)セバケート、メチル(1,2,2,6,6-ペンタメチル-4-ピペリジニル)セバケート)、TINUVIN152(化合物名:2,4-ビス[N-ブチル-N-(1-シクロヘキシロキシ-2,2,6,6-テトラメチルピペリジン-4-イル)アミノ]-6-(2-ヒドロキシエチルアミン)-1,3,5-トリアジン)、TINUVIN144(化合物名:ビス(1,2,2,6,6-ペンタメチル-4-ピペリジニル)-[[3,5-ビス(1,1-ジメチルエチル)-4-ヒドロキシフェニル]メチル]ブチルマロネート)、TINUVIN123(化合物名:デカン二酸、ビス(2,2,6,6-テトラメチル-1-(オクチルオキシ)-4ピペリジニル)エステルの反応生成物(1,1-ジメチルエチルヒドロぺルオキシドおよびオクタン存在下))、TINUVIN111FDL(約50%、TINUVIN622、化合物名:(ブタン二酸ポリマー(4-ヒドロキシ-2,2,6,6-テトラメチル ピペリジニル-イル)エタノール存在下)、約50%、CHIMASSORB119、化合物名:N-N’-N’’-N’’’-テトラキス(4,6-ビス(ブチル-(N-メチル-2,2,6,6-テトラメチルピペリジン-4-イル)アミノ)トリアジン-2-イル)-4,7-ジアザデカン-1,10-ジアミン)、または、株式会社アデカ製アデカスタブLAシリーズ等、具体的には、LA-52((5)-6116)、LA-57((5)-5555)、LA-62((5)-5711)、LA-67((5)-5755)を挙げることができる。なお、括弧内は、日本国の化学物質の審査及び製造等の規制に関する法律(化審法)で定められた既存化学物質番号である。 As a light stabilizer (HALS), TINUVIN (registered trademark) 5100 (general-purpose HALS of neutral type) manufactured by BASF, TINUVIN 292 (compound name: bis (1,2,2,6,6-pentamethyl-4-piperidinyl) Sebacate, methyl (1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate), TINUVIN 152 (compound name: 2,4-bis [N-butyl-N- (1-cyclohexyloxy-2,2 6,6-Tetramethylpiperidin-4-yl) amino] -6- (2-hydroxyethylamine) -1,3,5-triazine), TINUVIN 144 (compound name: bis (1,2,2,6,6-) Pentamethyl-4-piperidinyl)-[[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] butyl Malonate), TINUVIN 123 (compound name: decanedioic acid, reaction product of bis (2,2,6,6-tetramethyl-1- (octyloxy) -4 piperidinyl) ester (1,1-dimethylethyl hydroperoxide) And octane), TINUVIN 111 FDL (about 50%, TINUVIN 622, compound name: (butanedioic acid polymer (4-hydroxy-2,2,6,6-tetramethyl piperidinyl-yl) ethanol), about 50% , CHIMAS SORB 119, compound name: N-N'-N ''-N '' '-tetrakis (4,6-bis (butyl- (N-methyl-2,2,6,6-tetramethylpiperidin-4-yl) ) Amino) triazine -2- yl)-4, 7- diazadecane-1, 10- diamine) or stock company Adeka Stub LA series, etc. made by Adeka, specifically, LA-52 ((5) -6116), LA-57 ((5) -5555), LA-62 ((5) -5711), LA-67 (( 5) -5755) can be mentioned. The numbers in parentheses are the existing chemical substance numbers specified in the Act on the Examination of Chemical Substances in Japan and the Regulation on Production etc.
樹脂組成物中の光安定剤(HALS)の量は特に限定されない。ただし溶解性の点で樹脂組成物中の固形分に対して0.1~30重量%であることが好ましく、より好ましくは1~15重量%である。 The amount of light stabilizer (HALS) in the resin composition is not particularly limited. However, from the viewpoint of solubility, it is preferably 0.1 to 30% by weight, more preferably 1 to 15% by weight, based on the solid content in the resin composition.
そのほかに必要に応じて、活性エネルギー線増感剤、重合禁止剤、ワックス、可塑剤、レベリング剤、界面活性剤、分散剤、消泡剤、濡れ性改良剤、帯電防止剤、硬化助剤、汚れ防止特性や低摩擦特性を付与する添加剤、耐傷つき性を付与する添加剤、熱安定剤、難燃剤、離型剤等の各種添加剤を混合させることができる。 In addition, as necessary, active energy ray sensitizers, polymerization inhibitors, waxes, plasticizers, leveling agents, surfactants, dispersants, antifoaming agents, wettability improvers, antistatic agents, curing assistants, Various additives such as additives imparting anti-soiling properties and low friction characteristics, additives imparting scratch resistance, heat stabilizers, flame retardants, mold release agents can be mixed.
本発明の樹脂組成物は、極めて優れた衝撃吸収性を有する樹脂フィルムを形成可能な樹脂組成物である。ブロック共重合体は、汎用的な有機溶媒に可溶であり耐熱性や機械的特性が良好である。
なお、本発明の樹脂組成物は、上記ポリウレア系交互共重合体と;前記ポリウレア系交互共重合体を溶解する溶媒と;を含む組成物であってもよい。
The resin composition of the present invention is a resin composition capable of forming a resin film having extremely excellent impact absorption. The block copolymer is soluble in a general-purpose organic solvent and has good heat resistance and mechanical properties.
The resin composition of the present invention may be a composition containing the above-mentioned polyurea alternating copolymer and a solvent for dissolving the above polyurea alternating copolymer.
10 塗膜
本発明の塗膜は、塗布、印刷、流延などの方法で支持基材や構造物上に本発明の樹脂組成物を形成した後、溶媒を除去することにより得ることができる。除去方法としては例えば乾燥であってもよく、乾燥方法は特に限定されない。加熱(熱風)乾燥、真空乾燥、蒸気乾燥、バレル乾燥、スピン乾燥、吸引乾燥等を挙げることができる。
乾燥方法、或いは乾燥条件は、樹脂組成物の溶媒の種類、塗膜の厚さや形状などに応じて、適宜選択すればよい。例えば、加熱乾燥の場合、空気循環式恒温オーブン、マイクロ波または遠赤外線等を利用したヒーター、ホットプレート等を用いた熱処理が挙げられる。乾燥条件は溶媒が蒸発すればよく特に限定されないが、例えば、乾燥温度は40~250℃であり、乾燥時間は1分~24時間であってもよい。なお、加熱は二段階で行ってもよく、必要に応じて、窒素雰囲気下もしくは減圧下にて加熱乾燥を行ってもよい。
溶媒を除去した塗膜は、上記「ブロック共重合体の用途」に記載された用途に合わせてその形状を決定すればよい。もしくは樹脂組成物を目的の部分に塗布後溶媒を留去してもよい。
このように構成すると、平坦な塗膜となるため好ましい。
10 Coating Film The coating film of the present invention can be obtained by removing the solvent after forming the resin composition of the present invention on a supporting substrate or a structure by a method such as coating, printing, casting or the like. The removal method may be, for example, drying, and the drying method is not particularly limited. Heating (hot air) drying, vacuum drying, steam drying, barrel drying, spin drying, suction drying and the like can be mentioned.
The drying method or drying conditions may be appropriately selected depending on the type of solvent of the resin composition, the thickness and shape of the coating film, and the like. For example, in the case of heat drying, a heat treatment using an air circulating constant temperature oven, a heater using microwave or far infrared rays, a hot plate or the like can be mentioned. The drying conditions are not particularly limited as long as the solvent evaporates, but, for example, the drying temperature may be 40 to 250 ° C., and the drying time may be 1 minute to 24 hours. The heating may be performed in two steps, and as necessary, the heating and drying may be performed under a nitrogen atmosphere or under reduced pressure.
The coating film from which the solvent has been removed may be determined in accordance with the application described in the above-mentioned "application of block copolymer". Alternatively, the solvent may be distilled off after the resin composition is applied to the target portion.
Such a configuration is preferable because a flat coating film is obtained.
11 樹脂フィルム
本発明の樹脂フィルムは、本発明の樹脂組成物から溶媒を除去した固形分がフィルム状に形成されたものである。例えば、樹脂組成物の塗布、乾燥、剥離の工程により作製できる。樹脂フィルムは、単層で用いてもよく、塗布、乾燥を繰り返し、複数層が積層されたフィルムとして用いてもよい。
複数層を積層すると強度の異なる樹脂フィルムの組合せにより、衝撃吸収性をより高めることができるため好ましい。
11 Resin Film The resin film of the present invention is a film in which the solid content obtained by removing the solvent from the resin composition of the present invention is formed. For example, it can be produced by the steps of application, drying and peeling of the resin composition. The resin film may be used as a single layer, or may be used as a film in which a plurality of layers are laminated by repeating application and drying.
It is preferable to laminate a plurality of layers because the combination of resin films having different strengths can further enhance shock absorption.
単層の場合、フィルムの厚みは、10~1000μmが好ましく、より好ましくは20~500μmであり、特に好ましくは30~400μmである。30μm以上であると、フィルムとして得られやすいため好ましく、400μm以下であると、製品を薄型化できるため好ましい。
2層の場合、各フィルムの厚みは少なくとも、1~999μmが好ましく、より好ましくは10~490μmであり、特に好ましくは10~390μmである。10μm以上であると、フィルムとして得られやすいため好ましく、390μm以下であると、製品を薄型化できるため好ましい。
3層の場合、各フィルムの厚みは少なくとも、1~998μmが好ましく、より好ましくは10~480μmであり、特に好ましくは10~380μmである。10μm以上であると、フィルムとして得られやすいため好ましく、380μm以下であると、製品を薄型化できるため好ましい。
また、複数層の場合、樹脂フィルムの総厚は、10~1000μmが好ましく、より好ましくは20~500μmであり、特に好ましくは30~400μmである。30μm以上であると、フィルムとして得られやすいため好ましく、400μm以下であると、製品を薄型化できるため好ましい。
In the case of a single layer, the thickness of the film is preferably 10 to 1000 μm, more preferably 20 to 500 μm, and particularly preferably 30 to 400 μm. A thickness of 30 μm or more is preferable because a film can be easily obtained, and a thickness of 400 μm or less is preferable because the product can be thinned.
