WO2018235940A1 - electromagnet - Google Patents
electromagnet Download PDFInfo
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- WO2018235940A1 WO2018235940A1 PCT/JP2018/023781 JP2018023781W WO2018235940A1 WO 2018235940 A1 WO2018235940 A1 WO 2018235940A1 JP 2018023781 W JP2018023781 W JP 2018023781W WO 2018235940 A1 WO2018235940 A1 WO 2018235940A1
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- refrigerant liquid
- coil
- electromagnet
- flow
- liquid inlet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/10—Liquid cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2876—Cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
Definitions
- the present invention relates to an electromagnet, and more particularly to a cooling structure thereof.
- the heat transfer coefficient which indicates the ease of transfer of heat from the heating element to the refrigerant, changes significantly depending on the type of refrigerant and the flow velocity.
- a gas is selected as the refrigerant, it is about 10 to 250 kcal / (m 2 ⁇ h ⁇ ° C.) in the flowing air. Also, it is about 50 to 1500 kcal / (m 2 ⁇ h ⁇ ° C.) for flowing oil, and about 250 to 5000 kcal / (m 2 ⁇ h ⁇ ° C.) for flowing water. That is, the use of a liquid rather than a gas as the refrigerant provides better cooling efficiency.
- refrigerant liquid refrigerant liquid
- insulating oil is widely used from the viewpoint of securing the insulation of the coil.
- the problem to be solved by the present invention is to provide an electromagnet capable of improving the cooling efficiency of the coil.
- the inventors investigated in detail the cooling state of the coil stack by the refrigerant liquid. It was found that the flow rate of the refrigerant liquid flowing between the easily stagnant coils was smaller than expected, and as a result, the variation in cooling occurred and the cooling efficiency was lowered. Therefore, the present inventors have conceived of the present invention, aiming at a structure in which the refrigerant liquid can easily pass between the coils.
- the following electromagnet is provided.
- a coil laminated body formed by laminating a plurality of coils obtained by winding a plurality of lead wires in a donut shape integrally in the vertical direction via a spacer;
- a coil case having a donut-shaped coil accommodating portion for accommodating the coil laminate;
- the refrigerant liquid is introduced from the refrigerant liquid inlet provided in the coil case, the refrigerant liquid is discharged from the refrigerant liquid outlet provided in the coil case, and after cooling the refrigerant liquid, the refrigerant liquid is circulated again from the refrigerant liquid inlet.
- An electromagnet having a cooling mechanism, A first straightening vane that suppresses the flow of the refrigerant liquid introduced from the refrigerant liquid inlet along the outer peripheral surface of the coil laminate; A second straightening vane that suppresses the flow of the refrigerant liquid along the top surface of the coil laminate; An electromagnet comprising: a third straightening vane for suppressing the coolant liquid from rising from a central portion of the coil laminate.
- the refrigerant liquid can easily pass between the coils where heat is most easily accumulated, and the cooling efficiency is improved. Further, by improving the cooling efficiency, it is possible to suppress the decrease in current value under a constant applied voltage, and as a result, the magnetic flux density of the electromagnet can be maintained high. That is, since the amount of heat generation per unit volume of the electromagnet (coil) can be increased by improving the cooling efficiency, it is possible to achieve high magnetic flux density and miniaturization.
- FIG. 1A is a perspective view
- FIG. 2B is an AA arrow view
- FIG. 2C is a BB arrow view.
- (a) is a perspective view
- (b) is the figure seen from the refrigerant
- FIG. 1 shows the main part of an electromagnet 10 according to an embodiment of the present invention, in which (b) is an AA arrow view and (c) is a BB arrow view.
- the coil laminated body 20 with which the electromagnet 10 is equipped is shown, (a) is a perspective view, (b) is the figure seen from the refrigerant liquid inlet side.
- FIG. 3 shows the case main body 31 of the coil case 30 provided in the electromagnet 10, and FIG. 4 shows a state in which the coil laminate 20 is accommodated in the case main body 31. As shown in FIG.
- the electromagnet 10 shown in FIG. 1 includes a coil laminate 20 and a coil case 30 that accommodates the coil laminate 20.
- the coil laminate 20 includes a plurality of coils 21 formed by winding a plurality of conducting wires such as copper wires or aluminum wires in a donut shape integrally in the vertical direction via the spacer 22 (in the present embodiment Three sheets are stacked and sandwiched between the upper and lower pressure plates 23a and 23b, and the upper and lower pressure plates 23a and 23b are fastened by bolts 24 to be integrated.
- each coil is electrically connected in series in this embodiment, you may connect in parallel.
- the coil case 30 accommodating the coil laminate 20 includes a case body 31 and an upper lid 32.
- the case main body 31 has an outer cylindrical portion 31a, an inner cylindrical portion 31b and a bottom portion 31c, and the coil laminate 20 is formed by the outer cylindrical portion 31a, the inner cylindrical portion 31b and the bottom portion 31c.
- the donut-shaped coil accommodating part 31d to accommodate is formed.
- the upper lid 32 is covered, whereby the coil stack 20 is housed in the coil case 30 (see FIG. 1).
- the coil laminate 20 is positioned and fixed to the inner peripheral surface of the outer cylindrical portion 31 a of the case main body 31 by fixing means such as bolts.
- a refrigerant liquid inlet 31 e and a refrigerant liquid outlet 31 f are provided in the case main body 31 of the coil case 30.
- a refrigerant liquid circulation and cooling mechanism 50 (see FIG. 12) described later is connected to the refrigerant liquid inlet 31e and the refrigerant liquid outlet 31f. That is, the refrigerant liquid circulation and cooling mechanism 50 introduces the refrigerant liquid into the coil case 30 from the refrigerant liquid inlet 31e, discharges the refrigerant liquid from the refrigerant liquid outlet 31f, and after cooling the refrigerant liquid, the refrigerant liquid inlet 31f again. Introduce from.
