WO2018137259A1 - Battery module - Google Patents
Battery module Download PDFInfo
- Publication number
- WO2018137259A1 WO2018137259A1 PCT/CN2017/072968 CN2017072968W WO2018137259A1 WO 2018137259 A1 WO2018137259 A1 WO 2018137259A1 CN 2017072968 W CN2017072968 W CN 2017072968W WO 2018137259 A1 WO2018137259 A1 WO 2018137259A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- battery module
- battery
- heat dissipation
- batteries
- bumps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6551—Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
- H01M10/6562—Gases with free flow by convection only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery module.
- Battery modules are typically formed from a large number of batteries in series or in parallel. However, in the process of charging and discharging, the battery often generates a large amount of heat energy. If the heat energy cannot be effectively dissipated, the temperature of the battery will rise, thereby changing the electrical characteristics of the battery. For the battery module, if the temperature difference between the individual batteries is too large or the operating temperature is too high, the power supply performance of the battery module is lowered, the overall service life is shortened, and the risk of spontaneous combustion may be caused.
- an embodiment of the present invention provides a battery module that facilitates mutual engagement and fixation and ensures effective heat dissipation, and includes a plurality of batteries having opposite ends, two housings, and two electrode sheets. Two ends of the battery are respectively fixed in the housing, each housing includes a plurality of bumps, and a plurality of first air flow passages are provided between the bumps. The electrode sheets are respectively disposed between the two ends of the battery and the housing.
- the bumps protrude in a line direction along both ends of the battery.
- the bumps are arranged in an array, and the first air flow paths are arranged in two different directions.
- the bumps may be hollow structures, each bump having two openings, the openings being disposed face to face to define a plurality of second air flow passages through the bumps.
- the heat dissipation module further includes a plurality of heat dissipating components disposed between the electrode pads and the housing, and a portion of the heat dissipating component is located in the second air flow path.
- each of the heat dissipating members has a heat dissipating fin, and the second air flow path passes through a gap between the heat dissipating fins.
- the electrode sheets respectively have a first connecting portion and a second connecting portion, and the first connecting portion is not coplanar with the second connecting portion.
- the housing includes a plurality of clamping portions for holding the battery, and the electrode sheets have a plurality of through holes through which the clamping portions pass.
- the height of the clamping portion is no more than half the height of the battery.
- the battery module further includes a heat dissipation base disposed between the electrode sheets, the heat dissipation base includes a plurality of accommodating spaces, and the batteries are respectively located in the accommodating space, and the heat dissipation base contact.
- the heat sink base includes at least one protrusion that protrudes from the outer edge of the battery.
- a bump is provided on the housing via the battery module to form a first air flow path, and the bump may have an opening to form a second air flow path.
- the design of the first air flow passage and the second air flow passage can improve the heat exchange efficiency of the electrode sheets, thereby improving the heat dissipation efficiency of the battery module.
- the battery module can selectively dispose the heat dissipating component in the housing and the bump on the heat dissipating base shell to form the first air flow path, which can greatly improve the heat dissipation efficiency of the battery module. Further improve the heat dissipation efficiency of the battery module.
- FIG. 1 and 2 are respectively a perspective view and an exploded view of an embodiment of a battery module of the present invention.
- Fig. 3 is a perspective view showing an embodiment of a casing of a battery module of the present invention.
- Fig. 4 is a perspective view showing an embodiment of an electrode sheet of a battery module of the present invention.
- 5A to 5F are respectively schematic views of different stages of assembly of an embodiment of the battery module of the present invention.
- 6A and 6B are respectively a perspective view and a side view of an embodiment of application of the battery module of the present invention.
- 7A and 7B are respectively a disassembled view and a side view of another embodiment of the battery module of the present invention.
- Figure 8 is a disassembled view of another embodiment of the battery module of the present invention.
- 9A and 9B are a top view and a cross-sectional view, respectively, of an application of the battery module of Fig. 8.
- Figure 10 is a disassembled view of still another embodiment of the battery module of the present invention.
- Figure 11 is a cross-sectional view showing an application of the battery module of Figure 10.
- Figure 12 is a disassembled view of still another embodiment of the battery module of the present invention.
- Figure 13 is a cross-sectional view showing an application of the battery module of Figure 12 .
- the battery module 100 includes a plurality of batteries 200, two housings 300, and two electrode sheets 400.
- the battery 200 has opposite ends 210 and 220.
- the two ends 210 and 220 of the battery 200 are positive and negative electrodes of the battery 200, respectively.
- the plurality of batteries 200 are arranged in parallel with each other, and the positive electrode and the negative electrode of each of the batteries 200 are each oriented in the same direction. For example, if one end 210 of the batteries 200 is a positive electrode, the other end 220 of the battery 200 is a negative electrode.
- the housings 300 are respectively located at two sides of the battery 200, and the two ends 210, 220 of the battery 200 are respectively fixed in the two housings 300.
- the material of the housing 300 may be an insulating material to electrically isolate the battery 200 from the external environment.
- the material of the housing 300 may be a thermoplastic plastic, and the housing 300 may be manufactured by injection molding.
- the housings 300 on both sides of the battery 200 have substantially the same shape, that is, the two housings 300 can be fabricated by sharing a single mold. If it is necessary to identify the two housings 300, for example, in order to facilitate the distinction between the positive and negative polarities of the battery module 100, the two housings 300 may be made of materials of different colors, and the two housings 300 are separated by different colors.
- the two electrode sheets 400 are respectively located between the two ends 210, 220 of the battery 200 and the housing 300, and the electrode sheets 400 respectively contact the two ends 210, 220 of the battery 200.
- the material of the electrode sheet 400 is a material having a low resistance and high thermal conductivity, such as a metal.
- the electrode sheet 400 can be formed by punching and bending. Since the positive and negative poles of the two ends 210, 220 of the battery 200 are in close contact with the electrode sheet 400, the electrode sheet 400 can serve as a common electrode of the battery 200 to converge the positive and negative electrodes of the battery 200, and the positive and negative electrodes of the battery 200. It can be connected to the outside through the electrode sheet 400.
- the battery module 100 Since the battery module 100 generates a large amount of heat during operation, and the heat is concentrated at the electrodes of the two ends 210, 220 of the battery 200, the heat generated by the operation of the battery module 100 also accumulates on the electrode sheet 400. If the thermal energy cannot be dissipated in real time, the operating temperature of the battery module 100 will be higher and higher, thereby reducing the life of the battery 200. In order to solve the heat dissipation problem, the battery module 100 has a plurality of designs that improve heat dissipation efficiency.
- the housing 300 has a plurality of bumps 310 protruding along the connecting direction of the two ends 210, 220 of the battery 200, that is, the extending direction of the bumps 310 is along the long axis direction of the battery 200. Extend outward.
- the first air flow passages P1 are continuous air flow passages, that is, each of the first air flow passages P1 extends from one side of each housing 300 to another. One side.
- the shape of the bump 310 is a moment And the bumps 310 are arranged in an array.
- the first air flow path P1 located between the bumps 310 is also distributed in a lattice shape (or mesh shape), that is, the first air flow path P1 is along two phases. The different directions are arranged, and part of the first air flow path P1 is orthogonal to the other part of the first air flow path P1.
- the shape of the bump 310 may be a diamond shape, a circular shape or the like, and the shape of the corresponding first air flow path P1 may also change, but is still continuous.
- the continuous first air flow path P1 is disposed at a position adjacent to the electrode sheet 400, when the air flows through the first air flow path P1, the heat accumulated at the electrode sheet 400 can be quickly taken away via the heat exchange effect, The heat dissipation efficiency of the battery module 100 is further improved. Also, since the first air flow path P1 extends in two different directions, the flow rate of the air flowing through the first air flow path P1 can be effectively increased.