In the case of two layers, the thickness of each film is preferably at least 1 to 999 μm, more preferably 10 to 490 μm, and particularly preferably 10 to 390 μm. When it is 10 μm or more, it is preferable because it is easily obtained as a film, and when it is 390 μm or less, it is preferable because the product can be thinned.
In the case of three layers, the thickness of each film is preferably at least 1 to 998 μm, more preferably 10 to 480 μm, and particularly preferably 10 to 380 μm. When it is 10 μm or more, it is preferable because it is easily obtained as a film, and when it is 380 μm or less, it is preferable because the product can be thinned.
In the case of a plurality of layers, the total thickness of the resin film is preferably 10 to 1000 μm, more preferably 20 to 500 μm, and particularly preferably 30 to 400 μm. A thickness of 30 μm or more is preferable because a film can be easily obtained, and a thickness of 400 μm or less is preferable because the product can be thinned.
樹脂フィルムの形成は、薄膜を製造できる方法であれば特に限定されない。実施例で用いたアプリケーターを用いた方法以外の、ウェットコーティング法(塗布法)であってもよい。塗布法を用いることにより、優れた表面平滑性が得られる。塗布法のうち、少量を作成する場合には簡便で均質な製膜が可能であるスピンコート法やバーコート法を挙げることができる。生産性を重視するロール・ツー・ロールの場合には、グラビアコート法、ダイコート法、リバースコート法、ロールコート法、スリットコート法、ディッピング法、スプレーコート法、キスコート法、リバースキスコート法、エアーナイフコート法、カーテンコート法、ロッドコート法、インクジェット法などを挙げることができる。また、凸版印刷法、凹版印刷法、平版印刷法、孔版印刷法などの各種印刷装置を用いた方法を挙げることができる。これらの方法の中から必要とする厚み、粘度や硬化条件等に応じて適宜選択すればよい。 The formation of the resin film is not particularly limited as long as it can produce a thin film. A wet coating method (application method) other than the method using the applicator used in the examples may be used. By using the coating method, excellent surface smoothness can be obtained. Among the coating methods, spin coating method and bar coating method can be exemplified in which a simple and uniform film formation is possible when a small amount is prepared. In the case of roll-to-roll where productivity is important, the gravure coating method, die coating method, reverse coating method, roll coating method, slit coating method, dipping method, spray coating method, kiss coating method, reverse kiss coating method, air A knife coat method, a curtain coat method, a rod coat method, an inkjet method etc. can be mentioned. Further, methods using various printing apparatuses such as a letterpress printing method, an intaglio printing method, a lithographic printing method, and a stencil printing method can be mentioned. It may be suitably selected according to the required thickness, viscosity, curing conditions, etc. from among these methods.
12 OLED素子
本発明のOLED素子は、本発明の樹脂フィルムを備える。OLED素子はリジッドまたはフレキシブルのどちらのタイプであってもよい。樹脂フィルムの優れた柔軟性から、フレキシブルタイプの素子により適している。
さらに本発明の樹脂フィルムは、優れた透明性、耐熱性を有するため、ボトムエミッション型のフレキシブルOLED素子においては、従来のガラス基板、ポリエチレンナフタレート(PEN)フィルム基板に代えて、透明基板として用いることができる。または、従来の基板上または基板下に積層し、衝撃吸収フィルムとして用いることもできる。
トップエミッション型のフレキシブルOLED素子においては、封止ガラスに代えて封止フィルムとして用いることができる。または、従来の封止ガラス上または封止ガラス下に積層し、衝撃吸収フィルムとして用いることもできる。もしくは従来のガラス基板、ポリイミド(PI)フィルム基板、ポリエチレンナフタレート(PEN)基板に代えて透明基板として用いる事もできる。
通常のポリウレア樹脂は、耐熱性、機械的強度等の特性に優れるものの、イソシアネート成分とアミン成分の反応性が高いこと、硬化物が汎用的な有機溶媒に不溶なことから、使用形態が限られており精密塗布が必要な電子情報材料分野への適用が困難であった。
しかし、本発明により汎用な有機溶媒へ可溶なポリウレア樹脂の合成が可能となったため、樹脂組成物を塗布、乾燥する事によって所望の場所へ用いる事が可能となり、電子情報分野への適用が可能となった。
本発明のOLED素子は、衝撃を吸収する層が備わるためOLED素子の破損を防ぐことができる。
12 OLED Device The OLED device of the present invention comprises the resin film of the present invention. The OLED device may be either rigid or flexible. Because of the excellent flexibility of the resin film, it is more suitable for flexible type devices.
Furthermore, since the resin film of the present invention has excellent transparency and heat resistance, it is used as a transparent substrate in place of the conventional glass substrate and polyethylene naphthalate (PEN) film substrate in a bottom emission type flexible OLED element be able to. Alternatively, it can be laminated on or under a conventional substrate and used as an impact absorbing film.
In the top emission type flexible OLED element, it can replace with sealing glass and can use as a sealing film. Alternatively, it may be laminated on conventional sealing glass or under sealing glass and used as an impact absorbing film. Alternatively, it can be used as a transparent substrate in place of the conventional glass substrate, polyimide (PI) film substrate and polyethylene naphthalate (PEN) substrate.
Ordinary polyurea resin is excellent in properties such as heat resistance and mechanical strength, but its use form is limited because the reactivity between the isocyanate component and the amine component is high and the cured product is insoluble in general-purpose organic solvents. It is difficult to apply to the field of electronic information materials where precise coating is required.
However, since it became possible to synthesize a polyurea resin soluble in a general-purpose organic solvent according to the present invention, the resin composition can be applied and dried to a desired place, and the application to the electronic information field is possible. It has become possible.
The OLED device of the present invention can prevent breakage of the OLED device because it is provided with a shock absorbing layer.
13 発光装置
本発明の発光装置は、本発明のOLED素子を備える。発光装置としては、有機ELディスプレイ、特にフレキシブル有機ELディスプレイ、有機EL照明、特にフレキシブル有機EL照明を挙げることができる。
有機ELディスプレイとしては、本発明のOLED素子を備えるものであれば特に限定されない。例えば、テレビ、携帯情報端末、ウェラブルシステム、車載ディスプレイ、デジタルサイネージ等を挙げることができる。
本発明により衝撃を吸収する層が備わるため、OLED素子の破損による発光装置の故障を防ぐことができる。
13 Light Emitting Device The light emitting device of the present invention comprises the OLED element of the present invention. As a light emitting device, an organic EL display, particularly a flexible organic EL display, an organic EL illumination, particularly a flexible organic EL illumination can be mentioned.
The organic EL display is not particularly limited as long as it comprises the OLED element of the present invention. For example, a television, a portable information terminal, a wearable system, an in-vehicle display, digital signage, etc. can be mentioned.
According to the present invention, since the shock absorbing layer is provided, the failure of the light emitting device due to the breakage of the OLED element can be prevented.
以下、実施例を用いて本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されない。 Hereinafter, the present invention will be more specifically described using examples, but the present invention is not limited to the following examples.
実施例で用いる記号の意味は、次の通りである。
PSt:ポリスチレン(PSS Polymer Standards Service社製)
BAPP:2,2‐ビス[4‐(4‐アミノフェノキシ)フェニル]プロパン(和歌山精化工業(株)製)
DMAc:N,N-ジメチルアセトアミド(関東化学(株)製、脱水)
THF:テトラヒドロフラン(和光純薬工業(株)製、高速液体クロマトグラフ用)
DMF:N,N-ジメチルホルムアミド(和光純薬工業(株)製、高速液体クロマトグラフ用)
DEF:N,N-ジエチルホルムアミド(東京化成工業(株)製)
HXDI:1,3‐ビス(イソシアネートメチル)シクロヘキサン(三井化学(株)製、製品名;タケネート600)
ソルミックスAP-1:エタノール、2‐プロパノール、メタノール、水混合物(日本アルコール販売製)
サイラプレーンFM4411:両末端ヒドロキシル変性ケイ素化合物、水酸基当量;564g/mol(JNC(株)製)
サイラプレーンFM3311:α,ω-(3-アミノプロピル)ポリジメチルシロキサン(JNC(株)製)
オルガチックスZC-150:ジルコニウムテトラアセチルアセトネート(マツモトファインケミカル(株)製)
Mw:重量平均分子量
PDI(Mw/Mn):分子量分布指数
The meanings of the symbols used in the examples are as follows.
PSt: Polystyrene (manufactured by PSS Polymer Standards Service)
BAPP: 2,2-bis [4- (4-aminophenoxy) phenyl] propane (manufactured by Wakayama Seika Kogyo Co., Ltd.)
DMAc: N, N-dimethylacetamide (Kanto Chemical Co., Ltd., dehydrated)
THF: tetrahydrofuran (manufactured by Wako Pure Chemical Industries, Ltd., for high performance liquid chromatograph)
DMF: N, N-dimethylformamide (manufactured by Wako Pure Chemical Industries, Ltd., for high performance liquid chromatograph)
DEF: N, N-diethylformamide (made by Tokyo Chemical Industry Co., Ltd.)
HXDI: 1,3-bis (isocyanate methyl) cyclohexane (manufactured by Mitsui Chemicals, Inc., product name; Takenate 600)
Solmix AP-1: ethanol, 2-propanol, methanol, water mixture (made by Nippon Alcohol Sales)
Silaplain FM 4411: Both terminal hydroxyl modified silicon compound, hydroxyl equivalent: 564 g / mol (manufactured by JNC Co., Ltd.)
Silaprene FM 3311: α, ω- (3-aminopropyl) polydimethylsiloxane (manufactured by JNC Co., Ltd.)
Organics ZC-150: zirconium tetraacetylacetonate (made by Matsumoto Fine Chemical Co., Ltd.)