- the coil laminated body 20 (each coil 21) accommodated in the coil case 30 is cooled by the refrigerant liquid.
- the refrigerant liquid circulates in the coil case 30 so as to be filled to the extent that the coil stack 20 is immersed.
- insulating oil such as mineral oil or silicone oil is suitable.
- the spacers 22 are predetermined between the coils 21 as shown in FIG. 1 (b).
- the plurality of spacers (five in the present embodiment) are arranged at intervals of one another, and the plurality of spacers 22 are arranged in the flow direction of the refrigerant liquid from the refrigerant liquid inlet 31e toward the refrigerant liquid outlet 31f (coil lamination passing through the refrigerant liquid outlet 31f They are arranged parallel to each other along the diametrical center line L direction of the body 20 and in line symmetry with respect to the diametrical center line L of the coil stack 20.
- a plurality of refrigerant liquid flow paths are uniformly formed in parallel along the flow direction (diameter direction center line L direction) of the refrigerant liquid from the refrigerant liquid inlet 31e to the refrigerant liquid outlet 31f between the coils 21. It is formed.
- the first to fourth rectifying plates 41 to 44 are provided so that the refrigerant liquid can easily pass between the coils 21.
- the function and effect of each of the rectifying plates will be described with reference to the drawings.
- FIG. 5 is an image diagram showing the flow of the refrigerant liquid when the rectifying plate is not provided. This image is created based on the result of fluid analysis by computer.
- the solid line shows the flow on the outside of the coil laminate
- the broken line shows the flow on the inside of the coil laminate (between coils)
- the thickness of the wire is the flow rate Represents the abundance of Further, in this image view, the flange portion 31b-1 provided at the upper end of the inner cylindrical portion 31b of the case main body 31 shown in FIG. 3 is omitted to easily show the flow of the refrigerant liquid.
- FIG. 5 to 11 the following image diagrams (FIGS. 5 to 11):
- the rectifying plate In the case where the rectifying plate is not provided, as shown in FIG. 5, the refrigerant liquid passes through the flow channels 1 and 2 along the outer peripheral surface of the coil laminate having the largest passage area, so efficient cooling is achieved. It is not done. So, in this embodiment, in order to control passage of the refrigerant fluid to the channels 1 and 2 along the outer peripheral surface of the coil laminate, the first current plate 41 is provided in the middle of the channels 1 and 2 respectively. (See Figure 6). That is, the first straightening vane 41 suppresses the flow of the refrigerant liquid along the outer peripheral surface of the coil laminate. In the present embodiment, as shown in FIG.
- the first straightening vane 41 is disposed at the refrigerant liquid inlet 31e of the two spacers 22A and 22A positioned on the outermost side among the plurality of spacers 22. It is provided continuously at the near end. As a result, it is possible to almost completely suppress the flow of the refrigerant liquid along the outer peripheral surface of the coil stack. As described above, it is most preferable to provide the first straightening vane 41 so as to be continuous with the end of the spacer 22A, 22A on the side close to the refrigerant liquid inlet 31e. For example, the effect of suppressing the passage of the refrigerant liquid to the channels 1 and 2 can be obtained.
- the first current plate 41 is close to the two spacers 22A and 22A located on the outermost peripheral side among the plurality of spacers 22. It is preferable to provide at least two, and as in the present embodiment, it is most preferable to provide the spacer 22A, 22A at the end near the refrigerant liquid inlet 31e so as to be continuous.
- the fourth straightening vane 44 in order to divide the flow of the refrigerant liquid introduced from the refrigerant liquid inlet in the vicinity of the refrigerant liquid inlet in the outer peripheral direction of the coil laminate, It is provided.
- the flow of the refrigerant liquid can be equally divided in the outer peripheral direction of the coil stack.
- the fourth flow straightening plate 44 is not provided, the flow of the refrigerant liquid is diverted to some extent in the outer peripheral direction of the coil stack, so the fourth flow straightening plate 44 can be omitted.
- the passage of the refrigerant liquid to the flow channels 1 and 2 is suppressed by providing the first rectifying plate 41 as described above, as shown in FIG. 6 as it is, on the upper surface of the coil laminate. Passage of the refrigerant liquid to the flow path 3 along the side increases. So, in this embodiment, in order to control passage of the refrigerant fluid to this channel 3, as shown in Drawing 7, the 2nd straightening vane 42 is provided. That is, the second straightening vane 42 suppresses the flow of the refrigerant liquid along the upper surface of the coil stack. In the present embodiment, the second straightening vanes 42 are provided such that both ends thereof are continuous with the two first straightening vanes 41, 41.
- the second straightening vane 42 it is preferable to provide the second straightening vane 42 so that both ends thereof are close to the two first straightening vanes 41, 41 As in the present embodiment, it is most preferable that the both ends be provided so as to be continuous with the two first current plates 41, 41.
- the passage of the refrigerant liquid to the flow paths 1 to 3 is suppressed, but only by this, as shown in FIG.
- the passage of the refrigerant liquid to the flow path 4 in the direction of rising from the central portion of the coil stack is increased.
- the 3rd straightening vane 43 is provided (refer to Drawing 8). That is, the third straightening vane 43 suppresses the coolant liquid from rising from the central portion of the coil stack.
- the third straightening vane 43 has a cylindrical shape that continuously rises from the inner hole surface of the coil laminate.
- the third straightening vane 43 is not limited to a cylindrical shape, and may be, for example, an annular shape that blocks the flow path 4, but the third laminated plate may be accommodated in the coil case (coil accommodation portion) of the coil laminate. From the viewpoint of ease, it is preferable to have a cylindrical shape as in the present embodiment.
- the passage of the refrigerant liquid to the flow paths 1 to 4 is The refrigerant liquid is allowed to pass between the coils 21 (flow paths 5 to 8 shown in FIG. 8) in which the refrigerant liquid is most likely to retain heat.