- FIG. 3 is a perspective view of an embodiment of a battery module of the present invention.
- a second air flow path P2 may be further disposed on the bump 310 of the housing 300 to further enhance the heat dissipation efficiency of the housing 300.
- the bump 310 may be a hollow structure, and the surface of the bump 310 may be provided with one or more openings 312 to allow air to enter the bump 310 via the opening 312 to exchange heat with the electrode sheet 400, directly through the air flow. Flowing on the electrode sheet 400 can achieve the purpose of heat dissipation more effectively.
- each of the bumps 310 is provided with two openings 312, and the two openings 312 are respectively located on opposite sides of the bump 310.
- the openings 312 may be disposed face to face to define the second air flow path P2 through the bumps 310.
- the opening 312 on each bump 310 can be aligned with the opening 312 on the adjacent bump 310 such that the second air flow path P2 of the adjacent bump 310 is also continuous.
- the second air flow path P2 also extends from one side of the respective housings 300 to the other side. Since the second air flow path P2 is continuous and penetrates the bump 310, when the air flows through the second air flow path P2, the air can directly exchange heat with the electrode piece 400 in the casing 300 to further lift the casing 300. Cooling efficiency.
- the material of the housing 300 may be a plastic having a better thermal conductivity.
- a thermally conductive plastic having a thermal conductivity greater than 2 W/mk may be selected as the material of the housing 300, and the battery 200 in the central region of the battery module 100 may also be used. The heat can be dissipated through the housing 300, thereby reducing the temperature difference between the batteries 200.
- the housing 300 includes a plurality of clamping portions 320 that are disposed on an inner surface of the housing 300 to secure the battery 200 in the housing 300 by the clamping portion 320.
- the clamping portion 320 may be a columnar structure (such as the clamping portion 320a) or a spring piece (such as the clamping portion 320b), and the clamping portions 320 are spaced apart by a predetermined interval so that the battery can be fixed around the clamping portion 320. Out of the space.
- the height of the clamping portion 320 that is, the distance that the clamping portion 320 extends from the housing 300 is not more than half of the height of the battery, so that after the two housings 300 are engaged with each other, the clips in the two housings 300 are Since the holding portions 320 do not come into contact with each other, there is no problem that the gap between the batteries is blocked by the nip portion 320, resulting in a low heat dissipation efficiency.
- the battery 200 is provided with the clamping portion 320 at both ends. The center of the battery 200 is not in contact with the clamping portion 320, and the clamping portion 320 is in partial contact with both ends of the battery 200, so that more heat convection can be obtained. area.
- Each of the housings 300 has a plurality of engaging portions 330.
- the height of the engaging portions 330 is greater than the height of the clamping portions 320.
- the engaging portions 330 of the respective housings 300 have hooks 332 and slots 334.
- each The engaging portion 330 on the housing 300 forms an engaging structure with the engaging portion 330 on each of the corresponding housings 300, for example, one of the cards on the housing 300 on the left side of the drawing shown in FIG.
- the engaging portion 330 has a hook 332, and the corresponding engaging portion 330 on the housing 300 on the right side of the drawing has a latching groove 334.
- each housing 300 includes two hooks 332 and two slots 334.
- the two hooks 332 are respectively disposed at two opposite corners of the housing 300, and the card slots 334 are disposed at the other two opposite corners of the housing.
- the two hooks 332 may be disposed on the long side or the short side of the housing 300, and the two card slots 334 are disposed on the other long side or the other short side.
- the engaging portion 330 can be further provided with a plurality of screw holes 336. After the two housings 300 are engaged with each other through the engaging structure, the screws can be further locked to the screw holes 336 to lock the two housings 300.
- FIG. 4 there is shown a perspective view of an embodiment of an electrode sheet of a battery module of the present invention.
- the electrode sheet 400 has a plurality of through holes 410.
- the through holes 410 can be formed by stamping a metal plate, and the through holes 410 can pass through the clamping portion 320 in FIG.
- the shape of the through hole 410 and the shape of the clamping portion 320 are matched to each other such that the inner edge of the through hole 410 is in contact with the clamping portion 320 to thereby position the electrode sheet 400 in the housing 300.
- the electrode sheet 400 includes a first portion 402 and two second portions 404 bent from the first portion 402, the first portion 402 being substantially perpendicular to the long axis direction of the battery 200.
- the area of the first portion 402 is greater than the area of the second portion 404, and the through hole 410 is located on the first portion 402.
- the first portion 402 and the second portion 404 are substantially perpendicular to each other.
- the electrode sheet 400 has a first connecting portion 420 and a second connecting portion 430.
- the first connecting portion 420 and the second connecting portion 430 are respectively located at the first portion 402 and the second portion 404.
- the first connecting portion 420 and the second connecting portion 430 function to contact the electrode sheet 400 with the outside. Therefore, the first connecting portion 420 and the second connecting portion 430 are respectively disposed on different planes, such as the first portion that is perpendicular to each other. 402 and the second portion 404 will help to increase the flexibility of the battery module wiring.
- 5A to 5F are respectively schematic views of different stages of assembly of an embodiment of the battery module of the present invention.
- 5A is a case in which a housing 300a is provided and a battery 200 is placed in the housing 300a, and the battery 200 can be positioned by being clamped by a clamping portion 320 (see FIG. 3) on the housing 300a, in other words, the battery 200 is housed in a clip.
- the battery 200 is positioned in contact with the clamping portion 320 in the space between the holding portions 320.
- the battery 200 can be positioned directly within the housing 300a without the need for additional
- the fixture has a fixed battery 200.
- the housing 300a of the plastic material can directly serve as an insulating material and protect the battery 200 therein.
- the spot welding process is used, and the electrode sheet 400 is fixed on one side of the battery 200, so that the electrodes at the same end of the battery 200 are in contact with the electrode sheet 400, and the electrode sheet 400 is used as a common positive electrode or a common negative electrode of the battery 200.
- a plurality of conductive structures 440 are disposed on the first connecting portion 420 and the second connecting portion 430 of the electrode sheet 400.
- the conductive structure 440 can be a nut and is fixed to the first connecting portion 420 and the second connecting portion 430 by spot welding.
- another housing 300b is mounted on the other end of the battery 200.
- the engaging structures on the two housings 300a, 300b are disposed corresponding to each other.
- the pair of hooks 332 and the slots 334 are respectively disposed at corresponding positions of the two housings 300a, 300b.
- the housings 300a, 300b are turned over, and the upper housing 300a is removed, as shown in FIG. 5D, to mount the other electrode sheet 400 at the other end of the battery 200.
- the electrode sheet 400 can also be fixed on the other side of the battery 200 by a spot welding process, so that the electrodes at the end of the battery 200 are in contact with the electrode sheet 400, and the electrode sheet 400 is used as a common negative electrode of the battery 200 or a common positive electrode.
- a plurality of conductive structures 440 are disposed on the first connecting portion 420 and the second connecting portion 430 of the electrode sheet 400.
- the conductive structure 440 can be a nut and is fixed to the first connecting portion 420 and the second connecting portion 430 by spot welding.
- the casing 300a is returned to the other end of the battery 200.
- the clamping portion 320 (refer to FIG. 3) is partially in contact with the battery 200, that is, the clamping portion 320 does not completely cover the side surface of the battery 200, so that the holding portion of the electrode sheet 400 can be avoided.
- the 320 is divided to maintain the continuity of the electrode sheet 400.