Mw: weight average molecular weight PDI (Mw / Mn): molecular weight distribution index
次に、製造例、実施例における分析条件を示す。
<GPC>
装置:日本分光(株)製LC-2000Plusシリーズ(検出器:示差屈折率計)
溶剤:THF/DMF=1/1(v/v)
流速:0.5ml/min
カラム温度:40℃
使用カラム:昭和電工株式会社製、Asahipak GF-1G 7B(ガードカラム)+Asahipak GF-7M HQ、排除限界分子量(PEG)=10,000,000
較正曲線用標準試料:PSt
Next, analysis conditions in Production Examples and Examples are shown.
<GPC>
Device: LC-2000 Plus series (detector: differential refractometer) manufactured by JASCO Corporation
Solvent: THF / DMF = 1/1 (v / v)
Flow rate: 0.5 ml / min
Column temperature: 40 ° C
Column used: Showa Denko KK Asahipak GF-1G 7B (guard column) + Asahipak GF-7M HQ, exclusion limit molecular weight (PEG) = 10,000,000
Calibration curve standard: PSt
1 ブロック共重合体
[製造例1]交互共重合体(1)の合成
窒素雰囲気下、還流冷却器、温度計及び滴下ロートが装着された200mLの三口フラスコにBAPP(14.3g)、DMAc(57.4g)を導入した。オイルバスを用いて120℃に加熱した。次いで、DMAc(22.6g)に、HXDI(5.66g)を溶解させた溶液をシリンジで一括導入し、反応を開始した(HXDI:BAPP=1.0:1.2, モル比)。その後120℃に保ったまま、6時間攪拌し、透明な反応液を得た。反応液のGPC分析により求めたMwは8,200、PDIは2.7であった。
さらに、1LビーカーにソルミックスAP-1(600mL)を用意し、スターラーで攪拌させながら、得られた重合液(20mL)をパスツールを用いてゆっくりと滴下した。溶液中には白色の固形物が析出した。吸引濾過により析出物を回収後、120℃に設定した真空乾燥機内で6時間乾燥し、目的とする交互共重合体(1)を得た。
1 block copolymer [Production example 1] Synthesis of alternating copolymer (1) BAPP (14.3 g), DMAc (b) in a 200 mL three-necked flask equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. Introduced 57.4g). It was heated to 120 ° C. using an oil bath. Next, a solution of HXDI (5.66 g) dissolved in DMAc (22.6 g) was introduced at once by a syringe to start the reaction (HXDI: BAPP = 1.0: 1.2, molar ratio). Then, while maintaining at 120 ° C., stirring was carried out for 6 hours to obtain a clear reaction liquid. Mw calculated | required by GPC analysis of the reaction liquid was 8,200, and PDI was 2.7.
Furthermore, Solmix AP-1 (600 mL) was prepared in a 1 L beaker, and the obtained polymerization solution (20 mL) was slowly dropped using a Pasteur while stirring with a stirrer. A white solid precipitated in the solution. The precipitates were collected by suction filtration, and then dried for 6 hours in a vacuum dryer set at 120 ° C. to obtain the desired alternating copolymer (1).
[製造例2]交互共重合体(2)の合成
窒素雰囲気下、還流冷却器、温度計及び滴下ロートを取り付けた1,000mLの三口フラスコにHXDI(51.1g)、DMAc(249.0g)を導入した。水浴にフラスコを浸し冷却状態を維持したまま、サイラプレーンFM4411(198.8g)を溶解させた溶液を、滴下ロートを用いて滴下し反応を開始した(HXDI:FM4411=1.5:1、モル比)。その後6時間反応を続け透明な反応液を得た。反応液のGPC分析により求めたMwは6,100、PDIは1.9であり、目的とする交互共重合体(2)を得た。
Preparation Example 2 Synthesis of Alternating Copolymer (2) HXDI (51.1 g), DMAc (249.0 g) in a 1,000 mL three-necked flask equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. Introduced. While the flask was immersed in a water bath and a cooled state was maintained, a solution in which Silaprene FM 4411 (198.8 g) was dissolved was added dropwise using a dropping funnel to start the reaction (HXDI: FM 4411 = 1.5: 1, molar ratio). Then, the reaction was continued for 6 hours to obtain a clear reaction solution. Mw calculated | required by GPC analysis of the reaction liquid is 6,100, PDI is 1.9, The target alternating copolymer (2) was obtained.
[製造例3]交互共重合体(3)の合成
窒素雰囲気下、還流冷却器、温度計及び滴下ロートを取り付けた200mLの三口フラスコにHXDI(4.26g)、DMAc(57.6g)を導入した。その後、オイルバスを用いて40℃にて加熱した。FM3311(13.74g)にDMAc(14.4g)を加えて溶解させた溶液を滴下し反応を開始した(HXDI:FM3311=1.5:1、モル比)。その後、同温度で5時間攪拌し、透明な反応液を得た。反応液のGPC分析により求めたMwは9,900、PDIは3.2であり、目的とする交互共重合体(3)を得た。
[Preparation Example 3] Synthesis of alternating copolymer (3) HXDI (4.26 g) and DMAc (57.6 g) were introduced into a 200 mL three-necked flask equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. did. Thereafter, it was heated at 40 ° C. using an oil bath. A solution in which DMAc (14.4 g) was added to and dissolved in FM 3311 (13.74 g) was added dropwise to initiate a reaction (HXDI: FM3311 = 1.5: 1, molar ratio). Then, it stirred at the same temperature for 5 hours, and obtained the clear reaction liquid. Mw calculated | required by GPC analysis of the reaction liquid is 9,900, PDI is 3.2, and obtained the target alternating copolymer (3).
[製造例4]交互共重合体(4)の合成
[製造例2]で合成した交互共重合体(2)にDMAc(750.6g)を導入し濃度を20%に調整した。さらに、メタノール(8.4g)を導入し、30分攪拌することで交互共重合体(2)の末端イソシアネート基とメタノールを反応させ、不活性化することで交互共重合体(4)を得た。
Preparation Example 4 Synthesis of Alternating Copolymer (4) DMAc (750.6 g) was introduced into the alternating copolymer (2) synthesized in Preparation Example 2 to adjust its concentration to 20%. Furthermore, methanol (8.4 g) is introduced, and the terminal isocyanate group of alternating copolymer (2) is reacted with methanol by stirring for 30 minutes to inactivate to obtain alternating copolymer (4). The
[製造例5]交互共重合体(5)の合成
[製造例3]で合成した交互共重合体(3)を40℃に加熱した反応液に、メタノール(0.7g)を導入し、30分攪拌することで交互共重合体(3)の末端イソシアネート基とメタノールを反応させ、不活性化することで交互共重合体(5)を得た。
Preparation Example 5 Synthesis of Alternating Copolymer (5) Methanol (0.7 g) is introduced into a reaction solution obtained by heating the alternating copolymer (3) synthesized in [Preparation example 3] to 40 ° C. The terminal isocyanate group of the alternating copolymer (3) was reacted with methanol by stirring for a minute to inactivate the resin, thereby obtaining an alternating copolymer (5).
[実施例1]ブロック共重合体(1)の合成
窒素雰囲気下、還流冷却器、温度計及び滴下ロートを装着した三口フラスコ(200mL)に[製造例1]で得られた交互共重合体(1)(5.02g)導入し次いでDMAc(20.0g)を加えた。オイルバスを用いて120℃に加熱を行った後に、[製造例2]で得られた交互共重合体(2)(30.0g)と、DMAc(45.1g)を滴下ロートへ導入した(共重合体濃度:20%)。その後速やかに滴下を開始し、交互共重合体(1)と交互共重合体(2)とを攪拌しながらフラスコ内で均一混合させた(交互共重合体(1):交互共重合体(2)=1:3,重量比)。同温度で6時間攪拌し、反応させることで、ブロック共重合体(1)を得た。得られた反応液は透明でありGPC分析により求めたMwは61,000、PDIは6.0であった。
Example 1 Synthesis of Block Copolymer (1) The alternating copolymer obtained in [Preparation Example 1] in a three-necked flask (200 mL) equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. 1) (5.02 g) was introduced and then DMAc (20.0 g) was added. After heating to 120 ° C. using an oil bath, the alternating copolymer (2) (30.0 g) obtained in [Production Example 2] and DMAc (45.1 g) were introduced into the dropping funnel ( Copolymer concentration: 20%). After that, dropping was rapidly started, and the alternating copolymer (1) and the alternating copolymer (2) were uniformly mixed in the flask while being stirred (alternating copolymer (1): alternating copolymer (2) ) = 1: 3, weight ratio). The block copolymer (1) was obtained by stirring and reacting at the same temperature for 6 hours. The resulting reaction solution was clear, and the Mw determined by GPC analysis was 61,000, and the PDI was 6.0.
[実施例2]ブロック共重合体(2)の合成
窒素雰囲気下、還流冷却器、温度計及び滴下ロートを装着した三口フラスコ(200mL)に[製造例3]で得られた、交互共重合体(3)(75.0g)を導入した。次いでオイルバスを用いて120℃に加熱した。滴下ロートに[製造例1]で得られた交互共重合体(1)5.00gとDMAc(20.0g)を混合させた溶液を導入した(共重合体濃度:20%)。その後速やかに滴下を開始し、交互共重合体(1)と交互共重合体(3)とを攪拌しながらフラスコ内で均一混合させた(交互共重合体(1):交互共重合体(3)=1:3,重量比)。同温度で6時間攪拌し、反応させることで、ブロック共重合体(2)を得た。得られた反応液は透明でありGPC分析により求めたMwは132,000、PDIは15.9であった。
[Example 2] Synthesis of block copolymer (2) Alternating copolymer obtained in [Preparation Example 3] in a three-necked flask (200 mL) equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. (3) (75.0 g) was introduced. It was then heated to 120 ° C. using an oil bath. A solution obtained by mixing 5.00 g of the alternating copolymer (1) obtained in [Preparation Example 1] and DMAc (20.0 g) was introduced into the dropping funnel (copolymer concentration: 20%). After that, dropping was rapidly started, and the alternating copolymer (1) and the alternating copolymer (3) were uniformly mixed in the flask while being stirred (alternating copolymer (1): alternating copolymer (3) ) = 1: 3, weight ratio). The block copolymer (2) was obtained by stirring and reacting at the same temperature for 6 hours. The resulting reaction solution was clear, and the Mw determined by GPC analysis was 132,000, and the PDI was 15.9.