- the cooling efficiency of the coil laminated body 20 each coil 21 improves, the fall of an electric current value can be suppressed and, as a result, the magnetic flux density of the electromagnet 10 can be maintained high.
- the cooling efficiency it is possible to eliminate the heat spot, to suppress the deterioration of the refrigerant liquid such as the insulating oil, and to suppress the generation of sludge and the reduction of the insulation resistance due to the deterioration of the refrigerant liquid.
- the reduction of the current value is about 20% to about 10% as compared with the conventional electromagnet (FIG. 5) having no rectifying plate. It reduced.
- the temperature of the refrigerant liquid (insulation oil) was able to be reduced to 50 degrees or less at which the maximum temperature is reduced from about 120 degrees to about 40 degrees and sludge is generated.
- the second straightening vane 42-1 can be provided integrally with the third straightening vane 43.
- the rectifying plate 42-2 may be provided closer to the refrigerant liquid outlet than the inner hole of the coil laminate.
- the rectifying plate 42-2 not only suppresses the flow of the refrigerant liquid along the upper surface of the coil stack, but also suppresses the rising of the refrigerant liquid from the inner hole (central portion) of the coil stack. Also play. That is, the rectifying plate 42-2 functions as a "second rectifying plate” in the present invention and also functions as a "third rectifying plate".
- the rectifying plate 42-2 corresponds to both the “second rectifying plate” and the “third rectifying plate” in the present invention, and the “second rectifying plate” in the embodiment of FIG. And “the third straightening vane” is provided.
- the shape and position of the “second rectifying plate” are not limited as long as the refrigerant liquid can be prevented from flowing along the upper surface of the coil laminate, and the “third rectifying plate” is also limited.
- the shape and position of the coolant liquid are not limited as long as the coolant liquid can be prevented from rising from the central portion (inner hole) of the coil laminate.
- the shape and position of the “first rectifying plate” are not limited as long as the refrigerant liquid can be inhibited from flowing along the outer peripheral surface of the coil laminate.
- each refrigerant liquid inlet 31e is preferably provided so as to be axisymmetric with respect to the diametrical center line passing through the refrigerant liquid outlet 31f.
- the fourth rectifying plate 44 divides the refrigerant liquid flow into two parts (divided into two) in the outer peripheral direction of the coil laminate, It is preferable to provide on the diametrical centerline which passes through.
- a plurality of refrigerant liquid inlets 31f can also be provided.
- FIG. 12 also shows a refrigerant liquid circulation cooling mechanism 50 which is a component of the electromagnet 10.
- the refrigerant liquid circulation and cooling mechanism 50 is connected to a refrigerant liquid inlet 31 e and a refrigerant liquid outlet 31 f provided in the coil case 30 of the electromagnet 10.
- the refrigerant liquid circulation and cooling mechanism 50 introduces the refrigerant liquid into the coil case 30 from the refrigerant liquid inlet 31e, discharges the refrigerant liquid from the refrigerant liquid outlet 31f, cools the refrigerant liquid, and then again from the refrigerant liquid inlet 31f.
- a pump 51 and a heat exchanger 52 are provided for introduction.
- the refrigerant liquid circulation and cooling mechanism 50 the coil stack 20 (each coil 21) accommodated in the coil case 30 is cooled by the refrigerant liquid.
- the structure of the electromagnet 10 is simplified and shown in FIG. 12, For example, the above-mentioned each baffle plate and spacer are abbreviate
- the cylinder 61 is disposed in the inner cylindrical portion 31 b of the coil case 30 of the electromagnet 10, and the screen 62 made of a plate-like magnetic material is a screen holding rod 63 in the cylinder 61.
- the rims 64 are provided at predetermined intervals in the vertical direction on the outer circumference of the cylinder 61, and the electromagnet 10 surrounds the outer circumference of the cylinder 61 between the upper and lower rims 64 and keeps a small gap therebetween. It is attached via a spring 65.
- a vibrator 66 is attached to the lower portion of the tube 61.
- each screen 62 in the tube 61 is a magnetic material and is in the magnetic field of the electromagnet 10. Magnetize because it is located. Therefore, if powder is introduced from the upper end opening of the cylinder 61, the powder is diffused by the action of vibration while falling through the respective screens 62 sequentially from the top while the magnetic foreign matter is magnetized during this time. The powder adsorbed and remaining by the respective screens 62 and from which the magnetic foreign matter has been removed is derived from the lower end opening of the cylinder 61.
- the supply of the powder is stopped, and when the energization to the electromagnet 10 is stopped, most of the magnetic foreign matter is dropped and discharged. Then, after deenergizing the vibrator 66, the upper end of the holding rod 63 holding the screen 62 is held and the upper end of the holding rod 63 is pulled out. Since all of the screens 62 are held by the holding bar 63, the entire screen 22 together with the holding bar 63 is simultaneously taken out from the inside of the tube 61. The removed screen 62 is cleaned to further remove magnetic foreign matter. The cleaned screen 62 is returned to the inside of the cylinder 61 again, the powder is supplied, and the removal operation of the magnetic foreign matter is started.
- the electromagnet 10 of this embodiment is naturally applicable also to electromagnetic separators other than this electromagnetic separator 60,
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Abstract
Description
本発明は電磁石に関し、特にその冷却構造に関する。 The present invention relates to an electromagnet, and more particularly to a cooling structure thereof.
電磁石を用いた機器は、その用途に関わらず、コイルを構成する導線に電流を流す構造上、発熱量は概ね体積に比例して寸法比の3乗で増大する一方、表面積は寸法比の2乗しか増大しないので、表面を放熱面とすると、冷却効率が悪化する。そこで従前より、表面以外に放熱面積を増やすために、導線(コイル)を分割しその周辺に冷媒を流す構造(特許文献1)や、冷媒を流すことが可能な中空導線と中実導線を組み合わせた構造(特許文献2)が提案されている。 Devices using electromagnets, regardless of their applications, have a structure in which current flows through the wires that make up the coil, the calorific value increases in proportion to the volume and increases with the cube of the dimensional ratio, while the surface area is 2 As the surface only serves as a heat dissipation surface, the cooling efficiency deteriorates. Therefore, conventionally, in order to increase the heat radiation area other than the surface, the lead wire (coil) is divided and a structure (patent document 1) to flow the refrigerant around it, or a combination of hollow lead wire and solid lead wire capable of flowing the refrigerant A structure (Patent Document 2) has been proposed.