- the two housings 300a and 300b can be coupled and fixed by engaging the hooks 332 with the slots 334. Then, the screw 340 is locked in the screw hole 336 on the housing 300 to lock the two housings 300a, 300b as shown in Fig. 5F.
- the conductive structure 440 connected to the electrode sheet 400 is exposed to the housings 300a, 300b to facilitate connection of the battery module 100 with an external circuit.
- the conductive structure 440 located at the first connecting portion 420 (see FIG. 4) and the conductive structure 440 at the second connecting portion 430 (see FIG. 4) are respectively located on the different surfaces of the housings 300a, 300b, such as respectively located in the shell.
- the top surface and the side surface of the body 300a, 300b, therefore, each electrode sheet 400 (see FIG. 4) will be electrically connected from two directions (ie, the top surface and the side surface), effectively improving the flexibility of the connection of the battery module 100.
- FIGS. 6A and 6B are respectively a perspective view and a side view of an embodiment of application of the battery module of the present invention.
- the plurality of battery modules 100 may be further connected in series or in parallel to constitute the battery array 1000.
- the two housings 300 in each of the battery modules 100 can be respectively made of plastic materials of different colors, When the battery module 100 is connected, the positive and negative polarities of the battery module 100 can be easily distinguished, and it is convenient to perform series or parallel connection.
- the housing 300 of the battery module 100 has a plurality of recesses 500 and protrusions 510 (see FIG. 5F at the same time), and the recesses 500 and 510 are distributed on the side of the housing 300.
- the concave portion 500 and the convex portion 510 are substantially elongated, and the longitudinal direction of the concave portion 500 and the convex portion 510 is parallel to the longitudinal direction of the battery 200.
- the adjacent two battery modules 100 can be positioned by the mutual engagement between the concave portion 500 and the convex portion 510 of the adjacent two battery modules 100.
- the battery module 100 in this embodiment is placed laterally in the chassis 2000, and the concave portion 500 and the convex portion 510 of the adjacent two battery modules 100 in the long axis direction (ie, the X direction in the drawing) are mutually
- the battery modules 100 can be connected in series along the X direction by engaging the face-to-face recesses 500 and the protrusions 510.
- the battery module 100 can be placed directly in the chassis 2000, or the battery module 100 can be connected in series along the Z direction, and details are not described herein again.
- the chassis 2000 is more selectively provided with a track 2010 for guiding the battery module 100 into the chassis 2000 and for positioning the battery module 100.
- the tracks 2010 are also aligned parallel to the direction of the X-axis, and the distance between the tracks 2010 is equal to or slightly larger than the height of the battery module 100 (parallel to the long-axis direction of the battery 200).
- the battery module 100 can slide into the chassis 2000 and be positioned between the rails 2010.
- the track 2010 can include a baffle 2012 and a wing panel 2014 extending outwardly from the baffle 2012, wherein the baffle 2012 is erected to the bottom surface 2002 of the chassis 2000, and the wing 2014 is parallel to the bottom surface 2002 of the chassis 2000.
- the height of the baffle 2012 that is, the distance between the baffle 2012 and the bottom surface 2002 is substantially equal to the width of the bump 310 such that the flap 2014 is located in the first air flow path P1.
- the baffle 2012 can be used to position the battery module 100 in the Y direction, and the flap 2014 can position the battery module 100 in the Z direction.
- a plurality of heat dissipation openings 2020 may be further disposed on the chassis 2000.
- the heat dissipation openings 2020 are distributed on the bottom surface 2002 and the side surfaces 2004 of the chassis 2000 to allow air to enter the chassis 2000 from the heat dissipation opening 2020 to exchange heat with the battery module 100.
- the heat dissipation opening 2020 is parallel to the direction of the portion of the first air flow path P1, and at least a portion of the heat dissipation opening 2020 is positioned between the adjacent bumps 310 such that air enters from the heat dissipation opening 2020.
- the battery module 100 can be dissipated through the first air flow path P1.
- the battery module can increase the heat dissipation efficiency of the battery module by using the first air flow path between the bumps.
- the housing of the battery module can be directly used as a fixture for positioning the battery at the time of assembly, thereby saving the assembly process and the cost of the device.
- the electrode sheets can be connected to external circuits from the top and side of the battery module, the flexibility of the battery module application is also improved.
- the features of how to further improve the heat dissipation efficiency of the battery module will be described, and the same portions as the foregoing embodiments will not be described again.
- the battery module 100 further includes a plurality of heat dissipating components 600 disposed between the electrode pads 400 and the housing 300.
- the heat dissipating member 600 may be fixed on the electrode sheet 400 by a thermal conductive paste or solder and physically contact with the electrode sheet 400 to dissipate heat accumulated by the electrode sheet 400 via the heat dissipating member 600.
- the heat dissipating component 600 is located on both sides of the through hole 410 of the electrode sheet 400, so that the through hole 410 is exposed between the heat dissipating components 600, so that the clamping portion on the housing 300 can pass between the heat dissipating components 600. And through the through hole 410.
- the heat dissipating component 600 includes a plurality of heat dissipating fins 610 to increase the heat exchange area of the heat dissipating component 600 with the air.
- the material of the heat dissipating member 600 is a metal having high thermal conductivity such as copper or aluminum. After the battery module 100 is assembled, the heat dissipating component 600 may be partially exposed to the opening 312 on the bump 310 to allow air to enter the housing 300 via the opening 312 for heat exchange with the heat dissipating component 600.
- the heat dissipating component 600 is disposed to fit the bump 310 on the housing 300, that is, the long axis direction of the heat dissipating component 600 is parallel to the long axis direction of the bump 310, and the heat dissipating fins on the heat dissipating component 600 610 are distributed in groups in the hollow bumps 310.
- the arrangement direction of the heat dissipation fins 610 is substantially parallel to the connection direction of the openings 312, so that the gap between the heat dissipation fins 610 is also parallel to the direction of the second air flow path P2, so that the second air flow path P2 passes through the heat dissipation fins. The gap between 610.
- the heat dissipating member 600 By providing the heat dissipating member 600 in contact with the electrode sheet 400, the heat accumulated by the electrode sheet 400 can be dissipated via the heat dissipating member 600, and since the second air flow path P2 in the casing 300 passes through the gap between the heat dissipating fins 610, The heat exchange efficiency of the heat dissipation element 600 can be greatly increased, thereby improving the heat dissipation efficiency of the battery module 100.
- the battery module 100 further includes a heat dissipation base 700a.
- the heat dissipation base 700a is disposed between the housings 300, and the battery 200 is positioned in the heat dissipation base 700a.
- the material of the heat dissipation base 700a may be a metal having high thermal conductivity, and the heat dissipation base 700a has a plurality of accommodation spaces 710 matching the shape of the battery 200 by a mold design.
- the heat dissipation base 700a When the battery module 100 is assembled, the heat dissipation base 700a can be placed in the lower housing 300, such as on the clamping portion, and the battery 200 can be placed directly in the receiving space 710 of the heat dissipation base 700a, and the battery is The 200 is in contact with the heat dissipation base 700a over a large area, thereby increasing the heat dissipation efficiency of the battery module 100 and reducing the temperature difference between the batteries 200.
- the height of the heat dissipation base 700a is smaller than the height of the battery 200 and is located between the clamping portions of the housing 300. Therefore, the heat dissipation base 700a does not come into contact with the electrode sheets 400, and the problem of short circuit can be avoided.
- the heat dissipation base 700a in the spot welding process of connecting the battery 200 and the electrode sheet 400, the heat dissipation base 700a can be directly used as the positioning jig of the battery 200, omitting the process
- FIGS. 6A and 6B which are top and cross-sectional views, respectively, of an application of the battery module of FIG.