[実施例3]
[実施例1]で合成したブロック共重合体(1)を含む反応液1.0gをアルミ基材へ塗布し120℃に熱したホットプレート上で1時間加熱し溶媒を留去することで透明均質膜(1)を得た。アルミ基材から膜(1)をピーリングした結果、透明・均質な自立膜を得る事が出来た。
[Example 3]
The reaction solution containing 1.0 g of the block copolymer (1) synthesized in [Example 1] was coated on an aluminum substrate and heated on a hot plate heated to 120 ° C. for 1 hour to remove the solvent and remove the solvent. A homogeneous membrane (1) was obtained. As a result of peeling the film (1) from the aluminum substrate, it was possible to obtain a transparent and homogeneous free standing film.
[実施例4]
[実施例2]で合成したブロック共重合体(2)を含む反応液1.0gをアルミ基材へ塗布し120℃に熱したホットプレート上で1時間加熱し溶媒を留去することで透明均質膜(2)を得た。アルミ基材から膜(2)をピーリングした結果、透明・均質な自立膜を得る事が出来た。
Example 4
The reaction liquid containing 1.0 g of the reaction solution containing the block copolymer (2) synthesized in [Example 2] was coated on an aluminum substrate and heated on a hot plate heated to 120 ° C. for 1 hour to distill the solvent away. A homogeneous membrane (2) was obtained. As a result of peeling the film (2) from the aluminum substrate, it was possible to obtain a transparent and homogeneous free standing film.
[比較例1]交互共重合体(1)と交互共重合体(4)を混合した膜(3)の作製
[製造例1]で合成した交互共重合体(1)1.00gにDMAc4.02gを添加し固形分濃度20wt%の溶液を調製した。また、交互共重合体(1)の20wt%溶液と[製造例4]で合成した交互共重合体(4)を、交互共重合体(1):交互共重合体(4)=1:3(重量比)となるように混合した。混合液は、白濁した不均一な溶液であった。
この混合液(1.00g)をアルミ基材へ塗布し120℃に熱したホットプレート上で1時間加熱し溶媒を留去したところ白濁した膜(3)を得た。アルミ基材から膜(3)をピーリングした結果、自立膜を得る事は出来なかった。
Comparative Example 1 Preparation of Film (3) in which Alternating Copolymer (1) and Alternating Copolymer (4) are Mixed The alternating copolymer (1) synthesized in [Preparation Example 1] was treated with 1.00 g of DMAc4. 02 g was added to prepare a solution with a solid concentration of 20 wt%. Further, a 20 wt% solution of alternating copolymer (1) and the alternating copolymer (4) synthesized in [Production Example 4] are prepared as alternating copolymer (1): alternating copolymer (4) = 1: 3. It mixed so that it might become (weight ratio). The mixture was a cloudy and inhomogeneous solution.
The mixed solution (1.00 g) was applied to an aluminum base and heated on a hot plate heated to 120 ° C. for 1 hour to distill off the solvent, whereby a white turbid film (3) was obtained. As a result of peeling the film (3) from the aluminum substrate, it was not possible to obtain a free standing film.
[比較例2]交互共重合体(1)と交互共重合体(5)を混合した膜(4)の作製
[製造例1]で合成した交互共重合体(1)1.00gにDMAc4.02gを添加し固形分濃度20wt%の溶液を調製した。また、交互共重合体(1)の20wt%溶液と[製造例5]で合成した交互共重合体(5)を、交互共重合体(1):交互共重合体(5)=1:3(重量比)となるように混合した。混合液は、白濁した不均一な溶液であった。
この混合液(1.00g)をアルミ基材へ塗布し120℃に熱したホットプレート上で1時間加熱し溶媒を留去したところ白濁した膜(4)を得た。アルミ基材から膜(4)をピーリングした結果、自立膜を得る事は出来なかった。
Comparative Example 2 Preparation of Film (4) in which Alternating Copolymer (1) and Alternating Copolymer (5) are Mixed The alternating copolymer (1) synthesized in [Preparation Example 1] was treated with 1.00 g of DMAc4. 02 g was added to prepare a solution with a solid concentration of 20 wt%. Further, a 20 wt% solution of alternating copolymer (1) and the alternating copolymer (5) synthesized in [Preparation Example 5] were prepared by using alternating copolymer (1): alternating copolymer (5) = 1: 3. It mixed so that it might become (weight ratio). The mixture was a cloudy and inhomogeneous solution.
The mixed solution (1.00 g) was applied to an aluminum substrate and heated on a hot plate heated to 120 ° C. for 1 hour to distill off the solvent, whereby a cloudy film (4) was obtained. As a result of peeling the film (4) from the aluminum substrate, it was not possible to obtain a free standing film.
表1から、実施例3及び実施例4と比較例1及び2とは明らかに異なっていることが分り、目的とするブロック共重合体が得られていることが分る。 From Table 1, it can be seen that Example 3 and Example 4 and Comparative Examples 1 and 2 are clearly different, and it is understood that the target block copolymer is obtained.
2 樹脂フィルム
[製造例11]交互共重合体としての重合体(11)の合成
窒素雰囲気下、還流冷却器、温度計を取り付けた100ml三口フラスコにBAPP(4.06g)を入れ、DEF(17ml)を加えて攪拌子を用いて溶解した。オイルバスを用いて120℃に加熱した。その後、あらかじめ30mlサンプル瓶に調整しておいた、HXDI(1.94g)をDEF(5.3ml)に溶解した溶液を、ロートを用いて添加した(BAPP:HXDI=1:1.01、モル比)。30mlサンプル瓶に残っていたHXDIのDEF溶液を、DEF(2.9ml)を用いて洗浄し反応液へ添加した。その後、120℃に保ったまま、4時間反応した後、水浴で冷却し、メタノール1mlを加えて過剰のイソシアネート基をクエンチした。反応液のGPC分析により求めたMwは126,000、PDIは20.0であり目的とする交互共重合体の構造単位を含むポリウレア系重合体である重合体(11)を得た。
2 Synthesis of Polymer (11) as Resin Film [Production Example 11] Alternating Copolymer
Under a nitrogen atmosphere, BAPP (4.06 g) was placed in a 100 ml three-necked flask fitted with a reflux condenser and a thermometer, DEF (17 ml) was added, and dissolved using a stirrer. It was heated to 120 ° C. using an oil bath. After that, a solution of HXDI (1.94 g) dissolved in DEF (5.3 ml), which had been previously prepared in a 30 ml sample bottle, was added using a funnel (BAPP: HXDI = 1: 1.01, molar ratio). The HXDI DEF solution remaining in the 30 ml sample bottle was washed with DEF (2.9 ml) and added to the reaction solution. Then, the reaction was carried out for 4 hours while maintaining at 120 ° C., followed by cooling with a water bath, and 1 ml of methanol was added to quench the excess isocyanate group. Mw calculated by GPC analysis of the reaction liquid was 126,000, PDI was 20.0, and the polymer (11) which is a polyurea polymer containing a structural unit of the target alternating copolymer was obtained.
[製造例12]交互共重合体としての重合体(12)の合成
窒素雰囲気下、還流冷却器、温度計及び滴下ロートを取り付けた200mLの三口フラスコにHXDI(2.7g)、DMAc(50.1g)を導入した。水浴にフラスコを浸し冷却状態を維持したまま、サイラプレーンFM3311(12.3g)を滴下ロートを用いて5分間かけて滴下した(HXDI:FM3311=1.06:1、モル比)。さらに滴下ロートに付着したFM3311をDMAc(10.0g)を用いて洗い流しフラスコ内に導入した。その後2時間反応を続け透明な反応液を得た。反応液のGPC分析により求めたMwは34,000、PDIは7.0であり、目的とする交互共重合体の構造単位を含むポリウレア系重合体である重合体(12)を得た。
Preparation Example 12 Synthesis of Polymer (12) as Alternating Copolymer
HXDI (2.7 g) and DMAc (50.1 g) were introduced into a 200 mL three-necked flask equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. While keeping the flask immersed in a water bath and maintaining the cooled state, Silaprene FM3311 (12.3 g) was added dropwise over 5 minutes using a dropping funnel (HXDI: FM3311 = 1.06: 1, molar ratio). Furthermore, FM3311 attached to the dropping funnel was introduced into the flush flask using a DMAc (10.0 g). The reaction was then continued for 2 hours to obtain a clear reaction solution. Mw calculated | required by GPC analysis of the reaction liquid was 34,000, PDI was 7.0, and obtained the polymer (12) which is a polyurea type polymer containing the structural unit of the target alternating copolymer.
[製造例13]ブロック共重合体としての重合体(13)の合成
式(1)で表される交互共重合体1の合成:
窒素雰囲気下、還流冷却器、温度計及び滴下ロートが装着された1000mLの三口フラスコにBAPP(71.7g)、DMAc(287.0g)を導入した。オイルバスを用いて120℃に加熱した。次いで、DMAc(113.8.g)に、HXDI(28.3g)を溶解させた溶液を滴下ロートに導入しフラスコ内に滴下し反応を開始した(HXDI:BAPP=1.0:1.2,モル比)。その後120℃に保ったまま、5時間攪拌し、透明な反応液を得た。反応液のGPC分析により求めたMwは17,000、PDIは3.5であった。
さらに、3LビーカーにソルミックスAP-1(2160mL)とアセトン(240ml)の混合液を用意し、スターラーで攪拌させながら、得られた重合液(82g)をパスツールを用いてゆっくりと滴下した。溶液中には白色の固形物が析出した。吸引濾過により析出物を回収した。同操作を4回行い溶媒を含む白色固形物を得た。得られた白色固形物を120℃に設定した真空乾燥機内で6時間乾燥し、目的とする式(1)で表される交互共重合体1を59g得た。
Preparation Example 13 Synthesis of Polymer (13) as Block Copolymer
Synthesis of alternating copolymer 1 represented by formula (1):
BAPP (71.7 g) and DMAc (287.0 g) were introduced into a 1000 mL three-necked flask equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. It was heated to 120 ° C. using an oil bath. Next, a solution of HXDI (28.3 g) dissolved in DMAc (113.8. G) was introduced into the dropping funnel and dropped into the flask to start the reaction (HXDI: BAPP = 1.0: 1.2 , Molar ratio). Then, while maintaining at 120 ° C., stirring was performed for 5 hours to obtain a clear reaction solution. The Mw determined by GPC analysis of the reaction solution was 17,000, and the PDI was 3.5.