ここで、発熱体から冷媒への熱の伝わり易さを表す熱伝達係数は、冷媒の種類と流速によって大きく変化する。冷媒として気体を選択した場合、流れている空気では、10~250kcal/(m2・h・℃)程度である。また、流れている油で50~1500kcal/(m2・h・℃)程度、流れている水で250~5000kcal/(m2・h・℃)程度である。すなわち、冷媒としては気体よりも液体を用いる方が冷却効率が良い。このことから、電磁石のコイルを冷却する冷媒としては、液体の冷媒(冷媒液)を用いるのが一般的であり、特にコイルの絶縁性確保の点から絶縁油が多用されている。 Here, the heat transfer coefficient, which indicates the ease of transfer of heat from the heating element to the refrigerant, changes significantly depending on the type of refrigerant and the flow velocity. When a gas is selected as the refrigerant, it is about 10 to 250 kcal / (m 2 · h · ° C.) in the flowing air. Also, it is about 50 to 1500 kcal / (m 2 · h · ° C.) for flowing oil, and about 250 to 5000 kcal / (m 2 · h · ° C.) for flowing water. That is, the use of a liquid rather than a gas as the refrigerant provides better cooling efficiency. From this, it is general to use a liquid refrigerant (refrigerant liquid) as a refrigerant for cooling the coil of the electromagnet, and in particular, insulating oil is widely used from the viewpoint of securing the insulation of the coil.
しかし、前記特許文献1の構造において冷媒として冷媒液を用いると、前記特許文献1の構造では、コイルが分割され、コイルの外周に冷媒液の通路が施されているものの、循環手段が強制循環でも自然循環でも、このような構造では、冷媒液が流れやすい場所と流れにくい場所が生じて、冷却のバラツキが生じ、冷却効率が低下する問題点がある。また、前記特許文献2の構造の場合、中空コイル導線内の冷媒のみ強制循環されているので、中空コイル導線は良く冷却されるが、中空コイル導線の外側であるコイル収容空間は強制循環なされておらず、この場合も、冷却のバラツキが生じて冷却効率が低下する問題点がある。
However, when refrigerant liquid is used as the refrigerant in the structure of
本発明が解決しようとする課題は、コイルの冷却効率を向上できる電磁石を提供することにある。 The problem to be solved by the present invention is to provide an electromagnet capable of improving the cooling efficiency of the coil.
この課題を解決するために本発明者らが、コイルを上下方向に複数積層したコイル積層体を備える従来の電磁石において、冷媒液によるコイル積層体の冷却状態について詳細に調査したところ、最も熱のこもりやすいコイル間を流れる冷媒液の流量が予想以上に少なく、結果として冷却のバラツキが生じて冷却効率が低下していることが判明した。そこで本発明者らは、冷媒液がコイル間を通過しやすくなる構造を志向し、本発明に想到した。 In order to solve this problem, in the conventional electromagnet provided with a coil stack in which a plurality of coils are stacked in the vertical direction, the inventors investigated in detail the cooling state of the coil stack by the refrigerant liquid. It was found that the flow rate of the refrigerant liquid flowing between the easily stagnant coils was smaller than expected, and as a result, the variation in cooling occurred and the cooling efficiency was lowered. Therefore, the present inventors have conceived of the present invention, aiming at a structure in which the refrigerant liquid can easily pass between the coils.
すなわち、本発明の一観点によれば次の電磁石が提供される。
「導線をドーナッツ形状に複数巻いて一体にしたコイルを、スペーサを介して上下方向に複数積層してなるコイル積層体と、
このコイル積層体を収容するドーナッツ形状のコイル収容部を有するコイルケースと、
このコイルケースに設けた冷媒液入口から冷媒液を導入し、その冷媒液を前記コイルケースに設けた冷媒液出口から排出し、その冷媒液を冷却後再び前記冷媒液入口から導入する冷媒液循環冷却機構とを備える電磁石において、
前記冷媒液入口から導入された冷媒液が前記コイル積層体の外周面に沿って流れるのを抑制する第1の整流板と、
前記冷媒液が前記コイル積層体の上面に沿って流れるのを抑制する第2の整流板と、
前記冷媒液が前記コイル積層体の中心部から湧き上がるのを抑制する第3の整流板とを設けていることを特徴とする電磁石。」
That is, according to one aspect of the present invention, the following electromagnet is provided.
"A coil laminated body formed by laminating a plurality of coils obtained by winding a plurality of lead wires in a donut shape integrally in the vertical direction via a spacer;
A coil case having a donut-shaped coil accommodating portion for accommodating the coil laminate;
The refrigerant liquid is introduced from the refrigerant liquid inlet provided in the coil case, the refrigerant liquid is discharged from the refrigerant liquid outlet provided in the coil case, and after cooling the refrigerant liquid, the refrigerant liquid is circulated again from the refrigerant liquid inlet. An electromagnet having a cooling mechanism,
A first straightening vane that suppresses the flow of the refrigerant liquid introduced from the refrigerant liquid inlet along the outer peripheral surface of the coil laminate;
A second straightening vane that suppresses the flow of the refrigerant liquid along the top surface of the coil laminate;
An electromagnet comprising: a third straightening vane for suppressing the coolant liquid from rising from a central portion of the coil laminate. "
本発明によれば、前記第1~3の整流板を設けたことで、冷媒液が、最も熱のこもりやすいコイル間を通過しやすくなり、冷却効率が向上する。
また、冷却効率が向上することで、一定の印加電圧のもとでは電流値の低下を抑制することができ、その結果、電磁石の磁束密度を高く維持できる。すなわち、冷却効率が向上することで、電磁石(コイル)の単位体積あたりの発熱量を上げることができるので、高磁束密度化や小型化が可能となる。
さらに、冷却効率が向上することで、ヒートスポットをなくすことができ、絶縁油等の冷媒液の劣化を抑制できるとともに、冷媒液の劣化によるスラッジの発生や絶縁抵抗の低下を抑制できる。
According to the present invention, by providing the first to third flow control plates, the refrigerant liquid can easily pass between the coils where heat is most easily accumulated, and the cooling efficiency is improved.