- the plurality of battery modules 100 may be further arranged in series or in parallel in the chassis 2000 to become the battery array 1000, and the battery module 100 The details of the arrangement have been described in FIGS. 6A and 6B, and therefore will not be described again.
- the heat dissipation bases 700a are substantially located within the housing 300, and the heat dissipation bases 700a in the adjacent battery modules 100 are not in contact with each other.
- FIG. 10 is a disassembled view of still another embodiment of the battery module of the present invention
- FIG. 11 is a cross-sectional view of an application of the battery module of FIG.
- the battery module 100 includes a heat dissipation base 700b.
- the difference between the heat dissipation base 700b and the heat dissipation base 700b is that the heat dissipation base 700b further includes two protrusions 720 located at two ends of the heat dissipation base 700b.
- the protrusion 720 protrudes from the outer edge of the battery 200.
- the protruding portion 720 is located on the short side of the battery module 100, so that when the plurality of battery modules 100 are connected together to form the battery array 1000, as shown in FIG. 11, the heat dissipation base 700b in the adjacent battery module 100 can pass through the convex
- the outlets 720 are in contact with each other.
- the most lateral projections 720 can be in contact with the side surface 2004 of the chassis 2000, so that the chassis 2000 also serves as one of the heat dissipation paths of the battery array 1000, and the heat dissipation efficiency of the battery array 1000 can be further improved.
- FIG. 12 is a disassembled view of still another embodiment of the battery module of the present invention
- FIG. 13 is a cross-sectional view of an application of the battery module of FIG.
- the battery module 100 includes a heat dissipation base 700c.
- the difference between the heat dissipation base 700c and the heat dissipation base 700a is that the heat dissipation base 700c includes a plurality of protruding portions 720a and 720b on the side of the heat dissipation base 700c. Where the projections 720a, 720b protrude from the outer edge of the battery 200.
- the protrusion 720a is located on the short side of the battery module 100, and the protrusion 720b is located on the long side of the battery module 100, so that when the plurality of battery modules 100 are connected together to form the battery array 1000, as shown in FIG.
- the heat dissipation bases 700c in the battery module 100 may be in contact with each other through the projections 720a.
- the most lateral projections 720a can be in contact with the side surface 2004 of the chassis 2000, and the projections 720b are in contact with the bottom surface 2002 of the chassis 2000, so that the chassis 2000 also serves as a heat dissipation path for the battery array 1000.
- the heat dissipation efficiency of the battery array 1000 can be further improved.
- the comparative example and the experimental example 1 to the experimental example 6 are all three-by-eight battery arrays.
- the battery modules in the experimental example 1 and the experimental example 2 are the battery modules shown in FIG. 1 , wherein the battery modules in the experimental example 1 are directly placed.
- the battery module in the experimental example 2 is horizontally placed;
- the battery module in the experimental example 3 is a battery module as shown in FIG. 7A, and the battery module is horizontally placed;
- the battery module in the experimental example 4 is as shown in FIG.
- the battery module is shown, and the battery module is horizontally placed;
- the battery module in the experimental example 5 is a battery module as shown in FIG. 10, and the battery module is horizontally placed;
- the battery module in the experimental example 6 is as shown in FIG.
- the comparative example is similar to the battery module of Fig. 1, but the housing has no bumps and the battery modules are horizontally placed.
- the maximum temperature (Tmax) is the maximum temperature of the battery module during the simulation
- the maximum temperature difference ( ⁇ T) is the maximum temperature difference between the batteries during the simulation.
- the heat dissipation effect of the battery module being horizontally placed is better than the heat dissipation effect of the battery module being erected, and the bumps are formed on the casing to form the first air flow passage, which can actually improve the heat dissipation of the battery module. effectiveness.
- the heat dissipating component and/or the heat sink base are added to the battery module, in addition to lowering the maximum operating temperature of the battery module, the temperature difference between the batteries can be further reduced.
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Abstract
Description
本发明涉及一种电池模块。The present invention relates to a battery module.
电池模块通常由大量的电池串联或并联组合形成。然而,电池在充放电过程中,往往会产生大量的热能,如果热能不能有效的散去,电池的温度将会上升,从而改变电池的电特性。对于电池模块而言,如果各个电池之间的温差过大或是工作温度过高,则会导致电池模块的供电效能降低、整体使用寿命缩短,且可能导致自燃的风险。Battery modules are typically formed from a large number of batteries in series or in parallel. However, in the process of charging and discharging, the battery often generates a large amount of heat energy. If the heat energy cannot be effectively dissipated, the temperature of the battery will rise, thereby changing the electrical characteristics of the battery. For the battery module, if the temperature difference between the individual batteries is too large or the operating temperature is too high, the power supply performance of the battery module is lowered, the overall service life is shortened, and the risk of spontaneous combustion may be caused.
因此,如何提升电池模块的散热效率且不增加过多的生产成本及散热空间,便成为一个重要的课题。Therefore, how to improve the heat dissipation efficiency of the battery module without increasing excessive production cost and heat dissipation space becomes an important issue.
发明内容Summary of the invention
为了解决上述问题,本发明的一实施方式提供了一种便于相互卡合固定,且确保有效散热的电池模块,其包含具有相对的两端的多个电池、两壳体以及两电极片。电池的两端分别固定于壳体内,每一壳体包含多个凸块,且凸块之间具有多个第一空气流道。电极片分别配置于电池的两端与壳体之间。In order to solve the above problems, an embodiment of the present invention provides a battery module that facilitates mutual engagement and fixation and ensures effective heat dissipation, and includes a plurality of batteries having opposite ends, two housings, and two electrode sheets. Two ends of the battery are respectively fixed in the housing, each housing includes a plurality of bumps, and a plurality of first air flow passages are provided between the bumps. The electrode sheets are respectively disposed between the two ends of the battery and the housing.
于本发明的一或多个实施例中,凸块为沿着电池的两端的连线方向凸出。In one or more embodiments of the present invention, the bumps protrude in a line direction along both ends of the battery.
于本发明的一或多个实施例中,凸块呈阵列排列,第一空气流道沿两相异方向排列。In one or more embodiments of the invention, the bumps are arranged in an array, and the first air flow paths are arranged in two different directions.
于本发明的一或多个实施例中,凸块可为空心结构,每一凸块具有两开口,开口面对面地设置,以定义多个第二空气流道通过凸块。In one or more embodiments of the present invention, the bumps may be hollow structures, each bump having two openings, the openings being disposed face to face to define a plurality of second air flow passages through the bumps.
于本发明的一或多个实施例中,散热模块还包含多个散热元件,分别设置于电极片与壳体之间,散热元件的一部分位于第二空气流道中。In one or more embodiments of the present invention, the heat dissipation module further includes a plurality of heat dissipating components disposed between the electrode pads and the housing, and a portion of the heat dissipating component is located in the second air flow path.
于本发明的一或多个实施例中,每一散热元件具有散热鳍片,第二空气流道通过散热鳍片之间的间隙。In one or more embodiments of the present invention, each of the heat dissipating members has a heat dissipating fin, and the second air flow path passes through a gap between the heat dissipating fins.
于本发明的一或多个实施例中,电极片分别具有第一连接部与第二连接部,且第一连接部不与第二连接部共平面。In one or more embodiments of the present invention, the electrode sheets respectively have a first connecting portion and a second connecting portion, and the first connecting portion is not coplanar with the second connecting portion.
于本发明的一或多个实施例中,壳体包含多个夹持部以夹持电池,电极片具有多个贯穿孔,夹持部通过贯穿孔。In one or more embodiments of the present invention, the housing includes a plurality of clamping portions for holding the battery, and the electrode sheets have a plurality of through holes through which the clamping portions pass.