Furthermore, a mixed solution of Solmix AP-1 (2160 mL) and acetone (240 ml) was prepared in a 3 L beaker, and the obtained polymerization solution (82 g) was slowly dropped using a Pasteur while stirring with a stirrer. A white solid precipitated in the solution. The precipitate was recovered by suction filtration. The same operation was performed four times to obtain a white solid containing a solvent. The obtained white solid was dried in a vacuum drier set at 120 ° C. for 6 hours to obtain 59 g of the target alternating copolymer 1 represented by the formula (1).
式(2-1)で表される交互共重合体2の合成:
窒素雰囲気下、還流冷却器、温度計及び滴下ロートを取り付けた1000mLの三口フラスコにHXDI(23.7g)、DMAc(310.2g)を導入した。その後、オイルバスを用いて40℃にて加熱した。FM3311(73.3g)にDMAc(80.2g)を加えて溶解させた溶液を滴下し反応を開始した(HXDI:FM3311=1.5:1、モル比)。その後、同温度で6時間攪拌し、透明な反応液を得た。反応液のGPC分析により求めたMwは11,000、PDIは4.0であり、目的とする式(2-1)で表される交互共重合体2の反応液を得た。
Synthesis of alternating copolymer 2 represented by formula (2-1):
In a nitrogen atmosphere, HXDI (23.7 g) and DMAc (310.2 g) were introduced into a 1000 mL three-necked flask equipped with a reflux condenser, a thermometer and a dropping funnel. Thereafter, it was heated at 40 ° C. using an oil bath. A solution in which DMAc (80.2 g) was added to and dissolved in FM3311 (73.3 g) was added dropwise to initiate a reaction (HXDI: FM3311 = 1.5: 1, molar ratio). Then, it stirred at the same temperature for 6 hours, and obtained the clear reaction liquid. Mw calculated | required by GPC analysis of the reaction liquid is 11,000, PDI is 4.0, and obtained the reaction liquid of alternating copolymer 2 represented by Formula (2-1) made into the objective.
ブロック共重合体の合成:
窒素雰囲気下、還流冷却器、温度計及び滴下ロートを装着した三口フラスコ(1000mL)に、式(2-1)で表される交互共重合体2の反応液(375.0g)を導入した。次いでオイルバスを用いて120℃に加熱した。滴下ロートに、式(1)で表される交互共重合体1を24.9gとDMAc(119.5g)を混合させた溶液を導入した(共重合体濃度:19%)。その後速やかに滴下を開始し、交互共重合体1と交互共重合体2とを攪拌しながらフラスコ内で均一混合し反応させた(交互共重合体1:交互共重合体2=1:3,重量比)。同温度で5時間攪拌下に付すことで、目的とするブロック共重合体である重合体(13)を得た。得られた反応液は透明でありGPC分析により求めたMwは98,000、PDIは9.3であった。
Synthesis of block copolymer:
The reaction solution (375.0 g) of the alternating copolymer 2 represented by the formula (2-1) was introduced into a three-necked flask (1000 mL) equipped with a reflux condenser, a thermometer and a dropping funnel under a nitrogen atmosphere. It was then heated to 120 ° C. using an oil bath. A solution obtained by mixing 24.9 g of the alternating copolymer 1 represented by the formula (1) and DMAc (119.5 g) was introduced into the dropping funnel (copolymer concentration: 19%). After that, the dropping was rapidly started, and the alternating copolymer 1 and the alternating copolymer 2 were uniformly mixed and reacted in a flask while being stirred (alternating copolymer 1: alternating copolymer 2 = 1: 3, Weight ratio). The mixture was stirred at the same temperature for 5 hours to obtain a target block copolymer (13). The resulting reaction solution was clear, and the Mw determined by GPC analysis was 98,000, and the PDI was 9.3.
[製造例14]~[製造例17]重合体(14)~重合体(17)の合成
モル比、重量比等の組成、ブロック共重合体の反応途中でメタノールを加えてクエンチしたこと以外は[製造例13]に準じた方法で、分子量の異なるブロック共重合体である重合体(14)~重合体(17)を合成した。
Production Example 14 to Production Example 17 Synthesis of Polymer (14) to Polymer (17)
Polymers which are block copolymers different in molecular weight by the method according to [Production Example 13] except that the composition such as the molar ratio and the weight ratio, and that methanol is added and quenched in the course of the reaction of the block copolymer. ) To polymer (17) were synthesized.
[製造例18]~[製造例20]重合体(18)~重合体(20)の合成
モル比、重量比等の組成、さらにFM3311をFM4411に変更し、触媒としてオルガチックスZC-150をHXDIとFM4411の合計重量に対して0.5wt%添加後、80℃で反応して式(2-2)で表される交互共重合体2の反応液を得たこと以外は、[製造例14]~[製造例17]に準じた方法で分子量の異なる重合体(18)~重合体(20)を合成した。
Production Example 18 to Production Example 20 Synthesis of Polymer (18) to Polymer (20)
After changing FM3311 to FM4411 and adding 0.5 wt% of Orgatics ZC-150 as a catalyst to the total weight of HXDI and FM4411, the reaction at 80 ° C. Except having obtained the reaction liquid of alternating copolymer 2 represented by -2), polymers (18) to polymers ((1) to (2) having different molecular weights by the method according to [Production Example 14] to [Production Example 17] 20) was synthesized.
[製造例21]重合体(21)の合成
モル比、反応スケールが異なる以外は[製造例15]に準じた方法で、目的とするブロック共重合体である重合体(21)を合成した。
Preparation Example 21 Synthesis of Polymer (21)
A polymer (21) which is a target block copolymer was synthesized by a method according to [Production Example 15] except that the molar ratio and the reaction scale were different.
[製造例22]重合体(22)の合成
モル比、反応スケール、さらに式(2-2)で表される交互共重合体2の反応温度を25℃としたこと以外は[製造例19]に準じた方法で、目的とするブロック共重合体である重合体(22)を合成した。
Preparation Example 22 Synthesis of Polymer (22)
The target block copolymer weight is the method according to Production Example 19 except that the molar ratio, the reaction scale, and the reaction temperature of the alternating copolymer 2 represented by the formula (2-2) are 25 ° C. The combined polymer (22) was synthesized.
表2に得られた重合体(11)~重合体(22)の組成、Mw、PDIを示す。
[実施例11]樹脂フィルム(11)の作製
基材として離型フィルム(製品名:NSD-100、100μm、藤森工業(株)製)を用いた。製造例11で合成した重合体(11)(濃度:19%、溶媒:DEF)を基材へキャストし、ベーカー式フィルムアプリケーター(製品名:No.510ベーカー式フィルムアプリケーター、(株)安田精機製)の両側の目盛を調整してアプリケーターと基材との隙間の距離を調節する事によって、均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後に離型フィルムを除去することで膜厚40μmの単層の樹脂フィルム(11)を得た。
Example 11 Production of Resin Film (11) A release film (product name: NSD-100, 100 μm, manufactured by Fujimori Kogyo Co., Ltd.) was used as a substrate. The polymer (11) (concentration: 19%, solvent: DEF) synthesized in Production Example 11 is cast on a substrate, and a Baker type film applicator (Product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.) The coating thickness of a uniform film thickness was produced by adjusting the scale of the both sides of) and adjusting the gap distance of an applicator and a base material. After drying at 120 ° C. for 15 minutes, the release film was removed to obtain a single-layer resin film (11) with a film thickness of 40 μm.
[実施例12]~[実施例20]樹脂フィルム(12)~樹脂フィルム(20)の作製
重合体(11)の代わりに重合体(12)~重合体(20)を用い、アプリケーターの目盛、濃度および溶媒を変更したこと以外は実施例11に準じた方法にて単層の樹脂フィルム(12)~樹脂フィルム(20)を得た。
[Example 12] to [Example 20] Preparation of resin film (12) to resin film (20)
A single-layer resin film (a polymer film (12) to a polymer (20) were used instead of the polymer (11), and the method according to Example 11 was used except that the scale, concentration and solvent of the applicator were changed. 12) to a resin film (20) were obtained.
表3に得られた単層の樹脂フィルムの素性、膜厚を示す。
[比較例11]
透明ポリイミド(膜厚:50μm)についても、以下の試験に供した。
[比較例12]
樹脂フィルムを置かない場合についても、同様に以下の試験に供した。
Comparative Example 11
The transparent polyimide (film thickness: 50 μm) was also subjected to the following test.
Comparative Example 12
Also in the case where the resin film was not placed, it was similarly subjected to the following test.