Further, by improving the cooling efficiency, it is possible to suppress the decrease in current value under a constant applied voltage, and as a result, the magnetic flux density of the electromagnet can be maintained high. That is, since the amount of heat generation per unit volume of the electromagnet (coil) can be increased by improving the cooling efficiency, it is possible to achieve high magnetic flux density and miniaturization.
Furthermore, by improving the cooling efficiency, it is possible to eliminate the heat spot, to suppress the deterioration of the refrigerant liquid such as the insulating oil, and to suppress the generation of sludge and the reduction of the insulation resistance due to the deterioration of the refrigerant liquid.
図1に、本発明の一実施形態である電磁石10の要部を示しており、(b)はA-A矢視図、(c)はB-B矢視図である。図2には、電磁石10が備えるコイル積層体20を示しており、(a)は斜視図、(b)は冷媒液入口側から見た図である。図3には、電磁石10が備えるコイルケース30のケース本体31を示しており、図4には、コイル積層体20をケース本体31に収容した状態を示している。
FIG. 1 shows the main part of an
図1に示している電磁石10は、コイル積層体20と、このコイル積層体20を収容するコイルケース30とを備える。
The
コイル積層体20は図2に示しているように、銅線やアルミニウム線などの導線をドーナッツ形状に複数巻いて一体にしたコイル21を、スペーサ22を介して上下方向に複数(本実施形態では3枚)積層し、これを上下の押え板23a,23bで挟んで、これら上下の押え板23a,23bをボルト24で締結することにより、一体としたものである。なお、本実施形態において各コイルは電気的に直列に接続されているが、並列に接続してもよい。
As shown in FIG. 2, the
このコイル積層体20を収容するコイルケース30は、ケース本体31と上蓋32とを備える。ケース本体31は図3に示しているように、外筒部31aと内筒部31bと底部31cとを有し、これら外筒部31a、内筒部31b及び底部31cによって、コイル積層体20を収容するドーナッツ形状のコイル収容部31dが形成されている。このコイル収容部31dにコイル積層体20を収容後(図4参照)、上蓋32を被せることで、コイル積層体20がコイルケース30に収容される(図1参照)。なお、図示を省略しているが、コイル積層体20は、ケース本体31の外筒部31aの内周面に対して、ボルトなどの固定手段により位置決め固定されている、
The
コイルケース30のケース本体31には、冷媒液入口31eと冷媒液出口31fが設けられている。これら冷媒液入口31eと冷媒液出口31fには、後述する冷媒液循環冷却機構50(図12参照)が接続される。すなわち、この冷媒液循環冷却機構50は、冷媒液入口31eからコイルケース30内に冷媒液を導入し、その冷媒液を冷媒液出口31fから排出し、その冷媒液を冷却後再び冷媒液入口31fから導入する。これにより、コイルケース30に収容されたコイル積層体20(各コイル21)が冷媒液によって冷却される。なお、冷媒液は、コイルケース30内においてコイル積層体20が浸かる程度に満たされるように循環する。また、冷媒液としては、鉱物油やシリコーンオイルなどの絶縁油が好適である。
A refrigerant
ここで、コイル積層体20の各コイル21間に設置しているスペーサ22について説明を加えると、本実施形態ではスペーサ22は図1(b)に示しているように、各コイル21間において所定の間隔をおいて複数条(本実施形態では5条)並べており、これら複数条のスペーサ22は冷媒液入口31eから冷媒液出口31fに向かう冷媒液の流れ方向(冷媒液出口31fを通るコイル積層体20の直径方向中心線L方向)に沿って互いに平行、かつコイル積層体20の直径方向中心線Lに対して線対称となるように並べている。これにより、各コイル21間には、冷媒液入口31eから冷媒液出口31fに向かう冷媒液の流れ方向(直径方向中心線L方向)に沿って平行に、複数の冷媒液の流路が均一に形成される。
Here, to add the description of the
以上の構成において本実施形態では、冷媒液が各コイル21間を通過しやすくなるように、第1~4の整流板41~44を設けている。以下、各整流板の作用効果について、図面を参照しつつ説明する。
In the above-described configuration, in the present embodiment, the first to
図5に、整流板を設けていない場合の冷媒液の流れを示すイメージ図である。なお、このイメージ図は、コンピュータによる流体解析結果に基づき作成したもので、実線はコイル積層体の外側の流れ、破線はコイル積層体の内部(コイル間)の流れを示し、線の太さは流量の多さを表している。また、このイメージ図では、図3に示しているケース本体31の内筒部31bの上端に設けているフランジ部31b-1は、冷媒液の流れをわかりやすく示すために省略している。以下のイメージ図(図5~11)でも同じである、
FIG. 5 is an image diagram showing the flow of the refrigerant liquid when the rectifying plate is not provided. This image is created based on the result of fluid analysis by computer. The solid line shows the flow on the outside of the coil laminate, the broken line shows the flow on the inside of the coil laminate (between coils), and the thickness of the wire is the flow rate Represents the abundance of Further, in this image view, the