于本发明的一或多个实施例中,夹持部的高度不大于电池的高度的一半。 In one or more embodiments of the invention, the height of the clamping portion is no more than half the height of the battery.
于本发明的一或多个实施例中,电池模块还包含设置于电极片之间的散热基座,散热基座包含多个容置空间,电池分别位于容置空间中,且与散热基座接触。In one or more embodiments of the present invention, the battery module further includes a heat dissipation base disposed between the electrode sheets, the heat dissipation base includes a plurality of accommodating spaces, and the batteries are respectively located in the accommodating space, and the heat dissipation base contact.
于本发明的一或多个实施例中,散热基座包含至少一凸出部,凸出部凸出于电池的外缘。In one or more embodiments of the invention, the heat sink base includes at least one protrusion that protrudes from the outer edge of the battery.
承上所述,本发明的一或多个实施例中是经由电池模块在壳体上设有凸块,以形成第一空气流道,且凸块上可具有开口以形成第二空气流道的设计,通过第一空气流道与第二空气流道可以提升电极片的热交换效率,进而提升电池模块的散热效率。除此之外,电池模块可以选择性地在壳体中配置有散热元件以及散热基座壳体上设有凸块以形成第一空气流道后,确实可以大幅提升电池模块的散热效率,以进一步提升电池模块的散热效率。As described above, in one or more embodiments of the present invention, a bump is provided on the housing via the battery module to form a first air flow path, and the bump may have an opening to form a second air flow path. The design of the first air flow passage and the second air flow passage can improve the heat exchange efficiency of the electrode sheets, thereby improving the heat dissipation efficiency of the battery module. In addition, the battery module can selectively dispose the heat dissipating component in the housing and the bump on the heat dissipating base shell to form the first air flow path, which can greatly improve the heat dissipation efficiency of the battery module. Further improve the heat dissipation efficiency of the battery module.
为让本发明的上述和其他目的、特征、优点与实施例能更明显易懂,说明书附图的详细说明如下:The above and other objects, features, advantages and embodiments of the present invention will become more <RTIgt;
图1与图2其分别为本发明电池模块一实施例的立体视图与爆炸图。1 and 2 are respectively a perspective view and an exploded view of an embodiment of a battery module of the present invention.
图3为本发明的电池模块的壳体一实施例的立体视图。Fig. 3 is a perspective view showing an embodiment of a casing of a battery module of the present invention.
图4为本发明的电池模块的电极片一实施例的立体视图。Fig. 4 is a perspective view showing an embodiment of an electrode sheet of a battery module of the present invention.
图5A至图5F分别为本发明的电池模块一实施例组装时不同阶段的示意图。5A to 5F are respectively schematic views of different stages of assembly of an embodiment of the battery module of the present invention.
图6A与图6B分别为本发明的电池模块的应用一实施例的立体视图与侧视图。6A and 6B are respectively a perspective view and a side view of an embodiment of application of the battery module of the present invention.
图7A与图7B分别为本发明的电池模块另一实施例的拆解图与侧视图。7A and 7B are respectively a disassembled view and a side view of another embodiment of the battery module of the present invention.
图8为本发明的电池模块另一实施例的拆解图。Figure 8 is a disassembled view of another embodiment of the battery module of the present invention.
图9A与图9B分别为图8的电池模块的一应用的上视图与剖面图。9A and 9B are a top view and a cross-sectional view, respectively, of an application of the battery module of Fig. 8.
图10为本发明的电池模块又一实施例的拆解图。Figure 10 is a disassembled view of still another embodiment of the battery module of the present invention.
图11为图10的电池模块一应用的剖面图。Figure 11 is a cross-sectional view showing an application of the battery module of Figure 10.
图12为本发明的电池模块再一实施例的拆解图。Figure 12 is a disassembled view of still another embodiment of the battery module of the present invention.
图13为图12的电池模块一应用的剖面图。Figure 13 is a cross-sectional view showing an application of the battery module of Figure 12 .
其中,附图标记说明如下:Among them, the reference numerals are as follows:
100:电池模块100: battery module
200:电池200: Battery
210、220:端210, 220: end
300、300a、300b:壳体300, 300a, 300b: housing
310:凸块 310: bump
312:开口312: opening
320、320a、320b:夹持部320, 320a, 320b: clamping part
330:卡合部330: Engagement Department
332:卡勾332: hook
334:卡槽334: card slot
336:螺丝孔336: screw hole
400:电极片400: electrode sheet
402:第一部分402: Part one
404:第二部分404: Part II
410:贯穿孔410: through hole
420:第一连接部420: First connection
430:第二连接部430: second connection
440:导电结构440: conductive structure
500:凹部500: recess
510:凸部510: convex part
600:散热元件600: heat dissipation component
610:散热鳍片610: heat sink fins
700a、700b、700c:散热基座700a, 700b, 700c: cooling base
710:容置空间710: accommodating space
720、720a、720b:凸出部720, 720a, 720b: bulging
1000:电池阵列1000: Battery array
2000:机箱2000: Chassis
2002:底面2002: bottom surface
2004:侧面2004: Side
2010:轨道2010: Track
2012:挡板2012: baffle
2014:翼板2014: wing board
2020:散热开口2020: heat dissipation opening
P1:第一空气流道P1: first air flow path
P2:第二空气流道 P2: second air flow path
X、Y、Z:方向X, Y, Z: direction
以下将以附图及详细说明清楚说明本发明的精神,任何所属技术领域中技术人员在了解本发明的较佳实施例后,当可由本发明所启示的技术,加以改变及修饰,其并不脱离本发明的精神与范围。The spirit and scope of the present invention will be apparent from the following description of the preferred embodiments of the invention. It is out of the spirit and scope of the invention.