<衝撃吸収試験>
クローム鋼球(型番:CR‐3/4、材質:クロム鋼(SUJ-2)、サイズ:3/4インチ、アズワン(株)製)を高さ10cmから落下させた。落下地点に樹脂フィルムサンプルを置き、その下にSUS430(厚み0.5cm)を設置した。SUS430の下に汎用圧電型ロードセル(型式:208C05、PCB Piezotronics社製)を設置し、落下時に樹脂フィルムサンプルにかかる衝撃力をオシロスコープ(型番:DS-5107B、岩崎通信機(株)製)を用いて測定した。汎用圧電型ロードセルとオシロスコープの間にはシグナルコンディショナ(型式:480C02、PCB Piezotronics社製)を接続した。
なお、樹脂フィルムサンプルは、スライドガラス(製品名:ASLAB、MICROSCOPE SLIDES,25mm×75mm、厚み:1mm、アズワン(株)製)を長さ25mm×30mm程度に切り、ガラスの上もしくは下に樹脂フィルムを置いたものを、それぞれ準備した。
<Shock absorption test>
A chrome steel ball (model number: CR-3 / 4, material: chrome steel (SUJ-2), size: 3/4 inch, manufactured by As One Co., Ltd.) was dropped from a height of 10 cm. The resin film sample was placed at the dropping point, and SUS430 (0.5 cm in thickness) was placed under it. A general-purpose piezoelectric load cell (model: 208C05, manufactured by PCB Piezotronics) is installed under SUS 430, and the impact force applied to the resin film sample when dropped is measured using an oscilloscope (model: DS-5107B, manufactured by Iwasaki Communication Co., Ltd.) Measured. A signal conditioner (model: 480C02, manufactured by PCB Piezotronics) was connected between the general-purpose piezoelectric load cell and the oscilloscope.
In addition, as for the resin film sample, slide glass (Product name: ASLAB, MICROSCOPE SLIDES, 25 mm × 75 mm, thickness: 1 mm, manufactured by As One Corp.) to a length of about 25 mm × 30 mm and cut the resin film on or under the glass The ones that I put were prepared respectively.
<ガラス保護性試験>
衝撃吸収試験後のガラスの状態を観察した。
なお、ガラスが割れた場合については、衝撃力の一部がガラス破損に寄与していると考えられることから、衝撃吸収試験においては測定不能とした。
<Glass protection test>
The state of the glass after the impact absorption test was observed.
In the case where the glass is broken, it is considered that measurement is impossible in the impact absorption test because it is considered that a part of the impact force contributes to the glass breakage.
実施例11~実施例20の単層の樹脂フィルム、比較例11の単層の透明ポリイミド、比較例12のガラスのみの場合の衝撃吸収試験、ガラス保護性試験の結果を以下に示す。
試験結果:
表4、表5より、ガラスのみでは落球によってガラスが割れてしまうが、実施例11~20の樹脂フィルムをガラスの上に置いた時だけでなく、下にフィルムを置いた場合もガラスを保護する機能がある事が明らかとなった。
また、透明ポリイミドは、ガラスの上にフィルムを置いた時にはガラスが割れてしまうが、下にフィルムを置いた場合は割れなかったことから、実施例11~20の樹脂フィルムよりもガラスを保護する機能が小さいことがわかった。
Test results:
According to Tables 4 and 5, although the glass alone breaks the glass by falling balls, it protects the glass not only when the resin film of Examples 11 to 20 is put on the glass but also when the film is put under it. It became clear that there was a function to
In addition, the transparent polyimide protects the glass more than the resin films of Examples 11 to 20 because the glass is broken when the film is placed on the glass, but is not broken when the film is placed under the glass. It turned out that the function is small.
[実施例21]重合体(21)/重合体(22)/重合体(21)からなる積層の樹脂フィルム(21)の作製
樹脂層11の形成:
製造例21で合成した、式(2-1)の交互共重合体2を含む重合体(21)(濃度:20%、溶媒:DMAc)を、減圧下、溶媒を留去し濃度42%とした溶液をあらかじめ調整して用いた。基材として離型フィルムを用いた。基材へ重合体(21)(濃度42%)をキャストし、可変型ベーカーフィルムアプリケーター(型式:3530/6、Elcometer社製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、膜厚35μmの樹脂層11を得た。
[Example 21] Preparation of laminated resin film (21) consisting of polymer (21) / polymer (22) / polymer (21)
Formation of resin layer 11:
The polymer (21) (the concentration: 20%, the solvent: DMAc) containing the alternating copolymer 2 of the formula (2-1) synthesized in Production Example 21 was distilled of the solvent under reduced pressure to give a concentration of 42%. The prepared solution was used in advance. A release film was used as a substrate. A polymer (21) (42% concentration) was cast on a substrate, and a coating film of uniform film thickness was produced using a variable-type baker film applicator (model: 3530/6, manufactured by Elcometer Corporation). After drying at 120 ° C. for 15 minutes, a resin layer 11 having a thickness of 35 μm was obtained.
樹脂層12の形成:
更に製造例22で合成した、式(2-2)の交互共重合体2を含む重合体(22)(濃度:20%、溶媒:DMAc)を、減圧下、溶媒を留去し濃度46%とした溶液を樹脂層11上へ塗布しアプリケーター(製品名:No.510ベーカー式フィルムアプリケーター、(株)安田精機製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、重合体(21)/重合体(22)からなる2層の膜(総膜厚:65μm)である樹脂層12を得た。
Formation of resin layer 12:
Furthermore, the polymer (22) (concentration: 20%, solvent: DMAc), which was synthesized in Production Example 22 and contains the alternating copolymer 2 of the formula (2-2), was evaporated under reduced pressure to remove the solvent, and the concentration was 46%. The solution was applied onto the resin layer 11 and a coated film having a uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 12 which is a two-layer film (total film thickness: 65 μm) consisting of polymer (21) / polymer (22) was obtained.
樹脂層13の形成:積層の樹脂フィルム(21)の作製
更に、樹脂層12へ重合体(21)(濃度42%)をキャストし、アプリケーター(製品名:No.510ベーカー式フィルムアプリケーター、(株)安田精機製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、重合体(21)/重合体(22)/重合体(21)からなる3層の膜(総膜厚:100μm)である樹脂層13を得た。離型フィルムを除去することで積層の樹脂フィルム(21)とした。
Formation of resin layer 13: Preparation of laminated resin film (21) Furthermore, a polymer (21) (42% concentration) was cast on the resin layer 12 and an applicator (product name: No. 510 Baker type film applicator, (stock A coating film of uniform film thickness was produced using Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 13 is obtained which is a three-layer film (total film thickness: 100 μm) consisting of polymer (21) / polymer (22) / polymer (21). The release film was removed to obtain a laminated resin film (21).
[実施例22]重合体(22)/重合体(21)/重合体(22)からなる積層の樹脂フィルム(22)の作製
樹脂層14の形成:
製造例22で合成した、式(2-2)の交互共重合体2を含む重合体(22)(濃度:20%、溶媒:DMAc)を、減圧下、溶媒を留去し濃度46%とした溶液をあらかじめ調整して用いた。基材として離型フィルムを用いた。基材へ重合体(22)(濃度46%)をキャストし、可変型ベーカーフィルムアプリケーター(型式:3530/6、Elcometer社製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、膜厚35μmの樹脂層14を得た。
[Example 22] Preparation of laminated resin film (22) consisting of polymer (22) / polymer (21) / polymer (22)
Formation of resin layer 14:
The polymer (22) (the concentration: 20%, the solvent: DMAc) containing the alternating copolymer 2 of the formula (2-2) synthesized in Production Example 22 is distilled of the solvent under reduced pressure to give a concentration of 46%. The prepared solution was used in advance. A release film was used as a substrate. The polymer (22) (concentration 46%) was cast on a substrate, and a coating film having a uniform film thickness was produced using a variable-type baker film applicator (model: 3530/6, manufactured by Elcometer Corporation). After drying at 120 ° C. for 15 minutes, a resin layer 14 with a thickness of 35 μm was obtained.
樹脂層15の形成:
更に製造例21で合成した、式(2-1)の交互共重合体2を含む重合体(21)(濃度:20%、溶媒:DMAc)を、減圧下、溶媒を留去し濃度42%とした溶液を用いて樹脂層14へ塗布しアプリケーター(製品名:No.510ベーカー式フィルムアプリケーター、(株)安田精機製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、重合体(22)/重合体(21)からなる2層の膜(総膜厚:65μm)である樹脂層15を得た。
Formation of resin layer 15:
Further, the polymer (21) (concentration: 20%, solvent: DMAc), which was synthesized in Production Example 21 and contained the alternating copolymer 2 of the formula (2-1), was distilled of the solvent under a reduced pressure, and the concentration was 42%. The solution was applied to the resin layer 14 and a coated film having a uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 15 which is a two-layer film (total film thickness: 65 μm) consisting of polymer (22) / polymer (21) was obtained.
樹脂層16の形成:積層の樹脂フィルム(22)の作製
更に製造例22で合成した重合体(22)(濃度:20%、溶媒:DMAc)を、減圧下、溶媒を留去し濃度46%とした溶液を樹脂層15上へ塗布しアプリケーター(製品名:No.510ベーカー式フィルムアプリケーター、(株)安田精機製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、重合体(22)/重合体(21)/重合体(22)からなる3層の膜(総膜厚:100μm)である樹脂層16を得た。離型フィルムを除去することで積層の樹脂フィルム(22)とした。
Formation of resin layer 16: Preparation of laminated resin film (22) Furthermore, the polymer (22) (concentration: 20%, solvent: DMAc) synthesized in Production Example 22 was evaporated under reduced pressure to remove the solvent, and the concentration was 46%. The solution was applied onto the resin layer 15 and a coated film having a uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.). After drying at 120 ° C. for 15 minutes, a resin layer 16 which is a three-layer film (total film thickness: 100 μm) consisting of polymer (22) / polymer (21) / polymer (22) was obtained. The release film was removed to obtain a laminated resin film (22).
[実施例23]重合体(21)を用いた単層の樹脂フィルム(23)の作製
製造例21で合成した重合体(21)(濃度:20%、溶媒:DMAc)を、減圧下、溶媒を留去し濃度50%とした溶液をあらかじめ調整して用いた。基材として離型フィルムを用いた。基材へ重合体(21)(濃度50%)をキャストし、アプリケーター(製品名:No.510ベーカー式フィルムアプリケーター、(株)安田精機製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、離型フィルムを除去することで、膜厚100μmの単層の樹脂フィルム(23)を得た。
Example 23 Preparation of Single-Layer Resin Film (23) Using Polymer (21) The polymer (21) (concentration: 20%, solvent: DMAc) synthesized in Production Example 21 was treated with a solvent under reduced pressure. The solution was evaporated in advance to a concentration of 50% and used. A release film was used as a substrate. A polymer (21) (50% concentration) was cast on a substrate, and a coating film of uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.) . After drying at 120 ° C. for 15 minutes, the release film was removed to obtain a single-layer resin film (23) with a film thickness of 100 μm.