整流板を設けていない場合、図5に示しているように冷媒液は、最も通過面積の広い、コイル積層体の外周面に沿った流路1,2を通過するため、効率的な冷却がなされない。そこで本実施形態では、コイル積層体の外周面に沿った流路1,2への冷媒液の通過を抑制するために、流路1,2の途中にそれぞれ第1の整流板41を設けている(図6参照)。すなわち、第1の整流板41は、冷媒液がコイル積層体の外周面に沿って流れるのを抑制する。本実施形態において第1の整流板41は、図1(b)に示しているように、複数条のスペーサ22のうち最も外周側に位置する2つのスペーサ22A,22Aの、冷媒液入口31eに近い側の端部に連続するように設けている。これにより、冷媒液がコイル積層体の外周面に沿って流れるのをほほ完全に抑制することができる。このように第1の整流板41は、スペーサ22A,22Aの冷媒液入口31eに近い側の端部に連続するように設けることが最も好ましいが、前記流路1,2の途中に設けていれば前記流路1,2への冷媒液の通過を抑制する作用効果は得られる。ただし、前記流路1,2への冷媒液の通過を抑制する点からは、第1の整流板41は、複数条のスペーサ22のうち最も外周側に位置する2つスペーサ22A,22Aに近接して少なくとも2つ設けることが好ましく、本実施形態のように、スペーサ22A,22Aの冷媒液入口31eに近い側の端部に連続するように設けることが最も好ましい。
In the case where the rectifying plate is not provided, as shown in FIG. 5, the refrigerant liquid passes through the
再び図6を参照すると、本実施形態では、冷媒液入口の近傍に、当該冷媒液入口から導入された冷媒液の流れをコイル積層体の外周方向に分流するために第4の整流板44を設けている。この第4の整流板44を設けることで冷媒液の流れをコイル積層体の外周方向に均等に分流することができる。ただし、第4の整流板44を設けなくとも、冷媒液の流れはコイル積層体の外周方向にある程度は分流されるので、第4の整流板44は省略可能である。
Referring again to FIG. 6, in the present embodiment, in order to divide the flow of the refrigerant liquid introduced from the refrigerant liquid inlet in the vicinity of the refrigerant liquid inlet in the outer peripheral direction of the coil laminate, It is provided. By providing the
前述のように第1の整流板41を設けることで、前記流路1,2への冷媒液の通過は抑制されるものの、このままでは図6に示しているように、コイル積層体の上面に沿った流路3への冷媒液の通過が増大する。そこで本実施形態では、この流路3への冷媒液の通過を抑制するために、図7に示しているように第2の整流板42を設けている。すなわち、第2の整流板42は、冷媒液がコイル積層体の上面に沿って流れるのを抑制する。本実施形態において第2の整流板42は、その両端部が2つの第1の整流板41,41に連続するように設けている。これにより、冷媒液がコイル積層体の上面に沿って流れるのをほほ完全に抑制することができる。このように第2の整流板42は、その両端部が2つの第1の整流板41,41に連続するように設けることが最も好ましいが、前記流路3の途中に設けていれば前記流路3への冷媒液の通過を抑制する作用効果は得られる。ただし、前記流路3への冷媒液の通過を抑制する点からは、第2の整流板42は、その両端部が2つの第1の整流板41,41に近接するように設けることが好ましく、本実施形態のように、その両端部が2つの第1の整流板41,41に連続するように設けることが最も好ましい。
Although the passage of the refrigerant liquid to the
このように第1の整流板41と第2の整流板42を設けることで、前記流路1~3への冷媒液の通過は抑制されるものの、これだけでは図7に示しているように、コイル積層体の中心部から湧き上がる方向の流路4への冷媒液の通過が増大する。そこで本実施形態では、この流路4への冷媒液の通過を抑制するために第3の整流板43を設けている(図8参照)。すなわち、第3の整流板43は、冷媒液がコイル積層体の中心部から湧き上がるのを抑制する。本実施形態において第3の整流板43は、コイル積層体の内孔面から連続して立ち上がる円筒形状を有する。第3の整流板43は円筒形状には限定されず、例えば前記流路4を塞ぐような円環形状とすることもできるが、コイル積層体のコイルケース(コイル収容部)への収容のしやすさの点からは本実施形態のように円筒形状とすることが好ましい。
By thus providing the
このように本実施形態では、第1の整流板41,41、第2の整流板42及び第3の整流板43を設けていることで、前記流路1~4への冷媒液の通過はほとんど抑制され、その結果、冷媒液は最も熱のこもりやすい各コイル21間(図8に示している流路5~8)に冷媒液が通過するようになる。これにより、コイル積層体20(各コイル21)の冷却効率が向上するので電流値の低下を抑制することができ、その結果、電磁石10の磁束密度を高く維持できる。さらに、冷却効率が向上することで、ヒートスポットをなくすことができ、絶縁油等の冷媒液の劣化を抑制できるとともに、冷媒液の劣化によるスラッジの発生や絶縁抵抗の低下を抑制できる。実際、本発明者らの試験の結果、本実施形態の電磁石10によれば、整流板を設けていない従来の電磁石(図5)に比べ、電流値の低下は約20%から約10%に軽減した。また冷媒液(絶縁油)の温度は、最高温度が約120度から約40度に低減し、スラッジが発生するといわれている50度以下にすることができた。
As described above, in the present embodiment, by providing the
以上、本発明の実施形態を説明したが、本発明はこれには限定されない。例えば図9に示しているように第2の整流板42-1を、第3の整流板43と一体に設けることができる。また、図10に示しているように整流板42-2を、コイル積層体の内孔よりも冷媒液出口側に設けることもできる。この整流板42-2は、冷媒液がコイル積層体の上面に沿って流れるのを抑制する作用効果とともに、冷媒液がコイル積層体の内孔(中心部)から湧き上がるのを抑制する作用効果も奏する。すなわち、整流板42-2は、本発明でいう「第2の整流板」として機能するとともに「第3の整流板」としても機能する。言い換えれば、この整流板42-2は、本発明でいう「第2の整流板」と「第3の整流板」の両方に相当し、この図10の実施形態でも「第2の整流板」と「第3の整流板」を設けていることとなる。このように「第2の整流板」は、冷媒液がコイル積層体の上面に沿って流れるのを抑制することができるなら、その形状や位置は限定されず、「第3の整流板」も、冷媒液がコイル積層体の中心部(内孔)から湧き上がるのを抑制することができるなら、その形状や位置は限定されない。同様に「第1の整流板」についても、冷媒液がコイル積層体の外周面に沿って流れるのを抑制することができるなら、その形状や位置は限定されない。
As mentioned above, although embodiment of this invention was described, this invention is not limited to this. For example, as shown in FIG. 9, the second straightening vane 42-1 can be provided integrally with the