参照图1与图2,其分别为本发明电池模块一实施例的立体视图与爆炸图。电池模块100包含有多个电池200、两壳体300、以及两电极片400。电池200具有相对的两端210、220,电池200的两端210、220分别为电池200的正负极。多个电池200相互平行地排列,并且各个电池200的正极与负极均分别朝向相同的方向。举例而言,若是此些电池200的一端210皆为正极,则电池200的另一端220皆为负极。1 and 2, which are respectively a perspective view and an exploded view of an embodiment of a battery module of the present invention. The
壳体300分别位于电池200的两侧,且电池200的两端210、220分别固定在两壳体300中。壳体300的材料可为绝缘材料,以电气隔离电池200与外界环境。壳体300的材料可为热塑性塑胶,壳体300可通过射出成型的方式制造而成。位于电池200两侧的壳体300具有实质上相同的形状,亦即,两壳体300可以共用一模具制作而成。如需要辨识两壳体300,如为了便于区分电池模块100的正负极性,则两壳体300可以使用不同颜色的材料制作而成,通过颜色的不同而区隔两壳体300。The
两电极片400分别位于电池200的两端210、220以及壳体300之间,且电极片400分别接触电池200的两端210、220。电极片400的材料为阻值低且高导热性的材料,如金属。电极片400可以通过冲压弯折的方式制作而成。由于电池200两端210、220的正、负极分别紧密地与电极片400接触,因此,电极片400可以作为电池200的共用电极,以汇流电池200的正负极,并且电池200的正负极可通过电极片400与外部连接。The two
由于电池模块100在运作时会产生大量的热量,且热量多集中在电池200的两端210、220的电极处,因此,电池模块100运作时所产生的热能亦会累积在电极片400上。若是无法实时地将热能散逸,将会使得电池模块100的工作温度越来越高,进而降低电池200的寿命。为了解决散热问题,电池模块100具有多个提升散热效率的设计。Since the
壳体300上具有多个凸块310,凸块310为沿着电池200的两端210、220的连线方向凸出,亦即,凸块310的延伸方向为沿着电池200的长轴方向向外延伸。凸块310之间具有多个第一空气流道P1,第一空气流道P1为连续的空气流道,即每一个第一空气流道P1皆从各个壳体300的一侧边延伸至另一侧边。于部分实施例中,凸块310的形状为矩
形,且凸块310呈阵列排列,因此,位在凸块310之间的第一空气流道P1亦以格子状(或称为网状)分布,即第一空气流道P1沿着两相异的方向排列,且部分的第一空气流道P1正交于另一部分的第一空气流道P1。于其他的实施例中,凸块310的形状可为菱形、圆形或是其他的形状,对应的第一空气流道P1的形状亦会随之改变,但是仍为连续的。The
由于连续的第一空气流道P1设置在邻近于电极片400的位置,因此,当空气流经第一空气流道P1时,经由热交换效应可以快速地带走累积在电极片400处的热量,进而提升电池模块100的散热效率。又因为第一空气流道P1沿两相异方向延伸,因此可以有效地增加空气流经第一空气流道P1的流量。Since the continuous first air flow path P1 is disposed at a position adjacent to the
接着请参照图3,其为本发明的电池模块的壳体一实施例的立体视图。壳体300的凸块310上可进一步设置有第二空气流道P2,以进一步加强壳体300的散热效率。举例而言,凸块310可为空心结构,凸块310的表面可设置有一或多个开口312,以让空气经由开口312进入凸块310中而与电极片400进行热交换,通过空气气流直接于电极片400上流动,可以更有效的达到散热的目的。Next, please refer to FIG. 3, which is a perspective view of an embodiment of a battery module of the present invention. A second air flow path P2 may be further disposed on the
于部分实施例中,每一个凸块310上皆设置有两个开口312,且两开口312分别位于凸块310的相对两侧面上。开口312可面对面地设置,以定义第二空气流道P2通过凸块310。每一凸块310上的开口312可与相邻凸块310上的开口312对齐,使得相邻凸块310的第二空气流道P2亦为连续。换言之,第二空气流道P2亦从各个壳体300的一侧延伸至另外一侧。由于第二空气流道P2为连续的且贯穿凸块310,当空气流经第二空气流道P2时,空气可以直接与壳体300内的电极片400进行热交换,以进一步提升壳体300的散热效率。In some embodiments, each of the
于部分实施例中,壳体300的材料可为具有较佳导热系数的塑胶,例如可以选用热传导系数大于2W/m-k的导热塑胶作为壳体300的材料,让电池模块100中央区域的电池200亦可通过壳体300散热,进而降低电池200之间的温差。In some embodiments, the material of the
壳体300包含有多个夹持部320,夹持部320设置在壳体300的内表面,以利用夹持部320将电池200固定在壳体300中。夹持部320可为柱状结构(如夹持部320a)或是弹片(如夹持部320b),夹持部320之间相隔有预定的间距,让电池可以固定在由夹持部320所围绕出的空间内。The
于部分实施例中,夹持部320的高度,即夹持部320从壳体300延伸的距离不大于电池高度的一半,使得当两壳体300相互卡合之后,两壳体300内的夹持部320不会彼此接触,因此不会出现电池之间的空隙被夹持部320堵塞致使散热效率低落的问题。换言之,
电池200只在两端设有夹持部320,电池200的中心处未与夹持部320接触,且夹持部320与电池200的两端为局部接触,如此可获得更多的热对流散热面积。In some embodiments, the height of the clamping
各个壳体300上具有多个卡合部330,卡合部330的高度大于夹持部320的高度,各个壳体300上的卡合部330具有卡勾332以及卡槽334,进一步说,各个壳体300上的卡合部330是与相对应的各壳体300上的卡合部330形成一个卡合结构,例如图3所示,附图左方的壳体300上的其中的一个卡合部330,是具有卡勾332,而附图右方的壳体300上的所对应的卡合部330,是具有卡槽334,通过将相对应的卡勾332卡合于卡槽334,进而结合两壳体300。更清楚的说,壳体300的底面形状为矩形,每一壳体300包含有两卡勾332以及两卡槽334。于部分实施例中,两卡勾332分别设置在壳体300的两对角,而卡槽334则是设置在壳体的另两对角。于其他的实施例中,两卡勾332可以设置在壳体300的长边或短边,而两卡槽334则是设置在另一长边或是另一短边。卡合部330可更设置有多个螺丝孔336,当两壳体300通过卡合结构相互卡合之后,可再将螺丝锁固于螺丝孔336,以锁合两壳体300。Each of the
参照图4,其为本发明的电池模块的电极片一实施例的立体视图。电极片400上具有多个贯穿孔410,贯穿孔410可以通过冲压金属板材的方式制作而成,贯穿孔410可穿过图3中的夹持部320。于部分实施例中,贯穿孔410的形状与夹持部320的形状相互匹配,使得贯穿孔410的内缘与夹持部320接触,以借以定位电极片400于壳体300内。Referring to Fig. 4, there is shown a perspective view of an embodiment of an electrode sheet of a battery module of the present invention. The
电极片400包含有第一部分402以及自第一部分402弯折的两第二部分404,第一部分402实质上垂直于电池200的长轴方向。第一部分402的面积大于第二部分404的面积,贯穿孔410位于第一部分402上。于部分实施例中,第一部分402与第二部分404实质上相互垂直。电极片400具有第一连接部420以及第二连接部430,第一连接部420与第二连接部430分别位于第一部分402以及第二部分404。第一连接部420与第二连接部430的作用在于让电极片400与外界接触,因此,将第一连接部420与第二连接部430分别配置在不同平面,如配置在相互垂直的第一部分402与第二部分404上,将有助于提升电池模块配线的灵活性。The
接着参照图5A至图5F,其分别为本发明的电池模块一实施例组装时不同阶段的示意图。图5A为提供壳体300a,并将电池200放置于壳体300a中电池200可被壳体300a上的夹持部320(见图3)夹持而定位,换言之,电池200被容置在夹持部320之间的空间内,且电池200与夹持部320接触而定位。5A to 5F are respectively schematic views of different stages of assembly of an embodiment of the battery module of the present invention. 5A is a case in which a
在组装电池200的过程中,电池200可直接定位在壳体300a之中,而不需使用额外
的治具固定电池200。除此之外,塑胶材料的壳体300a可以直接作为绝缘材并保护其中的电池200。During assembly of the
接着,图5B为使用点焊制程,电极片400固定在电池200的一侧,使得电池200同一端的电极皆与电极片400接触,让电极片400作为电池200的共用正极或是共用负极。Next, in FIG. 5B, the spot welding process is used, and the
当电极片400固定在电池200上之后,再将多个导电结构440设置在电极片400的第一连接部420与第二连接部430上。于部分实施例中,导电结构440可为螺帽,并以点焊的方式分别固定在第一连接部420与第二连接部430上。After the
于图5C中,另一壳体300b被安装于电池200的另一端上。两壳体300a、300b上的卡合结构为相互对应地设置,举例而言,成对的卡勾332与卡槽334会分别设置在两壳体300a、300b相对应的位置上。In FIG. 5C, another
而后,翻转壳体300a、300b,并移除上方的壳体300a,如图5D所示,以安装另一电极片400于电池200的另一端。电极片400同样可使用点焊制程固定在电池200的另一侧,使得电池200该端的电极皆与电极片400接触,让电极片400作为电池200的共用负极或是共用正极。Then, the
当电极片400固定在电池200上之后,再将多个导电结构440设置在电极片400的第一连接部420与第二连接部430上。于部分实施例中,导电结构440可为螺帽,并以点焊的方式分别固定在第一连接部420与第二连接部430上。After the
而后,如图5E所示,将壳体300a盖回电池200的另一端。如前所述,由于夹持部320(参照图3)皆与电池200局部接触,即夹持部320不是完整地包覆电池200的侧表面,如此一来可避免电极片400被夹持部320所分割,进而维持电极片400的连续性。Then, as shown in FIG. 5E, the