[実施例24]重合体(22)を用いた単層の樹脂フィルム(24)の作製
重合体(21)代わりに重合体(22)を用いたこと以外は実施例23に準じた方法にて、膜厚100μmの単層の樹脂フィルム(24)を得た。
[Example 24] Preparation of single-layer resin film (24) using polymer (22) By a method according to Example 23, except that polymer (22) was used instead of polymer (21) A single-layer resin film (24) with a film thickness of 100 μm was obtained.
[実施例25]重合体(21)を用いた積層の樹脂フィルム(25)の作製
製造例21で合成した重合体(21)(濃度:20%、溶媒:DMAc)を、減圧下、溶媒を留去し濃度50%とした溶液をあらかじめ調整して用いた。基材として離型フィルムを用いた。基材へ重合体(21)(濃度50%)をキャストし、アプリケーター(製品名:No.510ベーカー式フィルムアプリケーター、(株)安田精機製)を用いて均一な膜厚の塗膜を作製した。120℃で15分間乾燥した後、離型フィルムを除去することで、膜厚80μmの単層の樹脂フィルムを得た。この膜を5枚重ねて総膜厚400μmの積層の樹脂フィルム(25)とした。
[Example 25] Preparation of laminated resin film (25) using polymer (21) The polymer (21) (concentration: 20%, solvent: DMAc) synthesized in Production Example 21 was treated with a solvent under reduced pressure. A solution which had been distilled to a concentration of 50% was prepared in advance and used. A release film was used as a substrate. A polymer (21) (50% concentration) was cast on a substrate, and a coating film of uniform film thickness was produced using an applicator (product name: No. 510 Baker type film applicator, manufactured by Yasuda Seiki Co., Ltd.) . After drying at 120 ° C. for 15 minutes, the release film was removed to obtain a single-layer resin film having a thickness of 80 μm. Five sheets of this film were stacked to obtain a laminated resin film (25) having a total film thickness of 400 μm.
[実施例26]重合体(22)を用いた積層の樹脂フィルム(26)の作製
重合体(21)代わりに重合体(22)を用いたこと以外は実施例25に準じた方法にて、総膜厚400μmの積層の樹脂フィルム(26)を得た。
[Example 26] Preparation of resin film (26) of lamination using polymer (22) A method according to Example 25 except that polymer (22) was used instead of polymer (21), A laminated resin film (26) having a total film thickness of 400 μm was obtained.
表6に得られた積層および単層の樹脂フィルムの素性、膜厚を示す。
[比較例13]
透明ポリイミド(膜厚:50μm)を2枚重ねて(総膜厚:100μm)、以下の試験に供した。
[比較例14]
透明ポリイミド(膜厚:50μm)を8枚重ねて(総膜厚:400μm)、以下の試験に供した。
Comparative Example 13
Two sheets of transparent polyimide (film thickness: 50 μm) were stacked (total film thickness: 100 μm) and subjected to the following test.
Comparative Example 14
Eight transparent polyimides (film thickness: 50 μm) were stacked (total film thickness: 400 μm) and subjected to the following test.
<衝撃吸収試験>
クローム鋼球を高さ30cmから落下させたこと、ガラス破損の影響を避けるため樹脂フィルムサンプルからガラスを除いたこと以外は、実施例11~実施例20と同様の条件で衝撃吸収試験を行った。
<ガラス保護性試験>
SUSバット上、ガラスの下に樹脂フィルムを置き、高さ50cmのアクリルパイプを用いてクローム球を落下させたこと以外は実施例11~実施例20に準じた方法にて、ガラスの保護性を試験した。
<Shock absorption test>
An impact absorption test was conducted under the same conditions as in Example 11 to Example 20 except that the chrome steel ball was dropped from a height of 30 cm, and that the glass was removed from the resin film sample to avoid the influence of glass breakage. .
<Glass protection test>
The protection of the glass was carried out by the method according to Example 11 to Example 20 except that a resin film was placed on a SUS vat, under a glass, and a chrome ball was dropped using a 50 cm high acrylic pipe. It was tested.
実施例21~実施例24の積層または単層の樹脂フィルム(膜厚100μm)、比較例13の積層の透明ポリイミド(膜厚100μm)の衝撃吸収試験、ガラス保護性試験の結果を以下に示す。
試験結果:
実施例21~24はいずれの場合も比較例13よりも衝撃力が小さかった。また、実施例21の積層フィルムは一番衝撃力が小さくなった。
Test results:
In each of Examples 21 to 24, the impact force was smaller than that of Comparative Example 13. Moreover, the laminated film of Example 21 had the smallest impact force.
実施例25、実施例26の積層の樹脂フィルム(膜厚400μm)、比較例14の積層の透明ポリイミド(膜厚400μm)の衝撃吸収試験の結果を以下に示す。
試験結果:
実施例25、26はいずれの場合も比較例14よりも衝撃力が小さかった。膜厚を400μmと厚くする事によって衝撃力を大幅に低くできる事が明らかとなった。
Test results:
In each of Examples 25 and 26, the impact force was smaller than that of Comparative Example 14. It has become clear that the impact force can be greatly reduced by increasing the film thickness to 400 μm.
本明細書中で引用する刊行物、特許出願および特許を含むすべての文献を、各文献を個々に具体的に示し、参照して組み込むのと、また、その内容のすべてをここで述べるのと同じ程度で、参照してここに組み込む。 All documents, including publications, patent applications and patents cited in the present specification, are specifically indicated individually for each document, and are incorporated by reference, and the entire contents thereof are described herein. To the same extent, incorporated herein by reference.
本発明の説明に関連して(特に以下の請求項に関連して)用いられる名詞および同様な指示語の使用は、本明細書中で特に指摘したり、明らかに文脈と矛盾したりしない限り、単数および複数の両方に及ぶものと解釈される。語句「備える」、「有する」、「含む」および「包含する」は、特に断りのない限り、オープンエンドターム(すなわち「~を含むが限定しない」という意味)として解釈される。本明細書中の数値範囲の具陳は、本明細書中で特に指摘しない限り、単にその範囲内に該当する各値を個々に言及するための略記法としての役割を果たすことだけを意図しており、各値は、本明細書中で個々に列挙されたかのように、明細書に組み込まれる。本明細書中で説明されるすべての方法は、本明細書中で特に指摘したり、明らかに文脈と矛盾したりしない限り、あらゆる適切な順番で行うことができる。本明細書中で使用するあらゆる例または例示的な言い回し(例えば「など」)は、特に主張しない限り、単に本発明をよりよく説明することだけを意図し、本発明の範囲に対する制限を設けるものではない。明細書中のいかなる言い回しも、本発明の実施に不可欠である、請求項に記載されていない要素を示すものとは解釈されないものとする。 The use of nouns and similar designations used in connection with the description of the invention (in particular in connection with the following claims) is not specifically pointed out herein, or unless it is clearly inconsistent with the context , Both singular and plural. The terms "comprising", "having", "including" and "including" are to be construed as open end terms (ie meaning "including but not limited to") unless otherwise indicated. The recitation of numerical ranges herein is merely intended to serve as a shorthand method of referring individually to each value falling within the range, unless otherwise indicated herein. And each value is incorporated into the specification as if individually listed herein. All methods described herein may be performed in any suitable order, unless otherwise indicated herein or otherwise obviously inconsistent with the context. Unless otherwise stated, all examples or exemplary phrases (e.g. "such as") used herein are merely intended to better illustrate the invention and provide a limitation on the scope of the invention. is not. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
本明細書中では、本発明を実施するため本発明者が知っている最良の形態を含め、本発明の好ましい実施の形態について説明している。当業者にとっては、上記説明を読んだ上で、これらの好ましい実施の形態の変形が明らかとなろう。本発明者は、熟練者が適宜このような変形を適用することを予期しており、本明細書中で具体的に説明される以外の方法で本発明が実施されることを予定している。従って本発明は、準拠法で許されているように、本明細書に添付された請求項に記載の内容の変更および均等物をすべて含む。さらに、本明細書中で特に指摘したり、明らかに文脈と矛盾したりしない限り、すべての変形における上記要素のいずれの組合せも本発明に包含される。 Preferred embodiments of the invention are described herein, including the best mode known to the inventors for carrying out the invention. Modifications of these preferred embodiments will be apparent to one of ordinary skill in the art upon reading the above description. The inventors expect skilled artisans to apply such variations as appropriate, and intend to practice the present invention in ways other than those specifically described herein. . Accordingly, the present invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Furthermore, any combination of the above-described elements in all variations is also encompassed within the invention, unless otherwise specifically indicated herein or otherwise obviously inconsistent with the context.
本発明のブロック共重合体は、コーティング材料やフィルム基材用のベース樹脂として有用であるだけでなく、両末端にアミノ基やイソシアネート基を有し、主鎖にウレタンやウレア結合も有することから、反応性オリゴマーとしても極めて有用である。
The block copolymer of the present invention is useful not only as a base resin for coating materials and film substrates, but also has amino groups and isocyanate groups at both ends and also has urethane and urea bonds in the main chain. It is also very useful as a reactive oligomer.