また、図11に示しているように、冷媒液入口31eは複数設けることもできる。この場合、各冷媒液入口31eは、冷媒液出口31fを通る直径方向中心線に対して線対称となるように設けることが好ましい。また、図11のように冷媒液入口31eを複数設ける場合、第4の整流板44は、冷媒液の流れをコイル積層体の外周方向に2分(2分割)するように、冷媒液出口31fを通過する直径方向中心線上に設けることが好ましい。なお、冷媒液入口31fも複数設けることができる。
Further, as shown in FIG. 11, a plurality of refrigerant
次に、図1に示した実施形態の電磁石10の適用例として電磁分離機について説明する。図12に、本実施形態の電磁石10を備える電磁分離機60の構成を概略断面により示している。また図12には、電磁石10の構成要素である冷媒液循環冷却機構50も示している。この冷媒液循環冷却機構50は、電磁石10のコイルケース30に設けている冷媒液入口31eと冷媒液出口31fに接続されている。そしてこの冷媒液循環冷却機構50は、冷媒液入口31eからコイルケース30内に冷媒液を導入し、その冷媒液を冷媒液出口31fから排出し、その冷媒液を冷却後再び冷媒液入口31fから導入するために、ポンプ51と熱交換器52を備える。この冷媒液循環冷却機構50により、コイルケース30に収容されたコイル積層体20(各コイル21)が冷媒液によって冷却される。なお、図12において電磁石10の構成は簡略化して示しており、例えば前述の各整流板やスペーサは省略している。
Next, an electromagnetic separator will be described as an application example of the
図12の電磁分離機60では、電磁石10のコイルケース30が有する内筒部31bの中に筒61が配置され、この筒61の中に板状の磁性材料からなるスクリーン62がスクリーン保持棒63に上下方向に重ねられて多層に配置されている。筒61の外周には上下方向に所定間隔をおいて突縁64を設け、上下の突縁64の間に、筒61の外周を取り囲み、かつ相互間に小間隙を保持する状態で電磁石10がスプリング65を介して取り付けられている。筒61の下部にはバイブレータ66が装着されている。
In the
この電磁分離機60において、バイブレータ66を始動させることにより筒61にバイブレーションを与えるとともに、電磁石10に通電を開始すれば、筒61内の各スクリーン62は磁性材料でありかつ電磁石10の磁界内に位置しているために磁化する。そこで、筒61の上端開口より粉体を導入すれば、この粉体は筒61内をバイブレーションの作用にて拡散されつつ各スクリーン62を上方から順次通過しながら落下し、この間に磁性異物は磁化している各スクリーン62により吸着されて残存し、磁性異物が除去された粉体は筒61の下端開口部より導出される。一定量又は一定時間の分離操作が終わると、粉体の供給を停止したのち、電磁石10への通電を断つと、大部分の磁性異物は落下し排出される。そして、バイブレータ66への通電を断ったのち、スクリーン62を保持している保持棒63の上端を持ってこれを上方に引き出す。保持棒63には、スクリーン62のすべてが保持されているため、保持棒63と共に全スクリーン22は筒61の内部から同時に取り出されることになる。取り出されたスクリーン62は清掃されて、さらに磁性異物が除去される。清掃されたスクリーン62は、再び筒61の内部に戻されて粉体が供給されて磁性異物の除去作業が開始される。
In this
なお、本実施形態の電磁石10は、この電磁分離機60以外の電磁分離機にも当然適用可能であり、電磁分離機以外、例えば前記特許文献1、2に開示されている吊下電磁石に適用することもできる。
In addition, the
10 電磁石
20 コイル積層体
21 コイル
22 スペーサ
23a,23b 押え板
24 ボルト
30 コイルケース
31 ケース本体
31a 外筒部
31b 内筒部
31b-1 フランジ部
31c 底部
31d コイル収容部
31e 冷媒液入口
31f 冷媒液出口
32 上蓋
41 第1の整流板
42,42-1 第2の整流板
42-2 第2の整流板(第3の整流板)
43 第3の整流板
44 第4の整流板
50 冷媒液循環冷却機構
51 ポンプ
52 熱交換器
60 電磁分離機
61 筒
62 スクリーン
63 スクリーン保持棒
64 突縁
65 スプリング
66 バイブレータ
DESCRIPTION OF
43
Claims (5)
このコイル積層体を収容するドーナッツ形状のコイル収容部を有するコイルケースと、
このコイルケースに設けた冷媒液入口から冷媒液を導入し、その冷媒液を前記コイルケースに設けた冷媒液出口から排出し、その冷媒液を冷却後再び前記冷媒液入口から導入する冷媒液循環冷却機構とを備える電磁石において、
前記冷媒液入口から導入された冷媒液が前記コイル積層体の外周面に沿って流れるのを抑制する第1の整流板と、
前記冷媒液が前記コイル積層体の上面に沿って流れるのを抑制する第2の整流板と、
前記冷媒液が前記コイル積層体の中心部から湧き上がるのを抑制する第3の整流板とを設けていることを特徴とする電磁石。 A coil laminated body formed by laminating a plurality of coils obtained by winding a plurality of conductive wires in a donut shape and integrating the plurality of coils in the vertical direction via a spacer;
A coil case having a donut-shaped coil accommodating portion for accommodating the coil laminate;
The refrigerant liquid is introduced from the refrigerant liquid inlet provided in the coil case, the refrigerant liquid is discharged from the refrigerant liquid outlet provided in the coil case, and after cooling the refrigerant liquid, the refrigerant liquid is circulated again from the refrigerant liquid inlet. An electromagnet having a cooling mechanism,
A first straightening vane that suppresses the flow of the refrigerant liquid introduced from the refrigerant liquid inlet along the outer peripheral surface of the coil laminate;
A second straightening vane that suppresses the flow of the refrigerant liquid along the top surface of the coil laminate;
An electromagnet comprising: a third straightening vane for suppressing the coolant liquid from rising from a central portion of the coil laminate.