在安装壳体300a、300b时,通过将卡勾332卡合于卡槽334,便可将两壳体300a、300b结合固定。而后,再将螺丝340锁附于壳体300上的螺丝孔336中,以锁合两壳体300a、300b,如图5F所示。电池模块100中,与电极片400连接的导电结构440为外露于壳体300a、300b,以便于电池模块100与外部电路进行连接。位于第一连接部420(见图4)的导电结构440与位于第二连接部430(见图4)的导电结构440分别位在壳体300a、300b的相异表面上,如分别位在壳体300a、300b的顶面与侧面,因此,每一电极片400(见图4)将可从两个方向(即顶面与侧面)进行电性连接,有效提升电池模块100连接的灵活性。When the
参照图6A与图6B,其分别为本发明的电池模块的应用一实施例的立体视图与侧视图。多个电池模块100可进一步以串联或是并联的方式连接以组成电池阵列1000。如前所述,由于每个电池模块100中的两壳体300可分别使用不同颜色的塑胶材料制作而成,因此,
在连接电池模块100时,可以轻易地分辨电池模块100的正负极性,而便于进行串联或是并联。6A and 6B are respectively a perspective view and a side view of an embodiment of application of the battery module of the present invention. The plurality of
为了便于拼接电池模块100成为电池阵列1000,电池模块100的壳体300上具有多个凹部500与凸部510(可同时参照图5F),凹部500与凸部510分布于壳体300的侧面。凹部500与凸部510大致上呈长条状,且凹部500与凸部510的长轴方向平行于电池200的长轴方向。分别通过相邻两电池模块100的凹部500与凸部510之间的相互卡合,可以定位相邻的两电池模块100。举例而言,本实施例中的电池模块100是横向放置在机箱2000之中,相邻两电池模块100在其长轴方向(即图中的X方向)上的凹部500与凸部510为相互匹配的,通过卡合面对面的凹部500以及凸部510,便可以让电池模块100沿着X方向串接。于其他的实施例中,电池模块100可以直放在机箱2000之中,或者,电池模块100可以沿着Z方向串接,在此便不再赘述。In order to facilitate the splicing of the
于部分实施例中,机箱2000更选择性地设置有轨道2010,用以导引电池模块100进入机箱2000并且用以定位电池模块100。举例而言,轨道2010亦平行于X轴的方向排列,且轨道2010之间的距离等于或是略大于电池模块100的高度(平行于电池200的长轴方向)。电池模块100可以滑动地进入机箱2000之中,并定位于轨道2010之间。In some embodiments, the
轨道2010可包含挡板2012以及自挡板2012向外延伸的翼板2014,其中挡板2012为直立于机箱2000的底面2002,翼板2014则是平行于机箱2000的底面2002。挡板2012的高度,即挡板2012与底面2002之间的距离大致上等同于凸块310的宽度,使得翼板2014位于第一空气流道P1中。如此一来,挡板2012便可用以在Y方向定位电池模块100,而翼板2014则可在Z方向定位电池模块100。The
机箱2000上可以进一步设置有多个散热开口2020,散热开口2020为分布在机箱2000的底面2002与侧面2004上,以让空气可以从散热开口2020进入机箱2000内部与电池模块100进行热交换。于部分实施例中,散热开口2020的走向平行于部分的第一空气流道P1的走向,且至少部分的散热开口2020会位在相邻的凸块310之间,使得空气从散热开口2020进入机箱2000之后,可以通过第一空气流道P1,而对电池模块100进行散热。A plurality of
从上述实施例可以得知,电池模块可以利用凸块之间的第一空气流道增加电池模块的散热效率。电池模块的壳体可以在组装的时候直接作为定位电池的治具,进而节省组装的工序以及设备的成本。除此之外,由于电极片可以从电池模块的顶面与侧面与外部电路连接,因此也提升了电池模块应用的灵活性。于以下实施例中,将针对如何进一步提升电池模块的散热效率的特征进行描述,与前述实施例相同的地方将不再赘述。 It can be known from the above embodiment that the battery module can increase the heat dissipation efficiency of the battery module by using the first air flow path between the bumps. The housing of the battery module can be directly used as a fixture for positioning the battery at the time of assembly, thereby saving the assembly process and the cost of the device. In addition, since the electrode sheets can be connected to external circuits from the top and side of the battery module, the flexibility of the battery module application is also improved. In the following embodiments, the features of how to further improve the heat dissipation efficiency of the battery module will be described, and the same portions as the foregoing embodiments will not be described again.
参照图7A与图7B,其分别为本发明的电池模块另一实施例的拆解图与侧视图。于本实施例中,电池模块100还包含有多个散热元件600,散热元件600设置在电极片400以及壳体300之间。散热元件600可以通过导热胶或是焊锡固定在电极片400上,并与电极片400实体接触,以将电极片400累积的热量经由散热元件600散逸。7A and 7B are respectively a disassembled view and a side view of another embodiment of the battery module of the present invention. In the embodiment, the
于部分实施例中,散热元件600位于电极片400的贯穿孔410的两侧,使贯穿孔410外露于散热元件600之间,以使壳体300上的夹持部可以通过散热元件600之间而穿过贯穿孔410。散热元件600包含有多个散热鳍片610,以增加散热元件600与空气热交换的面积。散热元件600的材料为具有高导热性的金属,如铜或铝。当电池模块100组装完成之后,散热元件600可以部分外露于凸块310上的开口312,以让空气经由开口312进入壳体300内与散热元件600进行热交换。In some embodiments, the
于部分实施例中,散热元件600的设置是配合壳体300上的凸块310设置,即散热元件600的长轴方向平行于凸块310的长轴方向,且散热元件600上的散热鳍片610为成群地分布在空心的凸块310中。散热鳍片610的排列方向实质上平行于开口312的连线方向,使得散热鳍片610之间的间隙亦平行于第二空气流道P2的走向,使得第二空气流道P2通过散热鳍片610之间的间隙。In some embodiments, the
通过设置散热元件600接触电极片400,可以将电极片400所累积的热量经由散热元件600散逸,且由于壳体300中的第二空气流道P2会通过散热鳍片610之间的间隙,因此可以大幅增加散热元件600的热交换效率,进而提升电池模块100的散热效率。By providing the
参照图8,其为本发明的电池模块另一实施例的拆解图。于本实施例中,电池模块100还包含有散热基座700a,散热基座700a设置于壳体300之间,且电池200定位于散热基座700a中。散热基座700a的材料可为高导热性的金属,并通过模具设计使散热基座700a具有匹配于电池200的形状的多个容置空间710。在组装电池模块100时,散热基座700a可以放置在下方的壳体300中,如位在夹持部上,而后电池200可以直接放置在散热基座700a的容置空间710中,并使电池200与散热基座700a大面积地接触,借以增加电池模块100的散热效率,并可减少电池200之间的温差。散热基座700a的高度小于电池200的高度,并位于壳体300的夹持部之间,因此,散热基座700a不会与电极片400接触,可避免短路的问题发生。除此之外,在将电池200与电极片400连接的点焊过程中,散热基座700a可以直接做为电池200的定位治具,省略了制程步骤以及降低成本。Referring to Figure 8, there is shown a disassembled view of another embodiment of the battery module of the present invention. In this embodiment, the
参照图9A与图9B,其分别为图8的电池模块的一应用的上视图与剖面图。多个电池模块100可进一步串联或是并联地排列于机箱2000中而成为电池阵列1000,电池模块100
排列的细节已经说明于图6A与图6B中,故不再赘述。电池模块100排列之后,散热基座700a大致上位于壳体300内,且相邻的电池模块100中的散热基座700a不会彼此接触。9A and 9B, which are top and cross-sectional views, respectively, of an application of the battery module of FIG. The plurality of
参照图10与图11,其中图10为本发明的电池模块又一实施例的拆解图,图11为图10的电池模块一应用的剖面图。于本实施例中,电池模块100包含有散热基座700b,散热基座700b与散热基座700a的差别在于,散热基座700b还包含有两凸出部720位于散热基座700b的两端,其中凸出部720会凸出于电池200的外缘。凸出部720位于电池模块100的短边上,使得当多个电池模块100连接在一起形成电池阵列1000时,如图11所示,相邻的电池模块100中的散热基座700b可以通过凸出部720相互接触。于部分实施例中,最两侧的凸出部720可与机箱2000的侧面2004接触,让机箱2000也作为电池阵列1000的散热路径之一,而可以进一步提升电池阵列1000的散热效率。10 and FIG. 11, FIG. 10 is a disassembled view of still another embodiment of the battery module of the present invention, and FIG. 11 is a cross-sectional view of an application of the battery module of FIG. In this embodiment, the