Claims (16)
ブロック共重合体。
-[(交互共重合体1)-(交互共重合体2)]- 式(3)
交互共重合体1:
ジイソシアネート化合物<A>と、ジアミン化合物<B>の重付加共重合体であって、式(1)
-[(A)-(B)]- 式(1)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端が-NH2または-NCOであるポリウレア系交互共重合体;
交互共重合体2:
ジイソシアネート化合物<A>と、ジアミン化合物<C1>の重付加共重合体であって、式(2-1)
-[(A)-(C1)]- 式(2-1)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端が-NCOまたは-NH2であるポリウレア系交互共重合体2-1、
および
ジイソシアネート化合物<A>と、ジオール化合物<C2>の重付加共重合体であって、式(2-2)
-[(A)-(C2)]- 式(2-2)
で表される繰り返し単位を含み、重量平均分子量が500~30万であり、両末端に-NCOまたは-OHを有するポリウレタン系交互共重合体2-2
から選ばれる少なくとも1種の交互共重合体;
(式中(A)は、それぞれ独立して分子内に環状構造を有する脂肪族イソシアネート構造単位の少なくとも1種;
(B)は、それぞれ独立して芳香族ジアミン、エーテル結合を有する芳香族ジアミン、および環状骨格を有する脂肪族ジアミンから選ばれる少なくとも1種の構造単位;
(C1)は、直鎖状脂肪族ジアミン、エーテル結合を有する脂肪族ジアミンおよびシロキサン骨格を有するジアミンから選ばれる少なくとも1種の構造単位;
(C2)は、直鎖状脂肪族ジオール、エーテル結合を有する脂肪族ジオールおよびシロキサン骨格を有するジオールから選ばれる少なくとも1種の構造単位を表す。
ただし、交互共重合体1の両末端が-NCOであるときは、交互共重合体2の両末端は-NH2または-OHであり;
交互共重合体1の両末端が-NH2であるときは、交互共重合体2の両末端は-NCOである。) A repeating unit represented by the formula (3), which is a polyaddition copolymer of the following alternating copolymer 1 and the following alternating copolymer 2, having a weight average molecular weight of 5,000 to 1,000,000, Is either -NH 2 -OH or -NCO which may be end-capped,
Block copolymer.
-[(Alternate copolymer 1)-(Alternate copolymer 2)]-Formula (3)
Alternating copolymer 1:
A polyaddition copolymer of a diisocyanate compound <A> and a diamine compound <B>, which is represented by the formula (1)
-[(A)-(B)]-Formula (1)
A polyurea-based alternating copolymer containing a repeating unit represented by the following formula, having a weight average molecular weight of 500 to 300,000, and having both ends of -NH 2 or -NCO;
Alternating copolymer 2:
A polyaddition copolymer of a diisocyanate compound <A> and a diamine compound <C 1 >, which is represented by the formula (2-1)
-[(A)-(C 1 )]-Formula (2-1)
And a polyurea-based alternating copolymer 2-1 having a weight average molecular weight of 500 to 300,000 and having both ends of -NCO or -NH 2 .
And a polyaddition copolymer of a diisocyanate compound <A> and a diol compound <C 2 >, which is represented by the formula (2-2)
-[(A)-(C 2 )]-Formula (2-2)
And a polyurethane-based alternating copolymer 2-2 having a weight average molecular weight of 500 to 300,000 and having -NCO or -OH at both ends.
At least one alternating copolymer selected from:
(Wherein (A) is each independently at least one kind of aliphatic isocyanate structural unit having a cyclic structure in the molecule;
(B) each independently represents at least one structural unit selected from an aromatic diamine, an aromatic diamine having an ether bond, and an aliphatic diamine having a cyclic skeleton;
(C 1 ) represents at least one structural unit selected from linear aliphatic diamines, aliphatic diamines having an ether bond, and diamines having a siloxane skeleton;
(C 2 ) represents at least one structural unit selected from linear aliphatic diols, aliphatic diols having an ether bond, and diols having a siloxane skeleton.
However, when both ends of alternating copolymer 1 are —NCO, both ends of alternating copolymer 2 are —NH 2 or —OH;
When both ends of alternating copolymer 1 are —NH 2 , both ends of alternating copolymer 2 are —NCO. )
請求項1に記載のブロック共重合体。 Both ends of alternating copolymer 1 are -NCO and both ends of alternating copolymer 2 are -NH 2 or -OH,
The block copolymer according to claim 1.
請求項1に記載のブロック共重合体。 Both ends of alternating copolymer 1 are —NH 2 , and both ends of alternating copolymer 2 are —NCO,
The block copolymer according to claim 1.
請求項1~3のいずれか1項に記載のブロック共重合体。 The alternating copolymer 2 is a polyurea alternating copolymer 2-1,
The block copolymer according to any one of claims 1 to 3.
請求項1~3のいずれか1項に記載のブロック共重合体。 The alternating copolymer 2 is a polyurethane-based alternating copolymer 2-2,
The block copolymer according to any one of claims 1 to 3.
下記式(I)~(X)において、R1、R2、R3、R4はそれぞれ独立して、水素または炭素数が1~7のアルキルであり、
Xが、それぞれ独立して、炭素数が1~7のアルキレンであり、
Yが、それぞれ独立して、酸素、硫黄、炭素数が1~7の直鎖または分岐のアルキレン、-C(CF3)2-または-SO2-である、
請求項1~5のいずれか1項に記載のブロック共重合体。
The diisocyanate compound <A> is a compound represented by the following formulas (I) to (X),
In the following formulas (I) to (X), R 1 , R 2 , R 3 and R 4 are each independently hydrogen or alkyl having 1 to 7 carbon atoms,
X is each independently alkylene having 1 to 7 carbon atoms,
Y is each independently oxygen, sulfur, linear or branched alkylene having 1 to 7 carbon atoms, -C (CF 3 ) 2 -or -SO 2-
The block copolymer according to any one of claims 1 to 5.
前記ブロック共重合体を溶解する溶媒と;を含む、
樹脂組成物。 A block copolymer according to any one of claims 1 to 6;
A solvent for dissolving the block copolymer;
Resin composition.
請求項7に記載の樹脂組成物。 The solvent is propylene glycol monomethyl ether (1-methoxy-2-propanol), N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide, 4-methyl -2-pentanone, N, N-dimethylpropionamide, tetramethylurea, at least one of dimethyl sulfoxide,
The resin composition according to claim 7.
塗膜。 A solid content obtained by removing the solvent from the resin composition according to claim 7 or claim 8,
Paint film.
樹脂フィルム。 It formed from the solid which removed the said solvent from the resin composition of Claim 7 or Claim 8,
Resin film.
樹脂フィルム。 A resin film comprising at least two layers formed from a solid obtained by removing the solvent from the resin composition according to claim 7 or claim 8,
Resin film.
請求項11に記載の樹脂組成物から前記溶媒を除去した固形分から形成された樹脂フィルム(S)であって、前記ブロック共重合体は、請求項5に記載のブロック共重合体である、樹脂フィルム(S)と;を備える、
樹脂フィルム。 It is a resin film (H) formed from the solid which removed the said solvent from the resin composition of Claim 7 or Claim 8, Comprising: The said block copolymer is a block copolymer of Claim 4, With the resin film (H);
It is resin film (S) formed from the solid which removed the said solvent from the resin composition of Claim 11, Comprising: The said block copolymer is a block copolymer of Claim 5, Resin, Film (S) and
Resin film.
請求項12に記載の樹脂フィルム。 Comprising three layers laminated in the order of the resin film (H) / the resin film (S) / the resin film (H),
The resin film according to claim 12.
請求項12に記載の樹脂フィルム。 Comprising three layers laminated in the order of the resin film (S) / the resin film (H) / the resin film (S),
The resin film according to claim 12.
OLED素子。 A resin film according to any one of claims 10 to 14;
OLED device.
発光装置。
An OLED device according to claim 15;
Light emitting device.
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| KR1020207007361A KR102630776B1 (en) | 2017-09-12 | 2018-09-12 | Block copolymer, resin composition, coating film, resin film, OLED device, light emitting device, and method for producing block copolymer |
| JP2019542266A JP7192166B2 (en) | 2017-09-12 | 2018-09-12 | Block copolymer, resin composition, coating film, resin film, OLED element, light-emitting device, and method for producing block copolymer |
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| JP2007197727A (en) * | 2006-01-20 | 2007-08-09 | Essilor Internatl (Co Generale D'optique) | Curable composition based on polyurethane-urea and on block copolymer, and transparent material obtained from the composition |
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| JP3278757B2 (en) | 1991-10-22 | 2002-04-30 | イハラケミカル工業株式会社 | Method for producing polyurea resin |
| JP3917181B2 (en) * | 1995-04-25 | 2007-05-23 | スリーエム カンパニー | Polydiorganosiloxane polyurea segment copolymer and method for producing the same |
| JP2002088135A (en) * | 2000-02-21 | 2002-03-27 | Nitto Denko Corp | Urethane copolymer and optical material using the same |
| JP4273777B2 (en) | 2003-01-29 | 2009-06-03 | 宇部興産株式会社 | Insulating film composition, insulating film, and method of forming insulating film |
| JP2006290696A (en) | 2005-04-13 | 2006-10-26 | Wako Kagaku Kogyo Kk | Glass and coating agent |
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| JP2020015709A (en) * | 2018-07-25 | 2020-01-30 | 朋剛 松田 | Lavender extract fermented material |
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|---|---|---|---|---|
| JP2005002340A (en) * | 2003-06-12 | 2005-01-06 | Wacker Chemie Gmbh | Production method of organopolysiloxane / polyurea / polyurethane-block copolymer, and its use |
| JP2007197727A (en) * | 2006-01-20 | 2007-08-09 | Essilor Internatl (Co Generale D'optique) | Curable composition based on polyurethane-urea and on block copolymer, and transparent material obtained from the composition |
| JP2007268321A (en) * | 2006-03-30 | 2007-10-18 | Asahi Kasei Chemicals Corp | Gas separation membrane and manufacturing method thereof |
| JP2009001711A (en) * | 2007-06-22 | 2009-01-08 | Dainichiseika Color & Chem Mfg Co Ltd | Waterborne intermediate coating for automobiles |
| JP2012515814A (en) * | 2009-01-22 | 2012-07-12 | バイエル・マテリアルサイエンス・アクチェンゲゼルシャフト | Polyurethane potting material |
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