前記第1の整流板は、前記複数条のスペーサのうち最も外周側に位置する2つのスペーサに近接して少なくとも2つ設け、
前記第2の整流板は、その両端部が前記2つの第1の整流板に近接するように設けている、請求項1に記載の電磁石。 The plurality of spacers are arranged at intervals, and the plurality of spacers are parallel to each other along the flow direction of the refrigerant liquid from the refrigerant liquid inlet to the refrigerant liquid outlet, and the diametrical center line of the coil laminate Arranged in line symmetry with respect to
At least two of the first straightening vanes are provided in the vicinity of two spacers positioned on the outermost side among the plurality of spacers,
The electromagnet according to claim 1, wherein the second straightening vane is provided such that both ends thereof are close to the two first straightening vanes.
前記第2の整流板は、その両端部が前記2つの第1の整流板に連続するように設けている、請求項2に記載の電磁石。 At least two of the first straightening vanes are provided so as to be continuous with the end on the side closer to the refrigerant liquid inlet in the two spacers positioned on the outermost peripheral side among the plurality of spacers.
The electromagnet according to claim 2, wherein the second straightening vane is provided such that both ends thereof are continuous with the two first straightening vanes.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201880003840.XA CN109844874B (en) | 2017-06-23 | 2018-06-22 | Electromagnet |
| KR1020197005158A KR101999825B1 (en) | 2017-06-23 | 2018-06-22 | Electromagnet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017-123386 | 2017-06-23 | ||
| JP2017123386A JP6502423B2 (en) | 2017-06-23 | 2017-06-23 | electromagnet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2018235940A1 true WO2018235940A1 (en) | 2018-12-27 |
Family
ID=64737590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2018/023781 Ceased WO2018235940A1 (en) | 2017-06-23 | 2018-06-22 | electromagnet |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP6502423B2 (en) |
| KR (1) | KR101999825B1 (en) |
| CN (1) | CN109844874B (en) |
| WO (1) | WO2018235940A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110124200A (en) * | 2019-04-01 | 2019-08-16 | 北京大学(天津滨海)新一代信息技术研究院 | Double-sided liquid cooling device for magnetic stimulation coil |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116013636A (en) * | 2023-03-06 | 2023-04-25 | 清华大学 | Helmholtz magnetic field coil device |
| KR102850323B1 (en) * | 2024-11-26 | 2025-08-27 | 주식회사 디더블유머티리얼즈 | Emf filter device with improved heat exchange efficiency |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5546526A (en) * | 1978-09-29 | 1980-04-01 | Hitachi Ltd | Transformer winding |
| JPS6084808A (en) * | 1983-10-17 | 1985-05-14 | Japan Atom Energy Res Inst | Superconducting coil |
| JPH044710U (en) * | 1990-04-26 | 1992-01-16 | ||
| JPH04297002A (en) * | 1987-06-30 | 1992-10-21 | Toshiba Corp | Superconducting coil |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5257654A (en) | 1975-11-05 | 1977-05-12 | Nippon Steel Corp | Lifting electro-magnet |
| JPH0795967B2 (en) * | 1988-08-03 | 1995-10-18 | コクヨ株式会社 | Chair with backrest |
| JPH06286970A (en) | 1993-04-02 | 1994-10-11 | Kohan Sendan Kikai Kk | Lifting electromagnet |
| JP4603433B2 (en) | 2005-07-11 | 2010-12-22 | 日東工器株式会社 | Electromagnetic reciprocating fluid device |
| JP4796393B2 (en) * | 2006-01-17 | 2011-10-19 | 株式会社日立製作所 | Superconducting magnet |
| KR101367142B1 (en) * | 2011-10-12 | 2014-02-26 | 삼성전자주식회사 | Superconductive electromagnet apparatus |
| JP5852425B2 (en) * | 2011-12-01 | 2016-02-03 | 株式会社日立製作所 | Superconducting electromagnet apparatus, cooling method thereof, and magnetic resonance imaging apparatus |
-
2017
- 2017-06-23 JP JP2017123386A patent/JP6502423B2/en active Active
-
2018
- 2018-06-22 KR KR1020197005158A patent/KR101999825B1/en active Active
- 2018-06-22 WO PCT/JP2018/023781 patent/WO2018235940A1/en not_active Ceased
- 2018-06-22 CN CN201880003840.XA patent/CN109844874B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5546526A (en) * | 1978-09-29 | 1980-04-01 | Hitachi Ltd | Transformer winding |
| JPS6084808A (en) * | 1983-10-17 | 1985-05-14 | Japan Atom Energy Res Inst | Superconducting coil |
| JPH04297002A (en) * | 1987-06-30 | 1992-10-21 | Toshiba Corp | Superconducting coil |
| JPH044710U (en) * | 1990-04-26 | 1992-01-16 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110124200A (en) * | 2019-04-01 | 2019-08-16 | 北京大学(天津滨海)新一代信息技术研究院 | Double-sided liquid cooling device for magnetic stimulation coil |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109844874A (en) | 2019-06-04 |
| CN109844874B (en) | 2020-03-13 |
| JP6502423B2 (en) | 2019-04-17 |
| KR101999825B1 (en) | 2019-07-12 |
| KR20190025030A (en) | 2019-03-08 |
| JP2019009272A (en) | 2019-01-17 |
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