参照图12与图13,其中图12为本发明的电池模块再一实施例的拆解图,图13为图12的电池模块一应用的剖面图。于本实施例中,电池模块100包含有散热基座700c,散热基座700c与散热基座700a的差别在于,散热基座700c包含有多个凸出部720a、720b位于散热基座700c的侧面,其中凸出部720a、720b会凸出于电池200的外缘。凸出部720a位于电池模块100的短边上,凸出部720b位于电池模块100的长边上,使得当多个电池模块100连接在一起形成电池阵列1000时,如图13所示,相邻的电池模块100中的散热基座700c可以通过凸出部720a相互接触。于部分实施例中,最两侧的凸出部720a可与机箱2000的侧面2004接触,而凸出部720b则是与机箱2000的底面2002接触,让机箱2000也作为电池阵列1000的散热路径之一,而可以进一步提升电池阵列1000的散热效率。12 and FIG. 13, FIG. 12 is a disassembled view of still another embodiment of the battery module of the present invention, and FIG. 13 is a cross-sectional view of an application of the battery module of FIG. In this embodiment, the
参照下表,其为本发明的电池模块所组成的电池阵列的比较例与不同实施例的模拟实验数据。Referring to the following table, it is a comparative experimental example of a battery array composed of the battery modules of the present invention and simulated experimental data of different embodiments.
比较例以及实验例一至实验例六皆为三乘八的电池阵列,实验例一与实验例二中的电池模块为如图1所示的电池模块,其中实验例一中的电池模块为直放,而实验例二中的电池模块为横放;实验例三中的电池模块为如图7A所示的电池模块,且电池模块为横放;实验例四中的电池模块为如图8中所示的电池模块,且电池模块为横放;实验例五中的电池模块为如图10中所示的电池模块,且电池模块为横放;实验例六中的电池模块为如图12中所示的电池模块,且电池模块为横放。比较例则是近似于图1中的电池模块,但是壳体上不具有凸块,且电池模块为横放。最高温度(Tmax)为在模拟过程中电池模块的最高温度,而最大温差(ΔT)则是模拟过程中电池之间的最大温差。The comparative example and the experimental example 1 to the experimental example 6 are all three-by-eight battery arrays. The battery modules in the experimental example 1 and the experimental example 2 are the battery modules shown in FIG. 1 , wherein the battery modules in the experimental example 1 are directly placed. The battery module in the experimental example 2 is horizontally placed; the battery module in the experimental example 3 is a battery module as shown in FIG. 7A, and the battery module is horizontally placed; the battery module in the experimental example 4 is as shown in FIG. The battery module is shown, and the battery module is horizontally placed; the battery module in the experimental example 5 is a battery module as shown in FIG. 10, and the battery module is horizontally placed; the battery module in the experimental example 6 is as shown in FIG. The battery module shown, and the battery module is placed horizontally. The comparative example is similar to the battery module of Fig. 1, but the housing has no bumps and the battery modules are horizontally placed. The maximum temperature (Tmax) is the maximum temperature of the battery module during the simulation, and the maximum temperature difference (ΔT) is the maximum temperature difference between the batteries during the simulation.
从上表可以得知,将电池模块横放的散热效果优于将电池模块直立的散热效果,且在壳体上设有凸块以形成第一空气流道后,确实可以提升电池模块的散热效率。而在电池模块中加入散热元件及/或散热基座后,除了可以降低电池模块的最高工作温度之外,更可以降低电池之间的温差。It can be known from the above table that the heat dissipation effect of the battery module being horizontally placed is better than the heat dissipation effect of the battery module being erected, and the bumps are formed on the casing to form the first air flow passage, which can actually improve the heat dissipation of the battery module. effectiveness. When the heat dissipating component and/or the heat sink base are added to the battery module, in addition to lowering the maximum operating temperature of the battery module, the temperature difference between the batteries can be further reduced.
虽然本发明已以实施例公开如上,然其并非用以限定本发明,任何本领域技术人员,在不脱离本发明的精神和范围内,当可作各种的变动与润饰,因此本发明的保护范围当视后附的权利要求书所界定的范围为准。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention, and thus the present invention The scope of protection is subject to the scope defined by the appended claims.
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| DE102017217114A1 (en) * | 2017-09-26 | 2019-03-28 | Robert Bosch Gmbh | battery module |
| DE102017129166B4 (en) * | 2017-12-07 | 2023-06-29 | Vorwerk & Co. Interholding Gesellschaft mit beschränkter Haftung | Cleaning device with an accumulator |
| TWI672890B (en) | 2018-08-31 | 2019-09-21 | 宏碁股份有限公司 | Battery unit and battery set |
| CN110190354B (en) * | 2019-05-21 | 2025-03-07 | 苏州瀚瑞鑫精密制造有限公司 | Portable power battery module and its heat dissipation structure |
| US11646461B2 (en) * | 2020-03-17 | 2023-05-09 | The Boeing Company | Battery cooling systems and methods |
| EP4256643A4 (en) | 2020-12-04 | 2024-12-18 | Milwaukee Electric Tool Corporation | BATTERY PACK |
| CN114597559A (en) | 2020-12-04 | 2022-06-07 | 米沃奇电动工具公司 | Battery pack |
| CN113097595A (en) * | 2021-03-31 | 2021-07-09 | 东莞新能安科技有限公司 | Aircraft subassembly, battery pack and water tank |
| CN222126709U (en) * | 2021-07-30 | 2024-12-06 | 宁德时代新能源科技股份有限公司 | Battery cell, battery, device, and battery cell manufacturing equipment |
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| US20120141853A1 (en) * | 2010-12-07 | 2012-06-07 | Martin Eberhard | Battery Cell and Vehicle Battery Module |
| CN102437368A (en) * | 2011-12-16 | 2012-05-02 | 协鑫动力新材料(盐城)有限公司 | Battery combination device |
| CN104767004A (en) * | 2015-03-18 | 2015-07-08 | 惠州亿纬锂能股份有限公司 | Thermal management system of battery pack |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106784496B (en) | 2020-03-06 |
| TW201828527A (en) | 2018-08-01 |
| TWI623124B (en) | 2018-05-01 |
| CN106784496A (en) | 2017-05-31 |
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